GE Dishwasher EDW GSD PDW 31 9085
2013-04-09
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g GE Consumer Home Services Training TECHNICAL SERVICE GUIDE Triton XL Dishwashers MODEL SERIES: EDW4000 EDW4060 GSD6200 GSD6300 GSD6600 GSD6660 GSD6700 PUB # 31-9085 PDW7300 PDW7700 PDW7800 PDW7880 09/01 ! IMPORTANT SAFETY NOTICE The information in this service guide is intended for use by individuals possessing adequate backgrounds of electrical, electronic, and mechanical experience. Any attempt to repair a major appliance may result in personal injury and property damage. The manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use. WARNING To avoid personal injury, disconnect power before servicing this product. If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks. RECONNECT ALL GROUNDING DEVICES If grounding wires, screws, straps, clips, nuts, or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened. GE Consumer Home Services Training Technical Service Guide Copyright © 2001 All rights reserved. This service guide may not be reproduced in whole or in part in any form without written permission from the General Electric Company. Table of Contents Table of Contents Introduction ......................................................................................................... 2 Nomenclature ...................................................................................................... 3 Control Panel Features5 Profile Models ................................................................................................. 4 GE Models ....................................................................................................... 6 Component Locator Views .................................................................................. 9 Dishwasher Components 5 Door Components ........................................................................................ 13 Escutcheon Keypad Assembly .................................................................... 13 Control Module ............................................................................................. 14 Detergent/Rinse Module ............................................................................. 14 Stainless Steel Bowed Panel (on some models) ...................................... 15 Door Interlock Switch................................................................................... 16 Bottom Door Seal ......................................................................................... 17 Drain System ................................................................................................. 17 Circulation System ....................................................................................... 18 Fill Funnel ...................................................................................................... 20 Calrod® Heating Element ............................................................................. 20 Turbidity Sensor ........................................................................................... 21 Water Valve and Flood Switch ..................................................................... 22 Active Vent .................................................................................................... 23 Flashing Display Lights X .................................................................................. 24 Service Mode X.................................................................................................. 25 Factory Test Mode X .......................................................................................... 26 Washability Complaints ...................................................................................... 27 Cycle Progression Charts ................................................................................. 28 Wiring Diagram X................................................................................................ 29 Parts List ............................................................................................................. 30 Reviewz .............................................................................................................. 38 Warrantyx Profile Models ............................................................................................... 39 GE Models ..................................................................................................... 40 –1– Introduction The new Triton XL Dishwashers are packed with features to get your dishes cleaner, pots and pans spotless, and keep your kitchen quieter... and with a power usage of 477 kWhr/yr, they have an “EnergyStar” rating. The Triton XL Dishwashers have 3 wash arms that provide complete coverage, eliminating prerinsing, soaking, and scrubbing. The ExtraCleanTM sensor incorporates a thermistor Auto Temp control and measures the water turbidity in 5 levels of cleanliness. The 100% triple-water filtration, with extra fine filter, eliminates recirculating food particles. The PiranhaTM hard food disposer grinds and pulverizes any other food particles. Triton XL Dishwashers run quieter thanks to our QuietPowerTM motor, PermaTuf® tub, and the QuietPower IV sound insulation, Thinstall. The dual wattage Calrod® heater draws 835 W when it is wet to heat the water faster and, during the drying cycle, drops to 700 W for gentler drying. The information on the following pages will help you service these new Triton XL Dishwashers effectively and efficiently. –2– Nomenclature Model Number P D W 7 3 0 0 G 0 0 W W Brand P = Profile E = General Electric - NATM G = General Electric Product Type CD - Counter Top SD = Standard SM = Spacemaker RF = Retrofit Exterior Color BB = Black CC = Bisque SS = Stainless Steel WW = White DW = Dishwasher SC = Convertable SS = Compact (18 in.) HD = Home Depot Derivative Engineering Model Suffix Model Designator Designates features–the higher the number, the more features. Model Year Designator Nomenclature Serial Number The first two characters of the serial number identify the month and year of manufacture. Example: AA123456S = January, 2001 The serial plate of your dishwasher is located on the tub wall just inside the door. A - JAN D - FEB F - MAR G - APR H - MAY L - JUN M - JUL R - AUG S - SEP T - OCT V - NOV Z - DEC 2005 - H 2004 - G 2003 - F 2002 - D 2001 - A 2000 - Z 1999 - V 1998 - T 1997 - S 1996 - R 1995 - M 1994 - L The letter designating the year repeats every 12 years. Example: T - 1974 T - 1986 T - 1998 Note: The service information sheet is located under the control panel. –3– Control Panel Features Profile Models Throughout this manual, features and appearance may vary from your model. 1 6 TIME REMAINING 3 5 4 2 Control Settings 1 Status Indicator Lights The Status display tells you what’s happening while the dishwasher is in operation and may flash, indicating a malfunction (see page 86). The lights will come ON indicating the sequence of operation the dishwasher is in. SENSING Displayed while the ExtraClean™ Sensor is measuring the amount of soil and temperature of water. The dishwasher will adjust the selected cycle to achieve optimal performance. WASHING Displayed during prewash and main wash periods. RINSING Displayed during rinse periods. DRYING Displayed during HEATED DRY. SANITIZED Displayed when cycle has met sanitization conditions. Light remains ON until door is opened. CLEAN Displayed when a wash cycle is complete. The light will remain ON until door is opened. 