Lytx QCA6134 DC-6000-001 User Manual Repairing the ER SV2 Bracket
Lytx, Inc. DC-6000-001 Repairing the ER SV2 Bracket
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User Manual
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| Document ID | 3381021 |
| Application ID | 38OET/abLHJGj6GKAUVEPg== |
| Document Description | User Manual |
| Short Term Confidential | No |
| Permanent Confidential | No |
| Supercede | No |
| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 81.58kB (1019741 bits) |
| Date Submitted | 2017-05-05 00:00:00 |
| Date Available | 2017-05-05 00:00:00 |
| Creation Date | 2017-03-10 11:04:15 |
| Producing Software | Microsoft® Word 2013 |
| Document Lastmod | 2017-03-10 11:04:15 |
| Document Title | Repairing the ER-SV2 Bracket |
| Document Creator | Microsoft® Word 2013 |
| Document Author: | Lytx Implementation Services |
Lytx ER-SF1 Event Recorder Installation Instructions J1939 Network Last Updated: March 10, 2017 Only a properly qualified technician should install and maintain the ER-SF1. Any electrical work should be performed only by an ASE (minimum T6 & L2), MECP or equivalent certified technician with an expertise in installing and troubleshooting advanced vehicle onboard components including multiplexed circuits. Lytx, Inc. disclaims all responsibility for any damages arising from improper installation and maintenance of the ER-SF1. © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations This guide is protected as confidential and proprietary information of Lytx, Inc. Copying and use of this guide for any purpose other than installing ER-SF1 in vehicles of Lytx, Inc.’s customers is expressly prohibited. Information contained in this guide was in effect as of the date set forth above and is subject to change without notice or liability. Lytx, Inc. reserves the right to revise the information presented or to discontinue the production of parts described at any time. ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation CONTENTS Safety Instructions ..................................................................................................................................... 3 Installation Safety Warnings....................................................................................................................... 3 Driver Safety Warnings ............................................................................................................................... 3 Adherence to Applicable Local, State and Federal Laws ....................................................................... 4 USA Federal Communications Commission (FCC) Notice ...................................................................... 5 Canada – Industry Canada Notice ............................................................................................................. 5 Exposure of Humans to RF Fields.............................................................................................................. 5 Australia & New Zealand – Wireless Notice ............................................................................................. 6 Europe – R&TTE Directive 99/5/EC, Wireless Notice ............................................................................... 6 International Restrictions ........................................................................................................................... 6 Declaration of Conformity .......................................................................................................................... 6 Suppliers Declaration of Conformance .................................................................................................... 8 Device Installation Overview .......................................................................................................................... 8 What’s Covered in the Installation Procedures ....................................................................................... 8 Installation Warnings .................................................................................................................................. 8 Before You Begin ......................................................................................................................................... 9 Additional Support and Product Info ........................................................................................................ 9 Materials ....................................................................................................................................................... 9 Required Tools ........................................................................................................................................... 10 Optional Tools ............................................................................................................................................ 11 Installation Procedures ................................................................................................................................. 11 Mount the Bracket and Event Recorder ................................................................................................. 11 Mounting Location Guidelines ............................................................................................................. 12 Clean and Dry the Windshield.............................................................................................................. 13 Mark the Mounting Location on the Glass ......................................................................................... 14 Attach the Bracket to the Windshield ................................................................................................. 14 © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 1 of 26 ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation Mount the Event Recorder in the Bracket .......................................................................................... 15 Connect Electrical Wiring .......................................................................................................................... 