Hrvs Dn Manual

2016-06-01

• 1. LIST OF FIGURES
• 2. SAFETY & WARNINGS
  • 2.1 Safety
  • 2.2 Attention
  • 2.3 Warnings
• 3. INTRODUCTION
  • 3.1 Why Solcon? Why Soft Starters?
  • 3.2 How Soft Starters Work?
  • Main Features, Options and Advantages
• 4. TECHNICAL DATA
  • 4.1 HRVS-DN IP00 Unit (OEM Kit)
  • 4.2 Typical Connection of the HRVS-DN IP00 Unit (OEM Kit)
  • 4.3 Typical Connection of the HRVS-DN in a Cabinet
    • 4.3.1 Typical Connection of HRVS-DN up to 6.6kV
    • 4.3.2 Typical Connection of HRVS-DN from 10kV and up.
  • 4.4 HRVS-DN Selection
    • 4.4.1 Motor Current and Starting Conditions
    • 4.4.2 PIV (Peak Inverse Voltage)
    • 4.4.3 Rated Currents Frame Sizes
  • 4.5 Ordering Information
    • 4.5.1 Ordering IP00 Unit (OEM kit)
    • 4.5.2 Ordering a Cabinet Installed Soft Starter
  • 4.6 Power Connections Description
  • 4.7 Control Connections Description
    • 4.7.1 Input Terminal 7 - Test/Reset/MULTI SOFT STOP
    • 4.7.2 Input Terminal 8 - Dual Adjust/Reset
    • 4.7.3 Output Terminals 10, 11 & 12 – Immediate/# Strts PreAlarm
• 5. RECOMMENDED WIRING DIAGRAMS
  • 5.1 Control Supply and Control Inputs From a Single Source
  • 5.2 Separate Sources for Control Supply and Control Inputs
  • 5.3 Three Separate Sources for Control Supply and Control Inputs
  • 5.4 Soft Start and Immediate Stop (No Soft Stop)
  • 5.5 Soft Start and Soft Stop wiring
  • 5.6 Soft Start, Soft Stop and Immediate Stop Wiring
  • 5.7 Soft Start, Soft Stop and Stop
  • 5.8 External Fault
  • 5.9 Dual Adjustment (Control Input #8)
  • 5.10 Bypass Contactor
  • 5.11 Operating via Communication Links
  • 5.12 Control Input #7
  • 5.13 Control Input #8
• 6. INSTALLATION OF IP00 (OEM KIT) IN A CABINET
  • 6.1 Mounting
    • 6.1.1 Low Voltage Section
  • 6.2 Temperature Range & Heat Dissipation
  • 6.3 Control Module Main PCB and Optional PCBs
  • 6.4 Dip Switch Settings on the Main PCB
    • 6.4.1 Switch # 1 – Display Modes
    • 6.4.2 Switch # 2 – Tacho Feedback (0-10VDC)
    • 6.4.3 Switches # 4, 5 & 6 – Language Selection
    • 6.4.4 Switch # 7 – Extended Settings
    • 6.4.5 Switch # 8 – Software Lock
  • 6.5 Analog I/O (Option 5) (Terminals Gnd, Out (-), Out (+))
  • 6.6 Insulation test (Option 4) (Terminals 25, 26, 27 and Leak)
  • 6.7 Remote Key-Pad Installation
• 7. CONTROL KEYPAD
  • 7.1 LCD Arrangement
  • 7.2 Push-Buttons
  • 7.3 Status LEDs
  • 7.4 Reviewing and Modifying Parameters
  • 7.5 Upon first Control Voltage Connection
  • 7.6 Special Actions Performed in TEST/MAINTENANCE Mode
    • 7.6.1 Run Self Test
    • 7.6.2 View Software Version
    • 7.6.3 Obtain Default Parameters
    • 7.6.4 Reset Statistical Data
    • 7.6.5 Calibrate Voltage and Current (Factory Use Only!)
