NBB Controls Components HYPRO43 HyPro Radio Remote Control User Manual manual

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Document ID	817382
Application ID	eJEGvk8nZ1TpzNoOPAJQaQ==
Document Description	manual
Short Term Confidential	No
Permanent Confidential	No
Supercede	No
Document Type	User Manual
Display Format	Adobe Acrobat PDF - pdf
Filesize	71.9kB (898754 bits)
Date Submitted	2007-07-18 00:00:00
Date Available	2007-07-18 00:00:00
Creation Date	2007-05-30 17:06:03
Producing Software	Acrobat Distiller 4.0 for Windows
Document Lastmod	2007-05-30 17:06:03
Document Title	manual

®
OPERATING INSTRUCTIONS
HyPro-6 USA
HyPro-8 USA
R-16, R-CAN
Compact-M, Compact-V
Receiver Type / Version
Transmitter Type / Version
Factory No.
Factory No.
Frequency
Frequency
1. STANDARD SPECIFICATION
Portable transmitter.
Receiver with integrated mounting holes.
Optional: Multi-pin connecting cable for the receiver according to your
specifications.
The actual delivery specification is as detailed on the confirmation of order or the delivery
note accompanying the goods!
2. SAFETY PRECAUTIONS
Even if you are accustomed to working with radio control systems, read these operating
instructions carefully before using this equipment. Only this document contains the latest
information relating to your NBB radio control system.
For explanatory notes on obtaining an operating permit please refer to registration documents enclosed in the appendix of this operating instruction. Observe all applicable worksafety and accident prevention regulations carefully. Only fully trained, authorized personnel may use the NBB radio control equipment. Components, etc. built into the NBB
equipment for safety purposes must be regularly inspected.
If the NBB radio control unit develops a fault, it must be shut down immediately. The transmitter should be switched off with the STOP key, resp. EMERGENCY STOP switch. The
connecting cable must be disconnected at the receiver from the connecting socket (terminal) of the unit to be controlled . The repair of the equipment must not be carried out other than by NBB or an NBB authorized technician.
Failure to observe these recommendations will put both you yourself and others at risk.
Under these circumstances, NBB rescinds the guarantee and any other form of liability.
This radio control unit is designed exclusively for the control of construction machines
and industrial plants. Only under these conditions are the safety systems (STOP, resp.
EMERGENCY STOP, zero setting) fully effective. No other form of use is permitted. Any
non-observance of this condition will relieve NBB of all liability.
3. TRANSMITTER
Switching on: To make the unit ready for use, unscrew the screw plug of the battery compartment on the back of the transmitter and remove the cover. Insert 2 charged AA
Mignon batteries 1,2V NiMH (or batteries 1,5V - not rechargeable) into the battery
Compartment, close the cover and tighten the screw plug again.
Rechargeable batteries (NiMH or NiCd) must be fully charged before first use!
Never attempt to charge standard non rechargeable 1,5V AA batteries!
Page 1
DISPLAY AKKU
DISPLAY FUNK ON
STOP
3. TRANSMITTER HyPro
START
When the red "Battery" indicator lamp lights up, the batteries (rechargeable or not
rechargeable) are nearly empty.
The transmitter can be operated for approximately 30 minutes more in this condition.
During this time, bring the unit to a safe position, switch off the transmitter and install
2 charged AA Mignon batteries 1,2V NiMH (or batteries 1,5V - not rechargeable).
Energy saving function: The transmitter switches off automatically, if the keys are not pressed within a specified time. The LED goes out.
Optional: Transmitter for continuous operation possible.
*The duration of this stand-by can be specified when ordering.
AKKU LEER
. .
The power supply to the transmitter is activated with the “STOP” key, resp.
EMERGENCY STOP switch.
(When pressed, the EMERGENCY STOP switch can also be secured by removing the
key cap.)
The green LED on the transmitter control panel must flash regularly.
Commands can now be put in by means of the controls.
Operation:
The red dot flashes.
Quickly flashing: Batteries are nearly empty.
Transmitter can be
operated for appr. 30
minutes more.
Page 2
4. RECEIVER
R-16, R-CAN
Compact-M, Compact-V
R-16
Mounting possibility of the receiver
R-16, R-CAN or the Compact-M.
R-CAN
Compact-M
Compact-V
The receiver is connected to the unit to be controlled with the multi-pin connecting
cable supplied. Please observe the instructions issued by the manufacturer of the unit
to be controlled! We recommend urgently to realize this connection via a central, well
accessible, multi-pin plug connector (for example HTS-plug connector series
HE/HB/HN/HA or comparable ones of other manufacturers) to make possible a quick
and clear fault diagnosis in the service case and to take off the receiver without an
expenditure of assembly.
The power supply of the receiver is generally effected by the connecting cable.
Mounting possibility of the receiver
Compact-V.
