Nokia Solutions and Networks T6CB1 SC300 1X Microcell @ 1.9 GHz User Manual 2 of 3
Nokia Solutions and Networks SC300 1X Microcell @ 1.9 GHz Users Manual 2 of 3
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Users Manual 2 of 3
Cabling Overview Overview This chapter provides the procedures to prepare the BTS site cabling, but not attach it to the unit. Chapter 6 shows the scope of work for unit cabling. You will connect cables to the site and route them to the BTS location. You will attach the cables to the unit in Chapter 6. Repeat cabling installation as necessary for each unit at the BTS. NOTE Cabling is one of the most noticeable aspects of workmanship. Straight runs and proper turns are critical for a positive evaluation of the work. Configurations Supported This chapter supports cable installation for single carrier omni configurations and multi–carrier omni configurations. This chapter also supports cable installations for sites equipped with the customer–supplied Site I/O Interface. Chapter 5 supports installations for sites equipped with the optional Primary Surge Suppressor. Cabling Installation Order To install the cables, Motorola recommends that the following procedures be completed in the order shown: 1. Earth ground cabling 2. AC power cabling 3. DC power cabling 4. Battery cabling (optional) 5. Antenna cabling 6. Site I/O interface cabling 7. RGPS/HSO cabling (optional) 8. Span line daisy chain cabling (optional) Cable Labels The “Cable Descriptions and Part Numbers” in Table 4-1 provides cable descriptions and part numbers. The labels used to designate the cables (A, B, C, etc.) are used throughout this manual. JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 4-1 Cable Descriptions Cable Descriptions and Part Numbers Table 4-1 gives the cable descriptions and part numbers for the cables used to install the BTS. The following cables are necessary for sites equipped with the customer–supplied Site I/O Interface and the Primary Surge Suppressor. Table 4-1: Cable Descriptions and Part Numbers Cable Qty. Part Number 3087701C02 Ground cable, 8 -AWG, insulated copper wire. Requires one ring lug connector. Used for Primary Surge Suppressor Installation. 1–4 3087701C01 Ground cable. Installed between Site I/O Junction Box and Mounting Bracket. 1–8 Customer Supplied Antenna cable, 50–Ohm coaxial terminated with at least one male, N–type connector. 2–6 Customer Supplied Antenna cable, terminated with 2 male N–type connectors 1* 3087707C03 MIB A cable (current, 2m; micro) (part of kit T448H, T448G and T448A) 1* 3087707C04 MIB B cable (current, 2m) (part of kit T448AR, T448AY, and T448H) 2* 3087707C05 MIB C cable (current, 2m) (part of kit T448H) 1* 3087707C07 MIB B cable (long, 5m) (part of kit T448AS, T448AZ, and T448G) 2* 3087707C08 MIB C cable (long, 5m) (part of kit T448G) 1* 3087707C09 MIB A cable (short, 1m; micro) (part of kit T448B) 1–4 3087701C04 Y–Ground cable (for Site I/O and external SU) 3086039H11 RGPS cable, 125 ft. 3086039H12 RGPS cable, 250 ft. 3086039H13 RGPS cable, 500 ft. 3086039H14 RGPS cable, 1000 ft. 3086039H15 RGPS cable, 2000 ft. Description Customer Supplied Span cable. 22–24 AWG solid copper twisted pair. Customer Supplied Customer Input cable. 22–24 AWG solid copper twisted pair. 1–4 3088120C03 – SU RF cable SU Digital Cable . . . continued on next page 4-2 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Cable Descriptions – continued Table 4-1: Cable Descriptions and Part Numbers Cable Qty. Part Number 1–4 3087854C02 Customer Supplied 3087854C04 Customer Supplied Phone (Modem) cable. 22–24 AWG solid copper twisted pair. 1–3 Customer Supplied Span Line Daisy Chain cable. 1–11 3086039H18 RGPS Synchronization cable (part of kit SGKN4351A). 3086039H19 RGPS Synchronization cable (part of kit SGKN4352A). Customer Supplied 3088116C01 Description AC input power cable. 14 AWG. 5m. Designed for 120–240 VAC power input. Cable has Deutsche connector on both ends. AC Input power cable. 10–14 AWG, 90C wire. Designed for 120–240 VAC. DC input cable, 14 and 22 AWG, 5 m, is designed for 20 to 30 VDC power input. Master Ground Cable, 6 -AWG, insulated copper wire. Used for both Primary Surge Suppressor and non–Primary Surge Suppressor installations. Site I/O Cable Extender. Required for use in a BTS not equipped with the Primary Surge Suppressor. *Quantity of cables depends upon system configuration. Refer to “Motorola Kits for Multi–Unit Installations” for more information. Motorola Kits for Multi–Unit Logical BTS Installations Table 4-2 through Table 4-9 gives the Motorola Kit numbers, cable descriptions and part numbers for the Motorola kits required to perform a multi–unit logical BTS installation. Several kits are available depending upon the carrier installation. Table 4-2: MicroCell Expansion Kit for Units 1 to 2 Short MIB A (Cubicle) – T448B Cable Qty. n/a 5882106P01 50 Ohm Antenna Terminator 3087701C02 Ground cable, 8 -AWG, insulated copper wire. Requires one ring lug connector. 3087707C09 MIB A cable (short, 1m; micro) JAN 2002 Motorola Part Number Description SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 4-3 Cable Descriptions – continued Table 4-3: MicroCell Expansion Kit for Units 1 to 2 Long MIB A (Non–Cubicle) – T448A Cable Qty. Motorola Part Number Description n/a 5882106P01 50 Ohm Antenna Terminator 3087701C02 Ground cable, 8 -AWG, insulated copper wire. Requires one ring lug connector. 3087707C03 MIB A cable (current, 2m; micro) Table 4-4: MicroCell (800 MHz) Expansion Kit for Units 2 to 3 Current 2m MIB B – T448AR Cable Qty. 3087701C02 Ground cable, 8 -AWG, insulated copper wire. Requires one ring lug connector. 3087707C04 MIB B cable (current, 2m) n/a 8009573X06 Lightning arrestor Motorola Part Number Description Table 4-5: MicroCell (800 MHz) Expansion Kit for Units 2 to 3 Long 5m MIB B – T448AS Cable Qty. Motorola Part Number Description 3087701C02 Ground cable, 8 -AWG, insulated copper wire. Requires one ring lug connector. 3087707C07 MIB B cable (long, 5m) n/a 8009573X06 Lightning arrestor Table 4-6: MicroCell (1.9 GHz) Expansion Kit for Units 2 to 3 Current 2m MIB B – T448AY Cable Qty. Motorola Part Number Description 3087701C02 Ground cable, 8 -AWG, insulated copper wire. Requires one ring lug connector. 3087707C04 MIB B cable (current, 2m) n/a 8009573X01 Lightning arrestor Table 4-7: MicroCell (1.9 GHz) Expansion Kit for Units 2 to 3 Long 5m MIB B – T448AZ Cable Qty. 3087701C02 Ground cable, 8 -AWG, insulated copper wire. Requires one ring lug connector. 3087707C07 MIB B cable (long, 5m) n/a 8009573X01 Lightning arrestor 4-4 Motorola Part Number Description SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Cable Descriptions – continued Table 4-8: MicroCell Expansion Kit for Units 3 to 4 Current 2m MIBs A and C – T448H Cable Qty. Motorola Part Number Description 3087701C02 Ground cable, 8 -AWG, insulated copper wire. Requires one ring lug connector. n/a 5882106P01 50 Ohm Antenna Terminator 3087707C03 MIB A cable (current, 2m; micro) 3087707C05 MIB C cable (current, 2m) Table 4-9: MicroCell Expansion Kit for Units 3 to 4 Longer 5M MIBs A and C – T448G Cable Qty. Motorola Part Number Description n/a 5882106P01 50 Ohm Antenna Terminator 3087701C02 Ground cable, 8 -AWG, insulated copper wire. Requires one ring lug connector. 3087707C03 MIB A cable (current, 5m; micro) 3087707C08 MIB C cable (long, 5m) Motorola Kits for RGPS Cabling Table 4-10 and Table 4-11 show the contents of Motorola kits SGKN4351A and SGKN4352A. These kits are necessary for RGPS cabling between multiple logical BTS locations. Table 4-10: RGPS Synchronization Cable Kit – SGKN4351A Cable Qty. Motorola Part Number Description 3086039H18 RGPS Sync Cable, 2000 ft. n/a 5864461A03 Fitting, liquid tight. n/a 0264599A02 Nut, nylon locking Table 4-11: RGPS Synchronization Cable Kit – SGKN4352A Cable Qty. 3086039H19 RGPS Sync Cable, 3280 ft. n/a 5864461A03 Fitting, liquid tight. n/a 0264599A02 Nut, nylon locking JAN 2002 Motorola Part Number Description SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 4-5 Site Cabling for BTS With Customer–Supplied Site I/O Interface Preparing Site Cabling Scope of Work Figure 4-1 through Figure 4-4 shows the scope of work to be performed for preparing the site cabling with the customer–supplied Site I/O Interface. Chapter 6 shows the scope of work for unit cabling. Figure 4-1: Site Cabling for One MicroCell U/1(DC POWER) S/1(AC POWER) B/1 (GROUND) C/1(ANTENNA) DC POWER AC INSTALL BOX (SEE NOTE 2) LA ANT A RX LA ANT B TX/RX MICROCELL 1 C/1(ANTENNA) P/1 (SU) Y/1(GROUND) M/1 (RGPS) N/1 (SPAN) LA AC POWER GROUND LA RGPS DSU LA SPAN O/1 (CUSTOMER INPUT) CUSTOMER INPUTS Z/1 (SITE I/O CABLE) SEE NOTE 1 SITE I/O INTERFACE V/1 (PHONE) LA PHONE (MODEM) KEY B/1(ANTENNA) LEGEND LA = Lightning Arrestor NAME NUMBER OF CABLES LABEL 4-6 NOTES: 1. If BTS is not equipped with the primary surge suppressor, then you will require the Site I/O Cable Extender Cable, p/n 3088116C01 (cable Z). 2. The AC Installation Box is required for outdoor applications. SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Site Cabling for BTS With Customer–Supplied Site I/O Interface – continued Figure 4-2: Site Cabling for Two MicroCells U/1(DC POWER) S/1(AC POWER) B/1 (GROUND) D/1(ANTENNA) MICROCELL 1 Y/1(GROUND) DC POWER AC INSTALL BOX (SEE NOTE 3) LA AC POWER ANT 1 TX/RX LA GROUND P/1 (SU) M/1 (RGPS) RGPS LA N/1 (SPAN) DSU LA SPAN O/1 (CUSTOMER INPUT) CUSTOMER INPUTS Z/1 (SITE I/O CABLE) SEE NOTES 1 AND 2 SITE I/O INTERFACE V/1 (PHONE) LA PHONE (MODEM) E/1 (MIB) OR K/1 (MIB) U/1(DC POWER) S/1(AC POWER) DC POWER AC INSTALL BOX (SEE NOTE 3) LA AC POWER P/1 (SU) MICROCELL 2 D/1(ANTENNA) Y/1(GROUND) KEY B/1(ANTENNA) LEGEND NAME LA = Lightning Arrestor NUMBER OF CABLES LABEL JAN 2002 ANT 2 TX/RX LA GROUND NOTES 1: Site I/O junction box and associated cable are present on MicroCell 1 only. 2. If BTS is not equipped with the primary surge suppressor, then you will require the Site I/O Cable Extender Cable, p/n 3088116C01 (cable Z). 3. The AC Installation Box is required for outdoor applications. SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 4-7 Site Cabling for BTS With Customer–Supplied Site I/O Interface – continued Figure 4-3: Site Cabling for Three MicroCells F/1 (MIB) OR I/1 (MIB) U/1(DC POWER) U/1(DC POWER) S/1 (AC POWER) DC POWER AC INSTALL BOX (SEE NOTE 3) D/1(ANTENNA) LA ANT 4 TX/RX LA ANT 3 RX MICROCELL 3 D/1(ANTENNA) LA S/1 (AC POWER) DC POWER AC INSTALL BOX (SEE NOTE 3) AC POWER LA AC POWER B/1 (GROUND) MICROCELL 1 D/1(ANTENNA) Y/1(GROUND) Y/1(GROUND) GROUND GROUND M/1 (RGPS) P/1 (SU) ANT 1 TX/RX LA RGPS LA P/1 (SU) N/1 (SPAN) O/1 (CUSTOMER INPUTS) Z/1 (SITE I/O CABLE) SEE NOTES 1 AND 2 SITE I/O INTERFACE DSU V/1 (PHONE) LA LA SPAN CUSTOMER INPUTS PHONE (MODEM) E/1 (MIB) OR K/1 (MIB) OR U/1(DC POWER) S/1 (AC POWER) P/1 (SU) DC POWER AC INSTALL BOX (SEE NOTE 3) LA AC POWER MICROCELL 2 D/1(ANTENNA) LA Y/1(GROUND) KEY B/1(ANTENNA) LEGEND NAME LA = Lightning Arrestor NUMBER OF CABLES LABEL 4-8 ANT 2 TX/RX GROUND NOTES 1: Site I/O junction box and associated cable are present on MicroCell 1 only. 2. If BTS is not equipped with the primary surge suppressor, then you will require the Site I/O Cable Extender Cable, p/n 3088116C01 (cable Z). 3. The AC Installation Box is required for outdoor applications. SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Site Cabling for BTS With Customer–Supplied Site I/O Interface – continued Figure 4-4: Site Cabling for Four MicroCells F/1 (MIB) OR I/1 (MIB) U/1(DC POWER) U/1(DC POWER) S/1 (AC POWER) MICROCELL 4 DC POWER AC INSTALL BOX (SEE NOTE 3) D/1(ANTENNA) LA AC INSTALL BOX (SEE NOTE 3) AC POWER B/1 (GROUND) D/1(ANTENNA) GROUND Y/1(GROUND) P/1 (SU) P/1 (SU) E/1 (MIB) OR K/1 (MIB) OR Z/1 (SITE I/O CABLE) SEE NOTE SITE I/O INTERFACE G/1 (MIB) OR J/1 (MIB) GROUND RGPS LA DSU O/1 (CUSTOMER INPUTS) V/1 (PHONE) LA LA SPAN CUSTOMER INPUTS PHONE (MODEM) E/1 (MIB) OR K/1 (MIB) OR U/1(DC POWER) U/1(DC POWER) DC POWER AC INSTALL BOX (SEE NOTE 3) D/1(ANTENNA) LA MICROCELL 3 Y/1(GROUND) LA P/1 (SU) KEY B/1(ANTENNA) NAME NUMBER OF CABLES LABEL DC POWER AC INSTALL BOX (SEE NOTE 3) LA AC POWER MICROCELL 2 D/1(ANTENNA) GROUND LEGEND S/1 (AC POWER) AC POWER ANT 3 TX/RX P/1 (SU) JAN 2002 ANT 1 TX/RX LA M/1 (RGPS) W/1 (SPAN) LA = Lightning Arrestor LA MICROCELL 1 Y/1(GROUND) S/1 (AC POWER) DC POWER AC POWER ANT 4 TX/RX LA S/1 (AC POWER) Y/1(GROUND) LA ANT 2 TX/RX GROUND NOTES 1: Site I/O junction box and associated cable are present on MicroCell 1 only. 2. If BTS is not equipped with the primary surge suppressor, then you will require the Site I/O Cable Extender Cable, p/n 3088116C01 (cable Z). 3. The AC Installation Box is required for outdoor applications. SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 4-9 Power, Ground, and Battery Cabling for Sites Equipped with Customer–Supplied Site I/O Interface Objective The objective of this procedure is to install the power, earth ground, and battery cabling for one or more Microcell units at a site equipped with customer–supplied Site I/O Interface. WARNING Dangerous voltages, capable of causing death, are present in this equipment. Use extreme caution when handling and testing this equipment. NOTE If you are installing the unit outdoors and are not using the Primary Surge Suppressor, then you must connect AC power with the AC Installation Box. The AC Installation Box is included with the non–surge option. Other Grounding Considerations This procedure covers only the grounding information for the cables that attach to one or more MicroCell units. Grounding considerations beyond the ground cables that attach to the MicroCell are summarized in Appendix A. Refer to Appendix A and the site documentation for other grounding considerations. NOTE Motorola recommends that you use an oxide inhibitor such as Burndy PENETROX or Ilsco DE–OX on all the external ground connections on the unit and on the site I/O interface for all outdoor installations. This includes the ground connections on the mounting bracket, the Site I/O, and the lugs on the customer–supplied site I/O interface. Power Requirements and Configurations The power requirements for each unit is: 120–240 VAC (7.5 amps min.) or 20–30 VDC (20 amps min.) power input. The AC Installation Box is required for all outdoor installations which use the customer–supplied Site I/O interface. The customer–supplied site I/O interface must be able to pass the 4kV/6kV transient impulse test (Motorola 12M09154A49 Sec. 3.5.3.2.1: Impulse Surge, Test Condition A). 4-10 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Power, Ground, and Battery Cabling for Sites Equipped with Customer–Supplied Site I/O Interface – continued The power and battery configurations for the MicroCell units are: AC power only (no battery) AC power with short duration battery DC power NOTE Neither the ”+” or ”–” terminal of the DC Input is connected to the BTS ground. If a negative supply input is provided, the ”+” terminal of the DC input must be connected to the Master Ground Plate (MGP). By connecting the ”+” terminal of the DC input to the MGP, a negative supply system is created. Required Cables Table 4-12 provides the quantity and description of the required cables. Table 4-12: Required Cables for Power, Earth Ground, and Battery Connections Cable Qty. Part Number Description 1–4 3087854C02 AC input cable, 14 AWG, 5 m, is designed for 88–260 VAC power input. 1–4 3087854C04 DC input cable, 14 and 22 AWG, 5 m, is designed for 20 to 30 VDC power input. 1–4 Customer Supplied Master Ground cable, 6 -AWG, insulated copper wire. Requires one ring lug connector. Used for both Primary Surge Suppressor and non–Primary Surge Suppressor installations. AC Input Cable Information The pinout information for the AC input cable(s) (Cable S) is given in Figure 4-5 and Table 4-13. Figure 4-5: AC Input Cable Connector Information JAN 2002 SOCKET POSITION ON CABLE CONNECTOR SHOWN SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 4-11 Power, Ground, and Battery Cabling for Sites Equipped with Customer–Supplied Site I/O Interface – continued Table 4-13: AC Input Cable Information Connector Wire Color Description Black Line Green Ground White Neutral DC Input Cable Information The information for the DC input cable(s) (Cable U) is given in Figure 4-6. Figure 4-6: DC Input Cable Connector Information SOCKET POSITION ON CABLE CONNECTOR SHOWN Table 4-14: DC Input Cable Information Connector Wire Color Description Comments Yellow Switch A No connection Red Positive Connect to positive terminal of supply. Blue Switch B Connect to negative terminal of supply. Black Negative Connect to negative terminal of supply. Procedures to Install Earth Ground, AC/DC Power, and Battery Cabling The system configuration determines which power cables are installed. The ground cable is always installed. Perform the appropriate procedures from the following tables based on the system configuration. 