Siemens Canada Siemens Milltronics Process Instruments LR250DE SITRANS LR250 User Manual JE03 LR250 LUI
Siemens Canada Ltd. - Siemens Milltronics Process Instruments SITRANS LR250 JE03 LR250 LUI
User Manual
Instruction Manual January 2009 sitrans LR250 (HART) Safety Guidelines: Warning notices must be observed to ensure personal safety as well as that of others, and to protect the product and the connected equipment. These warning notices are accompanied by a clarification of the level of caution to be observed. Qualified Personnel: This device/system may only be set up and operated in conjunction with this manual. Qualified personnel are only authorized to install and operate this equipment in accordance with established safety practices and standards. Unit Repair and Excluded Liability: • • • • The user is responsible for all changes and repairs made to the device by the user or the user’s agent. All new components are to be provided by Siemens Milltronics Process Instruments Inc. Restrict repair to faulty components only. Do not reuse faulty components. Warning: Cardboard shipping package provides limited humidity and moisture protection. This product can only function properly and safely if it is correctly transported, stored, installed, set up, operated, and maintained. This product is intended for use in industrial areas. Operation of this equipment in a residential area may cause interference to several frequency based communications. Note: Always use product in accordance with specifications. Copyright Siemens Milltronics Process Instruments Inc. 2009. All Rights Reserved This document is available in bound version and in electronic version. We encourage users to purchase authorized bound manuals, or to view electronic versions as designed and authored by Siemens Milltronics Process Instruments Inc. Siemens Milltronics Process Instruments Inc. will not be responsible for the contents of partial or whole reproductions of either bound or electronic versions. Disclaimer of Liability While we have verified the contents of this manual for agreement with the instrumentation described, variations remain possible. Thus we cannot guarantee full agreement. The contents of this manual are regularly reviewed and corrections are included in subsequent editions. We welcome all suggestions for improvement. Technical data subject to change. MILLTRONICS®is a registered trademark of Siemens Milltronics Process Instruments Inc. Contact SMPI Technical Publications at the following address: Technical Publications Siemens Milltronics Process Instruments Inc. 1954 Technology Drive, P.O. Box 4225 Peterborough, Ontario, Canada, K9J 7B1 Email: techpubs.smpi@siemens.com • • European Authorized Representative Siemens AG Industry Sector 76181 Karlsruhe Deutschland For a selection of Siemens Milltronics level measurement manuals, go to: www. siemens.com/processautomation. Under Process Instrumentation, select Level Measurement and then go to the manual archive listed under the product family. For a selection of Siemens Milltronics weighing manuals, go to: www. siemens.com/processautomation. Under Weighing Technology, select Continuous Weighing Systems and then go to the manual archive listed under the product family. © Siemens Milltronics Process Instruments Inc. 2009 Table of Contents SITRANS LR250 Overview ................................................................................................5 Specifications ....................................................................................................................7 Power............................................................................................................................................. 7 Performance................................................................................................................................. 7 Interface ........................................................................................................................................ 8 Mechanical................................................................................................................................... 8 Environmental .............................................................................................................................. 9 Process........................................................................................................................................ 10 Approvals .................................................................................................................................... 10 Programmer (infrared keypad) .............................................................................................. 11 Dimensions ...........................................................................................................................................12 Threaded Horn Antenna with extension .............................................................................12 Threaded Horn dimensions ....................................................................................................13 Flanged Horn with extension .................................................................................................14 Flanged Horn dimensions .......................................................................................................15 Raised-Face Flange per EN 1092-1 .......................................................................................16 Flat-Face Flange ........................................................................................................................17 Installation ........................................................................................................................20 Mounting location ...............................................................................................................................21 Nozzle design .............................................................................................................................21 Nozzle location ..........................................................................................................................21 Orientation in a vessel with obstructions ............................................................................22 Mounting on a Stillpipe or Bypass Pipe ..............................................................................22 Installation Instructions .....................................................................................................................23 Wiring ................................................................................................................................24 Power .....................................................................................................................................................24 Connecting SITRANS LR250 .............................................................................................................24 Wiring setups for hazardous area installations ..........................................................................25 Intrinsically Safe wiring ........................................................................................................... 26 Non-incendive wiring (US/Canada only) .............................................................................28 Flameproof wiring .....................................................................................................................28 Increased safety wiring ...........................................................................................................29 Explosion-proof wiring (US/Canada only) ...........................................................................29 Instructions specific to hazardous area installations ................................................................30 Operating via the handheld programmer ....................................................................31 Activating SITRANS LR250 ...............................................................................................................31 The LCD Display ........................................................................................................................31 Handheld Programmer ............................................................................................................32 Programming SITRANS LR250 ...............................................................................................33 Quick Start Wizard via the handheld programmer .....................................................................36 mmmmm Safety Notes ...........................................................................................................................................1 Safety marking symbols ............................................................................................................1 FCC Conformity ......................................................................................................................................1 CE Electromagnetic Compatibility (EMC) Conformity ...................................................................2 The Manual ............................................................................................................................................2 Technical Support .................................................................................................................................3 Table of Contents Table of Contents ...............................................................................................................i Table of Contents mmmmm Auto False Echo Suppression ..........................................................................................................38 Requesting an Echo Profile ..............................................................................................................38 Level application example ................................................................................................................39 Operating via SIMATIC PDM .........................................................................................40 Functions in SIMATIC PDM ..............................................................................................................40 Features of SIMATIC PDM Rev. 6.0, SP4 ............................................................................40 Features of SIMATIC PDM Rev. 5.2, SP1 ............................................................................41 Electronic Device Description (EDD) ....................................................................................41 Configuring a new device .......................................................................................................41 Quick Start Wizard via SIMATIC PDM ..........................................................................................41 Linearization ...............................................................................................................................45 Configuring a stillpipe application .........................................................................................47 Changing parameter settings using SIMATIC PDM ...................................................................48 Parameters accessed via pull-down menus ................................................................................48 Echo Profile Utilities ........................................................................................................49 Echo profile .......................................................................................................................50 TVT Shaper .......................................................................................................................51 Auto False Echo Suppression .....................................................................................52 Echo Setup ........................................................................................................................54 Maintenance ....................................................................................................................54 Select Analog Output .....................................................................................................55 Self Test .............................................................................................................................55 Loop Test ...........................................................................................................................56 Configuration Flag Reset ...............................................................................................56 Master Reset ....................................................................................................................56 Wear ...................................................................................................................................56 HART Communication ....................................................................................................56 Diagnostics .................................................................................................................................56 Process Variables ...........................................................................................................57 Trend ..................................................................................................................................57 Device Status ...................................................................................................................58 Update ................................................................................................................................58 Security ........................................................................................................................................58 Operating via AMS Device Manager ...........................................................................60 Functions in AMS Device Manager ...............................................................................................60 Features of AMS Device Manager .......................................................................................60 Device Description (DD) ..........................................................................................................61 Configuring a new device .......................................................................................................61 Startup .........................................................................................................................................61 Master Reset ....................................................................................................................62 Pull-down menu access ..........................................................................................................62 Device configuration ................................................................................................................62 Quick Start Wizard via AMS Device Manager ..................................................................63 Quick Start ........................................................................................................................63 Linearization .....................................................................................................................64 Using Linearization via the Quick Start wizard ........................................................64 Changing parameter settings using AMS Device Manager ................................65 Operation ...........................................................................................................................65 Setup ..................................................................................................................................66 Signal Processing ...........................................................................................................67 ii Quick Start .................................................................................................................................. 78 Setup ............................................................................................................................................ 79 Device ................................................................................................................................79 Sensor ...............................................................................................................................79 Calibration .........................................................................................................................80 Rate .....................................................................................................................................81 Fail-safe .............................................................................................................................83 Analog Output Scaling ...................................................................................................84 Linearization .....................................................................................................................86 Signal Processing ...........................................................................................................90 Diagnostics ................................................................................................................................. 98 Echo Profile .......................................................................................................................98 Electronics Temperature ...............................................................................................98 Service ......................................................................................................................................... 99 Master Reset ....................................................................................................................99 Remaining Device Lifetime ...........................................................................................99 Remaining Sensor Lifetime .........................................................................................102 Service Schedule ..........................................................................................................105 Calibration Schedule ....................................................................................................108 Manufacture Date .........................................................................................................111 Powered Hours ..............................................................................................................111 Power-on Resets ...........................................................................................................111 LCD Fast Mode ...............................................................................................................112 LCD Contrast ...................................................................................................................112 Memory Test ..................................................................................................................112 Communication....................................................................................................................... 113 Device Address ..............................................................................................................113 Security..................................................................................................................................... 113 Remote Access ..............................................................................................................113 Local Access ..................................................................................................................114 Language.................................................................................................................................. 114 Appendix A: Alphabetical Parameter List ................................................................115 Appendix B: Troubleshooting .....................................................................................117 Communication Troubleshooting ..................................................................................................117 Device Status Icons .........................................................................................................................118 General Fault Codes .........................................................................................................................119 Operation Troubleshooting .............................................................................................................122 Appendix C: Maintenance ...........................................................................................125 Unit Repair and Excluded Liability ................................................................................................125 Replacing the antenna ...........................................................................................................125 iii mmmmm Parameter Reference .....................................................................................................78 Table of Contents Local Display ....................................................................................................................69 Maintenance and Diagnostics ........................................................................................................69 Communication ....................................................................................................................................70 Security .................................................................................................................................................70 Device Diagnostics .............................................................................................................................71 Process Variables ...........................................................................................................71 Password Protection ................................................................................................................72 User Manager utility .................................................................................................................72 AMS Menu Structure ........................................................................................................................73 Table of Contents mmmmm Appendix D: Technical Reference .............................................................................126 Principles of Operation ....................................................................................................................126 Echo Processing ...............................................................................................................................126 Process Intelligence ...............................................................................................................126 Echo Selection .........................................................................................................................127 Measurement Range .............................................................................................................131 Measurement Response .......................................................................................................131 Analog Output ....................................................................................................................................132 Sensor Mode ............................................................................................................................133 Current Output Function ........................................................................................................133 Loss of Echo (LOE) ..................................................................................................................134 Maximum Process Temperature Chart .......................................................................................135 Flange Adapter versions of SITRANS LR250 ....................................................................135 Process Pressure/Temperature derating curves .....................................................................136 Horn Antenna or Wave Guide ..............................................................................................137 1.5" and 2" Threaded Versions ....................................................................................137 50A, 80A and 100A Flanged Versions: JIS 10 k ..................................................... 137 DN50, DN80, DN100, and DN150 Flanged Versions: PN16 ..................................138 DN50, DN80, DN100, and DN150 Flanged Versions: PN40 ..................................138 2", 3", and 4" Flanged Versions: 150 lb .......................................................................139 2", 3", and 4" Flanged Versions: 300 lb .......................................................................139 Loop power .........................................................................................................................................140 Typical Connection Drawing ................................................................................................140 Allowable operating area of SITRANS LR250 ..................................................................140 Startup Behavior .....................................................................................................................141 Appendix E: Application Examples ............................................................................142 Liquid resin in storage vessel, level measurement ................................................................. 142 Horizontal vessel with volume measurement........................................................................... 143 Application with Stillpipe................................................................................................................ 144 Appendix F: HART Communications .........................................................................146 SIMATIC PDM ...................................................................................................................................146 HART Electronic Device Description (EDD) ................................................................................146 HART Communicator 375 Menu Structure .................................................................................147 HART Version .....................................................................................................................................149 Burst Mode ...............................................................................................................................149 HART Multidrop Mode ...........................................................................................................149 Appendix G: ATEX Certificates ...................................................................................150 ATEX Certificate SIRA 06ATEX2358X ...........................................................................................150 ATEX Certificate SIRA 08ATEX1301X ...........................................................................................153 Appendix H: Firmware Revision History ...................................................................156 Glossary ..........................................................................................................................157 Index ................................................................................................................................161 LCD menu structure ......................................................................................................165 iv Safety Notes Special attention must be paid to warnings and notes highlighted from the rest of the text by grey boxes.1) WARNING: relates to a caution symbol on the product, and means that failure to observe the necessary precautions can result in death, serious injury, and/or considerable material damage. WARNING1): means that failure to observe the necessary precautions can result in death, serious injury, and/or considerable material damage. Note: means important information about the product or that part of the operating Safety marking symbols In manual On product Description Earth (ground) Terminal Protective Conductor Terminal (Label on product: yellow background.) WARNING: refer to accompanying documents (manual) for details. FCC Conformity US Installations only: Federal Communications Commission (FCC) rules WARNING: Changes or modifications not expressly approved by Siemens Milltronics could void the user’s authority to operate the equipment. Notes: • This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. • This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference to radio communications, in which case the user will be required to correct the interference at his own expense. 1) This symbol is used when there is no corresponding caution symbol on the product. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 1 mmmmm SITRANS LR250 manual. CE Electromagnetic Compatibility (EMC) Conformity SITRANS LR250 mmmmm This equipment has been tested and found to comply with the following EMC Standards: EMC Standard Title CISPR 11:2004/EN 55011:1998+A1:1999&A2:2002, CLASS B Limits and methods of measurements of radio disturbance characteristics of industrial, scientific, and medical (ISM) radio-frequency equipment. EN 61326:1997+A1:1998+A2:2001+A3:2003 (IEC 61326:2002) Electrical Equipment for Measurement, Control and Laboratory Use – Electromagnetic Compatibility. EN61000-4-2:2001 Electromagnetic Compatibility (EMC) Part 4-2:Testing and measurement techniques – Electrostatic discharge immunity test. EN61000-4-3:2002 Electromagnetic Compatibility (EMC) Part 4-3: Testing and measurement techniques – Radiated, radio-frequency, electromagnetic field immunity test. EN61000-4-4:2004 Electromagnetic Compatibility (EMC) Part 4-4: Testing and measurement techniques – Electrical fast transient/burst immunity test. EN61000-4-5:2001 Electromagnetic Compatibility (EMC) Part 4-5: Testing and measurement techniques – Surge immunity test. EN61000-4-6:2004 Electromagnetic Compatibility (EMC) Part 4-6: Testing and measurement techniques – Immunity to conducted disturbances, induced by radio-frequency fields. EN61000-4-8:2001 Electromagnetic Compatibility (EMC) Part 4-8: Testing and measurement techniques – Power frequency magnetic field immunity test. The Manual Notes: • This product is intended for use in industrial areas. Operation of this equipment in a residential area may cause interference to several frequency based communications. • Please follow the installation and operating procedures for a quick, trouble-free installation and to ensure the maximum accuracy and reliability of your SITRANS LR250. • This manual applies to the SITRANS LR250 (HART) only. This manual will help you set up your SITRANS LR250 for optimum performance. We always welcome suggestions and comments about manual content, design, and accessibility. Please direct your comments to techpubs.smpi@siemens.com. For other Siemens Milltronics level measurement manuals, go to: www.siemens.com/level and look under Level Measurement. Page 2 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Application Examples The application examples used in this manual illustrate typical installations using SITRANS LR250 (see Appendix E: Application Examples on page 142). Because there is often a range of ways to approach an application, other configurations may also apply. In all examples, substitute your own application details. If the examples do not apply to your application, check the applicable parameter reference for the available options. Technical Support Support is available 24 hours a day. • • Click on the tab Contacts by Product then drill down to find your product group (+Process Automation > +Process Instrumentation > +Level Measuring Instruments). Select the team Technical Support. Click on Next. Click on the appropriate continent, then select the country followed by the city. Click on Next. For on-line technical support go to: www.siemens.com/automation/support-request • • Enter the device name (SITRANS LR250) or order number, then click on Search, and select the appropriate product type. Click on Next. You will be prompted to enter a keyword describing your issue. Then either browse the relevant documentation, or click on Next to email a detailed description of your issue to Siemens Technical Support staff. Siemens A&D Technical Support Center: phone fax +49 180 50 50 222 +49 180 50 50 223 Abbreviations and Identifications Short form Long Form Description CE / FM / CSA Conformité Européenne / Factory Mutual / Canadian Standards Association safety approval Ci Internal capacitance D/A Digital to analog DCS Distributed Control System dK dielectric constant EDD Electronic Device Description 7ML19985JE03 Units control room apparatus SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 3 mmmmm • SITRANS LR250 To find your local Siemens Automation Office address, phone number and fax number go to: www.siemens.com/automation/partner Short form Long Form (continued) HART Highway Addressable Remote Transducer Ii Input current mA Io Output current mA IS Intrinsically Safe Li Internal inductance mH SITRANS LR250 mmmmm µF milliHenry microFarad Description Units safety approval mH 10 -3 10 -6 -6 µs microsecond 10 PED Pressure Equipment Directive safety approval pF pico Farads 10-12 ppm parts per million PV Primary Variable measured value SV Secondary Variable equivalent value TB Transducer Block TVT Time Varying Threshold Ui Input voltage Uo Output voltage Page 4 SITRANS LR250 (HART) – INSTRUCTION MANUAL sensitivity threshold 7ML19985JE03 SITRANS LR250 Overview SITRANS LR250 is a 2-wire 25 GHz pulse radar level transmitter for continuous monitoring of liquids and slurries in storage vessels including high pressure and high temperature, to a range of 20 meters (66 feet). It is ideal for small vessels and low dielectric media. The instrument consists of an electronic component coupled to a horn antenna and either a threaded or flange type process connection. SITRANS LR250 is very easy to install and configure via a graphical local user interface (LUI). You can modify the built in parameters either locally via the Siemens infrared handheld programmer, or from a remote location using one of the following options: • SIMATIC PDM • AMS Device Manager Applications • • • 1) liquids and slurries bulk storage vessels simple process vessels HART® is a registered trademark of the HART Communication Foundation 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 5 mmmmm Programming SITRANS LR250 SITRANS LR250 supports HART1) communication protocol, and the following device management software options: • SIMATIC PDM • AMS Device Manager Signals are processed using Process Intelligence which has been field-proven in over 1,000,000 applications worldwide (ultrasonic and radar). Approvals and Certificates Note: For further details see Approvals on page 10. SITRANS LR250 is available with General Purpose approval, or for hazardous areas. In all cases, check the nameplate on your instrument, and confirm the approval rating. Application Type SITRANS LR250 mmmmm Nonhazardous LR250 Version General Purpose Intrinsically Safe (barrier required) Hazardous Approval Rating Valid for: Wiring CSAUS/C, FM, CE N. America, Europe See page 24 ATEX II 1 G, EEx ia IIC T4 ATEX II 1 tD, EEx tD A20 IP67 T90 oC Europe See page 26 IECEx SIR 05.0031X, Ex ia IIC T4 Ex tD A20 IP67 T90 oC International ANZEX Ex ia IIC T4 (Tamb = –40 to +80 oC) IP67 Australia FM/CSA: (barrier required) Class I, Div. 1, Groups A, B, C, D Class II, Div. 1, Groups E, F, G Class III T4 US/Canada BR-Ex ia IIC T4 IP67 Brazil FM/CSA: Non-incendive Class I, Div. 2, Groups A, B, C, D T5 Class II/III US/Canada See page 28 Flameproof ATEX II 1/2 G, Ex dmia IIC T4 ATEX II 1D, 1/2D, 2D, Ex tD A20 IP67 Txx oC Europe IECEx SIR 08.0107, Ex dmia IIC T4 tD A20 IP67 Txx C See page 28 Increased Safety ATEX II 1/2 G, Ex emia IIC T4 ATEX II 1D, 1/2D, 2D, Ex tD A20 IP67 Txx oC Europe IECEx SIR 08.0107, Ex emia IIC T4 tD A20 IP67 Txx C See page 29 Explosionproof FM/CSA: Class I, Div. 1, Groups A, B, C, D Class II, Div. 1, Groups E, F, G Class III T4 See page 29 US/Canada Process Connections A wide range of process connections and antenna options is available to suit virtually any vessel configuration. Page 6 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Specifications Note: Siemens Milltronics makes every attempt to ensure the accuracy of these specifications but reserves the right to change them at any time. Power General Purpose Non-incendive (FM/CSA US/Canada only) Intrinsically Safe Nominal 24 V DC at 550 Ohm Flameproof Increased Safety Explosion-proof (FM/CSA US/Canada only) Nominal 24 V DC at 250 Ohm • Maximum 30 V DC • 4 to 20 mA • Max. startup current see Startup Behavior on page 141 Performance Measurement Accuracy (measured in accordance with IEC 60770-1) • Maximum measured error = 5 mm (0.2") (including hysteresis and nonrepeatability) Frequency K-band Max. measurement range 1) 20 m (65.6 ft) except for 1.5" horn which has 10 m (32.8 ft) Min. detectable distance 50 mm (1.97") from end of horn2) Update time3) minimum 1 second, depending on settings for Response Rate (2.4.1.) and LCD Fast Mode (4.9.) Influence of ambient temperature < 0.003%/K (average over full temperature range, referenced to maximum range) 1) From sensor reference point: see Dimensions on page 12 and Flanged Horn with extension on page 14. 2) 3) Minimum range is horn length + 50 mm. See Dimensions on page 12. Reference conditions: Response Rate (2.4.1.) set to FAST, LCD Fast Mode (4.9.) set to ON. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 7 mmmmm Specifications Reference operating conditions according to IEC 60770-1 • ambient temperature +15 to +25 °C (+59 to +77 °F) • humidity 45% to 75% relative humidity • ambient pressure 860 to 1060 mbar g (86000 to 106000 N/m2 g) Dielectric constant of material measured • dK > 1.6 (horn and application dependent1)) Memory: • non-volatile EEPROM • no battery required. Interface Analog output • signal range • fail signal Communication: HART • Load • Max. Line Length • Protocol Configuration • remote • local Specifications mmmmm Display (local)2) 4 to 20 mA (± 0.02 mA accuracy) upper limit 20 to 23 mA adjustable 3.6 mA to 23 mA (see Fail-safe Mode on page 134 for more details) 230 to 600 Ω, 230 to 500 Ω when connecting a coupling module multi-wire: ≤ 1500 m (4921 ft) HART, Version 5.1 Siemens SIMATIC PDM or AMS Device Manager (PC) Siemens infrared handheld programmer, or HART handheld communicator graphic LCD, with bar graph representing level Mechanical Process Connections: • threaded connection 1.5” or 2" NPT (ASME B1.20.1), BSPT (EN 10226-1)3) or G (BS EN ISO 228-1) • flange connection (flat-face) 2", 3", 4" (ASME 150 lb, 300 lb) 50, 80, 100 mm (PN 16, PN 40) 50A, 80A, 100A (JIS 10K) materials 316 L /1.4404 or 316 L /1.4435 stainless steel, optional Alloy N06022/2.4602 • flange connection (raised face) 50, 80, 100 mm (PN 10/16, PN 25/40) 150 mm (PN 10/16,PN 25/40) per EN 1092-1 B1 materials 1.4404 or 1.4435 stainless steel, optional Alloy N06022/ 2.4602 1) For 1.5" (40 mm) horn the dK is limited to 3 unless a stillpipe is used. Display quality will be degraded in temperatures below –25 °C (–13 °F) and above +65 °C (+149 °F). 3) For use with 1.5" (40 mm) horn antennas only. 2) Page 8 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Antenna: • horn standard 1.5" (40 mm), 2" (50 mm), 3" (80 mm), and 4" (100 mm) horn, optional 100 mm (4") horn extension 316L stainless steel with PTFE emitter optional Alloy N06022/2.4602 (C-22) with PTFE emitter • materials Enclosure • construction • conduit entry • ingress protection aluminum, polyester powder-coated 2 x M20x1.5, or 2 x ½" NPT Type 4X/NEMA 4X, Type 6/NEMA 6, IP 67, IP68 (see note below) Weight (excluding extensions) • 1.5" threaded connection with 1.5" horn antenna • • • • Notes: • Check Approvals on page 10, for the specific configuration you are about to use or install. • Use appropriate conduit seals to maintain IP or NEMA rating. • • • • location altitude ambient temperature relative humidity • installation category • pollution degree 7ML19985JE03 indoor/ outdoor 5000 m (16,404 ft) max. −40 to +80 °C (−40 to +176 °F) suitable for outdoor Type 4X/NEMA 4X, Type 6/NEMA 6, IP67, IP68 enclosure (see note above) SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 9 mmmmm Environmental Specifications • approx. 5.1kg (11.2 lb) 2" threaded connection with 2" horn antenna approx. 5.5 kg (12.1 lb) DN 50/PN 16 or 2" 150 lb flat-face flange with 2" horn antenna approx. 8 kg (17.6 lb) DN 100/PN 40 or 4" ASME 300 lb flat-face flange with 4" horn antennaapprox. 17.4 kg (38.3 lb) DN 50/PN 16 raised-face flange with 2" horn antenna approx. 6 kg (13.2 lb) DN 100/PN 40 raised-face flange with 4" horn antenna approx. 11.3 kg (24.9 lb) Process • temperature1) at process connection - with FKM O-ring - with FFKM O-ring • pressure (vessel)1 −40 to +200 °C (−40 to +392 °F) −20 to +200 °C (−4 to +392 °F) Refer to Process Pressure/Temperature derating curves on page 136. Approvals • General CSAUS/C, FM, CE • Radio Europe (R&TTE), FCC, Industry Canada • Hazardous Intrinsically Safe2) (Europe) Specifications mmmmm Note: The device nameplate lists the approvals that apply to your device. Non-incendive3) ATEX II 1G, EEx ia IIC T4 ATEX II 3G, Ex na II T4 ATEX II 1D, EEx tD A20 IP67 T90 °C (International) IECEx SIR 05.0031X, Ex ia IIC T4, EX tD A20 IP67 T90 °C (US/Canada) FM/CSA: (barrier required) Class I, Div. 1, Groups A, B, C, D Class II, Div. 1, Groups E, F, G Class III T4 (Brazil) BR-Ex ia IIC T4 IP67 (US/Canada) FM/CSA Class I, Div. 2, Groups A, B, C, D T5 1) The specifications apply to the standard horn only. The maximum temperature is dependent on the process connection, antenna materials, and vessel pressure. For more detail, or for other configurations, see Maximum Process Temperature Chart on page 135, and Process Pressure/Temperature derating curves on page 136. 2) See Intrinsically Safe wiring on page 26 for more details. 3) See Non-incendive wiring (US/Canada only) on page 28 for more details. Page 10 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 • Hazardous (continued) Flameproof (Europe)1) Increased Safety (Europe)2) • Marine ATEX II 1/2 G, Ex dmia IIC T4 ATEX II 1D, 1/2D, 2D, Ex tD A20 IP67 Txx oC IECEx SIR 08.0107, Ex dmia IIC T4 tD A20 IP67 Txx oC ATEX II 1/2 G, Ex emia IIC T4 ATEX II 1D, 1/2D, 2D, Ex tD A20 IP67 Txx oC IECEx SIR 08.0107, Ex emia IIC T4 tD A20 IP67 Txx oC Explosion proof (US/Canada)3) FM/CSA: (barrier not required) Class I, Div. 1, Groups A, B, C, D Class II, Div. 1, Groups E, F, G Class III T4 Lloyd’s Register of Shipping ABS Type Approval Programmer (infrared keypad) • approval • • • • • • ambient temperature interface power weight color Part Number ATEX II 1 G, EEx ia IIC T4, certificate SIRA 01ATEX2147 FM/CSA: Class I, Div. 1, Groups A, B, C, D −20 to 40 °C (−5 to 104 °F) proprietary infrared pulse signal 3 V lithium battery 150 g (0.3 lb) black 7ML1930-1BK 1) See Flameproof wiring on page 28. See Increased safety wiring on page 29. 3) See Explosion-proof wiring (US/Canada only) on page 29. 2) 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 11 mmmmm Siemens Milltronics Infrared IS (Intrinsically Safe) Hand Programmer for hazardous and all other locations. Specifications Notes: • Battery is non-replaceable with a lifetime expectancy of 10 years in normal use. • To estimate the lifetime expectancy, check the nameplate on the back for the serial number. The first six numbers show the production date (mmddyy), for example, serial number 032608101V. Dimensions Threaded Horn Antenna with extension Notes: • Process temperature and pressure capabilities are dependent upon information on the process device tag. Reference drawing listed on the Tag is available on the product page of our website at www.siemens.com/LR250, under More Info/ Installation drawings/Level Measurement/Installation Drawings/LR250. Additional information on process connections is available on the Installation Drawings page under Process Connection Diagrams. • Signal amplitude increases with horn diameter, so use the largest practical size. • Optional extensions can be installed below the threads. 50 mm (2.0") 1/2" NPT cable entry (or alternatively, M20 cable gland) Specifications mmmmm threaded cover 167 mm (6.6") 154 mm (6.1") 90 mm (3.5") enclosure/ electronics retaining collar 196 mm (7.7") optional 100 mm (4.0 ") horn extension 28 mm (1.1") 159 mm (6.26") sensor ref. point B A process device tag horn horn O.D. See table under Threaded Horn dimensions on page 13 for horn height to sensor reference point (A, B, C, or D). Page 12 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Threaded Horn dimensions Nominal Horn Size Horn O.D. a) Horn Height to sensor reference pointa) Measurement Beam Angleb) Range 40 mm (1.5") 39.8 mm (1.57”) 135 mm (5.3") 19 degrees 50 mm (2”) 47.8 mm (1.88”) 166 mm (6.55”) 15 degrees 80 mm (3”) 74.8 mm (2.94”) 199 mm (7.85”) 10 degrees 100 mm (4”) 94.8 mm (3.73”) 254 mm (10”) 8 degrees 10 m (32.8 ft) 20 m (65.6 ft) Height from bottom of horn to sensor reference point as shown: see Threaded Horn Antenna with extension on page 12. b) – 3dB in the direction of the polarization axis (see Polarization reference point on page 22 for an illustration). Threaded Connection Markings Threaded connection markings are found on the flat face/faces of the process connection. Serial number:a unique number allotted to each process connection, including the date of manufacture (MMDDYY) followed by a number from 001 to 999. SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 13 mmmmm Specifications 7ML19985JE03 Flanged Horn with extension Notes: • Process temperature and pressure capabilities are dependent upon information on the process device tag. Reference drawing listed on the Tag is available on the product page of our website at www.siemens.com/LR250, under More Info/ Installation drawings/Level Measurement/Installation Drawings/LR250. Additional information on process connections is available on the Installation Drawings page under Process Connection Diagrams. • Signal amplitude increases with horn diameter, so use the largest practical size. • Optional extensions can be installed between the flange and the antenna. 50 mm (2.0") 1/2" NPT cable entry (or alternatively, M20 cable gland) 167 mm (6.6") Specifications mmmmm threaded cover 154 mm (6.1") 90 mm (3.5") enclosure/electronics name-plate 227 mm (8.94") retaining collar flange sensor reference point horn 50 mm (2") nom. 80 mm (3") nom. 100 mm (4") nom. Page 14 190 mm (7.48") 135.5 mm (5.33") 168.5 mm (6.63") 223.5mm (8.8") optional 100 mm (4.0 ") horn extension process device tag horn O.D. SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Flanged Horn dimensions Nominal Horn Size a) Horn O.D. Height to sensor reference pointa) Beam Angleb) 50 mm (2”) 47.8 mm (1.88”) 135.5 mm (5.33”) 15 degrees 80 mm (3”) 74.8 mm (2.94”) 168.5 mm (6.63”) 10 degrees 100 mm (4”) 94.8 mm (3.73”) 223.5 mm (8.8”) 8 degrees Measurement Range 20 m (65.6 ft) Height from bottom of horn to sensor reference point as shown: see Flanged Horn dimensions on page 15. b) – 3dB in the direction of the polarization axis (see Polarization reference point on page 22 for an illustration). For flange dimensions see Raised-Face Flange per EN 1092-1 on page 16 or Flat-Face Flange on page 17 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 15 mmmmm Specifications 7ML19985JE03 Raised-Face Flange per EN 1092-1 bolt hole angle of adjacent bolt holes bolt hole circle flange O.D. Specifications mmmmm waveguide mounting hole Facing height = 3 mm bolt hole circle dia. thickness Facing dia. process side Raised-Face Flange Dimensions Pipe size Flange bolt hole pattern DN 50 PN 10/PN 16 165 125 18 90 102 18 DN 80 PN 10/PN 16 200 160 18 45 138 20 DN 100 PN 10/PN 16 220 180 18 45 158 20 DN 150 PN 10/PN 16 285 240 22 45 212 22 DN 50 PN 25/PN 40 165 160 18 90 138 20 DN 80 PN 25/PN 40 200 160 18 45 138 24 DN 100 PN 25/PN 40 235 190 22 45 162 24 DN 150 PN 25/PN 40 300 250 26 45 218 28 Page 16 Flange O.D. (mm) Bolt Hole Angle of Bolt Hole No. of Circle Ø adjacent Ø (mm) Bolts (mm) bolt holes SITRANS LR250 (HART) – INSTRUCTION MANUAL ThickFacing ness Ø (mm) (mm) 7ML19985JE03 Raised-Face Flange markings Blind Flange Markings (Optional Manufacturer’s Logo [optional]; Flange Standard; Nominal Size; Material; Heat Code) Manufacturer’s logo; EN 1092-1 05 ’B1’; ’DN50’ ’PN16’ ’1.4404 or 1.4435’ A1B2C3 a) Welded Assembly Identificationa) Machining Identification Serial no. Logo mmddyyxxx Flange Flange Heat series series Code no. Facing XXXXX RF XXXXX A1B2C3 When flange material is Alloy N06022/2.4602, additional material and heat code identification is provided. The flange markings are located around the outside edge of the flange. Serial number: a unique number allotted to each flange, including the date of manufacture (MMDDYY) followed by a number from 001 to 999. Flange series: the Siemens Milltronics drawing identification. Heat code: a flange material batch code identification. Flat-Face Flange See Flat-Face Flange Dimensions on page 18 for details. bolt hole flange O.D. thickness process side 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 17 mmmmm enclosure mounting hole Specifications bolt hole circle Flat-Face Flange Dimensions Specifications mmmmm Flange sizea) 2” a) Flange Class Flange O.D. ASME 150 lb Bolt Hole Circle Ø 6.0” Bolt Hole No. of Thickness Ø Bolt Holes 4.75” 0.75” 0.88" 3” ASME 150 lb 7.5” 6.0” 0.75” 0.96" 4” ASME 150 lb 9.0” 7.50” 0.75” 1.25" 2” ASME 300 lb 6.50” 5.00” 0.75” 1.12" 3” ASME 300 lb 8.25” 6.62” 0.88” 1.38" 4” ASME 300 lb 10.00” 7.88” 0.88” 1.50" DN 50 EN PN 16 165 mm 125 mm 18 mm 24.4 mm DN 80 EN PN 16 200 mm 160 mm 18 mm 31.8 mm DN 100 EN PN 16 220 mm 180 mm 18 mm 31.8 mm DN 50 EN PN 40 165 mm 125 mm 18 mm 25.4 mm DN 80 EN PN 40 200 mm 160 mm 18 mm 31.8 mm DN 100 EN PN 40 235 mm 190 mm 22 mm 38.1 mm 50A JIS 10K 155 mm 120 mm 19 mm 23.8 mm 80A JIS 10K 185 mm 150 mm 19 mm 24.4 mm 100A JIS 10K 210 mm 175 mm 19 mm 28.5 mm A 2" flange is designed to fit a 2" pipe: for actual flange dimensions see Flange O.D. Flat-Face Flange markings Flange markings located around the outside edge of the flat-face flange identify the flange assembly on which the device is mounted. Welded Assembly Identification Flat Face Flange Identification Serial No. MMDDYYXXX Logo Flange Series Series 25556 Nominal Size Material 150 316L/ 1.4404 or DN 80 PN 16 316L/ 1.4435 Heat Code Flange Series Heat Code No. A1B2C3 25546 A1B2C3 Serial number: a unique number allotted to each flange, including the date of manufacture (MMDDYY) followed by a number from 001 to 999. Flange series: the Siemens Milltronics drawing identification. Nominal size: the flange size followed by the hole pattern for a particular flange class. For example, – a 2 inch ANSI B 16.5 150 lb class flange (North America) – a DN 80 EN 1092-1 PN 16 class flange (Europe). Material: the basic flange material (AISI or EU material designation). North American material codes are followed by European ones. For example, material designation 316L/1.4404. Heat code: a flange material batch code identification. Page 18 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Notes SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 19 mmmmm Specifications 7ML19985JE03 Installation • • • • • • • • WARNINGS: Installation shall only be performed by qualified personnel and in accordance with local governing regulations. SITRANS LR250 is to be used only in the manner outlined in this manual, otherwise protection provided by the device may be impaired. Handle the device using the enclosure not the device tag, to avoid damage. Never attempt to loosen, remove, or disassemble process connection or instrument housing while vessel contents are under pressure. This product is designated as a Pressure Accessory per Directive 97/23/EC and is not intended for use as a safety device. Materials of construction are chosen based on their chemical compatibility (or inertness) for general purposes. For exposure to specific environments, check with chemical compatibility charts before installing. The user is responsible for the selection of bolting and gasket materials which will fall within the limits of the flange and its intended use and which are suitable for the service conditions. Improper installation may result in loss of process pressure. Installation mmmmm Notes: • For European Union and member countries, installation must be according to ETSI EN 302372. • Refer to the device nameplate for approval information. • The Process Device Tag shall remain with the process pressure boundary assembly1. In the event the instrument package is replaced, the Process Device Tag shall be transferred to the replacement unit. • SITRANS LR250 units are hydrostatically tested, meeting or exceeding the requirements of the ASME Boiler and Pressure Vessel Code and the European Pressure Equipment Directive. • The serial numbers stamped in each process connection body provide a unique identification number indicating date of manufacture. Example: MMDDYY – XXX (where MM = month, DD = day, YY = year, and XXX= sequential unit produced) Further markings (space permitting) indicate flange configuration, size, pressure class, material, and material heat code. 1) 1) Page 20 The process pressure boundary assembly comprises the components that act as a barrier against pressure loss from the process vessel: that is, the combination of process connection body and emitter, but normally excluding the electrical enclosure. SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Mounting location Notes: • Correct location is key to a successful application. • Avoid reflective interference from vessel walls and obstructions by following the guidelines below Nozzle design • • The end of the horn must protrude a minimum of 10 mm (0.4”) to avoid false echoes being reflected from the nozzle. Min. clearance: 10 mm (0.4") An antenna extension: (100 mm/ 3.93") is available. Nozzle location Notes: • Beam width depends on horn size: see below. • For details on avoiding false echoes, see Auto False Echo Suppression (2.8.7.1.) on page 130. • 19° beam angle: 1.5" horn = 19° 2" horn = 15° 3" horn = 10° 4" horn = 8° Avoid central locations on tall, narrow vessels. preferred undesirable 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 21 mmmmm Installation • Keep emission cone free of interference from ladders, pipes, I-beams or filling streams. emission cone Nozzle location (continued) • • • Provide easy access for viewing the display and programming via the hand programmer. Provide an environment suitable to the housing rating and materials of construction. Provide a sunshield if the instrument will be mounted in direct sunlight. ambient temperature –40 °C to 80 °C (–40 °F to 176 °F) process temperature with FKM O-ring: –40 to +200 °C (–40 to +392 °F) with FFKM O-ring: –20 to +200 °C (–4 to +392 °F) Orientation in a vessel with obstructions Polarization reference point polarization axis polarization reference point For best results on a vessel with obstructions, or a stillpipe with openings, orient the front or back of the device toward the obstructions (see Device orientation on page 23 for an illustration). display Mounting on a Stillpipe or Bypass Pipe Installation mmmmm A stillpipe or bypass is used for products with a low dK1), or when vortex or extremely turbulent conditions exist. It can also be used to provide optimum signal conditions on foaming materials. Stillpipe or Bypass Pipe requirements • The pipe diameter must be matched with the horn size. Use the largest horn size that will fit the stillpipe/bypass pipe (see Threaded Horn dimensions on page 13 or Flanged Horn dimensions on page 15). • Suitable pipe diameters: Not recommended: • One continuous length of metallic pipe is preferred, without joints2). 1) 2) Page 22 40 mm (1.5") to 100 mm (4”). (152.4 mm/ 6" or 203.2 mm/ 8") See Dielectric constant of material measured on page 8. Bad joints create reflections. SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 • Joints (if unavoidable) must be machined to ± 0.25 mm (± 0.010”) and must have a welded connecting sleeve on the outside. Bypass vent required at the upper end of the bypass1) • Device orientation Bypass Installation Stillpipe Installation align front or back of device with vents align front or back of device with stillpipe slots slots vent optimum diameter 80 mm (3”) Installation Instructions WARNING: For pressure applications, it will be necessary to use PTFE tape or other appropriate thread sealing compound, and to tighten the process connection beyond hand-tight. Note: There is no limit to the number of times a device can be rotated without damage. Threaded Version 1. 2. See Flanged Horn with extension on page 14, Raised-Face Flange per EN 1092-1 on page 16, and Flat-Face Flange on page 17, for dimensions. 1) To equalize pressure and keep the liquid level in the bypass constant with the liquid level in the vessel. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 23 mmmmm Flanged Version Installation Before inserting the device into its mounting connection, check to ensure the threads are matching, to avoid damaging them. Simply screw the device into the process connection, and hand tighten, or use a wrench. A torque of 40 N m (30 ft.lbs) is recommended Wiring Power WARNINGS: The DC input terminals shall be supplied from a source providing electrical isolation between the input and output, in order to meet the applicable safety requirements of IEC 61010-1. All field wiring must have insulation suitable for rated voltages. Connecting SITRANS LR250 • • • WARNINGS: Check the nameplate on your instrument, to verify the approval rating. Use appropriate conduit seals to maintain IP or NEMA rating. See Wiring setups for hazardous area installations on page 25. Notes: • Use twisted pair cable: AWG 22 to 14 (0.34 mm2 to 2.5 mm2). • Separate cables and conduits may be required to conform to standard instrumentation wiring practices or electrical codes. 