REMdevice s r l TTX8 Radio remote control transmitter User Manual Manuale Istruzioni T357 v23 en
REMdevice s.r.l. Radio remote control transmitter Manuale Istruzioni T357 v23 en
User Manual
Transmitter units:
•
T
3
•
T
5
•
T
7
Receiver units:
•
RUBYBOX-T7
•
ECOBOX-T7
•
RXDIN-T7
I
NSTRUCTION MANUAL
T
SERIES
RADIOCONTROLS
EN
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
page 2 of 36
REM
device
®
– ITALY
SUMMARY
• Description ........................................................................... 3
• How to use the device correctly and safely............................. 3
• Installation of the radio control device .................................. 6
• Arrangement of commands in the transmitter......................... 7
• Receiver unit
(arrangement of components and commands)
................. 8
• Inspection of the radio control device ...................................16
• Keeping the radio control device in good working order ........17
• Replacing the battery...........................................................17
• Changing the transmitter......................................................19
• Operating frequency ............................................................20
• Conformity ..........................................................................22
• Programming the radio control device
(transmitter and receiver)
...23
• PLUS multi transmitter system..............................................28
• sMEMO multi transmitter system...........................................30
• Diagnostics..........................................................................31
• Operating principle .............................................................32
• Identification of the fuses ....................................................33
• Technical Characteristics .....................................................33
• Notes and Annex
(if required)
..................................................35
• Guarantee conditions ..........................................................36
ATTENTION!
The radio remote control system is to be installed,
and subsequently used, by suitably authorized and
qualified personnel only; incorrect use or installation
can result in serious injury or damage to property.
READ this instruction manual CAREFULLY before
installing or using the REMdevice remote control and
comply with the instructions herein.
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
REM
device
®
– ITALY page 3 of 36
DESCRIPTION
The remote control system comprises one or more transmitter units,
which can be a T
3
, T
5
or T
7
model and the receiver, which can be the
RUBYBOX-T7, the ECOBOX-T7 or the RXDIN-T7 model.
HOW TO USE THE DEVICE CORRECTLY AND SAFELY
The remote control has been designed strictly for use by qualified
operators only, who are required to first read the instructions on how
to use the device and comply with the safety standards prescribed by
the law in the area where work is carried out.
The device's installation on heavy machinery must be carried out by
qualified technical personnel who are familiar with the functional
features of both the remote control and the machinery and are
authorized to fill out the form attesting to its correct installation.
REMdevice shall not be liable for bodily injury or damage to property
as a result of:
• misuse or inexpert use of the device
• incorrect wiring or electrical connections
• tampering
• changes to the remote control's design features
• replacement of parts with non-original spare parts
• failure to perform maintenance
• failure to replace worn, faulty or defective parts
• the device being used with its intrinsic safety features
disabled or its original features altered in any way.
Warning: This device works using radio signals. It can operate the
machinery it is connected to even if barriers are blocking its line of sight,
such as brick walls, metal or wooden panels, other machinery, equipment,
buildings and vehicles. It is important the operator exercise the utmost care
when activating the controls in order to avoid uncontrolled movements.
Activating the remote control
• Stand with the transmitter unit so that there is a perfectly
clear full line of sight between it and the machinery
• do not linger under overhead loads
• do not operate from an unstable position
• take proper note of the control's identification labels located
next to each button or actuator
• do not press any button or actuator if you do not know
exactly what it does
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
page 4 of 36
REM
device
®
– ITALY
Transmitter T3 - Transmitter T5
Transmitter T7
GREEN LED
(ON)
RED LED
BATTERY
STOP/EMERGENCY
BUTTON
START
BUTTON
GREEN LED
AUX FUNCTION
AUX
BUTTON
Figure 1
CONTROL
BUTTONS
CONTROL
BUTTONS
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
REM
device
®
– ITALY page 5 of 36
Activation
1- Turn and release the Stop / Emergency button (Figure 1): power is
supplied to the transmitter.
2- Press the START button. Activation is indicated by the blinking of the
green LED (ON) at intervals of about 1 second. If the transmitter gives a
Beep accompanied by the lighting of the red LED, check to make sure
that other buttons have not been pressed. If the receiver is ready to use,
you should hear the sound of the obligatory acoustic warning installed on
the operating machine.
Use of the radio control device
Press the control buttons for the desired function, taking care as they
may be of the type with a sequential double click: by increasing the
pressure on the button, a second contact is made that is normally
assigned to increasing the speed of a machine movement.
If any kind of difficulty occurs in controlling the operating
machine (for mechanical or electrical reasons, or at any rate
independent of the intentions of the operator), immediately
press the red Stop/Emergency mushroom button.
The radio control device has an automatic interlock on the controls of
opposite or incompatible functions: for example, Ups/Down, Left/Right,
Forward/Back.
Periodically check the efficiency of the red Stop/Emergency mushroom
button.
Switching off
Press the red Stop/Emergency mushroom button.
At the end of the manoeuvres, and before putting the transmitter away,
always switch it off.
Do not leave the transmitter unattended when switched on and
unlocked.
Put the transmitter away in a safe place, inaccessible to unauthorised
persons.
Never entrust the transmitter to unskilled personnel.
Self cut-out
When this function is activated (factory setting), the transmitter
switches off automatically after 3 minutes of inactivity. It is restarted
when the START button is pressed.
In self cut-out condition, the equipment still uses a small amount of
energy: to avoid this unnecessary consumption, press the red
Stop/Emergency mushroom button.
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
page 6 of 36
REM
device
®
– ITALY
Locking and Unlocking the keypad
It is possible to block the use of
the transmitter as follows:
• supply power to the transmitter by
turning and releasing the red
Stop/Emergency mushroom button
• press the buttons 1, 2, 7 together and
simultaneously the Start button S, then
release.
If you try to activate the transmitter after
this operation, the red LED (BATTERY) and
the green one (ON) blink alternately and the
transmitter emits an acoustic warning.
