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User Manual: Pump 12696 3 Taco 006-Bc4-Pnp Install Manual

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Water Circulation
Pumps & Circulators

Domestic Hot Water Recirculation Systems

Application, Selection & Installation Guide

e-smart™ is our way of helping you quickly identify our most resource-saving products.

©Taco Catalog # 100-41
Supersedes: New

Effective Date: 01/31/06
Printed in USA

Domestic Hot Water Recirculation
The Problem:
Waiting for Hot Water

It’s a common problem: turn on the faucet or shower for hot
water, then wait for it to arrive. In fact, the wait can be up to
two minutes in larger homes with multiple bathrooms and
long runs of pipe between the plumbing fixtures and the water
heater! With a Taco Domestic Hot Water Recirculation
System in place, there’s no more wait. Instant hot water!

BTU’s and starting over with fresh, cold water to heat up
requires even more heat energy. So in addition to wasting
water, millions of BTU’s and energy dollars are wasted, too.

The Solution:
Install a Domestic Hot Water Recirculation System

The Taco Plumb n’ Plug® Recirculation System is specifically
designed for:
• Instant hot water comfort
• Water savings
• Energy savings

How a Domestic Hot Water Recirculation System Works

A standard DHW system requires a dedicated return line
from the furthest fixture back to the water heater. The return line is connected to a tee at the tank drain valve or to
the tank’s cold water supply line. A Taco Plumb n’ Plug® recirculation pump with an optional Integral Flow Check (IFC®)
is installed on the return line and controlled by a timer or
temperature Aquastat. The spring-loaded IFC® prevents
gravity circulation during off-cycles. The timer turns on the
pump at preset intervals, usually during peak use periods in
the early morning and late afternoon. An optional Aquastat
operates the pump to keep hot water in the line within a
set range (95°F–115°F). All supply and return lines should
be insulated for maximum energy savings.

Waiting Means Wasting

Required Components

Waiting for hot water sends millions of gallons of cooled
water down the drain each year. In fact, an average family
of four wastes up to 14,000 gallons of water each year waiting
for hot water.* Water conservation is so important that
many US states and municipalities routinely impose watering bans and offer rebate incentives to help conserve this
natural resource. *Source: Dept. of Energy study.

• Taco Plumb n’ Plug® Circulator with optional IFC®
• Isolation valves - to isolate the pump for future service
• Flow check valve - to prevent gravity flow
• Purge Valve - to remove air from system piping
• Timer control - 24-hour analog or 7-day digital timer
• Aquastat - to control temp between 95°F-115°F (opt.)
• Pipe insulation - to maximize energy savings

Estimated Annual Water Savings

Features & Benefits:
Plumb n’ Plug Circulators

Pipe
Type

1/2” Copper
Type “L”

3/4” Copper
Type “L”

Hot Water
Supply
Length (ft.)

Pipe
Daily Water Annual Water
Water Volume Volume Wasted Volume Saved
(gallons)
(gallons)
(gallons)*

100
150
200
250
300
100
150
200
250
300

1.2
per 100’

2.5
per 100’

12
18
24
30
36
25
37
50
62
75

4,400
6,600
8,800
11,000
13,200
9,200
13,700
18,300
23,000
27,500

* Assume average of 10 cycles per day.

• Removable stainless steel cartridge - contains all moving parts
• Patented, removable Integral Flow Check (IFC®) option
• Bronze construction
• 1⁄2” & 3⁄4” sweat, 3⁄4” npt, union or flanged connections
• Pre-wired power cord
• Pre-wired 24-hour analog or 7-day programmable timer
• Durable Noryl® impeller
• Ceramic shaft, carbon bearings
• Quiet running, low power consumption
• Low maintenance, unmatched reliability
• UL Listed

Energy Down The Drain

Of course, all that “waiting water” contains some heat energy
(BTU’s), even if it’s only room temperature. Wasting those
Noryl® is a registered trademark of General Electric Company.

1.

