Prodrive Technologies CCMUL Carrier Controller User Manual
Prodrive Technologies B.V. Carrier Controller
Contents
- 1. User manual
- 2. Users Manual
User manual
Manual of Carrier Controller Prodrive Technologies B.V. Reference: Reference date: Author(s): Status: SPD6752150121R17.docx 2019-01-23 Guido Beyer, Willem van Helmond Concept Confidential Template PN: 6001-1244-6904 Template date: 2016-07-26 Prodrive Technologies PO Box 28030 NL - 5602 JA Eindhoven prodrive-technologies.com Science Park Eindhoven 5501 NL - 5692 EM Son T. +31 40 26 76 200 F. +31 40 26 76 201 Confidential The contents of this document are confidential information and intellectual property of Prodrive Technologies. Nothing of this document may be used or duplicated or published without prior written approval of Prodrive Technologies. Document history Rel. R01 R02 R03 R04 R05 Date 2016-12-12 2016-12-14 2016-12-15 2016-12-21 2016-12-29 Status Concept Accepted Accepted Accepted Accepted R06 2017-02-01 Accepted R07 R08 2017-05-30 Accepted Concept R09 2017-10-27 Concept R10 R11 R12 R13 2018-02-07 2018-06-04 2018-08-28 18-10-2018 Concept Concept Concept Concept R14_rc1 R14_rc2 R14_rc3 R14_rc4 R14_rc5 06-11-2018 19-11-2018 21-11-2018 22-11-2018 22-11-2018 Concept R14 23-11-2018 Concept R15 19-12-2018 Concept R16 R17 22-01-2019 23-01-2019 Concept Concept Manual Carrier Controller SPD6752150121R17.docx Changes Initial release manual for internal review. Updates after internal review, version released for CE approval Changed short circuit rating to 5kA, added IP54 note for connectors Removed RCD requirements, PE already ensures protection. Added LED, added capacitor reforming, added disposal section, added 3 conditions of use (first two and last two) Updated section 4.2 Mounting (removed horizontal mounting requirement, added hole numbering). Corrected table 3-3 Updated section 4.2 (removed contact washers, added flat washers) Various updates for UL certification. Various updates for UL certification. (Added RCD requirement, external PE connection to motor and different M12 protection caps), Various updates for UL certification., WIFI -> WLAN, added WLAN channels Various updates for UL certification Update FCC modification notice, Update chapter 7 Radio Added approved antenna list Updated safety warnings Updated mounting Minor changes for safety Updated safety items Updated safety items Updated safety items Updated X108 connection to FE in Figure 4-2 Updated X104 (master) and X104+X105 (slave) circuit to basic insulation and updated conditions of use. R14 is release of R14_rc5 (see line above) Used for CB report CER6752150130R01 Updated mounted instructions Added remark to X100 cabling requirements Minor adjustments for regulations Corrected antenna gain, added clarification for SWG (Slotted Wave Guide) 2019-01-23 Page 2 of 24 Confidential Contents 1. INTRODUCTION............................................................................................................................. 5 1.1. PRODUCT BACKGROUND ............................................................................................................. 5 2. CONDITIONS OF USE ................................................................................................................... 5 2.1. GENERAL SAFETY WARNINGS ...................................................................................................... 6 3. RATINGS ........................................................................................................................................ 7 3.1. CONNECTOR X100 ..................................................................................................................... 7 3.2. CONNECTOR X102 ..................................................................................................................... 7 3.3. CONNECTOR X103 ..................................................................................................................... 8 3.4. CONNECTOR X104 ..................................................................................................................... 8 3.5. CONNECTOR X105 ..................................................................................................................... 9 3.6. CONNECTOR X106 ..................................................................................................................... 9 3.7. CONNECTOR X107 ................................................................................................................... 10 3.8. CONNECTOR X108 ................................................................................................................... 10 3.9. CONNECTOR X109 ................................................................................................................... 11 4. INSTALLATION ............................................................................................................................ 13 4.1. MOUNTING ............................................................................................................................... 13 4.2. CONNECTION DIAGRAMS ........................................................................................................... 14 4.3. CONDUCTOR SELECTION ........................................................................................................... 15 4.4. PROTECTIVE EARTH (PE) CONNECTION...................................................................................... 