To unlock the use of the transmitter,
repeat the sequence.
Battery Life
The battery is inside the transmitter. When it is run down, this is
indicated on the transmitter by the regular blinking of the red LED
(BATTERY). After the first signal, the radio control device is able to
work perfectly for over 30 hours consecutively.
The working life of the transmitter with a new and fully charged
battery depends on the radio power selected.
INSTALLATION OF THE RADIO CONTROL DEVICE
REMdevice is at the disposal of installation technicians to supply
useful information that will ensure the correct installation and
commissioning of the radio control device.
The installation of the radio control device on operating machines
must be carried out in compliance with the Machines Directive and
the harmonised regulations. Installation must be performed by
qualified technical personnel, who know the technical characteristics
of the radio control device and of the operating machine, and who
are enabled to compile the document certifying correct installation.
The installer is responsible for any damage to persons or things
resulting from receiver wiring errors, from failure to observe the
safety regulations, from the use of unsuitable material for installing
the receiver, and from non inspection or incomplete inspection of the
radio-controlled machine.
1
2
3
4
5
6
7
S
Figure 2
red
LED
green
LED
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
REM
device
®
– ITALY page 7 of 36
The presence of obstacles significantly reduces the working range
of the radio remote control. Install the antenna (or the receiver if the
antenna is internal) on the outside of metal structures and in such a
way as to be in direct view from the position in which the operator is
in control of the machine.
The frequency band set varies according to the
regulations in force in the country where the
product is intended.
In order to be able to operate, the radio remote control and machine
must comply with the laws and regulations in force in the
country where it is used.
REMdevice S.r.L can not be held responsible if radio controls are
set at prohibited frequencies in the country of use.
ARRANGEMENT OF COMMANDS IN THE TRANSMITTER
CR1
CR2
CR3
CR4
CR5
CR6
CR7
CR8
CR13
START
CR1
CR2
CR3
CR4
CR13
START
CR1
CR2
CR3
CR4
CR5
CR6
CR7
CR8
CR9
CR10
CR11
CR12
CR13
START
T3 T5 T7
See also the paragraph:
CHANGE OF RECEIVER FUNCTIONS
at page 27
Figure 3
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
page 8 of 36
REM
device
®
– ITALY
TX OFF
TX ON
Command
TX ON
TX OFF
Power ON
Power OFF
REM
device
RADIO CONTROL EQUIPMENT
Frequency
Serial Number
Power Supply
!
RUBY-BOX RECEIVER
TECHNICAL DATA
Protection degree: IP67
Material: ABS V0
REMsys CODE
Link System
PATENTED - BREVETTATO
90 mm
260 mm
O
N
L
I
N
K
P
L
L
P
o
w
e
r
O
N
T
X
O
F
F
P
o
w
e
r
O
N
T
X
O
N
P
o
w
e
r
O
N
C
o
m
m
a
n
d
Power
Supply
Serial N.
Freq.
Protection degree: IP20
Relay contact 4A 115Vac
Stop Relay: 4A 115Vac
REM
device
RADIO CONTROL EQUIPMENT
TECHNICAL DATA
®
REM
device
RADIO CONTROL EQUIPMENT
Frequency
Serial Number
Power Supply
REMsys CODE
PATENTED
BREVETTATO
ECOB
O
X
-
T
7
!
Protection degree:
IP65
166,00 m
m
RECEIVER UNIT
Three receiver models are available:
• ECOBOX-T7 watertight receiver, 7 function, for outdoor use
• RUBYBOX-T7 watertight receiver, complete, for outdoor use
• RXDIN-T7 DIN receiver for indoor use with external aerial
The receiver must be placed in a position where it is easily accessible
for the maintenance and repair personnel.
Figure
4
SERIAL
NUMBER
Receiver
RXDIN-T7
EXTERNAL
AERIAL
Receiver
ECOBOX-T7
Receiver
RUBYBOX-T7
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
REM
device
®
– ITALY page 9 of 36
The RUBYBOX-T7 and ECOBOX-T7 receivers must not be positioned
inside screened metal structures (boxes, cupboards, trellises, tubes,
grids, etc.), so as not to jeopardise the reception of the radio signal.
They must be installed with the entry of the multicore cable
facing down, so as to avoid water infiltrations through the
cable clamp. Never make a hole in the box.
To fix them, use the assembly kit supplied. Measurements for drilling the
holes are indicated in Figure 4. Avoid precarious fixing systems.
For correct and safe wiring of the receiver, use a multicore
cable and plug of the same type as those used for the
wired pushbutton panel supplied with the machine.
Use caps to terminate the leads to be tightened to the
receiver terminals and check the fastening accurately.
The characteristics of the receiver relay contacts are given
in the paragraph TECHNICAL CHARACTERISTICS on page 31.
The rated current can also be supported in DC13 (inductive
load) by connecting a diode in parallel to the load.
For use in the AC15 category it is advisable to connect in
parallel to the load of an appropriate RC damping circuit of
contact opening. (Ref. IEC / EN60947).
The RXDIN-T7 receiver is suitable for installation inside the electrical
cabinet on the DIN rail and is equipped with an external antenna to be
positioned outside the frame itself, create a proper 16 mm diameter
fixing hole.
The simultaneous control of an operating machine with the radio control
device and the wired pushbutton panel is NOT allowed.
Pay particular attention to the connection of the STOP/EMERGENCY
circuit, following and respecting the machine’s original wiring diagram.
Supplying power to the Receiver
Check that there is a suitable isolating device on the machine. Use a
voltmeter to check that there is a suitable voltage on the machine’s
electric panel to supply the receiver. These feeding voltage values are
given in the paragraph TECHNICAL CHARACTERISTICS and printed next
to the connecting terminals, inside the receiver.
The phase and neutral or positive and negative polarities
are indifferent.
The presence of voltage on the receiver is indicated by the green LED
ON with a fixed light.
