Siemens VAS5051B Car Diagnostic System with Bluetooth User Manual 219 GB A01 3 VAS 5051B UL Abnahme
Siemens AG Car Diagnostic System with Bluetooth 219 GB A01 3 VAS 5051B UL Abnahme
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VAS5051B User manual
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Vehicle Diagnostic, Testing and Information System
VAS 5051B
Ausgabestand: 06.08.04
Operating manual A01.4 08/04
IBR 219
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IMPORTANT SAFETY INSTRUCTIONS
Operating manual VAS 5051B A01.4 08/04 All rights reserved.
iA5E00309941 //6.8.04//
VAS 5053
VAS 5051B
VAS 5051
VAS 5052
Safety Instructions
Meaning of symbols
The safety instructions in the Operating Manual, the Startup/Unpacking Instructions or in
other documentation provided, on screen displays on the tester during operation and on
the products themselves use symbols with the following meanings:
The WARNING symbol warrants particular attention for your safety.
The Caution symbol tells you that if the information is ignored, damage to the
vehicle and/or the tester could result (e.g.: Ensure that the touchscreen is not touched
with sharp, edged objects).
A Note symbol contains other, special instructions for using the device, and related
information.
Warning!
Text with this symbol contains information for your safety and how you can reduce the
risk of severe or fatal injury.
Caution!
Text with this symbol contains information about how you can avoid damage to the vehi-
cle and the tester.
Note
Text with this symbol contains additional, useful information.
Note
The general safety instructions are listed in the following. Further instructions are to be
found in the Operating Manual. Therefore read the Operating Manual before use.
Safety instructions may also appear on the screen of the tester. Follow all the instruc-
tions displayed.
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IMPORTANT SAFETY INSTRUCTIONS
Operating manual VAS 5051B A01.4 08/04 All rights reserved.
iiA5E00309941 //6.8.04//
VAS 5053
VAS 5051B
VAS 5051
VAS 5052
IMPORTANT SAFETY INSTRUCTIONS
1. Warning!
Read all instructions.
2. Warning!
Do not operate equipment with a damaged cord or if the equipment has been damaged
- until it has been examined by a qualified serviceman.
3. Warning!
Do not let cord hang over edge of table, bench or counter, or come in contact with hot
manifolds or moving fan blades.
4. Warning!
An extension cord is not allowed. For testing use only specified cables.
5. Warning!
Always unplug equipment from electrical outlet when not in use. Never yank cord to pull
plug from outlet. Grasp plug and pull to disconnect.
6. Warning!
To protect against risk of fire, do not operate equipment in the vicinity of open contai-
ners of fuel (gasoline).
Risk of explosion
This equipment has internal arcing or sparking parts wich should not be exposed to
flammable vapour.
This equipment should be located at least 460 mm (18 inches) above the floor.
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IMPORTANT SAFETY INSTRUCTIONS
Operating manual VAS 5051B A01.4 08/04 All rights reserved.
iiiA5E00309941 //6.8.04//
VAS 5053
VAS 5051B
VAS 5051
VAS 5052
7. Warning!
Adequate ventilation should be provided when working on operating combustion engi-
nes.
8. Warning!
Use only as described in this manual. Use only manufactures’s recommended attach-
ments.
9. Warning!
When connected to electrical power supply, the devices correspond to protection
class 1 and are fitted with a safety-tested power cable. They may only be connected to
electrical networks with an earthed protective conductor (TN networks) or electrical out-
lets with earthed protective conductors.
10. Warning!
All measurement probes shall be used within their specifications and as described
within these instructions. All measurement clamps shall be used on appropriate insu-
lated wiring. Do not conduct measurement, if the wiring is damaged.
11. Warning!
During test drives, secure the tester with a strap on the vehicle's back seatand connect
it to the vehicle using the diagnostic cable. A second person must operate the tester
from the back seat. Operation from the front seat is too dangerous, e.g. in the event of
airbag activation.
VAS 5051
To supply the VAS 5051 with power from the vehicle battery, use only the 3 m diagnostic
cable.
