Pilz and KG IDN02 InduraNET p, wireless remote station User Manual ba pssu wr s idn
Pilz GmbH & Co. KG InduraNET p, wireless remote station ba pssu wr s idn
User Manual
Programmable control systems PSS®
PSSu WR S IDN
Operating Manual – Item No. 21 841-01
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes.
Suggestions and comments for improving this documentation will be gratefully received.
Pilz
®
, PIT
®
, PMI
®
, PNOZ
®
, Primo
®
, PSEN
®
, PSS
®
, PVIS
®
, SafetyBUS p
®
, SafetyEYE
®
,
SafetyNET p
®
, the spirit of safety
®
are registered and protected trademarks of
Pilz GmbH & Co. KG in some countries.
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 1
Contents
Contents
Contents Page
Chapter 1 Introduction
1.1 Validity of documentation 1-1
1.1.1 Retaining the documentation 1-1
1.2 Overview of documentation 1-2
1.3 Definition of symbols 1-3
Chapter 2 Overview
2.1 Scope of delivery 2-1
2.2 Module features 2-2
2.3 Features of InduraNET p 2-3
2.4 Front view 2-4
Chapter 3 Safety
3.1 Intended use 3-1
3.2 Safety regulations 3-3
3.2.1 Use of qualified personnel 3-3
3.2.2 Warranty and liability 3-3
3.2.3 Disposal 3-3
3.3 Approvals for wireless operation 3-4
3.3.1 European approval 3-5
3.3.2 FCC approval 3-7
Chapter 4 Function description
4.1 Module features 4-1
4.1.1 Integrated protection mechanisms 4-1
4.1.2 Remote station in InduraNET p 4-1
4.2 InduraNET p 4-2
4.3 Process image 4-3
4.4 USB port 4-4
4.5 Chip card 4-5
Chapter 5 Installation
5.1 General installation guidelines 5-1
5.1.1 Dimensions 5-1
5.2 Install remote station 5-3
5.3 Antenna assembly 5-4
5.4 Install antenna 5-6
Chapter 6 Wiring
6.1 General wiring guidelines 6-1
6.2 Terminal configuration 6-2
6.3 Connection via USB 6-3
Contents
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
2
Chapter 7 Operation
7.1 Messages 7-1
7.2 Display elements 7-2
7.2.1 Display elements for InduraNET p
diagnostics
7-2
Chapter 8 Technical details
8.1 Technical details 8-1
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 1-1
1.1 Validity of documentation
1 Introduction
11000IntroductionIntroduction1-1.1Validity of documenta tion1100Validity of documenta tion1-
This documentation is valid for the PSSu WR S IDN module. It is valid
until new documentation is published.
Please also refer to the following documents:
`PSSuniversal System Description
`PSSuniversal Installation Manual
This operating manual explains the function and operation of the pro-
grammable safety system, describes the installation and provides
guidelines on how to connect the product PSSu WR S IDN.
Using the product PSSu WR S IDN:
Remote station to connect the PSSuniversal system to InduraNET p for
standard data
1.1.1 Retaining the documentation
Retaining the documentation1-
This documentation is intended for instruction and should be retained
for future reference.
1.2 Overview of documentation
1 Introduction
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
1-2
1.2Overview of documentation1200Overview of documentation1-
1 Introduction
The introduction is designed to familiarise you with the contents, struc-
ture and specific order of this manual.
2 Overview
This chapter provides information on the module's most important fea-
tures.
3 Safety
This chapter must be read as it contains important information on in-
tended use.
4 Function Description
This chapter describes the module's individual components.
5 Installation
This chapter explains how to install the module.
6 Interfaces
This chapter describes the module's interfaces.
7 Operation
This chapter explains the display elements and advises on what to do if
a fault occurs.
8 Technical Details
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 1-3
1.3 Definition of symbols
1 Introduction
1.3Definition of symbols1300Definition of symbols1-
Information in this manual that is of particular importance can be identi-
fied as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation
that poses an immediate threat of serious injury and death and
indicates preventive measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation
that could lead to serious injury and death and indicates preven-
tive measures that can be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor
injury plus material damage, and also provides information on
preventive measures that can be taken.
