Keypad Display VW3A58101U For ALTIVAR® 58 Adjustable Speed Drive Controllers

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ALTIVAR® 58
Adjustable Speed Drive Controllers
Keypad Display
VW3A58101U
Variadores de velocidad ajustable
Terminal de programación y ajustes
VW3A58101U
Variateurs de vitesse
Terminal d’exploitation
VW3A58101U
VVDED397047NA
02/01
Raleigh, NC, USA
Instruction Boletín de Directives
Bulletin instrucciones d'utilisation
Retain for future use.
Conservar para uso futuro.
À conserver pour usage ultérieur.
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© 2001 Schneider Electric All Rights Reserved 1
ALTIVAR® 58 Adjustable Speed Drive
Controllers
Keypad Display
VW3A58101U
Variadores de velocidad ajustable ALTIVAR® 58
Terminal de programación y ajustes
VW3A58101U
Variateurs de vitesse ALTIVAR® 58
Terminal d’exploitation
VW3A58101U
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2© 2001 Schneider Electric All Rights Reserved
HAZARDOUS VOLTAGE
Read and understand this bulletin in its entirety before installing
or operating ALTIVAR 58 drive controllers. Installation,
adjustment, repair, and maintenance of the drive controllers must
be performed by qualified personnel.
Disconnect all power including external control power that may be
present before servicing the drive controller. WAIT THREE
MINUTES for the DC bus capacitors to discharge. Then follow the
DC bus voltage measurement procedure on page 75 to verify that
the DC voltage is less than 45 V. The drive controller LEDs are
not accurate indicators of the absence of DC bus voltage.
DO NOT short across DC bus capacitors or touch unshielded
components or terminal strip screw connections with voltage
present.
Install and close all covers before applying power or starting and
stopping the drive controller.
User is responsible for conforming to all applicable code
requirements with respect to grounding all equipment.
Many parts in this drive controller, including printed wiring boards,
operate at line voltage. DO NOT TOUCH. Use only electrically
insulated tools.
Before servicing the drive controller:
Disconnect all power.
Place a “DO NOT TURN ON” label on the drive controller
disconnect.
Lock disconnect in open position.
Electrical shock will result in death or serious injury.
DANGER
VVDED397047NA ALTIVAR 58 Keypad Display
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CHAPTER 1—OVERVIEW .............................................................................................. 7
INTRODUCTION ........................................................................................................ 7
REVISION LEVEL....................................................................................................... 7
KEYPAD DISPLAY ..................................................................................................... 8
Mounting ............................................................................................................... 9
Remote Mounting................................................................................................ 10
Setting the 50/60 Hz Switch ................................................................................ 10
Function of Keys and Meaning of Displays ......................................................... 12
Configuration Recommendations........................................................................ 13
Minimum Start-up................................................................................................ 14
ACCESS LEVELS..................................................................................................... 15
Access To Menus................................................................................................ 17
Principles of Programming.................................................................................. 19
CHAPTER 2—MENUS................................................................................................... 21
LANGUAGE MENU .................................................................................................. 21
MACRO-CONFIGURATION MENU.......................................................................... 21
Customizing the Configuration............................................................................ 23
DRIVE CONTROLLER IDENTIFICATION SCREEN................................................ 24
Increasing the Power Rating for Variable Torque Applications........................... 24
1—DISPLAY MENU.................................................................................................. 25
2—ADJUST MENU................................................................................................... 26
Additional Adjustment Parameters for Material Handling.................................... 29
Additional Adjustment Parameters for General Use ........................................... 30
Additional Adjustment Parameters for Variable Torque ...................................... 30
Additional Adjustment Parameters After I/O Reassignment ............................... 31
3—DRIVE MENU...................................................................................................... 33
Parallel and Special Motor Applications.............................................................. 33
4—CONTROL MENU............................................................................................... 39
5—I/O MENU............................................................................................................ 45
Function Compatibility......................................................................................... 48
Using The Logic Inputs ....................................................................................... 49
Run Forward and Run Reverse..................................................................... 49
2-wire Control ................................................................................................ 49
3-wire Control ................................................................................................ 49
Ramp Switching............................................................................................. 49
Jog................................................................................................................. 50
+Speed/-Speed ............................................................................................. 50
Preset Speeds............................................................................................... 53
Reference Switching (Auto/Manual).............................................................. 53
Freewheel Stop (Coast to Stop) / Run Permissive........................................ 54
DC Injection Braking...................................................................................... 54
Fast Stop ....................................................................................................... 54
Motor Switching............................................................................................. 54
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Second Torque Limit ..................................................................................... 55
Fault Reset .................................................................................................... 55
Force to Local................................................................................................ 56
Auto-tuning.................................................................................................... 56
Encoder Inputs.................................................................................................... 56
Speed regulation ........................................................................................... 56
Summing speed reference ............................................................................ 57
Using The Analog Inputs..................................................................................... 57
Speed Reference Summing .......................................................................... 57
PI Regulator................................................................................................... 57
Assignment of AI2 and AI3.................................................................................. 57
Using the Controller Relay and Logic Outputs.................................................... 58
Output Contactor Command (OCC) .............................................................. 58
Drive running (RUN)...................................................................................... 58
Frequency Threshold Attained (FTA) ............................................................ 58
Frequency Reference Attained (SRA)........................................................... 59
High Speed Attained (FLA)............................................................................ 59
Current Threshold Attained (CTA)................................................................. 59
Thermal State Attained (TSA) ....................................................................... 59
Brake Logic Command (BLC) (This parameter is assignable to R2)............. 59
Using the Analog Outputs on the I/O Extension Cards ....................................... 61
Motor Current ................................................................................................ 61
Output Frequency.......................................................................................... 61
Ramp Output ................................................................................................. 61
Motor Torque................................................................................................. 62
Signed Motor Torque..................................................................................... 62
6—FAULT MENU ..................................................................................................... 63
7—FILES MENU....................................................................................................... 67
Reinitializing the Drive Controller........................................................................ 68
File Operation...................................................................................................... 68
Access Code....................................................................................................... 69
COMMUNICATION MENU ....................................................................................... 71
APPLICATION MENU............................................................................................... 71
CHAPTER 3—DIAGNOSTICS AND TROUBLESHOOTING ........................................ 73
KEYPAD DISPLAY AND INDICATING LEDS .......................................................... 73
FAULT STORAGE.................................................................................................... 73
USING FAULT CODES AND MESSAGES TO SOLVE PROBLEMS....................... 74
MAINTENANCE........................................................................................................ 74
PRECAUTIONS........................................................................................................ 75
PROCEDURE 1: BUS VOLTAGE MEASUREMENT................................................ 75
PROCEDURE 2: CHECKING SUPPLY VOLTAGE.................................................. 77
PROCEDURE 3: CHECKING THE PERIPHERAL EQUIPMENT............................. 78
FAULT CODES AND MESSAGES........................................................................... 79
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APPENDIX A—DRIVE CONTROLLER CONFIGURATION.......................................... 83
MENU OVERVIEW................................................................................................... 87
APPENDIX B—OPTIONS AND ACCESSORIES.......................................................... 89
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VVDED397047NA ALTIVAR 58 Keypad Display
02/01 Chapter 1 — Overview
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CHAPTER 1—OVERVIEW
INTRODUCTION
The ALTIVAR 58 family of adjustable frequency AC drive controllers is
used for controlling three-phase asynchronous motors. This manual
covers programming for controllers ranging from:
1–75 hp (0.75–55 kW) constant torque (100 hp variable torque),
400/460 V, three-phase input
0.5–7.5 hp (0.37–5.5 kW) constant torque, 208/230 V, single-phase
input
2–40 hp (1.5–30 kW) constant torque (50 hp variable torque),
208/230 V, three-phase input.
This bulletin covers the operation of the ALTIVAR 58 drive controllers with
the keypad display, part number VW3A58101U. Additional functionality
can be obtained by installing the analog I/O option card (part no.
VW3A58201U) or the digital I/O card (part no. VW3A58202U). The
additional functionality provided by these option cards is documented in
this bulletin.
For other I/O option cards and communication option cards and for
information on programming the additional parameters available with
those cards installed, refer to the manual provided with the card.
See Appendix B for a complete list of options and accessories.
Certain modes, menus, and operation can be modified if the drive
controller is equipped with other options. Consult the documentation
pertaining to each of these options.
For installation, wiring, start-up, and maintenance, consult the drive
controller instruction bulletin, VVDED397048US and the instruction
bulletin provided with the I/O extension card if applicable.
REVISION LEVEL
Several functions have been added to the product since it was first
introduced to the marketplace. This document can be used with earlier
devices, but the following parameters are not present in drive controllers
produced before the dates provided below.
In July of 1999 the following functions / parameters were added: USP,
OPr, SdC, USC, PIC, U ramp type, Fdb, rln, bSP.
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In August of 2000 Square D Company began producing 5–25 hp, 460 Vac
variable torque rated drive controllers without the integrated EMC filter for
460 Vac installations where the filter is not required. Removing this filter
allows the product to be rated for additional horsepower at 460 Vac.
These drive controllers have the ability to be configured for VT plus as
described on page 24.
KEYPAD DISPLAY
The keypad display allows:
Display of the drive controller part number, electrical values,
parameters, and faults
Adjustment and configuration of the drive controller
Local command
Storage of four controller configurations which can be read or
downloaded to multiple drive controllers
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Mounting
To mount the keypad display, first remove the protective cover. Insert the
keypad into the sub D connector and tighten the finger-tight retaining
screw by turning clockwise.
Figure 1: Removal of Protective Cover
Figure 2: Drive Controller with Keypad Mounted
ESC
ENT
RUN
FWD
REV
STOP
RESET
FAULT
POWER
z
Retaining Screw
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The keypad can be mounted and removed while there is power to the
drive controller. If the keypad is removed while command of the drive
controller from the keypad is active, the drive controller will trip on the
serial link fault. See SLF in Table 25 beginning on page 79.
Remote Mounting
To remotely mount the keypad, use the keypad remote mounting kit, part
number VW3A58103. This kit has an IP65 rating. This kit contains a three
meter (9.8 ft.) cable with connectors, parts for mounting the keypad on
the cover of an enclosure, and an instruction sheet.
Setting the 50/60 Hz Switch
Figure 3 (page 11) shows the location of the 50/60 Hz switch on the drive
controller. Before powering up the drive controller and using the
keypad display, you must set the 50/60 Hz switch to correspond with
the frequency of the incoming AC power.
DANGER
HAZARDOUS VOLTAGE
Read and understand this bulletin in its entirety before installing
or operating ALTIVAR 58 drive controllers. Installation,
adjustment, repair, and maintenance of these drive controllers
must be performed by qualified personnel.
Disconnect all power before servicing the drive controller. WAIT
THREE MINUTES until the DC bus capacitors discharge, then
measure DC bus capacitor voltage between J2-4 (+) and J2-5 (-)
for drive controllers ATV58U09M2 and U18M2, or between J2-5
(PA) and J18-7 for drive controllers ATV58U29M2 to U72M2 and
ATV58U18N4 to U90N4, to verify that the DC voltage is less than
45 V. Refer to the Bus Voltage Measurement Procedure page 75.
DO NOT short across DC bus capacitors or touch unshielded
components or terminal strip screw connections with voltage
present.
User is responsible for conforming to all applicable code
requirements with respect to grounding all equipment.
Many parts in this drive controller, including printed wiring boards,
operate at line voltage. DO NOT TOUCH. Use only electrically
insulated tools.
Electrical shock will result in death or serious injury.
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Unlock and open the cover to access the 50/60 Hz switch on the control
board. If an option card is present, the switch is still accessible through
the card. Set the switch to the position corresponding to the frequency of
the incoming AC power.
Figure 3: Location of 50/60 Hz Switch
50 Hz 60 Hz
or
50/60 Hz switch
green LED
red LED
cover
The nominal motor voltage (UnS) in Menu 3
is initially configured by the switch position:
For the 50 Hz Position:
-230 V, 50 Hz for ATV58••••M2
-400 V, 50 Hz for ATV58••••N4
For the 60 Hz Position (Factory Setting):
-230 V, 60 Hz for ATV58••••M2
-460 V, 60 Hz for ATV58••••N4
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Function of Keys and Meaning of Displays
Figure 4 shows the front of the keypad display. The keys and displays are
explained below.
Figure 4: Front View of Keypad
Press to move within the menus or among the parameters,
and to scroll a numeric value up or down.
Press to return to the previous menu, or abandon an
adjustment in progress and return to the original value.
Press to select a menu, or to validate and save a choice or an
adjustment parameter.
If command by the keypad has been selected:
Press to change the direction of motor rotation
Press to start the motor
Press to stop the motor or reset a fault. The STOP function can
also stop the drive controller in terminal command mode if so
configured (see page 43).
LOC PROG
ESC
ENT
RUN
FWD
REV
STOP
RESET
LOC
PROG
Flashing display: indicates the selected
direction of motor rotation.
Fixed display: indicates the actual
direction of motor rotation.
Indicates the keypad command mode.
Appears in setup and programming
mode. Flashing display indicates that a
parameter has been modified but not
saved.
Four 7-segment LCD: displays numerical values
and codes
16-character LCD display: display of messages
in plain language
ESC
ENT
FWD
REV
RUN
STOP
RESET
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Configuration Recommendations
First prepare your program settings using the form in Appendix A at the
back of this manual.
Programming of the ALTIVAR 58 is facilitated by internal checks. In order
to understand and become comfortable with the keypad, we recommend
that you access the menus and program in the following order. All of the
steps are not obligatory in all cases.
1. Set the 50/60 Hz switch.
2. Select the language.
3. Select the macro-configuration.
4. Select 2 or 3-wire control (4—Control menu).
5. Configure parameters in the 3—Drive Configuration menu.
6. Assign the I/O.
7. Configure parameters in the 4—Control menu.
8. Configure switching frequency type.
9. Configure fault management parameters in the 6—Fault menu.
10. Make Communication or Application configurations (if one of these
options is used).
11. Make settings in the 2—Adjust menu.
NOTE: You must ensure that the functions which are programmed are
compatible with the control scheme used.
If the Freewheel Stop / Run Permissive function is assigned to a
logic input, the drive controller will not start the motor unless that
logic input is connected to +24 V.
UNINTENDED EQUIPMENT ACTION
Parameter changes affect drive controller operation. Most parameter
changes require pressing ENT. Some parameter changes, such as
reference frequency, take effect as soon as you press the up or down
arrow keys. Read and understand this manual before using the
keypad display.
Failure to follow this instruction can result in death, serious
injury, or equipment damage.
WARNING
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Minimum Start-up
This procedure can be used as a minimum start-up:
In simple applications where the drive controller factory settings are
sufficient
In installation when it is necessary to turn the motor before fully
completing the start-up sequence
Procedure:
1. Make sure that the 50/60 Hz switch is in the correct position,
corresponding to the frequency of the incoming AC power, as shown
on page 11.
2. Ensure that the macro-configuration factory setting is suitable for
the application. Refer to Table 1 on page 22. If not, change the
configuration MACRO-CONFIG menu.
3. Verify that the control scheme is compatible with the macro-
configuration, ensuring that the necessary safety precautions have
been taken.
4. Verify in the 3—DRIVE menu that the factory settings are compatible
with the motor nameplate values. Refer to Table 9 on page 34.
