18183 3 Grundfos 91128530 Product Guide User Manual
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User Manual: Pump 18183 3 Grundfos 91128530 Product Guide
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GRUNDFOS PRODUCT GUIDE Domestic Water Supply Family DWS Product Guide 8-09.indd 1 8/18/2009 2:32:25 PM Domestic Water Supply Family Table of Contents Handbook Applications Page No. • Constant pressure ............................................................. 5 • Flow based pressure boosting ....................................... 5 • Suction lift............................................................................6 • Rainwater harvesting . .....................................................6 Pump Selections • EZ Boost ...............................................................................6 • MQ..........................................................................................6 • Basic Line Jets .....................................................................6 Accessories • Pressure Tanks..................................................................... 7 • Pressure Switches............................................................... 7 • Valves.................................................................................... 7 – Check .......................................................................... 7 – Foot ............................................................................. 7 – Shut-off....................................................................... 7 – Flow Control.............................................................. 7 – Pressure Reducing.................................................... 7 – Pressure Relief........................................................... 7 Theory Matching consumption and pump capacity.................... 7 Pump selection........................................................................ 7 Piping.......................................................................................... 7 Trouble Shooting Suction lift.................................................................................8 Flooded suction........................................................................8 Pressure Tanks.........................................................................9 WebCAPS...................................................................................9 Product Guides EZBoost.................................................................................... 12 MQ . ..........................................................................................28 Basic Line Jets.........................................................................38 Submittal Data Sheet. ................................................. 57 2 DWS Product Guide 8-09.indd 2 8/18/2009 2:32:25 PM Handbook Domestic Water Supply Handbook Domestic Water Supply Handbook DWS Product Guide 8-09.indd 3 8/18/2009 2:32:29 PM Handbook Notes 4 DWS Product Guide 8-09.indd 4 8/18/2009 2:32:29 PM Handbook Applications Constant Pressure System: In constant water pressure systems, only the required discharge pressure needs setting. Cut-in / out pressures do not play a role in this system. In Grundfos’s BMQE constant water pressure system (EZ Boost), this is done by a simple touch of a button on the accompanying CU 301 control unit. Discharge pressure can be set from 40 to 100PSI, according to individual needs and piping system limitations. H Time P r e s su r e d o e s n o t v a r y i n r e l a t i o n s h i p t o c o n su m p t i o n Flow Based Pressure Boosting: The pump starts automatically when water is consumed and stops automatically when the consumption ceases. This is accomplished by a flow switch connected to a printed circuit board (PCB). The flow switch is closed when water is consumed and the signal sent to the PCB starts the pump. The flow switch is opened when the consumption ceases and the signal sent to the PCB stops the pump. The pump will produce pressure in relation to the flow rate with any incoming pressure cumulative to the total discharge pressure. Incoming PSI = City Water Pressure Outgoing PSI = Incoming PSI + MQ Performance 5 DWS Product Guide 8-09.indd 5 8/18/2009 2:32:30 PM Handbook Suction Lift: Applications DRIVE PIPE High pressure water from the drive pipe passes through the venturi and pulls water from the well into the ejector, and then pushes it up to the pump. This allows us to push water up to the pump from depths greater than 25 feet, or to boost the output from a shallow well pump to higher pressures. SUCTION PIPE VENTURI NOZZLE INLET Rain Water Harvesting: Reduce, reuse, and recycle. The Three R’s of conservation. Rain water harvesting is the way to store rain water for future use such as the watering of a garden. Simply collect rain water from the roof of your home through the eves into a storage container. Use the MQ to pull a suction lift ,using a non collapsible suction line, from the storage container to water your garden. Pump Selections: EZ Boost: Constant Pressure at the touch of a button. The EZ Boost uses the time tested technology used in the SQE constant pressure system (submersible application). The MSE 3 motors are based on solid state electronics and permanent magnet rotors which account for high motor efficiencies. Variable speed is offered though frequency control via the CU301 remote status box. The System can be set to operate at any duty point in the range between minimum and maximum performance of the pump. The EZ Boost has built in safeties in the solid state electronics. The small footprint of the pump allows the system to be positioned either vertically or horizontally depending on the needs of the application. Refer to the EZ Boost installation video on our web site www.grundfos.us MQ: Maximum Quality Flow Based Pressure Boosting System: The MQ is a complete, all-in-one unit, incorporating pump, motor, diaphragm tank, pressure and flow sensor, controller and check valve. Built in safeties ensure long life of the pump. These safeties include: dry running; excessive temperature; any overload conditions. The MQ is a self priming pump and needs no priming other than that at installation. The MQ is a plugn-play system. Basic Line: Durable and dependable Basic Line Jets. Grundfos offers shallow well, deep well, and convertible jet pumps. Our jets are self-priming centrifugal pumps suitable for domestic water supply, light agriculture, and industrial water transfer applications. Three models include: JPS; JPF; JDF. The JPS are shallow well jets with built-in ejectors. The JPF are convertible jets with detachable ejector assembly for deep well applications. The JDF are deep well jets with separate deep well port for connection to Deep Well ejector kits. 6 DWS Product Guide 8-09.indd 6 8/18/2009 2:32:30 PM Handbook Accessories Pressure Tanks: Tanks are provided with the EZ Boost and MQ systems. The EZ Boost has an external tank and the MQ an internal tank. The Basic Line however may need a tank depending on your application. In order to minimize the number of pump starts and stops in the water supply system, and to reduce problems with water hammer in the pipe work, a pressure tank should be installed. Pressure