15 4.5. LED ........................................................................................................................................ 16 5. MASS AND MECHANICAL DIMENSIONS .................................................................................. 17 5.1. MASS ....................................................................................................................................... 17 5.2. MECHANICAL DIMENSIONS ......................................................................................................... 17 6. ENVIRONMENTAL ....................................................................................................................... 18 6.1. CLIMATIC OPERATING CONDITIONS ............................................................................................ 18 6.2. STORAGE CONDITIONS .............................................................................................................. 18 6.3. SHOCK AND VIBRATION ............................................................................................................. 18 6.4. INGRES PROTECTION ................................................................................................................ 19 6.5. DISPOSAL................................................................................................................................. 19 7. RADIO ........................................................................................................................................... 20 7.1. CHANNEL SUPPORT .................................................................................................................. 21 7.2. LIST OF SUPPORTED ANTENNAS ................................................................................................. 21 8. CONTACT INFORMATION .......................................................................................................... 23 APPENDIX A. COPYRIGHT LICENSE ............................................................................................ 24 Manual Carrier Controller SPD6752150121R17.docx 2019-01-23 Page 3 of 24 Confidential List of Figures FIGURE 4-1: MOUNTING OF THE CARRIER CONTROLLER ........................................................................ 13 FIGURE 4-2 CONNECTION DIAGRAMS .................................................................................................... 14 FIGURE 4-3: PROTECTIVE EARTH CONNECTION ..................................................................................... 15 FIGURE 5-1: CARRIER CONTROLLER HOUSING DIMENSIONS ................................................................... 17 FIGURE 6-1 CAPACITOR REFORMING .................................................................................................... 18 List of Tables TABLE 1-1: CARRIER CONTROLLER PN .................................................................................................. 5 TABLE 2-1: APPLICABLE SAFETY NORMS ................................................................................................. 6 TABLE 3-1: CONNECTOR X100 .............................................................................................................. 7 TABLE 3-2: APPROVED MATING PARTS X100 .......................................................................................... 7 TABLE 3-3: CONNECTOR X102 .............................................................................................................. 7 TABLE 3-4: APPROVED MATING PARTS X102 .......................................................................................... 7 TABLE 3-5: CONNECTOR X103 .............................................................................................................. 8 TABLE 3-6: APPROVED MATING PARTS X103 .......................................................................................... 8 TABLE 3-7: CONNECTOR X104 .............................................................................................................. 8 TABLE 3-8: APPROVED MATING PARTS X104 .......................................................................................... 9 TABLE 3-9: CONNECTOR X105 .............................................................................................................. 9 TABLE 3-10: APPROVED MATING PARTS X105 ........................................................................................ 9 TABLE 3-11: CONNECTOR X106 ............................................................................................................ 9 TABLE 3-12: CONNECTOR X107 .......................................................................................................... 10 TABLE 3-13: APPROVED MATING PARTS X107 ...................................................................................... 10 TABLE 3-14: CONNECTOR X108 .......................................................................................................... 11 TABLE 3-15: MOTOR INTERFACE ELECTRICAL SPECIFICATIONS .............................................................. 11 TABLE 3-16: APPROVED MATING PARTS X108 ...................................................................................... 11 TABLE 3-17: CONNECTOR X109 .......................................................................................................... 