Modify them to match the nameplate values.
5. In the 3—DRIVE menu, run the Autotuning function.
6. If necessary, adjust the parameters in the 2—ADJUST menu
(ramps, motor thermal protection, etc.). See Table 4 on page 27.
If the Freewheel Stop / Run Permissive function is assigned to a
logic input, the drive controller will not start that motor unless the
logic input is connected to +24 V.
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ACCESS LEVELS
Figure 5: Rear View of Keypad
The position of the access locking switch on the back of the programming
keypad allows three levels of access to the menus. Access to the menus
can also be prevented by using an access code (see the 7—File menu
on page 67).
Connector (9-pin sub-D male):
- for direct connection to drive controller
- for remote mounting, the keypad can be
connected using a cable provided in kit
VW3A58103
Switch for access locking:
- locked : adjustment and configuration
position parameters not accessible
- partial : adjustment parameters accessible
lock
position
- total : adjustment and configuration
unlock parameters accessible
position
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Locked Position – Display Mode: use when the motor is running
to prevent modifications to drive controller programming.
You can select the dialog language in the LANGUAGE menu.
You can display the macro-configuration or the pre-programmed
values for the selected application in the MACRO-CONFIG menu.
You can display the voltage and power rating of your drive controller
in the IDENTIFICATION menu.
You can display the electrical values, the operational status, or fault
in the 1—DISPLAY menu.
Partial Lock Position – Display and Adjustment Modes: this
level is used during start-up for access to basic set up parameters.
You can do everything listed above and
You can use the 2—ADJUST menu to adjust parameters which are
accessible when the motor is running.
Total Unlock Position – All modes: this level is used during start
up for access to advanced set up parameters.
You can do everything listed in both access levels above.
You can also select a different macro-configuration in the MACRO-
CONFIG menu.
You can adjust the performance of the motor-drive controller system,
in the 3—DRIVE menu.
You can configure the drive controller command to be either from the
terminal strip, the keypad, or the integrated serial link using the
4—CONTROL menu.
You can change the assignments of the inputs and outputs in the
5—I/O menu.
You can configure motor protection, drive controller protection, and
response after a fault has occurred in the 6—FAULT menu.
You can save the drive controller configurations, recall them from
memory, return to factory settings, or protect your configuration in the
7—FILES menu.
You can adjust the parameters pertaining to communication in the
8—COMMUNICATION menu, if a communication card is installed.
You can access the 8—APPLICATION menu, if a customer
application card is installed.
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Access To Menus
The number of menus which can be accessed depends on the position of
the access locking switch. Each menu contains parameters to be
adjusted or configured. Figure 6 shows the menus as they appear on the
display when the access locking switch is in the Total Unlock Position.
NOTE: If an access code (password) has already been programmed,
certain menus may not be modifiable, or may not be visible. In this case
refer to “Access Code” on page 69 for how to enter the access code.
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Figure 6: Menus
Language
LnG
Macro-Config
CFG
10 HP 200/240 V
rEF
1-DISPLAY MENU
SUP
2-ADJUST MENU
SEt
3-DRIVE MENU
drC
4-CONTROL MENU
CtL
5-I/O MENU
I-O
6-FAULT MENU
FLt
FLS
8-COMMUNICATION
SL
8-APPLICATION
APP
1st power up Subsequent power-ups
or 2 s
PROG is displayed on
the topline of the
keypad display
accessible only if a
communication
card is installed
accessible only if a
custom application
card is installed
7-FILES MENU
ESC
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Principles of Programming
The principle of programming is always the same, regardless of the
access locking switch. Figures 7 and 8 show examples of programming
steps.
Figure 7: Language Selection Programming Example
Figure 8: Acceleration Time Programming Example
ENT
Language Menu
LnG
English
LnG
Italiano
LnG
ESC
Italiano
LnG
ENT
To save new choice, press:
English
LnG
ESC
To return to choice
previously saved, press:
PROG is displayed,
but not flashing.
PROG flashes to
indicate a new choice
has been made, but
not saved.
PROG is displayed,
but not flashing
to indicate a new selection
has been saved.
ENT
Acceleration s
ACC
Acceleration s
3.0
Acceleration s
3.1
2.Adjustments Menu
SEt
ESC
ENT
ESC
Acceleration s
3.1
ENT
To save new choice press:
Acceleration s
3.0
ESC
To return to choice
previously saved press:
PROG is displayed,
but not flashing.
PROG flashes to
indicate a new choice
has been made, but
not saved.
PROG is displayed,
but not flashing
to indicate a new selection
has been saved.
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CHAPTER 2—MENUS
This chapter explains menus and parameter functions.
LANGUAGE MENU
The Language menu (see Figure 7 on page 19) is accessible no matter
how the access locking switch is set. The languages that can be selected
are English (factory setting), French, German, Spanish, or Italian. The
language can be modified with the motor stopped or running.
MACRO-CONFIGURATION MENU
Selecting a macro-configuration automatically configures the drive
controller for an application. The macro-configuration menu can always
be displayed, but can only be modified when the access level switch is in
the position and when the motor is stopped. There are three
application types available:
Material handling (Hdg)
Variable torque for pump and fan applications (VT)
General use (GEn)
The macro-configuration automatically assigns the inputs and outputs to
functions suitable for the application. The parameters related to these
functions are then available. The factory-set macro-configuration is
Material Handling. Table 1 shows the drive controller I/O assignments
as a function of the macro-configuration selected when the drive
controller is set for 2-wire control. For the logic input assignments when
the drive controller is set for 3-wire control, refer to Table 10 on page 39.
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Transferring a file created for a drive controller without an I/O extension
card to a drive controller with an I/O extension card may result in
unexpected I/O assignment. Verify all I/O assignments. It is
recommended that I/O functions not used in the application be
un-assigned.
Table 1: Drive Controller I/O Assignments
Hdg: Material
Handling [1] GEn: General Use VT: Variable
Torque
Logic Input LI1 Forward Forward Forward
Logic Input LI2 Reverse Reverse Reverse
Logic Input LI3 2 Preset speeds Jog Auto/manual
Logic Input LI4 4 Preset speeds Freewheel stop [2] DC injection braking
Analog Input AI1 Reference summing Reference summing Speed reference 1
Analog Input AI2 Reference summing Reference summing Speed reference 2
Relay R1 Drive fault relay Drive fault relay Drive fault relay
Relay R2 Output contactor
command
Motor thermal state
attained
Frequency reference
attained
[1] Factory default setting.
[2] If the Freewheel Stop/ Run Permissive function is configured, the drive controller will
not start the motor unless the logic input is connected to +24 V.
Table 2: I/O Extension Card Factory Presets
Hdg: Material
Handling GEn: General Use VT: Variable Torque
Logic Input LI5 8 preset speeds Fault reset Freewheel stop [1]
Logic Input LI6 Fault reset Current limit [2] or
Torque limit 2 [3] Ramp switching
Analog Input AI3 [2]
or Logic Inputs A,
A-, B, B- [3]
Reference summing [2] Reference summing [2] PI regulator feedback
[2]
Speed feedback Speed feedback Speed feedback
Logic Output LO Current level attained Output contactor
command
High speed attained
Analog Output AO Motor frequency Motor frequency Motor frequency
[1] If the Freewheel Stop/ Run Permissive function is configured, the drive controller will not
start the motor unless the logic input is connected to +24 V.
[2] With analog I/O extension card (VW3A58201U).
[3] With digital I/O extension card (VW3A58202U).
Note: LI1, AI1,
and R1
assignments are
not visible in the
I/O menu. LI1
and R1 can not
be reassigned.
Note: You must
ensure that the
functions which
are
programmed
are compatible
with the control
scheme used.
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Modification of the macro-configuration requires two confirmations since
it automatically changes the function assignments. When a change to the
macro-configuration is requested the following screen is displayed:
Figure 9: Macro-configuration Validation
Customizing the Configuration
The drive controller configuration can be customized by changing the
assignment of the inputs and outputs in the 5—I/O menu when the
access locking switch is in the position. When an I/O assignment is
modified, the macro-configuration screen displays the following:
Figure 10: Customized Macro-configuration
UNINTENDED EQUIPMENT OPERATION
If both LI1 and LI2 are selected (high state) and LI1 reverts to a zero
state, the drive controller will reverse direction. The logic inputs must
be programmed appropriately for the application to prevent the motor
from rotating in an unintended direction.
Failure to follow this instruction can result in death, serious
injury, or equipment damage.
WARNING
Validate? ENT/ESC
CHG Press ENT to proceed with change
Press ESC to return to the previous configuration
UNINTENDED EQUIPMENT ACTION
Factory default settings will be substituted for present settings when
the macro-configuration is changed and confirmed.
Factory default settings may not be compatible with the application.
After changing the macro-configuration, verify that the factory
settings are compatible with application requirements.
Failure to follow this instruction can result in death, serious
injury, or equipment damage.
WARNING
CUS:Customize
CFG
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DRIVE CONTROLLER IDENTIFICATION SCREEN
This screen can always be displayed. Refer to Figure 11 for the access
path. This screen shows the power rating and the voltage indicated on the
drive controller nameplate.
Increasing the Power Rating for Variable Torque Applications
The power rating can be increased for variable torque applications on the
drive controller identification screen for the following products:
208/230 Vac drive controllers 15 hp and larger.
(ATV58HD16M2–D46M2)
400/460 Vac drive controllers 25 hp and larger.
(ATV58HD28N4–D79N4)
460 Vac drive controllers 5 hp to 25 hp that do not have an integrated
EMC filter. (ATV58HU54N4X–D23N4X)
To increase the horsepower rating, begin at the rEF screen and follow this
procedure:
1. Press ENT. rEF begins flashing.
2. Press . A higher horsepower rating is displayed with a “+” sign
indicating that the rating has been increased.
3. Press ENT then ESC. The drive controller is now configured for the
higher horsepower rating.
Figure 11: Drive Controller Identification Screen
Language
LnG
Macro-Config
CFG
40 HP 400/240 V
rEF
1-DISPLAY MENU
SUP
or 2 s
ESC
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1—DISPLAY MENU
Display parameters can be viewed in any access level. You can scroll
through these parameters with the motor running.
Table 3: 1—Display Menu Parameters
Parameter Code Function Units
Drive. state
Use this parameter
to monitor drive
status.
rdY
rUn
ACC
dEC
CLI
dCb
nSt
Obr
Drive controller status: indicates a fault or the state
of the drive controller:
rdY = drive controller ready
rUn = motor in steady state
ACC =accelerating
dEC = decelerating
CLI = in current limit
dCb = DC injection braking
nSt = commanded to freewheel stop
Obr = braking with deceleration ramp adaptation
-
Freq. Ref. - Hz FrH Reference frequency Hz
Output Freq. - Hz rFr Output frequency applied to the motor Hz
Motor Speed - RPM SPd Motor speed estimated by the drive controller.
Based on nominal motor speed (nSP) entry. See
Table 9 on page 34.
RPM
Motor Current - A LCr Motor current A
Machine Spd. USp Machine speed estimated by the drive controller.
USP is proportional to rFr scaled by the coefficient,
USC, which is adjustable in the Adjust menu.
Output Power - % Opr Output power estimated by the drive controller.
100% corresponds to nominal power.
%
Mains Voltage V ULn Mains voltage V
Motor Thermal - % tHr Thermal state: 100% corresponds to the nominal
motor thermal state. Above 118%, the drive trips on
OLF (motor overload fault).
%
Drive Thermal - % tHd Thermal state of the drive controller: 100%
corresponds to the nominal drive controller thermal
state. Above 118%, the drive trips on OHF (drive
overheating fault). It resets when the thermal state
goes below 70%.
%
Last Fault LFt Displays the last fault -
Freq. Ref LFr This adjustment parameter appears in place of the
FrH parameter when command of the drive
controller by the keypad has been activated with the
LCC parameter in the Control menu (see page 43).
Hz
Menu
1
Note: If USP is
greater than
9999, the display
value is
USP/1000.
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2—ADJUST MENU
The Adjust menu is accessible when the access locking switch is set to
either or . Adjustment parameters can be modified whether the
drive controller is commanding the motor to run or not, however, it is
recommended that you make all adjustments with the motor stopped.
There are two types of adjustment parameters: parameters which are
always accessible (fixed adjustment parameters), and parameters which
may be accessible depending on:
The macro-configuration selected
The presence of an I/O extension card
The input and output reassignments
The fixed set of adjustment parameters, shown in Table 4, are accessible
in every macro-configuration.
UNINTENDED EQUIPMENT ACTION
Changes made to adjustment parameters while the motor is running
may cause unintended equipment action. When changing adjustment
parameters, ensure that the motor is stopped.
Failure to follow this instruction can result in death, serious
injury, or equipment damage.
WARNING
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Table 4: 2—Fixed Set of Adjustment Parameters (Continued)
Parameter Code Description Adjustment
Range Factory
Setting
Freq. Ref. - Hz LFr Appears when drive controller
command from the keypad has
LSP to HSP
been activated using the LCC parameter in the Control menu (see
page 43).
Acceleration -s
Deceleration -s
ACC
dEC
Acceleration and deceleration
ramp times. Defined for going
between 0 and FRS.
0.05 to 999.9
0.05 to 999.9
3 s
3 s
Low Speed - Hz LSP Low speed 0 to HSP 0 Hz
High Speed - Hz HSP High speed. Ensure that this
adjustment is suitable for the
motor and the application.
LSP to tFr 50/60 Hz
depending
on switch
setting
Gain - % FLG Frequency loop gain. Allows
adaptation of the speed of
0 to 100 20
response to changes in machine speed as a function of the load.
For machines with high resistant torque or high inertia, or
machines with fast cycles, progressively increase the gain.
Stability - % StA Allows ability to attain steady
state after a change in machine
0 to 100 20
speed as a function of the load. Progressively increase stability to
suppress overshoot in speed.
ThermCurrent
-A
ItH Current used for the motor
thermal protection. Adjust ItH to
the nominal current which
appears on the motor nameplate.
0.25 to 1.36 In [1] Varies
according to
drive
controller
size.
[1] In = drive controller constant torque output current rating shown in the drive controller
instruction bulletin, VVDED397048US, and on the drive controller nameplate.
Menu
2
MOTOR OVERHEATING
This drive controller does not provide direct thermal protection for the motor.
Use of a thermal sensor in the motor may be required for protection at all
speeds or loading conditions. Consult motor manufacturer for thermal
capability of motor when operated over desired speed range.
Failure to follow this instruction can result in injury or equipment
damage.
CAUTION
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DC Inj. Time- s tdC DC injection braking time. If
tdC = Cont, DC injection is
continuous.
0 to 30 s
Cont
0.5 s
dc I at rest - A SdC DC injection braking current level
if tdC is set to continuous.
0.1 to 1.36 In Varies
according to
drive
controller
size.
Jump Freq. - Hz JPF Jump frequency with a bandwidth
of +/- 2.5 Hz around JPF.
0 to HSP 0 Hz
Suppression of a critical speed which causes mechanical
resonance.
LSP Time - s tLS Low speed run time. Following
operation at LSP for the amount 0.0 to 999.9 s 0
of time defined by tLS, the motor is automatically commanded to
stop. The motor restarts if the frequency reference is greater than
LSP, if a run command continues to be present. “0” means that no
time period is set.
