REMdevice s r l TTX8 Radio remote control transmitter User Manual Manuale Istruzioni T357 v23 en

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Document Description	User Manual
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Date Submitted	2018-06-04 00:00:00
Date Available	2018-06-28 00:00:00
Creation Date	2018-05-29 16:19:06
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Document Title	Manuale_Istruzioni_T357_v23-en
Document Creator	PDFCreator 2.5.2.5233
Document Author:	enrico

INSTRUCTION MANUAL
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
SUMMARY
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SERIES
RADIOCONTROLS
Transmitter units:
• T3
• T5
• T7
Description ........................................................................... 3
How to use the device correctly and safely ............................. 3
Installation of the radio control device .................................. 6
Arrangement of commands in the transmitter......................... 7
Receiver unit (arrangement of components and commands) ................. 8
Inspection of the radio control device ...................................16
Keeping the radio control device in good working order ........17
Replacing the battery ...........................................................17
Changing the transmitter......................................................19
Operating frequency ............................................................20
Conformity ..........................................................................22
Programming the radio control device (transmitter and receiver) ...23
PLUS multi transmitter system..............................................28
sMEMO multi transmitter system...........................................30
Diagnostics..........................................................................31
Operating principle .............................................................32
Identification of the fuses ....................................................33
Technical Characteristics .....................................................33
Notes and Annex (if required) ..................................................35
Guarantee conditions ..........................................................36
Receiver units:
ATTENTION!
• RUBYBOX-T7
• ECOBOX-T7
• RXDIN-T7
The radio remote control system is to be installed,
and subsequently used, by suitably authorized and
qualified personnel only; incorrect use or installation
can result in serious injury or damage to property.
READ this instruction manual CAREFULLY before
installing or using the REMdevice remote control and
comply with the instructions herein.
EN
page 2 of 36
REMdevice® – ITALY
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
Instruction Manual
Radio control devices T3, T5 and T7
DESCRIPTION
Transmitter T3
The remote control system comprises one or more transmitter units,
which can be a T3, T5 or T7 model and the receiver, which can be the
RUBYBOX-T7, the ECOBOX-T7 or the RXDIN-T7 model.
version 2.3
January 2018
Transmitter T5
HOW TO USE THE DEVICE CORRECTLY AND SAFELY
The remote control has been designed strictly for use by qualified
operators only, who are required to first read the instructions on how
to use the device and comply with the safety standards prescribed by
the law in the area where work is carried out.
The device's installation on heavy machinery must be carried out by
qualified technical personnel who are familiar with the functional
features of both the remote control and the machinery and are
authorized to fill out the form attesting to its correct installation.
REMdevice shall not be liable for bodily injury or damage to property
as a result of:
• misuse or inexpert use of the device
• incorrect wiring or electrical connections
• tampering
• changes to the remote control's design features
• replacement of parts with non-original spare parts
• failure to perform maintenance
• failure to replace worn, faulty or defective parts
• the device being used with its intrinsic safety features
disabled or its original features altered in any way.
Warning: This device works using radio signals. It can operate the
machinery it is connected to even if barriers are blocking its line of sight,
such as brick walls, metal or wooden panels, other machinery, equipment,
buildings and vehicles. It is important the operator exercise the utmost care
when activating the controls in order to avoid uncontrolled movements.
Transmitter T7
GREEN LED
AUX FUNCTION
AUX
BUTTON
Activating the remote control
•
•
•
•
•
Stand with the transmitter unit so that there is a perfectly
clear full line of sight between it and the machinery
do not linger under overhead loads
do not operate from an unstable position
take proper note of the control's identification labels located
next to each button or actuator
do not press any button or actuator if you do not know
exactly what it does
REMdevice® – ITALY
page 3 of 36
STOP/EMERGENCY
BUTTON
RED LED
BATTERY
CONTROL
BUTTONS
GREEN LED
(ON)
START
BUTTON
CONTROL
BUTTONS
Figure 1
page 4 of 36
REMdevice® – ITALY
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
Activation
1- Turn and release the Stop / Emergency button (Figure 1): power is
supplied to the transmitter.
2- Press the START button. Activation is indicated by the blinking of the
green LED (ON) at intervals of about 1 second. If the transmitter gives a
Beep accompanied by the lighting of the red LED, check to make sure
that other buttons have not been pressed. If the receiver is ready to use,
you should hear the sound of the obligatory acoustic warning installed on
the operating machine.
Use of the radio control device
Press the control buttons for the desired function, taking care as they
may be of the type with a sequential double click: by increasing the
pressure on the button, a second contact is made that is normally
assigned to increasing the speed of a machine movement.
If any kind of difficulty occurs in controlling the operating
machine (for mechanical or electrical reasons, or at any rate
independent of the intentions of the operator), immediately
press the red Stop/Emergency mushroom button.
The radio control device has an automatic interlock on the controls of
opposite or incompatible functions: for example, Ups/Down, Left/Right,
Forward/Back.
Periodically check the efficiency of the red Stop/Emergency mushroom
button.
Switching off
Press the red Stop/Emergency mushroom button.
At the end of the manoeuvres, and before putting the transmitter away,
always switch it off.
Do not leave the transmitter unattended when switched on and
unlocked.
Put the transmitter away in a safe place, inaccessible to unauthorised
persons.
Never entrust the transmitter to unskilled personnel.
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
Locking and Unlocking the keypad
It is possible to block the use of
the transmitter as follows:
• supply power to the transmitter by
turning
and
releasing
the
red
Stop/Emergency mushroom button
• press the buttons 1, 2, 7 together and
simultaneously the Start button S, then
release.
If you try to activate the transmitter after
this operation, the red LED (BATTERY) and
the green one (ON) blink alternately and the
transmitter emits an acoustic warning.
red
LED
green
LED
Figure 2
To unlock the use of the transmitter,
repeat the sequence.
