Microlise ML10 ML10 Tracking Unit User Manual ML10 Technical Manual

Microlise Limited ML10 Tracking Unit ML10 Technical Manual

User Manual

 ML10 ML10 Technical Manual Issue 1.7 09 November 2016
    ML10    Page 2 of 19  Issue 1.7  ML10 Technical Manual Conditions This publication and all associated programs and other documents are Copyright (C) 2016 by Microlise. No part  of  this  publication,  or  its  associated  programs  and  other  documentation,  may  be  reproduced, transmitted, transcribed, stored in a retrieval system, or transcribed into any human or computer language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical, manual or otherwise, without the express written permission of Microlise.  The issue and/or possession of this document does not entitle the recipient to have or to use, or have access to, the  ML10 Tracking Unit product.  Such use  or access is subject to  separate contracts or  product licences. Whilst every effort is made to ensure that the  information contained in this document is correct, Microlise makes no representations or warranties with respect to the contents hereof and does not accept liability for  any errors or  omissions. If for  any reason the foregoing  disclaimer is ineffective, the liability of Microlise shall not exceed that which it may have under the contract pursuant to which this document has been supplied.  Any particular release  of the  ML10  product  may not  contain all the facilities described in this document. New releases of the product may contain extra facilities which are not described in this document. Microlise will, in this latter case and if requested, supply additional information about any extra facilities supplied with a user's particular release of the product.  Battery pack safety The ML10 contains a Li-ion battery pack.  This is not user replaceable. If replacement is needed please contact Microlise Service.  CAUTION: RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF BATTERY ACCORDING TO THE INSTRUCTIONS.  Please note: Batteries must not be disposed of with normal household or business waste. Please dispose of inaccordance with local regulations in force for battery disposal.  FCC Rules This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.  This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. End users must follow the specific operating instructions for satisfying RF exposure compliance. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter.  Changes  or  modifications  to  the  ML10  unit  not  expressly  approved  by  Microlise  could  void  the  user's authority to operate the equipment.  Note:  This  equipment  has  been  tested  and  found  to  comply  with  the  limits  for  a  Class  B  digital  device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful  interference  in  a  residential  installation.  This  equipment  generates,  uses  and  can  radiate  radio frequency  energy  and,  if  not  installed  and  used  in  accordance  with  the  instructions,  may  cause  harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular  installation.  If  this  equipment  does  cause  harmful  interference  to  radio  or  television  reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:   Reorient or relocate the receiving antenna.   Increase the separation between the equipment and receiver.   Connect  the  equipment  into  an  outlet  on  a  circuit  different  from  that  to  which  the  receiver  is connected.   Consult the dealer or an experienced radio/TV technician for help.
    ML10    Page 3 of 19  Issue 1.7  ML10 Technical Manual R&TTE Directive    Industry Canada Regulations Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the  equivalent  isotropically  radiated  power  (e.i.r.p.)  is  not  more  than  that  necessary  for  successful communication. This  device  complies  with  Industry  Canada  licence-exempt  RSS  standard(s).  Operation  is  subject  to  the following two  conditions: (1) this device  may not  cause interference, and (2)  this device must accept any interference, including interference that may cause undesired operation of the device.  Revision history Issue 1.0 Initial draft for internal review. 09 February 2016 Issue 1.1 Update following internal review, additional information added regarding setting Bluetooth Classic and BLE to transmit continuously. 21 March 2016 Issue 1.2 Update to FCC warning statements, added ATEX/IECEx requirements 31 May 2016 Issue 1.3 Split out ATEX/IECEx requirements to separate document 13 June 2016 Issue 1.4 Correct reference on front page to product type 1 July 2016 Issue 1.5 Update to include Industry Canada Regulations warning 20 July 2016 Issue 1.6 Update to correct Block Diagram, added FCC Declaration 10 August 2016 Issue 1.7 Update to block diagram to include frequencies, update reference to WT32i module 9 November 2016   xxxx This device complies with the European Radio and Telecommunication Terminal Equipment (R&TTE) directive, including product safety and electrical interference directives.
