Modine Manufacturing 6 558 Users Manual Psh Service
2015-02-09
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6-558.6 P/N 5H72256A Rev. F October, 2002 INSTALLATION AND SERVICE MANUAL separated combustion high efficiency gas-fired unit heaters models PSH & BSH All models approved for use in California by the CEC (when equipped with IPI), in New York by the MEA division, and in Massachusetts. Unit heater is certified for non-residential applications. Contents WARNING Improper installation, adjustment, alteration, service or Page Inspection on arrival . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Performance data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Dimensional data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Checking input rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Propeller heaters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Service instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Troubleshooting guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Motor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Control options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Rating plate identification . . . . . . . . . . . . . . . . . . . . . . . . . 27 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back cover maintenance can cause property damage, injury or death, and could cause exposure to substances which have been determined by various state agencies to cause cancer, birth defects or other reproductive harm. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. FOR YOUR SAFETY The use and storage of gasoline or other flammable vapors and liquids in open containers in the vicinity of this appliance is hazardous. CAUTION FOR YOUR SAFETY If you smell gas: 1. Open windows 2. Don't touch electrical switches. 3. Extinguish any open flame. 4. Immediately call your gas supplier. THIS MANUAL IS THE PROPERTY OF THE OWNER. PLEASE BE SURE TO LEAVE IT WITH THE OWNER WHEN YOU LEAVE THE JOB. Inspection on Arrival 1. To prevent premature heat exchanger failure do not locate ANY gas-fired units in areas where chlorinated, halogenated 2. or acid vapors are present in the atmosphere. 3. Inspect unit upon arrival. In case of damage, report immediately to transportation company and your local Modine sales representative. Check rating plate on unit to verify that power supply meets available electric power at the point of installation. Inspect unit received for conformance with description of product ordered (including specifications where applicable). Heater Parts from ACF Greenhouses INSTALLATION SPECIAL PRECAUTIONS THE INSTALLATION AND MAINTENANCE INSTRUCTIONS IN THIS MANUAL MUST BE FOLLOWED TO PROVIDE SAFE, EFFICIENT AND TROUBLE-FREE OPERATION. IN ADDITION, PARTICULAR CARE MUST BE EXERCISED REGARDING THE SPECIAL PRECAUTIONS LISTED BELOW. FAILURE TO PROPERLY ADDRESS THESE CRITICAL AREAS COULD RESULT IN PROPERTY DAMAGE OR LOSS, PERSONAL INJURY, OR DEATH. 1. Disconnect power supply before making wiring connections to prevent electrical shock and equipment damage. All units must be wired strictly in accordance with wiring diagram furnished with the unit. 2. Turn off all gas before installing unit heaters. 3. Gas pressure to unit heater controls must never exceed 14" W.C. (1/2 psi). When leak testing the gas supply piping system, the unit and its combination gas control must be isolated during any pressure testing in excess of 14" W.C. (1/2 psi). The unit should be isolated from the gas supply piping system by closing its field installed manual shut-off valve. 4. Check gas inlet pressure at unit upstream from combination gas control. The inlet pressure should be 6" 7" W.C. on natural gas or 11" - 14" W.C. on propane gas. Purging of gas piping should be performed as described in ANSI Z223.1 - Latest Edition or in Canada in CAN/CGA-B149 codes. 5. All units must be supplied with both combustion air and exhaust piping to the outdoors. 6. Do not install in potentially explosive or flammable atmospheres laden with grain dust, sawdust, or similar airborne materials. In such applications, a blower type heater installed in a separate room with ducting, including appropriate back flow prevention dampers to the dustladen room, is recommended. 7. Installation of units in high humidity or salt water atmospheres will cause accelerated corrosion resulting in a reduction of the normal life span of the units. 8. To prevent premature failure do not located ANY gas-fired unit heaters in areas where chlorinated, halogenated or acid vapors are present in the atmosphere. 9. Maintain separation between units so discharge from one unit will not be directed into the inlet of another. 10. Do not install unit outdoors. 11. Minimum clearance to combustibles is 12 inches from the bottom; 18 inches from the sides; 6 inches from the top and vent connector. 12. Allow at least 6" clearance at the sides and 12" clearance at rear (or 6" beyond end of fan motor at rear of unit, whichever is greater) to provide ample air for combustion and proper operation of fan. expected to fall outside of the is range, contact factory for recommendations. 16. Provide clearance for opening hinged bottom pan for servicing. See Figure 2. Do not set unit on its bottom. 17. To assure that flames do not impinge on heat exchanger surfaces, the unit must be suspended in a vertical and level position. Failure to suspend unit properly may shorten the life of the unit heater. 18. Do not life unit by power exhauster. 19. Be sure no obstructions block air intake and discharge of unit. 20. Do not attach duct work, air filters, or polytubes to any propeller (PSH) model unit. 21. In aircraft hangars, keep the bottom of the unit at least 10' from the highest surface of the wings or engine enclosure of the highest aircraft housed in the hanger and in accordance with the requirements of the enforcing authority and/or NFPA No. 409 — Latest Edition. 22. In garages or other sections of aircraft hangars such as offices and shops that communicate with areas used for servicing or storage, keep the bottom of the unit at least 7' above the floor unless the unit is properly guarded to provide user protection from moving parts. In parking garages, the unit must be installed in accordance with the standard for parking structures ANSI/NFPA 88A, and in repair garages the standard for repair garages NFPA #88B. In Canada, installation of unit heaters in airplane hangars must be in accordance with the requirements of the enforcing authority, and in public garages in accordance with the current CAN/CGA-B149 codes. 23. Consult piping, electrical, and venting instructions in this manual before final installation. 24. All literature shipped with your unit should be kept for future use for servicing or service diagnosis. Do not discard any literature shipped with your unit. 25. When servicing or repairing this equipment, use only Modine-approved service replacement parts. A complete replacement parts list may be obtained by contacting Modine Manufacturing Company. Refer to the rating plate on the unit for complete unit model number, serial number and company address. Any substitution of parts or controls not approved by Modine will be at owners risk. Figure 2 Hinged Bottom for Burner Service (See Dimension “C”, page 19) 13. The minimum distance from combustible material is based on the combustible material surface not exceeding 160°F. Clearance from the top of the unit may be required to be greater than 6" if heat damage, or other than fire, may occur to materials above the unit heater at the temperature described. 14. Do not install units below 7 feet, measured from the bottom of the unit to the floor, unless properly guarded to provide protection from moving parts. 15. Modine units are designed for use in heating applications with ambient temperatures between 32°F and 90°F. If an application exists where ambient temperatures can be 2 Heater Parts from ACF Greenhouses INSTALLATION Product Description Combustion Air Requirements Modine PSH and BSH model unit heaters are listed as separated combustion unit heaters and are defined as follows: A unit heater for installation in non-residential structures which, when connected to a sealed combustion air pipe and sealed exhaust vent, supplied by the installer, constructed so that when installed according to the manufacturer’s instructions, air for combustion is derived from the outside atmosphere and the flue gases from the appliance are discharged to the outside atmosphere and the flue gases from the appliance are discharged to the outside atmosphere. Modine models PSH and BSH separated combustion units are designed to receive air for combustion directly from the outside atmosphere via field installed combustion air piping between the unit and the outside atmosphere. The combustion air inlet of the unit must be connected to the outside atmosphere. In the U.S., the installation of these units must comply with the “National Fuel Gas Code,” ANSIZ223.1, latest edition (also known as NFPA 54) and other applicable local building codes. In Canada, the installation of these units must comply with local plumbing or waste water codes and other applicable codes and with the current code CAN/CGA-B149.1, “Installation Code for Natural Gas Burning Appliances and Equipment” or CAN/CGAB149.2, “Installation Code for Propane Burning Appliances and Equipment.” 1. All installation and service of these units must be performed by a qualified installation and service agency only as defined in ANSIZ223.1, latest edition or in Canada by a licensed gas fitter. 2. This unit is certified by C.S.A., with the controls furnished. For replacement parts, submit the complete model, control code and serial number shown on rating plate on the unit, Modine reserves the right to substitute other authorized controls as replacements. 3. Unit is balanced for correct performance. Do not alter fan or operate motors at reduced speed. 4. Information on controls is supplied separately. 5. Modine unit heaters use the same burner for natural and propane gases. Locating Unit Heaters CAUTION Units must not be installed in potentially explosive, flammable or corrosive atmosphere. To prevent premature heat exchanger failure do not locate ANY gas-fired unit in areas where chlorinated, halogenated or acid vapors are present in the atmosphere. In locating units, consider general space-heating requirements, availability of gas, and proximity to vent locations. Unit heaters should be located so heated air streams wipe exposed walls without blowing directly against them. In multiple unit installations, arrange units so that each supports the sir stream from another, setting up circulatory air movement in the area. In buildings exposed to prevailing winds, a large portion of the heated air should be directed along with windward wall. Avoid interference of air streams as much as possible. Mounting height (measured from bottom of unit) at which unit heaters are installed is critical. Maximum mounting heights for standard units are listed in Tables 7 and 8 on page 18. Alternate mounting heights for units with deflector hoods or nozzles are shown on pages 10 and 12. The maximum mounting heights for any unit is that heights above which the unit will not deliver heated air to the floor. The maximum mounting heights must not be exceeded in order to assure maximum comfort. Motors and controls used on Modine unit heaters are designed for use in ambient temperatures between 32°F and 90°F. If an application exists where ambient temperatures can be expected to fall outside of this range, contact factory for recommendations. The maximum equivalent length of combustion air piping cannot exceed 30 feet. Keep this limitation in mind when locating units. See page 5 for combustion air piping instructions. Unit Suspension CAUTION Minimum clearance to combustibles is 12 inches from the bottom; 18 inches from the sides; 6 inches from the top and vent connector. Allow at least 12" at the rear of unit or 6" beyond the end of the motor (Whichever is greater) to provide ample air for proper operation of fan. Provide clearance for opening hinged bottom of servicing. See Figure 2. Be sure the means of suspension is adequate to support the weight of the unit. (See page 19 for unit weights.) For proper operation, the unit must be installed in a level horizontal position. Clearances to combustibles as specified above must be strictly maintained. On all propeller units except the PSH280 and PSH340, two tapped holes (3/8 - 16) are located in the top of the unit to receive ceiling hangers. Units with two point suspension, models PSH130 through PSH225, incorporate a level hanging feature. Depending on what options and accessories are being used, the heater may not hang level as received from the factory. Do not hang heaters with deflector hoods until referring to the "installation manual for deflector hoods" and making the recommended preliminary adjustments on the heater. These preliminary adjustments need to be made with the heater resting on the floor. PSH130 through PSH225 units without deflector hoods that do not hang level after being installed, can be corrected in place. Simply remove both outer side panels (screws to remove are on back flange of side panel) and you will see the (adjustable) mounting brackets (Figure 3). Loosen the set screws holding the mounting brackets in place and using a rubber mallet or something similar, tap the heater into a position where it does hang level. Re-tighten set screws and replace the outer side panels. The PSH280 and PSH340 have four mounting holes. On all blower units, except the BSH280 and BSH340, two tapped holes are provided in the top of the unit and two holes in the blower support bracket. The BSH280 and BSH340 have four tapped holes in the top of the unit and two in the blower support bracket for mounting. To assure that flames are directed into the center of heat exchanger tubes, unit must be supported in a vertical position, with suspension hangers “UP.” Check with a level. This is important to the operation and life of unit. NOTE: Pipe hanger adapter kits, as shown in Figure 3, are available as accessories from Modine. The hardware allows for pipe caps to be secured into the top of the unit heater with machine screws (as illustrated - machine screws are 3/8 - 16 x 1.75 UNC-2A THD). The pipe caps can then accommodate 3/4" NPT pipe for mounting. Three different kits are available with either 2, 4, or 6 adapters per kit. See price sheet to determine proper kit. 3 Heater Parts from ACF Greenhouses INSTALLATION Figure 2 Suspension Methods 4. Install the vent and combustion air pipes with a downward slope from the appliance of 1/4 inch per foot and suspend securely from overhead structures at points no greater than 3 feet apart. Fasten individual lengths of vent together with at least three corrosion resistant sheet metal screws. 