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IMPORTANT SAFETY INSTRUCTIONS
Operating manual VAS 5051B A01.4 08/04 All rights reserved.
ivA5E00309941 //6.8.04//
VAS 5053
VAS 5051B
VAS 5051
VAS 5052
12. Warning!
Electrical ignition systems carry currents of up to approx. 30 kV. Observe general safety
guidelines for workshops at all times.
13. Warning!
If you open the tester or its accessories without authorisation or carry out improper alte-
rations to them, considerable risk to you and to the device may result.
14. Caution!
Fluctuations and deviations in the power supply beyond the permitted range of toler-
ance can lead to malfunctions and damage.
15. Caution! VAS 5051 - changing fuse
For inline current measurement with the VAS 5051, only a replacement fuse of the
same type and same amperage may be installed in order to avoid risks of fire and to
protect the device. To order original parts, refer to the corresponding chapters of the
Operating Manual.
16. Caution! when connecting other vehicle makes
The VAS 505x diagnostic devices were developed for vehicles from the Volkswagen
group. If the tester is connected directly to vehicles from other manufacturers, damage
to the vehicle could result.
Therefore if vehicles of other makes are to be tested using the general OBD functions in
the self-diagnosis application, the OBD adapter cable VAS 5052/16 needs to be con-
nected between the diagnostic cable and the diagnostic connection on the vehicle (with
fewer cable connections).
17. Caution!
•Battery change may only be performed by qualified personel.
•Do not short out the battery.
•Do not incinerate the battery.
•Dispose/recycle the battery in accordance with local environmental regulations.
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IMPORTANT SAFETY INSTRUCTIONS
Operating manual VAS 5051B A01.4 08/04 All rights reserved.
vA5E00309941 //6.8.04//
VAS 5053
VAS 5051B
VAS 5051
VAS 5052
Warnings because of built-in Bluetooth transceiver
18. Warning!
FCC 15.105: This equipment has been tested and found to comply with the limits for a
Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed
to provide reasonable protection against harmful interference in a residential installa-
tion. This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause harmful interference
to radio communications. However, there is no guarantee that interference will not occur
in a particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the
user is encouraged to try to correct the interference by one or more of the following
measures:
•Reorient or relocate the receiving antenna.
•Increase the separation between the equipment and receiver.
•Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
•Consult the dealer or an experienced radio/TV technician for help.
19. Warning!
FCC 15.19: This device complies with Part 15 of the FCC Rules and with RSS-210 of
Industry Canada.
Operation is subject to the following two conditions:
1. this device my not cause harmful interference, and
2. this device must accept any interference received, including interference that may
cause undesired operation.
20. Warning!
FCC 15.21: Changes or modifications made to this equipment not expressly approved
by COMPANY may void the FCC authorization to operate this equipment.
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IMPORTANT SAFETY INSTRUCTIONS
Operating manual VAS 5051B A01.4 08/04 All rights reserved.
viA5E00309941 //6.8.04//
VAS 5053
VAS 5051B
VAS 5051
VAS 5052
SAVE THESE INSTRUCTIONS
21. Warning!
This equipment complies with FCC radiation exposure limits set forth for an uncon-
trolled environment. This equipment should be installed and operated with minimum
distance 20cm between the radiator and your body.
This transmitter must not be co-located or operating in conjunction with any other
antenna or transmitter.
Note
A Bluetooth interface application for communication with external devices, e. g. diag-
nostic head VAS 5054 is projected.
Trade Name: Siemens AG
Model No: VAS 5051B
FCC ID: LYHVAS5051B
IC: 267AA-VAS5051B
This device complies with Part 15 of the FCC Rules and with RSS-210 of Industry
Canada. Operation is subject to the following two conditions. (1) this device may
not cause harmful interference, and (2) this device must accept any interference
received, including interference that may cause undesired operation.
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Technical Data
Operating manual VAS 5051B A01.4 08/04 All rights reserved.
