Pilz and KG IDN02 InduraNET p, wireless remote station User Manual ba pssu wr s idn
Pilz GmbH & Co. KG InduraNET p, wireless remote station ba pssu wr s idn
User Manual
PSSu WR S IDN Programmable control systems PSS® Operating Manual – Item No. 21 841-01 All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for internal purposes. Suggestions and comments for improving this documentation will be gratefully received. Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks of Pilz GmbH & Co. KG in some countries. Contents Contents Contents Page Chapter 1 Introduction 1.1 Validity of documentation 1.1.1 Retaining the documentation 1.2 Overview of documentation 1.3 Definition of symbols 1-1 1-1 1-2 1-3 Chapter 2 Overview 2.1 Scope of delivery 2.2 Module features 2.3 Features of InduraNET p 2.4 Front view 2-1 2-2 2-3 2-4 Chapter 3 Safety 3.1 3.2 3.2.1 3.2.2 3.2.3 3.3 3.3.1 3.3.2 3-1 3-3 3-3 3-3 3-3 3-4 3-5 3-7 Intended use Safety regulations Use of qualified personnel Warranty and liability Disposal Approvals for wireless operation European approval FCC approval Chapter 4 Function description 4.1 Module features 4.1.1 Integrated protection mechanisms 4.1.2 Remote station in InduraNET p 4.2 InduraNET p 4.3 Process image 4.4 USB port 4.5 Chip card 4-1 4-1 4-1 4-2 4-3 4-4 4-5 Chapter 5 Installation 5.1 General installation guidelines 5.1.1 Dimensions 5.2 Install remote station 5.3 Antenna assembly 5.4 Install antenna 5-1 5-1 5-3 5-4 5-6 Chapter 6 Wiring 6.1 6.2 6.3 6-1 6-2 6-3 General wiring guidelines Terminal configuration Connection via USB Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de Contents Chapter 7 Operation 7.1 Messages 7.2 Display elements 7.2.1 Display elements for InduraNET p diagnostics Chapter 8 Technical details 8.1 Technical details Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 7-1 7-2 7-2 8-1 1 Introduction 1.1 Validity of documentation 1.1 1000 of documentation Introduction Validity 1100 1- This documentation is valid for the PSSu WR S IDN module. It is valid until new documentation is published. Please also refer to the following documents: ` PSSuniversal System Description ` PSSuniversal Installation Manual This operating manual explains the function and operation of the programmable safety system, describes the installation and provides guidelines on how to connect the product PSSu WR S IDN. Using the product PSSu WR S IDN: Remote station to connect the PSSuniversal system to InduraNET p for standard data 1.1.1 Retaining the documentation Retaining the documentation 1- This documentation is intended for instruction and should be retained for future reference. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 1-1 1 Introduction 1.2 Overview of documentation 1.2 Overview 1200 1of documentation 1 Introduction The introduction is designed to familiarise you with the contents, structure and specific order of this manual. 2 Overview This chapter provides information on the module's most important features. 3 Safety This chapter must be read as it contains important information on intended use. 4 Function Description This chapter describes the module's individual components. 5 Installation This chapter explains how to install the module. 6 Interfaces This chapter describes the module's interfaces. 7 Operation This chapter explains the display elements and advises on what to do if a fault occurs. 8 Technical Details 1-2 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 1 Introduction 1.3 Definition of symbols 1.3 Definition 1300 1of symbols Information in this manual that is of particular importance can be identified as follows: DANGER! This warning must be heeded! It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive measures that can be taken. WARNING! This warning must be heeded! It warns of a hazardous situation that could lead to serious injury and death and indicates preventive measures that can be taken. CAUTION! This refers to a hazard that can lead to a less serious or minor injury plus material damage, and also provides information on preventive measures that can be taken. NOTICE This describes a situation in which the unit(s) could be damaged and also provides information on preventive measures that can be taken. INFORMATION This gives advice on applications and provides information on special features, as well as highlighting areas within the text that are of particular importance. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 1-3 1 1-4 Introduction Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2 Overview 2.1 Scope of delivery 2.1 2000 of delivery Overview Scope 2100 2- The PSSu WR S IDN module is supplied with a chip card for storing the configuration data. Additional chip cards are available as an accessory. An antenna is required in order to operate the module. Two antenna types are available: ` For remote and base stations: PSS ANT 1 IDN ` For base stations only: PSS ANT 2 IDN CAUTION! The radio approval will be rendered invalid if a third-party antenna is used. ` InduraNET p devices should only be used with the antennas PSS ANT 1 IDN and PSS ANT 2 IDN. The antenna is supplied with an SMA antenna cable which is 2 m long and has an impedance level of 50 Ohm. A suitable 2 m long extension cable is available as an accessory. The chip card reader SCR 335 USB with USB cable is available as an accessory. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2-1 2 Overview 2.2 Module features 2.2 Module 2200 2features The module has the following features: ` This module forms the head module of a remote system in InduraNET p. ` Antenna connection for InduraNET p ` Power supply for max. 2.0 A – When the supply voltage is interrupted, the module supply is buffered for 20 ms. – Separate infeed for periphery supply – Separate infeed for module supply ` LEDs for: – System status – InduraNET p status – USB status ` Electronic modules that can be used for input/output: – All digital standard modules (PSSu E S xD...) 2-2 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2 Overview 2.3 Features of InduraNET p 2.3 Features 2300 2of InduraNET p InduraNET p enables wireless communication on the PSSuniversal. Data from the standard section is transmitted via radio instead of the module bus. Wireless communication via InduraNET p does not need to be considered in the user program. The module bus cycle is recreated in the remote system. This will increase the input/output reaction times of a remote system. Each InduraNET p device is given an ID, which ensures that all subscribers are uniquely identified. Up to ten InduraNET p networks can coexist within one environment. All the settings for wireless communication are stored within the module on a chip card, which is written via a chip card reader. Schematic representation of InduraNET p I/O module (ST) I/O module (ST) I/O module (ST) I/O module (ST) I/O module (ST) I/O module (ST) I/O module (ST) IDN remote station IDN remote station Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de I/O module (ST) ANT I/O module (ST) I/O module (ST) ANT I/O module (ST) I/O module (ST) I/O module (ST) I/O module (ST) I/O module (ST) IDN remote station IDN remote station InduraNET p I/O module (ST) ANT ANT ANT IDN base station I/O module (FS/ST) I/O module (FS/ST) Up to 4 remote systems I/O module (FS/ST) I/O module (FS/ST) Supply Head module (FS/ST) Base system 2-3 2 Overview 2.4 Front view 2.4 view Front 2400 2- ANT Usb 312 096 0000000 HW 000 000 USB D3 D+ GND X1 Dev Run Lnk PSSu WR S IDN 10 USB Key: ` 1: Antenna connection (InduraNET p) ` 2: Combicon plug-in connector X1 to feed in the module supply and periphery supply ` 3: LEDs for system diagnostics ` 4: Labelling strip with: – Order number – Serial number – Hardware version number – Firmware version number on delivery ` 5: Field for 2D code ` 6: Labelling strip with interface configuration of the USB port ` 7: LEDs for InduraNET p diagnostics ` 8: Module name ` 9: Chip card slot ` 10: USB port (Mini-B) 2-4 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 3 Safety 3.1 Intended use Safety 3.1 3000 Intended 3100 3use The module may be used as a remote station in InduraNET p, for the wireless communication of ST data. It can be operated with a base station of type PSSu WB S IDN. The module provides the supply for the module supply and periphery supply within the system. Intended use includes making the electrical installation EMC-compliant. Please refer to the guidelines stated in the “PSSuniversal Installation Manual”. The module is designed for use in an industrial environment. It is not suitable for use in a domestic environment, as this can lead to interference. The following is deemed improper use in particular: ` Any component, technical or electrical modification to the module ` Use of the module outside the areas described in this manual ` Use of the module outside the technical details (see chapter entitled “Technical Details”) INFORMATION The module is supported by the PSSuniversal Configurator and the PSSuniversal Assistant from Version 1.5. The module is supported by PSSuniversal head modules from ST Firmware Version 12. The remote station may be used in conjunction with the base station PSSu WB S IDN. The remote station may be used in conjunction with the following electronic modules: Module type Digital input/output modules Voltage distribution Module name PSSu E S 4DI(-T) PSSu E S 4DO 0.5(-T) PSSu E S 2DO 2(-T) PSSu E PD(-T) PSSu E PD1(-T) Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 3-1 3 Safety 3.1 Intended use The module's firmware can be updated to a later version using the Firmware Manager on the PSSuniversal Assistant. For the reason, the module's actual firmware version may not always match the firmware version printed on the front of the unit. Updating the firmware can also expand the module's functionality. INFORMATION The module's actual firmware version can only be established using the Firmware Manager on the PSSuniversal Assistant. 