Rosemount Tank Radar 5401 Radar Level Gauge User Manual Book 5400

Rosemount Tank Radar AB Radar Level Gauge Book 5400

Manual

www.rosemount.comReference Manual 00809-0100-4026, Rev AANovember 2003Preliminary copyRosemount 5400 SeriesSubtitle
Reference Manual 00809-0100-4026, Rev AANovember 2003 Rosemount 5400 Serieswww.rosemount.comPreliminary copyRosemount 5400 SeriesRosemount 5400 Series Radar Transmitter may be protected by one or more U.S. Patents pending and foreign patents pending.Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc.HART is a registered trademark of the HART Communication Foundation.Teflon, VITON, and Kalrez are registered trademarks of E.I. du Pont de Nemours & Co.Asset Management Solutions is a trademark of Emerson Process Management.Cover Photo: xxNOTICERead this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.Within the United States, Rosemount Inc. has two toll-free assistance numbers.Customer Central: 1-800-999-9307(7:00 a.m. to 7:00 p.m. CST)Technical support, quoting, and order-related questions.North American Response Center:Equipment service needs.1-800-654-7768 (24 hours a day – Includes Canada) For equipment service or support needs outside the United States, contact your local Rosemount representative.The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. For information on Rosemount nuclear-qualified products, contact your local Rosemount Sales Representative.This product is designed to meet FCC and R&TTE requirements for a non-intentional radiator.This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Reference Manual 00809-0100-4026, Rev AANovember 2003 Rosemount 5400 Serieswww.rosemount.comTable of ContentsSECTION 1IntroductionSafety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2SECTION 2Transmitter OverviewTheory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Components of the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2System Architecture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3Process Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Dielectric constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Turbulence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Temperature/Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Vapor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Condensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Tank Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Antenna Selection Guide/Measuring Range . . . . . . . . . . . . . . . . . . . . 2-5SECTION 3InstallationSafety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3Socket Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3Free Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Recommended Mounting Position . . . . . . . . . . . . . . . . . . . . . . . . . 3-5Beam Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Beam Diameter at different distances from flange for 5401 . . . 3-6Beam Diameter at different distances from flange for 5402 . . . 3-6Beam angle for 5401 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7Beam angle for 5402 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7Vessel Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Disturbing objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9Mounting a standard cone antenna . . . . . . . . . . . . . . . . . . . . . . . . 3-9Mounting in Still Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10Mounting in Bypass Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11Antenna extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12“Disc Antenna” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13Cable/conduit entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13Cable Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13Hazardous Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14Maximum Loop Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14Connecting the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 SeriesTOC-2Non-Intrinsically Safe Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16Intrinsically Safe Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17IS parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17SECTION 4OperationSafety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Display Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2PC Configuration Software Rosemount Radar Master . . . . . . . . . . . . 4-3Installing the RRM software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3Specifying the COM Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4To set the COM port buffers . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5Help In RRM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5Using the Setup Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6Using the Setup Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7AMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8Model 275/375 HART Communicator . . . . . . . . . . . . . . . . . . . . . . . . . 4-9SECTION 5Configuration/Start-UpSafety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Echo Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3Measurement Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3Tank Geometry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3Tank Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3Tank Type and Tank Bottom Type . . . . . . . . . . . . . . . . . . . . . . 5-3Pipe Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4Process Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5Rapid Level Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5Turbulent Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5Solid Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5Product Dielectric Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5Analog Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6Output Source/Primary Variable . . . . . . . . . . . . . . . . . . . . . . . . 5-6Upper/Lower Range Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6Alarm Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6Echo Tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8Registration of False Echoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8Amplitude Threshold Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10Advanced Tank Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10Distance Offset (G) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10Minimum Level Offset (C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10Hold Off Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11Calibration Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11Advanced Analog Output Settings . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Reference Manual 00809-0100-4026, Rev AANovember 2003TOC-3Rosemount 5400 SeriesAntenna Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12Tank Connection Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12Empty Tank Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12Bottom Echo Visible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12Empty Tank Detection Area . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12Tank Bottom Projection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12Extra Echo. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13Level Alarm is not set when Tank is Empty. . . . . . . . . . . . . . . 5-13Full Tank Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13Level Alarm is Not Set when Tank is Full . . . . . . . . . . . . . . . . 5-13Full Tank Detection Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13Level above Hold Off Distance Possible . . . . . . . . . . . . . . . . . 5-13Double Bounce . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14Surface Echo Tracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14Slow Search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14Slow Search Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14Double Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14Upper Product Dielectric Constant . . . . . . . . . . . . . . . . . . . . . 5-14Select Lower Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14Echo Timeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14Close Distance Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15Filter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15Damping Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15Activate Jump Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15SECTION 6Service and TroubleshootingSafety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2Analog Output Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2Viewing Input and Holding Registers . . . . . . . . . . . . . . . . . . . . . . . 6-2Logging Measurement Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2Saving the Transmitter Configuration. . . . . . . . . . . . . . . . . . . . . . . 6-2Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3Using the Spectrum Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4Configuration Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5Surface Search. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5Reset to Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5Using the Simulation Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5Enable Software Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6Enter Service Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7Errors.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9Application Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10APPENDIX AReference DataSpecifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8APPENDIX BHazardous ApprovalsSafety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1European Atex Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 SeriesTOC-4Intrinsic Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3Flame Proof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4Hazardous Locations Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5Factory Mutual (FM) Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5Canadian Standards Association (CSA) Approval . . . . . . . . . . . . . B-6Approval Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7APPENDIX CHART CommunicatorIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5Basic Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6Action Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6ON/OFF Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6Directional Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6HOT Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7Function Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7Alphanumeric and Shift Keys . . . . . . . . . . . . . . . . . . . . . . . . . .C-7Menus and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-8Main Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-8Online Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9HART Fast Key Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9Hart Communicator Diagnostic Messages . . . . . . . . . . . . . . . . . . .C-9
Reference Manual 00809-0100-4026, Rev AANovember 2003 Rosemount 5400 Serieswww.rosemount.comPreliminary copySection 1 IntroductionSafety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2SAFETY MESSAGES Procedures and instructions in this manual may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the saftey messages listed at the beginning of each section before performing an operation preceded by this symbol.Failure to follow these installation guidelines could result in death or serious injury.• Make sure only qualified personnel perform the installation.• Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.Explosions could result in death or serious injury.• Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.• Before connecting a HART®-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.Electrical shock could cause death or serious injury.• Use extreme caution when making contact with the leads and terminals.Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution of components etc., may also jeopardize safety and is under no circumstances allowed.
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series1-2Preliminary copyMANUAL OVERVIEW This manual provides installation, configuration and maintenance information for the Rosemount 5400 Series Radar Transmitter.Section 2: Transmitter Overview• Theory of Operation• Descripton of the transmitter• Process and vessel characteristicsSection 3: Installation• Mounting considerations• Mechanical installation• Electrical installationSection 4: Operation• Display panel• Configuration tool Rosemount Radar Master•AMS• 275/375 communicatorSection 5: Configuration/Start-Up• Configuration instructions• Configuration using the HART Communicator• Configuration using the RCT softwareSection 6: Service and Troubleshooting• Advanced Configuration• Error and Warning Codes• Communication ErrorsAppendix A: Reference Data• Specifications• Ordering InformationAppendix B: Hazardous Approvals• Examples of labels• European ATEX Directive information• FM approvals• CSA approvals•DrawingsAppendix C: HART 275/375 Communicator•Features• Connections• Diagnostic messages
Reference Manual 00809-0100-4026, Rev AANovember 2003 Rosemount 5400 Serieswww.rosemount.comPreliminary copySection 2 Transmitter OverviewTheory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1Components of the transmitter . . . . . . . . . . . . . . . . . . . . . page 2-2System Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-3Antenna Selection Guide/Measuring Range . . . . . . . . . . page 2-5Process Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-4THEORY OF OPERATION The Rosemount 5400 Series Radar Transmitter is a smart, two-wire continuous level transmitter that is based on Time Domain Reflectometry (TDR) principles. A 5400 transmitter is installed at the tank top. It emits short microwave pulses towards the product surface in the tank. When a pulse reaches the surface of the material it is measuring, part of the energy is reflected back to the antenna for subsequent processing by the transmitter electronics. The time difference between the generated and reflected pulse is detected by a micro-processor and is converted into a distance from which the total level or interface level is calculated (see below). The measured distance is often referred to as the Ullage. The product level is calculated by using the following relation between tank height and Ullage:Level=Tank Height - Ullage.Figure 2-1. Measurement principle for the 5400 Series.TDR_PRINCIPLES(2).EPSReference pulseLevel
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series2-2Preliminary copyCOMPONENTS OF THE TRANSMITTERThe Rosemount 5400 Series Radar Transmitter has an aluminum transmitter housing which contains advanced electronics for signal processing. The radar electronics produces an electromagnetic pulse that is emitted through the antenna.There are different antenna types and sizes available for various applications. Figure 2-2. Transmitter components.Radar ElectronicsCable Entry:½" NPT.Optional adapters:M20, PG13.5TRANSMITTER_COMPONENTS.EPSRadar ElectronicsAntennaDisplay Panel Junction Box
Reference Manual 00809-0100-4026, Rev AANovember 20032-3Rosemount 5400 SeriesPreliminary copySYSTEM ARCHITECTUREThe 5400 Series Radar Level Transmitter is a powerful radar level transmitter suitable for non-contact level measurements in process tanks and other types of tanks. It is designed for easy installation and maintenance free operation.The Rosemount 5400 Series Radar Transmitter is loop-powered which means it uses the same two wires for both power supply and output signal. The output is a 4-20 mA analog signal superimposed with a digital HART signal.Figure 2-3. System IntegrationIf HART technology is used the Rosemount 5400 Series Radar Transmitter can easily be configured by using a PC and the Radar Master software package or via a hand held HART 275/375 Communicator. Radar Master offers configuration and service capabilities and functions for presentation of measurement data. The transmitter is also compatible with the AMS™ (Asset Management Solutions™) software which can be used for configuration.For stand-alone systems, or as a complement to a PC or a control system, you can monitor level data using an analog output. As an option, your Model 5400 Radar Level Transmitter can be equipped with an easy-to-use Display Panel for monitoring measurement data.SYSTEM_5400.EPS
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series2-4Preliminary copyPROCESS CHARACTERISTICSDielectric constant The reflectivity of the product is a key parameter for measurement performance. A high dielectric constant of the media gives better reflection and a longer measuring range.Foam How well the Rosemount 5400 Series Radar Transmitter measures in foamy applications depends upon the properties of the foam; light and airy or dense and heavy, high or low dielectrics, etc. If the foam is conductive and creamy the transmitter will probably measure the surface of the foam. If the foam is less conductive the microwaves will probably penetrate the foam and measure the liquid surface.Stämmer detta för 5400?Turbulence A calm surface gives better reflection than a turbulent surface. For extremely turbulent applications the Low Frequency version of the 5400 transmitter is recommended.Temperature/Pressure ?Vapor In some applications, as ammonia, there is heavy vapor above the product surface that will influence the level measurement. The Rosemount 5400 Series Radar Transmitter can be configured to compensate for the influence of vapor.Condensation For applications where condensation may occur the Low Frequency version of the 5400 transmitter is recommended.Tank Characteristics The conditions inside the tank have a significant impact on measurement performance. For more information see “Vessel Characteristics” on page 3-8.
Reference Manual 00809-0100-4026, Rev AANovember 20032-5Rosemount 5400 SeriesPreliminary copyANTENNA SELECTION GUIDE/MEASURING RANGEThe measuring range depends on the antenna type and size, the dielectric constant (εr) of the liquid and process conditions. For optimum performance, make sure not to exceed the maximum measuring range values below. The first table shows values for the high frequency (HF) transmitter and the second table gives the low frequency (LF) transmitter values.A: LPG/LNG, ammonia, solids...??? (dielectric constant εr =1.4-1.9). Pipe installations only?B: Oil, gasoline and other hydrocarbons, petrochemicals (εr =1.9-4.0)C: Alcohols, concentrated acids, organic solvents, oil/water mixtures and acetone (εr =4.0-10.0)D: Conductive liquids, e.g. water based solutions, dilute acids and alkalis (εr>10.0)Storage tank Still Pipe/Bypass Process tank5401AntennasDielectric ConstantABCDABCDABCDCone, 2 in.12.5 (42.x)Cone, 3 inCone, 4 inCone, 6 inCone, 8 inDisc, 4 in.Disc, 6 in.
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series2-6Preliminary copyStorage tank Still Pipe/Bypass Process tank5402AntennasDielectric ConstantABCDABCDABCDCone, 2 in.12.5 (42.x)Cone, 3 inCone, 4 inDisc, 2 in.Disc, 3 in.Disc, 4 in.
Reference Manual 00809-0100-4026, Rev AANovember 2003 Rosemount 5400 Serieswww.rosemount.comPreliminary copySection 3 InstallationSafety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-2Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . page 3-3Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-9Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-13SAFETY MESSAGES Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.Explosions could result in death or serious injury:Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.Before connecting a HART-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.Do not remove the gauge cover in explosive atmospheres when the circuit is alive.Failure to follow safe installation and servicing guidelines could result in death or serious injury:Make sure only qualified personnel perform the installation.Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.Do not perform any service other than those contained in this manual unless you are qualified.High voltage that may be present on leads could cause electrical shock:Avoid contact with leads and terminals. Make sure the main power to the 5400 transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the gauge.To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing.