1) 2) Use a 2 mm Allen key to loosen the lid-lock set screw. plug (IP 68) optional cable gland1) 2) (or NPT cable entry2)) 1) 2) Wiring mmmmm 3) 4) 1) 2) Page 24 cable shield (if used) Strip the cable jacket for approximately 70 mm (2.75") from the end of the cable, and thread the wires through the gland2). Connect the wires to the terminals as shown: the polarity is identified on the terminal block. Ground the instrument according to local regulations. Tighten the gland to form a good seal. May be shipped with the device. If cable is routed through conduit, use only approved suitable-size hubs for waterproof applications. SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Connecting HART 1)2) Typical PLC/mA configuration with HART active PLC power supply (1) R= 250 Ω (2) HART modem SITRANS LR250 HART communicator Wiring setups for hazardous area installations There are five wiring options for hazardous area installations: • Intrinsically Safe wiring on page 26 • Non-incendive wiring (US/Canada only) on page 28 • Flameproof wiring on page 28 • Increased safety wiring on page 29 • Explosion-proof wiring (US/Canada only) on page 29 In all cases, check the nameplate on your instrument, and confirm the approval rating. 1) SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 25 mmmmm 7ML19985JE03 Wiring Depending on the system design, the power supply may be separate from the PLC, or integral to it. 2) HART resistance (total loop resistance, that is, cable resistance plus 250 Ohm [resistor]) must be limited according to the allowable operating area as shown in either Curve 1 (General Purpose, Intrinsically Safe, Non-incendive) on page 140 or Curve 2 (Flameproof, Increased Safety, Explosion-proof) on page 141. 1. Intrinsically Safe wiring SITRANS LR 250 7ML1234-56789-0ABC-D Serial No: GYZ / S1034567 Encl.: NEMA / TYPE 4X, 6, IP67, IP68 Amb.Temp.: – 40 °C to 80 °C Power Rating: 24V Nom., 30 V Max., 4 - 20mA Siemens Milltronics Process Instruments Inc., Peterborough Made in Canada Ii = 120 mA Ui = 30V Li = 0.1mH Pi = 0.8W Ci = 15nF HART SIRA II 1 D IP68 Txx II 1 G EEx ia IIC T4 03ATEX2142X IECEx SIR 05.0031X Ex ia IIC T4 WARNING: Possible Static Hazard, Do Not Rub Or Clean On Site. The ATEX certificate listed on the nameplate can be downloaded from the product page of our website at: www.siemens.com/LR250. See also ATEX Certificate SIRA 06ATEX2358X on page 150 The IECEx certificate listed on the nameplate can be viewed on the IECEx website. Go to: http://iecex.iec.ch and click on Ex Equipment Certificates of Conformity then enter the certificate number IECEx SIR 05.0031X. SITRANS LR 250 7ML1234-56789-0ABC-D Serial No: GYZ / S1034567 Encl.: NEMA / TYPE 4X, 6, IP67, IP68 Amb.Temp.: – 40 °C to 80 °C Power Rating: 24V Nom., 30 V Max., 4 - 20mA Siemens Milltronics Process Instruments Inc., Peterborough Made in Canada CANADA: 267P - LR 250 Exia per drawing: 23650653 Class I, Div1,Group A,B,C,D Class II, Div1,Group G Class III HART FCC ID: NJA - LR 250 Temp. Code : T4 I max = 120mA P max = 0.8 W V max = 30V C i = 15 nF L i = 0.1 mH WARNING: Possible Static Hazard, Do Not Rub Or Clean On Site. The FM/CSA Intrinsically Safe connection drawing number 23650653 can be downloaded from the product page of our website at: www.siemens.com/LR250. • For power demands see Curve 1 (General Purpose, Intrinsically Safe, Nonincendive) on page 140. • For wiring requirements: follow local regulations. • Approved dust-tight and water-tight conduit seals are required for outdoor NEMA 4X / type 4X / NEMA 6, IP67, IP68 locations. • Refer to Instructions specific to hazardous area installations on page 30. • Recommended intrinsically safe barriers are listed under Passive Shunt Diode Barriers on page 27 and Active barriers (repeating barriers) on page 27. Wiring mmmmm Note: Selecting a suitable PLC input module, power supply, or barrier requires knowledge about Intrinsic Safety and the application. It is the responsibility of the installer to ensure that the intrinsically safe installation complies with both the apparatus approval requirements and the relevant national code of practice. Page 26 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Passive Shunt Diode Barriers Note: A well regulated supply voltage is required. Manufacturer Part Number MTL 787SP+ (Dual Channel) MTL 7787P+ (Dual Channel) Stahl 9001/01-280-100-10 (Single Channel) Stahl 9002/01-280-110-10 (Dual Channel) How to select a passive barrier for SITRANS LR250 To make sure that the barrier safety description is suitable for the LR250 Intrinsically Safe (IS) input parameters, carry out the following calculations: Re-e Rloop Vbarrier = 1) 2) 3) 4) 5) max. end-to-end resistance of the barrier loop resistance (total of cable resistance plus any additional series resistance, for example, PLC inputs and/or displays) value of any non-linear voltage drops due to the barrier Determine the value for Re-e from the data sheet. Calculate the total value for Rloop. Calculate Rworking = Re-e + Rloop. Determine the value of Vbarrier from the barrier data sheet (for example, voltage drops due to diodes). Calculate Vworking = Vsupply – Vbarrier. Use the values for Vworking and Rworking to confirm that operation is within the shaded area of the graph Curve 1 (General Purpose, Intrinsically Safe, Non-incendive) on page 140. Active barriers (repeating barriers) Manufacturer Part Number MTL 706 MTL 7206 Siemens SITRANS I 7NG4122 Stahl 9001/51-280-110-14 MTL E02009 MTL E02010 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 27 mmmmm Wiring 7ML19985JE03 2. Non-incendive wiring (US/Canada only) SITRANS LR 250 7ML1234-56789-0ABC-D Serial No: GYZ / S1034567 Encl.: NEMA / TYPE 4X, 6, IP67, IP68 Amb.Temp.: – 40 °C to 80 °C Power Rating: 24V Nom., 30 V CANADA: 267P - LR 250 FCC ID: NJA - LR 250 26 Ghz HART Max., 4 - 20mA Siemens Milltronics Process Instruments Inc., Peterborough Made in Canada This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions 1)This device may not cause harmful interference and 2)This device must accept any interference received, including interference that may cause undesired operation FM/CSA Class 1, Div 2 connection drawing number 23650673 can be downloaded from the product page of our website at: www.siemens.com/LR250. • Class I, Div. 2, Group A, B, C, D Temp. Code: T5 Class I, Div 2, Group A,B,C,D For power demands see Curve 1 (General Purpose, Intrinsically Safe, Nonincendive) on page 140. 3. Flameproof wiring NAMEPLATE TO BE UPDATED The ATEX certificate can be downloaded from the product page of our website at: www.siemens.com/LR250. See also ATEX Certificate SIRA 08ATEX1301X on page 153 The IECEx certificate listed on the nameplate can be viewed on the IECEx website. Go to: http://iecex.iec.ch and click on Ex Equipment Certificates of Conformity then enter the certificate number IECEx SIR 08.0107X. • Wiring mmmmm • • For power demands see Curve 2 (Flameproof, Increased Safety, Explosion-proof) on page 141. For wiring requirements follow local regulations. See also Instructions specific to hazardous area installations on page 30 and the ATEX certificate listed above. Page 28 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 4. Increased safety wiring NAMEPLATE TO BE UPDATED The ATEX certificate can be downloaded from the product page of our website at: www.siemens.com/LR250. See also ATEX Certificate SIRA 08ATEX1301X on page 153 The IECEx certificate listed on the nameplate can be viewed on the IECEx website. Go to: http://iecex.iec.ch and click on Ex Equipment Certificates of Conformity then enter the certificate number IECEx SIR 08.0107X. • • • For power demands see Curve 2 (Flameproof, Increased Safety, Explosion-proof) on page 141. For wiring requirements follow local regulations. See also Instructions specific to hazardous area installations on page 30 and the ATEX certificate listed above. 5. Explosion-proof wiring (US/Canada only) NAMEPLATE TO BE UPDATED FM/CSA Explosion Proof connection drawing number A5E02257843 can be downloaded from the product page of our website at: www.siemens.com/LR250. • For power demands see Curve 2 (Flameproof, Increased Safety, Explosion-proof) on page 141. SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 29 mmmmm Wiring 7ML19985JE03 Instructions specific to hazardous area installations (Reference European ATEX Directive 94/9/EC, Annex II, 1/0/6) The following instructions apply to equipment covered by certificate number SIRA 06ATEX2358X and SIRA 08ATEX1301X. Wiring For use and assembly, refer to the main instructions. The equipment is certified for use as Category 1GD equipment. The equipment may be used with flammable gases and vapors with apparatus group IIC, IIB and IIA and temperature classes T1, T2, T3 and T4. 4) The equipment has a degree of ingress protection of IP67 and a temperature class of T90°C and may be used with flammable dusts. 5) The equipment is certified for use in an ambient temperature range of –40 °C to 80 °C. 6) The equipment has not been assessed as a safety related device (as referred to by Directive 94/9/EC Annex II, clause 1.5). 7) Installation and inspection of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice (EN 60079-14 and EN 60079-17 in Europe). 8) The equipment is non-repairable. 9) The certificate numbers have an ‘X’ suffix, which indicates that special conditions for safe use apply. Those installing or inspecting this equipment must have access to the certificates. 10) If the equipment is likely to come into contact with aggressive substances, then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected, thus ensuring that the type of protection is not compromised. - Aggressive substances: for example, acidic liquids or gases that may attack metals, or solvents that may affect polymeric materials. - Suitable precautions: for example, establishing from the material’s data sheet that it is resistant to specific chemicals. mmmmm 1) 2) 3) Page 30 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Operating via the handheld programmer For more complex setups see Appendix E: Application Examples on page 142, and for the complete range of parameters see Parameter Reference on page 78. Activating SITRANS LR250 Power up the instrument. SITRANS LR250 automatically starts up in Measurement mode. A transition screen showing the current firmware revision and an incrementing line of stars is displayed while the first measurement is being processed. to toggle between Measurement and Program Mode.1) 2) Press Mode The LCD Display Measurement mode display Normal operation 1 – toggle indicator1) for linear units or % 2 – selected operation: level, space, distance, or volume 3 – measured value (level or volume, space, or distance) 4 – units 5 – bar graph indicates level 6 – secondary region indicates on request2) electronics temperature, echo confidence, loop current, or distance 7 – text area displays status messages 8 – device status indicator (see Device Status Icons on page 118) Fault present S: 0 LOE 1) 2) 7 – text area displays a fault code and an error message 8 – service required icon appears Press UP or DOWN arrow to switch. In response to a key press request. For details, see Key functions in Measurement mode on page 32. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 31 mmmmm A Quick Start Wizard provides an easy step-by-step procedure to configure the device for a simple application. There are two ways to access the wizard: • locally (see Quick Start Wizard via the handheld programmer on page 36) • from a remote location (see Quick Start Wizard via SIMATIC PDM on page 41, or Quick Start Wizard via AMS Device Manager on page 63 Quick Start: local SITRANS LR250 carries out its level measurement tasks according to settings made via parameters. The settings can be modified locally via the Local User Interface (LUI) which consists of an LCD display and a handheld programmer. Quick Start: local mmmmm PROGRAM mode display Navigation view • • • • current item number current menu A visible menu bar indicates the menu list is too long to display all items. A band halfway down the menu bar indicates the current item is halfway down the list. menu bar item band current item The depth and relative position of the item band on the menu bar indicates the length of the menu list, and approximate position of the current item in the list. A deeper band indicates fewer items. Parameter view Edit view parameter number parameter name parameter value/ selection Handheld Programmer (Part No. 7ML1930-1BK) The programmer is ordered separately. Key functions in Measurement mode Key Function Result Updates the loop current. Updates internal enclosure temperature reading. Page 32 New value is displayed in LCD secondary region. SITRANS LR250 HART) – INSTRUCTION MANUAL 7ML19985JE03 Key Function Result (cont’d) New value is displayed in LCD secondary region. Mode opens PROGRAM mode. Opens the menu level last displayed in this power cycle, unless power has been cycled since exiting PROGRAM mode or more than 10 minutes have elapsed since PROGRAM mode was used. Then top level menu will be displayed. RIGHT arrow opens PROGRAM mode. Opens the top level menu. UP or DOWN arrow LCD displays measured value in either linear toggles between linear units and units or percent. percent. Programming SITRANS LR250 Notes: • While the device is in PROGRAM mode the output remains fixed and does not respond to changes in the device. • SITRANS LR250 automatically returns to Measurement mode after a period of inactivity in PROGRAM mode (between 15 seconds and 10 minutes, depending on the menu level). Change parameter settings and set operating conditions to suit your specific application. (For remote operation see Operating via SIMATIC PDM on page 40 or Operating via AMS Device Manager on page 60.) Parameter menus Note: For the complete list of parameters with instructions, see Parameter Reference on page 78. Parameters are identified by name and organized into function groups (seeLCD menu structure on page 165). 1. QUICK START 2. SETUP 2.1. DEVICE ............. 2.7. LINEARIZATION 2.7.1. VOLUME 2.7.1.1. VESSEL SHAPE 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 33 mmmmm Updates distance measurement. Quick Start: local Updates echo confidence value. Enter PROGRAM mode • Quick Start: local mmmmm 1. Point the programmer at the display from a handheld programmer maximum distance of 300 mm (1 ft). • RIGHT arrow display activates PROGRAM mode and opens menu level 1. Max. 300 mm (1 ft) • Mode opens the menu level last displayed in PROGRAM mode within the last 10 minutes, or menu level 1 if power has been cycled since then. 2. Navigating: key functions in Navigation mode Notes: • In Navigation mode ARROW keys move to the next menu item in the direction of the arrow. • For Quick Access to parameters via the handheld programmer, press Home then enter the menu number, for example: 2.7.1 (Volume). Key Name Menu level Function UP or DOWN arrow menu or parameter Scroll to previous or next menu or parameter. menu Go to first parameter in the selected menu, or open next menu. parameter Open Edit mode. LEFT arrow menu or parameter Open parent menu. Mode menu or parameter Change to MEASUREMENT mode. Home menu or parameter Open top level menu: menu 1. RIGHT arrow 3. Editing in PROGRAM mode parameter name Selecting a listed option a) Navigate to the desired parameter. b) Press RIGHT arrow to open parameter view. Page 34 parameter number current selection SITRANS LR250 HART) – INSTRUCTION MANUAL 7ML19985JE03 c) Press RIGHT arrow again to open Edit Scroll to a new selection. d) Press RIGHT arrow to accept it The LCD returns to parameter view and displays the new selection. Changing a numeric value parameter name a) Navigate to the desired parameter. b) Press RIGHT arrow parameter number to open parameter view. The current value is displayed. c) Press RIGHT arrow again to open Edit mode. The current value is highlighted. d) Key in a new value. e) Press RIGHT arrow to accept it. The LCD returns to parameter view and displays current value the new selection. Key functions in Edit mode Key Name UP or DOWN arrow RIGHT arrow LEFT arrow: 7ML19985JE03 Function Selecting options Scrolls to item. Numeric editing - Increments or decrements digits - Toggles plus and minus sign Selecting options - Accepts the data (writes the parameter) - Changes from Edit to Navigation mode Numeric editing - Moves cursor one space to the right - or with cursor on Enter sign, accepts the data and changes from Edit to Navigation mode Selecting options Cancels Edit mode without changing the parameter Numeric editing - Moves cursor to plus/minus sign if this is the first key pressed - or moves cursor one space to the left. SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 35 mmmmm Quick Start: local mode. The current selection is highlighted. Quick Start: local mmmmm Key Name Function (cont’d) Clear Numeric editing Erases the display. Decimal point Numeric editing Enters a decimal point. Plus or minus sign Numeric editing Changes the sign of the entered value. Numeral Numeric editing Enters the corresponding character. to Quick Start Wizard via the handheld programmer Notes: • The Quick Start wizard settings are inter-related and changes apply only after you select YES in Apply? (Apply changes) (1.8.). • Do not use the Quick Start wizard to modify individual parameters: see instead Parameter Reference on page 78. 1. Quick Start a) b) Point the programmer at the display from a maximum distance of 300 mm (1 ft), then press RIGHT arrow to activate PROGRAM mode and open menu level 1. Press RIGHT arrow twice to navigate to menu item 1.1 and open parameter view. c) Press RIGHT arrow to open Edit mode or DOWN arrow to accept default values and move directly to the next item. d) To change a setting, scroll to the desired item or key in a new value. e) After modifying a value, press RIGHT arrow arrow f) to accept it and press DOWN to move to the next item. Quick Start settings take effect only after you select Yes to Apply changes in step 1.8. 1.1. Language Selects the language to be used on the LCD and takes effect immediately. Options Page 36 English, Deutsch, Français, Español SITRANS LR250 HART) – INSTRUCTION MANUAL 7ML19985JE03 LIQUID a) LIQUID LOW DKa) (low dielectric liquid – CLEF algorithm enabled) dK < 3.0 1.3. Response Rate Sets the reaction speed of the device to measurement changes in the target range. Response Rate (1.3.) Options Fill Rate (2.4.2.)/Empty rate (2.4.3.) SLOW 0.1 m/min (0.32 ft/min) MED 1.0 m/min (3.28 ft/min) FAST 10.0 m/min (32.8 ft/min) Use a setting just faster than the maximum filling or emptying rate (whichever is greater). 1.4. Units Sensor measurement units. M, CM, MM, FT, IN Options 1.5. Operation Mode sensor reference point1) Distance Space High Cal. Point (process full level) Level Low Cal. Point (process empty level) 1) Operation Description NO SERVICE a) 1) Reference point Measurement and associated loop current are not updated, and the device defaults to Fail-safe modea). LEVEL Distance to material surface Low Calibration Point SPACE Distance to material surface High Calibration Point DISTANCE Distance to material surface Sensor Reference Point See Material Level (2.5.1.) on page 83 for more detail. The point from which High and Low Calibration points are referenced: see Dimensions on page 12 and Flanged Horn with extension on page 14. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 37 mmmmm Options Quick Start: local 1.2. Material Selects the appropriate echo processing algorithms for the material (see Position Detect (2.8.4.2.) on page 127 for more detail). Quick Start: local mmmmm 1.6. Low Calibration Point Distance from Sensor Reference to Low Calibration Point: usually process empty level. (See Operation Mode (1.5.) for an illustration.) Range: 0.00 to 20.00 m Values 1.7. High Calibration Point Distance from Sensor Reference to High Calibration Point: usually process full level. (See Operation Mode (1.5.) for an illustration.) Range: 0.00 to 20.00 m Values 1.8. Apply? (Apply changes) In order to save the Quick Start settings it is necessary to select Yes to apply changes. YES, NO, DONE (Display shows DONE when Quick Start is successfully completed.) Options Press Mode operate. to return to Measurement mode. SITRANS LR250 is now ready to Auto False Echo Suppression If you have a vessel with known obstructions, we recommend using Auto False Echo Suppression to prevent false echo detection. See TVT setup (2.8.7.) on page 94 for instructions. This feature can also be used if SITRANS LR250 displays a false high level, or the reading is fluctuating between the correct level and a false high level. Requesting an Echo Profile • In PROGRAM mode, navigate to: Level Meter > Diagnostics (3.) > Echo Profile (3.1.) • Press RIGHT arrow to request a profile. • UP/DOWN arrows are dedicated to scrolling through the icons. • The selected icon is highlighted. • Press UP arrow to select Measure and RIGHT arrow • to update the profile. Press DOWN arrow press RIGHT arrow previous menu. Page 38 confidence algorithm: tF distance echo exit to select Exit then to return to the measure TVT exit icon selected / highlighted SITRANS LR250 HART) – INSTRUCTION MANUAL exit icon deselected 7ML19985JE03 Level application example SITRANS LR250 1.0 m High Cal. Point sensor reference point 15.5 m Level Low Cal. Point Quick Start Parameter Setting Description Material (1.2.) LIQUID Response Rate (1.3.) SLOW Units (1.4.) Operation Mode (1.5.) LEVEL Material level referenced from Low Cal. Point. Low Calibration Point (1.6.) 15.5 Process empty level. High Calibration Point (1.7.) 1.0 Process full level. Apply? (Apply changes) (1.8.) YES Save new settings. 7ML19985JE03 Resets Fill Rate and Empty Rate to 0.1 m/minute. SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 39 mmmmm Fill rate = 0.08 m/minute [(Low Cal Pt. minus High Cal Pt.) / fastest of fill or empty time] = (15.5 m – 1 m) / 180 min. = 14.5 m /180 min. = 0.08 m/min. Quick Start: local The application is a vessel that takes an average 3 hours (180 minutes) to fill and 3 weeks to empty. Operating via SIMATIC PDM SIMATIC PDM is a software package used to commission and maintain SITRANS LR250 and other process devices. Please consult the operating instructions or online help for details on using SIMATIC PDM. (You can find more information at www.siemens.com/simatic-pdm.) Functions in SIMATIC PDM SIMATIC PDM mmmmm Notes: • For a complete list of parameters see Parameter Reference on page 78. • While the device is in PROGRAM mode the output remains fixed and does not respond to changes in the device. SIMATIC PDM monitors the process values, alarms and status signals of the device. It allows you to display, compare, adjust, verify, and simulate process device data; also to set schedules for calibration and maintenance. Parameters are identified by name and organized into function groups. See LCD menu structure on page 165 for a chart1) and Changing parameter settings using SIMATIC PDM on page 48 for more details. See Parameters accessed via pull-down menus on page 48 for parameters that do not appear in the menu structure in SIMATIC PDM. Features of SIMATIC PDM Rev. 6.0, SP4 The graphic interface in SITRANS LR250 makes monitoring and adjustments easy. Feature page Function Quick Start 42 Device configuration for simple applications Easy access to echo profile viewing/comparison, Echo Profile Utilities 49 TVT shaping, auto false echo suppression and echo setup Auto False Echo Suppression 52 Screen out false echoes TVT Shaper 51 Manual TVT adjustment Linearization 45 Volume measurement in an irregular vessel Process Variables 57 Monitor process variables and level trend Security 58 1) Page 40 Protect security and communication parameters from modification by the maintenance user The menu structure for SIMATIC PDM is almost identical to that for the LCD. SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Features of SIMATIC PDM Rev. 5.2, SP1 SIMATIC PDM Rev. 5.2 SP1 is supported only for basic configuration and troubleshooting. For advanced features such as the Quick Start wizard, Rev. 6.0 SP3 HF2 or higher is required. Electronic Device Description (EDD) You can locate the EDD in Device Catalog, under Sensors/Level/Echo/Siemens Milltronics/ SITRANS LR250. Check the product page of our website at: www.siemens.com/LR250, under Downloads, to make sure you have the latest version of SIMATIC PDM, the most recent Service Pack (SP) and the most recent hot fix (HF). If you need to install a new EDD see Configuring a new device below. 1) 2) 3) 4) 5) Check that you have the most recent EDD, and if necessary download it from the product page of our website at www.siemens.com/LR250. Save the files to your computer, and extract the zipped file to an easily accessed location. Launch SIMATIC PDM – Manager Device Catalog, browse to the unzipped EDD file and select it. Launch SIMATIC Manager and create a new project for LR250. Application Guides for setting up HART devices with SIMATIC PDM can be downloaded from the product page of our website at: www.siemens.com/LR250. Open the menu Device – Master Reset and click on OK to perform a reset to Factory Defaults. After the reset is complete upload parameters to the PC/PG. Configure the device via the Quick Start wizard. Quick Start Wizard via SIMATIC PDM The graphic Quick Start Wizard provides an easy 5-step procedure that configures the device for a simple application. Please consult the operating instructions or online help for details on using SIMATIC PDM. 1) 2) If you have not already done so, check that you have the most up-to-date Electronic Device Description (EDD) for your instrument. (See Configuring a new device above.) Launch SIMATIC Manager and create a new project for LR250. (Application Guides for setting up HART and PROFIBUS PA devices with SIMATIC PDM can be downloaded from the product page of our website at: www.siemens.com/LR250). 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 41 mmmmm Note: Clicking on Cancel during an upload from device to SIMATIC PDM will result in some parameters being updated. SIMATIC PDM Configuring a new device Quick Start Notes: • The Quick Start wizard settings are inter-related and changes apply only after you click on FINISH AND DOWNLOAD at the end of step 5 to save settings offline and transfer them to the device. • Do not use the Quick Start Wizard to modify individual parameters. For quick access to echo profile parameters see Echo Setup on page 54, or see Parameter Reference on page 78 for a complete list. • Click on BACK to return and revise settings or CANCEL to exit the Quick Start. • For a vessel with obstructions seeAuto False Echo Suppression on page 52. SIMATIC PDM mmmmm Launch SIMATIC PDM, open the menu Device – Wizard - Quick Start, and follow steps 1 to 5. Quick Start Step 1 – Identification Note: The layout of the dialog boxes shown may vary according to the resolution setting for your computer monitor. 3) 4) 5) Page 42 Click on Read Data from Device to upload Quick Start parameter settings from the device to the PC/PG and ensure PDM is synchronized with the device. If required, change the language for the local user interface. Click on NEXT to accept the default values. (Description, Message, and Installation Date fields can be left blank.) SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Step 2 – Application Select the application type (level or volume) and the material1), then click on NEXT. The vessel shapes shown are predefined. To describe a more complex shape see Using Linearization via the Quick Start wizard on page 45. For a vessel with obstructions, see Auto False Echo Suppression on page 52 Select the vessel shape, and click on NEXT. 1) See Application with Stillpipe on page 144 for a Low Dielectric Liquid application. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 43 mmmmm SIMATIC PDM Step 3 – Vessel Shape Step 4 – Range SIMATIC PDM mmmmm Set the parameters, and click on NEXT. Step 5 – Summary Check parameter settings, and click on BACK to return and revise values, FINISH to save settings offline, or FINISH AND DOWNLOAD to save settings offline and transfer them to the device. The message Quick Start was successful will appear. Click on OK. Page 44 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Linearization You can use the linearization feature to define a more complex vessel shape and enter up to 32 level breakpoints where the corresponding volume is known. The values corresponding to 100% and 0% levels must be entered. The breakpoints can be ordered from top to bottom, or the reverse. Example (values for example purposes only) Breakpoint number Level value 19.5 500 3000 19.5 8000 0.5 m 20 m Using Linearization via the Quick Start wizard Open the menu Device – Wizard - Quick Start: 1) 2) 3) In Step 1 – Identification, click on Read Data from Device, select language, and click on Next. In Step 2 – Application, select a volume application, for example Volume in a vessel, and click on Next. In Step 3 – Vessel Shape, choose the vessel shape option Linearization Table. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 45 mmmmm Volume value (l) SIMATIC PDM Break- Level point value no. (m) SIMATIC PDM mmmmm 4) In Step 4 – Ranges Linearization a) Enter parameter values. b) Click on Linearization. c) In the Linearization window click on the appropriate Breakpoint tab to open the dialog window. d) Enter the desired level and associated volume values1), and click on OK. Breakpoints 1 - 8 Note: The Reset button resets values to the values in the offline table. e) In the Step 4 window, click on NEXT. 1) Page 46 For display purposes we recommend entering values in ascending order (that is, the lowest values in level 1 and volume 1). SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 5) In Step 5 – Summary, check parameter values. Click on BACK to return and revise values, FINISH to save settings offline, or FINISH AND DOWNLOAD to save settings offline and transfer them to the device. Configuring a stillpipe application • • • • Launch the Quick Start wizard and follow steps 1 to 2. In step 2, select Application Type – Level in a vessel with stillpipe, Material – Liquid Low dK, and set the stillpipe diameter as desired. The wizard updates the propagation factor according to the pipe diameter, and enables the CLEF algorithm for low dK liquids (see Position Detect (2.8.4.2.) on page 127 for more detail). Continue through steps 3 to 5 then click on FINISH AND DOWNLOAD to save settings offline and transfer them to the device. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 47 mmmmm SIMATIC PDM The message Quick Start was successful will appear. Click on OK. Changing parameter settings using SIMATIC PDM Notes: • For a complete list of parameters, see Parameter Reference on page 78. • Clicking on Cancel during an upload from device to SIMATIC PDM will result in some parameters being updated. Many parameters are accessed via the 4-level menu in PDM. See Parameters accessed via pull-down menus below for the others. 1) SIMATIC PDM mmmmm 2) 3) Launch SIMATIC PDM, connect to SITRANS LR250, and upload data from the device. Adjust parameter values in the parameter value field then click on Enter. The status fields read Changed. Open the Device menu, click on Download to device, then use File – Save to save settings offline. The status fields are cleared. value fields Parameters accessed via pull-down menus Click on Device or View to open the associated pull-down menus. pull-down menus See Pull-down menus on page 49 for a table. Page 48 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Pull-down menus Device menus page Communication path View menus Process Variables Device Status Download to device Upload to PC/PG Update Diagnostic Status page 57 58 Toolbar Status bar Echo Profile Utilities Maintenance Wear 49 54 56 Select Analog Output 55 Self Test Loop Test 55 56 Configuration Flag Reset Master Reset 56 56 HART Communication 56 Update Echo Profile Utilities Open the menu Device – Echo Profile Utilities and click on the appropriate tab for easy access to: Echo profile on page 50 • View Saved Echo Profiles on page 50 • • TVT Shaper on page 51 Auto False Echo Suppression on page 52 • Echo Setup on page 54 • 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 49 mmmmm 42 SIMATIC PDM Wizard - Quick Start Echo profile Notes: • Double click on each axis to see the Xscale and Data Scale values. Right-click or Left-click on the axis and drag to reposition the scale. • After saving a profile click on OK, not the x button, to close the Echo Profile Utilities window, otherwise the profile will not be saved. SIMATIC PDM mmmmm • • • • In the Echo Profile Utilities window click on the tab Echo Profile. Click on the Measure button to update the profile. Select Standard resolution (loads 1 of every 8 points of the profile for a quick view) or Detailed resolution (loads all data points). Click on the Save button and in the new window enter a name and click on OK. Click on OK to exit. View Saved Echo Profiles To view a saved profile, click on the tab View Saved Echo Profiles. Resolution Echo Profile Time Based Storage Echo profile data logging You can store up to 50 profiles at a selected interval (maximum 60 minutes). Inside Echo Profile Utilities, in the Echo Profile Time Based Storage window: • Enter the desired interval between stored profiles. • Enter the desired number of profiles to be stored (maximum 50). • Click on Start. A message appears warning of the time delay and warning that all previous saved profiles will be overwritten. Click on OK to proceed. The new profiles will be saved with their date and time. • Click on the tab View Saved Echo Profiles to view the stored profiles Page 50 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 TVT Shaper Note: Double click on each axis to see the Xscale and Data Scale values. Right-click or Left-click on the axis and drag to reposition the scale. This feature allows you to manually adjust the TVT to avoid false echoes caused by obstructions. (For an explanation see Auto False Echo Suppression (2.8.7.1.) on page 130.) Open the menu Device – Echo Profile Utilities and click on the tab TVT Shaper TVT echo profile • • • • Click on Measure to refresh the echo profile and load the current TVT from the device. Change the position of the cursor on the TVT using the Point+ and Point– buttons: raise and lower the TVT using Offset+ and Offset–. Alternatively, enter values for Point and Offset directly into the dialog boxes. Click on Transfer to Device. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 51 mmmmm SIMATIC PDM cursor SIMATIC PDM mmmmm Auto False Echo Suppression Notes: • Make sure material level is below all known obstructions at the moment Auto False Echo Suppression is used to learn the echo profile. We recommend an empty or almost empty vessel. • Note the distance to material level when the environment is learned, and set Auto False Echo Suppression Range to a shorter distance to avoid the material echo being screened out. • Set Auto False Echo Suppression and Auto False Echo Suppression Range during startup, if possible. • If the vessel contains an agitator it should be running. • Before adjusting these parameters, rotate the instrument for best signal (lower false-echo amplitude). If you have a vessel with known obstructions, we recommend using Auto False Echo Suppression to prevent false echo detection. This feature can also be used if the device displays a false high level, or the reading is fluctuating between the correct level and a false high level. The device learns the echo profile over the whole measurement range and the TVT is shaped around all echoes present at that moment. (See Auto False Echo Suppression (2.8.7.1.) on page 130 for a more detailed explanation.) The learned TVT will be applied over a specified range. The default TVT is applied over the remainder of the measurement range. 1) 2) Page 52 Make sure the material level is below all known obstructions. Determine Auto False Echo Suppression Range. Measure the actual distance from the sensor reference point to the material surface using a rope or tape measure. Subtract 0.5 m (20") from this distance, and use the resulting value. SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 3) 4) 5) 6) 7) Open the menu Device – Echo Profile Utilities and click on the tab Auto False Echo Suppression. Enter the value for Auto False Echo Suppression Range and select On. Click on Learn. The message appears: ’This will learn a new echo profile. Once done it cannot be undone’. Click on OK. Once Auto TVT is complete click on Transfer to Device. To exit click on OK. Auto TVT is enabled and the learned TVT will be used. To turn Auto False Echo Suppression off or on, reopen the Auto False Echo Suppression window and click on Off or On. Before Auto False Echo Suppression Level (db) material level false echo echo marker After Auto False Echo Suppression Level (db) material level Auto False Echo Suppression Range false echo 7ML19985JE03 default TVT learned TVT echo marker SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 53 mmmmm TVT Hover Level SIMATIC PDM default TVT Echo Setup Provides quick access to echo profile parameters: SIMATIC PDM mmmmm Algorithm Position Detect Echo Threshold Damping Filter CLEF Range Response Rate Fill Rate/min. Empty Rate/min. Open the menu Device – Echo Profile Utilities and click on Echo Setup. Maintenance You can set schedules and reminders for: • device maintenance based on its projected lifetime • sensor maintenance based on its projected lifetime • service • calibration To set Device/Sensor Maintenance schedules: 1) Page 54 Open the menu Device – Maintenance, and click on the Remaining Device/Sensor Lifetime tab. SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 2) 3) 4) 5) Modify desired values, and click on Write. Click on Read, to see the effects of your modification. If desired, set reminders for either or both of Reminder 1 (Required)/Reminder 2 (Demanded). Click on Snooze to add a year to the Total Expected Device Life. To set Service/Calibration schedules: 1) 2) 3) 4) Allows you to set the mA Output to report Level, Distance. See Current Output Function on page 84 for an illustration. If a volume application is selected, mA Output is automatically set to Volume. (See Analog Output on page 132 for more details.) 1) 2) 3) 4) Open the menu Device – Select Analog Output. The Select Analog Output window displays the current setting: click on OK. Select a different setting and click on OK. The Select Analog Output window displays the new setting: click on OK. Self Test Checks memory (RAM and Flash). If there are no errors, returns the message ’Self Test OK.’ If errors are found, returns the message ’Self Test Fails’. Open the menu Device – Self Test, select the option Yes and click on OK. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 55 mmmmm Select Analog Output SIMATIC PDM 5) Open the menu Device – Maintenance, and click on the Service/Calibration Schedule tab. Modify desired values, and click on Write. Click on Read, to see the effects of your modification. If desired, set reminders for either or both of Reminder 1 (Required)/Reminder 2 (Demanded). Click on Service/Calibration Performed to reset the schedule. Loop Test Note: The simulated AO (Analog Output) value influences output to the control system. Allows you to input a simulated value (4 mA, 20 mA, or a user-defined value) in order to test the functioning of the mA connections during commissioning or maintenance of the device. (The range is 3.56 mA to 22.6 mA: see mA Output Value (2.6.6.) on page 86.) SIMATIC PDM mmmmm To simulate a user-defined mA value: 1) Open the menu Device – Loop Test. 2) Select Other, enter the new value, and click on OK. The message ’Field Device fixed at [new value]’ appears. Click on OK. The Loop Test window remains open. 3) When you are ready to end simulation, select End and click on OK to return the device to the actual output value. Configuration Flag Reset To reset the configuration flag to zero, open the menu Device – Configuration Flag Reset and perform a reset. Master Reset Factory Defaults Factory Defaults resets all parameters to the default settings with the following exceptions: • Device Address • Write Protect and PIN to unlock • Learned TVT curve 1) 2) Open the menu Device – Master Reset, select Yes, and click on OK to perform a reset to Factory Defaults. After the reset is complete upload parameters to the PC/PG. (If you are performing a reset after replacing the device with a different instrument, do not upload parameters to the PC/PG). Wear Reports the number of hours the device has been operating, and the number of times it has been powered up. Open the menu Device – Wear to view: • Powered Days • Power-on Resets HART Communication Sets the number of request/response preambles (default 5). We recommend you do not change this value. Diagnostics You can monitor level/volume trends, electronics temperature, and device status. Page 56 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Process Variables To compare outputs in real time open the menu View – Process Variables and click on Overview to see reading (level, space, distance, volume); analog output; device status; and current electronics temperature. To see highest and lowest electronics temperatures, navigate to Level Meter > Maintenance and Diagnostics > Electronics Temperature. Open the menu View – Process Variables and click on Trend. space distance 4 trend lines can be monitored: (distinguished by color in SIMATIC PDM). volume level 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 57 mmmmm SIMATIC PDM Trend Device Status SIMATIC PDM mmmmm Open the menu View – Device Status to view Diagnostics, Device Status, Hardware/ Firmware (HW/FW) Status, and Maintenance status. update diagnostics In the Diagnostics window, click on Update diagnostics to update diagnostic information and refresh linked icons. Update Open the menu View – Update to refresh the screen. Security A password option protects security and communication control parameters from modification by a maintenance user. When you open a project the User dialog window provides two options: maintenance or specialist. If a password has been set it will not be possible to open the project as a specialist without it. A maintenance user will be able to open the project without a password but will not have access to security and communication control parameters. 1) 2) 3) Page 58 Open a project, double-click on the device icon, and in the User window select Specialist. Open the menu Options – Settings and click on the Password tab. Enter a new password and re-enter it in the Confirmation window. Click on OK. SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 59 mmmmm SIMATIC PDM 7ML19985JE03 Operating via AMS Device Manager AMS Device Manager is a software package used to commission and maintain SITRANS LR250 and other process devices. Please consult the operating instructions or online help for details on using AMS Device Manager. (You can find more information at http://www.emersonprocess.com/AMS/.) Application Guides for setting up Siemens HART devices with AMS Device Manager are available on our website at: www.siemens.com/processautomation. Functions in AMS Device Manager Note: While the device is in PROGRAM mode the output remains fixed and does not respond to changes in the device. AMS Device Manger mmmmm AMS Device Manager monitors the process values, alarms and status signals of the device. It allows you to display, compare, adjust, verify, and simulate process device data Parameters organized into three main function groups allow you to configure and monitor the device: • Configure/Setup • Device Diagnostics (read only) • Process Variables (read only) See AMS Menu Structure on page 73 for a chart1) and Changing parameter settings using AMS Device Manager on page 65 for more details. Features of AMS Device Manager The graphic interface in SITRANS LR250 makes monitoring and adjustments easy. Feature page Function Quick Start 63 Device configuration for simple applications Echo Profile 69 Echo profile viewing TVT 68 Screen out false echoes Linearization 64 Volume measurement in an irregular vessel Process Variables 71 Monitor process variables and level trend Security 70 1) Page 60 Protect security and communication parameters from modification by the maintenance user The menu structure for AMS Device Manager is almost identical to that for the LCD. SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Device Description (DD) SITRANS LR250 requires the DD for AMS Device Manager version 9.0. You can locate the DD in Device Catalog, under Sensors/Level/Echo/Siemens Milltronics/ SITRANS LR250. Check the product page of our website at: www.siemens.com/LR250, under Downloads, to make sure you have the latest version of AMS Device Manager. If you need to install a new DD see Configuring a new device below. Configuring a new device 1) 2) Check that you have the most recent DD, and if necessary download it from the product page listed above. Save the files to your computer, and extract the zipped file to an easily accessed location. Launch AMS Device Manager– Add Device Type, browse to the unzipped DD file and select it. Startup 1) 2) SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 61 mmmmm 7ML19985JE03 AMS Device Manger 3) Launch AMS Device Manager. (Application Guides for setting up HART devices with AMS Device Manager can be downloaded from the product page of our website at: www.siemens.com/LR250.) In Device Connection View right-click on the device icon and select Scan Device to upload parameters from the device. Double click the device icon to open the startup screen. The startup screen shows device identification details, and a navigation window on the left-hand side of the screen. Master Reset • • Navigate to Configure/Setup > Operation In the General field click on Master Reset and accept the option Factory Defaults. Pull-down menu access Action menu items A pull-down menu under Actions gives alternative access to several features. Scan Device • • Open the menu Actions – Scan Device. Scan Device uploads parameters from the device (synchronizes parameters). AMS Device Manger mmmmm Device configuration 1) Navigate to Configure/Setup > Operation and click to open the dialog window. Master Reset 2) 3) 4) Page 62 In the General field, click on Master Reset and perform a reset to Factory Defaults. Open the pull-down menu Actions – Scan Device to synchronize parameters (upload parameters from the device to AMS). Configure the device via the Quick Start wizard. SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Quick Start Wizard via AMS Device Manager Notes: • The layout of the dialog boxes shown may vary according to the resolution setting for your computer monitor • At each step, you can accept the default values without modification and click on the next step to proceed. • After modifying parameters click on Apply inside the Quick Start window to write the new values to the device. • Click on OK only if you wish to update all parameters to the device and close AMS. A Wizard provides an easy 5-step Quick Start procedure that configures the device for a simple application. Quick Start Step 1 – Identification 1) 2) 3) Navigate to Configure/Setup > Wizard > Quick Start. Click on Step 1. You can accept the default values without modification. (Description, Message, and Installation Date fields can be left blank.) If desired, make changes then click on Apply. 1) 2) 3) 1) Click on Step 2. Select the application type (Level, Space, Distance, or No Service1)) and the material (Liquid or Low dielectric liquid). Click on Apply. For details see Sensor Mode on page 133. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 63 mmmmm AMS Device Manger Step 2 – Application Type Step 3 – Vessel Shape 1) 2) 3) Click on Step 3. Select a predefined vessel shape. (To describe a more complex shape see Linearization below.) Click on Apply. Step 4 – Range 1) 2) 3) 4) 5) 6) Click on Step 4. Change units if desired (in meters by default). Set High and Low Calibration points. To convert the reading from level to volume enter a value for Maximum Volume. If a vessel shape with parabolic ends has been selected, set dimensions A and L. Click on Apply. Step 5 – Summary Check parameter settings, and click on Cancel to abort, or Apply to transfer values to the device. Linearization AMS Device Manger mmmmm You can use the linearization feature to define a more complex vessel shape and enter up to 32 level breakpoints where the corresponding volume is known. The values corresponding to 100% and 0% levels must be entered. The breakpoints can be ordered from top to bottom, or the reverse. (See Linearization on page 45 for an example.) Using Linearization via the Quick Start wizard 1) 2) 3) 4) 5) Navigate to Configure/Setup > Wizard > Quick Start. In Step 1 – Identification make any desired modifications and click on Apply. In Step 2 – Application Type select a level application and liquid as a material. In Step 3 – Vessel Shape, choose the vessel shape option Linearization Table. In Step 4 – Range Setup enter a value for maximum volume. Breakpoints max. volume Page 64 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 6) 7) 8) Click on the Breakpoints tab and enter values for level and volume for up to 32 breakpoints. Navigate to Configure/Setup > Setup > Linearization and click on Characteristic to preview the characteristic curve of the vessel breakpoints. In Step 5 – Summary check parameter values. Click on the appropriate step menu to return and revise values, or click on a different menu to exit Quick Start. Changing parameter settings using AMS Device Manager Notes: • For a complete list of parameters, see Parameter Reference on page 78. • For more detailed explanations of the parameters listed below see the pages referenced. 1) 2) Adjust parameter values in the parameter value field in Configure/Setup view, then click on Apply to write the new values to the device. The parameter field will display in yellow until the value has been written to the device. Click on OK only if you wish to update all parameters and exit AMS. Operation General: • • • Select Analog Output (see Select Analog Output on page 55) D/A Trim Master Reset (see Master Reset on page 56) Simulation/Test • • 7ML19985JE03 Self Test (see Self Test on page 55) Loop Test (see Loop Test on page 56) SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 65 mmmmm AMS Device Manger Navigate to Configure/Setup > Operation and click on Operation to open the dialog window for access to: Setup Note: For more detailed explanations of the parameters listed below see the pages referenced. AMS Device Manger mmmmm Sensor Navigate to Configure/Setup > Setup and click on Sensor for access to: General [see Sensor (2.2.) on page 79] • • • • • Units Operating Mode Material Damping Filter Antenna (read only) Calibration [see Calibration (2.3.) on page 80] • • • Low Calibration Point High Calibration Point Sensor Offset Rate [see Rate (2.4.) on page 81] • • • Response Rate Fill rate/minute Empty rate/minute Fail-safe [see Fail-safe (2.5.) on page 83] • • • Page 66 Material level Timer Level SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Analog Output Scaling Navigate to Configure/Setup > Setup and click on Analog Output Scaling for access to: mA Output Function Start of scale Full Scale Control Range (lower limit) Control Range (upper limit) Signal Processing 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 67 mmmmm • • • • • AMS Device Manger Analog Output Scaling [see Analog Output Scaling (2.6.) on page 84] Signal Processing (continued) General Navigate to Configure/Setup > Setup > Signal Processing and click on General for access to: Range [see Signal Processing (2.8.) on page 90] • • • Near Range Far Range Propagation Factor Echo Select [see Echo select (2.8.4.) on page 91] • • • • Algorithm Position Detect Echo Threshold CLEF Range Sampling [see Sampling (2.8.5.) on page 92] • • • • Echo Lock Sampling Up Sampling Down Echo Lock Window AMS Device Manger mmmmm Signal Quality • • • • Confidence Echo Strength Noise Average Noise Peak TVT Modify the TVT to screen out false echoes [see Auto False Echo Suppression (2.8.7.1.) on page 130]. Page 68 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Navigate to Configure/Setup > Setup > Signal Processing and click on TVT. Click on one of the two tabs to access the parameters listed: TVT Setup [see TVT setup (2.8.7.) on page 94] • • • • Auto False Echo Suppression Range Auto False Echo Suppression Hover Level Shaper Mode TVT Shaper • Shaper breakpoints 1 to 40. (Turn TVT Setup/Shaper Mode on to activate.) Manual TVT Curve Displays the effects of the TVT shaper modifications. Navigate to Configure/Setup > Setup > Signal Processing and click on Manual TVT Curve. Echo Profile • • Navigate to Configure/Setup > Setup > Signal Processing and click on Echo Profile. Select Standard operation for faster display. Local Display Maintenance and Diagnostics 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 69 mmmmm Navigate to Maintenance and Diagnostics for access to: Remaining Device Lifetime [see Remaining Device Lifetime (4.2.) on page 99] • Lifetime expected • Remaining Lifetime • Time in Operation • Activation of Reminders • Reminder 1 before Lifetime (Required) • Reminder 2 before Lifetime (Demanded) Remaining Sensor Lifetime [see Remaining Sensor Lifetime (4.3.) on page 102] • Lifetime expected • Remaining Lifetime • Time in Operation • Activation of Reminders • Reminder 1 before Lifetime (Required) • Reminder 2 before Lifetime (Demanded) Service Schedule [see Service Schedule (4.4.) on page 105] • Service Interval • Time since last Service • Time until next Service • Activation of Reminders • Reminder 1 before Service (Required) • Reminder 2 before Service (Demanded) AMS Device Manger Navigate to Configure/Setup > Setup > Local Display for access to: • Language • LCD Fast Mode [see LCD Fast Mode (4.9.) on page 112] • LCD Contrast [see LCD Contrast (4.10.) on page 112] Calibration Schedule [see Calibration Schedule (4.5.) on page 108] • • • • • • Calibration Interval Time since last Calibration Time Until Next Calibration Activation of Reminders Reminder 1 before Calibration (Required) Reminder 2 before Calibration (Demanded) Electronic Temperature • • • Electronic Temperature Lowest Value Highest Value Wear (see Wear on page 56) • • Powered days Poweron Resets Communication AMS Device Manger mmmmm Navigate to Communication to read the following: Tag; Manufacturer’s ID; Device ID; Product ID; Device Revision; EDD Revision; Universal Command Security Navigate to Configure/Setup > Security to access: Remote Access [see Remote Access (6.1.) on page 113] Note: If access control is changed to limit remote access, it can only be reset via the handheld programmer. See Access Control (6.1.1.) on page 113. • • Write Protect (read only) Access Control Local Access [see Local Access (6.2.) on page 114] • • Local Write Protected PIN to Unlock See also Password Protection on page 72 Page 70 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Device Diagnostics Click on the Device Diagnostics bar at the bottom of the navigation window, for access to: Device Status Hardware/Firmware Status To compare outputs in real time click on Process Variables at the bottom of the navigation window. for access to: • • • Values (level, volume, space, distance) Analog Output Trend View Echo Profile 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 71 mmmmm Process Variables AMS Device Manger Process Variables Password Protection An AMS Device Manager administrator can configure the user to require a password. The use of passwords is recommended. A password should be assigned to the ’admin’ username immediately after installing AMS Device Manager. Each user is given an AMS Device Manager username and password and required to enter them when they start AMS Device Manager. Access to functions depends on the level of permissions granted. Login types • standard, local, or domain A standard user can change their password in AMS Device Manager. A Local or Domain Windows user cannot change their password using AMS Device Manager and must request their network administrator to do so. User Manager utility AMS Device Manger mmmmm Usernames, passwords, and permissions, are assigned to users by an AMS Device Manager administrator, using the User Manager utility on the Server Plus Station. Only a user with AMS Device Manager System Administration rights can log in to User Manager. To configure a new user/edit existing user: 1) 2) From the Windows taskbar select: Start > AMS Device Manager > User Manager. In the User Manager window click on Add User. The Add User Wizard dialog allows you to: • select a user type, standard (AMS Device Manager) or Window user. • enter the username and password, and set permissions • edit existing users Page 72 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 AMS Menu Structure Configure/Setup Identification Identification Tag Description Message Date Device Manufacturer Product Name Order Number Final Assembly Number Hardware Revision Firmware Revision Loader Revision EDD number Quick Start Step 1 (Identification) Step 2 (Application Type) STep 3 (Vessel Shape) Step 4 (Range) Step 5 (Summary) Operation General Select Analog Output D/A Trim Master Reset Simulation/Test Self Test Loop-Test Setup Sensor General Units Operating Mode Material Damping Filter Antenna 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 73 mmmmm AMS Device Manger Wizard Configure/Setup (continued) Calibration Low Calibration Point High Calibration Point’ Sensor Offset Rate Response Rate Fill rate/minute Empty rate/minute Fail-safe Timer Material Level Level Analog Output Scaling Analog Output Scaling mA Output Function Start of Scale Full Scale Control Range lower limit Control Range upper limit Linearization Linearization Vessel Shape Vessel dimensions Max. volume Dimension A Dimension L Characteristic Signal Processing General Range Near Range Far Range Propagation Factor Echo Select Algorithm Position Detect Echo Threshold CLEF Range Sampling Echo Lock Sampling Up Sampling Down Echo Lock Window. AMS Device Manger mmmmm Setup/Sensor (continued) Page 74 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Configure/Setup (continued) Setup/Signal Processing (continued) Signal Quality Confidence Echo Strength Noise average Noise Peak TVT TVT Setup Auto False Echo Suppression Range Auto False Echo Suppression Hover Level Shaper Mode TVT Shaper Manual TVT Curve Echo Profile Local Display Maintenance and Diagnostics Lifetime expected Remaining Lifetime Time in Operation Activation of Reminders Reminder 1 before Lifetime (Required) Reminder 2 before Lifetime (Demanded) Remaining Sensor Lifetime Lifetime expected Remaining Lifetime Time in Operation Activation of Reminders Reminder 1 before Lifetime (Required) Reminder 2 before Lifetime (Demanded) 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 75 mmmmm AMS Device Manger Remaining Device Lifetime Maintenance and Diagnostics (continued) Service Schedule Service Interval Time since last Service Total Service Interval minus Time Since Last Service Activation of Reminders Reminder 1 before Service (Required) Reminder 2 before Service (Demanded) Calibration Schedule Calibration Interval Time since last Calibration Total Until Next Calibration Activation of Reminders Reminder 1 before Calibration (Required) Reminder 2 before Calibration (Demanded) AMS Device Manger mmmmm Electronic Temperature Electronic Temperature Lowest Value Highest Value Wear Powered days Poweron Resets Communication Security Remote Access Write Protect Access Control Local Access Local Write Protected PIN to Unlock Page 76 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Notes SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 77 mmmmm AMS Device Manger 7ML19985JE03 Parameter Reference Notes: • Parameter names and menu structure are almost identical for SIMATIC PDM and the local user interface (LUI)1). • Default settings in the parameter tables are indicated with an asterisk (*) unless explicitly stated. • Mode toggles between PROGRAM and Measurement Modes. • For Quick Access to parameters via the handheld programmer, press Home , then enter the menu number, for example: 2.2.1. • In Navigation mode, ARROW keys navigate the menu in the direction of the arrow. • Press RIGHT arrow to open Edit Mode, or to save a modification. Parameters are identified by name and organized into function groups. See LCD menu structure on page 165 for a chart1). Parameters accessible via the handheld programmer are preceded by a number. Parameters not preceded by a number are accessible only via remote operation. For more details see: • Operating via SIMATIC PDM on page 40 Operating via AMS Device Manager on page 60 • Quick Start Wizard The Quick Start wizard provides an easy step-by-step procedure to configure the device for a simple application. Parameters mmmmm 1. Quick Start Notes: • Do not use the Quick Start wizard to modify individual parameters. (Perform customization only after the Quick Start has been completed.) • For access via remote operation see Quick Start Wizard via SIMATIC PDM on page 41 or Quick Start Wizard via AMS Device Manager on page 63. • For detailed instructions see Quick Start Wizard via the handheld programmer on page 36. 