16 Wiring Safety Warnings ......................................................................................................................... 16 Electrical Connection Overview Diagram ........................................................................................... 17 Wiring and Wire Termination Suggestions......................................................................................... 18 Basic Event Recorder Electrical Connections ..................................................................................... 19 Connect to the J1939 Bus Interface ..................................................................................................... 20 Route the ER Cable ................................................................................................................................ 21 Run Testing and Complete Installation .................................................................................................. 23 Boot Up the ER and Test Event Creation ............................................................................................ 23 Test Wire Connections and Settings in the Lytx Installation Tool ................................................... 23 Complete Installation ............................................................................................................................ 23 Final Checks ............................................................................................................................................ 24 Troubleshooting & Maintenance................................................................................................................. 25 Contact Technical Support ....................................................................................................................... 25 © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 2 of 26 ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation SAFETY INSTRUCTIONS Installation Safety Warnings Read and follow the instructions and precautions in this guide and all documents referenced in this guide when installing this device. Always refer to the vehicle manufacturer’s service manual for proper installation and wiring of any aftermarket devices, including the ER-SF1. Failure to do so may result in property damage and/or personal injury. WARNING: Park the vehicle on a level surface before beginning any maintenance or installation. Block the wheels to prevent the vehicle from moving. Never work under a vehicle supported only by jacks as jacks can slip and fall over. WARNING: All wires that carry electrical current must be fused. Failure to do so can lead to serious personal injury and/or property damage. If any wires or cables containing fuses/fuse boxes need to be cut or otherwise shortened, always be certain to replace such fuses/fuse boxes or install new ones. WARNING: Wire Protection: Take all necessary measures to protect all wire runs through a metal surface with a grommet or other device and all wire runs outside the vehicle cab with a loom. Always protect against wire fatigue and harness abrasion by properly attaching wires at closely spaced intervals, while avoiding contact with sharp edges or doing anything else that might result in exposed wires. All wires should be secured with tie wraps at least every two feet or less. Do not overtighten any tie wraps. EXPLOSION HAZARD: Do not disconnect equipment unless power has been removed or the area is known to be non-hazardous. WARNING: Substituting or supplementing components may impair suitability and performance. If you are missing any components contact Lytx U.S. Technical Support Center at 866.910.0403 or email support@lytx.com. WARNING: Wear safe eye protection to prevent serious eye injury when you perform vehicle maintenance or service. Driver Safety Warnings WARNING: Seat belt warning: To reduce the potential danger of injuries, the driver and front passenger must always be correctly seated with seat belts correctly fastened when operating the vehicle. © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 3 of 26 ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation DISCLAIMER: The Lytx Event Recorder is a driver aid only, not a substitute for a safe, conscientious driver. This device cannot compensate for a driver who is distracted, inattentive or impaired by fatigue, drugs or alcohol. Whether or not the device is in use, it is always the responsibility of the driver to take appropriate corrective action. The driver should never wait for the device to provide a warning before taking measures to avoid an accident. Failure to do so can result in serious personal injury or death or severe property damage. Always, it is the driver’s responsibility to: Use safe driving techniques Exercise proper judgment Maintain a safe speed and distance between vehicles Take measures to avoid an accident Comply with all applicable laws and regulations WARNING: The Lytx Event Recorder may have limited to no functionality in certain conditions, including inclement weather, low visibility, and certain road conditions (including poor lane markings, construction zones, dirt roads, heavy or complicated traffic, and curvy and winding roads.) Always keep the lens and view of the device unobstructed and properly calibrated so as not to inhibit function. Driving in certain conditions or with any interference with the device can result in false, few, or no warnings. The driver must always monitor traffic and surroundings and take measures to avoid an accident; failure to do so can result in serious personal injury or death or severe property damage. WARNING: Whether or not the Lytx Event Recorder is functioning, it is the driver’s responsibility to maintain vehicle control; failure to do so can result in serious personal injury or death or severe property damage. If the device is not functioning properly at any time, the driver should contact their supervisor to have the device inspected immediately to correct the issue. Adherence to Applicable Local, State and Federal Laws WARNING: Some jurisdictions have adopted, or may in the future adopt, laws that prohibit objects from being mounted on a vehicle’s windshield or other locations in a vehicle. You are responsible for complying with such laws, and Lytx, Inc. does not accept responsibility for your failure to do so. © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 4 of 26 ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation USA Federal Communications Commission (FCC) Notice This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Caution: Changes or modifications to this product not expressly approved by Lytx, Inc. could void the user's authority to operate this equipment. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. It is recommended that the antenna must not be co-located or operating in conjunction with any other antenna or radio transmitter. During operation, the transmitter must be separated at least 20cm (8 inches) from any human contact. Canada – Industry Canada Notice This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Cet appareil est conforme aux normes RSS exemptes de licence d'Industrie Canada. Son utilisation est soumise aux deux conditions suivantes: (1) Cet appareil ne doit pas causer d'interférences nuisibles et (2) cet appareil doit accepter toute interférence reçue, y compris les interférences susceptibles de provoquer un fonctionnement indésirable. To prevent radio interference to the licensed service, this device must be operated indoors only and should be kept away from windows to provide maximum shielding. This Class B digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe B est conforme à la norme NMB- 003 du Canada. Exposure of Humans to RF Fields The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF field in excess of Health Canada limits for the general population; consult Safety Code 6, obtainable from Health Canada’s website: http://www.hc-sc.gc.ca/ewhsemt/pubs/radiation/radio_guidelignes_direct/index-eng.php © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 5 of 26 ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation Australia & New Zealand – Wireless Notice This product has been found to be compliant with the wireless regulatory requirements for Australia and New Zealand and is designated to have met Compliance Level 2. The compliance mark is designated with the circle and check mark inside is called the “C-Tick” mark. Europe – R&TTE Directive 99/5/EC, Wireless Notice This product is designated as a Class 2 type radio device that utilizes non-harmonized frequencies and power levels for Europe. It is marked with the following warning symbol to bring to your attention to the fact it might not be legal to use this product in every country. In most cases this product has already been granted permission for use from individual countries in Europe. If you are unsure, please contact the communications authority for the country to be operated in. International Restrictions In addition to this notice, the following countries in Europe have certain restrictions on the operation of 2.4 GHz WLAN type devices: Country Restriction France Outdoor use is limited to 10mW E.I.R.P within the frequency band 24542483.5 MHz Italy If used outside of own premises, general authorization is required Luxembourg General authorization required for public service Romania Individual license is required Declaration of Conformity English Hereby, Lytx, Inc., declares that this ER-SF1 is in compliance with the essential requirements and other relevant provisions of Directive 1999/5/EC. The declaration of conformance is below. Finnish Lytx, Inc. vakuuttaa täten että ER-SF1 tyyppinen laite on direktiivin 1999/5/EY oleellisten vaatimusten ja sitä koskevien direktiivin muiden ehtojen mukainen. Dutch Hierbij verklaart Lytx, Inc. dat het toestel DriveCamIII in overeenstemming is met de essentiële eisen en de andere relevante bepalingen van richtlijn 1999/5/EG © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 6 of 26 ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation Bij deze verklaart Lytx, Inc. dat deze ER-SF1 voldoet aan de essentiële eisen en aan de overige relevante bepalingen van Richtlijn 1999/5/EC. French Par la présente Lytx, Inc. déclare que l'appareil ER-SF1 est conforme aux exigences essentielles et aux autres dispositions pertinentes de la directive 1999/5/CE. Par la présente, Lytx, Inc. déclare que ce ER-SF1 est conforme aux exigences essentielles et aux autres dispositions de la directive 1999/5/CE qui lui sont applicables. Swedish Härmed intygar Lytx, Inc. att denna ER-SF1 står I överensstämmelse med de väsentliga egenskapskrav och övriga relevanta bestämmelser som framgår av direktiv 1999/5/EG. Danish Undertegnede Lytx, Inc. erklærer herved, at følgende udstyr ER-SF1 overholder de væsentlige krav og øvrige relevante krav i direktiv 1999/5/EF. German Hiermit erklärt Lytx, Inc., dass sich dieser/diese/dieses ER-SF1 in Übereinstimmung mit den grundlegenden Anforderungen und den anderen relevanten Vorschriften der Richtlinie 1999/5/EG befindet". (BMWi) Hiermit erklärt Lytx, Inc. die Übereinstimmung des Gerätes ER-SF1 mit den grundlegenden Anforderungen und den anderen relevanten Festlegungen der Richtlinie 1999/5/EG. (Wien) Greek ΜΕ ΤΗΝ ΠΑΡΟΥΣΑ Lytx, Inc. ΔΗΛΩΝΕΙ ΟΤΙ ER-SF1 ΣΥΜΜΟΡΦΩΝΕΤΑΙ ΠΡΟΣ ΤΙΣ ΟΥΣΙΩΔΕΙΣ ΑΠΑΙΤΗΣΕΙΣ ΚΑΙ ΤΙΣ ΛΟΙΠΕΣ ΣΧΕΤΙΚΕΣ ΔΙΑΤΑΞΕΙΣ ΤΗΣ ΟΔΗΓΙΑΣ 1999/5/ΕΚ Italian Con la presente Lytx, Inc. dichiara che questo ER-SF1 è conforme ai requisiti essenziali ed alle altre disposizioni pertinenti stabilite dalla direttiva 1999/5/CE. Spanish Por medio de la presente Lytx, Inc. declara que el ER-SF1 cumple con los requisitos esenciales y cualesquiera otras disposiciones aplicables o exigibles de la Directiva 1999/5/CE Portuguese Lytx, Inc. declara que este ER-SF1 está conforme com os requisitos essenciais e outras disposições da Directiva 1999/5/CE. © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 7 of 26 ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation Suppliers Declaration of Conformance We, Lytx, Inc., hereby declare that the product listed below, to which this Declaration of Conformity relates, is in conformity with the Standards and other Normative Documents listed below: Manufacturer’s Contact: Lytx, Inc. 9785 Towne Centre