Rosemount WPG WPG User Manual 00809 0100 4045 Rev01

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Reference Manual
00809-0100-4045,Rev 01
December2015
Rosemount™ Wireless Pressure Gauge
with WirelessHART® Protocol
((
EMERSON.
Process Management
Reference Manual
Table of Contents
00809-0100-4045, Rev 01
December 2015
Section 1: Introduction
1.1 Using this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Models covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Product recycling/disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Section 2: Hardware Installation
2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3.1 Pre-installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3.3 Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3.4 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3.5 Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4.1 Seal and protect threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4.2 Mount device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4.3 Turn on device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 Impulse piping considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5.1 Best practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5.2 Mounting requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.6 Process connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.7 Rosemount manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.7.1 Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.7.2 Manifold operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Section 3: Configuration
3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.2 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.3 System readiness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3.3.1 Confirm correct device driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.4 Configuration basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.4.1 Configuration tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.4.2 Connection diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.5 Basic gauge setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.5.1 Eliminate mounting effects. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.5.2 Activate wireless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5.3 Considerations for devices with percent of range engineering unit . . . . 16
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December 2015
3.6 Configuration verification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
3.6.1 Review pressure information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.6.2 Review device information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.6.3 Review radio information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.6.4 Review operating parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.7 Advanced device parameter setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.7.1 Write protect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.7.2 Wireless update rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.7.3 Dial update rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.8 Notifications and service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3.8.1 Overpressure notification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.8.2 Simulating device variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.8.3 Device reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.8.4 Join status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.8.5 Number of available neighbors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.8.6 Acknowledge and reset overpressure notification . . . . . . . . . . . . . . . . . . 21
Section 4: Operation and Maintenance
4.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
4.2 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
4.3 Pressure signal trimming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
4.3.1 Determining necessary sensor trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.3.2 Sensor trim overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.3.3 Sensor trim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.3.4 Recall factory trim—sensor trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.4 Replacing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
4.5 Local device status and notifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
4.5.1 Device status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.5.2 Device notifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Section 5: Troubleshooting
5.1 Service support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
5.2 Local troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
5.3 Remote troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
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00809-0100-4045, Rev 01
December 2015
Appendix A: Specifications and Reference Data
A.1 Physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
A.1.1 Material selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
A.1.2 Dial size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
A.1.3 Scale ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
A.1.4 Process connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
A.1.5 Field Communicator connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
A.1.6 Material of construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
A.1.7 Shipping weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
A.2 Operating specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
A.2.1 Conformance to specification (±3 [Sigma]) . . . . . . . . . . . . . . . . . . . . . . . . . 34
A.2.2 Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
A.2.3 Temperature limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
A.2.4 Electrical connections/battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
A.2.5 Overpressure limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
A.2.6 Burst pressure limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
A.2.7 Minimum span limits for percent of range engineering unit . . . . . . . . . . 34
A.2.8 Ambient temperature effect per 18 °F (10 °C). . . . . . . . . . . . . . . . . . . . . . . 34
A.2.9 Digital zero trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
A.2.10Humidity limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
A.2.11Electromagnetic compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
A.2.12Status indication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
A.2.13Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
A.2.14Wireless radio (internal antenna) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
A.2.15Wireless update rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
A.2.16Vibration effect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
A.3 Dial update rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
A.4 Pressure scale ranges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Appendix B: Product Certifications
B.1 European Union Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
B.2 Telecommunication compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
B.3 FCC and IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
B.4 Ordinary location certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
B.5 Installing in North America . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
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December 2015
00809-0100-4045, Rev 01
Appendix C: Field Communicator Menu Trees
C.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Appendix D: Network Design Best Practices
D.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
D.2 Effective range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
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Reference Manual
00809-0100-4045, Rev 01
Title Page
December 2015
Rosemount™ Wireless Pressure
Gauge
Read this manual before working with the product. For personal and system safety, and
for optimum product performance, make sure you thoroughly understand the
contents before installing, using, or maintaining this product.
Explosions could result in death or serious injury.
Installation of this device in an explosive environment must be in accordance with
the appropriate local, national, and international standards, codes, and practices.

Review the approvals section of the gauge reference manual for any restrictions
associated with a safe installation.

Ensure device is installed in accordance with intrinsically safe or non-incendive
field practices.
Process leaks could result in death or serious injury.
To avoid process leaks, only use the O-ring designed to seal with the corresponding
flange adapter.
Electrical shock can result in death or serious injury.

Avoid contact with the leads and the terminals. High voltage that may be present
on leads can cause electrical shock.

Care must be taken during transportation of device to prevent electrostatic
charge build-up.

Device must be installed to ensure a minimum antenna separation distance of
8 in. (20 cm) from all persons.
Failure to follow safe installation guidelines could result in death or serious injury.

Only qualified personnel should install the equipment.

Title Page
Title Page
December 2015
Reference Manual
00809-0100-4045, Rev 01
The products described in this document are NOT designed for nuclear-qualified
applications. Using non-nuclear qualified products in applications that require
nuclear-qualified hardware or products may cause inaccurate readings.
For information on Emerson™ Process Management nuclear-qualified products,
contact your local Rosemount Sales Representative.
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following conditions.
This device may not cause harmful interference. This device must accept any
interference received, including interference that may cause undesired operation.
Changes or modifications not expressly approved by Rosemount Inc. could void the
user's authority to operate the equipment.
Using the Rosemount Wireless Pressure Gauge in a manner other than what is specified
by the manufacturer may impair the protection provided by the equipment.
Shipping considerations
The unit is shipped with the battery installed.
Each device contains one “D” size primary lithium-thionyl chloride battery. Primary
lithium batteries are regulated in transportation by the U.S. Department of
Transportation, and are also covered by IATA (International Air Transport Association),
ICAO (International Civil Aviation Organization), and ARD (European Ground
Transportation of Dangerous Goods). It is the responsibility of the shipper to ensure
compliance with these or any other local requirements. Consult current regulations
and requirements before shipping.
Title Page
Reference Manual
Introduction
00809-0100-4045, Rev 01
December 2015
Section 1
1.1
Introduction
Using this manual
The sections in this manual provide information on installing, operating, and maintaining
the Rosemount™ Wireless Pressure Gauge with WirelessHART® protocol. The sections are
organized as follows:
Section 2: Hardware Installation contains mechanical and electrical installation instructions
and considerations.
Section 3: Configuration provides instruction on commissioning and operating the gauge.
Information on software functions, configuration parameters, and online variables are also
included.
Section 4: Operation and Maintenance contains operation and maintenance techniques.
Section 5: Troubleshooting provides troubleshooting techniques for the most common
operating problems.
Appendix A: Specifications and Reference Data supplies reference and specification data, as
well as ordering information.
Appendix B: Product Certifications contains approval information.
Appendix C: Field Communicator Menu Trees provides full menu trees and abbreviated fast
key sequences for commissioning tasks.
Appendix D: Network Design Best Practices provides information on how to optimize
network reliability and performance.
1.2
Models covered
This manual covers the Rosemount Wireless Pressure Gauge.