12 TABLE 3-18: APPROVED MATING PARTS X109 ...................................................................................... 12 TABLE 4-1 CONDUCTOR CABLE SELECTION............................................................................................ 15 TABLE 4-2: MATERIALS FOR PE CONNECTION ....................................................................................... 16 TABLE 4-3 LED BEHAVIOUR................................................................................................................. 16 TABLE 5-1: CARRIER CONTROLLER HOUSING DIMENSIONS ..................................................................... 17 TABLE 6-1: OPERATING CLIMATIC CONDITIONS ...................................................................................... 18 TABLE 6-2: STORAGE CLIMATIC CONDITIONS ......................................................................................... 18 TABLE 6-3: VIBRATION TEST................................................................................................................. 18 TABLE 6-4: SHOCK TEST ...................................................................................................................... 18 TABLE 6-5: RANDOM VIBRATION TEST ................................................................................................... 19 TABLE 6-6: INGRESS PROTECTION ........................................................................................................ 19 TABLE 7-1: WLAN CHANNEL SUPPORT ................................................................................................. 21 TABLE 7-2: LIST OF SUPPORTED ANTENNAS .......................................................................................... 22 TABLE 8-1: COPYRIGHT LICENSES........................................................................................................ 24 Manual Carrier Controller SPD6752150121R17.docx 2019-01-23 Page 4 of 24 Confidential 1. Introduction This manual is intended to cover basic installation and safety notes. During installation read and follow these instructions carefully and completely. All required information is provided in this manual. This manual applies to the Carrier Controller, these can be identified by Prodrive Technologies PN: Table 1-1: Carrier Controller PN Item Carrier Controller Master (CE) Carrier Controller Master (CE) with DIO and ETH Carrier Controller slave (CE) Carrier Controller slave (CE) with DIO Prodrive PN 6752-1500-00xx 6752-1500-01xx 6752-1500-02xx 6752-1601-41xx Customer name CCM CCM-IO-ETH CCS CCS-IO Customer PN 62802 62803 62804 62805 Carrier Controller Master (UL/CSA) Carrier Controller Master (UL/CSA) with DIO and ETH Carrier Controller slave (UL/CSA) Carrier Controller slave (UL/CSA) with DIO 6752-1601-40xx 6752-1600-14xx 6752-1600-15xx 6752-1601-42xx CCM, UL CCM-IO-ETH, UL CCS, UL CCS-IO, UL 64532 64533 64534 64535 Note: xx = revision number 1.1. Product background The product (Carrier controller) is primarily used as the motor drive in the field of distribution and sortation. This sorter is able to receive packages (e.g. baggage or parcel) and transports this to the correct end location where it exits the sorter. The sorter consists of a PLC controlling the whole system, a rigid rail supplying infrastructures like power and communication and carriers each with an individual carrier controller to drive the motors on the carrier. 2. Conditions of use Inspect the unit to ensure it was not damaged during shipment Product shall only be installed by adequately qualified personnel Product shall not be touched and/or installed and/or mounted with power enabled Product shall only be used in the environment specified in section 6 Product shall be installed as specified in section 3 + 4 Product is not compatible with RCD/RCM Type A or AC, where required a RCD/RCM type B must be used Product maintenance shall only be performed by Prodrive Technologies Product repairs shall only be performed by Prodrive Technologies Product has a short circuit rating of 5kA The application shall protect X100 from external impact The PE conductor shall be connected at all times when power is supplied to the CC The motor shall be externally connected to PE Product does not incorporate motor overtemperature protection for the motor. Where required, integral thermal protection shall be provided in or on the motor(s) This device does not incorporate internal motor overload protection for the motor and is intended to be used with external or remote overload protection. Product is intended for industrial installations o USA and Canada: For use only in industrial machinery NFPA 79 applications Do not put machine into operation before ensuring “(EMC) Directive 2014/30/EU” and “Machinery Directive 2006/42/EC” Product has no protection for UV light The product shall be installed in an environment of pollution degree 3 or lower Product is not intended to be directly connected to the supply mains, but is intended to be supplied by a transformer or similar means providing galvanic isolation. The product is evaluated for use in Overvoltage category II only. The wiring assemblies for the connectors X102, X103, X104, X105, X107, X108 and X109 shall be tightened with a torque rating of 0.6 Nm. Manual Carrier Controller SPD6752150121R17.docx 2019-01-23 Page 5 of 24 Confidential In case, the cable assemblies for X102, X103, X104, X105, X107, X108 and/or X109 are not installed on the product, each of the unused connector shall be closed with a sealing cap, PROT-M12 MS-M1414148 manufactured by Phoenix. These sealing caps shall also to be tightened with 0.6 Nm. The product is powered by a 100V DC power supply either isolated or non-isolated. The earthing system must be evaluated on system level for safe operation of the product. 