MTD 13AG601H729 User Manual LAWN TRACTOR Manuals And Guides L0904324
MTD Lawn, Tractor Manual L0904324 MTD Lawn, Tractor Owner's Manual, MTD Lawn, Tractor installation guides
User Manual: MTD 13AG601H729 13AG601H729 MTD LAWN TRACTOR - Manuals and Guides View the owners manual for your MTD LAWN TRACTOR #13AG601H729. Home:Lawn & Garden Parts:MTD Parts:MTD LAWN TRACTOR Manual
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Operator's Manual Automatic Lawn Tractor Model 601 IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any), If a spark arrester is used, it should be maintained in effective working order by the operator, In the State of California the above is required by law (Section 4442 of the California Public Resources Code), Other states may have similar laws, Federal laws apply on federal lands, A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P,O, Box 361131 Cleveland, Ohio 44136-0019, MTD LLC, P.O. BOX 361131 CLEVELAND, PRINTED IN U.S.A. OHIO 44136-0019 FORM NO. 769-01645 (1/13/2005) TABLEOFCONTENTS Content Customer Support Important SafeOperation Practices SlopeGauge TractorSet-Up KnowYourLawnTractor Operating YourLawnTractor MakingAdjustments Page 2 3 Content Maintaining Your Lawn Tractor Service 7 8 Page 18 19 Off Season Storage Attachments & Accessories 22 22 9 13 Troubleshooting Parts List 23 25 16 Espanol 41 FINDINGMODELNUMBER This Operator's Manual is an important part of your new lawn tractor. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says. Before you start assembling your new equipment, please locate the model plate under the seat of the tractor and copy the information in the space provided below. A sample model plate is also given below. This information will be necessary to use the manufacturer's web site and/or help from the Customer Support Department or an authorized service dealer. Copy the model number here: Copy the serial number here: P. O. BOX 361131 TD LLC CLEVELAND,OH 44136 330-220-4683 _)f( • www.mtdproducts.com 800-800-7310 ,_ CUSTOMER SUPPORT Please do NOTretum theunit to the retailer from where it waspurchased,withoutfirst contactingCustomerSupport. If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, you can seek help from the experts. Choose from the options below: Visit mtdproducts.com for many useful suggestions. Click on Customer Support button and you will get the four options reproduced here. Click on the appropriate button and help is immediately available. _nsweY you 8RsweY _;_re you /ook]ng for cou/d be just a mouse crick away! a mouse dick away! _anuals liilla'lll÷ O!?line fI#lll I£Q÷IIi IIIQ lel y÷_ll , i! To reach the Customer Support Line, please call 1-800-800-7310. En ine Bye The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's Manual, at the end of this manual, for more information. SECTION1: IMPORTANT SAFEOPERATION PRACTICES WARNING: This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol--heed its warning. DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. California ,_ 2. 3. 4. 5. 6. 7. 8. 9. 65 Warning: or emit chemicals to the Stateof of cancervehicle and birth defects WARNING: Engineknown exhaust, some its California constituents,to cause and certain components reproductive harm. GENERAL 1. Proposition OPERATION Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent. Never allow adults to operate this machine without proper instruction. To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign objects which could be picked up and thrown by the blade(s). Thrown objects can cause serious personal injury. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes. Wear sturdy, rough-soled work shoes and closefitting slacks and shirts. Loose fitting clothes and jewelry can be caught in movable parts. Never operate this machine in bare feet or sandals. or other contain 10. Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without the discharge cover or entire grass catcher in its proper place. 11. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet. 12. A missing or damaged discharge cover can cause blade contact or thrown object injuries. 13. Stop the blade(s) when crossing gravel drives, walks, or roads and while not cutting grass. 14. Watch for traffic when operating near or crossing roadways. This machine is not intended for use on any public roadway. 15. Do not operate the machine while under the influence of alcohol or drugs. 16. Mow only in daylight or good artificial light. 17. Never carry passengers. 18. Disengage blade(s) before shifting into reverse. Back up slowly. Always look down and behind before and while backing to avoid a back-over accident. 19. Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed. 20. Disengage blade(s), set parking brake, stop engine and wait until the blade(s) come to a complete stop before removing grass catcher, emptying grass, unclogging chute, removing any grass or debris, or making any adjustments. 21. Never leave a running machine unattended. Always turn off blade(s), place transmission in neutral, set parking brake, stop engine and remove key before dismounting. 22. Use extra care when loading or unloading the machine into a trailer or truck. This unit should not be driven up or down ramp(s), because the unit could tip over, causing serious personal injury. The unit must be pushed manually on ramp(s) to load or unload properly. 23. Mufflerandenginebecomehotandcancausea burn.Donottouch. 24. Checkoverhead clearances carefullybeforedriving underlowhangingtreebranches,wires,door openingsetc.,wheretheoperatormaybestruckor pulledfromtheunit,whichcouldresultinserious injury. 25. Disengage allattachment clutches,depressthe brakepedalcompletely andshiftintoneutralbefore attempting to startengine. 26. Yourmachineisdesigned tocutnormalresidential grassofa heightnomorethan10".Donotattempt to mowthroughunusually tall,drygrass(e.g., pasture)orpilesofdryleaves.Drygrassor leaves maycontacttheengineexhaustand/orbuildupon themowerdeckpresenting a potential fire hazard. 27. Useonlyaccessories andattachments approved forthismachinebythemachinemanufacturer. Read,understand andfollowallinstructions provided withtheapproved accessory or attachment. 28. Dataindicates thatoperators, age60yearsand above,areinvolvedina largepercentage ofriding mower-related injuries.Theseoperatorsshould evaluate theirabilitytooperatetheridingmower safelyenoughtoprotectthemselves andothers fromseriousinjury. 29. If situations occurwhicharenotcoveredinthis manual,usecareandgoodjudgment.Contactan authorized MTDServiceDealerforassistance. 4. SLOPE OPERATION 7. 5. 6. 7. DO NOT: 1. 2. 3. 4. 5. 6. Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. For your safety, use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than 15 degrees as shown on the slope gauge, do not operate this unit on that area or serious injury could result. DO: 1. 2. 3. Mow up and down slopes, not across. Exercise extreme caution when changing direction on slopes. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low enough speed setting so that you will not have to stop or shift while on the slope. Tires may lose traction on slopes even though the brakes are functioning properly. Always keep machine in gear when going down slopes to take advantage of engine braking action. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass catchers or other attachments. These can change the stability of the machine. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury. Avoid starting or stopping on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope. Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible. Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in. Do not try to stabilize the machine by putting your foot on the ground. Do not use a grass catcher on steep slopes. Do not mow on wet grass. Reduced traction could cause sliding. Do not shift to neutral and coast downhill. Overspeeding may cause the operator to lose control of the machine resulting in serious injury or death. Do not tow heavy pull behind attachments (e.g. loaded dump cart, lawn roller, etc.) on slopes greater than 5 degrees. When going down hill, the extra weight tends to push the tractor and may cause you to loose control. (e.g. tractor may speed up, braking and steering ability are reduced, attachment may jack-knife and cause tractor to overturn). CHILDREN , Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them. a. Keep children out of the mowing area and in watchful care of a responsible adult other than the operator. b. Be alert and turn machine off if a child enters the area. c. Before and while backing, look behind and down for small children. d. Never carry children, even with the blade(s) shut off. They may fall off and be seriously injured or interfere with safe machine operation. e. Useextremecarewhenapproaching blind corners,doorways, shrubs,treesor other objectsthatmayblockyourvisionofa child whomayrunintothemachine. f. Toavoidback-overaccidents,always disengagethecuttingblade(s)before shiftinginto reverse.The"Reverse CautionMode" should not be used when children or others are around. Keep children away from hot or running engines. They can suffer burns from a hot muffler. h. Remove key when machine is unattended to prevent unauthorized operation. Never allow children under 14 years old to operate the machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent. g. , TOWING 1. 2. 3. 4. 5. 6. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point. Follow the manufacturers recommendation for weight limits for towed equipment and towing on slopes. Never allow children or others in or on towed equipment. On slopes, the weight of the towed equipment may cause loss of traction and loss of control. Travel slowly and allow extra distance to stop. Do not shift to neutral and coast downhill. e. Extinguish all cigarettes, cigars, pipes and other sources of ignition. f. Neverfuel machine indoors. g. Never remove gas cap or add fuel while the engine is hot or running. Allow engine to cool at least two minutes before refueling. h. Never over fill fuel tank. Fill tankto no more than _/2inch below bottom of filler neck to allow space for fuel expansion. i. Replace gasoline cap and tighten securely. j. If gasoline is spilled, wipe it off the engine and equipment. Move unit to another area. Wait 5 minutes before starting the engine. k. To reduce fire hazards, keep machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked debris. I. Never store the machine or fuel container inside where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances. m. Allow a machine to cool at least 5 minutes before storing. GENERAL SERVICE: 1. 2. 3. SERVICE SAFE HANDLING OF GASOLINE: , To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately. a. Use only an approved gasoline container. b. Never fill containers inside a vehicle or on a c. d. truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling. When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device. 4. 5. 6. 7. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless, and deadly gas. Before cleaning, repairing, or inspecting, make certain the blade(s) and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to prevent unintended starting. Periodically check to make sure the blades come to complete stop within approximately (5) five seconds after operating the blade disengagement control. If the blades do not stop within the this time frame, your unit should be serviced professionally by an authorized MTD Service Dealer. Check brake operation frequently as it is subjected to wear during normal operation. Adjust and service as required. Check the blade(s) and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade(s) for damage (e.g., excessive wear, bent, cracked). Replace the blade(s) with the original equipment manufacturer's (O.E.M.) blade(s) only, listed in this manual. "Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!" Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition. 8. Nevertamperwiththesafetyinterlocksystemor othersafetydevices.Checktheirproperoperation regularly. 9. Afterstrikinga foreignobject,stoptheengine, disconnect thesparkplugwire(s)andground againsttheengine.Thoroughly inspectthe machine foranydamage.Repairthedamage beforestartingandoperating. 10. Neverattemptto makeadjustments or repairsto themachinewhiletheengineis running. 11. Grasscatchercomponents andthedischarge coveraresubjecttowearanddamagewhichcould exposemovingpartsorallowobjectsto bethrown. _, Forsafetyprotection, frequently checkcomponents andreplaceimmediately withoriginalequipment manufacturer's (O.E.M.)partsonly,listedinthis manual."Useofpartswhichdonotmeetthe originalequipment specifications mayleadto improper performance andcompromise safety!" 12. Donotchangetheenginegovernor settingsor over-speed theengine.Thegovernor controlsthe maximum safeoperating speedoftheengine. 13. Maintain or replacesafetyandinstruction labels,as necessary. 14.Observeproperdisposallawsandregulations for gas,oil,etc.toprotecttheenvironment. understand andfollow thewarningsandinstructions inthismanual andonthemachine. ARNING: YOURRESPONSIBILITY Restrictthe useof thispowermachine to personswhoread, ® ROTATING BLADES CAUSE SERIOUS iNJURY OR DEATH • DOHOTMOWWHENCHILBREH OROTHERS ARE AROUHD • HEVER CAP_Y CH&DREH EVEH WITHBLADE(S) OFF. • LOOK DOWN AHDBEHIND BEFORE ANDWHILE BACKING. o MOWING iNREVERSE JSHOTRECOMMEHDED. o E t- Sight and h01dthis levelwith a vertical tree,,, O >, _ Q,. o ,,_ _ or a corner of a building,,, ! | _ a_ or a fence post J o a ! o 09 15° £)_ o 5 t>, _f o E o >, tc0 £)_ o 15° o _f &J .I_ o t- O .co r-- WARNING Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain your footing and you could slip, resulting in serious injury. Operate RIDING mowers up and down slopes, never across the face of slopes. SECTION3: TRACTOR SET-UP AttachingtheBatteryCables NOTE: The positive battery terminal is marked Pos. (+). The negative battery terminal is marked Neg. (-). • • • • The positive cable (heavy red wire) is secured to the positive battery terminal (+) with a hex bolt and hex nut at the factory. Make certain that the rubber boot covers the terminal to help protect it from corrosion. Remove the hex bolt and wing nut from the negative cable. Remove the black plastic cover, if present, from the negative battery terminal and attach the negative cable (heavy black wire) to the negative battery terminal (-) with the bolt and wing nut. Make certain the hold-down strap is in position over the battery, securing it in place. See Figure 1. Service the engine with gasoline and oil as instructed in the separate Briggs & Stratton Operator/Owner Manual packed with your tractor. Read instructions carefully. IMPORTANT: Your tractor is shipped with motor oil in the engine. However, you MUST check the oil level before operating. Be careful not to overfill. ShippingBraceRemoval engine is off, remove the ignition key,mower's and set WARNING: Make sure the riding the parking brake before removing the shipping brace. Locate the shipping brace, if present, and accompanying warning tag found on the right side of the mower, between the discharge chute and the cutting deck. See Figure 2. Rubber Boot Wing Nut HexBolt Warning Tag Figure 1 Figure 2 NOTE: If the battery is put into service after the date shown on top of battery, charge the battery as instructed on page 19 of this manual prior to operating the tractor. WARNING: GasandOilFill-up The gasoline tank is located under the hood and has a capacity of either two or three gallons. Do not overfill. WARNING: While holding the discharge chute with your left hand, remove the shipping brace with your right hand by grasping it between your thumb and index finger and rotating it clockwise. Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes, and other sources of ignition. The shipping brace, used for packaging purposes only, must be removed and discarded before operating your riding mower. WARNING: The mowing deck is capable of throwing objects. Failure to operate the riding mower without the discharge cover in the proper operating position could result in serious personal injury and/or property damage. SECTION4: KNOWYOURLAWNTRACTOR G A H B \ J K C D E L I I I - NOTE: Steering Wheel not shown for clarity, Figure 3 A Systems Indicator Monitor G Throttle Lever B PTO (Blade Engage) Lever H Cruise Control Button C Choke Knob I Ignition Switch Module D E Parking Brake Button Shift Lever J K Brake Pedal Drive Pedal F Cup Holder L Deck Lift Lever NOTE: Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operator's position. ThrottleControlLever IgnitionSwitchModule The throttle control lever is located on the right side of the tractor's dash panel. This lever controls the speed of the engine. When set in a given position, the throttle will maintain a uniform engine speed. See Figure 4. WARNING: Never leave a running machine unattended. Always disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting. Fast Position To start the engine, insert the key into the ignition switch and turn clockwise to the START position. Release the key into the NORMAL MOWING MODE position once the engine has fired. To stop the engine, turn the ignition key counterclockwise to the OFF position. See Figure 5. NO CI-{ILOREN AROUND BUTTON REVERSE PUSH Normal MowingMode Slow Stop Position Position Figure 4 Start Position IMPORTANT:When operating the tractor with the cutting deck engaged, be certain that the throttle lever is always in the FAST (rabbit) position. ChokeControl The choke control can be found on the left side of the dash panel and is activated by pulling the knob outward. Activating the choke control closes the choke plate on the carburetor and aids in starting the engine. Refer to StartingThe Engineon page 14 of this manual for detailed starting instructions. Figure 5 IMPORTANT: Prior to operating the tractor, refer to both SafetyInterleck Switcheson page 13 and StartingThe Engine on page 14 of this manual for detailed instructions regarding the Ignition Switch Module and operating the tractor in REVERSE CAUTION MODE. DrivePedal BrakePedal The brake pedal is located on the right front side of the tractor above the drive pedal along the running board. The brake pedal can be used for sudden stops or setting the parking brake. (o) NOTE: The brake pedal must be fully depressed to activate the safety interlock switch when starting the tractor. The drive pedal is located below the brake pedal on the right front side of the tractor along the running board. Depress the drive pedal with your right foot when the tractor shift lever is in either (_) FORWARD or REVERSE to cause the tractor to move. Ground speed is also controlled with the drive pedal. The further down the pedal is depressed, the faster the tractor will travel. The pedal will return to its original position when it's not depressed. IMPORTANT: Always set the parking brake when leaving the tractor unattended. 10 SystemsIndicatorMonitor PTO(BladeEngage)Lever Your tractor is equipped with a ammeter as part of its systems indicator monitor. Locate the monitor on the left side of your dash panel and compare it to Figure 6. PTO DP SV / BLADE PTO ENGAGE Oil % The PTO (Blade Engage) lever is located on the left side of the dashboard next to the steering wheel. Move the PTO (Blade Engage) lever forward to engage the power to the cutting deck or other (separately available) attachments; move the PTO (Blade Engage) lever rearward to disengage the power to the attachments. Brake AmmeterPTO NOTE: The PTO (Blade Engage) lever must be in the disengaged (OFF) position when starting the engine, when traveling in reverse and if the operator leaves the seat. DeckLift Lever Figure 6 BRAKE -- Depress the brake pedal. Found on your tractor's right fender, the deck lift lever is used to change the height of the cutting deck. To use, move the lever to the left, then place in the notch best suited for your application. PTO -- Move PTO (Blade Engage) lever into the disengaged (OFF) position. Parking BrakeButton If the Brake light or PTO light illuminates when attempting to start the unit, proceed as follows: To set the parking brake, fully depress the brake pedal and push the parking brake button in. Hold the button in while taking your foot off the brake pedal. Both the parking button and the brake pedal will then stay depressed. To release the parking brake, depress the brake pedal slightly. The parking brake button will then return to its original position. NOTE: It is normal for the Oil light and the Battery light to ifluminate while the engine is cranking, but if either illuminate's while the engine is running, proceed as follows: OIL-- Stop the tractor immediately and check the crankcase oil level as instructed in the Briggs & Stratton Operator/Owner Manual included with your tractor. BATTERY-- The battery is in need of a charge, or the engine's charging system is not generating sufficient amperage. Refer to the MAINTENANCE section of this manual NOTE: The parking brake must be set if the operator leaves the seat with the engine running or the engine will automatically shut off. for the proper battery charging procedure or have the charging system checked by a Briggs & Stratton engine's dealer. IMPORTANT: Always set the parking brake when leaving the tractor unattended. The ammeter measures the electrical output of the engine's charging system. Under normal operating conditions, with the engine at full throttle, the ammeter's needle should measure a positive charge. 11 NOTE: Cruise control can NOT be engaged at the tractor's fastest ground speed. If the operator should attempt to do so, the tractor will automatically decelerate to the fastest optimal mowing ground speed. WARNING AVOIDSERIOUS INJURYORDEATH • • • • • • • • • • • • Shift Lever GO UP AND DOWN SLOPES, NOT ACROSS. AVOID SUDDEN TURNS. DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIR IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK DOWNHILL SLOWLY. DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND. NEVER CARRY CHILDREN, EVEN WITH BLADES OFR LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING. KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND SWITCHES) IN PLACE AND WORKING. REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S). KNOW LOCATION AND FUNCTION OF ALL CONTROLS. BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADE(S). BEFORE LEAVING OPERATOR'S POSITION, DISENGAGE BLADE(S), PLACE THE SHIFT LEVER IN NEUTRAL, ENGAGE BRAKE LOCK, SHUT ENGINE OFF AND REMOVE KEY. The shift lever is located on the left side of the fender and has three positions, FORWARD, NEUTRAL and REVERSE. The brake pedal must be depressed and the tractor must not be in motion when the moving shift lever. See Figure 7. "F ;r, READOPERATOR'S MANUAL CruiseControlButton N The cruise control button is \, to the left of the ignition switch. located on the tractor dash panel Push the cruise control button while traveling forward at a desired speed. While holding the button in, release pressure from the drive pedal. This will engage the cruise control and allow the ;I_ ShiftKnob II_l Figure 7 tractor to remain at that speed without applying pressure to the drive pedal. Depress the brake pedal or the drive pedal to deactivate cruise control. Refer to SettingtheCruiseControlon page 15 this manual for detailed instructions regarding the cruise control feature. IMPORTANT: Never force the shift lever. Doing so may result in serious damage to the tractor's transmission. 12 SECTION5: OPERATING YOURLAWNTRACTOR 3. SafetyInterlockSwitches This tractor is equipped with a safety interlock system for the protection of the operator. If the interlock system should ever malfunction, do not operate the tractor. Contact an authorized MTD service dealer. • 4. The safety interlock system prevents the engine from cranking or starting unless the parking brake is engaged, and the PTO (Blade Engage) lever is in the disengaged (OFF) position. The engine will automatically shut off if the operator leaves the seat before engaging the parking brake. The engine will automatically shut off if the operator leaves the tractor's seat with the PTO (Blade Engage) lever in the engaged (ON) position, regardless of whether the parking brake is engaged. The engine will automatically shut off if the operator engages the PTO with the parking brake ON. With the ignition key in the NORMAL MOWING position, the engine will automatically shut off if the PTO (Blade Engage) lever is moved into the engaged (ON) position with the shift lever in Reverse. • • • • 5. 