    • 7.6.6 Setting Time and Date
  • 7.7 Mode Pages
  • 7.8 Overview of All Mode Pages and Factory Defaults
    • 7.8.1 Display Mode – Page 0
    • 7.8.2 Main & Protect. – Page 1
      • 7.8.2.1 Tripping Curves of the Integrated Overload Protection
    • 7.8.3 Start Parameters – Page 2
      • 7.8.3.1 Soft Start Parameters
      • 7.8.3.2 Special Control for Synchronous Motors Excitation
    • 7.8.4 Stop Parameters – Page 3
      • 7.8.4.1 Soft Stop Parameters
    • 7.8.5 Dual Adjustment Parameters – Page 4
    • 7.8.6 Fault Parameters – Page 5
    • 7.8.7 I/O Programming Parameters – Page 6
      • 7.8.7.1 Terminal 7 and 8 Programming
    • 7.8.8 Comm. Parameters – Page 7 – With the Optional Modbus PCB
    • 7.8.9 Comm. Parameters – Page 7 – With the Optional Profibus PCB
    • 7.8.10 Comm. Parameters – Page 7 – With the Optional DeviceNet PCB
    • 7.8.11 Statistical Data – page 8
• 8. MOTOR AND SOFT STARTER PROTECTION
  • 8.1 Adjustable Protection Functions
    • 8.1.1 UNDER CURRENT
    • 8.1.2 O/C –SHEAR PIN
    • 8.1.3 OVERLOAD
    • 8.1.4 UNBALANCE CURRENT
    • 8.1.5 GROUND FAULT
    • 8.1.6 UNDER/NO VOLTAGE
    • 8.1.7 OVER VOLTAGE
    • 8.1.8 LONG START TIME
    • 8.1.9 OPEN BYPASS
    • 8.1.10 SET CURVE TO 0
    • 8.1.11 PWR ON & NO STRT
    • 8.1.12 MOTOR INSULATION
    • 8.1.13 PHASE SEQUENCE
    • 8.1.14 TOO MANY STARTS
    • 8.1.15 MODBUS TIME OUT
    • 8.1.16 SET TIME & DATE
    • 8.1.17 COAST DOWN TIME
  • 8.2 Non Adjustable Protection Functions
    • 8.2.1 UNDER/OVER FREQUENCY
    • 8.2.2 PHASE LOSS
    • 8.2.3 WRONG PARAMETERS
    • 8.2.4 STORAGE ERROR
    • 8.2.5 S. SCR OR WR. CON
    • 8.2.6 OVER TEMPERATURE
    • 8.2.7 EXTERNAL FAULT 1 & EXTERNAL FAULT 2
    • 8.2.8 COMM. PORT FAILED
  • 8.3 Fault and Reset
  • 8.4 Auto Reset
  • 8.5 Timing Occurrence Table
• 9. PACKING, STORAGE, HANDLING AND ASSEMBLY
  • 9.1 Packing Specification
  • 9.2 Storage
  • 9.3 Handling
  • 9.4 Soft starter’s Assembly Procedure:
    • 9.4.1 Mechanical Assembly
    • 9.4.2 Power and Control Cable Connections
    • 9.4.3 Power Cables Connection
• 10. COMMISSIONING AND OPERATION MANUAL
  • 10.1 Operational notes
  • 10.2 Parts Identification in the HRVS-DN Cabinet
    • 10.2.1 Parts Identification in the HRVS-DN Cabinet (HRVS-DN up to 6.6kV)
    • 10.2.2 Parts Identification in the HRVS-DN Cabinet (HRVS-DN from 10kV and up)
    • 10.2.3 Low Voltage Compartment
    • 10.2.4 Fuses
  • 10.3 Standard Control Diagram
    • 10.3.1 How Does it Operate?
• 11. HIGH-POT TEST OF THE HRVS-DN CABINET
  • 11.1 High-Pot Test in HRVS-DN up to 6.6kV, EPT-Tx Connected
  • 11.2 High-Pot Test in HRVS-DN up to 6.6kV, EPT-Tx Not Connected
  • 11.3 High-Pot Test in HRVS-DN from 10kV and Up, EPT-Tx Connected
  • 11.4 High-Pot Test in HRVS-DN from 10kV and Up, EPT-Tx Not Connected
• 12. TEST PROCEDURE FOR LOW VOLTAGE TESTING
  • 12.1 Accessories Required for LOW VOLTAGE Testing of the Starter and Cabinet.
