Mertik Maxitrol and KG B6RHAS Control Unit For GV60/Symax System User Manual Users manual Part 1 of 3

Mertik Maxitrol GmbH & Co. KG Control Unit For GV60/Symax System Users manual Part 1 of 3

Contents

Users manual Part 1 of 3

ENGLISH GV60 Bidirectional Control System for use with The Puck and Symax© Handsets together with myre© App Installation and Operating InstructionsRRDRAFT February 14, 2019
1 / 29ENGLISH© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.Auxiliary Feature (2nd Burner Feature) ................................... 16 Eco Mode ................................................................................ 16myfire App .............................................................................. 1610-SYMBOL ............................................................................ 17 Setting Fahrenheit or Celsius ................................................. 17Setting the Time ..................................................................... 17 Child Proof .............................................................................. 17 Manual Mode .......................................................................... 18 Designated Low Fire and High Fire ........................................ 18 Countdown Timer ................................................................... 18 Modes of Operation ................................................................ 19 Thermostatic Mode ................................................................. 19 Program Mode ........................................................................ 19Auxiliary Feature (2nd Burner Feature) ................................... 20 Eco Mode ................................................................................ 20 Circulating Fan Operation ...................................................... 20Light / Dimmer Operation ........................................................ 21 myfire App .............................................................................. 21THE PUCK HANDSETTechnical Data ........................................................................ 22 Synchronization Receiver / The Puck Handset ....................... 22 Modes of Operation ................................................................ 22MYFIRE WI-FI BOX (B6R-W2…)Technical Data ........................................................................ 23 Modes of Operation ................................................................ 23 MYFIRE APP SETUPApp setup ................................................................................ 24 WIRING DIAGRAMSBasic ....................................................................................... 25Fan, Light/Dimmer, Latching Solenoid ................................... 26 2nd Thermocouple .................................................................... 27Receiver for Power Flue Control ............................................ 28Myfire app setup ..................................................................... 29APPLICATION AND COMPONENTSApplication ................................................................................ 3Components ............................................................................. 3GV60 – GAS COMBINATION CONTROLTechnical Data .......................................................................... 4Mounting Position ..................................................................... 5Gas Connections ...................................................................... 5Perform Pressure Test ............................................................. 6Wiring ........................................................................................ 6Thermocouple Circuit ................................................................ 6Ignition Cable ............................................................................ 6Receiver .................................................................................... 6V Module ................................................................................... 7Knob Settings ........................................................................... 7Adjustment ................................................................................ 7Final Check ............................................................................... 8Manual Operation ..................................................................... 9Turn off Gas to Appliance ....................................................... 10Automatic turn down to pilot ................................................... 10Automatic Shut off .................................................................. 10 TOUCHPAD / WALL SWITCH .................................................. 11SWITCH PANEL ...................................................................... 11SYMAX HANDSETTechnical Data ........................................................................ 12Synchronization Receiver / Symax Handset ........................... 12 General Notes ......................................................................... 12 8-SYMBOL ............................................................................. 13Setting Fahrenheit or Celsius ................................................. 13 Setting the Time ..................................................................... 13Child Proof .............................................................................. 13 Manual Mode .......................................................................... 14 Designated Low Fire and High Fire ........................................ 14 Countdown Timer ................................................................... 14 Modes of Operation ................................................................ 15 Thermostatic Mode ................................................................. 15 Program Mode ........................................................................ 15 GV60 Bidirectional Control System for use with The Puck and Symax© Handsets together with myre© AppInstallation and Operating InstructionsRR
2 / 29INSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.Read these instructions carefully and completely before installing or operating. Failure to follow them could result in a re or explo-sion causing property damage, personal injury, or loss of life. Service and installation must be performed by a trained / experienced service technician.WHAT TO DO IF YOU SMELL GAS▪ Do NOT operate any appliance.▪ Do NOT touch any electrical switch; do NOT use any phone in your building.▪ Immediately evacuate the area and contact the gas supplier. Follow the gas supplier’s instructions.▪ If you cannot reach the gas supplier, call the re department.Installation and service must be performed by a qualied installer, service agency, or the gas supplier. Installation shall conform with local codes, or in the absence of local codes, in accordance with the National Fuel Gas Code ANSI Z223.1 / NFPA 54 or the IFGC or CSA B149.1. All piping and tubing must comply with local codes and ordinances.Use only your hand to push in or turn the gas control knobs. Never use tools. If a knob will not push in or turn by hand, do not try to repair it. Call a qualied service technician. Force or attempted repair can result in a re or explosion.Do NOT use a product if you suspect it has been subjected to high temperatures, damaged, tampered with, or taken apart. Do NOT use a product if you suspect it has been under water or that liquid has seeped into the product. Any of these incidents can cause leakage or other damage that may affect proper operation and cause potentially dangerous combustion problems.Damper position must be in accordance with Manufacturer’s Installation Instructions and all applicable standards. Failure to follow them could result in a re or explosion causing property damage, personal injury, or loss of life.Do NOT store or use gasoline or other ammable vapors and liquids in the vicinity of this control or other appliances. ELECTRIC SHOCK HAZARD▪ Read these instructions carefully. Failure to follow them could result in property damage, personal injury, or loss of life.▪ This control must be electrically wired and operated in accordance with all codes and local regulations. Service and installation must be performed by a trained, experienced service technician.▪ Do NOT use the control if you suspect it may be damaged. IMPORTANT SAFETY INFORMATIONGENERAL INSTALLATION INFORMATIONIt is the responsibility of the OEM to consider the following:▪ The location of the GV60 system components will signicantly effect the radio signal strength.▪ The type of materials (e.g. sheet metal) used in the construction of the gas replace will signicantly effect the radio signal strength.▪ Operate the system with a dedicated mains power supply and/or batteries.▪ Do not use near household electrical wiring and/or magnetic elds.▪ Other transmitters using the same signal will negatively affect the radio signal strength.▪ Adjustment of the on-board antenna on the receiver can improve signal strength.▪ Do not store or locate the GV60 system components in a hot, cold, or humid environment.NOTICE