5. Keep the vent pipe at least 6 inches from combustible material. The minimum distance from combustible material is based on the combustible material surface not exceeding 160F. Clearance from the vent pipe (or the top of the unit) may be required to be greater than 6 inches if heat damage other than fire (such as material distortion or discoloration) could result. Remove Side Panels to Adjust Mounting Brackets (Suspension w/ Pipe Adapter Kit) Venting General Venting and Combustion Air Instructions CAUTION Gas-fired heating equipment must be vented — do not operated unvented. A built-in power exhauster is provided — additional external draft hoods (diverters) or power exhausters are not required or permitted. Installation must conform with local building codes or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1 (NFPA 54) — Latest Edition. In Canada installation must be in accordance with CAN/CGA-B149.1 for natural gas appliances, and CAN/CGA-B149.2 for propane appliances. Table 1 ANSI venting requirements Appliance Category Description Venting Requirements 6. Avoid venting through unheated space when possible. When venting does pass through an unheated space, insulate runs greater than 5 feet to minimize condensation. Inspect for leakage prior to insulating and use insulation that is noncombustible with a rating of not less than 350F. Install a tee fitting at the low point of the vent system and provide a drip let with a clean out cap as shown in figure 01. The drip leg should be cleaned annually. 7. When the vent passes through an INTERIOR wall or floor, a metal thimble 4 inches greater than the vent diameter is necessary. If there is 6 feet or more of vent pipe in the open space between the unit heater and where the vent pipe passes through the wall or floor, the thimble need only be 2 inches greater than the diameter of the vent pipe. If a thimble is not used, all combustible material must be cut away to provide a 6 inches clearance. Any material used to close the opening must be noncombustible. 8. Limit the total equivalent vent pipe length to a minimum of 5 feet and a maximum of 30 feet, making the vent system as straight as possible. (The equivalent length of a 4 inch elbow is 5 feet and a 6 inch elbow is 10 feet). 9. Seal the joints with a metallic tape suitable for temperatures up to 350F. (3M tapes 433 or 363 are acceptable.) Wrap the tape two full turns around the vent pipe. 10. Do NOT vent this appliance into a masonry chimney. I Negative vent pressure Non-condensing Follow standard venting requirements. II Negative vent pressure Condensing Condensate must be drained. III Positive vent pressure Non-condensing Vent must be gastight. 12. The venting system must be exclusive to a single appliance, and to other appliance is allowed to be vented into it. IV Positive vent pressure Condensing Vent must be liquid and gastight. Condensate must be drained. 13. Long runs of horizontal or vertical combustion air pipes may require insulation in very cold climates to prevent the buildup of condensation on the outside of the pipe where the pipe passes through conditioned spaces. 1. Table 1 summarizes the ANSI venting requirements for the various appliance categories. All PSH/BSH models are category III appliances. The venting requirements for a category III appliance are included in these instructions. 2. Select the size of vent and combustion air pipe that fits the power exhauster and combustion air intake on the rear of the appliance (see pages 14 and 15 for dimensions). Do not use a vent or combustion air pipe smaller than the size of the outlet or inlet on the appliance. The pipe should be single wall galvanized steel or other suitable corrosion resistant material. Follow the National Fuel Gas Code for minimum thickness of vent material. The minimum thickness for connectors varies depending on the pipe diameter. 3. A minimum of 12 inches straight pipe is recommended from the power exhauster outlet before turns in the vent pipe. 11. Do NOT use dampers or other devices in the vent or combustion air pipes. 14. Vertical combustion air pipes should be fitted with a tee with a drip leg and a clean out cap to prevent against the possibility of any moister in the combustion air pipe from entering the unit. The drip leg should be inspected and cleaned periodically during the heating season. 15. When condensation may be a problem, the vent system shall not terminate over public walkways or over an area where condensate or vapor could create a nuisance or hazard or could be detrimental to the operation of regulator, relief openings or other equipment. 16. Precautions must be taken to prevent degradation of building materials by flue products. 17. The vent cap for vertically vented appliances should extend above any portion of a building within a horizontal distance of 2 feet. Refer to figures 7 and 8. 4 Heater Parts from ACF Greenhouses INSTALLATION Venting Instructions for Concentric Vent Options The concentric vent concept allows for the vent pipe and the combustion air pipe to pass through one hole in an EXTERIOR wall or roof. The concentric vent kits offered are horizontal or vertical. Venting with 2 pipes; a combustion air pipe and flue product vent pipe remains an option, primarily for replacement heaters where two holes through the exterior of a building already exist. When utilizing the concentric vent option, you have already pre-determined whether the unit heater will be horizontal vent or vertical vent and have received the appropriate kit. At this time, you need to verify that you have all the components required for the venting option chosen. The components for each kit are as follows: Horizontal Concentric Vent Kit: • concentric adapter assembly • specially designed vent termination cap • specially designed inlet air guard Vertical Concentric Vent Kit: • concentric adapter assembly • standard Briedert Type L or Gary Steel 1092 vent termination cap • specially designed inlet terminal Although the first installation you will make will be the concentric adapter assembly, you should now “read ahead” the instructions for the type of venting option you’ve already chosen - i.e. horizontal concentric, vertical concentric, 2 pipe horizontal or 2 pipe vertical. These instructions can be found on pages 5, 6,or 7 of these installation instructions. After reading your specific instructions, come back to “Installing the Concentric Vent Adapter Box” section and begin. Figure 3 Adapter Box Assembly with Typical Field Supplied Mounting Brackets C B A 4. Determine the appropriate length of vent pipe that must be attached to the vent outlet (the concentric side) of the box. Refer to the following sections for the minimum length of vent pipe to be used for the method of venting (vertical or horizontal). Make sure to add the length of the field supplied brackets if used, and the thickness of the wall or roof. 5. Cut the vent pipe to the proper length and attach it to the vent outlet of the concentric vent adapter box using at least 3 corrosion resistant sheet metal screws. Seal this joint using metallic tape suitable for temperatures up to 350° F. Wrap the tape two full turns around the vent pipe. See figure 4. Figure 4 Adapter Box Assembly with Vent Outlet Pipe Attached Installing the Concentric Vent Adapter Box CAUTION The concentric vent adapter box must be installed inside of the structure or building. Do not install this box on the exterior of a building or structure. 1. Determine the location of the box. Refer to the instructions in the following sections for the method of venting to be used (vertical or horizontal). Maintain all clearances as listed in these instructions. 2. This box can be mounted flush to the wall or roof, or the box can be offset from the wall or roof by using field supplied brackets. When mounting the box, consider serviceability and access to the vent and combustion air pipes. 3. If the box is to be mounted using field supplied brackets, these brackets must be strong enough to rigidly secure the box to the wall or roof, and should be made from corrosion resistant material. After determining the length of the field supplied brackets, attach them to the sides of the box using several corrosion resistant sheet metal screws. See figure 3 for typical installation and brackets. 6. Determine the length of the combustion air pipe to extend through the wall. Refer to the following sections for the minimum length of combustion air pipe to be used for the method of venting being used, vertical or horizontal. Cut the pipe to the proper length. 7. Slide the combustion air pipe over the vent pipe. Attach the combustion air pipe to the adapter box using at least 3 non corrosive sheet metal screws. See figure 5. Figure 5 Adapter Box Assembly with Combustion Air Pipe Attached Adapter Box Dimensions Heater Sizes 130-225 Concentric Side Exhaust Combustion A B C 81/4" 113/4" 4" 4" 6" 16" 4" 6" 8" Heater Sizes 1 280-340 10 /2" 5 Heater Parts from ACF Greenhouses INSTALLATION 8. Place this assembly (the adapter box, vent pipe and combustion air pipe) through the wall or roof and verify that the distance requirements as defined in the following sections are met. Securely attach the assembly (adapter box and vent and combustion air pipe) to the wall or roof using appropriate fasteners. 1. The vent must terminate with a Gary Steel Model 1092 or Briedert Type L cap for the appropriate pipe size. 2. The combustion air pipe must terminate with the cap supplied by the manufacturer. This cap is specially designed to work with the concentric vent system. Refer to the parts list on page 5 for the appropriate part. 3. The bottom of the air intake pipe must terminate above the snow line, or at least 12 inches above the roof, which ever distance is greater. Horizontal Concentric Venting: Figure 6 Horizontal Concentric Vent (rear pipe hidden) 4. The bottom of the vent cap must terminate at least 6 inches above the top of the air intake cap. 5. To attach the caps, slide the combustion air cap over the vent pipe and fasten it to the combustion air pipe with at least 3 non corrosive fasteners. Then, attach the vent cap to the vent pipe, also using at least 3 non corrosive fasteners. 1" To Exhaust 12" To Combustion Air Inlet 1. The vent pipe must terminate with the terminal supplied by the manufacture for horizontal venting. Refer to the parts list on page 5 for the appropriate part. 2. The combustion air pipe must terminate at least 1 inch from the wall. This will prevent water from running down the wall and into the pipe and allows for easy installation of the combustion air intake guard. 6. Caulk the gap between the combustion air cap and the vent pipe with silicone sealant, or other appropriate sealants suitable for metal to metal contact and for temperatures of 350° F. Two Pipe Venting Two pipe venting refers to using two penetrations through an exterior wall or roof. This method of venting is primarily used for replacement heaters where two holes through the exterior of a building exist. To vent using this method, either (2) Briedert Type L caps or (2) Gary Steel Model 1092 caps provided with your unit heater must be used. These caps are used for both vertical and horizontal venting of the heater. Vertical Two Pipe Venting Figure 8 Vertical Venting - Two Pipes 3. Caulk between the wall and the air intake pipe. 4. Maintain 12 inches from the combustion air inlet to the back of the vent terminal. 