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44561-Brochure 44561-Brochure 44561-Brochure 783669 batch2_2 unilog cesco-content
2014-09-08
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Compression CSWS CSWD 2–4 CLNF 5 – 10 CLNU 29 – 30 CTL CCL CCS ACL, ACN ACO-90 2IACL ILSCONS High Temperature Rings HT 72 ILSCONS Non-Insulated Forks 81 82 CRIMP ‘N SEAL Forks, Splices, Disconnects, Bullets CRIMP ‘N SEAL Rings 87 ILSCONS Vinyl Forks 88 ILSCON TOOLS 76 – 78 ILSCONS Vinyl Splices COMPRESSION DIE INDEX 89 69 75 84 90 – 97 61 – 62 PICS ILSCONS Non-Insulated Rings ILSCONS Non-Insulated Splices 83 58 – 60 66 – 68 73 – 74 47 ACO UCS RLT 40 46 55 – 57 65 CT ELT ACM AS 64 AH 45 54 23 – 28 39 ULT CPM 52 – 53 63 71 44 CLND 17 – 22 SOLDER LUGS 38 GGC ASL IACL P840 32 – 37 42 – 43 48 – 51 14 – 16 CRAM GGA 2ACL, 2ACN CLWD CLNS 11 – 13 31 41 1 CLWS 70 ILSCONS Vinyl Rings 79 – 80 ILSCONS Disconnects and Flag Terminals 85 86 SureCrimp® Copper Compression Lugs - Standard Barrel 1 Hole, w/Sight Hole - Conductor Range: #1 - #8 TYPE 453G LR-2 6 01 9 Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CSWS Catalog Number Wire Size Alt Wire Size Expanded* Wire Range Bolt Size Stud Hole Dia. A B C D CSWS-8-10 CSWS-8-14 CSWS-8-516 CSWS-8-38 CSWS-6-10 CSWS-6-14 CSWS-6-516 CSWS-6-38 CSWS-6-12 CSWS-6-34 CSWS-4-10 CSWS-4-14 CSWS-4-516 CSWS-4-38 CSWS-4-12 CSWS-3-10 CSWS-3-14 CSWS-3-516 CSWS-3-38 CSWS-3-12 CSWS-2-10 CSWS-2-14 CSWS-2-516 CSWS-2-38 CSWS-2-12 CSWS-1-10 CSWS-1-14 CSWS-1-516 CSWS-1-38 CSWS-1-12 #8 AWG #8 AWG #8 AWG #8 AWG #6 AWG #6 AWG #6 AWG #6 AWG #6 AWG #6 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #3 AWG #3 AWG #3 AWG #3 AWG #3 AWG #2 AWG #2 AWG #2 AWG #2 AWG #2 AWG #1 AWG #1 AWG #1 AWG #1 AWG #1 AWG #8 FLEX #8 FLEX #8 FLEX #8 FLEX #6 FLEX #6 FLEX #6 FLEX #6 FLEX #6 FLEX #4 FLEX #4 FLEX #4 FLEX #4 FLEX #4 FLEX #2 FLEX #2 FLEX #2 FLEX #2 FLEX #2 FLEX 4-6 AWG 4-6 AWG 4-6 AWG 4-6 AWG 4-6 AWG 3-6 AWG 3-6 AWG 3-6 AWG 3-6 AWG 3-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 1-6 AWG 1-6 AWG 1-6 AWG 1-6 AWG 1-6 AWG 10 1/4 5/16 3/8 10 1/4 5/16 3/8 1/2 3/4 10 1/4 5/16 3/8 1/2 10 1/4 5/16 3/8 1/2 10 1/4 5/16 3/8 1/2 10 1/4 5/16 3/8 1/2 0.219 0.281 0.343 0.406 0.219 0.281 0.343 0.406 0.562 0.781 0.219 0.281 0.343 0.406 0.562 0.219 0.281 0.343 0.406 0.562 0.219 0.281 0.343 0.406 0.562 0.219 0.281 0.343 0.406 0.562 0.562 0.680 0.875 0.875 0.562 0.680 0.875 0.875 1.250 1.687 0.562 0.680 0.875 0.875 1.250 0.562 0.680 0.875 0.875 1.250 0.562 0.680 0.875 0.875 1.250 0.562 0.875 0.875 0.875 1.250 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.625 0.625 0.625 0.625 0.625 0.625 0.625 0.625 0.625 0.625 0.625 0.625 0.625 0.625 0.625 1.257 1.375 1.570 1.570 1.257 1.375 1.570 1.570 1.945 2.382 1.296 1.414 1.609 1.609 1.984 1.442 1.560 1.755 1.755 2.130 1.473 1.591 1.786 1.786 2.161 1.517 1.830 1.830 1.830 2.205 0.374 0.486 0.532 0.593 0.411 0.411 0.532 0.593 0.750 0.411 0.486 0.486 0.486 0.593 0.750 0.532 0.532 0.532 0.593 0.750 0.599 0.599 0.599 0.599 0.750 0.673 0.673 0.673 0.673 0.750 A G Die Color Code Die Index O.D. I.D. 0.258 0.320 0.352 0.414 0.258 0.320 0.352 0.414 0.546 0.750 0.258 0.320 0.352 0.414 0.546 0.258 0.320 0.352 0.414 0.546 0.258 0.320 0.352 0.414 0.546 0.258 0.320 0.352 0.414 0.546 Red Red Red Red Blue Blue Blue Blue Blue Blue Gray Gray Gray Gray Gray White White White White White Brown Brown Brown Brown Brown Green Green Green Green Green I-21 I-21 I-21 I-21 I-24 I-24 I-24 I-24 I-24 I-24 I-29 I-29 I-29 I-29 I-29 I-29 I-29 I-29 I-29 I-29 I-33 I-33 I-33 I-33 I-33 I-37 I-37 I-37 I-37 I-37 0.272 0.272 0.272 0.272 0.295 0.295 0.295 0.295 0.295 0.295 0.343 0.343 0.343 0.343 0.343 0.375 0.375 0.375 0.375 0.375 0.421 0.421 0.421 0.421 0.421 0.468 0.468 0.468 0.468 0.468 0.179 0.179 0.179 0.179 0.203 0.203 0.203 0.203 0.203 0.203 0.250 0.250 0.250 0.250 0.250 0.275 0.275 0.275 0.275 0.275 0.312 0.312 0.312 0.312 0.312 0.359 0.359 0.359 0.359 0.359 Dimensions * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 2 SureCrimp® Copper Compression Lugs - Standard Barrel 1 Hole, w/Sight Hole - Conductor Range: 400kcmil - 1/0 A TYPE 453G LR-2 6 01 9 Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CSWS Stud Die Dimensions Alt Expanded* Bolt Hole Color Die Wire Size Wire Range Size Dia. A B C D G Code Index O.D. I.D. #1 FLEX 1/0-6 AWG 10 0.219 0.562 0.750 1.668 0.738 0.258 Pink I-42 0.515 0.390 #1 FLEX 1/0-6 AWG 1/4 0.281 0.875 0.750 1.981 0.738 0.320 Pink I-42 0.515 0.390 #1 FLEX 1/0-6 AWG 5/16 0.343 0.875 0.750 1.981 0.738 0.352 Pink I-42 0.515 0.390 #1 FLEX 1/0-6 AWG 3/8 0.406 0.875 0.750 1.981 0.738 0.414 Pink I-42 0.515 0.390 #1 FLEX 1/0-6 AWG 1/2 0.562 1.250 0.750 2.356 0.738 0.546 Pink I-42 0.515 0.390 1/0 FLEX 2/0-4 AWG 10 0.219 0.562 0.750 1.708 0.811 0.258 Black I-45 0.562 0.437 1/0 FLEX 2/0-4 AWG 1/4 0.281 0.875 0.750 2.021 0.811 0.320 Black I-45 0.562 0.437 1/0 FLEX 2/0-4 AWG 5/16 0.343 0.875 0.750 2.021 0.811 0.352 Black I-45 0.562 0.437 1/0 FLEX 2/0-4 AWG 3/8 0.406 0.875 0.750 2.021 0.811 0.414 Black I-45 0.562 0.437 1/0 FLEX 2/0-4 AWG 1/2 0.562 1.250 0.750 2.396 0.811 0.546 Black I-45 0.562 0.437 2/0 FLEX 3/0-2 AWG 10 0.219 0.562 0.750 1.751 0.885 0.258 Orange I-50 0.609 0.484 2/0 FLEX 3/0-2 AWG 1/4 0.281 0.875 0.750 2.064 0.885 0.320 Orange I-50 0.609 0.484 2/0 FLEX 3/0-2 AWG 5/16 0.343 0.875 0.750 2.064 0.885 0.352 Orange I-50 0.609 0.484 2/0 FLEX 3/0-2 AWG 3/8 0.406 0.875 0.750 2.064 0.885 0.414 Orange I-50 0.609 0.484 2/0 FLEX 3/0-2 AWG 1/2 0.562 1.250 0.750 2.439 0.885 0.546 Orange I-50 0.609 0.484 3/0 FLEX 4/0-1 AWG 1/4 0.281 0.875 0.875 2.241 0.999 0.320 Purple I-54 0.687 0.546 3/0 FLEX 4/0-1 AWG 5/16 0.343 0.875 0.875 2.241 0.999 0.352 Purple I-54 0.687 0.546 3/0 FLEX 4/0-1 AWG 3/8 0.406 0.875 0.875 2.241 0.999 0.414 Purple I-54 0.687 0.546 3/0 FLEX 4/0-1 AWG 1/2 0.562 1.250 0.875 2.616 0.999 0.546 Purple I-54 0.687 0.546 4/0 FLEX 250kcmil - 1/0 AWG 5/16 0.343 0.875 1.063 2.469 1.088 0.352 Yellow I-62 0.750 0.593 4/0 FLEX 250kcmil - 1/0 AWG 3/8 0.406 0.875 1.063 2.469 1.088 0.414 Yellow I-62 0.750 0.593 4/0 FLEX 250kcmil - 1/0 AWG 1/2 0.562 1.250 1.063 2.844 1.088 0.546 Yellow I-62 0.750 0.593 250 G,H FLEX 300kcmil - 2/0 AWG 5/16 0.343 0.875 1.063 2.525 1.189 0.352 White I-66 0.812 0.660 250 G,H FLEX 300kcmil - 2/0 AWG 3/8 0.406 0.875 1.063 2.525 1.189 0.414 White I-66 0.812 0.660 250 G,H FLEX 300kcmil - 2/0 AWG 1/2 0.562 1.250 1.063 2.900 1.189 0.546 White I-66 0.812 0.660 250 G,H FLEX 300kcmil - 2/0 AWG 5/8 0.656 1.437 1.063 3.087 1.189 0.671 White I-66 0.812 0.660 250 I,K,M FLEX CSWS-350-38 350kcmil 350kcmil - 3/0 AWG 3/8 0.406 0.875 1.063 2.561 1.291 0.414 Red I-71 0.890 0.703 262.2 DLO 250 I,K,M FLEX CSWS-350-12 350kcmil 350kcmil - 3/0 AWG 1/2 0.562 1.250 1.063 2.936 1.291 0.546 Red I-71 0.890 0.703 262.2 DLO 250 I,K,M FLEX CSWS-350-58 350kcmil 350kcmil - 3/0 AWG 5/8 0.656 1.437 1.063 3.123 1.291 0.671 Red I-71 0.890 0.703 262.2 DLO 300 G,H,I,K,M FLEX 400kcmil - 4/0 AWG 3/8 CSWS-400-38 400kcmil 0.406 0.875 1.188 2.730 1.365 0.414 Blue I-76 0.937 0.750 313.1 DLO 300 G,H,I,K,M FLEX CSWS-400-12 400kcmil 400kcmil - 4/0 AWG 1/2 0.562 1.250 1.188 3.105 1.365 0.546 Blue I-76 0.937 0.750 313.1 DLO 300 G,H,I,K,M FLEX CSWS-400-58 400kcmil 400kcmil - 4/0 AWG 5/8 0.656 1.437 1.188 3.292 1.365 0.671 Blue I-76 0.937 0.750 313.1 DLO * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. Catalog Number CSWS-1/0-10 CSWS-1/0-14 CSWS-1/0-516 CSWS-1/0-38 CSWS-1/0-12 CSWS-2/0-10 CSWS-2/0-14 CSWS-2/0-516 CSWS-2/0-38 CSWS-2/0-12 CSWS-3/0-10 CSWS-3/0-14 CSWS-3/0-516 CSWS-3/0-38 CSWS-3/0-12 CSWS-4/0-14 CSWS-4/0-516 CSWS-4/0-38 CSWS-4/0-12 CSWS-250-516 CSWS-250-38 CSWS-250-12 CSWS-300-516 CSWS-300-38 CSWS-300-12 CSWS-300-58 3 Wire Size 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 3/0 AWG 3/0 AWG 3/0 AWG 3/0 AWG 3/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 250kcmil 250kcmil 250kcmil 300kcmil 300kcmil 300kcmil 300kcmil 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 SureCrimp® Copper Compression Lugs - Standard Barrel 1 Hole, w/Sight Hole - Conductor Range: 1000kcmil - 500kcmil TYPE LR-2 6 01 9 453G Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CSWS Catalog Number Wire Size CSWS-500-12 500kcmil CSWS-500-38 500kcmil CSWS-500-58 500kcmil CSWS-600-38 600kcmil CSWS-600-12 600kcmil CSWS-600-58 600kcmil CSWS-650-516 650kcmil CSWS-650-38 650kcmil CSWS-650-12 650kcmil CSWS-650-58 650kcmil CSWS-700-38 700kcmil CSWS-700-12 700kcmil CSWS-700-58 700kcmil CSWS-750-38 750kcmil CSWS-750-12 750kcmil CSWS-750-58 750kcmil CSWS-1000-38 1000kcmil CSWS-1000-12 1000kcmil CSWS-1000-58 1000kcmil Alt Wire Size 350 G,H,I,K,M FLEX 373.7 DLO 350 G,H,I,K,M FLEX 373.7 DLO 350 G,H,I,K,M FLEX 373.7 DLO 400 G,H,I,K,M FLEX 444.4 DLO 400 G,H,I,K,M FLEX 444.4 DLO 400 G,H,I,K,M FLEX 444.4 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 600 G,H,I,M FLEX 646.4 DLO 600 G,H,I,M FLEX 646.4 DLO 600 G,H,I,M FLEX 646.4 DLO 750 G,H,I FLEX 777.7 DLO 750 G,H,I FLEX 777.7 DLO 750 G,H,I FLEX 777.7 DLO Expanded* Wire Range Bolt Size Stud Hole Dia. G Die Color Code A B C D Die Index O.D. I.D. 500kcmil - 250kcmil 1/2 0.562 1.250 1.300 3.282 1.535 0.414 Brown I-87 1.062 0.828 500kcmil - 250kcmil 3/8 0.406 0.875 1.300 2.907 1.535 0.546 Brown I-87 1.062 0.828 500kcmil - 250kcmil 5/8 0.656 1.437 1.300 3.469 1.535 0.671 Brown I-87 1.062 0.828 600kcmil - 250kcmil 3/8 0.406 0.875 1.375 3.059 1.712 0.414 Green I-94 1.187 0.920 600kcmil - 250kcmil 1/2 0.562 1.250 1.375 3.434 1.712 0.546 Green I-94 1.187 0.920 600kcmil - 250kcmil 5/8 0.656 1.437 1.375 3.621 1.712 0.671 Green I-94 1.187 0.920 650kcmil - 350kcmil 1/32 0.343 0.875 1.375 3.119 1.764 0.352 Pink I-99 1.217 0.958 650kcmil - 350kcmil 3/8 0.406 0.875 1.375 3.119 1.764 0.414 Pink I-99 1.217 0.958 650kcmil - 350kcmil 1/2 0.562 1.25 1.375 3.494 1.764 0.546 Pink I-99 1.217 0.958 650kcmil - 350kcmil 5/8 0.656 1.437 1.375 3.681 1.764 0.671 Pink I-99 1.217 0.958 700kcmil - 350kcmil 3/8 0.406 0.875 1.375 3.119 1.816 0.414 Pink I-99 1.250 0.991 700kcmil - 350kcmil 1/2 0.562 1.250 1.375 3.494 1.816 0.546 Pink I-99 1.250 0.991 700kcmil - 350kcmil 5/8 0.656 1.437 1.375 3.681 1.816 0.671 Pink I-99 1.250 0.991 750 kcmil - 500kcmil 3/8 0.406 0.875 1.500 3.277 1.901 0.414 Black I-106 1.313 1.031 750kcmil - 500kcmil 1/2 0.562 1.250 1.500 3.652 1.901 0.546 Black I-106 1.313 1.031 750kcmil - 500kcmil 5/8 0.656 1.437 1.500 3.839 1.901 0.671 Black I-106 1.313 1.031 1000kcmil - 750kcmil 3/8 0.406 0.875 1.625 3.525 2.169 0.414 White I-125 1.500 1.172 1000kcmil - 750kcmil 1/2 0.562 1.250 1.625 3.900 2.169 0.546 White I-125 1.500 1.172 1000kcmil - 750kcmil 5/8 0.656 1.437 1.625 4.087 2.169 0.671 White I-125 1.500 1.172 Dimensions A * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 4 SureCrimp® Copper Compression Lugs - Standard Barrel 2 Hole, w/Sight Hole - Conductor Range: #6 - #8 A TYPE Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CSWD Catalog Number Wire Size Alt Wire Size Expanded* Wire Range Bolt Size Stud Hole Dia. Stud Hole Spacing A G Die Color Code B C D Die Index O.D. I.D. CSWD-8-10-58 #8 AWG #8 FLEX - 10 0.219 0.625 1.250 0.500 1.945 0.374 0.258 Red I-21 0.272 0.179 CSWD-8-10-34 #8 AWG #8 FLEX - 10 0.219 0.750 1.437 0.500 2.132 0.374 0.258 Red I-21 0.272 0.179 CSWD-8-14-58 #8 AWG #8 FLEX - 1/4 0.281 0.625 1.437 0.500 2.132 0.486 0.320 Red I-21 0.272 0.179 CSWD-8-14-34 #8 AWG #8 FLEX - 1/4 0.281 0.750 1.437 0.500 2.132 0.486 0.320 Red I-21 0.272 0.179 CSWD-8-14-1 #8 AWG #8 FLEX - 1/4 0.281 1.000 1.687 0.500 2.382 0.486 0.320 Red I-21 0.272 0.179 CSWD-8-38-1 #8 AWG #8 FLEX - 3/8 0.406 1.000 1.937 0.500 2.632 0.593 0.414 Red I-21 0.272 0.179 CSWD-6-10-12 #6 AWG - - 10 0.219 0.500 1.250 0.500 1.945 0.411 0.258 Blue I-24 0.295 0.203 CSWD-6-10-58 #6 AWG - - 10 0.219 0.625 1.250 0.500 1.945 0.411 0.258 Blue I-24 0.295 0.203 CSWD-6-10-1116 #6 AWG - - 10 0.219 0.687 1.250 0.500 1.945 0.411 0.258 Blue I-24 0.295 0.203 CSWD-6-10-34 #6 AWG - - 10 0.219 0.750 1.437 0.500 2.132 0.411 0.258 Blue I-24 0.295 0.203 CSWD-6-14-12 #6 AWG - - 1/4 0.281 0.500 1.250 0.500 1.945 0.411 0.320 Blue I-24 0.295 0.203 CSWD-6-14-58 #6 AWG - - 1/4 0.281 0.625 1.437 0.500 2.132 0.411 0.320 Blue I-24 0.295 0.203 CSWD-6-14-34 #6 AWG - - 1/4 0.281 0.750 1.437 0.500 2.132 0.411 0.320 Blue I-24 0.295 0.203 CSWD-6-14-1 #6 AWG - - 1/4 0.281 1.000 1.687 0.500 2.382 0.411 0.320 Blue I-24 0.295 0.203 CSWD-6-516-34 #6 AWG - - 5/16 0.343 0.750 1.687 0.500 2.382 0.532 0.352 Blue I-24 0.295 0.203 CSWD-6-516-1 #6 AWG - - 5/16 0.343 1.000 1.937 0.500 2.632 0.532 0.352 Blue I-24 0.295 0.203 CSWD-6-38-34 #6 AWG - - 3/8 0.406 0.750 1.687 0.500 2.382 0.593 0.414 Blue I-24 0.295 0.203 CSWD-6-38-78 #6 AWG - - 3/8 0.406 0.875 1.937 0.500 2.632 0.593 0.414 Blue I-24 0.295 0.203 CSWD-6-38-1 #6 AWG - - 3/8 0.406 1.000 1.937 0.500 2.632 0.593 0.414 Blue I-24 0.295 0.203 CSWD-6-12-134 #6 AWG - - 1/2 0.562 1.750 3.000 0.500 3.695 0.750 0.546 Blue I-24 0.295 0.203 Dimensions * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. 5 LR-2 6 01 9 453G 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 SureCrimp® Copper Compression Lugs - Standard Barrel 2 Hole, w/Sight Hole - Conductor Range: #3 - #4 TYPE LR-2 6 01 9 453G Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CSWD Catalog Number Wire Size Alt Wire Size Expanded* Wire Range Bolt Size Stud Hole Dia. Stud Hole Spacing A G Die Color Code B C D Die Index O.D. I.D. CSWD-4-10-58 #4 AWG #6 FLEX 4-6 AWG 10 0.219 0.625 1.250 0.500 1.984 0.486 0.258 Gray I-29 0.343 0.250 CSWD-4-10-34 #4 AWG #6 FLEX 4-6 AWG 10 0.219 0.750 1.437 0.500 2.171 0.486 0.258 Gray I-29 0.343 0.250 CSWD-4-10-1 #4 AWG #6 FLEX 4-6 AWG 10 0.219 1.000 1.687 0.500 2.421 0.486 0.258 Gray I-29 0.343 0.250 CSWD-4-14-58 #4 AWG #6 FLEX 4-6 AWG 1/4 0.281 0.625 1.437 0.500 2.171 0.486 0.320 Gray I-29 0.343 0.250 CSWD-4-14-34 #4 AWG #6 FLEX 4-6 AWG 1/4 0.281 0.750 1.437 0.500 2.171 0.486 0.320 Gray I-29 0.343 0.250 CSWD-4-14-1 #4 AWG #6 FLEX 4-6 AWG 1/4 0.281 1.000 1.687 0.500 2.421 0.486 0.320 Gray I-29 0.343 0.250 CSWD-4-516-1 #4 AWG #6 FLEX 4-6 AWG 1/4 0.343 1.000 1.937 0.500 2.671 0.486 0.320 Gray I-29 0.343 0.250 CSWD-4-38-34 #4 AWG #6 FLEX 4-6 AWG 3/8 0.406 0.750 1.687 0.500 2.421 0.593 0.414 Gray I-29 0.343 0.250 CSWD-4-38-1 #4 AWG #6 FLEX 4-6 AWG 3/8 0.406 1.000 1.937 0.500 2.671 0.593 0.414 Gray I-29 0.343 0.250 CSWD-4-12-134 #4 AWG #6 FLEX 4-6 AWG 1/2 0.562 1.750 3.000 0.500 3.734 0.750 0.546 Gray I-29 0.343 0.250 CSWD-3-14-58 #3 AWG #4 FLEX 3-6 AWG 1/4 0.281 0.625 1.437 0.625 2.317 0.532 0.320 White I-29 0.375 0.275 CSWD-3-14-34 #3 AWG #4 FLEX 3-6 AWG 1/4 0.281 0.750 1.437 0.625 2.317 0.532 0.320 White I-29 0.375 0.275 CSWD-3-516-1 #3 AWG #4 FLEX 3-6 AWG 5/16 0.343 1.000 1.937 0.625 2.817 0.532 0.352 White I-29 0.375 0.275 CSWD-3-38-34 #3 AWG #4 FLEX 3-6 AWG 3/8 0.406 0.750 1.687 0.625 2.567 0.593 0.414 White I-29 0.375 0.275 CSWD-3-38-1 #3 AWG #4 FLEX 3-6 AWG 3/8 0.406 1.000 1.937 0.625 2.817 0.593 0.414 White I-29 0.375 0.275 CSWD-3-12-134 #3 AWG #4 FLEX 3-6 AWG 1/2 0.562 1.750 3.000 0.625 3.880 0.750 0.546 White I-29 0.375 0.275 Dimensions A * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 6 SureCrimp® Copper Compression Lugs - Standard Barrel 2 Hole, w/Sight Hole - Conductor Range: 1/0 - #2 A TYPE Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CSWD Catalog Number Wire Size Alt Wire Size Expanded* Wire Range Bolt Size Stud Hole Dia. Stud Hole Spacing A B C D CSWD-2-10-34 CSWD-2-14-58 CSWD-2-14-34 CSWD-2-14-1 CSWD-2-516-34 CSWD-2-516-1 CSWD-2-38-34 CSWD-2-38-78 CSWD-2-38-1 CSWD-2-38-134 CSWD-2-12-134 CSWD-1-14-58 CSWD-1-14-34 CSWD-1-14-1 CSWD-1-516-78 CSWD-1-516-1 CSWD-1-38-1 CSWD-1-12-134 CSWD-1/0-14-58 CSWD-1/0-14-34 CSWD-1/0-14-1 CSWD-1/0-516-34 CSWD-1/0-516-78 CSWD-1/0-516-1 CSWD-1/0-38-1 CSWD-1/0-38-134 CSWD-1/0-12-1 CSWD-1/0-12-134 #2 AWG #2 AWG #2 AWG #2 AWG #2 AWG #2 AWG #2 AWG #2 AWG #2 AWG #2 AWG #2 AWG #1 AWG #1 AWG #1 AWG #1 AWG #1 AWG #1 AWG #1 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG #2 FLEX #2 FLEX #2 FLEX #2 FLEX #2 FLEX #2 FLEX #2 FLEX #1 FLEX #1 FLEX #1 FLEX #1 FLEX #1 FLEX #1 FLEX #1 FLEX #1 FLEX #1 FLEX #1 FLEX 2-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 1-6 AWG 1-6 AWG 1-6 AWG 1-6 AWG 1-6 AWG 1-6 AWG 1-6 AWG 1/0-6 AWG 1/0-6 AWG 1/0-6 AWG 1/0-6 AWG 1/0-6 AWG 1/0-6 AWG 1/0-6 AWG 1/0-6 AWG 1/0-6 AWG 1/0-6 AWG 10 1/4 1/4 1/4 5/16 5/16 3/8 3/8 3/8 3/8 1/2 1/4 1/4 1/4 5/16 5/16 3/8 1/2 1/4 1/4 1/4 5/16 5/16 5/16 3/8 3/8 1/2 1/2 0.219 0.281 0.281 0.281 0.343 0.343 0.406 0.406 0.406 0.406 0.562 0.281 0.281 0.281 0.343 0.343 0.406 0.562 0.281 0.281 0.281 0.343 0.343 0.343 0.406 0.406 0.562 0.562 0.750 0.625 0.750 1.000 0.750 1.000 0.750 0.875 1.000 1.750 1.750 0.625 0.750 1.000 0.875 1.000 1.000 1.750 0.625 0.750 1.000 0.750 0.875 1.000 1.000 1.750 1.000 1.750 1.437 1.437 1.437 1.687 1.687 1.937 1.687 1.937 1.937 2.625 3.000 1.437 1.437 1.687 1.687 1.937 1.937 3.000 1.437 1.437 1.687 1.687 1.687 1.937 1.937 2.625 2.125 3.000 0.625 0.625 0.625 0.625 0.625 0.625 0.625 0.625 0.625 0.625 0.625 0.625 0.625 0.625 0.625 0.625 0.625 0.625 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 2.348 2.348 2.348 2.598 2.598 2.848 2.598 2.848 2.848 3.536 3.911 2.392 2.392 2.642 2.642 2.892 2.892 3.955 2.543 2.543 2.793 2.793 2.793 3.043 3.043 3.731 3.231 4.106 0.599 0.599 0.599 0.599 0.599 0.599 0.599 0.599 0.599 0.599 0.750 0.673 0.673 0.673 0.673 0.673 0.673 0.750 0.738 0.738 0.738 0.738 0.738 0.738 0.738 0.738 0.738 0.738 G Die Color Code Die Index O.D. I.D. 0.258 0.320 0.320 0.320 0.352 0.352 0.414 0.414 0.414 0.414 0.546 0.320 0.320 0.320 0.352 0.352 0.414 0.546 0.320 0.320 0.320 0.352 0.352 0.352 0.414 0.414 0.546 0.546 Brown Brown Brown Brown Brown Brown Brown Brown Brown Brown Brown Green Green Green Green Green Green Green Pink Pink Pink Pink Pink Pink Pink Pink Pink Pink I-33 I-33 I-33 I-33 I-33 I-33 I-33 I-33 I-33 I-33 I-33 I-37 I-37 I-37 I-37 I-37 I-37 I-37 I-42 I-42 I-42 I-42 I-42 I-42 I-42 I-42 I-42 I-42 0.421 0.421 0.421 0.421 0.421 0.421 0.421 0.421 0.421 0.421 0.421 0.468 0.468 0.468 0.468 0.468 0.468 0.468 0.515 0.515 0.515 0.515 0.515 0.515 0.515 0.515 0.515 0.515 Dimensions * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. 7 LR-2 6 01 9 453G 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 0.312 0.312 0.312 0.312 0.312 0.312 0.312 0.312 0.312 0.312 0.312 0.359 0.359 0.359 0.359 0.359 0.359 0.359 0.390 0.390 0.390 0.390 0.390 0.390 0.390 0.390 0.390 0.390 SureCrimp® Copper Compression Lugs - Standard Barrel 2 Hole, w/Sight Hole - Conductor Range: 4/0 - 2/0 TYPE LR-2 6 01 9 453G Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CSWD Catalog Number Wire Size Alt Wire Size Expanded* Wire Range Bolt Size Stud Hole Dia. Stud Hole Spacing G Die Color Code A B C D Die Index O.D. I.D. CSWD-2/0-14-58 2/0 AWG 1/0 FLEX 2/0-4 AWG 1/4 0.281 0.625 1.437 0.750 2.583 0.811 0.320 Black I-45 0.562 0.437 CSWD-2/0-14-34 2/0 AWG 1/0 FLEX 2/0-4 AWG 1/4 0.281 0.750 1.437 0.750 CSWD-2/0-14-1 2/0 AWG 1/0 FLEX 2/0-4 AWG 1/4 0.281 1.000 1.687 0.750 2.583 0.811 0.320 Black I-45 0.562 0.437 2.833 0.811 0.320 Black I-45 0.562 0.437 CSWD-2/0-516-78 2/0 AWG 1/0 FLEX 2/0-4 AWG 5/16 0.343 0.875 1.687 CSWD-2/0-516-1 2/0 AWG 1/0 FLEX 2/0-4 AWG 5/16 0.343 1.000 1.937 0.750 2.833 0.811 0.352 Black I-45 0.562 0.437 0.750 3.083 0.811 0.352 Black I-45 0.562 0.437 Dimensions CSWD-2/0-38-1 2/0 AWG 1/0 FLEX 2/0-4 AWG 3/8 0.406 1.000 1.937 0.750 3.083 0.811 0.414 Black I-45 0.562 0.437 CSWD-2/0-38-134 2/0 AWG 1/0 FLEX 2/0-4 AWG 3/8 0.406 1.750 2.625 0.750 3.771 0.811 0.414 Black I-45 0.562 0.437 CSWD-2/0-12-1 2/0 AWG 1/0 FLEX 2/0-4 AWG 1/2 0.562 1.000 2.125 0.750 3.271 0.811 0.546 Black I-45 0.562 0.437 CSWD-2/0-12-134 2/0 AWG 1/0 FLEX 2/0-4 AWG 1/2 0.562 1.750 3.000 0.750 4.146 0.811 0.546 Black I-45 0.562 0.437 CSWD-3/0-14-58 3/0 AWG 2/0 FLEX 3/0-2 AWG 1/4 0.281 0.625 1.437 0.750 2.626 0.885 0.320 Orange I-50 0.609 0.484 CSWD-3/0-14-34 3/0 AWG 2/0 FLEX 3/0-2 AWG 1/4 0.281 0.750 1.437 0.750 2.626 0.885 0.320 Orange I-50 0.609 0.484 CSWD-3/0-516-1 3/0 AWG 2/0 FLEX 3/0-2 AWG 5/16 0.343 1.000 1.937 0.750 3.126 0.885 0.352 Orange I-50 0.609 0.484 CSWD-3/0-38-1 3/0 AWG 2/0 FLEX 3/0-2 AWG 3/8 0.406 1.000 1.937 0.750 3.126 0.885 0.414 Orange I-50 0.609 0.484 CSWD-3/0-12-134 3/0 AWG 2/0 FLEX 3/0-2 AWG 1/2 0.562 1.750 3.000 0.750 4.189 0.885 0.546 Orange I-50 0.609 0.484 CSWD-4/0-14-58 4/0 AWG 3/0 FLEX 4/0-1 AWG 1/4 0.281 0.625 1.437 0.875 2.803 0.999 0.320 Purple I-54 0.687 0.546 CSWD-4/0-14-34 4/0 AWG 3/0 FLEX 4/0-1 AWG 1/4 0.281 0.750 1.437 0.875 2.803 0.999 0.320 Purple I-54 0.687 0.546 CSWD-4/0-14-1 4/0 AWG 3/0 FLEX 4/0-1 AWG 1/4 0.281 1.000 1.687 0.875 3.053 0.999 0.320 Purple I-54 0.687 0.546 CSWD-4/0-516-34 4/0 AWG 3/0 FLEX 4/0-1 AWG 5/16 0.343 0.750 1.687 0.875 3.053 0.999 0.352 Purple I-54 0.687 0.546 CSWD-4/0-516-1 4/0 AWG 3/0 FLEX 4/0-1 AWG 5/16 0.343 1.000 1.937 0.875 3.303 0.999 0.352 Purple I-54 0.687 0.546 CSWD-4/0-516-134 4/0 AWG 3/0 FLEX 4/0-1 AWG 5/16 0.343 1.750 2.500 0.875 3.866 0.999 0.352 Purple I-54 0.687 0.546 CSWD-4/0-38-1 4/0 AWG 3/0 FLEX 4/0-1 AWG 3/8 0.406 1.000 1.937 0.875 3.303 0.999 0.414 Purple I-54 0.687 0.546 CSWD-4/0-38-134 4/0 AWG 3/0 FLEX 4/0-1 AWG 3/8 0.406 1.750 2.625 0.875 3.991 0.999 0.414 Purple I-54 0.687 0.546 CSWD-4/0-12-1 4/0 AWG 3/0 FLEX 4/0-1 AWG 1/2 0.562 1.000 2.125 0.875 3.491 0.999 0.546 Purple I-54 0.687 0.546 CSWD-4/0-12-114 4/0 AWG 3/0 FLEX 4/0-1 AWG 1/2 0.562 1.250 2.500 0.875 3.866 0.999 0.546 Purple I-54 0.687 0.546 CSWD-4/0-12-134 4/0 AWG 3/0 FLEX 4/0-1 AWG 1/2 0.562 1.750 3.000 0.875 4.366 0.999 0.546 Purple I-54 0.687 0.546 A * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 8 SureCrimp® Copper Compression Lugs - Standard Barrel 2 Hole, w/Sight Hole - Conductor Range: 500kcmil - 250kcmil A TYPE Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CSWD Stud Hole Dia. Stud Hole Spacing A B C D G Die Color Code 1/4 0.281 0.750 1.437 1.063 3.031 1.088 0.320 Yellow I-62 0.750 0.593 3/8 0.406 1.00 1.937 1.063 3.531 1.088 0.414 Yellow I-62 0.750 0.593 3/8 0.406 1.750 2.625 1.063 4.219 1.088 0.414 Yellow I-62 0.750 0.593 1/2 0.562 1.250 2.500 1.063 4.094 1.088 0.546 Yellow I-62 0.750 0.593 1/2 0.562 1.750 3.000 1.063 4.594 1.088 0.546 Yellow I-62 0.750 0.593 3/8 0.406 1.000 1.937 1.063 3.587 1.189 0.414 White I-66 0.812 0.660 1/2 0.562 1.750 3.000 1.063 4.650 1.189 0.546 White I-66 0.812 0.660 1/4 0.281 0.750 1.437 1.063 3.123 1.291 0.320 Red I-71 0.890 0.703 5/16 0.343 1.750 2.500 1.063 4.186 1.291 0.352 Red I-71 0.890 0.703 3/8 0.406 1.000 1.937 1.063 3.623 1.291 0.414 Red I-71 0.890 0.703 1/2 0.562 1.250 2.500 1.063 4.186 1.291 0.546 Red I-71 0.890 0.703 1/2 0.562 1.750 3.000 1.063 4.686 1.291 0.546 Red I-71 0.890 0.703 3/8 0.406 1.000 1.937 1.188 3.792 1.365 0.414 Blue I-76 0.937 0.750 3/8 0.406 1.062 1.937 1.188 3.792 1.365 0.414 Blue I-76 0.937 0.750 1/2 0.562 1.750 3.000 1.188 4.855 1.365 0.546 Blue I-76 0.937 0.750 1/4 0.281 0.750 1.437 1.300 3.469 1.535 0.320 Brown I-87 1.062 0.828 3/8 0.406 1.000 1.937 1.300 3.969 1.535 0.414 Brown I-87 1.062 0.828 1/2 0.562 1.250 2.500 1.300 4.532 1.535 0.546 Brown I-87 1.062 0.828 1/2 0.562 1.750 3.000 1.300 5.032 1.535 0.546 Brown I-87 1.062 0.828 Catalog Number Wire Size Alt Wire Size Expanded* Bolt Wire Range Size CSWD-250-14-34 250kcmil 4/0 FLEX CSWD-250-38-1 250kcmil 4/0 FLEX CSWD-250-38-134 250kcmil 4/0 FLEX CSWD-250-12-114 250kcmil 4/0 FLEX CSWD-250-12-134 250kcmil 4/0 FLEX CSWD-300-38-1 300kcmil 250 G,H FLEX CSWD-300-12-134 300kcmil 250 G,H FLEX CSWD-350-14-34 350kcmil 250 I,K,M FLEX 262.2 DLO 250 I,K,M FLEX 262.2 DLO 250 I,K,M FLEX 262.2 DLO 250 I,K,M FLEX 262.2 DLO 250 I,K,M FLEX 262.2 DLO 300 G,H,I,K,M FLEX 313.1 DLO 300 G,H,I,K,M FLEX 313.1 DLO 300 G,H,I,K,M FLEX 313.1 DLO 350 G,H,I,K,M FLEX 373.7 DLO 350 G,H,I,K,M FLEX 373.7 DLO 350 G,H,I,K,M FLEX 373.7 DLO 350 G,H,I,K,M FLEX 373.7 DLO 250kcmil 1/0 AWG 250kcmil 1/0 AWG 250kcmil 1/0 AWG 250kcmil 1/0 AWG 250kcmil 1/0 AWG 300kcmil 2/0 AWG 300kcmil 2/0 AWG 350kcmil 3/0 AWG 350kcmil 3/0 AWG 350kcmil 3/0 AWG 350kcmil 3/0 AWG 350kcmil 3/0 AWG 400kcmil 4/0 AWG 400kcmil 4/0 AWG 400kcmil 4/0 AWG 500kcmil 250kcmil 500kcmil 250kcmil 500kcmil 250kcmil 500kcmil 250kcmil CSWD-350-516-134 350kcmil CSWD-350-38-1 350kcmil CSWD-350-12-114 350kcmil CSWD-350-12-134 350kcmil CSWD-400-38-1 400kcmil CSWD-400-38-116 400kcmil CSWD-400-12-134 400kcmil CSWD-500-14-34 500kcmil CSWD-500-38-1 500kcmil CSWD-500-12-114 500kcmil CSWD-500-12-134 500kcmil Dimensions Die Index O.D. I.D. * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. 9 LR-2 6 01 9 453G 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 SureCrimp® Copper Compression Lugs - Standard Barrel 2 Hole w/Sight Hole - Conductor Range: 1000kcmil - 600kcmil TYPE LR-2 6 01 9 453G Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CSWD Catalog Number Wire Size CSWD-600-38-1 600kcmil CSWD-600-12-134 600kcmil CSWD-650-12-134 650kcmil CSWD-650-12-114 650kcmil CSWD-650-38-1 650kcmil CSWD-650-38-118 650kcmil CSWD-650-516-1 650kcmil CSWD-700-38-1 700kcmil CSWD-700-12-114 700kcmil CSWD-700-12-134 700kcmil CSWD-700-12-178 700kcmil CSWD-750-38-1 750kcmil CSWD-750-38-118 750kcmil CSWD-750-12-112 750kcmil CSWD-750-12-134 750kcmil CSWD-750-58-112 750kcmil CSWD-1000-38-1 1000kcmil CSWD-1000-12-114 1000kcmil CSWD-1000-12-134 1000kcmil CSWD-1000-58-112 1000kcmil Alt Wire Size 400 G,H,I,K,M FLEX 444.4 DLO 400 G,H,I,K,M FLEX 444.4 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 600 G,H,I,M FLEX 646.4 DLO 600 G,H,I,M FLEX 646.4 DLO 600 G,H,I,M FLEX 646.4 DLO 600 G,H,I,M FLEX 646.4 DLO 600 G,H,I,M FLEX 646.4 DLO 750 G,H,I FLEX 777.7 DLO 750 G,H,I FLEX 777.7 DLO 750 G,H,I FLEX 777.7 DLO 750 G,H,I FLEX 777.7 DLO Expanded* Wire Range 600kcmil 250kcmil 600kcmil 250kcmil 650kcmil 350kcmil 650kcmil 350kcmil 650kcmil 350kcmil 650kcmil 350kcmil 650kcmil 350kcmil 700kcmil 350kcmil 700kcmil 350kcmil 700kcmil 350kcmil 700kcmil 350kcmil 750kcmil 500kcmil 750kcmil 500kcmil 750kcmil 500kcmil 750kcmil 500kcmil 750kcmil 500kcmil 1000kcmil 750kcmil 1000kcmil 750kcmil 1000kcmil 750kcmil 1000kcmil 750kcmil Bolt Size Stud Hole Dia. Stud Hole Spacing A G Die Color Code B C D Die Index O.D. I.D. 3/8 0.406 1.000 1.937 1.375 4.121 1.712 0.414 Green I-94 1.187 0.920 1/2 0.562 1.750 3.000 1.375 5.184 1.712 0.546 Green I-94 1.187 0.920 1/2 0.562 1.75 3 1.375 5.244 1.764 0.546 Pink I-99 1.217 0.958 1/2 0.562 1.25 2.5 1.375 4.744 1.764 0.546 Pink I-99 1.217 0.958 3/8 0.406 1 1.937 1.375 4.181 1.764 0.414 Pink I-99 1.217 0.958 3/8 0.406 1.125 2.125 1.375 4.369 1.764 0.414 Pink I-99 1.217 0.958 1/32 0.343 1 1.937 1.375 4.181 1.764 0.352 Pink I-99 1.217 0.958 3/8 0.406 1.000 1.937 1.375 4.181 1.816 0.414 Pink I-99 1.250 0.991 1/2 0.562 1.250 2.500 1.375 4.744 1.816 0.546 Pink I-99 1.250 0.991 1/2 0.562 1.750 3.000 1.375 5.244 1.816 0.546 Pink I-99 1.250 0.991 1/2 0.562 1.875 3.000 1.375 5.244 1.816 0.546 Pink I-99 1.250 0.991 3/8 0.406 1.000 1.937 1.500 4.339 1.901 0.414 Black I-106 1.313 1.031 3/8 0.406 1.125 2.125 1.500 4.527 1.901 0.414 Black I-106 1.313 1.031 1/2 0.562 1.500 2.625 1.500 5.027 1.901 0.546 Black I-106 1.313 1.031 1/2 0.562 1.750 3.000 1.500 5.402 1.901 0.546 Black I-106 1.313 1.031 5/8 0.562 1.500 3.000 1.500 5.402 1.901 0.671 Black I-106 1.313 1.031 3/8 0.406 1.000 1.937 1.625 4.587 2.169 0.414 White I-125 1.500 1.172 1/2 0.562 1.250 2.500 1.625 5.150 2.169 0.546 White I-125 1.500 1.172 1/2 0.562 1.750 3.000 1.625 5.650 2.169 0.546 White I-125 1.500 1.172 5/8 0.562 1.500 3.000 1.625 5.650 2.169 0.671 White I-125 1.500 1.172 Dimensions A * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 10 SureCrimp® Copper Compression Lugs - Long Barrel 1 Hole, w/Sight Hole - Conductor Range: #1 - #8 A TYPE 453G Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Long barrel length with chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CLWS Catalog Number Wire Size Alt Wire Size Expanded* Wire Range Bolt Size Stud Hole Dia. A B C D CLWS-8-10 CLWS-8-14 CLWS-8-516 CLWS-8-38 CLWS-6-10 CLWS-6-14 CLWS-6-516 CLWS-6-38 CLWS-6-12 CLWS-6-34 CLWS-4-10 CLWS-4-14 CLWS-4-516 CLWS-4-38 CLWS-4-12 CLWS-3-10 CLWS-3-14 CLWS-3-516 CLWS-3-38 CLWS-3-12 CLWS-2-10 CLWS-2-14 CLWS-2-516 CLWS-2-38 CLWS-2-12 CLWS-1-10 CLWS-1-14 CLWS-1-516 CLWS-1-38 CLWS-1-12 #8 AWG #8 AWG #8 AWG #8 AWG #6 AWG #6 AWG #6 AWG #6 AWG #6 AWG #6 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #3 AWG #3 AWG #3 AWG #3 AWG #3 AWG #2 AWG #2 AWG #2 AWG #2 AWG #2 AWG #1 AWG #1 AWG #1 AWG #1 AWG #1 AWG #8 FLEX #8 FLEX #8 FLEX #8 FLEX #6 FLEX #6 FLEX #6 FLEX #6 FLEX #6 FLEX #4 FLEX #4 FLEX #4 FLEX #4 FLEX #4 FLEX #2 FLEX #2 FLEX #2 FLEX #2 FLEX #2 FLEX 4-6 AWG 4-6 AWG 4-6 AWG 4-6 AWG 4-6 AWG 3-6 AWG 3-6 AWG 3-6 AWG 3-6 AWG 3-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 1-6 AWG 1-6 AWG 1-6 AWG 1-6 AWG 1-6 AWG 10 1/4 5/16 3/8 10 1/4 5/16 3/8 1/2 3/4 10 1/4 5/16 3/8 1/2 10 1/4 5/16 3/8 1/2 10 1/4 5/16 3/8 1/2 10 1/4 5/16 3/8 1/2 0.219 0.281 0.343 0.406 0.219 0.281 0.343 0.406 0.562 0.781 0.219 0.281 0.343 0.406 0.562 0.219 0.281 0.343 0.406 0.562 0.219 0.281 0.343 0.406 0.562 0.219 0.281 0.343 0.406 0.562 0.562 0.680 0.875 0.875 0.562 0.680 0.875 0.875 1.250 1.687 0.562 0.680 0.875 0.875 1.250 0.562 0.680 0.875 0.875 1.250 0.562 0.680 0.875 0.875 1.250 0.562 0.875 0.875 0.875 1.250 0.812 0.812 0.812 0.812 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.375 1.375 1.375 1.375 1.375 1.569 1.687 1.882 1.882 1.882 2.000 2.195 2.195 2.570 3.007 1.921 2.039 2.234 2.234 2.609 1.942 2.060 2.255 2.255 2.630 1.973 2.091 2.286 2.286 2.661 2.267 2.580 2.580 2.580 2.955 0.374 0.486 0.532 0.593 0.411 0.411 0.532 0.593 0.750 0.411 0.486 0.486 0.486 0.593 0.750 0.532 0.532 0.532 0.593 0.750 0.599 0.599 0.599 0.599 0.750 0.673 0.673 0.673 0.673 0.750 G Die Color Code Die Index O.D. I.D. 0.258 0.320 0.352 0.414 0.258 0.320 0.352 0.414 0.546 0.750 0.258 0.320 0.352 0.414 0.546 0.258 0.320 0.352 0.414 0.546 0.258 0.320 0.352 0.414 0.546 0.258 0.320 0.352 0.414 0.546 Red Red Red Red Blue Blue Blue Blue Blue Blue Gray Gray Gray Gray Gray White White White White White Brown Brown Brown Brown Brown Green Green Green Green Green I-21 I-21 I-21 I-21 I-24 I-24 I-24 I-24 I-24 I-24 I-29 I-29 I-29 I-29 I-29 I-29 I-29 I-29 I-29 I-29 I-33 I-33 I-33 I-33 I-33 I-37 I-37 I-37 I-37 I-37 0.272 0.272 0.272 0.272 0.295 0.295 0.295 0.295 0.295 0.295 0.343 0.343 0.343 0.343 0.343 0.375 0.375 0.375 0.375 0.375 0.421 0.421 0.421 0.421 0.421 0.468 0.468 0.468 0.468 0.468 0.179 0.179 0.179 0.179 0.203 0.203 0.203 0.203 0.203 0.203 0.250 0.250 0.250 0.250 0.250 0.275 0.275 0.275 0.275 0.275 0.312 0.312 0.312 0.312 0.312 0.359 0.359 0.359 0.359 0.359 Dimensions * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. 11 LR-2 6 01 9 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 SureCrimp® Copper Compression Lugs - Long Barrel 1 Hole, w/Sight Hole - Conductor Range: 400kcmil - 1/0 TYPE Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Long barrel length with chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CLWS Stud Dimensions Alt Expanded* Bolt Hole Wire Size Wire Range Size Dia. A B C D #1 FLEX 1/0-6 AWG 10 0.219 0.562 1.500 2.418 0.738 #1 FLEX 1/0-6 AWG 1/4 0.281 0.875 1.500 2.731 0.738 #1 FLEX 1/0-6 AWG 5/16 0.343 0.875 1.500 2.731 0.738 #1 FLEX 1/0-6 AWG 3/8 0.406 0.875 1.500 2.731 0.738 #1 FLEX 1/0-6 AWG 1/2 0.562 1.250 1.500 3.106 0.738 1/0 FLEX 2/0-4 AWG 10 0.219 0.562 1.500 2.458 0.811 1/0 FLEX 2/0-4 AWG 1/4 0.281 0.875 1.500 2.771 0.811 1/0 FLEX 2/0-4 AWG 5/16 0.343 0.875 1.500 2.771 0.811 1/0 FLEX 2/0-4 AWG 3/8 0.406 0.875 1.500 2.771 0.811 1/0 FLEX 2/0-4 AWG 1/2 0.562 1.250 1.500 3.146 0.811 2/0 FLEX 3/0-2 AWG 10 0.219 0.562 1.500 2.501 0.885 2/0 FLEX 3/0-2 AWG 1/4 0.281 0.875 1.500 2.814 0.885 2/0 FLEX 3/0-2 AWG 5/16 0.343 0.875 1.500 2.814 0.885 2/0 FLEX 3/0-2 AWG 3/8 0.406 0.875 1.500 2.814 0.885 2/0 FLEX 3/0-2 AWG 1/2 0.562 1.250 1.500 3.189 0.885 3/0 FLEX 4/0-1 AWG 1/4 0.281 0.875 1.500 2.866 0.999 3/0 FLEX 4/0-1 AWG 5/16 0.343 0.875 1.500 2.866 0.999 3/0 FLEX 4/0-1 AWG 3/8 0.406 0.875 1.500 2.866 0.999 3/0 FLEX 4/0-1 AWG 1/2 0.562 1.250 1.500 3.241 0.999 4/0 FLEX 250kcmil - 1/0 AWG 5/16 0.343 0.875 1.688 3.094 1.088 4/0 FLEX 250kcmil - 1/0 AWG 3/8 0.406 0.875 1.688 3.094 1.088 4/0 FLEX 250kcmil - 1/0 AWG 1/2 0.562 1.250 1.688 3.469 1.088 250 G,H FLEX 300kcmil - 2/0 AWG 5/16 0.343 0.875 2.000 3.462 1.189 250 G,H FLEX 300kcmil - 2/0 AWG 3/8 0.406 0.875 2.000 3.462 1.189 250 G,H FLEX 300kcmil - 2/0 AWG 1/2 0.562 1.250 2.000 3.837 1.189 250 I,K,M FLEX CLWS-350-38 350kcmil 350kcmil - 3/0 AWG 3/8 0.406 0.875 2.000 3.498 1.291 262.2 DLO 250 I,K,M FLEX CLWS-350-12 350kcmil 350kcmil - 3/0 AWG 1/2 0.562 1.250 2.000 3.873 1.291 262.2 DLO 250 I,K,M FLEX CLWS-350-58 350kcmil 350kcmil - 3/0 AWG 5/8 0.656 1.437 2.000 4.060 1.291 262.2 DLO 300 G,H,I,K,M FLEX 400kcmil - 4/0 AWG 3/8 CLWS-400-38 400kcmil 0.406 0.875 2.125 3.667 1.365 313.1 DLO 300 G,H,I,K,M FLEX 400kcmil - 4/0 AWG 1/2 CLWS-400-12 400kcmil 0.562 1.250 2.125 4.042 1.365 313.1 DLO 300 G,H,I,K,M FLEX 400kcmil - 4/0 AWG 5/8 CLWS-400-58 400kcmil 0.656 1.437 2.125 4.229 1.365 313.1 DLO * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. Catalog Number CLWS-1/0-10 CLWS-1/0-14 CLWS-1/0-516 CLWS-1/0-38 CLWS-1/0-12 CLWS-2/0-10 CLWS-2/0-14 CLWS-2/0-516 CLWS-2/0-38 CLWS-2/0-12 CLWS-3/0-10 CLWS-3/0-14 CLWS-3/0-516 CLWS-3/0-38 CLWS-3/0-12 CLWS-4/0-14 CLWS-4/0-516 CLWS-4/0-38 CLWS-4/0-12 CLWS-250-516 CLWS-250-38 CLWS-250-12 CLWS-300-516 CLWS-300-38 CLWS-300-12 LR-2 6 01 9 453G Wire Size 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 3/0 AWG 3/0 AWG 3/0 AWG 3/0 AWG 3/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 250kcmil 250kcmil 250kcmil 300kcmil 300kcmil 300kcmil A G 0.258 0.320 0.352 0.414 0.546 0.258 0.320 0.352 0.414 0.546 0.258 0.320 0.352 0.414 0.546 0.320 0.352 0.414 0.546 0.352 0.414 0.546 0.352 0.414 0.546 Die Color Code Pink Pink Pink Pink Pink Black Black Black Black Black Orange Orange Orange Orange Orange Purple Purple Purple Purple Yellow Yellow Yellow White White White Die Index I-42 I-42 I-42 I-42 I-42 I-45 I-45 I-45 I-45 I-45 I-50 I-50 I-50 I-50 I-50 I-54 I-54 I-54 I-54 I-62 I-62 I-62 I-66 I-66 I-66 O.D. 0.515 0.515 0.515 0.515 0.515 0.562 0.562 0.562 0.562 0.562 0.609 0.609 0.609 0.609 0.609 0.687 0.687 0.687 0.687 0.750 0.750 0.750 0.812 0.812 0.812 0.414 Red I-71 0.890 0.703 0.546 Red I-71 0.890 0.703 0.671 Red I-71 0.890 0.703 0.414 Blue I-76 0.937 0.750 0.546 Blue I-76 0.937 0.750 0.671 Blue I-76 0.937 0.750 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 I.D. 0.390 0.390 0.390 0.390 0.390 0.437 0.437 0.437 0.437 0.437 0.484 0.484 0.484 0.484 0.484 0.546 0.546 0.546 0.546 0.593 0.593 0.593 0.660 0.660 0.660 12 SureCrimp® Copper Compression Lugs - Long Barrel 1 Hole, w/Sight Hole - Conductor Range: 1000kcmil - 500kcmil A TYPE Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Long barrel length with chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CLWS Catalog Number Wire Size CLWS-500-38 500kcmil CLWS-500-12 500kcmil CLWS-500-58 500kcmil CLWS-600-38 600kcmil CLWS-600-12 600kcmil CLWS-600-58 600kcmil CLWS-650-516 650kcmil CLWS-650-38 650kcmil CLWS-650-12 650kcmil CLWS-650-58 650kcmil CLWS-700-38 700kcmil CLWS-700-12 700kcmil CLWS-700-58 700kcmil CLWS-750-38 750kcmil CLWS-750-12 750kcmil CLWS-750-58 750kcmil CLWS-1000-38 1000kcmil CLWS-1000-12 1000kcmil CLWS-1000-58 1000kcmil Alt Wire Size 350 G,H,I,K,M FLEX 373.7 DLO 350 G,H,I,K,M FLEX 373.7 DLO 350 G,H,I,K,M FLEX 373.7 DLO 400 G,H,I,K,M FLEX 444.4 DLO 400 G,H,I,K,M FLEX 444.4 DLO 400 G,H,I,K,M FLEX 444.4 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 600 G,H,I,M FLEX 646.4 DLO 600 G,H,I,M FLEX 646.4 DLO 600 G,H,I,M FLEX 646.4 DLO 750 G,H,I FLEX 777.7 DLO 750 G,H,I FLEX 777.7 DLO 750 G,H,I FLEX 777.7 DLO Expanded* Wire Range Bolt Size Stud Hole Dia. G Die Color Code A B C D Die Index O.D. I.D. 500kcmil - 250kcmil 3/8 0.406 0.875 2.250 3.857 1.535 0.414 Brown I-87 1.062 0.828 500kcmil - 250kcmil 1/2 0.562 1.250 2.250 4.232 1.535 0.546 Brown I-87 1.062 0.828 500kcmil - 250kcmil 5/8 0.656 1.437 2.250 4.419 1.535 0.671 Brown I-87 1.062 0.828 600kcmil - 250kcmil 3/8 0.406 0.875 2.687 4.371 1.712 0.414 Green I-94 1.187 0.920 600kcmil - 250kcmil 1/2 0.562 1.250 2.687 4.746 1.712 0.546 Green I-94 1.187 0.920 600kcmil - 250kcmil 5/8 0.656 1.437 2.687 4.933 1.712 0.671 Green I-94 1.187 0.920 650kcmil - 350kcmil 1/32 0.343 0.875 2.687 4.431 1.764 0.352 Pink I-99 1.217 0.958 650kcmil - 350kcmil 3/8 0.406 0.875 2.687 4.431 1.764 0.414 Pink I-99 1.217 0.958 650kcmil - 350kcmil 1/2 0.562 1.25 2.687 4.806 1.764 0.546 Pink I-99 1.217 0.958 650kcmil - 350kcmil 5/8 0.656 1.437 2.687 4.993 1.764 0.671 Pink I-99 1.217 0.958 700kcmil - 350kcmil 3/8 0.406 0.875 2.687 4.431 1.816 0.414 Pink I-99 1.250 0.991 700kcmil - 350kcmil 1/2 0.562 1.250 2.687 4.806 1.816 0.546 Pink I-99 1.250 0.991 700kcmil - 350kcmil 5/8 0.656 1.437 2.687 4.993 1.816 0.671 Pink I-99 1.250 0.991 750kcmil - 500kcmil 3/8 0.406 0.875 2.875 4.652 1.901 0.414 Black I-106 1.313 1.031 750kcmil - 500kcmil 1/2 0.562 1.250 2.875 5.027 1.901 0.546 Black I-106 1.313 1.031 750kcmil - 500kcmil 5/8 0.656 1.437 2.875 5.214 1.901 0.671 Black I-106 1.313 1.031 1000kcmil - 750kcmil 3/8 0.406 0.875 3.000 4.900 2.169 0.414 White I-125 1.500 1.172 1000kcmil - 750kcmil 1/2 0.562 1.250 3.000 5.275 2.169 0.546 White I-125 1.500 1.172 1000kcmil - 750kcmil 5/8 0.656 1.437 3.000 5.462 2.169 0.671 White I-125 1.500 1.172 Dimensions * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. 13 LR-2 6 01 9 453G 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 SureCrimp® Copper Compression Lugs - Long Barrel 1 Hole, w/o Sight Hole - Conductor Range: #1 - #8 TYPE LR-2 6 01 9 Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Long barrel length with chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CLNS Catalog Number CLNS-8-10 CLNS-8-14 CLNS-8-516 CLNS-8-38 CLNS-6-10 CLNS-6-14 CLNS-6-516 CLNS-6-38 CLNS-6-12 CLNS-4-10 CLNS-4-14 CLNS-4-516 CLNS-4-38 CLNS-4-12 CLNS-3-10 CLNS-3-14 CLNS-3-516 CLNS-3-38 CLNS-3-12 CLNS-2-10 CLNS-2-14 CLNS-2-516 CLNS-2-38 CLNS-2-12 CLNS-1-10 CLNS-1-14 CLNS-1-516 CLNS-1-38 CLNS-1-12 453G Wire Size #8 AWG #8 AWG #8 AWG #8 AWG #6 AWG #6 AWG #6 AWG #6 AWG #6 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #3 AWG #3 AWG #3 AWG #3 AWG #3 AWG #2 AWG #2 AWG #2 AWG #2 AWG #2 AWG #1 AWG #1 AWG #1 AWG #1 AWG #1 AWG Alt Wire Size #8 FLEX #8 FLEX #8 FLEX #8 FLEX #6 FLEX #6 FLEX #6 FLEX #6 FLEX #6 FLEX #4 FLEX #4 FLEX #4 FLEX #4 FLEX #4 FLEX #2 FLEX #2 FLEX #2 FLEX #2 FLEX #2 FLEX Expanded* Wire Range 4-6 AWG 4-6 AWG 4-6 AWG 4-6 AWG 4-6 AWG 3-6 AWG 3-6 AWG 3-6 AWG 3-6 AWG 3-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 1-6 AWG 1-6 AWG 1-6 AWG 1-6 AWG 1-6 AWG Bolt Size 10 1/4 5/16 3/8 10 1/4 5/16 3/8 1/2 10 1/4 5/16 3/8 1/2 10 1/4 5/16 3/8 1/2 10 1/4 5/16 3/8 1/2 10 1/4 5/16 3/8 1/2 Stud Hole Dia. 0.219 0.281 0.343 0.406 0.219 0.281 0.343 0.406 0.562 0.219 0.281 0.343 0.406 0.562 0.219 0.281 0.343 0.406 0.562 0.219 0.281 0.343 0.406 0.562 0.219 0.281 0.343 0.406 0.562 Dimensions A 0.562 0.680 0.875 0.875 0.562 0.680 0.875 0.875 1.250 0.562 0.680 0.875 0.875 1.250 0.562 0.680 0.875 0.875 1.250 0.562 0.680 0.875 0.875 1.250 0.562 0.875 0.875 0.875 1.250 B 0.812 0.812 0.812 0.812 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.375 1.375 1.375 1.375 1.375 C 1.569 1.687 1.882 1.882 1.882 2.000 2.195 2.195 2.570 1.921 2.039 2.234 2.234 2.609 1.942 2.060 2.255 2.255 2.630 1.973 2.091 2.286 2.286 2.661 2.267 2.580 2.580 2.580 2.955 D 0.374 0.486 0.532 0.593 0.411 0.411 0.532 0.593 0.750 0.486 0.486 0.486 0.593 0.750 0.532 0.532 0.532 0.593 0.750 0.599 0.599 0.599 0.599 0.750 0.673 0.673 0.673 0.673 0.750 G 0.258 0.320 0.352 0.414 0.258 0.320 0.352 0.414 0.546 0.258 0.320 0.352 0.414 0.546 0.258 0.320 0.352 0.414 0.546 0.258 0.320 0.352 0.414 0.546 0.258 0.320 0.352 0.414 0.546 Die Color Code Red Red Red Red Blue Blue Blue Blue Blue Gray Gray Gray Gray Gray White White White White White Brown Brown Brown Brown Brown Green Green Green Green Green Die Index I-21 I-21 I-21 I-21 I-24 I-24 I-24 I-24 I-24 I-29 I-29 I-29 I-29 I-29 I-29 I-29 I-29 I-29 I-29 I-33 I-33 I-33 I-33 I-33 I-37 I-37 I-37 I-37 I-37 O.D. 0.272 0.272 0.272 0.272 0.295 0.295 0.295 0.295 0.295 0.343 0.343 0.343 0.343 0.343 0.375 0.375 0.375 0.375 0.375 0.421 0.421 0.421 0.421 0.421 0.468 0.468 0.468 0.468 0.468 A I.D. 0.179 0.179 0.179 0.179 0.203 0.203 0.203 0.203 0.203 0.250 0.250 0.250 0.250 0.250 0.275 0.275 0.275 0.275 0.275 0.312 0.312 0.312 0.312 0.312 0.359 0.359 0.359 0.359 0.359 * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 14 SureCrimp® Copper Compression Lugs - Long Barrel 1 Hole, w/o Sight Hole - Conductor Range: 400kcmil - 1/0 A TYPE Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Long barrel length with chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CLNS Stud Dimensions Alt Expanded* Bolt Hole Wire Size Wire Range Size Dia. A B C D #1 FLEX 1/0-6 AWG 10 0.219 0.562 1.500 2.418 0.738 #1 FLEX 1/0-6 AWG 1/4 0.281 0.875 1.500 2.731 0.738 #1 FLEX 1/0-6 AWG 5/16 0.343 0.875 1.500 2.731 0.738 #1 FLEX 1/0-6 AWG 3/8 0.406 0.875 1.500 2.731 0.738 #1 FLEX 1/0-6 AWG 1/2 0.562 1.250 1.500 3.106 0.738 1/0 FLEX 2/0-4 AWG 10 0.219 0.562 1.500 2.458 0.811 1/0 FLEX 2/0-4 AWG 1/4 0.281 0.875 1.500 2.771 0.811 1/0 FLEX 2/0-4 AWG 5/16 0.343 0.875 1.500 2.771 0.811 1/0 FLEX 2/0-4 AWG 3/8 0.406 0.875 1.500 2.771 0.811 1/0 FLEX 2/0-4 AWG 1/2 0.562 1.250 1.500 3.146 0.811 2/0 FLEX 3/0-2 AWG 10 0.219 0.562 1.500 2.501 0.885 2/0 FLEX 3/0-2 AWG 1/4 0.281 0.875 1.500 2.814 0.885 2/0 FLEX 3/0-2 AWG 5/16 0.343 0.875 1.500 2.814 0.885 2/0 FLEX 3/0-2 AWG 3/8 0.406 0.875 1.500 2.814 0.885 2/0 FLEX 3/0-2 AWG 1/2 0.562 1.250 1.500 3.189 0.885 3/0 FLEX 4/0-1 AWG 1/4 0.281 0.875 1.500 2.866 0.999 3/0 FLEX 4/0-1 AWG 5/16 0.343 0.875 1.500 2.866 0.999 3/0 FLEX 4/0-1 AWG 3/8 0.406 0.875 1.500 2.866 0.999 3/0 FLEX 4/0-1 AWG 1/2 0.562 1.250 1.500 3.241 0.999 4/0 FLEX 250kcmil - 1/0 AWG 5/16 0.343 0.875 1.688 3.094 1.088 4/0 FLEX 250kcmil - 1/0 AWG 3/8 0.406 0.875 1.688 3.094 1.088 4/0 FLEX 250kcmil - 1/0 AWG 1/2 0.562 1.250 1.688 3.469 1.088 250 G,H FLEX 300kcmil - 2/0 AWG 5/16 0.343 0.875 2.000 3.462 1.189 250 G,H FLEX 300kcmil - 2/0 AWG 3/8 0.406 0.875 2.000 3.462 1.189 250 G,H FLEX 300kcmil - 2/0 AWG 1/2 0.562 1.250 2.000 3.837 1.189 250 I,K,M FLEX CLNS-350-38 350kcmil 350kcmil - 3/0 AWG 3/8 0.406 0.875 2.000 3.498 1.291 262.2 DLO 250 I,K,M FLEX CLNS-350-12 350kcmil 350kcmil - 3/0 AWG 1/2 0.562 1.250 2.000 3.873 1.291 262.2 DLO 250 I,K,M FLEX CLNS-350-58 350kcmil 350kcmil - 3/0 AWG 5/8 0.656 1.437 2.000 4.060 1.291 262.2 DLO 300 G,H,I,K,M FLEX 400kcmil - 4/0 AWG 3/8 CLNS-400-38 400kcmil 0.406 0.875 2.125 3.667 1.365 313.1 DLO 300 G,H,I,K,M FLEX 400kcmil - 4/0 AWG 1/2 CLNS-400-12 400kcmil 0.562 1.250 2.125 4.042 1.365 313.1 DLO 300 G,H,I,K,M FLEX 400kcmil - 4/0 AWG 5/8 CLNS-400-58 400kcmil 0.656 1.437 2.125 4.229 1.365 313.1 DLO * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. Catalog Number CLNS-1/0-10 CLNS-1/0-14 CLNS-1/0-516 CLNS-1/0-38 CLNS-1/0-12 CLNS-2/0-10 CLNS-2/0-14 CLNS-2/0-516 CLNS-2/0-38 CLNS-2/0-12 CLNS-3/0-10 CLNS-3/0-14 CLNS-3/0-516 CLNS-3/0-38 CLNS-3/0-12 CLNS-4/0-14 CLNS-4/0-516 CLNS-4/0-38 CLNS-4/0-12 CLNS-250-516 CLNS-250-38 CLNS-250-12 CLNS-300-516 CLNS-300-38 CLNS-300-12 15 LR-2 6 01 9 453G Wire Size 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 3/0 AWG 3/0 AWG 3/0 AWG 3/0 AWG 3/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 250kcmil 250kcmil 250kcmil 300kcmil 300kcmil 300kcmil G 0.258 0.320 0.352 0.414 0.546 0.258 0.320 0.352 0.414 0.546 0.258 0.320 0.352 0.414 0.546 0.320 0.352 0.414 0.546 0.352 0.414 0.546 0.352 0.414 0.546 Die Color Code Pink Pink Pink Pink Pink Black Black Black Black Black Orange Orange Orange Orange Orange Purple Purple Purple Purple Yellow Yellow Yellow White White White Die Index I-42 I-42 I-42 I-42 I-42 I-45 I-45 I-45 I-45 I-45 I-50 I-50 I-50 I-50 I-50 I-54 I-54 I-54 I-54 I-62 I-62 I-62 I-66 I-66 I-66 O.D. 0.515 0.515 0.515 0.515 0.515 0.562 0.562 0.562 0.562 0.562 0.609 0.609 0.609 0.609 0.609 0.687 0.687 0.687 0.687 0.750 0.750 0.750 0.812 0.812 0.812 0.414 Red I-71 0.890 0.703 0.546 Red I-71 0.890 0.703 0.671 Red I-71 0.890 0.703 0.414 Blue I-76 0.937 0.750 0.546 Blue I-76 0.937 0.750 0.671 Blue I-76 0.937 0.750 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 I.D. 0.390 0.390 0.390 0.390 0.390 0.437 0.437 0.437 0.437 0.437 0.484 0.484 0.484 0.484 0.484 0.546 0.546 0.546 0.546 0.593 0.593 0.593 0.660 0.660 0.660 SureCrimp® Copper Compression Lugs - Long Barrel 1 Hole, w/o Sight Hole - Conductor Range: 1000kcmil - 500kcmil TYPE 453G LR-2 6 01 9 Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Long barrel length with chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CLNS Catalog Number Wire Size CLNS-500-38 500kcmil CLNS-500-12 500kcmil CLNS-500-58 500kcmil CLNS-600-38 600kcmil CLNS-600-12 600kcmil CLNS-600-58 600kcmil CLNS-650-516 650kcmil CLNS-650-38 650kcmil CLNS-650-12 650kcmil CLNS-650-58 650kcmil CLNS-700-38 700kcmil CLNS-700-12 700kcmil CLNS-700-58 700kcmil CLNS-750-38 750kcmil CLNS-750-12 750kcmil CLNS-750-58 750kcmil CLNS-1000-38 1000kcmil CLNS-1000-12 1000kcmil CLNS-1000-58 1000kcmil Alt Wire Size 350 G,H,I,K,M FLEX 373.7 DLO 350 G,H,I,K,M FLEX 373.7 DLO 350 G,H,I,K,M FLEX 373.7 DLO 400 G,H,I,K,M FLEX 444.4 DLO 400 G,H,I,K,M FLEX 444.4 DLO 400 G,H,I,K,M FLEX 444.4 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 600 G,H,I,M FLEX 646.4 DLO 600 G,H,I,M FLEX 646.4 DLO 600 G,H,I,M FLEX 646.4 DLO 750 G,H,I FLEX 777.7 DLO 750 G,H,I FLEX 777.7 DLO 750 G,H,I FLEX 777.7 DLO Expanded* Wire Range Bolt Size Stud Hole Dia. G Die Color Code A B C D Die Index O.D. I.D. 500kcmil - 250kcmil 3/8 0.406 0.875 2.250 3.857 1.535 0.414 Brown I-87 1.062 0.828 500kcmil - 250kcmil 1/2 0.562 1.250 2.250 4.232 1.535 0.546 Brown I-87 1.062 0.828 500kcmil - 250kcmil 5/8 0.656 1.437 2.250 4.419 1.535 0.671 Brown I-87 1.062 0.828 600kcmil - 250kcmil 3/8 0.406 0.875 2.687 4.371 1.712 0.414 Green I-94 1.187 0.920 600kcmil - 250kcmil 1/2 0.562 1.250 2.687 4.746 1.712 0.546 Green I-94 1.187 0.920 600kcmil - 250kcmil 5/8 0.656 1.437 2.687 4.933 1.712 0.671 Green I-94 1.187 0.920 650kcmil - 350kcmil 1/32 0.343 0.875 2.687 4.431 1.764 0.352 Pink I-99 1.217 0.958 650kcmil - 350kcmil 3/8 0.406 0.875 2.687 4.431 1.764 0.414 Pink I-99 1.217 0.958 650kcmil - 350kcmil 1/2 0.562 1.25 2.687 4.806 1.764 0.546 Pink I-99 1.217 0.958 650kcmil - 350kcmil 5/8 0.656 1.437 2.687 4.993 1.764 0.671 Pink I-99 1.217 0.958 700kcmil - 350kcmil 3/8 0.406 0.875 2.687 4.431 1.816 0.414 Pink I-99 1.250 0.991 700kcmil - 350kcmil 1/2 0.562 1.250 2.687 4.806 1.816 0.546 Pink I-99 1.250 0.991 700kcmil - 350kcmil 5/8 0.656 1.437 2.687 4.993 1.816 0.671 Pink I-99 1.250 0.991 750kcmil - 500kcmil 3/8 0.406 0.875 2.875 4.652 1.901 0.414 Black I-106 1.313 1.031 750kcmil - 500kcmil 1/2 0.562 1.250 2.875 5.027 1.901 0.546 Black I-106 1.313 1.031 750kcmil - 500kcmil 5/8 0.656 1.437 2.875 5.214 1.901 0.671 Black I-106 1.313 1.031 1000kcmil - 750kcmil 3/8 0.406 0.875 3.000 4.900 2.169 0.414 White I-125 1.500 1.172 1000kcmil - 750kcmil 1/2 0.562 1.250 3.000 5.275 2.169 0.546 White I-125 1.500 1.172 1000kcmil - 750kcmil 5/8 0.656 1.437 3.000 5.462 2.169 0.671 White I-125 1.500 1.172 Dimensions A * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 16 SureCrimp® Copper Compression Lugs - Long Barrel 2 Hole, w/Sight Hole - Conductor Range: #4 - #8 A TYPE Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Long barrel length with chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CLWD Catalog Number Wire Size Alt Wire Size Expanded* Wire Range Bolt Size Stud Hole Dia. Stud Hole Spacing A B C D CLWD-8-10-58 CLWD-8-10-34 CLWD-8-14-58 CLWD-8-14-34 CLWD-8-14-1 CLWD-8-38-1 CLWD-6-10-12 CLWD-6-10-58 CLWD-6-10-1116 CLWD-6-10-34 CLWD-6-14-12 CLWD-6-14-58 CLWD-6-14-34 CLWD-6-14-1 CLWD-6-516-34 CLWD-6-516-1 CLWD-6-38-34 CLWD-6-38-78 CLWD-6-38-1 CLWD-6-12-134 CLWD-4-10-58 CLWD-4-10-34 CLWD-4-10-1 CLWD-4-14-58 CLWD-4-14-34 CLWD-4-14-1 CLWD-4-516-58 CLWD-4-516-34 CLWD-4-516-1 CLWD-4-38-34 CLWD-4-38-1 CLWD-4-12-134 #8 AWG #8 AWG #8 AWG #8 AWG #8 AWG #8 AWG #6 AWG #6 AWG #6 AWG #6 AWG #6 AWG #6 AWG #6 AWG #6 AWG #6 AWG #6 AWG #6 AWG #6 AWG #6 AWG #6 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #8 FLEX #8 FLEX #8 FLEX #8 FLEX #8 FLEX #8 FLEX #6 FLEX #6 FLEX #6 FLEX #6 FLEX #6 FLEX #6 FLEX #6 FLEX #6 FLEX #6 FLEX #6 FLEX #6 FLEX #6 FLEX 4-6 AWG 4-6 AWG 4-6 AWG 4-6 AWG 4-6 AWG 4-6 AWG 4-6 AWG 4-6 AWG 4-6 AWG 4-6 AWG 4-6 AWG 4-6 AWG 10 10 1/4 1/4 1/4 3/8 10 10 10 10 1/4 1/4 1/4 1/4 5/16 5/16 3/8 3/8 3/8 1/2 10 10 10 1/4 1/4 1/4 5/16 5/16 5/16 3/8 3/8 1/2 0.219 0.219 0.281 0.281 0.281 0.406 0.219 0.219 0.219 0.219 0.281 0.281 0.281 0.281 0.343 0.343 0.406 0.406 0.406 0.562 0.219 0.219 0.219 0.281 0.281 0.281 0.343 0.343 0.343 0.406 0.406 0.562 0.625 0.750 0.625 0.750 1.000 1.000 0.500 0.625 0.687 0.750 0.500 0.625 0.750 1.000 0.750 1.000 0.750 0.875 1.000 1.750 0.625 0.750 1.000 0.625 0.750 1.000 0.625 0.750 1.000 0.750 1.000 1.750 0.812 0.812 0.812 0.812 0.812 0.812 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 2.257 2.444 2.444 2.444 2.694 2.944 2.570 2.570 2.570 2.757 2.570 2.757 2.757 3.007 3.007 3.257 3.007 3.257 3.257 4.320 2.609 2.796 3.046 2.796 2.796 3.046 2.796 3.046 3.296 3.046 3.296 4.359 0.374 0.374 0.486 0.486 0.486 0.593 0.411 0.411 0.411 0.411 0.411 0.411 0.411 0.411 0.532 0.532 0.593 0.593 0.593 0.750 0.486 0.486 0.486 0.486 0.486 0.486 0.486 0.486 0.486 0.593 0.593 0.750 1.250 1.437 1.437 1.437 1.687 1.937 1.250 1.250 1.250 1.437 1.250 1.437 1.437 1.687 1.687 1.937 1.687 1.937 1.937 3.000 1.250 1.437 1.687 1.437 1.437 1.687 1.437 1.687 1.937 1.687 1.937 3.000 G Die Color Code Die Index O.D. I.D. 0.258 0.258 0.320 0.320 0.320 0.414 0.258 0.258 0.258 0.258 0.320 0.320 0.320 0.320 0.352 0.352 0.414 0.414 0.414 0.546 0.258 0.258 0.258 0.320 0.320 0.320 0.352 0.352 0.352 0.414 0.414 0.546 Red Red Red Red Red Red Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Gray Gray Gray Gray Gray Gray Gray Gray Gray Gray Gray Gray I-21 I-21 I-21 I-21 I-21 I-21 I-24 I-24 I-24 I-24 I-24 I-24 I-24 I-24 I-24 I-24 I-24 I-24 I-24 I-24 I-29 I-29 I-29 I-29 I-29 I-29 I-29 I-29 I-29 I-29 I-29 I-29 Dimensions * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. 17 LR-2 6 01 9 453G 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 0.272 0.272 0.272 0.272 0.272 0.272 0.295 0.295 0.295 0.295 0.295 0.295 0.295 0.295 0.295 0.295 0.295 0.295 0.295 0.295 0.343 0.343 0.343 0.343 0.343 0.343 0.343 0.343 0.343 0.343 0.343 0.343 0.179 0.179 0.179 0.179 0.179 0.179 0.203 0.203 0.203 0.203 0.203 0.203 0.203 0.203 0.203 0.203 0.203 0.203 0.203 0.203 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 SureCrimp® Copper Compression Lugs - Long Barrel 2 Hole, w/Sight Hole - Conductor Range: #1 - #3 TYPE LR-2 6 01 9 453G Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Long barrel length with chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CLWD Catalog Number Wire Size Alt Wire Size Expanded* Wire Range Bolt Size Stud Hole Dia. Stud Hole Spacing A B C D CLWD-3-14-58 CLWD-3-14-34 CLWD-3-516-58 CLWD-3-516-1 CLWD-3-38-34 CLWD-3-38-1 CLWD-3-12-134 CLWD-2-10-34 CLWD-2-14-58 CLWD-2-14-34 CLWD-2-14-1 CLWD-2-516-58 CLWD-2-516-34 CLWD-2-516-1 CLWD-2-38-58 CLWD-2-38-34 CLWD-2-38-78 CLWD-2-38-1 CLWD-2-38-134 CLWD-2-12-134 CLWD-1-14-58 CLWD-1-14-34 CLWD-1-14-1 CLWD-1-516-78 CLWD-1-516-1 CLWD-1-38-1 CLWD-1-12-134 #3 AWG #3 AWG #3 AWG #3 AWG #3 AWG #3 AWG #3 AWG #2 AWG #2 AWG #2 AWG #2 AWG #2 AWG #2 AWG #2 AWG #2 AWG #2 AWG #2 AWG #2 AWG #2 AWG #2 AWG #1 AWG #1 AWG #1 AWG #1 AWG #1 AWG #1 AWG #1 AWG #4 FLEX #4 FLEX #4 FLEX #4 FLEX #4 FLEX #4 FLEX #4 FLEX #2 FLEX #2 FLEX #2 FLEX #2 FLEX #2 FLEX #2 FLEX #2 FLEX 3-6 AWG 3-6 AWG 3-6 AWG 3-6 AWG 3-6 AWG 3-6 AWG 3-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 2-6 AWG 1-6 AWG 1-6 AWG 1-6 AWG 1-6 AWG 1-6 AWG 1-6 AWG 1-6 AWG 1/4 1/4 5/16 5/16 3/8 3/8 1/2 10 1/4 1/4 1/4 5/16 5/16 5/16 3/8 3/8 3/8 3/8 3/8 1/2 1/4 1/4 1/4 5/16 5/16 3/8 1/2 0.281 0.281 0.343 0.343 0.406 0.406 0.562 0.219 0.281 0.281 0.281 0.343 0.343 0.343 0.406 0.406 0.406 0.406 0.406 0.562 0.281 0.281 0.281 0.343 0.343 0.406 0.562 0.625 0.750 0.625 1.000 0.750 1.000 1.750 0.750 0.625 0.750 1.000 0.625 0.750 1.000 0.625 0.750 0.875 1.000 1.750 1.750 0.625 0.750 1.000 0.875 1.000 1.000 1.750 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.375 1.375 1.375 1.375 1.375 1.375 1.375 2.817 2.817 2.817 3.317 3.067 3.317 4.380 2.848 2.848 2.848 3.098 3.098 3.098 3.348 3.098 3.098 3.348 3.348 4.036 4.411 3.142 3.142 3.392 3.392 3.642 3.642 4.705 0.532 0.532 0.532 0.532 0.593 0.593 0.750 0.599 0.599 0.599 0.599 0.599 0.599 0.599 0.599 0.599 0.599 0.599 0.599 0.750 0.673 0.673 0.673 0.673 0.673 0.673 0.750 1.437 1.437 1.437 1.937 1.687 1.937 3.000 1.437 1.437 1.437 1.687 1.687 1.687 1.937 1.687 1.687 1.937 1.937 2.625 3.000 1.437 1.437 1.687 1.687 1.937 1.937 3.000 A G Die Color Code Die Index O.D. I.D. 0.320 0.320 0.352 0.352 0.414 0.414 0.546 0.258 0.320 0.320 0.320 0.352 0.352 0.352 0.414 0.414 0.414 0.414 0.414 0.546 0.320 0.320 0.320 0.352 0.352 0.414 0.546 White White White White White White White Brown Brown Brown Brown Brown Brown Brown Brown Brown Brown Brown Brown Brown Green Green Green Green Green Green Green I-29 I-29 I-29 I-29 I-29 I-29 I-29 I-33 I-33 I-33 I-33 I-33 I-33 I-33 I-33 I-33 I-33 I-33 I-33 I-33 I-37 I-37 I-37 I-37 I-37 I-37 I-37 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.421 0.421 0.421 0.421 0.421 0.421 0.421 0.421 0.421 0.421 0.421 0.421 0.421 0.468 0.468 0.468 0.468 0.468 0.468 0.468 Dimensions 0.275 0.275 0.275 0.275 0.275 0.275 0.275 0.312 0.312 0.312 0.312 0.312 0.312 0.312 0.312 0.312 0.312 0.312 0.312 0.312 0.359 0.359 0.359 0.359 0.359 0.359 0.359 * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 18 SureCrimp® Copper Compression Lugs - Long Barrel 2 Hole, w/Sight Hole - Conductor Range: 3/0 - 1/0 A TYPE Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Long barrel length with chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CLWD Catalog Number Wire Size Alt Wire Size Expanded* Wire Range Bolt Size Stud Hole Dia. Stud Hole Spacing A G Die Color Code B C D Die Index O.D. I.D. CLWD-1/0-14-58 1/0 AWG #1 FLEX 1/0-6 AWG 1/4 0.281 0.625 1.437 1.500 3.293 0.738 0.320 Pink I-42 0.515 0.390 CLWD-1/0-14-34 1/0 AWG #1 FLEX 1/0-6 AWG 1/4 0.281 0.750 1.437 1.500 3.293 0.738 0.320 Pink I-42 0.515 0.390 CLWD-1/0-14-1 1/0 AWG #1 FLEX 1/0-6 AWG 1/4 0.281 1.000 1.687 1.500 3.543 0.738 0.320 Pink I-42 0.515 0.390 CLWD-1/0-516-34 1/0 AWG #1 FLEX 1/0-6 AWG 5/16 0.343 0.750 1.687 1.500 3.543 0.738 0.352 Pink I-42 0.515 0.390 CLWD-1/0-516-78 1/0 AWG #1 FLEX 1/0-6 AWG 5/16 0.343 0.875 1.687 1.500 3.543 0.738 0.352 Pink I-42 0.515 0.390 CLWD-1/0-516-1 1/0 AWG #1 FLEX 1/0-6 AWG 5/16 0.343 1.000 1.937 1.500 3.793 0.738 0.352 Pink I-42 0.515 0.390 CLWD-1/0-38-1 1/0 AWG #1 FLEX 1/0-6 AWG 3/8 0.406 1.000 1.937 1.500 3.793 0.738 0.414 Pink I-42 0.515 0.390 CLWD-1/0-38-134 1/0 AWG #1 FLEX 1/0-6 AWG 3/8 0.406 1.750 2.625 1.500 4.481 0.738 0.414 Pink I-42 0.515 0.390 CLWD-1/0-12-1 1/0 AWG #1 FLEX 1/0-6 AWG 1/2 0.562 1.000 2.125 1.500 3.981 0.738 0.546 Pink I-42 0.515 0.390 CLWD-1/0-12-134 1/0 AWG #1 FLEX 1/0-6 AWG 1/2 0.562 1.750 3.000 1.500 4.856 0.738 0.546 Pink I-42 0.515 0.390 CLWD-2/0-14-58 2/0 AWG 1/0 FLEX 2/0-4 AWG 1/4 0.281 0.625 1.437 1.500 3.333 0.811 0.320 Black I-45 0.562 0.437 CLWD-2/0-14-34 2/0 AWG 1/0 FLEX 2/0-4 AWG 1/4 0.281 0.750 1.437 1.500 3.333 0.811 0.320 Black I-45 0.562 0.437 CLWD-2/0-14-1 2/0 AWG 1/0 FLEX 2/0-4 AWG 1/4 0.281 1.000 1.687 1.500 3.583 0.811 0.320 Black I-45 0.562 0.437 CLWD-2/0-516-1 2/0 AWG 1/0 FLEX 2/0-4 AWG 5/16 0.343 1.000 1.937 1.500 3.833 0.811 0.352 Black I-45 0.562 0.437 CLWD-2/0-38-1 2/0 AWG 1/0 FLEX 2/0-4 AWG 3/8 0.406 1.000 1.937 1.500 3.833 0.811 0.414 Black I-45 0.562 0.437 CLWD-2/0-38-134 2/0 AWG 1/0 FLEX 2/0-4 AWG 3/8 0.406 1.750 2.625 1.500 4.521 0.811 0.414 Black I-45 0.562 0.437 CLWD-2/0-12-1 2/0 AWG 1/0 FLEX 2/0-4 AWG 1/2 0.562 1.000 2.125 1.500 4.021 0.811 0.546 Black I-45 0.562 0.437 CLWD-2/0-12-134 2/0 AWG 1/0 FLEX 2/0-4 AWG 1/2 0.562 1.750 3.000 1.500 4.896 0.811 0.546 Black I-45 0.562 0.437 CLWD-3/0-14-58 3/0 AWG 2/0 FLEX 3/0-2 AWG 1/4 0.281 0.625 1.437 1.500 3.376 0.885 0.320 Orange I-50 0.609 0.484 CLWD-3/0-14-34 3/0 AWG 2/0 FLEX 3/0-2 AWG 1/4 0.281 0.750 1.437 1.500 3.376 0.885 0.320 Orange I-50 0.609 0.484 CLWD-3/0-516-1 3/0 AWG 2/0 FLEX 3/0-2 AWG 5/16 0.343 1.000 1.937 1.500 3.876 0.885 0.352 Orange I-50 0.609 0.484 CLWD-3/0-38-1 3/0 AWG 2/0 FLEX 3/0-2 AWG 3/8 0.406 1.000 1.937 1.500 3.876 0.885 0.414 Orange I-50 0.609 0.484 CLWD-3/0-12-134 3/0 AWG 2/0 FLEX 3/0-2 AWG 1/2 0.562 1.750 3.000 1.500 4.939 0.885 0.546 Orange I-50 0.609 0.484 Dimensions * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. 19 LR-2 6 01 9 453G 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 SureCrimp® Copper Compression Lugs - Long Barrel 2 Hole, w/Sight Hole - Conductor Range: 300kcmil - 4/0 TYPE LR-2 6 01 9 453G Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Long barrel length with chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CLWD Catalog Number Wire Size Alt Wire Size Expanded* Bolt Wire Range Size Stud Hole Dia. Stud Hole Spacing A B C D CLWD-4/0-14-58 4/0 AWG 3/0 FLEX 4/0-1 AWG 0.281 0.625 1.500 3.428 0.999 1/4 1.437 G Die Color Code Die Index O.D. I.D. 0.320 Purple I-54 0.687 0.546 Dimensions CLWD-4/0-14-34 4/0 AWG 3/0 FLEX 4/0-1 AWG 1/4 0.281 0.750 1.437 1.500 3.428 0.999 0.320 Purple I-54 0.687 0.546 CLWD-4/0-14-1 4/0 AWG 3/0 FLEX 4/0-1 AWG 1/4 0.281 1.000 1.687 1.500 3.678 0.999 0.320 Purple I-54 0.687 0.546 CLWD-4/0-516-34 4/0 AWG 3/0 FLEX 4/0-1 AWG 5/16 0.343 0.750 1.687 1.500 3.678 0.999 0.352 Purple I-54 0.687 0.546 CLWD-4/0-516-1 4/0 AWG 3/0 FLEX 4/0-1 AWG 5/16 0.343 1.000 1.937 1.500 3.928 0.999 0.352 Purple I-54 0.687 0.546 CLWD-4/0-516-134 4/0 AWG 3/0 FLEX 4/0-1 AWG 5/16 0.343 1.750 2.500 1.500 4.491 0.999 0.352 Purple I-54 0.687 0.546 CLWD-4/0-38-1 3/0 FLEX 4/0-1 AWG 3/8 0.406 1.000 1.937 1.500 3.928 0.999 0.414 Purple I-54 0.687 0.546 4/0 AWG CLWD-4/0-38-134 4/0 AWG 3/0 FLEX 4/0-1 AWG 3/8 0.406 1.750 2.625 1.500 4.616 0.999 0.414 Purple I-54 0.687 0.546 CLWD-4/0-12-1 4/0 AWG 3/0 FLEX 4/0-1 AWG 1/2 0.562 1.000 2.125 1.500 4.116 0.999 0.546 Purple I-54 0.687 0.546 CLWD-4/0-12-114 4/0 AWG 3/0 FLEX 4/0-1 AWG 1/2 0.562 1.250 2.500 1.500 4.491 0.999 0.546 Purple I-54 0.687 0.546 CLWD-4/0-12-134 4/0 AWG 3/0 FLEX 4/0-1 AWG 1/2 0.562 1.750 3.000 1.500 4.991 0.999 0.546 Purple I-54 0.687 0.546 CLWD-250-14-34 250kcmil 4/0 FLEX 250kcmil 1/0 AWG 1/4 0.281 0.750 1.437 1.688 3.656 1.088 0.320 Yellow I-62 0.750 0.593 CLWD-250-38-1 250kcmil 4/0 FLEX 250kcmil 1/0 AWG 3/8 0.406 1.000 1.937 1.688 4.156 1.088 0.414 Yellow I-62 0.750 0.593 CLWD-250-38-134 250kcmil 4/0 FLEX 250kcmil 1/0 AWG 3/8 0.406 1.750 2.625 1.688 4.844 1.088 0.414 Yellow I-62 0.750 0.593 CLWD-250-12-114 250kcmil 4/0 FLEX 250kcmil 1/0 AWG 1/2 0.562 1.250 2.500 1.688 4.719 1.088 0.546 Yellow I-62 0.750 0.593 CLWD-250-12-134 250kcmil 4/0 FLEX 250kcmil 1/0 AWG 1/2 0.562 1.750 3.000 1.688 5.219 1.088 0.546 Yellow I-62 0.750 0.593 CLWD-300-38-1 300kcmil 250 G,H FLEX 300kcmil 2/0 AWG 3/8 0.406 1.000 1.937 2.000 4.524 1.189 0.414 White I-66 0.812 0.660 CLWD-300-12-134 300kcmil 250 G,H FLEX 300kcmil 2/0 AWG 1/2 0.562 1.750 3.000 2.000 5.587 1.189 0.546 White I-66 0.812 0.660 A * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 20 SureCrimp® Copper Compression Lugs - Long Barrel 2 Hole, w/Sight Hole - Conductor Range: 650kcmil - 350kcmil A TYPE LR-2 6 01 9 Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Long barrel length with chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CLWD Catalog Number 453G Wire Size Alt Wire Size Expanded* Bolt Wire Range Size Stud Hole Dia. Stud Hole Spacing A Dimensions B C D G Die Color Code Die Index O.D. I.D. 250 I,K,M FLEX 350kcmil - 1/4 0.281 0.750 1.437 2.000 4.060 1.291 0.320 Red I-71 0.890 0.703 262.2 DLO 3/0 AWG 350kcmil - 5/16 0.343 1.750 CLWD-350-516-134 350kcmil 250 I,K,M FLEX 2.500 2.000 5.123 1.291 0.352 Red I-71 0.890 0.703 262.2 DLO 3/0 AWG 350kcmil - 3/8 CLWD-350-38-1 350kcmil 250 I,K,M FLEX 0.406 1.000 1.937 2.000 4.560 1.291 0.414 Red I-71 0.890 0.703 262.2 DLO 3/0 AWG 350kcmil - 1/2 CLWD-350-12-114 350kcmil 250 I,K,M FLEX 0.562 1.250 2.500 2.000 5.123 1.291 0.546 Red I-71 0.890 0.703 262.2 DLO 3/0 AWG 350kcmil - 1/2 CLWD-350-12-134 350kcmil 250 I,K,M FLEX 0.562 1.750 3.000 2.000 5.623 1.291 0.546 Red I-71 0.890 0.703 262.2 DLO 3/0 AWG CLWD-400-38-1 400kcmil 300 G,H,I,K,M FLEX 400kcmil - 3/8 0.406 1.000 1.937 2.125 4.729 1.365 0.414 Blue I-76 0.937 0.750 313.1 DLO 4/0 AWG CLWD-400-38-116 400kcmil 300 G,H,I,K,M FLEX 400kcmil - 3/8 0.406 1.062 1.937 2.125 4.729 1.365 0.414 Blue I-76 0.937 0.750 313.1 DLO 4/0 AWG CLWD-400-12-134 400kcmil 300 G,H,I,K,M FLEX 400kcmil - 1/2 0.562 1.750 3.000 2.125 5.792 1.365 0.546 Blue I-76 0.937 0.750 313.1 DLO 4/0 AWG CLWD-500-14-34 500kcmil 350 G,H,I,K,M FLEX 500kcmil - 1/4 0.281 0.750 1.437 2.250 4.419 1.535 0.320 Brown I-87 1.062 0.828 373.7 DLO 250kcmil CLWD-500-38-1 500kcmil 350 G,H,I,K,M FLEX 500kcmil - 3/8 0.406 1.000 1.937 2.250 4.919 1.535 0.414 Brown I-87 1.062 0.828 373.7 DLO 250kcmil CLWD-500-12-114 500kcmil 350 G,H,I,K,M FLEX 500kcmil - 1/2 0.562 1.250 2.500 2.250 5.482 1.535 0.546 Brown I-87 1.062 0.828 373.7 DLO 250kcmil CLWD-500-12-134 500kcmil 350 G,H,I,K,M FLEX 500kcmil - 1/2 0.562 1.750 3.000 2.250 5.982 1.535 0.546 Brown I-87 1.062 0.828 373.7 DLO 250kcmil CLWD-600-38-1 600kcmil 400 G,H,I,K,M FLEX 600kcmil - 3/8 0.406 1.000 1.937 2.687 5.433 1.712 0.414 Green I-94 1.187 0.920 444.4 DLO 250kcmil CLWD-600-12-134 600kcmil 400 G,H,I,K,M FLEX 600kcmil - 1/2 0.562 1.750 3.000 2.687 6.496 1.712 0.546 Green I-94 1.187 0.920 444.4 DLO 250kcmil CLWD-650-12-114 650kcmil 500 G,H,I,K,M FLEX 650kcmil - 1/2 0.562 1.25 2.5 2.687 6.056 1.764 0.546 Pink I-99 1.217 0.958 535.3 DLO 350kcmil CLWD-650-12-134 650kcmil 500 G,H,I,K,M FLEX 650kcmil - 1/2 0.562 1.75 3 2.687 6.556 1.764 0.546 Pink I-99 1.217 0.958 535.3 DLO 350kcmil CLWD-650-38-1 650kcmil 500 G,H,I,K,M FLEX 650kcmil - 3/8 0.406 1 1.937 2.687 5.493 1.764 0.414 Pink I-99 1.217 0.958 535.3 DLO 350kcmil CLWD-650-38-118 650kcmil 500 G,H,I,K,M FLEX 650kcmil - 3/8 0.406 1.125 2.125 2.687 5.681 1.764 0.414 Pink I-99 1.217 0.958 535.3 DLO 350kcmil CLWD-650-516-1 650kcmil 500 G,H,I,K,M FLEX 650kcmil - 1/32 0.343 1 1.937 2.687 5.493 1.764 0.3515 Pink I-99 1.217 0.958 535.3 DLO 350kcmil * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. CLWD-350-14-34 21 350kcmil 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 SureCrimp® Copper Compression Lugs - Long Barrel 2 Hole, w/Sight Hole - Conductor Range: 1000kcmil - 700kcmil TYPE LR-2 6 01 9 453G Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Long barrel length with chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CLWD Stud Hole Dia. Stud Hole Spacing A G Die Color Code B C D Die Index O.D. I.D. 3/8 0.406 1.000 1.937 2.687 5.493 1.816 0.414 Pink I-99 1.250 0.991 3/8 0.406 1.125 2.125 2.687 5.681 1.816 0.414 Pink I-99 1.250 0.991 1/2 0.562 1.500 2.625 2.687 6.181 1.816 0.546 Pink I-99 1.250 0.991 1/2 0.562 1.750 3.000 2.687 6.556 1.816 0.546 Pink I-99 1.250 0.991 1/2 0.562 1.875 3.000 2.687 6.556 1.816 0.546 Pink I-99 1.250 0.991 3/8 0.406 1.000 1.937 2.875 5.714 1.901 0.414 Black I-106 1.313 1.031 3/8 0.406 1.125 2.125 2.875 5.902 1.901 0.414 Black I-106 1.313 1.031 1/2 0.562 1.500 2.625 2.875 6.402 1.901 0.546 Black I-106 1.313 1.031 1/2 0.562 1.750 3.000 2.875 6.777 1.901 0.546 Black I-106 1.313 1.031 5/8 0.562 1.500 3.000 2.875 6.777 1.901 0.671 Black I-106 1.313 1.031 3/8 0.406 1.000 1.937 3.000 5.962 2.169 0.414 White I-125 1.500 1.172 1/2 0.562 1.250 2.500 3.000 6.525 2.169 0.546 White I-125 1.500 1.172 1/2 0.562 1.750 3.000 3.000 7.025 2.169 0.546 White I-125 1.500 1.172 5/8 0.562 1.500 3.000 3.000 7.025 2.169 0.671 White I-125 1.500 1.172 Catalog Number Wire Size Alt Wire Size Expanded* Bolt Wire Range Size CLWD-700-38-1 700kcmil CLWD-700-38-118 700kcmil CLWD-700-12-112 700kcmil CLWD-700-12-134 700kcmil CLWD-700-12-178 700kcmil CLWD-750-38-1 750kcmil CLWD-750-38-118 750kcmil CLWD-750-12-112 750kcmil CLWD-750-12-134 750kcmil CLWD-750-58-112 750kcmil CLWD-1000-38-1 1000kcmil 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 600 G,H,I,M FLEX 646.4 DLO 600 G,H,I,M FLEX 646.4 DLO 600 G,H,I,M FLEX 646.4 DLO 600 G,H,I,M FLEX 646.4 DLO 600 G,H,I,M FLEX 646.4 DLO 750 G,H,I FLEX 777.7 DLO 750 G,H,I FLEX 777.7 DLO 750 G,H,I FLEX 777.7 DLO 750 G,H,I FLEX 777.7 DLO 700kcmil 350kcmil 700kcmil 350kcmil 700kcmil 350kcmil 700kcmil 350kcmil 700kcmil 350kcmil 750kcmil 500kcmil 750kcmil 500kcmil 750kcmil 500kcmil 750kcmil 500kcmil 750kcmil 500kcmil 1000kcmil 750kcmil 1000kcmil 750kcmil 1000kcmil 750kcmil 1000kcmil 750kcmil CLWD-1000-12-114 1000kcmil CLWD-1000-12-134 1000kcmil CLWD-1000-58-112 1000kcmil Dimensions A * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 22 SureCrimp® Copper Compression Lugs - Long Barrel 2 Hole, w/o Sight Hole - Conductor Range: #6 - #8 A TYPE Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Long barrel length with chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CLND Catalog Number Wire Size Alt Wire Size Expanded* Wire Range Bolt Size Stud Hole Dia. Stud Hole Spacing A G Die Color Code B C D Die Index O.D. I.D. CLND-8-10-58 #8 AWG #8 FLEX - 10 0.219 0.625 1.250 0.812 2.257 0.374 0.258 Red I-21 0.272 0.179 CLND-8-10-34 #8 AWG #8 FLEX - 10 0.219 0.750 1.437 0.812 2.444 0.374 0.258 Red I-21 0.272 0.179 CLND-8-14-58 #8 AWG #8 FLEX - 1/4 0.281 0.625 1.437 0.812 2.444 0.486 0.320 Red I-21 0.272 0.179 CLND-8-14-34 #8 AWG #8 FLEX - 1/4 0.281 0.750 1.437 0.812 2.444 0.486 0.320 Red I-21 0.272 0.179 CLND-8-14-1 #8 AWG #8 FLEX - 1/4 0.281 1.000 1.687 0.812 2.694 0.486 0.320 Red I-21 0.272 0.179 CLND-8-38-1 #8 AWG #8 FLEX - 3/8 0.406 1.000 1.937 0.812 2.944 0.593 0.414 Red I-21 0.272 0.179 CLND-6-10-12 #6 AWG - - 10 0.219 0.500 1.250 1.125 2.570 0.411 0.258 Blue I-24 0.295 0.203 CLND-6-10-58 #6 AWG - - 10 0.219 0.625 1.250 1.125 2.570 0.411 0.258 Blue I-24 0.295 0.203 CLND-6-10-1116 #6 AWG - - 10 0.219 0.687 1.250 1.125 2.570 0.411 0.258 Blue I-24 0.295 0.203 CLND-6-10-34 #6 AWG - - 10 0.219 0.750 1.437 1.125 2.757 0.411 0.258 Blue I-24 0.295 0.203 CLND-6-14-12 #6 AWG - - 1/4 0.281 0.500 1.250 1.125 2.570 0.411 0.320 Blue I-24 0.295 0.203 CLND-6-14-58 #6 AWG - - 1/4 0.281 0.625 1.437 1.125 2.757 0.411 0.320 Blue I-24 0.295 0.203 CLND-6-14-34 #6 AWG - - 1/4 0.281 0.750 1.437 1.125 2.757 0.411 0.320 Blue I-24 0.295 0.203 CLND-6-14-1 #6 AWG - - 1/4 0.281 1.000 1.687 1.125 3.007 0.411 0.320 Blue I-24 0.295 0.203 CLND-6-516-34 #6 AWG - - 5/16 0.343 0.750 1.687 1.125 3.007 0.532 0.352 Blue I-24 0.295 0.203 CLND-6-516-1 #6 AWG - - 5/16 0.343 1.000 1.937 1.125 3.257 0.532 0.352 Blue I-24 0.295 0.203 CLND-6-38-34 #6 AWG - - 3/8 0.406 0.750 1.687 1.125 3.007 0.593 0.414 Blue I-24 0.295 0.203 CLND-6-38-78 #6 AWG - - 3/8 0.406 0.875 1.937 1.125 3.257 0.593 0.414 Blue I-24 0.295 0.203 CLND-6-38-1 #6 AWG - - 3/8 0.406 1.000 1.937 1.125 3.257 0.593 0.414 Blue I-24 0.295 0.203 CLND-6-12-134 #6 AWG - - 1/2 0.562 1.750 3.000 1.125 4.320 0.750 0.546 Blue I-24 0.295 0.203 Dimensions * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. 23 LR-2 6 01 9 453G 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 SureCrimp® Copper Compression Lugs - Long Barrel 2 Hole, w/o Sight Hole - Conductor Range: #3 - #4 TYPE LR-2 6 01 9 453G Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Long barrel length with chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CLND Catalog Number Wire Size Alt Wire Size Expanded* Wire Range Bolt Size Stud Hole Dia. Stud Hole Spacing A G Die Color Code B C D Die Index O.D. I.D. CLND-4-10-58 #4 AWG #6 FLEX 4-6 AWG 10 0.219 0.625 1.250 1.125 2.609 0.486 0.258 Gray I-29 0.343 0.250 CLND-4-10-34 #4 AWG #6 FLEX 4-6 AWG 10 0.219 0.750 1.437 1.125 2.796 0.486 0.258 Gray I-29 0.343 0.250 CLND-4-10-1 #4 AWG #6 FLEX 4-6 AWG 10 0.219 1.000 1.687 1.125 3.046 0.486 0.258 Gray I-29 0.343 0.250 CLND-4-14-58 #4 AWG #6 FLEX 4-6 AWG 1/4 0.281 0.625 1.437 1.125 2.796 0.486 0.320 Gray I-29 0.343 0.250 CLND-4-14-34 #4 AWG #6 FLEX 4-6 AWG 1/4 0.281 0.750 1.437 1.125 2.796 0.486 0.320 Gray I-29 0.343 0.250 CLND-4-516-34 #4 AWG #6 FLEX 4-6 AWG 5/16 0.343 0.750 1.687 1.125 3.046 0.486 0.352 Gray I-29 0.343 0.250 CLND-4-516-1 #4 AWG #6 FLEX 4-6 AWG 5/16 0.343 1.000 1.937 1.125 3.296 0.486 0.352 Gray I-29 0.343 0.250 CLND-4-38-34 #4 AWG #6 FLEX 4-6 AWG 3/8 0.406 0.750 1.687 1.125 3.046 0.593 0.414 Gray I-29 0.343 0.250 CLND-4-38-1 #4 AWG #6 FLEX 4-6 AWG 3/8 0.406 1.000 1.937 1.125 3.296 0.593 0.414 Gray I-29 0.343 0.250 CLND-4-12-134 #4 AWG #6 FLEX 4-6 AWG 1/2 0.562 1.750 3.000 1.125 4.359 0.750 0.546 Gray I-29 0.343 0.250 CLND-3-14-58 #3 AWG #4 FLEX 3-6 AWG 1/4 0.281 0.625 1.437 1.125 2.817 0.532 0.320 White I-29 0.375 0.275 CLND-3-14-34 #3 AWG #4 FLEX 3-6 AWG 1/4 0.281 0.750 1.437 1.125 2.817 0.532 0.320 White I-29 0.375 0.275 CLND-3-516-58 #3 AWG #4 FLEX 3-6 AWG 5/16 0.343 0.625 1.437 1.125 2.817 0.532 0.352 White I-29 0.375 0.275 CLND-3-516-1 #3 AWG #4 FLEX 3-6 AWG 5/16 0.343 1.000 1.937 1.125 3.317 0.532 0.352 White I-29 0.375 0.275 CLND-3-38-34 #3 AWG #4 FLEX 3-6 AWG 3/8 0.406 0.750 1.687 1.125 3.067 0.593 0.414 White I-29 0.375 0.275 CLND-3-38-1 #3 AWG #4 FLEX 3-6 AWG 3/8 0.406 1.000 1.937 1.125 3.317 0.593 0.414 White I-29 0.375 0.275 CLND-3-12-134 #3 AWG #4 FLEX 3-6 AWG 1/2 0.562 1.750 3.000 1.125 4.380 0.750 0.546 White I-29 0.375 0.275 Dimensions A * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 24 SureCrimp® Copper Compression Lugs - Long Barrel 2 Hole, w/o Sight Hole - Conductor Range: 1/0 - #2 A 25 TYPE LR-2 6 01 9 453G Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Long barrel length with chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CLND Catalog Number Wire Size Alt Wire Size Expanded* Wire Range Bolt Size Stud Hole Dia. Stud Hole Spacing A G Die Color Code B C D Die Index O.D. I.D. CLND-2-10-34 #2 AWG - 2-6 AWG 10 0.219 0.750 1.437 1.125 2.848 0.599 0.258 Brown I-33 0.421 0.312 CLND-2-14-58 #2 AWG - 2-6 AWG 1/4 0.281 0.625 1.437 1.125 CLND-2-14-34 #2 AWG - 2-6 AWG 1/4 0.281 0.750 1.437 1.125 2.848 0.599 0.320 Brown I-33 0.421 0.312 2.848 0.599 0.320 Brown I-33 0.421 0.312 CLND-2-14-1 #2 AWG - 2-6 AWG 1/4 0.281 1.000 1.687 CLND-2-516-34 #2 AWG - 2-6 AWG 5/16 0.343 0.750 1.687 1.125 3.098 0.599 0.320 Brown I-33 0.421 0.312 1.125 3.098 0.599 0.352 Brown I-33 0.421 0.312 CLND-2-516-1 #2 AWG - 2-6 AWG 5/16 0.343 1.000 1.937 1.125 3.348 0.599 0.352 CLND-2-38-34 #2 AWG - 2-6 AWG 3/8 0.406 0.750 1.687 1.125 3.098 0.599 0.414 Brown I-33 0.421 0.312 Brown I-33 0.421 0.312 Dimensions CLND-2-38-78 #2 AWG - 2-6 AWG 3/8 0.406 0.875 1.937 1.125 3.348 0.599 0.414 Brown I-33 0.421 0.312 CLND-2-38-1 #2 AWG - 2-6 AWG 3/8 0.406 1.000 1.937 1.125 3.348 0.599 0.414 Brown I-33 0.421 0.312 CLND-2-38-134 #2 AWG - 2-6 AWG 3/8 0.406 1.750 2.625 1.125 4.036 0.599 0.414 Brown I-33 0.421 0.312 CLND-2-12-134 #2 AWG - 2-6 AWG 1/2 0.562 1.750 3.000 1.125 4.411 0.750 0.546 Brown I-33 0.421 0.312 CLND-1-14-58 #1 AWG #2 FLEX 1-6 AWG 1/4 0.281 0.625 1.437 1.375 3.142 0.673 0.320 Green I-37 0.468 0.359 CLND-1-14-34 #1 AWG #2 FLEX 1-6 AWG 1/4 0.281 0.750 1.437 1.375 3.142 0.673 0.320 Green I-37 0.468 0.359 CLND-1-14-1 #1 AWG #2 FLEX 1-6 AWG 1/4 0.281 1.000 1.687 1.375 3.392 0.673 0.320 Green I-37 0.468 0.359 CLND-1-516-78 #1 AWG #2 FLEX 1-6 AWG 5/16 0.343 0.875 1.687 1.375 3.392 0.673 0.352 Green I-37 0.468 0.359 CLND-1-516-1 #1 AWG #2 FLEX 1-6 AWG 5/16 0.343 1.000 1.937 1.375 3.642 0.673 0.352 Green I-37 0.468 0.359 CLND-1-38-1 #1 AWG #2 FLEX 1-6 AWG 3/8 0.406 1.000 1.937 1.375 3.642 0.673 0.414 Green I-37 0.468 0.359 CLND-1-12-134 #1 AWG #2 FLEX 1-6 AWG 1/2 0.562 1.750 3.000 1.375 4.705 0.750 0.546 Green I-37 0.468 0.359 CLND-1/0-14-58 1/0 AWG #1 FLEX 1/0-6 AWG 1/4 0.281 0.625 1.437 1.500 3.293 0.738 0.320 Pink I-42 0.515 0.390 CLND-1/0-14-34 1/0 AWG #1 FLEX 1/0-6 AWG 1/4 0.281 0.750 1.437 1.500 3.293 0.738 0.320 Pink I-42 0.515 0.390 CLND-1/0-14-1 1/0 AWG #1 FLEX 1/0-6 AWG 1/4 0.281 1.000 1.687 1.500 3.543 0.738 0.320 Pink I-42 0.515 0.390 CLND-1/0-516-34 1/0 AWG #1 FLEX 1/0-6 AWG 5/16 0.343 0.750 1.687 1.500 3.543 0.738 0.352 Pink I-42 0.515 0.390 CLND-1/0-516-78 1/0 AWG #1 FLEX 1/0-6 AWG 5/16 0.343 0.875 1.687 1.500 3.543 0.738 0.352 Pink I-42 0.515 0.390 CLND-1/0-516-1 1/0 AWG #1 FLEX 1/0-6 AWG 5/16 0.343 1.000 1.937 1.500 3.793 0.738 0.352 Pink I-42 0.515 0.390 CLND-1/0-38-1 1/0 AWG #1 FLEX 1/0-6 AWG 3/8 0.406 1.000 1.937 1.500 3.793 0.738 0.414 Pink I-42 0.515 0.390 CLND-1/0-38-134 1/0 AWG #1 FLEX 1/0-6 AWG 3/8 0.406 1.750 2.625 1.500 4.481 0.738 0.414 Pink I-42 0.515 0.390 CLND-1/0-12-1 1/0 AWG #1 FLEX 1/0-6 AWG 1/2 0.562 1.000 2.125 1.500 3.981 0.738 0.546 Pink I-42 0.515 0.390 CLND-1/0-12-134 1/0 AWG #1 FLEX 1/0-6 AWG 1/2 0.562 1.750 3.000 1.500 * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. 