Mertik Maxitrol and KG B6RHAS Control Unit For GV60/Symax System User Manual Users manual Part 1 of 3
Mertik Maxitrol GmbH & Co. KG Control Unit For GV60/Symax System Users manual Part 1 of 3
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- 1. Users manual Part 1 of 3
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- 3. Users manual Part 3 of 3
Users manual Part 1 of 3
DRAFT February 14, 2019 ENGLISH GV60 Bidirectional Control System for use with The Puck and Symax© Handsets together with myfire© App Installation and Operating Instructions R ENGLISH GV60 Bidirectional Control System for use with The Puck and Symax© Handsets together with myfire© App Installation and Operating Instructions APPLICATION AND COMPONENTS Application ................................................................................. 3 Components .............................................................................. 3 GV60 – GAS COMBINATION CONTROL Technical Data ........................................................................... 4 Mounting Position ...................................................................... 5 Gas Connections ....................................................................... 5 Perform Pressure Test .............................................................. 6 Wiring ......................................................................................... 6 Thermocouple Circuit ................................................................. 6 Ignition Cable ............................................................................. 6 Receiver ..................................................................................... 6 V Module .................................................................................... 7 Knob Settings ............................................................................ 7 Adjustment ................................................................................. 7 Final Check ................................................................................ 8 Manual Operation ...................................................................... 9 Turn off Gas to Appliance ........................................................ 10 Automatic turn down to pilot .................................................... 10 Automatic Shut off ................................................................... 10 TOUCHPAD / WALL SWITCH ................................................... 11 SWITCH PANEL ....................................................................... 11 © 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved. SYMAX HANDSET Technical Data ......................................................................... 12 Synchronization Receiver / Symax Handset ............................ 12 General Notes ......................................................................... 12 8-SYMBOL .............................................................................. 13 Setting Fahrenheit or Celsius .................................................. 13 Setting the Time ...................................................................... 13 Child Proof ............................................................................... 13 Manual Mode ........................................................................... 14 Designated Low Fire and High Fire ......................................... 14 Countdown Timer .................................................................... 14 Modes of Operation ................................................................. 15 Thermostatic Mode .................................................................. 15 Program Mode ......................................................................... 15 Auxiliary Feature (2nd Burner Feature) .................................... 16 Eco Mode ................................................................................ 16 myfire App ............................................................................... 16 10-SYMBOL ............................................................................. 17 Setting Fahrenheit or Celsius .................................................. 17 Setting the Time ...................................................................... 17 Child Proof ............................................................................... 17 Manual Mode ........................................................................... 18 Designated Low Fire and High Fire ......................................... 18 Countdown Timer .................................................................... 18 Modes of Operation ................................................................. 19 Thermostatic Mode .................................................................. 19 Program Mode ......................................................................... 19 Auxiliary Feature (2nd Burner Feature) .................................... 20 Eco Mode ................................................................................ 20 Circulating Fan Operation ....................................................... 20 Light / Dimmer Operation ......................................................... 21 myfire App ............................................................................... 21 THE PUCK HANDSET Technical Data ......................................................................... 22 Synchronization Receiver / The Puck Handset ........................ 22 Modes of Operation ................................................................. 22 MYFIRE WI-FI BOX (B6R-W2…) Technical Data ......................................................................... 23 Modes of Operation ................................................................. 23 MYFIRE APP SETUP App setup ................................................................................. 24 WIRING DIAGRAMS Basic ........................................................................................ 25 Fan, Light/Dimmer, Latching Solenoid .................................... 26 2nd Thermocouple ..................................................................... 27 Receiver for Power Flue Control ............................................. 28 Myfire app setup ...................................................................... 29 1 / 29 INSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY IMPORTANT SAFETY INFORMATION Read these instructions carefully and completely before installing or operating. Failure to follow them could result in a fire or explosion causing property damage, personal injury, or loss of life. Service and installation must be performed by a trained / experienced service technician. WHAT TO DO IF YOU SMELL GAS ▪ Do NOT operate any appliance. ▪ Do NOT touch any electrical switch; do NOT use any phone in your building. ▪ Immediately evacuate the area and contact the gas supplier. Follow the gas supplier’s instructions. ▪ If you cannot reach the gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency, or the gas supplier. Installation shall conform with local codes, or in the absence of local codes, in accordance with the National Fuel Gas Code ANSI Z223.1 / NFPA 54 or the IFGC or CSA B149.1. All piping and tubing must comply with local codes and ordinances. Use only your hand to push in or turn the gas control knobs. Never use tools. If a knob will not push in or turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair can result in a fire or explosion. Do NOT use a product if you suspect it has been subjected to high temperatures, damaged, tampered with, or taken apart. Do NOT use a product if you suspect it has been under water or that liquid has seeped into the product. Any of these incidents can cause leakage or other damage that may affect proper operation and cause potentially dangerous combustion problems. Damper position must be in accordance with Manufacturer’s Installation Instructions and all applicable standards. Failure to follow them could result in a fire or explosion causing property damage, personal injury, or loss of life. Do NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this control or other appliances. ELECTRIC SHOCK HAZARD ▪R ead these instructions carefully. Failure to follow them could result in property damage, personal injury, or loss of life. ▪ This control must be electrically wired and operated in accordance with all codes and local regulations. Service and installation must be performed by a trained, experienced service technician. ▪D o NOT use the control if you suspect it may be damaged. GENERAL INSTALLATION INFORMATION NOTICE © 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved. It is the responsibility of the OEM to consider the following: ▪ The location of the GV60 system components will significantly effect the radio signal strength. ▪ The type of materials (e.g. sheet metal) used in the construction of the gas fireplace will significantly effect the radio signal strength. ▪O perate the system with a dedicated mains power supply and/or batteries. ▪D o not use near household electrical wiring and/or magnetic fields. ▪O ther transmitters using the same signal will negatively affect the radio signal strength. ▪ Adjustment of the on-board antenna on the receiver can improve signal strength. ▪D o not store or locate the GV60 system components in a hot, cold, or humid environment. 