Southbend Sb1016 Users Manual 36 10.05.12

sb1016 to the manual d5305a48-82fb-4752-b2fb-5bed6f5a1170

2015-02-02

: Southbend Southbend-Sb1016-Users-Manual-447639 southbend-sb1016-users-manual-447639 southbend pdf

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18" & 60" EVS TOOLROOM LATHES
MODEL SB1016 - 220V Three Phase
MODEL SB1036 - 440V Three Phase

OWNER'S MANUAL

Hundreds of Thousands of Lathes Sold With a Tradition of Q uality Since 1906!

For Machines Mfg. Since 7/09

Scope of Manual
This manual helps the reader understand the machine, how to prepare it for operation, how to control
it during operation, and how to keep it in good working condition. We assume the reader has a basic
understanding of how to operate this type of machine, but that the reader is not familiar with the
controls and adjustments of this specific model. As with all machinery of this nature, learning the
nuances of operation is a process that happens through training and experience. If you are not an
experienced operator of this type of machinery, read through this entire manual, then learn more
from an experienced operator, schooling, or research before attempting operations. Following this
advice will help you avoid serious personal injury and get the best results from your work.

Manual Feedback
We've made every effort to be accurate when documenting this machine. However, errors sometimes
happen or the machine design changes after the documentation process—so the manual may not
exactly match your machine. If a difference between the manual and machine leaves you in doubt,
contact our customer service for clarification.
We highly value customer feedback on our manuals. If you have a moment, please share your
experience using this manual. What did you like about it? Is there anything you would change to
make it better? Did it meet your expectations for clarity, professionalism, and ease-of-use?
South Bend Lathe, Inc.
C
/O Technical Documentation Manager
P.O. Box 2027
Bellingham, WA 98227
Email: manuals@southbendlathe.com

Updates
For your convenience, any updates to this manual will be available to download free of charge
through our website at:
www.southbendlathe.com

Customer Service
We stand behind our machines. If you have any service questions, parts requests or general questions
about your purchase, feel free to contact us.
South Bend Lathe Co.
P.O. Box 2027
Bellingham, WA 98227
Fax: (360) 676-1075 (International)
Fax: (360) 734-1639 (USA Only)
Email: cs@southbendlathe.com

Table of Contents
INTRODUCTION ....................................................3
About These Machines......................................... 3
Foreword ............................................................. 3
Capabilities ......................................................... 3
Features .............................................................. 3
Identiﬁcation ........................................................ 4
SAFETY................................................................11
Understanding Risks of Machinery .................. 11
Basic Machine Safety ........................................ 11
Additional Metal Lathe Safety .......................... 13
PREPARATION ....................................................14
Preparation Overview........................................ 14
Things You'll Need ............................................. 14
Power Supply Requirements ............................. 15
Availability........................................................ 15
Full-Load Current Rating .................................. 15
Circuit Information............................................ 15
Circuit Requirements for 220V (Model SB1016) .. 15
Circuit Requirements for 440V (Model SB1036) .. 15
Grounding Requirements ................................... 16
Correcting Phase Polarity (Yaskawa Drive) ........ 16
Unpacking .......................................................... 18
Inventory ............................................................ 18
Cleaning & Protecting ....................................... 19
Location .............................................................. 20
Physical Environment........................................ 20
Electrical Installation ........................................ 20
Lighting ............................................................ 20
Weight Load ...................................................... 20
Space Allocation ................................................ 20
Lifting & Moving ................................................ 21
Leveling & Mounting ......................................... 22
Leveling ............................................................ 22
Bolting to Concrete Floors .................................. 22
Assembly ............................................................ 23
Lubricating Lathe .............................................. 23
Adding Cutting Fluid......................................... 23
Connecting to Power .......................................... 24
Test Run ............................................................. 25
Spindle Break-In ................................................ 28
Recommended Adjustments .............................. 30

OPERATION ........................................................31
Operation Overview ........................................... 31
Description of Controls & Components ............ 32
Main Power Control ........................................... 32
Headstock Controls............................................ 32
Control Panel .................................................... 32
Carriage Controls .............................................. 33
Tailstock Controls.............................................. 34
Chuck & Faceplate Mounting ........................... 35
Removing Chuck or Faceplate ............................ 35
Mounting Chuck or Faceplate ............................ 36
Installing and Adjusting Camlock Studs............. 37
3-Jaw Chuck....................................................... 39
Changing Jaws .................................................. 39
Mounting Workpiece .......................................... 40
4-Jaw Chuck....................................................... 40
Mounting Workpiece .......................................... 40
Tailstock ............................................................. 41
Offsetting............................................................ 42
Installing Tooling .............................................. 42
Aligning ............................................................ 44
Faceplate ............................................................ 46
Mounting Workpiece with Clamps...................... 46
Mounting Workpiece Between Centers ............... 46
Centers ............................................................... 47
Dead Centers ..................................................... 47
Live Centers ...................................................... 47
Mounting Center in Spindle ............................... 47
Removing Center from Spindle........................... 47
Mounting Center in Tailstock............................. 48
Removing Center from Tailstock ........................ 48
Steady Rest ........................................................ 48
Follow Rest ......................................................... 49
Compound Slide ................................................. 49
4-Way Tool Post ................................................. 50
Aligning Cutting Tool with Spindle Centerline ... 50
Micrometer Stop................................................. 51
Manual Feed ...................................................... 52
Carriage Handwheel .......................................... 52
Compound Slide Handwheel .............................. 52
Spindle Speed ..................................................... 52
Determining Spindle Speed................................ 52
Setting Spindle Speed ........................................ 53

Power Feed ......................................................... 54
Power Feed Controls .......................................... 54
Threading ........................................................... 56
Power Feed Lever .............................................. 56
Half Nut Lever .................................................. 56
Thread Dial & Chart Overview .......................... 56
Using Thread Dial and Chart ............................. 57
Understanding Thread & Feed Rate Chart ......... 59
Positioning Gearbox Levers................................ 59
Repositioning Change Gears .............................. 60
Cutting Fluid System ........................................ 61
ACCESSORIES ...................................................62
MAINTENANCE ...................................................64
Maintenance Schedule....................................... 64
Cleaning ............................................................. 64
Maintenance Chart ............................................ 65
Lubrication ......................................................... 66
Headstock ......................................................... 66
Quick Change Gearbox ...................................... 69
Apron ................................................................ 70
Lead Screw ........................................................ 70
Ways & Slides ................................................... 70
Unpainted & Machined Surfaces ........................ 71
Ball Oilers ......................................................... 71
Change Gears ................................................... 72
Cutting Fluid System ........................................ 73
Hazards............................................................. 73
Adding Fluid ..................................................... 73
Changing Cutting Fluid ..................................... 74
Cleaning Electrical Box...................................... 75
Machine Storage ................................................ 76
SERVICE ..............................................................77
Backlash Adjustment ........................................ 77
Compound Leadscrew ........................................ 77
Cross Slide Leadscrew ....................................... 77
Leadscrew End Play Adjustment ...................... 78
Gib Adjustment .................................................. 78
Compound & Cross Slide Gibs ............................ 78
Saddle Gibs ....................................................... 79
Tailstock Gib ..................................................... 80
Half Nut Adjustment ......................................... 80
V-Belts ................................................................ 81
Brake Inspection & Replacement ..................... 82
Leadscrew Shear Pin Replacement .................. 85
Gap Removal & Installation.............................. 87
TROUBLESHOOTING .........................................88

ELECTRICAL........................................................91
Electrical Safety Instructions ........................... 91
Wiring Overview ................................................ 92
SB1016/36 Component Location Index ............. 93
SB1016/36 Electrical Box Wiring ...................... 94
SB1016/36 Electrical Box Wiring ...................... 95
SB1016/36 Electrical Box .................................. 96
SB1016 220V Spindle Motor ............................. 97
SB1036 440V Spindle Motor ............................. 97
SB1016 220V
Oil Pump Motor & Pressure Sensor ................. 98
SB1036 440V
Oil Pump Motor & Pressure Sensor ................. 98
SB1016 220V Coolant Pump Wiring................. 99
SB1036 440V Coolant Pump Wiring................. 99
SB1016/36 Control Panel Wiring .................... 100
SB1016/36 Spindle Rotation Switch ............... 101
SB1016/36 Power Connection ......................... 101
SB1016/36 Additional Component Wiring ..... 102
PARTS ................................................................103
Headstock Controls .......................................... 103
Headstock Internal Gears ............................... 105
Headstock Transfer Gears............................... 107
Gearbox Gears.................................................. 109
Gearbox Controls A .......................................... 111
Gearbox Controls B .......................................... 112
Apron Front ...................................................... 114
Apron Rear ....................................................... 115
Compound Slide & Tool Post ........................... 118
Cross Slide & Saddle A .................................... 119
Cross Slide & Saddle B .................................... 120
Bed & Shafts .................................................... 122
End Gears......................................................... 124
Motor & Lubrication ........................................ 125
Cabinets & Panels ........................................... 127
Tailstock ........................................................... 129
Thread Dial ...................................................... 131
Micrometer Stop............................................... 131
Steady Rest ...................................................... 132
Follow Rest ....................................................... 133
Brake System ................................................... 134
Electrical Cabinet & Control Panel ................ 135
Accessories ....................................................... 137
Front Machine Labels ...................................... 138
Rear Machine Labels ....................................... 139
WARRANTY & RETURNS .................................141

For Machines Mfg. Since 7/09
INTRODUCTION

INTRODUCTION

Model SB1016/SB1036

About These Machines

Foreword

Features

"The screw cutting engine lathe is the oldest and
most important of machine tools and from it all
other machine tools have been developed. It was
the lathe that made possible the building of the
steamboat, the locomotive, the electric motor, the
automobile and all kinds of machinery used in
industry. Without the lathe our great industrial
progress of the last century would have been
impossible." —How To Run a Lathe, 15th
Edition, South Bend Lathe.

As the name implies, these lathes feature EVS
(Electronic Variable Speed) spindle control,
which allows the operator to quickly adjust
the spindle speed. First, within the 18–1800
RPM range, one of four headstock gear ranges
is selected using the spindle speed range
lever. Next, the EVS dial is used to dial in any
available speed within that range. Lastly, a
digital tachometer displays the current spindle
speed.

The lathes represented in this manual are a
modern day version of the screw cutting lathes
that trace their roots back to the 1700's, which
were themselves technological improvements of
the bow lathe that can be traced back thousands
of years to the ancient Egyptians.

The beds of these lathes are constructed with
Meehanite castings that have been precision
hardened and ground in the traditional 3-V
prismatic design—long used on South Bend
Lathes for its accuracy, durability, and rigidity.

Now, almost 300 years later, these modern
"screw cutting" lathes are not just a piece of
refined machinery, but a culmination of human
ingenuity and knowledge embodied into the
design and synergy of thousands of interworking
parts—some of which represent the life's work
and dreams of many inventors, mechanical
engineers, and world-class machinists—including
the likes of Leonardo da Vinci, Henry Maudsley,
and the founders of South Bend Lathe, John and
Miles O'Brien.
And now the torch is passed to you—to take
the oldest and most important type of machine
tool—and carry on the tradition. As the operator
of a South Bend Lathe, you now join the ranks
of some very famous and important customers,
such as Henry Ford, who used the machines he
purchased to help him change the world.

Capabilities
These EVS Toolroom Lathes are built for daily
use in a busy industrial setting. Loaded with
many nice features and high-precision parts,
these lathes excel at making fine tools, dies,
thread gauges, jigs, and precision test gauges—
however, they are by no means delicate. Thick
castings, heavy weight, and quality construction
throughout provide the necessary brawn for
demanding production and manufacturing tasks.

The headstock features quick-change gear levers
and an adjustable clutch mechanism for the feed
rod that can be set to prevent damage in the
event of a carriage or cross feed bind from too
deep of a cut.
To further ensure a high degree of accuracy,
these lathes are equipped with high-grade
spindle bearings. The spindles are the D1-8
camlock type with an MT#7 taper and 3.125"
bore. The tailstock quills have an MT#5 taper
and offer 6.5" of travel.
Compared to conventional splash and spray oil
systems that can leave upper bearings and gears
starved for oil on initial start up and during
low speed operations, the EVS lathes have a
pressurized headstock oiling system. All bearings
and gears are pre-lubricated before the spindle
starts, so lubrication during high-load low-speed
operations is guaranteed.
Finally, these EVS toolroom lathes are packed
with a premium Yaskawa Inverter unit, AllenBradley contactors, thermal relays, and fuse
system. A complete cutting fluid system is
included with an easy-to-clean chip drawer,
Way lubrication system, ball bearing steady rest
and brass-tipped follow rest, adjustable work
lamp, foot brake, and powered X and Y feed
capabilities.

-3-

INTRODUCTION

Model SB1016/SB1036

For Machines Mfg. Since 7/09

Identiﬁcation
D
A

E
C

J
K

AC
AB
AA

Z
N

W
X

S R

Figure 1. The 18" x 60" Variable Speed Toolroom Lathe (EVS).

A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.

Control Panel
Chuck Guard w/Safety Switch
Steady Rest w/Ball Bearing Fingers
Halogen Work Lamp
Cross Slide Handwheel
Three-Vee Bed and Way System
Follow Rest w/Brass Fingers
4-Way Tool Post
Compound Rest Handwheel
Cutting Fluid Nozzle
Carriage Lock
Double-Clamping Tailstock
Thread Dial for Cutting Inch Threads
Cutting Fluid Pump/Tank
Spindle ON/OFF Lever

Serious personal injury could occur if
you connect the machine to power before
completing the setup process. DO NOT
connect power until instructed to do so later
in this manual.

-4-

P. Half Nut Lever
Q. Feed ON/OFF Lever
R. Way Oil Pump
S. Apron Feed Direction Knob
T. Feed Selection Knob
U. Carriage Handwheel w/Safety Position
V. Brake Pedal
W. Adjustable Feed Clutch Knob
X. Micrometer Stop
Y. Quick Change Gearbox Levers
Z. Headstock Oil Pump & Reservoir Access
AA. Headstock Feed Direction Lever
AB. Quick Change Range Lever
AC. Spindle Speed and Range Lever
AD. D1-8 Camlock MT#7 Spindle

Untrained users have an increased risk
of seriously injuring themselves with this
machine. Do not operate this machine until
you have understood this entire manual and
received proper training.

For Machines Mfg. Since 7/09

INTRODUCTION

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-10-

For Machines Mfg. Since 7/09

SAFETY

Model SB1016/SB1036

SAFETY

Understanding Risks of Machinery
Operating all machinery and machining equipment can be dangerous or relatively safe depending
on how it is installed and maintained, and the operator's experience, common sense, risk awareness,
working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).
The owner of this machinery or equipment is ultimately responsible for its safe use. This
responsibility includes proper installation in a safe environment, personnel training and usage
authorization, regular inspection and maintenance, manual availability and comprehension,
application of safety devices, integrity of cutting tools or accessories, and the usage of approved
personal protective equipment by all operators and bystanders.
The manufacturer of this machinery or equipment will not be held liable for injury or property
damage from negligence, improper training, machine modiﬁcations, or misuse. Failure to read,
understand, and follow the manual and safety labels may result in serious personal injury, including
amputation, broken bones, electrocution, or death.
The signals used in this manual to identify hazard levels are deﬁned as follows:
Death or catastrophic
harm WILL occur.

Moderate injury or ﬁre
MAY occur.

Death or catastrophic
harm COULD occur.

Machine or property
damage may occur.

Basic Machine Safety
1.

Owner’s Manual: All machinery and
machining equipment presents serious
injury hazards to untrained users. To
reduce the risk of injury, anyone who uses
THIS item MUST read and understand
this entire manual before starting.

Personal Protective Equipment: Operating
or servicing this item may expose the user
to ﬂying debris, dust, smoke, dangerous
chemicals, or loud noises. These hazards
can result in eye injury, blindness, longterm respiratory damage, poisoning,
cancer, reproductive harm or hearing loss.
Reduce your risks from these hazards
by wearing approved eye protection,
respirator, gloves, or hearing protection.

Trained/Supervised Operators Only:
Untrained users can seriously injure
themselves or bystanders. Only allow
trained and properly supervised personnel
to operate this item. Make sure safe
operation instructions are clearly
understood. If electrically powered, use
padlocks and master switches, and remove
start switch keys to prevent unauthorized
use or accidental starting.

Guards/Covers: Accidental contact with
moving parts during operation may cause
severe entanglement, impact, cutting,
or crushing injuries. Reduce this risk by
keeping any included guards/covers/doors
installed, fully functional, and positioned
for maximum protection.

-11-

Model SB1016/SB1036

SAFETY

For Machines Mfg. Since 7/09

Entanglement: Loose clothing, gloves,
neckties, jewelry or long hair may
get caught in moving parts, causing
entanglement, amputation, crushing,
or strangulation. Reduce this risk by
removing/securing these items so they
cannot contact moving parts.

11. Chuck Keys or Adjusting Tools: Tools used
to adjust spindles, chucks, or any moving/
rotating parts will become dangerous
projectiles if left in place when the machine
is started. Reduce this risk by developing
the habit of always removing these tools
immediately after using them.

Mental Alertness: Operating this item
with reduced mental alertness increases
the risk of accidental injury. Do not let a
temporary influence or distraction lead to a
permanent disability! Never operate when
under the influence of drugs/alcohol, when
tired, or otherwise distracted.

12. Work Area: Clutter and dark shadows
increase the risks of accidental injury.
Only operate this item in a clean, nonglaring, and well-lighted work area.

Safe Environment: Operating electrically
powered equipment in a wet environment
may result in electrocution; operating near
highly ﬂammable materials may result in a
ﬁre or explosion. Only operate this item in
a dry location that is free from ﬂammable
materials.

Electrical Connection: With electically
powered equipment, improper connections
to the power source may result in
electrocution or fire. Always adhere to all
electrical requirements and applicable
codes when connecting to the power source.
Have all work inspected by a qualified
electrician to minimize risk.

Disconnect Power: Adjusting or servicing
electrically powered equipment while it
is connected to the power source greatly
increases the risk of injury from accidental
startup. Always disconnect power
BEFORE any service or adjustments,
including changing blades or other tooling.

10. Secure Workpiece/Tooling: Loose
workpieces, cutting tools, or rotating
spindles can become dangerous projectiles
if not secured or if they hit another object
during operation. Reduce the risk of this
hazard by verifying that all fastening
devices are properly secured and items
attached to spindles have enough clearance
to safely rotate.

-12-

13. Properly Functioning Equipment: Poorly
maintained, damaged, or malfunctioning
equipment has higher risks of causing
serious personal injury compared to
those that are properly maintained.
To reduce this risk, always maintain
this item to the highest standards and
promptly repair/service a damaged or
malfunctioning component. Always follow
the maintenance instructions included in
this documentation.
14. Unattended Operation: Electrically
powered equipment that is left unattended
while running cannot be controlled and is
dangerous to bystanders. Always turn the
power OFF before walking away.
15. Health Hazards: Certain cutting fluids
and lubricants, or dust/smoke created
when cutting, may contain chemicals
known to the State of California to cause
cancer, respiratory problems, birth defects,
or other reproductive harm. Minimize
exposure to these chemicals by wearing
approved personal protective equipment
and operating in a well ventilated area.
16. Difﬁcult Operations: Attempting
difficult operations with which you are
unfamiliar increases the risk of injury.
If you experience difficulties performing
the intended operation, STOP! Seek an
alternative method to accomplish the
same task, ask a qualified expert how the
operation should be performed, or contact
our Technical Support for assistance.

For Machines Mfg. Since 7/09

SAFETY

Model SB1016/SB1036

Additional Metal Lathe Safety
1.

Clearing Chips: Metal chips can easily cut
bare skin—even through a piece of cloth.
Avoid clearing chips by hand or with a rag.
Use a brush or vacuum to clear metal chips.

Chuck Key Safety: A chuck key left in the
chuck can become a deadly projectile when
the spindle is started. Always remove the
chuck key after using it. Develop a habit of
not taking your hand off of a chuck key unless
it is away from the machine.

Tool Selection: Cutting with an incorrect
or dull tool increases the risk of accidental
injury. Dull tools require extra force when
cutting, which increases risk of breaking
or dislodging components, which can cause
small shards of metal to become dangerous
projectiles. Always select the right cutter for
the job and make sure it is sharp. A correct,
sharp tool decreases strain and provides a
better finish.

Securing Workpiece: An improperly secured
workpiece can fly off of the lathe spindle with
deadly force, which can result in a severe
impact injury. Make sure the workpiece is
properly secured in the chuck or faceplate
before starting the lathe.

Handling Chucks: Chucks can be very heavy
and difficult to grasp, which can lead to
crushed fingers or hands if mishandled.
Get assistance when installing or removing
chucks to reduce this risk. Protect your hands
and the precision-ground ways by using a
chuck cradle or piece of plywood over the
ways of the lathe when servicing chucks.

Safe Clearances: Workpieces that crash into
other components on the lathe may throw
dangerous projectiles in all directions, leading to impact injury and damaged equipment.
Before starting the spindle, make sure the
workpiece has adequate clearance by handrotating it through its entire range of motion.
Also, check the tool and tool post clearance,
chuck clearance, and saddle clearance.

Speed Rates: Operating the lathe at the
wrong speed can cause nearby parts to break
or the workpiece to come loose, which will
result in dangerous projectiles that could
cause severe impact injury. Large workpieces
must be turned at slow speeds. Always use
the appropriate feed and speed rates.

Stopping Spindle by Hand: Stopping the spindle by putting your hand on the workpiece or
chuck creates an extreme risk of entanglement, impact, crushing, friction, or cutting
hazards. Never attempt to slow or stop the
lathe spindle with your hand. Allow the
spindle to come to a stop on its own or use the
brake.

Crashes: Driving the cutting tool or other
lathe components into the chuck may cause
an explosion of metal fragments, which can
result in severe impact injuries and major
damage to the lathe. Reduce this risk by
releasing automatic feeds after use, not leaving lathe unattended, and checking clearances before starting the lathe. Make sure no
part of the tool, tool holder, compound slide,
cross slide, or carriage will contact the chuck
during operation.

10. Long Stock Safety: Long stock can whip violently if not properly supported, causing serious impact injury and damage to the lathe.
Reduce this risk by supporting any stock that
extends from the chuck/headstock more than
three times its own diameter. Always turn
long stock at slow speeds.
11. Cutting Fluid Safety: Cutting fluid can be a
poisonous biohazard that may cause personal
injury from skin or eye contact. Incorrectly
positioned cutting fluid nozzles can splash
on the operator or the floor, resulting in an
exposure or slipping hazard. To decrease your
risk, wear the required personal protection
gear, change cutting fluid regularly, and position the cutting fluid nozzle where it will not
splash or end up on the floor.

-13-

Model SB1016/SB1036

P R E PA R AT I O N

For Machines Mfg. Since 7/09

PREPARATION

Preparation Overview Things You'll Need
The purpose of the preparation section is to help
you prepare your machine for operation. The list
below outlines the basic process. Specific steps
for each of these points will be covered in detail
later in this section.

The typical preparation process is as follows:
1.

Unpack the lathe and inventory the contents
of the box/crate.

Clean the lathe and its components.

Identify an acceptable location for the lathe
and move it to that location.

Level the lathe and either bolt it to the floor
or place it on mounts.

Assemble the loose components, lubricate the
lathe, and make any necessary adjustments
or inspections to ensure the lathe is ready for
operation.

Connect the lathe to the power source.

Test run the lathe to make sure it functions
properly and is ready for operation.

-14-

To complete the preparation process, you will
need the following items:
For Lifting and Moving
s 4WOEXTRAPERSONSWITHGUIDERODSTOSTEADY
the lathe during lifting and moving.
s !&ORKLIFTOR/THER0OWER,IFTINGDEVICE
rated for at least 10,000 lbs.
s ,IFTINGStrap or Chain with Hook
rated for at least 10,000 lbs.
s Various Hardwood Blocks and Planks as
Needed
For Power Connection
s !POWERSOURCETHATMEETSTHEMINIMUM
circuit requirements for this machine (refer
to Page 16 for details).
s !QUALIFIEDELECTRICIANTOENSUREASAFEAND
code-compliant connection to the power
source.

For Assembly
s
s
s
s
s
s
s
s
s

0RECISION,EVEL
Cotton Rags
Mineral Spirits
Quality Metal Protectant Oil
3AFETYGlasses
Wrench or Socket 21mm
Wrench or Socket 19mm
&LOORMounting Hardware as Needed
Standard Screwdriver #2

For Machines Mfg. Since 7/09

P R E PA R AT I O N

Power Supply
Requirements
Availability
Before installing the machine, consider the
availability and proximity of the required power
supply circuit. If an existing circuit does not meet
the requirements for this machine, a new circuit
must be installed.
To minimize the risk of electrocution, fire,
or equipment damage, installation work and
electrical wiring must be done by a qualified
electrician in accordance with all applicable
codes and standards.

Electrocution or fire may
occur if machine is not
correctly grounded and
attached to the power
supply. Use a qualified
electrician to ensure a safe
power connection.

Full-Load Current Rating
The full-load current rating is the amperage
a machine draws at 100% of the rated output
power. On machines with multiple motors, this is
the amperage drawn by the largest motor or sum
of all motors and electrical devices that might
operate at one time during normal operations.
Model SB1016 Full-Load Rating 220V ...... 30A
Model SB1036 Full-Load Rating 440V ...... 15A
The full-load current is not the maximum
amount of amps that the machine will draw. If
the machine is overloaded, it will draw additional
amps beyond the full-load rating.
If the machine is overloaded for a sufficient
length of time, damage, overheating, or fire may
result—especially if connected to an undersized
circuit. To reduce the risk of these hazards,
avoid overloading the machine during operation
and make sure it is connected to a power supply
circuit that meets the requirements in the
following section.

Model SB1016/SB1036

Circuit Information
A power supply circuit includes all electrical
equipment between the main breaker box or fuse
panel in your building and the incoming power
connections inside the machine. This circuit must
be safely sized to handle the full-load current
that may be drawn from the machine for an
extended period of time.

For your own safety and protection of property,
consult a qualiﬁed electrician if you are unsure
about wiring practices or electrical codes in
your area.
Note: The circuit requirements listed in this
manual apply to a dedicated circuit—where only
one machine will be running at a time. If this
machine will be connected to a shared circuit
where multiple machines will be running at
the same time, consult a qualified electrician to
ensure that the circuit is properly sized for safe
operation.

This machine is equipped with a frequency
drive that contains sensitive electronics,
which can be damaged by a phase converter.
DO NOT use a phase converter to power this
machine. Doing so will void the warranty.

Circuit Requirements for 440V
(Model SB1036)
This machine is prewired to operate on a 440V
power supply circuit that has a verified ground
and meets the following requirements:
Nominal Voltage ............................... 440V/480V
Cycle .............................................................60 Hz
Phase .............................................. Three-Phase
Circuit Rating....................................... 20 Amps
Connection Type ..............Hardwire (Page 24)

-15-

P R E PA R AT I O N

Model SB1016/SB1036

For Machines Mfg. Since 7/09

Circuit Requirements for 220V
(Model SB1016)

Correcting Phase Polarity
(Yaskawa Drive)

This machine is prewired to operate on a 220V
power supply circuit that has a veriﬁed ground
and meets the following requirements:

This sub-section is only provided for
troubleshooting by a qualified electrician. If
you discover during the test run that the lathe
will not operate, or that one or more motors run
backwards, incorrect phase polarity may be at
fault and will need to be corrected.

Nominal Voltage ............................... 220V/240V
Cycle .............................................................60 Hz
Phase .............................................. Three-Phase
Circuit Rating....................................... 40 Amps
Connection Type ..............Hardwire (Page 24)

Grounding Requirements
In the event of certain types of malfunctions or
breakdowns, grounding provides a path of least
resistance for electric current—in order to reduce
the risk of electric shock.
Power supply connections that are hardwired
to the power source must be connected to a
grounded metal permanent wiring system, or
to a system having an equipment-grounding
conductor.

Power Source

Locking
Disconnect Switch

To establish the correct phase polarity:
1.

Disconnect the machine from power, wait
15 minutes for the drive unit capacitors to
discharge.
— If the spindle motor rotates in the
incorrect direction, swap any two of the
output wires U, V, or W that are located
at the variable frequency drive shown in
Figure 3.
Note: Swapping any two of the L1, L2, or
L3 incoming power leads located at the
input of the machine or frequency drive
has no effect on spindle motor rotation.

Machine

N6H@6L6

Varispeed
79 8?
E5
E# E$

35
3#
E%

3?
3$
E&

B#
3%
E'

B$
H
E(

B5
35
E)

E5
H
E*

?B B% 5% B& 5&
DB D D E E
E+ E#" E## E#$ #9

?3 ?4 ?5
?#
?$ 79

K6G>67A:HE::9JC>I
G:;:GIDN6H@6L6DLC:GHB6CJ6A

Conduit

Figure 2. Typical hardwire setup with a locking
disconnect switch.

15 13
16

Swap any
Two of
10
11 Wires
These

12 14 18
23

17
R/L1

S/L2

T/L3

U/T1

V/T2

W/T3

Due to the complexity required for planning,
bending, and installing the conduit necessary for
a hardwire setup, this type of setup can only be
performed by a qualified electrician.
Figure 3. Spindle motor power supply wires at
variable frequency drive unit.

Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power until
instructed later in this manual.

-16-

For Machines Mfg. Since 7/09

P R E PA R AT I O N

— If one or more pump motors do not pump
or rotate in the incorrect direction, locate
the master power switch on the lathe,
and swap any two of the L1, L2, or L3
incoming power leads shown in Figure 4.

Hot
L1
L2

Hot
L3

Hot
Ground

Swap any
Two of
These Wires
DISCONNECT
SWITCH
(as recommended)

L2
1

Variable Frequency
Drive (Figure 3)

Model SB1016/SB1036

Master Power
Switch (Figure 4)

L3
5

MASTER
POWER SWITCH
2

Figure 4. Machine incoming power supply wires.

Figure 5. Component locations in lathe electrical
cabinet.

Close the electrical cabinet door, reinstall
motor covers and access panels, and test
machine operation.

-17-

Model SB1016/SB1036

P R E PA R AT I O N

For Machines Mfg. Since 7/09

Unpacking

This item was carefully packaged to prevent
damage during transport. If you discover any
damage, please immediately call Customer
Service at (360) 734-1540 for advice. You may
need to file a freight claim, so save the containers
and all packing materials for possible inspection
by the carrier or its agent.

F
E
G

Inventory
Main Inventory 1: (Figure 6)
Qty
A. Steady Rest Assembly.................................... 1
B. D1-8 Camlock Stud Set.................................. 1
C. 15" Faceplate w/D1-8 Camlock Stud Set ...... 1
D. 12" 3-Jaw Chuck w/OD Clamping Jaws ....... 1
E. 14" 4-Jaw Chuck w/Combo Jaws ................... 1
F. 4-Jaw Chuck Key ........................................... 1
G. Follow Rest Assembly .................................... 1
Tool Box Inventory: (Figure 7)
Qty
H. Tool Box .......................................................... 1
I. 3-Jaw Chuck Key ........................................... 1
J. Tool Post T-Wrench........................................ 1
K. Hex Wrench Set 1.5-10mm ............................ 1
L. Handwheel Handles....................................... 2
M. Solid Dead Center MT#5 ............................... 1
N. Carbide-Tipped Dead Center MT#5 .............. 1
O. Spindle Sleeve MT#7-MT#5 .......................... 1
P. Open End Wrench 10/12mm ......................... 1
Q. Open End Wrench 14/17mm ......................... 1
R. Open End Wrench 22/24mm ......................... 1
S. Combo Wrench 27mm .................................... 1
T. Phillips Screwdriver #2 ................................. 1
U. Standard Screwdriver #2 ............................... 1
V. ID Clamping Jaw Set (Three Jaw Chuck) .... 1
W. Cast Iron Leveling Pads ................................ 8
Note: Some inventory components may be
shipped inside of the lathe electrical box. These
items MUST be removed before connecting the
lathe to the power source.

-18-

Figure 6. Main inventory.

H
Q

S
T

O
M

I
L
W

J
K

Figure 7. Toolbox inventory.

For Machines Mfg. Since 7/09

P R E PA R AT I O N

Model SB1016/SB1036

Cleaning & Protecting
The unpainted surfaces are coated at the factory
with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
The beneﬁt of this rust preventative is that it
works very well. The downside is that it can be
time-consuming to thoroughly remove.
Be patient and do a careful job when cleaning
and removing the rust preventative. The time
you spend doing this will reward you with
smooth-sliding parts and a better appreciation
for the proper care of the unpainted surfaces.
Although there are many ways to successfully
remove the rust preventative, we have cleaned
thousands of machines and found the following
process to be the best balance between efﬁciency
and minimized exposure to toxic fumes or
chemicals.

Before cleaning, gather the following:
s
s

$ISPOSABLErags
#LEANERDEGREASER (certain citrus-based
degreasers work extremely well and they
have non-toxic fumes)
3AFETYGLASSESDISPOSABLEGLOVES

Note: Automotive degreasers, mineral spirits, or
7$sCANBEUSEDTOREMOVERUSTPREVENTATIVE
Before using these products, though, test them
on an inconspicuous area of a painted area to
make sure they will not damage it.

Many cleaning solvents are
toxic if inhaled. Minimize
your risk by only using
these products in a well
ventilated area.

Avoid chlorine-based solvents, such as
acetone or brake parts cleaner that may
damage painted surfaces. Always follow the
manufacturer’s instructions when using any
type of cleaning product.

Basic steps for removing rust preventative:
1.

2. #OATALLSURFACESTHATHAVERUSTPREVENTATIVE
with a liberal amount of your cleaner or
degreaser and let them soak for a few
minutes.
3.

Wipe off the surfaces. If your cleaner or
degreaser is effective, the rust preventative
will wipe off easily.

Note: To clean off thick coats of rust preventative
on ﬂat surfaces, such as beds or tables, use
A0,!34)#PAINTSCRAPERTOSCRAPEOFFTHE
majority of the coating before wiping it off
WITHYOURRAG$ONOTUSEAMETALSCRAPEROR
it may scratch the surface.)
4.

Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used for
cleaning. Avoid using these
products to remove rust
preventative.

Put on safety glasses and disposable gloves.

Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a
quality metal protectant or light oil to
prevent rust.

-19-

P R E PA R AT I O N

Model SB1016/SB1036

For Machines Mfg. Since 7/09

Weight Load

Location
Physical Environment
The physical environment where your machine
Physical
Environment
is operated is important for safe operation and
Electrical
Installation
longevity
of parts.
For best results, operate this
machine
in a dry environment that is free from
Lighting
excessive moisture, hazardous or flammable
Weight
chemicals, Load
airborne abrasives, or extreme
Space Allocation
conditions.
Extreme conditions for this type
of machinery are generally those where the
ambient temperature is outside the range of 41°–
104°F; the relative humidity is outside the range
of 20–95% (non-condensing); or the environment
is subject to vibration, shocks, or bumps.

Electrical Installation
Place this machine near an existing power
source. Make sure all power cords are protected
from traffic, material handling, moisture,
chemicals, or other hazards. Make sure to leave
access to a means of disconnecting the power
source or engaging a lockout/tagout device.

Refer to the Machine Speciﬁcations for the
weight of your machine. Make sure that the
surface upon which the machine is placed will
bear the weight of the machine, additional
equipment that may be installed on the machine,
and the heaviest workpiece that will be used.
Additionally, consider the weight of the operator
and any dynamic loading that may occur when
operating the machine.

Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation
of auxiliary equipment. With permanent
installations, leave enough space around
the machine to open or remove doors/covers
as required by the maintenance and service
described in this manual.

Children or untrained
people may be seriously
injured by this machine.
Only install in an access
restricted location.

Lighting
Lighting around the machine must be adequate
enough that operations can be performed
safely. Shadows, glare, or strobe effects that
may distract or impede the operator must be
eliminated.

Wall

Min. 30"
18"

147"
Electrical
Access Door

= Power Connection Location

62"

Keep
Workpiece
Loading Area Lathe
Unobstructed
131"
Figure 8. Space required for full range of movement.

-20-

For Machines Mfg. Since 7/09

P R E PA R AT I O N

Lifting & Moving

Model SB1016/SB1036

(Loooking at Lifting Setup from Tailstock End)
To Forklift or Lifting Hook

This machine and its parts are heavy! Serious
personal injury may occur if safe moving
methods are not used. To reduce the risk of a
lifting or dropping injury, ask others for help,
and use power equipment and guide rods.

Leadscrew

Lifting
Strap

Feed Rod
Control
Rod

Lathe
Bed

Hardwood Blocks
and Planks
Positioned as
Required to
Prevent Lifting
Straps from
Bending
Leadscrew

Figure 9. Lifting setup to keep straps from bending
leadscrew or rods.

Do not attempt to lift or move this lathe if you do
not have the proper equipment or the necessary
assistance from other people. All lifting
equipment must be rated for at least 10,000 lbs.
to account for dynamic loads from bouncing or
pulling that may be applied while lifting. Refer to
the Things You'll Need section on Page 14 for
details.

Attach the lifting straps to a forklift or an
overhead crane, as shown in Figure 10, and
unbolt the lathe from the pallet.
Use Blocks as Necessary
to Space Straps Away
from Control Rod,
Feed Rod, and Leadscrew
to Prevent Bending when
the Lathe is Lifted

To lift and move your lathe:
1.

Prepare the permanent location for the lathe,
and remove the top and sides of the shipping
crate, then remove the small components
from the shipping pallet.

To balance the lifting load, slide the tailstock
and the carriage to the far right end of the
lathe away from the headstock.

Position hardwood blocking under each end
of the bed as shown in Figure 9 to keep the
lifting straps away from the leadscrew, feed
rod, and control rod to prevent bending the
rods.

Hardwood
Blocking

Forklift or
Overhead
Hoist Fixture
Lifting
Straps

Hardwood
Blocking

Figure 10. Lathe set up for typical lifting.

At each end of the lathe, have an assistant
connect a guide rod to safely keep the lathe
from swaying during lifting and transport.

Raise the lathe a couple of inches and place
the lathe. If lathe balance is questionable
however, or any other problem is suspected,
lower the lathe and correct the problem.

-21-

Model SB1016/SB1036

P R E PA R AT I O N

Leveling & Mounting
You must level your machine and either use the
included foot pads and leveling hardware or bolt
your lathe to the floor. Because mounting your
lathe to the floor with permanent hardware is an
optional step and floor materials may vary, floor
mounting hardware is not included.

To level the machine, use a precision level to
make sure the bedways are level from side-toside and from front-to-back. If using the included
leveling pads (Figure 12), place them under
the six leveling bolt locations, then use a 24mm
wrench to adjust the bolts and level the lathe.

Hex Bolt

Leveling
For accurate turning results and to prevent
warping the cast iron bed and ways, the lathe
bedways MUST be leveled from side-to-side
and from front-to-back.
Re-check the bedways 24 hours after
installation, two weeks after that, and then
annually to make sure they remain level.
Leveling machinery helps precision components,
such as bedways, remain straight and ﬂat during
the lifespan of the machine. Components on an
un leveled machine may slowly twist due to the
dynamic loads placed on the machine during
operation.
For best results, use a precision level that
is at least 12" long and sensitive enough to
show a distinct movement when a 0.003" shim
(approximately the thickness of one sheet of
standard newspaper) is placed under one end of
the level.
See the ﬁgure below for an example of a high
precision level.

For Machines Mfg. Since 7/09

Pad

Figure 12. Leveling pads and hex bolts.

If using mounting hardware that does not allow
for adjustment, level the lathe by placing metal
shims between the lathe base and the ﬂoor before
bolting down.

Bolting to Concrete Floors
Lag screws and anchors, or anchor studs
(below), are two popular methods for securing
machinery to a concrete ﬂoor. We suggest you
research the many options and methods for
securing your machine and choose the best one
for your speciﬁc application.
Anchor
Anchor
Stud
Stud

Anchor
and
Lag
Screw
LagAnchor
Screw
and

Figure 13. Common types of fasteners for bolting
machinery to concrete floors.

Most electrical codes require that machines
connected to the power source by fixed
conduit MUST be secured to the floor.
Figure 11. Example of a precision level.

-22-

For Machines Mfg. Since 7/09

P R E PA R AT I O N

Assembly
With the exception of the handwheel handles, the
lathe is shipped fully assembled.
To install the handwheel handles, thread the
large handle into the carriage handwheel and the
small handle into the cross slide handwheel, as
shown in Figure 14.

Model SB1016/SB1036

In addition to the gearboxes, we also recommend
that you lubricate all other points on the
machine at this time. This can be accomplished
by following the maintenance schedule on Page
64.
Note: If your lathe was shipped with oil in the
gearboxes, do not change that oil until after the
break-in period.

Adding Cutting Fluid
Add the cutting fluid of your choice now. For
detailed instructions on where the cutting fluid
tank is located and how to add fluid, refer to
Cutting Fluid System on Page 73.

Handwheel Handles
Figure 14. Handwheel handles installed.

Lubricating Lathe
GEARBOXES MUST
BE FILLED WITH OIL!

NO OIL SHIPPED WITH
MACHINE!
Refer to the Lubrication
Section in this Manual
for Recommended
Oil Type.

The headstock oil pump tank, gearbox, and apron
must have the proper amount and type of oil in
them before the lathe can be operated for the
ﬁrst time.
Running the lathe without the required oil will
void the warranty. Refer to the Lubrication
section, beginning on Page 66, for details on how
to check and add oil.

-23-

P R E PA R AT I O N

Model SB1016/SB1036

For Machines Mfg. Since 7/09

Connecting to Power
Due to the complexity required for planning,
bending, and installing the conduit necessary for
a code-compliant hardwire setup, an electrician
or other qualified person MUST perform this
type of installation. Hardwire setups typically
require power supply wires to be enclosed inside
of a solid or flexible conduit, which is securely
mounted at both ends with the appropriate
conduit fittings. All work must adhere to the
required electrical codes.
The hardwire setup for this machine must
include a locking disconnect switch (see Figure
15) between the power source and the machine.
This switch serves as the means to completely
disconnect the machine from power to prevent
electrocution accidental startup during
adjustments, maintenance, or service to the
machine.

Power Source

Locking
Disconnect Switch

Conduit

Electrocution or death will occur if this
procedure is attempted with live power supply
wires. All wiring going to the machine must be
disconnected from the power source, and the
power supply shut OFF and locked out before
performing this procedure.
The incoming power wires must be connected to
the three terminals on the master power switch
marked L1, L2, and L3, and the incoming ground
wire must be connected the ground terminal
shown in Figure 16. All wires must have
adequate slack and be clear of sharp objects.

L3
Ground

Machine

Conduit

Figure 15. Typical hardwire setup with a locking
disconnect switch.

Master
Power
Switch

Pre-drilled Hole
for Incoming
Power

Figure 16. Machine power connection locations.

When the wiring job is complete, close and lock
the main electrical box door, otherwise the
machine control panel will be disabled.

-24-

For Machines Mfg. Since 7/09

P R E PA R AT I O N

Test Run
After all preparation steps have been completed,
the machine and its safety features must be
tested to ensure correct operation. If you discover
a problem with the operation of the machine or
its safety components, shut the machine down,
disconnect it from power, and do not operate it
again until you have resolved the problem.
Note: The variable speed on this machine
is controlled by a frequency drive unit with
sensitive electronics. These electronics can
be damaged if power is disconnected during
operation. Therefore, unless the stop button and
brake lose functionality, always properly shut
the machine down before, disconnecting it from
the power source.

Model SB1016/SB1036

Spindle Speed Dial

Pump Switch

Stop Button

Figure 17. Control panel.

Move the spindle range lever (Figure 18) to
low speed range 1 (18-55 RPM).

Note: You may need to slightly rotate the chuck
by hand to engage the lever.

A Troubleshooting section is provided,
starting on Page 88, to assist you with
solutions if a problem occurs or if the lathe
does not function as described in this section.
If you need additional help after reviewing the
troubleshooting section, or you are not confident
troubleshooting the machine on your own,
contact our tech support at (360) 734-1540.

To test run your machine:
1.

Read and follow the safety instructions at
the beginning of the manual, take required
safety precautions, and complete all previous
preparation steps including verifying that all
oil levels are correct.
Clear away all tools and objects used during
assembly, lubrication, and preparation.

DISCONNECT LATHE FROM POWER!

Make sure that the chuck and jaws, if
installed, are secure (refer to Chuck and
Faceplate Mounting on Page 35).

Figure 18. Spindle range lever.

Move the gearbox range lever to the middle
(neutral) position, as shown in Figure 19.
LOW
Neutral
HIGH

Note: If a chuck is not installed on the lathe, you
do not need to install one for this test.
5.

Push the stop button in, turn the spindle
speed dial to the minimum, and turn the
cutting fluid pump switch (Figure 17) to the
OFF position, and point the nozzle into the
chip pan.

Figure 19. Gearbox range lever in neutral.

-25-

P R E PA R AT I O N

Model SB1016/SB1036
8.

Move the headstock feed direction lever to
the (neutral) position (see Figure 20).
FORWARD

For Machines Mfg. Since 7/09

11. Make sure that the master power switch is
OFF, shown in Figure 23. Next, connect
the lathe to the power source, and turn the
master power switch ON.

NEUTRAL
REVERSE

Master
Power
Switch

Figure 20. Feed direction lever in neutral.

Pull up on the half nut and the feed levers to
disengage the carriage, as shown in Figure
21, and make sure the carriage lock is loose.
Carriage Lock

Disengaged

Engaged
Disengaged

Figure 23. Master power switch in ON position.

12. Rotate the stop button shown in Figure 24
clockwise until it pops out. The headstock oil
pump will turn ON.
Stop Button

Half Nut
Lever

Engaged
Feed ON/OFF Lever
Figure 21. Halfnut and carriage feed levers moved to
the disengaged positions.

10. Swing the spindle ON/OFF lever outward
and move it to the OFF (center) position, as
shown in Figure 22.

Spindle
ON/OFF
Lever in OFF
or (Neutral)

Figure 22. Spindle ON/OFF lever in OFF (Neutral).

-26-

Figure 24. Stop button.

13. Observe the oil pump tube through the sight
glass (Figure 25). Verify that you see oil
ﬂowing.
Note: This headstock has a pressurized oil
system that is equipped with an oil pressure
safety switch. If oil stops flowing or does not
flow to start with, the lathe will not operate
until the oil is properly flowing. Refer to
Troubleshooting to correct.

Never bypass the oil pressure safety switch!
If you do, you will void the warranty, and
headstock damage may occur.

For Machines Mfg. Since 7/09

P R E PA R AT I O N

Model SB1016/SB1036

19. Push the foot brake. The lathe should come
to a quick stop.
— If the foot brake has no effect on the lathe,
push the stop button, and refer to V-Belts
and Brake & Switch on Page 81 to
make any required adjustments.
Oil Pump
Sight Glass

20. Remove the lathe headstock side cover.
The kill switch shown in Figure 27 should
prevent the lathe from starting while this
cover is removed.

Figure 25. Oil pump sight glass.

14. Make sure that all bystanders are out of the
way, tools are cleared away, and the chuck
key is removed from the chuck.
15. Move the spindle ON/OFF lever (Figure
26) down and the chuck will rotate counterclockwise (down and toward you, as you face
the front of the lathe).
Spindle ON/OFF Lever

Kill Switch

Figure 26. Starting the lathe.

16. Observe the lathe and listen for any
abnormal noises or vibration. The lathe
should run smoothly. If the spindle rotates in
the incorrect direction, refer to Correcting
Phase Polarity on Page 16 to solve the
problem.
17. Push the stop button. The lathe should stop.
18. Move the spindle ON/OFF lever up to the
OFF position, reset the stop button by
twisting it clockwise until it pops out, then
restart the spindle with the lever.

Figure 27. Headstock gear cover kill switch.

21. Stand away from all the exposed gears on
the side of the headstock, and attempt to
start the lathe.
— If the lathe starts, the safety switch is not
functioning properly and may need to be
replaced before the machine can be safely
operated.
22. Reinstall the end gear cover, then start the
lathe.

-27-

Model SB1016/SB1036

P R E PA R AT I O N

23. Lift the chuck guard shown in Figure 28,
and try to start the lathe again. The cover
kill switch should prevent the lathe from
starting while the guard is open.
Chuck Guard
Cutting Fluid
Pump Switch

For Machines Mfg. Since 7/09

Spindle Break-In
It is essential to closely follow the proper break-in
procedures to ensure trouble-free performance.
Complete this process once you have familiarized
yourself with all instructions in this manual and
completed the test run.

To complete the spindle break-in:
1.

Make sure you have completed the Test
Run procedure beginning on Page 25.

Turn the spindle speed dial (Figure 29) all
the way counterclockwise to the minimum
speed.

Spindle Speed Dial
Figure 28. Chuck safety cover.

24. Close the chuck guard.
25. Open the cutting fluid valve, and using the
pump switch shown in Figure 28, turn the
cutting fluid pump ON. Verify that fluid
flows from the nozzle, then turn the cutting
fluid pump OFF.
Figure 29. Spindle speed dial.

— If no fluid is pumped, but fluid level is
full, no hose kinks exist, and the cutting
fluid nozzle is open, the pump may be
wired with incorrect phase polarity.
Correct the pump phase polarity wiring as
outlined on Page 16.

Move the spindle range lever (Figure 30) to
low speed range 1 (18-55 RPM).

Note: You may need to slightly rotate the chuck
by hand to engage the lever.

The test run is now finished. Shut the lathe down
and begin the Spindle Break-In procedure.

Figure 30. Spindle range lever in low 1.

-28-

P R E PA R AT I O N

For Machines Mfg. Since 7/09
4.

Move the quick change range lever to the
middle (neutral) position, as shown in
Figure 31.

Model SB1016/SB1036

Carriage Lock

Disengaged

LOW

Engaged

Neutral

Disengaged

HIGH

Half Nut
Lever

Engaged

Feed ON/OFF Lever
Figure 33. Halfnut and carriage feed levers shown in
the disengaged positions.

Move the spindle ON/OFF lever to the OFF
(center) position, as shown in Figure 34.

7.
Figure 31. Quick change gearbox in neutral position.

If you have not already done so, move the
headstock feed direction lever to the central
or neutral position as shown in Figure 32
FORWARD

Reverse
Off
Forward

NEUTRAL
REVERSE

Spindle ON/OFF Lever in OFF or (Neutral)
Figure 34. Spindle ON/OFF lever in OFF (Neutral).

Figure 32. Feed direction lever in neutral position.

Pull up on the half nut and the feed levers to
disengage the carriage, as shown in Figure
33, and make sure the carriage lock is loose.

Do not leave the lathe unattended during
the break-in period. Should any problem
arise, you must be able to immediately shut
down the lathe to avoid damage. Curious
bystanders can also be entangled with a
lathe chuck if the machine is left running
and unattended. Entanglement can lead to
immediate amputation or death.

After the first 16 hours of use, the V-belts will
stretch and seat into the pulley grooves. The
V-belts must be properly re-tensioned after
this period to avoid reducing their useful life.
Refer to the V-Belts section on Page 81 for
detailed instructions.
-29-

Model SB1016/SB1036

P R E PA R AT I O N

For Machines Mfg. Since 7/09

LOW
Neutral

NEVER attempt to shift the headstock or
quick change gearbox when the lathe is in
operation. Gear clash causing tooth damage
will result. Only use the gear shifting levers
when the spindle id stopped.
8.

Turn the lathe ON.

Using the speed dial on the control panel,
and the spindle range lever on the headstock,
run the lathe spindle for ten minutes at 55,
180, 600, and 1800 RPM as indicated by the
tachometer on the control panel.

10. When complete, reverse spindle rotation
and run lathe in reverse at 1800 RPM for 10
minutes.
11. After completing Step 10, stop the lathe,
set the spindle range lever to medium speed
range 2 as shown in Figure 35.

HIGH

Figure 36. Quick change range lever.

13. Turn the lathe ON, and run the lathe at 180
RPM for 10 minutes with the quick change
gearbox in low, and then another 10 minutes
with the quick change gearbox in high.
14. When complete, while the oil is still warm
and any metal particles are still suspended
in the oil, change the oil in the quick change
gearbox and the headstock oil pump tank
immediately.
15. Tighten the V-belts, and perform all
other lubrication steps mentioned in the
Maintenance section of this manual.

Recommended
Adjustments

Figure 35. Spindle range lever in medium 2.

12. Move the quick change range lever shown in
Figure 36 to L or the low range position.

-30-

For your convenience, the adjustments listed
below have been performed at the factory.
However, because of the many variables involved
with shipping, we recommend that you at least
verify the following adjustments to ensure the
best possible results from your new machine.
Step-by-step instructions for these adjustments
can be found on the pages referenced below.

Factory adjustments that should be veriﬁed:
s

4AILSTOCKALIGNMENTPage 44).

#OMPOUNDANDCROSSSLIDEBACKLASH
adjustment (Page 77).

'IBADJUSTMENTSPage 78).

For Machines Mfg. Since 7/09

O P E R AT I O N

Model SB1016/SB1036

OPERATION

Operation Overview

To complete a typical operation, the operator
does the following:

The purpose of this overview is to provide
the novice machine operator with a basic
understanding of how the machine is used during
operation, so they can more easily understand
the controls discussed later in this manual.

Puts on safety glasses, rolls up sleeves,
removes jewelry, and secures any clothing,
jewelry, or hair that could get entangled in
moving parts.

Examines the workpiece to make sure it
is suitable for turning, then mounts the
workpiece in one of the chucks or on the
faceplate, and removes the chuck key from
the chuck.

Mounts the tooling, aligns it with the
workpiece, then backs it away to establish a
safe startup clearance.

Clears all tools from the lathe.

Sets the correct spindle speed range for the
operation, and turns the spindle speed dial
all the way counterclockwise (to the lowest
speed) to avoid the possibility of damage
from a high speed start.

Checks for safe clearances by rotating
the workpiece by hand at least one full
revolution.

Moves slides to where they will be used
during operation.

If using power feed, selects the proper feed
rate for the operation.

Turns the master power switch ON, resets
the stop button so it pops out, then moves
the spindle ON/OFF lever down to start
spindle rotation. The spindle will rotate
forward (the top of the chuck rotates toward
the operator).

Note: Due to the generic nature of this overview,
it is not intended to be an instructional guide
for performing actual machine operations.
To learn more about speciﬁc operations and
machining techniques, seek training from people
experienced with this type of machine, and do
additional research outside of this manual by
reading "how-to" books, trade magazines, or
websites.

To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.

Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious injury or death.
Keep these items away
from moving parts at all
times to reduce this risk.

During operation, small
metal chips may become
airborne, leading to serious
eye injury. Wear safety
glasses to reduce this risk.

10. Turns the spindle speed dial clockwise to the
desired RPM.
11. Uses the carriage handwheels or power
feed options to move the tooling into the
workpiece for operations.
12. When finished cutting, moves the ON/OFF
lever to the center position to turn the lathe
OFF, then removes the workpiece.
-31-

O P E R AT I O N

Model SB1016/SB1036

Description of Controls
& Components
Refer to the following figures and descriptions to
learn about the basic controls of this machine.

Main Power Control
Master Power Switch: The rotary switch
shown in Figure 37 toggles incoming power
ON/OFF to the lathe. It also prevents the
electrical box door from being opened when
the switch is ON. If switched to OFF, this
switch is not a safe alternative to completely
disconnecting the machine from power when
wiring, servicing, or making repairs.

For Machines Mfg. Since 7/09

Quick Change Gearbox Levers: Controls the
leadscrew and feedrod speed for threading
and feed operations.

Headstock Feed Direction Lever: Controls
the direction that the leadscrew and feed rod
rotate.

Gearbox Range Lever: Shifts the quick
change gearbox from neutral into high or
low.

Threading and Feed Chart: Shows the
configurations of the gearbox levers and
displays the positions of the various gears for
different threading or turning options.

Spindle Speed Range Lever: Controls the
speed ranges available to the spindle.

G. Micrometer Stop: Clamps along the way, and
serves as a stopping point indicator, so when
cutting shoulders the tool tip can be stopped
at exactly the same point every time.

Control Panel
Figure 37. Master power switch.
H

Headstock Controls

E
F
D

Figure 39. Control panel.
B

Figure 38. Headstock controls.

-32-

Tachometer Display: Displays the current
spindle speed in RPM.

Spindle Speed Dial: When rotated, the EVS
dial electronically varies the spindle speed
within each of the four available spindle
speed ranges.

Power Light: Illuminates when lathe is
receiving power and the controls are LIVE.

O P E R AT I O N

For Machines Mfg. Since 7/09
K.

Cutting Fluid Pump Switch: Start/stops the
cutting fluid pump motor.

Jog Button: Turns the spindle motor ON
while being pressed and held.

Way Oil Oil Pump: Draws oil from the apron
case and lubricates the carriage and ways
through various oil ports.

Carriage Lock: Secures the carriage in place
for greater rigidity and accuracy when
using the cross or compound slide for the
machining operation.

Thread Dial and Chart: Dial indicates when
to engage the half nut during threading
operations. Chart indicates on which thread
dial reading to engage the half nut for
specific inch or Whitworth thread pitches.

Feed ON/OFF Lever: Engages and
disengages the longitudinal and cross feed
system at the apron.

M. Stop Button: Stops all machine functions.
Twist clockwise to reset.

Carriage Controls
Q
R

P
S
O

W T

Model SB1016/SB1036

W. Half Nut Lever: Engages and disengages the
half nut for threading operations.

Spindle ON/OFF Lever: Starts, stops and
reverses direction of spindle rotation.

Apron Feed Direction Knob: Changes
direction of carriage feed or the cross slide
feed without having to stop the lathe and
move the headstock feed direction lever.

Z.
Figure 40. Carriage controls.

Feed Selection Knob: Selects either the
carriage feed or the cross slide feed.

Carriage Handwheel: Moves the carriage
parallel along the ways, and can be
disengaged when power feed operations
would make it an entanglement hazard.

AA. Feed Clutch: This adjustable clutch helps
protect the feed system against broken gears
and shafts caused by accidental overloads.

O. Cross Slide Handwheel: Moves the cross
slide perpendicular to the ways into the
workpiece.
P.

Compound Slide Handwheel: Moves the tool
in fine increments at compound angles.