4-12 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Power, Ground, and Battery Cabling for Sites Equipped with Customer–Supplied Site I/O Interface – continued Table 4-15: Procedure to Install Earth Ground Cable Step Action Route cable Y (ground cable) from the ground on the mounting bracket to the customer defined grounding location. Connect cable Y to the customer defined master ground plate. Table 4-16: Procedure to Install AC Input Cable(s) (Indoor Applications) Step Action If you will not use the AC Installation box, cut off the male connector (with pins) from the AC input power cable (cable S). Connect the loose wires of cable S (AC input cable) to the customer defined AC power source. Refer to Table 4-13 for wiring information. Verify all connections of cable S with an ohmmeter prior to routing the cable. Route cable S from the AC power supply to the unit location. Table 4-17: Procedure to Install AC Installation Box (Optional – Required for Outdoor Installations) Step Action Route the AC Power Cable (cable T) through 1–in. conduit from the customer–defined AC power source to the AC Installation box. Refer to Figure 4-7 and Table 4-18. Attach the wires of cable T to the AC Installation Box terminal block. Refer to Figure 4-7 and Table 4-18. Place the round, black connector on the AC input cable (cable S) onto the AC power cable connector on the AC installation box. Turn the cable connector to align its key. Route cable S from the AC installation box to the unit location. Table 4-18: AC Installation Box Cabling JAN 2002 Punchdown Block Connector AC Power Cable Wire Color Description Black Line White Neutral GROUND Green Ground SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 4-13 Power, Ground, and Battery Cabling for Sites Equipped with Customer–Supplied Site I/O Interface – continued Figure 4-7: AC Installation Box TERMINAL BLOCK 1–IN AC CONDUIT TO MICROCELL LOCATION LINE NEUTRAL GROUND CUSTOMER AC INPUT AC POWER CABLE CONNECTOR CUSTOMER POWER CONNECTIONS NOTE: Shown with door removed for clarity Table 4-19: Procedure to Install DC Input Cable(s) Step 4-14 Action Connect the loose wires of cable U (DC input cable) to the customer defined DC power source. Refer to Table 4-14 for wiring information. Verify all connections of cable U with an multimeter prior to routing the cable. Route cable U from the DC power supply to the unit location. SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Antenna Cabling for Sites Equipped with Customer–Supplied Site I/O Interface Objective The objective of this procedure is to install the cabling for the antenna(s). This cabling is installed between one or more units and the customer–supplied lightning arrestor(s). Cable Labels The cable designations are referenced to Table 4-1 in the “Cable Description” area of this chapter. Required Cables Table 4-20 provides the quantities and descriptions of the required cables. Table 4-20: Required Cables for Antenna Connections Cable Qty. Part Number Description 1 to 8 Customer Supplied Antenna cable, 50–Ohm coaxial terminated with at least one male, N–type connector. Antenna Cable Pin and Signal Information The antenna cabling uses a 50–Ohm coaxial cable. The inner conductor provides signaling and the outer conductor provides shielding and ground. Refer to Figure 4-8 and Table 4-21. Figure 4-8: Antenna Cabling Details ANTENNA CABLE (COAXIAL) CONNECTOR INNER CONDUCTOR OUTER CONDUCTOR Table 4-21: Pin and Signal Information for Cable C (Antenna Cable) Antenna Inner Conductor Outer Conductor TX/RX Ground RX Ground Procedure to Install Antenna Cabling for One Microcell IMPORTANT JAN 2002 You must install lightning arrestors for all outdoor installations. SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 4-15 Antenna Cabling for Sites Equipped with Customer–Supplied Site I/O Interface – continued Route the antenna cable between the unit and the customer–supplied lightning arrestor. Refer to Figure 4-9 and Table 4-21. If a lighting arrestor is not required, route the cabling directly to the antenna. Figure 4-9: Antenna Cabling for One MicroCell C/1(ANTENNA) MICROCELL 1 LA ANT 4 TX/RX LA ANT 3 RX C/1(ANTENNA) KEY B/1(ANTENNA) NAME NUMBER OF CABLES LABEL LIGHTNING LA = ARRESTOR Procedure to Install Antenna Cabling for Multi–Unit Logical BTS Sites If your site has more than one MicroCell unit, refer to Figure 4-10 through Figure 4-12 for site cabling information. Route the antenna cables between the units and the customer–supplied lightning arrestors. If lighting arrestors are not required, route the cabling directly to the antennas. Figure 4-10: Antenna Cabling for Two MicroCells C/1(ANTENNA) MICROCELL 1 LA ANT 1 TX/RX KEY MICROCELL 2 B/1(ANTENNA) NAME NUMBER OF CABLES LABEL 4-16 C/1(ANTENNA) LA ANT 2 TX/RX LIGHTNING LA = ARRESTOR SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Antenna Cabling for Sites Equipped with Customer–Supplied Site I/O Interface – continued Figure 4-11: Antenna Cabling for Three MicroCells C/1(ANTENNA) LA MICROCELL 3 ANT 4 TX/RX C/1(ANTENNA) LA LA ANT 1 TX/RX ANT 3 RX KEY LIGHTNING LA = ARRESTOR B/1(ANTENNA) C/1(ANTENNA) MICROCELL 1 MICROCELL 2 C/1(ANTENNA) LA ANT 2 TX/RX NAME NUMBER OF CABLES LABEL Figure 4-12: Antenna Cabling for Maximum of Four MicroCells MICROCELL 4 C/1(ANTENNA) MICROCELL 3 C/1(ANTENNA) LA LA ANT 4 TX/RX ANT 3 TX/RX MICROCELL 1 MICROCELL 2 C/1(ANTENNA) C/1(ANTENNA) LA LA ANT 1 TX/RX ANT 2 TX/RX KEY LIGHTNING LA = ARRESTOR B/1(ANTENNA) NAME NUMBER OF CABLES LABEL JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 4-17 Site I/O , Span Line, RGPS and Modem Cabling for Sites Equipped with Customer–Supplied Site I/O Interface Objective The objective of this procedure is to install the Site I/O cable between the Site I/O junction box and the customer–supplied Site I/O interface. This procedure also covers the installation of the site cabling of the span line, RGPS and modem cabling to the site I/O interface. If your multi–unit BTS is equipped with the optional Primary Surge Suppressor, refer to the “Primary Surge Suppressor Cabling” procedures in chapter 5. Cable Labels The cable designations are referenced to Table 4-1 in the “Cable Description” area of this chapter. Required Cables Table 4-22 provides the quantities and descriptions of the required cables. Table 4-22: Required Cables for Site I/O, Span Line, RGPS, and Modem Cabling Cable Qty. Part Number Description 3086039H11 RGPS cable, 125 ft. 3086039H12 RGPS cable, 250 ft. 3086039H13 RGPS cable, 500 ft. 3086039H14 RGPS cable, 1000 ft. 3086039H15 RGPS cable, 2000 ft. Customer Supplied Span Cable. 22–24 AWG solid copper twisted pair. Customer Supplied Customer Input Cable. 22–24 AWG solid copper twisted pair. Customer Supplied Phone (Modem) Cable. 22–24 AWG solid copper twisted pair. 3088116C01 Site I/O Extender Cable. Required for use in a BTS not equipped with the Primary Surge Suppressor. Site I/O Cabling The Site I/O interface and cabling are customer–supplied. The cable between the Site I/O junction box and the Site I/O interface is part of the Site I/O junction box and is supplied by Motorola. If your BTS uses the customer–supplied Site I/O Interface instead of the Primary Surge Suppressor, then you will need to use the Site I/O Extender Cable (Cable Z). The Site I/O Extender cable is included with this option. The customer determines the Site I/O interface configuration. The end result is the correct signals getting to the correct pins on the Site I/O cable. 4-18 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Site I/O , Span Line, RGPS and Modem Cabling for Sites Equipped with Customer–Supplied Site I/O Interface – continued Procedure to Install Site I/O Cable Between Site I/O Junction Box and Site I/O Interface Route the Site I/O junction box cable from the unit location(s) to the Site I/O Extender Cable (cable Z). Route cable Z to the Site I/O interface. Connect the appropriate connectors within the Site I/O interface. Refer to Figure 4-13 and Table 4-23. If lightning arrestors are required, they must be customer–supplied. Lightning arrestors are not necessary for sites equipped with optional Primary Surge Suppressor. Figure 4-13: Site I/O Cabling Details RGPS SITE I/O INTERFACE SPAN CUSTOMER INPUTS SITE I/O JUNCTION BOX PHONE(MODEM) SITE I/O DEUTSCHE CABLE CONNECTOR JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 4-19 Site I/O , Span Line, RGPS and Modem Cabling for Sites Equipped with Customer–Supplied Site I/O Interface – continued Pin and Signal Information for Site I/O Cabling Table 4-23 gives the pin and signal information for the Site I/O cable. Table 4-23: Pin/Signal Information for Site I/O Cable BTS Interface Customer Input Sync Reverse Wire/Stripe Color Description Black Customer Input 1 Signal Brown Customer Input 1 Ground Red Customer Input 2 Signal Orange Customer Input 2 Ground Yellow Customer Input 3 Signal Green Customer Input 3 Ground Blue Customer Input 4 Signal Purple Customer Input 4 Ground Grey Customer Input 5 Signal White Customer Input 5 Ground Black/Brown Customer Input 6 Signal Black/Red Customer Input 6 Ground Black/Orange Customer Input 7 Signal Black/Yellow Customer Input 7 Ground Black/Green Customer Input 8 Signal Black/Blue Customer Input 8 Ground Black/Purple Data to Tail – Black/Grey Data to Tail + Black/White Data from Tail – Brown/Black Data from Tail + Brown/Red 1 PPS to Tail – Brown/Orange 1 PPS to Tail + Brown/Yellow 1 PPS from Tail – Brown/Green 1 PPS from Tail + Brown/Blue Downstream BTS Detect + Brown/Purple Downstream BTS Detect – . . . continued on next page 4-20 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Site I/O , Span Line, RGPS and Modem Cabling for Sites Equipped with Customer–Supplied Site I/O Interface – continued Table 4-23: Pin/Signal Information for Site I/O Cable BTS Interface Sync Forward Span (Network) Wire/Stripe Color Description Brown/Grey Data from Head – Brown/White Data from Head + Red/Black Data to Head – Red/Brown Data to Head + Red/Orange 1 PPS from Head – Red/Yellow 1 PPS from Head + Red/Green 1 PPS to Head – Red/Blue 1 PPS to Head + Red/Purple RGPS 28V Red/Grey RGPS Ground Red/White RGPS 28V Orange/Black RGPS Ground Orange/Brown RGPS 28V Orange/Red RGPS Ground Orange/Yellow NO CONNECTION Orange/Green NO CONNECTION Orange/Blue RX TIP Primary (Network) Orange/Purple RX RING Primary (Network) Orange/Grey TX TIP Primary (Network) Orange/White TX RING Primary (Network) Yellow/Black RX TIP Secondary (Network) Yellow/Brown RX RING Secondary (Network) Yellow/Red TX TIP Secondary (Network) Yellow/Orange TX RING Secondary (Network) . . . continued on next page JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 4-21 Site I/O , Span Line, RGPS and Modem Cabling for Sites Equipped with Customer–Supplied Site I/O Interface – continued Table 4-23: Pin/Signal Information for Site I/O Cable BTS Interface Span (Redundant) Phone (Modem) Wire/Stripe Color Description Yellow/Green RX TIP Primary (Redundant) Yellow/Blue RX RING Primary (Redundant) Yellow/Purple TX TIP Primary (Redundant) Yellow/Grey TX RING Primary (Redundant) Yellow/White RX TIP Secondary (Redundant) Green/Black RX RING Secondary (Redundant) Green/Brown TX TIP Secondary (Redundant) Green/Red TX RING Secondary (Redundant) Green/Orange MODEM TIP Green/Yellow MODEM TIP Green/Blue No connection Green/Purple No connection Green/Grey MODEM RING Green/White MODEM RING Connecting Customer–Defined Inputs to the Site I/O Interface The unit provides eight customer–defined inputs for connection to external contacts. Each input (a signal/ground pair) is monitored for an “OPEN” (>50 k Ohms) or “CLOSED” (<3 Ohms) condition. 4-22 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Site I/O , Span Line, RGPS and Modem Cabling for Sites Equipped with Customer–Supplied Site I/O Interface – continued Connecting the RGPS Cable to the Site I/O Interface The RGPS (cable M) is connected to the Site I/O interface (Sync Forward) of the BTS. Table 4-24 provides the Sync Forward to RGPS connections. Table 4-24: Connecting the RGPS to the Site I/O Cable Site I/O Cable Sync Forward Descriptions RGPS (Cable M) Sync Forward Color Code (wire/stripe) RGPS Description RGPS Color Code (wire/stripe) Data from Head – Brown/Grey Transmit Port – Green/Black Data from Head + Brown/White Transmit Port + Green Data to Head – Red/Black Receive Port – White/Black Data to Head + Red/Brown Receive Port + White 1 pps from Head – Red/Orange 1 PPS Timing – Brown/Black 1 pps from Head + Red/Yellow 1 PPS Timing + Brown RGPS 28 V Red/Purple Power 1 Blue DC Ground 1 Blue/Black Red/White RGPS Ground Red/Grey Orange/Black RGPS 28 V Orange/Brown Power 2 Yellow RGPS Ground Orange/Red DC Ground 2 Yellow/Black No connect N/A No connect Red No connect N/A No connect Red/Black NOTE: The Orange/Yellow and Orange/Green wires should be trimmed back to the grey outer jacket of the Site I/O cable. Connecting the Span Line Cable to the Site I/O Interface The unit provides two, four–wire T1/E1 interfaces for backhaul support. Each interface is made up of Transmit Tip/Ring and Receive Tip/Ring connections. The Transmit and Receive data flow is given from the perspective of the unit. Only a single span line (Primary) is required for BTS operation. Connecting a Phone Line to the Site I/O Interface (Modem Support) The unit provides a two–wire analog phone line interface for modem support. The unit Tip and Ring signals are connected to the external phone line Tip and Ring. JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 4-23 RGPS Cabling for Multiple BTS Sites Objective This procedure gives information to connect multiple BTS sites for both RGPS (synchronous) and HSO (non–synchronous) configurations in both indoor and outdoor applications. Background The RGPS only connects to the first unit of a multi–unit logical BTS. This first unit sends timing signals to all other units. You only need to connect the site I/O interfaces of each multi–unit logical BTS to each other. This allows “sharing” of a single RGPS antenna between several single or multi–unit logical BTSs. This also applies to systems using HSO instead of RGPS. The HSO timing is “shared” in the same way. Required Tools and Equipment Cables The RGPS Synchronization Cable is contained in the Motorola kits listed in Table 4-25: Table 4-25: Required Cables for RGPS Cabling for Multiple BTS Sites Cable Qty. Part Number Description 1–11 3086039H18 RGPS Synchronization cable (part of kit SGKN4351A). 3086039H19 RGPS Synchronization cable (part of kit SGKN4352A). Motorola kits Table 4-26 and Table 4-27 show the contents of Motorola kits SGKN4351A and SGKN4352A. These kits are necessary for RGPS cabling between multiple BTS locations. Table 4-26: RGPS Synchronization Cable Kit – SGKN4351A Cable Qty. Motorola Part Number Description 3086039H18 RGPS Sync Cable, 2000 ft. n/a 5864461A03 Fitting, liquid tight. n/a 0264599A02 Nut, nylon locking Table 4-27: RGPS Synchronization Cable Kit – SGKN4352A Cable Qty. 3086039H19 RGPS Sync Cable, 3280 ft. n/a 5864461A03 Fitting, liquid tight. n/a 0264599A02 Nut, nylon locking 4-24 Motorola Part Number Description SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 RGPS Cabling for Multiple BTS Sites – continued Surge suppressors Surge suppressors (Polyphaser 097–1017A–A.1) are required for certain installations. Cable Diagrams and Description Figure 4-18 shows the RGPS cabling for a multi–BTS configuration for an RGPS (synchronous) configuration. Figure 4-19 shows the RGPS cabling for a multi–BTS HSO (non–synchronous) configuration. Figure 4-14 shows the general construction of the RGPS Sync Cable (cable X). Cable X is supplied by Motorola with a 7.5 k Ohm, 1W resistor already installed 150 mm from the end of the cable on the blue/black wire. There is 200 mm on each end of the cable where the jacketing has been cut back. If necessary, the jacketing of cable X may be cut back further for proper strain relief. For installations that require surge protection, you may cut cable X at the dashed lines and insert the surge protection devices. Refer to Table 4-29 for instructions to install the RGPS with surge protection. Figure 4-14: RGPS Sync Cable Diagram 7.5 K OHM, 1W RESISTOR 200mm 150mm RGPS SYNC CABLE LOOSE WIRES CABLE JACKET LOOSE WIRES 5M MAX 5M MAX Procedure to Install RGPS Cabling for an Indoor Installation Use the procedure in Table 4-28 to connect the RGPS Sync cable for an indoor installation. Refer to the cable run list in Table 4-31, Figure 4-18, and Figure 4-19. Table 4-28: Procedure to Install RGPS Cabling for an Indoor Installation Step Action Connect the resistor end of the RGPS Sync Cable (cable X) to the sync reverse lines on the Site I/O interface of BTS N. Refer to Figure 4-15. Refer to Table 4-31 for the cable X pinouts . Connect the drain wire of cable X to a lug terminal tied directly to the master ground (earth ground) of BTS N. Route cable X from BTS N to BTS N+1. . . . continued on next page JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 4-25 RGPS Cabling for Multiple BTS Sites – continued Table 4-28: Procedure to Install RGPS Cabling for an Indoor Installation Step Action Remove excess cable length from cable X and terminate to the sync forward lines on the Site I/O interface of BTS N+1. Refer to Table 4-31 for the cable X pinouts. Do not terminate the drain wire to the ground at the Site I/O interface at BTS N+1. NOTE If necessary for proper strain relief, the jacketing of cable X may be cut back further. Figure 4-15: RGPS Sync Cable for Indoor Installation BTS N BTS N+1 7.5 K OHM, 1W RESISTOR RGPS SYNC CABLE SITE I/O INTERFACE SITE I/O INTERFACE LOOSE WIRES ATTACH DRAIN WIRE TO MASTER GROUND