Prodrive Technologies CCMUL Carrier Controller User Manual

Prodrive Technologies B.V. Carrier Controller

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Manual
of Carrier Controller
Prodrive Technologies B.V.
Reference:
Reference date:
Author(s):
Status:
SPD6752150121R17.docx
2019-01-23
Guido Beyer, Willem van Helmond
Concept
Confidential
Template PN: 6001-1244-6904
Template date: 2016-07-26
Prodrive Technologies
PO Box 28030
NL - 5602 JA Eindhoven
prodrive-technologies.com
Science Park Eindhoven 5501
NL - 5692 EM Son
T. +31 40 26 76 200
F. +31 40 26 76 201
Confidential
The contents of this document are confidential information and intellectual property of Prodrive
Technologies. Nothing of this document may be used or duplicated or published without prior
written approval of Prodrive Technologies.
Document history
Rel.
R01
R02
R03
R04
R05
Date
2016-12-12
2016-12-14
2016-12-15
2016-12-21
2016-12-29
Status
Concept
Accepted
Accepted
Accepted
Accepted
R06
2017-02-01
Accepted
R07
R08
2017-05-30
Accepted
Concept
R09
2017-10-27
Concept
R10
R11
R12
R13
2018-02-07
2018-06-04
2018-08-28
18-10-2018
Concept
Concept
Concept
Concept
R14_rc1
R14_rc2
R14_rc3
R14_rc4
R14_rc5
06-11-2018
19-11-2018
21-11-2018
22-11-2018
22-11-2018
Concept
R14
23-11-2018
Concept
R15
19-12-2018
Concept
R16
R17
22-01-2019
23-01-2019
Concept
Concept
Manual Carrier Controller
SPD6752150121R17.docx
Changes
Initial release manual for internal review.
Updates after internal review, version released for CE approval
Changed short circuit rating to 5kA, added IP54 note for connectors
Removed RCD requirements, PE already ensures protection.
Added LED, added capacitor reforming, added disposal section, added 3
conditions of use (first two and last two)
Updated section 4.2 Mounting (removed horizontal mounting requirement,
added hole numbering). Corrected table 3-3
Updated section 4.2 (removed contact washers, added flat washers)
Various updates for UL certification.
Various updates for UL certification. (Added RCD requirement, external PE
connection to motor and different M12 protection caps),
Various updates for UL certification., WIFI -> WLAN, added WLAN channels
Various updates for UL certification
Update FCC modification notice, Update chapter 7 Radio
Added approved antenna list
Updated safety warnings
Updated mounting
Minor changes for safety
Updated safety items
Updated safety items
Updated safety items
Updated X108 connection to FE in Figure 4-2
Updated X104 (master) and X104+X105 (slave) circuit to basic insulation
and updated conditions of use.
R14 is release of R14_rc5 (see line above)
Used for CB report CER6752150130R01
Updated mounted instructions
Added remark to X100 cabling requirements
Minor adjustments for regulations
Corrected antenna gain, added clarification for SWG (Slotted Wave Guide)
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Contents
1. INTRODUCTION............................................................................................................................. 5
1.1. PRODUCT BACKGROUND ............................................................................................................. 5
2. CONDITIONS OF USE ................................................................................................................... 5
2.1. GENERAL SAFETY WARNINGS ...................................................................................................... 6
3. RATINGS ........................................................................................................................................ 7
3.1. CONNECTOR X100 ..................................................................................................................... 7
3.2. CONNECTOR X102 ..................................................................................................................... 7
3.3. CONNECTOR X103 ..................................................................................................................... 8
3.4. CONNECTOR X104 ..................................................................................................................... 8
3.5. CONNECTOR X105 ..................................................................................................................... 9
3.6. CONNECTOR X106 ..................................................................................................................... 9
3.7. CONNECTOR X107 ................................................................................................................... 10
3.8. CONNECTOR X108 ................................................................................................................... 10
3.9. CONNECTOR X109 ................................................................................................................... 11
4. INSTALLATION ............................................................................................................................ 13
4.1. MOUNTING ............................................................................................................................... 13
4.2. CONNECTION DIAGRAMS ........................................................................................................... 14
4.3. CONDUCTOR SELECTION ........................................................................................................... 15
4.4. PROTECTIVE EARTH (PE) CONNECTION...................................................................................... 15
4.5. LED ........................................................................................................................................ 16
5. MASS AND MECHANICAL DIMENSIONS .................................................................................. 17
5.1. MASS ....................................................................................................................................... 17
5.2. MECHANICAL DIMENSIONS ......................................................................................................... 17
6. ENVIRONMENTAL ....................................................................................................................... 18
6.1. CLIMATIC OPERATING CONDITIONS ............................................................................................ 18
6.2. STORAGE CONDITIONS .............................................................................................................. 18
6.3. SHOCK AND VIBRATION ............................................................................................................. 18
6.4. INGRES PROTECTION ................................................................................................................ 19
6.5. DISPOSAL................................................................................................................................. 19
7. RADIO ........................................................................................................................................... 20
7.1. CHANNEL SUPPORT .................................................................................................................. 21
7.2. LIST OF SUPPORTED ANTENNAS ................................................................................................. 21
8. CONTACT INFORMATION .......................................................................................................... 23
APPENDIX A. COPYRIGHT LICENSE ............................................................................................ 24
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List of Figures
