ATD7888_rev_0618 ATD7888 Rev 0618

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ATD-7888

IS-F35-1V-S50
06/18

STAGE 1 - ATD-7782

Filter Instruction Sheet
ATD-7782
(ATD-7888)
Bowl
Plastic
Metal
W/sight

Max. Pressure
150 psi
250 psi
250 psi

Temperature Range
40°F to 125°F
40°F to 200°F
40°F to 160°F

WARNING! For compressed air service only. Do not use on life support systems or breathing air
systems. Never use polycarbonate plastic bowls with air supplied by a compressor lubricated
with synthetic oils or oils containing phosphate esters or chlorinated hydrocarbons. They can
carry over into the air distribution system and chemically attack and possibly rupture the bowl.
On these applications use a metal bowl. Also, do not expose the polycarbonate plastic bowl to
materials such as trichloroethylene, acetone or paint thinner. Cleaning fluids or other harmful
materials will craze and/or rupture the bowl. If materials harmful to polycarbonate are present
either inside or outside the bowl, use a metal bowl. For any additional information regarding
chemical compatibility, please contact: General Electric Plastics, One Plastic Ave, Pittsfield, MA.
INSTALLATION: Install dryer so that air flows in the direction indicated by the arrow on the head
of install filter upstream of regulators and lubricators, and as close as possible to the pneumatic
tools or appliance being serviced. Do not instill polycarbonate bowl in pressures that exceed
150psi or where there is a presence of solvents harmful to polycarbonate. In these cases, use a
metal bowl.

1
2
3

MAINTENANCE AND OPERATION: Filtering out of dirt and foreign particles, and the separation of moisture is automatic with air flow. There are no moving parts and no adjustments are
necessary. Accumulated sludge and moisture should be drained off. Sediment should not be
permitted to fill above the lower baffle.

4

Wash filter element at intervals with naphtha to maintain filtering efficiency. To clean element,
depressurize system, unscrew polycarbonate bowl, and unscrew element from head. Dry filter
element thoroughly before reassembling. Clean filter bowl(s) only with soapy water. Inspect
o-ring, replacing if damaged or distorted. Reassemble with care to avoid stripping threads on
bowl. After a metal bowl with sight is tightened, it may be rotated up to 180° for proper viewing.

5

ITEM

DESCRIPTION

4

ELEMENT KIT

2, 3, 5

REPAIR KIT

1, 6

BOWL KIT

NOT SHOWN BOWL KIT (OPTIONAL)

KIT NUMBER
EK35
EK35-5
EK35-3
RKF35
BKF45W
(6 OZ.)
BKF46W
(9 OZ.)
BKF35

NOT SHOWN SIGHT KIT
7
AUTO DRAIN (OPTIONAL)

BKF45M
(6 OZ.)
WK45
5200

8

CKFK

OVERNIGHT DRAIN

CONTENTS
40 MICRON SINTERED BRONZE ELEMENT
5 MICRON SINTERED BRONZE ELEMENT
3 MICRON ABSOLUTE ELEMENT
RETAINER/VANE ASSEMBLY, O-RING, BAFFLE
METAL BOWL, SIGHT, DRAIN COCK, BALL, O-RING

6

METAL BOWL, SIGHT, DRAIN COCK, BALL, O-RING

7

POLYCARBONATE PLASTIC BOWL WITH PUSH
DRAIN, O-RING, BOWL GUARD
METAL BOWL WITHOUT SIGHT, DRAIN COCK, ORING
SIGHT TUBE, RETAINER, INDICATOR BALL, O-RING
FLOAT DRAIN ASSEMBLY, BOWL INSERT, O-RING,
RETAINER RING
OVERNIGHT DRAIN ASSEMBLY, BOWL INSERT, ORING, RETIAINER RING

Model 5200 Internal Float Drain Available (Item #7) To be used for pressures from 30 psi to 175 psi
and from 40°F to 120°F. To order filter with float drain assembled, add suffix “F” to filter model number.