5. Attach the combustion air intake guard using non corrosive screws as shown in figure 5. This guard must be placed at the end of the pipe on the exterior of the building. This guard helps to prevent animals and debris from entering the combustion air pipe. Vertical Concentric Venting: Figure 7 Vertical Concentric Vent (back view typical) 1. The bottom of the combustion air cap must be located above the snow line or 12 inches above the roof, which ever is greater. 2. The vent must terminate at least 1 foot above and 16 inches horizontally from the combustion air inlet. 3. When the vent passes through a combustible roof, a metal thimble 4 inches greater than the vent diameter is necessary. If there is 6 feet or more of vertical vent pipe in the open space between the unit heater and where the vent pipe passes through the roof, the thimble need only be 2 inches greater than the diameter of the vent pipe. If a thimble is not used, all combustible material must be cut away to provide a 6 inch clearance. Any material used to close the opening must be noncombustible. 6 Heater Parts from ACF Greenhouses INSTALLATION Horizontal Two Pipe Venting Table 2 Gas Pipe Capacities Figure 9 Horizontal Venting - Two Pipes In Cu. Ft. per Hour with Pressure Drop of 0.3 in W.C. with Specific Gravity 0.60. Length of Pipe in Ft. Diameter of Pipe — Inches 15 30 45 60 75 1/2 3/4 1 1-1/4 1-1/2 76 73 44 50 218 152 124 105 97 440 285 260 190 200 750 590 435 400 345 1220 890 700 610 545 88 80 160 168 158 120 128 320 285 270 242 225 490 450 420 380 350 205 190 178 170 140 119 320 300 285 270 226 192 90 105 120 150 180 1. When horizontal vents pass through a combustible wall (up to 8 inches thick), the vent passage must be constructed and insulated as shown in Figure 10. 2. The termination of horizontally vented system must extend 12 inches beyond the exterior surface of an exterior wall. 3. The combustion air pipe must be a minimum of 16 inches below the vent pipe, and 24 inches from the exterior wall. 4. Support the vent and combustion air pipe as shown in Figure 10. Figure 10 Exhaust Vent Construction Through Combustible Walls and Support Bracket FIBER GLASS INSULATION MIN. 2" METAL SLEEVE 2" MIN. VENT PIPE DIAMETER METAL FACE PLATE METAL SLEEVE 9" 2" MIN. 1" 1" 45 9" VENT TERMINATION SUPPORT BRACKET (where required) (Make from 1" x 1" steel angle) Piping CAUTION Gas pressure to unit heater controls must never exceed 14" W.C. (1/2 psi). When leak testing the gas supply piping system, the appliance and its combination gas control must be isolated during any pressure testing in excess of 14" W.C. (1/2 psi). The appliance should be isolated from the gas supply piping system by closing its field installed manual shut-off valve. 1. Installation of piping must be in accordance with local codes, and ANSI Z223.1, “National Fuel Gas Code,” or CAN/CGA-B149 in Canada. 2. Piping to units should conform with local and national requirements for type and volume and gas handled, and pressure drop allowed in the line. Refer to Table 5, to determine the cubic feet per hour (cfh) for the type of gas 210 240 270 300 450 600 Diameter of Pipe — Inches Length of Pipe in Ft. 2 3 4 6 8 15 30 45 60 75 2480 1650 1475 1150 1120 6500 4700 3900 3250 3000 12880 9700 7900 6800 6000 38700 27370 23350 19330 17310 79000 55850 45600 39500 35300 90 105 120 150 180 930 920 860 710 720 2600 2450 2300 2000 1950 5400 5100 4800 4100 4000 15800 14620 15680 12240 11160 32250 29650 27920 25000 22800 210 240 270 300 450 600 660 620 580 545 450 380 1780 1680 1580 1490 1230 1030 3700 3490 3250 3000 2500 2130 10330 9600 9000 8500 7000 6000 21100 19740 18610 17660 14420 12480 and size of unit to be installed. Using this cfh value and the length of pipe necessary, determine the pipe diameter from Table 2. Where several units are served by the same main, the total capacity, cfh, and length of main must be considered. Avoid pipe sizes smaller than 1/2". Table 2 allows for the usual number of fittings with a 0.3; W.C. pressure drop. Where the gas supplied has a specific gravity other than 0.60, apply the multiplying factor as given in Table 3. 3. After threading and reaming the ends, inspect piping and remove loose dirt and chips. 4. Support piping so that no strains are imposed on unit or controls. 5. Use two wrenches when connecting piping to unit controls. Table 3 Specific Gravity Conversion Factors Multiplying factors to be used with Table 1 when the specific gravity of gas is other than 0.60. Natural Gas Propane Gas Specific Gravity Factor Specific Gravity Factor 0.55 0.60 0.65 1.04 1.00 0.962 1.50 1.53 1.60 0.633 0.626 0.612 7 Heater Parts from ACF Greenhouses INSTALLATION 6. Provide a drip pocket before each unit and in the line where low spots cannot be avoided. (See Figure 7). 7. Take-off to unit should come fro top or side of main to avoid trapping condensate. 8. Piping, subject to wide temperature variations, should be insulated. 9. Pitch piping up toward unit at least 1/4" per 15' of horizontal run. 10. Compounds used on threaded joints of gas piping must be resistant to action of liquefied petroleum gases. 11. Purge air before lighting unit by disconnecting pilot tubing at combination gas control. In no case should line be purged into heat exchanger. 12. After installation, check system for gas leaks, using a soap solution. 13. Install a ground joint union and a manual shut off valve immediately upstream of the unit including a 1/8" NPT plugged tapping accessible for test gage connection. (See Figure 7). 14. Allow at least 5 feet of piping between any high pressure regulator and unit control string. 15. When Pressure/Leak testing, pressures above 14'' W.C. (1/2 psi), close the field installed shut-off valve, disconnect the appliance and its combination gas control from the gas supply line, and plug the supply line before testing. When testing pressures 14" W.C. (1/2 psi) or below, close the manual shut-off valve on the appliance before testing. Figure 7 Recommended Piping to Controls GAS SUPPLY LINE GROUND JOINT UNION GAS SUPPLY LINE A manual shut off valve with 1/8' N.P.T. plugged tapping, accessible for test gage connection must be installed immediately upstream of the gas supply connection to the appliance. TO CONTROLS PLUGGED 1/8" NPT TEST GAGE CONNECTION 3" MIN. The power to these units should be protected with a fused disconnect. Units for use with three-phase electric power must be provided with a motor starter having properly sized overload protection. Location of thermostat should be determined by heating requirements and be mounted on an inside wall about 5' above floor level . . . where it will not be affected by heat from the unit or other sources, or drafts from frequently opened doors. See instructions packed with thermostat. Installation of Blower Models (BSH Units) CAUTION Proper air flow and distribution, across the hat exchanger must be provided to prevent early failure of the blower unit heater. Attachment of Field Installed Ductwork, Blower BSH Models Only Burned-out heat exchanger and shorter equipment life will result from not providing uniform air distribution. CAUTION Do not attempt to attach ductwork of any kind to propeller PSH models. When installing unit, always follow good duct design practices for even distribution of the air across the heat exchanger. Recommended layouts are shown below. When installing blower units with ductwork, the following must be done. 1. Provide uniform air distribution over the heat exchanger. Use turning vanes where required. See figures below. 2. Provide removable access panels in the ductwork on the downstream side of the unit. These openings should be large enough to view smoke or reflect light inside the casing to indicate leaks in the heat exchanger and to check for hot spots on exchanger due to poor air distribution or lack of sufficient air (cfm). 3. If ductwork is connected to the rear of the unit, use Modine blower enclosure kit, or if using field designed enclosure, maintain dimensions of proper blower enclosure as shown. on page 19. CAUTION DRIP POCKET Wiring General CAUTION Disconnect power supply before making wiring connections to prevent electrical shock and equipment damage. ALL UNITS MUST BE WIRED STRICTLY IN ACCORDANCE WITH WIRING DIAGRAM FURNISHED WITH UNIT. ANY WIRING DIFFERENT FROM WIRING DIAGRAM MAY BE HAZARDOUS TO PERSONS AND PROPERTY. Any damage to or failure of Modine units caused by incorrect wiring of the units is not covered by MODINE’S STANDARD WARRANTY (see Back Cover). All field installed wiring must be done in accordance with the National Electrical Code ANSI/NFPA 70 — Latest Edition or Canadian Electrical Code CSA C22.1 Part 1 or local codes. Unit must be electrically grounded according to these codes. See wiring diagram shipped with unit. For optional wiring diagrams see Bulletin 6-453. Check for red heat exchanger tubes. If bottom of tubes become red while blower unit is in operation, check for proper air volume and air distribution. Adjust blower speed or correct discharge duct design to correct problem. Installation of Blower Units (BSH) Determining Blower Speed The drive assembly and fan motor on all gas-fired blower units are factory assembled. The adjustable motor sheave has been pre-set to obtain maximum air flow without any external static pressure. The motor sheave should be adjusted as required when the unit is to be operated at other air flows and/or with external static pressures. Adjustment must always be within the performance range shown on pages 14 and 15 and the temperature rise range shown on the unit’s rating plate. To determine the proper blower speed and motor shave turns open, the conditions under which the unit is to operate must be know. If the blower unit is to be used without duct work, nozzles or filters, the only criteria for determining the motor sheave turns open and blower speed is the amount of air flow to be delivered. The performance tables for blower models are shown on pages 14 and 15. As an example, a model BSH150 unit 8 Heater Parts from ACF Greenhouses INSTALLATION Recommended Installations A TURNING VANES 3" MIN. B C 3" MAX. 12" MIN. 3" MIN. B B 12" MIN. 12" A 3" MAX. Dimension “B” Should Never Be Less than 1/2 of “A” B 12" MIN. A A TURNING VANES BAFFLE SIDE VIEW SIDE VIEW TOP VIEW E F D 12" MIN. 12" MIN. B B A TURNING VANES A BAFFLE TURNING VANES BAFFLE SIDE VIEW SIDE VIEW without filters operating with one external static pressure, that is, no duct work, nozzles, etc., and is to deliver an air flow of 2071 cfm (cfm = cubic feet of air) requires that the unit be supplied with a 1/2 hp motor, a C25 drive and, the motor sheave set at 5 turns open to achieve a blower speed of 255 rpm (see performance table for units without blower enclosure, page 14). See “Blower Adjustments” for setting of motor sheave turns open. If a blower unit is to be used with ductwork or nozzles, etc., the total external static pressure under which the unit is to operate, and the required air flow must be known before the unit can be properly adjusted. Any device added externally to the unit, and which the air must pass through, causes a resistance to air flow. This resistance is called pressure loss. The total of the pressure losses must be determined before adjusting the blower speed. If Modine filters are used, the expected pressure loss through the filters is included in performance data on page 15. If Modine supplied discharge nozzles are used, the expected pressure loss of the nozzles can be found footnoted at the bottom of page 10. If filters, nozzles, or ductwork are to be used with the unit, and they are not supplied by Modine, the design engineer or installing contractor must determine the pressure loss for the externally added devices, or ductwork, to arrive at the total external static pressure under which the unit is to operate. Once the total external static pressure and the required air flow are known, the operating speed of the blower can be determined and the correct motor sheave adjustments made. As an example, let’s say a model BSH150 is to be used with a Modine supplied blower enclosure, Modine supplied filters, are to be attached to ductwork supplied by others, and the unit is to move 2071 cfm of air flow against an external static pressure of 0.2" W.C. static pressure, it is seen that the unit will require a 1/2 hp motor using a C22 drive, and the motor sheave should be set at 1 turn open to achieve a blower speed of 415 rpm. See “Blower Adjustments” for setting of motor sheave turns open. 3. 4. 5. 6. TOP VIEW between the sheaves (refer to Figure 9a). Since the belt tension will decrease dramatically after an initial run-in period, It is necessary to periodically re-check the tension. excessive tension will cause bearing wear and noise. The blower bearings are lubricated for life; however, before initial unit operation the blower shaft should be lubricated at the bearings with SAE20 oil. This will reduce initial friction and start the plastic lubricant flowing. Make electrical connections according to the wiring diagram. Check rotation of the blower. Motor should be in clockwise rotation when facing motor pulley. If rotation is incorrect, correction should be made by interchanging wiring within the motor. See wiring diagram on the motor. The actual current draw of the motor should be determined. Under no condition should the current draw exceed that shown on the motor rating plate. Figure 8 Blower Model Installation Threaded Rod Mounting Brackets on Blower Assembly Motor Mounting Bracket Motor Sheave (Movable Face to Outside) Blower Sheave Motor Adjustment Screw To Install (Figure 8): 1. Remove and discard the tie down strap and the shipping block beneath the belt tension adjusting screw. (Not used on all models.) 