FIGURE 4-1: MOUNTING OF THE CARRIER CONTROLLER ........................................................................ 13
FIGURE 4-2 CONNECTION DIAGRAMS .................................................................................................... 14
FIGURE 4-3: PROTECTIVE EARTH CONNECTION ..................................................................................... 15
FIGURE 5-1: CARRIER CONTROLLER HOUSING DIMENSIONS ................................................................... 17
FIGURE 6-1 CAPACITOR REFORMING .................................................................................................... 18
List of Tables
TABLE 1-1: CARRIER CONTROLLER PN .................................................................................................. 5
TABLE 2-1: APPLICABLE SAFETY NORMS ................................................................................................. 6
TABLE 3-1: CONNECTOR X100 .............................................................................................................. 7
TABLE 3-2: APPROVED MATING PARTS X100 .......................................................................................... 7
TABLE 3-3: CONNECTOR X102 .............................................................................................................. 7
TABLE 3-4: APPROVED MATING PARTS X102 .......................................................................................... 7
TABLE 3-5: CONNECTOR X103 .............................................................................................................. 8
TABLE 3-6: APPROVED MATING PARTS X103 .......................................................................................... 8
TABLE 3-7: CONNECTOR X104 .............................................................................................................. 8
TABLE 3-8: APPROVED MATING PARTS X104 .......................................................................................... 9
TABLE 3-9: CONNECTOR X105 .............................................................................................................. 9
TABLE 3-10: APPROVED MATING PARTS X105 ........................................................................................ 9
TABLE 3-11: CONNECTOR X106 ............................................................................................................ 9
TABLE 3-12: CONNECTOR X107 .......................................................................................................... 10
TABLE 3-13: APPROVED MATING PARTS X107 ...................................................................................... 10
TABLE 3-14: CONNECTOR X108 .......................................................................................................... 11
TABLE 3-15: MOTOR INTERFACE ELECTRICAL SPECIFICATIONS .............................................................. 11
TABLE 3-16: APPROVED MATING PARTS X108 ...................................................................................... 11
TABLE 3-17: CONNECTOR X109 .......................................................................................................... 12
TABLE 3-18: APPROVED MATING PARTS X109 ...................................................................................... 12
TABLE 4-1 CONDUCTOR CABLE SELECTION............................................................................................ 15
TABLE 4-2: MATERIALS FOR PE CONNECTION ....................................................................................... 16
TABLE 4-3 LED BEHAVIOUR................................................................................................................. 16
TABLE 5-1: CARRIER CONTROLLER HOUSING DIMENSIONS ..................................................................... 17
TABLE 6-1: OPERATING CLIMATIC CONDITIONS ...................................................................................... 18
TABLE 6-2: STORAGE CLIMATIC CONDITIONS ......................................................................................... 18
TABLE 6-3: VIBRATION TEST................................................................................................................. 18
TABLE 6-4: SHOCK TEST ...................................................................................................................... 18
TABLE 6-5: RANDOM VIBRATION TEST ................................................................................................... 19
TABLE 6-6: INGRESS PROTECTION ........................................................................................................ 19
TABLE 7-1: WLAN CHANNEL SUPPORT ................................................................................................. 21
TABLE 7-2: LIST OF SUPPORTED ANTENNAS .......................................................................................... 22
TABLE 8-1: COPYRIGHT LICENSES........................................................................................................ 24
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1. Introduction
This manual is intended to cover basic installation and safety notes. During installation read and
follow these instructions carefully and completely. All required information is provided in this
manual.
This manual applies to the Carrier Controller, these can be identified by Prodrive Technologies PN:
Table 1-1: Carrier Controller PN
Item
Carrier Controller Master (CE)
Carrier Controller Master (CE) with DIO and ETH
Carrier Controller slave (CE)
Carrier Controller slave (CE) with DIO
Prodrive PN
6752-1500-00xx
6752-1500-01xx
6752-1500-02xx
6752-1601-41xx
Customer name
CCM
CCM-IO-ETH
CCS
CCS-IO
Customer PN
62802
62803
62804
62805
Carrier Controller Master (UL/CSA)
Carrier Controller Master (UL/CSA) with DIO and ETH
Carrier Controller slave (UL/CSA)
Carrier Controller slave (UL/CSA) with DIO
6752-1601-40xx
6752-1600-14xx
6752-1600-15xx
6752-1601-42xx
CCM, UL
CCM-IO-ETH, UL
CCS, UL
CCS-IO, UL
64532
64533
64534
64535
Note: xx = revision number
1.1. Product background
The product (Carrier controller) is primarily used as the motor drive in the field of distribution and
sortation. This sorter is able to receive packages (e.g. baggage or parcel) and transports this to the
correct end location where it exits the sorter. The sorter consists of a PLC controlling the whole
system, a rigid rail supplying infrastructures like power and communication and carriers each with
an individual carrier controller to drive the motors on the carrier.
2. Conditions of use




















Inspect the unit to ensure it was not damaged during shipment
Product shall only be installed by adequately qualified personnel
Product shall not be touched and/or installed and/or mounted with power enabled
Product shall only be used in the environment specified in section 6
Product shall be installed as specified in section 3 + 4
Product is not compatible with RCD/RCM Type A or AC, where required a RCD/RCM type
B must be used
Product maintenance shall only be performed by Prodrive Technologies
Product repairs shall only be performed by Prodrive Technologies
Product has a short circuit rating of 5kA
The application shall protect X100 from external impact
The PE conductor shall be connected at all times when power is supplied to the CC
The motor shall be externally connected to PE
Product does not incorporate motor overtemperature protection for the motor. Where
required, integral thermal protection shall be provided in or on the motor(s)
This device does not incorporate internal motor overload protection for the motor and is
intended to be used with external or remote overload protection.