Q . 4-Position Tool Post Lever: Locks the rotary
tool post in four possible detents.
R.

Flow Control Lever: Controls the flow of
cutting fluid from the nozzle.

Figure 41. Adjustable feed clutch.

-33-

O P E R AT I O N

Model SB1016/SB1036

Tailstock Controls
AB. Quill: The quill has an MT#5 bore, metric
and inch scale, and drift slot to remove tightfitting tooling.

For Machines Mfg. Since 7/09

AH. Tailstock Lock Bolt: Tightens a secondary
tailstock clamp to assist the primary
tailstock lock lever and clamp.

AC. Quill Lock Lever: Locks the quill in position.

AI. Offset Scale: Indicates the distance of
tailstock offset from the spindle centerline
with arbitrary marks.

AD. Tailstock Lock Lever: Secures the tailstock in
place along the bedway.

AJ. Tailstock Stop Pin: Prevents the tailstock
from sliding off of the ways.

AE. Handwheel: Moves the quill toward or away
from the spindle, and is quipped with a
graduated collar divided in increments of
0.001" where 360°= 0.200".

AH
AI

AF. Gib Screws: Adjust a tapered gib to control
tailstock sliding accuracy.
AG. Tailstock Offset Screws: Adjusts the
tailstock offset left or right from the spindle
centerline.
AC

AB
Figure 43. Tailstock controls.

Chip Drawer

AG
AF

Figure 42. Tailstock controls.

The chip drawer shown in Figure 44 catches
cutting fluid and metal chips during the
machining process. It slides open for easy
cleaning.
Also, the chip drawer contains a screen that
allows runoff cutting fluid to drain back into the
cutting fluid tank.

Figure 44. Chip drawer.

-34-

For Machines Mfg. Since 7/09

O P E R AT I O N

Foot Brake
This lathe is equipped with a foot brake (Figure
45) to quickly stop the spindle. Pushing the foot
brake while the spindle is ON cuts power to the
motor and stops the spindle. Once stopped, the
spindle lever MUST be returned to the neutral
position before the spindle can be restarted.

Spindle ON/OFF Lever

Model SB1016/SB1036

Chuck & Faceplate
Mounting
This lathe is shipped with the 3-jaw chuck
installed. This is a scroll-type chuck, meaning
that all three jaws move in unison when
adjusted.
The included 4-jaw chuck features independent
jaws, which are used for square or unevenlyshaped stock, and to mount work that needs to
be adjusted to near "0" total indicated runout.
If neither chuck can hold your workpiece, the
cast-iron faceplate has slots for T-bolts that hold
standard or custom clamping hardware. With the
correct clamping hardware, this faceplate will
hold non-cylindrical parts.

Foot Brake
Figure 45. Foot brake and spindle ON/OFF lever.

Using the foot brake to stop the lathe reduces
risk of an entanglement injury from allowing
the lathe to coast to a stop. Use the foot brake
to stop the lathe whenever possible.

The chucks and faceplate have a D1-8 camlock
system. A chuck key is used to turn the locking
cams to secure/release the chuck/faceplate.
Items Needed
Qty
Dead Blow Hammer .............................................. 1
Chuck Cradle or Plywood 3⁄4" (to protect bed) ...... 1
Chuck Key ............................................................. 1

Removing Chuck or Faceplate
1.

DISCONNECT LATHE FROM POWER!

Lay a chuck cradle (see Figure 46) or
plywood under the chuck or faceplate and
over the bedway to protect the precision
ground surfaces from damage and reduce
injury if fingers get pinched.

Figure 46. Wooden chuck support cradle.

-35-

Model SB1016/SB1036

O P E R AT I O N

One at a time, use the chuck key to turn
each of the camlocks counterclockwise until
the cam line aligns with the cam release
datum line, as shown in Figure 47. As you
turn the camlocks, they will rise up slightly
from the spindle body.

Cam Release
Datum Line
and Cam Line

Mounting Chuck or Faceplate
The 4-jaw chuck is shipped with six camlock
studs that may have to be installed before
chuck mounting. If you have not yet installed
the camlock studs, complete the instructions in
"Installing and Adjusting Camlock Studs" on
Page 37.

To mount a chuck or faceplate:
1.

DISCONNECT LATHE FROM POWER!

Lay a chuck cradle (see Figure 46) or
plywood under the chuck or faceplate and
over the bedway to protect the precision
ground surfaces from damage and reduce
injury if fingers get pinched.

Clean away debris and oily substances from
the mating surfaces of the spindle and chuck
or faceplate.

Inspect and make sure that all camlock
studs are undamaged, are clean and lightly
oiled, and that the camlock stud cap screws
are in place and snug.

Camlock

Figure 47. Camlock loosened with the cam line aligned
with the datum line.

Remove the chuck key, then use a deadblow hammer or a wood block to lightly tap
around the circumference of the chuck or
faceplate to break it free from the spindle
taper and camlock sockets. Be sure to
support the bottom of the chuck.

With a rocking motion, carefully remove the
chuck or faceplate from the spindle nose, as
shown in Figure 48, making sure to support
the weight with an adequate chuck cradle.
Threaded Lifting Hole
in Chuck for Lifting
Apparatus

For Machines Mfg. Since 7/09

Never install a chuck or faceplate without
having the camlock cap screws in place or
fully tightened. If you ignore this notice,
the chuck may not be removable since the
camlock studs may turn with the camlocks
and never release.
5.

Position the chuck/faceplate in front of the
spindle nose, align the chuck timing marks,
as shown in Figure 49, and align the camlock studs with the sockets, then carefully
insert the chuck or faceplate onto the
spindle.

Chuck Timing Marks
Figure 48. Removing the 3-jaw chuck from a spindle
nose.

-36-

Figure 49. Chuck timing marks aligned.

For Machines Mfg. Since 7/09
6.

O P E R AT I O N

Tighten camlocks in a star pattern to draw
the chuck up evenly on all sides while
reducing chance of misalignment, and make
sure to tighten camlocks in an incremental
manner to ensure that no camlock gets fully
tightened all at once (i.e., snug the camlocks
on the first pass, then moderately tighten on
the next pass, then fully tighten on the third
pass).
As you tighten the camlocks, the chuck or
faceplate will snug up onto the spindle nose.
When fully tightened, the cam line will fall
between the two "V" marks on the spindle
nose, as shown in Figure 50.

Model SB1016/SB1036

Installing and Adjusting Camlock
Studs
When fitting a chuck or faceplate with camlock
studs, or when mounting a new chuck or
faceplate, it may be necessary to install or adjust
the camlock studs.
Tool Needed
Qty
Hex Wrench 6mm ................................................. 1

To install or adjust camlock studs onto a
chuck or faceplate:
1.

Lay the chuck or faceplate upside down on a
protective, flat surface.

If installed, remove the locking cap screw
adjacent to each of the six cam-lock
mounting holes (see Figure 51).
Cam-Lock
Stud

Locking
Cap
Screw

Cam Line
Between
"V" Marks
Figure 50. Camlock fully tightened with the line
between the "V" marks.

Note: If any of the cam lines do not fall between
the "V" marks when the camlock is tight,
you must adjust the offending camlock stud
as discussed in Installing and Adjusting
Camlock Studs on Page on this page.
To make sure that the chuck centerline is
aligned with the spindle centerline, clamp a
test rod in the chuck and use a test indicator
mounted on the bedways to check for
workpiece runout.

Figure 51. Identifying chuck camlock studs and
locking cap screws.

Thread each cam-lock stud into the chuck
or faceplate until the depth mark shown in
Figure 52 is even with the surface of the
chuck or faceplate and the curved indent
on the side of the stud faces the locking cap
screw hole, as shown in Figure 53. This is
an initial adjustment.

-37-

Model SB1016/SB1036

O P E R AT I O N

For Machines Mfg. Since 7/09

Make sure that the cam-lock studs can
rotate back and forth against the head of the
locking cap screw (see Figure 54).

Depth Mark
Chuck
Surface

Camlock Stud Can
Rotate Back/Forth
Slightly

Chuck/Faceplate

Cap Screw
Installed & Tight
Figure 52. Example of camlock stud depth mark.
Figure 54. Camlock stud and cap screw correctly
installed.
Camlock Stud Depth
Mark is Even with Chuck
or Faceplate Surface

Chuck/Faceplate

— If one or more of the cams do not point
between the "V" marks on the chuck,
remove the chuck, and fine tune the
camlock stud adjustment by adjusting the
stud in or out and using Figure 55 as a
guide to correctly position the cam lines.

Camlock Stud
Locking Cap
Screw Hole

7.
Figure 53. Initial adjustment of camlock stud.

Insert the chuck onto the spindle, then check
the position of each camlock, making sure
the cam line points between the "V" marks.

When the camlocks and chuck fit properly,
find the existing mark on the spindle, and
mark the chuck as shown in Figure 49.

Install and tighten the locking cap screws.

Not Correct

Correct

Figure 55. Correct camlock stud alignment.

-38-

For Machines Mfg. Since 7/09

O P E R AT I O N

Model SB1016/SB1036

Changing Jaws

3-Jaw Chuck
Refer to Chuck & Faceplate Mounting
instructions on Page 35 to mount the 3-jaw
chuck to the spindle.
The 3-jaw scroll-type chuck included with this
lathe features hardened steel jaws that center the
workpiece. When the operator opens or closes the
jaws with the chuck key, the jaws move in unison.
There are two sets of removable hardened steel
jaws included with the 3-jaw chuck—inside and
outside jaws. Use the correct jaws for the size
and configuration of the workpiece to hold it
firmly and securely on the chuck (see Figure
56). The outside of the jaws are used to hold the
workpiece from the outer diameter.

Item Needed
Qty
Chuck Key ............................................................. 1
White Lithium Grease .......................... As Needed
Chuck Cradle or Plywood 3⁄4" (to protect bed) ...... 1

To change the jaw:
1.

DISCONNECT LATHE FROM POWER!

Place a piece of wood over the ways to
protect them from potential damage.

Insert the chuck key and turn it
counterclockwise to back the jaws out and
remove them.

Clean the jaw mating surfaces and apply
a thin film of white lithium grease to the
mating surfaces.

Set the previously-mounted jaws aside in a
safe place free of moisture and abrasives.

Rotate the chuck key clockwise until you see
the initial thread of the scroll gear just begin
to enter jaw guide #1 (see Figure 58).

Figure 56. Chuck and jaw selection.

Numbered from 1–3, the jaws must be used in
the matching numbered jaw guides, as shown in
Figure 57.
Initial Thread
Jaw Guide #1

Figure 58. Inserting jaw guide #1.

Insert jaw #1 into jaw guide #1 and hold the
jaw against the scroll gear lead thread.

Rotate the chuck key clockwise one turn to
engage the tip of the scroll gear lead thread
into the jaw. Pull on the jaw—now it should
be locked into the jaw guide.

Repeat the Steps 6–8 for jaws and guides #2
and #3.

Jaw
Numbers

Figure 57 Jaw guides and jaw numbers.

Note: The chuck does not need to be removed
from the spindle to swap the jaws.

-39-

Model SB1016/SB1036

O P E R AT I O N

— If installed correctly, the jaws converge
together at the center of the chuck.
— If the jaws do not come together, the
initial thread was missed on one of the
jaws. Remove all the jaws and start again.

Mounting Workpiece
Items Needed.....................................................Qty
Chuck Key ............................................................. 1
Chuck Cradle or Plywood 3⁄4" (to protect bed) .... 1

To mount a workpiece in the 3-jaw chuck:
1.

DISCONNECT LATHE FROM POWER!

If the workpiece is large and heavy, place a
chuck cradle or plywood on the bedway below
the chuck to protect it.

Use the chuck key to move the jaws and
mount the workpiece into the chuck (refer to
Figure 59 for typical mounting methods).

4-Jaw Chuck
Refer to Chuck & Faceplate Mounting
instructions on Page 35 to mount the 4-jaw
chuck to the spindle.
The 4-jaw chuck features independently
adjustable hardened steel jaws to hold noncylindrical or off-center workpieces. Each jaw can
be removed from the chuck body and reversed for
a wide range of work holding versatility.

Mounting Workpiece
Items Needed
Qty
Chuck Key ............................................................. 1
Chuck Cradle or Plywood 3⁄4" (to protect bed) ...... 1

To mount a workpiece on the 4-jaw chuck:
1.

DISCONNECT LATHE FROM POWER!

Place a chuck cradle or plywood on the
bedway below the chuck to protect it.

Use the chuck key to open each jaw so the
workpiece will lay flat against the chuck face
or jaw steps.

With help from another person or a
supporting device, mount the workpiece
centered on the chuck, then turn each jaw
until it makes contact with the workpiece.

Tighten each jaw in small increments. After
you have adjusted the first jaw, continue
tightening in an opposing sequence, as
shown in Figure 60.

Mounting on an Outside Diameter

Mounting in an Inside Diameter

For Machines Mfg. Since 7/09

Figure 59. Typical of 3-jaw chuck mounting methods.

Rotate the chuck by hand to make sure the
workpiece makes even contact with all three
jaws and spins evenly without any visible
wobble.

3
Workpiece
Center Point

— If the workpiece is not evenly held or is
off-center, repeat Steps 3–4.
5.

-40-

After verifying that the workpiece is properly
centered, fully tighten the jaws to make sure
the workpiece is held securely, so it will not
come loose during operation.

Figure 60. 4-jaw tightening sequence.

For Machines Mfg. Since 7/09
6.

O P E R AT I O N

After the workpiece is held in place by
the jaws, turn the chuck by hand and pay
attention to the workpiece alignment.
— If the workpiece is not correctly aligned
for your operation, turn the chuck and
make fine adjustments by slightly
loosening one jaw and tightening the
opposing jaw until the workpiece is
correctly aligned (see Figure 61 for an
example).

Model SB1016/SB1036

Tailstock
The tailstock is typically used to support long
workpieces by means of a live or dead center
(refer to Centers on Page 47). It can also be
used to hold a drill or chuck to bore holes in
the center of a part. Custom arbors and tapers
can also be cut on your lathe by using the offset tailstock adjustment screws shown in (see
Figure 63).
The tailstock quill is 3" diameter, has an MT#5
taper, and has 6 1⁄2" of travel. If a tool ever
becomes stuck in the bore where using the
handwheel cannot extract the tool, the quill is
also equipped with a slot for using a drift key
(see Figure 62) to remove the stuck tool.

Quill
Drift Key

Figure 61. Example of non-concentric workpiece
correctly mounted on the 4-jaw chuck.

Stuck Tooling
Figure 62. Tailstock controls.

Cut into the quill is a 6 1⁄2" long inch-scale that is
broken down into 1⁄8" increments, and a 16.8cm
long metric scale that is and is broken down in
millimeters. Inside of the quill at the end, an
internal slot is present to accept drill and arbor
lock tangs. This feature is especially useful when
the tailstock is expected to hold large diameter
drill bits where the torque loads would break
most tooling free.
When maximum rigidity is mandatory, the
tailstock has a secondary lock bolt and clamp (see
Figure 64) that adds additional clamping force
to that of the standard tailstock lever.
The handwheel is quipped with a graduated
collar that is broken down in increments of
0.001" where 360°= 0.200" of quill travel.

-41-

O P E R AT I O N

Model SB1016/SB1036

Offsetting
The tailstock can be offset from the spindle
centerline for turning tapers. The offset
movement is controlled by two opposing cap
screws on the front and back sides of the
tailstock (see Figure 63).

For Machines Mfg. Since 7/09

Tool Needed
Qty
Hex Wrench 6mm ................................................. 1
Wrench 28mm ....................................................... 1
To offset the tailstock from the spindle
centerline, loosen the tailstock, and the front and
rear lock bolts, then rotate the tailstock offset
screws shown in Figures 64–65.

Rear Offsetting Cap Screw
Front
Offsetting Cap
Screw

Turn
CCW

Turn
CW

Turn
CCW

Figure 63. Offsetting cap screw.

The amount of movement is indicated by the
offset scale on the back of the tailstock (see
Figure 64). However, since the actual value of
the scale is a function of workpiece length. The
angle increments of the offset scale have been
left as arbitrary lines only intended for use as a
quick reference.
For actual calculations when returning the
tailstock to the lathe centerline or deﬁning
actual angles, use a test indicator to check quill
movement while adjusting screws.
Front Lock Bolt
Tailstock
Offset
Screw

Installing Tooling
This tailstock uses a quill with an MT#5 taper
with a lock slot at the bottom to accept lock tang
arbors and drill bits (see Figure 66).
Standard Length w/Lock Tanged End
Standard Length w/Screw End
Standard Length w/Solid End
Short Length
w/Open End
Short Length
w/Solid End

Offset
Scale

Rear Lock Bolt

Figure 64. Tailstock offset scale.

-42-

Figure 65. Tailstock offset screw adjustment.

Figure 66. Types of tapered arbors and tooling.

The tang is essential to prevent an arbor or drill
bit from breaking loose should the bit grab the
workpiece suddenly, or if the drill bit is under
heavy torque. If tooling spins inside the quill, it
will gall the tapered mating surfaces. Repairing
this type of damage can be time consuming or
require outright quill replacement.

For Machines Mfg. Since 7/09

O P E R AT I O N

However, other tooling without lock tangs, such
as the remaining four shown in Figure 66, can
still be used if the following two conditions exist:
1.

If the potential torque load from smaller
drill chucks, drill bits, and centers will not
override the strength of the MT#5 tapered
ﬁt, the tool can be used.
Usually the end of the arbor or tool that ﬁts
into the quill must be solid and a standard
length.

If the center or tooling has an open hole in the
end of the arbor but is too short to be exposed in
the drift slot for removal, then a screw should be
threaded into the end of the tool. Covering this
hole will provide a solid surface for tailstock pin
to push against when the handwheel is backed
off for tool removal. Also, these short tools do not
seat far enough into the quill to be exposed in the
drift slot. As a result, the edge of the drift key
cannot contact the tool to push it out of the quill.
Should a tool become stuck under these
conditions, remove the quill or handwheel and
drive the arbor or tool out with a long punch.

Model SB1016/SB1036

To install a tapered drill or chuck:
1.

Lock the tailstock in position, then unlock
the quill.

Use the tailstock handwheel to extend the
quill about one inch out of the tailstock.

Insert a tapered drill arbor (Figure 67), or
the tapered drill shank, into the quill until
the taper is firmly seated. The matching
tapers hold the arbor.
Tang

MT#5 Taper

Tang

MT#5 Taper

Figure 67. Inserting drill chuck arbor or tapered drill
bit into tailstock.

To remove a tapered drill bit or chuck arbor:
Hold the arbor or drill bit with a rag, and turn
the handwheel counterclockwise until the tooling
is pushed out from the tailstock taper.
— If the arbor or drill bit is stuck in the
bore and cannot be removed by using the
handwheel with moderate force, do not apply
extra leverage to the handwheel. Instead,
extend the quill to expose the drift key slot
in the quill, and use a drift key (see Figure
62) to remove the stuck tool.

-43-

Model SB1016/SB1036

O P E R AT I O N

Aligning
The offset of your lathe was aligned with
the spindle centerline at the factory. We
recommend that you take the time to ensure
that the tailstock is aligned to your own desired
tolerances, especially if you have changed the
offset to cut shallow tapers.

For Machines Mfg. Since 7/09

Install a center in the tailstock.

Attach a lathe dog to the piece of stock from
Step 3, then mount it between the centers,
as shown in Figure 69.

To align the tailstock offset to the spindle
centerline:
Use a precision level to make sure the
bedway is level from side-to-side and from
front-to-back.

— If the bedway is not level, correct this
condition before continuing with this
procedure.
2.

Obtain two pieces of steel round stock 2" in
diameter and 6" long.

Center drill both ends of one piece of round
stock, then set it aside for use in Step 6.

Use the other piece of round stock to make
a dead center, and turn it to a 60° point, as
shown in Figure 68.

Figure 68. Non tapered dead center in the chuck.

Note: As long as this dead center remains in the
chuck, the point of the center will remain
true to the spindle centerline. The point will
have to be refinished whenever the center is
removed and then returned to the chuck.

-44-

Figure 69. Example of round stock mounted between
the centers.

Turn 0.010" off the diameter of the stock.

Mount a test or dial indicator so that the
plunger is on the tailstock quill.

Note: If necessary in the following step, refer to
"To Set Up the Tailstock to Cut a Shallow
Taper" on Page 42 for adjusting the
tailstock offset.

For Machines Mfg. Since 7/09
9.

O P E R AT I O N

Use calipers to measure both ends of the
workpiece.
— If the machined workpiece is thicker
at the tailstock end, move the tailstock
toward the operator 1⁄2 the distance of the
amount of taper (see Figure 70).

Model SB1016/SB1036

— If the machined workpiece is thinner at
the tailstock end, move the tailstock away
from the operator 1⁄2 the distance of the
amount of taper (see Figure 71).
Looking down from above.

Move the tailstock toward
the operator half the
distance of the taper.

Move tailstock away from
the operator half the
distance of the taper.
Looking down from above.

Figure 70. Adjust tailstock toward the operator.

Figure 71. Adjust tailstock away from the operator.

10. Repeat Steps 7–9 until the desired accuracy
is achieved.

-45-

Model SB1016/SB1036

O P E R AT I O N

Faceplate

For Machines Mfg. Since 7/09

Non-Cylindrical
Workpiece

Refer to Chuck & Faceplate Mounting
instructions on Page 35 to mount the faceplate
to the spindle.
The 15" faceplate included with your lathe offers
a wide range of uses, including machining nonconcentric workpieces, straight turning between
centers, off-center turning, and boring.

Clamp

The tools needed for mounting a workpiece will
vary depending on the type of setup you have.

Faceplate
Figure 72. Example of workpiece clamped in a
faceplate.

Failure to properly secure a workpiece to the
faceplate could cause the workpiece to be
thrown from the lathe with deadly force at the
operator or bystanders. Use a minimum of
three independent clamping devices to hold a
non-concentric workpiece onto the faceplate.

Machining non-concentric workpieces at a
high speed could cause the workpiece to be
thrown from the spindle with deadly force at
the operator or bystanders. To reduce this
risk, only machine non-concentric workpieces
at low speeds and clamp counter-weights to
the faceplate to balance it.

Mounting Workpiece with Clamps
1.

DISCONNECT LATHE FROM POWER!

Place a piece of 3⁄4" plywood on the bedway
below the spindle.

With help from another person, place the
workpiece onto the faceplate and clamp it in
place with a minimum of three independent
clamping devices (see Figure 72 for an
example).

Note: Be sure to take into account the rotation
and cutting forces that will be applied to the
workpiece when clamping it to the faceplate.
4.

-46-

Double check tool and slide motion
clearances before turning the spindle ON.

Mounting Workpiece Between
Centers
1.

DISCONNECT LATHE FROM POWER!

Drill center holes in both ends of the
workpiece.

Install the dead center in the spindle and the
live center or carbide-tipped dead center in
the tailstock (refer to Page 47).

Secure a lathe dog on the spindle-end and
place a drop of oil in the center hole on the
tailstock-end of the workpiece.

Mount the workpiece between centers so the
lathe dog tail fits freely in the faceplate slot
without binding as shown in Figure 73.

Faceplate

Dead Center

Lathe Dog
Figure 73. Example of using a typical faceplate to
mount work between centers.

For Machines Mfg. Since 7/09

O P E R AT I O N

Model SB1016/SB1036

Centers

Mounting Center in Spindle

Figure 74 shows the dead centers included with
the lathe. In addition, an MT#7–MT#5 tapered
spindle sleeve is included for mounting centers in
the spindle.

DISCONNECT LATHE FROM POWER!

Thoroughly clean and dry the tapered
mating surfaces of the spindle bore, tapered
sleeve, and the center, making sure that no
lint or oil remains on the tapers.

Insert the center into the sleeve, then insert
the sleeve into the spindle bore through the
chuck or faceplate.

Tapered
Sleeve

Dead Center

Carbide Tipped
Dead Center

Figure 75 shows an example of the dead
center installed in the spindle, using a
lathe dog and faceplate for turning between
centers.

Dead Center
Figure 74. Tapered sleeve and dead centers.

Dead Centers
The dead center achieves more accurate
results than a live center, but it requires low
spindle speeds and a small amount of oil to
reduce friction and wear that will damage the
workpiece.
Use the dead center in the spindle, since the
workpiece does not rotate on the tip and does not
generate friction.
Use the carbide-tipped dead center in the
tailstock where the workpiece will rotate against
it and generate friction. The carbide-tipped dead
center can better withstand the effects of friction;
however, the tip of the center must be lubricated
to avoid premature wear and maximize smooth
operation. Also, using low spindle speeds will
also reduce the heat and wear from friction.

Live Centers
A live center has bearings that allow the center
tip and the workpiece to rotate together; it can be
installed in the spindle and the tailstock quill for
higher speeds. However, a live center typically
does not provide the same level of rigidity as a
dead center, and ﬁnal workpiece accuracy can
suffer as a result.

Figure 75. Example of using a dead center with a
faceplate and lathe dog.

To avoid premature wear of the dead center
or damage to the workpiece, use low spindle
speeds and keep the tip of the dead center
mounted in the tailstock well lubricated.

Removing Center from Spindle
To remove the sleeve and center from the
spindle, insert a piece of round bar stock or
similar tool through the outboard end (on the left
side of the headstock), then while holding the
sleeve, have a second person tap the sleeve loose.

-47-

Model SB1016/SB1036

O P E R AT I O N

Mounting Center in Tailstock
Either the carbide-tipped dead center or a live
center can be mounted in the tailstock. Mounting
instructions are the same for both.

To mount a center in the tailstock:
1.

DISCONNECT LATHE FROM POWER!

Thoroughly clean and dry the tapered
mating surfaces of the tailstock quill bore
and the carbide-tipped dead center, making
sure that no lint or oil remains on the tapers.

Use the tailstock quill handwheel to feed the
quill out from the casting about 1". (Do not
feed the quill out of the casting more than 2"
or stability and accuracy will be reduced.)

Insert the center into the tailstock quill.

For Machines Mfg. Since 7/09

Steady Rest
The steady rest supports long shafts from 3⁄4" to
8 3⁄4" in diameter and can be mounted anywhere
along the length of the bed.

To install and use the steady rest:
1.

DISCONNECT LATHE FROM POWER!

Thoroughly clean all mating surfaces, then
place the steady rest base on the bedways
so the triangular notch fits over the bedway
prism.

Position the steady rest where required to
properly support the workpiece, then tighten
the hex nut shown in Figure 76.

Finger
Adjustment
Knob

Seat the center firmly into the quill during
workpiece installation by rotating the quill
handwheel clockwise to apply pressure, with
the center engaged in the center hole in the
workpiece.

Leaf
Screw
Lock Knob

Note: Only apply enough pressure with the
tailstock quill to securely mount the
workpiece between centers. Avoid overtightening the center against the workpiece,
or it may become difficult to remove later,
and it will result in excessive friction and
heat, which may damage the workpiece and
the center.

Ball
Bearing
Finger
Roller

Removing Center from Tailstock
To remove the center from the quill, hold onto it
with a rag in one hand, then rotate the tailstock
handwheel counterclockwise to draw the quill
back into the casting until the center releases.
If the center does not come out, extend the quill,
and use a drift key (see Figure 62) to drive the
center out.

Hex Nut
Clamp Block

Figure 76. Steady rest components.

-48-

Loosen the lock knob (Figure 76), open the
steady rest, and install the workpiece so it is
supported at both ends.

For Machines Mfg. Since 7/09

O P E R AT I O N

Close the steady rest and tighten the lock
knob.

Loosen the three leaf screws. Without
causing any deflection in the workpiece, use
the finger adjustment knobs to position the
finger rollers against the workpiece.

Tighten the leaf screws.

Note: The finger rollers should properly support
the workpiece but allow it to freely rotate.

Compound Slide
The compound slide handwheel has an indirectread graduated collar. This means that the
distance shown on the scale represents the
actual distance the tool moves, which will remove
twice as much material from the diameter of the
workpiece. The base of the compound slide has
another graduated collar used for setting the tool
to a specific angle.

To set the compound slide at a certain angle:
1.

Follow Rest
The follow rest mounts to the saddle with two
cap screws (Figure 77). It is used on long,
slender parts to prevent workpiece flexing from
the pressure of the cutting tool during operation.
Adjust the fingers on the follow rest in the same
manner as those on the steady rest. To avoid
marring, make sure to keep the contact surface
well oiled during turning operations.

Loosen the two hex nuts at the base of the
compound slide (1 of 2 shown in Figure 78).

Compound
Slide

Finger
Adjustment
Knob

Leaf Screw

Model SB1016/SB1036

Scale

Hex Nut

Figure 78. Compound slide set at an angle.

Cap Screws
Brass Tip

Rotate the compound slide to the desired
angle, as indicated by the scale at the base,
then retighten the two hex nuts.

Tip: If setting up to cut external right-hand inch
or metric threads, or left-hand internal
threads for the ﬁrst time, set the compound
so its travel is perfectly parallel with the
cross slide. Using a protractor, rotate the
compound 29.5° counterclockwise and mark
the new location on the compound slide. This
mark will be the quick reference point for
setting the offset angle. To mark for internal
right-hand threads, or left-hand external
threads, repeat this process, but rotate the
compound 29.5° clockwise and mark the
cross slide accordingly.

