Pilz and KG IDN01 InduraNET p, wireless base station User Manual ba pssu wb s idn
Pilz GmbH & Co. KG InduraNET p, wireless base station ba pssu wb s idn
User Manual
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| Document ID | 958942 |
| Application ID | oa/aqAcxUHxFunY1ey6Ifw== |
| Document Description | User Manual |
| Short Term Confidential | No |
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| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 133.4kB (1667503 bits) |
| Date Submitted | 2008-06-23 00:00:00 |
| Date Available | 2008-06-23 00:00:00 |
| Creation Date | 2008-03-12 13:52:26 |
| Producing Software | Acrobat Distiller 7.0.5 (Windows) |
| Document Lastmod | 2008-03-12 14:14:56 |
| Document Title | ba pssu wb s idn.book |
| Document Creator | FrameMaker 7.1 |
| Document Author: | kgodau |
PSSu WB S IDN Programmable control systems PSS® Operating Manual – Item No. 21 835-01 All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for internal purposes. Suggestions and comments for improving this documentation will be gratefully received. Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks of Pilz GmbH & Co. KG in some countries. Contents Contents Contents Page Chapter 1 Introduction 1.1 Validity of documentation 1.1.1 Retaining the documentation 1.2 Overview of documentation 1.3 Definition of symbols 1-1 1-1 1-2 1-3 Chapter 2 Overview 2.1 Module structure 2.1.1 Module features 2.1.2 Features of InduraNET p 2.2 Front view 2-1 2-2 2-2 2-4 Chapter 3 Safety 3.1 3.2 3.2.1 3.2.2 3.2.3 3.3 3.3.1 3.3.2 3-1 3-2 3-2 3-2 3-2 3-3 3-4 3-6 Intended use Safety regulations Use of qualified personnel Warranty and liability Disposal Approvals for wireless operation European approval FCC approval Chapter 4 Function description 4.1 Module features 4.1.1 Integrated protection mechanisms 4.1.2 Base station in InduraNET p 4.2 InduraNET p 4.3 Chip card Chapter 5 Installation 5.1 General installation guidelines 5.1.1 Dimensions 5.2 Install base station 5.3 Inserting and removing an electronic module 5.3.1 Inserting an electronic module 5.3.2 Removing an electronic module 5.3.3 Changing an electronic module during operation 5.4 Antenna assembly 5.5 Install antenna Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 4-1 4-1 4-1 4-2 4-3 5-1 5-1 5-3 5-5 5-5 5-6 5-6 5-7 5-9 Contents Chapter 6 Wiring 6.1 6.1.1 6.2 General wiring guidelines Mechanical connection of the base modules Terminal configuration Chapter 7 Operation 7.1 Messages 7.2 Display elements 7.2.1 Display elements for InduraNET p diagnostics Chapter 8 Technical details 8.1 Technical details Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 6-1 6-1 6-3 7-1 7-2 7-2 8-1 1 Introduction 1.1 Validity of documentation 1.1 1000 of documentation Introduction Validity 1100 1- This documentation is valid for the product PSSu WB S IDN. It is valid until new documentation is published. This operating manual explains the function and operation of the programmable safety system, describes the installation and provides guidelines on how to connect the product PSSu WB S IDN. Using the product PSSu WB S IDN: Base station to connect the PSSuniversal system to InduraNET p for standard data 1.1.1 Retaining the documentation Retaining the documentation 1- This documentation is intended for instruction and should be retained for future reference. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 1-1 1 Introduction 1.2 Overview of documentation 1.2 Overview 1200 1of documentation 1 Introduction The introduction is designed to familiarise you with the contents, structure and specific order of this manual. 2 Overview This chapter provides information on the module's most important features. 3 Safety This chapter must be read as it contains important information on intended use. 4 Function Description This chapter describes the module's individual components. 5 Installation This chapter explains how to install the module. 6 Wiring This chapter describes the module's wiring. 7 Operation This chapter explains the display elements and advises on what to do if a fault occurs. 8 Technical Details 1-2 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 1 Introduction 1.3 Definition of symbols 1.3 Definition 1300 1of symbols Information in this manual that is of particular importance can be identified as follows: DANGER! This warning must be heeded! It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive measures that can be taken. WARNING! This warning must be heeded! It warns of a hazardous situation that could lead to serious injury and death and indicates preventive measures that can be taken. CAUTION! This refers to a hazard that can lead to a less serious or minor injury plus material damage, and also provides information on preventive measures that can be taken. NOTICE This describes a situation in which the unit(s) could be damaged and also provides information on preventive measures that can be taken. INFORMATION This gives advice on applications and provides information on special features, as well as highlighting areas within the text that are of particular importance. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 1-3 1 1-4 Introduction Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2 Overview 2.1 Module structure 2.1 2000 structure Overview Module 2100 2- A module consists of ` Electronic module and ` Base module with – Screw terminals or – Cage clamp terminals The base modules are the carrier units for the electronic modules and are used to connect the field wiring. The electronic modules are inserted on to the base modules and determine the module's function. Details of the base modules that can be used are available in the “Wiring” chapter. The PSSu WB S IDN module is supplied with a chip card for storing the configuration data. Additional chip cards are available as an accessory. An antenna is required in order to operate the module. Two antenna types are available: ` For remote and base stations: PSS ANT 1 IDN ` For base stations only: PSS ANT 2 IDN CAUTION! The radio approval will be rendered invalid if a third-party antenna is used. ` InduraNET p devices should only be used with the antennas PSS ANT 1 IDN and PSS ANT 2 IDN. The antenna is supplied with an SMA antenna cable which is 2 m long and has an impedance level of 50 Ohm. A suitable 2 m long extension cable is available as an accessory. The chip card reader SCR 335 USB with USB cable is available as an accessory. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2-1 2 Overview 2.1 Module structure 2.1.1 Module features Module features 2- The module has the following features: ` The module terminates a PSSu system and extends the ST data bus across an InduraNET p radio link. ` As a base station the module supports up to four remote stations PSSu WR S IDN ` Antenna connection for InduraNET p ` The module provides connections for external supplies. The external supplies are galvanically isolated from the module bus supplies. ` LEDs for: – InduraNET p status per remote station – Module error 2.1.2 Features of InduraNET p Features of InduraNET p 2- InduraNET p enables wireless communication on the PSSuniversal. Data from the standard section is transmitted via radio instead of the module bus. Wireless communication via InduraNET p does not need to be considered in the user program. The module bus cycle is recreated in the remote system. This will increase the input/output reaction times of a remote system. Each InduraNET p device is given an ID, which ensures that all subscribers are uniquely identified. Up to ten InduraNET p networks can coexist within one environment. All the settings for wireless communication are stored within the module on a chip card, which is written via a chip card reader. 2-2 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de I/O module (ST) I/O module (ST) I/O module (ST) I/O module (ST) I/O module (ST) I/O module (ST) I/O module (ST) IDN remote station IDN remote station I/O module (ST) ANT ANT I/O module (ST) I/O module (ST) Base system I/O module (ST) Module structure I/O module (ST) I/O module (ST) I/O module (ST) 2.1 I/O module (ST) IDN remote station IDN remote station Overview I/O module (ST) ANT InduraNET p ANT ANT IDN base station I/O module (FS/ST) I/O module (FS/ST) I/O module (FS/ST) I/O module (FS/ST) Supply Head module (FS/ST) Schematic representation of InduraNET p Up to 4 remote systems 2-3 2 Overview 2.2 Front view 2.2 view Front 2200 2- Err CHIP ANT PSSu WB S IDN 312095 000000 000 5 R1 R2 R3 R4 PSSu 6WB S IDN 711 21 31 11 12 41 812 22 32 42 913 23 33 43 10 14 24 34 44 13 Key: ` A: Electronic module PSSu WB S IDN ` B: Base module ` 1: LED for module diagnostics ` 2: Chip card slot ` 3: Antenna connection (SMA) ` 4: Labelling strip with: – Name of electronic module – Order number – Serial number – Hardware version number – 2D code ` 5: LEDs for the status of the remote stations ` 6: Name of electronic module ` 7: Connection level 1 ` 8: Connection level 2 ` 9: Connection level 3 ` 10: Connection level 4 2-4 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2 Overview 2.2 Front view ` 11: Square mounting holes (connection levels 1, 2, 3 and 4) – With screw to loosen/tighten the screw terminal on base modules with screw terminals – With mechanism to operate the cage clamp on base modules with cage clamp terminals ` 12: Round connection holes (connection levels 1, 2, 3 and 4) for connecting the cables ` 13: Mounting slot for colour marker to label the connection level (connection levels 1, 2, 3 and 4) Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2-5 2 2-6 Overview Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 3 Safety 3.1 Intended use Safety 3.1 