Rosemount Tank Radar 5401 Radar Level Gauge User Manual Book 5400

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Reference Manual
00809-0100-4026, Rev AA
November 2003
Rosemount 5400 Series
Subtitle
www.rosemount.com
Preliminary copy
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Rosemount 5400 Series
Rosemount 5400 Series
NOTICE
Read this manual before working with the product. For personal and system safety, and for
optimum product performance, make sure you thoroughly understand the contents before
installing, using, or maintaining this product.
Within the United States, Rosemount Inc. has two toll-free assistance numbers.
Customer Central: 1-800-999-9307(7:00 a.m. to 7:00 p.m. CST)
Technical support, quoting, and order-related questions.
North American Response Center:
Equipment service needs.
1-800-654-7768 (24 hours a day – Includes Canada)
For equipment service or support needs outside the United States, contact your local
Rosemount representative.
The products described in this document are NOT designed for nuclear-qualified
applications.
Using non-nuclear qualified products in applications that require nuclear-qualified hardware
or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Rosemount
Sales Representative.
This product is designed to meet FCC and R&TTE requirements for a non-intentional
radiator.
This device complies with part 15 of the FCC rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must
accept any interference received, including interference that may cause undesired
operation.
Rosemount 5400 Series Radar Transmitter may be protected by one or more U.S. Patents pending and foreign
patents pending.
Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc.
HART is a registered trademark of the HART Communication Foundation.
Teflon, VITON, and Kalrez are registered trademarks of E.I. du Pont de Nemours & Co.
Asset Management Solutions is a trademark of Emerson Process Management.
Cover Photo: xx
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Reference Manual
00809-0100-4026, Rev AA
November 2003
Rosemount 5400 Series
Table of Contents
SECTION 1
Introduction
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
SECTION 2
Transmitter Overview
Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Components of the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
System Architecture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Process Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Dielectric constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Turbulence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Temperature/Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Vapor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Condensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Tank Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Antenna Selection Guide/Measuring Range . . . . . . . . . . . . . . . . . . . . 2-5
SECTION 3
Installation
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Socket Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Free Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Recommended Mounting Position . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Beam Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Beam Diameter at different distances from flange for 5401 . . . 3-6
Beam Diameter at different distances from flange for 5402 . . . 3-6
Beam angle for 5401 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Beam angle for 5402 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Vessel Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Disturbing objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Mounting a standard cone antenna . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Mounting in Still Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Mounting in Bypass Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Antenna extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
“Disc Antenna” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Cable/conduit entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Cable Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Hazardous Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Maximum Loop Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Connecting the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
www.rosemount.com
Reference Manual
Rosemount 5400 Series
00809-0100-4026, Rev AA
November 2003
Non-Intrinsically Safe Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Intrinsically Safe Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
IS parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
SECTION 4
Operation
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Display Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
PC Configuration Software Rosemount Radar Master . . . . . . . . . . . . 4-3
Installing the RRM software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Specifying the COM Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
To set the COM port buffers . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Help In RRM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Using the Setup Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Using the Setup Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
AMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Model 275/375 HART Communicator . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
SECTION 5
Configuration/Start-Up
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Echo Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Measurement Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Tank Geometry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Tank Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Tank Type and Tank Bottom Type . . . . . . . . . . . . . . . . . . . . . . 5-3
Pipe Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Process Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Rapid Level Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Turbulent Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Solid Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Product Dielectric Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Analog Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Output Source/Primary Variable . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Upper/Lower Range Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Alarm Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Echo Tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Registration of False Echoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Amplitude Threshold Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Advanced Tank Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Distance Offset (G) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Minimum Level Offset (C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Hold Off Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Calibration Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Advanced Analog Output Settings . . . . . . . . . . . . . . . . . . . . . . . . 5-11
TOC-2
Reference Manual
00809-0100-4026, Rev AA
November 2003
Rosemount 5400 Series
Antenna Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Tank Connection Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Empty Tank Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Bottom Echo Visible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Empty Tank Detection Area . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Tank Bottom Projection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Extra Echo. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Level Alarm is not set when Tank is Empty. . . . . . . . . . . . . . . 5-13
Full Tank Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Level Alarm is Not Set when Tank is Full . . . . . . . . . . . . . . . . 5-13
Full Tank Detection Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Level above Hold Off Distance Possible . . . . . . . . . . . . . . . . . 5-13
Double Bounce . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Surface Echo Tracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Slow Search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Slow Search Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Double Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Upper Product Dielectric Constant . . . . . . . . . . . . . . . . . . . . . 5-14
Select Lower Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Echo Timeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Close Distance Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Filter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Damping Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Activate Jump Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
SECTION 6
Service and
Troubleshooting
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Analog Output Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Viewing Input and Holding Registers . . . . . . . . . . . . . . . . . . . . . . . 6-2
Logging Measurement Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Saving the Transmitter Configuration . . . . . . . . . . . . . . . . . . . . . . . 6-2
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Using the Spectrum Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Configuration Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Surface Search. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Reset to Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Using the Simulation Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Enable Software Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Enter Service Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Errors.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Application Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
APPENDIX A
Reference Data
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
APPENDIX B
Hazardous Approvals
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
European Atex Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
TOC-3
Reference Manual
Rosemount 5400 Series
00809-0100-4026, Rev AA
November 2003
Intrinsic Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
Flame Proof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
Hazardous Locations Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5
Factory Mutual (FM) Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5
Canadian Standards Association (CSA) Approval . . . . . . . . . . . . . B-6
Approval Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7
APPENDIX C
HART Communicator
TOC-4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5
Basic Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6
Action Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6
ON/OFF Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6
Directional Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6
HOT Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7
Function Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7
Alphanumeric and Shift Keys . . . . . . . . . . . . . . . . . . . . . . . . . .C-7
Menus and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-8
Main Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-8
Online Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9
HART Fast Key Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9
Hart Communicator Diagnostic Messages . . . . . . . . . . . . . . . . . . .C-9
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Section 1
Rosemount 5400 Series
Introduction
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2
SAFETY MESSAGES
Procedures and instructions in this manual may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Refer to
the saftey messages listed at the beginning of each section before performing
an operation preceded by this symbol.
Failure to follow these installation guidelines could result in death or serious
injury.
•
Make sure only qualified personnel perform the installation.
•
Use the equipment only as specified in this manual. Failure to do so may
impair the protection provided by the equipment.
Explosions could result in death or serious injury.
•
Verify that the operating environment of the transmitter is consistent with the
appropriate hazardous locations certifications.
•
Before connecting a HART®-based communicator in an explosive atmosphere,
make sure the instruments in the loop are installed in accordance with
intrinsically safe or non-incendive field wiring practices.
Electrical shock could cause death or serious injury.
•
Use extreme caution when making contact with the leads and terminals.
Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution
of components etc., may also jeopardize safety and is under no circumstances allowed.
www.rosemount.com
Preliminary copy
Reference Manual
Rosemount 5400 Series
MANUAL OVERVIEW
00809-0100-4026, Rev AA
November 2003
This manual provides installation, configuration and maintenance information
for the Rosemount 5400 Series Radar Transmitter.
Section 2: Transmitter Overview
•
Theory of Operation
•
Descripton of the transmitter
•
Process and vessel characteristics
Section 3: Installation
•
Mounting considerations
•
Mechanical installation
•
Electrical installation
Section 4: Operation
•
Display panel
•
Configuration tool Rosemount Radar Master
•
AMS
•
275/375 communicator
Section 5: Configuration/Start-Up
•
Configuration instructions
•
Configuration using the HART Communicator
•
Configuration using the RCT software
Section 6: Service and Troubleshooting
•
Advanced Configuration
•
Error and Warning Codes
•
Communication Errors
Appendix A: Reference Data
•
Specifications
•
Ordering Information
Appendix B: Hazardous Approvals
•
Examples of labels
•
European ATEX Directive information
•
FM approvals
•
CSA approvals
•
Drawings
Appendix C: HART 275/375 Communicator
1-2
•
Features
•
Connections
•
Diagnostic messages
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Section 2
Rosemount 5400 Series
Transmitter Overview
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1
Components of the transmitter . . . . . . . . . . . . . . . . . . . . . page 2-2
System Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-3
Antenna Selection Guide/Measuring Range . . . . . . . . . . page 2-5
Process Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-4
THEORY OF OPERATION
The Rosemount 5400 Series Radar Transmitter is a smart, two-wire
continuous level transmitter that is based on Time Domain Reflectometry
(TDR) principles. A 5400 transmitter is installed at the tank top. It emits short
microwave pulses towards the product surface in the tank. When a pulse
reaches the surface of the material it is measuring, part of the energy is
reflected back to the antenna for subsequent processing by the transmitter
electronics. The time difference between the generated and reflected pulse is
detected by a micro-processor and is converted into a distance from which
the total level or interface level is calculated (see below). The measured
distance is often referred to as the Ullage.
The product level is calculated by using the following relation between tank
height and Ullage:
Level=Tank Height - Ullage.
Figure 2-1. Measurement
principle for the 5400 Series.
Level
www.rosemount.com
TDR_PRINCIPLES(2).EPS
Reference pulse
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Rosemount 5400 Series
COMPONENTS OF THE
TRANSMITTER
The Rosemount 5400 Series Radar Transmitter has an aluminum transmitter
housing which contains advanced electronics for signal processing.
The radar electronics produces an electromagnetic pulse that is emitted
through the antenna.
There are different antenna types and sizes available for various applications.
Figure 2-2. Transmitter
components.
Display Panel
Junction Box
Cable Entry:
TRANSMITTER_COMPONENTS.EPS
½" NPT.
Optional adapters:
M20, PG13.5
2-2
Radar Electronics
Antenna
Reference Manual
00809-0100-4026, Rev AA
November 2003
SYSTEM
ARCHITECTURE
Preliminary copy
Rosemount 5400 Series
The 5400 Series Radar Level Transmitter is a powerful radar level transmitter
suitable for non-contact level measurements in process tanks and other types
of tanks. It is designed for easy installation and maintenance free operation.
The Rosemount 5400 Series Radar Transmitter is loop-powered which
means it uses the same two wires for both power supply and output signal.
The output is a 4-20 mA analog signal superimposed with a digital HART
signal.
SYSTEM_5400.EPS
Figure 2-3. System Integration
If HART technology is used the Rosemount 5400 Series Radar Transmitter
can easily be configured by using a PC and the Radar Master software
package or via a hand held HART 275/375 Communicator. Radar Master
offers configuration and service capabilities and functions for presentation of
measurement data. The transmitter is also compatible with the AMS™ (Asset
Management Solutions™) software which can be used for configuration.
For stand-alone systems, or as a complement to a PC or a control system,
you can monitor level data using an analog output. As an option, your Model
5400 Radar Level Transmitter can be equipped with an easy-to-use Display
Panel for monitoring measurement data.
2-3
Preliminary copy
Reference Manual
Rosemount 5400 Series
00809-0100-4026, Rev AA
November 2003
PROCESS
CHARACTERISTICS
Dielectric constant
The reflectivity of the product is a key parameter for measurement
performance. A high dielectric constant of the media gives better reflection
and a longer measuring range.
Foam
How well the Rosemount 5400 Series Radar Transmitter measures in foamy
applications depends upon the properties of the foam; light and airy or dense
and heavy, high or low dielectrics, etc. If the foam is conductive and creamy
the transmitter will probably measure the surface of the foam. If the foam is
less conductive the microwaves will probably penetrate the foam and
measure the liquid surface.
Stämmer detta för 5400?
Turbulence
A calm surface gives better reflection than a turbulent surface. For extremely
turbulent applications the Low Frequency version of the 5400 transmitter is
recommended.
Temperature/Pressure
Vapor
In some applications, as ammonia, there is heavy vapor above the product
surface that will influence the level measurement. The Rosemount 5400
Series Radar Transmitter can be configured to compensate for the influence
of vapor.
Condensation
For applications where condensation may occur the Low Frequency version
of the 5400 transmitter is recommended.
Tank Characteristics
The conditions inside the tank have a
significant impact on measurement performance.
For more information see “Vessel Characteristics” on
page 3-8.