6. Depress the REVERSE PUSH BUTTON (Orange, Triangular Button) at the top, right corner of the key switch module. The red indicator light at the top, left corner of the key switch module will be ON while activated. See Figure 8. Once activated (indicator light ON), the tractor can be driven in reverse with the cutting blades (PTO) engaged. Always look down and behind before and while backing to make sure no children are around. After resuming forward motion, return the key to the NORMAL MOWING position. IMPORTANT: The REVERSE CAUTION MODE will remain activated until: a. b. The key is placed in either the NORMAL MOWING position or STOP position. The operator engages the parking brake by fully depressing the brake pedal and holding it down while gently pushing the parking brake button inward. -_ Indicator BUTTON ===_ REVERSE PUSH Light interlock is operate malfunctioning. WARNING: system Do not the tractor ifThis the system was designed for your safety and protection. Reverse - CautionMode Position Stop Position Start Position ReverseCautionMode WARNING: Use extreme caution while operating the tractor in the REVERSE CAUTION MODE. Always look down and behind before and while backing. Do not operate the tractor when children or others are around. Stop the tractor immediately if someone enters the area. Figure 8 Engagingthe ParkingBrake To engage the parking brake: The REVERSE CAUTION MODE position of the key switch module allows the tractor to be operated in reverse with the blades (PTO) engaged. IMPORTANT: • Mowing in reverse is not recommended. Hold the parking brake button in while removing your foot from the brake pedal. • Once engaged, the parking brake button and the brake pedal will lock in the "down" position. To disengage the parking brake: IMPORTANT:The operator MUST be seated in the tractor seat. 2. Fully depress the brake pedal and hold it down with your foot while gently pushing the parking brake button inward. • To use the REVERSE CAUTION MODE: , Reverse PushButton Start the engine as previously instructed in this Operator's Manual. Turn the key from the NORMAL MOWING (Green) position to the REVERSE CAUTION MODE (Yellow) position of the key switch module. See Figure 8. • Slightly depress the brake pedal. NOTE: The parking brake must be engaged ff the operator leaves the seat with the engine running or the engine will automatically shut off. 13 • SettingtheCuttingHeight Select the height position of the cutting deck by placing the deck lift lever in any of the six different cutting height notches on the right side of the fender. Then adjust the deck wheels so that they are between 1A-inch and _/2inch above the ground when the tractor is on a smooth, flat surface such as a driveway. • • If the blades are engaged, place the PTO (Blade Engage) lever in the disengaged (OFF) position. Turn the ignition key counterclockwise to the STOP position. Remove the key from the ignition switch to prevent unintended starting. DrivingTheTractor from the discharge of the WARNING: Keep opening hands and feet cutting away deck. WARNING: NOTE: The deck wheels are an anti-scalp feature of the deck and are not designed to support the weight of the cutting deck. WARNING: Startingthe Engine • • interlock is operate malfunctioning. WARNING: system Do not the tractor ifThis the system was designed for your safety and protection. Refer to the TRACTOR SET-UPon page 8 of this manual for Gasoline and Oil fill-up instructions. • • Insert the tractor key into the ignition switch. Place the PTO (Blade Engage) lever in the disengaged (OFF) position. Engage the tractor's parking brake. Activate the choke control. • Turn the ignition key clockwise to the START position. After the engine starts, release the key. It will return to the ON position. _, Do NOT leave the choke control on while operating the tractor. Doing so will result in a "rich" fuel mixture and cause the engine to run poorly. • • Stoppingthe Engine • _, Do not leave the seat of the Depress the brake pedal to release the parking brake and let the pedal up. Move the throttle lever into the FAST (rabbit) position. To move forward, place the shift lever in the FORWARD position, then slowly depress the drive pedal until the desired speed is achieved. To move in reverse, place the shift lever in the REVERSE position, check that the area behind is clear then slowly depress the drive pedal. Refer to the SLOPEGAUGEon page 7 to help determine slopes where you may operate the tractor safely. After the engine starts, deactivate the choke control and place the throttle control in the FAST position. NOTE: ex- DrivingOnSlopes IMPORTANT: Do NOT hold the key in the START position for longer than ten seconds at a time. Doing so may cause damage to your engine's electric starter. • starts, IMPORTANT: Do NOT use the shift lever to change the direction of travel when the tractor is in motion. Always use the brake pedal to bring the tractor to a complete stop before shifting. NOTE: • • sudden tractor without first placing the PTO (Blade Engage) lever in the disengaged (OFF) position, depressing the brake pedal and engaging the parking brake. If leaving the tractor unattended, also turn the ignition key off and remove the key. Refer to LevelingtheBeckon page 16 of this manual for more detailed instructions regarding various deck adjustments. • • Avoid cessive speed and sudden stops. stop the engine, disconnect sparkobject, plug WARNING: If you strike a the foreign wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before restarting and operating. • 14 slope in excess degrees (a rise ARNING: Do of not 15 mow on inclines with of a approximately 2-1/2 feet every 10 feet). The tractor could overturn and cause serious injury. Mow up and down slopes, NEVER across. Exercise extreme caution when changing direction on slopes. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Avoid turns when driving on a slope. If a turn must be made, turn down the slope. Turning up a slope greatly increases the chance of a roll over. Avoid stopping when driving up a slope. If it is necessary to stop while driving up a slope, start up smoothly and carefully to reduce the possibility of flipping the tractor over backward. Usingthe DeckLift Lever To raise the cutting deck, move the deck lift lever to the left, then place it in the notch best suited for your application. Refer to SettingTheCuttingHeightearlier in this section. SettingTheCruiseControl • • • • Mowing Place the shift lever in the FORWARD position, then slowly depress the drive pedal until the desired speed is achieved. Lightly depress the cruise control button. While continuing to hold the cruise button in, lift your foot from the drive pedal (you should feel the cruise latch engage). Once engaged, the cruise control button and the drive pedal will lock in the "down" position, and the tractor will maintain the same forward speed. WARNING: To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area. The following information will be helpful when using the cutting deck with your tractor. WARNING: Plan your mowing pattern to avoid discharge of materials toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator. NOTE: Cruise control can not be engaged at the tractor's fastest ground speed. If the operator should attempt to do so, the tractor will automatically decelerate to the fastest optimal mowing ground speed. Disengage the cruise control using one of the following methods: • • • Depress the brake pedal to disengage the cruise control and stop the tractor. Lightly depress the drive pedal. • To change to the reverse direction when operating with cruise control, depress the brake pedal to disengage the cruise control and bring the tractor to a complete stop. Then place the shift lever in the REVERSE position and depress the drive pedal. • Engagingthe Blades • Engaging the PTO (Blade Engage) transfers power to the cutting deck or other (separately available) attachments. To engage the blades, proceed as follows: • • • Move the throttle control lever to the FAST (rabbit) position. Grasp the PTO (Blade Engage) lever and pivot it all the way forward into the engaged (ON) position. Keep the throttle lever in the FAST (rabbit) position for the most efficient use of the cutting deck or other (separately available) attachments. Do not