1.1. 1.2. 1.3. 1.4. 1) Page 78 Language Material Response Rate Units For AMS Device Manager the structure varies slightly. SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 1.5. 1.6. 1.7. 1.8. Operation Mode Low Calibration Point High Calibration Point Apply? (Apply changes) 2. Setup Note: Default settings in the parameter tables are indicated with an asterisk (*) unless explicitly stated. 2.1. Device 2.1.1. Hardware Revision Corresponds to the electronics hardware of the SITRANS LR250. 2.1.2. Firmware Revision Corresponds to the firmware that is embedded in the SITRANS LR250. 2.1.3. Loader Revision Corresponds to the software used to update the SITRANS LR250. 2.1.4. Order Option Read only. Displays the device type: standard or NAMUR NE 43-compliant. 2.2. Sensor 2.2.1. Units Sensor measurement units. m, cm, mm, ft, in Values Default: m 2.2.2. Sensor Mode Distance High Calibration Space Point sensor value sensor reference point (see Dimensions on page 12 and Flanged Horn with extension on page 14) Level NO SERVICE LEVEL SPACE Description Reference point Measurement and associated loop current are not updated, and the device defaults to Fail-safe modea). n/a Low Calibration Point (process empty level) Distance to material surface DISTANCE a) 7ML19985JE03 High Calibration Point (process full level) Sensor Reference Point See Material Level (2.5.1.) for more detail. SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 79 mmmmm Mode Parameters Far Range Low Calibration Point 2.2.3. Material Automatically configures the device to operate in the chosen application type, by changing one or more of the following parameters: Propagation Factor (2.8.3.), Position Detect (2.8.4.2.), and/or CLEF Range (2.8.4.4.). * LIQUID Options Related parameters a) LIQUID LOW DKa) (low dielectric liquid – CLEF algorithm enabled) Propagation Factor (2.8.3.) Position Detect (2.8.4.2.) CLEF Range (2.8.4.4.) dK < 3.0 You can configure each of the related parameters, to suit your particular application. 2.2.4. Damping Filter The time constant for the damping filter. The damping filter smooths out the response to a sudden change in level. This is an exponential filter and the engineering unit is always in seconds (see Damping on page 132 for more detail). Range: 0 to 100.000 s Values Default: 10.000 s Antenna Read only. Identifies horn configuration (Near Range (blanking) distance is automatically adjusted to suit). 2.3. Calibration Note: We recommend using the Quick Start wizard to configure the device. 2.3.1. Low Calibration Pt. Parameters mmmmm Distance from sensor reference point 1) to Low Calibration Point. Units are defined in Units (2.2.1.) 1) Page 80 Values Range: 0 to 20 m. Default 20.00 m Related parameters Units (2.2.1.) Far Range (2.8.2.) The point from which level measurement is referenced (see Sensor Mode (2.2.2.) for an illustration). SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 2.3.2. High Calibration Pt. Distance from sensor reference point1) to High Calibration Point. Units are defined in Units (2.2.1.). Values Range: 0 to 20 m. Default 0.00 m Related parameters Units (2.2.1.) Near Range (2.8.1.) When setting the High Calibration Point value, note that echoes are ignored within Near Range (2.2.1.11). 2.3.3. Sensor Offset A constant offset that can be added to or subtracted from sensor value1) to compensate if the sensor reference point has shifted. (For example, this could result from adding a thicker gasket or reducing the standoff/nozzle height.) Values Range: -99.999 to 99.999. Default: 0.00 m Related parameters Units (2.2.1.) 2.4. Rate Note: Default settings in the parameter tables are indicated with an asterisk (*) unless explicitly stated. 2.4.1. Response Rate Note: Changing Response Rate resets Fill Rate (2.4.2.), Empty rate (2.4.3.), and Damping Filter (2.2.4.). Sets the reaction speed of the device to measurement changes. Response Rate (2.4.1.) Slow Fill Rate (2.4.2.) Empty rate (2.4.3.) Damping Filter (2.2.4.) 0.1 m/min (0.32 ft/min) 10 s Medium 1.0 m/min (3.28 ft/min) 10 s Fast 10.0 m/min (32.8 ft/min) 0s The value produced by the echo processing which represents the distance from sensor reference point to the target. (see Sensor Mode (2.2.2.) on page 79 for an illustration). 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 81 mmmmm 1) Parameters Use a setting just faster than the maximum filling or emptying rate (whichever is faster). 2.4.2. Fill Rate Defines the maximum rate at which the reported sensor value1) is allowed to increase. Allows you to adjust the SITRANS LR250 response to increases in the actual material level. Fill Rate is automatically updated whenever Response Rate is altered. Range: 0 to 99999 m / min. Response Rate (2.4.1.) Options Slow Fill Rate 0.1 m/min (0.32 ft/min) Medium 1.0 m/min (3.28 ft/min) Fast 10.0 m/min (32.8 ft/min) Altered by: Response Rate (2.4.1.) Related parameters Units (2.2.1.) Enter a value slightly greater than the maximum vessel-filling rate, in units per minute. 2.4.3. Empty rate Defines the maximum rate at which the reported sensor value2) is allowed to decrease. Adjusts the SITRANS LR250 response to decreases in the actual material level. Empty Rate is automatically updated whenever Response Rate is altered. Range: 0 to 99999 m / min. Response Rate (2.4.1.) Parameters mmmmm Options Slow Empty Rate 0.1 m/min (0.32 ft/min) Medium 1.0 m/min (3.28 ft/min) Fast 10.0 m/min (32.8 ft/min) Altered by: Response Rate (2.4.1.) Related parameters Units (2.2.1.) Enter a value slightly greater than the vessel’s maximum emptying rate, in units per minute. 1) The value produced by the echo processing which represents the distance from sensor reference point to the target (see Sensor Mode (2.2.2.) on page 79 for an illustration). 2) The value produced by the echo processing which represents the distance from sensor reference point to the target (see Sensor Mode (2.2.2.) on page 79 for an illustration). Page 82 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 2.5. Fail-safe Note: Default settings in the parameter tables are indicated with an asterisk (*) unless explicitly stated. 2.5.1. Material Level Note: The default setting depends whether your device is a standard or NAMUR NE 43-compliant device. Defines the mA output to use when the Fail-safe Timer expires. STANDARD DEVICE HI Options 20.5 mA (max. mA Limit) LO 3.8 mA (min. mA Limit) HOLD Last valid reading (default 22.6 mA) VALUE User-selected value [defined in Level (2.5.3.)] NAMUR NE 43-COMPLIANT DEVICE HI 20.5 mA (max. mA Limit) LO Options 3.8 mA (min. mA Limit) HOLD Last valid reading VALUE User-selected value [defined in Level (2.5.3.): default 3.58 mA] 2.5.2. Timer Note: When a Loss of Echo occurs Material Level (2.5.1.) determines the material level to be reported when the Fail-safe timer expires. See Loss of Echo (LOE) on page 134 for more detail. Sets the time to elapse since the last valid reading, before the Fail-safe Level is reported. Values Range: 0.00 to 7200 seconds Default: 100 s 2.5.3. Level STANDARD Device Type Values 7ML19985JE03 Range 3.56 mA to 22.6 mA Default 22.60 mA NAMUR NE43COMPLIANT 3.58 mA SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 83 mmmmm Allows the user to define the mA value to be reported when the Fail-safe timer expires. Parameters Notes: • The default setting depends whether your device is a standard or NAMUR NE 43-compliant device. • Material Level (2.5.1.) must be set to VALUE to enable the Level value to be reported. 2.6. Analog Output Scaling 2.6.1. Current Output Function Notes: • Level, space, and distance, have different reference points. • Use caution when changing Current Output Function while the device is connected to a HART network. Current Output Function controls the primary value and the loop current for the device. • Current Output Function also affects the secondary, tertiary and quaternary variables in a HART network. Can be set to either Level, Space, Distance, or Volume. (The device can carry out a volume calculation only after a vessel shape has been specified.) Sensor ref. pt. Level Space High Cal. Point 20 mA 100% Distance Space 4 mA 0% 4 mA 0% Distance Level Low Cal. Pt. 4 mA 0% Reference point Description Level Low Calibration Point Space High Calibration Point measured as a percentage of the difference between High Calibration Point and Low Calibration Point Distance sensor reference point Volume converts a level measurement to a volume output Manual (LUI only) Parameters 20 mA 100% Options a) mmmmm 20 mA 100% a) measured as a percentage of Low Calibration Point allows mA Output Value (2.6.6.) to be set to a user-defined value Current Output Function must be set to Manual before modifying mA Output Value (2.6.6.). Remember to restore the previous Current Output Function setting after modifying mA Output Value. To view the mA reading in the secondary region of the LCD, press on the handheld programmer. To modify Current Output Function via SIMATIC PDM: • Page 84 Open the menu Device – Select Analog Output. (See Select Analog Output on page 55 for more detail.) SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 2.6.2. Start of Scale (4 mA Setpoint) Sets the process level corresponding to the 4 mA value. 4 mA always defaults to 0, and Current Output Function (2.6.1.) determines whether this is a Level, Space, Distance, or Volume measurement. (See Current Output Function (2.6.1.) for an illustration.) Range: –999999 to +999999 • • Values Default: 0.00 m (set to value corresponding to 0% as defined by Current Output Function) Related Parameters Units (2.2.1.) Current Output Function (2.6.1.) Enter the reading that is to correspond to a 4 mA output. Units are defined in Units (2.2.1.) for Level, Space, or Distance. Units are unspecified for Volume. 2.6.3. Full Scale (20 mA Setpoint) Sets the process level corresponding to the 20 mA value. 20 mA always defaults to 100%, and Current Output Function (2.6.1.) determines whether this is a Level, Space, or Distance measurement. (See Current Output Function (2.6.1.) for an illustration.) Range: –999999 to +999999 • • Values Default: 20.00 m (set to value corresponding to 100% as defined by Current Output Function) Related Parameters Units (2.2.1.) Current Output Function (2.6.1.) Enter the reading that is to correspond to a 20 mA output. Units are defined in Units (2.2.1.) for Level, Space, or Distance. Units are unspecified for Volume. 2.6.4. Control Range: lower limit (Min. mA limit) Prevents the mA output from dropping below this minimum level for a measurement value. This does not restrict the Fail-safe or Manual settings. Range: 3.8 to 20.5 (mA) Default: 3.80 (mA) 2.6.5. Control Range: upper limit (Max. mA limit) Prevents the mA output from rising above this maximum level for a measurement value. This does not restrict the Fail-safe or Manual settings. Values 7ML19985JE03 Range: 3.8 to 20.5 (mA) Default: 20.50 (mA) SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 85 mmmmm Parameters Values 2.6.6. mA Output Value Allows you to use a simulated value to test the functioning of the loop. You can enter 4 mA, 20 mA, or any other user-defined value within the range. Range: 3.56 mA to 22.6 mA Values Read Only unless Current Output Function (2.6.1.) is set to Manual. Related parameter Current Output Function (2.6.1.) a) First set Current Output Function (2.6.1.) to Manual. b) Enter the desired mA value in mA Output Value. c) After completing the test, remember to reset Current Output Function (2.6.1.) to the previous setting. Via SIMATIC PDM: Open the menu Device – Loop Test. (For more detail, see Loop Test on page 56.) 2.7. Linearization 2.7.1. Volume Carries out a volume conversion from a level value. 2.7.1.1. Vessel Shape Defines the vessel shape and allows the LR250 to calculate volume instead of level. If None is selected, no volume conversion is performed. Select the vessel shape matching the monitored vessel or reservoir. Vessel Shape Parameters mmmmm Page 86 None LCD DISPLAY/ Description Also required NONE/ No volume calculation required N/A CYLINDER/ Flat end horizontal cylinder maximum volume SPHERE/ Sphere maximum volume SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Vessel Shape (cont’d) LCD DISPLAY/ Description LINEAR/ Upright, linear (flat bottom) maximum volume CONICAL BOT/ Conical or pyramidal bottom maximum volume, dimension A PARABOLIC BOT/Parabolic bottom HALF SPHERE BOT/ Half-sphere bottom 7ML19985JE03 maximum volume, dimension A FLAT SLOPED BOT/ Flat sloped bottom maximum volume, dimension A PARABOLIC ENDS/ Parabolic end horizontal cylinder maximum volume, dimension A, dimension L LINEAR TABLEa)/ Linearization table (level/volume breakpoints) maximum volume, tables 1-32 level and volume breakpoints Linearization Table must be selected in order for level/volume values [see Table 1-8 (2.7.2.)] to be transferred. SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 87 mmmmm a) maximum volume, dimension A Parameters Also required 2.7.1.2. Maximum Volume The maximum volume of the vessel. Enter the vessel volume corresponding to High Calibration Point. For example, if your maximum vessel volume is 8000 L, enter a value of 8000. Volume units are defined by the user but are not explicitly stated in the SITRANS LR250 Values Related Parameters 2.7.1.3. Range: 0.0000 to 99999 Default: 100.0 Low Calibration Pt. (2.3.1.) High Calibration Pt. (2.3.2.) Vessel Shape (2.7.1.1.) Dimension A The height of the vessel bottom when the bottom is conical, pyramidal, parabolic, spherical, or flat -sloped. If the vessel is horizontal with parabolic ends, the depth of the end. See Vessel Shape (2.7.1.1.) for an illustration. Values Related Parameters 2.7.1.4. Range: 0.0000 to 99999 mm Default: 0.0 Units (1.4.) Vessel Shape (2.7.1.1.) Dimension L Length of the cylindrical section of a horizontal parabolic end vessel. See Vessel Shape (2.7.1.1.) for an illustration. Values Related Parameters Range: 0.0000 to 99999 mm Default: 0.0 Units (1.4.) Vessel Shape (2.7.1.1.) 2.7.2. Table 1-8 If your vessel shape is more complex than any of the preconfigured shapes, you can define the shape as a series of segments. A value is assigned to each level breakpoint and a corresponding value is assigned to each volume breakpoint. Level values are defined in Units (2.2.1.). Volume units are defined by the user but are not explicitly stated in the SITRANS LR250. Parameters mmmmm Note: Linearization Table must be selected in Vessel Shape (2.7.1.1.) in order for level/volume values to be transferred. Level Values Volume Values Page 88 Range: 0.0000 to 99999 mm Default: 0.0 Range: 0.0000 to 99999 Default: 0.0 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Enter up to 32 level breakpoints, where the corresponding volume is known. The values corresponding to 100% and 0% levels must be entered. The breakpoints can be ordered from top to bottom, or the reverse. Breakpoints are grouped into four tables: Table 1-8, Table 9-16, Table 17-24, and Table 25-32. Entering breakpoints via SIMATIC PDM: • See Using Linearization via the Quick Start wizard on page 45. Entering breakpoints via the handheld programmer: a) The default unit for level values is m: to change it navigate to Setup (2.) > Sensor (2.2.) > Units (2.2.1.), and select the desired unit. b) Navigate to Setup (2.) > Linearization (2.7.) > Maximum Volume (2.7.1.2.), and enter the value. c) Go to the appropriate table for the particular breakpoint you wish to adjust: for example, go to Table 1-8 for breakpoint 1. d) Under Table 1-8, go to Level 1 (2.7.2.1.) to enter the level value for the breakpoint 1. e) Under Table 1-8, go to Volume 1 (2.7.2.2.) to enter the volume value for the breakpoint 1 f) Repeat steps c) to e), till values have been entered for all required breakpoints. 2.7.2.1. a) b) c) Level 1 Press RIGHT arrow to open Edit mode. Enter level value and press RIGHT arrow to accept it. Press Down ARROW to move to corresponding volume breakpoint. 2.7.2.2. a) b) c) Volume 1 Press RIGHT arrow to open Edit mode. Enter volume value and press RIGHT arrow to accept it. Press Down ARROW to move to next level breakpoint. 500 3000 19.5 8000 2.7.3. Table 9-16 2.7.4. Table 17-24 2.7.5. Table 25-32 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 89 mmmmm Parameters Example (values are for example purposes only) Level Breakpoint value Breakpoint number Level value Volume (m) value (l) 19.5 Number 2.8. Signal Processing Note: Default settings in the parameter tables are indicated with an asterisk (*) unless explicitly stated. 2.8.1. Near Range The range in front of the device (measured from the sensor reference point) within which any echoes will be ignored. This is sometimes referred to as blanking or a dead zone. The factory setting is 50 mm past the end of the horn, and the range is dependent on the horn type. Range: 0 to 20 m (0 to 65.6 ft) Values Default depends on antenna. Examples: 1.5" horn 4" horn with 100 mm extension 0.185 m (7.28") 0.270 m (10.62") Related Units (1.4.) parameters 2.8.2. Far Range Allows the material level to drop below Low Calibration Point without generating a Loss of Echo (LOE) state. See Sensor Mode (2.2.2.) on page 79 for an illustration. Values Related parameters Range: Min. = Low Calibration Pt. Max. = 23 m (75.45 ft) Default: Value for Low Calibration Pt. + 1 m (3.28 ft) Units (1.4.) Parameters mmmmm Use this feature if the measured surface can drop below the Low Cal. Point in normal operation. Page 90 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 2.8.3. Propagation Factor Notes: • When operating in a stillpipe, values for CLEF Range (2.8.4.4.) on page 92, and for the propagation factor, should be set according to the pipe size. See the table below. • For reliable results the horn size must be close to the pipe size. Compensates for the change in microwave velocity due to propagation within a metal stillpipe instead of in free space. Range: 0.3 to 1.5 depending on pipe size. Values Default: 1.0000 Nominal Pipe Sizea) 40 mm (1.5”) 50 mm (2”) 80 mm (3”) 100 mm (4”) Propagation Factor 0.9828 0.990 0.991 0.9965 CLEF Range (2.8.4.4.) settings a) Low Cal Pt. – Low Cal Pt. – Low Cal Pt. – 700 mm 700 mm 1000 mm Low Cal Pt. – 1000 mm Since pipe dimensions may vary slightly, the propagation factor may also vary. 2.8.4. Echo select 2.8.4.1. Algorithm Selects the algorithm to be applied to the echo profile to extract the true echo. Options tF true First echo Largest echo BLF Best of First or Largest echo 2.8.4.2. Position Detect Defines where on the echo the distance measurement is determined. See Position Detect (2.8.4.2.) on page 127 for more detail. Center Hybrid (Center and CLEF) CLEF (Constrained Leading Edge Fit) Related parameters CLEF Range (2.8.4.4.) If the vessel bottom is being reported as the level instead of the actual material level (at low level conditions), or if the dielectric constant of the liquid to be monitored is less than 3, we recommend setting Position to Hybrid and CLEF Range (2.8.4.4.) to 0.5 m (1.64 ft). 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 91 mmmmm Parameters Options 2.8.4.3. Echo Threshold Sets the minimum echo confidence that the echo must meet in order to prevent a Loss of Echo condition and the expiration of the Fail-safe (LOE) timer. When Confidence (2.8.6.1.) exceeds Echo Threshold (2.8.4.3.), the echo is accepted as a valid echo and is evaluated. Values Related Parameters Range: 0 to 99 Default: 5 Timer (2.5.2.) Use this feature when an incorrect material level is reported. 2.8.4.4. CLEF Range Used mainly to allow correct level reporting for low dK materials which may otherwise cause an incorrect reading in an empty or almost empty vessel. CLEF range is the level below which the CLEF algorithm is used when Hybrid is selected in Position Detect (2.8.4.2.). Above that point the Center algorithm is used. For more detail see Position Detect (2.8.4.2.) on page 127). Values Related parameters Range: 0 to 20 m (0 to 65.6 ft) Default: 0.00 m Position Detect (2.8.4.2.) In applications with low dK materials we recommend setting CLEF Range to 0.5 m (1.64 ft) and Position Detect (2.8.4.2.) to Hybrid. 2.8.5. Sampling Provides a method of checking the reliability of a new echo before accepting it as the valid reading, based on numbers of samples above or below the currently selected echo. Echo Lock Note: Ensure the agitator is always running while SITRANS LR250 is monitoring the vessel, to avoid stationary blade detection. Parameters mmmmm 2.8.5.1. Selects the measurement verification process. Lock Off Options Maximum Verification (not recommended for radar) * Material Agitator Total Lock (not recommended for radar) Related parameters Fill Rate (2.4.2.) Empty rate (2.4.3.) Sampling Up (2.8.5.2.) Sampling Down (2.8.5.3.) For radar applications, Material Agitator is the most often-used setting, to avoid agitator blade detection. Page 92 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 2.8.5.2. Sampling Up Specifies the number of consecutive echoes that must appear above the echo currently selected, before the measurement is accepted as valid. Values 2.8.5.3. Range: 1 to 50 Default: 5 Sampling Down Specifies the number of consecutive echoes that must appear below the echo currently selected, before the measurement is accepted as valid. Values Range: 1 to 50 Default: 2 2.8.6. Echo Quality 2.8.6.1. Confidence Indicates echo reliability: higher values represent better echo quality. The display shows the echo confidence of the last measurement. Echo Threshold (2.8.4.3.) defines the minimum criterion for echo confidence. Values (view only) Related Parameters 0 to 99 ---- Shot not used Echo Threshold (2.8.4.3.) Open the menu Device – Echo Profile Utilities and click on the tab Echo Profile. 2.8.6.2. Echo Strength Displays the absolute strength (in dB above 1 µV rms) of the echo selected as the measurement echo. Values (view only) –20 to 99 Open the menu Device – Echo Profile Utilities and click on the tab Echo Profile. 2.8.6.3. Noise Average SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 93 mmmmm 7ML19985JE03 Parameters Displays the average ambient noise (in dB above 1 µV rms) of a noise profile. Noise level is a combination of transient noise and receiving circuitry. After a measurement, the values from the previous noise shot will be displayed. 2.8.7. TVT setup Note: Default settings in the parameter tables are indicated with an asterisk (*) unless explicitly stated. 2.8.7.1. Auto False Echo Suppression Used together with Auto False Echo Suppression Range (2.8.7.2.) to screen out false echoes in a vessel with known obstructions. A ’learned TVT’ (time varying threshold) replaces the default TVT over a specified range. See Auto False Echo Suppression (2.8.7.1.) on page 130 for a more detailed explanation. Notes: • Make sure material level is below all known obstructions when Auto False Echo Suppression is used to learn the echo profile. (An empty or almost empty vessel is recommended.) • Note the distance to material level when Auto False Echo learns the environment. Set Auto False Echo Suppression Range to a shorter distance to avoid the material echo being screened out. • Set Auto False Echo Suppression and Auto False Echo Suppression Range during startup, if possible. • If the vessel contains an agitator it should be running. • Before adjusting these parameters, rotate the instrument for best signal (lower false-echo amplitude). Before Auto False Echo Suppression TVT Hover Level Parameters mmmmm Level (db) default TVT material level false echo echo marker a) b) Page 94 Determine Auto False Echo Suppression Range. Measure the actual distance from the sensor reference point to the material surface using a rope or tape measure. Subtract 0.5 m (20") from this distance, and use the resulting value. SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 After Auto False Echo Suppression material level Level (db) Auto False Echo Suppression Range learned TVT false echo default TVT echo marker To set Auto False Echo Suppression via SIMATIC PDM: Open the menu Device – Echo Profile Utilities and click on the tab Auto False Echo Suppression. (For more detailed instructions see Auto False Echo Suppression on page 52.) To set Auto False Echo Suppression via the handheld programmer: OFF Options * ON Default TVT will be used. ’Learned’ TVT will be used. LEARN ’Learn’ the TVT. c) d) e) Page 95 mmmmm SITRANS LR250 (HART) – INSTRUCTION MANUAL Parameters 7ML19985JE03 Go to Auto False Echo Suppression Range (2.8.7.2.) and enter the value calculated in step b). Go to Auto False Echo Suppression (2.8.7.1.) and press RIGHT arrow to open Edit Mode Select Learn. The device will automatically revert to On (Use Learned TVT) after a few seconds. 2.8.7.2. Auto False Echo Suppression Range Specifies the range within which Learned TVT is used (see Auto False Echo Suppression (2.8.7.1.) on page 130 for more detail). Values Related parameters a) b) c) d) 2.8.7.3. Range: 0.00 to 20.00 m Default: 1.00 m Units (1.4.) Calculate range according to Auto False Echo Suppression (2.8.7.1.) steps a) and b). Press RIGHT arrow to open Edit mode. Enter the new value and press RIGHT arrow to accept it. Set Auto False Echo Suppression (2.8.7.1.). Hover Level Defines how high the TVT (Time Varying Threshold) is placed above the noise floor of the echo profile, as a percentage of the difference between the peak of the largest echo in the profile and the noise floor. See Before Auto False Echo Suppression on page 94 for an illustration. Values Range: 0 to 100% Default: 40% When the device is located in the center of the vessel, the TVT hover level may be lowered to increase the confidence level of the largest echo. 2.8.7.4. Shaper Mode Enables/disables the TVT shaper. Options ON OFF Notes: • The range is –100 to 100 bits. With 2 bits per dB this gives a range of –50 to 50 dB. • Shaper Mode (2.8.7.4.) must be turned ON in order for TVT shaper points to be transferred Parameters mmmmm 2.8.8. TVT shaper Adjusts the TVT (Time Varying Threshold) at a specified range (breakpoint on the TVT). This allows you to reshape the TVT to avoid unwanted echoes. There are 40 breakpoints arranged in 5 groups. (We recommend using SIMATIC PDM to access this feature.) Page 96 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 To use TVT shaper via SIMATIC PDM: a) Go to Level Meter > Setup > Signal Processing > TVT setup > Shaper Mode and select On. b) Open the menu Device – Echo Profile Utilities and click on TVT Shaper. For more detail see page 51. To use TVT shaper via LUI (local user interface): a) Go to Shaper Mode (2.8.7.4.) and select On. b) Go to TVT Breakpoint 1-9 (2.8.8.1.). c) Open Shaper 1 and enter the TVT Offset value (between –50 and 50). d) Go to the next Shaper point and repeat steps c) and d) till all desired breakpoint values have been entered. 2.8.8.1. TVT Breakpoint 1-9 Values 2.8.8.2. Default: 0 dB Range: –50 to 50 dB Default: 0 dB TVT Breakpoint 28-36 Values 2.8.8.5. Range: –50 to 50 dB TVT Breakpoint 19-27 Values 2.8.8.4. Default: 0 dB TVT Breakpoint 10-18 Values 2.8.8.3. Range: –50 to 50 dB Range: –50 to 50 dB Default: 0 dB TVT Breakpoint 37-40 Values Range: –50 to 50 dB Default: 0 dB 2.8.9. Measured Values Read only. Allows you to view measured values for diagnostic purposes Level Measurement 2.8.9.2. Space Measurement 2.8.9.3. Distance Measurement 2.8.9.4. Volume Measurement The value for level. The value for space. The value for distance. The value for volume. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 97 mmmmm 2.8.9.1. Parameters To access measured values via SIMATIC PDM: Open the menu View – Process Variables. 3. Diagnostics 3.1. Echo Profile Allows you to request the current echo profile either locally via the handheld programmer, or remotely via SIMATIC PDM, or AMS Device Manager. (For more detail see Echo Processing on page 126.) To request a profile via SIMATIC PDM open the menu Device – Echo Profile Utilities. (For more detail see Echo Profile Utilities on page 49.) To request a profile via the handheld programmer: a) In PROGRAM mode, navigate to LEVEL METER > DIAGNOSTICS (3) > ECHO PROFILE (3.1) b) Press RIGHT arrow to request a profile. (For more detail see Requesting an Echo Profile on page 38.) 