1.3
Measures gage/absolute/compound/vacuum pressure up to 4000 psi (275 bar)
Product recycling/disposal
Recycling of equipment and packaging should be taken into consideration and disposed of
in accordance with local and national legislation/regulations.
Introduction
Introduction
Reference Manual
December 2015
00809-0100-4045, Rev 01
Introduction
Reference Manual
Hardware Installation
00809-0100-4045, Rev 01
Section 2
December 2015
Hardware Installation
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Impulse piping considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Process connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rosemount manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
page 5
page 5
page 6
page 8
page 9
page 11
page 11
Overview
The information in this section covers installation considerations. A Quick Start Guide
(document number 00825-0100-4045) is shipped with every device to describe basic
installation and startup procedures. Dimensional drawings for the Rosemount Wireless
Pressure Gauge can be found in Appendix A: Specifications and Reference Data.
2.2
Safety messages
Procedures and instructions in this section may require special precautions to ensure the
safety of the personnel performing the operation. Information that raises potential safety
issues is indicated with a warning symbol (
). Refer to the following safety messages
before performing an operation preceded by this symbol.
Explosions could result in death or serious injury.
Installation of device in an explosive environment must be in accordance with
appropriate local, national and international standards, codes, and practices.
Ensure device is installed in accordance with intrinsically safe or non-incendive field
practices.
Electrical shock can result in death or serious injury.
Care must be taken during transportation of device to prevent electrostatic charge
build-up.
Device must be installed to ensure a minimum antenna separation distance of 8 in.
(20 cm) from all persons.
Process leaks could result in death or serious injury.
Handle the device carefully.
Failure to follow safe installation guidelines could result in death or serious injury.
Only qualified personnel should install the equipment.
Hardware Installation
Reference Manual
Hardware Installation
00809-0100-4045, Rev 01
December 2015
2.3
Considerations
2.3.1
Pre-installation
Optional: power/device check
The device is designed to be installation-ready. To check device battery prior to installation,
perform the following:
1.
Perform “Turn on device” on page 9.
2.
Slide the ON/OFF switch to the OFF position until ready for use.
Network design best practices
When mounting the device, recommended practices should be considered to achieve the
best wireless performance. See Appendix D: Network design best practices for more
information on recommend practices.
Field Communicator connections
The device needs to be on in order for the Field Communicator to interface with the
Rosemount Wireless Pressure Gauge. The Field Communicator connection is located to the
right of the ON/OFF switch. To communicate with the device, connect the Field
Communicator to connections labeled “COMM”. Field communication with this device
requires a HART-based tool using the correct Rosemount Wireless Pressure Gauge device
driver (DD). Refer to Figure 2-1 for instructions on connecting the Field Communicator to
the device.
Figure 2-1. Connect to Device
9 7
A. Field Communicator
2.3.2
B. HART Modem
C. AMS Wireless Configurator
Installation
Measurement performance depends upon proper installation of the device and impulse
piping. Mount the device close to the process and use a minimum of piping to achieve best
performance. Also, consider the need for easy access, personnel safety, and a suitable
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device environment. Install the device to minimize vibration, shock, and temperature
fluctuation.
2.3.3
Mechanical
Location
When choosing an installation location and position, take into account the direction of the
device for future access to the COMM connections and readability of the analog display.
Electronics cover
The electronics cover is tightened so that polymer contacts polymer. When removing the
electronics cover, ensure that there is no damage done to the o-ring. If damaged replace
before reattaching cover, ensuring polymer contacts polymer (i.e. no O-ring visible).
2.3.4
Electrical
Battery
The Rosemount Wireless Pressure Gauge is self-powered. The battery contains
approximately 5 grams of lithium-thionyl chloride. Under normal conditions, the battery
materails are self-contained and are not reactive as the as the battery is maintained inside
the enclosure of the device. Care should be taken to prevent thermal, electrical, or
mechanical damage. Contacts should be protected to prevent premature discharge.
Use caution when handling the battery, it may be damaged if dropped.
The battery should be stored in a clean dry area, For maximum battery life, storage
temperature should not exceed 86 °F (30 °C).
2.3.5
Environmental
Verify the operating atmosphere of the device is consistent with the appropriate hazardous
locations certifications.
Temperature effects
The device will operate within specifications for ambient temperatures as outlined on page
34 in the specifications section. Heat from the process is transferred to the device housing.
If the process temperature is high, the ambient temperature will need to be lower to
account for heat transferred to the device housing. See Temperature limits for process
temperature derating.
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2.4
Installation procedure
Figure 2-2. Installation Flowchart
2.4.1
Seal and protect threads
OR
2.4.2
Mount device
Note
Use wrench on flats, not on housing.
Mounting orientation
The low side pressure port (atmospheric reference) on the process pressure gauge is
located in the neck of the device behind the housing. The vent path is between the housing
and sensor. (See Figure 2-3.)
Keep the vent path free of any obstruction, including but not limited to paint, dust, and
lubrication by mounting the device so the process can drain away.
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Figure 2-3. Low Side Pressure Port
A. Low side pressure port (atmospheric reference)
2.4.3
Turn on device
Check to ensure the device and battery are working properly.
1.
Twist the cover counterclockwise to remove it.
2.
Slide the OFF/ON switch to the ON position to initiate the power sequence.
Note
During the power sequence, the dial tests full range of motion and LED flashes amber.
3.
Once the power sequence ends, verify the LED flashes green.
Note
The LED may display several colors; see Table 4-2 on page 28 for device statuses.
2.5
Impulse piping considerations
2.5.1
Best practices
The piping between the process and the device must accurately transfer the pressure to
obtain accurate measurements. There are five possible sources of error: leaks, friction loss
(particularly if purging is used), trapped gas in a liquid line, liquid in a gas line, and density
variations between the legs.
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The best location for the device in relation to the process pipe depends on the process itself.
Use the following guidelines to determine device location and placement of impulse piping:
2.5.2

Keep impulse piping as short as possible.

For liquid service, slope the impulse piping at least 1 inch per foot (8 cm per m)
upward from the device toward the process connection.

For gas service, slope the impulse piping at least 1 inch per foot (8 cm per m)
downward from the device toward the process connection.

Avoid high points in liquid lines and low points in gas lines.

Make sure both impulse legs are the same temperature.

Use impulse piping large enough to avoid friction effects and blockage.

Vent all gas from liquid piping legs.

When using a sealing fluid, fill both piping legs to the same level.

When purging, make the purge connection close to the process taps and purge
through equal lengths of the same size pipe. Avoid purging through the device.

Keep corrosive or hot (above 250 °F [121 °C]) process material out of direct contact
with the sensor module and flanges.

Prevent sediment deposits in the impulse piping.

Keep the liquid head balanced on both legs of the impulse piping.

Avoid conditions that might allow process fluid to freeze within the process flange.
Mounting requirements
Liquid flow measurement

Place taps to the side of the line to prevent sediment deposits on the process
isolators.

Mount the device beside or below the taps so gases vent into the process line.

Mount drain/vent valve upward to allow gases to vent.
Gas flow measurement

Place taps in the top or side of the line.

Mount the device beside or above the taps so to drain liquid into the process line.
Steam flow measurement

Place taps to the side of the line.

Mount the device below the taps to ensure that impulse piping will remain filled
with condensate.