In general, an earth lead is required in case the units to be controlled have not previously been operated by radio control. Failing this, the
receiver electronic circuit will not receive any power supply. Ensure that the operating voltage of the receiver
complies with the electrical specifications of
the unit to be controlled. The applicable operating voltage is specified in the supplement.
Never expose the receiver to a high pressure cleaning jet. This applies to the
transmitter also.
The receiver should always be fixed vertically at the outside panel of the switching cabinet. (The antenna should always reach over the top of the panel.)
You have to make sure that the antenna is not shielded by metal parts totally or partly.
Mounting the receiver in a cabine or in a switching cabinet the antenna should be
layed with an extension cable to the outside and be attached with the fastening
strapping as horizontally as possible with distance to the shielding metal parts.
In general the antenna should always be mounted in such a way so that the antenna
is still visible with each change of position of the transmitter.
WRONG
RIGHT
RIGHT
WRONG
Mounting on a tower slewing crane.
Page 3
Top slewing crane: Mount the antenna with
extension cable horizontally.
Safety equipment in the NBB-radio remote control:
5. OPERATING THE UNIT
In the transmitter, this comprises mainly:
STOP, resp. EMERGENCY STOP with automatic disconnection of the power supply.
Automatic zero positioning.
In the receiver:
Two diversity units for evaluation of the STOP, resp. EMERGENCY STOP signal.
Automatic zero setting when switching back on after radio interruption.
Locking of the radio commands at relay level in the event of a defective STOP, resp.
EMERGENCY STOP circuit.
FREQUENCY
CHANGE
RADIO ON/
EMERGENCY STOP
ON/HORN
To ensure fault-free operation, please follow precisely the following rules for operation:
The unit to be controlled can only be switched on - it is assumed that the transmitter is
ready to operate - when no command unit is actuated. The command necessary to do so
is triggered by the key "ON/HORN". This triggers a horn signal in the unit to be controlled.
After switch-on of the facility to be controlled, this key is used for repeated emission of the
horn signal in accordance with working regulations.
If the NBB radio remote control is not used for a long period, it is urgently recommended if you use rechargeable batteries - that they should be charged now and again (about
every 4 weeks). This prevents deep discharges of the batteries and prolongs their useful
life. If you shut down the NBB radio remote control for a long period, we recommend you
take the batteries out of the transmitter.
Frequency change:
To change the frequency, keep the "ON/HORN" key pressed down. Then operate the
FREQUENCY CHANGE
"FREQUENCY CHANGE" key. If the receiver locks into the new frequency, a horn signal
is given (if present) and the unit to be controlled is ready for operation.
Please observe the particular postal approval regulations of the concerned country.
Channel number: When changing the frequency the channel number lights up in the
display (HyPro). During operation the choosen channel can be shown by pressing the
“FREQUENCY CHANGE” key.
(See example on the left)
Teach In: "ON/HORN" once. The transmitter will go when exchanging one of the joysticks a
"TEACH IN" has to be done: Push both outer buttons on the right side of the keypad as well
as the outer button on the left side above and keep them pushed for seven (7)
seconds. The display will say "JOY TEACH" and the command to fully stroke joysticks will
appear. Move each joysticks all the way down and then all the way up. To exit the teach
mode center all joysticks and push the button back to the normal operational mode.
Page 4
To maintain operational safety, a regular function check of the NBB radio remote control is
necessary. In single-shift day-to-day operation, we recommend performing this check at
least once a week. Checking is possible using the display lights provided on the receiver.
To do so, the transmitter must be set to the ready-to-operate state.
6. FUNCTION CHECK
Checking the LED display at the receiver R-16 and R-CAN:
(Optional with integrated charger)
RADIO PRESENT.
The green LED flashes:
If the LED fails to come on:
1. Check that the transmitter is on.
SERVICE PLUG
2. Check the power supply of the receiver.
3. (Optional) Irregular flashing of the LED:
Check or change the current radio channel.
R-16
R-CAN
LED RADIO ON
COMPACT-M
LED RADIO ON
SERVICE PLUG
COMPACT-V
1 2
LEDS
3 4
®
SERVICE PLUG
www.nbb.de
3.820.1195
First connect just the receiver - the transmitter remains switched off.
Activate the transmitter by unlocking the EMERGENCY STOP switch, resp. pressing the key "START/ON/HORN".
Now check the commands (always start with the lowest stage) and check for correct reaction of the unit to be controlled.
Ensure in particular that there is nobody in the danger area. ACCIDENT RISK!
STOP, resp. EMERGENCY STOP check. Press the EMERGENCY STOP switch at
the transmitter until the switch engages, resp. press the STOP key. Then observe
if the unit to be controlled is switched off (time to switch off according to the application).
Checking the LED display at the receiver Compact-M:
(Without integrated charger)
RADIO PRESENT.
The green LED flashes:
If the LED fails to come on:
1. Check that the transmitter is on.
2. Check the power supply of the receiver.
3. (Optional) Irregular flashing of the LED:
Check or change the current radio channel.
