Prodrive Technologies CCMUL Carrier Controller User Manual

Prodrive Technologies B.V. Carrier Controller

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Confidential Template PN: 6001-1244-6904 Template date: 2016-07-26 Prodrive Technologies prodrive-technologies.com PO Box 28030 Science Park Eindhoven 5501 T. +31 40 26 76 200 NL - 5602 JA Eindhoven NL - 5692 EM Son F. +31 40 26 76 201 Manual of Carrier Controller Prodrive Technologies B.V. Reference: SPD6752150121R17.docx Reference date: 2019-01-23 Author(s): Guido Beyer, Willem van Helmond Status: Concept

Confidential Manual Carrier Controller 2019-01-23 SPD6752150121R17.docx Page 2 of 24 The contents of this document are confidential information and intellectual property of Prodrive Technologies. Nothing of this document may be used or duplicated or published without prior written approval of Prodrive Technologies. Document history Rel. Date Status Changes R01 2016-12-12 Concept Initial release manual for internal review. R02 2016-12-14 Accepted Updates after internal review, version released for CE approval R03 2016-12-15 Accepted Changed short circuit rating to 5kA, added IP54 note for connectors R04 2016-12-21 Accepted Removed RCD requirements, PE already ensures protection. R05 2016-12-29 Accepted Added LED, added capacitor reforming, added disposal section, added 3 conditions of use (first two and last two) R06 2017-02-01 Accepted Updated section 4.2 Mounting (removed horizontal mounting requirement, added hole numbering). Corrected table 3-3 R07 2017-05-30 Accepted Updated section 4.2 (removed contact washers, added flat washers) R08 Concept Various updates for UL certification. R09 2017-10-27 Concept Various updates for UL certification. (Added RCD requirement, external PE connection to motor and different M12 protection caps), R10 2018-02-07 Concept Various updates for UL certification., WIFI -> WLAN, added WLAN channels R11 2018-06-04 Concept Various updates for UL certification R12 2018-08-28 Concept Update FCC modification notice, Update chapter 7 Radio R13 18-10-2018 Concept Added approved antenna list Updated safety warnings Updated mounting Minor changes for safety R14_rc1 R14_rc2 R14_rc3 R14_rc4 R14_rc5 06-11-2018 19-11-2018 21-11-2018 22-11-2018 22-11-2018 Concept Updated safety items Updated safety items Updated safety items Updated X108 connection to FE in Figure 4-2 Updated X104 (master) and X104+X105 (slave) circuit to basic insulation and updated conditions of use. R14 23-11-2018 Concept R14 is release of R14_rc5 (see line above) Used for CB report CER6752150130R01 R15 19-12-2018 Concept Updated mounted instructions Added remark to X100 cabling requirements R16 22-01-2019 Concept Minor adjustments for regulations R17 23-01-2019 Concept Corrected antenna gain, added clarification for SWG (Slotted Wave Guide)

Confidential Manual Carrier Controller 2019-01-23 SPD6752150121R17.docx Page 3 of 24 Contents 1. INTRODUCTION ............................................................................................................................. 5 1.1. PRODUCT BACKGROUND ............................................................................................................. 5 2. CONDITIONS OF USE ................................................................................................................... 5 2.1. GENERAL SAFETY WARNINGS ...................................................................................................... 6 3. RATINGS ........................................................................................................................................ 7 3.1. CONNECTOR X100 ..................................................................................................................... 7 3.2. CONNECTOR X102 ..................................................................................................................... 7 3.3. CONNECTOR X103 ..................................................................................................................... 8 3.4. CONNECTOR X104 ..................................................................................................................... 8 3.5. CONNECTOR X105 ..................................................................................................................... 9 3.6. CONNECTOR X106 ..................................................................................................................... 9 3.7. CONNECTOR X107 ................................................................................................................... 10 3.8. CONNECTOR X108 ................................................................................................................... 10 3.9. CONNECTOR X109 ................................................................................................................... 11 4. INSTALLATION ............................................................................................................................ 13 4.1. MOUNTING ............................................................................................................................... 13 4.2. CONNECTION DIAGRAMS ........................................................................................................... 14 4.3. CONDUCTOR SELECTION ........................................................................................................... 15 4.4. PROTECTIVE EARTH (PE) CONNECTION ...................................................................................... 15 4.5. LED ........................................................................................................................................ 16 5. MASS AND MECHANICAL DIMENSIONS .................................................................................. 17 5.1. MASS ....................................................................................................................................... 17 5.2. MECHANICAL DIMENSIONS ......................................................................................................... 17 6. ENVIRONMENTAL ....................................................................................................................... 18 6.1. CLIMATIC OPERATING CONDITIONS ............................................................................................ 18 6.2. STORAGE CONDITIONS .............................................................................................................. 18 6.3. SHOCK AND VIBRATION ............................................................................................................. 18 6.4. INGRES PROTECTION ................................................................................................................ 19 6.5. DISPOSAL................................................................................................................................. 19 7. RADIO ........................................................................................................................................... 20 7.1. CHANNEL SUPPORT .................................................................................................................. 21 7.2. LIST OF SUPPORTED ANTENNAS ................................................................................................. 21 8. CONTACT INFORMATION .......................................................................................................... 23 APPENDIX A. COPYRIGHT LICENSE ............................................................................................ 24