OF BTS N ONLY LUG TERMINAL MASTER GROUND Procedure to Install RGPS Cabling for an Outdoor Installation Use the procedure in Table 4-29 to install the RGPS cabling for any installation that may be susceptible to surges or where any portion of the RGPS cable is routed outside. In these cases, you must reduce the length of the RGPS cable by (still to be determined length) to accommodate for the additional timing error incurred by adding surge protection. Table 4-29: Procedure to Install RGPS Cabling for an Outdoor Installation Step Action Follow all of the procedures in the “Connect RGPS Cables for Indoor Installation” procedure in Table 4-28. Cut cable X to a maximum distance of 5m from BTS N. Install the surge protection device at this point, with the protected side towards BTS N. Ground the surge protection device to the master ground of BTS N. . . . continued on next page 4-26 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 RGPS Cabling for Multiple BTS Sites – continued Table 4-29: Procedure to Install RGPS Cabling for an Outdoor Installation Step Action When you cut the cable in step 2, the jacketing for the portion of cable X on the unprotected side of the surge suppressor is not grounded. To ground this portion of cable X, connect the drain wire to a lug terminal tied directly to the master ground of BTS N. NOTE Only ground the end of the cable jacket at BTS N. Do not ground the jacket at BTS N+1. Refer to Figure 4-16. Cut cable X to a maximum distance of 5m from BTS N+1. Ground the surge protection device to the master ground of BTS N+1. When you cut cable X in step 6, the jacketing for the portion of cable X between BTS N+1 and the newly–inserted surge protector is ungrounded. To ground this portion of cable X, connect the drain wire from one end of the jacket of the cable to a lug terminal tied directly to the master ground of BTS N+1. Refer to Figure 4-16. Figure 4-16: RGPS Sync Cable for Outdoor Installations 5M MAX 5M MAX BTS N+1 BTS N SURGE SUPPRESSOR SURGE SUPPRESSOR RGPS SYNC CABLE 7.5 K OHM, 1W RESISTOR SITE I/O INTERFACE LUG TERMINAL SITE I/O INTERFACE Ground the surge suppressors to the master grounds at each BTS MASTER GROUND BTS N+1 LUG TERMINAL Attach the drain wires to the earth grounds. The length of cable between surge suppressors should be attached to the earth ground at BTS N only. MASTER GROUND BTS N Outdoor installation exceptions In cases where it is impossible or impractical to route cable X in a continuous stretch from BTS N to BTS N+1, you may cut and rejoin the cable using an inline splice (solder or crimp). Both types of connections are acceptable as long as each wire remains electrically isolated from every other wire. The twisted pairs must be kept together. Refer to Table 4-30 for the pairing of the twisted pairs. JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 4-27 RGPS Cabling for Multiple BTS Sites – continued You must splice the drain wire as well. Apply a weatherproof heat shrink tubing or another weatherproof covering over the cable bundle in the spliced section. Refer to Figure 4-17. Figure 4-17: Cutting and Splicing RGPS Sync Cable Splice each wire including the drain wire. Shrink wrap entire spliced area ÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇ Table 4-30: Twisted Pairs for RGPS Sync Cable (Cable X) Pair Color Red/Black Red White/Black White Green/Black Green Blue/Black Blue Yellow/Black Yellow Brown/Black Brown 4-28 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 RGPS Cabling for Multiple BTS Sites – continued Cable Connections For a full signal description of the Site I/O cable, refer to Table 4-23 in the “Site I/O, Span Line, RGPS and Modem Cabling” procedure. NOTE The wire colors are based on the Site I/O cable. Table 4-31: Multi–BTS Cable Run List Site I/O Interface of BTS N (Sync Reverse) Color Signal Interconnecting Cable (Cable X) RGPS Cable Color Site I/O Interface of BTS N+1 (Sync Forward) Color Signal Black/Purple Data to Tail– Green/Black Brown/Grey Data from Head– Black/Grey Data to Tail+ Green Brown/White Data from Head+ Black/White Data from Tail– White/Black Red/Black Data to Head– Brown/Black Data from Tail+ White Red/Brown Data to Head+ Brown/Red 1 PPS to Tail– Brown/Black Red/Orange 1 PPS from Head– Brown/Orange 1 PPS to Tail+ Brown Red/Yellow 1 PPS from Head+ Brown/Yellow 1 PPS from Tail– Red/Black Red/Green 1 PPS to Head– Brown/Green 1 PPS from Tail+ Red Red/Blue 1 PPS to Head+ Black/Blue Ground* Blue/Black Black/Blue Ground* *The Multi–BTS Synchronization interface must also be referenced to the BTS digital ground through a 7.5K ohm, 1W resistor. This resistor has been integrated into the blue/black wire of Cable X. The end of Cable X with the resistor should be connected to the Sync Reverse locations on the punch block of BTS N. The opposite end of Cable X is connected to the Sync Forward locations on the punch block of BTS N+1 and may be cut to the appropriate length. JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 4-29 RGPS Cabling for Multiple BTS Sites – continued Figure 4-18: Site I/O Interface Cabling for RGPS (Synchronous) Configurations UNIT 301 UNIT 201 UNIT 101 UNIT 1 RGPS BTS 1 (SEE NOTE 1) SPAN SITE I/O CUSTOMER INPUTS SITE I/O INTERFACE ÇÇ ÇÇ PHONE (MODEM) SITE I/O CABLE UPSTREAM UNIT 201 UNIT 101 RGPS SYNC CABLE UNIT 1 ÇÇ MAXIMUM DISTANCE IS 1 KM (SEE NOTE 2) DOWNSTREAM BTS 2 (SEE NOTE 1) SITE I/O SPAN SITE I/O INTERFACE CUSTOMER INPUTS ÇÇ ÇÇ PHONE (MODEM) SITE I/O CABLE UPSTREAM UNIT 101 UNIT 1 RGPS SYNC CABLE ÇÇ ÇÇ MAXIMUM DISTANCE IS 1 KM (SEE NOTE 2) DOWNSTREAM BTS 3 (SEE NOTE 1) SITE I/O SPAN SITE I/O INTERFACE ÇÇ SITE I/O CABLE Ç = SURGE PROTECTION DEVICE (OPTIONAL) NOTE 1: EACH BTS MAY CONTAIN UP TO FOUR SC300 UNITS. NOTE 2: A MAXIMUM OF 12 BTS MAY BE BTS 4 INTERCONNECTED WITH A MAXIMUM DAISY CHAIN CABLE LENGTH OF 600M (SEE NOTE 1) BETWEEN EACH BTS. A MAXIMUM OF SEVEN BTS MAY BE INTERCONNECTED WITH A MAXIMUM DAISY CHAIN CABLE LENGTH OF 1KM BETWEEN EACH BTS FOR INSTALLATIONS EQUIPPED WITH SURGE PROTECTION. 4-30 CUSTOMER INPUTS PHONE (MODEM) UPSTREAM RGPS SYNC CABLE MAXIMUM DISTANCE IS 1 KM (SEE NOTE 2) UNIT 1 SITE I/O ÇÇ ÇÇ DOWNSTREAM SITE I/O INTERFACE SITE I/O CABLE SPAN CUSTOMER INPUTS PHONE (MODEM) SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 RGPS Cabling for Multiple BTS Sites – continued Figure 4-19: Site I/O Interface Cabling for HSO (Non–Synchronous) Configurations UNIT 301 UNIT 201 UNIT 101 UNIT 1 BTS 1 (SEE NOTE 1) SPAN SITE I/O SITE I/O INTERFACE CUSTOMER INPUTS ÇÇ ÇÇ PHONE (MODEM) SITE I/O CABLE UPSTREAM UNIT 201 UNIT 101 UNIT 1 RGPS SYNC CABLE ÇÇ ÇÇ MAXIMUM DISTANCE IS 600M (SEE NOTE 2 DOWNSTREAM BTS 2 (SEE NOTE 1) SITE I/O SPAN SITE I/O INTERFACE CUSTOMER INPUTS ÇÇ ÇÇ PHONE (MODEM) SITE I/O CABLE UPSTREAM UNIT 101 RGPS SYNC CABLE UNIT 1 ÇÇ MAXIMUM DISTANCE IS 600M (SEE NOTE 2 DOWNSTREAM BTS 3 (SEE NOTE 1) SITE I/O SPAN SITE I/O INTERFACE ÇÇ SITE I/O CABLE PHONE (MODEM) UPSTREAM UNIT 1 ÇÇ ÇÇ = SURGE PROTECTION DEVICE (OPTIONAL) SITE I/O BTS 4 NOTE 1: EACH BTS MAY CONTAIN UP TO (SEE FOUR SC300 UNITS. NOTE 1) NOTE 2: A MAXIMUM OF 12 BTS MAY BE INTERCONNECTED WITH A MAXIMUM DAISY CHAIN CABLE LENGTH OF 600M BETWEEN EACH BTS. A MAXIMUM OF SEVEN BTS MAY BE INTERCONNECTED WITH A MAXIMUM DAISY CHAIN CABLE LENGTH OF 1KM BETWEEN EACH BTS FOR INSTALLATIONS EQUIPPED WITH SURGE PROTECTION. JAN 2002 ÇÇ ÇÇ RGPS SYNC CABLE MAXIMUM DISTANCE IS 600M (SEE NOTE 2 DOWNSTREAM SITE I/O INTERFACE SITE I/O CABLE CUSTOMER INPUTS SPAN CUSTOMER INPUTS PHONE (MODEM) SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 4-31 Span Line Daisy Chain Cabling Objective The objective of this procedure is to install span line cabling between multiple BTS sites in an open daisy chain configuration. Background This feature allows up to 12 BTS sites to be linked together in an open daisy chain loop using a single T1/E1 span. This will reduce the number of spans necessary to support a CDMA system and minimize unused channels. Each multi–unit logical BTS may contain up to four units. A maximum of 12 BTS sites may be combined in a single daisy chain. Required Cables The following cables in Table 4-32 are necessary to do this procedure. Table 4-32: Required Cables for Span Line Daisy Chain Cabling Cable Qty. Part Number 1–3 Customer Supplied Description Span Line Daisy Chain Cable Procedure Attach the span line daisy chain cable (Cable N) to the site I/O interfaces of each BTS. Refer to Figure 4-20 and Table 4-33. Cable Connections Table 4-33 shows the cable run information for span line daisy chain cabling. For a full signal description of the Site I/O cable refer to Table 4-23 in the “Site I/O, Span Line, RGPS and Modem Cabling” procedure. NOTE The pin number and wire color are based on the Site I/O cable. The pin number corresponds to pins on the Site I/O junction box connectors. Table 4-33: Cable Run List for Span Line Daisy Chain Cabling BTS (Secondary Backhaul) Color 4-32 Description BTS (Primary Backhaul) Color Description Yellow/Black RX TIP Orange/Grey TX TIP Yellow/Brown RX RING Orange/White TX RING Yellow/Red TX TIP Orange/Blue RX TIP Yellow/Orange TX RING Orange/Purple RX RING SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Span Line Daisy Chain Cabling – continued Figure 4-20: Site I/O Interface Cabling for Span Line Daisy Chain Cabling UNIT 301 UNIT 201 UNIT 101 UNIT 1 RGPS SPAN BTS 1 (SEE NOTE 1) SITE I/O SITE I/O INTERFACE CUSTOMER INPUTS SITE I/O CABLE PHONE (MODEM) X/1 (SEE NOTE 3) UNIT 201 UNIT 101 UNIT 1 SPAN LINE DAISY CHAIN CABLE RGPS (SEE NOTE 2) BTS 2 (SEE NOTE 1) SITE I/O SITE I/O INTERFACE CUSTOMER INPUTS SITE I/O CABLE PHONE (MODEM) X/1 (SEE NOTE 3) UNIT 101 UNIT 1 SPAN LINE DAISY CHAIN CABLE RGPS (SEE NOTE 2) BTS 3 (SEE NOTE 1) SITE I/O SITE I/O INTERFACE CUSTOMER INPUTS SITE I/O CABLE PHONE (MODEM) X/1 (SEE NOTE 3) NOTE 1: EACH BTS SITE MAY CONTAIN UP TO FOUR SC300 UNITS. THERE MAY BE A TOTAL OF 12 BTSs IN A DAISY CHAIN NOTE 2: THE USE OF AN RGPS IS DEPENDANT UPON WHETHER OR NOT THE SITES USE A MULTI–BTS SITE RGPS CONFIGURATION. NOTE 3: THE USE OF THE MULTI–BTS RGPS CABLE (CABLE X) DEPENDS UPON SYSTEM CONFIGURATION. JAN 2002 UNIT 1 SPAN LINE DAISY CHAIN CABLE RGPS (SEE NOTE 2) BTS 4 (SEE NOTE 1) SITE I/O INTERFACE SITE I/O SITE I/O CABLE CUSTOMER INPUTS PHONE (MODEM) SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 4-33 Span Line Daisy Chain Cabling – continued Notes 4-34 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Chapter 5: Preparing Site Cabling for Sites Equipped with Optional Primary Surge Suppressor Table of Contents Cabling Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configurations Supported . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabling Installation Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-1 5-1 5-1 5-1 Site Cabling for BTS With Optional Primary Surge Suppressor . . . . . . . . . . . . Preparing Site Cabling Scope of Work . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5-2 Attaching the Surge Suppressor to Mounting Bracket . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure to Attach the Surge Suppressor to the Mounting Bracket . . 5-6 5-6 5-6 5-6 5-6 Power, Ground, and Battery Cabling for Sites Equipped with Optional Primary Surge Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Other Grounding Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Considerations and Configurations . . . . . . . . . . . . . . . . . . . . . . Required Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC Input Cable Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC Input Cable Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedures to Install the Ground and Power Cabling . . . . . . . . . . . . . . 5-8 5-8 5-8 5-8 5-9 5-9 5-10 5-10 Antenna Cabling for Sites Equipped With Optional Primary Surge Suppressor Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Antenna Cable Pin and Signal Information . . . . . . . . . . . . . . . . . . . . . . Procedure to Install Antenna Cabling for Sites Equipped with Primary Surge Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site I/O, Span Line, RGPS, and Modem Cabling for Sites Equipped With Primary Surge Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site I/O Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure to Install Site I/O Cable Between Site I/O Junction Box and Optional Primary Surge Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin and Signal Information for Surge Suppressor Punchdown Block Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 5-13 5-13 5-13 5-13 5-13 5-14 5-17 5-17 5-17 5-17 5-17 5-18 5-20 Table of Contents – continued Connecting Customer–Defined Inputs to the Primary Surge Suppressor Connecting the RGPS Cable to the Primary Surge Suppressor . . . . . . Connecting the Span Line Cable to the Primary Surge Suppressor . . . Connecting a Phone Line to the Primary Surge Suppressor (Modem Support) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22 5-23 5-23 5-23 RGPS Cabling for Multiple BTS Sites Equipped with Optional Primary Surge Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Cables and Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Diagrams and Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure to Install RGPS Cabling for an Indoor Installation . . . . . . . Procedure to Install RGPS Cabling for an Outdoor Installation . . . . . . Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24 5-24 5-24 5-24 5-25 5-25 5-26 5-29 Span Line Daisy Chain Cabling for Multiple BTS Sites Equipped with Optional Primary Surge Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32 5-32 5-32 5-32 5-32 5-32 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Cabling Overview Overview This chapter provides the procedures to prepare the BTS site cabling for sites equipped with the optional Primary Surge Suppressor. Chapter 6 shows the scope of work for unit cabling. You will connect the cables to the site and route them to the location of the BTS. You will attach the cables to the unit during the unit cabling procedures in Chapter 6. Repeat cabling installation as necessary for each unit at the BTS. NOTE Cabling is one of the most noticeable aspects of workmanship. Straight runs and proper turns are critical for a positive evaluation of the work. Configurations Supported This chapter supports cable installation for single carrier omni configurations and multi–carrier omni configurations. This chapter supports cable installations for sites equipped with the optional Primary Surge Suppressor. Cabling Installation Order To install the cables, Motorola recommends that the following procedures be completed in the order shown: 1. Earth ground cabling 2. AC power cabling 3. DC power cabling 4. Battery cabling (optional) 5. Antenna cabling 6. Site I/O interface cabling 7. RGPS/HSO cabling (optional) 8. Span line daisy chain cabling (optional) Cable Labels The “Cable Descriptions and Part Numbers” in Table 4-1 provides cable descriptions and part numbers. The labels used to designate the cables (A, B, C, etc.) are used throughout this manual. JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 5-1 Site Cabling for BTS With Optional Primary Surge Suppressor Preparing Site Cabling Scope of Work Figure 5-1 through Figure 5-4 shows the scope of work to be performed for preparing the site cabling with the optional Primary Surge Suppressor. Chapter 6 shows the scope of work for unit cabling. Figure 5-1: Site Cabling for One MicroCell with Primary Surge Suppressor U/1(DC POWER) B/1 (GROUND) DC POWER A/1(GROUND) D/1 (ANTENNA) D/1 (ANTENNA) MICROCELL 1 S/1 (AC POWER) O/1 (CUSTOMER CUSTOMER INPUTS) INPUTS P/1 (SU) SITE I/O INTERFACE N/1 (SPAN) M/1 (RGPS) SITE I/O CABLE PRIMARY SURGE SUPPRESSOR V/1 (PHONE) SPAN RGPS PHONE (MODEM) T/1(AC POWER) AC POWER C/1 (ANTENNA) ANT A RX C/1 (ANTENNA) ANT B TX/RX Y/1 (MASTER GROUND) MASTER GROUND KEY B/1(ANTENNA) NAME NUMBER OF CABLES LABEL 5-2 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Site Cabling for BTS With Optional Primary Surge Suppressor – continued Figure 5-2: Site Cabling for Two MicroCells with Primary Surge Suppressor U/1(DC POWER) B/1 (GROUND) DC POWER A/1(GROUND) D/1 (ANTENNA 1) P/1 (SU) MICROCELL 1 S/1 (AC POWER) O/1 (CUSTOMER CUSTOMER INPUTS) INPUTS N/1 (SPAN) SITE I/O INTERFACE M/1 (RGPS) SITE I/O CABLE V/1 (PHONE) SPAN RGPS PHONE (MODEM) T/1(AC POWER) AC POWER PRIMARY SURGE SUPPRESSOR E/1 (MIB) OR K/1 (MIB) C/1 (ANTENNA) ANT A RX C/1 (ANTENNA) ANT B TX/RX Y/1 (MASTER GROUND) MASTER GROUND P/1 (SU) MICROCELL 2 S/1(AC POWER) D/1 (ANTENNA 2) A/1(GROUND) U/1(DC POWER) DC POWER KEY B/1(ANTENNA) NAME NUMBER OF CABLES LABEL JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 5-3 Site Cabling for BTS With Optional Primary Surge Suppressor – continued Figure 5-3: Site Cabling for Three MicroCells with Primary Surge Suppressor U/1(DC POWER) B/1 (GROUND) DC POWER A/1(GROUND) D/1 (ANTENNA 1) P/1 (SU) MICROCELL 1 S/1 (AC POWER) O/1 (CUSTOMER INPUTS) CUSTOMER INPUTS N/1 (SPAN) SITE I/O M/1 (RGPS) INTERFACE SITE I/O CABLE F/1 (MIB) OR I/1 (MIB) V/1 (PHONE) SPAN RGPS PHONE (MODEM) T/1(AC POWER) AC POWER PRIMARY SURGE SUPPRESSOR C/1 (ANTENNA) ANT A RX C/1 (ANTENNA) ANT B TX/RX Y/1 (MASTER GROUND) E/1 (MIB) OR K/1 (MIB) MASTER GROUND S/1 (AC POWER) D/1 (ANTENNA 3) D/1 (ANTENNA 4) MICROCELL 3 MICROCELL 2 A/1(GROUND) P/1 (SU) S/1(AC