2 Time Remaining Display (on some models) Displays the minutes remaining until the cycle is complete. The display may adjust the remaining time while the Sensing light is on. 3 Selections The light above the selected pad will be ON to indicate which WASH CYCLE has been selected. ANTI-BACTERIA Heavy 10.0 gal., 93 min. Medium 8.6 gal., 90 min. Light 7.2 gal., 90 min. This cycle raises the water temperature in the final rinse to sanitize your dishware. The cycle length will vary depending on the temperature of your inlet water. NOTE: The Anti-Bacteria cycle is monitored for sanitization requirements. If the cycle is interrupted during or after the main wash portion or if the incoming water temperature is so low that adequate water heating cannot be achieved, the sanitizing conditions may not be met. In these cases, the sanitized light will not illuminate at the end of the cycle. NOTE: NSF certified residential dishwashers are not intended for licensed food establishments. –4– COOK Heavy 11.4 gal., 95 min. WARE Medium 10.0 gal., 71 min. Light 10.0 gal., 66 min. This cycle is meant for heavily soiled dishes or cookware with dried-on or baked-on soils. This cycle may not remove burned-on foods. Everyday dishes are safe to be used in this cycle. NORMAL WASH Heavy 9.9 gal., 74 min. Medium 7.0 gal., 61 min. Light 5.6 gal., 48 min. This cycle is for medium/heavily soiled dishes and glassware. SPEED CYCLE Heavy 9.3 gal., 36 min. Medium 7.2 gal., 36 min. Light 5.7 gal., 33 min. This cycle is for everyday dishes and glassware. CHINA CRYSTAL Heavy 10.0 gal., 49 min. Medium 7.2 gal., 36 min. Light 7.2 gal., 36 min. This cycle is for lightly soiled china and crystal. GLASSES Heavy 10.0 gal., 45 min. (on some models) Medium 7.2 gal., 33 min. Light 7.2 gal., 32 min. This cycle is specifically designed for glasses. RINSE ONLY Heavy 2.9 gal., 7 min. Light 1.4 gal., 3 min. For rinsing partial loads that will be washed later. Do not use detergent with this cycle. NOTE: This dishwasher is equipped with an ExtraClean™ Sensor with automatic temperature control; therefore cycle length and time may vary depending on soil and temperature conditions. NOTE: Only the Anti-Bacteria cycle has been designed to meet the requirements of Section 6, NSF 184 for soil removal and sanitization efficacy. 4 Enhancements The light above the selected pad will be ON to indicate which ENHANCEMENT has been selected. PRE For use with heavily soiled and/or dried-on, baked-on soils. This option MUST be selected WASH PRIOR to starting the cycle. This option adds 16 minutes to the cycle time. NOTE: Cannot be selected with RINSE ONLY cycle. HEATED DRY Shuts off the drying heat option. Dishes air dry naturally and energy is saved. For faster air dry, Light OFF you can prop the door open after the CLEAN light illuminates. HEATED DRY Turns the heater on for fast drying. This will extend the time to your wash cycle by 8 minutes Light ON for the SPEED CYCLE and 20 minutes for all other cycles. NOTE: Cannot be selected with RINSE ONLY cycle. LOCK You can lock the controls to prevent any selections from being made. Or you can lock the controls after you have started a cycle. Children cannot accidentally start dishwasher by touching pads with this option selected. To unlock the dishwasher controls, press and hold the HEATED DRY pad for 3 seconds. To lock the dishwasher, press and hold the HEATED DRY pad for 3 seconds. The light above the LOCK pad will turn off. ADDED HEAT When selected, the NORMAL WASH cycle will run longer with heating elements on to improve both wash and dry performance. NOTE: Cannot be selected with RINSE ONLY cycle. –5– DELAY HOURS You can delay the start of a wash cycle for up to 9 hours (on some models). Press the DELAY HOURS pad to choose the number of hours you want to delay the start of the cycle, then press START/RESET. The machine will count down and start automatically at the correct time. Pressing START/RESET a second time will cancel the DELAY START selection. NOTE: If you forget to fully close the door a reminder signal will beep until you do so. RESET To change a cycle after washing starts, touch the START/RESET pad to cancel the cycle. The START/RESET light will flash while the water is pumped out if needed. This takes approximately 90 seconds. When the light stops flashing, the dishwasher can be reprogrammed and restarted. 5 6 Start Close the dishwasher door and select the cycle and desired enhancements. Touch the START/RESET pad to begin the cycle. Water fill begins, and approximately 60 seconds later the wash action begins. NOTE: The dishwasher remembers your last cycle so you don’t have to reprogram each time. When the dishwasher door is fully closed, the control panel lights will display the last settings you selected. If you don’t want to change any of the settings, simply touch the START/RESET pad to begin the cycle. If the door is closed the indicator lights will turn off if the START/RESET pad is not selected within two minutes. To activate the display, open and close the door or press any pad. Also, if a power failure occurs, NORMAL and HEATED DRY will automatically be programmed. Make any new selections and touch the START/RESET pad to begin the cycle. Clean The CLEAN light is illuminated when a wash cycle is complete. The light will stay ON until the door is opened. GE Models You can locate your model number on the tub wall just inside the door. Throughout this manual, features and appearance may vary from your model. 1 5 4 2 3 Control Settings 1 Status Indicator Lights The Status display tells you what’s happening while the dishwasher is in operation and may flash, indicating a malfunction (see page 86). The lights will come ON indicating the sequence of operation the dishwasher is in. SENSING Displayed while the ExtraClean™ Sensor is measuring the amount of soil and temperature of water. (on some models) The dishwasher will adjust the selected cycle to achieve optimal performance. WASHING Displayed during prewash and main wash periods. (on some models) RINSING Displayed during rinse periods. (on some models) DRYING Displayed during HEATED DRY. (on some models) SANITIZED Displayed when cycle has met sanitization conditions. Light remains ON until door is opened. CLEAN Displayed when a wash cycle is complete. The light will remain ON until door is opened. –6– 2 ExtraClean™ Sensor Selections The light above the selected pad will be ON to indicate which ExtraClean™ Sensor Selection has been selected. ANTI-BACTERIA Heavy 10.0 gal., 93 min. Medium 8.6 gal., 90 min. Light 7.2 gal., 90 min. This cycle raises the water temperature in the final rinse to sanitize your dishware. The cycle length will vary depending on the temperature of your inlet water. NOTE: The Anti-Bacteria cycle is monitored for sanitization requirements. If the cycle is interrupted during or after the main wash portion or if the incoming water temperature is so low that adequate water heating cannot be achieved, the sanitizing conditions may not be met. In these cases, the sanitized light will not illuminate at the end of the cycle. NOTE: NSF certified residential dishwashers are not intended for licensed food establishments. POTS Heavy 11.4 gal., 95 min. & PANS Medium 10.0 gal., 71 min. Light 10.0 gal., 66 min. This cycle is meant for heavily soiled dishes or cookware with dried-on or baked-on soils. This cycle may not remove burned-on foods. Everyday dishes are safe to be used in this cycle. NORMAL WASH Heavy 9.9 gal., 74 min. Medium 7.0 gal., 61 min. Light 5.6 gal., 48 min. This cycle is for medium/heavily soiled dishes and glassware. SPEED CYCLE or SPEED WASH Heavy 9.3 gal., 36 min. Medium 7.2 gal., 36 min. Light 5.7 gal., 33 min. This cycle is for everyday dishes and glassware. CHINA CRYSTAL Heavy 10.0 gal., 49 min. (on some models) Medium 7.2 gal., 36 min. Light 7.2 gal., 36 min. This cycle is for lightly soiled china and crystal. RINSE ONLY Heavy 2.9 gal., 7 min. Light 1.4 gal., 3 min. For rinsing partial loads that will be washed later. Do not use detergent with this cycle. NOTE: This dishwasher is equipped with an ExtraClean™ Sensor with automatic temperature control; therefore cycle length and time may vary depending on soil and temperature conditions. NOTE: Only the Anti-Bacteria cycle has been designed to meet the requirements of Section 6, NSF 184 for soil removal and sanitization efficacy. 