Typical Installation & Piping
One-Story with 1 Water Heater

One-Story with 2 Water Heaters

Multi-Story with 1 Water Heater

Multi-Story with 2 Water Heaters

Recirculation Piping
with Indirect Water Heater

Recirculation Piping with Storage
Water Heater & Mixing Valve

Sink Shower

Tub
Hot Water
Supply

Dish
Washer
Cold Water Supply
Indirect
Water
Heater

Boiler

Clothes
Washer

Hot
Water
Return

TACO Plumb N’ Plug
Circulator

2.

Submittal Data Information
Standard Models
Plumb n’ Plug® (PNP) Pre-Wired Models
Standard
Model #

System
Connection

24 Hr Analog
Timer

7 Day Digital
Timer

Line Cord
Only

HP

Voltage

Amps

003-BC4
003-B4
003-BT4
003-BC4-1
006-BC4
006-B4
006-BT4
006-BC4-1
008-BC6
008-BF6

1/2” Sweat
3/4” Sweat
3/4” NPT
Union
1/2” Sweat
3/4” Sweat
3/4” NPT
Union
3/4” Sweat
Flanged

003-BC4-PNP
003-B4-PNP
003-BT4-PNP
003-BC4-1PNP
006-BC4-PNP
006-B4-PNP
006-BT4-PNP
006-BC4-1PNP
-----

003-BC4-8PNP
003-B4-2PNP
003-BT4-2PNP
003-BC4-9PNP
006-BC4-4PNP
006-B4-2PNP
006-BT4-2PNP
006-BC4-5PNP
-----

003-BC4-4PNP
003-B4-1PNP
003-BT4-1PNP
003-BC4-5PNP
006-BC4-2PNP
006-B4-1PNP
006-BT4-3PNP
006-BC4-3PNP
-----

1/40
1/40
1/40
1/40
1/40
1/40
1/40
1/40
1/25
1/25

115/60/1
115/60/1
115/60/1
115/60/1
115/60/1
115/60/1
115/60/1
115/60/1
115/60/1
115/60/1

0.43
0.43
0.43
0.43
0.52
0.52
0.52
0.52
0.84
0.84

Integral Flow Check (IFC) Models
Plumb n’ Plug® (PNP) Pre-Wired Models
Standard
Model #
003-BC4-IIFC
003-BC4-IFC
003-B4-2IFC
006-BC7-1IFC
006-BC7-IFC
006-B7-IFC
008-BC6-IFC
008-BF6-IFC

System
Connection

24 Hr Analog
Timer

7 Day Digital
Timer

1/2” Sweat
3/4” Sweat
Union
1/2” Sweat
3/4” Sweat
Union
3/4” Sweat
Flanged

003-BC4-3PNP
003-BC4-2PNP
003-B4-3PNP
006-BC7-1PNP
006-BC7-PNP
006-B7-PNP
-----

003-BC4-11PNP
003-BC4-10PNP
003-B4-4PNP
006-BC7-5PNP
006-BC7-4PNP
006-B7-1PNP
-----

Line Cord
Only

HP

Voltage

Amps

003-BC4-7PNP
003-BC4-6PNP
--006-BC7-3PNP
006-BC7-2PNP
-------

1/40
1/40
1/40
1/40
1/40
1/40
1/25
1/25

115/60/1
115/60/1
115/60/1
115/60/1
115/60/1
115/60/1
115/60/1
115/60/1

0.43
0.43
0.43
0.52
0.52
0.52
0.84
0.84

Domestic Hot Water Circulator Accessories
Freedom
Flange
Shut-Off
Bronze

Unions
Half Unions
Shut-Off Unions

System
Connection

Sweat

NPT

1/2”
3/4”
1/2”
3/4”

242-2
243-2
110-522BSF
110-523BSF

242-1
243-1
--110-251BF

System
Connection

Sweat

NPT

1/2”
3/4”
1/2”
3/4”

110-558
110-559
258-3
258-4

110-556
110-557
258-1
258-2

Plumb n’ Plug
Accesories

Model #

Analog Timer Kit
Digital Timer Kit
Aquastat

265-1
265-3
563-2

Half
Unions

265-1
Analog
Timer
563-2
Aquastat

3.