2.1. General safety warnings CAUTION! During the UL evaluation, only Risk of Electrical Shock and Risk of Fire aspects were investigated. Functional Safety aspects were not evaluated CAUTION! Suitable For Use On A Circuit Capable Of Delivering Not More Than 5000 rms Symmetrical Amperes, 100 Volts DC Maximum CAUTION! Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes CAUTION! High temperature on electronics housing, Risk of burns NOTICE: Changes or modifications made to this equipment not expressly approved by Prodrive Technologies B.V. may void the FCC authorization to operate this equipment. Table 2-1: Applicable safety norms Norm CSA-22.2 no. 274-17 Description Adjustable speed drives (Canada) UL 61800-5-1 Power conversion equipment (US) IEC-EN 61800-5-1 Adjustable Speed Electrical Power Drive Systems - Safety Requirements Electrical, Thermal and Energy (Europe) Label1 Note[1]: Depending on model, only applicable if logo is present on product label Manual Carrier Controller SPD6752150121R17.docx 2019-01-23 Page 6 of 24 Confidential 3. Ratings 3.1. Connector X100 Type: Connector type: Shielding: Voltage class: Cable voltage rating: Over voltage category: Hot swappable: Label: ATTENTION! ATTENTION! Power input Harting Han 3A: 09200030827 + 09120023052 + 09320006108 None DVC-B / Potential hazardous voltage, not isolated from DC-input ≥120 VDC OVC II with galvanic separation from mains No X100 Type 5 enclosure rating is only achieved when approved mating parts are used as shown in the Approved mating parts table below Before connecting or disconnecting X100 the power must be switched off. Table 3-1: Connector X100 Pin PE I/O PWR PWR nc Mnemonic DC_IN+ DC_IN- (GND) n/a Description / Conditions Positive power input / 100V @ 9Arms Negative power input / 100V @ 9Arms Not connected Table 3-2: Approved mating parts X100 Manufacturer Beumer Mfr. PN 1204660514 Type Cable Description / Conditions Power cable Remarks Cable assembly build identical to 1204660514 with the only exception of the cable lengths is also acceptable 3.2. Connector X102 Type: Connector type: Shielding: Voltage class: Cable voltage rating: Hot swappable: Label: Torque requirement: ATTENTION! ATTENTION! Pick-up interface M12 4p Female D-Type, Phoenix 1411936 Connector shield connected to housing DVC-B / Potential hazardous voltage, not isolated from DC-input ≥120 VDC No X102 0.6 Nm Type 5 enclosure rating is only achieved when approved mating parts are used as shown in the Approved mating parts table below Before connecting or disconnecting X102 the power must be switched off. Table 3-3: Connector X102 Pin I/O I/O I/O PWR PWR Mnemonic PU_P PU_N +15V_PU GND Description / Conditions Proprietary half duplex differential interface Proprietary half duplex differential interface Positive supply (+15V, 50mA) Negative supply (+15V, 50mA) Pair Table 3-4: Approved mating parts X102 Manufacturer Phoenix SEW Mfr. PN 1414148 18191460 Manual Carrier Controller SPD6752150121R17.docx Type Sealing cap Cable Description / Conditions PROT-M12 MS-M Signalkabel M04D-C4CW45 Remarks 2019-01-23 Page 7 of 24 Confidential 3.3. Connector X103 Type: Connector type: Shielding: Voltage class: Cable voltage rating: Hot swappable: Label: Torque requirement: ATTENTION! ATTENTION! IO M12 8p Female A-Type, Phoenix 1457678 Connector shield connected to housing DVC-B / Potential hazardous voltage, not isolated from DC-input ≥120 VDC No X103 0.6 Nm Type 5 enclosure rating is only achieved when approved mating parts are used as shown in the Approved mating parts table below Before connecting or disconnecting X103 the power must be switched off. Table 3-5: Connector X103 Pin I/O PWR PWR PWR PWR Mnemonic HV-OUT_0 GND HV-IN_0 GND HV-OUT_1 GND HV-IN_1 GND Description / Conditions Switchable output 0 (24V, 200mA) GND Input 0 (24V) GND Switchable output 1 (24V, 200mA) GND Input 1 (24V) GND Table 3-6: Approved mating parts X103 Manufacturer Phoenix Phoenix Mfr. PN 1414148 1522817 Type Sealing cap Cable Description / Conditions PROT-M12 MS-M Sensor/actuator cable - SAC-8P-M12MR/ 1,5-PUR SH Remarks 3.4. Connector X104 Type: Connector type: Shielding: Voltage class: Cable voltage rating: Hot swappable: Label: Torque requirement: Fieldbus IN M12 8p Male A-Type, Phoenix 1457555 Connector shield connected to housing DVC-B / Potential hazardous voltage, not isolated from DC-input ≥120 VDC No X104 0.6 Nm ATTENTION! Type 5 enclosure rating is only achieved when approved mating parts are used as shown in the Approved mating parts table below ATTENTION! Before connecting or disconnecting X104 the power must be switched off. Table 3-7: Connector X104 Pin I/O I/O I/O PWR PWR Mnemonic SL_H SL_L M_RX_P M_RX_N M_TX_P M_TX_N +15V_FBI GND_FBI Manual Carrier Controller SPD6752150121R17.docx Description / Conditions Proprietary half duplex differential interface Proprietary half duplex differential interface Proprietary full duplex differential interface Proprietary full duplex differential interface Proprietary full duplex differential interface Proprietary full duplex differential interface Positive supply input (+15V_FBI) Negative supply input (+15V_FBI) Pair 2019-01-23 Page 8 of 24 Confidential Table 3-8: Approved mating parts X104 Manufacturer Beumer Mfr. PN 196675 Type Cable Description / Conditions Beumer Fieldbus cable Remarks Various lengths available, Mfr PN (196675) is followed by the length in cm separated by a “.” 