Omron 6CYSID4S2V0106 Kanban Reader (RFID system) User Manual users manual

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Date Submitted	2006-05-30 00:00:00
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Creation Date	2006-05-29 12:53:23
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Document Title	users manual

Kanban Reader
RFID System
Model 4S2VR-V720-KR11
Series
Operation Manual
Omron Corporation
Extensive Area Sales Department
Information Product Section
March, 2005 Version
2

Jan. 9, 2004
Jan. 13, 2004
April 1, 2004
Chapter 1
Chapter 2
Chapter 3
Chapter 4
Chapter 1
Chapter 3
Chapter 2
Chapter 4
Chapter 5
April 14, 2004 Chapter 2
June 9, 2004
Chapter 2
June 28, 2004 Chapter 1
Chapter 2
June 30, 2004
July 2, 2004
July 7, 2004
Chapter 3
Chapter 6
P.13
Chapter 2
Chapter 2
July 13, 2004
July 28, 2004
Nov. 10, 2004
Chapter 2
Chapter 2
Chapter 2
1-2
2-1
3-1
4-1
1-2
3-1
2-1
4-5
4-7
5-2
2-4
2-6
1-2
2-1
2-5
3-2
6-4
P.17
2-5
2-1
2-6-2
Rewriting of example of use
Revision of Hoshiden connector type
Addition of description of indicator function
Revision on time chart
Rewriting of example of use
Revision on system configuration
Revision on mounting hole
Addition of Note
Addition of Note
Correction of description of ADR number in ASCII
Addition of omitted communication conditions
Addition of specification of connecting cable
Rewriting of example of use
Addition of outside layout diagram
Addition of dimensional outline drawing
Revision on layout of communication area diagram
Addition of omitted description of mutual interference condition
Revision of typographical errors
Revision and addition of dimensional outline drawing
Revision of parts description
Revision of note of cable diagram
Change of item name
2-6-4 Addition of description of shield wire processing
2-2 Revision of general specification, specification, ambient temperature
3
Introduction
Thank you very much for purchasing our Kanban Reader Model 4S2VR-V720-KR11 Series.
Model 4S2VR-V720-KR11 Series is a product developed with advanced technology and accumulated
experiences of Omron.
This Operation Manual includes important information on functions, performance and operating method required
for using Model 4S2VR-V720-KR11 Series.
In operating Model 4S2VR-V720-KR11 Series, observe the following instructions.
• Read and understand this Operation Manual before starting operation.
• Save this Manual with care for future reference.
Notes to Users
When this product is used in the following conditions and environment, care should be used to take safety measures
such as failsafe provision and use with sufficient allowance in rating and performance, and contact sales personnel
of Omron to assure safe and proper operation.
1. Use of the product in conditions and environment not specified in the Operation Manual.
2. Use of the product with equipment for nuclear control, railroad, aviation, vehicle, fuel system, medical
equipment, entertainment devices and safety equipment
3. Use of the product for application which may have a major impact on a human life and property, and
application requiring special safety.
For Safe Operation
Be sure to observe the following instructions to assure safety.
1. Do not use the product in the presence of inflammable, explosive and corrosive gas.
2. Do not attempt to disassemble, repair or remodel the product.
3. Tighten the base securing screws and terminal screws securely.
4. Use crimping terminals of the specified size for wiring.
5. Make sure that a cable or the like having a lock mechanism is securely locked before operation.
6. Ensure that the DC power supply unit meets the following requirements.
1) It should be exclusively used for 4S2VR V720-KR11 and not be connected to other machines and
equipment.
2) The power supply meets the rating of supply voltage (within 5V±5% DC).
7. Observe warnings, cautions and notes included in this manual.
Correct Way to Use
1. Avoid the following places in installing Model 4S2VR V720-KR11 .
• Place subjected to direct sunlight
• Place subjected to high humidity and dew condensation
• Place where the main body of the device is subjected to direct vibration and impacts.
2. Prior checking on operating environment
This product uses the frequency band of 13.56MHz and make communications with the tag. The frequency
band of 13.56MHz is also used for the ISM band (One of frequencies assigned to medical equipment and
4
industrial heating devices: Generally an application for approval is required before installation). Consequently,
if such equipment is present nearby, communication with the tag may be affected and the tag may be damaged.