Battery Life
The battery is inside the transmitter. When it is run down, this is
indicated on the transmitter by the regular blinking of the red LED
(BATTERY). After the first signal, the radio control device is able to
work perfectly for over 30 hours consecutively.
The working life of the transmitter with a new and fully charged
battery depends on the radio power selected.
INSTALLATION OF THE RADIO CONTROL DEVICE
REMdevice is at the disposal of installation technicians to supply
useful information that will ensure the correct installation and
commissioning of the radio control device.
When this function is activated (factory setting), the transmitter
switches off automatically after 3 minutes of inactivity. It is restarted
when the START button is pressed.
In self cut-out condition, the equipment still uses a small amount of
energy: to avoid this unnecessary consumption, press the red
Stop/Emergency mushroom button.
The installation of the radio control device on operating machines
must be carried out in compliance with the Machines Directive and
the harmonised regulations. Installation must be performed by
qualified technical personnel, who know the technical characteristics
of the radio control device and of the operating machine, and who
are enabled to compile the document certifying correct installation.
The installer is responsible for any damage to persons or things
resulting from receiver wiring errors, from failure to observe the
safety regulations, from the use of unsuitable material for installing
the receiver, and from non inspection or incomplete inspection of the
radio-controlled machine.
REMdevice® – ITALY
page 6 of 36
Self cut-out
page 5 of 36
REMdevice® – ITALY
Instruction Manual
version 2.3
Radio control devices T3, T5 and T7
January 2018
The presence of obstacles significantly reduces the working range
of the radio remote control. Install the antenna (or the receiver if the
antenna is internal) on the outside of metal structures and in such a
way as to be in direct view from the position in which the operator is
in control of the machine.
The frequency band set varies according to the
regulations in force in the country where the
product is intended.
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
RECEIVER UNIT
Three receiver models are available:
• ECOBOX-T7 watertight receiver, 7 function, for outdoor use
• RUBYBOX-T7 watertight receiver, complete, for outdoor use
• RXDIN-T7 DIN receiver for indoor use with external aerial
The receiver must be placed in a position where it is easily accessible
for the maintenance and repair personnel.
In order to be able to operate, the radio remote control and machine
must comply with the laws and regulations in force in the
country where it is used.
Receiver
Receiver
RUBYBOX-T7
ECOBOX-T7
90 mm
REMdevice S.r.L can not be held responsible if radio controls are
set at prohibited frequencies in the country of use.
Power Supply
Frequency
REMsys CODE
PATENTED
BREVETTATO
CR13
CR13
TX OFF
REMdevice
RADIO CONTROL EQUIPMENT
Protection degree: IP65
CR13
Serial Number
Frequency
Power Supply
START
START
START
TECHNICAL DATA
Protection degree: IP67
Material: ABS V0
REMsys CODE
Link System
CR1
CR2
CR3
CR4
CR1
CR2
CR3
CR4
CR1
CR2
CR3
CR4
CR5
CR6
CR7
CR8
CR5
CR6
CR7
CR8
CR9
CR10
CR11
CR12
TX ON
RUBY-BOX RECEIVER
Serial Number
260 mm
REMdevice
RADIO CONTROL EQUIPMENT
ECOBOX-T7
166,00 mm
ARRANGEMENT OF COMMANDS IN THE TRANSMITTER
Command
TX ON
TX OFF
Power ON
Power OFF
PATENTED - BREVETTATO
SERIAL
NUMBER
Receiver
RXDIN-T7
T7
®
REMdevice
TX OFF
Serial N.
TX ON
RADIO CONTROL EQUIPMENT
Command
T5
PLL
T3
Power ON
Power ON
Power ON
ON
EXTERNAL
AERIAL
Power
Supply
LINK
Freq.
Figure 3
TECHNICAL DATA
Protection degree: IP20
Relay contact 4A 115Vac
Stop Relay: 4A 115Vac
See also the paragraph:
CHANGE OF RECEIVER FUNCTIONS at page 27
Figure 4
REMdevice® – ITALY
page 7 of 36
page 8 of 36
REMdevice® – ITALY
Instruction Manual
version 2.3
Radio control devices T3, T5 and T7
January 2018
The RUBYBOX-T7 and ECOBOX-T7 receivers must not be positioned
inside screened metal structures (boxes, cupboards, trellises, tubes,
grids, etc.), so as not to jeopardise the reception of the radio signal.
They must be installed with the entry of the multicore cable
facing down, so as to avoid water infiltrations through the
cable clamp. Never make a hole in the box.
To fix them, use the assembly kit supplied. Measurements for drilling the
holes are indicated in Figure 4. Avoid precarious fixing systems.
For correct and safe wiring of the receiver, use a multicore
cable and plug of the same type as those used for the
wired pushbutton panel supplied with the machine.
Use caps to terminate the leads to be tightened to the
receiver terminals and check the fastening accurately.
The characteristics of the receiver relay contacts are given
in the paragraph TECHNICAL CHARACTERISTICS on page 31.
The rated current can also be supported in DC13 (inductive
load) by connecting a diode in parallel to the load.
For use in the AC15 category it is advisable to connect in
parallel to the load of an appropriate RC damping circuit of
contact opening. (Ref. IEC / EN60947).
The RXDIN-T7 receiver is suitable for installation inside the electrical
cabinet on the DIN rail and is equipped with an external antenna to be
positioned outside the frame itself, create a proper 16 mm diameter
fixing hole.
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
ARRANGEMENT OF COMMANDS IN THE
RECEIVER
ECOBOX-T7 Receiver
internal
ANTENNA
internal
ANTENNA
CONTROL
RELAY
OUTPUTS
CONNECTOR
LED PLL
12-24 VDC
or 24-115 VAC
SUPPLY
Voltage
CONNECTOR
The simultaneous control of an operating machine with the radio control
device and the wired pushbutton panel is NOT allowed.
Pay particular attention to the connection of the STOP/EMERGENCY
circuit, following and respecting the machine’s original wiring diagram.