Machine Coef. USC Machine Speed Coefficient.
Coefficient applied to rTr
permitting the display of machine
speed by the parameter USP.
USP = rFr x USC
0.01 to 100.0 1.00
Table 4: 2—Fixed Set of Adjustment Parameters (Continued)
Parameter Code Description Adjustment
Range Factory
Setting
Menu
2
NOTE: DC Inj.
Time is only
available if
automatic DC
injection (AdC) is
set to Yes.
DC Inj. Current
Level is only
available if tdC is
set to continuous.
NO HOLDING TORQUE
DC injection braking does not provide holding torque at zero speed.
DC injection braking does not function during loss of power or drive
controller fault.
When required, use separate brake for holding torque.
Failure to follow this instruction can result in death, serious injury, or
equipment damage.
WARNING
MOTOR OVERHEATING AND DAMAGE
Application of DC injection braking for long periods of time can cause motor
overheating and damage. Protect motor from extended periods of DC injection
braking.
Failure to follow this instruction can result in injury or equipment
damage.
CAUTION
NOTE: Additional
parameters appear
in this menu at this
point if certain
Macro
Configurations are
selected. See
Tables 5–7.
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Additional Adjustment Parameters for Material Handling
Table 5 lists the additional parameters that are accessible when the
macro-configuration is set to Material Handling.
Table 5: 2—Additional Adjustment Parameters with Material
Handling Macro-configuration
Parameter Code Description Adjustment
Range Factory
Setting
IR Compens. - % UFr Allows adjustment of the default
value of IR Compensation or the
value measured during auto-tuning.
The adjustment range is extended to
800% if the SPC parameter (special
motor) is set to yes in the Drive menu
(see page 38).
0 to 150%
or
0 to 800%
100%
Slip Comp. - % SLP Allows adjustment of the slip
compensation around a fixed value
set by the nSP parameter (motor
nominal speed) in the Drive menu
(see page 34).
0 to 150% 100%
Preset Sp.2- Hz SP2 Second preset speed LSP to HSP 10 Hz
Preset Sp.3- Hz SP3 Third preset speed LSP to HSP 15 Hz
Preset Sp.4- Hz SP4 Fourth preset speed LSP to HSP 20 Hz
Preset Sp.5- Hz SP5 Fifth preset speed LSP to HSP 25 Hz
Preset Sp.6- Hz SP6 Sixth preset speed LSP to HSP 30 Hz
Preset Sp.7- Hz SP7 Seventh preset speed LSP to HSP 35 Hz
Curr.Lev.Att: A Ctd Current threshold above which the
logic output or the relay changes to 1
0.25 to 1.36
In [1] 1.36 In [1]
[1] In = drive controller constant torque output current rating shown in the drive controller
instruction bulletin, VVDED397048US, and on the drive controller nameplate.
Parameters appear if an I/O extension card is installed.
Menu
2
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Additional Adjustment Parameters for General Use
Table 6 lists the additional parameters that are accessible when the
macro-configuration is set to General Use.
Additional Adjustment Parameters for Variable Torque
Table 7 lists the additional parameters that are accessible when the
macro-configuration is set to Variable Torque.
Table 6: 2—Additional Adjustment Parameters with General Use
Macro-configuration
Parameter Code Description Adjustment
Range Factory
Setting
IR Compens. - % UFr Allows adjustment of the default value
of IR Compensation or the value
measured during auto-tuning.
The adjustment range is extended to
800% if the parameter SPC (special
motor) is set to yes in the Drive menu
(see page 38).
0 to 150%
or
0 to 800%
100%
Slip Comp. - % SLP Allows adjustment of the slip
compensation around a fixed value set
by the motor nominal speed
0 to 150% 100%
Jog Freq. -Hz JOG Frequency when operating in Jog 0 to 10 Hz 10 Hz
Jog Delay - s JGt Delay between two consecutive jog
operations
0 to 2 s 0.5 s
ThermLev.Att- % ttd Motor thermal state threshold above
which the logic output or relay goes to
state 1 (high)
0 to 118% 100%
Table 7: 2—Additional Adjustment Parameters with Variable
Torque Macro-configuration
Parameter Code Description Adjustment
Range Factory
Setting
DC Inj.Curr.- A IdC DC injection braking current level.[1]
This parameter is accessible if a logic
input is assigned to DC injection
braking. After 30 seconds, IdC is
automatically set to 0.5 ItH if previously
set to a higher value.
0.10 to
1.36 In [1] Varies
according
to drive
size.
V/f Profile - % PFL Allows adjustment of the V/f law. 0 to 100% 20%
[1] In = drive controller constant torque output current rating shown in the drive controller
instruction bulletin, VVDED397048US, and on the drive controller nameplate.
Menu
2
Menu
2
NOTE: V/f Profile
is available only if
the energy savings
function (nld) is set
to No.
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Additional Adjustment Parameters After I/O Reassignment
Table 8 on the following page lists the additional parameters that may be
accessible after the base product inputs or outputs have been
reassigned.
Table 8: 2—Additional Adjustment Parameters After I/O
Reassignment (Continued)
Parameter Code Description Adjustment
Range Factory
Setting
Preset Sp.2-Hz SP2 Second preset speed LSP to HSP 10 Hz
Preset Sp.3-Hz SP3 Third preset speed LSP to HSP 15 Hz
Preset Sp.4-Hz SP4 Fourth preset speed LSP to HSP 20 Hz
Preset Sp.5-Hz SP5 Fifth preset speed LSP to HSP 25 Hz
Preset Sp.6-Hz SP6 Sixth preset speed LSP to HSP 30 Hz
Preset Sp.7-Hz SP7 Seventh preset speed LSP to HSP 35 Hz
Jog Freq. - Hz JOG Frequency when operating in jog 0 to 10 Hz 10 Hz
Jog Delay - s JGt Delay between two consecutive jog
operations.
0 to 2 s 0.5 s
BrReleaseLev-Hz brL Brake release frequency 0 to 10 Hz 0 Hz
BrReleaseI -A Ibr Brake release current 0 to 1.36 In [3] 0 A
BrReleasTime -s brt Brake release time 0 to 5 s 0 s
BrEngageLev- Hz bEn Brake engage frequency 0 to LSP 0 Hz
BrEngageTime -s bEt Brake engage time 0 to 5 s 0 s
PI Prop. Gain rPG Proportional gain for PI regulator 0.01 to 100 1
PI Int. Gain-/s rIG Integral gain for PI regulator 0.01 to 100 /s 1 /s
PI Coeff. FbS Feedback scaling factor for PI
regulator
1 to 100 1
PI Inversion PIC Inverts the PI feedback signal
No: Normal Yes: Inverted
Yes - No No
Freq. Detect-Hz Ftd Motor frequency threshold above
which the logic output goes to state 1.
LSP to HSP 50/60
Hz [1]
Curr.Lev.Att- A Ctd Current threshold above which the
logic output or relay goes to state 1.
0.25 to 1.36
In [3] 1.36 In
[3]
ThermLevAtt - % ttd Motor thermal state threshold above
which the logic output or relay goes to
state 1 (high).
0 to 118% 100%
Torque lim2 -A tL2 Second torque limit, activated by a
logic input.
0% to
200% [2] 200%
These parameters are available only with the I/O extension card installed.
Menu
2
[1] Depending on
the position of the
50/60 Hz switch.
[2] 100%
corresponds to the
nominal torque of a
motor with
horsepower size
equal to that of the
drive controller at
its constant torque
rating.
[3] In = drive
controller constant
torque output
current rating
shown in the drive
controller
instruction bulletin,
VVDED397048US,
and on the drive
controller
nameplate.
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DC Inj. Curr. -A IdC DC injection braking current level.
Accessible if a logic input is assigned
to DC injection braking. After 30 s, IdC
is automatically set to 0.5 ItH if
previously set to a higher value.
0.10 to 1.36
In [3] 0.7 ItH
Accelerate 2- s
Decelerate 2- s
AC2
dE2
Second acceleration and deceleration
ramp times. These parameters are
accessible if a logic input is assigned
to ramp switching or if Frt is not 0.
0.05 to 999.9 5 s
TachFBCoeff dtS Tachometer scaling factor associated
with the tachometer feedback
function: 1 to 2 1
Table 8: 2—Additional Adjustment Parameters After I/O
Reassignment (Continued)
Parameter Code Description Adjustment
Range Factory
Setting
These parameters are available only with the I/O extension card installed.
Menu
2
dtS 9
tachometer voltage at HSP
-----------------------------------------------------------------------
=
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3—DRIVE MENU
This menu is accessible when the access locking switch is in the
position. The parameters can only be modified when the motor is
stopped.
Optimal performance is obtained:
By entering the motor nameplate values into the Drive menu
By initiating an autotune (on a standard asynchronous motor). See
page 34 for more information concerning the auto-tune function
(tUn).
Parallel and Special Motor Applications
When special motors are used such as synchronous permanent magnet,
synchronous wound field, or synchronous reluctance motors, or if motors
are used in parallel, the following must be done:
1. Select either the “Hdg: Material Handling” or “GEn: General Use”
macro-configuration (see page 21).
2. Configure the Special Motor parameter (SPC) in the Drive menu to
“yes” (see page 38).
3. Adjust the IR Compensation parameter (UFr) in the Adjust menu to
obtain satisfactory performance (see pages 29 and 30).
Table 9 on page 34 shows the parameters accessed in the Drive menu.
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Table 9: 3—Drive Menu Parameters
Parameter Code Description Adjustment
Range Factory
Setting
Nom.Mot.Volt- V UnS Nominal motor voltage given on the
motor nameplate label.
ATV58••••M2
ATV58••••N4
200 to 240 V
380 to 500 V
230 V or
400/460 V [1]
Nom.Mot.Freq
- Hz
FrS Nominal motor frequency given on the
motor nameplate label
40 to tFr 50/60 Hz [1]
NomMotCurr.- A nCr Nominal motor current given on the
motor nameplate label
0.25 to 1.36
In [2] 0.9 In [2]
Nom.MotSpeed
-rpm
nSP Nominal motor speed given on the
motor nameplate label
0 to 9999
rpm
depends on
drive rating
Mot.CosPhi CoS Motor Cos Phi (power factor) given on
the motor nameplate label. This defines
power factor at drive controller full load
amperes.
0.5 to 1 depends on
drive rating
Auto Tuning tUn Initiates an autotune when the tUn
parameter is set to “yes”. After the auto-
tune is complete, the display will show
“done”. “No” is displayed if the autotune
was not successful or completed. “No”
is also displayed if the motor rating is
less than 25% of drive controller In
rating or if multiple motors are
connected. The CoS parameter may
need to be manually adjusted for
optimum performance.
This feature will not work if any logic
inputs are activated. If freewheel stop
or fast stop are assigned to a logic
input, they must be in the high state to
autotune.
no - yes no
[1] Depending on the position of the 50/60 Hz switch.
[2] In = drive controller constant torque output current rating shown in the drive controller
instruction bulletin, VVDED397048US, and on the drive controller nameplate.
[3] The factory setting depends on the macro-configuration used: no for Material handling,
yes for General use and Variable torque.
[4] Refer to the drive controller instruction bulletin VVDED397048US for duty cycle ratings of
the drive controllers.
These parameters are available only with the I/O extension card installed.
Menu
3
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Max.Freq. - Hz tFr Maximum output frequency. The
maximum value is a function of the
switching frequency (SFr, see page
37).
40 to 500 Hz 60/72 Hz [1]
Energy Eco nLd Optimizes the motor efficiency by
automatically adjusting the V/Hz ratio.
no - yes yes
I Limit adapt. Fdb Current limit adaptation. When
configured for yes, the current limit
setting will increase as a function of
output frequency.
no - yes no
DecRampAdapt brA Activation allows the deceleration ramp
time to be automatically increased,
avoiding an overbraking fault (ObF) if
the ramp time was too short. This
function may be incompatible with ramp
positioning and with dynamic braking. If
relay R2 is assigned to Brake Logic,
brA can only be set to no.
no - yes no [3]
SwitchRamp2- Hz Frt Frequency for ramp switching. When
the output frequency is greater than Frt,
the ramp times will be AC2 and dE2.
0 to HSP 0 Hz
Table 9: 3—Drive Menu Parameters (Continued)
Parameter Code Description Adjustment
Range Factory
Setting
[1] Depending on the position of the 50/60 Hz switch.
[2] In = drive controller constant torque output current rating shown in the drive controller
instruction bulletin, VVDED397048US, and on the drive controller nameplate.
[3] The factory setting depends on the macro-configuration used: no for Material handling,
yes for General use and Variable torque.
[4] Refer to the drive controller instruction bulletin VVDED397048US for duty cycle ratings of
the drive controllers.
These parameters are available only with the I/O extension card installed.
Menu
3
MACHINERY OVERSPEED
Some motors and/or loads may not be suited for operation above nameplate
motor speed and frequency. Consult motor manufacturer before operating
motor above rated speed.
Failure to follow this instruction can result in injury or equipment
damage.
CAUTION
NOTE: Energy
Eco. is available
only in variable
torque mode.
NOTE: I Limit is
available only in
variable torque
mode.
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Ramp Type rPt Defines the type of acceleration and
deceleration ramps.
LIN: linear S: S ramp U: U ramp
LIN - S - U LIN
DecRamp Coeff dCF Coefficient for reducing the
deceleration ramp time when a logic
input has been assigned to the Fast
Stop function.
For example:
If dec=20 s, setting dCF to 2 results in a
10 s dec ramp setting.
1 to 10 4
Trq.Limit1 -% tLI Torque limit allows limitation of the
maximum motor torque
0 to 200% 200%
Int.I Lim -A CLI Current limit used to limit the maximum
motor heating
0 to 1.36 In
[2] 1.36 In [2]
Auto DC Inj. AdC Allows deactivation of automatic dc
injection at stop
no - yes yes
Table 9: 3—Drive Menu Parameters (Continued)
Parameter Code Description Adjustment
Range Factory
Setting
[1] Depending on the position of the 50/60 Hz switch.
[2] In = drive controller constant torque output current rating shown in the drive controller
instruction bulletin, VVDED397048US, and on the drive controller nameplate.
[3] The factory setting depends on the macro-configuration used: no for Material handling,
yes for General use and Variable torque.
[4] Refer to the drive controller instruction bulletin VVDED397048US for duty cycle ratings of
the drive controllers.
These parameters are available only with the I/O extension card installed.
Menu
3
50/60
Time
0
1/5
ACC
ACC
Motor
Frequency (Hz)
1/5
ACC
S ramp
fn
f (Hz)
t
fn
f (Hz)
T1T1
U Ramp
Acc Dec
NOTE: DecRamp
Coeff is only
available if fast
stop is enabled.
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Mot P Coef. PCC Defines the ratio between the nominal
drive controller power and the motor
with the lowest power rating when a
logic input is assigned to the motor
switching function (see page 54).
0.2 to 1 1
Sw. Freq. Type SFt Allows selection of the type of switching
frequency.
LF allows adjustment between 0.5
and 4 kHz using the SFr parameter.
HF1 and HF2 allow adjustment
between 4 and 16 kHz:
— HF1 is for applications with a low
duty cycle, without derating the drive
controller. If the drive controller
thermal state goes above 95%, the
switching frequency automatically
goes to 2 or 4 kHz (depending on
rating). When the thermal state
returns to 70%, the switching
frequency returns to the set value.