3 Extras The light above the selected pad will be ON to indicate which EXTRA has been selected. EXTRA For use with heavily soiled and/or dried-on, baked-on soils. This option MUST be selected SCRUB PRIOR to starting the cycle. This option adds 16 minutes to the cycle time. NOTE: Cannot (on some models) be selected with RINSE ONLY cycle. HEATED DRY Shuts off the drying heat option. Dishes air dry naturally and energy is saved. For faster air dry, Light OFF you can prop the door open after the CLEAN light illuminates. HEATED DRY Turns the heater on for fast drying. This will extend the time to your wash cycle by 8 minutes Light ON for the SPEED CYCLE and 20 minutes for all other cycles. NOTE: Cannot be selected with RINSE ONLY cycle. –7– LOCK You can lock the controls to prevent any selections from being made. Or you can lock the controls after you have started a cycle. Children cannot accidentally start dishwasher by touching pads with this option selected. To unlock the dishwasher controls, press and hold the HEATED DRY pad for 3 seconds. To lock the dishwasher, press and hold the HEATED DRY pad for 3 seconds. The light above the LOCK pad will turn off. EXTRA When selected, the NORMAL WASH cycle will run longer with heating elements on to HOT WASH improve both wash and dry performance. NOTE: Cannot be selected with RINSE ONLY cycle. DELAY HOURS You can delay the start of a wash cycle for up to 8 hours (on some models). Press the DELAY HOURS pad to choose the number of hours you want to delay the start of the cycle, then press START/RESET. The machine will count down and start automatically at the correct time. Pressing START/RESET a second time will cancel the DELAY START selection. NOTE: If you forget to fully close the door a reminder signal will beep until you do so. RESET To change a cycle after washing starts, touch the START/RESET pad to cancel the cycle. The START/RESET light will flash while the water is pumped out if needed. This takes approximately 90 seconds. When the light stops flashing, the dishwasher can be reprogrammed and restarted. 4 5 Start Close the dishwasher door and select the cycle and desired enhancements. Touch the START/RESET pad to begin the cycle. Water fill begins, and approximately 60 seconds later the wash action begins. NOTE: The dishwasher remembers your last cycle so you don’t have to reprogram each time. When the dishwasher door is fully closed, the control panel lights will display the last settings you selected. If you don’t want to change any of the settings, simply touch the START/RESET pad to begin the cycle. If the door is closed the indicator lights will turn off if the START/RESET pad is not selected within two minutes. To activate the display, open and close the door or press any pad. Also, if a power failure occurs, NORMAL and HEATED DRY will automatically be programmed. Make any new selections and touch the START/RESET pad to begin the cycle. Clean The CLEAN light is illuminated when a wash cycle is complete. The light will stay ON until the door is opened. FLASHING DISPLAY LIGHTS Status Indicator Lights START/RESET CLEAN What It Means Cycle has been interrupted by pressing the START/RESET keypad. Light will quit flashing after the dishwasher automatically drains out the water. Unit has no water. Check the water supply. If water is turned on call for service. –8– Component Locator Views Door View (Panel and Escutcheon Removed) Flapper (Active Vent) Vent Driver (Active Vent) Door Interlock Switch Control Module Detergent/ Rinse Agent Module Factory Test Cable Flood Switch Circulation Pump –9– House Electrical Supply Junction Box Door View (Front Panel ONLY Removed) Active Vent Escutcheon Keypad Assembly Latch Handle Bottom View Circulation Pump Motor Flood Switch Control Module Junction Box FRONT FRONT Water Valve Factory Test Cable Connector Turbitity Sensor Drain Line Check Valve BACK BACK Drain Pump Heating Element Retaining Nuts High Drain Loop – 10 – Sump Inside View Upper Spray Arm Middle Spray Arm Water Supply Connection Main Conduit Lower Spray Arm Heating Element Fine Filter Inlet Cover Hub Inside Door View Detergent/Rinse Module Detergent Compartment Vent (Active Vent) P0003687 – 11 – Side View Drain Tube Assembly Fill Funnel Door Spring Fill Hose Water Valve Drain Line Check Valve P0003689 – 12 – Dishwasher Components Flapper Door Components The door components are accessible by removing 3 Phillips screws from each side of inner door and 2 T20 torx screws from the bottom of the door. Carefully separate the inner door panel from the outer door panel. To access the active vent, flapper, and door interlock switch, the escutcheon keypad assembly must be removed. Active Vent Electronic Control Interlock Switch Assembly Detergent Module Escutcheon Keypad Assembly The keypad and 2 ribbon cables are a permanent part of the escutcheon and are replaced as a unit. Disassembly Harness Figure 5 Caution: After removing the screws from the escutcheon keypad assembly, the assembly is still attached to the control module by 2 ribbon cables. Dropping or rough handling of the escutcheon will cause the ribbon cable to tear, and the entire escutcheon keypad assembly will need to be replaced. Control Module 1. Remove the outer door panel (see Door Components). 2. Open the door, support the escutcheon keypad assembly, and remove 6 screws from the back side of the escutcheon keypad assembly. Escutcheon Keypad Assembly 3. Remove the 2 ribbon cable connectors from the control module and remove the escutcheon keypad assembly. Assembly IMPORTANT: When reassembling, the active vent flapper must be closed before the escutcheon keypad assembly is installed. Close the active vent flapper by turning the worm gear by hand. Failure to do so will cause a misalignment and an increase in noise level. 1. While supporting the escutcheon keypad assembly, connect the 2 ribbon cable connectors to the control module. Active Vent Worm Gear 2. Open the door. Align the escutcheon and install 6 screws from the back side of the escutcheon keypad assembly. 3. Install the outer door panel (see Door Components). – 13 – Control Module 1 Screw 2 Tabs Removal 1. Remove the outer door panel (see Door Components). 2. Open the door and remove the 3 screws from the back on the right side of the escutcheon keypad assembly. 3. Remove 1 screw from the right side of the control module and slide the module out. 4. Unplug the connectors from the module. Installation P0003697 Note: The gray cable is a factory test cable (see photo) and may be removed when servicing control module. Factory Test Cable 1. Plug connectors into control module. 2. Insert the tabs on the left side of the control module into the slots on the inner door panel and secure the module with 1 screw. Main wash section Cover 3. Install 3 screws on the right side of the escutcheon and replace the outer door panel (see Door Components). Cover Pre-wash latch section Detergent/Rinse Module The door panel must be removed to access the detergent/rinse module. Refer to the Door Component section. Rinse agent adjuster The detergent/rinse module can be activated using service mode. Refer to the Service Mode chapter. The detergent/rinse module automatically dispenses both the detergent and the rinse agent at the appropriate times. The module is activated 2 times during a wash cycle. Indicator window The first time the module is activated (1), the lever slides up the right-hand path of the connecting rod. This action releases the detergent cover. When deactivated (2), the lever returns down the lefthand path and comes to rest under the notch in the center of the connecting rod. At the second activation (3), the lever lifts the connecting rod by the notch. This action lifts the rinse dispenser plunger and releases the rinse agent. When deactivated, the lever returns to its original starting position. 1 2 Dispenser cap 3 L1 Voltage from J2-6 DETERGENT MODULE J2-6 RY 1200-2800 – 14 – DOOR INTERLOCK WX WR NO COM N Stainless Steel Bowed Panel (On Some Models) Disassembly 1. Open the dishwasher door to the fully open (89 degrees open) position. 