Supplying power to the Receiver
Check that there is a suitable isolating device on the machine. Use a
voltmeter to check that there is a suitable voltage on the machine’s
electric panel to supply the receiver. These feeding voltage values are
given in the paragraph TECHNICAL CHARACTERISTICS and printed next
to the connecting terminals, inside the receiver.
STOP/EMERGENCY
RELAY FUSE
12-24 VDC
or 24-115 VAC
Figure 5
FUSE FEED
The phase and neutral or positive and negative polarities
are indifferent.
The presence of voltage on the receiver is indicated by the green LED
ON with a fixed light.
REMdevice® – ITALY
page 9 of 36
page 10 of 36
REMdevice® – ITALY
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
RUBYBOX-T7 Receiver
Arrangement of controls in the receiver ECOBOX-T7
internal
ANTENNA
internal
ANTENNA
MONITOR
TESTER
CONNECTOR
COM CLAX
CLAX
COM CLAX
CLAX
FUNCTION CHANGE
WIRE JUMPERS
(1) (2)
CONTROL
RELAY
OUTPUTS
CONNECTORS
COMMANDS
LED PLL
COMMON
AUXILIARY
COMMANDS
CONNECTOR
COM CLAX
CLAX
LED LINK
LED ON
230 VAC
FUSE FEED
Figure 6
12-24 VDC
or 24-115 VAC
POWER SUPPLY
CONNECTOR
V-ALIM = Receiver power supply
STOP = Stop/Emergency contact (NC with transmitter active)
START = Start Contact (NA)
CLAX
= Horn Contact (NA, it closes with the START command)
CR1-13 = Control relay contacts
COM, COM-1, COM-2 = Common contact supply
NA =
NC =
REMdevice® – ITALY
page 11 of 36
230 VAC
POWER SUPPLY
CONNECTOR
(if present)
12-24 VDC
or 24-115 VAC
FUSE FEED
STOP/EMERGENCY
RELAY
FUSE
Normally Open
Normally Closed
(if present)
page 12 of 36
Figure 7
REMdevice® – ITALY
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
Arrangement of controls in the receiver RUBYBOX-T7
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
RXDIN-T7 Receiver
CR13NC
CR13NA
CR12
CR11
CR10
CR9
CR8
CR7
CR6
LED PLL
LED LINK
LED ON
CR13
CR12
CR11
CR10
CR9
34
36
38
40
42
44
CR8
CR7
AERIAL
CONNECTOR
COMMAND RELAY and POWER
SUPPLY CONNECTOR
29
31
33
35
37
39
41
43
45
CR4
CR3
CR2
CR1
ABIL
LAMP
CLAX
START
CR5
CR6
CR5
CR4
CR3
CR2
CR1
ABIL
LAMP
CLAX
START
STOP
10
12
14
16
18
20
22
24
26
28
30
32
11
13
15
17
19
21
23
25
27
STOP
COMMANDS
COMANDI
B-NC
B-COM
B-NA
A-NC
A-COM
A-NA
V-ALIM
V-ALIM
E AUSILIARI
POWER SUPPLY
ALIMENTAZIONE
and AUXILIARY
COMMON
COMUNI
(1)
(2)
Figure 8
V-ALIM = Receiver power supply
STOP
START
CLAX
LAMP
ABIL
Stop/Emergency Contact (NC with transmitter active)
Start Contact (NA)
Horn Contact (NA, it closes with the START command)
Contact for flashing light (NC with transmitter active)
Enabling Contact (NA, it closes with any control button)
CR1-12
CR13, A, B
NA
NC
Control relay contacts
Relays contacts assigned to the auxiliary button
Normally Open
Normally Closed
FUNCTION CHANGE
WIRE JUMPERS
MONITOR
TESTER
CONNECTOR
COMMAND RELAY
CONNECTOR
12-24 VDC
or 24-115 VAC
FUSE FEED
STOP/EMERGENCY
RELAY
FUSE
Figure 9
REMdevice® – ITALY
page 13 of 36
page 14 of 36
REMdevice® – ITALY
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
With the operating machine turned off, insert the plug of the
multicore cable of the receiver in place of that of the wired
pushbutton panel and secure it with the fastening hooks.
Check that the connecting cable between the receiver and the
machine does not hinder or get caught in the mechanical parts during
movement of the machine.
Switch on the operating machine, remaining at a safe
distance, that is outside its radius of action, as an error
in wiring could cause it to start up accidentally.
In the receiver, check that the green LED ON is steady lit
(see Fig. 7, 9) indicating that it is powered.
In the receiver, check that the green LED PLL is blinking (see
Fig. 5, 7, 9) indicating that waiting status of the radio signal.
Switch on the transmitter and check in the receiver that the
green LED LINK has a fixed light (see Fig. 7, 9) indicating the
correct communication between transmitter and receiver.
STOP
STOP
START
START
CR2 NC
CR3 NA
CR4 NA
CR4 NC
CR5 NA
CR6 NA
CR6 NC
CR7 NA
CR8 NA
CR8 NC
LAMP NA
ABIL
ABIL
CR1 COM
CR2 COM
CR3 COM
CR9 NA
CR10 NA
CR10 NC
CR11 NA
CR12 NA
CR12 NC
CR13 NA
CR13 NC
B NA
B NC
A NA
A NC
CR4 COM
CR5 COM
CR6 COM
CR7 COM
CR8 COM
CR9 COM
CR10 COM
CR11 COM
CR12 COM
CR13 COM
B COM
A COM
CLAX
CLAX
LAMP NC
Figure 10
V-ALIM = Receiver power supply
STOP
START
CLAX
LAMP
ABIL
Stop/Emergency Contact (NC with transmitter active)
Start Contact (NA)
Horn Contact (NA, it closes with the START command)
Contact for flashing light (NC with transmitter active)
Enabling Contact (NA, it closes with any control button)
CR1-12
CR13, A, B
NA
NC
COM
Control relay contacts
Relays contacts assigned to the auxiliary button
Normally Open
Normally Closed
Common contact supply
REMdevice® – ITALY
version 2.3
January 2018
INSPECTION OF THE RADIO CONTROL DEVICE
Arrangement of controls in the receiver RXDIN-T7
V-ALIM
V-ALIM
CR1 NA
CR2 NA
Instruction Manual
Radio control devices T3, T5 and T7
page 15 of 36
Checking the efficiency of the Stop/Emergency button and of
the control buttons
Press the Stop/Emergency button (see Fig. 1) and check in the
receiver that the green LED LINK switches off (see Fig. 7, 9)
indicating that the radio control has been deactivated.