2-4
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Rosemount 5400 Series
ANTENNA SELECTION
GUIDE/MEASURING
RANGE
The measuring range depends on the antenna type and size, the dielectric
constant (εr) of the liquid and process conditions. For optimum performance,
make sure not to exceed the maximum measuring range values below. The
first table shows values for the high frequency (HF) transmitter and the
second table gives the low frequency (LF) transmitter values.
A: LPG/LNG, ammonia, solids...??? (dielectric constant εr =1.4-1.9).
Pipe installations only?
B: Oil, gasoline and other hydrocarbons, petrochemicals (εr =1.9-4.0)
C: Alcohols, concentrated acids, organic solvents, oil/water mixtures and
acetone (εr =4.0-10.0)
D: Conductive liquids, e.g. water based solutions, dilute acids and alkalis
(εr>10.0)
Storage tank
Still Pipe/Bypass
Process tank
5401
Antennas
Dielectric Constant
12.5
Cone, 2 in. (42.x)
Cone, 3 in
Cone, 4 in
Cone, 6 in
Cone, 8 in
Disc, 4 in.
Disc, 6 in.
2-5
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Rosemount 5400 Series
Storage tank
Still Pipe/Bypass
Process tank
5402
Antennas
Dielectric Constant
12.5
Cone, 2 in. (42.x)
Cone, 3 in
Cone, 4 in
Disc, 2 in.
Disc, 3 in.
Disc, 4 in.
2-6
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Section 3
Rosemount 5400 Series
Installation
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-2
Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . page 3-3
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-9
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-13
SAFETY MESSAGES
Procedures and instructions in this section may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Please
refer to the following safety messages before performing an operation
preceded by this symbol.
Explosions could result in death or serious injury:
Verify that the operating environment of the transmitter is consistent with the appropriate
hazardous locations certifications.
Before connecting a HART-based communicator in an explosive atmosphere, make
sure the instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
Do not remove the gauge cover in explosive atmospheres when the circuit is alive.
Failure to follow safe installation and servicing guidelines could result in death or
serious injury:
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
Do not perform any service other than those contained in this manual unless you are
qualified.
High voltage that may be present on leads could cause electrical shock:
Avoid contact with leads and terminals.
Make sure the main power to the 5400 transmitter is off and the lines to any other
external power source are disconnected or not powered while wiring the gauge.
To prevent ignition of flammable or combustible atmospheres, disconnect power before
servicing.
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Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Rosemount 5400 Series
INSTALLATION
PROCEDURE
Follow these steps for proper installation:
Review Installation
Considerations
(see page 3-3)
Check switches for
4-20 mA Alarm Output
(see page xx)
Mount the transmitter
(see page 3-9)
Wire the transmitter
(see page 3-13)
Make sure covers
and cable/conduit
connections are
tight.
Power Up the
transmitter
Configure the
transmitter
(see page 4-1)
Verify measurements
3-2
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Rosemount 5400 Series
MOUNTING
CONSIDERATIONS
Before you install the Rosemount 5400 Series Radar Transmitter, be sure to
consider specific mounting requirements, vessel characteristics and process
characteristics.
Socket Requirements
The 5400 Series is mounted on a nozzle by using appropriate flanges. For
best performance it is recommended that the socket meets the following
requirements:
SOCKETREQ.EPS
Figure 3-1. Mounting of the 5400
Series transmitter.
>0.4 inch/
10 mm
Minimum Diameter
Table 3-1. Requirements on
Socket height and width.
5401
Antenna
L max (inch/mm)
Min. Diameter
(inch/mm)
Cone 4 in.
/160
/97
Cone 6i n.
/195
/145
Cone 8 in.
/280
/193
L max (inch/mm)
Min. Diameter
(inch/mm)
Cone 2 in.
/160
/55
Cone 3 in.
/160
/72
Cone 4 in.
/235
/97
Disc 4 in.
Disc 6 in.
5402
Antenna
The transmitter should be installed as follows:
•
The antenna must be aligned vertically.
•
Choose as large antenna diameter as possible. A larger receiving area
concentrates the radar beam and ensures maximum antenna gain.
Increased antenna gain means greater margin for weak surface
echoes. A larger antenna also results in smaller beam angle and
thereby, less interference.
•
For best measurement performance, the antenna should stick beneath
the nozzle 0.4 inches (10 mm) or more.
3-3
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Rosemount 5400 Series
Free Space
For easy access to the transmitter make sure that it is mounted with sufficient
service space. For maximum measurement performance the transmitter
should not be mounted too close to the tank wall or other objects in the tank.
If the transmitter is mounted close to a wall, nozzle or other tank obstruction,
noise might appear in the level signal. Therefore the following minimum
clearance, according to the table below, must be maintained:
Figure 3-2. Free space
recommendations.
FREESPACE.EPS
Table 3-2. Free space
requirements
A. Service space width
Distance (inch/mm)
B. Service space height
Distance (inch/mm)
C. Inclination
Maximum angle
Cone antenna
2°
D. Minimum distance to tank wall
Cone antenna
3-4
Distance (inch/mm)
24/600
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Recommended Mounting
Position
Rosemount 5400 Series
When finding an appropriate mounting position for the transmitter the
conditions of the tank must be carefully considered. The transmitter should be
mounted so that the influence of disturbing objects is reduced to a minimum.
MOUNTING_RESTRICTIONS.EPS
Figure 3-3. It is important to
consider the proper mounting
position.
•
Disturbing objects and filling inlets creating turbulence should be kept
at a distance, outside the signal beam (see Figure 3-4 for beam width
information).
•
Avoid to install the transmitter at the centre of the tank roof.
•
A bridle / still-pipe can be used to avoid interference.
3-5
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Rosemount 5400 Series
Beam Width
•
The transmitter should be mounted with as few fittings as possible
within the beam angle.
•
The flat tank wall can be located within the antenna beam angle as long
as there is a minimum distance from the transmitter to the tank wall
(see picture for preferred installation).
BEAMWIDTH.EPS
Distance (feet/m)
Figure 3-4. Beam width at
various distances from the
flange.
Beam Diameter at different distances from flange for 5401
Cone Antenna
4 in.
Distance
16 ft (5 m)
33 ft (10 m)
49 ft (15 m)
66 ft (20 m)
6 in.
Disc Antenna
8 in.
4 in.
6 in.
Beam Diameter, ft (m)
3,5
10
13
1,5
4,5
12
5,5
7,5
Beam Diameter at different distances from flange for 5402
Cone Antenna
2 in.
Distance
16 ft (5 m)
33 ft (10 m)
49 ft (15 m)
66 ft (20 m)
3-6
3 in.
Disc Antenna
4 in.
2 in.
Beam Diameter, ft (m)
1,5
3,5
6,5
2,5
3,5
1,5
2,5
4,5
6,5
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Rosemount 5400 Series
Figure 3-5. Beam angle.
BEAMWIDTH2.EPSS
Beam Angle
Beam angle for 5401
Antenna
Half Power Beam Width
Cone 2 in.
Cone 3 in.
Cone 4 in.
Cone 6 in.
Cone 8 in.
Disc 4 in.
Disc 6 in.
(Still Pipe)
(Still Pipe)
37°
23°
17°
34°
21°
Beam angle for 5402
Antenna
Cone 2 in.
Cone 3in.
Cone 4in.
Disc 2 in.
Half Power Beam Width
19°
14°
9°
25°
3-7
Preliminary copy
Reference Manual
Rosemount 5400 Series
Vessel Characteristics
00809-0100-4026, Rev AA
November 2003
Heating coils, agitators and other objects in the tank may lead to noise in the
measurement signal. Vertical cables causes minimal effect since the radar
signal is scattered rather than directed back to the antenna.
The shape of the tank bottom affects the measurement signal when the
product surface is close to the tank bottom. The 5400 Series has built-in
functions which optimizes measurement performance for various bottom
shapes.
Disturbing objects
3-8
The 5400 Series transmitter should be mounted so that objects such as
heating coils, ladders etc. are not within the radar signal path. These objects
may cause false echoes resulting in reduced measurement performance.
However, the transmitter has built-in functions designed to reduce the
influence from disturbing objects in case such objects can not be totally
avoided.
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
MECHANICAL
INSTALLATION
Rosemount 5400 Series
Mount the transmitter on a nozzle on top of the tank. Make sure only qualified
personnel perform the installation.
Mounting a standard
cone antenna
Figure 3-6. Mounting the 5400
on a tank nozzle.
Transmitter housing
Flange
Antenna
MOUNT_TH_FLANGE.EPS
Bolt/nut
Gasket
Tank flange
1. Place a gasket on top of the tank flange.
2. Lower the transmitter with antenna and flange into the tank nozzle.
3. Tighten the bolts and nuts.
3-9
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Rosemount 5400 Series
Mounting in Still Pipes
Still Pipe mounting is recommended for tanks where surface conditions are
extremely turbulent. The gap between the antenna and the Still Pipe may be
up to 0.4 inch (10 mm).
max. 0.4 inch
(10 mm)
STILLPIPE_REQS.EPS
Figure 3-7. Maximum gap
between antenna and Still pipe.
When the transmitter is mounted in a Still Pipe the inclination should be
within 1°.
STILLPIPE_TANK.EPS
Figure 3-8. The transmitter
should be vertically mounted.
3-10
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Mounting in Bypass
Pipes
Rosemount 5400 Series
In pipes with inlet pipes in the order of 3 inch or larger the gap between the
pipe and the antenna should be less than 1 mm.
Figure 3-9. Recommended
specifications for bridles with
pipe inlets.
Min. xx
Min. xx
BRIDLE_REQS.EPS
Max. diameter xx
BRIDLE.EPS
Figure 3-10. Bridle mounting is
recommended for tanks with
turbulent surface conditions.
3-11
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Rosemount 5400 Series
Antenna extension
The Extended Cone antenna is suitable for tanks with long nozzles or tanks
where measurements should be avoided in the region close to the nozzle.
Use the Extended Cone antenna if:
•
the nozzle is high
•
there are disturbing objects close to the tank opening, or
•
there is a rough surface at the inside of the nozzle.
“Disc Antenna”
Figure 3-12.
3-12
BRIDLE_REQS.EPS
DR
AF
Figure 3-11. Typical nozzle
conditions which may decrease
measurement performance.
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Rosemount 5400 Series
ELECTRICAL
INSTALLATION
Cable/conduit entries
The electronics housing has two entries for ½ - 14 NPT. Optional M20×1.5
and PG 13.5 adapters are also available. The connections are made in
accordance with local or plant electrical codes.
Make sure that unused ports are properly sealed to prevent moisture or other
contamination from entering the terminal block compartment of the electronics
housing.
NOTE!
Use the enclosed metal plug to seal the unused port.
Grounding
The housing should always be grounded in accordance with national and
local electrical codes. Failure to do so may impair the protection provided by
the equipment. The most effective grounding method is direct connection to
earth ground with minimal impedance. There are two grounding screw
connections provided. One is inside the Field Terminal side of the housing
and the other is located on top of the housing. The internal ground screw is
identified by a ground symbol:
NOTE!
Grounding the transmitter via threaded conduit connection may not provide
sufficient ground.
NOTE!
In the Explosion proof/Flameproof version the electronics is grounded via the
transmitter housing. After installation and commissioning make sure that no
ground currents exist due to high ground potential differences in the
installation.
Cable Selection
Use shielded twisted pair wiring for the Rosemount 5400 Series in order to
comply with EMC regulations. The cables must be suitable for the supply
voltage and approved for use in hazardous areas, where applicable. For
instance, in the U.S., explosion-proof conduits must be used in the vicinity of
the vessel. For the ATEX flame proof approval version of the 5400 Series,
suitable conduits with sealing device or flame proof (EEx d) cable glands must
be used depending on local requirements.
Use 18 AWG to 12 AWG in order to minimize the voltage drop to the
transmitter.
Hazardous Areas
When the 5400 transmitter is installed in hazardous area, local regulations
and specifications in applicable certificates must be observed.
3-13
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Rosemount 5400 Series
Power Requirements
Terminals in the transmitter housing provide connections for signal cables.
The 5400 transmitter operates with power supplies ranging from 15.5 to 45
VDC.