Product is intended for industrial installations
o USA and Canada: For use only in industrial machinery NFPA 79 applications
Do not put machine into operation before ensuring “(EMC) Directive 2014/30/EU” and
“Machinery Directive 2006/42/EC”
Product has no protection for UV light
The product shall be installed in an environment of pollution degree 3 or lower
Product is not intended to be directly connected to the supply mains, but is intended to be
supplied by a transformer or similar means providing galvanic isolation. The product is
evaluated for use in Overvoltage category II only.
The wiring assemblies for the connectors X102, X103, X104, X105, X107, X108 and X109
shall be tightened with a torque rating of 0.6 Nm.
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

In case, the cable assemblies for X102, X103, X104, X105, X107, X108 and/or X109 are
not installed on the product, each of the unused connector shall be closed with a sealing
cap, PROT-M12 MS-M1414148 manufactured by Phoenix. These sealing caps shall also to
be tightened with 0.6 Nm.
The product is powered by a 100V DC power supply either isolated or non-isolated. The
earthing system must be evaluated on system level for safe operation of the product.
2.1. General safety warnings
CAUTION!
During the UL evaluation, only Risk of Electrical Shock and Risk of Fire aspects
were investigated. Functional Safety aspects were not evaluated
CAUTION!
Suitable For Use On A Circuit Capable Of Delivering Not More Than 5000 rms
Symmetrical Amperes, 100 Volts DC Maximum
CAUTION!
Integral solid state short circuit protection does not provide branch circuit
protection. Branch circuit protection must be provided in accordance with the
National Electrical Code and any additional local codes
CAUTION!
High temperature on electronics housing, Risk of burns
NOTICE:
Changes or modifications made to this equipment not expressly approved by
Prodrive Technologies B.V. may void the FCC authorization to operate this
equipment.
Table 2-1: Applicable safety norms
Norm
CSA-22.2 no. 274-17
Description
Adjustable speed drives (Canada)
UL 61800-5-1
Power conversion equipment (US)
IEC-EN 61800-5-1
Adjustable Speed Electrical Power Drive
Systems - Safety Requirements Electrical, Thermal and Energy (Europe)
Label1
Note[1]: Depending on model, only applicable if logo is present on product label
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3. Ratings
3.1. Connector X100
Type:
Connector type:
Shielding:
Voltage class:
Cable voltage rating:
Over voltage category:
Hot swappable:
Label:
ATTENTION!
ATTENTION!
Power input
Harting Han 3A: 09200030827 + 09120023052 + 09320006108
None
DVC-B / Potential hazardous voltage, not isolated from DC-input
≥120 VDC
OVC II with galvanic separation from mains
No
X100
Type 5 enclosure rating is only achieved when approved mating parts are used as
shown in the Approved mating parts table below
Before connecting or disconnecting X100 the power must be switched off.
Table 3-1: Connector X100
Pin
PE
I/O
PWR
PWR
nc
Mnemonic
DC_IN+
DC_IN- (GND)
n/a
Description / Conditions
Positive power input / 100V @ 9Arms
Negative power input / 100V @ 9Arms
Not connected
Table 3-2: Approved mating parts X100
Manufacturer
Beumer
Mfr. PN
1204660514
Type
Cable
Description / Conditions
Power cable
Remarks
Cable assembly build identical to
1204660514 with the only exception
of the cable lengths is also
acceptable
3.2. Connector X102
Type:
Connector type:
Shielding:
Voltage class:
Cable voltage rating:
Hot swappable:
Label:
Torque requirement:
ATTENTION!
ATTENTION!
Pick-up interface
M12 4p Female D-Type, Phoenix 1411936
Connector shield connected to housing
DVC-B / Potential hazardous voltage, not isolated from DC-input
≥120 VDC
No
X102
0.6 Nm
Type 5 enclosure rating is only achieved when approved mating parts are used as
shown in the Approved mating parts table below
Before connecting or disconnecting X102 the power must be switched off.
Table 3-3: Connector X102
Pin
I/O
I/O
I/O
PWR
PWR
Mnemonic
PU_P
PU_N
+15V_PU
GND
Description / Conditions
Proprietary half duplex differential interface
Proprietary half duplex differential interface
Positive supply (+15V, 50mA)
Negative supply (+15V, 50mA)
Pair
Table 3-4: Approved mating parts X102
Manufacturer
Phoenix
SEW
Mfr. PN
1414148
18191460
Manual Carrier Controller
SPD6752150121R17.docx
Type
Sealing cap
Cable
Description / Conditions
PROT-M12 MS-M
Signalkabel M04D-C4CW45
Remarks
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3.3. Connector X103
Type:
Connector type:
Shielding:
Voltage class:
Cable voltage rating:
Hot swappable:
Label:
Torque requirement:
ATTENTION!
ATTENTION!
IO
M12 8p Female A-Type, Phoenix 1457678
Connector shield connected to housing
DVC-B / Potential hazardous voltage, not isolated from DC-input
≥120 VDC
No
X103
0.6 Nm
Type 5 enclosure rating is only achieved when approved mating parts are used as
shown in the Approved mating parts table below
Before connecting or disconnecting X103 the power must be switched off.