2 / 29 DRAFT INSTALLATION AND OPERATING INSTRUCTIONS FOR OEM USE ONLY APPLICATION AND COMPONENTS APPLICATION GV60 is a battery-powered electronic remote ignition and control system for gas appliances with pilot burners and ODS systems. COMPONENTS 8-symbol handset B6R-H8(A)TL3P...D 10-symbol handset B6R-H8(A)TV...P...D Wall Switch EU G6RZWSE… with integrated Touchpad G6R-TPN... Wall Switch / Touchpad Cable G6R-CWSN… Switch Panel with cable G6R-SPKS / 1000 ENGLISH The Puck B6R-H8(A)SP... Figure 1: Handsets Figure 2: Operation Combination Control GV60… Interrupter Block G60-ZUSV… Battery Box G60-ZB(S)90… Receiver B6R-R8(A)P…, B6R-R8(A)PT…, B6R-R8(A)PT(2)... Thermoelement G60-ZPT600A G60-ZPT1500A Pilot Burner G30-ZP2M-L (Europe only) Ignition Cable G60-ZKIS… Thermocurrent Cable Interrupter Block – Receiver TC G60-ZKIRS… 8 Wire Cable Combination Control – Receiver G6R-C… Relay with Cable (optional) G6R-CL40, G6R-CLB40 Thermocurrent Cable, Interrupter Block – Receiver SW or with ON / OFF switch G60-ZSKS(L)S… without ON / OFF switch G60-ZKIRSWS… Figure 3: Basic © 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved. Latching Solenoid Valve (with cable) GV-S60… Cable, V Module – Receiver G6R-CBV… V Module G6R-BU(E)… G60-ZMA3 with connections for EU, UK, and US Figure 4: Additional Function (Latching Solenoid, Fan, Light / Dimmer) Receiver B6R-R8(A)PT... Figure 5: Mains Adapter 2nd Thermocouple Cable G60-ZCTC / 2000 Ground Cable G60-ZCGTC / 2000 myfire Wi-Fi Box B6R-W2… Cable, myfire Wi-Fi Box – Receiver G60-ZCSW2-1000 2nd Thermocouple G60-ZPT300 Figure 6: 2 Thermocouple Option nd Figure 7: myfire app setup 3 / 29 INSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY GV60 – GAS COMBINATION CONTROL TECHNICAL DATA APPROVALS CSA: Multifunctional gas control according to ANSI Z21.78 6.20 and ANSI Z21.20 6.20 for U.S. & Canada CE: Gas Appliances Regulation 2016/426/EU and DIN EN 298, DIN EN 126, DIN EN 13611, 2014/53/EU (RED) FUELS CSA: Suitable for natural, manufactured, mixed gases, liquefied petroleum gases, and LP gas-air mixtures. CE: Suitable for use with gases of EN 437 gas family 1, 2 and 3. PRESSURE DROP / CAPACITY CSA: @ 1" w.c. at 65,000 BTU / hr for 0.65 s.g. natural gas CE: 2.5 mbar (0.25 kPa) at 1.2 m³ / h air RANGE OF REGULATION CSA: 10,000 to 85,000 BTU / hr CE: Class C according EN 88 REGULATOR ADJUSTMENT CSA: 3" w.c. to 5" w.c.; 8" w.c. to 12" w.c. Convertible Regulator: 3 to 4.5" NG / 8.5 to 11.5" LP CE + CSA: 3" w.c. to 12" w.c. (7.5 to 30 mbar) CE: 5 to 40 mbar (0.5 to 4 kPa) MAXIMUM INLET PRESSURE CSA: ½ psi (14" w.c.) CE: 50 mbar (5 kPa) MAIN GAS CONNECTION CSA: ⅜ NPT (ANSI / ASME B1.20.1) CE: Rp ⅜ (ISO 7-1 / EN 10226-1), compression fittings for 8 mm, 10 mm or 12 mm tube PILOT GAS CONNECTION CSA: 7 / 16-24 UNS for ¼" or 3/ 16 " tubing CE: M10x1 for 4 mm or 6 mm tubing INLET AND OUTLET CONNECTION Side or Bottom MAXIMUM ALLOWED TORQUE - INLET, OUTLET, LATCHING SOLENOID ⅜" CSA: 280 inch-pounds CE: 35 Nm - LATCHING SOLENOID 8 mm tube CE: 20 Nm - PILOT GAS CONNECTION CSA: 100 inch-pounds CE: 15 Nm THERMOCOUPLE / INTERRUPTER BLOCK 11 / 32-32 UNS, M10x1, M9x1, M8x1 4 / 29 AMBIENT TEMPERATURE RANGE CSA: Combination Control: 32 °F to 176 °F Latching Solenoid Valve: 32 °F to 176 °F Misc. cables: 221 °F Relay with Cable: 158 °F CE: Combination Control: 0 °C to 80 °C Latching Solenoid Valve: 0 °C to 80 °C Misc. cables: 105 °C Relay with Cable: 70 °C GENERAL RADIO FREQUENCY INFORMATION Amendment: This device complies with Part 15 of the FCC Rules. It also contains licence-exempt transmitter(s) / receiver(s) that comply with Innovation, Science and Economic Development Canada's licence-exempt RSS(s). Operation is subject to the following two conditions: (1) This device may not cause interference. (2) This device must accept any interference, including interference that may cause undesired operation of the device. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. To satisfy ISED exposure requirements a separation distance of 20 cm or more should be maintained between the antenna of this device and persons during operation. To ensure compliance, operations at closer distances than this are not recommended. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not instal and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: ▪ Reorient or relocate the receiving antenna. ▪ Increase the separation between the equipment and receiver. ▪ Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. ▪ Consult the dealer or an experienced radio / TV technician for help. Compliant with the EU-Radio Equipment Directive 2014/53/EU (RED). It is the appliance manufacturer’s responsibility to determine GV60’s suitability for a specific application. Do NOT remove screws from the gas valve. Do NOT adjust and / or alter any components marked with tamper indicating paint. Motor knob is not to be removed. © 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved. The GV60 remote electronic ignition and control system operates in conjunction with standard pilot burner and ODS systems. When used with thermostatic remote, the GV60 fully modulates between low fire and high fire. Current applications include fireplaces and log sets. DRAFT 1. Turn off gas supply at the appliance service valve before starting installation, and perform a Gas Leak Test after the installation is complete. 2. Install the sediment trap or filter (where required) in the gas supply line to prevent contamination of the gas valve (see figure 8, page 5). 3. Use only your hand to push in or turn the gas control knobs. Never use tools. If a knob will not push in or turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair will void warranty and can result in a fire or explosion. FOR OEM USE ONLY Figure 9: 1 = Clamp Areas, 2 = Mounting Points GAS CONNECTIONS Drop PIPED GAS SUPPLY Horizontal Gas Control Gas Control 3 inch (76 mm) minimum Riser PIPED GAS SUPPLY Sediment Trap Drop TUBING GAS SUPPLY Horizontal 3 inch (76 mm) minimum Sediment Trap Fire or Explosion Hazard. Can cause property damage, severe injury, or death. Do NOT bend tubing at gas valve connection point after compression fitting has been tightened. This can result in a gas leak at the connection. Use new, properly reamed pipe free from metal or material chips. When tubing is used, assure that ends are square, deburred and clean. All tubing bends must be smooth and free of distortion. When threads are tightened, the valve must be held at the designated clamping points (see figure 9, page 5). Gas Control Riser 3 inch (76 mm) minimum Do not overtighten connections. Overtightening can damage the control body resulting in a leak or a control malfunction. (see MAXIMUM ALLOWED TORQUE, see page 4) Sediment Trap Figure 8: Sediment Trap (where required) MOUNTING POSITION I n upright position, gas control knobs are on top of the valve. Valve may be mounted 0° to 90° any direction (including vertical) from the upright position. Valve must NOT be mounted upside down. © 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved. LOCATION Locate the combination gas valve where it is not exposed to steam cleaning, high humidity, dripping water, corrosive chemicals, dust or grease accumulation, or excessive heat. To assure proper operation, follow these guidelines: ▪L ocate combination gas valve in a well-ventilated area. combination gas valve high enough to avoid exposure to ▪ Mount flooding or splashing water. ▪M ake sure the ambient temperature does not exceed the ambient temperature ratings for each component. GV60 standard version is suitable for indoor use only. Main Gas (Tubing Connections) 1. Do not use pipe joint compound. Mertik Maxitrol does NOT recommend the use of Teflon® / PTFE tape. 2. Slip nut and ferrule over tubing. 