3.2. Electronics Temperature 3.2.1. Current Internal Temperature Read only. Displays (in degrees C) the current temperature on the circuit board recorded by the internal electronics. For access via SIMATIC PDM open the menu View – Process Variables and check the field Electronics Temperature. 3.2.2. Highest value Read only. Displays (in degrees C) the maximum temperature recorded by the internal electronics. The high and low values are maintained over a power cycle. Via SIMATIC PDM navigate to Maintenance and Diagnostics > Electronics Temperature. 3.2.3. Lowest value Parameters mmmmm Read only. Displays (in degrees C) the minimum temperature recorded by the internal electronics. The high and low values are maintained over a power cycle. Via SIMATIC PDM navigate to Maintenance and Diagnostics > Electronics Temperature. Page 98 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 4. Service Note: Default settings in the parameter tables are indicated with an asterisk (*) unless explicitly stated. 4.1. Master Reset Note: Following a reset to Factory Defaults, complete reprogramming is required. Resets all parameter to factory defaults, with the following exceptions: • • • Device Address (5.1.) remains unchanged. Write Protect (6.2.1.) and PIN to Unlock (6.2.2.) values are not reset. Auto False Echo Suppression (2.8.7.1.) learned TVT is not lost. Options Idle or Done (Return to previous menu) Factory Defaults To perform a reset to factory defaults via SIMATIC PDM, open the menu Device – Master Reset and click on Factory Defaults. 4.2. Remaining Device Lifetime Notes: • Default settings in the parameter tables are indicated with an asterisk (*) unless explicitly stated. • Four sets of parameters allow you to monitor the Device/Sensor Lifetimes and set up Maintenance/Service schedules, based on operating hours instead of a calendar-based schedule. See also Remaining Sensor Lifetime (4.3.), Service Schedule (4.4.), and Calibration Schedule (4.5.). • Performing a reset to Factory Defaults will reset all the Maintenance Schedule parameters to their factory defaults. • The device operates in years. To view Remaining Device Lifetime parameters in hours or days (via SIMATIC PDM only) see Lifetime Expected (4.2.1.). The device tracks itself based on operating hours and monitors its predicted lifetime. You can modify the expected device lifetime, set up schedules for maintenance reminders, and acknowledge them. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 99 mmmmm To access these parameters via SIMATIC PDM: • Open the menu Device – Maintenance and select the Remaining Device Lifetime tab. • After modifying values/units as required, click on Write to accept the change, and Read to view the effect of the change. • Click on Snooze to add a year to the Total Expected Device Life. Parameters The maintenance warnings and reminders are available through HART communications. This information can be integrated into an Asset Management system. For optimal use, we recommend that you use SIMATIC PCS7 Asset Management Software in conjunction with SIMATIC PDM. Time Units Optionsa) a) Hours; days; years Default: years Selectable only via SIMATIC PDM. 4.2.1. Lifetime Expected Note: The device always operates in years. Changing the units affects only the parameter view of the Remaining Device Lifetime parameters in SIMATIC PDM. Allows you to override the factory default. Unitsa): hours, days, years Range: 0 to 20 years Default: 10.00 years Parameters mmmmm Values a) Units are selectable only via SIMATIC PDM. 4.2.2. Time in Operation Read only. The amount of time the device has been operating. 4.2.3. Remaining Lifetime Read only. Lifetime Expected (4.2.1.) less Time in Operation (4.2.2.). Page 100 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 4.2.4. Reminder Activation Note: To modify this parameter via SIMATIC PDM it must be accessed via the pull-down menu Device – Maintenance. Allows you to enable a maintenance reminder. Reminder 1 (Maintenance Required) Options Reminder 2 (Maintenance Demanded) Reminders 1 and 2 * OFF a) First set the values in Reminder 1 (Required) (4.2.5.)/Reminder 2 (Demanded) (4.2.6.). b) Select the desired Reminder Activation option. 4.2.5. Reminder 1 (Required) If Remaining Lifetime (4.2.3.) is equal to or less than this value, the device generates a Maintenance Required reminder. Range: 0 to 20 years Values Default: 0.164 years a) Modify values as required. b) Set Reminder Activation (4.2.4.) to the desired option. 4.2.6. Reminder 2 (Demanded) If Remaining Lifetime (4.2.3.) is equal to or less than this value, the device generates a Maintenance Demanded reminder. Values Range: 0 to 20 years Default: 0.019 years a) Modify values as required. b) Set Reminder Activation (4.2.4.) to the desired option. Indicates which level of maintenance reminder is active. In SIMATIC PDM, open the menu View – Device Status, click on the Maintenance tab, and check the Device Lifetime Status window. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 101 mmmmm Parameters 4.2.7. Maintenance Status 4.2.8. Acknowledge Status Indicates which level of maintenance reminder has been acknowledged. In SIMATIC PDM, open the menu View – Device Status, click on the Maintenance tab, and check the Device Lifetime Status window. 4.2.9. Acknowledge Acknowledges the current maintenance reminder. To acknowledge a reminder via SIMATIC PDM: a) Open the menu View – Device Status and click on the tab Maintenance. b) In the Device Lifetime section, click on Acknowledge Warnings. To acknowledge a reminder via the handheld programmer: a) Press RIGHT arrow twice to open parameter view and activate Edit Mode. b) Press RIGHT arrow to acknowledge the reminder. 4.3. Remaining Sensor Lifetime Notes: • Default settings in the parameter tables are indicated with an asterisk (*) unless explicitly stated. • Four sets of parameters allow you to monitor the Device/Sensor Lifetimes and set up Maintenance/Service schedules, based on operating hours instead of a calendar-based schedule. See also Remaining Device Lifetime (4.2.), Service Schedule (4.4.), and Calibration Schedule (4.5.). • Performing a reset to Factory Defaults will reset all the Maintenance Schedule parameters to their factory defaults. • The device operates in years. To view Remaining Sensor Lifetime parameters in hours or days (via SIMATIC PDM only) see Lifetime Expected (4.3.1.). Parameters mmmmm The device monitors the predicted lifetime of the sensor (the components exposed to the vessel environment). You can modify the expected sensor lifetime, set up schedules for maintenance reminders, and acknowledge them. To access these parameters via SIMATIC PDM: • Open the menu Device – Maintenance and select the Remaining Sensor Lifetime tab. • After modifying values/units as required, click on Write to accept the change, and Read to view the effect of the change. • Click on Snooze to add a year to the Total Expected Sensor Life. • Click on Sensor Replaced to restart the timer and clear any fault messages. Page 102 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Time Units Optionsa) a) Hours; days; years Default: years Selectable only via SIMATIC PDM. 4.3.1. Lifetime Expected Note: The device always operates in years. Changing the units affects only the parameter view of Remaining Sensor Life parameters in SIMATIC PDM. Allows you to override the factory default. Unitsa): hours, days, years Values Range: 0 to 20 years Default: 10.00 years Units are selectable only via SIMATIC PDM. The amount of time the sensor has been operating. Can be reset to zero after performing a service or replacing the sensor. To reset to zero: • In SIMATIC PDM, open the menu Device – Maintenance, click on the Remaining Sensor Lifetime tab, and click on Sensor Replaced to restart the timer and clear any fault messages. • Via the handheld programmer, manually reset Time in Operation (4.3.2.) to zero. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 103 mmmmm 4.3.2. Time in Operation Parameters a) 4.3.3. Remaining Lifetime Read only. Lifetime Expected (4.3.1.) less Time in Operation (4.3.2.). 4.3.4. Reminder Activation Note: To modify this parameter via SIMATIC PDM it must be accessed via the pull-down menu Device – Maintenance. Allows you to enable a maintenance reminder. Reminder 1 (Maintenance Required) Options Reminder 2 (Maintenance Demanded) Reminders 1 and 2 * OFF a) First set the values in Reminder 1 (Required) (4.3.5.)/Reminder 2 (Demanded) (4.3.6.). b) Select the desired Reminder Activation option. 4.3.5. Reminder 1 (Required) If Remaining Lifetime (4.3.3.) is equal to or less than this value, the device generates a Maintenance Required reminder. Range: 0 to 20 years Values Default: 0.164 years a) Modify values as required. b) Set Reminder Activation (4.3.4.) to the desired option. 4.3.6. Reminder 2 (Demanded) If Remaining Lifetime (4.3.3.) is equal to or less than this value, the device generates a Maintenance Demanded reminder. Range: 0 to 20 years Default: 0.019 years a) Modify values as required. Parameters mmmmm Values b) Set Reminder Activation (4.3.4.) to the desired option. 4.3.7. Maintenance Status Indicates which level of maintenance reminder is active. In SIMATIC PDM, open the menu View – Device Status, click on the Maintenance tab, and check the Sensor Lifetime Status window. Page 104 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 4.3.8. Acknowledge Status Indicates which level of maintenance reminder has been acknowledged. In SIMATIC PDM, open the menu View – Device Status, click on the Maintenance tab and check the Sensor Lifetime Status window. 4.3.9. Acknowledge Acknowledges the current maintenance reminder. To acknowledge a reminder via SIMATIC PDM: a) Open the menu View – Device Status and click on the Maintenance tab. b) In the Sensor Lifetime section click on Acknowledge Warnings. To acknowledge a reminder via the handheld programmer: a) Press RIGHT arrow twice to open parameter view and activate Edit Mode. b) Press RIGHT arrow to acknowledge the reminder. 4.4. Service Schedule Notes: • Four sets of parameters allow you to monitor the Device/Sensor Lifetimes and set up Maintenance/Service schedules, based on operating hours instead of a calendar-based schedule. See also Remaining Device Lifetime (4.2.), Remaining Sensor Lifetime (4.3.), and Calibration Schedule (4.5.). • Performing a reset to Factory Defaults will reset all the Maintenance Schedule parameters to their factory defaults. • The device operates in years. To view Service Interval parameters in hours or days (via SIMATIC PDM only) see Service interval (4.4.1.). The device tracks service intervals based on operating hours and monitors the predicted lifetime to the next service. You can modify the Total Service Interval, set schedules for maintenance reminders, and acknowledge them. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 105 mmmmm To access these parameters via SIMATIC PDM: • Open the menu Device – Maintenance and select the Service Schedule tab. • After modifying values/units as required, click on Write to accept the change, and Read to view the effect of the change. • Click on Service Performed to restart the timer and clear any fault messages. (see next page for an illustration) Parameters The maintenance warnings and reminders are communicated to the end user through status information. This information can be integrated into any Asset Management system. For optimal use, we recommend that you use SIMATIC PCS7 Asset Management Software in conjunction with SIMATIC PDM. Time Units Optionsa) a) Hours; days; years Default: years Selectable only via SIMATIC PDM. 4.4.1. Service interval Note: The device always operates in years. Changing the units affects only the parameter view of the Service Interval parameters in SIMATIC PDM. User-configurable recommended time between product inspections. Unitsa): hours, days, years Values Range: 0 to 20 years Default: 1.0 year Parameters mmmmm a) Units are selectable only via SIMATIC PDM. 4.4.2. Time since Last Service Time elapsed since last service. Can be reset to zero after performing a service. To reset to zero: • In SIMATIC PDM, open the menu Device – Maintenance, click on the Service Schedule tab, and click on Service Performed to restart the timer and clear any fault messages. • Via the handheld programmer, manually reset Time since Last Service (4.4.2.) to zero. Page 106 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 4.4.3. Time until Next Service Read only. Service interval (4.4.1.) less Time since Last Service (4.4.2.). 4.4.4. Reminder Activation Note: To modify this parameter via SIMATIC PDM it must be accessed via the pull-down menu Device – Maintenance. Allows you to enable a maintenance reminder. * Timer OFF ON - no reminders checked ON - Reminder 1 (Maintenance Required) checked Values ON - Reminders 1 and 2 checked ON - Reminder 2 (Maintenance Demanded) checked a) First set the values in Reminder 1 (Required) (4.4.5.)/Reminder 2 (Demanded) (4.4.6.). b) Select the desired Reminder Activation option. 4.4.5. Reminder 1 (Required) If Time until Next Service (4.4.3.) is equal to or less than this value, the device generates a Maintenance Required reminder. Values Range: 0 to 20 years Default: 0.164 years a) Modify values as required. b) Set Reminder Activation (4.4.4.) to the desired option. 4.4.6. Reminder 2 (Demanded) If Time until Next Service (4.4.3.) is equal to or less than this value, the device generates a Maintenance Demanded reminder. Values Range: 0 to 20 years Default: 0.019 years 4.4.7. Maintenance Status Indicates which level of maintenance reminder is active. Open the menu View – Device Status, click on the Maintenance tab and check the Service Schedule Status window. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 107 mmmmm Parameters a) Modify values as required. b) Set Reminder Activation (4.4.4.) to the desired option. 4.4.8. Acknowledge Status Indicates which level of maintenance reminder has been acknowledged. Open the menu View – Device Status, click on the Maintenance tab and check the Service Schedule Status window. 4.4.9. Acknowledge Acknowledges the current maintenance reminder. To acknowledge a reminder via SIMATIC PDM: a) Open the menu View – Device Status and click on the Maintenance tab. b) In the Service Schedule Status section click on Acknowledge Warnings. To acknowledge a reminder via the handheld programmer: a) Press RIGHT arrow twice to open parameter view and activate Edit Mode. b) Press RIGHT arrow to acknowledge the reminder. 4.5. Calibration Schedule Notes: • Default settings in the parameter tables are indicated with an asterisk (*) unless explicitly stated. • Four sets of parameters allow you to monitor the Device/Sensor Lifetimes and set up Maintenance/Service schedules, based on operating hours instead of a calendar-based schedule. See also Remaining Device Lifetime (4.2.), Remaining Sensor Lifetime (4.3.), and Service Schedule (4.4.). • Performing a reset to Factory Defaults will reset all the Maintenance Schedule parameters to their factory defaults. • The device operates in years. To view Calibration Interval parameters in hours or days (via SIMATIC PDM only) see Calibration Interval (4.5.1.). Parameters mmmmm The device tracks calibration intervals based on operating hours and monitors the predicted lifetime to the next calibration. You can modify the Total Calibration Interval, set schedules for maintenance reminders, and acknowledge them. To access these parameters via SIMATIC PDM: • Open the menu Device – Maintenance and select the Calibration Schedule tab. • After modifying values/units as required, click on Write to accept the change, and Read to view the effect of the change. • Click on Calibration Performed to restart the timer and clear any fault messages. Page 108 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Time Units Optionsa) a) Hours; days; years Default: years Selectable only via SIMATIC PDM. 4.5.1. Calibration Interval Note: The device always operates in years. Changing the units affects only the parameter view of the Calibration Interval parameters in SIMATIC PDM. User-configurable recommended time between product calibrations. Unitsa): hours, days, years Values Range: 0 to 20 years 7ML19985JE03 Units are selectable only via SIMATIC PDM. SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 109 mmmmm a) Parameters Default: 1.0 year 4.5.2. Time since Last Calibration Time elapsed since last calibration. Can be reset to zero after performing a calibration. To reset to zero: • In SIMATIC PDM, open the menu Device – Maintenance, click on the Calibration Schedule tab, and click on Calibration Performed to restart the timer and clear any fault messages. • Via the handheld programmer, manually reset Time since Last Calibration (4.5.2.) to zero. 4.5.3. Time until Next Calibration Read only. Calibration Interval (4.5.1.) less Time since Last Calibration (4.5.2.). 4.5.4. Reminder Activation Note: To modify this parameter via SIMATIC PDM it must be accessed via the pull-down menu Device – Maintenance. Allows you to enable a maintenance reminder. * Timer OFF ON - no reminders checked ON - Reminder 1 (Maintenance Required) checked Values ON - Reminders 1 and 2 checked ON - Reminder 2 (Maintenance Demanded) checked a) First set the values in Reminder 1 (Required) (4.3.5.)/Reminder 2 (Demanded) (4.5.6.). b) Select the desired Reminder Activation option. 4.5.5. Reminder 1 (Required) Values Parameters mmmmm If Time until Next Calibration (4.5.3.) is equal to or less than this value, the device generates a Maintenance Required reminder. Range: 0 to 20 years Default: 0.164 years a) Modify values as required. b) Set Reminder Activation (4.5.4.) to the desired option. Page 110 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 4.5.6. Reminder 2 (Demanded) If Time until Next Calibration (4.5.3.) is equal to or less than this value, the device generates a Maintenance Demanded reminder. Values Range: 0 to 20 years Default: 0.019 years a) Modify values as required. b) Set Reminder Activation (4.5.4.) to the desired option. 4.5.7. Maintenance Status Indicates which level of maintenance reminder is active. In SIMATIC PDM, open the menu View – Device Status, click on the Maintenance tab and check the Calibration Schedule Status window. 4.5.8. Acknowledge Status Indicates which level of maintenance reminder has been acknowledged. In SIMATIC PDM, open the menu View – Device Status, click on the Maintenance tab and check the Calibration Schedule Status window. 4.5.9. Acknowledge Acknowledges the current maintenance reminder. To acknowledge a reminder via SIMATIC PDM: a) Open the menu View – Device Status and click on the Maintenance tab. b) In the Calibration Schedule Status section click on Acknowledge Warnings. To acknowledge a reminder via the handheld programmer: a) Press RIGHT arrow twice to open parameter view and activate Edit Mode. b) Press RIGHT arrow to acknowledge the reminder. In SIMATIC PDM, open the menu Device – Wear. 4.8. Power-on Resets The number of power cycles that have occurred since manufacture. In SIMATIC PDM, open the menu Device – Wear. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 111 mmmmm 4.7. Powered Hours Displays the number of hours the unit has been powered up since manufacture. Parameters 4.6. Manufacture Date The date of manufacture of the SITRANS LR250 (yy mm dd). 4.9. LCD Fast Mode Notes: • LCD Fast Mode takes effect only after 30 minutes of inactivity. (Each time the device is powered up, a further 30 minutes of inactivity is required.) • LCD Fast Mode affects Measurement mode only; it has no effect on Navigation mode. Enables a faster rate of measurement from the device by disabling most of the display area. Only the bar graph will be refreshed when LCD Fast Mode is set to ON. ON or OFF Values Default: OFF 4.10. LCD Contrast The factory setting is for optimum visibility at room temperature and in average light conditions. Extremes of temperature will lessen the contrast. Range: 0 (High contrast) to 20 (Low contrast). Default: 4 Values Adjust the value to improve visibility in different temperatures and light conditions. Change the value in small steps to ensure you can continue to read the display. 4.11. Memory Test Allows verification of the RAM, EEPROM, and Flash memory of the SITRANS LR250. LCD Display • Parameters mmmmm Handheld programmer entry • Page 112 IDLE No test in progress. BUSY Test in progress. PASS Memory test successful. FAIL Test failed. Err1 Test returned unexpected results. P Oxcafe Test passed with result data. F Oxcafe Test failed with result data. to Any numeric key from 1 to 9 activates test. Press RIGHT arrow to edit then press any numeric key from 1 to 9 to activate the test. The reading will display BUS and then the test result text. SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 5. Communication Note: Default settings in the parameter tables are indicated with an asterisk (*) unless explicitly stated. 5.1. Device Address Sets the device address or poll ID on a HART network. Any address other than 0 will cause the output current to be a fixed value, and the current will not indicate the reading. Range: 0 to 15 Values Default: 0 To reset Device Address via SIMATIC PDM: • Open the project in Process Device Network View then right-click on the device. Go to Object Properties > Connection to access the field Short Address. • 6. Security Note: Default settings in the parameter tables are indicated with an asterisk (*) unless explicitly stated. 6.1. Remote Access 6.1.1. Access Control Note: If access control is changed to limit remote access, it can only be reset via the handheld programmer. Enables /disables the read/write access to parameters via remote communications. Read only Options * Read Write SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 113 mmmmm 7ML19985JE03 Changes are permitted. Sets the status to Read only, with the potential for another HART device to change this parameter only, via remote communications. Parameters Restricted No changes are permitted via remote communications. 6.2. Local Access 6.2.1. Write Protect Note: This lock affects only the handheld programmer. A remote master can change configuration if Access Control (6.1.1.) is set to allow this. Prevents any changes to parameters via the handheld programmer. Range: 0 to 9999 Options • Unlock value (stored in PIN to Unlock (6.2.2.) Lock Off Any other value Lock On To turn Lock On, key in any value other than the Unlock Value stored in PIN to Unlock (6.2.2.). To turn Lock Off, key in the Unlock Value stored in PIN to Unlock (6.2.2.). • 6.2.2. PIN to Unlock Notes: • Do not lose your Unlock Value: it cannot be displayed once Write Protect (6.2.1.) has been set to a different value. • Valid only for operation via the handheld programmer. • A reset to Factory Defaults will not restore the unlock value at time of shipping. Stores the value to be entered in Write Protect (6.2.1.) to unlock programming. If Write Protect (6.2.1.) is set to a different value PIN to Unlock (6.2.2.) does not display the Unlock value Range: 0 to 9999 Parameters mmmmm Handheld Programmer Values Value when shipped: 1954. Not restored by a reset to Factory Defaults. –––– Display when Lock is on 7. Language Selects the language to be used on the LCD. Options English Deutsch Français Español Page 114 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Parameter Name (Parameter Number) Full Scale (20 mA Setpoint) (2.6.3.) Start of Scale (4 mA Setpoint) (2.6.2.) Access Control (6.1.1.) Algorithm (2.8.4.1.) Auto False Echo Suppression (2.8.7.1.) Auto False Echo Suppression Range (2.8.7.2.) CLEF Range (2.8.4.4.) Confidence (2.8.6.1.) Control Range: upper limit (Max. mA limit) (2.6.5.) Control Range: lower limit (Min. mA limit) (2.6.4.) Current Internal Temperature (3.2.1.) Current Output Function (2.6.1.) Damping Filter (2.2.4.) Device Address (5.1.) Dimension A (2.7.1.3.) Dimension L (2.7.1.4.) Distance Measurement (2.8.9.3.) Echo Lock (2.8.5.1.) Echo Profile (3.1.) Echo Quality (2.8.6.) Echo Strength (2.8.6.2.) Echo Threshold (2.8.4.3.) Empty rate (2.4.3.) Far Range (2.8.2.) Level (2.5.3.) Fill Rate (2.4.2.) Firmware Revision (2.1.2.) Hardware Revision (2.1.1.) High Calibration Pt. (2.3.2.) Highest value (3.2.2.) Hover Level (2.8.7.3.) Language (7.) LCD Contrast (4.10.) 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page Number 85 85 113 91 94 96 92 93 85 85 98 84 80 113 88 88 97 92 98 93 93 92 82 90 83 82 79 79 81 98 96 114 112 Page 115 mmmmm Note: Maintenance Parameters are not listed below. See Remaining Device Lifetime on page 99, Remaining Sensor Lifetime on page 102, Service Schedule on page 105, and Calibration Schedule on page 108 for those parameters. A: Parameter List Appendix A: Alphabetical Parameter List A: Parameter List mmmmm Parameter Name (Parameter Number) LCD Fast Mode (4.9.) Level Measurement (2.8.9.1.) Loader Revision (2.1.3.) Low Calibration Pt. (2.3.1.) Lowest value (3.2.3.) mA Output Value (2.6.6.) Manufacture Date (4.6.) Master Reset (4.1.) Material (2.2.3.) Material Level (2.5.1.) Maximum Volume (2.7.1.2.) Memory Test (4.11.) Control Range: lower limit (Min. mA limit) (2.6.4.) Near Range (2.8.1.) PIN to Unlock (6.2.2.) Position Detect (2.8.4.2.) Powered Hours (4.7.) Power-on Resets (4.8.) Propagation Factor (2.8.3.) Response Rate (2.4.1.) Sensor Mode (2.2.2.) Sensor Offset (2.3.3.) Space Measurement (2.8.9.2.) Timer (2.5.2.) Measured Values (2.8.9.) Units (2.2.1.) Vessel Shape (2.7.1.1.) Volume 1 (2.7.2.2.) Volume Measurement (2.8.9.4.) Write Protect (6.2.1.) Page 116 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page Number 112 97 79 80 98 86 111 99 80 83 88 112 85 90 114 91 111 111 91 81 79 81 97 83 97 79 86 89 97 114 7ML19985JE03 Appendix B: Troubleshooting Communication Troubleshooting 1) Check the following: • • • • There is power at the instrument. The LCD shows the relevant data. The device can be programmed using the handheld programmer. If any fault codes are being displayed see General Fault Codes on page 119 for a detailed list. Verify that the wiring connections are correct. 3) See the table below for specific symptoms. Corrective action The device cannot be programmed via the handheld programmer. • Ensure Write Protect (6.2.1.) on page 114 is set to the unlock value. • Ensure Write Protect (6.2.1.) on page 114 is set to the unlock value, then try setting the parameter via the handheld pro- You try to set a SITRANS LR250 parameter via remote communications but the parameter remains unchanged. grammer. • Ensure Access Control (6.1.1.) on page 113 is set to Read/ Write. • Some parameters can be changed only when the device is not scanning. Try pressing Mode to put the device into PROGRAM mode. If you continue to experience problems, go to our website at: www.siemens.com/LR250, and check the FAQs for SITRANS LR250, or contact your Siemens Milltronics representative. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 117 mmmmm Symptom B: Troubleshooting 2) Device Status Icons B: Troubleshooting mmmmm Icon Page 118 Priority Level Meaning • Maintenance alarm • Measurement values are not valid • Maintenance warning: maintenance demanded immediately • Measured signal still valid • Maintenance required • Measured signal still valid • Process value has reached an alarm limit • Process value has reached a warning limit • Process value has reached a tolerance limit • Configuration error • Device will not work because one or more parameters/components is incorrectly configured • Configuration warning • Device can work but one or more parameters/components is incorrectly configured • Configuration changed • Device parameterization not consistent with parameterization in project. Look for info text. • Manual operation (local override) • Communication is good; device is in manual mode. • Simulation or substitute value • Communication is good; device is in simulation mode or works with substitute values. • Out of operation • Communication is good; device is out of action. SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Priority Level Icon Meaning (cont’d) • Data exchanged • No data exchange • Write access enabled Notes: • If more than one fault is present, the device status indicator and text for each fault alternate at 2 second intervals. • Some faults cause the device to go to Fail-safe mode (Fault 52). These are indicated with an asterisk (*). General Fault Codes Code / Icon Meaning Corrective Action The device was unable to get a measurement within the Fail-safe LOE Timer period. Possible causes: faulty installation, antenna material buildup, foaming/other adverse process conditions, invalid calibration range. • Ensure installation details are correct. • Ensure no antenna material buildup. Clean if necessary. • Adjust process conditions to minimize foam or other adverse conditions. • Correct range calibration. • If fault persists, contact your local Siemens representative. Unable to collect profile because of a Repair required: contact your local Siepower condition that is outside the operatmens representative. ing range of the device. S: 0 S: 2 S: 3 Device is nearing its lifetime limit according to the value set in Maintenance Required Replacement is recommended. Limit. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 119 mmmmm General Fault Codes B: Troubleshooting • Write access disabled General Fault Codes (cont’d) B: Troubleshooting mmmmm Code / Icon Meaning Corrective Action S: 4 Device is nearing its lifetime limit according to the value set in Maintenance Demanded Replacement is recommended. Limit. S: 6 Sensor is nearing its lifetime limit according to the value set in Maintenance Required Replacement is recommended. Limit. S: 7 Sensor is nearing its lifetime limit according to the value set in Maintenance Demanded Replacement is recommended. Limit. S: 8 Service interval as defined in Maintenance Perform service. Required Limit has expired. S: 9 Service interval as defined in Maintenance Perform service. Demanded Limit has expired. S: 11 Internal temperature sensor failure. • Relocate device and/or lower process temperature enough to cool device. • Inspect for heat-related damage and Internal temperature of device has contact your local Siemens representaexceeded specifications: it is operating outtive if repair is required. side its temperature range. • Fault code will persist until a manual reset is performed using SIMATIC PEM or the LCD interface. S: 12 S: 17 S: 18 S: 28 Page 120 Repair required: contact your local Siemens representative. Calibration interval as defined in Maintenance Required Limit has expired. Perform calibration. Calibration interval as defined in Maintenance Demanded Limit has expired. Perform calibration. Internal device failure caused by a RAM memory error. Repair required: contact your local Siemens representative. SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 General Fault Codes (cont’d) Code / Icon EEPROM damaged. Repair required: contact your local Siemens representative. Flash error. Repair required: contact your local Siemens representative. Factory calibration for the internal temper- Repair required: contact your local Sieature sensor has been lost. mens representative. Factory calibration for the device has been Repair required: contact your local Sielost. mens representative. Factory calibration for the device has been Repair required: contact your local Sielost. mens representative. Unable to start microwave module. Cycle power. If fault persists, contact your local Siemens representative. Measurement hardware problem. Cycle power. If fault persists, contact your local Siemens representative. Failure in the device electronics. Cycle power. If fault persists, contact your local Siemens representative: repair required. Factory calibration for the radar receiver has been lost. Repair required: contact your local Siemens representative. No valid boot program detected: firmware corrupt. Repair required: contact your local Siemens representative. User configuration is invalid. One or more • Reconfigure the unit. of parameters: Low Calibration Point, High • Ensure the difference between High Calibration Point and Low Calibration Point is Calibration Point, Volume breakpoints, and/ not less than or equal to zero; do a Masor Auto False-Echo Suppression, are set to invalid values. ter Reset. S: 29 S: 31 S: 33 S: 34 S: 35 S: 36 S: 37 S: 38 S: 43 S: 45 S: 48 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 121 mmmmm Corrective Action B: Troubleshooting Meaning General Fault Codes (cont’d) Code / Icon Meaning Corrective Action EEPROM corrupt. Repair required: contact your local Siemens representative. EEPROM corrupt. Repair required: contact your local Siemens representative. EEPROM corrupt. Repair required: contact your local Siemens representative. S: 49 S: 50 B: Troubleshooting mmmmm S: 51 Fail-safe is activated. Possible causes: 1) hardware failure 2) memory failure 3) Fail-safe LOE timer expired– possible causes: faulty installation, antenna material buildup, foaming/other adverse process conditions, invalid calibration range. S: 52 S: 53 Configuration lost: one or more parameter settings have been lost. This may occur after a firmware upgrade causes user parameters to be reset. For 3): • Correct configuration; ensure installation is correct; • no antenna buildup; • adjust process conditions to minimize foaming/other adverse conditions; • correct calibration range. If fault persists, or for 1) and 2), contact your local Siemens representative. Restore user parameters using SIMATIC PDM. Operation Troubleshooting Operating symptoms, probable causes, and resolutions. Symptom Operation Troubleshooting Cause Action Display shows S: 0 LOE level or target is out of range • check specifications • check Low Calibration Pt. (2.3.1.) • increase Confidence (2.8.6.1.) Display shows S: 0 LOE material build-up on antenna • clean the antenna • re-locate SITRANS LR250 Page 122 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Symptom Operation Troubleshooting (cont’d) Cause Action Display shows S: 0 LOE antenna malfunction: • temperature too high • physical damage • excessive foam • multiple echoes • • • • • check Current Internal Temperature (3.2.1.) use foam deflector or stillpipe relocate use a defoamer set Algorithm (2.8.4.1.) to F (First echo) Reading does not change, but the level does SITRANS LR250 processing wrong echo, for example, vessel wall, or structural member • • • • re-locate SITRANS LR250 check nozzle for internal burrs or welds rotate instrument 90° use Auto False Echo Suppression (2.8.7.1.) if necessary: see Auto False Echo Suppression (2.8.7.1.) on page 130 Measurement is consistently off by a constant amount • setting for Low Calibration Pt. (2.3.1.) not correct • setting for Sensor Offset (2.3.3.) not correct • check distance from sensor reference point to Low Calibration Pt. (2.3.1.) • check Sensor Offset (2.3.3.) power error • check nameplate rating against voltage supply • check power wiring or source too much load resistance • change barrier type, or • remove something from the loop, or • increase supply voltage echo confidence weak • refer to Confidence (2.8.6.1.) • use Auto False Echo Suppression (2.8.7.1.) and Auto False Echo Suppression Range (2.8.7.2.) • use foam deflector or stillpipe liquid surface vortexed • decrease Fill Rate (2.4.2.) • relocate instrument to side pipe • increase confidence threshold in Echo Threshold (2.8.4.3.) material filling • re-locate SITRANS LR250 Screen blank Reading erratic 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 123 mmmmm • check to ensure nozzle is vertical • ensure end of antenna protrudes from end of nozzle • review Auto False Echo Suppression (2.8.7.1.) on page 130 • ensure Auto False Echo Suppression Range is set correctly B: Troubleshooting Display shows S: 0 LOE location or aiming: • poor installation • flange not level • Auto False Echo Suppression may be incorrectly applied Operation Troubleshooting (cont’d) Cause Action Symptom Fill Rate (2.4.2.) setting incorrect • increase measurement response if possible Reads correctly but occasionally reads high when • vessel is not full • detecting close range echo build up near top of vessel or nozzle • nozzle problem • clean the antenna • use Auto False Echo Suppression (2.8.7.1.) and Auto False Echo Suppression Range (2.8.7.2.) • material is within Near Range zone • multiple echoes processed Level reading lower than • decrease Near Range (2.8.1.) (minimum value depends on antenna type) • raise SITRANS LR250 • ensure Algorithm (2.8.4.1.) is set to F (First echo) actual material level • ensure Material (2.2.3.) selection is LIQUID LOW DK • set Position Detect (2.8.4.2.) to Hybrid • set CLEF Range (2.8.4.4.) to 0.5 m B: Troubleshooting mmmmm Reading response slow • vessel near empty and low dK material Page 124 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Appendix C: Maintenance SITRANS LR250 requires no maintenance or cleaning under normal operating conditions. Under severe operating conditions, the horn antenna may require periodic cleaning. If cleaning becomes necessary: • Note the antenna material and the process medium, and select a cleaning solution that will not react adversely with either. • Remove the instrument from service and wipe the antenna clean using a cloth and suitable cleaning solution. Unit Repair and Excluded Liability All changes and repairs must be done by qualified personnel, and applicable safety regulations must be followed. Please note the following: • • • • The user is responsible for all changes and repairs made to the device. All new components must be provided by Siemens Milltronics Process Instruments Inc. Restrict repair to faulty components only. Do not re-use faulty components. • If the antenna requires replacement due to damage, it may be replaced without need for re-calibration. Changing to a different antenna type may be performed by a Siemens authorized repair center. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 125 mmmmm • C: Maintenance Replacing the antenna Appendix D: Technical Reference Note: Where a number follows the parameter name (for example, Algorithm (2.8.4.1.) this is the parameter access number via the handheld programmer. See Parameter Reference on page 78 for a complete list of parameters. Principles of Operation SITRANS LR250 is a 2-wire 25 GHz pulse radar level transmitter for continuous monitoring of liquids and slurries1). Radar level measurement uses the time of flight principle to determine distance to a material surface. The device transmits a signal and waits for the return echo. The transit time is directly proportional to the distance from the material. Pulse radar uses polarized electromagnetic waves. Microwave pulses are emitted from the antenna at a fixed repetition rate, and reflect off the interface between two materials with different dielectric constants (the atmosphere and the material being monitored). Electromagnetic wave propagation is virtually unaffected by temperature or pressure changes, or by changes in the vapor levels inside a vessel. Electromagnetic waves are not attenuated by dust. SITRANS LR250 consists of an enclosed electronic circuit coupled to an antenna and process connection. The electronic circuit generates a radar signal (25 GHz) that is directed to the horn. The signal is emitted from the horn, and the reflected echoes are digitally converted to an echo profile. The profile is analyzed to determine the distance from the material surface to the sensor reference point2). This distance is used as a basis for the display of material level and mA output. Echo Processing D: Technical Reference mmmmm Process Intelligence The signal processing technology embedded in Siemens radar level devices is known as Process Intelligence. Process intelligence provides high measurement reliability regardless of the dynamically changing conditions within the vessel being monitored. The embedded Process Intelligence dynamically adjusts to the constantly changing material surfaces within these vessels. 1) The microwave output level is significantly less than that emitted from cellular phones. 2) See Dimensions on page 12 and Flanged Horn with extension on page 14. Page 126 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Process Intelligence is able to differentiate between the true microwave reflections from the surface of the material and unwanted reflections being returned from obstructions such as seam welds or supports within a vessel. The result is repeatable, fast and reliable measurement. This technology was developed as result of field data gained over some twenty years from more than 1,000,000 installations in many industries around the world. Higher order mathematical techniques and algorithms are used to provide intelligent processing of microwave reflection profiles. This “knowledge based” technique produces superior performance and reliability. Echo Selection Time Varying Threshold (TVT) A Time Varying Threshold (TVT) hovers above the echo profile to screen out unwanted reflections (false echoes). In most cases the material echo is the only one which rises above the default TVT. In a vessel with obstructions, a false echo may occur. See Auto False Echo Suppression (2.8.7.1.) on page 130 for more details. default TVT echo profile material level echo marker The device characterizes all echoes that rise above the TVT as potential good echoes. Each peak is assigned a rating based on its strength, area, height above the TVT, and reliability, amongst other characteristics. Algorithm (2.8.4.1.) Position Detect (2.8.4.2.) 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 127 mmmmm The echo position detection algorithm determines which point on the echo will be used to calculate the precise time of flight, and calculates the range using the calibrated propagation velocity (see Propagation Factor (2.8.3.) for values). There are three options: • Center • CLEF (Constrained Leading Edge Fit) • Hybrid D: Technical Reference The true echo is selected based on the setting for the Echo selection algorithm. Options are true First Echo, Largest Echo, or best of First and Largest. Center Uses center of the echo. Hybrid Uses the Center algorithm for the top part of the vessel, and the CLEF algorithm for the part nearest the vessel bottom, according to the setting for CLEF range. CLEF (Constrained Leading Edge Fit) • • Uses the leading edge of the echo. Is used mainly to process the echo from materials with a low dK value. In an almost empty flat-bottomed vessel, a low dK material may reflect an echo weaker than the echo from the vessel bottom. The echo profile shows these echoes merging. The device may then report a material level equal to or lower than empty The CLEF algorithm enables the device to report the level correctly. Example: CLEF off: Position set to Hybrid Vessel height: 1.5 m; CLEF range set to 0 (Center algorithm gives the same result.) default TVT material echo vessel bottom echo selected D: Technical Reference mmmmm echo marker Page 128 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Example: CLEF enabled Vessel height: 1.5 m; CLEF range set to 0.5 m default TVT material echo selected vessel bottom echo echo marker CLEF Range (2.8.4.4.) Determines the level below which the CLEF algorithm will be used. Above this level the Center algorithm is used. Echo Threshold (2.8.4.3.) Confidence (2.8.6.1.) describes the quality of an echo. Higher values represent higher quality. Echo Threshold defines the minimum confidence value required for an echo to be accepted as valid and evaluated. Echo Lock (2.8.5.1.) If the echo selected by Algorithm is within the Echo Lock window, the window is centered about the echo, which is used to derive the measurement. In radar applications, two measurement verification options are used: SITRANS LR250 responds immediately to a new selected echo (within the restrictions set by the Maximum Fill / Empty Rate), but measurement reliability is affected. A new measurement outside the Echo Lock Window must meet the sampling criteria before the window will move to include it. The other available options, Maximum Verification and Total Lock are not recommended for radar. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 129 mmmmm Material Agitator D: Technical Reference Lock Off Auto False Echo Suppression (2.8.7.1.) Notes: • For detailed instructions on using this feature via PDM see Auto False Echo Suppression on page 52. • For detailed instructions on using this feature via the handheld programmer see Auto False Echo Suppression (2.8.7.1.) on page 94. Auto False Echo Suppression is designed to learn a specific environment (for example, a particular vessel with known obstructions), and in conjunction with Auto False Echo Suppression Range to remove false echoes appearing in front of the material echo. The material level should be below all known obstructions at the moment when Auto False Echo Suppression learns the echo profile. Ideally the vessel should be empty or almost empty, and if an agitator is present, it should be running. The device learns the echo profile over the whole measurement range and the TVT is shaped around all echoes present at that moment. Auto False Echo Suppression Range (2.8.7.2.) Auto False Echo Suppression Range specifies the range within which the learned TVT is applied. Default TVT is applied over the remainder of the range. The learned TVT screens out the false echoes caused by obstructions. The default TVT allows the material echo to rise above it. Auto False Echo Suppression Range must be set to a distance shorter than the distance to the material level when the environment was learned, to avoid the material echo being screened out. Example before Auto False Echo Suppression sensor reference point D: Technical Reference mmmmm High Cal. Pt. =0 obstruction at 1.3 m default TVT false echo Page 130 material echo SITRANS LR250 (HART) – INSTRUCTION MANUAL material level at 3.2 m 7ML19985JE03 Example after Auto False Echo Suppression Auto False Echo Suppression Range default TVT material echo learned TVT Auto False Echo Suppression Range set to 2 m echo marker false echo Measurement Range Near Range (2.8.1.) Near Range programs SITRANS LR250 to ignore the zone in front of the antenna. The default blanking distance is 50 mm (1.97") from end of horn antenna. Near Range allows you to increase the blanking value from its factory default. But Auto False Echo Suppression (2.8.7.1.) is generally recommended in preference to extending the blanking distance from factory values. Far Range (2.8.2.) Far Range can be used in applications where the base of the vessel is conical or parabolic. A reliable echo may be available below the vessel empty distance, due to an indirect reflection path. Increasing Far Range to 30% or 40% can provide stable empty vessel readings. Measurement Response Response Rate (2.4.1.) limits the maximum rate at which the display and output respond to changes in the measurement. There are three preset options: slow, medium, and fast. Response Rate (2.4.1.) 7ML19985JE03 Fill Rate (2.4.2.)/ Empty rate (2.4.3.) Damping Filter (2.2.4.) Slow 0.1 m/min (0.32 ft/min) 10 s Medium 1.0 m/min (3.28 ft/min) 10 s Fast 10.0 m/min (32.8 ft/min) 0s SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 131 mmmmm Once the real process fill/empty rate (m/s by default) is established, a response rate can be selected that is slightly higher than the application rate. Response Rate automatically adjusts the filters that affect the output response rate. D: Technical Reference Note: Units are defined in Units (2.2.1.) and are in meters by default. Damping Damping Filter (2.2.4.) smooths out the response to a sudden change in level. This is an exponential filter and the engineering unit is always in seconds. In 5 time constants the output rises exponentially: from 63.2% of the change in the first time constant, to almost 100% of the change by the end of the 5th time constant. 4.5 3.5 Level (m) Damping example time constant = 2 seconds input (level) change = 2 m 2.5 1.5 0.5 Time (s) input (level) Series1 smoothed output Series2 Analog Output The mA Output (current output) is proportional to material level in the range 4 to 20 mA. 0% and 100% are percentages of the full-scale reading (m, cm, mm, ft, in). Typically mA output is set so that 4 mA equals 0% and 20 mA equals 100%. When SITRANS LR250 is put into PROGRAM mode (for example, by navigating through the menu) it stops updating the output of the device (local user interface and mA Output). It stores the most recent measurement, and holds the associated readings and mA signal output. The device reverts to the parameter last addressed during the previous program session. D: Technical Reference mmmmm When the device is returned to Measurement mode, the transceiver resumes operation. The reading and mA output default to the last measurement taken. The reading and associated outputs migrate to the current process level at a rate controlled by Response Rate (2.4.1.). If the device is left in PROGRAM mode for 10 minutes without input, it automatically reverts to Measurement mode. Page 132 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Sensor Mode This parameter controls the input. Depending on the reference point used, the measurement reports either Level, Space, or Distance. By default Sensor Mode is set to Level. Operation Description Measurement and associated loop current not being updated. Device defaults to Fail-safe modea). NO SERVICE a) Reference point LEVEL Distance to material surface Low Calibration Point (process empty level) SPACE Distance to material surface High Calibration Point (process full level) DISTANCE Distance to material surface Sensor Reference Point See Fail-safe Mode on page 134. You also have the option to put the device out of service, in which case the device defaults to Fail-safe mode, and the reported level depends on the device type. A standard device reports the last valid reading, and a NAMUR NE 43-compliant device reports the user-defined value for Material Level (3.58 mA by default). Sensor reference point Level Space 20 mA 100% High Cal. Pt. Space Distance 4 mA 0% 4 mA 0% Distance Level Low Cal. Pt 4 mA 0% 20 mA 100% 20 mA 100% When a volume application type is chosen, Sensor Mode remains as Level and the mA Output is automatically converted to Volume. To view the mA reading in the secondary region of the LCD, press programmer. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL on the handheld Page 133 mmmmm Current Output Function (2.6.1.) controls the mA output and applies any relevant scaling. By default it is set to Level. Other options are Space, Distance., and Volume. (The device can carry out a volume calculation only after a vessel shape has been specified.) D: Technical Reference Current Output Function Loss of Echo (LOE) A loss of echo (LOE) occurs when the calculated measurement is judged to be unreliable because the echo confidence value has dropped below the echo confidence threshold. Confidence (2.8.6.1.) describes the quality of an echo. Higher values represent higher quality. Echo Threshold (2.8.4.3.) defines the minimum confidence value required for an echo to be accepted as valid and evaluated. If the LOE condition persists beyond the time limit set in Timer (2.5.2.) the LCD displays the Service Required icon, and the text region displays the fault code S: 0 and the text LOE. If two faults are present at the same time, the fault code, error text, and error icon for each fault are displayed alternately. For example, Loss of Echo and Fail-safe. S: 0 LOE S: 52 Fail-safe Fail-safe Mode The purpose of the Fail-safe setting is to put the process into a safe mode of operation in the event of a fault or failure. The value to be reported in the event of a fault is selected so that a loss of power or loss of signal triggers the same response as an unsafe level. Timer (2.5.2.) determines the length of time a Loss of Echo (LOE) condition will persist before a Fail-safe state is activated. The default setting is 100 seconds. Material Level (2.5.1.) determines the material level to be reported when Timer (2.5.2.) expires, depending on the device type (standard or NAMUR NE 43-compliant.) STANDARD DEVICE HI D: Technical Reference mmmmm Options LO 20.5 mA (max. mA Limit) 3.8 mA (min. mA Limit) HOLD Last valid reading VALUE User-selected value defined in Level (2.5.3.) NAMUR NE 43-COMPLIANT DEVICE HI LO Options HOLD 20.5 mA (max. mA Limit) 3.8 mA (min. mA Limit) Last valid reading VALUE User-selected value Level (2.5.3.), default 3.58 mA Upon receiving a reliable echo, the loss of echo condition is aborted, the Service Required icon and error message are cleared, and the reading and mA output return to the current material level. Page 134 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Maximum Process Temperature Chart Flange Adapter versions of SITRANS LR250 WARNING: Internal temperature must not exceed 80 °C (176 °F). Notes: • The chart below is for guidance only. • The chart does not represent every possible process connection arrangement. For example, it will NOT apply if you are mounting SITRANS LR250 directly on a metallic vessel surface. • The chart does not take into consideration heating from direct sunshine exposure. Maximum Process Temperatures versus allowable ambient Ambient Temperature (oC) internal enclosure temperature ambient temperature process temperature Process Temperature (oC) process temperature Where the chart does not apply, please use your own judgement regarding the use of SITRANS LR250. See Current Internal Temperature (3.2.1.) on page 98 to monitor the Internal Temperature. If the internal temperature exceeds the maximum allowable limit, a sun shield or a longer nozzle may be required. SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 135 mmmmm D: Technical Reference 7ML19985JE03 Process Pressure/Temperature derating curves WARNINGS: Never attempt to loosen, remove or disassemble process connection or instrument housing while vessel contents are under pressure. This product is designated as a Pressure Accessory per Directive 97/ 23 / EC and is not intended for use as a safety device. Materials of construction are chosen based on their chemical compatibility (or inertness) for general purposes. For exposure to specific environments, check with chemical compatibility charts before installing. The user is responsible for the selection of bolting and gasket materials which will fall within the limits of the flange and its intended use and which are suitable for the service conditions. Improper installation may result in loss of process pressure and/or release of process fluids and/or gases. • • • • D: Technical Reference mmmmm • Notes: • The Process Device Tag shall remain with the process pressure boundary assembly1). In the event the instrument package is replaced, the Process Device Tag shall be transferred to the replacement unit. • SITRANS LR250 units are hydrostatically tested, meeting or exceeding the requirements of the ASME Boiler and Pressure Vessel Code and the European Pressure Equipment Directive. • The serial numbers stamped in each process connection body, (flange, threaded, or sanitary), provide a unique identification number indicating date of manufacture. Example: MMDDYY – XXX (where MM = month, DD = day, YY = year, and XXX= sequential unit produced) Further markings (space permitting) indicate flange configuration, size, pressure class, material, and material heat code. 1) 1) The process pressure boundary assembly comprises the components that act as a barrier against pressure loss from the process vessel: that is, the combination of process connection body and emitter, but normally excluding the electrical enclosure. Page 136 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Horn Antenna or Wave Guide WARNING: Never attempt to loosen, remove or disassemble process connection or instrument housing while vessel contents are under pressure. Note: Customer to provide adequate bolting and gasketing to retain vessel pressure and provide sufficient sealing. 1.5" and 2" Threaded Versions pressure (bar, gauge) Process Connection Series: • 51209 or 51251 series fittings. • Ensure your instrument has the process identification Tag showing one of this series, and 25517 or 25555 stamped on threaded fitting. process temperature (°C) 1.5”and 2" NPT/BSP G 50A, 80A and 100A Flanged Versions: JIS 10 k pressure (bar, gauge) 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 137 mmmmm process temperature (°C) JIS 10 k D: Technical Reference Process Connection Series: • 51242 or 51252 series flange. • Ensure your instrument has the process identification Tag showing one of this series, and 25546, 25547, 25580 or 25581 stamped on flange. WARNING: Never attempt to loosen, remove or disassemble process connection or instrument housing while vessel contents are under pressure. Note: Customer to provide adequate bolting and gasketing to retain vessel pressure and provide sufficient sealing. DN50, DN80, DN100, and DN150 Flanged Versions: PN16 pressure (bar, gauge) Process Connection Series: • 51242 or 51252 series flange. • Ensure your instrument has the Process Identification Tag showing one of this series, and 25547, 25581, 25656, or 25657 stamped on flange. process temperature (°C) PN16 pressure (bar, gauge) D: Technical Reference mmmmm DN50, DN80, DN100, and DN150 Flanged Versions: PN40 process temperature (°C) PN40 Page 138 Process Connection Series: • 51242 or 51252 series flange. • Ensure your instrument has the Process Identification Tag showing one of this series, and 25547, 25581, 25656, or 25657 stamped on flange. SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 WARNING: Never attempt to loosen, remove or disassemble process connection or instrument housing while vessel contents are under pressure. Note: Customer to provide adequate bolting and gasketing to retain vessel pressure and provide sufficient sealing. 2", 3", and 4" Flanged Versions: 150 lb pressure (bar, gauge) Process Connection Series: • 51242 or 51252 series flange. • Ensure your instrument has the process identification Tag showing one of this series, and 25546 or 25580 stamped on flange. process temperature (°C) 150 lb 2", 3", and 4" Flanged Versions: 300 lb pressure (bar, gauge) 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 139 mmmmm process temperature (°C) 300 lb D: Technical Reference Process Connection Series: • 51242 or 51252 series flange. • Ensure your instrument has the process identification Tag showing one of this series, and 25546 or 25580 stamped on flange. Loop power Typical Connection Drawing Note: Loop voltage is the voltage at the terminals of the power supply (not the voltage at the terminals of the device). loop resistance RL power supply loop voltage VL LR250 loop current IL Allowable operating area of SITRANS LR250 Curve 1 (General Purpose, Intrinsically Safe, Non-incendive) Loop Voltage versus Loop Resistance Power Supply Supply Requirements Requirements Power Loop Resistance –L RL Loop Resistance - R D: Technical Reference mmmmm 900 (30.0V, 845 ohms) 800 700 RL = 44.6 * VL - 493.4 600 500 (17.8V, 300 ohms) 400 300 ALLOWABLE OPERATING AREA RL = 272.7 * VL - 4554.1 200 100 (16.7V, 0 ohms) 15 17 19 Loop Page 140 21 23 25 27 29 Loop Voltage - V L Voltage – VL (Source Voltage) SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Curve 2 (Flameproof, Increased Safety, Explosion-proof) Loop Voltage versus Loop Resistance Power Supply Requirements Power Supply Requirements 400 RL = 14.88 * VL - 71.43 Loop Resistance - R Loop Resistance – RL (30.0V, 375 ohms) 350 300 (21.6V, 250 ohms) 250 200 RL = 73.53 * VL - 1338.24 ALLOWABLE OPERATING AREA 150 100 (18.2V, 0 ohms) 50 15 20 25 30 Loop Voltage – VL - V L Loop Voltage (Source Voltage) Startup Behavior Notes: • SITRANS LR250 is designed to start reliably with a power supply capable of delivering at least 25 mA. • When connected to a power supply with a current limit of < 25 mA, the LR250 may not start reliably. 