NOTICE
This describes a situation in which the unit(s) could be damaged
and also provides information on preventive measures that can
be taken.
INFORMATION
This gives advice on applications and provides information on
special features, as well as highlighting areas within the text that
are of particular importance.
1 Introduction
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
1-4
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2-1
2.1 Scope of delivery
2 Overview
22000OverviewOverview2-2.1Scope of delivery2100Scope of delivery2-
The PSSu WR S IDN module is supplied with a chip card for storing the
configuration data. Additional chip cards are available as an accessory.
An antenna is required in order to operate the module. Two antenna
types are available:
`For remote and base stations:
PSS ANT 1 IDN
`For base stations only:
PSS ANT 2 IDN
The antenna is supplied with an SMA antenna cable which is 2 m long
and has an impedance level of 50 Ohm. A suitable 2 m long extension
cable is available as an accessory.
The chip card reader SCR 335 USB with USB cable is available as an
accessory.
CAUTION!
The radio approval will be rendered invalid if a third-party
antenna is used.
`InduraNET p devices should only be used with the antennas
PSS ANT 1 IDN and PSS ANT 2 IDN.
2.2 Module features
2 Overview
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
2-2
2.2Module features2200Module features2-
The module has the following features:
`This module forms the head module of a remote system in
InduraNET p.
`Antenna connection for InduraNET p
`Power supply for max. 2.0 A
– When the supply voltage is interrupted, the module supply is buff-
ered for 20 ms.
– Separate infeed for periphery supply
– Separate infeed for module supply
`LEDs for:
– System status
–InduraNET p status
– USB status
`Electronic modules that can be used for input/output:
– All digital standard modules
(PSSu E S xD...)
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2-3
2.3 Features of InduraNET p
2 Overview
2.3Features of InduraNET p2300Features of InduraNET p2-
InduraNET p enables wireless communication on the PSSuniversal.
Data from the standard section is transmitted via radio instead of the
module bus. Wireless communication via InduraNET p does not need to
be considered in the user program.
The module bus cycle is recreated in the remote system. This will in-
crease the input/output reaction times of a remote system.
Each InduraNET p device is given an ID, which ensures that all subscrib-
ers are uniquely identified. Up to ten InduraNET p networks can coexist
within one environment. All the settings for wireless communication are
stored within the module on a chip card, which is written via a chip card
reader.
Schematic representation of InduraNET p
Head module (FS/ST)
I/O module (FS/ST)
I/O module (FS/ST)
I/O module (FS/ST)
I/O module (FS/ST)
IDN base station
ANT
Supply
I/O module (ST)
IDN remote station
ANT
I/O module (ST)
I/O module (ST)
I/O module (ST)
I/O module (ST)
IDN remote station
ANT
I/O module (ST)
I/O module (ST)
I/O module (ST)
I/O module (ST)
IDN remote station
ANT
I/O module (ST)
I/O module (ST)
I/O module (ST)
I/O module (ST)
IDN remote station
ANT
I/O module (ST)
I/O module (ST)
I/O module (ST)
Base system Up to 4 remote systems
InduraNET p
2.4 Front view
2 Overview
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
2-4
2.4Front view2400Front view2-
Key:
`1: Antenna connection (InduraNET p)
`2: Combicon plug-in connector X1 to feed in the module supply and
periphery supply
`3: LEDs for system diagnostics
`4: Labelling strip with:
–Order number
– Serial number
– Hardware version number
– Firmware version number on delivery
`5: Field for 2D code
`6: Labelling strip with interface configuration of the USB port
`7: LEDs for InduraNET p diagnostics
`8: Module name
`9: Chip card slot
`10: USB port (Mini-B)
PSSu
WR S IDN
Usb Dev
USB
2
D -
3
D +
5
G N D
USB
312 096
0000000
HW 000
000
Run
Lnk
ANT
X1
1
2
3
4
5
6
7
8
10
9
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 3-1
3.1 Intended use
3 Safety
33000SafetySafety3-3.1Intended use3100Intended use3-
The module may be used as a remote station in InduraNET p, for the
wireless communication of ST data. It can be operated with a base sta-
tion of type PSSu WB S IDN.