3. Slide nut and ferrule into place, and insert tubing into inlet / outlet connection until it bottoms. Turn finger tight. 4. U se a wrench to tighten nut about 1 turn beyond finger tight. Main Gas (Pipe Connections) 1. M ertik Maxitrol does NOT recommend the use of Teflon® / PTFE tape. 2. Pipe to be inserted into the valve must be the proper thread length and to gauge. Thread that is cut too long can cause distortion or malfunction if inserted too deeply. Thread cut too short can cause thread stripping if over-torqued. 3. Apply a moderate amount of approved pipe sealant to the pipe only, leaving the two end threads bare. 4. Connect pipe to valve inlet and outlet. Pilot Gas (Tubing Connections) 1. Do not use pipe joint compound. Mertik Maxitrol does NOT recommend the use of Teflon® / PTFE tape. 2. Slip fitting over tubing. 3. Insert pilot tubing into pilot outlet until it bottoms. Turn fitting finger tight. 4. Turn with a wrench until you shear off the ferrule. Turn an additional ¾ turn to make a gas tight seal. 5. Connect other end of tubing to pilot burner. 5 / 29 ENGLISH INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS DRAFT The control valve must be in the closed position when the gas supply line is tested for leakage up to 150 mbar (15 kPa; 2 PSI). Above 150 mbar (15 kPa; 2 PSI) the control valve must be isolated from the gas supply. PERFORM PRESSURE TEST 1. Check carefully for gas leaks immediately after the valve has been installed and the gas turned on. Do this before attempting to operate the appliance or other gas burning device. 2. Using a clean brush, apply an approved leak test solution to the tubing and pipe connections. Bubbles indicate a leak. 3. If no leakage is detected, light the main burner. 4. With the main burner in operation, apply an approved leak test solution to all tubing and pipe connections (including adapters) and the valve inlet and outlet. Bubbles indicate a leak. 5. If a leak is detected, tighten pipe connections (including adapters) according to “Gas Connections” (see page 5). FOR OEM USE ONLY CAUTION: Further tightening will damage the plastic sleeve in the brass interrupter block and will cause a short in the circuit. NOTE: Do not over-torque or under-torque the interrupter block to achieve a specific slot alignment. 2. Slide spade connectors into plastic insert (see figure 10, page 6). 3. Slide plastic insert with spade connectors into the brass interrupter block until it snaps (see figure 11, page 6). 4. While holding the interrupter block with a wrench, thread the thermocouple into the female end of the interrupter block ¼ – ½ turn beyond finger tight (see figure 12, page 6). IGNITION CABLE AMBIENT TEMPERATURE RANGE CSA: Ignition Cable: 302 °F CE: Ignition Cable: 150 °C CAUTION: Damage and / or interference will occur to the GV electronic system if the ignition cable (high voltage) is not separated from other GV system wiring. NOTICE WIRING (see figures 26-30, pages 25-29) Connect all components according to the appropriate wiring diagram. ▪ When GV60 components are installed, make sure they are not exposed to dirt, oil, grease or other chemical agents. ▪ Do not permit foreign particles under plastic cover. ▪ Place ON / OFF switch (if equipped) where it is easily accessible for the user. NOTICE Wiring of valve and receiver must be completed before starting ignition. Failure to do so could damage the electronics. THERMOCOUPLE CIRCUIT Total resistance of thermocouple circuit should be minimized to ensure proper operation. Do not damage the ignition cable while attaching it to the ignition electrode. When the cable is in place, avoid contact with sharp objects or edges. With cables longer than 900 mm, avoid contact with metal parts, as this could decrease spark. RECEIVER AMBIENT TEMPERATURE RANGE CSA: Receiver without internal batteries: Receiver with internal batteries: CE: Receiver without internal batteries: Receiver with internal batteries: 32 °F to 176 °F 32 °F to 131 °F 0 °C to 80 °C 0 °C to 55 °C RADIO FREQUENCY CSA: 918.0 MHz for U.S. (FCC), Canada (ISED), New Zealand (RNZ) and Australia (ACMA) (handset, receiver) CE: 868.1 MHz for Europe (handset, receiver) (see general radio frequency information on page 4.) POWER CONSUMPTION (STANDBY) CSA + CE: B6R-R8(A)... : 0.7 mW POWER CONSUMPTION (NOMINAL) CSA + CE: B6R-R8(A)... : 0.8 mW POWER CONSUMPTION (MOTOR TURN) CSA + CE: B6R-R8(A)... : 0.25 W Figure 10 Figure 11 Figure 12 NOTICE The use of the Mertik Maxitrol interrupter block is recommended. Keep connection of interrupter block and thermocouple clean and dry. Avoid excessive bending of the thermocouple tubing during installation (min. 1ʺ radius; 2.5 cm) as this can cause it to fail. 1. Tighten brass interrupter block into valve ¼ turn beyond finger tight. If necessary, an additional ¼ turn is possible. 6 / 29 POWER CONSUMPTION (IGNITION) CSA + CE: B6R-R8(A)... : 3.0 W POWER SUPPLY Receiver: 4 x 1.5 V “AA” (quality alkaline recommended) An AC mains adapter may be used instead of batteries. NOTICE Only the Mertik Maxitrol AC mains adapter (see figure 5, page 3) or one preapproved by Mertik Maxitrol can be used. Use of other adapters can render the system inoperable. © 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved. Do NOT use if leakage is detected. There is a danger of fire or explosion depending on conditions. INSTALLATION AND OPERATING INSTRUCTIONS DRAFT NOTICE The antenna (see page 25) must not cross or come into contact with the ignition wire. This will render the receiver inoperable. FOR OEM USE ONLY the synchronization and data exchange is in process (see figure 13, page 7). Two (2) short beeps confirm the code is set. After successful synchronization the current state of the gas fire is displayed on the handset. Batteries – Receiver NOTICE Wiring of valve and receiver must be completed before starting ignition. Failure to do so could damage the electronics. The handsets and receivers are not interchangeable with previous electronics. To avoid damaging the electronics, do NOT use metal tools to remove the batteries from the handset / receiver. ▪ Without using a mains adapter, battery replacement is recommended at the beginning of each heating season. ▪ Old or dead batteries should be removed immediately. If left in the unit the batteries can overheat, leak, and / or explode. ▪ Do NOT expose batteries (including during storage) to direct sunlight, excessive heat, fire, moisture, or severe impact. Each of these conditions can cause the batteries to overheat, leak, and / or explode. ▪ Batteries must be kept within their recommended temperature limits (ambient battery temperature range: 32 °F to 131 °F / 0 °C to 55 °C). ▪ New and old batteries and different brands of batteries should not be used together. Mixing of various batteries can cause the batteries to overheat, leak, and / or explode. ▪ Low battery indication: frequent beeps for 3 seconds when motor turns. ▪ The V module for fan speed control and light / dimmer provides the receiver with power. The batteries in the receiver can be used for automatic backup in case of power outage. NOTICE © 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved. To keep the receiver free from debris, dirt, and humidity, do not remove the receiver from the plastic bag until all construction is complete. Radio Frequency Receiver and Handset A code is selected automatically for all Mertik Maxitrol electronics from among 65,000 codes available. The receiver must be paired with the handset. Figure 13: Synchronization of Symax handset in process NOTE: This is a one time setting only, and it is not required after changing the batteries in the handset or receiver. NOTE: Both the receiver and the handset transmit and receive signals (bidirectional). Handset and receiver sync status information every 10 s during first 2 min – afterward every 4 to 6 min. Touching a handset button causes an immediate synchronization. NOTE: When the RF receiver is placed in the appliance, the surrounding metal can reduce reception considerably. NOTICE The handsets and receivers are not interchangeable with previous electronics. Synchronization Receiver /The Puck Handset (First time use only) 1. Insert batteries or connect AC mains power. The module for circulating fan and light / dimmer includes a mains adapter. With mains adapter, batteries can be used for backup. 