POWER) D/1 (ANTENNA 2) P/1 (SU) A/1(GROUND) U/1(DC POWER) U/1(DC POWER) DC POWER DC POWER KEY B/1(ANTENNA) NAME NUMBER OF CABLES LABEL 5-4 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Site Cabling for BTS With Optional Primary Surge Suppressor – continued Figure 5-4: Site Cabling for Four MicroCells with Primary Surge Suppressor F/1 (MIB) OR I/1 (MIB) U/1(DC POWER) U/1(DC POWER) DC POWER B/1 (GROUND) DC POWER P/1 (SU) A/1(GROUND) P/1 (SU) MICROCELL 1 MICROCELL 4 D/1 (ANTENNA 1) S/1 (AC POWER) O/1 (CUSTOMER INPUTS) CUSTOMER INPUTS S/1 (AC POWER) N/1 (SPAN) D/1 (ANTENNA 4) SITE I/O M/1 (RGPS) INTERFACE SPAN RGPS A/1(GROUND) V/1 (PHONE) SITE I/O CABLE E/1 (MIB) OR K/1 (MIB) PHONE (MODEM) T/1(AC POWER) AC POWER PRIMARY SURGE SUPPRESSOR G/1 (MIB) OR J/1 (MIB) C/1 (ANTENNA) ANT A RX C/1 (ANTENNA) ANT B TX/RX Y/1 (MASTER GROUND) E/1 (MIB) OR K/1 (MIB) MASTER GROUND S/1 (AC POWER) D/1 (ANTENNA 3) MICROCELL 3 MICROCELL 2 A/1(GROUND) P/1 (SU) S/1(AC POWER) D/1 (ANTENNA 2) P/1 (SU) A/1(GROUND) U/1(DC POWER) U/1(DC POWER) DC POWER DC POWER KEY B/1(ANTENNA) NAME NUMBER OF CABLES LABEL JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 5-5 Attaching the Surge Suppressor to Mounting Bracket Objective The objective of this procedure is to attach the optional Primary Surge Suppressor to the mounting bracket. This procedure applies to mounting brackets that are attached to a rack, wall or pole. IMPORTANT You must attach the Primary Surge Suppressor to the mounting bracket before you install the unit cabling. Background The following procedures should be followed in order to mount the surge suppressor to the mounting bracket. The unit attaches to the mounting bracket with three (3) M6 screws. Required Tools and Equipment The following tools and materials are required to attach the unit to the mounting bracket. Torque driver wrench, 1/4–in. hex female drive, 0–10 N–M T30 Torx tamper bit Three M6X19 screws (Motorola Part Number 0387541C03) Procedure to Attach the Surge Suppressor to the Mounting Bracket Use the procedure in Table 5-1 to attach the surge suppressor to the mounting bracket. Refer to Figure 5-5. Table 5-1: Procedure to Attach the Surge Suppressor to the Mounting Bracket Step 5-6 Action Lift the unit and place it on the mounting bracket by aligning the bracket’s upper arms into the rectangular cutouts in the mounting tabs. The unit may need to be raised up slightly so that the lower bracket flange does not contact the unit’s lower surface. Use a T30 Torx tamper bit to start, but not tighten, all three screws in the location shown in Figure 5-5. Use a T30 Torx tamper bit to torque the three mounting screws to 5.0 N–M. SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Attaching the Surge Suppressor to Mounting Bracket – continued Figure 5-5: Attaching the Surge Suppressor to the Mounting Bracket HOOKS MOUNTING BRACKET M6 SCREWS (3) SLIDE CUSTOMER–SUPPLIED PADLOCK THROUGH HOLES IN BRACKET (OPTIONAL) MOUNTING BRACKET JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 5-7 Power, Ground, and Battery Cabling for Sites Equipped with Optional Primary Surge Suppressor Objective The objective of this procedure is to install the power, earth ground, and battery cabling for one or more Microcell units at a site equipped with optional Primary Surge Suppressor. WARNING Dangerous voltages, capable of causing death, are present in this equipment. Use extreme caution when handling and testing this equipment. Other Grounding Considerations This procedure covers only the grounding information for the ground cables that attach to one or more Microcell units. Grounding considerations beyond the ground cables that attach to the Microcell are summarized in Appendix A. Refer to Appendix A and the site documentation for other grounding considerations. NOTE Motorola recommends that you use an oxide inhibitor such as Burndy PENETROX or Ilsco DE–OX on all the external ground connections on the unit and on the primary surge suppressor for all outdoor installations. This includes the ground connections on the mounting bracket, the Site I/O, and the five mechanical lugs on the primary surge suppressor. Power Considerations and Configurations The Primary Surge Suppressor is designed for 120/240 VAC 3–wire plus ground single phase 30 amp min. service. The power and battery configurations for the MicroCell unit is: AC power only (no battery) AC power with short duration battery DC power NOTE Neither the ”+” or ”–” terminal of the DC Input is connected to the BTS ground. If a negative supply input is provided, the ”+” terminal of the DC input must be connected to the Master Ground Plate (MGP). By connecting the ”+” terminal of the DC input to the MGP, a negative supply system is created. 5-8 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Power, Ground, and Battery Cabling for Sites Equipped with Optional Primary Surge Suppressor – continued Required Cables Table 5-2 provides the quantity and description of the required cables. Table 5-2: Required Cables for Power, Earth Ground, and Battery Connections Cable Qty. Part Number Description 1–4 3087701C02 Ground cable, 8 -AWG, insulated copper wire. Requires one ring lug connector. 1–4 3087854C02 AC input cable, 14 AWG, 5 m, is designed for 88–260 VAC power input. Cable has Deutsche connector on both ends. Customer Supplied 1–4 3087854C04 Customer Supplied AC Input power cable. 10–14 AWG, 90C wire. Designed for 120–240 VAC. DC input cable, 14 and 22 AWG, 5 m, is designed for 20 to 30 VDC power input. Master Ground Cable, 6 -AWG, insulated copper wire. AC Input Cable Information The information for the AC input cable(s) (Cable S) is given in Figure 5-6 and Table 5-3. Figure 5-6: AC Input Cable Connector Information SOCKET POSITION ON CABLE CONNECTOR SHOWN Table 5-3: AC Input Cable Information JAN 2002 Connector Wire Color Description Black Line Green Ground White Neutral SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 5-9 Power, Ground, and Battery Cabling for Sites Equipped with Optional Primary Surge Suppressor – continued DC Input Cable Information The information for the DC input cable(s) (Cable U) is given in Figure 5-7 and Table 5-4. Figure 5-7: DC Input Cable Connector Information SOCKET POSITION ON CABLE CONNECTOR SHOWN Table 5-4: DC Input Cable Information Connector Wire Color Description Comments Yellow Switch A No connection Red Positive Connect to positive terminal of supply. Blue Switch B Connect to negative terminal of supply. Black Negative Connect to negative terminal of supply. Procedures to Install the Ground and Power Cabling The system configuration determines which power cables are installed. The ground cable is always installed. Based on the system configuration perform the appropriate procedures from the following tables. Table 5-5: Procedure to Install the Master Ground Cable on a BTS Equipped with Optional Primary Surge Suppressor Step Action Connect the Master Ground cable (cable Y) to the EARTH GND connector on the Primary Surge Suppressor. Connect the other end of cable Y to the customer–defined master ground plate. 5-10 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Power, Ground, and Battery Cabling for Sites Equipped with Optional Primary Surge Suppressor – continued Table 5-6: Procedure to Install the Earth Ground Cable on a BTS Equipped with Optional Primary Surge Suppressor Step Action Route cable A (ground cable) from the ground lug on the unit mounting bracket to the Primary Surge Suppressor location. Connect cable A to the GND connector 1–4 on the Primary Surge Suppressor. Table 5-7: Procedure to Install the AC Input Cable(s) on a BTS Equipped with Optional Primary Surge Suppressor Step Action Connect the customer–supplied AC input power cable (cable T) to the customer defined AC power source. Refer to Table 5-3 for wiring information. Verify all connections of cable T with an ohmmeter prior to routing the cable. Route cable T via 1–in. conduit from the customer defined AC power source to the breaker terminals inside the Primary Surge Suppressor. Refer to Figure 5-8. Place the round, black connector on the AC input power cable (cable S) onto the appropriate Carrier 1–4 AC Output connector on the Primary Surge Suppressor. Route the AC input power cable (cable S – Motorola part number 3087854C02) from the Primary Surge Suppressor to the unit location(s). Table 5-8: Procedure to Install the DC Input Cable(s) on a BTS Equipped with Optional Primary Surge Suppressor Step Action Connect the loose wires of the DC Input Cable (cable U) to the customer defined DC power source. Refer to Table 5-4 for wiring information. Verify all connections of cable U with an ohmmeter prior to routing the cable. Route cable U from the DC power supply to the unit location. JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 5-11 Power, Ground, and Battery Cabling for Sites Equipped with Optional Primary Surge Suppressor – continued Figure 5-8: Primary Surge Suppressor AC Input Power Connection Locations 1–IN CONDUIT AC LOAD CENTER ALARM CONNECTION ALARM WIRE POSITIONS CUSTOMER AC POWER SOURCE 321 NEUTRAL GROUND INPUT LINE 1 INPUT LINE 2 5-12 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Antenna Cabling for Sites Equipped With Optional Primary Surge Suppressor Objective The objective of this procedure is to install the cabling for the antenna(s). The antenna cabling is installed between one or more units and the Primary Surge Suppressor. No lightning arrestors are used. Cable Labels The cable designations are referenced to Table 4-1 in the “Cable Description” area of this chapter. Required Cables Table 5-9 provides the quantities and descriptions of the required cables. Table 5-9: Required Cables for Antenna Connections Cable Qty. Part Number Description 1 to 8 Customer Supplied Antenna cable, 50–Ohm coaxial terminated with at least one male, N–type connector. 2–6 Customer Supplied Antenna cable, terminated with 2 N–type connectors Antenna Cable Pin and Signal Information The antenna cabling uses a 50–Ohm coaxial cable. The inner conductor provides signaling and the outer conductor provides shielding and ground. Figure 5-9: Antenna Cabling Details ANTENNA CABLE (COAXIAL) CONNECTOR INNER CONDUCTOR OUTER CONDUCTOR Table 5-10: Pin and Signal Information for Cables C and D (Antenna Cable) Antenna JAN 2002 Inner Conductor Outer Conductor B (Microcell only) TX/RX Ground RX (Microcell) Ground SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 5-13 Antenna Cabling for Sites Equipped With Optional Primary Surge Suppressor – continued Procedure to Install Antenna Cabling for Sites Equipped with Primary Surge Suppressor Do the procedure in Table 5-11 to install the antenna cabling. IMPORTANT Lightning arrestors are installed on the Primary Surge Suppressor for two units. You must add additional lightning arrestors when you expand from one to two units; two to three units and from three to four units. Table 5-11: Procedure to Install Antenna Cabling for Sites Equipped with Primary Surge Suppressor Step Action Route cable D (antenna cable) between the unit(s) and the Primary Surge Suppressor. Route cable C (antenna cable) from the Primary Surge Suppressor directly to the antenna(s). Torque connectors to 4.3 N–m. Figure 5-10: Antenna Cabling for One Microcell with Primary Surge Suppressor D/1(ANTENNA) D/1(ANTENNA) MICROCELL 1 PRIMARY SURGE SUPPRESSOR C/1(ANTENNA) ANT A RX C/1(ANTENNA) ANT B TX/RX KEY B/1(ANTENNA) NAME NUMBER OF CABLES LABEL 5-14 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Antenna Cabling for Sites Equipped With Optional Primary Surge Suppressor – continued Figure 5-11: Antenna Cabling for Two Microcells with Primary Surge Suppressor D/1(ANTENNA) PRIMARY SURGE SUPPRESSOR C/1(ANTENNA) ANTENNA 1 TX/RX C/1(ANTENNA) ANTENNA 2 TX/RX MICROCELL 1 D/1(ANTENNA) KEY B/1(ANTENNA) MICROCELL 2 NAME NUMBER OF CABLES LABEL Figure 5-12: Antenna Cabling for Three Microcells with Primary Surge Suppressor C/1(ANTENNA) D/1(ANTENNA) ANTENNA 1 TX/RX ANTENNA 2 TX/RX C/1(ANTENNA) MICROCELL 1 PRIMARY SURGE SUPPRESSOR C/1(ANTENNA) ANTENNA 3 RX C/1(ANTENNA) ANTENNA 4 TX/RX D/1(ANTENNA) D/1(ANTENNA) D/1(ANTENNA) KEY MICROCELL 3 B/1(ANTENNA) MICROCELL 2 NAME NUMBER OF CABLES LABEL JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 5-15 Antenna Cabling for Sites Equipped With Optional Primary Surge Suppressor – continued Figure 5-13: Antenna Cabling for Four Microcells with Primary Surge Suppressor D/1(ANTENNA) C/1(ANTENNA) C/1(ANTENNA) MICROCELL 4 MICROCELL 1 PRIMARY SURGE SUPPRESSOR ANTENNA 1 TX/RX ANTENNA 2 TX/RX C/1(ANTENNA) ANTENNA 3 TX/RX C/1(ANTENNA) ANTENNA 4 TX/RX D/1(ANTENNA) D/1(ANTENNA) D/1(ANTENNA) KEY B/1(ANTENNA) MICROCELL 3 MICROCELL 2 NAME NUMBER OF CABLES LABEL 5-16 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Site I/O, Span Line, RGPS, and Modem Cabling for Sites Equipped With Primary Surge Suppressor Objective The objective of this procedure is to install the cabling between the Site I/O junction box to the Primary Surge Suppressor. This procedure also shows the punchblock cabling for the Site I/O cable. Cable Labels The cable designations are referenced to Table 4-1 in the “Cable Description” area of this chapter. Required Cables Table 5-12 provides the quantities and descriptions of the required cables. Table 5-12: Required Cables for Antenna Connections Cable Qty. Part Number Description 1–8 Customer Supplied Antenna cable, 50–Ohm coaxial terminated with at least one male, N–type connector. 2–6 Customer Supplied Antenna cable, terminated with 2 N–type connectors 3086039H11 RGPS cable, 125 ft. 3086039H12 RGPS cable, 250 ft. 3086039H13 RGPS cable, 500 ft. 3086039H14 RGPS cable, 1000 ft. 3086039H15 RGPS cable, 2000 ft. Customer Supplied Span Cable. 22–24 AWG solid copper twisted pair. Customer Supplied Customer Input Cable. 22–24 AWG solid copper twisted pair. Customer Supplied AC Input Power Cable. 14 AWG. Designed for 120–240 VAC. Terminated by at least 1 Deutsche connector. Customer Supplied Phone (Modem) Cable. 22–24 AWG solid copper twisted pair. Site I/O Cabling The Primary Surge Suppressor is optional and is supplied by Motorola. The Site I/O cable between the Primary Surge Suppressor and units 1 and 2 is part of the Site I/O Junction box and is supplied by Motorola. The customer determines the Primary Surge Suppressor configuration. The end result is the correct signals getting to the correct punchblock location on the punchdown block. JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 5-17 Site I/O, Span Line, RGPS, and Modem Cabling for Sites Equipped With Primary Surge Suppressor – continued Procedure to Install Site I/O Cable Between Site I/O Junction Box and Optional Primary Surge Suppressor Do the procedure in Table 5-13 to connect the Site I/O cable. Refer to Figure 5-14, Figure 5-15 and Figure 5-16. Table 5-13: Procedure to Install Site I/O Cable Between Site I/O Junction Box and Optional Primary Surge Suppressor Step Action Route the Site I/O cable(s) from the unit location to the Primary Surge Suppressor. Connect the Site I/O cable from unit 1 to the connector labeled SITE I/O 1 on the right side of the Surge Suppressor. Connect the appropriate conductors or wires to the Primary Surge Suppressor Punchdown block. Figure 5-14: Site I/O Cabling Details with Primary Surge Suppressor MICROCELL 1 1–IN CONDUIT (FOR CABLES O, N, M, AND V) PRIMARY SURGE SUPPRESSOR SITE I/O INTERFACE CUSTOMER INPUTS SPAN 1–IN CONDUIT RGPS PHONE (MODEM) AC POWER ANTENNA SITE I/O JUNCTION BOX MASTER GROUND SITE I/O CABLE 5-18 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Site I/O, Span Line, RGPS, and Modem Cabling for Sites Equipped With Primary Surge Suppressor – continued Figure 5-15: Punchdown Block Location PUNCHDOWN BLOCK PRIMARY SURGE SUPPRESSOR Figure 5-16: Punchdown Block JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 5-19 Site I/O, Span Line, RGPS, and Modem Cabling for Sites Equipped With Primary Surge Suppressor – continued Pin and Signal Information for Surge Suppressor Punchdown Block Cabling Table 5-14 gives the pin and signal information for connecting the loose wires to the customer locations on the Punchdown Block. NOTE The “CPE” half of the punchdown block connectors comes shipped pre–wired and complete. The user only needs to wire the “OSP” half of the punchdown block connectors. Table 5-14: Pin/Signal Information for Site I/O Cable and Punchdown Block BTS Interface Customer Input Sync Reverse Punchblock Location Description OSP 1T Customer Input 1 Signal OSP 1R Customer Input 1 Ground OSP 2T Customer Input 2 Signal OSP 2R Customer Input 2 Ground OSP 3T Customer Input 3 Signal OSP 3R Customer Input 3 Ground OSP 4T Customer Input 4 Signal OSP 4R Customer Input 4 Ground OSP 5T Customer Input 5 Signal OSP 5R Customer Input 5 Ground OSP 6T Customer Input 6 Signal OSP 6R Customer Input 6 Ground OSP 7T Customer Input 7 Signal OSP 7R Customer Input 7 Ground OSP 8T Customer Input 8 Signal* OSP 8R Customer Input 8 Ground* OSP 9T Data to Tail – OSP 9R Data to Tail + OSP 10T Data from Tail – OSP 10R Data from Tail + . . . continued on next page 5-20 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Site I/O, Span Line, RGPS, and Modem Cabling for Sites Equipped With Primary Surge Suppressor – continued Table 5-14: Pin/Signal Information for