Confidential Manual Carrier Controller 2019-01-23 SPD6752150121R17.docx Page 4 of 24 List of Figures FIGURE 4-1: MOUNTING OF THE CARRIER CONTROLLER ........................................................................ 13 FIGURE 4-2 CONNECTION DIAGRAMS .................................................................................................... 14 FIGURE 4-3: PROTECTIVE EARTH CONNECTION ..................................................................................... 15 FIGURE 5-1: CARRIER CONTROLLER HOUSING DIMENSIONS ................................................................... 17 FIGURE 6-1 CAPACITOR REFORMING .................................................................................................... 18 List of Tables TABLE 1-1: CARRIER CONTROLLER PN .................................................................................................. 5 TABLE 2-1: APPLICABLE SAFETY NORMS ................................................................................................. 6 TABLE 3-1: CONNECTOR X100 .............................................................................................................. 7 TABLE 3-2: APPROVED MATING PARTS X100 .......................................................................................... 7 TABLE 3-3: CONNECTOR X102 .............................................................................................................. 7 TABLE 3-4: APPROVED MATING PARTS X102 .......................................................................................... 7 TABLE 3-5: CONNECTOR X103 .............................................................................................................. 8 TABLE 3-6: APPROVED MATING PARTS X103 .......................................................................................... 8 TABLE 3-7: CONNECTOR X104 .............................................................................................................. 8 TABLE 3-8: APPROVED MATING PARTS X104 .......................................................................................... 9 TABLE 3-9: CONNECTOR X105 .............................................................................................................. 9 TABLE 3-10: APPROVED MATING PARTS X105 ........................................................................................ 9 TABLE 3-11: CONNECTOR X106 ............................................................................................................ 9 TABLE 3-12: CONNECTOR X107 .......................................................................................................... 10 TABLE 3-13: APPROVED MATING PARTS X107 ...................................................................................... 10 TABLE 3-14: CONNECTOR X108 .......................................................................................................... 11 TABLE 3-15: MOTOR INTERFACE ELECTRICAL SPECIFICATIONS .............................................................. 11 TABLE 3-16: APPROVED MATING PARTS X108 ...................................................................................... 11 TABLE 3-17: CONNECTOR X109 .......................................................................................................... 12 TABLE 3-18: APPROVED MATING PARTS X109 ...................................................................................... 12 TABLE 4-1 CONDUCTOR CABLE SELECTION............................................................................................ 15 TABLE 4-2: MATERIALS FOR PE CONNECTION ....................................................................................... 16 TABLE 4-3 LED BEHAVIOUR................................................................................................................. 16 TABLE 5-1: CARRIER CONTROLLER HOUSING DIMENSIONS ..................................................................... 17 TABLE 6-1: OPERATING CLIMATIC CONDITIONS ...................................................................................... 18 TABLE 6-2: STORAGE CLIMATIC CONDITIONS ......................................................................................... 18 TABLE 6-3: VIBRATION TEST ................................................................................................................. 18 TABLE 6-4: SHOCK TEST ...................................................................................................................... 18 TABLE 6-5: RANDOM VIBRATION TEST ................................................................................................... 19 TABLE 6-6: INGRESS PROTECTION ........................................................................................................ 19 TABLE 7-1: WLAN CHANNEL SUPPORT ................................................................................................. 21 TABLE 7-2: LIST OF SUPPORTED ANTENNAS .......................................................................................... 22 TABLE 8-1: COPYRIGHT LICENSES ........................................................................................................ 24