40 Loop Power Supply without Current Limit 35 Current (mA) Current (mA) 30 25 20 Loop Power Supply with 25 mA Current Limit 15 10 10 current NoNo Current Limit limit 7ML19985JE03 12 14 16 18 20 Time (seconds) Time (seconds) 22 24 26 28 30 32 34 Current-limited power Current Limited Power Supply SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 141 mmmmm D: Technical Reference Typical Startup Current Appendix E: Application Examples Note: In the applications illustrated below, values are for example purposes only. You can use these examples as setup references. Enter the values in the parameter tables to select the corresponding functions. Configure the basic settings using the Quick Start wizard parameters. (These parameters are inter-related, and changes take effect only after you select YES to apply changes in the last step.) In each example, after performing a Quick Start, navigate to the other required parameters either via the handheld programmer, or using a Device Management tool (SIMATIC PDM or AMS Device Manager) and enter the appropriate values. Liquid resin in storage vessel, level measurement Note: Minimum distance from flange face to target is limited by Near Range (2.8.1.). sensor reference point 0.5 m High Cal Point To obtain level measurement/4 to 20 mA output proportional to resin levels: 100% Level 5m Low Calibration Pt. = 5 m (16.5 ft) from sensor reference point High Calibration Pt.= 0.5 m (1.64 ft) from sensor reference point Max.fill/empty rate = 0.2 m/min (0.65 ft/min) In the event of a loss of echo: Low Cal Point E: Application Examples mmmmm Parameter type 0% Level SITRANS LR250 is to go into Fail-safe High after 2 minutes. Parameter No. /Name Options/ Values Function Material (1.2.) LIQUID Response Rate (1.3.) MED Medium =1 m/minute Units (1.4.) meters Operation Mode (1.5.) LEVEL Level Quick Start Wizard parameters Low Calibration Point (1.6.) 5 m (16.5 ft) High Calibration Point (1.7.) 0.5 0.5 m (1.64 ft) Apply? (Apply changes) (1.8.) YES Transfers Quick Start settings to device. Independent parameters Timer (2.5.2.) 2 minutes Material Level (2.5.1.) HI Fail-safe level set to High Return to Measurement: press Mode Page 142 to start normal operation. SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Horizontal vessel with volume measurement Note: The minimum distance from the flange face to the target is limited by Near Range (2.8.1.). To obtain level measurement/4 to 20 mA output proportional to vessel volume in a chemical vessel: Low Calibration Point = 3.5 m (11.48 ft) from sensor reference point High Calibration Point = 0.5 m (1.64 ft) from sensor reference point Max. fill/empty rate = 0.2 m/min (0.65 ft/min) Select vessel shape, Parabolic Ends, and enter values for A and L, to obtain a volume reading instead of level. In the event of a loss of echo: SITRANS LR250 is to go into Fail-safe High after 2 minutes. sensor reference point 0.5 m High Cal Point 3.5 m Low Cal Point 100% = 8000 l volume reading = 0.8 m Parameter Parameter No./Name type Quick Start Wizard parameters Independent parameters Options/ Values = 0.8 m Function LIQUID Response Rate (1.3.) MED Medium =1 m/minute Units (1.4.) meters Operation Mode (1.5.) LEVEL Level is reported as Volume when a vessel shape is selected. Low Calibration Point (1.6.) 3.5 3.5 m (11.48 ft) High Calibration Point (1.7.) 0.5 0.5 m (1.64 ft) Apply? (Apply changes) (1.8.) YES Transfers Quick Start settings to device. Vessel Shape (2.7.1.1.) PARABOLIC ENDS Defines vessel shape. Maximum Volume (2.7.1.2.) 8000 8000 liters Dimension A (2.7.1.3.) 0.8 0.8 m (2.62 ft) Dimension L (2.7.1.4.) 6 m (19.68 ft) Timer (2.5.2.) 2 minutes Material Level (2.5.1.) HI Fail-safe level set to High to start normal operation. Page 143 mmmmm SITRANS LR250 (HART) – INSTRUCTION MANUAL E: Application Examples Material (1.2.) Return to Measurement: press Mode 7ML19985JE03 =6m Application with Stillpipe Notes: • Near Range (2.8.1.) (Blanking) will be set at the factory. Check the Process Device Tag for specific values. • Suitable pipe diameters are 40 mm (1.5”) to 100 mm (4”). • The pipe diameter must be matched with the horn size. Use the largest horn size that will fit the stillpipe/bypass pipe (see Dimensions on page 12). • See Mounting on a Stillpipe or Bypass Pipe on page 22 for installation guidelines. This application is to obtain a level measurement and corresponding 4 to 20 mA output proportional to the oil level in a fuel storage vessel. • Low Calibration Pt. is 5 m (16.5 ft) from the sensor reference point. • High Calibration Pt. is 0.5 m (1.65 ft) from the sensor reference point. • The stillpipe inside diameter is 50 mm (1.96"). • The maximum rate of filling or emptying is about 0.1 m (4")/min. vent hole sensor reference point 0.5 m High Cal. Pt. 50 mm I.D. 5m Low Cal. Pt. Parameter type Quick Start Wizard E: Application Examples mmmmm Independent parameters a) Parameter No./Name Options/ Values Material (1.2.) LIQUID LOW DK Function Response Rate (1.3.) MED Medium =1 m/minute Units (1.4.) meters Operation Mode (1.5.) LEVEL Level is reported as Volume when a vessel shape is selected. Low Calibration Point (1.6.) 5 m (16.5 ft) High Calibration Point (1.7.) 0.5 0.5 m (1.64 ft) Apply? (Apply changes) (1.8.) YES Transfers Quick Start settings to device. Propagation Factor (2.8.3.)a) 0.990 P.F. for a 50 mm (1.96") I.D. stillpipe Position Detect (2.8.4.2.) HYBRID CLEF Range (2.8.4.4.)a 4.3 4.3 m (14.10 ft) The recommended values for the propagation factor and for CLEF range are dependent on the stillpipe diameter. See Propagation Factor/Stillpipe Diameter on page 145 for values. Page 144 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Propagation Factor/Stillpipe Diameter Nominal Pipe Size a) Propagation Factor CLEF Range (2.8.4.4.) settings a) 40 mm (1.5”) 0.9828 Low Cal Pt. – 700 mm 50 mm (2”) 0.990 Low Cal Pt. – 700 mm 80 mm (3”) 0.991 Low Cal Pt. – 1000 mm 100 mm (4”) 0.9965 Low Cal Pt. – 1000 mm Since pipe dimensions may vary slightly, the propagation factor may also vary. SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 145 mmmmm E: Application Examples 7ML19985JE03 F: HART Communications mmmmm Appendix F: HART Communications Highway Addressable Remote Transducer, HART, is an industrial protocol that is superimposed on the 4-20 mA signal. It is an open standard, and full details about HART can be obtained from the HART Communication Foundation at www.hartcomm.org SITRANS LR250 can be configured over the HART network using either the HART Communicator 375 by Fisher-Rosemount, or a software package. The recommended software package is the SIMATIC Process Device Manager (PDM) by Siemens. SIMATIC PDM This software package is designed to permit easy configuration, monitoring, and troubleshooting of HART devices. The HART EDD for SITRANS LR250 was written with SIMATIC PDM in mind and has been extensively tested with this software. For more information, see Operating via SIMATIC PDM on page 40. HART Electronic Device Description (EDD) In order to configure a HART device, the configuration software requires the HART Electronic Device Description for the instrument in question. You can download the HART EDD for SITRANS LR250 from the product page of our website. Go to: www.siemens.com/LR250 and click on Downloads. Older versions of the library will have to be updated in order to use all the features of SITRANS LR250. Page 146 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Note: HART Communicator 375 is supported by SITRANS LR250 HART. LEVEL METER 1. IDENTIFICATION 1. TAG 2. DESCRIPTION 3. MESSAGE 4. INSTALLATION DATE 5. DEVICE ORDER NUMBER 2. SETUP 1. DEVICE 2. INPUT 7ML19985JE03 1. FIRMWARE REVISION 2. LOADER REVISION 3. HARDWARE REVISION 1. SENSOR CALIBRATION 1. MATERIAL 2. SENSOR UNITS 3. OPERATION 4. LOW CALIBRATION PT. 5. HIGH CALIBRATION PT. 6. NEAR RANGE 7. FAR RANGE 8. PROPAG. FACTOR 9. SENSOR OFFSET 2. VOLUME CONVERSION 1. VESSEL SHAPE 2. MAXIMUM VOLUME 3. DIMENSION A 4. DIMENSION L 3. VOLUME BREAKPOINT 1. TABLE 1 – 8 (Lev./Vol. Breakpoints 1-8) 2. TABLE 9 – 16 (Lev./Vol. Breakpoints 9-16) 3. TABLE 17 – 24 (Lev./Vol. Breakpoints 17-24) 4. TABLE 25 – 32 (Lev./Vol. Breakpoints 25-32) 4. ECHO PROCESSING 1. ECHO SELECT 1. ALGORITHM 2. POSITION DETECT 3. ECHO THRESHOLD 2. SAMPLING 1. ECHO LOCK 2. SAMPLING UP 3. SAMPLING DOWN 4. WINDOW 3. FILTERING 1. DAMPING FILTER 4. TANK BOTTOM ALGORITHM 1. CLEF RANGE SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 147 mmmmm F: HART Communications HART Communicator 375 Menu Structure mmmmm F: HART Communications 3. OUTPUT ECHO PROC (continued) 5. NOISE 1. ECHO CONFIDENCE 2. ECHO STRENGTH 3. NOISE AVERAGE 5. TVT SETUP 1. TVT HOVER LEVEL 2. AUTO FALSE ECHO SUPPRESSION 3. AUTO SUPPRESSION RANGE 4. SHAPER MODE 6. TVT SHAPER 1. SHAPER 1-9 (Shaper Points 1-9) 2. SHAPER 10-18 (Shaper Points 10-18) 3. SHAPER 19-27 (Shaper Points 19-27) 4. SHAPER 28-36 (Shaper Points 28-36) 5. SHAPER 37-40 (Shaper Points 37-40) 7. RATE 1. RESPONSE RATE 2. FILL RATE PER MINUTE 3. EMPTY RATE PER MINUTE 1. MA OUTPUT 1. MA OUTPUT FUNCTION 2. 4 MA SETPOINT 3. 20 MA SETPOINT 4. MINIMUM MA LIMIT 5. MAXIMUM MA LIMIT 4. FAIL-SAFE 1. FAILSAFE TIMER 2. FAILSAFE MATERIAL LEVEL 3. FAILSAFE LEVEL 3. DIAGNOSTICS 1. MEASURED VALUES 1. CURRENT INTERNAL TEMP. 2. MAX. INTERNAL TEMP. 3. MIN. INTERNAL TEMP. 2. REMAINING DEV.ICE LIFETIME 1. TOTAL DEVICE OPERATING TIME 2. REMAINING DEVICE LIFETIME 3. MAINTENANCE REQUIRED LIMIT 4. MAINTENANCE DEMANDED LIMIT 5. MAINTENANCE ALERT ACTIVATION 6. TOTAL EXPECTED DEVICE LIFE 3. REMAINING SENSOR LIFETIME 1. TOTAL SENSOR OPERATING TIME 2. REMAINING SENSOR LIFETIME 3. MAINTENANCE REQUIRED LIMIT 4. MAINTENANCE DEMANDED LIMIT 5. MAINTENANCE ALERT ACTIVATION 6. TOTAL EXPECTED SENSOR LIFE Page 148 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 5. COMMUNICATION 1. COMMUNICATION CONTROL 6. SECURITY 1. LOCK 2. UNLOCK VALUE 7. LANGUAGE 1. LANGUAGE HART Version SITRANS LR250 conforms to HART rev. 5. Burst Mode SITRANS LR250 does not support burst mode. HART Multidrop Mode We do not recommend the use of HART Multidrop Mode. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 149 mmmmm SERVICE 1. LCD FAST MODE 2. LCD CONTRAST 3. SERVICE INTERVAL 1. TIME ELAPSED SINCE LAST SERVICE 2. REMAINING LIFETIME 3. MAINTENANCE REQUIRED LIMIT 4. MAINTENANCE DEMANDED LIMIT 5. MAINTENANCE ALERT ACTIVATION 6. TOTAL SERVICE INTERVAL 4. CALIBIBRATION INTERVAL 1. TIME ELAPSED SINCE LAST CALIBRATION 2. REMAINING LIFETIME 3. MAINTENANCE REQUIRED LIMIT 4. MAINTENANCE DEMANDED LIMIT 5. MAINTENANCE ALERT ACTIVATION 6. TOTAL CALIBRATION INTERVAL F: HART Communications 4. Appendix G: ATEX Certificates ATEX Certificate SIRA 06ATEX2358X G: ATEX Certificates mmmmm Note: AT EX certificates can be downloaded from the product page of our website at www.siemens.com/LR250. Page 150 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 151 mmmmm G: ATEX Certificates 7ML19985JE03 mmmmm G: ATEX Certificates Page 152 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 ATEX Certificate SIRA 08ATEX1301X 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 153 mmmmm G: ATEX Certificates CERTIFICATE TO BE ADDED mmmmm G: ATEX Certificates Page 154 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 155 mmmmm G: ATEX Certificates 7ML19985JE03 Appendix H: Firmware Revision History Firmware Rev. PDM EDD Rev. Date Changes 1.00.03 1.00.03 25/02/2007 • Initial release 1.01.00 1.01.00 27/072007 • EDDa)/SIMATIC PDM: View > Display > Distanceb) correctly reported. EDD/SIMATIC PDM: Improved rendering of the echo profile and TVT. H: Firmware Revision mmmmm • 1.01.01 1.01.01 10/06/2008 • Maintenance release of firmware and EDDa). 1.01.01 1.01.03 17/06/2008 • The internal EDD revision has been incremented. 1.02.01 1.02.01 16/12/2008 • • • AMS EDD Rev. 1.02.01 Support NAMUR NE 43. Harmonization of menu structures and parameter names across products. Display indicates progress towards first measurement. • a) b) Electronic Device Description See Sensor Mode (2.2.2.) on page 79 for an illustration of Distance. Page 156 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Glossary accuracy: degree of conformity of a measure to a standard or a true value. agitator: mechanical apparatus for mixing or aerating. A device for creating turbulence. algorithm: a prescribed set of well-defined rules or processes for the solution of a problem in a finite number of steps. ambient temperature: the temperature of the surrounding air that comes in contact with the enclosure of the device. antenna: an aerial which sends out and receives a signal in a specific direction. There are four basic types of antenna in radar level measurement, horn, parabolic, rod, and waveguide. attenuation: a term used to denote a decrease in signal magnitude in transmission from one point to another. Attenuation may be expressed as a scalar ratio of the input magnitude to the output magnitude or in decibels. Auto False-Echo Suppression: a technique used to adjust the level of a TVT to avoid the reading of false echoes. (See TVT.) Auto False-Echo Suppression Distance: defines the endpoint of the TVT distance. (See TVT.) This is used in conjunction with auto false echo suppression. beam width: the angle diametrically subtended by the one-half power limits (-3 dB) of the microwave beam. beam spreading: the divergence of a beam as it travels through a medium. blanking: a blind zone extending away from the reference point plus any additional shield length.The instrument is programmed to ignore this zone. damping: term applied to the performance of an instrument to denote the manner in which the measurement settles to its steady indication after a change in the value of the level. dB (decibel): a unit used to measure the amplitude of signals. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 157 mmmmm confidence: see Echo Confidence Glossary capacitance: the property of a system of conductors and dielectrics that permits the storage of electricity when potential differences exist between the conductors. Its value is expressed as the ratio of a quantity of electricity to a potential difference, and the unit is a Farad. derating: to decrease a rating suitable for normal conditions according to guidelines specified for different conditions. dielectric: a nonconductor of direct electric current.1) dielectric constant (dK): the ability of a dielectric to store electrical potential energy under the influence of an electric field. Also known as Relative Permittivity. An increase in the dielectric constant is directly proportional to an increase in signal amplitude. The value is usually given relative to a vacuum /dry air: the dielectric constant of air is 11. echo: a signal that has been reflected with sufficient magnitude and delay to be perceived in some manner as a signal distinct from that directly transmitted. Echoes are frequently measured in decibels relative to the directly transmitted signal. Echo Confidence: describes the quality of an echo. Higher values represent higher quality. Echo Threshold defines the minimum value required for an echo to be accepted as valid and evaluated. Echo Lock Window: a window centered on an echo in order to locate and display the echo’s position and true reading. Echoes outside the window are not immediately processed. Echo Marker: a marker that points to the processed echo. Echo Processing: the process by which the radar unit determines echoes. Echo Strength: describes the strength of the selected echo in dB referred to 1 µV rms. Echo Profile: a graphical display of a processed echo. false echo: any echo which is not the echo from the desired target. Generally, false echoes are created by vessel obstructions. frequency: the number of periods occurring per unit time. Frequency may be stated in cycles per second. Glossary mmmmm Hertz (Hz): unit of frequency, one cycle per second. 1 Gigahertz (GHz) is equal to 109 Hz. HART: Highway Addressable Remote Transducer. An open communication protocol used to address field instruments. horn antenna: a conical, horn-shaped antenna which focuses microwave signals. The larger the horn diameter, the more focused the radar beam. inductance: the property of an electric circuit by virtue of which a varying current induces an electromotive force in that circuit or in a neighboring circuit. The unit is a Henry. microwaves: the term for the electromagnetic frequencies occupying the portion of the radio frequency spectrum from 1 GHz to 300 GHz. 1) Many conductive liquids/electrolytes exhibit dielectric properties; the relative dielectric constant of water is 80. Page 158 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 multiple echoes: secondary echoes that appear as double, triple, or quadruple echoes in the distance from the target echo. Near Blanking: see Blanking nozzle: a length of pipe mounted onto a vessel that supports the flange. parameters: in programming, variables that are given constant values for specific purposes or processes. polarization: the property of a radiated electromagnetic wave describing the time-varying direction and amplitude of the electric field vector. polarization error: the error arising from the transmission or reception of an electromagnetic wave having a polarization other than that intended for the system. propagation factor (pf): where the maximum velocity is 1.0, pf is a value that represents a reduction in propagation velocity as a result of the wave travelling through a pipe or medium. pulse radar: a radar type that directly measures distance using short microwave pulses. Distance is determined by the return transit time. radar: radar is an acronym for RAdio Detection And Ranging. A device that radiates electromagnetic waves and utilizes the reflection of such waves from distant objects to determine their existence or position. range: distance between a transmitter and a target. range extension: the distance below the zero percent or empty point in a vessel. relative humidity: the ratio of the actual amount of moisture in the atmosphere to the maximum amount of moisture the atmosphere could hold (which varies depending on the air temperature). relative permittivity: see dielectric constant. shot: one transmit pulse or measurement. speed of light: the speed of electromagnetic waves (including microwave and light) in free space. Light speed is a constant 299, 792, 458 meters per second. stillpipe: a pipe that is mounted inside a vessel parallel to the vessel wall, and is open to the vessel at the bottom. 7ML19985JE03 SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 159 mmmmm sensor value: the value produced by the echo processing which represents the distance from sensor reference point to the target. (see Sensor Mode (2.2.2.) on page 79 for an illustration). Glossary repeatability: the closeness of agreement among repeated measurements of the same variable under the same conditions. stilling-well: see stillpipe. two wire radar: a low-energy radar. Can be loop powered, analog, intrinsically safe 4 to 20 mA, or a digital (BUS) transmitter. TVT (Time Varying Threshold): a time-varying curve that determines the threshold level above which echoes are determined to be valid. Glossary mmmmm waveguide antenna: a hollow, metallic tube that transmits a microwave signal to the product target. Page 160 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Index Abbreviations and Identifications list 3 access control remote access 113 activating LR250 31 agitator blade detection avoiding 92 AMS Device Manager features 60 analog output explanation 132 fail signal 8 select 55 signal range 8 simulate via PDM 56 analog output scale setup 84 approvals 10 Auto False Echo Suppression 130 explanation 130 setup 94 setup via PDM 52 beam angle values 13, 15 blanking (see Near Range) 131 bypass pipe installation 22 Damping explanation 132 Damping Filter setup 80 data logging time-based echo profile storage 50 Device Address 113 setting via LUI 39 device description HART 146 Device Reset 99 device reset see Master Reset 99 device status view via PDM 58 Diagnostics 98 dimensions flanges 16, 18 horn 12, 13, 15 threaded horn 12 threaded horn with extension 12 echo confidence parameter setup 93 echo processing Process Intelligence 126 process intelligence 126 echo profile data logging 50 view via LUI 38 view via PDM 58 Echo Profile Utilities 49 echo selection Algorithm 127 CLEF (Constrained Leading Edge Fit) 128 Position algorithm 127 time varying threshold (TVT) 127 Echo setup quick access 54 EDD electronic device description 41 edit mode SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 161 mmmmm 7ML19985JE03 Index cables requirements 24 Calibration Interval 108 cleaning instructions 125 CLEF (Constrained Leading Edge Fit) explanation 128 CLEF range setup 92 communication load 8 max. line length 8 conduits requirements 24 configuration new device via AMS 61 new device via PDM 41 Quick Start via LUI 36 configuration flag reset 56 handheld programmer 34 key functions 35 electronic device description (EDD) 41 enclosure opening 24 factory defaults Master Reset 99 Fail-safe settings 83 Fail-safe Mode explanation 134 Fail-safe Timer explanation 134 false echo see Auto False Echo Suppression 130 Far Range explanation 131 setup 90 flange markings 16, 18 flange sizes chart 16, 18 function keys measurement mode 32 navigation mode 34 handheld programmer edit mode 34 measurement mode 32 navigation 34 HART device description 146 multidrop mode 149 HART communication set preambles 56 HART Communications details 146 HART version 8 hazardous area installations wiring requirements 25 Index mmmmm Identifications and Abbreviations list 3 Index 161 installation hazardous area requirements 25 internal temperature monitoring 135 key functions Page 162 edit mode 35 Language 114 LCD display contrast adjustment 112 echo profile viewing 38 fast mode 111 measurement mode 31 level application example via LUI 38 lid-lock set screw 24 linearization via PDM 45 linearization via AMS 64 Local User Interface (LUI) 31 LOE Fail-safe Mode 134 loop test simulate analog output 56 loop voltage vs. loop resistance power supply requirements 26 Loss of Echo (LOE) explanation 134 LUI (Local User Interface) 31 mA output select analog output 55 maintenance calibration schedules via PDM 54 cleaning 125 service schedules via PDM 54 maintenance settings 98 see Calibration Interval 108 see Remaining Sensor Lifetime 104 see Service Interval 105 Master Reset factory defaults 99 factory defaults via AMS 62 measurement range blanking via Near Range 131 extension via Far Range 131 Measurement Response explanation 131 mounting bypass requirements 22 handheld programmer access 22 housing construction 22 nozzle design 21 nozzle location 21 on vessel with obstructions 22 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 stillpipe requirements 22 sunshield recommended 22 multidrop mode 149 Near Range explanation 131 setup 90 operating principles 126 password protection via AMS 72 via PDM 58 performance specifications 7 PIN to unlock local access 114 pipe sizes flange mounting 16, 18 polarization reference point 22 power 7 power source requirements 24 power supply requirements loop voltage vs. loop resistance 26 principles of operation 126 Process Intelligence 126 process temperature maximum 135 programmer handheld 32 programming adjust parameters via PDM 48 via the handheld programmer 33 propagation factor values 91 Quick Start Wizard via LUI 36 via SIMATIC PDM 41 technical support contact information 3 temperature de-Rating SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 163 mmmmm 7ML19985JE03 Scan Device synchronize parameters via AMS 62 security local access 114 local access control via AMS 70 local access unlock value 114 password protection via AMS 72 password protection via PDM 58 remote access control 113 remote access control via AMS 70 self-test device self-test via PDM 55 sensor reference point flanged horn 14 threaded horn 12 settings adjust parameters via LUI 33, 34 adjust parameters via PDM 48 sidepipe see bypass pipe 22 SIMATIC PDM functions and features 40 Rev. 5.2, SP1 features 41 Rev. 6.0, SP3 features 40 simulate analog output loop test 56 specifications 7 ambient temperature 9 antenna 8 enclosure 8 environmental 9 performance 7 power 7 pressure 10 process connections 8 process temperature 10 weight 8 startup transition screen 31 stillpipe installation 22 stillpipe application configuring via PDM 47 synchronize parameters scan device via AMS 62 Index reading erratic troubleshooting 123 reading incorrect troubleshooting 123 reset see Master Reset 99 Response Rate explanation 131 settings 81 curves 136 test loop test 56 threaded connection markings 17, 18 trend view trend line 57 troubleshooting communication 117 operation 122 TVT (time varying threshold) explanation 127 TVT Shaper manual adjustment via PDM 51 unlock value local access 114 uploads/downloads accelerated 87, 96 vessel shape selection 86 wear Index mmmmm view via PDM 58 wiring cables 24 connecting HART 25 hazardous areas 25 write protect local access 114 Page 164 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 Appendix C: menu chart LCD menu structure SITRANS LR 250 (HART) – INSTRUCTION MANUAL Page 165 SITRANS LR 250 (HART) – INSTRUCTION MANUAL 7ML19985JE02 Appendix C: menu chart LCD menu structure Notes: • In Navigation mode ARROW keys navigate the menu in the direction of the arrow.. • See Parameter Reference on page 78 for detailed information and instructions. LEVEL METER 1. QUICK START 1.1 LANGUAGE 1.2 MATERIAL 1.3 RESPONSE RATE 1.4 UNITS 1.5 OPERAT. MODE 1.6 LOW CALIB. PT. 1.7 HIGH CALIB. PT. 1.8 APPLY? 2. SETUP 2.1 DEVICE 2.1.1 HARDWARE REV 2.1.2 FIRMWARE REV 2.1.3 LOADER REV 2.1.4 ORDER OPTION 2.2 SENSOR 2.2.1 UNITS 2.2.2 SENSOR MODE 2.2.3 MATERIAL 2.2.4 DAMPING FILTER 2.3 CALIBRATION 2.3.1 LOW CALIB. PT. 2.3.2 HIGH CALIB. PT. 2.3.3 SENSOR OFFSET 2.4 RATE 2.4.1 RESPONSE RATE 2.4.2 FILL RATE /MIN 2.4.3 EMPTY RATE /MIN 2.5 FAIL-SAFE 2.5.1 MAT. LEV. 2.5.2 TIMER 2.5.3 LEVEL 2.6 ANALOG OUT. SCAL. 2.6.1 CURR. OUT. FUNC. 2.6.2 4 MA SETPOINT 2.6.3 20 MA SETPOINT 2.6.4 MIN. MA LIMIT 2.6.5 MAX. MA LIMIT 2.6.6 MA OUTPUT VALUE 2.7 LINEARIZATION 2.7.1 VOLUME 2.7.1.1 VESSEL SHAPE 2.7.1.2 MAX. VOLUME Page 166 SITRANS LR 250 (HART) – INSTRUCTION MANUAL 2.7.1.3 DIMENS. A 2.7.1.4 DIMENS. L 2.7.2 TABLE 1 – 8 2.7.3 TABLE 9 – 16 2.7.4 TABLE 17 – 24 2.7.5 TABLE 25 – 32 2.8 SIGNAL PROC. 2.8.1 NEAR RANGE 2.8.2 FAR RANGE 2.8.3 PROPAG. FACTOR 2.8.4 ECHO SELECT 2.8.4.1 ALGORITHM 2.8.4.2 POS. DETECT 2.8.4.3 ECHO THRESHOLD 2.8.4.4 CLEF RANGE 2.8.5 SAMPLING 2.8.5.1 ECHO LOCK 2.8.5.2 UP SAMP. 2.8.5.3 DOWN SAMP. 2.8.6 ECHO QUALITY 2.8.6.1 CONFIDENCE 2.8.6.2 ECHO STRENGTH 2.8.6.3 NOISE AVERAGE 2.8.7 TVT SETUP 2.8.7.1 AUTO ECHO SUPP 2.8.7.2 AUTO SUPP RANGE 2.8.7.3 HOVER LEVEL 2.8.7.4 SHAPER MODE 2.8.8 TVT SHAPER 2.8.8.1 BRKPT. 1-9 2.8.8.2 BRKPT. 10-18 2.8.8.3 BRKPT. 19-27 2.8.8.4 BRKPT. 28-36 2.8.8.5 BRKPT. 37-40 2.8.9 MEAS. VALUES 2.8.9.1 LEVEL MEAS. 2.8.9.2 SPACE MEAS. 2.8.9.3 DISTANCE MEAS. 2.8.9.4 VOLUME MEAS. 3. DIAGNOSTICS 3.1 ECHO PROFILE 3.2 ELECT. TEMP. 3.2.1 CURR. INTERN. TEM.. 3.2.2 HIGHEST VALUE. 3.2.3 LOWEST VALUE. 4. SERVICE 4.1 MASTER RESET 4.2 REMAIN. DEV. LIFE 4.2.1 LIFETIME EXPECTE.. 4.2.2 TIME IN OPER.. 4.2.3 REMAIN. LIFETIM.. 4.2.4 REMINDER ACTIV. 4.2.5 REMIND. 1 (REQ) 4.2.6 REMIND. 2 (DEM) 2. SETUP (cont’d) SITRANS LR 250 (HART) – INSTRUCTION MANUAL 7ML19985JE02 4.2.7 MAINT STAT 4.2.8 ACK STATUS 4.2.9 ACK 4.3 REMAIN. SENS. LIFE 4.3.1 LIFETIME EXPECTE.. 4.3.2 TIME IN OPER.. 4.3.3 REMAIN. LIFETIME 4.3.4 REMINDER ACTIV. 4.3.5 REMIND. 1 (REQ) 4.3.6 REMIND. 2 (DEM) 4.3.7 MAINT STAT 4.3.8 ACK STATUS 4.3.9 ACK 4.4 SERVICE SCHED. 4.4.1 SERV. INTERVAL 4.4.2 TIME LAST SERV. 4.4.3 TIME NEXT SERV. 4.4.4 REMINDER ACTIV. 4.4.5 REMIND. 1 (REQ) 4.4.6 REMIND. 2 (DEM) 4.4.7 MAINT STAT 4.4.8 ACK STATUS 4.4.9 ACK 4.5 CALIB. SCHED. 4.5.1 CALIB. INTERVAL 4.5.2 TIME LAST CALIB. 4.5.3 TIME NEXT CALIB. 4.5.4 REMINDER ACTIV. 4.5.5 REMIND. 1 (REQ) 4.5.6 REMIND. 2 (DEM) 4.5.7 MAINT STAT 4.5.8 ACK STATUS 4.5.9 ACK 4.6 MANUF. DATE 4.7 POWERED HOURS 4.8 POWERON RESETS 4.9 LCD FAST MODE 4.10 LCD CONTRAST 4.11 MEM. TEST COMMUNICATION 5.1 DEVICE ADDRESS SECURITY 6.1 REMOTE ACCESS 6.1.1 ACCESS CONTROL 6.2 LOCAL ACCESS 6.2.1 WRITE PROTECT 6.2.2 PIN TO UNLOCK LANGUAGE 4. SERVICE (cont’d) 5. 6. SITRANS LR250 (HART) – INSTRUCTION MANUAL Page 167 mmmmm 7ML19985JE03 LCD menus 7. LCD menus mmmmm Notes Page 168 SITRANS LR250 (HART) – INSTRUCTION MANUAL 7ML19985JE03 www.siemens.com/processautomation Siemens Milltronics Process Instruments Inc. 1954Technology Drive, P.O. Box 4225 Peterborough, ON, Canada K9J 7B1 Tel: (705) 745-2431 Fax: (705) 741-0466 Email: techpubs.smpi@siemens.com Siemens Milltronics Process Instruments Inc. 2009 Subject to change without prior notice *7ml19985JE03* Printed in Canada Rev. 3.0
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