    ML10    Page 4 of 19  Issue 1.7  ML10 Technical Manual Contents 1 Overview ................................................................................................................................................... 5 2 Installation ................................................................................................................................................. 5 3 Wiring ........................................................................................................................................................ 5 4 Description of operation ............................................................................................................................ 6 5 Antenna details ......................................................................................................................................... 7 5.1 Bluetooth ............................................................................................................................................ 7 5.2 GSM/UMTS........................................................................................................................................ 7 5.3 BLE .................................................................................................................................................... 7 6 Tuning and serviceable parts .................................................................................................................... 7 7 LED Functions........................................................................................................................................... 7 8 Block diagram ........................................................................................................................................... 8 9 Configuration and diagnostics menu ........................................................................................................ 9 9.1 Establishing a GPRS connection and monitoring the GPS stream ................................................. 12 9.2 Establishing a voice call, using a Bluetooth headset ....................................................................... 13 9.3 Scanning for BLE devices ................................................................................................................ 15 9.4 Setting Bluetooth in permanent transmit mode ............................................................................... 16 9.5 Setting BLE in permanent transmit mode ........................................................................................ 16 10 Technical specification ............................................................................................................................ 17 11 EU Declaration of Conformity ................................................................................................................. 18
    ML10    Page 5 of 19  Issue 1.7  ML10 Technical Manual 1  Overview The  ML10 Tracking Unit is  battery backed,  vehicle  tracking and  telematics unit  utilizing GPS, GSM / GPRS, Bluetooth & BLE technology.             Units are supplied to customers pre-configured by Microlise with appropriate configurations along with wiring harnesses to suit the intended application. 2  Installation The ML10 is designed for installation both within the vehicle cab and also for installation on a trailer.  Depending on the application the device may be permanently powered (e.g. an in cab installation) or powered only periodically (e.g. in a trailer tracking application only when the trailer is hooked up to a tractor  unit.) However,  in  either  application  the  unit  is  designed to  make efficient use  of the  power available through the use of sleep modes when there is no activity. When selecting a suitable mounting location, please be aware of:   Excessive temperatures (operating temperature: -25°C to 55°C)   Corrosive fluids    Areas where the unit may obstruct the drivers view or impede operation of the vehicle   Locations which may shield the unit and affect GPS and GPRS reception.   Unit and antenna separation distance of at least 20 cm from all persons and other antennae or transmitters.  The installation must be carried out in accordance with FCS1362:2010 or later, by a competent auto-electrician. 3  Wiring For basic in cab installations only the following wires need be connected: ML10 primary connector pin no Wire colour Signal In-line fuse* required  4M Red 12V or 24V supply 2A 2M Yellow Ignition 1A 3M Black Ground None  For bench testing, connect the red and yellow wires to a +12V or 24V supply and the black wire to 0V / Ground.