To continue the inspection procedure, reset the Stop/Emergency
button, activate the transmitter with the START button and then
press a control button to make the machine perform the assigned
movement: now while it is moving, press the Stop/Emergency button
to check that the machine stops immediately.
After having reactivated the transmitter, press one button at a time
and check that the machine performs the respective movement.
Walk away from the receiver and, still checking the machine
movements, give the various commands in the different zones of the
work area, to ensure that it is fully covered by the radio signal.
At the end of inspection, clearly fill in the wiring diagram of
the receiver and sign the declaration of correct installation.
The serial number of the radio control device to be given
on the documentation is indicated on the Receiver (see
Fig. 4) and is not on the Transmitter.
page 16 of 36
REMdevice® – ITALY
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
KEEPING THE RADIO CONTROL DEVICE IN
GOOD WORKING ORDER
Clean the transmitter periodically to prevent the
accumulation of dirt over time which is difficult to remove
and may cover the graphic symbols on the control
buttons.
Instruction Manual
Radio control devices T3, T5 and T7
• Remove the 8 screws and open the transmitter lid
• Remove the connector and replace the battery with a new one
LID
No. 8
LOCKING
SCREWS
If the symbols become illegible, or the adhesive labels come off, it is
recommended to apply new labels available from REMdevice.
Avoid using solvents to clean the device.
The transmitter must not be immersed in water.
Check the perfect seal of the transmitter gasket the absence of
cracks on the shells and the integrity of the rubber of the buttons.
Any liquid infiltrations may severely damage or jeopardise the regular
operation of the electric circuits inside the transmitter.
Special maintenance and repairs must be carried out only
by specialised personnel authorised by REMdevice.
Perform the controls as described in the chapter “Checking the
efficiency of the Stop/Emergency button and of the control buttons”.
Never use the appliance if the Stop/Emergency
button is not efficient.
The correct operation of the mushroom button ensures the
immediate stop of all the functions of the operating machine and the
deactivation of the radio control device. The breakage, even partial,
or the imperfect efficiency of this button will endanger the safety of
the radio control device, making it no longer compliant with the
regulations.
Entrust reject material or the product to be scrapped
to the authorised disposal centres in your territory.
REPLACING THE BATTERY
The battery is inside the transmitter: to replace it, it is necessary to open
the unit. This operation must be carried out in a clean place, with no
humidity and only by specialized personnel, authorized by REMdevice.
REMdevice® – ITALY
page 17 of 36
version 2.3
January 2018
BATTERY
CONNECTOR
NON-RECHARGEABLE
BATTERY
Figure 11
• Use the sticker applied to the battery body peeling off the protective
film and removing the residues of the old adhesive.
• Before closing the keypad, be careful in folding the red and black
wires back against the battery and prevent them from being crushed
while closing.
Strong shocks to the transmitter and its battery can permanently
damage the battery.
Risk of fire, explosion and serious burns.
The lithium battery is not rechargeable: do not dismantle, recharge,
apply voltage, short-circuit, expose to high temperatures or flames,
do not burn or immerse in water.
If the unit is not used for over 3 months, proceed to "awake"
the battery by repeating the transmitter's START procedure
until stabilized, that is until the transmitter is stabilized and
remains ON without showing any error of low battery. The operation
normally lasts a few minutes.
The life expectancy of the battery can be reduced if subjected to extreme
temperatures. Batteries must be stored in cool, clean and ventilated rooms
with a temperature of between 10°C and 30°C.
If batteries are stored for over 8 years they might experience a loss of
performance.
page 18 of 36
REMdevice® – ITALY
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
CHANGING THE TRANSMITTER
OPERATING FREQUENCY
In the event of malfunction, breakage or loss of the transmitter, it is
possible to replace it with a new one.
In order to operate, the radio control system with the remotecontrolled machine, must respect the laws and the regulations
in the country where it is used.
The programming of the code involves only the transmitter, while the
receiver is combined and tuned automatically, thanks to the exclusive
new patented “REMSYS CODE” System. For this reason the serial
number of the radio control device is marked only on the Receiver.
The replacement of the transmitter does not involve any operation of
modifying or labelling the transmitter itself.
• Disconnect the power from the receiver: if it is powered by the
electric panel of the machine, turn off the main switch.
• Release the red Stop/Emergency
green LED
mushroom button of the transmitter.
(ON)
• Press the buttons 2 and 7 together and
simultaneously the START button S,
and release.
1 2
The green LED ON starts to blink very
rapidly (flickering).
3 4
• Switch on the power to the receiver.
Figure 12
• When the transmitter recognises the
receiver, the green LED ON lights with
5 6
a fixed light.
• Switch off the transmitter by pressing
the red Stop/Emergency mushroom
button.
• Wait about 10 seconds, after which the new transmitter is ready
for use.
If the radio control device does not work, repeat the entire
operation.
During this procedure the system will automatically find an
interference-free radio channel.
To restart the machinery press the S START button and
keep it pressed until the machinery starts up. This
operation may take a few seconds.
REMdevice® – ITALY
page 19 of 36
Figure 13
T 3,5,7
REMdevice S.r.L can not be held responsible if the radio controls
are set to prohibited frequencies in the country of use.