4.856 0.738 0.546 Pink I-42 0.515 0.390 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 SureCrimp® Copper Compression Lugs - Long Barrel 2 Hole, w/o Sight Hole - Conductor Range: 250kcmil - 2/0 TYPE LR-2 6 01 9 453G Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Long barrel length with chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CLND Catalog Number Wire Size Alt Wire Size Expanded* Wire Range Bolt Size Stud Hole Dia. Stud Hole Spacing A B C D CLND-2/0-14-58 CLND-2/0-14-34 CLND-2/0-14-1 CLND-2/0-516-1 CLND-2/0-38-1 CLND-2/0-38-134 CLND-2/0-12-1 CLND-2/0-12-134 CLND-3/0-14-58 CLND-3/0-14-34 CLND-3/0-516-1 CLND-3/0-38-1 CLND-3/0-12-134 CLND-4/0-14-58 CLND-4/0-14-34 CLND-4/0-14-1 CLND-4/0-516-34 CLND-4/0-516-1 CLND-4/0-516-134 CLND-4/0-38-1 CLND-4/0-38-134 CLND-4/0-12-1 CLND-4/0-12-114 CLND-4/0-12-134 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 3/0 AWG 3/0 AWG 3/0 AWG 3/0 AWG 3/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 1/0 FLEX 1/0 FLEX 1/0 FLEX 1/0 FLEX 1/0 FLEX 1/0 FLEX 1/0 FLEX 1/0 FLEX 2/0 FLEX 2/0 FLEX 2/0 FLEX 2/0 FLEX 2/0 FLEX 3/0 FLEX 3/0 FLEX 3/0 FLEX 3/0 FLEX 3/0 FLEX 3/0 FLEX 3/0 FLEX 3/0 FLEX 3/0 FLEX 3/0 FLEX 3/0 FLEX 2/0-4 AWG 2/0-4 AWG 2/0-4 AWG 2/0-4 AWG 2/0-4 AWG 2/0-4 AWG 2/0-4 AWG 2/0-4 AWG 3/0-2 AWG 3/0-2 AWG 3/0-2 AWG 3/0-2 AWG 3/0-2 AWG 4/0-1 AWG 4/0-1 AWG 4/0-1 AWG 4/0-1 AWG 4/0-1 AWG 4/0-1 AWG 4/0-1 AWG 4/0-1 AWG 4/0-1 AWG 4/0-1 AWG 4/0-1 AWG 1/4 1/4 1/4 5/16 3/8 3/8 1/2 1/2 1/4 1/4 5/16 3/8 1/2 1/4 1/4 1/4 5/16 5/16 5/16 3/8 3/8 1/2 1/2 1/2 0.281 0.281 0.281 0.343 0.406 0.406 0.562 0.562 0.281 0.281 0.343 0.406 0.562 0.281 0.281 0.281 0.343 0.343 0.343 0.406 0.406 0.562 0.562 0.562 0.625 0.750 1.000 1.000 1.000 1.750 1.000 1.750 0.625 0.750 1.000 1.000 1.750 0.625 0.750 1.000 0.750 1.000 1.750 1.000 1.750 1.000 1.250 1.750 1.437 1.437 1.687 1.937 1.937 2.625 2.125 3.000 1.437 1.437 1.937 1.937 3.000 1.437 1.437 1.687 1.687 1.937 2.500 1.937 2.625 2.125 2.500 3.000 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 3.333 3.333 3.583 3.833 3.833 4.521 4.021 4.896 3.376 3.376 3.876 3.876 4.939 3.428 3.428 3.678 3.678 3.928 4.491 3.928 4.616 4.116 4.491 4.991 CLND-250-14-34 250kcmil 4/0 FLEX 1/4 0.281 0.750 1.437 1.688 CLND-250-38-1 250kcmil 4/0 FLEX 3/8 0.406 1.000 1.937 CLND-250-38-134 250kcmil 4/0 FLEX 3/8 0.406 1.750 CLND-250-12-114 250kcmil 4/0 FLEX 1/2 0.562 CLND-250-12-134 250kcmil 4/0 FLEX 250kcmil 1/0 AWG 250kcmil 1/0 AWG 250kcmil 1/0 AWG 250kcmil 1/0 AWG 250kcmil 1/0 AWG 1/2 0.562 A G Die Color Code Die Index O.D. I.D. 0.811 0.811 0.811 0.811 0.811 0.811 0.811 0.811 0.885 0.885 0.885 0.885 0.885 0.999 0.999 0.999 0.999 0.999 0.999 0.999 0.999 0.999 0.999 0.999 0.320 0.320 0.320 0.352 0.414 0.414 0.546 0.546 0.320 0.320 0.352 0.414 0.546 0.320 0.320 0.320 0.352 0.352 0.352 0.414 0.414 0.546 0.546 0.546 Black Black Black Black Black Black Black Black Orange Orange Orange Orange Orange Purple Purple Purple Purple Purple Purple Purple Purple Purple Purple Purple I-45 I-45 I-45 I-45 I-45 I-45 I-45 I-45 I-50 I-50 I-50 I-50 I-50 I-54 I-54 I-54 I-54 I-54 I-54 I-54 I-54 I-54 I-54 I-54 0.562 0.562 0.562 0.562 0.562 0.562 0.562 0.562 0.609 0.609 0.609 0.609 0.609 0.687 0.687 0.687 0.687 0.687 0.687 0.687 0.687 0.687 0.687 0.687 3.656 1.088 0.320 Yellow I-62 0.750 0.593 1.688 4.156 1.088 0.414 Yellow I-62 0.750 0.593 2.625 1.688 4.844 1.088 0.414 Yellow I-62 0.750 0.593 1.250 2.500 1.688 4.719 1.088 0.546 Yellow I-62 0.750 0.593 1.750 3.000 1.688 5.219 1.088 0.546 Yellow I-62 0.750 0.593 Dimensions 0.437 0.437 0.437 0.437 0.437 0.437 0.437 0.437 0.484 0.484 0.484 0.484 0.484 0.546 0.546 0.546 0.546 0.546 0.546 0.546 0.546 0.546 0.546 0.546 * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 26 SureCrimp® Copper Compression Lugs - Long Barrel 2 Hole, w/o Sight Hole - Conductor Range: 600kcmil - 300kcmil A TYPE Wire Size Stud Hole Dia. Stud Hole Spacing A G Color Code Die Die Index O.D. I.D. B C D 3/8 0.406 1.000 1.937 2.000 4.524 1.189 0.414 White I-66 0.812 0.660 1/2 0.562 1.750 3.000 2.000 5.587 1.189 0.546 White I-66 0.812 0.660 1/4 0.281 0.750 1.437 2.000 4.060 1.291 0.320 Red I-71 0.890 0.703 5/16 0.343 1.750 2.500 2.000 5.123 1.291 0.352 Red I-71 0.890 0.703 3/8 0.406 1.000 1.937 2.000 4.560 1.291 0.414 Red I-71 0.890 0.703 1/2 0.562 1.250 2.500 2.000 5.123 1.291 0.546 Red I-71 0.890 0.703 1/2 0.562 1.750 3.000 2.000 5.623 1.291 0.546 Red I-71 0.890 0.703 3/8 0.406 1.000 1.937 2.125 4.729 1.365 0.414 Blue I-76 0.937 0.750 3/8 0.406 1.062 1.937 2.125 4.729 1.365 0.414 Blue I-76 0.937 0.750 1/2 0.562 1.750 3.000 2.125 5.792 1.365 0.546 Blue I-76 0.937 0.750 1/4 0.281 0.750 1.437 2.250 4.419 1.535 0.320 Brown I-87 1.062 0.828 3/8 0.406 1.000 1.937 2.250 4.919 1.535 0.414 Brown I-87 1.062 0.828 1/2 0.562 1.250 2.500 2.250 5.482 1.535 0.546 Brown I-87 1.062 0.828 1/2 0.562 1.750 3.000 2.250 5.982 1.535 0.546 Brown I-87 1.062 0.828 3/8 0.406 1.000 1.937 2.687 5.433 1.712 0.414 Green I-94 1.187 0.920 1/2 0.562 1.750 3.000 2.687 6.496 1.712 0.546 Green I-94 1.187 0.920 Alt Wire Size Expanded* Bolt Wire Range Size 300kcmil 250 G,H FLEX CLND-300-12-134 300kcmil 250 G,H FLEX CLND-350-14-34 250 I,K,M FLEX 262.2 DLO 250 I,K,M FLEX 262.2 DLO 250 I,K,M FLEX 262.2 DLO 250 I,K,M FLEX 262.2 DLO 250 I,K,M FLEX 262.2 DLO 300 G,H,I,K,M FLEX 313.1 DLO 300 G,H,I,K,M FLEX 313.1 DLO 300 G,H,I,K,M FLEX 313.1 DLO 350 G,H,I,K,M FLEX 373.7 DLO 350 G,H,I,K,M FLEX 373.7 DLO 350 G,H,I,K,M FLEX 373.7 DLO 350 G,H,I,K,M FLEX 373.7 DLO 400 G,H,I,K,M FLEX 444.4 DLO 400 G,H,I,K,M FLEX 444.4 DLO 300kcmil 2/0 AWG 300kcmil 2/0 AWG 350kcmil 3/0 AWG 350kcmil 3/0 AWG 350kcmil 3/0 AWG 350kcmil 3/0 AWG 350kcmil 3/0 AWG 400kcmil 4/0 AWG 400kcmil 4/0 AWG 400kcmil 4/0 AWG 500kcmil 250kcmil 500kcmil 250kcmil 500kcmil 250kcmil 500kcmil 250kcmil 600kcmil 250kcmil 600kcmil 250kcmil CLND-300-38-1 350kcmil CLND-350-516-134 350kcmil CLND-350-38-1 350kcmil CLND-350-12-114 350kcmil CLND-350-12-134 350kcmil CLND-400-38-1 400kcmil CLND-400-38-116 400kcmil CLND-400-12-134 400kcmil CLND-500-14-34 500kcmil CLND-500-38-1 500kcmil CLND-500-12-114 500kcmil CLND-500-12-134 500kcmil CLND-600-38-1 600kcmil CLND-600-12-134 600kcmil Dimensions * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. 27 LR-2 6 01 9 Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Long barrel length with chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CLND Catalog Number 453G 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 SureCrimp® Copper Compression Lugs - Long Barrel 2 Hole, w/o Sight Hole - Conductor Range: 1000kcmil - 650kcmil TYPE Wire Size CLND-650-12-114 650kcmil CLND-650-12-134 650kcmil CLND-650-38-1 LR-2 6 01 9 Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Long barrel length with chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CLND Catalog Number 453G 650kcmil CLND-650-38-118 650kcmil CLND-650-516-1 650kcmil CLND-700-38-1 700kcmil CLND-700-38-118 700kcmil CLND-700-12-112 700kcmil CLND-700-12-134 700kcmil CLND-700-12-178 700kcmil CLND-750-38-1 750kcmil CLND-750-38-118 750kcmil CLND-750-12-112 750kcmil CLND-750-12-134 750kcmil CLND-750-58-112 750kcmil CLND-1000-38-1 1000kcmil CLND-1000-12-114 1000kcmil CLND-1000-12-134 1000kcmil CLND-1000-58-112 1000kcmil Stud Hole Dia. Stud Hole Spacing A B C D G 1/2 0.562 1.25 2.5 2.687 6.056 1.764 0.546 Pink I-99 1.217 0.958 1/2 0.562 1.75 3 2.687 6.556 1.764 0.546 Pink I-99 1.217 0.958 3/8 0.406 1 2.125 2.687 5.493 1.764 0.414 Pink I-99 1.217 0.958 3/8 0.406 1.125 2.125 2.687 5.681 1.764 0.414 Pink I-99 1.217 0.958 1/32 0.343 1 1.937 2.687 5.493 1.764 0.3515 Pink I-99 1.217 0.958 3/8 0.406 1.000 1.937 2.687 5.493 1.816 0.414 Pink I-99 1.250 0.991 3/8 0.406 1.125 2.125 2.687 5.681 1.816 0.414 Pink I-99 1.250 0.991 1/2 0.562 1.500 2.625 2.687 6.181 1.816 0.546 Pink I-99 1.250 0.991 1/2 0.562 1.750 3.000 2.687 6.556 1.816 0.546 Pink I-99 1.250 0.991 1/2 0.562 1.875 3.000 2.687 6.556 1.816 0.546 Pink I-99 1.250 0.991 3/8 0.406 1.000 1.937 2.875 5.714 1.901 0.414 Black I-106 1.313 1.031 3/8 0.406 1.125 2.125 2.875 5.902 1.901 0.414 Black I-106 1.313 1.031 1/2 0.562 1.500 2.625 2.875 6.402 1.901 0.546 Black I-106 1.313 1.031 1/2 0.562 1.750 3.000 2.875 6.777 1.901 0.546 Black I-106 1.313 1.031 5/8 0.562 1.500 3.000 2.875 6.777 1.901 0.671 Black I-106 1.313 1.031 3/8 0.406 1.000 1.937 3.000 5.962 2.169 0.414 White I-125 1.500 1.172 1/2 0.562 1.250 2.500 3.000 6.525 2.169 0.546 White I-125 1.500 1.172 1/2 0.562 1.750 3.000 3.000 7.025 2.169 0.546 White I-125 1.500 1.172 5/8 0.562 1.500 3.000 3.000 7.025 2.169 0.671 White I-125 1.500 1.172 Alt Wire Size Expanded* Bolt Wire Range Size 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 500 G,H,I,K,M FLEX 535.3 DLO 600 G,H,I,M FLEX 646.4 DLO 600 G,H,I,M FLEX 646.4 DLO 600 G,H,I,M FLEX 646.4 DLO 600 G,H,I,M FLEX 646.4 DLO 600 G,H,I,M FLEX 646.4 DLO 750 G,H,I FLEX 777.7 DLO 750 G,H,I FLEX 777.7 DLO 750 G,H,I FLEX 777.7 DLO 750 G,H,I FLEX 777.7 DLO 650kcmil 350kcmil 650kcmil 350kcmil 650kcmil 350kcmil 650kcmil 350kcmil 650kcmil 350kcmil 700kcmil 350kcmil 700kcmil 350kcmil 700kcmil 350kcmil 700kcmil 350kcmil 700kcmil 350kcmil 750kcmil 500kcmil 750kcmil 500kcmil 750kcmil 500kcmil 750kcmil 500kcmil 750kcmil 500kcmil 1000kcmil 750kcmil 1000kcmil 750kcmil 1000kcmil 750kcmil 1000kcmil 750kcmil Dimensions Die Color Code A Die Index O.D. I.D. * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 28 SureCrimp® Copper Compression Lugs - Long Barrel Flared End, w/o Sight Hole - Conductor Range: 500kcmil - 2/0 A TYPE Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Long barrel length with chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CLNF Expanded* Wire Range Stud Bolt Hole Size Dia. A B C D G Die Color Code 2/0 AWG 1/0 FLEX 2/0-4 AWG 1/2 0.531 1.750 3.000 1.938 5.219 0.813 0.546 Black I-45 0.562 0.437 CLNF-2/0-38 2/0 AWG 1/0 FLEX 2/0-4 AWG 3/8 0.406 - 0.875 1.938 3.094 0.813 0.414 Black I-45 0.562 0.437 CLNF-3/0-12-134 3/0 AWG 2/0 FLEX 3/0-2 AWG 1/2 0.531 1.750 3.000 1.938 5.250 0.906 0.546 Orange I-50 0.609 0.484 CLNF-3/0-12 3/0 AWG 2/0 FLEX 3/0-2 AWG 1/2 0.531 - 1.000 1.938 3.250 0.906 0.546 Orange I-50 0.609 0.484 CLNF-4/0-12-134 4/0 AWG 3/0 FLEX 4/0-1 AWG 1/2 0.531 1.750 3.000 2.125 5.469 1.000 0.546 Purple I-54 0.687 0.546 CLNF-4/0-12 4/0 AWG 3/0 FLEX 4/0-1 AWG 1/2 0.531 - 1.000 2.125 3.469 1.000 0.546 Purple I-54 0.687 0.546 Catalog Number Wire Size CLNF-2/0-12-134 Alt Wire Size Stud Hole Spacing Dimensions Die Index O.D. I.D. CLNF-250-12-134 250kcmil 4/0 FLEX 250kcmil-1/0 AWG 1/2 0.531 1.750 3.000 2.125 5.563 1.090 0.546 Yellow I-62 0.750 0.593 CLNF-250-12 250kcmil-1/0 AWG 1/2 0.531 - 1.125 2.125 3.688 1.090 0.546 Yellow I-62 0.750 0.593 CLNF-300-12-134 300kcmil 250 G, H FLEX 300kcmil-2/0 AWG 1/2 0.531 1.750 3.000 2.250 5.937 1.188 0.546 White I-66 0.812 0.660 CLNF-300-58 300kcmil 250 G, H FLEX 300kcmil-2/0 AWG 5/8 0.688 - 1.125 2.250 3.875 1.188 0.671 White I-66 0.812 0.660 CLNF-350-12-134 350kcmil 250 I,K,M FLEX 262.2 DLO 350kcmil-3/0 AWG 1/2 0.531 1.750 3.000 2.563 6.000 1.280 0.546 Red I-71 0.890 0.703 350kcmil 250 I,K,M FLEX 262.2 DLO 350kcmil-3/0 AWG 5/8 0.688 - 1.125 2.563 4.125 1.280 0.671 Red I-71 0.890 0.703 0.531 1.750 3.000 2.688 6.313 1.375 0.546 Blue I-76 0.937 0.750 0.688 - 1.500 2.688 4.813 1.375 0.671 Blue I-76 0.937 0.750 0.531 1.750 3.000 2.813 6.313 1.531 0.546 Brown I-87 1.062 0.828 0.688 - 1.500 2.813 4.813 1.531 0.671 Brown I-87 1.062 0.828 CLNF-350-58 250kcmil 4/0 FLEX CLNF-400-12-134 400kcmil 300 G,H,I,K,M FLEX 400kcmil-4/0 AWG 1/2 313.1 DLO CLNF-400-58 400kcmil 300 G,H,I,K,M FLEX 400kcmil-4/0 AWG 5/8 313.1 DLO CLNF-500-12-134 500kcmil 350 G,H,I,K,M FLEX 500kcmil-250kcmil 1/2 373.7 DLO CLNF-500-58 500kcmil 350 G,H,I,K,M FLEX 500kcmil-250kcmil 5/8 373.7 DLO * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. 29 LR-2 6 01 9 453G 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 SureCrimp® Copper Compression Lugs - Long Barrel Flared End, w/o Sight Hole - Conductor Range: 1111 kcmil - 600kcmil TYPE Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Long barrel length with chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CLNF Catalog Number LR-2 6 01 9 453G Wire Size Alt Wire Size Expanded* Wire Range Stud Bolt Hole Size Dia. Stud Hole Spacing A Dimensions B C D G Die Color Code Die Index O.D. I.D. CLNF-600-12-134 600kcmil 400 G,H,I,K,M FLEX 600kcmil-250kcmil 444.4 DLO 1/2 0.531 1.750 3.000 2.875 6.813 1.680 0.546 Green I-94 1.187 0.920 CLNF-600-58 600kcmil 400 G,H,I,K,M FLEX 600kcmil-250kcmil 444.4 DLO 5/8 0.688 - 1.500 2.875 5.375 1.680 0.671 Green I-94 1.187 0.920 CLNF-700-12-134 700kcmil 500 G,H,I,K,M FLEX 700kcmil-350kcmil 535.3 DLO 1/2 0.531 1.750 3.000 2.813 6.625 1.844 0.546 Pink I-99 1.250 0.991 CLNF-700-58 500 G,H,I,K,M FLEX 700kcmil-350kcmil 535.3 DLO 5/8 0.688 - 1.750 2.563 5.375 1.844 0.671 Pink I-99 1.250 0.991 CLNF-750-12-134 750kcmil 600 G,H,I,M FLEX 646.4 DLO 750kcmil-500kcmil 1/2 0.531 1.750 3.000 2.813 6.625 1.906 0.546 Black I-106 1.313 1.031 CLNF-750-58 600 G,H,I,M FLEX 646.4 DLO 750kcmil-500kcmil 5/8 0.688 - 1.938 2.813 5.563 1.906 0.671 Black I-106 1.313 1.031 CLNF-1000-12-134 1000kcmil 750 G,H, I FLEX 777.7 DLO 1000kcmil-750kcmil 1/2 0.531 1.750 3.000 3.563 7.438 2.188 0.546 White I-125 1.500 1.172 CLNF-1000-58 750 G,H, I FLEX 777.7 DLO 1000kcmil-750kcmil 5/8 0.688 - 2.125 3.563 6.563 2.188 0.671 White I-125 1.500 1.172 CLNF-1111-12-134 1111kcmil - - 1/2 0.562 1.750 3.000 3.313 7.438 2.600 0.546 White IDT-12 1.750 1.458 CLNF-1111-58 - - 5/8 0.656 - 2.250 3.563 6.688 2.600 0.671 White IDT-12 1.750 1.458 700kcmil 750kcmil 1000kcmil 1111kcmil A * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 30 SureCrimp® Copper Compression Lugs500kcmil A TYPE 453G Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Long barrel length with chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO and other Manufacturers' tools.+ • UL File E6207 CLNU D Die Color Code Die Index O.D. I.D. 1.130 0.760 Blue I-24 0.295 0.203 3.000 1.130 0.760 White I-29 0.343 0.250 3.000 1.130 0.750 White I-29 0.375 0.275 2-6 AWG 3.000 1.130 0.740 Brown I-33 0.421 0.312 1-6 AWG 3.000 1.380 0.740 Green I-37 0.468 0.359 #1 Flex 1/0-6 AWG 3.000 1.500 0.740 Pink I-42 0.515 0.390 1/0 Flex 2/0-4 AWG 3.000 1.500 0.810 Black I-45 0.562 0.437 3/0 AWG 2/0 Flex 3/0-2 AWG 3.000 1.500 0.890 Orange I-50 0.609 0.484 4/0 AWG 3/0 Flex 4/0-1 AWG 3.000 1.500 1.000 Purple I-54 0.687 0.546 CLNU-250 250kcmil 4/0 Flex 250kcmil-1/0 AWG 3.000 1.690 1.090 Yellow I-62 0.750 0.593 CLNU-300 300kcmil 250 G,H Flex 300kcmil-2/0 AWG 3.000 2.000 1.190 White I-66 0.812 0.660 CLNU-350 350kcmil 250 I,K,M Flex 262.2 DLO 350kcmil-3/0 AWG 3.000 2.000 1.290 Red I-71 0.890 0.703 CLNU-400 400kcmil 300 G,H,I,K,M Flex 313.1 DLO 400kcmil-4/0 AWG 3.000 2.130 1.370 Blue I-76 0.937 0.750 CLNU-500 500kcmil 350 G,H,I,K,M Flex 373.7 DLO 500kcmil-250kcmil 3.000 2.250 1.530 Brown I-87 1.062 0.828 CLNU-600 600kcmil 400 G,H,I,K,M Flex 444.4 DLO 600kcmil-250kcmil 3.000 2.690 1.710 Green I-94 1.187 0.920 CLNU-650 650kcmil 500 G,H,I,K,M Flex 535.3 DLO 650kcmil-350kcmil 3.000 2.690 1.760 Pink I-99 1.217 0.958 CLNU-700 700kcmil 500 G,H,I,K,M Flex 535.3 DLO 700kcmil-350kcmil 3.000 2.690 1.820 Pink I-99 1.250 0.991 CLNU-750 750kcmil 600 G,H,I,M Flex 646.4 DLO 750kcmil-500kcmil 3.000 2.880 1.900 Black I-106 1.313 1.031 CLNU-1000 1000kcmil 750 G,H,I Flex 777.7 DLO 1000kcmil-750kcmil 3.000 3.000 2.170 White I-125 1.500 1.172 Dimensions Catalog Number Wire Size Alt Wire Size Expanded* Wire Range A B CLNU-6 6 AWG - - 3.000 CLNU-4 4 AWG #6 Flex 4-6 AWG CLNU-3 3 AWG #4 Flex 3-6 AWG CLNU-2 2 AWG - CLNU-1 1 AWG #2 Flex CLNU-1/0 1/0 AWG CLNU-2/0 2/0 AWG CLNU-3/0 CLNU-4/0 * When installed with specified dieless tools + See pages 90 to 97 for complete tooling information. For Bent Tangs change the 4th letter to a B and add “-4” for 45 deg. or “-9” for 90 deg. 31 LR-2 6 01 9 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Copper Compression Lugs Conductor Size #8 453G LR-2 6 01 9 Features • Electro-tin plated • Sight hole for visual inspection of proper cable insertion • Solid seamless tang for performance and strength • Electrolytic copper for high conductivity • UL 486A 90˚ C Listed and CSA Certified • For copper conductor only • Installing Tool: MT-25 TYPE CCL Tang Width I.D. A O.D. Tang Length Overall Length Catalog Number Wire Size Alt Wire Size Bolt Size Tang Length Tang Width Tang Thickness Overall Length Die Color Code I.D. O.D. CCL-8-10 8 AWG 8 FLEX #8-#10 0.579 0.445 0.071 1.201 RED 0.185 0.256 CCL-8-14 8 AWG 8 FLEX 1/4 0.579 0.445 0.071 1.201 RED 0.185 0.256 CCL-8-516 8 AWG 8 FLEX 5/16 0.724 0.598 0.059 1.276 RED 0.185 0.256 CCL-8-38 8 AWG 8 FLEX 3/8 0.724 0.598 0.059 1.276 RED 0.185 0.256 CCL-8-12 8 AWG 8 FLEX 1/2 0.858 0.752 0.059 1.480 RED 0.185 0.256 CONTINUED ON NEXT PAGE. Tooling Information Catalog Number CCL-8 MT-25 Hand Dieless No. of Crimps - ILSCO ILC-10-N Die No. No. of Crimps Red (2) Standard Stranded Conductor Burndy Thomas & Betts MY29-3 M5 Hand Dieless No. of Crimps (1) AET 406 Color Code Red UL Listed and CSA Certified 600 volts maximum when installed with tools and dies shown above. If proper high voltage spacings and insulation techniques are used, these compression connectors can be used for high voltage applications up to 35KV. UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 32 Copper Compression Lugs Conductor Size #6 A 453G LR-2 6 01 9 Features • Electro-tin plated • Sight hole for visual inspection of proper cable insertion • Solid seamless tang for performance and strength • Electrolytic copper for high conductivity • UL 486A 90˚ C Listed and CSA Certified • For copper conductor only • Installing Tool: MT-25 TYPE CCL Tang Width I.D. O.D. Tang Length Overall Length Catalog Number Wire Size Alt Wire Size Bolt Size Tang Length Tang Width Tang Thickness Overall Length Die Color Code I.D. O.D. CCL-6-10 6 AWG 6 FLEX #10 0.579 0.445 0.075 1.268 BLUE 0.232 0.299 CCL-6-14 6 AWG 6 FLEX 1/4 0.579 0.445 0.075 1.268 BLUE 0.232 0.299 CCL-6-516 6 AWG 6 FLEX 5/16 0.724 0.598 0.067 1.409 BLUE 0.232 0.299 CCL-6-38 6 AWG 6 FLEX 3/8 0.724 0.598 0.067 1.409 BLUE 0.232 0.299 CCL-6-12 6 AWG 6 FLEX 1/2 0.858 0.752 0.059 1.551 BLUE 0.232 0.299 CONTINUED ON NEXT PAGE. Tooling Information Catalog Number CCL-6 MT-25 Hand Dieless No. of Crimps - ILSCO ILC-10-N Die No. No. of Crimps Blue (2) Standard Stranded Conductor Burndy Thomas & Betts MY29-3 M5 Hand Dieless No. of Crimps Blue (1) (1) AET 406 Color Code A/1 Blue UL Listed and CSA Certified 600 volts maximum when installed with tools and dies shown above. If proper high voltage spacings and insulation techniques are used, these compression connectors can be used for high voltage applications up to 35KV. UL File E6207 33 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Copper Compression Lugs Conductor Size #4 453G LR-2 6 01 9 Features • Electro-tin plated • Sight hole for visual inspection of proper cable insertion • Solid seamless tang for performance and strength • Electrolytic copper for high conductivity • UL 486A 90˚ C Listed and CSA Certified • For copper conductor only • Installing Tool: MT-25 TYPE CCL Tang Width I.D. A O.D. Tang Length Overall Length Catalog Number Wire Size Alt Wire Size Bolt Size Tang Length Tang Width Tang Thickness Overall Length Die Color Code I.D. O.D. CCL-4-10 4 AWG 4 FLEX #10 0.681 0.516 0.075 1.496 GRAY 0.283 0.362 CCL-4-14 4 AWG 4 FLEX 1/4 0.681 0.516 0.075 1.496 GRAY 0.283 0.362 CCL-4-516 4 AWG 4 FLEX 5/16 0.728 0.626 0.075 1.496 GRAY 0.283 0.362 CCL-4-38 4 AWG 4 FLEX 3/8 0.728 0.626 0.075 1.496 GRAY 0.283 0.362 CCL-4-12 4 AWG 4 FLEX 1/2 0.858 0.752 0.091 1.681 GRAY 0.283 0.362 CONTINUED ON NEXT PAGE. Dimensions in inches – approximate. Tooling Information Catalog Number CCL-4 MT-25 Hand Dieless No. of Crimps (1) ILSCO ILC-10-N Die No. No. of Crimps Grey (2) Standard Stranded Conductor Burndy Thomas & Betts MY29-3 M5 Hand Dieless No. of Crimps Grey (1) (1) AET 406 Color Code A/1 Grey UL Listed and CSA Certified 600 volts maximum when installed with tools and dies shown above. If proper high voltage spacings and insulation techniques are used, these compression connectors can be used for high voltage applications up to 35KV. UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 34 Copper Compression Lugs Conductor Range #1-#2 A 453G LR-2 6 01 9 Features • Electro-tin plated • Sight hole for visual inspection of proper cable insertion • Solid seamless tang for performance and strength • Electrolytic copper for high conductivity • UL 486A 90˚ C Listed and CSA Certified • For copper conductor only • Installing Tool: MT-25 TYPE CCL Tang Width I.D. O.D. Tang Length Overall Length Catalog Number Wire Size Alt Wire Size Bolt Size Tang Length Tang Width Tang Thickness Overall Length Die Color Code I.D. O.D. CCL-2-14 2 AWG 3 FLEX 1/4 0.728 0.598 0.094 1.606 BROWN 0.335 0.429 CCL-2-516 2 AWG 3 FLEX 5/16 0.728 0.598 0.094 1.606 BROWN 0.335 0.429 CCL-2-38 2 AWG 3 FLEX 3/8 0.728 0.598 0.094 1.606 BROWN 0.335 0.429 CCL-2-12 2 AWG 3 FLEX 1/2 0.858 0.752 0.102 1.752 BROWN 0.335 0.429 CCL-1-14 1 AWG 2 FLEX 1/4 0.858 0.650 0.098 1.720 GREEN 0.362 0.461 CCL-1-516 1 AWG 2 FLEX 5/16 0.858 0.650 0.098 1.720 GREEN 0.362 0.461 CCL-1-38 1 AWG 2 FLEX 3/8 0.858 0.650 0.098 1.720 GREEN 0.362 0.461 CCL-1-12 1 AWG 2 FLEX 1/2 0.858 0.752 0.102 1.831 GREEN 0.362 0.461 CONTINUED ON NEXT PAGE. Tooling Information Catalog Number CCL-2 MT-25 Hand Dieless No. of Crimps (1) CCL-1 (1) ILSCO ILC-10-N Die No. No. of Crimps Brown (2) Green (2) Standard Stranded Conductor Burndy Thomas & Betts MY29-3 M5 Hand Dieless No. of Crimps Brown (1) (1) Green (1) (1) AET 406 Color Code C/1 Brown C/1 Green UL Listed and CSA Certified 600 volts maximum when installed with tools and dies shown above. If proper high voltage spacings and insulation techniques are used, these compression connectors can be used for high voltage applications up to 35KV. UL File E6207 35 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Copper Compression Lugs Conductor Range 2/0-1/0 453G LR-2 6 01 9 Features • Electro-tin plated • Sight hole for visual inspection of proper cable insertion • Solid seamless tang for performance and strength • Electrolytic copper for high conductivity • UL 486A 90˚ C Listed and CSA Certified • For copper conductor only • Installing Tool: MT-25 TYPE CCL Tang Width I.D. A O.D. Tang Length Overall Length Catalog Number Wire Size Alt Wire Size Bolt Size Tang Length Tang Width Tang Thickness Overall Length Die Color Code I.D. O.D. CCL-1/0-14 1/0 AWG 1 FLEX 1/4 0.791 0.713 0.110 1.831 PINK 0.406 0.516 CCL-1/0-516 1/0 AWG 1 FLEX 5/16 0.791 0.713 0.110 1.831 PINK 0.406 0.516 CCL-1/0-38 1/0 AWG 1 FLEX 3/8 0.791 0.713 0.110 1.831 PINK 0.406 0.516 CCL-1/0-12 1/0 AWG 1 FLEX 1/2 0.890 0.815 0.110 1.902 PINK 0.406 0.516 CCL-2/0-14 2/0 AWG 1/0 FLEX 1/4 0.929 0.815 0.110 2.055 BLACK 0.461 0.571 CCL-2/0-516 2/0 AWG 1/0 FLEX 5/16 0.929 0.815 0.110 2.055 BLACK 0.461 0.571 CCL-2/0-38 2/0 AWG 1/0 FLEX 3/8 0.929 0.815 0.110 2.055 BLACK 0.461 0.571 CCL-2/0-12 2/0 AWG 1/0 FLEX 1/2 0.929 0.815 0.110 2.055 BLACK 0.461 0.571 CONTINUED ON NEXT PAGE. Tooling Information Catalog Number CCL-1/0 MT-25 Hand Dieless No. of Crimps (1) ILSCO ILC-10-N Die No. No. of Crimps Pink (2) CCL-2/0 (1) - Standard Stranded Conductor Burndy Thomas & Betts MY29-3 M5 Hand Dieless No. of Crimps Pink (1) (1) Black (1) (1) AET 406 Color Code B/1 Pink B/1 Black UL Listed and CSA Certified 600 volts maximum when installed with tools and dies shown above. If proper high voltage spacings and insulation techniques are used, these compression connectors can be used for high voltage applications up to 35KV. UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 36 Copper Compression Lugs Conductor Range 4/0-3/0 A LR-2 6 01 9 453G Features • Electro-tin plated • Sight hole for visual inspection of proper cable insertion • Solid seamless tang for performance and strength • Electrolytic copper for high conductivity • UL 486A 90˚ C Listed and CSA Certified • For copper conductor only • Installing Tool: MT-25 TYPE CCL Tang Width I.D. O.D. Tang Length Overall Length Catalog Number Wire Size Alt Wire Size Bolt Size Tang Length Tang Width Tang Thickness Overall Length Die Color Code I.D. O.D. CCL-3/0-14 3/0 AWG 2/0 FLEX 1/4 0.969 0.894 0.118 2.161 ORANGE 0.512 0.630 CCL-3/0-516 3/0 AWG 2/0 FLEX 5/16 0.969 0.894 0.118 2.161 ORANGE 0.512 0.630 CCL-3/0-38 3/0 AWG 2/0 FLEX 3/8 0.969 0.894 0.118 2.161 ORANGE 0.512 0.630 CCL-3/0-12 3/0 AWG 2/0 FLEX 1/2 0.969 0.894 0.118 2.161 ORANGE 0.512 0.630 CCL-4/0-14 4/0 AWG 3/0 FLEX 1/4 1.071 1.035 0.130 2.382 PURPLE 0.591 0.720 CCL-4/0-516 4/0 AWG 3/0 FLEX 5/16 1.071 1.035 0.130 2.382 PURPLE 0.591 0.720 CCL-4/0-38 4/0 AWG 3/0 FLEX 3/8 1.071 1.035 0.130 2.382 PURPLE 0.591 0.720 CCL-4/0-12 4/0 AWG 3/0 FLEX 1/2 1.071 1.035 0.130 2.382 PURPLE 0.591 0.720 Tooling Information Catalog Number CCL-3/0 MT-25 Hand Dieless No. of Crimps (1) ILSCO ILC-10-N Die No. No. of Crimps - CCL-4/0 (2) - Standard Stranded Conductor Burndy Thomas & Betts MY29-3 M5 Hand Dieless No. of Crimps Orange (1) (1) Purple (1) (1) AET 406 Color Code -/1 Orange -/1 Purple UL Listed and CSA Certified 600 volts maximum when installed with tools and dies shown above. If proper high voltage spacings and insulation techniques are used, these compression connectors can be used for high voltage applications up to 35KV. UL File E6207 37 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Copper Mining Lugs For copper conductor only 453G LR-2 6 01 9 Features • Electro-tin plated • Sight hole for visual inspection • Solid seamless tang for performance and strength • Electrolytic copper for high conductivity • UL 486A 90˚C Listed and CSA Certified • For copper conductor only • Installing Tool: MT-25 TYPE CRAM Tang Width I.D. A O.D. Tang Length Overall Length Catalog Number CRA-8-8/10M CRA-8-14M CRA-8-516M CRA-8-38M CRA-8-12M CRA-6-10M CRA-6-14M CRA-6-516-M CRA-6-38M CRA-6-12M CRA-4-10M CRA-4-14M CRA-4-516M CRA-4-38M CRA-4-12M CRA-2-14M CRA-2-516M CRA-2-38M CRA-2-12M CRA-1-14M CRA-1-516M CRA-1-38M CRA-1-12M CRA-1/0-14M CRA-1/0-516M CRA-1/0-38M CRA-1/0-12M CRA-2/0-14M CRA-2/0-516M CRA-2/0-38-M CRA-2/0-12M CRA-3/0-38M CRA-3/0-12M CRA-4/0-38M CRA-4/0-12M Alt Wire Size 8 FLEX 8 FLEX 8 FLEX 8 FLEX 8 FLEX 6 FLEX 6 FLEX 6 FLEX 6 FLEX 6 FLEX 4 FLEX 4 FLEX 4 FLEX 4 FLEX 4 FLEX 2 FLEX 2 FLEX 2 FLEX 2 FLEX 1 FLEX 1 FLEX 1 FLEX 1 FLEX 1/0 FLEX 1/0 FLEX 1/0 FLEX 1/0 FLEX 2/0 FLEX 2/0 FLEX 2/0 FLEX 2/0 FLEX 3/0 FLEX 3/0 FLEX 4/0 FLEX 4/0 FLEX Wire Size 8 AWG 8 AWG 8 AWG 8 AWG 8 AWG 6 AWG 6 AWG 6 AWG 6 AWG 6 AWG 4 AWG 4 AWG 4 AWG 4 AWG 4 AWG 1 AWG 1 AWG 1 AWG 1 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 3/0 AWG 3/0 AWG 3/0 AWG 3/0 AWG 4/0 AWG 4/0 AWG 250 kcmil 250 kcmil Bolt Size #8-#10 1/4 5/16 3/8 1/2 #10 1/4 5/16 3/8 1/2 #10 1/4 5/16 3/8 1/2 1/4 5/16 3/8 1/2 1/4 5/16 3/8 1/2 1/4 5/16 3/8 1/2 1/4 5/16 3/8 1/2 3/8 1/2 3/8 1/2 Tang Length 0.579 0.579 0.724 0.724 0.858 0.579 0.579 0.724 0.724 0.858 0.681 0.681 0.728 0.728 0.858 0.858 0.858 0.858 0.858 0.791 0.791 0.791 0.890 0.929 0.929 0.929 0.929 0.969 0.969 0.969 0.969 1.071 1.071 1.228 1.228 Tang Width 0.445 0.445 0.598 0.598 0.752 0.445 0.445 0.598 0.598 0.752 0.516 0.516 0.626 0.626 0.752 0.650 0.650 0.650 0.752 0.713 0.713 0.713 0.815 0.815 0.815 0.815 0.815 0.894 0.894 0.894 0.894 1.035 1.035 1.201 1.201 Tang Thickness 0.071 0.071 0.059 0.059 0.059 0.075 0.075 0.067 0.067 0.059 0.075 0.075 0.075 0.075 0.091 0.098 0.098 0.098 0.102 0.110 0.110 0.110 0.110 0.110 0.110 0.110 0.110 0.118 0.118 0.118 0.118 0.130 0.130 0.130 0.130 Overall Length 1.201 1.201 1.276 1.276 1.480 1.268 1.268 1.409 1.409 1.551 1.496 1.496 1.496 1.496 1.681 1.720 1.720 1.720 1.831 1.831 1.831 1.831 1.902 2.055 2.055 2.055 2.055 2.161 2.161 2.161 2.161 2.382 2.382 2.614 2.614 Die Color Code RED RED RED RED RED BLUE BLUE BLUE BLUE BLUE GRAY GRAY GRAY GRAY GRAY GREEN GREEN GREEN GREEN PINK PINK PINK PINK BLACK BLACK BLACK BLACK ORANGE ORANGE ORANGE ORANGE PURPLE PURPLE YELLOW YELLOW I.D. 0.185 0.185 0.185 0.185 0.185 0.232 0.232 0.232 0.232 0.232 0.283 0.283 0.283 0.283 0.283 0.362 0.362 0.362 0.362 0.406 0.406 0.406 0.406 0.461 0.461 0.461 0.461 0.512 0.512 0.512 0.512 0.591 0.591 0.685 0.685 O.D. 0.256 0.256 0.256 0.256 0.256 0.299 0.299 0.299 0.299 0.299 0.362 0.362 0.362 0.362 0.362 0.461 0.461 0.461 0.461 0.516 0.516 0.516 0.516 0.571 0.571 0.571 0.571 0.630 0.630 0.630 0.630 0.720 0.720 0.815 0.815 UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 38 Copper Soldering Lugs One Hole A TYPE Solder Lugs 453G Features • Manufactured from high strength copper tubing • Seamless construction • Clearly marked with wire size • UL Listed and CSA Certified for 600 volts, 90˚ C Benefits • Provides maximum conductivity • Won’t leak solder • Provides easy identification • Ensures reliability Fig. 1 Fig. 2 Catalog Number Old A Description Figure Number Wire Size B Bolt Size C D 3/16 25A 1 10 9/64 #8 11/64 11/32 1/4 35A 1 8 3/16 #10 13/64 5/16 50A 1 6 15/64 #10 3/8 70A 1 4 9/32 7/16 90A 1 2 1/2 125A 1 9/16 150A 5/8 Dimensions E F G H Amp Rating 15/32 15/16 3/16 1/4 25 Amp 11/32 1/2 1-1/32 7/32 3/8 35 Amp 13/64 13/32 19/32 1-7/32 1/4 7/16 50 Amp 1/4 9/32 7/16 11/16 1-3/8 9/32 17/32 70 Amp 11/32 1/4 9/32 1/2 3/4 1-1/2 11/32 5/8 90 Amp 1/0 25/64 5/16 11/32 9/16 13/16 1-3/4 13/32 3/4 125 Amp 1 2/0 15/32 3/8 13/32 11/16 15/16 2 7/16 13/16 150 Amp 175A 1 3/0 33/64 3/8 13/32 25/32 1 2-1/8 1/2 29/32 175 Amp 11/16 225A 1 4/0 9/16 3/8 13/32 27/32 1-5/32 2-3/8 17/32 31/32 225 Amp 13/16 250A 1 250kcmil 43/64 3/8 13/32 31/32 1-1/4 2-21/32 5/8 1-3/16 250 Amp 1-1/8 450A 2 600kcmil 61/64 3/8 13/32 1-1/2 2-1/4 4-7/16 1 1-5/8 450 Amp 1-5/16 550A 2 800kcmil 1-3/32 1/2 17/32 1-13/16 2-1/2 5-1/16 1-1/8 1-15/16 550 Amp 1-7/16 650A 2 1000kcmil 1-7/32 7/8 29/32 2 2-1/2 5-3/8 1-3/16 2-1/8 650 Amp 1-3/4 850A 2 1500kcmil 1-15/32 1 1-1/32 2-3/8 3-1/8 6-5/8 1-7/16 2-5/8 850 Amp Tested to UL 486A-486B, UL File E6207 39 LR-2 6 01 9 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Copper Compression Sleeves - Short Barrel Conductor Range: 1000kcmil-#8 TYPE 453G Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO or other Manufacturers' tools. • UL File E6207 CT LR-2 6 01 9 A I.D. O.D. Length Catalog Number Wire Size Alt Wire Size Expanded* Wire Range Barrel Length Die Color Code Die Index Die Catalog Number O.D. I.D. CT-8 8 AWG #8 Flex - 1.125 Red I-21 ILD-21 0.272 0.179 CT-6 6 AWG - - 1.750 Blue I-24 ILD-24 0.295 0.203 CT-4 4 AWG #6 Flex 4-6 AWG 1.875 Gray I-29 ILD-29 0.343 0.250 CT-3 3 AWG #4 Flex 3-6 AWG 1.750 White I-29 ILD-29 0.375 0.275 CT-2 2 AWG - 2-6 AWG 1.875 Brown I-33 ILD-33 0.421 0.312 CT-1 1 AWG #2 Flex 1-6 AWG 1.875 Green I-37 ILD-37 0.468 0.359 CT-1/0 1/0 AWG #1 Flex 1/0-6 AWG 1.875 Pink I-42 ILD-42 0.515 0.390 CT-2/0 2/0 AWG 1/0 Flex 2/0-4 AWG 2.000 Black I-45 ILD-45 0.562 0.437 CT-3/0 3/0 AWG 2/0 Flex 3/0-2 AWG 2.125 Orange I-50 ILD-50 0.609 0.484 CT-4/0 4/0 AWG 3/0 Flex 4/0-1 AWG 2.125 Purple I-54 ILD-54 0.687 0.546 CT-250 250kcmil 4/0 Flex 250kcmil-1/0 AWG 2.250 Yellow I-62 ILD-62 0.750 0.593 CT-300 300kcmil 250 G,H Flex 300kcmil-2/0 AWG 2.250 White I-66 ILD-66 0.812 0.660 CT-350 350kcmil 250 I,K,M Flex 262.2 DLO 350kcmil-3/0 AWG 2.375 Red I-71 ILD-71 0.890 0.703 CT-400 400kcmil 300 G,H,I,K,M Flex 313.1 DLO 400kcmil-4/0 AWG 2.500 Blue I-76 ILD-76 0.937 0.750 CT-500 500kcmil 350 G,H,I,K,M Flex 373.7 DLO 500kcmil-250kcmil 2.875 Brown I-87 ILD-87 1.062 0.828 CT-600 600kcmil 400 G,H,I,K,M Flex 444.4 DLO 600kcmil-250kcmil 2.875 Green I-94 ILD-94 1.187 0.920 CT-650 650kcmil 500 G,H,I,K,M Flex 535.3 DLO 650kcmil-350kcmil 2.875 Pink I-99 ILD-99 1.222 0.962 CT-700 700kcmil 500 G,H,I,K,M Flex 535.3 DLO 700kcmil-350kcmil 3.375 Pink I-99 ILD-99 1.250 0.991 CT-750 750kcmil 600 G,H,I,M Flex 646.4 DLO 750kcmil-500kcmil 3.375 Black I-106 ILD-106 1.313 1.031 CT-1000 1000kcmil 750 G,H,I Flex 777.7 DLO 1000kcmil-750kcmil 3.875 White I-125 ILD-125 1.500 1.172 * When installed with specified dieless tools See pages 90 to 97 for complete tooling information. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 40 Copper Compression Sleeves - Long Barrel Conductor Range: 1000kcmil-#6 A TYPE 453G Features • Manufactured from high strength seamless copper tubing. • Electro-Tin plated. • Maximum conductivity and excellent crimping characteristics. • Chamfered entry. • Color coded. • UL 486A 90°C Listed and CSA Certified for 600 Volts. • If proper high voltage spacing and insulation techniques are used, may be used for high voltage applications up to 35KV. • For Copper conductor only. • Ilsco connectors are UL Listed and CSA Certified with ILSCO or other Manufacturers' tools. • UL File E6207 CTL I.D. O.D. Length Catalog Number Wire Size Alt Wire Size Expanded* Wire Range Barrel Length Die Color Code Die Index Die Catalog Number O.D. I.D. CTL-8 8 AWG - - 1.75 Red I-21 ILD-21 0.272 0.179 CTL-6 6 AWG - - 2.375 Blue I-24 ILD-24 0.295 0.203 CTL-4 4 AWG #6 Flex 4-6 AWG 2.375 Gray I-29 ILD-29 0.343 0.250 CTL-3 3 AWG #4 Flex 3-6 AWG 2.375 White I-29 ILD-29 0.375 0.275 CTL-2 2 AWG - 2-6 AWG 2.625 Brown I-33 ILD-33 0.421 0.312 CTL-1 1 AWG #2 Flex 1-6 AWG 2.875 Green I-37 ILD-37 0.468 0.359 CTL-1/0 1/0 AWG #1 Flex 1/0-6 AWG 2.875 Pink I-42 ILD-42 0.515 0.390 CTL-2/0 2/0 AWG 1/0 Flex 2/0-4 AWG 3.125 Black I-45 ILD-45 0.562 0.437 CTL-3/0 3/0 AWG 2/0 Flex 3/0-2 AWG 3.125 Orange I-50 ILD-50 0.609 0.484 CTL-4/0 4/0 AWG 3/0 Flex 4/0-1 AWG 3.375 Purple I-54 ILD-54 0.687 0.546 CTL-250 250kcmil 4/0 Flex 250kcmil-1/0 AWG 3.375 Yellow I-62 ILD-62 0.750 0.593 CTL-300 300kcmil 250 G,H Flex 300kcmil-2/0 AWG 4.125 White I-66 ILD-66 0.812 0.660 CTL-350 350kcmil 250 I,K,M Flex 262.2 DLO 350kcmil-3/0 AWG 4.125 Red I-71 ILD-71 0.890 0.703 CTL-400 400kcmil 300 G,H,I,K,M Flex 313.1 DLO 400kcmil-4/0 AWG 4.375 Blue I-76 ILD-76 0.937 0.750 CTL-500 500kcmil 350 G,H,I,K,M Flex 373.7 DLO 500kcmil-250kcmil 4.625 Brown I-87 ILD-87 1.062 0.828 CTL-600 600kcmil 400 G,H,I,K,M Flex 444.4 DLO 600kcmil-250kcmil 4.625 Green I-94 ILD-94 1.187 0.920 CTL-650 650kcmil 500 G,H,I,K,M Flex 535.3 DLO 650kcmil-350kcmil 4.625 Pink I-99 ILD-99 1.222 0.962 CTL-700 700kcmil 500 G,H,I,K,M Flex 535.3 DLO 700kcmil-350kcmil 5.875 Pink I-99 ILD-99 1.250 0.991 CTL-750 750kcmil 600 G,H,I,M Flex 646.4 DLO 750kcmil-500kcmil 5.875 Black I-106 ILD-106 1.313 1.031 CTL-1000 1000kcmil 750 G,H,I Flex 777.7 DLO 1000kcmil-750kcmil 6.125 White I-125 ILD-125 1.500 1.172 * When installed with specified dieless tools See pages 90 to 97 for complete tooling information. 41 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 LR-2 6 01 9 Copper Compression Sleeves - Light Duty Conductor Range #1-#8 Features • Manufactured from high strength copper TYPE CCS AP -1 0 0 9 7 3-1 Benefits • Provides maximum conductivity and excellent crimping characteristics • Provides low contact resistance • Ensures reliability for copper conductors • Provides visual tooling recommendation for Ilsco or standard industry tools • Allows visual cable inspection • Easy wire insertion • Electro-tin plated • UL Listed and CSA Certified for 600 volts, 90˚ C • Color coded • Sight hole • Flared end I.D. 8M24 A O.D. L Catalog Number Wire Size Color Code L O.D. I.D. CCS-8 8 Red 49/64 1/4 11/64 CCS-6 6 Blue 1-1/16 5/16 15/64 CCS-4 4 Grey 1-13/64 23/64 9/32 CCS-2 2 Brown 1-23/64 7/16 21/64 CCS-1 1 Green 1-23/64 15/32 23/64 CONTINUED ON NEXT PAGE. Tooling Information Catalog Number CCS-8 MT-25 Hand Dieless No. of Crimps - CCS-6 - CCS-4 (1) CCS-2 (1) CCS-1 (1) ILSCO ILC-10-N Die No. No. of Crimps Red (2) Blue (2) Grey (2) Brown (2) Green (2) Standard Stranded Conductor Burndy Thomas & Betts MY29-3 M5 Hand Dieless No. of Crimps (1) Blue (1) (1) Grey (1) (1) Brown (1) (1) Green (1) (1) AET 406 Color Code Red A/1 Blue A/1 Grey C/1 Brown C/1 Green UL Listed and CSA Certified 600 volts maximum when installed with tools and dies shown above. If proper high voltage spacings and insulation techniques are used, these compression connectors can be used for high voltage applications up to 35KV. See stuffer sheet for complete information on tooling. UL File E158587 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 42 Copper Compression Sleeves - Light Duty Conductor Range 4/0-1/0 A Features • Manufactured from high strength copper TYPE CCS AP -1 0 0 9 7 3-1 Benefits • Provides maximum conductivity and excellent crimping characteristics • Provides low contact resistance • Ensures reliability for copper conductors • Provides visual tooling recommendation for Ilsco or standard industry tools • Allows visual inspection • Easy wire insertion • Electro-tin plated • UL Listed and CSA Certified for 600 volts, 90˚ C • Color coded • Sight hole • Flared end I.D. 8M24 O.D. L Catalog Number Wire Size Color Code L O.D. I.D. CCS-1/0 1/0 Pink 1-35/64 33/64 13/32 CCS-2/0 2/0 Black 1-51/64 37/64 15/32 CCS-3/0 3/0 Orange 1-29/32 5/8 33/64 CCS-4/0 4/0 Purple 2 11/16 9/16 Tooling Information Catalog Number CCS-1/0 MT-25 Hand Dieless No. of Crimps (1) ILSCO ILC-10-N Die No. No. of Crimps Pink (2) CCS-2/0 (1) - CCS-3/0 (1) - CCS-4/0 (2) - Standard Stranded Conductor Burndy Thomas & Betts MY29-3 M5 Hand Dieless No. of Crimps Pink (1) (1) Black (1) (1) Orange (1) (1) Purple (2) (1) AET 406 Color Code B/1 Pink B/1 Black -/1 Orange -/1 Purple UL Listed and CSA Certified 600 volts maximum when installed with tools and dies shown above. If proper high voltage spacings and insulation techniques are used, these compression connectors can be used for high voltage applications up to 35KV. See stuffer sheet for complete information on tooling. UL File E158587 43 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Grounding Grid Connectors 667P Features • Manufactured from high strength copper alloy TYPE GGA Benefits • Provides maximum conductivity and eliminates the possibility of corrosion. Suitable for direct burial. • Provides easy identification and tooling recommendation • Reduces inventory. Six sizes cover a wire range from 500kcmil to #6, and 1/2" to 3/4" ground rods. • Permits adjustments to be made for misaligned cross grids • Can be installed in all types of weather with no need for protective equipment or clothing. Does not produce heat or dangerous particles. • Prevents oxides from forming • Ensures reliability • Clearly marked with wire size and die index • Range taking • Connector can be adjusted prior to installation • Non-hazardous installation • Prefilled with inhibiting compound • Temperature Rating 90˚ C Wire Range Catalog Number Main GGA-1 LR-5 4 65 Dimensions A Die Index B Die Index .313 2.50 O O 1.09 .313 2.50 997 O 1.66 1.66 .500 2.50 997 997 .75 2.09 1.09 .313 2.50 998 O .75 .75 2.09 1.66 .500 2.50 998 997 .75 .75 2.28 2.28 .750 2.50 999/1011 999/1011 Tap Rod Size A B C D E 2str-6sol 2str-6sol - .75 .75 1.09 1.09 GGA-2 250kcmil-1str 2str-6sol 1/2, 5/8 .75 .75 1.66 GGA-3 250kcmil-2str 250kcmil-2str 1/2, 5/8 .75 .75 GGA-4 500kcmil-250kcmil 2str-6sol 5/8, 3/4 .75 GGA-5 500kcmil-250kcmil 250kcmil-2str 5/8, 3/4 GGA-6 500kcmil-250kcmil 500kcmil-250kcmil 5/8, 3/4 F A Tested to UL 467, UL File E34440 NOTE: Hydraulic tools required on all sizes except GGA-1 Dieless tools can not be used 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 44 Grounding Grid Connectors 667P A Features • Manufactured from high strength copper alloy TYPE GGC Benefits • Provides maximum conductivity and eliminates the possibility of corrosion. Suitable for direct burial. • Provides easy identification and tooling recommendation • Reduces inventory. Eight sizes cover a wire range from 500kcmil to #6, and 1/2" to 3/4" ground rods. • Can be used as a tap connector or as a lap splice connector • Can be installed in all types of weather with no need for protective equipment or clothing. Does not produce heat or dangerous particles. • Prevents oxides from forming • Ensures reliability • Clearly marked with wire size and die index • Range taking • Versatile • Non-hazardous installation • Prefilled with inhibiting compound • Temperature Rating 90˚ C Catalog Number Main GGC-1 2str-6sol GGC-2 Wire Range Tap Rod Size A B Dimensions C Index 2str-6sol - 1.4 .75 .33 0 250kcmil-1/0str 2str-4sol 1/2, 5/8 2.1 .75 .33 997 GGC-3 250kcmil-1/0str 2/0str-1/0str 1/2, 5/8 2.1 .75 .44 997 GGC-4 250kcmil-1/0str 250kcmil-3/0str 1/2, 5/8 2.1 .75 .61 997 GGC-5 500kcmil-250kcmil 2str-4sol 5/8, 3/4 2.6 .75 .33 998 GGC-6 500kcmil-250kcmil 2/0str-1/0str 5/8, 3/4 2.6 .75 .44 998 GGC-7 500kcmil-250kcmil 250kcmil-3/0str 5/8, 3/4 2.6 .75 .61 998 GGC-8 500kcmil-250kcmil 500kcmil-350kcmil 5/8, 3/4 2.9 .75 .84 999/1011 Tested to UL 467, UL File E34440 NOTE: Hydraulic tools required on all sizes except GGC-1 Dieless tools can not be used 45 LR-5 4 65 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Copper C Crimps 453G Features • Manufactured from high strength copper alloy TYPE ULT • Clearly marked with wire size and die index • Range taking • UL Listed for 600 volts, 90˚ C Benefits • Provides maximum conductivity and eliminates the possibility of corrosion • Provides easy identification and tooling recommendation • Reduces inventory • Ensures reliability A L H W Copper Wire Range Catalog Number Main ULT-4-Z Dimensions Tap Die Index L W H 4str-6sol 6str-6sol BG or 5/8 3/4 15/32 49/64 ULT-5-Z 4str-6sol 4str-4sol BG or 5/8 3/4 15/32 27/32 ULT-6-Z 2str-2sol 6str-8sol C 7/8 5/8 1 ULT-7-Z 2str-2sol 2str-2sol C 7/8 39/64 1-1/16 ULT-12-Z 4/0str-3/0str 4/0str-3/0str F or D3 1-1/8 1 1-5/8 Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 46 Copper E Crimps Grounding Connectors A 667P Features • Manufactured from copper alloy TYPE ELT A P-5 4 65 Benefits • Provides maximum conductivity and eliminates the possibility of corrosion. Suitable for direct burial • Provides easy identification and tooling recommendation • Reduces inventory • Ensures reliability • Clearly marked with wire size and die index • Range taking • UL Listed and CSA Certified for grounding and bonding, rated for 600 volts • May be used in ground grid applications • Flexibility in application W Copper Wire Range Catalog Number Main Tap W Die Index ELT-1 2str-6sol 2str-6sol .75 C (U Type) ELT-4 2/0str-1str 2str-6str .75 0 (U Type) ELT-2 2/0str-1str 2/0str-1str .75 0 (U Type) ELT-5 250kcmil-3/0str 2/0str-6sol .75 997 (U Type) ELT-3 250kcmil-3/0str 250kcmil-3/0str .900 997 (U Type) ELT-6 500kcmil-300kcmil 250kcmil-3/0str .875 1011 (U Type) Tooling Information Catalog Number ELT-1 ELT-4 ELT-2 ELT-5 ELT-3 ELT-6 ILC-12H-N, ILCB-12-N ILC-12-N Die No. No. of Crimps ILD-C (1) ILD-O (1) ILD-O (1) ILD-U997 (1) ILD-U997 (1) ILD-U1011 (1) ILSCO ILC-15H Die No. No. of Crimps ILD-P1011 (2) Burndy Y-35 Y-45 Y-46 Die Index No. of Crimps C (U Type) (1) O (U Type) (1) O (U Type) (1) 997 (U Type) (1) 997 (U Type) (1) - Die Index No. of Crimps C (U Type) (1) O (U Type) (1) O (U Type) (1) 997 (U Type) (1) 997 (U Type) (1) 1011 (U Type) (2) Die Index No. of Crimps C (U Type) (1) O (U Type) (1) O (U Type) (1) 997 (U Type) (1) 997 (U Type) (1) 1011 (U Type) (1) See stuffer sheet for complete information on tooling. Tested to UL 467, UL File E34440 47 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Aluminum Compression Lugs Conductor Range: #2-#8 Benefits • Provides low contact resistance • Provides maximum conductivity and excellent crimping characteristics • Provides easy conductor insertion • Ensures reliability for copper or aluminum conductors Features • Electro-tin plated • Manufactured from high strength aluminum alloy • Chamfered barrel • UL 486B 90˚ C Listed and CSA Certified for 600 volts • Color coded • Clearly marked with wire size and die index for Ilsco tools, proper number and location of crimps • Prefilled with DE-OX • Color coded end caps inserted in barrel TYPE ACL LR-2 6 01 9 453G A • Provides visual tooling recommendation for Ilsco or standard industry tools • Provides easy identification and tooling recommendation • Prevents oxides from forming • Prevents foreign materials from entering the connector prior to usage and color code identifies the proper compression die d CSA g n a d e t UL Lis Range-Takin d Certifie Installed with n Whe 12-N Tool IDTCatalog Number Wire Size Wire Range When Installed Die Color With IDT-12-N Tool Code Bolt Size Tang Width C ACL-8 8 8 Blue 1/4 1/2 9/32 11/16 ACN-8 8 8 Blue #10 1/2 13/64 ACL-6 6 6 Gray 1/4 1/2 ACL-4 4 4-6 Green 1/4 ACN-4 4 4-6 Green ACL-2 2 2-6 ACN-2 2 2-6 Dimensions E F Die Index O.D. I.D. 1-7/16 2 5/16 11/64 11/16 1-7/16 2 5/16 11/64 9/32 11/16 1-43/64 3 11/32 3/16 9/16 9/32 23/32 1-13/16 4 7/16 1/4 5/16 9/16 11/32 23/32 1-13/16 4 7/16 1/4 Pink 1/4 11/16 9/32 23/32 1-7/8 7 17/32 5/16 Pink 5/16 11/16 11/32 23/32 1-7/8 7 17/32 5/16 CONTINUED ON NEXT PAGE. Tooling Information Catalog Number ACL-8/ ACN-8 ACL-6 ACL-4/ ACN-4 ACL-2/ ACN-2 ILC-12-N ILC-12H-N Die No. No. of Crimps ILD-2 (1) ILD-3 (1) ILD-4 (2) ILD-7 (1) or ILD-6 (3) ILSCO ILCB-12-N IDTB-6 IDT-6, IDT-6H ILC-15H 6.2 Ton Die No. Dieless Dieless Die No. No. of No. of No. of No. of Crimps Crimps Crimps Crimps ILD-2 ILD-2 (1) (1) ILD-3 ILD-3 (1) (1) (1) (1) ILD-4 ILD-4 (2) (1) (1) (2) ILD-7 ILD-7 (1) or (2) (2) (1) or ILD-6 ILD-6 (3) (3) MT-25 Hand Dieless No. of Crimps (1) (1) (1) (2) 94285 IDT-12-N Left Rt. Die Die Dieless No. of No. of Crimps Crimps M/K (2) K/K (2) (1) H/H (3) (1) E/A (3) Y-48B Y-35 Y-39 Burndy Y-45 Y-46 MY29-3 Hand Die Index Die Index Die Index Die Index Die Index Dieless No. of No. of No. of No. of No. of No. of Crimps Crimps Crimps Crimps Crimps Crimps (1) 346 346 346 346 (1) (1) (1) (1) (1) 375 375 375 375 (1) (1) (1) (1) (1) 348 348 348 348 - (1) Y644M 13642 12 Ton Dieless Die Index No. of No. of Crimps Crimps 24 (1) 29 (1) (2) 37 (1) (2) 42 (1) Thomas & Betts TBM 15 21940 15 Ton 40 Ton Die Index Die Index No. of No. of Crimps Crimps 24 (2) 29 29 (2) (2) 37 37 (2) (2) 42H 42 TBM-8 Hand Tool No. of Crimps (1) (2) Anderson Versa Crimp Dieless No. of Color Crimps Code Blue Gray (2) - (1) - Green (2) (2) (1) Pink UL Listed and CSA Certified 600 volts maximum when installed with tools and dies shown above. If proper high voltage spacings and insulation techniques are used, the aluminum compression connectors can be used for high voltage applications up to 35KV. See stuffer sheet for complete information on tooling. (1) (1) (1) (1) (2) (4) (2) Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 48 Aluminum Compression Lugs Conductor Range: 2/0-#1 A 453G Benefits • Provides low contact resistance • Provides maximum conductivity and excellent crimping characteristics • Provides easy conductor insertion • Ensures reliability for copper or aluminum conductors Features • Electro-tin plated • Manufactured from high strength aluminum alloy • Chamfered barrel • UL 486B 90˚ C Listed and CSA Certified for 600 volts • Color coded • Clearly marked with wire size and die index for Ilsco tools, proper number and location of crimps • Prefilled with DE-OX • Color coded end caps inserted in barrel TYPE ACL LR-2 6 01 9 • Provides visual tooling recommendation for Ilsco or standard industry tools • Provides easy identification and tooling recommendation • Prevents oxides from forming • Prevents foreign materials from entering the connector prior to usage and color code identifies the proper compression die d CSA g n a d e t UL Lis Range-Takin d Certifie Installed with n Whe 12-N Tool IDTCatalog Number Wire Size Wire Range When Installed With IDT-12-N Tool Die Color Code Bolt Size Tang Width C ACL-1 1 1-2 Gold 1/4 3/4 9/32 29/32 ACN-1 1 1-2 Gold 5/16 3/4 11/32 ACL-1/0 1/0 1/0-1 Tan 3/8 7/8 ACN-1/0 1/0 1/0-1 Tan 5/16 ACL-2/0 2/0 2/0-1 Olive ACN-2/0 2/0 2/0-1 Olive Dimensions E F Die Index O.D. I.D. 2-25/64 7 35/64 23/64 29/32 2-25/64 7 35/64 23/64 13/32 15/16 2-9/16 8 39/64 25/64 7/8 11/32 15/16 2-9/16 8 39/64 25/64 3/8 31/32 13/32 1 2-5/8 10 43/64 7/16 1/2 31/32 9/16 1 2-5/8 10 43/64 7/16 CONTINUED ON NEXT PAGE. Tooling Information Catalog Number ACL-1/ ACN-1 ACL-1/0/ ACN-1/0 ACL-2/0/ ACN-2/0 ILC-12-N ILC-12H-N Die No. No. of Crimps ILD-7 (1) or ILD-6 (4) ILD-8 (1) ILD-10 (1) ILSCO ILCB-12-N IDTB-6 IDT-6, IDT-6H ILC-15H 6.2 Ton Die No. Dieless Dieless Die No. No. of No. of No. of No. of Crimps Crimps Crimps Crimps ILD-7 ILD-7 (1) or (1) or ILD-6 ILD-6 (4) (2) (2) (4) ILD-8 ILD-8 (1) (2) (2) (1) ILD-10 ILD-10 (1) (2) (2) (1) MT-25 Hand Dieless No. of Crimps - 94285 IDT-12-N Left Rt. Die Die Dieless No. of No. of Crimps Crimps - Y-48B Y-35 Y-39 Burndy Y-45 Y-46 MY29-3 Hand Die Index Die Index Die Index Die Index Die Index Dieless No. of No. of No. of No. of No. of No. of Crimps Crimps Crimps Crimps Crimps Crimps 471 471 471 471 - Y644M 13642 12 Ton Dieless Die Index No. of No. of Crimps Crimps 45 Thomas & Betts TBM 15 21940 15 Ton 40 Ton Die Index Die Index No. of No. of Crimps Crimps 45 45 (2) (2) (2) E/A (4) A/C (5) A/B (4) - (1) 296 (1) 297 (2) (1) 296 (1) 297 (2) (1) 296 (1) 297 (2) (1) 296 (1) 297 (2) (1) (1) (1) (3) 50 (3) 54H (6) (1) (1) (1) 296 (1) 297 (1) (2) (2) (2) (3) 50 (3) 54 (3) (3) 50 (3) 54 (3) TBM-8 Hand Tool No. of Crimps - Anderson Versa Crimp Dieless No. of Color Crimps Code - (3) (2) Gold (3) (2) Tan (3) (2) Olive UL Listed and CSA Certified 600 volts maximum when installed with tools and dies shown above. If proper high voltage spacings and insulation techniques are used, the aluminum compression connectors can be used for high voltage applications up to 35KV. See stuffer sheet for complete information on tooling. Tested to UL 486A-486B, UL File E6207 49 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Aluminum Compression Lugs Conductor Range: 350kcmil-3/0 ACL LR-2 6 01 9 Benefits • Provides low contact resistance • Provides maximum conductivity and excellent crimping characteristics • Provides easy conductor insertion • Ensures reliability for copper or aluminum conductors Features • Electro-tin plated • Manufactured from high strength aluminum alloy • Chamfered barrel • UL 486B 90˚ C Listed and CSA Certified for 600 volts • Color coded • Clearly marked with wire size and die index for Ilsco tools, proper number and location of crimps • Prefilled with DE-OX • Color coded end caps inserted in barrel TYPE 453G A • Provides visual tooling recommendation for Ilsco or standard industry tools • Provides easy identification and tooling recommendation • Prevents oxides from forming • Prevents foreign materials from entering the connector prior to usage and color code identifies the proper compression die d CSA g n a d e t UL Lis Range-Takin d Certifie Installed with n Whe 12-N Tool IDTCatalog Number Wire Size Wire Range When Installed With IDT-12-N Tool Die Color Code Bolt Size Tang Width C ACL-3/0 3/0 3/0-1 Ruby 3/8 1-1/16 13/32 1-1/16 ACN-3/0 3/0 3/0-1 Ruby 1/2 1-1/16 9/16 ACL-4/0 4/0 4/0-1 White 3/8 1-1/8 ACN-4/0 4/0 4/0-1 White 1/2 ACL-250 250kcmil 250kcmil-1/0 Red ACL-300 300kcmil 300kcmil-2/0 ACL-350 350kcmil 350kcmil-3/0 Dimensions E F Die Index O.D. I.D. 2-13/16 10 49/64 1/2 1-1/16 2-13/16 10 49/64 1/2 13/32 1-1/16 3-3/8 12 55/64 9/16 1-1/8 9/16 1-1/16 3-3/8 12 55/64 9/16 1/2 1-21/64 17/32 1-1/2 3-7/8 13 59/64 39/64 Blue 1/2 1-7/16 17/32 1-1/2 4-1/16 14 1-1/64 21/32 Brown 1/2 1-9/16 17/32 1-1/2 4-3/32 14 1-1/8 23/32 CONTINUED ON NEXT PAGE. Tooling Information ILSCO Burndy Thomas & Betts Anderson ILC-12-N ILCB-12-N IDTB-6 IDT-6, IDT-6H ILC-15H MT-25 94285 IDT-12-N Y-48B Y-35 Y-39 Y-45 Y-46 MY29-3 Y644M 13642 TBM 15 21940 TBM-8 Versa ILC-12H-N 6.2 Ton Hand Left Rt. Hand 12 Ton 15 Ton 40 Ton Hand Crimp Die No. Die No. Dieless Dieless Die No. Dieless Die Die Dieless Die Index Die Index Die Index Die Index Die Index Dieless Dieless Die Index Die Index Die Index Tool Dieless Catalog No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of Color Number Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Code ACL-3/0/ ILD-10 ILD-10 ILD-10 A/A 467 467 467 467 467 60 60 60 (3) (2) Ruby ACN-3/0 (2) (2) (3) (3) (2) (2) (4) (1) (1) (2) (2) (2) (2) (2) (1) (3) (3) (3) ACL-4/0/ ILD-12 ILD-12 ILD-12 298 298 298 298 298 66H 66 66 (5) (3) White ACN-4/0 (1) (1) (3) (3) (1) (2) (2) (1) (2) (2) (2) (2) (2) (1) (4) (2) (2) ACL-250 ILD-13 ILD-13 ILD-13 324 324 324 324 324 71H 71H 71 (5) (3) Red (2) (2) (3) (3) (2) (2) (1) (2) (2) (2) (2) (1) (4) (4) (2) ACL-300 ILD-14 ILD-14 ILD-14 470 470 470 470 470 76H 76 76 (5) (3) Blue (2) (2) (4) (4) (2) (2) (1) (2) (2) (2) (2) (1) (4) (2) (2) ACL-350 ILD-14 ILD-14 ILD-14 299 299 299 299 299 87H 87H 87 (6) (3) Brown (2) (2) (4) (4) (2) (2) (1) (2) (2) (2) (2) (1) (4) (4) (2) UL Listed and CSA Certified 600 volts maximum when installed with tools and dies shown above. If proper high voltage spacings and insulation techniques are used, the aluminum compression connectors can be used for high voltage applications up to 35KV. See stuffer sheet for complete information on tooling. Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 50 Aluminum Compression Lugs Conductor Range: 1000MCM-400MCM A ACL LR-2 6 01 9 Benefits • Provides low contact resistance • Provides maximum conductivity and excellent crimping characteristics • Provides easy conductor insertion • Ensures reliability for copper or aluminum conductors Features • Electro-tin plated • Manufactured from high strength aluminum alloy • Chamfered barrel • UL 486B 90˚ C Listed and CSA Certified for 600 volts • Color coded • Clearly marked with wire size and die index for Ilsco tools, proper number and location of crimps • Prefilled with DE-OX • Color coded end caps inserted in barrel TYPE 453G • Provides visual tooling recommendation for Ilsco or standard industry tools • Provides easy identification and tooling recommendation • Prevents oxides from forming • Prevents foreign materials from entering the connector prior to usage and color code identifies the proper compression die d CSA g n a d e t UL Lis Range-Takin d Certifie Installed with n Whe 12-N Tool IDTCatalog Number Wire Size Wire Range When Installed With IDT-12-N Tool Die Color Code Bolt Size Tang Width C ACL-400 400kcmil 400kcmil-4/0 Green 1/2 1-5/8 17/32 1-9/16 ACL-500 500kcmil 500kcmil-4/0 Pink 1/2 1-13/16 17/32 ACL-600 600kcmil 600kcmil-250kcmil Black 5/8 1-15/16 ACL-700 700kcmil 700kcmil-350kcmil Purple 5/8 ACL-750 750kcmil 750kcmil-500kcmil Yellow ACL-1000 1000kcmil 1000kcmil-750kcmil Brown Dimensions E F Die Index O.D. I.D. 4-7/8 16 1-3/16 49/64 1-9/16 4-7/8 16A 1-21/64 55/64 21/32 2 5-3/8 17 1-21/64 59/64 2-1/16 21/32 2-3/32 5-21/32 17 1-13/32 1 5/8 2-3/16 21/32 2-3/32 5-21/32 18 1-29/64 1-1/32 5/8 2-1/2 21/32 2-1/4 6-5/8 20 1-53/64 1-3/16 Tooling Information Catalog Number ACL-400 ACL-500 ACL-600 ACL-700 ACL-750 ACL-1000 ILC-12-N ILC-12H-N Die No. No. of Crimps ILD-16 (3) ILD-16A (3) ILD-17 (4) ILD-17 (4) ILD-18 (5) - ILSCO ILCB-12-N IDTB-6 IDT-6, IDT-6H 6.2 Ton Die No. Dieless Dieless No. of No. of No. of Crimps Crimps Crimps ILD-16 (3) (4) (4) ILD-16A (3) (4) (4) ILD-17 (4) (4) (4) ILD-17 (4) (4) (4) ILD-18 (5) (4) (4) - ILC-15H IDT-12-N Y-48B Die No. No. of Crimps ILD-16 (3) ILD-16A (3) ILD-17 (4) ILD-17 (4) ILD-18 (5) (3) Dieless No. of Crimps (2) (2) (2) (2) (2) (2) Y-35 Y-39 Burndy Y-45 Y-46 Y644M 13642 12 Ton Die Index Die Index Die Index Die Index Die Index Dieless Die Index No. of No. of No. of No. of No. of No. of No. of Crimps Crimps Crimps Crimps Crimps Crimps Crimps 472 472 472 472 472 94H (2) (4) (4) (4) (4) (1) (4) 300 300 300 300 300 99H (2) (4) (4) (4) (4) (1) (4) 473 473 473 473 473 106H (2) (4) (4) (4) (4) (1) (4) 936 936 936 936 112H (2) (4) (4) (4) (1) (4) 936 936 936 936 115H (2) (4) (4) (4) (1) (4) 302 (2) (1) Thomas & Betts TBM 15 21940 TBM-8 40 Ton Hand Die Index Die Index Tool No. of No. of No. of Crimps Crimps Crimps 94H 94 (4) (2) 99H 99 (4) (2) 106 106 (2) (2) 112H 112 (4) (2) 115H 115 (4) (2) 140H 140 (4) (2) Anderson Versa Crimp Dieless No. of Crimps (4) (4) (4) - Color Code Green Pink Black Purple Yellow Brown UL Listed and CSA Certified 600 volts maximum when installed with tools and dies shown above. If proper high voltage spacings and insulation techniques are used, the aluminum compression connectors can be used for high voltage applications up to 35KV. See stuffer sheet for complete information on tooling. Tested to UL 486A-486B, UL File E6207 51 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Aluminum Compression Lugs Conductor Range: 300kcmil-1/0 2ACL LR-2 6 01 9 Benefits • Provides low contact resistance • Provides maximum conductivity and excellent crimping characteristics • Provides easy conductor insertion • Ensures reliability for copper or aluminum conductors Features • Electro-tin plated • Manufactured from high strength aluminum alloy • Chamfered barrel • UL 486B 90˚ C Listed and CSA Certified for 600 volts • Color coded • Clearly marked with wire size and die index for Ilsco tools, proper number and location of crimps • Prefilled with DE-OX • Color coded end caps inserted in barrel TYPE 453G A • Provides visual tooling recommendation for Ilsco or standard industry tools • Provides easy identification and tooling recommendation • Prevents oxides from forming • Prevents foreign materials from entering the connector prior to usage and color code identifies the proper compression die nd CSA ing a d e t s UL Li Range-Tak d Certifie Installed with When 12-N Tool IDTCatalog No. Wire Size Wire Range When Installed With IDT-12-N Tool Die Color Code Bolt Size Tang Width C 2ACL-1/0 1/0 1/0-1 Tan 3/8 (2) 7/8 13/32(2) 1-7/8 2ACN-1/0 1/0 1/0-1 Tan 1/2 (2) 7/8 2ACL-2/0 2/0 2/0-1 Olive 1/2 (2) 2ACL-3/0 3/0 3/0-1 Ruby 2ACL-4/0 4/0 4/0-1 2ACL-250 250kcmil 2ACL-300 300kcmil Dimensions E F J Die Index O.D. I.D. 3-15/32 1 8 39/64 25/64 17/32(2) 3 4-5/8 1-3/4 8 39/64 25/64 31/32 9/16(2) 3-3/8 5 1-3/4 10 43/64 7/16 1/2 (2) 1-1/16 9/16(2) 3-3/8 5-5/32 1-3/4 10 49/64 1/2 White 1/2 (2) 1-1/8 9/16(2) 3-3/8 5-5/8 1-3/4 12 55/64 9/16 250kcmil-1/0 Red 1/2 (2) 1-21/64 9/16(2) 3-3/8 5-3/4 1-3/4 13 59/64 39/64 300kcmil-2/0 Blue 1/2 (2) 1-7/16 9/16(2) 3-3/8 5-15/16 1-3/4 14 1-1/64 21/32 Y-39 Burndy Y-45 Y-46 CONTINUED ON NEXT PAGE. Tooling Information Catalog Number 2ACL-1/0 2ACN-1/0 2ACL-2/0 2ACL-3/0 2ACL-4/0 2ACL-250 2ACL-300 ILC-12-N ILC-12H-N Die No. No. of Crimps ILD-8 (1) ILD-10 (1) ILD-10 (2) ILD-12 (1) ILD-13 (2) ILD-14 (2) ILSCO ILCB-12-N IDTB-6 IDT-6, IDT-6H 6.2 Ton Die No. Die No. Dieless No. of No. of No. of Crimps Crimps Crimps ILD-8 (1) (2) (2) ILD-10 (1) (2) (2) ILD-10 (2) (3) (3) ILD-12 (1) (3) (3) ILD-13 (2) (3) (3) ILD-14 (2) (4) (4) ILC-15H MT-25 Hand Die No. Dieless No. of No. of Crimps Crimps ILD-8 (1) (2) ILD-10 (1) (2) ILD-10 (2) (2) ILD-12 (1) (2) ILD-13 (2) ILD-14 (2) 94285 Left Rt. Die Die No. of Crimps A/C (5) A/B (4) A/A (4) - IDT-12-N Y-48B Y-35 MY29-3 Hand Dieless Die Index Die Index Die Index Die Index Die Index Dieless No. of No. of No. of No. of No. of No. of No. of Crimps Crimps Crimps Crimps Crimps Crimps Crimps 296 296 296 296 296 (1) (1) (1) (1) (1) (1) (2) 297 297 297 297 297 (1) (1) (2) (2) (2) (2) (2) 467 467 467 467 467 (1) (1) (2) (2) (2) (2) (2) 298 298 298 298 298 (2) (1) (2) (2) (2) (2) (2) 324 324 324 324 324 (2) (1) (2) (2) (2) (2) 470 470 470 470 470 (2) (1) (2) (2) (2) (2) Y644M 13642 12 Ton Dieless Die Index No. of No. of Crimps Crimps 50 (1) (3) 54 (1) (3) 60 (1) (3) 66H (1) (4) 71H (1) (4) 76H (1) (4) Thomas & Betts TBM 15 21940 15 Ton 40 Ton Die Index Die Index No. of No. of Crimps Crimps 50 50 (3) (3) 54H 54 (6) (3) 60 60 (3) (3) 66 66 (2) (2) 71H 71 (4) (2) 76 76 (2) (2) TBM-8 Hand Tool No. of Crimps (3) (3) (3) (5) (5) (5) Anderson Versa Crimp Dieless No. of Crimps (2) (2) (2) (3) (3) (3) Color Code Tan Olive Ruby White Red Blue UL Listed and CSA Certified 600 volts maximum when installed with tools and dies shown above. If proper high voltage spacings and insulation techniques are used, the aluminum compression connectors can be used for high voltage applications up to 35KV. See stuffer sheet for complete information on tooling. Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 52 Aluminum Compression Lugs Conductor Range: 1000kcmil-350kcmil A 2ACL LR-2 6 01 9 Benefits • Provides low contact resistance • Provides maximum conductivity and excellent crimping characteristics • Provides easy conductor insertion • Ensures reliability for copper or aluminum conductors Features • Electro-tin plated • Manufactured from high strength aluminum alloy • Chamfered barrel • UL 486B 90˚ C Listed and CSA Certified for 600 volts • Color coded • Clearly marked with wire size and die index for Ilsco tools, proper number and location of crimps • Prefilled with DE-OX • Color coded end caps inserted in barrel TYPE 453G • Provides visual tooling recommendation for Ilsco or standard industry tools • Provides easy identification and tooling recommendation • Prevents oxides from forming • Prevents foreign materials from entering the connector prior to usage and color code identifies the proper compression die nd CSA ing a d e t s UL Li Range-Tak d Certifie Installed with When 12-N Tool IDTCatalog No. Wire Size Wire Range When Installed With IDT-12-N Tool Die Color Code Bolt Size Tang Width C Dimensions E F J Die Index O.D. I.D. 2ACL-350 350kcmil 350kcmil-3/0 Brown 1/2 (2) 1-9/16 9/16(2) 3-3/8 5-31/32 1-3/4 14 1-1/8 23/32 2ACL-400 400kcmil 400kcmil-4/0 Green 1/2 (2) 1-5/8 9/16(2) 3-3/8 6-11/16 1-3/4 16 1-3/16 49/64 2ACL-500 500kcmil 500kcmil-4/0 Pink 1/2 (2) 1-13/16 9/16(2) 3-3/8 6-11/16 1-3/4 16A 1-21/64 55/64 2ACL-600 600kcmil 600kcmil-250kcmil Black 1/2 (2) 1-15/16 9/16(2) 3-3/8 6-3/4 1-3/4 17 1-21/64 59/64 2ACL-700 700kcmil 700kcmil-350kcmil Purple 1/2 (2) 2-1/16 9/16(2) 3-3/8 6-15/16 1-3/4 17 1-13/32 1 2ACL-750 750kcmil 750kcmil-500kcmil Yellow 1/2 (2) 2-1/16 9/16(2) 3-3/8 6-15/16 1-3/4 18 1-29/64 1-1/32 1000kcmil-750kcmil Brown 1/2 (2) 2-1/2 9/16(2) 3-3/8 7-3/4 1-3/4 20 1-53/64 1-3/16 2ACL-1000 1000kcmil Tooling Information Burndy Thomas & Betts Anderson ILC-15H MT-25 94285 IDT-12-N Y-48B Y-35 Y-39 Y-45 Y-46 MY29-3 Y644M 13642 TBM 15 21940 TBM-8 Versa Hand Left Rt. Hand 12 Ton 15 Ton 40 Ton Hand Crimp Die No. Dieless Die Die Dieless Die Index Die Index Die Index Die Index Die Index Dieless Dieless Die Index Die Index Die Index Tool Dieless Catalog No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of Color Number Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Code 87H 2ACL-350 ILD-14 299 299 299 299 299 87H 87H 87 (6) (3) Brown (2) (2) (1) (2) (2) (2) (2) (1) (4) (4) (2) 2ACL-400 ILD-16 472 472 472 472 472 94H 94H 94 (4) Green (3) (2) (2) (4) (4) (4) (4) (1) (4) (4) (2) 2ACL-500 ILD-16A 300 300 300 300 300 99H 99H 99 (4) Pink (3) (2) (2) (4) (4) (4) (4) (1) (4) (4) (2) 2ACL-600 ILD-17 473 473 473 473 473 106H 106 106 (4) Black (4) (2) (2) (4) (4) (4) (4) (1) (4) (2) (2) 2ACL-700 ILD-17 936 936 936 936 112H 112H 112 Purple (4) (2) (2) (4) (4) (4) (1) (4) (4) (2) 2ACL-750 ILD-18 936 936 936 936 115H 115H 115 Yellow (5) (2) (2) (4) (4) (4) (1) (4) (4) (2) 2ACL-1000 302 140H 140 Brown (3) (2) (2) (1) (4) (2) UL Listed and CSA Certified 600 volts maximum when installed with tools and dies shown above. If proper high voltage spacings and insulation techniques are used, the aluminum compression connectors can be used for high voltage applications up to 35KV. See stuffer sheet for complete information on tooling. ILC-12-N ILC-12H-N Die No. No. of Crimps ILD-14 (2) ILD-16 (3) ILD-16A (3) ILD-17 (4) ILD-17 (4) ILD-18 (5) - ILSCO ILCB-12-N IDTB-6 IDT-6, IDT-6H 6.2 Ton Die No. Die No. Dieless No. of No. of No. of Crimps Crimps Crimps ILD-14 (2) (4) (4) ILD-16 (3) (4) (4) ILD-16A (3) (4) (4) ILD-17 (4) (4) (4) ILD-17 (4) (4) (4) ILD-18 (5) (4) (4) - Tested to UL 486A-486B, UL File E6207 53 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Stacking Adaptor For Compression Lugs 453G TYPE ASL Features • Electro-tin plated • Manufactured from high strength aluminum alloy • Two sizes cover a wire range from 750 kcmil-1/0 • Unique design • Versatile • UL Listed for 600 volts, 90˚ C Benefits • Provides low contact resistance • Can be used with both aluminum and copper terminals • Permits inventories to be kept to a minimum • Allows vertical stacking to minimize space requirements • Can be used with copper and/or aluminum connectors • Ensures reliability A ASL Catalog Number Wire Range Insulation O.D. H ASL-250 250kcmil-1/0 55/64 3/4 ASL-750 750 kcmil-1/0 1-3/8 1-1/4 Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 54 Copper Pigtail Adaptor Conductor Range: 3/0-#6 Copper or Aluminum A 941R Features Benefits • Barrel manufactured from high strength aluminum alloy • Allows insertion into equipment supplied with either copper or aluminum connectors • Pigtail manufactured from high conductivity copper Provides maximum conductivity and excellent crimping characteristics • • Chamfered barrel Provides easy conductor insertion • • UL Listed and CSA Certified for 600 volts, 90˚ C Ensures reliability for copper and aluminum conductors • • Clearly marked with wire size and die index for Ilsco Provides easy identification and tooling recommendation • tools, proper number and location of crimps • Prefilled with DE-OX • Prevents oxides from forming • Color coded end caps inserted in barrel • Prevents foreign materials from entering the connector prior to usage and color code identifies the proper compression die • Supplied with insulating cover Eliminates taping • • Rated for full ampacity of incoming conductor TYPE CPM SA d and C pper e t s i L o UL d for C Certifie luminum or A ctors Condu D Dimensions Catalog Number Wire Size Die Color Copper Pin Size A B C Cover D O.D. I.D. CPM-6 6 Orange 8 1/8 7/8 1-11/32 1-11/16 21/32 3/16 CPM-4 4 Orange 6 3/16 7/8 1-11/32 1-11/16 21/32 1/4 CPM-2 2 Orange 4 15/64 7/8 1-11/32 1-11/16 21/32 5/16 CPM-1 1 Orange 3 17/64 1 1-11/32 1-11/16 21/32 23/64 CPM-l/0 1/0 White 2 19/64 1-1/4 1-19/32 2-3/32 29/32 25/64 CPM-2/0 2/0 White 1 11/32 1-1/4 1-19/32 2-3/32 29/32 7/16 CPM-3/0 3/0 White 1/0 3/8 1-3/8 1-7/8 2-3/32 29/32 1/2 CONTINUED ON NEXT PAGE. Tooling Information ILSCO Burndy Thomas & Betts ILC-12-N ILCB-12-N ILC-15H Y-46 Y-35 Y-39 Y-45 13642 TBM 15 21940 ILC-12H-N 12 Ton 15 Ton 40 Ton Die No. Die No. Die No. Die Index Die Index Die Index Die Index Die Index Die Index Die Index Catalog No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of Color Number Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Code CPM-6 ILD-9 ILD-9 ILD-9 297 297 297 297 50 50 50 (3) (3) (3) (2) (2) (2) (2) (2) (2) (2) Orange CPM-4 ILD-9 ILD-9 ILD-9 297 297 297 297 50 50 87 (3) (3) (3) (2) (2) (2) (2) (2) (2) (2) Orange CPM-2 ILD-9 ILD-9 ILD-9 297 297 297 297 50 50 87 (3) (3) (3) (2) (2) (2) (2) (2) (2) (2) Orange CPM-1 ILD-9 ILD-9 ILD-9 297 297 297 297 50 50 87 (3) (3) (3) (2) (2) (2) (2) (2) (2) (2) Orange CPM-1/0 ILD-12 ILD-12 ILD-12 324 324 324 324 76H 76 76 (1) (1) (1) (2) (2) (2) (2) (4) (2) (2) White CPM-2/0 ILD-12 ILD-12 ILD-12 324 324 324 324 76H 76 76 (1) (1) (1) (2) (2) (2) (2) (4) (2) (2) White CPM-3/0 ILD-12 ILD-12 ILD-12 324 324 324 324 76H 76 76 (1) (1) (1) (2) (2) (2) (2) (4) (2) (2) White UL Listed and CSA Certified 600 volts maximum when installed with tools and dies shown above. If proper high voltage spacings and insulation techniques are used, the aluminum compression connectors can be used for high voltage applications up to 35KV. Dieless crimp tools must not be used to crimp CPM/CPML adapters. See stuffer sheet for complete information on tooling. Tested to UL 486A-486B, UL File E62525 55 LR-2 6 01 9 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Copper Pigtail Adaptor Conductor Range: 600kcmil-4/0 Copper or Aluminum 941R LR-2 6 01 9 Features Benefits • Barrel manufactured from high strength aluminum alloy • Allows insertion into equipment supplied with either copper or aluminum connectors • Pigtail manufactured from high conductivity copper • Provides maximum conductivity and excellent crimping characteristics • Chamfered barrel • Provides easy conductor insertion • UL Listed and CSA Certified for 600 volts, 90˚ C • Ensures reliability for copper and aluminum conductors • Clearly marked with wire size and die index for Ilsco • Provides easy identification and tooling recommendation tools, proper number and location of crimps Prefilled with DE-OX • • Prevents oxides from forming • Color coded end caps inserted in barrel • Prevents foreign materials from entering the connector prior to usage and color code identifies the proper compression die • Supplied with insulating cover • Eliminates taping • Rated for full ampacity of incoming conductor TYPE CPM A SA d and C pper e t s i L o UL d for C Certifie luminum or A ctors Condu D Dimensions Catalog Number Wire Size Die Color Copper Pin Size A B C Cover D O.D. I.D. CPM-4/0 4/0 White 2/0 13/32 1-3/8 1-7/8 2-3/32 29/32 9/16 CPM-250 250kcmil Brown 3/0 15/32 1-1/2 2-1/16 2-27/32 1-5/32 39/64 CPM-300 300kcmil Brown 4/0 17/32 1-5/8 2-1/16 2-27/32 1-5/32 21/32 CPM-350 350kcmil Brown 4/0 17/32 1-5/8 2-1/16 2-27/32 1-5/32 23/32 CPM-400 400kcmil Pink 250kcmil 37/64 1-7/8 2-3/32 2-13/32 1-3/8 49/64 CPM-500 500kcmil Pink 350kcmil 11/16 1-7/8 2-3/32 2-13/32 1-3/8 55/64 CPM-600 600kcmil Yellow 350kcmil 11/16 1-7/8 2-3/4 3-3/32 1-1/2 59/64 CONTINUED ON NEXT PAGE. Tooling Information ILSCO Burndy Thomas & Betts ILC-12-N ILCB-12-N ILC-15H Y-46 Y-35 Y-39 Y-45 13642 TBM 15 21940 ILC-12H-N 12 Ton 15 Ton 40 Ton Die No. Die No. Die No. Die Index Die Index Die Index Die Index Die Index Die Index Die Index Catalog No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of Color Number Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Code CPM-4/0 ILD-12 ILD-12 ILD-12 324 324 324 324 76H 76 76 (1) (1) (1) (2) (2) (2) (2) (4) (2) (2) White CPM-250 ILD-14 ILD-14 ILD-14 299 299 299 299 87H 87H 87 (2*) (2*) (2*) (2*) (2*) (2*) (2*) (2) (2) (1) Brown CPM-300 ILD-14 ILD-14 ILD-14 299 299 299 299 87H 87H 87 (2*) (2*) (2*) (2*) (2*) (2*) (2*) (2) (2) (1) Brown CPM-350 ILD-14 ILD-14 ILD-14 299 299 299 299 87H 87H 87 (2*) (2*) (2*) (2*) (2*) (2*) (2*) (2) (2) (1) Brown CPM-400 ILD-16A ILD-16A ILD-16A 300 300 300 300 106H 106 106 (2*) (2*) (2*) (3) (3) (3) (3) (2) (1) (1) Pink CPM-500 ILD-16A ILD-16A ILD-16A 300 300 300 300 106H 106 106 (2*) (2*) (2*) (3) (3) (3) (3) (2) (1) (1) Pink CPM-600 ILD-18 ILD-18 ILD-18 936 936 936 936 115H 115H 115 (3) (3) (3) (3) (3) (3) (3) (3) (3) (2) Yellow UL Listed and CSA Certified 600 volts maximum when installed with tools and dies shown above. If proper high voltage spacings and insulation techniques are used, the aluminum compression connectors can be used for high voltage applications up to 35KV. *Overlap Crimps Dieless crimp tools must not be used to crimp CPM/CPML adapters. See stuffer sheet for complete information on tooling. Tested to UL 486A-486B, UL File E62525 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 56 Copper Pigtail Adaptor Conductor Range: 750kcmil-500kcmil Copper or Aluminum A LR-2 6 01 9 941R Features Benefits • Barrel manufactured from high strength aluminum alloy • Allows insertion into equipment supplied with either copper or aluminum connectors • Pigtail manufactured from high conductivity copper • Provides maximum conductivity and excellent crimping characteristics • Chamfered barrel • Provides easy conductor insertion • UL Listed and CSA Certified for 600 volts, 90˚ C • Ensures reliability for copper and aluminum conductors • Clearly marked with wire size and die index for Ilsco • Provides easy identification and tooling recommendation tools, proper number and location of crimps Prefilled with DE-OX • • Prevents oxides from forming • Color coded end caps inserted in barrel • Prevents foreign materials from entering the connector prior to usage and color code identifies the proper compression die • Supplied with insulating cover • Eliminates taping • Rated for full ampacity of incoming conductor TYPE CPM CPML SA d and C pper e t s i L o UL d for C Certifie luminum or A ctors Condu D Dimensions Catalog Number Wire Range Die Color Copper Pin Size A B C Cover D O.D. I.D. CPM-750 750kcmil-700kcmil Yellow 500kcmil 13/16 2 2-3/4 3-3/32 1-1/2 1-1/32 CPML-500 500kcmil Pink 350kcmil 11/16 3 2-3/32 2-13/32 1-3/8 55/64 CPML-600 600kcmil Yellow 350kcmil 11/16 3 2-3/4 3-3/32 1-1/2 59/64 CPML-750 750kcmil-700kcmil Yellow 500kcmil 13/16 3 2-3/4 3-3/32 1-1/2 1-1/32 Tooling Information ILC-12-N ILC-12H-N Die No. Catalog No. of Number Crimps CPM-750 ILD-18 (3) CPML-500 ILD-16A (2*) CPML-600 ILD-18 (3*) CPML-750 ILD-18 (3*) ILSCO ILCB-12-N ILC-15H Y-46 Y-35 Burndy Y-39 Die No. No. of Crimps ILD-18 (3) ILD-16A (2*) ILD-18 (3*) ILD-18 (3*) Die No. No. of Crimps ILD-18 (3) ILD-16A (2*) ILD-18 (3*) ILD-18 (3*) Die Index No. of Crimps 936 (3) 300 (3) 936 (3) 936 (3) Die Index No. of Crimps 936 (3) 300 (3) 936 (3) 936 (3) Die Index No. of Crimps 936 (3) 300 (3) 936 (3) 936 (3) Y-45 Die Index No. of Crimps 936 (3) 300 (3) 936 (3) 936 (3) 13642 12 Ton Die Index No. of Crimps 115H (3) 106H (2) 115H (3) 115H (3) Thomas & Betts TBM 15 15 Ton Die Index No. of Crimps 115H (3) 106 (1) 115H (3) 115H (3) 21940 40 Ton Die Index No. of Crimps 115 (2) 106 (1) 115 (2) 115 (2) Color Code Yellow Pink Yellow Yellow UL Listed and CSA Certified 600 volts maximum when installed with tools and dies shown above. If proper high voltage spacings and insulation techniques are used, the aluminum compression connectors can be used for high voltage applications up to 35KV. *Overlap Crimps Dieless crimp tools must not be used to crimp CPM/CPML adaptors. See stuffer sheet for complete information on tooling. Tested to UL 486A-486B, UL File E62525 57 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Aluminum Pigtail Adaptor - Dual Rated Conductor Range: 2/0-#6 Features • Manufactured from high strength aluminum alloy • Pin is knurled • Chamfered barrel • UL Listed and CSA Certified for 600 volts, 90˚ C • Clearly marked with wire size and die index for Ilsco tools, proper number and location of crimps • Prefilled with DE-OX • Color coded end caps inserted in barrel TYPE ACM • Supplied with insulating cover 941R LR-2 6 01 9 Benefits • Provides maximum conductivity and excellent crimping characteristics • Permits greater surface contact • Provides easy conductor insertion • Ensures reliability for aluminum or copper conductors • Provides easy identification and tooling recommendation • Prevents oxides from forming • Prevents foreign materials from entering the connector prior to usage and color code identifies the proper compression die • Eliminates taping A D Catalog Number Wire Size Die Color Pin Size A B Dimensions C ACM-6 6 Tan #4 7/32 11/16 ACM-4 4 Tan #4 1/4 ACM-2 2 Tan #4 ACM-1 1 