3.5. Connector X105 Type: Connector type: Hot swappable: Voltage class: Cable voltage rating: Shielding: Label: Torque requirement: ATTENTION! ATTENTION! Fieldbus OUT M12 8p Female A-Type, Phoenix 1457678 No DVC-B / Potential hazardous voltage, not isolated from DC-input ≥120 VDC Connector shield connected to housing X105 0.6 Nm Type 5 enclosure rating is only achieved when approved mating parts are used as shown in the Approved mating parts table below Before connecting or disconnecting X105 the power must be switched off. Table 3-9: Connector X105 Pin I/O I/O I/O PWR Mnemonic SL_H SL_L M_TX_P M_TX_N M_RX_P M_RX_N +15V_FBO PWR GND Description / Conditions Proprietary half duplex differential interface Proprietary half duplex differential interface Proprietary full duplex differential interface Proprietary full duplex differential interface Proprietary full duplex differential interface Proprietary full duplex differential interface MCC: Positive supply output (+15V, 1A) SCC: connection to X104p7 MCC: Negative supply output (+15V, 1A) SCC: connection to X104p8 Pair Table 3-10: Approved mating parts X105 Manufacturer Phoenix Beumer Mfr. PN 1414148 196675 Type Sealing cap Cable Description / Conditions PROT-M12 MS-M Beumer Fieldbus cable Remarks Various lengths available, Mfr PN (196675) is followed by the length in cm separated by a “.” 3.6. Connector X106 Type: Connector type: Shielding: Voltage class: Cable voltage rating: Hot swappable: Label: ATTENTION! WLAN RP-SMA Connector shield connected to housing DVC-A n/a No X106 Cables connected to X106 and X107 (DVC-A/ELV circuit) must be routed separate from cabling to X100,X102,X103,X104,X105,X108 and X109 ( DVC-B and DVC-C circuit). Table 3-11: Connector X106 Pin I/O Mnemonic ANT Chassis Manual Carrier Controller SPD6752150121R17.docx Description / Conditions WLAN antenna Connected to GND_PELV 2019-01-23 Page 9 of 24 Confidential 3.7. Connector X107 Type: Connector type: Shielding: Voltage class: Cable voltage rating: Hot swappable: Label: Torque requirement: ATTENTION! ATTENTION! Ethernet M12 8p Female X-Type, Phoenix 1402457 Connector shield connected to housing DVC-A n/a Yes X107 0.6 Nm Type 5 enclosure rating is only achieved when approved mating parts are used as shown in the Approved mating parts table below Cables connected to X106 and X107 (DVC-A/ELV circuit) must be routed separate from cabling to X100,X102,X103,X104,X105,X108 and X109 ( DVC-B and DVC-C circuit). Table 3-12: Connector X107 Pin I/O Mnemonic Rx+ RxTx+ Tx- Description / Conditions Positive Receive Negative Receive Positive Transmit Negative Transmit Pair Table 3-13: Approved mating parts X107 Manufacturer Phoenix Phoenix Mfr. PN 1414148 Various Type Sealing cap Cable Description / Conditions PROT-M12 MS-M Network cable VS-M12MSS-IP20-94F Remarks Various lengths available For example 15m (Mfr PN 1440643) 3.8. Connector X108 Type: Connector type: Shielding: Voltage class: Cable voltage rating: Hot swappable: Label: Torque requirement: ATTENTION! ATTENTION! ATTENTION! ATTENTION! Motor connection M12 4p Female S-Power, Phoenix 1406409 Connector shield connected to housing and PIN DVC-C / Potential hazardous voltage, not isolated from DC-input ≥120 VDC No X108 0.6 Nm The Carrier Controller units do not provide safety grounding for the external motor installed on connector X108. The grounding provision on X108 is only intended for functional grounding purposes. The safety grounding/bonding of the motor shall occur separately from the Carrier Controller units in accordance with the requirements of the applicable Electrical codes/Standards. Failure to correctly connect the protective earth of the motor can result in a safety hazard. Type 5 enclosure rating is only achieved when approved mating parts are used as shown in the Approved mating parts table below Before connecting or disconnecting X108 the power must be switched off. Manual Carrier Controller SPD6752150121R17.docx 2019-01-23 Page 10 of 24 Confidential Table 3-14: Connector X108 Pin I/O FE Mnemonic L1 L2 L3 FE Shield Description / Conditions Motor phase 1 output Motor phase 2 output Motor phase 3 output FE connection Shield for cable Motor output specification: 3 phases BLDC Protected against short circuit o No safety hazard o DC-Power-Bus is not shorted Functional protections o All protections disable end-stage if not mentioned otherwise o Instantaneous current (IPHASE,OCP) o RMS current (IPHASE,RMS) o DC-Power-Bus voltage Below VDC-POWER-BUS,NOSTART no movement is started Under voltage of DC-Power-Bus below VDC-POWER-BUS,UVP Over voltage of DC-Power-Bus above VDC-POWER-BUS,OVP o Temperature Over temperature of end-stage Table 3-15: Motor Interface electrical specifications Item VDC-POWER-BUS,OVP VDC-POWER-BUS,UVP VDC-POWER-BUS VDC-POWER-BUS,NOSTART1 IPHASE,RMS IPHASE,LIMIT IPHASE,OCP LMOTOR,PH-PH RMOTOR,PH-PH fMOTOR,ELE fSW δ Comments Over voltage protection of DC-Power-Bus Under voltage protection of DC-Power-Bus Voltage of DC-Power-Bus Voltage of DC-Power-Bus below which no movement is started RMS phase current Adjustable phase peak current limit Over current protection Inductance per motor phase to phase Resistance per