mow at high ground speed, especially if a mulch kit or grass collector is installed. For best results it is recommended that the first two laps be cut with the discharge thrown towards the center. After the first two laps, reverse the direction to throw the discharge to the outside for the balance of cutting. This will give a better appearance to the lawn. Do not cut the grass too short. Short grass invites weed growth and yellows quickly in dry weather. Mowing should always be done with the engine at full throttle. • Under heavier conditions it may be necessary to go back over the cut area a second time to get a clean cut. • Do NOT attempt to mow heavy brush and weeds and extremely tall grass. Your tractor is designed to mow lawns, NOT clear brush. Keep the blades sharp and replace the blades when worn. Refer to CuttingBladeson page 20 of this manual for proper blade sharpening instructions. • Headlights On some models, the lamps are ON whenever the tractor's engine is running. On other models, the lamps are ON whenever the ignition key is moved out of the STOP position. IMPORTANT:The engine will automatically shut off if the PTO is engaged with the shift lever in position for reverse travel with the ignition key in the NORMAL MOWING position. Refer to SafetyInterlockSwitcheson page 13. On all models, the lamps turn OFF when the ignition key is moved to the STOP position. 15 SECTION6: MAKINGADJUSTMENTS Sideto Side adjustments engineto ismake running, WARNING: while Nevertheattempt any except where specified in the operator's manual. _, If the cutting deck appears to be mowing unevenly, a side to side adjustment can be performed. Adjust if necessary as follows: • LevelingtheDeck NOTE: Check the tractor's tire pressure before performing any deck leveling adjustments. Refer to Tires on page 19 for information regarding tire pressure. • Front To Rear The front of the cutting deck is supported by a stabilizer bar that can adjusted to level the deck from front to rear. The front of the deck should be between 1/4-inch and • 3/8-inch lower than the rear of the deck. Adjust if necessary as follows: • • • • • With the tractor parked on a firm, level surface, place the deck lift lever in the top notch (highest position) and rotate both blades so that they are perpendicular with the tractor. Measure the distance from the outside of the left blade tip to the ground and the distance from the outside of the right blade tip to the ground. Both measurements taken should be equal. If they're not, proceed to the next step. Loosen, but do NOT remove, the hex cap screw on the left deck hanger bracket. See Figure 10. With the tractor parked on a firm, level surface, place the deck lift lever in the top notch (highest position) and rotate the blade nearest the discharge chute so that it is parallel with the tractor. Measure the distance from the front of the blade tip to the ground and the rear of the blade tip to the ground. The first measurement taken should be between 1/4" and 3/8" less than the second measurement. Determine the approximate distance necessary for proper adjustment and proceed, if necessary, to the next step. Loosen the two jam nuts, if present, on the rear side of the deck stabilizer bracket. Locate the two lock nuts on the front side of the stabilizer bracket. See Figure 9. Tighten the lock nuts to raise the front of the deck; loosen the lock nuts to lower the front of the deck. Adjustment Gear Hex Bolt Figure 10 • Balance the deck by using a wrench to turn the adjustment gear (found immediately behind the hex cap screw just loosened) clockwise/up or counterclockwise/down. • The deck is properly balanced when both blade tip measurements taken earlier are equal. Retighten the hex cap screw on the left deck hanger bracket when proper adjustment is achieved. • / Parking BrakeAdjustment /' // WARNING: Loosen to lower deck Never attempt to adjust the brakes while the engine is running. Always disengage PTO, move shift lever into neutral position, stop engine and remove key to prevent unintended starting. Tighten to raise deck Figure 9 Retighten the two jam nuts loosened earlier when proper adjustment is achieved. 16 If the tractor does not come to a complete stop when the brake pedal is completely depressed, or if the tractor's rear wheels can roll with the parking brake applied, the brake is in need of adjustment. The brake disc can be found on the right side of the transmission in the rear of the tractor. Adjust if necessary as follows: • SteeringAdjustment If the tractor turns tighter in one direction than the other, or if the ball joints are being replaced due to damage or wear, the steering drag links may need to be adjusted. Adjust the drag links so that equal lengths are threaded into the ball joint on the left side and the ball joint on the right side: Looking at the transmission from the right side of the tractor, locate the compression spring and brake disc. See Figure 11. HexNut • Loosen the jam nut found on the drag link at the rear of the ball joint. See Figure 13. ___ Pivot Bar Hex Nut Set Gap at.011" Compression Spring Dra_jLink Transmission NOTE: Jam Nut View shown from beneath tractor, Ball Joint Figure 11 • • • Figure 13 Loosen, but do NOT remove, the hex nut found on the right side of the brake assembly. See Figure 11. Using a feeler gauge, set the gap between the brake disc and the brake puck at.011 ". Re-tighten the hex nut loosened earlier. • • • SeatAdjustment Remove the hex nut on the top of ball joint. See Figu re 13. Thread the ball joint toward the jam nut to shorten the drag link. Thread the ball joint away from the jam nut to lengthen the drag link. Replace hex nut and retighten the jam nut after proper adjustment is achieved. To adjust the position of the seat, loosen the two hex screws on the bottom of the seat. Slide the seat forward NOTE: or backward as desired. Retighten the two screws. See Figure 12. Hex Screws Front tire toe-in can be measured as follows: Threading the ball joints too far onto the drag links will cause the front tires to "toe-in" too far. Proper toe-in is between 1/16" and 5/16". • • • • Place the steering wheel in position for straight ahead travel. In front of the axle, measure the distance horizontally from the inside of the left rim to the inside of the right rim. Note the distance. Behind the axle, measure the distance horizontally from the inside of the left rim to the inside of the right rim. Note the distance. The measurement taken in front of the axle should be between 1/16" and 5/16" less than the measurement taken behind the axle. Adjust if necessary. Figure 12 17 SECTION7: MAINTAININGYOURLAWNTRACTOR • WARNING: Before performing any maintenance or repairs, disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting. IMPORTANT:Refer to the Briggs & Stratton Operator/ Owner Manual packed with your unit for information regarding the quantity and proper weight of motor oil. Air Cleaner Service the pre-cleaner, if so equipped, and cartridge/ air cleaner element as instructed in the Briggs & Stratton Operator/Owner Manual packed with your unit. Engine Refer to the Briggs & Stratton Operator/Owner Manual for engine maintenance instructions. Spark Plug(s) Check engine oil level before each use as instructed in the Briggs & Stratton Operator/Owner Manual packed with your unit. Follow the instructions carefully. The spark plug(s) should be cleaned and the gap reset once a season. Spark plug replacement is recommended at the start of each mowing season. Refer to the Briggs & Stratton Operator/Owner Manual for correct plug type and gap specifications. ChangingEngineOil NOTE: Depending on the engine model found on your tractor, it may be necessary to remove the tractor's side panel in order to replace the oil filter (if so equipped). • Lubrication Unscrew oil fill cap and remove dipstick from the oil fill tube. See Figure 14. WARNING: inspecting, shift lever brake, stop unintended Oil Fill Cap Oil Drain Hose Refill the engine with new motor oil. ProtectiveCap Before lubricating, repairing, or always disengage PTO, move into neutral position, set parking engine and remove key to prevent starting. Engine Lubricate the engine with motor oil as instructed