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
page 10 of 36
REM
device
®
– ITALY
ARRANGEMENT OF COMMANDS IN THE
RECEIVER
ECOBOX-T7 Receiver
12-24 V
DC
or 24-115 V
AC
FUSE FEED
STOP/EMERGENCY
RELAY FUSE
LED PLL
CONTROL
RELAY
OUTPUTS
CONNECTOR
12-24 V
DC
or 24-115 V
AC
SUPPLY
Voltage
CONNECTOR
Figure 5
internal
ANTENNA
internal
ANTENNA
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
REM
device
®
– ITALY page 11 of 36
Arrangement of controls in the receiver ECOBOX-T7
V-ALIM = Receiver power supply
STOP = Stop/Emergency contact (NC with transmitter active)
START = Start Contact (NA)
CLAX = Horn Contact (NA, it closes with the START command)
CR1-13 = Control relay contacts
COM, COM-1, COM-2 = Common contact supply
NA =
Normally Open
NC =
Normally Closed
CLAX
COM CLAX
CLAX
COM CLAX
CLAX
COM CLAX
Figure 6
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
page 12 of 36
REM
device
®
– ITALY
RUBYBOX-T7 Receiver
FUNCTION CHANGE
WIRE JUMPERS
Figure
7
CONTROL
RELAY
OUTPUTS
CONNECTORS
(1) (2)
COMMON
COMMANDS
LED PLL
LED LINK
LED ON
MONITOR
TESTER
CONNECTOR
STOP/EMERGENCY
RELAY
FUSE
230 V
AC
FUSE FEED
(if present)
230 V
AC
POWER SUPPLY
CONNECTOR
(if present)
12-24 V
DC
or 24-115 V
AC
POWER SUPPLY
CONNECTOR
12-24 V
DC
or 24-115 V
AC
FUSE FEED
AUXILIARY
COMMANDS
CONNECTOR
internal
ANTENNA
internal
ANTENNA
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
REM
device
®
– ITALY page 13 of 36
Arrangement of controls in the receiver RUBYBOX-T7
S
T
O
P
S
T
A
R
T
C
L
A
X
L
A
M
P
A
B
I
L
C
R
1
C
R
2
C
R
3
C
R
4
C
R
5
C
R
6
C
R
7
C
R
8
C
R
9
C
R
1
0
C
R
1
1
C
R
1
2
C
R
1
3
N
A
C
R
1
3
N
C
S
T
O
P
B-NC
START
B-COM
CLAX
B-NA
LAMP
A-NC
ABIL
A-COM
CR1
A-NA
CR2
V-ALIM
CR3
V-ALIM
CR4
CR5
CR6
CR7
CR8
CR9
CR10
CR11
CR12
CR13
COMANDI
COMUNI
ALIMENTAZIONE
E AUSILIARI
1
3
2
2
3
0
3
2
8
4
2
6
5
2
4
6
2
2
7
2
0
8
1
8
1
6
1
4
1
2
1
0
2
7
2
5
2
3
2
1
1
9
1
7
1
5
1
3
1
1
9
4
5
4
3
4
1
3
9
3
7
3
5
3
3
3
1
2
9
4
4
4
2
4
0
3
8
3
6
3
4
V-ALIM = Receiver power supply
STOP = Stop/Emergency Contact (NC with transmitter active)
START = Start Contact (NA)
CLAX = Horn Contact (NA, it closes with the START command)
LAMP = Contact for flashing light (NC with transmitter active)
ABIL = Enabling Contact (NA, it closes with any control button)
CR1-12 =
Control relay contacts
CR13, A, B =
Relays contacts assigned to the auxiliary button
NA =
Normally Open
NC =
Normally Closed
Figure 8
COMMON
COMMANDS
POWER SUPPLY
and AUXILIARY
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
page 14 of 36
REM
device
®
– ITALY
RXDIN-T7 Receiver
COMMAND RELAY and POWER
SUPPLY CONNECTOR
COMMAND RELAY
CONNECTOR
LED PLL
LED LINK
LED ON
12-24 V
DC
or 24-115 V
AC
FUSE FEED
STOP/EMERGENCY
RELAY
FUSE
MONITOR
TESTER
CONNECTOR
AERIAL
CONNECTOR
FUNCTION CHANGE
WIRE JUMPERS
(1) (2)
Figure 9
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
REM
device
®
– ITALY page 15 of 36
Arrangement of controls in the receiver RXDIN-T7
A
NC
A
NA
B
NC
B
NA
CR13
NC
CR13
NA
CR12
NC
CR12
NA
CR11
NA
CR10
NC
CR10
NA
CR9
NA
CR8
NC
CR8
NA
CR7
NA
CR6
NC
CR6
NA
CR5
NA
CR4
NC
CR4
NA
CR3
NA
CR2
NC
CR1
NA
V-ALIM
V-ALIM
A
COM
CR12
COM
CR11
COM
CR10
COM
CR9
COM
CR8
COM
CR7
COM
CR6
COM
CR5
COM
CR4
COM
CR3
COM
CR2
COM
CR1
COM
ABIL
ABIL
CLAX
CLAX
START
STOP
STOP
LAMP
NC
B
COM
CR13
COM
START
CR2
NA
LAMP
NA
V-ALIM = Receiver power supply
STOP = Stop/Emergency Contact (NC with transmitter active)
START = Start Contact (NA)
CLAX = Horn Contact (NA, it closes with the START command)
LAMP = Contact for flashing light (NC with transmitter active)
ABIL = Enabling Contact (NA, it closes with any control button)
CR1-12 =
Control relay contacts
CR13, A, B =
Relays contacts assigned to the auxiliary button
NA =
Normally Open
NC =
Normally Closed
COM =
Common contact supply
Figure
10
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
page 16 of 36
REM
device
®
– ITALY
INSPECTION OF THE RADIO CONTROL DEVICE
With the operating machine turned off, insert the plug of the
multicore cable of the receiver in place of that of the wired
pushbutton panel and secure it with the fastening hooks.