2. Remove 8 screws (4 screws per side) which hold the outer panel to the door assembly. Be careful not to remove the 2 screws which hold the escutcheon to the door assembly. Do not remove this screw from either side. 3. Slowly close the door. 4. Once the door is closed, remove the 2 screws that connect the bottom of the outer panel to the hinge arms. 5. While holding the outer panel against the door assembly, slowly open the door to about 15 degrees open so the top of the outer panel is in front of the kitchen countertop. If the dishwasher is not installed, the door does not have to be opened. 6. Rotate the bottom of the outer panel out such that the panel is now vertical. 7. Lift up on the stainless steel outer panel such that top corner flanges lift up over the corner cutouts in the escutcheon. Move the panel forward and over the escutcheon so that the panel is totally separated from the door. (See photos of escutcheon and outer panel below.) Assembly 1. Open the door to about 15 degrees open so that the top of the outer panel is in front of the kitchen countertop. If the dishwasher is not installed, the door does not have to be opened. 2. Lift the outer panel up in the vertical position and hang the outer panel over top of the escutcheon. Take care to ensure that the stainless steel panel corner flanges go over and around the escutcheon corner cutouts. 3. While holding the outer panel to the escutcheon, slowly close the door. 4. With the panel hanging over the escutcheon, rotate the bottom of the stainless steel outer panel back so it is flush with the door assembly. Make sure that the sides of the outer panel fit around the hinge arms. 5. Look at the fit between the escutcheon and the stainless steel outer panel front opening. Make – 15 – sure that the protruding ribs from the escutcheon fit inside the stainless steel front opening. Adjust the position of the outer panel up or down, left or right to center the panel with the escutcheon. 6. Once the panel is centered, install the 2 screws in the bottom of the panel to connect the stainless steel outer panel to the hinge arms. Recheck to make sure the escutcheon ribs are protruding through the panel opening. 7. While holding the outer panel against the door assembly, slowly open the door to about 45 degrees open so that the remaining 8 panel screws can be installed (4 screws on each side). Door Interlock Switch The door interlock switch opens the L1 circuit and Neutral circuit when the door is open. Caution: After removing the screws from the escutcheon keypad assembly, the assembly is still attached to the control module by 2 ribbon cables. Dropping or rough handling of the escutcheon will cause the ribbon cable to tear, and the entire escutcheon keypad assembly will need to be replaced. 2 Screws 1. Remove the escutcheon keypad assembly (see Escutcheon Keypad Assembly). 2. Remove 2 screws and the switch from the door. P0003703 3. Carefully remove the cover from the switch and unplug the blade connectors. Note: The wire color code is on the switch cover. DOOR INTERLOCK SWITCH J2-7 BW DOOR BX WX COM NO COM J2-8 DOOR BW WR NO J1-1 P0003705 J1-3 BX N L1 – 16 – Bottom Door Seal Bottom Door Seal The bottom door seal is replaceable by removing the outer door panel (see Door Components). With the door closed, insert a flat-blade screwdriver under the bottom of the door into the channel and twist to break the bead. Open the door and pull the seal from the channel. To install the seal, snap the seal into the channel, working from one side of the door to the other, until the entire bead is complete and the seal slides freely in the channel. Drain System Bottom Door Seal The drain system consists of the following components: • Inlet cover • Sump • Drain pump (includes motor and one-way check valve) • Drain pipe • Check valve (in line with drain pipe) Inlet Cover Main Conduit (sump filter is under inlet cover) Clip Fine Filter The inlet cover prevents large particles from entering the sump. Water entering the drain pump is not filtered by the fine filter (metal) or by the sump filter (plastic). The drain pump is mounted on the sump and contains a one-way check valve. The drain pump is controlled by the control module and can be activated using service mode (refer to the Service Mode chapter). The drain pump pushes the drain water out into the drainpipe. The drainpipe contains a one-way check valve. Hub One Way Check Valve Inlet Cover and Sump Caution: Use care to avoid breaking the clip on the hub when removing the main conduit from hub. INLET Drain Pump Remove the lower wash arm and main conduit to gain access to the inlet cover and sump. OUTLET Drain Pump Check Valve (in-Line) The dishwasher must be removed from its installation to gain access to the drain pump. The drain pump can be activated using service mode (refer to the Service Mode chapter). The drain pump contains a one way check valve. Refer to schematic or strip circuit for motor resistance value. Drain Pipe and Check Valve Sump Drainpipe Drain Pump L1 Output from J2-5 The dishwasher must be removed from its installation to gain access to the check valve that is inline with the drainpipe. – 17 – DRAIN PUMP J2-5 RX M 30 WR DOOR INTERLOCK WX NO COM N L1 Output from J2-5 Dishwasher Doesn’t Drain DRAIN PUMP RX J2-5 M 30 WR DOOR INTERLOCK WX NO COM N Attempt to activate drain pump using service mode (refer to Service Mode chapter). YES NO Pump activate? Check for clogged: inlet cover sump drain pump drain pipe one-way check valve (in drain pipe) Is L1 voltage present at pump? Note: Perform this test with wiring connected and pump under load. YES NO Check for open circuit between control module and pump or between pump and door interlock switch. If circuits OK, replace control module. Check pump for open/ shorted motor winding or for stalled/clogged condition. Circulation System The circulation system consists of the following components: • • • • • • • • • Inlet Cover Fine filter and sump filter Sump Circulation pump Hub Lower spray arm Main conduit Middle spray arm Upper Spray arm Circulation Pump Main Conduit The inlet cover prevents large particles from entering the sump. The fine filter (metal) and sump filter (plastic) prevent fine particles from entering the circulation-pump part of the sump (water entering the drain pump is not filtered by the fine filter or by the sump filter). The circulation pump is controlled by the control module and can be activated using service mode (refer to Service Mode chapter). The pump pushes water up Clip Sump Inlet Cover (sump filter is under inlet cover) Fine Filter – 18 – Hub through the hub to the lower spray arm and to the main conduit. The main conduit supplies water to the middle and upper spray arms. Inlet Cover Caution: Use care to avoid breaking the clip on the hub when removing the main conduit from hub. Remove the lower wash arm and main conduit to gain access to the inlet cover and sump. Fine Filter, Sump Filter, and Sump The dishwasher must be removed from its installation to gain access to the sump. The sump must be removed to allow removal of the fine filter and sump filter. Circulation Pump L1 Output from J2-1 CIRCULATION PUMP Note: It is extremely important that the self-tapping ground-wire screw on the circulation pump is tightened securely. NX J2-1 The dishwasher must be removed from its installation to gain access to the circulation pump. The circulation pump can be activated using service mode (refer to the Service Mode chapter). Refer to schematic or strip circuit for motor resistance value. WR M 10 y arm for bits of her foreign or rotation. Nut Bearing DOOR INTERLOCK WX NO COM Middle Spray Arm -Level Lower Wash Arm Hub Mid Bracket Tab Lift and rotate (ccw) the lower spray arm to remove it from the hub. Clean the screen on the water return if necessary. Upper Rack Middle Wash Arm Refer to illustration for disassembly. Upper Wash Arm Remove screw, plastic bearing, and upper wash arm. Mid Conduit Conduit Carrier – 19 – Screw (Optional) N No Water Circulation Attempt to activate circulation pump using service mode (refer to Service Mode chapter). YES NO Does pump activate? Check for clogged: hub (remove lower wash arm) inlet cover fine filter sump/sump filter Does the pump hum? YES Pump is stalled/clogged. Disconnect power