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series3-2Preliminary copyINSTALLATION PROCEDUREFollow these steps for proper installation:Review Installation Considerations(see page 3-3)Check switches for 4-20 mA Alarm Output(see page xx)Mount the transmitter(see page 3-9)Wire the transmitter(see page 3-13)Make sure covers and cable/conduit connections are tight.Power Up the transmitterConfigure the transmitter(see page 4-1)Verify measurements
Reference Manual 00809-0100-4026, Rev AANovember 20033-3Rosemount 5400 SeriesPreliminary copyMOUNTING CONSIDERATIONSBefore you install the Rosemount 5400 Series Radar Transmitter, be sure to consider specific mounting requirements, vessel characteristics and process characteristics. Socket Requirements The 5400 Series is mounted on a nozzle by using appropriate flanges. For best performance it is recommended that the socket meets the following requirements:Figure 3-1. Mounting of the 5400 Series transmitter.Table 3-1. Requirements on Socket height and width.The transmitter should be installed as follows:• The antenna must be aligned vertically. • Choose as large antenna diameter as possible. A larger receiving area concentrates the radar beam and ensures maximum antenna gain. Increased antenna gain means greater margin for weak surface echoes. A larger antenna also results in smaller beam angle and thereby, less interference.• For best measurement performance, the antenna should stick beneath the nozzle 0.4 inches (10 mm) or more.SOCKETREQ.EPSLMinimum Diameter>0.4 inch/10 mm5401 Antenna L max (inch/mm) Min. Diameter (inch/mm)Cone 4 in. /160 /97Cone 6i n. /195 /145Cone 8 in. /280 /193Disc 4 in.Disc 6 in.5402 Antenna L max (inch/mm) Min. Diameter (inch/mm)Cone 2 in. /160 /55Cone 3 in. /160 /72Cone 4 in. /235 /97
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series3-4Preliminary copyFree Space For easy access to the transmitter make sure that it is mounted with sufficient service space. For maximum measurement performance the transmitter should not be mounted too close to the tank wall or other objects in the tank. If the transmitter is mounted close to a wall, nozzle or other tank obstruction, noise might appear in the level signal. Therefore the following minimum clearance, according to the table below, must be maintained:Figure 3-2. Free space recommendations.Table 3-2. Free space requirementsFREESPACE.EPSABCDA. Service space width Distance (inch/mm)B. Service space height Distance (inch/mm)C. Inclination Maximum angleCone antenna 2°D. Minimum distance to tank wall Distance (inch/mm)Cone antenna 24/600
Reference Manual 00809-0100-4026, Rev AANovember 20033-5Rosemount 5400 SeriesPreliminary copyRecommended Mounting PositionWhen finding an appropriate mounting position for the transmitter the conditions of the tank must be carefully considered. The transmitter should be mounted so that the influence of disturbing objects is reduced to a minimum.Figure 3-3. It is important to consider the proper mounting position.• Disturbing objects and filling inlets creating turbulence should be kept at a distance, outside the signal beam (see Figure 3-4 for beam width information).• Avoid to install the transmitter at the centre of the tank roof.• A bridle / still-pipe can be used to avoid interference.MOUNTING_RESTRICTIONS.EPS
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series3-6Preliminary copyBeam Width • The transmitter should be mounted with as few fittings as possible within the beam angle.• The flat tank wall can be located within the antenna beam angle as long as there is a minimum distance from the transmitter to the tank wall (see picture for preferred installation).Figure 3-4. Beam width at various distances from the flange.Beam Diameter at different distances from flange for 5401Beam Diameter at different distances from flange for 5402Cone Antenna Disc Antenna4 in. 6 in. 8 in. 4 in. 6 in.Distance Beam Diameter, ft (m)16 ft (5 m) 3,5 21,5 3 233 ft (10 m) 7436449 ft (15 m) 10 64,5 95,566 ft (20 m) 13 8 6 12 7,5Cone Antenna Disc Antenna2 in. 3 in. 4 in. 2 in. Distance Beam Diameter, ft (m)16 ft (5 m) 1,5 1 1 233 ft (10 m) 3,5 2,5 1,5 4,549 ft (15 m) 53,5 2,5 6,566 ft (20 m) 6,5 5 3 9BEAMWIDTH.EPSDistance (feet/m)
Reference Manual 00809-0100-4026, Rev AANovember 20033-7Rosemount 5400 SeriesPreliminary copyFigure 3-5. Beam angle.Beam angle for 5401Beam angle for 5402Antenna Half Power Beam WidthCone 2 in. (Still Pipe)Cone 3 in. (Still Pipe)Cone 4 in. 37°Cone 6 in. 23°Cone 8 in. 17°Disc 4 in. 34°Disc 6 in. 21°Antenna Half Power Beam WidthCone 2 in. 19°Cone 3in. 14°Cone 4in. 9°Disc 2 in. 25°Beam AngleBEAMWIDTH2.EPSS
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series3-8Preliminary copyVessel Characteristics Heating coils, agitators and other objects in the tank may lead to noise in the measurement signal. Vertical cables causes minimal effect since the radar signal is scattered rather than directed back to the antenna.The shape of the tank bottom affects the measurement signal when the product surface is close to the tank bottom. The 5400 Series has built-in functions which optimizes measurement performance for various bottom shapes.Disturbing objects The 5400 Series transmitter should be mounted so that objects such as heating coils, ladders etc. are not within the radar signal path. These objects may cause false echoes resulting in reduced measurement performance. However, the transmitter has built-in functions designed to reduce the influence from disturbing objects in case such objects can not be totally avoided.
Reference Manual 00809-0100-4026, Rev AANovember 20033-9Rosemount 5400 SeriesPreliminary copyMECHANICAL INSTALLATIONMount the transmitter on a nozzle on top of the tank. Make sure only qualified personnel perform the installation.Mounting a standard cone antennaFigure 3-6. Mounting the 5400 on a tank nozzle.1. Place a gasket on top of the tank flange.2. Lower the transmitter with antenna and flange into the tank nozzle.3. Tighten the bolts and nuts.Transmitter housingBolt/nutGasketFlangeTank flangeAntennaMOUNT_TH_FLANGE.EPS
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series3-10Preliminary copyMounting in Still Pipes Still Pipe mounting is recommended for tanks where surface conditions are extremely turbulent. The gap between the antenna and the Still Pipe may be up to 0.4 inch (10 mm).Figure 3-7. Maximum gap between antenna and Still pipe.When the transmitter is mounted in a Still Pipe the inclination should be within 1°. Figure 3-8. The transmitter should be vertically mounted.STILLPIPE_REQS.EPSmax. 0.4 inch (10 mm)STILLPIPE_TANK.EPS
Reference Manual 00809-0100-4026, Rev AANovember 20033-11Rosemount 5400 SeriesPreliminary copyMounting in Bypass PipesIn pipes with inlet pipes in the order of 3 inch or larger the gap between the pipe and the antenna should be less than 1 mm.Figure 3-9. Recommended specifications for bridles with pipe inlets.Figure 3-10. Bridle mounting is recommended for tanks with turbulent surface conditions.BRIDLE_REQS.EPSMin. xxMin. xxMax. diameter xxBRIDLE.EPS
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series3-12Preliminary copyAntenna extension The Extended Cone antenna is suitable for tanks with long nozzles or tanks where measurements should be avoided in the region close to the nozzle.Use the Extended Cone antenna if:• the nozzle is high• there are disturbing objects close to the tank opening, or• there is a rough surface at the inside of the nozzle.Figure 3-11. Typical nozzle conditions which may decrease measurement performance.“Disc Antenna”Figure 3-12. BRIDLE_REQS.EPSDRAFT
Reference Manual 00809-0100-4026, Rev AANovember 20033-13Rosemount 5400 SeriesPreliminary copyELECTRICAL INSTALLATIONCable/conduit entries The electronics housing has two entries for ½ - 14 NPT. Optional M20×1.5 and PG 13.5 adapters are also available. The connections are made in accordance with local or plant electrical codes.Make sure that unused ports are properly sealed to prevent moisture or other contamination from entering the terminal block compartment of the electronics housing. NOTE!Use the enclosed metal plug to seal the unused port.Grounding The housing should always be grounded in accordance with national and local electrical codes. Failure to do so may impair the protection provided by the equipment. The most effective grounding method is direct connection to earth ground with minimal impedance. There are two grounding screw connections provided. One is inside the Field Terminal side of the housing and the other is located on top of the housing. The internal ground screw is identified by a ground symbol: .NOTE!Grounding the transmitter via threaded conduit connection may not provide sufficient ground.NOTE!In the Explosion proof/Flameproof version the electronics is grounded via the transmitter housing. After installation and commissioning make sure that no ground currents exist due to high ground potential differences in the installation.Cable Selection Use shielded twisted pair wiring for the Rosemount 5400 Series in order to comply with EMC regulations. The cables must be suitable for the supply voltage and approved for use in hazardous areas, where applicable. For instance, in the U.S., explosion-proof conduits must be used in the vicinity of the vessel. For the ATEX flame proof approval version of the 5400 Series, suitable conduits with sealing device or flame proof (EEx d) cable glands must be used depending on local requirements.Use 18 AWG to 12 AWG in order to minimize the voltage drop to the transmitter.Hazardous Areas When the 5400 transmitter is installed in hazardous area, local regulations and specifications in applicable certificates must be observed.
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series3-14Preliminary copyPower Requirements Terminals in the transmitter housing provide connections for signal cables.The 5400 transmitter operates with power supplies ranging from 15.5 to 45 VDC. For Intrinsically Safe output the supply voltage must be within xx to xx VDC. For Explosion Proof/Flame Proof the supply voltage must be within xx to xx VDC.Maximum Loop ResistanceThe maximum current loop resistance can be gained from the following diagrams:Figure 3-13. Explosion Proof/Flame Proof installations.Figure 3-14. Non-hazardous installations.Figure 3-15. Intrinsically safe installations.DRAFTMAX_LOAD_EX.EPSMAX_LOAD_NON_INTRINSIC.EPDRAFTMAX_LOAD_INTRINSIC.EPSDRAFT
Reference Manual 00809-0100-4026, Rev AANovember 20033-15Rosemount 5400 SeriesPreliminary copyConnecting the TransmitterThe 5400 Series accepts power supplies ranging from 15.5 VDC to 45 VDC. It uses 4-20 mA power superimposed with a HART signal.To connect the transmitter:1. Make sure that the power supply is disconnected.2. Remove the cover on the transmitter housing terminal side (see label).3. Pull the cable through the cable gland/conduit.4. Connect wires according to Figure 3-17 for non-intrinsically safe output and according to Figure 3-18 for Intrinsically safe output.5. Replace the cover and tighten the cable gland.6. Connect the power supply.Figure 3-16. Junction box.1. Cable entry.2. Ground terminal.3. Terminal for signal and power supply.Terminal for signal and power supplyJUNCTION_BOX.EPS1132
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series3-16Preliminary copyNon-Intrinsically Safe OutputFor non-intrinsically safe installations wire the transmitter as shown in Figure 3-17. NOTE!Make sure that the power supply is off when connecting the transmitter.The HART 275 Communicator requires a minimum load resistance of 250 Ohm within the loop in order to function properly. For maximum loop resistance see Figure 3-13 (Explosion/Flame Proof) and Figure 3-14 (Non-hazardous installations).Figure 3-17. Wiring for non-intrinsically safe installations.Power supplyWIRING_NON_IS.EPSHART 275/375 CommunicatorLoad resistance = 250 ΩHART Modem5400 Radar Series Radar Gauge
Reference Manual 00809-0100-4026, Rev AANovember 20033-17Rosemount 5400 SeriesPreliminary copyIntrinsically Safe Output For intrinsically safe installations wire the transmitter as shown in Figure 3-18.NOTE!Make sure that the instruments in the loop are installed in accordance with intrinsically safe field wiring practices.Figure 3-18. Wiring diagram for intrinsically safe installationsThe HART 275 Communicator requires a minimum load resistance within the loop of 250 Ohm in order to function properly. For maximum load resistance see Figure 3-15. The power supply voltage ranges from xx V to xx V.IS parametersUi=30 V.Ii=130 mA.Pi=1 W.Ci=0.Li=0.Power supplyWIRING_IS.EPSHART 275/375 CommunicatorLoad resistance = 250 ΩHART Modem5400 Radar Series Radar GaugeApproved IS Barrier
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series3-18Preliminary copy
Reference Manual 00809-0100-4026, Rev AANovember 2003 Rosemount 5400 Serieswww.rosemount.comPreliminary copySection 4 OperationSafety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1Display Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-2PC Configuration Software Rosemount Radar Master . . page 4-3AMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-8Model 275/375 HART Communicator . . . . . . . . . . . . . . . . page 4-9SAFETY MESSAGES Procedures and instructions in this manual may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the safety messages listed at the beginning of each section before performing an operation preceded by this symbol.Failure to follow these installation guidelines could result in death or serious injury.• Make sure only qualified personnel perform the installation.• Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.Explosions could result in death or serious injury.• Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.• Before connecting a HART®-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.Electrical shock could cause death or serious injury.• Use extreme caution when making contact with the leads and terminals.Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution of components etc., may also jeopardize safety and is under no circumstances allowed.
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series4-2Preliminary copyDISPLAY PANEL Description of how the Display Panel is used for viewing data.When the transmitter is started the Display Panel presents information such as antenna type, measurement frequency etc. When the transmitter is up and running the Display Panel presents Level, Signal Amplitude, Volume and other measurement data. Figure 4-1. Display PanelXXXXXXDraft
Reference Manual 00809-0100-4026, Rev AANovember 20034-3Rosemount 5400 SeriesPreliminary copyPC CONFIGURATION SOFTWARE ROSEMOUNT RADAR MASTERThe Rosemount Radar Master (RRM) is a user-friendly software tool that allows you to configure the 5400 transmitter. You can choose either of the following two methods to configure a 5400 transmitter: • Start the Wizard for a guided installation if you are un-familiar with the 5400 transmitter.• Use the Setup function if you are already familiar with the configuration process or if you just want to change the current settings.Installing the RRM software To install the Rosemount Radar Master:1. Insert the installation CD into your CD-ROM drive.2. If the installation program is not automatically started, from the windows Start Bar choose Run and type D:\Setup.exe where D is the CD-ROM drive.3. Follow the instructions on the screen.4. For optimum performance set COM Port Buffers to 1.To start the RRM:1. From the Start menu click Programs>Saab Rosemount>Rosemount Radar Master.2. In the RRM Status Bar check that RRM communicates with the transmitter. If communication does not work check that the correct COM port is connected on the computer and that the COM port is properly configured, see “Specifying the COM Port” on page 4-4.RRM communicates with the devices.