— HF2 is for machines with a high
duty cycle with derating of the drive
controller by one power rating. The
drive parameters (current limit,
thermal current, etc.) are
automatically scaled.
LF - HF1 -
HF2 [4] LF
Sw Freq -kHz SFr Selection of switching frequency. The
range depends on the SFt parameter.
The maximum operational frequency
(tFr) is limited depending on the
switching frequency:
LF: 0.5-1-2-
4 kHz
HF1 or HF2:
4- 8-12-16
kHz [4]
LF: 4 kHz
HF1 or HF2:
(depending
on controller
rating)
SFr (kHZ) 0.5 1 2 4 8 12 16
tFr (Hz) 62 125 250 500 500 500 500
Noise Reduct nrd This function randomly modulates the
switching frequency in order to reduce
audible motor noise.
no - yes yes if SFt =
LF
no if SFt =
HF1 or HF2
Table 9: 3—Drive Menu Parameters (Continued)
Parameter Code Description Adjustment
Range Factory
Setting
[1] Depending on the position of the 50/60 Hz switch.
[2] In = drive controller constant torque output current rating shown in the drive controller
instruction bulletin, VVDED397048US, and on the drive controller nameplate.
[3] The factory setting depends on the macro-configuration used: no for Material handling,
yes for General use and Variable torque.
[4] Refer to the drive controller instruction bulletin VVDED397048US for duty cycle ratings of
the drive controllers.
These parameters are available only with the I/O extension card installed.
Menu
3
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Special Mot. SPC This function extends the adjustment
range of the UFr parameter (IR
Compensation) in the Adjustments
menu to allow adaptation to special
motors.
no - yes no
PG Type PGt Defines the type of sensor used when
an encoder feedback I/O card is
installed.
INC: incremental encoder (A, A+, B, B+
are wired).
DET Detector (only A is wired).
INC-DET DET
Num. Pulses PLS Defines the number of pulses for each
revolution of the sensor.
1 to 1024 1
Table 9: 3—Drive Menu Parameters (Continued)
Parameter Code Description Adjustment
Range Factory
Setting
[1] Depending on the position of the 50/60 Hz switch.
[2] In = drive controller constant torque output current rating shown in the drive controller
instruction bulletin, VVDED397048US, and on the drive controller nameplate.
[3] The factory setting depends on the macro-configuration used: no for Material handling,
yes for General use and Variable torque.
[4] Refer to the drive controller instruction bulletin VVDED397048US for duty cycle ratings of
the drive controllers.
These parameters are available only with the I/O extension card installed.
Menu
3
NOTE: Special
Mot. is not
available in
variable torque
mode.
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4—CONTROL MENU
The Control Menu is accessible when the access locking switch is in the
position. The parameters can only be modified when the motor is
stopped.
Table 10: 4—Control Menu: Keypad or 2- and 3-Wire Control
Parameter Code Description Adjustment
Range Factory
Setting
TermStripCon. tCC Configuration of the terminal strip
command: 2- or 3-wire control.
2W - 3W 2W
Note: modification of this parameter requires two confirmations
since it causes a reassignment of the logic inputs. Shown below
are the LI assignments when 3-wire control is selected. When
2-wire control is selected, the assignments are those shown in
Table 1 on page 22. In 3-wire control, LI1 and LI2 cannot be
reassigned.
I/O Material Handling General Use Variable Torque
LI1 STOP STOP STOP
LI2 Run forward Run forward Run forward
LI3 Run reverse Run reverse Run reverse
LI4 2 Preset speeds Jog Reference switching
LI54 Preset speeds Freewheel stop Injection braking
LI68 Preset speeds Clear faults Freewheel stop
Selecting 3-wire control inhibits the automatic restart
function.
3-wire control wiring example:
These I/O can be accessed if an I/O extension card has been installed.
Menu
4
24 V LI1 LI2 LIx
ATV58 Terminal strip
LI1: Stop
LI2: Forward
LIx: Reverse
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Table 11: 4—Control Menu: 2-Wire Control Type
Parameter Code Description Adjustment
Range Factory
Setting
Type 2 Wire tCt Defines the type of 2-wire control: LEL-TrN-
PFW
LEL
LEL: If the forward or reverse input is high when the drive
controller is powered up, the drive controller will start the
motor. If both inputs are high on power up, the controller will
run forward.
TrN: The drive controller must see a transition from low to high
of the forward or reverse input before it will start the motor.
Therefore, if the forward or reverse input is high when the drive
controller is powered up, the input must be cycled before the
drive controller will start the motor.
PFW: Forward input has priority over reverse input with this
control. If forward is activated while the controller is running in
reverse, the controller will run forward.
2-wire control wiring example:
RV inhibit rln When configured for yes, this function
inhibits reverse operation even if
reverse operation is requested by a
summing or PI regulator function. This
parameter is not available if a logic input
is configured for reverse. A logic input
cannot be configured for reverse if this
parameter is configured for yes.
yes - no no
Menu
4
NOTE: Type 2
Wire appears if
2-wire control is
selected.
ATV58 terminal strip
24 V LI1 LIx
LI1: Forward
LIx: Reverse
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deadb./pedst bSP This function can be used to manage
low speed operation.
No
BLS
BnS
No
Table 11: 4—Control Menu: 2-Wire Control Type
Parameter Code Description Adjustment
Range Factory
Setting
Menu
4
HSP
Frequency
LSP
0
No
Speed Reference
100%
HSP
Frequency
LSP
0
Pedestal
(BNS)
Speed Reference
HSP
Frequency
LSP
0
Deadband
(BLS)
Speed Reference
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Table 12: 4—Control Menu: Other Parameters
Parameter Code Description Adjustment
Range Factory
Setting
AI2 min Ref.-mA
AI2 Max. Ref-mA
CrL
CrH
CrL: Minimum value of the signal on
analog input AI2
CrH: Maximum value of the signal
on analog input AI2
These two parameters allow definition
of the signal at AI2. The input can be
configured for 0-20 mA, 4-20 mA,
20-4 mA, among other possibilities.
CrL: 0-20
mA
CrH: 4-20
mA
CrL: 4 mA
CrH: 20
mA
AO min Val-mA
AO Max. Val-mA
AOL
AOH
Min. value of the signal on output AO
Max. value of the signal output on AO
These two parameters are used to
define the output signal on AO.
Eg. : 0–20 mA, 4–20 mA, 20–4 mA, etc.
These parameters are available only with the I/O extension card installed.
Menu
4
Note: If CRL is set higher
than CRH, reverse sense
operation will result (i.e., 20
mA will equal low speed and
4 mA will equal high speed).
AI 2
(mA)
0
LSP
HSP
CrL CrH 20
Frequency
AO (mA)
0
Max.
AOL AOH 20
Parameter
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Save Ref Str This function allows saving the
reference, either when the run
command is removed (RAM) or when
mains power is removed (EEP). When
the motor is next started, the reference
speed will be the last saved reference.
In order for speed reference to be
saved in EEP mode, the run command
should not be present when re-applying
power.
NO-RAM-
EEP
NO
KeypadCom. LCC Allows command of the drive controller
via the keypad. The STOP/RESET,
RUN and FWD/REV keys are active.
The reference speed is given by the LFr
parameter (see page 27). Only the
freewheel stop, fast stop,
and stop by DC injection commands
remain active at the terminal strip. If
the link between the drive controller and
keypad is lost, the drive controller will
trip on the SLF fault (serial link fault).
No-Yes No
Stop Priorit. PSt This function gives priority to the STOP
key on the keypad no matter what the
command source (terminal strip,
keypad or serial link). To change the
PSt parameter to no:
1. Display no.
2. Press ENT.
3. The drive controller displays “See
manual”.
4. Press the up arrow key, then the
down arrow key, then ENT, then ESC.
When set to no, the stop key on the
keypad will be inactive. To return to
yes, display yes then press enter.
No - Yes Yes
Table 12: 4—Control Menu: Other Parameters
Parameter Code Description Adjustment
Range Factory
Setting
These parameters are available only with the I/O extension card installed.
Menu
4
NOTE: Save
Reference is only
available if LIs are
assigned to
+Speed/-Speed.
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DriveAddress Add Drive controller address controlled
through the RS485 port by a MODBUS
device (i.e., without the programming or
operating keypad display).
0 to 31 0
Table 12: 4—Control Menu: Other Parameters
Parameter Code Description Adjustment
Range Factory
Setting
These parameters are available only with the I/O extension card installed.
Menu
4UNINTENDED EQUIPMENT OPERATION
Disabling the stop key on the keypad will prevent the drive controller
from stopping when the stop key is pressed. An external stop
command must be installed to stop the motor.
Failure to follow this instruction can result in death, serious
injury, or equipment damage.
WARNING
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5—I/O MENU
This menu allows you to assign functions to the inputs and outputs. It is
accessible when the access locking switch is in the position. The
I/O assignments can only be modified if the motor is not running.
The inputs and outputs displayed in the I/O menu vary depending on
selections made in the control menu and whether or not an I/O extension
card is installed. The default settings depend on the macro-configuration
selected (see Table 1 on page 22 for factory settings).
Table 13 shows which functions can be assigned to the analog input and
which can be assigned to a logic input. Additional inputs are available and
can be assigned when an I/O extension card is installed.
LI1 and R1
cannot be reassigned. AI1, LI1, and R1 are not displayed in the I/O menu.
Table 13: Possible Assignments for Configurable Inputs
I/O Extension Card 2 Logic
Inputs
LI5-LI6
Analog
Input
AI3
Logic
Input
[1]
A, A-,
B, B-
Drive controller without an I/O Extension Card Analog
Input
AI2
3 Logic
Inputs
LI2–LI4
Code and
Parameter Description
NO: Not assigned Not assigned X X X X
RV: Reverse Run reverse X
RP2: Switch ramp2 Ramp switching X
JOG Jog X
+SP: + Speed +Speed X
-SP: - Speed -Speed X
PS2: 2 preset Sp 2 preset speeds X
PS4: 4 preset Sp 4 preset speeds X
PS8: 8 preset Sp 8 preset speeds X
NST: Freewhl Stop Freewheel stop/Run permissive X
DCI: DC inject DC injection braking X
FST: Fast stop Fast stop X
CHP: Multi.Motor Switching between two motors X
TL2: Torque Lim2 Second torque limit X
FLO: Forced Local Force to local X
[1] The menu for assigning encoder input A, A-, B, B- is called “Assign AI3”.
Menu
5
NOTE: When
reassigning inputs
from +Speed and
-Speed, reassign
-Speed first.
When reassigning
inputs from preset
speeds, reassign
PS8 first then PS4,
then PS2.
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RST: Fault Reset Fault reset X
RFC: Auto/manu Reference switching X
ATN: Auto-tune Auto-tuning X
FR2: Speed Ref2 Speed reference 2 X
SAI: Summed Ref. Reference summing X X
PIF: PI regulator PI regulator feedback X X
SFB: Tacho feedbk Tachogenerator X
PTC: Therm. Sensor PTC probes X
ATL: Torque Lim. Torque limit X
RGI: PG feedbk Encoder or sensor feedback X
Table 14: Possible Assignments for Configurable Outputs
I/O Extension Card Logic
output
LO
Analog
output
AO
Drive Controller without an I/O Extension Module Relay
R2
NO: Not assigned No assigned X X X
RUN: DriveRunning Drive controller running X X
OCC: Output Cont. Output contactor command X X
FTA: Freq Attain. Frequency threshold attained X X
FLA: HSP Attained High speed attained X X
CTA: I Attained Current level attained X X
SRA: FRH Attained Reference speed attained X X
TSA: Mtr Therm Lv1 Motor thermal level attained X X
BLC: Brk Logic Brake logic X
OCR: Motor current Motor current X
OFR: Motor Frequency Motor speed X
ORP: Output Ramp Ramp output X
TRQ: Motor torque Motor torque X
STQ: Signed Torq. Signed motor torque X
Table 13: Possible Assignments for Configurable Inputs
I/O Extension Card 2 Logic
Inputs
LI5-LI6
Analog
Input
AI3
Logic
Input
[1]
A, A-,
B, B-
Drive controller without an I/O Extension Card Analog
Input
AI2
3 Logic
Inputs
LI2–LI4
Code and
Parameter Description
[1] The menu for assigning encoder input A, A-, B, B- is called “Assign AI3”.
Menu
5
Menu
5
Table 14 shows
which functions
can be
assigned to
relay output R2,
logic output LO,
and analog
output AO.
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Table 15: New Parameters in 2—Adjustment Menu After I/O
Reassignment
I/O Assignment New Parameters to Adjust
LI RP2 Ramp switching AC2 dE2
LI JOG Jog JOG JGt
LI PS4 4 preset speeds SP2 SP3
LI PS8 8 preset speeds SP4 SP5 SP6 SP7
LI DCI DC injection braking IdC
LI TL2 Second torque limit tL2
AI PIF PI regulator rPG rIG FbS PIC
AI SFB Tachogenerator dtS
R2 BLC Brake logic brL Ibr brt bEn
bEt
R2 FTA Frequency threshold attained Ftd
R2 CTA Current threshold attained Ctd
R2 TSA Thermal threshold attained ttd
Table 16: Other New Parameters After I/O Reassignment
I/O Assignment Parameters to Adjust
LI -SP - Speed Str (4—Control menu)
LI FST Fast stop dCF (3—Drive menu)
LI CHP Motor switching PCC (3—Drive menu)
LI RST Fault reset rSt (6—Fault menu)
AI SFB Tachogenerator Sdd (6—Fault menu)
A+, A-, B+,
B-
SAI Summing reference PGt, PLS (3—Drive
menu)
A+, A-, B+,
B-
RGI Encoder feedback PGt, PLS (3—Drive
menu)
Menu
2
After the I/O
have been
assigned,
additional
parameters
related to the
functions
automatically
appear in the
menus, and the
macro-
configuration is
CUS:
Customized.
The additional
parameters are
listed in Tables
15 and 16.
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Function Compatibility
Figure 12: Function Compatibility Chart
➞➞
➞➞
Automatic DC injection braking
Summing inputs
PI Regulator
+Speed/-Speed
Reference switching (Auto/manual)
Freewheel stop
Fast stop
Jog
Preset Speeds
Reverse operation
Inhibit reverse operation
Automatic DC injection braking
Summing inputs
PI Regulator
+Speed/-Speed
Reference switching (Auto/manual)
Freewheel stop
Fast stop
Jog
Preset Speeds
Reverse operation
Inhibit reverse operation
Incompatible functions
Compatible functions
No significance
Function priority (functions which cannot be active at the same time):
The arrow points to the function that has priority.
The stop functions have priority over run commands.
The speed references from a logic command have priority over analog references.
Note: An incompatible function must be deselected before the desired function can be programmed.
For example, if preset speeds is programmed, it must be cleared before the +/- speed parameter
can be selected.
Speed regulation with
tachogenerator or encoder
Torque limitation via AI3
Torque limitation via LI
Speed regulation with
tachogenerator or encoder
Torque limitation via AI3
Torque limitation via LI
The compatibility of certain
functions can limit the
application functions which
can be assigned. Figure 12
shows the incompatibilities
between functions. The
functions not listed in
Figure 12 are compatible
with all other functions.