3 / 29ENGLISHINSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.APPLICATION AND COMPONENTSAPPLICATIONGV60 is a battery-powered electronic remote ignition and control system for gas appliances with pilot burners and ODS systems.COMPONENTSWall Switch EU G6R-ZWSE… with integrated Touchpad G6R-TPN... Wall Switch / Touchpad CableG6R-CWSN…Figure 4: Additional Function (Latching Solenoid, Fan, Light / Dimmer)Latching Solenoid Valve(with cable)GV-S60…Cable, V Module – ReceiverG6R-CBV…V ModuleG6R-BU(E)…Figure 6: 2nd Thermocouple OptionFigure 5: Mains AdapterReceiverB6R-R8(A)PT...2nd Thermocouple CableG60-ZCTC / 2000Figure 3: BasicReceiver B6R-R8(A)P…, B6R-R8(A)PT…,B6R-R8(A)PT(2)...Combination Control GV60…Ignition CableG60-ZKIS…8 Wire Cable Combination Control – ReceiverG6R-C…Relay with Cable (optional)G6R-CL40, G6R-CLB40Battery BoxG60-ZB(S)90…2nd ThermocoupleG60-ZPT300Ground CableG60-ZCGTC / 2000G60-ZMA3 with connections for EU, UK, and USFigure 7: myre app setupFigure 2: OperationThermocurrent Cable Interrupter Block – Receiver TC G60-ZKIRS…Thermocurrent Cable, Interrupter Block – Receiver SWwithout ON / OFF switch G60-ZKIRSWS…orwith ON / OFF switch G60-ZSKS(L)S…Interrupter BlockG60-ZUSV…Pilot BurnerG30-ZP2M-L(Europe only)Figure 1: Handsets8-symbol handsetB6R-H8(A)TL3P...DThe PuckB6R-H8(A)SP...10-symbol handsetB6R-H8(A)TV...P...DSwitch Panel with cableG6R-SPKS / 1000ThermoelementG60-ZPT600AG60-ZPT1500Amyre Wi-Fi Box B6R-W2…Cable, myre Wi-Fi Box – Receiver G60-ZCSW2-1000
4 / 29INSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.AMBIENT TEMPERATURE RANGE CSA: Combination Control: 32 °F to 176 °F Latching Solenoid Valve: 32 °F to 176 °F Misc. cables: 221 °F Relay with Cable: 158 °F CE: Combination Control: 0 °C to 80 °C Latching Solenoid Valve: 0 °C to 80 °C Misc. cables: 105 °C Relay with Cable: 70 °CGENERAL RADIO FREQUENCY INFORMATION Amendment: This device complies with Part 15 of the FCC Rules. It also contains licence-exempt transmitter(s) / receiver(s) that comply with Innovation, Science and Economic Development Canada's licence-exempt RSS(s). Operation is subject to the following two conditions: (1) This device may not cause interference. (2) This device must accept any interference, including inter-ference that may cause undesired operation of the device. Changes or modications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. To satisfy ISED exposure requirements a separation distance of 20 cm or more should be maintained between the antenna of this device and persons during op-eration. To ensure compliance, operations at closer distances than this are not recommended. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential instal-lation. This equipment generates, uses and can radiate radio frequency energy and, if not instal and used in accordance with the instructions, may cause harmful interference to radio com-munications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: ▪ Reorient or relocate the receiving antenna. ▪ Increase the separation between the equipment and receiver. ▪ Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. ▪ Consult the dealer or an experienced radio / TV technician for help.Compliant with the EU-Radio Equipment Directive 2014/53/EU (RED).It is the appliance manufacturer’s responsibility to determine GV60’s suitability for a specic application.Do NOT remove screws from the gas valve. Do NOT adjust and / or alter any components marked with tamper indicating paint. Motor knob is not to be removed.The GV60 remote electronic ignition and control system operates in conjunction with standard pilot burner and ODS systems. When used with thermostatic remote, the GV60 fully modulates between low re and high re. Current applications include replaces and log sets.TECHNICAL DATAAPPROVALS CSA: Multifunctional gas control according to ANSI Z21.78 6.20 and ANSI Z21.20 6.20 for U.S. & Canada CE: Gas Appliances Regulation 2016/426/EU and DIN EN 298, DIN EN 126, DIN EN 13611, 2014/53/EU (RED)FUELS CSA: Suitable for natural, manufactured, mixed gases, lique-ed petroleum gases, and LP gas-air mixtures. CE: Suitable for use with gases of EN 437 gas family 1, 2 and 3.PRESSURE DROP / CAPACITY CSA: @ 1" w.c. at 65,000 BTU / hr for 0.65 s.g. natural gas CE: 2.5 mbar (0.25 kPa) at 1.2 m³ / h airRANGE OF REGULATION CSA: 10,000 to 85,000 BTU / hr CE: Class C according EN 88REGULATOR ADJUSTMENT CSA: 3" w.c. to 5" w.c.; 8" w.c. to 12" w.c. Convertible Regulator: 3 to 4.5" NG / 8.5 to 11.5" LP CE + CSA: 3" w.c. to 12" w.c. (7.5 to 30 mbar) CE: 5 to 40 mbar (0.5 to 4 kPa)MAXIMUM INLET PRESSURE CSA: ½ psi (14" w.c.) CE: 50 mbar (5 kPa)MAIN GAS CONNECTION CSA: ⅜ NPT (ANSI / ASME B1.20.1) CE: Rp ⅜ (ISO 7-1 / EN 10226-1), compression ttings for 8 mm, 10 mm or 12 mm tubePILOT GAS CONNECTION CSA: 7 / 16-24 UNS for ¼" or 3/16 " tubing CE: M10x1 for 4 mm or 6 mm tubingINLET AND OUTLET CONNECTION Side or BottomMAXIMUM ALLOWED TORQUE - INLET, OUTLET, LATCHING SOLENOID ⅜" CSA: 280 inch-pounds CE: 35 Nm- LATCHING SOLENOID 8 mm tube CE: 20 Nm- PILOT GAS CONNECTION CSA: 100 inch-pounds CE: 15 NmTHERMOCOUPLE / INTERRUPTER BLOCK 11 / 32-32 UNS, M10x1, M9x1, M8x1GV60 – GAS COMBINATION CONTROL
5 / 29ENGLISHINSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.Figure 9: 1 = Clamp Areas, 2 = Mounting PointsGAS CONNECTIONSFire or Explosion Hazard. Can cause property damage, severe injury, or death. Do NOT bend tubing at gas valve connection point after compression tting has been tightened. This can result in a gas leak at the connection.Use new, properly reamed pipe free from metal or material chips. When tubing is used, assure that ends are square, deburred and clean. All tubing bends must be smooth and free of distortion.When threads are tightened, the valve must be held at the desig-nated clamping points (see gure 9, page 5).Do not overtighten connections. Overtightening can damage the control body resulting in a leak or a control malfunction. (see MAXIMUM ALLOWED TORQUE, see page 4)Main Gas (Tubing Connections)1. Do not use pipe joint compound. Mertik Maxitrol does NOT recommend the use of Teon® / PTFE tape. 2. Slip nut and ferrule over tubing.3. Slide nut and ferrule into place, and insert tubing into inlet / out-let connection until it bottoms. Turn nger tight. 4. Use a wrench to tighten nut about 1 turn beyond nger tight.Main Gas (Pipe Connections)1. Mertik Maxitrol does NOT recommend the use of Teon® / PTFE tape. 2. Pipe to be inserted into the valve must be the proper thread length and to gauge. Thread that is cut too long can cause distortion or malfunction if inserted too deeply. Thread cut too short can cause thread stripping if over-torqued.3. Apply a moderate amount of approved pipe sealant to the pipe only, leaving the two end threads bare. 4. Connect pipe to valve inlet and outlet.Pilot Gas (Tubing Connections)1. Do not use pipe joint compound. Mertik Maxitrol does NOT recommend the use of Teon® / PTFE tape. 2. Slip tting over tubing.3. Insert pilot tubing into pilot outlet until it bottoms. Turn tting nger tight. 4. Turn with a wrench until you shear off the ferrule. Turn an ad-ditional ¾ turn to make a gas tight seal.5. Connect other end of tubing to pilot burner.1. Turn off gas supply at the appliance service valve before starting installation, and perform a Gas Leak Test after the installation is complete.2. Install the sediment trap or lter (where required) in the gas supply line to prevent contamination of the gas valve (see gure 8, page 5).3. Use only your hand to push in or turn the gas control knobs. Never use tools. If a knob will not push in or turn by hand, do not try to repair it. Call a qualied service technician. Force or attempted repair will void warranty and can result in a re or explosion.Gas ControlGas ControlGas Control3 inch (76 mm)minimumSediment TrapRiser3 inch (76 mm)minimum3 inch (76 mm)minimumSediment TrapDropRiserHorizontalDropHorizontalSediment TrapPIPED GAS SUPPLYPIPED GAS SUPPLYTUBING GAS SUPPLYFigure 8: Sediment Trap (where required)MOUNTING POSITION In upright position, gas control knobs are on top of the valve. Valve may be mounted 0° to 90° any direction (including vertical) from the upright position. Valve must NOT be mounted upside down. LOCATIONLocate the combination gas valve where it is not exposed to steam cleaning, high humidity, dripping water, corrosive chemi-cals, dust or grease accumulation, or excessive heat. To assure proper operation, follow these guidelines:▪ Locate combination gas valve in a well-ventilated area. ▪ Mount combination gas valve high enough to avoid exposure to ooding or splashing water.▪ Make sure the ambient temperature does not exceed the ambi-ent temperature ratings for each component.GV60 standard version is suitable for indoor use only.