and attempt to turn pump using cooling fins. Motor capacitor is open/ shorted. NO Important: Self tapping ground-wire screw on pump must be tightened securely. Check pump for open/ shorted motor winding. YES NO Is L1 voltage present at pump? Note: Perform test with wiring connected and pump under load. Check for an open circuit between control module and pump or between pump and door interlock switch. If circuits OK, replace control module. L1 Output from J2-1 CIRCULATION PUMP J2-1 NX WR M 10 Fill Funnel DOOR INTERLOCK WX NO COM N Rotate clockwise 1/4 turn to remove. The fill funnel is removable with a quarter turn clockwise. There is an O-ring seal between the fill funnel and the dishwasher tub. Calrod® Heating Element The heating element can be activated using service mode. Refer to the Service Mode chapter. The dual wattage Calrod® heating element draws 835 W when it is wet to heat the water faster and, – 20 – O-ring during the drying cycle, drops to 700 W for gentler drying. HEATING ELEMENT Water inlet temperature must be at least 120 °F for proper drying. Low water inlet temperature will prevent proper convection air movement and increase drying time substantially. DOOR INTERLOCK WR WX NO COM HEATING ELEMENT VX J2-3 19.4-19.8 N J2-4 If the complaint is the dishes are not drying correctly, don’t overlook the rinse agent. A rinse agent will improve the water sheeting action and drying performance. Heating Element Replacement Note: The heating element nuts are located on the underside of the washer, near the back. Ample force is required to remove the nuts. Removing the dishwasher from installation may be required. Heater Grommet 1. Disconnect power and remove wire leads from heating element. 2. Unscrew 2 heating element nuts. Tub 3. Remove 2 screws, 2 heating element supports, and the heating element. Turbidity Sensor Nut Heating Element Support Figure 4 The turbidity sensor measures the amount of suspended particles in the wash water in the sump. As the sump water lays between the 1/4- to 3/8inch gap between the LED transmitter and the receptor during the first fill, the baseline reading is taken. Successive turbidity measurements are supplied to the control module and used to determine whether any prewash or rinse cycles can be skipped. Decisions are based on a comparison of clean water measurements at the beginning of the first fill, measurements taken at selected fills, and water temperature. By measuring the turbidity level, the control module can conserve energy on lightly soiled loads by skipping unnecessary cycles. Note: If the turbidity sensor circuit fails open or shorted, the sensing LED on the control panel will not light and the unit will operate for the maximum amount of time, using the maximum number of wash and rinse fills for the selected cycle. The turbidity sensor also contains the thermisteor for automatic temperature control. Turbidity Sensor Test Turbidity Sensor Heating Element Nuts (Bottom View) TURBIDITY SENSOR GY NX SX OX NTC 1 2 3 4 Factory test mode is the most accurate way to test the turbidity sensor circuit (circuit contains control module, wiring, and turbidity sensor). Refer to the Refer to Wiring Diagram for voltages and pin-outs. Factory Test Mode chapter. – 21 – Replacement Screw To remove the turbidity sensor from the side of the sump, loosen the screw and slide the retaining clamp back. Remove turbidity sensor from the sump and unplug connector from the turbidity sensor. Turbidity sensor shown partially removed. Note: When installing the turbidity sensor, align the key on the sensor with the keyway on the sump. Keyway and Key Water Valve and Flood Switch The water valve is a 120 VAC (L1) solenoid valve that is switched on/off by the control module. The flood switch acts as a safety switch only and does not control normal operation of the water valve. The flood switch opens the L1 side of the water valve circuit. WATER VALVE AND FLOOD SWITCH L1 voltage from J2-2 J2-2 FLOOD SWITCH PX YX NO C WATER VALVE 725-1200 DOOR INTERLOCK WX WR NO COM N Water Valve Replacement The water valve can be replaced with the dishwasher installed. Flood Switch WARNING: Disconnect power to dishwasher before proceeding. Screws 1. Turn off water supply to dishwasher. 2. Remove toekick. 3. Disconnect house plumbing from dishwasher. 4. Remove 2 screws and valve from dishwasher frame. 5. Disconnect connector. 6. Move clamp up, away from valve, and remove valve from hose. Note: To prevent leaks after installation, ensure that hose-to-valve connection is good and that clamp is in place. Water Valve Water Valve Test Clamp 1. Attempt to activate water valve using service mode (see Service Mode chapter). Pump out water as necessary using service mode. If an intermittent failure is suspected, activate water valve 5 times using service mode. Water valve should stay on for 50 - 71 seconds per activation and should not turn on and off during the 50 - 71 second activation time. Water Valve 2. If the water valve is not operating properly or Connector – 22 – water level is low, check the following: Float Dome • Flood switch, flood switch float, and float stem - Flood switch should open when water level is approximately 1/4 in. above the base (bottom) of the float dome. • Resistance through the water valve solenoid coil - Check from yellow wire at flood switch to white/red wire at door interlock switch (Escutcheon keypad assembly must be removed, refer to Escutcheon Keypad Assembly section). • Clogged screen in water valve. Float Float Dome (removed) Water Level Caution: After removing the screws from the escutcheon keypad assembly, the assembly is still attached to the control module by 2 ribbon cables. Dropping or rough handling of the escutcheon will cause the ribbon cable to tear, and the entire escutcheon keypad assembly will need to be replaced. Active Vent The active vent helps to reduce the noise level and heat loss when in the closed position. The control module supplies +/- 12 VDC to the motor. The control module reverses polarity to drive the motor in a clockwise or counterclockwise (open or closed) direction. The vent is closed during the wash cycle and open during the drying cycle (heated and non-heated) and when the unit is not in use. If the vent is closed and the door is opened during the wash cycle, the vent will open. When the door is closed again, the vent will remain open for seven (7) seconds, then close again to finish the cycle. Flapper Vent Drive ACTIVE VENT + or – 12 VDC at J5-1 + or – 12 VDC at J5-2 J5-1 It is normal for steam to come through the active vent during the dry cycle. BX M RX The active vent can be opened and closed using the service mode. Refer to the Service Mode chapter. The active vent can be accessed by removing the escutcheon keypad assembly (see Escutcheon Keypad Assembly section). IMPORTANT: When reassembling, the active vent flapper must be closed before the escutcheon keypad assembly is installed. Close the active vent flapper by turning the worm gear by hand. Failure to do so will cause a misalignment and an increase in noise level. – 23 – ACTIVE VENT MOTOR J5-2 Flashing Display Lights The status display tells you what’s happening while the dishwasher is in operation and may flash, indicating a malfunction. The lights will come on indicating the sequence of operation the dishwasher is in. FLASHING DISPLAY LIGHTS Status Indicator Lights START/RESET CLEAN What It Means Cycle has been interrupted by pressing the START/RESET keypad. Light will quit flashing after the dishwasher automatically drains out the water. Unit has no water. Check the water supply. If water is turned on call for service. – 24 – Service Mode THIS DISHWASHER IS PROGRAMMED WITH A SERVICE MODE TO AID THE TECHNICIAN IN TROUBLESHOOTING THE DISHWASHER. EACH COMPONENT MAY BE CYCLED TO DETECT IF IT IS FUNCTIONING CORRECTLY. COMPONENTS ARE CYCLED BY PRESSING KEYPADS TO THE RIGHT OR LEFT OF THE START/RESET KEYPAD. DETERMINE WHICH TYPE OF CONTROL PANEL IS PRESENT (FLAT OR BOWED) AND THEN USE THE MATRIX BELOW TO DETERMINE HOW TO CYCLE EACH COMPONENT. BOWED