In case that this product is used near such equipment, check the effects of such equipment in advance.
Observe the following instructions so as to minimize the effects of general noises.
• Connect metallic bodies located around this product to Class D grounding (Class 3 grounding).
• Do not install wiring close to high voltage and heavy current.
5
Contents
Chapter 1
Overview of Equipment
1-1
1-2
Features
Example of Use of Kanban Reader
Chapter 2
Specifications
2-1
2-2
2-3
2-4
2-5
2-6
Part Names and Functions
General Specifications
Performance Specifications
Interface Specifications (RS232C/RS422: To be switched)
Dimensional Outline Drawing
Cable Connection Diagram
Chapter 3
Performance
3-1
3-2
3-3
System Configuration
Maximum Communication Range
Communication Time
Chapter 4
Functions
4-1
4-2
4-3
4-4
4-5
4-6
4-7
Procedure of Communication and Outline of Operation
Memory Map of Tag
Specification of Access Page
Specification of Communication Mode
Types of Commands
Status
Exit Code
Chapter 5
Communication Frame
5-1
5-2
5-3
Overview of Communication Frame
Command format (When the communication mode with the host is the realtime mode)
Command format (When the communication mode with the host is the polling mode)
Chapter 6
Cautions in Operation
6-1
6-2
6-3
6-4
6-5
6-6
6-7
Effects of Metal on The Back Face upon Communication Area of Reader
Effects of Supply Voltage on Communication Area of Reader (For reference)
Cautions in handling of tag
Mutual Interference
Specifications of Tags
Warranty
Notice
6
Chapter 1 Overview of Equipment
1-1 Features
1. Model 4S2VR-V720-KR11 allows communication with the tag Model 4S2VR-V720-D13P series (Omron)
which uses Philips' Model SL2ICS20 (known as "I-CODE II").
2. For use with a tag in conformity with ISO15693 standard made by other manufacturer, check on
communication range and others before use.
3. Since Model 4S2VR-V720-KR11 clearly displays responses, it allows checking on the operation of
interfaces with an operator. As a result, this reader is less prone to errors.
4. When Model 4S2VR-V720-KR11 is controlled by the host, up to 16 readers (4S2VR-V720-KR11 ) can be
connected.
7
1-2 Example of Use of Kanban Reader
Kanban reader Model 4S2VR-V720-KR11 is developed for interfacing between man and equipment for a
situation in which reading and writing operation is performed mainly with a device like a Kanban held in a hand.
Since a laminate tag significantly varies in communication distance, a close examination should be made when this
reader is used in fixed installation.
1. Example of recording information associated with manufacturing (Process equipment number, operator
information, time, etc.) in carrying out manufacturing based on Kanban in the manufacturing process.
Machining
center
マシニングセンター
After machining
加工後
Kanban
reader
かんばんリーダ
See
the attached paper for the images
かんばんのイメージと、かんばんリーダの
of
Kanban and Kanban holder of the
状差しイメージは、別紙をご参照ください。
Kanban reader.
Before machining
加工前
1. When parts to be machined arrive, an operator inserts the work instruction Kanban
accompanying the parts into the Kanban holder.
１．作業者は加工部品が到着すると、その中の作業指示かんばんをかんばんホルダーに差し込む。
2. ２．作業者は部品に加工を施し、完成品を加工後のケースに入れる。
The operator does machining of the part and puts the finished part into the machined part
box.
３．かんばんに加工工程で発生した情報を書き込む。（シリアルＮｏ.、設備Ｎｏ．、所要時間、担当など。
3. Write
information associated with the machining on the Kanban (Serial No., equipment
追加で出来高などの情報を付加して入力することもできる。）
No.,
required
time, person in charge, etc. Additional information such as completed
４．加工が全て完了したら、かんばんをかんばんホルダーから抜いて、加工後のケースにつけて
quantity
may be included.)
次工程へ送る。
4. When all the machining is complete, withdraw the Kanban from the Kanban holder, and
attach it on the case after machining and send it to the next process.