Shut-off Freedom Flange

Freedom Flange

265-3
Digital
Timer

Shut-off
Unions

Choosing the Correct
Circulator for the Job
Performance Field Information - 60 Hz

18

TOTAL HEAD — FEET

16

DOMESTIC WATER RECIRCULATION MODELS (STD)
FLOW - M 3/H
1.5
2.0
2.5
3.0
3.5
4.0
4.5
6.0
1 003
5.5
2 006
3 008
5.0
4.5

3

14

4.0

12

3.5

10

3.0
2

8

2.5
2.0

6

1.5

4
2
0

1.0

1

0

2

4

6

8

10
12
FLOW - GPM

14

16

18

0.0
20

0.5

DOMESTIC WATER RECIRCULATION MODELS (IFC)
FLOW - M 3/H
1.5
2.0
2.5
3.0
3.5
4.0
4.5
6.0
1 003-IFC
5.5
2 006-IFC
3 008-IFC
5.0

1.0

18
16

4.5

14

4.0

3

12

3.5

10

3.0
2.5

8
2

6

1.5

4

0.5

2

0.0
20

0

2.0
1.0

1

0.5
0

2

4

6

8

10
12
FLOW - GPM

14

16

18

0.0
20

Pump Selection Charts

This information is provided as a guide only. Larger models are available. For larger systems, consult your local Taco representative.
Find the table below that best describes the design you plan to use. Select the pump model based on the supply and return pipe length,
size and pump options. Do not oversize the pump or high velocity noise and erosion corrosion of system piping may result.

3/4" Supply & 3/4" Return Lines

1/2" Supply & 1/2" Return Lines
Model #

Supply Pipe
Maximum Length (ft.)

Total Maximum Pipe
Length (ft.)

Model #

003
006
008
003-IFC*
006-IFC*
008-IFC*

50
150
275
50
125
250

100
300
550
100
250
500

003
006
008
003-IFC*
006-IFC*
008-IFC*

Supply Pipe
Maximum Length (ft.)

* With Integral Flow Check

3/4" Supply & 1/2" Return Lines

1" Supply & 1/2" Return Lines

Model #

Supply Pipe
Maximum Length (ft.)

Total Maximum Pipe
Length (ft.)

100
275
450
100
275
425

200
550
900
200
550
850

003
006
008
003-IFC*
006-IFC*
008-IFC*

1" Supply & 3/4" Return Lines
Supply Pipe
Maximum Length (ft.)
3/4" Supply & 1/2" Return Lines
Model #

* With Integral Flow Check

Model #

Maximum Length (ft.)

Total Maximum Pipe
Length (ft.)

003
006
008
003-IFC*
006-IFC*
008-IFC*

125
325
525
130
275
500

250
650
1,050
260
550
1,000

Supply Pipe
3/4" Supply & 3/4" Return Lines

* With Integral Flow Check

* With Integral Flow Check

003
006
003-IFC*
006-IFC*

700
1,800
2,900
700
1,500
2,700

350
900
1,450
350
750
1,350

* With Integral Flow Check

1/2" Supply & 1/2" Return Lines

Total Maximum Pipe
Length (ft.)

600
1,500
1,200
2,500

Assumptions:
Total Maximum Pipe
Length (ft.)
1,200
3,000
1,200
2,500

Flow = 1 GPM

Max.
Velocity
= 3 ft./sec.
1" Supply
& 1/2" Return
Lines
Allowances have been added for pressure drop
of other typical system components
Type L Copper Tubing
Supply & Return Piping are equal in length

4.
1" Supply & 3/4" Return Lines

TOTAL HEAD — METERS

1.0

TOTAL HEAD — FEET

0.5

TOTAL HEAD — METERS

0.0
20

Domestic Hot Water Recirculation

Ideal for Tankless Water Heaters
Features and Benefits of the Taco D’MAND® System

"On-Demand" Systems
for New or Retrofit Installations

Using the existing cold water line as the return line,
the D’MAND® System is ideal for both new and retrofit
installations. Typically installed at the furthest fixture from
the water heater, D’MAND® fits out of the way, under any
bathroom vanity. Connections are made from the hot and
cold lines to the suction and discharge side of the pump
using adapter tees and stainless flex lines provided. When
hot water is needed, the pump is activated by pressing a
starter button, runs only long enough to supply hot water
to the fixture and then automatically stops. This prevents
hot water from entering the cold line. A spring-loaded
Integral Flow-Check valve (IFC®) prevents cold water from
entering the hot line. Optional wireless RF or motion
sensor starters are also available.
CITY WATER SUPPLY