Switches: Pressure switches are used to control pump operation. These switches have a cut-in pressure and a cut-out pressure to turn the pump on and off respectfully. The EZ Boost comes with a pressure transducer for constant pressure. The MQ has a builtin pressure switch. Basic Line Jets have the pressure switch attached. Valves: Check valves: The EZ Boost and MQ systems have built-in check valves. When doing a suction lift with the MQ a check valve is required at the inlet. This check valve is provided with every MQ. Foot Valves: When pulling a suction lift (shallow or deep well) with the Basic Line a foot valve is required. This valve is installed at the end of the suction pipe to prevent back flow. The MQ will also benefit from the use of a foot valve when doing suction lifts. Shut off valves: Use shut off valves in the piping system in such a way to make it possible to drain only the part of the system that needs attention or repair. Flow control valves: Used in applications where a set amount of flow (gallons per minute) are required. An example of this would be a shower head or an irrigation system. Pressure reducing valves: Used in applications where the incoming water pressure exceeds the maximum inlet pressure of the pump as is the case with the MQ and city water pressure. The Pressure Reducing Valve or PRV is used inline after the city water tap and before the pump to ensure a set pressure. Pressure relief valves: This valve is a spring controlled devise that can be adjusted to meet the needs of the pumping system. Used in applications where high pressure can result in damage to accessories such as tanks where there are maximum pressure ratings. Theory: Matching consumption and pump capacity: Selecting the right pump is a matter of matching water -consumption with pump capacity. Installing an under or oversized pump should be avoided. Consumption varies greatly -depending on housing standards and lifestyle. Garden watering in the summer can increase consumption. Pump Selection: Pump selection is based on the water demand and the system -head. The water demand depends on the number of consumers connected to the system. Head can either be expressed in feet or -PSI. Head refers to static head, pressure head, and friction head. For assistance in Pump Selection refer to the WebCAPS selection -program found on the Grundfos web site. Piping: In any water supply system, the sizing and choice of materials of -the pipe work has an impact on the choice of pumps and on the cost. Piping takes into account the system head as referred to in -Pump Selection. Static head is the distance from the ground water level to the uppermost tap. Pressure head is the system -pressure the customer wants to achieve. -In most residential application this pressure is approximately 60PSI. Friction head depends on the pipe size, type and length. When calculating friction loss always remember to allow for deterioration in the piping schematic as all water pipes will eventually become coated with rust, lime deposits, etc. Flow velocity in the piping must be kept low as noise can occur due to turbulence in elbows and valves or from water hammer. Fitting a pressure relief valve in the discharge piping is recommended to protect the piping from over-pressure due to system malfunction. 7 DWS Product Guide 8-09.indd 7 1/8/2010 11:00:13 AM Handbook Troubleshooting Troubleshooting: Suction Lift: When installing above ground suction lift pumps, the following basic rules must be adhered to: • Avoid frost. • Pump only clean water. • Install a filter if water contains impurities. • A foot-valve must be installed. • The suction pipe must be 100% air tight. • The pump must be primed before starting for the first time. Fault Cause a) The pump and suction pipe work need to be primed. Fill the pump and pipe with water. b) The suction pipe is not 100% tight. Check all connections and the suction pipe. Replace if necessary. a) The pressure switch is set incorrectly. Check the setting and adjust accordingly a) Lack of water in the well. Drill new well. b) Suction pipe is not 100% tight. Check all connections and the suction pipe. Replace if necessary. c) Pipe system is blocked. Clean pipework. d) Pump capacity is not sufficient Replace with a larger capacity pump a) Pre-pressure in pressure tank is too low or too high. Adjust pre-pressure in pressure tank. (0,9 x cut-in pressure) b) Faulty footvalve. Check footvalve, replace if necessary. c) The pressure switch differential between the start and stop pressures is too small. Increase the differential. 1. The pump is running but there is no pressure. 2. The pump does not stop. 3. The pump does not deliver enough water. 4. Pump switches on and off frequently. Remedy Flooded Suction: When installing above ground suction booster pumps, the following basic rules must be adhered to: • Inlet pressure. • Avoid frost. • Pump only clean water. • Avoid dry-running • A non-return valve must be installed. • The suction pipe must be 100% air tight. • The pump and piping must be primed before starting for the first time. 8 DWS Product Guide 8-09.indd 8 8/18/2009 2:32:30 PM Handbook Fault 5. The pump is running but there is no pressure. 6. The pump does not deliver enough water. 7. The pump has run for a long time, but delivers no water when restarted after a standstill. 8. Pump switches on and off frequently. Accessories Cause Remedy a) The pump and/or suction pipe is incorrectly primed. Prime the pump and/or suction pipe with water. b) The non-return valve or suction pipe is leaky. Replace the non-return valve and/or seal the suction pipe. a) The suction lift is too high. Check the distance from the pump to the water level in the well. If possible, mount the pump nearer the water level. b) Pressure switch settings are incorrect Adjust settings accordingly a) The pump and/or suction pipe is emptied of water. Prime the pump and/or suction pipe with water. a) Pre pressure in pressure tank is too low or too high. Adjust pre-pressure in pressure tank. (0,9 x cut-in pressure) b) Faulty foot valve. Check footvalve, replace if necessary. c) The pressure switch differential between the start and stop pressures is too small. Increase the differential. Pressure Tanks: Keep the following tips in mind, when dealing with installations using pressure tanks: • Stop the pump and open a valve to relieve the water pressure before checking the pre-charge pressure of the tank. • For traditional on/off controlled pumps, the pre-charge pressure should equal the cut-in pressure multiplied by 0.9. Installation note: You should always consult the Instruction and Operation manual for each specific pump during installation and start. WebCAPS: Find detailed information via the Grundfos website. WebCAPS is an easy to use on-line tool that enables users to size systems and access general information about our products, where you can easily download the most up-todate pump information. 