PANEL FLAT PANEL 5L 4L 3L 2L 1L START RESET 1R 2R 3R 5L 4R 3L 2L 1L 4L 2R 3R 4R TO EXIT SERVICE MODE : PRESS THE START/RESET KEYPAD AT ANYTIME TIME TO EXIT. TO ENTER SERVICE MODE : PRESS THE COOKWARE (POTS & PANS ON SOME MODELS) AND THE HEATED DRY KEYPAD SIMULTANEOUSLY FOR 3 SECONDS. TRITON XL SERVICE MODE TEST MATRIX * KEYPAD CONTROL TYPE 1R Indicates Keypad Used Only on Some Models Indicates Keypad Used Only on Some Models PAD START RESET DESCRIPTION TIME in seconds** *NOTE : Service mode may be used for 30 minutes maximum. After 30 minutes the service mode will automatically turn off. Keypads to the left of the Start/Reset keypad (Selections) Activates Drain Pump 75 Activates Detergent Module Activates Detergent Module 2L 60 Activates Main Pump Activates Main Pump 3L 75 Activates Heating Element Activates Heating Element 4L 300 Activates Drain Pump Activates Water Valve 5L 50 or 71 (Length of time is model dependent) START/RESET Used to EXIT Service Mode Keypads to the right of the Start/Reset keypad (Enhancement/Extras) Activates the following in order: Status LEDs; Wash LEDs; 1R FLAT Start/Reset and Option LEDs; 3 seconds each cycle BOWED finally “888” will be shown on the 3 digit display (some models) FLAT 2R Closes Active Vent Vent Opens Active BOWED FLAT 3R Opens Active Closes Active Vent Vent BOWED 1L FLAT BOWED FLAT BOWED FLAT BOWED FLAT BOWED FLAT BOWED – 25 – **NOTE : Component will be activated for indicated time. Component may be deactivated by pressing the same keypad that was pressed to activate the component. Factory Test Mode Factory test mode is the most accurate way to test the turbidity sensor circuit (circuit contains control module, wiring, and turbidity sensor). Factory test mode will test the thermistor (used for Automatic Temperature Control) that is contained in the turbidity sensor and will test the transmitter that is contained in the turbidity sensor. Entering Factory Test Mode module will beep continuously and the Lock LED will be illuminated. The control module, wiring, and turbidity sensor are suspect if the turbidity sensor check fails. Press any keypad to stop the control module beeping and move to the next step in the factory test mode sequence. Note: This mode can only be entered within the first 2 minutes after power-up. After 2 minutes, factory test mode is unavailable. 1. Disconnect power from dishwasher. Wait 10 seconds and connect power to dishwasher. 2. Press the NORMAL WASH keypad and POTS & PANS (or COOK WARE) keypad at the same time for 5 seconds (This step must be performed within 2 minutes of power-up). • If the turbidity sensor check passes, the control module will automatically move to the next step in the factory test mode sequence. 3. The following sequence should occur: a. All LEDs illuminate for a short period of time. b. Water valve activates. The dishwasher will fill for the appropriate amount of time. c. Circulation pump activates. The dishwasher will circulate for approximately 1 minute. d. Turbidity sensor check. The control module will check the thermistor circuit, the turbidity (transmitter) circuit, and calibrate itself to the turbidity sensor (transmitter). The turbidity sensor check lasts for 20 to 30 seconds. e. Drain pump activates. Allow the dishwasher to pump out all water (approximately 75 seconds). After the water has been pumped out, the dishwasher will begin to fill again. Press the START/RESET keypad while the dishwasher is filling. The dishwasher will then pump out for approximately 2 minutes and then return to normal operation. The dishwasher will automatically exit factory test mode 1 hour and 10 minutes after the test was initiated if the START/RESET keypad is not pressed to exit. • If the turbidity sensor check fails, the control – 26 – Washability Complaints Hot Water – Ample supply of water at a minimum temperature of 120 °F is necessary. Do not use dishwasher soon after using clothes washer or filling bath tub. Float Dome Loading – Consult Owner’s Manual on loading procedures. Amount of Water – Make sure dishwasher is level. Check water level, allowing dishwasher to fill normally for first fill. The water level should be to the base (bottom) of the float dome. If water level is low, check for clogged screen in water valve and check flood switch. Refer to the Water Valve and Flood Switch section. Detergent/Rinse Module Leakage – Some moisture in cup is normal. Detergent must not be soaking wet, oozing out and down the inner door panel. If a leak is detected, check the detergent/ rinse module door lid, latch operation, and gasket seal. Also refer to the Detergent/Rinse Module section. Proper Amount of Detergent – Use full detergent cup of fresh detergent in hard water. Use only enough detergent to get good wash performance in soft water. Rinse Agent – Use rinse agent if spotting or drying is a problem. A rinse agent will improve the water sheeting action and drying performance. Water Valve – Refer to the Water Valve and Flood Switch section. Spray Arm – Check to be sure all 3 spray arms spin freely and jets are not clogged. Check to be sure the middle spray arm water conduit is connecting properly to the main conduit. Drying – Water inlet temperature must be at least 120 °F for proper drying. Low water inlet temperature will prevent proper convection air movement and increase drying time substantially. A rinse agent will improve the water sheeting action and drying performance. – 27 – Water Level Main wash section Cover Rinse agent Cover Pre-wash latch section Detergent/Rinse Module Cycle Progression Chart TE MP NORMAL WASH (CLEAN) (DIRTY) 140 °F* GLASSES CYCLE 140 °F* 130 °F* CHINA CRYSTAL POTS & PANS 130 °F* ANTIBACTERIA 145 °F* RINSE ONLY 160 °F* - FO UR TH FI LL TH IR D FI LL SE CO ND FI LL FI RS T FI LL MA X 140 °F* SPEED CYCLE fill time 49 / 70 sec 49 / 70 sec 50 / 71sec 50 / 71sec fill quantity 1.4 gal 1.4 gal 1.43 gal 1.43 gal detergent cup after 3 minutes no no no calrod after 3 minutes no yes yes cycle time 19 minutes 1 - 8 minutes1 - 2 minutes 1 - 2 minutes 50 / 71sec 1.43 gal no yes 1 minute 50 / 71sec 1.43 gal no yes 1 - 8 minutes fill time 49 / 70 sec 49-50 / 70-71 50 / 71 sec 49-50 / 70-71 49-50 / 70-71 50 / 71 sec fill quantity 1.4 gal 1.4 - 1.43 gal 1.43 gal 1.4 - 1.43 gal 1.4 - 1.43 gal 1.43 gal detergent cup no no no no no no calrod no no yes yes yes yes cycle time 5 minutes 1 - 8 minutes1 - 2 minutes 1 - 8 minutes 1 - 8 minutes 1 - 8 minutes 50 / 71sec 1.43 gal no yes 1 minute 50 / 71sec 1.43 gal no no 1 minute 50 / 71 sec 1.43 gal no yes 1 minute 50 / 71 sec 1.43 gal no no 1 minute fill time 49 / 70 sec 49 / 70 50 / 71 sec 49-50 / 70-71 49-50 / 70-71 50 / 71 sec 50 / 71 sec fill quantity 1.4 gal 1.4 gal 1.43 gal 1.4 - 1.43 gal 1.4 - 1.43 gal 1.43 gal 1.43 gal detergent cup no no no no no no no calrod no no yes yes yes yes yes cycle time 5 minutes 1 - 8 minutes1 - 2 minutes 1 - 8 minutes 1 - 8 minutes 1 - 8 minutes 1 - 8 minutes - fill time 49 / 70 sec fill quantity 1.4 gal detergent cup yes (rinse aid) calrod yes cycle time 9 minutes - - - - - 50 / 71 sec 1.43 gal no yes 1 - 10 minutes - SE CO ND RI NS E FI RS T RI NS E MW EX TE ND MA IN WA SH PO W PR ER ES OP OAK TI ON - fill time fill quantity detergent cup calrod cycle time # fill time fill quantity detergent cup calrod cycle time - if temp not reached, main wash enters extend time # # # # - 50 / 71 sec 1.43 gal no yes 13 minutes 50 / 71 sec 1.43 gal no yes 13 minutes 50 / 71 sec 1.43 gal no yes 13 minutes 49-50 / 70-71 50 / 71 sec 50 / 71 sec 1.4 - 1.43 gal 1.43 gal 1.43 gal yes yes yes yes yes yes 15 - 30 minutes 7 - 10 minutes 5 minutes 130 F - - - - - 15 minutes fill time fill quantity detergent cup calrod cycle time - 49 / 70 sec 1.4 gal no no 5 minutes 50 / 71 sec 1.43 gal no yes 5 minutes fill time fill quantity detergent cup calrod cycle time - 49 / 70 sec 1.4 gal no no 5 minutes 50 / 71 sec 1.43 gal no yes 5 minutes fill time fill quantity rinse aid calrod cycle time - 49 / 70 sec 1.4 gal yes yes 9 minutes 50 / 71 sec 1.43 gal no yes 13 minutes 50 / 71 sec 1.43 gal no yes 13 minutes 50 / 71 sec 