Check that the connecting cable between the receiver and the
machine does not hinder or get caught in the mechanical parts during
movement of the machine.
Switch on the operating machine, remaining at a safe
distance, that is outside its radius of action, as an error
in wiring could cause it to start up accidentally.
In the receiver, check that the green LED ON is steady lit
(see Fig. 7, 9) indicating that it is powered.
In the receiver, check that the green LED PLL is blinking (see
Fig. 5, 7, 9) indicating that waiting status of the radio signal.
Switch on the transmitter and check in the receiver that the
green LED LINK has a fixed light (see Fig. 7, 9) indicating the
correct communication between transmitter and receiver.
Checking the efficiency of the Stop/Emergency button and of
the control buttons
Press the Stop/Emergency button (see Fig. 1) and check in the
receiver that the green LED LINK switches off (see Fig. 7, 9)
indicating that the radio control has been deactivated.
To continue the inspection procedure, reset the Stop/Emergency
button, activate the transmitter with the START button and then
press a control button to make the machine perform the assigned
movement: now while it is moving, press the Stop/Emergency button
to check that the machine stops immediately.
After having reactivated the transmitter, press one button at a time
and check that the machine performs the respective movement.
Walk away from the receiver and, still checking the machine
movements, give the various commands in the different zones of the
work area, to ensure that it is fully covered by the radio signal.
At the end of inspection, clearly fill in the wiring diagram of
the receiver and sign the declaration of correct installation.
The serial number of the radio control device to be given
on the documentation is indicated on the Receiver (see
Fig. 4) and is not on the Transmitter.
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
REM
device
®
– ITALY page 17 of 36
KEEPING THE RADIO CONTROL DEVICE IN
GOOD WORKING ORDER
Clean the transmitter periodically to prevent the
accumulation of dirt over time which is difficult to remove
and may cover the graphic symbols on the control
buttons.
If the symbols become illegible, or the adhesive labels come off, it is
recommended to apply new labels available from REMdevice.
Avoid using solvents to clean the device.
The transmitter must not be immersed in water.
Check the perfect seal of the transmitter gasket the absence of
cracks on the shells and the integrity of the rubber of the buttons.
Any liquid infiltrations may severely damage or jeopardise the regular
operation of the electric circuits inside the transmitter.
Special maintenance and repairs must be carried out only
by specialised personnel authorised by REMdevice.
Perform the controls as described in the chapter “Checking the
efficiency of the Stop/Emergency button and of the control buttons”.
Never use the appliance if the Stop/Emergency
button is not efficient.
The correct operation of the mushroom button ensures the
immediate stop of all the functions of the operating machine and the
deactivation of the radio control device. The breakage, even partial,
or the imperfect efficiency of this button will endanger the safety of
the radio control device, making it no longer compliant with the
regulations.
Entrust reject material or the product to be scrapped
to the authorised disposal centres in your territory.
REPLACING THE BATTERY
The battery is inside the transmitter: to replace it, it is necessary to open
the unit. This operation must be carried out in a clean place, with no
humidity and only by specialized personnel, authorized by REMdevice.
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
page 18 of 36
REM
device
®
– ITALY
• Remove the 8 screws and open the transmitter lid
• Remove the connector and replace the battery with a new one
• Use the sticker applied to the battery body peeling off the protective
film and removing the residues of the old adhesive.
• Before closing the keypad, be careful in folding the red and black
wires back against the battery and prevent them from being crushed
while closing.
Strong shocks to the transmitter and its battery can permanently
damage the battery.
Risk of fire, explosion and serious burns.
The lithium battery is not rechargeable: do not dismantle, recharge,
apply voltage, short-circuit, expose to high temperatures or flames,
do not burn or immerse in water.
If the unit is not used for over 3 months, proceed to "awake"
the battery by repeating the transmitter's START procedure
until stabilized, that is until the transmitter is stabilized and
remains ON without showing any error of low battery. The operation
normally lasts a few minutes.
The life expectancy of the battery can be reduced if subjected to extreme
temperatures. Batteries must be stored in cool, clean and ventilated rooms
with a temperature of between 10°C and 30°C.
If batteries are stored for over 8 years they might experience a loss of
performance.
No. 8
LOCKING
SCREWS
LID
NON-RECHARGEABLE
BATTERY
BATTERY
CONNECTOR
Figure 11
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
REM
device
®
– ITALY page 19 of 36
CHANGING THE TRANSMITTER
In the event of malfunction, breakage or loss of the transmitter, it is
possible to replace it with a new one.
The programming of the code involves only the transmitter, while the
receiver is combined and tuned automatically, thanks to the exclusive
new patented “REMSYS CODE” System. For this reason the serial
number of the radio control device is marked only on the Receiver.
The replacement of the transmitter does not involve any operation of
modifying or labelling the transmitter itself.
• Disconnect the power from the receiver: if it is powered by the
electric panel of the machine, turn off the main switch.
• Release the red Stop/Emergency
mushroom button of the transmitter.
• Press the buttons 2 and 7 together and
simultaneously the START button S,
and release.
The green LED ON starts to blink very
rapidly (flickering).
• Switch on the power to the receiver.
• When the transmitter recognises the
receiver, the green LED ON lights with
a fixed light.
• Switch off the transmitter by pressing
the red Stop/Emergency mushroom
button.
• Wait about 10 seconds, after which the new transmitter is ready
for use.
If the radio control device does not work, repeat the entire
operation.
During this procedure the system will automatically find an
interference-free radio channel.
To restart the machinery press the S START button and
keep it pressed until the machinery starts up. This
operation may take a few seconds.
1
2
3
4
5
6
7
S
green
LED
(ON)
Figure 1
2
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
page 20 of 36
REM
device
®
– ITALY
OPERATING FREQUENCY
In order to operate, the radio control system with the remote-
controlled machine, must respect the laws and the regulations
in the country where it is used.
