Shinko Electric Co 199909010003 CMC User Manual CMC Operation Manual

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Document ID	126511
Application ID	3tI5Qev6KvELRx2ptpChYA==
Document Description	Users manual
Short Term Confidential	No
Permanent Confidential	No
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Document Type	User Manual
Display Format	Adobe Acrobat PDF - pdf
Filesize	42.76kB (534517 bits)
Date Submitted	2000-11-26 00:00:00
Date Available	2001-02-07 00:00:00
Creation Date	2000-11-09 21:53:15
Producing Software	Acrobat Distiller 4.0 for Windows
Document Lastmod	2000-11-09 21:55:50
Document Title	CMC Operation Manual
Document Creator	Microsoft Word 8.0
Document Author:	Mitsuyoshi Kuroda

FCC ID: OPO199909010003
System Operation Manual
of SHINKO Communication unit CMC
K44-2127
Revision 0
Nov. 2, 2000
The information furnished herein by SHINKO ELECTRIC CO., LTD. is proprietary and confidential to
SHINKO ELECTRIC CO., LTD. personnel and is not to be duplicated, published, or disclosed to
any third party in whole or in part without permission from SHINKO ELECTRIC CO., LTD.
SHINKO ELECTRIC CO.,LTD
K44-2127
Rev.0
Communication unit CMC Operation Manual
FCC ID: OPO199909010003
Copyright © 2000 SHINKO ELECTRIC CO., LTD. ALL RIGHTS RESERVED.
Unpublished rights reserved under the copyright laws of the United States.
The information contained herein is provided pursuant to the terms of a License, Nondisclosure and/or Confidentiality Agreement and constitutes and contains valuable
proprietary information and trade secrets of SHINKO ELECTRIC CO., LTD., embodying
substantial creative efforts and confidential information, ideas, and expressions.
Accordingly, strict compliance with the terms and conditions of the governing Agreement,
including, without limitation, all restrictions on use and disclosure, is required as a condition
to the use of the information contained herein.
Except as may be permitted in the applicable agreement, the information herein may not
be reproduced or disclosed in whole or in part.
Restricted Rights Legend
Use, duplication, or disclosure by the Government is subject to restrictions as set forth in
subparagraph  (1) (ii) of the Rights in Technical Data and Computer Software clause at
DFARS 252.277-7013.
SHINKO ELECTRIC CO., LTD.
100 Takegahana, Ise city,
Mie prefecture,
516-8550, Japan
Telephone: +81-596-36-2335
Facsimile: +81-596-36-2162
SHINKO ELECTRIC CO.,LTD
K44-2127
Rev.0
Communication unit CMC Operation Manual
ii
FCC ID: OPO199909010003
Revision Note
Revision
#1
Rev.0
Month/Day/Year
November. 2,
2000
SHINKO ELECTRIC CO.,LTD
K44-2127
Contents
Author
The first edition
Mitsuyoshi KURODA
Rev.0
Communication unit CMC Operation Manual
iii
FCC ID: OPO199909010003
Contents
1.
2.
Introduction ______________________________________________________________
______________________________________________________________1
______________________________1
1.1.
Construction of the documents _____________________________________________
_____________________________________________ 1
1.2.
Application _______________________________________________________________
_______________________________________________________________ 1
1.3.
Related Rules, Laws _______________________________________________________
_______________________________________________________ 1
1.4.
Abbreviations _____________________________________________________________
_____________________________________________________________ 1
Safety ________________________________________________________________
__________________________________________________________________
__________________________________2
__2
2.1.
Alert Boxes _______________________________________________________________
_______________________________________________________________ 2
2.1.1.
2.1.2.
2.1.3.
2.1.4.
2.1.5.
2.1.6.
3.
Outline of Communication Unit CMC ________________________________
_________________________________________
_________6
_________6
3.1.
Overview ________________________________________________________________
_________________________________________________________________
_________________________________ 6
3.2.
CMC configuration ________________________________________________________
________________________________________________________ 6
3.3.
Function of each unit ______________________________________________________
______________________________________________________ 9
3.3.1.
3.3.2.
3.3.3.
3.4.
4.
5.