[Image of Kanban reader with Kanban holder]
Kanban
4S2VR-V720KR11
Kanban holder
Photoelectric switch
Junction box
Synchronous
sensor
PS
Host
8
2. When an operator in charge of allocating parts on the assembly line of the plant tries to transfer the prior
process information unique to the part to the pick-up Kanban, the operator inserts the pick-up Kanban into the
holder. Then the pick-up Kanban shows the operator the presence of the part specified by the pick-up Kanban.
When the part Kanban is inserted into other holder, its information is transferred to the pick-up Kanban.
Information transfer
Reader
Part
Kanban
Reader
Pick-up
Kanban
PLC
9
3. Use as a security card or open-close control of gate and door for controlling of entry and exit of people and
vehicles to a controlled area
In this case the card is used as an ID card not as a Kanban.
A Kanban reader is installed for each work section. A person has a Kanban
storing personal data and has the data read by the Kanban reader. A computer
in a ground-based station controls the presence and destination of persons.
Underground
tunnel
Kanban carried by a worker stores personal ID data.
Also possible to identify whether the person is allowed
to enter the work area or not.
Computer in
ground-based
station
Allows controlling where workers are
located.
Æ Contributes to efficient worker allocation
as well as improvement in safety.
4. Use as a tag for collecting information of work progress
When an ID tag is incorporated in a Kanban attached to key parts running on the production process,
information can be received and transferred for each process as needed.
At the start of the work, a part Kanban is taken out from the part box and inserted into the Kanban holder of the
Kanban reader. Whe the work is complete, the Kanban is pulled out from the Kanban holder and returned to
the part box as a part Kanban. Information is written in the Kanban tag on the time when the Kanban was
inserted into the Kanban holder and removed from the Kanban holder as well as the number of finished parts in
each process. By performing these operations in all processes, the Kanban collects work records and
man-hour records in all the processes.
5. Use as a barcode reader
• The barcode of a Kanban does not provide reliable reading performance due to smudges on a case.
• In case of a colored kanban, the contrast is low for a barcode reader, thereby resulting in unreliable reading.
• There are a number of problems in reading a barcode on the Kanban including difficulties in setting a
common standard for positioning of a barcode due to various sizes and shapes of a Kanban. A Kanban
incorporating a tag is free from these problems.
10
Chapter 2 Specifications
2-1 Part Names and Functions
(Front view)
RUN
T/R
EXT
OK
(Top view)
NG
4S2VR-V720-KR11
1) LED display
2) LED display
NG OK
OMRON Corporation
MADE IN JAPAN
7) Mounting hole
4) CN1
1)
2)
5) CN2
Name
LED display
LED display
(Communication
surface)
3) DIP switch
6) CN3
Function
OK/NG judgment display
Operation display
Description
NG (Red)/ OK (Green)
NG (Red) judgment: No Good
OK (Green) judgment: OK
EXT (Yellow) external synchronization input
T/R (Orange) antenna in operation
RUN (Green) power display
3)
DIP switch
Address (BIN setup 1: LSB 4: MSB)
System reserved (Normally OFF)
BIT 7/6 = OFF/ON: RS232C
= ON/OFF: RS422
Do not turn on both switches
concurrently.
Setup of RS422 end station
Turn on the reader on the extreme
end alone.
Note 4
11
4)
CN1
Connector for indicator 6P
Hoshiden type
TCP1366-71-5011
For connection with indicator (option)
1 TXD
2 RXD
3 SG
4 CLK
5 STB
6 KEY
(Connector for display)
Notes 4 and 5
5)
CN2
Connector for host connection
8P
Hoshiden type
TCP1386-71-5011
RS232C/422
1 TXD
2 RXD
RS232C
3 SG
4 SD+
5 SDRS422
6 RD+
7 RD8 NC
Note 1
6)
CN3
I/O connector 8P
Hoshiden type
TCP1386-71-5011
7)
Mounting hole
φ4.5 × 2
Power /Synchronizing input /Judgment
output
1 VIN···5V
2 GND···0V
3 NC
4 EXTIN···Trigger input
5 COM+
6 OK
7 NG
Note 1 8 COMNote 2
Machining diagram of mounting hole
90
90
Note 1:
Note 2:
Note 3:
Note 4:
Note 5:
2-φ4.5
CN2 and CN3 are same connectors. Use caution not to plug1in mistakenly.