ATD-7888

IS-F45/55-1VS50
06/18

STAGE 2 - ATD-7785

Coalescing Instruction Sheet
ATD-7785
(ATD-7888)
Bowl
Metal
W/Sight
W/Auto Drain

Max. Pressure
250 psi
250 psi
30 psi to 175 psi

Temperature Range
40°F to 200°F
40°F to 160°F
40°F to 120°F

WARNING! For compressed air service only. Do not use on life support systems or breathing
air systems. Metal bowl sight is made of polycarbonate which will craze and/or crack if
exposed to chemicals incompatible with polycarbonate. For any additional information regarding chemical compatibility, please contact: General Electric Plastics, One Plastic Ave,
Pittsfield, MA.
INSTALLATION: Install dryer so that air flows in the direction indicated by the arrow on the
head of unit. Install filter upstream of regulators. If an air dryer is being used, install the filter
downstream from the dryer. In most cases, a particulate pre-filter with a 3 micron absolute
element is recommended to greatly extend the life of the coalescer element. When the
coalescer element becomes clogged with dirt, it must be replaced. If it is kept free from dirt, it
will coalesce oil indefinitely. A pre-filter will remove water and dirt before it reaches the
coalescer, and will reduce maintenance costs. The coalescer filter is then free to remove oil, oil
vapors, and submicron sized particles without prematurely clogging with large particles of dirt
and scale.
WARNING! Units are die cast aluminum, do not torque while installing. Also, pressurize unit
slowly after installation of unit or new element to avoid damage to the element.

1

2
3
4

OPERATION ADJUSTMENTS: If the filter is installed properly, it should give long, trouble-free
service. The pressure drop across the filter should not exceed 10 psi. If the pressure drop
exceeds 10 psi, either the filter element needs to be replaced or the unit is being operated
beyond its capacity and a larger size unit is required. Operating the filter at a pressure drop in
excess of 10 psi will greatly reduce the efficiency of the filter.
DIFFERENTIAL PRESSURE INDICATOR MAINTENANCE (#1 ON THE DRAWING): When
The filter is depressurized, periodically clean and grease the piston o-ring with a non-silicon
ring grease (see item 1 in drawing).
ITEM
1

DESCRIPTION
INDICATOR SIGHT KIT

KIT NUMBER
DPK05

BKF45M
BKF45W
3, 4, 6
REPAIR KIT
RKF45
EK55
ELEMENT KIT
5
EK55A
NOT SHOWN SIGHT KIT
WK45
FBK5
NOT SHOWN MOUNTING BRACKET
8
AUTO DRAIN (OPTIONAL) 5200
2,7

BOWL KIT

CONTENTS
SCREWS, SIGHT GLASS, SPRING BRACKET, O-RING,
INNER & OUTER CYLINDERS, SIGHT DOME
METAL BOWL, DRAIN COCK, O-RING
METAL BOWL, SIGHT, DRAIN COCK, O-RING
RETAINER, O-RING, BAFFLE
.03 MICRON COALESCING ELEMENT (STD)
.01 MICRON COALESCING ELEMENT
SIGHT TUBE, RETAINER, INDICATOR BALL, O-RING
MOUNTING BRACKET, SCREWS
FLOAT DRAIN ASSEMBLY, BOWL INSERT, O-RING,
RETAINER RING

5

6

7

8

ATD-7888

IS-D12-S50
06/18

STAGE 3 - ATD-7889

Desiccant Dryer Instruction Sheet
ATD-7889
(ATD-7888)
Bowl
Metal w/sight

Max. Pressure
250 psi

Temperature Range
40°F to 160°F

WARNING! For compressed air service only. Do not use on life support systems or breathing
air systems. Metal bowl sight is made of polycarbonate resin that will crack if exposed to
solvents or oils containing ethyl acetate, methylene dichlorobenzene or any partially halogenated or aromatic hydrocarbons. For any additional information regarding chemical compatibility, please contact: General Electric Plastics, One Plastic Ave, Pittsfield, MA.
INSTALLATION: Install dryer so that air flows in the direction indicated by the arrow on the
head of the unit. A prefilter combination is always required upstream of the dryer. First stage
filtration with a particulate filter will remove water and solid particles down to 40 microns in
size. Second stage filtrations with a coalescing filter will remove oil and water particulates
down to 0.03 microns.
NOTE: Used desiccant material can be regenerated by spreading the desiccant in a thin layer
in a shallow pan and then heating it in a convection oven at 275°F until a complete color
change occurs, usually within about 3 hours. Caution - avoid excessive temperatures and do
not regenerate your desiccant in an oven that is used for food consumption use.
MAINTENANCE AND OPERATION: Care must be taken to change or regenerate the dryer
desiccant material once it appears pink in color. The following steps are to be taken when
recharging the dryer: 1) Shut off air supply and bleed system. 2) Unscrew bowl ring and
remove bowl assembly. 3) Remove used desiccant. 4) Unscrew lead-in bullet from threaded
rod. 5) Remove exhaust tube, exhaust element and gasket. 6) Inspect and clean inside of
exhaust tube if necessary and then reassemble the main assembly. 7) Remove sight retainer
and sight o-ring. 8) Discard used desiccant within the sight body. 9) Fill sight body with new
or regenerated desiccant. 10) Secure sight and o-ring by hand-tightening sight dome retainer.
11) Fill bowl with new or regenerated desiccant to 1/2” from top bowl flange. Replace bowl
assembly and hand-tighten bowl ring. CAUTION: DO NOT REMOVE SIGHT RETAINER
WHILE BOWL IS UNDER PRESSURE.
STORAGE: Store replacement desiccant in a dry area making certain that the jar is tightly
sealed with a shelf life noted.
ITEM
1, 2, 3, 4