General___________________________________________________________________________ 2
Definitions of DANGER, WARNING and CAUTION _____________________________________ 2
Precautions on use_________________________________________________________________ 3
Storage___________________________________________________________________________ 4
Installation ________________________________________________________________________ 4
Maintenance and Inspection _________________________________________________________ 5
CMC-BC (Communication Modem Controller ：Base Controller) _________________________ 9
CMC-BM(Communication Modem Controller ：Base Modem) ___________________________ 9
CMC-TR(Communication Modem Controller ：TRansformer) ____________________________ 9
FCC standard ____________________________________________________________
____________________________________________________________ 14
Specification ___________________________________________________________
___________________________________________________________ 15
4.1.
CMC-BC ________________________________________________________________
_________________________________________________________________
_________________________________ 15
4.2.
CMC-BM________________________________
________________________________________________________________
_________________________________________________________________
_________________________________ 15
4.3.
CMC-TR ________________________________________________________________
_________________________________________________________________
_________________________________ 15
Error process __________________________________________________________
__________________________________________________________ 16
SHINKO ELECTRIC CO.,LTD
K44-2127
Rev.0
Communication unit CMC Operation Manual
iv
FCC ID: OPO199909010003
Introduction
1. Introduction
1.1. Construction of the documents
The documents of the communication units CMC are as follows.
Kind of document
Operation manual
Name of the document
Communication unit CMC Operation Manual
# of documents
K44-2127
1.2. Application
This document describes the operation of communication unit for transport system, OHT,
OHS, etc.
1.3. Related Rules, Laws
(1) FCC Part15 Subpart C
1.4. Abbreviations
(1) CMC :
(2) CMC-BM:
(3) CMC-BC:
(4) CMC-TR:
(5) COM :
Communication Modem Controller
Communication Modem Controller ：Base Modem
Communication Modem Controller ：Base Controller
Communication Modem Controller ：TRansformer
COmmunication Modem
SHINKO ELECTRIC CO.,LTD
K44-2127
Rev.0
Communication unit CMC Operation Manual
FCC ID: OPO199909010003
Safety
2. Safety
2.1. Alert Boxes
2.1.1.General
(1) Read and understand fully this manual and attached documents before operating the
products.
(2) Engage specialists in electrical and mechanical works.
(3) Don’t improve the product by yourselves.
(4) Be sufficiently proficient with the equipment, the relevant safety knowledge and the
precautions prior to using this product.
In the content of this “Safety Precautions ”, items which need to be alert shall be
classified into “DANGER”, “WARNING” and ”CAUTION”.
2.1.2. Definitions of DANGER, WARNING and CAUTION
DANGER: An imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING: A potentially hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION: A potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
[Note 1]
Medium degree of injuries or light injuries refers to injuries, e.g., burns and electric
shock, which do not require hospitalization of or prolonged hospital visit by the victims.
As material losses refers to expanded losses pertaining to the damage of property and
equipment.
[Note 2]
Depending on the situation, the events described under “WARNING” may also result in
severe outcome. In either case, make sure that the advice is followed.
After reading, make sure this information shall be kept at places where it can always
be read by users.
SHINKO ELECTRIC CO.,LTD
K44-2127
Rev.0
Communication unit CMC Operation Manual
FCC ID: OPO199909010003
Safety
2.1.3.Precautions on use
DANGER
Follow the following advice strictly to avoid electric shock or burns.
1. Don’t enter the operation area of the vehicle. Work on the ladder may
collide to the vehicle and may cause injury.
2. Don’t touch the vehicle on the track when Power Supply Panel output
the power.
3. Don’t touch the moving parts of the vehicle while it is in operation.
Doing so may cause injuries.
4. Only those who received training for maintenance and teaching can
do maintenance and teaching.
5. Make sure the earth terminals for the relate equipment shall be
grounded. Not doing so may cause electric shock.
6. Don’t break the cable, impose excessive stress, place heavy weights,
or pinch it between items. Doing so may cause electric shock.
WARNING
1. Don’t use the equipment at locations where water, corrosive
atmosphere, or flammable gas is present, or beside flammable items.
Doing so may cause life and fails.
SHINKO ELECTRIC CO.,LTD
K44-2127
Rev.0
Communication unit CMC Operation Manual
FCC ID: OPO199909010003
Safety
2.1.4.Storage
PROHIBITION
1. Don’t store the equipment at locations where it is subject to rain, ater
hazardous gas or liquid.
MANDATORY ACTION
1. Store the equipment at locations in not subjected to sunshine. Store it
at predetermined relative humidity and temperature. 0 degrees C. 50 degrees C., 90% RH and below, no dew.