Table 3-5: Connector X103
Pin
I/O
PWR
PWR
PWR
PWR
Mnemonic
HV-OUT_0
GND
HV-IN_0
GND
HV-OUT_1
GND
HV-IN_1
GND
Description / Conditions
Switchable output 0 (24V, 200mA)
GND
Input 0 (24V)
GND
Switchable output 1 (24V, 200mA)
GND
Input 1 (24V)
GND
Table 3-6: Approved mating parts X103
Manufacturer
Phoenix
Phoenix
Mfr. PN
1414148
1522817
Type
Sealing cap
Cable
Description / Conditions
PROT-M12 MS-M
Sensor/actuator cable - SAC-8P-M12MR/ 1,5-PUR SH
Remarks
3.4. Connector X104
Type:
Connector type:
Shielding:
Voltage class:
Cable voltage rating:
Hot swappable:
Label:
Torque requirement:
Fieldbus IN
M12 8p Male A-Type, Phoenix 1457555
Connector shield connected to housing
DVC-B / Potential hazardous voltage, not isolated from DC-input
≥120 VDC
No
X104
0.6 Nm
ATTENTION!
Type 5 enclosure rating is only achieved when approved mating parts are used as
shown in the Approved mating parts table below
ATTENTION!
Before connecting or disconnecting X104 the power must be switched off.
Table 3-7: Connector X104
Pin
I/O
I/O
I/O
PWR
PWR
Mnemonic
SL_H
SL_L
M_RX_P
M_RX_N
M_TX_P
M_TX_N
+15V_FBI
GND_FBI
Manual Carrier Controller
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Description / Conditions
Proprietary half duplex differential interface
Proprietary half duplex differential interface
Proprietary full duplex differential interface
Proprietary full duplex differential interface
Proprietary full duplex differential interface
Proprietary full duplex differential interface
Positive supply input (+15V_FBI)
Negative supply input (+15V_FBI)
Pair
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Table 3-8: Approved mating parts X104
Manufacturer
Beumer
Mfr. PN
196675
Type
Cable
Description / Conditions
Beumer Fieldbus cable
Remarks
Various lengths available, Mfr PN
(196675) is followed by the length
in cm separated by a “.”
3.5. Connector X105
Type:
Connector type:
Hot swappable:
Voltage class:
Cable voltage rating:
Shielding:
Label:
Torque requirement:
ATTENTION!
ATTENTION!
Fieldbus OUT
M12 8p Female A-Type, Phoenix 1457678
No
DVC-B / Potential hazardous voltage, not isolated from DC-input
≥120 VDC
Connector shield connected to housing
X105
0.6 Nm
Type 5 enclosure rating is only achieved when approved mating parts are used as
shown in the Approved mating parts table below
Before connecting or disconnecting X105 the power must be switched off.
Table 3-9: Connector X105
Pin
I/O
I/O
I/O
PWR
Mnemonic
SL_H
SL_L
M_TX_P
M_TX_N
M_RX_P
M_RX_N
+15V_FBO
PWR
GND
Description / Conditions
Proprietary half duplex differential interface
Proprietary half duplex differential interface
Proprietary full duplex differential interface
Proprietary full duplex differential interface
Proprietary full duplex differential interface
Proprietary full duplex differential interface
MCC: Positive supply output (+15V, 1A)
SCC: connection to X104p7
MCC: Negative supply output (+15V, 1A)
SCC: connection to X104p8
Pair
Table 3-10: Approved mating parts X105
Manufacturer
Phoenix
Beumer
Mfr. PN
1414148
196675
Type
Sealing cap
Cable
Description / Conditions
PROT-M12 MS-M
Beumer Fieldbus cable
Remarks
Various lengths available, Mfr PN
(196675) is followed by the length
in cm separated by a “.”
3.6. Connector X106
Type:
Connector type:
Shielding:
Voltage class:
Cable voltage rating:
Hot swappable:
Label:
ATTENTION!
WLAN
RP-SMA
Connector shield connected to housing
DVC-A
n/a
No
X106
Cables connected to X106 and X107 (DVC-A/ELV circuit) must be routed separate
from cabling to X100,X102,X103,X104,X105,X108 and X109 ( DVC-B and DVC-C
circuit).
Table 3-11: Connector X106
Pin
I/O
Mnemonic
ANT
Chassis
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Description / Conditions
WLAN antenna
Connected to GND_PELV
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3.7. Connector X107
Type:
Connector type:
Shielding:
Voltage class:
Cable voltage rating:
Hot swappable:
Label:
Torque requirement:
ATTENTION!
ATTENTION!
Ethernet
M12 8p Female X-Type, Phoenix 1402457
Connector shield connected to housing
DVC-A
n/a
Yes
X107
0.6 Nm
Type 5 enclosure rating is only achieved when approved mating parts are used as
shown in the Approved mating parts table below
Cables connected to X106 and X107 (DVC-A/ELV circuit) must be routed separate
from cabling to X100,X102,X103,X104,X105,X108 and X109 ( DVC-B and DVC-C
circuit).