DESCRIPTION
BOWL KIT

5, 6, 7, 8, REPAIR KIT
9, 13, 14

10, 11, 12 ELEMENT KIT
NOT
SHOWN

SIGHT KIT

KIT NUMBER CONTENTS
ATD-7889
BKD1206
BOWL O-RING, BOWL ASSY W/SIGHT, BOWL
ADAPTER, BOWL RING
RKD1206
EXT. RETAINING E-RING, LEAD IN O-RING,
LEAD IN BULLET, EXHAUST TUBE, THREADED
ROD, DRAIN PLUG ADAPTER O-RING
EKD1206
DISPERSION FILTER, EXHAUST ELEMENT
GASKET
SIGHT BODY, O-RINGS, RETAINING NUT, SIGHT
SKD10
DOME, DOME RETAINER

NOTE: To prevent excessive pressure drop, it is recommended that the exhaust element be
replaced whenever the desiccant is replaced or discharged.

1
(O-RING)

10
5
6
7
8

11

9
12
13
14
2

3
4

ATD-7888

IS-B75-1-S50
06/18

STAGE 4 & 5 - ATD-7790

Filter / Regulator Instruction Sheet
ATD-7790
(ATD-7888)

Bowl
Metal
W/Sight
W/Auto Drain

Max. Pressure
250 psi
250 psi
30 psi to 175 psi

Temperature Range
40°F to 200°F
40°F to 160°F
40°F to 120°F

WARNING! For compressed air service only. Do not use on life support systems or breathing air systems. Never use polycarbonate plastic bowls with air supplied by a compressor lubricated with synthetic oils or oils containing phosphate esters or chlorinated
hydrocarbons. They can carry over into the air distribution system and chemically attack and possibly rupture the bowl. On these
applications use a metal bowl. Also, do not expose the polycarbonate plastic bowl to materials such as trichloroethylene, acetone
or paint thinner. Cleaning fluids or other harmful materials will craze and/or rupture the bowl. If materials harmful to polycarbonate
are present either inside or outside the bowl, use a metal bowl. For any additional information regarding chemical compatibility,
please contact: General Electric Plastics, One Plastic Ave, Pittsfield, MA.
MAINTENANCE AND OPERATION:
FILTER: Filtering out of dirt and foreign particles, and the separation of moisture is automatic with air flow. There are no moving
parts and no adjustments are necessary. Accumulated sludge and moisture should be drained off. Sediment should not be
permitted to fill above the lower baffle.
Wash filter element at intervals with naphtha to maintain filtering efficiency. To clean element, depressurize system, unscrew
polycarbonate bowl, and unscrew element from head. Dry filter element thoroughly before reassembling. Clean filter bowl(s) only
with soapy water. Inspect o-ring, replacing if damaged or distorted. Reassemble with care to avoid stripping threads on bowl. After
a metal bowl with sight is tightened, it may be rotated up to 180° for proper viewing.
REGULATOR: The regulator will accurately control secondary pressure between 2 and 125 PSI. The self-bleed venting feature
permits use on dead end applications.
After the regulator is installed, back off pressure adjusting knob before the air is turned on. Turn on the air supply and regulate
the adjusting knob until pressure gauge shows the desired pressure. To lock adjusting knob, push down until knob snaps into
locking groove. To make regulator tamper-resistant, remove adjusting knob from unit. Regulator may be adjusted by replacing
knob.
IMPORTANT! Use care to avoid screwing fittings too far into body of units as it may close internal ports. Normally finger tight plus
one turn will seal.
TAMPER RESISITANT OPTION: The tamper-resistant cap (P/N 75104) has been provided in the plastic bag to ensure that the
reduced pressure cannot be tampered with. To make the unit “tamper-resistant”, proceed as follows:
Turn the adjustment knob until desired pressure is reached. Remove the adjustment knob by pulling upward. Install the tamper
resistant cap in its place.
NOTE: To make permanently tamper-resistant, LOCTITE the cap into place.
CAUTION: By permanently applying LOCTITE to keep the tamper-resistant cap into place, the pressure adjustment cannot be
changed.