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series4-4Preliminary copySpecifying the COM Port If communication is not established open the Communication Preferences window and check that the correct COM Port is selected:1. Select Communication Preferences from the Windows menu.2. Check which COM port that is connected.3. Choose the COM Port option that matches the COM Port connected to the transmitter.To set the COM port buffersFor Windows 2000 the COM port Receive Buffer and Transfer Buffer need to be set to 1. To set the COM port buffers do the following:1. In the MS Windows Control Panel open the System option.2. Choose the Hardware tab and click the Device Manager button.3. Expand the Ports node in the tree view.4. Click the right mouse button on the selected COM port and choose Properties.5. Select the Port Settings tab and click the Advanced button.6. Drag the Receive Buffer and Transfer Buffer slides to 1.7. Click the OK button.8. Reboot the computer.RRM/COMMUNICATIONSETTINGS.BMP
Reference Manual 00809-0100-4026, Rev AANovember 20034-5Rosemount 5400 SeriesPreliminary copySystem Requirements HardwareProcessor: Pentium 200MHzMemory: 64 MB RAMCOM Port: 1 serial COM portGraphical Card: Screen resolution of 800 x 600. 256 colors.Hard drive space: 100 MBSoftwareOperating Systems supported:Windows 98 - service pack 3 and aboveWindows NT 4 - service pack 6 and above Windows 2000Help In RRM Help is accessed by pressing the F1 key or by selecting the Contents option from the Help menu. If the F1 key is pressed a help text appears with information about the window that is currently open. If a menu option is selected a help text appears with information about that particular menu.
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series4-6Preliminary copyUsing the Setup Wizard To install a 5400 transmitter by using the installation Wizard do the following:Figure 4-2. RRM workspaceFigure 4-3. RRM Wizard1. Start the RRM software.2. In the RRM workspace click the Wizard icon (make sure that the Basic section is open),orchoose the View>Wizard menu option.Wizard iconRRM/WIZARDICON.TIF3. Click the Next button and follow the instructions. Now you will be guided through a number of dialogs allowing you to configure the transmitter. RRM/WIZARD.TIF
Reference Manual 00809-0100-4026, Rev AANovember 20034-7Rosemount 5400 SeriesPreliminary copyUsing the Setup FunctionTo install a 5400 transmitter by using the Setup function do the following:Figure 4-4. RRM workspace1. Start the RRM software.2. In the RRM workspace click the appropriate icon. There are different icons available for configuration of Tank Geometry, Analog Output and general settings such as measurement units.WORKSPACE_SETUP2.TIFGeneralTank GeometryAnalog Output
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series4-8Preliminary copyAMS Kort introduktion till hur AMS används för att konfigurera 5400.
Reference Manual 00809-0100-4026, Rev AANovember 20034-9Rosemount 5400 SeriesPreliminary copyMODEL 275/375 HART COMMUNICATORThe 5400 transmitter can be configured by using a HART 275 Communicator. The menu tree is shown in Figure 4-6 on page 4-10.Appendix C: HART Communicator provides brief instructions on the use of the HART Communicator. For information on all the capabilities, refer to the HART Communicator Product Manual.Figure 4-5. The HART 275 Communicator.Function KeysAction KeysAlphanumeric KeysShift Keys275
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series4-10Preliminary copyFigure 4-6. HART Communicator Menu TreeOnline Menu1 DEVICE SETUP2PV3AO4LRV5URV1Device Information3 HART4 Echo Tuning5 Advanced Tank1 Variable mapping2 Level3 Distance4 Level Rate5 Signal Strength6Volume7 Internal Temp1 Diagnostics2 Simulation3 Surface Search4 Set as Empty5 Restart Device6 Lock/Unlock Device7 Factory Settings8 Trim/Calibrate AO9 Advanced Service1 Process Variables2Diag/Service3 Basic Setup4 Detailed Setup5 Review Menus1 Appl Grade Index2 Measurem Units3 Guided Setup1 Distance Units2 Level Rate Units3 Volume Units4 Temperature Units1 Manufacturer2 Device Model3 Serial No4Tag5 Descriptor6 Message7Date8 Revision #´s9 SW versions- HW Config1 Poll Address2Burst Mode3 Burst Option4 Num Req Preams5 Num Resp Preams1 Antenna Type2 Pipe Diameter3TCL4 Upper Null Zone5 Min Level Offset6 Calibration Distance7 Distance Offset8 Tank Presentation1 Found Echoes2 Regist False Echoes3 Min Threshold4 Surface Search5 Set as Empty6 Create ATC7 Add False Echo8 Remove False Echo9 Set Min Threshold1 Variable re-map2 PV is3 SV is4TV is5QV is- Level- Distance- Level Rate- Signal Strength- Volume- Internal Temp1 Device Status2 Device Error3 Device Warning4 Measurem Status5 AO Status6 Volume Status2LCD1 Universal rev2 Fld dev rev3 Software rev4 Hardware rev1 LCD Variables2 LCD Language3 LCD Units1 Tank Type2 Tank Bottom Type3 Tank Height4 Pipe Diameter5 Tank Environment6 Volume4 Tank Setup1Simul Mode2 Simul Distance1 Distance Units2 Level Rate Units3 Volume Unit4 Temperature Unit1 Proc Condition2 Product DC1 Proc Condition2 Product DC1Calc. Method2 Tank Diameter3 Tank Length4 Volume Offset1PV is2LRV3URV4 Alarm Mode Meas5 Alarm Mode Fail6 Disable Lmt Alm7Damp Value5AO Setup
Reference Manual 00809-0100-4026, Rev AANovember 2003 Rosemount 5400 Serieswww.rosemount.comPreliminary copySection 5 Configuration/Start-UpSafety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-2Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-3Tank Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-3Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-6Echo Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-8Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-10SAFETY MESSAGES Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the safety messages listed at the beginning of each section before performing an operation preceded by this symbol.Explosions could result in death or serious injury:Verify that the operating environment of the gauge is consistent with the appropriate hazardous locations certifications.Before connecting a HART-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.Do not remove the gauge cover in explosive atmospheres when the circuit is alive.Failure to follow safe installation and servicing guidelines could result in death or serious injury:Make sure only qualified personnel perform the installation.Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.Do not perform any service other than those contained in this manual unless you are qualified.
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series5-2Preliminary copyOVERVIEW The Rosemount 5400 transmitter can be pre-configured according to the ordering specifications in the Configuration Data Sheet.Basic Configuration The Basic Configuration includes parameters for a standard configuration which is sufficient in most cases. The Basic Configuration comprises the following items:• Measurement Units• Remote Display Unit• Tank Configuration- Tank Geometry- Environment/Process conditions- Volume• Analog OutputEcho Tuning Echo Tuning is used to handle special situations when there are objects in the tank which cause disturbing echoes. The following tools are available to handle such situations:• Amplitude Threshold Curve (ATC)• False Echo registrationAdvanced Configuration For some applications further configuration is needed in addition to the Basic Configuration. This may be due to the properties of the product or the shape of the tank. Disturbing objects and turbulent conditions in the tank may also require that advanced measures are taken.
Reference Manual 00809-0100-4026, Rev AANovember 20035-3Rosemount 5400 SeriesPreliminary copyBASIC CONFIGURATIONMeasurement Units Specify the measurement units to be used for presentation of Distance, Level Rate, Volume and Temperature values.Display Unit Specify the parameters to be presented on the display panel.Tank Geometry Tank HeightThe Tank Height is the distance between the Upper Reference Point and the Lower Reference Point close to or at the bottom of the tank. The transmitter measures the distance to the product surface and subtracts this value from the Reference Gauge Height to determine the level.Figure 5-1. Tank GeometryTank Type and Tank Bottom TypeBy defining Tank Type and Tank Bottom Type default values for some parameters are set. This optimizes the transmitter for a specific combination of Tank type and Tank Bottom Type. For tank types vertical cylinder and cubical, all tank bottom types are valid. For tank types Horizontal Cylinder and Spherical, the parameter Tank Bottom Type is not used. Select Tank Bottom Type Flat Inclined if the bottom inclination is between 10 and 30 degrees. If the inclination is less than 10 degrees but there are disturbing objects on the tank floor (like heating coils) right beneath the transmitter this selection should also be used.Tank Height (R)Product LevelUpper Reference PointTANKGEOMETRY_STANDARD.EPSLower Reference Point
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series5-4Preliminary copyPipe DiameterWhen the transmitter is mounted in a still pipe the inner diameter of the pipe must be specified. The Pipe Diameter is used to compensate for the lower microwave propagation speed inside the pipe. An incorrect value will give a scale factor error. If locally supplied still-pipes are used, make sure the inner diameter is noted before the pipe is installed.This option is only available when the transmitter is configured for Antenna Type Pipe or User Defined.Table 5-1. Tank Type and Tank Bottom TypeTank Type Tank Bottom TypeVertical Cylinder Flat, Dome, Cone, Flat inclinedHorizontal Cylinder Flat, Dome, Cone, Flat inclinedSphericalCubical Flat, Dome, Cone, Flat inclined5600_C_01A.EPSFlat Dome ConeFlat inclined Spherical Spherical
Reference Manual 00809-0100-4026, Rev AANovember 20035-5Rosemount 5400 SeriesPreliminary copyProcess Conditions Describe the conditions in your tank according to the Tank Environment parameters for Process Conditions listed below. For best performance choose only if applicable and not more than two options.Rapid Level ChangesOptimize the transmitter for measurement conditions where the level changes quickly due to filling and emptying of the tank. A standard configured transmitter is able to track level changes of up to 4 inch/s (100 mm/s). When the Rapid Level Changes check box is marked, the transmitter can track level changes of up to 8 inch/s (200 mm/s).Turbulent SurfaceThis parameter should be used if the tank shows a turbulent surface. The reason for the turbulence might be splash loading, agitators, mixers, or boiling product. Normally the waves in a tank are quite small and cause local rapid level changes. By setting this parameter the performance of the transmitter will be improved when there are small and quickly changing amplitudes and levels.FoamSetting this parameter optimizes the gauge for conditions with weak and varying surface echo amplitudes.Solid ProductsSetting this parameter optimizes the transmitter for solid products, for example concrete or grains, which are not transparent for radar signals. For instance, this parameter can be used when the application is a silo with product buildup.Product Dielectric RangeThe Dielectric Constant is related to the reflectivity of the product. By setting this parameter measurement performance can be optimized. However, the transmitter will still be able to perform well even if the actual Dielectric Constant differs from the configured value.Volume The Volume Calculation is performed by using a predefined tank shape.To configure the Model 5400 transmitter for volume calculations you have to choose a Volume Calculation method.For volume calculations you can choose one of the standard tank shapes:Sphere, Horizontal Cylinder, Vertical Cylinder, Horizontal Bullet or Vertical Bullet.Enter the following parameters:• Tank diameter (and the length if it is a horizontal tank).• Volume Offset: Use this parameter if you do not want zero volume and zero level to match (for example if you want to include volume below the zero level.)