Figure 77% Follow rest attachment.

-49-

O P E R AT I O N

Model SB1016/SB1036

4-Way Tool Post
The 4-way tool post is mounted on top of the
compound slide, and allows a maximum of four
tools to be loaded simultaneously. Quick indexing
to different tools is accomplished by loosening the
top handle, rotating the tool post to the desired
position, then re-tightening the handle to lock
the tool into position.
Tool Needed
Qty
Tool Post T-Wrench............................................... 1

For Machines Mfg. Since 7/09

Aligning Cutting Tool with Spindle
Centerline
For most operations, the cutting tool tip should
be aligned with the spindle centerline, as
illustrated in Figure 80.
Workpiece
Center
Cutting Line
Tool
Workpiece

To load the tool post:
1.

Choose the desired cutting tool.

Loosen the tool post bolts so that the cutting
tool can fit underneath them.

Note: If necessary, place one steel shim of the
required thickness underneath the cutting
tool, so the cutting tip is properly aligned
with the workpiece. The shim should be
as long and as wide as the cutting tool
to properly support it, a set of standard
automotive feeler gauges work well for this.

Over-extending a cutting tool from the tool
post will increase the risk of it breaking during
operation, which may cause metal pieces to
be thrown at the operator or bystanders with
great force. Only extend a cutting tool 2.5
times the width of its cross-section or less
(i.e., 2.5 x 0.5" = 1.25").
Firmly secure the cutting tool with at least
two tool post bolts shown in Figure 79.

Tool Post Bolts

Top
Handle

Figure 79. 4-Way tool post.

-50-

Figure 80. Cutting tool aligned with workpiece center
(view from tailstock).

There are a number of ways to check and align
the cutting tool to the spindle centerline. Below
are two common methods:
s Align the tip of the cutting tool with a center
installed in the tailstock (refer to instructions
that follow). For this to work, the tailstock
must be aligned to the spindle centerline
(refer to Aligning Tailstock on Page 44).
s Make a facing cut on a piece of round bar
stock. If the tool is above/below the spindle
centerline, a nub will be left in the center
of the workpiece. Adjust the height of the
workpiece, then repeat the facing cut to check
the adjustment. Repeat as necessary until the
center of the workpiece is smoothly faced.

O P E R AT I O N

For Machines Mfg. Since 7/09

Tools Needed
Qty
Tool Post T-Wrench............................................... 1
Steel Shim ............................................. As Needed
Cutting Tool........................................................... 1
Fine Ruler .............................................................. 1
Tailstock Center .................................................... 1

To align the cutting tool with the tailstock
center:
1.

Mount the cutting tool in the tool post, then
turn the tool post so the tooling faces the
tailstock.
Install a center in the tailstock, and position
the center tip near the tip of the cutting tool.

Lock the tailstock and quill in place.

Adjust the height of the cutting tool with a
steel shim, so the tip just touches the end of
the tailstock center, as shown in Figure 81.

Model SB1016/SB1036

Micrometer Stop
The micrometer stop on this lathe will NOT
automatically stop the carriage or disengage
the power feed! Failure to heed this notice
could result in the carriage crashing and
causing severe machine or property damage.
Use the micrometer stop as a guide to help judge
when to stop the carriage movement. The scale
increments are 0.001" where 360°=0.050".
Tools Needed
Qty
Hex Wrench 8mm ................................................. 1

To adjust the micrometer stop:
1.

DISCONNECT LATHE FROM POWER!

Loosen the cap screws shown in Figure 82.
Cap Screws

(Top View)

Adjustment
Knob

Tailstock
Center
Cutting
Tool

Stop Rod

Cutting
Tool

Figure 82. Micrometer stop.

Tailstock
Center

(Side View)

Use the carriage handwheel to position the
carriage/cutting tool at the stop point you
want to set (typically the maximum distance
the carriage can travel before there is a
crash).

Position the micrometer stop so the stop rod
is firmly against the carriage, retighten the
cap screws loosened in Step 2, and use the
adjustment knob to fine tune the position of
the stop rod.

Move the carriage away from the stop rod,
then move it back against the stop rod and
verify that tooling will not make contact with
chuck, jaws, or other components (rotate the
chuck by hand to verify rotational clearance).

Figure 81. Cutting tool tip aligned with tailstock
center.

-51-

O P E R AT I O N

Model SB1016/SB1036

For Machines Mfg. Since 7/09

Manual Feed

Spindle Speed

These three handwheels (see Figure 83)
manually position and control the cutting tool for
lathe operations.

Using the correct spindle speed is important
for safe and satisfactory results, as well as
maximizing tool life.

Cross Slide Handwheel

Compound Slide
Handwheel

Carriage
Handwheel
Figure 83. Carriage handwheels.

To set the spindle speed for your operation, you
will need to: (1) Determine the best spindle speed
for the cutting task, and (2) configure the lathe
controls to produce the required spindle speed.

Determining Spindle Speed
Many variables affect the optimum spindle speed
to use for any given operations, but the two most
important are the recommended cutting speed
for the workpiece material and the diameter of
the workpiece, as noted in the formula shown in
Figure 84:

*Recommended
Cutting Speed (FPM) x 12

Carriage Handwheel
Moves the carriage parallel along the ways,
and is equipped with a graduated collar in
increments of 0.010" where 360°= 0.990". The
handwheel can also be disengaged when power
feed operations would make it an entanglement
hazard by pushing it in.

= SpindleSpeed (RPM)

Dia. of Cut (in inches) x 3.14

*Double if using carbide cutting tool
Figure 84. Spindle speed formula for lathes.

Cutting speed, typically defined in feet per
minute (FPM), is the speed at which the edge of a
tool moves across the material surface.

Cross Slide Handwheel
Moves the cross slide perpendicular to the ways.
For every revolution of the handwheel, the slide
moves twice the distance or at a at a 1:2 ratio.
The graduated collar indicates in increments
of 0.001"where 360°= 0.200". When turning for
example the scale directly reads the resulting
workpiece diameter.

Compound Slide Handwheel
Moves the tool in fine increments into the
workpiece. The handwheel has an "indirect
reading" graduated collar that is broke down
in 0.001" increments. When the tool path is
perpendicular to the workpiece, the movement
that is shown on the scale is only half of what
has been removed from the workpiece. For
example, if the handwheel is rotated 0.001"
the compound slide and tool bit moves 0.001".
This results in 0.002: being removed from the
workpiece diameter.
-52-

A recommended cutting speed is an ideal speed
for cutting a type of material in order to produce
the desired finish and optimize tool life.
The books Machinery’s Handbook or Machine
Shop Practice, and some internet sites, provide
excellent recommendations for which cutting
speeds to use when calculating the spindle speed.
These sources also provide a wealth of additional
information about the variables that affect
cutting speed and they are a good educational
resource.
Also, there are a large number of easy-to-use
spindle speed calculators that can be found on
the internet. All of these sources will help you
take into account all the applicable variables in
order to determine the best spindle speed for the
operation.

For Machines Mfg. Since 7/09

O P E R AT I O N

Model SB1016/SB1036

Setting Spindle Speed
Make sure the variable speed dial is turned all
the way to the left (counterclockwise) before
turning the lathe ON, or the spindle may start
up at a dangerously high rate of speed.
1.

Make sure the spindle is turned OFF and it
has come to a complete stop.

Use the chart in Figure 85 to determine the
available spindle speed range closest to your
calculated spindle speed.
SPINDLE SPEED RANGES

RPM

Low Speed Range 1

18–55

Medium Speed Range 2

55–180

Medium-High Speed Range 3

180–600

High Speed Range 4

600–1800

Figure 85. Spindle speed range chart.

Turn the spindle speed dial shown in Figure
86 all the way counterclockwise to the
minimum.
Spindle Speed
RPM Display

Spindle Speed Dial

Figure 87. Spindle speed range lever.

Turn the spindle ON, and slowly turn the
spindle speed dial to your calculated spindle
speed.

If using the quick change gearbox, and it is
shifted into high, NEVER run the spindle at
speeds greater than 350 RPM as listed on
the label (Figure 88), or feed system damage
will occur. DO NOT shift any levers on the
headstock or quick change gearbox while the
spindle is turning, or damage will occur to the
gearing.

Figure 86. EVS spindle speed controls.

Move the spindle range lever shown in
Figure 87 to the range that covers your
calculated spindle speed.

Note: To shift the spindle speed range lever, you
may need to rock the chuck by hand to get
the gears to align.
Figure 88. Quick change range lever.

-53-

Model SB1016/SB1036

O P E R AT I O N

For Machines Mfg. Since 7/09

Power Feed

FORWARD

On this lathe, both the carriage and cross slide
have power feed capability. The power feed
system is protected by an adjustable feed rod
clutch located on the input side of the apron.
The rate that these components move (feed rate)
is controlled by how the quick change gearbox
levers are conﬁgured.
Feed rate and spindle speed must be considered
together. The sources you use to determine the
optimum spindle speed for an operation will also
provide the optimal feed rate to use with that
spindle speed. Often, the experienced machinist
will use the feeds and speeds given in their
reference charts or web calculators as a starting
point, then make minor adjustments to the feed
rate (and sometimes spindle speed) to achieve
the best results.
The carriage can also be driven by the leadscrew
for threading operations. However, this section
covers using the power feed option only for nonthreading operations. To learn how to power the
carriage for threading operations, refer to the
Threading Controls section Page 56.

NEUTRAL
REVERSE

Figure 89. Headstock feed direction lever.

The main benefit of the apron feed direction
knob shown in Figure 90 is that it changes the
direction of the selected feed without having
to stop the lathe, and walk over and shift the
headstock feed direction lever.
The feed selection knob shown in Figure 90
engages either the carriage or cross slide feed.

Feed Direction
Knob

Power Feed Controls
The headstock feed direction lever shown in
Figure 89 controls the direction the carriage
moves. However, it is important to understand
that there is a direction change relationship
between the headstock feed direction lever and
the apron feed direction knob (see Figure 90).
The apron feed direction knob and the headstock
feed direction lever reverse the feed direction of
each other. For example:
s When the apron feed direction knob is
pushed-in, the direction of carriage travel
shown on the headstock feed direction lever
plate is applicable only when threading. For
feeding, the directions shown will be opposite.
s When the apron feed direction knob is pulledout, the direction of carriage travel shown on
the headstock feed direction plate is accurate
only when feeding. For threading, the
directions shown will be opposite.

-54-

Feed Selection Knob
Figure 90. Apron feed knobs.

The apron feed direction knob and the
headstock feed direction lever reverse the
feed direction of each other. Before and after
power feed operations, push-in the apron
feed direction knob to the "normal position".
Otherwise, if it is left pulled out, another lathe
operator may move refer to the headstock
plate and select a feed direction selection
lever to his desired, only to suddenly realize
when feeding begins, the feed movement is
opposite what was shown causing possible
carriage crash!

O P E R AT I O N

For Machines Mfg. Since 7/09

Push down on the feed ON/OFF lever (see
Figure 91) on the front of the apron to
engage power feed for either the carriage or
the cross slide.

Push the feed selection knob in to select
carriage feed, or pull the feed selection knob
out to select cross feed.

Adjust the feed clutch knob, shown in
Figure 92, to set at which point the feed
clutch will slip to avoid feed system overload.

NEVER shift the headstock feed direction lever
on the headstock while the spindle is turning,
or damage will occur to the headstock gearing.
If the threading or general carriage feed is
required, the carriage lock (see Figure 91) must
be disengaged. If the cross feed will be used for
facing, the carriage lock should be engaged and
the cross feed gib lock screw (see Figure 91)
should be loose. If it is tight, loosen the cross feed
gib lock using a 3mm hex wrench.

— Tighten the feed clutch knob completely
to seat the clutch. Next, count how many
turns it takes to back it off completely.
Then tighten the knob 1⁄3 of the distance
that was backed-off. If the clutch slips
too easily at this conservative setting, the
knob can be tightened further. But keep
in mind that when the knob is completely
tight, the feed clutch is overridden
and will not slip in the event of a feed
system overload, resulting in feed system
damage.

To engage the power feed:
1.

Make sure the spindle is OFF and has come
to a complete stop.

Shift the headstock feed direction lever to
engage the leadscrew or feed rod. Sometimes
you need to slightly rotate the handwheel of
the component you are trying to engage, so
that the gears can mesh.

Model SB1016/SB1036

Cross Feed
Gib Lock
Carriage
Lock
Feed Clutch
Adjustment
Knob
Figure 92. Feed clutch knob.

To use the apron feed direction knob during
lathe operations:
Feed
ON/OFF Lever

Pull up on the feed ON/OFF lever to
disengage the apron feed system.

Push in or pull out the apron feed direction
knob to change the direction of the current
feed selected.

Push down on the feed ON/OFF lever to
resume the feed operation in the opposite
direction.

Figure 91. Carriage lock and gib lock.

-55-

O P E R AT I O N

Model SB1016/SB1036

For Machines Mfg. Since 7/09

Half Nut Lever

Threading
If you are unfamiliar with how to cut threads on
a lathe, we strongly recommend that you read
books, review industry trade magazines, or get
formal training before beginning any attempting
any threading projects.

Power Feed Lever
The feed ON/OFF lever must be in the fully up
disengaged position or the internal lockout will
prevent the half nut lever from applying the half
nut. Also to avoid shearing the leadscrew shear
pin, the carriage lock (Figures 93–94) must be
loosened before threading begins.

Cross Feed
Gib lock
screw
Carriage
Lock

The half nut lever locks the carriage to the
leadscrew which moves the cutting tool along the
length of the workpiece (Figures 93–94).

When threading, we recommend using the
slowest speed possible and avoiding deep
cuts, so you are able to disengage the half nut
and prevent an apron crash!

Thread Dial & Chart Overview
The numbers on the thread dial are used with
the thread dial chart to show when to engage
the half nut during inch threading or threading
Witworth threads. The thread dial gear must
be engaged with the leadscrew for this to work.
Loosen the knurled thumb knob on the thread
dial, pivot the dial gear into mesh with the
leadscrew, then tighten the hand knob (see
Figure 95).
Leadscrew

Feed ON/OFF
Lever

Thumb
Knob
Half Nut Lever

Dial Gear

Figure 93. Carriage controls.
Figure 95. Thread dial gear engaged with the
leadscrew.

Feed Control
Lever

Halfnut Lever
and Halfnut

Disengaged

Engaged

Figure 94. Feed ON/OFF lever and half nut positions
for threading.

-56-

O P E R AT I O N

For Machines Mfg. Since 7/09

Model SB1016/SB1036

Using Thread Dial and Chart

TPI 2-54 Not Divisible By 4

Find the TPI (threads per inch) that you want
to cut in the left column (see Figure 96), then
reference the dial number to the right of it. The
dial numbers indicate when to engage the half
nut for a speciﬁc thread pitch. The thread dial
chart can also be found on the front of the thread
dial housing.

Use any of the non-numbered lines on the thread
dial for threading the TPI shown in Figure 98.
TPI

2,6,10,14,
18,22,26,
30,54

NonNumbered
Position

4,8,12,16,20,24,
28,32,36,40,44,
48,56,60,72
2,6,10,14,
18,22,26,
30,54
3,5,7,9,
11,13,15,
19,23,27
2½,3½,4½,
7½,11½,13½
2¼,2¾,
3¼,3¾
27⁄8

In.

Any Position

NonNumbered
Position
Numbered
Position
1,2,3,4
Position
1,3 or 2,4
Position
1 Only
Same as
Metric
Threads

Figure 98. Marks are selected on the dial for threading
2-54 TPI.

Odd Numbered TPI
Use any of the numbered lines on the thread dial
for threading the TPI shown in Figure 99.
TPI

3,5,7,9,
11,13,15,
19,23,27

Numbered
Position
1,2,3,4

Figure 96. Thread dial chart.

The thread dial is not used for metric, diametral,
or modular pitch threading. You must leave
the half nut lever engaged from the beginning
until the threads are complete for these types of
operations.
The following examples explain how to use the
thread dial chart.

Figure 99. Numbers are selected on the dial for
threading odd numbered TPI.
1

⁄2 Fractional TPI

Use any opposing number pairs: 1 & 3 or 2 & 4 or
on the thread dial for 1⁄2 fractional TPI (Figure
100). For example, to cut a 31⁄2 thread, select 1
on the dial, then start threading, using 1 or 3 as
your reference points.

TPI 4-72 Divisible By 4
Use any line (position) on the thread dial, shown
in Figure 97, for threading TPI divisible by four.

TPI

2½,3½,4½,
7½,11½,13½

Position
1,3 or 2,4

TPI

4,8,12,16,20,24, Any Position
28,32,36,40,44,
48,56,60,72

Figure 100. Opposing number group are selected on
dial for cutting 1⁄2 thread TPI.

Figure 97. Any position marked on the dial can be
used for threading 4-72 TPI.

-57-

Model SB1016/SB1036

O P E R AT I O N

For Machines Mfg. Since 7/09

Other Fractional TPI

27⁄8 TPI

Select one position and always return to that
single position on the thread dial for cutting the
TPI shown in Figure 101. Typically 1 on the
thread dial is selected for ease of memory.

You cannot use the thread dial when cutting this
thread. The chart indicates that in order to cut
this thread, the process is the same as for cutting
metric threads where the halfnut must stay
engaged until all threading pass are complete.

2¼,2¾,
3¼,3¾

Position
1 Only

Figure 101. Number 1 on the dial is selected for other
fractional TPI.

-58-

27⁄8

Same as
Metric
Threads

Do Not Use
the Thread Dial for
This Thread. Must
Keep the Halfnut
Engaged Untill
this Thread is
Complete

Figure 102. Cannot use the thread dial for 27⁄8 TPI.

For Machines Mfg. Since 7/09

O P E R AT I O N

Model SB1016/SB1036

Understanding Thread & Feed Rate Chart
A complete threading and feed rate chart is located on the face of the headstock that shows all
available threading and feed configurations for your lathe. Chart use is described below.

Positioning Gearbox Levers
To cut a thread or establish a particular feed
rate, you may need to first reposition the
transposing gears located behind the end gear
cover.

Once you have confirmed that the change gears
are positioned according to what the thread and
feed rate charts require, you then can move the
quick change gearbox levers to the required
positions, which are indicated by an alphanumeric code on the thread and feed rate chart.
For this example, an inch thread of 7 TPI is
desired. The alpha-numeric code displayed on the
chart shown in Figure 103 is HBS8W.

Figure 103. Using feed chart with lathe controls.

-59-

O P E R AT I O N

Model SB1016/SB1036

Repositioning Change Gears

For Machines Mfg. Since 7/09

24T + 56T
Modular and Diametral
Threading Symbol

The factory has arranged the change gears in
the "normal position" so all inch and metric
threading and feed selections are available by
shifting levers. However, if modular or diametral
pitch threading is required, the "alternate
position" must be used. When the gears are
changed they must be cleaned and re-coated with
grease and the gear tooth backlash must reset for
smooth operation.

24T

44T + 57T

Normal Position
The 24T change gear is installed in the top
position, the 44T/56T change gears in the middle
position, and the 57T change gear in the bottom
position, as shown in Figure 104. In the normal
position, the 56T and 57T gears are meshed,
which allows for inch and metric threading and
all general feed operations.
24T + 56T

Inch and Metric
Threading Symbol

57T

Figure 105. Alternate change gear position for
modular and diametral pitch threading.

Conﬁguring Change Gears
1.

DISCONNECT LATHE FROM POWER!

Shift the gearbox range lever to "Low" so
that the gears will not rotate when the hex
bolt is loosened and retightened.

Remove the gear cover, the hex bolt, and the
flat washer shown in Figure 106.

Feed Symbol

24T

44T

Lash Nut

56T + 57T
56T

Spacer

57-Tooth
Gear

57T

Figure 104. Normal change gear position for inch and
metric threading and feeds.

Alternate Position
When the 44- and 57-tooth change gears are
meshed (see Figure 105), the lathe is setup for
modular and diametral pitch turning.

Hex Bolt and
Washer
Figure 106. Removing the change gear.

-60-

Swap the position of the 57-tooth gear and
spacer, and reinstall the bolt and washer.

Use a 23mm wrench to loosen the lash nut,
set the tooth backlash to 0.003"-0.005", and
reinstall the nut and gear cover.

O P E R AT I O N

For Machines Mfg. Since 7/09

Model SB1016/SB1036

Cutting Fluid System
A pump delivers cutting ﬂuid through a ﬂex tube
and nozzle. The pump is turned ON/OFF by the
cutting ﬂuid pump switch on the control panel.
Flow is controlled by the valve lever on the ﬂex
tube (see Figure 107).

BIOLOGICAL & POISON
HAZARD!
Use the correct personal
protection equipment
when handling cutting
fluid. Follow federal, state,
and fluid manufacturer
requirements for proper
disposal.

Nozzle

Valve
Lever

Running the pump without adequate fluid in
the tank may permanently damage it. This is
abuse and is not covered by the warranty.

Cutting Fluid
Pump Switch

To use the cutting ﬂuid system on your lathe:
Figure 107. Cutting Fluid system controls and
components.

Always use high quality cutting ﬂuid in this
lathe and follow the manufacturer's instructions
for diluting. The quick reference table shown in
Figure 108 can help you select the appropriate
cutting fluid.
Refer to Cutting Fluid System on Page 73 for
detailed instructions on how to add or change
cutting fluid. Check the cutting ﬂuid regularly
and promptly change it when it becomes overly
dirty or rancid, or as recommended by ﬂuid
manufacturer.
Workpiece

Dry

Aluminum

Make sure the tank is properly serviced and
filled with cutting fluid, and that you wear
the necessary personal protection equipment.

Position the cutting fluid nozzle for your
operation.

Use the control panel cutting fluid pump
switch to turn the cutting fluid pump ON.

Adjust the flow of cutting fluid by using the
valve lever near the base of the nozzle hose.

Note: Promptly clean any splashed cutting fluid
from the floor to avoid a slipping hazard.

Water
Soluble Oil

Synthetic
Coolants

Sulferized
Oil

Mineral
OIl

Brass

Bronze

Cast iron

Low Carbon Steel

Alloy Metals

Stainless Steel

General Note: Cutting fluids are used for heavy-duty lathe operations and production turning. Oil-water
emulsions and synthetic cutting fluids are the most common for typical lathe operations. Sulferized oils
often are used for threading. For small projects, spot lubrications can be done with an oil can or brush, or
omitted completely.

Figure 108. Cutting Fluid selection table.

-61-

Model SB1016/SB1036

ACC ESSOR I ES

For Machines Mfg. Since 7/09

ACCESSORIES

Accessories
This section includes the most common
accessories available for your lathe, which may
be available through your local South Bend
Lathe Co. dealer. If you do not have a dealer in
your area, please call us at (360) 734-1540 or
email us at cs@southbendlathe.com.
SB1271—Taper Attachment for SB1016 &
SB1036 Lathes
SB1272—Collet Attachment 5–C for SB1016 &
SB1036 Lathes

SB1240—MT#5 High Performance Live Center
South Bend® brand live centers are the best centers in the industry made with pride and uncompromising quality.
s

s
s
s
s

3HAFTSAREMADEOFALLOYSTEELANDVACUUM
heat treated to HRC60 ± 1 for high rigidity
and durability.
#ENTERSUSEACOMBINATIONOFROLLERBEARINGS
thrust ball bearings and ball bearings.
!PPLICABLEFOR#.#LATHESANDHIGHSPEED
turning.
7ATERPROOFDESIGN
CENTERS

SB1272

SB1271
8.86"
1.73"

2.83"

4.29"

2.99"
1.378"
60°

Figure 109. Collet and taper attachments accessories.

-62-

Figure 110. Model SB1239 High Performance Live
Center.

For Machines Mfg. Since 7/09

ACC ESSOR I ES

SB1279—10 Pc. Precision 5–C Collet Set
Set of 10 collets sized from 1⁄8" - 3⁄4". Same quality
as the individual collets, only packaged in one
convenient set.

Model SB1016/SB1036

SBL Gearhead T-Shirt
SBL One Good Turn T-Shirt
100% Cotton, preshrunk T-shirts, available in
sizes S, M, L, XL, 2XL, 3XL.

Figure 111. Model SB1279 10 Pc. 5-C Collet Set.

SB1298—SBL Bench Lathe Shop Clock
SB1299—SBL Toolroom Lathe Shop Clock
SB1300—SBL Lathe with Man
These fine traditional shop clocks are constructed
with a metal antique-finished frame. They are
easy to read from a distance and measure 14"
in diameter. Pictures just don't do them justice.
They are very nice quality clocks and perfect for
the South Bend Lathe aficionado.

SB1298

Figure 113. Official South Bend Lathe T-Shirts.

SB1299

SB1300
Figure 112. Antique-finished South Bend shop clocks.

-63-

Model SB1016/SB1036

MAINTENANCE

Maintenance Schedule

Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in electrocution or
accidental startup injury.

Typically, each operator is responsible for
ensuring proper care of the equipment. We
strongly recommend all operators make a habit
of following the daily maintenance procedures.
For optimum performance from this machine,
this maintenance schedule must be strictly
followed. Use the chart provided on Page 65 to
ensure this is done.

Ongoing
To maintain a low risk of injury and proper
machine operation, if you ever observe any of the
items below, shut down the machine immediately
and fix the problem before continuing operations:
s
s
s
s

s
s
s
s

,OOSEMOUNTINGBOLTSORFASTENERS
7ORNFRAYEDCRACKEDORDAMAGEDWIRES
'UARDSREMOVED
3TOPBUTTONNOTWORKINGCORRECTLYORNOT
requiring you to reset it before starting the
machine again.
!REDUCTIONINBRAKINGSPEEDOREFFICIENCY
(EADSTOCKOILNOTFLOWINGAGAINSTSIGHTGLASS
#UTTING&LUIDNOTFLOWINGOUTFROMNOZZLE
Any other unsafe condition.

Daily, Before Operations
s
s
s
s
s
s
s
s
s

-64-

#HECKADDGEARBOXOILPage 69).
#HECKADDAPRONOILPage 70).
#HECKCUTTINGmUIDLEVELPage 73).
,UBRICATETHEWAYSPage 70).
0UTOILINTHEBALLOILERSPage 71).
#LEANLUBRICATETHELEADSCREWPage 70).
4URNSPINDLESPEEDDIALALLTHEWAYDOWN
-OVETHEPOWERFEEDLEVERONTHEAPRONTO
neutral (to prevent crashes upon startup).
%NSURECARRIAGELOCKISLOOSE

For Machines Mfg. Since 7/09

Daily, During Operations
s

6ERIFYHEADSTOCKOILmOWSWHENPOWERIS
turned ON (Page 66).

Daily, After Operations
s
s
s

6ACUUMCLEANALLCHIPSANDSWARFFROMBED
slides, and chip drawer.
7IPEDOWNALLUNPAINTEDORMACHINED
surfaces with an oiled rag (Page 71).
0USHTHESTOPBUTTONANDSHUTOFF the
master power switch (to prevent accidental
startup).

Monthly
s

$RAINANDCLEANTHECUTTINGmUIDTANKTHEN
add new cutting ﬂuid.

Annually (or Semi-Annually with Hard Use)
s
s
s
s

$RAINANDCLEANTHEHEADSTOCKOILRESERVOIR
then add new oil.
#HANGETHEAPRONOIL
#HANGETHEGEARBOXOIL
$ISCONNECTMACHINEFROMPOWEROPEN
electrical box, and clean with compressed air
or a vacuum.

Cleaning
Regular cleaning is one of the most important
steps in taking care of this lathe. We recommend
that each operator be responsible for cleaning the
machine immediately after using it or at the end
of the day. We also recommend that the cleaning
routine be planned into the workflow schedule,
so that adequate time is set aside to do the job
right.
Typically, the easiest way to clean swarf from
the bed ways and chip drawer is to use a wet/dry
shop vacuum that is dedicated for this purpose
only. The small chips leftover after vacuuming
can be wiped up with a slightly oiled rag. Avoid
using compressed air to blow off chips, as it may
drive them deeper into moving surfaces and
could cause sharp chips to fly into your face or
hands.
All visible swarf should be removed from the
lathe during cleaning.

Day

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Change Cutting Fluid

Make copies of this page to use each month. Keep each chart as a maintenance record for your South Bend Lathe.

Date of next annual service:

Change Apron Oil

Change Headstock Oil

Change Gearbox Oil

Service Item

s&!8

www.southbendlathe.com

MAINTENANCE

Date of last annual service:

Once every year, or more often with heavy use,
perform these service items. Keep track of when you
last performed your annual service and when you’ll
need to perform it again.

Annual Service

Use this chart to keep track of the maintenance performed on your South Bend Lathe. Cross out or initial the “Day” box for each item on the list.
If the box is blacked out, maintenance is not required for that item on that day. Use the maintenance poster included with your South Bend Lathe
as a quick reference guide when performing the maintenance items.