Confidential Manual Carrier Controller 2019-01-23 SPD6752150121R17.docx Page 5 of 24 1. Introduction This manual is intended to cover basic installation and safety notes. During installation read and follow these instructions carefully and completely. All required information is provided in this manual. This manual applies to the Carrier Controller, these can be identified by Prodrive Technologies PN: Table 1-1: Carrier Controller PN Item Prodrive PN Customer name Customer PN Carrier Controller Master (CE) 6752-1500-00xx CCM 62802 Carrier Controller Master (CE) with DIO and ETH 6752-1500-01xx CCM-IO-ETH 62803 Carrier Controller slave (CE) 6752-1500-02xx CCS 62804 Carrier Controller slave (CE) with DIO 6752-1601-41xx CCS-IO 62805 Carrier Controller Master (UL/CSA) 6752-1601-40xx CCM, UL 64532 Carrier Controller Master (UL/CSA) with DIO and ETH 6752-1600-14xx CCM-IO-ETH, UL 64533 Carrier Controller slave (UL/CSA) 6752-1600-15xx CCS, UL 64534 Carrier Controller slave (UL/CSA) with DIO 6752-1601-42xx CCS-IO, UL 64535 Note: xx = revision number 1.1. Product background The product (Carrier controller) is primarily used as the motor drive in the field of distribution and sortation. This sorter is able to receive packages (e.g. baggage or parcel) and transports this to the correct end location where it exits the sorter. The sorter consists of a PLC controlling the whole system, a rigid rail supplying infrastructures like power and communication and carriers each with an individual carrier controller to drive the motors on the carrier. 2. Conditions of use  Inspect the unit to ensure it was not damaged during shipment  Product shall only be installed by adequately qualified personnel  Product shall not be touched and/or installed and/or mounted with power enabled  Product shall only be used in the environment specified in section 6  Product shall be installed as specified in section 3 + 4  Product is not compatible with RCD/RCM Type A or AC, where required a RCD/RCM type B must be used  Product maintenance shall only be performed by Prodrive Technologies  Product repairs shall only be performed by Prodrive Technologies  Product has a short circuit rating of 5kA  The application shall protect X100 from external impact  The PE conductor shall be connected at all times when power is supplied to the CC  The motor shall be externally connected to PE  Product does not incorporate motor overtemperature protection for the motor. Where required, integral thermal protection shall be provided in or on the motor(s)  This device does not incorporate internal motor overload protection for the motor and is intended to be used with external or remote overload protection.  Product is intended for industrial installations o USA and Canada: For use only in industrial machinery NFPA 79 applications  Do not put machine into operation before ensuring “(EMC) Directive 2014/30/EU” and “Machinery Directive 2006/42/EC”  Product has no protection for UV light  The product shall be installed in an environment of pollution degree 3 or lower  Product is not intended to be directly connected to the supply mains, but is intended to be supplied by a transformer or similar means providing galvanic isolation. The product is evaluated for use in Overvoltage category II only.  The wiring assemblies for the connectors X102, X103, X104, X105, X107, X108 and X109 shall be tightened with a torque rating of 0.6 Nm.

Confidential Manual Carrier Controller 2019-01-23 SPD6752150121R17.docx Page 7 of 24 3. Ratings 3.1. Connector X100 Type: Power input Connector type: Harting Han 3A: 09200030827 + 09120023052 + 09320006108 Shielding: None Voltage class: DVC-B / Potential hazardous voltage, not isolated from DC-input Cable voltage rating: ≥120 VDC Over voltage category: OVC II with galvanic separation from mains Hot swappable: No Label: X100 ATTENTION! Type 5 enclosure rating is only achieved when approved mating parts are used as shown in the Approved mating parts table below ATTENTION! Before connecting or disconnecting X100 the power must be switched off. Table 3-1: Connector X100 Pin I/O Mnemonic Description / Conditions 1 PWR DC_IN+ Positive power input / 100V @ 9Arms 2 PWR DC_IN- (GND) Negative power input / 100V @ 9Arms PE nc n/a Not connected Table 3-2: Approved mating parts X100 Manufacturer Mfr. PN Type Description / Conditions Remarks Beumer 1204660514 Cable Power cable Cable assembly build identical to 1204660514 with the only exception of the cable lengths is also acceptable 3.2. Connector X102 Type: Pick-up interface Connector type: M12 4p Female D-Type, Phoenix 1411936 Shielding: Connector shield connected to housing Voltage class: DVC-B / Potential hazardous voltage, not isolated from DC-input Cable voltage rating: ≥120 VDC Hot swappable: No Label: X102 Torque requirement: 0.6 Nm ATTENTION! Type 5 enclosure rating is only achieved when approved mating parts are used as shown in the Approved mating parts table below ATTENTION! Before connecting or disconnecting X102 the power must be switched off. Table 3-3: Connector X102 Pin I/O Mnemonic Description / Conditions Pair 1 I/O PU_P Proprietary half duplex differential interface A 2 I/O PU_N Proprietary half duplex differential interface A 3 PWR +15V_PU Positive supply (+15V, 50mA) B 4 PWR GND Negative supply (+15V, 50mA) B Table 3-4: Approved mating parts X102 Manufacturer Mfr. PN Type Description / Conditions Remarks Phoenix 1414148 Sealing cap PROT-M12 MS-M SEW 18191460 Cable Signalkabel M04D-C4-CW45

