Landis Gyr Technology ER0R1S2 Water Meter Data Transmitter User Manual Installation Guide

Landis+Gyr Technology, Inc. Water Meter Data Transmitter Installation Guide

Installation Guide

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Document ID1057769
Application IDgyRJi8yrnKtEcV0B9+zm3A==
Document DescriptionInstallation Guide
Short Term ConfidentialNo
Permanent ConfidentialNo
SupercedeNo
Document TypeUser Manual
Display FormatAdobe Acrobat PDF - pdf
Filesize187.92kB (2348997 bits)
Date Submitted2009-01-16 00:00:00
Date Available2009-01-16 00:00:00
Creation Date2009-01-13 09:55:58
Producing SoftwareAdobe Acrobat 6.0
Document Lastmod2009-01-13 09:55:58
Document TitleInstallation Guide
Document CreatorAdobe Acrobat 6.0

Certification Exhibit
FCC ID: R7PER0R1S2
IC: 5294A-ER0R1S2
FCC Rule Part: 15.247
IC Radio Standards Specification: RSS-210
ACS Report Number: 08-0302-15C
Manufacturer: Cellnet Technology, Inc.
Model: CWE WALL 2G
Installation Guide
5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598
Cellnet Water Endpoint 6060
Remote Installation Guide
98-1552
Limitation on Warranties and Liability
Information in this document is subject to change without notice. This manual or any part of it thereof may not be
reproduced in any form unless permitted by contract or by written permission of Landis+Gyr.
In no event will Landis+Gyr be liable for any incidental, indirect, special, or consequential damages (including lost
profits) arising out of or relating to this publication or the information contained in it, even if Landis+Gyr has been
advised, knew, or should have known of the possibility of such damages.
© 2008 Landis+Gyr. All Rights Reserved.
Trademarks
Cellnet® is a registered trademark of Cellnet Innovations, Inc.
Other brands or product names are the trademarks or registered trademarked of their respective holders.
Table of Contents
Chapter 1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Chapter 2: Installing the Cellnet Water Endpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 3: Testing the Endpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Chapter 4: Endpoint Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Chapter 5: Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Appendix A: Crimping Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
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ii
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CWE 6060 Remote Installation Guide
1
Introduction
This manual explains how to correctly install Cellnet Water Endpoints (CWE) for remote
applications. It covers endpoint installation, encoder register connection, and troubleshooting.
Tools and Equipment
This section outlines the necessary tools and equipment for installing a Cellnet Water Endpoint for
remote applications.
Equipment
The following table contains all required equipment:
Table 1-1. CWE Installation Equipment
Image
Description
`ÉääåÉí=t~íÉê=båÇéçáåí=jçÇÉä=SMSMJ=oÉãçíÉ=ïáíÜ=iÉ~ÇëI=
páåÖäÉ=mçêí
CWE 6060 Remote Installation Guide
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Chapter 1 - Introduction
Image
Landis+Gyr
Description
_~ÇÖÉê=cáÉäÇ=péäáÅÉ=háí=SOMUQJMMN
Splice Enclosure
Tie wraps
3M Scotchloks, Model UY2 or Equivalent
açï=`çêåáåÖ=Q=bäÉÅíêáÅ~ä=fåëìä~íáåÖ=`çãéçìåÇ=Eçê=Éèìáî~äÉåíF
jpap=~î~áä~ÄäÉ=~í=ïïïKÇçïÅçêåáåÖKÅçãK
açï=`çêåáåÖ=lpJO=ëáäáÅçåÉ=`äÉ~åÉê=Eçê=Éèìáî~äÉåíF
jpap=~î~áä~ÄäÉ=~í=ïïïKÇçïÅçêåáåÖKÅçãK
mfkJfkJqlou
oÉèìáêÉë=~=qlou=ÇêáîÉê=ëáòÉ=qNM=ïáíÜ=~=ÜçäÉ=Ñçê=íÜÉ=mfk
^ÇÇáíáçå~ä=Å~ÄäÉ
péÉÅáÑáÅ~íáçåW=OOJ^td=pçäáÇ=`çééÉê
`çäçêëW=oÉÇLdêÉÉåL_ä~Åâ
ms`=g~ÅâÉí
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Landis+Gyr
Chapter 1 - Introduction
Tools
The following table contains all required tools:
Table 1-2. CWE Installation Equipment
Image
Description
oc=_ìëíÉê
mLk=OSJNMRM
Ej~ÖåÉí=áë=~í=ìééÉê=äÉÑí=~ë=ëÜçïå=ïáíÜ=~êêçïF
pÅêÉïÇêáîÉêë=EÑä~í=~åÇ=mÜáääáéëF
táêÉ=`ìííÉê=~åÇ=píêáééÉê
pÅçíÅÜäçâ®=bJVv=`êáãéáåÖ=qççä=çê=bèìáî~äÉåí
ïïïKPjKÅçã
p~ÑÉíó=dçÖÖäÉë
e~åÇeÉäÇ=`çãéìíÉê=
ïïïKÇ~éKÅçã
`ÉääåÉí=oÉãçíÉ=t~íÉê=båÇéçáåí=mêçÖê~ããáåÖ=`~ÄäÉ
CWE 6060 Remote Installation Guide
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Chapter 1 - Introduction
Image
Landis+Gyr
Description
kÉéíìåÉ=mêçoÉ~Ç=cáÉäÇ=mêçÖê~ããÉê=Eåçí=êÉèìáêÉÇ=Ñçê=^ìíç=çê=
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Safety and Environment
Prerequisite Training
Installers should be instructed in the following safety elements as well as any site-specific safety
issues:
•
Hazard Communication (Employee Right to Know)
•
Lifting
•
Safe driving
•
Use of hand tools
•
Confined space
Preliminary Checks
The installer should already be able to operate the HandHeld computer. Additionally, you should
already have route information and the required number of endpoints.