Site I/O Cable and Punchdown Block BTS Interface Punchblock Location Description Sync Reverse OSP 11T 1 PPS to Tail – OSP 11R 1 PPS to Tail + OSP 12T 1 PPS from Tail – OSP 12R 1 PPS from Tail + OSP 13T Downstream BTS Detect + OSP 13R Downstream BTS Detect – OSP 14T Data from Head – OSP 14R Data from Head + OSP 15T Data to Head – OSP 15R Data to Head + OSP 16T 1 PPS from Head – OSP 16R 1 PPS from Head + OSP 17T 1 PPS to Head – OSP 17R 1 PPS to Head + OSP 18T RGPS 28V OSP 18R RGPS Ground OSP 19T RGPS 28V OSP 19R RGPS Ground OSP20T Unused OSP20R Unused OSP 21T RX TIP Primary (Network/Span A) OSP 21R RX RING Primary (Network/Span A) OSP 22T TX TIP Primary (Network/Span A) OSP 22R TX RING Primary (Network/Span A) OSP 23T RX TIP Secondary (Network/Span B) OSP 23R RX RING Secondary (Network/Span B) OSP 24T TX TIP Secondary (Network/Span B) OSP 24R TX RING Secondary (Network/Span B) Sync Reverse Sync Forward Unused Span (Network) Span (Network) . . . continued on next page JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 5-21 Site I/O, Span Line, RGPS, and Modem Cabling for Sites Equipped With Primary Surge Suppressor – continued Table 5-14: Pin/Signal Information for Site I/O Cable and Punchdown Block BTS Interface Phone (Modem) Punchblock Location Description OSP 25T MODEM TIP OSP 25R MODEM RING *Motorola recommends that you use the Customer Input 8 Signal and Ground for load center alarms. Connecting Customer–Defined Inputs to the Primary Surge Suppressor The unit provides eight customer–defined inputs for connection to external contacts. Each input (a signal/ground pair) is monitored for an “OPEN” (>50 k Ohms) or “CLOSED” (<3 Ohms) condition. Motorola recommends using Customer Input 8 Signal and Ground for AC load center alarms. The Primary Surge Suppressor is shipped with the AC load center alarms already connected to positions 1 and 2 (OSP8T and OSP8R). Refer to Figure 5-8 and Table 5-15. Table 5-15: Customer Alarm Wiring Positions in AC Load Center on MOVs Alarm Wire Positions Circuit Alarm Reason for Alarm Normally open Normally closed Damaged MOVs. Power interruption to surge box Normally closed Normally open Damaged MOVs. Power interruption to surge box Alarm interruption 5-22 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Site I/O, Span Line, RGPS, and Modem Cabling for Sites Equipped With Primary Surge Suppressor – continued Connecting the RGPS Cable to the Primary Surge Suppressor The RGPS cable (cable M) is connected to the Primary Surge Suppressor punchdown block (Sync Forward). Table 5-16 provides the punchdown block to RGPS connections. Table 5-16: Connecting the RGPS to the Site I/O Cable Punchdown Block Sync Forward Descriptions RGPS (Cable M) Punchdown Block Location RGPS Description RGPS Color Code (wire/stripe) Data from Head – OSP14T Transmit Port – Green/Black Data from Head + OSP14R Transmit Port + Green Data to Head – OSP15T Receive Port – White/Black Data to Head + OSP15R Receive Port + White 1 pps from Head – OSP16T 1 PPS Timing – Brown/Black 1 pps from Head + OSP16R 1 PPS Timing + Brown RGPS 28V OSP18T Power 1 Blue RGPS Ground OSP18R DC Ground 1 Blue/Black RGPS 28V OSP19T Power 2 Yellow RGPS Ground OSP19R DC Ground 2 Yellow/Black N/A N/A No connect Red N/A N/A No connect Red/Black Connecting the Span Line Cable to the Primary Surge Suppressor The unit provides two, four–wire T1/E1 interfaces for backhaul support. Each interface is made up of Transmit Tip/Ring and Receive Tip/Ring connections. The Transmit and Receive data flow is given from the perspective of the unit. Only a single span line (Primary) is required for BTS operation. The second span is used to support the Span Line Daisy Chain cabling option. Connecting a Phone Line to the Primary Surge Suppressor (Modem Support) The unit provides a two–wire analog phone line interface for modem support. The unit Tip and Ring signals are connected to the external phone line Tip and Ring. JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 5-23 RGPS Cabling for Multiple BTS Sites Equipped with Optional Primary Surge Suppressor Objective This procedure gives information to connect multiple BTS sites for both RGPS (synchronous) and HSO (non–synchronous) configurations in both indoor and outdoor applications. Background The RGPS connects to the site I/O interface of a multi–unit logical BTS. This first unit sends timing signals to all other units in a multi–unit logical BTS. You only need to connect the site I/O interfaces of each BTS to each other. This allows “sharing” of a single RGPS antenna between several single or multi–unit logical BTSs. This also applies to systems using HSO instead of RGPS. The HSO timing is “shared” in the same way. Required Cables and Kits Cables The RGPS Synchronization Cable is contained in the Motorola kits listed in Table 5-17: Table 5-17: Required Cables for Multi–BTS RGPS Cabling Cable Qty. Part Number Description 1–11 3086039H18 RGPS Synchronization cable (part of kit SGKN4351A). 3086039H19 RGPS Synchronization cable (part of kit SGKN4352A). Motorola kits Table 5-18 and Table 5-19 show the contents of Motorola kits SGKN4351A and SGKN4352A. These kits are necessary for RGPS cabling between multiple BTS sites. Table 5-18: RGPS Synchronization Cable Kit – SGKN4351A Cable Qty. Motorola Part Number Description 3086039H18 RGPS Sync Cable, 2000 ft. n/a 5864461A03 Fitting, liquid tight. n/a 0264599A02 Nut, nylon locking Table 5-19: RGPS Synchronization Cable Kit – SGKN4352A Cable Qty. 3086039H19 RGPS Sync Cable, 3280 ft. n/a 5864461A03 Fitting, liquid tight. n/a 0264599A02 Nut, nylon locking 5-24 Motorola Part Number Description SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 RGPS Cabling for Multiple BTS Sites Equipped with Optional Primary Surge Suppressor – continued Surge suppressors Surge suppressors (Polyphaser 097–1017A–A.1) are required for certain installations. Cable Diagrams and Description Figure 5-21 shows the RGPS cabling for a multi–BTS configuration for an RGPS (synchronous) configuration. Figure 5-22 shows the RGPS cabling for a multi–BTS HSO (non–synchronous) configuration. Figure 5-17 shows the general construction of the RGPS Sync Cable (cable X). Cable X is supplied by Motorola with a 7.5 k Ohm, 1W resistor already installed 150 mm from the end of the cable on the blue/black wire. There is 200 mm on each end of the cable where the jacketing has been cut back. If necessary, the jacketing of cable X may be cut back further for proper strain relief. For installations that require surge protection, you may cut cable X at the dashed lines and insert the surge protection devices. Refer to Table 5-21 for instructions to install the RGPS with surge protection. Figure 5-17: RGPS Sync Cable Diagram 7.5 K OHM, 1W RESISTOR 200mm 150mm RGPS SYNC CABLE LOOSE WIRES CABLE JACKET LOOSE WIRES 5M MAX 5M MAX Procedure to Install RGPS Cabling for an Indoor Installation Use the procedure in Table 5-20 to connect the RGPS Sync cable for an indoor installation. Refer to the cable run list in Table 5-23, Figure 5-21, and Figure 5-22. Table 5-20: Procedure to Install RGPS Cabling for an Indoor Installation Step Action Connect the resistor end of the RGPS Sync Cable (cable X) to the sync reverse lines on the Site I/O interface of BTS N. Refer to Figure 5-18. Refer to Table 5-23 for the cable X pinouts . Connect the drain wire of cable X to a lug terminal tied directly to the master ground (earth ground) of BTS N. Route cable X from BTS N to BTS N+1. . . . continued on next page JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 5-25 RGPS Cabling for Multiple BTS Sites Equipped with Optional Primary Surge Suppressor – continued Table 5-20: Procedure to Install RGPS Cabling for an Indoor Installation Step Action Remove excess cable length from cable X and terminate to the sync forward lines on the Site I/O interface of BTS N+1. Refer to Table 5-23 for the cable X pinouts. Do not terminate the drain wire to the ground at the Site I/O interface at BTS N+1. NOTE If necessary for proper strain relief, the jacketing of cable X may be cut back further. Figure 5-18: RGPS Sync Cable for Indoor Installation BTS N BTS N+1 7.5 K OHM, 1W RESISTOR RGPS SYNC CABLE SITE I/O INTERFACE SITE I/O INTERFACE LOOSE WIRES ATTACH DRAIN WIRE TO MASTER GROUND OF BTS N ONLY LUG TERMINAL MASTER GROUND Procedure to Install RGPS Cabling for an Outdoor Installation Use the procedure in Table 5-21 to install the RGPS cabling for any installation that may be susceptible to surges or where any portion of the RGPS cable is routed outside. In these cases, you must reduce the length of the RGPS cable by (still to be determined length) to accommodate for the additional timing error incurred by adding surge protection. Table 5-21: Procedure to Install RGPS Cabling for an Outdoor Installation Step Action Follow all of the procedures in the “Connect RGPS Cables for Indoor Installation” procedure in Table 5-20. Cut cable X to a maximum distance of 5m from BTS N. Install the surge protection device at this point, with the protected side towards BTS N. Ground the surge protection device to the master ground of BTS N. . . . continued on next page 5-26 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 RGPS Cabling for Multiple BTS Sites Equipped with Optional Primary Surge Suppressor – continued Table 5-21: Procedure to Install RGPS Cabling for an Outdoor Installation Step Action When you cut the cable in step 2, the jacketing for the portion of cable X on the unprotected side of the surge suppressor is not grounded. To ground this portion of cable X, connect the drain wire to a lug terminal tied directly to the master ground of BTS N. NOTE Only ground the end of the cable jacket at BTS N. Do not ground the jacket at BTS N+1. Refer to Figure 5-19. Cut cable X to a maximum distance of 5m from BTS N+1. Ground the surge protection device to the master ground of BTS N+1. When you cut cable X in step 6, the jacketing for the portion of cable X between BTS N+1 and the newly–inserted surge protector is ungrounded. To ground this portion of cable X, connect the drain wire from one end of the jacket of the cable to a lug terminal tied directly to the master ground of BTS N+1. Refer to Figure 5-19. Figure 5-19: RGPS Sync Cable for Outdoor Installations 5M MAX 5M MAX BTS N+1 BTS N SURGE SUPPRESSOR SURGE SUPPRESSOR RGPS SYNC CABLE 7.5 K OHM, 1W RESISTOR SITE I/O INTERFACE LUG TERMINAL SITE I/O INTERFACE Ground the surge suppressors to the master grounds at each BTS MASTER GROUND BTS N+1 LUG TERMINAL Attach the drain wires to the earth grounds. The length of cable between surge suppressors should be attached to the earth ground at BTS N only. MASTER GROUND BTS N Outdoor installation exceptions In cases where it is impossible or impractical to route cable X in a continuous stretch from BTS N to BTS N+1, you may cut and rejoin the cable using an inline splice (solder or crimp). Both types of connections are acceptable as long as each wire remains electrically isolated from every other wire. The twisted pairs must be kept together. Refer to Table 5-22 for the pairing of the twisted pairs. JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 5-27 RGPS Cabling for Multiple BTS Sites Equipped with Optional Primary Surge Suppressor – continued You must splice the drain wire as well. Apply a weatherproof heat shrink tubing or another weatherproof covering over the cable bundle in the spliced section. Refer to Figure 5-20. Figure 5-20: Cutting and Splicing RGPS Sync Cable Splice each wire including the drain wire. Shrink wrap entire spliced area ÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇ Table 5-22: Twisted Pairs for RGPS Sync Cable (Cable X) Pair Color Red/Black Red White/Black White Green/Black Green Blue/Black Blue Yellow/Black Yellow Brown/Black Brown 5-28 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 RGPS Cabling for Multiple BTS Sites Equipped with Optional Primary Surge Suppressor – continued Cable Connections For a full signal description of the Site I/O cable, refer to Table 5-14 in the “Site I/O, Span Line, RGPS and Modem Cabling For Sites Equipped With Primary Surge Suppressor” procedure. NOTE The pin number and wire color are based on the Site I/O cable. The pin number corresponds to pins on the Site I/O junction box connectors. Table 5-23: Multi–BTS RGPS Cable Run List for Primary Surge Suppressor Sync Reverse – From BTS N Punchblock Location Signal Interconnecting RGPS Cable (Cable X) RGPS Cable Color Sync Forward – To BTS N+1 Punchblock Location Signal OSP 9T Data to Tail– Green/Black OSP 14T Data from Head– OSP 9R Data to Tail+ Green OSP 14R Data from Head+ OSP 10T Data from Tail– White/Black OSP 15T Data to Head– OSP 10R Data from Tail+ White OSP 15R Data to Head+ OSP 11T 1 PPS to Tail– Brown/Black OSP 16T 1 PPS from Head– OSP 11R 1 PPS to Tail+ Brown OSP 16R 1 PPS from Head+ OSP 12T 1 PPS from Tail– Red/Black OSP 17T 1 PPS to Head– OSP 12R 1 PPS from Tail+ Red OSP 17R 1 PPS to Head+ OSP 20T Ground* Blue/Black OSP 20R Ground* *The Multi–BTS Synchronization interface must also be referenced to the BTS digital ground through a 7.5K ohm, 1W resistor. This resistor has been integrated into the blue/black wire of Cable X. The end of Cable X with the resistor should be connected to the Sync Reverse locations on the punch block of BTS N. The opposite end of Cable X is connected to the Sync Forward locations on the punch block of BTS N+1 and may be cut to the appropriate length. JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 5-29 RGPS Cabling for Multiple BTS Sites Equipped with Optional Primary Surge Suppressor – continued Figure 5-21: Site I/O Interface Cabling for RGPS (Synchronous) Configurations BTS 1 (SEE NOTE 1) UNIT 301 UNIT 201 UNIT 101 UNIT 1 1–IN CONDUIT (CABLES O, N, M, V AND X) SITE I/O INTERFACE Ç PRIMARY SURGE SUPPRESSOR SITE I/O CABLE UNIT 201 UNIT 101 UNIT 1 Ç SITE I/O CABLE UNIT 101 UPSTREAM UNIT 1 PRIMARY SURGE SUPPRESSOR SITE I/O CABLE NOTE 2: A MAXIMUM OF 12 BTS MAY BE INTERCONNECTED WITH A MAXIMUM DAISY CHAIN CABLE LENGTH OF 600M BETWEEN EACH BTS. A MAXIMUM OF SEVEN BTS MAY BE INTERCONNECTED WITH A MAXIMUM DAISY CHAIN CABLE LENGTH OF 1KM BETWEEN EACH BTS. 5-30 RGPS PHONE (MODEM) RGPS SYNC CABLE Ç CUSTOMER INPUTS SPAN PHONE (MODEM) CUSTOMER INPUTS SITE I/O INTERFACE SPAN ÇÇ ÇÇ ÇÇ ÇÇ PHONE (MODEM) 1–IN CONDUIT (CABLES O, N, V, AND X) MAXIMUM DISTANCE IS 1 KM (SEE NOTE 2) RGPS SYNC CABLE MAXIMUM DISTANCE IS 1 KM (SEE NOTE 2) RGPS SYNC CABLE DOWNSTREAM SITE I/O INTERFACE UNIT 1 NOTE 1: EACH BTS MAY CONTAIN UP TO FOUR SC300 UNITS. UPSTREAM BTS 4 (SEE NOTE 1) SPAN Ç DOWNSTREAM 1–IN CONDUIT (CABLES O, N, V, AND X) BTS 3 (SEE NOTE 1) SITE I/O INTERFACE PRIMARY SURGE SUPPRESSOR CUSTOMER INPUTS UPSTREAM DOWNSTREAM 1–IN CONDUIT (CABLES O, N, V, AND X) BTS 2 (SEE NOTE 1) CUSTOMER INPUTS SPAN PHONE (MODEM) MAXIMUM DISTANCE IS 1 KM (SEE NOTE 2) PRIMARY SURGE SUPPRESSOR SITE I/O CABLE ÇÇ ÇÇ = SURGE PROTECTION DEVICE (OPTIONAL) SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 RGPS Cabling for Multiple BTS Sites Equipped with Optional Primary Surge Suppressor – continued Figure 5-22: Site I/O Interface Cabling for HSO (Non–Synchronous) Configurations BTS 1 (SEE NOTE 1) UNIT 301 UNIT 201 UNIT 101 UNIT 1 1–IN CONDUIT (CABLES O, N, V, AND X) SITE I/O INTERFACE Ç Ç PRIMARY SURGE SUPPRESSOR SITE I/O CABLE UNIT 201 UNIT 101 UNIT 1 Ç SITE I/O CABLE UNIT 101 UPSTREAM PRIMARY SURGE SUPPRESSOR UPSTREAM SITE I/O CABLE JAN 2002 Ç Ç Ç Ç Ç Ç DOWNSTREAM 1–IN CONDUIT (CABLES O, N, V, AND X) PHONE (MODEM) RGPS SYNC CABLE CUSTOMER INPUTS SPAN PHONE (MODEM) MAXIMUM DISTANCE IS 600 M (SEE NOTE 2) RGPS SYNC CABLE CUSTOMER INPUTS SPAN PHONE (MODEM) MAXIMUM DISTANCE IS 600 M (SEE NOTE 2) RGPS SYNC CABLE SITE I/O INTERFACE UNIT 1 NOTE 2: A MAXIMUM OF 12 BTS MAY BE INTERCONNECTED WITH A MAXIMUM DAISY CHAIN CABLE LENGTH OF 600M BETWEEN EACH BTS. A MAXIMUM OF SEVEN BTS MAY BE INTERCONNECTED WITH A MAXIMUM DAISY CHAIN CABLE LENGTH OF 1 KM BETWEEN EACH BTS. SITE I/O INTERFACE UNIT 1 NOTE 1: EACH BTS MAY CONTAIN UP TO FOUR SC300 UNITS. SPAN Ç DOWNSTREAM 1–IN CONDUIT (CABLES O, N, V, AND X) BTS 4 (SEE NOTE 1) SITE I/O INTERFACE PRIMARY SURGE SUPPRESSOR BTS 3 (SEE NOTE 1) CUSTOMER INPUTS UPSTREAM DOWNSTREAM 1–IN CONDUIT (CABLES O, N, V, AND X) BTS 2 (SEE NOTE 1) CUSTOMER INPUTS SPAN PHONE (MODEM) MAXIMUM DISTANCE IS 600 M (SEE NOTE 2) PRIMARY SURGE SUPPRESSOR SITE I/O CABLE Ç Ç = SURGE PROTECTION DEVICE (OPTIONAL) SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 5-31 Span Line Daisy Chain Cabling for Multiple BTS Sites Equipped with Optional Primary Surge Suppressor Objective The objective of this procedure is to install span line cabling between multiple BTS sites equipped with Primary Surge Suppressor in an open daisy chain configuration. Background This feature allows multiple BTS sites to be linked together in an open daisy chain loop using a single T1/E1 span. This will reduce the number of spans necessary to support a CDMA system and minimize unused channels. Each BTS site may contain up to four units. A maximum of 12 BTS sites may be combined in a single daisy chain. Required Cables The following cables are necessary to do this procedure. Table 5-24: Required Cables for Span Line Daisy Chain Cabling Cable Qty. Part Number 1–3 Customer Supplied Description Span Line Daisy Chain Cable Procedure Attach the span line daisy chain cable (Cable W) to the site I/O interface of each BTS site. Refer to Figure 5-23 and Table 5-25. Cable Connections Table 5-25 shows the cable run information for span line daisy chain cabling for BTS sites equipped with the Primary Surge Suppressor. For a full signal description of the Site I/O cable refer to Table 5-14 in the “Site I/O, Span Line, RGPS and Modem Cabling for Sites Equipped with Optional Primary Surge Suppressor” procedure. NOTE The pin number and wire color are based on the Site I/O cable. The pin number corresponds to pins on the Site I/O junction box connectors. 