Tan ACM-1/0 1/0 ACM-2/0 2/0 D (cover) O.D. I.D. 1-13/64 1-3/4 39/64 3/16 11/16 1-13/64 1-3/4 39/64 1/4 1/4 11/16 1-13/64 1-3/4 39/64 5/16 #3 17/64 27/32 1-13/64 1-3/4 39/64 23/64 White #2 19/64 27/32 1-3/8 2 55/64 25/64 White #1 11/32 27/32 1-3/8 2 55/64 7/16 Burndy Y-45 Y-46 Y644M CONTINUED ON NEXT PAGE. Tooling Information Catalog Number ACM-6 ILC-12-N ILC-12H-N Die No. No. of Crimps ILD-8 Die No. No. of Crimps ILD-8 ACM-4 (1) ILD-8 ILSCO ILC-15H IDT-12-N Y750 Family Y-35 Y-39 Die No. No. of Crimps ILD-8 Die No. No. of Crimps Die Index No. of Crimps 296 Die Index No. of Crimps 296 Die Index No. of Crimps 296 Die Index No. of Crimps 296 Die Index No. of Crimps 296 Dieless No. of Crimps (1) ILD-8 (1) ILD-8 (1) (1) 296 (1) 296 (1) 296 (1) 296 (1) 296 (1) (1) ILD-8 (1) ILD-8 (1) (1) 296 (1) 296 (1) 296 (1) 296 (1) 296 (1) ACM-2 (1) ILD-8 (1) ILD-8 (1) ILD-8 (1) (1) 296 (1) 296 (1) 296 (1) 296 (1) 296 (1) ACM-1 (1) ILD-8 (1) ILD-12 (1) ILD-12 (1) (1) ILD-12 (1) ILD-12 (1) (1) ILD-12 (1) ILD-12 (1) (1) (1) 298 (2*) 298 (2*) (1) 298 (2*) 298 (2*) (1) 298 (2*) 298 (2*) (1) 298 (2*) 298 (2*) (1) 298 (2*) 298 (2*) (1) ACM-1/0 ACM-2/0 ILCB-12-N (1) (1) (1) (1) Thomas & Betts 13642 13100A 12 Ton 15 Ton Die Index Die Index No. of No. of Crimps Crimps 45H 45H Gold Gold (2) (2) 45H 45H Gold Gold (2) (2) 45H 45H Gold Gold (2) (2) 45H 45H Gold Gold (2) (2) 66H 66H (2) (2) 66H 66H (2) (2) Color Code Tan Tan Tan Tan White White *Overlap Crimps See stuffer sheet for complete information on tooling. Tested to UL 486A-486B, UL File E62525 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 58 Aluminum Pigtail Adaptor - Dual Rated Conductor Range: 400kcmil-3/0 A Features • Manufactured from high strength aluminum alloy • Pin is knurled • Chamfered barrel • UL Listed and CSA Certified for 600 volts, 90˚ C • Clearly marked with wire size and die index for Ilsco tools, proper number and location of crimps • Prefilled with DE-OX • Color coded end caps inserted in barrel TYPE ACM • Supplied with insulating cover 941R LR-2 6 01 9 Benefits • Provides maximum conductivity and excellent crimping characteristics • Permits greater surface contact • Provides easy conductor insertion • Ensures reliability for aluminum or copper conductors • Provides easy identification and tooling recommendation • Prevents oxides from forming • Prevents foreign materials from entering the connector prior to usage and color code identifies the proper compression die • Eliminates taping D Catalog Number Wire Size Die Color Pin Size A B Dimensions C ACM-3/0 3/0 White 1/0 3/8 1-7/32 ACM-4/0 4/0 White 2/0 27/64 ACM-250 250kcmil Brown 3/0 ACM-300 300kcmil Brown ACM-350 350kcmil ACM-400 400kcmil D (cover) O.D. I.D. 1-3/8 2 55/64 1/2 1-7/32 1-3/8 2 55/64 35/64 15/32 1-7/32 1-13/32 2-1/4 1-7/64 39/64 4/0 17/32 1-11/32 1-13/32 2-1/4 1-7/64 21/32 Brown 250kcmil 37/64 1-11/32 1-13/32 2-1/4 1-7/64 23/32 Pink 300kcmil 5/8 1-39/64 2-1/32 3-1/4 1-21/64 49/64 IDT-12-N Y750 Family Y-35 Y-39 Burndy Y-45 Die No. No. of Crimps Die Index No. of Crimps 298 (2*) 298 (2*) 299 (2*) 299 (2*) 299 (2*) 300 (3) Die Index No. of Crimps 298 (2*) 298 (2*) 299 (2*) 299 (2*) 299 (2*) 300 (3) CONTINUED ON NEXT PAGE. Tooling Information Catalog Number ACM-3/0 ACM-4/0 ACM-250 ACM-300 ACM-350 ACM-400 ILC-12-N ILC-12H-N Die No. No. of Crimps ILD-12 (1) ILD-12 (1) ILD-14 (1) ILD-14 (1) ILD-14 (1) ILD-16A (2) ILCB-12-N ILSCO ILC-15H Die No. No. of Crimps ILD-12 (1) ILD-12 (1) ILD-14 (1) ILD-14 (1) ILD-14 (1) ILD-16A (2) Die No. No. of Crimps ILD-12 (1) ILD-12 (1) ILD-14 (1) ILD-14 (1) ILD-14 (1) ILD-16A (2) (1) (1) (1) (1) (1) (1) Die Index No. of Crimps 298 (2*) 298 (2*) 299 (2*) 299 (2*) 299 (2*) 300 (3) Die Index No. of Crimps 298 (2*) 298 (2*) 299 (2*) 299 (2*) 299 (2*) 300 (3) Y-46 Y644M Die Index No. of Crimps 298 (2*) 298 (2*) 299 (2*) 299 (2*) 299 (2*) 300 (3) Dieless No. of Crimps (1) (1) (1) (1) (1) (1) Thomas & Betts 13642 13100A 12 Ton 15 Ton Die Index Die Index No. of No. of Crimps Crimps 66H 66H (2) (2) 66H 66H (2) (2) 87H 87H (2) (2) 87H 87H (2) (2) 87H 87H (2) (2) 99H 99H (3) (3) *Overlap Crimps See stuffer sheet for complete information on tooling. Tested to UL 486A-486B, UL File E62525 59 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Color Code White White Brown Brown Brown Pink Aluminum Pigtail Adaptor - Dual Rated Conductor Range: 750kcmil-500kcmil Features • Manufactured from high strength aluminum alloy • Pin is knurled • Chamfered barrel • UL Listed and CSA Certified for 600 volts, 90˚ C • Clearly marked with wire size and die index for Ilsco tools, proper number and location of crimps • Prefilled with DE-OX • Color coded end caps inserted in barrel TYPE ACM • Supplied with insulating cover 941R LR-2 6 01 9 Benefits • Provides maximum conductivity and excellent crimping characteristics • Permits greater surface contact • Provides easy conductor insertion • Ensures reliability for aluminum or copper conductors • Provides easy identification and tooling recommendation • Prevents oxides from forming • Prevents foreign materials from entering the connector prior to usage and color code identifies the proper compression die • Eliminates taping A D Catalog Number Wire Size Die Color Pin Size A B Dimensions C ACM-500 500kcmil Pink 350kcmil 11/16 1-39/64 ACM-600 600kcmil Yellow 400kcmil 47/64 ACM-750 750kcmil-700kcmil Yellow 500kcmil 13/16 D (cover) O.D. I.D. 2-1/32 3-1/4 1-21/64 55/64 1-41/64 2-1/32 3-1/4 1-15/32 59/64 1-49/64 2-1/32 3-1/4 1-15/32 1-1/32 IDT-12-N Y750 Family Y-35 Y-39 Burndy Y-45 Die No. No. of Crimps Die Index No. of Crimps 300 (3) 936 (3) 936 (3) Die Index No. of Crimps 300 (3) 936 (3) 936 (3) Tooling Information Catalog Number ACM-500 ACM-600 ACM-750 ILC-12-N ILC-12H-N Die No. No. of Crimps ILD-16A (2) ILD-18 (3) ILD-18 (3) ILCB-12-N ILSCO ILC-15H Die No. No. of Crimps ILD-16A (2) ILD-18 (3) ILD-18 (3) Die No. No. of Crimps ILD-16A (2) ILD-18 (3) ILD-18 (3) (1) (1) (1) Die Index No. of Crimps 300 (3) 936 (3) 936 (3) Die Index No. of Crimps 300 (3) 936 (3) 936 (3) Y-46 Y644M Die Index No. of Crimps 300 (3) 936 (3) 936 (3) Dieless No. of Crimps (1) (1) (1) Thomas & Betts 13642 13100A 12 Ton 15 Ton Die Index Die Index No. of No. of Crimps Crimps 99H 99H (3) (3) 115H 115H (3) (3) 115H 115H (3) (3) Color Code Pink Yellow Yellow *Overlap Crimps See stuffer sheet for complete information on tooling. Tested to UL 486A-486B, UL File E62525 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 60 Aluminum Offset Pigtail Adaptor Dual Rated - Conductor Range: 300kcmil-2/0 A ACO LR-2 6 01 9 Benefits • Provides maximum conductivity and excellent crimping characteristics • Permits greater surface contact • Allows connectors to be rotated for parallel applications. Multiple conductor lugs hole spacing does NOT permit insertion of straight pin connectors • Provides easy conductor insertion • Ensures reliability for aluminum or copper conductors • Provides easy identification and tooling recommendation Features • Manufactured from high strength aluminum alloy • Pin is knurled • Pin is off center • Chamfered barrel • UL Listed and CSA Certified for 600 volts, 90˚ C • Clearly marked with wire size and die index for Ilsco tools, proper number and location of crimps • Prefilled with DE-OX • Color coded end caps inserted in barrel • Supplied with insulating cover TYPE 941R • Prevents oxides from forming • Prevents foreign materials from entering the connector prior to usage and color code identifies the proper compression die • Eliminates taping F C D A Lug Will Not Accept Straight Pin Catalog Number Wire Size Die Color Code Die Index Pin Size F C Dimensions A AC0-2/0 2/0 White 12 #1 2-7/32 1-3/8 AC0-3/0 3/0 White 12 1/0 2-19/32 AC0-4/0 4/0 White 12 2/0 AC0-250 250kcmil Brown 14 AC0-300 300kcmil Brown 14 Offset Pin Design - Application D (cover) O.D. I.D. 11/32 2 55/64 7/16 1-3/8 3/8 2 55/64 1/2 2-19/32 1-3/8 27/64 2 55/64 35/64 3/0 2-5/8 1-13/32 15/32 2-1/4 1-7/64 19/32 4/0 2-3/4 1-13/32 17/32 2-1/4 1-7/64 21/32 CONTINUED ON NEXT PAGE. Cover and connector are packaged together (ONLY). Tooling Information ILC-12-N ILC-12H-N Die No. Catalog No. of Number Crimps ACO-2/0 ILD-12 (1) ACO-3/0 ILD-12 (1) ACO-4/0 ILD-12 (1) ACO-250 ILD-14 (1) ACO-300 ILD-14 (1) ILCB-12-N ILSCO ILC-15H Die No. No. of Crimps ILD-12 (1) ILD-12 (1) ILD-12 (1) ILD-14 (1) ILD-14 (1) Die No. No. of Crimps ILD-12 (1) ILD-12 (1) ILD-12 (1) ILD-14 (1) ILD-14 (1) Burndy Y-45 IDT-12-N Y750 Family Y-35 Y-39 Die No. No. of Crimps Die Index No. of Crimps 298 (2*) 298 (2*) 298 (2*) 299 (2*) 299 (2*) Die Index No. of Crimps 298 (2*) 298 (2*) 298 (2*) 299 (2*) 299 (2*) (1) (1) (1) (1) (1) Die Index No. of Crimps 298 (2*) 298 (2*) 298 (2*) 299 (2*) 299 (2*) Die Index No. of Crimps 298 (2*) 298 (2*) 298 (2*) 299 (2*) 299 (2*) Y-46 Y644M Die Index No. of Crimps 298 (2*) 298 (2*) 298 (2*) 299 (2*) 299 (2*) Dieless No. of Crimps (1) (1) (1) (1) (1) Thomas & Betts 13642 13100A 12 Ton 15 Ton Die Index Die Index No. of No. of Crimps Crimps 66H 66 (2) (2) 66H 66 (2) (2) 66H 66 (2) (2) 87H 87 (2) (2) 87H 87 (2) (2) * Overlap Crimps See stuffer sheet for complete information on tooling. Tested to UL 486A-486B, UL File E62525 61 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Color Code White White White Brown Brown Aluminum Offset Pigtail Adaptor Dual Rated - Conductor Range: 1000kcmil-350kcmil Features • Manufactured from high strength aluminum alloy • Pin is knurled • Pin is off center TYPE ACO 941R LR-2 6 01 9 Benefits • Provides maximum conductivity and excellent crimping characteristics • Permits greater surface contact • Allows connectors to be rotated for parallel applications. Multiple conductor lugs hole spacing does NOT permit insertion of straight pin connectors • Provides easy conductor insertion • Ensures reliability for aluminum or copper conductors • Provides easy identification and tooling recommendation • Chamfered barrel • UL Listed and CSA Certified for 600 volts, 90˚ C • Clearly marked with wire size and die index for Ilsco tools, proper number and location of crimps • Prefilled with DE-OX • Color coded end caps inserted in barrel • Supplied with insulating cover A • Prevents oxides from forming • Prevents foreign materials from entering the connector prior to usage and color code identifies the proper compression die • Eliminates taping F C D A Lug Will Not Accept Straight Pin Catalog Number Wire Range Die Color Code Die Index Pin Size F C Dimensions A ACO-350 350kcmil Brown 14 250kcmil 2-3/4 1-13/32 ACO-500 500kcmil Pink 16A 350kcmil 3-5/8 ACO-600 600kcmil Yellow 18 400kcmil ACO-750 750kcmil-700kcmil Yellow 18 ACO-1000* 1000kcmil-750kcmil - - Offset Pin Design - Application D (cover) O.D. I.D. 37/64 2-1/4 1-7/64 23/32 2-1/32 11/16 3-1/4 1-21/64 55/64 3-43/64 2-1/32 47/64 3-1/4 1-15/32 59/64 500kcmil 3-51/64 2-1/32 13/16 3-1/4 1-15/32 1-1/32 600kcmil 4-1/32 2-1/32 29/32 - 1-45/64 1-3/16 Cover and connector are packaged together (ONLY). * Not supplied with cover Tooling Information Catalog Number ACO-350 ACO-500 ACO-600 ACO-750 ACO-1000 ILC-12-N ILC-12H-N Die No. No. of Crimps ILD-14 (1) ILD-16A (2) ILD-18 (3) ILD-18 (3) - ILCB-12-N ILSCO ILC-15H Die No. No. of Crimps ILD-14 (1) ILD-16A (2) ILD-18 (3) ILD-18 (3) - Die No. No. of Crimps ILD-14 (1) ILD-16A (2) ILD-18 (3) ILD-18 (3) - Burndy Y-45 IDT-12-N Y750 Family Y-35 Y-39 Die No. No. of Crimps Die Index No. of Crimps 299 (2*) 300 (3) 936 (3) 936 (3) - Die Index No. of Crimps 299 (2*) 300 (3) 936 (3) 936 (3) - (1) (1) (1) (1) (1) Die Index No. of Crimps 299 (2*) 300 (3) 936 (3) 936 (3) - Die Index No. of Crimps 299 (2*) 300 (3) 936 (3) 936 (3) - Y-46 Y644M Die Index No. of Crimps 299 (2*) 300 (3) 936 (3) 936 (3) - Dieless No. of Crimps (1) (1) (1) (1) Thomas & Betts 13642 13100A 12 Ton 15 Ton Die Index Die Index No. of No. of Crimps Crimps 87H 87 (2) (2) 99H 99H (3) (3) 115H 115H (3) (3) 115H 115H (3) (3) - Color Code Brown Pink Yellow Yellow - (1) * Overlap Crimps See stuffer sheet for complete information on tooling. Tested to UL 486A-486B, UL File E62525 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 62 Aluminum 90˚ Pigtail Adaptor Dual Rated - Conductor Range: 500kcmil-350kcmil A Features • Manufactured from high strength aluminum alloy • Pin is bent TYPE ACO-90 • Pin is knurled • Chamfered barrel • UL Listed and CSA Certified for 600 volts, 90˚ C • Clearly marked with wire size and die index for Ilsco tools, proper number and location of crimps • Prefilled with DE-OX • Color coded end caps inserted in barrel • Supplied with insulating cover 941R LR-2 6 01 9 Benefits • Provides maximum conductivity and excellent crimping characteristics • Eliminates the need to bend the conductor. Designed for use in tight applications where room for the required bending radius of the wire is not available • Permits greater surface contact • Provides easy conductor insertion • Ensures reliability for aluminum or copper conductors • Provides easy identification and tooling recommendation • Prevents oxides from forming • Prevents foreign materials from entering the connector prior to usage and color code identifies the proper compression die • Eliminates taping Catalog Number Wire Range Die Color Code Die Index Pin Size A B C D E Cover O.D. I.D. ACO-90-350 350kcmil Brown 14 250kcmil 2.49 2.68 1.41 .57 1.34 2-1/4 1-7/64 23/32 ACO-90-500 500kcmil Pink 16A 350kcmil 3.30 3.16 2.03 .68 1.60 3-1/4 1-21/64 55/64 IDT-12-N Y750 Family Y-35 Y-39 Burndy Y-45 Die No. No. of Crimps Die Index No. of Crimps 299 (2*) 300 (3) Die Index No. of Crimps 299 (2*) 300 (3) Cover & Connector are packaged together (ONLY). Tooling Information Catalog Number ACO-90-350 ACO-90-500 ILC-12-N ILC-12H-N Die No. No. of Crimps ILD-14 (1) ILD-16A (2) ILSCO ILCB-12-N ILC-15H Die No. No. of Crimps ILD-14 (1) ILD-16A (2) Die No. No. of Crimps ILD-14 (2) ILD-16A (2) (1) (1) Die Index No. of Crimps 299 (2*) 300 (3) Die Index No. of Crimps 299 (2*) 300 (3) Y-46 Y644M Die Index No. of Crimps 299 (2*) 300 (3) Dieless No. of Crimps (1) (1) Thomas & Betts 13642 13100A 12 Ton 15 Ton Die Index Die Index No. of No. of Crimps Crimps 87H 87 (2) (2) 99H 99H (3) (3) * Overlap Crimps See stuffer sheet for complete information on tooling. Tested to UL 486A-486B, UL File E62525 63 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Color Code Brown Pink Aluminum Compression Lugs Narrow Tang Benefits Features • Manufactured from high strength aluminum alloy TYPE • Provides maximum conductivity and excellent crimping characteristics • Requires only four installation dies to crimp eleven conductor • Four OD sizes accommodate a wire range from #4 to IACL LR-2 6 01 9 453G 600 kcmil A sizes. Tang width remains constant within an OD size and is designed to fit transformer pads. • Provides easy conductor insertion • Prevents oxides from forming • Prevents foreign materials from entering the connector prior to usage and color code identifies the proper compression die • Provides low contact resistance • Ensures reliability • Chamfered barrel • Prefilled with DE-OX • Color coded end caps inserted in barrel and ink marked with die number and number of crimps • Electro tin plated • UL Listed for 600 volts, 90˚ C • Dual Rated ly Former UCL Series Catalog Wire Number Size Wire Range When Installed With IDT-12-N Tool Tang Width Bolt Size D E Dimensions F C Ilsco Die Index Die Color Code IACL-4 4 4-6 29/32 1/2 1-7/16 1-3/32 3 9/16 9 Orange IACL-2 2 2-6 29/32 1/2 1-7/16 IACL-1/0 1/0 1/0-1 29/32 1/2 1-7/16 1-3/32 3 9/16 9 Orange 1-3/32 3 9/16 9 Orange IACL-2/0 2/0 2/0-1 29/32 1/2 IACL-3/0 3/0 3/0-1 29/32 1/2 1-7/16 1-9/32 3-3/16 9/16 12 White 1-7/16 1-9/32 3-3/16 9/16 12 White IACL-4/0 4/0 4/0-1 29/32 1/2 1-7/16 1-9/32 3-3/16 9/16 12 White IACL-250 250kcmil 250kcmil-1/0 29/32 1/2 1-7/16 1-9/32 3-3/16 9/16 12 White IACL-300 300kcmil 300kcmil-2/0 1-1/4 1/2 1-3/4 1-5/16 3-11/16 9/16 14 Blue IACL-350 350kcmil 350kcmil-3/0 1-1/4 1/2 1-3/4 1-5/16 3-11/16 9/16 14 Blue IACL-500 500kcmil 500kcmil-4/0 1-1/4 1/2 1-3/4 1-5/16 3-11/16 9/16 14 Blue IACL-600 600kcmil 600kcmil-250kcmil 1-19/32 1/2 3-3/16 1-5/8 5-3/4 9/16 18 Yellow Tooling Information ILSCO Catalog Number Color Die Index ILC-12-N ILC-12H-N 12 Ton Burndy ILCB-12-N ILC-15H IDT-12-N Dieless Die Y34A Index Y35 Y39 Y45 Y46 Thomas & Betts 13642 TBM 15 21940 40 Y48B Y644M Die 12 15 Ton Dieless Index Ton Ton Anderson VC-6 - Ft. Dieless No. of Crimps IACL-4 Orange 9 (3) (3) (2) (1) 297 (2) (2) (2) (2) (2) (2) (1) 50 (2) (2) (2) (2) IACL-2 Orange 9 (3) (3) (2) (1) 297 (2) (2) (2) (2) (2) (2) (1) 50 (2) (2) (2) (2) IACL-1/0 Orange 9 (3) (3) (2) (1) 297 (2) (2) (2) (2) (2) (2) (1) 50 (2) (2) (2) (2) IACL-2/0 White 12 (1) (1) (2) (1) 324 (2) (2) (2) (2) (2) (2) (1) 71 (2) (2) (2) (2) IACL-2/0 White 12 (1) (1) (2) (1) 324 (2) (2) (2) (2) (2) (2) (1) 71 (2) (2) (2) (2) IACL-2/0 White 12 (1) (1) (2) (1) 324 (2) (2) (2) (2) (2) (2) (1) 71 (2) (2) (2) (2) IACL-250 White 12 (1) (1) (2) (1) 324 (2) (2) (2) (2) (2) (2) (1) 71 (2) (2) (2) (2) IACL-300 Blue 14 (2) (2) (2) (1) 299 - (2) (2) (2) (2) (2) (1) 87 (2) (2) (2) (2) IACL-350 Blue 14 (2) (2) (2) (1) 299 - (2) (2) (2) (2) (2) (1) 87 (2) (2) (2) (2) IACL-500 Blue 14 (2) (2) (2) (1) 299 - (2) (2) (2) (2) (2) (1) 87 (2) (2) (2) (2) IACL-600 Yellow 18 (3) (3) (3) (1) 936 - - (3) (3) (3) (3) (1) 115 (3) (3) (3) - * UL Listed for 600 volts maximum when installed with tools and dies shown above. If proper high voltage spacings and insulation techniques are used, these compression connectors can be used for high voltage applications up to 35KV. See stuffer sheet for complete information on tooling. Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 64 Aluminum Compression Lugs Narrow Tang A Benefits Features • Manufactured from high strength aluminum alloy TYPE • Provides maximum conductivity and excellent crimping characteristics • Requires only four installation dies to crimp eleven conductor • Four OD sizes accommodate a wire range from 1/0 to 2IACL LR-2 6 01 9 453G 1000 kcmil sizes. Tang width remains constant within an OD size and is designed to fit transformer pads. • Provides easy conductor insertion • Prevents oxides from forming • Prevents foreign materials from entering the connector prior to usage and color code identifies the proper compression die • Provides low contact resistance • Ensures reliability • Chamfered barrel • Prefilled with DE-OX • Color coded end caps inserted in barrel and ink marked with die number and number of crimps • Electro tin plated • UL Listed for 600 volts, 90˚ C • Dual Rated ly Former L 2UC Series Catalog Number 2IACL-1/0 Wire Size 1/0 Wire Range When Tang Installed With IDT-12-N Tool Width 1/0-1 1 Bolt Size 1/2 D 1-1/2 E 3-1/4 Dimensions F C 5-3/16 9/16(2) 2IACL-2/0 2/0 2/0-1 1-1/4 1/2 1-7/8 3-1/4 5-3/4 2IACL-3/0 3/0 3/0-1 1-1/4 1/2 1-7/8 3-1/4 5-3/4 2IACL-4/0 4/0 J 1-3/4 Ilsco Die Index 9 Die Color Code Orange 9/16(2) 1-3/4 12 White 9/16(2) 1-3/4 12 White 4/0-1 1-1/4 1/2 1-7/8 3-1/4 5-3/4 9/16(2) 1-3/4 12 White 2IACL-250 250kcmil 250kcmil-1/0 1-1/4 1/2 1-7/8 3-1/4 5-3/4 9/16(2) 1-3/4 12 White 2IACL-300 300kcmil 300kcmil-2/0 1-1/4 1/2 2-3/8 3-1/4 6 9/16(2) 1-3/4 14 Blue 2IACL-350 350kcmil 350kcmil-3/0 1-1/4 1/2 2-3/8 3-1/4 6 9/16(2) 1-3/4 14 Blue 2IACL-500 500kcmil 500kcmil-4/0 1-1/4 1/2 2-3/8 3-1/4 6 9/16(2) 1-3/4 14 Blue 2IACL-600 600kcmil 600kcmil-250kcmil 1-39/64 1/2 3-3/16 3-1/4 7 9/16(2) 1-3/4 18 Yellow 2IACL-750 750kcmil 750kcmil-500kcmil 1-39/64 1/2 3-3/16 3-1/4 7-1/4 9/16(2) 1-3/4 18 Yellow 2IACL-1000 1000kcmil 1000kcmil-750kcmil 1-39/64 1/2 3-3/16 3-1/4 7-1/4 9/16(2) 1-3/4 18 Yellow Tooling Information ILSCO Burndy Thomas & Betts 13642 TBM 15 21940 40 Y48B Y644M Die 12 15 Ton Dieless Index Ton Ton Anderson VC-6 - Ft. Dieless No. of Crimps Catalog Number Color Die Index ILC-12-N ILC-12H-N 12 Ton 2IACL-1/0 Orange 9 (3) (3) (2) (1) 297 (2) (2) (2) (2) (2) (2) (1) 50 (2) (2) (2) (2) 2IACL-2/0 White 12 (1) (1) (2) (1) 324 (2) (2) (2) (2) (2) (2) (1) 71 (2) (2) (2) (2) 2IACL-2/0 White 12 (1) (1) (2) (1) 324 (2) (2) (2) (2) (2) (2) (1) 71 (2) (2) (2) (2) 2IACL-250 White 12 (1) (1) (2) (1) 324 (2) (2) (2) (2) (2) (2) (1) 71 (2) (2) (2) (2) 2IACL-2/0 White 12 (1) (1) (2) (1) 324 (2) (2) (2) (2) (2) (2) (1) 71 (2) (2) (2) (2) 2IACL-300 Blue 14 (2) (2) (2) (1) 299 - (2) (2) (2) (2) (2) (1) 87 (2) (2) (2) (2) 2IACL-350 Blue 14 (2) (2) (2) (1) 299 - (2) (2) (2) (2) (2) (1) 87 (2) (2) (2) (2) 2IACL-500 Blue 14 (2) (2) (2) (1) 299 - (2) (2) (2) (2) (2) (1) 87 (2) (2) (2) (2) 2IACL-600 Yellow 18 (3) (3) (3) (1) 936 - - (3) (3) (3) (3) (1) 115 (3) (3) (3) - ILCB-12-N ILC-15H IDT-12-N Dieless Die Y34A Index Y35 Y39 Y45 Y46 2IACL-750 Yellow 18 (3) (3) (3) (1) 936 - - (3) (3) (3) (3) (1) 115 (3) (3) (3) 2IACL-1000 Yellow 18 - - (3) (1) 936 - - (3) (3) (3) (3) (1) 115 (3) (3) (3) * UL Listed for 600 volts maximum when installed with tools and dies shown above. If proper high voltage spacings and insulation techniques are used, these compression connectors can be used for high voltage applications up to 35KV. See stuffer sheet for complete information on tooling. Tested to UL 486A-486B, UL File E6207 65 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Aluminum Compression Sleeves Conductor Range: 2/0-#8 Features • Electro-tin plated • Manufactured from high strength aluminum alloy • Chamfered barrel • UL Listed and CSA Certified for 600 volts, 90˚ C • Color coded • Center wire stop TYPE AS • Clearly marked with wire size and die index for Ilsco tools, proper number and location of crimps • Prefilled with DE-OX • Color coded end caps inserted in each end 453G LR-2 6 01 9 Benefits • Provides low contact resistance • Provides maximum conductivity and excellent crimping characteristics • Provides easy conductor insertion • Ensures reliability for copper or aluminum conductors • Provides visual tooling recommendation for Ilsco or standard industry tools • Prevents dissimilar metals from coming into contact and insures that conductors are fully inserted • Provides easy identification and tooling recommendation A • Prevents oxides from forming • Prevents foreign materials from entering the connector prior to usage and color code identifies the proper compression die SA d and CTaking e t s i L UL ed Rang d with e i f i t r e C nstalle When I 12-N Tool IDT- I.D. O.D. L Catalog Number Wire Size Wire Range When Installed With IDT-12-N Tool Die Color Code L Die Index O.D. I.D. AS-8 8 8 Blue 1-3/16 2 5/16 5/32 AS-6 6 6 Gray 1-5/8 3 11/32 3/16 AS-4 4 4-6 Green 1-7/8 4 7/16 1/4 AS-2 2 2-6 Pink 2-3/8 7 17/32 5/16 AS-1 1 1-2 Gold 2-3/8 7 35/64 23/64 AS-1/0 1/0 1/0 - 1 Tan 2-3/8 8 39/64 25/64 AS-2/0 2/0 2/0 - 1 Olive 2-1/2 10 43/64 7/16 CONTINUED ON NEXT PAGE. Tooling Information ILSCO Burndy Thomas & Betts Anderson ILC-12-N ILCB-12-N IDTB-6 IDT-6, IDT-6H ILC-15H MT-25 94285 IDT-12-N Y-35 Y-39 Y-45 Y-46 MY29-3 Y644M 13642 TBM 15 21940 TBM-8 Versa ILC-12H-N 6.2 Ton Hand Left Rt. Hand 12 Ton 15 Ton 40 Ton Hand Crimp Die No. Die No. Dieless Dieless Die No. Dieless Die Die Dieless Die Index Die Index Die Index Die Index Dieless Dieless Die Index Die Index Die Index Tool Dieless Catalog No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of Color Number Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Code AS-8 ILD-2 ILD-2 ILD-2 M/K 24 24 24 (1) (1) (1) (1) (2) (1) (1) (2) (1) Blue AS-6 ILD-3 ILD-3 ILD-3 K/K 346 346 346 346 29 29 29 (1) (1) (1) (1) (1) (1) (2) (1) (1) (1) (1) (1) (1) (1) (2) (2) (2) (2) Gray AS-4 ILD-4 ILD-4 ILD-4 H/H 375 375 375 375 37 37 37 (2) (2) (1) (1) (2) (1) (3) (1) (1) (1) (1) (1) (1) (1) (2) (2) (2) (2) (1) Green AS-2 ILD-7 (1) ILD-7 (1) ILD-7 (1) E/A 348 348 348 348 42 42H 42 ILD-6 (3) ILD-6 (3) (2) (2) ILD-6 (3) (2) (3) (1) (1) (1) (1) (1) (2) (1) (2) (4) (2) (2) (1) Pink AS-1 ILD-7 (1) ILD-7 (1) ILD-7 (1) E/A 471 471 471 471 45 45 45 ILD-6 (4) ILD-6 (4) (2) (2) ILD-6 (4) (2) (4) (1) (1) (1) (1) (1) (2) (1) (3) (3) (3) (3) (2) Gold AS-1/0 ILD-8 ILD-8 ILD-8 A/C 296 296 296 296 50 50 50 (1) (1) (2) (2) (1) (2) (5) (1) (1) (1) (1) (1) (2) (1) (3) (3) (3) (3) (2) Tan AS-2/0 ILD-10 ILD-10 ILD-10 A/B 297 297 297 297 54 54H 54 (1) (1) (2) (2) (1) (2) (4) (1) (2) (2) (2) (2) (2) (1) (3) (6) (3) (3) (2) Olive UL Listed and CSA Certified 600 volts maximum when installed with tools and dies shown above. If proper high voltage spacings and insulation techniques are used, the aluminum compression connectors can be used for high voltage applications up to 35KV. See stuffer sheet for complete information on tooling. Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 66 Aluminum Compression Sleeves Conductor Range: 500kcmil-3/0 A Features • Electro-tin plated • Manufactured from high strength aluminum alloy • Chamfered barrel • UL Listed and CSA Certified for 600 volts, 90˚ C • Color coded • Center wire stop TYPE AS • Clearly marked with wire size and die index for Ilsco tools, proper number and location of crimps • Prefilled with DE-OX • Color coded end caps inserted in each end 453G LR-2 6 01 9 Benefits • Provides low contact resistance • Provides maximum conductivity and excellent crimping characteristics • Provides easy conductor insertion • Ensures reliability for copper or aluminum conductors • Provides visual tooling recommendation for Ilsco or standard industry tools • Prevents dissimilar metals from coming into contact and insures that conductors are fully inserted • Provides easy identification and tooling recommendation • Prevents oxides from forming • Prevents foreign materials from entering the connector prior to usage and color code identifies the proper compression die SA d and CTaking e t s i L UL ed Rang d with e i f i t r e C nstalle When I 12-N Tool IDT- I.D. O.D. L Catalog Number Wire Size Wire Range When Installed With IDT-12-N Tool Die Color Code L Die Index O.D. I.D. AS-3/0 3/0 3/0-1 Ruby 2-5/8 10 49/64 1/2 AS-4/0 4/0 4/0-1 White 3-11/16 12 55/64 9/16 AS-250 250kcmil 250kcmil-1/0 Red 3-15/16 13 59/64 39/64 AS-300 300kcmil 300kcmil-2/0 Blue 4-1/16 14 1-1/64 21/32 AS-350 350kcmil 350kcmil-3/0 Brown 5-1/16 14 1-7/64 23/32 AS-400 400kcmil 400kcmil-4/0 Green 5-1/16 16 1-3/16 49/64 AS-500 500kcmil 500kcmil-4/0 Pink 5-1/16 16A 1-5/16 55/64 CONTINUED ON NEXT PAGE. Tooling Information ILSCO Burndy Thomas & Betts Anderson ILC-12-N ILCB-12-N IDTB-6 IDT-6, IDT-6H ILC-15H MT-25 94285 IDT-12-N Y-35 Y-39 Y-45 Y-46 MY29-3 Y644M 13642 TBM 15 21940 TBM-8 Versa ILC-12H-N 6.2 Ton Hand Left Rt. Hand 12 Ton 15 Ton 40 Ton Hand Crimp Die No. Die No. Dieless Dieless Die No. Dieless Die Die Dieless Die Index Die Index Die Index Die Index Dieless Dieless Die Index Die Index Die Index Tool Dieless Catalog No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of No. of Color Number Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps Code AS-3/0 ILD-10 ILD-10 ILD-10 A/A 467 467 467 467 60 60 60 (3) (2) Ruby (2) (2) (3) (3) (2) (2) (4) (1) (2) (2) (2) (2) (2) (1) (3) (3) (3) AS-4/0 ILD-12 ILD-12 ILD-12 298 298 298 298 66H 66 66 (5) (3) White (1) (1) (3) (3) (1) (2) (2) (2) (2) (2) (2) (2) (1) (4) (2) (2) AS-250 ILD-13 ILD-13 ILD-13 324 324 324 324 71H 71H 71 (5) (3) Red (2) (2) (3) (3) (2) (2) (2) (2) (2) (2) (1) (4) (4) (2) AS-300 ILD-14 ILD-14 ILD-14 470 470 470 470 76H 76 76 (5) (3) Blue (2) (2) (4) (4) (2) (2) (2) (2) (2) (2) (1) (4) (2) (2) AS-350 ILD-14 ILD-14 ILD-14 299 299 299 299 87H 87H 87 (6) (3) Brown (2) (2) (4) (4) (2) (2) (2) (2) (2) (2) (1) (4) (4) (2) AS-400 ILD-16 ILD-16 ILD-16 472 472 472 472 94H 94H 94 (4) Green (3) (3) (4) (4) (3) (2) (4) (4) (4) (4) (1) (4) (4) (2) AS-500 ILD-16A ILD-16A ILD-16A 300 300 300 300 99H 99H 99 (4) Pink (3) (3) (4) (4) (3) (2) (4) (4) (4) (4) (1) (4) (4) (2) UL Listed and CSA Certified 600 volts maximum when installed with tools and dies shown above. If proper high voltage spacings and insulation techniques are used, the aluminum compression connectors can be used for high voltage applications up to 35KV. See stuffer sheet for complete information on tooling. Tested to UL 486A-486B, UL File E6207 67 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Aluminum Compression Sleeves Conductor Range: 1000kcmil-600kcmil Features • Electro-tin plated • Manufactured from high strength aluminum alloy • Chamfered barrel • UL Listed and CSA Certified for 600 volts, 90˚ C • Color coded • Center wire stop TYPE AS • Clearly marked with wire size and die index for Ilsco tools, proper number and location of crimps • Prefilled with DE-OX • Color coded end caps inserted in each end 453G LR-2 6 01 9 Benefits • Provides low contact resistance • Provides maximum conductivity and excellent crimping characteristics • Provides easy conductor insertion • Ensures reliability for copper or aluminum conductors • Provides visual tooling recommendation for Ilsco or standard industry tools • Prevents dissimilar metals from coming into contact and insures that conductors are fully inserted • Provides easy identification and tooling recommendation A • Prevents oxides from forming • Prevents foreign materials from entering the connector prior to usage and color code identifies the proper compression die SA d and CTaking e t s i L UL ed Rang d with e i f i t r e C nstalle When I 12-N Tool IDT- I.D. O.D. L Catalog Number Wire Size Wire Range When Installed With IDT-12-N Tool Die Color Code L Die Index O.D. I.D. AS-600 600kcmil 600kcmil-250kcmil Black 5-5/16 17 1-5/16 59/64 AS-700 700kcmil 700kcmil-350kcmil Purple 5-13/16 17 1-13/32 1 AS-750 750kcmil 750kcmil-500kcmil Yellow 5-13/16 18 1-29/64 1-1/32 AS-1000 1000kcmil 1000kcmil-750kcmil Brown 7-1/8 20 1-53/64 1-3/16 Tooling Information ILC-12-N ILC-12H-N Die No. Catalog No. of Number Crimps AS-600 ILD-17 (4) AS-700 ILD-17 (4) AS-750 ILD-18 (5) AS-1000 - ILCB-12-N ILSCO IDTB-6 Die No. No. of Crimps ILD-17 (4) ILD-17 (4) ILD-18 (5) - Dieless No. of Crimps (4) (4) (4) - IDT-6, IDT-6H 6.2 Ton Dieless No. of Crimps (4) (4) (4) - ILC-15H IDT-12-N Die No. No. of Crimps ILD-17 (4) ILD-17 (4) ILD-18 (5) (3) Dieless No. of Crimps (2) (2) (2) (2) Y-35 Y-39 Burndy Y-45 Y-46 Y644M 13642 12 Ton Die Index Die Index Die Index Die Index Dieless Die Index No. of No. of No. of No. of No. of No. of Crimps Crimps Crimps Crimps Crimps Crimps 473 473 473 473 106H (4) (4) (4) (4) (1) (4) 936 936 936 112H (4) (4) (4) (1) (4) 936 936 936 115H (4) (4) (4) (1) (4) (1) Thomas & Betts TBM 15 21940 15 Ton 40 Ton Die Index Die Index No. of No. of Crimps Crimps 106 106 (2) (2) 112H 112 (4) (2) 115H 115 (4) (2) 140H 140 (4) (2) TBM Hand Tool No. of Crimps - Anderson Versa Crimp Dieless No. of Color Crimps Code (4) Black Purple Yellow Brown UL Listed and CSA Certified 600 volts maximum when installed with tools and dies shown above. If proper high voltage spacings and insulation techniques are used, the aluminum compression connectors can be used for high voltage applications up to 35KV. See stuffer sheet for complete information on tooling. Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 68 Aluminum Compression Sleeves - Utility Type A Features • Manufactured from high strength aluminum alloy, rated for 600 volts, 90˚ C • Four OD sizes accommodate a wire range from 1000kcmil to #4 • Chamfered barrel • Prefilled with DE-OX • Solid barrier in center • Color coded end caps inserted in barrel TYPE UCS Benefits • Provides maximum conductivity and excellent crimping characteristics • Requires only four installation dies to crimp fourteen conductor sizes. • Provides easy conductor insertion • Prevents oxides from forming • Prevents dissimilar metals from coming into contact • Prevents foreign materials from entering the connector prior to usage and color code identifies the proper compression die I.D. O.D. L 69 Catalog Number Wire Range L Dimensions O.D. I.D. Installing Dies Die Index UCS-4-Z 4 3" 41/64 9/32 BG, 5/8, 8A 9 UCS-2-Z 2 3" 41/64 11/32 BG, 5/8, 8A 9 UCS-1/0-Z 1/0 3" 41/64 27/64 BG, 5/8, 8A 9 UCS-2/0-Z 2/0 4" 29/32 7/16 249, 840, TX, 76, 11A 13 UCS-3/0-Z 3/0 4" 29/32 1/2 249, 840, TX, 76, 11A 13 UCS-4/0-Z 4/0 4" 29/32 9/16 249, 840, TX, 76, 11A 13 UCS-250-Z 250kcmil 4" 29/32 19/32 249, 840, TX, 76, 11A 13 UCS-300-Z 300kcmil 5" 1-5/32 21/32 299, 655, 705, 1-1/8, 13A 14 UCS-350-Z 350kcmil 5" 1-5/32 45/64 299, 655, 705, 96, 1-1/8, 13A 14 UCS-500-Z 500kcmil 5" 1-5/32 27/32 299, 655, 705, 96, 1-1/8, 13A 14 UCS-600-Z 600kcmil 6" 1-39/64 59/64 301, 1-1/2, 140 18 UCS-700/750-Z 750kcmil - 700kcmil 6" 1-39/64 1-1/32 301, 1-1/2, 140, 72H 18 UCS-1000-Z 7" 1-39/64 1-3/16 301, 1-1/2, 140, 72H 18 1000kcmil 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Insulated Aluminum Service Entrance Sleeves Features • Pre-insulated • Concave polyethylene end caps • Dual rated • Meets ANSI C119.4 requirements • RUS Listed • Die Index 5/8 or BG TYPE PICS Benefits • Fast, easy installation • Seal out dirt but are easily pierced when inserting conductor • For use with aluminum-aluminum and aluminum-copper conductors • Ensures reliability A es Replac ies r PIK Se End “A” Conductor Range End “B” Conductor Range Catalog Number ACSR AWG max. Diameter min. Color Code ACSR AWG max. Diameter min. Color Code PICS-61 - 6 sol - 8 str 0.162 0.144 Green - 6 sol - 8 str 0.162 0.144 Green PICS-62 6 4 sol - 6 str 0.204 0.184 Blue - 8 sol - 10 str 0.128 0.114 Brown PICS-63 6 4 sol - 6 str 0.204 0.184 Blue - 6 sol - 8 str 0.162 0.144 Green PICS-64 6 4 sol - 6 str 0.204 0.184 Blue 6 4 sol - 6 str 0.204 0.184 Blue PICS-65 4 2 sol - 3-4 str 0.258 0.213 Orange - 8 sol - 10 str 0.128 0.114 Brown PICS-66 4 2 sol - 3-4 str 0.258 0.213 Orange - 6 sol - 8 str 0.162 0.144 Green PICS-67 4 2 sol - 3-4 str 0.258 0.213 Orange 6 4 sol - 6 str 0.204 0.184 Blue PICS-68 4 2 sol - 3-4 str 0.258 0.213 Orange 4 2 sol - 3-4 str 0.258 0.213 Orange PICS-70 2 1-2 str 0.328 0.268 Red - 6 sol - 8 str 0.162 0.144 Green PICS-71 2 1-2 str 0.328 0.268 Red 6 4 sol - 6 str 0.204 0.184 Blue PICS-72 2 1-2 str 0.328 0.268 Red 4 2 sol - 3-4 str 0.258 0.213 Orange PICS-73 2 1-2 str 0.328 0.268 Red 2 1-2 str 0.328 0.268 Red PICS-75 1/0 1/0 0.398 0.368 Yellow 6 4 sol - 6 str 0.204 0.184 Blue PICS-76 1/0 1/0 0.398 0.368 Yellow 4 2 sol - 3-4 str 0.258 0.213 Orange PICS-77 1/0 1/0 0.398 0.368 Yellow 2 2-1 str 0.328 0.268 Red PICS-78 1/0 1/0 0.398 0.368 Yellow - 1/0 0.398 0.368 Yellow 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 70 Insulated Aluminum Service Entrance Sleeves A Features • Pre-insulated • Concave polyethylene end caps • Dual rated • Meets ANSI C119.4 requirements • RUS Listed • Die Index 840 TYPE P840 Benefits • Fast, easy installation • Seal out dirt but are easily pierced when inserting conductor • For use with aluminum-aluminum and aluminum-copper conductors • Ensures reliability es c a l p e R PIK840 Series End “A” Conductor Range 71 End “B” Conductor Range Catalog Number ACSR AWG max. Diameter min. Color Code ACSR AWG max. Diameter min. PICS-834 1/0 2/0 (compact) or 1/0 0.398 PICS-835 1/0 2/0 (compact) or 1/0 PICS-836 1/0 PICS-844 0.365 Yellow 4 2 sol - 3-4 str 0.258 0.213 Orange 0.398 0.365 Yellow 2 1-2 str 0.328 0.268 Red 2/0 (compact) or 1/0 0.398 0.365 Yellow 1/0 2/0 (compact) or 1/0 0.398 0.365 Yellow 2/0 3/0 (compact) or 2/0 0.448 0.414 Gray 4 2 sol - 3-4 str 0.258 0.213 Orange PICS-845 2/0 3/0 (compact) or 2/0 0.448 0.414 Gray 2 1-2 str 0.328 0.268 Red PICS-846 2/0 3/0 (compact) or 2/0 0.448 0.414 Gray 1/0 2/0 (compact) or 1/0 0.398 0.365 Yellow PICS-847 2/0 3/0 (compact) or 2/0 0.448 0.414 Gray 2/0 3/0 (compact) or 2/0 0.448 0.414 Gray PICS-854 3/0 4/0 (compact) or 3/0 0.502 0.464 Black 4 2 sol - 3-4 str 0.258 0.213 Orange PICS-855 3/0 4/0 (compact) or 3/0 0.502 0.464 Black 2 1-2 str 0.328 0.268 Red PICS-856 3/0 4/0 (compact) or 3/0 0.502 0.464 Black 1/0 2/0 (compact) or 1/0 0.398 0.365 Yellow PICS-857 3/0 4/0 (compact) or 3/0 0.502 0.464 Black 2/0 3/0 (compact) or 2/0 0.448 0.414 Gray PICS-858 3/0 4/0 (compact) or 3/0 0.502 0.464 Black 3/0 4/0 (compact) or 3/0 0.502 0.464 Black PICS-864 4/0 4/0 0.564 0.522 Pink 4 2 sol - 3-4 str 0.258 0.213 Orange PICS-865 4/0 4/0 0.564 0.522 Pink 2 1-2 str 0.328 0.268 Red PICS-866 4/0 4/0 0.564 0.522 Pink 1/0 1/0 0.398 0.365 Yellow PICS-867 4/0 4/0 0.564 0.522 Pink 2/0 3/0 (compact) or 2/0 0.448 0.414 Gray PICS-868 4/0 4/0 0.564 0.522 Pink 3/0 4/0 (compact) or 3/0 0.502 0.464 Black PICS-869 4/0 4/0 0.564 0.522 Pink 4/0 4/0 0.564 0.522 Pink 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Color Code Aluminum Compression Tap Connectors Dual Rated Features • Prefilled with oxide inhibitor • Color coded • Rated for 600 Volts, 90˚ C • Manufactured from high strength aluminum alloy • UL Listed TYPE AH 453G Benefits • Provides corrosion resistance • Provides visual tooling recommendation for ILSCO or standard industry tools • Can be used on any secondary splice or tap application • Provides maximum conductivity and excellent crimping characteristics • Ensures reliability for copper or aluminum conductors A W L Catalog Number Main Wire Range Tap Ilsco Compression Tool Die Index L W AH-1 1/0 str - 6 str 1 str - 6 str ND-58/ND-60 0 1.62 1.78 AH-2 4/0 str - 1 str 1 str - 6 str ND-58/ND-60 D3 1.88 2.31 AH-3 4/0 str - 3/0 str 4/0 str - 3/0 str ND-58/ND-60 D3 2.50 2.50 AH-4 4/0 str - 1 str 2/0 str - 1 str ND-58/ND-60 D3 2.50 2.38 AH-5 400kcmil - 4/0 str 400kcmil - 4/0 str ILC-15H* N 3.50 3.09 AH-6 500kcmil - 4/0 str 2/0 str - 6 str ILC-15H* N 2.00 2.84 AH-8 600kcmil - 350kcmil 350kcmil - 2/0 str ILC-15H* KR 3.50 4.50 AH-10 1000kcmil Compact - 600kcmil AL 750kcmil - 600kcmil CU 350kcmil - 2/0 str ILC-15H* KR 3.50 4.62 AH-11 1000kcmil Compact - 600kcmil AL 750kcmil - 600kcmil CU 600kcmil - 350kcmil ILC-15H* KR 4.62 4.75 AH-12 1000 Compact - 600kcmil AL 750kcmil - 600kcmil CU 1000kcmil Compact - 600kcmil AL 750kcmil - 600kcmil CU ILC-15H* KR 4.62 4.78 *Other hydraulic tools can be used. See stuffer sheet for complete information on tooling. Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 72 Aluminum Compression Tap Connectors A Features • Serrated interior • Prefilled with oxide inhibitor • Installed with industry standard “O” and “D” dies • Rated for 600 Volts • Manufactured from high strength aluminum alloy TYPE HT Benefits • Assures positive mating with cable strands when compressed • Provides corrosion resistance • Provides convenient die selection • Can be used on any secondary splice or tap application • Provides maximum conductivity and excellent crimping characteristics W L .375 TYP. A 1 str-6 sol AL-CU UTILCO HT-1 DIE 0 1 str-6 sol AL-CU H B Catalog Number A Groove ACSR str Wire Range Standard Wire B Groove sol ACSR str sol Compact Wire A Groove B Groove ACSR str ACSR str Connector Die No. of Crimps ILSCO ILSCO ND-58 ILC-15 Tool Tool HT-3-Z 2/0 1/0 - 3/0 2/0 - - 2 3 4 6 - 1 2 3 4 6 1/0 1 2 4 6 3/0 2/0 - 3/0 - 1 2 4 6 - 1 2 4 6 - D3 D3 D3 D3 D3 5 5 5 5 5 2 2 2 2 2 1-7/8 13/16 2-3/16 4/0 3/0 - 4/0 - - 2 3 4 6 - 1 2 3 4 6 1/0 1 2 4 6 266-18/1 4/0 - 266 250 4/0 - 1 2 4 6 - 1 2 4 6 - D3 D3 D3 D3 D3 5 5 5 5 5 2 2 2 2 2 1-7/8 53/64 2-1/4 4/0 3/0 - 4/0 3/0 - - 2/0 1/0 1 2/0 1/0 - - 266-18/1 266 4/0 250 3/0 4/0 2/0 1/0 - 3/0 2/0 1/0 D3 D3 D3 7 7 7 3 3 3 2-1/4 53/64 2-3/8 4/0 3/0 - 4/0 3/0 - - 4/0 3/0 - 4/0 3/0 - - 266-18/1 266 4/0 250 3/0 4/0 266-18/1 266 4/0 250 3/0 4/0 D3 D3 D3 7 7 7 3 3 3 2-1/2 7/8 Dimensions L W H DIS TO CON BE TIN UED HT-5-Z HT-6-Z HT-7-Z Consult factory for tool and die information. 73 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 2-1/2 Aluminum Compression Tap Connectors Features • Serrated interior • Prefilled with oxide inhibitor • Installed with industry standard “O” and “D” dies • Rated for 600 Volts, CSA Certified • Manufactured from high strength aluminum alloy TYPE HT A P-5 4 65 Benefits • Assures positive mating with cable strands when compressed • Provides corrosion resistance • Provides convenient die selection • Can be used on any secondary splice or tap application • Provides maximum conductivity and excellent crimping characteristics A W L .375 TYP. A 1 str-6 sol AL-CU 1 str-6 sol AL-CU H B Catalog Number A Groove ACSR str Wire Range Standard Wire B Groove sol ACSR str sol HT-6 2, 3, 4, 6, - 1, 2, 3, 4, 6 - 1, 2, 3, 4, 6 - 2, 3, 4, 6, - 1, 2, 3, 4, 6 - 1, 2, 3, 4, 6 - 1, 2, 3, 4, 6 - 1, 2, 3, 4, 6 - 1, 2, 3, 4, 6 - 1, 2, 3, 4, 6 - O O O O O O 4 4 4 4 4 4 2 2 2 2 2 2 1-1/2 23/32 1-23/32 1/0, 1, 2, 3 - 2/0, 1/0, 1, 2 - 3/0, 2/0, 1/0, 1 - 2, 3, 4, 6 - 1, 2, 3, 4, 6, - 1/0, 1, 2, 3, 4, 6 2/0, 1/0, 1, 2 - 2/0, 1/0, 1, 2 - 1, 2, 3, 4, 6 - 1, 2, 3, 4 6, - O O O O O O 5 5 5 5 5 5 2 2 2 2 2 2 1-1/2 45/64 1-25/32 2/0, 1/0 - 3/0, 2/0 - - 2, 3, 4, 6 - 1, 2, 3, 4, 6 1/0, 1, 2, 4, 6 3/0, 2/0 - 3/0 - 1, 2, 4, 6 - 1, 2, 4, 6 - D3 D3 D3 D3 D3 5 5 5 5 5 2 2 2 2 2 1-7/8 13/16 2-3/16 2/0, 1/0, 1 3/0, 2/0 1/0 - 2/0, 1/0, 1 3/0, 2/0, 1/0 - 3/0, 2/0, 1/0 3/0, 2/0, 1/0 3/0, 2/0, 1/0 3/0, 2/0, 1/0 D3 D3 D3 6 6 6 2 2 2 1-7/8 57/64 2-17/64 4/0, 3/0 - 4/0 - - 2, 3, 4, 6 - 1, 2, 3, 4, 6 1/0, 1, 2, 4, 6 266, 4/0 - 266, 250, 4/0 - 1, 2, 4, 6 - 1, 2, 4, 6 - D3 D3 D3 D3 D3 5 5 5 5 5 2 2 2 2 2 1-7/8 53/64 2-1/4 4/0, 3/0 - 4/0, 3/0 - - 2/0, 1/0 - 2/0, 1/0 - - 266, 4/0, 3/0 266, 250, 4/0 2/0, 1/0, - 3/0, 2/0, 1/0 D3 D3 D3 7 7 7 3 3 3 2-1/4 53/64 2-3/8 4/0, 3/0 - 4/0, 3/0 - - 4/0, 3/0 - 4/0, 3/0 - - 266, 4/0, 3/0 266, 250, 4/0 266, 4/0, 3/0 266, 250, 4/0 D3 D3 D3 7 7 7 3 3 3 2-1/2 7/8 HT-8 HT-2 HT-4 HT-3 HT-5 HT-7 Compact Wire A Groove B Groove ACSR str ACSR str Connector Die No. of Crimps Mech. Hyd. Tool Tool Dimensions L W H 2-1/2 Consult factory for tool and die information. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 74 Grounding Connectors For Copper Conductor Only A Features • Prefilled with oxide inhibitor and bagged • Clearly marked with wire size and die index • UL Listed for 600 Volts and CSA Certified for direct burial in earth or concrete • Range taking TYPE RLT 667P Benefits • Prevents oxides from forming • Provides easy identification and tooling recommendation • Ensures reliability • Reduces inventory. Eight sizes cover a wire range of #2-500kcmil • Provides maximum conductivity and eliminates the possibility • Manufactured from high strength copper alloy of corrosion Catalog Number Ground Rod Size Wire Range Die Index H Dimensions L RLT-2 1/2 2 (.292 Dia.) - 2/0 (.419 Dia.) 998/1011 1.94 .88 RLT-3 5/8 2 (.292 Dia.) - 2/0 (.419 Dia.) 998/1011 1.97 .88 RLT-4 3/4 2 (.292 Dia.) - 2/0 (.419 Dia.) 998/1011 2.19 .88 RLT-5 1/2 4/0 (.528 Dia.) - 250kcmil (.575 Dia.) 998/1011 1.94 .88 RLT-6 5/8 4/0 (.528 Dia.) - 250kcmil (.575 Dia.) 998/1011 2.14 .88 RLT-7 3/4 4/0 (.528 Dia.) - 250kcmil (.575 Dia.) 998/1011 2.19 .88 RLT-8 5/8 300kcmil (.630 Dia.) - 500kcmil (.813 Dia.) 998/1011 2.14 .88 RLT-9 3/4 300kcmil (.630 Dia.) - 500kcmil (.813 Dia.) 998/1011 2.44 .88 UL File E158587 75 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 L Non-Insulated Ring Terminals TYPE ILSCONS 8M24 L Benefits • Provides maximum conductivity • Provides low contact resistance • May be crimped anywhere and will not split open, even under extreme operating stresses • Can be displayed on merchandise racks • Ensures reliability for copper conductor Features • Manufactured from high strength copper alloy • Electro-tin plated • Silver solder brazed seam • Packaged in convenient small quantities • UL Listed and CSA Certified, 90˚ C Catalog Number Wire Range Stud Size L 44100-B20 18-22 4 .45 .20 44101-B20 18-22 6 .62 .25 44102-B20 18-22 8 .75 .31 44103-B20 18-22 10 .75 .31 44104-B20 18-22 1/4 .94 .47 44105-B20 18-22 5/16 .94 .47 44106-B20 18-22 3/8 .97 .53 44110-B20 14-16 4 .95 .25 44111-B20 14-16 6 .71 .31 44112-B20 14-16 8 .71 .31 44113-B20 14-16 10 .71 .31 44114-B20 14-16 1/4 .94 .46 44115-B20 14-16 5/16 .94 .46 44116-B20 14-16 3/8 .97 .53 44120-B20 10-12 6 .90 .37 44121-B20 10-12 8 .90 .37 44122-B20 10-12 10 .90 .37 44123-B20 10-12 1/4 1.01 .52 44124-B20 10-12 5/16 1.01 .52 44125-B20 10-12 3/8 1.01 .59 44126-B20 10-12 7/16 1.13 .71 44127-B20 10-12 1/2 1.13 .71 A Dimensions W Can be supplied in bulk. Consult factory for part number. UL File E158587 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 76 Non-Insulated Ring Terminals A TYPE ILSCONS 8M24 Benefits • Provides maximum conductivity • Provides low contact resistance • May be crimped anywhere and will not split open, even under extreme operating stresses • Can be displayed on merchandise racks • Ensures reliability for copper conductor Features • Manufactured from high strength copper alloy • Electro-tin plated • Silver solder brazed seam • Packaged in convenient small quantities • UL Listed and CSA Certified, 90˚ C Catalog Number Wire Range Stud Size L Dimensions W 44130-B10 8 10 1.20 .59 44131-B10 8 1/4 1.20 .59 44140-B10 6 10 1.18 .47 44141-B10 6 1/4 1.18 .47 44142-B10 6 5/16 1.26 .63 44143-B10 6 3/8 1.26 .63 44150-B10 4 10 1.30 .66 44151-B10 4 1/4 1.30 .66 44152-B10 4 5/16 1.30 .66 44153-B10 4 3/8 1.30 .66 44154-B10 4 7/16 1.30 .66 44155-B10 4 1/2 1.90 .88 44160-B10 2 10 1.55 .60 44161-B10 2 1/4 1.55 .60 44162-B10 2 5/16 1.55 .70 44163-B10 2 3/8 1.55 .70 44164-B10 2 7/16 1.55 .81 44165-B10 2 1/2 1.93 .81 44170-B2 1/0 1/4 1.93 .88 44171-B2 1/0 5/16 1.93 .88 44172-B2 1/0 3/8 1.93 .88 44173-B2 1/0 7/16 1.93 .88 44174-B2 1/0 1/2 1.93 .88 Can be supplied in bulk. Consult factory for part number. UL File E158587 77 L 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Non-Insulated Ring Terminals TYPE ILSCONS 8M24 L Benefits • Provides maximum conductivity • Provides low contact resistance • May be crimped anywhere and will not split open, even under extreme operating stresses • Can be displayed on merchandise racks • Ensures reliability for copper conductor Features • Manufactured from high strength copper alloy • Electro-tin plated • Silver solder brazed seam • Packaged in convenient small quantities • UL Listed and CSA Certified, 90˚ C Catalog Number Wire Range Stud Size L 44180-B2 2/0 1/4 1.93 .88 44181-B2 2/0 5/16 1.93 .88 44182-B2 2/0 3/8 1.93 .88 44183-B2 2/0 7/16 1.93 .88 44184-B2 2/0 1/2 1.93 .88 44190-B2 3/0 1/4 1.97 .93 44191-B2 3/0 5/16 1.97 .93 44192-B2 3/0 3/8 1.97 .93 44193-B2 3/0 7/16 1.97 .93 44194-B2 3/0 1/2 1.97 .93 44195-B2 4/0 5/16 2.17 1.08 44196-B2 4/0 3/8 2.17 1.08 44197-B2 4/0 7/16 2.17 1.08 44198-B2 4/0 1/2 2.17 1.08 A Dimensions W Can be supplied in bulk. Consult factory for part number. UL File E158587 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 78 Vinyl Insulated Ring Terminals A TYPE ILSCONS 8M24 Benefits • Provides easy wire range identification #22-18 AWG Red #16-14 AWG Blue #12-10 AWG Yellow • Provides maximum conductivity • Provides low contact resistance • Provides tough pliable insulative qualities to protect connectors and wire from corrosion as well as providing some strain relief • Can be displayed on merchandise racks • Ensures reliability for copper conductor Features • Color coded • Manufactured from high strength copper alloy • Electro-tin plated • Vinyl insulation • Packaged in convenient small quantities • UL Listed and CSA Certified for 600 volts, 90˚ C Catalog Number Wire Range Stud Size L Dimensions W Maximum Wire Insulated Diameter 44200-B10 18-22 4 .74 .22 .145 44201-B10 18-22 6 .91 .31 .145 44202-B10 18-22 8 .91 .31 .145 44203-B10 18-22 10 .91 .31 .145 44204-B10 18-22 1/4 1.10 .46 .145 44205-B10 18-22 5/16 1.14 .53 .145 44206-B10 18-22 3/8 1.14 .53 .145 44210-B10 14-16 4 .80 .25 .175 44211-B10 14-16 6 .88 .25 .175 44212-B10 14-16 8 .94 .31 .175 44213-B10 14-16 10 .94 .31 .175 44214-B10 14-16 1/4 1.06 .53 .175 44215-B10 14-16 5/16 1.06 .53 .175 44216-B10 14-16 3/8 1.06 .53 .175 44220-B10 10-12 6 .95 .28 .255 44221-B10 10-12 8 .95 .28 .255 44222-B10 10-12 10 1.00 .38 .255 44223-B10 10-12 1/4 1.22 .53 .255 44224-B10 10-12 3/8 1.33 .53 .255 44225-B10 10-12 7/16 1.46 .71 .255 Can be supplied in bulk. Consult factory for part number. UL File E158587 79 L 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Vinyl Insulated Ring Terminals TYPE ILSCONS 8M24 L Benefits • Provides easy wire range identification #22-18 AWG Red #16-14 AWG Blue #12-10 AWG Yellow • Provides maximum conductivity • Provides low contact resistance • Provides tough pliable insulative qualities to protect connectors and wire from corrosion as well as providing some strain relief • Can be displayed on merchandise racks • Ensures reliability for copper conductor Features • Color coded • Manufactured from high strength copper alloy • Electro-tin plated • Vinyl insulation • Packaged in convenient small quantities • UL Listed and CSA Certified for 600 volts,90˚ C Catalog Number Wire Range Stud Size L Dimensions W 44226-B10 10-12 1/2 1.52 .75 .255 44230-B5 8 10 1.28 .47 .385 44231-B5 8 1/4 1.28 .47 .385 44240-B5 6 10 1.62 .47 .440 44241-B5 6 1/4 1.62 .47 .440 44242-B5 6 5/16 1.70 .63 .440 44243-B5 6 3/8 1.70 .63 .440 44250-B5 4 10 1.81 .66 .515 44251-B5 4 1/4 1.81 .66 .515 44252-B5 4 5/16 1.81 .66 .515 44253-B5 4 3/8 1.81 .66 .515 44254-B5 4 7/16 1.81 .66 .515 44255-B5 4 1/2 2.41 .88 .515 45314-P100 14-16 10 .94 .31 .175 45315-P100 14-16 1/4 1.06 .53 .175 45316-P100 14-16 5/16 1.06 .53 .175 45316N-P100* 14-16 5/16 1.06 .53 .175 45317-P100 14-16 3/8 1.06 .53 .175 45414-P50 10-12 10 1.00 .38 .255 45415-P50 10-12 1/4 1.22 .53 .255 45416-P50 10-12 5/16 1.46 .71 .255 45417-P50 10-12 3/8 1.33 .53 .255 A Maximum Wire Insulated Diameter * Nylon Insulated Ring Can be supplied in bulk. Consult factory for part number. UL File E158587 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 80 High Temperature, Non-Insulated Ring Terminals A TYPE ILSCONS Benefits • Provides maximum conductivity • Provides low contact resistance • May be crimped anywhere and will not split open, even under extreme operating stresses • Can be displayed on merchandise racks Features • Manufactured from high strength steel alloy • Electro-tin plated • Silver solder brazed seam • Packaged in convenient small quantities • 900˚ F 482˚ C Continuous, 1200˚ F 649˚ C Intermittent Catalog Number Wire Range Stud Size L Dimensions W 44300-B20 18-22 4-6 .65 .25 44301-B20 18-22 8-10 .69 .31 44302-B20 18-22 12-1/4 .93 .56 44310-B20 14-16 4-6 .65 .25 44311-B20 14-16 8-10 .69 .31 44312-B20 14-16 12-1/4 .90 .46 44320-B20 10-12 4-6 .67 .28 44321-B20 10-12 8-10 .72 .37 44322-B20 10-12 12-1/4 .93 .53 44323-B20 10-12 5/16-3/8 .99 .60 44330-B10 8 12-1/4 .95 .47 44340-B10 6 5/16-3/8 1.22 .63 Can be supplied in bulk. Consult factory for part number. 81 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Non-Insulated Fork Terminals TYPE ILSCONS 8M24 L Benefits • Provides maximum conductivity • Provides low contact resistance • May be crimped anywhere and will not split open, even under extreme operating stresses • Can be displayed on merchandise racks • Ensures reliability for copper conductor Features • Manufactured from high strength copper alloy • Electro-tin plated • Silver solder brazed seam • Packaged in convenient small quantities • UL Listed and CSA Certified, 90˚ C Catalog Number Wire Range Stud Size L 44400-B20 18-22 4 .68 .25 44401-B20 18-22 6 .68 .25 44402-B20 18-22 8 .68 .30 44403-B20 18-22 10 .68 .32 44410-B20 14-16 4 .68 .25 44411-B20 14-16 6 .68 .25 44412-B20 14-16 8 .68 .25 44413-B20 14-16 10 .68 .30 44414-B20 14-16 1/4 .90 .32 44420-B20 14-16 6 .73 .28 44421-B20 10-12 8 .73 .32 44422-B20 10-12 10 .73 .32 44423-B20 10-12 1/4 .94 .43 A Dimensions W Can be supplied in bulk. Consult factory for part number. UL File E158587 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 82 Vinyl Insulated Fork Terminals A TYPE ILSCONS 8M24 Benefits • Provides easy wire range identification #22-18 AWG Red #16-14 AWG Blue #12-10 AWG Yellow • Provides maximum conductivity • Provides low contact resistance • Provides tough pliable insulative qualities to protect connectors and wire from corrosion as well as providing some strain relief • Can be displayed on merchandise racks • Ensures reliability for copper conductor Features • Color coded • Manufactured from high strength copper alloy • Electro-tin plated • Vinyl insulation • Packaged in convenient small quantities • UL Listed and CSA Certified for 600 volts, 90˚ C Catalog Number Wire Range Stud Size L Dimensions W Maximum Wire Insulated Diameter 44500-B10 18-22 4 .88 .25 .145 44501-B10 18-22 6 .88 .29 .145 44502-B10 18-22 8 .88 .31 .145 44503-B10 18-22 10 .88 .31 .145 44511-B10 14-16 6 .88 .29 .175 44512-B10 14-16 8 .88 .31 .175 44513-B10 14-16 10 .88 .31 .175 44514-B10 14-16 1/4 1.10 .43 .175 44520-B10 10-12 6 1.06 .28 .255 44521-B10 10-12 8 1.06 .28 .255 44522-B10 10-12 10 1.06 .28 .255 44523-B10 10-12 1/4 1.24 .43 .255 45322FL-P100* 14-16 6 .88 .29 .175 45323FL-P100* 14-16 8 .88 .31 .175 45324FL-P100* 14-16 10 .88 .31 .175 45423FL-P50* 10-12 8 1.06 .28 .255 45424FL-P50* 10-12 10 1.06 .28 .255 * Flanged Fork Can be supplied in bulk. Consult factory for part number. UL File E158587 83 L 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Non-Insulated Splices Features • Manufactured from high strength copper alloy • Electro-tin plated • Packaged in convenient small quantities • UL Listed and CSA Certified, 90˚ C TYPE ILSCONS 8M24 Benefits • Provides maximum conductivity • Provides low contact resistance • Can be displayed on merchandise racks • Ensures reliability for copper conductor L A L Fig. 1 Fig. 2 Catalog Number Figure Number Wire Range L 44600-B20 1 18-22 .33 44610-B20 1 14-16 .33 44620-B20 1 10-12 .33 44630-B10 1 8 .38 44640-B10 1 6 .46 44650-B10 1 4 .54 44800-B20 2 18-22 .63 44810-B20 2 14-16 .63 44820-B20 2 10-12 .82 44830-B10 2 8 .77 44840-B10 2 6 1.02 44850-B10 2 4 1.20 Can be supplied in bulk. Consult factory for part number. UL File E158587 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 84 Vinyl Insulated Splices A Features • Color coded TYPE ILSCONS • Manufactured from high strength copper alloy • Electro-tin plated • Silver solder brazed seam • Vinyl insulation • Packaged in convenient small quantities • UL Listed and CSA Certified for 600 volts, 90˚ C 8M24 Benefits • Provides easy wire range identification #22-18 AWG Red #16-14 AWG Blue #12-10 AWG Yellow • Provides maximum conductivity • Provides low contact resistance • May be crimped anywhere and will not split open, even under extreme operating stresses • Provides tough pliable insulative qualities to protect connectors and wire from corrosion as well as providing some strain relief • Can be displayed on merchandise racks • Ensures reliability for copper conductor L Fig. 1 Fig. 2 Catalog Number Figure Number Wire Range L Maximum Wire Insulated Diameter Connector Type 44700-B10 1 18-22 .76 .145 Parallel Splice 44710-B10 1 14-16 .76 .175 Parallel Splice 44720-B10 1 10-12 .83 .255 Parallel Splice 44730-B5 1 8 1.05 .385 Parallel Splice 44740-B5 1 6 1.19 .440 Parallel Splice 44750-B5 1 4 1.41 .515 Parallel Splice 44900-B10 2 18-22 .95 .145 Butt Splice 44910-B10 2 14-16 1.02 .175 Butt Splice 44920-B10 2 10-12 1.01 .255 Butt Splice 44930-B5 2 8 1.46 .385 Butt Splice 44940-B5 2 6 1.80 .440 Butt Splice 44950-B5 2 4 1.95 .515 Butt Splice 45130-P100 1 18-22 .76 .145 Vinyl Insulated Splice 45330-P100 1 14-16 .76 .175 Vinyl Insulated Splice 45430-P50 1 10-12 .83 .255 Vinyl Insulated Splice Can be supplied in bulk. Consult factory for part number. UL File E158587 85 L 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Disconnects and Flag Terminals Features • Color coded TYPE ILSCONS • Manufactured from high strength copper alloy • Electro-tin plated • Silver solder brazed seam • Vinyl insulation • Packaged in convenient small quantities • Insulated connectors are rated for 600 volts, 90˚ C Fig. 1 Catalog Number Figure Wire Number Range Benefits • Provides easy wire range identification #22-18 AWG Red #16-14 AWG Blue #12-10 AWG Yellow • Provides maximum conductivity • Provides low contact resistance • May be crimped anywhere and will not split open, even under extreme operating stresses • Provides tough pliable insulative qualities to protect connectors and wire from corrosion as well as providing some strain relief • Can be displayed on merchandise racks • Ensures reliability for copper conductor Fig. 2 Fig. 3 Stud Size Type Width Thickness Length A Fig. 4 Connector Type 45100-B10 1 45101-B10 1 18-22 18-22 - Female Male 1/4 1/4 - - Disconnects - Insulated - Male - Female - Brass Sleeve - Vinyl Insulation 45110-B10 1 45111-B10 1 14-16 14-16 - Female Male 1/4 1/4 - - Disconnects - Insulated - Male - Female - Brass Sleeve - Vinyl Insulation 45120-B10 1 45121-B10 1 10-12 10-12 - Female Male 1/4 1/4 - - Disconnects - Insulated - Male - Female - Brass Sleeve - Vinyl Insulation 45112-B10 1 45113-B10 1 14-16 14-16 - Female Male 3/16 3/16 - - Disconnects - Insulated - Male - Female - Brass Sleeve - Vinyl Insulation 45200-B10 2 45201-B10 2 18-22 18-22 - Female Male 1/4 1/4 - - Disconnects - Uninsulated - Male - Female 45210-B10 2 45211-B10 2 14-16 14-16 - Female Male 1/4 1/4 - - Disconnects - Uninsulated - Male - Female 45220-B10 2 45221-B10 2 10-12 10-12 - Female Male 1/4 1/4 - - Disconnects - Uninsulated - Male - Female 45212-B10 2 45213-B10 2 14-16 14-16 - Female Male 3/16 3/16 - - Disconnects - Uninsulated - Male - Female 45300-B10 3 18-22 10 - 21/32 - 3/8 Ring Flag Terminals - Uninsulated 45310-B10 3 14-16 10 - 11/16 - 3/8 Ring Flag Terminals - Uninsulated 45320-B10 3 10-12 10 - 11/16 - 3/8 Ring Flag Terminals - Uninsulated 45400-B10 4 18-22 - - .187 .016 .46 Female Quick-Slide Flag Terminals - Uninsulated 45401-B10 4 18-22 - - .250 .030 .50 Female Quick-Slide Flag Terminals - Uninsulated 45410-B10 4 14-16 - - .187 .016 .49 Female Quick-Slide Flag Terminals - Uninsulated 45411-B10 4 14-16 - - .250 .030 .51 Female Quick-Slide Flag Terminals - Uninsulated 45420-B10 4 10-12 - - .250 .030 .61 Female Quick-Slide Flag Terminals - Uninsulated 45393-P100 1 14-16 - Female 1/4 - - Vinyl Insulated Disconnect 45483-P50 1 10-12 - Male 1/4 - - Vinyl Insulated Disconnect 45493-P50 1 10-12 - Female 1/4 - - Vinyl Insulated Disconnect Can be supplied in bulk. Consult factory for part number. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 86 Crimp 'N Seal® Watertight Ring Connectors Heat Shrinkable A TYPE CNS 8M24 Benefits • Irradiated, thermally stabilized, high density polyolefin has inner wall of hot melt adhesive to insure watertight seal • Provides easy wire range identification. #22-18 AWG Red, #16-14 AWG Blue, #12-10 AWG Yellow • Provides maximum conductivity • Provides low contact resistance • May be crimped anywhere and will not split open, even under extreme operating stresses • Ensures reliability for copper conductor • “V” grooves inside barrel securely grip wire and prevent pullout • Can be displayed on merchandise racks Features • Dual wall tubing • Color coded • Manufactured from high strength copper alloy • Electro-tin plated • Silver solder brazed seam • UL Listed and CSA Certified for 600 volts, 90˚ C • Serrated barrel • Packaged in convenient small quantities Catalog Number Wire Range Stud Size Maximum Wire Insulation 31112-B10 18-22 6 .170 31113-B10 18-22 8 .170 31114-B10 18-22 10 .170 31115-B10 18-22 1/4" .170 31312-B10 14-16 6 .190 31313-B10 14-16 8 .190 31314-B10 14-16 10 .190 31315-B10 14-16 1/4" .190 31316-B10 14-16 5/16" .190 31317-B10 14-16 3/8" .190 31413-B10 10-12 8 .240 31414-B10 10-12 10 .240 31415-B10 10-12 1/4" .240 31417-B10 10-12 3/8" .240 31419-B10 10-12 1/2" .240 31514-B5 8 10 .310 31515-B5 8 1/4" .310 31517-B5 8 3/8" .310 31519-B5 8 1/2" .310 Can be supplied in bulk. Consult factory for part number. UL File E158587 87 L 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Crimp 'N Seal® Watertight Connectors Heat Shrinkable Forks, Splices, Disconnects, Bullets • Color coded • Manufactured from high strength copper alloy • Electro-tin plated • Silver solder brazed seam • UL Listed and CSA Certified for 600 volts, 90˚C • Serrated barrel • Packaged in convenient small quantities CNS Fig. 1 L Benefits • Irradiated, thermally stabilized, high density polyolefin has inner wall of hot melt adhesive to insure watertight seal • Provides easy wire range identification. #22-18 AWG Red, #16-14 AWG Blue, #12-10 AWG Yellow • Provides maximum conductivity • Provides low contact resistance • May be crimped anywhere and will not split open, even under extreme operating stresses • Ensures reliability for copper conductor • “V” grooves inside barrel securely grip wire and prevent pullout • Can be displayed on merchandise racks Features • Dual wall tubing TYPE 8M24 Fig. 2 Fig. 3 A Fig. 4 Catalog Number Fig. Number Wire Range Stud Size Style Maximum Wire Insulation Connector Type 31122-B10 1 18-22 6 - .170 Forks 31123-B10 1 18-22 8 - .170 Forks 31124-B10 1 18-22 10 - .170 Forks 31322-B10 1 14-16 6 - .190 Forks 31323-B10 1 14-16 8 - .190 Forks 31324-B10 1 14-16 10 - .190 Forks 31423-B10 1 10-12 8 - .240 Forks 31424-B10 1 10-12 10 - .240 Forks 31425-B10 1 10-12 1/4" - .240 Forks 31130-B10 2 18-22 BS - .170 Butt Splices 31330-B10 2 14-16 BS - .190 Butt Splices 31430-B10 2 10-12 BS - .240 Butt Splices 31530-B5 2 8 BS - .310 Butt Splices 30187-B10 30197-B10 3 3 18-22 18-22 - Male Female .170 .170 Quick Disconnects Fully Insulated 30387-B10 30397-B10 3 3 14-16 14-16 - Male Female .190 .190 Quick Disconnects Fully Insulated 30487-B10 30497-B10 3 3 10-12 10-12 - Male Female .240 .240 Quick Disconnects Fully Insulated 30369-B10 4 14-16 - Male .190 Bullets 30379-B10 4 14-16 - Female .190 Bullets Can be supplied in bulk. Consult factory for part number. UL File E158587 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 88 Crimping Tools A TYPE 94130 Controlled-Cycle Crimper TYPE 94140 Multi Purpose Crimp Tool TYPE WS-1 Wire Stripper 89 Features • Dieless tool • Ratchet mechanism • Compound action • Cushion grip handles • Crimps insulated wire terminals • Wire Range: 10-22 AWG, Weight .8 lb Benefits • No need to purchase and maintain dies • Assures proper crimp force every time • Delivers maximum crimp force with minimum effort • Provides user comfort • Provides flexibility in use Features • Heavy duty carbon steel construction • Comfort grip handles • Spring loaded action • Safety lock mechanism • Color coded crimp nest • Crimp nest • Wire cutter • Machine screw cutters • Wire stripper/wire gauge Benefits • Provides durable rugged reliability • Provides user comfort • Enables multiple crimps • Provides for compact storage • For insulated terminals • For uninsulated terminals • Easily cuts solid and stranded wire • Cuts and rethreads 4-40, 6-32, 8-32, 10-24, and 10-32 machine screws • 26-8 AWG Features • Cushion grip handles Benefits • Eases pressure on hands when working for long periods or with larger conductor • Built in crimp die allows you to crimp insulated terminals from 20AWG to 14AWG • Convenient stamped wire strip gauge makes it easy to strip conductors to specific length consistently • Flat plier nose allows you to conveniently punch and twist knock outs • Built in looping holes allow you to conveniently bend eye loop into end of conductor • Built in cutter is precision ground to cut small conductor copper intended to be stripped (Strips #10 - 18 AWG) • Conveniently holds tool in open position to facilitate wire insertion • Metric markings provide for use of tool on products that have been sized metrically • Precision ground wire stripping holes provide a clean cutting and stripping action of insulation • Crimp die • Wire strip gauge • Plier nose • Wire loop holes • Wire cutter • “Open” spring • Metric markings • Precision stripping • Wire crimp range: 14-20 AWG 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Series CS, CL Compression Connectors for Class B/C Copper Wire Only 453G ILSCO TOOLS - Tooling Information LR-2 6 01 9 WARNING! Do Not Use with Aluminum Wire Hydraulic Tools MT-25 ILC-10-N Right Die Crimps Crimps Index Crimps Crimps Crimps K K K K H H A A C B A 2 2 2 2 2 2 2 3 3 3 3 1 1 1 1 2 2 2 2 2 2 2 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 3 3 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 Manual Hand Tools Lug Size Class B/C Wire Size Color Code Die Index Left Die 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 1000 8 AWG 6 AWG 4 AWG 3 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250kcmil 300kcmil 350kcmil 400kcmil 500kcmil 600kcmil 700kcmil 750kcmil 1000kcmil Red Blue Gray White Brown Green Pink Black Orange Purple Yellow White Red Blue Brown Green Pink Black White 21 24 29 29 33 37 42 45 50 54 62 66 71 76 87 94 99 106 125 M K K K H H E E A A A ILC-12-N, ILC-12H-N, ILC-12, ILC-12H, ILC-14, ILC-14H 12 Ton, ILCB-12-N, ILCB-12 12 Ton Battery IDT-6, IDT-6H 6.2 Ton Dieless, IDTB-6 6.2 Ton Dieless Battery 94285 Red Blue Gray Gray Brown Green Pink 1 2 2 2 2 2 4 IDT-12-N 15 Ton Dieless IDT-12, IDT-12H, IDTB-12 11 Ton Dieless ILC-15H 15 Ton, ILC-30H 30 Ton ILC-750 Crimps Crimps Crimps Crimps 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 A RANGE TAKING Lug Size 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 1000 Standard Wire Size 4 AWG 3 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250kcmil 300kcmil 350kcmil 400kcmil 500kcmil 600kcmil 700kcmil 750kcmil 1000kcmil Expanded Wire Size 4 - 6 AWG 3 - 6 AWG 2 - 6 AWG 1 - 6 AWG 1/0 - 6 AWG 2/0 - 4 AWG 3/0 - 2 AWG 4/0 - 1 AWG 250kcmil - 1/0 AWG 300kcmil - 2/0 AWG 350kcmil - 3/0 AWG 400kcmil - 4/0 AWG 500kcmil - 250kcmil 600kcmil - 250kcmil 700kcmil - 350kcmil 750kcmil - 500kcmil 1000kcmil - 750kcmil No. Crimps for ILSCO IDT-12,IDT-12-N and Burndy Y644M, PAT644 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 No. Crimps for ILSCO IDTB-6, IDT-6 and IDT-6H 1 1 1 1 1 1 2 2 2 2 2 2 2 2 3 3 UL Listed and CSA Certified when installed with tools and dies shown above a) b) c) d) Connectors are marked with color, die numbers and required number of crimps for ILSCO hydraulic tools. When using other listed tools, consult chart for crimps required. Crimps should be evenly spaced on connector. The ILSCO 94285, MT-25 and all dieless tools are not color coded or do not contain the die index. Strip Length = Barrel Length + 1/16 Inch For long barrel connectors double the amount of crimps indicated on chart except for 1000kcmil add only one additional crimp. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 90 Series CT, CTL Compression Connectors for Class B/C Copper Wire Only A LR-2 6 01 9 453G WARNING! Do Not Use with Aluminum Wire ILSCO TOOLS - Tooling Information Hydraulic Tools Manual Hand Tools Lug Size Class B/C Wire Size Color Code Die Index 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 1000 8 AWG 6 AWG 4 AWG 3 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250kcmil 300kcmil 350kcmil 400kcmil 500kcmil 600kcmil 700kcmil 750kcmil 1000kcmil Red Blue Gray White Brown Green Pink Black Orange Purple Yellow White Red Blue Brown Green Pink Black White 21 24 29 29 33 37 42 45 50 54 62 66 71 76 87 94 99 106 125 94285 Left Die M K K K H H E E A A A MT-25 Right Die Crimps K K K K H H A A C B A 2 2 2 2 2 2 2 3 3 3 3 ILC-10-N Crimps Index Crimps 1 1 1 1 2 2 2 2 2 2 2 Red Blue Gray Gray Brown Green Pink 1 2 2 2 2 2 4 IDT-6, IDT-6H 6.2 Ton Dieless, IDTB-6 6.2 Ton Dieless Battery ILC-12-N, ILC-12H-N, ILC-12, ILC-12H, ILC-14, ILC-14H 12 Ton, ILCB-12-N, ILCB-12 12 Ton Battery Crimps Crimps 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 3 3 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 IDT-12-N 15 Ton Dieless IDT-12, IDT-12H, IDTB-12 11 Ton Dieless ILC-15H 15 Ton, ILC-30H 30 Ton Crimps Crimps Crimps 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 UL Listed and CSA Certified when installed with tools and dies shown above a) b) c) d) 91 Number of crimps shown on chart must be on each end of the CT splicer connectors. The CT connectors are marked with color, the die numbers and required number of crimps for ILSCO hydraulic tools. When using other listed tools, consult chart for crimps required. Crimps should be evenly spaced on connector. The ILSCO 94285, MT-25 and all dieless tools are not color coded or do not contain the die index. For long barrel (CTL) connectors add one additional crimp to each side of barrel. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Series CS, CL Compression Connectors for Fine Strand Copper Wire Only ILSCO TOOLS - Tooling Information 453G LR-2 6 01 9 WARNING! Do Not Use with Aluminum Wire A Hydraulic Tools IDT-6, IDT-6H 6.2 Ton Dieless, IDTB-6 6.2 Ton Dieless Battery Manual Hand Tools Lug Size Fine Strand Approved Wire Size Wire Classes Color Code Die Index Left Die 8 4 3 1 1/0 2/0 3/0 4/0 250 300 350 350 400 400 500 500 600 600 700 700 750 750 1000 1000 8 6 4 2 1 1/0 2/0 3/0 4/0 250 250 262 300 313 350 373 400 444 500 535 600 646 750 777 Red Gray White Green Pink Black Orange Purple Yellow White Red Red Blue Blue Brown Brown Green Green Pink Pink Black Black White White 21 29 29 37 42 45 50 54 62 66 71 71 76 76 87 87 94 94 99 99 106 106 125 125 G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H I,K,M DLO G,H,I,K,M DLO G,H,I,K,M DLO G,H,I,K,M DLO G,H,I,K,M DLO G,H,I,M DLO G,H,I DLO K H H E E A A 94285 ILC-10-N Right Die Crimps K H H A A B B 2 2 2 3 3 3 3 Index Crimps Crimps Red Blue Gray Green Pink 1 2 2 2 4 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 ILC-12-N, ILC-12H-N, ILC-12, ILC-12H, ILC-14, ILC-14H 12 Ton, ILCB-12-N, ILCB-12 12 Ton Battery Crimps 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 IDT-12, IDT-12H, ILC-15H IDT-12-N IDTB-12 15 Ton, 15 Ton 11 Ton ILC-30H Dieless Dieless 30 Ton ILC-750 Crimps 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Crimps 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Crimps Crimps 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 UL Listed and CSA Certified when installed with tools and dies shown above a) b) c) d) Connectors are marked with color, die numbers and required number of crimps for ILSCO hydraulic tools. When using other listed tools, consult chart for crimps required. Crimps should be evenly spaced on connector. The ILSCO 94285, MT-25 and all dieless tools are not color coded or do not contain the die index. Strip Length = Barrel Length + 1/16 Inch For long barrel connectors double the amount of crimps indicated on chart except for 1000kcmil add only one additional crimp. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 92 Series CT, CTL - Compression Connectors for Fine Strand Copper Wire Only A LR-2 6 01 9 453G ILSCO TOOLS - Tooling Information WARNING! Do Not Use with Aluminum Wire Hydraulic Tools Manual Hand Tools Lug Size Fine Strand Approved Wire Size Wire Classes Color Code Die Index 8 4 3 1 1/0 2/0 3/0 4/0 250 300 350 350 400 400 500 500 600 600 700 700 750 750 1000 1000 8 6 4 2 1 1/0 2/0 3/0 4/0 250 250 262 300 313 350 373 400 444 500 535 600 646 750 777 Red Gray White Green Pink Black Orange Purple Yellow White Red Red Blue Blue Brown Brown Green Green Pink Pink Black Black White White 21 29 29 37 42 45 50 54 62 66 71 71 76 76 87 87 94 94 99 99 106 106 125 125 G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H I,K,M DLO G,H,I,K,M DLO G,H,I,K,M DLO G,H,I,K,M DLO G,H,I,K,M DLO G,H,I,M DLO G,H,I DLO 94285 ILC-10-N Left Die Right Die Crimps M K K H H E E A A K K K H H A A B B 2 2 2 2 2 3 3 3 3 Index Crimps Red Blue Gray Green Pink 1 2 2 2 4 IDT-6, IDT-6H 6.2 Ton Dieless, IDTB-6 6.2 Ton Dieless Battery ILC-12-N, ILC-12H-N, ILC-12, ILC-12H, ILC-14, ILC-14H 12 Ton, ILCB-12-N, ILCB-12 12 Ton Battery Crimps Crimps 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 IDT-12-N 15 Ton Dieless IDT-12, IDT-12H, IDTB-12 11 Ton Dieless ILC-15H 15 Ton, ILC-30H 30 Ton Crimps Crimps Crimps 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 UL Listed and CSA Certified when installed with tools and dies shown above a) b) c) d) 93 Number of crimps shown on chart must be on each end of the CT splicer connectors. The CT connectors are marked with color, the die numbers and required number of crimps for ILSCO hydraulic tools. When using other listed tools, consult chart for crimps required. Crimps should be evenly spaced on connector. The ILSCO 94285, MT-25 and all dieless tools are not color coded or do not contain the die index. For long barrel (CTL) connectors add one additional crimp to each side of barrel. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Series CS, CL - Compression Connectors for Class B/C Copper Wire Only COMPETITOR’S TOOLS - Tooling Information Anderson WARNING! Do Not Use with Aluminum Wire Burndy T&B Lug Size 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 1000 8 AWG 6 AWG 4 AWG 3 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250kcmil 300kcmil 350kcmil 400kcmil 500kcmil 600kcmil 700kcmil 750kcmil 1000kcmil Red Blue Gray White Brown 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 U8CRT U5CRT U4CRT U3CRT U2CRT U1CRT-1 U25RT U26RT U27RT U28RT U29RT U30RT U31RT U32RT U34RT U36RT U38RT U39RT 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 U8CRT U5CRT U4CRT U3CRT U2CRT U1CRT-1 U25RT U26RT U27RT U28RT U29RT U30RT U31RT U32RT U34RT U36RT U38RT U39RT P44RT 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 3 A Greenlee VC6-FT, VC6-FTR, VC6-FT-BP PAT81KFT, ‡ VC7-FT, Y81KFT, Y644M, Y35, Y35BH, Y46, Y46C 13100A, VC7-FTR Y81KFTMBH PAT644 Y39, Y750, Requires TBM14M, Dieless Dieless Y750BH, PAT750 Die Adaptor TBM25S TBM14BSCR K111 Class B/C Dieless Y1MR, Y1MRTC Wire Size Crimps Index Crimps Crimps Crimps Die Part Crimps Die Part Crimps Index Crimps Die Part Crimps Index Crimps 1 1 1 1 1 1 1 1 1 1 2 2 3* 3* 3* 4* 4* 4* LR-2 6 01 9 453G Red Blue Gray 1 1 2 15520 15522 15527-CK 1 1 1 Brown 2 15528 15513-CK 15508 15526 15530 15511 15510-CK 15534 15514-CK 15512 15506 15536-CK 15505 15515-CK 15504 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 Red Blue Gray Gray Brown Green Pink HK06FT, RK06FT, EK06FT 1990 Dieless Dieless Crimps Crimps 1 2 2 2 2 2 4 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Dieless* - Crimps will overlap UL Listed and CSA Certified when installed with tools and dies shown above a) b) c) d) e) Connectors are marked with color, die numbers and required number of crimps for ILSCO hydraulic tools. When using other listed tools, consult chart for crimps required. Crimps should be evenly spaced on connector. The ILSCO 94285, MT-25 and all dieless tools are not color coded or do not contain the die index. Consult manufacturers data for catalog numbers of dies for each tool. Strip Length = Barrel Length + 1/16 Inch For long barrel connectors double the amount of crimps indicated on chart except for 1000kcmil add only one additional crimp. ‡ Allows expanded wire range to be used. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 94 Series CS, CL - Compression Connectors for Fine Strand Copper Wire Only A COMPETITOR’S TOOLS - Tooling Information Anderson Lug Size Fine Strand Wire Approved Size Wire Classes 8 4 3 1 1/0 2/0 3/0 4/0 250 300 350 350 400 400 500 500 600 600 700 700 750 750 1000 1000 8 6 4 2 1 1/0 2/0 3/0 4/0 250 250 262 300 313 350 373 400 444 500 535 600 646 750 777 Crimps G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H I,K,M DLO G,H,I,K,M DLO G,H,I,K,M DLO G,H,I,K,M DLO G,H,I,K,M DLO G,H,I,M DLO G,H,I DLO 1 1 1 1 1 1 2 2 2 2 3* 3* 3* 3* 3* 3* 4* 4* 4* 4* 4* 4* WARNING! Do Not Use with Aluminum Wire Burndy T&B VC6-FT, VC6-FTR, VC6-FT-BP, PAT81KFT, ‡ VC7-FT, Y81KFT, Y644M, Y35, Y35BH, VC7-FTR Y81KFTMBH PAT644 Y39, Y750, Dieless Y1MR, Y1MRTC Dieless Dieless Y750BH, PAT750 Index Crimps Red Blue Gray Brown 1 2 2 2 Crimps 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 Y46, Y46C Requires Die Adaptor LR-2 6 01 9 453G TBM25S Greenlee 13100A, TBM14M, TBM14BSCR HK06FT, RK06FT, EK06FT 1990 Dieless Dieless K111 Crimps Die Part Crimps Die Part Crimps Index Crimps Die Part Crimps Index Crimps Crimps Crimps 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 U8CRT U5CRT U4CRT U2CRT U1CRT-1 U25RT U26RT U27RT U28RT U29RT U30RT U31RT U32RT U34RT U38XRT U39RT 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 U8CRT U5CRT U4CRT U2CRT U1CRT-1 U25RT U26RT U27RT U28RT U29RT U30RT U31RT U32RT U34RT U38XRT U39RT U44XRT 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 Red Blue Gray Brown 1 2 2 3 15520 15522 15528 15513-CK 15508 15526 15530 15511 15510-CK 15534 15514-CK 15512 15517 15536-CK 15505 15515-CK 15504 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 Red Blue Gray Green Pink 1 2 2 2 4 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 Dieless* - Crimps will overlap UL Listed and CSA Certified when installed with tools and dies shown above a) b) c) d) Connectors are marked with color, die numbers and required number of crimps for ILSCO hydraulic tools. When using other listed tools, consult chart for crimps required. Crimps should be evenly spaced on connector. The ILSCO 94285, MT-25 and all dieless tools are not color coded or do not contain the die index. Strip Length = Barrel Length + 1/16 Inch For long barrel connectors double the amount of crimps indicated on chart except for 1000kcmil add only one additional crimp. ‡ Allows expanded wire range to be used. 95 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Compression Die Index COMPRESSOR DIES FOR ND-58 AND ND-60 Catalog Number ND-0 ND-BG ND-C ND-K-840 A For Use With Aluminum Compression Connectors HT-1, HT-2, AH-1 PICS-61 thru PICS-78 Copper Compression Connectors GGC-1, GGA-1, GGA-2, GGA-4 ULT-4, ULT-5 ULT-6, ULT-7 UCS-2/0, UCS-3/0 UCS-4/0, UCS-250, PICS-834 thru PICS-869 COMPRESSOR DIES FOR ILC-15, ILC-15H AND ILC-750 Catalog Number ILD-K-840* ILD-C* ILD-D3* ILD-0* ILD-N* ILD-KR* ILD-U997* ILD-U998* ILD-P998 + ILD-P999 ILD-U1011* ILD-P1011 ILD-UBG For Use With Aluminum Compression Connectors Copper Compression Connectors UCS-2/0, UCS-3/0, UCS-4/0, UCS-250, PICS-834 thru PICS-869 ULT-6, ULT-7, ELT-1 ULT-12 GGC-1, GGA-1, GGA-2, GGA-4, ELT-2, ELT-4 HT-2, HT-3, HT-4, HT-5, HT-7, AH-2, AH-3, AH-4 HT-1, HT-6, HT-8, AH-1 AH-5, AH-6, AH-7 AH-8, AH-9, AH-10, AH-11, AH-12 GGA-2, GGA-3, GGA-5, GGC-2, GGC-3, GGC-4, ELT-3, ELT-5 GGA-4, GGA-5, GGC-5, GGC-6, GGC-7, RLT GGA-4, GGA-5, GGC-5, GGC-6, GGC-7, RLT GGA-6, GGC-8 GGA-6, GGC-8, ELT-6, RLT GGA-6, GGC-8, RLT ULT-4, ULT-5 PICS-61 thru PICS-78 + Consult factory for availability. * Must be used with ILD-ADP when using ILC-15 tool. DIE ADAPTOR FOR ILC-15 Catalog Number ILD-ADP Description Permits ILD-1 – ILD-18 and standard U dies to be inserted in ILC-15 Tool DIE ADAPTOR FOR ILC-15H Catalog Number ILD-UADP ILD-PADP Description Permits ILD-1 – ILD-18 and standard U dies to be inserted in ILC-15H Tool Permits P style dies to be inserted in ILC-15H Tool COMPRESSOR DIES FOR IDT-12 AND IDT-12H Catalog Number + ILD-OH + ILD-D3H Aluminum Compression Connectors HT-1, HT-2, AH-1 HT-3, HT-4, HT-5, HT-6, HT-7, AH-2, AH-3, AH-4 For Use With Copper Compression Connectors GGC-1, GGA-1, GGA-2, GGA-4 ULT-12 + Consult factory for availability. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 96 Compression Die Index Compressor Dies For ILC-12-N, ILC-12H-N, ILCB-12-N, ILC-15H, ILC-12, ILC-12H, ILC-14, ILC-14H, ILCB-12, ILC-15, ILC-750 A Catalog Number ILD-1 ILD-2 ILD-3 ILD-4 ILD-5 ILD-6 ILD-7 ILD-8 ILD-9 ILD-10 ILD-11 ILD-12 ILD-13 ILD-14 ILD-15 ILD-16 ILD-16A ILD-17 ILD-18 Wire Size Aluminum Terminals and Splices ACM and ACO Pin Connectors CPM Pin Connectors 8 6 4 2, 1 1/0 6, 4, 2, 1 2/0, 3/0 6, 4, 2, 1 4/0 250kcmil 300kcmil, 350kcmil 400kcmil *500kcmil *600kcmil, *700 kcmil *700kcmil 1/0, 2/0, 3/0, 4/0 1/0, 2/0, 3/0, 4/0 250kcmil, 300kcmil, 350kcmil 250kcmil, 300kcmil, 350kcmil 400kcmil, 500kcmil 400kcmil,500 kcmil 600kcmil, 750kcmil 600 kcmil,750 kcmil * Cannot be used on Sleeves with ILC-12-N, ILC-12H-N, ILC-12 and ILC-12H tools Compressor Dies For ILC-12, ILC-12-N, ILC-12H, ILC-12H-N, ILCB-12, ILCB-12-N, ILC-14, ILC-14H, ILC-15, ILC-15H, ILC-750 Catalog Number ILD-21 ILD-24 ILD-29 ILD-33 ILD-37 ILD-42 ILD-45 ILD-50 ILD-54 ILD-62 ILD-66 ILD-71 ILD-76 ILD-87 ILD-94 ILD-99 ILD-106 ILD-125 97 Class B/C Copper Wire Only Fine Strand Copper Wire Only Series CS, CL, CT, CTL 8 AWG 6 AWG 4-3 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250kcmil 300kcmil 350kcmil 400kcmil 500kcmil 600kcmil 700kcmil 750kcmil 1000kcmil Series CS, CL, CT, CTL 8 FLEX CLASS G,H,I,K,M,DLO 6-4 FLEX CLASS G,H,I,K,M,DLO 2 FLEX CLASS G,H,I,K,M,DLO 1 FLEX CLASS G,H,I,K,M,DLO 1/0 FLEX CLASS G,H,I,K,M,DLO 2/0 FLEX CLASS G,H,I,K,M,DLO 3/0 FLEX CLASS G,H,I,K,M,DLO 4/0 FLEX CLASS G,H,I,K,M,DLO 250 G,H 250 I,K,M, 262 DLO 300 G,H,I,K,M, 313 DLO 350 G,H,I,K,M, 373 DLO 400 G,H,I,K,M, 444 DLO 500 G,H,I,K,M, 535 DLO 600 G,H,I,M, 646 DLO 750 G,H,I, 777 DLO 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Split Bolts IK Put More Money in Your Pocket with these Labor Savers! KUP-L-Tap® Insulation Piercing Connectors IK3 99 100 IKB SK 102 101 IKS • • • • • Fully insulated – Work it Hot Versatile – Dual Rated Dependable – UL Listed, CSA Certified Time Saver – No stripping, no wire brushing, no oxide inhibitor, no taping Convenient – Wire Range 750kcmil-14 AK 103 IPC DBA, DBA-S Insulated Multi-Tap Connectors • SPAR 107 GTT • • • • 106 105 GTA 108 GT2 GTC 109 Fully insulated – No taping GT4T Versatile – Dual Rated, Two-sided entry splice or tap Dependable – UL Listed Time Saver – Captive pressure screws in “Quick Start” position, no taping, Self-closing openings eliminate lost plugs and caps Convenient – Wire Range 800kcmil-14 104 111 110 GTA/GTT KIT 112 MGTT 113 PTA 114 PCT 115 116 98 Copper Split Bolts 460C Features • Manufactured from high strength copper alloy. TYPE Benefits • Provides maximum conductivity and high breakage resistance. • Precision tooled threads. Allows maximum torque to be applied. • • UL 467 Listed for Grounding and Bonding 8 thru 500kcmil • Suitable for direct burial and earth and concrete. • CSA certified for Grounding and Bonding 8 thru 250kcmil • UL listed and CSA Certified for 600 volts, 90° C • RUS Accepted 8 thru 1/0 AWG • For use with copper conductor types: Solid, Compact, Compressed, Concentric. • ROHS compliant. IK B Catalog Number Range For Equal Main & Tap Min. Tap With One Max. Main Max. Cond Copperweld Str Type A Rebar With 6 or 8 AWG Wire Diameter Dimensions A B C D Recommended Torque (IN-LB) IK-10 10str - 16str 16str - - N/A .057 - .125 .125 0.344 0.500 0.719 80 IK-8 8str - 16str 16str - - N/A .057 - .145 .145 0.375 0.500 0.844 80 IK-6 6sol - 10sol 16sol - - N/A .102 - .162 .165 0.500 0.625 1.047 165 IK-4 4sol - 8sol 16sol 3 No. 12 8A N/A .128 - .204 .215 0.562 0.688 1.047 165 IK-3 2sol - 6sol 12sol 3 No. 9 5A N/A .162 - .258 .328 0.688 0.812 1.312 275 IK-2 2str - 6sol 14str 3 No. 7 3A N/A .162 - .292 .328 0.688 0.812 1.312 275 IK-1/0 1/0str - 4sol 14sol 3 No. 6 2A N/A .204 - .375 .377 0.750 0.875 1.641 385 IK-2/0 2/0str - 2sol 14str 3 No. 5 - #3 (3/8) .258 - .418 .420 0.812 1.000 1.812 385 IK-3/0 3/0str - 2sol 12sol 7 No. 7 - N/A .258 - .470 0.466 0.875 1.125 2.000 500 IK-250 250kcmil - 1/0sol 10sol 7 No. 5 - #4 (1/2) .325 - .575 0.579 1.000 1.312 2.078 650 IK-350 350kcmil - 4/0str 8sol 19 No. 7 - #5 (5/8 .528 - .682 0.746 1.500 1.625 2.625 650 IK-500 500kcmil - 250kcmil 8sol 19 No. 6 - #6 (3/4) .575 - .815 0.834 1.625 1.812 3.000 825 IK-750 750kcmil - 350kcmil 8sol 19 No. 5 - N/A .682 - .999 1.030 1.938 2.125 3.750 1000 IK-1000 1000kcmil - 500kcmil 8sol - - N/A .815 - 1.153 1.222 2.250 2.500 4.000 1100 UL File E6207 99 701570 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Three Wire Copper Split Bolts 460C Features • Manufactured from high strength copper alloy. TYPE IK3 • Precision tooled threads. • UL 467 Listed for Grounding and Bonding thru 500kcmil • CSA certified for Grounding and Bonding thru 250kcmil • UL listed and CSA Certified for 600 volts, 90° C • RUS Accepted • For use with copper conductor types: Solid, Compact, Compressed, Concentric. • ROHS compliant. Catalog Number Range For Equal Main & Tap Min. Tap With One Max. Main Str IK3-8 8str - 16str 16str - IK3-6 6sol - 10sol 16sol IK3-4 4sol - 8sol IK3-2 2str - 6sol Max Cond Copperweld Type A 701570 Benefits • Provides maximum conductivity and high breakage resistance. • Allows maximum torque to be applied. • Suitable for direct burial and earth and concrete. B Dimensions Wire Diameter Range A B C D Recommended Torque (IN-LB) - .057 - .145 0.144 0.375 0.500 0.844 80 - - .102 - .162 0.166 0.500 0.625 1.109 165 16sol 3 No. 12 8A .128 - .204 0.217 0.562 0.688 1.266 165 14str 3 No. 7 3A .162 - .258 0.326 0.688 0.812 1.547 275 UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 100 Tin Plated Copper Split Bolts 460C Features • Manufactured from high strength copper alloy. TYPE SK • Electro-tin plated bolt, nut, spacer and pressure bar • Precision tooled threads. • UL listed and CSA Certified for 600 volts, 90° C • SK-10, SK-8, SK3, SK-2 SK-1/0, SK-2/0 are RUS Accepted. • For use with copper conductor types: Solid, Compact, Compressed, Concentric. • ROHS compliant. B Catalog Number Range For Equal Main & Tap Min. Tap With One Max. Main Str SK-10 10str - 16str 16str - SK-8 8str - 16str 16str SK-6 8str - 14str SK-4 Max Cond Copperweld Type A Benefits • Provides maximum conductivity and high breakage resistance. • Provides low contact resistance. • Suitable for direct burial and earth and concrete. Dimensions Wire Diameter Range A B C D Recommended Torque (IN-LB) - .057 - .116 .144 0.375 0.500 0.844 80 - - .057 - .145 0.144 0.375 0.500 0.844 80 14str - - .073 - .146 .166 0.500 0.625 1.109 165 6str - 10str 10sol 3 No. 12 8A .116 - .184 0.217 0.562 0.688 1.266 165 SK-3 4str - 8sol AL 2sol - 8sol CU 8sol AL 8sol CU 3 No. 9 5A .128 - .258 0.326 0.688 0.812 1.547 275 SK-2 2str - 8sol 8sol 3 No. 7 3A .128 - .316 0.326 0.688 0.812 1.547 275 SK-1/0 1/0str - 6sol 10sol 3 No. 6 - .162 - .375 0.376 0.750 0.875 1.641 385 SK-2/0 2/0str - 6str 10sol 3 No. 5 - .184 - .419 .420 0.812 1.000 1.812 385 SK-3/0 3/0str - 4str 6sol 7 No. 7 - .198 - .470 0.466 0.875 1.125 2.000 500 SK-250 250kcmil - 4str 4str 7 No. 5 - .232 - .575 0.577 1.000 1.312 2.328 650 SK-350 350kcmil - 3/0str 1sol 19 No. 7 - .447 - .682 0.746 1.500 1.625 2.625 650 SK-500 500kcmil - 3/0str 1/0str 19 No. 6 - .447 - .815 0.834 1.625 1.812 3.000 825 SK-750 750kcmil - 250kcmil 2/0str 19 No. 5 - .563 - .999 1.030 1.938 2.125 3.750 1000 SK-1000 1000kcmil - 350kcmil 4/0str - - .682 - .1.162 1.222 2.250 2.500 4.000 1100 UL File E12822 101 701570 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Copper Two Bolt Connectors 453G Features • Manufactured from high strength copper alloy TYPE IKB • Two bolt design • Longer peened bolt • UL Listed, rated for 600 volts • For copper conductor only Catalog Number Main IKB-4/0 + 1/0-4/0 IKB-350 + Copper Wire Range Tap Benefits • Allows maximum conductivity and high breakage resistance • Allows maximum pressure to be applied directly to the conductor strands • Permits a swivel action for easier installation • Ensures reliability B C Dimensions H W 4/0-10 1.10 1.97 1.72 350kcmil-250kcmil 350kcmil-10 1.38 2.48 1.12 IKB-500 500kcmil-400kcmil 500kcmil-10 1.50 2.80 2.25 IKB-800 800kcmil-400kcmil 800kcmil-3/0 1.62 3.32 2.50 IKB-1000 1000kcmil-500kcmil 1000kcmil-3/0 2.00 3.78 3.03 + REA Listed Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 102 Two Bolt Connectors Features • Manufactured from high strength copper alloy TYPE IKS • Electro-tin plated • Two bolt design • Longer peened bolt • Serrated spacer bar • For copper conductor only • Rated for 600 volts B 103 Catalog Number Main IKS-4/0 4/0-1/0 IKS-350 Benefits • Allows maximum conductivity and high breakage resistance • Provides low contact resistance • Allows maximum pressure to be applied directly to the conductor strands • Permits a swivel action for easier installation • Makes a secure connection • Ensures reliability Wire Range Tap C Dimensions H W 4/0-6 1.12 2.31 1.72 350kcmil-250kcmil 350kcmil-6 1.38 2.62 2.12 IKS-500 500kcmil-400kcmil 500kcmil-4 1.50 3.00 2.26 IKS-800 800kcmil-400kcmil 800kcmil-4/0 1.62 3.50 2.50 IKS-1000 1000kcmil-500kcmil 1000kcmil-4/0 2.00 4.03 3.03 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Aluminum Split Bolt - Dual Rated 670B Features • Manufactured from heat treated aluminum alloy TYPE AK Benefits • Provides maximum conductivity and strength for copper and aluminum conductors • Bite into the conductor to break through surface oxides which eliminates wire brushing • Ensures reliability for copper or aluminum conductors • Provides low contact resistance • Separates dissimilar metals which prevents galvanic corrosion • Provides ease of installation with standard wrenches • Triangular edges • UL Listed and CSA Certified for 600 volts, 90˚ C • Electro-tin plated • Spacer bar • Hex Head Wire Range B Tap Recommended Tightening Torque B C D 6 str-10 sol 6 str-10 sol 165 .56 .75 1.88 AK-4 4 str-8 sol 4 str-10 sol 165 .62 .81 1.38 AK-2 2 str-6 str Compact 2 str-8 str 275 .69 .94 1.58 AK-1/0 1/0 str-2 str Compact 1/0 str-8 str 385 .75 1.00 1.92 AK-2/0 2/0 str-2 str Compact 2/0 str-8 str 385 .88 1.12 1.92 AK-4/0 4/0 str-2 str Compact 4/0 str-6 str 500 1.13 1.49 2.54 AK-350 350kcmil-1/0 str Compact 350kcmil-4 str 650 1.50 1.69 3.24 AK-500 500kcmil-400kcmil Compact 500kcmil-2 str Compact 825 1.73 2.00 3.62 Catalog Number Main AK-6 72632 Dimensions DE-OX Inhibitor is recommended for all aluminum terminations. UL File E9998 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 104 Aluminum Two Bolt Connectors - Dual Rated Features • Manufactured from high strength aluminum alloy TYPE B DBA DBA-S • Heat treated • Wax plated • Neoprene washers • Range taking • Re-usable • Type DBA-S - Spacer bar • Rated for 600 volts Benefits • Type DBA - Suitable for copper to copper or aluminum to aluminum conductors Type DBA-S - Suitable for copper and/or aluminum conductors in any combination • Provides maximum strength • Provides low contact resistance • Hold the bolts captive and eliminates the possibility of loose hardware • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Separates dissimilar metals • Ensures reliability Fig. 1 Fig. 2 Catalog Number Figure Number Main DBA-2/0 1 2/0-2 DBA-250 1 DBA-350 Wire Range Tap C Dimensions W H 2/0-10 1-1/8 1-5/8 1-5/8 250kcmil-1/0 250kcmil-10 1-5/16 2 2 1 350kcmil-4/0 350kcmil-10 1-9/16 2-11/32 2-1/4 DBA-500 1 500kcmil-350kcmil 500kcmil-10 1-3/4 2-1/2 2-3/4 DBA-800 1 800kcmil-400kcmil 800kcmil-3/0 1-7/8 2-7/8 3 DBA-1000 1 1000kcmil-500kcmil 1000kcmil-3/0 2-1/4 3-3/16 3-1/2 DBA-2/0S 2 2/0-2 2/0-10 1-1/8 1-5/8 1-5/8 DBA-250S 2 250kcmil-1/0 250kcmil-10 1-5/16 2 2 DBA-350S 2 350kcmil-4/0 350kcmil-10 1-9/16 2-11/32 2-1/4 DBA-500S 2 500kcmil-350kcmil 500kcmil-10 1-3/4 2-1/2 2-3/4 DBA-800S 2 800kcmil-400kcmil 800kcmil-3/0 1-7/8 2-7/8 3 DBA-1000S 2 1000kcmil-500kcmil 1000kcmil-3/0 2-1/4 3-3/16 3-1/2 DE-OX Inhibitor is recommended for all aluminum terminations. 105 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 KUP-L-Tap® Insulation Piercing Connectors Dual Rated 923F Features • Body is molded from tough, resilient glass-filled nylon • Compact design • Tin plated copper contact teeth • Insulation piercing • Perforated end tabs • Pre-filled with silicone lubricant • Versatile • Increased safety TYPE IPC • Horizontal line grid • Temperature rating 90˚ C W LR-2 3 59 4 Benefits • Provides high degree of breakage resistance and long dependable use • Saves space • Easily penetrates most types of insulation • No need to strip the conductor which saves installation time • Break out easily by hand • Prevents oxidation and moisture from entering the contact area • Can be used as a splice or tap connector • Contains no external energized parts. Can be installed “hot” on energized conductors providing tap conductor is not under load. • Provides a visual guide for proper installation of conductors B L H Fig. 1 Wire Range Tap Fig. 2 Fig. 3 Catalog Number Figure Number Main IPC-1/0-2 3 1/0-8 2-8 300 (480 Grounded Y System) 130 100 1-7/32 IPC-4/0-6 2 4/0-4 6-14 600 75 60 1-27/64 1 IPC-4/0-2/0 3 4/0-2 2/0-6 600 195 150 1-21/32 1-7/8 IPC-250-4/0 2 250kcmil-1 4/0-6 600 260 205 1-7/8 IPC-350-4/0 3 350kcmil-4/0 4/0-10 300 (480 Grounded Y System) 260 205 1-43/64 2-7/16 3-1/8 25 5/8 IPC-350-350 4 350kcmil-4/0 350kcmil-4/0 300 (480 Grounded Y System) 350 280 2-43/64 2-23/32 3-1/4 25 5/8 IPC-500-12 1 500kcmil-250kcmil 10-12 300 (480 Grounded Y System) 40 35 1-43/64 2-7/16 3-1/4 25 5/8 IPC-500-250 1 500kcmil-250kcmil 250kcmil-4 600 290 230 2-27/64 2-29/32 3-3/4 55 5/8-11/16 IPC-500-500 1 500kcmil-300kcmil 500kcmil-250kcmil 600 430 350 3-3/16 3-5/8 5 75 7/8-7/8 IPC-750-500 1 750kcmil-500kcmil 500kcmil-350kcmil 600 430 350 3-3/16 3-5/8 5 75 7/8-7/8 Volts Current Rating CU AL L Fig. 4 Dimensions W H Torque Ft. Lbs. Bolt Head Size 16 1/2 1-7/8 13 1/2 2-7/8 25 1/2 2-11/32 3-11/32 30 5/8 1-15/32 2-5/16 Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 106 Parallel Tap Connectors - Dual Rated Lay-In 453G Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Ensures reliability for copper or aluminum conductors Features • Manufactured from high strength 6061-T6 aluminum alloy • Electro-tin plated • UL Listed and CSA Certified for 600 volts, Temp. rating 90˚ C • Compact design • Range taking • Re-usable • Lay-in main conductor • Insulating cover available TYPE GTA B • Saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • No need to break the feeder cable • Eliminates taping Fig. 1 Fig. 2 Catalog Number Connector Cover Figure Number Wire Range Main Tap L Dimensions W H Hex Size Main Tap GTA-2-2 GTC-2 1 2-12 str 2-12 AL 2-14 CU 1-1/4 9/16 1 Slot Slot GTA-0-0 GTC-0 1 1/0-2 1/0-12 AL 1/0-14 CU 1-9/16 3/4 1-1/8 Slot Slot GTA-250-0 GTC-250-350 1 250kcmil-1/0 1/0-12 AL 1/0-14 CU 2 15/16 1-7/16 5/16 Slot GTA-250-250 GTC-250-350 1 250kcmil-1/0 250kcmil-6 2-1/8 15/16 1-7/16 5/16 5/16 GTA-350-350 GTC-250-350 1 350kcmil-4/0 350kcmil-6 2-7/16 1 1-11/16 3/8 3/8 GTA-500-500 GTC-500 1 500kcmil-350kcmil 500kcmil-2 2-15/16 1-1/4 2 3/8 3/8 GTA-750-500 GTC-750-500 1 750kcmil-500kcmil 500kcmil-2 3-3/8 1-5/16 2-7/16 3/8 3/8 GTA-750-750 GTPC-750-750 2 750kcmil-500kcmil 750kcmil-1/0 3-3/8 2-5/8 2-7/16 1/2 1/2 GTA-1000-500 Not Available 1000kcmil-750kcmil 500kcmil-2 3-3/8 1-15/16 2-7/16 1/2 3/8 1 Insulating covers are available for most connector sizes. See page 110 for additional information on covers Note: If ordering with cover, add suffix w/c to catalog number. DE-OX Inhibitor is recommended for all aluminum terminations. Tested to UL 486A-486B, UL File E6207 107 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 LR-2 6 01 9 RocketSplice® Insulated Splicer-Reducer Connector Features • Transparent flexible insulating cover • Range adjustable trim-to-fit tip • Unique shape and compact design TYPE SPAR 453G Benefits • No taping and allows visual inspection of splice • Ensures proper fit of cover to cable • Provides ease of installation, versatility and serviceability of connections made in tight spaces • Provides ease of ordering • Ensures reliability • Use with copper or aluminum conductor • Connector, cover and cable tie packaged together • UL Listed and CSA Certified for 600 volts • Dual Rated LR-2 6 01 9 B H W L Catalog Number Wire Range L W H Screw Size & Shape SPAR-4 4-14 3.30 1.55 .76 slotted SPAR-2 2-14 3.83 1.75 .95 slotted SPAR-1/0 1/0-14 4.80 1.94 1.14 3/16” socket head SPAR-250 250kcmil-6 5.67 2.41 1.29 5/16” socket head SPAR-350 350kcmil-6 6.17 3.29 1.79 5/16” socket head SPAR-500 500kcmil-4 7.94 3.66 2.28 3/8” socket head Connector Shape Dimensions Not suitable for direct burial. DE-OX Oxide Inhibitor is recommended for all aluminum terminations. Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 108 “T” Tap Connectors - Dual Rated Lay-In 453G Features • Manufactured from high strength 6061-T6 aluminum alloy • Electro-tin plated • UL Listed and CSA Certified for 600 volts, 90˚ C • Compact design • Range taking • Re-usable • Lay-in main conductor • Insulating cover available TYPE GTT B Fig. 1 Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Ensures reliability for copper or aluminum conductors • Saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • No need to break the feeder cable • Eliminates taping Fig. 2 Catalog Number Connector Cover Figure Number Main L Dimensions W H Hex Size Main Tap GTT-2-2 GTC-2 1 2-12 str 2-12 AL 2-14 CU 1-1/4 9/16 1 Slot Slot GTT-0-0 GTC-0 1 1/0-2 1/0-12 AL 1/0-14 CU 1-9/16 3/4 1-1/8 Slot Slot GTT-250-0 GTC-250-350 1 250kcmil-1/0 1/0-12 AL 1/0-14 CU 2 7/8 1-7/16 5/16 Slot GTT-250-250 GTC-250-350 1 250kcmil-1/0 250kcmil-6 2-1/8 7/8 1-7/16 5/16 5/16 GTT-350-350 GTC-500 1 350kcmil-4/0 350kcmil-6 2-7/16 1 1-11/16 3/8 3/8 GTT-500-500 GTC-500 1 500kcmil-350kcmil 500kcmil-2 2-15/16 1-1/4 2 3/8 3/8 GTT-750-500 GTC-750-500 1 750kcmil-500kcmil 500kcmil-2 3-3/8 1-1/4 2-7/16 3/8 3/8 GTT-750-750 GTTC-750-750 2 750kcmil-500kcmil 750kcmil-600kcmil 3-3/8 2-3/8 2-7/16 1/2 EH 3/4 GTT-1000-500 Not Available 1000kcmil-750kcmil 500kcmil-2 3-3/8 1-1/4 2-7/16 1/2 3/8 1 Wire Range Tap EH-External Hex Insulating covers are available for most connector sizes. See page 110 for additional information on covers Note: If ordering with cover, add suffix w/c to catalog number. DE-OX Inhibitor is recommended for all aluminum terminations. Tested to UL 486A-486B, UL File E6207 109 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 LR-2 6 01 9 Insulating Covers For GTA-GTT 453G Features • Snap closure TYPE GTC LR-2 6 01 9 Benefits • Installs quickly and saves labor time by eliminating taping • Provides ease of identification in the field • Ensures reliability • Color coded • UL Listed and CSA Certified for 600 volts, 90˚ C except for GTPC-750-750 and GTTC-750-750 B Fig. 1 Fig. 2 Catalog Number Figure Number Color L GTC-2 1 Black 2-1/4 GTC-0 1 Black GTC-250-350 1 GTC-500 Fig. 3 Dimensions W H Used with Connector 1-13/16 1-1/4 GTA-2-2: GTT-2-2 2-1/2 2-3/32 1-3/8 GTA-0-0: GTT-0-0 GTA-250-0: Black 3-61/64 3-1/32 2 GTA-250-250 GTA-350-350 GTT-250-250 GTT-350-350 1 Black 4-1/8 3-1/16 2-31/32 GTA-500-500 GTT-500-500 GTC-750-500 1 Black 4-7/8 3-1/8 2-23/32 GTA-750-500 GTT-750-500 GTPC-750-750* 2 Black 4-7/8 4 2-7/8 GTA-750-750 GTTC-750-750* 3 Black 5-3/4 4-1/4 3-1/16 GTT-750-750 GTT-250-0: * Not UL Listed or CSA Certified Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 110 Multiple Tap Connector - Dual Rated Lay-In 453G Features • Manufactured from high strength 6061-T6 aluminum alloy • Electro-tin plated • UL Listed for 600 volts, 90˚ C • Compact design • Range taking • Re-usable • Lay-in main conductor • Supplied with cover TYPE GT2 B Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Ensures reliability for copper or aluminum conductors • Saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • No need to break the feeder cable • Eliminates taping L W H Catalog Number Wire Range Main & Tap No. of Taps L W Dimensions H Hex Size GT2-250-W/C 250kcmil-2 2 31/32 2-9/32 1-15/16 5/16 DE-OX Inhibitor is recommended for all aluminum terminations. Tested to UL 486A-486B, UL File E6207 111 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Multiple Tap Connector - Dual Rated Lay-In 453G Benefits • Suitable for use with either copper or aluminum conductors Features • Manufactured from high strength 6061-T6 aluminum alloy • Electro-tin plated • UL Listed and CSA Certified for 600 volts, 90˚ C TYPE GT4T • Provides low contact resistance • Ensures reliability for copper or aluminum conductors • Can make up to four taps off a single main which saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • No need to break the feeder cable • Eliminates taping • Compact design • Range taking • Re-usable • Lay-in main conductor • Insulating cover available Fig. 1 Catalog Number Figure Number Main *GT4T-250-2-1 1 250kcmil-1/0 *GT4T-250-2-2 2 †GT4T-350-2-1 Wire Range Tap LR-2 6 01 9 B Fig. 2 No. of Taps L Dimensions W H 2-12 AL, 2-14 CU 4 2-3/16 1-1/8 1-35/64 5/16 Slot 250kcmil-1/0 2-12 AL, 2-14 CU 4 2-3/16 1-1/8 1-35/64 5/16 Slot 1 350kcmil-4/0 2-12 AL, 2-14 CU 4 2-17/32 1-1/8 1-17/32 3/8 Slot *GT4T-350-2-2 2 350kcmil-4/0 2-12 AL, 2-14 CU 4 2-17/32 1-1/8 1-17/32 3/8 Slot †GT4T-500-2-1 1 500kcmil-350kcmil 2-12 AL, 2-14 CU 4 2-31/32 1-1/4 1-11/16 3/8 Slot †GT4T-500-2-2 2 500kcmil-350kcmil 2-12 AL, 2-14 CU 4 2-31/32 1-1/4 1-11/16 3/8 Slot †GT4T-500-0-1 1 500kcmil-350kcmil 1/0-12 AL, 1/0-14 CU 4 2-31/32 1-1/4 1-11/16 3/8 Slot †GT4T-500-0-2 2 500kcmil-350kcmil 1/0-12 AL, 1/0-14 CU 4 2-31/32 1-1/4 1-11/16 3/8 Slot Main Hex Size Tap * GTC-250-350 Cover can be used. See page 113. † GTC-500 can be used. See page 113. DE-OX Inhibitor is recommended for all aluminum terminations. Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 112 Tap Connector Kits - Dual Rated 453G Features • Kit includes connector, cover and 5cc DE-OX tube • Manufactured from high strength aluminum alloy • Cover has snap closure • UL Listed and CSA Certified for 600 volts, 90˚ C TYPE B GTA/GTT KITS Benefits • Saves time, convenient • Suitable for use with copper or aluminum conductors • Installs quickly, eliminates taping • Ensures reliability W H L Fig. 1 Fig. 2 Catalog Number Figure Number Main GTA-0-0-KIT 1 1/0-2 GTA-2-2-KIT 1 GTA-250-0-KIT Wire Range Tap Fig. 3 Fig. 4 No. of Taps L Dimensions W H 1/0-12 AL, 1/0-14 CU 1 3/4 1-7/16 1-1/8 Slot Slot 2-12 2-12 AL, 2-14 CU 1 9/16 1-1/8 1 Slot Slot 1 250kcmil-1/0 1/0-12 AL, 1/0-14 CU 1 7/8 2 1-7/16 5/16 Slot GTA-250-250-KIT 1 250kcmil-1/0 250kcmil-6 1 7/8 2 1-7/16 5/16 5/16 GTT-0-0-KIT 2 1/0-2 1/0-12 AL, 1/0-14 CU 1 3/4 1-9/16 1-1/8 Slot Slot GTT-2-2-KIT 2 2-12 2-12 AL, 2-14 CU 1 9/16 1-1/4 1 Slot Slot GTT-250-0-KIT 2 250kcmil-1/0 1/0-12 AL, 1/0-14 CU 1 7/8 2 1-7/16 5/16 Slot GTT-250-250-KIT 2 250kcmil-1/0 250kcmil-6 1 7/8 2-1/8 1-7/16 5/16 5/16 GT2-250-KIT 3 250kcmil-2 250kcmil-2 2 1-3/4 3-1/4 2-1/2 5/16 5/16 GT4T-250-2-2-KIT 4 250kcmil-1/0 2-12 AL, 2-14 CU 4 2-1/4 1 1-11/16 5/16 Slot GT4T-350-2-2-KIT 4 350kcmil-4/0 2-12 AL, 2-14 CU 4 2-7/16 1 1-3/4 3/8 Slot Main Hex Size Tap Covers rated at 600V 90˚C. Note: Covers are for indoor use only. Tested to UL 486A-486B, UL File E6207 113 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 LR-2 6 01 9 Multiple Tap Connector - Dual Rated Lay-In Features • Manufactured from high strength 6061-T6 aluminum alloy • Electro-tin plated • Dual-Rated • Compact design • Range taking • Re-usable • Lay-in main conductor • Rated for 600 volts TYPE MGTT Wire Range Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Can be used with copper and/or aluminum conductors • Saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • No need to break the feeder cable • Ensures reliability Catalog Number Main Tap No. of Tap Openings L M2GTT-250-250 250kcmil-1/0 250kcmil-6 2 2 M2GTT-350-350 350kcmil-4/0 350kcmil-6 2 M3GTT-350-350 350kcmil-4/0 350kcmil-6 M2GTT-500-500 500kcmil-350kcmil M3GTT-500-500 500kcmil-350kcmil Dimensions W B Hex Size Tap H Main 1-3/4 1-5/8 5/16 5/16 2-1/4 2 1-11/16 5/16 5/16 3 2-1/4 3 1-11/16 5/16 5/16 500kcmil-2 2 2-3/4 2-3/8 1-13/16 3/8 3/8 500kcmil-2 3 2-3/4 3-1/2 1-13/16 3/8 3/8 DE-OX Inhibitor is recommended for all aluminum terminations. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 114 Multiple Tap Connector - Dual Rated 453G Features • Manufactured from high strength 6061-T6 aluminum alloy • Electro-tin plated • UL Listed and CSA Certified for 600 volts, 90˚ C • Compact design • Range taking • Re-usable • Lay-in main conductors • Supplied with insulating cover TYPE PTA B Fig. 1 Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Ensures reliability for copper or aluminum conductors • Saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • No need to break the feeder cables • Eliminates taping Fig. 2 Catalog Number Connector Figure Number Main Wire Range Bottom Tap Range H PTA2-500-500-W/C 1 Two: 500kcmil-250kcmil Two: 500kcmil-4 3-15/16 PTA2-750-500-W/C 1 Two: 750kcmil-350kcmil Two: 500kcmil-4 PTA4-750-500-W/C 2 Four: 750kcmil-350kcmil Two: 500kcmil-4 PTA26-500-4/0*+ 3 Two: 500kcmil-4/0 Four: 4/0-6 Two: 2-14 Fig. 3 D Hex Size Main Tap 3-1/2 1-1/4 3/8 3/8 3-5/8 4-3/32 1-5/16 3/8 3/8 5-7/8 4-3/32 1-5/16 3/8 3/8 3/8 5/16 Slotted 3-15/16 Dimensions W 3-1/2 1-1/4 Note: W/C indicates product is supplied with insulating cover. * Not CSA Certified. + Cover must be ordered separately. For non UL cover, order 1 each RO614WOOA and RO615WOOA. DE-OX Inhibitor is recommended for all aluminum terminations. Tested to UL 486A-486B, UL File E6207 115 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 LR-2 6 01 9 ClearTap® Insulated Multi-Tap Connectors 453G Features • Transparent flexible insulating cover • Captive pressure screws • Self-closing openings • Access from both sides of connector • Broad wire range: 800kcmil-14 • UL Listed for 600 volts, 90˚ C • Dual Rated TYPE PCT Benefits • No taping and allows visual inspection of connection • No wasted time finding screws • No lost or loose caps and plugs • Provides greater versatility • Reduces inventory • Ensures reliability • For copper or aluminum conductor B H H W L W L Fig. 1 (Patented) Catalog Number LR-2 6 01 9 Fig. 2 Figure No. No. Of Ports Wire Range Ampere Rating L Dimensions W H Hex Size PCT-2-4 1 2 4-14 95 1.46 1.57 1.43 slot PCT-4-4 1 4 4-14 95 2.46 1.57 1.43 slot PCT-6-4 1 6 4-14 95 3.46 1.57 1.43 slot PCT-8-4 1 8 4-14 95 4.46 1.57 1.43 slot PCT-2-2/0 2 2 2/0-14 195 2.61 2.30 1.97 3/16 PCT-4-2/0 2 4 2/0-14 195 4.30 2.30 1.97 3/16 PCT-6-2/0 2 6 2/0-14 195 5.98 2.30 1.97 3/16 PCT-8-2/0 2 8 2/0-14 195 7.67 2.30 1.97 3/16 PCT-2-4/0 2 2 4/0-6 260 2.33 2.49 2.25 5/16 PCT-4-4/0 2 4 4/0-6 260 4.19 2.49 2.25 5/16 PCT-6-4/0 2 6 4/0-6 260 6.05 2.49 2.25 5/16 PCT-8-4/0 2 8 4/0-6 260 7.91 2.49 2.25 5/16 PCT-2-350 2 2 350 kcmil-6 350 2.75 2.69 2.65 5/16 PCT-4-350 2 4 350 kcmil-6 350 5.06 2.69 2.65 5/16 PCT-6-350 2 6 350 kcmil-6 350 7.37 2.69 2.65 5/16 PCT-8-350 2 8 350 kcmil-6 350 9.68 2.69 2.65 5/16 PCT-2-600 2 2 600 kcmil-4 475 3.17 3.20 3.27 3/8 PCT-4-600 2 4 600 kcmil-4 475 5.73 3.20 3.27 3/8 PCT-6-600 2 6 600 kcmil-4 475 8.29 3.20 3.27 3/8 PCT-8-600 2 8 600 kcmil-4 475 10.86 3.20 3.27 3/8 PCT-2-800 2 2 800kcmil-250kcmil 555 3.91 3.34 3.30 1/2 PCT-4-800 2 4 800kcmil-250kcmil 555 7.03 3.34 3.30 1/2 PCT-6-800 2 6 800kcmil-250kcmil 555 10.15 3.34 3.30 1/2 Connector Shape Not suitable for direct burial. Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 116 Mechanical Aluminum - Dual Rated TA AU 119 120 SPA USGL GT2 131 132 SGC 146 PSA-Z 146 PEC 150 150 DBK USPA-SS 155 GRF 159 147 PED-CP 156 156 PED-X 149 PTT NB PG 157 150 153 152 SS, SSK, SSKC 145 144 148 151 135 DBA/DBA-S PED-Z PET ASK 135 143 GBT 130 LDB AK IPC GBL 129 134 137 – 142 136 136 AGC 133 124 GTC LDA PTA PDB PDC PDA 117 MGTT 123 128 127 TLK GTT GTA CA GT4T PB 122 121 126 125 T4A4 T3A 154 GRM 158 159 Mechanical Copper SLU/SAU SLS/SAS 160 VT/LO-S 160 TC SX 170 2SC 171 CGRC BGRC 181 BGDB 182 D167 GBL-DB 188 180 BGC 186 - 187 185 IK N-174 191 IKB SK IK3 H3L DCGC CAN 174 179 184 190 189 174 178 183 169 LU H2L GRC SRC COPP MU CL 163 167 – 168 173 178 177 175 - 176 162 166 172 LO CO N CL HL CL CP 165 165 SLUH 161 161 LY XT 164 H E 192 191 IKS TORQUE INDEX 193 194 195 196 197 118 Aluminum Mechanical Lugs - Dual Rated One Conductor 453G Features • Manufactured from high strength 6061-T6 aluminum alloy • Electro-tin plated • Chamfered wire entry • UL Listed and CSA Certified for 600 volts, 90˚ C TYPE TA LR-2 6 01 9 Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Provides ease of installation • Ensures reliability for copper or aluminum conductors C Fig. 1 Fig. 2 Fig. 4 Catalog Number Figure Wire Number Range Bolt Size C E F G TA-6-S 1 4-14 1/4 17/64 11/16 1-1/16 1/4 1/2 TA-2 1 2-14 1/4 17/64 11/16 1-5/32 5/16 TA-0 1 1/0-14 1/4 17/64 27/32 1-15/32 TA-2/0 2 2/0-14 1/4 17/64 27/32 TA-250 2 250kcmil-6 5/16 21/64 TA-300 2 300kcmil-6 1/4 TA-350 2 350kcmil-6 TA-500 2 TA-500-S Fig. 5 R T Hex Size – 3/32 1/2 41/64 S 1/2 – 7/64 9/16 3/4 S 7/16 5/8 – 3/16 25/32 29/32 S 1-15/32 7/16 5/8 – 3/16 25/32 1-1/32 3/16 1 2 15/32 1 – 1/4 1-1/8 1-21/64 5/16 9/32 1 2 1/2 55/64 – 1/4 1-1/8 1-11/32 5/16 3/8 13/32 1-1/8 2-1/4 1/2 1-1/8 – 1/4 1-1/4 1-29/64 3/8 500kcmil-4 3/8 13/32 1-19/32 2-13/16 7/8 1-1/2 – 5/16 1-13/16 1-13/16 3/8 3 One: 600kcmil-4 Two: 250kcmil-1/0 3/8 13/32 1-1/2 2-13/16 5/8 1-5/16 – 5/16 1-13/16 2-3/16 1/2 TA-600 2 600kcmil-2 3/8 13/32 1-13/16 3-3/16 7/8 1-1/2 – 7/16 1-9/16 1-31/32 1/2 TA-800 2 800kcmil-300kcmil 5/8 21/32 1-3/4 3-3/8 7/8 1-3/4 – 1/2 1-15/16 2-15/64 1/2 TA-800-S 4 800kcmil-3/0 5/8 21/32 1-3/4 3-1/4 11/16 1-5/16 – 1/2 1-13/16 2-3/16 1/2 TA-1000 2 1000kcmil-350kcmil 5/8 21/32 1-3/4 3-3/8 7/8 1-3/4 – 1/2 1-15/16 2-25/64 9/16 TA-1000-S 4 1000kcmil-500kcmil 5/8 21/32 1-3/4 3-1/4 11/16 1-7/16 – 1/2 1-13/16 2-3/16 9/16 TA-350-2NS 5 350kcmil-6 1/2 9/16 3 4-5/16 5/8 1-1/8 1-3/4 5/16 1-3/8 1-29/64 3/8 TA-600-2NS 5 600kcmil-2 1/2 9/16 3-5/16 4-11/16 5/8 1-1/2 1-3/4 7/16 1-3/8 1-59/64 1/2 TA-800-2NS 5 800kcmil-300kcmil 1/2 9/16 3-1/8 4-3/4 5/8 1-3/4 1-3/4 1/2 1-15/16 2-3/16 1/2 TA-1000-2NS 5 1000kcmil-500kcmil 1/2 9/16 3-1/8 4-3/4 5/8 1-3/4 1-3/4 1/2 1-15/16 2-27/64 9/16 TA-350-2N 6 350kcmil-6 1/2 9/16 3-1/4 5-1/2 5/8 1-1/4 1-3/4 3/8 1-1/2 1-21/32 (2)3/8 TA-600-2N 6 600kcmil-2 1/2 9/16 3-1/4 5-1/2 5/8 1-3/8 1-3/4 3/8 1-1/2 1-31/32 (2)3/8 TA-800-2N 6 800kcmil-300kcmil 1/2 9/16 3-5/8 5.97 5/8 1-1/2 1-3/4 1/2 1.813 2-15/64 (2)1/2 1000kcmil-500kcmil 1/2 9/16 3-5/8 5.97 5/8 1-5/8 1-3/4 1/2 1.813 2-25/64 (2)1/2 DE-OX Inhibitor is recommended for all aluminum terminations. Dimensions H J Fig. 6 K TA-1000-2N 6 119 Fig. 3 Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Aluminum Mechanical Lugs - Dual Rated Two Conductor 453G Features • Manufactured from high strength 6061-T6 aluminum alloy • Electro-tin plated • Chamfered wire entry • UL Listed and CSA Certified for 600 volts, 90˚ C TYPE AU LR-2 6 01 9 Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Provides ease of installation • Ensures reliability for copper or aluminum conductors C Fig. 1 Fig. 2 Fig. 3 Fig. 4 Catalog Number Figure Wire Number Range Bolt Size C E F G K R T Hex Size AU-0 1 Two: 1/0-14 1/4 17/64 27/32 1-15/32 7/16 1-1/8 – 3/16 51/64 29/32 S AU-2/0 2 Two: 2/0-14 1/4 17/64 27/32 1-15/32 27/64 1-1/4 – 3/16 51/64 1-1/32 3/16 AU-250 2 Two: 250kcmil-6 3/8 25/64 1-9/16 2-9/16 7/8 1-21/32 – 1/4 1-3/16 1-9/32 5/16 AU-350 2 Two: 350kcmil-4 1/2 9/16 1-3/4 2-7/8 7/8 1-57/64 – 1/4 1-1/4 1-3/8 5/16 AU-600 2 Two: 600kcmil-2 1/2 17/32 1-13/16 3-3/16 5/8 2-13/32 – 7/16 1-9/16 1-31/32 1/2 AU-800 2 Two: 800kcmil-300kcmil 5/8 21/32 1-3/4 3-3/8 7/8 3-3/16 – 1/2 1-15/16 2-15/64 1/2 AU-1000 2 Two: 1000kcmil-500kcmil 5/8 21/32 1-3/4 3-3/8 7/8 3-3/16 – 1/2 1-15/16 2-25/64 9/16 AU-600-2NS 3 Two: 600kcmil-2 1/2 9/16 3-5/16 4-11/16 5/8 2-13/32 1-3/4 7/16 1-3/8 2-3/64 1/2 AU-800-2NS 3 Two: 800kcmil-300kcmil 1/2 9/16 3-1/8 4-3/4 5/8 3-3/16 1-3/4 1/2 1-15/16 2-3/16 1/2 AU-1000-2NS 3 Two: 1000kcmil-500kcmil 1/2 9/16 3-1/8 4-3/4 5/8 3-3/16 1-3/4 1/2 1-5/8 2-33/64 9/16 AU-350-2N 4 Two: 350kcmil-6 1/2 9/16 3 4-5/16 5/8 2 1-3/4 5/16 1-3/8 1-29/64 5/16 AU-350-N* 5 Two: 350kcmil-6 1/2 9/16 3-1/4 5-1/2 5/8 2-3/4 1-3/4 3/8 1-1/2 1-31/32 5/16 AU-600-2N* 5 Two: 600kcmil-2 1/2 9/16 3-1/4 5-1/2 5/8 2-3/4 1-3/4 3/8 1-1/2 1-31/32 1/2 AU-800-2N* 5 Two: 800kcmil-300kcmil 1/2 9/16 3-5/8 5-31/32 5/8 3 1-3/4 1/2 1-13/16 2-15/64 1/2 AU-1000-2N* 5 Two: 1000kcmil-500kcmil 9/16 3-5/8 5-31/32 5/8 3-1/4 1-3/4 1/2 1-13/16 2-25/64 9/16 1/2 Dimensions H J Fig. 5 DE-OX Inhibitor is recommended for all aluminum terminations. Tested to UL 486A-486B, UL File E6207 * Mounting hole spacing from side to side, hole to hole is .875 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 120 Aluminum Mechanical Lugs - Dual Rated Three Conductor 453G Features • Manufactured from high strength 6061-T6 aluminum alloy • Electro tin plated • Chamfered wire entry • UL Listed and CSA Certified for 600 volts, 90˚ C TYPE T3A LR-2 6 01 9 Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Provides ease of installation • Ensures reliability for copper or aluminum conductors C Fig. 1 Fig. 2 Fig. 3 Catalog Number Figure Wire Number Range Bolt Size C E F G Dimensions H J K R T Hex Size T3A2-2 1 Three: 2-14 5/16 11/32 1-11/16 2-3/16 11/32 1-19/32 3/16 5/8 13/16 Slot T3A2-0 1 Three: 1/0-14 3/8 7/16 2-5/32 2-29/32 11/32 1-15/16 1 1/4 7/8 15/16 Slot T3A2-3/0N 1 Three: 3/0-6 1/2 9/16 3 3-7/8 5/8 2-13/16 1-3/4 5/16 1-1/8 1-1/2 5/16 T3A2-250N 1 Three: 250kcmil-6 1/2 9/16 3 4 5/8 2-13/16 1-3/4 5/16 1-3/16 1-17/32 5/16 T3A2-350N 1 Three: 350kcmil-6 1/2 9/16 3 4-5/16 5/8 3 1-3/4 5/16 1-3/8 1-17/32 5/16 T3A2-600N* 3 Three: 600kcmil-2 1/2 9/16 3-1/4 5-1/2 5/8 3-1/2 1-3/4 3/8 1-1/2 1-49/64 3/8 T3A2-800N* 3 Three: 800kcmil-350kcmil 1/2 9/16 3-5/8 5-31/32 5/8 4-1/8 1-3/4 1/2 1-13/16 2-21/64 5/16 T3A2-1000N* 3 Three: 1000kcmil-500kcmil 1/2 9/16 3-5/8 5-31/32 5/8 4-7/8 1-3/4 1/2 1-13/16 2-21/64 3/8 T3A4-2 2 Three: 2-14 5/16 11/32 1-11/16 2-3/16 11/32 1-19/32 7/8 3/16 5/8 13/16 Slot T3A4-0 2 Three: 1/0-14 3/8 7/16 2-5/32 2-29/32 11/32 1-15/16 1 1/4 7/8 15/16 Slot T3A4-3/0N 2 Three: 3/0-6 1/2 9/16 3 3-7/8 5/8 2-13/16 1-3/4 5/16 1-1/8 1-1/2 5/16 T3A4-250N 2 Three: 250kcmil-6 1/2 9/16 3 4 5/8 2-13/16 1-3/4 5/16 1-3/16 1-17/32 5/16 T3A4-350N 2 Three: 350kcmil-6 1/2 9/16 3 4-5/16 5/8 3 1-3/4 5/16 1-3/8 1-17/32 5/16 T3A4-600N* 3 Three: 600kcmil-2 1/2 9/16 3-1/4 5-1/2 5/8 3-1/2 1-3/4 3/8 1-1/2 1-49/64 1/2 T3A4-800N* 3 Three: 800kcmil-350kcmil 1/2 9/16 3-5/8 5-31/32 5/8 4-1/8 1-3/4 1/2 1-13/16 2-21/64 1/2 T3A4-1000N* 3 Three: 1000kcmil-500kcmil 1/2 9/16 3-5/8 5-31/32 5/8 4-7/8 1-3/4 1/2 1-13/16 2-21/64 1/2 7/8 DE-OX Inhibitor is recommended for all aluminum terminations. Tested to UL 486A-486B, UL File E6207 * Mounting hole spacing from side to side, hole to hole is .875 121 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Aluminum Mechanical Lugs - Dual Rated Four Conductor 453G Features • Manufactured from high strength 6061-T6 aluminum alloy • Electro-tin plated • Chamfered wire entry • UL Listed and CSA Certified for 600 volts, 90˚ C TYPE T4A4 LR-2 6 01 9 Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Provides ease of installation • Ensures reliability for copper or aluminum conductors C Fig. 1 Fig. 2 Fig. 3 Catalog Number Figure Number Wire Range Bolt Size C E F G T4A4-250N* 1 250kcmil-6 1/2 9/16 3 4 5/8 3-49/64 T4A4-350N* 1 350kcmil-6 1/2 9/16 3 4-5/16 5/8 T4A4-600N* 3 600kcmil-2 1/2 9/16 3-1/4 5-1/2 T4A4-800N* 2 800kcmil-350kcmil 1/2 9/16 3-5/8 1000kcmil-350kcmil 1/2 9/16 3-5/8 T4A4-1000N* 4 Dimensions H J Fig. 4 K R T Hex Size 1-3/4 5/16 1-3/16 1-17/32 5/16 4-1/64 1-3/4 5/16 1-3/8 1-17/32 5/16 5/8 5 1-3/4 3/8 1-1/2 1-7/8 1/2 5-31/32 5/8 6 1-3/4 1/2 1-13/16 2-13/64 1/2 5-31/32 5/8 6-1/2 1-3/4 1/2 1-13/16 2-13/64 1/2 DE-OX Inhibitor is recommended for all aluminum terminations. Tested to UL 486A-486B, UL File E6207 * Mounting hole spacing from side to side, hole to hole is .875 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 122 Aluminum Panelboard Lugs - Dual Rated 453G Features • Manufactured from high strength 6061-T6 aluminum alloy • Electro-tin plated • Chamfered wire entry • UL Listed and CSA Certified for 600 volts, 90˚ C TYPE PB • Stacked design LR-2 6 01 9 Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Provides ease of installation • Ensures reliability for copper or aluminum conductors • Saves space and reduces installation time C K Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5 Fig. 6 Catalog Number Figure Wire Number Range Bolt Size C E F G Dimensions H J PB2-300 1 300kcmil-6 5/16 21/64 1 3 15/32 1 PB2-500 2 500kcmil-4/0 1/4 9/32 1-11/16 2-29/32 1/4 PB2-600 4 600kcmil-2 3/8 13/32 2-11/32 4-29/32 PB3-600 6 600kcmil-2 3/8 13/32 2-11/32 PB4-600 8 600kcmil-2 3/8 13/32 PB2-750 4 750kcmil-1/0 3/8 PB4-750 8 750kcmil-1/0 PB3-600-2N 5 PB2-600-2N Fig. 7 Fig. 8 K R T Hex Size - 5/16 2 2-5/16 5/16 1-7/16 11/16 5/8 2-3/8 1-27/64 3/8 3/8 1-1/2 1-3/8 3/4 3 3-29/64 1/2 4-29/32 3/8 2-15/32 1-3/8 3/4 3 3-29/64 1/2 2-11/32 4-29/32 3/8 2-15/32 1-3/8 3/4 3 3-29/64 1/2 13/32 2-11/32 4-29/32 3/8 1-11/16 1-3/8 3/4 3 3-29/64 1/2 3/8 13/32 2-11/32 4-29/32 3/8 2-5/8 1-3/8 3/4 3 3-29/64 1/2 600kcmil-2 1/2 9/16 3-1/8 5-11/16 3/8 2-15/32 1-3/4 3/4 3 3-29/64 1/2 3 600kcmil-2 1/2 9/16 3-1/8 5-11/16 3/8 1-1/2 1-3/4 3/4 3 3-29/64 1/2 PB2-750-2N 3 750kcmil-1/0 1/2 9/16 3-1/8 5-11/16 3/8 1-11/16 1-3/4 3/4 3 3-29/64 1/2 PB4-600-2N 7 600kcmil-2 1/2 9/16 3-1/8 5-11/16 3/8 2-15/32 1-3/4 3/4 3 3-29/64 1/2 PB4-750-2N 7 750kcmil-1/0 1/2 9/16 3-1/8 5-11/16 3/8 3-1/16 1-3/4 3/4 3 3-29/64 1/2 DE-OX Inhibitor is recommended for all aluminum terminations. Tested to UL 486A-486B, UL File E6207 123 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Transformer Lug Kits - Dual Rated 453G Features • Connectors manufactured from high strength 6061-T6 aluminum alloy • Electro-tin plated • Chamfered wire entry • UL Listed and CSA Certified for 600 volts TYPE TLK • Kit includes all required hardware LR-2 6 01 9 Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Provides ease of installation • Ensures reliability for copper or aluminum conductors C Catalog Number XFMR KVA Size Lugs in Kit Bolts in Kit TLK-1 15-371/2 1-Phase, 15-45 3-Phase Eight TA-2, Four TA-250 Eight 1/4-20 x 3/4 Bolts, Eight 1/2-20 Flange Nuts TLK-2 50-75 1-Phase, 75-112-1/2 3-Phase Twelve TA-250 Eight 1/4-20 x 3/4 Bolts, Eight 1/4-20 x 1-3/4 Bolts and Sixteen 1/4-20 Flange Nuts TLK-3 100-167 1-Phase, 150-300 3-Phase Three TA-250 and Twenty-two TA-600 Three 1/4-20 x 3/4 Bolts, Three 1/4-20 nuts, Sixteen 3/8-16-2 Bolts, Sixteen 3/8-16 Flange Nuts, Sixteen 3/8 flat washer TLK-4 500 3-Phase Twenty-nine TA-600 Eighteen 3/8-16 x 2 Bolts and Eighteen 3/8-16 Flange Nuts Dimensional data for connectors see Type TA. DE-OX Inhibitor is recommended for all aluminum terminations. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 124 Lay-In ClearTrax® Connectors 453G Features • Compact, lay-in design • Manufactured from high strength 6061-T6 aluminum for strength and conductivity • High strength aluminum 5/16" drive torque screw • Clear plated coating • Designed for installation on standard NEMA mounting holes • UL Listed • 1-3/4" NEMA spacing on mounting holes TYPE USGL Benefits • Solves the problem of trying to bend larger size cables into place • Dual rated for aluminum or copper conductors • Enables range taking • Provides low contact resistance • Conforms to industry standards • Ensures reliability • Industry standard C H L W Number of Mtg. Holes Number of Ports Wire Range Mounting Bolt Size Width Dimensions Length Height Hex Size USGL-350R21 2 1 350 kcmil-6 1/2 1.50 4.69 1.56 5/16 USGL-350R42 4 2 350 kcmil-6 1/2 2.75 4.69 1.56 5/16 USGL-350R43 4 3 350 kcmil-6 1/2 4.00 4.69 1.56 5/16 USGL-350R64 6 4 350 kcmil-6 1/2 5.25 4.69 1.56 5/16 USGL-350R86 8 6 350 kcmil-6 1/2 7.75 4.69 1.56 5/16 USGL-350R128 12 8 350 kcmil-6 1/2 10.25 4.69 1.56 5/16 USGL-600R21 2 1 600 kcmil-2 1/2 1.68 5.35 1.69 5/16 USGL-600R42 4 2 600 kcmil-2 1/2 3.08 5.35 1.69 5/16 USGL-600R63 6 3 600 kcmil-2 1/2 4.81 5.35 1.69 5/16 USGL-600R84 8 4 600 kcmil-2 1/2 6.45 5.35 1.69 5/16 USGL-600R106 10 6 600 kcmil-2 1/2 8.69 5.35 1.69 5/16 USGL-600R148 14 8 600 kcmil-2 1/2 11.70 5.35 1.69 5/16 USGL-750R21 2 1 750 kcmil-1/0 1/2 1.76 5.97 1.81 5/16 USGL-750R42 4 2 750 kcmil-1/0 1/2 3.31 5.97 1.81 5/16 USGL-750R63 6 3 750 kcmil-1/0 1/2 4.88 5.97 1.81 5/16 USGL-750R84 8 4 750 kcmil-1/0 1/2 6.45 5.97 1.81 5/16 USGL-750R126 12 6 750 kcmil-1/0 1/2 9.95 5.97 1.81 5/16 USGL-750R148 14 8 750 kcmil-1/0 1/2 12.30 5.97 1.81 5/16 USGL-1000R21 2 1 1000 kcmil-1/0 1/2 2.00 6.19 1.88 5/16 USGL-1000R22 2 2 1000 kcmil-1/0 1/2 3.68 6.19 1.88 5/16 USGL-1000R42 4 2 1000 kcmil-1/0 1/2 3.68 6.19 1.88 5/16 USGL-1000R43 4 3 1000 kcmil-1/0 1/2 5.37 6.19 1.88 5/16 USGL-1000R63 6 3 1000 kcmil-1/0 1/2 5.37 6.19 1.88 5/16 USGL-1000R84 8 4 1000 kcmil-1/0 1/2 7.06 6.19 1.88 5/16 USGL-1000R126 12 6 1000 kcmil-1/0 1/2 10.44 6.19 1.88 5/16 USGL-1000R168 16 8 1000 kcmil-1/0 1/2 13.81 6.19 1.88 5/16 Catalog Number Add T for tin plated, P for Pre-filled with De-Ox 125 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Aluminum Splicer/Reducer - Dual Rated 453G Features • Manufactured from high strength 6061-T6 aluminum alloy • Electro-tin plated • Chamfered wire entry • UL Listed and CSA Certified for 600 volts, 90˚ C • Rounded bottoms • Large screw diameters • Wire stop in center TYPE SPA LR-2 6 01 9 Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Provides ease of installation • Ensures reliability for copper or aluminum conductors • Facilitates taping • Ensures all wire strands are held securely • Prevents dissimilar metals coming into contact C H W L Catalog Number Wire Range L Dimensions W H Number of Screws Screw Diameter Hex Size SPA-2 2-14 1-3/16 29/64 9/16 2 3/8 Slot SPA-0 1/0-14 1-29/32 5/8 11/16 2 7/16 3/16 SPA-250 250kcmil-6 2-5/16 7/8 1 2 5/8 5/16 SPA-350 350kcmil-6 2-15/32 1 1-1/4 2 11/16 5/16 SPA-500 500kcmil-3/0 3-7/8 1-1/8 1-5/8 2 13/16 3/8 SPA-750 750kcmil-250kcmil 5-7/16 1-3/8 1-3/4 4 15/16 1/2 SPA-1000 1000kcmil-500kcmil 8-11/16 1-3/4 1-3/4 6 1-1/8 9/16 DE-OX Inhibitor is recommended for all aluminum terminations. Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 126 Aluminum Box-Type Mechanical Lugs Dual Rated Features • Manufactured from high strength 6061-T6 aluminum alloy • Electro-tin plated • UL Recognized for 75˚ C and is CSA certified, rated for 600 volts • Design includes bossed mounting holes TYPE CA C LR-2 6 01 9 Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Ensures reliability • Acts as an anti-rotation device and prevents connector from turning Fig. 1 & 2 Bottom View H L W Fig. 4 Fig. 3 Bottom view (mounting configuration) Catalog Figure Wire Number Number Range Fig. 1 L Dimensions W H Fig. 2 Fig. 3 Fig. 4 Style and Size of Boss Flat Bottom Bossed Hole Tapped Two Mounting Holes Tapped Hex Size CA4SP 1 2-14 CU 2-12 AL 15/32 1/2 23/32 Sq. .229 - 10-32 - Slot CA4RP 1 2-14 CU 2-12 AL 15/32 1/2 23/32 Rd. .229 - 10-32 - Slot CA5SP 2 1/0-14 CU 1/0-12 AL 5/8 9/16 11/16 Sq. .229 - 10-32 - Slot CA5RP 2 1/0-14 CU 1/0-12 AL 5/8 9/16 11/16 Rd. .229 - 10-32 - Slot CA6RP 3 250kcmil-6 1 13/16 1 Rd. .285 - 1/4-20 - 5/16 CA7 4 500kcmil-1/0 1-3/8 1-15/64 1-13/32 - YES - 1/4-20 3/8 CA8 4 750kcmil-500kcmil 1-15/16 1-3/8 1-3/4 - YES - 5/16-18 1/2 DE-OX Oxide Inhibitor is recommended for all aluminum terminations. Tested to UL 486A-486B, UL File E6207 127 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Parallel Tap Connectors - Dual Rated Lay-In 453G Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Ensures reliability for copper or aluminum conductors Features • Manufactured from high strength 6061-T6 aluminum alloy • Electro-tin plated • UL Listed and CSA Certified for 600 volts, Temp. rating 90˚ C • Compact design • Range taking • Re-usable • Lay-in main conductor • Insulating cover available TYPE GTA LR-2 6 01 9 • Saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • No need to break the feeder cable • Eliminates taping C Fig. 1 Catalog Number Connector Cover Figure Number Main GTA-2-2 GTC-2 1 2-12 str GTA-0-0 GTC-0 1 GTA-250-0 GTC-250-350 GTA-250-250 L Dimensions W H Main 2-12 AL 2-14 CU 1-1/4 9/16 1 Slot Slot 1/0-2 1/0-12 AL 1/0-14 CU 1-9/16 3/4 1-1/8 Slot Slot 1 250kcmil-1/0 1/0-12 AL 1/0-14 CU 2 15/16 1-7/16 5/16 Slot GTC-250-350 1 250kcmil-1/0 250kcmil-6 2-1/8 15/16 1-7/16 5/16 5/16 GTA-350-350 GTC-250-350 1 350kcmil-4/0 350kcmil-6 2-7/16 1 1-11/16 3/8 3/8 GTA-500-500 GTC-500 1 500kcmil-350kcmil 500kcmil-2 2-15/16 1-1/4 2 3/8 3/8 GTA-750-500 GTC-750-500 1 750kcmil-500kcmil 500kcmil-2 3-3/8 1-5/16 2-7/16 3/8 3/8 GTA-750-750 GTPC-750-750 2 750kcmil-500kcmil 750kcmil-1/0 3-3/8 2-5/8 2-7/16 1/2 1/2 GTA-1000-500 Not Available 1000kcmil-750kcmil 500kcmil-2 3-3/8 1-15/16 2-7/16 1/2 3/8 1 Wire Range Tap Fig. 2 Hex Size Tap Insulating covers are available for most connector sizes. See page 130 for additional information on covers Note: If ordering with cover, add suffix w/c to catalog number. DE-OX Inhibitor is recommended for all aluminum terminations. Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 128 “T” Tap Connectors - Dual Rated Lay-In 453G Features • Manufactured from high strength 6061-T6 aluminum alloy • Electro-tin plated • UL Listed and CSA Certified for 600 volts, Temp. rating 90˚ C • Compact design • Range taking • Re-usable • Lay-in main conductor • Insulating cover available TYPE GTT Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Ensures reliability for copper or aluminum conductors • Saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • No need to break the feeder cable • Eliminates taping C Fig. 1 Fig. 2 Catalog Number Connector Cover Figure Number Main Wire Range Tap L Dimensions W H Main GTT-2-2 GTC-2 1 2-12 str 2-12 AL 2-14 CU GTT-0-0 GTC-0 1 1/0-2 GTT-250-0 GTC-250-350 1 GTT-250-250 GTC-250-350 GTT-350-350 Hex Size Tap 1-1/4 9/16 1 Slot Slot 1/0-12 AL 1/0-14 CU 1-9/16 3/4 1-1/8 Slot Slot 250kcmil-1/0 1/0-12 AL 1/0-14 CU 2 7/8 1-7/16 5/16 Slot 1 250kcmil-1/0 250kcmil-6 2-1/8 7/8 1-7/16 5/16 5/16 GTC-500 1 350kcmil-4/0 350kcmil-6 2-7/16 1 1-11/16 3/8 3/8 GTT-500-500 GTC-500 1 500kcmil-350kcmil 500kcmil-2 2-15/16 1-1/4 2 3/8 3/8 GTT-750-500 GTC-750-500 1 750kcmil-500kcmil 500kcmil-2 3-3/8 1-1/4 2-7/16 3/8 3/8 GTT-750-750 GTC-750-750 2 750kcmil-500kcmil 750kcmil-600kcmil 3-3/8 2-3/8 2-7/16 1/2 EH 3/4 GTT-1000-500 Not Available 1 1000kcmil-750kcmil 500kcmil-2 3-3/8 1-1/4 2-7/16 1/2 3/8 EH-External Hex Insulating covers are available for most connector sizes. See page 130 for additional information on covers Note: If ordering with cover, add suffix w/c to catalog number. DE-OX Inhibitor is recommended for all aluminum terminations. Tested to UL 486A-486B, UL File E6207 129 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 LR-2 6 01 9 Insulating Covers For GTA-GTT 453G Features • Snap closure TYPE GTC LR-2 6 01 9 Benefits • Installs quickly and saves labor time by eliminating taping • Provides ease of identification in the field • Ensures reliability • Color coded • UL Listed and CSA Certified for 600 volts, 90˚ C except for GTPC-750-750 and GTTC-750-750 C Fig. 1 Fig. 2 Catalog Number Figure Number Color L GTC-2 1 Black 2-1/4 GTC-0 1 Black GTC-250-350 1 GTC-500 Fig. 3 Dimensions W H Used with Connector 1-13/16 1-1/4 GTA-2-2: GTT-2-2 2-1/2 2-3/32 1-3/8 GTA-0-0: GTT-0-0 GTA-250-0: Black 3-61/64 3-1/32 2 GTA-250-250 GTA-350-350 GTT-250-250 GTT-350-350 1 Black 4-1/8 3-1/16 2-31/32 GTA-500-500 GTT-500-500 GTC-750-500 1 Black 4-7/8 3-1/8 2-23/32 GTA-750-500 GTT-750-500 GTPC-750-750* 2 Black 4-7/8 4 2-7/8 GTA-750-750 GTTC-750-750* 3 Black 5-3/4 4-1/4 3-1/16 GTT-750-750 GTT-250-0: * Not UL Listed or CSA Certified Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 130 Multiple Tap Connector - Dual Rated Lay-In 453G Features • Manufactured from high strength 6061-T6 aluminum alloy • Electro-tin plated • UL Listed for 600 volts, 90˚ C • Compact design • Range taking • Re-usable • Lay-in main conductor • Supplied with cover TYPE GT2 C Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Ensures reliability for copper or aluminum conductors • Saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • No need to break the feeder cable • Eliminates taping L W H Catalog Number Wire Range Main & Tap No. of Taps L W Dimensions H Hex Size GT2-250-W/C 250kcmil-2 2 31/32 2-9/32 1-15/16 5/16 DE-OX Inhibitor is recommended for all aluminum terminations. Tested to UL 486A-486B, UL File E6207 131 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Multiple Tap Connector - Dual Rated Lay-In 453G Benefits • Suitable for use with either copper or aluminum conductors Features • Manufactured from high strength 6061-T6 aluminum alloy • Electro-tin plated • UL Listed and CSA Certified for 600 volts, 90˚ C • Compact design TYPE GT4T LR-2 6 01 9 • Provides low contact resistance • Ensures reliability for copper or aluminum conductors • Can make up to four taps off a single main which saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • No need to break the feeder cable • Eliminates taping • Range taking • Re-usable • Lay-in main conductor • Insulating cover available C Fig. 1 Catalog Number Figure Number Main *GT4T-250-2-1 1 250kcmil-1/0 *GT4T-250-2-2 2 †GT4T-350-2-1 Wire Range Tap Fig. 2 No. of Taps L Dimensions W H 2-12 AL, 2-14 CU 4 2-3/16 1-1/8 1-35/64 5/16 Slot 250kcmil-1/0 2-12 AL, 2-14 CU 4 2-3/16 1-1/8 1-35/64 5/16 Slot 1 350kcmil-4/0 2-12 AL, 2-14 CU 4 2-17/32 1-1/8 1-17/32 3/8 Slot *GT4T-350-2-2 2 350kcmil-4/0 2-12 AL, 2-14 CU 4 2-17/32 1-1/8 1-17/32 3/8 Slot †GT4T-500-2-1 1 500kcmil-350kcmil 2-12 AL, 2-14 CU 4 2-31/32 1-1/4 1-11/16 3/8 Slot †GT4T-500-2-2 2 500kcmil-350kcmil 2-12 AL, 2-14 CU 4 2-31/32 1-1/4 1-11/16 3/8 Slot †GT4T-500-0-1 1 500kcmil-350kcmil 1/0-12 AL, 1/0-14 CU 4 2-31/32 1-1/4 1-11/16 3/8 Slot †GT4T-500-0-2 2 500kcmil-350kcmil 1/0-12 AL, 1/0-14 CU 4 2-31/32 1-1/4 1-11/16 3/8 Slot Main Hex Size Tap * GTC-250-350 Cover can be used. See page 133. † GTC-500 Cover can be used. See page 133. DE-OX Inhibitor is recommended for all aluminum terminations. Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 132 Multiple Tap Connector - Dual Rated Lay-In Features • Manufactured from high strength 6061-T6 aluminum alloy • Electro-tin plated • Dual-Rated • Compact design • Range taking • Re-usable • Lay-in main conductor • Rated for 600 volts TYPE MGTT Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Can be used with copper and/or aluminum conductors • Saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • No need to break the feeder cable • Ensures reliability C Catalog Number Main Wire Range Tap No. of Tap Openings L M2GTT-250-250 250kcmil-1/0 250kcmil-6 2 2 M2GTT-350-350 350kcmil-4/0 350kcmil-6 2 M3GTT-350-350 350kcmil-4/0 350kcmil-6 M2GTT-500-500 500kcmil-350kcmil M3GTT-500-500 500kcmil-350kcmil Dimensions W Hex Size Tap H Main 1-3/4 1-5/8 5/16 5/16 2-1/4 2 1-11/16 5/16 5/16 3 2-1/4 3 1-11/16 5/16 5/16 500kcmil-2 2 2-3/4 2-3/8 1-13/16 3/8 3/8 500kcmil-2 3 2-3/4 3-1/2 1-13/16 3/8 3/8 DE-OX Inhibitor is recommended for all aluminum terminations. 133 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Multiple Tap Connector - Dual Rated 453G Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Ensures reliability for copper or aluminum conductors • Saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • No need to break the feeder cables • Eliminates taping Features • Manufactured from high strength 6061-T6 aluminum alloy • Electro-tin plated • UL Listed and CSA Certified for 600 volts, 90˚ C • Compact design • Range taking • Re-usable • Lay-in main conductors • Supplied with insulating cover TYPE PTA LR-2 6 01 9 C Fig. 1 Fig. 2 Catalog Number Connector Figure Number Main Wire Range Bottom Tap Wire Range H PTA-2-500-500-W/C 1 Two: 500kcmil-250kcmil Two: 500kcmil-4 3-15/16 PTA-2-750-500-W/C 1 Two: 750kcmil-350kcmil Two: 500kcmil-4 PTA-4-750-500-W/C 2 Four: 750kcmil-350kcmil Two: 500kcmil-4 PTA-26-500-4/0*+ 3 Two: 500kcmil-4/0 Four: 4/0-6 Two: 2-14 Fig. 3 Dimensions W Hex Size Tap D Main 3-1/2 1-1/4 3/8 3/8 3-5/8 4-3/32 1-5/16 3/8 3/8 5-7/8 4-3/32 1-5/16 3/8 3/8 3/8 5/16 Slotted 3-15/16 3-1/2 1-1/4 Note: W/C indicates product is supplied with insulating cover. * Not CSA Certified. + Cover must be ordered separately. For non UL cover, order 1 each RO614WOOA and RO615WOOA. DE-OX Inhibitor is recommended for all aluminum terminations. Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 134 Snapbloc® Power Distribution Blocks Modular Design - Dual Rated Features • Modular design TYPE LDA LDB 45U4 LR-2 6 01 9 Benefits • Simplifies stocking. Combines any number of blocks with multiple conductor ranges into the specific configuration required for the job. • Unique locking feature allows individual blocks to be combined quickly without special tools • Ensures reliability • Suitable for use with both copper and aluminum conductors in any combination • Permits visual inspection • Individual blocks supplied in a variety of configurations with one or two main cable ports and four, six, or twelve taps. All are range taking. • Easy to assemble • UL listed 90˚ C 600 Volts and is CSA Certified • Electro-tin plated 6061-T6 aluminum alloy • Clear cover • Multiple conductor capability C Fig. 1 Connector Figure Number Primary Secondary 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 Catalog Number LDB-112-350 LDA-112-350 LDB-112A-350 LDA-112A-350 LDB-16-350 LDA-16-350 LDB-16-500 LDA-16-500 LDB-26-350 LDA-26-350 LDB-212-4/0 LDA-212-4/0 LDB-212-500 LDA-212-500 LDB-26-500 LDA-26-500 LDB-24-500 LDA-24-500 LDB-11-500 LDA-11-500 LDB-22-350 LDA-22-350 LDB-22-500 LDA-22-500 Fig. 2 Primary Openings Per Pole 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 1 1 2 2 2 2 Wire Range 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 500kcmil-4 500kcmil-4 350kcmil-6 350kcmil-6 4/0-6 4/0-6 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 350kcmil-6 350kcmil-6 500kcmil-4 500kcmil-4 Hex Size Secondary Openings Per Pole 12 12 12 12 6 6 6 6 6 6 12 12 12 12 6 6 4 4 1 1 2 2 2 2 Wire Range 4-14 4-14 4-14 4-14 2/0-14 2/0-14 2/0-14 2/0-14 2/0-14 2/0-14 4-14 4-14 4-14 4-14 2/0-14 2/0-14 4/0-6 4/0-6 500kcmil-4 500kcmil-4 350kcmil-6 350kcmil-6 500kcmil-4 500kcmil-4 3/8 3/8 3/8 3/8 3/8 1/4 3/8 3/8 3/8 3/8 3/8 3/8 Hex Size Slot Slot 3/16 3/16 3/16 Slot Slot 3/16 5/16 3/8 3/8 3/8 Ampere Rating Per Pole 310 310 310 310 310 310 380 380 620 620 460 460 760 760 760 760 760 760 380 380 620 620 760 760 Side Panel can be ordered separately Cat. No. LDS-1 Tested to UL 1059, UL File E112158 1/4 BOLT K M L N TYP. 135 A B C D=Dia. E F 3 5-1/2 3-7/16 .28 Slot 1-1/2 5/16 Dimensions G H J = Cover K L M N 4-7/8 1/4 1/2 4.75 2.69 .38 1.50 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Modular Type Power Distribution Blocks Dual Rated LR-2 6 01 9 Features • Modular design TYPE PDA PDC • Easy to assemble • UL Recognized 90˚ C 600 Volts and is CSA Certified • Electro-tin plated • Lexan* insulating base • Manufactured from high strength 6061-T6 aluminum alloy Benefits • Simplifies stocking. Combines any number of blocks with multiple conductor ranges into the specific configuration required for the job. • Unique locking feature allows individual blocks to be combined quickly without special tools • Ensures reliability • Provides low contact resistance • Provides a high degree of impact resistance with superior insulating qualities • Suitable for use with either copper or aluminum conductors C Fig. 1 Fig. 2 Connector Fig. 3 Primary Openings Per Pole Ampere Rating Per Pole No. of Poles Hex Size Primary Secondary 4 175 1 3/16 Slot 4-14 4 175 Adder 3/16 Slot 1 2/0-14 1 175 1 3/16 3/16 1 2/0-14 1 175 Adder 3/16 3/16 Catalog Number Figure Number PDC-14-2/0-1 1 2/0-14 1 4-14 PDA-14-2/0-1 2 2/0-14 1 PDC-11-2/0-1 3 2/0-14 PDA-11-2/0-1 4 2/0-14 Primary Wire Range Secondary Fig. 4 Wire Range Secondary Openings Per Pole Covers available 1-10 Poles. Specify length. *Lexan is a registered trademark of SABIC INNOVATIVE PLASTICS HOLDINGS BV. Tested to UL 486A-486B, UL File E84782 Block Size No. of Poles A B C Dimensions D E F G S 1 1.05 1.94 2.88 2.25 .31 .53 .80 S 2 1.85 1.94 2.88 2.25 .31 .53 .80 "A" Dimension increases by .80 per additional pole. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 136 Power Distribution Blocks - Dual Rated Features • Range taking TYPE PDB LR-2 6 01 9 Benefits • Provides great flexibility in using the connector as an in line splice or to reduce conductor size • Provides a high degree of impact resistance with superior insulating qualities • Provides low contact resistance • Suitable for use with either copper or aluminum conductors • Ensures reliability • Valox* insulating base • Electro-tin plated • Manufactured from high strength 6061-T6 aluminum alloy • UL Recognized rated 90˚ C and is CSA Certified, rated for 600 volts C Connector Catalog Number Primary Secondary PDB-16-2/0-1 PDB-16-2/0-2 PDB-16-2/0-3 PDB-26-2/0-1 PDB-26-2/0-2 PDB-26-2/0-3 PDB-112-350-1 PDB-112-350-2 PDB-112-350-3 PDB-112A-350-1 PDB-112A-350-2 PDB-112A-350-3 PDB-14-500-1 PDB-14-500-2 PDB-14-500-3 PDB-16-350-1 PDB-16-350-2 PDB-16-350-3 PDB-162-500-1 PDB-162-500-2 PDB-162-500-3 Primary Wire Openings Range Per Pole 2/0-12 1 2/0-12 1 2/0-12 1 2/0-12 2 2/0-12 2 2/0-12 2 350kcmil-6 1 350kcmil-6 1 350kcmil-6 1 350kcmil-6 1 350kcmil-6 1 350kcmil-6 1 500kcmil-4 1 500kcmil-4 1 500kcmil-4 1 350kcmil-6 1 350kcmil-6 1 350kcmil-6 1 500kcmil-4 1 500kcmil-4 1 500kcmil-4 1 Wire Range 4-14 4-14 4-14 2-14 2-14 2-14 4-14 4-14 4-14 4-14 4-14 4-14 2/0-14 2/0-14 2/0-14 2/0-14 2/0-14 2/0-14 2-14 2-14 2-14 Secondary Openings Per Pole 6 6 6 6 6 6 12 12 12 12 12 12 4 4 4 6 6 6 6 6 6 Ampere Rating Per Pole 175 175 175 350 350 350 310 310 310 310 310 310 380 380 380 310 310 310 380 380 380 Number Of Poles 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 Hex Size Primary Secondary Block Size M M M M M M L L L M M M M M M L L L M M M 3/16 Slot 3/16 Slot 3/8 Slot 3/8 Slot 3/8 3/16 3/8 3/16 3/8 Slot * Valox® is a registered trade name of the General Electric Company. Tested to UL 486A-486B, UL File E84782 Fig. 1 Fig. 2 Fig. 3 Dimensions 137 Block Size Number Of Poles Figure Number A B C D E F G H J K M M M L L L 1 2 3 1 2 3 1 2 3 1 2 3 1-27/32 3-13/32 5 3 5-11/16 8-3/8 4 4 4 5-1/2 5-1/2 5-1/2 2-5/8 2-5/8 2-5/8 3-1/2 3-1/2 3-1/2 31/32 31/32 31/32 1-1/2 1-1/2 1-1/2 1-17/32 1-17/32 2-11/16 2-11/16 5/16 5/16 5/16 3/8 3/8 3/8 3-3/8 3-3/8 3-3/8 4-3/4 4-3/4 4-3/4 3/8 3/8 3/8 7/16 7/16 7/16 13/64 13/64 13/64 9/32 9/32 9/32 13/32 13/32 13/32 1/2 1/2 1/2 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Power Distribution Blocks - Dual Rated Features • Range taking TYPE PDB LR-2 6 01 9 Benefits • Provides great flexibility in using the connector as an in line splice or to reduce conductor size • Provides a high degree of impact resistance with superior insulating qualities • Provides low contact resistance • Suitable for use with either copper or aluminum conductors • Ensures reliability • Valox* insulating base • Electro-tin plated • Manufactured from high strength 6061-T6 aluminum alloy • UL Recognized rated 90˚ C and is CSA Certified, rated for 600 volts C Connector Catalog Number PDB-212-4/0-1 PDB-212-4/0-2 PDB-212-4/0-3 PDB-26-350-1 PDB-26-350-2 PDB-26-350-3 PDB-16-500-1 PDB-16-500-2 PDB-16-500-3 PDB-212-500-1 PDB-212-500-2 PDB-212-500-3 PDB-24-500-1 PDB-24-500-2 PDB-24-500-3 PDB-26-500-1 PDB-26-500-2 PDB-26-500-3 Primary Secondary Primary Wire Openings Range Per Pole 4/0-6 2 4/0-6 2 4/0-6 2 350kcmil-6 2 350kcmil-6 2 350kcmil-6 2 500kcmil-4 1 500kcmil-4 1 500kcmil-4 1 500kcmil-4 2 500kcmil-4 2 500kcmil-4 2 500kcmil-4 2 500kcmil-4 2 500kcmil-4 2 500kcmil-4 2 500kcmil-4 2 500kcmil-4 2 Wire Range 4-14 4-14 4-14 2/0-14 2/0-14 2/0-14 2/0-14 2/0-14 2/0-14 4-14 4-14 4-14 4/0-6 4/0-6 4/0-6 2/0-14 2/0-14 2/0-14 Secondary Openings Per Pole 12 12 12 6 6 6 6 6 6 12 12 12 4 4 4 6 6 6 Ampere Rating Per Pole 460 460 460 620 620 620 380 380 380 760 760 760 760 760 760 760 760 760 Number Of Poles 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 Block Size M M M L L L L L L L L L L L L L L L Hex Size Primary Secondary 3/8 Slot 3/8 3/16 3/8 3/16 3/8 Slot 3/8 5/16 3/8 3/16 * Valox® is a registered trade name of the General Electric Company. Tested to UL 486A-486B, UL File E84782 Fig. 1 Fig. 2 Fig. 3 Dimensions Block Size Number Of Poles Figure Number A B C D E F G H J K M M M L L L 1 2 3 1 2 3 1 2 3 1 2 3 1-27/32 3-13/32 5 3 5-11/16 8-3/8 4 4 4 5-1/2 5-1/2 5-1/2 2-5/8 2-5/8 2-5/8 3-1/2 3-1/2 3-1/2 31/32 31/32 31/32 1-1/2 1-1/2 1-1/2 1-17/32 1-17/32 2-11/16 2-11/16 5/16 5/16 5/16 3/8 3/8 3/8 3-3/8 3-3/8 3-3/8 4-3/4 4-3/4 4-3/4 3/8 3/8 3/8 7/16 7/16 7/16 13/64 13/64 13/64 9/32 9/32 9/32 13/32 13/32 13/32 1/2 1/2 1/2 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 138 Power Distribution Blocks - Dual Rated LR-2 6 01 9 Features • Multiple taps TYPE PDB Benefits • Depending on product selected, up to twelve taps can be taken from one or two mains • Provides tapping flexibility over a broad wire range • Provides a high degree of impact resistance with superior insulating qualities • Provides low contact resistance • Suitable for use with either copper or aluminum conductors • Ensures reliability • Range taking • Valox* insulating base • Electro-tin plated • Manufactured from high strength 6061-T6 aluminum alloy • UL Recognized rated 90˚ C and is CSA Certified, rated for 600 volts C Connector Catalog Number Primary Secondary Wire Range Primary Openings Per Pole Wire Range Secondary Openings Per Pole Ampere Rating Per Pole Number Of Poles Block Size Hex Size Primary Secondary PDB-11-2/0-1 PDB-11-2/0-2 PDB-11-2/0-3 2/0-14 2/0-14 2/0-14 1 1 1 2/0-14 2/0-14 2/0-14 1 1 1 175 175 175 1 2 3 M M M 3/16 3/16 PDB-11-350-1 PDB-11-350-2 PDB-11-350-3 350kcmil-6 350kcmil-6 350kcmil-6 1 1 1 350kcmil-6 350kcmil-6 350kcmil-6 1 1 1 310 310 310 1 2 3 M M M 3/8 3/8 PDB-11-500-1 PDB-11-500-2 PDB-11-500-3 500kcmil-4 500kcmil-4 500kcmil-4 1 1 1 500kcmil-4 500kcmil-4 500kcmil-4 1 1 1 380 380 380 1 2 3 L L L 3/8 3/8 PDB-22-2/0-1 PDB-22-2/0-2 PDB-22-2/0-3 2/0-14 2/0-14 2/0-14 2 2 2 2/0-14 2/0-14 2/0-14 2 2 2 350 350 350 1 2 3 M M M 3/16 3/16 PDB-22-350-1 PDB-22-350-2 PDB-22-350-3 350kcmil-6 350kcmil-6 350kcmil-6 2 2 2 350kcmil-6 350kcmil-6 350kcmil-6 2 2 2 620 620 620 1 2 3 L L L 3/8 3/8 PDB-22-500-1 PDB-22-500-2 PDB-22-500-3 500kcmil-4 500kcmil-4 500kcmil-4 2 2 2 500kcmil-4 500kcmil-4 500kcmil-4 2 2 2 760 760 760 1 2 3 L L L 3/8 3/8 * Valox® is a registered trade name of the General Electric Company. Tested to UL 486A-486B, UL File E84782 Fig. 1 Fig. 2 Fig. 3 Dimensions 139 Block Size Number Of Poles Figure Number A B C D E F G H J K M M M L L L 1 2 3 1 2 3 1 2 3 1 2 3 1-27/32 3-13/32 5 3 5-11/16 8-3/8 4 4 4 5-1/2 5-1/2 5-1/2 2-5/8 2-5/8 2-5/8 3-1/2 3-1/2 3-1/2 31/32 31/32 31/32 1-1/2 1-1/2 1-1/2 1-17/32 1-17/32 2-11/16 2-11/16 5/16 5/16 5/16 3/8 3/8 3/8 3-3/8 3-3/8 3-3/8 4-3/4 4-3/4 4-3/4 3/8 3/8 3/8 7/16 7/16 7/16 13/64 13/64 13/64 9/32 9/32 9/32 13/32 13/32 13/32 1/2 1/2 1/2 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Lay-In Type Power Distribution Blocks Dual Rated TYPE Features • Lay-In primary cable ports PDB LR-2 6 01 9 45U4 • Valox insulating base • Clear cover • UL 1953 Listed and CSA Certified for 600 volts • Electro-tin plated • Manufactured from high strength 6061-T6 aluminum alloy Benefits • Designed for feed through of two primary conductors and up to six taps with no need to break the main feeder cable • Provides a high degree of impact resistance with superior insulating qualities • Permits visual inspection • Ensures reliability • Provides low contact resistance • Suitable for use with either copper or aluminum conductors C Connector Catalog Number Primary Primary Secondary PDB-26-750-1 Wire Range Openings Wire Per Pole Range 750kcmil-250kcmil 2 Secondary Openings Per Pole 250kcmil-6 6 Ampere Rating Per Pole Number Of Poles Hex Size Primary Secondary 950 1 3/8 1/4 Tested to UL 486A-486B, UL File E112158 Block Size No. of Poles A B C D Dimensions E F G H W 1 6-7/32 4 4-3/8 1-19/32 3 3/8 3-1/4 7/16 * Valox® is a registered trade name of the General Electric Company. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 140 Aluminum Power Distribution Blocks Copper Only TYPE 45U4 Features • Manufactured from high strength 6061-T6 aluminum alloy • Valox* insulating base PDB Benefits • Reliable use for copper conductor only • Provides a high degree of impact resistance with superior insulating qualities • Ensures reliability • Provides low contact resistance • Provides visual inspection • UL 1953 Listed 90˚ C 600 volts • Electro-tin plated • Clear cover C Connector Catalog Number Primary Primary Secondary PDB-55-600-1 Wire Range Openings Wire Per Pole Range 600kcmil-250kcmil 5 Secondary Ampere Openings Rating Per Pole Per Pole 600kcmil-250kcmil 5 1900 Number Of Poles Block Hex Size Size Primary Secondary 1 W 3/8 3/8 Valox® is a registered trade name of the General Electric Company. A versatile tap hole, wire range 8-14 AWG included on the connector. Tested to UL 486A-486B, UL File E112158 141 Block Size No. of Poles A B C D E W 1 6-7/32 4 4-3/8 1-19/32 3 Dimensions F G 3/8 3-1/4 H J K 7/16 9/32 9/16 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Power Distribution Blocks - Dual Rated 45U4 TYPE Features • Multiple taps PDB LR-2 6 01 9 Benefits • Valox* insulating base • Clear cover • UL 1953 Listed 90˚ C 600 Volts and is CSA Certified • Electro-tin plated • Manufactured from high strength 6061-T6 aluminum alloy • Three different connector configurations provide a wide range of tapping capabilities for up to four primary conductors • Provides a high degree of impact resistance with superior insulating qualities • Permits visual inspection • Ensures reliability • Provides low contact resistance • Suitable for use with either copper or aluminum conductors C Fig. 1 Fig. 2 Connector Catalog Number Figure Number Primary Secondary Wire Range Fig. 4 Fig. 3 Primary Openings Per Pole Secondary Ampere Wire Openings Rating Range Per Pole Per Pole Number of Block Poles Size Hex Size Primary Secondary PDB-428-500-1 1 500kcmil-4 4 4-14 28 1520 1 W 3/8 Slot PDB-49-500-1 2 500kcmil-4 4 350kcmil-6 4/0-6 6 3 1520 1 W 3/8 3/8 5/16 ‡° PDB-55-500-1 4 500kcmil-3/0 5 500kcmil-3/0 5 1600 1 W 3/8 3/8 500kcmil-4 4/0-6 1520 1 W 3/8 5/16 PDB-412-500-1 3 4 12 Valox® is a registered trade name of the General Electric Company. ° A versatile tap hole, wire range 8-14 AWG included on the connector. ‡ Not CSA Certified Tested to UL 486A-486B, UL File E112158 Block Size No. of Poles A B C D E W 1 6-7/32 4 4-3/8 1-19/32 3 Dimensions F G 3/8 3-1/4 H J K 7/16 9/32 9/16 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 142 KUP-L-Tap® Insulation Piercing Connectors Dual Rated 923F Features • Body is molded from tough, resilient glass-filled nylon • Compact design • Tin plated copper contact teeth • Insulation piercing • Perforated end tabs • Pre-filled with silicone lubricant • Versatile • Increased safety TYPE IPC • Horizontal line grid • Temperature rating 90˚ C C W LR-2 3 59 4 Benefits • Provides high degree of breakage resistance and long dependable use • Saves space • Easily penetrates most types of insulation • No need to strip the conductor which saves installation time • Break out easily by hand • Prevents oxidation and moisture from entering the contact area • Can be used as a splice or tap connector • Contains no external energized parts. Can be installed “hot” on energized conductors providing tap conductor is not under load. • Provides a visual guide for proper installation of conductors L H Fig. 1 Wire Range Tap Fig. 2 Fig. 3 Catalog Number Figure Number Main IPC-1/0-2 3 1/0-8 2-8 300 (480 Grounded Y System) 130 100 1-7/32 IPC-4/0-6 2 4/0-4 6-14 600 75 60 1-27/64 1 IPC-4/0-2/0 3 4/0-2 2/0-6 600 195 150 1-21/32 1-7/8 IPC-250-4/0 2 250kcmil-1 4/0-6 600 260 205 1-7/8 IPC-350-4/0 3 350kcmil-4/0 4/0-10 300 (480 Grounded Y System) 260 205 1-43/64 2-7/16 3-1/8 25 5/8 IPC-350-350 4 350kcmil-4/0 350kcmil-4/0 300 (480 Grounded Y System) 350 280 2-43/64 2-23/32 3-1/4 25 5/8 IPC-500-12 1 500kcmil-250kcmil 10-12 300 (480 Grounded Y System) 40 35 1-43/64 2-7/16 3-1/4 25 5/8 IPC-500-250 1 500kcmil-250kcmil 250kcmil-4 600 290 230 2-27/64 2-29/32 3-3/4 55 5/8-11/16 IPC-500-500 1 500kcmil-300kcmil 500kcmil-250kcmil 600 430 350 3-3/16 3-5/8 5 75 7/8-7/8 IPC-750-500 1 750kcmil-500kcmil 500kcmil-350kcmil 600 430 350 3-3/16 3-5/8 5 75 7/8-7/8 Volts Current Rating CU AL L Fig. 4 Dimensions W H Torque Ft. Lbs. Bolt Head Size 16 1/2 1-7/8 13 1/2 2-7/8 25 1/2 2-11/32 3-11/32 30 5/8 1-15/32 2-5/16 Tested to UL 486A-486B, UL File E6207 143 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Aluminum Split Bolt - Dual Rated 670B Features • Manufactured from heat treated aluminum alloy TYPE AK 72632 Benefits • Provides maximum conductivity and strength for copper and aluminum conductors • Bite into the conductor to break through surface oxides which eliminates wire brushing • Ensures reliability for copper or aluminum conductors • Provides low contact resistance • Separates dissimilar metals which prevents galvanic corrosion • Provides ease of installation with standard wrenches • Triangular edges • UL Listed and CSA Certified for 600 volts, 90˚ C • Electro-tin plated • Spacer bar • Hex Head C Wire Range Tap Recommended Tightening Torque B C D 6 str-10 sol 6 str-10 sol 165 .56 .75 1.88 AK-4 4 str-8 sol 4 str-10 sol 165 .62 .81 1.38 AK-2 2 str-6 str Compact 2 str-8 str 275 .69 .94 1.58 AK-1/0 1/0 str-2 str Compact 1/0 str-8 str 385 .75 1.00 1.92 AK-2/0 2/0 str-2 str Compact 2/0 str-8 str 385 .88 1.12 1.92 AK-4/0 4/0 str-2 str Compact 4/0 str-6 str 500 1.13 1.49 2.54 AK-350 350kcmil-1/0 str Compact 350kcmil-4 str 650 1.50 1.69 3.24 AK-500 500kcmil-400kcmil Compact 500kcmil-2 str Compact 825 1.73 2.00 3.62 Catalog Number Main AK-6 Dimensions DE-OX Inhibitor is recommended for all aluminum terminations. UL File E9998 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 144 Aluminum Two Bolt Connectors - Dual Rated Features • Manufactured from high strength aluminum alloy TYPE DBA DBA-S • Heat treated • Wax plated • Neoprene washers • Range taking • Re-usable • Type DBA-S - Spacer bar • Rated for 600 volts Benefits • Type DBA - Suitable for copper to copper or aluminum to aluminum conductors Type DBA-S - Suitable for copper and/or aluminum conductors in any combination • Provides maximum strength • Provides low contact resistance • Hold the bolts captive and eliminates the possibility of loose hardware • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Separates dissimilar metals • Ensures reliability C Fig. 1 Fig. 2 Catalog Number Figure Number Main DBA-2/0 1 2/0-2 DBA-250 1 DBA-350 Wire Range Tap C Dimensions W H 2/0-10 1-1/8 1-5/8 1-5/8 250kcmil-1/0 250kcmil-10 1-5/16 2 2 1 350kcmil-4/0 350kcmil-10 1-9/16 2-11/32 2-1/4 DBA-500 1 500kcmil-350kcmil 500kcmil-10 1-3/4 2-1/2 2-3/4 DBA-800 1 800kcmil-400kcmil 800kcmil-3/0 1-7/8 2-7/8 3 DBA-1000 1 1000kcmil-500kcmil 1000kcmil-3/0 2-1/4 3-3/16 3-1/2 DBA-2/0S 2 2/0-2 2/0-10 1-1/8 1-5/8 1-5/8 DBA-250S 2 250kcmil-1/0 250kcmil-10 1-5/16 2 2 DBA-350S 2 350kcmil-4/0 350kcmil-10 1-9/16 2-11/32 2-1/4 DBA-500S 2 500kcmil-350kcmil 500kcmil-10 1-3/4 2-1/2 2-3/4 DBA-800S 2 800kcmil-400kcmil 800kcmil-3/0 1-7/8 2-7/8 3 DBA-1000S 2 1000kcmil-500kcmil 1000kcmil-3/0 2-1/4 3-3/16 3-1/2 DE-OX Inhibitor is recommended for all aluminum terminations. 