in the Briggs & Stratton Owner Manual packed with your unit. Pivot Points & Linkage Lubricate all the pivot points on the drive system, parking brake and lift linkage at least once a season with light oil. Oil Fill Tube Rear Wheels The rear wheels should be removed from the axles once a season. Lubricate the axles and the rims well Oil DrainValve with an all-purpose grease before re-installing them. DrainPert FrontAxles Each end of the tractor's front pivot bar may be equipped with a grease fitting. Lubricate with a grease gun after every 25 hours of tractor operation. Figure 14 • Pop open the protective cap on the end of the oil drain valve to expose the drain port. See Figure 14. • Push the oil drain hose (packed with this manual) onto the oil drain port. Route the opposite end of the hose into an appropriate oil collection container with a capacity of no less than 64 oz. • Push the oil drain valve in slightly, then rotate counterclockwise and pull outward to begin draining oil. See Figure 14. • Service the oil filter (if so equipped) as instructed in the separate Briggs & Stratton Operator/Owner Manual packed with your unit. Perform the above steps in the opposite order after oil has finished draining. Cleaningthe EngineAndDeck Any fuel or oil spilled on the machine should be wiped off promptly. Do NOT allow debris to accumulate around the cooling fins of the engine or on any other part of the machine. IMPORTANT:The use of a pressure washer to clean your tractor is NOT recommended. It may cause damage to electrical components, spindles, pulleys, bearings or the engine. 18 SECTION8: SERVICE CuttingDeckRemoval • To remove the cutting deck, proceed as follows: • Place the PTO (Blade Engage) lever in the disengaged (OFF) position and engage the parking brake. Tires • • Lower the deck by moving the deck lift lever into the bottom notch on the right fender. Remove the PTO belt from around the tractor's inflation pressureNever shownexceed on the the sidewall of the WARNING: maximum tire. _, engine pulley and idler pulley(s). Refer to Changing The Deck Belt & PTO Belt and Figure 18. The recommended operating tire pressure is: • • NOTE: It may be necessary to remove the belt keepers from around the engine pulley, in order to removes the PTO belt. • Gently slide the cutting deck (from the right side) out from underneath the tractor. Approximately Approximately 10 psi for the rear tires 14 psi for the front tires IMPORTANT: Refer to the tire sidewall for exact tire manufacturer's recommended or maximum psi. Do not overinflate. Uneven tire pressure could cause the cutting deck to mow unevenly. Looking at the cutting deck from the left side of the tractor, locate the deck support pin on the rear left side of the deck. See Figure 15. Battery The battery is sealed and is maintenance-free. levels cannot be checked. • • • Pull the deck support pin outward to release the deck from the deck lift arm. • Rotate the pin slightly toward the rear of the tractor and release the pin into the hole provided. Repeat the above steps on the tractor's right side. Move the deck lift lever into the top notch on the right fender to raise the deck lift arms up and out of the way. • • Always keep the rubber boot positioned over the positive terminal to prevent shorting. Charging If the tractor has not been put into use for an extended period of time, charge the battery with an automotivetype 12-volt charger for a minimum of one hour at six amps. WARNING: Batteries give off an explosive gas while charging. Charge battery in a well ventilated area and keep away from an open flame or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances. NOTE: This model is equipped with a short cable which controls the deck spindle brake. It is necessary to unhook this cable in order to fully remove the cutting deck from the tractor. Be certain to reattach the cable when re-mounting the cutting deck. • Always keep the battery cables and terminals clean and free of corrosive build-up. After cleaning the battery and terminals, apply a light coat of petroleum jelly or grease to both terminals. IMPORTANT:If removing the battery for any reason, disconnect the NEGATIVE (Black) wire from it's terminal first, followed by the POSITIVE (Red) wire. When re-installing the battery, always connect the POSITIVE (Red) wire its terminal first, followed by the NEGATIVE (Black) wire. Be certain that the wires are connected to the correct terminals; reversing them could change the polarity and result in damage to your engine's alternating system. Figure 15 • Acid Gently slide the cutting deck toward the front of the tractor allowing the hooks on the deck to release themselves from the deck stabilizer rod. 19 Jump Starting the battery, follow instructions to WARNING: When these removing or installing prevent the screwdriver from shorting against the frame. _ • Place a block of wood between the center deck • housing baffle and the cutting blade to act as a stabilizer. See Figure 16. Use a 15/16" wrench to remove the hex flange nut that secures the blade to the spindle assembly. See Figure 16. IMPORTANT: Never jump your tractor's dead battery with the battery of a running vehicle. • • Hex Flange Nut Connect end of one jumper cable to the positive terminal of the good battery, then the other end to the positive terminal of the dead battery. Connect the other jumper cable to the negative terminal of the good battery, then to the frame of the unit with the dead battery. could cause sparking, anduse thethis gasprocedure in either WARNING: Failure to battery could explode. _, Cleaning Clean the battery by removing it from the tractor and washing with a baking soda and water solution. If necessary, scrape the battery terminals with a wire brush to remove deposits. Coat terminals and exposed wiring with grease or petroleum jelly to prevent corrosion. Battery Failures Some common causes for battery failure are: • incorrect initial activation • undercharging • overcharging • corroded connections • freezing These failures are NOT covered by your tractor's warranty. Figure 16 To properly sharpen the cutting blades, equal amounts of metal from both ends blades along the cutting edges, parallel trailing edge, at a 25 ° to 30 ° angle. See IMPORTANT: If the cutting edge of the blade has already been sharpened to within 5/8" of the wind wing radius, or if any metal separation is present, replace the blades with new ones. See Figure 17. Blade Separation / CuttingBlades Worn Blade Edge WARNING: Be sure to shut the engine off, remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removing the cutting blade(s) for sharpening or replacement. Protect your hands by using heavy gloves or a rag to grasp the cutting blade. Wind Wing Sharpen WARNING: Periodically inspect the blade spindles for cracks or damage, especially if you strike a foreign object. Replace immediately if damaged. The blades may be removed as follows. • Remove the deck from beneath the tractor, (refer to CuttingDeckRemoval on page 19) then gently flip the deck over to expose its underside. remove of the to the Figure 17. Edge Evenly Figure 17 It is important that each cutting blade edge be ground equally to maintain proper blade balance. A poorly balanced blade will cause excessive vibration and may cause damage to the tractor and result in personal injury. The blade can be tested by balancing it on a round shaft screwdriver. Grind metal from the heavy side until it balances evenly. 