2. Adjust belt tension adjusting screw for a belt deflection of approximately 3/4" with five pounds of force applied midway Combustion Air Inlet Blower Housing 7. It is the installer’s responsibility to adjust the motor sheave to provide the specified blower performance as listed on pages 14 and 15, for blower settings different 9 Heater Parts from ACF Greenhouses OPERATION from the factory set performance. The drive number on the unit may be identified by referring to the Power Code number on the serial plate of the unit (see page 23 for model number nomenclature) and matching that number with those shown on page 25. From the listing the drive number can be determined. 8. Blower sheave and motor sheave should be measured to assure correct drive is on unit. Refer to page 25 for drive sizes. Figure 9a Belt Tension Adjustment Blower Adjustments Following electrical connections, check blower rotation to assure blow-through heating. If necessary, change wiring to reverse blower rotation. Start fan motor and check blower sheave RPM with a hand-held or strobe-type tachometer. RPM should check out with the speeds listed in Performance Data shown on pages 14 and 15 according to the job specifications. A single-speed motor with an adjustable motor sheave is supplied with these units. If blower speed changes are required, adjust motor sheave as follows: 3/4" DEFLECTION WITH 5# FORCE CAUTION NOTE: Do not fire unit blower adjustment has been made or unit may cycle on limit (overheat) control. Start-up and adjustment procedures should be performed by a qualified serviceman. 1. Shut-off power before making blower speed adjustments. Refer to Determining Blower Speed on page 8 and to Blower Drive Selection on pages 14 and 15 to determine proper blower RPM. Check the gas inlet pressure at the unit upstream of the combination gas control. The inlet pressure should be 6"-7" W.C. on natural gas or 11"-14" W.C. on propane. If inlet pressure is too high, install an additional pressure regulator upstream of the combination gas control. The pilot flame must be adjusted as described below. Purging of air from gas lines, piping, and lighting the pilot should be performed as described in ANSI Z223.1-latest edition “National Fuel Gas Code” (CAN/CGA-B149 in Canada). Be sure no obstructions block air intake and discharge of unit heater. 2. Loosen and take belt off of motor sheave. 3. Loosen set screw on outer side of adjustable motor sheave. (see Figure 9). 4. To reduce the speed of the blower, turn outer side of motor sheave counterclockwise. 5. To increase the speed of the blower, turn outer side of motor sheave clockwise. 6. Retighten motor sheave set screw, replace belt and retighten motor base. Adjust belt tension adjusting screw such that there is 3/4" belt deflection when pressed with 5 pounds of force midway between the blower and motor sheaves (see Figure 9a). Since the belt tension will decrease dramatically after an initial run-in period, it is necessary top periodically re-check the tension to assure continual proper belt adjustment. 7. Check to make certain motor sheave and blower sheave are aligned. Re-align if necessary. 8. Re-check blower speed after adjustment. Prior to Operation Although this unit has been assembled and fire-tested at the factory, the following pre-operational procedures should be performed to assure proper on-site operation. 1. Turn off power. 2. Check burner to insure proper alignment. 3. Check fan clearance. Fan should not contact casing when spun by hand. 4. Check all electrical connections to be sure they are secure. 9. Check motor amps. Do not exceed amps shown on motor nameplate. Slow blower if necessary. 5. If you are not familiar with the unit’s controls (i.e. combination gas control), refer to the control manufacturer’s literature supplied with the unit. 10. Check air temperature rise across unit. Check temperature rise against values shown in Performance Tables on pages 14 and 15 to assure actual desired air flow is being achieved. 6. Check that all horizontal deflector blades are open a minimum of 30° as measured from vertical. 11. If adjustments are required, re-check motor amps after final blower speed adjustment. Figure 9 Motor Sheave Adjustment Lighting Instructions (Also on Unit) 1. Turn off power. Turn thermostat down. Move gas control knob (or lever) to OFF and wait 5 minutes. 2. Move gas control knob (or lever) to ON. SET SETSCREW SCREW TOWARD TOWARDMOTOR MOTOR 3. Set thermostat at desired setting. (Pilot and main burner will light automatically when thermostat calls for heat). Shut Down Instructions Turn off power and close manual gas valve. After Initial Start Up 1. Check pilot flame adjustment as discussed below. 2. Check gas piping for leaks with a soap bubble solution to insure safe operation. ADJUSTABLE HALF ADJUSTABLE HALF OFOF SHEAVE SHEAVE 3. Check gas input rate, as described below, to assure proper gas flow and pressure. 10 Heater Parts from ACF Greenhouses Pilot Flame Adjustment CHECKING INPUT RATE The pilot is orificed to burn properly with an inlet pressure of 67" W.C. on natural gas and 11-14" W.C. on propane gas, but final adjustment must be made after installation. Adjust to have a soft steady flame 3/4" to 1" long and encompassing 3/8"-1/2" of the tip of the thermocouple or flame sensing rod. Normally this flame will produce satisfactory results. To adjust the flame use pilot adjustment screw on combination gas control (for location, see the combination gas control literature supplied with unit). If the pilot flame is longer and larger than shown by Figure 7, it is possible that it may cause soot and/or impinge on the heat exchanger causing burnout. If the pilot flame is shorter than shown it may cause poor ignition and result in the controls not opening the combination gas control. A short flame can be caused by a dirty pilot orifice. Pilot flame conditions should be observed periodically to assure trouble-free operation. Input Adjustments Natural Gas Flame Control Control of burner flames on units utilizing natural gas is achieved by moving the gas manifold to either increase or decrease primary combustion air. Prior to flame adjustment, operate unit with casing closed for about five minutes. Operation can be viewed through the sight glass on the rear of the unit (see Figure 11a). Lack of primary air will cause soft yellow-tipped flames. Excess primary air produces whort, well-defined flames with a tendency to lift off the burner ports. Proper operation with natural gas provides a soft blue flame with a well-defined inner cone. To increase primary air, remove the access panel (see Figure 11a and 11b). Next loosen the fastening screws holding the hinged bottom pan in place and lower the bottom pan (see Figure 14). With the bottom pan lowered, loosen the manifold mounting screws (see Figure 14) and tap the manifold away from the mixer tubes until the yellow flames disappear. To decrease the primary air, move the manifold closer to the mixer tubes until flames no longer lift from burner ports, but being careful not to cause yellow tipping. Retighten manifold mounting screws after adjustment. Once adjustment has been made all around the bottom pan. Replace the access panel, again checking for a good tight seal around the entire perimeter of the access panel. Observe the burner flame through the sight glass to make sure proper flame adjustment has been achieved. Propane Gas Flame Control Adjustable primary air shutters are attached to the orifices on the gas manifold for units equipped for propane gas operation (see Figure 15). An optimum flame will show a slight yellow tip. Prior to flame adjustment, operate unit heater with casing closed for at least five minutes. If flame adjustment is necessary, remove the access panel (see Figure 11a and 11b) and adjust primary air shutters. Loosen wing screws and push shutters forward to reduce primary air until yellow flame tips appear. Then increase primary air until yellow tips diminish to just a slight yellow tip and an clean blue flame with a welldefined inner cone appears. It may also be necessary to adjust the manifold position in addition to adjusting air shutters to obtain the proper flame. Follow the instructions under “Natural Gas Flame Control” for adjusting the manifold. Replace the access panel making suer a good tight seal is achieved around the entire perimeter of the access panel. Observe the burner flame through the sight glass to make sure proper flame adjustment has been achieved. The gas pressure regulator (part of the combination gas control) is adjusted at the factory for average gas conditions. It is important that gas be supplied to the heater in accordance with the input rating stamped on the serial plate. Actual input rating stamped on the serial plate. Actual input should be checked and necessary adjustments made after the hater is installed. Over-firing, a result of too high an input, reduces the life of the unit, and increases maintenance. Under no circumstances should the input exceed that shown on the rating plate. (A) Meter Timing Method 1. Shut off all other gas-burning equipment, including other pilot lights served by the gas meter. 2. Start the heater and determine the number of seconds it takes to consume 1 cu. ft. of gas. Two basic formulas are useful: F1 = 3600 C/T F2 = F1/C Where F1 = input to heater, Btuh. F2 = input to heater, cu. ft. per hr. C = heating value of gas, Btu per cu. ft. T = time to consume 1 cu. ft. of gas in sec. The heating value of gas may be determined from the local utility or gas dealer. These are representative values: GAS Natural Propane Btu per cu. ft. 1000-1150 2500 3. If the seconds for 1 cu. ft. are more (input less) than shown in Table 5 for model being tested, remove the access panel (see Figure 11a). With access panel removed, locate the combination gas control and pressure regulator adjustment screw (see Figure 11b). Remove the cap screw from he pressure regulator and take one clockwise turn at a time on the adjustment screw until the correct time is obtained. If the seconds are less (input greater)than indicated in the table, follow the same procedure in a counter-clockwise direction. If the correct number of seconds cannot be obtained check orifice size. Correct orifices can be obtained from Modine Manufacturing Company, Racine, Wisconsin. When requesting orifices, state type of gas, heating value, and its specific gravity. Also give model number of unit. For example, if the input to the heater is 100,000 Btuh and the heating value of the gas is 1000 Btu per cu. ft., then, by the second formula, the input is 100 cu. ft. per hr. Table 4 indicates the time for one revolution of various size meter dials with various input rates. If a 1 cu. ft. meter dial is used, we proceed down the cu. ft. column to 100 cu. ft. per hr. and then horizontally to the left to determine a time of 36 seconds for one revolution of the dial. Similarly, if the 1/2 cu. ft. dial is used, we determine a time of 18 seconds for one revolution at the required input. After proper firing rate has been achieved, replace regulator cap crew and replace access panel, making sure a good tight seal is achieved around the entire perimeter of the access panel. 11 Heater Parts from ACF Greenhouses CHECKING INPUT RATE Table 4 6. Time for 1 Revolution, Sec. Input, Cu. Ft. per Hour, When Meter Dial Size is: 1/2 cu. ft. 1 cu. ft. 2 cu. ft. 5 cu. ft. 10 12 14 16 18 20 22 24 26 28 30 35 40 45 50 55 60 70 80 90 100 120 180 150 129 112 100 90 82 75 69 64 60 51 45 40 36 33 30 26 22 20 18 15 360 300 257 225 200 180 164 150 138 129 120 103 90 80 72 65 60 51 45 40 36 30 720 600 514 450 400 360 327 300 277 257 240 206 180 160 144 131 120 103 90 80 72 60 1800 1500 1286 1125 1000 900 818 750 692 643 600 514 450 400 360 327 300 257 225 200 180 150 If pressure as indicated by “U” tube is less than 1/2" higher or lower than indicated in TAble 5, adjust regulator as described under “meter-Timing method,” Step 3. If pressure as indicated by “U” tube is more than 1/2" higher or lower than indicated in Table 5, check inlet pressure at unit. The inlet pressure should be 6"-7" W.C. pressure on natural gas and 11"-14" W.C. on propane gas. After adjustment move gas control knob (or level) to off and replace 1/8" pipe plug. With plug in place move knob (or leave) to on.) Replace the access panel, making use a good tight seal is achieved around the entire perimeter of the access panel. Figure 11a VENTING LABEL POWER EXHAUSTER PRESSURE SWITCH JUNCTION BOX FAN GUARD FAN MOTOR SIGHT GLASS LIGHTING INSTRUCTION & RATING PLATE Meter-Timing Gas (Time required for one revolution is charted for various size meter dials and various rates of gas input in cu. ft. per hour. To convert to Btuh, multiply by the heating value of the gas used.) Figure 10 Dials of Typical Gas Meter GAS SUPPLY CONNECTION (Not Shown) COMBUSTION AIR INLET COLLAR ACCESS PANEL Figure 11b (B) Pressure Method COMBINATION GAS CONTROL The pressure method determines input by measuring the pressure of the gas in the manifold in inches of water. 