Drive San Diego, CA 92121 USA Phone Number: (858) 430-4000 Manufacturer’s Name & Address: Fax Number: (858) 430-4001 Lytx, Inc. EMC & Radio: 9785 Towne Centre Drive San Diego, CA 92121 USA Declares that the following product: Product Name: Video Event Recorder Product Model: ER-SF1 The product specified above carries the marking, by complying with the essential CFR Title 47 FCC Part 15, Subpart B and C, Class B Industry Canada ICES-003 Issue 4 (2004), Class B Industry Canada RSS-Gen Issue 1 (2005) Industry Canada RSS-210 Issue 6 (2005) requirements and provisions. Conformity is based upon the following standards: DEVICE INSTALLATION OVERVIEW What’s Covered in the Installation Procedures The following instructions are for the installation of the Lytx ER-SF1 event recorder (ER) with integrated ECM connectivity for ECM data collection. These installation instructions cover the mounting of the bracket and event recorder in the vehicle, electrical connections and cable routing, and testing. These instructions DO NOT cover the installation of any peripheral equipment. Installation Warnings THE DEVICE SHOULD BE INSTALLED BY QUALIFIED TECHNICIANS. Only a properly qualified technician should install and maintain the ER-SF1. Any electrical work should be performed only by an ASE (minimum T6 & L2), MECP or equivalent certified technician with an expertise in installing and troubleshooting advanced vehicle onboard components including multiplexed © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 8 of 26 ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation circuits. Lytx, Inc. disclaims all responsibility for any damages arising from improper installation and maintenance of the ER-SF1. THIS GUIDE IS NOT A SUBSTITUTE FOR A QUALIFIED TECHNICIAN. THE DEVICE SHOULD NOT INTERFERE WITH THE VEHICLE’S COMPUTER SYSTEMS. The ER-SF1 device interfaces with the vehicle’s computer systems to capture data for safety analysis. However, it should not interfere with any of the vehicle’s computer systems. If there is a malfunction of the vehicle’s computer systems after installation, contact Lytx U.S. Technical Support Center at 866.910.0403 or email support@lytx.com immediately. Lytx recommends that you do not drive the vehicle until the malfunction is resolved. Lytx, Inc. disclaims all responsibility for any damages arising from improper installation and maintenance of the ER-SF1. Before You Begin 1. Read and understand all instructions and procedures provided for the vehicle and the ER-SF1. This guide must be read in conjunction with the vehicle manufacturer’s service manual, the Mounting Regulations, all instructions and procedures issued by Lytx, Inc., and any applicable federal, state, provincial and local laws that prohibit mounting devices on vehicle’s windshield or other locations in a vehicle. 2. Read and observe all warnings, cautions, and safety notices in the instructions and procedures. They provide information to avoid serious personal injury, damage to components or both. 3. Follow the vehicle’s maintenance, service, installation and diagnostic guidelines provided by the manufacturer of the vehicle. 4. Check for laws that prohibit objects from being mounted on a vehicle’s windshield or other locations in a vehicle. You are responsible for complying with such laws, and Lytx, Inc. does not accept responsibility for your failure to do so. 5. Use special tools and safety equipment to avoid serious personal injury and damage to components. Additional Support and Product Info To obtain additional support and product information, contact the Lytx U.S. Technical Support Center at 866.910.0403 or email support@lytx.com. Materials ER-SF1 unit Standard Power Cable Windshield mount bracket Vehicle Interconnect Cable with in-line Two T-27 security torx screws T-8 security torx screw Alcohol wipe fuses J1939 CAN Coupler © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 9 of 26 ER-SF1 unit Vehicle Interconnect Cable with in-line fuses: Red and Black wires = 5-amp fuses Brown wire = 1-amp fuse Standard Power Cable J1939 CAN Coupler If you are missing any materials, contact the Lytx U.S. Technical Support Center at 866.910.0403 or email support@lytx.com to obtain the necessary materials before beginning installation. Supplementing or substituting shipped materials could impair suitability and performance. Required Tools In addition to all guides and reference documents that you should read before beginning installation, the following tools are required for installation: Wire cutter Phillips screwdriver Wire crimper Electric Tape Voltmeter Marking pen Vehicle panel removal tool T27 security Torx bit Flat-blade screwdriver T8 security Torx bit Cable ties Micro USB cable Consult the vehicle’s maintenance, service, installation, and diagnostic guidelines provided by the manufacturer of the vehicle for any additional tools needed. ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation Optional Tools The following tools are not required for installation but can be helpful: Cordless driver Paper towels/shop towel Add-a-circuits or vehicle specific Utility knife connectors Vehicle-specific panel clips Grommets and looms Spare 18-gauge wire Flashlight INSTALLATION PROCEDURES Installation consists of three sections: 1. Mounting of the bracket and event recorder in the vehicle 2. Electrical connections and cable routing 3. Testing Mount the Bracket and Event Recorder CAUTION: To mount the bracket and ER, the air temperature must be at least 50F (10C). WARNING: Before mounting the bracket and ER, consult the vehicle manufacturer’s recommendations and any applicable federal, state, provincial and local laws that prohibit mounting devices on vehicle’s windshield or other locations in a vehicle. Mounting the bracket and ER consists of five main steps: 1. 2. 3. 4. 5. Review mounting location guidelines. Clean and dry the windshield. Mark the mounting location on the windshield. Attach the bracket to the windshield. Mount the ER to the bracket. © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 11 of 26 ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation Mounting Location Guidelines CAUTION: An improperly positioned event recorder can reduce program effectiveness. The event recorder needs to be mounted in a location that provides an unobstructed view of the driver and the road in front of the vehicle. 