    ML10    Page 6 of 19  Issue 1.7  ML10 Technical Manual * Fuses and all replacements need to be automotive blade type ATO 4  Description of operation Providing external power is applied, or the internal battery is sufficiently charged, and the unit is within GPS and GPRS coverage the unit will periodically (based on time and/or distance, and configuration) transmit location and telematics information to the relevant Microlise system. If out of GPRS coverage then messages are stored into non-volatile Flash memory for transmission later when a GPRS connection can be established. Whilst operating on external power the unit will charge the internal battery as required. Two  CAN  interfaces  are  incorporated  which  are  typically  used  to  either  listen  for,  or  request information on automotive CAN busses. The unit incorporates a RS232 interface which can be used for connection of a variety of peripherals, e.g. Mobile Data Terminals, refrigeration temperature monitoring equipment, printers, sensors or other devices. A Dallas 1 wire interface is provided. This is typically used for driver identification via Dallas iButtons, but could also be used with any other device in the “1 wire” range. The  unit  incorporates  six  digital  inputs.  One  is  available  for  monitoring  ignition  status,  another  for engine  run,  the  remainder  are  general  purpose  inputs  which  can  be  used  for  monitoring  doors switches, panic buttons or other digital signals. A real time clock is incorporated for time-stamping all events recorded by the unit. The  unit  monitors  its  own  internal  temperature.  Battery  charging  is  only  permitted  when  the temperature is within the specified limits of the battery pack. The Bluetooth interface can be used for diagnostics, for connection to peripheral devices, e.g. a data terminal, and also for audio connection to a Bluetooth car kit for hands free voice calls. A Bluetooth Low Energy interface is available for monitoring a variety if BLE devices and tags. A USB OTG (on the go) port is provided. This can be used for diagnostics, but can also be used for connection to a range of USB host or slave devices. The unit is fitted with internal GSM,GPS and Bluetooth antennas. A microSD card may be fitted internal for applications requiring additional Flash storage capacity. The built in accelerometer can be used to monitor harsh braking, acceleration, cornering, and any lean of the vehicle.  The built in modem supports four GSM frequency bands (850, 900, 1800 & 1900 MHz) and five UMTS frequency bands (2100, 1900, 850, 800, 900MHz). The 900 and 1800 MHz GSM bands are used in Europe, but are not operational in the USA. The 850 and 1900 MHz bands are the only bands used for GSM in the USA and Canada.
    ML10    Page 7 of 19  Issue 1.7  ML10 Technical Manual 5  Antenna details 5.1  Bluetooth The ML10 incorporates the Bluegiga WT32i Bluetooth module. This module has a built in chip antenna with a peak gain of 1.5 dBi. 5.2  GSM/UMTS The ML10 incorporates an Antenova Rubra Penta-band SMD Antenna, with a peak gain of 3.8dBi at 180 MHz 5.3  BLE The  ML10  incorporates  the  Bluegiga  BLE113  Bluetooth  Low  Energy  module,  with  an  on  board antenna and a peak gain of 0.5dBi.  6  Tuning and serviceable parts The ML10 contains no user tunable parts. The ML10 contains no user serviceable parts.    7  LED Functions The ML10 features LED function indicators visible from the front of the unit
    ML10    Page 8 of 19  Issue 1.7  ML10 Technical Manual 8  Block diagram
    ML10    Page 9 of 19  Issue 1.7  ML10 Technical Manual 9  Configuration and diagnostics menu To access the configuration and diagnostics menu a PC or laptop  with a  RS232 port (or a USB to RS232 adaptor) should be connected to the ML10 as follows:  ML10 primary connector pin no ML10 signal PC / laptop serial port pin no PC serial port signal 4G DTE-RX 3 Transmit  4H DTE-TX 2 Receive  4F Ground 5 Ground  On the PC or laptop execute a terminal program, e.g. Hyperterminal, and set the RS232 configuration as follows: 115200 baud, 8 bit, no parity, 1 stop bit  By  default  the  unit  with  a  debug  enabled  firmware  will  output  debug  messages  to  the  terminal program.  On hitting the “Esc” key the following menu will appear:
    ML10    Page 10 of 19  Issue 1.7  ML10 Technical Manual Press ‘4’ to select the “Test” screen as follows:
    ML10    Page 11 of 19  Issue 1.7  ML10 Technical Manual For advanced options, press ‘9’. The following menu will then appear:                          To return to the “Main Menu” press “Esc”..
    ML10    Page 12 of 19  Issue 1.7  ML10 Technical Manual 9.1  Establishing a GPRS connection and monitoring the GPS stream Select menu options ‘9 a’ for a “Direct GSM” connection. Once selected, AT commands may be sent directly to the integral GSM modem. e.g. type “AT+CGATT=1” (without double quotes) to put the modem into auto attach mode for GPRS testing.        Press  “Ctrl”  “d”  to  switch  to  the  GPS  stream  and  “Ctrl”  “a”  to  switch  back  to  the  GSM  modem,  if needed.               Once testing is complete press “Esc” to return to the “Advanced Menu” and “Esc” again to return to the “Main Menu”.  Note:  Pressing  “Esc” when  in  any  “Direct  …  “ mode will  cause  the  unit to resume normal  tracking operations and close any GPRS connection or GSM call.