1. Determine correct manifold pressure from Table 5. 2. Remove access panel (see Figure 11a) and locate combination gas control. 3. Move gas control knob (or lever) to off. 4. Remove the 1/8" pipe plug in outlet pressure tap in combination gas control (see Figure 11b) and attach water manometer or “U” tube which is at least 12" high. 5. Follow lighting instructions and turn thermostat up to get unit to fire. MANIFOLD MAIN BURNER IGNITION CONTROL IGNITION CABLE PILOT TUBING MANIFOLD PRESSURE TAP PRESSURE REGULATOR ADJUSTMENT SCREW (UNDER CAP SCREW) CAUTION Check the gas inlet pressure at the unit upstream of the combination gas control. The inlet pressure should be 6"-7" W.C. on natural gas or 11"-14" W.C. on propane. If inlet pressure is too high, install and additional pressure regulator upstream of the combination gas control. Important —Inlet pressure and manifold pressure must be checked with unit in operation when making final adjustments. 12 Heater Parts from ACF Greenhouses CHECKING INPUT RATE Table 5 Manifold Pressure & Gas Consumption➀ Typical Heating Value (BTU/Cu.Ft.) Specific Gravity Model Natural Propane 1040 0.60 2500 1.53 3.5 10.0 Manifold Pressure inches w.c. PSH130 BSH130 Cfh . . . . . . . . . . Gal/Hr. Propane Sec/cu.ft. . . . . . . Orifice Drill Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 — 29 24 52 1.42 69 41 PSH150 BSH150 Cfh . . . . . . . . . . Gal/Hr. Propane Sec/cu.ft. . . . . . . Orifice Drill Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 — 25 29 60 1.64 60 44 PSH170 BSH170 Cfh . . . . . . . . . . Gal/Hr. Propane Sec/cu. ft. . . . . . Orifice Drill Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 — 25 27 68 1.86 60 43 PSH225 BSH225 Cfh . . . . . . . . . . Gal/Hr. Propane Sec/cu.ft. . . . . . . Orifice Drill Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216 — 17 19 90 2.46 40 37 PSH280 BSH280 Cfh . . . . . . . . . . Gal/Hr. Propane Sec/cu. ft. . . . . . Orifice Drill Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269 — 13 21 112 3.06 32 39 PSH340 BSH340 Cfh . . . . . . . . . . Gal/Hr. Propane Sec/cu. ft. . . . . . Orifice Drill Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327 — 11 22 136 3.72 26 40 No. of Orifices 2 3 3 3 4 5 ➀ Above gases based on average standards. Units can be furnished for gases of different values and specific gravities. (Gas/Hr. Propane based on 60°F, 30" Hg, 91,500 Btu/Gal. Table 6 Orifice Drill sizes with Decimal Equivalents Main Burner Orifices Pilot Orifice Identity Numbers Pilot Burner Manufacturer Drill Size Dia. Decimal Equivalent Drill Size Dia. Decimal Equivalent 19 21 .1660 .1590 37 39 .1040 .0995 22 24 .1570 .1520 40 41 .0980 .0960 27 29 .1440 .1360 43 44 .0890 .0860 Honeywell Robertshaw Identity No. Natural Gas Identity No. Propane Gas BCR-18 BCR-11 or -12 ➁ 1 8 N Johnson ➁ 7715 ➁ L 1 O P 4710 As number appears on top of pilot orifice. 13 Heater Parts from ACF Greenhouses SEPARATED COMBUSTION PROPELLER UNIT HEATERS The minimum recommended installation clearance from top and rear of unit (motor) is six inches. Clearance to sides is eighteen inches, and clearance at bottom should equal “C” dimension shown in table for each model. C A H F K DD CC X W J DO NOT USE PROPELLER UNITS WITH DUCT WORK. AA G K E ➁ GAS SUPPLY CONNECTION COMBUSTION AIR INLET COLLAR (SIZES 130-225) BB 2 8" 7/ 4" ROUND FOR PSH 130 thru 225 MODELS ONLY B COMBUSTION AIR INLET COLLAR (SIZES 280 & 340) 33/8" 31/8" FF D (OPENING) 41/2" OVAL COLLAR FITS 6" ROUND PIPE FOR MODELS PSH 280 & 340 ONLY 31/8" EE L (MIN. DISTANCE TO WALL) Dimensions (in inches) — PSH Dimension A B C D E F G H AA BB CC DD EE FF J (Round) K➀ Natural Gas Connections ➂ W X L Fan Diameters Approx. Ship. Wt. PSH 130 PSH 150 PSH 170 PSH 225 PSH 280 PSH 340 23-1/2 35-1/2 22 21-1/16 20 12-1/2 1 19-7/8 8 7 1/2 1 3-1/4 32-9/16 6-1/2 4 3/8-16 1/2 — — 38-3/8 18 198 25-5/8 40-1/2 25 23-3/16 24 14-1/2 2 22 9 7-1/2 1/8 3-1/4 36 6-1/2 4 3/8-16 1/2 — — 42 20 244 25-5/8 40-1/2 25 23-3/16 24 14-1/2 2 22 9 7-1/2 1/8 3-1/4 36 6-1/2 4 3/8-16 1/2 — — 42 20 246 28-5/8 40-1/2 25 26-3/16 24 14-1/2 2 25 9 7-1/2 1/8 3-1/4 36 6-1/2 4 3/8-16 1/2 — — 42 22 272 33-5/8 40-1/2 25 31-3/16 24 — 1-5/8 30 9 7-1/2 1-3/8 3-5/8 36-1/16 5-7/8 6 3/8-16 3/4 5 16 42 22 328 40 40-1/2 25 37-1/2 24 — 1-5/8 36-3/8 9 7-1/2 1-3/8 3-5/8 36-1/16 5-7/8 6 3/8-16 3/4 5 16 48 24 422 ➀ PSH 130 through PSH 225 — 2 holes. PSH 280 & PSH 340 — 4 holes. ➁ Dimension from rear of unit burner box to center line of gas pipe connection is 6-23/32" for PSH 130 and 6-1/2" for all other models. ➂ For natural gas. Performance—PSH Model PSH 130 PSH 150 PSH 170 PSH 225 PSH 280 PSH 340 Btu/Hr Input ➄ 130,000 150,000 170,000 225,000 280,000 340,000 Btu/Hr Output CFM @ 70°F Outlet Velocity Air Temp. Rise 106,600 123,000 139,400 184,000 229,600 275,400 2540 2900 2900 4275 4400 5300 940 810 820 1060 960 980 39 39 45 40 48 48 Max. Mtg. Height (Ft.) ➃ 12 16 16 20 20 20 Heat Throw (Ft.) ➃ 50 50 50 65 65 65 Standard Motor Data ➅ HP Amps RPM Type 1/6 1/6 1/6 1/3 1/2 1/2 2.8 2.8 2.8 5.4 6.8 6.8 1075 1075 1075 1075 1075 1075 PSC PSC PSC PSC PSC PSC ➃ At 65°F ambient and unit fired at full rated input. Max mounting height as measured from bottom of unit, and without deflector hoods. ➄ Note: Ratings shown are for elevations up to 2,000 feet. For elevations above 2,000 feet, ratings should be reduced at the rate of 4% for each 1,000 feet above sea level. (In Canada see Rating Plate.) Reduction of ratings requires use of high altitude kit. ➅ Data listed is for standard 115-volt, 60-Hertz, single-phase motors. All single phase motors are totally enclosed and thermal overload protected. 14 Heater Parts from ACF Greenhouses SEPARATED COMBUSTION BLOWER UNIT HEATERS The minimum recommended installation clearance from top and rear of unit (motor) is six inches. Clearance to sides is eighteen inches, and clearance at bottom 5 / "“C” dimension shown should equal in table for each model. ➀ L = C + P (APPROX.) A C DD F H N X 5 9 /16 " P CC W K J 3/4" 9 16 O AA G K QxV B E ➁ GAS SUPPLY CONNECTION RxT COMBUSTION AIR INLET COLLAR (SIZES 130 - 225) COMBUSTION AIR INLET COLLAR (SIZES 130-225) BB 27/8" S FF 3 1/8" 4 1/2" M OVAL COLLAR FITS 6" ROUND PIPE FOR MODELS BSH 280 & 340 ONLY D (OPENING) 4" ROUND FOR BSH 130 thru 225 MODELS ONLY 33/8" 4 7/8" BLOWER ENCLOSURE (OPTIONAL) 31/8" FILTER RACK (OPTIONAL) EE Dimensions (in inches) — BSH Dimension A B C D E F G H AA BB CC DD EE FF J (Round) K➂ Natural Gas Connections W X M N➃ O P Q (Height) Blower Inlet Duct/R (Height) Enclosure Filter Rack Width T (Accessory) Width V S (Ctr. to Ctr. of Blower Mtg. Holes Motor Pulley Diameter ➄ Standard Blower Pulley Diameter Approx. Shipping Weight ➀ ➁ ➂ ➃ ➄ BSH 130 23-1/2 35-1/2 22 21-1/16 20 12-1/2 1 19-7/8 8 7-1/2 1 3-1/4 32-9/16 6-1/2 4 3/8-16 1/2 — — 47-3/4 21 7-1/4 30 21-3/8 20 27-1/2 29 17-3/8 3 13 240 BSH 150 25-5/8 40-1/2 25 23-3/16 24 14-1/2 2 22 9 7-1/2 1/8 3-1/4 36 6-1/2 4 3/8-16 1/2 — — 52-3/8 24-1/2 8-1/2 34 25 23-3/4 32-3/4 34 20-3/8 3 13 322 BSH 170 25-5/8 40-1/2 25 23-3/16 24 14-1/2 2 22 9 7-1/2 1/8 3-1/4 36 6-1/2 4 3/8-16 1/2 — — 52-3/8 24-1/2 8-1/2 34 25 23-5/8 32-3/4 34 20-3/8 3 13 322 BSH 225 25-5/8 40-1/2 25 26-3/16 24 14-1/2 2 25 9 7-1/2 1/8 3-1/4 36 6-1/2 4 3/8-16 1/2 — — 52-3/8 24-1/2 8-1/2 34 25 23-5/8 32-3/4 34 20-3/8 3 13 344 BSH 280 33-5/8 40-1/2 25 31-3/16 24 — 1-5/8 30 9 7-1/2 1 3/8 3-5/8 36-1/16 5-7/8 6 3/8-16 3/4 5 16 52-3/8 17-15/16 8-1/2 36 25 23-5/8 42-7/8 44-1/4 20-3/8 3 9 436 BSH 340 40 40-1/2 25 37-1/2 24 — 1-5/8 36-3/8 9 7-1/2 1 3/8 3-5/8 36-1/16 5-7/8 6 3/8-16 3/4 5 16 58-1/2 22-1/16 8-1/2 36 25 23-5/8 42-7/8 44-1/4 20-3/8 3 9 510 On blower units L = C + P is distance from front of unit to back of blower enclosure and minimum of distance to wall. Dimension from rear of unit burner box to center line of gas pipe connection is 6-23/32" for BSH 130 and 6-1/2" for all other models. BSH 130 through BSH 225 – 4 holes. BSH 280 and BSH 340 – 6 holes. Distance between mounting hole in unit casing and mounting hole on blower, except on 280 and 340, then distance from rear mounting hole in casing. Motor pulley is adjustable. Note: Mounting heights and throws for BSH models, without ductwork or nozzles, and at a cfm yielding a 55°F temperature rise are the same as those listed for equivalent size PSH units. Performance — BSH Model Btu/Hr Input ➆ Btu/Hr Output CFM @ 55°F Temp. Rise BSH 130 BSH 150 BSH 170 BSH 225 BSH 280 BSH 340 130,000 150,000 170,000 225,000 280,000 340,000 106,600 123,000 139,400 182,250 229,600 275,400 1795 2071 2347 3068 3865 4636 Outlet Velocity @55°F Temp. Rise CFM Range Air Temp. Rise Range 682 596 675 781 852 869 1161-1795 1340-2071 1519-2347 1985-3068 2501-3865 3000-4636 55-85 55-85 55085 55-85 55-85 55-85 Max. Mtg. Heat Height (Ft.) Throw (Ft.) @ 55°F @ 55°F Temp. Rise Temp. Rise ➅ ➅ 11 10 11 13 14 15 30 25 30 35 40 40 Standard Motor Data ➇ HP Amps RPM Type 1/4 1/2 1/2 3/4 1 1 5.4 7.8 7.8 10.2 13.2 13.2 1725 1725 1725 1725 1725 1725 SP SP SP SP CP CP ➅ At 65°F ambient and unit fired at full rated input. Max mounting height as measured from bottom of unit, and without deflector hoods. ➆ Note: Ratings shown are for elevations up to 2,000 feet. For elevations above 2,000 feet, ratings should be reduced at the rate of 4% for each 1,000 feet above sea level. (In Canada see Rating Plate.) Reduction of ratings requires use of high altitude kit. ➇ Data listed is for standard 115-volt, 60-Hertz, single-phase motors. All single phase motors are totally enclosed and thermal overload protected. 15 Heater Parts from ACF Greenhouses PERFORMANCE DATA — BLOWER UNIT HEATERS Blower Models With or Without Blower Enclosures ➀ ➁ ➃ ➄ Air Outlet Air Model Flow Velocity Temp. Number CFM FPM Rise F 1795 682 55 1645 630 60 1519 587 65 BSH 1410 549 70 130 1316 517 75 1234 489 80 1161 464 85 2071 596 55 1898 551 60 1752 513 65 BSH 1627 480 70 150 1519 452 75 1424 427 80 1340 405 85 2347 675 55 2151 624 60 1986 581 65 BSH 1844 544 70 170 1721 512 75 1613 484 80 1519 459 85 3068 781 55 2813 722 60 2596 672 65 BSH 2411 630 70 225 2250 592 75 2109 560 80 1985 531 85 3865 725 55 3543 670 60 3271 624 65 BSH 3037 584 70 280 2835 550 75 2657 519 80 2501 493 85 4636 869 55 4250 804 60 3923 748 65 BSH 3643 701 70 340 3400 659 75 3188 623 80 3000 591 85 ➀ ➁ ➂ ➃ ➄ 0.0 Static Pressure Pulley RPM Drive Turns ➄ HP No. Open 385 0 355 1 325 2 305 1/4 -21 3 285 3-1/2 270 4-1/2 250 5 255 1/2 -25 5 235 — — — 220 — — — 205 — — — 190 — — — 180 — — — 170 — — — 290 3-1/2 265 1/2 -25 4-1/2 245 5 230 — — — 215 — — — 200 — — — 190 — — — 385 0 345 1-1/2 315 3/4 -25 2-1/2 285 3-1/2 260 4-1/2 240 — — — 220 — — — 530 1/2 490 1-1/2 450 3 420 1 -18 3-1/2 395 4 370 5 350 — — — 610 1-1/2 -16 1/2 550 0 500 1-1/2 460 2-1/2 420 1 -219 3-1/2 390 4-1/2 360 5 0.1 Static Pressure Pulley RPM Drive Turns ➄ HP No. Open 460 1 435 1/3 -57 2 415 2-1/2 395 3 380 0 365 1/4 -21 1/2 350 1-1/2 330 2 310 3 295 3-1/2 280 1/2 -25 4 270 4-1/2 260 4-1/2 250 5 360 1 335 2 305 2-1/2 290 1/2 -25 3 280 3-1/2 270 4 250 4-1/2 440 3/4 -22 1/2 415 1 390 0 365 3/4 -25 1/2 350 1 330 2 315 2-1/2 575 1-1/2 -23 3-1/2 535 1/2 500 1-1/2 470 2-1/2 445 1 -18 3 425 3-1/2 405 4 655 2 -32 1 605 1-1/2 -16 1/2 560 0 525 1 490 1 -219 1-1/2 465 2-1/2 440 3 0.2 Static Pressure Pulley RPM Drive Turns ➄ HP No. Open 520 1 500 1-1/2 480 2 465 1/3 -15 2-1/2 450 3 440 3 430 3-1/2 390 0 375 1/2 360 1 245 1/2 -25 1-1/2 335 2 325 2 315 2-1/2 420 1/2 -22 1 400 1-1/2 385 0 370 1/2 355 1/2 -25 1 345 1-1/2 335 2 490 1-1/2 465 2-1/2 440 3/4 -18 3 420 3-1/2 405 4 390 3/4 -25 0 375 1/2 615 1-1/2 -23 2-1/2 580 3-1/2 545 1/2 520 1 495 1 -18 1-1/2 475 2 455 2-1/2 690 2 -32 0 645 1-1/2 605 1-1/2 -16 1/2 575 1 545 1/2 520 1 -219 1 500 1-1/2 0.3 Static Pressure Pulley RPM Drive Turns ➄ HP No. Open 570 — — — 550 1/2 -96 3 535 1/2 1 520 1/3 -15 1 510 1-1/2 500 2 490 0 445 1/2 430 1 415 1/2 -22 1-1/2 405 2 395 0 390 1/2 -25 0 380 2 470 3/4 -18 0 455 1/2 440 1 425 1 415 405 1/2 -22 1-1/2 2 395 1/2 535 1 510 2 485 470 3/4 -18 2-1/2 2-1/2 455 3 440 3-1/2 425 1-1/2 645 615 1-1/2 -23 2-1/2 3-1/2 585 0 565 1/2 540 1 -18 1 525 1 510 — 725 — — 0 685 2 -32 1-1/2 645 0 615 1 590 1-1/2 -16 1-1/2 570 550 1 -219 0 0.4 Static Pressure Pulley RPM Drive Turns ➄ HP No. Open 620 2 605 1/2 -96 2 590 2.5 580 2.5 570 1/3 -13 1-1/2 560 1-1/2 550 2 500 3/4 -18 1-1/2 485 2 475 2 470 2 460 2-1/2 455 1/2 -22 0 450 0 520 1 505 1-1/2 495 3/4 -18 1-1/2 485 2 475 2 465 2-1/2 460 1/2 -22 0 575 1 -16 1 555 0 535 1/2 520 1 510 3/4 -18 1 495 1-1/2 485 2 670 1-1/2 -23 1/2 640 1-1/2 620 2 595 1 -16 1/2 580 1 560 1 -18 0 545 1/2 750 — — — 710 — — — 680 2 -32 0 650 1 625 0 605 1-1/2 -16 1/2 585 1 Shaded area indicates unit standard motor and drive range. For unit operation in non-shaded area; specify on order optional motor and drive number. Ratings shown are for elevations up to 2,000 feet. For elevations above 2,000 feet, ratings should be reduced at the rate of 4% for each 1,000 feet above sea level. (Does not apply in Canada — See Rating Plate.) Pulley turns open are approximate. For proper operation, check blower rpm. Rpm and pulley settings shown in bold type, in shaded areas for 0.0 static pressure, indicate factory settings of standard drives. Important: Note for 575V Only ➆ Model Number BSH130 BSH280 BSH340 ➆ ➇ From this Catalog Drive HP 1/3 -13 1/4 -21 1/3 -15 1/3 -57 1-1/2 -23 1-1/2 -16 For 575V ➇ HP Drive 1/3 -14 1/4 -165 1/3 -166 1/4 -167 1-1/2 -177 1-1/2 -178 Models not shown use same HP and drive number as cataloged. Performance is the same; motor sheave can accommodate larger shaft. 