Confidential Manual Carrier Controller 2019-01-23 SPD6752150121R17.docx Page 8 of 24 3.3. Connector X103 Type: IO Connector type: M12 8p Female A-Type, Phoenix 1457678 Shielding: Connector shield connected to housing Voltage class: DVC-B / Potential hazardous voltage, not isolated from DC-input Cable voltage rating: ≥120 VDC Hot swappable: No Label: X103 Torque requirement: 0.6 Nm ATTENTION! Type 5 enclosure rating is only achieved when approved mating parts are used as shown in the Approved mating parts table below ATTENTION! Before connecting or disconnecting X103 the power must be switched off. Table 3-5: Connector X103 Pin I/O Mnemonic Description / Conditions 1 O HV-OUT_0 Switchable output 0 (24V, 200mA) 2 PWR GND GND 3 I HV-IN_0 Input 0 (24V) 4 PWR GND GND 5 O HV-OUT_1 Switchable output 1 (24V, 200mA) 6 PWR GND GND 7 I HV-IN_1 Input 1 (24V) 8 PWR GND GND Table 3-6: Approved mating parts X103 Manufacturer Mfr. PN Type Description / Conditions Remarks Phoenix 1414148 Sealing cap PROT-M12 MS-M Phoenix 1522817 Cable Sensor/actuator cable - SAC-8P-M12MR/ 1,5-PUR SH 3.4. Connector X104 Type: Fieldbus IN Connector type: M12 8p Male A-Type, Phoenix 1457555 Shielding: Connector shield connected to housing Voltage class: DVC-B / Potential hazardous voltage, not isolated from DC-input Cable voltage rating: ≥120 VDC Hot swappable: No Label: X104 Torque requirement: 0.6 Nm ATTENTION! Type 5 enclosure rating is only achieved when approved mating parts are used as shown in the Approved mating parts table below ATTENTION! Before connecting or disconnecting X104 the power must be switched off. Table 3-7: Connector X104 Pin I/O Mnemonic Description / Conditions Pair 1 I/O SL_H Proprietary half duplex differential interface A 2 I/O SL_L Proprietary half duplex differential interface 3 I M_RX_P Proprietary full duplex differential interface B 4 I M_RX_N Proprietary full duplex differential interface 5 O M_TX_P Proprietary full duplex differential interface C 6 O M_TX_N Proprietary full duplex differential interface 7 PWR +15V_FBI Positive supply input (+15V_FBI) D 8 PWR GND_FBI Negative supply input (+15V_FBI)

Confidential Manual Carrier Controller 2019-01-23 SPD6752150121R17.docx Page 9 of 24 Table 3-8: Approved mating parts X104 Manufacturer Mfr. PN Type Description / Conditions Remarks Beumer 196675 Cable Beumer Fieldbus cable Various lengths available, Mfr PN (196675) is followed by the length in cm separated by a “.” 3.5. Connector X105 Type: Fieldbus OUT Connector type: M12 8p Female A-Type, Phoenix 1457678 Hot swappable: No Voltage class: DVC-B / Potential hazardous voltage, not isolated from DC-input Cable voltage rating: ≥120 VDC Shielding: Connector shield connected to housing Label: X105 Torque requirement: 0.6 Nm ATTENTION! Type 5 enclosure rating is only achieved when approved mating parts are used as shown in the Approved mating parts table below ATTENTION! Before connecting or disconnecting X105 the power must be switched off. Table 3-9: Connector X105 Pin I/O Mnemonic Description / Conditions Pair 1 I/O SL_H Proprietary half duplex differential interface A 2 I/O SL_L Proprietary half duplex differential interface 3 O M_TX_P Proprietary full duplex differential interface B 4 O M_TX_N Proprietary full duplex differential interface 5 I M_RX_P Proprietary full duplex differential interface C 6 I M_RX_N Proprietary full duplex differential interface 7 PWR +15V_FBO MCC: Positive supply output (+15V, 1A) SCC: connection to X104p7 D 8 PWR GND MCC: Negative supply output (+15V, 1A) SCC: connection to X104p8 Table 3-10: Approved mating parts X105 Manufacturer Mfr. PN Type Description / Conditions Remarks Phoenix 1414148 Sealing cap PROT-M12 MS-M Beumer 196675 Cable Beumer Fieldbus cable Various lengths available, Mfr PN (196675) is followed by the length in cm separated by a “.” 3.6. Connector X106 Type: WLAN Connector type: RP-SMA Shielding: Connector shield connected to housing Voltage class: DVC-A Cable voltage rating: n/a Hot swappable: No Label: X106 ATTENTION! Cables connected to X106 and X107 (DVC-A/ELV circuit) must be routed separate from cabling to X100,X102,X103,X104,X105,X108 and X109 ( DVC-B and DVC-C circuit). Table 3-11: Connector X106 Pin I/O Mnemonic Description / Conditions 1 I ANT WLAN antenna C I Chassis Connected to GND_PELV