See "2-4 External I/O Circuit".
Plug connectors of CN1, 2 and 3 are supplied with the product.
Seal the DIP switches with the supplied seal after the completion of the initial setup.
The indicator is an optional accessory. When the indicator is not used, seal the connector for the
indicator with the supplied seal.
12
2-2 General Specifications
Item
Supply voltage
Consumption current
Working ambient temperature
Storage ambient temperature
Working ambient humidity
Communication frequency
Weight
Radio standards
Outline dimensions
Installation
Specifications
5V±5% (S82K-00705 recommended)*
0.15A
-10 - 55°C
-25 - +65°C
Working ambient humidity: 25%RH - 85%RH (non-condensing)
13.56MHz
Approx. 300g
Extremely low power radio station (Radio Law, Article 4, Clause 1 "Radio station
emitting extremely low power radio waves specified by the Posts and
Telecommunications Ministry Ordinance"): Electric field intensity of 500µV/m or
less (322MHz or less) at distance of 3m stipulated in the Enforcement Regulation
of Radio Law Article 6, Clause 1
W100 × H100 × D40
90
90
2-φ4.5
Attention should be paid to the voltage drop and noises for the supply power cable.
cable to longer than 3 m.
Do not extend the power
13
2-3 Performance Specifications
Item
Communication function
I/O function
Display function
(In planning stage)
Specifications
Trigger: Communications are made at the time that a command is issued.
Auto:
When a command is issued anticipating the approach of the tag,
communication is executed waiting for the approach of a tag.
Continue: When a command is issued, communications with the tag are repeated
until a stop command is received.
Write-protect function: Write-protect setting on the tag can be made. However,
once this setting is made, it cannot be cancelled.
Judgment output: Output of communication result
Output of judgment of host
Remote synchronization input EXT
Fluorescent display output, 20 digits, 2 lines
Display of command response
Caution!
As a general rule, reading and writing operation of Kanban information by the Kanban reader should be
performed for each Kanban.
When communication is executed with more than one Kanban present within the communication area, a
communication is made with one of the tags or no communication is made at all, causing a tag absence error
and resulting in incorrect information collection.
14
2-4 Interface Specifications (RS232C/RS422: To be switched)
Compatible connector
Communication method
Synchro system
Communication control
method
Compatible connector
Power supply
EXT
OK
NG
RS232C
9600bps
8 bit
1 bit
Asynchronous mode
ASCII
RS422
9600bps
8 bit
1 bit
Asynchronous mode
ASCII
16
Parity (Even number)
Max 15 m
TCP1386-71-5011 (Hoshiden)
Parity (Even number)
Max 1000 m
TCP1386-71-5011 (Hoshiden)
TCP1386-71-5011 (Hoshiden)
Two-wire system, half-duplex serial
Asynchronous mode
TCP1386-71-5011 (Hoshiden)
Half-duplex serial
Asynchronous mode
CR control
CR control
TCP1386-71-5011 (Hoshiden)
TCP1366-71-5011 (Hoshiden)
Out
put
I/O output
Host
communication
Transmission rate
Data length
Stop bit
Synchro system
Transmission code
Maximum number of connectable
controllers
Error control
Line length
Compatible connector


10K
COM+
24V
／
10K
2.2K
EXT
1K
3.3K
1K
3.3K
OK
NG
Buzzer or
the like
Buzzer or
the like
COM／
15
2-5 Dimensional Outline Drawing
(Transmission surface)
30
40
NG OK
12 15
100
90
13
43
38
RUN T/R
EXT
10
OK
4S2VR-V720-KR11
90
NO：12Z03-015
100
OMRON Corporation
10
MADE IN JAPAN
(50)
30
20
20
40
DISP
27
COM
POWER
14
25
30
52
15
16
2-6 Cable Connection Diagram
2-6-1 Power cable Model 4S2VR-V720-KRA10
TCP1386-71-5011 (Hoshiden)
+5V
Red
GND1
Black
EXT
Yellow
+24V
Brown
OK
Green
NG
White
GND2
Blue
Ground the shield to the metal part
of the connector.