1. Interior-facing Lens View: Must span from the outside shoulder of the driver to the outside shoulder of a front seat passenger. 2. Exterior-facing Lens View a. Must be inside the path of the wiper blades. b. Must capture a clear view of everything in front of the vehicle, beginning as close to the front of the vehicle as possible without cutting off the horizon. To use the ER device to temporarily gauge the best position, first loosen the Torx screws so the ER can rotate in the bracket. Then hold it up to the windshield. Mounting Location Restrictions and Exemption The figures below provide Lytx’s recommendations for mounting the ER on the vehicle windshield that work within the guidelines set forth by the Federal Motor Carrier Safety Administration (FMCSA)*. However, some states have adopted laws that restrict locations where objects can be attached to the vehicle windshield. Always refer to any applicable federal, state, provincial and local laws that concern mounting devices on vehicle’s windshield or other locations in a vehicle before choosing a mounting location. © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 12 of 26 ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation *FMCSA Allowance: Allows the event recorder to be mounted not more than 100 mm (four inches) below the upper edge of the area swept by the windshield wipers or not more than 175 mm (7 inches) above the lower edge of the area swept by the windshield wipers, provided that the event recorder is located outside the driver’s sight lines to the road and highway signs and signals. See 49 C.F.R. § 393.60(e). Clean and Dry the Windshield CAUTION: These steps—especially use of the alcohol wipe—are critical to prevent the bracket from falling off later. 1. Clean the mounting area on the windshield thoroughly with the alcohol wipe, removing any debris and moisture. This should be the area behind the rear view mirror on the passenger side or the equivalent area if there is no rear view mirror (see below). 2. Dry the mounting area thoroughly with a clean, dry cloth. Thoroughly Clean and Dry the Glass © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 13 of 26 ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation Mark the Mounting Location on the Glass CAUTION: Do not peel the backing from the adhesive strips on the bracket in this section. 1. Following the mounting location guidelines above, hold the assembly in place and trace the outline of the bracket on the windshield with a marker. Make sure the traced guide marks are level. 2. Remove the event recorder from the mounting bracket. 3. Check the fit of the bracket against the windshield. If the windshield is curved, you may gently bend the bracket so it will lie flush against the glass. 4. Check again to make sure you’ve selected the best mounting location. a. Sit in the driver’s seat while holding the ER device up. Make sure it doesn’t block the driver’s view of the road. b. Turn on the wipers and rotate mirrors, sun visors, and other objects near the ER to make sure they cannot block either lens. Attach the Bracket to the Windshield CAUTION: The adhesive is very sticky. Once applied, it will not easily come off. CAUTION: Do not apply excessive pressure as it may cause the windshield to break. 1. Remove the backing from the adhesive side of the bracket. 2. Carefully attach the bracket to the windshield. a. Place the top edge of the bracket against the windshield, aligned with the marks, and make sure it is level. b. Press the bracket firmly against the windshield starting at the top and pressing the sides downward. See Figures A and B. 3. Check from outside the vehicle for large air bubbles under the bracket. If you find any: a. Apply additional pressure to the bracket. b. Use a small pin to create an escape path for the air. © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 14 of 26 ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation Mount the Event Recorder in the Bracket 1. Place the event recorder in the bracket. 2. Adjust the event recorder so it hangs vertically (plumb). See Figure C. 3. Secure the event recorder in the bracket using the two Torx screws. © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 15 of 26 ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation Connect Electrical Wiring Connecting the electrical wiring consists of these main steps: 1. Review the electrical connection overview diagram and wiring suggestions. 2. Connect the three basic connections—the red, brown, and black wires on the Vehicle Interconnect Cable. 3. Connect to the Vehicle J1939 Network Interface. 4. Route the ER cable. Wiring Safety Warnings WARNING: Only approved wire connection methods are recommended. Refer to the vehicle manufacturer’s service manual to determine if Add-A-Circuit, Posi-Tap, sealing butt connections, or OEM connections to open connection ports are approved. Never use plier tap products such as scotch locks when installing the ER-SF1. WARNING: Never wire the ER-SF1 in a manner that shares a connection with another aftermarket product in the vehicle. Independent connections should always be used. WARNING: All wires that carry electrical current must be fused. Failure to do so can lead to serious personal injury and/or property damage. If any wires or cables containing fuses/fuse boxes need to be cut or otherwise shortened, always be certain to replace such fuses/fuse boxes or install new ones. WARNING: Wire Protection: Take all necessary measures to protect all wire runs through a metal surface with a grommet or other device and all wire runs outside the vehicle cab with a loom. Always protect against wire fatigue and harness abrasion by properly attaching wires at closely spaced intervals, while avoiding contact with sharp edges or doing anything else that might result in exposed wires. All wires should be secured with tie wraps at least every two feet or less. Do not overtighten any tie wraps. Make certain that neither the cable