• Instant Hot Water Comfort
• Maximum Water & Energy Savings
• 24 Hour "On-Demand" operation
• Maintenance free circulator - unmatched reliability
• Removable stainless steel cartridge - contains all moving parts
• UL, IAPMO listed
• Patented D’MAND® electronics control board
• Integral Flow-Check (IFC®) to prevent thermo-siphoning or gravity flow
• Pre-wired power cord and integral temperature sensor
• Adapter tees & stainless steel flex lines included
• RF wireless remote or motion sensor starter-optional
COLD WATER LINE

Remote
Activation

Remote
Activation

Motion Sensor or
Starter Button
Activation

HOT WATER LINE

Tankless
Water
Heater

Remote
Receiver

Tank Type
Water
Heater

Hot
Water
Supply
Valve

Electronic
Controls

Cold
Water
Supply
Valve

Heat
Sensor
D’MAND® System

CITY WATER SUPPLY

COLD WATER LINE

Remote
Activation

Remote
Activation

HOT WATER LINE

Motion Sensor or
Starter Button
Activation
Remote
Activation

Tankless
Water
Heater
Water
Heater
Tank
Hot
Water
Supply
Valve

Hot
Water
Supply
Valve

Cold
Water
Supply
Valve

D’MAND® System
Heat
Sensor

5.

Electronic
Controls

Remote
Receiver

RETURN LINE

Cold
Water
Supply
Valve

Sizing Your D'MAND® System
Performance Field Information - 60 Hz
D’MAND SYSTEM MODELS
0.00
30

0.25

0.50

0.75

FLOW-M3/ H
1.00
1.25

1.50

1.75

28

1

26

2
3

24

2.00

2.25
9.0

006-DM-PK
008-DM-PK
0011-DM-PK

8.5
8.0
7.5
7.0

22
TOTAL HEAD-FEET

6.0

3

18

5.5
5.0

16

4.5

14

4.0

12

3.5

2

10

3.0
2.5

8

2.0

6

1.5

1

4

1.0

2
0

TOTAL HEAD-METERS

6.5

20

0.5

0

1

2

3

4

5

6

7

8

9

10

0.0

FLOW-GPM

Standard Piping:

Tank Type Water Heater
Total length of

Model

Small

50

006-DM-PK

Medium

100

008-DM-PK

Over100

0011-DM-PK

Size of Home

Large/Commerical

Pipe (ft)

Tankless Water Heater
Tank Type Water Heater

Size of Home

Total length of

Pipe (ft)

Model

D'MAND® System Accessories

Small / Medium

<60

008-DM-PK

Model

Description

Large/Commerical

60+

0011-DM-PK

554-1

RF Remote Transmitter/Reciever Kit

554-2

RF Individual Remote Transmitter Button

554-3

Hardwired Individual Starter Button Round

554-4

Motion Sensor Kit

Recirculation Piping:
Tankless Water Heater
Tank
Type Water Heater

Total Length
of Pipe (ft.)

Model

Small

100

006-DM

Medium

200

008-DM

200 +

0011-DM

Size of Home

Large/Commerical

D‘Mand System Accessories

Tankless Water Heater
Re-Circ Tank Type Water Heater

Size of Home

Sq. Ft.

Model

Small / Medium

<2500

008-DM

Large/Commerical

2500+

0011-DM

RF Wireless
Starter Kit

Motion
Sensor

ReCirc Tankless Water Heater

6.