9 DWS Product Guide 8-09.indd 9 8/18/2009 2:32:31 PM DWS Product Guide 8-09.indd 10 8/18/2009 2:32:31 PM Product Guide EZ Boost™ System EZ Boost System with BMQE Booster Pump, Tank, Pressure Sensor, and Controller TM DWS Product Guide 8-09.indd 11 8/18/2009 2:32:32 PM Contents Product Guide General data Product range Materials of construction Type key 15 BMQE performance curves 22 BMQE performance curves 30 BMQE performance curves Dimensions, weights and electrical data Dimensional sketch Technical data - BMQE pump Technical data - EZ Boost controller Accessories EZBoost Quick Guide EZBoost System Diagram EZBoost Pre-Installation Parallel Operation EZ BoostTM System Page No. 13 14 15 15 16 17 18 19 19 20 21 22 23 23 24 25 12 DWS Product Guide 8-09.indd 12 8/18/2009 2:32:33 PM Product Guide EZ BoostTM System EZ BOOST SYSTEM Introduction There are many applications within water supply where it is necessary to increase the system pressure. The Grundfos EZ Boost system is the optimum solution for applications requiring: • Sealless pumps • Quiet operation and/or • Maintenance-free operation. The EZ Boost system offers the following features: • Dry-running protection • High efficiency of pump and motor • Excellent wear resistance • Soft starter • Over voltage and under voltage protection • Overload protection • Over temperature protection. • Variable speed • Electronic control and communication. The MSE 3 motors features high efficiency within a wide load range. The high and flat efficiency curve of the PM motor enables the same motor to cover a wide power range as opposed to conventional AC motors. For BMQE pumps, this means fewer motor variants. EZ Boost Controller The BMQE pump features variable speed which is offered through frequency control via the EZ Boost controller. As a consequence, the pump can be set to operate in any duty point in the range between the minimum and maximum performance curves of the pump. Each BMQE pump must be connected to its own EZ Boost controller. It is also possible to operate the BMQE without an EZ Boost controller, though the features offered will be fewer. BMQE Pump Sectional Drawing 6 8 4 5 7 Applications • Pressure boosting. • Water treatment. 2 Pumped liquids Thin, non-explosive liquids not containing abrasive particles or fibers. The liquid must not be able to attack the pump materials chemically or mechanically. Should the density and/or viscosity of the pumped liquid exceed the density and/or viscosity of water, please contact Grundfos. BMQE Pump The pumps used for The Grundfos EZ Boost system are modified SQE submersible pumps. The EZ Boost BMQE pump is an SQE pump with an MSE 3 motor. Pump and motor are centered in the 4” stainless steel sleeve. BMQE pumps are suitable for both continuous and intermittent operation for a variety of pressure boosting applications. BMQE Motor Pos. 1. Sleeve 2. Discharge connection 3. Suction connection 4. MSE 3 motor 1 5. 6. 7. 8. 3 SQE pump Cable entry Centering device Air vent screw Operating conditions Flow: Max. 39 US GPM (8.9 m3/h) Head: Max. 300 ft (91.4 m) Temperature: Max. 95°F (35°C) Operating pressure: Max. 347 PSI (23 bar) Inlet pressure: Min. 8 PSI (0.55 bar) Sound-pressure level: The sound pressure level of the BMQE is lower than 74 db[A] at a distance of 3 feet (1 meter). It is recommended by Grundfos that the pump be installed with sound and vibration dampening equipment such as flexible piping adapters and anti-vibration mounting. The pump should not be mounted in or adjacent to living quarters. The pump can also be wrapped with sound- proofing insulation to reduce noise (see page 16, EZ Boost System Diagram). The MSE 3 motors are based on state-of-the-art technology within permanent magnets (PM motor), which accounts for the high motor efficiencies. In addition, the motors have a built-in electronic unit with a frequency converter for variable frequency and soft starting. 13 DWS Product Guide 8-09.indd 13 8/18/2009 2:32:33 PM Product Guide EZ BoostTM System Performance range, 60 Hz P [psi] H [ft] H [m] 15 BMQE 07B-180 120 280 80 240 100 200 60 22 BMQE 10C-190 80 15 BMQE 05A-110 160 60 40 120 22 BMQE 05B-120 40 80 30 BMQE 10C-130 22 BMQE 05A-80 30 BMQE 05B-90 40 0 0 0 0 0 5 1 10 2 15 20 3 4 25 5 30 6 35 7 8 Q [US GPM] 9 Q [m³/h] TK01 3101 3304 20 20 Product range Range Nominal flow rate [US GPM (m3/h)] BMQE 15 BMQE 22 BMQE 30 15 (3.4) 22 (5.0) 30 (6.8) Temperature range +32 to +95°F (0 to +35°C) Maximum inlet pressure [PSI (bar)] 217 (15) Maximum working pressure [PSI (bar)] 347 (23) Maximum efficiency [%] 3 Flow range [US GPM (m /h)] Maximum pump pressure [ft (m/PSI)] Pipe connection 57 62 60 0 to 19 (4.3) 0 to 33 (7.5) 0 to 39 (8.8) 300 (91.4)/130 290(88.4)/125 208(63.4)/90 1.25” NPT inlet / 1” NPT discharge 14 DWS Product Guide 8-09.indd 14 8/18/2009 2:32:33 PM Product Guide EZ BoostTM System Materials BMQ Sleeve Pos. 92 93 Description Material AISI Sleeve Flange Stainless steel Stainless steel 316 304 92 Cable entry Stainless steel/ FKM 304 93 94 Air vent screw O-ring Stainless steel FKM 90 91 Pump Pos. 1a 91 70 14 39 94 14a 2 3 304 90 55 1 18b 1d Description Material 1 1a 1d 3 4a 6 7 7a 7b 9b 9c Valve casing Discharge chamber O-ring Valve seat Empty chamber Top bearing Neck ring Lock ring Neck ring retainer Empty chamber Bottom chamber Polyamide/PVDF Stainless steel NBR rubber NBR rubber Polyamide/PVDF NBR rubber Polyamide/PVDF Stainless steel Polyamide/PVDF Polyamide/PVDF Polyamide/PVDF AISI 13 Impeller with TC bearing Polyamide/PVDF 14 Suction interconnector Polyamide/PVDF 14a 16 30 32 39 55 64 70 86 87 Ring Shaft with coupling Cone Guide vanes Spring Pump sleeve Priming screw Valve guide Lip seal Cone complete Stainless steel Stainless steel Polyamide/PVDF Polyamide/PVDF Stainless steel Stainless steel Polyamide/PVDF Polyamide/PVDF NBR rubber Polyamide/PVDF Motor Pos. Description Material AISI 201 202 202a 202b 203 205 220 222a 224 225 232 Stator Rotor Stop ring Filter Thrust bearing Radial bearing Motor cable with plug Filling plug O-ring Top cover Shaft seal Stainless steel Stainless steel PP Polyester Carbon Ceramic/TC EPR NBR rubber FKM PPS NBR rubber 304 304 7a 6 304 64 4a 18 30 87 222a 9b 86 225 32 232 310 310 224 201 13 16 205 18a 9c 202a 202b 7 7b 202 220 203 304 304 316 LN 316 233 Type key Example 22 BMQ E 05B 120 Rated flow in US GPM EZ Boost pump Electronically controlled pump via EZ Boost controller Motor HP Head in feet at rated flow 15 DWS Product Guide 8-09.indd 15 8/18/2009 2:32:34 PM Product Guide P [psi] EZ BoostTM System H [ft] 15 BMQE 140 60 Hz H [m] 100 300 120 80 250 07B-180 (5-stage) 100 200 60 80 150 05A-110 (3-stage) 60 40 40 100 20 20 0 50 0 0 0 2 0.0 P2 [kW] 0.5 4 6 1.0 8 1.5 10 2.0 12 2.5 14 3.0 16 3.5 18 4.0 Q [US GPM] 4.5 Q [m³/h] P2 [hp] Eta [%] 0.3 60 0.2 P2 0.2 40 0.1 20 Eta 0.0 0.0 0 0 2 4 6 8 10 12 14 16 18 Q [US GPM] TK01 3098 3304 0.1 16 DWS Product Guide 8-09.indd 16 8/18/2009 2:32:34 PM Product Guide P [psi] EZ BoostTM System H [ft] H [m] 100 140 300 120 80 250 100 200 10C-190 (5-stage) 60 80 150 60 40 05B-120 (3stage) 40 100 05A-80 (2-stage) 20 50 20 0 0 0 0 5 0 P2 [kW] 1 10 2 15 3 20 4 25 5 30 Q [US GPM] 6 7 Q [m³/h] P2 [hp] Eta [%] 0.6 60 0.4 40 0 P2 0.2 0 20 Eta 0.0 0 0 5 10 15 20 25 30 Q [US GPM] TK01 3099 3304 0 17 DWS Product Guide 8-09.indd 17 8/18/2009 2:32:34 PM Product Guide P [psi] EZ BoostTM System H [ft] H [m] 70 220 90 200 80 60 180 70 160 60 140 50 10C-130 (3-stage) 40 50 120 100 05B-90 (2-stage) 30 40 80 30 20 60 20 40 10 10 20 0 0 0 0 5 0 P2 [kW] 1 10 2 15 3 20 4 25 5 30 6 35 7 8 Q [US GPM] 9 Q [m³/h] P2 [hp] Eta [%] 0.6 60 0 P2 0.4 40 0 0 20 Eta 0.0 0 0 5 10 15 20 25 30 35 Q [US GPM] TK01 3100 3304 0.2 18 DWS Product Guide 8-09.indd 18 8/18/2009 2:32:34 PM Product Guide EZ BoostTM System Weights and electrical data Model Material number Max. motor output [P2] hp kW Rated Voltage Rated current [A] Locked rotor current [A] Shipping weight [lb (kg)] 15 BMQE 05A-110 91128524 0.845 0.63 110-115 9.2 11.1 26 (11.8) 22 BMQE 05A-80 91128527 0.845 0.63 110-115 7.8 11.1 26 (11.8) 15 BMQE 05A-110 91128525 0.845 0.63 200-240 4.6 5.0 26 (11.8) 15 BMQE 07B-180 91128526 1.408 1.05 200-240 7.1 8.0 29 (13.2) 22 BMQE 05A-80 91128528 0.845 0.63 200-240 3.9 5.0 26 (11.8) 22 BMQE 05B-120 91128529 1.408 1.05 200-240 5.6 8.0 29 (13.2) 22 BMQE 10C-190 91128530 2.320 1.73 200-240 9.9 11.1 31 (14.1) 30 BMQE 05B-90 91128531 1.408 1.05 200-240 6.0 8.0 31 (14.1) 30 BMQE 10C-130 91128533 2.320 1.73 200-240 9.5 11.1 31 (14.1) Shipping volume [ft3 (m3)] 0.9 (0.025) Dimensional sketch [in/mm] ø4.6"/116 1.0" NPT 1.25" NPT Air vent screw ø3.5"/88.9 43.3"/1100 Cable entry 0.8"/20.5 19 DWS Product Guide 8-09.indd 19 8/18/2009 2:32:35 PM Product Guide EZ BoostTM System Technical data - BMQE pump Main power supply to pump 1 x 200-240 V –10%/+6%, 60 Hz 1 x 110-115 V –10%/+6%, 60 Hz Starting Soft starting. Stopping Soft stopping when stopped by the EZ Boost controller Run-up time Maximum: 2 seconds. No limitation to the number of starts/stops per hour. Motor protection Built into the pump. Protection against: Dry running Over voltage and under voltage 230 V cuts out at < 150 V and > 280 V 115 V cuts out at < 75 V and > 150 V Overload Over temperature Sound pressure level The sound pressure level is < 74 db[A] at a distance of 3 feet (1 meter). It is recommended by Grundfos that the pump be installed with sound and vibration dampening equipment such as; flexible piping adapters and anti-vibration mounting. The pump should not be mounted in or adjacent to living quarters. The pump can also be wrapped with sound proofing insulation to reduce noise. (See page 16, EZ Boost System Diagram.) Reset function BMQE pumps can be reset via EZ Boost controller. Power factor PF = 1. Operation via generator It is recommended that the generator output is equal to the motor input power P1 [kW] plus 50%; min. P1 +10%, however. Pipe connection 1.25” NPT inlet / 1” NPT discharge. Strainer Holes of the strainer: ø0.09” (2.3 mm) Marking UL Listed, CE (SQE Pump with MSE 3 motor only) 20 DWS Product Guide 8-09.indd 20 8/18/2009 2:32:35 PM Product Guide EZ BoostTM System EZ Boost Controller The EZ Boost controller is a control and communication unit especially developed for the BMQE booster pumps in constant pressure applications. Voltage 1 x 100-240 V –10%/+6%, 60 Hz Power consumption 5W Current consumption Maximum 130 mA The EZ Boost controller provides: • Full control of the BMQE pumps • Two-way communication with the BMQE pumps • Possibility of adjusting the pressure • Alarm indication (LED) when service is needed • The possibility of starting, stopping and resetting the pump simply by means of a push-button Enclosure class NEMA 3R (IP 55) Ambient temperature In operation: -22 to +122°F (-30 to +50°C) during storage: -22 to +140°F (-30 to +60°C) Relative air humidity 95% Pump cable Maximum length between EZ Boost controller and pump: 650 ft (198 m). Back-up fuse Maximum: 16 A The EZ Boost controller communicates with the pump via power line communication, meaning that no extra cables are required between the EZ Boost controller and the BMQE pump. Marking UL Listed, CE Load Max. 100 mA The EZ Boost controller features the following indications (see drawing below): 1. Flow indicator 2. System pressure setting 3. System ON/OFF 4. Button lock indicator 5. Dry-running indicator 6. Service needed in case of: – No contact to pump – Over voltage – Under voltage – Speed reduction – Over temperature – Overload – Sensor defective The EZ Boost controller incorporates external signal input for pressure sensor and a pump status relay for use with devises dependant on pump status. 1 2 Submersible drop cable entry 3 9 3/15 in. (232 mm) 4 Pressure sensor entry 4 1/2 in. (114 mm) 7 11/16 in. (195 mm) 6 Power supply entry 5 21 DWS Product Guide 8-09.indd 21 8/18/2009 2:32:35 PM Product Guide EZ BoostTM System Accessories EZ Boost constant pressure kit Description EZ Boost controller and pressure sensor Rating Material number 40 to 100 PSI setting range 91128636 EZ Boost controller Description EZ Boost controller Rating Material number 40 to 100 PSI setting range 91121987 Rating Material number 0 to 120 PSI, 1/2” NPT 96437852 Sensor Description Pressure sensor kit for EZ Boost controller H D G Diaphragm tank Duty range Pre-charge pressure: Max. operating pressure: Max. liquid temperature: Description Diaphragm tank, 2 gallon Materials Liner: Connection: Tank: 40 PSI 150 PSI 200°F Polypropylene Lead-free brass Stainless steel, AISI 304 G connection D [in (mm)] H [in (mm)] Weight [lbs (kg)] Material number 3/4” NPT 8 (203) 12.63 (321) 5 (2.3) 91121984 22 DWS Product Guide 8-09.indd 22 8/18/2009 2:32:36 PM Product Guide EZ BoostTM System EZ Boost Quick Guide EZ Boost Quick Selection Guide Example: 1. The maximum demand is 15 GPM (3.4 m3/h). 2. The pressure required is 70 PSI system pressure at the taps in the building. 3. The normal minimum inlet pressure (e.g. city pressure) is 20 PSI. 4. The additional boost required is 50 PSI at 15 GPM (3.4 m3/h). 5. Select a 15 BMQE 05A-110. Additional (boost) pressure required in PSI 90 80 70 60 50 40 30 20 10 15 BMQE 07B-180 22 BMQE 10C-190 15 BMQE 05A-110 22 BMQE 05B-120 30 BMQE 10C-130 22 BMQE 05A-80 30 BMQE 05B-90 5 10 15 20 25 30 35 39 Flow required in gallons per minute (GPM) EZ Boost System Diagram The EZ Boost Constant Pressure System should consist of: Pos. 1. EZ Boost BMQE pump 2. EZ Boost controller 3. Diaphragm tank (recommended size 2 U.S. gallons (8 liter)/130 psi) 4. Pressure sensor 5. Mounting brackets 6. Flex connector 23 DWS Product Guide 8-09.indd 23 8/18/2009 2:32:36 PM Product Guide PRE-INSTALLATION EZ BoostTM System Fig. 1 Pressure Stop +7 PSI A guide to the EZ Boost System The EZ Boost Constant Pressure System automatically balances water surges and equalizes flow and pressure according to consumption. In other words, the system maintains a constant water pressure in spite of varying water consumption. The pressure is registered by means of the pressure sensor and transmitted to the controller. The controller adjusts the EZ Boost BMQE pump performance accordingly. The EZ Boost Constant Pressure System features: • Quick and easy installation: ready-to-use system requiring minimum space • High user convenience: constant pressure regardless of water consumption • Easily adjustable pressure level: push button control • Continuous control and monitoring of pump operation • Integrated dry-running protection • Integrated overload protection • Integrated protection against over voltage and under voltage • Soft start system A Start -7 PSI Controlling ±3 PSI Dynamic variations ±7 PSI Flow 0.8 GPM A = Pressure setting At large flow rates, the pressure will drop quickly and the pump will start immediately and maintain constant pressure. When the system is running, the EZ Boost controller makes small adjustments to the pressure to detect whether there is consumption. If there is none, the pump will simply refill the tank and stop after a few seconds. Function When a tap is opened, the pressure in the tank will start to drop. The system maintains a constant pressure within the maximum pump performance in spite of varying water consumption. The pressure is registered by means of the pressure sensor, which transmits a signal to the controller. The controller adjusts the pump performance accordingly to maintain constant pressure by changing the pump speed. At low flow the pressure will drop slowly. When the pressure in the tank is 7 PSI below the setpoint, the pump will start. When the pressure is 7 PSI above the setpoint, the pump will stop. Even though the EZ Boost controller is controlling the pressure within ±3 PSI, larger pressure variations may occur in the system. If the consumption is suddenly changed, e.g. if a tap is opened, the water must start flowing before the pressure can be made constant again. Such dynamic variations depend on the pipe work, but, typically, they will lie between 7 and 14 PSI. If the desired consumption is higher than the quantity the pump is able to deliver at the desired pressure, the pressure follows the pump curve as illustrated in the far right of fig. 1. 24 DWS Product Guide 8-09.indd 24 8/18/2009 2:32:37 PM Product Guide EZ BoostTM System BMQE pumps connected in parallel When connecting BMQE pumps in parallel as shown in fig. 5, a separate EZ Boost controller must be used on each BMQE. Set the pressure on one BMQE 10 PSI lower than the other. For BMQE pumps connected in parallel, mounted above each other, it is recommended to connect the pipes as shown in fig. 5. This layout ensures that the BMQE pumps are filled with water before starting. Fig. 5 Booster unit with two BMQE pumps connected in parallel, mounted above each other. 2 1 Air escape valve Diaphragm tank EZ Boost controller Isolation valve Pressure gauge Pressure sensor Notes: • All BMQE modules are supplied with a non-return valve. • BMQE modules connected in parallel may also be installed vertically. • Asventingproblemsmayariseinsuchinstallations,itis advisable to install suitable air vent devices. • TheBMQEshouldbepositionedwiththedischargeand air vent at the top when installed vertically. • When the maximum flow for BMQE pumps in parallel will exceed 35 GPM, a 4-gallon or two 2-gallon diaphragm tank(s) should be used. 25 DWS Product Guide 8-09.indd 25 8/18/2009 2:32:37 PM DWS Product Guide 8-09.indd 26 8/18/2009 2:32:37 PM Product Guide MQ MQ Flow based pressure boosting system 60 Hz DWS Product Guide 8-09.indd 27 8/18/2009 2:32:39 PM Contents General data Application Type key Pumped liquids Operating conditions Technical data Features and benefits Control panel Product range Page No. 29 29 29 29 29 29 30 30 Technical data Electrical data Dimensions Material specifications Flooded suction performance curves MQ 3-35 suction lift performance curves MQ 3-45 suction lift performance curves Accessories 30 30 31 32 33 34 35 28 DWS Product Guide 8-09.indd 28 8/18/2009 2:32:39 PM Product Guide MQ Flow Based Pressure Boosting System Application Features and benefits The MQ pump is designed for water supply and pressure boosting ... • Complete system The MQ is a complete, all-in-one unit, incorporating pump, motor, diaphragm tank, pressure and flow sensor, controller and check valve. The controller ensures that the pump starts automatically when water is consumed and stops automatically when the consumption ceases. In addition, the controller protects the pump in case of faults. • homes • cabins, cottages • on farms as well as • gardens The pump is suitable for pumping of potable water and rain water. Type Key Example MQ 3 -35 A - B - A -BVBP Pump range Rated flow [m³/h] Max. head [m] Code for pump version A: Standard Code for pipework connection B: External thread Code for materials A: Standard • Installation Due to its compact design, the pump does not take up much space and is easy to install. No space around the pump is required. • Simple operation The pump features a user-friendly control panel with ON/OFF button and indicator lights for indication of the operational state of the pump. • Self-priming pump As it is self-priming, the MQ is able to pump water from a level below the pump. Provided it is filled with water, the pump is able to lift water from a depth of 26 ft (8 m) in less than 5 minutes. This facilitates installation and startup of the pump and provides more reliable water supply in installations where there is a risk of dry running and leakages in suction hose or pipes. • Built-in protective functions If exposed to dry running, excessive temperature, or any overload condition the pump will stop automatically, thus preventing a motor burnout. Code for shaft seal Pumped liquids Potable water, rain water or other clean, thin, non-aggressive liquids not containing solid particles or fibers. Operating conditions System pressure: Max. 109 psi (7.5 bar). Inlet pressure: Max. 44 psi (3 bar). Suction lift: Max. 26 ft (8 m). Liquid temperature: 32°F to +95°F (0°C to +35°C). Ambient temperature: 32°F to +113°F (0°C to +45°C). Technical data Mains voltage: • 115 V models: • 230 V models: 1 x 110-120 V, 60 Hz 1 x 220-240 V, 60 Hz. Voltage tolerances: –10% / +6%. Enclosure class: IP54. Insulation class: B. Sound pressure level: ≤ 55 dB(A). Agency approvals: UL, cUL • Automatic reset The pump features an automatic reset function. In case of dry running or similar alarm, the pump will stop. Restarting will be attempted every 30 minutes for a period of 24 hours. The reset function can be deactivated. • Low noise level Thanks to its hydraulic design and internal cooling, the pump is very quiet, which makes it suitable for many applications. • Pressure tank The built-in pressure tank reduces the number of starts and stops in case of leakages in the pipe system, causing less wear on the pump. • Maintenance No maintenance of the pump is required. 29 DWS Product Guide 8-09.indd 29 8/18/2009 2:32:39 PM Product Guide MQ Flow Based Pressure Boosting System Control panel operation Pos. 2 4 1 1 3 2 Function Description ON/OFF button The Pump is started and stopped by means of the ON/OFF button. Power indicator lights 3 5 TM01 9684 2600 6 Indicates that the pump is ready for operation (green). Indicates that the pump is on standby (red). 4 Pump ON (green) Indicates that the pump is running. 5 Auto reset (green) Indicates that the auto reset function is active. After an alarm, restarting will be attempted every 30 minutes for a period of 24 hours. 6 Alarm (red) Indicates that the pump is in alarm state. Manual resetting is possible by pressing the ON/OFF button. Product range and electrical data Run Start W HP Weight Net Pounds 1X110-120V 8 29 585 0.75 30.1 7.54’ - 2300mm SJTW-A 18 awg UL Approved NEMA 5-15P - V125 MQ 3-45 1X110-120V 10 29 725 1 30.2 7.54’ - 2300mm SJTW-A 18 awg UL Approved NEMA 5-15P - V125 96860201 MQ 3-35 1X220-240V 4 15 565 0.75 30.1 7.54’ - 2300mm SJTW-A 18 awg UL Approved NEMA 6-15P - V250 96860207 MQ 3-45 1X220-240V 4.8 15 716 1 30.2 7.54’ - 2300mm SJTW-A 18 awg UL Approved NEMA 6-15P - V250 Part Number Model 96860172 MQ 3-35 96860195 AMPS PH & V P2 Cord Connection Plug TM011 9799 Dimensions 30 DWS Product Guide 8-09.indd 30 8/18/2009 2:32:40 PM Product Guide MQ Flow Based Pressure Boosting System Material specification Pos. Components Pos. Material Components Material 101 Suction port PPO+20% Glass Fiber PPO+20% Glass Fiber 103 104 Shaft seal: Stationary and rotating part Carbon/ceramics/NBR rubber Self-priming valve PP+30% Glass Fiber 149 Insulation disc PA 5VA (Polyammide) Self-priming part PPO+20% Glass Fiber Pump sleeve Stainless steel, DIN W.-Nr. 1.4301, AISI 304 Shaft 16 Stainless steel, DIN W.-Nr 1.4005, AISI 416 42 Tank cover PP+30% Glass Fiber HB (f1) Motor sleeve Stainless steel, DIN W.-Nr 1.4301, AISI 304 49 Impeller PPO +20% Glass Fiber-PTFE 164 Terminal box cover PP+30% Glass Fiber 5VA (f1) 174a Pressure switch POM+25% Glass Fiber / SIL Rubber (Silicone Rubber) Pressure switch membrane SIL Rubber - Silicone Rubber. 180 Motor body PP+30% Glass Fiber 5VA (f1) 184 Flow sensor POM+25% Glass Fiber O-rings NBR-rubber 2 Support flange PP+30% Glass Fiber HB (f1) 4 Chamber PPO+20% Glass Fiber 7 Drain and priming plug 10 14 51 Motor cover PP+30% Glass Fiber HB (f1) 65 Non-return valve POM+25% Glass Fiber 92 Clamp Stainless steel, DIN W.-Nr 1.4301, AISI 304 100a Discharge port PPO+20% Glass Fiber 150 POM: Polyoximetylen NR-rubber: Natural Rubber PPO: Polyphenylene Oxides PP: Polypropylene NBR-rubber: Nitrile-Butadiene Rubber 164 100a 184 174a 65 42 49 16 4 2 101 14 7 51 10 180 150 92 103 104 31 DWS Product Guide 8-09.indd 31 8/18/2009 2:32:42 PM Product Guide MQ Flow Based Pressure Boosting System Flooded suction (0 PSI inlet) performance curves* *See suction lift performance curves for installations with water level below intake. 32 DWS Product Guide 8-09.indd 32 8/26/2009 10:58:47 AM Product Guide MQ Flow Based Pressure Boosting System MQ 3-35 Suction lift performance curves H [ft] p [psi] MQ 3-35 MQ 3-35 model B 110 H [m] 60 Hz Hz 60 0 Ft 45 100 3.3 Ft 40 40 90 80 6.6 Ft 35 13.1 Ft 70 32 19.7 Ft 30 23.0 Ft 26.2 Ft 60 25 24 50 20 40 16 15 30 10 20 10 0 8 5 0 0 0 0 4 8 1 12 2 16 3 20 4 Q [US GP M] Q [m³/h] Provided it is filled with water, the pump is able to lift water from a depth of 26 ft (8 m) in less than 5 minutes. 33 DWS Product Guide 8-09.indd 33 8/18/2009 2:32:43 PM Product Guide MQ Flow Based Pressure Boosting System MQ 3-45 Suction lift performance curves H [ft] 140 p [psi] MQ 3-45 MQ 3-45 model B H [m] 60 Hz Hz 60 60 0 Ft 130 3.3 Ft 40 6.6 Ft 120 50 13.1 Ft 110 19.7 Ft 100 32 23.0 Ft 90 40 26.2 Ft 80 24 70 30 60 50 16 20 40 30 8 10 20 10 0 0 0 0 0 4 8 1 12 2 16 3 20 4 Q [US GP M] Q [m³/h] Provided it is filled with water, the pump is able to lift water from a depth of 26 ft (8 m) in less than 5 minutes. 34 DWS Product Guide 8-09.indd 34 8/18/2009 2:32:43 PM Product Guide MQ Flow Based Pressure Boosting System Accessories Protection Cover: Designed to protect the MQ Key Pad and electronics in outdoor applications. Protection cover is required for outdoor applications where the MQ is exposed to the elements. The protection cover is sold as an accessory PN 96693071. The cover is made of polypropylene and is a snap fit to the MQ. Two Velcro tabs are included with the accessory to help adhear the back end of the cover to the pump. 35 DWS Product Guide 8-09.indd 35 8/18/2009 2:32:44 PM 36 DWS Product Guide 8-09.indd 36 8/18/2009 2:32:44 PM Product Guide Basic Line Jets JPF, JPS, JDF Shallow Well, Deep Well and Convertible Jet Pumps 60 Hz 37 DWS Product Guide 8-09.indd 37 8/18/2009 2:32:45 PM Contents General data Performance range Product range Applications Pumps Motors Pumped liquid Agency approvals Mounting position Electrical data Materials of construction Basic Line Jets Page No. 39 40 41 41 41 41 41 41 42 43 Technical data JPF 2A, 3A, 4A, 41A Shallow Well Cast Iron Dimensions and Weights Performance Chart Performance Curves JPF 5A, 7A Convertible Cast Iron Dimensions and Weights Conversion Instructions Performance Chart Performance Curves Deep Well Performance Chart JPS 2A, 4A Shallow Well Stainless Steel Dimensions and Weights Performance Chart Performance Curves JDF 2A, 4A Deep Well Cast Iron Dimensions and Weights Ejector Dimensions Performance Chart JPF3A Pump Tank Package Cast Iron Dimensions and Weights Performance Chart JPS2A Pump Tank Package Stainless Steel Dimensions and Weights Performance Chart 46 46 46 47 48 48 48 49 49 50 51 51 51 52 53 53 53 54 55 55 55 56 56 56 38 DWS Product Guide 8-09.indd 38 8/18/2009 2:32:45 PM Product Guide Basic Line Jets Performance range * Capacities given are for near-sea level installations. 39 DWS Product Guide 8-09.indd 39 8/18/2009 2:32:46 PM Product Guide Basic Line Jets Product range Model JPF 2-A JPF 3-A JPF 4-A JPF 41-A JPF 5-A JPF 7-A JPS 2-A JPS 4-A JDF 2-A JDF 4 Flow range (U.S. gpm) 1.7-13 1.7-12.2 1.7-16 1.8-21 2.6-22 2.6-35 1.7-17 3.5-28.2 1.8-10.3 0.75-13.1 Max. pump head H(ft) 135 170 172 185 200 200 140 155 145 167 Max. working pressure (psi) 87 87 87 87 110 110 110 110 87 87 Motor power (hp), Nominal 1/3 1/2 3/4 1 1.5 2 1/2 1 1/2 3/4 26 26 26 26 26 26 70 80 20-40 30-50 30-50 40-60 30-50 30-50 30-50 30-50 Maximum Fluid Temperature range Maximum lift, Ft (Sea level) 14°F to 104°F (-10 to 40°C)* 140 Maximum Ambient Temp Factory Pressure -Switch setting (PSI) 140 34°F to 104°F (1 to 40°C) Storage Temp Relative Humidity Maximum Starts per hour 50-70 50-80 14°F to 104°F (-10 to 40°C) 95% 20 *Minimum fluid temperature on water, 32°F (0°C) 40 DWS Product Guide 8-09.indd 40 8/18/2009 2:32:46 PM Product Guide Basic Line Jets Applications Motors Shallow well, Deep well and Convertible pump applications. Grundfos jet pumps are self-priming centrifugal pumps suitable for domestic water supply systems, light agricultural and industrial water transfer applications All jet pump motors are totally enclosed and fancooled design for quiet operation and superior protection in harsh environments. Stainless steel motor shaft offers excellent corrosion resistance. Double, oversized greased ball bearings are maintenance-free sealed for life. All motors have built-in thermal overload protection and are capacitor-run, with no switches to fail. Drive end motor bearing protected by durable lip seal. Insulation class F, motor protection IP44, terminal box protection IP55. Pumps JPF2A, JPF3A, JPF4A, JPF41A Pumps: Rugged cast iron construction. Single-stage shallow well self-priming centrifugal pumps. End suction, top discharge arrangement and Technopolymer impeller. Pump has built-in ejector complete with clean out port to clear blockages from nozzle. Convenient priming plug for ease of priming and air elimination. CeramicCarbon bellows mechanical seal ensures trouble-free operation. JPF5A & JPF7A Pumps: Rugged cast iron construction. Multistage convertible self-priming centrifugal pumps. End suction, top discharge arrangement with detachable ejector assembly for deep well applications and Technopolymer impellers. Convenient priming plug for ease of priming and air elimination. Ceramic-Carbon bellows mechanical seal ensures trouble-free operation. Pumped Liquid Only use on clean, non-viscous, non-aggressive, nonexplosive liquids. Pump not to be used on pool water applications or hydrocarbon transfer (i.e. diesel, gasoline, etc). Agency Approvals: CSA -Std C22.2 No 108, No 77-95. Mounting Position: Shaft in horizontal position only for all pumps. JDF2A & JDF4A Pumps: Rugged cast iron construction. Single-stage deep well self-priming centrifugal pumps. End suction, top discharge arrangement and Technopolymer impeller. Pump has separate deep well port for connection to Deep Well ejector kit. Convenient priming plug for ease of priming and air elimination. Ceramic-Carbon bellows mechanical seal ensures trouble-free operation. JPS2A & JPS4A Pumps: Corrosion resistant stainless steel construction. Single stage shallow well self-priming centrifugal pumps. End suction, top discharge arrangement and Technopolymer impeller. Ceramic-Carbon bellows mechanical seal ensures trouble-free operation. 41 DWS Product Guide 8-09.indd 41 8/18/2009 2:32:46 PM Product Guide Basic Line Jets Electrical Data: Electrical Data Model Voltage 60 Hz kW Maximum hp Nominal S.F. I Amps JPF2A 115 0.65 1/3 1.75 6 JPF2A 230 0.65 1/3 1.75 3 10 JPF3A 115 0.85 1/2 1.6 7.5 20 Capacitor µF 40 JPF3A 230 0.85 1/2 1.6 3.8 12.5 JPF4A 115 1.10 3/4 1.5 10 64 JPF4A 230 1.10 3/4 1.5 5 16 JPF41A 115 1.31 1 1.4 12 80 JPF41A 230 1.31 1 1.4 6 20 JPF5A 230 1.70 1.5 1.3 8 31.5 JPF7A 230 2.40 2 1.2 11 40 JPS2A 115 0.88 1/2 1.6 7.6 50 JPS2A 230 0.82 1/2 1.6 3.7 12.5 JPS4A 115 1.6 1 1.4 13.6 80 JPS4A 230 1.53 1 1.4 7 20 JDF2A 115 0.75 1/2 1.6 7 50 JDF2A 230 0.75 1/2 1.6 3.4 12.5 JDF4A 115 0.88 3/4 1.5 8 64 JDF4A 230 0.88 3/4 1.5 4 16 42 DWS Product Guide 8-09.indd 42 8/18/2009 2:32:46 PM Product Guide Basic Line Jets JPF 2A, 3A, 4A, 41A* Shallow Well JPF 5A, 7A Convertible* *41A available in Canada *Available in Canada Materials: JPF 2A, 3A, 4A, 41A Shallow Well Materials: JPF 5A, 7A Convertible Descriptions Material Descriptions Material Motor Stool Cast Iron Motor Stool Cast Iron Shaft Seal Carbon/Ceramic/NBR Shaft Seal Carbon/Ceramic/NBR O-Rings & Gaskets NBR Motor Shaft Stainless Steel AISI 303 Base Plate Cast Iron O-Rings & Gaskets NBR Pump Housing Cast Iron Base Plate Cast Iron Impeller Noryl© Pump housing Cast Iron Motor Shaft Stainless Steel AISI 416 Impellers Noryl© Tubing Polyethylene Tubing Polyethylene Diffuser Noryl© Diffuser Noryl© Venturi Tube and Nozzle Noryl© Note: Noryl© is a registered trademark of General Electric Company Venturi Tube and Nozzle Noryl© Note: Noryl© is a registered trademark of General Electric Company 43 DWS Product Guide 8-09.indd 43 8/18/2009 2:32:47 PM Product Guide Basic Line Jets JPS 2A, 4A Shallow Well JDF 2A, 4A Deep Well Materials: JPS 2A, 4A Shallow Well Materials: JDF 2A, 4A Deep Well Descriptions Material Descriptions Material Motor Stool Cast Iron Motor Stool Cast Iron Shaft Seal Carbon/Ceramic/NBR Shaft Seal Ceramic/Ceramic/NBR O-Rings & Gaskets NBR O-Rings & Gaskets NBR Base Plate Steel Base Plate Cast Iron Pump housing Stainless Steel AISI 304 Pump housing Cast Iron Impeller Noryl© Impeller Noryl© Motor Shaft Stainless Steel AISI 303 Tubing Polyethylene Tubing Polyethylene Motor Shaft Stainless Steel AISI 303 Seal cover Stainless Steel AISI 304 Diffuser Noryl© Venturi Tube Noryl© Nozzle-Venturi Diffuser Noryl© Assembly Note: Noryl© is a registered trademark of General Electric Company Note: Noryl© is a registered trademark of General Electric Company 44 DWS Product Guide 8-09.indd 44 8/18/2009 2:32:49 PM Product Guide Basic Line Jets JPF3A Pump package* JPS2A Pump package* Cast Iron Stainless Steel *Available in Canada *Available in Canada Features and Benefits Assembled jet-pump and tank package. Available with rugged 1/2 hp cast iron pump or corrosion-resistant stainless steel pump, mounted on a stainless steel, 6.3 gallon (24 litre) diaphragm tank. Package comes complete with pressure switch, gauge, hose and fittings, ready for installation. Materials: JPF3A Pump Package Materials: JPS2A Pump Package Descriptions Material Descriptions Material Motor Stool Cast Iron Motor Stool Cast Iron Shaft Seal Carbon/Ceramic/NBR Shaft Seal Carbon/Ceramic/NBR O-Rings and Gaskets NBR O-Rings and Gaskets NBR Base Plate Cast Iron Base Plate Steel Pump Housing Cast Iron Pump Housing Stainless Steel AISI304 Impeller Noryl© Impeller Noryl© Motor Shaft Stainless Steel AISI 416 Motor Shaft Stainless Steel AISI 303 Tubing Polyethylene Tubing Polyethylene Diffuser Noryl© Seal Cover Stainless Steel AISI304 Venturi Tube and Nozzle Noryl© Tank Stainless Steel AISI304 Nozzle-Venturi Diffuser Noryl© Assembly Bladder Butyl Tank Stainless Steel AISI304 Bladder Butyl Note: Noryl© is a registered trademark of General Electric Company Note: Noryl© is a registered trademark of General Electric Company 45 DWS Product Guide 8-09.indd 45 8/18/2009 2:32:49 PM Product Guide JPF 2A, 3A, 4A, 41A Dimensional Drawings Dimensions and Weights Motor Data Pump Type HP JPF2A JPF3A JPF4A JPF41A S.F. PH Volts 1 1 1 1 115 or 230 115 or 230 115 or 230 115 or 230 1/3 1.75 1/2 1.6 3/4 1.5 1 1.4 D1 Suction NPT D2 Disch. NPT 1’’ 1’’ 1’’ 1’’ 1’’ 1’’ 1’’ 1’’ Dimensions (inches) A B B1 C E F G H H1 IØ 16.2 16.2 17.3 17.3 7.1 7.1 7.1 7.1 9.1 9.1 9.1 9.1 5.5 5.5 5.5 5.5 8.9 8.9 8.9 8.9 0.6 0.6 0.6 0.6 5.5 5.5 5.5 5.5 8.5 8.5 8.5 8.5 6.0 6.0 6.0 6.0 0.38 0.38 0.38 0.38 50 55 Ship Wt. (lbs) Ship Vol. (Cu Ft.) 35 36 41 43 1.5 1.5 1.5 1.5 Shallow Well Performance Chart Discharge Pressure (PSI) Model HP Depth to Water 20 30 5 10 15 20 25 5 10 15 20 25 5 10 15 20 25 5 10 15 20 25 11 10 9 7 5 12 10.5 9 7.5 5 15 13 11 9 6 21 19 16 13.5 10 7 7 7 6 4 11 10 8.5 7 5 14 12.5 11 9 6 20.5 18.5 16 13.5 10 35 40 45 Capacities (U.S. gpm)* JPF2A 1/3 JPF3A 1/2 JPF4A 3/4 JPF41A 1 6 6 6 5 3 11 10 8 7 5 14 12.5 10 9 6 20 18 16 13.5 10 4 4 4 4 2 10 9.5 8 7 5 13 12 10 8.5 6 20 18 15.5 13 9.5 3 3 3 3 1 7 7 7 6.5 4.5 10 10 10 8 5 20 17.5 15 13 9 2 2 2 2 6 6 6 6 4 8.5 8.5 8 7 5 19 17.5 15 12.5 9 4 4 4 4 4 6 6 6 6 5 17.5 17 14.5 12 8.5 Shutoff (PSI) 58 56.5 54 51.5 49 73.5 71 68.5 66 63.5 75.5 73 70.5 68 65.5 86.5 84 81.5 79 76.5 Pressure Switch Settings (PSI) 20-40 30-50 30-50 40-60 * Capacities given are for near-sea level installations. 46 DWS Product Guide 8-09.indd 46 8/18/2009 2:32:50 PM Product Guide JPF 2A, 3A, 4A, 41A Performance curves * Capacities given are for near-sea level installations. 47 DWS Product Guide 8-09.indd 47 8/18/2009 2:32:50 PM Product Guide JPF 5A, 7A Convertibles Dimensional Drawings Shallow Well Deep Well Dimensions and Weights Motor Data Pump Type JPF5A JPF7A HP S.F. PH Volts 1.5 2 1.3 1.2 1 1 230 230 D1 D2 D3 Suction Disch. ReNPT NPT turn NPT 1-1/4’’ 1-1/4’’ 1’’ 1’’ 1’’ 1’’ Dimensions (inches) A1 A2 B B1 C1 C2 E1 E2 F G H H1 H2 22.0 15.3 8.3 11.0 8.7 2.0 13.8 7.8 0.78 5.7 10.0 6.2 4.3 25.6 19.9 8.3 12.4 8.7 2.0 13.8 7.8 0.78 5.7 10.0 6.2 4.3 H3 IØ Ship Ship Wt. Vol. (lbs) (Cu Ft.) 2.1 0.44 70 2.1 0.44 73 1.9 2.5 Conversion Instructions from Shallow Well to DeepWell* Remove bolts and detach ejector nose from convertible jet pump. Connect suction (D1) and pressure (D3) port to deep well ejector. * Requires separate ejector to suit specific suction lift needs. 