Fill impulse lines with water to prevent steam from contacting the device directly
and to ensure accurate measurement start-up.
Note
For steam or other elevated temperature services, it is important that temperatures do not
exceed 250 °F (121 °C) for devices with silicone fill. For vacuum service, these temperature
limits are reduced to 220 °F (104 °C) for silicone fill.
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Process connection
Interfering or blocking the atmospheric reference port will cause the device to output
erroneous pressure values.
Keep the vent path free of any obstruction, including but not limited to paint, dust, and
lubrication by mounting the device so the process can drain away.
The low side pressure port (atmospheric reference) on the process pressure gauge is
located in the neck of the device behind the housing. The vent path is between the housing
and sensor. (See Figure 2-3.)
Figure 2-4. Low Side Pressure Port
A. Low side pressure port (atmospheric reference)
Do not apply torque directly to the sensor module. Rotation between the sensor
module and the process connection can damage the electronics. To avoid damage,
apply torque only to the hex-shaped process connection.
2.7
Rosemount manifolds
The Rosemount 306 Integral Manifold mounts directly to the device. The manifold is used
with this device to provide block-and-bleed valve capabilities of up to 4000 psi (275 bar).
2.7.1
Installation procedure
The 306 Manifold is for use only with a Wireless Pressure Gauge.
Assemble the 306 Manifold to the device with a thread sealant.
Hardware Installation
1.
Place device into holding fixture.
2.
Apply appropriate thread paste or tape to threaded instrument end of the
manifold.
3.
Count total threads on the manifold before starting assembly.
4.
Start turning the manifold by hand into the process connection on the device.
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Note
If using thread tape, be sure the thread tape does not strip when the manifold assembly is
started.
2.7.2
5.
Wrench tighten manifold into process connection (minimum toque value is 425
in-lbs).
6.
Count how many threads are still showing (minimum engagement is 3
revolutions).
7.
Subtract the number of threads showing (after tightening) from the total threads
to calculate the revolutions engaged. Further tighten until a minimum of 3
rotations is achieved.
8.
For block and bleed manifold, verify the bleed screw is installed and tightened. For
2-valve manifold, verify the vent plug is installed and tightened.
9.
Leak-check assembly to maximum pressure range of device.
Manifold operation
Improper installation or operation of manifolds may result in process leaks, which may
cause death or serious injury.
Always perform a zero trim on the device/manifold assembly after installation to eliminate
any shift due to mounting effects. See Section 5: Operation and maintenance, “Sensor Trim
Overview” on page 67.
The 2-valve configuration is available on Rosemount 305, 306, and 304 Manifolds for use
with absolute and gage pressure devices. A block valve provides instrument isolation and a
drain/vent valve allows venting, draining, or calibration.
306 Manifolds
Device
Test/vent
Isolate
Process
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Configuration
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Section 3
December 2015
Configuration
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13
System readiness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 14
Configuration basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
Basic gauge setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
Configuration verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17
Advanced device parameter setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19
Notifications and service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 20
3.1
Overview
This section contains information on commissioning and tasks.
Field Communicator and AMS™ Device Manager Instructions are given to perform
configuration functions.
Full Field Communicator menu trees are available in Appendix C: Field Communicator Menu
Trees.
3.2
Safety messages
Procedures and instructions in this section may require special precautions to ensure the
safety of the personnel performing the operation. Information that raises potential safety
issues is indicated with a warning symbol (
). Refer to the following safety messages
before performing an operation preceded by this symbol.
Configuration
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Failure to follow these installation guidelines could result in death or serious
injury.
Make sure only qualified personnel perform the installation.
Explosions could result in death or serious injury.
Installation of this device in an explosive environment must be in accordance with the
appropriate local, national, and international standards, codes, and practices. Review
the approvals section of the Wireless Pressure Gauge Reference Manual for any
restrictions associated with a safe installation.
Before connecting a Field Communicator in an explosive atmosphere, make sure the
instruments are installed in accordance with intrinsically safe or non-incendive field
wiring practices.
Verify the operating atmosphere of the device is consistent with the appropriate
hazardous locations certifications
Process leaks could result in death or serious injury.
Install and tighten process connectors before applying pressure.
Electrical shock could cause death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be present on leads
can cause electrical shock.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following
conditions: This device may not cause harmful interference. This device must accept
any interference received, including interference that may cause undesired operation.
This device must be installed to ensure a minimum antenna separation distance of
20cm (8 in.) from all persons.
3.3
System readiness
3.3.1
Confirm correct device driver
Verify the latest Device Driver (DD/DTM) is loaded on your systems to ensure proper communications.
1.
Download the latest DD at www.emersonprocess.com or www.hartcomm.org.
2.
In the Browse by Member dropdown menu, select Rosemount business unit of
Emerson Process Management.
3.
Select desired product.
a. Within Table 3-1, use the HART Universal Revision and Device Revision numbers to
find the correct Device Driver
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Configuration
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Table 3-1. Rosemount Wireless Pressure Gauge Device Revisions and Files
Identify device
Software NAMUR
release software
date
revision(1)
January
2015
1.
2.
3.
??
Find device driver
HART
HART
Device
software universal revision
(3)
revision(2) revision
??
??
??
Review
instructions
Review
functionality
Manual
document
number
Changes to
software
00809-01004045
Initial release
NAMUR Software Revision is located on the hardware tag of the device.
HART Software Revision can be read using a HART capable configuration tool.
Device Driver file names use Device and DD Revision, e.g. 10_01. HART Protocol is designed to enable legacy device driver
revisions to continue to communicate with new HART devices. To access new functionality, the new Device Driver must
be downloaded. It is recommended to download new Device Driver files to ensure full functionality.
3.4
Configuration basics
3.4.1
Configuration tools
Configuration requires a Field Communicator, AMS Device Manager, or any WirelessHART®
Communicator. Connect the Field Communicator leads to the terminals labeled “COMM”
on the front of the device ( see Figure 3-1).
When using a Field Communicator, any configuration changes made must be sent to the
device by using the Send key (F2). AMS Device Manager configuration changes are
implemented when the Apply button is selected.
AMS Wireless Configurator
AMS Wireless Configurator is capable of connecting to devices either directly, using a HART
modem, or wirelessly via the wireless Gateway. When configuring the device, double click
the device icon or right click and select Configure.
3.4.2
Connection diagrams
Figure 3-1 on page 14 illustrates the wiring for a field hook-up with a Field Communicator or
AMS Device Manager. The Field Communicator or AMS Device Manager may be connected
at “COMM” on the device.
3.5
Basic gauge setup
3.5.1
Eliminate mounting effects
Devices are factory-calibrated. Once installed, it is recommended to perform this step to
eliminate potential error caused by mounting position or static pressure. Instructions for
using a Field Communicator are listed below.
Configuration
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1.
Vent the device.
2.
Connect the Field Communicator.
3.
From the HOME screen, enter the HART Fast Key sequence.
Fast Keys
4.
3.5.2
2, 1, 1
Follow the commands to perform the procedure.
Activate wireless
Do not activate wireless until Emerson Wireless Gateway is installed and functioning
properly; toggling off and on reduces battery life.
Join device to network
1.
Obtain Network ID and Join Key for the wireless network (available in wireless
gateway).
2.
From the HOME screen, enter the HART Fast Key sequence.
Fast Keys
2, 1, 2
3.
Follow the commands to perform the procedure.
4.
Select Overview>Status.
5.
Verify communication status displays Connected.
Note
Joining the device to the network could take several minutes.
3.5.3
Considerations for devices with percent of range
engineering unit
Set range points
The range values command sets the lower and upper range values used for the percent of
range engineering unit.
Note
Devices are shipped from Emerson fully calibrated to the factory default of full scale (scale
range = upper range limit).
From the HOME screen, enter the Fast Key sequence .
Fast Keys
Configuration
2, 2, 1, 2
1.
Select lower or upper range value as applicable.
2.
Follow the commands to perform the procedure.
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Configuration verification
The following is a list of factory default configurations that can be viewed by using the Field
Communicator or AMS Device Manager. Follow the steps below to review the gauge
configuration information.
Note
Information and procedures in this section that make use of Field Communicator Fast Key
sequences and AMS Device Manager assume the gauge and communication equipment are
connected, powered, and operating correctly.
3.6.1
Review pressure information
From the HOME screen, enter the Fast Key sequence .
1, 3
Fast Keys
3.6.2
1.
From the Home screen, select 1: Overview.
2.
Select 3: Pressure.
Review device information
From the HOME screen, enter the Fast Key sequence .
1, 9
Fast Keys
1.
From the Home screen, select 1: Overview.
2.
Select 9: Device Information.
3.
Select from the corresponding number to view each field:
3.6.3
Identification
Revisions
Radio
Materials of Construction
Security
Dial Faceplate
Capabilities
Review radio information
From the HOME screen, enter the Fast Key sequence .
Fast Keys
Configuration
1, 9, 3
1.
From the Home screen, select 1: Overview.
2.
Select 9: Device Information.
3.
Select 3: Radio.
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4.
Select from the corresponding number to view each field:
3.6.4
MAC Address
Manufacturer
Device Type
Device Revision
Software Revision
Hardware Revision
Xmit Power Level
Min Brdcst Rate
Review operating parameters
The pressure output value in both engineering units and percent of range will reflect the
applied pressure even when the applied pressure is outside of the configured range as long
as the applied pressure is between the upper and lower range limit of the device. For
example, if a scale range 0 - 150 psi (LRL = 0 psi, URL = 150 psi) is ranged from 0 to 100 psi,
an applied pressure of 150 psi will return a % of range output of 150%.
From the HOME screen, enter the Fast Key sequence .
3, 2
Fast Keys
1.
From the Home screen, select 3: Service Tools.
2.
Select 2: Variables.
The Operating Parameters menu displays the following information pertaining to the device:

Mapped Variables

Quaternary Variable
All Variables
18
Primary Variable
Secondary Variable
Tertiary Variable
Pressure
Pressure Quality
Custom Scale
Cust Scale Quality
Percent of Range
Percent of Rng Quality
Sensor Temp
Sensor Temp Quality
Supply Voltage
Supply Voltage Quality
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3.7
Advanced device parameter setup
3.7.1
Write protect
The device has a software write protect security feature.
From the HOME screen, enter the Fast Key sequence .
Fast Keys
3.7.2
2, 2, 4, 1
1.
Select Write Protect to enable.
2.
Right click on device and select 2: Configure.
3.
Select 2: Advanced Setup.
4.
Select the tab labeled 4: Security.
5.
Select Write Protect to enable this feature.
Wireless update rate
From the HOME screen, enter the Fast Key sequence.
Fast Keys
3.7.3
2, 2, 3, 2
1.
From the Home screen, select 2: Configure.
2.
Select 2: Advanced Setup.
3.
Select 3: Wireless.
4.
Select 2: Update Rate.
5.
Follow the commands to perform the procedure.
Dial update rate
From the HOME screen, enter the Fast Key sequence .
Fast Keys
Configuration
2, 2, 1, 1, 2
1.
From the Home screen, select 2: Configure.
2.
Select 2: Advanced Setup.
3.
Select 1: Measurements.
4.
Select 1: Dial/Pressure.
5.
Select 2: Dial Update Rate.
6.
Follow the commands to perform the procedure.
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3.8
Notifications and service
Notifications and service functions listed below are primarily for the user after field
installation. The device simulation feature is designed to verify proper operating
functionality, and can be performed either on the bench or in the field.
3.8.1
Overpressure notification
From the HOME screen, enter the Fast Key sequence
Fast Keys
2, 2, 1, 1, 3
1.
From the home screen, select 2: Configure.
2.
Select 2: Advanced Setup.
3.
Select 1: Measurements.
4.
Select 1: Dial / Pressure.
5.
Select 3: Over-Press Ind.
6.
Follow the commands to perform the procedure.
Note
When this parameter has been set to activate, the notification must be acknowledged and
cleared for the device to return to normal operation.
3.8.2
Simulating device variables
From the HOME screen, enter the Fast Key sequence
Fast Keys
3, 5
1.
From the Home screen, select 3: Service Tools.
2.
Select 5: Simulate.
Note
The following parameters pertaining to the device can be simulated:
Pressure, Sensor Temperature, and Supply Voltage
3.8.3
Device reset
The master reset function will reset the device electronics. To perform a device reset:
From the HOME screen, enter theFast Key sequence
Fast Keys
20
3, 4, 1
1.
From the Home screen, select 3: Service Tools.
2.
Select 4: Maintenance
3.
Select 1: Device Reset
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December 2015
Join status
From the HOME screen, enter the Fast Key sequence
Fast Keys
3, 3, 1
1.
From the Home screen, select 3: Service Tools.
2.
Select 3: Communications.
3.
Select 1: Join Status.
Wireless devices join the secure network through a four-step process:
3.8.5