T

L TO ADJUS
UL

(ATD-7888)

SH TO LOCK
PU

1

2
ITEM
1
2

3
9
NOT SHOWN

DESCRIPTION
REGULATOR BONNET
REPAIR KIT
ADJUSTING SPRING KIT

KIT NUMBER
SC35
SC35T
SK35
SK35L
SK35H
DIAPHRAGM REPAIR KIT DK35
DK35N
ELEMENT KIT
EK35-3
EK35-5
BOWL KIT
BKF35

4, 11, 13
4, 11, 12, 13
4, 11, 12, 13
5, 6, 7, 8, 10

VALVE KIT

12

SIGHT GLASS

NOT SHOWN
14
15
16

BKF45M
(6 oz.)
BKF45W
(6 oz.)
BKF46W
(9 oz.)
VKB75
WK45

OVERNIGHT DRAIN
CKFK
(OPTIONAL)
AUTO DRAIN KIT (OPTIONA5200
MOUNTING BRACKET
RBK5
PANEL MOUNT RING
PKR35

CONTENTS
CAP, BONNET LOCK SCREWS
T-HANDLE
ADJUSTING SPRING, 2-125 PSI
ADJUSTING SPRING, 2-60 PSI
ADJUSTING SPRING, 2-250 PSI
VALVE ASSEMBLY, O-RING, SPRING
GASKET, BACK CAP
3 MICRON ABSOLUTE ELEMENT
5 MICRON SINTERED BRONZE ELEMENT
POLYCARBONATE PLASTIC BOWL WITH PUSH DRAIN, ORING, BOWL GUARD
METAL BOWL WITHOUT SIGHT, DRAIN COCK, O-RING
METAL BOWL, SIGHT, DRAIN COCK, BALL, O-RING

3

4

METAL BOWL, SIGHT, DRAIN COCK, BALL, O-RING
VALVE PLUNGER, SPRING, O-RING, VANE ASSEMBLY,
BAFFLE
SIGHT TUBE, O-RINGS
OVERNIGHT DRAIN ASSEMBLY, BOWL INSERT, O-RING,
RETAINER RING
FLOAT DRAIN ASSEMBLY
MOUNTING BRACKET, SCREWS
PANEL MOUNT RING

5
6
7
8

9

15

16

10

11
12
14
13

P

Filter / Regulator Instruction Sheet (Continued)
ATD-7790

IS-IK50-S50
06/18

MODULAR CONNECTOR INSTRUCTION SHEET
Assemble and Disassemble Units Quickly and Easily
Change Units
On-Line Without
Disturbing Piping

Install the end port O-ring in the
end port. O-ring groove provided
on each product end port.

Slide the insert onto the product
end port. The insert will now be
held in place by the end port
safety bars.

Align the insert lock plate assembly
with the insert plate holes.

Tighten to snug ¿W which will mechanically lock the insert in place
and form a wedge O-ring seal with
the end port.
Simply unscrew lock plates and slide
unit out. Reverse the procedure to
install.

When assembling combinations
together use a connector insert
kit or diverter insert kit

Slide the insert against the O-ring
seal on product.

Pipe Port
Insert

Then repeat this process with the
end port seal on the next product
keeping in mind the direction of
ÀRw.
Connector
Insert

Lock up the insert plate and simply
repeat this process for linking up
additional product.
Pipe Port
Insert

This exploded view drawing
illustrates the engineering
uniqueness of the modular
system. Components shown
can be ordered as a total system, or as individual items.