    ML10    Page 13 of 19  Issue 1.7  ML10 Technical Manual 9.2  Establishing a voice call, using a Bluetooth headset 1.  From the main menu select “9” then “c” to access the Direct Bluetooth interface.       2. Type “AT” (without quotes) and check for response “OK” If pairing with the Bluetooth headset has been carried out previously, then skip steps 2 to 12 and jump to step 13. 3.  Type the following commands to clear any previous pairing: SET BT PAIR * SET RESET 4. Check for Bluegiga copyright message and “READY”            5.  Type the following commands:9pair 00:1d:df:9c:dc:1e SET BT CLASS 200408 SET PROFILE HFP-AG ON SET BT AUTH * 0000 6.  Set the headset into discoverable mode by holding the silver button pressed for 6 seconds. The led should then flash red / blue. 7.  Type the following command set: PAIR 00:23:7F:7D:AB:8D           (replace “00:23:7F:7D:AB:8D” with the MAC address of headset being used) 8.  Check for the response: PAIR 00:23:7F:7D:AB:8D  OK
    ML10    Page 14 of 19  Issue 1.7  ML10 Technical Manual 9.  Enter the following command: CALL 00:23:7F:7D:AB:8D 111E HFG-AG And look for the CONNECT 0 response.    10. Power down the ML10 and the hands free kit, and then turn back on. They will re-pair once they are both turn on again.  11. Select menu option “9 c” for “Direct Bluetooth” 12. Press the volume up and down on the handsfree kit, if correctly paired it will display on the screen.        If this message is not displayed, the ML10 and handsfree kit have not re-pair, repeat from step 7 to pair the devices again. 13. Type “RING”, then press the answer button the handsfree kit when it rings. 14. Check for the response: HFP-AG 0 CONNECT    15. Press “Ctrl” “a” to switch to “Direct GSM” mode 16. Type the following commands: ATD01773537000;            (Change the phone number to suit. Note the trailing “;”) 17. A voice call should now be established. 18. To end the GSM call type “ATH” 19. To end the Bluetooth audio connection press “Ctrl” “b”, then type “HANGUP”  Once testing is complete press “Esc” to return to the “Advanced Menu” and “Esc” again to return to the “Main Menu”.  Note:  Pressing  “Esc”  when  in  any  “Direct  …  “  mode  will  cause  the  unit  to  resume  normal  tracking operations and close any GPRS connection or GSM call.
    ML10    Page 15 of 19  Issue 1.7  ML10 Technical Manual 9.3  Scanning for BLE devices 20. From the main menu select “9” then “c” to access the Direct Bluetooth interface. 21. Press Crtl + c to enter the BLE test screen.          22. Select “1” to Start Scanning Any BLE devices in range will be displayed on screen with the RSSI and last time they were registered.           Note:  Pressing  “Esc”  when  in  any  “Direct  …  “  mode  will  cause  the  unit  to  resume  normal  tracking operations and close any GPRS connection or GSM call.
    ML10    Page 16 of 19  Issue 1.7  ML10 Technical Manual 9.4  Setting Bluetooth in permanent transmit mode  1.  From the main menu select “9” then “c” to access the Direct Bluetooth interface.       2. Type “AT” (without quotes) and check for response “OK” 3. Type “TEST TXSTART [channel frequency] 0xFF3F [modulation frequency]” Where channel frequency is expressed in MHz (2402 – 2480) And modulation frequency is in a range from 0 – 327676, expressed in values between 0 – 256 Eg. “TEST TXSTART 2402 0xFF3F 0” 4. To stop transmiting type “PAUSE” into the Direct Bluetooth screen. Note:  Pressing  “Esc”  when  in  any  “Direct  …  “  mode  will  cause  the unit  to  resume  normal tracking operations and close any GPRS connection or GSM call.  9.5  Setting BLE in permanent transmit mode  1. From the main menu select “9” then “c” to access the Direct Bluetooth interface. 2.  Press Crtl + c to enter the BLE test screen.  3.  Select option 2 to transmit at 2402 MHz, and option 3 to transmit at 2480MHz         Note:  Pressing  “Esc”  when  in  any  “Direct  …  “  mode  will  cause  the  unit  to  resume  normal  tracking operations and close any GPRS connection or GSM call.