The module provides the supply for the module supply and periphery
supply within the system.
Intended use includes making the electrical installation EMC-compliant.
Please refer to the guidelines stated in the “PSSuniversal Installation
Manual”. The module is designed for use in an industrial environment. It
is not suitable for use in a domestic environment, as this can lead to in-
terference.
The following is deemed improper use in particular:
`Any component, technical or electrical modification to the module
`Use of the module outside the areas described in this manual
`Use of the module outside the technical details (see chapter entitled
“Technical Details”)
The remote station may be used in conjunction with the base station
PSSu WB S IDN. The remote station may be used in conjunction with
the following electronic modules:
INFORMATION
The module is supported by the PSSuniversal Configurator and
the PSSuniversal Assistant from Version 1.5.
The module is supported by PSSuniversal head modules from
ST Firmware Version 12.
Module type Module name
Digital input/output modules PSSu E S 4DI(-T)
PSSu E S 4DO 0.5(-T)
PSSu E S 2DO 2(-T)
Voltage distribution PSSu E PD(-T)
PSSu E PD1(-T)
3.1 Intended use
3 Safety
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
3-2
The module's firmware can be updated to a later version using the
Firmware Manager on the PSSuniversal Assistant. For the reason, the
module's actual firmware version may not always match the firmware
version printed on the front of the unit. Updating the firmware can also
expand the module's functionality.
INFORMATION
The module's actual firmware version can only be established
using the Firmware Manager on the PSSuniversal Assistant.
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 3-3
3.2 Safety regulations
3 Safety
3.2Safety regulations3200Safety regulations3-
3.2.1 Use of qualified personnel
Use of qualified personnel3-
The products may only be assembled, installed, programmed, commis-
sioned, operated, maintained and decomissioned by qualified person-
nel. Qualified personnel are people who, because they are:
`Qualified electrical engineers or
`Have received training from qualified electrical engineers
are suitably experienced to operate devices, systems, plant and ma-
chinery in accordance with the general standards and guidelines for
safety technology.
It is the company's responsibility only to employ personnel who:
`Are familiar with the basic regulations concerning health and safety /
accident prevention
`Have read and understood the safety guidelines given in this descrip-
tion
`Have a good knowledge of the generic and specialist standards appli-
cable to the specific application.
3.2.2 Warranty and liability
Warranty and liability3-
All claims to warranty and liability will be rendered invalid if, among other
things:
`The product was used contrary to the purpose for which it is intended
`Damage can be attributed to not having followed the guidelines in the
manual
`Operating personnel are not suitably qualified
`Any type of modification has been made (e.g. exchanging compo-
nents on the PCB boards, soldering work etc.).
3.2.3 Disposal
Disposal3-
The product must be disposed of properly when it reaches the end of its
service life.
3.3 Approvals for wireless operation
3 Safety
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
3-4
3.3Approvals for wireless operation3300Approvals for wireless operation3-
InduraNET p devices meet the requirements and specifications of the
EU directive 1999/5/EU and may be operated in all European Union
countries with the exception of:
`Hungary, Latvia, Lithuania, Poland, Romania, Slovakia, Slovenia
InduraNET p devices may also be operated in the following countries:
`Norway, Switzerland, Liechtenstein, Iceland
`Japan
`Canada, USA
Other countries: On request
In France, InduraNET p devices may only be operated inside.
Please comply with the provisions of ERC/REC 70-03 Appendix 3 -
National Restrictions (Annex 3 Band A).
Radio approval for the antenna PSS ANT 2 IDN is in progress.
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 3-5
3.3 Approvals for wireless operation
3 Safety
3.3.1 European approval
European approval 3-
3.3 Approvals for wireless operation
3 Safety
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
3-6
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 3-7
3.3 Approvals for wireless operation
3 Safety
3.3.2 FCC approval
FCC approval3-
Please note the following when operating the device in the USA and
Canada:
Installation by professionals only!