Confidential Manual Carrier Controller 2019-01-23 SPD6752150121R17.docx Page 10 of 24 3.7. Connector X107 Type: Ethernet Connector type: M12 8p Female X-Type, Phoenix 1402457 Shielding: Connector shield connected to housing Voltage class: DVC-A Cable voltage rating: n/a Hot swappable: Yes Label: X107 Torque requirement: 0.6 Nm ATTENTION! Type 5 enclosure rating is only achieved when approved mating parts are used as shown in the Approved mating parts table below ATTENTION! Cables connected to X106 and X107 (DVC-A/ELV circuit) must be routed separate from cabling to X100,X102,X103,X104,X105,X108 and X109 ( DVC-B and DVC-C circuit). Table 3-12: Connector X107 Pin I/O Mnemonic Description / Conditions Pair 1 I Rx+ Positive Receive A 2 I Rx- Negative Receive 3 O Tx+ Positive Transmit B 4 O Tx- Negative Transmit 5 - - - 6 - - - 7 - - - 8 - - - Table 3-13: Approved mating parts X107 3.8. Connector X108 Type: Motor connection Connector type: M12 4p Female S-Power, Phoenix 1406409 Shielding: Connector shield connected to housing and PIN Voltage class: DVC-C / Potential hazardous voltage, not isolated from DC-input Cable voltage rating: ≥120 VDC Hot swappable: No Label: X108 Torque requirement: 0.6 Nm ATTENTION! The Carrier Controller units do not provide safety grounding for the external motor installed on connector X108. The grounding provision on X108 is only intended for functional grounding purposes. The safety grounding/bonding of the motor shall occur separately from the Carrier Controller units in accordance with the requirements of the applicable Electrical codes/Standards. ATTENTION! Failure to correctly connect the protective earth of the motor can result in a safety hazard. ATTENTION! Type 5 enclosure rating is only achieved when approved mating parts are used as shown in the Approved mating parts table below ATTENTION! Before connecting or disconnecting X108 the power must be switched off. Manufacturer Mfr. PN Type Description / Conditions Remarks Phoenix 1414148 Sealing cap PROT-M12 MS-M Phoenix Various Cable Network cable VS-M12MSS-IP20-94F Various lengths available For example 15m (Mfr PN 1440643)

Confidential Manual Carrier Controller 2019-01-23 SPD6752150121R17.docx Page 11 of 24 Table 3-14: Connector X108 Pin I/O Mnemonic Description / Conditions 1 O L1 Motor phase 1 output 2 O L2 Motor phase 2 output 3 O L3 Motor phase 3 output 4 FE FE FE connection - S Shield Shield for cable Motor output specification:  3 phases BLDC  Protected against short circuit o No safety hazard o DC-Power-Bus is not shorted  Functional protections o All protections disable end-stage if not mentioned otherwise o Instantaneous current (IPHASE,OCP) o RMS current (IPHASE,RMS) o DC-Power-Bus voltage  Below VDC-POWER-BUS,NOSTART no movement is started  Under voltage of DC-Power-Bus below VDC-POWER-BUS,UVP  Over voltage of DC-Power-Bus above VDC-POWER-BUS,OVP o Temperature  Over temperature of end-stage Table 3-15: Motor Interface electrical specifications Item Comments Min Typ Max Unit VDC-POWER-BUS,OVP Over voltage protection of DC-Power-Bus 120 [V] VDC-POWER-BUS,UVP Under voltage protection of DC-Power-Bus 30 [V] VDC-POWER-BUS Voltage of DC-Power-Bus 30 110 [V] VDC-POWER-BUS,NOSTART1 Voltage of DC-Power-Bus below which no movement is started 85 [V] IPHASE,RMS RMS phase current 6.5 [ARMS] IPHASE,LIMIT Adjustable phase peak current limit 10 45 [A] IPHASE,OCP Over current protection 45 [A] LMOTOR,PH-PH Inductance per motor phase to phase 0.3 10 [mH] RMOTOR,PH-PH Resistance per motor phase to phase 0.25 [Ω] fMOTOR,ELE Electrical motor frequency 400 [Hz] fSW Switching frequency 20 [kHz] δ Duty-cycle limit during operation 2 96 [%] Table 3-16: Approved mating parts X108 Manufacturer Mfr. PN Type Description / Conditions Remarks Phoenix 1414148 Sealing cap PROT-M12 MS-M Finecables BYD6.646.003 Motor Motor cable 3.9. Connector X109 Type: Hall sensor connection Connector type: M12 5p Female A-Type, Phoenix 1457649 Shielding: Connector shield connected to housing Voltage class: DVC-B / Potential hazardous voltage, not isolated from DC-input Cable voltage rating: ≥120 VDC Hot swappable: No Label: X109 Torque requirement: 0.6 Nm

Confidential Manual Carrier Controller 2019-01-23 SPD6752150121R17.docx Page 12 of 24 ATTENTION! Type 5 enclosure rating is only achieved when approved mating parts are used as shown in the Approved mating parts table below ATTENTION! Before connecting or disconnecting X109 the power must be switched off. Motor hall sensor specification: - 3 phase hall sensor interface - +15V supply for hall sensors - Hall sensor fault detection - Resettable fuse Table 3-17: Connector X109 Pin I/O Mnemonic Description / Conditions 1 I HALL_1 Hall phase 1 input (+15V) 2 I HALL_2 Hall phase 2 input (+15V) 3 I HALL_3 Hall phase 3 input (+15V) 4 PWR VP_HALL+ Positive supply (+15V, 25mA) 5 PWR GND Negative hall supply - S Shield Shield for cable Table 3-18: Approved mating parts X109 Manufacturer Mfr. PN Type Description / Conditions Remarks Phoenix 1414148 Sealing cap PROT-M12 MS-M Finecables BYD6.646.004 Motor Hall sensor cable