2.1.5.Installation
WARNING
1. Don’t climb on top of the equipment or place heavy items on it.
Doing so may cause injuries.
2. Don’t block the air inlet and outlet ports or allow foreign particles to
enter them. Doing so may cause fire.
3. Follow the installation direction strictly as it is so design for
dissipation of heat, fails or fire.
4. Don’t hit the equipment with strong impact. Doing so may cause
equipment fails.
SHINKO ELECTRIC CO.,LTD
K44-2127
Rev.0
Communication unit CMC Operation Manual
FCC ID: OPO199909010003
Safety
2.1.6.Maintenance and Inspection
PROHIBITION
1. Don’t engage non-specialist technicians to disassemble and repair
the equipment.
DANGER
1. Before servicing CMC-BC，CMC-BM，CMC-TR，always shut off the
power supply.
If the communication signals are overlaid onto the non-conductive
power line, also shut off the power source of the non-conductive
power line before starting maintenance on CMC-BM and CMC-TR.
Not doing so may cause electric shock.
SHINKO ELECTRIC CO.,LTD
K44-2127
Rev.0
Communication unit CMC Operation Manual
FCC ID: OPO199909010003
Outline
3. Outline of Communication Unit CMC
3.1. Overview
The communication unit CMC (Communication Modem Controller) is used for the
communication between the ground Vehicle Controller and several vehicles in the
conveyance system made by Shinko Electric Co., Ltd.
The communication signals are overlaid onto the power line for non-conductive power
supply to the vehicles. In some systems, a separate signal lines may be used.
CMC meet the requirements of FCC Part15 Subpart C. The FCC ID is as follows.
FCC ID of CMC:
OPO199909010003
It modulates the signals sent from the Vehicle controller and transmits the modulated
signals to the vehicles. It also demodulates the signals sent from the vehicles and transmits
them to the Vehicle controller.
The communication method in use is FSK ( frequency shift keying).
The communication frequencies are as follows.
From
(1) Vehicle controller
(2) Vehicles
→
→
to
Frequency
Vehicles：
285.7 kHz and 315.8 kHz
Vehicle controller： 342.9 kHz and 363.6 kHz
3.2. CMC configuration
Figures 1 to 3 show the basic configuration of CMC.
CMC consists of the following units.
(1)CMC-BC (Communication Modem Controller ：Base Controller)
¾ Printed circuit NBV-BC
¾ DC power supply (5V)
¾ Case
(2)CMC-BM (Communication Modem Controller ：Base Modem)
¾ Printed circuit BV-BM2
¾ DC power supply (24V，5V，±12V)
¾ Case
(3)CMC-TR(Communication Modem Controller ：TRansformer)
¾ Communication transformer（transmission, reception）
¾ Case
SHINKO ELECTRIC CO.,LTD
K44-2127
Rev.0
Communication unit CMC Operation Manual
FCC ID: OPO199909010003
Outline
Power Supply Line
（Parallel Wire）
TX
CMC-TR
CMCBM
Digital Signal line with shield
RX
Modem
TX
PCB
BV-BM2
RX
CPU
PCB
NBV-BC
Analog Signal line with shield
Vehicle
Track
CMC-BC
Digital Signal line with shield
Power Supply Unit
Vehicle Controller
Power Supply Panel
Fig. 1 Basic configuration of CMC
CMC-TR
CMCBM
TX
Digital Signal line with shield
PCB
BV-BM2
RX
Power Supply Line
（Parallel Wire）
Analog Signal line with shield
CMC-TR
CMCBM
Digital Signal line with shield
TX
PCB
BV-BM2
TX
RX
Output: 8-Port maximum
Modem
Track
Analog Signal line with shield
PCB
RX
NBV-BC
CPU
CMC-BC
Vehicle
Digital Signal line with shield
Power Supply Unit
Vehicle Controller
Power Supply Panel
Fig. 2 Modified CMC configuration Example 1
SHINKO ELECTRIC CO.,LTD
K44-2127
Rev.0
Communication unit CMC Operation Manual
FCC ID: OPO199909010003
Outline
CMC-TR
CMCBM
TX
PCB
BV-BM2
RX
CMC-BM
CMC-TR
TX
PCB
BV-BM2
Output: 8-Port maximum
RX
PCB
NBV-BC
CMC-TR
CMC-BM
CMC-BC
TX
Digital Signal line with shield
PCB
Digital Signal line with shield
BV-BM2
RX
Power Supply Line
（Parallel Wire）
Analog Signal line with shield
CMC-TR
CMC-BM
Digital Signal line with shield
TX
PCB
BV-BM2
TX
RX
Output: 8-Port maximum
Modem
Analog Signal line with shield
PCB
RX
Track
NBV-BC
CPU
CMC-BC
Vehicle
Digital Signal line with shield
Power Supply Unit
Vehicle Controller
Power Supply Panel
Fig. 3 Modified CMC configuration Example 2
SHINKO ELECTRIC CO.,LTD
K44-2127
Rev.0
Communication unit CMC Operation Manual
FCC ID: OPO199909010003
Outline
3.3. Function of each unit
3.3.1.CMC-BC (Communication Modem Controller ：Base Controller)
This is an interface unit to handle the signals from/to the Vehicle controller. It also serves
as the multiplexer for several CMC-BM units.