1.43 gal no yes 13 minutes 50 / 71 sec 1.43 gal no yes 13 minutes 50 / 71 sec 50 / 71 sec 50 / 71 sec 1.43 gal 1.43 gal 1.43 gal yes yes yes yes yes yes 5 minutes 20 - 40 minutes 5 minutes 110 F 140 F 130 F - 10 minutes 15 minutes 15 minutes - 50 / 71 sec 1.43 gal no yes 6 minutes 50 / 71 sec 1.43 gal no yes 6 minutes 50 / 71 sec 1.43 gal no yes 5 minutes 50 / 71 sec 1.43 gal no yes 5 minutes - 50 / 71 sec 1.43 gal no yes 2 minutes 50 / 71 sec 1.43 gal no yes 5 minutes 50 / 71 sec 1.43 gal no yes 5 minutes 50 / 71 sec 1.43 gal no yes 5 minutes - 50 / 71 sec 1.43 gal yes yes 8 minutes 50 / 71 sec 1.43 gal yes yes 9 minutes 50 / 71 sec 1.43 gal yes yes 9 minutes 50 / 71 sec 1.43 gal yes yes 1 - 60 minutes DR Y HI -T OP EMP TI ON TH IR D RI NS E - fourth fill extended third rinse ext to 25 minutes cycle time to 25 minutes - no effect, third rinse second rinse third rinse exten third rinse exten third rinse exten run time is determined extended to 14 22 minutes 25 minutes 25 minutes by sanitation minutes requirements 30 minutes** 30 minutes** 8 minutes** 30 minutes** 30 minutes** 30 minutes** 15 minutes cool d 15 minutes dry** - - * When maximum temperature is reached and the calrod is on the calrod will be cycled on and off. **Heater is on for the first 6 minutes then cycles. # The CLEAN NORMAL run will insert the pre-soak after 3 minutes into the first fill. The cycle will be a NORMAL with dirty water where the first fill is 3 minutes, and the second and third fills are skipped. – 28 – Wiring Diagram WARNING: Power must be disconnected before servicing the appliance. TURBIDITY SENSOR NTC GY NX SX OX K E Y P A D BX M 1 TURBIDITY/ 2 TEMPERATURE SENSOR J3 3 4 CONTROL CIRCUIT BOARD CONTROL MODULE J7 KEYPAD 1 2 3 4 GY NX SX OX 1 2 3 4 NTC RECEIVER EMITTER TRANSMITTER CATHODE Vcc ACTIVE VENT MOTOR 3-DIGIT DISPLAY J5 J8 1 ACTIVE 2 VENT 1 2 3 4 5 6 7 8 9 10 PQA J10 1 2 3 POWER SWITCHING J2 1 2 3 4 5 6 7 8 3 POWER J1 2 SUPPLY 1 RX DOOR INTERLOCK BW NO BX COM DETERGENT MODULE RY WR 1200-2800 DRAIN PUMP RX WR M DOOR INTERLOCK WR WX NO COM 30 3-DIGIT DISPLAY HEATING ELEMENT VX ---THIS CIRCUIT NOT IN ALL MODELS WR 19.4-19.8 WATER VALVE WR 725-1200 GY NX WX CIRCULATION PUMP WR M BX FLOOD SWITCH PX YX C NO CONN. INPUT/OUTPUT COMPONENT J1-1 Neutral House Supply J1-3 L1 Input House Supply J2-1 L1 Output Circ. Pump J2-2 L1 Output Water Valve J2-3 L1 Output Heating Elem. J2-4 L1 Output Heating Elem. J2-5 L1 Output Drain Pump J2-6 L1 Output Det. Module COLOR CODE J2-7 L1 Input Door Interlock LETTERS COLOR LETTERS Door COLORInterlock J2-8 L1 Input BLUE RX RED J3-1 AXInputLT. (thermistor) Turbity Sensor BX BLACK SX GRAY J3-2 CX InputBROWN (turbidity)TX Turbity Sensor TAN BLUE output* VX PURPLE Sensor J3-3 NX0 to DK. 5 VDC Turbity ORANGE WHITE Sensor J3-4 OX5 VDC output* WX Turbity PX PINK YX YELLOW J5-1 + or - 12 VDC* Active Vent THE "X" INDICATES ONE SOLID COLOR- NO J5-2 TRACER. + orWIRES - 12 WITH VDC* Active Vent TRACER SHOW G N 10 COLOR CODE BOTH COLORS. EXAMPLE -WR IS WHITE WITH RED TRACER. *Measure voltage with black test lead connected to J10-1. LETTERS COLOR AX BX CX NX OX PX LT. BLUE BLACK BROWN DK. BLUE ORANGE PINK LETTERS RX SX TX VX WX YX COLOR RED GRAY TAN PURPLE WHITE YELLOW THE "X" INDICATES ONE SOLID COLOR- NO TRACER. WIRES WITH TRACER SHOW BOTH COLORS. EXAMPLE -WR IS WHITE WITH RED TRACER. – 29 – L1 Parts List Door Note: The components shown in this drawing may differ from the components in your unit. Refer to the microfiche or GEA IPC for the component and part number for your unit. – 30 – Body Parts Note: The components shown in this drawing may differ from the components in your unit. Refer to the microfiche or GEA IPC for the component and part number for your unit. – 31 – Upper Rack Note: The components shown in this drawing may differ from the components in your unit. Refer to the microfiche or GEA IPC for the component and part number for your unit. – 32 – Lower Rack Note: The components shown in this drawing may differ from the components in your unit. Refer to the microfiche or GEA IPC for the component and part number for your unit. – 33 – Pumps and Filters Note: The components shown in this drawing may differ from the components in your unit. Refer to the microfiche or GEA IPC for the component and part number for your unit. – 34 – Note: The components shown in this drawing may differ from the components in your unit. Refer to the microfiche or GEA IPC for the component and part number for your unit. Ref # 1 1 1 30 42 50 51 70 101 104 109 112 302 305 306 308 309 310 321 325 330 331 332 401 414 420 425 428 429 450 452 453 454 455 456 462 463 490 494 501 502 505 506 507 508 568 569 570 575 576 577 Part # Description 31-30365 31-30530 49-5908 WD03X10014 WZ4X376D WD13X10006 WD02X10066 WD02X0320 WD05X10005 WD01X10097 WD01X10094 WD01X10098 WD12X10051 WD12X10047 WD12X10048 WD12X10043 WD12X10058 WD26X10015 WD21X10118 WD26X10016 WD01X10103 WD01X10104 WD01X10105 WD03X0767 WD02X0444 WD01X10093 WD01X10101 WD12X10060 WD19X10032 WD18X10009 WD01X1392 WD01X10107 WD12X10061 WD18X10010 WD01X10106 WD24X10014 WD24X10020 WD21X10119 WD01X10088 WD22X10030 WD22X10029 WD18X10008 WD12X10049 WD12X10050 WD22X10028 WD01X10108 WD02X10068 WD22X10027 WD12X10056 WD24X10019 WD08X10020 PM SHEET MINI MANUAL PM INSTRUCTION INSTALL PM MANUAL USE & CARE SPRING SCR 10-16X3/4 #8 HX SSTL KEEPER LATCH ASM SCR 10-24X1/2 TT TRR S SCREW LEVEL ELEMENT HEATING ASM NUT TOWER HEATER GROMMET HEATER SUPPORT HEATER DOME FLOAT FLOAT STEM FLOAT HOUSING FLOOD SWITCH SHIELD FLOOD SW MECHANISM ASM SENSOR TURBIDITY PUMP DRAIN ASM CLAMP CLAMP CLAMP WASHER ST STL SCREW MECH HANGER HANGER MECH ASM GROMMET RING SUCTION KIT IMPELLER ASM HUB VENTURI ASM CLAMP, SUMP BEARING SPRAY ARM LOW NUT HUB FINE FILTER CONNECTOR PUMP ASM RING SUMP HOSE DRAIN TUBE DRAIN ASM SWITCH FLOOD HOUSING SPECIAL -DRAIN ARM SPRAY LOW ASM FILTER COARSE SUMP INLET COVER INLET FILTER FINE ASM FILTER SUMP BEARING SPRAY ARM MID SCR 8-16 B HXW 1.08 SS ARM SPRAY UPPER ASM FUNNEL FILL HOSE FILL GASKET FUNNEL FILL – 35 – Qty 1 1 1 2 3 1 1 4 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 8 4 1 3 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Note: The components shown in this drawing may differ from the components in your unit. Refer to the microfiche or GEA IPC for the component and part number for your unit. Ref # 585 586 610 611 612 615 616 617 618 619 620 621 622 623 650 652 654 692 694 695 698 699 701 705 709 710 710 710 711 714 715 716 733 741 743 744 746 755 756 759 761 762 763 764 765 766 767 775 775 776 777 Part # Description WD12X10057 WD12X10059 WD12X10066 WD01X10102 WD01X10109 WD28X10074 WD28X10012 WD12X10052 WD22X10031 WD28X10013 WD12X10053 WD12X10054 WD02X10067 WD12X10062 WD30X0098 WD12X0344 WD12X0332 WD28X10064 WD28X10060 WD28X10061 WD28X10062 WD28X10063 WD28X10073 WD12X10065 WD01X10113 WD01X10095 WD01X10100 WD01X10114 WD31X10029 WD02X10083 WD02X10086 WD14X10009 WD16X10009 WD12X10055 WD12X448 WD15X10004 WD2X248D WZ4X44D WD34X10566 WD27X10086 WD28X10058 WD28X10038 WD28X10037 WD28X10039 WD28X10066 WD28X10067 WD28X10068 WD02X10055 WD02X5166 WZ5X222D WD01X10089 CONDUIT MAIN CONE DOCKING HUB SPRAY ARM MID BEARING SPRAY ARM UP NUT HUB MID RACK UPPER ROLL ASM SHELF MULTI PURPOSE CONDUIT SPRAY ARM MID ARM SPRAY MID ASM GRIPPER STEMWARE BRACKET SPRAY ARM MID CONDUIT CARRIER MID SCR 8-16 HXW 1/2 SS FINGER INDEXER RACK SLIDE RACK SLIDE END CAP ROLLER STUD ASM COMB LOWER RACK ASM COMB UPPER RACK ASM COMB UPPER RACK ASM RETAINER COMB RETAINER COMB RACK LOW ROLL ASM ROLLER SIDE INSULATION PANEL FRONT INSULATION INSULATION INSULATION PANEL PANEL FRONT BOWED WH SCR 8-18 B HXW .480 S SCR 8-18 B 1HW 1/2 S N LINK HINGE ARM PULLEY BRACKET ASM BRACKET J BOX ASM COVER JUCTION BOX VALVE WATER INLET SCR 10-24X3/8 TT HEX SCREW BRACE TOEKICK WH TOEKICK ASM WH BASKET 7 PC ASM BASKET SILVERWARE END BASKET SILVERWARE MIDDLE HANDLE BASKET LID BASKET LID BASKET LID BASKET SCREW 10-16 X 5/8 HXW SCR 10-16X1/2 AB HXW S SCR 10-32 T HEX 7/16 S INSULATION TUB BLANKET – 36 – Qty 1 1 1 1 1 1 2 1 1 2 1 1 1 1 2 4 8 2 1 1 6 2 1 4 1 1 1 1 1 4 2 2 1 1 1 1 2 4 1 1 1 2 