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Using The Logic Inputs
Run Forward and Run Reverse
The logic input used for run reverse can be reassigned if the application
has only one rotation direction.
2-wire Control
In 2-wire control, run (forward or reverse) and stop are commanded by
the same logic input. When the logic input is closed (set to state 1), run is
commanded; when it is opened (set to state 0), stop is commanded. See
tCt on page 40 for more information.
3-wire Control
In 3-wire control, run (forward or reverse) and stop are commanded by
two different logic inputs. LI1 is always assigned to stop which is obtained
by opening LI1 (setting it to state 0). A pulse on the run input is saved until
the stop input is opened.
Whenever the drive is powered up or reset, the motor will only run after
resetting the Forward, Reverse, and DC injection inputs.
Ramp Switching
This function allows switching between the first and second ramps. The
first ramps are ACC and dEC, the second ramps are AC2 and dE2. There
are two ways to activate the function:
Assign a logic input to RP2 and close the assigned input (set it to
state 1).
UNINTENDED EQUIPMENT OPERATION
If both LI1 and LI2 are selected (high state) and LI1 reverts to a zero
state, the drive controller will reverse direction. The logic inputs must
be programmed appropriately for the application to prevent the motor
from rotating in an unintended direction.
Failure to follow this instruction can result in death, serious
injury, or equipment damage.
WARNING
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By detection of a frequency threshold. This must be configured with
the Frt parameter.
If a logic input is assigned to the function, ramp switching can only be
initiated by the assigned input.
Jog
A logic input can be assigned to the Jog function to define a motor speed
from 0 to 10 Hz. A run command (FWD or REV) is also required.
If the Jog contact is closed (set to state 1) and then a run command is
given, the acceleration ramp is 0.1 s. The deceleration ramp will be 0.1 s
when the run command is removed.
If a run command is given and then the Jog contact is closed (set to state
1):
The acceleration ramp is 0.1 s if the motor speed is less than the
programmed Jog speed.
The deceleration ramp will be followed if the motor speed is higher
than the programmed Jog speed.
When the Jog contact is opened (set to state 0), the ACC and dEC ramp
settings will be used to adjust the motor speed.
The following Jog parameters can be modified in the 2—Adjust menu:
Jog speed (JOG)
Delay between jog pulses (JGt)
+Speed/-Speed
There are two types of operation for +Speed/-Speed. In both, the
maximum speed is set by the reference speeds at the analog inputs. For
example, if 60 Hz is the desired maximum speed, a jumper can be
installed from +10 Vdc to AI1.
1. Use of pushbuttons. Two logic inputs are required in addition to the
run direction inputs. The +Speed input increases the speed and the
-Speed input decreases the speed. If logic inputs are assigned to
+Speed/-Speed, the Str parameter appears in the Control menu
allowing the reference speed to be saved (see page 43).
NOTE: When 3-wire control is selected, -Speed is automatically assigned
to the next input after the one assigned to +Speed.
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2. Use of selector switches. Only one logic input, assigned to +Speed,
is required. When using selector switches, there is one position for
each rotation direction.
NOTE: This type of operation is not compatible with 3-wire control.
The Save Reference (Str) parameter can be used to save the last
speed reference when the run command is removed or when the
power is removed.
Figures 13 and 14 illustrate wiring and timing for +Speed/-Speed.
Figure 13: +Speed / -Speed Wiring Diagram
Figure 14: +Speed/-Speed Timing Diagram
a b A B
LI1 LI2 LI3 LI4 +24 AIX
Activate input a or b,
then activate input A or B.
LI1: Forward
LI2: Reverse
LI3: +Speed
LI4: –Speed
ATV58 terminal strip
max. speed reference
1
0
1
0
1
0
aor b
A
B
Forward
Reverse
or
+Speed
-Speed
f(Hz)
NOTE: To reassign
the logic inputs to a
function other than
+Speed/-Speed,
-Speed must be
cleared first.
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Figures 15 and 16 show a wiring example and timing diagram for +Speed
using selector switches. This function requires maximum speed
reference input.
Figure 15: Wiring Example for +Speed (Selector Switches)
Figure 16: +Speed Timing Diagram (Selector Switches)
LI1
a c max. speed reference
bd
LIx LIy
ATV58 terminal strip
+ 24 AIX
LI1: Forward
LIx: Reverse
LIy: +Speed
Forward
LSP
LSP
0
0
0
2nd action
1st action aaa a a a a
bb
cc
d
Reverse
2nd action
1st action
Motor
Frequency
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Preset Speeds
2, 4, or 8 speeds can be preset, requiring 1, 2, or 3 logic inputs,
respectively.
Table 17 shows how the logic inputs are configured for Preset Speeds
and the input states that activate them.
Reference Switching (Auto/Manual)
Switching between two references (at AI1 and AI2) by a logic input
command. This function automatically assigns AI2 to Speed Reference 2.
Figure 17: Reference Switching Wiring Diagram
Table 17: Preset Speed Logic
2 Preset Speeds 4 Preset Speeds 8 Preset Speeds
Assign LIx to PS2. Assign LIx to PS2, then LIy to
PS4.
Assign LIx to PS2, then LIy to PS4,
then LIz to PS8.
LIx Speed reference LIy LIx Speed reference LIz LIy LIx Speed reference
0 LSP + AI
reference
0 0 LSP + AI reference 0 0 0 LSP + AI reference
1 HSP 0 1 SP2 0 0 1 SP2
1 0 SP3 0 1 0 SP3
1 1 HSP 0 1 1 SP4
1 0 0 SP5
1 0 1 SP6
1 1 0 SP7
111HSP
NOTE: To reassign
the logic inputs to a
function other than
Preset Speeds,
PS8 (LIz) must be
cleared, then PS4
(LIy), then PS2
(LIx).
COM
0-20mA
4-20mA
+10AI 1LI x + 24 AI 2
LIx contact open, reference = AI2
LIx contact closed, reference = AI1
-+
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Freewheel Stop (Coast to Stop) / Run Permissive
A logic input can be assigned to the Freewheel Stop / Run Permissive
(NST) function. The drive controller will not run until the logic input is
closed. Opening the logic input assigned to the function (setting it to state
0) causes the drive controller to stop applying power to the motor and the
motor to coast to a stop. When the logic input is open, NST is displayed
in the Drive state screen on the keypad display to indicate that a
freewheel stop has been requested. The drive controller will not run until
the logic input is closed. This can be used with the Forced Local function
for drive controllers on communication networks.
DC Injection Braking
DC injection braking can be activated at the end of each stop cycle
(Adc=yes) or DC injection braking can be obtained by closing the logic
input assigned to the DC Injection Braking function (setting it to state 1).
Fast Stop
Fast stop is a braked stop with the deceleration ramp time reduced by a
programmable coefficient (see dCF on page 36). Fast stop is obtained by
opening the logic input assigned to the function (setting it to state 0).
Motor Switching
This function allows a single drive controller to control two motors with
different power ratings, one at a time. The ratio between the motor power
ratings is set with the PCC parameter in the Drive menu (see page 37).
If the two motors have different power ratings, enclosure types, or speed
ratings, then separate motor contactors, thermal protection, and short
EXTENDED STOPPING TIME
Deceleration time during fast stop may be automatically extended
depending on braking ability of the drive controller. A dynamic brake
or mechanical stopping/holding brake may be required for consistent
stopping times independent of motor load conditions. Fast stop does
not function during loss of power or drive controller fault.
Failure to follow this instruction can result in death, serious
injury, or equipment damage.
WARNING
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circuit protection will be required for each motor. This function
automatically inhibits motor thermal protection of the second
motor.
A Switching command will not be taken into account unless the motor is
stopped. If the output contactor opens while the motor is running, the
drive controller may trip on overcurrent or overvoltage which may result
in damage to the drive controller. The following parameters are
automatically scaled by the command from the logic input:
DC injection current
Brake release current
Nominal motor current
Second Torque Limit
Second torque limit reduces the maximum motor torque when the logic
input is closed (state set to 1). The tL2 parameter in the Adjust menu must
be set.
Fault Reset
Fault reset erases a saved fault and resets the drive controller if the
cause of the fault has disappeared. Two types of reset are possible:
partial or total. This is set by the rSt parameter in the Fault menu. For a
partial reset (rSt = RSP), the following faults are reset and cleared from
the display:
mains overvoltage communication fault motor overheating
DC bus overvoltage motor overload serial link fault
output phase loss loss of 4-20 mA drive controller overheating
ramp not followed external fault overspeed
For a Total reset (rSt = RSG), all faults except SCF (Motor Short Circuit)
are overridden as long as the logic input assigned to Fault Reset is
closed.
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Force to Local
Permits going from serial link command to local command using the
keypad or terminal strip, depending on the setting of the LCC parameter
in the Control menu.
Auto-tuning
When the assigned logic input changes to 1 an auto-tuning operation is
triggered, in the same way as parameter TUN in the “drive” menu.
Auto tuning is only performed if no command has been activated. If a
“freewheel stop” or “fast stop” function is assigned to a logic input, this
input must be set to 1 (active at 0).
Encoder Inputs
(Only with an I/O extension card with encoder input, VW3A58202U)
Speed regulation
The inputs can be used to connect an encoder for improving speed
regulation in applications where the load is changing. To program the
encoder speed feedback, configure AI3 in Menu 5 for RGI: Encoder
Feedback. Then configure the encoder type and number of pulses in
Menu 3.
The A, A-, B, and B- inputs on the I/O option card are for use in forward
and reverse directions.
The A input can also be used with an inductive sensor of a photoelectric
detector for simplified, but less accurate regulation.
MOTOR OVERHEATING
Repeated reset of the thermal state after a thermal overload can
result in thermal stress to the motor.
When faults occur, promptly inspect the motor and driven equipment
for problems (locked shaft, mechanical overload, etc.) before
restarting. Also check the power supplied to motor for abnormal
conditions (phase loss, phase imbalance, etc.).
Failure to follow this instruction can result in equipment
damage.
CAUTION
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Summing speed reference
The setpoint from the encoder input is summed with AI1.
Using The Analog Inputs
The AI1 input is set for speed reference unless the PI Regulator function
is enabled. In this case, AI1 is used for the set point reference. The
possible assignments of AI2 and AI3 are Speed Reference Summing and
PI Regulator.
Speed Reference Summing
The frequency references at AI2 can be summed with that at AI1.
PI Regulator
This function is available only in variable torque mode.
PI Regulator can be assigned to AI2 (in 5—I/O menu). It allows
connection of process feedback and activates the PI Regulator. AI1 is
used for setpoint input. AI2 is used for feedback input.
Parameters accessible in the 2—Adjust menu:
PI regulator proportional gain (rPG)
PI regulator integral gain (rIG)
PI feedback scaling factor (FbS) permits adjustment of the maximum
value of the PI feedback so that it corresponds to the maximum value
of the PI regulator speed reference.
PI inversion (PIC) permits an inverted (reverse-acting) response to
the PI regulator speed reference signal. If PIC=no, the motor speed
increases when the error is positive. If PIC=yes, the motor speed
decreases when the error is positive.
If a logic input is assigned to “reference switching,” only AI3 can be used
for PI Regulator.
Assignment of AI2 and AI3
Summing speed reference: The frequency setpoints given by AI2 and
AI3 can be summed with AI1.
Speed regulation with tachogenerator: (Assignment on AI3 only with
an I/O extension card VW3A58201U)
NOTE:
Jog and
Reference
Select are not
compatible with
PI Regulator.
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An external divider bridge is required to adapt the voltage of the
tachogenerator. The maximum voltage must be between 5 and 9 V. A
precise setting is then obtained by setting the dtS parameter available in
the adjust menu.
PTC probe processing: (only with an I/O extension card using the
analog input). Used for the direct thermal protection of the motor by
connecting the PTC probes in the motor windings to analog input AI3.
Total resistance of the probe circuit at 20 °C = 750 .
Torque limit: (Assignment on AI3 only with an I/O extension card
VW3A58201U). The signal applied at AI3 operates in a linear fashion on
the internal torque limit (parameter TLI in the “drive menu”):
If AI3 = 0 V: limit = TLI x 0 = 0
If AI3 = 10 V: limit = TLI.
Using the Controller Relay and Logic Outputs
The relay R2 on the drive controller or the logic output (LO) on an option
card can be configured as follows:
Output Contactor Command (OCC)
The Output Contactor Command function allows the drive controller to
command a contactor between the controller and the motor. The
controller closes the contactor when a run command is given. When there
is no longer any current in the motor, the controller opens the contactor.
When using an output contactor, set outphase loss (OPL) to No.
NOTE: If the braking by DC injection function is configured, do not exceed
contactor rating, because the contactor will not open until the end of
braking.
Drive running (RUN)
The logic output is at state 1 if the motor is being fed by the drive
controller (current present) or if a run command is generated with a zero
speed reference.
Frequency Threshold Attained (FTA)
The logic output is at state 1 if the motor frequency is greater than or
equal to the frequency threshold set by the Ftd parameter in the Adjust
menu.
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Frequency Reference Attained (SRA)
The logic output is at state 1 if the motor frequency is equal to the speed
reference value.
High Speed Attained (FLA)
The logic output is at state 1 if the motor frequency is equal to the high
speed value (HSP).
Current Threshold Attained (CTA)
The logic output is at state 1 if the motor current is greater than or equal
to the current threshold set by the Ctd parameter in the Adjust menu.
Thermal State Attained (TSA)
The logic output is at state 1 if the motor thermal state is greater than or
equal to the thermal state set by the ttd parameter in the Adjust menu.
Brake Logic Command (BLC) (This parameter is assignable to R2)
Brake Logic Command allows management of a mechanical brake by the
drive controller. Figure 18 on page 60 shows a timing diagram for Brake
Logic.
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Figure 18: Brake Logic Timing Diagram
Parameters accessible in the Adjust menu:
brake release frequency (brL)
brake release current (Ibr)
brake release time (brt)
brake engage frequency (bEn)
brake engage time (bEt)
Referenc
e
Brake state
R2 relay
Motor current
Motor frequency
bEn
Ibr
brL
brtT bEt
Motor Speed
Increasing or decreasing
1
0
1
0
1
0
T = non-adjustable delay
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Using the Analog Outputs on the I/O Extension Cards
The analog outputs on the Analog I/O and Digital I/O extension cards are
current outputs. The minimum and maximum values are configurable,
each with a range of 0–20 mA.
Figure 19: I/O Extension Card Minimums and Maximums
Motor Current
When configured for motor current, the analog output provides a signal
proportional to motor current. The minimum configured value
corresponds to zero while the maximum configured value of the analog
output corresponds to 200% of the drive controller’s constant torque
rating.
Output Frequency
When configured for output frequency, the analog ouptut provides a
signal proportional to the motor frequency estimated by the drive
controller. The minimum configured value corresponds to zero while the
maximum configured value of the analog output corresponds to the
maximum frequency setting, not the high speed setting.
Ramp Output
When configured for ramp output, the analog output provides a signal
proportional to the frequency the drive controller is commanding the
motor to run. The minimum configured value corresponds to zero while
maximum configured value of the analog output corresponds to the
maximum frequency setting, not the high speed setting.
(mA)
0
Max.
Min.
0 mA 20 mA
20 mA maximum4 mA minimum
Parameter
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Motor Torque
When configured for motor torque, the the analog output provides a
signal proportional to motor torque as an absolute value. The minimum
configured value corresponds to zero while the maximum configured
value of the analog output corresponds to 200% of the nominal motor
torque.