Electrical Box
Fans

Cutting Fluid
Level

Apron Oil
Level

Gearbox
Oil Level

Headstock
Oil Level

Inspection

Unpainted
Surfaces

Leadscrew

Ball Oilers

Ways

Lubrication

Item

South Bend Lathe Co. Monthly Maintenance Chart for EVS Toolroom Series Lathes

For Machines Mfg. Since 7/09
Model SB1016/SB1036

Maintenance Chart

-65-

MAINTENANCE

Model SB1016/SB1036

For Machines Mfg. Since 7/09

Oil Pressure Safety Switch

Lubrication
Headstock
The headstock has a pressurized lubrication
system that consists of an oil pump, a low oil
pressure kill switch, a supply tank, oil hoses,
and a manifold with oil distribution lines. The
headstock has a series of oil lines that direct oil
to key locations, such as the spindle bearings
and upper headstock gearing, to ensure that
they always remain well lubricated, (especially
when low-speed high-load lathe operations could
potentially starve the upper headstock of oil).
The oil pump automatically turns ON and
begins oiling the headstock components when
the master power switch is turned ON and the
stop button is reset. The oil is pumped before the
spindle is started to protect the spindle bearings
against potential damage from dry starts.

To prevent costly damage to the headstock
gears and bearings, an oil pressure kill switch
shown in Figure 115 is installed on the output
side of the pump and will shut the lathe down
if oil pressure is lost for any reason. Verify that
the pump works by looking into the sight glass
shown in Figure 116, and observing the oil ﬂow.

Headstock Oil
Supply Line
to
Check Valve
Low Oil
Pressure
Kill Switch

Review the lubrication system diagram shown
in Figure 114 to familiarize yourself with the
function and relationship of the components.
Headstock
Oil Distribution
Manifold and Lines

Oil Pressure
Kill Switch

Pump

Pump
and
Motor

One Way
Check Valve
Return

Oil Suction
Line from
Tank

Fill Spout
with
Dipstick
Figure 115. Oil pump and oil pressure safety switch.

Tank
Suction

Figure 114. Lubrication system overview.

-66-

Never bypass this switch to force the lathe
to run. If you do, headstock gear and bearing
damage will occur if headstock components
operate without lubrication.

For Machines Mfg. Since 7/09

MAINTENANCE

Model SB1016/SB1036

Checking & Adding Oil

Changing Headstock Oil

Oil Type...Mobil DTE Light or ISO 32 Equivalent
Oil Amount .............................................. 4 Gallons
Check/Add Frequency .................................... Daily
Change Frequency ...................................Annually

The headstock oil pump system must be cleaned
and the oil changed after the break-in period and
then annually (or every six months with hard
service or extreme working conditions).

The oil sight glass shown in Figure 116 is to
verify that oil is being pumped into the headstock
during operation. When the lathe is disconnected
from power, no oil will be seen in the sight glass.
Adding oil is done at the oil tank ﬁller cap shown
in Figure 119.

Since this lathe uses a base-mounted oil tank,
removing a drain plug and using a drain pan
is not an option when draining the oil. We
recommend using a remote oil pump with a
suction hose that can be inserted through the
ﬁller spout to the bottom of the oil tank instead.
If a remote oil pump system is not available,
use the headstock oil pump for this purpose, as
outlined below.

Headstock Oil
Flow Sight Glass.

Items Needed:
Qty
5-Gallon Waste Oil Bucket with Lid .................... 1
Phillips Screwdriver #2 ........................................ 1
Standard Screwdriver #2 ...................................... 1
Funnel 8" ............................................................... 1
Hex Wrench 4mm ................................................. 1
Wrench 17mm ....................................................... 1
Wrench 25mm ....................................................... 1
Wrench 1 1⁄2" ........................................................... 1
Mineral Spirits ................................... As Required
Rags .................................................... As Required
Gasket or Automotive Silicone Sealant ............... 1
Hose Clamp ................................................. 1⁄2" Dia.
Rubber Drain Hose ....................... 3⁄8" ID x 4' Long
Magnets .................................................... Optional

Tank Filler Cap

Figure 116. Headstock oil flow sight glass location.

To to change the headstock oil:
The oil tank ﬁller cap is ﬁtted with a dip stick
for checking the headstock oil level as shown in
Figure 117.

Full Zone

DISCONNECT LATHE FROM POWER!

Remove the end gear cover, the tank cover
(see Figure 118), and remove the oil tank
filler cap (see Figure 119).
End Gear Cover

Add Zone

Figure 117. Headstock oil level dip stick.

Tank Cover
Figure 118. Tank cover plate removed.

-67-

Model SB1016/SB1036

MAINTENANCE

Remove the headstock oil supply line from
the check valve, as shown in Figure 121.

Push the rubber drain hose onto the
headstock oil supply line, as shown in
Figure 119. Use a hose clamp if required to
ensure a tight connection.

For Machines Mfg. Since 7/09

Place a series of rags under the tank access
cover to catch the residual oil in the tank
when the tank access cover shown in Figure
120 is removed.

Headstock Oil
Return Line

Check Valve

FPO: SB1036 Motor and Pump
Fill Spout

Headstock Oil
Supply Line

Pump Suction Line
and Tank Access
Cover

Figure 120. Location of tank.
Rubber Drain
Hose

Remove the pump suction line from the tank.

10. Remove the three access cover cap screws,
and carefully remove the cover.
Oil Tank Filler
Cap

Figure 119. Changing headstock oil.

-68-

Hold the other end of the drain tube in the
bucket, and turn ON the master power
switch located on the electrical box door. The
old headstock oil will be pumped from the
tank and into the bucket.
As soon as you hear a sucking sound from
the tank, or when the oil slows or stops
flowing out, turn the master power switch
OFF to stop the pump.
Remove the rubber drain hose and reconnect
the headstock oil supply line to the check
valve.

11. Using mineral spirits and rags, wipe down
the inside of the tank including any baffles
and screens until all are clean. Make sure
to soak up any excess mineral spirits with
dry rags, so it does not stay in the tank and
contaminate the oil.
Tip: Consider placing one or two magnets at the
bottom of the tank to collect any fine metal
particles generated by the headstock drive
train. This will make cleaning easier the
next time around and ensure that more
metal particles are kept out of the headstock
oil.
12. Reinstall the access plate with a new gasket
or silicone sealant.
13. Place the funnel in the fill spout and add
the new oil. Refer to Page 66 for the
recommended type and amount of oil to use.
14. Test pump operation, recheck the oil level,
and reinstall the covers.

For Machines Mfg. Since 7/09

MAINTENANCE

Model SB1016/SB1036

Priming the Oil Pump

Quick Change Gearbox

The lubrication system is also equipped with a
check valve that is shown in Figure 121. This
valve allows oil to flow to the headstock during
pump operation, but prevents the oil from
draining back into the tank and the pump from
losing its prime when not in operation. However,
if after long-term storage, or if the machine is
being started for the ﬁrst time in test run, we
recommend that the pump and line be primed
with oil to prevent a dry run.

Oil Type ...... Mobil Vactra 2 or ISO 68 Equivalent
Oil Amount ............................................ As Needed
Check/Add Frequency .................................... Daily
Change Frequency ...................................Annually

Items Needed:
Qty
Pump-Type Oil Can Filled with Headstock Oil ... 1
Wrench 17mm ....................................................... 1

Checking & Adding Oil
The sight glass shown in Figure 122 shows the
oil level in the gearbox. At the full level, the oil
ﬁlls approximately 3⁄4 of the sight glass. At the
add level, the oil ﬁlls 1⁄4 of the sight glass or less.
Check the oil level daily.

To prime the oil pump:
1.

DISCONNECT LATHE FROM POWER!

Remove the end gear cover.

Remove the headstock oil supply line from
the check valve, as shown in Figure 121.

Gearbox Oil
Sight Glass

Figure 122. Gearbox sight glass location.

Changing Oil
The gearbox oil must be changed after the
break-in period and then annually (or every six
months with hard service or extreme working
conditions). Figure 123 shows fill and drain
plugs used when changing the gearbox oil. The
fill plug is removed with a 20mm wrench, and
the drain plug is removed with a 16mm wrench.
Check
Valve
Oil
Flow

Change
Gears

Headstock Oil
Supply Line

Figure 121. Priming location and check valve.

Gearbox Oil
Fill Plug

Fill the supply line with oil, reinstall, and
test pump operation and verify oil flow.

Gearbox Oil
Drain Plug

Figure 123. Location of gearbox fill and drain plugs.

-69-

MAINTENANCE

Model SB1016/SB1036

For Machines Mfg. Since 7/09

Apron

Lead Screw

Oil Type ...... Mobil Vactra 2 or ISO 68 Equivalent
Oil Amount ............................................ As Needed
Lubrication Frequency................................... Daily

Checking & Adding Oil
The sight glass shown in Figure 124 shows
the oil level in the apron. At the full level, the
oil ﬁlls approximately 3⁄4 of the sight glass. At
the add level, the oil ﬁlls 1⁄4 of the sight glass or
less. Check the oil level daily and after using the
apron oil pump.

Before lubricating the leadscrew, clean it first
with mineral spirits. A paint brush works well
to help clean out the threads. Make sure to move
the carriage out of the way, so you can clean the
entire length of the leadscrew.
Apply a thin coat of oil along the length of the
leadscrew. Use a paint brush to make sure the
oil is evenly applied and down in the threads.

Ways & Slides
The way pump shown in Figure 126 lubricates
the saddle and cross slide way guides with the oil
from the apron reservoir.
Sight Glass
Fill Plug
Way
Pump

Drain Plug
Figure 124. Location of apron drain plug & sight glass.

Changing Oil
The oil in the apron reservoir must be changed
after the break-in period and then annually (or
every six months with hard service or extreme
working conditions). The drain plug is shown in
Figure 124 is removed with a 6mm hex wrench,
and the knurled fill plug is shown in Figure
125 is removed by hand.

Fill Plug

Sight Glass
Figure 126. Location of way pump and sight glass.

To use the way pump to lubricate the ways, pull
the pump knob out for two or three seconds and
then push it in. The pump draws oil from the
apron reservoir and then forces it through drilled
passages to the way guides.
Repeat this process and move the carriage left/
right and the cross slide forward/backward to
distribute oil along the way guides.

Figure 125. Location of fill plug for apron oil reservoir.

-70-

Lubricate the guides once before and once after
operating the lathe. If the lathe is in a moist
or dirty environment, increase the lubrication
interval and make sure to keep the oil level full.

For Machines Mfg. Since 7/09

MAINTENANCE

Unpainted & Machined Surfaces
Besides the ways and leadscrew, all other
unpainted and machined surfaces should be
wiped down daily to keep them rust-free and in
top condition. This includes the top of the saddle,
the cross slide, compound slide, tool post, chuck,
feedrod, and any other surface you can ﬁnd that
could be vulnerable to rust if left unprotected
(this especially includes any parts that may be
exposed to water soluble cutting ﬂuids). Typically
with these parts, a thin ﬁlm of oil is all that
is necessary for protection. Any quality metal
protectant can be used to protect machined
surfaces, including either of the oils you use
elsewhere in the lathe.

Ball Oilers

Model SB1016/SB1036

This lathe has ﬁve ball oiler locations (see
Figures 127–129).

Figure 127. Four ball oiler locations.

Oil Type ...... Mobil Vactra 2 or ISO 68 Equivalent
Oil Amount .......................................... As required
Pump Oil Can w/Plastic or Rubber Cone Tip ...... 1
Lubrication Frequency......... Before and After Use
Proper lubrication of ball oilers is done with
a pump-type oil gun that has a plastic or
rubberized cone tip. Metal needle or lance tips
are not recommended as they do not create a
good seal. These tips usually push the ball too
far into the oiler, break the spring seat, and
sometimes cause the ball to fall into the oil
galley.

Figure 128. Four ball oiler locations.

Lubricate the ball oilers before and after use
machine use, and more frequently under heavy
use. When lubricating ball oilers, clean the
outside surface to remove any dust or grime.
Push the rubber or plastic tip of the oil can
nozzle against the ball oiler to create a hydraulic
seal, and pump the oil can once or twice. If
sludge and contaminants are seen being pushed
out of the lubrication area, keep pumping the oil
gun until clean oil is seen. When ﬁnished, wipe
away the contaminants and oil.
Never blow out ball oilers or oil galleys with an
air gun to purge the system of contaminants.
Air pressure can force contaminants into
unreachable areas and dislodge seals and blowout gaskets.

Figure 129. Ball oiler location for 3-Jaw chuck.

-71-

MAINTENANCE

Model SB1016/SB1036

For Machines Mfg. Since 7/09

Change Gears

Lubricating

Grease Type ............................................... NLGI#2
Frequency ................ Annually or When Swapping

DISCONNECT LATHE FROM POWER!

Remove the end gear cover.

Clean the change gears thoroughly with
mineral spirits to remove all the old grease.
Use a small brush if necessary to clean
between the teeth.

Clean the shafts from which the end gears
were removed, and wipe up any old grease
splatters in the vicinity and on the inside of
the headstock cover.

With clean hands, apply a thin layer of
grease on the gears. Make sure to get grease
between the gear teeth, but not so much that
it ﬁlls the voids between the teeth.

Install the end gears and mesh them
together with an approximate backlash of
0.005". Once the gears are meshed together,
apply a small dab of grease in the crux of
where the gears mesh together—this grease
will spread around when the gears start
moving and re-coat any areas scraped off
during installation.

The change gears, shown in Figure 130, should
always have a thin coat of heavy grease to
minimize corrosion, noise, and wear. Care must
be taken to avoid over-greasing because excess
grease will be ﬂung onto the V-belts, which
will cause the belts to slip and the lathe to lose
power.

End
Gears

Annual Maintenance

Figure 130. Location of change gears that require
grease.

Handling & Care
Make sure to clean and lubricate any gears you
install or swap. Unless you are very careful
during handling and storage, the coating of
grease on the gears will easily pickup dirt or
debris, which can then spread to the other gears
and increase the rate of wear.
Make sure the cover remains installed whenever
possible to keep the gears free of dust or debris
from the outside environment.

-72-

Once a year, remove all the change gears, clean
them thoroughly, and apply a new coating of
grease. Even if the end gear cover has been kept
in place throughout the year, it is still possible
for dust from the V-belts to build-up in the
grease, and the grease may also start to break
down with extended or heavy use.

MAINTENANCE

For Machines Mfg. Since 7/09

Cutting Fluid System
The cutting fluid system holds 6 1⁄2 gallons. A
pump pulls fluid from the tank and sends it to
the valve, which controls the flow of cutting fluid
through a universal hose and nozzle. When the
valve is opened or closed, the fluid flows from the
nozzle and drains into the chip drawer and into
a catch tray that directs it back into the tank.
Figure 131 shows many of these components
and their locations.
Pump Switch

Nozzle
Valve

Model SB1016/SB1036

Hazards
As some cutting fluid ages, dangerous microbes
can proliferate and create a biological hazard.
The risk of exposure to this hazard can be greatly
reduced by replacing the old cutting fluid as
indicated by the fluid manufacturer.
The important thing to keep in mind when
working with cutting fluid is to minimize
exposure to your skin, eyes, and respiratory
system by wearing the proper PPE (personal
protection equipment), such as splash-resistant
safety glasses, long-sleeve gloves, protective
clothing, and a NIOSH approved respirator.

BIOLOGICAL & POISON
HAZARD!
Use the correct personal
protection equipment
when handling cutting
fluid. Follow federal, state,
and fluid manufacturer
requirements for proper
disposal.

Splash Guard

Adding Fluid
Catch Tray
Vented Tank Cover Removed
for Pump & Tank Access

Chip
Drawer

DISCONNECT LATHE FROM POWER!

Remove the vented tank cover to access the
cutting fluid tank (see Figure 131) and
observe the fluid level in the tank when
adding fluid.

Pour your pre-mixed cutting fluid in the
chip drawer until the tank is nearly full and
reinstall the vented cover.

Figure 131. Cutting Fluid system components and
locations.

When swarf from machining operations falls
into the chip drawer, most of it will stay there.
However, some fine metal particles and chips
are suspended by the cutting fluid and will wash
into the tank via the catch tray. Once in the
tank, these fine metal particles and shavings will
settle, and cleaner cutting fluid will be drawn in
by the pump.
Keep in mind that the metal particles from many
types of metal sit at the bottom of the tank and
the fluid can become very toxic and poisonous.
To maintain safety and pump life, cleaning the
system on a regular basis is mandatory.

-73-

Model SB1016/SB1036

MAINTENANCE
3.

Changing Cutting Fluid
When you replace the old cutting fluid, take
the time to thoroughly clean out the chip
drawer, catch tray, and chip drawer. Make
sure to dispose of all old fluid according to
local regulations. Cutting fluid is considered
hazardous waste by the EPA. Follow all disposal
and storage guidelines when changing and
disposing of cutting fluid.

For Machines Mfg. Since 7/09

Connect the rubber hose to the end of the
cutting fluid nozzle as shown in Figure 131.
If the connection is questionable, use a hose
clamp to ensure it does not leak.

Tip: Maintaining the specific gravity of cutting
fluid with a basic hydrometer or economical
refractometer can greatly extend the life of
cutting fluid, to maintain cutting fluid properties
for cutting and reduce operating costs through
longer tool life.
Items Needed:
Qty
Safety Wear ......See Hazards section on Page 73
New Cutting Fluid ............................... 6 1⁄2 Gallons
Five Gallon Drain Buckets w/Lids ....................... 2
Phillips Screwdriver #2 ........................................ 1
Wrench 3⁄4" ............................................................. 1
Shop Rags ........................................... As Required
Rubber Hose 1⁄2" ID x 60" Long ................ Optional
Magnets .................................................... Optional

To change the cutting ﬂuid:
Figure 133. Cutting Fluid drain hose connection.

Clean out the chip drawer.

Remove the vented tank cover. Lift and slide
the pump and tank out of the cabinet as
shown in Figure 13130.

Insert the other end of the hose into the
bucket and secure it from falling out with a
piece of wire when the pump is turned on.

Open the flow lever all the way, and turn
the cutting fluid pump ON. Do not leave the
area as you will need transfer the hose to
the other bucket to prevent over-filling and
spillage.

Pump Motor

Tank
Drain
Trough

Leaving the pump running with and empty
cutting fluid tank can damage the pump. Shut
the pump OFF immediately when the fluid
slows or stops coming from the drain hose.
Otherwise, any pump damage is not covered
under warranty.

Figure 132. Tank location for cleaning.

-74-

When the fluid stops flowing, immediately
turn OFF the pump, and disconnect the
drain hose.

For Machines Mfg. Since 7/09
8.

MAINTENANCE

Pour out the remaining cutting fluid from
the tank into the 5-gallon bucket and seal
the bucket with its lid.
Lift and slide the tank out far enough for
cleaning.

10. Using mineral spirits and rags, clean and
dry the tank. If a water soluble cutting fluid
was used, use soap and hot water instead of
mineral spirits.

Model SB1016/SB1036

Cleaning Electrical Box
The electrical box has two cooling fans (Figure
134) for the electrical box. The lower fan draws
in cool air and the upper fan exhausts warm
air. Frequently verify that the cooling fans work
and the blades are free of debris and dust that
can cause the fans to run out of balance. An
overheated electrical box could result in damage
to the electrical components inside of the box.

Outlet
Fan

Tip: Leave one or more strong magnets at the
bottom of the tank to collect fine metal
particles from the cutting fluid.
11. Reinstall the tank and cover.
12. Mix the new cutting fluid to the required
specific gravity as specified by the cutting
fluid manufacturer.

Inlet Fan

13. Pour 6 1⁄2 gallons of cutting ﬂuid into the chip
drawer.
14. CONNECT LATHE TO POWER.
15. Point the cutting fluid nozzle into the chip
drawer and open the valve.
16. Turn the cutting fluid pump ON to verify
that fluid cycles properly, then turn it OFF.

Figure 134. Electrical box cooling fans.

To clean the fans and electrical box:
1.

DISCONNECT LATHE FROM POWER!

Put on a dust mask and safety goggles.

Open the electrical box door.

Holding an air gun nozzle 24" away from the
electrical components, blow dust off of the
components and out of the box.

Close electrical box door and verify fan
operation.

-75-

Model SB1016/SB1036

MAINTENANCE

For Machines Mfg. Since 7/09

Machine Storage

To prepare your machine for long-term
storage (a year or more):

If the machine is not properly prepared for
storage, it may develop rust or corrosion. If
decommissioning this machine, use the steps
in this section to ensure that it remains in
good condition for later use.

Run the lathe and bring all gearboxes to
operating temperature, then drain and refill
the all gearboxes with fresh oil.

Pump out the old cutting fluid, and remove
and blow out lines with compressed air and a
few drops of way oil.

DISCONNECT LATHE FROM POWER!

Thoroughly clean all unpainted, bare metal
surfaces, then apply a liberal coat of way oil,
a heavy grease, or rust preventative. Take
care to ensure these surfaces are completely
covered but that the rust preventative or
grease is kept off of painted surfaces.

Lubricate the machine as outlined in the
lubrication section. Be sure to use the oil gun
to purge all ball oilers and the oil passages
with fresh oil.

Loosen or remove machine belts so they do
not become stretched during the storage
period. (Be sure to also affix a maintenance
note near the power button as a reminder
that the belts have been loosened or
removed.)

Place a few moisture absorbing desiccant
packs inside of the electrical box.

Cover and place the machine in a dry area
that is out of direct sunlight and away from
hazardous fumes, paint, solvents, or gas.
Fumes and sunlight can bleach or discolor
paint and make plastic guards cloudy.

Slide the carriage, micrometer stop,
tailstock, and steady rest down the lathe
bed to make sure that way spotting is not
beginning to occur.

To prepare your machine for short-term
storage (up to a year):
1.

Pump out the old cutting fluid, and remove
and blow out lines with compressed air and a
few drops of way oil.

DISCONNECT LATHE FROM POWER!

Thoroughly clean all unpainted, bare metal
surfaces, then apply a liberal coat of way oil.

Lubricate the machine as outlined in the
lubrication section. Be sure to use the oil gun
to purge all ball oilers and the oil passages
with fresh oil.

Once or twice a month, depending on the
ambient humidity levels in the storage
environment, wipe down the machine as
outlined in Step 3. Slide the carriage,
micrometer stop, tailstock, and steady rest
down the lathe bed to make sure that way
spotting is not beginning to occur.

-76-

Every few months, by hand rotate all geardriven components a few times in several
gear selections. This will keep the bearings,
bushings, gears, and shafts well lubricated
and protected from corrosion, especially
during the winter months.

For Machines Mfg. Since 7/09

SERVICE

Backlash Adjustment
Backlash is the amount of free play felt
while switching rotation directions with
the handwheel. This can be adjusted on the
compound and cross slide leadscrews. Before
beginning any adjustment, make sure that all
associated components have been cleaned and
re-lubricated.

Reducing backlash to less than 0.001"
is impractical. Avoid the temptation to
overtighten the backlash set screw while
adjusting. Overtightening leads to accelerated
wear of the wedge, nut, and leadscrew.

Compound Leadscrew
Tools Needed:
Qty
Hex Wrench 4mm ................................................. 1
Backlash is adjusted by tightening the set screws
shown in Figure 135. When these screws areadjusted against the leadscrew nut, they offset
part of the nut to remove play between the nut
and leadscrew.

Model SB1016/SB1036

Cross Slide Leadscrew
Tools Needed:
Qty
Hex Wrench 3mm ................................................. 1
Hex Wrench 6mm ................................................ 1
Backlash is adjusted by loosening all four
cap screws shown in Figure 136, and then
tightening the center set screw, which pushes
down on a wedge and forces the nut apart, taking
up lash in the nut and leadscrew.
If you end up adjusting the nut too tight, loosen
the set screw, tap the cross slide a few times with
a rubber or wooden mallet, and turn the handle
slowly back-and-forth, until the handle turns
freely.
To re-adjust the backlash, rock the handle back
and forth and tighten the set screw slowly until
the backlash is at approximately 0.001" as
indicated on the handwheel dial.

Cap Screw

Set
Screw

If you end up adjusting the nut too tight, loosen
the set screws, tap the compound a few times
with a rubber or wooden mallet, and turn the
handle slowly back and forth until it moves
freely.
To readjust the backlash, rock the handle back
and forth, and tighten the screws slowly until the
backlash is at approximately 0.001" as indicated
on the handwheel dial.

Figure 136. Cross slide backlash adjustment screws.

Set Screws

Figure 135. Compound slide backlash adjustment
screws.

-77-

SERVICE

Model SB1016/SB1036

Leadscrew End Play
Adjustment
After a long period of time, you may find that the
leadscrew develops a small amount of end play.
This lathe is designed so that leadscrew end play
can be easily removed with adjustment.
Tools Needed:
Qty
Open End Wrench 36mm or 1 7⁄16" ........................ 1
Hex Wrench 3mm ................................................. 1

To remove leadscrew end play:
1.

DISCONNECT LATHE FROM POWER!

Remove the three cap screws and end cover.

Loosen both retaining nut set screws shown
in Figure 137.

For Machines Mfg. Since 7/09

Gib Adjustment
Before beginning any adjustment, make sure
that the slides and ways have been cleaned and
re-lubricated, or adjustments may be inaccurate.
The goal of adjusting gibs is to set the play
between two sliding dovetailed surfaces so
various cutting tasks can be accomplished with
accuracy and the least amount of wear on the
related components. In general, loose gibs cause
poor finishes and tool chatter; and over-tightened
gibs cause premature wear and are difficult to
operate.

Compound & Cross Slide Gibs
Tools Needed:
Qty
Phillips Screwdriver #2 ........................................ 1
Standard Screwdriver #3 ...................................... 1
Hex Wrench 4mm ................................................. 1

To adjust the compound and cross slide gibs:
Two Set Screws

Leadscrew

Retainer Nut

Loosen the gib lock for each gib (see Figure
137).

Remove the front cross slide wiper and plate
shown in Figure 137.

To tighten the compound slide or the cross
slide and move the gib toward the splash
guard, loosen the rear gib screw 1⁄4-turn, and
then tighten the front gib screw 1⁄4-turn. Test
with handwheels, and repeat as necessary
for your desired adjustment.

Figure 137. Leadscrew end play adjustment.

Engage the half nut lever.

Rotate the carriage feed handwheel back
slightly and tighten the retaining nut at the
same until the end play is removed.

Tighten both set screws and re-install the
cover.

Gib Lock

Compound
Front Gib
Screw

Wiper and
Plate

Cross
Slide
Front
Gib
Screw

Figure 138. Compound and cross slide gib screws.

-78-

For Machines Mfg. Since 7/09

SERVICE
4.

Saddle Gibs
The saddle on this lathe is equipped with
opposing gibs that lie parallel with one another
on either side of the saddle. To tighten the saddle
and remove play, the front gib must move toward
the tailstock, and the rear gib must move toward
the headstock.
Tools Needed:
Qty
Hex Wrench 6mm ................................................. 1
Standard Screwdriver #3 ...................................... 1

Model SB1016/SB1036

To tighten the front saddle gib (Figure 141)
and move it toward the tailstock, loosen
the tailstock-facing gib screw 1⁄4-turn, and
tighten the headstock-facing gib screw
1
⁄4-turn.

Gib
Screw

To adjust the saddle gibs:
1.

DISCONNECT LATHE FROM POWER!

Remove the thread dial shown in Figure
137 by removing the lock knob.
Carriage
Lock

Figure 141. Front saddle gib screw.

5.
Carriage
Lock Block

To tighten the rear saddle gib (Figure 142)
and move it toward the headstock, loosen
the headstock-facing gib screw 1⁄4-turn, and
tighten the tailstock-facing gib screw 1⁄4-turn.

Thread
Dial
Knob

Figure 139. Location of carriage lock and half nut for
removal.

Gib

Remove the carriage lock and the carriage
lock-block shown in Figures 137–140.
Gib
Screw

Figure 142. Rear saddle gib and screw.
Carriage
Lock-Block

Test the feel of the carriage by turning the
handwheel. Re-adjust the gib screws in the
same manner to tighten or loosen the gibs.
Most machinists find that the ideal gib
adjustment is one where a small amount
of drag or resistance is present yet the
handwheels are still easy to move.

Reinstall carriage lock and the thread dial.

Hidden
Gib Screw

Figure 140. Gib screw access.

-79-

SERVICE

Model SB1016/SB1036

Tailstock Gib
When the tailstock is offset, it slides along
a dovetailed way that has a gib installed
between the upper and lower tailstock halves.
To maintain alignment and prevent the upper
portion of the tailstock from tilting off-center
when the tailstock is clamped to the ways, the
gib must be fairly snug.
Tools Needed:
Qty
Standard Screwdriver #3 ...................................... 1
Wrench 28mm ....................................................... 1

To adjust the tailstock gib:
1.

Loosen the front and rear lock bolts (see
Figure 143), and unlock the tailstock from
the bed.

For Machines Mfg. Since 7/09

Half Nut Adjustment
The half nut mechanism can be tightened if it
becomes loose from wear. The pressure exerted
by the half nut is controlled by a gib. The half
nut gib is adjusted with two set screws.
Tool Needed:
Qty
Hex Wrench 3mm ................................................. 1

To adjust the half nut gib:
1.

Disengage the half nut.

Remove the thread dial.

Turn the half-nut adjustment set
screws, shown in Figure 144, clockwise
approximately an 1⁄8-turn.

Front Gib Screw

Front
Lock
Bolt

Rear
Lock
Bolt

Half Nut
Adjustment
Screws

Leadscrew

Figure 143. One of two tailstock gib screws.