This device complies with Part 15 of the FCC Rules and with RSS-210
of Industry Canada. Operation is subject to the following two conditions:
`(1) This device may not cause harmful interference, and
`(2) This device must accept any interference received, including inter-
ference that may cause undesired operations.
This Class B digital apparatus complies with Canadian ICES-003.
Changes or modifications made to this equipment not expressly ap-
proved by Pilz may void the FCC authorisation to operate this equip-
ment.
This equipment has been tested and found to comply with the limits for
a Class B digital device, pursuant to Part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful in-
terference in a residential installation.
This equipment generates, uses and can radiate radio frequency energy
and, if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a par-
ticular installation. If this equipment does cause harmful interference to
radio or television reception, which can be determined by turning the
equipment off and on, the user is encouraged to try to correct the inter-
ference by one or more of the following measures:
`Reorient or relocate the receiving antenna.
`Increase the separation between the equipment and receiver.
`Connect the equipment into an outlet on a circuit different from that to
which the receiver is connected.
`Consult the dealer or an experienced radio/TV technician for help.
3.3 Approvals for wireless operation
3 Safety
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
3-8
CAUTION!
This equipment complies with FCC radiation exposure limits set
forth for an uncontrolled environment. This equipment should be
installed and operated with minimum distance of 20 cm
between the radiator and your body. The transmitter must not be
co-located or operating in conjunction with any other antenna or
transmitter.
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 4-1
4.1 Module features
4 Function description
44000Function descriptionFunction description4-4.1Module features4100Module features4-
4.1.1 Integrated protection mechanisms
Integrated protection mechanisms4-
The module has the following protection mechanisms:
`Infeed for module supply
– Polarity protection
– Voltage monitoring
– Transient voltage limitation
`Module supply
– Short circuit-proof
The module provides the following diagnostic data:
`Module status
`Module error
4.1.2 Remote station in InduraNET p
Remote station in InduraNET p4-
The module is a remote station in InduraNET p and enables the
PSSuniversal to be used as a remote system. The remote station is al-
ways the first module in a remote systems. The remote station co-ordi-
nates the PSSu module bus on the remote system and exchanges data
between the connected I/O modules and an assigned base station in
InduraNET p.
The module supplies voltage to the modules on the remote system:
`Supply to the module bus:
– Module supply supplies itself and subsequent modules (right-hand
side)
– Periphery supply
`When the voltages are fed separately, the module supply and periph-
ery supply are galvanicaly isolated. If galvanic isolation is not required,
a common power supply may be used for the periphery supply and
module supply.
4.2 InduraNET p
4 Function description
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
4-2
4.2InduraNET p4200InduraNET p4-
Properties of wireless communication
`Frequency range 2.4 GHz ISM band
`Strong immunity to signals from other wireless services
`CFM (Coexistence Frequency Management) guarantees that
InduraNET p devices coexist without problem with other radio-based
systems.
– InduraNET p devices do not use non-overlapping WLAN channels.
– InduraNET p devices do not transmit until they have scanned their
frequency range (Listen before Talk).
– InduraNET p devices switch to free channels in order to avoid colli-
sions.
Properties of the antenna
`The antenna is designed to IP54. It can be installed on a flat surface
using one hole mounting.
`The SMA antenna cable is 2 m long and has an impedance level of
50 Ohm.
`The max. operating range depends heavily on surface reflection and
on the transmissivity of surrounding materials. Approximate guidelines
are:
– 10 m ... 100 m indoors
– 100 m ... 1000 m outdoors
`Two antenna types are available:
– For remote and base station:
PSS ANT 1 IDN is optimised for typical indoor applications.
– For base station only:
PSS ANT 2 IDN with two redundant antennas in one housing is op-
timised for high availability in difficult environmental conditions, e.g.
for mobile applications.
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 4-3
4.3 Process image
4 Function description
4.3Process image4300Process image4-
The process image of inputs and outputs is generated in each remote
system. The individual process images are combined for the overall sys-
tem. The sequence for the remote systems is defined in the
PSSuniversal Assistant. The base and remote stations themselves do
not occupy any inputs and outputs.