  • 12.2 Notes and Warnings
  • 12.3 Low Voltage Test Procedure
    • 12.3.1 Current Gain Dip Switches Setting
    • 12.3.2 Test Harness Installation
      • 12.3.2.1 Test Harness Installation in HRVS-DN up to 6.6kV
      • 12.3.2.2 Test Harness Installation in HRVS-DN from 10kV and up
• 13. START PROCEDURE FOR MEDIUM VOLTAGE MOTOR
  • 13.1 Special Attention Notes
  • 13.2 Prior to Commissioning in Medium Voltage
  • 13.3 Medium Voltage Test Procedure
  • 13.4 Standard Starting Process
  • 13.5 Examples of Starting Curves
    • 13.5.1 Light Loads - Pumps, Etc.
    • 13.5.2 High Inertia Loads: Crushers, Centrifuges, Mixers, Etc.
    • 13.5.3 Special Starting Using DUAL ADJUSTMENT
      • 13.5.3.1 Special Starting – Using DUAL ADJUSTMENT – Wiring Diagram
    • 13.5.4 Choosing a Suitable Pump Curve (Centrifugal Pumps)
      • 13.5.4.1 Starting Curve
      • 13.5.4.2 Stopping Curve
      • 13.5.4.3 FINAL TORQUE During Soft-Stopping a Pump Motor
  • 13.6 How to set MPS-3000 and DPM-10 when installed with HRVS-DN
• 14. TROUBLE SHOOTING
  • 14.1 In-Out Resistance and Cathode-Cathode Resistance
  • 14.2 Rgk (thyristors Gate-Cathode) Resistances.
  • 14.3 Firing Test
  • 14.4 Low Voltage Test Trouble Shooting
  • 14.5 Medium Voltage Trouble shooting
• 15. SPARE PARTS
• 16. HRVS-DN COMMUNICATION (MODBUS PROTOCOL)
  • 16.1 Introduction
  • 16.2 Basic Structure of the Serial Link Frame
  • 16.3 SYNC (Silent Interval)
  • 16.4 Serial Link No. (Slave Address)
  • 16.5 Function
  • 16.6 List of Functions Supported By The HRVS-DN
  • 16.7 Actual Data (3X References & 4X references)
  • 16.8 Parameter Settings (4X References)
  • 16.9 Control Register Write (4X Reference)
  • 16.10 Discrete Commands (Coils, 0x References)
  • 16.11 Discrete Hardwired Inputs (1x References)
  • 16.12 Diagnostics
  • 16.13 Exception Responses
• 17. HRVS-DN COMMUNICATION (PROFIBUS PROTOCOL)
  • 17.1 Global Parameters:
  • 17.2 Operation Mode in PROFIBUS:
  • 17.3 Description of the DPV0 (Cyclic) Frame:
    • 17.3.1 Structure of the HRVS-DN Receiving Frame
    • 17.3.2 Structure of the HRVS-DN Transmitting Frame
    • 17.3.3 Choosing the Receiving DPV0 Registers
      • 17.3.3.1 Selection of the DPV0 Registers by the GSD
      • 17.3.3.2 Selection of the DPV0 Registers through Data Request (DPV1)
      • 17.3.3.3 Reading of the DPV0 (Cyclic) Registers via Data Request (DPV1)
  • 17.4 Operations that are Available in DPV1
    • 17.4.1 Read and Write from Random Registers via Data Request
  • 17.5 Configure the PROFIBUS in the HRVS-DN
  • 17.6 Watch Dog Definition
  • 17.7 Numbers of actual data Register for (decimal)
  • 17.8 Number of Setting Registers for Data Request
    • 17.8.1 Main & protect. parameters
  • 17.9 Start Parameters
  • 17.10 Stop Parameters
  • 17.11 Dual Adjust Parameters
  • 17.12 Fault Parameters
  • 17.13 I/O Programming
  • 17.14 Communication Parameters
  • 17.15 Time Parameters
• 18. HRVS-DN COMMUNICATION (DEVICENET™ TO MODBUS™ GATEWAY)