To tighten the tailstock gib and move it
toward the splash guard, loosen the splash
guard-facing gib screw 1⁄4-turn, and tighten
the front gib screw shown in Figure 143 1⁄4turn.

When finished, retighten the lock bolts.

-80-

Half Nut

Figure 144. Half nut gib adjustment.

Engage/disengage the half nut several times
and notice how it feels (you may need to
move the carriage handwheel slightly to get
the half nut to close).
The half nut is correctly adjusted when it
has a slight drag while opening and closing.
The movement should not be too stiff or too
sloppy.

Repeat Steps 3–4, if necessary, until you are
satisﬁed with the half nut adjustment. (If
the half nut becomes too stiff, turn the set
screws counterclockwise to loosen it.)

Re-install the thread dial.

SERVICE

For Machines Mfg. Since 7/09

V-Belts
V-belts stretch and wear with use, so check them
on a monthly basis to ensure optimal power
transmission. Replace all of the V-belts if any of
them show signs of glazing, fraying, or cracking.

To adjust the V-belts:
DISCONNECT LATHE FROM POWER!

Remove the cover shown in Figure 145.

Turn the hex nuts on the motor mount bolts
shown in Figure 146 to move the motor
mount plate up or down and adjust the
V-belt tension. When correctly tensioned,
each belt should have about 3⁄4" deflection
when pressed firmly (see Figure 146).
To ensure that the belts do an equal part
in transmitting power, always replace all of
them at the same time. If one belt is larger
or has more deflection than the others, the
other belts will absorb the additional load
and wear faster.

Tools Needed:
Qty
Phillips Screwdriver #2 ........................................ 1
Open End Wrench 24mm...................................... 1

Model SB1016/SB1036

Pulley
Deflection

Pulley

Figure 146. V-belt adjustment.

Motor Mount
Bolt

4.
Figure 145. Location of belt tension adjustment.

Firmly tighten the hex nuts (loosened in the
previous step) against the motor mount plate
to prevent it from moving out of adjustment
during operation, then re-install the motor
cover.

-81-

Model SB1016/SB1036

SERVICE

For Machines Mfg. Since 7/09

Brake Inspection &
Replacement
The linkage geometry on this lathe is non
adjustable. Before replacing the brake shoes,
verify that all fasteners are tight, and all clevis
pins and yokes have minimal wear. As pivot
points wear, the increased slop in the linkage
absorbs the usable stroke that is required for full
brake application. If the brake does not stop the
lathe as fast as it should, before replacing the
brake shoes, verify that the linkage is not worn
and is the cause of the problem.
Tools Needed:
Qty
Another Person .................................................... 1
Hex Wrench 6mm ................................................. 1
Hex Wrench 8mm ................................................. 1
Needle-Nose Pliers ................................................ 1
Basic Caliper ........................................................ 1
Safety Glasses ...................................................... 1
Respirator Rated for Brake Dust ........................ 1

Chuck Guard

Headstock
Cover

Chuck
Guard

To replace the brake shoes:
1.

DISCONNECT LATHE FROM POWER!

Put on a respirator and eye protection to
protect yourself from hazardous brake dust.

With the help of another person, remove the
splash guard, which is attached with the five
capscrews shown in Figure 147.

Once the splash guard is removed, remove
the two chuck guard mount cap screws
(Figure 147) and the chuck guard from the
headstock cover.

Splash
Guard

Figure 147. Tailstock end splash guard fasteners.

-82-

For Machines Mfg. Since 7/09

SERVICE

Place sheet of wood on the ways to protect
them when the chuck is removed.

Using the appropriate lifting apparatus,
remove the chuck as shown in Figure 148.
Brake
Linkage
Cover

Model SB1016/SB1036

Plunger and Cam Lobe

Motor Kill Limit Switch

Figure 149. Brake pedal motor kill switch.

Figure 148. Removing the 3-jaw chuck from a spindle
nose.

Remove the cap screws that fasten the brake
linkage cover shown in Figure 149 to the
headstock.

Remove the brake linkage cover.

Have your assistant step on the brake pedal
while you verify that the cam lobe shown in
Figure 149 makes the kill switch plunger
click when pushed.
— If the switch does not click, loosen the
switch mounting screws, push the pedal
all the way down, and move the switch
closer to the lobe until it clicks. Secure the
switch in place at this location.
— With the foot pedal released, the switch
plunger should be approximately 3mm
from the lobe.

10. While the lathe is disconnected from power
have your assistant move the spindle ON/
OFF lever up to forward, neutral, and
reverse, while you verify the lobe rod shown
in Figure 150 operates the switches without
any loose switch mounts, cap screws, or
interference.
Spindle
ON/OFF
Switches

Lobe Rod

Figure 150. Lobe rod and spindle ON/OFF switch.

-83-

Model SB1016/SB1036

SERVICE

11. Have your assistant press on the brake pedal
a few times while you watch all of the brake
linkage for any loose fasteners or worn pivot
points and pins. Tighten or replace parts as
required.
12. Have your assistant step on and hold the
brake pedal to lock the drum in place.
13. Remove the drum retaining cap screw shown
in Figure 151.
14. Remove the brake drum, E-Clip, and shoes
shown in Figure 151, and the brake shoes.
15. Use mineral spirits to clean the drum.
Then inspect it. If the drum is bell-mouthd,
cracked, or shows deep grooves, replace it.
For minor scoring, the drum can be dressed
with sandpaper or turned on a lathe.

For Machines Mfg. Since 7/09

16. Clean the brake shoes with hot soapy water
and inspect. When evaluating the brake
shoes, replace the shoes as a set if the lining
thickness discussed below is 3⁄16" or less, or
if the linings are loose on the rivets, or if the
bonded linings are separating from the shoe.
— If riveted linings are present, measure
the lining thickness by determining how
much lining is left before the tops of the
rivet heads will begin to score the drum.
— If bonded linings are present, view the
brake shoe from the side, and measure
the thickness of the remaining lining
before the metal brake shoe begins to
score the drum.
17. Re-install the guards and covers, and test for
brake operation.

Drum Retaining
Cap Screw
Brake Drum
and Shoes
Brake Lever
and Roller
Brake Pushrod

Lobe Rod
and
Spindle ON/OFF
Switches
Motor Kill
Switch

E-Clip
Foot Pedal
Support Rod

Brake
Lever and
Roller

Figure 151. Complete brake system.

-84-

SERVICE

For Machines Mfg. Since 7/09

Leadscrew Shear Pin
Replacement

Model SB1016/SB1036

Rotate the shroud washer so the cutout in
the washer aligns with the shear pin head,
as shown in Figure 154.
Shroud Washer

If the shear pin has broken, do not improvise
by inserting a roll pin, cotter pin, steel dowel,
or nail. Should the pin need to shear again,
catastrophic gearbox damage may result. Order
extras or make your own set of shear pins using
the specifications shown in Figure 152.

Shear Pin
Head

10.54mm
8.75mm
5.8mm

3.74mm

Cutout

0.5mm
0.2mm

Figure 154. Shroud washer/pin alignment.

Put on safety glasses.

Slide the retaining ring away from the
shroud washer so it rests against the springloaded sleeve as shown in Figure 155.

0.2mm

NOTE: Shear Pin Material = S45C (SAE 1045)
Figure 152. Shear pin specifications.

Tools Needed:
Qty
Phillips Screwdriver #2 ........................................ 1
External Retaining Ring Pliers 90° #2 ................ 1
Magnet ................................................................... 1
Safety Glasses ....................................................... 1

Retaining Ring Against
Spring Loaded Sleeve

To replace the shear pin:
1.

DISCONNECT LATHE FROM POWER!

Clean shear pin area shown in Figure 153
with mineral spirits, then dry with a rag.

Gap

Figure 155. Shear pin access.

Slide the shroud washer against the
retaining ring, as shown in Figure 155.
There must be enough of a gap to remove the
shear pin.

Shear Pin

Figure 153. Shear pin location.

-85-

Model SB1016/SB1036

SERVICE

Use the magnet to remove the shear pin
head, then rotate the lathe spindle by hand
to line up the inner and outer bores, as
shown in Figure 156. Next, use the magnet
to remove the other half of the broken shear
pin when it becomes visible.

Inner Bore

For Machines Mfg. Since 7/09

10. With the pin completely seated in the bore
and the head flush with the leadscrew
shoulder, slide the shroud washer against
the shoulder, and rotate it 180° (see Figure
158) to cover the shear pin.
Rotate
Washer
180°

Outer Bore

Figure 158. Rotating washer to cover shear pin.
Figure 156. Aligned shear pin bores.

Blow out the shear pin hole with compressed
air, and put a drop of oil in the hole.

Insert the new shear pin into the bore, as
shown in Figure 157. If the pin does not
freely slide into the bore, DO NOT hammer
on the pin or you will mushroom the shear
pin head, preventing installation. Instead,
ﬁle a slight chamfer on the end of the pin to
make it easier to align and insert.

New Pin

11. Slide the retaining ring against the shroud
washer, so the retaining-ring ears are offset
from the hole in the shroud washer, as
shown in Figure 159.

Retaining
Ring Ears

Figure 159. Offset positioning of retaining ring ears
and hole in shroud washer.

Figure 157. New shear pin installed in bore.

-86-

For Machines Mfg. Since 7/09

SERVICE

Gap Removal &
Installation
The gap insert (Figure 160), is a portion of the
lathe bed directly under the spindle that can be
removed to create additional space for turning
large diameter parts.

Model SB1016/SB1036

Remove the two way-end cap screws, and
way set screws shown in Figure 161.

Tighten the two dowel pin jack nuts (Figure
161) until the pins are pulled free from the
gap insert.

Tap the outside of the gap insert with a dead
blow hammer to loosen, and remove it.

To re-install the gap insert:
1.

Use mineral spirits and a clean lint-free rag
to clean the mating surfaces of the gap, bed,
and ways. If necessary, stone the mating
surfaces to remove scratches, dings, or burrs.

Wipe a thin layer of light machine oil on the
mating surfaces.

Place the gap insert into the bed and use a
block of wood or dead-blow hammer to align
it with the lathe bed.

Back off the dowel pin jack nuts, and tap the
dowel pins back into their respective holes
until seated. This will further help align the
gap insert and bed mating surfaces.

Install all fasteners (except the way set
screws) and lightly snug them in place.

Mount a base-mounted dial indicator to the
top of the saddle to indicate alignment. First
test the peak of the two prisms the saddle
rides on, then test the flanks of the prisms.
Jack the insert up or down by tightening or
loosening the gap bed cap screws.

Alternately tighten the fasteners and tap the
side of the gap insert into alignment.

Inspect the gap position 24 hours later to
make sure the gap is still aligned. Adjust
if necessary, then install the two way set
screws.

Gap Insert
Figure 160. Gap insert that can be removed from bed.

The gap insert was installed, then ground flush
with the bed at the factory to ensure precise fit
and alignment. Therefore, if removed, it may
be difficult to re-install with the same degree
of alignment and mating when installed at the
factory.
Tools Needed:
Qty
Hex Wrenches 6, 14mm ...............................1 Each
Wrench 19mm ....................................................... 1
Box Cutter or Razor Blade.................................... 1

To remove the gap insert:
1.

Remove the four gap bed cap screws, shown
in Figure 161, that secure the gap insert to
the bed.
Dowel Pin
Jack Nut

Gap Bed
Cap Screw
Way End
Cap Screw

Way Set
Screw

Figure 161. Fasteners holding gap in place.

-87-

WAR R ANT Y

Model SB1016/SB1036

For Machines Mfg. Since 7/09

TROUBLESHOOTING

If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free
to call us at (360) 734-1540.
Symptom
Machine does not
start or a circuit
breaker trips.

Possible Cause

Possible Solution

1. (First time operation only) Lathe
may be wired with the incorrect
phase polarity.

1. Correct phase polarity (refer to Page 16 for details).

2. Emergency stop push-button is
engaged or at fault.

2. Rotate button clockwise until it pops out to reset it
for operation; replace if not working properly.

3. Spindle ON/OFF switch is at fault.

3. Move the spindle ON/OFF lever to ON; replace bad
switch.

4. Power supply is switched OFF at
master power switch or breaker.

4. Make sure master power switch and circuit breaker
are turned ON.

5. Wall fuse/circuit breaker is blown/
tripped; short in electrical system;
start-up load too high for circuit.

5. Verify circuit is rated for machine amp load;
troubleshoot and repair cause of overload; replace
weak breaker; ﬁnd/repair electrical short.

6. Fuse has blown in machine
electrical box due to thermal
overload.

6. Replace fuse; determine if overload is due to heavy
operation; ensure power source has high enough
voltage and cord is correctly sized.

7. One or more kill switches are
engaged.

7. Verify electrical box door, chuck guard, gear cover,
spindle, and brake switches are not engaged.
Headstock oil pump is not pumping, or is wired
with the incorrect phase polarity. Correct pump
phase polarity, refer to Page 16.

8. Motor connection wired incorrectly.

8. Correct motor wiring connections.

9. Oil pump motor operating, but oil is
not seen pumping past sight glass.

9. Prime pump, ﬁll headstock oil tank to full, or
replace oil pump.

10. Limit/kill switch at fault.

10. Test all limit/kill switches and replace as necessary.

11. Contactor not getting energized/has
burnt contacts.

11. Test for power on all legs and contactor operation.
Replace unit if faulty.

12. Wiring is open/has high resistance.

12. Check for broken wires or disconnected/corroded
connections, and repair/replace as necessary.

13. Motor is at fault.

13. Test/repair/replace.

14. Frequency drive unit is at fault.

14. Contact frequency drive manufacturer for list of
authorized service providers in your area.

Loud, repetitious
noise coming from
lathe at or near the
motor.

1. Pulley set screws or keys are
missing or loose.

1. Inspect keys and set screws. Replace or tighten if
necessary.

2. Motor fan is hitting the cover.

2. Tighten fan, shim cover, or replace items.

Motor overheats.

1. Motor overloaded.

1. Reduce load on motor.

2. Frequency drive unit is at fault.

2. Contact frequency drive manufacturer for list of
authorized service providers in your area.

1. Excessive depth of cut or feed rate.

1. Decrease depth of cut or feed rate.

2. Spindle speed or feed rate wrong for
cutting operation.

2. Refer to the feeds and speeds charts in
Machinery's Handbook or a speeds and feeds
calculator on the internet.

3. Cutting tool is dull.

3. Sharpen or replace the cutting tool.

Motor is loud when
cutting, or bogs
down under load.

-88-

For Machines Mfg. Since 7/09
Symptom

WAR R ANT Y

Possible Cause

Model SB1016/SB1036
Possible Solution

1. Workpiece is unbalanced.

1. Re-install workpiece as centered with the spindle
bore as possible.

2. Loose or damaged belt(s).

2. Tighten/replace the belt as necessary (Page 81).

3. V-belt pulleys are not properly
aligned.

3. Align the V-belt pulleys.

4. Worn or broken gear present.

4. Inspect gears and replace if necessary.

5. Chuck or faceplate has become
unbalanced.

5. Rebalance chuck or faceplate; contact a local
machine shop for help.

6. Gears not aligned in headstock or
no backlash.

6. Adjust gears and establish the correct amount of
backlash.

7. Broken gear or bad bearing.

7. Replace broken gear or bearing.

8. Workpiece is hitting stationary
object.

8. Stop lathe immediately and correct interference
problem.

9. Spindle bearings at fault.

9. Rest spindle bearing preload or replace worn
spindle bearings.

1. Wrong spindle speed or feed rate.

1. Adjust for appropriate spindle speed and feed rate.

2. Dull tooling or poor tool selection.

2. Sharpen tooling or select a better tool for the
intended operation.

3. Tool height not at centerline.

3. Adjust tool height to centerline.

4. Too much play in gibs.

4. Tighten gibs (Page 78).

Tapered tool
difﬁcult to remove
from tailstock quill.

1. Quill is not retracted all the way
back into the tailstock.

1. Turn the quill handwheel until it forces taper out of
quill.

2. Contaminants not removed from
taper before inserting into quill.

2. Clean the taper and bore and re-install tapered tool.

Cross slide,
compound, or
carriage feed has
sloppy operation.

1. Gibs are out of adjustment.

1. Tighten gib screw(s) (Page 78).

2. Handwheel is loose or backlash is
high.

2. Tighten handwheel fasteners, adjust handwheel
backlash to a minimum.

3. Lead screw mechanism worn or out
of adjustment.

3. Adjust leadscrew to remove endplay (Page 78).

Cross slide,
compound, or
carriage feed
handwheel is hard
to move.

1. Dovetail slides loaded up with
shavings, dust, or grime.

1. Remove gibs, clean ways/dovetails, lubricate, and
readjust gibs.

2. Gib screws are too tight.

2. Loosen gib screw(s) slightly, and lubricate bedways.

3. Backlash setting too tight (cross
slide only).

3. Slightly loosen backlash setting (Page 78).

4. Bedways are dry.

4. Lubricate bedways and handles.

1. Tool holder not tight enough.

1. Check for debris, clean, and retighten.

2. Cutting tool sticks too far out of tool
holder; lack of support.

2. Re-install cutting tool so no more than 1⁄3 of the total
length is sticking out of tool holder.

3. Gibs are out of adjustment.

3. Tighten gib screws at affected component.

4. Dull cutting tool.

4. Replace or resharpen cutting tool.

5. Incorrect spindle speed or feed rate.

5. Use the recommended spindle speed.

Entire machine
vibrates upon
startup and while
running.

Bad surface ﬁnish.

Cutting tool
or machine
components vibrate
excessively during
cutting.

-89-

WAR R ANT Y

Model SB1016/SB1036
Symptom

Possible Cause

For Machines Mfg. Since 7/09
Possible Solution

Workpiece is
tapered.

1. Headstock and tailstock are not
properly aligned with each other.

1. Realign the tailstock to the headstock spindle bore
centerline (Page 44).

Chuck jaws will
not move or do not
move easily.

1. Chips lodged in the jaws or scroll
plate.

1. Remove jaws, clean and lubricate scroll plate, then
replace jaws.

Carriage will not
feed, or is hard to
move.

1. Gears are not all engaged.

1. Adjust gear levers.

2. Loose screw on the feed handle.

2. Tighten.

3. Carriage lock is tightened down.

3. Check to make sure the Carriage Lock is fully
released.

4. Chips have loaded up on bedways.

4. Frequently clean away chips that load up during
turning operations.

5. Bedways are dry and in need of
lubrication.

5. Lubricate bedways and handles.

6. Micrometer stop is interfering.

6. Check micrometer stop position, and adjust it as
necessary (Page 51).

7. Gibs are too tight.

7. Loosen gib screw(s) slightly (Page 78).

8. Gears or shear pin broken.

8. Replace gears or shear pin (Page 85).

Gear change levers
will not shift into
position.

1. Gears not aligned inside headstock.

1. Rotate spindle by hand with light pressure on the
lever until gear falls into place.

Headstock oil
does not ﬂow or
circulate properly.

1. (For ﬁrst time operation only) The
oil pump phase polarity is wired
incorrectly.

1. Correct oil pump phase polarity (refer to Page 16
for details).

2. Emergency stop push-button is
engaged or at fault.

2. Rotate button clockwise until it pops out to reset it
for operation; replace if not working properly.

3. Power supply is switched OFF at
master power switch or breaker.

3. Make sure master power switch and circuit breaker
are turned ON.

4. Insufﬁcient oil level in headstock
oil tank or incorrect oil used in
headstock oil tank.

4. Add oil to the headstock oil tank (refer to
Headstock "Checking & Adding Oil" on Page 66
for details). Make sure to use the correct type of oil.

5. Suction screen clogged.

5. Clean suction screen (Page 69).

6. Pinched/damaged oil line.

6. Trace oil lines to inspect and replace pinched/
damaged line.

-90-

7. Suction side of pump drawing air.

7. Locate leak and reseal/replace affected components.

8. Leak in distribution manifold
located inside headstock.

8. Locate leak and reseal/replace affected components.

9. Pump motor at fault.

9. Replace/repair pump motor.

For Machines Mfg. Since 7/09

ELECTRICAL

Model SB1016/SB1036

ELECTRICAL

Electrical Safety Instructions
These pages are accurate at the time of printing. In the constant effort to improve, however, we may
make changes to the electrical systems of future machines. Study this section carefully. If you see
differences between your machine and what is shown in this section, call Technical Support at (360)
734-1540 for assistance BEFORE making any changes to the wiring on your machine.
1.

Shock Hazard: It is extremely dangerous to
perform electrical or wiring tasks while the
machine is connected to the power source.
Touching electriﬁed parts will result in
personal injury including but not limited to
severe burns, electrocution, or death. For
your own safety, disconnect machine from
the power source before servicing electrical
components or performing any wiring tasks!

Capacitors/Inverters: Some capacitors and
power inverters store an electrical charge for
up to 10 minutes after being disconnected
from the power source. To reduce the risk of
being shocked, wait at least this long before
working on capacitors.

Wire/Component Damage: Damaged wires
or components increase the risk of serious
personal injury, ﬁre, or machine damage. If
you notice that any wires or components are
damaged while performing a wiring task,
replace those wires or components before
completing the task.

Modiﬁcations: Using aftermarket parts or
modifying the wiring beyond what is shown
in the diagram may lead to unpredictable
results, including serious injury or ﬁre.

Circuit Requirements: Connecting the
machine to an improperly sized circuit will
greatly increase the risk of ﬁre. To minimize
this risk, only connect the machine to a
power circuit that meets the minimum
requirements given in this manual.

Wire Connections: All connections must be
tight to prevent wires from loosening during
machine operation. Double-check all wires
disconnected or connected during any wiring
task to ensure tight connections.

Motor Wiring: The motor wiring shown
in these diagrams is current at the time of
printing, but it may not match your machine.
Always use the wiring diagram inside the

Experiencing Difﬁculties: If you are
experiencing difﬁculties understanding the
information included in this section, contact

WIRING DIAGRAM COLOR KEY
BLUE
WHITE

RED

PINK

WHITE

BLUE

GREEN

LIGHT
BLUE

PURPLE

YELLOW
GREEN

BROWN

GRAY

ORANGE

TURQUIOSE

YELLOW

BLACK

NOTICE:

The photos and diagrams included in this section are best viewed in color. You can
see them in color at www.southbendlathe.com.

-91-

ELECTRICAL

Model SB1016/SB1036

For Machines Mfg. Since 7/09
wiring overview

Wiring Overview

Power Supply
Connection
Page 101.

Electrical
Box, Pages 94–95.

Spindle RPM
Sensor, Page 102.

Work Lamp,
Page 102.

Chuck Guard Safety
Switch, Page 102.
Brake Limit Safety
Switch, Page 102.

End Gear Cover
Safety Switch,
Page 102.

Spindle
ON/OFF
Switch,
Page
101.

Oil Pressure
Switch,
Page 98.

Cutting Fluid
Pump Motor,
Page 99.

Oil Pump
Motor,
Page 98.

Control Panel,
Page 100.
Spindle Motor,
Page 97.

-92-

For Machines Mfg. Since 7/09

ELECTRICAL

Model SB1016/SB1036

SB1016/36 Component Location Index
Work Lamp,
Page 102.

visual index

Cooling Fan,
Page 94.

Electrical
Box, Pages
94–95.

Master Power
Switch, Page 94.

Cutting Fluid
Pump Motor,
Page 99.

Brake Pedal Safety
Switch, Page 102.

Control Panel,
Page 100.

Spindle
Switch (Behind
Splash Guard),
Page 101.

Spindle Motor,
Page 97.
End Gear Cover
Safety Switch,
Page 102.

Chuck Guard Limit
Switch, Page 102.

Spindle RPM
Sensor, Page
102.

Work Lamp,
Page 102.

Oil Pressure
Sensor,
Page 98.

Oil Pump
Motor,
Page 98.

Figure 162. Component location index.

-93-

3
1

MASTER
POWER SWITCH

KR1

To Page 95.

220

COM

19 20 12 13 14 63 64

To Varispeed Unit, Page 95.

6 7

COOLING
FAN

L11

To Page 95.

SB1016/36 Electrical Box Wiring

3 A1 7 9
5 6 8 11

5 A1

0 L13 L11

TRANSFORMER

CIRCUIT BOARD

KR4

0 220 380 400 415 440

ELECTRICAL

To Page 95.

L2 L13 2
L1 L3 0

KR4 NC

X
COM

24V

KR4 NO

KR4 COM

(For SB1036 440V Only)

KR2

NC X

24VXCOM

KR3

CHUCK
X

X
X
SROTATION

X
NO X

BRAKE
X

NO X

X
NO X

X
NC X

X
X

JOG

1 X

2 X

X
COM

To Control Panel, Page 100.

CSS

-94X

3 X

Model SB1016/SB1036
For Machines Mfg. Since 7/09
box1

U/T1

V/T2

W/T3

L11

1600W/35

THERMAL RESISTOR

8 9

L3
L2 5

L11

To Page 94.

To Chuck
Guard Safety
Switch, Page
102.

To Work
Lamp,
Page 102.

COOLING
FAN

6 T3

L11

8 T4

To Spindle
RPM Sensor,
Page 102.

2 V2

6 T3

L11
3

THERMAL
RELAY

2 T1

CONTACTOR
Allen Bradley
C09400

AMP

2 T1

L11 L13

To Spindle
Switch,
Page 101.

11 COM K

L11 L13

6 T3

11 COM K

8 T4

THERMAL
RELAY

6 T3

To Oil
To Brake Pedal
Pressure Safety Switch,
Sensor,
Page 102.
Page 98.

AMP

2 T1

L2 5

CONTACTOR
Allen Bradley
C09400

L1 L2
L1

2 T1

3 A1 7

To Circuit
Board,
Page 94.

To End gear
Safety Switch,
Page 102.

U1 V1 W1 U2 V2 W2

To Oil Pump
Motor,
Page 98.

B1 B2 L11 L13

To Cutting
Fluid Pump
Motor,
Page 99.

U1 V1 W1 U2 V2 W2

W B1 B2 L11 L13

T/L3

12 14 18
23

?3 ?4 ?5
?#
?$ 79

SB1016/36 Electrical Box Wiring

To Spindle
Motor,
Page 97.

?B B% 5% B& 5&
DB D D E E
E+ E#" E## E#$ #9

ELECTRICAL

To Incoming
Power,
Page 101.

Ground

E5
H
E*

L13

S/L2

B5
35
E)

R/L1

15 13
16

B$
H
E(

K6G>67A:HE::9JC>I
G:;:GIDN6H@6L6DLC:GHB6CJ6A

B#
3%
E'

3?
3$
E&

35
3#
E%

79 8?
E5
E# E$

N6H@6L6

Varispeed

To Page 94.

COM

L2 L13 2
L1 L3 0

L11

To Page 94.

L13

For Machines Mfg. Since 7/09
Model SB1016/SB1036
box2

-95-

Model SB1016/SB1036

ELECTRICAL

For Machines Mfg. Since 7/09

box photo

SB1016/36 Electrical Box

Fig. 163. Electrical box.

-96-

WAR R ANT Y

For Machines Mfg. Since 7/09

SB1016 220V Spindle Motor

Model SB1016/SB1036
spindle and pump
motor

W6
W2

U5
U1

U6
V1

V5
L13

U2
W1
W5

L11

V2
V6
W
V

Junction Box

Ground

SPINDLE
MOTOR (220V)
Figure 164. SB1016 Spindle motor location.
To Electrical
Box, Page 95.

SB1036 440V Spindle Motor
W5
W2

W6
U1

U5
V1

U2
W1
V6

L13

L11

V2
V5
W
V
U

Junction Box
Ground

SPINDLE
MOTOR (440V)
Figure 165. SB1036 Spindle motor location.
To Electrical Box,
Page 95.

-97-

ELECTRICAL

Model SB1016/SB1036

For Machines Mfg. Since 7/09

SB1016 220V
Oil Pump Motor & Pressure Sensor
To Electrical
Box, Page
95.

OIL
PRESSURE
SENSOR

2
11
X

Oil Pressure
Sensor

U2
U5

U1
V1

V5
W1

Oil Pump
Motor

U2 V2
W2

Ground

OIL PUMP
MOTOR (220V)

Figure 166. SB1016 Oil pump motor & pressure
sensor location.

To Electrical
Box, Page
95.

SB1036 440V
Oil Pump Motor & Pressure Sensor
To Electrical
Box, Page
95.

OIL
PRESSURE
SENSOR

2
11
X

Oil Pressure
Sensor

U5
U2

U1
V1

V2
V5

W2
W5

Ground

Oil Pump
Motor

U2 V2
W2

OIL PUMP
MOTOR (440V)
To Electrical
Box, Page 95.

-98-

Figure 167. SB1036 Oil pump motor & pressure
sensor location.

ELECTRICAL

For Machines Mfg. Since 7/09

Model SB1016/SB1036

SB1016 220V Cutting Fluid Pump Wiring
To Electrical
Box, Page 95.