6 / 29INSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved. CAUTION: Further tightening will damage the plastic sleeve in the brass interrupter block and will cause a short in the circuit. NOTE: Do not over-torque or under-torque the interrupter block to achieve a specic slot alignment.2. Slide spade connectors into plastic insert (see gure 10, page 6).3. Slide plastic insert with spade connectors into the brass inter-rupter block until it snaps (see gure 11, page 6).4. While holding the interrupter block with a wrench, thread the thermocouple into the female end of the interrupter block ¼ – ½ turn beyond nger tight (see gure 12, page 6).IGNITION CABLEAMBIENT TEMPERATURE RANGE CSA: Ignition Cable: 302 °F CE: Ignition Cable: 150 °C CAUTION: Damage and / or interference will occur to the GV electronic system if the ignition cable (high voltage) is not sepa-rated from other GV system wiring.NOTICEDo not damage the ignition cable while attaching it to the igni-tion electrode. When the cable is in place, avoid contact with sharp objects or edges.With cables longer than 900 mm, avoid contact with metal parts, as this could decrease spark.RECEIVERAMBIENT TEMPERATURE RANGE CSA: Receiver without internal batteries: 32 °F to 176 °F Receiver with internal batteries: 32 °F to 131 °F CE: Receiver without internal batteries: 0 °C to 80 °C Receiver with internal batteries: 0 °C to 55 °CRADIO FREQUENCY CSA: 918.0 MHz for U.S. (FCC), Canada (ISED), New Zea-land (RNZ) and Australia (ACMA) (handset, receiver) CE: 868.1 MHz for Europe (handset, receiver) (see general radio frequency information on page 4.)POWER CONSUMPTION (STANDBY) CSA + CE: B6R-R8(A)... : 0.7 mWPOWER CONSUMPTION (NOMINAL) CSA + CE: B6R-R8(A)... : 0.8 mWPOWER CONSUMPTION (MOTOR TURN) CSA + CE: B6R-R8(A)... : 0.25 WPOWER CONSUMPTION (IGNITION) CSA + CE: B6R-R8(A)... : 3.0 WPOWER SUPPLY Receiver: 4 x 1.5 V “AA” (quality alkaline recommended) An AC mains adapter may be used instead of batteries.NOTICEOnly the Mertik Maxitrol AC mains adapter (see gure 5, page 3) or one preapproved by Mertik Maxitrol can be used. Use of other adapters can render the system inoperable.The control valve must be in the closed position when the gas supply line is tested for leakage up to 150 mbar (15 kPa; 2 PSI). Above 150 mbar (15 kPa; 2 PSI) the control valve must be isolated from the gas supply.PERFORM PRESSURE TEST1. Check carefully for gas leaks immediately after the valve has been installed and the gas turned on. Do this before attempt-ing to operate the appliance or other gas burning device.2. Using a clean brush, apply an approved leak test solution to the tubing and pipe connections. Bubbles indicate a leak.3. If no leakage is detected, light the main burner.4. With the main burner in operation, apply an approved leak test solution to all tubing and pipe connections (including adapters) and the valve inlet and outlet. Bubbles indicate a leak.5. If a leak is detected, tighten pipe connections (including adapt-ers) according to “Gas Connections” (see page 5).Do NOT use if leakage is detected. There is a danger of re or explosion depending on conditions.WIRING(see gures 26-30, pages 25-29) Connect all components according to the appropriate wiring diagram.▪ When GV60 components are installed, make sure they are not exposed to dirt, oil, grease or other chemical agents.▪ Do not permit foreign particles under plastic cover.▪ Place ON / OFF switch (if equipped) where it is easily accessible for the user.NOTICEWiring of valve and receiver must be completed before starting ignition. Failure to do so could damage the electronics.THERMOCOUPLE CIRCUITTotal resistance of thermocouple circuit should be minimized to ensure proper operation.Figure 10 Figure 11 Figure 12NOTICEThe use of the Mertik Maxitrol interrupter block is recommended. Keep connection of interrupter block and thermocouple clean and dry. Avoid excessive bending of the thermocouple tubing dur-ing installation (min. 1ʺ radius; 2.5 cm) as this can cause it to fail.1. Tighten brass interrupter block into valve ¼ turn beyond nger tight. If necessary, an additional ¼ turn is possible.
7 / 29ENGLISHINSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.NOTICEThe antenna (see page 25) must not cross or come into contact with the ignition wire. This will render the receiver inoperable. Batteries – ReceiverNOTICEWiring of valve and receiver must be completed before starting ignition. Failure to do so could damage the electronics.NOTICEThe handsets and receivers are not interchangeable with previous electronics.To avoid damaging the electronics, do NOT use metal tools to remove the batteries from the handset / receiver. ▪ Without using a mains adapter, battery replacement is recom-mended at the beginning of each heating season.▪ Old or dead batteries should be removed immediately. If left in the unit the batteries can overheat, leak, and / or explode.▪ Do NOT expose batteries (including during storage) to direct sunlight, excessive heat, re, moisture, or severe impact. Each of these conditions can cause the batteries to overheat, leak, and / or explode. ▪ Batteries must be kept within their recommended temperature limits (ambient battery temperature range: 32 °F to 131 °F / 0 °C to 55 °C).▪ New and old batteries and different brands of batteries should not be used together. Mixing of various batteries can cause the batteries to overheat, leak, and / or explode.▪ Low battery indication: frequent beeps for 3 seconds when mo-tor turns.▪ The V module for fan speed control and light / dimmer provides the receiver with power. The batteries in the receiver can be used for automatic backup in case of power outage.NOTICETo keep the receiver free from debris, dirt, and humidity, do not remove the receiver from the plastic bag until all construction is complete.Radio Frequency Receiver and HandsetA code is selected automatically for all Mertik Maxitrol electronics from among 65,000 codes available. The receiver must be paired with the handset.Synchronization Receiver / Symax Handset(First time use only)1. Insert batteries or connect AC mains power. The module for circulating fan and light / dimmer includes a mains adapter. With mains adapter, batteries can be used for backup.2. Place ON / OFF switch (if equipped) to ON position.3. The receiver has to learn the handset code: Press and hold the receiver’s reset button (see gure 26, page 25) until you hear two (2) beeps. After the second, longer beep, release the reset button. Within the subsequent 20 seconds press the button on the handset. "CONN" and a running number from 1 to 8 are displayed on the handset confirming the synchronization and data exchange is in process (see g-ure 13, page 7). Two (2) short beeps conrm the code is set. After successful synchronization the current state of the gas re is displayed on the handset. Figure 13: Synchronization of Symax handset in process NOTE: This is a one time setting only, and it is not required after changing the batteries in the handset or receiver. NOTE: Both the receiver and the handset transmit and receive signals (bidirectional). Handset and receiver sync sta-tus information every 10 s during rst 2 min – afterward every 4 to 6 min. Touching a handset button causes an immediate synchronization. NOTE: When the RF receiver is placed in the appliance, the surrounding metal can reduce reception considerably.NOTICEThe handsets and receivers are not interchangeable with previous electronics.Synchronization Receiver /The Puck Handset(First time use only)1. Insert batteries or connect AC mains power. The module for circulating fan and light / dimmer includes a mains adapter. With mains adapter, batteries can be used for backup.2. Place ON / OFF switch (if equipped) to ON position.3. The receiver has to learn the Puck code: Press and hold the receiver’s reset button (see gure 26, page 25) until you hear two (2) beeps. After the second, longer beep, release the reset button. Within the subsequent 20 seconds press and hold the "–" button on the Puck (approx. 4 seconds) until two (2) beeps conrm the set of the code. NOTE: This is a one time setting only, and it is not required after changing the batteries in the handset or receiver. NOTE: The receiver transmits and receives signals (bidirec-tional) and the handset transmits signals (unidirec-tional). Handset and receiver sync status information every 4 to 6 min. NOTE: When the RF receiver is placed in the appliance, the surrounding metal can reduce reception considerably.NOTICEThe handsets and receivers are not interchangeable with previous electronics.