Models: TTX7
Band 433,050 – 434,790 MHz RF power < 1 mW (e.r.p.)
CH1
CH2
CH3
CH4
CH5
CH6
433,0625 433,0875 433,1125 433,1375 433,1625 433,1875
CH7
CH8
CH9
CH10
CH11
CH12
433,2125 433,2375 433,2625 433,2875 433,3125 433,3375
CH13
CH14
CH15
CH16
CH17
CH18
433,3625 433,3875 433,4125 433,4375 433,4625 433,4875
CH19
CH20
CH21
CH22
CH23
CH24
433,5125 433,5375 433,5625 433,5875 433,6125 433,6375
CH26
CH27
CH28
CH29
CH25
CH30
433,6875 433,7125 433,7375 433,7625 433,6625 433,7875
Band 434,040 – 434,790 MHz RF power < 10 mW (e.r.p.)
CH31
CH32
CH33
CH34
CH35
CH36
434,0625 434,0875 434,1125 434,1375 434,1625 434,1875
CH37
CH38
CH39
CH40
CH41
CH42
434,2125 434,2375 434,2625 434,2875 434,3125 434,3375
CH43
CH44
CH45
CH46
CH47
CH48
434,3625 434,3875 434,4125 434,4375 434,4625 434,4875
CH49
CH50
CH51
CH52
CH53
CH54
434,5125 434,5375 434,5625 434,5875 434,6125 434,6375
CH55
CH56
CH57
CH58
CH59
CH60
434,6625 434,6875 434,7125 434,7375 434,7625 434,7875
page 20 of 36
REMdevice® – ITALY
Instruction Manual
Radio control devices T3, T5 and T7
Models: TTX7
version 2.3
January 2018
(…continues)
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
Conformity
Band 869,700 – 870,000 MHz RF power < 5 mW (e.r.p.)
CH61 (1) CH62 (2) CH63 (3) CH64 (4)
CH65 (5)
CH66 (6)
869,7125 869,7375 869,7625 869,7875
869,8125
869,8375
CH67 (7) CH68 (8) CH69 (9) CH70 (10) CH71 (11) CH72 (12)
869,8625 869,8875 869,9125 869,9375
869,9625
869,9875
Note: The receiving unit sequentially uses the 72 available channels
The transmitter unit displays the channel in use 1-60 or 1-12 according to the set band
All the T series radio controls operating in the frequency band:
433.050 - 434.790 MHz and/or 869.700 - 870 MHz
are in conformity with the Radio Equipment Directive 2014/53/EU
(RED).
The EU Declaration of Conformity (DoC) it’s available for download at
the Internet address: www.remdevice.com/doc
All the T series radio controls operating in the frequency band:
Models: TTX8
902 - 928 MHz
Band 902 – 928 MHz RF power meets FCC and IC requirements
CH1
CH2
CH3
CH4
CH5
CH6
902,500 903,000 903,500 904,000 904,500 905,000
CH7
CH8
CH9
CH10
CH11
CH12
905,500 906,000 906,500 907,000 907,500 908,000
CH13
CH14
CH15
CH16
CH17
CH18
908,500 909,000 909,500 910,000 910,500 911,000
CH19
CH20
CH21
CH22
CH23
CH24
911,500 912,000 912,500 913,000 913,500 914,000
CH25
CH26
CH27
CH28
CH29
CH30
914,500 915,000 915,500 916,000 916,500 917,000
CH31
CH32
CH33
CH34
CH35
CH36
917,500 918,000 918,500 919,000 919,500 920,000
CH37
CH38
CH39
CH40
CH41
CH42
920,500 921,000 921,500 922,000 922,500 923,000
CH43
CH44
CH45
CH46
CH47
CH48
923,500 924,000 924,500 925,000 925,500 926,000
CH49
CH50
926,500 927,000
Models: TTX9
Band 418,950 – 419,275 MHz RF power < 20 mW (e.r.p.)
CH1
CH2
CH3
CH4
CH5
CH6
418,950 418,975 419,000 419,025 419,050 419,075
CH7
CH8
CH9
CH10
CH11
419,100 419,125 419,150 419,175 419,200
REMdevice® – ITALY
page 21 of 36
comply with the essential requirements of the following standards:
• FCC (Federal Communication Commission) Part 15
• IC (Industry Canada) RSS-102
Transmitter unit
T 3,5,7
Model
TTX8
FCC ID = RTF-TTX8
IC number = 11555A- TTX8
Federal Communications Commission (FCC)
This device complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including
interference that may cause undesired operation.
Any changes or modifications not expressly approved by the party
responsible for compliance could void the user’s authority to operate
the equipment.
Industry Canada (IC)
This device complies with RSS-210 of the Industry Canada Rules.
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including
interference that may cause undesired operation.
Place the antenna of the receiving unit in a position that
ensures a minimum separation distance of 20 cm with all the
people that can be in the working area.
page 22 of 36
REMdevice® – ITALY
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
PROGRAMMING THE RADIO CONTROL DEVICE
Changing the frequency
The operation of changing frequency is carried out only on the
transmitter, the receiver is tuned
automatically.
red LED
(TENS)
• Release the red Stop/Emergency
mushroom button.
• Press the buttons 1 and 7 together and
simultaneously the Start button S, and
green LED
(UNITS)
release.
• The set channel is indicated first with
the tens (number of pulses of the red
LED), then with the units (number of
Figure 14
pulses of the green LED).
Example: the channel 23 is displayed with
two pulses of the red LED and three
pulses of the green LED.
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
Warning: the frequency changing operation must be carried out
with the transmitter programmed in average or maximum power.
Warning: this operation isn’t possible if the “LOW POWER START-UP”
function has been activated in the transmitter.
See the following chapter “Programming the transmitter functions”.