For Intrinsically Safe output the supply voltage must be within xx to xx VDC.
For Explosion Proof/Flame Proof the supply voltage must be within xx to xx
VDC.
Maximum Loop
Resistance
The maximum current loop resistance can be gained from the following
diagrams:
AF
Figure 3-14. Non-hazardous
installations.
MAX_LOAD_EX.EPS
MAX_LOAD_NON_INTRINSIC.EP
AF
Figure 3-13. Explosion
Proof/Flame Proof installations.
3-14
MAX_LOAD_INTRINSIC.EPS
AF
Figure 3-15. Intrinsically safe
installations.
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Connecting the
Transmitter
Rosemount 5400 Series
The 5400 Series accepts power supplies ranging from 15.5 VDC to 45 VDC. It
uses 4-20 mA power superimposed with a HART signal.
To connect the transmitter:
1. Make sure that the power supply is disconnected.
2. Remove the cover on the transmitter housing terminal side (see label).
3. Pull the cable through the cable gland/conduit.
4. Connect wires according to Figure 3-17 for non-intrinsically safe output
and according to Figure 3-18 for Intrinsically safe output.
5. Replace the cover and tighten the cable gland.
6. Connect the power supply.
Figure 3-16. Junction box.
Terminal for signal
and power supply
JUNCTION_BOX.EPS
1. Cable entry.
2. Ground terminal.
3. Terminal for signal and power supply.
3-15
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Rosemount 5400 Series
Non-Intrinsically Safe
Output
For non-intrinsically safe installations wire the transmitter as shown in
Figure 3-17.
NOTE!
Make sure that the power supply is off when connecting the transmitter.
The HART 275 Communicator requires a minimum load resistance of 250
Ohm within the loop in order to function properly. For maximum loop
resistance see Figure 3-13 (Explosion/Flame Proof) and Figure 3-14
(Non-hazardous installations).
Figure 3-17. Wiring for
non-intrinsically safe
installations.
5400 Radar Series Radar Gauge
Load resistance = 250 Ω
WIRING_NON_IS.EPS
Power
supply
3-16
HART Modem
HART 275/375
Communicator
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Intrinsically Safe Output
Rosemount 5400 Series
For intrinsically safe installations wire the transmitter as shown in Figure 3-18.
NOTE!
Make sure that the instruments in the loop are installed in accordance with
intrinsically safe field wiring practices.
Figure 3-18. Wiring diagram for
intrinsically safe installations
5400 Radar Series Radar Gauge
Approved IS Barrier
Load resistance = 250 Ω
WIRING_IS.EPS
Power
supply
HART Modem
HART 275/375
Communicator
The HART 275 Communicator requires a minimum load resistance within the
loop of 250 Ohm in order to function properly. For maximum load resistance
see Figure 3-15.
The power supply voltage ranges from xx V to xx V.
IS parameters
Ui=30 V.
Ii=130 mA.
Pi=1 W.
Ci=0.
Li=0.
3-17
Preliminary copy
Rosemount 5400 Series
3-18
Reference Manual
00809-0100-4026, Rev AA
November 2003
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Section 4
Rosemount 5400 Series
Operation
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1
Display Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-2
PC Configuration Software Rosemount Radar Master . . page 4-3
AMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-8
Model 275/375 HART Communicator . . . . . . . . . . . . . . . . page 4-9
SAFETY MESSAGES
Procedures and instructions in this manual may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Refer to
the safety messages listed at the beginning of each section before performing
an operation preceded by this symbol.
Failure to follow these installation guidelines could result in death or serious
injury.
•
Make sure only qualified personnel perform the installation.
•
Use the equipment only as specified in this manual. Failure to do so may
impair the protection provided by the equipment.
Explosions could result in death or serious injury.
•
Verify that the operating environment of the transmitter is consistent with the
appropriate hazardous locations certifications.
•
Before connecting a HART®-based communicator in an explosive atmosphere,
make sure the instruments in the loop are installed in accordance with
intrinsically safe or non-incendive field wiring practices.
Electrical shock could cause death or serious injury.
•
Use extreme caution when making contact with the leads and terminals.
Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution
of components etc., may also jeopardize safety and is under no circumstances allowed.
www.rosemount.com
Preliminary copy
Reference Manual
Rosemount 5400 Series
DISPLAY PANEL
00809-0100-4026, Rev AA
November 2003
Description of how the Display Panel is used for
viewing data.
When the transmitter is started the Display Panel presents information such
as antenna type, measurement frequency etc. When the transmitter is up and
running the Display Panel presents Level, Signal Amplitude, Volume and
other measurement data.
Figure 4-1. Display Panel
XXXXXX
Draft
4-2
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
PC CONFIGURATION
SOFTWARE
ROSEMOUNT RADAR
MASTER
Installing the RRM
software
Rosemount 5400 Series
The Rosemount Radar Master (RRM) is a user-friendly software tool that
allows you to configure the 5400 transmitter. You can choose either of the
following two methods to configure a 5400 transmitter:
•
Start the Wizard for a guided installation if you are un-familiar with the
5400 transmitter.
•
Use the Setup function if you are already familiar with the configuration
process or if you just want to change the current settings.
To install the Rosemount Radar Master:
1. Insert the installation CD into your CD-ROM drive.
2. If the installation program is not automatically started, from the windows
Start Bar choose Run and type D:\Setup.exe where D is the CD-ROM
drive.
3. Follow the instructions on the screen.
4. For optimum performance set COM Port Buffers to 1.
To start the RRM:
1. From the Start menu click Programs>Saab Rosemount>Rosemount
Radar Master.
2. In the RRM Status Bar check that RRM communicates with the
transmitter. If communication does not work check that the correct COM
port is connected on the computer and that the COM port is properly
configured, see “Specifying the COM Port” on page 4-4.
RRM communicates
with the devices.
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Specifying the COM Port
00809-0100-4026, Rev AA
November 2003
If communication is not established open the Communication Preferences
window and check that the correct COM Port is selected:
RRM/COMMUNICATIONSETTINGS.BMP
1. Select Communication Preferences from the Windows menu.
2. Check which COM port that is connected.
3. Choose the COM Port option that matches the COM Port connected to
the transmitter.
To set the COM port buffers
For Windows 2000 the COM port Receive Buffer and Transfer Buffer need to
be set to 1. To set the COM port buffers do the following:
1. In the MS Windows Control Panel open the System option.
2. Choose the Hardware tab and click the Device Manager button.
3. Expand the Ports node in the tree view.
4. Click the right mouse button on the selected COM port and choose
Properties.
5. Select the Port Settings tab and click the Advanced button.
6. Drag the Receive Buffer and Transfer Buffer slides to 1.
7. Click the OK button.
8. Reboot the computer.
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System Requirements
Rosemount 5400 Series
Hardware
Processor: Pentium 200MHz
Memory: 64 MB RAM
COM Port: 1 serial COM port
Graphical Card: Screen resolution of 800 x 600. 256 colors.
Hard drive space: 100 MB
Software
Operating Systems supported:
Windows 98 - service pack 3 and above
Windows NT 4 - service pack 6 and above
Windows 2000
Help In RRM
Help is accessed by pressing the F1 key or by selecting the Contents option
from the Help menu. If the F1 key is pressed a help text appears with
information about the window that is currently open. If a menu option is
selected a help text appears with information about that particular menu.
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Using the Setup Wizard
00809-0100-4026, Rev AA
November 2003
To install a 5400 transmitter by using the installation Wizard do the following:
Figure 4-2. RRM workspace
1. Start the RRM software.
RRM/WIZARDICON.TIF
2. In the RRM workspace click the
Wizard icon (make sure that the
Basic section is open),
or
choose the View>Wizard menu
option.
Wizard icon
Figure 4-3. RRM Wizard
RRM/WIZARD.TIF
3. Click the Next button and follow the
instructions. Now you will be guided
through a number of dialogs
allowing you to configure the
transmitter.
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Using the Setup
Function
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Rosemount 5400 Series
To install a 5400 transmitter by using the Setup function do the following:
Figure 4-4. RRM workspace
1. Start the RRM software.
WORKSPACE_SETUP2.TIF
2. In the RRM workspace click the
appropriate icon. There are different
icons available for configuration of
Tank Geometry, Analog Output and
general settings such as
measurement units.
General
Tank Geometry
Analog Output
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AMS
4-8
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November 2003
Kort introduktion till hur AMS används för att
konfigurera 5400.
Reference Manual
00809-0100-4026, Rev AA
November 2003
MODEL 275/375 HART
COMMUNICATOR
Preliminary copy
Rosemount 5400 Series
The 5400 transmitter can be configured by using a HART 275 Communicator.
The menu tree is shown in Figure 4-6 on page 4-10.
Appendix C: HART Communicator provides brief instructions on the use of
the HART Communicator. For information on all the capabilities, refer to the
HART Communicator Product Manual.
Figure 4-5. The HART 275
Communicator.
Function Keys
Action Keys
Alphanumeric Keys
275
Shift Keys
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Rosemount 5400 Series
Figure 4-6. HART Communicator Menu Tree
1 Process
Variables
2 Diag/Service
3 Basic Setup
1 Variable mapping
2 Level
3 Distance
4 Level Rate
5 Signal Strength
6 Volume
7 Internal Temp
1 Diagnostics
2 Simulation
3 Surface Search
4 Set as Empty
5 Restart Device
6 Lock/Unlock Device
7 Factory Settings
8 Trim/Calibrate AO
9 Advanced Service
1 Appl Grade Index
2 Measurem Units
3 Guided Setup
4 Tank Setup
Online Menu
1 DEVICE SETUP
2 PV
3 AO
4 LRV
5 URV
5 Review Menus
1 Device
Information
- Level
- Distance
- Level Rate
- Signal Strength
- Volume
- Internal Temp
1 Device Status
2 Device Error
3 Device Warning
4 Measurem Status
5 AO Status
6 Volume Status
1 Simul Mode
2 Simul Distance
1 Distance Units
2 Level Rate Units
3 Volume Units
4 Temperature Units
1 Tank Type
2 Tank Bottom Type
3 Tank Height
4 Pipe Diameter
5 Tank Environment
6 Volume
5 AO Setup
4 Detailed Setup
4-10
1 Variable re-map
2 PV is
3 SV is
4 TV is
5 QV is
1 Manufacturer
2 Device Model
3 Serial No
4 Tag
5 Descriptor
6 Message
7 Date
8 Revision #´s
9 SW versions
- HW Config
2 LCD
1 LCD Variables
2 LCD Language
3 LCD Units
3 HART
1 Poll Address
2 Burst Mode
3 Burst Option
4 Num Req Preams
5 Num Resp Preams
4 Echo Tuning
1 Found Echoes
2 Regist False Echoes
3 Min Threshold
4 Surface Search
5 Set as Empty
6 Create ATC
7 Add False Echo
8 Remove False Echo
9 Set Min Threshold
5 Advanced
Tank
1 Antenna Type
2 Pipe Diameter
3 TCL
4 Upper Null Zone
5 Min Level Offset
6 Calibration Distance
7 Distance Offset
8 Tank Presentation
1 Proc Condition
2 Product DC
1 Calc. Method
2 Tank Diameter
3 Tank Length
4 Volume Offset
1 PV is
2 LRV
3 URV
4 Alarm Mode Meas
5 Alarm Mode Fail
6 Disable Lmt Alm
7 Damp Value
1 Universal rev
2 Fld dev rev
3 Software rev
4 Hardware rev
1 Distance Units
2 Level Rate Units
3 Volume Unit
4 Temperature Unit
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Section 5
Rosemount 5400 Series
Configuration/Start-Up
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-2
Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-3
Tank Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-3
Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-6
Echo Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-8
Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-10
SAFETY MESSAGES
Procedures and instructions in this section may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Refer to
the safety messages listed at the beginning of each section before performing
an operation preceded by this symbol.
Explosions could result in death or serious injury:
Verify that the operating environment of the gauge is consistent with the appropriate
hazardous locations certifications.