5-32 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Span Line Daisy Chain Cabling for Multiple BTS Sites Equipped with Optional Primary Surge Suppressor – continued Table 5-25: Cable Run List for Span Line Daisy Chain Cabling BTS 1 (Secondary Backhaul – Span B Downstream) BTS 2 (Primary Backhaul – Span A Upstream) Punchdown Block Location Punchdown Block Location Desc. Desc. OSP 23T RX TIP OSP 22T TX TIP OSP 23R RX RING OSP 22R TX RING OSP 24T TX TIP OSP 21T RX TIP OSP 24R TX RING OSP 21R RX RING JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 5-33 Span Line Daisy Chain Cabling for Multiple BTS Sites Equipped with Optional Primary Surge Suppressor – continued Figure 5-23: Site I/O Interface Cabling for Span Line Daisy Chain Cabling 1–IN CONDUIT (CABLES O, N, M, V, W, AND X) (SEE NOTE 3) BTS 1 (SEE NOTE 1) UNIT 301 UNIT 201 UNIT 101 UNIT 1 SITE I/O INTERFACE SITE I/O CABLE SPAN X/1 (SEE NOTE 3) UNIT 1 RGPS PHONE (MODEM) SPAN LINE DAISY CHAIN CABLE 1–IN CONDUIT (CABLES O, M, V, W AND X) (SEE NOTE 3) BTS 2 (SEE NOTE 1) UNIT 101 CUSTOMER INPUTS PRIMARY SURGE SUPPRESSOR UNIT 201 SITE I/O INTERFACE CUSTOMER INPUTS RGPS (SEE NOTE 2) PHONE (MODEM) PRIMARY SURGE SUPPRESSOR SITE I/O CABLE BTS 3 (SEE NOTE 1) UNIT 101 X/1 (SEE NOTE 3) SPAN LINE DAISY CHAIN CABLE 1–IN CONDUIT (CABLES O, M, V, W, AND X) (SEE NOTE 3) SITE I/O INTERFACE UNIT 1 CUSTOMER INPUTS RGPS (SEE NOTE 2) PHONE (MODEM) PRIMARY SURGE SUPPRESSOR SITE I/O CABLE BTS 4 (SEE NOTE 1) 1–IN CONDUIT (CABLES O, M, V, W, AND X) (SEE NOTE 3) SPAN LINE DAISY CHAIN CABLE X/1 (SEE NOTE 3) SITE I/O INTERFACE UNIT 1 CUSTOMER INPUTS RGPS (SEE NOTE 2) NOTE 1: EACH BTS SITE MAY CONSIST OF UP TO FOUR SC300 UNITS. THERE MAY BE A TOTAL OF 12 BTS IN A DAISY CHAIN. NOTE 2: THE USE OF AN RGPS IS DEPENDANT UPON WHETHER OR NOT THE SITES USE A MULTI–BTS SITE RGPS CONFIGURATION. NOTE 3: THE USE OF THE MULTI–BTS RGPS CABLE (CABLE X) DEPENDS UPON SYSTEM CONFIGURATION. 5-34 PHONE (MODEM) PRIMARY SURGE SUPPRESSOR SITE I/O CABLE SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Chapter 6: Installing the Unit and Installation Check Off List Table of Contents JAN 2002 Unit Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unit Installation Procedure Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1 6-1 Connector Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Locations for MicroCell and Primary Surge Suppressor . . . 6-2 6-2 Attaching Back Fin Cover to Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . When to Use the Fin Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure to Install Back Fin Cover to Unit . . . . . . . . . . . . . . . . . . . . . 6-4 6-4 6-4 6-4 Attaching Optional Installation Handles to the Unit . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure to Attach the Installation Handles to the Unit . . . . . . . . . . . 6-5 6-5 6-5 6-5 Attaching Unit to Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure to Attach the Unit to the Mounting Bracket . . . . . . . . . . . . . 6-7 6-7 6-7 6-7 6-7 Earth Ground Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Other Grounding Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure to Attach the Earth Ground Cables . . . . . . . . . . . . . . . . . . . . 6-9 6-9 6-9 6-9 6-9 6-9 Attaching Front Fin Cover to Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . When to Use the Fin Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure to Attach the Front Fin Cover to Unit . . . . . . . . . . . . . . . . . 6-11 6-11 6-11 6-11 Attaching the Site I/O Junction Box to the Unit . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure to Attach the Site I/O Junction Box to the Unit . . . . . . . . . . Procedure to Attach a Site I/O Cap to the Unit (optional) . . . . . . . . . . 6-12 6-12 6-12 6-12 6-13 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT Table of Contents – continued Attaching the Short Duration Battery to the Unit (optional) . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure to Attach the Short Duration Battery to the Unit . . . . . . . . . 6-14 6-14 6-14 6-14 Short Duration Battery Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure to Install Short Duration Battery Cable to the Unit . . . . . . . 6-16 6-16 6-16 6-16 AC Power Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Cable and Connector Signal Information . . . . . . . . . . . . . . . . . . Procedure to Connect AC Input Power Cable to the Unit . . . . . . . . . . . 6-18 6-18 6-18 6-18 6-18 DC Power Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Cable and Connector Signal Information . . . . . . . . . . . . . . . . . . Procedure to Connect DC Input Power Cabling to the Unit . . . . . . . . . 6-20 6-20 6-20 6-20 6-20 Antenna Cabling for Sites Equipped with Customer–Supplied Site I/O Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure to Install Antenna Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22 6-22 6-22 6-22 Antenna Cabling for Sites Equipped with Optional Primary Surge Suppressor Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure to Install Antenna Lightning Arrestors and Antenna Cabling 6-25 6-25 6-25 6-25 6-25 MIB Cabling for Multi–Unit Logical BTS Configurations . . . . . . . . . . . . . . . . Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure to Install MIB Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30 6-30 6-30 6-30 6-32 Subscriber Unit (SU) Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure to Install SU Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34 6-34 6-34 6-34 Terminating Unused Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . List of Terminators for Unused Connections . . . . . . . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36 6-36 6-36 6-36 Powering on the Unit and Mounting the Solar Cover . . . . . . . . . . . . . . . . . . . . Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . You May Want to Wait . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37 6-37 6-37 6-37 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Table of Contents – continued Procedure to Power On the Unit and Mount Solar Cover . . . . . . . . . . . Procedure to Power On the Surge Suppressor, the Unit, and Mount the Solar Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37 6-37 Site Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remove Protective Covering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lighting Fixtures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remove Debris . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40 6-40 6-40 6-40 6-40 6-40 6-40 Installation Completion Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation Completion Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41 6-41 6-41 JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT Table of Contents – continued Notes SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Unit Installation Overview Overview This chapter provides the procedures for unit installation and cabling. The site cabling has been installed and routed to the location of the BTS. In this chapter, the cables will be attached to the unit(s). Cabling installation will be repeated as necessary for each unit at the BTS. This chapter provides the information and procedures to: Attach the unit to the mounting bracket Attach cables to the unit Power on the unit Mount the solar covers Complete the installation completion checklist Unit Installation Procedure Order The process of installing the unit requires that the following procedures be completed in the order shown: 1. Install back fin cover to unit (required for indoor applications if solar covers will not be used). 2. Attaching the installation handles to the unit (optional). 3. Attaching the unit to the mounting bracket. 4. Remove the installation handles (optional). 5. Attach earth ground cable and optional master ground cable. 6. Attach the Site I/O junction box to the unit. 7. Attach Subscriber Unit (SU) to unit. 8. Attach front fin cover (required for indoor applications if solar covers will not be used). 9. Attach the short duration battery (optional). 10. Attach the AC input power or DC input power cable. 11. Attach antenna cable(s). 12. Attach the MIB cables (optional). 13. Attach the SU cables (optional). 14. Terminating unused connectors. 15. Powering on the unit. 16. Attach front solar cover (required for outdoor installations and optional for indoor applications if fin covers will not be used). 17. Cleaning up site. 18. Filling out the installation completion checklist. JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 6-1 Connector Locations Connector Locations for MicroCell and Primary Surge Suppressor Figure 6-1 though Figure 6-3 show the location of the cable connectors on the Microcell and Primary Surge Suppressor. The system configuration determines which connectors are used. Figure 6-1: General Block Diagram Showing the Port Names NOTE: CABLES REMOVED FOR ILLUSTRATION PURPOSES SUBSCRIBER UNIT SITE I/O JUNCTION BOX DC POWER BREAKER DC INPUT AC POWER BREAKER AC INPUT MIB C MIB B MIB A SU RF ANTENNA B ANTENNA A SU DIGITAL 6-2 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Connector Locations – continued Figure 6-2: General Block Diagram Showing the Unit, Site I/O Interface, and External Items NOTE: CABLES REMOVED FOR ILLUSTRATION PURPOSES DC POWER RGPS SPAN SITE I/O INTERFACE ANT RX CUSTOMER INPUTS PHONE (MODEM) ANT TX/RX AC POWER MIB TERMINATOR JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 6-3 Connector Locations – continued Figure 6-3: Location of Primary Surge Suppressor Connectors LEFT SIDE RIGHT SIDE SITE I/O 1 SITE I/O 2 GROUND 1 EARTH GROUND SITE I/O INPUT (Conduit Hole) GROUND 4 GROUND 3 GROUND 2 AC POWER 1 AC POWER 2 AC INPUT (Conduit Hole) AC POWER 3 AC POWER 4 ANTENNA PROTECTOR 1 ANTENNA PROTECTOR 6 (FOR FUTURE EXPANSION) ANTENNA PROTECTOR 5 (FOR FUTURE EXPANSION) ANTENNA PROTECTOR 4 (FOR FUTURE EXPANSION) 6-4 ANTENNA PROTECTOR 2 ANTENNA PROTECTOR 3 (FOR FUTURE EXPANSION) SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Attaching Back Fin Cover to Unit Objective The objective of this procedure is to attach the back fin cover to the MicroCell unit. The front fin cover is mounted to the unit after the unit is mounted to the mounting bracket. When to Use the Fin Covers You must always use fin covers in an indoor application. Procedure to Install Back Fin Cover to Unit Attach the back fin cover to the unit by following the procedures in Table 6-1 and the information in Figure 6-4. Table 6-1: Procedure to Install Back Fin Cover to Unit Step Action Install back fin cover prior to placing unit on the mounting bracket. Center fin cover on the fins of the unit. See Figure 6-4 for snap locations. Align snap with center tab on fins. Push fin cover into place. Figure 6-4: Attaching Back Fin Cover to Unit LOCATION OF SNAPS TO ATTACH FIN COVER TO UNIT MICROCELL FINS JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 6-5 Attaching Optional Installation Handles to the Unit Objective The objective of this procedure is to attach the installation handles to the unit. The location for the handles is shown in Figure 6-5. The handles should be used when lifting or carrying the unit. NOTE Installation handles are available with installation kit #SGLN5754 Required Tools and Materials Tools Attaching the installation handles to the unit requires: T30 Torx tamper bit Torque driver wrench, 1/4–in. hex female drive, 0–10 N–M Motorola parts Table 6-2 lists the parts necessary to do this procedure. Table 6-2: Installation Handle Kit Quantity Part Number Description 0387541C08 Screws M6x25 0387541C09 Screws M6x35 5588425C01 Handle Procedure to Attach the Handles to the Unit Attach the installation handles to the unit by following the procedures in Table 6-3 and the information in Figure 6-5. Table 6-3: Procedure to Attach the Installation Handles Step 6-6 Action Hold one handle in position and start the upper screw. See Figure 6-5. Start the lower screw. Use a T30 Torx tamper bit to torque the two M6 screws to 5.0 N–m. Repeat steps 1–3 for the other handle. SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Attaching Installation Handles to the Unit – continued Figure 6-5: Attaching the Installation Handles to the Unit HOLES USED FOR MOUNTING HANDLES INSTALLATION HANDLE M6X19 (4) JAN 2002 INSTALLATION HANDLE SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 6-7 Attaching Unit to Mounting Bracket Objective The objective of this procedure is to attach the unit to the mounting bracket. This procedure applies to mounting brackets that are attached to a rack, wall, or pole. Background The unit attaches to the mounting bracket with two (2) M6 screws and the provided pin or a customer–supplied padlock. NOTE The handles should be mounted to the unit before mounting the unit to the bracket. The handles should be used to lift the unit onto the bracket. If the solar cover is to be used, the back cover must be attached prior to mounting the unit. Remove the handles once the unit has been secured to the mounting bracket. Required Tools and Equipment The following tools and equipment are required to attach the unit to the mounting bracket: Torque driver wrench, 1/4–in. hex female drive, 0–10 N–M T30 Torx tamper bit Two M6X19 screws (Motorola Part Number 0387541C03) Procedure to Attach the Unit to the Mounting Bracket Follow the procedure in Table 6-4 to attach the unit to the mounting bracket. Refer to Figure 6-6. CAUTION Use caution when resting the MicroCell unit on the hooks of the mounting bracket. Do not leave unit supported by hooks only. Table 6-4: Procedure to Attach the Unit to the Mounting Bracket Step Action Lift the unit using the installation handles and place it on the mounting bracket by aligning the bracket’s upper arms into the rectangular cutouts in the heatsink. The unit will need to be raised up slightly so that the lower bracket flange does not contact the unit’s lower surface. Use a T30 Torx tamper bit to start, but not tighten, both screws in the location shown in Figure 6-6. . . . continued on next page 6-8 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Attaching Unit to Mounting Bracket – continued Table 6-4: Procedure to Attach the Unit to the Mounting Bracket Step Action At the bottom of the unit, align the hole in the mounting bracket with the hole in the unit. Place the pin or customer–supplied padlock through this hole. Screw pin together and tighten firmly. Use a T30 Torx tamper bit to torque the two mounting screws to 5.0 N–M. Use a T30 Torx tamper bit to remove the installation handles. Figure 6-6: Attaching Unit to V–Style Mounting Bracket MOUNTING BRACKET HOOKS M6 SCREWS (2) SLIDE PIN THROUGH HOLES IN BRACKET AND SCREW TOGETHER PIN (P/N 5587660C01 OR, 5587660C02) ATTACH THE HANDLES TO THE UNIT BEFORE LIFTING MOUNTING BRACKET LOCKING INTERFACE JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 6-9 Earth Ground Cabling Objective The objective of this procedure is to attach the earth ground cabling to one or more MicroCell units. This procedure covers just the grounding cables that attach to the MicroCell. Other Grounding Considerations Grounding considerations beyond the ground cables that attach to the MicroCell are summarized in Appendix A. Refer to Appendix A and the site documentation for other grounding considerations. If your site is equipped with the optional Primary Surge Suppressor, refer to the “Power, Earth Ground, and Battery Cabling” Procedure in chapter 4 for information about installing the Master Ground cable. Required Cables The following cables in Table 6-5 are necessary to do this procedure. Table 6-5: Required Cables for Earth Ground Cabling Cable Qty. Part Number Description 1–4 3087701C02 Ground cable, 8 -AWG, insulated copper wire. Requires one ring lug connector. Used for Primary Surge Suppressor Installation. 1–4 3087701C01 Ground cable, Site I/O Junction Box to Bracket (for installations without external Subscriber Unit). 