Step 1. Network Found

Step 2. Network Security Clearance Granted

Step 3. Network Bandwidth Allocated

Step 4. Network Join Complete
Number of available neighbors
In a self-organizing network, the more neighbors a device has, the more robust the network
will be. To view the number of available neighbors for the wireless device, perform the
following procedure:
From the HOME screen, enter the Fast Key sequence
Fast Keys
3.8.6
3, 3, 3
1.
From the Home screen, select 3: Service Tools.
2.
Select 3: Communications.
3.
Select 3: Available Neighbors.
Acknowledge and reset overpressure notification
From the HOME screen, enter the Fast Key sequence
Fast Keys
Configuration
3, 4, 3
1.
From the Home screen, select 3: Service Tools.
2.
Select 4: Maintenance.
3.
Select 3: Acknowledge Over-Pressure.
4.
Follow the commands to perform the procedure.
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Operation and Maintenance
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Section 4
December 2015
Operation and Maintenance
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure signal trimming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Local device status and notifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1
page 23
page 23
page 23
page 27
page 28
Overview
This section contains information on commissioning and operation Wireless Pressure
Gauges.
Field Communicator and AMS Device Manager instructions are provided for convenience.
4.2
Safety messages
Procedures and instructions in this section may require special precautions to ensure the
safety of the personnel performing the operation. Information that raises potential safety
issues is indicated with a warning symbol (
). Refer to the following safety messages
before performing an operation preceded by this symbol.
4.3
Pressure signal trimming
Calibrating a Wireless Pressure Gauge may include the sensor trim procedure to adjust for
mounting effects.
Sensor trimming requires an accurate pressure input and adds additional compensation
that adjusts the position of the factory trim to optimize performance over a specific
pressure range.
Note
Sensor trimming adjusts the position of the factory trim. It is possible to degrade the
performance of the gauge if the trim is done improperly or with inaccurate equipment.
Absolute pressure devices are calibrated at the factory. Trimming adjusts the position
of the factory characterization curve. It is possible to degrade performance of the
device if any trim is done improperly or with inaccurate equipment.
Operation and Maintenance
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Table 4-1. Recommended Calibration Tasks
Measurement type
Tasks
Gage
Compound
Vacuum
1.
Reconfigure parameters if necessary.
2.
Zero trim the device to compensate for mounting effects or static pressure
effects.
Absolute
3.
1.
Optional: Perform a sensor trim. (Accurate pressure source required.)
Reconfigure parameters if necessary.
2.
Perform low trim value section of the sensor trim procedure to correct for
mounting position effects.
3.
Optional: Perform a sensor trim if equipment available (accurate absolute
pressure source required), otherwise perform the low trim value section of the
sensor trim procedure.
Note
For devices with absolute measurement type, an accurate absolute pressure source is
required.
4.3.1
Determining necessary sensor trims
Bench calibrations allow for calibrating the instrument for its desired range of operation.
Straight forward connections to pressure source allow for a full calibration at the planned
operating points. Exercising the device over the desired pressure range allows for
verification of the output value. “Sensor trim” on page 26 discusses how the trim operations
change the calibration. It is possible to degrade the performance of the device if a trim is
done improperly or with inaccurate equipment. The device can be set back to factory
settings using the Recall Factory Trim command in “Recall factory trim—sensor trim” on
page 27.
For devices that are field installed, the manifolds discussed in “Manifold operation” on
page 20 allow the device to be zeroed using the zero trim function. This field calibration will
eliminate any pressure offsets caused by mounting effects (head effect of the oil fill) and
static pressure effects of the process.
Determine the necessary trims with the following steps.
4.3.2
1.
Apply pressure.
2.
Check pressure. If the pressure does not match the applied pressure, perform a
digital zero trim. See “Sensor trim” on page 26.
Sensor trim overview
A sensor trim corrects the pressure offset and pressure range to match a pressure standard.
The upper sensor trim corrects the pressure range and the lower sensor trim (zero trim)
corrects the pressure offset. An accurate pressure standard is required for full calibration. A
zero trim can be performed if the process is vented.
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Zero trim is a single-point offset adjustment. It is useful for compensating for mounting
position effects and is most effective when performed with the device installed in its final
mounting position. Since this correction maintains the slope of the characterization curve,
it should not be used in place of a sensor trim over the full sensor range.
When performing a zero trim, ensure that the equalizing valve is open and all wet legs are
filled to the correct levels. Line pressure should be applied to the device during a zero trim
to eliminate line pressure errors. Refer to “Manifold operation” on page 20.
Note
Do not perform a zero trim on the Wireless Pressure Gauge with absolute measurement
type. Zero trim is zero based, and absolute pressure devices reference absolute zero. To
correct mounting position effects on a Wireless Pressure Gauge with absolute
measurement type, perform a low trim within the sensor trim function. The low trim
function provides an offset correction similar to the zero trim function, but it does not
require zero-based input.
Sensor trim is a two-point sensor calibration where two end-point pressures are applied, and
all output is linearized between them. Always adjust the low trim value first to establish the
correct offset. Adjustment of the high trim value provides a slope correction to the characterization curve based on the low trim value. The trim values allow you to optimize
performance over your specified measuring range at the calibration temperature.
During a trim operation, the device is placed in high power refresh mode, which provides
frequent pressure measurement updates. This behavior allows for more accurate
calibration of the device. When the device is in high power refresh mode, the battery power
supply will be depleted more rapidly.
Figure 4-1. Sensor Trim Example
A. Before trim
B. After trim
Operation and Maintenance
25
Reference Manual
Operation and Maintenance
00809-0100-4045, Rev 01
December 2015
4.3.3
Sensor trim
When performing a sensor trim, both the upper and lower limits can be trimmed. If both
upper and lower trims are to be performed, the lower trim must be done before the upper
trim.
Note
Use a pressure input source at least four times more accurate than the device, and allow the
input pressure to stabilize for 10 seconds before entering any values.
From the HOME screen, enter the Fast Key sequence
2, 2, 1, 1, 1
Fast Keys
1.
Assemble and power the entire calibration system including the gauge, Field
Communicator or AMS Device Manager, power supply, pressure input source, and
readout device.
2.
From the Home screen, select 2: Configure.
3.
Select 2: Advanced Setup.
4.
Select 1: Measurements.
5.
Select 1: Dial/Pressure.
6.
Select 1: Verify/Calibrate.
Note
Select pressure points so that lower and upper values are equal to or outside the expected
process operation range.
7.
Follow the on-screen instructions to complete the adjustment of the lower value.
8.
Repeat the procedure for the upper value.
Performing a digital zero trim
Devices are factory-calibrated. Once installed, it is recommended to perform this step to
eliminate potential error caused by mounting position or static pressure. Instructions for
using a Field Communicator are listed below.
1.
Vent the device.
2.
Connect the Field Communicator.
3.
From the HOME screen, enter the HART Fast Key sequence.
Fast Keys
4.
26
2, 1, 1
Follow the commands to perform the procedure.
Operation and Maintenance
Reference Manual
Operation and Maintenance
00809-0100-4045, Rev 01
4.3.4
December 2015
Recall factory trim—sensor trim
The recall factory trim—sensor trim command allows the restoration of the as-shipped
factory settings of the sensor trim. This command can be useful for recovering from an
inadvertent zero trim of an absolute pressure unit or inaccurate pressure source.
From the HOME screen, enter the Fast Key sequence
Fast Keys
4.4
3, 4, 2
1.
Select 3: Service Tools.
2.
Select 4: Maintenance.
3.
Select 2: Restore to Default Settings.
4.
Follow the screen prompts to recall sensor and dial trim.
Replacing the battery
The battery is not replaceable in a hazardous location.
1.
Remove enclosure cover and O-ring.
2.
Switch the device "OFF".
3.
Loosen the screw holding the electronics assembly to the enclosure.
Note
Use caution as the electronics assembly is connected to the pressure sensor via a cable. Take
care not to over stretch this cable as this could damage the device.
4.
Loosen the two screws on the battery holder and slide the battery holder to the
left.
5.
Release battery connection from electronics shroud.
6.
Connect battery to connection on electronics should.
7.
Place battery within enclosure.
8.
Slide battery holder into place and tighten two screws.
9.
Insert electronics assembly into enclosure and tighten screw.
10.
Turn device "ON".
11.
Tighten enclosure cover and O-ring ensuring the engineered polymer is touching.
Operation and Maintenance
27
Reference Manual
Operation and Maintenance
00809-0100-4045, Rev 01
December 2015
4.5
Local device status and notifications
4.5.1
Device status
The flashing LED indicates device status using the colors descibed in Table 4-2.
Table 4-2. Status Descriptions
LED color
4.5.2
Device status
Green
Functioning properly
Amber
Battery is low, battery replacement recommended
Red
Battery replacement required
OR
Device is malfunctioning
No
color
No power, verify ON/OFF switch is in “on” position
Device notifications
If the dial is pointing towards the red “X”, refer to Section 6: Troubleshooting for more
information.