Cutting Fluid
Pump
2
3

U1
V1
W1
5 W1

6
4
V1

Figure 168. SB1016 Cutting fluid pump location.
Ground
Ground

CUTTING FLUID
PUMP MOTOR
(220V)

SB1036 440V Cutting Fluid Pump Wiring
To Electrical
Box, Page 95.
Cutting Fluid
Pump
2
3

U1
V1
W1
5 W1

6
4
V1

Figure 169. SB1036 Cutting fluid pump location.
Ground

CUTTING FLUID
PUMP MOTOR
(440V)

-99-

ELECTRICAL

Model SB1016/SB1036

For Machines Mfg. Since 7/09

SB1016/36 Control Panel Wiring
control panel
and

Control Panel

Figure 170. Control panel location.
To Electrical
Box, Page 94.
To Circuit
Board, Page
94.

To Main Junction
Block, Page 94.

D
L

L11

14
X

B
4

2
X
12

To Circuit Board,
Page 94.

A
COM

L13

To Main Junction
Block, Page 94.

+12

GND

220V

110V

13
X

TACHOMETER DISPLAY

X1
3
SPINDLE 2
SPEED
1
DIAL

COOLANT
PUMP
SWITCH

X2
POWER
LAMP

SB1016/36 Control Panel Switches, Figure 170.

-100-

JOG 4
3
BUTTON

EMERGENCY
STOP
BUTTON

For Machines Mfg. Since 7/09

ELECTRICAL

Model SB1016/SB1036

spindle rotation
and power conntection

SB1016/36 Spindle ON/OFF Switch

Spindle Rotation
Switches

To Main Junction
Block, Page 95.

COMMON

7
NO
8
NC
NC

SB1016/36 Spindle ON/
OFF Switch, Figure 171.

NO
COMMON

Figure 171. Spindle rotation switch location.

SB1016/36 Power Connection

Hot
L1

Hot
L3

Hot
Ground

DISCONNECT
SWITCH
(as recommended)

Inside Electrical Box,
Page 95.

MASTER
POWER SWITCH
2

-101-

Model SB1016/SB1036

ELECTRICAL

For Machines Mfg. Since 7/09

SB1016/36 Additional Component Wiring
Door Limit
Switch

Spindle
RPM Sensor

Work Light

additional compontnet
Wt
Bk 2

Figure 172. RPM sensor and end gear cover safety
switch location.

End Gear Cover Safety
Switch, Figure 172.
COMMON

Brake Pedal
Safety Switch

Spindle RPM Sensor, Figure 172.
COM
K
L

Chuck Guard Safety Switch, Figure 174.
Figure 173. Brake pedal safety switch location.

3
NC

X
9
A1

NO
4

Brake Limit Switch, Figure 173.

Chuck Guard
Safety
Switch

Figure 174. Chuck guard limit switch.

-102-

To Electrical
Box, Page 95.

X
5
A1

PARTS

For Machines Mfg. Since 7/09

Model SB1016/SB1036

PARTS

Headstock Controls
50

32
56

45
46
44

29
55

34
53
54

42
40

32
35

29
38

30
36
34

8 9
5
4

12
10
6

3
26

25
24

51
12

15
13

4
1

-103-

Model SB1016/SB1036

PARTS

For Machines Mfg. Since 7/09

Headstock Controls Parts List
REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
21
22
23
24
25
26
28

PSB10160001
PSB10160002
PCAP38M
PSB10160004
PK47M
PSB10160006
PK48M
PSB10160008
PSB10160009
PSB10160010
PR07M
PSB10160012
PFH06M
PSB10160014
PSB10160015
PR15M
PSB10160017
PSB10160018
PSB10160019
PCAP175M
PSB10160022
PK82M
PSB10160024
PSB10160025
PR12M
PSB10160028

SHIFTING SHAFT END CAP
SHIFTING LEVER
CAP SCREW M5-.8 X 25
SHIFTING SHAFT LOCK COLLAR
KEY 4 X 4 X 15
SHIFTING SHAFT
KEY 4 X 4 X 20
STEP PIN
COMPRESSION SPRING
SHIFTING ARM
EXT RETAINING RING 18MM
SHIFTING CAM
FLAT HD SCR M6-1 X 20
END CAP BEVELED WASHER
SPEED SELECTOR END CAP
EXT RETAINING RING 30MM
SPEED SELECTOR HUB
CAM SHAFT
O-RING G14
CAP SCREW M8-1.25 X 35 BLK C12.9
SPEED SELECTOR CAM END CAP
KEY 7 X 7 X 18
CAM SHAFT
SPEED SELECTOR CAM
EXT RETAINING RING 35MM
HEADSTOCK OIL SIGHT GLASS

29
30
32
34
35
36
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

PSB10160029
PSB10160030
PEC03M
PSB10160034
PSB10160035
PSB10160036
PSB10160038
PCAP176M
PSB10160040
PSB10160041
PSB10160042
PSB10160043
PSB10160044
PSB10160045
PSB10160046
PCAP14M
PSB10160048
PSB10160049
PSB10160050
PSB10160051
PSB10160052
PORG035
PSB10160054
PSB10160055
PSS21M

STEP PIN
LONG SHIFTING ROD
E-CLIP 10MM
SHIFTING PIVOT ARM BOLT
RIGHT SHIFTING PIVOT ARM
RIGHT SHIFTING FORK
SHORT SHIFTING ROD
CAP SCREW M6-1 X 30 BLK C12.9
INDENT BLOCK
SHIFTING PIN
NYLON OIL TUBE
SHIFTING SUPPORT FRAME
OIL PIPE
PIVOT ARM BOLT HEX NUT
SHIFTING ROD LOCK COLLAR
CAP SCREW M8-1.25 X 20
LEFT SHIFTING FORK
LEFT SHIFTING PIVOT ARM
HEADSTOCK TOP COVER
HEADSTOCK CASTING
COMPRESSION SPRING
O-RING 3.1 X 34.4 G35
HEADSTOCK OIL DRAIN PLUG
HEADSTOCK SIDE COVER
SET SCREW M8-1.25 X 25

-104-

122

165

166

121

140

120

113

119
118

112

115

122

136

132

111

117 116

138

110

115

116

109
108

149

159

104

123

102

124

106

131

101

103

130

155

127

157

156

158

129

116

128
126

140

141

148

142

153

143

125

144

149

124

151

145

127

146

150

154

139

147

PARTS

105

107

A
E

128 132
128

E D

160

106

151

122

133
132

152

161

162

134

132

114

135

138

140 163

122

164

For Machines Mfg. Since 7/09
Model SB1016/SB1036

Headstock Internal Gears

-105-

Model SB1016/SB1036

PARTS

For Machines Mfg. Since 7/09

Headstock Internal Gears Parts List
REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133

PSB10160101
PSB10160102
PSB10160103
PSB10160104
PSB10160105
PSB10160106
PCAP29M
PSB10160108
PSB10160109
P32026-N
PSB10160111
PSB10160112
PSB10160113
P6022-OPEN-N
PR90M
PSB10160116
PSB10160117
P32026-N
PSB10160119
PSB10160120
PSB10160121
PCAP14M
PSB10160123
PORG065
PSB10160125
PORG050
P6305-OPEN
PR38M
PSB10160129
PSB10160130
PSB10160131
P6007-OPEN
PSB10160133

CAM LOCK STUD D1-8
SPINDLE NOSE CAP SCREW
SPINDLE
COMPRESSION SPRING
CAM LOCK D1-8
KEY 15 X 10 X 78
CAP SCREW M6-1 X 40
INBOARD SPINDLE END CAP
BEARING SEAT GASKET
TAPERED ROLLER BEARING 32026 NTN
GEAR 75T
GEAR 56T
BEARING SPACER
BALL BEARING 6022-OPEN NTN
EXT RETAINING RING 110MM
KEY 10 X 8 X 36
GEAR 48T
TAPERED ROLLER BEARING 32026 NTN
OUTBOARD SPINDLE SPANNER NUT
OUTBOARD SPINDLE END CAP GASKET
OUTBOARD SPINDLE END CAP
CAP SCREW M8-1.25 X 20
BEARING END CAP
O-RING 64.4 X 3.1 G65
BEARING END CAP
O-RING 54.4 X 3.1 G50
BALL BEARING 6305-OPEN
INT RETAINING RING 62MM
COMBO GEAR 21T/40T
SPLINE SHAFT
THRUST WASHER
BALL BEARING 6007-OPEN
GEAR 26T

134
135
136
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166

PR32M
PSB10160135
PSB10160136
PSB10160138
PCAP02M
PRP02M
PSB10160141
PSB10160142
PORP030
PSB10160144
PR64M
P6207-2RS
PSB10160147
PK136M
PR68M
PSB10160150
P6008-OPEN
PSB10160152
PSB10160153
PSB10160154
PSB10160155
PK62M
P6908-OPEN
PSB10160158
PORG075
PSB10160160
PSB10160161
PSB10160162
PSB10160163
PCAP13M
PSB10160165
PSB10160166

EXT RETAINING RING 48MM
GEAR 32T
GEAR SHAFT E 16T
BEARING RETAINER
CAP SCREW M6-1 X 20
ROLL PIN 3 X 16
GEAR FLAT WASHER
SPLINE SHAFT BUSHING
O-RING 29.7 X 3.5 P30
OIL SEAL
INT RETAINING RING 72MM
BALL BEARING 6207-2RS
GEAR SHAFT D 16T
KEY 8 X 8 X 30
EXT RETAINING RING 40MM
GEAR 35T
BALL BEARING 6008-OPEN
COMBO GEAR 25T/40T
BEARING END CAP
GEAR 31T
GEAR SHAFT A
KEY 7 X 7 X 45
BALL BEARING 6908-OPEN
THRUST WASHER
O-RING 74.4 X 3.1 G75
BEARING RETAINER
OIL SEAL
SPINDLE PULLEY
SPINDLE PULLEY FLAT WASHER
CAP SCREW M8-1.25 X 30
EXCITER RING
SENSOR EXCITER PIN

-106-

122

214

215

159

211

132

128

216

116

154

143

141

187

188

204

192

143

188

207

210

140

139

143

208

122

201

194

140

193

205

194

202

194

195

203

197

194

196

186

198

K
187

190
189
188
187 186

200
199

188

PARTS

191

187

206

209

217

218

For Machines Mfg. Since 7/09
Model SB1016/SB1036

Headstock Transfer Gears

-107-

Model SB1016/SB1036

PARTS

For Machines Mfg. Since 7/09

Headstock Transfer Gears Parts List
REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

116
122
128
132
139
140
141
143
154
159
186
187
188
189
190
191
192
193
194
195
196

PSB10160116
PCAP14M
PR38M
P6007-OPEN
PCAP02M
PRP02M
PSB10160141
PORP030
PSB10160154
PORG075
PSB10160186
PCAP26M
PSB10160188
PSB10160189
PSB10160190
PSB10160191
PSB10160192
PSB10160193
PSB10160194
PSB10160195
PR15M

KEY 10 X 8 X 36
CAP SCREW M8-1.25 X 20
INT RETAINING RING 62MM
BALL BEARING 6007-OPEN
CAP SCREW M6-1 X 20
ROLL PIN 3 X 16
GEAR FLAT WASHER
O-RING 29.7 X 3.5 P30
GEAR 31T
O-RING 74.4 X 3.1 G75
O-RING G16
CAP SCREW M6-1 X 12
GEAR SHAFT FLAT WASHER
OUTBOUND SHAFT K
OUTBOUND SHAFT L
OIL SEAL
SPLINED SHAFT J
BEARING RETAINER
THRUST WASHER
NEEDLE BEARING W/O INNER RACE 3230
EXT RETAINING RING 30MM

197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
214
215
216
217
218

PSB10160197
PSB10160198
PSB10160199
PSB10160200
PSB10160201
PSB10160202
PR37M
PSB10160204
PSB10160205
PSB10160206
PSB10160207
PCAP01M
PSB10160209
PORG035
PR12M
PSB10160214
PSB10160215
PSB10160216
P6207-OPEN
PSB10160218

GEAR 24T
SQUARE HD OIL DRAIN PLUG 1/2 PT
PIPE ELBOW 90DEG 3/4 X 1/2 PT
PIPE NIPPLE 3/4 PT X 1-1/4"
GEAR SHAFT I
COMBO GEAR 24T
EXT RETAINING RING 32MM
GEAR SHAFT H
COMBO GEAR 24T/48T
GEAR SHAFT G
DOUBLE GEAR 48T/24T
CAP SCREW M6-1 X 16
HEADSTOCK CASTING PLUG
O-RING 3.1 X 34.4 G35
EXT RETAINING RING 35MM
SHAFT END CAP
BEARING RETAINER
SHAFT C
BALL BEARING 6207-OPEN
BEARING FLAT WASHER

-108-

309

318

315

314

316

320

317

321

318

304

322

319

426

427

305

307

324

428

314

309

331

333

366

370

306

363

371

369

306

368

372

367

302

334
332 344
330
343
342
327
346
329 341
354
326
340
345
339
325
355
328
352
361
338
329
337
329
336
351
353
335
333
350
330
324
330
349
308
360
314
348
359
G2
309
347
358
357
356
324
G3 314

G1
G2
G3

323

318

315

PARTS

312

306

309
313

314

301

302

303

306

308

310

311

362

306 364

365

For Machines Mfg. Since 7/09
Model SB1016/SB1036

Gearbox Gears

-109-

Model SB1016/SB1036

PARTS

For Machines Mfg. Since 7/09

Gearbox Gears Parts List
REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338

OUTBOARD GEAR SHAFT G1
KEY 7 X 7 X 35
THRUST WASHER
OIL SEAL
GEAR SHAFT NEEDLE BEARING
CAP SCREW M6-1 X 16 BLK C12.9
BEARING RETAINER
SPACER
EXT RETAINING RING 25MM
DOUBLE CLUTCH GEAR 19T/19T
CLUTCH SPLINE SHAFT G1
BEARING RETAINER
SPLINE SHAFT COVER GASKET
BALL BEARING 16005-OPEN
THRUST WASHER
DOUBLE GEAR 20T/30T
GEAR WASHER
EXT RETAINING RING 30MM
SPLINE SHAFT G2
GEAR 22T
SPLINE SHAFT BUSHING
SPLINE SHAFT G3
GEARBOX CASTING
THRUST WASHER
GEAR 32T
CLUTCH GEAR 23T
CLUTCH SPLINE 16T
SPACER
INT RETAINING RING 47MM
BALL BEARING 6204-OPEN
SPACER
LEADSCREW CLUTCH
EXT RETAINING RING 20MM
DOUBLE CLUTCH GEAR 35T/35T
SPACER
GEAR 22T
GEAR 16T
GEAR 20T

339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
426
427
428

THRUST WASHER
GEAR 24T
GEAR BUSHING
GEAR 23T
THRUST WASHER
GEAR 27T
GEAR BUSHING
GEAR 24T
THRUST WASHER
GEAR 28T
GEAR BUSHING
GEAR 26T
GEAR 32T
LOCK COLLAR
SET SCREW M6-1 X 6
EXT RETAINING RING 22MM
DOUBLE GEAR 45T/18T
GEAR 22T
GEAR 22T
GEAR 33T
GEAR 22T
SPACER
GEAR 36T
INBOARD SHAFT SEAL RETAINER
OIL SEAL
KEYED SHAFT WASHER
INBOARD SPLINE SHAFT G1
CONNECTION SHAFT SEAL RETAINER
THRUST WASHER
FEED ROD CONNECTION SHAFT
DOWEL PIN 6 X 36
BALL BEARING 16003-OPEN
EXT RETAINING RING 17MM
BEARING RETAINER
SQUARE HD OIL DRAIN PLUG 1/2 PT
PIPE ELBOW 90DEG 1/2 PT
PIPE NIPPLE 1/2 PT

-110-

PSB10160301
PK109M
PSB10160303
PSB10160304
PSB10160305
PCAP177M
PSB10160307
PSB10160308
PR11M
PSB10160310
PSB10160311
PSB10160312
PSB10160313
P16005-OPEN
PSB10160315
PSB10160316
PSB10160317
PR15M
PSB10160319
PSB10160320
PSB10160321
PSB10160322
PSB10160323
PSB10160324
PSB10160325
PSB10160326
PSB10160327
PSB10160328
PR25M
P6204-OPEN
PSB10160331
PSB10160332
PR09M
PSB10160334
PSB10160335
PSB10160336
PSB10160337
PSB10160338

PSB10160339
PSB10160340
PSB10160341
PSB10160342
PSB10160343
PSB10160344
PSB10160345
PSB10160346
PSB10160347
PSB10160348
PSB10160349
PSB10160350
PSB10160351
PSB10160352
PSS02M
PR10M
PSB10160355
PSB10160356
PSB10160357
PSB10160358
PSB10160359
PSB10160360
PSB10160361
PSB10160362
PSB10160363
PSB10160364
PSB10160365
PSB10160366
PSB10160367
PSB10160368
PSB10160369
P16003-OPEN
PR18M
PSB10160372
PSB10160426
PSB10160427
PSB10160428

423

425

422

415

377

417
416

424

410

411

418

409

420
421
419

373

414

403

412

413

402
400

401

399

408

407

398

397

373

431

406

429

396

404

405

For Machines Mfg. Since 7/09

PARTS
Model SB1016/SB1036

Gearbox Controls A

-111-

394

392

-112384

393

381
376

374

380

378
377

385

386

385

388

375

385

390

376

430

373

432

PARTS

383
382

387

389

391

395

Model SB1016/SB1036
For Machines Mfg. Since 7/09

Gearbox Controls B

For Machines Mfg. Since 7/09

PARTS

Model SB1016/SB1036

Gearbox Controls Parts List
REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

373
374
375
376
377
378
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401

PSB10160373
PSB10160374
PSB10160375
PSB10160376
PSTB001
PSB10160378
PRP24M
PSB10160381
PRP24M
PSB10160383
PCAP15M
PSB10160385
PSB10160386
PSB10160387
PSB10160388
PSB10160389
PSB10160390
PSB10160391
PSB10160392
PSB10160393
PSB10160394
PSB10160395
PSB10160396
PSB10160397
PORG035
PSB10160399
PSB10160400
PORG040

STEP PIN LOCK WASHER
SHOULDER PLATE
REVERSE STOP
OUTER PLATE
STEEL BALL 1/4
COMPRESSION SPRING
ROLL PIN 5 X 16
BOTTOM FORK SUPPORT
ROLL PIN 5 X 16
BOTTOM SHIFT FORK
CAP SCREW M5-.8 X 20
FORK SUPPORT PARTITION
LOWER MIDDLE FORK SUPPORT
LOWER MIDDLE SHIFT FORK
UPPER MIDDLE FORK SUPPORT
UPPER MIDDLE SHIFT FORK
TOP FORK SUPPORT
TOP SHIFTING FORK
PLATE SPACER
SLOTTED STEP SCREW
SUPPORT PLATE
GEARBOX COVER GASKET
SHIFT SELECTOR BRACKET
SHIFT SELECTOR LOCK COLLAR
O-RING 3.1 X 34.4 G35
SHIFT LEVER
COMPRESSION SPRING
O-RING 39.4 X 3.1 G40

402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
429
430
431
432

PSB10160402
PSB10160403
PSB10160404
PSB10160405
PSB10160406
PSB10160407
PSB10160408
PSB10160409
PSB10160410
PSB10160411
PK05M
PSB10160413
PSB10160414
PSB10160415
PSB10160416
PSS20M
PSB10160418
PCAP02M
PRP24M
PW03M
PSS02M
PRP04M
PSB10160424
PSB10160425
PCAP26M
PCAP29M
PCAP38M
PCAP01M

SHIFT SELECTOR SUPPORT
SHIFT SELECTOR PLUNGER
SHIFT LEVER END CAP
SHIFT LEVER FLAT WASHER
SHIFT LEVER
OIL SIGHT GLASS
GEARBOX COVER
PIPE NIPPLE 3/4 PT
PIPE ELBOW 90DEG 3/4 PT
SQUARE HD OIL FILL PLUG 3/4 PT
KEY 4 X 4 X 10
SHIFT CONNECTION SHAFT
SHIFT SELECTOR BAR
SHIFT ARM
COMPRESSION SPRING
SET SCREW M8-1.25 X 8
RIGHT SHIFT FORK
CAP SCREW M6-1 X 20
ROLL PIN 5 X 16
FLAT WASHER 6MM
SET SCREW M6-1 X 6
ROLL PIN 4 X 24
MIDDLE SHIFT FORK
LEFT SHIFT FORK
CAP SCREW M6-1 X 12
CAP SCREW M6-1 X 40
CAP SCREW M5-.8 X 25
CAP SCREW M6-1 X 16

-113-

PARTS

Model SB1016/SB1036

For Machines Mfg. Since 7/09

Apron Front
563

561

562
522

506

D
A

635
558

553 559

557

560

521

548

539

520

512

514
528

511

546

537

543
536

514

538
526

514
528

E
532

C 534
527
535
526
534
514
B

519

532

D
533

518 517

555

564

550

549

506
554
553

G
552

551

548
523
545

636
566

567

542
529

530
525

531

516
515
514
513

510

B
524 523

505

508
507
506
504

502
501

-114-

547

540

565

509

503

E
541
523

PARTS

For Machines Mfg. Since 7/09

Model SB1016/SB1036

Apron Rear
571

558

569

558
570

568

574

635

561

572
573
576
579

575
570

634

577

570
580
581

578

582
635

586
587

594

582

593
585

583
582

588
589

581

595

590

597

592

548

598

596

591

584
599

605

564
633

618

620

632
631

614
613

621

607
608
612

609

611

615
623
622
625
624
626

579

601

606
613

619

580

600

612

611

570

602
603
607

604

616
617

610

627
629
630
628

-115-

Model SB1016/SB1036

PARTS

For Machines Mfg. Since 7/09

Apron Parts List
REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
545
546

PSB10160501
PSB10160502
PSS12M
PSB10160504
PSB10160505
PSTB001
PSB10160507
PSB10160508
PFH72M
PSB10160510
PSB10160511
PSB10160512
PSB10160513
PR07M
PSB10160515
PSB10160516
PSB10160517
PR11M
PSB10160519
PSB10160520
PSB10160521
PSB10160522
PSB10160523
PSB10160524
PSB10160525
PSB10160526
PSB10160527
PSB10160528
PSB10160529
PSB10160530
PSB10160531
PSB10160532
PSB10160533
PSB10160534
PSB10160535
PSB10160536
PSB10160537
PR15M
PSB10160539
PSB10160540
PSB10160541
PSB10160542
PSB10160543
PSB10160545
PSB10160546

HANDWHEEL HANDLE BOLT
HANDWHEEL HANDLE
SET SCREW M6-1 X 25
HANDWHEEL END CAP
HANDWHEEL
STEEL BALL 1/4
COMPRESSION SPRING
INDEX RING
FLAT HD CAP SCR M5-.8 X 12
GEAR SHAFT END CAP
WOODRUFF KEY 19 X 5
GEARED SHAFT A 16T
SHAFT END CAP
EXT RETAINING RING 18MM
THRUST WASHER
NEEDLE BEARING 18/20
THRUST WASHER
EXT RETAINING RING 25MM
GEAR 56T
NEEDLE BEARING 28/20
BEARING D-WASHER
GEARED SHAFT B 11T
SOLID STEEL RIVET 2.8 X 10
INDICATOR PLATE
SHIFT SHAFT C
GEAR BUSHING
COMBO GEAR 15T/33T
GEAR WASHER
DOWEL PIN
OIL SIGHT GLASS
SHAFT D
NEEDLE BEARING W/O INNER RACE 1616
GEARED SHAFT D 26T
NEEDLE BEARING W/O INNER RACE 3016
GEAR 24T
GEAR 24T
WORM GEAR
EXT RETAINING RING 30MM
SHAFT LOCK COLLAR
SLOTTED DOWEL PIN
INDICATOR PLATE
SHIFT SHAFT (E)
GEAR 24T
GEAR SHAFT (F)
COMBO GEAR 24T/26T

547
548
549
550
551
552
553
554
555
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
585
586
587
588
589
590
591
592

PSB10160547
PORP021
PSB10160549
PR81M
PFH73M
PSB10160552
PSS20M
PSB10160554
PSB10160555
PSB10160557
PSS03M
PSB10160559
PSB10160560
PSB10160561
PSS84M
PSS30M
PSB10160564
PSS75M
PSB10160566
PSTB003
PCAP26M
PSB10160569
PCAP177M
PCAP176M
PSB10160572
PSB10160573
PSB10160574
PCAP176M
PSS28M
PSB10160577
PSB10160578
PSB10160579
PSB10160580
PORG045
PSB10160582
PSB10160583
PSB10160584
PSB10160585
PCAP26M
PRP76M
PSB10160588
PCAP38M
PSB10160590
PSB10160591
PSB10160592

LEVER ASSEMBLY
O-RING 20.8 X 2.4 P21
SHIFT FORK
EXT RETAINING RING 21MM
FLAT HD CAP SCR M6-1 X 16
LEVER HUB FLAT WASHER
SET SCREW M8-1.25 X 8
COMPRESSION SPRING
HALF-NUT LEVER ASSEMBLY
O-RING G25
SET SCREW M6-1 X 8
COMPRESSION SPRING
WOODRUFF KEY 16 X 5
CAM SHAFT H
SET SCREW M10-1.5 X 35
SET SCREW M10-1.5 X 10
FRONT APRON CASTING
SET SCREW M10-1.5 X 16
COMPRESSION SPRING
STEEL BALL 3/8
CAP SCREW M6-1 X 12
HALF-NUT GIB
CAP SCREW M6-1 X 16 BLK C12.9
CAP SCREW M6-1 X 30 BLK C12.9
DOWEL PIN
HALF-NUT PLATE
HALF-NUT ASSEMBLY
CAP SCREW M6-1 X 30 BLK C12.9
SET SCREW M6-1 X 30
OIL FILL PLUG 1/4 PT
APRON TOP PLATE
OIL SEAL 30 X 40 X 5
PINION SHAFT SEAL RETAINER
O-RING 44.4 X 3.1 G45
THRUST BEARING 3047-NTB/AS2
GEARED PINION SHAFT 18T
CASTING PLUG
SHAFT LOCK COLLAR
CAP SCREW M6-1 X 12
ROLL PIN 4 X 16
BRACKET SHAFT
CAP SCREW M5-.8 X 25
SLOTTED DOWEL PIN
CAPTIVE PIN
TENSION SPRING

-116-

For Machines Mfg. Since 7/09

PARTS

Model SB1016/SB1036

Apron Parts List
REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

593
594
595
596
597
598
599
600
601
602
603
604
605
606
607
608
609
610
611
612
613
614

PSS91M
PLN03M
PSB10160595
PK33M
PSB10160597
PSB10160598
PSB10160599
PSB10160600
PSB10160601
PSB10160602
PSB10160603
PSB10160604
PRP04M
PSB10160606
PW06M
PSB10160608
PSB10160609
PLN09M
PSB10160611
PSB10160612
PSB10160613
PSB10160614

SET SCREW M6-1 X 14
LOCK HEX NUT M6-1
WORM SHAFT BRACKET
KEY 5 X 5 X 45
WORM SHAFT
WORM GEAR
CLUTCH
CLUTCH GEAR 36T
PIVOT ARM
SPRING CAP
COMPRESSION SPRING
SPRING CAP
ROLL PIN 4 X 24
TRIP ROD
FLAT WASHER 12MM
COMPRESSION SPRING
PIVOT ARM WASHER
LOCK NUT M12-1.75
THRUST BEARING 1528-NTB/AS2
CUPPED BEARING
COMPRESSION PLATE
DOWEL PIN

615
616
617
618
619
620
621
622
623
624
625
626
627
628
629
630
631
632
633
634
635
636

PRP05M
PW04M
PLN05M
PSB10160618
PRP04M
PRP02M
PSB10160621
PSB10160622
PRP105M
PSB10160624
PSB10160625
PORP018
PW03M
PFH74M
PRP10M
PSB10160630
PSB10160631
PSB10160632
PSS15M
PSB10160634
PSB10160635
PSB10160636

ROLL PIN 5 X 30
FLAT WASHER 10MM
LOCK NUT M10-1.5
CUPPED BEARING
ROLL PIN 4 X 24
ROLL PIN 3 X 16
THREADED SHAFT
COMPRESSION PLATE WASHER
ROLL PIN 3 X 24
COUPLING
STEP SHAFT
O-RING 17.8 X 2.4 P18
SHAFT END CAP
FLAT HD CAP SCR M5-.8 X 16
ROLL PIN 5 X 36
KNURLED KNOB
PLUNGER
COMPRESSION SPRING
SET SCREW M12-1.75 X 12
SHAFT SLEEVE
REAR APRON CASTING
FEED CLUTCH INSTRUCTION PLATE

-117-

PARTS

Model SB1016/SB1036

For Machines Mfg. Since 7/09

Compound Slide & Tool Post
702

701

703
704

706

705

707

709

727

710

708

712

715

714
728

729
732
730

725

713
714

722

733
714

718
716

717

734
725

723
724
736A
726

719

723

716
REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

701
702
703
704
705
706
707
708
709
710
712
713
714
715
716
717

PSB10160701
PSB10160702
PSB10160703
PSB10160704
PSB10160705
PSB10160706
PSB10160707
PSB10160708
PSS09M
PSB10160710
PSB10160712
PSS06M
PSTB001
PLUBE001M
PSB10160716
PSB10160717