2-1A5E00309941 //6.8.04//
VAS 5051B
2 Technical Data
2.1 VAS 5051B Operating Unit (Tester)
2.1.1 Operating Data
Dimensions (W x H x D) Approx. 410 x 310 x 95 mm
Weight Approx. 7.6 kg
Ambient conditions
Operation
Transportation and storage
Ambient temperature +5 to +40 °C
Relative humidity by max. +25 °C
10 to 80 %,
non-condensing
Ambient temperature -20 to +60 °C
Relative humidity by max. +25 °C
10 to 80 %,
non-condensing
Electrical protection and
safety
Safety regulations
- Workshop devices: UL 201
- Devices for information processing:
DIN EN 60950 (VDE 0805), EN 60950, IEC 950,
UL 1950, CSA-C22.2 No. 950
- Testing devices: DIN EN 61010-1 (VDE 0411 Part 1),
EN 61010-1, IEC 1010-1
Protection class I (as per DIN EN 60950), relevant for
the external adapter unit only
Protected from water and foreign objects as per
DIN VDE 0470 Part 1 (EN 60529, IEC 529)
- Degree of protection: IP 20
For company-internal use only
Pollution Degree II
Overvoltage category I
Power supply Power is supplied by one of the following, depending
on the application:
- Power adapter
- Battery
- Vehicle electrical system
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Technical Data
Operating manual VAS 5051B A01.4 08/04 All rights reserved.
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VAS 5051B
Power supply
from power adapter
Current consumption DC 24 V, 5 A
Power supply
from the battery
Battery type
Buffer time
Recharge time
(on mains)
If the external power supply (power adapter, mains
power, vehicle electrical system) is interrupted, the
tester is buffered with the battery.
Li-ION, 14.8 V
Usually 1 h (depending on operating mode, battery
state and the external consumers)
Approx. 2.5 h (only with adapter unit connected)
Power supply from the
vehicle electrical system
Rated voltages
Current consumption in the
load range
Protection
The tester can be powered from the vehicle electrical
system.
DC 12 V, DC 24 V
max. 5 A with 12 V battery voltage
The input is protected against disturbance variables to
DIN 40839 part 1, test pulses 1 to 4, test severity IV.
The input is protected against polarity reversal.
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Technical Data
Operating manual VAS 5051B A01.4 08/04 All rights reserved.
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VAS 5051B
2.2 Power Adapter
External interfaces, wired
COM1 (V.24)
USB interface
Monitor (VGA)
Ethernet interface
Audio input
Audio output
Power output
Card reader
PCMCIA slot
DC input
Socket panel
(test instruments)
DIAG
URDI
DSO1, DSO2
SZ
KV
TZ
T/D
9-pin Sub-D connector for RS232/RS485
4 x USB 2.0 standard
15-pin Sub-HD socket
RJ45 socket
Jack bush 3.5 mm
Jack bush 3.5 mm,
At 8 W load: 200 mW (at 0.1 % distortion)
At 32 W load: 85 mW (at 0.1 % distortion)
Smartcard as per ISO 7816
For PCMCIA cards 1 x type III or 2 x type II
2-pin mini SNAP socket, size 2.
Mini SNAP sockets
Diagnosis interface, 18-pin
Multimeter, 14-pin, size 3
Storage oscilloscope, 12-pin, size 2
Current pick-up, 8-pin, size 2
Kilovolt pick-up, 5-pin, size 1
Trigger pick-up, 5-pin, size 1
Temperature/pressure, 10-pin, size 2
External interfaces,
wireless
IrDA
Bluetooth
Infrared interface for printer
Radio interface for extensions
Power Adapter The power adapter supplies the VAS 5051B operating
unit from the 230 (110) volt network. The power adapter
is housed in the workshop trolley.
Rated voltage range
Rated frequencies
AC 100 to 240 V
50 - 60 Hz
DC cable The DC cable (approx. 1.2 m) is permanently
connected to the power adapter.
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Technical Data
Operating manual VAS 5051B A01.4 08/04 All rights reserved.
2-4A5E00309941 //6.8.04//
VAS 5051B
Mains cable (internal)
Plug type
The mains cable (approx. 3 m) is connected to the
mains network in the workshop trolley.
Plug for non-heating apparatus type C13,
EN60320/C13
Variant 1: Schuko plug, Type VII as per CEE(7) VII
Variant 2: USA plug, Type 498 G as per NEMA 5-15
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Technical Data
Operating manual VAS 5051B A01.4 08/04 All rights reserved.