Setting the frequency band (models TTX7 only)
Repeat the first 2 steps of the previous paragraph, then
press and hold only the button 7, the green and the red LEDs will
light up together accompanied by a short melody (buzzer sound)
then only the red LED or the green LED will blink
o green LED blink = 433-434 MHz band
o red LED blink = 870 MHz band
release the button 7 at this point
To change this setting, repeat the sequence from the beginning.
The frequency band to be set varies depending on
the laws and standards in the country where the
product is due to be used.
The frequency values are given in the
tables on pages 20 and 21.
At the end of this sequence the transmitter has entered frequency
changing mode:
• Each time button 1
function is obtained
• Each time button 2
function is obtained
is pressed, the CHANNEL –1
(units)
is pressed, the CHANNEL +1
(units)
• Each time button 3 is pressed, the CHANNEL –10
function is obtained (tens)
• Each time button 4 is pressed, the CHANNEL +10
function is obtained (tens)
The set channel is indicated first with the tens (number of pulses of
the red LED), then with the units (number of pulses of the green
LED).
• Once the desired frequency value has been set, press the red
Stop/Emergency mushroom button and wait at least 3 seconds,
then release it.
• Press the START button S for a few seconds and hold it down
until the machine starts.
follow
REMdevice® – ITALY
page 23 of 36
page 24 of 36
REMdevice® – ITALY
Instruction Manual
Radio control devices T3, T5 and T7
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
version 2.3
January 2018
Programming the transmitter functions
Programming the transmitter functions II
It is possible to program the following functions only using a
transmitter unit T5 or T7:
1 - Self cut-out
2 - Radio frequency output power
3 - Enabling of AUXILIARY 7 button (relay CR13)
4 - Operation of AUXILIARY 7 button (relay CR13 or A-B)
5 - Low power start-up (programmable only with T7 transmitter)
It is possible to program the following functions only using a
transmitter unit T5 or T7:
1 – Only one command at a time
2 – Not used
To enter function programming mode:
• Supply power to the transmitter by releasing
the red Stop/Emergency mushroom button.
• Press the buttons 3, 4, 7 together and
simultaneously the Start button S, then
release.
After this sequence the green LED blinks
rapidly.
Programme the functions following the table
given below.
Each time the button chosen (1, 2, 3, 4, 5) is
pressed the associated function changes status
as displayed by the red LED.
To quit programming mode, press the red
Stop/Emergency mushroom button.
red
LED
green
LED
Figure 15
Button to press
programmed function
red LED
Off
red LED
On
Button 1
SELF CUT-OUT
ACTIVE
ACTIVE
EXCLUDED
after 3 minutes of
inactivity
after 30 minutes of
inactivity
Button 2
RADIO POWER
MINIMUM
Button 3
AUXILIARY
BUTTON
Button 4
AUXILIARY
BUTTON
Button 5
LOW POWER
START-UP
AVERAGE
(factory setting)
red LED
Blinking
green
LED
Figure 16
Button to press
programmed function II
red LED
Off
Button 1
ONE command
(factory setting)
Only one command
at a time
Not used
Button 2
Not used
Not used
Not used
EXCLUDED
red LED
On
red
LED
red LED
Blinking
ACTIVE
MAXIMUM
Button 7 ACTIVE
Button 7
EXCLUDED
Button 7
ACTIVE
Button 7 ACTIVE
Button 7 ACTIVE
Button 7 ACTIVE
Relay CR13
Pulse
Relay CR13
Step by step
Relay A – Relay B –
Relay A+B
EXCLUDED
ACTIVE
Not used
REMdevice® – ITALY
To enter function programming II mode
• Supply power to the transmitter by releasing
the red Stop/Emergency mushroom button.
• Press the buttons 3, 2, 7 together and
simultaneously the Start button S, then
release.
After this sequence the green LED blinks
rapidly.
Programme the functions following the table
given below.
Each time the button chosen (1, 2) is pressed
the associated function changes status as
displayed by the red LED.
To quit programming mode, press the red
Stop/Emergency mushroom button.
Relay A – Relay A+ B
with CR1 or CR3
page 25 of 36
page 26 of 36
REMdevice® – ITALY
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
CHANGE OF RECEIVER FUNCTIONS
Open
Closed
Open
Closed
The system consists of several transmitting units and one
receiving unit connected to the machine.
RECEIVER OPERATION
Frequency change blocked.
The last frequency set becomes the working frequency
and can no longer be changed.
After this operation it is necessary to perform the
procedure described in the chapter “Changing the
transmitter” (page 19).
Frequency change released.
Button 7 performs the function of 3rd and 4th speed
(self-retaining relays) for the first control activated.
When the button for the opposite control is pressed,
the 3rd and 4th speed self-retaining relays are
disconnected step by step.
If two or more controls are activated at the same time,
the function of the button T7 has no effect.
The second click of each button activates a relay of its own.
START
CR13
START
CR4 3^
CR13 4^
1^ CR1
2^ CR2
CR3 1^
CR2 2^
CR1
CR2
CR3
CR4
CR8 3^
4^
1^ CR5
2^ CR6
CR7 1^
CR6 2^
CR5
CR6
CR7
CR8
CR12 3^
4^
1^ CR9
2^ CR10
CR11 1^
CR10 2^
CR9
CR10
CR11
CR12
4 self-retaining speeds
Recommended for CRANES
REMdevice® – ITALY
(Receiver) WIRE JUMPER 2 CLOSED
(Receiver) - WIRE JUMPER 2 OPEN
BUTTONS-RELAYS CORRESPONDENCE
(Receiver)
version 2.3
January 2018
PLUS multi transmitter system
Operate on the “FUNCTION CHANGE” wire jumpers inside the receiver.
Wire Jumper
Instruction Manual
Radio control devices T3, T5 and T7
Instructions to transfer control of the hoisting
machine from one transmitter unit to the other
There are two ways to perform the function:
• Turn off the machine (thus removing the power to the receiver).