145 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Dual Rated Ground Clamp Features • Manufactured from high strength 6061-T6 aluminum alloy • Clear plated • UL Listed • Versatile TYPE AGC SGC • Range taking • SGC Lay-In feature 667P Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Ensures reliability • Effectively grounds aluminum or copper conductors to copper water pipe, galvanized pipe or steel conduit • Three sizes cover a range from 1/2" to 4" pipe with a ground wire range of 250 kcmil - #14 which reduces inventory • Provides ease of installation for long ground wire runs C W L Fig. 1 Fig. 2 Catalog Number Figure Number Pipe Size Rebar Size Ground Wire Range Screw Type L AGC-1 1 1/2-3/4-1 4, 5, 6 1/0-14 Slot AGC-2 2 1 1/4-1 1/2-2 - 250kcmil-6 AGC-4 2 2 1/2-3-3 1/2-4 - SGC-1/0* 3 1/2-3/4-1” - Fig. 3 Dimensions W Hex Size 2-1/4 11/16 Slot Hex Socket 3-3/4 13/16 5/16 250kcmil-6 Hex Socket 6-5/16 1 5/16 1/0-14 Slot 2-1/4 11/16 Slot DE-OX Inhibitor is recommended for all aluminum terminations. * Typical application would be grounding computer floor room system. UL File E34440 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 146 Dual Rated Lay-In Ground Lug Features • Manufactured from high strength 6061-T6 aluminum alloy • Electro-tin plated • UL Recognized for grounding and bonding • Lay-in feature • Rated for 600 volts TYPE GBL Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Ensures reliability • Provides ease of installation • Ensures reliability C Fig. 1 Fig. 2 Catalog Number Figure Number Ground Wire Range Bolt Size C D E Dimensions F G H T Hex Size *GBL-4 1 4-14 10 7/32 5/8 31/64 1-3/32 13/64 25/64 51/64 Slot +GBL-1/0 1 1/0-14 1/4 9/32 51/64 27/32 1-5/8 7/16 5/8 1-5/32 Slot +GBL-250 2 250kcmil-6 1/4 9/32 31/64 1 2-3/16 29/64 7/8 1-23/32 7/32 + U.L. 467 recognized for grounding and bonding only. DE-OX Inhibitor is recommended for all aluminum terminations. + UL File E34440/E6207 * UL 467 Listed 147 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 ClearGround™ Intersystem Ground Tap Benefits • Meets NEC 250.94 installation requirements. • Eliminates the need to cut or splice into existing conductor • Allows fast simple installation on ground conductor below meter • For use with copper and aluminum conductors • For bonding multiple communication systems (Phone, TV, Cable, etc.) • For corrosion resistance • Cuts oxidation Features • Approved for UL 467 (Grounding & Bonding) • Lay in style • No mounting required • Dual rated • 4 Taps (#2-14) stranded or solid • Stainless steel screws • Serrations in conductor wire way • Patent Pending TYPE GBT C Fig. 1 Fig. 2 Fig. 3 Hex Size Tap Catalog Number Figure Number Wire Range Main Wire Range Tap Length Width Height Main GBT-1/0 1 1/0-8 2-14str-sol 2.250 1.125 1.160 S S GBT-250 1 250kcmil-8str - 1/0-8sol 2-14str-sol 2.250 1.375 1.587 7/32 S GBT-1/0-M 2 1/0-8 2-14str-sol 2.250 1.750 1.160 S S GBT-1/0-M-W/C 3 1/0-8 2-14str-sol 2.730 3.930 2.110 S S UL File E34440 250-94 01 reproduced with approval from Mike Holt Enterprises, www.mikeholt.com 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 148 Aluminum Multi-Tap Connectors - Dual Rated 453G Features • Available in two, four, six, or eight conductor configurations in four wire ranges • Manufactured from high strength 6061-T6 aluminum alloy • UL Listed • Compact size • Rated for 600 volts, 90˚ C TYPE PED-Z C Benefits • Provides multiple conductor installation for a wide range of conductors • Suitable for use with either copper or aluminum conductors • Ensures reliability • Suitable for pedestal applications • Ensures reliability L H W Catalog Number Connector Design Number Of Ports Wire Range L Dimensions W PED-2-2/0-Z 2 2/0-14 2.09 .56 .73 3/16 PED-4-2/0-Z 4 2/0-14 3.78 .56 .73 3/16 PED-6-2/0-Z 6 2/0-14 5.46 .56 .73 3/16 PED-8-2/0-Z 8 2/0-14 7.15 .56 .73 3/16 PED-2-4/0-Z 2 4/0-6 1.78 .75 1.00 5/16 PED-4-4/0-Z 4 4/0-6 3.64 .75 1.00 5/16 PED-6-4/0-Z 6 4/0-6 5.50 .75 1.00 5/16 PED-8-4/0-Z 8 4/0-6 7.36 .75 1.00 5/16 PED-2-350-Z 2 350kcmil-6 2.22 1.00 1.25 5/16 PED-4-350-Z 4 350kcmil-6 4.53 1.00 1.25 5/16 PED-6-350-Z 6 350kcmil-6 6.84 1.00 1.25 5/16 PED-8-350-Z 8 350kcmil-6 9.15 1.00 1.25 5/16 PED-2-600-Z 2 600kcmil-4 2.47 1.25 1.63 3/8 PED-4-600-Z 4 600kcmil-4 5.03 1.25 1.63 3/8 PED-6-600-Z 6 600kcmil-4 7.59 1.25 1.63 3/8 PED-8-600-Z 8 600kcmil-4 10.16 1.25 1.63 3/8 H Hex Size Covers not available. DE-OX Inhibitor is recommended for all aluminum terminations. 149 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Aluminum Multi-Tap Connectors - Dual Rated Features • Available in four, six, or eight conductor configurations in four wire ranges • Plastisol insulating cover available with a nominal thickness of 156 Mils • Manufactured from high strength 6061-T6 aluminum alloy • Compact size • Rated for 600 volts TYPE PED-X PSA-Z PEC C H H L W L Benefits • Provides multiple conductor installation for a wide range of conductors • Eliminates the need for taping. Plastisol covers have dielectric strength of 120 volts per Mil • Suitable for use with either copper or aluminum conductors • Suitable for pedestal applications • Ensures reliability W Fig. 1 Fig. 2 Catalog Number Figure Number Wire Range No. of Cond. L PED-4-350-X 1 350kcmil-6 4 3-7/8 1 PED-6-350-X 1 350kcmil-6 6 5-11/16 PED-8-350-X 1 350kcmil-6 8 PED-4-500-X 1 500kcmil-2 PED-6-500-X 1 PED-8-500-X Insulating Cover Dimensions W H Hex Size Recommended Torque Insulating Cover 1-3/8 5/16 350 PEC-4-350 1 1-3/8 5/16 350 PEC-6-350 7-1/2 1 1-3/8 5/16 350 PEC-8-350 4 4-3/4 1 1-5/8 5/16 450 PEC-4-500 500kcmil-2 6 7-1/4 1 1-5/8 5/16 450 PEC-6-500 1 500kcmil-2 8 9-11/16 1 1-5/8 5/16 450 PEC-8-500 ‡PSA-4-750-Z 2 750kcmil-1/0 4 6-9/16 2 2-1/2 3/8 500 PSC-4-750 ‡PSA-6-750-Z 2 750kcmil-1/0 6 9-7/8 2 2-1/2 3/8 500 PSC-6-750 ‡PSA-8-750-Z 2 750kcmil-1/0 8 13-3/16 2 2-1/2 3/8 500 PSC-8-750 ‡ Consult factory for availability. DE-OX Inhibitor is recommended for all aluminum terminations. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 150 Insulated Multi-Tap Connectors - Dual Rated TYPE PED-CP Features • Available in three, four, five, and six conductor configurations in two wire ranges • Connector is encapsulated in 125 Mils of clear PVC rated at 1000 amps • Manufactured from high strength 6061-T6 aluminum alloy • Rated for 600 volts C Benefits • Provides multiple conductor installation for a broad wire range • Clear cover allows visual inspection of conductors during installation. Removable caps permit easy access to conductor ports and set screws. No taping is required. • Suitable for use with either copper or aluminum conductors. • Ensures reliability H L W Catalog Number Wire Range Number of Conductors L Dimensions W H Hex Size Recommended Torque-Inch Lbs. PED3-350-CP-Z 350kcmil-10 3 3.406 2-1/4 2-1/8 5/16 350 PED4-350-CP-Z 350kcmil-10 4 4.562 2-1/4 2-1/8 5/16 350 PED5-350-CP-Z 350kcmil-10 5 5.718 2-1/4 2-1/8 5/16 350 PED6-350-CP-Z 350kcmil-10 6 6.875 2-1/4 2-1/8 5/16 350 DE-OX Inhibitor is recommended for all aluminum terminations. 151 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Aluminum Spade Type Transformer Lugs - Dual Rated Features • Available in four, six, or eight conductor configurations in four wire ranges • Predrilled 1/2" mounting holes TYPE PET • Manufactured from high strength 6061-T6 aluminum alloy • Rated for 600 volts Benefits • Provides multiple conductor installation for a wide range of conductors • Allows easy attachment. May be bolted back to back for heavy duty applications • Suitable for use with either copper or aluminum conductors • Ensures reliability C W J H L Catalog Number Wire Range Number of Conductors Bolt Size Diameter of Mounting Hole H J Dimensions W L Hex Size Recommended Torque-Inch Lbs. PET-4-350-Z 350kcmil-12 4 1/2 9/16 1-3/8 1-3/4 1 6-7/8 5/16 350 PET-6-350-Z 350kcmil-12 6 1/2 9/16 1-3/8 1-3/4 1 8-11/16 5/16 350 PET-8-350-Z 350kcmil-12 8 1/2 9/16 1-3/8 1-3/4 1 10-1/2 5/16 350 PET-4-500-Z 500kcmil-2 4 1/2 9/16 1-5/8 1-3/4 1 7-15/16 5/16 450 PET-6-500-Z 500kcmil-2 6 1/2 9/16 1-1/8 1-3/4 1 10-3/16 5/16 450 PET-8-500-Z 500kcmil-2 8 1/2 9/16 1-5/8 1-3/4 1 12-7/16 5/16 450 PET-4-750-Z 750kcmil-1/0 4 1/2 9/16 1-3/4 1-3/4 1-3/16 8-11/16 3/8 500 PET-6-750-Z 750kcmil-1/0 6 1/2 9/16 1-3/4 1-3/4 1-3/16 11-15/16 3/8 500 PET-8-750-Z 750kcmil-1/0 8 1/2 9/16 1-3/4 1-3/4 1-3/16 13-15/16 3/8 500 DE-OX Inhibitor is recommended for all aluminum terminations. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 152 Aluminum Multi-Tap Adaptor Lugs - Dual Rated (Pole Type Transformer Lugs) Features • Connector manufactured from high strength 6061-T6 aluminum alloy • Stud manufactured from electrolytic pure copper rod TYPE PTT C • Two conductor ports • Range taking • Left or Right handed • Clear Plated • Rated for 600 volts Stud Length L Stud Length Benefits • Suitable for use with either copper or aluminum conductors • Provides maximum conductivity and can be used on equipment with copper or aluminum connectors • Allows parallel conductors to be connected to equipment supplied with single conductor terminals • A wide range of conductor sizes can be used in each connector • Provides ease of installation • Provides low contact resistance • Ensures reliability W H Fig. 1 Fig. 2 Dimensions W H Catalog Number Figure Number Wire Range Number of Conductors Copper Stud Diameter Stud Length Hex Size L Recommended Torque-Inch Lbs. PTT-2R-0-Z 1 1/0-14 2 3/8 3" 3/16 1.87 .75 1.00 200 PTT-2L-0-Z 2 1/0-14 2 3/8 3" 3/16 1.87 .75 1.00 200 PTT-2R-250-Z 1 250kcmil-10 2 1/2 4" 5/16 2.39 .90 1.12 300 PTT-2L-250-Z 2 250kcmil-10 2 1/2 4" 5/16 2.39 .90 1.12 300 PTT-2R-350-Z 1 350kcmil-10 2 5/8 4" 5/16 3.25 1.25 1.25 350 PTT-2L-350-Z 2 350kcmil-10 2 5/8 4" 5/16 3.25 1.25 1.25 350 DE-OX Inhibitor is recommended for all aluminum terminations. 153 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Aluminum Neutral Bars - Dual Rated Features • Preassembled, stacked neutral bars TYPE NB • Available with phenolic base • Electro-tin plated • Fabricated from high strength 6061-T6 aluminum alloy • UL Recognized and CSA Certified for 600 volts, 90˚ C LR-2 6 01 9 Benefits • Compact, space saving design offers multiple range taking flexibility and is suitable for grounding applications • Provides insulation from mounting surface • Provides low contact resistance • Suitable for use with either copper or aluminum conductors • Ensures reliability C Fig. 1 .547 Fig. 2 1.172 .586 .250 .250 .620 Fig. 3 .391 .250 .209 Dia. .391 Dia. Catalog Number Figure Number Number Of Circuit Taps Wire Range Circuit Line Taps Loads Dimensions Approx. Height with Max. Wire L W Two Tapped Mounting Holes Main NB-350-12 1 12 14-4 350kcmil-6 1-17/32 4-23/32 2-17/32 10-32 3/8 S NB-350-12-W/R16* 2 12 14-4 350kcmil-6 2-17/32 4-23/32 2-17/32 10-32 3/8 S NB-350-24 1 24 14-4 350kcmil-6 1-17/32 4-23/32 2-17/32 10-32 3/8 S NB-350-24-W/R16* 2 24 14-4 350kcmil-6 2-17/32 4-23/32 2-17/32 10-32 3/8 S NB-350-30 1 30 14-4 350kcmil-6 1-17/32 4-3/32 2-17/32 10-32 3/8 S NB-350-30-W/R16* 2 30 14-4 350kcmil-6 2-17/32 4-3/32 2-17/32 10-32 3/8 S NB-350-36 1 36 14-4 350kcmil-6 1-17/32 4-23/32 2-17/32 10-32 3/8 S NB-350-36-W/R16* 2 36 14-4 350kcmil-6 2-17/32 4-23/32 2-17/32 10-32 3/8 S NB-350-42 1 42 14-4 350kcmil-6 1-17/32 5-11/32 2-17/32 10-32 3/8 S NB-350-42-W/R16* 2 42 14-4 350kcmil-6 2-17/32 5-11/32 2-17/32 10-32 3/8 S Hex Size Tap “S” indicates slotted screw * Part includes phenolic mounting block R-16 Tested to UL 486A-486B, UL File E81652 Catalog Number Figure Number Number of Outlets Wire Range Length NB-120 3 120 30 outlets 1/0-14 90 outlets 6-14 3.25' UL File E81652 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 154 Watertight, Underground In-Line Splice 88X4 Features • Encapsulated in EPDM rubber with a nominal thickness of 125 Mils and a dielectric strength of 240 Volts per Mil TYPE USPA-SS • Pre-marked end inserts • O-Ring design screw cap inserts • Connector is produced from high strength 6061-T6 aluminum alloy • Connector rated for 600 volts, 90˚ C • Range taking • UL Listed and CSA Certified for direct burial in earth or C Benefits • Completely watertight in line splice. Ready for installation. (not a mold for use with mixed compounds) No taping required. No temperature or humidity restrictions. • Simply cut end inserts to appropriate marked wire size and insert conductor into connector • Ensures connector integrity while allowing ease of access to set screws, ensuring excellent sealing • Suitable for use with either copper or aluminum conductors • Ensures reliability • Reduces inventory concrete B A Fig. 1 Fig. 2 Catalog Number Figure Number Barrel A USPA-350SS-DB + 1 350kcmil-10str USPA-500SS-DB* 2 USPA-750SS-DB 3 Wire Range Barrel B Fig. 3 Length Hex Size Recommended Torque-Inch Lbs. 350kcmil-10str 8- 5/8 5/16 350 500kcmil-10 500kcmil-10 9-13/16 5/16 450 750kcmil-2 750kcmil-2 9-13/16 5/16 500 + REA listed * Not UL Listed Tested to UL 486D, UL File E125087 155 LR-2 6 01 9 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Direct Burial and Above Grade Splice Kits Benefits • Provides maximum conductivity for UF cable Features • DBK-1 connectors manufactured from electrolytic copper • All other connectors manufactured from high strength aluminum alloy • Heavy wall heat shrink tubing with sealant TYPE DBK ASK • Provides high conductivity and can be used with either aluminum or copper conductors • Provides watertight splice. Kits with heat shrink are designed to withstand abrasions due to direct burial in rocky soil. • Provides ease of ordering • Ensures reliability • Connector and heat shrink packaged together • UL listed, rated for 600 volts, 90˚ C C Fig. 1 Fig. 2 Fig. 3 Catalog Number Figure Number UF Cable Range Minimum Maximum Wire Range DBK-1 1 14/2 with Ground 8/3 with Ground - Testing Certification 88X4 DBK-2 2 - - 2-8 88X4 DBK-250 2 - - 250kcmil-1 88X4 Tested to UL 486D, UL File E125087 ASK-2* 3 ABOVE GRADE SPLICE KITS - - 2-8 453G ASK-250* 3 - - 250kcmil-1 453G *Not UL Listed for direct burial. Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 156 Watertight Underground Splice Kits Features • Watertight EPDM rubber splice cover • Tapered ends • Ready for installation TYPE SS SSK SSKC • Type SS is cover only supplied with lubricant • Type SSK kit is supplied with both connector and lubricant • Connector rated for 600 volts Benefits • No taping required. Suitable for direct burial • Fits a wide range of conductor sizes • Not a mold, can be used in any type of weather. (moisture and humidity are not a factor) • Can be used with standard aluminum or copper compression from 500kcmil 6. Lubricant permits easy insertion of conductors into sleeve. • Supplied with dual-rated mechanical splice connector with a wire range of 350kcmil - 6 • Ensures reliability C Fig. 1 Fig. 2 Wire Range Compression Sleeves Catalog Number Figure Number Bolted Connector SSK-350-Z 1 350kcmil-6 - 5-1/2 SS-350-Z 2 350kcmil-6 500kcmil-6 5-1/2 Catalog Number Connector Catalog Number Wire Size Wire Range When Installed With IDT-12 Tool SSKC-6-Z AS-6 6 6 SSKC-4-Z AS-4 4 4-6 SSKC-2-Z AS-2 2 2-6 SSKC-1/0-Z AS-1/0 1/0 1/0-1 SSKC-2/0-Z AS-2/0 2/0 2/0-1 SSKC-3/0-Z AS-3/0 3/0 3/0-1 SSKC-4/0-Z AS-4/0 4/0 4/0-1 SSKC-250-Z AS-250 250kcmil 250kcmil-1/0 L Temperature rating 90˚ C 157 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Parallel Groove Clamps - Dual Rated Features • Manufactured from high strength 6061-T6 aluminum alloy • Clear plated • Range taking • Rated for 600 volts TYPE PG Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Permits inventories to be kept to a minimum • Ensures reliability C L W H Fig. 1 Fig. 2 Fig. 3 Catalog Number Figure Number Wire Range Both Grooves Type and Bolt Size L Dimensions H W PG810-S-Z 1 1/0-8 sol 3/8, Steel 1-1/8 1-5/8 1-3/16 PG620-Z 2 2/0-6 sol 7/16, AL 1-3/8 1-5/8 1-1/4 PG620-S-Z 2 2/0-6 sol 3/8, Steel 1-3/16 1-5/8 1-1/8 PG620-2A-Z 3 2/0-6 sol 3/8, AL 2-7/16 1-5/8 1-1/4 PG620-2S-Z 3 2/0-6 sol 3/8, Steel 2-7/16 1-5/8 1-1/4 PG402-S-Z 2 4/0-2 3/8, Steel 1-1/2 1-3/4 1-3/8 PG402-2S-Z 3 4/0-2 3/8, Steel 3-1/16 1-3/4 1-3/8 DE-OX Inhibitor is recommended for all aluminum terminations. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 158 Aluminum Grounding Connectors - Dual Rated Features • Manufactured from high strength 6061-T6 aluminum alloy • Electro-tin plated • Type GRM - Elongated steel stud TYPE GRM GRF • Type GRF - Threaded female design Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Provides ease of grounding a single conductor to steel structures or to tap a single conductor from bus bar • Provides ease of installation for a variety of standard stud sizes C Fig. 1 Catalog Number Figure Number Max. GRM-2A 1 2str GRM-2B 1 GRM-2C Wire Range Single Cable Min. Fig. 2 L Hex Size 11/16 1-1/4 Slot - 3/8 1-1/4 Slot 3/8"-16 - 9/16 1-1/4 Slot 3/8 1/2"-13 - 1 1-9/16 Slot 1/0 9/16 1/2"-13 - 1 2-1/8 5/16 250kcmil 1/0 9/16 5/8"-11 - 1 2-1/8 5/16 1 350kcmil 4/0 - 5/8"-11 - 1 2-1/2 3/8 GRM-500 1 500kcmil 350kcmil - 3/4"-10 - 1-3/8 2-15/16 3/8 GRM-750 1 750kcmil 500kcmil - 3/4"-10 - 1-3/8 3-3/8 1/2 GRF-2A 2 2str 12sol/str 5/16 1/4"-20 5/16 - 1-1/4 Slot GRF-2B 2 2str 12sol/str 5/16 5/16"-18 3/8 - 1-1/4 Slot GRF-2C 2 2str 12sol/str 5/16 3/8"-16 7/16 - 1-1/4 Slot GRF-0 2 1/0str 2str 3/8 1/2"-13 1/2 - 1-9/16 Slot GRF-250A 2 250kcmil 1/0 9/16 1/2"-13 1/2 - 2-1/8 5/16 GRF-250B 2 250kcmil 1/0 9/16 5/8"-11 3/4 - 2-1/8 5/16 GRF-350 2 350kcmil 4/0 - 5/8"-11 3/4 - 2-1/2 3/8 GRF-500 2 500kcmil 350kcmil - 3/4"-10 7/8 - 2-15/16 3/8 GRF-750 2 750kcmil 500kcmil - 3/4"-10 7/8 - 3-3/8 1/2 Steel Strand Dia. Thread A 12sol/str 5/16 1/4"-20 - 2str 12sol/str 5/16 5/16"-18 1 2str 12sol/str 5/16 GRM-0 1 1/0str 2str GRM-250A 1 250kcmil GRM-250B 1 GRM-350 Dimensions B DE-OX Inhibitor is recommended for all aluminum terminations. 159 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Copper Mechanical Lugs One Conductor, One Hole Features • Manufactured from electrolytic copper tubing and strip stock • Compact design • Range taking • Re-usable • UL Listed and CSA Certified for 600 volts • V-bottom collar TYPE SLU SLS SAS SAU 453G LR-2 6 01 9 Benefits • Provides maximum conductivity and strength • Saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability for copper conductor • Wires are wedged between arched pressure bar and collar establishing positive contact and firm permanent grip • SLU-35DB and SLU-70DB are UL 467 Listed and suitable for direct burial C Fig. 1 Fig. 2 Catalog Screw Figure Wire Range Number Type Number Copper Bolt Size C SLU-25 1 10-14 #6 5/32 9/32 7/16 1 3/16 5/16 21/32 Slot SLU-35 1 6-14 & List Comb. (A) #10 13/64 7/16 15/32 1-3/16 7/32 3/8 3/4 Slot SLU-35DB 1 6-14 & List Comb. (A) #10 13/64 7/16 15/32 1-3/16 7/32 3/8 3/4 Slot SAU-70 1 4-14 1/4 17/64 7/16 17/32 1-5/16 1/4 3/8 13/16 Slot SLU-70 1 2-8 & List Comb. (B) 1/4 17/64 1/2 21/32 1-17/32 1/4 1/2 1 Slot SLU-70DB 1 2-8 & List Comb. (B) 1/4 17/64 1/2 21/32 1-17/32 1/4 1/2 1 Slot SLU-125 1 1/0-6 1/4 17/64 5/8 13/16 1-31/32 7/16 5/8 1-11/32 Slot SLU-175 1 3/0-4 3/8 13/32 3/4 15/16 2-3/16 7/16 3/4 1-9/16 3/16 SLU-225 1 4/0-2 5/16 11/32 1 1-5/32 2-5/8 1/2 1 1-13/16 7/32 SLU-300 1 350kcmil-1/0 3/8 13/32 1-1/4 1-1/2 3-3/16 1/2 1 2-5/8 5/16 SLU-400 1 500kcmil-1/0 3/8 13/32 1-1/2 1-15/16 4-14 15/16 1-1/2 2-3/4 5/16 SLU-650 1 1000kcmil-600kcmil 1/2 17/32 1-7/8 1-7/8 4-5/8 1-7/64 2 3-11/16 3/8 SLS-25 2 10-14 #6 5/32 9/32 19/32 61/64 3/16 5/16 19/32 Slot SLS-35 2 6-14 & List Comb. (A) #10 13/64 7/16 41/64 1-9/64 7/32 3/8 11/16 Slot SAS-70 2 4-14 1/4 17/64 7/16 23/32 1-1/4 1/4 1/2 27/32 Slot SLS-70 2 2-8 & List Comb. (B) 1/4 17/64 1/2 13/16 1-15/32 1/4 1/2 31/32 Slot SLS-125 2 1/0-6 1/4 17/64 5/8 1-3/16 1-15/16 7/16 5/8 1-1/4 Slot SLS-175 2 3/0-4 3/8 13/32 3/4 1-1/4 2-3/16 7/16 3/4 1-9/16 3/16 SLS-225 2 4/0-2 5/16 11/32 1 1-7/32 2-3/8 1/2 1 1-21/32 7/32 SLS-300 2 350kcmil-1/0 3/8 13/32 1-1/4 1-1/2 3-3/16 1/2 1 2-3/8 5/16 SLS-400 2 500kcmil-1/0 3/8 13/32 1-1/2 2-3/16 3-7/8 15/16 1-1/2 2-9/16 5/16 SLS-650 2 1000kcmil-600kcmil 1/2 17/32 1-7/8 3 5-1/8 1-3/16 2 3-11/16 3/8 D E Dimensions F G H Hex Size T (A) UL Listed wire combinations: (2) #10; (2) #12; (2) #14; (1) #12 and (1) #14; (1) #10 and (1) #12 (B) UL Listed wire combinations: (1) #8 and (1) #4; (1) #8 and (1) #6; (2) #4; (3) #8; (3) #6; (2) #8 and (1) #4; (2) #8 and (1) #6; (1) #6 and (1) #4; (2) #6 Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 160 Copper Mechanical Lugs One Conductor, Two Hole Features • Manufactured from electrolytic copper tubing and strip stock • Compact design • Range taking • Re-usable • UL Listed and CSA Certified for 600 volts • V-bottom collar TYPE E H • Two mounting holes 453G LR-2 6 01 9 Benefits • Provides maximum conductivity and strength • Saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability for copper conductor • Wires are wedged between arched pressure bar and collar establishing positive contact and firm permanent grip • Acts as anti-rotation device and prevents turning in safety switches, control equipment etc. C Fig. 1 Catalog Figure Wire Range Number Number Copper Bolt Size Fig. 2 C D E F Dimensions G H J T 3/4 E-35 1 6-14 & List Comb. (A) #10 13/64 7/16 1-1/2 2-1/4 7/32 3/8 1 E-70 1 2-8 & List Comb. (B) 1/4 17/64 1/2 1-1/2 2-7/16 1/4 1/2 1 1 Slot E-125 1 1/0-6 1/4 17/64 5/8 1-7/8 2-15/16 7/16 5/8 1 1-11/32 Slot E-225 1 4/0-2 5/16 11/32 1 2-5/32 3-19/32 1/2 1 1 1-13/16 7/32 E-300 1 350kcmil-1/0 3/8 13/32 1-1/4 3-11/16 5-11/16 13/16 1 1-7/8 2-5/8 5/16 E-400 1 500kcmil-1/0 3/8 13/32 1-1/2 3-13/16 6 15/16 1-1/2 1-3/4 2-3/4 5/16 E-650 1 1000kcmil-600kcmil 1/2 17/32 1-7/8 3-9/16 6-1/4 1-3/16 2 1-3/4 3-11/16 3/8 H-35 2 6-14 & List Comb. (A) #10 13/64 7/16 1-5/8 2-1/8 7/32 3/8 1 11/16 Slot H-70 2 2-8 & List Comb. (B) 1/4 17/64 1/2 1-7/8 2-1/2 1/4 1/2 1 31/32 Slot H-225 2 4/0-2 5/16 11/32 1 2-7/32 3-3/8 1/2 1 1 1-21/32 7/32 H-400 2 500kcmil-1/0 3/8 13/32 1-1/2 3-15/16 5-5/8 15/16 1-1/2 1-3/4 2-9/16 5/16 H-650 2 1000kcmil-600kcmil 1/2 17/32 1-7/8 4-3/4 6-7/8 1-3/16 2 1-3/4 3-11/16 3/8 (A) UL Listed wire combinations: (2) #10; (2) #12; (2) #14; (1) #12 and (1) #14; (1) #10 and (1) #12 (B) UL Listed wire combinations: (1) #8 and (1) #4; (1) #8 and (1) #6; (2) #4; (3) #8; (3) #6; (2) #8 and (1) #4; (2) #8 and (1) #6; (1) #6 and (1) #4; (2) #6 Tested to UL 486A-486B, UL File E6207 161 Hex Size 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Slot Copper, Heavy Duty, Mechanical Lugs One Conductor, One Hole Features • Manufactured from electrolytic copper tubing and strip stock • Compact design • Range taking • Re-usable • UL Listed and CSA Certified for fine stranded CU wire • Electro-tin plated • Captive tang TYPE SLUH • V-bottom collar • Rated for 600 volts 453G LR-2 6 01 9 Benefits • Provides maximum conductivity and strength • Saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficent use and flexibility in the field • Ensures reliability for copper conductor • Provides low contact resistance • Suited for heavy duty applications requiring high torque to withstand vibration and high ambient heat • Wires are wedged between arched pressure bar and collar establishing positive contact and firm permanent grip • Ensures reliability C Catalog Number Wire Range Bolt Size C D E Dimensions F G H T Hex Size SLUH-35 6-14 #10 13/64 7/16 1/2 1-1/8 7/32 3/8 11/16 Slot SLUH-90 2-14 1/4 17/64 9/16 5/8 1-31/64 1/4 1/2 27/32 Slot SLUH-125 1/0-8 1/4 17/64 11/16 13/16 1-7/8 7/16 5/8 63/64 Slot SLUH-225 250kcmil-6 5/16 11/32 1 1-5/32 2-7/16 1/2 1 1-17/64 1/4 SLUH-300 350kcmil-1/0 3/8 13/32 1-3/16 1-1/2 3-1/16 1/2 1 2-1/4 5/16 SLUH-400 500kcmil-1/0 3/8 13/32 1-3/8 1-15/16 3-13/16 15/16 1-1/2 2-15/32 5/16 SLUH-650 1000kcmil-4/0 1/2 17/32 1-57/64 1-7/8 4-5/16 1-3/16 2 3-3/32 3/8 UL Listed for use with fine stranded conductors. See chart below. SLUH-35 6-14 SLUH-300 350kcmil-1/0 SLUH-90 2-14 SLUH-400 500kcmil-1/0 SLUH-650 1000kcmil-4/0 SLUH-225 250kcmil-6 SLUH-125 1/0-8 Tested to UL 486A-486B, UL File E6207 Conductor Class B C G H I K M Locomotive Cable 14/7 12/7 10/7 8/7 6/7 4/7 3/7 2/7 1/19 1/0/19 2/0-19 3/0-19 /0-19 250kcmil/37 300kcmil/37 350kcmil/37 400kcmil/37 500kcmil/37 600kcmil/61 700kcmil/61 750kcmil/61 1000kcmil/61 14/49 12/49 10/49 8/49 6/49 4/49 3/49 2/49 1/133 1/0-133 2/0-133 3/0-133 4/0-133 250kcmil/259 300kcmil/259 350kcmil/259 400kcmil/259 500kcmil/259 550kcmil/259 600kcmil/259 750kcmil/259 8/133 6/133 4/133 3/133 2/133 1/259 1/0-259 2/0-259 3/0-259 4/0-259 250kcmil/427 300kcmil/427 350kcmil/427 400kcmil/427 500kcmil/427 500kcmil/703 500kcmil/703 500kcmil/703 10/26 8/41 6/63 4/105 3/133 2/161 1/210 1/0/266 2/0/342 3/0/418 4/0/532 250kcmil/637 300kcmil/735 350kcmil/882 400kcmil/980 500/kcmil/1225 550kcmil/1372 600kcmil/1470 650kcmil/1596 14/41 12/65 10/104 8/168 6/266 4/420 3/532 2/665 1/836 1/0/1064 2/0/1323 3/0/1666 4/0/2107 250kcmil/2499 300kcmil/2989 350kcmil/3458 450kcmil/4522 500kcmil/5054 550kcmil/5453 600kcmil/5985 14/104 12/168 10/259 8/420 6/665 4/1064 3/1323 2/1666 1/2107 1/0/2646 2/0/3325 3/0/4256 4/0/5320 250kcmil/6384 300kcmil/7581 350kcmil/8806 450kcmil/11396 500kcmil/12691 550kcmil/13664 600kcmil/14945 14/19 12/19 10/27 8/37 6/61 4/105 3/125 2/150 1/225 1/0/275 2/0/325 3/0/450 222.2kcmil/550 262.6kcmil/650 313.1kcmil/775 373.7kcmil/925 444kcmil/1100 535.3kcmil/1325 646.4kcmil/1591 - 14/19 12/19 10/19 8/19 6/19 4/19 3/19 2/19 1/37 1/0-37 2/0-37 3/0-37 4/0-37 250kcmil/61 300kcmil/61 350kcmil/61 400kcmil/61 500kcmil/61 600kcmil/91 700kcmil/91 750kcmil/91 1000kcmil/91 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 162 Copper Mechanical Lugs One Conductor, One Hole Features • Manufactured from electrolytic seamless copper tubing • Compact design • Range taking • Re-usable • UL Listed and CSA Certified for 600 volts TYPE LO 453G LR-2 6 01 9 Benefits • Provides maximum conductivity and strength • Saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability for copper conductor C Fig. 1 Fig. 2 Fig. 3 Fig. 4 Catalog Number Figure Number Bolt Size Wire Range C D E Dimensions F G H T Hex Size LO-4 1 1/4 4-14 17/64 3/4 5/8 1-3/8 9/32 1/2 25/32 Slot LO-0 2 1/4 1/0-14 9/32 11/16 27/32 1-3/4 13/32 3/4 11/16 Slot LO-250 4 5/16 250kcmil-6 21/64 1 1-1/4 2-9/32 7/16 63/64 7/8 3/8 LO-350SH 3 1/2 350kcmil-4 17/32 7/8 1 2-7/32 1/2 1-1/8 1-3/16 3/8 LO-350STD 3 3/8 350kcmil-4 13/32 1-1/4 1-1/8 2-5/8 1/2 1-1/8 1-1/16 3/8 LO-500 4 3/8 500kcmil-4/0 25/64 1-1/4 1-9/16 3-5/16 7/8 1-1/2 1-1/2 3/8 LO-600 4 3/8 600kcmil-1 13/32 1-7/16 1-11/16 3-5/8 7/8 1-1/2 1-1/2 3/8 LO-1000 4 1/2 1000kcmil-500kcmil 17/32 1-17/32 1-7/8 3-15/16 27/32 2 2-1/16 3/8 Tested to UL 486A-486B, UL File E6207 163 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Copper Mechanical Lugs One Conductor, Two Hole Features • Manufactured from electrolytic seamless copper tubing • Compact design • Range taking • Re-usable • UL Listed and CSA Certified for 600 volts TYPE VT LO-S 453G LR-2 6 01 9 Benefits • Provides maximum conductivity and strength • Saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability for copper conductor C Catalog Number Wire Range Bolt Size C D E F VT-4-S 4-14 #10 15/64 9/16 1 1-3/4 LO-0-S 1/0-14 1/4 9/32 11/16 1-9/16 LO-250-S 250kcmil-6 3/8 13/32 1 LO-350-S 350kcmil-4 3/8 7/16 LO-600-S 600kcmil-1 1/2 LO-1000-S 1000kcmil-500kcmil 1/2 Dimensions G H J T Hex Size 1/4 1/2 1/2 25/32 Slot 2-1/2 3/8 3/4 7/8 19/32 Slot 1-3/4 3-3/32 3/8 1 1 7/8 3/8 7/8 2 3-1/2 3/8 1-1/8 1-1/16 1-1/4 3/8 9/16 1-7/16 2 3-7/8 3/8 1-1/4 1-1/16 1-1/2 3/8 9/16 1-9/16 2-1/2 4-1/2 3/8 1-5/8 1-3/16 2-1/16 3/8 Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 164 Copper Mechanical Lugs One Conductor, One Hole Features • Manufactured from electrolytic copper tubing and strip stock • Compact design • Range taking • Re-usable • UL Listed and CSA Certified for 600 volts • XT-6DB and XT-4DB are UL 467 Listed and suitable for direct burial TYPE XT LY LR-2 6 01 9 453G Benefits • Provides maximum conductivity and strength • Saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability for copper conductor C Fig. 1 Fig. 2 Fig. 3 Fig. 4 Catalog Number Figure Number Wire Range Bolt Size C D E Dimensions F G H T Hex Size XT-10 3 10-14 #6 5/32 9/32 17/32 7/8 3/16 5/16 17/32 Slot XT-6 4 6-18 #10 13/64 3/8 17/32 1 7/32 3/8 3/4 Slot XT-6DB 3 6-14 #10 13/64 3/8 17/32 1 7/32 3/8 3/4 Slot XT-4 3 4-14 & List Comb. (A) 1/4 17/64 1/2 5/8 1-1/8 1/4 1/2 5/8 Slot XT-4DB 3 4-14 & List Comb. (A) 1/4 17/64 1/2 5/8 1-1/8 1/4 1/2 5/8 Slot XT-0 3 1/0-6 & List Comb. (B) 1/4 17/64 5/8 29/32 1-17/32 7/16 5/8 1 Slot XT-40 1 4/0-6 5/16 11/32 1 1-1/16 2-3/16 9/16 .81 1-5/8 EH 5/8 XT-500* 1 500kcmil-2/0 3/8 7/16 1-3/8 1-11/16 3-3/16 7/8 1-1/2 2-9/16 EH 3/4 LY-250-S 2 250kcmil-6 1/4 17/64 1 13/16 1-13/16 3/8 1 1 3/8 LY-600 2 600kcmil-1/0 (C) 3/8 13/32 1-7/16 1-7/8 3-5/16 7/8 1-1/2 1-3/8 3/8 LY-600-S 2 600kcmil-1/0 (C) 5/16 21/64 1-7/16 1-1/8 2-9/16 1/2 1-3/8 1-3/8 3/8 *Furnished with Pressure Plate EH External Hex (A) UL Listed wire combinations: (2) #14; (2) #12; (2) #10; (2) #8 and (4) #16 (B) UL Listed wire combinations: (2) #6 and (2) #8 (C) UL Listed wire combinations: (2) #4/0; (2) #3/0; (2) #2/0, and (2) #1/0 Tested to UL 486A-486B, UL File E6207 165 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Copper Post Connectors 453G Features • Manufactured from high conductivity copper alloy • Compact design • Range taking • Re-usable • UL Listed and CSA Certified for 600 volts TYPE CP LR-2 6 01 9 Benefits • Provides long lasting reliable contact • Saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability for copper conductor C W L H Catalog Number Wire Range Bolt Size Stud Hole Size L W Dimensions H Hex Size CP-8 8-14 10 13/64 51/64 3/8 27/64 Slot CP-4 4-14 1/4 17/64 1-3/32 17/32 35/64 Slot CP-0 1/0-8 5/16 11/32 1-1/2 3/4 5/8 1/4 CP-250 250kcmil-6 3/8 13/32 1-31/32 15/16 1-1/16 1/4 CP-500* 500kcmil-4/0 1/2 17/32 2-31/32 1-3/8 1-7/16 3/8 CP-1000* 1000kcmil-500kcmil 1/2 17/32 3-31/32 2-1/32 2-3/16 1/2 * Not CSA Certified Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 166 Copper, Box Type Mechanical Lugs Features • Manufactured from electrolytic seamless copper tubing • Compact design • Range taking • Re-usable • UL Recognized and CSA Certified for 600 volts • Bossed mounting holes TYPE CO LR-2 6 01 9 Benefits • Provides maximum conductivity and strength • Saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability for copper conductor • Acts as an anti-rotation device and prevents the connector from turning C Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5 W Dimensions Bossed Style Boss Mounting And Outside Hole Tapped Dimensions Catalog Number Figure Number Wire Range L W Height With Maximum Wire CO3RP 1 6-14 3/8 11/32 21/32 8-32 CO3SP 1 6-14 3/8 11/32 21/32 CO4RP 2 4-14 15/32 29/64 CO4SP 2 4-14 15/32 CO4CW 3 4-14 CO4CP 8 CO4DD CO4-3 L Fig. 6 Fig. 7 Fig. 8 Top Hole Tapped Top Hole And Inner Side Walls Tapped Bottom Clearance Hole Round .216-.220 1/4-28 - - 10-32 Square .216-.220 1/4-28 - - 19/32 10-32 Round .227-.231 5/16-24 - - 29/64 19/32 10-32 Square .227-.231 5/16-24 - - 15/32 29/64 3/4 - - - 3/8-27 .203 4-14 15/32 29/64 21/32 - - 5/16-24 - .265 5 4-14 29/32 29/64 19/32 10-32 Round .227-.231 5/16-24 - - 6 4-14 1-29/64 29/64 19/32 10-32 Square .227-.231 5/16-24 - - Contact Factory for Availability and Minimum Order Requirements Tested to UL 486A-486B, UL File E6207 167 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Copper, Box Type Mechanical Lugs Features • Manufactured from electrolytic seamless copper tubing • Compact design • Range taking • Re-usable • UL Recognized and CSA Certified for 600 volts • Bossed mounting holes TYPE CO LR-2 6 01 9 Benefits • Provides maximum conductivity and strength • Saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability for copper conductor • Acts as an anti-rotation device and prevents the connector from turning C L W Fig. 1 Fig. 2 Fig. 3 Dimensions Bossed Style Boss Mounting And Outside Hole Tapped Dimensions Catalog Number Figure Number Wire Range L W Height With Maximum Wire CO5RP 1 1/0-6 5/8 9/16 29/32 10-32 CO5SP 1 1/0-6 5/8 9/16 29/32 CO5CW 1 1-14 5/8 17/32 CO5SW 2 1/0-14 5/8 CO6RP 3 4/0-2 CO7 4 CO8 4 Fig. 4 Top Hole Tapped Top Hole And Inner Side Walls Tapped Bottom Clearance Hole Round .227-.231 3/8-27 - - 10-32 Square .227-.231 3/8-27 - - 3/4 - - - 7/16-20 .205 17/32 11/16 12-24 Square .248-.252 - 7/16-20 - 1 13/16 1-9/16 1/4-20 Round .2825-.2875 9/16-24 - - 500kcmil-1/0 1-3/8 1-1/8 2-3/8 1/4-20 Round .3025-.3225 5/8-18 - - 1000kcmil-250kcmil 1-15/16 1-33/64 3-1/2 5/16-18 Round .365-.380 3/4-16 - - Contact Factory for Availability and Minimum Order Requirements Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 168 Copper, Box-Type Mechanical Lugs with Pressure Plate LR-2 6 01 9 Features • Manufactured from electrolytic seamless copper tubing • Compact design • Range taking • Re-usable • UL Recognized and CSA Certified for 600 volts • Bossed mounting holes TYPE CO-PP • Pressure plate • Electro Tin Plated C Benefits • Provides maximum conductivity and strength • Saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability for copper conductor • Acts as an anti-rotation rotation device and prevents the connector from turning • Prevents screw damage to the conductor • Provides low contact resistance H L W Fig. 1 Fig. 2 Catalog Number Figure Number Wire Range L W H CO4RPP* 1 4-14 9/16 29/64 41/64 D-2742+ 1 1/0-6 47/64 9/16 D-2741+ 1 1/0-6 47/64 D-2740+ 2 4/0-2 D-2738+ 2 D-2739+ 2 Dimensions Bottom Boss Size Outside Bottom Boss Tapped Set Screw In Top Round .227-.231 10-32 5/16-24 Steel Headless 61/64 Round .227-.231 10-32 3/8-27 Steel Headless 9/16 61/64 Square .227-.231 10-32 3/8-27 Steel Headless 1-9/64 13/16 1-5/8 Round .2825-.2875 1/4-20 9/16-24 Steel Hex Head 500kcmil-1/0 1-21/32 1-1/8 2-3/8 Round .3025-.3225 1/4-20 5/8-18 Steel-Cap Hex Head 1000kcmil-500kcmil 2-1/4 1-33/64 3-1/2 Round .365-.380 5/16-18 3/4-16 Steel-Cap Hex Head * UL Recognized for both aluminum and copper conductor, 75˚ C rating. + UL Recognized for copper conductors only Tested to UL 486B, UL File E6207 169 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Copper Mechanical Lugs One Conductor, One Hole 453G Features • Manufactured from solid copper alloy • Compact design • Range taking • Re-usable • UL Listed and CSA Certified for 600 volts TYPE TC LR-2 6 01 9 Benefits • Provides maximum conductivity and strength • Space saving • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability for copper conductor C H L W Catalog Number Wire Range Bolt Size Hole Dia. L Dimensions W H Hex Size TC-6 6-14, (2) #8 #10 13/64 13/16 5/16 1/2 Slot Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 170 Copper Service Entrance Mechanical Lugs Features • Manufactured from high strength copper tubing • Compact design • Versatile TYPE SX Benefits • Provides maximum conductivity for copper conductors • Requires very little space • Can be installed with either screwdriver, wrench, or pliers C H W L Catalog Number Wire Range L Dimensions W H SX-12 12str 9/32 1/4 3/8 SX-10-8 8-10str 5/16 1/4 31/64 SX-6+ 6str 7/16 11/32 11/16 SX-4+ 4str 1/2 13/32 25/32 SX-2 2str 3/4 31/64 15/16 + REA Listed 171 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Copper Splicer/Reducer 453G Features • Manufactured from electrolytic seamless copper tubing • Compact design • Range taking • Re-usable • UL Listed for 600 volts • V-bottom collar with serrations TYPE 2SC • Two screw design Benefits • Provides maximum conductivity and strength • Saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability for copper conductor • Wires are held securely between set screws and v-bottom providing superior pullout strength • For light duty applications C Catalog Number Wire Range L W Dimensions H Screw Hex Size 2SC-35 6-14 7/8 21/64 11/16 Slotted Headless Slot 2SC-50 4-14 7/8 3/8 3/4 Slotted Headless Slot 2SC-70 2-4 1 15/32 29/32 Slotted Headless Slot 2SC-125 2/0-1/0 1-1/16 39/64 13/16 Slotted Hex Head Slot 2SC-225 250kcmil-3/0 2-5/16 49/64 1-7/16 Hex Head 7/32 Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 172 Copper Splicer/Reducer 453G Features • Manufactured from electrolytic copper tubing and strip stock • Compact design • Range taking • Re-usable • UL Listed and CSA Certified for 600 volts • V-bottom collar TYPE N Benefits • Provides maximum conductivity and strength • Saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability for copper conductor • Wires are wedged between arched pressure bar and collar establishing positive contact and firm permanent grip C Catalog Number Wire Range D F N-25 10-14 9/32 13/16 N-35 6-14 & List Combination (A) 7/16 N-70 2-8 & List Combination (B) N-125 N-225 Dimensions H T Hex Size 1-4 19/32 Slot 1-3/16 3/8 11/16 Slot 1/2 1-3/8 1/2 31/32 Slot 1/0-2 5/8 1-3/4 5/8 1-1/4 Slot 4/0-2 1 2-9/16 1 1-21/32 7/32 (A) UL Listed wire combinations: (2) #10; (2) #12; (2) #14; (1) #12 and (1) #14; (1) #10 and (1) #12 (B) UL Listed wire combinations: (1) #8 and (1) #4; (1) #8 and (1) #6; (2) #4; (3) #8; (3) #6; (2) #8 and (1) #4; (2) #8 and (1) #6; (1) #6 and (1) #4; (2) #6 Tested to UL 486A-486B, UL File E6207 173 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 LR-2 6 01 9 Copper Mechanical Lugs Two Conductor, One Hole Features • Manufactured from electrolytic copper tubing and strip stock • Compact design • Range taking • Re-usable • UL Listed and CSA Certified for 600 volts • V-bottom collar (Type LU) TYPE MU LU 453G LR-2 6 01 9 Benefits • Provides maximum conductivity and strength • Saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability for copper conductor • Wires are wedged between arched pressure bar and collar establishing positive contact and firm permanent grip C K Fig. 1 Fig. 2 Catalog Number Figure Wire Number Range Bolt Size Collar Style C D E F Dimensions G H K T Hex Size MU-250 1 Two: 250kcmil-6 3/8 Square 25/64 1 1-9/16 2-15/16 7/8 1-1/2 1-5/8 15/16 1/4 MU-350 1 Two: 350kcmil-1/0 1/2 Round 9/16 1-9/16 1-13/16 3-5/16 7/8 1-3/4 1-7/8 1-9/16 3/8 MU-600 1 Two: 600kcmil-4/0 1/2 Round 9/16 1-1/4 1-13/16 3-5/8 7/8 2-1/4 2-1/2 1-3/4 3/8 LU-2 2 Two: 4/0-2 3/8 V-bottom 13/32 1 1-15/16 3-11/32 15/16 1-1/2 1-5/8 1-7/8 7/32 LU-4 2 Two: 350kcmil-1/0 3/8 V-bottom 13/32 1-1/4 1-3/4 3-1/2 21/32 1-3/4 2 2-7/32 5/16 LU-6 2 Two: 500kcmil-1/0 1/2 V-bottom 17/32 1-1/2 2-3/16 4-7/16 27/32 2 2-1/4 2-9/16 5/16 Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 174 Bronze, One Conductor Mechanical Lugs One Mounting Hole Features • Range taking • Easily installed with a key wrench • Convenient peep hole • Re-usable • UL Listed and CSA Certified for 600 volts TYPE CL AP 8M24 Benefits • Permits inventories to be kept to a minimum • Time savings • Easy inspection • Provides efficient use and flexibility in the field • Ensures reliability C es Replac ies VL Ser Dimensions Catalog Number Wire Range G A B C D J F CL-1-8† 8-14 1/4 1-1/8 9/16 1/2 1/8 17/32 9/32 CL-1-4† 4-8 1/4 1-1/8 5/8 1/2 1/8 17/32 9/32 CL-1-1 1-4 1/4 1-5/8 13/16 5/8 7/32 1 11/32 CL-1-2/0 2/0-1 3/8 1-15/16 1 13/16 1/4 1-3/16 7/16 CL-1-4/0 4/0-2/0 3/8 2-3/8 1-1/4 1 9/32 1-13/32 17/32 CL-1-300 300kcmil-4/0 1/2 2-3/4 1-1/2 1-3/16 5/16 1-17/32 5/8 CL-1-500 500kcmil-300kcmil 1/2 3-1/16 1-11/16 1-3/8 11/32 1-13/16 3/4 CL-1-750 750kcmil-500kcmil 1/2 3-25/32 2-3/16 1-5/8 13/32 2-1/8 1 CL-1-1000 1000kcmil-750kcmil 5/8 4-5/16 2-15/32 1-7/8 15/32 2-11/32 1-3/16 † With Filister head screw. All other, hex socket screw. UL File E158587 175 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 -1 0 0 9 7 3-1 Bronze, One Conductor Mechanical Lugs Two Mounting Hole 8M24 Features • Range taking • Easily installed with a key wrench • Convenient peep hole • Re-usable • UL Listed and CSA Certified for 600 volts TYPE CL AP -1 0 0 9 7 3-1 Benefits • Permits inventories to be kept to a minimum • Time savings • Easy inspection • Provides efficient use and flexibility in the field • Ensures reliability es Replac ies VL Ser C Dimensions Catalog Number Wire Range G A B C D J F H CL-1-2/0N 2/0-1 1/2 3-15/16 3 1 1/4 11/16 9/16 1-3/4 CL-1-4/0N 4/0-2/0 1/2 4-1/8 3 1 9/32 1-9/32 9/16 1-3/4 CL-1-300N 300kcmil-4/0 1/2 4-3/16 3 1-3/16 5/16 1-15/32 9/16 1-3/4 CL-1-500N 500kcmil-300kcmil 1/2 4-7/8 3-1/2 1-3/8 11/32 1-13/16 9/16 1-3/4 CL-1-750N 750kcmil-500kcmil 1/2 5-3/32 3-1/2 1-3/4 13/32 2-1/8 9/16 1-3/4 CL-1-1000N 1000kcmil-750kcmil 1/2 5-1/4 3-1/2 3 15/32 2-1/8 9/16 1-3/4 Furnished with bolt holes and spacing to fit equipment supplied with NEMA type connector mounting pads. UL File E158587 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 176 Bronze Mechanical Lugs One Conductor Features • Manufactured from high strength cast bronze TYPE HL C 8M24 Benefits • Provides maximum conductivity and a high degree of breakage resistance • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability for copper conductor • Provides positive grip and low contact resistance. • Range taking • Re-usable • UL Listed for 600 volts • Pressure pad/saddle K Fig. 1 Fig. 2 Catalog Number Figure Number Wire Range Bolt Size A C E F Dimensions G HL4-1 1 4 str-8 sol 1/4 9/16 9/32 5/8 1-1/4 HL8-1 1 1str-4 sol 1/4 3/4 9/32 11/16 HL13-1 1 2/0 str-1 str 3/8 13/16 13/32 HL21-1 1 4/0 str-2/0 str 3/8 1 HL30-1 1 300kcmil-4/0 str 1/2 HL35-1 1 350kcmil-250kcmil HL50-1 1 HL75-1 H J K 5/16 5/8 - 3/16 1-9/16 11/32 11/16 - 7/32 7/8 1-7/8 7/16 7/8 - 7/32 7/16 1 2-3/16 1/2 1 - 1/4 1-1/16 9/16 1-1/4 2-1/2 5/8 1-1/4 - 5/16 1/2 1-3/16 9/16 1-1/4 2-9/16 5/8 1-1/4 - 5/16 500kcmil-300kcmil 1/2 1-3/8 9/16 1-1/2 3 3/4 1-3/8 - 11/32 1 750kcmil-500kcmil 5/8 1-5/8 11/16 1-3/4 3-7/16 7/8 1-3/4 - 3/8 HL35-2N 2 350kcmil-250kcmil 1/2 1-1/2 9/16 3 4-1/4 5/8 3 1-3/4 5/16 HL50-2N 2 500kcmil-300kcmil 1/2 1-1/2 9/16 3 4-7/16 5/8 3 1-3/4 11/32 HL75-2N 2 750kcmil-500kcmil 1/2 1-5/8 9/16 3 4-11/16 5/8 3 1-3/4 3/8 Contact Factory for Availability and Minimum Order Requirements UL File E158587 177 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Bronze, Two and Three Conductor Mechanical Lugs Features • Range taking TYPE CL AP 8M24 Benefits • Permits inventories to be kept to a minimum • Time savings • Easy inspection • Provides efficient use and flexibility in the field • Ensures reliability • Easily installed with a key wrench • Convenient peep hole • Re-usable • UL Listed and CSA Certified for 600 volts -1 0 0 9 7 3-1 es Replac L3 V & 2 L V Series C Fig. 1 Fig. 2 Fig. 3 Fig. 4 Dimensions Catalog Number Figure Number Wire Range G A B C D E F H J CL-2-8† 1 8-14 1/4 2-3/16 1-3/4 5/8 1/8 11/16 9/32 5/8 15/32 CL-2-4† 1 4-8 1/4 2-1/2 2 1 1/8 1 9/32 5/8 17/32 CL-2-1 1 1-4 3/8 2-13/16 2 1-1/4 7/32 1-1/4 7/16 1 19/32 CL-2-2/0 1 2/0-1 1/2 4-7/16 3-1/2 1-1/2 1/4 1-9/16 5/8 1-3/4 13/32 CL-2-4/0 1 4/0-2/0 1/2 4-5/8 3-1/2 1-3/4 9/32 1-3/4 5/8 1-3/4 15/16 CL-2-300 1 300kcmil-4/0 1/2 4-3/4 3-1/2 2 5/16 2-1/8 5/8 13-3/4 1-9/16 CL-2-500 1 500kcmil-300kcmil 1/2 5-3/8 3-15/16 2-1/2 11/32 2-1/2 5/8 1-3/4 1-13/16 CL-2-700 2 700kcmil-500kcmil 1/2 5-19/32 4 4 13/32 2-15/16 5/8 1-3/4 2-1/8 CL-2-1000 2 1000kcmil-750kcmil 1/2 5-27/32 4 4 15/32 3-1/4 5/8 1-3/4 2-11/32 CL-3-4/0 3 4/0-2/0 1/2 4-5/8 3-3/8 2-1/2 9/32 2-3/4 5/8 1-3/4 15/16 CL-3-300 3 300kcmil-4/0 1/2 4-3/4 3-1/2 3 5/16 3-1/4 5/8 1-3/4 1-17/32 CL-3-500 4 500kcmil-300kcmil 1/2 5-3/8 4 4 11/32 3-3/4 5/8 1-3/4 1-13/16 CL-3-750 4 750kcmil-500kcmil 1/2 5-19/32 4 4 13/32 4-3/8 5/8 1-3/4 2-1/8 CL-3-1000 4 1000kcmil-750kcmil 1/2 5-27/32 4 4 15/32 4-13/16 5/8 1-3/4 2-11/32 † With Filister Head Screw UL File E158587 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 178 Bronze Mechanical Lugs Two Conductor Features • Manufactured from high strength cast bronze TYPE H2L Benefits • Provides maximum conductivity and a high degree of breakage resistance • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability for copper conductor • Requires less space than two individual connectors • Provides positive grip and low contact resistance • Range taking • Re-usable • UL Listed for 600 volts • Compact design • Pressure pad/saddle C Fig. 1 Fig. 2 Catalog Number Figure Wire Range Number Minimum Maximum Bolt Size C D E F H2L-13-1 1 1 str 2/0 str 1/2 9/16 1-5/8 1-1/2 2-1/2 H2L-21-1 1 2/0 str 4/0 str 1/2 9/16 1-3/4 1-3/4 H2L-21-2N 2 2/0 str 4/0 str 1/2 9/16 1-3/4 H2L-30-2N 2 4/0 str 300kcmil 1/2 9/16 H2L-35-2N 2 250kcmil 350kcmil 1/2 H2L-50-2N 2 300kcmil 500kcmil H2L-75-2N 2 500kcmil 750kcmil Dimensions G H J K 3/4 1-5/8 - 7/32 2-15/16 7/8 1-7/8 - 5/16 3 4-3/16 5/8 1-7/8 1-3/4 5/16 2 3 4-3/8 5/8 2 1-3/4 5/16 9/16 2-1/8 3 4-7/16 5/8 2-1/4 1-3/4 5/16 1/2 9/16 2-7/16 3 4-1/2 5/8 2-1/2 1-3/4 3/8 1/2 9/16 3-1/16 3 4-11/16 5/8 3 1-3/4 7/16 UL File E158587 179 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Bronze Mechanical Lugs Three Conductor, Two Mounting Hole Features • Manufactured from high strength cast bronze TYPE H3L 8M24 Benefits • Provides maximum conductivity and a high degree of breakage resistance • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability for copper conductor • Requires less space than three individual connectors • Provides positive grip and low contact resistance • Range taking • Re-usable • UL Listed for 600 volts • Compact design • Pressure pad/saddle C Catalog Number Wire Range Minimum Maximum Bolt Size C D E F Dimensions G H J K H3L-21-2N 2/0 str 4/0 str 1/2 9/16 2-5/8 3 4-3/16 5/8 1-7/8 1-3/4 5/16 H3L-30-2N 4/0 str 300kcmil 1/2 9/16 3-1/16 3 4-3/8 5/8 2-3/8 1-3/4 5/16 H3L-35-2N 250kcmil 350kcmil 1/2 9/16 3-3/16 3 4-7/16 5/8 2-3/8 1-3/4 5/16 H3L-50-2N 300kcmil 500kcmil 1/2 9/16 3-5/8 3 4-1/2 5/8 2-1/2 1-3/4 3/8 UL File E158587 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 180 Economy Cast Bronze Ground Rod Clamps 667P Features • Manufactured from cast bronze • Supplied with stainless steel hardware • UL Listed and CSA Certified for 600 volts • Suitable for grounding and bonding in applications such as swimming pools and spas TYPE CGRC Benefits • Ensures maximum strength and durability • Suitable for direct burial in earth or concrete • Ensures reliability for copper conductor C H W L Catalog Number Ground Rod Size Rebar Size Ground Rod Wire Range Rebar Wire Range L Dimensions W H CGRC-38 3/8 #3 4-10 4-10 1/2 11/16 1 CGRC-48 1/2 #4 2-10 2-10 9/16 27/32 1-3/16 CGRC-58 5/8 #5 2-10 4-10 9/16 15/16 1-9/32 CGRC-68 3/4 #6 2-10 4-10 9/16 1-1/16 1-13/32 Plain copper finish. Tested to UL 467, UL File E34440 181 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 LR-2 6 01 9 Cast Bronze Ground Rod Clamps 667P Features • Manufactured from cast bronze • Supplied with stainless steel or silicone bronze hardware • UL Listed and CSA Certified for 600 volts TYPE BGRC LR-2 6 01 9 Benefits • Ensures maximum strength and durability • Suitable for direct burial in earth or concrete • Ensures reliability for copper conductor C H L W Catalog Number Ground Rod Size Rebar Size Ground Rod Wire Range Rebar Wire Range L Dimensions W H BGRC-48 1/2 - 2-10 - 7/8 3/4 1-1/4 BGRC-58 5/8 #5 1/0-8 1/0-8 1-1/32 29/32 1-13/32 BGRC-68 3/4 - 1/0-8 - 1 1 1-5/8 Tested to UL 467, UL File E34440 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 182 Cast Bronze Ground Rod Clamp TYPE SRC Features • Manufactured from bronze alloy • Stainless steel bolt • UL Listed for both copper clad and galvanized ground rods • Range taking Benefits • Provides maximum strength and superior conductivity • For direct burial • Ensures reliability • Reduces inventory requirement C Catalog Number Ground Rod Size Ground Rod Wire Range SRC-1/0 3/8, 1/2, 5/8 3/4 10 sol - 1/0 str 8 sol - 1/0 str L Dimensions W H 13/16 1 1-1/2 UL File E198108 183 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Ground Rod Clamps 667P Features • Manufactured from seamless bronze tubing • Supplied with silicon bronze screw TYPE GRC • UL Listed and CSA Certified for 600 volts except GRC-75 • Suitable for grounding and bonding in applications such LR-2 6 01 9 Benefits • Provides maximum strength and superior conductivity • Ground rod clamp is suitable for direct burial in earth or concrete • Ensures reliability for copper conductor as swimming pools and spas C L W H Catalog Number Ground Rod Size Ground Wire Range Rebar Size Rebar Wire Range L Dimensions W GRC-38 3/8 4-10 #3 4-10 5/8 5/8 GRC-58+ 5/8 2-8 - - 15/16 7/8 GRC-68 3/4, 5/8 2-8 for 3/4 rod, 1/0-8 for 5/8 rod #5 1/0-8 1 1 GRC-75* 3/4 3/0-8 - - 3/4 1-5/32 Plain copper finish. + REA Listed. * Not UL Listed. Tested to UL 467, UL File E34440 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 184 Die Cast Ground Clamp 8M24 Features • Manufactured from die cast zinc alloy • UL Listed for 600 volts • Assembled with zinc plated steel hardware TYPE DCGC C Benefits • Provides maximum durability while providing economy • Ensures reliability for copper conductor • Provides corrosion resistance L W H Catalog Number Conduit Size Ground Wire Range L W H DCGC-1 1/2, 3/4, 1 2-8 2-13/64 1-3/8 1-1/2 UL File E158587 185 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Cast Brass Ground Clamp 8M24 Features • Manufactured from cast brass • UL Listed and CSA Certified for 600 volts • Type BGC-DB supplied with stainless steel or silicone bronze hardware TYPE BGC LR- 701570 Benefits • Provides maximum conductivity and strength • Ensures reliability for copper conductor • BGC-1DB and BGC-2DB are suitable for direct burial in earth or concrete. Can be used to ground swimming pools and spas. C L W H Catalog Number Pipe Size Ground Wire Range L Dimensions W H BGC-1 1/2, 3/4, 1 2-10 2-9/32 2-17/32 1-1/2 BGC-2 1-1/4, 1-1/2, 2 2-10 3-9/16 2-1/4 2 BGC-1DB* 1/2, 3/4, 1 2-10 2-9/32 2-17/32 1-1/2 BGC-2DB* 1-1/4, 1-1/2, 2 2-10 3-8/16 2-1/4 2 * Suitable for direct burial in earth or concrete. UL File E158587 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 186 Cast Bronze Ground Clamps 8M24 Features • Manufactured from cast bronze • UL Listed for 600 volts • Versatile TYPE BGC C Benefits • Provides maximum conductivity and strength • Ensures reliability for copper conductor • Type BGC supplied with conduit hub for 1/2"-1" rigid conduit; type BGC-A can be used for bare or armoured cable L L W W H H Fig. 1 Fig. 2 Catalog Number Figure Number Pipe Size Conduit Hub Size Wire Range H W Dimensions L BGC1-50 1 1/2–1 1/2 4str-8sol 1-1/2 1-1/32 2-1/4 BGC1-75 1 1/2–1 3/4 4str-8sol 1-1/2 1-1/32 2-1/4 BGC1-10 1 1/2–1 1 4str-8sol 1-1/2 1-1/32 2-1/4 BGC2-50 1 1-1/4–2 1/2 4str-8sol 2 1-3/4 3-19/32 BGC2-75 1 1-1/4–2 3/4 4str-8sol 2 1-3/4 3-19/32 BGC2-10 1 1-1/4–2 1 4str-8sol 2 1-3/4 3-19/32 BGC-1A* 2 1/2–1 - 4str-8sol 1-1/2 1-3/8 2-1/4 BGC-2A 2 1-1/4–2 - 4str-8sol 2 2-3/32 3-19/32 * CSA Certified UL File E158587 187 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Cast Bronze Ground Clamps Features • Manufactured from bronze alloy • UL Listed for direct burial in earth or concrete • Lay-In feature TYPE BGDB Benefits • Ensures maximum strength and superior conductivity • Ensures reliability • Reduces installation time C Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5 Catalog Number Figure Number Pipe Size Rebar Size Ground Rod Size Ground Wire Range Screw Material L Dimensions W BGC-2T-DB* 1 1/2-1 3/8-1 1/2-1 2str-10sol silicon bronze 2-3/4 2-1/4 BGC-2P-DB* 2 1/2-1 3/8-1 1/2-1 2str-10sol silicon bronze 2-3/4 2-1/4 BGC-2PS-DB+ 3 1/2-1 3/8-1 1/4-1 2str-10sol 2 #8sol stainless steel 2-1/4 2-1/4 BGC-4/0P-DB= 4 1/2-1 3/8-1 1/2-1 4/0-8str stainless steel 3 2-1/4 BGC-4/0S-DB= 5 1/2-1 3/8-1 1/2-1 4/0-8str stainless steel 2-3/4 2-1/4 * UL File E207816 + UL File E198108 = UL File E178441 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 188 Copper Lay-In Ground Lug Direct Burial Features • Lay-in feature TYPE GBL-DB C 667P Benefits • Provides ease of installation of continuous loop grounding conductor • Suitable for direct burial and for use with copper conductors • Resists oxidation and corrosion in earth or concrete • Ensures reliability • Manufactured from high strength copper • Stainless steel 1/4-28 torque screw • Rated for 600 volts D E G T C H F Catalog Number Ground Wire Range Bolt Size C D E Dimensions F G GBL-4DB 4-14 10 .218 .680 .470 1.150 GBL-4DB-14 4-14 10 .265 .680 .470 1.150 H T Screw Type .190 .375 .825 Slot .210 .472 .825 Slot * Add T to order tin plating Tested to UL 467, UL File E34440 189 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 LR-2 6 01 9 Copper Neutral Bars Features • Manufactured from high strength copper tubing • Range taking TYPE D167 L 1 Benefits • Provides maximum conductivity • A wide range of conductor sizes can be used in the same connector • Ensures reliability for copper conductor • UL Recognized for 600 volts C H W L Wire Range Dimensions Catalog Number Number Of Taps Main Tap L Height With Maximum Wire W Bolt Size Two Mounting Holes Mounting Hole Positions From End Of Distance Bar To First Between Mounting Hole Holes D167-4 4 4-14 6-14 2-3/4 3/4 11/32 #10 13/64 .581 (2nd hole) 1.98 D167-6 6 4-14 6-14 3-1/2 3/4 11/32 #10 13/64 .978 (3rd hole) 1.98 D167-8 8 4-14 6-14 4-7/16 3/4 11/32 #10 13/64 1.375 (4th hole) 1.98 D167-10 10 4-14 6-14 5-1/8 3/4 11/32 #10 13/64 1.772 (5th hole) 1.98 D167-12 12 4-14 6-14 5-15/16 3/4 11/32 #10 13/64 2.169 (6th hole) 1.98 D167-14 14 4-14 6-14 6-23/32 3/4 11/32 #10 13/64 2.566 (7th hole) 1.98 Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 190 Copper Neutral Bars Features • Manufactured from high strength copper tubing • Compact design • Range taking TYPE CAN Benefits • Provides maximum conductivity • Up to 42 circuit taps can be made in just 5 1/2" of space • A wide range of conductor sizes can be used in the same connector • Ensures reliability for copper conductor • Provides easy wire insertion • UL Recognized and CSA Certified • Circuit bars inserted at a 20 angle C LR-2 6 01 9 W H L Fig. 1 Fig. 2 Fig. 3 Fig. 4 Wire Range L Dimensions Height With Maximum Wire W Two Tapped Mounting Holes 6-14 2-5/16 1-5/16 5-1/8 10-32 250kcmil-6 6-14 3 1-5/16 4-13/32 10-32 36 250kcmil-6 6-14 3 1-5/16 5-1/8 10-32 1 42 250kcmil-6 6-14 3 1-7/16 5-1/2 10-32 R-16 2 Mounting block of general purpose (phenolic black) suitable for mounting any of CAN Neutrals. 2-1/2" wide x 2-1/2" long x 1" thick. E-223 3 10-32 x 1/2" round head steel machine screws for fastening neutrals to mounting blocks. (Use lock washer to provide rigid assembly.) E-153 3 1/4-28 wire pressure screw 7/16" long. Screw is steel, zinc plated and chromate dipped. N-174 4 Supplied in 5' 9" lengths. Approximately 174 outlets. Wire range 14-6. Catalog Number Figure Number Number Of Taps Main Tap CAN-300 1 24 250kcmil-6 CAN-301 1 30 CAN-302 1 CAN-303 Tested to UL 486A-486B, UL File E6207 191 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Copper Split Bolts 453G 701570 Features • Manufactured from high strength copper alloy. TYPE Benefits • Provides maximum conductivity and high breakage resistance. • Precision tooled threads. Allows maximum torque to be applied. • • UL 467 Listed for Grounding and Bonding 8 thru 500kcmil • Suitable for direct burial and earth and concrete. • CSA certified for Grounding and Bonding 8 thru 250kcmil • UL listed and CSA Certified for 600 volts, 90° C • RUS Accepted 8 thru 1/0 AWG • For use with copper conductor types: Solid, Compact, Compressed, Concentric. • ROHS compliant. IK C Catalog Number Range For Equal Main & Tap Min. Tap With One Max. Main Max. Cond Copperweld Str Type A Rebar With 6 or 8 AWG Wire Diameter Dimensions A B C D Recommended Torque (IN-LB) IK-10 10str - 16str 16str - - N/A .057 - .125 .125 0.344 0.500 0.719 80 IK-8 8str - 16str 16str - - N/A .057 - .145 .145 0.375 0.500 0.844 80 IK-6 6sol - 10sol 16sol - - N/A .102 - .162 .165 0.500 0.625 1.047 165 IK-4 4sol - 8sol 16sol 3 No. 12 8A N/A .128 - .204 .215 0.562 0.688 1.047 165 IK-3 2sol - 6sol 12sol 3 No. 9 5A N/A .162 - .258 .328 0.688 0.812 1.312 275 IK-2 2str - 6sol 14str 3 No. 7 3A N/A .162 - .292 .328 0.688 0.812 1.312 275 IK-1/0 1/0str - 4sol 14sol 3 No. 6 2A N/A .204 - .375 .377 0.750 0.875 1.641 385 IK-2/0 2/0str - 2sol 14str 3 No. 5 - #3 (3/8) .258 - .418 .420 0.812 1.000 1.812 385 IK-3/0 3/0str - 2sol 12sol 7 No. 7 - N/A .258 - .470 0.466 0.875 1.125 2.000 500 IK-250 250kcmil - 1/0sol 10sol 7 No. 5 - #4 (1/2) .325 - .575 0.579 1.000 1.312 2.078 650 IK-350 350kcmil - 4/0str 8sol 19 No. 7 - #5 (5/8 .528 - .682 0.746 1.500 1.625 2.625 650 IK-500 500kcmil - 250kcmil 8sol 19 No. 6 - #6 (3/4) .575 - .815 0.834 1.625 1.812 3.000 825 IK-750 750kcmil - 350kcmil 8sol 19 No. 5 - N/A .682 - .999 1.030 1.938 2.125 3.750 1000 IK-1000 1000kcmil - 500kcmil 8sol - - N/A .815 - 1.153 1.222 2.250 2.500 4.000 1100 UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 192 Three Wire Copper Split Bolts 453G Features • Manufactured from high strength copper alloy. TYPE IK3 • Precision tooled threads. • UL 467 Listed for Grounding and Bonding thru 500kcmil • CSA certified for Grounding and Bonding thru 250kcmil • UL listed and CSA Certified for 600 volts, 90° C • RUS Accepted • For use with copper conductor types: Solid, Compact, Compressed, Concentric. • ROHS compliant. 701570 Benefits • Provides maximum conductivity and high breakage resistance. • Allows maximum torque to be applied. • Suitable for direct burial and earth and concrete. C Catalog Number Range For Equal Main & Tap Min. Tap With One Max. Main Str IK3-8 8str - 16str 16str - IK3-6 6sol - 10sol 16sol IK3-4 4sol - 8sol IK3-2 2str - 6sol Max Cond Copperweld Type A Dimensions Wire Diameter Range A B C D Recommended Torque (IN-LB) - .057 - .145 0.144 0.375 0.500 0.844 80 - - .102 - .162 0.166 0.500 0.625 1.109 165 16sol 3 No. 12 8A .128 - .204 0.217 0.562 0.688 1.266 165 14str 3 No. 7 3A .162 - .258 0.326 0.688 0.812 1.547 275 UL File E6207 193 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Tin Plated Copper Split Bolts 460C Features • Manufactured from high strength copper alloy. TYPE SK • Electro-tin plated bolt, nut, spacer and pressure bar • Precision tooled threads. • UL listed and CSA Certified for 600 volts, 90° C • SK-10, SK-8, SK3, SK-2 SK-1/0, SK-2/0 are RUS Accepted. • For use with copper conductor types: Solid, Compact, Compressed, Concentric. • ROHS compliant. 701570 Benefits • Provides maximum conductivity and high breakage resistance. • Provides low contact resistance. • Suitable for direct burial and earth and concrete. C Catalog Number Range For Equal Main & Tap Min. Tap With One Max. Main Str SK-10 10str - 16str 16str - SK-8 8str - 16str 16str SK-6 8str - 14str SK-4 Max Cond Copperweld Type A Dimensions Wire Diameter Range A B C D Recommended Torque (IN-LB) - .057 - .116 .144 0.375 0.500 0.844 80 - - .057 - .145 0.144 0.375 0.500 0.844 80 14str - - .073 - .146 .166 0.500 0.625 1.109 165 6str - 10str 10sol 3 No. 12 8A .116 - .184 0.217 0.562 0.688 1.266 165 SK-3 4str - 8sol AL 2sol - 8sol CU 8sol AL 8sol CU 3 No. 9 5A .128 - .258 0.326 0.688 0.812 1.547 275 SK-2 2str - 8sol 8sol 3 No. 7 3A .128 - .316 0.326 0.688 0.812 1.547 275 SK-1/0 1/0str - 6sol 10sol 3 No. 6 - .162 - .375 0.376 0.750 0.875 1.641 385 SK-2/0 2/0str - 6str 10sol 3 No. 5 - .184 - .419 .420 0.812 1.000 1.812 385 SK-3/0 3/0str - 4str 6sol 7 No. 7 - .198 - .470 0.466 0.875 1.125 2.000 500 SK-250 250kcmil - 4str 4str 7 No. 5 - .232 - .575 0.577 1.000 1.312 2.328 650 SK-350 350kcmil - 3/0str 1sol 19 No. 7 - .447 - .682 0.746 1.500 1.625 2.625 650 SK-500 500kcmil - 3/0str 1/0str 19 No. 6 - .447 - .815 0.834 1.625 1.812 3.000 825 SK-750 750kcmil - 250kcmil 2/0str 19 No. 5 - .563 - .999 1.030 1.938 2.125 3.750 1000 SK-1000 1000kcmil - 350kcmil 4/0str - - .682 - .1.162 1.222 2.250 2.500 4.000 1100 UL File E12822 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 194 Copper Two Bolt Connectors 453G Features • Manufactured from high strength copper alloy TYPE IKB • Two bolt design • Longer peened bolt • UL Listed, rated for 600 volts • For copper conductor only Benefits • Allows maximum conductivity and high breakage resistance • Allows maximum pressure to be applied directly to the conductor strands • Permits a swivel action for easier installation • Ensures reliability C Catalog Number Main IKB-4/0 + 1/0-4/0 IKB-350 + Copper Wire Range Tap C Dimensions H W 4/0-10 1.10 1.97 1.72 350kcmil-250kcmil 350kcmil-10 1.38 2.48 1.12 IKB-500 500kcmil-400kcmil 500kcmil-10 1.50 2.80 2.25 IKB-800 800kcmil-400kcmil 800kcmil-3/0 1.62 3.32 2.50 IKB-1000 1000kcmil-500kcmil 1000kcmil-3/0 2.00 3.78 3.03 + REA Listed Tested to UL 486A-486B, UL File E6207 195 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Two Bolt Connectors Features • Manufactured from high strength copper alloy TYPE IKS • Electro-tin plated • Two bolt design • Longer peened bolt • Serrated spacer bar • For copper conductor only • Rated for 600 volts Benefits • Allows maximum conductivity and high breakage resistance • Provides low contact resistance • Allows maximum pressure to be applied directly to the conductor strands • Permits a swivel action for easier installation • Makes a secure connection • Ensures reliability C Catalog Number Main IKS-4/0 4/0-1/0 IKS-350 Wire Range Tap C Dimensions H W 4/0-6 1.12 2.31 1.72 350kcmil-250kcmil 350kcmil-6 1.38 2.62 2.12 IKS-500 500kcmil-400kcmil 500kcmil-4 1.50 3.00 2.26 IKS-800 800kcmil-400kcmil 800kcmil-4/0 1.62 3.50 2.50 IKS-1000 1000kcmil-500kcmil 1000kcmil-4/0 2.00 4.03 3.03 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 196 Torque Index TIGHTENING TORQUE VALUES FOR ILSCO MECHANICAL SCREW CONNECTORS C AWG. OR CIRCULAR MILL SIZE 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 250 350 500 600 700 750 800 1000 TIGHTENING TORQUE IN INCH POUNDS EXTERNAL DRIVE SCREW DRIVER WRENCH 35 35 35 40 45 45 50 50 50 50 75 75 75 75 110 110 150 150 180 180 250 250 325 325 375 375 375 375 500 500 TIGHTENING TORQUE VALUES FOR ILSCO SOCKETHEAD SCREW CONNECTORS INTERNAL SOCKET SIZE ACROSS FLATS INCHES TIGHTENING TORQUE IN INCH POUNDS 1/8 5/32 3/16 7/32 1/4 5/16 3/8 1/2 9/16 45 100 120 150 200 275 375 500 600 Please reference the instruction sheet included with your connector for specific torque values. 197 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Insulated Mechanical PBT 199 PBTO 199 PBTD PBTS 200 - 202 PBTM PCT 206 - 207 203 - 205 SPAR 208 209 198 NIMBUS® Two Wire In-Line and Offset Insulated Splicer-Reducer Connectors Features • Broad wire range: 750kcmil-14 • UL Listed and CSA Certified for 600 volts, 90˚ C • Dual rated • Cold temperature rated to -45˚ C • High dielectric strength plastisol • Black cover • Removable plugs ® • Prefilled with De-ox TYPE PBT 453G Benefits • Flexibility in the field • Ensures reliability • For copper or aluminum conductor • Application variability • Chemical resistant • UV Rated • Entry port closure • Prevents oxides from forming H D W L H Fig. 1 Fig. 2 L Fig. 3 W Catalog Number Figure No. No. Of Ports Wire Range L Dimensions W H Hex Size PBT-1/0 1 - 1/0-14 3.11 0.94 1.44 3/16 PBT-250 1 - 250kcmil-6 4.28 1.06 2.04 5/16 PBT-350 1 - 350kcmil-6 4.75 1.31 2.43 5/16 PBT-500 1 - 500kcmil-4 5.38 1.44 3.03 3/8 PBT-750 3 - 750kcmil-250kcmil 7.25 1.75 3.31 3/8 PBTO-4 2 2 4-14 1.17 1.25 1.31 1/8 PBTO-1/0 2 2 1/0-14 1.63 1.63 1.63 3/16 PBTO-3/0 2 2 3/0-6 1.89 1.68 1.86 3/16 Per NEC Article 310-316, allowable ampacities are as follows: #4-95 Amps, 1/0-170 Amps, 3/0-225 Amps, 250-290 Amps, 350-350 Amps, 500-430 Amps, 750-535 Amps Replacement caps & plugs available. Consult Factory Tested to UL 486A-486B, UL File E6207 199 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 LR-2 6 01 9 NIMBUS® Insulated Multi-Tap Connectors - Dual Sided Entry Features • Broad wire range: 750kcmil-14 • UL Listed and CSA Certified for 600 volts, 90˚ C • Dual rated • Cold temperature rated to -45˚ C • High dielectric strength plastisol • Black cover • Removable plugs ® • Prefilled with De-ox TYPE PBTD 453G LR-2 6 01 9 Benefits • Flexibility in the field • Ensures reliability • For copper or aluminum conductor • Application variability • Chemical resistant • UV Rated • Entry port closure • Prevents oxides from forming H Catalog Number PBTD-2-4 PBTD-3-4 PBTD-4-4 PBTD-5-4 PBTD-6-4 PBTD-7-4 PBTD-8-4 PBTD-9-4 PBTD-10-4 PBTD-11-4 PBTD-12-4 PBTD-13-4 PBTD-14-4 PBTD-2-1/0 PBTD-3-1/0 PBTD-4-1/0 PBTD-5-1/0 PBTD-6-1/0 PBTD-7-1/0 PBTD-8-1/0 PBTD-9-1/0 PBTD-10-1/0 PBTD-11-1/0 PBTD-12-1/0 PBTD-13-1/0 PBTD-14-1/0 PBTD-2-3/0 PBTD-3-3/0 PBTD-4-3/0 PBTD-5-3/0 PBTD-6-3/0 PBTD-7-3/0 PBTD-8-3/0 PBTD-9-3/0 No. Of Ports 2 3 4 5 6 7 8 9 10 11 12 13 14 2 3 4 5 6 7 8 9 10 11 12 13 14 2 3 4 5 6 7 8 9 Wire Range 4-14 4-14 4-14 4-14 4-14 4-14 4-14 4-14 4-14 4-14 4-14 4-14 4-14 1/0-14 1/0-14 1/0-14 1/0-14 1/0-14 1/0-14 1/0-14 1/0-14 1/0-14 1/0-14 1/0-14 1/0-14 1/0-14 3/0-6 3/0-6 3/0-6 3/0-6 3/0-6 3/0-6 3/0-6 3/0-6 D W L Dimensions L 1.24 1.70 2.16 2.61 3.07 3.53 3.99 4.45 4.90 5.36 5.82 6.28 6.74 1.67 2.29 2.92 3.54 4.17 4.79 5.42 6.04 6.67 7.29 7.92 8.54 9.17 1.89 2.65 3.42 4.18 4.95 5.71 6.48 7.24 W 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.63 1.63 1.63 1.63 1.63 1.63 1.63 1.63 1.63 1.63 1.63 1.63 1.63 1.68 1.68 1.68 1.68 1.68 1.68 1.68 1.68 H 1.42 1.42 1.42 1.42 1.42 1.42 1.42 1.42 1.42 1.42 1.42 1.42 1.42 1.63 1.63 1.63 1.63 1.63 1.63 1.63 1.63 1.63 1.63 1.63 1.63 1.63 1.86 1.86 1.86 1.86 1.86 1.86 1.86 1.86 Hex Size 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 Per NEC Article 310-316, allowable ampacities are as follows: #4-95 Amps, 1/0-170 Amps, 3/0-225 Amps, 250-290 Amps, 350-350 Amps, 500-430 Amps, 750-535 Amps Replacement caps & plugs available. Consult Factory Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 200 NIMBUS® Insulated Multi-Tap Connectors - Dual Sided Entry Features • Broad wire range: 750kcmil-14 • UL Listed and CSA Certified for 600 volts, 90˚ C • Dual rated • Cold temperature rated to -45˚ C • High dielectric strength plastisol • Black cover • Removable plugs ® • Prefilled with De-ox TYPE PBTD 453G Benefits • Flexibility in the field • Ensures reliability • For copper or aluminum conductor • Application variability • Chemical resistant • UV Rated • Entry port closure • Prevents oxides from forming H D W L Catalog Number PBTD-10-3/0 PBTD-11-3/0 PBTD-12-3/0 PBTD-13-3/0 PBTD-14-3/0 PBTD-2-250 PBTD-3-250 PBTD-4-250 PBTD-5-250 PBTD-6-250 PBTD-7-250 PBTD-8-250 PBTD-9-250 PBTD-10-250 PBTD-11-250 PBTD-12-250 PBTD-13-250 PBTD-14-250 PBTD-2-350 PBTD-3-350 PBTD-4-350 PBTD-5-350 PBTD-6-350 PBTD-7-350 PBTD-8-350 PBTD-9-350 PBTD-10-350 PBTD-11-350 PBTD-12-350 PBTD-13-350 PBTD-14-350 PBTD-2-500 PBTD-3-500 PBTD-4-500 No. Of Ports 10 11 12 13 14 2 3 4 5 6 7 8 9 10 11 12 13 14 2 3 4 5 6 7 8 9 10 11 12 13 14 2 3 4 Wire Range 3/0-6 3/0-6 3/0-6 3/0-6 3/0-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 500kcmil-4 500kcmil-4 500kcmil-4 Dimensions L 8.01 8.77 9.54 10.30 11.07 2.17 3.07 3.96 4.85 5.75 6.64 7.53 8.42 9.32 10.21 11.10 12.00 12.89 2.51 3.56 4.61 5.67 6.71 7.76 8.81 9.86 10.91 11.96 13.01 14.06 15.11 2.97 4.12 5.28 W 1.68 1.68 1.68 1.68 1.68 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.63 2.63 2.63 H 1.86 1.86 1.86 1.86 1.86 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.62 2.62 2.62 2.62 2.62 2.62 2.62 2.62 2.62 2.62 2.62 2.62 2.62 3.04 3.04 3.04 Hex Size 3/16 3/16 3/16 3/16 3/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 3/8 3/8 3/8 Per NEC Article 310-316, allowable ampacities are as follows: #4-95 Amps, 1/0-170 Amps, 3/0-225 Amps, 250-290 Amps, 350-350 Amps, 500-430 Amps, 750-535 Amps Replacement caps & plugs available. Consult Factory Tested to UL 486A-486B, UL File E6207 201 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 LR-2 6 01 9 NIMBUS® Insulated Multi-Tap Connectors - Dual Sided Entry Features • Broad wire range: 750kcmil-14 • UL Listed and CSA Certified for 600 volts, 90˚ C • Dual rated • Cold temperature rated to -45˚ C • High dielectric strength plastisol • Black cover • Removable plugs ® • Prefilled with De-ox TYPE PBTD 453G LR-2 6 01 9 Benefits • Flexibility in the field • Ensures reliability • For copper or aluminum conductor • Application variability • Chemical resistant • UV Rated • Entry port closure • Prevents oxides from forming H Catalog Number PBTD-5-500 PBTD-6-500 PBTD-7-500 PBTD-8-500 PBTD-9-500 PBTD-10-500 PBTD-11-500 PBTD-12-500 PBTD-13-500 PBTD-14-500 PBTD-2-750 PBTD-3-750 PBTD-4-750 PBTD-5-750 PBTD-6-750 PBTD-7-750 PBTD-8-750 PBTD-9-750 PBTD-10-750 PBTD-11-750 PBTD-12-750 PBTD-13-750 PBTD-14-750 No. Of Ports 5 6 7 8 9 10 11 12 13 14 2 3 4 5 6 7 8 9 10 11 12 13 14 Wire Range 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil D W L Dimensions L 6.44 7.59 8.75 9.90 11.06 12.22 13.37 14.53 15.68 16.84 3.47 4.89 6.32 7.74 9.16 10.58 12.00 13.43 14.85 16.27 17.69 19.11 20.54 W 2.63 2.63 2.63 2.63 2.63 2.63 2.63 2.63 2.63 2.63 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 H 3.04 3.04 3.04 3.04 3.04 3.04 3.04 3.04 3.04 3.04 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 Hex Size 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 Per NEC Article 310-316, allowable ampacities are as follows: #4-95 Amps, 1/0-170 Amps, 3/0-225 Amps, 250-290 Amps, 350-350 Amps, 500-430 Amps, 750-535 Amps Replacement caps & plugs available. Consult Factory Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 202 NIMBUS® Insulated Multi-Tap Connectors - Single Sided Entry Features • Broad wire range: 750kcmil-14 • UL Listed and CSA Certified for 600 volts, 90˚ C • Dual rated • Cold temperature rated to -45˚ C • High dielectric strength plastisol • Black cover • Removable plugs ® • Prefilled with De-ox TYPE PBTS 453G Benefits • Flexibility in the field • Ensures reliability • For copper or aluminum conductor • Application variability • Chemical resistant • UV Rated • Entry port closure • Prevents oxides from forming H D W L Catalog Number PBTS-2-4 PBTS-3-4 PBTS-4-4 PBTS-5-4 PBTS-6-4 PBTS-7-4 PBTS-8-4 PBTS-9-4 PBTS-10-4 PBTS-11-4 PBTS-12-4 PBTS-13-4 PBTS-14-4 PBTS-2-1/0 PBTS-3-1/0 PBTS-4-1/0 PBTS-5-1/0 PBTS-6-1/0 PBTS-7-1/0 PBTS-8-1/0 PBTS-9-1/0 PBTS-10-1/0 PBTS-11-1/0 PBTS-12-1/0 PBTS-13-1/0 PBTS-14-1/0 PBTS-2-3/0 PBTS-3-3/0 PBTS-4-3/0 PBTS-5-3/0 PBTS-6-3/0 PBTS-7-3/0 PBTS-8-3/0 PBTS-9-3/0 No. Of Ports 2 3 4 5 6 7 8 9 10 11 12 13 14 2 3 4 5 6 7 8 9 10 11 12 13 14 2 3 4 5 6 7 8 9 Wire Range 4-14 4-14 4-14 4-14 4-14 4-14 4-14 4-14 4-14 4-14 4-14 4-14 4-14 1/0-14 1/0-14 1/0-14 1/0-14 1/0-14 1/0-14 1/0-14 1/0-14 1/0-14 1/0-14 1/0-14 1/0-14 1/0-14 3/0-6 3/0-6 3/0-6 3/0-6 3/0-6 3/0-6 3/0-6 3/0-6 Dimensions L 1.24 1.70 2.16 2.61 3.07 3.53 3.99 4.45 4.90 5.36 5.82 6.28 6.74 1.67 2.29 2.92 3.54 4.17 4.79 5.42 6.04 6.67 7.29 7.92 8.54 9.17 1.89 2.65 3.42 4.18 4.95 5.71 6.48 7.24 W 1.22 1.22 1.22 1.22 1.22 1.22 1.22 1.22 1.22 1.22 1.22 1.22 1.22 1.53 1.53 1.53 1.53 1.53 1.53 1.53 1.53 1.53 1.53 1.53 1.53 1.53 1.58 1.58 1.58 1.58 1.58 1.58 1.58 1.58 H 1.42 1.42 1.42 1.42 1.42 1.42 1.42 1.42 1.42 1.42 1.42 1.42 1.42 1.63 1.63 1.63 1.63 1.63 1.63 1.63 1.63 1.63 1.63 1.63 1.63 1.63 1.86 1.86 1.86 1.86 1.86 1.86 1.86 1.86 Hex Size 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 Per NEC Article 310-316, allowable ampacities are as follows: #4-95 Amps, 1/0-170 Amps, 3/0-225 Amps, 250-290 Amps, 350-350 Amps, 500-430 Amps, 750-535 Amps Replacement caps & plugs available. Consult Factory Tested to UL 486A-486B, UL File E6207 203 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 LR-2 6 01 9 NIMBUS® Insulated Multi-Tap Connectors - Single Sided Entry Features • Broad wire range: 750kcmil-14 • UL Listed and CSA Certified for 600 volts, 90˚ C • Dual rated • Cold temperature rated to -45˚ C • High dielectric strength plastisol • Black cover • Removable plugs ® • Prefilled with De-ox TYPE PBTS 453G LR-2 6 01 9 Benefits • Flexibility in the field • Ensures reliability • For copper or aluminum conductor • Application variability • Chemical resistant • UV Rated • Entry port closure • Prevents oxides from forming H Catalog Number PBTS-10-3/0 PBTS-11-3/0 PBTS-12-3/0 PBTS-13-3/0 PBTS-14-3/0 PBTS-2-250 PBTS-3-250 PBTS-4-250 PBTS-5-250 PBTS-6-250 PBTS-7-250 PBTS-8-250 PBTS-9-250 PBTS-10-250 PBTS-11-250 PBTS-12-250 PBTS-13-250 PBTS-14-250 PBTS-2-350 PBTS-3-350 PBTS-4-350 PBTS-5-350 PBTS-6-350 PBTS-7-350 PBTS-8-350 PBTS-9-350 PBTS-10-350 PBTS-11-350 PBTS-12-350 PBTS-13-350 PBTS-14-350 PBTS-2-500 PBTS-3-500 PBTS-4-500 No. Of Ports 10 11 12 13 14 2 3 4 5 6 7 8 9 10 11 12 13 14 2 3 4 5 6 7 8 9 10 11 12 13 14 2 3 4 Wire Range 3/0-6 3/0-6 3/0-6 3/0-6 3/0-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 500kcmil-4 500kcmil-4 500kcmil-4 D W L Dimensions L 8.00 8.77 9.54 10.30 11.07 2.17 3.07 3.96 4.85 5.75 6.64 7.53 8.42 9.32 10.21 11.10 12.00 12.89 2.51 3.56 4.61 5.66 6.71 7.76 8.81 9.86 10.91 11.96 13.01 14.06 15.11 2.97 4.12 5.28 W 1.58 1.58 1.58 1.58 1.58 1.91 1.91 1.91 1.91 1.91 1.91 1.91 1.91 1.91 1.91 1.91 1.91 1.91 2.03 2.03 2.03 2.03 2.03 2.03 2.03 2.03 2.03 2.03 2.03 2.03 2.03 2.28 2.28 2.28 H 1.86 1.86 1.86 1.86 1.86 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.62 2.62 2.62 2.62 2.62 2.62 2.62 2.62 2.62 2.62 2.62 2.62 2.62 3.04 3.04 3.04 Hex Size 3/16 3/16 3/16 3/16 3/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 3/8 3/8 3/8 Per NEC Article 310-316, allowable ampacities are as follows: #4-95 Amps, 1/0-170 Amps, 3/0-225 Amps, 250-290 Amps, 350-350 Amps, 500-430 Amps, 750-535 Amps Replacement caps & plugs available. Consult Factory Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 204 NIMBUS® Insulated Multi-Tap Connectors - Single Sided Entry Features • Broad wire range: 750kcmil-14 • UL Listed and CSA Certified for 600 volts, 90˚ C • Dual rated • Cold temperature rated to -45˚ C • High dielectric strength plastisol • Black cover • Removable plugs ® • Prefilled with De-ox TYPE PBTS 453G Benefits • Flexibility in the field • Ensures reliability • For copper or aluminum conductor • Application variability • Chemical resistant • UV Rated • Entry port closure • Prevents oxides from forming H D W L Catalog Number PBTS-5-500 PBTS-6-500 PBTS-7-500 PBTS-8-500 PBTS-9-500 PBTS-10-500 PBTS-11-500 PBTS-12-500 PBTS-13-500 PBTS-14-500 PBTS-2-750 PBTS-3-750 PBTS-4-750 PBTS-5-750 PBTS-6-750 PBTS-7-750 PBTS-8-750 PBTS-9-750 PBTS-10-750 PBTS-11-750 PBTS-12-750 PBTS-13-750 PBTS-14-750 No. Of Ports 5 6 7 8 9 10 11 12 13 14 2 3 4 5 6 7 8 9 10 11 12 13 14 Wire Range 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil Dimensions L 6.44 7.59 8.75 9.90 11.06 12.22 13.37 14.53 15.68 16.84 3.47 4.89 6.32 7.74 9.16 10.58 12.00 13.43 14.85 16.27 17.69 19.11 20.54 W 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.28 2.75 2.75 2.75 2.75 2.75 2.75 2.75 2.75 2.75 2.75 2.75 2.75 2.75 H 3.04 3.04 3.04 3.04 3.04 3.04 3.04 3.04 3.04 3.04 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 Hex Size 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 Per NEC Article 310-316, allowable ampacities are as follows: #4-95 Amps, 1/0-170 Amps, 3/0-225 Amps, 250-290 Amps, 350-350 Amps, 500-430 Amps, 750-535 Amps Replacement caps & plugs available. Consult Factory Tested to UL 486A-486B, UL File E6207 205 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 LR-2 6 01 9 NIMBUS® Mountable Insulated Multi-Tap Connectors - Dual Sided Entry Features • Mountable • Broad wire range: 750kcmil-6 • UL Listed and CSA Certified for 600 volts, 90˚ C • Dual rated • Cold temperature rated to -45˚ C • High dielectric strength plastisol • Black cover • Removable plugs ® • Prefilled with De-ox TYPE PBTM 453G LR-2 6 01 9 Benefits • Isolated mounting in trough, wire way or panels • Flexibility in the field • Ensures reliability • For copper or aluminum conductor • Application variability • Chemical resistant • UV Rated • Entry port closure • Prevents oxides from forming D W Catalog Number PBTD-2-3/0-M PBTD-3-3/0-M PBTD-4-3/0-M PBTD-5-3/0-M PBTD-6-3/0-M PBTD-7-3/0-M PBTD-8-3/0-M PBTD-9-3/0-M PBTD-10-3/0-M PBTD-11-3/0-M PBTD-12-3/0-M PBTD-2-250-M PBTD-3-250-M PBTD-4-250-M PBTD-5-250-M PBTD-6-250-M PBTD-7-250-M PBTD-8-250-M PBTD-9-250-M PBTD-10-250-M PBTD-11-250-M PBTD-12-250-M PBTD-2-350-M PBTD-3-350-M PBTD-4-350-M PBTD-5-350-M PBTD-6-350-M PBTD-7-350-M PBTD-8-350-M PBTD-9-350-M PBTD-10-350-M PBTD-11-350-M PBTD-12-350-M No. Of Ports 2 3 4 5 6 7 8 9 10 11 12 2 3 4 5 6 7 8 9 10 11 12 2 3 4 5 6 7 8 9 10 11 12 Wire Range 3/0-6 3/0-6 3/0-6 3/0-6 3/0-6 3/0-6 3/0-6 3/0-6 3/0-6 3/0-6 3/0-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 250kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 L 3.42 4.18 4.95 5.71 6.48 7.24 8.01 8.77 9.54 10.30 11.07 3.96 4.85 5.75 6.64 7.53 8.42 9.32 10.21 11.10 12.00 12.89 4.61 5.67 6.71 7.76 8.81 9.86 10.91 11.96 13.01 14.06 15.11 Dimensions W 1.68 1.68 1.68 1.68 1.68 1.68 1.68 1.68 1.68 1.68 1.68 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 H 1.86 1.86 1.86 1.86 1.86 1.86 1.86 1.86 1.86 1.86 1.86 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.62 2.62 2.62 2.62 2.62 2.62 2.62 2.62 2.62 2.62 2.62 Hex Size 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 Mounting Holes 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 Per NEC Article 310-316, allowable ampacities are as follows: #4-95 Amps, 1/0-170 Amps, 3/0-225 Amps, 250-290 Amps, 350-350 Amps, 500-430 Amps, 750-535 Amps Replacement caps & plugs available. Consult Factory. Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 206 NIMBUS® Mountable Insulated Multi-Tap Connectors - Dual Sided Entry Features • Mountable • Broad wire range: 750kcmil-6 • UL Listed and CSA Certified for 600 volts, 90˚ C • Dual rated • Cold temperature rated to -45˚ C • High dielectric strength plastisol • Black cover • Removable plugs ® • Prefilled with De-ox TYPE PBTM 453G Benefits • Isolated mounting in trough, wire way or panels • Flexibility in the field • Ensures reliability • For copper or aluminum conductor • Application variability • Chemical resistant • UV Rated • Entry port closure • Prevents oxides from forming D W Catalog Number PBTD-2-500-M PBTD-3-500-M PBTD-4-500-M PBTD-5-500-M PBTD-6-500-M PBTD-7-500-M PBTD-8-500-M PBTD-9-500-M PBTD-10-500-M PBTD-11-500-M PBTD-12-500-M PBTD-2-750-M* PBTD-3-750-M* PBTD-4-750-M* PBTD-5-750-M* PBTD-6-750-M* PBTD-7-750-M* PBTD-8-750-M* PBTD-9-750-M* PBTD-10-750-M* PBTD-11-750-M* PBTD-12-750-M* No. Of Ports 2 3 4 5 6 7 8 9 10 11 12 2 3 4 5 6 7 8 9 10 11 12 Wire Range 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil 750kcmil-250kcmil L 5.28 6.44 7.59 8.75 9.90 11.06 12.22 13.37 14.53 15.68 16.84 6.32 7.74 9.16 10.58 12.00 13.43 14.85 16.27 17.69 19.11 20.54 Dimensions W 2.63 2.63 2.63 2.63 2.63 2.63 2.63 2.63 2.63 2.63 2.63 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 H 3.04 3.04 3.04 3.04 3.04 3.04 3.04 3.04 3.04 3.04 3.04 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 3.31 Hex Size 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 Mounting Holes 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 Per NEC Article 310-316, allowable ampacities are as follows: #4-95 Amps, 1/0-170 Amps, 3/0-225 Amps, 250-290 Amps, 350-350 Amps, 500-430 Amps, 750-535 Amps Replacement caps & plugs available. Consult Factory. * Not UL Listed Tested to UL 486A-486B, UL File E6207 207 LR-2 6 01 9 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 ClearTap® Insulated Multi-Tap Connectors 453G Features • Transparent flexible insulating cover • Captive pressure screws • Self-closing openings • Access from both sides of connector • Broad wire range: 800kcmil-14 • UL Listed for 600 volts, 90˚ C • Dual Rated TYPE PCT Benefits • No taping and allows visual inspection of connection • No wasted time finding screws • No lost or loose caps and plugs • Provides greater versatility • Reduces inventory • Ensures reliability • For copper or aluminum conductor H H W L W L D Fig. 1 (Patented) Catalog Number LR-2 6 01 9 Fig. 2 Figure No. No. Of Ports Wire Range Ampere Rating L Dimensions W H Hex Size PCT-2-4 1 2 4-14 95 1.46 1.57 1.43 slot PCT-4-4 1 4 4-14 95 2.46 1.57 1.43 slot PCT-6-4 1 6 4-14 95 3.46 1.57 1.43 slot PCT-8-4 1 8 4-14 95 4.46 1.57 1.43 slot PCT-2-2/0 2 2 2/0-14 195 2.61 2.30 1.97 3/16 PCT-4-2/0 2 4 2/0-14 195 4.30 2.30 1.97 3/16 PCT-6-2/0 2 6 2/0-14 195 5.98 2.30 1.97 3/16 PCT-8-2/0 2 8 2/0-14 195 7.67 2.30 1.97 3/16 PCT-2-4/0 2 2 4/0-6 260 2.33 2.49 2.25 5/16 PCT-4-4/0 2 4 4/0-6 260 4.19 2.49 2.25 5/16 PCT-6-4/0 2 6 4/0-6 260 6.05 2.49 2.25 5/16 PCT-8-4/0 2 8 4/0-6 260 7.91 2.49 2.25 5/16 PCT-2-350 2 2 350 kcmil-6 350 2.75 2.69 2.65 5/16 PCT-4-350 2 4 350 kcmil-6 350 5.06 2.69 2.65 5/16 PCT-6-350 2 6 350 kcmil-6 350 7.37 2.69 2.65 5/16 PCT-8-350 2 8 350 kcmil-6 350 9.68 2.69 2.65 5/16 PCT-2-600 2 2 600 kcmil-4 475 3.17 3.20 3.27 3/8 PCT-4-600 2 4 600 kcmil-4 475 5.73 3.20 3.27 3/8 PCT-6-600 2 6 600 kcmil-4 475 8.29 3.20 3.27 3/8 PCT-8-600 2 8 600 kcmil-4 475 10.86 3.20 3.27 3/8 PCT-2-800 2 2 800kcmil-250kcmil 555 3.91 3.34 3.30 1/2 PCT-4-800 2 4 800kcmil-250kcmil 555 7.03 3.34 3.30 1/2 PCT-6-800 2 6 800kcmil-250kcmil 555 10.15 3.34 3.30 1/2 Connector Shape Not suitable for direct burial. Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 208 RocketSplice® Insulated Splicer-Reducer Connector Features • Transparent flexible insulating cover • Range adjustable trim-to-fit tip • Unique shape and compact design TYPE SPAR 453G Benefits • No taping and allows visual inspection of splice • Ensures proper fit of cover to cable • Provides ease of installation, versatility and serviceability of connections made in tight spaces • Provides ease of ordering • Ensures reliability • Use with copper or aluminum conductor • Connector, cover and cable tie packaged together • UL Listed and CSA Certified for 600 volts • Dual Rated H D W L Catalog Number Wire Range L W H Screw Size & Shape SPAR-4 4-14 3.30 1.55 .76 slotted SPAR-2 2-14 3.83 1.75 .95 slotted SPAR-1/0 1/0-14 4.80 1.94 1.14 3/16” socket head SPAR-250 250kcmil-6 5.67 2.41 1.29 5/16” socket head SPAR-350 350kcmil-6 6.17 3.29 1.79 5/16” socket head SPAR-500 500kcmil-4 7.94 3.66 2.28 3/8” socket head Connector Shape Dimensions DE-OX Oxide Inhibitor is recommended for all aluminum terminations. Tested to UL 486A-486B, UL File E6207 209 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 LR-2 6 01 9 Insulation Piercing 923F KUP-L-TAP ® Insulation Piercing Connectors Save Time And Money Tin plated, hardened copper contact teeth easily penetrate most types of conductor insulation. Bolt tightens with just a wrench. Available in stainless steel for corrosive environments. KUP-L-TAP® is dualrated for copper and aluminum conductors. End tabs knock out easily by hand. A horizontal line grid provides a visual guide for proper alignment of connector body. KUP-L-TAP® body is molded of tough, resilient glass-filled nylon. Silicone compound acts as a blocking agent to protect connection from oxidation 210 Compare: Time…Parts…Tools…Total Costs… Save 40-50% with KUP-L-TAP® EXAMPLE A Installed Cost Comparison: EXAMPLE B EXAMPLE C KUP-L-TAP® vs. Dual Rated Split Bolt 923F Product Catalog Number Connector Wire Range E 923F 923F KUP-L-TAP® IPC-1/0-2 Main Tap Split Bolt AK-1/0 Main 1/0-8 1/0-2 2-8 Tap KUP-L-TAP® IPC 250-4/0 Main Tap Split Bolt AK-4/0 Main 1/0-8 250-1 4/0-2 4/0-6 Tap KUP-L-TAP® IPC 500-250 Main Tap Split Bolt AK-500 Main Tap 4/0-6 500-250 500-350 500-2 250-4 Material Cost* Connector $12.54 $10.73 $27.83 $29.16 $67.14 $71.04 Insulating Material 0 1.54 0 2.97 0 5.17 Oxide Inhibitor 0 .12 0 .14 0 .16 TOTAL MATERIAL COST $12.54 $12.39 $27.83 $32.27 $67.14 $76.37 Stripping Insulation 0 1 Minute 0 2 Minutes 0 3 Minutes Wire Brush Conductor 0 1/2 Minute 0 1/2 Minute 0 1/2 Minute Applying Oxide Inhibitor 0 1/2 Minute 0 1/2 Minute 0 1/2 Minute Assemble and Tighten 1 Minute 1 Minute 1 Minute 2 Minutes 2 Minutes 3 Minutes Insulate Connector 0 12 Minutes 0 15 Minutes 0 25 Minutes Total Installation Time** 1 Minute 15 Minutes 1 Minute 20 Minutes 2 Minutes 32 Minutes Direct Labor Cost*** At $60.00 per hour $1.00 $15.00 $1.00 $20.00 $2.00 $32.00 TOTAL MATERIAL & LABOR $13.54 $27.39 $28.83 $52.27 $69.14 $108.37 Work It Hot Yes No Yes No Yes No Installation Cost *Material cost based upon current manufacturers suggested trade price. ** Installation time based upon average for installation indoors in gutter or trough (National Electrical Contractors Association Instruction Manual of Labor Units shows respective time for split bolt installation for Example A, 1 hr., Example B, 2 hrs., Example C, 6 hrs.). ***Actual hourly rate for specific areas should be substituted. THERE IS REALLY NO COMPARISON! KUP-L-TAP® is your best choice for lower costs, easier installation, and increased safety. KUP-L-TAP®, for indoor/outdoor use are dual rated for copper and aluminum wire and can be installed on energized conductors. They run cooler than the conductor yet require no cover or tape over the connectors. No need for stripping or oxide inhibitor. Molded of tough, resilient, glass-filled nylon, KUP-L-TAP® can be used as a dead-end non-tension splice or a tap splice. Precisely designed, extra-hard copper contact teeth assure proper penetration into either copper or aluminum conductors. KUP-L-TAP® can be installed “hot” on energized conductors. 211 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 KUP-L-Tap® Insulation Piercing Connectors Dual Rated 923F Features • Body is molded from tough, resilient glass-filled nylon • Compact design • Tin plated copper contact teeth • Insulation piercing • Perforated end tabs • Pre-filled with silicone lubricant • Versatile • Increased safety TYPE IPC • Horizontal line grid • Temperature rating 90˚ C W LR-2 3 59 4 Benefits • Provides high degree of breakage resistance and long dependable use • Saves space • Easily penetrates most types of insulation • No need to strip the conductor which saves installation time • Break out easily by hand • Prevents oxidation and moisture from entering the contact area • Can be used as a splice or tap connector • Contains no external energized parts. Can be installed “hot” on energized conductors providing tap conductor is not under load. • Provides a visual guide for proper installation of conductors L H Fig. 1 Wire Range Tap Fig. 2 Fig. 3 Catalog Number Figure Number Main IPC-1/0-2 3 1/0-8 2-8 300 (480 Grounded Y System) 130 100 1-7/32 IPC-4/0-6 2 4/0-4 6-14 600 75 60 1-27/64 1 IPC-4/0-2/0 3 4/0-2 2/0-6 600 195 150 1-21/32 1-7/8 IPC-250-4/0 2 250kcmil-1 4/0-6 600 260 205 1-7/8 IPC-350-4/0 3 350kcmil-4/0 4/0-10 300 (480 Grounded Y System) 260 205 1-43/64 2-7/16 3-1/8 25 5/8 IPC-350-350 4 350kcmil-4/0 350kcmil-4/0 300 (480 Grounded Y System) 350 280 2-43/64 2-23/32 3-1/4 25 5/8 IPC-500-12 * 1 500kcmil-250kcmil 10-12 300 (480 Grounded Y System) 40 35 1-43/64 2-7/16 3-1/4 25 5/8 IPC-500-250 1 500kcmil-250kcmil 250kcmil-4 600 290 230 2-27/64 2-29/32 3-3/4 55 5/8-11/16 IPC-500-500 1 500kcmil-300kcmil 500kcmil-250kcmil 600 430 350 3-3/16 3-5/8 5 75 7/8-7/8 IPC-750-500 1 750kcmil-500kcmil 500kcmil-350kcmil 600 430 350 3-3/16 3-5/8 5 75 7/8-7/8 Volts Current Rating CU AL L Fig. 4 Dimensions W H Torque Ft. Lbs. Bolt Head Size 16 1/2 1-7/8 13 1/2 2-7/8 25 1/2 2-11/32 3-11/32 30 5/8 1-15/32 2-5/16 E * Not CSA Certified Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 212 Power Distribution Blocks LDA/LDB Snap Bloc® 214 PDA/PDC 215 PDB PDB 219 216 - 218 PDB PDB 220 213 221 Snapbloc® Power Distribution Blocks Modular Design - Dual Rated Features • Modular design TYPE LDA LDB Fig. 1 Connector Figure Number Primary Secondary 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 LR-2 6 01 9 Benefits • Simplifies stocking. Combines any number of blocks with multiple conductor ranges into the specific configuration required for the job. • Unique locking feature allows individual blocks to be combined quickly without special tools • Ensures reliability • Suitable for use with both copper and aluminum conductors in any combination • Permits visual inspection • Individual blocks supplied in a variety of configurations with one or two main cable ports and four, six, or twelve taps. All are range taking. • Easy to assemble • UL listed 90˚ C 600 Volts and is CSA Certified • Electro-tin plated 6061-T6 aluminum alloy • Clear cover • Multiple conductor capability Catalog Number LDB-112-350 LDA-112-350 LDB-112A-350 LDA-112A-350 LDB-16-350 LDA-16-350 LDB-16-500 LDA-16-500 LDB-26-350 LDA-26-350 LDB-212-4/0 LDA-212-4/0 LDB-212-500 LDA-212-500 LDB-26-500 LDA-26-500 LDB-24-500 LDA-24-500 LDB-11-500 LDA-11-500 LDB-22-350 LDA-22-350 LDB-22-500 LDA-22-500 45U4 Fig. 2 Primary Openings Per Pole 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 1 1 2 2 2 2 Wire Range 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 350kcmil-6 500kcmil-4 500kcmil-4 350kcmil-6 350kcmil-6 4/0-6 4/0-6 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 500kcmil-4 350kcmil-6 350kcmil-6 500kcmil-4 500kcmil-4 Hex Size Secondary Openings Per Pole 12 12 12 12 6 6 6 6 6 6 12 12 12 12 6 6 4 4 1 1 2 2 2 2 Wire Range 4-14 4-14 4-14 4-14 2/0-14 2/0-14 2/0-14 2/0-14 2/0-14 2/0-14 4-14 4-14 4-14 4-14 2/0-14 2/0-14 4/0-6 4/0-6 500kcmil-4 500kcmil-4 350kcmil-6 350kcmil-6 500kcmil-4 500kcmil-4 3/8 3/8 3/8 3/8 3/8 1/4 3/8 3/8 3/8 3/8 3/8 3/8 Hex Size Slot Slot 3/16 3/16 3/16 Slot Slot 3/16 5/16 3/8 3/8 3/8 Ampere Rating Per Pole 310 310 310 310 310 310 380 380 620 620 460 460 760 760 760 760 760 760 380 380 620 620 760 760 F Side Panel can be ordered separately Cat. No. LDS-1 Tested to UL 1059, UL File E112158 1/4 BOLT K M L N TYP. A B C D=Dia. E F 3 5-1/2 3-7/16 .28 Slot 1-1/2 5/16 Dimensions G H J = Cover K L M N 4-7/8 1/4 1/2 4.75 2.69 .38 1.50 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 214 Modular Type Power Distribution Blocks Dual Rated LR-2 6 01 9 Features • Modular design TYPE PDA PDC • Easy to assemble • UL Recognized 90˚ C 600 Volts and is CSA Certified • Electro-tin plated • Lexan* insulating base • Manufactured from high strength 6061-T6 aluminum alloy Fig. 1 Fig. 2 Connector F Fig. 3 Primary Openings Per Pole No. of Poles Hex Size Primary Secondary 4 175 1 3/16 Slot 4-14 4 175 Adder 3/16 Slot 1 2/0-14 1 175 1 3/16 3/16 1 2/0-14 1 175 Adder 3/16 3/16 Figure Number PDC-14-2/0-1 1 2/0-14 1 4-14 PDA-14-2/0-1 2 2/0-14 1 PDC-11-2/0-1 3 2/0-14 PDA-11-2/0-1 4 2/0-14 Primary Secondary Fig. 4 Ampere Rating Per Pole Catalog Number Wire Range Benefits • Simplifies stocking. Combines any number of blocks with multiple conductor ranges into the specific configuration required for the job. • Unique locking feature allows individual blocks to be combined quickly without special tools • Ensures reliability • Provides low contact resistance • Provides a high degree of impact resistance with superior insulating qualities • Suitable for use with either copper or aluminum conductors Wire Range Secondary Openings Per Pole Covers available 1-10 Poles. Specify length. *Lexan is a registered trademark of SABIC INNOVATIVE PLASTICS HOLDINGS BV. Tested to UL 486A-486B, UL File E84782 Block Size No. of Poles A B C Dimensions D E F G S 1 1.05 1.94 2.88 2.25 .31 .53 .80 S 2 1.85 1.94 2.88 2.25 .31 .53 .80 "A" Dimension increases by .80 per additional pole. 215 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Power Distribution Blocks - Dual Rated Features • Range taking TYPE PDB Benefits • Provides great flexibility in using the connector as an in line splice or to reduce conductor size • Provides a high degree of impact resistance with superior insulating qualities • Provides low contact resistance • Suitable for use with either copper or aluminum conductors • Ensures reliability • Valox* insulating base • Electro-tin plated • Manufactured from high strength 6061-T6 aluminum alloy • UL Recognized rated 90˚ C and is CSA Certified, rated for 600 volts Connector Catalog Number Primary Secondary PDB-16-2/0-1 PDB-16-2/0-2 PDB-16-2/0-3 PDB-26-2/0-1 PDB-26-2/0-2 PDB-26-2/0-3 PDB-112-350-1 PDB-112-350-2 PDB-112-350-3 PDB-112A-350-1 PDB-112A-350-2 PDB-112A-350-3 PDB-14-500-1 PDB-14-500-2 PDB-14-500-3 PDB-16-350-1 PDB-16-350-2 PDB-16-350-3 PDB-162-500-1 PDB-162-500-2 PDB-162-500-3 LR-2 6 01 9 Primary Wire Openings Range Per Pole 2/0-12 1 2/0-12 1 2/0-12 1 2/0-12 2 2/0-12 2 2/0-12 2 350kcmil-6 1 350kcmil-6 1 350kcmil-6 1 350kcmil-6 1 350kcmil-6 1 350kcmil-6 1 500kcmil-4 1 500kcmil-4 1 500kcmil-4 1 350kcmil-6 1 350kcmil-6 1 350kcmil-6 1 500kcmil-4 1 500kcmil-4 1 500kcmil-4 1 Wire Range 4-14 4-14 4-14 2-14 2-14 2-14 4-14 4-14 4-14 4-14 4-14 4-14 2/0-14 2/0-14 2/0-14 2/0-14 2/0-14 2/0-14 2-14 2-14 2-14 Secondary Openings Per Pole 6 6 6 6 6 6 12 12 12 12 12 12 4 4 4 6 6 6 6 6 6 Ampere Rating Per Pole 175 175 175 350 350 350 310 310 310 310 310 310 380 380 380 310 310 310 380 380 380 Number Of Poles 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 Hex Size Primary Secondary Block Size M M M M M M L L L M M M M M M L L L M M M 3/16 Slot 3/16 Slot 3/8 Slot 3/8 Slot 3/8 3/16 3/8 3/16 3/8 Slot F * Valox® is a registered trade name of the General Electric Company. Tested to UL 1059, UL File E84782 Fig. 1 Fig. 2 Fig. 3 Dimensions Block Size Number Of Poles Figure Number A B C D E F G H J K M M M L L L 1 2 3 1 2 3 1 2 3 1 2 3 1-27/32 3-13/32 5 3 5-11/16 8-3/8 4 4 4 5-1/2 5-1/2 5-1/2 2-5/8 2-5/8 2-5/8 3-1/2 3-1/2 3-1/2 31/32 31/32 31/32 1-1/2 1-1/2 1-1/2 1-17/32 1-17/32 2-11/16 2-11/16 5/16 5/16 5/16 3/8 3/8 3/8 3-3/8 3-3/8 3-3/8 4-3/4 4-3/4 4-3/4 3/8 3/8 3/8 7/16 7/16 7/16 13/64 13/64 13/64 9/32 9/32 9/32 13/32 13/32 13/32 1/2 1/2 1/2 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 216 Power Distribution Blocks - Dual Rated Features • Range taking TYPE PDB Benefits • Provides great flexibility in using the connector as an in line splice or to reduce conductor size • Provides a high degree of impact resistance with superior insulating qualities • Provides low contact resistance • Suitable for use with either copper or aluminum conductors • Ensures reliability • Valox* insulating base • Electro-tin plated • Manufactured from high strength 6061-T6 aluminum alloy • UL Recognized rated 90˚ C and is CSA Certified, rated for 600 volts Connector F Catalog Number PDB-212-4/0-1 PDB-212-4/0-2 PDB-212-4/0-3 PDB-26-350-1 PDB-26-350-2 PDB-26-350-3 PDB-16-500-1 PDB-16-500-2 PDB-16-500-3 PDB-212-500-1 PDB-212-500-2 PDB-212-500-3 PDB-24-500-1 PDB-24-500-2 PDB-24-500-3 PDB-26-500-1 PDB-26-500-2 PDB-26-500-3 Primary Secondary LR-2 6 01 9 Primary Wire Openings Range Per Pole 4/0-6 2 4/0-6 2 4/0-6 2 350kcmil-6 2 350kcmil-6 2 350kcmil-6 2 500kcmil-4 1 500kcmil-4 1 500kcmil-4 1 500kcmil-4 2 500kcmil-4 2 500kcmil-4 2 500kcmil-4 2 500kcmil-4 2 500kcmil-4 2 500kcmil-4 2 500kcmil-4 2 500kcmil-4 2 Wire Range 4-14 4-14 4-14 2/0-14 2/0-14 2/0-14 2/0-14 2/0-14 2/0-14 4-14 4-14 4-14 4/0-6 4/0-6 4/0-6 2/0-14 2/0-14 2/0-14 Secondary Openings Per Pole 12 12 12 6 6 6 6 6 6 12 12 12 4 4 4 6 6 6 Ampere Rating Per Pole 460 460 460 620 620 620 380 380 380 760 760 760 760 760 760 760 760 760 Number Of Poles 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 Block Size M M M L L L L L L L L L L L L L L L Hex Size Primary Secondary 3/8 Slot 3/8 3/16 3/8 3/16 3/8 Slot 3/8 5/16 3/8 3/16 * Valox® is a registered trade name of the General Electric Company. Tested to UL 1059, UL File E84782 Fig. 1 Fig. 2 Fig. 3 Dimensions 217 Block Size Number Of Poles Figure Number A B C D E F G H J K M M M L L L 1 2 3 1 2 3 1 2 3 1 2 3 1-27/32 3-13/32 5 3 5-11/16 8-3/8 4 4 4 5-1/2 5-1/2 5-1/2 2-5/8 2-5/8 2-5/8 3-1/2 3-1/2 3-1/2 31/32 31/32 31/32 1-1/2 1-1/2 1-1/2 1-17/32 1-17/32 2-11/16 2-11/16 5/16 5/16 5/16 3/8 3/8 3/8 3-3/8 3-3/8 3-3/8 4-3/4 4-3/4 4-3/4 3/8 3/8 3/8 7/16 7/16 7/16 13/64 13/64 13/64 9/32 9/32 9/32 13/32 13/32 13/32 1/2 1/2 1/2 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Power Distribution Blocks - Dual Rated LR-2 6 01 9 Features • Multiple taps TYPE PDB Benefits • Depending on product selected, up to twelve taps can be taken from one or two mains • Provides tapping flexibility over a broad wire range • Provides a high degree of impact resistance with superior insulating qualities • Provides low contact resistance • Suitable for use with either copper or aluminum conductors • Ensures reliability • Range taking • Valox* insulating base • Electro-tin plated • Manufactured from high strength 6061-T6 aluminum alloy • UL Recognized rated 90˚ C and is CSA Certified, rated for 600 volts Connector Catalog Number Primary Secondary Wire Range Primary Openings Per Pole Wire Range Secondary Openings Per Pole Ampere Rating Per Pole Number Of Poles Block Size Hex Size Primary Secondary PDB-11-2/0-1 PDB-11-2/0-2 PDB-11-2/0-3 2/0-14 2/0-14 2/0-14 1 1 1 2/0-14 2/0-14 2/0-14 1 1 1 175 175 175 1 2 3 M M M 3/16 3/16 PDB-11-350-1 PDB-11-350-2 PDB-11-350-3 350kcmil-6 350kcmil-6 350kcmil-6 1 1 1 350kcmil-6 350kcmil-6 350kcmil-6 1 1 1 310 310 310 1 2 3 M M M 3/8 3/8 PDB-11-500-1 PDB-11-500-2 PDB-11-500-3 500kcmil-4 500kcmil-4 500kcmil-4 1 1 1 500kcmil-4 500kcmil-4 500kcmil-4 1 1 1 380 380 380 1 2 3 L L L 3/8 3/8 PDB-22-2/0-1 PDB-22-2/0-2 PDB-22-2/0-3 2/0-14 2/0-14 2/0-14 2 2 2 2/0-14 2/0-14 2/0-14 2 2 2 350 350 350 1 2 3 M M M 3/16 3/16 PDB-22-350-1 PDB-22-350-2 PDB-22-350-3 350kcmil-6 350kcmil-6 350kcmil-6 2 2 2 350kcmil-6 350kcmil-6 350kcmil-6 2 2 2 620 620 620 1 2 3 L L L 3/8 3/8 PDB-22-500-1 PDB-22-500-2 PDB-22-500-3 500kcmil-4 500kcmil-4 500kcmil-4 2 2 2 500kcmil-4 500kcmil-4 500kcmil-4 2 2 2 760 760 760 1 2 3 L L L 3/8 3/8 F * Valox® is a registered trade name of the General Electric Company. Tested to UL 1059, UL File E84782 Fig. 1 Fig. 2 Fig. 3 Dimensions Block Size Number Of Poles Figure Number A B C D E F G H J K M M M L L L 1 2 3 1 2 3 1 2 3 1 2 3 1-27/32 3-13/32 5 3 5-11/16 8-3/8 4 4 4 5-1/2 5-1/2 5-1/2 2-5/8 2-5/8 2-5/8 3-1/2 3-1/2 3-1/2 31/32 31/32 31/32 1-1/2 1-1/2 1-1/2 1-17/32 1-17/32 2-11/16 2-11/16 5/16 5/16 5/16 3/8 3/8 3/8 3-3/8 3-3/8 3-3/8 4-3/4 4-3/4 4-3/4 3/8 3/8 3/8 7/16 7/16 7/16 13/64 13/64 13/64 9/32 9/32 9/32 13/32 13/32 13/32 1/2 1/2 1/2 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 218 Lay-In Type Power Distribution Blocks Dual Rated TYPE Features • Lay-In primary cable ports PDB • Valox insulating base • Clear cover • UL 1953 Listed and CSA Certified for 600 volts • Electro-tin plated • Manufactured from high strength 6061-T6 aluminum alloy Connector Catalog Number F Primary Primary Secondary PDB-26-750-1 Wire Range Openings Wire Per Pole Range 750kcmil-250kcmil 2 Benefits • Designed for feed through of two primary conductors and up to six taps with no need to break the main feeder cable • Provides a high degree of impact resistance with superior insulating qualities • Permits visual inspection • Ensures reliability • Provides low contact resistance • Suitable for use with either copper or aluminum conductors Secondary Openings Per Pole 250kcmil-6 6 Ampere Rating Per Pole Number Of Poles Hex Size Primary Secondary 950 1 3/8 1/4 Tested to UL 1059, UL File E112158 Block Size No. of Poles A B C D Dimensions E F G H W 1 6-7/32 4 4-3/8 1-19/32 3 3/8 3-1/4 7/16 * Valox® is a registered trade name of the General Electric Company. 219 LR-2 6 01 9 45U4 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Power Distribution Block Copper Only TYPE 45U4 Features • Manufactured from high strength 6061-T6 aluminum alloy • Valox* insulating base PDB Benefits • Reliable use for copper conductor only • Provides a high degree of impact resistance with superior insulating qualities • Ensures reliability • Provides low contact resistance • Provides visual inspection • UL 1953 Listed 90˚ C 600 volts • Electro-tin plated • Clear cover Connector Catalog Number Primary Primary Secondary PDB-55-600-1 Wire Range Openings Wire Per Pole Range 600kcmil-250kcmil 5 Secondary Ampere Openings Rating Per Pole Per Pole 600kcmil-250kcmil 5 1900 Number Of Poles Block Hex Size Size Primary Secondary 1 W 3/8 3/8 Valox® is a registered trade name of the General Electric Company. A versatile tap hole, wire range 8-14 AWG included on the connector. F Tested to UL 1059, UL File E112158 Block Size No. of Poles A B C D E W 1 6-7/32 4 4-3/8 1-19/32 3 Dimensions F G 3/8 3-1/4 H J K 7/16 9/32 9/16 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 220 Power Distribution Blocks - Dual Rated 45U4 TYPE Features • Multiple taps PDB Benefits • Valox* insulating base • Clear cover • UL 1953 Listed 90˚ C 600 Volts and is CSA Certified • Electro-tin plated • Manufactured from high strength 6061-T6 aluminum alloy Fig. 1 • Three different connector configurations provide a wide range of tapping capabilities for up to four primary conductors • Provides a high degree of impact resistance with superior insulating qualities • Permits visual inspection • Ensures reliability • Provides low contact resistance • Suitable for use with either copper or aluminum conductors Fig. 2 Connector Catalog Number Figure Number Primary Secondary Wire Range Fig. 4 Fig. 3 Primary Openings Per Pole Secondary Ampere Wire Openings Rating Range Per Pole Per Pole Number of Block Poles Size Hex Size Primary Secondary PDB-428-500-1 1 500kcmil-4 4 4-14 28 1520 1 W 3/8 Slot PDB-49-500-1 2 500kcmil-4 4 350kcmil-6 4/0-6 6 3 1520 1 W 3/8 3/8 5/16 ‡° PDB-55-500-1 4 500kcmil-3/0 5 500kcmil-3/0 5 1600 1 W 3/8 3/8 500kcmil-4 4/0-6 1520 1 W 3/8 5/16 F PDB-412-500-1 3 4 12 Valox® is a registered trade name of the General Electric Company. ° A versatile tap hole, wire range 8-14 AWG included on the connector. ‡ Not CSA Certified Tested to UL 1059, UL File E112158 221 LR-2 6 01 9 Block Size No. of Poles A B C D E W 1 6-7/32 4 4-3/8 1-19/32 3 Dimensions F G 3/8 3-1/4 H J K 7/16 9/32 9/16 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Grounding GGA GGC 224 ELT ULT 225 BGRC CGRC 227 Bronze Ground Clamps Type BGDB RLT 231 230 BGC DCGC BGC BGCS 236 SPD 232 234 233 BGDB 229 228 GRC SRC 226 235 SPS 237 TTGC 238 - 239 GUB ClearGround™ Intersystem Ground Tap Type GBT GS/GSR T GBL GBL-DB 256 CAN, N-174 D167 252 244 - 251 240 - 241 257 AGC 254 253 GRM GBT 258 242 SGC 255 GRF 259 243 255 NB 259 260 222 Grounding Grid System • Pure wrought copper extrusions prevent corrosion due to dissimilar metals, have the same conductivity as copper conductors, and are pre-filled with inhibiting compound 1 2 3 3 1 ULT Compression Line Tap/C-Crimp 1 Applications: Tap Connector, Lap Splice Connector Conductor Range: #6 solid – 4/0 2 GGC Compression Ground Tap Connector Applications: Tap Connector, Lap Splice Connector Conductor Range: #6 solid – 500kcmil 2 Copper Ground Rods: 1/2", 5/8", 3/4" 3 GGA Compression Ground Grid Cross Connector Compression elements can be rotated or adjusted prior to installation Applications: Cross Connector, Ground Rod Connector Conductor Range: #6 solid – 500kcmil Copper Ground Rods: 1/2", 5/8", 3/4" 223 3 Grounding Grid Connectors 667P Benefits • Provides maximum conductivity and eliminates the possibility of corrosion. Suitable for direct burial in earth or concrete • Provides easy identification and tooling recommendation • Reduces inventory. Six sizes cover a wire range from 500kcmil to #6, and 1/2" to 3/4" ground rods. • Permits adjustments to be made for misaligned cross grids • Can be installed in all types of weather with no need for protective equipment or clothing. Does not produce heat or dangerous particles. • Prevents oxides from forming • Ensures reliability Features • Manufactured from high strength copper alloy TYPE • Clearly marked with wire size and die index • Range taking • Connector can be adjusted prior to installation • Non-hazardous installation GGA • Prefilled with inhibiting compound • Temp. Rating 90˚ C Wire Range Catalog Number Main GGA-1 LR-5 4 65 Dimensions A Die Index B Die Index .313 2.50 O O 1.09 .313 2.50 997 O 1.66 1.66 .500 2.50 997 997 .75 2.09 1.09 .313 2.50 998 O .75 .75 2.09 1.66 .500 2.50 998 997 .75 .75 2.28 2.28 .750 2.50 999/1011 999/1011 Tap Rod Size A B C D E 2str-6sol 2str-6sol - .75 .75 1.09 1.09 GGA-2 250kcmil-1str 2str-6sol 1/2, 5/8 .75 .75 1.66 GGA-3 250kcmil-2str 250kcmil-2str 1/2, 5/8 .75 .75 GGA-4 500kcmil-250kcmil 2str-6sol 5/8, 3/4 .75 GGA-5 500kcmil-250kcmil 250kcmil-2str 5/8, 3/4 GGA-6 500kcmil-250kcmil 500kcmil-250kcmil 5/8, 3/4 F G Tested to UL 467, UL File E34440 NOTE: Hydraulic tools required on all sizes except GGA-1 Dieless tools can not be used ILC-15H or similar required for GGA-4, GGA-5 and GGA-6 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 224 Grounding Grid Connectors 667P Benefits • Provides maximum conductivity and eliminates the possibility of corrosion. Suitable for direct burial in earth or concrete • Provides easy identification and tooling recommendation • Reduces inventory. Eight sizes cover a wire range from 500kcmil to #6, and 1/2" to 3/4" ground rods. • Can be used as a tap connector or as a lap splice connector • Can be installed in all types of weather with no need for protective equipment or clothing. Does not produce heat or dangerous particles. • Prevents oxides from forming • Ensures reliability Features • Manufactured from high strength copper alloy TYPE • Clearly marked with wire size and die index • Range taking • Versatile • Non-hazardous installation GGC • Prefilled with inhibiting compound • Temp. Rating 90˚ C G Catalog Number Main GGC-1 2str-6sol GGC-2 Wire Range Tap Rod Size A B Dimensions C Index 2str-6sol - 1.4 .75 .33 0 250kcmil-1/0str 2str-4sol 1/2, 5/8 2.1 .75 .33 997 GGC-3 250kcmil-1/0str 2/0str-1/0str 1/2, 5/8 2.1 .75 .44 997 GGC-4 250kcmil-1/0str 250kcmil-3/0str 1/2, 5/8 2.1 .75 .61 997 GGC-5 500kcmil-250kcmil 2str-4sol 5/8, 3/4 2.6 .75 .33 998 GGC-6 500kcmil-250kcmil 2/0str-1/0str 5/8, 3/4 2.6 .75 .44 998 GGC-7 500kcmil-250kcmil 250kcmil-3/0str 5/8, 3/4 2.6 .75 .61 998 GGC-8 500kcmil-250kcmil 500kcmil-350kcmil 5/8, 3/4 2.9 .75 .84 999/1011 Tested to UL 467, UL File E34440 NOTE: Hydraulic tools required on all sizes except GGC-1 Dieless tools can not be used ILC-15H or similar required for GGC-5, GGC-6, GGC-7 and GGC-8 225 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 LR-5 4 65 Copper C Crimps 453G Features • Manufactured from high strength copper alloy TYPE ULT • Clearly marked with wire size and die index • Range taking • UL Listed for 600 volts, 90˚ C Benefits • Provides maximum conductivity and eliminates the possibility of corrosion • Provides easy identification and tooling recommendation • Reduces inventory • Ensures reliability L H W Wire Range Catalog Number Main ULT-4-Z Dimensions Tap Die Index L W H 4str-6sol 6str-6sol BG or 5/8 3/4 15/32 49/64 ULT-5-Z 4str-6sol 4str-4sol BG or 5/8 3/4 15/32 27/32 ULT-6-Z 2str-2sol 6str-8sol C 7/8 5/8 1 ULT-7-Z 2str-2sol 2str-2sol C 7/8 39/64 1-1/16 ULT-12-Z 4/0str-3/0str 4/0str-3/0str F or D3 1-1/8 1 1-5/8 G Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 226 Copper E Crimps Grounding Connectors 667P Features • Manufactured from copper alloy TYPE ELT A P-5 4 65 Benefits • Provides maximum conductivity and eliminates the possibility of corrosion. Suitable for direct burial in earth or concrete • Provides easy identification and tooling recommendation • Reduces inventory • Ensures reliability • Clearly marked with wire size and die index • Range taking • UL Listed and CSA Certified for grounding and bonding, rated for 600 volts • May be used in ground grid applications • Flexibility in application Width Copper Wire Range G Catalog Number Main Tap Width Die Index ELT-1 2str-6sol 2str-6sol .75 C (U Type) ELT-4 2/0str-1str 2str-6str .75 0 (U Type) ELT-2 2/0str-1str 2/0str-1str .75 0 (U Type) ELT-5 250kcmil-3/0str 2/0str-6sol .75 997 (U Type) ELT-3 250kcmil-3/0str 250kcmil-3/0str .900 997 (U Type) ELT-6 500kcmil-300kcmil 250kcmil-3/0str .875 1011 (U Type) G Tooling Information ILSCO Catalog Number ELT-1 ELT-4 ELT-2 ELT-5 ELT-3 ELT-6 ILC-12H-N ILC-12-N Die No. No. of Crimps ILD-C (1) ILD-O (1) ILD-O (1) ILD-U997 (1) ILD-U997 (1) - Burndy ILCB-12-N ILC-15H Y-35 Y-45 Y-46 Die No. No. of Crimps ILD-C (1) ILD-O (1) ILD-O (1) ILD-U997 (1) ILD-U997 (1) - Die No. No. of Crimps ILD-P1011 (2) Die Index No. of Crimps C (U Type) (1) O (U Type) (1) O (U Type) (1) 997 (U Type) (1) 997 (U Type) (1) - Die Index No. of Crimps C (U Type) (1) O (U Type) (1) O (U Type) (1) 997 (U Type) (1) 997 (U Type) (1) 1011 (U Type) (2) Die Index No. of Crimps C (U Type) (1) O (U Type) (1) O (U Type) (1) 997 (U Type) (1) 997 (U Type) (1) 1011 (U Type) (1) See stuffer sheet for complete information on tooling. Tested to UL 467, UL File E34440 227 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Economy Cast Bronze Ground Rod Clamps 667P Features • Manufactured from cast bronze • Supplied with stainless steel hardware • UL Listed and CSA Certified for 600 volts except for CGRC-38 • Suitable for grounding and bonding in applications such as swimming pools and spas TYPE CGRC LR-2 6 01 9 Benefits • Ensures maximum strength and durability • Suitable for direct burial in earth or concrete • Ensures reliability for copper conductor H W G L Catalog Number Ground Rod Size Rebar Size Ground Rod Wire Range Rebar Wire Range L Dimensions W H CGRC-38 3/8 #3 4-10 4-10 1/2 11/16 1 CGRC-48 1/2 #4 2-10 2-10 9/16 27/32 1-3/16 CGRC-58 5/8 #5 2-10 4-10 9/16 15/16 1-9/32 CGRC-68 3/4 #6 2-10 4-10 9/16 1-1/16 1-9/32 Plain copper finish. Tested to UL 467, UL File E34440 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 G 228 Cast Bronze Ground Rod Clamps LR-2 6 01 9 667P Features • Manufactured from cast bronze • Supplied with stainless steel hardware • UL Listed and CSA Certified for 600 volts TYPE BGRC Benefits • Ensures maximum strength and durability • Suitable for direct burial in earth or concrete • Ensures reliability for copper conductor H L W Catalog Number Ground Rod Size Rebar Size Ground Rod Wire Range Rebar Wire Range L Dimensions W H BGRC-48 1/2 - 2-10 - 7/8 3/4 1-1/4 BGRC-58 5/8 #5 1/0-8 1/0-8 1-1/32 29/32 1-13/32 BGRC-68 3/4 - 1/0-8 - 1 1 1-5/8 Tested to UL 467, UL File E34440 G 229 G 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Cast Bronze Ground Rod Clamp TYPE SRC Features • Manufactured from bronze alloy • Stainless steel bolt • UL Listed for both copper clad and galvanized ground rods • Range taking Catalog Number Ground Rod Size Ground Rod Wire Range SRC-1/0 3/8, 1/2, 5/8 3/4 10 sol - 1/0 str 8 sol - 1/0 str Benefits • Provides maximum strength and superior conductivity • For direct burial • Ensures reliability • Reduces inventory requirement L Dimensions W H 13/16 1 1-1/2 UL File E198108 G 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 230 Ground Rod Clamps Features • Manufactured from seamless bronze tubing • Supplied with silicon bronze screw TYPE GRC • UL Listed and CSA Certified for 600 volts except GRC-75 • Suitable for grounding and bonding in applications such 667P LR-2 6 01 9 Benefits • Provides maximum strength and superior conductivity • Ground rod clamp is suitable for direct burial in earth or concrete • Ensures reliability for copper conductor as swimming pools and spas L W G H Catalog Number Ground Rod Size Ground Wire Range Rebar Size Rebar Wire Range L Dimensions W GRC-38 3/8 4-10 #3 4-10 5/8 5/8 GRC-58+ 5/8 2-8 - - 15/16 7/8 GRC-68 3/4, 5/8 2-8 for 3/4 rod, 1/0-8 for 5/8 rod #5 1/0-8 1 1 GRC-75* 3/4 3/0-8 - - 3/4 1-5/32 Plain copper finish. + REA Listed. * Not UL Listed Tested to UL 467, UL File E34440 231 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 G Grounding Connectors For Copper Conductor Only Features • Prefilled with oxide inhibitor and bagged • Clearly marked with wire size and die index • UL Listed for 600 Volts and CSA Certified for direct burial in earth or concrete • Range taking TYPE RLT L Benefits • Prevents oxides from forming • Provides easy identification and tooling recommendation • Ensures reliability • Reduces inventory. Eight sizes cover a wire range of #2-500kcmil • Provides maximum conductivity and eliminates the possibility • Manufactured from high strength copper alloy G 667P of corrosion Catalog Number Ground Rod Size Wire Range Die Index H Dimensions L RLT-2 1/2 2 (.292 Dia.) - 2/0 (.419 Dia.) 998/1011 1.94 .88 RLT-3 5/8 2 (.292 Dia.) - 2/0 (.419 Dia.) 998/1011 1.97 .88 RLT-4 3/4 2 (.292 Dia.) - 2/0 (.419 Dia.) 998/1011 2.19 .88 RLT-5 1/2 4/0 (.528 Dia.) - 250kcmil (.575 Dia.) 998/1011 1.94 .88 RLT-6 5/8 4/0 (.528 Dia.) - 250kcmil (.575 Dia.) 998/1011 2.14 .88 RLT-7 3/4 4/0 (.528 Dia.) - 250kcmil (.575 Dia.) 998/1011 2.19 .88 RLT-8 5/8 300kcmil (.630 Dia.) - 500kcmil (.813 Dia.) 998/1011 2.14 .88 RLT-9 3/4 300kcmil (.630 Dia.) - 500kcmil (.813 Dia.) 998/1011 2.44 .88 G UL File E158587 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 232 Die Cast Ground Clamp 8M24 Features • Manufactured from die cast zinc alloy • UL Listed for 600 volts • Assembled with zinc plated steel hardware TYPE DCGC Benefits • Provides maximum durability while providing economy • Ensures reliability for copper conductor • Provides corrosion resistance L W H Catalog Number Conduit Size Ground Wire Range L W H DCGC-1 1/2, 3/4, 1 2-8 2-13/64 1-3/8 1-1/2 UL File E158587 G 233 G 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Cast Brass Ground Clamp 8M24 Features • Manufactured from cast brass • UL Listed and CSA Certified for 600 volts • Type BGC-DB supplied with stainless steel or silicone bronze hardware TYPE BGC LR- 701570 Benefits • Provides maximum conductivity and strength • Ensures reliability for copper conductor • BGC-1DB and BGC-2DB are suitable for direct burial in earth or concrete. Can be used to ground swimming pools and spas. L W H G Catalog Number Pipe Size Ground Wire Range L Dimensions W H BGC-1 1/2, 3/4, 1 2-10 2-9/32 2-17/32 1-1/2 BGC-2 1-1/4, 1-1/2, 2 2-10 3-9/16 2-1/4 2 BGC-1DB* 1/2, 3/4, 1 2-10 2-9/32 2-17/32 1-1/2 BGC-2DB* 1-1/4, 1-1/2, 2 2-10 3-8/16 2-1/4 2 * Suitable for direct burial in earth or concrete. UL File E158587 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 G 234 Cast Bronze Ground Clamps 8M24 Features • Manufactured from cast bronze • UL Listed for 600 volts • Versatile TYPE BGC Benefits • Provides maximum conductivity and strength • Ensures reliability for copper conductor • Type BGC supplied with conduit hub for 1/2"-1" rigid conduit; type BGC-A can be used for bare or armoured cable L L W W H H Fig. 1 G Fig. 2 Catalog Number Figure Number Pipe Size Conduit Hub Size Wire Range H W Dimensions L BGC1-50 1 1/2–1 1/2 4str-8sol 1-1/2 1-1/32 2-1/4 BGC1-75 1 1/2–1 3/4 4str-8sol 1-1/2 1-1/32 2-1/4 BGC1-10 1 1/2–1 1 4str-8sol 1-1/2 1-1/32 2-1/4 BGC2-50 1 1-1/4–2 1/2 4str-8sol 2 1-3/4 3-19/32 BGC2-75 1 1-1/4–2 3/4 4str-8sol 2 1-3/4 3-19/32 BGC2-10 1 1-1/4–2 1 4str-8sol 2 1-3/4 3-19/32 BGC-1A* 2 1/2–1 - 4str-8sol 1-1/2 1-3/8 2-1/4 BGC-2A 2 1-1/4–2 - 4str-8sol 2 2-3/32 3-19/32 * CSA Certified UL File E158587 235 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 G Cast Bronze Ground Clamps Features • Manufactured from bronze alloy • UL Listed for direct burial in earth or concrete • Lay-In feature TYPE BGDB Fig. 1 Fig. 2 Benefits • Ensures maximum strength and superior conductivity • Ensures reliability • Reduces installation time Fig. 3 Fig. 4 Fig. 5 Catalog Number Figure Number Pipe Size Rebar Size Ground Rod Size Ground Wire Range Screw Material L Dimensions W BGC-2T-DB* 1 1/2-1 3/8-1 1/2-1 2str-10sol silicon bronze 2-3/4 2-1/4 BGC-2P-DB* 2 1/2-1 3/8-1 1/2-1 2str-10sol silicon bronze 2-3/4 2-1/4 BGC-2PS-DB+ 3 1/2-1 3/8-1 1/4-1 2str-10sol 2 #8sol stainless steel 2-1/4 2-1/4 BGC-4/0P-DB= 4 1/2-1 3/8-1 1/2-1 4/0-8str stainless steel 3 2-1/4 BGC-4/0S-DB= 5 1/2-1 3/8-1 1/2-1 4/0-8str stainless steel 2-3/4 2-1/4 G * UL File E207816 + UL File E198108 = UL File E178441 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 236 Ground Clamp with Strap TYPE BGCS Features • UL Listed and CSA Certified for 600 Volts • Conduit hub for 1/2" thru 1" rigid conduit • Zinc plated screws • ETP copper strap • For copper conductor only Fig. 1 G Fig. 2 Benefits • Ensures reliability • Range taking • Corrosion resistance • Protects conduit system from vibrations and provides maximum conductivity Fig. 3 Fig. 4 Catalog Number Figure Number Water Pipe Range Conduit Hub Size Ground Wire Range CH-1 1 - 1 3/0 AWG - 10sol CH-34 1 - 3/4 2/0 AWG - 10sol J2124 2 2-1/2-4 - 4str - 10sol J6 2 4-1/2-6 - 4str - 10sol BGC-1-50S 3 1/2-1 1/2 8sol - 4str BGC-1-75S 3 1/2-1 3/4 8sol - 4str BGC-1-10S 3 1/2-1 1 8sol - 4str BGC-1-50SH 4 1/2-1 1/2 2/0 - 10 BGC-1-75SH 4 1/2-1 3/4 2/0 - 10 BGC-1-10SH 4 1/2-1 1 2/0 - 10 UL File E207816 237 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Bronze, Service Post Connectors Single Conductor Type - Short Stud, Male Features • Range taking • Re-usable • UL 486A and UL 467 Listed • For grounding of steel structures, fence posts and tapping cables from bus bar • For copper to copper connections TYPE SPS Catalog Number G Conductor Range AWG MM 2 Stranded Solid Max. Min. Max. Min. 8M24 AP -1 0 0 9 7 3-1 Benefits • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability • Flexibility in the field Maximum Diameter Range Stud Size A B Dimensions C D E SPSS-0 8 12 (4mm2) 8 (10mm2) 12 (4mm2) .146-.080 1/4-20 x 1/2 11/16 1/2 23/64 15/32 1/2 SPSS-1 7 (10mm2) 10 (6mm2) 6 (10mm2) 10 (6mm2) .170-.102 1/4-20 x 1/2 13/16 1/2 23/64 15/32 21/32 SPSS-2 5 (16mm2) 10 (6mm2) 4 (16mm2) 10 (6mm2) .217-.102 5/16-18 x 5/8 15/16 5/8 25/64 17/32 23/32 SPSS-3 3 (25mm2) 10 (6mm2) 2 (35mm2) 10 (6mm2) .271-.102 3/8-16 x 5/8 1/2 5/8 29/64 5/8 25/32 SPSS-4 1 (35mm2) 8 (6mm2) 2 (35mm2) 8 (10mm2) .332-.128 3/8-16 x 5/8 1-1/16 5/8 29/64 11/16 7/8 SPSS-5 1/0 (50mm2) 2 (35mm2) 2 (35mm2) – .385-.258 1/2-13 x 3/4 1-1/4 3/4 37/64 3/4 15/16 SPSS-6 2/0 (70mm2) 2 (35mm2) 2 (35mm2) – .443-.258 1/2-13 x 3/4 1-13/32 3/4 37/64 7/8 1-1/16 SPSS-8 4/0 (95mm2) 1 (35mm2) – – .570-.289 5/8-11 x 1 1-9/16 1 51/64 1 1-5/16 SPSS-9 350 (150mm2) 1/0 (70mm2) – – .715-.373 5/8-11 x 1 2 1-1/4 51/64 1-5/16 1-11/16 SPSS-10 500 (240mm2) 3/0 (95mm2) – – .840-.464 3/4-10 x 1-1/4 2-1/4 1-3/4 63/64 1-1/2 1-7/8 G UL File E158587 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 238 Bronze, Service Post Connectors Single Conductor Type - Long Stud, Male Features • Range taking • Re-usable • UL 486A and UL 467 Listed • For grounding of steel structures, fence posts and tapping cables from bus bar • For copper to copper connections TYPE SPS Catalog Number G Conductor Range AWG MM 2 Stranded Solid Max. Min. Max. Min. 8M24 -1 0 0 9 7 3-1 Benefits • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability • Flexibility in the field Maximum Diameter Range Stud Size A B Dimensions C D E SPSL-0 8 12 (4mm2) 8 (10mm2) 12 (4mm2) .146-.080 1/4-20 x 1 11/16 1 55/64 15/32 1/2 SPSL-1 7 (10mm2) 10 (6mm2) 6 (10mm2) 10 (6mm2) .170-.102 1/4-20 x 1 13/16 1 55/64 15/32 21/32 SPSL-2 5 (16mm2) 10 (6mm2) 4 (16mm2) 10 (6mm2) .217-.102 5/16-18 x 1 15/16 1 53/64 17/32 23/32 SPSL-3 3 (25mm2) 10 (6mm2) 2 (35mm2) 10 (6mm2) .271-.102 3/8-16 x 1-1/8 1/2 1-1/8 61/64 5/8 25/32 SPSL-4 1 (35mm2) 8 (6mm2) 2 (35mm2) 8 (10mm2) .332-.128 3/8-16 x 1-1/8 1-1/16 1-1/8 61/64 11/16 7/8 SPSL-5 1/0 (50mm2) 2 (35mm2) 2 (35mm2) – .385-.258 1/2-13 x 1-1/4 1-1/4 1-1/4 1-5/64 3/4 15/16 SPSL-6 2/0 (70mm2) 2 (35mm2) 2 (35mm2) – .443-.258 1/2-13 x 1-1/4 1-13/32 1-1/4 1-5/64 7/8 1-1/16 SPSL-8 4/0 (95mm2) 1 (35mm2) – – .570-.289 5/8-11 x 1-1/2 1-9/16 1-1/2 1-19/64 1 1-5/16 SPSL-9 350 (150mm2) 1/0 (70mm2) – – .715-.373 5/8-11 x 1-1/2 2 1-1/2 1-19/64 1-5/16 1-11/16 SPSL-10 500 (240mm2) 3/0 (95mm2) – – .840-.464 3/4-10 x 1-3/4 2-1/4 1-1/2 1-31/64 1-1/2 1-7/8 UL File E158587 239 AP 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 G Bronze, Service Post Connectors Double Conductor Type - Short Stud, Male Features • Range taking • Re-usable • UL 486A and UL 467 Listed • For grounding of steel structures, fence posts and tapping cables from bus bar • For copper to copper connections TYPE SPD Catalog Number G Conductor Range AWG MM 2 Stranded Solid Max. Min. Max. Min. 8M24 AP -1 0 0 9 7 3-1 Benefits • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability • Flexibility in the field Maximum Diameter Range Stud Size AA B Dimensions C D E SPDS-0 8 12 (4mm2) 8 (10mm2) 12 (4mm2) .146-.080 1/4-20 x 1/2 13/16 1/2 23/64 15/32 1/2 SPDS-1 7 (10mm2) 10 (6mm2) 6 (10mm2) 10 (6mm2) .170-.102 1/4-20 x 1/2 31/32 1/2 23/64 15/32 21/32 SPDS-2 5 (16mm2) 10 (6mm2) 4 (16mm2) 10 (6mm2) .217-.102 5/16-18 x 5/8 1-1/8 5/8 25/64 17/32 23/32 SPDS-3 3 (25mm2) 10 (6mm2) 2 (35mm2) 10 (6mm2) .271-.102 3/8-16 x 5/8 1-1/4 5/8 29/64 5/8 25/32 SPDS-4 1 (35mm2) 8 (6mm2) 2 (35mm2) 8 (10mm2) .332-.128 3/8-16 x 5/8 1-3/8 5/8 29/64 11/16 7/8 SPDS-5 1/0 (50mm2) 2 (35mm2) 2 (35mm2) – .385-.258 1/2-13 x 3/4 1-19/32 3/4 37/64 3/4 15/16 SPDS-6 2/0 (70mm2) 2 (35mm2) 2 (35mm2) – .443-.258 1/2-13 x 3/4 1-13/16 3/4 37/64 7/8 1-1/16 SPDS-8 4/0 (95mm2) 1 (35mm2) – – .570-.289 5/8-11 x 1 2-1/16 1 51/64 1 1-5/16 SPDS-9 350 (150mm2) 1/0 (70mm2) – – .715-.373 5/8-11 x 1 2-3/4 1-1/4 51/64 1-5/16 1-11/16 SPDS-10 500 (240mm2) 3/0 (95mm2) – – .840-.464 3/4-10 x 1-1/4 3-1/8 1-3/4 63/64 1-1/2 1-7/8 G UL File E158587 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 240 Bronze, Service Post Connectors Double Conductor Type - Long Stud, Male Features • Range taking • Re-usable • UL 486A and UL 467 Listed • For grounding of steel structures, fence posts and tapping cables from bus bar • For copper to copper connections TYPE SPD Catalog Number G Conductor Range AWG MM 2 Stranded Solid Max. Min. Max. Min. 8M24 -1 0 0 9 7 3-1 Benefits • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability • Flexibility in the field Maximum Diameter Range Stud Size AA B Dimensions C D E SPDL-0 8 12 (4mm2) 8 (10mm2) 12 (4mm2) .146-.080 1/4-20 x 1 13/16 1 55/64 15/32 1/2 SPDL-1 7 (10mm2) 10 (6mm2) 6 (10mm2) 10 (6mm2) .170-.102 1/4-20 x 1 31/32 1 55/64 15/32 21/32 SPDL-2 5 (16mm2) 10 (6mm2) 4 (16mm2) 10 (6mm2) .217-.102 5/16-18 x 1 1-1/8 1 53/64 17/32 23/32 SPDL-3 3 (25mm2) 10 (6mm2) 2 (35mm2) 10 (6mm2) .271-.102 3/8-16 x 1-1/8 1-1/4 1-1/8 61/64 5/8 25/32 SPDL-4 1 (35mm2) 8 (6mm2) 2 (35mm2) 8 (10mm2) .332-.128 3/8-16 x 1-1/8 1-3/8 1-1/8 61/64 11/16 7/8 SPDL-5 1/0 (50mm2) 2 (35mm2) 2 (35mm2) – .385-.258 1/2-13 x 1-1/4 1-19/32 1-1/4 1-5/64 3/4 15/16 SPDL-6 2/0 (70mm2) 2 (35mm2) 2 (35mm2) – .443-.258 1/2-13 x 1-1/4 1-13/16 1-1/4 1-5/64 7/8 1-1/16 SPDL-8 4/0 (95mm2) 1 (35mm2) – – .570-.289 5/8-11 x 1-1/2 2-1/16 1-1/2 1-19/64 1 1-5/16 SPDL-9 350 (150mm2) 1/0 (70mm2) – – .715-.373 5/8-11 x 1-1/2 2-3/4 1-1/2 1-19/64 1-5/16 1-11/16 SPDL-10 500 (240mm2) 3/0 (95mm2) – – .840-.464 3/4-10 x 1-3/4 3-1/8 1-1/2 1-31/64 1-1/2 1-7/8 UL File E158587 241 AP 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 G Bronze, Transformer Tank Ground Connectors Features • Manufactured from bronze • Eye bolt on TTGC2 rotates to accommodate cable in vertical or horizontal direction • Range taking • Stud fits all standard EEI-NEMA distribution transformers TYPE TTGC Catalog Number G Conductor Range Benefits • Provides maximum strength and superior conductivity • Flexibility • Permits inventories to be kept to a minimum • Reliability Dimensions Max. Min. Stud Thread Size UNC - 2A A B C TTGC2 2/0 8 sol 1/2-13 1-51/64 1-9/64 1-21/32 TTGC3 1 str 10 sol 1/2-13 1-3/8 1-3/64 1-9/16 TTGC4+ 1 str 10 sol 1/2-13 1-1/4 7/8 1-3/8 TTGC2TN+ 2/0 8 sol 1/2-13 1-51/64 1-9/64 1-21/32 TTGC3TN* 1 str 10 sol 1/2-13 1-3/8 1-3/64 1-9/16 TTGC4TN* 1 str 10 sol 1/2-13 1-1/4 7/8 1-3/8 G + RUS Listed * Tin Plated 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 242 Bronze, U-Bolt Ground Clamp AP 8M24 Features • Components are cast or forged from copper alloy • Specially designed spacer • Range taking • Re-usable • UL 467 Listed for direct burial and CSA Certified TYPE GUB Conductor G Benefits • Provides maximum conductivity • Affords more positive contact area • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability Nominal Rod IPS Pipe Size Dimensions Catalog Number Max. Min. Max. Min. Max. Min. A B C GUB-1 4 8 3/4 5/8 3/8 - 2-13/16 1-9/16 2-1/4 GUB-2 2/0 4 3/4 5/8 3/8 - 2-13/16 1-9/16 2-1/4 GUB-3 250kcmil 2/0 3/4 5/8 3/8 - 2-13/16 1-9/16 2-1/4 GUB-4 4 8 1 7/8 3/4 1/2 2-3/4 1-9/16 2-5/8 GUB-5 2/0 4 1 7/8 3/4 1/2 2-3/4 1-9/16 2-5/8 GUB-6 250kcmil 2/0 1 7/8 3/4 1/2 2-3/4 1-9/16 2-5/8 GUB-7 4 8 1-1/4 1-1/8 1 - 3-5/16 1-9/16 2-3/4 GUB-8 2/0 4 1-1/4 1-1/8 1 - 3-5/16 1-9/16 2-3/4 GUB-9 4 8 1-1/2 1-3/8 1-1/4 - 3-7/16 1-9/16 2-15/16 GUB-10 2/0 4 1-1/2 1-3/8 1-1/4 - 3-7/16 1-9/16 2-15/16 GUB-11 250kcmil 2/0 1-1/2 1-3/8 1-1/4 - 3-7/16 1-9/16 2-15/16 GUB-12 4 8 1-7/8 1-5/8 1-1/2 - 3-15/16 1-9/16 3-3/16 GUB-13 2/0 4 1-7/8 1-5/8 1-1/2 - 3-15/16 1-9/16 3-3/16 GUB-14 250kcmil 2/0 1-7/8 1-5/8 1-1/2 - 3-15/16 1-9/16 3-3/16 GUB-15 4 8 2-3/8 2 2 - 4-7/16 1-9/16 3-11/16 GUB-16 2/0 4 2-3/8 2 2 - 4-7/16 1-9/16 3-11/16 GUB-17 250kcmil 2/0 2-3/8 2 2 - 4-7/16 1-9/16 3-11/16 GUB-18 2/0 4 2-7/8 2-1/2 2-1/2 - 4-15/16 1-9/16 4-3/16 GUB-19 250kcmil 2/0 2-7/8 2-1/2 2-1/2 - 4-15/16 1-9/16 4-3/16 GUB-20 2/0 4 3-1/2 3 3 - 5-9/16 1-9/16 4-13/16 GUB-21 250kcmil 2/0 3-1/2 3 3 - 5-9/16 1-9/16 4-13/16 GUB-22 2/0 4 4 3-1/2 3-1/2 - 6-1/16 1-9/16 5-1/2 GUB-23 2/0 4 4-1/2 4 4 - 6-5/16 1-9/16 5-11/16 GUB-24 250kcmil 2/0 4-1/2 4 4 - 6-5/16 1-9/16 5-11/16 UL File E158587 243 -1 0 0 9 7 3-1 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 G Tin Plated Copper Flexible Braid Features • Manufactured from pure copper braid • Electro-tin plated • Seamless pure copper ferrules • Inside ferrule ends are rounded • Swedged terminal to copper braid by cold forming • Extra flexible braided connector • Rated for 600 volts TYPE T Finish End Contact - Tinned Braid Number Figure No. Hole 1-1 Hole 2-2 Hole 4-4 Hole Drilling: N - Nema Overall Length In Inches T 252 1 2 N 12 Benefits • Provides high conductivity • Provides low contact resistance • Provides superior contact • Prevents chafing of strands • Provides a reduced resistance form point to point; much lower than standard power cables or loose - piece type terminals • Multi-purpose use for bonding, grounding and connecting moving parts • Ensures reliability Dwg A Dwg D 1 Hole W 4 Hole NEMA Dwg B 2 Hole Slot Dwg C Dwg E W 2 Hole NEMA 4 Hole NEMA Standard Specifications G Hole Size: Drilling: End Contacts: 9/16" Nema Standard Electro-Tin Plated Copper Braid: Tinned Copper Flat Braid Dimensions Catalog Number Figure Number Drawing Number Ampere Rating (Indoors)* Circular Mils. of Braids L T W T252/11N12 1 A 200 77,184 12 0.19 1.00 T252/11N18 1 A 200 77,184 18 0.25 1.00 T252/11N24 1 A 200 77,184 24 0.25 1.00 T252/21N12 2 A 340 154,386 12 0.25 1.00 T252/21N18 2 A 340 154,386 18 0.25 1.00 T252/21N24 2 A 340 154,386 24 0.25 1.00 T252/31N12 3 A 470 231,552 12 0.38 1.00 T252/31N18 3 A 470 231,552 18 0.38 1.00 T252/31N24 3 A 470 231,552 24 0.38 1.00 T252/41N12 4 A 600 308,734 12 0.38 1.25 T252/41N18 4 A 600 308,734 18 0.38 1.25 T252/41N24 4 A 600 308,734 24 0.38 1.25 T282/11N12 1 A 340 153,600 12 0.25 1.63 T282/11N18 1 A 340 153,600 18 0.25 1.63 T282/11N24 1 A 340 153,600 24 0.25 1.63 G * Ampere ratings are suggested for use as a guide only. Actual values used for a given application will depend on such factors as permissible temperature rise, permissible voltage drop, number of cables together and other conditions of service. For outdoor use, these ratings may be increased from 22% to 40% depending upon the size and position of the braid. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 244 Tin Plated Copper Flexible Braid Features • Manufactured from pure copper braid • Electro-tin plated • Seamless pure copper ferrules • Inside ferrule ends are rounded • Swedged terminal to copper braid by cold forming • Extra flexible braided connector • Rated for 600 volts TYPE T Finish End Contact - Tinned Braid Number Figure No. Hole 1-1 Hole 2-2 Hole 4-4 Hole Drilling: N - Nema Overall Length In Inches T 252 1 2 N Benefits • Provides high conductivity • Provides low contact resistance • Provides superior contact • Prevents chafing of strands • Provides a reduced resistance form point to point; much lower than standard power cables or loose - piece type terminals • Multi-purpose use for bonding, grounding and connecting moving parts • Ensures reliability Dwg A Dwg D 1 Hole W 4 Hole NEMA Dwg B 2 Hole Slot Dwg C Dwg E W 4 Hole NEMA 2 Hole NEMA 12 Standard Specifications G Hole Size: Drilling: End Contacts: 9/16" Nema Standard Electro-Tin Plated Copper Braid: Tinned Copper Flat Braid Dimensions Catalog Number Figure Number Drawing Number Ampere Rating (Indoors)* Circular Mils. of Braids L T W T282/21N12 2 A 530 307,000 12 0.25 1.63 T282/21N18 2 A 530 307,000 18 0.25 1.63 T282/21N24 2 A 530 307,000 24 0.25 1.63 T282/31N12 3 A 700 460,800 12 0.31 1.63 T282/31N18 3 A 700 460,800 18 0.31 1.63 T282/31N24 3 A 700 460,800 24 0.31 1.63 T282/41N12 4 A 800 614,400 12 0.38 1.63 T282/41N18 4 A 800 614,400 18 0.38 1.63 T282/41N24 4 A 800 614,400 24 0.38 1.63 T252/12N12 1 C 200 77,184 12 0.19 1.00 T252/12N18 1 C 200 77,184 18 0.25 1.00 T252/12N24 1 C 200 77,184 24 0.25 1.00 T252/22N12 2 C 340 154,386 12 0.25 1.00 T252/22N18 2 C 340 154,386 18 0.25 1.00 T252/22N24 2 C 340 154,386 24 0.25 1.00 * Ampere ratings are suggested for use as a guide only. Actual values used for a given application will depend on such factors as permissible temperature rise, permissible voltage drop, number of cables together and other conditions of service. For outdoor use, these ratings may be increased from 22% to 40% depending upon the size and position of the braid. 245 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 G Tin Plated Copper Flexible Braid Features • Manufactured from pure copper braid • Electro-tin plated • Seamless pure copper ferrules • Inside ferrule ends are rounded • Swedged terminal to copper braid by cold forming • Extra flexible braided connector • Rated for 600 volts TYPE T Finish End Contact - Tinned Braid Number Figure No. Hole 1-1 Hole 2-2 Hole 4-4 Hole Drilling: N - Nema Overall Length In Inches T 252 1 2 N Benefits • Provides high conductivity • Provides low contact resistance • Provides superior contact • Prevents chafing of strands • Provides a reduced resistance form point to point; much lower than standard power cables or loose - piece type terminals • Multi-purpose use for bonding, grounding and connecting moving parts • Ensures reliability Dwg A Dwg D 1 Hole W 4 Hole NEMA Dwg B 2 Hole Slot Dwg C Dwg E W 4 Hole NEMA 2 Hole NEMA 12 Standard Specifications G Hole Size: Drilling: End Contacts: 9/16" Nema Standard Electro-Tin Plated Copper Braid: Tinned Copper Flat Braid Dimensions Catalog Number Figure Number Drawing Number Ampere Rating (Indoors)* Circular Mils. of Braids L T W T252/32N12 3 C 470 231,552 12 0.38 1.00 T252/32N18 3 C 470 231,552 18 0.38 1.00 T252/32N24 3 C 470 231,552 24 0.38 1.00 T252/42N12 4 C 600 308,734 12 0.38 1.25 T252/42N18 4 C 600 308,734 18 0.38 1.25 T252/42N24 4 C 600 308,734 24 0.38 1.25 T282/12N12 1 C 340 153,600 12 0.25 1.63 T282/12N18 1 C 340 153,600 18 0.25 1.63 T282/12N24 1 C 340 153,600 24 0.25 1.63 T282/22N12 2 C 530 307,000 12 0.25 1.63 T282/22N18 2 C 530 307,000 18 0.25 1.63 T282/22N24 2 C 530 307,000 24 0.25 1.63 T282/32N12 3 C 700 460,800 12 0.31 1.63 T282/32N18 3 C 700 460,800 18 0.31 1.63 T282/32N24 3 C 700 460,800 24 0.31 1.63 G * Ampere ratings are suggested for use as a guide only. Actual values used for a given application will depend on such factors as permissible temperature rise, permissible voltage drop, number of cables together and other conditions of service. For outdoor use, these ratings may be increased from 22% to 40% depending upon the size and position of the braid. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 246 Tin Plated Copper Flexible Braid Features • Manufactured from pure copper braid • Electro-tin plated • Seamless pure copper ferrules • Inside ferrule ends are rounded • Swedged terminal to copper braid by cold forming • Extra flexible braided connector • Rated for 600 volts TYPE T Finish End Contact - Tinned Braid Number Figure No. Hole 1-1 Hole 2-2 Hole 4-4 Hole Drilling: N - Nema Overall Length In Inches T 252 1 2 N Benefits • Provides high conductivity • Provides low contact resistance • Provides superior contact • Prevents chafing of strands • Provides a reduced resistance form point to point; much lower than standard power cables or loose - piece type terminals • Multi-purpose use for bonding, grounding and connecting moving parts • Ensures reliability Dwg A Dwg D 1 Hole W 4 Hole NEMA Dwg B 2 Hole Slot Dwg C Dwg E W 4 Hole NEMA 2 Hole NEMA 12 Standard Specifications G Hole Size: Drilling: End Contacts: 9/16" Nema Standard Electro-Tin Plated Copper Braid: Tinned Copper Flat Braid Dimensions Catalog Number Figure Number Drawing Number Ampere Rating (Indoors)* Circular Mils. of Braids L T W T282/42N12 4 C 800 614,400 12 0.38 1.63 T282/42N18 4 C 800 614,400 18 0.38 1.63 T282/42N24 4 C 800 614,400 24 0.38 1.63 T287/12N12 1 C 360 230,000 12 0.25 1.50 T287/12N18 1 C 360 230,000 18 0.25 1.50 T287/12N24 1 C 360 230,000 24 0.25 1.50 T287/22N12 2 C 700 460,000 12 0.38 1.50 T287/22N18 2 C 700 460,000 18 0.38 1.50 T287/22N24 2 C 700 460,000 24 0.38 1.50 T287/32N12 3 C 820 690,000 12 0.50 1.50 T287/32N18 3 C 820 690,000 18 0.50 1.50 T287/32N24 3 C 820 690,000 24 0.50 1.50 T287/42N12 4 C 1000 920,000 12 0.75 1.63 T287/42N18 4 C 1000 920,000 18 0.75 1.63 T287/42N24 4 C 1000 920,000 24 0.75 1.63 * Ampere ratings are suggested for use as a guide only. Actual values used for a given application will depend on such factors as permissible temperature rise, permissible voltage drop, number of cables together and other conditions of service. For outdoor use, these ratings may be increased from 22% to 40% depending upon the size and position of the braid. 247 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 G Tin Plated Copper Flexible Braid Features • Manufactured from pure copper braid • Electro-tin plated • Seamless pure copper ferrules • Inside ferrule ends are rounded • Swedged terminal to copper braid by cold forming • Extra flexible braided connector • Rated for 600 volts TYPE T Finish End Contact - Tinned Braid Number Figure No. Hole 1-1 Hole 2-2 Hole 4-4 Hole Drilling: N - Nema Overall Length In Inches T 252 1 2 N Benefits • Provides high conductivity • Provides low contact resistance • Provides superior contact • Prevents chafing of strands • Provides a reduced resistance form point to point; much lower than standard power cables or loose - piece type terminals • Multi-purpose use for bonding, grounding and connecting moving parts • Ensures reliability Dwg A Dwg D 1 Hole W 4 Hole NEMA Dwg B 2 Hole Slot Dwg C Dwg E W 4 Hole NEMA 2 Hole NEMA 12 Standard Specifications G Hole Size: Drilling: End Contacts: 9/16" Nema Standard Electro-Tin Plated Copper Braid: Tinned Copper Flat Braid Dimensions Catalog Number Figure Number Drawing Number Ampere Rating (Indoors)* Circular Mils. of Braids L T W T294/12N12 1 C 415 300,000 12 0.25 1.50 T294/12N18 1 C 415 300,000 18 0.25 1.50 T294/12N24 1 C 415 300,000 24 0.25 1.50 T294/22N12 2 C 700 600,000 12 0.50 1.50 T294/22N18 2 C 700 600,000 18 0.50 1.50 T294/22N24 2 C 700 600,000 24 0.50 1.50 T294/32N12 3 C 960 900,000 12 0.75 1.63 T294/32N18 3 C 960 900,000 18 0.75 1.63 T294/32N24 3 C 960 900,000 24 0.75 1.63 T294/42N12 4 C 1200 1,200,000 12 1.00 1.63 T294/42N18 4 C 1200 1,200,000 18 1.00 1.63 T294/42N24 4 C 1200 1,200,000 24 1.00 1.63 T278/14N12-4 1 E 625 422,000 12 0.25 4.00 T278/14N18-4 1 E 625 422,000 18 0.25 4.00 T278/14N24-4 1 E 625 422,000 24 0.25 4.00 G * Ampere ratings are suggested for use as a guide only. Actual values used for a given application will depend on such factors as permissible temperature rise, permissible voltage drop, number of cables together and other conditions of service. For outdoor use, these ratings may be increased from 22% to 40% depending upon the size and position of the braid. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 248 Tin Plated Copper Flexible Braid Features • Manufactured from pure copper braid • Electro-tin plated • Seamless pure copper ferrules • Inside ferrule ends are rounded • Swedged terminal to copper braid by cold forming • Extra flexible braided connector • Rated for 600 volts TYPE T Finish End Contact - Tinned Braid Number Figure No. Hole 1-1 Hole 2-2 Hole 4-4 Hole Drilling: N - Nema Overall Length In Inches T 252 1 2 N Benefits • Provides high conductivity • Provides low contact resistance • Provides superior contact • Prevents chafing of strands • Provides a reduced resistance form point to point; much lower than standard power cables or loose - piece type terminals • Multi-purpose use for bonding, grounding and connecting moving parts • Ensures reliability Dwg A Dwg D 1 Hole W 4 Hole NEMA Dwg B 2 Hole Slot Dwg C Dwg E W 4 Hole NEMA 2 Hole NEMA 12 Standard Specifications G Hole Size: Drilling: End Contacts: 9/16" Nema Standard Electro-Tin Plated Copper Braid: Tinned Copper Flat Braid Dimensions Catalog Number Figure Number Drawing Number Ampere Rating (Indoors)* Circular Mils. of Braids L T W T278/24N12-4 2 E 940 844,000 12 0.31 4.00 T278/24N18-4 2 E 940 844,000 18 0.31 4.00 T278/24N24-4 2 E 940 844,000 24 0.31 4.00 T278/34N12-4 3 E 1200 1,266,000 12 0.38 4.00 T278/34N18-4 3 E 1200 1,266,000 18 0.38 4.00 T278/34N24-4 3 E 1200 1,266,000 24 0.38 4.00 T278/44N12-4 4 E 1600 1,688,000 12 0.50 4.00 T278/44N18-4 4 E 1600 1,688,000 18 0.50 4.00 T278/44N24-4 4 E 1600 1,688,000 24 0.50 4.00 T278/14N12-3 1 D 370 211,200 12 0.25 3.00 T278/14N18-3 1 D 370 211,200 18 0.25 3.00 T278/14N24-3 1 D 370 211,200 24 0.25 3.00 T278/24N12-3 2 D 625 422,400 12 0.31 3.00 T278/24N18-3 2 D 625 422,400 18 0.31 3.00 T278/24N24-3 2 D 625 422,400 24 0.31 3.00 * Ampere ratings are suggested for use as a guide only. Actual values used for a given application will depend on such factors as permissible temperature rise, permissible voltage drop, number of cables together and other conditions of service. For outdoor use, these ratings may be increased from 22% to 40% depending upon the size and position of the braid. 249 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 G Tin Plated Copper Flexible Braid Features • Manufactured from pure copper braid • Electro-tin plated • Seamless pure copper ferrules • Inside ferrule ends are rounded • Swedged terminal to copper braid by cold forming • Extra flexible braided connector • Rated for 600 volts TYPE T Finish End Contact - Tinned Braid Number Figure No. Hole 1-1 Hole 2-2 Hole 4-4 Hole Drilling: N - Nema Overall Length In Inches T 252 1 2 N Benefits • Provides high conductivity • Provides low contact resistance • Provides superior contact • Prevents chafing of strands • Provides a reduced resistance form point to point; much lower than standard power cables or loose - piece type terminals • Multi-purpose use for bonding, grounding and connecting moving parts • Ensures reliability Dwg A Dwg D 1 Hole W 4 Hole NEMA Dwg B 2 Hole Slot Dwg C Dwg E W 4 Hole NEMA 2 Hole NEMA 12 Standard Specifications G Hole Size: Drilling: End Contacts: 9/16" Nema Standard Electro-Tin Plated Copper Braid: Tinned Copper Flat Braid Dimensions Catalog Number Figure Number Drawing Number Ampere Rating (Indoors)* Circular Mils. of Braids L T W T278/34N12-3 3 D 800 633,600 12 0.38 3.00 T278/34N18-3 3 D 800 633,600 18 0.38 3.00 T278/34N24-3 3 D 800 633,600 24 0.38 3.00 T278/44N12-3 4 D 940 844,900 12 0.50 3.00 T278/44N18-3 4 D 940 844,900 18 0.50 3.00 T278/44N24-3 4 D 940 844,900 24 0.50 3.00 G * Ampere ratings are suggested for use as a guide only. Actual values used for a given application will depend on such factors as permissible temperature rise, permissible voltage drop, number of cables together and other conditions of service. For outdoor use, these ratings may be increased from 22% to 40% depending upon the size and position of the braid. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 250 Tin Plated Copper Flexible Braid Custom Drilling Features • Manufactured from pure copper braid • Electro-tin plated • Seamless pure copper ferrules • Inside ferrule ends are rounded • Swedged terminal to copper braid by cold forming • Extra flexible braided connector • Rated for 600 volts TYPE T Finish End Contact - Tinned Braid Number Figure No. Hole 1-1 Hole Drilling: Benefits • Provides high conductivity • Provides low contact resistance • Provides superior contact • Prevents chafing of strands • Provides a reduced resistance form point to point; much lower than standard power cables or loose - piece type terminals • Multi-purpose use for bonding, grounding and connecting moving parts • Ensures reliability 3 FIGURE 1 /4˝ 3 /4˝ /8˝ W 1˝ W 5 C - Custom 1 /4˝ DIA. HOLE 12˝ 11/4˝ Overall Length 11/4˝ In Inches T 240 1 1 C 12 FIGURE 2 7 Standard Specifications /16˝ DIA. HOLE 1 G End Contacts: Electro-Tin Plated Copper Braid: Tinned Copper Flat Braid Options: - Custom drilling pattern (drawing must be supplied) /8˝ T Dimensions Catalog Number Figure Number Ampere Rating (Indoors)* Circular Mils. of Braids L T W T240/11C12 1 95 24,000 12 0.13 0.63 T240/11C18 1 95 24,000 18 0.13 0.63 T240/11C24 1 95 24,000 24 0.13 0.63 T244/21C12 2 145 48,000 12 0.13 1.00 T244/21C18 2 145 48,000 18 0.13 1.00 T244/21C24 2 145 48,000 24 0.13 1.00 * Ampere ratings are suggested for use as a guide only. Actual values used for a given application will depend on such factors as permissible temperature rise, permissible voltage drop, number of cables together and other conditions of service. For outdoor use, these ratings may be increased from 22% to 40% depending upon the size and position of the braid. 251 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 G Copper Ground Straps Features • Manufactured from annealed copper sheet • Two styles available • Type GSR supplied in 10' coils with 1/4" holes TYPE GS GSR Benefits • Provides maximum conductivity and greater flexibility • Heavy-Duty or lightweight in four different lengths • Can be cut to desired length which reduces inventory Fig. 1 G Fig. 2 Catalog Number Figure Number Pipe Size L Dimensions W GS-1 1 3/8-1 5-17/32 3/4 Heavy .050 thick GS-2 1 3/8-2 9-5/16 3/4 Heavy .050 thick GS-3 1 3/8-3 12-3/4 3/4 Heavy .050 thick GS-4 1 3/8-4 15-3/4 3/4 Heavy .050 thick GS-10 1 3/8-1 5-17/32 3/4 Light .025 thick GS-20 1 3/8-2 9-5/16 3/4 Light .025 thick GS-30 1 3/8-3 12-3/4 3/4 Light .025 thick GS-40 1 3/8-4 15-3/4 3/4 Light .025 thick GSR-Plain* 2 - 10 ft. 3/4 Light .030 thick Type G * 1/4" Holes 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 252 Copper Neutral Bars Features • Manufactured from high strength copper tubing • Range taking TYPE D167 L 1 Benefits • Provides maximum conductivity • A wide range of conductor sizes can be used in the same connector • Ensures reliability for copper conductor • UL Recognized for 600 volts H W L Wire Range G Dimensions Catalog Number Number Of Taps Main Tap L Height With Maximum Wire W Bolt Size Two Mounting Holes Mounting Hole Positions From End Of Distance Bar To First Between Mounting Hole Holes D167-4 4 4-14 6-14 2-3/4 3/4 11/32 #10 13/64 .581 (2nd hole) 1.98 D167-6 6 4-14 6-14 3-1/2 3/4 11/32 #10 13/64 .978 (3rd hole) 1.98 D167-8 8 4-14 6-14 4-7/16 3/4 11/32 #10 13/64 1.375 (4th hole) 1.98 D167-10 10 4-14 6-14 5-1/8 3/4 11/32 #10 13/64 1.772 (5th hole) 1.98 D167-12 12 4-14 6-14 5-15/16 3/4 11/32 #10 13/64 2.169 (6th hole) 1.98 D167-14 14 4-14 6-14 6-23/32 3/4 11/32 #10 13/64 2.566 (7th hole) 1.98 Tested to UL 486A-486B, UL File E6207 253 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 G Copper Neutral Bars Features • Manufactured from high strength copper tubing • Compact design • Range taking TYPE CAN LR-2 6 01 9 Benefits • Provides maximum conductivity • Up to 42 circuit taps can be made in just 5 1/2" of space • A wide range of conductor sizes can be used in the same connector • Ensures reliability for copper conductor • Provides easy wire insertion • UL Recognized and CSA Certified • Circuit bars inserted at a 20 angle W H L Fig. 1 Fig. 2 Fig. 3 Fig. 4 Wire Range G L Dimensions Height With Maximum Wire W Two Tapped Mounting Holes 6-14 2-5/16 1-5/16 5-1/8 10-32 250kcmil-6 6-14 3 1-5/16 4-13/32 10-32 36 250kcmil-6 6-14 3 1-5/16 5-1/8 10-32 1 42 250kcmil-6 6-14 3 1-7/16 5-1/2 10-32 R-16 2 Mounting block of general purpose (phenolic black) suitable for mounting any of CAN Neutrals. 