REMdevice S.r.L can not be held responsible if the radio controls
are set to prohibited frequencies in the country of use.
Models: TTX7
Band 433,050 – 434,790 MHz
RF power < 1 mW (e.r.p.)
CH1
433,0625
CH2
433,0875
CH3
433,1125
CH4
433,1375
CH5
433,1625
CH6
433,1875
CH7
433,2125
CH8
433,2375
CH9
433,2625
CH10
433,2875
CH11
433,3125
CH12
433,3375
CH13
433,3625
CH14
433,3875
CH15
433,4125
CH16
433,4375
CH17
433,4625
CH18
433,4875
CH19
433,5125
CH20
433,5375
CH21
433,5625
CH22
433,5875
CH23
433,6125
CH24
433,6375
CH26
433,6875
CH27
433,7125
CH28
433,7375
CH29
433,7625
CH25
433,6625
CH30
433,7875
Band 434,040 – 434,790 MHz
RF power < 10 mW (e.r.p.)
CH31
434,0625
CH32
434,0875
CH33
434,1125
CH34
434,1375
CH35
434,1625
CH36
434,1875
CH37
434,2125
CH38
434,2375
CH39
434,2625
CH40
434,2875
CH41
434,3125
CH42
434,3375
CH43
434,3625
CH44
434,3875
CH45
434,4125
CH46
434,4375
CH47
434,4625
CH48
434,4875
CH49
434,5125
CH50
434,5375
CH51
434,5625
CH52
434,5875
CH53
434,6125
CH54
434,6375
CH55
434,6625
CH56
434,6875
CH57
434,7125
CH58
434,7375
CH59
434,7625
CH60
434,7875
T
3,5,7
Figure 13
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
REM
device
®
– ITALY page 21 of 36
Models: TTX7
(…continues)
Band 869,700 – 870,000 MHz
RF power < 5 mW (e.r.p.)
CH61 (1)
869,7125
CH62 (2)
869,7375
CH63 (3)
869,7625
CH64 (4)
869,7875
CH65 (5)
869,8125
CH66 (6)
869,8375
CH67 (7)
869,8625
CH68 (8)
869,8875
CH69 (9)
869,9125
CH70 (10)
869,9375
CH71 (11)
869,9625
CH72 (12)
869,9875
Note: The receiving unit sequentially uses the 72 available channels
The transmitter unit displays the channel in use 1-60 or 1-12 according to the set band
Models: TTX8
Band 902 – 928 MHz
RF power meets FCC and IC requirements
CH1
902,500
CH2
903,000
CH3
903,500
CH4
904,000
CH5
904,500
CH6
905,000
CH7
905,500
CH8
906,000
CH9
906,500
CH10
907,000
CH11
907,500
CH12
908,000
CH13
908,500
CH14
909,000
CH15
909,500
CH16
910,000
CH17
910,500
CH18
911,000
CH19
911,500
CH20
912,000
CH21
912,500
CH22
913,000
CH23
913,500
CH24
914,000
CH25
914,500
CH26
915,000
CH27
915,500
CH28
916,000
CH29
916,500
CH30
917,000
CH31
917,500
CH32
918,000
CH33
918,500
CH34
919,000
CH35
919,500
CH36
920,000
CH37
920,500
CH38
921,000
CH39
921,500
CH40
922,000
CH41
922,500
CH42
923,000
CH43
923,500
CH44
924,000
CH45
924,500
CH46
925,000
CH47
925,500
CH48
926,000
CH49
926,500
CH50
927,000
Models: TTX9
Band 418,950 – 419,275 MHz
RF power < 20 mW (e.r.p.)
CH1
418,950
CH2
418,975
CH3
419,000
CH4
419,025
CH5
419,050
CH6
419,075
CH7
419,100
CH8
419,125
CH9
419,150
CH10
419,175
CH11
419,200
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
page 22 of 36
REM
device
®
– ITALY
Conformity
All the T series radio controls operating in the frequency band:
433.050 - 434.790 MHz and/or 869.700 - 870 MHz
are in conformity with the Radio Equipment Directive 2014/53/EU
(RED).
The EU Declaration of Conformity (DoC) it’s available for download at
the Internet address: www.remdevice.com/doc
All the T series radio controls operating in the frequency band:
902 - 928 MHz
comply with the essential requirements of the following standards:
• FCC (Federal Communication Commission) Part 15
• IC (Industry Canada) RSS-102
Transmitter unit
T
3,5,7
Model
TTX8
FCC ID = RTF-TTX8
IC number = 11555A- TTX8
Federal Communications Commission (FCC)
This device complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including
interference that may cause undesired operation.
Any changes or modifications not expressly approved by the party
responsible for compliance could void the user’s authority to operate
the equipment.
Industry Canada (IC)
This device complies with RSS-210 of the Industry Canada Rules.
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including
interference that may cause undesired operation.
Place the antenna of the receiving unit in a position that
ensures a minimum separation distance of 20 cm with all the
people that can be in the working area.
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
REM
device
®
– ITALY page 23 of 36
PROGRAMMING THE RADIO CONTROL DEVICE
Changing the frequency
The operation of changing frequency is carried out only on the
transmitter, the receiver is tuned
automatically.
• Release the red Stop/Emergency
mushroom button.
• Press the buttons 1 and 7 together and
simultaneously the Start button S, and
release.
• The set channel is indicated first with
the tens (number of pulses of the red
LED), then with the units (number of
pulses of the green LED).
Example:
the channel 23 is displayed with
two pulses of the red LED and three
pulses of the green LED.
The frequency values are given in the
tables on pages 20 and 21.
At the end of this sequence the transmitter has entered frequency
changing mode:
• Each time button 1 is pressed, the CHANNEL –1
function is obtained (units)
• Each time button 2 is pressed, the CHANNEL +1
function is obtained (units)
• Each time button 3 is pressed, the CHANNEL –10
function is obtained (tens)
• Each time button 4 is pressed, the CHANNEL +10
function is obtained (tens)
The set channel is indicated first with the tens (number of pulses of
the red LED), then with the units (number of pulses of the green
LED).