16 Heater Parts from ACF Greenhouses Blower Models With Filter ➀ ➁ ➃ ➄ ➅ Air Outlet Air Model Flow Velocity Temp. Number CFM FPM Rise F 1795 682 55 1645 630 60 1519 587 65 BSH 1410 549 70 130 1316 517 75 1234 489 80 1161 464 85 2071 596 55 1898 551 60 1752 513 65 BSH 1627 480 70 150 1519 452 75 1424 427 80 1340 405 85 2347 675 55 2151 624 60 1986 581 65 BSH 1844 544 70 170 1721 512 75 1613 484 80 1519 459 85 3068 781 55 2813 722 60 2596 672 65 BSH 2411 630 70 225 2250 592 75 2109 560 80 1985 531 85 3865 725 55 3543 670 60 3271 624 65 BSH 3037 584 70 280 2835 550 75 2657 519 80 2501 493 85 4636 869 55 4250 804 60 3923 748 65 BSH 3643 701 70 340 3400 659 75 3188 623 80 3000 591 85 ➀ ➁ ➂ ➃ ➄ ➅ 0.0 Static Pressure Pulley RPM Drive Turns ➄ HP No. Open 445 1/3 -57 1-1/2 410 2-1/2 375 1/2 345 1-1/2 325 1/4 -21 2 300 3 285 3-1/2 285 1/2 -25 3-1/2 260 4-1/2 235 — — — 220 — — — 205 — — — 190 — — — 180 — — — 325 2 295 1/2 -25 3-1/2 270 4-1/2 250 5 235 — — — 215 — — — 205 — — — 465 3/4 -18 2 1/2 420 3 1/2 385 0 350 1 325 3/4 -25 2 300 3 280 4 595 1-1/2 -23 3 545 1/2 505 1 1/2 470 2 1/2 440 1 -18 3 415 3 1/2 390 4 1/2 685 2 -32 0 615 1-1/2 -16 0 560 0 515 1 470 1 -219 2 435 3 405 4 0.1 Static Pressure Pulley RPM Drive Turns ➄ HP No. Open 520 1/3 -15 1 485 1/2 460 1 435 1/3 -57 2 415 2-1/2 395 3 380 1/4 -21 0 350 1 325 2 305 3 290 1/2 -25 3-1/2 280 4 265 4 1/2 255 5 385 0 360 1 340 1-1/2 320 1/2 -25 2-1/2 305 3 290 3-1/2 275 4 515 1 485 2 455 2-1/2 430 3/4 -18 3-1/2 410 4 390 4-1/2 375 3/4 -25 1/2 645 1-1/2 600 1-1/2 -23 3 565 4 530 1/2 500 1 -18 1-1/2 475 2 455 2-1/2 715 — — — 655 2 -32 1 605 1-1/2 -16 1/2 560 0 525 1 -219 1 490 1-1/2 465 2-1/2 0.2 Static Pressure Pulley RPM Drive Turns ➄ HP No. Open 575 — — — 545 1/2 520 1 500 1/3 -15 1-1/2 480 2 460 2-1/2 450 3 415 1/2 -22 1 395 2 380 0 365 1/2 355 1/2 -25 1 345 1-1/2 335 2 445 0 425 1/2 -22 1 405 1-1/2 390 0 375 1/2 -25 1/2 365 1/2 355 1 550 0 515 1 490 1 1/2 465 3/4 -18 2 1/2 440 3 425 3-1/2 405 4 680 1-1/2 -23 0 640 1-1/2 605 1 -16 1/2 575 1 550 0 525 1 -18 1 505 1-1/2 740 — — — 685 2 -32 0 640 1-1/2 600 1-1/2 -16 1/2 570 1-1/2 540 1 -219 1/2 515 1 0.3 Static Pressure Pulley RPM Drive Turns ➄ HP No. Open 615 — — — 595 — — — 575 — — — 0 560 1/2 545 1/2 535 1/3 -15 1 525 0 460 0 445 1/2 430 1/2 -22 1 420 1-1/2 405 1 -1/2 400 0 390 1/2 -25 490 3/4 -18 1-1/2 2 470 0 455 1/2 440 1 425 1/2 -22 1 415 1-1/2 405 1/2 600 1 -16 1-1/2 565 1/2 540 1 515 495 3/4 -18 1-1/2 2 480 2-1/4 465 — 705 — — 1/2 665 1-1/2 -23 1-1/2 635 1/2 610 1 585 1 -16 1-1/2 565 1/2 545 1 -18 — 765 — — — 720 — — 0 680 2 -32 1-1/2 645 0 615 1 590 1-1/2 -16 565 1-1/2 0.4 Static Pressure Pulley RPM Drive Turns ➄ HP No. Open 660 — — — 640 — — — 625 2 610 1/2 -96 2 600 2 585 1/3 -13 1 575 1 530 1/2 515 1 505 1-1/2 495 3/4 -18 1-1/2 485 2 480 2 475 2 550 0 535 1/2 520 3/4 -18 1 510 1 500 1-1/2 495 1-1/2 485 2 635 0 610 1 -16 1/2 590 1 575 1 560 0 545 3/4 -18 1/2 535 1/2 725 — — — 690 0 660 1-1/2 -23 1 635 1-1/2 615 0 595 1 -16 1/2 580 1 795 — — — 745 — — — 705 — — — 670 2 -32 1/2 640 1-1/2 615 1-1/2 -16 0 595 1/2 Shaded area indicates unit standard motor and drive range. For unit operation in non-shaded area; specify on order optional motor and drive number. Ratings shown are for elevations up to 2,000 feet. For elevations above 2,000 feet, ratings should be reduced at the rate of 4% for each 1,000 feet above sea level. (Does not apply in Canada — See Rating Plate.) Pulley turns open are approximate. For proper operation, check blower rpm. Rpm and pulley settings shown in bold type, in shaded areas for 0.0 static pressure on page 10, indicate factory settings of standard drives. Blower models with filter require the use of a blower enclosure. Important: Note for 575V Only ➆ Model Number BSH130 BSH280 BSH340 ➆ ➇ From this Catalog Drive HP 1/3 -13 1/4 -21 1/3 -15 1/3 -57 1-1/2 -23 1-1/2 -16 For 575V ➇ HP Drive 1/3 -14 1/4 -165 1/3 -166 1/4 -167 1-1/2 -177 1-1/2 -178 Models not shown use same HP and drive number as cataloged. Performance is the same; motor sheave can accommodate larger shaft. 17 Heater Parts from ACF Greenhouses MOTOR DATA Power Code Description — PSH Models ➀ ➂ ➃ Power Code 01 02 04 05 Model Electric Power PSH130 PSH150 115/60/1 230/60/1 200/60/3 200/460/60/3 1/6 1/6 1/3 1/3 1/6 1/6 1/3 1/3 PSH170 PSH225 PSH280 PSH340 1/3 1/3 1/3 1/3 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 Horsepower 1/6 1/6 1/3 1/3 Motor Data and Total Unit Power Requirements — PSH Models Voltage HP 1/6 1/3 1/2 Motor Amps 2.8 5.4 7.5 115/60/1 Motor Total Rpm Amps 1075 4.6 1075 7.2 1075 9.3 Total Watts 400 610 800 Motor Amps 1.5 2.5 3.5 230/60/1 Motor Total Rpm Amps 1075 2.5 1075 3.5 1075 4.5 Total Watts 400 610 800 Motor Amps 1.9 2.6 200-208/60/3 Motor Total Rpm Amps 1140 1140 2.8 3.5 Total Watts Motor Amps 230/460/3 Motor Total Rpm Amps 560 850 2.2/1.1 3.0/1.5 1140 1140 3.2/1.6 4.0/2.0 Total Watts 560 850 Power Code Description — BSH Models ➁ ➂ ➃ ➄ Power Code 01 02 03 04 81 05 06 07 08 82 09 10 11 12 83 13 14 15 16 84 Model Electric Power 115/60/1 230/60/1 200-208/60/3 230/460/60/3 575/60/3 115/60/1 230/60/1 200-208/60/3 230/460/60/3 575/60/3 115/60/1 230/60/1 200-208/60/3 230/460/60/3 575/60/3 115/60/1 230/60/1 200-208/60/3 200/460/60/3 575/60/3 BSH130 HP Drive 1/3 -13 1/3 -13 1/3 -13 1/3 -13 1/3 -14 1/4 -21 1/4 -21 1/4 -21 1/4 -21 1/4 -165 1/3 -15 1/3 -15 1/3 -15 1/3 -15 1/3 -166 1/3 -57 1/3 -57 1/3 -57 1/3 -57 1/3 -167 BSH150 HP Drive 3/4 -18 3/4 -18 3/4 -18 3/4 -18 3/4 -18 1/2 -25 1/2 -25 1/2 -25 1/2 -25 1/2 -25 1/2 -22 1/2 -22 1/2 -22 1/2 -22 1/2 -22 HP 3/4 3/4 3/4 3/4 3/4 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 BSH170 Drive -18 -18 -18 -18 -18 -25 -25 -25 -25 -25 -22 -22 -22 -22 -22 HP 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 1 1 1 1 1 3/4 3/4 3/4 3/4 3/4 BSH225 Drive -18 -18 -18 -18 -18 -22 -22 -22 -22 -22 -16 -16 -16 -16 -16 -25 -25 -25 -25 -25 BSH280 HP Drive 1 -16 1 -16 1 -16 1 -16 1 -16 1 -18 1 -18 1 -18 1 -18 1 -18 1-1/2 -23 1-1/2 -23 1-1/2 -23 1-1/2 -23 1-1/2 -177 BSH340 HP Drive 1-1/2 -16 1-1/2 -16 1-1/2 -16 1-1/2 -16 1-1/2 -178 1 -29 1 -29 1 -29 1 -29 1 -29 2 2 2 -32 -32 -32 Unit Power Requirements - Blower BSH Models Voltage HP 115/60/1 Total Total Amps Watts 230/60/1 Total Total Amps Watts 200-208/60/3 Total Total Amps Watts 230/460/60/3 Total Total Amps Watts 575/60/3 ➄ Total Total Amps Watts 1/4 7.2 520 3.7 520 2.5 500 2.4/1.2 500 0.9 500 1/3 1/2 6.4 10.3 515 730 3.3 4.8 515 730 2.7 3.4 530 730 2.6/1.3 3.6/1.8 530 730 1.1 1.3 530 730 3/4 1 12.8 15.2 1000 1210 6.5 7.7 1000 1210 4.1 4.9 970 1230 3.8/1.9 4.8/2.4 970 1230 1.5 1.9 970 1230 1-1/2 2 16.8 - 1690 - 8.5 - 1690 - 6.5 8.6 1630 2080 6.2/3.1 7.6/3.8 1630 2080 2.3 2.7 1630 2080 ➀ Permanent split capacitor motors on models PSH130 through PSH340. ➁ Split phase motors for 1/4 through 3/4 hp motors. Capacitor start motors are 1 through 2 hp. ➂ Whenever 230V/1φ or 230V/3φ power is used, it is necessary to specify 230V/25V controls. Whenever 460V/3φ power is used, it is necessary to specify 230V/25V controls and in addition, a 460V/230V 75VA step-down transformer (by others) is required. On 230V/3φ or 460V/3φ systems, the motor starter coil voltage (motor starter by others) must be 230V. For 200V/3φ systems, the motor starter coil voltage (motor starter by others) must be 200V. ➃ All motors used are produced, rated and tested by reputable manufacturers in accordance with NEMA standards and carry the standard warranty of both the motor manufacturer and Modine. All motors are totally enclosed. Single phase motors have built-in thermal overload protection. ➄ 575V motor available on blower units only. 18 Heater Parts from ACF Greenhouses MOTOR DATA Blower Drive Numbers Sheave Drive No. 13 14 15 16 18 21 22 23 Blower Sheave Belt No. Browning Pitch Dia. A43 8 A44 8 A44 9 A48 8 A49 9 A52 13 A53 11 A56 11 Bore 0.750 0.750 0.750 1.000 1.000 0.750 1.000 1.000 Motor Min/Max Pitch Dia. 1.9/2.9 1.9/2.9 1.9/2.9 1.9/2.9 1.9/2.9 1.9/2.9 1.9/2.9 3.4/4.4 Blower Sheave Bore 0.500 0.625 0.500 0.625 0.625 0.500 0.625 0.625 Sheave Drive No. 25 32 57 165 166 167 177 178 Belt No. Browning A58 A55 A46 A53 A45 A47 A56 A48 Pitch Dia. 13 11 10 13 9 10 11 8 Motor Bore 1.000 1.000 0.750 0.750 0.750 0.750 1.000 1.000 Min/Max Pitch Dia. 1.9/2.9 3.4/4.4 1.9/2.9 1.9/2.9 1.9/2.9 1.9/2.9 3.4/4.4 1.9/2.9 Bore 0.625 0.875 0.500 0.625 0.625 0.625 0.875 0.875 CONTROL OPTIONS Propeller and Blower Unit Heaters — PSH and BSH Models ➀ ➁ ➂ ➃ Control System Description Single-Stage, Intermittent Pilot Ignition, 100% Shut-off with Continuous Retry — Utilizes a single-stage combination gas control and an ignition control (continuous retry). Pilot is automatically lit on call for heat. ➀ ➁ ➂ ➃ Shaded prices - Standard units in stock; all others 2-3 weeks delivery. Stainless steel burner option - see page 5 for part number and list price. CGA approved 460V and 575V aviailable on blower units only. 575V motor available on blower units only. Control Operating Sequence Upon a call for heat from the thermostat, power is supplied to the time delay relay for the power exhauster motor. The power exhauster motor will come on in 1 to 25 seconds. In 45 to 90 seconds (from the call for heat) the ignition control will be turned on. This delay allows for a pre-purge of the unit and the vent. Sparking will start at the igniter at the same time the first operator of the combination gas control opens to allow ga to flow to the pilot burner. The pilot flame should light and be sensed (proven) in a few seconds. As soon as the pilot flame is sensed the sparking will stop and the second operator of the combination gas control will open to allow gas to flow to the main burner. In 10 to 45 seconds from the time the ignition control was energized (1 to 2 minutes from the call for heat from the thermostat) the fan motor will start. Control Code No. Service Voltage Thermostat Voltage Type of Gas 30 31 ➂ 32 ➂ ➃ 33 85 86 ➂ 93 ➂ ➃ 94 115V 200-208/230V 460V 575V 115V 200-208/230V 460v 575v 25V 25V 25V 25V 25V 25V 25V 25V natural natural natural natural propane propane propane propane ignition control is turned on it will attempt to light the pilot flame for 70 seconds. If the pilot flame is not sensed for any reason, the ignition control will wait for a predetermined time with the combination gas control closed and no sparking. After the pre-determined time lapses, the cycle will begin again. The time that lapses between cycles is at preprogrammed intervals (approximately 6 minutes). This will continue indefinitely until the pilot flame is sensed or until power is interrupted to the ignition control. When the thermostat has been satisfied, power is turned off to the ignition control (and therefore the combination gas control), so both the main gas and pilot gas are turned off. The fan motor will continue to operate for 20 to 60 seconds to allow the heat exchanger to cool down. Finally, the power exhauster motor is turned off 1 to 2 minutes after the thermostat is satisfied. This allows the products of combustion to be cleared from the unit and the vent. The system is now ready for another call for heat from the thermostat. On units with control codes 08 and 09, when the ignition control is turned on it will attempt to light the pilot flame. If the pilot flame is not sensed for any reason, the sparking will continue indefinitely until the pilot flame is sensed or until power is interrupted to the ignition control. On units with control codes 30, 31, 85 and 86, the sequence is similar, except that when the 19 Heater Parts from ACF Greenhouses PERFORMANCE DATA 30°, 60° and 90° Downward Deflector Hoods - Propeller PSH Models Mounting Height to Bottom of Heater Model 8' 10' 12' 14' 16' 18' 20' 22' Mounting Height to Bottom of Heater Model 8' 10' 12' 14' 16' 18' 20' 22' Mounting Height to Bottom of Heater Model 8' 10' 12' 14' 16' 18' 20' 22' 24' ➀ 30° Downward Deflector Hood PSH 130 X Y Z 21 44 60 20 43 59 19 42 58 18 41 56 16 38 53 14 36 50 21 31 44 8 24 35 60° Downward Deflector Hood PSH 130 X Y Z 0 47 65 0 46 63 0 44 60 0 42 57 0 39 53 0 35 48 0 29 40 0 16 23 90° Downward Deflector Hood PSH 130 S 56 50 46 43 40 38 36 34 PSH 150 X Y Z 19 39 53 17 38 52 16 37 50 15 35 48 13 32 44 10 28 39 8 23 33 — Propeller Models➀ (See Figures A and B) PSH 170 PSH 225 PSH 280 X Y Z X Y Z X Y Z 17 37 50 26 53 73 21 43 59 16 35 48 25 53 72 20 42 58 15 34 46 24 52 70 18 41 56 13 32 44 23 50 69 17 39 65 11 28 39 21 49 67 15 37 51 7 20 29 20 47 64 14 34 47 — 18 44 61 11 29 41 — 16 41 58 8 23 34 PSH 340 X Y Z 22 46 62 21 56 61 10 43 59 18 42 57 17 40 55 15 37 52 13 33 47 8 24 36 PSH 150 X Y Z 0 42 57 0 40 55 0 38 52 0 35 48 0 31 43 0 25 35 0 19 27 — Propeller Models➀ (See Figures A and B) PSH 170 PSH 225 PSH 280 X Y Z X Y Z X Y Z 0 39 54 0 57 78 0 46 63 0 37 50 0 56 76 0 44 61 0 34 47 0 54 74 0 43 58 0 31 43 0 52 72 0 40 55 0 27 37 0 50 69 0 37 51 0 17 23 0 47 65 0 33 45 — 0 44 60 0 26 36 — 0 39 54 0 19 26 PSH 340 X Y Z 0 49 66 0 47 64 0 45 62 0 43 59 0 40 55 0 36 50 0 31 43 0 21 29 Propeller Models➀ (See Figures C and D) PSH 170 PSH 225 PSH 280 S S S 46 77 59 41 69 53 37 63 48 35 58 45 32 54 42 31 51 40 29 49 38 28 46 36 45 34 PSH 340 S 65 59 53 50 46 44 42 40 38 PSH 150 S 50 45 41 38 35 33 32 30 Data based on units fired at full input rate and with an entering air temperature of 80° F. 30° and 60° Deflector Hoods — Propeller and Blower Models Figure A Figure B — Throw/Floor Coverage Note: O-X = Feet from heater to start of floor coverage. O-Y = Feet to end of floor coverage. O-Z = Feet to end of throw. 