2-1/2" wide x 2-1/2" long x 1" thick. E-223 3 10-32 x 1/2" round head steel machine screws for fastening neutrals to mounting blocks. (Use lock washer to provide rigid assembly.) E-153 3 1/4-28 wire pressure screw 7/16" long. Screw is steel, zinc plated and chromate dipped. N-174 4 Supplied in 5' 9" lengths. Approximately 174 outlets. Wire range 14-6. Catalog Number Figure Number Number Of Taps Main Tap CAN-300 1 24 250kcmil-6 CAN-301 1 30 CAN-302 1 CAN-303 G Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 254 Dual Rated Ground Clamp Features • Manufactured from high strength 6061-T6 aluminum alloy • Clear plated • UL Listed • Versatile TYPE AGC SGC • Range taking • SGC Lay-In feature 667P Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Ensures reliability • Effectively grounds aluminum or copper conductors to copper water pipe, galvanized pipe or steel conduit • Three sizes cover a range from 1/2" to 4" pipe with a ground wire range of 250 kcmil - #14 which reduces inventory • Provides ease of installation for long ground wire runs W L Fig. 1 G Fig. 2 Catalog Number Figure Number Pipe Size Rebar Size Ground Wire Range Screw Type L AGC-1 1 1/2-3/4-1 4, 5, 6 1/0-14 Slot AGC-2 2 1 1/4-1 1/2-2 - 250kcmil-6 AGC-4 2 2 1/2-3-3 1/2-4 - SGC-1/0* 3 1/2-3/4-1” - Fig. 3 Dimensions W Hex Size 2-1/4 11/16 Slot Hex Socket 3-3/4 13/16 5/16 250kcmil-6 Hex Socket 6-5/16 1 5/16 1/0-14 Slot 2-1/4 11/16 Slot DE-OX Inhibitor is recommended for all aluminum terminations. * Typical application would be grounding computer floor room system. UL File E34440 255 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 G Dual Rated Lay-In Ground Lug Features • Manufactured from high strength 6061-T6 aluminum alloy • Electro-tin plated • UL Recognized for grounding and bonding • Lay-in feature • Rated for 600 volts TYPE GBL Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Ensures reliability • Provides ease of installation • Ensures reliability Fig. 1 G Fig. 2 Catalog Number Figure Number Ground Wire Range Bolt Size C D E Dimensions F G H T Hex Size *GBL-4 1 4-14 10 7/32 5/8 31/64 1-3/32 13/64 25/64 51/64 Slot +GBL-1/0 1 1/0-14 1/4 9/32 51/64 27/32 1-5/8 7/16 5/8 1-5/32 Slot +GBL-250 2 250kcmil-6 1/4 9/32 31/64 1 2-3/16 29/64 7/8 1-23/32 7/32 + U.L. 467 recognized for grounding and bonding only. DE-OX Inhibitor is recommended for all aluminum terminations. + UL File E34440/E6207 G * UL 467 Listed 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 256 Copper Lay-In Ground Lug Direct Burial 667P Features • Lay-in feature TYPE GBL-DB LR-2 6 01 9 Benefits • Provides ease of installation of continuous loop grounding conductor • Suitable for direct burial and for use with copper conductors • Resists oxidation and corrosion in earth or concrete • Ensures reliability • Manufactured from high strength copper • Stainless steel 1/4-28 torque screw • Rated for 600 volts D E G T C H F Catalog Number Ground Wire Range Bolt Size C D E Dimensions F G GBL-4DB 4-14 10 .218 .680 .470 1.15 GBL-4DB-14 4-14 10 .265 .680 .470 1.150 H T Screw Type .19 .375 .825 Slot .210 .472 .825 Slot * Add T to order tin plating Tested to UL 467, UL File E34440 G 257 G 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 ClearGround™ Intersystem Ground Tap Benefits • Meets NEC 250.94 installation requirements. • Eliminates the need to cut or splice into existing conductor • Allows fast simple installation on ground conductor below meter • For use with copper and aluminum conductors • For bonding multiple communication systems (Phone, TV, Cable, etc.) • For corrosion resistance • Cuts oxidation Features • Approved for UL 467 (Grounding & Bonding) • Lay in style • No mounting required • Dual rated • 4 Taps (#2-14) stranded or solid • Stainless steel screws • Serrations in conductor wire way • Patent Pending TYPE GBT Fig. 1 Fig. 2 Fig. 3 Hex Size Tap Catalog Number Figure Number Wire Range Main Wire Range Tap Length Width Height Main GBT-1/0 1 1/0-8 2-14str-sol 2.250 1.125 1.160 S S GBT-250 1 250kcmil-8str - 1/0-8sol 2-14str-sol 2.250 1.375 1.587 7/32 S GBT-1/0-M 2 1/0-8 2-14str-sol 2.250 1.750 1.160 S S GBT-1/0-M-W/C 3 1/0-8 2-14str-sol 2.730 3.930 2.110 S S G UL File E34440 250-94 01 reproduced with approval from Mike Holt Enterprises, www.mikeholt.com 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 258 Aluminum Grounding Connectors - Dual Rated Features • Manufactured from high strength 6061-T6 aluminum alloy • Electro-tin plated • Type GRM - Elongated steel stud TYPE GRM GRF • Type GRF - Threaded female design Benefits • Suitable for use with either copper or aluminum conductors • Provides low contact resistance • Provides ease of grounding a single conductor to steel structures or to tap a single conductor from bus bar • Provides ease of installation for a variety of standard stud sizes Fig. 1 G Catalog Number Figure Number Max. GRM-2A 1 2str GRM-2B 1 GRM-2C Wire Range Single Cable Min. Fig. 2 Dimensions B L Dia. Thread A 12sol/str 5/16 1/4"-20 - 11/16 1-1/4 Slot 2str 12sol/str 5/16 5/16"-18 - 3/8 1-1/4 Slot 1 2str 12sol/str 5/16 3/8"-16 - 9/16 1-1/4 Slot GRM-0 1 1/0str 2str 3/8 1/2"-13 - 1 1-9/16 Slot GRM-250A 1 250kcmil 1/0 9/16 1/2"-13 - 1 2-1/8 5/16 GRM-250B 1 250kcmil 1/0 9/16 5/8"-11 - 1 2-1/8 5/16 GRM-350 1 350kcmil 4/0 - 5/8"-11 - 1 2-1/2 3/8 GRM-500 1 500kcmil 350kcmil - 3/4"-10 - 1-3/8 2-15/16 3/8 GRM-750 1 750kcmil 500kcmil - 3/4"-10 - 1-3/8 3-3/8 1/2 GRF-2A 2 2str 12sol/str 5/16 1/4"-20 5/16 - 1-1/4 Slot GRF-2B 2 2str 12sol/str 5/16 5/16"-18 3/8 - 1-1/4 Slot GRF-2C 2 2str 12sol/str 5/16 3/8"-16 7/16 - 1-1/4 Slot GRF-0 2 1/0str 2str 3/8 1/2"-13 1/2 - 1-9/16 Slot GRF-250A 2 250kcmil 1/0 9/16 1/2"-13 1/2 - 2-1/8 5/16 GRF-250B 2 250kcmil 1/0 9/16 5/8"-11 3/4 - 2-1/8 5/16 GRF-350 2 350kcmil 4/0 - 5/8"-11 3/4 - 2-1/2 3/8 GRF-500 2 500kcmil 350kcmil - 3/4"-10 7/8 - 2-15/16 3/8 GRF-750 2 750kcmil 500kcmil - 3/4"-10 7/8 - 3-3/8 1/2 DE-OX Inhibitor is recommended for all aluminum terminations. 259 Hex Size Steel Strand 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 G Aluminum Neutral Bars - Dual Rated Features • Preassembled, stacked neutral bars TYPE NB • Available with phenolic base • Electro-tin plated • Fabricated from high strength 6061-T6 aluminum alloy • UL Recognized and CSA Certified for 600 volts, 90˚ C Benefits • Compact, space saving design offers multiple range taking flexibility and is suitable for grounding applications • Provides insulation from mounting surface • Provides low contact resistance • Suitable for use with either copper or aluminum conductors • Ensures reliability Fig. 1 .547 LR-2 6 01 9 Fig. 2 1.172 .586 .250 .250 .620 Fig. 3 .391 .250 .209 Dia. .391 Dia. G Catalog Number Figure Number Number Of Circuit Taps Wire Range Circuit Line Taps Loads Dimensions Approx. Height with Max. Wire L W Two Tapped Mounting Holes Main NB-350-12 1 12 14-4 350kcmil-6 1-17/32 4-23/32 2-17/32 10-32 3/8 S NB-350-12-W/R16* 2 12 14-4 350kcmil-6 2-17/32 4-23/32 2-17/32 10-32 3/8 S NB-350-24 1 24 14-4 350kcmil-6 1-17/32 4-23/32 2-17/32 10-32 3/8 S NB-350-24-W/R16* 2 24 14-4 350kcmil-6 2-17/32 4-23/32 2-17/32 10-32 3/8 S NB-350-30 1 30 14-4 350kcmil-6 1-17/32 4-3/32 2-17/32 10-32 3/8 S NB-350-30-W/R16* 2 30 14-4 350kcmil-6 2-17/32 4-3/32 2-17/32 10-32 3/8 S NB-350-36 1 36 14-4 350kcmil-6 1-17/32 4-23/32 2-17/32 10-32 3/8 S NB-350-36-W/R16* 2 36 14-4 350kcmil-6 2-17/32 4-23/32 2-17/32 10-32 3/8 S NB-350-42 1 42 14-4 350kcmil-6 1-17/32 5-11/32 2-17/32 10-32 3/8 S NB-350-42-W/R16* 2 42 14-4 350kcmil-6 2-17/32 5-11/32 2-17/32 10-32 3/8 S Hex Size Tap G “S” indicates slotted screw * Part includes phenolic mounting block R-16 Tested to UL 486A-486B, UL File E6207 Catalog Number Figure Number Number of Outlets Wire Range Length NB-120 3 120 30 outlets 1/0-14 90 outlets 6-14 3.25' UL File E81652 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 260 Underground DBK ASK 262 262 267 266 BGRC CGRC 270 270 SRC GRC 271 RLT 272 BGC 273 274 SPS BGDB 276 - 277 275 SPD TTGC 278 – 279 GUB 281 SS, SSK, SSKC 263 ELT GGC GGA 261 USPA-SS 280 PED-SS 264 SLU-DB, XT-DB 268 269 265 Direct Burial and Above Grade Splice Kits Benefits • Provides maximum conductivity for UF cable Features • DBK-1 connectors manufactured from electrolytic copper • All other connectors manufactured from high strength aluminum alloy • Heavy wall heat shrink tubing with sealant TYPE DBK ASK • Provides high conductivity and can be used with either aluminum or copper conductors • Provides watertight splice. Kits with heat shrink are designed to withstand abrasions due to direct burial in rocky soil. • Provides ease of ordering • Ensures reliability • Connector and heat shrink packaged together • UL listed, rated for 600 volts, 90˚ C Fig. 1 Fig. 2 Fig. 3 Catalog Number Figure Number UF Cable Range Minimum Maximum Wire Range DBK-1 1 14/2 with Ground 8/3 with Ground - Testing Certification 88X4 DBK-2 2 - - 2-8 88X4 DBK-250 2 - - 250kcmil-1 88X4 Tested UL 486D, UL File E125087 ASK-2* 3 ABOVE GRADE SPLICE KITS - - 2-8 453G ASK-250* 3 - - 250kcmil-1 H 453G *Not UL Listed for direct burial. Tested to UL 486A-486B, UL File E6207 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 262 Watertight, Underground In-Line Splice 88X4 Features • Encapsulated in EPDM rubber with a nominal thickness of 125 Mils and a dielectric strength of 240 Volts per Mil TYPE USPA-SS • Pre-marked end inserts • O-Ring design screw cap inserts • Connector is produced from high strength 6061-T6 aluminum alloy • Connector rated for 600 volts, 90˚ C • Range taking • UL Listed and CSA Certified for direct burial in earth or LR-2 6 01 9 Benefits • Completely watertight in line splice. Ready for installation. (not a mold for use with mixed compounds) No taping required. No temperature or humidity restrictions. • Simply cut end inserts to appropriate marked wire size and insert conductor into connector • Ensures connector integrity while allowing ease of access to set screws, ensuring excellent sealing • Suitable for use with either copper or aluminum conductors • Ensures reliability • Reduces inventory concrete B A Fig. 1 Fig. 2 Catalog Number Figure Number Barrel A USPA-350SS-DB + 1 350kcmil-10str USPA-500SS-DB* 2 USPA-750SS-DB 3 Wire Range Barrel B Fig. 3 Length Hex Size Recommended Torque-Inch Lbs. 350kcmil-10str 8- 5/8 5/16 350 500kcmil-10 500kcmil-10 9-13/16 5/16 450 750kcmil-2 750kcmil-2 9-13/16 5/16 500 + REA listed * Not UL Listed Tested to UL 486D, UL File E125087 H 263 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Watertight Underground Splice Kits Features • Watertight EPDM rubber splice cover • Tapered ends • Ready for installation TYPE SS SSK SSKC • Type SS is cover only supplied with lubricant • Type SSK kit is supplied with both connector and lubricant • Connector rated for 600 volts Benefits • No taping required. Suitable for direct burial • Fits a wide range of conductor sizes • Not a mold, can be used in any type of weather. (moisture and humidity are not a factor) • Can be used with standard aluminum or copper compression from 500kcmil 6. Lubricant permits easy insertion of conductors into sleeve. • Supplied with dual-rated mechanical splice connector with a wire range of 350kcmil - 6 • Ensures reliability Fig. 1 Fig. 2 Wire Range Compression Sleeves Catalog Number Figure Number Bolted Connector SSK-350-Z 1 350kcmil-6 - 5-1/2 SS-350-Z 2 350kcmil-6 500kcmil-6 5-1/2 L H Catalog Number Connector Catalog Number Wire Size Wire Range When Installed With IDT-12 Tool SSKC-6-Z AS-6 6 6 SSKC-4-Z AS-4 4 4-6 SSKC-2-Z AS-2 2 2-6 SSKC-1/0-Z AS-1/0 1/0 1/0-1 SSKC-2/0-Z AS-2/0 2/0 2/0-1 SSKC-3/0-Z AS-3/0 3/0 3/0-1 SSKC-4/0-Z AS-4/0 4/0 4/0-1 SSKC-250-Z AS-250 250kcmil 250kcmil-1/0 Temperature rating 90˚ C 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 264 Connector for Direct Burial and Hand Holes TYPE PED-SS Rated for 600 Volts L Features • Available in a variety of conductor configurations and three wire ranges • Manufactured from high strength aluminum alloy • Clear plated • Dual rated • EPDM cover has dielectric strength of 240 volts per mil and nominal thickness of 125 mils • UL Listed and CSA Certified for direct burial in earth or concrete • Rated for 600 volts Benefits • Provides multiple conductor installation for a broad wire range • Provides maximum conductivity • Low contact resistance • Use with both copper and aluminum conductors • Completely watertight, no taping required. Suitable for direct burial in earth or concrete H L W Fig. 1 H Fig. 2 Fig. 3 Catalog Number Figure Number Wire Range Number of Ports W H Dimensions L PED3-350SS-DB 1 350kcmil-10str 3 4.40 2.70 3.67 PED4-350SS-DB 1 350kcmil-10str 4 4.40 2.70 4.82 PED5-350SS-DB 1 350kcmil-10str 5 4.40 2.70 6.04 PED6-350SS-DB 1 350kcmil-10str 6 4.40 2.70 7.14 PED8-350SS-DB 1 350kcmil-10str 8 4.40 2.70 9.45 * PED-3-500-SS-Z 2 500kcmil-10 3 5.06 2.82 4.57 * PED-4-500-SS-Z 2 500kcmil-10 4 5.06 2.82 6.04 * PED-5-500-SS-Z 2 500kcmil-10 5 5.06 2.82 7.50 * PED-6-500-SS-Z 2 500kcmil-10 6 5.06 2.82 8.98 * PED-8-500-SS-Z 2 500kcmil-10 8 5.06 2.82 11.92 * PED-4-750-SS-Z 3 750kcmil-2 4 6.50 3.53 6.97 * PED-6-750-SS-Z 3 750kcmil-2 6 6.50 3.53 10.35 * PED-8-750-SS-Z 3 750kcmil-2 8 6.50 3.53 13.73 Extra screw closure caps and extra conductor plugs available. * Not UL Listed or CSA Certified. Tested to UL 486D, UL File E125087 265 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 1 Grounding Grid Connectors 667P Benefits • Provides maximum conductivity and eliminates the possibility of corrosion. Suitable for direct burial in earth or concrete • Provides easy identification and tooling recommendation • Reduces inventory. Six sizes cover a wire range from 500kcmil to #6, and 1/2" to 3/4" ground rods. • Permits adjustments to be made for misaligned cross grids • Can be installed in all types of weather with no need for protective equipment or clothing. Does not produce heat or dangerous particles. • Prevents oxides from forming • Ensures reliability Features • Manufactured from high strength copper alloy TYPE • Clearly marked with wire size and die index • Range taking • Connector can be adjusted prior to installation • Non-hazardous installation GGA • Prefilled with inhibiting compound • Temp. Rating 90˚ C Wire Range Catalog Number Main GGA-1 LR-5 4 65 Dimensions A Die Index B Die Index .313 2.50 O O 1.09 .313 2.50 997 O 1.66 1.66 .500 2.50 997 997 .75 2.09 1.09 .313 2.50 998 O .75 .75 2.09 1.66 .500 2.50 998 997 .75 .75 2.28 2.28 .750 2.50 999/1011 999/1011 Tap Rod Size A B C D E 2str-6sol 2str-6sol - .75 .75 1.09 1.09 GGA-2 250kcmil-1str 2str-6sol 1/2, 5/8 .75 .75 1.66 GGA-3 250kcmil-2str 250kcmil-2str 1/2, 5/8 .75 .75 GGA-4 500kcmil-250kcmil 2str-6sol 5/8, 3/4 .75 GGA-5 500kcmil-250kcmil 250kcmil-2str 5/8, 3/4 GGA-6 500kcmil-250kcmil 500kcmil-250kcmil 5/8, 3/4 F Tested to UL 467, UL File E34440 H NOTE: Hydraulic tools required on all sizes except GGA-1 Dieless tools can not be used ILC-15H or similar required for GGA-4, GGA-5 and GGA-6 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 266 Grounding Grid Connectors 667P Benefits • Provides maximum conductivity and eliminates the possibility of corrosion. Suitable for direct burial in earth or concrete • Provides easy identification and tooling recommendation • Reduces inventory. Eight sizes cover a wire range from 500kcmil to #6, and 1/2" to 3/4" ground rods. • Can be used as a tap connector or as a lap splice connector • Can be installed in all types of weather with no need for protective equipment or clothing. Does not produce heat or dangerous particles. • Prevents oxides from forming • Ensures reliability Features • Manufactured from high strength copper alloy TYPE • Clearly marked with wire size and die index • Range taking • Versatile • Non-hazardous installation GGC • Prefilled with inhibiting compound • Temp. Rating 90˚ C H Catalog Number Main GGC-1 2str-6sol GGC-2 Wire Range Tap Rod Size A B Dimensions C Index 2str-6sol - 1.4 .75 .33 0 250kcmil-1/0str 2str-4sol 1/2, 5/8 2.1 .75 .33 997 GGC-3 250kcmil-1/0str 2/0str-1/0str 1/2, 5/8 2.1 .75 .44 997 GGC-4 250kcmil-1/0str 250kcmil-3/0str 1/2, 5/8 2.1 .75 .61 997 GGC-5 500kcmil-250kcmil 2str-4sol 5/8, 3/4 2.6 .75 .33 998 GGC-6 500kcmil-250kcmil 2/0str-1/0str 5/8, 3/4 2.6 .75 .44 998 GGC-7 500kcmil-250kcmil 250kcmil-3/0str 5/8, 3/4 2.6 .75 .61 998 GGC-8 500kcmil-250kcmil 500kcmil-350kcmil 5/8, 3/4 2.9 .75 .84 999/1011 Tested to UL 467, UL File E34440 NOTE: Hydraulic tools required on all sizes except GGC-1 Dieless tools can not be used ILC-15H or similar required for GGC-5, GGC-6, GGC-7 and GGC-8 267 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 LR-5 4 65 Copper E Crimps Grounding Connectors 667P Features • Manufactured from copper alloy TYPE ELT A P-5 4 65 Benefits • Provides maximum conductivity and eliminates the possibility of corrosion. Suitable for direct burial in earth or concrete • Provides easy identification and tooling recommendation • Reduces inventory • Ensures reliability • Clearly marked with wire size and die index • Range taking • UL Listed and CSA Certified for grounding and bonding, rated for 600 volts • May be used in ground grid applications • Flexibility in application W Copper Wire Range Catalog Number Main Tap W Die Index ELT-1 2str-6sol 2str-6sol .75 C (U Type) ELT-4 2/0str-1str 2str-6str .75 0 (U Type) ELT-2 2/0str-1str 2/0str-1str .75 0 (U Type) ELT-5 250kcmil-3/0str 2/0str-6sol .75 997 (U Type) ELT-3 250kcmil-3/0str 250kcmil-3/0str .900 997 (U Type) ELT-6 500kcmil-300kcmil 250kcmil-3/0str .875 1011 (U Type) H Tooling Information ILSCO Catalog Number ELT-1 ELT-4 ELT-2 ELT-5 ELT-3 ELT-6 ILC-12H-N ILC-12-N Die No. No. of Crimps ILD-C (1) ILD-O (1) ILD-O (1) ILD-U997 (1) ILD-U997 (1) - Burndy ILCB-12-N ILC-15H Y-35 Y-45 Y-46 Die No. No. of Crimps ILD-C (1) ILD-O (1) ILD-O (1) ILD-U997 (1) ILD-U997 (1) - Die No. No. of Crimps ILD-P1011 (2) Die Index No. of Crimps C (U Type) (1) O (U Type) (1) O (U Type) (1) 997 (U Type) (1) 997 (U Type) (1) - Die Index No. of Crimps C (U Type) (1) O (U Type) (1) O (U Type) (1) 997 (U Type) (1) 997 (U Type) (1) 1011 (U Type) (2) Die Index No. of Crimps C (U Type) (1) O (U Type) (1) O (U Type) (1) 997 (U Type) (1) 997 (U Type) (1) 1011 (U Type) (1) See stuffer sheet for complete information on tooling. Tested to UL 467, UL File E34440 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 268 Direct Burial Copper Mechanical Lugs 667P Features • Manufactured from electrolytic copper tubing and strip stock • Compact design • Range taking • Re-usable • UL Listed • V-bottom collar TYPE SLU Catalog Number Screw Type Benefits • Provides maximum conductivity and strength • Saves space and reduces installation time • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability • Wires are wedged between arched pressure bar and collar establishing positive contact and firm permanent grip Figure Number Wire Range Copper Bolt Size C SLU-35DB* 1 6-14 & List Comb. (A) #10 13/64 7/16 15/32 1-3/16 7/32 3/8 SLU-70DB* 1 2-8 & List Comb. (B) 1/4 17/64 1/2 21/32 1-17/32 1/4 1/2 D Dimensions F G E H T 3/4 1 Hex Size S S (A) UL Listed wire combinations: (2) 14; (2) 12; (2) 10; (2) 8 and (4) 16 (B) UL Listed wire combinations: (2) 6 and (2) 8 Tested to UL 467, UL File E34440 Features • Manufactured from electrolytic copper tubing and strip stock • Compact design • Range taking • Re-usable • UL Listed, rated for 600 volts TYPE H XT Benefits • Provides maximum conductivity and strength • Saves space and reduces installation time. • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability Catalog Number Wire Range Bolt Size C D E Dimensions F G H T Hex Size XT-6DB* 6-18 #10 13/64 3/8 17/32 1 7/32 3/8 3/4 Slot XT-4DB* 4-14 & List Comb. (A) 1/4 17/64 1/2 5/8 1-1/8 1/4 1/2 5/8 Slot (A) UL Listed wire combinations: (2) 14; (2) 12; (2) 10; (2) 8 and (4) 16 Tested to UL 467, UL File E34440 269 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Cast Bronze Ground Rod Clamps 667P Features • Manufactured from cast bronze • Supplied with stainless steel or silicone bronze hardware • UL Listed and CSA Certified for 600 volts TYPE BGRC CGRC Benefits • Insures maximum strength and durability • Suitable for direct burial in earth or concrete • Ensures reliability H H L W LR-2 6 01 9 L W Fig. 1 Fig. 2 Catalog Number Figure Number Ground Rod Size Ground Rod Wire Range Rebar Size Rebar Wire Range L Dimensions W H BGRC-48 1 1/2 2-10 - - 7/8 3/4 1-1/4 BGRC-58 1 5/8 1/0-8 #5 1/0-8 1-1/32 29/32 1-13/32 BGRC-68 1 3/4 1/0-8 - - 1 1 1-5/8 CGRC-38* 2 3/8 4-10 #3 4-10 1/2 11/16 1 CGRC-48* 2 1/2 2-10 #4 2-10 9/16 27/32 1-3/16 CGRC-58* 2 5/8 2-10 #5 4-10 9/16 15/16 1-9/32 CGRC-68* 2 3/4 2-10 #6 4-10 9/16 1-1/16 1-9/32 * Plain copper finish. Tested to UL 467, UL File E34440 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 H 270 Cast Bronze Ground Rod Clamp TYPE SRC Features • Manufactured from bronze alloy • Stainless steel bolt • UL Listed for both copper clad and galvanized ground rods • Range taking Catalog Number Ground Rod Size Ground Rod Wire Range SRC-1/0 3/8, 1/2, 5/8 3/4 10 sol - 1/0 str 8 sol - 1/0 str Benefits • Provides maximum strength and superior conductivity • For direct burial • Ensures reliability • Reduces inventory requirement L Dimensions W H 13/16 1 1-1/2 UL File E198108 H 271 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Ground Rod Clamps 667P Features • Manufactured from seamless bronze tubing • Supplied with silicon bronze screw TYPE GRC • UL Listed and CSA Certified for 600 volts except GRC-75 • Suitable for grounding and bonding in applications such LR-2 6 01 9 Benefits • Provides maximum strength and superior conductivity • Ground rod clamp is suitable for direct burial in earth or concrete • Ensures reliability for copper conductor as swimming pools and spas L W H Catalog Number Ground Rod Size Ground Wire Range Rebar Size Rebar Wire Range L Dimensions W GRC-38 3/8 4-10 #3 4-10 5/8 5/8 GRC-58+ 5/8 2-8 - - 15/16 7/8 GRC-68 3/4, 5/8 2-8 for 3/4 rod, 1/0-8 for 5/8 rod #5 1/0-8 1 1 GRC-75* 3/4 3/0-8 - - 3/4 1-5/32 Plain copper finish. + REA Listed. * Not UL Listed Tested to UL 467, UL File E34440 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 H 272 Grounding Connectors For Copper Conductor Only Features • Prefilled with oxide inhibitor and bagged • Clearly marked with wire size and die index • UL Listed for 600 Volts and CSA Certified for direct burial in earth or concrete • Range taking TYPE RLT Benefits • Prevents oxides from forming • Provides easy identification and tooling recommendation • Ensures reliability • Reduces inventory. Eight sizes cover a wire range of #2-500kcmil • Provides maximum conductivity and eliminates the possibility • Manufactured from high strength copper alloy H 667P of corrosion Catalog Number Ground Rod Size Wire Range Die Index H Dimensions L RLT-2 1/2 2 (.292 Dia.) - 2/0 (.419 Dia.) 998/1011 1.94 .88 RLT-3 5/8 2 (.292 Dia.) - 2/0 (.419 Dia.) 998/1011 1.97 .88 RLT-4 3/4 2 (.292 Dia.) - 2/0 (.419 Dia.) 998/1011 2.19 .88 RLT-5 1/2 4/0 (.528 Dia.) - 250kcmil (.575 Dia.) 998/1011 1.94 .88 RLT-6 5/8 4/0 (.528 Dia.) - 250kcmil (.575 Dia.) 998/1011 2.14 .88 RLT-7 3/4 4/0 (.528 Dia.) - 250kcmil (.575 Dia.) 998/1011 2.19 .88 RLT-8 5/8 300kcmil (.630 Dia.) - 500kcmil (.813 Dia.) 998/1011 2.14 .88 RLT-9 3/4 300kcmil (.630 Dia.) - 500kcmil (.813 Dia.) 998/1011 2.44 .88 UL File E158587 273 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 L Cast Brass Ground Clamp 8M24 Features • Manufactured from cast brass • UL Listed and CSA Certified for 600 volts • Type BGC-DB supplied with stainless steel or silicone bronze hardware TYPE BGC LR- 701570 Benefits • Provides maximum conductivity and strength • Ensures reliability for copper conductor • BGC-1DB and BGC-2DB are suitable for direct burial in earth or concrete. Can be used to ground swimming pools and spas. L W H Catalog Number Pipe Size Ground Wire Range L Dimensions W H BGC-1 1/2, 3/4, 1 2-10 2-9/32 2-17/32 1-1/2 BGC-2 1-1/4, 1-1/2, 2 2-10 3-9/16 2-1/4 2 BGC-1DB* 1/2, 3/4, 1 2-10 2-9/32 2-17/32 1-1/2 BGC-2DB* 1-1/4, 1-1/2, 2 2-10 3-8/16 2-1/4 2 * Suitable for direct burial in earth or concrete. UL467 UL File E158587 H 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 274 Cast Bronze Ground Clamps Features • Manufactured from bronze alloy • UL Listed for direct burial in earth or concrete • Lay-In feature TYPE BGDB Fig. 1 H 275 Fig. 2 Benefits • Ensures maximum strength and superior conductivity • Ensures reliability • Reduces installation time Fig. 3 Fig. 4 Fig. 5 Catalog Number Figure Number Pipe Size Rebar Size Ground Rod Size Ground Wire Range Screw Material L Dimensions W BGC-2T-DB* 1 1/2-1 3/8-1 1/2-1 2str-10sol silicon bronze 2-3/4 2-1/4 BGC-2P-DB* 2 1/2-1 3/8-1 1/2-1 2str-10sol silicon bronze 2-3/4 2-1/4 BGC-2PS-DB+ 3 1/2-1 3/8-1 1/4-1 2str-10sol 2 #8sol stainless steel 2-1/4 2-1/4 BGC-4/0P-DB= 4 1/2-1 3/8-1 1/2-1 4/0-8str stainless steel 3 2-1/4 BGC-4/0S-DB= 5 1/2-1 3/8-1 1/2-1 4/0-8str stainless steel 2-3/4 2-1/4 * UL File E207816 + UL File E198108 = UL File E178441 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Bronze, Service Post Connectors Single Conductor Type - Short Stud, Male Features • Range taking • Re-usable • UL 486A and UL 467 Listed • For grounding of steel structures, fence posts and tapping cables from bus bar • For copper to copper connections TYPE SPS Catalog Number Conductor Range AWG MM 2 Stranded Solid Max. Min. Max. Min. 8M24 AP -1 0 0 9 7 3-1 Benefits • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability • Flexibility in the field Maximum Diameter Range Stud Size A B Dimensions C D E SPSS-0 8 12 (4mm2) 8 (10mm2) 12 (4mm2) .146-.080 1/4-20 x 1/2 11/16 1/2 55/64 15/32 1/2 SPSS-1 7 (10mm2) 10 (6mm2) 6 (10mm2) 10 (6mm2) .170-.102 1/4-20 x 1/2 13/16 1/2 55/64 15/32 21/32 SPSS-2 5 (16mm2) 10 (6mm2) 4 (16mm2) 10 (6mm2) .217-.102 5/16-18 x 5/8 15/16 5/8 53/64 17/32 23/32 SPSS-3 3 (25mm2) 10 (6mm2) 2 (35mm2) 10 (6mm2) .271-.102 3/8-16 x 5/8 1/2 5/8 61/64 5/8 25/32 SPSS-4 1 (35mm2) 8 (6mm2) 2 (35mm2) 8 (10mm2) .332-.128 3/8-16 x 5/8 1-1/16 5/8 61/64 11/16 7/8 SPSS-5 1/0 (50mm2) 2 (35mm2) 2 (35mm2) – .385-.258 1/2-13 x 3/4 1-1/4 3/4 1-5/64 3/4 15/16 SPSS-6 2/0 (70mm2) 2 (35mm2) 2 (35mm2) – .443-.258 1/2-13 x 3/4 1-13/32 3/4 1-5/64 7/8 1-1/16 SPSS-8 4/0 (95mm2) 1 (35mm2) – – .570-.289 5/8-11 x 1 1-9/16 1 1-19/64 1 1-5/16 SPSS-9 350 (150mm2) 1/0 (70mm2) – – .715-.373 5/8-11 x 1 2 1-1/4 1-19/64 1-5/16 1-11/16 SPSS-10 500 (240mm2) 3/0 (95mm2) – – .840-.464 3/4-10 x 1-1/4 2-1/4 1-3/4 1-31/64 1-1/2 1-7/8 H UL File E158587 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 276 Bronze, Service Post Connectors Single Conductor Type - Long Stud, Male Features • Range taking • Re-usable • UL 486A and UL 467 Listed • For grounding of steel structures, fence posts and tapping cables from bus bar • For copper to copper connections TYPE SPS Catalog Number H Conductor Range AWG MM 2 Stranded Solid Max. Min. Max. Min. 8M24 -1 0 0 9 7 3-1 Benefits • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability • Flexibility in the field Maximum Diameter Range Stud Size A B Dimensions C D E SPSL-0 8 12 (4mm2) 8 (10mm2) 12 (4mm2) .146-.080 1/4-20 x 1 11/16 1 55/64 15/32 1/2 SPSL-1 7 (10mm2) 10 (6mm2) 6 (10mm2) 10 (6mm2) .170-.102 1/4-20 x 1 13/16 1 55/64 15/32 21/32 SPSL-2 5 (16mm2) 10 (6mm2) 4 (16mm2) 10 (6mm2) .217-.102 5/16-18 x 1 15/16 1 53/64 17/32 23/32 SPSL-3 3 (25mm2) 10 (6mm2) 2 (35mm2) 10 (6mm2) .271-.102 3/8-16 x 1-1/8 1/2 1-1/8 61/64 5/8 25/32 SPSL-4 1 (35mm2) 8 (6mm2) 2 (35mm2) 8 (10mm2) .332-.128 3/8-16 x 1-1/8 1-1/16 1-1/8 61/64 11/16 7/8 SPSL-5 1/0 (50mm2) 2 (35mm2) 2 (35mm2) – .385-.258 1/2-13 x 1-1/4 1-1/4 1-1/4 1-5/64 3/4 15/16 SPSL-6 2/0 (70mm2) 2 (35mm2) 2 (35mm2) – .443-.258 1/2-13 x 1-1/4 1-13/32 1-1/4 1-5/64 7/8 1-1/16 SPSL-8 4/0 (95mm2) 1 (35mm2) – – .570-.289 5/8-11 x 1-1/2 1-9/16 1-1/2 1-19/64 1 1-5/16 SPSL-9 350 (150mm2) 1/0 (70mm2) – – .715-.373 5/8-11 x 1-1/2 2 1-1/2 1-19/64 1-5/16 1-11/16 SPSL-10 500 (240mm2) 3/0 (95mm2) – – .840-.464 3/4-10 x 1-3/4 2-1/4 1-1/2 1-31/64 1-1/2 1-7/8 UL File E158587 277 AP 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Bronze, Service Post Connectors Double Conductor Type - Short Stud, Male Features • Range taking • Re-usable • UL 486A and UL 467 Listed • For grounding of steel structures, fence posts and tapping cables from bus bar • For copper to copper connections TYPE SPD Catalog Number Conductor Range AWG MM 2 Stranded Solid Max. Min. Max. Min. 8M24 AP -1 0 0 9 7 3-1 Benefits • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability • Flexibility in the field Maximum Diameter Range Stud Size AA B Dimensions C D E SPDS-0 8 12 (4mm2) 8 (10mm2) 12 (4mm2) .146-.080 1/4-20 x 1/2 13/16 1/2 55/64 15/32 1/2 SPDS-1 7 (10mm2) 10 (6mm2) 6 (10mm2) 10 (6mm2) .170-.102 1/4-20 x 1/2 31/32 1/2 55/64 15/32 21/32 SPDS-2 5 (16mm2) 10 (6mm2) 4 (16mm2) 10 (6mm2) .217-.102 5/16-18 x 5/8 1-1/8 5/8 53/64 17/32 23/32 SPDS-3 3 (25mm2) 10 (6mm2) 2 (35mm2) 10 (6mm2) .271-.102 3/8-16 x 5/8 1-1/4 5/8 61/64 5/8 25/32 SPDS-4 1 (35mm2) 8 (6mm2) 2 (35mm2) 8 (10mm2) .332-.128 3/8-16 x 5/8 1-3/8 5/8 61/64 11/16 7/8 SPDS-5 1/0 (50mm2) 2 (35mm2) 2 (35mm2) – .385-.258 1/2-13 x 3/4 1-19/32 3/4 1-5/64 3/4 15/16 SPDS-6 2/0 (70mm2) 2 (35mm2) 2 (35mm2) – .443-.258 1/2-13 x 3/4 1-13/16 3/4 1-5/64 7/8 1-1/16 SPDS-8 4/0 (95mm2) 1 (35mm2) – – .570-.289 5/8-11 x 1 2-1/16 1 1-19/64 1 1-5/16 SPDS-9 350 (150mm2) 1/0 (70mm2) – – .715-.373 5/8-11 x 1 2-3/4 1-1/4 1-19/64 1-5/16 1-11/16 SPDS-10 500 (240mm2) 3/0 (95mm2) – – .840-.464 3/4-10 x 1-1/4 3-1/8 1-3/4 1-31/64 1-1/2 1-7/8 H UL File E158587 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 278 Bronze, Service Post Connectors Double Conductor Type - Long Stud, Male Features • Range taking • Re-usable • UL 486A and UL 467 Listed • For grounding of steel structures, fence posts and tapping cables from bus bar • For copper to copper connections TYPE SPD Catalog Number H Conductor Range AWG MM 2 Stranded Solid Max. Min. Max. Min. 8M24 -1 0 0 9 7 3-1 Benefits • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability • Flexibility in the field Maximum Diameter Range Stud Size AA B Dimensions C D E SPDL-0 8 12 (4mm2) 8 (10mm2) 12 (4mm2) .146-.080 1/4-20 x 1 13/16 1 55/64 15/32 1/2 SPDL-1 7 (10mm2) 10 (6mm2) 6 (10mm2) 10 (6mm2) .170-.102 1/4-20 x 1 31/32 1 55/64 15/32 21/32 SPDL-2 5 (16mm2) 10 (6mm2) 4 (16mm2) 10 (6mm2) .217-.102 5/16-18 x 1 1-1/8 1 53/64 17/32 23/32 SPDL-3 3 (25mm2) 10 (6mm2) 2 (35mm2) 10 (6mm2) .271-.102 3/8-16 x 1-1/8 1-1/4 1-1/8 61/64 5/8 25/32 SPDL-4 1 (35mm2) 8 (6mm2) 2 (35mm2) 8 (10mm2) .332-.128 3/8-16 x 1-1/8 1-3/8 1-1/8 61/64 11/16 7/8 SPDL-5 1/0 (50mm2) 2 (35mm2) 2 (35mm2) – .385-.258 1/2-13 x 1-1/4 1-19/32 1-1/4 1-5/64 3/4 15/16 SPDL-6 2/0 (70mm2) 2 (35mm2) 2 (35mm2) – .443-.258 1/2-13 x 1-1/4 1-13/16 1-1/4 1-5/64 7/8 1-1/16 SPDL-8 4/0 (95mm2) 1 (35mm2) – – .570-.289 5/8-11 x 1-1/2 2-1/16 1-1/2 1-19/64 1 1-5/16 SPDL-9 350 (150mm2) 1/0 (70mm2) – – .715-.373 5/8-11 x 1-1/2 2-3/4 1-1/2 1-19/64 1-5/16 1-11/16 SPDL-10 500 (240mm2) 3/0 (95mm2) – – .840-.464 3/4-10 x 1-3/4 3-1/8 1-1/2 1-31/64 1-1/2 1-7/8 UL File E158587 279 AP 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Bronze, Transformer Tank Ground Connectors Features • Manufactured from bronze • Eye bolt on TTGC2 rotates to accommodate cable in vertical or horizontal direction • Range taking • Stud fits all standard EEI-NEMA distribution transformers TYPE TTGC Catalog Number Conductor Range Benefits • Provides maximum strength and superior conductivity • Flexibility • Permits inventories to be kept to a minimum • Reliability Dimensions Max. Min. Stud Thread Size UNC - 2A A B C TTGC2 2/0 8 sol 1/2-13 1-51/64 1-9/64 1-21/32 TTGC3 1 str 10 sol 1/2-13 1-3/8 1-3/64 1-9/16 TTGC4+ 1 str 10 sol 1/2-13 1-1/4 7/8 1-3/8 TTGC2TN+ 2/0 8 sol 1/2-13 1-51/64 1-9/64 1-21/32 TTGC3TN* 1 str 10 sol 1/2-13 1-3/8 1-3/64 1-9/16 TTGC4TN* 1 str 10 sol 1/2-13 1-1/4 7/8 1-3/8 + RUS Listed * Tin Plated H 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 280 Bronze, U-Bolt Ground Clamp AP 8M24 Features • Components are cast or forged from copper alloy • Specially designed spacer • Range taking • Re-usable • UL 467 Listed for direct burial and CSA Certified TYPE GUB Conductor H Benefits • Provides maximum conductivity • Affords more positive contact area • Permits inventories to be kept to a minimum • Provides efficient use and flexibility in the field • Ensures reliability Nominal Rod IPS Pipe Size Dimensions Catalog Number Max. Min. Max. Min. Max. Min. A B C GUB-1 4 8 3/4 5/8 3/8 - 2-13/16 1-9/16 2-1/4 GUB-2 2/0 4 3/4 5/8 3/8 - 2-13/16 1-9/16 2-1/4 GUB-3 250kcmil 2/0 3/4 5/8 3/8 - 2-13/16 1-9/16 2-1/4 GUB-4 4 8 1 7/8 3/4 1/2 2-3/4 1-9/16 2-5/8 GUB-5 2/0 4 1 7/8 3/4 1/2 2-3/4 1-9/16 2-5/8 GUB-6 250kcmil 2/0 1 7/8 3/4 1/2 2-3/4 1-9/16 2-5/8 GUB-7 4 8 1-1/4 1-1/8 1 - 3-5/16 1-9/16 2-3/4 GUB-8 2/0 4 1-1/4 1-1/8 1 - 3-5/16 1-9/16 2-3/4 GUB-9 4 8 1-1/2 1-3/8 1-1/4 - 3-7/16 1-9/16 2-15/16 GUB-10 2/0 4 1-1/2 1-3/8 1-1/4 - 3-7/16 1-9/16 2-15/16 GUB-11 250kcmil 2/0 1-1/2 1-3/8 1-1/4 - 3-7/16 1-9/16 2-15/16 GUB-12 4 8 1-7/8 1-5/8 1-1/2 - 3-15/16 1-9/16 3-3/16 GUB-13 2/0 4 1-7/8 1-5/8 1-1/2 - 3-15/16 1-9/16 3-3/16 GUB-14 250kcmil 2/0 1-7/8 1-5/8 1-1/2 - 3-15/16 1-9/16 3-3/16 GUB-15 4 8 2-3/8 2 2 - 4-7/16 1-9/16 3-11/16 GUB-16 2/0 4 2-3/8 2 2 - 4-7/16 1-9/16 3-11/16 GUB-17 250kcmil 2/0 2-3/8 2 2 - 4-7/16 1-9/16 3-11/16 GUB-18 2/0 4 2-7/8 2-1/2 2-1/2 - 4-15/16 1-9/16 4-3/16 GUB-19 250kcmil 2/0 2-7/8 2-1/2 2-1/2 - 4-15/16 1-9/16 4-3/16 GUB-20 2/0 4 3-1/2 3 3 - 5-9/16 1-9/16 4-13/16 GUB-21 250kcmil 2/0 3-1/2 3 3 - 5-9/16 1-9/16 4-13/16 GUB-22 2/0 4 4 3-1/2 3-1/2 - 6-1/16 1-9/16 5-1/2 GUB-23 2/0 4 4-1/2 4 4 - 6-5/16 1-9/16 5-11/16 GUB-24 250kcmil 2/0 4-1/2 4 4 - 6-5/16 1-9/16 5-11/16 UL File E158587 281 -1 0 0 9 7 3-1 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Heat Shrinkable Products HEAVY WALL HEAVY WALL END CAPS 283 MEDIUM WALL 284 THIN WALL 285 THIN WALL BULK REELS 286 287 HEAT GUN 288 282 Heat Shrinkable Tubing - Heavy Wall with Adhesive Liner Features • 3:1 shrink ratio TYPE Heavy Wall • UL Listed 486D and CSA Certified for 600 volts • Inner adhesive liner • Flame retardant I 8M24 Benefits • Provides a wide range of coverage when used on connectors and cable • Ensures reliability for insulating terminations and splices • Melts to form intimate contact with part to seal out elements and produce a watertight seal suitable for above ground, direct burial and underwater applications • Meets Mil Spec 23053/15 rigid requirements for flame retardancy Catalog Number Wire Range Exp. Id. Rec. Id. Recovered Wall Thickness L 21106-B3* 6-14 0.400 0.150 0.060 6" 21112-B3* 6-14 0.400 0.150 0.060 12" 21206-B3 1-8 0.750 0.220 0.090 6" 21209-B3 1-8 0.750 0.220 0.090 9" 21212-B3 1-8 0.750 0.220 0.090 12" 21230 1-8 0.750 0.220 0.090 30" 21406-B2 4/0-2 1.100 0.375 0.120 6" 21409-B2 4/0-2 1.100 0.375 0.120 9" 21412-B2 4/0-2 1.100 0.375 0.120 12" 21448 4/0-2 1.100 0.375 0.120 48" 21609-B2 400kcmil-4/0 1.500 0.500 0.140 9" 21612-B2 400kcmil-4/0 1.500 0.500 0.140 12" 21648 400kcmil-4/0 1.500 0.500 0.140 48" 21709-B 1000kcmil-500kcmil 2.000 0.750 0.155 9" 21712-B 1000kcmil-500kcmil 2.000 0.750 0.155 12" 21748 1000kcmil-500kcmil 2.000 0.750 0.155 48" *UL Listed wire range 12 - 6. UL File E158587 283 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 AP -1 0 0 9 7 3-1 Heat Shrinkable End Caps - Heavy Wall with Adhesive Liner Features • 3:1 shrink ratio TYPE Heavy Wall Benefits • Provides a wide range of coverage when used on connectors and cable • Melts to form intimate contact with part to seal out elements and produce a watertight seal suitable for above ground, direct burial and underwater applications • Ensures reliability • Inner adhesive liner • Rated for 600 volts Catalog Number Wire Range Exp. Id. Rec. Id. Recovered Wall Thickness L 23081-B2 4/0-8 .75 0.22 .08 3.5" 23125-B2 500kcmil-4/0 1.30 0.43 .08 4.5" 23210-B2 1000kcmil-400kcmil 2.05 0.75 .08 4.5" I 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 284 Heat Shrinkable Tubing - Medium Wall with Adhesive Liner TYPE Medium Wall Benefits • Provides convenient see through capability which gives assurance that termination was made properly after shrink process has been performed • Provides a wide range of coverage when used on connectors and cable • Melts to form intimate contact with part to seal out elements and produce a watertight seal suitable for above ground, direct burial and underwater applications • Ensures reliability Features • Clear tubing • 2.5:1 shrink ratio • Inner adhesive liner • Rated for 600 volts Catalog Number Wire Range Exp. Id. Rec. Id. Recovered Wall Thickness L 22106-B3 14-18 0.290 0.080 0.047 6" 22112-B3 14-18 0.290 0.080 0.047 12" 22206-B3 8-12 0.375 0.135 0.050 6" 22212-B3 8-12 0.375 0.135 0.050 12" 22306-B3 2-8 0.500 0.195 0.055 6" 22312-B3 2-8 0.500 0.195 0.055 12" 22406-B2 4/0-1 1.000 0.400 0.075 6" 22412-B2 4/0-1 1.000 0.400 0.075 12" I 285 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Heat Shrinkable Tubing - Thin Wall AP Features • 2:1 shrink ratio TYPE Thin Wall -1 0 0 9 7 3-1 Benefits • Provides a wide range of coverage when used on connectors and cable • Assures product reliability for insulating and protecting terminations and splices • Ensures reliability • Protects tubing from damage and keeps it clean • UL Recognized and CSA Certified • Rated for 600 volts • Convenient disk dispenser Catalog Number Wire Range Exp. Id. Rec. Id. Recovered Wall Thickness L 24001-B10 26-34 0.046 0.023 0.016 6" 24002-B10 24-30 0.063 0.031 0.017 6" 24003-B10 22-28 0.093 0.046 0.020 6" 24004-B10 20-26 0.125 0.062 0.020 6" 24005-B10 18-22 0.187 0.093 0.020 6" 24006-B10 14-16 0.250 0.125 0.025 6" 24007-B5 10-12 0.312 0.156 0.025 6" 24008-B5 6-8 0.375 0.187 0.025 6" 24009-B5 4-6 0.500 0.250 0.025 6" 24010-B5 2/0-2 0.750 0.375 0.030 6" 24011-B5 4/0-1 1.000 0.500 0.035 6" 24999-B12+ - - - - - 25001 26-34 0.046 0.023 0.016 96" Disk 25002 24-30 0.063 0.031 0.017 96" Disk 25003 22-28 0.093 0.046 0.020 96" Disk 25004 20-26 0.125 0.062 0.020 96" Disk 25005 18-22 0.187 0.093 0.020 96" Disk 25006 14-16 0.250 0.125 0.025 96" Disk 25007 10-12 0.3112 0.156 0.025 96" Disk 25008 6-8 0.375 0.187 0.025 96" Disk 25009 4-6 0.500 0.250 0.025 96" Disk 25010 2/0-2 0.750 0.375 0.030 96" Disk 25011 4/0-1 1.000 0.500 0.035 96" Disk I + 24999-B12 contains 3 ea. 24005, 24006, 24008, 24009 UL File E158587 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 286 Heat Shrinkable Tubing - Thin Wall AP Thin Wall I 287 Benefits • Provides a wide range of coverage when used on connectors and cable • Assures product reliability for insulating and protecting terminations and splices • Ensures reliability Features • 2:1 shrink ratio TYPE • UL Recognized and CSA Certified • Rated for 600 volts Catalog Number Wire Range Exp. Id. Rec. Id. Recovered Wall Thickness Cut Length 26001 26-34 0.046 0.023 0.016 1000' 26002 24-30 0.063 0.031 0.017 1000' 26003 22-28 0.093 0.046 0.020 500' 26004 20-26 0.125 0.062 0.020 500' 26005 18-22 0.187 0.093 0.020 200' 26006 14-16 0.250 0.125 0.025 200' 26007 10-12 0.312 0.156 0.025 500' 26008 6-8 0.375 0.187 0.025 200' 26009 4-6 0.500 0.250 0.025 200' 26010 2/0-2 0.750 0.375 0.030 200' 26011 4/0-1 1.000 0.500 0.035 200' 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 -1 0 0 9 7 3-1 Heat Gun TYPE Electric Heat Gun Features • Two temperature settings 750F and 1100F • Three way switch OFF/HI/LO • Built-in fold down stand • 1200 Watt 120 V AC • Heat deflector • Impact resistant • Six foot cord Catalog Number Description 27001 Heat Gun, 11 Disks Thin Wall Heat Shrink 94502 Electric Heat Gun 120v 94504 Replacement Adaptor for 94502 Benefits • Provides versatility in applying recommended heat, deliverable in seconds • Aids in producing proper air flow from heat gun • Provides hands free operation • Provides high output of air and heat • Allows for concentration of heat for rapid heat shrink process • Provides extra durability in harsh environments • Provides operator convenience I 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 288 Tools ILCB-12-N IDTB-6 ILC-10-N 291 290 MT-25 94285 ND-58 293 IDT-12-N 294 IDT-6 IDT-6H 299 300 COMPRESSION INDEX HH-10N WS-1 CTR 316 TW 94502 319 289 317 WR 318 313 - 314 315 318 318 304 303 302 TOOL ACCESSORIES 298 FP-1 5ACR COMPRESSION DIES AND ADAPTORS TS ILC-12H-N 297 296 ILC-15H 301 306 - 312 305 ND-60 295 292 ILC-12-N 94140 94130 316 316 Battery Powered Dieless Crimping Tool Features • Dieless operation • Battery powered • No set-up time • Flip top head • Head rotates 360 degrees, angled pistol grip • Lightweight - only 10.8 lbs. • Battery provides up to 35 crimps per charge • One-hour 120 volt charger and two 12 volt batteries included TYPE IDTB-6 Specifications Force developed: Weight: Overall Length: Connector Range: Benefits • No dies to lose or replace, one tool does it all • Flexibility in use - can use where power access is limited • Speeds installation • Easy connector loading and unloading • Convenience when working in tight areas • Easy to hold, less tiring for numerous crimps • Easy to charge, dependable performance • Convenience 6.2 Tons 10.8 lbs. 14-7/8" 750kcmil-#6 Aluminum Connectors For Use with Copper Connectors ACL, ACN Series thru 750kcmil CLN4, CLN9, CLND, 2ACL, 2ACN Series thru 750kcmil CLNF, CLNN, CLNS, AS Series thru 750kcmil CLNU, CLW4, CLW9, IACL Series thru 500kcmil CLWD, CLWF, CLWN, 2IACL Series thru 500kcmil CLWS, CSN4, CSN9, CSND, CSNF, CSNN, CSNS, CSW4, CSW9, CSWD, CSWF, CSWN, CSWS 750kcmil thru 6 L Includes: 2 Batteries 1 Battery Charger Steel Carrying Case Instruction Manual 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 J 290 Battery Powered Crimping Tool TYPE ILCB-12-N Specifications Force developed: Weight: Overall length: Jaw Opening: Connector Range: Features • Head tested to 50,000 crimp cycles • Accepts industry standard “U” dies • Light weight - 14.9 lbs. • Two speed pump • Ram automatically retracts when crimp cycle is complete • Head rotates 360 degrees • Battery provides up to 35 crimps per charge • One-hour 120 volt charger and two 12 volt batteries included Benefits • Durable and dependable • Flexibility and economy • Easy to hold, less tiring for numerous crimps • Reduces cycle time • Confirms crimp was completed • Convenience when working in tight areas • Easy to charge, dependable performance • Convenience 12 Tons 14.9 lbs. 15-1/4" 1.65" 1000kcmil-#8 Aluminum Connectors J For Use with* Copper Connectors CPM Series CLN4, CLN9, CLND, ACM Series CLNF, CLNN, CLNS, ACO Series CLNU, CLW4, CLW9, ACO-90 Series CLWD, CLWF, CLWN, ACL, ACN Series thru 750kcmil CLWS, CSN4, CSN9, 2ACL, 2ACN Series thru 750kcmil CSND, CSNF, CSNN, AS Series thru 750kcmil CSNS, CSW4, CSW9, AH 1-4 CSWD, CSWF, CSWN, HT Series CSWS 1000kcmil thru 8 IACL Series thru 750kcmil 2IACL Series thru 750kcmil *See page 312 for required compression dies Includes: 2 Batteries 1 Battery Charger Steel Carrying Case Instruction Manual 291 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Hand Operated Crimping Tool TYPE ILC-10-N Specifications Weight: Overall Length: Width: Jaw Opening: Conductor Range: Features • Rotatable die • Additional die affixed to frame • Crimp cavities are color coded to industry standards • Ratchet control mechanism • Heat treated frame and dies • Long, molded handles Benefits • Crimps #2, #4, #6 and #8 copper compression connectors • Crimps 1/0 and #1 copper compression connectors • Reduces the possibility of improper die selection • Assures a complete crimp • Dependable, long lasting tool • Ergonomic design to reduce hand stress 1-3/8 lbs. 11" 3.75" .5" 1/0-8 CU For Use with Copper Connectors CLN4, CLN9, CLND, CLNF, CLNN, CLNS, CLNU, CLW4, CLW9, CLWD, CLWF, CLWN, CLWS, CSN4, CSN9, CSND, CSNF, CSNN, CSNS, CSW4, CSW9, CSWD, CSWF, CSWN, CSWS 1/0 thru 8 J 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 292 Manually Operated Compression Tool TYPE Features • Dieless single indent compressor MT-25 • Steel adjusting knob • UL Listed terminals and splices • Ensures reliability. ILSCO’s standard line of connectors are UL Listed when • Broad wire range • Mounting hole for bench mounting • Convenience applications Specifications Length: Weight: Depth: Width: Conductor Range: Benefits • Reduces installed cost by having no separate dies to purchase, change or lose • Provides fast and easy setting. Simply align the line on the die nest with the wire size gauge for proper crimping results. crimped with the MT-25 tool 22.65" 6 lbs. 4.86" 1.12" 250kcmil-8 CU 4/0-8 AL Aluminum Connectors For Use with Copper Connectors ACL, ACN 4/0-8 CLN4, CLN9, CLND, 2ACL, 2ACN 4/0-8 CLNF, CLNN, CLNS, AS 4/0-8 CLNU, CLW4, CLW9, CLWD, CLWF, CLWN, CLWS, CSN4, CSN9, CSND, CSNF, CSNN, CSNS, CSW4, CSW9, CSWD, CSWF, CSWN, CSWS 250kcmil thru 8 J CCL, CRAM L 293 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Manually Operated Compression Tool TYPE 94285 Features Benefits 1 • Controlled cycle ratchet mechanism • Acts as a quality control device, once a crimp is started, the tool will not open 2 • Built in rotatable dies 3 • Comfort grip handles • No separate dies to purchase or lose • Helps ease fatigue with continuous use • Ensures reliability. ILSCO’s standard line of connectors are UL Listed when • UL Listed terminals and splices Specifications Length: 25-1/4" Weight: 6.1 lbs. Conductor Range: 250kcmil-8 CU 3/0-8 AL until it is completed. (Tool has emergency release mechanism.) crimped with the 94285 tool 3 1 2 Aluminum Connectors For Use with Copper Connectors ACL, ACN 3/0-8 CLN4, CLN9, CLND, 2ACL, 2ACN 3/0-8 CLNF, CLNN, CLNS, AS 3/0-8 CLNU, CLW4, CLW9, CLWD, CLWF, CLWN, CLWS, CSN4, CSN9, CSND, CSNF, CSNN, CSNS, CSW4, CSW9, CSWD, CSWF, CSWN, CSWS 250kcmil thru 8 J L 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 294 Manually Operated Compression Tool TYPE 1 2 3 4 5 6 7 8 9 bk bl ND-58 Features • High strength, butting, forged steel jaw • Two permanent die grooves Benefits • Assures proper crimps • No additional dies required for “0” and “D ” size tap connectors. The “D ” groove accommodates the complete line of type “W-” die inserts. • Provides increased strength and greater bearing area • Allows fast, easy, one-hand die insertion. No lost dies. • Allows easy visual field check for proper tool adjustment • Over 90,000 crimps provided with Teflon impregnated steel backed bronze bushings • Assures full crimp force • Easy tool adjustment with allen wrench screws • Operator protection provided with butt stops and heat shrink tubing • Long life expectancy provided with select clear hickory handles and light weight high strength aluminum alloy castings • Easier tool operation is provided with bent handles and anti-slip grips 3 • Large diameter hardened steel bolts • Spring loaded positive lock die retainer buttons • Orange alignment grooves • PTFE impregnated steel backed bronze bushings • Over center cam action • Adjustment screws • Handle butt stops and heat shrink tubing • High quality clear hickory handles • Bent handles and anti-slip handle grips ® Specifications Crimp Force: 9,000 lbs. Length: 25-3/8" Weight: 9 lbs. 3 2 8 7 9 bl 9 1 4 6 5 3 bk Aluminum Connectors For Use with Copper Connectors PICS Series GGA-1 P840 Series GGC-1 UCL 1/0-4 ULT 4-7 UCS 1/0-4 HT Series AH 1-4 Accessories: • Carrying bag included J L 295 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Manually Operated Compression Tool TYPE 1 2 3 4 5 6 7 8 9 bk bl ND-60 Features • High strength, butting, forged steel jaw • Two permanent die grooves Benefits • Assures proper crimps • No additional dies required for “BG” and “D ” size tap connectors. The “D ” groove accommodates the complete line of type “W-” die inserts. • Provides increased strength and greater bearing area • Allows fast, easy, one-hand die insertion. No lost dies. • Allows easy visual field check for proper tool adjustment • Over 90,000 crimps provided with Teflon impregnated steel backed bronze bushings • Assures full crimp force • Easy tool adjustment with allen wrench screws • Operator protection provided with butt stops and heat shrink tubing • Long life expectancy provided with select clear hickory handles and light weight high strength aluminum alloy castings • Easier tool operation is provided with bent handles and anti-slip grips 3 • Large diameter hardened steel bolts • Spring loaded positive lock die retainer buttons • Orange alignment grooves • PTFE impregnated steel backed bronze bushings • Over center cam action • Adjustment screws • Handle butt stops and heat shrink tubing • High quality clear hickory handles • Bent handles and anti-slip handle grips ® Specifications Crimp Force: 9,000 lbs. Length: 25-3/8" Weight: 9 lbs. 3 2 8 7 9 bl 9 1 4 6 5 3 bk Aluminum Connectors For Use with Copper Connectors PICS Series GGA-1 P840 Series GGC-1 UCL 1/0-4 ULT 4-7 UCS 1/0-4 HT Series AH 1-4 Accessories: • Carrying bag included J L 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 296 Hand Operated Hydraulic Tool TYPE ILC-12-N Specifications Force developed: Operating pressure: Weight: Overall length: Jaw Opening: Conductor Range: Features • Head tested to 50,000 crimp cycles • Accepts industry standard “U” dies • Light head - 13.2 lbs. • Two speed pump • Ram automatically retracts when crimp cycle is complete • Head rotates 360 degrees Benefits • Durable and dependable • Flexibility and economy • Easy to hold, less tiring for numerous crimps • Reduces cycle time • Confirms crimp was completed • Convenience when working in tight areas 12 Tons 10,000 PSI 13.2 lbs. 21-1/2" 1.65" 1000kcmil-#8 Aluminum Connectors J For Use with* Copper Connectors CPM Series CLN4, CLN9, CLND, ACM Series CLNF, CLNN, CLNS, ACO Series CLNU, CLW4, CLW9, ACO-90 Series CLWD, CLWF, CLWN, ACL, ACN 750kcmil-8 CLWS, CSN4, CSN9, 2ACL, 2ACN 750kcmil-1/0 CSND, CSNF, CSNN, AS 750kcmil-8 CSNS, CSW4, CSW9, AH 1-4 CSWD, CSWF, CSWN, HT Series CSWS 1000kcmil thru 8 IACL Series thru 750kcmil 2IACL Series thru 750kcmil *See page 312 for required compression dies Includes: Steel Carrying Case Instruction Manual 297 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Remote Power Operated Compression Tool TYPE ILC-12H-N Benefits Features • Head tested to 50,000 crimp cycles • Accepts industry standard “U” dies • Hot stick attachment point • Durable and dependable • Flexibility and economy • Offers the option of performing line maintenance when • Light head - 9.7 lbs • Equipped with 3/8" male screw coupler • Ram automatically retracts when crimp • Easy to hold, less tiring for numerous crimps • For use with standard industry hoses • Confirms crimp was completed properly protected cycle is complete Specifications Force developed: Operating pressure: Weight: Overall Length: Jaw Opening: Conductor Range: 12 Tons 10,000 PSI 9.7 lbs. 11-7/8" 1.65" 1000kcmil-#8 Aluminum Connectors For Use with* Copper Connectors CPM Series CLN4, CLN9, CLND, ACM Series CLNF, CLNN, CLNS, ACO Series CLNU, CLW4, CLW9, ACO-90 Series CLWD, CLWF, CLWN, ACL 750kcmil-8 CLWS, CSN4, CSN9, 2ACL 750kcmil-1/0 CSND, CSNF, CSNN, AS 750kcmil-8 CSNS, CSW4, CSW9, AH 1-7 CSWD, CSWF, CSWN, HT Series CSWS 1000kcmil thru 8 IACL Series 2IACL Series J *See page 312 for required compression dies Additional Requirements: • Hose • Pump Includes: Steel Carrying Case Instruction Manual 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 298 Dieless Hand Operated Hydraulic Tool TYPE IDT-12-N Specifications Force developed: Overall length: Weight: Conductor Range: Features • Dieless operation • Pressure system automatically changes crimping force for each connector and size • Seven indent profiles • Automatic two speed pump • 15 ton maximum crimping force • Head rotates 180 degrees • Hinged head Benefits • No dies to lose or replace, one tool does it all • Eliminates crimping errors • Requires fewer crimps per connector • Rapid advance, reduces cycle time • Ability to crimp 1000 kcmil • Convenience when working in tight areas • Easy connector loading and unloading 15 Tons 26.5" 16.5 lbs. 1000kcmil - #4 CU 1000kcmil - #6 AL Aluminum Connectors For Use with Copper Connectors ACL, ACN Series CLN4, CLN9, CLND, 2ACL, 2ACN Series CLNF, CLNN, CLNS, AS Series CLNU, CLW4, CLW9, IACL Series CLWD, CLWF, CLWN, 2IACL Series CLWS, CSN4, CSN9, CSND, CSNF, CSNN, CSNS, CSW4, CSW9, CSWD, CSWF, CSWN, CSWS 1000kcmil thru 4 J Includes: Steel Carrying Case Instruction Manual L 299 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Hand Operated Dieless Crimping Tool Features • Dieless operation • Automatic two speed pump • Ram automatically retracts when crimp cycle is complete • Head rotates 360 degrees • Flip top head • Lightweight - 9.0 lbs. TYPE IDT-6 Specifications Force developed: Weight: Overall Length: Connector Range: Benefits • No dies to lose or replace, one tool does it all • Rapid advance, reduces cycle time • Confirms crimp was completed • Convenience when working in tight areas • Easy connector loading and unloading • Easy to hold, less tiring for numerous crimps 6.2 Tons 9.0 lbs. 21-1/16" 750kcmil-#6 Aluminum Connectors For Use with Copper Connectors ACL, ACN Series thru 750kcmil CLN4, CLN9, CLND, 2ACL, 2ACN Series thru 750kcmil CLNF, CLNN, CLNS, AS Series thru 750kcmil CLNU, CLW4, CLW9, IACL Series thru 500kcmil CLWD, CLWF, CLWN, 2IACL Series thru 500kcmil CLWS, CSN4, CSN9, CSND, CSNF, CSNN, CSNS, CSW4, CSW9, CSWD, CSWF, CSWN, CSWS 1000kcmil thru 6 Includes: Steel Carrying Case Instruction Manual J L 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 300 Dieless Remote Power Operated Compression Features • Dieless operation • Flip top head • Lightweight - 6.2 lbs • Equipped with 3/8" male screw coupler TYPE IDT-6H Specifications Force developed: Operating pressure: Overall Length: Weight: Conductor Range: Benefits • No dies to lose or replace, one tool does it all • Easy connector loading and unloading • Easy to hold, less tiring for numerous crimps • For use with standard industry hoses 6.2 Tons 10,000 PSI 10-1/2" 6.2 lbs. 750kcmil-#6 Aluminum Connectors For Use with Copper Connectors ACL, ACN Series thru 750kcmil CLN4, CLN9, CLND, 2ACL, 2ACN Series thru 750kcmil CLNF, CLNN, CLNS, AS Series thru 750kcmil CLNU, CLW4, CLW9, IACL Series thru 500kcmil CLWD, CLWF, CLWN, 2IACL Series thru 500kcmil CLWS, CSN4, CSN9, CSND, CSNF, CSNN, CSNS, CSW4, CSW9, CSWD, CSWF, CSWN, CSWS 750kcmil thru 6 J Additional Requirements: • Hose • Pump Includes: Steel Carrying Case Instruction Manual 301 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Remote Power Operated Compression Tool TYPE ILC-15H 1 2 3 • Easy to hold, less tiring for numerous crimps • Versatility and efficiency. Use your current dies with this • Hot stick attachment point • Offers the option of performing line maintenance when • Equipped with 3/8" male screw coupler 4 • Zinc plated head Specifications Force developed: Operating pressure: Weight (with case): Overall length: Maximum width: Conductor Range: Benefits Features • Lightweight - only 14.1 lbs • Accepts P or U dies with adaptor tool properly protected • For use with standard industry hoses • Excellent corrosion resistance for long tool life 15 Tons 10,000 PSI 14.1 lbs. 15" 3" 1000kcmil-#8 Aluminum Connectors For Use with* Copper Connectors CPM Series CLN4, CLN9, CLND, ACM Series CLNF, CLNN, CLNS, ACO Series CLNU, CLW4, CLW9, ACO-90 Series CLWD, CLWF, CLWN, ACL, ACN 1000kcmil-8 CLWS, CSN4, CSN9, 2ACL, 2ACN 1000kcmil-1/0 CSND, CSNF, CSNN, AS 1000kcmil-8 CSNS, CSW4, CSW9, HT Series CSWD, CSWF, CSWN, AH Series CSWS 1000kcmil thru 8 IACL Series 2IACL Series J *See page 312 for required compression dies Note: If using “P” dies, an ILD-PADP must be used. Note: If using “U” dies, an ILD-UADP must be used. Additional Requirements: • Hose • Pump • Adaptor required with all dies 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 302 Electric/Hydraulic Pump TYPE 5ACR Features • 1/2 HP, 115VSC 50/60 Hz Motor • Lightweight, compact design with carrying handle • Convenient 115 V-AC electric powered motor and run on as low as 60 VAC • Easy to lift, carry and transport tool around job site with lightweight body • 10,000 PSI high-pressure pump with high-pressure • High quality crimps are achieved with built in, factory set pressure release • Two-stage pump for rapid advance • Two-stage pumping system of the unique, intermittent duty pump is • Pressure matched quick coupler • Saves time with quick disconnect hydraulic fitting relief valve Benefits and handle valve designed for years of dependable service Technical Data: Motor: 1/2 HP single phase, 115VAC 9 amps Electric Control: Remote control with 10' cord Oil Delivery per minute: 250 cu in @ 200 PSI, 19 cu in @ 10,000 PSI Oil Reservoir: 1 gallon (3.7 liters) Overall Length: 10.52" Overall Width: 8.10" Overall Height: 15.95" Pump Weight (with oil): 29 lbs For Use with ILC-12H ILC-12H-N IDT-12H IDT-6H ILC-14H ILC-15H ILC-15 J L 303 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Hydraulic Foot Pump TYPE FP-1 1 2 3 4 Features • Lightweight rugged design, portable • Built in handle • Spring loaded arm • Long arm 5 6 7 8 • Diamond plate steel foot pad • Quality, heavy duty foot pad provided with diamond plate steel. (slip resistant) • Sturdy leg stabilizers • Solid tool base provided with sturdy broad leg stabilizers • Quick-disconnect hydraulic fitting, uses only Pioneer fittings • Time saving quick disconnect hydraulic fitting • Built-in factory set pressure relief valve • High quality crimps provided with factory set pressure release valve with Specifications Reservoir volume: 1-1/8 qts. Length: 24-3/4" Width: 5" Weight: 19 lbs. Closed Height: 6-1/2" Height (with arm open):17" Output Pressure: 10,000 PSI Benefits • Easy to lift and carry • Easy to transport and move tool around job site with built in handle • Easy operation provided with spring assisted return arm • Maximum mechanical advantage provided with long arm extending beyond pump body audible click to signal completion of crimp 4 3 5 8 2 6 7 1 For Use on Hydraulic Tools ILC-12H ILC-12H-N IDT-12H IDT-6H ILC-14H ILC-15H ILC-15 J L 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 304 Hydraulic Hoses TYPE HH-10N Features • Pre-filled with oil • Strain reliefs • Insulated hose • Rated 10,000 PSI • Pioneer fittings • 10 ft. Hose length Benefits • Convenience • Safety • Safety • Powers most remote heads • Standard for most hydraulic tools • Convenience For use with Ilsco and other hydraulic tools, Ilsco 5ACR pump and FP-1 foot pump. Catalog Number Coupler Type For Use With HH-10N Male - Female IDT-6H, ILC-12H-N, ILC-15H J L 305 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Series CS, CL Compression Connectors for Class B/C Copper Wire Only 453G ILSCO TOOLS - Tooling Information LR-2 6 01 9 WARNING! Do Not Use with Aluminum Wire Hydraulic Tools MT-25 ILC-10-N Right Die Crimps Crimps Index Crimps Crimps Crimps K K K K H H A A C B A 2 2 2 2 2 2 2 3 3 3 3 1 1 1 1 2 2 2 2 2 2 2 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 3 3 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 Manual Hand Tools Lug Size Class B/C Wire Size Color Code Die Index Left Die 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 1000 8 AWG 6 AWG 4 AWG 3 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250kcmil 300kcmil 350kcmil 400kcmil 500kcmil 600kcmil 700kcmil 750kcmil 1000kcmil Red Blue Gray White Brown Green Pink Black Orange Purple Yellow White Red Blue Brown Green Pink Black White 21 24 29 29 33 37 42 45 50 54 62 66 71 76 87 94 99 106 125 M K K K H H E E A A A ILC-12-N, ILC-12H-N, ILC-12, ILC-12H, ILC-14, ILC-14H 12 Ton, ILCB-12-N, ILCB-12 12 Ton Battery IDT-6, IDT-6H 6.2 Ton Dieless, IDTB-6 6.2 Ton Dieless Battery 94285 Red Blue Gray Gray Brown Green Pink 1 2 2 2 2 2 4 IDT-12-N 15 Ton Dieless IDT-12, IDT-12H, IDTB-12 11 Ton Dieless ILC-15H 15 Ton, ILC-30H 30 Ton ILC-750 Crimps Crimps Crimps Crimps 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 RANGE TAKING L Lug Size 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 1000 Standard Wire Size 4 AWG 3 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250kcmil 300kcmil 350kcmil 400kcmil 500kcmil 600kcmil 700kcmil 750kcmil 1000kcmil Expanded Wire Size 4 - 6 AWG 3 - 6 AWG 2 - 6 AWG 1 - 6 AWG 1/0 - 6 AWG 2/0 - 4 AWG 3/0 - 2 AWG 4/0 - 1 AWG 250kcmil - 1/0 AWG 300kcmil - 2/0 AWG 350kcmil - 3/0 AWG 400kcmil - 4/0 AWG 500kcmil - 250kcmil 600kcmil - 250kcmil 700kcmil - 350kcmil 750kcmil - 500kcmil 1000kcmil - 750kcmil No. Crimps for ILSCO IDT-12,IDT-12-N and Burndy Y644M, PAT644 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 No. Crimps for ILSCO IDTB-6, IDT-6 and IDT-6H 1 1 1 1 1 1 2 2 2 2 2 2 2 2 3 3 J UL Listed and CSA Certified when installed with tools and dies shown above a) b) c) d) Connectors are marked with color, die numbers and required number of crimps for ILSCO hydraulic tools. When using other listed tools, consult chart for crimps required. Crimps should be evenly spaced on connector. The ILSCO 94285, MT-25 and all dieless tools are not color coded or do not contain the die index. Strip Length = Barrel Length + 1/16 Inch For long barrel connectors double the amount of crimps indicated on chart except for 1000kcmil add only one additional crimp. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 306 Series CT, CTL Compression Connectors for Class B/C Copper Wire Only LR-2 6 01 9 453G WARNING! Do Not Use with Aluminum Wire ILSCO TOOLS - Tooling Information Hydraulic Tools Manual Hand Tools Lug Size Class B/C Wire Size Color Code Die Index 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 1000 8 AWG 6 AWG 4 AWG 3 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250kcmil 300kcmil 350kcmil 400kcmil 500kcmil 600kcmil 700kcmil 750kcmil 1000kcmil Red Blue Gray White Brown Green Pink Black Orange Purple Yellow White Red Blue Brown Green Pink Black White 21 24 29 29 33 37 42 45 50 54 62 66 71 76 87 94 99 106 125 94285 Left Die M K K K H H E E A A A MT-25 Right Die Crimps K K K K H H A A C B A 2 2 2 2 2 2 2 3 3 3 3 ILC-10-N Crimps Index Crimps 1 1 1 1 2 2 2 2 2 2 2 Red Blue Gray Gray Brown Green Pink 1 2 2 2 2 2 4 IDT-6, IDT-6H 6.2 Ton Dieless, IDTB-6 6.2 Ton Dieless Battery ILC-12-N, ILC-12H-N, ILC-12, ILC-12H, ILC-14, ILC-14H 12 Ton, ILCB-12-N, ILCB-12 12 Ton Battery Crimps Crimps 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 3 3 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 IDT-12-N 15 Ton Dieless IDT-12, IDT-12H, IDTB-12 11 Ton Dieless ILC-15H 15 Ton, ILC-30H 30 Ton Crimps Crimps Crimps 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 UL Listed and CSA Certified when installed with tools and dies shown above a) b) J 307 c) d) Number of crimps shown on chart must be on each end of the CT splicer connectors. The CT connectors are marked with color, the die numbers and required number of crimps for ILSCO hydraulic tools. When using other listed tools, consult chart for crimps required. Crimps should be evenly spaced on connector. The ILSCO 94285, MT-25 and all dieless tools are not color coded or do not contain the die index. For long barrel (CTL) connectors add one additional crimp to each side of barrel. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Series CS, CL Compression Connectors for Fine Strand Copper Wire Only ILSCO TOOLS - Tooling Information 453G LR-2 6 01 9 WARNING! Do Not Use with Aluminum Wire Hydraulic Tools IDT-6, IDT-6H 6.2 Ton Dieless, IDTB-6 6.2 Ton Dieless Battery Manual Hand Tools Lug Size Fine Strand Approved Wire Size Wire Classes Color Code Die Index Left Die 8 4 3 1 1/0 2/0 3/0 4/0 250 300 350 350 400 400 500 500 600 600 700 700 750 750 1000 1000 8 6 4 2 1 1/0 2/0 3/0 4/0 250 250 262 300 313 350 373 400 444 500 535 600 646 750 777 Red Gray White Green Pink Black Orange Purple Yellow White Red Red Blue Blue Brown Brown Green Green Pink Pink Black Black White White 21 29 29 37 42 45 50 54 62 66 71 71 76 76 87 87 94 94 99 99 106 106 125 125 G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H I,K,M DLO G,H,I,K,M DLO G,H,I,K,M DLO G,H,I,K,M DLO G,H,I,K,M DLO G,H,I,M DLO G,H,I DLO K H H E E A A 94285 ILC-10-N Right Die Crimps K H H A A B B 2 2 2 3 3 3 3 Index Crimps Crimps Red Blue Gray Green Pink 1 2 2 2 4 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 ILC-12-N, ILC-12H-N, ILC-12, ILC-12H, ILC-14, ILC-14H 12 Ton, ILCB-12-N, ILCB-12 12 Ton Battery Crimps 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 IDT-12, IDT-12H, ILC-15H IDT-12-N IDTB-12 15 Ton, 15 Ton 11 Ton ILC-30H Dieless Dieless 30 Ton ILC-750 Crimps 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Crimps 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Crimps Crimps 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 UL Listed and CSA Certified when installed with tools and dies shown above a) b) c) d) Connectors are marked with color, die numbers and required number of crimps for ILSCO hydraulic tools. When using other listed tools, consult chart for crimps required. Crimps should be evenly spaced on connector. The ILSCO 94285, MT-25 and all dieless tools are not color coded or do not contain the die index. Strip Length = Barrel Length + 1/16 Inch For long barrel connectors double the amount of crimps indicated on chart except for 1000kcmil add only one additional crimp. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 J 308 Series CT, CTL - Compression Connectors for Fine Strand Copper Wire Only LR-2 6 01 9 453G ILSCO TOOLS - Tooling Information WARNING! Do Not Use with Aluminum Wire Hydraulic Tools Manual Hand Tools Lug Size Fine Strand Approved Wire Size Wire Classes Color Code Die Index 8 4 3 1 1/0 2/0 3/0 4/0 250 300 350 350 400 400 500 500 600 600 700 700 750 750 1000 1000 8 6 4 2 1 1/0 2/0 3/0 4/0 250 250 262 300 313 350 373 400 444 500 535 600 646 750 777 Red Gray White Green Pink Black Orange Purple Yellow White Red Red Blue Blue Brown Brown Green Green Pink Pink Black Black White White 21 29 29 37 42 45 50 54 62 66 71 71 76 76 87 87 94 94 99 99 106 106 125 125 G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H I,K,M DLO G,H,I,K,M DLO G,H,I,K,M DLO G,H,I,K,M DLO G,H,I,K,M DLO G,H,I,M DLO G,H,I DLO 94285 ILC-10-N Left Die Right Die Crimps M K K H H E E A A K K K H H A A B B 2 2 2 2 2 3 3 3 3 Index Crimps Red Blue Gray Green Pink 1 2 2 2 4 IDT-6, IDT-6H 6.2 Ton Dieless, IDTB-6 6.2 Ton Dieless Battery ILC-12-N, ILC-12H-N, ILC-12, ILC-12H, ILC-14, ILC-14H 12 Ton, ILCB-12-N, ILCB-12 12 Ton Battery Crimps Crimps 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 IDT-12-N 15 Ton Dieless IDT-12, IDT-12H, IDTB-12 11 Ton Dieless ILC-15H 15 Ton, ILC-30H 30 Ton Crimps Crimps Crimps 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 UL Listed and CSA Certified when installed with tools and dies shown above J 309 a) b) c) d) Number of crimps shown on chart must be on each end of the CT splicer connectors. The CT connectors are marked with color, the die numbers and required number of crimps for ILSCO hydraulic tools. When using other listed tools, consult chart for crimps required. Crimps should be evenly spaced on connector. The ILSCO 94285, MT-25 and all dieless tools are not color coded or do not contain the die index. For long barrel (CTL) connectors add one additional crimp to each side of barrel. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Series CS, CL - Compression Connectors for Class B/C Copper Wire Only COMPETITOR’S TOOLS - Tooling Information Anderson WARNING! Do Not Use with Aluminum Wire Burndy T&B Greenlee Lug Size VC6-FT, VC6-FTR, VC6-FT-BP PAT81KFT, ‡ VC7-FT, Y81KFT, Y644M, Y35, Y35BH, Y46, Y46C 13100A, VC7-FTR Y81KFTMBH PAT644 Y39, Y750, Requires TBM14M, Dieless Dieless Y750BH, PAT750 Die Adaptor TBM25S TBM14BSCR K111 Class B/C Dieless Y1MR, Y1MRTC Wire Size Crimps Index Crimps Crimps Crimps Die Part Crimps Die Part Crimps Index Crimps Die Part Crimps Index Crimps 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 1000 8 AWG 6 AWG 4 AWG 3 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250kcmil 300kcmil 350kcmil 400kcmil 500kcmil 600kcmil 700kcmil 750kcmil 1000kcmil 1 1 1 1 1 1 1 1 1 1 2 2 3* 3* 3* 4* 4* 4* Red Blue Gray White Brown 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 U8CRT U5CRT U4CRT U3CRT U2CRT U1CRT-1 U25RT U26RT U27RT U28RT U29RT U30RT U31RT U32RT U34RT U36RT U38RT U39RT 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 U8CRT U5CRT U4CRT U3CRT U2CRT U1CRT-1 U25RT U26RT U27RT U28RT U29RT U30RT U31RT U32RT U34RT U36RT U38RT U39RT P44RT 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 3 LR-2 6 01 9 453G Red Blue Gray 1 1 2 15520 15522 15527-CK 1 1 1 Brown 2 15528 15513-CK 15508 15526 15530 15511 15510-CK 15534 15514-CK 15512 15506 15536-CK 15505 15515-CK 15504 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 Red Blue Gray Gray Brown Green Pink HK06FT, RK06FT, EK06FT 1990 Dieless Dieless Crimps Crimps 1 2 2 2 2 2 4 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Dieless* - Crimps will overlap UL Listed and CSA Certified when installed with tools and dies shown above a) b) c) d) e) Connectors are marked with color, die numbers and required number of crimps for ILSCO hydraulic tools. When using other listed tools, consult chart for crimps required. Crimps should be evenly spaced on connector. The ILSCO 94285, MT-25 and all dieless tools are not color coded or do not contain the die index. Consult manufacturers data for catalog numbers of dies for each tool. Strip Length = Barrel Length + 1/16 Inch For long barrel connectors double the amount of crimps indicated on chart except for 1000kcmil add only one additional crimp. ‡ Allows expanded wire range to be used. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 J 310 Series CS, CL - Compression Connectors for Fine Strand Copper Wire Only COMPETITOR’S TOOLS - Tooling Information Anderson Lug Size Fine Strand Wire Approved Size Wire Classes 8 4 3 1 1/0 2/0 3/0 4/0 250 300 350 350 400 400 500 500 600 600 700 700 750 750 1000 1000 8 6 4 2 1 1/0 2/0 3/0 4/0 250 250 262 300 313 350 373 400 444 500 535 600 646 750 777 Crimps G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H,I,K,M,DLO G,H I,K,M DLO G,H,I,K,M DLO G,H,I,K,M DLO G,H,I,K,M DLO G,H,I,K,M DLO G,H,I,M DLO G,H,I DLO 1 1 1 1 1 1 2 2 2 2 3* 3* 3* 3* 3* 3* 4* 4* 4* 4* 4* 4* WARNING! Do Not Use with Aluminum Wire Burndy T&B VC6-FT, VC6-FTR, VC6-FT-BP, PAT81KFT, ‡ VC7-FT, Y81KFT, Y644M, Y35, Y35BH, VC7-FTR Y81KFTMBH PAT644 Y39, Y750, Dieless Y1MR, Y1MRTC Dieless Dieless Y750BH, PAT750 Index Crimps Red Blue Gray Brown 1 2 2 2 Crimps 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 Y46, Y46C Requires Die Adaptor LR-2 6 01 9 453G TBM25S Greenlee 13100A, TBM14M, TBM14BSCR HK06FT, RK06FT, EK06FT 1990 Dieless Dieless K111 Crimps Die Part Crimps Die Part Crimps Index Crimps Die Part Crimps Index Crimps Crimps Crimps 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 U8CRT U5CRT U4CRT U2CRT U1CRT-1 U25RT U26RT U27RT U28RT U29RT U30RT U31RT U32RT U34RT U38XRT U39RT 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 U8CRT U5CRT U4CRT U2CRT U1CRT-1 U25RT U26RT U27RT U28RT U29RT U30RT U31RT U32RT U34RT U38XRT U39RT U44XRT 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 Red Blue Gray Brown 1 2 2 3 15520 15522 15528 15513-CK 15508 15526 15530 15511 15510-CK 15534 15514-CK 15512 15517 15536-CK 15505 15515-CK 15504 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 Red Blue Gray Green Pink 1 2 2 2 4 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 Dieless* - Crimps will overlap UL Listed and CSA Certified when installed with tools and dies shown above a) J b) c) d) Connectors are marked with color, die numbers and required number of crimps for ILSCO hydraulic tools. When using other listed tools, consult chart for crimps required. Crimps should be evenly spaced on connector. The ILSCO 94285, MT-25 and all dieless tools are not color coded or do not contain the die index. Strip Length = Barrel Length + 1/16 Inch For long barrel connectors double the amount of crimps indicated on chart except for 1000kcmil add only one additional crimp. ‡ Allows expanded wire range to be used. 311 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Compression Die Index Compressor Dies For ILC-12-N, ILC-12H-N, ILCB-12-N, ILC-15H, ILC-12, ILC-12H, ILC-14, ILC-14H, ILCB-12, ILC-15, ILC-750 Catalog Number ILD-1 ILD-2 ILD-3 ILD-4 ILD-5 ILD-6 ILD-7 ILD-8 ILD-9 ILD-10 ILD-11 ILD-12 ILD-13 ILD-14 ILD-15 ILD-16 ILD-16A ILD-17 ILD-18 Wire Size Aluminum Terminals and Splices ACM and ACO Pin Connectors CPM Pin Connectors 8 6 4 2, 1 1/0 6, 4, 2, 1 2/0, 3/0 6, 4, 2, 1 4/0 250kcmil 300kcmil, 350kcmil 400kcmil *500kcmil *600kcmil, *700 kcmil *700kcmil 1/0, 2/0, 3/0, 4/0 1/0, 2/0, 3/0, 4/0 250kcmil, 300kcmil, 350kcmil 250kcmil, 300kcmil, 350kcmil 400kcmil, 500kcmil 400kcmil,500 kcmil 600kcmil, 750kcmil 600 kcmil,750 kcmil * Cannot be used on Sleeves with ILC-12-N, ILC-12H-N, ILC-12 and ILC-12H tools Compressor Dies For ILC-12, ILC-12-N, ILC-12H, ILC-12H-N, ILCB-12, ILCB-12-N, ILC-14, ILC-14H, ILC-15, ILC-15H, ILC-750 Catalog Number ILD-21 ILD-24 ILD-29 ILD-33 ILD-37 ILD-42 ILD-45 ILD-50 ILD-54 ILD-62 ILD-66 ILD-71 ILD-76 ILD-87 ILD-94 ILD-99 ILD-106 ILD-125 Class B/C Copper Wire Only Fine Strand Copper Wire Only Series CS, CL, CT, CTL 8 AWG 6 AWG 4-3 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250kcmil 300kcmil 350kcmil 400kcmil 500kcmil 600kcmil 700kcmil 750kcmil 1000kcmil Series CS, CL, CT, CTL 8 FLEX CLASS G,H,I,K,M,DLO 6-4 FLEX CLASS G,H,I,K,M,DLO 2 FLEX CLASS G,H,I,K,M,DLO 1 FLEX CLASS G,H,I,K,M,DLO 1/0 FLEX CLASS G,H,I,K,M,DLO 2/0 FLEX CLASS G,H,I,K,M,DLO 3/0 FLEX CLASS G,H,I,K,M,DLO 4/0 FLEX CLASS G,H,I,K,M,DLO 250 G,H 250 I,K,M, 262 DLO 300 G,H,I,K,M, 313 DLO 350 G,H,I,K,M, 373 DLO 400 G,H,I,K,M, 444 DLO 500 G,H,I,K,M, 535 DLO 600 G,H,I,M, 646 DLO 750 G,H,I, 777 DLO 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 J L 312 Compression Dies TYPE W DIES FOR ND-60 ND-58 Catalog Number For Use With Aluminum Compression Connectors Copper Compression Connectors ND-0 HT-1, HT-2, AH-1 GGC-1, GGA-1, GGA-2, GGA-4 ND-BG PICS-61 thru PICS-78 ULT-4, ULT-5 ND-C ND-K-840 ULT-6, ULT-7 UCS-2/0, UCS-3/0, UCS-4/0, UCS-250, PICS-834 thru PICS-869 J L 313 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Compression Dies FOR TYPE ILC-15 ILC-15H ILC-750 Figure 1 Catalog Number Figure Number ILD-K-840*+ 1 Figure 2 For Use With Aluminum Compression Connectors Copper Compression Connectors UCS-2/0, UCS-3/0, UCS-4/0, UCS-250, PICS-834 thru PICS-869 ILD-C*+ 1 ULT-6, ULT-7, ELT-1 ILD-D3*+ 1 HT-2, HT-3, HT-4, HT-5, HT-7, AH-2, AH-3, AH-4 ULT-12 ILD-0* 1 HT-1, HT-6, HT-8, AH-1 GGC-1, GGA-1, GGA-2, GGA-4, ELT-2, ELT-4 ILD-N*+ 1 AH-5, AH-6, AH-7 ILD-KR+ 2 AH-8, AH-9, AH-10, AH-11, AH-12 AH-10, AH-11, AH-12 ILD-U997*+ 1 GGA-2, GGA-3, GGA-5, GGC-2, GGC-3, GGC-4 ELT-3, ELT-5 ILD-U998+ 1 GGA-4, GGA-5, GGC-5, GGC-6, GGC-7, RLT ILD-P998 2 Can only be used with ILC-15 or ILC-15H GGA-4, GGA-5, GGC-5, GGC-6, GGC-7, RLT ILD-P999 2 Can only be used with ILC-15 or ILC-15H GGA-6, GGC-8 ILD-U1011+ 1 ILD-P1011 2 ILD-UBG 1 o GGA-6, GGC-8, ELT-6, RLT GGA-6, GGC-8, RLT PICS-61 thru PICS-78 ULT-4, ULT-5 * May also be used with ILC-12-N, ILC-12H-N, ILCB-12-N, ILC-12, ILC-12H, ILCB-12 + Must be used with ILD-ADP when using ILC-15, must be used with ILD-PADP when using ILC-15H o Must be used with ILD-PADP when using ILC-15H Die Adaptors FOR TYPE ILC-15 ILC-15H J Figure 1 Figure 2 Catalog Number Figure Number Description ILD-ADP 1 Permits ILD-1 to ILD-18 to be inserted in ILC-15 tool ILD-UADP 2 Permits ILD-1 to ILD-18 to be inserted in ILC-15H tool ILD-PADP 3 Permits “P” style dies to be inserted in ILC-15H tool Figure 3 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 L 314 Tool Accessories Fig. 1 Fig. 2 Fig. 3 Catalog Number Figure Number Description TOOL-STAND 1 Battery Tool Stand ILD-DIE-CASE 2 Crimping die carrying case (dies not included) IDT-6-TON-TEST-KIT 3 10 Test slugs and gauge IDT-12-TON-TEST-KIT 3 30 Test slugs and gauge CUTTER-DIES 4 Guy wire cutting dies CAR-CHARGER(12v) 5 Car charger for battery tools AC-ADAPTOR(120v) 6 AC adaptor for battery tools AC-ADAPTOR(230v) 6 AC adaptor for battery tools Fig. 4 Fig. 5 Fig. 6 J L 315 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Crimping Tools TYPE 94130 Controlled-Cycle Crimper TYPE 94140 Multi Purpose Crimp Tool TYPE WS-1 Wire Stripper Features • Dieless tool • Ratchet mechanism • Compound action • Cushion grip handles • Crimps insulated wire terminals • Wire Range: 10-22 AWG, Weight .8 lb Benefits • No need to purchase and maintain dies • Assures proper crimp force every time • Delivers maximum crimp force with minimum effort • Provides user comfort • Provides flexibility in use Features • Heavy duty carbon steel construction • Comfort grip handles • Spring loaded action • Safety lock mechanism • Color coded crimp nest • Crimp nest • Wire cutter • Machine screw cutters • Wire stripper/wire gauge Benefits • Provides durable rugged reliability • Provides user comfort • Enables multiple crimps • Provides for compact storage • For insulated terminals • For uninsulated terminals • Easily cuts solid and stranded wire • Cuts and rethreads 4-40, 6-32, 8-32, 10-24, and 10-32 machine screws • 26-8 AWG Features • Cushion grip handles Benefits • Eases pressure on hands when working for long periods or with larger conductor • Built in crimp die allows you to crimp insulated terminals from 20AWG to 14AWG • Convenient stamped wire strip gauge makes it easy to strip conductors to specific length consistently • Flat plier nose allows you to conveniently punch and twist knock outs • Built in looping holes allow you to conveniently bend eye loop into end of conductor • Built in cutter is precision ground to cut small conductor copper intended to be stripped (Strips #10 - 18 AWG) • Conveniently holds tool in open position to facilitate wire insertion • Metric markings provide for use of tool on products that have been sized metrically • Precision ground wire stripping holes provide a clean cutting and stripping action of insulation • Crimp die • Wire strip gauge • Plier nose • Wire loop holes • Wire cutter • “Open” spring • Metric markings • Precision stripping • Wire crimp range: 14-20 AWG 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 J L 316 Cable Cutters TYPE CTR-2/0 TYPE CTR-350 TYPE CTR-500 Features • 7-1/2" overall length • Sharp precision ground blades • Heat treated blades • Narrow head design • Cuts up to 2/0 copper or aluminum cable Benefits • Better leverage for easier cutting • Clean, distortion-free cuts • Long, dependable and durable operation • Provides easy access to confined areas • Wide cutting range for a pouch tool Features • Sharp precision ground blades • Moly steel blades • Durable 16" metal handles • Cuts copper and aluminum cable up to 350kcmil Benefits • Provides clean distortion-free cuts • Offers extra strength to prevent blade breakage, blades stay sharper longer • Provides easy handling • Provides wide cutting range Features • Sharp precision ground blades • Moly steel blades • Durable 20-3/4" fiberglass handles • Cuts copper and aluminum cable up to 500kcmil Benefits • Provides clean, distortion-free cuts • Offers extra strength to prevent blade breakage, blades stay sharper longer • Provides easy handling • Provides wide cutting range Features • Cuts copper and aluminum cable up to 750kcmil • Lightweight • Ratchet mechanism • 16" length • Open/close lever • Alloy steel precision ground replaceable blades Benefits • Provides large cutting capacity • Weight of only 3 lbs. prevents operator fatigue • Allows large cables to be cut with minimum effort • Compact size provides ease of use in cramped spaces • Lever that controls cutting blade direction makes the tool easy to use • Provides years of service by being able to replace blades when necessary J L 317 TYPE CTR-750 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Mechanical Tools TYPE MECHANICAL TOOLS L Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5 Fig. 6 Fig. 7 Fig. 8 Catalog Number Figure Number Description Hex Size Length DR-516 5 Driver for Torque Wrench 5/16 - DR-38 5 Driver for Torque Wrench 3/8 - DR-12 5 Driver for Torque Wrench 1/2 - HW-13 2 Screwdriver Bit for TS-35, .214 x .040 - - HW-14 2 Screwdriver Bit for TS-35, .250 x .042 - - TK-1 - Torque Kit with TS-35, HW-13, HW-14, TW-1, DR-516, DR-38, Case - - TK-2 - Torque Kit with TS-35, HW-13, HW-14, TW-750R, TW-150R, DR-516, DR-38, Case - - TS-35 1 Torque Screwdriver 0-36 lbs. - - TW-1 3 Torque Wrench 0-600 in. lbs. - - TW-150R 4 Torque Wrench (Rachet type) 5-150 in. lbs. - - TW-750R 4 Torque Wrench (Rachet type) 100-750 in. lbs. - - WR-1 7 Double Wrench 3/16, 5/16 4 WR-1A 6 Wrench 3/16 4-1/2 WR-3 6 Wrench 1/4 5-1/4 WR-4 6 Wrench 5/16 3-3/16 WR-5 6 Wrench 3/8 4-1/2 WR-9 6 Wrench 5/16 10 WR-10 6 Wrench 3/8 10 WR-12 6 Wrench 1/2 5-1/2 WC 8 Wire Brush - - 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 J 318 Heat Gun TYPE Electric Heat Gun Features • Two temperature settings 750F and 1100F • Three way switch OFF/HI/LO • Built-in fold down stand • 1200 Watt 120 V AC • Heat deflector • Impact resistant case • Six foot cord • Supplied in plastic carrying case Catalog Number Description 27001 Heat Gun, 11 Disks Thin Wall Heat Shrink 94502 Electric Heat Gun 120v 94504 Replacement Adaptor for 94502 Benefits • Provides versatility in applying recommended heat, deliverable in seconds • Aids in producing proper air flow from heat gun • Provides hands free operation • Provides high output of air and heat • Allows for concentration of heat for rapid heat shrink process • Provides extra durability in harsh environments • Provides operator convenience • Provides ease of storage and accessibility J L 319 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Specialty C T M M 322 321 D167 N-174 CAN 332 333 333 DE-OX NB 324 - 331 323 DUCT SEAL 335 334 NBW 336 Cable Ties 337 338 - 342 320 Fuse Clips Features • Manufactured from special bronze alloy except 100 and 200 amp styles. Arched bottoms TYPE C • All formed corners are designed with a radius Fig. 1 Fig. 4 Fig. 2 Fig. 5 Fig. 6 Benefits • Spring type material ensures positive contact. Provide firm and secure mounting, and prevents expansion after fuse is inserted. • Prevents fracturing Fig. 3 Fig. 7 Fig. 8 Catalog Number Figure Number Amp-Volts A B C Bolt Size D C-10 1 30-250 7/8 3/64 19/32 #10 13/64 C-11 4 60-250 1-1/8 1/16 51/64 #10 C-12 5 60-250 1-1/8 1/16 13/16 C-13 9 60-600 1-9/32 1/16 C-14 6 60-350 1 C-15 7 60-250 C-16 11 C-17 Fig. 9 Dimensions E Fig. 10 Fig. 11 F G H J 17/32 9/16 1/32 19/32 1/2 15/64 51/64 13/16 3/64 21/32 5/8 #8 3/16 47/64 13/16 3/64 21/32 5/8 1-1/8 1/4 17/64 13/16 1-1/16 3/64 21/32 5/8 - 51/64 * * 5/8 13/16 3/64 - 5/8 1-1/32 - 51/64 #10 13/64 5/8 13/16 3/64 - 5/8 100-250 1-43/64 - 29/32 1/4 17/64 1-11/64 1/8 5/64 - 7/8 10 100-250 1-23/64 - 15/16 1/4 17/64 57/64 1/8 5/64 - 7/8 C-19 2 30-250 7/8 - 39/64 #8 11/64** 17/32 9/16 1/32 - 1/2 C-23 8 60-600 1-5/16 1/16 31/32 #8 3/16 29/32 1-1/16 3/64 21/32 23/32 C-24 12 200-250/600 1-15/16 - 1-1/4 5/16 11/32 1-1/8 3/16 3/32 - 1-1/4 C-28 3 50-250 61/64 - 1/2 #8 3/16 23/32 7/64 3/64 - 1/2 ** Stud hole center 9/32 from one side and 7/32 from other side. * Slotted 13/64 x 13/32. K 321 Fig. 12 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Wire Reinforced Fuse Clips Features • Manufactured from copper alloy • Supplied with permanently installed steel spring TYPE M Benefits • Ensures high conductivity • Ensures tighter grip and positive contact with either knife or ferrule type fuses. • Prevents hydrogen embrittlement • Spring is heat treated and plated Fig. 1 Fig. 2 Catalog Number Figure Number Amp-Volts A B C Bolt Size D M-161 1 30-250 27/32 1/16 19/32 #10 13/64 M-162 1 30-600 1-1/32 1/16 3/4 1/4 M-163 1 60-250 1-13/64 1/16 51/64 M-164 1 60-600 1-3/8 1/16 M-165 2 100-250/600 1-23/64 M-233 2 200-250/600 M-628 2 400-600 Dimensions E F G H J 17/32 9/16 1/32 17/32 1/2 1/4 21/32 13/16 1/32 17/32 1/2 #10 7/32 51/64 13/16 3/64 21/32 21/32 31/32 #8 3/16 29/32 1-1/16 3/64 21/32 5/8 - 29/32 1/4 17/64-Slot - 1/8 5/64 - 7/8 1-15/16 - 1-1/4 5/16 11/32-Slot - 3/16 3/32 - 1-1/4 2-7/16 - 1-1/2 - 5/16-18 (2) - 1/4 1/8 - 1-3/4 K 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 322 Class R Wire Reinforced Fuse Clips Features • Manufactured from copper alloy • Supplied with permanently installed steel spring TYPE M • Spring is heat treated and plated • Supplied with a slot or a hole for a steel rejection device. • Electro-tin plated Benefits • Ensures high conductivity • Ensures tighter grip and positive contact with either knife or ferrule type fuses. • Prevents hydrogen embrittlement • Prevents the insertion of any other type fuse except class R • Provides low contact resistance Fig. 1 Fig. 2 Catalog Number Figure Number Amp-Volts A B Dimensions C M-2432 1 30-250 7/8 19/32 21/32 19/32 M-2433 1 60-250 1.200 23/32 59/64 51/64 M-2434 1 30-600 1-1/32 19/32 59/64 3/4 M-2435 1 60-600 1.390 23/32 1-5/64 31/32 M-2398 2 100-250/600 1-23/64 7/8 1/8 29/32 M-2399 2 200-250/600 1-15/16 1-1/4 3/16 1-15/64 D K 323 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Tin Plated Copper Flexible Braid Features • Manufactured from pure copper braid • Electro-tin plated • Seamless pure copper ferrules • Inside ferrule ends are rounded • Swedged terminal to copper braid by cold forming • Extra flexible braided connector • Rated for 600 volts TYPE T Finish End Contact - Tinned Braid Number Figure No. Hole 1-1 Hole 2-2 Hole 4-4 Hole Drilling: N - Nema Overall Length In Inches T 252 1 2 N 12 Benefits • Provides high conductivity • Provides low contact resistance • Provides superior contact • Prevents chafing of strands • Provides a reduced resistance form point to point; much lower than standard power cables or loose - piece type terminals • Multi-purpose use for bonding, grounding and connecting moving parts • Ensures reliability Dwg A Dwg D 1 Hole W 4 Hole NEMA Dwg B 2 Hole Slot Dwg C Dwg E W 2 Hole NEMA 4 Hole NEMA Standard Specifications Hole Size: Drilling: End Contacts: 9/16" Nema Standard Electro-Tin Plated Copper Braid: Tinned Copper Flat Braid Dimensions Catalog Number Figure Number Drawing Number Ampere Rating (Indoors)* Circular Mils. of Braids L T W T252/11N12 1 A 200 77,184 12 0.19 1.00 T252/11N18 1 A 200 77,184 18 0.25 1.00 T252/11N24 1 A 200 77,184 24 0.25 1.00 T252/21N12 2 A 340 154,386 12 0.25 1.00 T252/21N18 2 A 340 154,386 18 0.25 1.00 T252/21N24 2 A 340 154,386 24 0.25 1.00 T252/31N12 3 A 470 231,552 12 0.38 1.00 T252/31N18 3 A 470 231,552 18 0.38 1.00 T252/31N24 3 A 470 231,552 24 0.38 1.00 T252/41N12 4 A 600 308,734 12 0.38 1.25 T252/41N18 4 A 600 308,734 18 0.38 1.25 T252/41N24 4 A 600 308,734 24 0.38 1.25 T282/11N12 1 A 340 153,600 12 0.25 1.63 T282/11N18 1 A 340 153,600 18 0.25 1.63 T282/11N24 1 A 340 153,600 24 0.25 1.63 K * Ampere ratings are suggested for use as a guide only. Actual values used for a given application will depend on such factors as permissible temperature rise, permissible voltage drop, number of cables together and other conditions of service. For outdoor use, these ratings may be increased from 22% to 40% depending upon the size and position of the braid. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 324 Tin Plated Copper Flexible Braid Features • Manufactured from pure copper braid • Electro-tin plated • Seamless pure copper ferrules • Inside ferrule ends are rounded • Swedged terminal to copper braid by cold forming • Extra flexible braided connector • Rated for 600 volts TYPE T Finish End Contact - Tinned Braid Number Figure No. Hole 1-1 Hole 2-2 Hole 4-4 Hole Drilling: N - Nema Overall Length In Inches T 252 1 2 N Benefits • Provides high conductivity • Provides low contact resistance • Provides superior contact • Prevents chafing of strands • Provides a reduced resistance form point to point; much lower than standard power cables or loose - piece type terminals • Multi-purpose use for bonding, grounding and connecting moving parts • Ensures reliability Dwg A Dwg D 1 Hole W 4 Hole NEMA Dwg B 2 Hole Slot Dwg C Dwg E W 4 Hole NEMA 2 Hole NEMA 12 Standard Specifications K Hole Size: Drilling: End Contacts: 9/16" Nema Standard Electro-Tin Plated Copper Braid: Tinned Copper Flat Braid Dimensions Catalog Number Figure Number Drawing Number Ampere Rating (Indoors)* Circular Mils. of Braids L T W T282/21N12 2 A 530 307,000 12 0.25 1.63 T282/21N18 2 A 530 307,000 18 0.25 1.63 T282/21N24 2 A 530 307,000 24 0.25 1.63 T282/31N12 3 A 700 460,800 12 0.31 1.63 T282/31N18 3 A 700 460,800 18 0.31 1.63 T282/31N24 3 A 700 460,800 24 0.31 1.63 T282/41N12 4 A 800 614,400 12 0.38 1.63 T282/41N18 4 A 800 614,400 18 0.38 1.63 T282/41N24 4 A 800 614,400 24 0.38 1.63 T252/12N12 1 C 200 77,184 12 0.19 1.00 T252/12N18 1 C 200 77,184 18 0.25 1.00 T252/12N24 1 C 200 77,184 24 0.25 1.00 T252/22N12 2 C 340 154,386 12 0.25 1.00 T252/22N18 2 C 340 154,386 18 0.25 1.00 T252/22N24 2 C 340 154,386 24 0.25 1.00 * Ampere ratings are suggested for use as a guide only. Actual values used for a given application will depend on such factors as permissible temperature rise, permissible voltage drop, number of cables together and other conditions of service. For outdoor use, these ratings may be increased from 22% to 40% depending upon the size and position of the braid. 325 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Tin Plated Copper Flexible Braid Features • Manufactured from pure copper braid • Electro-tin plated • Seamless pure copper ferrules • Inside ferrule ends are rounded • Swedged terminal to copper braid by cold forming • Extra flexible braided connector • Rated for 600 volts TYPE T Finish End Contact - Tinned Braid Number Figure No. Hole 1-1 Hole 2-2 Hole 4-4 Hole Drilling: N - Nema Overall Length In Inches T 252 1 2 N Benefits • Provides high conductivity • Provides low contact resistance • Provides superior contact • Prevents chafing of strands • Provides a reduced resistance form point to point; much lower than standard power cables or loose - piece type terminals • Multi-purpose use for bonding, grounding and connecting moving parts • Ensures reliability Dwg A Dwg D 1 Hole W 4 Hole NEMA Dwg B 2 Hole Slot Dwg C Dwg E W 4 Hole NEMA 2 Hole NEMA 12 Standard Specifications Hole Size: Drilling: End Contacts: 9/16" Nema Standard Electro-Tin Plated Copper Braid: Tinned Copper Flat Braid Dimensions Catalog Number Figure Number Drawing Number Ampere Rating (Indoors)* Circular Mils. of Braids L T W T252/32N12 3 C 470 231,552 12 0.38 1.00 T252/32N18 3 C 470 231,552 18 0.38 1.00 T252/32N24 3 C 470 231,552 24 0.38 1.00 T252/42N12 4 C 600 308,734 12 0.38 1.25 T252/42N18 4 C 600 308,734 18 0.38 1.25 T252/42N24 4 C 600 308,734 24 0.38 1.25 T282/12N12 1 C 340 153,600 12 0.25 1.63 T282/12N18 1 C 340 153,600 18 0.25 1.63 T282/12N24 1 C 340 153,600 24 0.25 1.63 T282/22N12 2 C 530 307,000 12 0.25 1.63 T282/22N18 2 C 530 307,000 18 0.25 1.63 T282/22N24 2 C 530 307,000 24 0.25 1.63 T282/32N12 3 C 700 460,800 12 0.31 1.63 T282/32N18 3 C 700 460,800 18 0.31 1.63 T282/32N24 3 C 700 460,800 24 0.31 1.63 K * Ampere ratings are suggested for use as a guide only. Actual values used for a given application will depend on such factors as permissible temperature rise, permissible voltage drop, number of cables together and other conditions of service. For outdoor use, these ratings may be increased from 22% to 40% depending upon the size and position of the braid. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 326 Tin Plated Copper Flexible Braid Features • Manufactured from pure copper braid • Electro-tin plated • Seamless pure copper ferrules • Inside ferrule ends are rounded • Swedged terminal to copper braid by cold forming • Extra flexible braided connector • Rated for 600 volts TYPE T Finish End Contact - Tinned Braid Number Figure No. Hole 1-1 Hole 2-2 Hole 4-4 Hole Drilling: N - Nema Overall Length In Inches T 252 1 2 N Benefits • Provides high conductivity • Provides low contact resistance • Provides superior contact • Prevents chafing of strands • Provides a reduced resistance form point to point; much lower than standard power cables or loose - piece type terminals • Multi-purpose use for bonding, grounding and connecting moving parts • Ensures reliability Dwg A Dwg D 1 Hole W 4 Hole NEMA Dwg B 2 Hole Slot Dwg C Dwg E W 4 Hole NEMA 2 Hole NEMA 12 Standard Specifications K Hole Size: Drilling: End Contacts: 9/16" Nema Standard Electro-Tin Plated Copper Braid: Tinned Copper Flat Braid Dimensions Catalog Number Figure Number Drawing Number Ampere Rating (Indoors)* Circular Mils. of Braids L T W T282/42N12 4 C 800 614,400 12 0.38 1.63 T282/42N18 4 C 800 614,400 18 0.38 1.63 T282/42N24 4 C 800 614,400 24 0.38 1.63 T287/12N12 1 C 360 230,000 12 0.25 1.50 T287/12N18 1 C 360 230,000 18 0.25 1.50 T287/12N24 1 C 360 230,000 24 0.25 1.50 T287/22N12 2 C 700 460,000 12 0.38 1.50 T287/22N18 2 C 700 460,000 18 0.38 1.50 T287/22N24 2 C 700 460,000 24 0.38 1.50 T287/32N12 3 C 820 690,000 12 0.50 1.50 T287/32N18 3 C 820 690,000 18 0.50 1.50 T287/32N24 3 C 820 690,000 24 0.50 1.50 T287/42N12 4 C 1000 920,000 12 0.75 1.63 T287/42N18 4 C 1000 920,000 18 0.75 1.63 T287/42N24 4 C 1000 920,000 24 0.75 1.63 * Ampere ratings are suggested for use as a guide only. Actual values used for a given application will depend on such factors as permissible temperature rise, permissible voltage drop, number of cables together and other conditions of service. For outdoor use, these ratings may be increased from 22% to 40% depending upon the size and position of the braid. 327 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Tin Plated Copper Flexible Braid Features • Manufactured from pure copper braid • Electro-tin plated • Seamless pure copper ferrules • Inside ferrule ends are rounded • Swedged terminal to copper braid by cold forming • Extra flexible braided connector • Rated for 600 volts TYPE T Finish End Contact - Tinned Braid Number Figure No. Hole 1-1 Hole 2-2 Hole 4-4 Hole Drilling: N - Nema Overall Length In Inches T 252 1 2 N Benefits • Provides high conductivity • Provides low contact resistance • Provides superior contact • Prevents chafing of strands • Provides a reduced resistance form point to point; much lower than standard power cables or loose - piece type terminals • Multi-purpose use for bonding, grounding and connecting moving parts • Ensures reliability Dwg A Dwg D 1 Hole W 4 Hole NEMA Dwg B 2 Hole Slot Dwg C Dwg E W 4 Hole NEMA 2 Hole NEMA 12 Standard Specifications Hole Size: Drilling: End Contacts: 9/16" Nema Standard Electro-Tin Plated Copper Braid: Tinned Copper Flat Braid Dimensions Catalog Number Figure Number Drawing Number Ampere Rating (Indoors)* Circular Mils. of Braids L T W T294/12N12 1 C 415 300,000 12 0.25 1.50 T294/12N18 1 C 415 300,000 18 0.25 1.50 T294/12N24 1 C 415 300,000 24 0.25 1.50 T294/22N12 2 C 700 600,000 12 0.50 1.50 T294/22N18 2 C 700 600,000 18 0.50 1.50 T294/22N24 2 C 700 600,000 24 0.50 1.50 T294/32N12 3 C 960 900,000 12 0.75 1.63 T294/32N18 3 C 960 900,000 18 0.75 1.63 T294/32N24 3 C 960 900,000 24 0.75 1.63 T294/42N12 4 C 1200 1,200,000 12 1.00 1.63 T294/42N18 4 C 1200 1,200,000 18 1.00 1.63 T294/42N24 4 C 1200 1,200,000 24 1.00 1.63 T278/14N12-4 1 E 625 422,000 12 0.25 4.00 T278/14N18-4 1 E 625 422,000 18 0.25 4.00 T278/14N24-4 1 E 625 422,000 24 0.25 4.00 K * Ampere ratings are suggested for use as a guide only. Actual values used for a given application will depend on such factors as permissible temperature rise, permissible voltage drop, number of cables together and other conditions of service. For outdoor use, these ratings may be increased from 22% to 40% depending upon the size and position of the braid. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 328 Tin Plated Copper Flexible Braid Features • Manufactured from pure copper braid • Electro-tin plated • Seamless pure copper ferrules • Inside ferrule ends are rounded • Swedged terminal to copper braid by cold forming • Extra flexible braided connector • Rated for 600 volts TYPE T Finish End Contact - Tinned Braid Number Figure No. Hole 1-1 Hole 2-2 Hole 4-4 Hole Drilling: N - Nema Overall Length In Inches T 252 1 2 N Benefits • Provides high conductivity • Provides low contact resistance • Provides superior contact • Prevents chafing of strands • Provides a reduced resistance form point to point; much lower than standard power cables or loose - piece type terminals • Multi-purpose use for bonding, grounding and connecting moving parts • Ensures reliability Dwg A Dwg D 1 Hole W 4 Hole NEMA Dwg B 2 Hole Slot Dwg C Dwg E W 4 Hole NEMA 2 Hole NEMA 12 Standard Specifications K Hole Size: Drilling: End Contacts: 9/16" Nema Standard Electro-Tin Plated Copper Braid: Tinned Copper Flat Braid Dimensions Catalog Number Figure Number Drawing Number Ampere Rating (Indoors)* Circular Mils. of Braids L T W T278/24N12-4 2 E 940 844,000 12 0.31 4.00 T278/24N18-4 2 E 940 844,000 18 0.31 4.00 T278/24N24-4 2 E 940 844,000 24 0.31 4.00 T278/34N12-4 3 E 1200 1,266,000 12 0.38 4.00 T278/34N18-4 3 E 1200 1,266,000 18 0.38 4.00 T278/34N24-4 3 E 1200 1,266,000 24 0.38 4.00 T278/44N12-4 4 E 1600 1,688,000 12 0.50 4.00 T278/44N18-4 4 E 1600 1,688,000 18 0.50 4.00 T278/44N24-4 4 E 1600 1,688,000 24 0.50 4.00 T278/14N12-3 1 D 370 211,200 12 0.25 3.00 T278/14N18-3 1 D 370 211,200 18 0.25 3.00 T278/14N24-3 1 D 370 211,200 24 0.25 3.00 T278/24N12-3 2 D 625 422,400 12 0.31 3.00 T278/24N18-3 2 D 625 422,400 18 0.31 3.00 T278/24N24-3 2 D 625 422,400 24 0.31 3.00 * Ampere ratings are suggested for use as a guide only. Actual values used for a given application will depend on such factors as permissible temperature rise, permissible voltage drop, number of cables together and other conditions of service. For outdoor use, these ratings may be increased from 22% to 40% depending upon the size and position of the braid. 329 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Tin Plated Copper Flexible Braid Features • Manufactured from pure copper braid • Electro-tin plated • Seamless pure copper ferrules • Inside ferrule ends are rounded • Swedged terminal to copper braid by cold forming • Extra flexible braided connector • Rated for 600 volts TYPE T Finish End Contact - Tinned Braid Number Figure No. Hole 1-1 Hole 2-2 Hole 4-4 Hole Drilling: N - Nema Overall Length In Inches T 252 1 2 N Benefits • Provides high conductivity • Provides low contact resistance • Provides superior contact • Prevents chafing of strands • Provides a reduced resistance form point to point; much lower than standard power cables or loose - piece type terminals • Multi-purpose use for bonding, grounding and connecting moving parts • Ensures reliability Dwg A Dwg D 1 Hole W 4 Hole NEMA Dwg B 2 Hole Slot Dwg C Dwg E W 4 Hole NEMA 2 Hole NEMA 12 Standard Specifications Hole Size: Drilling: End Contacts: 9/16" Nema Standard Electro-Tin Plated Copper Braid: Tinned Copper Flat Braid Dimensions Catalog Number Figure Number Drawing Number Ampere Rating (Indoors)* Circular Mils. of Braids L T W T278/34N12-3 3 D 800 633,600 12 0.38 3.00 T278/34N18-3 3 D 800 633,600 18 0.38 3.00 T278/34N24-3 3 D 800 633,600 24 0.38 3.00 T278/44N12-3 4 D 940 844,900 12 0.50 3.00 T278/44N18-3 4 D 940 844,900 18 0.50 3.00 T278/44N24-3 4 D 940 844,900 24 0.50 3.00 * Ampere ratings are suggested for use as a guide only. Actual values used for a given application will depend on such factors as permissible temperature rise, permissible voltage drop, number of cables together and other conditions of service. For outdoor use, these ratings may be increased from 22% to 40% depending upon the size and position of the braid. K 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 330 Tin Plated Copper Flexible Braid Custom Drilling Features • Manufactured from pure copper braid • Electro-tin plated • Seamless pure copper ferrules • Inside ferrule ends are rounded • Swedged terminal to copper braid by cold forming • Extra flexible braided connector • Rated for 600 volts TYPE T Finish End Contact - Tinned Braid Number Figure No. Hole 1-1 Hole Drilling: Benefits • Provides high conductivity • Provides low contact resistance • Provides superior contact • Prevents chafing of strands • Provides a reduced resistance form point to point; much lower than standard power cables or loose - piece type terminals • Multi-purpose use for bonding, grounding and connecting moving parts • Ensures reliability 3 FIGURE 1 /4˝ 3 /4˝ /8˝ W 1˝ W 5 C - Custom 1 /4˝ DIA. HOLE 12˝ 11/4˝ Overall Length 11/4˝ In Inches T 240 1 1 C 12 FIGURE 2 7 Standard Specifications /16˝ DIA. HOLE 1 End Contacts: Electro-Tin Plated Copper Braid: Tinned Copper Flat Braid Options: - Custom drilling pattern (drawing must be supplied) /8˝ T Dimensions Catalog Number Figure Number Ampere Rating (Indoors)* Circular Mils. of Braids L T W T240/11C12 1 95 24,000 12 0.13 0.63 T240/11C18 1 95 24,000 18 0.13 0.63 T240/11C24 1 95 24,000 24 0.13 0.63 T244/21C12 2 145 48,000 12 0.13 1.00 T244/21C18 2 145 48,000 18 0.13 1.00 T244/21C24 2 145 48,000 24 0.13 1.00 * Ampere ratings are suggested for use as a guide only. Actual values used for a given application will depend on such factors as permissible temperature rise, permissible voltage drop, number of cables together and other conditions of service. For outdoor use, these ratings may be increased from 22% to 40% depending upon the size and position of the braid. K 331 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Copper Neutral Bars Features • Manufactured from high strength copper tubing • Range taking TYPE D167 L 1 Benefits • Provides maximum conductivity • A wide range of conductor sizes can be used in the same connector • Ensures reliability for copper conductor • UL Recognized for 600 volts H W L Wire Range Dimensions Catalog Number Number Of Taps Main Tap L Height With Maximum Wire W Bolt Size Two Mounting Holes Mounting Hole Positions From End Of Distance Bar To First Between Mounting Hole Holes D167-4 4 4-14 6-14 2-3/4 3/4 11/32 #10 13/64 .581 (2nd hole) 1.98 D167-6 6 4-14 6-14 3-1/2 3/4 11/32 #10 13/64 .978 (3rd hole) 1.98 D167-8 8 4-14 6-14 4-7/16 3/4 11/32 #10 13/64 1.375 (4th hole) 1.98 D167-10 10 4-14 6-14 5-1/8 3/4 11/32 #10 13/64 1.772 (5th hole) 1.98 D167-12 12 4-14 6-14 5-15/16 3/4 11/32 #10 13/64 2.169 (6th hole) 1.98 D167-14 14 4-14 6-14 6-23/32 3/4 11/32 #10 13/64 2.566 (7th hole) 1.98 Tested to UL 486A-486B, UL File E6207 K 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 332 Copper Neutral Bars Features • Manufactured from high strength copper tubing • Compact design • Range taking TYPE CAN LR-2 6 01 9 Benefits • Provides maximum conductivity • Up to 42 circuit taps can be made in just 5 1/2" of space • A wide range of conductor sizes can be used in the same connector • Ensures reliability for copper conductor • Provides easy wire insertion • UL Recognized and CSA Certified • Circuit bars inserted at a 20 angle W H L Fig. 1 Fig. 2 Fig. 3 Fig. 4 Wire Range L Dimensions Height With Maximum Wire W Two Tapped Mounting Holes 6-14 2-5/16 1-5/16 5-1/8 10-32 250kcmil-6 6-14 3 1-5/16 4-13/32 10-32 36 250kcmil-6 6-14 3 1-5/16 5-1/8 10-32 1 42 250kcmil-6 6-14 3 1-7/16 5-1/2 10-32 R-16 2 Mounting block of general purpose (phenolic black) suitable for mounting any of CAN Neutrals. 2-1/2" wide x 2-1/2" long x 1" thick. E-223 3 10-32 x 1/2" round head steel machine screws for fastening neutrals to mounting blocks. (Use lock washer to provide rigid assembly.) E-153 3 1/4-28 wire pressure screw 7/16" long. Screw is steel, zinc plated and chromate dipped. N-174 4 Supplied in 5' 9" lengths. Approximately 174 outlets. Wire range 14-6. Catalog Number Figure Number Number Of Taps Main Tap CAN-300 1 24 250kcmil-6 CAN-301 1 30 CAN-302 1 CAN-303 Tested to UL 486A-486B, UL File E6207 K 333 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Aluminum Neutral Bars - Dual Rated Features • Preassembled, stacked neutral bars TYPE NB • Available with phenolic base • Electro-tin plated • Fabricated from high strength 6061-T6 aluminum alloy • UL Recognized and CSA Certified for 600 volts, 90˚ C Benefits • Compact, space saving design offers multiple range taking flexibility and is suitable for grounding applications • Provides insulation from mounting surface • Provides low contact resistance • Suitable for use with either copper or aluminum conductors • Ensures reliability Fig. 1 .547 LR-2 6 01 9 Fig. 2 1.172 .586 .250 .250 .620 Fig. 3 .391 .250 .209 Dia. .391 Dia. Catalog Number Figure Number Number Of Circuit Taps Wire Range Circuit Line Taps Loads Dimensions Approx. Height with Max. Wire L W Two Tapped Mounting Holes Main NB-350-12 1 12 14-4 350kcmil-6 1-17/32 4-23/32 2-17/32 10-32 3/8 S NB-350-12-W/R16* 2 12 14-4 350kcmil-6 2-17/32 4-23/32 2-17/32 10-32 3/8 S NB-350-24 1 24 14-4 350kcmil-6 1-17/32 4-23/32 2-17/32 10-32 3/8 S NB-350-24-W/R16* 2 24 14-4 350kcmil-6 2-17/32 4-23/32 2-17/32 10-32 3/8 S NB-350-30 1 30 14-4 350kcmil-6 1-17/32 4-3/32 2-17/32 10-32 3/8 S NB-350-30-W/R16* 2 30 14-4 350kcmil-6 2-17/32 4-3/32 2-17/32 10-32 3/8 S NB-350-36 1 36 14-4 350kcmil-6 1-17/32 4-23/32 2-17/32 10-32 3/8 S NB-350-36-W/R16* 2 36 14-4 350kcmil-6 2-17/32 4-23/32 2-17/32 10-32 3/8 S NB-350-42 1 42 14-4 350kcmil-6 1-17/32 5-11/32 2-17/32 10-32 3/8 S NB-350-42-W/R16* 2 42 14-4 350kcmil-6 2-17/32 5-11/32 2-17/32 10-32 3/8 S Hex Size Tap K “S” indicates slotted screw * Part includes phenolic mounting block R-16 Tested to UL 486A-486B, UL File E6207 Catalog Number Figure Number Number of Outlets Wire Range Length NB-120 3 120 30 outlets 1/0-14 90 outlets 6-14 3.25' UL File E81652 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 334 Oxide Inhibitor 35CD TYPE DE-OX® Features • Provides air-tight seal around conductor • Available in a variety of packages • Broad working temperature range • Conductor versatile Benefits • Prevents oxides from forming • Provides convenience of selecting the right size for the job • May be used from -30˚ F to 200˚ F • May be used on copper or aluminum conductors Catalog Number Container Size & Type Packaging DE-OX -5CC 5cc Packet Display Carton of 150 DE-OX-5CC-B4 5cc Packet 4 Per Bag, 25 Bags Per Carton DE-OX-1OZ 1 oz. Tube Display Carton of 50 DE-OX -4OZ 4 oz. Bottle Display Carton of 12 DE-OX-8OZ 8 oz. Bottle Display Carton of 12 DE-OX-1GAL 1 Gallon Can 1 Can DE-OX -5GAL 5 Gallon Bucket 1 Bucket UDE-OX-V-4OZ*+ 4 oz. Bottle Display Carton of 12 UDE-OX-V-8OZ*+ 8 oz. Bottle Display Carton of 12 * V denotes synthetic base, chalk color, doesn’t stain blankets, etc. + Not UL Listed UL File E312012 K 335 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Duct Seal TYPE DS Features • Available in 1 LB and 5 LB packages • Remains pliable • Non-corrosive • Can be painted immediately Benefits • Provides convenience of selecting the right size for the job • Will not dry out, crack and fall out of installation • Will not irritate skin, or corrode metals, or have harmful effects on plastics • No need to wait for product to dry Catalog Number Packaging DS-1 10 1 lb. bags DS-5 5 5 lb. bags K 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 336 Mounting Hardware Features • Individually packaged TYPE NBW • Aluminum nut and bolt • Belleville washer Benefits • All components for mounting one connector are kept together to avoid mismatched hardware • Provides consistent and even thermal expansion and contraction to prevent loosening of mounting hardware due to heat cycling • Maintains tension on connection through thermal expansion and contraction Catalog Number Bolt Size Bolt Length Included In Kit NBW-38-125 3/8-16 1-1/4 Aluminum Nut, Stainless Steel Belleville Washer, Aluminum Flat Washer, Stainless Steel Flat Washer, Aluminum Bolt NBW-50-150 1/2-13 1-1/2 Aluminum Nut, Stainless Steel Belleville Washer, Aluminum Flat Washer, Stainless Steel Flat Washer, Aluminum Bolt NBW-50-200 1/2-13 2 Aluminum Nut, Stainless Steel Belleville Washer, Aluminum Flat Washer, Stainless Steel Flat Washer, Aluminum Bolt NBW-50-250 1/2-13 2-1/2 Aluminum Nut, Stainless Steel Belleville Washer, Aluminum Flat Washer, Stainless Steel Flat Washer, Aluminum Bolt NBW-58-250 5/8-11 2-1/2 Aluminum Nut, Stainless Steel Belleville Washer, Aluminum Flat Washer, Stainless Steel Flat Washer, Aluminum Bolt NBW-58-300 5/8-11 3 Aluminum Nut, Stainless Steel Belleville Washer, Aluminum Flat Washer, Stainless Steel Flat Washer, Aluminum Bolt K 337 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Cable Ties Heavy Duty, Super Heavy Duty Features • Quick & Easy • Strong & Flexible • Nylon 6/6 TYPE TIES Benefits • Can accommodate .75" to 15" bundle diameter • Tensile strengths from 18 lbs to 250 lbs • Resists weather & chemicals Heavy Duty Cable Ties Catalog Number Length Width Color Tensile Strength Bundle Diameter Bag Qty 93180 93280 93195 93295 93199 93299 25.0 25.0 36.5 36.5 48.0 48.0 0.35 0.35 0.35 0.35 0.35 0.35 NATURAL UV BLACK NATURAL UV BLACK NATURAL UV BLACK 175 LBS. 175 LBS. 175 LBS. 175 LBS. 175 LBS. 175 LBS. 7.0 7.0 10.7 10.7 15.0 15.0 100 100 50 50 50 50 Super Heavy Duty Cable Ties Catalog Number Length Width Color Tensile Strength Bundle Diameter Bag Qty 93190 93290 93196 93296 22.0 22.0 34.0 34.0 0.50 0.50 0.50 0.50 NATURAL UV BLACK NATURAL UV BLACK 250 LBS. 250 LBS. 250 LBS. 250 LBS. 6.0 6.0 10.1 10.1 100 100 50 50 K 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 338 Cable Ties Standard Features • Quick & Easy • Strong & Flexible • Nylon 6/6 TYPE TIES Benefits • Can accommodate .75" to 15" bundle diameter • Tensile strengths from 18 lbs to 250 lbs • Resists weather & chemicals Standard Cable Ties K 339 Catalog Number Length Width Color Tensile Strength Bundle Diameter Bag Qty 93110 93110M 93210 93210M 93120 93120M 93220 93220M 93130 93130M 93230 93230M 93150 93150M 93250 93250M 93160 93160M 93260 93260M 93170 93170D 93270 93270D 93185 93185D 93285 93285D 4.0 4.0 4.0 4.0 5.7 5.7 5.7 5.7 8 8 8 8 11.8 11.8 11.8 11.8 14.6 14.6 14.6 14.6 14.5 14.5 14.5 14.5 28 28 28 28 0.10 0.10 0.10 0.10 0.14 0.14 0.14 0.14 0.19 0.19 0.19 0.19 0.19 0.19 0.19 0.19 0.19 0.19 0.19 0.19 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 NATURAL NATURAL UV BLACK UV BLACK NATURAL NATURAL UV BLACK UV BLACK NATURAL NATURAL UV BLACK UV BLACK NATURAL NATURAL UV BLACK UV BLACK NATURAL NATURAL UV BLACK UV BLACK NATURAL NATURAL UV BLACK UV BLACK NATURAL NATURAL UV BLACK UV BLACK 18 LBS. 18 LBS. 18 LBS. 18 LBS. 40 LBS. 40 LBS. 40 LBS. 40 LBS. 50 LBS. 50 LBS. 50 LBS. 50 LBS. 50 LBS. 50 LBS. 50 LBS. 50 LBS. 50 LBS. 50 LBS. 50 LBS. 50 LBS. 120 LBS. 120 LBS. 120 LBS. 120 LBS. 120 LBS. 120 LBS. 120 LBS. 120 LBS. .75 .75 .75 .75 1.25 1.25 1.25 1.25 2.0 2.0 2.0 2.0 3.0 3.0 3.0 3.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 8.0 8.0 8.0 8.0 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 100 500 100 500 100 500 100 500 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Cable Ties Mounting Head, Push Mount, Releasable Features • Quick & Easy • Strong & Flexible • Nylon 6/6 TYPE TIES Benefits • Can accommodate .75" to 15" bundle diameter • Tensile strengths from 18 lbs to 250 lbs • Resists weather & chemicals Mounting Head Cable Ties Catalog Number Length Width Bolt Size Color Tensile Strength Bundle Diameter Bag Qty 93310 93410 93320 93420 93340 93440 93350 93450 93380 93480 93390 93490 4.5 4.5 5.9 5.9 8 8 12.6 12.6 15 15 15 15 .10 .10 .14 .14 .19 .19 .19 .19 .19 .19 .30 .30 #4 #4 #8 #10 #10 #10 #10 #10 #10 #10 #10 #10 NATURAL UV BLACK NATURAL UV BLACK NATURAL UV BLACK NATURAL UV BLACK NATURAL UV BLACK NATURAL UV BLACK 18 LBS. 18 LBS. 40 LBS. 40 LBS. 50 LBS. 50 LBS. 50 LBS. 50 LBS. 50 LBS. 50 LBS. 120 LBS. 120 LBS. .62 .62 1.25 1.25 2 2 3 3 4 4 4 4 100 100 100 100 100 100 100 100 100 100 100 100 Push Mount Cable Ties Catalog Number Length Width Color Tensile Strength Bundle Diameter Bag Qty 93345 93445 7.9 7.9 .19 .19 NATURAL UV BLACK 50 LBS. 50 LBS. 2 2 100 100 Releasable Cable Ties Catalog Number Length Width Color Tensile Strength Bundle Diameter Bag Qty 93620 93720 93640 93740 93650 93750 5.9 5.9 7.8 7.8 10.5 10.5 .30 .30 .30 .30 .30 .30 NATURAL UV BLACK NATURAL UV BLACK NATURAL UV BLACK 50 LBS. 50 LBS. 50 LBS. 50 LBS. 50 LBS. 50 LBS. 1.2 1.2 2 2 3 3 100 100 100 100 100 100 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 K 340 Cable Ties Colored, Stainless Steel Features • Quick & Easy • Strong & Flexible • Nylon 6/6 TYPE TIES Benefits • Can accommodate .75" to 15" bundle diameter • Tensile strengths from 18 lbs to 250 lbs • Resists weather & chemicals Colored Cable Ties Catalog Number Length Width Color Tensile Strength Bundle Diameter Bag Qty 93110-R 93230-R 93110-GR 93230-GR 93110-Y 93230-Y 93110-BL 93230-BL 93110-OR 93230-OR 4.0 8 4.0 8 4.0 8 4.0 8 4.0 8 0.10 0.19 0.10 0.19 0.10 0.19 0.10 0.19 0.10 0.19 RED RED GREEN GREEN YELLOW YELLOW BLUE BLUE ORANGE ORANGE 18 LBS. 50 LBS. 18 LBS. 50 LBS. 18 LBS. 50 LBS. 18 LBS. 50 LBS. 18 LBS. 50 LBS. .75 2.0 .75 2.0 .75 2.0 .75 2.0 .75 2.0 100 100 100 100 100 100 100 100 100 100 Stainless Steel Cable Ties Catalog Number Length Width Color Tensile Strength Bundle Diameter Bag Qty 93804 93808 93812 93805 93809 93813 8 14 20 8 14 26 .18 .18 .18 .30 .30 .30 SS Steel (302/304) SS Steel (302/304) SS Steel (302/304) SS Steel (302/304) SS Steel (302/304) SS Steel (302/304) 100 100 100 250 250 250 2 4 6 2 4 8 100 100 100 100 100 100 K 341 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Cable Ties Mounting Bases, Installation Tool, Kit Features • Quick & Easy • Strong & Flexible • Nylon 6/6 • Adhesive backed mounting bases TYPE TIES Benefits • Can accommodate .75" to 15" bundle diameter • Tensile strengths from 18 lbs to 250 lbs • Resists weather & chemicals • Easy Installation Mounting Bases Catalog Number Length W idth Height Color Bolt Size Slot Size Bag Qty 93511 93513 93510 93512 93514 93515 .75 .75 1.0 1.0 2.0 2.0 .75 .75 1.0 1.0 2.0 2.0 .205 .205 .215 .215 .300 .300 NATURAL UV BLACK NATURAL UV BLACK NATURAL UV BLACK #6 #6 #8 #8 #6 & #8 #6 & #8 .05 .05 .07 .07 .30 .30 100 100 100 100 100 100 Cable Tie Installation Tool Catalog Number Color Description 94400 RED Installation and cutoff tool for standard cable ties 18-50 lbs Cable Tie Kit Catalog Number 93403 Qty 1 50 100 10 Kit Includes 94400 93230 93120 93510 Cable Tie Installation Tool 8 UV Black 50 LB Cable Ties 5.7 Natural 40 LB Cable Ties 1 X 1 Natural Mounting Bases K 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 342 Merchandising All Inclusive Merchandisers Merchandiser-2ft: 1 1 5 10 5 5 20 20 Gondola Header Laser Engraved Wire Shelves 4” Blue Bins 6 1/2” Blue Bins 8” Blue Bins Basket Clips for Labels Basket Clip Labels * Merchandiser-3ft: 1 1 5 15 5 10 25 25 Gondola Header Laser Engraved Wire Shelves 4” Blue Bins 6 1/2” Blue Bins 8” Blue Bins Basket Clips for Labels Basket Clip labels * Optional (part numbers noted): Wheel-Kit-2ft (for 2ft merchandiser) Wheel-Kit-3ft (for 3ft merchandiser) * Basket Clip Labels are printed on demand. Part #’s required to print labels. Blue-Bin-4 Blue-Bin-6 Blue-Bin-8 Wheel-Kit-2ft Wheel-Kit-3ft 343 Canada Supplemental Catalog CONTACT ILSCO OF CANADA 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 344 Technical Information N Technical............................................ 346 - 351 Decimal Conversion Chart.......................... 352 Wire Size Charts ......................................... 353 Wire Amperage Rating Chart............. 354 - 359 (FROM NEC 2005 CODEBOOK) Torque Index ............................................... 360 Torque Information ..................................... 361 RoHS Compliance ....................................... 362 Cross Reference Guide ............................... 363 345 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Technical Information A brief summary of comparative properties of metals suitable for current carrying applications and required features of the connector are listed below in Table 1. The commercial use of copper and aluminum for electrical application are obvious, in terms of economic justifications. The accelerated use of aluminum becomes even more obvious when realized that it requires twice the amount of copper by weight, to carry a specified amount of current. At the unit price per pound of prime metal it is readily seen why aluminum is increasing in electrical application. As the next logical step, and examination of available alloys and forms of aluminum should be made to determine the optimum choice for the manufacture of electrical connectors. Please refer to Table 2 During the initial analysis of these materials, reference was made to the experience over many years of the effect of stress on tensioned overhead conductors. It is well documented that in order to assure mechanical stability of these conductors, over long periods of time, it is necessary to design the line so that the maximum stress will not exceed 50% of the conductors rated breaking strength. In the case of aluminum conductors the alloy most commonly used is EC-H19 having a yield strength of 22,000 psi and a tensile strength of 24,000 psi. From the foregoing it is obvious that a maximum stress level of 12,000 psi representing 50% of ultimate tensile strength or approximately 55% of yield strength, will result in the conductor remaining mechanically stable throughout its life. With this initial premise being established it was necessary to confirm whether or not a determinable stress limit could be effectively applied to the design of connectors. The method of testing used to confirm this premise is noted in detail in table 8. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 346 N Technical Information N Additional factors of design were recognized as necessary to achieve a stable and reliable connector. Requirements of aluminum connectors for use with aluminum or copper conductors. a. Adequate strength of the connector to prevent creep loss in the connection from exceeding the creep loss of the conductor. b. Strong enough clamping force (torque) to keep the connector operating temperature at a level below the operating temperature of the maximum size conductor. c. High enough conductivity to provide adequate efficiency (minimum of 40%). To illustrate the significance of these requirements, Table 3 headed Terminal life Cycle, presents an examination of terminal temperature in relation to clamping force. The horizontal dotted line indicates the temperature of the conductor at maximum rise. The tightening characteristic curve shows a lowering of terminal temperature rise with an increased clamping force. Terminal temperature, measured in degrees centigrade, is used in our illustration as a measure of connector resistance. As the tightening characteristic curve approaches the dotted conductor temperature line at the same current value, the connector and conductor resistance approximate each other. The curves labeled Relaxation Characteristic, merely indicate the anticipated progression a connector would follow to failure, once clamping force has been reduced to a level where terminal resistance can no longer be maintained at a low level. Point A on each curve represents that point where resistance is sufficiently high to cause and elevated operating temperature of the connector which will then progress to ultimate connector failure. Proceeding with the assumption that stress limitation is a most critical factor in connector design it was then necessary to select and test the alloy materials which evidence the most favorable conductivity/yield strength/economic factors. The initial selection of aluminum alloy 6061-T6 has long since been determined to be the best available material from which to fabricate connectors for use with both aluminum and copper conductors. 347 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Technical Information Before proceeding further a definition of terms used, to assure understanding of the basis for the conclusions reached later in the paper, are listed. N Physical Property of Aluminum Tensile Strength The maximum tensile load which a material is capable of withstanding under gradually and uniformly applied loading, divided by the original cross-sectional area in the minimum plane perpendicular to the direction of loading. Commonly the term is taken to mean the same as “ ultimate tensile strength” or the less accurate “ breaking strength.” Yield Strength The stress at which material exhibits a specified permanent set. The value of set used for aluminum and its alloys is 0.002 inch per inch or 0.2%. For the aluminum alloys the yield strength in tension and compression are approximately the same. Elongation The increase in distance between two gage marks that results from stressing the specimen in tension to fracture. Please see table 5. To record elongation, tensile loading is continually applied until specimen fractures, at which time two pieces are mated and distance between gage marks accurately measured. The resultant dimension divided by the original increment provides the value expressed in %, of the materials ability to stretch under load, or its elongation. Elastic Limit The stress value below which no permanent set or permanent deformation takes place; the highest stress which will permit return to original shape upon removal of force causing the stress. Elasticity The ability of a material to return to its original shape and size upon removal of a load below the elastic limit. Creep A precise unit of measure disclosing the increase in dimension of a unit specimen having a specified area =A, an applied force =W with resultant constant stress=W. The initial increment of measurement L, is A effected by three factors resulting in amount of increase or creep, stress, time and temperature. To determine and express the creep rate for a given specimen in terms of inches of creep, per inches of original gage length, per hour, the factors of stress and temperature must be maintained constant. A change in either or both, will result in a change in the creep rate. Please refer to Tables 6 and 7. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 348 Technical Information N Cold Flow As compared to Creep, cold flow has no units of measure. The best description of cold flow relating to application within the electrical industry, is an excessively high rate of creep i.e. normal creep rate static load condition would be expressed in a fraction of an inch per inch of length. Cold flow, conversely if possible to measure it in definable terms, would be expressed in terms of inches of movement per inch of length. Cold flow then can be expressed as movement of appreciable magnitude occurring at a stress level in a very short length of time at an ambient temperature. Neither time or temperature are critical in assessing the effecting force of cold flow. It is significant to realize that it is an absolute necessity to have cold flow of the conductor within a bolted connector to develop the desired low resistance contact, required for electrical/mechanical stability of the connection. So is it necessary to have cold flow of both the conductor and connector in the making of a compression connection. In these two instances a mechanical union of the two components is made by means of an externally applied force to assure both electrical and mechanical reliability. In the case of a soldered or welded connection this component union is made metallurgically. Creep Loss The unit of measurement, expressed in % of the initially applied mechanical force to a connection, divided by the resultant measured force after the unit has been subjected to controlled loadings of temperature and time. This value is relatively easy to determine for bolted connectors by accurately measuring applied torque before and after applying control factors of time and temperature. The resultant loss of torque is the creep loss experienced within the connection assembly. It is difficult and inaccurate to project anticipated creep loss within a compression assembly since there is no way of effecting a measurement of the initially applied force and the resultant force remaining on the connection after the mechanical or hydraulic compression tool is removed from the connector. The maximum desired creep loss in a connector/conductor assembly stated, is that portion of the total creep component represented by the creep component of the conductor alone. 349 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Technical Information This brings us to the threshold of the discussion of design parameters used by Ilsco in the manufacturer of aluminum connectors. N To best understand the importance of the function of creep components in a connection assembly, recall the definition of cold flow wherein it is stated that it is necessary to the formulation of an electrically/mechanically stable connection to have cold flow of the conductor. Since cold flow is by definition a high rate of creep and since creep occurs only where constant stress is applied; the connection will undergo creep movement as a result of load cycling. It is mandatory that the connector be so designed that all creep within the assembly occur in the conductor. The determination of tolerable creep limits for aluminum connector design were established through the test described below and pictured in Table 8 This test established the maximum stress which can be imposed on an aluminum connector made from Alloy 6061-T6 as being 23,000 psi which is approximately 1/2 typical yield strength. The value of creep loss for the first three connectors were identical; 13.3% whereas the fourth exhibited a 25% creep loss. The explanation is simply that the loads applied to the section modulus of each of the first three test connectors resulted in a stress level below the elastic limit of the material and thereby causing no creep movement in the connector. The conductor on the other hand must be physically moved, and this conductor movement resulted in a redistribution of strand displacement and resultant redistribution of load. The 13.3% creep loss therefore can be stated as being that movement occurring within the conductor. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 350 Technical Information N The Fourth sample, however, evidenced in higher creep loss, resulting from creep in the conductor and the connector since the connector was stressed beyond its elastic limit and contributed to the total creep of the assembly. The confirmation by actual test of this limitation of stress to 1/2 the materials yield strength has been utilized in the design of all connectors manufactured by Ilsco. Preparation of wire When an aluminum cable is installed, certain procedures should be followed to insure a good connection. 1. The insulation should be stripped with a whittling motion to prevent the cable from being nicked. 2. The cable should then be cleaned with a wire brush. This removes the oxides from the surface of the conductor. 3. In many cases, an oxide inhibitor is applied to the conductor immediately prior to installation. However, this is not absolutely necessary. 4. For mechanical connectors, the set screw should be tightened. After a few seconds, the set screw should be retightened to insure a good connection. For compression connectors, the lug should be crimped around the conductor using the proper tool. 351 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Decimal Conversion Chart N 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 352 Wire Size Charts N 937 7/.030 7/.533 262.6 313.1 373.7 444.4 535.3 646.4 777.7 929.2 1111.0 353 .060 .096 .116 .146 .166 .226 .256 .286 .300 .366 .424 .454 .494 .604 .634 .712 .792 .852 .922 1.022 1.122 1.182 1.292 1.43 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Amperage Rating * Reprinted with permission from NFPA 70, National Electrical Code® N National Electrical Code® and NEC® are registered trademarks of the National Fire Protection Association, Inc., Quincy, MA 02169 * Reprinted with permission from NFPA 70, National Electrical Code® Copyright © 2004, National Fire Protection Association, Quincy, MA 02169. This reprinted material is not the complete and official position of the National Fire Protection Association on the referenced subject which is represented only by the standard in its entirety. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 354 Amperage Rating N * Reprinted with permission from NFPA 70, National Electrical Code® National Electrical Code® and NEC® are registered trademarks of the National Fire Protection Association, Inc., Quincy, MA 02169 * Reprinted with permission from NFPA 70, National Electrical Code® Copyright © 2004, National Fire Protection Association, Quincy, MA 02169. This reprinted material is not the complete and official position of the National Fire Protection Association on the referenced subject which is represented only by the standard in its entirety. 355 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Amperage Rating * Reprinted with permission from NFPA 70, National Electrical Code® N National Electrical Code® and NEC® are registered trademarks of the National Fire Protection Association, Inc., Quincy, MA 02169 * Reprinted with permission from NFPA 70, National Electrical Code® Copyright © 2004, National Fire Protection Association, Quincy, MA 02169. This reprinted material is not the complete and official position of the National Fire Protection Association on the referenced subject which is represented only by the standard in its entirety. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 356 Amperage Rating N * Reprinted with permission from NFPA 70, National Electrical Code® National Electrical Code® and NEC® are registered trademarks of the National Fire Protection Association, Inc., Quincy, MA 02169 * Reprinted with permission from NFPA 70, National Electrical Code® Copyright © 2004, National Fire Protection Association, Quincy, MA 02169. This reprinted material is not the complete and official position of the National Fire Protection Association on the referenced subject which is represented only by the standard in its entirety. 357 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Amperage Rating * Reprinted with permission from NFPA 70, National Electrical Code® N National Electrical Code® and NEC® are registered trademarks of the National Fire Protection Association, Inc., Quincy, MA 02169 * Reprinted with permission from NFPA 70, National Electrical Code® Copyright © 2004, National Fire Protection Association, Quincy, MA 02169. This reprinted material is not the complete and official position of the National Fire Protection Association on the referenced subject which is represented only by the standard in its entirety. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 358 Amperage Rating N * Reprinted with permission from NFPA 70, National Electrical Code® National Electrical Code® and NEC® are registered trademarks of the National Fire Protection Association, Inc., Quincy, MA 02169 * Reprinted with permission from NFPA 70, National Electrical Code® Copyright © 2004, National Fire Protection Association, Quincy, MA 02169. This reprinted material is not the complete and official position of the National Fire Protection Association on the referenced subject which is represented only by the standard in its entirety. 359 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Torque Index N TIGHTENING TORQUE VALUES FOR ILSCO MECHANICAL SCREW CONNECTORS AWG. OR CIRCULAR MILL SIZE 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 250 350 500 600 700 750 800 1000 TIGHTENING TORQUE IN INCH POUNDS EXTERNAL DRIVE SCREW DRIVER WRENCH 35 35 35 40 45 45 50 50 50 50 75 75 75 75 110 110 150 150 180 180 250 250 325 325 375 375 375 375 500 500 TIGHTENING TORQUE VALUES FOR ILSCO SOCKETHEAD SCREW CONNECTORS INTERNAL SOCKET SIZE ACROSS FLATS INCHES TIGHTENING TORQUE IN INCH POUNDS 1/8 5/32 3/16 7/32 1/4 5/16 3/8 1/2 9/16 45 100 120 150 200 275 375 500 600 Please reference the instruction sheet included with your connector for specific torque values. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 360 Torque Information N Nominal Torque Values Bolt Diameter /16-18 3 /8-16 1 /2-13 5 /8-11 3 /4-10 5 361 Silicon Bronze, Galvanized or Stainless Steel Aluminum Alloy (Lubricated) Ft.-Lbs. Inch-Lbs. Ft.-Lbs. Inch-Lbs 15 20 40 55 80 180 240 480 660 960 – 14 25 40 70 – 168 300 480 840 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 RoHS Compliance N Restriction of Hazardous Substances ( RoHS ) European Directive 2002/95/EC As of July 1st 2006 ILSCO Corporation is capable of supplying all items offered for sale compliant with the standards listed in the RoHS directive. There are still significant amounts of assembled product and components in inventory produced before all processes were made compliant. During this transition period ILSCO can only guarantee RoHS compliance on orders specifically requesting compliant parts. These orders will be acknowledged at full lead time. ILSCO Corporation makes no independent representations or a warranty, expressed or implied, and assumes no liability in connection with the use of this information. 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 362 Cross Reference Guide N Access to Cross Reference can be found under Reference Tab at www.ILSCO.com Two Ways to Search 1. Type in all or part of the competitive or Ilsco part number into the SEARCH box in the header, then click GO. 2. Click "Search Options" in the header. From there, you are given five ways to search. By Keyword: Type in a keyword and click GO. For example, typing "splice" will return a list of products that can be used to splice conductor. You can click on any of the products listed and you will be taken to the catalog page. By Ilsco Catalog #: Type in all or part of the Ilsco part number and click GO You can click on any of the products listed and you will be taken to the catalog page. By UPC/NAED Part #: Type in the Ilsco UPC number and click GO. The Ilsco corporate identifier, 783669, is already given. For example, typing "88774" will return information on "TA-2". By Competitive Part #: Type in all or part of the competitive part number and click GO. You do not need to know the manufacturer. You are given a list of comparable Ilsco products. You can click on any of the products listed and you will be taken to the catalog page. Choose a category: Select a product category from the list and click GO. You will receive a list of the product groups in that category. You can click on any of the products listed and you will be taken to the catalog page. If your request is not in our database, you will be sent to a screen where you can send an e-mail to Ilsco’s technical support department. Your request will be answered promptly. This cross reference information has been compiled from tables, catalogs and data which are generally available. Since changes are made regularly in the industry, we cannot accept responsibility for any errors, but we will endeavor at all times to keep these tables up-to-date. Refer to our current catalog for exact specifications on ILSCO connectors. All connectors are not exact equals, but enough similarities exist that they can be used for the same application. 363 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 Alpha Numeric Index Catalog No. Page No. ACN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48-50 ACL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48-51 2ACL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-53 ACM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58-60 2ACN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 ACO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61-62 ACO-90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 5ACR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303 AGC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146, 255 AH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 AK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104, 144 AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66-68 ASK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156, 262 ASL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 AU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 BGC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186-187, 234-235, 274 BGCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237 BGDB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188, 236, 275 BGRC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182, 229, 270 C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321 CA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 Cable Ties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .338-342 CAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191, 254, 333 CCL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-37 CCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-43 CGRC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181, 228, 270 CL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175-176, 178 CLND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23-28 CLNF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29-30 CLNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-16 CLNU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 CLWD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-22 CLWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-13 CO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167-168 Compression Dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313-314 Compression Index . . . . . . . . . . . . . . . . . . . . . . . . 90-97, 306-312 COPP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 CP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 CPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-57 CPML . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 CRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Crimp ‘N Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87-88 CSWD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10 CSWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4 CT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 CTL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 CTR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317 DCGC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185, 233 DBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105, 145 DBA-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105, 145 DBK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156, 262 D167 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190, 253, 332 DE-OX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335 DR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .318 Duct Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336 Catalog No. Page No. E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 E (Screws) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191, 254, 333 ELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47, 227, 268 FP-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304 GBL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147, 256 GBL-DB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189, 257 GBT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148, 258 GGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44, 224, 266 GGC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45, 225, 267 GRC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184, 231, 272 GRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159, 259 GRM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159, 259 GS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252 GSR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252 GTA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107, 128 GTT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109, 129 GTC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110, 130 GT2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111, 131 GT4T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112, 132 GTA/GTT KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113 GUB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243, 281 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337 Heat Shrink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282-288 HH-10N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305 HL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177 H2L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 H3L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 HT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73-74 HW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318 2IACL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65 IACL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 IDT-12-N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .299 IDT-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .300 IDT-6H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .301 IDTB-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .290 IK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99, 192 IK3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100, 193 IKB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102, 195 IKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103, 196 ILC-10-N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .292 ILC-12-N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .297 ILC-12H-N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298 ILC-15H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .302 ILCB-12-N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .291 ILD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314 Ilscons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76-86 Ilscon Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89 IPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106, 143, 210-212 LDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 214 LDB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 214 LO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 LO-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164 LU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 LY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763 364 Alpha Numeric Index Catalog No. Page No. M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322-323 Merchandising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343 MGTT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114, 133 MT-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293 MU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 NB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154, 260, 334 NBW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337 ND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295-296 N-174 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191, 254, 333 P840 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 PB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 PBT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199 PBTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-202 PBTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206-207 PBTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199 PBTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203-205 PCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116, 208 PDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136, 215 PDB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137-142, 216-221 PDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136, 215 PEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 PED-Z . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 PED-CP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 PED-SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .265 PED-X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150 PET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 PG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 PICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 PSA-Z . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 PTA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115, 134 PTT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 R-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190, 254, 333 RLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75, 232, 273 SAU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 SAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 2SC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 SGC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146, 255 SK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101, 194 SLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 SLU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 SLU-DB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160, 269 SLUH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 Solder Lugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 SPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 SPAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108, 209 SPD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240-241, 278-279 SPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238-239, 276-277 SRC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183, 230, 271 SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157, 264 SSK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157, 264 SSKC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157, 264 SX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 365 Catalog No. Page No. T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244-251, 324-331 TA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 T3A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 T4A4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 TC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170 Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . .346-363 TK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318 TLK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Torque Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197, 360 TS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318 TTGC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242, 280 TW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318 Tool Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .315 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .289-319 UCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 ULT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46, 226 USGL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125 USPA-SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155, 263 VT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 WC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .318 WR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318 WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89, 316 XT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 XT-DB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165, 269 21000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283 22000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285 23000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284 24000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286 25000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286 26000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287 27000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288, 319 30000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 31000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87-88 44000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76-85 45000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 94130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89, 316 94140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89, 316 94285 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294 94502 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288, 319 94504 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288, 319 4730 Madison Road, Cincinnati, Ohio 45227-1426 Phone 513 533-6200 Fax 513 871-4084 Web site www.ilsco.com Canada 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E1E4 Phone 905 274-2341 Fax 905 274-8763
Source Exif Data:
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