• Once the desired frequency value has been set, press the red
Stop/Emergency mushroom button and wait at least 3 seconds,
then release it.
• Press the START button S for a few seconds and hold it down
until the machine starts.
1
2
3
4
5
6
7
S
red
LED
(TENS)
green
LED
(UNITS)
Figure 14
follow
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
page 24 of 36
REM
device
®
– ITALY
Warning: the frequency changing operation must be carried out
with the transmitter programmed in average or maximum power.
Warning: this operation isn’t possible if the “
LOW POWER START-UP
”
function has been activated in the transmitter.
See the following chapter “
Programming the transmitter functions
”.
Setting the frequency band
(models
TTX7
only)
Repeat the first 2 steps of the previous paragraph, then
press and hold only the button 7, the green and the red LEDs will
light up together accompanied by a short melody (buzzer sound)
then only the red LED or the green LED will blink
o green LED blink = 433-434 MHz band
o red LED blink = 870 MHz band
release the button 7 at this point
To change this setting, repeat the sequence from the beginning.
The frequency band to be set varies depending on
the laws and standards in the country where the
product is due to be used.
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
REM
device
®
– ITALY page 25 of 36
Programming the transmitter functions
It is possible to program the following functions only using a
transmitter unit T
5
or T
7
:
1 - Self cut-out
2 - Radio frequency output power
3 - Enabling of AUXILIARY 7 button (relay CR13)
4 - Operation of AUXILIARY 7 button (relay CR13 or A-B)
5 - Low power start-up
(programmable only with
T
7
transmitter)
To enter function programming mode:
• Supply power to the transmitter by releasing
the red Stop/Emergency mushroom button.
• Press the buttons 3, 4, 7 together and
simultaneously the Start button S, then
release.
After this sequence the green LED blinks
rapidly.
Programme the functions following the table
given below.
Each time the button chosen (1, 2, 3, 4, 5) is
pressed the associated function changes status
as displayed by the red LED.
To quit programming mode, press the red
Stop/Emergency mushroom button.
Button to press
programmed function
red LED
Off
red LED
On
red LED
Blinking
Button 1
SELF CUT-OUT
EXCLUDED
ACTIVE
after 3 minutes of
inactivity
ACTIVE
after 30 minutes of
inactivity
Button 2
RADIO POWER
MINIMUM
AVERAGE
(factory setting)
MAXIMUM
Button 3
AUXILIARY
BUTTON
Button 7
EXCLUDED
Button 7
ACTIVE
Button 7 ACTIVE
Relay A – Relay A+ B
with CR1 or CR3
Button 4
AUXILIARY
BUTTON
Button 7 ACTIVE
Relay CR13
Pulse
Button 7 ACTIVE
Relay CR13
Step by step
Button 7 ACTIVE
Relay A – Relay B –
Relay A+B
Button 5
LOW POWER
START-UP
EXCLUDED
ACTIVE
Not used
1
2
3
4
5
6
7
S
Figure 15
red
LED
green
LED
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
page 26 of 36
REM
device
®
– ITALY
Programming the transmitter functions II
It is possible to program the following functions only using a
transmitter unit T
5
or T
7
:
1 – Only one command at a time
2 – Not used
To enter function programming II mode
• Supply power to the transmitter by releasing
the red Stop/Emergency mushroom button.
• Press the buttons 3, 2, 7 together and
simultaneously the Start button S, then
release.
After this sequence the green LED blinks
rapidly.
Programme the functions following the table
given below.
Each time the button chosen (1, 2) is pressed
the associated function changes status as
displayed by the red LED.
To quit programming mode, press the red
Stop/Emergency mushroom button.
Button to press
programmed function
II
red LED
Off
red LED
On
red LED
Blinking
Button 1
ONE command
EXCLUDED
(factory setting)
ACTIVE
Only one command
at a time
Not used
Button 2
Not used Not used Not used
Figure 1
6
red
LED
green
LED
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
REM
device
®
– ITALY page 27 of 36
CHANGE OF RECEIVER FUNCTIONS
Operate on the “FUNCTION CHANGE” wire jumpers inside the receiver.
Wire Jumper
RECEIVER OPERATION
1
Open
Frequency change blocked.
The last frequency set becomes the working frequency
and can no longer be changed.
After this operation it is necessary to perform the
procedure described in the chapter “Changing the
transmitter” (page 19).
1
Closed Frequency change released.
2
Open
Button 7 performs the function of 3
rd
and 4
th
speed
(self-retaining relays) for the first control activated.
When the button for the opposite control is pressed,
the 3
rd
and 4
th
speed self-retaining relays are
disconnected step by step.
If two or more controls are activated at the same time,
the function of the button T7 has no effect.
2
Closed The second click of each button activates a relay of its own.
(Receiver) - WIRE JUMPER 2 OPEN
BUTTONS-RELAYS CORRESPONDENCE
(Receiver)
START
CR4
CR13
3^
4^
1^
2^
1^
2^
CR3
CR2
CR1
CR2
CR5
CR6
CR7
CR6
CR9
CR10
CR11
CR10
CR8
A
3^
4^
1^
2^
1^
2^
CR12
B
3^
4^
1^
2^
1^
2^
CR13
START
CR3
CR4
CR1
CR2
CR5
CR6
CR7
CR8
CR9
CR11
A
B
CR10
CR12
7
4 self-retaining speeds Recommended for
Recommended for CRANES Bridge Cranes
(Receiver) WIRE JUMPER 2 CLOSED
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
page 28 of 36
REM
device
®
– ITALY
1
2
3
4
5
6
7
S
PLUS multi transmitter system
The system consists of several transmitting units and one
receiving unit connected to the machine.
Instructions to transfer control of the hoisting
machine from one transmitter unit to the other
There are two ways to perform the function:
• Turn off the machine (thus removing the power to the receiver).