•
Verify that you are at the correct site, specified on the handheld computer or work order.
•
Verify that the site is safe for you and your equipment.
•
Notify the customer of your presence. Tell the customer that you must have access to the water
meter. If necessary, have the customer sign the work order.
•
When installing meters, follow any guidelines issued by your company in addition to those
given in this guide.
•
Never perform an installation during a lightning storm or under excessively wet conditions.
Site Requirements
The site must comply with the following criteria:
•
There is no chance that another object will be set over the antenna.
•
Some instances may require additional cable.
•
Maximum cable length is always 200 feet.
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Chapter 1 - Introduction
FCC & Industry Canada Information to the User
FCC Class B
This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the Instructions, may
cause harmful interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the equipment off
and on, the user is encouraged to try to correct the interference by one or more of the following
measures:
•
Reorient or relocate the receiving antenna.
•
Increase the separation between the equipment and receiver.
•
Consult Cellnet or an experienced radio technician for help.
Changes or modifications to this device not expressly approved by Cellnet
Technology, Inc. could void the user's authority to operate the equipment.
RF Exposure
In accordance with FCC requirements of human exposure to radio frequency fields, the radiating
element shall be installed such that a minimum separation distance of 20 centimeters will be
maintained.
Industry Canada
This Class B digital apparatus meets all requirements of the Canadian Interference Causing
Equipment Regulations. Operation is subject to the following two conditions: (1) this device may not
cause harmful interference, and (2) this device must accept any interference received, including
interference that may cause undesired operation.
Cet appareillage numérique de la classe B répond à toutes les exigences de l'interférence canadienne
causant des règlements d'équipement. L'opération est sujette aux deux conditions suivantes: (1) ce
dispositif peut ne pas causer l'interférence nocive, et (2) ce dispositif doit accepter n'importe quelle
interférence reçue, y compris l'interférence qui peut causer l'opération peu désirée.
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Chapter 1 - Introduction
Landis+Gyr
FCC ID: R7PER0R1S2
This device complies with Part 15 of the FCC rules. Operation is subject to the following two
conditions:
(1) This device may not cause harmful interference, and
(2) This device must accept any interference received, including interference that may cause
undesired operation.
IC: 5294A-ER0R1S2
This Class B digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada.
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2
Installing the Cellnet Water
Endpoint
Locating the CWE
The CWE Remote should be mounted above ground. If there is an existing touchpad or remote, then
put the new remote in that location. It is preferred to mount the CWE outdoors, to a wall facing the
nearest concentrator.
Mounting the CWE
Mounting techniques vary widely, depending on the physical characteristics of the customer site.
The mounting technique used is left to the installer’s best judgement and experience.
Identifying the Register for Installation
Register connecting instructions listed by register type:
•
If the register has screw terminals, proceed to "Connecting a Neptune Auto, Sensus Encoder, or
AMCO Scancoder Register with Screw Terminals" on page -8
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Chapter 2 - Installing the Cellnet Water Endpoint
Landis+Gyr
•
If the register has potted leads, proceed to "Connecting a Badger, Neptune Auto, Sensus Encoder,
or AMCO Scancoder Register with Potted Leads" on page -11
•
"UPro-Read Encoder Register" on page -13
Connecting a Neptune Auto, Sensus Encoder, or AMCO Scancoder
Register with Screw Terminals
Remove terminal cover. Use clean, disposable towels or rags to wipe the gel away from the terminals
and screws. After the gel is removed, disconnect any wires connected to the terminals. Clean the
terminals and screws again using Dow Corning OS-2 Silicone Cleaner or equivalent. Be careful not
to lose any screws when disconnecting the wires or cleaning the screw terminals.