Before connecting a HART-based communicator in an explosive atmosphere, make
sure the instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
Do not remove the gauge cover in explosive atmospheres when the circuit
is alive.
Failure to follow safe installation and servicing guidelines could result in death or
serious injury:
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
Do not perform any service other than those contained in this manual unless you are
qualified.
www.rosemount.com
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November 2003
OVERVIEW
The Rosemount 5400 transmitter can be pre-configured according to the
ordering specifications in the Configuration Data Sheet.
Basic Configuration
The Basic Configuration includes parameters for a standard configuration
which is sufficient in most cases. The Basic Configuration comprises the
following items:
Echo Tuning
Advanced Configuration
5-2
•
Measurement Units
•
Remote Display Unit
•
Tank Configuration
- Tank Geometry
- Environment/Process conditions
- Volume
•
Analog Output
Echo Tuning is used to handle special situations when there are objects in the
tank which cause disturbing echoes. The following tools are available to
handle such situations:
•
Amplitude Threshold Curve (ATC)
•
False Echo registration
For some applications further configuration is needed in addition to the Basic
Configuration. This may be due to the properties of the product or the shape
of the tank. Disturbing objects and turbulent conditions in the tank may also
require that advanced measures are taken.
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Rosemount 5400 Series
BASIC CONFIGURATION
Measurement Units
Specify the measurement units to be used for presentation of Distance, Level
Rate, Volume and Temperature values.
Display Unit
Specify the parameters to be presented on the display panel.
Tank Geometry
Tank Height
The Tank Height is the distance between the Upper Reference Point and the
Lower Reference Point close to or at the bottom of the tank. The transmitter
measures the distance to the product surface and subtracts this value from
the Reference Gauge Height to determine the level.
Figure 5-1. Tank Geometry
Tank Height (R)
Product Level
TANKGEOMETRY_STANDARD.EPS
Upper Reference Point
Lower Reference Point
Tank Type and Tank Bottom Type
By defining Tank Type and Tank Bottom Type default values for some
parameters are set. This optimizes the transmitter for a specific combination
of Tank type and Tank Bottom Type. For tank types vertical cylinder and
cubical, all tank bottom types are valid. For tank types Horizontal Cylinder and
Spherical, the parameter Tank Bottom Type is not used. Select Tank Bottom
Type Flat Inclined if the bottom inclination is between 10 and 30 degrees. If
the inclination is less than 10 degrees but there are disturbing objects on the
tank floor (like heating coils) right beneath the transmitter this selection should
also be used.
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Table 5-1. Tank Type and Tank Bottom Type
Tank Type
Vertical Cylinder
Horizontal Cylinder
Spherical
Cubical
Dome
Flat, Dome, Cone, Flat inclined
Flat inclined
Cone
Spherical
Spherical
5600_C_01A.EPS
Flat
Tank Bottom Type
Flat, Dome, Cone, Flat inclined
Flat, Dome, Cone, Flat inclined
Pipe Diameter
When the transmitter is mounted in a still pipe the inner diameter of the pipe
must be specified. The Pipe Diameter is used to compensate for the lower
microwave propagation speed inside the pipe. An incorrect value will give a
scale factor error. If locally supplied still-pipes are used, make sure the inner
diameter is noted before the pipe is installed.
This option is only available when the transmitter is configured for Antenna
Type Pipe or User Defined.
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Process Conditions
Rosemount 5400 Series
Describe the conditions in your tank according to the Tank Environment
parameters for Process Conditions listed below. For best performance choose
only if applicable and not more than two options.
Rapid Level Changes
Optimize the transmitter for measurement conditions where the level changes
quickly due to filling and emptying of the tank. A standard configured
transmitter is able to track level changes of up to 4 inch/s (100 mm/s). When
the Rapid Level Changes check box is marked, the transmitter can track level
changes of up to 8 inch/s (200 mm/s).
Turbulent Surface
This parameter should be used if the tank shows a turbulent surface. The
reason for the turbulence might be splash loading, agitators, mixers, or boiling
product. Normally the waves in a tank are quite small and cause local rapid
level changes. By setting this parameter the performance of the transmitter
will be improved when there are small and quickly changing amplitudes and
levels.
Foam
Setting this parameter optimizes the gauge for conditions with weak and
varying surface echo amplitudes.
Solid Products
Setting this parameter optimizes the transmitter for solid products, for
example concrete or grains, which are not transparent for radar signals. For
instance, this parameter can be used when the application is a silo with
product buildup.
Product Dielectric Range
The Dielectric Constant is related to the reflectivity of the product. By setting
this parameter measurement performance can be optimized. However, the
transmitter will still be able to perform well even if the actual Dielectric
Constant differs from the configured value.
Volume
The Volume Calculation is performed by using a predefined tank shape.
To configure the Model 5400 transmitter for volume calculations you have to
choose a Volume Calculation method.
For volume calculations you can choose one of the standard tank shapes:
Sphere, Horizontal Cylinder, Vertical Cylinder, Horizontal Bullet or Vertical
Bullet.
Enter the following parameters:
•
Tank diameter (and the length if it is a horizontal tank).
•
Volume Offset: Use this parameter if you do not want zero volume and
zero level to match (for example if you want to include volume below
the zero level.)
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Rosemount 5400 Series
Analog Output
The 5400 series has the ability to handle two analog outputs which can be
configured separately.
Figure 5-2. Standard Range
Value settings
RTG Reference Point
Hold Off Distance
Product Level
4 mA Lower Range Value (LRV)
Zero Level
(Lower Reference Point)
ANALOGOUT_SATNDARD.EPS
Range 0-100 %
20 mA Upper Range Value (URV)
Output Source/Primary Variable
Select the source to control the analog output.
Upper/Lower Range Value
Enter the range values that correspond to the analog output values 4 and 20
mA. You can specify any values as long as the Upper Range Value is above
the Lower Range Value. If the measured value goes beyond the
measurement range, the transmitter enters the alarm mode.
The 4 mA Lower Range Value can be set to zero or any level above the Zero
Level.
The 20 mA Upper Range Value should not be within the Hold Off Distance. If
the 20 mA point is within the Hold Off Distance the full range of the analog
output is not used, see “Hold Off Distance” on page 5-11.
Alarm Mode
Choose the desired Alarm Mode. The Alarm Mode specifies the analog output
state when a measurement error occurs or when the measured value is out of
range.
High: the output current is set to 22 mA.
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Low: the output current is set to 3.8 mA.
Freeze Current: the output current is set to the present value at the time when
the error occurs.
Table 5-2. Analog Output: Standard Alarm Values vs. Saturation Values
Level
4–20 mA Saturation Values
4–20 mA Alarm Value
Low
3.9 mA
3.75 mA
High
20.8 mA
21.75 mA
Table 5-3. Analog Output: NAMUR-Compliant Alarm Values vs. Saturation
Values
Level
4–20 mA Saturation Values
4–20 mA Alarm Value
Low
3.8 mA
3.6 mA
High
20.5 mA
22.5 mA
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ECHO TUNING
Registration of False
Echoes
00809-0100-4026, Rev AA
November 2003
There are different methods available for disturbance echo handling with the
Rosemount 5400 Series Transmitter:
•
False Echo registration
•
Customized Noise Threshold Table (Amplitude Threshold Curve (ATC)
The False Echo function is used to improve the performance of the gauge
when the surface is close to a horizontal surface of a stationary object in the
tank. The object causes an echo when it is above the surface. When the
echoes from the surface and the object are close to each other, they might
interfere and cause a decrease in performance.
Figure 5-3.
False echo
Surface echo
FALSE_ECHOES.EPS
Disturbing
object
The False Echo function allows you to register disturbing echoes caused by
objects in the tank in the memory of the gauge. When the surface is passing
by a disturbing object, the gauge can measure with a higher reliability, when
the position of the object is registered. This makes it possible to detect a
product surface close to a disturbance echo even if the surface echo is
weaker than the disturbing echo. See the following recommendations before
you register new interfering echoes:
5-8
•
Make sure that a correct amplitude threshold is set before you register
any disturbance echoes.
•
Keep the number of registered echoes to a minimum.
•
Compare the list of interfering echoes with the tank drawing or by
visible inspection of the tank. Note if there are objects like beams,
heating coils, agitators etc. which correspond to the found echoes. Only
register echoes which can be clearly identified as objects in the tank.
•
Make sure that the level is stable before you register a disturbance
echo. A fluctuating level may indicate a temporary disturbance which is
not due to an interfering object.
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Amplitude Threshold
Curve
Rosemount 5400 Series
•
Do not register a disturbance echo if the amplitude is below the general
amplitude threshold.
•
Do not register a disturbance echo if the amplitude is significantly
smaller than the amplitude of the surface echo when the surface is at
the same level as the disturbance. (In some cases weak disturbance
echoes can be filtered out by creating a noise threshold table.
•
It may be necessary to register new disturbance echoes at a later stage
when objects have become visible due to surface movement.
You can filter out weak disturbing echoes by creating a noise threshold table.
This technique should only be used in special situations, for example at the
bottom of tanks with weak disturbing echoes. In such tanks the transmitter
may lock at disturbances close to the bottom when the tank is empty. Setting
up a noise threshold in this region will guarantee that the transmitter starts
tracking the surface when the tank is filled again. Make sure that the surface
echo amplitude in the bottom region is higher than the noise threshold.
This function can also be used in areas where there occasionally are strong
echoes present, i.e. to block the device from tracking "wall bounce echoes",
moving cleaning gun, wide mixer blades and product mist from spray nozzles.
For those large areas registering a False Echo may not be sufficient.
Furthermore, the ATC-table can be used to remove influence from the tank
nozzle or a still pipe inlet at the top of the tank.
Do not create noise thresholds around echoes which are already registered
as interfering echoes (see “Registration of False Echoes” on page 5-8).
The ATC function is available in the Rosemount Radar Master software.
Figure 5-4.
SPECTRUM_ATC.EPS
DRAFT
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ADVANCED
CONFIGURATION
00809-0100-4026, Rev AA
November 2003
The advanced transmitter configuration includes settings which can be used
to fine tune the transmitter when standard settings are not sufficient for
optimum performance.
Advanced Tank
Geometry
Figure 5-5. Advanced Tank Geometry
Upper Reference Point
RTG Reference Point
Hold Off Distance
(Upper Range Value)
Tank Height (R)
Product Level
Zero Level
(Lower Reference Point)
TANKGEOMETRY_ADVANCED.EPS
Distance Offset (G)
Min LevelOffset (C)
Distance Offset (G)
The Distance Offset is used when the measured level by the gauge should
correspond with the level value obtained by hand-dipping.
The Distance Offset (G) is defined as the distance between the upper
reference point and the flange (the flange is referred to as the Transmitter’s
Reference Point). You can use the Distance Offset to specify your own
reference point at the top of the tank. Set the Distance Offset to zero if you
want the flange as upper reference point. The Distance Offset is defined as
positive if you use an upper reference point above the Transmitter’s
Reference Point.
Minimum Level Offset (C)
The Minimum Level Offset (C) defines a lower null zone which extends the
measurement range beyond the Zero Level Reference Point down to the tank
bottom. The Minimum Level Offset is defined as the distance between the
Zero Level (Tank Level Reference Point) and the minimum accepted level at
the tank bottom. Set the Minimum Level Offset to zero if you use the tank
bottom as Zero Level Reference Point. This case corresponds to the standard
Tank Geometry configuration.
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Note that the Tank Height must be measured down to the Zero Level
Reference Point regardless if the Zero Level Reference Point is located at the
tank bottom or at an elevated point as the datum plate.
If the zero level is not defined as the tank bottom and instead is an elevated
point as the datum plate, you need to define the Minimum Level Offset.
Note: The Minimum Level Offset can not be negative.
Hold Off Distance
This parameter should only be changed if there are measurement problems in
the upper part of the tank. Such problems may occur if there are disturbing
objects close to the probe. By increasing the Hold Off Distance the measuring
range is reduced.
Calibration Distance
The Calibration Distance is by default set to zero. It is used to adjust the
transmitter so that measured levels match hand dipped product levels.