3-2 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 3 Safety 3.2 Safety regulations 3.2.1 Use of qualified personnel 3.2 Safety 3200 3regulations Use of qualified personnel 3- The products may only be assembled, installed, programmed, commissioned, operated, maintained and decomissioned by qualified personnel. Qualified personnel are people who, because they are: ` Qualified electrical engineers or ` Have received training from qualified electrical engineers are suitably experienced to operate devices, systems, plant and machinery in accordance with the general standards and guidelines for safety technology. It is the company's responsibility only to employ personnel who: ` Are familiar with the basic regulations concerning health and safety / accident prevention ` Have read and understood the safety guidelines given in this descrip- tion ` Have a good knowledge of the generic and specialist standards appli- cable to the specific application. 3.2.2 Warranty and liability Warranty and liability 3- All claims to warranty and liability will be rendered invalid if, among other things: ` The product was used contrary to the purpose for which it is intended ` Damage can be attributed to not having followed the guidelines in the manual ` Operating personnel are not suitably qualified ` Any type of modification has been made (e.g. exchanging components on the PCB boards, soldering work etc.). 3.2.3 Disposal 3Disposal The product must be disposed of properly when it reaches the end of its service life. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 3-3 3 Safety 3.3 Approvals for wireless operation 3.3 Approvals 3300 3for wireless operation InduraNET p devices meet the requirements and specifications of the EU directive 1999/5/EU and may be operated in all European Union countries with the exception of: ` Hungary, Latvia, Lithuania, Poland, Romania, Slovakia, Slovenia InduraNET p devices may also be operated in the following countries: ` Norway, Switzerland, Liechtenstein, Iceland ` Japan ` Canada, USA Other countries: On request In France, InduraNET p devices may only be operated inside. Please comply with the provisions of ERC/REC 70-03 Appendix 3 National Restrictions (Annex 3 Band A). Radio approval for the antenna PSS ANT 2 IDN is in progress. 3-4 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 3 Safety 3.3 Approvals for wireless operation 3.3.1 European approval European approval 3- Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 3-5 3-6 Safety 3.3 Approvals for wireless operation Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 3 Safety 3.3 Approvals for wireless operation 3.3.2 FCC approval FCC approval 3- Please note the following when operating the device in the USA and Canada: Installation by professionals only! This device complies with Part 15 of the FCC Rules and with RSS-210 of Industry Canada. Operation is subject to the following two conditions: ` (1) This device may not cause harmful interference, and ` (2) This device must accept any interference received, including interference that may cause undesired operations. This Class B digital apparatus complies with Canadian ICES-003. Changes or modifications made to this equipment not expressly approved by Pilz may void the FCC authorisation to operate this equipment. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: ` Reorient or relocate the receiving antenna. ` Increase the separation between the equipment and receiver. ` Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. ` Consult the dealer or an experienced radio/TV technician for help. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 3-7 3 Safety 3.3 Approvals for wireless operation CAUTION! This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance of 20 cm between the radiator and your body. The transmitter must not be co-located or operating in conjunction with any other antenna or transmitter. 