8 / 29INSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.Side OutletSide InletMain Valve Knob Manual KnobBottom OutletBottom InletPressure Regulator(remove plug rst)Inlet Pressure TapOutlet Pressure TapPilot Gas AdjustmentScrew (turn with screw-driver)Magnet UnitMinimum Rate OriceConnection Piezo IgniterTab 2.8 x 0.8 mmFigure 14: GV60, Connections and Adjustment OptionsPilot Flame Adjustment(Vented Units Only)The pilot ow adjustment is preset to maximum at the factory. The pilot ame should envelope ⅜ʺ to ½ʺ of the thermocouple (see gure 15, page 8).1. The adjustment screw can be reached through a hole in the MANUAL knob (see gure 14, page 8).2. Turn the MANUAL knob to the ON position.3. It is now possible to pierce through a lm on the cover with a screwdriver to reach the adjustment screw beneath.4. Turn the adjustment screw clockwise to decrease or counterclockwise to increase pilot ame.Vented Gas Appliances⅜ to ½ in.(10 to13 mm)ThermocoupleFigure 15: Proper Flame Impingement on ThermocoupleOutlet Pressure Adjustment(Vented Units Only)STANDARD REGULATOR OR THROTTLE(Throttle CE Only)1. Connect a pressure manometer to the valve outlet pressure tap. Pressure tap is opened by turning the screw counterclock-wise . Pressure regulator or throttle are located under the cover and can be reached by removing the plug (see gures 14, page 8 and 16, page 8).2. Turn MANUAL knob and main valve knob to the ON position.3. Turn pressure regulator adjustment screw to set required burner pressure (high re). Pressure is increased by turning clockwise (pressure regulator models), or decreased by turning counterclockwise .V MODULEPOWER SUPPLY CSA: Inlet: 115 VAC / 60 Hz; 210 VA Outlet: 115 VAC / 60 Hz; 100 VA each Built-in fuse: 2.5 A CE: Inlet: 230 VAC / 50 Hz; 210 VA Outlet: 230 VAC / 50 Hz; 100 VA each Built-in fuse: 2.5 AAMBIENT TEMPERATURE RANGE CSA: V Module: 176 °F CE: V Module: 80 °CPOWER CONSUMPTION (STANDBY) CSA + CE: G6R-B...V2: 0.5 W G6R-B...V3: 0.3 WPOWER CONSUMPTION (NOMINAL) CSA + CE: Depends on connected devices (fan, light)Follow wiring diagram (see gure 27, page 26). Connect the Fan and Light rst and then connect the power supply. An LED indi-cates the power is ON. Use Molex connectors or connect wires to screw terminals.KNOB SETTINGSKnobs function as follows (see gure 14, page 8):KNOB POSITION FUNCTIONMain valve knob OFF Prevents main gas ow through valve.Main valve knob ONPermits main gas ow through valve if the pilot is lit and thermocouple is generating sufcient power.Manual knob MAN Allows the pilot to be manually ignited and prevents main gas ow.Manual knob ON Allows for automatic ignition.ADJUSTMENTIt is the appliance manufacturerʼs responsibility to determine GV60ʼs suitability for a specific application.Do not attempt to remove screws from the top of gas valve. Do not change any adjustments marked with tamper indicating paint. Motor knob is not to be removed.
9 / 29ENGLISHINSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.Pressure Regulator or ThrottleFigure 16: Combination Control GV60, CoverNOTE: Throttle model’s pressure is increased by turning coun-terclockwise ; or decreased by turning clockwise .4. After adjustment, replace the plug.5. If no other adjustments are required, close pressure tap(s) by turning the screw(s) full clockwise . Check all connections / pressure tap(s) for leaks.6. If the desired outlet pressure or ow cannot be achieved by adjusting the gas valve, check the gas valve inlet pressure us-ing a manometer at the valve inlet pressure tap. If the inlet pressure is in the normal range, replace the gas valve; other-wise, take necessary steps to assure proper gas pressure to the valve.CONVERTIBLE PRESSURE REGULATOR(CSA Only; Optional)Convertible regulators are designed to deliver either of two xed outlet pressures for Natural Gas (NG) or LP Gas. To change from one gas to the other, turn the conversion plug (see gure 17, page 9) counter clockwise to remove. Unsnap and remove the plastic part, rotate it 180°, and then slide it back on the con-version plug until it snaps. Turn the conversion plug clockwise until it bottoms out. Conversion PlugNatural Gas: NG PositionLiqueed Petroleum Gas: LP Position180°Figure 17: Conversion from one gas to anotherMinimum Gas Flow Adjustment (Vented Units Only)1. Set the control into low re setting by turning the motor knob to OFF position and back until the valve opens.2. The minimum rate can be set either by screwing in a calibrated minimum rate screw (xed orice) or an adjustable minimum rate screw. Controls with adjustable screws without a custom-er specic setting are factory set at maximum ow.3. Turn the screw clockwise to decrease the minimum ow.4. Care should be taken to screw the xed orice until it stops.5. Close pressure tap(s) by turning the screw(s) full clockwise . Check all connections / pressure tap(s) for leaks.Changing the Fuel Type (Vented Units Only; see “Convertible Pressure Regulator”)GV60 can be converted to meet the manufacturer’s require-ments for a specic gas type. Adjustments of pressure regulator, minimum rate and pilot gas are according to above-mentioned instructions. To convert for LPG CE it is necessary to block the pressure regulator by turning the regulator adjustment screw fully to the bottom limit (or the throttle adjustment screw fully to the upper limit). FINAL CHECKObserve several complete ON / OFF cycles to ensure proper op-eration. During these cycles the electronics will determine the optimum ignition sequence timing.1. STOP! Read the safety information included before proceeding.2. Turn main valve knob to the OFF, full clockwise position.3. Place ON / OFF switch (if equipped) to the O (OFF) position.4. Wait a minimum of ve (5) minutes to clear out any gas. Verify that no gas is in the area around the appliance, including near the oor. If you detect gas STOP! Follow “What to do if you smell gas” in the safety information (see page 2). If no gas is present, proceed according to the Mertik Maxitrol Operating Instructions.Fire or Explosion Hazard. Attempted disassembly or repair can cause property damage, severe injury or death. Do not dis-assemble the gas valve; it contains no serviceable components.MANUAL OPERATION (Only possible, when MANUAL knob is used)Access to the pilot burner is only required for ignition with a match.When turning main valve knob, do not force. Knob has a slip clutch that clicks until the end stops are reached. This allows for manual ame height adjustment as well as adjustment to pilot-Standby position.1. STOP! Read the safety information included before proceeding.2. Turn main valve knob to the OFF, full clockwise position.3. Turn MANUAL knob to the MAN, full clockwise position.4. Place ON / OFF switch (if equipped) in O (OFF) position.5. Wait ve (5) minutes to clear out any gas. Verify that no gas is in the area around the appliance, including near the oor. If you detect gas STOP! Follow “WHAT TO DO IF YOU SMELL GAS” in the safety information on page 2. If no gas is present, proceed to step 6.