Confidential Manual Carrier Controller 2019-01-23 SPD6752150121R17.docx Page 13 of 24 4. Installation This chapter specifies the installation requirements of the Carrier Controller. 4.1. Mounting See Figure 4-1. The Carrier Controller shall be mounted on a flat surface capable of carrying the mass of the Carrier Controller plus all attached cables. The Carrier Controller shall be fixed to the mounting surface through zinc-plated steel M6 screws using mounting holes 1, 2, 5, and 6 as indicated in the detail in the top-right of Figure 4-1. Mounting holes 3 and 4 are optional, and are recommended for use in environments with high vibration levels. It is recommended to use M6 zinc-plated steel washers or similar geometry at the M6 screw hole locations on the mounting surface to keep Carrier Controller bottom and mounting surface separated. Figure 4-1: Mounting of the Carrier Controller

Confidential Manual Carrier Controller 2019-01-23 SPD6752150121R17.docx Page 14 of 24 4.2. Connection diagrams Wiring diagram of the product is described in Figure 4-2, the product can be connected in a chain starting and ending with a master controller (can be the same master). In between up to 60 slaves controller can be connected to the slave bus. Protective Earth (PE)EthernetPELV(DVC A)FHV1(DVC B)HV2(DVC B)BX108L2ShieldL1L3FEShieldHALL_1HALL_2HALL_3VP_HALLGNDX105MX100DC_IN+DC_IN-SUPShieldC1-IO_HC1-IO_LC1-IO_RX_PC1-IO_RX_NC1-IO_TX_P+15V_MFBGND_MFBOC1-IO_TX_NFieldbus-OutX104ShieldC1-IO_HC1-IO_LC1-IO_RX_PC1-IO_RX_NC1-IO_TX_P+15V_MFBGND_MFBOC1-IO_TX_NFieldbus-InHV 1(DVC B)HV 2(DVC B)ShieldPU-IO_PPU-IO_N+15V_PUGNDPickupProtective Earth (PE)X102BBRX107X106WiFi AntennaRX+RX-TX+TX-Protective Earth (PE)X108L2ShieldL1L3FEShieldHALL_1HALL_2HALL_3VP_HALLGNDX104MX100DC_IN+DC_IN-SUPShieldC1-IO_HC1-IO_LC1-IO_RX_PC1-IO_RX_NC1-IO_TX_P+15V_MFIGND_MFIOC1-IO_TX_N Fieldbus-InX105C1-IO_HC1-IO_LC1-IO_RX_PC1-IO_RX_NC1-IO_TX_P+15V_MFBGND_MFBOC1-IO_TX_NFieldbus-OutShieldPU-IO_PPU-IO_N+15V_PUGNDPickupX102HV 1(DVC B)I/OModuleBX103PEBProtective Earth (PE)ShieldHV-OUT_0GNDHV-IN_0GNDHV-OUT_1HV-IN_1GNDGNDShieldHV 1(DVC B)I/OModuleBX103PEHV-OUT_0GNDHV-IN_0GNDHV-OUT_1HV-IN_1GNDGNDShield Figure 4-2 Connection diagrams

Confidential Manual Carrier Controller 2019-01-23 SPD6752150121R17.docx Page 16 of 24 Table 4-2: Materials for PE connection # Component Description Material 2 Screw M5x25 Zinc-plated steel 3 Flat washer M5 3 Nut M5 4.5. LED Table 4-3 shows which condition leads to which LED behaviour. Following properties apply: - The LED behaviour is determined by the priority mentioned in Table 4-3, where a lower number denotes a higher priority. All conditions with priority 3 are mutually exclusive. Table 4-3 LED Behaviour Prio. Condition Behaviour 1 Can bus in error-passive or bus-off state Magenta (red+blue) 2 State WaitCanAddress Blue 3 Loader mode Blue blinking 3 Application mode, in state Error Red 3 Application mode, in state Reset Red blinking 3 Application mode, in state Setup Yellow (Green+Red) 3 Application mode, in state Startup, Moving, Settling or FindHome Green 3 Application mode, in state Off Green blinking

Confidential Manual Carrier Controller 2019-01-23 SPD6752150121R17.docx Page 17 of 24 5. Mass and mechanical dimensions 5.1. Mass All Carrier Controller configurations have a mass of 1.4 ± 0.1 kg. 5.2. Mechanical dimensions Figure 5-1 and Table 5-1 show Carrier Controller housing dimensions. These dimensions are common to all Carrier Controller configurations. The Figure 5-1 shows the Master + IO + ETH configuration. (Depending on variant some connectors might not be available) Figure 5-1: Carrier Controller housing dimensions Table 5-1: Carrier Controller housing dimensions Symbol Description Typ Tolerance Unit Dfx Flange width 182 ± 1 [mm] Dfy Flange length 227 ± 1 [mm] Dx Housing width 141 ± 0.9 [mm] Dy Housing length 220 ± 1 [mm] Dz Housing height 68.5 ± 0.8 [mm] Mx Mounting hole distance in width direction 166 ± 1 [mm] My Mounting hole distance in length direction 90 ± 0.8 [mm]