30 DOWNTURN NOZZLE 60 DOWNTURN NOZZLE 30 60 MOUNTING HEIGHT 30° Hood 60° Hood X 60 NOZZLE X Y Z 30 NOZZLE Y Z 20 Heater Parts from ACF Greenhouses PERFORMANCE DATA 30°, 60° and 90° Downward Deflector Hoods - Propeller BSH Models Mounting Height to Bottom of Heater Model 8' 10' 12' 14' 16' 18' 20' Mounting Height to Bottom of Heater Model 8' 10' 12' 14' 16' 18' 20' Mounting Height to Bottom of Heater Model 8' 10' 12' 14' 16' 18' 20' 22' 24' 26 28' ➀ X 11 9 7 5 X 0 0 0 0 30° Downward Deflector Hood BSH 130 Y Z 25 34 22 31 19 26 15 21 — — — 60° Downward Deflector Hood BSH 130 Y Z 25 35 22 30 17 23 10 14 — — — 90° Downward Deflector Hood BSH 130 S 26 25 24 23 22 21 20 — — — — A and B) BSH 280 X Y Z 16 35 48 15 34 44 14 32 44 12 29 41 10 25 36 8 22 31 — BSH 340 X Y Z 17 37 50 15 34 48 15 34 46 13 23 44 11 28 40 10 26 36 7 20 29 Propeller Models➀ (See Figures A and B) BSH 150 BSH 170 BSH 225 X Y Z X Y Z X Y Z 0 22 30 0 26 36 0 33 45 0 18 25 0 23 32 0 31 42 0 9 13 0 18 25 0 27 38 — 0 13 19 0 23 32 — — 0 12 17 — — — — — — BSH 280 X Y Z 0 37 50 0 35 48 0 32 44 0 29 40 0 23 32 0 18 26 0 13 19 BSH 340 X Y Z 0 39 53 0 37 51 0 35 47 0 31 43 0 27 37 0 17 24 0 14 19 Propeller Models➀ (See Figures C and D) BSH 150 BSH 170 BSH 225 S S S 23 28 32 22 27 31 21 26 30 20 25 29 19 24 28 18 23 27 — 22 26 — 21 25 — — 24 — — — — — — BSH 280 S 35 34 33 32 31 30 29 28 27 26 26 BSH 340 S 37 36 35 34 33 32 31 30 29 28 27 BSH 150 X Y Z 9 22 30 8 19 26 6 16 23 4 13 19 — — — Propeller Models➀ (See Figures BSH 170 BSH 225 X Y Z X Y Z 11 25 35 14 31 43 10 23 32 13 30 41 8 20 28 12 28 38 6 16 23 10 24 34 — 8 22 31 — 6 18 26 — — Data based on units fired at full input rate and with an entering air temperature of 80° F. 90° Downward Deflector Hood — Propeller and Blower Models Figure C Figure D H 90° Hood S S 21 Heater Parts from ACF Greenhouses PERFORMANCE DATA Nozzles - Performance A choice of four air discharge nozzles accommodate various heat throw patterns illustrated. Equipped with adjustable louver blades, nozzles are fabricated from galvanized steel and are offered either unpainted or painted to match the finish of the blower unit heaters. Nozzles are flanged for easy attachment over the air discharge opening of the blower unit heater. 90° Vertical Nozzle H H T S S S 40° Downward Nozzle H 5-Way Nozzle T H S T S S 40° Splitter Nozzle Nozzle Performance Mounting Height, Heat Throw, Heat Spread (in feet) Nozzle Type 40° Downward Nozzle 90° Vertical Nozzle 40° Splitter Nozzle 5-Way Nozzle ✝ Max. Mounting Ht. (ft.) Heat Throw (ft.) Heat Spread (ft.) ✝ Max. Mounting Ht. (ft.) Heat Spread (ft.) ✝ Max. Mounting Ht. (ft.) Heat Throw (ft.) Heat Spread (ft.) ✝ Max. Mounting Ht. (ft.) Heat Spread (ft.) BSH 130 BSH 150 20 58 20 20 20 18 45 90 16 22 21 62 21 18 18 18 45 90 16 22 Model Number BSH 170 BSH 225 24 71 24 21 21 20 51 102 18 25 24 71 24 24 24 21 53 106 20 27 BSH 280 26 79 26 26 26 25 62 123 19 26 BSH 340 28 83 28 27 27 28 69 137 23 31 The above table is based on an inlet air temperature of 70°F and an air temperature rise of 55°F. Air deflectors on 40° and 90° discharge nozzles set perpendicular to the face of the air discharge opening. On 5-way nozzles, bottom air deflectors set perpendicular to floor, all other deflectors at 30° to floor. Static pressure measured at 0.1 W. C. for 90° nozzle 0.2 W. C. for 40° downward and 5-way nozzle and 0.3 W. C. for 40° splitter nozzle. Outlet velocities are approximately 1850 fpm for the 40° nozzle, 900 fpm for the 90° nozzle and 900 fpm for 5-way nozzle. For motor size, drive and blower rpm refer to pages 10 and 11. Mounting Height measured from bottom of unit. 22 Heater Parts from ACF Greenhouses DIMENSIONAL DATA A 3 3 /4" /4" B B D D C C 40° Downward Nozzle 40° Splitter Nozzle A A 3 3 /4" /4" B B D D C C 40° Vertical Nozzle 5-Way Nozzle Dimensions (in feet) Nozzle Dimension Type Symbol BSH 130 BSH 150 BSH 170 BSH 225 BSH 280 BSH 340 A B C D A B C D 21-1/16 20 25 4 21-1/16 20 23 8 23-3/16 24 30 4 23-3/16 24 29 10 23-3/16 24 30 4 23-3/16 24 29 10 26-3/16 24 30 6 26-3/16 24 30 10 31-1/8 24 36 11 31-1/8 24 34 14 37-1/2 24 36 11 37-1/2 24 34 14 A B 21-1/16 20 23-3/16 24 23-3/16 24 26-3/16 24 31-1/8 24 37-1/2 24 C D 33-1/2 11 39 12 39 12 40 14 46 19 47 20-1/2 A B C D 21 20 27 14 23-3/16 24 29 15 23-3/16 24 29 15 26-3/16 24 32 16 31-1/8 24 37 18 37-1/2 24 43-1/2 18 40° Downward Nozzle 90° Vertical Nozzle 40° Splitter Nozzle 5-Way Nozzle Model Number 23 Heater Parts from ACF Greenhouses SERVICE INSTRUCTIONS — SAFETY DEVICES Figure 13 Rear View Propeller Type Unit PRESSURE SWITCH SENSING TUBES JUNCTION BOX TERMINAL BOARD PRESSURE SWITCH FAN MOTOR SIDE PANEL MOUNTING SCREWS SIGHT GLASS GAS SUPPLY CONNECTION ACCESS PANEL Limit Control (Overheat Switch) The limit control, mounted on the left inner side panel (when facing front of unit), will shut off the gas supply to the main burner in the event of overheating. It is a single pole single throw switch. The contacts open to shut the combination gas control off in the event the unit should overheat. This limit control should operate only when something is seriously wrong with the unit. Anytime this control operates, correct the difficulty immediately or serious damage may result. If the limit control cuts off the gas supply during normal operation: 1. See that front louvers are open and that there are not any obstructions in the air inlet or outlet. 5. On propeller units check fan speed against speed on motor nameplate. On blower units check blower speed against Performance Tables on pages 14 and 15; check for restrictions in ducts and for dirty filters. 6. Check to make sur the venting system and combustion air piping is not damaged or blocked. Also check to be sure unit is venting normally. 7. Clean heat exchanger tubes inside and out if necessary. 8. If items 1-7 do not solve the problem, check limit control and replace if necessary. The control is accessible by removing the left outer side panel, held in place by screws at the rear of the unit. 2. Check actual input to unit against rated input. 3. Check to be sure fan motor is operating. 4. On propeller unit check that fan is not loose on motor shaft. On blower unit check belt and sheave for tightness or damage. 24 Heater Parts from ACF Greenhouses SERVICE INSTRUCTIONS — GENERAL Only people trained and familiar with the operation of unit heaters and their controls should service this unit. c. Primary air shutters (when used). General Maintenance e. Fan blades. d. Clean heat exchanger tubes from bottom with stiff brush after removing burner. (Do not use wire brush.) 1. Service air moving components annually. To Remove Main Burner a. On propeller units this includes checking motor for lubrication if motor is not there permanently lubricated type and check fan for fit on motor shaft and for damage to blades. 1. Turn off electricity and gas to unit. b. On blower units this should include: 3. Remove all fastening screws holding hinged bottom pan in place and lower bottom pan (see Figure 2). (1) checking motor and blower bearings for lubrication (2) checking belt and sheaves for proper alignment and adjustment (3) checking cleanliness of blower wheel and filters 2. Keep unit free from dust, dirt, grease and foreign matter, paying particular attention to: a. Combustion air inlet terminal. b. Main burner ports, pilot burner, an main burner orifices (avoid use of hard, sharp instruments capable of damaging surfaces, for cleaning these ports). If air pressure is available, use air hose to blow dirt and other foreign matter from within the burner. Also main burner orifices should be checked for blockage due to spider webs, etc. 2. Remove access panel (see Figure 13). 4. Disconnect pilot tubing and ignition cable from the combination gas control and ignition control. 5. Remove the two burner retaining pins holding the burner in place. The burner can then be easily lowered from the unit. In replacing the burner, be certain that the slots at the front of the burner are located properly on their shoulder rivets and that the burner retaining pins are put back into their proper locations. Replace bottom pan and access panel, making sure a good tight seal is achieved along he entire perimeter of both panels. TROUBLESHOOTING GUIDE Figure 15 Air Shutter Adjustment, Propane Gas Figure 14 Manifold Adjustment MANIFOLD IGNITION CONTROL PRIMARY AIR SHUTTER MAIN BURNER ORIFICE IGNITION CABLE COMBUSTION AIR INLET COLLAR PILOT AND IGNITOR ASSEMBLY MIXER TUBES PILOT TUBE MIXER TUBES MANIFOLD MOUNTING SCREW MAIN BURNER ORIFICE HINGED BOTTOM PAN Figure 16 Lifting Flame Condition MANIFOLD Combustion Diagnosis To realize full gas heating value requires periodic inspections with proper combustion control corrections as outlined and illustrated here. 1. Lifting Flames. Lifting flames rise unevenly above the burner port and may occur on few or all the ports. Sometimes the flames drop and lift intermittently. Lifting can be eliminated by reducing primary air. If flame cannot be adjusted properly, check input rate to heater and manifold gas pressure; reduce if necessary. Check the main burner orifice size with those listed in Table 5 to be sure the unit is not operating over rated input. 25 Heater Parts from ACF Greenhouses TROUBLESHOOTING GUIDE 2. Yellow Tipping. Yellow tipping of a normally blue flame is caused by insufficient primary air, and indicates incomplete combustion producing carbon monoxide ethylene, aldehyde, and fee carbon (soot). A dirty orifice or one that is out of line, can also reduce primary air and cause yellow tipping. Check main burner orifices, clean, realign, or replace if necessary. With propane gas, some yellow tipping is always present, but is not objectionable. 3. Flashback. Flashback occurs when air-gas mixture ignites inside the mixer tube to burn near the orifice. Flashback on ignition or during burner operation usually can be eliminated by reducing primary air. The burner may also be operating below its rated capacity. Check input rate and adjust to correct value by increasing orifice size or manifold gas pressure. dust may be blocking the heat exchanger. Check and clear any blockage. Adjust primary air to get rid of yellow tipping that may produce soot to block heat exchanger. Make sure combustion air piping is not blocked. Intermittent Pilot Ignition Systems CAUTION Do not attempt to reuse an ignition control which has been Replace defective control. 1. Pilot will not light or stay lit. Figure 17 Wavering Flame or Misalignment GOOD Possible Cause 1a. No spark at ignitor. 1a. Check connections. Check for proper spark gap, cracked or broken electrode ceramic, blown controller fuse or brittle, cracked or loose high tension cable. Check power exhauster pressure switch. Replace if defective. 1b. Defective flame sensor or loose connections to flame sensor. 1b. Check mili-amps of sensor. Tighten loose connections. Replace flame sensor if necessary. 1c. Pilot valve electrical connections loose. 1c. Tighten connections. 1d. Defective pilot valve. 1d. Replace. 1e. Poor ground connections. 1e. Check grounding means. 1f. No power from control transformer. 1f. Check transformer voltage on secondary side for 25v. 1g. Spark not located in pilot gas stream. 1g. Correct or replace pilot. 1h. Dirty or plugged pilot orifice. 1h. Clean or replace. 1i. Pilot line kinked or obstructed. 1i. Correct or replace pilot line. 1j. Pilot flame too low. 1j. Check pilot flame and adjust per manufacturer’s recommendations. BAD 4. Wavering Flames. Drafts across burners may cause flames to appear unstable. Wavering flames can lead to incomplete combustion if flames impinge on cool surfaces. Wavering can be caused by air drafts into the burner compartment or by misalignment of the burner. Draft-blown flames may indicate a cracked heat exchanger. Figure 18 Floating Flame Condition Possible Remedy 1k. Flame sensor out of position. 1k. Reposition. 1l. 1l. Defective ignition controller. Replace. 