10 / 29INSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.6. Place ON / OFF switch (if equipped) in I (ON) position.7. With the MANUAL knob in MAN position a manual pilot valve operator and piezo ignitor (optional) are accessible.8. Fully push down manual pilot valve operator and hold in, to start pilot gas ow (see gure 18, page 10). Ignition with match: Immediately light the pilot with a match, while continuing to hold in the manual pilot valve operator for about one (1) minute after the pilot is lit. Release manual pilot valve operator. If pilot does not stay lit, wait ve (5) minutes and repeat. Ignition with piezo ignitor: Change the ignition cable from the receiver to the valve. Push in the piezo ignitor to ignite. If pilot does not stay lit, wait ve (5) minutes and repeat.If the pilot does not stay lit after several tries, turn the gas control knob (main valve knob) to OFF and proceed to step 12.9. If applicable, replace pilot access panel before proceeding.10. Turn MANUAL knob to the ON, full counterclockwise position.11. Turn main valve knob to the full ON, full counterclockwise position.12. If the appliance will not operate, follow the instructions TO TURN OFF GAS TO APPLIANCE (below).8 Wire Receiver JackMicroswitchMANUAL Knobin MAN PositionMain Valve Knobin OFF PositionManual Pilot Valve OperatorPiezo Ignitor(optional)ON / OFF Switch(optional) in ON PositionConnectionPiezo Ignitor Tab 2.8 x 0.8 mmFigure 18: Combination control, coverTO TURN OFF GAS TO APPLIANCE 1. Place ON / OFF switch (if equipped) in O (OFF) position.2. If gas control is accessible turn main valve knob to the OFF full clockwise position.AUTOMATIC TURN DOWN TO PILOT (MOTOR ENDSTOP)3 Hour No Communication Function▪ The valve will turn to pilot ame if there is no communication between handset and receiver for a 3 hour period. The re will continue to function normally when communication is restored. Receiver OverheatingThe valve turns to pilot ame if the receiver temperature is higher than 176 °F / 80 °C. If batteries are installed in the receiver the temperature must not exceed 140 °F / 60 °C.1 Hour Turn Down (optional; requires specic handset)▪ The valve will turn to pilot ame if there is no motor movement over a 1 hour period.NOTE: In Manual Mode the main burner can be turned back ON after the receiver temperature is below 131 °F / 55 °C (with batteries in receiver) or 176 °F / 80 °C (without batteries in receiver). In Thermostatic Mode, the main burner turns back ON automatically.AUTOMATIC SHUT OFFCountdown Timer▪ At end of Countdown Time period, the re shuts off. The Count-down Timer only works in Manual, Thermostatic, and Eco Modes. Maximum Countdown Time is 9 hours and 50 minutes.Low Battery Receiver▪ With low battery power in the receiver the system shuts off the re completely. This will not happen if the power supply is inter-rupted.On-Demand pilot▪ CSA: 7 Day Shut-Off CE: 5 Day Shut-Off▪ This green feature eliminates gas energy consumption during extended appliance inactivity. The system automatically extin-guishes the pilot when the appliance is inactive for an extended period of time. This feature helps the consumer realize cost benets by automatically eliminating energy consumption dur-ing non-heating months and limited use. 2nd Thermocouple Shut Off (optional)▪ The system shuts off the re if the main burner does not com-pletely ignite in approximately 22 – 29 seconds (depending if receiver PT or PT2) after ignition or after pushing button.NOTE: Before the next ignition there is a 2 minute waiting pe-riod. If the thermocouple is then still too hot, you will hear a long beep.
11 / 29ENGLISHINSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.TOUCHPAD / WALL SWITCHIncrease ame heightON / OFFDecrease ame heightFigure 19: Touchpad / Wall SwitchAMBIENT TEMPERATURE RANGE CSA: Wall Switch / Touchpad: 176 °F CE: Wall Switch / Touchpad: 80 °CTo Turn ON Appliance ▪ Press button (see gure 19, page 11) until two short beeps conrm the start sequence has begun; release button.▪ Once pilot ignition is conrmed, there is main gas ow.If the pilot does not stay lit after several tries, turn the main valve knob to OFF and follow the instructions “TO TURN OFF GAS TO APPLIANCE” (see page 10).Flame Height Adjustment▪ Press and hold (large ame) button to increase ame height.▪ Press and hold (small ame) button to decrease ame height or to set appliance at pilot ame.Standby Mode (Pilot Flame)▪ Press and hold (small ame) button to set appliance at pilot ame.To Turn OFF ApplianceIf the appliance will not operate, follow the instructions “TO TURN OFF GAS TO APPLIANCE” (see page 10).▪ Press button.TO OPEN AND CLOSE SOLENOID VALVE / BURNER ▪ Simultaneously press the and (small ame) buttons to switch the decorative burner OFF.▪ Simultaneously press and (large ame) buttons but-tons to switch decorative burner on. NOTE: The latching solenoid valve cannot operate manually. If the receiver battery runs down it will remain in the last operating position. SWITCH PANEL Figure 20: Switch PanelA) Increase ame heightB) ON / OFFC) Decrease ame heightAMBIENT TEMPERATURE RANGE CSA: Switch Panel: 221 °F CE: Switch Panel: 105 °CTo Turn ON Appliance ▪ Press “B” button (see gure 20, page 11) until two short beeps conrm the start sequence has begun; release button.▪ Once pilot ignition is conrmed, there is main gas ow.If the pilot does not stay lit after several tries, turn the main valve knob to OFF and follow the instructions “TO TURN OFF GAS TO APPLIANCE” (see page 10).Flame Height Adjustment▪ Press and hold “A” button to increase ame height.▪ Press and hold “C” button to decrease ame height or to set appliance at pilot ame.Standby Mode (Pilot Flame)▪ Press and hold “C” button to set appliance at pilot ame.To Turn OFF ApplianceIf the appliance will not operate, follow the instructions “TO TURN OFF GAS TO APPLIANCE” (see page 10).▪ Press “B” button.TO OPEN AND CLOSE SOLENOID VALVE / BURNER ▪ Simultaneously press the “B” and “C” buttons to switch the dec-orative burner OFF.▪ Simultaneously press “B” and “A” buttons buttons to switch decorative burner on. NOTE: The latching solenoid valve cannot operate manually. If the receiver battery runs down it will remain in the last operating position.