Confidential Manual Carrier Controller 2019-01-23 SPD6752150121R17.docx Page 18 of 24 6. Environmental 6.1. Climatic Operating conditions Table 6-1: Operating climatic conditions Parameter Description Min Typ Max Unit Remarks TAMB Operating ambient temperature 0 22 45 [°C] RHAMB Operating humidity 0 95 [%] Relative humidity (no condensation) TAMB/dT Operating ambient temperature change rate -5 5 [°C/min] HALT Operating altitude AMSL 1000 [m] AMSL (Above Mean Sea Level) The product shall be installed in an environment of pollution degree 3 or lower. The product does not have protection for UV-light. 6.2. Storage conditions Table 6-2: Storage climatic conditions Parameter Description Min Typ1 Max Unit Remarks TST,AMB Storage ambient temperature -10 22 60 [°C] RHST,AMB Storage humidity 0 95 [%] Relative humidity (no condensation) TST,AMB/dT Storage ambient temperature change rate -5 5 [°C/min] HST,ALT Storage altitude AMSL 1000 [m] AMSL (Above Mean Sea Level) tSHELF 5 [yr] Shelf life > 12 months requires capacitor reforming, see Figure 6-1 Figure 6-1 Capacitor reforming 6.3. Shock and vibration Table 6-3: Vibration test Test procedure IEC 60068-2-6 Condition 1Hz to 500 Hz; 20m/s² amplitude; 20 frequency cycles in each axis Unpacked Number of axes 3 Table 6-4: Shock test Test procedure IEC 60068-2-27

Confidential Manual Carrier Controller 2019-01-23 SPD6752150121R17.docx Page 19 of 24 Condition Peak acceleration: 250m/s², Duration: 6ms, 1000 shocks in each axis, Half-sine Packed Number of axes 3 (positive and negative for each) Table 6-5: Random vibration test Test procedure IEC 60068-2-64:2008 Condition Acc. to table A.6, Categories 2a, 2b, 2c, Unpacked Number of axes 3 6.4. Ingres protection Table 6-6: Ingress protection Region Description Value Unit Remarks EU IP rating of carrier controller IP54 [-] Protection from dust and splashing water based on NEN-EN-IEC60529 IP rating is only achieved with connector cables and/or protection caps. USA/CA UL enclosure rating of carrier controller Type 5 [-] Enclosure rating is achieved with connector cables and/or protection caps. (Available from Phoenix 1414148). See the corresponding connector paragraph in chapter 3 for correct cables and/or protection caps. 6.5. Disposal This product should be treated as industrial waste when disposed. Dispose accordingly and comply with all local regulations.

Confidential Manual Carrier Controller 2019-01-23 SPD6752150121R17.docx Page 20 of 24 7. Radio FCC (UL/CSA models) This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:  Reorient or relocate the receiving antenna.  Increase the separation between the equipment and receiver.  Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.  Consult the dealer or an experienced radio/TV technician for help. RSS-247 of Industry Canada (UL/CSA models) ENGLISH This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: 1. this device may not cause interference, and 2. this device must accept any interference, including interference that may cause undesired operation of the device. This radio transmitter has been approved by Industry Canada to operate with the antenna types listed in the respective Operating Instructions with the maximum permissible gain and required antenna impedance for each antenna type indicated. Antenna types not included in this list, having a gain greater than the maximum gain indicated for that type, are strictly prohibited for use with this device. Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that permitted for successful communication. That the device for the band 5150-5250 MHz is only for indoor usage to reduce potential for harmful interference to co-channel mobile satellite systems. Users should also be cautioned to take note that high power radars are allocated as primary users (meaning they have priority) of 5250-5350 MHz and 5650-5850 MHz and these radars could cause interference and/or damage to LE-LAN devices. This equipment complies with IC RSS-102 radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator & your body. FRENCH Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes: (1) l'appareil ne doit pas produire de brouillage, et