28
Operation and Maintenance
Reference Manual
Troubleshooting
00809-0100-4045, Rev 01
Section 5
December 2015
Troubleshooting
Service support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29
Local troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 30
Remote troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 30
5.1
Service support
To expedite the return process outside of the United States, contact the nearest Emerson™
Process Management representative.
Within the United States, call the Emerson Process Management Instrument and Valve
Response Center using the 1-800-654-RSMT (7768) toll-free number. This center, available
24 hours a day, will assist with any needed information or materials.
The center will ask for product model and serial numbers, and will provide a Return Material
Authorization (RMA) number. The center will also ask for the process material to which the
product was last exposed.
For inquiries outside of the United States, contact the nearest Emerson Process
Management representative for RMA instructions.
Individuals who handle products exposed to a hazardous substance can avoid injury if
they are informed of and understand the hazard. The product being returned will
require a copy of the required Material Safety Data Sheet (MSDS) for each substance
must be included with the returned goods.
Emerson Process Management Instrument and Valve Response Center representatives will
explain the additional information and procedures necessary to return goods exposed to
hazardous substances.
Troubleshooting
29
Reference Manual
Troubleshooting
00809-0100-4045, Rev 01
December 2015
5.2
Local troubleshooting
Table 5-1. Interpreting Local Notifications
LED color
Dial location
Description
Green
Amber
Red
Black, no color
5.3
Recommended action(s)
On-scale
Functioning properly
No action required.
Off-scale
Device is
malfunctioning
Investigate active notification via a
HART communicator.
On-scale
Battery is low
Battery replacement recommended.
Off-scale
Battery is low, device
is malfunctioning
Investigate active notification via a
HART communicator. Replace
battery if device is determined to be
functioning properly and
notifications have been verified.
On-scale
Device is
malfunctioning
Investigate active notification via a
HART communicator.
Off-scale
Device is
malfunctioning
Investigate active notification via a
HART communicator.
N/A
No power
Verify ON/OFF switch is in “ON”
position.
Remote troubleshooting
This section outlines the most important alerts in the HART® command 48 additional status
field for Rosemount Wireless Pressure Gauge. The information in this section can be used by
DeltaV™ for notification monitoring, and in the Emerson Smart Wireless Gateways for
additional status mapping in Modbus®, OPC, etc.
A complete list of additional status bits is available in the Gateway.
Table 5-2 to Table 5-4 shows a list of the most important messages that may be displayed.
Table 5-2. Failures
30
Message
Additional
status(1)
Radio failure
Byte 12::Bit 4
Wireless radio has detected a failure or stopped
communicating
Configuration alert
Byte 2::Bit 6
Device has detected a configuration error
Over-pressure seen
Byte 4::Bit 0
Pressure has gone beyond the maximum
operating limits of the device, which may have
caused permanent damage to the sensor
Critical power failure
Byte 6::Bit 2
Supply voltage is too low for the device to
broadcast updates
Electronics failure
Byte 8::Bit 6
Electronics error that could impact the device
measurement reading has occurred
Dial failure
Byte X::Bit X
Device has detected a failure or unable to confirm
dial location
Description
Troubleshooting
Reference Manual
Troubleshooting
00809-0100-4045, Rev 01
1.
December 2015
Location of the alert in the HART command 48 Additional Status field.
Table 5-3. Maintenance
Message
Additional
status(1)
Description
Voltage conditions
out of range
Byte 8::Bit 4
Supply voltage is low and may soon affect device
operation
Pressure out of
limits
Byte 3::Bit 5
Pressure has exceeded the maximum
measurement range
Capacity denied
Byte 12::Bit 0
Device has failed to acquire the wireless
communication bandwidth necessary to support
the configured update rates
Sensor temperature
beyond sensor limits
Byte 3::Bit 1
Sensor temperature has exceeded its safe
operating range
Environmental
conditions out of
range
Byte 8::Bit 5
Device is outside its normal environmental
operating conditions which may affect accuracy
and/or proper operation
1.
Location of the alert in the HART command 48 Additional Status field.
Table 5-4. Advisory
Message
Description
Database storage
error
Byte 0::Bit 2
Device has failed to write to the database memory
at some point in the past; any data written during
this time may have been lost
Simulation active
Byte 8::Bit 0
Device is in simulation mode and is not reporting
actual information
High power active
Byte 1::Bit 7
Device is operating in a high power mode; this is
not recommended for this device
Non-critical user
data warning
Byte 2::Bit 1
User-written parameter does not match its
expected value
1.
Troubleshooting
Additional
status(1)
Location of the alert in the HART command 48 Additional Status field.
31
Troubleshooting
December 2015
32
Reference Manual
00809-0100-4045, Rev 01
Troubleshooting
Specifications and Reference Data
Reference Manual
December 2015
00809-0100-4045, Rev 01
Appendix A
Specifications and Reference
Data
Physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dial update rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ordering Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 33
page 34
page 35
page 39
page 40
Specifications
A.1 Physical specifications
A.1.1 Material selection
Emerson Process Management provides a variety of
Rosemount products with various product options and
configurations including materials of construction that can
be expected to perform well in a wide range of applications.
The Rosemount product information presented is intended
as a guide for the purchaser to make an appropriate
selection for the application. It is the purchaser’s sole
responsibility to make a careful analysis of all process
parameters (such as all chemical components,
temperature, pressure, flow rate, abrasives, contaminants,
etc.), when specifying product materials, options, and
components for the particular application. Emerson is not
in a position to evaluate or guarantee the compatibility of
the process fluid or other process parameters with the
product options, configuration, or materials of construction
selected.
A.1.2 Dial size
4.5-in. (114.3 millimeter)
A.1.3 Scale ranges
From vacuum up to 4,000 psi (275 bar)
Single scale considerations
The number of major graduations is a direct result of the
specified combination of Primary Engineering Unit and
Scale Range. There are always 10 minor graduations
between each major graduation.
Specifications and Reference Data
Dual scale considerations
The number of major graduations on the inner scale is the
direct result of the combination of Primary Engineering
Unit and Secondary Engineering Unit. There are always five
minor graduations between each major graduation.
A.1.4 Process connections
½-14 NPT male, G1/2 male (EN 837)
A.1.5 Field Communicator connections
Communication terminals are accessible by removing
cover.
A.1.6 Material of construction
Housing
Engineered Polymer, NEMA 4X and IP66/67
Cover O-ring Silicone
rubber Processwetted parts
316L SST, Alloy C-276
A.1.7 Shipping weight
1.8 lb (0.82 kg)
Options
Mounting bracket (Code B4)
1.0 lb (0.5 kg)
Rosemount 1199 Seal Systems
Reference document number 00813-0100-4016 for
shipping weights.
33
Specifications and Reference Data
Reference Manual
December 2015
00809-0100-4045, Rev 01
A.2 Operating specifications
A.2.1 Conformance to specification (±3 σ
[Sigma])
The maximum rangedown is 10:1. The device maintains
reference accuracy specification up to 6:1 rangedown. After
6:1 rangedown the reference accuracy decreases to 1% of
span.
Technology leadership, advanced manufacturing
techniques, and statistical process control ensure
specification conformance to at least ±3 σ .
Scale range
Span (6:1 ratio)
Minimum span
(10:1 ratio)
A.2.2 Accuracy
5 – 30 psi
(0.35 – 2 bar)
5 psi (0.34 bar)
3 psi (0.21 bar)
31 – 150 psi
(2.1 – 10.3 bar)
25 psi (1.72 bar)
15 psi (1.03 bar)
151 – 800 psi
(10.4 – 55.1 bar)
134 psi (9.24 bar)
80 psi (5.51 bar)
801 – 4,000 psi
(55.2 – 275 bar)
667 psi (45.99 bar)
400 psi
(27.5 bar)
ASME B40.1 – Grade 2A (0.5% of span)
A.2.3 Temperature limits
Ambient
-40 to 185 °F (-40 to 85 °C)
Storage
A.2.8 Ambient temperature effect per 18 °F
(10 °C)
-40 to 185 °F (-40 to 85 °C)
Process
-40 to 250 °F (-40 to 121 °C)(1)(2)
Ambient temperature
effect
Scale range
A.2.4 Electrical connections/battery
Wireless pressure gauge
Replaceable, non-rechargeable, 3.6V primary cell,
lithium-thionyl chloride battery
10-year battery life at reference conditions(3)
Up to 4,000 psi (275 bar)
A.2.5 Overpressure limit
Up to 4,000 psi (275 bar)
±0.3 of span
Wireless pressure gauge with remote seal
See Instrument Toolkit™
software.
Scale range
Maximum
overpressure limit
5 – 30 psi (0.35 – 2 bar)
750 psi (51.7 bar)
31 – 150 psi (2.1 – 10.3 bar)
1,500 psi (103.4 bar)
151 – 800 psi (10.4 – 55.1 bar)
1,600 psi (110.3 bar)
A.2.10 Humidity limits
801 – 4,000 psi (55.2 – 275 bar)
6,000 psi (413.7 bar)
0-95% relative humidity
A.2.9 Digital zero trim
An offset adjustment to compensate for mounting position
effects, up to 5% of Span
A.2.6 Burst pressure limit
A.2.11 Electromagnetic compatibility (EMC)
Scale ranges up to 4,000 psi (275 bar): up to 11,000 psi
(758 bar)
Meets all relevant requirements of CE 61326-1: 2006.
A.2.7 Minimum span limits for percent of
range engineering unit
A.2.12 Status indication
Device status is indicated by local LED. Reference Wireless
Pressure Gauge Quick Start Guide (document number
00825-0100-4045) for further detail.
A.2.13 Output
1.
Process temperatures above 185 °F (85 °C) require de-rating the
ambient limits by a 1.5:1 ratio.
2.
220 °F (104 °C) limit in vacuum service; 130 °F (54 °C) for pressures
below 0.5 psia.
3.
Reference conditions are 70 °F (21 °C), Stable operating pressure
with periodic changes, transmit rate of once per minute, and routing
data for three additional network devices.
34
IEC 62591 (WirelessHART), 2.4 GHz DSSS
Specifications and Reference Data
Specifications and Reference Data
December 2015
Reference Manual
00809-0100-4045, Rev 01
A.2.14 Wireless radio (internal antenna)