Normally a minor adjustment is necessary. There may for example be a
deviation between the actual tank height and the value stored in the
transmitter database.
Advanced Analog Output
Settings
Figure 5-6. Advanced Range
Value settings
RTG Reference Point
Hold Off Distance
4 mA Lower Range Value (LRV)
Min LevelOffset (C)
Zero Level
(Lower Reference Point)
ANALOGOUT_ADVANCED.EPS
Product Level
Range 0-100 %
20 mA Upper Range Value (URV)
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Antenna Type
00809-0100-4026, Rev AA
November 2003
The transmitter is designed to optimize measurement performance for each
available antenna type.
This parameter is pre-configured at factory but may need to be set if a
non-standard antenna is used.
Tank Connection Length
The Tank Connection Length (TCL) parameter is adjusted for each antenna
type in order to optimize measurement performance. TCL is set automatically
for standard antennas. For non-standard antennas (antenna type User
Defined) the TCL value needs to be manually adjusted.
Empty Tank Handling
The Empty Tank Handling functions handle situations when the surface echo
is close to the tank bottom:
•
Tracking weak product echoes
•
How to handle lost echoes
If the surface echo is lost the function makes the transmitter present a
zero-level measurement, and an alarm is activated unless this alarm has
been blocked.
Bottom Echo Visible
This parameter is automatically set depending on tank type and tank bottom
type. By setting this parameter the bottom echo will be treated as a
disturbance echo to facilitate tracking of weak surface echoes close to the
tank bottom. If this parameter is not set searching for a lost surface echo is
restricted to a region close to the tank bottom. Only set this parameter if the
bottom echo is visible.
Check if the gauge detects the tank bottom when the tank is empty before
marking the checkbox.
Empty Tank Detection Area
This function is activated by default if you have selected one of the following
Tank Bottom Types: Cone, Dome, Flat Inclined, or Unknown. This function
also requires that the Bottom Echo Visible checkbox is not marked. If it is
marked the function is disabled.
The transmitter will search for the surface echo within the Empty Tank
Detection Area. The Empty Tank Detection Area is calculated as a percentage
of Tank Height (R) + Minimum Level Offset (C) - Distance Offset (G). It has a
lower limit of 400 mm and a higher limit of 1000 mm. Used Empty Tank
Detection
Area is shown in Advanced Setup and can be adjusted manually if required.
Since the transmitter will search for the surface echo in the Empty Tank
Detection Area, it is important that there are no disturbances in this area. If
there are disturbances it may need to be filtered out.
Tank Bottom Projection
This function handles situations close to the tank bottom and may enhance
measurement performance in the tank bottom region. In this region the signal
from the actual tank bottom may in some cases be significantly stronger than
the measurement signal from the product surface.
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Rosemount 5400 Series
Extra Echo
Extra Echo Detection is used for tanks with domed or conical bottom types
and when no strong echo from the tank bottom exists when the tank is empty.
When the tank is empty an echo beneath the actual tank bottom can
sometimes be seen.
Level Alarm is not set when Tank is Empty
If the echo from the product is lost in an area close to the tank bottom (Empty
Tank Detection Area), the device will enter empty tank state and an alarm is
triggered. (If the device is still able to measure the level, no alarm will be
triggered even if the level is close to the tank bottom.) Two types of alarms are
triggered:
Full Tank Handling
•
Invalid Level is set which can be seen in the Diagnostics window (see
Diagnostics)
•
The Analog Out for level will go into Alarm Mode (see Output – Analog
Out 1 or Output – Analog Out 2).
Level Alarm is Not Set when Tank is Full
If the surface echo is lost close to the top of the tank, the level value will
normally be displayed as “invalid”. Set this parameter to suppress the “invalid”
display.
NOTE
By setting this parameter the analog output will not enter alarm mode for
invalid levels close to the antenna.
Full Tank Detection Area
This parameter defines a range where it is accepted to loose the echo from
the product. If the echo is lost in this range the tank is considered full (the
device enters Full Tank State) and the device will present max level indication.
When the tank is full the device looks in 2 x Full Tank Detection Area for the
product surface. When a new echo is found in this range it is considered to be
the product surface.
Level above Hold Off Distance Possible
Enable the checkbox if the level may rise above the Hold Off Distance (UNZ)
and you want to consider the tank as full in that case. Normally the device will
always be able to track the surface and the product level will never rise that
high. If the checkbox is not enabled and the surface is lost at the top of the
tank the device searches for a surface echo within the whole tank.
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Double Bounce
Some radar waves are reflected against the tank roof and back to the surface
before they are detected by the transmitter. Normally, these signals have a
low amplitude and are therefore neglected by the transmitter. For spherical
and horizontal cylinder tanks, in some case the amplitude may be strong
enough to lead the transmitter to interpret the double bounce as the surface
echo. By setting the Double Bounce Possible parameter this type of
measurement situation may be improved. This function should only be used if
the problem of double bounces can not be solved by changing the mechanical
installation.
Surface Echo Tracking
Slow Search
This variable controls how to search for the surface if a surface echo is lost.
With this parameter set the transmitter starts searching for the surface at the
last known position, and gradually increases the width of the search region
until the surface is found. If this variable is not set the transmitter searches
through the whole tank. This parameter may typically be used for tanks with
turbulent conditions.
Slow Search Speed
If the surface echo is lost, the transmitter starts to search around the last
known level to find the surface echo again. This parameter indicates how fast
it should expand the search window.
Double Surface
Indicates that there are two liquids or foam in the tank resulting in two
reflecting surfaces. The upper liquid or foam layer must be partly transparent
to the radar signal.
If this function is activated, you can specify which surface to select by using
the Select Lower Surface parameter.
Upper Product Dielectric Constant
This is the dielectric constant for the upper product if there is a Double
Surface situation. A more precise value results in better accuracy for the
lower surface level.
Select Lower Surface
This function should only be used if Double Surface is set. If Select Lower
Surface is set the lower surface will be presented as the product surface. If
not set the upper surface is tracked.
Echo Timeout
Use Echo Timeout to define the time in seconds before the transmitter will
start to search for a surface echo after it has been lost. After an echo has
been lost, the transmitter will not start searching or set Invalid Level until this
time has elapsed.
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Rosemount 5400 Series
Close Distance Window
This parameter defines a window centered at the current surface position in
which new surface echo candidates can be selected. The size of the window
is ±CloseDist. Echoes outside this window will not be considered as surface
echoes. The transmitter will without delay jump to the strongest echo inside
this window. If there are rapid level changes in the tank, the value of the Close
Distance Window could be increased to prevent the transmitter from missing
level changes. On the other hand, a too large value might cause the
transmitter to select an invalid echo as the surface echo.
Filter Settings
Damping Value
The Damping Value defines the level value filtering rate. A low value will give
the new level value by adding a small portion (for instance 1%) of the level
change to the previous level value. A Damping Value setting typically takes
the latest measurement and presents it as the new level. This implies that a
low factor setting makes the level value steady but the gauge reacts slowly to
level changes in the tank. A high factor setting makes the gauge react quickly
to level changes but the level value can be somewhat jumpy.
Activate Jump Filter
If the surface echo is lost and a new surface echo is found, the Jump Filter
tells the transmitter to wait for some time before it jumps to the new echo.
During that time the new echo has to be a valid echo. The Jump Filter does
not use the Distance Filter Factor and can be used in parallel to the Least
Square Filter or the Adaptive Filter. The Jump Filter is typically used for
applications with turbulent surface and makes the echo tracking work
smoother as the level passes the agitator.
5-15
Preliminary copy
Rosemount 5400 Series
5-16
Reference Manual
00809-0100-4026, Rev AA
November 2003
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Section 6
Rosemount 5400 Series
Service and Troubleshooting
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-2
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-7
SAFETY MESSAGES
Procedures and instructions in this manual may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Refer to
the saftey messages listed at the beginning of each section before performing
an operation preceded by this symbol.
Failure to follow these installation guidelines could result in death or serious
injury.
•
Make sure only qualified personnel perform the installation.
•
Use the equipment only as specified in this manual. Failure to do so may
impair the protection provided by the equipment.
Explosions could result in death or serious injury.
•
Verify that the operating environment of the transmitter is consistent with the
appropriate hazardous locations certifications.
•
Before connecting a HART®-based communicator in an explosive atmosphere,
make sure the instruments in the loop are installed in accordance with
intrinsically safe or non-incendive field wiring practices.
•
Any substitution of non-recognized parts may jeopardize safety. Repair, e.g.
substitution of components etc., may also jeopardize safety and is under no
circumstances allowed.
•
Substitution of components may impair Intrinsic Safety.
•
To prevent ignition of flammable or combustible atmospheres, disconnect
power before servicing.
Electrical shock could cause death or serious injury.
www.rosemount.com
•
Use extreme caution when making contact with the leads and terminals.
•
To prevent ignition of flammable or combustible atmospheres, disconnect
power before servicing. (Krav från FM?)
•
Do not reset circuit breaker unless power has been removed from the
equipment or the area is known to be non-hazardous. (Nonincendive ?)
Preliminary copy
Reference Manual
Rosemount 5400 Series
SERVICE
00809-0100-4026, Rev AA
November 2003
The functions mentioned in this section are all available in the Rosemount
Radar Master (RRM) configuration program.
Analog Output
Calibration
Viewing Input and
Holding Registers
Measured data is continuously stored in the Input registers. By viewing the
contents of the Input registers you can check that the device works properly.
The Holding registers store various transmitter parameters used to control the
measurement performance.
By using the RRM program most Holding registers can be edited by simply
typing a new value in the appropriate Value input field. Some holding registers
can be edited in a separate window. In this case you can choose from a list of
options or you can change separate data bits.
Logging Measurement
Data
By using the Log Device Registers function in the RRM software you can log
Input and Holding registers. It is possible to choose from different pre-defined
sets of registers. This function is useful for veryfying that the transmitter works
properly.
Saving the Transmitter
Configuration
Use this RRM option to save the configuration parameters to the configuration
file associated with the device.
If a similar device needs to be installed, parameters in the saved file can be
uploaded directly to the new device.
6-2
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Diagnostics
Rosemount 5400 Series
By using the RRM software the following information about the device can be
retrieved:
•
device status
•
device errors
•
device warnings
•
measurement status
•
volume status
•
analog output status
Figure 6-1. The Diagnostics
window in Rosemount Radar
Master.
6-3
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Rosemount 5400 Series
Using the Spectrum
Analyzer
The Spectrum Analyzer in Rosemount Radar Master (RRM) lets you view the
measurement signal amplitude along the tank. Each radar echo is displayed
as a peak in the signal plot. This is a useful tool for obtaining a view of the
tank conditions. The Spectrum Analyzer also lets you register disturbing
echoes and create an Amplitude Threshold Curve (see Section 5: Echo
Tuning for further information).
Figure 6-2.
Registered
disturbing echo
Peak from
disturbing object
Registered
disturbing echo
Peak from
product surface
SPECTRUM.EPS
Amplitude
Threshold Curve
To be continued...
6-4
Reference Manual
00809-0100-4026, Rev AA
November 2003
Configuration Report
Preliminary copy
Rosemount 5400 Series
This function in Rosemount Radar Master (RRM) shows what configuration
changes have been done to the transmitter compared to the default
configuration. The report compares a specified backup file with the current
transmitter configuration.
Information on antenna type, software versions, software and hardware
configuration, operation time, error status and unit code is presented.
Figure 6-3. The Configuration
Report window in Rosemount
Radar Master.
Surface Search
The Surface Search command triggers a search for the product surface. Use
this function if, for example, the measured level has stuck on a disturbing
object in the tank.
Reset to Factory Settings
Resets all or a specific part of the holding registers to factory settings.
Figure 6-4. The Reset to Factory
Settings window in RRM.
Using the Simulation
Mode
This function can be used to simulate measurements and alarms.
6-5
Preliminary copy
Reference Manual
Rosemount 5400 Series
00809-0100-4026, Rev AA
November 2003
Figure 6-5. The Reset to Factory
Settings window in RRM.
Enable Software Options
(Change Start Code)
To be continued...