O-Rings
Lock Plate
Assembly

Filter

Regulator

Lubricator

Item

Kit Description

Kit Number Contents

2, 3, 4

Modular Connector Insert Kit

IK50

1, 3, 4

1/4 NPT Pipe Port Kit

IK52

Modular insert, cover plate assembly, (2) O-Rings
(2) 1/4 NPT Modular Pipe Ports, (2) Cover Plate
Assemblies, (2) O-Rings

3/8 NPT Pipe Port Kit

IK53

(2) 3/8 NPT Modular Pipe Ports, (2) Cover Plate
Assemblies, (2) O-Rings

1/2 NPT Pipe Port Kit

IK54

(2) 1/2 NPT Modular Pipe Ports, (2) Cover Plate
Assemblies, (2) O-Rings

3/4 NPT Pipe Port Kit

IK56

(2) 3/4 NPT Modular Pipe Ports, (2) Cover Plate
Assemblies, (2) O-Rings

Not

1/4 NPT Diverter Modular Kit

DK52

Shown

(1) 1/4 NPT Diverter Module, (2) Cover Plate
Assemblies, (2) O-Rings

3/8 NPT Diverter Modular Kit

DK53

(1) 3/8 NPT Diverter Module, (2) Cover Plate
Assemblies, (2) O-Rings

1/4 NPT - 3 Port Diverter
Modular Kit

DK54

(1) 1/4 NPT - 3 Port Diverter Module, (1) Cover
Plate Assembly, (1) O-Ring

ATD-78881
Filter Element Change Kit for ATD-7888

Complete Filter Change Kit Includes:
Stage 1 - 5 micron particulate filter element (EK35-5)
Stage 2 - .01 micron oil removing filter element (EK55A)
Stage 3 - Desiccant Dryer dispersion element & intake tube element (EKD1206), O-Ring (3460-70)
Stage 4/5 - 3 micron absolute filter element (EK35-3)
Stage 1, 2 or 4 - Spare O-Ring (1560-70)
Stage 4/5 - Element Gasket (33089)

EK35-3
33089

1560-70

3460-70

EK35-5

EKD1206

EK55A
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Swatch Colorant Magenta         : 0.000000, 0.000000, 100.000000, 0.000000, 0.000000, 0.000000, 100.000000, 100.000000, 100.000000, 90.000004, 80.000001, 50.000000, 35.000002, 0.000000, 0.000000, 0.000000, 0.000000, 10.000002, 30.000001, 0.000000, 10.000002, 14.999998, 50.000000, 94.999999, 100.000000, 100.000000, 100.000000, 100.000000, 100.000000, 94.999999, 25.000000, 44.999999, 50.000000, 60.000002, 39.999998, 50.000000, 60.000002, 64.999998, 69.999999, 69.999999, 0.000000, 0.000000, 0.000000, 0.000000, 0.000000, 0.000000, 0.000000, 0.000000, 0.000000, 0.000000, 0.000000, 100.000000, 75.000000, 10.000002, 10.000002, 90.000004, 90.000004
Swatch Colorant Yellow          : 0.000000, 0.000000, 100.000000, 100.000000, 100.000000, 0.000000, 0.000000, 0.000000, 90.000004, 84.999996, 94.999999, 100.000000, 84.999996, 90.000004, 100.000000, 100.000000, 100.000000, 100.000000, 94.999999, 75.000000, 44.999999, 0.000000, 0.000000, 5.000001, 25.000000, 0.000000, 0.000000, 35.000002, 50.000000, 19.999999, 39.999998, 50.000000, 60.000002, 64.999998, 64.999998, 75.000000, 80.000001, 90.000004, 100.000000, 80.000001, 0.000000, 0.000000, 0.000000, 0.000000, 0.000000, 0.000000, 0.000000, 0.000000, 0.000000, 0.000000, 0.000000, 100.000000, 100.000000, 94.999999, 100.000000, 0.000000, 0.003099
Swatch Colorant Black           : 0.000000, 100.000000, 0.000000, 0.000000, 0.000000, 0.000000, 0.000000, 0.000000, 10.000002, 0.000000, 0.000000, 0.000000, 0.000000, 0.000000, 0.000000, 0.000000, 0.000000, 10.000002, 30.000001, 0.000000, 0.000000, 0.000000, 0.000000, 0.000000, 25.000000, 0.000000, 0.000000, 10.000002, 0.000000, 0.000000, 0.000000, 5.000001, 25.000000, 39.999998, 0.000000, 10.000002, 25.000000, 35.000002, 50.000000, 69.999999, 100.000000, 89.999402, 79.998797, 69.999701, 59.999102, 50.000000, 39.999402, 29.998803, 19.999701, 9.999102, 4.998803, 0.000000, 0.000000, 0.000000, 0.000000, 0.000000, 0.003099
Producer                        : Acrobat Distiller 11.0 (Windows)
Author                          : jlovetto
EXIF Metadata provided by EXIF.tools

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