12 / 29INSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.GENERAL NOTES Batteries – HandsetLow battery indicator on handsets. Software VersionPress and buttons simultaneously. Software version is dis-played.Handset Model NumberPress and buttons simultaneously. Handset model number is displayed.Handset One Button and Two Button IgnitionChange from one button to two button ignition (Default Setting) or vice versa by pressing and holding button for 10 sec. imme-diately after installing batteries. is displayed and or (One or Two Button Ignition) is ashing. When change is complete changes to or vice versa.Deactivate Functions1. Install batteries. All icons are displayed and ashing. 2. While the icons are ashing, press the relevant function button and hold for 10 sec. 3. The function icon will ash until deactivation is complete. De-activation is complete when the function icon and two horizon-tal bars are displayed.NOTE: If a deactivated button is pressed, there is no function, and two horizontal bars are displayed.NOTE: Deactivation remains in effect after change of batteries.Activate Functions1. Install batteries. All icons are displayed and ashing. 2. To activate a function, press the relevant button and hold for 10 sec.3. The function icon will continue to ash until activation is com-plete. Activation is complete when the function icon is dis-played.The following Functions can be Deactivated / Activated▪ CHILD PROOF▪ PROGRAM MODE▪ THERMOSTATIC MODE (also deactivates PROGRAM MODE)▪ ECO MODE▪ LIGHT / DIMMER OPERATION▪ CIRCULATING FAN OPERATION▪ AUXILIARY FEATURE (2ND BURNER FEATURE)▪ COUNTDOWN TIMERThe Symax System uses the same easy-to-operate logic – nd the symbol for the function you want and touch that symbol – but it now has new tactile buttons for an immediate, positive response. TECHNICAL DATA AMBIENT TEMPERATURE RANGE CSA: Handset: 32 °F to 131 °F CE: Handset: 0 °C to 55 °C RADIO FREQUENCY CSA: 918.0 MHz for U.S. (FCC), Canada (ISED), New Zea-land (RNZ) and Australia (ACMA) (handset, receiver) CE: 868.1 MHz for Europe (handset, receiver) (see general radio frequency information on page 4.) POWER SUPPLY Handset: 2 x 1.5 V “AAA” (quality alkaline recommended)NOTICEWiring of valve and receiver must be completed before starting ignition. Failure to do so could damage the electronics.NOTICEThe handsets and receivers are not interchangeable with previous electronics.To avoid damaging the electronics, do NOT use metal tools to remove the batteries from the handset / receiver. ▪ Without using a mains adapter, battery replacement is recom-mended at the beginning of each heating season.▪ Old or dead batteries should be removed immediately. If left in the unit the batteries can overheat, leak, and / or explode.▪ Do NOT expose batteries (including during storage) to direct sunlight, excessive heat, re, moisture, or severe impact. Each of these conditions can cause the batteries to overheat, leak, and / or explode. ▪ Batteries must be kept within their recommended temperature limits (ambient battery temperature range: 32 °F to 131 °F / 0 °C to 55 °C).▪ New and old batteries and different brands of batteries should not be used together. Mixing of various batteries can cause the batteries to overheat, leak, and / or explode.SYNCHRONIZATION RECEIVER / SYMAX HANDSETNOTICESee page 7 for more information about synchronization between receiver and Symax handset.SYMAX HANDSETProgram ModeCountdown Timer
17 / 29ENGLISHINSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.CHILD PROOF1 2ONAMPMOFFON: To activate press and buttons simultaneously. displayed and the handset is rendered inoperable, except for the OFF function.OFF: To deactivate press and buttons simultaneously. disappears.SETTING FAHRENHEIT OR CELSIUS1 2ONAMPMOFFTo change between °C and °F, press and buttons simultaneously.NOTE: Choosing °F results in a 12 hour clock. Choosing °C results in a 24 hour clock.SETTING THE TIMEAMPM1 2ONOFF1. Press and buttons simultane-ously. Day ashes.2. Press or button to select a num-ber to correspond with the day of the week (e. g.   = Monday, = Tuesday, = Wed nesday,   = Thursday, = F r i -day,   = Sat urday, = Sunday). 3. Press and buttons simultane-ously. Hour ashes.4. To select hour press or button.5. Press and buttons simultane-ously. Minutes ash. 6. To select minutes press or but-ton. 7. To conrm press and buttons simultaneously or wait.10-SYMBOL OPERATIONFigure 22: 10-symbol DisplayLightFanProgram ModeTemperatureTimeAuxiliary Feature (2nd Burner Feature)Countdown TimerBattery StatusSignal Indicator Child ProofEco ModeThermostatic Mode1 2ONAMPMOFFFahrenheit or Celsius
18 / 29INSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.MANUAL MODE (HANDSET)NOTICEBEFORE OPERATING1. Make sure MANUAL knob on the GV60 valve is in the ON, full counterclockwise position. 2. Place the ON / OFF switch (if equipped) in the I (ON) position.TO TURN ON FIRE When pilot ignition is conrmed, motor turns automatically to maximum ame height.1 2ONAMPMOFF▪ Press button (One Button Ignition) or and button simultaneously (Two Button Ignition) until two short beeps and a blinking series of lines conrms the start sequence has be-gun; release button(s).▪ Main gas ows once pilot ignition is conrmed.▪ Handset automatically goes into Man-ual Mode after main burner ignition.If the pilot does not stay lit after several tries, turn the main valve knob to OFF and follow the instructions “TURN OFF GAS TO APPLIANCE” (see page 9).STANDBY MODE (PILOT FLAME)Handset▪ Press and hold button to set appliance to pilot ame.TO TURN OFF FIRE1 2ONAMPMOFFHandset▪ Press button to turn off.NOTE: A new ignition is possible after the OFF icon stops ashing.FLAME HEIGHT ADJUSTMENT1 2ONAMPMOFFHandset▪ To increase ame height press and hold button.▪ To decrease ame height or to set ap-pliance to pilot ame, press and hold button.DESIGNATED LOW FIRE AND HIGH FIRENOTE: Backlight must be on for high re and low re double-click operation.AM▪ To go to low re, double-click but-ton. is displayed.NOTE: Flame goes to high re rst be-fore going to low re.AM▪ To go to high re, double-click but-ton. is displayed.If the appliance will not operate, follow the instructions “TURN OFF GAS TO APPLIANCE” (see page 9).COUNTDOWN TIMER1 2ONAMPMOFFON / SETTING: 1. Press and hold button until dis-played, and hour ashes. 2. To select hour press or button.3. To conrm press button. Minutes ash.4. To select minutes press or button.5. To conrm press button or wait.OFF: Press button, and Countdown Time disappear.NOTE: At end of Countdown Time period, the re shuts off. The Countdown Timer only works in Manual, Thermostatic, and Eco Modes. Maximum Countdown Time is 9 hours and 50 minutes.
19 / 29ENGLISHINSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.MODES OF OPERATION1 2ONAMPMOFF Thermostatic Mode The room temperature is measured and compared to the set temperature. The ame height is then automatically ad-justed to achieve the set temperature.1 2ONAMPMOFF  Program Mode PROGRAM 1 and 2, each can be pro-grammed to go ON and OFF at specic times at a set temperature. AM Eco ModeFlame height modulates between high and low. If the room temperature is low-er than the set temperature, the ame height stays on high for a longer period of time. If the room temperature is high-er than the set temperature, the ame height stays on low for a longer period of time. One cycle lasts approx. 20 min.THERMOSTATIC MODE1 2ONAMPMOFFON: Press button. displayed, preset tem-perature displayed briey, and then room temperature displayed.OFF: 1. Press button.2. Press or button to enter Manual Mode.3. Press button to enter Program Mode.4. Press button to enter Eco Mode.1 2ONAMPMOFFSETTING: 1. Press button and hold until dis-played, temperature ashes.2. To adjust set temperature press or button.3. To conrm press button or wait.PROGRAM MODE1 2ONAMPMOFFON: Press button. , or , or displayed. 1 2ONAMPMOFFOFF: 1. Press or or button to enter Manual Mode.2. Press button to enter Thermostatic Mode.3. Press button to enter Eco Mode.NOTE: The set temperature for Thermostatic Mode is the tem-perature for the ON time in Program Mode. Changing the Thermostatic Mode set temperature also changes the ON time temperature in Program Mode.Default settings: ON TIME (Thermostatic) TEMPERATURE: 70 °F / 21 °C OFF TIME TEMPERATURE: “ ” (pilot ame only)1 2ONAMPMOFFTEMPERATURE SETTING: 1. Press button and hold until ashes. and set temperature (set-ting in Thermostatic Mode) displayed. 2. To continue press button or wait.  , displayed, temperature ash-es.3. Select OFF temperature by pressing the or button.4. To conrm press button. NOTE: The ON (Thermostatic) and OFF set temperatures are the same for each day.1 2ONAMPMOFFDAY SETTING: 5. ashes. Press or button to choose between , ,  , , ,  ,  ,  , .6. To conrm press button.