2. Place ON / OFF switch (if equipped) to ON position. 3. The receiver has to learn the Puck code: Press and hold the receiver’s reset button (see figure 26, page 25) until you hear two (2) beeps. After the second, longer beep, release the reset button. Within the subsequent 20 seconds press and hold the "–" button on the Puck (approx. 4 seconds) until two (2) beeps confirm the set of the code. NOTE: This is a one time setting only, and it is not required after changing the batteries in the handset or receiver. NOTE: The receiver transmits and receives signals (bidirectional) and the handset transmits signals (unidirectional). Handset and receiver sync status information every 4 to 6 min. NOTE: When the RF receiver is placed in the appliance, the surrounding metal can reduce reception considerably. NOTICE The handsets and receivers are not interchangeable with previous electronics. Synchronization Receiver / Symax Handset (First time use only) 1. Insert batteries or connect AC mains power. The module for circulating fan and light / dimmer includes a mains adapter. With mains adapter, batteries can be used for backup. 2. Place ON / OFF switch (if equipped) to ON position. 3. The receiver has to learn the handset code: Press and hold the receiver’s reset button (see figure 26, page 25) until you hear two (2) beeps. After the second, longer beep, release the reset button. Within the subsequent 20 seconds press the button on the handset. "CONN" and a running number from 1 to 8 are displayed on the handset confirming 7 / 29 ENGLISH NOTICE INSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY V MODULE POWER SUPPLY CSA: Inlet: Outlet: Built-in fuse: CE: Inlet: Outlet: Built-in fuse: Pilot Gas Adjustment Screw (turn with screwdriver) Pressure Regulator (remove plug first) 115 VAC / 60 Hz; 210 VA 115 VAC / 60 Hz; 100 VA each 2.5 A 230 VAC / 50 Hz; 210 VA 230 VAC / 50 Hz; 100 VA each 2.5 A Manual Knob Main Valve Knob Connection Piezo Igniter Tab 2.8 x 0.8 mm AMBIENT TEMPERATURE RANGE CSA: V Module: 176 °F CE: V Module: 80 °C POWER CONSUMPTION (NOMINAL) CSA + CE: Depends on connected devices (fan, light) Follow wiring diagram (see figure 27, page 26). Connect the Fan and Light first and then connect the power supply. An LED indicates the power is ON. Use Molex connectors or connect wires to screw terminals. KNOB SETTINGS Knobs function as follows (see figure 14, page 8): KNOB POSITION FUNCTION Main valve knob OFF Prevents main gas flow through valve. Main valve knob ON Permits main gas flow through valve if the pilot is lit and thermocouple is generating sufficient power. Manual knob MAN Allows the pilot to be manually ignited and prevents main gas flow. Manual knob ON Side Inlet Side Outlet Inlet Pressure Tap Outlet Pressure Tap Bottom Outlet Bottom Inlet Minimum Rate Orifice Figure 14: GV60, Connections and Adjustment Options Pilot Flame Adjustment (Vented Units Only) The pilot flow adjustment is preset to maximum at the factory. The pilot flame should envelope ⅜ʺ to ½ʺ of the thermocouple (see figure 15, page 8). 1. The adjustment screw can be reached through a hole in the MANUAL knob (see figure 14, page 8). 2. Turn the MANUAL knob to the ON position. 3. It is now possible to pierce through a film on the cover with a screwdriver to reach the adjustment screw beneath. 4. Turn the adjustment screw clockwise to decrease or counterclockwise to increase pilot flame. ⅜ to ½ in. Allows for automatic ignition. (10 to13 mm) ADJUSTMENT It is the appliance manufacturerʼs responsibility to determine GV60ʼs suitability for a specific application. Do not attempt to remove screws from the top of gas valve. Do not change any adjustments marked with tamper indicating paint. Motor knob is not to be removed. 8 / 29 Magnet Unit Thermocouple Vented Gas Appliances Figure 15: Proper Flame Impingement on Thermocouple Outlet Pressure Adjustment (Vented Units Only) STANDARD REGULATOR OR THROTTLE (Throttle CE Only) 1. Connect a pressure manometer to the valve outlet pressure tap. Pressure tap is opened by turning the screw counterclockwise Pressure regulator or throttle are located under the cover and can be reached by removing the plug (see figures 14, page 8 and 16, page 8). 2. Turn MANUAL knob and main valve knob to the ON position. 3. Turn pressure regulator adjustment screw to set required burner pressure (high fire). Pressure is increased by turning clockwise (pressure regulator models), or decreased by turning counterclockwise © 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved. POWER CONSUMPTION (STANDBY) CSA + CE: G6R-B...V2: 0.5 W G6R-B...V3: 0.3 W INSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY Figure 16: Combination Control GV60, Cover NOTE: Throttle model’s pressure is increased by turning counterclockwise ; or decreased by turning clockwise 4. After adjustment, replace the plug. 5. If no other adjustments are required, close pressure tap(s) by turning the screw(s) full clockwise Check all connections / pressure tap(s) for leaks. 6. If the desired outlet pressure or flow cannot be achieved by adjusting the gas valve, check the gas valve inlet pressure using a manometer at the valve inlet pressure tap. If the inlet pressure is in the normal range, replace the gas valve; otherwise, take necessary steps to assure proper gas pressure to the valve. CONVERTIBLE PRESSURE REGULATOR (CSA Only; Optional) Convertible regulators are designed to deliver either of two fixed outlet pressures for Natural Gas (NG) or LP Gas. To change from one gas to the other, turn the conversion plug (see figure 17, page 9) counter clockwise to remove. Unsnap and remove the plastic part, rotate it 180°, and then slide it back on the conversion plug until it snaps. Turn the conversion plug clockwise until it bottoms out. 1. Set the control into low fire setting by turning the motor knob to OFF position and back until the valve opens. 2. The minimum rate can be set either by screwing in a calibrated minimum rate screw (fixed orifice) or an adjustable minimum rate screw. Controls with adjustable screws without a customer specific setting are factory set at maximum flow. 3. Turn the screw clockwise to decrease the minimum flow. 4. C are should be taken to screw the fixed orifice until it stops. 5. Close pressure tap(s) by turning the screw(s) full clockwise . Check all connections / pressure tap(s) for leaks. Changing the Fuel Type (Vented Units Only; see “Convertible Pressure Regulator”) GV60 can be converted to meet the manufacturer’s requirements for a specific gas type. Adjustments of pressure regulator, minimum rate and pilot gas are according to above-mentioned instructions. To convert for LPG CE it is necessary to block the pressure regulator by turning the regulator adjustment screw fully to the bottom limit (or the throttle adjustment screw fully to the upper limit). FINAL CHECK Observe several complete ON / OFF cycles to ensure proper operation. During these cycles the electronics will determine the optimum ignition sequence timing. 1. S TOP! Read the safety information included before proceeding. 2. Turn main valve knob to the OFF, full clockwise position. 3. Place ON / OFF switch (if equipped) to the O (OFF) position. 4. Wait a minimum of five (5) minutes to clear out any gas. Verify that no gas is in the area around the appliance, including near the floor. If you detect gas STOP! Follow “What to do if you smell gas” in the safety information (see page 2). If no gas is present, proceed according to the Mertik Maxitrol Operating Instructions. Fire or Explosion Hazard. Attempted disassembly or repair can cause property damage, severe injury or death. Do not disassemble the gas valve; it contains no serviceable components. Conversion Plug MANUAL OPERATION (Only possible, when MANUAL knob is used) © 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved. Natural Gas: NG Position 180° Liquefied Petroleum Gas: LP Position Figure 17: Conversion from one gas to another Access to the pilot burner is only required for ignition with a match. When turning main valve knob, do not force. Knob has a slip clutch that clicks until the end stops are reached. This allows for manual flame height adjustment as well as adjustment to pilotStandby position. 