    ML10    Page 17 of 19  Issue 1.7  ML10 Technical Manual 10 Technical specification Item Specification Power Supply 6 – 32 V dc  or internal 2.4Ahr 3.7V Li-ion battery Current Consumption Sleep: Operating:  < 2mA < 2A  Supported interfaces: RS232 x 1 Dallas 1 wire Engine run Ignition Isolated ignition Analog / digital inputs x 4      CAN bus interface x 2 USB host / slave OTG port Bluetooth (HF-AG and SPP) BLE Accelerometer       3V SIM card interface GSM/GPRS/UMTS Modem:  GPRS:  GSM Quad band (850, 900, 1800, 1900 MHz bands supported) UMTS Penta band (2100, 1900, 850, 800, 900MHz bands supported) Multi-slot Class 12 GPS Receiver: Channels: Accuracy: Antenna supply:  High-sensitivity, L1 frequency, C/A code GPS / GLONASS / BeiDou 72 channels, SBAS (WAAS, EGNOS, MSAS support) 2.5m CEP 3V output for active antennas Mechanical Dimensions: Weight:  180mm x 40mm x 115mm   approx. 400g  Environmental Operating temperature: Storage temperature: Ingress protection:  -40°C to +85°C -40°C to +85°C IP69K
    ML10    Page 18 of 19  Issue 1.7  ML10 Technical Manual 11 EU Declaration of Conformity  DECLARATION OF CONFORMITY   We,   Microlise Ltd        Of:  Farrington Way, Eastwood, Nottingham, NG16 3AG  Declare under our sole responsibility that the products:  Vehicle tracking and telematics unit model numbers: ML10-A, ML10-B, ML10-C, ML10-D, ML10-E, ML10-F, LL3, 334/G8518   to which this declaration relates, are in conformity with the following standards and / or other normative documents:  Health (Art 3.1(a)):  EN 62311:2008  Safety (Art 3.1(a)):  IEC 60950-1:2005 + A2:2013       IEC 60950-22:2005 UL 60950-22        EMC (Art 3.1(b)):  ETSI EN 301 489-1: V1.9.2                                        ETSI EN 301 489-3: V1.6.1 ETSI EN 301 489-17: V2.2.1 ETSI EN 301 489-24: V1.5.1  Spectrum (Art 3.2):  ETSI TR 102 070-2 v1.1.1 (6.7)  Other (incl. Art 3.3):  N/A  We hereby declare that all essential radio test suites have been carried out and the above named products are in conformity to all the essential requirements of the Radio Equipment Directive 2014/53/EU.  The technical documentation relevant to the above equipment will be held at: Microlise Limited, Farrington Way, Eastwood, Nottingham, NG16 3AG, United Kingdom           Ian Dickinson, Director of Technical Services. 24 May 2016
    ML10    Page 19 of 19  Issue 1.7  ML10 Technical Manual 12 FCC Declaration The ML10 is a tracking unit containing three pre-approved radio modules:  Gemalto EHS6 3G M2M Module - FCC ID: QIPEHS6 BlueGiga WT32i Bluetooth Module - FCC ID: QOQWT32I BlueGiga BLE113 Module. – FCC ID:QOQBLE113  These modules are co-located and therefore intermodulation testing was carried out and a new FCC ID was applied to the host device, no other changes to the modules was made and therefore test results can be carried forward.  To  comply  with  FCC's  RF  radiation  exposure  limits  for  general  population/uncontrolled  exposure,  the antenna(s) used for this transmitter must be installed to provide a separation distance of at least 20 cm from all persons and must not be collocated or operating in conjunction with any other antenna or transmitter.

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