2-5A5E00309941 //6.8.04//
VAS 5051B
2.3 Test Instruments
2.3.1 Multimeter
Caution
Maximum voltage of the U/R/D/I measuring lead: DC 50 V or 42 Vpeak
Direct voltage at U/R/D/I
(Ri ≥ 1 MΩ)
Range Resolution Tolerance
-2 to +2 V 0.001 V ±0.5 % of m.
±2 mV
-20 to +20 V 0.01 V ±0.5 % of m.
±20 mV
-50 to +50 V 0.01 V ±0.5 % of m.
±50 mV
Alternating voltage
at U/R/D/I
(effective value,
50 Hz to 5 kHz,
crest factor max. 3,
Ri ≥ 1 MΩ)
Range Resolution Tolerance
0 to 2 V 0.001 V ±1.5 % of m.
±4 mV
0 to 20 V 0.01 V ±1.5 % of m.
±40 mV
0 to 40 V 0.01 V ±1.5 % of m.
±80 mV
Alternating voltage
at U/R/D/I
(effective value,
5 kHz to 10 kHz,
crest factor max. 3,
Ri ≥ 1 MΩ)
Range Resolution Tolerance
0 to 2 V 0.001 V ±5 % of m.
±4 mV
0 to 20 V 0.01 V ±5 % of m.
±40 mV
0 to 40 V 0.01 V ±5 % of m.
±80 mV
Direct current inline
(Ri ≤ 250 mΩ)
via U/R/D/I measuring lead
Range Resolution Tolerance
-0.2 to 0.2 A 0.0001 A ±1 % of m. ±1 mA
-2 to 2 A 0.001 A ±1 % of m. ±10 mA
Alternating Current inline
(effective value, 30 to
500 Hz, crest factor max. 3,
Ri ≤ 250 mΩ)
via U/R/D/I measuring lead
Range Resolution Tolerance
0 to 0.2 A 0.0001 A ±1.5 % of m. ±1 mA
0 to 2 A 0.001 A ±1.5 % of m. ±10 mA
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Technical Data
Operating manual VAS 5051B A01.4 08/04 All rights reserved.
2-6A5E00309941 //6.8.04//
VAS 5051B
Resistance
via U/R/D/I measuring lead
The measured current depends on the measurement
range and is maximum 5 mA.
Range Resolution Tolerance2)
0 Ω to 10 Ω 10 mΩ ±1 % of m. ±5 mΩ
0 Ω to 100 Ω 0.1 Ω ±1 % of m. ±50 mΩ
0 Ω to 1 kΩ 1 Ω ±1 % of m. ±1 Ω
0 Ω to 10 kΩ 10 Ω ±1 % of m. ±10 Ω
0 Ω to 100 kΩ 100 Ω ±1.5 % of m. ±100 Ω
0 Ω to 1 MΩ 1 kΩ ±2 % of m. ±1 kΩ
0 Ω to 10 MΩ 10 kΩ ±2 % of m. ±10 kΩ
An acoustic signal is heard at a test object resistance of
<2Ω in continuity measurements in the range 10 Ω.
2) Accuracy in measurement range 10 Ω and 100 Ω is given only
after zero balancing
Diode test
via U/R/D/I measuring lead
Measurement current 1 mA
Measurement voltage max. 5 V
The current flow direction is indicated by a diode sym-
bol. During the measurement the polarity of the measu-
rement current is reversed.
Direct current
via current pick-up 100 A
Range Resolution Tolerance
-5 to +5 A 1 mA ±2 % of m. ±10 mA1)
-50 to +50 A 10 mA ±2 % of m. ±20 mA1)
-100 to +100 A 100 mA ±2 % of m. ±200 mA1)
1) The accuracy of the current pick-up is given only after
calibration and without change of position and temperature.
Alternating current
via current pick-up 100 A
(effective value, 30 Hz to
1 kHz, crest factor max. 3)
Range Resolution Tolerance
0 to +5 A 1 mA ±3 % of m. ±15 mA1)
0 to +50 A 10 mA ±3 % of m. ±25 mA1)
0 to +100 A 100 mA ±3 % of m. ±200 mA1)
1) The accuracy of the current pick-up is given only after
calibration and without change of position and temperature.