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series5-6Preliminary copyAnalog Output The 5400 series has the ability to handle two analog outputs which can be configured separately.Figure 5-2. Standard Range Value settingsOutput Source/Primary VariableSelect the source to control the analog output.Upper/Lower Range ValueEnter the range values that correspond to the analog output values 4 and 20 mA. You can specify any values as long as the Upper Range Value is above the Lower Range Value. If the measured value goes beyond the measurement range, the transmitter enters the alarm mode. The 4 mA Lower Range Value can be set to zero or any level above the Zero Level. The 20 mA Upper Range Value should not be within the Hold Off Distance. If the 20 mA point is within the Hold Off Distance the full range of the analog output is not used, see “Hold Off Distance” on page 5-11.Alarm ModeChoose the desired Alarm Mode. The Alarm Mode specifies the analog output state when a measurement error occurs or when the measured value is out of range.High: the output current is set to 22 mA.20 mA Upper Range Value (URV)Product Level4 mA Lower Range Value (LRV)Range 0-100 %ANALOGOUT_SATNDARD.EPSZero Level (Lower Reference Point)RTG Reference PointHold Off Distance
Reference Manual 00809-0100-4026, Rev AANovember 20035-7Rosemount 5400 SeriesPreliminary copyLow: the output current is set to 3.8 mA.Freeze Current: the output current is set to the present value at the time when the error occurs.Table 5-2. Analog Output: Standard Alarm Values vs. Saturation ValuesLevel 4–20 mA Saturation Values 4–20 mA Alarm ValueLow 3.9 mA 3.75 mAHigh 20.8 mA 21.75 mATable 5-3. Analog Output: NAMUR-Compliant Alarm Values vs. Saturation ValuesLevel 4–20 mA Saturation Values 4–20 mA Alarm ValueLow 3.8 mA 3.6 mAHigh 20.5 mA 22.5 mA
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series5-8Preliminary copyECHO TUNING There are different methods available for disturbance echo handling with the Rosemount 5400 Series Transmitter:• False Echo registration• Customized Noise Threshold Table (Amplitude Threshold Curve (ATC)Registration of False EchoesThe False Echo function is used to improve the performance of the gauge when the surface is close to a horizontal surface of a stationary object in the tank. The object causes an echo when it is above the surface. When the echoes from the surface and the object are close to each other, they might interfere and cause a decrease in performance.Figure 5-3. The False Echo function allows you to register disturbing echoes caused by objects in the tank in the memory of the gauge. When the surface is passing by a disturbing object, the gauge can measure with a higher reliability, when the position of the object is registered. This makes it possible to detect a product surface close to a disturbance echo even if the surface echo is weaker than the disturbing echo. See the following recommendations before you register new interfering echoes:• Make sure that a correct amplitude threshold is set before you register any disturbance echoes.• Keep the number of registered echoes to a minimum. • Compare the list of interfering echoes with the tank drawing or by visible inspection of the tank. Note if there are objects like beams, heating coils, agitators etc. which correspond to the found echoes. Only register echoes which can be clearly identified as objects in the tank.• Make sure that the level is stable before you register a disturbance echo. A fluctuating level may indicate a temporary disturbance which is not due to an interfering object.FALSE_ECHOES.EPSFalse echoSurface echoDisturbing object
Reference Manual 00809-0100-4026, Rev AANovember 20035-9Rosemount 5400 SeriesPreliminary copy• Do not register a disturbance echo if the amplitude is below the general amplitude threshold.• Do not register a disturbance echo if the amplitude is significantly smaller than the amplitude of the surface echo when the surface is at the same level as the disturbance. (In some cases weak disturbance echoes can be filtered out by creating a noise threshold table.• It may be necessary to register new disturbance echoes at a later stage when objects have become visible due to surface movement.Amplitude Threshold CurveYou can filter out weak disturbing echoes by creating a noise threshold table. This technique should only be used in special situations, for example at the bottom of tanks with weak disturbing echoes. In such tanks the transmitter may lock at disturbances close to the bottom when the tank is empty. Setting up a noise threshold in this region will guarantee that the transmitter starts tracking the surface when the tank is filled again. Make sure that the surface echo amplitude in the bottom region is higher than the noise threshold.This function can also be used in areas where there occasionally are strong echoes present, i.e. to block the device from tracking "wall bounce echoes", moving cleaning gun, wide mixer blades and product mist from spray nozzles. For those large areas registering a False Echo may not be sufficient.Furthermore, the ATC-table can be used to remove influence from the tank nozzle or a still pipe inlet at the top of the tank.Do not create noise thresholds around echoes which are already registered as interfering echoes (see “Registration of False Echoes” on page 5-8).The ATC function is available in the Rosemount Radar Master software.Figure 5-4. DRAFTSPECTRUM_ATC.EPS
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series5-10Preliminary copyADVANCED CONFIGURATIONThe advanced transmitter configuration includes settings which can be used to fine tune the transmitter when standard settings are not sufficient for optimum performance.Advanced Tank GeometryFigure 5-5. Advanced Tank GeometryDistance Offset (G)The Distance Offset is used when the measured level by the gauge should correspond with the level value obtained by hand-dipping.The Distance Offset (G) is defined as the distance between the upper reference point and the flange (the flange is referred to as the Transmitter’s Reference Point). You can use the Distance Offset to specify your own reference point at the top of the tank. Set the Distance Offset to zero if you want the flange as upper reference point. The Distance Offset is defined as positive if you use an upper reference point above the Transmitter’s Reference Point. Minimum Level Offset (C)The Minimum Level Offset (C) defines a lower null zone which extends the measurement range beyond the Zero Level Reference Point down to the tank bottom. The Minimum Level Offset is defined as the distance between the Zero Level (Tank Level Reference Point) and the minimum accepted level at the tank bottom. Set the Minimum Level Offset to zero if you use the tank bottom as Zero Level Reference Point. This case corresponds to the standard Tank Geometry configuration.Tank Height (R)Product LevelUpper Reference PointZero Level (Lower Reference Point)TANKGEOMETRY_ADVANCED.EPSDistance Offset (G)Min LevelOffset (C)RTG Reference PointHold Off Distance (Upper Range Value)
Reference Manual 00809-0100-4026, Rev AANovember 20035-11Rosemount 5400 SeriesPreliminary copyNote that the Tank Height must be measured down to the Zero Level Reference Point regardless if the Zero Level Reference Point is located at the tank bottom or at an elevated point as the datum plate.If the zero level is not defined as the tank bottom and instead is an elevated point as the datum plate, you need to define the Minimum Level Offset.Note: The Minimum Level Offset can not be negative.Hold Off DistanceThis parameter should only be changed if there are measurement problems in the upper part of the tank. Such problems may occur if there are disturbing objects close to the probe. By increasing the Hold Off Distance the measuring range is reduced.Calibration DistanceThe Calibration Distance is by default set to zero. It is used to adjust the transmitter so that measured levels match hand dipped product levels. Normally a minor adjustment is necessary. There may for example be a deviation between the actual tank height and the value stored in the transmitter database.Advanced Analog Output SettingsFigure 5-6. Advanced Range Value settings20 mA Upper Range Value (URV)Product Level4 mA Lower Range Value (LRV)Range 0-100 %ANALOGOUT_ADVANCED.EPSZero Level (Lower Reference Point)RTG Reference PointMin LevelOffset (C)Hold Off Distance
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series5-12Preliminary copyAntenna Type The transmitter is designed to optimize measurement performance for each available antenna type. This parameter is pre-configured at factory but may need to be set if a non-standard antenna is used.Tank Connection Length The Tank Connection Length (TCL) parameter is adjusted for each antenna type in order to optimize measurement performance. TCL is set automatically for standard antennas. For non-standard antennas (antenna type User Defined) the TCL value needs to be manually adjusted.Empty Tank Handling The Empty Tank Handling functions handle situations when the surface echo is close to the tank bottom:• Tracking weak product echoes• How to handle lost echoesIf the surface echo is lost the function makes the transmitter present a zero-level measurement, and an alarm is activated unless this alarm has been blocked.Bottom Echo VisibleThis parameter is automatically set depending on tank type and tank bottom type. By setting this parameter the bottom echo will be treated as a disturbance echo to facilitate tracking of weak surface echoes close to the tank bottom. If this parameter is not set searching for a lost surface echo is restricted to a region close to the tank bottom. Only set this parameter if the bottom echo is visible.Check if the gauge detects the tank bottom when the tank is empty before marking the checkbox.Empty Tank Detection AreaThis function is activated by default if you have selected one of the following Tank Bottom Types: Cone, Dome, Flat Inclined, or Unknown. This function also requires that the Bottom Echo Visible checkbox is not marked. If it is marked the function is disabled.The transmitter will search for the surface echo within the Empty Tank Detection Area. The Empty Tank Detection Area is calculated as a percentage of Tank Height (R) + Minimum Level Offset (C) - Distance Offset (G). It has a lower limit of 400 mm and a higher limit of 1000 mm. Used Empty Tank DetectionArea is shown in Advanced Setup and can be adjusted manually if required.Since the transmitter will search for the surface echo in the Empty Tank Detection Area, it is important that there are no disturbances in this area. If there are disturbances it may need to be filtered out.Tank Bottom ProjectionThis function handles situations close to the tank bottom and may enhance measurement performance in the tank bottom region. In this region the signal from the actual tank bottom may in some cases be significantly stronger than the measurement signal from the product surface.
Reference Manual 00809-0100-4026, Rev AANovember 20035-13Rosemount 5400 SeriesPreliminary copyExtra EchoExtra Echo Detection is used for tanks with domed or conical bottom types and when no strong echo from the tank bottom exists when the tank is empty. When the tank is empty an echo beneath the actual tank bottom can sometimes be seen.Level Alarm is not set when Tank is EmptyIf the echo from the product is lost in an area close to the tank bottom (Empty Tank Detection Area), the device will enter empty tank state and an alarm is triggered. (If the device is still able to measure the level, no alarm will be triggered even if the level is close to the tank bottom.) Two types of alarms are triggered:• Invalid Level is set which can be seen in the Diagnostics window (see Diagnostics)• The Analog Out for level will go into Alarm Mode (see Output – Analog Out 1 or Output – Analog Out 2).Full Tank Handling Level Alarm is Not Set when Tank is FullIf the surface echo is lost close to the top of the tank, the level value will normally be displayed as “invalid”. Set this parameter to suppress the “invalid” display.NOTEBy setting this parameter the analog output will not enter alarm mode for invalid levels close to the antenna.Full Tank Detection AreaThis parameter defines a range where it is accepted to loose the echo from the product. If the echo is lost in this range the tank is considered full (the device enters Full Tank State) and the device will present max level indication.When the tank is full the device looks in 2 x Full Tank Detection Area for the product surface. When a new echo is found in this range it is considered to be the product surface.Level above Hold Off Distance PossibleEnable the checkbox if the level may rise above the Hold Off Distance (UNZ) and you want to consider the tank as full in that case. Normally the device will always be able to track the surface and the product level will never rise that high. If the checkbox is not enabled and the surface is lost at the top of the tank the device searches for a surface echo within the whole tank.
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series5-14Preliminary copyDouble Bounce Some radar waves are reflected against the tank roof and back to the surface before they are detected by the transmitter. Normally, these signals have a low amplitude and are therefore neglected by the transmitter. For spherical and horizontal cylinder tanks, in some case the amplitude may be strong enough to lead the transmitter to interpret the double bounce as the surface echo. By setting the Double Bounce Possible parameter this type of measurement situation may be improved. This function should only be used if the problem of double bounces can not be solved by changing the mechanical installation.Surface Echo Tracking Slow SearchThis variable controls how to search for the surface if a surface echo is lost. With this parameter set the transmitter starts searching for the surface at the last known position, and gradually increases the width of the search region until the surface is found. If this variable is not set the transmitter searches through the whole tank. This parameter may typically be used for tanks with turbulent conditions.Slow Search SpeedIf the surface echo is lost, the transmitter starts to search around the last known level to find the surface echo again. This parameter indicates how fast it should expand the search window.Double SurfaceIndicates that there are two liquids or foam in the tank resulting in two reflecting surfaces. The upper liquid or foam layer must be partly transparent to the radar signal. If this function is activated, you can specify which surface to select by using the Select Lower Surface parameter.Upper Product Dielectric ConstantThis is the dielectric constant for the upper product if there is a Double Surface situation. A more precise value results in better accuracy for the lower surface level.Select Lower SurfaceThis function should only be used if Double Surface is set. If Select Lower Surface is set the lower surface will be presented as the product surface. If not set the upper surface is tracked.Echo TimeoutUse Echo Timeout to define the time in seconds before the transmitter will start to search for a surface echo after it has been lost. After an echo has been lost, the transmitter will not start searching or set Invalid Level until this time has elapsed.
Reference Manual 00809-0100-4026, Rev AANovember 20035-15Rosemount 5400 SeriesPreliminary copyClose Distance WindowThis parameter defines a window centered at the current surface position in which new surface echo candidates can be selected. The size of the window is ±CloseDist. Echoes outside this window will not be considered as surface echoes. The transmitter will without delay jump to the strongest echo inside this window. If there are rapid level changes in the tank, the value of the Close Distance Window could be increased to prevent the transmitter from missing level changes. On the other hand, a too large value might cause the transmitter to select an invalid echo as the surface echo.Filter Settings Damping ValueThe Damping Value defines the level value filtering rate. A low value will give the new level value by adding a small portion (for instance 1%) of the level change to the previous level value. A Damping Value setting typically takes the latest measurement and presents it as the new level. This implies that a low factor setting makes the level value steady but the gauge reacts slowly to level changes in the tank. A high factor setting makes the gauge react quickly to level changes but the level value can be somewhat jumpy.Activate Jump FilterIf the surface echo is lost and a new surface echo is found, the Jump Filter tells the transmitter to wait for some time before it jumps to the new echo. During that time the new echo has to be a valid echo. The Jump Filter does not use the Distance Filter Factor and can be used in parallel to the Least Square Filter or the Adaptive Filter. The Jump Filter is typically used for applications with turbulent surface and makes the echo tracking work smoother as the level passes the agitator.
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series5-16Preliminary copy
Reference Manual 00809-0100-4026, Rev AANovember 2003 Rosemount 5400 Serieswww.rosemount.comPreliminary copySection 6 Service and TroubleshootingSafety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-2Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-7SAFETY MESSAGES Procedures and instructions in this manual may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the saftey messages listed at the beginning of each section before performing an operation preceded by this symbol.Failure to follow these installation guidelines could result in death or serious injury.• Make sure only qualified personnel perform the installation.• Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.Explosions could result in death or serious injury.• Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.• Before connecting a HART®-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.• Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution of components etc., may also jeopardize safety and is under no circumstances allowed.• Substitution of components may impair Intrinsic Safety.• To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing.Electrical shock could cause death or serious injury.• Use extreme caution when making contact with the leads and terminals.• To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing. (Krav från FM?)• Do not reset circuit breaker unless power has been removed from the equipment or the area is known to be non-hazardous. (Nonincendive ?)
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series6-2Preliminary copySERVICE The functions mentioned in this section are all available in the Rosemount Radar Master (RRM) configuration program. Analog Output CalibrationViewing Input and Holding RegistersMeasured data is continuously stored in the Input registers. By viewing the contents of the Input registers you can check that the device works properly. The Holding registers store various transmitter parameters used to control the measurement performance.By using the RRM program most Holding registers can be edited by simply typing a new value in the appropriate Value input field. Some holding registers can be edited in a separate window. In this case you can choose from a list of options or you can change separate data bits.Logging Measurement Data By using the Log Device Registers function in the RRM software you can log Input and Holding registers. It is possible to choose from different pre-defined sets of registers. This function is useful for veryfying that the transmitter works properly.Saving the Transmitter ConfigurationUse this RRM option to save the configuration parameters to the configuration file associated with the device.If a similar device needs to be installed, parameters in the saved file can be uploaded directly to the new device.