1. STOP! Read the safety information included before proceeding. 2. Turn main valve knob to the OFF, full clockwise position. 3. Turn MANUAL knob to the MAN, full clockwise position. 4. Place ON / OFF switch (if equipped) in O (OFF) position. 5. Wait five (5) minutes to clear out any gas. Verify that no gas is in the area around the appliance, including near the floor. If you detect gas STOP! Follow “WHAT TO DO IF YOU SMELL GAS” in the safety information on page 2. If no gas is present, proceed to step 6. 9 / 29 ENGLISH Minimum Gas Flow Adjustment (Vented Units Only) Pressure Regulator or Throttle INSTALLATION AND OPERATING INSTRUCTIONS DRAFT 6. Place ON / OFF switch (if equipped) in I (ON) position. 7. With the MANUAL knob in MAN position a manual pilot valve operator and piezo ignitor (optional) are accessible. 8. Fully push down manual pilot valve operator and hold in, to start pilot gas flow (see figure 18, page 10). Ignition with match: Immediately light the pilot with a match, while continuing to hold in the manual pilot valve operator for about one (1) minute after the pilot is lit. Release manual pilot valve operator. If pilot does not stay lit, wait five (5) minutes and repeat. Ignition with piezo ignitor: Change the ignition cable from the receiver to the valve. Push in the piezo ignitor to ignite. If pilot does not stay lit, wait five (5) minutes and repeat. If the pilot does not stay lit after several tries, turn the gas control knob (main valve knob) to OFF and proceed to step 12. 9. If applicable, replace pilot access panel before proceeding. 10. Turn MANUAL knob to the ON, full counterclockwise position. 11. Turn main valve knob to the full ON, full counterclockwise position. 12. If the appliance will not operate, follow the instructions TO TURN OFF GAS TO APPLIANCE (below). Piezo Ignitor (optional) ON / OFF Switch (optional) in ON Position 8 Wire Receiver Jack Connection Piezo Ignitor Tab 2.8 x 0.8 mm MANUAL Knob in MAN Position Manual Pilot Valve Operator FOR OEM USE ONLY Receiver Overheating The valve turns to pilot flame if the receiver temperature is higher than 176 °F / 80 °C. If batteries are installed in the receiver the temperature must not exceed 140 °F / 60 °C. 1 Hour Turn Down (optional; requires specific handset) ▪ The valve will turn to pilot flame if there is no motor movement over a 1 hour period. NOTE: In Manual Mode the main burner can be turned back ON after the receiver temperature is below 131 °F / 55 °C (with batteries in receiver) or 176 °F / 80 °C (without batteries in receiver). In Thermostatic Mode, the main burner turns back ON automatically. AUTOMATIC SHUT OFF Countdown Timer ▪ At end of Countdown Time period, the fire shuts off. The Countdown Timer only works in Manual, Thermostatic, and Eco Modes. Maximum Countdown Time is 9 hours and 50 minutes. Low Battery Receiver ▪ With low battery power in the receiver the system shuts off the fire completely. This will not happen if the power supply is interrupted. On-Demand pilot ▪ CSA: 7 Day Shut-Off CE: 5 Day Shut-Off ▪ This green feature eliminates gas energy consumption during extended appliance inactivity. The system automatically extinguishes the pilot when the appliance is inactive for an extended period of time. This feature helps the consumer realize cost benefits by automatically eliminating energy consumption during non-heating months and limited use. 2nd Thermocouple Shut Off (optional) ▪ The system shuts off the fire if the main burner does not completely ignite in approximately 22 – 29 seconds (depending if receiver PT or PT2) after ignition or after pushing button. Microswitch Main Valve Knob in OFF Position NOTE: Before the next ignition there is a 2 minute waiting period. If the thermocouple is then still too hot, you will hear a long beep. Figure 18: Combination control, cover 1. Place ON / OFF switch (if equipped) in O (OFF) position. 2. If gas control is accessible turn main valve knob to the OFF full clockwise position. AUTOMATIC TURN DOWN TO PILOT (MOTOR ENDSTOP) 3 Hour No Communication Function ▪ The valve will turn to pilot flame if there is no communication between handset and receiver for a 3 hour period. The fire will continue to function normally when communication is restored. 10 / 29 © 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved. TO TURN OFF GAS TO APPLIANCE DRAFT TOUCHPAD / WALL SWITCH SWITCH PANEL Increase flame height A) Increase flame height ON / OFF B) ON / OFF Decrease flame height C) Decrease flame height Figure 19: Touchpad / Wall Switch Figure 20: Switch Panel AMBIENT TEMPERATURE RANGE CSA: Wall Switch / Touchpad: 176 °F CE: Wall Switch / Touchpad: 80 °C AMBIENT TEMPERATURE RANGE CSA: Switch Panel: 221 °F CE: Switch Panel: 105 °C To Turn ON Appliance ▪P ress button (see figure 19, page 11) until two short beeps confirm the start sequence has begun; release button. ▪ Once pilot ignition is confirmed, there is main gas flow. To Turn ON Appliance ▪ Press “B” button (see figure 20, page 11) until two short beeps confirm the start sequence has begun; release button. ▪ Once pilot ignition is confirmed, there is main gas flow. If the pilot does not stay lit after several tries, turn the main valve knob to OFF and follow the instructions “TO TURN OFF GAS TO APPLIANCE” (see page 10). If the pilot does not stay lit after several tries, turn the main valve knob to OFF and follow the instructions “TO TURN OFF GAS TO APPLIANCE” (see page 10). Flame Height Adjustment ▪P ress and hold (large flame) button to increase flame height. ▪P ress and hold (small flame) button to decrease flame height or to set appliance at pilot flame. Flame Height Adjustment ▪ Press and hold “A” button to increase flame height. ▪ Press and hold “C” button to decrease flame height or to set appliance at pilot flame. Standby Mode (Pilot Flame) ▪ Press and hold (small flame) button to set appliance at pilot flame. Standby Mode (Pilot Flame) ▪ Press and hold “C” button to set appliance at pilot flame. To Turn OFF Appliance To Turn OFF Appliance If the appliance will not operate, follow the instructions “TO TURN OFF GAS TO APPLIANCE” (see page 10). ▪ Press © 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved. FOR OEM USE ONLY ENGLISH INSTALLATION AND OPERATING INSTRUCTIONS button. If the appliance will not operate, follow the instructions “TO TURN OFF GAS TO APPLIANCE” (see page 10). ▪ Press “B” button. TO OPEN AND CLOSE SOLENOID VALVE / BURNER ▪ Simultaneously press the and (small flame) buttons to switch the decorative burner OFF. ▪ Simultaneously press and (large flame) buttons buttons to switch decorative burner on. TO OPEN AND CLOSE SOLENOID VALVE / BURNER ▪ Simultaneously press the “B” and “C” buttons to switch the decorative burner OFF. ▪ Simultaneously press “B” and “A” buttons buttons to switch decorative burner on. NOTE: The latching solenoid valve cannot operate manually. If the receiver battery runs down it will remain in the last operating position. NOTE: The latching solenoid valve cannot operate manually. If the receiver battery runs down it will remain in the last operating position. 11 / 29 INSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY SYMAX HANDSET TECHNICAL DATA AMBIENT TEMPERATURE RANGE CSA: Handset: 32 °F to 131 °F CE: Handset: 0 °C to 55 °C RADIO FREQUENCY CSA: 918.0 MHz for U.S. (FCC), Canada (ISED), New Zealand (RNZ) and Australia (ACMA) (handset, receiver) CE: 868.1 MHz for Europe (handset, receiver) (see general radio frequency information on page 4.) POWER SUPPLY Handset: 2 x 1.5 V “AAA” (quality alkaline recommended) NOTICE Wiring of valve and receiver must be completed before starting ignition. Failure to do so could damage the electronics. NOTICE The handsets and receivers are not interchangeable with previous electronics. To avoid damaging the electronics, do NOT use metal tools to remove the batteries from the handset / receiver. ▪ Without using a mains adapter, battery replacement is recommended at the beginning of each heating season. ▪ Old or dead batteries should be removed immediately. If left in the unit the batteries can overheat, leak, and / or explode. ▪ Do NOT expose batteries (including during storage) to direct sunlight, excessive heat, fire, moisture, or severe impact. Each of these conditions can cause the batteries to overheat, leak, and / or explode. ▪ Batteries must be kept within their recommended temperature limits (ambient battery temperature range: 32 °F to 131 °F / 0 °C to 55 °C). ▪ New and old batteries and different brands of batteries should not be used together. Mixing of various batteries can cause the batteries to overheat, leak, and / or explode. SYNCHRONIZATION RECEIVER / SYMAX HANDSET NOTICE See page 7 for more information about synchronization between receiver and Symax handset. 