Table 3-12: Connector X107
Pin
I/O
Mnemonic
Rx+
RxTx+
Tx-
Description / Conditions
Positive Receive
Negative Receive
Positive Transmit
Negative Transmit
Pair
Table 3-13: Approved mating parts X107
Manufacturer
Phoenix
Phoenix
Mfr. PN
1414148
Various
Type
Sealing cap
Cable
Description / Conditions
PROT-M12 MS-M
Network cable
VS-M12MSS-IP20-94F
Remarks
Various lengths available
For example 15m (Mfr PN 1440643)
3.8. Connector X108
Type:
Connector type:
Shielding:
Voltage class:
Cable voltage rating:
Hot swappable:
Label:
Torque requirement:
ATTENTION!
ATTENTION!
ATTENTION!
ATTENTION!
Motor connection
M12 4p Female S-Power, Phoenix 1406409
Connector shield connected to housing and PIN
DVC-C / Potential hazardous voltage, not isolated from DC-input
≥120 VDC
No
X108
0.6 Nm
The Carrier Controller units do not provide safety grounding for the external motor
installed on connector X108. The grounding provision on X108 is only intended for
functional grounding purposes. The safety grounding/bonding of the motor shall
occur separately from the Carrier Controller units in accordance with the
requirements of the applicable Electrical codes/Standards.
Failure to correctly connect the protective earth of the motor can result in a safety
hazard.
Type 5 enclosure rating is only achieved when approved mating parts are used as
shown in the Approved mating parts table below
Before connecting or disconnecting X108 the power must be switched off.
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Table 3-14: Connector X108
Pin
I/O
FE
Mnemonic
L1
L2
L3
FE
Shield
Description / Conditions
Motor phase 1 output
Motor phase 2 output
Motor phase 3 output
FE connection
Shield for cable
Motor output specification:
 3 phases BLDC
 Protected against short circuit
o No safety hazard
o DC-Power-Bus is not shorted
 Functional protections
o All protections disable end-stage if not mentioned otherwise
o Instantaneous current (IPHASE,OCP)
o RMS current (IPHASE,RMS)
o DC-Power-Bus voltage
 Below VDC-POWER-BUS,NOSTART no movement is started
 Under voltage of DC-Power-Bus below VDC-POWER-BUS,UVP
 Over voltage of DC-Power-Bus above VDC-POWER-BUS,OVP
o Temperature
 Over temperature of end-stage
Table 3-15: Motor Interface electrical specifications
Item
VDC-POWER-BUS,OVP
VDC-POWER-BUS,UVP
VDC-POWER-BUS
VDC-POWER-BUS,NOSTART1
IPHASE,RMS
IPHASE,LIMIT
IPHASE,OCP
LMOTOR,PH-PH
RMOTOR,PH-PH
fMOTOR,ELE
fSW
δ
Comments
Over voltage protection of DC-Power-Bus
Under voltage protection of DC-Power-Bus
Voltage of DC-Power-Bus
Voltage of DC-Power-Bus below which no
movement is started
RMS phase current
Adjustable phase peak current limit
Over current protection
Inductance per motor phase to phase
Resistance per motor phase to phase
Electrical motor frequency
Switching frequency
Duty-cycle limit during operation
Min
Typ
30
30
Max
120
Unit
[V]
[V]
[V]
[V]
110
85
6.5
45
10
45
0.3
0.25
[ARMS]
[A]
[A]
[mH]
[Ω]
[Hz]
[kHz]
[%]
10
400
20
96
Table 3-16: Approved mating parts X108
Manufacturer
Phoenix
Finecables
Mfr. PN
1414148
BYD6.646.003
Type
Sealing cap
Motor
Description / Conditions
PROT-M12 MS-M
Motor cable
Remarks
3.9. Connector X109
Type:
Connector type:
Shielding:
Voltage class:
Cable voltage rating:
Hot swappable:
Label:
Torque requirement:
Hall sensor connection
M12 5p Female A-Type, Phoenix 1457649
Connector shield connected to housing
DVC-B / Potential hazardous voltage, not isolated from DC-input
≥120 VDC
No
X109
0.6 Nm
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ATTENTION!
ATTENTION!
Type 5 enclosure rating is only achieved when approved mating parts are used as
shown in the Approved mating parts table below
Before connecting or disconnecting X109 the power must be switched off.
Motor hall sensor specification:
- 3 phase hall sensor interface
- +15V supply for hall sensors
- Hall sensor fault detection
- Resettable fuse
Table 3-17: Connector X109
Pin
I/O
PWR
PWR
Mnemonic
HALL_1
HALL_2
HALL_3
VP_HALL+
GND
Shield
Description / Conditions
Hall phase 1 input (+15V)
Hall phase 2 input (+15V)
Hall phase 3 input (+15V)
Positive supply (+15V, 25mA)
Negative hall supply
Shield for cable
Table 3-18: Approved mating parts X109
Manufacturer
Phoenix
Finecables
Mfr. PN
1414148
BYD6.646.004
Manual Carrier Controller
SPD6752150121R17.docx
Type
Sealing cap
Motor
Description / Conditions
PROT-M12 MS-M
Hall sensor cable
Remarks
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4. Installation
This chapter specifies the installation requirements of the Carrier Controller.
4.1. Mounting
See Figure 4-1. The Carrier Controller shall be mounted on a flat surface capable of carrying the
mass of the Carrier Controller plus all attached cables. The Carrier Controller shall be fixed to the
mounting surface through zinc-plated steel M6 screws using mounting holes 1, 2, 5, and 6 as
indicated in the detail in the top-right of Figure 4-1. Mounting holes 3 and 4 are optional, and are
recommended for use in environments with high vibration levels.
It is recommended to use M6 zinc-plated steel washers or similar geometry at the M6 screw hole
locations on the mounting surface to keep Carrier Controller bottom and mounting surface
separated.
Figure 4-1: Mounting of the Carrier Controller
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4.2. Connection diagrams
Wiring diagram of the product is described in Figure 4-2, the product can be connected in a chain
starting and ending with a master controller (can be the same master). In between up to 60 slaves
controller can be connected to the slave bus.
SUP
DC_IN+
DC_IN-
I/O
Module
HV 1
(DVC B)
HV-OUT_0
GND
HV-IN_0
GND
HV-OUT_1
GND
HV-IN_1
GND
X100
X103
L1
L2
L3
FE
Shield
X108
Shield
PE
Pickup
PU-IO_P
PU-IO_N
+15V_PU
GND
X102
HV 1
(DVC B)
Shield
Fieldbus-In
C1-IO_H
C1-IO_L
C1-IO_RX_P
C1-IO_RX_N
C1-IO_TX_P
OC1-IO_TX_N
+15V_MFB
GND_MFB
HALL_1
HALL_2
HALL_3
VP_HALL
GND
Shield
X104
Protective Earth (PE)
C1-IO_H
C1-IO_L
C1-IO_RX_P
C1-IO_RX_N
C1-IO_TX_P
OC1-IO_TX_N
+15V_MFB
GND_MFB
X105
HV 2
(DVC B)
Fieldbus-Out
Shield
X106
PELV
(DVC A)
X107
Protective Earth (PE)
TXTX+
RXRX+
WiFi
Antenna
Shield
Ethernet
SUP
DC_IN+
DC_INB
I/O
Module
HV 1
(DVC B)
HV-OUT_0
GND
HV-IN_0
GND
HV-OUT_1
GND
HV-IN_1
GND
X100
X103
HV1
(DVC B)
Shield
PE
Pickup
PU-IO_P
PU-IO_N
+15V_PU
GND
X108
HALL_1
HALL_2
HALL_3
VP_HALL
GND
Shield
X102
Shield
Fieldbus-Out
C1-IO_H
C1-IO_L
C1-IO_RX_P
C1-IO_RX_N
C1-IO_TX_P
OC1-IO_TX_N
+15V_MFB
GND_MFB
Shield
X105
X104
HV2
(DVC B)
L1
L2
L3
FE
Shield
C1-IO_H
C1-IO_L
C1-IO_RX_P
C1-IO_RX_N
C1-IO_TX_P
OC1-IO_TX_N
+15V_MFI
GND_MFI
Protective Earth (PE)
Fieldbus-In
Shield
Protective Earth (PE)
Figure 4-2 Connection diagrams
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4.3. Conductor selection
Cables used for power connectors need to comply with the requirements in Table 4-1.
Table 4-1 conductor cable selection
Parameter
Voltage rating
DC input wire cross section
Protective Earth conductor cross
section
Motor output wire cross section
Motor earth bonding conductor cross
section.
Requirement
Minimum 120V
6.0mm2
6.0mm2
At least 1.5mm2
At least 6.0mm2
Remark
Product does not provide earth bonding
4.4. Protective earth (PE) connection
Prior to installing any other cable, the Carrier Controller must be connected to earth by fixing an
earthing wire with cable lug (1) using a screw (2), two flat washers (3), and two nuts (4) to the hole
marked with the PE logo as indicated in Figure 4-3 and Table 4-2.
The earthing wire must have a cross-sectional area of at least 6 mm 2 if copper is used as a
conductor. Otherwise, the cross-sectional area of the earthing wire shall be such that its
conductance is equivalent to that of a 6 mm 2 copper wire, and shall not be less than 4 mm 2.
ATTENTION! It is not allowed to use the hole marked with the PE logo, screw (2), rings (3) and
nuts (4) for any other purpose than mechanically and electrically connecting the earthing wire to the
Carrier Controller.
ATTENTION! Enclosure and fasteners of the Carrier Controller are aluminum and zinc-plated steel,
respectively. Earthing wire, cable lug, earthing connector and fastener materials must be chosen
such that the current-carrying capacity of the protective earth connection will not be impaired by
electrochemical corrosion.
ATTENTION! Failure to correctly connect the protective earth can result in a safety hazard.
Figure 4-3: Protective earth connection
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Table 4-2: Materials for PE connection
Component
Screw
Flat washer
Nut
Description
M5x25
M5
M5
Material
Zinc-plated steel
4.5. LED
Table 4-3 shows which condition leads to which LED behaviour. Following properties apply:
- The LED behaviour is determined by the priority mentioned in Table 4-3, where a lower
number denotes a higher priority. All conditions with priority 3 are mutually exclusive.
Table 4-3 LED Behaviour
Prio.
Condition
Can bus in error-passive or bus-off state
State WaitCanAddress
Loader mode
Application mode, in state Error
Application mode, in state Reset
Application mode, in state Setup
Application mode, in state Startup, Moving, Settling or FindHome
Application mode, in state Off
Manual Carrier Controller
SPD6752150121R17.docx
Behaviour
Magenta (red+blue)
Blue
Blue blinking
Red
Red blinking
Yellow (Green+Red)
Green
Green blinking
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5. Mass and mechanical dimensions
5.1. Mass
All Carrier Controller configurations have a mass of 1.4 ± 0.1 kg.