Frequency: 2.400 – 2.485 GHz

Channels: 15

Modulation: IEEE 802.15.4 compliant DSSS

Transmission: Maximum of 10 dBm EIRP

Integrated omni-directional antenna
A.2.15 Wireless update rate
Wireless update rate is user-selectable from 1 minute to 60
minutes and is separate from local display.
A.2.16 Vibration effect
No significant effect when tested per IEC60770-1 or ASME
B40.1 requirements
IEC60770-1 high vibration level - field or pipeline: 10-60 Hz
0.21 mm displacement peak amplitude/ 60-2000 Hz 3g
A.3 Dial update rate
Dial update rate is user-selectable for 4 seconds or 2
seconds and is separate from the wireless update rate.
Factory default is 4 seconds.
Specifications and Reference Data
35
Specifications and Reference Data
Reference Manual
December 2015
00809-0100-4045, Rev 01
A.4 Pressure scale ranges
Additional scale ranges available. Contact Emerson Process Management for additional information.
Bar-kg/cm2
Psi
Code
Code
Vacuum
000000
Vacuum
000000
-15/0
Gage/absolute
Compound(1)
000005
000010
10
000015
-1/0
Gage/absolute
Compound
000000D40
0.4
0.4
10
000000D60
0.6
0.6
15
15
000001
000020
20
20
000001D50
1.5
1.5
000030
30
30
000001D60
1.6
1.6
000050
50
50
000002
000060
60
60
000002D50
2.5
2.5
000075
75
75
000003
000100
100
100
000004
000150
150
150
000005
000160
160
160
000006
000200
200
200
000009
000300
300
300
000010
10
10
000400
400
N/A
000015
15
15
000500
500
N/A
000016
16
16
000600
600
N/A
000020
20
20
000800
800
N/A
000024
24
N/A
001000
1000
N/A
000025
25
N/A
001500
1500
N/A
000040
40
N/A
002000
2000
N/A
000050
50
N/A
003000
3000
N/A
000060
60
N/A
004000
4000
N/A
000070
70
N/A
000100
100
N/A
000160
160
N/A
000250
250
N/A
1.
36
Vacuum scale will be in inHg and positive pressure in psi. Only
applies to psi.
Specifications and Reference Data
Specifications and Reference Data
Reference Manual
December 2015
00809-0100-4045, Rev 01
mbar
kiloPascals (kPa)
Code
Vacuum
000000
-100/0
Code
Vacuum
000000
-1000/0
Gage/absolute
Compound
000400
400
400
60
000600
600
600
100
100
001000
1000
1000
000150
150
150
001500
1500
1500
000160
160
160
002000
2000
2000
000200
200
200
003000
3000
3000
000250
250
250
004000
4000
4000
000300
300
300
005000
5000
5000
000400
400
400
006000
6000
6000
000500
500
500
009000
9000
9000
000600
600
600
MegaPascals (MPa)
000900
900
900
Code
001000
1000
1000
000000
001500
1500
1500
001600
1600
1600
002000
2000
002400
Gage/absolute
Compound
000040
40
40
000060
60
000100
Vacuum
-0.1/0
Gage/absolute
Compound
000000D20
0.2
0.2
2000
000000D50
0.5
0.5
2400
N/A
000001
002500
2500
N/A
000001D50
1.5
1.5
004000
4000
N/A
000002
005000
5000
N/A
000002D50
2.5
N/A
006000
6000
N/A
inH2O
010000
10000
N/A
Code
025000
25000
N/A
000000
Specifications and Reference Data
Vacuum
-400/0
Gage/absolute
Compound
000200
200
200
000300
300
300
000800
800
800
37
Specifications and Reference Data
Reference Manual
December 2015
00809-0100-4045, Rev 01
ftH2O
cmH2O
Code
Vacuum
000000
-35/0
Gage/absolute
Compound
000035
35
35
000060
60
000070
Code
Vacuum
000000
-1000/0
Gage/absolute
Compound
000500
500
500
60
000900
900
900
70
70
cmHg
000100
100
100
Code
000140
140
140
000000
000240
240
240
000400
400
400
000500
500
000700
000900
Vacuum
-75/0
Gage/absolute
Compound
000150
150
150
500
000750
750
750
700
700
004000
4000
N/A
900
N/A
020000
20000
N/A
mmH2O
mmHg
Code
Vacuum
Code
000000
-10000/0
000000
Gage/absolute
Compound
001500
1500
1500
007500
7500
040000
200000
Vacuum
-750/0
Gage/absolute
Compound
001500
1500
1500
7500
007500
7500
7500
40000
40000
040000
40000
N/A
200000
200000
200000
200000
N/A
Percent of range(1)
inHg
Code
Vacuum
Code
000000
-10000/0
000030
30
Gage/absolute
Gage/absolute
Compound
000150
150
000012
12
12
000800
800
000015
15
15
004000
4000
000016
16
16
000020
20
20
000030
30
30
000060
60
60
000300
300
300
38
1.
Scale will read 0-100%. Code selected is representative of the
desired working pressure range in psi.
Specifications and Reference Data
Specifications and Reference Data
Reference Manual
December 2015
00809-0100-4045, Rev 01
Dimensional Drawings
Figure A-1. Rosemount Wireless Pressure Gauge
3.4
[86]
4.5
[114]
5.5
[139]
7.5
[191]
1.96
[49,8]
2.4
[61]
10.4
[264]
Dimensions are in inches (millimeters).
Specifications and Reference Data
39
Reference Manual
Specifications and Reference Data
December 2015
00809-0100-4045, Rev 01
Ordering Table
Table A-1. Rosemount Wireless Pressure Gauge Ordering Information
H The Standard offering represents the most common options. The starred options (H) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Model Device type
WPG
Wireless Pressure Gauge
Dial size
45
4.5-in. (114.3 mm)
Gauge output
Wireless with user-configurable update rate, 2.4 GHz DSSS, WirelessHART
Product certifications
I1
ATEX Intrinsic Safety
I5
US Intrinsically Safe
I6
Canada Intrinsically Safe
I7
IECEx Intrinsic Safety
NA
No approval
Measurement type
Gage
Absolute
Compound
Vacuum
Process connection style(1)
Connection style
Wetted parts material
11
1 2
316L SST
12
1 2
Alloy C-276
21
G1/2 male (EN 837)
316L SST
22
G1/2 male (EN 837)
Alloy C-276
/ -14 NPT male
/ -14 NPT male
Primary engineering unit
psi
kiloPascals (kPa)
bar
mBar
MegaPascals (MPa)
inH2O
40
Specifications and Reference Data
Specifications and Reference Data
December 2015
Reference Manual
00809-0100-4045, Rev 01
Table A-1. Rosemount Wireless Pressure Gauge Ordering Information
H The Standard offering represents the most common options. The starred options (H) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
kg/cm2
ftH2O
mmH2O
inHg
cmH2O
cmHg
mmHg
P(2)(3)
Percent of range (% of range)
Scale ranges
Reference tables in Pressure scale ranges section for scale ranges by engineering unit.
Options (include with selected model number)
Secondary engineering unit (dual scale)
DA(4)
psi
DB(4)
kiloPascals (kPa)
DD(4)
bar
DH(4)
kg/cm2
DC(5)(6)
Custom units
Diaphragm seal assembly(7)(8)(9)
S1
Assemble to one Rosemount 1199 Diaphragm Seal
Extended product warranty
WR3
3-year limited warranty
WR5
5-year limited warranty
Mounting bracket
B4
Bracket for 2-in. pipe or panel mounting, all SST
Custom configuration
C1
Custom configuration
Calibration certification
Q4
Calibration certificate
Material traceability certification
Q8
Material traceability certification per EN 10204 3.1
Specifications and Reference Data
41
Reference Manual
Specifications and Reference Data
00809-0100-4045, Rev 01
December 2015
Table A-1. Rosemount Wireless Pressure Gauge Ordering Information
H The Standard offering represents the most common options. The starred options (H) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
NACE certificate
Q15
Q25
1.
2.
3.
4.
5.
6.
7.
8.
9.
42
Certificate of compliance to NACE® MR0175/ISO 15156 for wetted materials
Certificate of compliance to NACE MR0103 for wetted materials
Materials of Construction comply with recommendations per NACE MR0175/ISO 15156 for sour oil field production environments. Environmental
limits apply to certain materials. Consult latest standard for details. Selected materials also conform to NACE MR0103 for sour refining environments.
Not available with Measurement Type Compound.
Not available with Measurement Type Vacuum.
Not available with Primary Engineering Unit “P” (Percent of Range).
Requires Primary Engineering Unit of “A” (psi) or “D” (bar).
Requires Custom Configuration model code “C1”.
Requires Process Connection Style “11” or “12”.
Integrated manifold and diaphragm seal assemblies cannot be combined.
“Assemble-to” items are specified separately and require a completed model number.
Specifications and Reference Data
Product Certifications
Reference Manual
December 2015
00809-0100-4045, Rev 01
Appendix B
Product Certifications
Approvals will be listed here when the certification has been received from the distributing agency.
European Union Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Telecommunication compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FCC and IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ordinary location certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing in North America . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.1 European Union Directive
Information
A copy of the EC Declaration of Conformity can be found at
the end of the Quick Start Guide. The most recent revision
of the EC Declaration of Conformity can be found at
www.rosemount.com.
B.2 Telecommunication
compliance
All wireless devices require certification to ensure that they
adhere to regulations regarding the use of the RF spectrum.
Nearly every country requires this type of product
certification. Emerson is working with governmental
agencies around the world to supply fully compliant
products and remove the risk of violating country directives
or laws governing wireless device usage.
B.3 Ordinary location certification
As standard, the device has been examined and tested to
determine that the design meets the basic electrical,
mechanical, and fire protection requirements by a
nationally recognized test laboratory (NRTL) as accredited
by the Federal Occupational Safety and Health
Administration (OSHA).
B.4 Installing in North America
page 43
page 43
page 43
page 43
page 43
B.5 FCC and IC
This device complies with Part 15 of the FCC Rules.
Operation is subject to the following conditions: This
device may not cause harmful interference, this devices
must accept any interference received, including
interference that may cause undesired operation. This
device must be installed to ensure a minimum antenna
separation distance of 20 cm from all persons.
This device complies with Industry Canada license-exempt
RSS-247. Operation is subject to the following two
conditions: (1) this device may not cause interference, and
(2) this device must accept any interference, including
interference that may cause undesired operation of the
device.
Changes or modification to the equipment not expressly
approved by Rosemount Inc. could void the user's
authority to operate the equipment.
Cet appareil est conforme à la Partie 15 de la
réglementation FCC. Son fonctionnement est soumis aux
conditions suivantes: Cet appareil ne doit pas causer
d'interférences nuisibles. Cet appareil doit accepter toute
interférence reçue, incluant toute interférence pouvant
causer un fonctionnement indésirable. Cet appareil doit
être installé pour assurer une distance minimum de
l'antenne de séparation de 20 cm de toute personne. Cet
appareil est conforme à la norme RSS-247 Industrie
Canada exempt de licence. Son fonctionnement est
soumis aux deux conditions suivantes: (1) cet appareil ne
doit pas provoquer d'interférences et (2) cet appareil doit
accepter toute interférence, y compris les interférences
pouvant causer un mauvais fonctionnement du dispositif.
Les changements ou les modifications apportés à
l'équipement qui n'est pas expressément approuvé par
Rosemount Inc pourraient annuler l'autorité de l'utilisateur
à utiliser cet équipement
The US National Electrical Code (NEC) and the Canadian
Electrical Code (CEC) permit the use of Division marked
equipment in Zones and Zone marked equipment in
Divisions. The markings must be suitable for the area
classification, gas, and temperature class. This information
is clearly defined in the respective codes.
Product Certifications
43
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44
Product Certifications
December 2015
Product Certifications
Field Communicator Menu Trees
December 2015
00809-0100-4045, Rev 01
Appendix C
C.1
Reference Manual
Field Communicator Menu
Trees
Overview
Figure C-1. Overview
Field Communicator Menu Trees
45
Reference Manual
00809-0100-4045, Rev 01
Field Communicator Menu Trees
December 2015
Figure C-2. Configure
Figure C-3. Service Tools
46
Field Communicator Menu Trees
Field Communicator Menu Trees
December 2015
Reference Manual
00809-0100-4045, Rev 01
Figure C-4. Device Information
Figure C-5. Device Information (continued)
Field Communicator Menu Trees
47
Reference Manual
00809-0100-4045, Rev 01
48
Field Communicator Menu Trees
December 2015
Field Communicator Menu Trees
Network Design Best Practices
December 2015
Reference Manual
00809-0100-4045, Rev 01
Appendix D
Network Design Best
Practices
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 49
Effective range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 49
D.1
Overview
All recommended practices should be followed to ensure highest data reliability. Deviation
from these best practices may require device repeaters in the network to maintain 99% data
reliability. The following are guidelines to achieve the best possible wireless network.
D.2

