Landis Gyr Technology ER0R1S2 Water Meter Data Transmitter User Manual Installation Guide
Landis+Gyr Technology, Inc. Water Meter Data Transmitter Installation Guide
Installation Guide
Certification Exhibit FCC ID: R7PER0R1S2 IC: 5294A-ER0R1S2 FCC Rule Part: 15.247 IC Radio Standards Specification: RSS-210 ACS Report Number: 08-0302-15C Manufacturer: Cellnet Technology, Inc. Model: CWE WALL 2G Installation Guide 5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598 Cellnet Water Endpoint 6060 Remote Installation Guide 98-1552 Limitation on Warranties and Liability Information in this document is subject to change without notice. This manual or any part of it thereof may not be reproduced in any form unless permitted by contract or by written permission of Landis+Gyr. In no event will Landis+Gyr be liable for any incidental, indirect, special, or consequential damages (including lost profits) arising out of or relating to this publication or the information contained in it, even if Landis+Gyr has been advised, knew, or should have known of the possibility of such damages. © 2008 Landis+Gyr. All Rights Reserved. Trademarks Cellnet® is a registered trademark of Cellnet Innovations, Inc. Other brands or product names are the trademarks or registered trademarked of their respective holders. Table of Contents Chapter 1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Chapter 2: Installing the Cellnet Water Endpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Chapter 3: Testing the Endpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Chapter 4: Endpoint Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Chapter 5: Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Appendix A: Crimping Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 CWE 6060 Remote Installation Guide 98-1552 Landis+Gyr ii 98-1552 CWE 6060 Remote Installation Guide 1 Introduction This manual explains how to correctly install Cellnet Water Endpoints (CWE) for remote applications. It covers endpoint installation, encoder register connection, and troubleshooting. Tools and Equipment This section outlines the necessary tools and equipment for installing a Cellnet Water Endpoint for remote applications. Equipment The following table contains all required equipment: Table 1-1. CWE Installation Equipment Image Description `ÉääåÉí=t~íÉê=båÇéçáåí=jçÇÉä=SMSMJ=oÉãçíÉ=ïáíÜ=iÉ~ÇëI= páåÖäÉ=mçêí CWE 6060 Remote Installation Guide 98-1552 Chapter 1 - Introduction Image Landis+Gyr Description _~ÇÖÉê=cáÉäÇ=péäáÅÉ=háí=SOMUQJMMN Splice Enclosure Tie wraps 3M Scotchloks, Model UY2 or Equivalent açï=`çêåáåÖ=Q=bäÉÅíêáÅ~ä=fåëìä~íáåÖ=`çãéçìåÇ=Eçê=Éèìáî~äÉåíF jpap=~î~áä~ÄäÉ=~í=ïïïKÇçïÅçêåáåÖKÅçãK açï=`çêåáåÖ=lpJO=ëáäáÅçåÉ=`äÉ~åÉê=Eçê=Éèìáî~äÉåíF jpap=~î~áä~ÄäÉ=~í=ïïïKÇçïÅçêåáåÖKÅçãK mfkJfkJqlou oÉèìáêÉë=~=qlou=ÇêáîÉê=ëáòÉ=qNM=ïáíÜ=~=ÜçäÉ=Ñçê=íÜÉ=mfk ^ÇÇáíáçå~ä=Å~ÄäÉ péÉÅáÑáÅ~íáçåW=OOJ^td=pçäáÇ=`çééÉê `çäçêëW=oÉÇLdêÉÉåL_ä~Åâ ms`=g~ÅâÉí 98-1552 CWE 6060 Remote Installation Guide Landis+Gyr Chapter 1 - Introduction Tools The following table contains all required tools: Table 1-2. CWE Installation Equipment Image Description oc=_ìëíÉê mLk=OSJNMRM Ej~ÖåÉí=áë=~í=ìééÉê=äÉÑí=~ë=ëÜçïå=ïáíÜ=~êêçïF pÅêÉïÇêáîÉêë=EÑä~í=~åÇ=mÜáääáéëF táêÉ=`ìííÉê=~åÇ=píêáééÉê pÅçíÅÜäçâ®=bJVv=`êáãéáåÖ=qççä=çê=bèìáî~äÉåí ïïïKPjKÅçã p~ÑÉíó=dçÖÖäÉë e~åÇeÉäÇ=`çãéìíÉê= ïïïKÇ~éKÅçã `ÉääåÉí=oÉãçíÉ=t~íÉê=båÇéçáåí=mêçÖê~ããáåÖ=`~ÄäÉ CWE 6060 Remote Installation Guide 98-1552 Chapter 1 - Introduction Image Landis+Gyr Description kÉéíìåÉ=mêçoÉ~Ç=cáÉäÇ=mêçÖê~ããÉê=Eåçí=êÉèìáêÉÇ=Ñçê=^ìíç=çê= ^o_=S=ÉåÅçÇÉêëF ïïïKåÉéíìåÉíÖKÅçã Safety and Environment Prerequisite Training Installers should be instructed in the following safety elements as well as any site-specific safety issues: • Hazard Communication (Employee Right to Know) • Lifting • Safe driving • Use of hand tools • Confined space Preliminary Checks The installer should already be able to operate the HandHeld computer. Additionally, you should already have route information and the required number of endpoints. • Verify that you are at the correct site, specified on the handheld computer or work order. • Verify that the site is safe for you and your equipment. • Notify the customer of your presence. Tell the customer that you must have access to the water meter. If necessary, have the customer sign the work order. • When installing meters, follow any guidelines issued by your company in addition to those given in this guide. • Never perform an installation during a lightning storm or under excessively wet conditions. Site Requirements The site must comply with the following criteria: • There is no chance that another object will be set over the antenna. • Some instances may require additional cable. • Maximum cable length is always 200 feet. 98-1552 CWE 6060 Remote Installation Guide Landis+Gyr Chapter 1 - Introduction FCC & Industry Canada Information to the User FCC Class B This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the Instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • Reorient or relocate the receiving antenna. • Increase the separation between the equipment and receiver. • Consult Cellnet or an experienced radio technician for help. Changes or modifications to this device not expressly approved by Cellnet Technology, Inc. could void the user's authority to operate the equipment. RF Exposure In accordance with FCC requirements of human exposure to radio frequency fields, the radiating element shall be installed such that a minimum separation distance of 20 centimeters will be maintained. Industry Canada This Class B digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Cet appareillage numérique de la classe B répond à toutes les exigences de l'interférence canadienne causant des règlements d'équipement. L'opération est sujette aux deux conditions suivantes: (1) ce dispositif peut ne pas causer l'interférence nocive, et (2) ce dispositif doit accepter n'importe quelle interférence reçue, y compris l'interférence qui peut causer l'opération peu désirée. CWE 6060 Remote Installation Guide 98-1552 Chapter 1 - Introduction Landis+Gyr FCC ID: R7PER0R1S2 This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation. IC: 5294A-ER0R1S2 This Class B digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada. 98-1552 CWE 6060 Remote Installation Guide 2 Installing the Cellnet Water Endpoint Locating the CWE The CWE Remote should be mounted above ground. If there is an existing touchpad or remote, then put the new remote in that location. It is preferred to mount the CWE outdoors, to a wall facing the nearest concentrator. Mounting the CWE Mounting techniques vary widely, depending on the physical characteristics of the customer site. The mounting technique used is left to the installer’s best judgement and experience. Identifying the Register for Installation Register connecting instructions listed by register type: • If the register has screw terminals, proceed to "Connecting a Neptune Auto, Sensus Encoder, or AMCO Scancoder Register with Screw Terminals" on page -8 CWE 6060 Remote Installation Guide 98-1552 Chapter 2 - Installing the Cellnet Water Endpoint Landis+Gyr • If the register has potted leads, proceed to "Connecting a Badger, Neptune Auto, Sensus Encoder, or AMCO Scancoder Register with Potted Leads" on page -11 • "UPro-Read Encoder Register" on page -13 Connecting a Neptune Auto, Sensus Encoder, or AMCO Scancoder Register with Screw Terminals Remove terminal cover. Use clean, disposable towels or rags to wipe the gel away from the terminals and screws. After the gel is removed, disconnect any wires connected to the terminals. Clean the terminals and screws again using Dow Corning OS-2 Silicone Cleaner or equivalent. Be careful not to lose any screws when disconnecting the wires or cleaning the screw terminals. If the cable to be connected to the screw terminals has been pre-stripped, proceed to step 3 below. Using the #10 AWG position (second largest hole) on the 64‐1919 wire stripper, remove 1.5 inches of external insulation from the cable. Figure 2 - 1. 64-1919 Wire stripper Do not damage the internal wire insulation when removing the external insulation. 98-1552 CWE 6060 Remote Installation Guide Landis+Gyr Chapter 2 - Installing the Cellnet Water Endpoint Using the #22 AWG hole of the wire‐stripping tool, strip one‐half inch of insulation from each of the three internal wires. Figure 2 - 2. Wire stripper Connect the three‐conductor wire to the encoder registerʹs terminals, matching colors carefully. Thread the cable around the strain relief posts of the encoder register. Figure 2 - 3. Threading the cable around the strain relief posts Position the end of the cable jacket so that the compound will cover it and it will not be visible when the cover is installed, as shown. Apply moisture protection compound to terminal screws and exposed wires (Dow Corning Compound #4 or Novagard® G661™) Figure 2 - 4. Applying moisture compound Be sure that the waterproofing compound completely seals the wires. Apply compound under the cable and individual wires. Cover the top of the cable, wires, and screws. Use enough compound so it flows from openings when the cover is attached. Snap the cover onto the encoder register. Wipe away excess compound. Route encoder cable from encoder to the mounted location of the CWE Remote. Mount the CWE Remote Splice the wires from the CWE Remote to the three wires from the encoder cable. CWE 6060 Remote Installation Guide 98-1552 Chapter 2 - Installing the Cellnet Water Endpoint Landis+Gyr 10 Match the colors carefully using the following table Table 1 Color Matching Encoder Register 6060 Wire Color/Encoder Terminal kÉéíìåÉ=mêçoÉ~Ç=E^o_=sfF Blk/Green Green/R Red/B pÉåëìë=b`oJffI=b`oJfff=Ef`bF Blk/Blk Green/G Red/R ^j`l=pÅ~åÅçÇÉê Blk/Blk Green/G Red/R All color translations will be done at the CWE Remote. If using existing wire, verify that no color translations are present. If color translations have occurred, replace the splices if possible. Replace the cable to prevent confusion due to double translation. 11 See Appendix A, Crimping Wires, for instructions on crimping the wires. 12 Dress wires inside the CWE Remote enclosure as shown. 13 Proceed to Testing the Endpoint. 10 98-1552 CWE 6060 Remote Installation Guide Landis+Gyr Chapter 2 - Installing the Cellnet Water Endpoint Connecting a Badger, Neptune Auto, Sensus Encoder, or AMCO Scancoder Register with Potted Leads Use the following installation procedure for sites equipped with potted encoders. Do not open a potted encoder for any reason. This will void the manufacturer’s warranty. Route the cable from the potted register to the CWE mounting location. Splice in additional cable as necessary. When using additional cable, always match colors: black to black, red to red, green to green. All color translations will be done at the CWE Remote. Prepare cable end for crimping: Using the cutting blade portion of the Wire Cutter and Stripper tool, cut the wire connecting the encoder register to the touchpad (or other device). The wire attached to the encoder register should contain at least three wires. If not, replace the encoder register with a 3‐wire version. Figure 2 - 5. Wire cutter & stripper Using the #10 AWG position (second largest hole) on the 64‐1919 wire stripper, remove 1 inch of the external insulation from the cable coming from the encoder register. Do not strip the insulation from the internal wires. Figure 2 - 6. 64-1919 Wire Stripper Peel back foil, if present; cut excess foil and uninsulated wire. 1” Figure 2 - 7. 3-Wire cable Take care not to damage the internal wire insulation when removing the external insulation. CWE 6060 Remote Installation Guide 98-1552 11 Chapter 2 - Installing the Cellnet Water Endpoint Landis+Gyr Splice the wires from the CWE to the encoder wires. Match colors carefully according to the table below: Table 2-1. Wire Matching Encoder Register Badger ADE® 6060 Wire Color/Encoder Terminal Blk/Blk Green/Green Red/ Red Neptune ProRead (ARB VI) Blk/Grn Green/Red Red/Blk Sensus ECR‐II, ECR‐III (ICE) Blk/Blk Green/Green Red/ Red AMCO Scancoder Blk/Blk Green/Red Red/ Green See Appendix A, Crimping Wires, for instructions on crimping the wires. Proceed to Chapter 3, Testing the Endpoint. Do not open a potted encoder for any reason. This will void the manufacturer’s warranty. 12 98-1552 CWE 6060 Remote Installation Guide Landis+Gyr Chapter 2 - Installing the Cellnet Water Endpoint UPro-Read Encoder Register Before removing the ProRead receptacle, ensure that the ProRead register is programmed for threewire mode. • If a two-wire conductor cable is connected to a “potted” ProRead encoder register, replace the register with a three-wire register. Reprogramming a ProRead encoder from 2-wire to 3-wire It may sometimes be necessary to reprogram a ProRead register encoder from 2-wire to 3-wire mode. Accomplish this with a Neptune ProRead field programmer. A basic overview of the steps is as follows: Connect to the remote receptacle with the field programmer. Interrogate the encoder register to determine its operating mode (2 or 3‐wire). Reconfigure the encoder register to make it operate in 3‐wire model. Verify that the reconfiguration was successful by looking at the Field Programmer screen. The OM field should be 3W (see below). Table 2-1. ProRead Encoder Images Before Reprogramming (2-wire mode) After Reprogramming (3-wire mode) If the register has screw terminals, proceed to "Connecting a Neptune Auto, Sensus Encoder, or AMCO Scancoder Register with Screw Terminals" on page -8. If the register has potted leads, proceed to "Connecting a Badger, Neptune Auto, Sensus Encoder, or AMCO Scancoder Register with Potted Leads" on page -11. CWE 6060 Remote Installation Guide 98-1552 13 Installing the Cellnet Water Endpoint Notes: 14 CWE 6060 Remote Installation Guide 3 Testing the Endpoint After you have completed the installation process, test the installation by passing an RF Buster magnet near the endpoint’s sensor. The CWE tests the connection to the register and transmits a pattern to indicate if the installation is good or bad. The RF Buster detects the transmission pattern, beeps and lights the LED. Activate the CWE by passing the RF Buster magnet against the side of the CWE housing as the arrow indicates. RF Buster magnet Figure 3 - 1. CWE Activation Using RF Buster Caution: If you hold the RF Buster magnet near the side of the CWE for more than 2 seconds, it will not transmit the installation test pattern. If you do not hear beeps, hold the RF Buster away from the CWE for 15 seconds to allow it to reset to normal operating mode. Press and hold the button on the RF Buster. Position the RF Buster less than 6 inches away from the front of the CWE. The RF Buster makes audible beeps and the LED flashes to confirm transmission of an RF packet from the endpoint. Do not use a cell phone or any other RF device while conducting this test. If the RF Buster detects 6‐10 packets within 1 minute, the installation is good and the endpoint has been activated properly. If the RF Buster detects 3 or fewer packets, it indicates a bad connection between the endpoint and the register, a bad register, a bad endpoint, or an incorrect configuration. If the problem persists, refer to Troubleshooting. Attach the cover using the four screws included in the hardware kit. Clean the area and remove all disposable materials. CWE 6060 Remote Installation Guide 98-1551 15 Testing the Endpoint Notes: 16 CWE 6060 Remote Installation Guide 4 Endpoint Replacement Use the HandHeld and Cellnet Remote Water Endpoint Programming Cable to deactivate all CWEs prior to leaving the worksite. The handheld prompts you to deactivate while processing the work order. Open the face of the CWE Remote. Write down the color translation. Carefully cut any tie wraps. Cut off Scotchloks near the crimp. Unmount the CWE Remote. Refer to "Identifying the Register for Installation" on page -7. CWE 6060 Remote Installation Guide 98-1551 17 Endpoint Replacement Notes: 18 CWE 6060 Remote Installation Guide 5 Troubleshooting What if the register is not compatible with the CWE? Verify that the register is one of the following: • Badger ADE® • Neptune ProRead (ARB VI) • Sensus ECR-II • Sensus ECR-III • AMCO Scancoder If the register is not one of the models listed above, replace with a supported register type and/or the appropriate meter. What if the RF Buster does not beep when testing the installation? Does the RF Buster beep and light the LED when the switch is initially pressed? if not, the battery in the RF Buster is dead. Replace the RF Buster battery, or use another RF Buster. Be careful not to hold the RF Buster magnet near the CWE magnet sensor on the right of the enclosure for more than 1 second. After activating the magnetic switch on the CWE, hold the RF Buster switch on continuously. Point the LED end of the RF Buster toward the front of the CWE. Hold the RF Buster between 6” and 12” from the front of the CWE. Wait 10 seconds. If the RF Buster does not beep, replace the CWE. What if the RF Buster does not beep more than 6 times when testing the installation? For Neptune registers, if the register is labeled “Pro”, double-check that it is configured for 3-wire mode as instructed on "Reprogramming a ProRead encoder from 2-wire to 3-wire" on page -13. Recheck the manufacturer and model of the register that you are installing. Make sure you have used the correct color code for that register. Check the wire between the CWE and the register for cuts, nicks, or broken wires. Repair or replace the cable if necessary. If you are using a Pro-read encoder, make sure it is programmed for 3-wire mode. If the CWE still does not transmit more than 6 times, replace it. CWE 6060 Remote Installation Guide 98-1551 19 Chapter 5 - Troubleshooting Landis+Gyr How can I tell the difference between a Sensus ECR-I and ECR-II encoder register? The easiest way to determine the difference between ECRI and ECRII is physical appearance. ECRI is a “high top” design with odometer wheels behind a a flange. If you still cannot determine which encoder register it is, please contact your local Sensus Meter Representative. Customer Support To reach Customer Support at Landis+Gyr: Email: solutionsupport.na@landisgyr.com Telephone: 1-800-791-2567. Hours of operation - 8:00 a.m. ET to 5:00 p.m. ET 20 98-1551 CWE 6060 Remote Installation Guide A Crimping Wires Use this process to crimp wires for the Cellnet Water Endpoint. Crimping Wires Strip the wires that are to be connected and push the stripped wires into the Scotchlok connector as far as possible. Figure A - 1. Stripped wires pushed into Scotchlok connector Place the Scotchlok connector (with wires) into the jaws of the crimping tool. Figure A - 2. ScotchLok connector in crimping tool jaws Always use 3M Parallel Jaw Crimping Tool 3M Model E-9Y or equivalent. CWE 6060 Remote Installation Guide 98-1551 21 Appendix A - Crimping Wires Landis+Gyr Crimp the Scotchlok connector by squeezing the crimping tool handles until it discharges gel. Continue to apply pressure for no less than three seconds. Figure A - 3. Crimped Scotchloks discharge gel Install the two plastic cable ties on the jackets of the spliced wires and tighten the cable ties securely for strain relief. Remove excess cable tie with wire cutters. Figure A - 4. Placing plastic ties on cables 22 98-1551 CWE 6060 Remote Installation Guide Landis+Gyr Appendix A - Crimping Wires For splice connections outside the CWE Remote enclosure, insert the entire splice assembly into the silicone‐filled splice enclosure. Close the cover and position the leads to exit alternate sides Figure A - 5. Inserting splice assembly into silicone-filled splice enclosure Cellnet strongly recommends a splice enclosure. Failure to use a splice enclosure may invalidate the manufacturer’s warranty. The 3M Gel splice connector is NOT reusable. Replace the splice if necessary. CWE 6060 Remote Installation Guide 98-1551 23 Crimping Wires Notes: 24 CWE 6060 Remote Installation Guide Glossary ADE Absolute Digital Encoder Concentrator Collects all information provided by the Cellnet endpoints. CWE Cellnet Water Endpoint CWE 6060 Remote Cellnet manufactured water endpoint (CWE) - available for remote, above-ground installation MIU Meter Interface Unit Potted terminal Terminal with integrated, water submersible, reusable connector PowerLAN Unique endpoint addresses Register Device used for registering water usage. This can be an Encoder device RF Radio Frequency RF Buster Device used to verify RF transmission from endpoint Screw terminal Terminal with stripped and retained leads CWE 6060 Remote Installation Guide 98-1551 25 Glossary Notes: 26 CWE 6060 Remote Installation Guide Index bèìáéãÉåí NJN mêçoÉ~Ç=cáÉäÇ=mêçÖê~ããÉê NJQ oc=_ìëíÉê NJP pÅçíÅÜäçâ∆=`êáãéáåÖ=qççä pÅêÉïÇêáîÉêë NJP píêáééÉê NJP NJP qççäë NJP táêÉ=`ìííÉê NJP CWE 6060 Remote Installation Guide 98-1551 27 Index 28 Landis+Gyr 98-1551 CWE 6060 Remote Installation Guide Reader’s Comment Form Cellnet Water Endpoint 6060 Remote Installation Guide (98‐1552) Please use this form only to identify publication errors or to request changes in publications. Your comments assist us in improving our publications. Direct any requests for additional publications, technical questions about systems, changes in support, and so on, to your Landis+Gyr sales representative. Please use this form to communicate your comments about this publication, its organization, or subject matter, with the understanding that we may use or distribute whatever information you supply in any way we believe appropriate without incurring any obligation to you. You can send your comments via email, conventional mail, or fax. Thank you for your time and your help. To send your comments via... Use this contact information... bã~áä ëçäìíáçåëìééçêíKå~]ä~åÇáëÖóêKÅçã `çåîÉåíáçå~ä=ã~áä i~åÇáëHdóêI=PMMMM=jáää=`êÉÉâ=^îÉKI=pìáíÉ=NMMI=^äéÜ~êÉíí~I=d^=PMMOO c~ñ ESTUF=ORUJNRRM If your comment does not need a reply (for example, pointing out a typing error), check this box and do not include your name and address below. If your comment is applicable, we will include it in the next revision of the manual. If you would like a reply, check this box. Be sure to print your name and address below. Page Comments (Please print.) Date Company Name Your Name Mailing Address Phone No. Email cçäÇ=eÉêÉ Landis+Gyr Attn.: Technical Documentation 30000 Mill Creek Ave. Suite 100 Alpharetta, GA 30022 cçäÇ=eÉêÉ
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