20 / 29INSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved. SELECTED 1 2ONAMPMOFFON TIME SETTING (PROGRAM 1): 7. , , displayed, is displayed shortly, and hour ashes. 8. To select hour press or button. 9. To conrm press button. , , displayed, displayed shortly, and minutes ash. 10. To select minutes press or but-ton.11. To conrm press button. OFF TIME SETTING (PROGRAM 1):1 2ONAMPMOFF12. , , displayed, is displayed shortly, and hour ashes.13. To select hour, press or button.14. To conrm press button. , , displayed, displayed short-ly, and minutes ash.15. To select minutes press or but-ton.16. To conrm press button.NOTE: Either continue to PROGRAM 2 and set on and off times or stop programming at this point, and PROGRAM 2 re-mains deactivated.NOTE: PROGRAM 1 and 2 use the same on (Thermostatic) and off temperatures for , and Daily Timer (  , , ,  ,  ,  , ). Once a new on (Thermostatic) and / or off tempera-ture has been set, that temperature becomes the new default setting.NOTE: If , or Daily Timer are programmed for PRO-GRAM 1 and PROGRAM 2 on and off times, these be-come the new default times. The batteries must be re-moved to clear the PROGRAM 1 and PROGRAM 2 on and off times and temperatures. or Daily Timer (  , , ,  ,  ,  , ) selected▪ Set on time and off time using same procedure as “ se-lected” (above).▪ : Set on time and off time for both Saturday and Sunday.▪ Daily Timer: Unique on and off times may be set for a single day of the week, for multiple days of the week, or for every day of the week. ▪ Wait to nish setting. AUXILIARY FEATURE (2ND BURNER FEATURE)The latching solenoid valve will open automatically after ignition or after switching the system off, so that the maximum ow of gas is supplied to both burners assisting with the ignition pro-cess. After pressing the AUX-button the motor will turn 7 sec-onds in the ON direction until the max. position is reached.1 2ONAMPMOFFON:To switch a burner on, press the but-ton. displayed. OFF: To switch the burner off, press the button. disappears.NOTE: The latching solenoid valve cannot operate manually. If the receiver battery runs down it will remain in the last operating position. ECO MODEAMON: Press button to enter Eco Mode. displayed.OFF: Press button. disappears.CIRCULATING FAN OPERATIONAMCirculating fan has 4 speed levels from low (1 bar) to high (4 bars).SETTING: 1. Press button and hold until ashes.2. Press button to increase fan speed and button to decrease fan speed.3. To conrm setting either press but-ton or wait ( displayed).OFF: Press button until all 4 speed level bars disappear.NOTE: SETTING only. If the fan was not switched off after last use, it starts automatically 4 minutes after ignition at max-imum speed and goes to the last set level after 10 sec-onds. The fan stops 10 minutes after the gas is OFF or at pilot.
21 / 29ENGLISHINSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.AMON: Press button ( displayed). Light is on at preset level.OFF: Press button ( disappears). SETTING: 1. Press button and hold until ash-es.2. To adjust light between 20…100 % press or button. 3. To conrm setting either press but-ton or wait ( displayed).NOTE: The Light works independently of the pilot ame. If you want the light on but no ame, press button.MYFIRE APPNOTICEBefore the app can be used, the myre Wi-Fi Box must be wired and plugged into mains power according to myre app setup diagram (see gure 30, page 29), and the app setup must be completed (see myre app setup, page 24).1 2ONAMPMOFFIf Thermostatic, Program or Eco Mode is activated, the corresponding icon and “” is displayed on the handset.The modes can be operated according to the descriptions on previous pages.NOTE: In Manual Mode “” is NOT displayed on the handset.LIGHT / DIMMER OPERATION
22 / 29INSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.The Puck is a smart control that works in conjunction with the GV60 / Symax system. Its basic functions include turning the re on and off and turning the ame height up and down.The Puck is equipped with temperature sensing that allows the use of the popular myre app. ON / OFFUp / HIDown /LO Figure 23: 3-button layout TECHNICAL DATAAMBIENT TEMPERATURE RANGE CSA: The Puck: 32 °F to 131 °F CE: The Puck: 0 °C to 55 °C RADIO FREQUENCY CSA: 918.0 MHz for U.S. (FCC), Canada (ISED), New Zea-land (RNZ) and Australia (ACMA) (The Puck, receiver) CE: 868.1 MHz for Europe (The Puck, receiver) (see radio frequency information on page 4.) POWER SUPPLY Handset: 2 x 1.5 V “AAA” (quality alkaline recommended) NOTICEWiring of valve and receiver must be completed before starting ignition. Failure to do so could damage the electronics.NOTICEThe handsets and receivers are not interchangeable with previous electronics.To avoid damaging the electronics, do NOT use metal tools to remove the batteries from the handset / receiver. ▪ Without using a mains adapter, battery replacement is recom-mended at the beginning of each heating season.▪ Old or dead batteries should be removed immediately. If left in the unit the batteries can overheat, leak, and / or explode.▪ Do NOT expose batteries (including during storage) to direct sunlight, excessive heat, re, moisture, or severe impact. Each of these conditions can cause the batteries to overheat, leak, and / or explode. ▪ Batteries must be kept within their recommended temperature limits (ambient battery temperature range: 32 °F to 131 °F / 0 °C to 55 °C).▪ New and old batteries and different brands of batteries should not be used together. Mixing of various batteries can cause the batteries to overheat, leak, and / or explode.THE PUCK HANDSETSYNCHRONIZATION RECEIVER / THE PUCK HANDSETNOTICESee page 7 for more information about synchronization between receiver and The Puck handset.MODES OF OPERATIONWhen pilot ignition is conrmed, motor turns automatically to maximum ame height.TURN FIRE ON AND OFF▪ Press and hold the button until two short beeps conrms the start se-quence has begun; release button.▪ Main gas ows once pilot ignition is conrmed.▪ Press and hold the button to turn OFF.If the pilot does not stay lit after several tries, turn the main valve knob to OFF and follow the instructions “TURN OFF GAS TO APPLIANCE” (see page 9). STANDBY MODE (PILOT FLAME)▪ Press and hold the "–" button to set appliance to pilot ameFLAME HEIGHT ADJUSTMENT▪ To increase ame height press and hold "+" button.▪ To decrease ame height or to set ap-pliance to pilot ame, press and hold "–" button. DESIGNATED LOW FIRE AND HIGH FIRE▪ To go to hi re, double-click "+" button.▪ To go to low re, double-click "–" button. NOTE: Flame goes to high re rst be-fore going to low re.If the appliance will not operate, follow the instructions “TURN OFF GAS TO APPLIANCE” (see page 9).
23 / 29ENGLISHINSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.MYFIRE WI-FI BOX (B6R-W2…)The second generation of the Wi-Fi Box has a faster processing speed, two RGB outlets, identical connectors on both ends of the cable, and the Wi-Fi Box itself has a much smaller footprint.TECHNICAL DATAAMBIENT TEMPERATURE RANGE 32 °F to 176 °F / 0 °C to 80 °C RADIO FREQUENCY 2.4 GHz (see radio frequency information on page 4.) POWER SUPPLY 6 VDC powered by the receiverWIRELESS COMMUNICATION ▪ WPA2 authentication ▪ AES 256-bit encryption security ▪ Compatible with IEEE 802.11 b/g/nPOWER CONSUMPTION Nominal: max. 0.5 W Standby: max. 5 mALED RGB CONTROL OUTPUT Phoenix, 3 pol, MC 1.5 / 3-ST-3.5, 5 VDC - 24 VDC / 5 ALED RGB EXTERNAL POWER INPUT Phoenix, 2 pol, MC 1.5 / 2-ST-3.5, 5 VDC - 24 VDC / 5 AAPPROVALS / SDOC Europe (CE); U.S. (FCC), Canada (ISED), New Zealand (RNZ), Australia (ACMA)MODES OF OPERATIONThe myre Wi-Fi Box communicates with a home network (Wi-Fi Router) over a wireless signal. 