3-8 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 4 Function description 4.1 Module features 4.1.1 Integrated protection mechanisms 4.1 4000 features Function Module 4100 4description Integrated protection mechanisms 4- The module has the following protection mechanisms: ` Infeed for module supply – Polarity protection – Voltage monitoring – Transient voltage limitation ` Module supply – Short circuit-proof The module provides the following diagnostic data: ` Module status ` Module error 4.1.2 Remote station in InduraNET p Remote station in InduraNET p 4- The module is a remote station in InduraNET p and enables the PSSuniversal to be used as a remote system. The remote station is always the first module in a remote systems. The remote station co-ordinates the PSSu module bus on the remote system and exchanges data between the connected I/O modules and an assigned base station in InduraNET p. The module supplies voltage to the modules on the remote system: ` Supply to the module bus: – Module supply supplies itself and subsequent modules (right-hand side) – Periphery supply ` When the voltages are fed separately, the module supply and periphery supply are galvanicaly isolated. If galvanic isolation is not required, a common power supply may be used for the periphery supply and module supply. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 4-1 4 Function description 4.2 InduraNET p 4.2 InduraNET 4200 4p Properties of wireless communication ` Frequency range 2.4 GHz ISM band ` Strong immunity to signals from other wireless services ` CFM (Coexistence Frequency Management) guarantees that InduraNET p devices coexist without problem with other radio-based systems. – InduraNET p devices do not use non-overlapping WLAN channels. – InduraNET p devices do not transmit until they have scanned their frequency range (Listen before Talk). – InduraNET p devices switch to free channels in order to avoid collisions. Properties of the antenna ` The antenna is designed to IP54. It can be installed on a flat surface using one hole mounting. ` The SMA antenna cable is 2 m long and has an impedance level of 50 Ohm. ` The max. operating range depends heavily on surface reflection and on the transmissivity of surrounding materials. Approximate guidelines are: – 10 m ... 100 m indoors – 100 m ... 1000 m outdoors ` Two antenna types are available: – For remote and base station: PSS ANT 1 IDN is optimised for typical indoor applications. – For base station only: PSS ANT 2 IDN with two redundant antennas in one housing is optimised for high availability in difficult environmental conditions, e.g. for mobile applications. 4-2 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 4 Function description 4.3 Process image 4.3 Process 4300 4image The process image of inputs and outputs is generated in each remote system. The individual process images are combined for the overall system. The sequence for the remote systems is defined in the PSSuniversal Assistant. The base and remote stations themselves do not occupy any inputs and outputs. Schematic representation: I/O module (ST) I/O module (ST) I/O module (ST) I/O module (ST) IDN remote station ANT I/O module (ST) PII 3/PIO 3 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de I/O module (ST) I/O module (ST) I/O module (ST) IDN-Remote-Station ANT I/O module (ST) PII 2/PIO 2 I/O module (ST) I/O module (ST) I/O module (ST) I/O module (ST) I/O module (ST) I/O module (ST) PIO 0 + PIO 1 + PIO 2 + PIO 3 + PIO 4 IDN remote station PII 0 + PII 1 + PII 2 + PII 3 + PII 4 PII 1/PIO 1 ANT PII 0/PIO 0 I/O module (ST) InduraNET p IDN remote station ANT ANT IDN base station I/O module (FS/ST) I/O module (FS/ST) Up to 4 remote systems I/O module (FS/ST) I/O module (FS/ST) Supply Head module (FS/ST) Base system PII 4/PIO 4 4-3 4 Function description 4.4 USB port 4.4 port USB 4400 4- The following functions are available via the USB port: ` Show actual hardware ` Comparison of actual/registered hardware ` Display and update firmware versions Parameters for the module's ST section can either be set via the fieldbus interface or via the USB port. Parameter setting via the USB port has priority over parameter setting via the fieldbus interface. Once parameters for the the head module have been set via the USB port, the ability to set parameters for the module via the fieldbus interface is disabled. The disable can be lifted in the PSSuniversal Assistant. Procedure for connecting the head module via the USB port: ` Connect PC to head module via USB cable. ` Install USB driver. ` View the actual hardware registry in the PSSuniversal Assistant and call up other functions. This way it is possible to copy and edit an existing configuration in the PSSuniversal Assistant. INFORMATION The USB driver can be found on the PSSuniversal Assistant CD-ROM, in the subdirectory \bin\PILZ_USB_DRIVER 4-4 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 4 Function description 4.5 Chip card 4.5 card Chip 4500 4- The user configures the data for all the InduraNET p modules in the PSSuniversal Assistant and then downloads this configuration data to the chip card via the USB port. The chip card reader SCR 335 USB with USB cable is available as an accessory for this purpose. INFORMATION The module will not start up if the chip card is missing or is written incorrectly. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 4-5 4 4-6 Function description Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 5 Installation 5.1 General installation guidelines 5.1 5000 Installation General 5100 5installation guidelines Please also refer to the PSSuniversal Installation Manual. The description below assumes that the mounting rail is already installed. CAUTION! Damage due to electrostatic discharge! Electrostatic discharge can damage components. Ensure against discharge before touching the product, e.g. by touching an earthed, conductive surface or by wearing an earthed armband. 5.1.1 Dimensions 21,6 mm (0.85") 56,4 mm (2.22") 125,6 mm (4.945") 69,2 mm (2.448") 2,8 mm (0.11") 5Dimensions 75,2 mm (2.96") 72,6 mm (2.858") A min. 15 cm clearance is required above the mounting rail in the control cabinet to connect the antenna cable on the module. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 5-1 5 Installation 5.1 General installation guidelines Dimensions of the antenna ANT1/ANT2 (ANT 2 for base station only): 136,5/201,5 mm 147,3/212,3 mm 42,3/56,2 mm M32x1,5 mm 70,0/103,7 mm 5-2 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 5 Installation 5.2 Install remote station 5.2 Install 5200 5remote station The remote station is installed in exactly the same way as a PSSuniversal head module. Prerequisite: ` The mounting rail must be installed. Procedure: ` Install an end bracket to the left of the head module or leave enough space for one. ` Slot the groove on the head module on to the mounting rail from below [1]. ` Push the head module back [2] until you hear it lock into position. Schematic representation: [2] [1] Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 5-3 5 Installation 5.3 Antenna assembly 5.3 Antenna 5300 5assembly As with all radio signals, the InduraNET p signals will mainly propagate in the first Fresnel zone. The Fresnel zone is a spheroid, in whose focus the antennas are located. Schematic representation: The size of the Fresnel zone depends on the wavelength of the radio signal and the distance of the antennas. At 2.4 GHz, approximate values for the Fresnel zone's radius R in relation to antenna distance d: 5-4 d [m] 12 16 20 30 50 75 100 R [m] 0,4 0,5 0,6 0,7 0,8 0,9 1,3 1,5 1,8 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 5 Installation 5.3 Antenna assembly Reception will deteriorate if any objects or parts of the building lie within the Fresnel zone. When positioning the antennas it is possible to distinguish between three scenarios: ` A: The Fresnel zone is not adversely affected. – Optimum conditions ` B: The Fresnel zone is adversely affected by the low ceiling and by an object between the antennas. There is visual contact between the antennas (straight, dotted line). – These Fresnel zone encroachments will reduce the reception quality. The signals' operating range will be shorter. ` C: There is no visual contact between the antennas. – Unfavourable conditions. The signals are only transmitted indirectly and via reflections. Please note also: ` The antenna are designed for use inside buildings, particularly on factory floors. ` The optimum installation height of the antennas is 1.80 m – 2.00 m, e.g. on top of a control cabinet. ` The optimum orientation of the installed antenna is vertical on a horizontal surface. ` People standing within the Fresnel zone have a particularly adverse effect on reception quality. ` Reflections from walls (concrete, metal) lead to local signal quenching. – A diverse antenna (PSS ANT 2 IDN, available as an accessory) can help to improve reception quality on mobile, remote stations. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 5-5 5 Installation 5.4 Install antenna 5.4 Install 5400 5antenna The antenna is positioned on the control cabinet or on a flat surface, using one hole mounting. The InduraNET p antenna cable is a 2 m long coaxial cable for high frequency applications with an impedance level of 50 Ohms. NOTICE InduraNET p devices may be damaged if they are operated without an antenna. ` Always operate the PSSu WR S IDN device with the antenna connected. CAUTION! The radio approval will be rendered invalid if a third-party antenna is used. ` InduraNET p devices should only be used with the antennas PSS ANT 1 IDN and PSS ANT 2 IDN. Please refer to the section entitled "Antenna assembly" for information on providing sufficient reception. Procedure: ` In the control cabinet ceiling, punch or drill a hole suitable to take an M32 thread fitting (> 32 mm diameter). ` Feed the antenna cable through the punched hole and assemble the antenna. ` Screw on the antenna using the nut on the M32 thread. ` Install the antenna cable from the antenna to the InduraNET p station. – The minimum bending radius is 15 mm. – The antenna cable must not be bent or trapped. – The antenna cable must not be split and then rejoined. – Excess cable must not be wound like a coil. Excess cable should be looped. ` Screw the antenna cable on to the socket labelled “ANT” on the InduraNET p station. – The torque on the SMA screw connection is 0.7 – 1.1 Nm. You can achieve the appropriate torque by tightening the screw firmly by hand. 5-6 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 5 Installation 5.4 Install antenna The 2 m extension cable attenuates the signal by approx. 