Confidential Manual Carrier Controller 2019-01-23 SPD6752150121R17.docx Page 21 of 24 (2) l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. Industrie Canada a autorisé cet émetteur radio à fonctionner avec les types d'antenne énumérés dans le mode d'emploi correspondant, avec le gain maximal admissible et l'impédance d'antenne requise pour chaque type d'antenne indiqué. Les types d'antenne non inclus dans cette liste, ayant un gain supérieur au gain maximal indiqué pour ce type, sont strictement interdits d'utilisation avec cet appareil. Selon les réglementations d'Industrie Canada, cet émetteur radio ne peut fonctionner qu'avec une antenne d'un type et d'un gain maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Pour réduire le risque de brouillage radioélectrique causé aux autres utilisateurs, le type d’antenne et son gain doivent être choisis de manière à ce que la puissance rayonnée isotrope équivalente (e.i.r.p.) ne soit pas supérieure à celle nécessaire au succès de la communication. Pour réduire le risque de brouillage radioélectrique causé aux autres utilisateurs, le type d’antenne et son gain doivent être choisis de manière à ce que la puissance rayonnée isotrope équivalente (par exemple) ne soit pas supérieure à celle autorisée pour une communication réussie. Que le dispositif pour la bande 5150-5250 MHz soit uniquement destiné à une utilisation en intérieur afin de réduire le risque de brouillage préjudiciable des systèmes de télécommunication par satellite mobiles dans le même canal. Les utilisateurs doivent également noter que les radars à haute puissance sont attribués en tant qu'utilisateurs principaux (c'est-à-dire qu'ils ont la priorité) de 5250-5350 MHz et 5650-5850 MHz et que ces radars peuvent causer des interférences et / ou des dommages aux dispositifs LE-LAN. Cet équipement est conforme aux limites d'exposition au rayonnement IC RSS-102 définies pour un environnement non contrôlé. Cet équipement doit être installé et utilisé à une distance minimale de 20 cm entre le radiateur et votre corps. 7.1. Channel support The master controller supports the channels shown in Table 7-1. Table 7-1: WLAN channel support Channel Center frequency [Mhz] Frequency range [Mhz] Bandwidth [Mhz] Band Channel limitations Remarks EU CA USA 36 5180 5170–5190 20 U-NII-1 Indoors Indoors - 40 5200 5190–5210 20 U-NII-1 Indoors Indoors - 44 5220 5210–5230 20 U-NII-1 Indoors Indoors - 48 5240 5230–5250 20 U-NII-1 Indoors Indoors - 52 5260 5250–5270 20 U-NII-2A Indoors DFS/TPC DFS DFS 56 5280 5270–5290 20 U-NII-2A Indoors DFS/TPC DFS DFS 60 5300 5290–5310 20 U-NII-2A Indoors DFS/TPC DFS DFS 64 5320 5310–5330 20 U-NII-2A Indoors DFS/TPC DFS DFS 100 5500 5490–5510 20 U-NII-2C DFS/TPC DFS DFS 104 5520 5510–5530 20 U-NII-2C DFS/TPC DFS DFS 108 5540 5530–5550 20 U-NII-2C DFS/TPC DFS DFS 112 5560 5550–5570 20 U-NII-2C DFS/TPC DFS DFS 116 5580 5570–5590 20 U-NII-2C DFS/TPC DFS DFS 132 5660 5650–5670 20 U-NII-2C DFS/TPC DFS DFS 136 5680 5670–5690 20 U-NII-2C DFS/TPC DFS DFS 140 5700 5690–5710 20 U-NII-2C DFS/TPC DFS DFS 7.2. List of supported antennas RSS-247 of Industry Canada (UL/CSA models) ENGLISH

Confidential Manual Carrier Controller 2019-01-23 SPD6752150121R17.docx Page 22 of 24 This radio transmitter 9389A-CCMUL has been approved by Innovation, Science and Economic Development Canada to operate with the antenna types listed below, with the maximum permissible gain indicated. Antenna types not included in this list that have a gain greater than the maximum gain indicated for any type listed are strictly prohibited for use with this device. FRENCH Cet émetteur radio 9389A-CCMUL a été approuvé par Innovation, Sciences et Développement économique Canada pour fonctionner avec les types d’antennes énumérés ci-dessous, avec le gain maximal admissible indiqué. Les types d'antenne non inclus dans cette liste et dont le gain est supérieur au gain maximal indiqué pour l'un des types répertoriés ne sont strictement pas autorisés pour une utilisation avec cet appareil. Table 7-2: List of supported antennas Mfr Mfr PN Description Impedance Max. ant.. Gain. SEW Eurodrive Coupler R-SMA 5.0 GHz SWG (Slotted Wave Guide) Antenna 50 Ohm -3.8 dBi Eupen RMC 12-CH Eucaray 1/2" radiating cable 50 Ohm 0 dBi

Confidential Manual Carrier Controller 2019-01-23 SPD6752150121R17.docx Page 23 of 24 8. Contact information Prodrive Technologies B.V. Science Park Eindhoven 5501 5692 EM Son The Netherlands Phone: +31 40 2676200 Fax: +31 40 2676201 Website: prodrive-technologies.com

Confidential Manual Carrier Controller 2019-01-23 SPD6752150121R17.docx Page 24 of 24 Appendix A. Copyright License The following table lists the copyrighted and or licensed items related to this product. Table 8-1: Copyright Licenses Component License Remark Linux Kernel GPLv2 GNU C Library LGPL2.1