Checking the LED's at the receiver Compact-V:
% LED 1 green: POWER ON. If LED fails to come on, check the power supply.
If the power lead is OK, call in the after-sales service.
% LED 2 yellow: HF PRESENT. Steady light when transmitter is switched on
(insignificant for scanner operation).
% LED 3 green: Flashes evenly during fault-free operation.
Irregular flashing means that the HF channel is probably at
fault - please set another channel.
% LED 4 red:
If this LED flashes, the HF channel is at fault (not in the
scanner operation).
Steady light notifies the operator that an output function
is critical due to over current.
Service plug: For NBB service only.
Page 5
7. RATING PLATES
The rating plates state the type of transmitter or receiver, the factory number, the frequency range and the approval number for non EU countries.
Always state the factory number in all your queries.
Example:
8. MAINTENANCE
Your NBB radio remote control is largely maintenance-free. Nevertheless, please bear in
mind the following points:
% The STOP key, resp.the EMERGENCY STOP switch must be easy to move.
% Remove any leftover building materials!
% During electro-welding work on the unit to be controlled, disconnect the receiver from
the current supply! Otherwise there is a risk of damage to the receiver's electronic system!
% Check wear and tear parts like dust shield tops regular!
9. WARRANTY
We grant a function warranty for 12 months after the sale date for all NBB radio remote
controls (transmitter, receiver, charger). The warranty covers working time and material
used. Shipping costs shall be charged to the customer. The warranty shall not cover:
wear and tear parts, relays and batteries. The function warranty shall be invalidated in the
case of damage, accident damage, negligence, incorrect use, non-compliance with operating conditions, non-compliance with operating, testing and maintenance instructions,
and repairs or unit modifications not authorised by NBB.
NBB shall not be liable for indirect damage and reserves the right to decide on repair or replacement.
10. IN CASE OF DEFECTS
Do not attempt to continue working with a defective NBB radio remote control. Even initially minor defects might be the start of a more extensive defect.
Do not try to repair the NBB radio remote control yourself. If there is any fault please contact your dealer or our company.
Page 6
11. FCC
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may
cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required
to correct the interference at his own expense.
CAUTION: Changes or modifications not expressly approved by the manufacture could
void the user's authority to operate the equipment.
Page 7
TECHNICAL DATA
®
Operating ambient temperature
-20 to +70 °C
Insulation class - Protection
IP 65
TRANSMITTER
HyPro-6, HyPro-8
Transmission frequency range
433.1 - 434.75 MHz (The actual frequency range depends on the regulations
of the concerning country !)
The use of synthesizer technology permits frequencies to be selected in accordance with the appropriate
waveband for the country of use.
Low frequency modulation
GFSK
Data repetition rate
about 15 ms / 60 ms
Baud rate
4800 Baud / 1200 Baud (Bit / sec.)
Range
about 100 m
Power input
about 60 mA
RF ouput
< 10 mW
Weight (without battery) Size (L x W x H)
HyPro-6
1290 g
28,0 x 16,0 x 14,1 cm
HyPro-8
1350 g
28,0 x 16,0 x 14,1 cm
Power supply
2 x rechargeable batteries 1,2V AA NiMH
(or 2 x batteries 1,5V - not rechargeable)
Operating duration
>30h (2000mA/h NiMH batteries)
RECEIVER
R-16, R-CAN, Compact-M, Compact-V
Reception frequency range
402 - 470 Mhz
Data security:
Generates a CRC code with a Hamming distance = 4. Generates a neutral position.
Addressing of each transmitter with its own, unique combination (max. 2 16 possible combinations).
Data reception security: Diversitary evaluators, CRC, EMERGENCY STOP and neutral position bits.
max. switching voltage
250V AC (12V / 24V DC - R-16, R-CAN, Compact-M, Compact-V)
max. switching current
4A AC (3A DC at 12V / 24V - R-16, R-CAN, Compact-M, Compact-V)
max. switching power
1000 VA
Weight
Size (L x W x H)
R-16, R-CAN
(potted)
640 g
800 g
18 x 9,7 x 4,4 cm
Compact-M
(potted)
640 g
800 g
18 x 9 x 7 cm
Compact-V (potted)
1,5 kg
21,5 x 16 x 6,5 cm
Page 8
Page 9
APPROVALS AND CERTIFICATES
®
Obtainable at demand:
M-Zert mbH
Certificate DIN EN ISO 9001:2000-12
No. 03022
© NBB Controls + Components AG
Otto-Hahn-Straße 3-5
DE-75248 Ölbronn-Dürrn
Tel.: 0 72 37 / 9 99 - 0
Fax: 0 72 37 / 9 99 - 1 99
eMail: sales @ nbb.de
http://www.nbb.de
We reserve the right to alter specifications without notice.
Bedienungsanleitung HyPro-6, HyPro-8, R-16, R-CAN, Compact-M, Compact-V,
Englisch, Teile-Nr. 3.150.1251, Stand 11.06
Page 10

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