Taco Inc., 1160 Cranston Street. Cranston, RI 02920 / (401) 942-8000 / Fax (401) 942-2360
Taco (Canada) Ltd., 8450 Lawson Road, Unit #3, Milton, Ontario L9T 0J8 / (905) 564-9422 / Fax (905) 564-9436
www.taco-hvac.com



---

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Manifest Reference Instance ID  : uuid:538AB60D989511DA9EB6EDE91E273D21, uuid:EAEC27071F2111DC99B68943E391329B, uuid:BE66DD9A4C5F11DA9078E239964882B0, uuid:677DD79A784C11DAAC2EDD7B548D9A79, uuid:5D446144538E11DA8710E6365271B3A6, uuid:B3E0A87593F411DAAE8B9414C290C770, uuid:B27FB09B94C611DA90EDBF43F5CE2278, uuid:B3E0A87393F411DAAE8B9414C290C770, uuid:B3E0A87493F411DAAE8B9414C290C770, uuid:5D446146538E11DA8710E6365271B3A6, uuid:EAB8F9AA965C11DAA4509C340FF4F4B9, uuid:ed84b4a7-284d-11da-af24-b0fc40af0c24, uuid:3D6B9A947F5D11DAB120A7115933FD91, uuid:DA0D860DA12611DA899883E109ABB388, uuid:677DD79E784C11DAAC2EDD7B548D9A79, uuid:A07003124C6011DAAD17FD4D496FB1C7, uuid:CD534B6E966711DAA4509C340FF4F4B9, uuid:9D9ADE13965F11DAA4509C340FF4F4B9, uuid:9D9ADE18965F11DAA4509C340FF4F4B9, uuid:CD534B74966711DAA4509C340FF4F4B9, uuid:b11711a8-30d4-11da-bf18-b9e80472fd97, uuid:7024B62B4C8211DAAD17FD4D496FB1C7, uuid:04F8676B539511DA9808C7B8322C64DD, uuid:BE66DD9F4C5F11DA9078E239964882B0, uuid:BE66DDA24C5F11DA9078E239964882B0, uuid:BE66DDA04C5F11DA9078E239964882B0, uuid:DA0D860EA12611DA899883E109ABB388, uuid:568C7B2A4C8611DA9078E239964882B0, uuid:83F51C74785811DAAC2EDD7B548D9A79, uuid:DA0D860FA12611DA899883E109ABB388, uuid:DF7F725F366F11DA804898E7E4E2A67A, uuid:63E4EE728F4711DAA574E09B17565870, uuid:5D446149538E11DA8710E6365271B3A6, uuid:9E8292C3462811DA9879A8256D8B392E, uuid:83F51C75785811DAAC2EDD7B548D9A79, xmp.iid:BD80DF6244206811871FC119EA420956, uuid:188092654DE711DA901690F550F9FDBA, uuid:49F058F28F5511DAA574E09B17565870, uuid:EAEC27071F2111DC99B68943E391329B
Manifest Reference Document ID  : uuid:4AA7B79B9E4511DBBA52F1D17BA6F535, uuid:68F81CC47F8B11DAB867A57FD793DFF1, adobe:docid:photoshop:ed84b4a6-284d-11da-af24-b0fc40af0c24, uuid:A07003114C6011DAAD17FD4D496FB1C7, adobe:docid:photoshop:3e07ff79-30d3-11da-bf18-b9e80472fd97, adobe:docid:photoshop:c4bea2fb-d8a0-11d7-90c0-d847eb12b721, adobe:docid:photoshop:f859f2a3-30cf-11da-bf18-b9e80472fd97, adobe:docid:photoshop:f859f2ab-30cf-11da-bf18-b9e80472fd97, adobe:docid:photoshop:b11711a7-30d4-11da-bf18-b9e80472fd97, uuid:A07003184C6011DAAD17FD4D496FB1C7, uuid:FC18868B537111DA9808C7B8322C64DD, uuid:9E8292C1462811DA9879A8256D8B392E, uuid:677DD79F784C11DAAC2EDD7B548D9A79, uuid:5493A6F3365311DA804898E7E4E2A67A, uuid:DF7F725E366F11DA804898E7E4E2A67A, uuid:3EBF11EE785311DAAD08EB1202B277F7, uuid:987DA0728F4F11DAA574E09B17565870, uuid:677DD1064DE511DA901690F550F9FDBA, uuid:13BE0B368F5211DAA574E09B17565870, uuid:4AA7B79B9E4511DBBA52F1D17BA6F535
Doc Change Count                : 7
Format                          : application/pdf
Producer                        : Adobe PDF Library 9.0
Trapped                         : False
Page Count                      : 8
Creator                         : Adobe InDesign CS4 (6.0.6)

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