Turn on the machine that supplies the receiver. After this operation
the machine is ready to be controlled by the first transmitter unit of
the system that activates the START command.
• Carry out the RELEASE procedure (described below)
RELEASE procedure
Only the transmitter unit which is controlling
the machine can perform the function of
RELEASE.
Procedure:
• Rotate to release the Stop / Emergency
button: the transmitter is powered.
• Press the S (START) and buttons 7
together. The function will be signaled by a
flashing green LED (ON) and a beeping sound.
After this operation the machine will beep
twice and is ready to be driven by the first
transmitter unit of the system that activates
the START command.
Activation
1- Turn and release the Stop / Emergency button (Figure 1): power
is supplied to the transmitter.
2- Press the S (START) button. Activation is indicated by the blinking
of the green LED (ON) at intervals of about 1 second. If the
transmitter gives a Beep accompanied by the lighting of the red LED,
check to make sure that other buttons have not been pressed. If the
receiver is ready to use, you should hear the sound of the obligatory
acoustic warning installed on the operating machine.
Figur
e 1
8
green
LED
(ON)
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
REM
device
®
– ITALY page 29 of 36
ADDITION OF A TRANSMITTING UNIT
Is possible to add a transmitter to the PLUS or sMEMO system with
the new exclusive patented "REMSYS CODE" technology. For this
reason the serial number of the transmitter is shown only on the
receiver unit.
• Remove power to the receiver: if it is powered through the
machine electrical panel switch off the main switch .
• Unlock the Transmitter’s red mushroom
Stop / Emergency button.
• Press the buttons 2 and 7 together, then at
the same time the S button to START and
release all of them.
• The green LED (ON) flashes quickly.
• Turn on the power to the receiver.
• When the receiver recognizes the
transmitter the green LED (ON) will light on
steady.
• Turn off the transmitter by pressing the red
Stop / Emergency button.
• Wait about 10 seconds then the new
transmitter is ready for use.
If the radio remote control does not work repeat the whole operation.
During this procedure, the system will automatically switch to
a radio channel free from interference.
To start the machine again you must press the S button to START
and hold it until the machine starts.
The process takes less than a minute.
The PLUS system complies with:
EN 60204-32 (Safety of Machinery)
SYSTEM PLUS does not allow simultaneous
use of transmitters!
1
2
3
4
5
6
7
S
Figur
e
19
green LED
(ON)
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
page 30 of 36
REM
device
®
– ITALY
sMEMO multi transmitter system
The system consists of several transmitting units and one
receiving unit connected to the machine.
Instructions to transfer control of the hoisting
machine from one transmitter unit to the other
To perform this function, simply switch off the transmitter unit that is
controlling the machine. The first unit that belongs
*
to the system
that activates the START command takes control of the machine,
excluding all the others.
*) which has been previously paired to the receiving unit by following the
instructions in the paragraph "ADDITION OF A TRANSMITTING UNIT" on
page 29
The PLUS and sMEMO options must be requested
at the order of the radio control:
These options can NOT be added later.
ADDITION OF A TRANSMITTING UNIT:
it is achieved as for the PLUS system, see on page 29
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
REM
device
®
– ITALY page 31 of 36
DIAGNOSTICS
If the radio-controlled machine is not working correctly, it is
necessary to understand whether the problem depends on the
machine or on the radio control device.
For thus purpose, connect the wired control and check that the
machine works correctly without the radio control device.
If the machine works correctly without the radio control device, it is
necessary to check the operation of the radio control device following
the diagnostic procedure described below.
Diagnostics
Transmitter Receiver
Release the mushroom
button to feed the
Transmitter
Does the
green led make one long
and three short
blinks?
Change the battery
Press the START
button
Is the green
led blinking regularly 1
second?
Check the receiver
Is the red led lit with
fixed light?
Do the green
and red leds blink
alternately?
Perform pushbutton
panel release
command
Apply to a service
centre
NO
YES
YES
NO
NO
NO
YES
YES
Switch off the
transmitter, feed the
receiver
Is the led PWR
lit?
Check correct power
supply and the power
supply fuse
Press the transmitter
START button
Led LINK
lit?
Is led PLL
blinking??
Change the
frequency
Apply to a service
centre
Is the led PWR
lit?
Has frequency been
changed?
Check STOP fuse
Does the machine
start?
Are all manoeuvres
working?
Machine working
Have you checked
STOP fuse?
NO
YES
NO
YES
YES
NO
YES
NO
YES
YES
NO
NO
NO
YES
YES
NO
Is the red led
blinking?
START-UP at low
power, approach the
machine
NO
YES
Figure
20
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
page 32 of 36
REM
device
®
– ITALY
OPERATING PRINCIPLE
Description of the Transmitter
The commands given with the buttons are processed by the
microprocessor which constructs the coupling telegram including the
univocal code and sends it to the radio transmission module.
Description of the Receiver
The coupling telegram received by the radio receiving module is
processed by both microprocessors μPA and μPB which check its
authenticity, comparing it with the univocal code. If the data received
are valid, microprocessor A activates the Safety Relays while
microprocessor B activates the relays of the controls.
In the case of active or passive emergency commands, lack of radio
signal or disturbance, the microprocessors A and B both block the
operating machine.
The processing of the data is carried out independently in the two
microprocessors. This means that safety is always guaranteed even
in the case of a breakdown of one of the two microprocessors
(redundant safety system).
Radio control device block diagram
P A
P B
Buttons
COD E
RTX
P A
Safety
relay
CODE
RTX
Transmitter
P B
Control
relay
CODE
Receiver
Figure
2
1
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
REM
device
®
– ITALY page 33 of 36
Description of the coupling telegram
The telegram has a constant length, composed of 144 bits:
• 48 bits are dedicated to the start line;
• 48 bits are assigned to the coupling address between receiver and
transmitter;
• 8 bits are used for the progressive count of the telegrams;
• 24 bits implement a protection algorithm with a marked probability
of detecting errors lower than 10
-8
(less than 1 in 100,000,000);
• 16 bits are used for the control code.