nor your installation activities interferes with any airbag-related mechanisms or otherwise risks affecting airbag deployment. Consult the vehicle manufacturer for the location of any airbag sensors and systems and restrictions that may apply. © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 16 of 26 ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation Electrical Connection Overview Diagram © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 17 of 26 ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation Wiring and Wire Termination Suggestions WARNING: Failure to use proper wiring and wire terminations could lead to personal injury or property damage. The following Wire Termination Suggestions should be followed to ensure proper connections. When installing the event recorder, there are several key rules to produce reliable electrical connections: 1. Use ONLY 16- or 18-gauge automotive primary wire to connect to automotive circuits. Specialty wire might be superior when used in its native environment, but not in the automotive field (for example, Teflon wire is intended for high heat conditions, but should never be used for connections of the event recorder in the vehicle). 2. For all connection methods, do not leave any exposed wire near the connector. 3. Do not use ScotchLoc, quick slide, or non-sealing butt connectors. 4. Posi-Tap connectors: Posi-Tap wiretap connectors may only be used inside the cab of the vehicle and only for event recorder inputs. These include ignition, turn signals, and brake. 5. Crimp style connectors: All crimp style connectors must be the sealing type. Verify the crimped connection is secure. Then heat up the connector to melt and seal it. 6. Fuse taps/Add-A-Circuits: If using a fuse tap (Add-A-Circuit), make sure that the hot leg of the fuse receptacle connects to the leg of the fuse tap farthest from the connection wire. If installed backwards, a fuse tap will compromise the original circuit. Never use a fuse tap on an ECM, ECU, or control module circuit fuse. ScotchLoc connectors Quick Slide connectors Do not tap wire as shown © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 18 of 26 ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation Bottom fuse is original circuit fuse. Must be sealing style connector. Top fuse is new fuse for event recorder. “Hot” or powered leg. Basic Event Recorder Electrical Connections A minimum of three connections are required for the event recorder to function. These leads are found on the Vehicle Interconnect Cable terminating at the female end of the Molex connector. The red and black leads have 5-amp inline fuses; the brown lead has a 1-amp inline fuse. Required Connections 1. Red wire: Provides primary power and must be connected to a continuous power source. 2. Brown wire: Functions as an ignition-sense, used by the event recorder to perform functions such as activating the IR Illuminator when the vehicle ignition is switched on. 3. Black wire: Functions as ground. Connect the RED WIRE to a 12V-24V power source that is ALWAYS ON CAUTION: THIS IS A FUSED CONNECTION. DO NOT CUT OFF OR REMOVE THE FUSE HOLDER. The event recorder always remains “on.” This requires a 12V or 24V power source that is not controlled by the key nor any other device or switch. Typically, this connection is made just after the fuse box on the battery-side of any vehicle control modules. Use a voltmeter to make sure the circuit provides continuous 12V or 24V power when the key is removed from the ignition and all lights, devices and switches are off. Ensure Sufficient Current Draw: If you’re tapping into an existing vehicle wire, make sure it can handle the additional current draw of the event recorder. A wire that reads 12V on a voltmeter may not necessarily be able to supply enough current to the existing circuit and the event © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 19 of 26 ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation recorder. The gauge of wire being tapped into provides a good indication. A larger gauge wire is often the best choice. Connect the BROWN WIRE to a 12V-24V power source that is IGNITION-SWITCHED CAUTION: THIS IS A FUSED CONNECTION. DO NOT CUT OFF OR REMOVE THE FUSE HOLDER. CAUTION: The brown wire to a 12V-24V power source that is ignition-switched is important to ensure the event recorder can identify when the ignition is switched on and off and to control the event recorder’s Hibernation mode. This connection requires a 12V or 24V power source that is “on” either when the ignition is keyed all the way forward to the ON position and all the way back to the OFF position. Failure to properly connect this fused connection may lead to vehicle battery drain. Common Mistake for Brown Wire Connections: This connection is often mistakenly made to a modulated circuit—one that comes out of a computer control module running some subsystem in the vehicle. This can give false ignition on/off signals. To avoid this, connect this wire to a circuit that is on the battery side of any modules. Consult the vehicle wiring schematics or a local authorized dealership to obtain this info. Connect the BLACK WIRE to a Good Solid Vehicle Ground CAUTION: THIS IS A FUSED CONNECTION. DO NOT CUT OFF OR REMOVE THE FUSE HOLDER. This connection is usually made via ring terminal to ground lug in the vehicle, supplied by the vehicle manufacturer for aftermarket products. If one is not available, ensure that the connection is solid to a metal portion of the vehicle which is directly grounded to the vehicle frame. Ensure there is no corrosion or paint interfering with this connection. Instructions for Basic Connections 1. Find a suitable location to make electrical connections (usually behind/under the dashboard or power distribution center). 2. Connect the red, brown, and black wires from the Vehicle Interconnect Cable leads to the vehicle as shown in the Electrical Connections Overview Diagram above. Be sure to follow the parameters for each wire, detailed above. Connect to the Vehicle J1939 Network Interface Connectivity to the vehicle J1939 network is achieved with a coupling device called the CAN Coupler. This device makes use of inductive technology to allow the ER to read the data on the J1939 network without requiring any puncture, cut, or splice into the vehicle cabling. © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 20 of 26 ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation Refer to the Electrical Connection Overview Diagram above for the following steps. 