Enter Service Mode
6-6
In Rosemount Radar Master (RRM) some useful service functions are
available for the 5400 Series transmitter. By setting RRM into the Service
Mode all the Service menu options in RRM are enabled. The default
password for enabling the Service Mode is “admin”. The password can be
changed by selecting the Change Password option from the Service menu.
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Rosemount 5400 Series
TROUBLESHOOTING
Troubleshooting
If there is a malfunction despite the absence of diagnostic messages, see
Table 6-1 for information on possible causes.
Table 6-1. Troubleshooting
chart
Symptom
Possible cause
Action
No level reading
•
• Check the power supply.
• Check the cables for serial data
communication.
No HART communication.
• COM Port configuration does not match
the connected COM Port.
• Cables may be disconnected.
• Wrong HART adderss is used.
• Hardwafe failure.
• Check that correct COM Port is
selected in the HART server (see
“Specifying the COM Port” on
page 4-4).
• Check wiring diagram.
• Verify that the 250 Ohm resistor is in
the loop.
• Check cables.
• Make sure that correct HART short
address is used. Try address=0.
• Check Analog Output current value to
verify that transmitter hardware works.
Analog Out is set in Alarm.
Use the command “Read Gauge Status”
in order to check active errors.
Use the command “Read Gauge Status”
and check if the warning “Probe
Immersed” is active. If this is the case
check that:
• the transmitter is configured with
correct probe type,
• the reference pulse (P1) is below
amplitude threshold T4. If not, adjust
T4 to an appropriate value.
P2 is detected but Level is incorrectly
reported as Full or Empty.
Incorrect level reading.
Integral display does not work.
• Configuration error.
• Disturbing objects in the tank.
• Check the Reference Gauge Height
parameter.
• Check status information and
diagnostic information.
• Check that the transmitter has not
locked on an interfering object.
• Check the display configuration.
• Check loop power.
• Check Display connection.
6-7
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Rosemount 5400 Series
Errors.
Table 6-2 is a list of diagnostic messages that may be displayed on the
Integral Display, on the Model 275 HART Communicator, in AMS or by the
Rosemount Radar Master (RRM) software. Errors normally result in Analog
Output alarm.
Errors are indicated in RRM by...
To see the error message do one of the following...
To be continued...
Table 6-2. Error messages.
Message
Action
At least one configuration parameter
is outside allowed range.
NOTE: the default values are used
until the problem is solved.
RAM failure was
detected during
startup test.
FPROM failure was
detected during
startup test.
Waveform acquisition
failure.
EEPROM factory
checksum.
The transmitter performs an
immediate reset.
Contact Rosemount service
department.
The transmitter performs an
immediate reset.
Contact Rosemount service
department.
This error is probably caused by
hardware failure.
Checksum error in the factory
configuration parameters. Can be
caused by power failure during
configuration or by hardware error.
NOTE: the default values are used
until the problem is solved.
Caused by error in the User
Configuration parameters. Can be
caused by power failure during
configuration or by hardware error.
NOTE: the default values are used
until the problem is solved
Contact Rosemount service
department.
Contact Rosemount service
department.
EEprom user
checksum error.
Software error.
6-8
Description
Invalid configuration.
• Load default database and restart
the transmitter.
• Contact Saab Rosemount service
department if the problem persists.
• Load default database and restart
the transmitter.
• Contact Saab Rosemount service
department if the problem persists.
Contact Rosemount service
department.
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Rosemount 5400 Series
Warnings.
Table 6-3 is a list of diagnostic messages that may be displayed on the
Integral Display, on the Model 275 HART Communicator or by the Rosemount
Radar Master (RRM) software. Warnings are less serious than errors and in
most cases do not result in Analog Output alarms.
Warnings are indicated by...
To see the warning message do one of the following...
Table 6-3. Warning messages.
Message
No level pulse is
found.
Internal temperature
out of range.
Volume computation
warning.
6-9
Description
Possible cause:
• Wrong threshold level T2.
• Liquid level in Dead Zone or
below probe end.
-40 ºC 80 years @ 77°F (25°C).
Display / Configuration
Integral Display
www.rosemount.com
The 6-digit local intregal display can toggle between all process variables (level,
distance, volume, internal temperature, peak amplitudes, percentage of range, analog
current out) and has 15 mm digit size. It also shows diagnostics and error information.
Note! The display cannot be used for configuration purposes.
Preliminary copy
Reference Manual
Rosemount 5400 Series
Output Variables
Output Units
Configuration Tools
00809-0100-4026, Rev AA
November 2003
Level, Distance and Volume
Level and Distance: ft, inch, m, cm or mm
Volume: ft3, inch3, US gals, Imp gals, barrels, yd3, m3 or liters
RRM, HART 275 / 375, AMS
Electric
Power Supply
Power Consumption
Output
Signal on Alarm
Linearity
Temperature Drift
Output Impedance
External Loop Resistance
IS Parameters
Cable Entry
Output Cabling
Loop-powered (2-wire), 11-42 VDC
TBD
Alternative 1: HART® + 4-20 mA current loop (non-IS or IS option)
Alternative 2: Foundation fieldbus (optional IS version)
Standard: Low=3.75 mA, High=21.75 mA
Namur NE43: Low=3.6 mA, High=22.5 mA
TBD.
TBD, sid 41?
TBD
See diagrams on page 12
See “Hazardous Locations Certifications” on page 13
M20x1.5, 1/2 in
18-12 AWG?.
Mechanical
Antennas
Antenna Material Exposed to Tank
Atmosphere
Housing / Enclosure
Dimensions
Height above flange
Weight, excl. flange
Flanges / Threads
Nozzle Height
2, 3, 4, 6, 8 in. See “Antennas” on page 7, pageA-4 and A-6.
316 / 316L SST, Teflon (PTFE or equivalent) and O-ring material (see “Ordering
Information” on page 15 and A-6)
Polyurethane-covered Aluminum
See “Dimensional Drawings” on page 14.
TBD
TBD
See “Ordering Information” on page 15 and A-6.
Up to 20 in. (500 mm)
Environment
Ambient Temperature
Storage Temperature
Process Temperature
Process Pressure
Humidity
Factory Sealed
Ingress Protection
EU Directive compliance
ATEX directive
Overfill Protection Approval
Telecommunication (FCC and R&TTE)
Vibration Resistance
Electromagnetic Compatibility
EMI/RFI
Transient / Built-in Lightning Protection
Pressure Equipment Directive (PED)
Ordinary Location FM 3810
Boiler Approval CSA B51-97
A-2
-40°F to 176°F (-40°C to 80°C). For the LCD display, the temperature range is -4°F to
130°F (-20°C to 55°C)
-58°F to 194°F (-50°C to 90°C)
-40°F to 392°F (-40°C to 200°C)
Full vacuum to 580 psig (-1 bar to 40 bar) at 302°F (150°C)
0 - 100% Relative Humidity, 100 % Relative Humidity at 176°F (80°C)
Yes.
NEMA 4X, IP65, 66, 67
CE mark, 93/68/EEC (complies with applicable directives: R&TTE, EMC, ATEX)
94/9/EC
WHG overfill protection
FCC part 15 (1998) subpart B and R&TTE (EU directive 1999/5/EC). Considered to be
an unintentional radiator under the Part 15 rules.
According to IACS UR E10
Emission and Immunity:
EMC directive 89/336/EEC (CISPR16 Class A level) and NAMUR recommendations
NE21, closed metal tanks.???
in addition to requirements for CE mark NAMUR????
Complies with IEEE 587 Category B transient protection and IEEE 472 surge protection
Compliance.
Compliance.
Compliance.
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
Rosemount 5400 Series
DIMENSIONAL
DRAWINGS
Figure A-1. Dimensions of 5401
Series transmitter Low
Frequency version with cone
antenna.
xx
xx
xx
xx
½ - 14 NPT
Optional
adapters:
M20x1.5
PG13.5
xx
xx
DIMENSIONS_LF.EPS
s60
Figure A-2. Dimensions of 5402
Series transmitter High
Frequency version with cone
antenna.
xx
xx
xx
xx
½ - 14 NPT
Optional
adapters:
M20x1.5
PG13.5
xx
xx
DIMENSIONS_HF.EPS
s60
5401
Cone size (inch)
100 (4.0)
5402
Cone size (inch)
100 (4.0)
A-3
Preliminary copy
Rosemount 5400 Series
Reference Manual
00809-0100-4026, Rev AA
November 2003
ORDERING INFORMATION
Model Code for Rosemount 5401, Low Frequency (C-band)
Model
Product Description
5401
Low frequency version
Code
Code
Code
Code
NA
E1
I1
IA
E5
I5
IE
E6
I6
IF
Code
2S
3S
4S
6S
8S
4P
6P
XX
Code
PV
PK
PE
PB
PD
Code
AA
AB
BA
BB
CA
CB
DA
EA
Code
Housing Material
Polyurethane-covered Aluminum
Signal Output
4-20 mA with HART® communication
FOUNDATION™ fieldbus (AI block only)
Conduit / Cable Threads
1/2 inch - 14 NPT
M20 x 1.5 adapter
Product Certifications
No Hazardous Locations Certifications
ATEX Flameproof
ATEX Intrinsic Safety
ATEX FISCO Intrinsic Safety (requires FOUNDATION™ fieldbus Signal Output)
FM Explosion Proof
FM Intrinsic Safety and Non-incendive
FM FISCO Intrinsic Safety (requires FOUNDATION™ fieldbus Signal Output)
CSA Explosion Proof
CSA Intrinsic Safety
CSA FISCO Intrinsic Safety (requires FOUNDATION™ fieldbus Signal Output)
Antenna - Size and Material
Cone Antennas
2 in. DN 50, 316 / 316 L SST (EN 1.4404)
3 in. DN 80, 316 / 316 L SST (EN 1.4404)
4 in. DN 100, 316 / 316 L SST (EN 1.4404)
6 in. DN 150, 316 / 316 L SST (EN 1.4404)
8 in. DN 200, 316 / 316 L SST (EN 1.4404)
PTFE Disc Antennas
4 in. PTFE, DN 100, 316 / 316 L SST (EN 1.4404)
6 in. PTFE, DN 150, 316 / 316 L SST (EN 1.4404)
Other Antennas
Customer specific
Tank Sealing
PTFE with Viton o-rings
PTFE with Kalrez 6375 o-rings
PTFE with EPDM o-rings
PTFE with Buna-N o-rings
PTFE disc antenna (o-rings not needed)
Process Connection and Material
ANSI Flanges
2 inch, 150 lbs, 316 / 316 L SST (EN 1.4404)
2 inch, 300 lbs, 316 / 316 L SST (EN 1.4404)
3 inch, 150lbs, 316 / 316 L SST (EN 1.4404)
3 inch, 300 lbs, 316 / 316 L SST (EN 1.4404)
4 inch, 150 lbs, 316 / 316 L SST (EN 1.4404)
4 inch, 300 lbs, 316 / 316 L SST (EN 1.4404)
6 inch, 150 lbs, 316 / 316 L SST (EN 1.4404)
8 inch, 150 lbs, 316 / 316 L SST (EN 1.4404)
Process Connection and Material, continued (5401)
DIN Flanges
A-4
(pipe installations only)
(pipe installations only)
(only for disc antenna)
Reference Manual
00809-0100-4026, Rev AA
November 2003
HB
IB
JA
JB
KA
LA
TA
UA
VA
YA
ZA
XX
Code
M1
BT
T1
SP
GS
C1
C4
C5
C8
Q4
Q8
P1
U1
A1
D1
S1
S2
S3
XX
Preliminary copy
Rosemount 5400 Series
DN 50 PN 40, 316 / 316 L SST (EN 1.4404)
DN 80 PN 40, 316 / 316 L SST (EN 1.4404)
DN 100 PN 16, 316 / 316 L SST (EN 1.4404)
DN 100 PN 40, 316 / 316 L SST (EN 1.4404)
DN 150 PN 16, 316 / 316 L SST (EN 1.4404)
DN 200 PN 16, 316 / 316 L SST (EN 1.4404)
JIS Flanges
10 K 50 A, 316 / 316 L SST (EN 1.4404)
10 K 80 A, 316 / 316 L SST (EN 1.4404)
10 K 100 A, 316 / 316 L SST (EN 1.4404)
10 K 150 A, 316 / 316 L SST (EN 1.4404)
10 K 200 A, 316 / 316 L SST (EN 1.4404)
Other Flanges
Customer specific
Options
Integral digital display
Bar Code Tag with tag number and purchase order number
Transient Protection Terminal Block (standard with FISCO)
Weather Protection Shield
Guaranteed start-up at -58°F (-50°F)
Software Configuration
Factory configuration (CDS required with order)
Alarm Limit Configuration
NAMUR alarm and saturation levels, high alarm
NAMUR alarm and saturation levels, low alarm
Low alarm(1) (standard Rosemount alarm and saturation levels)
Special Certificates
Calibration Data Certificate
Material Traceability Certification per EN 10204 3.1B(2)
Special Procedures
Hydrostatic testing
Overfill
Overfill protection according to German WHG/TÜV
Plantweb Functionality
Regulatory Control: PID. (Requires FOUNDATION™ fieldbus)
Diagnostics suite
Antenna Extensions
100 mm, 316 / 316 L SST (EN 1.4404)
200 mm, 316 / 316 L SST (EN 1.4404)
300 mm, 316 / 316 L SST (EN 1.4404)
Customer Special
Special option
Typical Model Number:
5401 A F 1 IA 4P PD CA - M1 C1 A1
(1) Standard alarm setting is freeze (high)??????