12 / 29 GENERAL NOTES Batteries – Handset Low battery indicator on handsets. Software Version Press and buttons simultaneously. Software version is displayed. Handset Model Number Press and buttons simultaneously. Handset model number is displayed. Handset One Button and Two Button Ignition Change from one button to two button ignition (Default Setting) or vice versa by pressing and holding button for 10 sec. immediately after installing batteries. is displayed and or (One or Two Button Ignition) is flashing. When change is complete changes to or vice versa. Deactivate Functions 1. Install batteries. All icons are displayed and flashing. 2. While the icons are flashing, press the relevant function button and hold for 10 sec. 3. The function icon will flash until deactivation is complete. Deactivation is complete when the function icon and two horizontal bars are displayed. NOTE: If a deactivated button is pressed, there is no function, and two horizontal bars are displayed. NOTE: D eactivation remains in effect after change of batteries. Activate Functions 1. Install batteries. All icons are displayed and flashing. 2. To activate a function, press the relevant button and hold for 10 sec. 3. The function icon will continue to flash until activation is complete. Activation is complete when the function icon is displayed. The following Functions can be Deactivated / Activated ▪ CHILD PROOF ▪ PROGRAM MODE ▪ THERMOSTATIC MODE (also deactivates PROGRAM MODE) ▪ ECO MODE ▪ LIGHT / DIMMER OPERATION ▪ CIRCULATING FAN OPERATION ▪ AUXILIARY FEATURE (2ND BURNER FEATURE) ▪ COUNTDOWN TIMER © 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved. The Symax System uses the same easy-to-operate logic – find the symbol for the function you want and touch that symbol – but it now has new tactile buttons for an immediate, positive response. INSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY 10-SYMBOL OPERATION Child Proof Time Signal Indicator Thermostatic Mode Battery Status AM PM ENGLISH Fan Countdown Timer Fahrenheit or Celsius Program Mode Light ON OFF 1 2 Eco Mode Temperature Auxiliary Feature (2nd Burner Feature) Figure 22: 10-symbol Display SETTING FAHRENHEIT OR CELSIUS AM PM To change between °C and °F, press and buttons simultaneously. NOTE: Choosing °F results in a 12 hour clock. Choosing °C results in a 24 hour clock. ON OFF 1 2 CHILD PROOF AM PM ON OFF 1 2 ON: To activate press and buttons simultaneously. displayed and the handset is rendered inoperable, except for the OFF function. OFF: To deactivate press and buttons simultaneously. disappears. SETTING THE TIME AM PM ON OFF © 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved. 1 2 1. Press and buttons simultaneously. Day flashes. 2. Press or button to select a number to correspond with the day of the week (e. g. = Monday, = Tuesday, = Wednesday, = Thursday, = Friday, = Saturday, = Sunday). 3. Press and buttons simultaneously. Hour flashes. 4. To select hour press or button. 5. Press and buttons simultaneously. Minutes flash. 6. To select minutes press or button. 7. To confirm press and buttons simultaneously or wait. 17 / 29 INSTALLATION AND OPERATING INSTRUCTIONS DRAFT MANUAL MODE (HANDSET) NOTICE BEFORE OPERATING 1. Make sure MANUAL knob on the GV60 valve is in the ON, full counterclockwise position. 2. Place the ON / OFF switch (if equipped) in the I (ON) position. FOR OEM USE ONLY DESIGNATED LOW FIRE AND HIGH FIRE NOTE: B acklight must be on for high fire and low fire double-click operation. AM ▪ To go to low fire, double-click ton. is displayed. but- NOTE: Flame goes to high fire first before going to low fire. TO TURN ON FIRE When pilot ignition is confirmed, motor turns automatically to maximum flame height. ▪ Press button (One Button Ignition) or and button simultaneously (Two Button Ignition) until two short beeps and a blinking series of lines confirms the start sequence has begun; release button(s). ▪M ain gas flows once pilot ignition is confirmed. ▪H andset automatically goes into Manual Mode after main burner ignition. ON OFF 1 2 If the pilot does not stay lit after several tries, turn the main valve knob to OFF and follow the instructions “TURN OFF GAS TO APPLIANCE” (see page 9). STANDBY MODE (PILOT FLAME) Handset ▪ Press and hold AM COUNTDOWN TIMER AM PM TO TURN OFF FIRE AM PM NOTE: A new ignition is possible after the OFF icon stops flashing. ON OFF 1 2 FLAME HEIGHT ADJUSTMENT AM PM ON OFF 1 2 18 / 29 Handset ▪ To increase flame height press and hold button. ▪ To decrease flame height or to set appliance to pilot flame, press and hold button. but- If the appliance will not operate, follow the instructions “TURN OFF GAS TO APPLIANCE” (see page 9). button to set appliance to pilot flame. Handset ▪ Press button to turn off. ▪ To go to high fire, double-click ton. is displayed. ON OFF 1 2 ON / SETTING: 1. Press and hold button until displayed, and hour flashes. 2. To select hour press or button. 3. To confirm press button. Minutes flash. 4. To select minutes press or button. 5. To confirm press button or wait. OFF: Press button, disappear. and Countdown Time NOTE: At end of Countdown Time period, the fire shuts off. The Countdown Timer only works in Manual, Thermostatic, and Eco Modes. Maximum Countdown Time is 9 hours and 50 minutes. © 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved. AM PM DRAFT MODES OF OPERATION AM PM ON OFF 1 2 AM PM ON OFF Thermostatic Mode he room temperature is measured and compared to the set temperature. The flame height is then automatically adjusted to achieve the set temperature. FOR OEM USE ONLY PROGRAM MODE AM PM AM AM PM ON OFF ON OFF OFF: 1. Press or or button to enter Manual Mode. 2. Press button to enter Thermostatic Mode. 3. Press button to enter Eco Mode. Default settings: ON TIME (Thermostatic) TEMPERATURE: 70 °F / 21 °C OFF TIME TEMPERATURE: “ ” (pilot flame only) ON OFF AM PM or NOTE: The set temperature for Thermostatic Mode is the temperature for the ON time in Program Mode. Changing the Thermostatic Mode set temperature also changes the ON time temperature in Program Mode. AM PM THERMOSTATIC MODE or , ON OFF 1 2 Eco Mode Flame height modulates between high and low. If the room temperature is lower than the set temperature, the flame height stays on high for a longer period of time. If the room temperature is higher than the set temperature, the flame height stays on low for a longer period of time. One cycle lasts approx. 20 min. 1 2 Program Mode ROGRAM 1 and 2, each can be proP grammed to go ON and OFF at specific times at a set temperature. 1 2 ON: Press button. displayed. 1 2 ON: Press button. displayed, preset temperature displayed briefly, and then room temperature displayed. TEMPERATURE SETTING: 1. Press button and hold until flashes. and set temperature (setting in Thermostatic Mode) displayed. 2. To continue press button or wait. displayed, temperature flashes. 3. Select OFF temperature by pressing the or button. 4. To confirm press button. © 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved. 1 2 OFF: 1. Press button. 2. Press or button to enter Manual Mode. 3. Press button to enter Program Mode. 4. Press button to enter Eco Mode. NOTE: The ON (Thermostatic) and OFF set temperatures are the same for each day. AM PM AM PM ON OFF 1 2 SETTING: 1. Press button and hold until displayed, temperature flashes. 2. To adjust set temperature press or button. 3. To confirm press button or wait. ON OFF 1 2 DAY SETTING: 5. flashes. Press or button to choose between , , , , , , , . 