Signed Motor Torque
When configured for signed motor torque, the analog output provides a
signal proportional to motor torque and gives an indication of braking
torque or motoring torque. The minimum configured value corresponds to
200% braking torque while the maximum value of the analog output
corresponds to 200% of the nominal torque. Zero torque corresponds to
(minimum value + maximum value)/2.
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6—FAULT MENU
This menu is only accessible when the access locking switch is in the
position. Modifications can only be made when the motor is stopped.
Table 18: 6—Fault Menu
Parameter Code Description Adjustment
Range Factory
Setting
Auto Restart Atr This function allows an automatic restart of the
drive controller if the cause of the fault has
disappeared and a run command is maintained.
An automatic restart is possible after the
following faults:
• Input overvoltage
DC bus overvoltage
External fault
Serial link fault
Loss of 4-20 mA follower
Motor overload (after the thermal state has
decreased below 100%)
Drive controller overheating (when the
thermal state has decreased below 70%)
Motor overheating (when the thermal sensor
resistance is less than 1500 ohms)
Communication fault.
When the Auto restart is active, the fault relay
remains energized. If the fault has disappeared,
the drive controller will attempt to restart the
motor after a delay of 30 s. If the drive controller
remains faulted after 6 attempts, the fault relay
de-energizes and the drive controller must be
reset by cycling power.
Yes - No No
Menu
6
UNINTENDED EQUIPMENT ACTION
Automatic restart can only be used for machines or installations that present
no danger in the event of automatic restarting, either for personnel or
equipment.
Equipment operation must conform with national and local safety regulations.
Failure to follow this instruction can result in death, serious injury, or
equipment damage.
WARNING
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Reset Type rSt Faults reset by a partial reset (rSt = RSP) are:
OSF overvoltage
• ObF overbraking
OtF motor overheating
LFF loss of 4-20 mA
OLF motor overload
RnF ramp not followed
OFF motor phase loss
OHF drive overheating
SLF loss of RS-485
EPF external fault
Faults reset by a total reset (rSt = RSG) are all
faults except motor short circuit fault.
Total reset overrides all other faults. To
configure rSt to RSG:
1. Display RSG
2. Press the ENT key.
3. The drive displays “See manual”.
4. Press the up arrow key, then the down arrow
key, then ENT twice.
RSP
(partial reset)
RSG
(total reset)
RSP
OutPhaseLoss OPL Allows activation of the output phase loss fault.
The fault should be set to No if there is a
contactor between the drive controller and
the motor.
Yes - No Yes
Input Phase
Loss
IPL Allows activation of the Input Phase Loss fault.
This fault is not configurable on the
ATV58•U09M2 and ATV58•U18M2.
Yes - No Yes
Table 18: 6—Fault Menu
Parameter Code Description Adjustment
Range Factory
Setting
Menu
6
NOTE: Reset Type is
accessible if the
Reset Fault function is
assigned to a logic
input.
MOTOR OVERHEATING
Repeated reset of the thermal state after a thermal overload can result in
thermal stress to the motor.
When faults occur, promptly inspect the motor and driven equipment for
problems (locked shaft, mechanical overload, etc.) before restarting. Also
check the power supplied to the motor for abnormal conditions (phase loss,
phase imbalance, etc.).
Failure to follow this instruction can result in equipment damage.
CAUTION
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ThermalProType tHt This function defines the type of thermal
protection carried out by the drive controller.
Choices:
No: No motor thermal protection.
ACL: Self-cooled motor. The drive controller
takes into account a derating as a function of
the rotation frequency.
FCL: Force-cooled motor. The drive
controller does not take into account a
derating as a function of the rotation
frequency.
No - ACL -
FCL
ACL
LossFollower LFL Allows activation of a loss of 4-20 mA follower
fault. This fault can only be configured if the
minimum and maximum reference parameters
for AI2 (CrL and CrH) are greater than 3 mA. If
CrL > CrH, LFL is automatically set to Yes.
Yes - No No
Catch On Fly FLr Allows a smooth restart after:
Brief loss of input power,
Fault reset or automatic restart,
Freewheel stop or DC injection braking with
a logic input,
Momentary interruption of the drive
controller output.
If relay R2 is assigned to the Brake Logic
function, FLr will always be set to No.
Yes - No No
Table 18: 6—Fault Menu
Parameter Code Description Adjustment
Range Factory
Setting
Menu
6
UNINTENDED EQUIPMENT ACTION
Automatic catch on the fly can only be used for machines or installations that
present no danger in the event of automatic restarting, either for personnel or
equipment.
Equipment operation must conform with national and local safety regulations.
Failure to follow this instruction can result in death, serious injury, or
equipment damage.
WARNING
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Cont. Stop StP Controlled stop upon loss of input phase. This
function is only operational if the IPL parameter
(Input Phase Loss) is set to No. If IPL is set to
Yes, leave StP set to No. Possible choices:
No: loss of input phase causes drive to trip
NMS: Maintenance of DC bus: the DC bus is
kept energized by regenerating the kinetic
energy from the machine inertia, until the
USF (Undervoltage) fault appears.
FRP: Following a ramp: deceleration
following the programmed ramp, either dEC
or dE2 until the motor stops or the USF
(Undervoltage) fault appears. This operation
is not available on the ATV58•U09M2,
U18M2, U29M2 and U41M2.
No - NMS -
FRP
No
RampNotFoll Sdd This function can be accessed if feedback via tachogenerator or
pulse generator is programmed. When enabled, it is used to lock
the speed controller if a speed error is detected (difference
between the stator frequency and the measured speed).
Yes / No options.
No
Table 18: 6—Fault Menu
Parameter Code Description Adjustment
Range Factory
Setting
Menu
6
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7—FILES MENU
The Files menu is accessible when the access locking switch is set to the
position. Changes can only be made when the motor is stopped.
The keypad can store 4 drive controller configuration files.
Table 19: 7—File Menu
Parameter Code Description Factory
Setting
File 1 State
File 2 State
File 3 State
File 4 State
F1S
F2S
F3S
F4S
Displays state of corresponding file. Possible
states:
FRE: File free
EnG: A configuration has already been saved in
this file
FRE
FRE
FRE
FRE
Operat. Type FOt Allows selection of the operation concerning a file.
Possible operations:
NO: no operation requested (value by default
each time the keypad is reconnected to the
drive controller).
STR: save the configuration in a keypad file.
REC: transfer a file to the drive controller.
Ini: return the drive controller to factory
settings.
NO
NOTE: The stored program will be substituted for present settings when a file is
transferred to the drive controller.
NOTE: Factory default settings will be substituted for present settings when Ini is
selected and confirmed by pressing ENT twice when prompted.
Password COd See “Access Code” on page 69.
Menu
7
UNINTENDED EQUIPMENT ACTION
Factory default settings or settings in a transferred file may not be
compatible with the application. After changing the controller
program, verify that the settings are compatible with the application
requirements.
If the stop key is disabled in a stored file, this will be transferred if the
file is downloaded. An external stop command must be installed to
stop the motor.
Failure to follow this instruction can result in death, serious
injury or equipment damage.
WARNING
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Reinitializing the Drive Controller
Figure 20 shows the process of storing and recalling files to reinitialize the
drive controller. Follow the path indicated by the bold lines.
Figure 20: Reinitializing the Drive Controller
File Operation
To store or recall a file:
Select STR to store a file or REC to recall a file.
Select FILE number to specify the file.
If Operation = STR: the display automatically returns to the Operation
parameter, set to No.
If Operation = REC, a second confirmation must be made:
The display indicates:
Press ENT to confirm.
The display then indicates:
Press ENT to confirm.
The display automatically returns to the Operation parameter, set to
No.
FLS – F1S
– FOt
– COD
– FOt
– FOt
– FOt
File Number
1
File Number
1
– FOt
CHG
CHG
Wiring OK? ENT
CHG
Validate? ENT/ESC
CHG
Fact.Set? ENT/ESC
Password
Wiring OK? ENT
REC:Recall File
Ini:Fact.Default
STR:Store File
no operationOperat. Type
Files 1 State7–Files Menu
ENT
ESC
Up Down
Up Down
(x4)
(x4)
ENT
ESC
ENT
ESC
ESC
ESC
ESC
ENT
ESC
ENT
ENT
ESC
ESC
ESC
ENT
ESC
ENT
ENT
ENT
ENT
ESC
Validate? ENT/ESC
CHG
Wiring OK? ENT/ESC
CHG
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Access Code
The drive controller configuration can be protected by an access code
(password).
NOTE: This parameter should be used with caution. It can prohibit
access to parameters. Any modification of the value of this parameter
must be carefully noted and saved.
The access code is expressed with four digits. The first three are user-
assigned and do not affect access to the menus. The fourth digit can
range from 0 to 9 and determines which menus can be accessed. See
Table 21 on page 70 for an explanation of the last digit codes.
Figure 21: Access code
NOTE: Menu access allowed by the locking switch setting can be limited
by the access code.
Table 20: Access Code
Parameter Code Description Factory
setting
Config. Code COd Configuration code used as an access code. 0000
8888
this number gives the
authorized level of access
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For example, if the access code is “2337”, display of the menus 2, 3, 4,
5, 6, 7, and 8 is allowed, but modification is not allowed.
The access code is modified by using the and keys. If an
incorrect code is entered, it is refused, with the following message
displayed:
Figure 22: Incorrect Code Display
After pressing ENT or ESC on the keypad, the value displayed by the
Code parameter becomes 0000, however the level of accessibility
remains unchanged. The user can then try again to enter the correct
code.
To access the menus protected by the access code, the correct code
must first be entered in the File menu. The File menu is always
accessible.
Table 21: Significance of Access Code Last Digit
Menus Affected:
Access is
locked
if last digit of
code is:
Display is
allowed
if last digit of
code is:
Modification
is allowed
if last digit of
code is:
20
[1] or 9 1 2
2, 3, 4, 5, 6, 7, 8, and Macro
Configuration
0[1] or 9 3 4
80
[1] or 9 5 6
2, 3, 4, 5, 6, 7, 8 0[1] or 9 7 8
[1] Unless the factory setting, 0000, is used in which case access to the menus is
completely unlimited.
Password Fault
COd
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COMMUNICATION MENU
The Communication menu is displayed only if a communication card is
installed. It is accessible when the access locking switch on the back of
the keypad is set to the position. Configuration can only be done
while the motor is stopped.
For information on the Communication Option Card, refer to the manual
for that card.
For information concerning communication using the RS485 refer to
VVDED397057US. For information on the base product, refer to the
ALTIVAR 58 Installation Guide, bulletin no. VVDED397048US.
APPLICATION MENU
The Application menu is only displayed if a Custom Application card is
installed. It is accessible when the access locking switch on the back of
the keypad is set to the position. Configuration can only be done
while the motor is stopped.
For more information concerning the Custom Application card, see the
document provided with the card.
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CHAPTER 3—DIAGNOSTICS AND TROUBLESHOOTING
KEYPAD DISPLAY AND INDICATING LEDS
When a fault condition is detected, a fault code and a plain language
message will be displayed as long as power is maintained. See Table 25
on page 79 for fault codes and messages. In addition, the LEDs on the
front of the drive controller indicate several states:
Figure 23: Location and Description of LEDs
FAULT STORAGE
The first fault detected is saved and displayed on the keypad if power is
maintained. The drive controller trips, the red fault LED illuminates, and
the fault relay de-energizes. To reset the fault:
1. Remove power from the drive controller.
2. Before restoring power, identify and correct the cause of the fault.
3. Restore power. This will reset the fault if it has been corrected.
In certain cases, if automatic restart has been enabled, the drive can be
automatically restarted after the cause of the fault has disappeared. See
page 63.
FAULT
POWER
Other LEDs, display the state with option card installed
Green POWER LED illuminated: drive controller powered
Red FAULT LED • illuminated: drive controller in fault
state
• flashing: drive controller in fault state
after pressing the keypad STOP key in
terminal mode with a Forward,
Reverse, or DC injection input active,
or following a change to the
configuration. The motor cannot be
started until the Forward, Reverse, or
DC injection inputs are reset.
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USING FAULT CODES AND MESSAGES TO SOLVE PROBLEMS
The fault messages displayed on the keypad can be used to troubleshoot
problems. The fault messages can be divided into three categories:
Protective faults: These faults are displayed when the drive detects
conditions that, if left uncorrected, may result in damage to the drive
controller and/or motor. The drive controller shuts down to prevent
further damage from occurring.
Drive faults: These faults are displayed when a problem is detected
in the drive.
Process faults: These faults are displayed when a process feedback
or communication signal used by the drive controller is interrupted
momentarily or completely.
MAINTENANCE
Read the safety statements on page 75 before proceeding with any
maintenance or troubleshooting procedures.
The following steps should be done at regular intervals:
Check the condition and tightness of the connections.
Make sure ventilation is effective and temperature around the drive
controller remains within specified levels.
Remove dust and debris from the drive controller, if necessary.
Table 23: Fault Messages
Protective Faults Drive Faults Process Faults
Input phase loss Precharge fault Loss of 4-20 mA signal
Undervoltage EEPROM fault Loss of RS-485
Overvoltage Internal fault External fault
Drive overheating Internal communication fault Speed feedback fault
Motor overload Power rating error Communication network fault
Overbraking Option error
Motor phase loss Option removed
Overcurrent EEPROM checks
Motor short circuit
Motor overheating
Thermal sensor fault
Overspeed
Ramp not followed
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PRECAUTIONS
Table 25 on page 79 lists faults, associated codes, the probable causes
of the faults, and the associated corrective action. When taking corrective
action, follow the procedures outlined on pages 75-78.
The following procedures are intended for use by qualified electrical
maintenance personnel and should not be viewed as sufficient instruction
for those who are not otherwise qualified to operate, service, or maintain
the equipment discussed.
PROCEDURE 1: BUS VOLTAGE MEASUREMENT
The DC bus voltage level is determined by monitoring the (+) and (-)
measurement points. Their location varies by drive controller model
number as listed in Table 24 and shown in Figure 24. The drive controller
model number is listed on its nameplate.
DANGER
HAZARDOUS VOLTAGE
Read and understand these procedures before servicing
ALTIVAR 58 drive controllers. Installation, adjustment, and
maintenance of these drive controllers must be performed by
qualified personnel.
Electrical shock will result in death or serious injury.
DANGER
HAZARDOUS VOLTAGE
Read and understand the bus voltage measurement procedure
before performing procedure. Measurement of bus capacitor
voltage must be performed by qualified personnel.
DO NOT short across DC bus capacitors or touch unshielded
components or terminal strip screw connections with voltage
present.
Many parts in this drive controller, including printed wiring boards,
operate at line voltage. DO NOT TOUCH. Use only electrically
insulated tools.
Electrical shock will result in death or serious injury.
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To measure the DC bus capacitor voltage:
1. Disconnect all power from the drive controller including external
control power that may be present on the control board and the option
board terminals.
2. Wait three minutes for the DC bus capacitors to discharge.
3. Read the model number of the drive controller from the nameplate
and identify the corresponding (+) and (-) measurement points from
Table 24 and Figure 24.