20 When replacing the blade, be sure to install the blade with the side of the blade marked "Bottom" (or with a part number stamped in it) facing the ground when the mower is in the operating position. pinching injury. Do not place your fingersof ona WARNING: Avoid the possibility the idler spring or between the belt and a pulley while removing the belt. IMPORTANT: Use a torque wrench to tighten the blade spindle hex flange nut to between 70 foot-pounds and 90 foot-po unds. All belts on your tractor are subject to wear and should be replaced if any signs of wear are present. IMPORTANT:The V-belts found on your tractor are specially designed to engage and disengage safely. A substitute (non-OEM) V-belt can be dangerous by not disengaging completely. For a proper working machine, use factory approved belts. Fuses Two fuses are installed in your tractor's wiring harness to protect the tractor's electrical system from damage caused by excessive amperage. To change or replace the deck belt and PTO belt on your tractor, proceed as follows: If the electrical system does not function, or your tractor's engine will not crank, first check to be certain that the fuse has not blown. • One can be found under the hood mounted behind the • top of the dash panel on the support bar. The other can be found under the seat mounted to the inside of the • tractor frame next to the battery tray. _, Lower the deck by moving the deck lift lever into the bottom notch on the right fender. Remove the belt guards by removing the selftapping screws that fasten them to the deck. G rasp the rearmost portion of the PTO idler bracket and pivot it toward the discharge chute to relieve tension on the PTO belt. • same amperage Always capacityuse for replacement. ARNING: a fuse with the Remove the PTO belt from around the engine pulley and the PTO idler pulley(s). Grasp the deck idler pulley and pivot it toward the left side of the deck to relieve tension on the deck belt. • ChangingtheDeckBelt& PTOBelt • WARNING: Be sure to shut the engine off, remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removing the belt(s). Remove the deck belt from around all pulleys, including the deck idler pulley(s). Route the new belt(s) (deck belt first) as shown in Figu re 18. Remount the belt guards removed earlier. • • Engine Pulley PTO Idler Bracket (mounted on tractor) / Oeck be,t IBottom) [] PTO belt (Top) )eck Idler Right Hand Pulley belt guard) Left Hand _ Double Pulley Center Pulley NOTE: Front Deck wheels are NOT standard equipment. Figure 21 18 the tractor's drive belts. See an authorized MTD Service Dealer to have your drive belts replaced or phone Customer Support as instructed on page 2 for information on ordering an MTD Service Manual. ChangingtheTransmission DriveBelts NOTE: Several components must be removed and special tools (i.e. air/impact wrench) in order to change SECTION9: OFF-SEASON STORAGE Clean and lubricate the tractor as instructed in Section7: Follow the instructions in the Service, Storage & Specifications section of the Briggs & Stratton Operator/Owner Manual for proper engine care prior to storing your tractor. MAINTAINING YOURLAWNTRACTOR on page 18 of this manual before storing for an extended period. WARNING: Drain fuel only into an approved container outdoors, away from an open flame. Allow engine to cool. Extinguish cigarettes, cigars, pipes, and other sources of ignition prior to draining fuel. WARNING: Never store the machine or fuel container indoors where there is an open flame, spark or pilot light such as on water heater, furnace, clothes dryer or other gas appliance. SECTION10: ATTACHMENTS & ACCESSORIES The following attachments and accessories are compatible for the Model 601 Lawn Tractor. See the retailer from which you purchased your tractor, an authorized MTD Service Dealer or phone (800) 800-7310 for information regarding price and availability. NOTE: Model 601 Lawn Tractors are NOT designed for use with any type of ground-engaging attachments (e.g. tiller or plow). Use of this type of equipment WILL void the tractor's warranty. MODEL 0EM-190-118 0EM-190-182 0EM-190-604 0EM-190-607 0EM-190-672 0EM-190-823 0EM-190-833 46-inch Deck FastAttach TM FastAttach TM FastAttach TM FastAttach TM FastAttach TM FastAttach TM DESCRIPTION Mulch Kit Twin Bagger Grass Collector (for 46-inch Decks) Yard-Mate TM Storage Container/Toolbox (mounts on rear of tractor)* Deluxe Tractor Sunshade* Grille Guard Bumper Kit (mounts on front of tractor) 42-inch Two-stage Snow Thrower 46-inch Front Dozer Blade * Not compatible with tractors equipped with a Grass Collector 22 SECTION11: TROUBLESHOOTING Trouble Possible Engine fails to start PTO engaged. Engine runs erratic Corrective Cause(s) Parking brake not engaged. Spark plug wire(s) disconnected. Throttle control lever not in correct starting position. Choke not activated Fuel tank empty, or stale fuel. Blocked fuel line. Faulty spark plug. Engine flooded. Unit running with CHOKE applied. Spark plug wire(s) loose. Blocked fuel line or stale fuel. Vent in gas cap plugged. Water or dirt in fuel system. Dirty air cleaner. Engine overheats Engine oil level low. Air flow restricted. Engine hesitates at high RPM Spark plug(s) gap too close. Idles poorly Spark plug(s) fouled, faulty or gap too wide. Dirty air cleaner. Excessive vibration Mower will not mulch grass Uneven cut Cutting blade loose or unbalanced. Damaged or bent cutting blade. Engine speed too low. Wet grass. Excessively high grass. Dull blade. Deck not balanced properly. Dull blade. Uneven tire pressure. 23 Action Place PTO lever in disengaged (OFF) position. Engage parking brake. Connect wire(s) to spark plug(s). Place throttle lever to FAST position. Pull out the CHOKE control. Fill tank with clean, fresh (less than 30 days old) gas. Clean fuel line or replace fuel filter, if so equipped. Clean, adjust gap or replace plug. Crank engine with throttle in FAST position. Push in CHOKE control. Connect and tighten spark plug wire(s). Clean fuel line; fill tank with clean, fresh (less than 30 days old) gasoline. Replace fuel filter, if so equipped. Clear vent or replace cap if damaged. Drain fuel tank. Refill with clean, fresh (less than 30 days old) gasoline. Replace air cleaner cartridge/element or clean precleaner, if so equipped. Fill crankcase with proper capacity and weight of oil. Clean grass clippings and debris from around the engine's cooling fins and blower housing. Remove spark plug(s) and reset the gap. Replace spark plug(s). Set plug(s) gap. Replace air cleaner cartridge/element or clean precleaner, if so equipped. Tighten blade and spindle. Balance blade. Replace blade. Place throttle control in FAST (rabbit) position. Do not mow when grass is wet; wait until later to cut. Mow once at a high cutting height, then mow again at desired height or make a narrower cutting swath. Sharpen or replace blade. Perform side-to-side deck adjustment. Sharpen or replace blade. Check tire pressure in all four tires. NOTES 24 SECTION12: ILLUSTRATED PARTSLIST (for throttle) (for choke)(_ REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 710-0227 710-0599 710-0726 710-1237 710-1314A 710-1315 712-3005 721-0460 726-0205 725-0157 736-0300 751 B221535 @ REF. NO. 13 14 15 16 17 18 19 20 21 22 23 DESCRIPTION Screw, #8-18 x.50 Screw, 1/4-20 x.50 Screw, 5/16-18 x.750 Screw, #10-32 x.625 Socket Cap Screw, 5/16-18 x.625 Self-tapping Screw, 3/8-16 x 1.25 Flange Lock Nut, 3/8-16 Exhaust Gasket Hose Clamp Cable Tie Lock Washer,.406 x.875 x.059 Casing Clamp PART NO. 751-0535 751-0564A 751-0616A 751-0650B 751-0651B 751-3140 751-3141 751-3142 783-0615D 712-0271 783-0625C DESCRIPTION Fuel Line Hose Muffler Deflector Muffler, Twin Inlet RH Exhaust Pipe LH Exhaust Pipe Oil Drain Valve Oil Drain Hose Oil Drain Cap Muffler Bracket Sems Nut, 1/4-20 Heat Shield NOTE: Tractor features vary by model. NOT all parts fisted and pictured above are standard equipment. 25 Model601 / / 26 Model601 REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 PART NO. 710-04095 710-0514 710-0643 711-1408 711-1409A 712-0214 712-04065 712-0459 712-3004A 712-0240 717-1550E 717-1554 723-0448A 736-3004 736-3084 710-0726 738-04154 738-1001A 741-0475 738-0143 783-0726D 783-0727C 783-0728 631-04028 731-04040 738-1011A 734-2290A 736-0316 714-04039 683-0128B 726-0341 638-04003 638-04004 711-0332 714-04023 783-0720A 741-0660A 731-1291A 634-04086 734-1731 634-04081 DESCRIPTION Hex Screw, 3/8-16, 1.00, Gr5 Hex Screw, 3/8-16, 1.00, Gr5 Hex Screw, 5/16-18, 1.00, Gr5 Link, Drag, RH Link, Drag, LH Nut, Hex Lock, 3/8-24 Nut, Flange Lock, 3/8-16, Grf, Nylon Nut, Flange Lock, 7/16-20 Nut, Flange Lock, 5/16-18, Gr5 Nut, Jam, 7/16-20, Gr2 Gear, Steering, 11/90 Ratio Gear, Pinion, Steering Ball Joint, 7/16-20, Lock Washer, Flat,.406 x.875 x.105 Washer, Flat,.51 x 1.12x.06 Screw, 5/16-12, 0.750 Spacer, Shoulder,.38 x 1.00 x.31 Shaft, Steering,.625 OD x 24.25 Lg Plastic Bushing.380 ID Screw, Shoulder,.498 x.340, 3/8-16 Pivot Bracket, Support RH Pivot Bracket, Support LH Pivot Bracket, Bar Steering Wheel Steering Wheel Cap Shoulder Screw,.5 x 2.2, 3/8-16 Deluxe Hub Cap Flat Washer,.78 x 1.589 x.06 Cotter Pin, 5/32 x 1.25 Pivot Bar Push Cap LH Axle Assembly,.750 RH Axle Assembly,.750 Pin, Clevis,.50 x.78 Cotter Pin, Internal,.080 x 1.5625 Adjustment Bracket, Front Flange Bearing,.760 x.941 x 1.0 Pivot Bar Endcap Wheel Assembly Complete, 15 x 6 Tire Only, 15 x 6 x 6 Rim Only w/Valve Stem 27 Model601 \\\\\\\\ f F ....... j Model601 Ref. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. Part No. 710-0726 710-0599 710-0751 746-1086 746-1085A 731-04949 738-04091 783-04551 783-04552 783-04578 783-04577 783-04621 712-04064 751-0658E 751-0603 710-1017 710-0895 710-3217 712-0142 731-1857 731-05001 Ref. No. Description Screw, 5/16-12 x.750 21. 22. 23. 24. 25. 26. 27. Self-tapping Screw, 1/4-20 x.5 Hex Cap Screw, 1/4-20 x.62 Throttle Control/Cable Choke Knob/Cable Headlight Lens Shoulder Screw,.43 x.29 28. 29. 30. 31. 32. 33. 34. 35. 36. Hood, 1 Style Grill, 1 Style Pivot Bracket - RH Pivot Bracket - LH Grill Pivot Bracket Flange Lock Nut, 1/4-20 Fuel Tank, Three Gallon Fuel Cap Screw, 1/4-14 x.625 Self-tapping Screw, 1/4-15 x.75 Truss Phillips Screw, #8-32 x.375 Hex Nut, #8-32 Throttle Control Knob Dash Panel 37. Part No. 731-04215 731-04217 736-0142 747-1196 629-04083t 731-05165 783-04285B 710-0642 783-04323B 725-0963 736-0270 710-1611B 725-1649 710-1652 725-04156 725-1745 725-1744 725-04227 629-04144t 629-04103t t Not Shown 29 Description Cruise Control Button Parking Brake Button Flat Washer, 9/32 x 1/2 x 1/16 Brake/Cruise Pivot Rod Headlight Wire Harness Hood Plenum RH Dash Support Plate Self-tapping Screw, 1/4-20 x.75 LH Dash Support Plate Lamp Bell Washer,.265 x.75 x.062 Screw, 5/16-18 x.75 Headlight Socket Hex Index Screw, 1/4-20 x.625 Systems Ind. Monitor w/Ammeter Ignition Key w/plastic cover Ignition Key w/o plastic cover Ignition Switch Jumper Harness Wire Harness Model601 @ i!i!i_ Left Hand Transmission Bolt Mounting Model601 REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 PART NO. 17840 725-04039 17962 647-04020 710-0607 710-0726 710-0809 710-1007 710-1266 710-3144 711-0736 712-0241 712-04063 712-0431 712-0700 714-0104 714-0111 714-0209 714-0470 718-0758A 720-04028 723-3018 731-04602 731-04604 732-0384 732-0525 732-0716 732-0963 736-0169 710-0224 738-0372B 747-04146 747-04164 747-1127 748-0334 750-0566A 754-0467 754-0468 756-04002 756-0981B 783-04283 783-04360 783-04442 647-0031 B 647-0032A 683-0266 710-0650 710-1260A 710-1611B 711-04159B REF. NO. 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 DESCRIPTION Mounting Bracket, Transaxle Switch, Interlock Plate, Switch Lever Assembly, Shift Screw, 5/16-18, 0.500 Screw, 5/16-12, 0.750 Screw, 1/4-20, 1.250 Screw, Sems, 3/8-16, 1.500 Screw, 5/16-18, 3.50, Gr5 Screw, 3/8-16, 2.00, Gr5 Adjustment Ferrule 1/4-20 x 1. Nut, Hex, 3/8-24, Gr5 Nut, Flange Lock, 5/16-18, GrF, Nylon Nut, Flange Lock, 3/8-16, GrF, Nylon Nut, Flange, 9/16-18, Gr2 Pin, Cotter,.072 Dia. x 1.13 Pin, Cotter, 3/32, 1.0 Cotter Pin, Internal,.125 Dia. Pin, Cotter, 1/8 x 1.25 Pulley Hub, 5/8 Spline Knob, Shift Ball Joint Sleeve,.758 x.821 x 3.3125 Sleeve,.758 x.821 x 2.4375 Spring, Extension,.62 Dia x 6.12 Spring Clip, Shifter Spring, Extension,.59 OD x 4.00 Spring, Extension,.50 Dia x 6.37 Washer, Lock, 3/8 Screw, #10-16,.50 Spacer, Shoulder, 1.00 x.38 x.38 Rod, Shift Rod, Brake Idler Rod, Adjustable, 3/8 Spacer, .68 Spacer,.260 x.372 x 1.030 Belt, V-Type Belt, V-Type Pulley, V-Type, 7.25 Dia. Idler Pulley, Flat 2.75 OD Bracket, Shift Bracket, Shift, F-N-R Idler Bracket, Center Double Control Assembly, Brake Control Assembly, Speed Pedal Assembly Screw, 5/16-18, 0.875 Screw,5/16-18, 0.750 Screw, 5/16-18, 0.750 Pin, 3/8-16 x 2.68 31 PART NO. 712-3004A 732-0335 732-0955 732-0963 735-0662 735-3049 736-0187 736-0262 736-0300 736-3008 738-0155 738-0380 741-0225 741-3065B 747-04093 747-04096 748-04039B 683-04186 783-0773A 783-04612 618-04034 683-04055A 683-04130 710-0227 710-0514 710-0604A 710-1315 712-0130 725-1644 726-0320 750-04294 756-0116A 656-04015 683-04129 710-0627 710-0642 718-04012 736-0362 741-0600 783-04707 736-0242 712-04065 710-0599 736-0430 731-2290A 736-0119 634-0104 734-1730 734-0603A DESCRIPTION Nut, Flange Lock, 5/16-18, Gr5 Spring, Compression,.405 x 1.17 Spring, Extension,.50 OD x 1.41 Spring, Extension,.50 OD x 6.37 Pad Pad, Brake Washer, Flat,.64 x 1.24 x.06, Ht Washer, Flat,.385 x.870 x.092 Washer, Flat,.406 x.875 x.059 Washer, Flat,.344 x.750 x. 120 Screw, Shoulder.437 Dia x.162 Screw, Shoulder,.50 x.27 Lg, 3/8-16 Bearing, Hex Flange Split Bearing, Hex Flange Rod, Brake Lock Rod, Cruise Control Latch, Cruise Control Bracket, Lockout Ped, Brake Bracket, Steering Support Transmission, Single Speed Bracket Assembly, Torque Bracket, Idler Screw, #8-18 x.50 Screw, 3/8-16, 1.00 Screw, 5/16-18,.625 Screw, 3/8-16, 1.250 Nut, Lock, 3/8-16, Nylon Switch Spring, Short Plate, Insulator Spacer, Shoulder Pulley, V-Type, 3.06 Pulley Assembly, Variable Speed Bracket, Pulley Screw, 5/16-24, .750 Screw, 1/4-20,.750 Cup, Bearing Washer, Flat Ball Bearing Switch Bracket, Parking Brake Washer, Bell,.340 x.872 x.060 Nut, Flange Lock, 3/8-16, GrF, Nylon Screw, 1/4-20 x.500 Flat Washer,.350 x 1.59 x.062 Hub Cap Lock Washer, 5/16 Whl Ass'y Comp., 20 x 8 x 8 Tire Only 20 x 8 x 8 Rim Only w/Valve Stem Model601 // // IMPORTANT: For a proper working machine, use Factory Approved Parts. V-belts are designed to engage and disengage safely. A substitute (non OEM) V-belt can be dangerous by not disengaging completely. d_ ................... 32 Model601 REE NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 PART NO. 17962 647-0064 683-0302 710-0224 710-0276 710-0347 710-04377 710-0726 710-0831 711-1044 712-0229 712-04063 712-04065 712-3004A 714-0470 726-0201 731-2111A 732-04245A 732-0944 732-1013 736-0108 736-0119 736-0140 736-0227 736-0242 736-0275 736-0300 736-0322 736-3010 738-0372B 741-0708 747-04355 REF. NO. 33 34 35 36 37 38 39 4O 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 DESCRIPTION Plate, Switch Lever Assembly, Engagement Plate Assembly, Engagement Screw, #10-16, 0.500 Screw, Carriage, 5/16-18, 1.00 Screw, 3/8-16, 1.75, Gr5 Screw, 7/16-20, 2.75, Gr5 Screw, 5/16-12, 0.750 Screw, 3/8-16, 5.50, Gr5 Pin, Belt Guard, 5/16 x 4.75 Nut, Push, 3/8 Nut, Flange Lock, 5/16-18, GrF, Nylon Nut, Flange Lock, 3/8-16, GrF, Nylon Nut, Flange Lock, 5/16-18, Gr5 Pin, Cotter, 1/8 x 1.25 Nut, Speed,.3125 ID Knob, PTO Belt Guard Spring, Extension,.75 OD x 6.75 Belt Guard Washer, Flat,.510 x.750 x.033 Washer, Lock, 5/16 Washer, Flat,.385 x.62 x.063 Washer, Flat,.390 x 1.500 x.134 Washer, Bell,.340 x.872 x.060 Washer, Flat,.344 x.688 x.065 Washer, Flat,.406 x.875 x.059 Washer, Flat,.450 x1.250 x.164 Washer, Flat,.407 x.812 x.135 Spacer, Shldr, 1.00 x.38 x.38 Bearing, Flange, Hex Split.500 ID Keeper Rod, Belt 33 PART NO. 747-1112D 748-0415B 750-0956 756-04142 756-0487 756-0627D 783-04467 783-0744A 683-04173 710-0607 710-0642 710-3005 712-04064 712-3006 732-04035 736-0222 736-0329 738-04058 747-04121A 783-0349 783-04329A 783-04375A 710-0599 725-1426A 725-04039 710-0703 712-0271 712-3087 725-1750A 738-1132 754-04064 DESCRIPTION Engagement Handle, Deck Spacer,.385 ID x.635 OD x 1.54 Spacer, 1.010 x 1.400 x.825 Pulley, Engine, 3.39 x 6.12 Diameter Pulley, Idler, V-type 5/8 x 4.0 Diameter Pulley, Idler, 3.50 Diameter Stop Bracket, Deck-Up Stop Bracket, Engagement Frame Assembly, Lower Screw, 5/16-18, 0.500 Screw, 1/4-20, 0.750 Screw, 3/8-16, 1.25, Gr5 Nut, Flange Lock, 1/4-20, GrF, Nylon Nut, Hex, 1/4-20, Gr5 Spring, Compression, 1.28 OD x 3.125 Washer, Lock, 1/4, External Washer, Lock, 1/4 Spacer, Shoulder,.38 x 1.0 x.70 Hold Rod, Battery Battery Tray Seat Bracket, Frame Frame, Upper Screw, 1/4-20, 0.50 Solenoid, 12V, 100 Amp Switch, Interlock Screw, Carriage, 1/4-20,.75, Gr5 Nut, Sems, 1/4-20 Nut, Wing, 1/4-20 Battery, 235 CCA Screw, Shoulder,.250 x.150, 1/4-20 V-Belt, PTO Model601 / / / Modelsw/Manually AdjustingSeat J / / / / / Models w/Quick Adjust Seat \ f _\z .......... ,3 _ _ '__ _q_ f_ LI_......... .J / _\\\\\\ \\ \\\ ............... ••_, _.
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