Schematic representation:
Head module (FS/ST)
I/O module (FS/ST)
I/O module (FS/ST)
I/O module (FS/ST)
I/O module (FS/ST)
IDN base station
ANT
Supply
I/O module (ST)
IDN remote station
ANT
I/O module (ST)
I/O module (ST)
I/O module (ST)
I/O module (ST)
IDN remote station
ANT
I/O module (ST)
I/O module (ST)
I/O module (ST)
I/O module (ST)
IDN-Remote-Station
ANT
I/O module (ST)
I/O module (ST)
I/O module (ST)
I/O module (ST)
IDN remote station
ANT
I/O module (ST)
I/O module (ST)
I/O module (ST)
Base system Up to 4 remote systems
InduraNET p
PII 0/PIO 0 PII 1/PIO 1 PII 2/PIO 2
PII 3/PIO 3 PII 4/PIO 4
PII 0 + PII 1 + PII 2 + PII 3 + PII 4
PIO 0 + PIO 1 + PIO 2 + PIO 3 + PIO 4
4.4 USB port
4 Function description
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
4-4
4.4USB port4400USB port4-
The following functions are available via the USB port:
`Show actual hardware
`Comparison of actual/registered hardware
`Display and update firmware versions
Parameters for the module's ST section can either be set via the fieldbus
interface or via the USB port. Parameter setting via the USB port has pri-
ority over parameter setting via the fieldbus interface. Once parameters
for the the head module have been set via the USB port, the ability to set
parameters for the module via the fieldbus interface is disabled. The dis-
able can be lifted in the PSSuniversal Assistant.
Procedure for connecting the head module via the USB port:
`Connect PC to head module via USB cable.
`Install USB driver.
`View the actual hardware registry in the PSSuniversal Assistant and
call up other functions.
This way it is possible to copy and edit an existing configuration in the
PSSuniversal Assistant.
INFORMATION
The USB driver can be found on the PSSuniversal Assistant
CD-ROM, in the subdirectory \bin\PILZ_USB_DRIVER
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 4-5
4.5 Chip card
4 Function description
4.5Chip card4500Chip card4-
The user configures the data for all the InduraNET p modules in the
PSSuniversal Assistant and then downloads this configuration data to
the chip card via the USB port. The chip card reader SCR 335 USB with
USB cable is available as an accessory for this purpose.
INFORMATION
The module will not start up if the chip card is missing or is writ-
ten incorrectly.
4 Function description
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
4-6
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 5-1
5.1 General installation guidelines
5 Installation
55000InstallationInstallation5-5.1General installation guidelines5100General installation guidelines5-
Please also refer to the PSSuniversal Installation Manual.
The description below assumes that the mounting rail is already in-
stalled.
5.1.1 Dimensions
Dimensions5-
A min. 15 cm clearance is required above the mounting rail in the control
cabinet to connect the antenna cable on the module.
CAUTION!
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure
against discharge before touching the product, e.g. by touching
an earthed, conductive surface or by wearing an earthed arm-
band.
56,4 mm
125,6 mm
72,6 mm
75,2 mm
69,2 mm 2,8 mm
21,6 mm
(2.448")(2.22") (0.11")
(4.945")
(2.858")
(0.85")
(2.96")
5.1 General installation guidelines
5 Installation
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
5-2
Dimensions of the antenna ANT1/ANT2 (ANT 2 for base station only):
42,3/56,2 mm
70,0/103,7 mm
M32x1,5 mm
136,5/201,5 mm
147,3/212,3 mm
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 5-3
5.2 Install remote station
5 Installation
5.2Install remote station5200Install remote station5-
The remote station is installed in exactly the same way as a
PSSuniversal head module.
Prerequisite:
`The mounting rail must be installed.
Procedure:
`Install an end bracket to the left of the head module or leave enough
space for one.
`Slot the groove on the head module on to the mounting rail from below
[1].
`Push the head module back [2] until you hear it lock into position.
Schematic representation:
[2]
[1]
5.3 Antenna assembly
5 Installation
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
5-4
5.3Antenna assembly5300Antenna assembly5-
As with all radio signals, the InduraNET p signals will mainly propagate
in the first Fresnel zone. The Fresnel zone is a spheroid, in whose focus
the antennas are located.