4. Open the door or cover of the drive controller.
5. Set the voltmeter to the 1000 Vdc scale. Measure the voltage between
the (+) and (-) measurement points identified in step 3. Verify that the
DC bus voltage has discharged below 45 V before servicing the drive
controller.
6. If the DC bus capacitors will not discharge below 45 V, contact your
local Square D representative. Do not operate the drive controller.
7. Replace all of the covers after servicing the drive controller.
Table 24: (+) and (-) Measurement Points
Drive Controller
ATV58•
(+) Measurement Point (-) Measurement Point
Terminal
Block or
Connector
Terminal
Designation
Terminal
Block or
Connector
Terminal
Designation
U09M2• and U18M2• J2 (+) J2 (-)
U29M2• to D12M2• J2 PA J18 7
U18N4• to D23N4•
D16M2• to D46M2• J2 (+) J2 (-)
D28N4• to D79N4•
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Figure 24: DC Bus Measurement Terminals
PROCEDURE 2: CHECKING SUPPLY VOLTAGE
Measure the input line voltage to determine if the voltage is within the
drive controller tolerance.
1. Perform the Bus Voltage Measurement procedure on page 75.
2. Attach meter leads to L1 and L2. Set the voltmeter to the 600 Vac
scale.
3. Reapply power and check for the correct line voltage, shown on the
drive controller nameplate rating.
4. Remove power and repeat the procedure for L2 and L3, and L1 and
L3.
5. When all phases have been measured, remove power. Remove
leads and replace all covers.
+
L1 L2 L3 PA PB U V W
L1 L2 + UVW
L1 L2 L3 PA PB U V W
+
+
+
ATV58•D16M2–D46M2
ATV58•D28N4–D79N4
ATV58•U09M2–U18M2
ATV58•U29M2–D12M2
ATV58•U18N4–D23N4
J18-7
J18
Bloque
terminales
alim.
}
}
}
The J18 connector is in the upper left hand corner of the main control
board behind the flexible shield. Use a thin probe to access the
connector pin.
Flexible
Shield
Main Control
Board
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PROCEDURE 3: CHECKING THE PERIPHERAL EQUIPMENT
The following equipment may need to be checked. Follow the
manufacturers’ procedures when checking this equipment.
1. A protective device, such as a circuit breaker, may have tripped or a
fuse may have blown.
2. A switching device, such as a contactor, may not be closing at the
correct time.
3. Conductors may require repair or replacement.
4. Connection cables to the motor or high resistance connections to
ground may need to be checked. Follow NEMA standard procedure
WC-53.
5. Motor insulation may need to be checked. Follow NEMA standard
procedure MG-1. Do not apply high voltage to U, V, or W. Do not
connect the high potential dielectric test equipment or insulation
resistance tester to the drive controller since the test voltages used
may damage the drive controller. Always disconnect the drive
controller from the conductors or motor while performing such tests.
EQUIPMENT DAMAGE HAZARD
Do not perform high potential dielectric tests on circuits while the
circuits are connected to the drive controller.
Any circuit requiring high potential dielectric tests must be
disconnected from the drive controller prior to performing the test.
Failure to follow this instruction can result in injury or equipment
damage.
CAUTION
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FAULT CODES AND MESSAGES
Table 25: Fault Codes and Messages
Fault Probable Causes Corrective Actions
PHF
INPUT PHASE LOSS
1. Input phase loss.
2. Power fuses blown.
3. Input line failure (t>1s).
1. Check input line voltage (Procedure
2 on page 77).
2. Check fuses and circuit breaker
(Procedure 3 on page 78).
3. Reset.
USF
UNDERVOLTAGE
1. Supply too low.
2. Temporary voltage drop
(t200 ms).
1. Check input line voltage (Procedure
2 on page 77).
OSF
OVERVOLTAGE
1. Supply too high. See Table
26.
1. Check input line voltage (Procedure
2 on page 77).
2. Reset the drive controller.
OHF
DRIVE
OVERHEATING
1. Heatsink temperature too
high.
1. Check motor load, fan and ambient
temperature around drive controller.
Wait for drive controller to cool down
before resetting.
OLF
MOTOR OVERLOAD
1. If thermal trip setting is
118% of normal thermal
state, thermal trip is due to
prolonged overload or output
phase failure.
2. Motor power rating too low
for application.
1. Check setting of Thermal Current
(ItH, see page 27) and compare with
motor In (FLA). Check load and
compare with operating speed. Check
braking conditions (possibility of single-
phase operation). Wait approximately 7
minutes before resetting.
2. Verify that motor and drive controller
selection are correct for application.
ObF
OVERBRAKING
1. Overvoltage or overcurrent
due to excessive braking or an
overhauling load. See Table
26.
1. Increase deceleration time. Add
dynamic braking option if necessary.
OPF
MOTOR PHASE LOSS
1. Loss of a phase on the
output of the drive controller.
2. Drive oversized for motor.
1. Check the wiring to the motor
(Procedure 3 on page 78).
2. Disable OPL and provide external
overload protection.
LFF
LOSS OF 4-20 mA
1. Loss of 4-20 mA follower
signal on AI2 input. See Table
27
1. Verify signal connections.
2. Check signal.
OCF
OVERCURRENT
1. Ramp too short.
2. Inertia too high, or load too
large
3. Mechanical blockage.
1. Check the parameter adjustments
2. Check the sizing of the drive
controller, motor and load.
3. Remove all power. With drive
controller disconnected, check for
mechanical blockage.
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SCF
MOT SHORT CKT
1. Short circuit or grounding on
drive controller output.
1. Remove all power. With drive
controller disconnected, check
connecting cables and motor insulation.
2. Check the drive controller transistors.
CrF
PRECHARGE FAULT
1. Capacitor charge relay
closure command fault.
2. Failed precharge resistor.
1. Perform Bus Voltage Measurement
Procedure (Procedure 1 on page 75).
Check connections in drive controller.
SLF
LOSS OF RS485
1. Bad connection between the
drive controller and the
programming keypad.
1. Check the connection between the
drive controller and the programming
keypad.
OtF
MOTOR
OVERHEATING
1. Motor temperature too high. 1. Check the motor ventilation, ambient
temperature, and the motor load.
2. Check the type of thermal sensors
used.
tSF
THERMAL SENSOR
FAULT
1. Bad connection between the
motor thermal sensors and the
drive controller.
1. Check the connection between the
thermal sensors and the drive
controller.
2. Check the thermal sensors.
EEF
EEPROM FAULT
1. Memory error. 1. Remove power from drive controller
and reset.
InF
INTERNAL FAULT
1. Internal fault.
2. Internal connection fault.
1. Perform Bus Voltage Measurement
procedure (Procedure 1 on page 75),
then check internal connections.
EPF
EXTERNAL FAULT
1. Fault caused by an external
source such as a PLC or GPO
card.
1. Verify the external source which
caused the fault and reset.
SPF
SPEED FEEDBACK
FAULT
1. Loss of speed feedback. 1. Check the wiring of the sensor.
AnF
RAMP NOT
FOLLOWED
1. Ramp not followed.
2. Speed opposite from
reference.
1. Check the adjustment and wiring of
the speed feedback.
2. Check the adjustments against the
load.
3. Check the sizing of the motor/drive
controller combination. Dynamic
Braking may be necessary.
SOF
OVERSPEED
1. Instability.
2. Overhauling load.
1. Check parameter adjustments.
2. Add Dynamic Braking.
3. Verify the sizing of the motor, drive
controller and load.
CnF
COMM. NETWORK
FAULT
1. Fault on the communication
network.
1. Check the connection of the
communication network to the drive
controller.
2. Check the time-out.
Table 25: Fault Codes and Messages (Continued)
Fault Probable Causes Corrective Actions
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ILF
INTERNAL COMM.
FAULT
1. Communication fault
between the control board and
the option card.
1. Perform Bus Voltage Measurement
procedure (Procedure 1 on page 75).
Check the connection between the
option card and the control board.
CFF
PWR RATE ERR-ENT
OPTION ERR.-ENT
OPT. REMOVED-ENT
EEP CKS.-ENT
Error probably caused by
changing a card.
- Change of the power rating
on the power board
- Change of the type of option
card or installation of an option
card if one had not been
installed before and the macro-
configuration was CUS
- Option card removed
- Saved configuration cannot
be read
Pressing Ent causes the
message:
“Fact.Setting? ENT/ESC”
to appear.
1. Check the configuration of the power
board and other boards.
2. Reset by cycling power.
3. Save the configuration in a file on the
keypad.
4. Press ENT to return to factory
settings.
CFI
CONFIG FAULT
1. The configuration sent to the
drive controller via the serial
link cannot be read.
1. Verify the configuration sent.
2. Send a configuration which can be
read.
InI Incompatible drive
Table 26: Overvoltage/ Overbraking Trip and Reset Points
Overvoltage Trip
Point Overbraking Trip
Point Reset Point
ATV58••••M2 395 V 415 V 385 V
ATV58••••N4 800 V 840 V 785 V
Table 27: Trip and Reset Points when Loss of 4–20 mA
Trip Point Reset Point
ATV58••••M2 AI2 < 2 mA AI2 > 2.5 mA
ATV58••••N4
Table 25: Fault Codes and Messages (Continued)
Fault Probable Causes Corrective Actions
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02/01 Appendix A—Drive Controller Configuration
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APPENDIX A—DRIVE CONTROLLER CONFIGURATION
Use these pages to note the configuration and adjustments of the ATV58
drive controller.
Drive catalog number: ATV58...............
Customer identification number: ......................
Option card: No Yes Catalog number: .......................
Access code: No Yes: ..........................
Configuration is in file number ......... of the programming terminal.
Macro-configuration: .................................
For customized configuration (CUS), record assignments of inputs/
outputs in Tables 24 to 28.
For a menu overview, see page 87.
ALTIVAR 58 Keypad Display VVDED397047NA
Appendix A—Drive Controller Configuration 02/01
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The following tables list the factory setting for each parameter. The new
customer setting can be noted in the Customer Setting column. If no
change has been made to the factory setting, the customer can note “no
change” in the Customer Setting column.
Table 28: Menu 2—Adjustment Parameters
Code Fact. Setting Cust. Setting Code Fact. Setting Cust. Setting
ACC 3 s s SP5 25 Hz Hz
dEc 3 s s SP6 30 Hz Hz
LSP 0 Hz Hz SP7 35 Hz Hz
HSP 50 / 60 Hz Hz JOG 10 Hz Hz
FLG 20% % JGt 0.5 s s
StA 20% % brL 0 Hz Hz
ItH 0.9 In A Ibr 0 A A
IdC 0.7 ItH A brt 0 s s
tdC 0.5 s s bEn 0 Hz Hz
SdC Varies A bEt 0 s s
JPF 0 Hz Hz rPG 1
AC2 5 s s rIG 1 / s / s
dE2 5 s s FbS 0.1
tLS no no or s PIC no
USC 1dtS 1
Ftd 50/60 Hz Hz Ctd 1.36 In A
UFr 100% % ttd 100% %
SLP 100% % tL2 200% %
PFL 20% %
SP2 10 Hz Hz
SP3 15 Hz Hz
SP4 20 Hz Hz
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Table 29: Menu 3—Drive Menu Parameters
Code Fact. Setting Cust. Setting Code Fact. Setting Cust. Setting
UnS depends on
catalog number
VdCF 4
FrS 50 / 60 Hz Hz tLI 200 % %
nCr 0.9 In A CLI 1.3 6 In
nSP depends on
catalog number
rpm AdC yes
COS depends on
catalog number
PCC 1
tUn no SFt LF
tFr 60 / 72 Hz Hz SFr depends on
catalog number
kHz
nLd no nrd yes
Fdb no SPC no
Frt 0 Hz Hz PGt DET
rPt LIN PLS 1
brA no
Table 30: Menu 4—Command Menu Parameters
Code Factory
Setting Customer
Setting Code Factory
Setting Customer
Setting
tCC 2 W AOL 0 mA mA
tCt LEL AOH 20 mA mA
rln no Str No
bSP no LCC No
CrL 4 mA mA PSt Yes
CrH 20 mA mA Add 0
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Appendix A—Drive Controller Configuration 02/01
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Use the table below to note what drive controller configuration is stored
in a file.
Table 31: Menu 5—I/O Assignment
Code Factory
Setting Customer
Setting Code Factory
Setting Customer
Setting
AI1 Factory settings
depend on the
macro
configuration .
See page 22.
LI5 Factory settings
depend on the
macro
configuration .
See page 22.
AI2 LI6
AI3 r1 Fault
LI1 r2
LI2 LO
LI3 AO
LI4
Table 32: Menu 6—Fault Menu Parameters
Code Factory
Setting Customer
Setting Code Factory
Setting Customer
Setting
Atr no LFL no
rSt RSP FLr no
OPL yes StP no
IPL yes Sdd no
tHt ACL
Table 33: Menu 7—File Menu
Code Factory
Setting
Customer Notes
(e.g. File stored for HVAC Drive #11)
F1S Free
F2S Free
F3S Free
F4S Free
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02/01 Appendix A—Drive Controller Configuration
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MENU OVERVIEW
Parameter Code
English
Francais
Deutsch
Espanol
Italiano
LnG
LnG
LnG
LnG
LnG
LANGUAGE Menu
Parameter Code
Hdg: Material Handling
GEn: General Use
VT: Variable Torque
CUS: Customize
CFG
CFG
CFG
CFG
MACRO-CONFIG Menu
Parameter Code
Drive State
Steady State
Accelerating
Decelerating
In Current Limit
DC Injection Braking
Command Freewheel
Stop
Braking with Dec.
Ramp Adoption
Freq. Ref.
Output Freq.
Motor Speed
Motor Current
Machine Speed
Output Power
Mains Voltage
Motor Thermal
Drive Thermal
Last Fault
rdY
rUn
Acc
dEC
CLI
dCb
nSt
Obr
FrH
rFr
SPd
LCr
USP
Opr
ULn
tHr
tHd
LFt
Menu 1—DISPLAY Menu
Parameter Code
Freq. Ref.
Acceleration - s
Deceleration - s
Accelerate2 - s
Decelerate2 - s
Low Speed - Hz
High Speed - Hz
Gain - %
Stability - %
ThermCurrent- A
DC Inj. Time - s
DC inj. Curr. -A
DC inj. Curr-A
Jump Freq. - Hz
LSP Time - s
Machine Speed coeff.
IR Compens. - %
Slip Comp. - %
Preset Sp.2 - Hz
Preset Sp.3 - Hz
Preset Sp.4 - Hz
Preset Sp.5 - Hz
Preset Sp.6 - Hz
Preset Sp.7 - Hz
LFr
ACC
dEC
AC2
dE2
LSP
HSP
FLG
StA
ItH
tdC
IdC
SdC
JPF
tLS
USC
UFr
SLP
SP2
SP3
SP4
SP5
SP6
SP7
Menu 2—ADJUST Menu
Parameter Code
Freq.Lev.Att. - Hz
Trq. Limit. 2 - %
Curr. Lev. Att. - A
BrReleaseLev-Hz
BrRelease I - A
BrReleasTime - s
BrEngageLev- Hz
BrEngageTime -s
Tacho Coeff
Curr. Lev. Att A
Jog Freq. - Hz
Jog Delay - s
V/f Profile - %
Therm. Lev. Att. - %
PI Prop.Gain
PI Int. Gain - /s
PI Coeff
PI Inversion
Ftd
tL2
Ctd
brL
Ibr
brt
bEn
bEt
dtS
ctd
JOG
JGt
PFL
ttd
rPG
rIG
FbS
PIC
Menu 2—ADJUST Menu, continued
Parameter Code
Nom.Mot.Volt - V
Nom.Mot.Freq -Hz
Nom.Mot.Curr - A
Nom.MotSpeed -rpm
Mot.CosPhi
Auto Tuning
Max.Freq - Hz
Energy Eco
I Limit
DecRampAdapt
Switch Ramp 2 - Hz
Ramp Type
DecRamp Coef
Torque Lim - %
Int. I Lim - A
Auto DC Inj.