Reference Manual 00809-0100-4026, Rev AANovember 20036-3Rosemount 5400 SeriesPreliminary copyDiagnostics By using the RRM software the following information about the device can be retrieved:• device status• device errors• device warnings• measurement status• volume status• analog output statusFigure 6-1. The Diagnostics window in Rosemount Radar Master.
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series6-4Preliminary copyUsing the Spectrum AnalyzerThe Spectrum Analyzer in Rosemount Radar Master (RRM) lets you view the measurement signal amplitude along the tank. Each radar echo is displayed as a peak in the signal plot. This is a useful tool for obtaining a view of the tank conditions. The Spectrum Analyzer also lets you register disturbing echoes and create an Amplitude Threshold Curve (see Section 5: Echo Tuning for further information).Figure 6-2. To be continued...SPECTRUM.EPSAmplitude Threshold CurvePeak from product surfacePeak from disturbing objectRegistered disturbing echoRegistered disturbing echoRegistered disturbing echoRegistered disturbing echo
Reference Manual 00809-0100-4026, Rev AANovember 20036-5Rosemount 5400 SeriesPreliminary copyConfiguration Report This function in Rosemount Radar Master (RRM) shows what configuration changes have been done to the transmitter compared to the default configuration. The report compares a specified backup file with the current transmitter configuration.Information on antenna type, software versions, software and hardware configuration, operation time, error status and unit code is presented.Figure 6-3. The Configuration Report window in Rosemount Radar Master.Surface Search The Surface Search command triggers a search for the product surface. Use this function if, for example, the measured level has stuck on a disturbing object in the tank. Reset to Factory Settings Resets all or a specific part of the holding registers to factory settings.Figure 6-4. The Reset to Factory Settings window in RRM.Using the Simulation ModeThis function can be used to simulate measurements and alarms.
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series6-6Preliminary copyFigure 6-5. The Reset to Factory Settings window in RRM.Enable Software Options (Change Start Code)To be continued...Enter Service Mode In Rosemount Radar Master (RRM) some useful service functions are available for the 5400 Series transmitter. By setting RRM into the Service Mode all the Service menu options in RRM are enabled. The default password for enabling the Service Mode is “admin”. The password can be changed by selecting the Change Password option from the Service menu.
Reference Manual 00809-0100-4026, Rev AANovember 20036-7Rosemount 5400 SeriesPreliminary copyTROUBLESHOOTINGTroubleshooting If there is a malfunction despite the absence of diagnostic messages, see Table 6-1 for information on possible causes.Table 6-1. Troubleshooting chartSymptom Possible cause ActionNo level reading • • Check the power supply.• Check the cables for serial data communication.No HART communication. • COM Port configuration does not match the connected COM Port.• Cables may be disconnected.• Wrong HART adderss is used.• Hardwafe failure.• Check that correct COM Port is selected in the HART server (see “Specifying the COM Port” on page 4-4).• Check wiring diagram.• Verify that the 250 Ohm resistor is in the loop.• Check cables.• Make sure that correct HART short address is used. Try address=0.• Check Analog Output current value to verify that transmitter hardware works.Analog Out is set in Alarm. Use the command “Read Gauge Status” in order to check active errors.P2 is detected but Level is incorrectly reported as Full or Empty.Use the command “Read Gauge Status” and check if the warning “Probe Immersed” is active. If this is the case check that:• the transmitter is configured with correct probe type,• the reference pulse (P1) is below amplitude threshold T4. If not, adjust T4 to an appropriate value.Incorrect level reading. • Configuration error.• Disturbing objects in the tank.• Check the Reference Gauge Height parameter.• Check status information and diagnostic information.• Check that the transmitter has not locked on an interfering object.Integral display does not work. • Check the display configuration.• Check loop power.• Check Display connection.
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series6-8Preliminary copyErrors. Table 6-2 is a list of diagnostic messages that may be displayed on the Integral Display, on the Model 275 HART Communicator, in AMS or by the Rosemount Radar Master (RRM) software. Errors normally result in Analog Output alarm.Errors are indicated in RRM by... To see the error message do one of the following...To be continued...Table 6-2. Error messages.Message Description ActionInvalid configuration. At least one configuration parameter is outside allowed range. NOTE: the default values are used until the problem is solved.• Load default database and restart the transmitter.• Contact Saab Rosemount service department if the problem persists.RAM failure was detected during startup test.The transmitter performs an immediate reset.Contact Rosemount service department.FPROM failure was detected during startup test.The transmitter performs an immediate reset.Contact Rosemount service department.Waveform acquisition failure.This error is probably caused by hardware failure.Contact Rosemount service department.EEPROM factory checksum.Checksum error in the factory configuration parameters. Can be caused by power failure during configuration or by hardware error. NOTE: the default values are used until the problem is solved.Contact Rosemount service department.EEprom user checksum error.Caused by error in the User Configuration parameters. Can be caused by power failure during configuration or by hardware error.NOTE: the default values are used until the problem is solved• Load default database and restart the transmitter.• Contact Saab Rosemount service department if the problem persists.Software error. Contact Rosemount service department.
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series6-9Preliminary copyWarnings. Table 6-3 is a list of diagnostic messages that may be displayed on the Integral Display, on the Model 275 HART Communicator or by the Rosemount Radar Master (RRM) software. Warnings are less serious than errors and in most cases do not result in Analog Output alarms.Warnings are indicated by... To see the warning message do one of the following...Table 6-3. Warning messages.Message Description ActionNo level pulse is found.Possible cause:• Wrong threshold level T2.• Liquid level in Dead Zone or below probe end.• View the waveform plot and check amplitude threshold T2.Internal temperature out of range.-40 ºC<Internal Temperature<85 ºC. Contact Rosemount service department.Volume computation warning. • Volume configuration error.• Strapping table error.• Check that correct tank type is selected for volume configuration.• Check that tank dimensions for volume are correct.• If strapping table is used, check the level vs. volume points.
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series6-10Preliminary copyApplication Errors.Level jumps to a higher level near the bottom of the tank.May be caused by sloping tank bottom.Action:• Make sure that parameter Bottom always visible is not set.• Increase parameter Empty Tank Detection Area if measurement in this region is not crucial.• Increase the CFAR threshold value.Incorrect Level. Action:Check tank geometry configuration.Measured value gets stuck. May be caused by disturbing object in the tankAction:• Remove disturbing object.• Move tha transmitter to another position.• Use the Echo Tuning function in RRM to register the false echo that causes the transmitter to lock on the wrong level.Measured value drops to empty tank.May be caused by strong echoes from the tank bottom when product is slightly transparent.Action:• Make sure that parameter Bottom always visible is set.APPLICATION_ERROR_1.EPSAPPLICATION_ERROR_2.EPSAPPLICATION_ERROR_3.EPSAPPLICATION_ERROR_EMPTY.EPS
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series6-11Preliminary copyMeasured level jumps to a lower value.May be caused by:• Radar echo bouncing off from the surface to the tank roof and back to the surface.• Product with very high reflectivity that causing very strong echoes.• Two products layered in the tank.Action:• Move the transmitter away from the center of the tank roof.• Enable the Double Bounce function.• Enable the Double Surface functionMeasured level oscillates around a steady value.May be caused by:• Foam on the product surface.• Turbulent product surface.Action:• Enable the Tank Environment Foam parameter.• Enable the Tank Environment Turbulent Surface parameter.Measured level gets stuck near the top of the tank.May be caused by:• Antenna tip ends inside the tank nozzle.• Disturbing objects near the antenna.Action:• Cut the nozzle.• Increase the Hold Off distance.APPLICATION_ERROR_JUMPLOW.EPSAPPLICATION_ERROR_AROUNDSTABLE.EPSAPPLICATION_ERROR_TOP.EPS
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series6-12Preliminary copy
Reference Manual 00809-0100-4026, Rev AANovember 20036-13Rosemount 5400 SeriesPreliminary copy
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 Series6-14Preliminary copy
Reference Manual 00809-0100-4026, Rev AANovember 2003 Rosemount 5400 Serieswww.rosemount.comPreliminary copyAppendix A Reference DataSpecifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-1Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-3Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-4Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-8SPECIFICATIONSGeneralProduct Rosemount 5400 Series Radar Level Transmitter.Measurement Principle Pulsed, free propagating radar.5401: ~6 GHz5402: ~26 GHzReference Conditions Free space reflection from flat metal plate, ambient temperature and pressure, minimum dampingMicrowave Output Power TBDBeam Angle 5401: 2, 3, 4, 6, 8 in. cone5401: 6, 8 in. disc5402: 2, 3, 4 in. cone5402: 2, 3, 4 in. discMeasuring PerformanceInstrument Accuracy ± 0.1 in. (± 3 mm)Resolution 0.04 in. (1 mm)Repeatability ± 0.04 in. (± 1 mm) at 5 m distance.Ambient Temperature Effect ± 0.005 % of measured distance per 50°F (10°C)Update Interval 1 per second.Measuring Range 0-98.4 ft (0-30 m) from antenna tip, measured from mounting flange face???Kan man ange ett nedre samt ett övre värde för samtliga antenner (då får man med övre dödzon, eller vad vi väljer att kalla denna parameter för, per automatik). See Measuring range for details. Near zone accuracy?. Olika 5401/5402/cone/disc/storlekar. Hur presentera?Level Rate 10 mm/s as default, adjustable to 200 mm/s.MTBF > 80 years @ 77°F (25°C).Display / ConfigurationIntegral Display The 6-digit local intregal display can toggle between all process variables (level, distance, volume, internal temperature, peak amplitudes, percentage of range, analog current out) and has 15 mm digit size. It also shows diagnostics and error information.Note! The display cannot be used for configuration purposes.Accuracy, inches (mm)Distance, ft (m)in. (10/30 mm)in. (mm)ft (0.5 m) ft (20 m)
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 SeriesA-2Preliminary copyOutput Variables Level, Distance and VolumeOutput Units Level and Distance: ft, inch, m, cm or mmVolume: ft3, inch3, US gals, Imp gals, barrels, yd3, m3 or litersConfiguration Tools RRM, HART 275 / 375, AMSElectricPower Supply Loop-powered (2-wire), 11-42 VDCPower Consumption TBDOutput Alternative 1: HART® + 4-20 mA current loop (non-IS or IS option)Alternative 2: Foundation fieldbus (optional IS version)Signal on Alarm Standard: Low=3.75 mA, High=21.75 mANamur NE43: Low=3.6 mA, High=22.5 mALinearity TBD.Temperature Drift TBD, sid 41?Output Impedance TBDExternal Loop Resistance See diagrams on page 12IS Parameters See “Hazardous Locations Certifications” on page 13Cable Entry M20x1.5, 1/2 inOutput Cabling 18-12 AWG?.MechanicalAntennas 2, 3, 4, 6, 8 in. See “Antennas” on page 7, pageA-4 and A-6.Antenna Material Exposed to Tank Atmosphere316 / 316L SST, Teflon (PTFE or equivalent) and O-ring material (see “Ordering Information” on page 15 and A-6)Housing / Enclosure Polyurethane-covered AluminumDimensions See “Dimensional Drawings” on page 14.Height above flange TBDWeight, excl. flange TBDFlanges / Threads See “Ordering Information” on page 15 and A-6.Nozzle Height Up to 20 in. (500 mm)EnvironmentAmbient Temperature -40°F to 176°F (-40°C to 80°C). For the LCD display, the temperature range is -4°F to 130°F (-20°C to 55°C)Storage Temperature -58°F to 194°F (-50°C to 90°C)Process Temperature -40°F to 392°F (-40°C to 200°C)Process Pressure Full vacuum to 580 psig (-1 bar to 40 bar) at 302°F (150°C)Humidity 0 - 100% Relative Humidity, 100 % Relative Humidity at 176°F (80°C)Factory Sealed Yes.Ingress Protection NEMA 4X, IP65, 66, 67EU Directive compliance CE mark, 93/68/EEC (complies with applicable directives: R&TTE, EMC, ATEX)ATEX directive 94/9/ECOverfill Protection Approval WHG overfill protectionTelecommunication (FCC and R&TTE) FCC part 15 (1998) subpart B and R&TTE (EU directive 1999/5/EC). Considered to be an unintentional radiator under the Part 15 rules.Vibration Resistance According to IACS UR E10Electromagnetic Compatibility Emission and Immunity: EMC directive 89/336/EEC (CISPR16 Class A level) and NAMUR recommendations NE21, closed metal tanks.???EMI/RFI in addition to requirements for CE mark NAMUR????Transient / Built-in Lightning Protection Complies with IEEE 587 Category B transient protection and IEEE 472 surge protectionPressure Equipment Directive (PED) Compliance.Ordinary Location FM 3810 Compliance.Boiler Approval CSA B51-97 Compliance.