1–4 3087701C04 Y–Ground Cable (for external SU and Site I/O). Customer Supplied Master Ground Cable, 6 -AWG, insulated copper wire. Used for both Primary Surge Suppressor and non–Primary Surge Suppressor installations. Required Tools and Materials The following tools are required to attach ground cabling to the MicroCell unit. 13 mm torque wrench set to 5.0 N–M Flathead screwdriver bit T30 TORX bit Procedure to Attach the Earth Ground Cables Use the following procedure to attach the ground cables. Refer to Table 6-6 and Figure 6-7. Table 6-6: Procedure to Attach the Earth Ground Cables Step Action Remove the hex nuts and lock washers from the ground stud on the mounting bracket. Refer to Figure 6-8. . . . continued on next page 6-10 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Earth Ground Cabling – continued Table 6-6: Procedure to Attach the Earth Ground Cables Step Action Attach the master ground cable (cable A or cable Y) to the ground stud on the mounting bracket. Replace one lock washer and nut on the ground stud and tighten to 5 N–m. Attach the single end of the Y–ground cable (cable L) to the ground stud on the mounting bracket. If the unit is not equipped with a Site I/O, attach one end of the Site I/O ground cable (cable B) to the ground stud on the mounting bracket. Replace the second lockwasher and hex nut to the ground stud on the mounting bracket. Use a torque wrench and a 13mm socket to tighten to 5.0 N–m. Figure 6-7: Detail Location of Ground Stud CABLE A OR CABLE Y (MASTER GROUND CABLE) TO CUSTOMER DEFINED MASTER GROUND PLATE GROUNDING STUD CABLE L (Y–GROUND CABLE) OR, CABLE B (SITE I/O GROUND CABLE) JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 6-11 Earth Ground Cabling – continued Figure 6-8: Grounding Stud on Mounting Bracket MOUNTING BRACKET LOCK WASHER NUT LOCK WASHER NUT GROUNDING STUD CUSTOMER UNIT SITE I/O GROUND LUG GROUND LUG 6-12 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Attaching the Site I/O Junction Box to the Unit Objective The objective of this procedure is to attach the Site I/O junction box to the unit. The location for the Site I/O junction box is shown in Figure 6-9. If you do not mount a Site I/O Junction box to a unit, leave the installed Site I/O caps on the Site I/O Junction box connectors. Required Tools and Materials The following tools and materials are necessary to do this procedure: Torque driver wrench, 1/4–in. hex female drive, 0–10 N–M T30 Torx tamper bit Site I/O Junction box Procedure to Attach the Site I/O Junction Box to the Unit Follow the procedure below to attach the site I/O junction box to the unit. Table 6-7: Procedure to Attach the Site I/O Junction Box to the Unit Step Action Use a T30 TORX bit to remove Site I/O Cap from the Site I/O connector. NOTE Save Site I/O Cap for future use. Remove the Site I/O Plate from the Site I/O Junction Box. Attach the straight end of the Y–ground cable (cable L) or the Site I/O ground cable (cable B) to the site I/O junction box. Use one M6x19 tamper–resistant screw. Torque to 5.0 N–m. NOTE The free end of the Site I/O junction box cable should be connected to the customer–supplied Site I/O interface. The free end of the Site I/O junction box cable should be connected to the customer–supplied Site I/O interface or to the Primary Surge Suppressor. Position the Site I/O junction box as shown in Figure 6-9. Insert the Site I/O junction box on to the housing, using the alignment feature on the housing. Use a T30 Torx tamper bit to tighten (but do not torque) the upper tamper resistant screw. Tighten but do not torque the lower tamper resistant screw. Use a T30 Torx tamper bit to torque the upper and lower screw to 5 N–m. JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 6-13 Attaching the Site I/O Junction Box to the Unit – continued Figure 6-9: Attaching the Site I/O Junction Box to the Unit MASTER GROUND CABLE (CABLE Y) TO SU (IF EQUIPPED) Y–GROUND CABLE (CABLE L) OR, SITE I/O GROUND CABLE (CABLE B) SITE I/O JUNCTION BOX CAPTIVE SCREWS Procedure to Attach a Site I/O Cap to the Unit (optional) Use the following procedure in Table 6-8 to attach a Site I/O Cap to the unit. Table 6-8: Procedure to Attach a Site I/O Cap to the Unit (optional) Step 6-14 Action Position the Site I/O cap, Motorola Part Number 1587667C06, over the Site I/O socket. Use a T30 Torx tamper bit to tighten (but do not torque) the upper tamper resistant screw. Tighten but do not torque the lower tamper resistant screw. Use a T30 Torx tamper bit to torque the upper and lower screw to 5 N–m. SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Subscriber Unit (SU) Installation and Cabling Objective The objective of this procedure is to install the Subscriber Unit (SU) to the unit and to install the necessary cables. Cable Labels The cable designations are referenced to Table 4-1 in the “Cable Description” area of this chapter. Required Tools and Materials Required tools Torque driver wrench T30 TORX tamper bit 5/16–in. SMA 9 in–lb. break–away torque wrench Motorola kits The Motorola Kit described in Table 6-9 is required to do this procedure. Table 6-9: External Subscriber Unit Kit – T529AA Cable Qty. Part Number Description n/a 1–4 SGLN5976A Subscriber Unit 1–4 3088120C03 SU RF cable 1–4 3087701C04 Y–Ground Cable (for external SU and Site I/O). Motorola terminators The following Motorola terminators in Table 6-10 are required to do this procedure. The number of SU Terminators depends upon system configuration. Table 6-10: Terminations of Unused Connectors JAN 2002 Connector Motorola Part # Description SU Digital 5887659C02 Terminator, Power SC340 AC SU Distribution 0187683C03 Terminator, SMA (Microcell) SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 6-15 Subscriber Unit (SU) Installation and Cabling – continued Procedure to Install SU Box Table 6-11 gives the procedure to install the SU box on a MicroCell unit. You must install one SU on each unit at the BTS. Table 6-11: Procedure to Install the SU Box Step Action Attach one end of the Y–Ground cable (cable L) to the SU. Use one M6x19 tamper–resistant screw. Torque to 5.0 N–m. NOTE If unit is not equipped with a Site I/O, then one end of the Y–ground cable will hang loose. Position the SU as shown in Figure 6-10. Insert the oval protrusion of the SU onto the slotted hole on the cooling fins. Use a torque driver and a T30 TORX bit to tighten the tamper–resistant screw. Tighten to 5.0 N–m. Figure 6-10: Attaching Subscriber Unit (SU) to Unit MASTER GROUND CABLE (CABLE Y) Y–GROUND CABLE (CABLE L) INSERT OVAL PROTRUSION ONTO SLOTTED HOLE OF COOLING FINS TAMPER–RESISTANT SCREW 6-16 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Subscriber Unit (SU) Installation and Cabling – continued Procedure to Install SU Cabling Table 6-11 gives the procedure to install the SU cabling on a MicroCell unit. Table 6-12: Procedure to Install the SU Cabling Step Action Attach one end of the SU RF cable (cable P) to the SU 1 connector on the SU. Attach the other end of cable P to the SU RF connector on the unit. Refer to Figure 6-11. Use the 5/16–in. SMA breakaway wrench to tighten the SMA connectors on the SU RF cable. Attach the free end of the SU Digital cable (cable Q) to the SU DIGITAL connector on the unit. Refer to Figure 6-11. Hand tighten the SU Digital connector (you will hear soft clicks, this is normal). When the red line on the connector on the unit is covered, the connection is complete. Figure 6-11: Attaching SU Cables to Unit SU DIGITAL CABLE (CABLE Q) SU RF CABLE (CABLE P) JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 6-17 Attaching Front Fin Cover to Unit Objective The objective of this procedure is to attach the front fin cover to the MicroCell unit. When to Use the Fin Covers Always use fin covers for an indoor application. Procedure to Attach the Front Fin Cover to Unit Follow the procedure in Table 6-13 to attach the front fin cover to the unit. Refer to Figure 6-12. Table 6-13: Procedure to Attach the Front Fin Cover to Unit Step Action Center fin cover on the fins of the unit. See Figure 6-12 for snap locations. Align snap with center tab on fins. Push fin cover into place. Figure 6-12: Attaching Front Fin Cover to Unit LOCATION OF SNAPS TO ATTACH FIN COVER TO UNIT MICROCELL FINS 6-18 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Attaching the Short Duration Battery to the Unit (optional) Objective The objective of this procedure is to attach the short duration battery to the unit. Required Tools and Materials Attaching the battery to the unit requires: T30 Torx tamper bit, 1/4–in. hex Torque driver wrench, 1/4–in. hex female drive, 0–10 N–M Two (2) Screws M6x19 (Motorola Part Number 0387541C03) Procedure to Attach the Short Duration Battery to the Unit Follow the procedure in Table 6-14 to attach the short duration battery to the unit. Refer to Figure 6-13. Table 6-14: Procedure to Attach the Short Duration Battery to the Unit Step Action Hold the battery in the position shown in Figure 6-13. The two holes at the end of the battery should align with the mounting holes on the unit. See Figure 6-13. Start but do not tighten the M6x19 screws. Use a T30 Torx tamper bit wrench, 1/4–in. hex female drive, 0–10 N–M, to torque the screws to 5 N–M. JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 6-19 Attaching the Short Duration Battery to the Unit (optional) – continued Figure 6-13: Attach Short Duration Battery to Unit M6X19 SCREWS (2) CONNECT TO DC INPUT CONNECTOR WHEN BATTERY HAS BEEN SECURED SHORT DURATION BATTERY 6-20 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Short Duration Battery Cabling Objective The objective of this procedure is to attach the short duration battery cable. Battery Cable The battery cable is part of the battery assembly. The same type connector is used for the short duration battery and DC input cables. Procedure to Install Short Duration Battery Cable to the Unit Use the following procedure in Table 6-15 to attach the short duration battery (DC input) cable to the DC input connector. Refer to Figure 6-14. The cable should be connected before the solar cover is attached. The short duration battery should not be opened under any circumstances. No wire termination is required by the user except connection to the BTS, with the provided connector. Table 6-15: Procedure to Install Short Duration Battery Cable to Unit Step Action Ensure that the ground wire has a connection to unit and the Master Ground Bus (also called Master Ground Plate). Verify that the DC power breaker is open. The white collar on the breaker is visible when it is open. Place the round, black connector of the DC input cable onto the DC input connector on the BTS. Refer to Figure 6-14. Turn the cable connector to align its key. Hand tighten the connector (a clicking sound is heard, this is normal). When the red line on the connector on the unit is covered, connection is complete. JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 6-21 Short Duration Battery Cabling – continued Figure 6-14: Battery Cable Installation DC INPUT CONNECTOR BATTERY CABLE IS PART OF BATTERY ASSEMBLY 6-22 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 AC Power Cabling Objective The objective of this procedure is to attach the AC input power cable to the unit. Use this procedure only when AC power is used to power the unit. If the Primary Surge Suppressor is not used, the AC Installation Box is required for all outdoor mounting applications. WARNING This equipment uses dangerous voltages and is capable of causing death. Use extreme caution when handling and testing this equipment. Required Cables The following cables in Table 4-1 are necessary to do this procedure: Table 6-16: Required Cables for AC Input Power Cabling Cable Qty. Part Number 1–4 3087854C02 Description AC input cable, 18 AWG, 5 m, is designed for 120–240 VAC power input. Cable has Deutsche connector on both ends. Power Cable and Connector Signal Information The AC input connector is located on the side of the unit as shown in Figure 6-15. The unit is designed for 88–260 VAC power input. Procedure to Connect AC Input Power Cable to the Unit Use the following procedure in Table 6-17 to connect the AC input cable to the unit. The AC input cable should be connected before the solar cover is attached. Table 6-17: Procedure to Connect AC Power Cable to the Unit Step Action Ensure that the ground wire has a connection to the Master Ground Bus (also called Master Ground Plate). Verify that the AC power breaker is open. The white collar on the breaker is visible when it is open. Place the round, black connector on the AC input cable (cable S) onto the AC input connector. See Figure 6-15. Turn the cable connector to align its key. Hand tighten the connector (a clicking sound is heard, this is normal). When the red line on the connector on the unit is covered, connection is complete. JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 6-23 AC Power Cabling – continued Figure 6-15: AC Power Cabling Details AC POWER BREAKER AC INPUT CONNECTOR AC CONDUIT AC INSTALL BOX OR AC POWER SOURCE OR OPTIONAL PRIMARY SURGE SUPPRESSOR 6-24 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 DC Power Cabling Objective The objective of this procedure is to attach the DC input cable to the unit. Use this procedure only when DC power is used to power the unit. WARNING This equipment uses dangerous voltages and is capable of causing death. Use extreme caution when handling and testing this equipment. Required Cables The following cables in Table 6-18 are necessary to do this procedure. Table 6-18: Required Cables for DC Input Power Cable Installation Cable Qty. Part Number 3087854C04 Description DC input cable, 18 AWG, 5 m, is designed for 20 to 30 VDC power input. Power Cable and Connector Signal Information The DC input connector is located on the side of the unit. The unit is designed for 20 to 30 VDC. Procedure to Connect DC Input Power Cabling to the Unit Use the following procedure in Table 6-19 to connect the DC input cable to the unit. Refer to Figure 6-16. The DC input cable should be connected before the solar cover is attached. Table 6-19: Procedure to Connect DC Input Power Cabling to the Unit Step Action Ensure that the ground wire has a connection to the Master Ground Bus (also called Master Ground Plate). Verify that the DC power breaker is open. The white collar on the breaker is visible when it is open. Place the round, black connector of the DC input cable onto the DC input connector. See Figure 6-16. Turn the cable connector to align its key. Hand tighten the connector (a clicking sound is heard, this is normal). When the red line on the connector on the unit is covered, connection is complete. JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 6-25 DC Power Cabling – continued Figure 6-16: DC Power Cabling Details DC POWER BREAKER DC INPUT CONNECTOR DC POWER SOURCE 6-26 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Antenna Cabling for Sites Equipped with Customer–Supplied Site I/O Interface Objective The objective of this procedure is to attach the antenna cabling for one or more units. If your BTS is equipped with the optional Primary Surge Suppressor, then proceed to the “Antenna Cabling for Sites Equipped with the Optional Primary Surge Suppressor” procedure in Chapter 6. Required Cables The following cables in Table 6-20 are necessary to do this procedure. Table 6-20: Required Cables for Antenna Cabling Cable Qty. Part Number 1–8 Customer Supplied Description Antenna cable, 50–Ohm coaxial terminated with at least one male, N–type connector. Procedure to Install Antenna Cabling The cabling is installed between the unit(s) and the external lightning arrestors. If lightning arrestors are not present, it connects to the antenna. If your BTS has one unit, cable the unit as shown in Figure 6-17. Torque the connectors to 4.3 N–M. If your BTS has more than one unit (logical BTS), cable the unit as shown in Figure 6-18, Figure 6-19, or Figure 6-20. Figure 6-17: Antenna Cabling Details for One MicroCell Unit MICROCELL 1 ANT A LA ANTENNA 1 RX LA ANTENNA 2 TX/RX ANT B JAN 2002 KEY LA = LIGHTNING ARRESTOR SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 6-27 Antenna Cabling for Sites Equipped with Customer–Supplied Site I/O Interface – continued Figure 6-18: Antenna Cabling for Two MicroCells MICROCELL 1 ANT A RFT ANT B LA ANTENNA 1 TX/RX LA ANTENNA 2 TX/RX MICROCELL 101 ANT A RFT KEY LA = LIGHTNING ARRESTOR ANT B RFT = 50 OHM RF TERMINATOR Figure 6-19: Antenna Cabling for Three MicroCells MICROCELL 201 MICROCELL 1 ANT A ANT A RFT ANT B ANT B LA ANTENNA 1 TX/RX LA ANTENNA 3 TX/RX LA ANTENNA 2 TX/RX LA ANTENNA 4 RX MICROCELL 101 ANT A RFT KEY ANT B LA = LIGHTNING ARRESTOR RFT = 50 OHM RF TERMINATOR 6-28 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Antenna Cabling for Sites Equipped with Customer–Supplied Site I/O Interface – continued Figure 6-20: Antenna Cabling for Four MicroCells MICROCELL 201 MICROCELL 1 ANT A RFT ANT A RFT ANT B ANT B LA ANTENNA 1 TX/RX LA ANTENNA 3 TX/RX LA ANTENNA 2 TX/RX LA ANTENNA 4 TX/RX MICROCELL 301 KEY MICROCELL 101 ANT A RFT ANT A RFT ANT B ANT B LA = LIGHTNING ARRESTOR RFT = 50 OHM RF TERMINATOR JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 6-29 Antenna Cabling for Sites Equipped with Optional Primary Surge Suppressor Objective The objective of this procedure is to attach the antenna cabling for one or more units at a site equipped with the optional Primary Surge Suppressor. Cable Labels The cable designations are referenced to Table 4-1 in the “Cable Description” area of Chapter 4. Required Cables The following cables in Table 6-21 are necessary to do this procedure. Table 6-21: Required Cables for Antenna Cabling Cable Qty. Part Number Description 1–8 Customer Supplied Antenna cable, 50–Ohm coaxial terminated with at least one male, N–type connector. 