Mot P Coef.
Sw. Freq. Type
Sw Freq -kHz
Noise Reduct
Special Mot.
PG Type
Num. Pulses
UnS
FrS
nCr
nSP
CoS
tUn
tFr
nLd\
Fdb
brA
Frt
rPt
dCF
tLI
CLI
AdC
PCC
SFt
SFr
nrd
SPC
PGt
PLS
Menu 3—DRIVE Menu
These parameters are available only with the analog
or digital I/O extension card installed.
page 21
page 21
page 26
page 33
page 25
These diagrams
include all
parameters that may
appear in the
designated menu.
The parameters that
are actually visible
on your drive
controller depends
on its configuration
and options
installed.
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Appendix A—Drive Controller Configuration 02/01
88 © 2001 Schneider Electric All Rights Reserved
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Parameter Code
Term.Strip Con
Type 2 wire
Inhib Rev
Low Speed Magmt
AI2 min Ref. -mA
AI2 Max. Ref -mA
Min Val. AO: mA
Max Val. AO: mA
ReferenceMem
KeypadCom.
Stop Priorit
DriveAddress
tCC
tCt
rln
bSP
CrL
CrH
AOL
AOH
Str
LCC
PSt
Add
Menu 4—CONTROL Menu
Parameter Code
LI2 Assign
LI3 Assign
LI4 Assign
LI5 Assign
LI6 Assign
Not assigned
RV: Reverse
Switch ramp2
JOG
+SP: +Speed
-Speed
2 preset Sp
4 preset Sp
8 preset Sp
Freewhl Stop
DC inject
Fast stop
Multi.Motor
Torque Lim2
Forced Local
Fault Reset
Auto/manu
Auto-tune
AI2 Assign
AI3 Assign
Not assigned
Speed Ref 2
Summed Ref.
PI regulator
Tacho feedbk
Therm. Sensor
Encoder Feedbk
LI2
LI3
LI4
LI5
LI6
NO
rV
rP2
JOG
+SP
-SP
PS2
PS4
PS8
NSt
DCI
FSt
CHP
tL2
FLO
rSt
rFC
AtN
AI2
AI3
NO
Fr2
SAI
PIF
SFB
PtC
rGI
Menu 5—I/O Menu
Parameter Code
R2 Assign
LO Assign
Not assigned
Driverunning
Output Cont.
Freq. Ref. Attain.
HSP Attained
Current Level Attained
FRH Attained
Mtr Therm Lv1
Brk Logic
AO Assign
Not Assigned
Motor Curr.
Motor Freq.
Output Ramp
Motor Torque
r2
LO
NO
rUN
OCC
FtA
FLA
CtA
SrA
tSA
BLC
AO
NO
OCr
OFr
OrP
trq
Menu 5—I/O Menu, continued
Parameter Code
Auto Restart
Reset Type
OutPhaseLoss
Input Phase Loss
ThermalPro.Type
LossFollower
Catch On Fly
Cont. Stop
Ramp not Followed
Atr
rSt
OPL
IPL
tHt
LFL
FLr
StP
Sdd
Menu 6—FAULT Menu
Parameter Code
File 1 State
File 2 State
File 3 State
File 4 State
Operat. Type
File number
Password
F1S
F2S
F3S
F4S
FOt
FLn
Cod
Menu 7—FILES Menu
COMMUNICATION Menu
Consult the instruction manual provided with the
communication option card.
APPLICATION Menu
Consult the instruction manual provided with the
application option card.
These parameters are available only with the analog
or digital I/O extension card installed.
page 39
page 45
page 63
page 67
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02/01 Appendix B—Options and Accessories
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APPENDIX B—OPTIONS AND ACCESSORIES
The following table shows the accessories available for ALTIVAR 58 drive
controllers.
Catalog No. Description
VW3A58101U Keypad
VW3A58102L1U
VW3A58102L2U
Programming Terminal (English, French, Spanish)
Programming Terminal (English, German, Italian)
VW3A58103 Remote Mounting Kit
VW3A58104 Test & Commissioning Software
VW3A58201U Analog I/O Option Card
VW3A58202U Digital I/O Option Card
VW3A58253U General Purpose Option Card
VW3A58301U FIPIO® Communication Card
VW3A58302U MODBUS® Plus Communication Card
VW3A58303U MODBUS/UNITELWAY™ Communication Card
VW3A58304EU Interbus S Communication Card. Requires external power supply.
VW3A58306U RS485 Cable w/ MODBUS Mapping Guide
VW3A58307U Profibus DP Communication Card
VW3A58701 DB Transistor for ATV58HU09M2 and U18M2
VW3A58821 Fan Kit for ATV58HU09M2 and U18M2
VW3A58822 Fan Kit for ATV58HU29M2, U41M2, and U18N4 to U41N4
VW3A58823 Fan Kit for ATV58HU54M2, U72M2, and U54N4 to U90N4
VW3A58824 Fan Kit for ATV58HU90M2, D12M2, and D12N4 to D23N4
VW3A58825 Fan Kit for ATV58HD16M2, D23M2, and D28N4 to D46N4
VW3A58826 Fan Kit for ATV58HD28M2 to D46M2 and D54N4 to D79N4
VW3A58831 EMC Kit for ATV58HU09M2 and U18M2
VW3A58832 EMC Kit for ATV58HU29M2, U41M2, and U18N4 to U41N4
VW3A58833 EMC Kit for ATV58HU54M2, U72M2, and U54N4 to U90N4
VW3A58834 EMC Kit for ATV58HU90M2, D12M2, and D12N4 to D23N4
VW3A58842 Conduit Box Kit for ATV58HU09M2 and U18M2
VW3A58843 Conduit Box Kit for ATV58HU29M2, U41M2, and U18N4 to U41N4
VW3A58844 Conduit Box Kit for ATV58HU54M2, U72M2, and U54N4 to U90N4
VW3A58845 Conduit Box Kit for ATV58HU90M2, D12M2, and D12N4 to D23N4
VW3A58846 Conduit Box for ATV58HD16M2, D23M2, and D28N4 to D46N4
VW3A58847 Conduit Box for ATV58HD28M2 to D46M2 and D54N4 to D79N4
Continued on
next page.
ALTIVAR 58 Keypad Display VVDED397047NA
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VW3A66711 DB Resistor Kit for ATV58HU09M2, U18M2, U18N4 to U72N4
VW3A66712 DB Resistor Kit for ATV58HU29M2, U41M2, U90N4, D12N4
VW3A66713 DB Resistor Kit for ATV58HU54M2, U72M2, D16N4, D23N4
VW3A66714 DB Resistor Kit for ATV58HU90M2 and D12M2
Catalog No. Description
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02/01 Index
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Symbols
+SP 45
+speed/-speed 50
Numerics
2-wire control 40, 49
3-wire control 39, 49
50/60 Hz switch 10
A
AC2 32, 35, 47
ACC 25, 27
acceleration ramp 27
access code 17, 69
access locking switch 15, 17
ACL 65
AdC 36
Add 44
address 44
analog inputs
assignable functions 45
use of 57
analog outputs
assignable functions 46
use of 61
AnF 80
AOH 42
AOL 42
Atr 63
auto-manual. See reference
switching
automatic restart 63
Auto-tuning 33, 34, 56
B
bEn 31, 47, 60
bEt 31, 47, 60
BLC 46, 47, 59
BLS 41
BnS 41
brA 35
brake logic 59
brake engage frequency 31,
60
brake engage time 31, 60
brake release current 31, 60
brake release frequency 31,
60
brake release time 31, 60
brL 31, 47, 60
brt 31, 47, 60
bSP 7, 41
bus voltage measurement 75
C
catch on the fly 65
CFF 81
CFI 81
CHP 45, 47
CLI 25, 36
CnF 80
coast to stop. See freewheel
stop
COd 67, 69
communication network fault
80
communication option card 16,
71
configuration
saving of 67
transfering 67
configuration fault 81
CoS 34
cos phi 34
CrF 80
CrH 42, 65
CrL 42, 65
CTA 46, 47, 59
Ctd 31, 47, 59
current
nominal motor 34
threshold 31, 59
current limit 31, 36
custom configuration 23
customer application card 16,
71
D
dc injection braking 36, 54, 58
current level 30
time 28
dCb 25
dCF 36, 47, 54
DCI 45, 47
dE2 32, 35, 47, 66
dEC 25, 27, 66
deceleration ramp 27
deceleration ramp adaptation
35
drive overheating 79
drive run relay 58
ALTIVAR 58 Keypad Display VVDED397047NA
Index 02/01
92 © 2001 Schneider Electric All Rights Reserved
E
EEF 80
EEP 43
EEPROM fault 80
energy savings 35
EnG 67
EPF 64, 80
external fault 80
F
F1S 67
F2S 67
F3S 67
F4S 67
factory settings
returning to 67
see macro-configuration
fast stop 54
deceleration ramp coefficient
36
faults
codes and messages 79
resetting 55, 64, 73
partial 55
total 55
FbS 31, 47, 57
FCL 65
Fdb 7, 35
FLA 46, 59
FLG 27
FLO 45
FLr 65
force to local 56
forward 49
FOt 67
FR2 46
FRE 67
freewheel stop 54
frequency
jump 28
loop gain 27
maximum 35
nominal motor 34
reference attained 59
threshold 31
threshold attained 58
FrH 25
FRP 66
FrS 34
Frt 32, 35
FST 45, 47
FTA 46, 47, 58
Ftd 31, 47, 58
G
GEn 21, 33
H
Hdg 21, 33
HF1 37
HF2 37
high speed 27
high speed attained 59
HSP 27
I
I/O extension card 7, 26
I/O option card 7
Ibr 31, 47, 60
IdC 30, 32, 47
ILF 81
InF 80
InI 81
input phase loss 64, 79
internal communication fault 81
internal fault 80
IPL 64, 66
IR compensation 29, 30, 33
ItH 27
J
JGt 30, 31, 47, 50
JOG 30, 31, 45, 47, 50
jog 50
delay 30, 31
frequency 30, 31
JPF 28
jump frequency 28
K
keypad
command 43
connections 15
function of keys 12
keys
arrows 12
ENT 12
ESC 12
FWD/REV 12
RUN 12
STOP 43
STOP/RESET 12
mounting 9
remote mounting 10
VVDED397047NA ALTIVAR 58 Keypad Display
02/01 Index
© 2001 Schneider Electric All Rights Reserved 93
L
language 21
LCC 25, 27, 43, 56
LCr 25
LEDs 73
LEL 40
LF 37
LFF 64, 79
LFL 65
LFr 25, 27, 43
LFt 25
logic inputs
assignable functions 45
use of 49
logic outputs
use of 58
loss of 4-20 mA follower 65, 79
low speed 27
LSP 27
M
macro-configuration 21, 26
general use 21, 30
material handling 21, 29
modification 23
variable torque 21, 30
mechanical brake 59
menus
access to 17
adjust 26
adjustment 16, 47
application 71
command 16
communication 16, 71
control 39, 47
display 16, 25
drive 16, 33, 47
fault 16, 47, 63
file 16
files 67
I/O 45
I/O assignment 16
identification 24
language 16, 19
macro-configuration 16, 21
motor overheating 80
motor overload 79
motor phase loss 79
motor switching 37, 54
motor thermal protection
current 27
types 65
multiple motors. See motor
switching
N
nCr 34
nLd 35
noise reduction 37
nrd 37
nSP 25, 29, 34
NST 45, 54
nSt 25
O
ObF 35, 64, 79
Obr 25
OCC 46, 58
OCF 79
OFF 64
OHF 25, 64, 79
OLF 64, 79
OPF 79
OPL 58, 64
OPr 7
Opr 25
OSF 64, 79
OtF 64, 80
output contactor command 58
output phase loss 64
overbraking 79
overcurrent 79
overvoltage 79
P
parallel motor operation. See
special motors
password. See access code
PCC 37, 47, 54
PFL 30
PFW 40
PHF 79
PI regulator 57
feedback scaling factor 31
integral gain 31
proportional gain 31
PIC 7, 31, 47, 57
PIF 46, 47
power factor. See cos phi
precharge fault 80
preset speeds 29, 31, 53
programming
principles 19
PS2 45
ALTIVAR 58 Keypad Display VVDED397047NA
Index 02/01
94 © 2001 Schneider Electric All Rights Reserved
PS4 45, 47
PS8 45, 47
PSt 43
pushbuttons 50
R
RAM 43
ramp not followed 80
ramp switching 49
ramps
second ramp 35
types 7, 36
rdY 25
REC 67, 68
reference summing 57
reference switching 53
relay output
assignable functions 46
reverse 49
RFC 46
rFr 25
RGI 47
rIG 31, 47, 57
rIn 40
rln 7
RnF 64
RP2 45, 47, 49
rPG 31, 47, 57
rPt 36
RS485 link 44, 71
RSG 55, 64
RSP 55, 64
RST 46, 47
rSt 47, 55, 64
RUN 46, 58
rUn 25
Run Permissive 54
RV 45
S
SAI 46, 47
SCF 55, 80
SdC 7
Sdc 28
selector switch 51, 52
serial link fault 10, 80
SFB 47
SFr 35, 37
SFt 37
skip frequency
see jump frequency 28
SLF 43, 64, 80
slip compensation 29, 30
SLP 29, 30
SOF 80
-SP 45, 47
SP2 29, 31, 47
SP3 29, 31, 47
SP4 31, 47
SP5 31, 47
SP6 31, 47
SP7 31, 47
SPC 29, 30, 33, 38
SPd 25
special motors 33, 38
speed
nominal motor 34
speed feedback fault 80
SPF 80
SRA 46, 59
StA 27
stability 27
StP 66
STR 67, 68
Str 43, 47, 51
switching frequency 37
synchronous motor operation.
See special motors
T
tCC 39
tCt 40
tdC 28
terminal strip configuration 39
tFr 35
tHd 25
thermal sensor fault 80
thermal state attained 59
thermal state detection 30, 31
tHr 25
tHt 65
TL2 45, 47
tL2 31, 47, 55
tLI 36
tLS 28
torque limit 55
TrN 40
TSA 46, 47, 59
tSF 80
ttd 30, 31, 47
tUn 34
VVDED397047NA ALTIVAR 58 Keypad Display
02/01 Index
© 2001 Schneider Electric All Rights Reserved 95
U
UFr 29, 30, 33
ULn 25
UnS 34
USC 7, 28
USF 66, 79
USP 7
USp 25
V
V/f profile 30
voltage
nominal motor 34
VT 21
ALTIVAR 58 Keypad Display VVDED397047NA
Index 02/01
96 © 2001 Schneider Electric All Rights Reserved
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