5.2. Mechanical dimensions
Figure 5-1 and Table 5-1 show Carrier Controller housing dimensions. These dimensions are
common to all Carrier Controller configurations. The Figure 5-1 shows the Master + IO + ETH
configuration. (Depending on variant some connectors might not be available)
Figure 5-1: Carrier Controller housing dimensions
Table 5-1: Carrier Controller housing dimensions
Symbol
Dfx
Dfy
Dx
Dy
Dz
Mx
My
Description
Flange width
Flange length
Housing width
Housing length
Housing height
Mounting hole distance in width direction
Mounting hole distance in length direction
Manual Carrier Controller
SPD6752150121R17.docx
Typ
182
227
141
220
68.5
166
90
Tolerance
±1
±1
± 0.9
±1
± 0.8
±1
± 0.8
Unit
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
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6. Environmental
6.1. Climatic Operating conditions
Table 6-1: Operating climatic conditions
Parameter
Description
Min
Typ
Max
Unit
Remarks
TAMB
RHAMB
Operating ambient temperature
Operating humidity
22
45
95
[°C]
[%]
Relative humidity (no condensation)
TAMB/dT
Operating ambient temperature
change rate
Operating altitude AMSL
-5
[°C/min]
1000
[m]
HALT
AMSL (Above Mean Sea Level)
The product shall be installed in an environment of pollution degree 3 or lower.
The product does not have protection for UV-light.
6.2. Storage conditions
Table 6-2: Storage climatic conditions
Parameter
TST,AMB
RHST,AMB
TST,AMB/dT
HST,ALT
tSHELF
Description
Storage ambient temperature
Storage humidity
Storage ambient temperature
change rate
Storage altitude AMSL
Min
-10
-5
Typ1
22
Max
60
95
Unit
Remarks
[°C]
[%]
Relative humidity (no condensation)
[°C/min]
1000
[m]
[yr]
AMSL (Above Mean Sea Level)
Shelf life > 12 months requires
capacitor reforming, see Figure 6-1
Figure 6-1 Capacitor reforming
6.3. Shock and vibration
Table 6-3: Vibration test
Test procedure
Condition
Number of axes
IEC 60068-2-6
1Hz to 500 Hz; 20m/s² amplitude; 20 frequency cycles in each axis
Unpacked
Table 6-4: Shock test
Test procedure
Manual Carrier Controller
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IEC 60068-2-27
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Condition
Number of axes
Peak acceleration: 250m/s², Duration: 6ms, 1000 shocks in each
axis, Half-sine
Packed
3 (positive and negative for each)
Table 6-5: Random vibration test
Test procedure
Condition
Number of axes
IEC 60068-2-64:2008
Acc. to table A.6, Categories 2a, 2b, 2c, Unpacked
6.4. Ingres protection
Table 6-6: Ingress protection
Region
EU
USA/CA
Description
IP rating of carrier controller
UL enclosure rating of carrier
controller
Value
IP54
Type 5
Unit
[-]
[-]
Remarks
Protection from dust and splashing water
based on NEN-EN-IEC60529
IP rating is only achieved with connector
cables and/or protection caps.
Enclosure rating is achieved with connector
cables and/or protection caps. (Available from
Phoenix 1414148). See the corresponding
connector paragraph in chapter 3 for correct
cables and/or protection caps.
6.5. Disposal
This product should be treated as industrial waste when disposed. Dispose accordingly and comply
with all local regulations.
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7. Radio
FCC (UL/CSA models)
This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1)
this device may not cause harmful interference, and
(2)
this device must accept any interference received, including interference that may cause
undesired operation.
Note: This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment generates, uses
and can radiate radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined by turning the
equipment off and on, the user is encouraged to try to correct the interference by one or more of
the following measures:




Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
Consult the dealer or an experienced radio/TV technician for help.
RSS-247 of Industry Canada (UL/CSA models)
ENGLISH
This device complies with Industry Canada licence-exempt RSS standard(s).
Operation is subject to the following two conditions:
1. this device may not cause interference, and
2. this device must accept any interference, including interference that may cause undesired
operation of the device.
This radio transmitter has been approved by Industry Canada to operate with the antenna types
listed in the respective Operating Instructions with the maximum permissible gain and required
antenna impedance for each antenna type indicated. Antenna types not included in this list, having
a gain greater than the maximum gain indicated for that type, are strictly prohibited for use with this
device.
Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a
type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce
potential radio interference to other users, the antenna type and its gain should be so chosen that
the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful
communication.
To reduce potential radio interference to other users, the antenna type and its gain should be so
chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that permitted for
successful communication.
That the device for the band 5150-5250 MHz is only for indoor usage to reduce potential for
harmful interference to co-channel mobile satellite systems.
Users should also be cautioned to take note that high power radars are allocated as primary users
(meaning they have priority) of 5250-5350 MHz and 5650-5850 MHz and these radars could cause
interference and/or damage to LE-LAN devices.
This equipment complies with IC RSS-102 radiation exposure limits set forth for an uncontrolled
environment. This equipment should be installed and operated with minimum distance 20cm
between the radiator & your body.
FRENCH
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio
exempts de licence. L'exploitation est autorisée aux deux conditions suivantes:
(1) l'appareil ne doit pas produire de brouillage, et
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(2) l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible
d'en compromettre le fonctionnement.