5. Floating Flames. Floating flames are long — do not have well-defined cones, roll around in the combustion chamber, sometimes completely off the main burner ports. Usually an aldehyde odor is present to indicate incomplete combustion. If combustion air supply is reduced too far, burner flames will float. Often the pilot flame goes out. Lack of combustion air causes burner flames to float. The unit may be overfired so its flue outlet area may be too small for the increased firing rate. Check input rate and reduce if necessary. Soot or 26 Heater Parts from ACF Greenhouses TROUBLESHOOTING GUIDE 2. Pilot lights, main burner will not light. Possible Cause 3. Burner shuts down before thermostat is satisfied. Possible Remedy Possible Cause 2a. Gas valve in off off position. 2a. Turn to on position. 2b. System in lock-out mode. 2b. Reset system. 2c. Cracked or broken sensor ceramic. 2c. Replace sensor. 2d. Defective or loose connections to flame sensor or flame sensor lead. 2d. Correct or replace. 2e. Incorrect gas pressure. 2e. Check and adjust if necessary to manufacturer’s recommendations and replace if necessary. 2f. Insufficient current signal from flame sensor. 2f. Check current according to manufacturer’s recommendations and replace if necessary. 2g. Incorrect or loose wiring. Possible Remedy 3a. Flame sensing circuit failure. 3a. Check flame sensing rod, sensor ceramic, sensor lead and connections for damage or loss of continuity. Replace defective elements. 3b. Soot on sensing rod. 3b. Clean off soot and adjust pilot to smaller size. 3c. Blockage in heat exchanger. 3c. Clean heat exchanger. Determine cause and correct. 3d. Blockage in main burner orifice. 3d. Clean or replace orifice. 4. Burner fails to shut off after thermostat is satisfied. Possible Cause Possible Remedy 4a. Check thermostat and anticipator setting. Replace if defective. 2g. Check wiring. 4a. Faulty thermostat or improper heat anticipator setting. 2h. Check grounding means. 4b. Defective ignition controller. 4b. Replace. 2h. Poor ground to ignition control. 2i. No power to ignition controller or gas valve. 2i. Loose limit control connections or defective unit. 2j. 2j. 4c. Defective gas control. 4c. Replace. Check voltage to controller and gas valve. Check connections. Replace limit control if necessary. 2k. Defective or plugged gas valve regulator. 2k. Inspect gas valve regulator. Replace if necessary. 2l. 2l. Defective thermostat or thermostat out of calibration. Calibrate thermostat or replace if necessary. For Service . . . If a qualified service person cannot solve the problem, consult your local gas company or local Modine representative. When servicing, repairing or replacing parts on these units always give the complete Model Number (which includes power code/control code) and Serial Number from the unit rating plate. 2m. Thermostat heat anticipator incorrectly set. 2m. Check anticipator setting and correct if necessary. RATING PLATE IDENTIFICATION 2n. Defective ignition controller. 2n. Replace. When servicing, repairing or replacing parts on these units always give the complete Model Number, Power Code Number, Control Code Number and Serial Number from the unit rating plate. The sample below shows what these numbers mean. MODEL NUMBER DESIGNATIONS SERIAL NUMBER DESIGNATIONS P S H 28 0 A V 01 3 0 P - Propeller Unit B - Blower Unit S - Separated Combustion H - High Efficiency 01 01 20 1 01 97 100 0 Control Code Type 30 - 115v/25v intermittent pilot ignition, 100% Shut-Off with continuous retry, natural gas 31 - 230v/25v intermittent pilot ignition, 100% Shut-Off with continuous retry, natural gas etc. MBH Input 150 - 150,000 Btu/hr input 170 - 170,000 Btu/hr input 225 - 225,000 Btu/hr input etc. Power Code 01 - 115v/60Hz/1φ 02 - 230v/60Hz/1φ etc. Heat Exchanger Type A - Aluminized S - Stainless Steel F - Unit equipped with intermittent pilot ignition V - Unit equipped with intermittent pilot ignition and concentric vent compatible. Motor Vendor Code 01 - Century 05 - Universal etc. Sequence Number Year of Manufacture 96 - 1996 97 - 1997 etc. Fan or Blower Vendor Code 01 - Revcor 08 - Brookside etc. Series Identity Number Identifies which series of controls were furnished on the unit. Week of Manufacture 01 - 1st week of year 26 - 26th week of year etc. RATING PLATE SERIAL NUMBER 01122010195 MODEL NUMBER PSH280AF Power Code Control Code 01 30 27 Heater Parts from ACF Greenhouses Seller warrants its products to be free from defects in material and workmanship, EXCLUSIVE, HOWEVER, of failures attributable to the use of materials substituted under emergency conditions for materials normally employed. This warranty covers replacement of any parts furnished from the factory of Seller, but does not cover labor of any kind and materials not furnished by Seller, or any charges for any such labor or materials, whether such labor, materials or charges thereon are due to replacement of parts, adjustments, repairs, or any other work done. This warranty does not apply to any equipment which shall have been repaired or altered outside the factory of Seller in any way so as, in the judgment of Seller, to affect its stability, nor which has been subjected to misuse, negligence, or operating conditions in excess of those for which such equipment was designed. This warranty does not cover the effects of physical or chemical properties of water or steam or other liquids or gases used in the equipment. BUYER AGREES THAT SELLER’S WARRANTY OF ITS PRODUCTS TO BE FREE FROM DEFECT IN MATERIAL AND WORKMANSHIP, AS LIMITED HEREIN, SHALL BE IN LIEU OF AND EXCLUSIVE OF ALL OTHER WARRANTIES, EITHER EXPRESS OR IMPLIED, WHETHER ARISING FROM LAW, COURSE OF DEALING, USAGE OF TRADE, OR OTHERWISE, THERE ARE NO OTHER WARRANTIES, INCLUDING WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE, WHICH EXTEND BEYOND THE PRODUCT DESCRIPTION CONFIRMED BY BUYER AND SELLER AS OF THE DATE OF FINAL AGREEMENT. This warranty is void if the input to the product exceeds the rated input as indicated on the product serial plate by more than 5% on gas-fired and oil-fired units, or if the product in the judgment of SELLER has been installed in a corrosive atmosphere, or subjected to corrosive fluids or gases, been subjected to misuse, negligence, accident, excessive thermal shock, excessive humidity, physical damage, impact, abrasion, unauthorized alterations, or operation contrary to SELLER’S printed instructions, or if the serial number has been altered, defaced or removed. Heat Exchangers For Seller’s non-separated combustion Gas-Fired Unit Heaters BUYER’S REMEDY FOR BREACH OF WARRANTY, EXCLUSIVE OF ALL OTHER REMEDIES PROVIDED BY LAW, IS LIMITED TO REPAIR OR REPLACEMENT AT THE FACTORY OF SELLER, ANY HEAT EXCHANGER WHICH SHALL, WITHIN TEN YEARS FROM DATE OF FIRST BENEFICIAL USE BY BUYER OR ANY OTHER USER, WITHIN TEN YEARS FROM DATE OF RESALE BY BUYER OR ANY OTHER USER, WITHIN TEN YEARS FROM DATE OF RESALE BY BUYER IN ANY UNCHANGED CONDITION, OR WITHIN ONE HUNDRED TWENTY-SIX MONTHS FROM DATE OF SHIPMENT FROM SELLER, WHICHEVER OCCURS FIRST, BE RETURNED TO SELLER WITH TRANSPORTATION CHARGES PREPAID AND WHICH THE EXAMINATION OF SELLER SHALL DISCLOSE TO HAVE BEEN DEFECTIVE; EXCEPT THAT WHEN THE PRODUCT IS TO BE USED BY BUYER AS A COMPONENT PART OF EQUIPMENT MANUFACTURED BY BUYER, BUYER’S REMEDY FOR BREACH, AS LIMITED HEREIN, SHALL BE LIMITED TO ONE YEAR FROM DATE OF SHIPMENT FROM SELLER. FOR GAS-FIRED PRODUCTS INSTALLED IN HIGH HUMIDITY APPLICATIONS AND UTILIZING STAINLESS STEEL HEAT EXCHANGERS, BUYER’S REMEDY FOR BREACH, AS LIMITED HEREIN, SHALL BE LIMITED TO TEN YEARS FROM DATE OF SHIPMENT FROM SELLER. For Seller's Low Intensity Gas-Fired Infrared Heaters BUYER'S REMEDY FOR BREACH OF WARRANTY, EXCLUSIVE OF ALL OTHER REMEDIES PROVIDED BY LAW, IS LIMITED TO REPAIR OR REPLACEMENT AT THE FACTORY OF SELLER, ANY HEAT EXCHANGER WHICH SHALL, WITHIN FIVE YEARS FROM DATE OF FIRST BENEFICIAL USE BY BUYER OR ANY OTHER USER, WITHIN FIVE YEARS FROM DATE OF RESALE BY BUYER OR ANY OTHER USER, WITHIN FIVE YEARS FROM DATE OF RESALE BY BUYER IN ANY UNCHANGED CONDITION, OR WITHIN 66 MONTHS FROM DATE OF SHIPMENT FROM SELLER, WHICHEVER OCCURS FIRST, BE RETURNED TO SELLER WITH TRANSPORTATION CHARGES PREPAID AND WHICH THE EXAMINATION OF SELLER SHALL DISCLOSE TO HAVE BEEN DEFECTIVE; EXCEPT THAT WHEN THE PRODUCT IS TO BE USED BY BUYER AS A COMPONENT PART OF EQUIPMENT MANUFACTURED BY BUYER, BUYER'S REMEDY FOR BREACH, AS LIMITED HEREIN, SHALL BE LIMITED TO ONE YEAR FROM DATE OF SHIPMENT FROM SELLER. Heat Exchanger (Condensers) for all Seller’s products except non-separated combustion Gas-Fired Unit Heaters and Infrared Heaters, all Burners except Infrared Heaters, and Sheet Metal for all Seller's products BUYER’S REMEDY FOR BREACH OF WARRANTY, EXCLUSIVE OF ALL OTHER REMEDIES PROVIDED BY LAW, IS LIMITED TO REPAIR OR REPLACEMENT AT THE FACTORY OF SELLER, ANY HEAT EXCHANGER (CONDENSER) OR BURNER WHICH SHALL, WITHIN ONE YEAR FROM DATE OF FIRST BENEFICIAL USE BY BUYER OR ANY OTHER USER, WITHIN ONE YEAR FROM DATE OF RESALE BY BUYER IN ANY UNCHANGED CONDITION, OR WITHIN EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM SELLER, WHICHEVER OCCURS FIRST, BE RETURNED TO SELLER WITH TRANSPORTATION CHARGES PREPAID AND WHICH THE EXAMINATION OF SELLER SHALL DISCLOSE TO HAVE BEEN DEFECTIVE; EXCEPT THAT WHEN THE PRODUCT IS TO BE USED BY BUYER AS A COMPONENT PART OF EQUIPMENT MANUFACTURED BY BUYER, BUYER’S REMEDY FOR BREACH, AS LIMITED HEREIN, SHALL BE LIMITED TO ONE YEAR FROM DATE OF SHIPMENT FROM SELLER. Burners For Seller's Low Intensity Gas-Fired Infrared Heaters BUYER'S REMEDY FOR BREACH OF WARRANTY, EXCLUSIVE OF ALL OTHER REMEDIES PROVIDED BY LAW, IS LIMITED TO REPAIR OR REPLACEMENT AT THE FACTORY OF SELLER, ANY BURNER WHICH SHALL, WITHIN TWO YEARS FROM DATE OF FIRST BENEFICIAL USE BY BUYER OR ANY OTHER USER, WITHIN TWO YEARS FROM DATE OF RESALE BY BUYER IN ANY UNCHANGED CONDITION, OR WITHIN 30 MONTHS FROM DATE OF SHIPMENT FROM SELLER, WHICHEVER OCCURS FIRST, BE RETURNED TO SELLER WITH TRANSPORTATION CHARGES PREPAID AND WHICH THE EXAMINATION OF SELLER SHALL DISCLOSE TO HAVE BEEN DEFECTIVE; EXCEPT THAT WHEN THE PRODUCT IS TO BE USED BY BUYER AS A COMPONENT PART OF EQUIPMENT MANUFACTURED BY BUYER, BUYER'S REMEDY FOR BREACH, AS LIMITED HEREIN, SHALL BE LIMITED TO ONE YEAR FROM DATE OF SHIPMENT FROM SELLER. For Seller's High Intensity Gas-Fired Infrared Heaters BUYER'S REMEDY FOR BREACH OF WARRANTY, EXCLUSIVE OF ALL OTHER REMEDIES PROVIDED BY LAW, IS LIMITED TO REPAIR OR REPLACEMENT AT THE FACTORY OF SELLER, ANY BURNER WHICH SHALL, WITHIN TEN YEARS FROM DATE OF FIRST BENEFICIAL USE BY BUYER OR ANY OTHER USER, WITHIN TEN YEARS FROM DATE OF RESALE BY BUYER IN ANY UNCHANGED CONDITION, OR WITHIN 126 MONTHS FROM DATE OF SHIPMENT FROM SELLER, WHICHEVER OCCURS FIRST, BE RETURNED TO SELLER WITH TRANSPORTATION CHARGES PREPAID AND WHICH THE EXAMINATION OF SELLER SHALL DISCLOSE TO HAVE BEEN DEFECTIVE; EXCEPT THAT WHEN THE PRODUCT IS TO BE USED BY BUYER AS A COMPONENT PART OF EQUIPMENT MANUFACTURED BY BUYER, BUYER'S REMEDY FOR BREACH, AS LIMITED HEREIN, SHALL BE LIMITED TO ONE YEAR FROM DATE OF SHIPMENT FROM SELLER. All Other Components Excluding Heat Exchanger (Condenser), Burner, and Sheet Metal For all Seller's products except Direct-Fired Heaters and High Intensity Gas-Fired Infrared Heaters BUYER’S REMEDY FOR BREACH OF WARRANTY, EXCLUSIVE OF ALL OTHER REMEDIES PROVIDED BY LAW, IS LIMITED TO REPAIR OR REPLACEMENT AT THE FACTORY OF SELLER, ANY PART OR PARTS WHICH SHALL, WITHIN TWO YEARS FROM DATE OF FIRST BENEFICIAL USE BY BUYER OR ANY OTHER USER, WITHIN TWO YEARS FROM DATE OF RESALE BY BUYER IN ANY UNCHANGED CONDITION, OR WITHIN THIRTY MONTHS FROM DATE OF SHIPMENT FROM SELLER, WHICHEVER OCCURS FIRST, BE RETURNED TO SELLER WITH TRANSPORTATION CHARGES PREPAID AND WHICH THE EXAMINATION OF SELLER SHALL DISCLOSE TO HAVE BEEN DEFECTIVE; EXCEPT THAT WHEN THE PRODUCT IS TO BE USED BY BUYER AS A COMPONENT PART OF EQUIPMENT MANUFACTURED BY BUYER, BUYER’S REMEDY FOR BREACH, AS LIMITED HEREIN, SHALL BE LIMITED TO ONE YEAR FROM DATE OF SHIPMENT FROM SELLER. For Seller's Direct-Fired Heaters and High Intensity Gas-Fired Infrared Heaters BUYER’S REMEDY FOR BREACH OF WARRANTY EXCLUSIVE OF ALL OTHER REMEDIES PROVIDED BY LAW IS LIMITED TO REPAIR OR REPLACEMENT AT THE SELLER’S OPTION ANY PART OR PARTS WHICH SHALL WITHIN A PERIOD OF ONE YEAR FROM DATE OF FIRST BENEFICIAL USE BY BUYER OR ANY OTHER USER, WITHIN ONE YEAR FROM DATE OF RESALE BY BUYER IN ANY UNCHANGED CONDITION, OR WITHIN 18 MONTHS FROM DATE OF SHIPMENT FROM SELLER, WHICHEVER OCCURS FIRST, BE RETURNED TO SELLER WITH TRANSPORTATION CHARGES PREPAID AND WHICH THE EXAMINATION OF THE SELLER SHALL DISCLOSE TO HAVE BEEN DEFECTIVE. BUYER AGREES THAT IN NO EVENT WILL SELLER BE LIABLE FOR COSTS OF PROCESSING, LOST PROFITS, INJURY TO GOODWILL, OR ANY OTHER CONSEQUENTIAL OR INCIDENTAL DAMAGES OF ANY KIND RESULTING FROM THE ORDER OR USE OF ITS PRODUCT, WHETHER ARISING FROM BREACH OF WARRANTY, NONCONFORMITY TO ORDERED SPECIFICATIONS, DELAY IN DELIVERY, OR ANY LOSS SUSTAINED BY THE BUYER. Modine Manufacturing Company has a continuous product improvement program; it reserves the right to change design and specifications without notice. © Modine Manufacturing Company 2002 Commercial HVAC&R Division Modine Manufacturing Company 1221 Magnolia Avenue Buena Vista, VA 24416 Phone: 1.800.828.4328 (HEAT) FAX: 1.540.261.1903 (Service & Parts) www.modine.com 11/02 - 1M Litho in USA Heater Parts from ACF Greenhouses
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