Each wireless network field should be scoped to a single process unit.

Minimize the number of hops to the Gateway in order to reduce latency. A
minimum of five wireless instruments should be within effective range of the
Emerson Wireless Gateway.

Each device in the network should have at minimum three devices with potential
communication paths. A mesh network gets its reliability from multiple
communication pathways. Ensuring each device has multiple neighbors within
range will result in the most reliable network.

Have 25 percent of wireless instruments in the network within range of Emerson
Wireless Gateway. Other enhancing modifications include creating a higher
percentage of devices within effective range of the gateway to 35 percent or more.
This clusters more devices around the gateway and ensures fewer hops and more
bandwidth available to WirelessHART devices with fast scan rates.

Effective range is determined by type of process unit and the density of the
infrastructure that surrounds the network.
Effective range
Heavy Obstruction: 100 ft. (30 m). Typical heavy density plant environment. Cannot drive a
truck or equipment through.
Medium Obstruction: 250 ft. (76 m). Typical light process areas, lots of space between
equipment and infrastructure.
Light Obstruction: 500 ft. (152 m). Typical of tank farms. Despite tanks being big
obstructions themselves, lots of space between and above makes for good RF propagation.
Line of Sight: 750 ft. (230 m). No obstructions between WirelessHART devices and devices
mounted a minimum of 6 ft. (2 m) above ground or obstructions.
For examples and complete explanations, refer to the IEC62591 WirelessHART System
Engineering Guide.
Network Design Best Practices
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Network Design Best Practices
December 2015
Network Design Best Practices
Reference Manual
00809-0100-4045, Rev 01
December 2015
Global Headquarters
Emerson Process Management
6021 Innovation Blvd.
Shakopee, MN 55379, USA
+1 800 999 9307 or +1 952 906 8888
+1 952 949 7001
RFQ.RMD-RCC@EmersonProcess.com
North America Regional Office
Emerson Process Management
8200 Market Blvd.
Chanhassen, MN 55317, USA
+1 800 999 9307 or +1 952 906 8888
+1 952 949 7001
RMT-NA.RCCRFQ@Emerson.com
Latin America Regional Office
Emerson Process Management
1300 Concord Terrace, Suite 400
Sunrise, FL 33323, USA
+1 954 846 5030
+1 954 846 5121
RFQ.RMD-RCC@EmersonProcess.com
Europe Regional Office
Emerson Process Management Europe GmbH
Neuhofstrasse 19a P.O. Box 1046
CH 6340 Baar
Switzerland
+41 (0) 41 768 6111
+41 (0) 41 768 6300
RFQ.RMD-RCC@EmersonProcess.com
Linkedin.com/company/Emerson-Process-Management
Asia Pacific Regional Office
Emerson Process Management Asia Pacific Pte Ltd
1 Pandan Crescent
Singapore 128461
+65 6777 8211
+65 6777 0947
Enquiries@AP.EmersonProcess.com
Twitter.com/Rosemount_News
Facebook.com/Rosemount
Youtube.com/user/RosemountMeasurement
Middle East and Africa Regional Office
Emerson Process Management
Emerson FZE P.O. Box 17033
Jebel Ali Free Zone - South 2
Dubai, United Arab Emirates
+971 4 8118100
+971 4 8865465
RFQ.RMTMEA@Emerson.com
Google.com/+RosemountMeasurement
Standard Terms and Conditions of Sale can be found at:
www.Emerson.com/en-us/pages/Terms-of-Use.aspx
The Emerson logo is a trademark and service mark of Emerson Electric Co.
AMS, DeltaV, Instrument Toolkit, Rosemount, and Rosemount logotype are
trademarks of Emerson Process Management.
HART and WirelessHART are registered trademarks of the FieldComm Group.
NACE is a registered trademark of NACE International.
Modbus is a registered trademark of Gould Inc.
All other marks are the property of their respective owners.
© 2015 Emerson Process Management. All rights reserved.

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