If the cable to be connected to the screw terminals has been pre-stripped, proceed to step 3 below.
Using the #10 AWG position (second largest hole) on the 64‐1919 wire stripper, remove 1.5
inches of external insulation from the cable.
Figure 2 - 1. 64-1919 Wire stripper
Do not damage the internal wire insulation when removing the external insulation.
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Chapter 2 - Installing the Cellnet Water Endpoint
Using the #22 AWG hole of the wire‐stripping tool, strip one‐half inch of insulation from each of
the three internal wires.
Figure 2 - 2. Wire stripper
Connect the three‐conductor wire to the encoder registerʹs terminals, matching colors carefully.
Thread the cable around the strain relief posts of the encoder register.
Figure 2 - 3. Threading the cable around the strain relief posts
Position the end of the cable jacket so that the compound will cover
it and it will not be visible when the cover is installed, as shown.
Apply moisture protection compound to terminal screws and exposed wires (Dow Corning
Compound #4 or Novagard® G661™)
Figure 2 - 4. Applying moisture compound
Be sure that the waterproofing compound completely seals the wires. Apply compound under
the cable and individual wires. Cover the top of the cable, wires, and screws. Use enough
compound so it flows from openings when the cover is attached.
Snap the cover onto the encoder register.
Wipe away excess compound.
Route encoder cable from encoder to the mounted location of the CWE Remote.
Mount the CWE Remote
Splice the wires from the CWE Remote to the three wires from the encoder cable.
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Chapter 2 - Installing the Cellnet Water Endpoint
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10 Match the colors carefully using the following table
Table 1 Color Matching
Encoder Register
6060 Wire Color/Encoder Terminal
kÉéíìåÉ=mêçoÉ~Ç=E^o_=sfF
Blk/Green Green/R Red/B
pÉåëìë=b`oJffI=b`oJfff=Ef`bF
Blk/Blk Green/G Red/R
^j`l=pÅ~åÅçÇÉê
Blk/Blk Green/G Red/R
All color translations will be done at the CWE Remote. If using existing wire, verify that
no color translations are present. If color translations have occurred, replace the
splices if possible. Replace the cable to prevent confusion due to double translation.
11 See Appendix A, Crimping Wires, for instructions on crimping the wires.
12 Dress wires inside the CWE Remote enclosure as shown.
13 Proceed to Testing the Endpoint.
10
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Landis+Gyr
Chapter 2 - Installing the Cellnet Water Endpoint
Connecting a Badger, Neptune Auto, Sensus Encoder, or AMCO
Scancoder Register with Potted Leads
Use the following installation procedure for sites equipped with potted encoders.
Do not open a potted encoder for any reason. This will void the manufacturer’s
warranty.
Route the cable from the potted register to the CWE mounting location. Splice in additional
cable as necessary. When using additional cable, always match colors: black to black, red to red,
green to green. All color translations will be done at the CWE Remote.
Prepare cable end for crimping:
Using the cutting blade portion of the Wire Cutter and Stripper tool, cut the wire connecting
the encoder register to the touchpad (or other device). The wire attached to the encoder
register should contain at least three wires. If not, replace the encoder register with a 3‐wire
version.
Figure 2 - 5. Wire cutter & stripper
Using the #10 AWG position (second largest hole) on the 64‐1919 wire stripper, remove 1
inch of the external insulation from the cable coming from the encoder register. Do not strip
the insulation from the internal wires.
Figure 2 - 6. 64-1919 Wire Stripper
Peel back foil, if present; cut excess foil and uninsulated wire.
1”
Figure 2 - 7. 3-Wire cable
Take care not to damage the internal wire insulation when removing the external insulation.
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11
Chapter 2 - Installing the Cellnet Water Endpoint
Landis+Gyr
Splice the wires from the CWE to the encoder wires. Match colors carefully according to the
table below:
Table 2-1. Wire Matching
Encoder Register
Badger ADE®
6060 Wire Color/Encoder Terminal
Blk/Blk Green/Green Red/
Red
Neptune ProRead (ARB
VI)
Blk/Grn Green/Red Red/Blk
Sensus ECR‐II, ECR‐III
(ICE)
Blk/Blk Green/Green Red/
Red
AMCO Scancoder
Blk/Blk Green/Red Red/
Green
See Appendix A, Crimping Wires, for instructions on crimping the wires.