  • 18.1 Introduction
    • 18.1.1 Overview
    • 18.1.2 Definitions
    • 18.1.3 Reference Documents
    • 18.1.4 Open DeviceNet Vendor Association, Inc. (ODVA)
    • 18.1.5 Rotary Switch Configuration
    • 18.1.6 LED Indicators
  • 18.2 Identity Object (01HEX - 1 Instance)
    • 18.2.1 Class Attributes (Instance 0)
    • 18.2.2 Instance Attributes (Instance 1)
    • 18.2.3 Common Services
  • 18.3 Message Router Object (02HEX - 1 Instance)
  • 18.4 DeviceNet Object (03HEX - 1 Instance)
    • 18.4.1 Class Attributes (Instance 0)
    • 18.4.2 Instance Attributes (Instance 1)
    • 18.4.3 Common Services
  • 18.5 Assembly Object (04HEX – 4 Instances)
    • 18.5.1 Class Attributes (Instance 0)
    • 18.5.2 Output (O2T) Instance Attributes – Register 40752
      • 18.5.2.1 Output Instance 112 (0x70 – Attribute 3) – Control Output
    • 18.5.3 Input (T20) Instance Attributes – Register 40257
      • 18.5.3.1 Input Instance 60 (0x3C) – Basic Softstart Input
      • 18.5.3.2 Input Instance 61 (0x3D) – Extended Softstart Input
      • 18.5.3.3 Input Instance 100 (0x64) – Status
    • 18.5.4 Common Services
  • 18.6 Connection Object (05HEX – 2 Instances)
    • 18.6.1 Class Attributes (Instance 0)
    • 18.6.2 Instance Attributes (Instances 1-2) Explicit, Polled I/O
    • 18.6.3 Common Services
  • 18.7 Softstart Object (2DHEX - 1 Instance)
    • 18.7.1 Class Attributes (Instance 0)
    • 18.7.2 Instance Attributes (Instance 1)
      • 18.7.2.1 Extended AtReference Values
      • 18.7.2.2 Extended StartMode Values
    • 18.7.3 Common Services
  • 18.8 Control Supervisor Object (29HEX - 1 Instances)
    • 18.8.1 Class Attributes (Instance 0)
    • 18.8.2 Instance Attributes (Instance 1)
    • 18.8.3 Common Services
  • 18.9 Modbus / Serial Object (65HEX – 1 Instance)
    • 18.9.1 Class Attributes (Instance 0)
    • 18.9.2 Instance Attributes (Instance 1)
    • 18.9.3 Common Services
  • 18.10 Solcon Input Object (70HEX – 1 Instance)
    • 18.10.1 Class Attributes (Instance 0)
    • 18.10.2 Instance Attributes (Instance 1)
    • 18.10.3 Common Services
  • 18.11 Main Parameter Object (71HEX – 1 Instance)
    • 18.11.1 Class Attributes (Instance 0)
    • 18.11.2 Instance Attributes (Instance 1)
    • 18.11.3 Common Services
  • 18.12 Start Settings Object (72HEX – 1 Instance)
    • 18.12.1 Class Attributes (Instance 0)
    • 18.12.2 Instance Attributes (Instance 1)
    • 18.12.3 Common Services
  • 18.13 Stop Settings Object (73HEX – 1 Instance)
    • 18.13.1 Class Attributes (Instance 0)
    • 18.13.2 Instance Attributes (Instance 1)
    • 18.13.3 Common Services
  • 18.14 Dual Settings Object (74HEX – 1 Instance)
    • 18.14.1 Class Attributes (Instance 0)
    • 18.14.2 Instance Attributes (Instance 1)
    • 18.14.3 Common Services
  • 18.15 Fault Settings Object (76HEX – 1 Instance)
    • 18.15.1 Class Attributes (Instance 0)
    • 18.15.2 Instance Attributes (Instance 1)
    • 18.15.3 Common Services
• 19. PARAMETERS LIST
• 20. GENERAL INFORMATION: