REMdevice s r l TTX8 Radio remote control transmitter User Manual Manuale Istruzioni T357 v23 en

REMdevice s.r.l. Radio remote control transmitter Manuale Istruzioni T357 v23 en

User Manual

Transmitter units: • T 3 • T 5 • T 7 Receiver units: • RUBYBOX-T7 • ECOBOX-T7 • RXDIN-T7 INSTRUCTION MANUAL T SERIES RADIOCONTROLS EN Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 page 2 of 36 REMdevice® – ITALY SUMMARY • Description ........................................................................... 3 • How to use the device correctly and safely............................. 3 • Installation of the radio control device .................................. 6 • Arrangement of commands in the transmitter......................... 7 • Receiver unit (arrangement of components and commands)................. 8 • Inspection of the radio control device ...................................16 • Keeping the radio control device in good working order ........17 • Replacing the battery...........................................................17 • Changing the transmitter......................................................19 • Operating frequency ............................................................20 • Conformity ..........................................................................22 • Programming the radio control device (transmitter and receiver) ...23 • PLUS multi transmitter system..............................................28 • sMEMO multi transmitter system...........................................30 • Diagnostics..........................................................................31 • Operating principle .............................................................32 • Identification of the fuses ....................................................33 • Technical Characteristics .....................................................33 • Notes and Annex (if required)..................................................35 • Guarantee conditions ..........................................................36 ATTENTION! The radio remote control system is to be installed, and subsequently used, by suitably authorized and qualified personnel only; incorrect use or installation can result in serious injury or damage to property. READ this instruction manual CAREFULLY before installing or using the REMdevice remote control and comply with the instructions herein.
Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 REMdevice® – ITALY page 3 of 36 DESCRIPTION The remote control system comprises one or more transmitter units, which can be a T3, T5 or T7 model and the receiver, which can be the RUBYBOX-T7, the ECOBOX-T7 or the RXDIN-T7 model. HOW TO USE THE DEVICE CORRECTLY AND SAFELY The remote control has been designed strictly for use by qualified operators only, who are required to first read the instructions on how to use the device and comply with the safety standards prescribed by the law in the area where work is carried out. The device's installation on heavy machinery must be carried out by qualified technical personnel who are familiar with the functional features of both the remote control and the machinery and are authorized to fill out the form attesting to its correct installation. REMdevice shall not be liable for bodily injury or damage to property as a result of: • misuse or inexpert use of the device • incorrect wiring or electrical connections • tampering • changes to the remote control's design features • replacement of parts with non-original spare parts • failure to perform maintenance • failure to replace worn, faulty or defective parts • the device being used with its intrinsic safety features disabled or its original features altered in any way. Warning: This device works using radio signals. It can operate the machinery it is connected to even if barriers are blocking its line of sight, such as brick walls, metal or wooden panels, other machinery, equipment, buildings and vehicles. It is important the operator exercise the utmost care when activating the controls in order to avoid uncontrolled movements. Activating the remote control • Stand with the transmitter unit so that there is a perfectly clear full line of sight between it and the machinery • do not linger under overhead loads • do not operate from an unstable position • take proper note of the control's identification labels located next to each button or actuator • do not press any button or actuator if you do not know exactly what it does Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 page 4 of 36 REMdevice® – ITALY Transmitter T3 - Transmitter T5 Transmitter T7 GREEN LED (ON) RED LED BATTERY STOP/EMERGENCY BUTTON START BUTTON GREEN LED AUX FUNCTION AUX BUTTON Figure 1 CONTROL BUTTONS CONTROL BUTTONS
Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 REMdevice® – ITALY page 5 of 36 Activation 1- Turn and release the Stop / Emergency button (Figure 1): power is supplied to the transmitter. 2- Press the START button. Activation is indicated by the blinking of the green LED (ON) at intervals of about 1 second. If the transmitter gives a Beep accompanied by the lighting of the red LED, check to make sure that other buttons have not been pressed. If the receiver is ready to use, you should hear the sound of the obligatory acoustic warning installed on the operating machine. Use of the radio control device Press the control buttons for the desired function, taking care as they may be of the type with a sequential double click: by increasing the pressure on the button, a second contact is made that is normally assigned to increasing the speed of a machine movement. If any kind of difficulty occurs in controlling the operating machine (for mechanical or electrical reasons, or at any rate independent of the intentions of the operator), immediately press the red Stop/Emergency mushroom button. The radio control device has an automatic interlock on the controls of opposite or incompatible functions: for example, Ups/Down, Left/Right, Forward/Back. Periodically check the efficiency of the red Stop/Emergency mushroom button. Switching off Press the red Stop/Emergency mushroom button. At the end of the manoeuvres, and before putting the transmitter away, always switch it off. Do not leave the transmitter unattended when switched on and unlocked. Put the transmitter away in a safe place, inaccessible to unauthorised persons. Never entrust the transmitter to unskilled personnel. Self cut-out When this function is activated (factory setting), the transmitter switches off automatically after 3 minutes of inactivity. It is restarted when the START button is pressed. In self cut-out condition, the equipment still uses a small amount of energy: to avoid this unnecessary consumption, press the red Stop/Emergency mushroom button. Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 page 6 of 36 REMdevice® – ITALY Locking and Unlocking the keypad It is possible to block the use of the transmitter as follows: • supply power to the transmitter by turning and releasing the red Stop/Emergency mushroom button • press the buttons 1, 2, 7 together and simultaneously the Start button S, then release. If you try to activate the transmitter after this operation, the red LED (BATTERY) and the green one (ON) blink alternately and the transmitter emits an acoustic warning. To unlock the use of the transmitter, repeat the sequence. Battery Life The battery is inside the transmitter. When it is run down, this is indicated on the transmitter by the regular blinking of the red LED (BATTERY). After the first signal, the radio control device is able to work perfectly for over 30 hours consecutively. The working life of the transmitter with a new and fully charged battery depends on the radio power selected. INSTALLATION OF THE RADIO CONTROL DEVICE REMdevice is at the disposal of installation technicians to supply useful information that will ensure the correct installation and commissioning of the radio control device. The installation of the radio control device on operating machines must be carried out in compliance with the Machines Directive and the harmonised regulations. Installation must be performed by qualified technical personnel, who know the technical characteristics of the radio control device and of the operating machine, and who are enabled to compile the document certifying correct installation. The installer is responsible for any damage to persons or things resulting from receiver wiring errors, from failure to observe the safety regulations, from the use of unsuitable material for installing the receiver, and from non inspection or incomplete inspection of the radio-controlled machine. 1234567S Figure 2 red LED green LED
Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 REMdevice® – ITALY page 7 of 36 The presence of obstacles significantly reduces the working range of the radio remote control. Install the antenna (or the receiver if the antenna is internal) on the outside of metal structures and in such a way as to be in direct view from the position in which the operator is in control of the machine. The frequency band set varies according to the regulations in force in the country where the product is intended. In order to be able to operate, the radio remote control and machine must comply with the laws and regulations in force in the country where it is used. REMdevice S.r.L can not be held responsible if radio controls are set at prohibited frequencies in the country of use. ARRANGEMENT OF COMMANDS IN THE TRANSMITTER CR1CR2CR3CR4CR5CR6CR7CR8CR13STARTCR1CR2CR3CR4CR13STARTCR1CR2CR3CR4CR5CR6CR7CR8CR9CR10CR11CR12CR13STARTT3 T5 T7 See also the paragraph: CHANGE OF RECEIVER FUNCTIONS at page 27 Figure 3 Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 page 8 of 36 REMdevice® – ITALY TX OFFTX ONCommandTX ONTX OFF Power ONPower OFFREMdeviceRADIO CONTROL EQUIPMENTFrequency Serial NumberPower Supply!RUBY-BOX RECEIVERTECHNICAL DATAProtection degree: IP67Material: ABS V0REMsys CODELink SystemPATENTED - BREVETTATO90 mm260 mmONLINKPLLPower ONTX OFFPower ONTX ONPower ONCommandPower SupplySerial N.Freq.Protection degree: IP20Relay contact 4A 115VacStop Relay: 4A 115VacREMdeviceRADIO CONTROL EQUIPMENTTECHNICAL DATA®REMdeviceRADIO CONTROL EQUIPMENTFrequency Serial NumberPower SupplyREMsys CODEPATENTED BREVETTATOECOBOX-T7!Protection degree: IP65166,00 mmRECEIVER UNIT Three receiver models are available: • ECOBOX-T7 watertight receiver, 7 function, for outdoor use • RUBYBOX-T7 watertight receiver, complete, for outdoor use • RXDIN-T7 DIN receiver for indoor use with external aerial The receiver must be placed in a position where it is easily accessible for the maintenance and repair personnel. Figure 4 SERIAL NUMBER Receiver RXDIN-T7 EXTERNAL AERIAL Receiver ECOBOX-T7 Receiver RUBYBOX-T7
Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 REMdevice® – ITALY page 9 of 36 The RUBYBOX-T7 and ECOBOX-T7 receivers must not be positioned inside screened metal structures (boxes, cupboards, trellises, tubes, grids, etc.), so as not to jeopardise the reception of the radio signal. They must be installed with the entry of the multicore cable facing down, so as to avoid water infiltrations through the cable clamp. Never make a hole in the box. To fix them, use the assembly kit supplied. Measurements for drilling the holes are indicated in Figure 4. Avoid precarious fixing systems. For correct and safe wiring of the receiver, use a multicore cable and plug of the same type as those used for the wired pushbutton panel supplied with the machine. Use caps to terminate the leads to be tightened to the receiver terminals and check the fastening accurately. The characteristics of the receiver relay contacts are given in the paragraph TECHNICAL CHARACTERISTICS on page 31. The rated current can also be supported in DC13 (inductive load) by connecting a diode in parallel to the load. For use in the AC15 category it is advisable to connect in parallel to the load of an appropriate RC damping circuit of contact opening. (Ref. IEC / EN60947). The RXDIN-T7 receiver is suitable for installation inside the electrical cabinet on the DIN rail and is equipped with an external antenna to be positioned outside the frame itself, create a proper 16 mm diameter fixing hole. The simultaneous control of an operating machine with the radio control device and the wired pushbutton panel is NOT allowed. Pay particular attention to the connection of the STOP/EMERGENCY circuit, following and respecting the machine’s original wiring diagram. Supplying power to the Receiver Check that there is a suitable isolating device on the machine. Use a voltmeter to check that there is a suitable voltage on the machine’s electric panel to supply the receiver. These feeding voltage values are given in the paragraph TECHNICAL CHARACTERISTICS and printed next to the connecting terminals, inside the receiver. The phase and neutral or positive and negative polarities are indifferent. The presence of voltage on the receiver is indicated by the green LED ON with a fixed light. Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 page 10 of 36 REMdevice® – ITALY ARRANGEMENT OF COMMANDS IN THE RECEIVER ECOBOX-T7 Receiver 12-24 VDC or 24-115 VAC FUSE FEED STOP/EMERGENCY RELAY FUSE LED PLL CONTROL RELAY OUTPUTS CONNECTOR 12-24 VDC or 24-115 VAC SUPPLY Voltage CONNECTOR Figure 5 internal ANTENNA internal ANTENNA
Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 REMdevice® – ITALY page 11 of 36 Arrangement of controls in the receiver ECOBOX-T7 V-ALIM = Receiver power supply STOP = Stop/Emergency contact (NC with transmitter active) START = Start Contact (NA) CLAX = Horn Contact (NA, it closes with the START command) CR1-13 = Control relay contacts COM, COM-1, COM-2 = Common contact supply NA = Normally Open NC = Normally Closed CLAX COM CLAX CLAX COM CLAX CLAX COM CLAX Figure 6 Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 page 12 of 36 REMdevice® – ITALY RUBYBOX-T7 Receiver FUNCTION CHANGE WIRE JUMPERS Figure 7 CONTROL RELAY OUTPUTS CONNECTORS (1) (2) COMMON COMMANDS LED PLL LED LINK LED ON MONITOR TESTER CONNECTOR STOP/EMERGENCY RELAY FUSE 230 VAC FUSE FEED (if present) 230 VAC POWER SUPPLY CONNECTOR (if present) 12-24 VDC or 24-115 VAC POWER SUPPLY CONNECTOR 12-24 VDC or 24-115 VAC FUSE FEED AUXILIARY COMMANDS CONNECTOR internal ANTENNA internal ANTENNA
Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 REMdevice® – ITALY page 13 of 36 Arrangement of controls in the receiver RUBYBOX-T7 STOPSTARTCLAXLAMPABILCR1CR2CR3CR4CR5CR6CR7CR8CR9CR10CR11CR12CR13NACR13NCSTOPB-NCSTARTB-COMCLAXB-NALAMPA-NCABILA-COMCR1A-NACR2V-ALIMCR3V-ALIMCR4CR5CR6CR7CR8CR9CR10CR11CR12CR13COMANDICOMUNIALIMENTAZIONE E AUSILIARI132230328426524622720818161412102725232119171513119454341393735333129444240383634 V-ALIM = Receiver power supply STOP = Stop/Emergency Contact (NC with transmitter active) START = Start Contact (NA) CLAX = Horn Contact (NA, it closes with the START command) LAMP = Contact for flashing light (NC with transmitter active) ABIL = Enabling Contact (NA, it closes with any control button) CR1-12 = Control relay contacts CR13, A, B = Relays contacts assigned to the auxiliary button NA = Normally Open NC = Normally Closed Figure 8 COMMON COMMANDS POWER SUPPLY and AUXILIARY Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 page 14 of 36 REMdevice® – ITALY RXDIN-T7 Receiver COMMAND RELAY and POWER SUPPLY CONNECTOR COMMAND RELAY CONNECTOR LED PLL LED LINK LED ON 12-24 VDC or 24-115 VAC FUSE FEED STOP/EMERGENCY RELAY FUSE MONITOR TESTER CONNECTOR AERIAL CONNECTOR FUNCTION CHANGE WIRE JUMPERS (1) (2) Figure 9
Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 REMdevice® – ITALY page 15 of 36 Arrangement of controls in the receiver RXDIN-T7 A NCA NAB NCB NACR13 NCCR13 NACR12 NCCR12 NACR11 NACR10 NCCR10 NACR9 NACR8 NCCR8 NACR7 NACR6 NCCR6 NACR5 NACR4 NCCR4 NACR3 NACR2 NCCR1 NAV-ALIMV-ALIMA COMCR12 COMCR11 COMCR10 COMCR9 COMCR8 COMCR7 COMCR6 COMCR5 COMCR4 COMCR3 COMCR2 COMCR1 COMABILABILCLAXCLAXSTARTSTOPSTOPLAMP NCB COMCR13 COMSTARTCR2 NALAMP NA V-ALIM = Receiver power supply STOP = Stop/Emergency Contact (NC with transmitter active) START = Start Contact (NA) CLAX = Horn Contact (NA, it closes with the START command) LAMP = Contact for flashing light (NC with transmitter active) ABIL = Enabling Contact (NA, it closes with any control button) CR1-12 = Control relay contacts CR13, A, B = Relays contacts assigned to the auxiliary button NA = Normally Open NC = Normally Closed COM = Common contact supply Figure 10 Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 page 16 of 36 REMdevice® – ITALY INSPECTION OF THE RADIO CONTROL DEVICE With the operating machine turned off, insert the plug of the multicore cable of the receiver in place of that of the wired pushbutton panel and secure it with the fastening hooks. Check that the connecting cable between the receiver and the machine does not hinder or get caught in the mechanical parts during movement of the machine. Switch on the operating machine, remaining at a safe distance, that is outside its radius of action, as an error in wiring could cause it to start up accidentally.  In the receiver, check that the green LED ON is steady lit (see Fig. 7, 9) indicating that it is powered.  In the receiver, check that the green LED PLL is blinking (see Fig. 5, 7, 9) indicating that waiting status of the radio signal.  Switch on the transmitter and check in the receiver that the green LED LINK has a fixed light (see Fig. 7, 9) indicating the correct communication between transmitter and receiver. Checking the efficiency of the Stop/Emergency button and of the control buttons Press the Stop/Emergency button (see Fig. 1) and check in the receiver that the green LED LINK switches off (see Fig. 7, 9) indicating that the radio control has been deactivated. To continue the inspection procedure, reset the Stop/Emergency button, activate the transmitter with the START button and then press a control button to make the machine perform the assigned movement: now while it is moving, press the Stop/Emergency button to check that the machine stops immediately. After having reactivated the transmitter, press one button at a time and check that the machine performs the respective movement. Walk away from the receiver and, still checking the machine movements, give the various commands in the different zones of the work area, to ensure that it is fully covered by the radio signal. At the end of inspection, clearly fill in the wiring diagram of the receiver and sign the declaration of correct installation. The serial number of the radio control device to be given on the documentation is indicated on the Receiver (see Fig. 4) and is not on the Transmitter.
Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 REMdevice® – ITALY page 17 of 36 KEEPING THE RADIO CONTROL DEVICE IN GOOD WORKING ORDER Clean the transmitter periodically to prevent the accumulation of dirt over time which is difficult to remove and may cover the graphic symbols on the control buttons. If the symbols become illegible, or the adhesive labels come off, it is recommended to apply new labels available from REMdevice. Avoid using solvents to clean the device. The transmitter must not be immersed in water. Check the perfect seal of the transmitter gasket the absence of cracks on the shells and the integrity of the rubber of the buttons. Any liquid infiltrations may severely damage or jeopardise the regular operation of the electric circuits inside the transmitter. Special maintenance and repairs must be carried out only by specialised personnel authorised by REMdevice. Perform the controls as described in the chapter “Checking the efficiency of the Stop/Emergency button and of the control buttons”. Never use the appliance if the Stop/Emergency button is not efficient. The correct operation of the mushroom button ensures the immediate stop of all the functions of the operating machine and the deactivation of the radio control device. The breakage, even partial, or the imperfect efficiency of this button will endanger the safety of the radio control device, making it no longer compliant with the regulations. Entrust reject material or the product to be scrapped to the authorised disposal centres in your territory. REPLACING THE BATTERY The battery is inside the transmitter: to replace it, it is necessary to open the unit. This operation must be carried out in a clean place, with no humidity and only by specialized personnel, authorized by REMdevice. Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 page 18 of 36 REMdevice® – ITALY • Remove the 8 screws and open the transmitter lid • Remove the connector and replace the battery with a new one • Use the sticker applied to the battery body peeling off the protective film and removing the residues of the old adhesive. • Before closing the keypad, be careful in folding the red and black wires back against the battery and prevent them from being crushed while closing. Strong shocks to the transmitter and its battery can permanently damage the battery. Risk of fire, explosion and serious burns. The lithium battery is not rechargeable: do not dismantle, recharge, apply voltage, short-circuit, expose to high temperatures or flames, do not burn or immerse in water. If the unit is not used for over 3 months, proceed to "awake" the battery by repeating the transmitter's START procedure until stabilized, that is until the transmitter is stabilized and remains ON without showing any error of low battery. The operation normally lasts a few minutes. The life expectancy of the battery can be reduced if subjected to extreme temperatures. Batteries must be stored in cool, clean and ventilated rooms with a temperature of between 10°C and 30°C. If batteries are stored for over 8 years they might experience a loss of performance. No. 8 LOCKING SCREWS LID NON-RECHARGEABLE BATTERY BATTERY CONNECTOR Figure 11
Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 REMdevice® – ITALY page 19 of 36 CHANGING THE TRANSMITTER In the event of malfunction, breakage or loss of the transmitter, it is possible to replace it with a new one. The programming of the code involves only the transmitter, while the receiver is combined and tuned automatically, thanks to the exclusive new patented “REMSYS CODE” System. For this reason the serial number of the radio control device is marked only on the Receiver. The replacement of the transmitter does not involve any operation of modifying or labelling the transmitter itself. • Disconnect the power from the receiver: if it is powered by the electric panel of the machine, turn off the main switch. • Release the red Stop/Emergency mushroom button of the transmitter. • Press the buttons 2 and 7 together and simultaneously the START button S, and release. The green LED ON starts to blink very rapidly (flickering). • Switch on the power to the receiver. • When the transmitter recognises the receiver, the green LED ON lights with a fixed light. • Switch off the transmitter by pressing the red Stop/Emergency mushroom button. • Wait about 10 seconds, after which the new transmitter is ready for use. If the radio control device does not work, repeat the entire operation. During this procedure the system will automatically find an interference-free radio channel. To restart the machinery press the S START button and keep it pressed until the machinery starts up. This operation may take a few seconds. 1234567Sgreen LED (ON) Figure 12 Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 page 20 of 36 REMdevice® – ITALY OPERATING FREQUENCY In order to operate, the radio control system with the remote-controlled machine, must respect the laws and the regulations in the country where it is used. REMdevice S.r.L can not be held responsible if the radio controls are set to prohibited frequencies in the country of use. Models: TTX7 Band 433,050 – 434,790 MHz RF power < 1 mW (e.r.p.) CH1 433,0625 CH2 433,0875 CH3 433,1125 CH4 433,1375 CH5 433,1625 CH6 433,1875 CH7 433,2125 CH8 433,2375 CH9 433,2625 CH10 433,2875 CH11 433,3125 CH12 433,3375 CH13 433,3625 CH14 433,3875 CH15 433,4125 CH16 433,4375 CH17 433,4625 CH18 433,4875 CH19 433,5125 CH20 433,5375 CH21 433,5625 CH22 433,5875 CH23 433,6125 CH24 433,6375 CH26 433,6875 CH27 433,7125 CH28 433,7375 CH29 433,7625 CH25 433,6625 CH30 433,7875 Band 434,040 – 434,790 MHz RF power < 10 mW (e.r.p.) CH31 434,0625 CH32 434,0875 CH33 434,1125 CH34 434,1375 CH35 434,1625 CH36 434,1875 CH37 434,2125 CH38 434,2375 CH39 434,2625 CH40 434,2875 CH41 434,3125 CH42 434,3375 CH43 434,3625 CH44 434,3875 CH45 434,4125 CH46 434,4375 CH47 434,4625 CH48 434,4875 CH49 434,5125 CH50 434,5375 CH51 434,5625 CH52 434,5875 CH53 434,6125 CH54 434,6375 CH55 434,6625 CH56 434,6875 CH57 434,7125 CH58 434,7375 CH59 434,7625 CH60 434,7875 T 3,5,7 Figure 13
Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 REMdevice® – ITALY page 21 of 36 Models: TTX7 (…continues) Band 869,700 – 870,000 MHz RF power < 5 mW (e.r.p.) CH61 (1) 869,7125 CH62 (2) 869,7375 CH63 (3) 869,7625 CH64 (4) 869,7875 CH65 (5) 869,8125 CH66 (6) 869,8375 CH67 (7) 869,8625 CH68 (8) 869,8875 CH69 (9) 869,9125 CH70 (10) 869,9375 CH71 (11) 869,9625 CH72 (12) 869,9875 Note: The receiving unit sequentially uses the 72 available channels The transmitter unit displays the channel in use 1-60 or 1-12 according to the set band Models: TTX8 Band 902 – 928 MHz RF power meets FCC and IC requirements CH1 902,500 CH2 903,000 CH3 903,500 CH4 904,000 CH5 904,500 CH6 905,000 CH7 905,500 CH8 906,000 CH9 906,500 CH10 907,000 CH11 907,500 CH12 908,000 CH13 908,500 CH14 909,000 CH15 909,500 CH16 910,000 CH17 910,500 CH18 911,000 CH19 911,500 CH20 912,000 CH21 912,500 CH22 913,000 CH23 913,500 CH24 914,000 CH25 914,500 CH26 915,000 CH27 915,500 CH28 916,000 CH29 916,500 CH30 917,000 CH31 917,500 CH32 918,000 CH33 918,500 CH34 919,000 CH35 919,500 CH36 920,000 CH37 920,500 CH38 921,000 CH39 921,500 CH40 922,000 CH41 922,500 CH42 923,000 CH43 923,500 CH44 924,000 CH45 924,500 CH46 925,000 CH47 925,500 CH48 926,000 CH49 926,500 CH50 927,000 Models: TTX9 Band 418,950 – 419,275 MHz RF power < 20 mW (e.r.p.) CH1 418,950 CH2 418,975 CH3 419,000 CH4 419,025 CH5 419,050 CH6 419,075 CH7 419,100 CH8 419,125 CH9 419,150 CH10 419,175 CH11 419,200 Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 page 22 of 36 REMdevice® – ITALY Conformity All the T series radio controls operating in the frequency band: 433.050 - 434.790 MHz and/or 869.700 - 870 MHz are in conformity with the Radio Equipment Directive 2014/53/EU (RED). The EU Declaration of Conformity (DoC) it’s available for download at the Internet address: www.remdevice.com/doc All the T series radio controls operating in the frequency band: 902 - 928 MHz comply with the essential requirements of the following standards: • FCC (Federal Communication Commission) Part 15 • IC (Industry Canada) RSS-102 Transmitter unit T 3,5,7 Model TTX8 FCC ID = RTF-TTX8 IC number = 11555A- TTX8 Federal Communications Commission (FCC) This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Any changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. Industry Canada (IC) This device complies with RSS-210 of the Industry Canada Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Place the antenna of the receiving unit in a position that ensures a minimum separation distance of 20 cm with all the people that can be in the working area.
Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 REMdevice® – ITALY page 23 of 36 PROGRAMMING THE RADIO CONTROL DEVICE Changing the frequency The operation of changing frequency is carried out only on the transmitter, the receiver is tuned automatically. • Release the red Stop/Emergency mushroom button. • Press the buttons 1 and 7 together and simultaneously the Start button S, and release. • The set channel is indicated first with the tens (number of pulses of the red LED), then with the units (number of pulses of the green LED). Example: the channel 23 is displayed with two pulses of the red LED and three pulses of the green LED. The frequency values are given in the tables on pages 20 and 21. At the end of this sequence the transmitter has entered frequency changing mode: • Each time button 1 is pressed, the CHANNEL –1 function is obtained (units) • Each time button 2 is pressed, the CHANNEL +1 function is obtained (units) • Each time button 3 is pressed, the CHANNEL –10 function is obtained (tens) • Each time button 4 is pressed, the CHANNEL +10 function is obtained (tens) The set channel is indicated first with the tens (number of pulses of the red LED), then with the units (number of pulses of the green LED). • Once the desired frequency value has been set, press the red Stop/Emergency mushroom button and wait at least 3 seconds, then release it. • Press the START button S for a few seconds and hold it down until the machine starts. 1234567Sred LED (TENS) green LED (UNITS) Figure 14 follow Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 page 24 of 36 REMdevice® – ITALY Warning: the frequency changing operation must be carried out with the transmitter programmed in average or maximum power. Warning: this operation isn’t possible if the “LOW POWER START-UP” function has been activated in the transmitter. See the following chapter “Programming the transmitter functions”. Setting the frequency band (models TTX7 only) Repeat the first 2 steps of the previous paragraph, then  press and hold only the button 7, the green and the red LEDs will light up together accompanied by a short melody (buzzer sound)  then only the red LED or the green LED will blink o green LED blink = 433-434 MHz band o red LED blink = 870 MHz band  release the button 7 at this point To change this setting, repeat the sequence from the beginning. The frequency band to be set varies depending on the laws and standards in the country where the product is due to be used.
Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 REMdevice® – ITALY page 25 of 36 Programming the transmitter functions It is possible to program the following functions only using a transmitter unit T5 or T7: 1 - Self cut-out 2 - Radio frequency output power 3 - Enabling of AUXILIARY 7 button (relay CR13) 4 - Operation of AUXILIARY 7 button (relay CR13 or A-B) 5 - Low power start-up (programmable only with T7 transmitter) To enter function programming mode: • Supply power to the transmitter by releasing the red Stop/Emergency mushroom button. • Press the buttons 3, 4, 7 together and simultaneously the Start button S, then release. After this sequence the green LED blinks rapidly. Programme the functions following the table given below. Each time the button chosen (1, 2, 3, 4, 5) is pressed the associated function changes status as displayed by the red LED. To quit programming mode, press the red Stop/Emergency mushroom button. Button to press programmed function red LED Off red LED On red LED Blinking Button 1 SELF CUT-OUT EXCLUDED ACTIVE after 3 minutes of inactivity ACTIVE after 30 minutes of inactivity Button 2 RADIO POWER MINIMUM AVERAGE (factory setting) MAXIMUM Button 3 AUXILIARY BUTTON Button 7 EXCLUDED Button 7 ACTIVE Button 7 ACTIVE Relay A – Relay A+ B with CR1 or CR3 Button 4 AUXILIARY BUTTON Button 7 ACTIVE Relay CR13 Pulse Button 7 ACTIVE Relay CR13 Step by step Button 7 ACTIVE Relay A – Relay B –Relay A+B Button 5 LOW POWER START-UP EXCLUDED ACTIVE Not used 1234567SFigure 15 red LED green LED Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 page 26 of 36 REMdevice® – ITALY Programming the transmitter functions II It is possible to program the following functions only using a transmitter unit T5 or T7: 1 – Only one command at a time 2 – Not used To enter function programming II mode • Supply power to the transmitter by releasing the red Stop/Emergency mushroom button. • Press the buttons 3, 2, 7 together and simultaneously the Start button S, then release. After this sequence the green LED blinks rapidly. Programme the functions following the table given below. Each time the button chosen (1, 2) is pressed the associated function changes status as displayed by the red LED. To quit programming mode, press the red Stop/Emergency mushroom button. Button to press programmed function II red LED Off red LED On red LED Blinking Button 1 ONE command EXCLUDED (factory setting) ACTIVE Only one command at a time Not used Button 2 Not used Not used Not used Figure 16 red LED green LED
Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 REMdevice® – ITALY page 27 of 36 CHANGE OF RECEIVER FUNCTIONS Operate on the “FUNCTION CHANGE” wire jumpers inside the receiver. Wire Jumper RECEIVER OPERATION 1 Open Frequency change blocked. The last frequency set becomes the working frequency and can no longer be changed. After this operation it is necessary to perform the procedure described in the chapter “Changing the transmitter” (page 19). 1 Closed Frequency change released. 2 Open Button 7 performs the function of 3rd and 4th speed (self-retaining relays) for the first control activated. When the button for the opposite control is pressed, the 3rd and 4th speed self-retaining relays are disconnected step by step. If two or more controls are activated at the same time, the function of the button T7 has no effect. 2 Closed The second click of each button activates a relay of its own. (Receiver) - WIRE JUMPER 2 OPEN BUTTONS-RELAYS CORRESPONDENCE (Receiver) STARTCR4CR133^4^1^2^1^2^CR3CR2CR1CR2CR5CR6CR7CR6CR9CR10CR11CR10CR8A3^4^1^2^1^2^CR12B3^4^1^2^1^2^CR13STARTCR3CR4CR1CR2CR5CR6CR7CR8CR9CR11ABCR10CR127 4 self-retaining speeds Recommended for Recommended for CRANES Bridge Cranes (Receiver) WIRE JUMPER 2 CLOSED Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 page 28 of 36 REMdevice® – ITALY 1234567SPLUS multi transmitter system The system consists of several transmitting units and one receiving unit connected to the machine. Instructions to transfer control of the hoisting machine from one transmitter unit to the other There are two ways to perform the function: • Turn off the machine (thus removing the power to the receiver). Turn on the machine that supplies the receiver. After this operation the machine is ready to be controlled by the first transmitter unit of the system that activates the START command. • Carry out the RELEASE procedure (described below) RELEASE procedure Only the transmitter unit which is controlling the machine can perform the function of RELEASE. Procedure: • Rotate to release the Stop / Emergency button: the transmitter is powered. • Press the S (START) and buttons 7 together. The function will be signaled by a flashing green LED (ON) and a beeping sound. After this operation the machine will beep twice and is ready to be driven by the first transmitter unit of the system that activates the START command. Activation 1- Turn and release the Stop / Emergency button (Figure 1): power is supplied to the transmitter. 2- Press the S (START) button. Activation is indicated by the blinking of the green LED (ON) at intervals of about 1 second. If the transmitter gives a Beep accompanied by the lighting of the red LED, check to make sure that other buttons have not been pressed. If the receiver is ready to use, you should hear the sound of the obligatory acoustic warning installed on the operating machine. Figure 18 green LED (ON)
Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 REMdevice® – ITALY page 29 of 36 ADDITION OF A TRANSMITTING UNIT Is possible to add a transmitter to the PLUS or sMEMO system with the new exclusive patented "REMSYS CODE" technology. For this reason the serial number of the transmitter is shown only on the receiver unit. • Remove power to the receiver: if it is powered through the machine electrical panel switch off the main switch . • Unlock the Transmitter’s red mushroom Stop / Emergency button. • Press the buttons 2 and 7 together, then at the same time the S button to START and release all of them. • The green LED (ON) flashes quickly. • Turn on the power to the receiver. • When the receiver recognizes the transmitter the green LED (ON) will light on steady. • Turn off the transmitter by pressing the red Stop / Emergency button. • Wait about 10 seconds then the new transmitter is ready for use. If the radio remote control does not work repeat the whole operation. During this procedure, the system will automatically switch to a radio channel free from interference. To start the machine again you must press the S button to START and hold it until the machine starts. The process takes less than a minute. The PLUS system complies with: EN 60204-32 (Safety of Machinery) SYSTEM PLUS does not allow simultaneous use of transmitters! 1234567SFigure 19 green LED (ON) Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 page 30 of 36 REMdevice® – ITALY sMEMO multi transmitter system The system consists of several transmitting units and one receiving unit connected to the machine. Instructions to transfer control of the hoisting machine from one transmitter unit to the other To perform this function, simply switch off the transmitter unit that is controlling the machine. The first unit that belongs* to the system that activates the START command takes control of the machine, excluding all the others. *) which has been previously paired to the receiving unit by following the instructions in the paragraph "ADDITION OF A TRANSMITTING UNIT" on page 29 The PLUS and sMEMO options must be requested at the order of the radio control: These options can NOT be added later. ADDITION OF A TRANSMITTING UNIT: it is achieved as for the PLUS system, see on page 29
Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 REMdevice® – ITALY page 31 of 36 DIAGNOSTICS If the radio-controlled machine is not working correctly, it is necessary to understand whether the problem depends on the machine or on the radio control device. For thus purpose, connect the wired control and check that the machine works correctly without the radio control device. If the machine works correctly without the radio control device, it is necessary to check the operation of the radio control device following the diagnostic procedure described below. Diagnostics Transmitter Receiver Release the mushroom button to feed the TransmitterDoes the green led make one long and three short blinks?Change the batteryPress the START buttonIs the green led blinking regularly 1 second?Check the receiverIs the red led lit with fixed light?Do the green and red leds blink alternately?Perform pushbutton panel release commandApply to a service centreNOYESYESNONONOYESYESSwitch off the transmitter, feed the receiverIs the led PWR lit?Check correct power supply and the power supply fusePress the transmitter START buttonLed LINK lit?Is led PLL blinking??Change the frequencyApply to a service centreIs the led PWR lit?Has frequency been changed?Check STOP fuseDoes the machine start?Are all manoeuvres working?Machine workingHave you checked STOP fuse?NOYESNOYESYESNOYESNOYESYESNONONOYESYESNOIs the red led blinking?START-UP at low power, approach the machineNOYES Figure 20 Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 page 32 of 36 REMdevice® – ITALY OPERATING PRINCIPLE Description of the Transmitter The commands given with the buttons are processed by the microprocessor which constructs the coupling telegram including the univocal code and sends it to the radio transmission module. Description of the Receiver The coupling telegram received by the radio receiving module is processed by both microprocessors μPA and μPB which check its authenticity, comparing it with the univocal code. If the data received are valid, microprocessor A activates the Safety Relays while microprocessor B activates the relays of the controls. In the case of active or passive emergency commands, lack of radio signal or disturbance, the microprocessors A and B both block the operating machine. The processing of the data is carried out independently in the two microprocessors. This means that safety is always guaranteed even in the case of a breakdown of one of the two microprocessors (redundant safety system). Radio control device block diagram P AP BButtonsCOD ERTXP ASafety relayCODERTXTransmitterP BControl relayCODEReceiver Figure 21
Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 REMdevice® – ITALY page 33 of 36 Description of the coupling telegram The telegram has a constant length, composed of 144 bits: • 48 bits are dedicated to the start line; • 48 bits are assigned to the coupling address between receiver and transmitter; • 8 bits are used for the progressive count of the telegrams; • 24 bits implement a protection algorithm with a marked probability of detecting errors lower than 10-8 (less than 1 in 100,000,000); • 16 bits are used for the control code. The 48 address bits are used to couple the transmitter to the receiver with a code which is set by the manufacturer and assigned univocally to each radio control device produced using the new and exclusive “REMSYS CODE” system. IDENTIFICATION OF THE FUSES See the receiver figure (depending on model): 5, 7 or 9 • STOP RELAY fuse 5x20 4 A • Power supply fuse Power supply DC 12-24V 5x20 1.6 A Power supply AC 24-115V 5x20 1 A • Optional Power supply AC 230V 5x20 0.5 A TECHNICAL CHARACTERISTICS Multi-band operating frequency (depending on model): TTX7 433.050 – 434.790 MHz/ Channel spacing 25kHz/ No. of channels 60 TTX7 869.700 – 870.000 MHz/ Channel spacing 25kHz/ No. of channels 12 TTX8 902 – 928 MHz/ Channel spacing 500kHz/ No. of channels 50 TTX9 418.950 – 419.200 MHz/ Channel spacing 25kHz/ No. of channels 11 The frequency band varies depending on the standards in the country where the product is due to be used. Hamming code distance: > 4 Modulation: GFSK Manchester code Maximum number simultaneous commands (depending on model): 8 Response time to commands: 50 ms Active emergency stop command response time: 50 ms Command passive emergency response time: 1 s Operating and storage temperature: -20°C to +70°C (-4°F to +158°F) Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 page 34 of 36 REMdevice® – ITALY Command PL Category SIL STOP d 3 2 PL (EN ISO 13849-1) Button/Lever (UMFS) c 2 1 SIL (EN IEC 62061) Transmitter unit Housing protection rating: IP 65 Material: PA6 GF Dimensions: (L×H×P) 83 × 174 × 42 mm (L×W×H) 3.27 × 6.85 × 1.65 in Weight: 350 g 0.77 lb Oscillator: digital PLL Antenna: integrated Radio frequency output power (depending on model): from 1 to 10 mW Power consumption: from 13.5 mA to 24 mA Supply voltage: 3.6 VDC Working range and typical run time @20°C (68°F): • Maximum RF power: 70 m, 500 hours • Average RF power: 40 m, 850 hours • Minimum RF power: 20 m, 1000 hours Low battery warning: at ≈ 30 hours left Battery: integrated lithium 3.6V Receiver unit Radiofrequency receiver: Single Chip Antenna (according to model): integrated or external Command relay contact capacity: 4A (DC1/AC1)* / 115V Stop relay contact capacity: 4A (DC1/AC1)* / 115V  * the same current can be supported also in category DC13 (inductive load) connecting a diode in parallel to the load. For use in category AC15, we recommend connecting a suitable RC circuit in parallel to the load for extra voltage damping. (Ref. IEC/EN60947). Power supply (depending on model): DC 12-24V ±25% or AC 24-115V ±10% Optional only RUBYBOX-T7: AC 230V ±10% 50-60 Hz 0.2A RUBYBOX-T7: waterproof enclosure for external installation Material: PA6 GF V0 - Degree of protection: IP65 Dimensions: 166 × 279 × 91 mm (L×W×H) 6.53 × 10.98 × 3.58 in ECOBOX-T7: waterproof enclosure for external installation Material: PA6 GF V0 - Degree of protection: IP65 Dimensions: 129 × 178 × 51 mm (L×W×H) 2.08 × 7.01 × 2.01 in RXDIN-T7: ModulBox housing to be fitted on DIN EN 50022 rail Material: ABS - Degree of protection: IP20 Dimensions: 158 × 90 × 75 mm (L×W×H) 6.22 × 3.54 × 2.95 in
Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 REMdevice® – ITALY page 35 of 36 NOTES: INSERT HERE THE ANNEXES (if required) Instruction Manual version 2.3 Radio control devices T3, T5 and T7 January 2018 page 36 of 36 REMdevice® – ITALY WARRANTY TERMS REMdevice covers the device with a 12-month warranty. The date of the transport document is used as the start date of the warranty period. The warranty is valid only for devices affected by defects in manufacturing. The radio control must NOT have undergone attempted repairs, been tampered with or had parts replaced by personnel who have not been authorized by REMdevice. The warranty shall be voided in the event of misuse or incorrect installation. Devices under warranty must be repaired at an authorized support centre or at REMdevice's own facility. Parts affected by defects in manufacturing will be replaced free of charge; this does not include transport costs for sending and returning the device. The warranty does not cover wear parts and batteries. REMdevice shall not accept claims for compensation for downtime since machinery is required to have its own manual controls. REMdevice shall not be liable for damage, loss or theft to/of new or repaired devices, or devices due to be repaired, while in transit. REMdevice shall not perform work (under warranty or outside warranty) on devices with missing serial numbers or without previous arrangements having been made with the person requesting the work. Manufacturer: REMdevice® S.r.L Email: info@remdevice.com http://www.remdevice.com REMdevice® S.r.L via Alfredo Munari n. 72 36055 Nove (VI) ITALY TEL +39 0424 500 262 FAX +39 0424 508 631 Copyright © 2018 – REMdevice® S.r.L – All rights reserved. While the information herein has been checked thoroughly for accuracy and completeness, REMdevice disclaims liability for any errors or omissions. REMdevice reserves the right to edit the specifications described herein at any time without prior notice. No part of the information herein may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language in any form, without the prior written permission of REMdevice ® S.r.L

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