(2) Option available for pressure retaining wetted parts.
A-5
Preliminary copy
Rosemount 5400 Series
Reference Manual
00809-0100-4026, Rev AA
November 2003
Model Code for Rosemount 5402, High Frequency (K-band)
Model
Product Description
5402
High frequency version
Code
Housing Material
Code
Code
Code
NA
E1
I1
IA
E5
I5
IE
E6
I6
IF
Code
2S
3S
4S
2P
3P
4P
XX
Code
PV
PK
PE
PB
PD
Code
AA
AB
BA
BB
CA
CB
DA
EA
IB
JA
JB
Code
A-6
Polyurethane-covered Aluminum
Signal Output
4-20 mA with HART® communication
FOUNDATION™ fieldbus (AI block only)
Conduit / Cable Threads
1/2 inch - 14 NPT
M20 x 1.5 adapter
Product Certifications
No Hazardous Locations Certifications
ATEX Flameproof
ATEX Intrinsic Safety
ATEX FISCO Intrinsic Safety (requires FOUNDATION™ fieldbus Signal Output)
FM Explosion Proof
FM Intrinsic Safety and Non-incendive
FM FISCO Intrinsic Safety (requires FOUNDATION™ fieldbus Signal Output)
CSA Explosion Proof
CSA Intrinsic Safety
CSA FISCO Intrinsic Safety (requires FOUNDATION™ fieldbus Signal Output)
Antenna - Size and Material
Cone Antennas
2 in. DN 50, 316 / 316 L SST (EN 1.4404)
3 in. DN 80, 316 / 316 L SST (EN 1.4404)
4 in. DN 100, 316 / 316 L SST (EN 1.4404)
PTFE Disc Antennas
2 in. PTFE, DN 50, 316 / 316 L SST (EN 1.4404)
3 in. PTFE, DN 80, 316 / 316 L SST (EN 1.4404)
4 in. PTFE, DN 100, 316 / 316 L SST (EN 1.4404)
Other Antennas
Customer specific
(pipe installations only)
(pipe installations only)
Tank Sealing
PTFE with Viton o-rings
PTFE with Kalrez 6375 o-rings
PTFE with EPDM o-rings
PTFE with Buna-N o-rings
PTFE disc antenna (o-rings not needed)
Process Connection and Material
ANSI Flanges
2 inch, 150 lbs, 316 / 316 L SST (EN 1.4404)
2 inch, 300 lbs, 316 / 316 L SST (EN 1.4404)
3 inch, 150lbs, 316 / 316 L SST (EN 1.4404)
3 inch, 300 lbs, 316 / 316 L SST (EN 1.4404)
4 inch, 150 lbs, 316 / 316 L SST (EN 1.4404)
4 inch, 300 lbs, 316 / 316 L SST (EN 1.4404)
6 inch, 150 lbs, 316 / 316 L SST (EN 1.4404)
8 inch, 150 lbs, 316 / 316 L SST (EN 1.4404)
DN 80 PN 40, 316 / 316 L SST (EN 1.4404)
DN 100 PN 16, 316 / 316 L SST (EN 1.4404)
DN 100 PN 40, 316 / 316 L SST (EN 1.4404)
Process Connection and Material, continued (5402)
(only for disc antenna)
Reference Manual
00809-0100-4026, Rev AA
November 2003
HB
KA
LA
TA
UA
VA
YA
ZA
XX
Code
M1
BT
T1
SP
GS
C1
C4
C5
C8
Q4
Q8
P1
U1
A1
D1
S1
S2
S3
XX
Preliminary copy
Rosemount 5400 Series
DIN Flanges
DN 50 PN 40, 316 / 316 L SST (EN 1.4404)
DN 150 PN 16, 316 / 316 L SST (EN 1.4404)
DN 200 PN 16, 316 / 316 L SST (EN 1.4404)
JIS Flanges
10 K 50 A, 316 / 316 L SST (EN 1.4404)
10 K 80 A, 316 / 316 L SST (EN 1.4404)
10 K 100 A, 316 / 316 L SST (EN 1.4404)
10 K 150 A, 316 / 316 L SST (EN 1.4404)
10 K 200 A, 316 / 316 L SST (EN 1.4404)
Other Flanges
Customer specific
Options
Integral digital display
Bar Code Tag with tag number and purchase order number
Transient Protection Terminal Block (standard with FISCO)
Weather Protection Shield
Guaranteed start-up at -58°F (-50°F)
Software Configuration
Factory configuration (CDS required with order)
Alarm Limit Configuration
NAMUR alarm and saturation levels, high alarm
NAMUR alarm and saturation levels, low alarm
Low alarm(1) (standard Rosemount alarm and saturation levels)
Special Certificates
Calibration Data Certificate
Material Traceability Certification per EN 10204 3.1B(2)
Special Procedures
Hydrostatic testing
Overfill
Overfill protection according to German WHG/TÜV
Plantweb Functionality
Regulatory Control: PID. (Requires FOUNDATION™ fieldbus)
Diagnostics suite
Antenna Extensions
100 mm, 316 / 316 L SST (EN 1.4404)
200 mm, 316 / 316 L SST (EN 1.4404)
300 mm, 316 / 316 L SST (EN 1.4404)
Customer Special
Special option
Typical Model Number:
5401 A F 1 IA 4P PD CA - M1 C1 A1
(1) Standard alarm setting is freeze (high)??????
(2) Option available for pressure retaining wetted parts.
A-7
Preliminary copy
Rosemount 5400 Series
SPARE PARTS
Spare parts list Transmitter head Model 5401/5402
Model
5401HF
5401LF
Code
2S
3S
4S
6S
8S
2H
3H
4H
6H
8H
Code
XX
X1
X2
X3
Code
PV
PK
PE
Code
AA
AB
AC
BA
BB
BC
CA
CB
CC
DA
DB
DC
EA
EB
EC
HA
HB
HC
IA
IB
ÏC
JA
JB
JC
Code
A-8
Product Description
High frequency version, 26 GHz
Low frequency version, 6 GHz
Cone Antenna - Size and Material
Stainless Steel 316L (1.4...)
2 in. DN 50 (pipe installations only)
3 in. DN 80 (pipe installations only)
4 in. DN 100
6 in. DN 150 (only available for 5401LF)
8 in. DN 200 (only available for 5401LF)
Hastelloy (HC..)
2 in. DN 50 (pipe installations only)
3 in. DN 80 (pipe installations only)
4 in. DN 100
6 in. DN 150 (only available for 5401LF)
8 in. DN 200 (only available for 5401LF)
Antenna Extensions (delivered in same material as antenna)
No antenna extension
100 mm
200 mm
300 mm
Tank Sealing
PTFE with Viton o-rings
PTFE with Kalrez o-rings
PTFE with EPDM o-rings
Flange Process Connection
ANSI Flanges
2 inch, 150 lbs
2 inch, 300 lbs
2 inch, 600 lbs
3 inch, 150lbs
3 inch, 300 lbs
3 inch, 600 lbs
4 inch, 150 lbs
4 inch, 300 lbs
4 inch, 600 lbs
6 inch, 150 lbs
6 inch, 300 lbs
6 inch, 600 lbs
8 inch, 150 lbs
8 inch, 300 lbs
8 inch, 600 lbs
DIN Flanges
DN 50 PN 16
DN 50 PN 40
DN 50 PN 64
DN 80 PN 16
DN 80 PN 40
DN 80 PN 64
DN 100 PN 16
DN 100 PN 40
DN 100 PN 64
Flange Process Connection
Reference Manual
00809-0100-4026, Rev AA
November 2003
Preliminary copy
Reference Manual
00809-0100-4026, Rev AA
November 2003
KA
KB
Code
DC
EA
EB
EC
Rosemount 5400 Series
DN 150 PN 16
DN 150 PN 40
Flange Process Connection, continued
DN 150 PN 64
DN 200 PN 16
DN 200 PN 40
DN 200 PN 64
JIS Flanges
PA
PB
PC
QA
QB
QC
RA
RB
RC
SA
SB
SC
TA
TB
TC
Code
Code
Code
Code
NA
E1
E4
E5
E6
E7
E?
E?
I1
I4
I5
I6
I7
I?
I?
IA
ID
IE
IF
IG
??
??
Signal Output
4-20 mA with HART® communication
Fieldbus Foundation
Housing Material
Polyurethane-covered Aluminum
Conduit / Cable Threads
1/2 inch - 14 NPT
M20 x 1.5 adapter
PG 13.5 adapter
Product Certifications
No Hazardous Locations Certifications
ATEX Flameproof
JIS Flameproof
FM Explosion Proof
CSA Explosion Proof
SAA Flameproof
GOSStandart Flameproof
GP (China) Flameproof
ATEX Intrinsic Safety
JIS Intrinsic Safety
FM Intrinsic Safety and Non-incendive
CSA Intrinsic Safety
SAA Intrinsic Safety
GOSStandart Intrinsic Safety
GP (China) Intrinsic Safety
ATEX FISCO Intrinsic Safety (requires Fieldbus Foundation Signal Output)
JIS FISCO Intrinsic Safety (requires Fieldbus Foundation Signal Output)
FM FISCO Intrinsic Safety (requires Fieldbus Foundation Signal Output)
CSA FISCO Intrinsic Safety (requires Fieldbus Foundation Signal Output)
SAA FISCO Intrinsic Safety (requires Fieldbus Foundation Signal Output)
Overfill protection according to German WHG/TÜV
Telecom certification for non-metal tanks
Typical Model Number:
5401LF 2S XX PV AA H A 1 E1 M1 ?? C1
A-9
Preliminary copy
Rosemount 5400 Series
A-10
Reference Manual
00809-0100-4026, Rev AA
November 2003
Preliminary copy
Reference Manual
00809-0100-xx, Rev AA
November 2003
Appendix B
Rosemount 5400
Hazardous Approvals
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-1
European Atex Directive Information . . . . . . . . . . . . . . . . page B-3
Hazardous Locations Certifications . . . . . . . . . . . . . . . . . page B-5
Approval Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-7
SAFETY MESSAGES
Procedures and instructions in this section may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Please
refer to the following safety messages before performing an operation
preceded by this symbol.
Explosions could result in death or serious injury:
Verify that the operating environment of the gauge is consistent with the appropriate
hazardous locations certifications.
Before connecting a HART-based communicator in an explosive atmosphere, make
sure the instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
Do not remove the gauge cover in explosive atmospheres when the circuit is alive.