1. Connect the CAN Coupler to the Standard Power Cable. 2. Find a suitable location along the vehicle J1939 network backbone to insert the CAN Coupler. The CAN Coupler MUST be installed in the vehicle cab. It cannot be exposed to moisture or inclement weather conditions. 3. Untwist approximately 2 inches of the vehicle’s J1939 wires, which are always a green and yellow twisted pair. 4. Insert the vehicle’s J1939 wires into the CAN Coupler with the yellow wire on the CAN-HI (Y) side and the green wire on the CAN-LO (G) side. Ensure that the wires are secured in the tabs provided and properly oriented. 5. Place the cap on the CAN Coupler. Route the ER Cable WARNING: WHEN INSTALLING THE CABLE IN A VEHICLE WITH SIDE OR CURTAIN AIRBAGS, BE CERTAIN THAT NEITHER THE CABLE NOR YOUR INSTALLATION ACTIVITIES INTERFERES WITH ANY AIRBAG-RELATED MECHANISMS OR OTHERWISE RISKS AFFECTING AIRBAG DEPLOYMENT. Note: You may need to remove the window and door trim to route the cable underneath. These typically snap on and off using special clips. In vehicles with side and curtain airbags, the clips are often one-time use and may need to be replaced after removal. Please refer to the vehicle service manual for information. 1. Route the end of the ER cable from the adapter to the nearest door pillar. Route the cable behind and underneath the dash until reaching the kick panel. 2. Starting from below the dash near the kick panel, route the end of the ER cable up the door pillar underneath the vertical door/window trim to the top of the door pillar. 3. Route the ER cable across the top of the windshield under the window trim or headliner to the ER device (see below). © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 21 of 26 ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation Vehicle Network Example Cable Routing in Vehicle 4. Connect the ER connector to the event recorder. Use the T8 security locking screw to lock and secure the connector in place (see below). ER-SF1 Locking Tab with T8 Security Screw 5. Make sure the cable is clear of any sharp edges, moving parts, and cannot get pinched in the door jam. © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 22 of 26 ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation 6. Make sure the cable is tucked away and secured so that it cannot come loose. We recommend using cable-ties every few inches along the route of the cable to secure it in place. Run Testing and Complete Installation Boot Up the ER and Test Event Creation 1. Key the ignition to ON and plug the Vehicle Interconnect Cable to the Standard Power Cable. 2. Observe the event recorder. The center LED status lights should turn green, then turn off. The LED status lights then light up from left to right twice, indicating the device is booting up. The center LED status light will then go to solid green. 3. Press either blue button on the unit to create a manual event. The LED status lights will light up green one by one from left to right until all are lit (lasts ~10 seconds). Confirm this light pattern. Test Wire Connections and Settings in the Lytx Installation Tool 1. Connect a Windows laptop running the Lytx Installation Tool program to the ER-SF1 with the USB cable. a. Note: You may use a USB extension cable up to 3 feet in length. 2. Refer to the Lytx Installation Tool Guide for instructions on how to finalize the installation. Ignition and the vehicle J1939 connection (via engine RPM) can be verified via the Lytx Installation Tool. Complete Installation The ER-SF1 event recorder is installed and ready to use. © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 23 of 26 ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation 1. 2. 3. 4. Finalize all electrical connections. Use cable-ties to bundle and secure all wires. Replace any trim pieces on the door pillar and dash that were removed. Make sure the cable is routed safely and cannot get pinched in any moving parts. Reaffirm you have taken the appropriate safety precautions while working around vehicle airbags. 5. Keep the Torx wrench and this guide in a safe place for future use. Final Checks After installation of the ER-SF1 but prior to any operation of the vehicle, check all vehicle system lights, signals, and any other devices (such as electronic log devices systems or CB radios) to make sure they are working properly. Minimum checks should include the following (consult the vehicle manufacturer’s service manual for additional checks that must occur): 1. Constant power: Ensure the ER is powered when the ignition is off (12V to red wire). 2. Switched power: Confirm 12V to the brown wire when the ignition is on. 3. Ground: Ensure the black wire is connected to a solid grounding point in the vehicle with no paint or rust. 4. Event creation: Turn the vehicle on and press either blue button on the ER. Confirm an event is created by verifying the LED’s light up green from left to right, one by one. 5. Check-in: Hold either blue button on the ER down for ~6 seconds. The center LED on the unit should go out and come back on. Release the button and confirm that the unit has attempted to contact Lytx, Inc. During the check-in process, the LEDs will blink and then turn solid green progressively from left to right. a. If an LED turns red, the check-in has failed and must be attempted again. There will be some instances where check in is not possible due to cellular coverage and the installation is still okay. After check in or failure, the center green LED will come on. 6. Start the vehicle, cycle the transmission, and confirm there are no error codes/check engine lights. 7. Test the other vehicle components on the power circuit of the ER-SF1 to confirm their functionality, especially if the circuit is shared. 