48 DWS Product Guide 8-09.indd 48 8/18/2009 2:32:50 PM Product Guide JPF 5A, 7A Convertibles Shallow Well Performance Chart Model JPF5A JPF7A HP Depth to Water 20 30 5 10 15 20 25 5 10 15 20 25 21 19 16 13.5 20.5 18.5 16 13.5 10 34 28 24 20 15.5 1-1/2 2 34 28.5 24 20 Discharge Pressure (PSI) 35 40 45 50 Capacities (U.S. gpm)* 20 20 20 19 18 18 17.5 17.5 16 15.5 15 15 13.5 13 13 12.5 10 9.5 9 9 33.5 33 32.5 30 28 28 27.5 27 23.5 23.5 23 22.5 19.5 19.5 19.5 19 15.5 15.5 15 15 55 Shut-off (PSI) 17.5 17 14.5 12 8.5 27 26 22 19 15 86.5 84 81.5 79 76.5 88 85.7 83 80 77.8 Pressure Switch Settings (PSI) 50-70 50-80 * Capacities given are for near-sea level installations. Performance Curves * Capacities given are for near-sea level installations. 49 DWS Product Guide 8-09.indd 49 8/18/2009 2:32:51 PM Product Guide JPF 5A, 7A Convertibles Deep Well Performance Chart Depth to water (feet) Model Ejector Type Discharge Pressure (psig) 30 40 50 60 70 80 90 100 120 140 45 50 60 65 75 50 60 65 75 80 50 60 65 75 80 50 60 65 75 80 50 60 65 75 90 65 75 80 90 95 14.9 12.1 9.6 6.0 2.9 13.2 10.2 7.3 4.1 1.0 11.4 8.4 5.3 2.1 9.7 6.7 3.7 7.8 3.9 6.0 10.1 8.0 6.0 5.3 2.5 8.9 6.8 5.4 3.1 1.7 8.0 5.8 1.0 6.2 4.1 4.8 3.0 7.4 6.2 5.1 4.0 3.1 8.0 6.0 2.1 6.7 5.5 4.5 3.5 2.7 5.5 3.6 5.9 4.8 3.9 2.9 2.2 1.5 5.0 4.1 3.1 2.0 1.8 3.2 2.7 1.4 1.5 1.2 9.3 7.1 5.2 3.4 1.8 7.9 6.3 5.3 4.3 3.3 8.0 5.8 4.0 2.3 6.1 4.3 2.2 3.8 3.0 1.0 6.9 5.6 4.6 3.7 2.9 6.1 5.1 4.1 3.2 2.4 5.1 4.3 3.5 2.6 1.9 3.9 2.8 2.0 1.2 Capacities U.S. gpm* E20 JPF5A E25 E30 E20 JPF7A E25 E30 17.5 14.2 11.0 7.8 4.2 15.8 12.5 9.8 6.0 2.6 14.3 10.6 7.1 3.6 11.7 8.5 5.0 1.7 11.9 9.7 7.6 5.5 3.6 10.5 8.4 6.3 4.3 2.6 1.5 1.0 * Capacities given are for near-sea level installations. 50 DWS Product Guide 8-09.indd 50 8/18/2009 2:32:51 PM Product Guide JPS 2A, 4A Dimensional Drawings Dimensions and Weights JPS2A JPS4A D1 D2 Suction Disch. NPT NPT Motor Data Pump Type HP S.F. PH Volts 1/2 1 1.6 1.6 1 1 115 or 230 115 or 230 1’’ 1’’ 1’’ 1’’ Dimensions (inches) A B B1 C E F G H1 H2 L IØ 14.8 15.6 7.5 7.5 9.3 9.3 3.7 3.7 4.8 4.8 7.1 7.1 4.3 4.3 9.1 9.1 7.0 7.0 0.83 0.83 0.42 0.42 50 55 4 3 2 1 2 1 10 9 8 7 6 7 6 5 4 3 Ship Wt. (lbs) Ship Vol. (Cu Ft.) 24 31 1.5 1.5 Shallow Well Performance Chart Discharge Pressure (PSI) Model HP Depth to Water 20 30 5 10 15 20 25 5 10 15 20 25 15 14 13 10 8 30 26 22 18 14 13 12 11 10 8 27 23 21 17 13 35 40 45 Capacities (U.S. gpm)* JPS2A JPS4A 1/2 1 11 10 9 8 7 22 21 20 16 13 8 7 6 5 4 17 16 15 14 12 6 5 4 3 2 14 13 12 11 11 Shutoff (PSI) 62 59.5 57 54.5 52 68 65.5 63 60.5 58 Pressure Switch Settings (PSI) 30-50 30-50 * Capacities given are for near-sea level installations. 51 DWS Product Guide 8-09.indd 51 8/18/2009 2:32:51 PM Product Guide JPS 2A, 4A Performance curves * Capacities given are for near-sea level installations. 52 DWS Product Guide 8-09.indd 52 8/18/2009 2:32:51 PM Product Guide JDF 2A, 4A Dimensional Drawings Deep Well Ejector Dimensions and Weights Motor Data Pump Type JDF2A JDF4A D1 D2 D3 Suction Disch. Return NPT NPT NPT HP S.F. PH Volts 1/2 3/4 1.6 1.5 1 1 115 or 230 115 or 230 1.25’’ 1.25’’ 1’’ 1’’ 1’’ 1’’ Dimensions (inches) A B B1 C E IØ G H H1 H2 15.2 15.2 7.1 7.1 9.1 9.1 3.5 3.5 8.0 8.0 0.38 0.38 5.5 5.5 8.9 8.9 1.9 1.9 3.6 3.6 Ship Wt. (lbs) Ship Vol. (Cu Ft.) 36 37 1.5 1.5 Deep Well Ejector Dimensions AE 3.8 HE1 11.6 HE2 5.63 X 1’’ NPT Y Z 1’’NPT 1.25’’NPT Nozzle and Venturi Combinations for Grundfos Deep Well Jet Pumps Ejector Type E20 E25 E30 Nozzle Size mm. Inches 6 0.24 6 0.24 6 0.24 Venturi Size mm. Inches 12 0.48 10 0.40 8.5 0.34 53 DWS Product Guide 8-09.indd 53 8/18/2009 2:32:52 PM Product Guide JDF 2A, 4A Performance Chart Depth to water (feet) Model Ejector Type Discharge Pressure (psig) 30 40 50 20 30 35 45 SHUTOFF (psi) 20 30 35 45 SHUTOFF (psi) 20 30 35 45 50 SHUTOFF (psi) 20 30 35 45 SHUTOFF (psi) 20 30 35 45 SHUTOFF (psi) 30 35 45 50 SHUTOFF (psi) 12.0 4.6 7.0 10.4 5.8 3.8 1.0 0.8 8.3 5.9 4.8 2.9 2.0 1.0 18 8.3 3.4 8.5 4.5 2.5 6.5 2.9 1.1 0.7 7.1 4.9 3.8 2.0 1.25 0.9 9.0 2.7 1.0 0.7 6.2 4.0 2.9 1.3 60 70 80 Capacities U.S. gpm* E20 JDF2A E25 E30 E20 JDF4A E25 E30 13.3 8.7 6.6 2.6 0.8 11.1 6.8 4.6 1.0 0.8 6.0 5.3 3.1 2.2 1.2 4.1 2.6 1.6 3.3 1.8 4.4 3.3 1.6 1.0 1.0 3.5 2.6 1.2 0.5 0.9 0.9 1.6 0.8 8.7 4.8 2.9 0.7 5.4 4.3 2.3 1.5 1.0 2.2 1.8 * Capacities given are for near-sea level installations. 54 DWS Product Guide 8-09.indd 54 8/18/2009 2:32:52 PM Product Guide JPF3A Pump Package* Cast Iron Body Construction *Available in Canada Dimensional Drawings Dimensions and Weights Motor Data Pump Type JPF3A HP S.F. PH Volts 1/2 1.6 1 115 or 230 D1 Suction NPT D2 Disch. NPT 1’’ 1’’ Dimensions (inches) A B B1 C D E F G H1 1.2 11.9 9.1 5.5 9.1 7.1 15.2 11.9 6.0 Ship Wt. (lbs) Ship Vol. (Cu Ft.) 7.0 5.0 Shallow Well Performance Chart Discharge Pressure (PSI) Model HP Depth to Water 20 30 1/2 5 10 15 20 25 12 10.5 9 7.5 5 11 10 8.5 7 5 35 40 45 50 55 Shutoff (PSI) Pressure Switch Settings (PSI) 6 6 6 6 4 4 4 4 4 4 73.5 71 68.5 66 63.5 30-50 Capacities (U.S. gpm)* JPF3A 11 10 8 7 5 10 9.5 8 7 5 7 7 7 6.5 4.5 * Capacities given are for near-sea level installations. 55 DWS Product Guide 8-09.indd 55 8/18/2009 2:32:52 PM Product Guide JPS2A Pump Package* Stainless Steel Body Construction *Available in Canada Dimensional Drawings Dimensions and Weights HP JPS2A D1 D2 Suction Disch. NPT NPT Motor Data Pump Type S.F. PH Volts 1 115 or 230 1/2 1.6 1’’ 1’’ Dimensions (inches) A B B1 C E F G H1 H2 IØ 14.8 11.9 9.3 3.7 7.1 15.2 11.9 8.5 6.0 0.38 Ship Wt. (lbs) Ship Vol. (Cu Ft.) 45.0 5.0 Shallow Well Performance Chart Discharge Pressure (PSI) Model HP Depth to Water 20 30 1/2 5 10 15 20 25 15 14 13 10 8 13 12 11 10 8 35 40 45 50 55 4 3 2 1 2 1 Capacities (U.S. gpm)* JPS2A 11 10 9 8 7 8 7 6 5 4 6 5 4 3 2 Shutoff (PSI) Pressure Switch Settings (PSI) 62 59.5 57 54.5 52 30-50 * Capacities given are for near-sea level installations. 56 DWS Product Guide 8-09.indd 56 8/18/2009 2:32:52 PM Submittal data sheet Submittal data sheet Company name: Prepared by: Phone number: ( Fax number: ( Date: Submittal Data Sheet Page 1 of: Quote number: Client Information Project title: Reference number: Client contact: Location Information For: Site: Address: ) ) Client name: Client number: Client phone no: ( Unit: Service: City: Technical Data Flow (GPM) Head (Ft) Motor Max Fluid Temp Min Fluid Temp Max Working Pressure Min Required Inlet Pressure ) - State: Zip Code: Motor Information HP: Phase: Voltage: Enclosure: Connection Type and Size Pump Information Model Information from Type Key and Codes: Quantity Required: Minimum required flow: Product Guide additional information pages Materials page number: Technical data page number: Example: MQ 3-35 NPSH required at duty point: Performance curve page number: Motor data page number: Custom-built pump information (optional): Additional Information 56 DWS Product Guide 8-09.indd 57 57 8/18/2009 2:32:53 PM Being responsible is our foundation Thinking ahead makes it possible Innovation is the essence 2008, 2009 Grundfos Pumps Corp. Grundfos Pumps Corporation 17100 W. 118th Terrace Olathe, KS 66061 Telephone 913 227 3400 Fax: 913 227 3500 Grundfos Canada, Inc. 2941 Brighton Road Oakville, Ontario L6H 6C9 Canada Telephone: 905 829 9533 Fax: 905 829 9512 Subject to alterations Bombas Grundfos de Mexico, S.A. de C.V. Boulevard TLC #15 Parque Stiva Aeropuerto Apodaca, N.L. 66600 Mexico Telephone: 52 81 8144 4000 Fax: 52 81 8144 4010 www.grundfos.com DWS Product Guide 8-09.indd 58 8/18/2009 2:32:53 PM
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