1 1 1 1 1 2 2 3 1 Note: The components shown in this drawing may differ from the components in your unit. Refer to the microfiche or GEA IPC for the component and part number for your unit. Ref # 790 790 801 802 803 804 805 807 808 809 810 811 815 817 817 833 833 842 843 844 845 864 888 888 901 905 905 905 918 943 Part # Description WD01X10065 WH01X2036 WR02X10585 WD13X10010 WD21X10121 WD13X10008 WD13X10009 WD31X10027 WD01X10110 WD02X10084 WD02X0322 WD12X10046 WD12X10045 WD01X0550 WD02X0445 WD01X10099 WD02X0295 WD08X10023 WD08X10018 WD08X10024 WD08X10019 WD12X10067 WD01X10090 WD01X10091 WD34X10565 WD21X10017 WD35X10015 WD21X10131 WD21X10120 WZ5X219D CLAMP HOSE CLAMP HOSE SPRING RECESS DOOR HANDLE LATCH WH SWITCH INTERLOCK ASM ACTUATOR HANDLE RETAINER HANDLE INNER DOOR & HINGE ASM CLIP HARNESS SCR 10-32GX FLT25 .615 S SCR 8-18X7/8 BT MODULE RINSE ASM VENT SCR 8-32 PNT 1/2 S SCR 10-32 T HEX .7 S CABLE PULLEY ASM SCR 8-16X2 SS TRIM TUB FLANGE WH GASKET TUB TRIM TUB FLANGE SEAL SHORT BOT DOOR FLAPPER VENT BRACKET COUNTER SIDE RH BRACKET COUNTER SIDE LH ESCUTCHEON KEYPAD ASM WH MODULE CONTROL ASM MODULE CONTROL ASM MODULE CONTROL ASM VENT DRIVER ASM SCREW ESCUTCHEON – 37 – Qty 1 1 1 1 1 1 1 1 1 2 6 1 1 2 1 2 4 2 1 2 1 1 1 1 1 1 1 1 1 1 Review 1. The incoming water temperature must be _________. 2. The dishwasher has a ______ year parts warranty. 6. The high drain loop, mounted on the side of the tub, can be removed if needed. The electronic module has a _____ year _________________ warranty. T or F 7. A blinking START/RESET keypad light indicates: 3. The dishwasher has a ______ year labor warranty. a. Sequence switch problem. b. Cycle was interrupted and dishwasher will drain and stop. 4. If the bearing washer (item #611) on the top rack, bottom wash arm is left out, then: c. There is a problem with the heater circuit. a. washability can be affected. d. There is a problem with the water valve circuit. b. glassware can be broken. c. excessive wear will occur. 8. A blinking Clean light indicates: d. all of the above will occur. e. none of the above will occur, the part is really not needed. 5. Circle the button(s) which must be pushed to enter Service Mode. a. The unit has no water. b. There is a problem with the turbidity sensor circuit. c. The water was not heated properly on sanicycle models. d. Dishwasher is in Extended Wash Mode. FLAT PANEL 4L 5L 3L 2L 1L START RESET 1R 2R 3R 4R 9. The detergent/rinse agent dispenser is activated with _____ volts ____ times during the cycle. Indicates Keypad Used Only on Some Models 10. If the turbidity sensor fails, the dishwasher stops, beeps, drains, and terminates the cycle. BOWED PANEL 5L 3L 2L 1L 4L START RESET 1R 2R 3R T or F 4R Indicates Keypad Used Only on Some Models – 38 – Warranty Profile Models All warranty service provided by our Factory Service Centers, or an authorized Customer Care® technician. To schedule service, on-line, 24 hours a day, visit us at GEAppliances.com, or call 800.GE.CARES (800.432.2737). Staple your receipt here. Proof of the original purchase date is needed to obtain service under the warranty. For The Period Of: GE Will Replace: One Year From the date of the original purchase Any part of the dishwasher which fails due to a defect in materials or workmanship. During this full one-year warranty, GE will also provide, free of charge, all labor and in-home service to replace the defective part. Second Year From the date of the original purchase Any part of the dishwasher which fails due to a defect in materials or workmanship. During this second-year limited warranty, you will be responsible for any labor or in-home service costs. Five Years From the date of the original purchase The dishwasher rack (nylon coated only–not vinyl coated), if it should rust, or the electronic control module if it should fail due to a defect in materials or workmanship. During this five-year limited warranty, you will be responsible for any labor or in-home service costs. The PermaTuf ® tub or door liner, if it fails to contain water due to a defect in materials or workmanship. During this full warranty, GE will also provide, free of charge, all labor and in-home service to replace the defective part. Lifetime of Product What GE Will Not Cover: ■ Service trips to your home to teach you how to use the product. ■ Damage to the product caused by accident, fire, floods or acts of God. ■ Improper installation. ■ Incidental or consequential damage caused by possible defects with this appliance. ■ Failure of the product if it is abused, misused, or used for other than the intended purpose or used commercially. ■ Replacement of house fuses or resetting of circuit breakers. ■ Cleaning or servicing of the air gap device in the drain line. This warranty is extended to the original purchaser and any succeeding owner for products purchased for home use within the USA. Proof of original purchase date is needed to obtain service under the warranty. In Alaska, the warranty excludes the cost of shipping or service calls to your home. Some states do not allow the exclusion or limitation of incidental or consequential damages. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. To know what your legal rights are, consult your local or state consumer affairs office or your state’s Attorney General. Warrantor: General Electric Company. Louisville, KY 40225 – 39 – GE Models All warranty service provided by our Factory Service Centers, or an authorized Customer Care® technician. To schedule service, on-line, 24 hours a day, visit us at GEAppliances.com, or call 800.GE.CARES (800.432.2737). For The Period Of: One Year One Year Staple your receipt here. Proof of the original purchase date is needed to obtain service under the warranty. GE Will Replace: From the date of the original purchase Any part of the dishwasher which fails due to a defect in materials or workmanship. During this full one-year warranty, GE will also provide, free of charge, all labor and in-home service to replace the defective part. SecondYear Year Second From the date of the original purchase Any part of the dishwasher which fails due to a defect in materials or workmanship. During this second-year limited warranty, you will be responsible for any labor or in-home service costs. FiveYears Years Five From the date of the original purchase The dishwasher rack (nylon coated only–not vinyl coated), if it should rust, or the electronic control module if it should fail due to a defect in materials or workmanship. During this five-year limited warranty, you will be responsible for any labor or in-home service costs. The PermaTuf ® tub or door liner, if it fails to contain water due to a defect in materials or workmanship. During this full warranty, GE will also provide, free of charge, all labor and in-home service to replace the defective part. Ten Years Lifetime of Product What GE Will Not Cover: ■ Service trips to your home to teach you how to use the product. ■ Damage to the product caused by accident, fire, floods or acts of God. ■ Improper installation. ■ Incidental or consequential damage caused by possible defects with this appliance. ■ Failure of the product if it is abused, misused, or used for other than the intended purpose or used commercially. ■ Replacement of house fuses or resetting of circuit breakers. ■ Cleaning or servicing of the air gap device in the drain line. This warranty is extended to the original purchaser and any succeeding owner for products purchased for home use within the USA. Proof of original purchase date is needed to obtain service under the warranty. In Alaska, the warranty excludes the cost of shipping or service calls to your home. Some states do not allow the exclusion or limitation of incidental or consequential damages. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. To know what your legal rights are, consult your local or state consumer affairs office or your state’s Attorney General. Warrantor: General Electric Company. Louisville, KY 40225 – 40 – Notes – 41 – – 42 –
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