Direct current
via current pick-up 1800 A
Range Resolution Tolerance
-900 to +900 A 0.1 A ±3.5 % of m. ±1.5 A1)
-1800 to +1800 A 1 A ±5.5 % of m. ±2 A1)
±3.5 % of m. ±2 A1)
bis ±1500 A
1) The accuracy of the current pick-up is given only after
calibration.
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Technical Data
Operating manual VAS 5051B A01.4 08/04 All rights reserved.
2-7A5E00309941 //6.8.04//
VAS 5051B
Alternating current
via current pick-up 1800 A
(effective value, 30 Hz to
500 Hz, crest factor max. 3)
Range Resolution Tolerance
0 to +900 A 0.1 A ±5.5 % of m. ±2.5 A1)
0 to +1800 A 1 A ±5.5 % of m. ±3 A1)
±3.5 % of m. ±2 A1)
bis ±1500 A
1) The accuracy of the current pick-up is given only after
calibration.
Caution
Maximum voltage on DSO measuring lead: 400 Vpeak or 400 V DC
Direct voltage at DSO1
(Ri ≥ 4 MΩ)
Range Resolution Tolerance
-1.6 to 1.6 V 0.001 V ±1 % of m. ±4 mV
-4 to 4 V 0.001 V ±1 % of m. ±8 mV
-16 to 16 V 0.01 V ±1 % of m. ±20 mV
-40 to 40 V 0.01 V ±1 % of m. ±40 mV
-160 to 160 V 0.1 V ±1 % of m. ±200 mV
-400 to 400 V 0.1 V ±1 % of m. ±400 mV
Alternating voltage at DSO1
(effective value,
30 Hz to 5 kHz,
crest factor max. 2,
Ri ≥ 4 MΩ)
Range Resolution Tolerance
0 to 1.6 V 0.001 V ±3.5 % of m. ±6 mV
0 to 4 V 0.001 V ±3.5 % of m. ±11 mV
0 to 16 V 0.01 V ±3.5 % of m. ±55 mV
0 to 40 V 0.01 V ±3.5 % of m. ±80 mV
0 to 160 V 0.1 V ±3.5 % of m. ±275 mV
0 to 400 V 0.1 V ±3.5 % of m. ±550 mV
Alternating voltage at DSO
(effective value,
5 kHz to 10 kHz,
crest factor max. 2,
Ri ≥ 4 MΩ)
Range Resolution Tolerance
0 to 1.6 V 0.001 V ±4.5 % of m. ±6 mV
0 to 4 V 0.001 V ±4.5 % of m. ±11 mV
0 to 16 V 0.01 V ±4.5 % of m. ±55 mV
0 to 40 V 0.01 V ±4.5 % of m. ±80 mV
0 to 160 V 0.1 V ±4.5 % of m. ±275 mV
0 to 400 V 0.1 V ±4.5 % of m. ±550 mV
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Technical Data
Operating manual VAS 5051B A01.4 08/04 All rights reserved.
2-8A5E00309941 //6.8.04//
VAS 5051B
2.3.2 Temperature Sensor
2.3.3 Pressure Sensor
2.3.4 Digital Storage Oscilloscope (DSO)
T/P measuring input The measuring input is designed for connection of a
temperature sensor with a PT100 measuring element.
T/P measuring input The measuring input is designed for connection of a
pressure sensor with a 4 mA to 20 mA interface.
Caution
Maximum voltage on DSO measuring lead: 400 Vpeak or 400 V DC
Measuring leads DSO1/DSO2 measuring leads
kV pick-up
Trigger pick-up
Current pick-up 100 A, 1800 A
Pressure or temperature sensor
Measurement inputs
DSO1, DSO2
Make sure that both measurement connections are
adapted on each cable.
Bandwidth 100 kHz (±3 dB)
Resolution 10 Bit
Accuracy DC to 10 kHz ±1 %; 100 kHz -3 dB
Measurement range selec-
tion
Manual or automatic in Auto Setup
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Technical Data
Operating manual VAS 5051B A01.4 08/04 All rights reserved.