The 48 address bits are used to couple the transmitter to the receiver
with a code which is set by the manufacturer and assigned univocally
to each radio control device produced using the new and exclusive
“REMSYS CODE” system.
IDENTIFICATION OF THE FUSES
See the receiver figure
(depending on model)
:
5, 7 or 9
• STOP RELAY fuse 5x20 4 A
• Power supply fuse
Power supply DC 12-24V 5x20 1.6 A
Power supply AC 24-115V 5x20 1 A
• Optional
Power supply AC 230V 5x20 0.5 A
TECHNICAL CHARACTERISTICS
Multi-band operating frequency
(depending on model)
:
TTX7
433.050 – 434.790 MHz/ Channel spacing 25kHz/ No. of channels 60
TTX7
869.700 – 870.000 MHz/ Channel spacing 25kHz/ No. of channels 12
TTX8
902 – 928 MHz/ Channel spacing 500kHz/ No. of channels 50
TTX9
418.950 – 419.200 MHz/ Channel spacing 25kHz/ No. of channels 11
The frequency band varies depending on the standards in the
country where the product is due to be used.
Hamming code distance: > 4 Modulation: GFSK Manchester code
Maximum number simultaneous commands
(depending on model)
: 8
Response time to commands: 50 ms
Active emergency stop command response time: 50 ms
Command passive emergency response time: 1 s
Operating and storage temperature: -20°C to +70°C
(-4°F to +158°F)
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
page 34 of 36
REM
device
®
– ITALY
Command PL Category SIL
STOP d 3 2
PL
(EN ISO 13849-1)
Button/Lever (UMFS) c 2 1
SIL
(EN IEC 62061)
Transmitter unit
Housing protection rating: IP 65 Material: PA6 GF
Dimensions: (L×H×P) 83 × 174 × 42 mm
(L×W×H) 3.27 × 6.85 × 1.65 in
Weight: 350 g
0.77 lb
Oscillator: digital PLL Antenna: integrated
Radio frequency output power
(depending on model)
: from 1 to 10 mW
Power consumption: from 13.5 mA to 24 mA Supply voltage: 3.6 V
DC
Working range and typical run time @20°C
(68°F)
:
• Maximum RF power: 70 m, 500 hours
• Average RF power: 40 m, 850 hours
• Minimum RF power: 20 m, 1000 hours
Low battery warning: at
≈
30 hours left Battery: integrated lithium 3.6V
Receiver unit
Radiofrequency receiver: Single Chip
Antenna
(according to model)
: integrated or external
Command relay contact capacity: 4A (DC1/AC1)
*
/ 115V
Stop relay contact capacity: 4A (DC1/AC1)
*
/ 115V
*
the same current can be supported also in category DC13 (inductive load)
connecting a diode in parallel to the load. For use in category AC15, we
recommend connecting a suitable RC circuit in parallel to the load for extra
voltage damping. (Ref. IEC/EN60947).
Power supply
(depending on model):
DC 12-24V ±25% or AC 24-115V ±10%
Optional only RUBYBOX-T7: AC 230V ±10% 50-60 Hz 0.2A
RUBYBOX-T7: waterproof enclosure for external installation
Material: PA6 GF V0 - Degree of protection: IP65
Dimensions: 166 × 279 × 91 mm (L×W×H)
6.53 × 10.98 × 3.58 in
ECOBOX-T7: waterproof enclosure for external installation
Material: PA6 GF V0 - Degree of protection: IP65
Dimensions: 129 × 178 × 51 mm (L×W×H)
2.08 × 7.01 × 2.01 in
RXDIN-T7: ModulBox housing to be fitted on DIN EN 50022 rail
Material: ABS - Degree of protection: IP20
Dimensions: 158 × 90 × 75 mm (L×W×H)
6.22 × 3.54 × 2.95 in
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
REM
device
®
– ITALY page 35 of 36
NOTES:
INSERT HERE
THE ANNEXES
(if required)
Instruction Manual
version 2.3
Radio control devices T
3
, T
5
and T
7
January 2018
page 36 of 36
REM
device
®
– ITALY
WARRANTY TERMS
REMdevice covers the device with a 12-month warranty.
The date of the transport document is used as the start date of the warranty
period.
The warranty is valid only for devices affected by defects in manufacturing. The
radio control must NOT have undergone attempted repairs, been tampered
with or had parts replaced by personnel who have not been authorized by
REMdevice.
The warranty shall be voided in the event of misuse or incorrect installation.
Devices under warranty must be repaired at an authorized support centre or at
REMdevice's own facility.
Parts affected by defects in manufacturing will be replaced free of charge; this
does not include transport costs for sending and returning the device.
The warranty does not cover wear parts and batteries.
REMdevice shall not accept claims for compensation for downtime since
machinery is required to have its own manual controls.
REMdevice shall not be liable for damage, loss or theft to/of new or repaired
devices, or devices due to be repaired, while in transit.
REMdevice shall not perform work (under warranty or outside warranty) on
devices with missing serial numbers or without previous arrangements having
been made with the person requesting the work.
Manufacturer:
REMdevice
®
S.r.L
Email: info@remdevice.com
http://www.remdevice.com
REMdevice
®
S.r.L
via Alfredo Munari n. 72
36055 Nove (VI)
ITALY
TEL +39 0424 500 262
FAX +39 0424 508 631
Copyright © 2018 – REMdevice
® S.r.L
– All rights reserved.
While the information herein has been checked thoroughly for accuracy and
completeness, REMdevice disclaims liability for any errors or omissions.
REMdevice reserves the right to edit the specifications described herein at any
time without prior notice.
No part of the information herein may be reproduced, transmitted, transcribed,
stored in a retrieval system, or translated into any language in any form,
without the prior written permission of REMdevice ® S.r.L