1. The myre Wi-Fi Box must be wired to the receiver according to the myre app setup diagram (see gure 30, page 29) 2. Connect receiver to mains power. The myre Wi-Fi Box start with the Access Point Mode (green/blue LED blinking). Go to “myre app setup”…MINIMUM REQUIREMENT FOR WI-FI ROUTER▪ IEEE 802.11n/g/b compatibility▪ WPA2 encryption ▪ Radio frequency: 2.4 GHz band▪ Wireless auto channel: Automated search for WLAN radio channel free of interference ▪ User Datagram Protocol (UDP) support▪ multicast DNS (mDNS) for Kwik Connect processMINIMUM REQUIREMENT SMART DEVICE:▪ iOS 8.0 or Android 4.2Reset button (Use paper clip to push button)Receiver LED 1RGBPower Input Receiver cableRGB 1 RGB 2Figure 24: myre Wi-Fi Box (B6R-W2…) LED INDICATION ON MYFIRE WI-FI BOX (see gure 24, page 23)2 RGB LEDsLabel LED StatusReceiver LED 1Green Connected to receiver.Red Not connected to receiver.Off Standby mode is active or no Power supply.WLAN LED 2Green Wi-Fi connection is safe.Blue/Green blinking Access point mode (AP mode) is active.Red Not connected to home network (Wi-Fi Router).Off Standby mode is active or no power supply.RESET STATUS ON MYFIRE WI-FI BOX:Press Reset ButtonLED FunctionPower-On-Reset or 1-sec-ResetWLAN LED 2 ashes red, green and blueIf no network is set, the AP Mode will be activated for 2 hours. When the network isn't set after 2 hours, the Wi-Fi Box will go to Standby Mode.Once a network is set, the Wi-Fi Box will connect directly.7 secs WLAN LED 1 ashes every 500 ms in blueRemoves the Wi-Fi settings and turns on the Access point mode (AP mode) for 2 hours.20 secs WLAN LED 1 ashes every 50 ms in blueErases all Setup Data. The Wi-Fi chip will be set to the last version after the reboot. The AP-Mode will be activated for 2 hours.NOTICE▪ A Symax handset or The Puck must be used to achieve full functionality.▪ If mains power is lost, disconnect the myre Wi-Fi Box from the receiver. This will prevent receiver batteries from being drained quickly.▪ Multiple users on the same Wi-Fi channel may interfere with the data transfer. Press reset button on the myre Wi-Fi Box for 1 second to change current channel (see gure 24, page 23).▪ If no network is congured, the myre Wi-Fi Box will leave the Access Point Mode (AP Mode) after 2 hours.▪ If you have multiple replaces using myre Wi-Fi Boxes, the minimum distance between the myre Wi-Fi Boxes must be 60 cm (2'). A shorter distance may interfere with the data transfer.Do not connect the combination control system to the LED connections of the myre Wi-Fi Box.WLAN LED 2
24 / 29INSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.MYFIRE APP SETUPNOTICEFor myre app setup, you will need your Wi-Fi network SSID and password. For more detailed app setup / operating instructions refer to www.myreapp.comINITIAL SETUP1. Download myre app from Apple App Store or Google Play Store.2. Touch screen to start app setup.3. Choose language, temperature (°C or °F) and time format (12 or 24 hour).REGISTRATIONNOTE: You must register before logging in. Registration is one time only.1. Fill in data and accept the “Privacy Policy”.2. Touch “OK” in pop-up notice.3. Touch link to conrm email verication.4. You will be shown a message that you have successfully reg-istered the myre app.5. Return to app.LOGIN1. Fill in your registration password.2. Accept “Terms and Conditions”.3. Touch the “Login” button.KWIK CONNECTCONNECT SMART DEVICE TO MYFIRE WI-FI BOX1. Touch the icon.2. The Home Wi-Fi Network name your smart device is currently connected to is displayed.3. Type in the password of the displayed Home Wi-Fi Network.4. Touch "Connect". The myre App starts connecting the myre Wi-Fi Box to the selected Home Wi-Fi Network.COMPLETE MYFIRE APP SETUP1. Type in a name for your replace or select an icon.2. Activate Fan, Light and AUX if installed to your replace.3. Touch "Finish" to complete the setup.The home screen is displayed and the myre app is ready to go.STANDARD SETUPIF KWIK CONNECT IS NOT AVAILABLE, AND YOU HAVE EN-TERED THE CORRECT PASSWORD, USE STANDARD SETUP. 1. Type in the password of the displayed Home Wi-Fi Network.2. Follow the instructions on the screen and touch the "Standard Setup" button to proceed.3. Go to your smart device Wi-Fi settings and select the myre Wi-Fi Box network (myre_WiFi-Box_<number>) you want to connect.4. Go back to the myre app setup and follow the instructions on the screen. Your selected Wi-Fi Box network name from the smart device Wi-Fi settings.USE RETRY IF PASSWORD IS INCORRECT1. Touch the "Retry" button to repeat the Kwik Connect process.2. Type in the correct password.NOTICETo connect myre Wi-Fi Box to Wi-Fi Router (home network), make sure:▪ Home network is available.▪ Home network name and password are correct.▪ SSID of the Wi-Fi Router is not hidden.▪ Home network signal is in range.▪ Wi-Fi Router supports User Datagram Protocol (UDP).NOTICE▪ After setting up the myre Wi-Fi Box and myre app, the time has to be synchronized in the settings of the myre app.▪ The active device (The Puck or Symax handset or smart device) is the one last used. An exception is if the non-active devise is used to change Light, Fan, or AUX. The non-active device will make the changes, but the active device remains so if it is in Thermostatic, Program, or Eco Mode. If a Prole includes a Thermostatic, Program, or Eco setting it will also cause the active device to remain active.▪ If Thermostatic, Program, or Eco Mode is activated using the app, the corresponding icon and “ ” is displayed on the Symax handset (see gure 25, page 24).▪ During motor movement no information between receiver and transmitter is exchanged. The synchronization follows after motor has stopped. ▪ The room temperature data is transferred by the handset during synchronization.Figure 25: App connected (in Thermostatic Mode)It is the responsibility of the OEM to consider the following:▪ The location of the GV60 system components will signicantly effect the radio signal strength.▪ The type of materials (e.g. sheet metal) used in the construction of the gas replace will signicantly effect the radio signal strength.▪ Operate the system with a dedicated mains power supply and/or batteries.▪ Do not use near household electrical wiring and/or magnetic elds.▪ Other transmitters using the same signal will negatively affect the radio signal strength.▪ Adjustment of the on-board antenna on the receiver can improve signal strength.▪ Do not store or locate the GV60 system components in a hot, cold, or humid environment.NOTICE
29 / 29ENGLISHINSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.MYFIRE APP SETUPFigure 30Pilot BurnerG30-ZP2M8 Wire CableG6R-C…Thermocurrent Cable SWwith ON/OFF SwitchG60-ZSKS(L)S…Thermocurrent Cable TCG60-ZKIRS…Cable G60-ZCSW2…Mains Adapter (optional) G60-ZMA3Provided by OEM.myfire Wi-Fi Box B6R-W2(XX)-(2)-(T)Temperature Sensor (optional)G60-ZCT…RGB 1 Phoenix, MC 1.5/3-ST-3.5Receiver B6R-R8(A)PB6R-R8(A)PTMain Burner Relay with Cable (volt-free contact)G6R-CL… (50 V/0.6A)G6R-CLB… (240 V/5A)Ignition Cable G60-ZKIS…Interrupter BlockG60-ZUSV…Gas Combination ControlGV60…Cable G6R-CBV…Home NetworkWall Switch (optional)G6R-ZWSE(N)…ON-OFFUPDOWNV Module (optional) G6R-BU(E)…Fan4 levels from60 % to 100 %14 to 100 WattMains Power115/230 V; ACLightInfinitely variable20 % to 100 %0 to 100 WattNOTE: To connect LED lights or 12 V lamps a driver/transformator is needed.RGB Power InputLED Driver / Transformer5 V - 24 V DC / 5 AWS2811/12 StandardAUX RGB 2 Phoenix, MC 1.5/3-ST-3.5Symax Handset (optional) B6R-H8(A)…P…D…The Puck – Handset (optional) B6R-H8(A)SP…Mobile Device with myfire App (Android/iOS)-11ºCORREQUIRED HANDSET
© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.GV60-II.OI-EN-02.2019Exclusive Distributor North Americafor Mertik MaxitrolMaxitrol Company23555 Telegraph Rd., PO Box 2230Southfield, MI 48037-2230USA Tel: + 1 248-356-1400 Fax: + 1 248-356-0829www.maxitrol.comExclusive Distributor Europefor Maxitrol Company Mertik Maxitrol GmbH & Co. KG Warnstedter Str. 3, 06502 ThaleGERMANYTel: + 49 3947 400-0Fax: + 49 3947 400-200www.mertikmaxitrol.comRR© 2018 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.

Navigation menu