Failure to follow safe installation and servicing guidelines could result in death or
serious injury:
Make sure the transmitter is installed by qualified personnel and in accordance with
applicable code of practice.
Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
Do not perform any service other than those contained in this manual unless you are
qualified.
Substitution of components may impair Intrinsic Safety.
To prevent ignition of flammable or combustible atmospheres, disconnect power before
servicing.
www.rosemount.com
Preliminary copy
Reference Manual
00809-0100-xx, Rev AA
November 2003
Rosemount 5400
High voltage that may be present on leads could cause electrical shock:
Avoid contact with leads and terminals.
Make sure the main power to the Radar Transmitter is off and the lines to any other
external power source are disconnected or not powered while wiring
the gauge.
B-2
Preliminary copy
Reference Manual
00809-0100-xx, Rev AA
November 2003
Rosemount 5400
EUROPEAN ATEX
DIRECTIVE
INFORMATION
Intrinsic Safety
The Rosemount 5400 Series Transmitter that has the following label attached
has been certified to comply with Directive 94/9/EC of the European
Parliament and the Council as published in the Official Journal of the
European Communities No. L 100/1 on 19-April-1994.
Figure B-1. Approval Label
ATEX (KEMA) and Name Plate
Label
The following information is provided as part of the label of the transmitter:
•
Name and address of the manufacturer (Rosemount).
•
CE Conformity Marking
•
Complete model number
•
The serial number of the device
•
Year of construction
•
Marking for explosion protection:
•
EEx ia IIC T4 (-40 °C ≤ Ta ≤ +70 °C)
Ui=xx V
Ii=xx mA
Pi=x W
Ci=x, Li=x
•
xx ATEX certificate number:
B-3
Preliminary copy
Reference Manual
00809-0100-xx, Rev AA
November 2003
Rosemount 5400
Flame Proof
The Rosemount 5400 Series Transmitter that has the following label attached
has been certified to comply with Directive 94/9/EC of the European
Parliament and the Council as published in the Official Journal of the
European Communities No. L 100/1 on 19-April-1994.
Figure B-2. Approval Label
ATEX (KEMA) and Name Plate
Label
The following information is provided as part of the label of the transmitter:
B-4
•
Name and address of the manufacturer (Rosemount).
•
CE Conformity Marking
•
Complete model number
•
The serial number of the device
•
Year of construction
•
Marking for explosion protection:
•
EEx d[ia]ia IIC T4 (-40 °C.
Reference to the name of another message is identified by .
C-9
Reference Manual
Rosemount 5400 Series
00809-0100-xx, Rev AA
November 2003
Table C-2. HART Communicator Diagnostic Messages
Message
Description
Add item for ALL device types or
only for this ONE device type.
Command Not Implemented
Communication Error
Asks the user whether the hot key item being added should be added for all device types or only for
the type of device that is connected.
The connected device does not support this function.
Either a device sends back a response indicating that the message it received was unintelligible, or
the HC cannot understand the response from the device.
The configuration stored in memory is incompatible with the device to which a transfer has been
requested.
Configuration memory not
compatible with connected
device
Device Busy
Device Disconnected
Device write protected
Device write protected.
Do you still want to shut off?
Display value of variable on
hotkey menu?
Download data from
configuration memory to device
Exceed field width
Exceed precision
Field device has malfunctioned
due to a Hardware Error or
Failure
Ignore next 50 occurrences
of status?
Illegal character
Illegal date
Illegal month
Illegal year
Incomplete exponent
Incomplete field
Looking for a device
Mark as read only variable on
hotkey menu?
No device configuration in
configuration memory
No Device Found
No hotkey menu available for
this device.
No offline devices available.
No simulation devices available.
No UPLOAD_VARIABLES in ddl
for this device
No Valid Items
OFF KEY DISABLED
Online device disconnected with
unsent data. RETRY or OK to
lose data.
Out of memory for hotkey
configuration. Delete
unnecessary items.
C-10
The connected device is busy performing another task.
Device fails to respond to a command.
Device is in write-protect mode. Data can not be written.
Device is in write-protect mode. Press YES to turn the HC off and lose the unsent data.
Asks whether the value of the variable should be displayed adjacent to its label on the hotkey menu if
the item being added to the hotkey menu is a variable.
Prompts user to press SEND softkey to initiate a memory to device transfer.
Indicates that the field width for the current arithmetic variable exceeds the device-specified
description edit format.
Indicates that the precision for the current arithmetic variable exceeds the device-specified
description edit format.
The 3300 transmitter may simply be configured incorrectly (20 mA point in upper Null Zone, etc.)
Verify the configuration.
Asked after displaying device status. Softkey answer determines whether next 50 occurrences of
device status will be ignored or displayed.
An invalid character for the variable type was entered.
The day portion of the date is invalid.
The month portion of the date is invalid.
The year portion of the date is invalid.
The exponent of a scientific notation floating point variable is incomplete.
The value entered is not complete for the variable type.
Polling for multidropped devices at addresses 1–15.
Asks whether the user should be allowed to edit the variable from the hotkey menu if the item being
added to the hotkey menu is a variable.
There is no configuration saved in memory available to re-configure offline or transfer to a device.
Poll of address zero fails to find a device, or poll of all addresses fails to find a device if auto-poll is
enabled.
There is no menu named “hotkey” defined in the device description for this device.
There are no device descriptions available to be used to configure a device offline.
There are no device descriptions available to simulate a device.
There is no menu named “upload_variables” defined in the device description for this device. This
menu is required for offline configuration.
The selected menu or edit display contains no valid items.
Appears when the user attempts to turn the HC off before sending modified data or before
completing a method.
There is unsent data for a previously connected device. Press RETRY to send data, or press OK to
disconnect and lose unsent data.
There is no more memory available to store additional hotkey items. Unnecessary items should be
deleted to make space available.
Reference Manual
00809-0100-xx, Rev AA
November 2003
Rosemount 5400 Series
Table C-2. HART Communicator Diagnostic Messages
Message
Description
Overwrite existing
configuration memory
Press OK...
Requests permission to overwrite existing configuration either by a device-to-memory transfer or by
an offline configuration. User answers using the softkeys.
Press the OK softkey. This message usually appears after an error message from the application or
as a result of HART communications.
The edited value that was sent to a device was not properly implemented. Restoring the device value
returns the variable to its original value.
Prompts user to press SAVE softkey to initiate a device-to-memory transfer.
Restore device value?
Save data from device to
configuration memory
Saving data to
configuration memory.
Sending data to device.
There are write only variables
which have not been edited.
Please edit them.
There is unsent data. Send it
before shutting off?
Too few data bytes received
Transmitter Fault
Units for  has
changed. Unit must be sent
before editing, or invalid data will
be sent.
Unsent data to online device.
SEND or LOSE data
Use up/down arrows to change
contrast. Press DONE when
done.
Value out of range
 occurred
reading/writing 
 has an unknown
value. Unit must be sent before
editing, or invalid data will be
sent.
Data is being transferred from a device to configuration memory.
Data is being transferred from configuration memory to a device.
There are write-only variables which have not been set by the user. These variables should be set or
invalid values may be sent to the device.
Press YES to send unsent data and turn the HC off. Press NO to turn the HC off and lose the unsent
data.
Command returns fewer data bytes than expected as determined by the device description.
Device returns a command response indicating a fault with the connected device.
The engineering units for this variable have been edited. Send engineering units to the device before
editing this variable.
There is unsent data for a previously connected device which must be sent or thrown away before
connecting to another device.
Gives direction to change the contrast of the HC display.
The user-entered value is either not within the range for the given type and size of variable or not
within the min/max specified by the device.
Either a read/write command indicates too few data bytes received, transmitter fault, invalid response
code, invalid response command, invalid reply data field, or failed pre- or post-read method; or a
response code of any class other than SUCCESS is returned reading a particular variable.
A variable related to this variable has been edited. Send related variable to the device before editing
this variable.
C-11
Reference Manual
Rosemount 5400 Series
C-12
00809-0100-xx, Rev AA
November 2003
Reference Manual
00809-0100-xx, Rev AA
November 2003
Rosemount 5400 Series
Index
Numerics
4 and 20 mA Points . . . . . . . 4-10
HART Communicator
alphanumeric keys . . . . . C-7
connecting . . . . . . . . . . . C-5
connections and hardware C-5
fast key feature . . . . . . . . C-8
fast key sequence table . . C-4
function keys . . . . . . . . . C-7
functions . . . . . . . . . . . . C-8
main menu . . . . . . . . . . . C-8
menus . . . . . . . . . . . . . . C-8
menus and functions . . . . C-8
online menu . . . . . . . . . . C-9
shift keys . . . . . . . . . . . . C-7
Hazardous Locations Certifications
Shift Keys . . . . . . . . . . . . . . C-7
Action Keys
Up Arrow Key . .
Analog Output
alarm values . . .
saturation values
Approval Drawings . .
Approvals . . . . . . . .
Atex . . . . . . . . . . . .
. . . . . . . C-6
. . . . . . . 5-7
. . . . . . . 5-7
. . . . . . . B-7
. . . . . . . B-1
. . . . . . . B-3
Cable Selection . . . . . . . . . . 3-13
Cable/conduit entries . . . . . . 3-13
Canadian Standards Association
approval . . . . . . . . . . . . . B-6
system control drawing . . B-7
COM Port . . . . . . . . . . . . . . . 4-4
Electrical installation . . . . . . . 3-13
connecting the transmitter 3-15
Intrinsically Safe Output . 3-17
Non-Intrinsically Safe Output 3-16
European ATEX Directive Information
B-5
Installation
cable selection . . . . . . . 3-13
cable/conduit entries . . . 3-13
Free Space . . . . . . . . . . 3-4
grounding . . . . . . . . . . 3-13
mounting considerations . 3-3
power requirements . . . 3-14
procedure . . . . . . . . . . . 3-2
recommended mounting position
3-5
B-3
Factory Mutual
approval . . . . . . . . . . .
system control drawing
Fast Key Feature . . . . . . . .
Fast Key Sequence Table . .
Foam . . . . . . . . . . . . . . . .
Function Keys . . . . . . . . . .
Functions . . . . . . . . . . . . .
. . B-5
. . B-7
. . C-8
. . C-4
. . 2-4
. . C-7
. . C-8
Maximum load resistance 3-16, 3-17
Menus . . . . . . . . . . . . . . . . . C-8
NAMUR-Compliant Alarm . . . 5-7
Power Requirements . . . . . . 3-14
Grounding . . . . . . . . . . . . . . 3-13
RCT
COM Port . . . . . . . . . . . 4-4
Setup . . . . . . . . . . . . . . 4-7
Wizard . . . . . . . . . . . . . . 4-6
Recommended mounting position 3-5
www.rosemount.com
Time Domain Reflectometry . . .2-1
Transmitter housing . . . . . . . .2-2
Troubleshooting . . . . . . . . . . .6-7
Vapor . . . . . . . . . . . . . . . . . .2-4
Reference Manual
Rosemount 5400 Series
Index-2
00809-0100-xx, Rev AA
November 2003
Reference Manual
00809-0100-4026, Rev AA
November 2003
Rosemount 5400 Series
Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc.
PlantWeb is a registered trademark of one of the Emerson Process Management group of companies.
Teflon, VITON, and Kalrez are registered trademarks of E.I. du Pont de Nemours & Co.
Asset Management Solutions is a trademark of Emerson Process Management.
All other marks are the property of their respective owners.
Emerson Process Management
Rosemount Inc.
8200 Market Boulevard
Chanhassen, MN 55317 USA
T (U.S.) 1-800-999-9307
T (International) (952) 906-8888
F (952) 949-7001
www.rosemount.com
Fischer-Rosemount Limited
Heath Place
Bognor Regis
West Sussex PO22 9SH
England
Tel 44 (1243) 863121
Fax 44 (1243) 867554
00000
© 2003 Rosemount Inc. All rights reserved.
Fischer-Rosemount
Singapore Pte Ltd.
1 Pandan Crescent
Singapore 128461
Tel (65) 777-8211
Fax (65) 777-0947
AP.RMT-Specialist@emersonprocess.com

---

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