3000 Intended 3100 3use The module may be used as a base station in InduraNET p, for the wireless communication of ST data. It can be operated with up to four remote stations of type PSSu WR S IDN. The module may be used to feed and extract external supplies to and from the connection terminals. Intended use includes making the electrical installation EMC-compliant. Please refer to the guidelines stated in the “PSSuniversal Installation Manual”. The module is designed for use in an industrial environment. It is not suitable for use in a domestic environment, as this can lead to interference. The following is deemed improper use in particular: ` Any component, technical or electrical modification to the module ` Use of the module outside the areas described in this manual ` Use of the module outside the technical details (see chapter entitled “Technical Details”) INFORMATION The module is supported by the PSSuniversal Configurator and the PSSuniversal Assistant from Version 1.5. The module is supported by PSSuniversal head modules from ST Firmware Version 12. The PSSu WB S IDN module may be used in conjunction with the following base modules: ` PSSu BP 2/16S ` PSSu BP 2/16C ` PSSu BP-C 2/16S ` PSSu BP-C 2/16C Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 3-1 3 Safety 3.2 Safety regulations 3.2.1 Use of qualified personnel 3.2 Safety 3200 3regulations Use of qualified personnel 3- The products may only be assembled, installed, programmed, commissioned, operated, maintained and decomissioned by qualified personnel. Qualified personnel are people who, because they are: ` Qualified electrical engineers or ` Have received training from qualified electrical engineers are suitably experienced to operate devices, systems, plant and machinery in accordance with the general standards and guidelines for safety technology. It is the company's responsibility only to employ personnel who: ` Are familiar with the basic regulations concerning health and safety / accident prevention ` Have read and understood the safety guidelines given in this descrip- tion ` Have a good knowledge of the generic and specialist standards appli- cable to the specific application. 3.2.2 Warranty and liability Warranty and liability 3- All claims to warranty and liability will be rendered invalid if, among other things: ` The product was used contrary to the purpose for which it is intended ` Damage can be attributed to not having followed the guidelines in the manual ` Operating personnel are not suitably qualified ` Any type of modification has been made (e.g. exchanging components on the PCB boards, soldering work etc.). 3.2.3 Disposal 3Disposal The product must be disposed of properly when it reaches the end of its service life. 3-2 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 3 Safety 3.3 Approvals for wireless operation 3.3 Approvals 3300 3for wireless operation InduraNET p devices meet the requirements and specifications of the EU directive 1999/5/EU and may be operated in all European Union countries with the exception of: ` Hungary, Latvia, Lithuania, Poland, Romania, Slovakia, Slovenia InduraNET p devices may also be operated in the following countries: ` Norway, Switzerland, Liechtenstein, Iceland ` Japan ` Canada, USA Other countries: On request In France, InduraNET p devices may only be operated inside. Please comply with the provisions of ERC/REC 70-03 Appendix 3 National Restrictions (Annex 3 Band A). Radio approval for the antenna PSS ANT 2 IDN is in progress. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 3-3 3 Safety 3.3 Approvals for wireless operation 3.3.1 European approval European approval 3- 3-4 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 3 Safety 3.3 Approvals for wireless operation Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 3-5 3 Safety 3.3 Approvals for wireless operation 3.3.2 FCC approval FCC approval 3- Please note the following when operating the device in the USA and Canada: Installation by professionals only! This device complies with Part 15 of the FCC Rules and with RSS-210 of Industry Canada. Operation is subject to the following two conditions: ` (1) This device may not cause harmful interference, and ` (2) This device must accept any interference received, including interference that may cause undesired operations. This Class B digital apparatus complies with Canadian ICES-003. Changes or modifications made to this equipment not expressly approved by Pilz may void the FCC authorisation to operate this equipment. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: ` Reorient or relocate the receiving antenna. ` Increase the separation between the equipment and receiver. ` Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. ` Consult the dealer or an experienced radio/TV technician for help. 3-6 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 3 Safety 3.3 Approvals for wireless operation CAUTION! This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance of 20 cm between the radiator and your body. The transmitter must not be co-located or operating in conjunction with any other antenna or transmitter. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 3-7 3 3-8 Safety Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 4 Function description 4.1 Module features 4.1.1 Integrated protection mechanisms 4.1 4000 features Function Module 4100 4description Integrated protection mechanisms 4- When the PSSu E F PS1(-T) is used to supply the system, the module supply is buffered for 20 ms if the supply voltage is interrupted. The module provides the following diagnostic data: ` Module status ` Module error 4.1.2 Base station in InduraNET p Base station in InduraNET p 4- The module is a base station in InduraNET p and extends the PSSu module bus across a radio link. The base station is always the termination module in a base system. The base station can communicate with up to four remote stations. The module provides connections for external supplies. ` The module does not switch the external supplies. ` The external supplies are galvanically isolated from the module bus supplies and from each other. ` The module has no current limitation on the external supplies. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 4-1 4 Function description 4.2 InduraNET p 4.2 InduraNET 4200 4p Properties of wireless communication ` Frequency range 2.4 GHz ISM band ` Strong immunity to signals from other wireless services ` CFM (Coexistence Frequency Management) guarantees that InduraNET p devices coexist without problem with other radio-based systems. – InduraNET p devices do not use non-overlapping WLAN channels. – InduraNET p devices do not transmit until they have scanned their frequency range (Listen before Talk). – InduraNET p devices switch to free channels in order to avoid collisions. Properties of the antenna ` The antenna is designed to IP54. It can be installed on a flat surface using one hole mounting. ` The SMA antenna cable is 2 m long and has an impedance level of 50 Ohm. ` The max. operating range depends heavily on surface reflection and on the transmissivity of surrounding materials. Approximate guidelines are: – 10 m ... 100 m indoors – 100 m ... 1000 m outdoors ` Two antenna types are available: – For remote and base station: PSS ANT 1 IDN is optimised for typical indoor applications. – For base station only: PSS ANT 2 IDN with two redundant antennas in one housing is optimised for high availability in difficult environmental conditions, e.g. for mobile applications. 4-2 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 4 Function description 4.3 Chip card 4.3 card Chip 4300 4- The user configures the data for all the InduraNET p modules in the PSSuniversal Assistant and then downloads this configuration data to the chip card via the USB port. The chip card reader SCR 335 USB with USB cable is available as an accessory for this purpose. INFORMATION The module will not start up if the chip card is missing or is written incorrectly. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 4-3 4 4-4 Function description Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 5 Installation 5.1 General installation guidelines 5.1 5000 Installation General 5100 5installation guidelines Please also refer to the PSSuniversal Installation Manual. The description below assumes that the head module and supply voltage module are already installed. CAUTION! Damage due to electrostatic discharge! Electrostatic discharge can damage components. Ensure against discharge before touching the product, e.g. by touching an earthed, conductive surface or by wearing an earthed armband. 5.1.1 Dimensions 52,1 mm (2.051") 71,8 mm (2.827") 128,9 mm 5.075") 8,1 mm (0.319") 56,1 mm (2.209") 25,2 mm (0.992") 76 mm (2.992") 67,7 mm (2.665") 0,8 mm (0.031") 5Dimensions 65,6 mm (2.582") 25,2 mm (0.992") 72,7 mm (2.862") 5,4 mm (0.213") A min. 15 cm clearance is required above the mounting rail in the control cabinet to connect the antenna cable on the module. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 5-1 5 Installation 5.1 General installation guidelines Dimensions of the antenna ANT1/ANT2 (ANT 2 for base station only): 136,5/201,5 mm 147,3/212,3 mm 42,3/56,2 mm M32x1,5 mm 70,0/103,7 mm 5-2 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 5 Installation 5.2 Install base station 5.2 Install 5200 5base station The base station always provides the termination for a PSSuniversal system. No further modules may be positioned to the right of the base station. Prerequisite: ` The head module must be installed. ` A base module for a supply voltage module is always connected to the right of the head module. Please note: ` For mechanical reasons it is not possible to mix base modules with screw terminals and base modules with cage clamp terminals. ` All contacts should be protected from contamination. ` The mechanics of the base modules are designed for 50 plug in/out cycles. Procedure: ` We recommend that you wire up the base modules before inserting the electronic modules. ` Slot the groove on the base module on to the mounting rail from below [1]. ` Push the base module back [2] until you hear it lock into position. ` On the mounting rail, slide the base module to the left until you hear the two lateral mounting hooks on the adjacent module lock into position [3]. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 5-3 5 Installation 5.2 Install base station Schematic representation: [2] [1] [3] 5-4 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 5 Installation 5.3 Inserting and removing an electronic module 5.3 Inserting 5300 5and removing an electronic module Please note: ` Only insert on to base modules that are already installed. ` Preferably these base modules should be ready wired. ` Electronic modules with outputs may only be inserted and removed when the load is switched off. Unforeseeable error reactions may be triggered if modules are inserted and removed under load. ` When an electronic module is plugged into a base module for the first time, one part of the coding element remains on the electronic module, while its counterpart is fixed on to the base module. This is how the base module is coded. ` The mechanics of the electronic modules are designed for 50 plug in/ out cycles. 5.3.1 Inserting an electronic module Inserting an electronic module 5- Procedure: ` The electronic module must audibly lock into position [1]. ` Mark the electronic module using the labelling strips [2]. Schematic representation: [1] [2] [1] Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 5-5 5 Installation 5.3 Inserting and removing an electronic module 5.3.2 Removing an electronic module Removing an electronic module 5- Procedure: ` Press the locking mechanisms [1] together simultaneously. ` Pull out the electronic module [2]. Schematic representation: [2] [1] [1] 5.3.3 Changing an electronic module during operation Changing an electronic module during operation 5- INFORMATION After a module has been changed during operation, in some circumstances the remote stations may no longer be detected correctly. Only change the module in the off state! 5-6 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 5 Installation 5.4 Antenna assembly 5.4 Antenna 5400 5assembly As with all radio signals, the InduraNET p signals will mainly propagate in the first Fresnel zone. The Fresnel zone is a spheroid, in whose focus the antennas are located. Schematic representation: The size of the Fresnel zone depends on the wavelength of the radio signal and the distance of the antennas. At 2.4 GHz, approximate values for the Fresnel zone's radius R in relation to antenna distance d: d [m] 12 16 20 30 50 75 100 R [m] 0,4 0,5 0,6 0,7 0,8 0,9 1,3 1,5 1,8 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 5-7 5 Installation 5.4 Antenna assembly Reception will deteriorate if any objects or parts of the building lie within the Fresnel zone. When positioning the antennas it is possible to distinguish between three scenarios: ` A: The Fresnel zone is not adversely affected. – Optimum conditions ` B: The Fresnel zone is adversely affected by the low ceiling and by an object between the antennas. There is visual contact between the antennas (straight, dotted line). – These Fresnel zone encroachments will reduce the reception quality. The signals' operating range will be shorter. ` C: There is no visual contact between the antennas. – Unfavourable conditions. The signals are only transmitted indirectly and via reflections. Please note also: ` The antenna are designed for use inside buildings, particularly on factory floors. ` The optimum installation height of the antennas is 1.80 m – 2.00 m, e.g. on top of a control cabinet. ` The optimum orientation of the installed antenna is vertical on a horizontal surface. ` People standing within the Fresnel zone have a particularly adverse effect on reception quality. ` Reflections from walls (concrete, metal) lead to local signal quenching. – A diverse antenna (PSS ANT 2 IDN, available as an accessory) can help to improve reception quality on mobile, remote stations. 