Schematic representation:
The size of the Fresnel zone depends on the wavelength of the radio sig-
nal and the distance of the antennas.
At 2.4 GHz, approximate values for the Fresnel zone's radius R in rela-
tion to antenna distance d:
d [m]5 8 121620305075100
R [m] 0,4 0,5 0,6 0,7 0,8 0,9 1,3 1,5 1,8
d
R
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 5-5
5.3 Antenna assembly
5 Installation
Reception will deteriorate if any objects or parts of the building lie within
the Fresnel zone. When positioning the antennas it is possible to distin-
guish between three scenarios:
`A: The Fresnel zone is not adversely affected.
– Optimum conditions
`B: The Fresnel zone is adversely affected by the low ceiling and by an
object between the antennas. There is visual contact between the an-
tennas (straight, dotted line).
– These Fresnel zone encroachments will reduce the reception quality.
The signals' operating range will be shorter.
`C: There is no visual contact between the antennas.
– Unfavourable conditions. The signals are only transmitted indirectly
and via reflections.
Please note also:
`The antenna are designed for use inside buildings, particularly on fac-
tory floors.
`The optimum installation height of the antennas is 1.80 m – 2.00 m,
e.g. on top of a control cabinet.
`The optimum orientation of the installed antenna is vertical on a hori-
zontal surface.
`People standing within the Fresnel zone have a particularly adverse ef-
fect on reception quality.
`Reflections from walls (concrete, metal) lead to local signal quenching.
– A diverse antenna (PSS ANT 2 IDN, available as an accessory) can
help to improve reception quality on mobile, remote stations.
A B C
5.4 Install antenna
5 Installation
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
5-6
5.4Install antenna 5400Install antenna 5-
The antenna is positioned on the control cabinet or on a flat surface, us-
ing one hole mounting. The InduraNET p antenna cable is a 2 m long co-
axial cable for high frequency applications with an impedance level of
50 Ohms.
Please refer to the section entitled "Antenna assembly" for information
on providing sufficient reception.
Procedure:
`In the control cabinet ceiling, punch or drill a hole suitable to take an
M32 thread fitting (> 32 mm diameter).
`Feed the antenna cable through the punched hole and assemble the
antenna.
`Screw on the antenna using the nut on the M32 thread.
`Install the antenna cable from the antenna to the InduraNET p station.
– The minimum bending radius is 15 mm.
– The antenna cable must not be bent or trapped.
– The antenna cable must not be split and then rejoined.
– Excess cable must not be wound like a coil. Excess cable should be
looped.
`Screw the antenna cable on to the socket labelled “ANT” on the
InduraNET p station.
– The torque on the SMA screw connection is 0.7 – 1.1 Nm. You can
achieve the appropriate torque by tightening the screw firmly by
hand.
NOTICE
InduraNET p devices may be damaged if they are operated with-
out an antenna.
`Always operate the PSSu WR S IDN device with the antenna
connected.
CAUTION!
The radio approval will be rendered invalid if a third-party
antenna is used.
`InduraNET p devices should only be used with the antennas
PSS ANT 1 IDN and PSS ANT 2 IDN.
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 5-7
5.4 Install antenna
5 Installation
The 2 m extension cable attenuates the signal by approx. 3 dB. Attenu-
ation of 3 dB halves the transmitted output. For this reason, only use the
extension cable where reception conditions are good and operating
ranges are short.
`For reasons of electromagnetic compatibility, the extension cable may
only be laid with group 1 cables (see PSSuniversal Installation Manual)
5 Installation
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
5-8
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 6-1
6.1 General wiring guidelines
6 Wiring
66000WiringWiring6-6.1General wiring guidelines6100General wiring guidelines6-
Please note:
`Please refer to the technical details regarding the requirements of the
supply voltages.
`Safe electrical isolation must be ensured for the external power sup-
plies that generate the supply voltages. Failure to do so could result in
electric shock.
`The external power supplies must comply with the current applicable
standard EN 60950-1, EN 61140, EN 50178 or EN 61558-1.