Reference Manual 00809-0100-4026, Rev AANovember 2003A-3Rosemount 5400 SeriesPreliminary copyDIMENSIONAL DRAWINGSFigure A-1. Dimensions of 5401 Series transmitter Low Frequency version with cone antenna.Figure A-2. Dimensions of 5402 Series transmitter High Frequency version with cone antenna.DIMENSIONS_LF.EPSBAxx½ - 14 NPTOptional adapters:M20x1.5PG13.5xxxx xxxx xxs60DIMENSIONS_HF.EPSBAxx½ - 14 NPTOptional adapters:M20x1.5PG13.5xxxxxxxx xxs605401Cone size (inch) A B2 100 (4.0)34685402Cone size (inch) A B2 100 (4.0)34
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 SeriesA-4Preliminary copyORDERING INFORMATIONModel Code for Rosemount 5401, Low Frequency (C-band)Model Product Description5401 Low frequency versionCode Housing MaterialAPolyurethane-covered AluminumCode Signal OutputH4-20 mA with HART® communicationF FOUNDATION™ fieldbus (AI block only)Code Conduit / Cable Threads11/2 inch - 14 NPT2M20 x 1.5 adapterCode Product CertificationsNA No Hazardous Locations CertificationsE1 ATEX FlameproofI1 ATEX Intrinsic SafetyIA ATEX FISCO Intrinsic Safety (requires FOUNDATION™ fieldbus Signal Output)E5 FM Explosion ProofI5 FM Intrinsic Safety and Non-incendiveIE FM FISCO Intrinsic Safety (requires FOUNDATION™ fieldbus Signal Output)E6 CSA Explosion ProofI6 CSA Intrinsic SafetyIF CSA FISCO Intrinsic Safety (requires FOUNDATION™ fieldbus Signal Output)Code Antenna - Size and MaterialCone Antennas2S 2 in. DN 50, 316 / 316 L SST (EN 1.4404) (pipe installations only)3S 3 in. DN 80, 316 / 316 L SST (EN 1.4404) (pipe installations only)4S 4 in. DN 100, 316 / 316 L SST (EN 1.4404)6S 6 in. DN 150, 316 / 316 L SST (EN 1.4404)8S 8 in. DN 200, 316 / 316 L SST (EN 1.4404)PTFE Disc Antennas4P 4 in. PTFE, DN 100, 316 / 316 L SST (EN 1.4404)6P 6 in. PTFE, DN 150, 316 / 316 L SST (EN 1.4404)Other AntennasXX Customer specificCode Tank SealingPV PTFE with Viton o-ringsPK PTFE with Kalrez 6375 o-ringsPE PTFE with EPDM o-ringsPB PTFE with Buna-N o-ringsPD PTFE disc antenna (o-rings not needed) (only for disc antenna)Code Process Connection and MaterialANSI FlangesAA 2 inch, 150 lbs, 316 / 316 L SST (EN 1.4404)AB 2 inch, 300 lbs, 316 / 316 L SST (EN 1.4404)BA 3 inch, 150lbs, 316 / 316 L SST (EN 1.4404)BB 3 inch, 300 lbs, 316 / 316 L SST (EN 1.4404)CA 4 inch, 150 lbs, 316 / 316 L SST (EN 1.4404)CB 4 inch, 300 lbs, 316 / 316 L SST (EN 1.4404)DA 6 inch, 150 lbs, 316 / 316 L SST (EN 1.4404)EA 8 inch, 150 lbs, 316 / 316 L SST (EN 1.4404)Code Process Connection and Material, continued (5401)DIN Flanges
Reference Manual 00809-0100-4026, Rev AANovember 2003A-5Rosemount 5400 SeriesPreliminary copyHB DN 50 PN 40, 316 / 316 L SST (EN 1.4404)IB DN 80 PN 40, 316 / 316 L SST (EN 1.4404)JA DN 100 PN 16, 316 / 316 L SST (EN 1.4404)JB DN 100 PN 40, 316 / 316 L SST (EN 1.4404)KA DN 150 PN 16, 316 / 316 L SST (EN 1.4404)LA DN 200 PN 16, 316 / 316 L SST (EN 1.4404)JIS FlangesTA 10 K 50 A, 316 / 316 L SST (EN 1.4404)UA 10 K 80 A, 316 / 316 L SST (EN 1.4404)VA 10 K 100 A, 316 / 316 L SST (EN 1.4404)YA 10 K 150 A, 316 / 316 L SST (EN 1.4404)ZA 10 K 200 A, 316 / 316 L SST (EN 1.4404)Other FlangesXX Customer specificCode OptionsM1 Integral digital displayBT Bar Code Tag with tag number and purchase order numberT1 Transient Protection Terminal Block (standard with FISCO)SP Weather Protection ShieldGS Guaranteed start-up at -58°F (-50°F)Software ConfigurationC1 Factory configuration (CDS required with order)Alarm Limit ConfigurationC4 NAMUR alarm and saturation levels, high alarmC5 NAMUR alarm and saturation levels, low alarmC8 Low alarm(1) (standard Rosemount alarm and saturation levels)Special CertificatesQ4 Calibration Data CertificateQ8 Material Traceability Certification per EN 10204 3.1B(2)Special ProceduresP1 Hydrostatic testingOverfillU1 Overfill protection according to German WHG/TÜVPlantweb FunctionalityA1 Regulatory Control: PID. (Requires FOUNDATION™ fieldbus)D1 Diagnostics suiteAntenna ExtensionsS1 100 mm, 316 / 316 L SST (EN 1.4404)S2 200 mm, 316 / 316 L SST (EN 1.4404)S3 300 mm, 316 / 316 L SST (EN 1.4404)Customer SpecialXX Special optionTypical Model Number: 5401 A F 1 IA 4P PD CA - M1 C1 A1(1) Standard alarm setting is freeze (high)??????(2) Option available for pressure retaining wetted parts.
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 SeriesA-6Preliminary copyModel Code for Rosemount 5402, High Frequency (K-band)Model Product Description5402 High frequency versionCode Housing MaterialAPolyurethane-covered AluminumCode Signal OutputH4-20 mA with HART® communicationF FOUNDATION™ fieldbus (AI block only)Code Conduit / Cable Threads11/2 inch - 14 NPT2M20 x 1.5 adapterCode Product CertificationsNA No Hazardous Locations CertificationsE1 ATEX FlameproofI1 ATEX Intrinsic SafetyIA ATEX FISCO Intrinsic Safety (requires FOUNDATION™ fieldbus Signal Output)E5 FM Explosion ProofI5 FM Intrinsic Safety and Non-incendiveIE FM FISCO Intrinsic Safety (requires FOUNDATION™ fieldbus Signal Output)E6 CSA Explosion ProofI6 CSA Intrinsic SafetyIF CSA FISCO Intrinsic Safety (requires FOUNDATION™ fieldbus Signal Output)Code Antenna - Size and MaterialCone Antennas2S 2 in. DN 50, 316 / 316 L SST (EN 1.4404) (pipe installations only)3S 3 in. DN 80, 316 / 316 L SST (EN 1.4404) (pipe installations only)4S 4 in. DN 100, 316 / 316 L SST (EN 1.4404)PTFE Disc Antennas2P 2 in. PTFE, DN 50, 316 / 316 L SST (EN 1.4404)3P 3 in. PTFE, DN 80, 316 / 316 L SST (EN 1.4404)4P 4 in. PTFE, DN 100, 316 / 316 L SST (EN 1.4404)Other AntennasXX Customer specificCode Tank SealingPV PTFE with Viton o-ringsPK PTFE with Kalrez 6375 o-ringsPE PTFE with EPDM o-ringsPB PTFE with Buna-N o-ringsPD PTFE disc antenna (o-rings not needed) (only for disc antenna)Code Process Connection and MaterialANSI FlangesAA 2 inch, 150 lbs, 316 / 316 L SST (EN 1.4404)AB 2 inch, 300 lbs, 316 / 316 L SST (EN 1.4404)BA 3 inch, 150lbs, 316 / 316 L SST (EN 1.4404)BB 3 inch, 300 lbs, 316 / 316 L SST (EN 1.4404)CA 4 inch, 150 lbs, 316 / 316 L SST (EN 1.4404)CB 4 inch, 300 lbs, 316 / 316 L SST (EN 1.4404)DA 6 inch, 150 lbs, 316 / 316 L SST (EN 1.4404)EA 8 inch, 150 lbs, 316 / 316 L SST (EN 1.4404)IB DN 80 PN 40, 316 / 316 L SST (EN 1.4404)JA DN 100 PN 16, 316 / 316 L SST (EN 1.4404)JB DN 100 PN 40, 316 / 316 L SST (EN 1.4404)Code Process Connection and Material, continued (5402)
Reference Manual 00809-0100-4026, Rev AANovember 2003A-7Rosemount 5400 SeriesPreliminary copyDIN FlangesHB DN 50 PN 40, 316 / 316 L SST (EN 1.4404)KA DN 150 PN 16, 316 / 316 L SST (EN 1.4404)LA DN 200 PN 16, 316 / 316 L SST (EN 1.4404)JIS FlangesTA 10 K 50 A, 316 / 316 L SST (EN 1.4404)UA 10 K 80 A, 316 / 316 L SST (EN 1.4404)VA 10 K 100 A, 316 / 316 L SST (EN 1.4404)YA 10 K 150 A, 316 / 316 L SST (EN 1.4404)ZA 10 K 200 A, 316 / 316 L SST (EN 1.4404)Other FlangesXX Customer specificCode OptionsM1 Integral digital displayBT Bar Code Tag with tag number and purchase order numberT1 Transient Protection Terminal Block (standard with FISCO)SP Weather Protection ShieldGS Guaranteed start-up at -58°F (-50°F)Software ConfigurationC1 Factory configuration (CDS required with order)Alarm Limit ConfigurationC4 NAMUR alarm and saturation levels, high alarmC5 NAMUR alarm and saturation levels, low alarmC8 Low alarm(1) (standard Rosemount alarm and saturation levels)Special CertificatesQ4 Calibration Data CertificateQ8 Material Traceability Certification per EN 10204 3.1B(2)Special ProceduresP1 Hydrostatic testingOverfillU1 Overfill protection according to German WHG/TÜVPlantweb FunctionalityA1 Regulatory Control: PID. (Requires FOUNDATION™ fieldbus)D1 Diagnostics suiteAntenna ExtensionsS1 100 mm, 316 / 316 L SST (EN 1.4404)S2 200 mm, 316 / 316 L SST (EN 1.4404)S3 300 mm, 316 / 316 L SST (EN 1.4404)Customer SpecialXX Special optionTypical Model Number: 5401 A F 1 IA 4P PD CA - M1 C1 A1(1) Standard alarm setting is freeze (high)??????(2) Option available for pressure retaining wetted parts.
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 SeriesA-8Preliminary copySPARE PARTSSpare parts list Transmitter head Model 5401/5402Model Product Description5401HF High frequency version, 26 GHz5401LF Low frequency version, 6 GHzCode Cone Antenna - Size and MaterialStainless Steel 316L (1.4...)2S 2 in. DN 50 (pipe installations only)3S 3 in. DN 80 (pipe installations only)4S 4 in. DN 1006S 6 in. DN 150 (only available for 5401LF)8S 8 in. DN 200 (only available for 5401LF)Hastelloy (HC..)2H 2 in. DN 50 (pipe installations only)3H 3 in. DN 80 (pipe installations only)4H 4 in. DN 1006H 6 in. DN 150 (only available for 5401LF)8H 8 in. DN 200 (only available for 5401LF)Code Antenna Extensions (delivered in same material as antenna)XX No antenna extensionX1 100 mm X2 200 mmX3 300 mmCode Tank SealingPV PTFE with Viton o-ringsPK PTFE with Kalrez o-ringsPE PTFE with EPDM o-ringsCode Flange Process ConnectionANSI FlangesAA 2 inch, 150 lbsAB 2 inch, 300 lbsAC 2 inch, 600 lbsBA 3 inch, 150lbsBB 3 inch, 300 lbsBC 3 inch, 600 lbsCA 4 inch, 150 lbsCB 4 inch, 300 lbsCC 4 inch, 600 lbsDA 6 inch, 150 lbsDB 6 inch, 300 lbsDC 6 inch, 600 lbsEA 8 inch, 150 lbsEB 8 inch, 300 lbsEC 8 inch, 600 lbsDIN FlangesHA DN 50 PN 16HB DN 50 PN 40HC DN 50 PN 64IA DN 80 PN 16IB DN 80 PN 40ÏC DN 80 PN 64JA DN 100 PN 16JB DN 100 PN 40JC DN 100 PN 64Code Flange Process Connection
Reference Manual 00809-0100-4026, Rev AANovember 2003A-9Rosemount 5400 SeriesPreliminary copyKA DN 150 PN 16KB DN 150 PN 40Code Flange Process Connection, continuedDC DN 150 PN 64EA DN 200 PN 16EB DN 200 PN 40EC DN 200 PN 64JIS FlangesPAPBPCQAQBQCRARBRCSASBSCTATBTCCode Signal OutputH4-20 mA with HART® communicationFFieldbus FoundationCode Housing MaterialAPolyurethane-covered AluminumCode Conduit / Cable Threads11/2 inch - 14 NPT2M20 x 1.5 adapter3PG 13.5 adapterCode Product CertificationsNA No Hazardous Locations CertificationsE1 ATEX FlameproofE4 JIS FlameproofE5 FM Explosion ProofE6 CSA Explosion ProofE7 SAA FlameproofE? GOSStandart FlameproofE? GP (China) FlameproofI1 ATEX Intrinsic SafetyI4 JIS Intrinsic SafetyI5 FM Intrinsic Safety and Non-incendiveI6 CSA Intrinsic SafetyI7 SAA Intrinsic SafetyI? GOSStandart Intrinsic SafetyI? GP (China) Intrinsic SafetyIA ATEX FISCO Intrinsic Safety (requires Fieldbus Foundation Signal Output)ID JIS FISCO Intrinsic Safety (requires Fieldbus Foundation Signal Output)IE FM FISCO Intrinsic Safety (requires Fieldbus Foundation Signal Output)IF CSA FISCO Intrinsic Safety (requires Fieldbus Foundation Signal Output)IG SAA FISCO Intrinsic Safety (requires Fieldbus Foundation Signal Output)?? Overfill protection according to German WHG/TÜV?? Telecom certification for non-metal tanksTypical Model Number: 5401LF 2S XX PV AA H A 1 E1 M1 ?? C1
Reference Manual00809-0100-4026, Rev AANovember 2003Rosemount 5400 SeriesA-10Preliminary copy
Reference Manual 00809-0100-xx, Rev AANovember 2003 Rosemount 5400www.rosemount.comPreliminary copyAppendix B Hazardous ApprovalsSafety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-1European Atex Directive Information . . . . . . . . . . . . . . . . page B-3Hazardous Locations Certifications . . . . . . . . . . . . . . . . . page B-5Approval Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-7SAFETY MESSAGES Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.Explosions could result in death or serious injury:Verify that the operating environment of the gauge is consistent with the appropriate hazardous locations certifications.Before connecting a HART-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.Do not remove the gauge cover in explosive atmospheres when the circuit is alive.Failure to follow safe installation and servicing guidelines could result in death or serious injury:Make sure the transmitter is installed by qualified personnel and in accordance with applicable code of practice.Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.Do not perform any service other than those contained in this manual unless you are qualified.Substitution of components may impair Intrinsic Safety.To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing.