Shield
2-6-2 RC-232 cable (For PC), Model 4S2VR-V720-KRA21
TCP1386-71-5011 (Hoshiden)
TxD
RxD
RxD
GND1
TxD
SD+
DTR
SD‐
GND
RD+
DSR
RD‐
RTS
CTS
Ground the shield to the
metal part of the casing.
Ground the shield to the
hood.
Short-circuit
between 4 to 6
and 7 to 8.
17
2-6-3 RC-232C cable (For PLC), Model 4S2VR-V720-KRA41
TCP1386-71-5011 (Hoshiden)
TxD
FG
RxD
SD
GND1
RD
SD+
RS
SD‐
CS
RD+
5V
RD‐
DR
ER
SG
Ground the shield to the
metal part of the casing.
Short-circuit
between 4 to 5
2-6-4 RS-422 cable, Model 4S2VR-V720-KRA31
TCP1386-71-5011 (Hoshiden)
RxD
GND1
SD+
Black
SD-
Black/White
RD+
Red
RD-
Red/White
Note 1: Use a pair cable with the (+) and (-) ends of SD and RD paired, respectively.
Note 2: The shield line is not grounded on the Kanban reader side (Model 4S2VR-V720-KR11). Please ground
the shield line on your side.
18
Chapter 3 Performance
3-1 System Configuration
1. Example of configuration (Basic configuration)
W170 × H85 × D35
DISP
Terminal block
EXT
HOST RS232C/RS422
EXT input
DC24V/
AC100V
Example of display and power box
(In planning stage)
Display in 20 digits by 2 lines
Built-in reader power and display power
Built-in OK/NG buzzer
Calendar, clock and log functions are not
provided
1) A command response is displayed.
C:
R:
2) When information of the Kanban is shown to an operator
3) When the host presents the wok information to an operator based on Kanban data
19
2. Example of configuration (In case of 1 = n connection)
W220 × H110 × D45
DISP
10KEY
RS422
EXT input
DC24V/
AC100V
Example of display and power box (In planning stage)
Built-in CPU board, built-in calendar clock function, built-in data
collection memory
Built-in reader power supply and display power supply, built-in OK/NG
buzzer
1)
2)
3)
4)
The error log of the Kanban reader can be used for maintenance.
The same display as shown in the previous section can be presented.
Information of numeric keypad can be added to Kanban data to send it up to the host.
When the reader reads Kanban information as an independent controller, information can be sent wirelessly
to the host in real time
5) The reader can write the process information on the Kanban as an independent controller.
20
3-2 Maximum Communication Range
Reader
Model 4S2VRV720-KR11
Series
Tag
Communication range (mm)*
Model 4S2VR-V720-D13P01S
5-20 mm, Axial displacement ±20 mm
Model 4S2VR-V720-D13P01ST
5-20 mm, Axial displacement ±20 mm
Model 4S2VR-V720-D13P30
5-20 mm, Axial displacement ±20 mm
Model 4S2VR-V720-D13P02ST
5-15 mm, Axial displacement ±15 mm
Model 4S2VR-V720-D13P06ST
5-15 mm, Axial displacement ±15 mm
Place the tag in the communication range for communication and do synchronized reading by a synchronization
sensor as much as practical.
Kanban reader Model 4S2VR is developed for interfacing between man and equipment assuming a situation in
which communications are made with a card-like tag held in a hand. Since the communication distance with a
tag varies, a close examination should be made on the use of this reader in fixed installation.

The communication range diagram shown below is given for reference purpose (actual capacity). Use the
Kanban reader within the distance of communication range specified above in actual operation.
Model 4S2VR-V720-KR11
vs Model 4S2VR-V720-D13P01S/01ST/03
70
60
50
40
30
20
10
-70 -60 -50 -40 -30 -20 -10 0
10 20 30 40 50 60 70
(mm)

---

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