8. Verify and diagnose all active faults in the vehicle system, other devices, and the ER-SF1 prior to completing the installation. 9. Place the driver safety card and the warning card included with the ER packaging on the driver’s seat. 10. Place the decal indicating the vehicle is equipped with a recording device on the driver’s seat. The customer is responsible for visibly displaying this decal. © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 24 of 26 ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation TROUBLESHOOTING & MAINTENANCE Only a properly qualified technician should install and maintain the ER-SF1. Only a properly qualified technician should install and maintain the ER-SF1. Any electrical work should be performed only by an ASE (minimum T6 & L2), MECP or equivalent certified technician with an expertise in installing and troubleshooting advanced vehicle onboard components including multiplexed circuits. Lytx, Inc. disclaims all responsibility for any damages arising from improper installation and maintenance of the ER-SF1. Refer to the Lytx Maintenance Supplement for periodic maintenance requirements for the ER-SF1. Contact Technical Support To obtain additional support and product information, contact the Lytx U.S. Technical Support Center at 866.910.0403 or email support@lytx.com. Troubleshooting Steps Problem The ER-SF1 is not booting properly. The device briefly connects to the Lytx Installation Tool, then disconnects. The device does not connect to the laptop at all. The Model and Device Serial Number do not appear in the Lytx Installation Tool. The Lytx Connection is not being detected in the Lytx Installation Tool. Possible Causes and Solutions There may be insufficient current on the constant power connection. Check that connection. Ensure the source wire is capable of supplying 5 amps. There may be a loose or insufficient chassis ground. Inspect the ground connection to ensure it's tight and it's in a location free of paint or rust. There may be an issue with that specific USB port. Try connecting to a different USB port on the laptop. The laptop may not be detecting the device. Open Device Manager on your laptop. Verify that "Remote NDIS6 based Device" shows up under "Network Adapters". The ER-SF1 may not be detecting Ignition from the brown wire. Check the wire for damage. Check the wire with a voltmeter for 12V/24V with the ignition on. Check the vehicle fuse for that circuit. There may be an issue with Windows Firewall. Plug the device in again and verify that the Lytx Installation Tool is allowed through Windows Firewall. There may have been a momentary issue. Try creating a manual event and then doing a forced check-in. To manually create an event, push either of the blue manual record buttons on the ER-SF1. The LED status lights on the ER-SF1 will light up green one-by-one from the left to right until all are lit, indicating the event has been created. After the event is created, hold one of the manual record buttons for 10 seconds to attempt a forced check-in to Lytx. The LED status lights will light up and blink one-by-one from the left to right until all are lit, indicating the check-in was successful. The device may be in an area without reception. Bypass this for now by checking the "Known Issue Bypass" box. Re-test this connection when the device is in a location with better reception. © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 25 of 26 ER-SF1 Event Recorder with J1939 Network Instructions for Self Installation Problem Engine RPM is not being detected in the Lytx Installation Tool. Ignition is not being detected in the Lytx Installation Tool. The GPS time and coordinates are not being detected OR only zeroes are detected in the Lytx Installation Tool. The ER-SF1 fails to power up after installation. The ER-SF1 does not come out of Hibernate mode when the ignition is activated. The ER-SF1 boots up and displays a solid Yellow LED status light. Possible Causes and Solutions Ensure the vehicle is running. Turn the device off and on either by disconnecting the power cable or by entering the device's Diagnostic Mode. The wires may be reversed over the CAN Coupler. Ensure that the Yellow wire is on the CAN-HI (Y) side of the Coupler and the Green wire is on the CAN-LO (G) side. The connector may not be fully seated. Check the CAN Coupler to make sure it is fully engaged. The CAN Coupler may not have been placed on the CAN backbone, but on a stub. Try moving the Coupler to a different location. If the engine is already turned on, turn the engine off and then back on. There may be an issue with the brown wire connection. Check the wire for damage. Check the wire with a voltmeter for 12V/24V with the ignition on. Check the vehicle fuse for that circuit. The device may be in an area with poor reception. Try re-locating to a different area and re-testing the signal. The vehicle battery may be disconnected. Reconnect the battery or check the battery cut-off switch. Ensure the red wire on the vehicle interconnect cable is connected to a constant power source. The fuse may be missing or open. Check the fuse panel location for constant power. Ensure the proper value fuse is installed and not open. The connection between the standard power cable and the vehicle interconnect cable may not be fully secured. Check the connection. Disconnect and reconnect the cables, ensuring the connection “snaps”. The red wire on the vehicle interconnect cable may be damaged. Check the entire length of the wire for damage/cuts. Fix any issues. There may be an issue with the brown wire connection. Check the wire for damage. Check the wire with a voltmeter for 12V/24V with the ignition on. Check the vehicle fuse for that circuit. There is an issue with the cellular modem. In the case of a CDMA unit, it indicates that the cellular modem has not been provisioned properly. In the case of a GSM modem, it could be that the SIM card is not seated properly. Reseat and see if the light changes to Green. If the status light stays Yellow, contact Lytx Technical Support. © 2017 Lytx, Inc. – Confidential & Proprietary – For Velociti’s Use Only Re Beta ER-SF1 Installations. Page 26 of 26
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