Proceed to Chapter 3, Testing the Endpoint.
Do not open a potted encoder for any reason. This will void the manufacturer’s
warranty.
12
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Chapter 2 - Installing the Cellnet Water Endpoint
UPro-Read Encoder Register
Before removing the ProRead receptacle, ensure that the ProRead register is programmed for threewire mode.
•
If a two-wire conductor cable is connected to a “potted” ProRead encoder register, replace the
register with a three-wire register.
Reprogramming a ProRead encoder from 2-wire to 3-wire
It may sometimes be necessary to reprogram a ProRead register encoder from 2-wire to 3-wire
mode. Accomplish this with a Neptune ProRead field programmer.
A basic overview of the steps is as follows:
Connect to the remote receptacle with the field programmer.
Interrogate the encoder register to determine its operating mode (2 or 3‐wire).
Reconfigure the encoder register to make it operate in 3‐wire model.
Verify that the reconfiguration was successful by looking at the Field Programmer screen. The
OM field should be 3W (see below).
Table 2-1. ProRead Encoder Images
Before Reprogramming
(2-wire mode)
After Reprogramming
(3-wire mode)
If the register has screw terminals, proceed to "Connecting a Neptune Auto, Sensus Encoder, or
AMCO Scancoder Register with Screw Terminals" on page -8.
If the register has potted leads, proceed to "Connecting a Badger, Neptune Auto, Sensus Encoder, or
AMCO Scancoder Register with Potted Leads" on page -11.
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13
Installing the Cellnet Water Endpoint
Notes:
14
CWE 6060 Remote Installation Guide
3
Testing the Endpoint
After you have completed the installation process, test the installation by passing an RF Buster
magnet near the endpoint’s sensor. The CWE tests the connection to the register and transmits a
pattern to indicate if the installation is good or bad. The RF Buster detects the transmission pattern,
beeps and lights the LED.
Activate the CWE by passing the RF Buster magnet against the side of the CWE housing as the
arrow indicates.
RF Buster
magnet
Figure 3 - 1. CWE Activation Using RF Buster
Caution: If you hold the RF Buster magnet near the side of the CWE for more than 2
seconds, it will not transmit the installation test pattern. If you do not hear beeps, hold the
RF Buster away from the CWE for 15 seconds to allow it to reset to normal operating mode.
Press and hold the button on the RF Buster. Position the RF Buster less than 6 inches away from
the front of the CWE. The RF Buster makes audible beeps and the LED flashes to confirm
transmission of an RF packet from the endpoint.
Do not use a cell phone or any other RF device while conducting this test.
If the RF Buster detects 6‐10 packets within 1 minute, the installation is good and the endpoint
has been activated properly. If the RF Buster detects 3 or fewer packets, it indicates a bad
connection between the endpoint and the register, a bad register, a bad endpoint, or an incorrect
configuration. If the problem persists, refer to Troubleshooting.
Attach the cover using the four screws included in the hardware kit.
Clean the area and remove all disposable materials.
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15
Testing the Endpoint
Notes:
16
CWE 6060 Remote Installation Guide
4
Endpoint Replacement
Use the HandHeld and Cellnet Remote Water Endpoint Programming Cable to deactivate all CWEs
prior to leaving the worksite. The handheld prompts you to deactivate while processing the work
order.
Open the face of the CWE Remote.
Write down the color translation.
Carefully cut any tie wraps.
Cut off Scotchloks near the crimp.
Unmount the CWE Remote.
Refer to "Identifying the Register for Installation" on page -7.
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17
Endpoint Replacement
Notes:
18
CWE 6060 Remote Installation Guide
5
Troubleshooting
What if the register is not compatible with the CWE?
Verify that the register is one of the following:
•
Badger ADE®
•
Neptune ProRead (ARB VI)
•
Sensus ECR-II
•
Sensus ECR-III
•
AMCO Scancoder
If the register is not one of the models listed above, replace with a supported register type and/or the
appropriate meter.
What if the RF Buster does not beep when testing the installation?
Does the RF Buster beep and light the LED when the switch is initially pressed? if not, the battery in
the RF Buster is dead. Replace the RF Buster battery, or use another RF Buster.
Be careful not to hold the RF Buster magnet near the CWE magnet sensor on the right of the
enclosure for more than 1 second.
After activating the magnetic switch on the CWE, hold the RF Buster switch on continuously. Point
the LED end of the RF Buster toward the front of the CWE. Hold the RF Buster between 6” and 12”
from the front of the CWE. Wait 10 seconds. If the RF Buster does not beep, replace the CWE.