2-9A5E00309941 //6.8.04//
VAS 5051B
Measurement ranges
DSO1, DSO2
Differential inputs Voltage divider
≥ 4 MΩ, 25 pF
against protective
conductor potential
Range y deflection
±0.4 V 50 mV/DIV
±1.6 V 200 mV/DIV
±4 V 500 mV/DIV
±16 V 2 V/DIV
±40 V 5 V/DIV
±160 V 20 V/DIV
±400 V 50 V/DIV
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Technical Data
Operating manual VAS 5051B A01.4 08/04 All rights reserved.
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VAS 5051B
Measuring channels CH1,
CH2
Sampling rate max. 40 MHz
in channel 1 mode
Input band- 10 MHz (without sensor)
width (-3 dB)
Sampled-data Depth 64 k (meas.vals.)/
storage channel
Coupling AC, DC, GND
Measuring 2
channels
Measurement DSO1, DSO2, kV pick-up
inputs current pick-up 100 A, 1800 A
Pressure or temperature sensor
Time base Sampling rate
1.25 µs/DIV 40 MHz3)
2.5 µs/DIV 20 MHz
5 µs/DIV 10 MHz
10 µs/DIV 5 MHz
20 µs/DIV 2.5 MHz
50 µs/DIV 1 MHz
100 µs/DIV 500 kHz
200 µs/DIV 250 kHz
500 µs/DIV 100 kHz
1 ms/DIV 50 kHz
2 ms/DIV 25 kHz
5 ms/DIV 10 kHz
10 ms/DIV 5 kHz
20 ms/DIV 2.5 kHz
50 ms/DIV 1 kHz
100 ms/DIV 500 Hz
200 ms/DIV 250 Hz
500 ms/DIV 100 Hz
1 s/DIV 50 Hz
2 s/DIV 25 Hz
5 s/DIV 10 Hz
10 s/DIV 5 Hz
20 s/DIV 2.5 Hz4)
50 s/DIV 1 Hz4)
100 s/DIV 0.5 Hz4)
3) In channel 1 mode
4) Only in Draw mode
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Technical Data
Operating manual VAS 5051B A01.4 08/04 All rights reserved.
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VAS 5051B
Measurement range kV Range y deflection Tolerance
±8 kV 1 kV/DIV ±15 % of m. ±200 V
±20 kV 2.5 kV/DIV ±15 % of m. ±400 V
±40 kV 5 kV/DIV ±15 % of m. ±800 V
The size of the measurement error depends on the
ignition cable insulation and applies to use in vehicle
systems with mechanical distributors. The kV input and
the kV pick-up (ignition voltage adapter) form a capaci-
tive voltage divider. The tester can be adapted to a sta-
tionary ignition distributor system by external
connection of the ignition voltage adapter.
Trigger pick-up input To record ignition timing on high-voltage cables
(secondary ignition coil)
Trigger functions Trigger channel DSO1, DSO2,
Trigger pick-up or
kV pick-up
Trigger coupling AC, DC, HF, LF
Trigger edge positive, negative
Trigger level Automatic or
adjustable in 1 % measu-
rement range increments
Trigger delay Pre-trigger and post-
trigger, adjustable in
10 % deflection increments
Trigger mode Single, Normal,
Auto, Auto Level,
Auto Setup,
Draw mode
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Technical Data
Operating manual VAS 5051B A01.4 08/04 All rights reserved.
2-12A5E00309941 //6.8.04//
VAS 5051B
2.4 Measuring Leads
2.5 Mains Cable on Workshop Trolley
Diagnostic cable
Diagnostic cable, optional
Diagnostic adapter
Diagnostic cable LT, optional
5 m
3 m
0.3 m (for testing old vehicles)
3 m
Cable bend diameter 10 x cable diameter
Plug cycles > 1.000
Mains cable The mains cable (6 m) can be replaced with a mains
cable of the type applicable in the country of use.
The mains cable must comply with the standard for
operating appliances on an earthed power supply
network.
(VDE 0805, EN 60950, IEC 950, UL 1950, CSA 22.2
No. 950)
For operation in the USA and Canada, use a UL cable,
an oil resistant cable or a CSA-approved mains power
cable.