`The maximum current load for the periphery supply on the module bus
is 10 A.
`With a common 0 V supply for module supply and periphery supply:
Connect together the 0V connections on all the external power sup-
plies and earth the 0 V mains at a single point.
`The connection of the 0 V supply to the central earth bar or earth fault
monitor must be in accordance with the relevant national regulations
(e.g. EN 60204-1, NFPA 79:17-7, NEC: Article 250).
`Minimum range for cable cross sections on connection terminals in
mm2:
– Power supply: 1.5 (AWG16) ... 2.5 (AWG12)
– Functional earth: 1.5 (AWG16) ... 2.5 (AWG12)
`Use copper wiring.
6.2 Terminal configuration
6 Wiring
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
6-2
6.2Terminal configuration6200Terminal configuration6-
`n.c. = not connected
Connector description Terminal configuration
5-pin Combicon plug-in connector X1 1: +24 V infeed for periphery supply
2: 0 V infeed for periphery supply
3: n.c.
4: +24 V infeed for module supply
5: 0 V infeed for module supply
USB Assignment
Mini-B USB connector 1: n.c.
2: D- USB Data –
3: D+ USB Data +
4: n.c.
5: GND Ground
5
1
1
5
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 6-3
6.3 Connection via USB
6 Wiring
6.3Connection via USB6300Connection via USB6-
Please note the requirements of the USB standard for USB 2.0 and for
Mini-B USB ports.
The maximum cable runs for USB connection cable are 5 m.
6 Wiring
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
6-4
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 7-1
7.1 Messages
7 Operation
77000OperationOperation7-7.1Messages7100Messages7-
All errors and faults detected by the electronic modules on a remote sta-
tion are signalled to the base station via InduraNET p and entered in the
head module's error stack.
(1) There are two levels of overtemperature.
`Too warm:
If a module's temperature exceeds a theshold value, the module
sends a warning to the head module. If the temperature drops back
below the threshold value, the module sends an all-clear.
`Too hot:
If a module's temperature exceeds a further theshold value, the mod-
ule sends an error message to the head module.
Module error Explanation Remedy
Start-up error Error as the PSSu system starts up Change faulty module.
Configuration Error Incorrect module type configured. The configured hardware registry does
not match the actual hardware regis-
try.
ST communication error Error during ST communication Change faulty module.
Bus termination error There is no terminating plate or there is
a bad contact with the module bus.
Install a terminating plate with inte-
grated end bracket or insert the base
modules together correctly.
Temperature error: Too warm (1) Ambient temperature too high:
Error stack entry
Ensure there is sufficient ventilation in
the control cabinet or prevent over-
load.
Temperature error: Too hot (1) Ambient temperature too high:
Module reset
Ensure there is sufficient ventilation in
the control cabinet or prevent over-
load.
Overvoltage error A system voltage or infeed is too high. Stabilise the supply or change the
faulty supply voltage module.
Undervoltage error A system voltage or infeed is too low. Stabilise the supply or change the
faulty supply voltage module.
7.2 Display elements
7 Operation
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
7-2
7.2Display elements7200Display elements7-
Key:
7.2.1 Display elements for InduraNET p diagnostics
Display elements for InduraNET p diagnostics7-
The module has LEDs to display various states on the remote station
(“Usb” LED and “Dev” LED).
(*1) An addressing error (flashing red LED) may be caused by one of the
following factors:
`Terminating resistor is missing.
`A module is defective.
`A module does not have valid software.
`Invalid hardware registry
LED on
LED flashes
LED off
LED Key
Name Colour Status
Usb - - - No data is being
transmitted via
the USB port
Green Data is being
transmitted via
the USB port
Dev - - - PSSu system
error, no start-
up
Green Remote system
is running cor-
rectly
Red Error in the re-
mote station
Red Addressing er-
ror (*1)
Usb Dev
--- -- -
DevUsb
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 7-3
7.2 Display elements
7 Operation
The module has LEDs to display various InduraNET p states (“Run” LED
and “Lnk” LED).