3 dB. Attenuation of 3 dB halves the transmitted output. For this reason, only use the extension cable where reception conditions are good and operating ranges are short. ` For reasons of electromagnetic compatibility, the extension cable may only be laid with group 1 cables (see PSSuniversal Installation Manual) Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 5-7 5 5-8 Installation Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 6 Wiring 6.1 General wiring guidelines 6.1 6000 Wiring General 6100 6wiring guidelines Please note: ` Please refer to the technical details regarding the requirements of the supply voltages. ` Safe electrical isolation must be ensured for the external power supplies that generate the supply voltages. Failure to do so could result in electric shock. ` The external power supplies must comply with the current applicable standard EN 60950-1, EN 61140, EN 50178 or EN 61558-1. ` The maximum current load for the periphery supply on the module bus is 10 A. ` With a common 0 V supply for module supply and periphery supply: Connect together the 0V connections on all the external power supplies and earth the 0 V mains at a single point. ` The connection of the 0 V supply to the central earth bar or earth fault monitor must be in accordance with the relevant national regulations (e.g. EN 60204-1, NFPA 79:17-7, NEC: Article 250). ` Minimum range for cable cross sections on connection terminals in mm2: – Power supply: 1.5 (AWG16) ... 2.5 (AWG12) – Functional earth: 1.5 (AWG16) ... 2.5 (AWG12) ` Use copper wiring. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 6-1 6 Wiring 6.2 Terminal configuration 6.2 Terminal 6200 6configuration Connector description 5-pin Combicon plug-in connector X1 Terminal configuration 1: +24 V infeed for periphery supply 2: 0 V infeed for periphery supply 3: n.c. 4: +24 V infeed for module supply USB Mini-B USB connector 5: 0 V infeed for module supply Assignment 1: n.c. 2: D- USB Data – 3: D+ USB Data + 4: n.c. 5: GND Ground ` n.c. = not connected 6-2 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 6 Wiring 6.3 Connection via USB 6.3 Connection 6300 6via USB Please note the requirements of the USB standard for USB 2.0 and for Mini-B USB ports. The maximum cable runs for USB connection cable are 5 m. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 6-3 6 6-4 Wiring Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 7 Operation 7.1 Messages Operation 7.1 7000 77100 Messages All errors and faults detected by the electronic modules on a remote station are signalled to the base station via InduraNET p and entered in the head module's error stack. Module error Explanation Remedy Start-up error Error as the PSSu system starts up Change faulty module. Configuration Error Incorrect module type configured. The configured hardware registry does not match the actual hardware registry. ST communication error Error during ST communication Change faulty module. Bus termination error There is no terminating plate or there is a bad contact with the module bus. Install a terminating plate with integrated end bracket or insert the base modules together correctly. Temperature error: Too warm (1) Ambient temperature too high: Error stack entry Ensure there is sufficient ventilation in the control cabinet or prevent overload. Temperature error: Too hot (1) Ambient temperature too high: Module reset Ensure there is sufficient ventilation in the control cabinet or prevent overload. Overvoltage error A system voltage or infeed is too high. Stabilise the supply or change the faulty supply voltage module. Undervoltage error A system voltage or infeed is too low. Stabilise the supply or change the faulty supply voltage module. (1) There are two levels of overtemperature. ` Too warm: If a module's temperature exceeds a theshold value, the module sends a warning to the head module. If the temperature drops back below the threshold value, the module sends an all-clear. ` Too hot: If a module's temperature exceeds a further theshold value, the module sends an error message to the head module. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 7-1 7 Operation 7.2 Display elements 7.2 Display 7200 7elements Key: LED on LED flashes LED off 7.2.1 Display elements for InduraNET p diagnostics Display elements for InduraNET p diagnostics 7- The module has LEDs to display various states on the remote station (“Usb” LED and “Dev” LED). LED Usb Name Colour Usb --- No data is being transmitted via the USB port Green Data is being transmitted via the USB port --- PSSu system error, no startup Green Remote system is running correctly Red Error in the remote station Red Addressing error (*1) Dev Dev Usb --- Dev --- Key Status (*1) An addressing error (flashing red LED) may be caused by one of the following factors: ` Terminating resistor is missing. ` A module is defective. ` A module does not have valid software. ` Invalid hardware registry 7-2 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 7 Operation 7.2 Display elements The module has LEDs to display various InduraNET p states (“Run” LED and “Lnk” LED). LED Usb Dev Name Colour Run --- Remote station not in operation Red Chip card error (*2) Red The hardware configuration of the remote system does not correspond to the configuration stored on the chip card. Green Remote station is ready to transmit data --- InduraNET p not in operation Green InduraNET p is running Red/green InduraNET p is running with fleeting interruptions Red No connection to InduraNET p 312 096 0000000 HW 000 000 ANT Key USB D3 D+ GND Run Lnk X1 PSSu WR S IDN Lnk USB Run Lnk Status (*2) A chip card error (red LED) may be caused by one of the following factors: ` No chip card in the remote station ` Unable to read chip card. ` Data on the chip card is invalid. INFORMATION After a restart the InduraNET p configuration data is loaded from the chip card. This process lasts approximately 5 s. During this time the LEDs will flash in quick succession. Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 7-3 7 7-4 Operation Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 8 Technical details 8.1 Technical details 8.1 8000 Technical 8100 8details Technical details PSSu WR S IDN Application range Module's device code Electrical data Internal supply voltage Supply voltage range of module supply Current and power consumption from module supply Module's current consumption Module's power consumption Infeed for Voltage Voltage tolerance Output of external power supply (DC) Max. continuous current that the external power supply must provide Inrush current that the external power supply must provide Infeed for Voltage Max. continuous current that the external power supply must provide Voltage output Voltage Voltage tolerance Current load capacity Buffer in the case of supply interruptions in accordance with Short circuit-proof InduraNET p interface Application range Application in accordance with Standard 0006h Working frequency range Channel spacing Number of channels Modulation Frequency deviation Typ. transmitter output EIRP Max. transmitter output EIRP Receiver type Max. receiver sensitivity when PER=0.1% Frequency stability Intermediate frequency Environmental data Climatic suitability Ambient temperature Condensation EMC 4.8 - 5.4 V 215 mA 1.10 W Module Supply 24 VDC -30 %/+25 % 12.0 W 0.8 A 4.0 A Periphery Supply 24 VDC 10.0 A Module Supply 5 V DC -2 %/+2 % 2.0 A EN 61131-2, EN 61496-1 yes Standard applications ARIB STO-T 66 (19,2), EN 300328 V1,7,1, EN 301489-1 V1,6,1, EN 301489-3 V1,4,1, FCC Part 15-249 2,405 - 2,479 MHz 1 MHz 75 GFSK -160 - 160 kHz 18 dBm/64 mW 20 dBm/100 mW Superhet -90 dBm -2.5 - 2.5 ppm fZF=fLO-fRX=(8/7*fRX+2MHz)-fRX EN 60068-2-14, EN 60068-2-1, EN 60068-2-2, EN 600682-30, EN 60068-2-78 0 - 60 °C no EN 55011: class A, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6, EN 61000-6-2, EN 61000-6-4, EN 61131-2 Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 8-1 8 Technical details 8.1 Technical details Environmental data Vibration to EN 60068-2-6 Frequency Shock stress 10 - 150 Hz, 10 - 60 Hz, 60 - 1,000 Hz 11 ms Protection type Mounting (e.g. cabinet) Housing Mechanical data Housing material Front Bottom Dimensions Height Width Depth Colour of front plate Weight 8-2 IP54 IP20 PC PC 128.4 mm 75.2 mm 79.4 mm dark grey 169 g Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 21 841-01, 2008-03 Printed in Germany © Pilz GmbH & Co. KG, 2008 •… In many countries we are represented by sales partners. Please refer to our homepage for further details or contact our headquarters. Pilz GmbH & Co. KG Sichere Automation Felix-Wankel-Straße 2 73760 Ostfildern, Germany Telephone: +49 711 3409-0 Telefax: +49 711 3409-133 E-Mail: pilz.gmbh@pilz.de • www www.pilz.com • Technical support +49 711 3409-444
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