5-8 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 5 Installation 5.5 Install antenna 5.5 Install 5500 5antenna The antenna is positioned on the control cabinet or on a flat surface, using one hole mounting. The InduraNET p antenna cable is a 2 m long coaxial cable for high frequency applications with an impedance level of 50 Ohms. NOTICE InduraNET p devices may be damaged if they are operated without an antenna. ` Always operate the PSSu WB S IDN device with the antenna connected. CAUTION! The radio approval will be rendered invalid if a third-party antenna is used. ` InduraNET p devices should only be used with the antennas PSS ANT 1 IDN and PSS ANT 2 IDN. Please refer to the section entitled "Antenna assembly" for information on providing sufficient reception. Procedure: ` In the control cabinet ceiling, punch or drill a hole suitable to take an M32 thread fitting (> 32 mm diameter). ` Feed the antenna cable through the punched hole and assemble the antenna. ` Screw on the antenna using the nut on the M32 thread. ` Install the antenna cable from the antenna to the InduraNET p station. – The minimum bending radius is 15 mm. – The antenna cable must not be bent or trapped. – The antenna cable must not be split and then rejoined. – Excess cable must not be wound like a coil. Excess cable should be looped. ` Screw the antenna cable on to the socket labelled “ANT” on the InduraNET p station. – The torque on the SMA screw connection is 0.7 – 1.1 Nm. You can achieve the appropriate torque by tightening the screw firmly by hand. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 5-9 5 Installation 5.5 Install antenna The 2 m extension cable attenuates the signal by approx. 3 dB. Attenuation of 3 dB halves the transmitted output. For this reason, only use the extension cable where reception conditions are good and operating ranges are short. ` For reasons of electromagnetic compatibility, the extension cable may only be laid with group 1 cables (see PSSuniversal Installation Manual) 5-10 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 6 Wiring 6.1 General wiring guidelines 6.1 6000 Wiring General 6100 6wiring guidelines Please note: ` The maximum current load for the periphery supply on the module bus is 10 A. ` The external power supplies must comply with the current applicable standard EN 60950-1, EN 61140, EN 50178 or EN 61558-1. ` Use copper wiring. 6.1.1 Mechanical connection of the base modules Mechanical connection of the base modules 6- Procedure: ` Use a flat blade screwdriver (DIN 5264-A)! DIN 5264-A ` Strip the wire back 8 mm. ` If necessary, label the connection level with a colour marker [3]. ` Base module with screw terminals: – Use a screwdriver to loosen the screw on the screw terminal [1] – Insert the stripped cable into the round fixing hole [2], as far as it will go. – Tighten up the screw on the screw terminal. – Check that the cable is firmly seated. ` Base module with cage clamp terminals: – Insert the screwdriver [4] into the square hole [1]. – Insert the stripped cable into the round fixing hole [2], as far as it will go [5]. – Pull out the screwdriver [6]. – Check that the cable is firmly seated. 11 21 [1] [2] [3] Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 6-1 6 Wiring 6.1 General wiring guidelines [4] [5] [6] Please note: ` The minimum cable cross section for field connection terminals on the base modules is 0.14 mm2 (AWG26) ` The maximum cable cross section for field connection terminals is: – Digital inputs: 1.5 mm2 (AWG16) – Digital outputs: 2.0 mm2 (AWG14) – Inputs/outputs on the counter modules: 1.5 mm2 (AWG16) – Analogue inputs/outputs: 1.5 mm2 (AWG16) – Communication cables: 1.5 mm2 (AWG16) – Test pulse outputs: 1.5 mm2 (AWG16) – Power supply: 2.5 mm2 (AWG12) – Functional earth: 2.5 mm2 (AWG12) ` On base modules with screw terminals: – If you use a multi-strand cable to connect the I/Os, it is recommended that you use ferrules conforming to Parts 1 and 2 of DIN 46228, 0.14 ... 1.5 mm2, Form A or C, although this is not essential. To crimp the ferrules you can use crimp pliers (crimp form A or C) conforming to EN 60947-1, such as the PZ 1.5 or PZ 6.5 from Weidmüller, for example. ` Use copper wiring. 6-2 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 6 Wiring 6.2 Terminal configuration 6.2 Terminal 6200 6configuration Base module Screw terminals: PSSu BP 2/16S Cage clamp terminals: PSSu BP 2/16C Terminal configuration Without C-rail: 11- 21: Potential P1 (11-21 linked internally) 11 21 31 41 12 22 32 42 13 23 33 43 14 24 34 44 11 21 31 41 12 22 32 42 13 23 33 43 14 24 34 44 12-22: Potential P2 (12-22 linked within the base module) 13-23: Potential P3 (13-23 linked within the base module) 14-24: Potential P4 (14-24 linked internally) Screw terminals: PSSu BP-C 2/16S Cage clamp terminals: PSSu BP-C 2/16C 31-44: Not connected 32-42: Not connected 33-43: Not connected 34-44: Not connected With C-rail: 11- 21: Potential P1 (11-21 linked internally) 12-22: Potential P2 (12-22 linked within the base module) 13-23-33-43: C-rail supply (13-23-33-43 linked within the base module) 14-24: Potential P4 (14-24 linked internally) 31-44: Not connected 32-42: Not connected 34-44: Not connected Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 