motor phase to phase Electrical motor frequency Switching frequency Duty-cycle limit during operation Min Typ 30 30 Max 120 Unit [V] [V] [V] [V] 110 85 6.5 45 10 45 0.3 0.25 [ARMS] [A] [A] [mH] [Ω] [Hz] [kHz] [%] 10 400 20 96 Table 3-16: Approved mating parts X108 Manufacturer Phoenix Finecables Mfr. PN 1414148 BYD6.646.003 Type Sealing cap Motor Description / Conditions PROT-M12 MS-M Motor cable Remarks 3.9. Connector X109 Type: Connector type: Shielding: Voltage class: Cable voltage rating: Hot swappable: Label: Torque requirement: Hall sensor connection M12 5p Female A-Type, Phoenix 1457649 Connector shield connected to housing DVC-B / Potential hazardous voltage, not isolated from DC-input ≥120 VDC No X109 0.6 Nm Manual Carrier Controller SPD6752150121R17.docx 2019-01-23 Page 11 of 24 Confidential ATTENTION! ATTENTION! Type 5 enclosure rating is only achieved when approved mating parts are used as shown in the Approved mating parts table below Before connecting or disconnecting X109 the power must be switched off. Motor hall sensor specification: - 3 phase hall sensor interface - +15V supply for hall sensors - Hall sensor fault detection - Resettable fuse Table 3-17: Connector X109 Pin I/O PWR PWR Mnemonic HALL_1 HALL_2 HALL_3 VP_HALL+ GND Shield Description / Conditions Hall phase 1 input (+15V) Hall phase 2 input (+15V) Hall phase 3 input (+15V) Positive supply (+15V, 25mA) Negative hall supply Shield for cable Table 3-18: Approved mating parts X109 Manufacturer Phoenix Finecables Mfr. PN 1414148 BYD6.646.004 Manual Carrier Controller SPD6752150121R17.docx Type Sealing cap Motor Description / Conditions PROT-M12 MS-M Hall sensor cable Remarks 2019-01-23 Page 12 of 24 Confidential 4. Installation This chapter specifies the installation requirements of the Carrier Controller. 4.1. Mounting See Figure 4-1. The Carrier Controller shall be mounted on a flat surface capable of carrying the mass of the Carrier Controller plus all attached cables. The Carrier Controller shall be fixed to the mounting surface through zinc-plated steel M6 screws using mounting holes 1, 2, 5, and 6 as indicated in the detail in the top-right of Figure 4-1. Mounting holes 3 and 4 are optional, and are recommended for use in environments with high vibration levels. It is recommended to use M6 zinc-plated steel washers or similar geometry at the M6 screw hole locations on the mounting surface to keep Carrier Controller bottom and mounting surface separated. Figure 4-1: Mounting of the Carrier Controller Manual Carrier Controller SPD6752150121R17.docx 2019-01-23 Page 13 of 24 Confidential 4.2. Connection diagrams Wiring diagram of the product is described in Figure 4-2, the product can be connected in a chain starting and ending with a master controller (can be the same master). In between up to 60 slaves controller can be connected to the slave bus. SUP DC_IN+ DC_IN- I/O Module HV 1 (DVC B) HV-OUT_0 GND HV-IN_0 GND HV-OUT_1 GND HV-IN_1 GND X100 X103 L1 L2 L3 FE Shield X108 Shield PE Pickup PU-IO_P PU-IO_N +15V_PU GND X102 HV 1 (DVC B) Shield Fieldbus-In C1-IO_H C1-IO_L C1-IO_RX_P C1-IO_RX_N C1-IO_TX_P OC1-IO_TX_N +15V_MFB GND_MFB HALL_1 HALL_2 HALL_3 VP_HALL GND Shield X104 Protective Earth (PE) C1-IO_H C1-IO_L C1-IO_RX_P C1-IO_RX_N C1-IO_TX_P OC1-IO_TX_N +15V_MFB GND_MFB X105 HV 2 (DVC B) Fieldbus-Out Shield X106 PELV (DVC A) X107 Protective Earth (PE) TXTX+ RXRX+ WiFi Antenna Shield Ethernet SUP DC_IN+ DC_INB I/O Module HV 1 (DVC B) HV-OUT_0 GND HV-IN_0 GND HV-OUT_1 GND HV-IN_1 GND X100 X103 HV1 (DVC B) Shield PE Pickup PU-IO_P PU-IO_N +15V_PU GND X108 HALL_1 HALL_2 HALL_3 VP_HALL GND Shield X102 Shield Fieldbus-Out C1-IO_H C1-IO_L C1-IO_RX_P C1-IO_RX_N C1-IO_TX_P OC1-IO_TX_N +15V_MFB GND_MFB Shield X105 X104 HV2 (DVC B) L1 L2 L3 FE Shield C1-IO_H C1-IO_L C1-IO_RX_P C1-IO_RX_N C1-IO_TX_P OC1-IO_TX_N +15V_MFI GND_MFI Protective Earth (PE) Fieldbus-In Shield Protective Earth (PE) Figure 4-2 Connection diagrams Manual Carrier Controller SPD6752150121R17.docx 2019-01-23 Page 14 of 24 Confidential 4.3. Conductor selection Cables used for power connectors need to comply with the requirements in Table 4-1. Table 4-1 conductor cable selection Parameter Voltage rating DC input wire cross section Protective Earth conductor cross section Motor output wire cross section Motor earth bonding conductor cross section. Requirement Minimum 120V 6.0mm2 6.0mm2 At least 1.5mm2 At least 6.0mm2 Remark Product does not provide earth bonding 4.4. Protective earth (PE) connection Prior to installing any other cable, the Carrier Controller must be connected to earth by fixing an earthing wire with cable lug (1) using a screw (2), two flat washers (3), and two nuts (4) to the hole marked with the PE logo as indicated in Figure 4-3 and Table 4-2. The earthing wire must have a cross-sectional area of at least 6 mm 2 if copper is used as a conductor. Otherwise, the cross-sectional area of the earthing wire shall be such that its conductance is equivalent to that of a 6 mm 2 copper wire, and shall not be less than 4 mm 2. ATTENTION! It is not allowed to use the hole marked with the PE logo, screw (2), rings (3) and nuts (4) for any other purpose than mechanically and electrically connecting the earthing wire to the Carrier Controller. ATTENTION! Enclosure and fasteners of the Carrier Controller are aluminum and zinc-plated steel, respectively. Earthing wire, cable lug, earthing connector and fastener materials must be