6. To confirm press button. 19 / 29 ENGLISH INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS DRAFT AUXILIARY FEATURE (2ND BURNER FEATURE) ON OFF 1 2 ON TIME SETTING (PROGRAM 1): 7. , , displayed, is displayed shortly, and hour flashes. 8. To select hour press or button. 9. To confirm press button. , , displayed, displayed shortly, and minutes flash. 10. To select minutes press or button. 11. To confirm press button. The latching solenoid valve will open automatically after ignition or after switching the system off, so that the maximum flow of gas is supplied to both burners assisting with the ignition process. After pressing the AUX-button the motor will turn 7 seconds in the ON direction until the max. position is reached. AM PM ON OFF AM PM ON OFF 1 2 NOTE: Either continue to PROGRAM 2 and set on and off times or stop programming at this point, and PROGRAM 2 remains deactivated. NOTE: The latching solenoid valve cannot operate manually. If the receiver battery runs down it will remain in the last operating position. ECO MODE AM or Daily Timer ( , , , , , , ) selected ▪ Set on time and off time using same procedure as “ selected” (above). ▪ : Set on time and off time for both Saturday and Sunday. ▪ Daily Timer: Unique on and off times may be set for a single day of the week, for multiple days of the week, or for every day of the week. ▪ Wait to finish setting. ON: Press button to enter Eco Mode. displayed. OFF: Press NOTE: PROGRAM 1 and 2 use the same on (Thermostatic) and off temperatures for and Daily Timer ( , , , , , , ). Once a new on (Thermostatic) and / or off temperature has been set, that temperature becomes the new default setting. NOTE: If or Daily Timer are programmed for PROGRAM 1 and PROGRAM 2 on and off times, these become the new default times. The batteries must be removed to clear the PROGRAM 1 and PROGRAM 2 on and off times and temperatures. but- OFF: To switch the burner off, press the button. disappears. 1 2 OFF TIME SETTING (PROGRAM 1): 12. , , displayed, is displayed shortly, and hour flashes. 13. To select hour, press or button. 14. To confirm press button. , , displayed, displayed shortly, and minutes flash. 15. To select minutes press or button. 16. To confirm press button. ON: To switch a burner on, press the ton. displayed. button. disappears. CIRCULATING FAN OPERATION AM Circulating fan has 4 speed levels from low (1 bar) to high (4 bars). SETTING: 1. Press button and hold until flashes. 2. Press button to increase fan speed and button to decrease fan speed. 3. To confirm setting either press button or wait ( displayed). OFF: Press button until all 4 speed level bars disappear. NOTE: SETTING only. If the fan was not switched off after last use, it starts automatically 4 minutes after ignition at maximum speed and goes to the last set level after 10 seconds. The fan stops 10 minutes after the gas is OFF or at pilot. 20 / 29 © 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved. SELECTED AM PM FOR OEM USE ONLY INSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY LIGHT / DIMMER OPERATION AM ON: Press button ( on at preset level. OFF: Press displayed). Light is button ( disappears). ENGLISH SETTING: 1. Press button and hold until flashes. 2. To adjust light between 20…100 % press or button. 3. To confirm setting either press button or wait ( displayed). NOTE: The Light works independently of the pilot flame. If you want the light on but no flame, press button. MYFIRE APP NOTICE Before the app can be used, the myfire Wi-Fi Box must be wired and plugged into mains power according to myfire app setup diagram (see figure 30, page 29), and the app setup must be completed (see myfire app setup, page 24). AM PM ON OFF 1 2 If Thermostatic, Program or Eco Mode is activated, the corresponding icon and “ ” is displayed on the handset. The modes can be operated according to the descriptions on previous pages. © 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved. NOTE: In Manual Mode “ ” is NOT displayed on the handset. 21 / 29 INSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY THE PUCK HANDSET The Puck is a smart control that works in conjunction with the GV60 / Symax system. Its basic functions include turning the fire on and off and turning the flame height up and down. The Puck is equipped with temperature sensing that allows the use of the popular myfire app. ON / OFF Down /LO SYNCHRONIZATION RECEIVER / THE PUCK HANDSET NOTICE See page 7 for more information about synchronization between receiver and The Puck handset. MODES OF OPERATION Up / HI Figure 23: 3-button layout TECHNICAL DATA AMBIENT TEMPERATURE RANGE CSA: The Puck: 32 °F to 131 °F CE: The Puck: 0 °C to 55 °C RADIO FREQUENCY CSA: 918.0 MHz for U.S. (FCC), Canada (ISED), New Zealand (RNZ) and Australia (ACMA) (The Puck, receiver) CE: 868.1 MHz for Europe (The Puck, receiver) (see radio frequency information on page 4.) POWER SUPPLY Handset: 2 x 1.5 V “AAA” (quality alkaline recommended) When pilot ignition is confirmed, motor turns automatically to maximum flame height. TURN FIRE ON AND OFF ▪ Press and hold the button until two short beeps confirms the start sequence has begun; release button. ▪M ain gas flows once pilot ignition is confirmed. ▪P ress and hold the button to turn OFF. If the pilot does not stay lit after several tries, turn the main valve knob to OFF and follow the instructions “TURN OFF GAS TO APPLIANCE” (see page 9). STANDBY MODE (PILOT FLAME) ▪P ress and hold the "–" button to set appliance to pilot flame NOTICE Wiring of valve and receiver must be completed before starting ignition. Failure to do so could damage the electronics. NOTICE The handsets and receivers are not interchangeable with previous electronics. FLAME HEIGHT ADJUSTMENT ▪T o increase flame height press and hold "+" button. ▪ To decrease flame height or to set appliance to pilot flame, press and hold "–" button. ▪ Without using a mains adapter, battery replacement is recommended at the beginning of each heating season. ▪ Old or dead batteries should be removed immediately. If left in the unit the batteries can overheat, leak, and / or explode. ▪ Do NOT expose batteries (including during storage) to direct sunlight, excessive heat, fire, moisture, or severe impact. Each of these conditions can cause the batteries to overheat, leak, and / or explode. ▪ Batteries must be kept within their recommended temperature limits (ambient battery temperature range: 32 °F to 131 °F / 0 °C to 55 °C). ▪ New and old batteries and different brands of batteries should not be used together. Mixing of various batteries can cause the batteries to overheat, leak, and / or explode. 22 / 29 DESIGNATED LOW FIRE AND HIGH FIRE ▪ To go to hi fire, double-click "+" button. ▪ To go to low fire, double-click "–" button. NOTE: Flame goes to high fire first before going to low fire. If the appliance will not operate, follow the instructions “TURN OFF GAS TO APPLIANCE” (see page 9). © 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved. To avoid damaging the electronics, do NOT use metal tools to remove the batteries from the handset / receiver. INSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY MYFIRE WI-FI BOX (B6R-W2…) The second generation of the Wi-Fi Box has a faster processing speed, two RGB outlets, identical connectors on both ends of the cable, and the Wi-Fi Box itself has a much smaller footprint. Receiver WLAN LED 2 LED 1 RGB 1 RGB 2 RGB Power Input Receiver cable TECHNICAL DATA RADIO FREQUENCY 2.4 GHz (see radio frequency information on page 4.) POWER SUPPLY 6 VDC powered by the receiver WIRELESS COMMUNICATION ▪ WPA2 authentication ▪ AES 256-bit encryption security ▪ Compatible with IEEE 802.11 b/g/n POWER CONSUMPTION Nominal: max. 0.5 W Standby: max. 5 mA LED RGB CONTROL OUTPUT Phoenix, 3 pol, MC 1.5 / 3-ST-3.5, 5 VDC - 24 VDC / 5 A LED RGB EXTERNAL POWER INPUT Phoenix, 2 pol, MC 1.5 / 2-ST-3.5, 5 VDC - 24 VDC / 5 A APPROVALS / SDOC Europe (CE); U.S. (FCC), Canada (ISED), New Zealand (RNZ), Australia (ACMA) Reset button (Use paper clip to push button) Figure 24: myfire Wi-Fi Box (B6R-W2…) LED INDICATION ON MYFIRE WI-FI BOX (see figure 24, page 23) 2 RGB LEDs Label Receiver LED 1 WLAN LED 2 © 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved. 1. The myfire Wi-Fi Box must be wired to the receiver according to the myfire app setup diagram (see figure 30, page 29) 2. Connect receiver to mains power. The myfire Wi-Fi Box start with the Access Point Mode (green/blue LED blinking). Go to “myfire app setup”… MINIMUM REQUIREMENT FOR WI-FI ROUTER ▪ IEEE 802.11n/g/b compatibility ▪ WPA2 encryption ▪ Radio frequency: 2.4 GHz band ▪ Wireless auto channel: Automated search for WLAN radio channel free of interference ▪ User Datagram Protocol (UDP) support ▪ multicast DNS (mDNS) for Kwik Connect process MINIMUM REQUIREMENT SMART DEVICE: ▪ iOS 8.0 or Android 4.2 Status Green Connected to receiver. Red Not connected to receiver. Off Standby mode is active or no Power supply. Green Wi-Fi connection is safe. Blue/Green blinking Access point mode (AP mode) is active. Red Not connected to home network (Wi-Fi Router). Off Standby mode is active or no power supply. RESET STATUS ON MYFIRE WI-FI BOX: Press Reset Button LED Function Power-OnReset or 1-sec-Reset WLAN LED 2 flashes red, green and blue If no network is set, the AP Mode will be activated for 2 hours. When the network isn't set after 2 hours, the Wi-Fi Box will go to Standby Mode. Once a network is set, the Wi-Fi Box will connect directly. 