Turn on the machine that supplies the receiver. After this operation
the machine is ready to be controlled by the first transmitter unit of
the system that activates the START command.
• Carry out the RELEASE procedure (described below)
RELEASE procedure
Only the transmitter unit which is controlling
the machine can perform the function of
RELEASE.
Procedure:
• Rotate to release the Stop / Emergency
button: the transmitter is powered.
• Press the S (START) and buttons 7
together. The function will be signaled by a
flashing green LED (ON) and a beeping sound.
After this operation the machine will beep
twice and is ready to be driven by the first
transmitter unit of the system that activates
the START command.
green LED
(ON)
Figure 18
Activation
1- Turn and release the Stop / Emergency button (Figure 1): power
is supplied to the transmitter.
2- Press the S (START) button. Activation is indicated by the blinking
of the green LED (ON) at intervals of about 1 second. If the
transmitter gives a Beep accompanied by the lighting of the red LED,
check to make sure that other buttons have not been pressed. If the
receiver is ready to use, you should hear the sound of the obligatory
acoustic warning installed on the operating machine.
Recommended for
Bridge Cranes
page 27 of 36
page 28 of 36
REMdevice® – ITALY
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
ADDITION OF A TRANSMITTING UNIT
sMEMO multi transmitter system
Is possible to add a transmitter to the PLUS or sMEMO system with
the new exclusive patented "REMSYS CODE" technology. For this
reason the serial number of the transmitter is shown only on the
receiver unit.
• Remove power to the receiver: if it is powered through the
machine electrical panel switch off the main switch .
• Unlock the Transmitter’s red mushroom
green LED
Stop / Emergency button.
(ON)
• Press the buttons 2 and 7 together, then at
the same time the S button to START and
release all of them.
1 2
• The green LED (ON) flashes quickly.
• Turn on the power to the receiver.
3 4 Figure 19
• When
the
receiver
recognizes
the
transmitter the green LED (ON) will light on
steady.
5 6
• Turn off the transmitter by pressing the red
Stop / Emergency button.
• Wait about 10 seconds then the new
transmitter is ready for use.
The system consists of several transmitting units and one
receiving unit connected to the machine.
Instructions to transfer control of the hoisting
machine from one transmitter unit to the other
To perform this function, simply switch off the transmitter unit that is
controlling the machine. The first unit that belongs* to the system
that activates the START command takes control of the machine,
excluding all the others.
*) which has been previously paired to the receiving unit by following the
instructions in the paragraph "ADDITION OF A TRANSMITTING UNIT" on
page 29
The PLUS and sMEMO options must be requested
at the order of the radio control:
These options can NOT be added later.
ADDITION OF A TRANSMITTING UNIT:
it is achieved as for the PLUS system, see on page 29
If the radio remote control does not work repeat the whole operation.
During this procedure, the system will automatically switch to
a radio channel free from interference.
To start the machine again you must press the S button to START
and hold it until the machine starts.
The process takes less than a minute.
The PLUS system complies with:
EN 60204-32 (Safety of Machinery)
SYSTEM PLUS does not allow simultaneous
use of transmitters!
REMdevice® – ITALY
page 29 of 36
page 30 of 36
REMdevice® – ITALY
Instruction Manual
Radio control devices T3, T5 and T7
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
version 2.3
January 2018
DIAGNOSTICS
OPERATING PRINCIPLE
If the radio-controlled machine is not working correctly, it is
necessary to understand whether the problem depends on the
machine or on the radio control device.
For thus purpose, connect the wired control and check that the
machine works correctly without the radio control device.
If the machine works correctly without the radio control device, it is
necessary to check the operation of the radio control device following
the diagnostic procedure described below.
Description of the Transmitter
The commands given with the buttons are processed by the
microprocessor which constructs the coupling telegram including the
univocal code and sends it to the radio transmission module.
Description of the Receiver
Diagnostics
Transmitter
Receiver
Release the mushroom
button to feed the
Transmitter
Switch off the
transmitter, feed the
receiver
Press the START
button
Is the led PWR
lit?
Check correct power
supply and the power
supply fuse
NO
YES
Do the green
and red leds blink
alternately?
YES
Perform pushbutton
panel release
command
YES
START-UP at low
power, approach the
machine
NO
Does the
green led make one long
and three short
blinks?
YES
Is led PLL
blinking??
Is the led PWR
lit?
NO
The coupling telegram received by the radio receiving module is
processed by both microprocessors μPA and μPB which check its
authenticity, comparing it with the univocal code. If the data received
are valid, microprocessor A activates the Safety Relays while
microprocessor B activates the relays of the controls.
In the case of active or passive emergency commands, lack of radio
signal or disturbance, the microprocessors A and B both block the
operating machine.
The processing of the data is carried out independently in the two
microprocessors. This means that safety is always guaranteed even
in the case of a breakdown of one of the two microprocessors
(redundant safety system).
Radio control device block diagram
NO
Transmitter
YES
Receiver
NO
Is the red led
blinking?
YES
Change the battery
Press the transmitter
START button
Has frequency been
changed?
YES
Figure 21
NO
NO
Led LINK
lit?
Is the red led lit with
fixed light?
YES
NO
RTX
RTX
PB
Change the
frequency
YES
NO
Have you checked
STOP fuse?
NO
YES
YES
YES
PA
Check STOP fuse
Check the receiver
Apply to a service
centre
Are all manoeuvres
working?
Figure 20
REMdevice® – ITALY
PB
NO
YES
Machine working
PA
CO DE
NO
CO DE
Does the machine
start?
NO
CODE
Is the green
led blinking regularly 1
second?
Apply to a service
centre
page 31 of 36
Buttons
page 32 of 36
Safety
relay
Control
relay
REMdevice® – ITALY
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
Description of the coupling telegram
The telegram has a constant length, composed of 144 bits:
• 48 bits are dedicated to the start line;
• 48 bits are assigned to the coupling address between receiver and
transmitter;
• 8 bits are used for the progressive count of the telegrams;
• 24 bits implement a protection algorithm with a marked probability
of detecting errors lower than 10-8 (less than 1 in 100,000,000);
• 16 bits are used for the control code.