Reference Manual00809-0100-xx, Rev AANovember 2003Rosemount 5400B-2Preliminary copyHigh voltage that may be present on leads could cause electrical shock:Avoid contact with leads and terminals. Make sure the main power to the Radar Transmitter is off and the lines to any other external power source are disconnected or not powered while wiringthe gauge.
Reference Manual 00809-0100-xx, Rev AANovember 2003B-3Rosemount 5400Preliminary copyEUROPEAN ATEX DIRECTIVE INFORMATIONIntrinsic Safety The Rosemount 5400 Series Transmitter that has the following label attached has been certified to comply with Directive 94/9/EC of the European Parliament and the Council as published in the Official Journal of the European Communities No. L 100/1 on 19-April-1994.Figure B-1. Approval Label ATEX (KEMA) and Name PlateThe following information is provided as part of the label of the transmitter:• Name and address of the manufacturer (Rosemount).• CE Conformity Marking• Complete model number• The serial number of the device• Year of construction• Marking for explosion protection:• EEx ia IIC T4 (-40 °C ≤ Ta ≤ +70 °C)Ui=xx VIi=xx mAPi=x WCi=x, Li=x• xx ATEX certificate number: Label
Reference Manual00809-0100-xx, Rev AANovember 2003Rosemount 5400B-4Preliminary copyFlame Proof The Rosemount 5400 Series Transmitter that has the following label attached has been certified to comply with Directive 94/9/EC of the European Parliament and the Council as published in the Official Journal of the European Communities No. L 100/1 on 19-April-1994.Figure B-2. Approval Label ATEX (KEMA) and Name PlateThe following information is provided as part of the label of the transmitter:• Name and address of the manufacturer (Rosemount).• CE Conformity Marking• Complete model number• The serial number of the device• Year of construction• Marking for explosion protection:• EEx d[ia]ia IIC T4 (-40 °C<Ta< +70 °C)• KEMA ATEX certificate number: KEMA 01ATEXyyyyLabel
Reference Manual 00809-0100-xx, Rev AANovember 2003B-5Rosemount 5400Preliminary copyHAZARDOUS LOCATIONS CERTIFICATIONSThe Rosemount 5400 Series Transmitters that have the following labels attached have been certified to comply with the requirements of the approval agencies noted.Factory Mutual (FM) ApprovalsFigure B-3. Approval Labels Factory Mutual (FM)E5 Explosion-Proof for Class I, Division 1, Groups A, B, C and D.Dust-Ignition proof for Class II/III, Division 1, Groups E, F and G; with intrinsically safe connections to Class I, II, III, Div 1, Groups A, B, C, D, E, F and G. Temperature class T4 @+70 °C.Ambient temperature limits: -40°C to + 70°CFactory Sealed.I5 Intrinsically Safe for Class I, II, III, Division 1, Groups A, B, C, Dand G. Intrinsically Safe for Class I, Zone 0, AEX ia IIC T4 Ta=70°C.Temperature code T4 at 70°C max ambient.Control Drawing: xxx.Non-incendive for Class I, Division 2, Groups A, B, C and D.Suitable for Class II, III, Division 2, Groups F and G.Non-incendive maximum operating parameters: 42 V, 25 mA.Temperature code T4 at 70°C max ambient.Label
Reference Manual00809-0100-xx, Rev AANovember 2003Rosemount 5400B-6Preliminary copyCanadian Standards Association (CSA) ApprovalCert. no. xxxx.Figure B-4. Approval Label Canadian Standards Association (CSA)E6 Explosion-Proof for Class I, Division 1, Groups C and D.Dust Ignition Proof for Class II, Div. 1 and 2, Groups E, F and G.Dust-Ignition proof for Class III, Division 1, Hazardous Locations [Ex ia IIC T4] Ex ia IIC T4.Ambient temperature limits: -40°C to + 70°C.Factory Sealed.I6 Intrinsically Safe: Ex ia IIC T4. Intrinsically Safe for Class I, Division 1, Groups A, B, C and D.Temperature code T4.Control Drawing: xxxx.Non-incendive for Class III, Division 1, Hazardous Locations.Non-incendive for Class I, Division 2, Groups A, B, C and D.Ambient temperature limits: -40 °C to + 70 °C.Label
Reference Manual 00809-0100-xx, Rev AANovember 2003B-7Rosemount 5400Preliminary copyAPPROVAL DRAWINGS This section contains Factory Mutual installation drawings and Canadian Standards installation drawings. You must follow the installation guidelines presented in order to maintain certified ratings for installed transmitters. This section contains the following drawings:Saab Rosemount drawing 91500xx-xxx, Issue 1:System Control Drawing for hazardous location installation of intrinsically safe FM approved apparatus.Saab Rosemount drawing 91500xx-xxx, Issue 1:System Control Drawing for hazardous location installation of CSA approved apparatus.Figure B-5. System Control Drawing for hazardous location installation of intrinsically safe FM approved apparatus.Figure B-6. System Control Drawing for hazardous location installation of CSA approved apparatus.System Control DrawingSystem Control Drawing
Reference Manual00809-0100-xx, Rev AANovember 2003Rosemount 5400B-8Preliminary copy
Reference Manual 00809-0100-xx, Rev AANovember 2003 Rosemount 5400 Serieswww.rosemount.comAppendix C HART CommunicatorIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-1Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-1Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-5Basic Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-6Menus and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-8INTRODUCTION This appendix provides an introduction to using the HART Communicator with the Rosemount Model 5400 transmitter, including the HART Communicator keypad, connections, menu structure and Fast Key sequence features.The HART Communicator manual provides detailed instructions on the use and features of the HART Communicator. This brief summary will familiarize you with the HART Communicator but is not meant to replace the HART Communicator manual. For information on all the capababilities of the HART Communicator, refer to the HART Communicator Product Manual (document 00809-0100-4275).SAFETY MESSAGES Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.Explosions could result in death or serious injury:Verify that the operating environment of the gauge is consistent with the appropriate hazardous locations certifications.Before connecting a HART-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.Do not remove the gauge cover in explosive atmospheres when the circuit is alive.
Reference Manual00809-0100-xx, Rev AANovember 2003Rosemount 5400 SeriesC-2Failure to follow safe installation and servicing guidelines could result in death or serious injury:Make sure only qualified personnel perform the installation.Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.Do not perform any service other than those contained in this manual unless you are qualified.As a matter of routine, the Model 3300 transmitter and all other equipment in your tank should be shut off prior to entering the tank.
Reference Manual 00809-0100-xx, Rev AANovember 2003C-3Rosemount 5400 SeriesFigure C-1. HART Communicator TreeOnline Menu1 DEVICE SETUP2PV3AO4LRV5URV1Device Information3 HART4 Echo Tuning5 Advanced Tank1 Variable mapping2 Level3 Distance4 Level Rate5 Signal Strength6Volume7 Internal Temp1 Diagnostics2 Simulation3 Surface Search4 Set as Empty5 Restart Device6 Lock/Unlock Device7 Factory Settings8 Trim/Calibrate AO9 Advanced Service1 Process Variables2Diag/Service3 Basic Setup4 Detailed Setup5 Review Menus1 Appl Grade Index2 Measurem Units3 Guided Setup1 Distance Units2 Level Rate Units3 Volume Units4 Temperature Units1 Manufacturer2 Device Model3 Serial No4Tag5 Descriptor6 Message7Date8 Revision #´s9 SW versions- HW Config1 Poll Address2Burst Mode3 Burst Option4 Num Req Preams5 Num Resp Preams1 Antenna Type2 Pipe Diameter3TCL4 Upper Null Zone5 Min Level Offset6 Calibration Distance7 Distance Offset8 Tank Presentation1 Found Echoes2 Regist False Echoes3 Min Threshold4 Surface Search5 Set as Empty6 Create ATC7 Add False Echo8 Remove False Echo9 Set Min Threshold1 Variable re-map2 PV is3 SV is4TV is5QV is- Level- Distance- Level Rate- Signal Strength- Volume- Internal Temp1 Device Status2 Device Error3 Device Warning4 Measurem Status5 AO Status6 Volume Status2LCD1 Universal rev2 Fld dev rev3 Software rev4 Hardware rev1 LCD Variables2 LCD Language3 LCD Units1 Tank Type2 Tank Bottom Type3 Tank Height4 Pipe Diameter5 Tank Environment6 Volume4 Tank Setup1Simul Mode2 Simul Distance1 Distance Units2 Level Rate Units3 Volume Unit4 Temperature Unit1 Proc Condition2 Product DC1 Proc Condition2 Product DC1Calc. Method2 Tank Diameter3 Tank Length4 Volume Offset1PV is2LRV3URV4 Alarm Mode Meas5 Alarm Mode Fail6 Disable Lmt Alm7Damp Value5AO Setup
Reference Manual00809-0100-xx, Rev AANovember 2003Rosemount 5400 SeriesC-4Table C-1. HART Fast Key SequencesSka anpassas till 5400!Function HART Fast KeyDevice Information 1, 4, 1Display Language 1, 4, 2, 2Display Variables 1, 4, 2, 1Level Units 1, 3, 2, 1Loop Test 1, 2, 2Lower Range Value (LRV) (4 mA) 1, 3, 3Master Reset 1, 2, 1, 2Measurement Mode 1, 3, 9Poll Address 1, 4, 5, 2, 1Primary Variable 1, 1, 1, 1Antenna Type 1, 4, 5, 1Product Dielectric 1, 3, 8Range Values 1, 3, 3, 2Reference Gauge Height 1, 3, 4Strapping Table 1, 4, 3, 4Tag 1, 3, 1Tank Type 1, 4, 3, 1Tank Diameter 1, 4, 3, 2Temperature Units 1, 3, 2, 3Upper Null Zone 1, 4, 4, 5Upper Range Value (URV) (20 mA) 1, 3, 3Vapor Dielectric 1, 3, 7Variable Remapping 1, 1, 1, 1Volume Units 1, 3, 2, 2
Reference Manual 00809-0100-xx, Rev AANovember 2003C-5Rosemount 5400 SeriesCONNECTIONS The HART Communicator exchanges information with the 5400 Series transmitters from the control room, the instrument site, or any wiring termination point in the loop. The HART Communicator should be connected in parallel with the transmitter. Use the loop connection ports on the rear panel of the HART Communicator (see Figure C-2). The connections are non-polarized. Do not make connections to the serial port or NiCad recharger pack in an explosive atmosphere.Figure C-2. Rear connection panel with Optional NiCad Recharger JackBefore connecting the HART Communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices. NOTEThe HART Communicator needs a minimum of 250 ohms resistance in the loop to function properly. The HART Communicator does not measure loop current directly.NOTELoop must be broken to insert the 250 ohm load resistor.Loop Connection PortsOptional NiCad Recharger Jack Serial Port008AB
Reference Manual00809-0100-xx, Rev AANovember 2003Rosemount 5400 SeriesC-6BASIC FEATURES The keys of the HART Communicator include action keys, function keys, alphanumeric keys, and shift keys.Figure C-3. 275 HART CommunicatorAction KeysAs shown in Figure C-3, the action keys are the six blue, white, and black keys located above the alphanumeric keys. The function of each key is described as followsON/OFF Key Use this key to power the HART Communicator. When the communicator is turned on, it searches for a gauge on the 4–20 mA loop. If a device is not found, the communicator displays the message, “No Device Found. Press OK.” If a HART-compatible device is found, the communicator displays the Online Menu with device ID and tag. If a HART-compatible device is found, the communicator displays the Online Menu with device ID and tag. Directional KeysUse these keys to move the cursor up, down, left, or right. The right arrow key also selects menu options, and the left arrow key returns to the previous menu.Function KeysAction KeysAlphanumeric KeysShift Keys011AB
Reference Manual 00809-0100-xx, Rev AANovember 2003C-7Rosemount 5400 SeriesHOT KeyUse this key to quickly access important, user-defined options whenconnected to a HART-compatible device. Pressing the Hot Key turnsthe HART Communicator on and displays the Hot Key Menu. See Customizing the Hot Key Menu in the HART Communicator manual for more information.Function KeysUse the four software-defined function keys, located below the LCD, to perform software functions. On any given menu, the label appearing above a function key indicates the function of that key for the current menu. As you move among menus, different function key labels appear over the four keys. For example, in menus providing access to online help, the label may appear above the F1 key. In menus providing access to the Home Menu, the label may appear above the F3 key. Press the key to activate the function. See the HART Communicator manual for details on specific Function Key definitions.Alphanumeric and Shift KeysThe Alphanumeric keys perform two functions: fast selection of menu options (refer to HART Fast Key Feature in this section) and data entry.Figure C-4. HART Communicator Alphanumeric and Shift KeysSome menus require data entry. Use the Alphanumeric and Shift keys to enter all alphanumeric information into the HART Communicator. If you press an Alphanumeric key alone from within an edit menu, the bold character in the center of the key appears. These large characters include the numbers zero through nine, the decimal point (.), and the dash symbol (–).To enter an alphabetic character:1. Press the Shift key that corresponds to the position on the Alphanumeric key of the letter you want.2. Press the Alphanumeric key.HELPHOME