6-3 6 6-4 Wiring Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 7 Operation 7.1 Messages Operation 7.1 7000 77100 Messages A module error is displayed via the “Err” LED (see section entitled “Display elements”), signalled to the head module and then entered in the head module's error stack. The module can detect the following errors: Module error Explanation Remedy Start-up error Error as the PSSu system starts up. Change faulty module. Configuration Error Incorrect module type configured. The configured hardware registry does not match the actual hardware registry. ST communication error Error in ST communication with the head module. Change faulty module. Bus termination error There is no end bracket. Install a terminating plate with integrated end angle. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 7-1 7 Operation 7.2 Display elements 7.2 Display 7200 7elements Key: LED on LED flashes LED off 7.2.1 Display elements for InduraNET p diagnostics Display elements for InduraNET p diagnostics 7- The module has an LED for displaying errors (“Err” LED). LED Err 11 21 I0 I1 7-2 Err Key Name Colour Status Err --- No error Red Chip card error Red Error when comparing the actual/ registered hardware on the remote systems Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 7 Operation 7.2 Display elements Each remote station is assigned an LED to display the connection status (LEDs “R1”, “R2”, “R3” and “R4”). Name Colour R1 R2 Status Signal Target --- No data transfer Remote station 1 Green Establishing a connection or connection disrupted. Green Data is being transmitted --- No data is being transmitted/no remote system is configured Green Establishing a connection or connection disrupted. Green Data is being transmitted --- No data is being transmitted/no remote system is configured Green Establishing a connection or connection disrupted. Green Data is being transmitted --- No data is being transmitted/no remote system is configured Green Establishing a connection or connection disrupted. Green Data is being transmitted Err CHIP ANT R3 000000 000 R1 R2 R3 R4 R1 R2 R3 R4 R4 Remote station 2 Remote station 3 Remote station 4 INFORMATION After a restart the InduraNET p configuration data is loaded from the chip card. This process lasts approximately 5 s. During this time the LEDs will flash in quick succession. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 7-3 7 7-4 Operation Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 8 Technical details 8.1 Technical details 8.1 8000 Technical 8100 8details Technical details PSSu WB S IDN Application range Module's device code Electrical data Internal supply voltage Supply voltage range of module supply Current and power consumption from module supply Module's current consumption Module's power consumption InduraNET p interface Scope Application in accordance with Standard 0005h Working frequency range Channel spacing Number of channels Modulation Frequency deviation Typ. transmitter output EIRP Max. transmitter output EIRP Receiver type Max. receiver sensitivity when PER=0.1% Frequency stability Intermediate frequency Environmental data Climatic suitability Ambient temperature Storage temperature Climatic suitability in accordance with EN 60068-2-30, EN 60068-2-78 Condensation EMC Vibration to EN 60068-2-6 Frequency Max. acceleration Shock stress EN 60068-2-27 Protection type Mounting (e.g. cabinet) Housing Terminals Airgap creepage in accordance with EN 60664-1 Overvoltage Pollution degree Mechanical data Housing material Front Bottom 4.8 - 5.4 V 107 mA 0.55 W Standard applications ARIB STO-T 66 (19,2), EN 300328 V1,7,1, EN 301489-1 V1,6,1, EN 301489-3 V1,4,1, FCC Part 15-249, IEC 60950 2,405 - 2,479 MHz 1 MHz 75 GFSK -160 - 160 kHz 18 dBm/64 mW 20 dBm/100 mW Superhet -90 dBm -2.5 - 2.5 ppm fZF=fLO-fRX=(8/7*fRX+2MHz)-fRX EN 60068-2-14, EN 60068-2-1, EN 60068-2-2, EN 600682-30, EN 60068-2-78 0 - 60 °C -25 - 70 °C 93 % r. h. at 40 °C no EN 55011: class A, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6, EN 61131-2 10 - 60 Hz 1g 15g 11 ms IP54 IP20 IP20 II PC PC Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 8-1 8 Technical details 8.1 Technical details Mechanical data Dimensions Height Width Depth Colour of front plate Weight 8-2 76.0 mm 25.4 mm 60.2 mm dark grey 57 g Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 21 835-01, 2008-03 Printed in Germany © Pilz GmbH & Co. KG, 2008 •… In many countries we are represented by sales partners. Please refer to our homepage for further details or contact our headquarters. Pilz GmbH & Co. KG Sichere Automation Felix-Wankel-Straße 2 73760 Ostfildern, Germany Telephone: +49 711 3409-0 Telefax: +49 711 3409-133 E-Mail: pilz.gmbh@pilz.de • www www.pilz.com • Technical support +49 711 3409-444
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