What if the RF Buster does not beep more than 6 times when testing the
installation?
For Neptune registers, if the register is labeled “Pro”, double-check that it is configured for 3-wire
mode as instructed on "Reprogramming a ProRead encoder from 2-wire to 3-wire" on page -13. Recheck the manufacturer and model of the register that you are installing. Make sure you have used
the correct color code for that register.
Check the wire between the CWE and the register for cuts, nicks, or broken wires. Repair or replace
the cable if necessary.
If you are using a Pro-read encoder, make sure it is programmed for 3-wire mode.
If the CWE still does not transmit more than 6 times, replace it.
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19
Chapter 5 - Troubleshooting
Landis+Gyr
How can I tell the difference between a Sensus ECR-I and ECR-II encoder
register?
The easiest way to determine the difference between ECRI and ECRII is physical appearance. ECRI
is a “high top” design with odometer wheels behind a a flange. If you still cannot determine which
encoder register it is, please contact your local Sensus Meter Representative.
Customer Support
To reach Customer Support at Landis+Gyr:
Email: solutionsupport.na@landisgyr.com
Telephone: 1-800-791-2567.
Hours of operation - 8:00 a.m. ET to 5:00 p.m. ET
20
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A
Crimping Wires
Use this process to crimp wires for the Cellnet Water Endpoint.
Crimping Wires
Strip the wires that are to be connected and push the stripped wires into the Scotchlok connector
as far as possible.
Figure A - 1. Stripped wires pushed into Scotchlok connector
Place the Scotchlok connector (with wires) into the jaws of the crimping tool.
Figure A - 2. ScotchLok connector in crimping tool jaws
Always use 3M Parallel Jaw Crimping Tool 3M Model E-9Y or equivalent.
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Appendix A - Crimping Wires
Landis+Gyr
Crimp the Scotchlok connector by squeezing the crimping tool handles until it discharges gel.
Continue to apply pressure for no less than three seconds.
Figure A - 3. Crimped Scotchloks discharge gel
Install the two plastic cable ties on the jackets of the spliced wires and tighten the cable ties
securely for strain relief. Remove excess cable tie with wire cutters.
Figure A - 4. Placing plastic ties on cables
22
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Landis+Gyr
Appendix A - Crimping Wires
For splice connections outside the CWE Remote enclosure, insert the entire splice assembly into
the silicone‐filled splice enclosure. Close the cover and position the leads to exit alternate sides
Figure A - 5. Inserting splice assembly into silicone-filled splice enclosure
Cellnet strongly recommends a splice enclosure. Failure to use a splice enclosure
may invalidate the manufacturer’s warranty.
The 3M Gel splice connector is NOT reusable. Replace the splice if necessary.
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23
Crimping Wires
Notes:
24
CWE 6060 Remote Installation Guide
Glossary
ADE
Absolute Digital Encoder
Concentrator
Collects all information provided by the Cellnet endpoints.
CWE
Cellnet Water Endpoint
CWE 6060 Remote
Cellnet manufactured water endpoint (CWE) - available for remote,
above-ground installation
MIU
Meter Interface Unit
Potted terminal
Terminal with integrated, water submersible, reusable connector
PowerLAN
Unique endpoint addresses
Register
Device used for registering water usage. This can be an Encoder device
RF
Radio Frequency
RF Buster
Device used to verify RF transmission from endpoint
Screw terminal
Terminal with stripped and retained leads
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25
Glossary
Notes:
26
CWE 6060 Remote Installation Guide
Index
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CWE 6060 Remote Installation Guide
98-1551
27
Index
28
Landis+Gyr
98-1551
CWE 6060 Remote Installation Guide
Reader’s Comment Form
Cellnet Water Endpoint 6060 Remote Installation Guide (98‐1552)
Please use this form only to identify publication errors or to request changes in publications. Your
comments assist us in improving our publications. Direct any requests for additional publications,
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Please use this form to communicate your comments about this publication, its organization, or subject
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i~åÇáëHdóêI=PMMMM=jáää=`êÉÉâ=^îÉKI=pìáíÉ=NMMI=^äéÜ~êÉíí~I=d^=PMMOO
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XMP Toolkit                     : XMP toolkit 2.9.1-13, framework 1.6
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Modify Date                     : 2009:01:13 09:55:58-05:00
Create Date                     : 2009:01:13 09:55:58-05:00
Metadata Date                   : 2009:01:13 09:55:58-05:00
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Creator                         : Adobe Acrobat 6.0
Producer                        : Adobe Acrobat 6.0
Warning                         : [Minor] Ignored duplicate Info dictionary
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FCC ID Filing: R7PER0R1S2

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