Reference Manual00809-0100-xx, Rev AANovember 2003Rosemount 5400 SeriesC-8For example, to enter the letter R, first press the right Shift key, then the “6” key (see Figure C-5). Do not press these keys simultaneously, but one after the other.Figure C-5. Data Entry Key SequenceMENUS AND FUNCTIONSThe HART Communicator is a menu driven system. Each screen provides a menu of options that can be selected or provides direction for input of data, warnings, messages, or other instructions. Main MenuWhen the HART Communicator is turned on, one of two menus appears: the Online Menu or the Main Menu.If the HART Communicator is connected to an operating loop, the communicator finds the device and displays the Online Menu.If it is not connected to a loop, the communicator indicates that no device was found. When you press OK (F4), it displays the Main Menu. The Main Menu provides the following options:•Offline – The Offline option provides access to offline configuration data and simulation functions.•Online – The Online option checks for a device and if it finds one, brings up the Online Menu. Online communication with the 3300 Series Transmitter automatically loads the current gauge data to the HART Communicator.•Transfer – The Transfer option provides access to options for transferring data either from the HART Communicator (memory) to the 3300 Series Transmitter (device) or vice versa. Transfer is used to move offline data from the HART Communicator to the gauge, or to retrieve data from a gauge for offline revision. •Frequency Device – The Frequency Device option displays the frequency output and corresponding pressure output of current-to-pressure transmitters.•Utility – The Utility option provides access to the contrast control for the HART Communicator LCD screen and to the autopoll setting used in multidrop applications. To select an option from the menu, you can use the up and down arrow keys and the select (right arrow) key or you can simply press the corresponding number on the alphanumeric keypad to “fast select” the option.6P Q R
Reference Manual 00809-0100-xx, Rev AANovember 2003C-9Rosemount 5400 SeriesAfter selecting a Main Menu option, the HART Communicator provides the information you need to complete the operation. If further details are required, consult the HART Communicator manual.Online MenuThe Online Menu can be selected from the Main Menu or it appears automatically if the HART Communicator is connected to an activeloop and can detect an operating 3300 transmitter. Online mode is used for direct evaluation of a particular meter, re-configuration, changing parameters, maintenance, and other functions. When configuration variables are reset in online mode, the new settings are not activated until the data is sent to the gauge. Press SEND (F2) when it is activated to update the process variables of the 3300 transmitter. NOTEThe Main Menu can be accessed from the Online Menu. Press the left arrow action key to deactivate the online communication with the gauge and to activate the Main Menu options.HART Fast Key FeatureThe HART Fast Key feature provides quick online access to gauge variables and functions. Instead of stepping your way through the menu structure using the Action Keys, you can press a HART Fast Key sequence to move from the Online Menu to the desired variable or function. On-screen instructions guide you through the rest of the screens.The HART Fast Key sequences are made up of the series of numbers corresponding to the individual options in each step of the menu structure. For example, from the Online Menu you can change the Date. Following the menu structure, you would:1. Press 1 to reach Device Setup.2. Press 4 for Detailed Setup. 3. Press 1 for Device Information. 4. Press 5 for Date. So, the corresponding HART Fast Key sequence is 1, 4, 1, 5.HART Fast Keys are operational only from the Online Menu. If you use them consistently, you return to the Online Menu by pressing HOME (F3) when it is available. If you do not start at the Online Menu, the HART Fast Keys will not function properly.Use Table C-1, an alphabetical listing of online functions, to find the corresponding HART Fast Keys. These codes are applicable only to the 3300 Series and the HART Communicator.Hart Communicator Diagnostic MessagesThe following table is a list of messages used by the HART Communicator and their corresponding descriptions.Variable parameters within the text of a message are indicated with <variable label>.Reference to the name of another message is identified by <message>.
Reference Manual00809-0100-xx, Rev AANovember 2003Rosemount 5400 SeriesC-10Table C-2. HART Communicator Diagnostic MessagesMessage DescriptionAdd item for ALL device types or only for this ONE device type.Asks the user whether the hot key item being added should be added for all device types or only for the type of device that is connected.Command Not Implemented The connected device does not support this function.Communication Error Either a device sends back a response indicating that the message it received was unintelligible, or the HC cannot understand the response from the device.Configuration memory not compatible with connected deviceThe configuration stored in memory is incompatible with the device to which a transfer has been requested.Device Busy The connected device is busy performing another task.Device Disconnected Device fails to respond to a command.Device write protected Device is in write-protect mode. Data can not be written.Device write protected. Do you still want to shut off?Device is in write-protect mode. Press YES to turn the HC off and lose the unsent data.Display value of variable on hotkey menu?Asks whether the value of the variable should be displayed adjacent to its label on the hotkey menu if the item being added to the hotkey menu is a variable.Download data from configuration memory to devicePrompts user to press SEND softkey to initiate a memory to device transfer.Exceed field width Indicates that the field width for the current arithmetic variable exceeds the device-specified description edit format.Exceed precision Indicates that the precision for the current arithmetic variable exceeds the device-specified description edit format.Field device has malfunctioned due to a Hardware Error or FailureThe 3300 transmitter may simply be configured incorrectly (20 mA point in upper Null Zone, etc.) Verify the configuration.Ignore next 50 occurrences of status?Asked after displaying device status. Softkey answer determines whether next 50 occurrences of device status will be ignored or displayed.Illegal character An invalid character for the variable type was entered.Illegal date The day portion of the date is invalid.Illegal month The month portion of the date is invalid.Illegal year The year portion of the date is invalid.Incomplete exponent The exponent of a scientific notation floating point variable is incomplete.Incomplete field The value entered is not complete for the variable type.Looking for a device Polling for multidropped devices at addresses 1–15.Mark as read only variable on hotkey menu?Asks whether the user should be allowed to edit the variable from the hotkey menu if the item being added to the hotkey menu is a variable.No device configuration in configuration memoryThere is no configuration saved in memory available to re-configure offline or transfer to a device.No Device Found Poll of address zero fails to find a device, or poll of all addresses fails to find a device if auto-poll is enabled.No hotkey menu available for this device.There is no menu named “hotkey” defined in the device description for this device.No offline devices available. There are no device descriptions available to be used to configure a device offline.No simulation devices available. There are no device descriptions available to simulate a device.No UPLOAD_VARIABLES in ddl for this deviceThere is no menu named “upload_variables” defined in the device description for this device. This menu is required for offline configuration.No Valid Items The selected menu or edit display contains no valid items.OFF KEY DISABLED Appears when the user attempts to turn the HC off before sending modified data or before completing a method.Online device disconnected with unsent data. RETRY or OK to lose data.There is unsent data for a previously connected device. Press RETRY to send data, or press OK to disconnect and lose unsent data.Out of memory for hotkey configuration. Delete unnecessary items.There is no more memory available to store additional hotkey items. Unnecessary items should be deleted to make space available.
Reference Manual 00809-0100-xx, Rev AANovember 2003C-11Rosemount 5400 SeriesOverwrite existing configuration memoryRequests permission to overwrite existing configuration either by a device-to-memory transfer or by an offline configuration. User answers using the softkeys.Press OK... Press the OK softkey. This message usually appears after an error message from the application or as a result of HART communications.Restore device value? The edited value that was sent to a device was not properly implemented. Restoring the device value returns the variable to its original value.Save data from device to configuration memoryPrompts user to press SAVE softkey to initiate a device-to-memory transfer.Saving data to configuration memory.Data is being transferred from a device to configuration memory.Sending data to device. Data is being transferred from configuration memory to a device.There are write only variables which have not been edited. Please edit them.There are write-only variables which have not been set by the user. These variables should be set or invalid values may be sent to the device.There is unsent data. Send it before shutting off?Press YES to send unsent data and turn the HC off. Press NO to turn the HC off and lose the unsent data.Too few data bytes received Command returns fewer data bytes than expected as determined by the device description.Transmitter Fault Device returns a command response indicating a fault with the connected device.Units for <variable label> has changed. Unit must be sent before editing, or invalid data will be sent.The engineering units for this variable have been edited. Send engineering units to the device before editing this variable.Unsent data to online device. SEND or LOSE dataThere is unsent data for a previously connected device which must be sent or thrown away before connecting to another device.Use up/down arrows to change contrast. Press DONE when done.Gives direction to change the contrast of the HC display.Value out of range The user-entered value is either not within the range for the given type and size of variable or not within the min/max specified by the device.<message> occurred reading/writing <variable label>Either a read/write command indicates too few data bytes received, transmitter fault, invalid response code, invalid response command, invalid reply data field, or failed pre- or post-read method; or a response code of any class other than SUCCESS is returned reading a particular variable.<variable label> has an unknown value. Unit must be sent before editing, or invalid data will be sent.A variable related to this variable has been edited. Send related variable to the device before editing this variable.Table C-2. HART Communicator Diagnostic MessagesMessage Description
Reference Manual00809-0100-xx, Rev AANovember 2003Rosemount 5400 SeriesC-12
Reference Manual 00809-0100-xx, Rev AANovember 2003 Rosemount 5400 Serieswww.rosemount.comIndexNumerics4 and 20 mA Points . . . . . . . 4-10AAction KeysUp Arrow Key . . . . . . . . . C-6Analog Outputalarm values . . . . . . . . . . 5-7saturation values . . . . . . . 5-7Approval Drawings . . . . . . . . . B-7Approvals . . . . . . . . . . . . . . . B-1Atex . . . . . . . . . . . . . . . . . . . B-3CCable Selection . . . . . . . . . . 3-13Cable/conduit entries . . . . . . 3-13Canadian Standards Associationapproval . . . . . . . . . . . . . B-6system control drawing . . B-7COM Port . . . . . . . . . . . . . . . 4-4EElectrical installation . . . . . . . 3-13connecting the transmitter 3-15Intrinsically Safe Output . 3-17Non-Intrinsically Safe Output 3-16European ATEX Directive Information B-3FFactory Mutualapproval . . . . . . . . . . . . . B-5system control drawing . . B-7Fast Key Feature . . . . . . . . . . C-8Fast Key Sequence Table . . . . C-4Foam . . . . . . . . . . . . . . . . . . 2-4Function Keys . . . . . . . . . . . . C-7Functions . . . . . . . . . . . . . . . C-8GGrounding . . . . . . . . . . . . . . 3-13HHART Communicatoralphanumeric keys . . . . . C-7connecting . . . . . . . . . . . C-5connections and hardware C-5fast key feature . . . . . . . . C-8fast key sequence table . . C-4function keys . . . . . . . . . C-7functions . . . . . . . . . . . . C-8main menu . . . . . . . . . . . C-8menus . . . . . . . . . . . . . . C-8menus and functions . . . . C-8online menu . . . . . . . . . . C-9shift keys . . . . . . . . . . . . C-7Hazardous Locations Certifications B-5IInstallationcable selection . . . . . . . 3-13cable/conduit entries . . . 3-13Free Space . . . . . . . . . . 3-4grounding . . . . . . . . . . 3-13mounting considerations . 3-3power requirements . . . 3-14procedure . . . . . . . . . . . 3-2recommended mounting position 3-5MMaximum load resistance 3-16, 3-17Menus . . . . . . . . . . . . . . . . . C-8NNAMUR-Compliant Alarm . . . 5-7PPower Requirements . . . . . . 3-14RRCTCOM Port . . . . . . . . . . . 4-4Setup . . . . . . . . . . . . . . 4-7Wizard . . . . . . . . . . . . . . 4-6Recommended mounting position 3-5SShift Keys . . . . . . . . . . . . . . C-7TTime Domain Reflectometry . . .2-1Transmitter housing . . . . . . . .2-2Troubleshooting . . . . . . . . . . .6-7VVapor . . . . . . . . . . . . . . . . . .2-4
Reference Manual00809-0100-xx, Rev AANovember 2003Rosemount 5400 SeriesIndex-2
Reference Manual 00809-0100-4026, Rev AANovember 2003 Rosemount 5400 SeriesEmerson Process Management© 2003 Rosemount Inc. All rights reserved.00000Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc.PlantWeb is a registered trademark of one of the Emerson Process Management group of companies.Teflon, VITON, and Kalrez are registered trademarks of E.I. du Pont de Nemours & Co.Asset Management Solutions is a trademark of Emerson Process Management.All other marks are the property of their respective owners.Rosemount Inc.8200 Market BoulevardChanhassen, MN 55317 USAT (U.S.) 1-800-999-9307T (International) (952) 906-8888F (952) 949-7001www.rosemount.comFischer-Rosemount LimitedHeath PlaceBognor RegisWest Sussex PO22 9SHEnglandTel 44 (1243) 863121Fax 44 (1243) 867554Fischer-RosemountSingapore Pte Ltd.1 Pandan CrescentSingapore 128461Tel (65) 777-8211Fax (65) 777-0947AP.RMT-Specialist@emersonprocess.com

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