(*2) A chip card error (red LED) may be caused by one of the following
factors:
`No chip card in the remote station
`Unable to read chip card.
`Data on the chip card is invalid.
LED Key
Name Colour Status
Run - - - Remote station
not in operation
Red Chip card error
(*2)
Red The hardware
configuration of
the remote sys-
tem does not
correspond to
the configura-
tion stored on
the chip card.
Green Remote station
is ready to
transmit data
Lnk - - - InduraNET p
not in operation
Green InduraNET p is
running
Red/green InduraNET p is
running with
fleeting inter-
ruptions
Red No connection
to InduraNET p
INFORMATION
After a restart the InduraNET p configuration data is loaded from
the chip card. This process lasts approximately 5 s. During this
time the LEDs will flash in quick succession.
PSSu
WR S IDN
Usb Dev
USB
2
D -
3
D +
5
G N D
USB
312 096
0000000
HW 000
000
Run
Lnk
ANT
Run
Lnk
X1
7 Operation
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
7-4
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 8-1
8.1 Technical details
8 Technical details
88000Technical detailsTechnical details8-8.1Technical details8100Technical details8-
Technical details PSSu WR S IDN
Application range Standard
Module's device code 0006h
Electrical data
Internal supply voltage
Supply voltage range of module supply 4.8 - 5.4 V
Current and power consumption from module supply
Module's current consumption 215 mA
Module's power consumption 1.10 W
Infeed for Module Supply
Voltage 24 VDC
Voltage tolerance -30 %/+25 %
Output of external power supply (DC) 12.0 W
Max. continuous current that the external power supply
must provide
0.8 A
Inrush current that the external power supply must provide 4.0 A
Infeed for Periphery Supply
Voltage 24 VDC
Max. continuous current that the external power supply
must provide
10.0 A
Voltage output Module Supply
Voltage 5 V DC
Voltage tolerance -2 %/+2 %
Current load capacity 2.0 A
Buffer in the case of supply interruptions in accordance
with EN 61131-2, EN 61496-1
Short circuit-proof yes
InduraNET p interface
Application range Standard applications
Application in accordance with ARIB STO-T 66 (19,2), EN 300328 V1,7,1, EN 301489-1
V1,6,1, EN 301489-3 V1,4,1, FCC Part 15-249
Working frequency range 2,405 - 2,479 MHz
Channel spacing 1 MHz
Number of channels 75
Modulation GFSK
Frequency deviation -160 - 160 kHz
Typ. transmitter output EIRP 18 dBm/64 mW
Max. transmitter output EIRP 20 dBm/100 mW
Receiver type Superhet
Max. receiver sensitivity when PER=0.1% -90 dBm
Frequency stability -2.5 - 2.5 ppm
Intermediate frequency fZF=fLO-fRX=(8/7*fRX+2MHz)-fRX
Environmental data
Climatic suitability EN 60068-2-14, EN 60068-2-1, EN 60068-2-2, EN 60068-
2-30, EN 60068-2-78
Ambient temperature 0 - 60 °C
Condensation no
EMC EN 55011: class A, EN 61000-4-2, EN 61000-4-3, EN
61000-4-4, EN 61000-4-5, EN 61000-4-6, EN 61000-6-2,
EN 61000-6-4, EN 61131-2
8.1 Technical details
8 Technical details
Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
8-2
Vibration to EN 60068-2-6
Frequency 10 - 150 Hz, 10 - 60 Hz, 60 - 1,000 Hz
Shock stress
11 ms
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Mechanical data
Housing material
Front PC
Bottom PC
Dimensions
Height 128.4 mm
Width 75.2 mm
Depth 79.4 mm
Colour of front plate dark grey
Weight 169 g
Environmental data
• …• www
21 841-01, 2008-03 Printed in Germany
© Pilz GmbH & Co. KG, 2008
Pilz GmbH & Co. KG
Sichere Automation
Felix-Wankel-Straße 2
73760 Ostfi ldern, Germany
Telephone: +49 711 3409-0
Telefax: +49 711 3409-133
E-Mail: pilz.gmbh@pilz.de
www.pilz.com
+49 711 3409-444
• Technical support
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