Industrie Canada a autorisé cet émetteur radio à fonctionner avec les types d'antenne énumérés
dans le mode d'emploi correspondant, avec le gain maximal admissible et l'impédance d'antenne
requise pour chaque type d'antenne indiqué. Les types d'antenne non inclus dans cette liste, ayant
un gain supérieur au gain maximal indiqué pour ce type, sont strictement interdits d'utilisation avec
cet appareil.
Selon les réglementations d'Industrie Canada, cet émetteur radio ne peut fonctionner qu'avec une
antenne d'un type et d'un gain maximal (ou inférieur) approuvé pour l'émetteur par Industrie
Canada. Pour réduire le risque de brouillage radioélectrique causé aux autres utilisateurs, le type
d’antenne et son gain doivent être choisis de manière à ce que la puissance rayonnée isotrope
équivalente (e.i.r.p.) ne soit pas supérieure à celle nécessaire au succès de la communication.
Pour réduire le risque de brouillage radioélectrique causé aux autres utilisateurs, le type d’antenne
et son gain doivent être choisis de manière à ce que la puissance rayonnée isotrope équivalente
(par exemple) ne soit pas supérieure à celle autorisée pour une communication réussie.
Que le dispositif pour la bande 5150-5250 MHz soit uniquement destiné à une utilisation en
intérieur afin de réduire le risque de brouillage préjudiciable des systèmes de télécommunication
par satellite mobiles dans le même canal.
Les utilisateurs doivent également noter que les radars à haute puissance sont attribués en tant
qu'utilisateurs principaux (c'est-à-dire qu'ils ont la priorité) de 5250-5350 MHz et 5650-5850 MHz et
que ces radars peuvent causer des interférences et / ou des dommages aux dispositifs LE-LAN.
Cet équipement est conforme aux limites d'exposition au rayonnement IC RSS-102 définies pour
un environnement non contrôlé. Cet équipement doit être installé et utilisé à une distance minimale
de 20 cm entre le radiateur et votre corps.
7.1. Channel support
The master controller supports the channels shown in Table 7-1.
Table 7-1: WLAN channel support
Channel Center
Frequency Bandwidth Band
frequency range [Mhz] [Mhz]
[Mhz]
Channel limitations
EU
CA
USA
36
40
44
48
5180
5200
5220
5240
5170–5190
5190–5210
5210–5230
5230–5250
52
5260
5250–5270 20
U-NII-2A
Indoors
Indoors
Indoors
Indoors
DFS
DFS
56
5280
5270–5290 20
U-NII-2A
DFS
DFS
60
5300
5290–5310 20
U-NII-2A
DFS
DFS
64
5320
5310–5330 20
U-NII-2A
DFS
DFS
100
104
108
112
116
132
136
140
5500
5520
5540
5560
5580
5660
5680
5700
5490–5510
5510–5530
5530–5550
5550–5570
5570–5590
5650–5670
5670–5690
5690–5710
U-NII-2C
U-NII-2C
U-NII-2C
U-NII-2C
U-NII-2C
U-NII-2C
U-NII-2C
U-NII-2C
Indoors
Indoors
Indoors
Indoors
Indoors
DFS/TPC
Indoors
DFS/TPC
Indoors
DFS/TPC
Indoors
DFS/TPC
DFS/TPC
DFS/TPC
DFS/TPC
DFS/TPC
DFS/TPC
DFS/TPC
DFS/TPC
DFS/TPC
DFS
DFS
DFS
DFS
DFS
DFS
DFS
DFS
DFS
DFS
DFS
DFS
DFS
DFS
DFS
DFS
20
20
20
20
20
20
20
20
20
20
20
20
U-NII-1
U-NII-1
U-NII-1
U-NII-1
Remarks
7.2. List of supported antennas
RSS-247 of Industry Canada (UL/CSA models)
ENGLISH
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This radio transmitter 9389A-CCMUL has been approved by Innovation, Science and Economic
Development Canada to operate with the antenna types listed below, with the maximum
permissible gain indicated. Antenna types not included in this list that have a gain greater than the
maximum gain indicated for any type listed are strictly prohibited for use with this device.
FRENCH
Cet émetteur radio 9389A-CCMUL a été approuvé par Innovation, Sciences et Développement
économique Canada pour fonctionner avec les types d’antennes énumérés ci-dessous, avec le
gain maximal admissible indiqué. Les types d'antenne non inclus dans cette liste et dont le gain est
supérieur au gain maximal indiqué pour l'un des types répertoriés ne sont strictement pas autorisés
pour une utilisation avec cet appareil.
Table 7-2: List of supported antennas
Mfr
Mfr PN
Description
SEW Eurodrive Coupler R-SMA 5.0 GHz SWG (Slotted Wave Guide)
Antenna
Eupen
RMC 12-CH
Eucaray 1/2" radiating cable
Manual Carrier Controller
SPD6752150121R17.docx
Impedance
50 Ohm
Max. ant..
Gain.
-3.8 dBi
50 Ohm
0 dBi
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8. Contact information
Prodrive Technologies B.V.
Science Park Eindhoven 5501
5692 EM Son
The Netherlands
Phone: +31 40 2676200
Fax: +31 40 2676201
Website: prodrive-technologies.com
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Appendix A. Copyright License
The following table lists the copyrighted and or licensed items related to this product.
Table 8-1: Copyright Licenses
Component
Linux Kernel
GNU C Library
License
GPLv2
LGPL2.1
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