7 secs WLAN LED 1 flashes every 500 ms in blue Removes the Wi-Fi settings and turns on the Access point mode (AP mode) for 2 hours. 20 secs WLAN LED 1 flashes every 50 ms in blue Erases all Setup Data. The Wi-Fi chip will be set to the last version after the reboot. The AP-Mode will be activated for 2 hours. MODES OF OPERATION The myfire Wi-Fi Box communicates with a home network (Wi-Fi Router) over a wireless signal. LED NOTICE ▪ A Symax handset or The Puck must be used to achieve full functionality. ▪ If mains power is lost, disconnect the myfire Wi-Fi Box from the receiver. This will prevent receiver batteries from being drained quickly. ▪ Multiple users on the same Wi-Fi channel may interfere with the data transfer. Press reset button on the myfire Wi-Fi Box for 1 second to change current channel (see figure 24, page 23). ▪ If no network is configured, the myfire Wi-Fi Box will leave the Access Point Mode (AP Mode) after 2 hours. ▪ If you have multiple fireplaces using myfire Wi-Fi Boxes, the minimum distance between the myfire Wi-Fi Boxes must be 60 cm (2'). A shorter distance may interfere with the data transfer. Do not connect the combination control system to the LED connections of the myfire Wi-Fi Box. 23 / 29 ENGLISH AMBIENT TEMPERATURE RANGE 32 °F to 176 °F / 0 °C to 80 °C INSTALLATION AND OPERATING INSTRUCTIONS DRAFT FOR OEM USE ONLY MYFIRE APP SETUP NOTICE For more detailed app setup / operating instructions refer to www.myfireapp.com INITIAL SETUP 1. Download myfire app from Apple App Store or Google Play Store. 2. Touch screen to start app setup. 3. Choose language, temperature (°C or °F) and time format (12 or 24 hour). REGISTRATION NOTE: You must register before logging in. Registration is one time only. 1. Fill in data and accept the “Privacy Policy”. 2. Touch “OK” in pop-up notice. 3. Touch link to confirm email verification. 4. You will be shown a message that you have successfully registered the myfire app. 5. Return to app. LOGIN 1. Fill in your registration password. 2. Accept “Terms and Conditions”. 3. Touch the “Login” button. KWIK CONNECT CONNECT SMART DEVICE TO MYFIRE WI-FI BOX 1. Touch the icon. 2. The Home Wi-Fi Network name your smart device is currently connected to is displayed. 3. Type in the password of the displayed Home Wi-Fi Network. 4. Touch "Connect". The myfire App starts connecting the myfire Wi-Fi Box to the selected Home Wi-Fi Network. COMPLETE MYFIRE APP SETUP 1. Type in a name for your fireplace or select an icon. 2. Activate Fan, Light and AUX if installed to your fireplace. 3. Touch "Finish" to complete the setup. The home screen is displayed and the myfire app is ready to go. STANDARD SETUP IF KWIK CONNECT IS NOT AVAILABLE, AND YOU HAVE ENTERED THE CORRECT PASSWORD, USE STANDARD SETUP. 1. Type in the password of the displayed Home Wi-Fi Network. 2. Follow the instructions on the screen and touch the "Standard Setup" button to proceed. 3. Go to your smart device Wi-Fi settings and select the myfire Wi-Fi Box network (myfire_WiFi-Box_) you want to connect. 4. G o back to the myfire app setup and follow the instructions on the screen. Your selected Wi-Fi Box network name from the smart device Wi-Fi settings. 24 / 29 USE RETRY IF PASSWORD IS INCORRECT 1. Touch the "Retry" button to repeat the Kwik Connect process. 2. Type in the correct password. NOTICE To connect myfire Wi-Fi Box to Wi-Fi Router (home network), make sure: ▪ Home network is available. ▪ Home network name and password are correct. ▪ SSID of the Wi-Fi Router is not hidden. ▪ Home network signal is in range. ▪ Wi-Fi Router supports User Datagram Protocol (UDP). NOTICE ▪ After setting up the myfire Wi-Fi Box and myfire app, the time has to be synchronized in the settings of the myfire app. ▪ The active device (The Puck or Symax handset or smart device) is the one last used. An exception is if the non-active devise is used to change Light, Fan, or AUX. The non-active device will make the changes, but the active device remains so if it is in Thermostatic, Program, or Eco Mode. If a Profile includes a Thermostatic, Program, or Eco setting it will also cause the active device to remain active. ▪ If Thermostatic, Program, or Eco Mode is activated using the app, the corresponding icon and “ ” is displayed on the Symax handset (see figure 25, page 24). ▪ During motor movement no information between receiver and transmitter is exchanged. The synchronization follows after motor has stopped. ▪ The room temperature data is transferred by the handset during synchronization. Figure 25: App connected (in Thermostatic Mode) NOTICE It is the responsibility of the OEM to consider the following: ▪ The location of the GV60 system components will significantly effect the radio signal strength. ▪ The type of materials (e.g. sheet metal) used in the construction of the gas fireplace will significantly effect the radio signal strength. ▪ Operate the system with a dedicated mains power supply and/or batteries. ▪ Do not use near household electrical wiring and/or magnetic fields. ▪ Other transmitters using the same signal will negatively affect the radio signal strength. ▪ Adjustment of the on-board antenna on the receiver can improve signal strength. ▪ Do not store or locate the GV60 system components in a hot, cold, or humid environment. © 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved. For myfire app setup, you will need your Wi-Fi network SSID and password. 14 to 100 Watt Fan 4 levels from 60 % to 100 % myfire Wi-Fi Box B6R-W2(XX)-(2)-(T) 115/230 V; AC Mains Power Cable G6R-CBV… Provided by OEM. RGB 1 Phoenix, MC 1.5/3-ST-3.5 NOTE: To connect LED lights or 12 V lamps a driver/transformator is needed. 0 to 100 Watt Light Infinitely variable 20 % to 100 % V Module (optional) G6R-BU(E)… RGB Power Input LED Driver / Transformer 5 V - 24 V DC / 5 A WS2811/12 Standard Temperature Sensor (optional) G60-ZCT… AUX Relay with Cable (volt-free contact) G6R-CL… (50 V/0.6A) G6R-CLB… (240 V/5A) Ignition Cable G60-ZKIS… Cable G60-ZCSW2… Receiver B6R-R8(A)P B6R-R8(A)PT Gas Combination Control GV60… RGB 2 Phoenix, MC 1.5/3-ST-3.5 Interrupter Block G60-ZUSV… Pilot Burner G30-ZP2M Main Burner ENGLISH UP Mains Adapter (optional) G60-ZMA3 Wall Switch (optional) G6R-ZWSE(N)… DOWN ON-OFF 8 Wire Cable G6R-C… Thermocurrent Cable TC G60-ZKIRS… Thermocurrent Cable SW with ON/OFF Switch G60-ZSKS(L)S… Home Network DRAFT Symax Handset (optional) B6R-H8(A)…P…D… OR The Puck – Handset (optional) B6R-H8(A)SP… REQUIRED HANDSET Mobile Device with myfire App (Android/iOS) -11ºC © 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved. INSTALLATION AND OPERATING INSTRUCTIONS FOR OEM USE ONLY MYFIRE APP SETUP Figure 30 29 / 29 R Exclusive Distributor Europe for Maxitrol Company Exclusive Distributor North America for Mertik Maxitrol Mertik Maxitrol GmbH & Co. KG Warnstedter Str. 3, 06502 Thale GERMANY Maxitrol Company 23555 Telegraph Rd., PO Box 2230 Southfield, MI 48037-2230 USA Tel: + 49 3947 400-0 Fax: + 49 3947 400-200 www.mertikmaxitrol.com GV60-II.OI-EN-02.2019 Tel: + 1 248-356-1400 Fax: + 1 248-356-0829 www.maxitrol.com © 2018 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.
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