CMC-BC can work in two different modes, master mode and slave mode. It allows the
user to use the multiple units according to the scale of the conveyance system.
The CMC-BC unit may vary in its outward form depending on the conveyance system.
However, the internal configuration is common. Figure 4 shows the block diagram of CMCBC.
Figure 5 shows the outward form of the CMC-BC’s main printed circuit board NBV-BC.
Figure 6 shows for example the outward form of the CMC-BC unit.
3.3.2.CMC-BM(Communication Modem Controller ：Base Modem)
This is a modem unit to handle the signals from/to several vehicles.
It incorporates a driver that modulates the digital signals sent from CMC-BC to analog
signals and overlay the converted signals onto the non-conductive power line or signal line.
It also demodulates the analog signals sent from the vehicles to digital signals and
transmit them to CMC-BC.
The CMC-BM unit may vary in its outward form depending on the conveyance system.
However, the internal configuration is common. Figure 4 shows the block diagram of CMCBM.
Figure 7 shows the outline form of the CMC-BM’s main printed circuit board BV-BM2.
Figure 8 shows for example the outline form of the CMC-BM unit.
3.3.3.CMC-TR(Communication Modem Controller ：TRansformer)
The transmission transformer overlays the signals from CMC-BM onto the non-conductive
power line or signal line.
The reception transformer receives the signals from vehicles overlaid in the nonconductive power line or signal line.
Figure 9 shows the outer forms of the transformers.
SHINKO ELECTRIC CO.,LTD
K44-2127
Rev.0
Communication unit CMC Operation Manual
FCC ID: OPO199909010003
Outline
FCC ID:OPO199909010001
FCC
ID: OPO199909010003
Block diagram
To track
CMC-BC
CMC-BM
(Communication Modem Controller-Base Controller)
(Communication Modem Controller-Base Modem)
CMC-TR
CMC-BC
(Slave)
(Communication Modem
Controller-TRansfoemer)
BV-BM2 PCB
Line transciver
Resonance
circuit
TX Amp
Modulater
Master/Slave
I/F
Control
logic
Squelch
X'tal OSC
24MHz
Demodulater
+5V
Power Supply
DC5V
N12V
Control logic
0V
+5V
Serial I/F
RS232C
/ RS485
RX filter
Reset circuit
350KHz
RX
transformer
RX Amp
0V
Indicate
LED
Host I/F
Line driver
Max
8Port
+24V
Line receiver
P12V
Reset circuit
HOST
Controller
Switch circuit
Line
receiver
Line driver
TX
transformer
300KHz
Power Line
NBV-BC PCB
Power Supply
DC5,P12,N12,24V
From 8.66KHz power supply
Fig. 4 The block diagram of CMC
SHINKO ELECTRIC CO.,LTD
K44-2127
Rev.0
Communication unit CMC Operation Manual
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FCC ID: OPO199909010003
Outline
The
Power
LED
Fig. 5 Outward form of the CMC-BC’s main printed circuit board NBV-BC
Fig. 6 For example the outward form of the CMC-BC unit
SHINKO ELECTRIC CO.,LTD
K44-2127
Rev.0
Communication unit CMC Operation Manual
11
FCC ID: OPO199909010003
Outline
The
Power
LED
Fig. 7 The outline form of the CMC-BM’s main printed circuit board BV-BM2
SHINKO ELECTRIC CO.,LTD
K44-2127
Rev.0
Communication unit CMC Operation Manual
12
FCC ID: OPO199909010003
Outline
Fig. 8 For example the outline form of the CMC-BM unit
Fig. 9 The outer forms of the transformers
SHINKO ELECTRIC CO.,LTD
K44-2127
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Communication unit CMC Operation Manual
13
FCC ID: OPO199909010003
Outline
3.4. FCC standard
The transmission assembly in the communication unit CMC meets FCC Part15 Subpart C
as the intentional radiator.