The 48 address bits are used to couple the transmitter to the receiver
with a code which is set by the manufacturer and assigned univocally
to each radio control device produced using the new and exclusive
“REMSYS CODE” system.
IDENTIFICATION OF THE FUSES
See the receiver figure (depending on model): 5, 7 or 9
• STOP RELAY fuse
5x20 4 A
• Power supply fuse
Power supply DC 12-24V
Power supply AC 24-115V
5x20 1.6 A
5x20 1 A
•
Optional
Power supply AC 230V
Command
STOP
Button/Lever (UMFS)
PL
Category
SIL
PL
(EN ISO 13849-1)
SIL
(EN IEC 62061)
Transmitter unit
Housing protection rating: IP 65 Material: PA6 GF
Dimensions: (L×H×P) 83 × 174 × 42 mm (L×W×H) 3.27 × 6.85 × 1.65 in
Weight: 350 g 0.77 lb
Oscillator: digital PLL Antenna: integrated
Radio frequency output power (depending on model): from 1 to 10 mW
Power consumption: from 13.5 mA to 24 mA Supply voltage: 3.6 VDC
Working range and typical run time @20°C (68°F):
• Maximum RF power: 70 m, 500 hours
• Average RF power: 40 m, 850 hours
• Minimum RF power: 20 m, 1000 hours
Low battery warning: at ≈ 30 hours left Battery: integrated lithium 3.6V
Receiver unit
Radiofrequency receiver: Single Chip
Antenna (according to model): integrated or external
Command relay contact capacity: 4A (DC1/AC1) / 115V
Stop relay contact capacity: 4A (DC1/AC1) / 115V
5x20 0.5 A
 * the same current can be supported also in category DC13 (inductive load)
TECHNICAL CHARACTERISTICS
Multi-band operating frequency (depending on model):
TTX7 433.050 – 434.790 MHz/ Channel spacing 25kHz/ No. of channels 60
TTX7 869.700 – 870.000 MHz/ Channel spacing 25kHz/ No. of channels 12
TTX8 902 – 928 MHz/ Channel spacing 500kHz/ No. of channels 50
TTX9 418.950 – 419.200 MHz/ Channel spacing 25kHz/ No. of channels 11
The frequency band varies depending on the standards in the
country where the product is due to be used.
Hamming code distance: > 4 Modulation: GFSK Manchester code
Maximum number simultaneous commands (depending on model): 8
Response time to commands: 50 ms
Active emergency stop command response time: 50 ms
Command passive emergency response time: 1 s
Operating and storage temperature: -20°C to +70°C (-4°F to +158°F)
REMdevice® – ITALY
page 33 of 36
connecting a diode in parallel to the load. For use in category AC15, we
recommend connecting a suitable RC circuit in parallel to the load for extra
voltage damping. (Ref. IEC/EN60947).
Power supply (depending on model): DC 12-24V ±25% or AC 24-115V ±10%
Optional only RUBYBOX-T7: AC 230V ±10% 50-60 Hz 0.2A
RUBYBOX-T7: waterproof enclosure for external installation
Material: PA6 GF V0 - Degree of protection: IP65
Dimensions: 166 × 279 × 91 mm (L×W×H) 6.53 × 10.98 × 3.58 in
ECOBOX-T7: waterproof enclosure for external installation
Material: PA6 GF V0 - Degree of protection: IP65
Dimensions: 129 × 178 × 51 mm (L×W×H) 2.08 × 7.01 × 2.01 in
RXDIN-T7: ModulBox housing to be fitted on DIN EN 50022 rail
Material: ABS - Degree of protection: IP20
Dimensions: 158 × 90 × 75 mm (L×W×H) 6.22 × 3.54 × 2.95 in
page 34 of 36
REMdevice® – ITALY
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
Instruction Manual
Radio control devices T3, T5 and T7
version 2.3
January 2018
WARRANTY TERMS
REMdevice covers the device with a 12-month warranty.
The date of the transport document is used as the start date of the warranty
period.
The warranty is valid only for devices affected by defects in manufacturing. The
radio control must NOT have undergone attempted repairs, been tampered
with or had parts replaced by personnel who have not been authorized by
REMdevice.
The warranty shall be voided in the event of misuse or incorrect installation.
Devices under warranty must be repaired at an authorized support centre or at
REMdevice's own facility.
Parts affected by defects in manufacturing will be replaced free of charge; this
does not include transport costs for sending and returning the device.
The warranty does not cover wear parts and batteries.
REMdevice shall not accept claims for compensation for downtime since
machinery is required to have its own manual controls.
REMdevice shall not be liable for damage, loss or theft to/of new or repaired
devices, or devices due to be repaired, while in transit.
REMdevice shall not perform work (under warranty or outside warranty) on
devices with missing serial numbers or without previous arrangements having
been made with the person requesting the work.
NOTES:
Manufacturer: REMdevice® S.r.L
Email: info@remdevice.com
http://www.remdevice.com
INSERT HERE
REMdevice® S.r.L
via Alfredo Munari n. 72
36055 Nove (VI)
ITALY
THE ANNEXES
TEL +39 0424 500 262
FAX +39 0424 508 631
(if required)
REMdevice® – ITALY
Copyright © 2018 – REMdevice® S.r.L – All rights reserved.
While the information herein has been checked thoroughly for accuracy and
completeness, REMdevice disclaims liability for any errors or omissions.
REMdevice reserves the right to edit the specifications described herein at any
time without prior notice.
No part of the information herein may be reproduced, transmitted, transcribed,
stored in a retrieval system, or translated into any language in any form,
without the prior written permission of REMdevice ® S.r.L
page 35 of 36
page 36 of 36
REMdevice® – ITALY

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