chosen such that the current-carrying capacity of the protective earth connection will not be impaired by electrochemical corrosion. ATTENTION! Failure to correctly connect the protective earth can result in a safety hazard. Figure 4-3: Protective earth connection Manual Carrier Controller SPD6752150121R17.docx 2019-01-23 Page 15 of 24 Confidential Table 4-2: Materials for PE connection Component Screw Flat washer Nut Description M5x25 M5 M5 Material Zinc-plated steel 4.5. LED Table 4-3 shows which condition leads to which LED behaviour. Following properties apply: - The LED behaviour is determined by the priority mentioned in Table 4-3, where a lower number denotes a higher priority. All conditions with priority 3 are mutually exclusive. Table 4-3 LED Behaviour Prio. Condition Can bus in error-passive or bus-off state State WaitCanAddress Loader mode Application mode, in state Error Application mode, in state Reset Application mode, in state Setup Application mode, in state Startup, Moving, Settling or FindHome Application mode, in state Off Manual Carrier Controller SPD6752150121R17.docx Behaviour Magenta (red+blue) Blue Blue blinking Red Red blinking Yellow (Green+Red) Green Green blinking 2019-01-23 Page 16 of 24 Confidential 5. Mass and mechanical dimensions 5.1. Mass All Carrier Controller configurations have a mass of 1.4 ± 0.1 kg. 5.2. Mechanical dimensions Figure 5-1 and Table 5-1 show Carrier Controller housing dimensions. These dimensions are common to all Carrier Controller configurations. The Figure 5-1 shows the Master + IO + ETH configuration. (Depending on variant some connectors might not be available) Figure 5-1: Carrier Controller housing dimensions Table 5-1: Carrier Controller housing dimensions Symbol Dfx Dfy Dx Dy Dz Mx My Description Flange width Flange length Housing width Housing length Housing height Mounting hole distance in width direction Mounting hole distance in length direction Manual Carrier Controller SPD6752150121R17.docx Typ 182 227 141 220 68.5 166 90 Tolerance ±1 ±1 ± 0.9 ±1 ± 0.8 ±1 ± 0.8 Unit [mm] [mm] [mm] [mm] [mm] [mm] [mm] 2019-01-23 Page 17 of 24 Confidential 6. Environmental 6.1. Climatic Operating conditions Table 6-1: Operating climatic conditions Parameter Description Min Typ Max Unit Remarks TAMB RHAMB Operating ambient temperature Operating humidity 22 45 95 [°C] [%] Relative humidity (no condensation) TAMB/dT Operating ambient temperature change rate Operating altitude AMSL -5 [°C/min] 1000 [m] HALT AMSL (Above Mean Sea Level) The product shall be installed in an environment of pollution degree 3 or lower. The product does not have protection for UV-light. 6.2. Storage conditions Table 6-2: Storage climatic conditions Parameter TST,AMB RHST,AMB TST,AMB/dT HST,ALT tSHELF Description Storage ambient temperature Storage humidity Storage ambient temperature change rate Storage altitude AMSL Min -10 -5 Typ1 22 Max 60 95 Unit Remarks [°C] [%] Relative humidity (no condensation) [°C/min] 1000 [m] [yr] AMSL (Above Mean Sea Level) Shelf life > 12 months requires capacitor reforming, see Figure 6-1 Figure 6-1 Capacitor reforming 6.3. Shock and vibration Table 6-3: Vibration test Test procedure Condition Number of axes IEC 60068-2-6 1Hz to 500 Hz; 20m/s² amplitude; 20 frequency cycles in each axis Unpacked Table 6-4: Shock test Test procedure Manual Carrier Controller SPD6752150121R17.docx IEC 60068-2-27 2019-01-23 Page 18 of 24 Confidential Condition Number of axes Peak acceleration: 250m/s², Duration: 6ms, 1000 shocks in each axis, Half-sine Packed 3 (positive and negative for each) Table 6-5: Random vibration test Test procedure Condition Number of axes IEC 60068-2-64:2008 Acc. to table A.6, Categories 2a, 2b, 2c, Unpacked 6.4. Ingres protection Table 6-6: Ingress protection Region EU USA/CA Description IP rating of carrier controller UL enclosure rating of carrier controller Value IP54 Type 5 Unit [-] [-] Remarks Protection from dust and splashing water based on NEN-EN-IEC60529 IP rating is only achieved with connector cables and/or protection caps. Enclosure rating is achieved with connector cables and/or protection caps. (Available from Phoenix 1414148). See the corresponding connector paragraph in chapter 3 for correct cables and/or protection caps. 6.5. Disposal This product should be treated as industrial waste when disposed. Dispose accordingly and comply with all local regulations. Manual Carrier Controller SPD6752150121R17.docx 2019-01-23 Page 19 of 24 Confidential 7. Radio FCC (UL/CSA models) This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. RSS-247 of Industry Canada (UL/CSA models) ENGLISH This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: 1. this device may not cause interference, and 2. this device must accept any interference, including interference that may cause undesired operation of the device. This radio transmitter has been approved by Industry Canada to operate with the antenna types listed in the respective Operating Instructions with the maximum permissible gain and required antenna impedance for each antenna type indicated. Antenna types not included in this list, having a gain greater than the maximum gain indicated for that type, are strictly prohibited for use with this device. Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that permitted for successful communication. That the device for the band 5150-5250 MHz is only for indoor usage to reduce potential for harmful interference to co-channel mobile satellite systems. Users should also be cautioned to take note that high power radars are allocated as primary users (meaning they have priority) of 5250-5350 MHz and 5650-5850 MHz and these radars could cause interference and/or damage to LE-LAN devices. This equipment complies with IC RSS-102 radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator & your body. FRENCH Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes: (1) l'appareil ne doit pas produire de brouillage, et Manual Carrier Controller SPD6752150121R17.docx 2019-01-23 Page 20 of 24 Confidential (2) l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. Industrie Canada a autorisé cet émetteur radio à fonctionner avec les types d'antenne énumérés dans le mode d'emploi correspondant, avec le gain maximal admissible et l'impédance d'antenne requise pour chaque type d'antenne indiqué. Les types d'antenne non inclus dans cette liste, ayant un gain supérieur au gain maximal indiqué pour ce type, sont strictement interdits d'utilisation avec cet appareil. Selon les réglementations d'Industrie Canada, cet émetteur radio ne peut fonctionner qu'avec une antenne d'un type et d'un gain maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Pour réduire le risque de brouillage radioélectrique causé aux autres utilisateurs, le type d’antenne et son gain doivent être choisis de manière à ce que la puissance rayonnée isotrope équivalente (e.i.r.p.) ne soit pas supérieure à celle nécessaire au succès de la communication. Pour réduire le risque de brouillage radioélectrique causé aux autres utilisateurs, le type d’antenne et son gain doivent être choisis de manière à ce que la puissance rayonnée isotrope équivalente (par exemple) ne soit pas supérieure à celle autorisée pour une communication réussie. Que le dispositif pour la bande 5150-5250 MHz soit uniquement destiné à une utilisation en intérieur afin de réduire le risque de brouillage préjudiciable des systèmes de télécommunication par satellite mobiles dans le même canal. Les utilisateurs doivent également noter que les radars à haute puissance sont attribués en tant qu'utilisateurs principaux (c'est-à-dire qu'ils ont la priorité) de 5250-5350 MHz et 5650-5850 MHz et que ces radars peuvent causer des interférences et / ou des dommages aux dispositifs LE-LAN. Cet équipement est conforme aux limites d'exposition au rayonnement IC RSS-102 définies pour un environnement non contrôlé. Cet équipement doit être installé et utilisé à une distance minimale de 20 cm entre le radiateur et votre corps. 7.1. Channel support The master controller supports the channels shown in Table 7-1. Table 7-1: WLAN channel support Channel Center Frequency Bandwidth Band frequency range [Mhz] [Mhz] [Mhz] Channel limitations EU CA USA 36 40 44 48 5180 5200 5220 5240 5170–5190 5190–5210 5210–5230 5230–5250 52 5260 5250–5270 20 U-NII-2A Indoors Indoors Indoors Indoors DFS DFS 56 5280 5270–5290 20 U-NII-2A DFS DFS 60 5300 5290–5310 20 U-NII-2A DFS DFS 64 5320 5310–5330 20 U-NII-2A DFS DFS 100 104 108 112 116 132 136 140 5500 5520 5540 5560 5580 5660 5680 5700 5490–5510 5510–5530 5530–5550 5550–5570 5570–5590 5650–5670 5670–5690 5690–5710 U-NII-2C U-NII-2C U-NII-2C U-NII-2C U-NII-2C U-NII-2C U-NII-2C U-NII-2C Indoors Indoors Indoors Indoors Indoors DFS/TPC Indoors DFS/TPC Indoors DFS/TPC Indoors DFS/TPC DFS/TPC DFS/TPC DFS/TPC DFS/TPC DFS/TPC DFS/TPC DFS/TPC DFS/TPC DFS DFS DFS DFS DFS DFS DFS DFS DFS DFS DFS DFS DFS DFS DFS DFS 20 20 20 20 20 20 20 20 20 20 20 20 U-NII-1 U-NII-1 U-NII-1 U-NII-1 Remarks 7.2. List of supported antennas RSS-247 of Industry Canada (UL/CSA models) ENGLISH Manual Carrier Controller SPD6752150121R17.docx 2019-01-23 Page 21 of 24 Confidential This radio transmitter 9389A-CCMUL has been approved by Innovation, Science and Economic Development Canada to operate with the antenna types listed below, with the maximum permissible gain indicated. Antenna types not included in this list that have a gain greater than the maximum gain indicated for any type listed are strictly prohibited for use with this device. FRENCH Cet émetteur radio 9389A-CCMUL a été approuvé par Innovation, Sciences et Développement économique Canada pour fonctionner avec les types d’antennes énumérés ci-dessous, avec le gain maximal admissible indiqué. Les types d'antenne non inclus dans cette liste et dont le gain est supérieur au gain maximal indiqué pour l'un des types répertoriés ne sont strictement pas autorisés pour une utilisation avec cet appareil. Table 7-2: List of supported antennas Mfr Mfr PN Description SEW Eurodrive Coupler R-SMA 5.0 GHz SWG (Slotted Wave Guide) Antenna Eupen RMC 12-CH Eucaray 1/2" radiating cable Manual Carrier Controller SPD6752150121R17.docx Impedance 50 Ohm Max. ant.. Gain. -3.8 dBi 50 Ohm 0 dBi 2019-01-23 Page 22 of 24 Confidential 8. Contact information Prodrive Technologies B.V. Science Park Eindhoven 5501 5692 EM Son The Netherlands Phone: +31 40 2676200 Fax: +31 40 2676201 Website: prodrive-technologies.com Manual Carrier Controller SPD6752150121R17.docx 2019-01-23 Page 23 of 24 Confidential Appendix A. Copyright License The following table lists the copyrighted and or licensed items related to this product. Table 8-1: Copyright Licenses Component Linux Kernel GNU C Library License GPLv2 LGPL2.1 Manual Carrier Controller SPD6752150121R17.docx Remark 2019-01-23 Page 24 of 24
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