FCC ID of CMC：OPO199909010003
[Note.1]
The FCC certificate position may vary because different case materials and shapes are
adopted for different customers.
NOTICE
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own expense.
FCC WARNING
Changes or modifications not expressly approved by the party responsible for
compliance could void the user's authority to operate the equipment.
SHINKO ELECTRIC CO.,LTD
K44-2127
Rev.0
Communication unit CMC Operation Manual
14
FCC ID: OPO199909010003
Specification
4. Specification
Communication speed:
Communication method:
Vehicle controller−Vehicle 19.2 kBPS
FSK
（MAX 38.4 kBPS）
4.1. CMC-BC
Unit name
Manufacturer
Weight
Size
Power
consumption
Input 1
Input 2
Output 1
Output 2
Output 3
CMC-BC
SHINKO ELECTRIC CO., LTD.
Approx. 10 kgf *Case materials and shape vary with the system
453mm (W) x 363 mm (L) x 160 mm (H)
*Case materials and shape vary with the system
10W
200V AC 1φ or 100V AC 1φ
50/60Hz
Vehicle controller―CMC-BC RS232C/RS485
CMC-BC―CMC-BM RS485 8 ports max.
CMC-BC―CMC-BC RS485 1 port
CMC-BC―CMC-BM 200V AC 1φ or 100V AC 1φ 50/60Hz
4.2. CMC-BM
Unit name
Manufacturer
Weight
Size
Power
consumption
Input 1
Input 2
Input 3
Output 1
CMC-BM
SHINKO ELECTRIC CO., LTD.
Approx.10kgf *Case materials and shape vary with the system
603 mm (W) x 187.5 mm (L) x 70 mm (H)
*Case materials and shape vary with the system
20W
CMC-BC―CMC-BM
CMC-BC―CMC-BM
CMC-TR―CMC-BM
CMC-BM―CMC-TR
200V AC 1φ or 100V AC 1φ
RS485
Analog signal 4 ports max.
Analog signal 2 ports max.
50/60Hz
4.3. CMC-TR
Unit name
Manufacturer
Weight
Size
Power
consumption
Input 1
Output 1
CMC-TR
SHINKO ELECTRIC CO., LTD.
Approx. 5 kgf *Case materials and shape vary with the system
150 mm (W) x 150 mm (L) x 110 mm (H)
*Case materials and shape vary with the system
MAX 1W
*When communication signal transmitted through the non-conductive
power line
CMC-BM―CMC-TR Analog signal
CMC-TR―CMC-BM Analog signal
SHINKO ELECTRIC CO.,LTD
K44-2127
Rev.0
Communication unit CMC Operation Manual
15
FCC ID: OPO199909010003
Error Process
5. Error process
[Note.1]
Before servicing CMC-BC，CMC-BM，CMC-TR，always shut off the power supply.
[Note.2]
If the communication signals are overlaid onto the non-conductive power line, also shut off
the power source of the non-conductive power line before starting maintenance on CMCBM and CMC-TR.

Vehicle Controller issues a communication error
Is Vehicle Controller sending communication signals？
Check the settings for Vehicle Controller.
Are the power indicator lights of CMC-BC and CMC-BM illuminated？
Is the power supply of 200V AC 1φ or 100V AC 1φ50/60Hz connected？
Is the input fuse burnt？
Replace the fuse.
Turn the power supply OFF. Is the input resistance of the DC power
almost 0 ohm？
Replace the DC power supply.
Is the power LED of the print circuit NBV-BC illuminated？
Is the power LED of the print circuit BV-BM2 illuminated？
Replace the print circuit board
Is the connection between CMC-BM and CMC-TR normal？
Restore connection.
SHINKO ELECTRIC CO.,LTD
K44-2127
Rev.0
Communication unit CMC Operation Manual
16

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Producer                        : Acrobat Distiller 4.0 for Windows
Creator                         : Microsoft Word 8.0
Modify Date                     : 2000:11:09 21:55:50+09:00
Author                          : Mitsuyoshi Kuroda
Title                           : CMC Operation Manual
Create Date                     : 2000:11:09 21:53:15
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