2–6 Customer Supplied Antenna cable, terminated with 2 male N–type connectors Procedure to Install Antenna Lightning Arrestors and Antenna Cabling Lightning arrestors are shipped/installed in the Primary Surge Suppressor for one or two unit configurations. If you are expanding from two to three or from three to four units, then you must install lightning arrestors for units three and four. Refer to the procedure in Table 6-22 to install antenna lightning arrestors. If your BTS has one unit and is equipped with the Primary Surge Suppressor, cable the unit as shown in Figure 6-22. If your BTS has more than one unit and is equipped with the Primary Surge Suppressor, cable the units as shown in Figure 6-23 through Figure 6-25. Table 6-22: Procedure to Install Antenna Lightning Arrestors Step Action Remove the 3/4–in. nut and lock washer from N–type connector on antenna lightning arrestor. Refer to Figure 6-21. Insert the antenna lightning arrestor through hole in mounting flange. NOTE Antenna cable connectors may be connected to either side of the antenna protectors on the Primary Surge Suppressor. 6-30 Install the lockwasher and 3/4–in. nut on the N–type connector. Use a 3/4–in. wrench to tighten to 20 N–m. SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Antenna Cabling for Sites Equipped with Optional Primary Surge Suppressor – continued Figure 6-21: Installation of Third and Fourth Antenna Lightning Arrestors 3/4–IN NUT LOCKWASHER ANTENNA LIGHTNING ARRESTORS Figure 6-22: Antenna Cabling Details for MicroCell Equipped with Primary Surge Suppressor MICROCELL 1 ANT A ANT B JAN 2002 PRIMARY SURGE SUPPRESSOR ANTENNA 1 TX/RX ANTENNA 2 TX/RX SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 6-31 Antenna Cabling for Sites Equipped with Optional Primary Surge Suppressor – continued Figure 6-23: Antenna Cabling for Two MicroCells Equipped with Primary Surge Suppressor MICROCELL 1 ANT A RFT ANT B PRIMARY SURGE SUPPRESSOR MICROCELL 101 ANTENNA 1 TX/RX ANTENNA 2 TX/RX ANT A RFT RFT KEY = 50 OHM RF TERMINATOR ANT B Figure 6-24: Antenna Cabling for Three MicroCells Equipped with Primary Surge Suppressor MICROCELL 201 ANT A MICROCELL 1 ANT B ANT A RFT ANT B 1 C ANTENNA 1 TX/RX 2 C ANTENNA 2 TX/RX 3 C ANTENNA 3 TX/RX 4 C ANTENNA 4 RX PRIMARY SURGE SUPPRESSOR MICROCELL 101 NOTE: YOU MUST INSTALL ANTENNA PROTECTOR KEY RFT = 50 OHM RF TERMINATOR ANT A RFT ANT B 6-32 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Antenna Cabling for Sites Equipped with Optional Primary Surge Suppressor – continued Figure 6-25: Antenna Cabling for Four MicroCells Equipped with Primary Surge Suppressor MICROCELL 201 MICROCELL 1 ANT A RFT ANT A RFT ANT B ANT B 1 C ANTENNA 1 TX/RX 2 C ANTENNA 2 TX/RX 3 C ANTENNA 3 TX/RX MICROCELL 301 KEY 4 C ANTENNA 4 TX/RX PRIMARY SURGE SUPPRESSOR MICROCELL 101 ANT A RFT ANT A RFT ANT B ANT B RFT = 50 OHM RF TERMINATOR JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 6-33 MIB Cabling for Multi–Unit Logical BTS Configurations Overview The objective of this procedure is to attach the MIB cabling for a multi–unit logical BTS configuration. Cable Labels The cable designations are referenced in Table 4–1 in the “Cable Descriptions” procedure in Chapter 4. Required Tools and Equipment Motorola parts The following terminators in Table 6-23 are necessary to do this procedure for a single–unit installation and are shipped with the unit: Table 6-23: MIB Terminators Quantity Part Number Description 3009865S04 Dust cap 3009865S02 Terminator, MIB (Microcell) Motorola kits for multi–unit installations Table 6-24 through Table 6-31 give the Motorola kit numbers, cable descriptions and part numbers for the Motorola kits required to perform a multi–unit installation. Several kits are available depending upon the carrier installation. Table 6-24: MicroCell Expansion Kit for Units 1 to 2 Short MIB A (Cubicle) – T448B Cable Qty. Motorola Part Number Description n/a 5882106P01 50 Ohm Antenna Terminator 3087701C02 Ground cable, 8 -AWG, insulated copper wire. Requires one ring lug connector. 3087707C09 MIB A cable (short, 1m; micro) Table 6-25: Microcell Expansion Kit for Units 1 to 2 Long MIB A (Non–Cubicle) – T448A Cable Qty. n/a 5882106P01 50 Ohm Antenna Terminator 3087701C02 Ground cable, 8 -AWG, insulated copper wire. Requires one ring lug connector. 3087707C03 MIB A cable (current, 2m; micro) 6-34 Motorola Part Number Description SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 MIB Cabling for Multi–Unit Logical BTS Configurations – continued Table 6-26: Microcell (800 MHz) Expansion Kit for Units 2 to 3 Current 2m MIB B – T448AR Cable Qty. Motorola Part Number Description 3087701C02 Ground cable, 8 -AWG, insulated copper wire. Requires one ring lug connector. 3087707C04 MIB B cable (current, 2m) n/a 8009573X06 Lightning arrestor Table 6-27: Microcell (800 MHz) Expansion Kit for Units 2 to 3 Long 5m MIB B – T448AS Cable Qty. Motorola Part Number Description 3087701C02 Ground cable, 8 -AWG, insulated copper wire. Requires one ring lug connector. 3087707C07 MIB B cable (long, 5m) n/a 8009573X06 Lightning arrestor Table 6-28: Microcell (1.9 GHz) Expansion Kit for Units 2 to 3 Current 2m MIB B – T448AY Cable Qty. Motorola Part Number Description 3087701C02 Ground cable, 8 -AWG, insulated copper wire. Requires one ring lug connector. 3087707C04 MIB B cable (current, 2m) n/a 8009573X01 Lightning arrestor Table 6-29: Microcell (1.9 GHz) Expansion Kit for Units 2 to 3 Long 5m MIB B – T448AZ Cable Qty. Motorola Part Number Description 3087701C02 Ground cable, 8 -AWG, insulated copper wire. Requires one ring lug connector. 3087707C07 MIB B cable (long, 5m) n/a 8009573X01 Lightning arrestor Table 6-30: Microcell Expansion Kit for Units 3 to 4 Current 2m MIBs A and C – T448H Cable Qty. 3087701C02 Ground cable, 8 -AWG, insulated copper wire. Requires one ring lug connector. n/a 5882106P01 50 Ohm Antenna Terminator 3087707C03 MIB A cable (current, 2m; micro) 3087707C05 MIB C cable (current, 2m) JAN 2002 Motorola Part Number Description SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 6-35 MIB Cabling for Multi–Unit Logical BTS Configurations – continued Table 6-31: Microcell Expansion Kit for Units 3 to 4 Longer 5M MIBs A and C – T448G Cable Qty. Motorola Part Number Description n/a 5882106P01 50 Ohm Antenna Terminator 3087701C02 Ground cable, 8 -AWG, insulated copper wire. Requires one ring lug connector. 3087707C03 MIB A cable (current, 5m; micro) 3087707C08 MIB C cable (long, 5m) Procedure to Install MIB Cabling Cable the units as shown in Figure 6-28, Figure 6-27 or Figure 6-26. Refer to the “Connector Locations” procedure in this chapter. Make sure to terminate any unused connectors. Figure 6-26: MIB Cabling for Two Units UNIT 1 MIB C MIB B MIB A UNIT 101 E/1 MIB OR K/1 MIB MIB C MIB B MIB A 6-36 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 MIB Cabling for Multi–Unit Logical BTS Configurations – continued Figure 6-27: MIB Cabling for Three Units UNIT 201 UNIT 1 MIB C MIB C MIB B MIB B MIB A MT MIB A F/1 MIB OR I/1 MIB UNIT 101 E/1 MIB OR K/1 MIB MIB C MIB B KEY MT = MIB TERMINATOR NOTE: MIB TERMINATOR USED ON MICROCELL MIB A CONNECTOR ONLY MIB A Figure 6-28: MIB Cabling for Four Units UNIT 301 UNIT 1 MIB C G/1 MIB MIB C MIB B MIB B MIB A MIB A F/1 MIB UNIT 201 UNIT 101 MIB C MIB C E/1 MIB OR K/1 MIB MIB B MIB B MIB A MIB A E/1 MIB OR K/1 MIB JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 6-37 Terminating Unused Connections Objective The objective of this procedure is to terminate any unused connections. IMPORTANT Terminate all unused connections. List of Terminators for Unused Connections Table 6-32: List of Terminators for Unused Connections Connector Motorola Part # Description AC Input 5887659C02 Terminator, AC DC Input 5887659C04 Terminator, DC MIB A 3009865S02 Terminator, MIB MIB B, C 3009865S04 Cap, MIB SU Distribution 0187683C02 Terminator, SMA SU Digital 5887659C02 Terminator, Power SC300 AC Procedure The unit is shipped with the above terminators. Verify that a terminator is on each unused connector. Tighten the SMA terminators using a 5/16 Breakaway 9 in. lb. Hand tighten all other terminators. 6-38 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Powering on the Unit and Mounting the Solar Cover Objective The objective of this procedure is to power on the unit and mount the solar cover on the chassis. You May Want to Wait Do not mount the front solar cover on the unit if you wish to perform the Acceptance Test Procedures (ATP). Otherwise, mount the front solar cover until you perform the ATP. Required Tools and Materials The following tamper–resistant keys are required to do this procedure. Key for tamper–resistant stud (provided) for the solar cover. Key for tamper–resistant locks (provided) for the Primary Surge Suppressor. Procedure to Power On the Unit and Mount Solar Cover Refer to the procedure in Table 6-33 to power on the unit and mount the solar cover. Table 6-33: Procedure to Power on the Unit and Mount the Solar Cover Step Action n WARNING Make sure the unit is properly grounded and that all connections are connected before powering on unit. If not applying AC power, go to step 2. If applying AC power, push down on the AC power breaker until it clicks and remains down. The white collar on the breaker is not visible when the breaker is closed. If not applying DC power or providing for battery backup, go to step 3. If applying DC power or have short or long duration batteries present, push down on the DC power breaker until it clicks and remains down. The white collar on the breaker is not visible when the breaker is closed. Position the solar cover so the cooling vents are at the top and place the solar cover on the unit. Use the key to tighten the four tamper–resistant studs (two on each side). Refer to Figure 6-29. Procedure to Power On the Surge Suppressor, the Unit, and Mount the Solar Cover If your BTS is equipped with the Primary Surge Suppressor, refer to the procedure in Table 6-34 to power on the unit and mount the solar cover. Table 6-34: Procedure to Power on the Surge Suppressor, the Unit, and Mount the Solar Cover Step Action If closed, open the front cover of the Primary Surge Suppressor. Use the tamper–resistant key and turn both the locks counter–clockwise. Refer to Figure 6-29. . . . continued on next page JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 6-39 Powering on the Unit and Mounting the Solar Cover – continued Table 6-34: Procedure to Power on the Surge Suppressor, the Unit, and Mount the Solar Cover Step Action If not applying AC power, go to step 6. If applying AC power, push the main AC power breaker on the Surge Suppressor to the “On“ position. Refer to Figure 6-30. Push the AC power breakers for each individual carrier to the “On” position. All unused power breakers must be in the “Off” position. Close the Primary Surge Suppressor door. Use the tamper–resistant key to turn the locks clockwise to the “Locked” position. Push down on the AC power breaker on the unit until it clicks and remains down. The white collar on the breaker is not visible when the breaker is closed. If not applying DC power or providing for battery backup, go to step 7. If applying DC power or have short or long duration batteries present, push down on the DC power breaker until it clicks and remains down. The white collar on the breaker is not visible when the breaker is closed. Position the solar cover so the cooling vents are at the top and place the solar cover on the unit. Use the tamper–resistant key to tighten the four screws (two on each side) to 2.2 N–M. Refer to Figure 6-31. Figure 6-29: Lock Positions on Primary Surge Suppressor LATCHED POSITION UNLATCHED POSITION 6-40 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Powering on the Unit and Mounting the Solar Cover – continued Figure 6-30: Location of AC Power Breakers on Primary Surge Suppressor NOTE: INTERNAL CABLING NOT SHOWN FOR CLARITY AC POWER BREAKER CARRIER 2 AC POWER BREAKER CARRIER 3 AC POWER BREAKER CARRIER 4 AC POWER BREAKER CARRIER 1 MAIN INPUT BREAKER Figure 6-31: Front Solar Cover FRONT COVER MOUNTING SCREWS (4) JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 6-41 Site Cleanup Remove Protective Covering Remove any antistatic plastic or cloth sheeting that was used to cover the equipment. Lighting Fixtures Remove the masking tape from the fluorescent light fixtures. Tools Place all hand and power tools in the installation tool kit or other appropriate place. Note any tools that need replacement, cleaning, or adjustment. Materials Place any leftover materials in a location specified by the site manager. Remove Debris Remove any packing material. Ensure that all scrap materials have been removed from any tables or stands. Clean/sweep the floor. Ensure that all alignment marks have been removed. Environment Remove any temporary weather protection used for installation. Check that all covers are in place. Check that the power connections are tight. Organize any items (manuals, materials, etc.) left on site and place them in a location specified by the site manager. Check that the unit lock is secure and key is removed. Check that solar cover is secure. Verify that cabling is properly secured between unit and enclosures. 6-42 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Installation Completion Checklist Directions Fill out the installation completion checklist and make any necessary copies. You may copy this check sheet as needed. Installation Completion Checklist Date Hardware Installation Completed: ________________________ Site:___________________________________________________ Serial Number(s):_________________________________________ ______________________________________________________ Checklist Completed By:____________________________________ Checklist Reviewed By:_____________________________________ Table 6-35: Installation Completion Checklist Status No. Item Air flow clearance requirements are met. Equipment is not damaged. Mounting bracket is level and secure. Back solar cover (if applicable) is securely attached to the mounting bracket. RGPS head and mast are secure. RGPS head has a clear view of the sky and is not in a location which accumulates debris. Make sure the RGPS is located away from the BTS transmit antenna. Mounting bracket is connected to the Master ground. The connection to the AC source is secure (if applicable). The AC source is protected by a lightning arrestor (if applicable). 10 The connection to the DC source is secure (if applicable). 11 The connection to the battery is secure (if applicable). 12 The connection to the auxiliary device is secure (if applicable). 13 The antenna connections are secure. Notes . . . continued on next page JAN 2002 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 6-43 Installation Completion Checklist – continued Table 6-35: Installation Completion Checklist Status No. Item 14 The antenna cables are protected by lightning arrestors (if applicable). 15 Customer input alarm connections are complete between the Site I/O cable and the Site I/O interface(s). 16 RGPS connections are complete between the Site I/O cable and the Site I/O interface(s). 17 Phone (modem) connections are complete between the Site I/O cable and the Site I/O interface(s). 18 Span connections are complete between the Site I/O cable and the Site I/O interface(s). 19 Span, phone, and RGPS connections are protected by lightning arrestors (if applicable). 20 The RGPS/HSO cabling for multi–BTS configurations is secure (if applicable). 21 The span line daisy chain cabling for multi–BTS configurations is secure. 22 The RGPS ground lead is connected to the BTS digital ground reference. 23 Fin covers are secure. 24 Installation hardware is removed. 25 The lock is in place and the key removed. 26 The site I/O junction box is secure. 27 The short–duration battery is secure (if applicable). 28 The short–duration battery cable (DC input cable) is secure (if applicable). 29 The earth ground connection is secure between the site I/O junction box and the mounting bracket. 30 The AC input cable is securely attached to the AC input connector (if applicable). 31 The DC input cable is securely attached to the DC input connector (if applicable). Notes . . . continued on next page 6-44 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002 Installation Completion Checklist – continued Table 6-35: Installation Completion Checklist Status JAN 2002 No. Item 32 The DC output cable is securely attached to the DC output connector (if applicable). 33 The unit–to–unit SU cabling is secure (if applicable). 34 The unit–to–unit MIB cabling is secure (if applicable) 35 The antenna N–type connectors are securely attached to the antenna A and B connectors. 36 All unused ports are properly terminated. 37 All cables are dressed and tied. 38 The external power source (AC or DC) is active. 39 The AC and/or DC power breakers on the BTS are engaged (pushed in). 40 The front solar cover is secure (if applicable). 41 The auxiliary device is switched on (if applicable). 42 The site is cleaned, swept and trash removed. 43 The site specific documentation is present at the site. Notes SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT 6-45 Installation Completion Checklist – continued Notes 6-46 SC300 1X BTS Hardware Installation, ATP, and FRU Procedures DRAFT JAN 2002
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