POST HANDLE
POST HANDLE HUB
POST FLAT WASHER
TOOL POST SQUARE HD BOLT
POST TURRET
POST TURRET SHAFT
INDENT PLUNGER
COMPRESSION SPRING
SET SCREW M8-1.25 X 20
POST T-SLIDE
COMPOUND SLIDE
SET SCREW M8-1.25 X 16
STEEL BALL 1/4
TAP-IN BALL OILER 6MM
GIB ADJUSTMENT SCREW
COMPOUND SLIDE GIB

718
719
722
723
724
725
726
727
728
729
730
732
733
734
736A

PSB10160718
PSS19M
PK47M
PSB10160723
PSB10160724
PSB10160725
PCAP179M
PSB10160727
PSB10160728
PSB10160729
PSB10160730
PSB10160732
PSS25M
PSB10160734
PSB10160736A

COMPOUND SWIVEL BASE
SET SCREW M8-1.25 X 30
KEY 4 X 4 X 15
THRUST BEARING 2035-NTB/AS2
LEADSCREW END CAP
COMPRESSION SPRING
CAP SCREW M6-1 X 20 BLK C12.9
INDEX COLLAR
INDEX RING
COMPOUND HANDWHEEL
SHORT HANDWHEEL HANDLE
HANDWHEEL END CAP
SET SCREW M6-1 X 20
LONG HANDWHEEL HANDLE
COMPOUND LEADSCREW W/NUT

-118-

PARTS

For Machines Mfg. Since 7/09

Model SB1016/SB1036

Cross Slide & Saddle A
814
802

801

859
860

862
874

858

861

831

815

804

803

801
806
808

864

819
865

805

812A

807

816
808

811

818

817

863
857

823
866

813

822

820
844

821

872
824
825

863

826
868

827
858
828

831

863

830
832 834
870
832

829

842
843
835

842
841

801
871

873
801

869
833
839
836

840

837

860
831

830

838

859

-119-

PARTS

Model SB1016/SB1036

For Machines Mfg. Since 7/09

Cross Slide & Saddle B

854
848
Viewed From Underneath Saddle
853
846
850
868

849
852

847

849
847
851
855

856

857

-120-

For Machines Mfg. Since 7/09

PARTS

Model SB1016/SB1036

Cross Slide & Saddle Parts List
REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

801
802
803
804
805
806
807
808
811
812A
813
814
815
816
817
818
819
820
821
822
823
824
825
826
827
828
829
830
831
832
833
834
835
836
837

PSB10160801
PSB10160802
PSB10160803
PSB10160804
PSB10160805
PSB10160806
PSB10160807
PSB10160808
PRP28M
PSB10160812A
PSB10160813
PSB10160814
PSB10160815
PSB10160816
PSB10160817
PSB10160818
PSB10160819
PSB10160820
PSB10160821
PSB10160822
PSB10160823
PSB10160824
PSB10160825
PSB10160826
PK96M
PSB10160828
PSB10160829
PSB10160830
PSTB001
PSB10160832
PSB10160833
PSB10160834
PSB10160835
PSB10160836
PSB10160837

GIB ADJUSTMENT SCREW
CROSS SLIDE
COMPOUND PIVOT PIN 25 X 40
COMPOUND PIVOT T-BOLT
CROSS SLIDE GIB
CROSS SLIDE WAY WIPER
CROSS SLIDE WAY WIPER PLATE
THRUST BEARING 1730-NTB/AS2
ROLL PIN 5 X 40
CROSS SLIDE LEADSCREW W/NUT & KEY
KEY 3 X 3 X 115
COOLANT NOZZLE 3/8 PT X 24"
COOLANT STAND PIPE ASSY 3/8 PT
BEARING COLLAR
THRUST WASHER
CROSS LEADSCREW END BRACKET
SADDLE CASTING
SADDLE STRAIGHT WAY WIPER
SADDLE STRAIGHT WAY WIPER PLATE
OIL FILL PLUG 3/4 NF
TAPER PIN #6 X 90MM
SADDLE V-WAY WIPER
SADDLE V-WAY WIPER PLATE
CROSS SLIDE PINION 16T
KEY 3 X 3 X 20
PINION END PLUG
PINION BRACKET
COMPRESSION SPRING
STEEL BALL 1/4
THRUST BEARING 2035-NTB/AS2
THRUST WASHER
PINION BRACKET END PLATE
INDEX COLLAR
INDEX RING
CROSS SLIDE HANDWHEEL

838
839
840
841
842
843
844
846
847
848
849
850
851
852
853
854
855
856
857
858
859
860
861
862
863
864
865
866
868
869
870
871
872
873
874

PSB10160838
PSB10160839
PSB10160840
PSB10160841
PSB10160842
PSB10160843
PSB10160844
PSB10160846
PSB10160847
PSB10160848
PSB10160849
PSB10160850
PSB10160851
PSB10160852
PSB10160853
PSB10160854
PSB10160855
PSS44M
PCAP180M
PLUBE001M
PSS12M
PCAP178M
PW04M
PN02M
PS08M
PCAP181M
PLN07M
PCAP182M
PSS03M
PCAP14M
PS09M
PCAP183M
PFH05M
PSB10160873
PSS09M

HANDWHEEL END CAP
HANDWHEEL HANDLE
HANDWHEEL HANDLE BOLT
FRONT SADDLE GIB BRACKET
SADDLE GIB
REAR SADDLE GIB BRACKET
SADDLE OIL PUMP ASSEMBLY
COMBO GEAR 16T/36T
STRAIGHT PIPE ADAPTER 1/8 PT X 4MM
ALUMINUM OIL TUBE 4 X 258MM
ELBOW PIPE ADAPTER 18 PT X 4MM
ALUMINUM OIL TUBE 4 X 121MM
GEAR SHAFT
STRAIGHT PIPE ADAPTER 1/8 PT X 6MM
ALUMINUM OIL TUBE 6 X 175MM
OIL FILTER 6MM
CARRIAGE LOCK BLOCK
SET SCREW M8-1.25 X 40
CAP SCREW M12-1.75 X 85 BLK C12.9
TAP-IN BALL OILER 6MM
SET SCREW M6-1 X 25
CAP SCREW M8-1.25 X 30 BLK C12.9
FLAT WASHER 10MM
HEX NUT M10-1.5
PHLP HD SCR M5-.8 X 12
CAP SCREW M6-1 X 25 BLK C12.9
LOCK NUT M16-2
CAP SCREW M5-.8 X 25 BLK C12.9
SET SCREW M6-1 X 8
CAP SCREW M8-1.25 X 20
PHLP HD SCR M5-.8 X 10
CAP SCREW M8-1.25 X 40 BLK C12.9
FLAT HD SCR M5-.8 X 12
GIB SUPPORT PLATE
SET SCREW M8-1.25 X 20

-121-

-122-

969

970

968

967

971

927

928

924

959

907

920

919

926
925

958
957

908

956

948

977

934

918

975
978

946
947

950
935

910

903

945

917

916

940

911
915
929

916

901

939
938 937

972

974

973

930

979

976

904

905

906

PARTS

949

955

936

909

902

Model SB1016/SB1036
For Machines Mfg. Since 7/09

Bed & Shafts

For Machines Mfg. Since 7/09

PARTS

Model SB1016/SB1036

Bed & Shafts Parts List
REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

901
902
903
904
905
906
907
908
909
910
911
915
916
917
918
919
920
924
925
926
927
928
929
930
934
935
936
937

PSB10160901
PSB10160902
PN09M
PSB10160904
PW08M
PB80M
PCAP06M
PRP08M
PSB10160909
PSB10160910
PSB10160911
PSS03M
P51105
PSB10160917
PSB10160918
PK99M
PSB10160920
PSB10160924
PR37M
PSB10160926
PSB10160927
PSB10160928
PSB10160929
PLUBE001M
PSB10160934
PSS01M
PSB10160936
PSS15M

BED
GAP INSERT
HEX NUT M12-1.75
TAILSTOCK STOP STUD
FLAT WASHER M16-2
HEX BOLT M16-2 X 55
CAP SCREW M6-1 X 25
ROLL PIN 6 X 30
GAP RACK
BED RACK
LEADSCREW LOCK NUT
SET SCREW M6-1 X 8
THRUST BEARING 51105
SHAFT END BRACKET
LONGITUDINAL LEADSCREW
KEY 6 X 6 X 15
SPRING HOUSING
COMPRESSION SPRING
EXT RETAINING RING 32MM
KEYED SHEAR PIN WASHER
SHEAR PIN
LEADSCREW COLLAR
FEED ROD END CAP
TAP-IN BALL OILER 6MM
FEED ROD LOCK COLLAR
SET SCREW M6-1 X 10
FEED ROD
SET SCREW M12-1.75 X 12

938
939
940
945
946
947
948
949
950
955
956
957
958
959
967
968
969
970
971
972
973
974
975
976
977
978
979

PSB10160938
PSTB003
PCAP84M
PSB10160945
PSB10160946
PSB10160947
PSB10160948
PCAP01M
PSB10160950
PSB10160955
PSB10160956
PSB10160957
PR37M
PSB10160959
PEC015M
PSB10160968
PSB10160969
PSS14M
PSB10160971
PSB10160972
PCAP04M
PCAP01M
PSB10160975
PSB10160976
PSB10160977
PCAP186M
PSS20M

COMPRESSION SPRING
STEEL BALL 3/8
CAP SCREW M10-1.5 X 35
TAPER PIN #7 X 50MM
SPINDLE LEVER HUB
HUB STEP PIN
SPINDLE LEVER ASSEMBLY
CAP SCREW M6-1 X 16
SPINDLE ROD SELECTOR HUB
SPINDLE ROD SLEEVE
SPINDLE ROD COMPRESSION SPRING
SPRING CAP
EXT RETAINING RING 32MM
SPINDLE ROD
E-CLIP 8MM
CONNECTING PIVOT ARM
CAPTIVE PIN
SET SCREW M8-1.25 X 12
CONNECTING ROD
LOCK COLLAR
CAP SCREW M6-1 X 10
CAP SCREW M6-1 X 16
SPINDLE SWITCH BRACKET
SPINDLE SWITCH SET 2PC
THREADED TAPERED PIN M8-1.25 X 90
CAP SCREW M16-2 X 50 BLK C12.9
SET SCREW M8-1.25 X 8

-123-

Model SB1016/SB1036

PARTS

For Machines Mfg. Since 7/09

End Gears

1005

1004

1014

1003

1013

1002

1006

1001

1012
1009

1015
1006

1011
1008
1007

1007
1006 1008
1017

1010
1016

1002

1009
1006

1001

REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

1001
1002
1003
1004
1005
1006
1007
1008
1009

PB176MM
PSB10161002
PSB10161003
PSB10161004
PK166M
PN32M
PW10M
PR25M
P6005ZZ

HEX BOLT M12-1.75 X 25 BLK C12.9
GEAR FLAT WASHER
GEAR 24T
PIVOT ARM
KEY 7 X 7 X 15
HEX NUT M14-2
FLAT WASHER 14MM
INT RETAINING RING 47MM
BALL BEARING 6005ZZ

1010
1011
1012
1013
1014
1015
1016
1017

PSB10161010
PSB10161011
PSB10161012
PSB10161013
PK109M
PSB10161015
PSB10161016
PSB10161017

THRUST WASHER
DOUBLE GEAR 44T/56T
GEAR SHAFT
GEAR SHAFT T-PIN
KEY 7 X 7 X 35
ALL-THREAD STUD M14-2 X 110
GEAR 57T
GEAR SPACER

-124-

1150

1143

1142

1131-2

1131-1

1151

1152

1121
1153

1141
1140

1134

1102

1106

1139
1138

1105

1137
1136
1133
1132

1104

1101

1103

1102

1101

1128 1127

1129

1126

1118

1109

1110

1108

1130

1117

1107

1106-1

1111

1148-2

1148-3

1149

1144-2

1122

1119

1120

1144-1
1144-3

1123

1121

1111-1
1111-2
1111-3

1147

1144

1124

1125

1145

1148-1

1148

1146

1114

1115

PARTS

1135

1132
1135
1134

1131

1154
1155

1131-3

1116

For Machines Mfg. Since 7/09
Model SB1016/SB1036

Motor & Lubrication

-125-

Model SB1016/SB1036

PARTS

For Machines Mfg. Since 7/09

Motor & Lubrication Parts List
REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

1101
1102
1103
1104
1105
1106
1106-1
1107
1108
1109
1110
1111
1111-1
1111-2
1111-3
1114
1115
1116
1117
1118
1119
1120
1121
1122
1123
1124
1125
1126
1127
1128
1129
1130
1131

PSB10161101
PSB10161102
PSB10161103
PSB10161104
PSB10161105
PSB10161106
PSB10161106-1
PCAP11M
PSB10161108
PSB10161109
PB151M
PSB10161111
PSB10161111-1
PSB10161111-2
PSB10161111-3
PSB10161114
PSB10161115
PSB10161116
PSB10161117
PSB10161118
PS68M
PW02M
PSB10161121
PS98M
PSB10161123
PN07M
PSB10161125
PSB10161126
PCAP64M
PSB10161128
PSB10161129
PVA75
PSB10161131

STRAIGHT PIPE ADAPTER 1 PT X 3/4"
HOSE CLAMP 1"
REINFORCED OIL HOSE 1" X 90"
FEMALE 90 DEG PIPE ELBOW 1 PT
PIPE NIPPLE 1 PT X 2-1/2"
OIL TANK
OIL FILL CAP
CAP SCREW M8-1.25 X 16
OIL TANK SIDE COVER
FEMALE 90 DEG PIPE ELBOW 5/8 X 1/2 PT
HEX BOLT M5-.8 X 35
OIL HOSE STRAIGHT CONNECTOR ASSY
STRAIGHT HOSE CONNECTOR
CONNECTOR THIMBLE
THIMBLE NUT
CHECK VALVE
FEMALE 90 DEG PIPE ELBOW 1/4 X 1/4 PT
PIPE ADAPTER 3/4 X 1/4 PT
OIL DRAIN PIPE
OIL DRAIN PLUG 1/4 PT
PHLP HD SCR M6-1 X 10
FLAT WASHER 5MM
WIRE CLIP 10MM
PHLP HD SCR M3-.5 X 15
SPINDLE SPEED SENSOR
HEX NUT M3-.5
SENSOR BRACKET
MOTOR MOUNT SHAFT
CAP SCREW M10-1.5 X 25
PULLEY WASHER 12 X 45 X 5MM
MOTOR PULLEY
V-BELT A75
MOTOR 10HP 220/440V 3PH

1131-1
1131-2
1131-3
1132
1133
1134
1135
1136
1137
1138
1139
1140
1141
1142
1143
1144
1144-1
1144-2
1144-3
1145
1146
1147
1148
1148-1
1148-2
1148-3
1149
1150
1151
1152
1153
1154
1155

PSB10161131-1
PSB10161131-2
PSB10161131-3
PN13M
PSB10161133
PSB10161134
PSB10161135
PB31M
PW04M
PSB10161138
PCAP64M
PLW06M
PN02M
PSB10161142
PS14M
PSB10161144
PSB10161144-1
PSB10161144-2
PSB10161144-3
PSB10161145
PSB10161146
PSB10161147
PSB10161148
PSB10161148-1
PSB10161148-2
PSB10161148-3
PSB10161149
PSB10161150
PSB10161151
PSB10161152
PS05M
PSB10161154
PS65M

MOTOR FAN COVER
MOTOR FAN
MOTOR JUNCTION BOX
HEX NUT M16-2
MOTOR MOUNT ALL-THREAD STUD
MOTOR MOUNT FLAT WASHER 16.5 X 40MM
MOTOR MOUNT RUBBER CUSHION
HEX BOLT M10-1.5 X 40
FLAT WASHER 10MM
MOTOR MOUNT PLATE
CAP SCREW M10-1.5 X 25
LOCK WASHER 10MM
HEX NUT M10-1.5
MOTOR ACCESS COVER
PHLP HD SCR M6-1 X 12
OIL HOSE 90 DEG CONNECTOR ASSY
ELBOW CONNECTOR 3/8 PT X 16MM
CONNECTOR THIMBLE
THIMBLE NUT
PIPE T-JOINT 3/8 PT
OIL PRESSURE SWITCH
PIPE ADAPTER 3/8 X 1/4 PT
OIL PUMP 1/4HP 220/440V 3PH
MOTOR FAN COVER
MOTOR FAN
MOTOR JUNCTION BOX
PIPE ADAPTER 3/8 X 1/2 PT
ELECTRICAL/CONTROL PANEL CABINET
OIL HOSE 1/2"
OIL HOSE 10MM
PHLP HD SCR M5-.8 X 8
END GEAR COVER SAFETY SWITCH
PHLP HD SCR M4-.7 X 40

-126-

1240

1246

1243

1242

1208

1201

1203 1204

1205

1206

1211

1245

1250

1251

1217

1231
1233

1214

1202

1252

1209
1206

1222

1240

1225

1253
1247

1205

1210

1212

1213

1232
1229
1220
1223
1221
1224
1222

1216
1215

1207

1219
1218

1228
1227

1230

1248

1237

1249

1239

1236

1254-3

1224
1225

1238
1205

1254-6

1254-4

1254-5

1224
1225

1244

1235
1204

1223

1241

1226

1254

1254-2

1234

1254-1

For Machines Mfg. Since 7/09

PARTS
Model SB1016/SB1036

Cabinets & Panels

-127-

Model SB1016/SB1036

PARTS

For Machines Mfg. Since 7/09

Cabinets & Panels Parts List
REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

1201
1202
1203
1204
1205
1206
1207
1208
1209
1210
1211
1212
1213
1214
1215
1216
1217
1218
1219
1220
1221
1222
1223
1224
1225
1226
1227
1228
1229
1230

PSB10161201
PSB10161202
PSB10161203
PCAP01M
PCAP04M
PW03M
PSB10161207
PSB10161208
PSB10161209
PS05M
PSB10161211
PSB10161212
PSB10161213
PSB10161214
PB56M
PSS14M
PN04M
PLW03M
PCAP26M
PSB10161220
PSB10161221
PS65M
PN03M
PW01M
PCAP14M
PSB10161226
PSB10161227
PN06
PB52
PSB10161230

BRAKE PEDAL SHAFT
BRAKE PEDAL
LOCK COLLAR
CAP SCREW M6-1 X 16
CAP SCREW M6-1 X 10
FLAT WASHER 6MM
CENTER PANEL
CHIP DRAWER
CENTER PANEL BRACKET
PHLP HD SCR M5-.8 X 8
ACCESS PANEL
SPINDLE SWITCH ACCESS PANEL
SPLASH GUARD MOUNTING PLATE
CHUCK GUARD MOUNTING BRACKET
CAP SCREW M10-1.5 X 20
SET SCREW M8-1.25 X 12
HEX NUT M4-.7
LOCK WASHER 6MM
CAP SCREW M6-1 X 12
SWITCH BRACKET
CHUCK GUARD SAFETY SWITCH
PHLP HD SCR M4-.7 X 40
HEX NUT M8-1.25
FLAT WASHER 8MM
CAP SCREW M8-1.25 X 20
SPLASH GUARD
CHUCK GUARD KNOB
HEX NUT 1/2-13
HEX BOLT 1/2-13 X 1
PIVOT ROD

1231
1232
1233
1234
1235
1236
1237
1238
1239
1240
1241
1242
1243
1244
1245
1246
1247
1248
1249
1250
1251
1252
1253
1254
1254-1
1254-2
1254-3
1254-4
1254-5
1254-6

PSB10161231
PCAP26M
PSS34M
PSB10161234
PSB10161235
PSB10161236
PSB10161237
PSB10161238
PSB10161239
PS68M
PSB10161241
PSB10161242
PSB10161243
PSB10161244
PSB10161245
PSB10161246
PSB10161247
PSB10161248
PB80M
PSB10161250
PSB10161251
PSB10161252
PSB10161253
PSB10161254
PSB10161254-1
PSB10161254-2
PSB10161254-3
PSB10161254-4
PS55M
PSB10161254-6

CHUCK GUARD
CAP SCREW M6-1 X 12
SET SCREW M5-.8 X 16
COOLANT RETURN CHUTE
COOLANT HOSE 3/8" X 78"
STRAIGHT PIPE NIPPLE 3/8 PT X 3/8 PH
COOLANT PUMP 1/8HP 220/440V 3PH
COOLANT TANK
COOLANT TANK ACCESS PANEL
PHLP HD SCR M6-1 X 10
RIGHT CABINET CHIP TRAY
LEFT CABINET CHIP TRAY
LEFT CABINET SIDE ACCESS PANEL
SPLASH GUARD MOUNTING BRACKET
HEADSTOCK INFORMATION PANEL
LEFT CABINET
RIGHT CABINET
CAST IRON FOOT PAD
HEX BOLT M16-2 X 55
END GEAR COVER
COVER RETAINING KNOB
BRAKE SWITCH CAM
BRAKE SWITCH
HALOGEN LAMP ASSEMBLY
LAMP BODY
HALOGEN BULB 24V
LENS
LENS RETAINER
PHLP HD SCR M3-.5 X 10
LAMP TERMINAL BLOCK 2P

-128-

PARTS

For Machines Mfg. Since 7/09

Model SB1016/SB1036

Tailstock
1312
1309

1314

1310
1309

1313

1308
1307

1306

1305

1311

1302
1301

1316

1318

1315
1319

1320
1304
1303
1321

1317

1322
1324

1319

1323

1328
1327 1326

1325

1329
1330
1335

1333
1334

1331

1332
1330

1339
1340
1336
1337

1341
1325

1343

1338

1344

1342

1346

1345

-129-

Model SB1016/SB1036

PARTS

For Machines Mfg. Since 7/09

Tailstock Parts List
REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

1301
1302
1303
1304
1305
1306
1307
1308
1309
1310
1311
1312
1313
1314
1315
1316
1317
1318
1319
1320
1321
1322
1323

PSB10161301
PSB10161302
PSS19M
PSB10161304
PSB10161305
PSB10161306
PSTB001
PSB10161308
PSB10161309
PSB10161310
PCAP02M
PSB10161312
PK10M
PCAP178M
PSB10161315
PLUBE001M
PSB10161317
PSB10161318
PSB10161319
PSB10161320
PSB10161321
PSB10161322
PSB10161323

HANDWHEEL HANDLE SCREW
HANDWHEEL HANDLE
SET SCREW M8-1.25 X 30
HANDWHEEL END CAP
HANDWHEEL
COMPRESSION SPRING
STEEL BALL 1/4
INDEX RING
THRUST BEARING 3542-AS2
TAILSTOCK LEADSCREW FLANGE CAP
CAP SCREW M6-1 X 20
TAILSTOCK LEADSCREW ASSEMBLY
KEY 5 X 5 X 12
CAP SCREW M8-1.25 X 30 BLK C12.9
QUILL ALIGNMENT KEY
TAP-IN BALL OILER 6MM
TAILSTOCK CASTING
QUILL LOCK LEVER ASSEMBLY
FULL THREAD CAP SCREW M6-1 X 10
FULL THREAD CAP SCREW M8-1.25 X 70
TAILSTOCK LOCK LEVER ASSEMBLY
DOWEL PIN
QUILL MT#5

1324
1325
1326
1327
1328
1329
1330
1331
1332
1333
1334
1335
1336
1337
1338
1339
1340
1341
1342
1343
1344
1345
1346

PN29M
PW18M
PSB10161326
PSB10161327
PSB10161328
PSB10161329
PS40M
PSB10161331
PSB10161332
PSB10161333
PSB10161334
PSB10161335
PW18M
PLW12M
PSB10161338
PSB10161339
PSB10161340
PSB10161341
PSB10161342
PSB10161343
PSB10161344
PRP31M
PSB10161346

HEX NUT M18-2.5
FLAT WASHER 18MM
OFFSET INDICATOR PLATE
DOG POINT SET SCREW M10-1.5 X 30
ALIGNMENT STUD
PIVOT BLOCK
PHLP HD SCR M5-.8 X 16
V-WAY WIPER
V-WAY WIPER PLATE
STRAIGHT WAY WIPER PLATE
STRAIGHT WAY WIPER
TAILSTOCK BASE
FLAT WASHER 18MM
LOCK WASHER 18MM
TAILSTOCK MOUNTING BOLT
TAILSTOCK GIB
GIB ADJUSTMENT SCREW
TAILSTOCK TOP CLAMP PLATE
BASE MOUNTING HEX BOLT
TAILSTOCK BOTTOM CLAMP PLATE
TAILSTOCK CLAMP STUD
ROLL PIN 6 X 36
TAILSTOCK CLAMP BLOCK SQUARE NUT

-130-

PARTS

For Machines Mfg. Since 7/09

Thread Dial

Model SB1016/SB1036

Micrometer Stop

1409
1401
1451

1402
1454

1452
1404

1453
1455

1403
1459
1456
1405
1460
1461
1407

1457

1462
1458

1410
1408
1411

REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

1401
1402
1403
1404
1405
1407
1408
1409
1410
1411

PSB10161401
PSB10161402
PSB10161403
PSB10161404
PSB10161405
PSB10161407
PSB10161408
PSB10161409
PSS02M
PSB10161411

INDICATOR PLATE
GEAR SHAFT
DIAL INDICATOR CASTING
KNURLED KNOB
PIVOT STUD
GEAR SPACER
DIAL GEAR 16T BRASS
INDICATOR PLATE CAP SCREW
SET SCREW M6-1 X 6
GEAR SHAFT HEX NUT

1451
1452
1453
1454
1455
1456
1457
1458
1459
1460
1461
1462

PCAP185M
PSB10161452
PSB10161453
PSB10161454
PSB10161455
PSB10161456
PSB10161457
PSS10M
PSB10161459
PSS06M
PSB10161461
PSS14M

CAP SCREW M10-1.5 X 60 BLK C12.9
SOLID STEEL RIVET 2.8 X 10
INDICATOR PLATE
KNURLED KNOB
BED STOP CASTING
BED STOP ADJUSTMENT STUD
CLAMP PLATE
SET SCREW M10-1.5 X 20
COPPER CUSHION
SET SCREW M8-1.25 X 16
DOG POINT SET SCREW M8-1.25 X 12
SET SCREW M8-1.25 X 12

-131-

PARTS

Model SB1016/SB1036

For Machines Mfg. Since 7/09

Steady Rest
1501

1502

1504
1503
1505

1507

1506
1509
1508
1510
1511
1512

1513

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

1501
1502
1503
1504
1505
1506
1507

FINGER ADJUSTMENT KNOB SCREW ASSY
STEADY REST FINGER ASSEMBLY
SET SCREW M8-1.25 X 8
KNURLED KNOB
CLAMP STUD
STEADY REST CASTING ASSEMBLY
DOWEL PIN 10 X 53

1508
1509
1510
1511
1512
1513

LEAF SCREW
DOWEL PIN 10 X 53
HEX NUT M18-2.5
LOCK WASHER 18MM
ALL-THREAD CLAMP STUD M18-2.5 X 100
CLAMP PLATE

-132-

PSB10161501
PSB10161502
PSS20M
PSB10161504
PSB10161505
PSB10161506
PSB10161507

PSB10161508
PSB10161509
PN29M
PLW12M
PSB10161512
PSB10161513

PARTS

For Machines Mfg. Since 7/09

Model SB1016/SB1036

Follow Rest
1551

1552

1553

1555

1554

1556

REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

1551
1552
1553

PSB10161551
PSB10161552
PSS06M

FINGER ADJUSTMENT KNOB BOLT ASSY
FOLLOW REST FINGER ASSEMBLY
SET SCREW M8-1.25 X 16

1554
1555
1556

PSB10161554
PSB10161555
PCAP65M

FOLLOW REST CASTING
LEAF SCREW
CAP SCREW M10-1.5 X 70

-133-

PARTS

Model SB1016/SB1036

For Machines Mfg. Since 7/09

Brake System
1609

1606

1605

1604A

1608
1607

1602
1601

1611
1635

1634

1610
1615
1613

1636

1612

1637

1616
1617

1614
1632
1631

1633

1628
1629
1620
1630

1629
1621

1624
1625
1623
REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

1601
1602
1604A
1605
1606
1607
1608
1609
1610
1611
1612
1613
1614
1615
1616
1617

PSB10161601
PEC015M
PSB10161604A
PSB10161605
PSB10161606
PSB10161607
PORP010
PR02M
PSB10161610
PSB10161611
PCAP40M
PSB10161613
PSB10161614
PSB10161615
PSB10161616
PSB10161617

BRAKE DRUM
E-CLIP 8MM
BRAKE SHOE SET W/SPRING
BRAKE SHOE ANCHOR PIN
PIVOT ARM
PIVOT ARM BUSHING
O-RING 9.8 X 1.9 P10
EXT RETAINING RING 14MM
PIVOT ARM AXLE
PIVOT ARM ROLLER
CAP SCREW M8-1.25 X 35
TOP LINKAGE BRACKET PLATE
BRAKE LINKAGE
TOP LINKAGE BRACKET
COMPRESSION SPRING
DOWEL PIN 5 X 30

1620
1621
1623
1624
1625
1628
1629
1630
1631
1632
1633
1634
1635
1636
1637

PSB10161620
PCAP11M
PSB10161623
PSB10161624
PSB10161625
PCAP31M
PW01M
PSB10161630
PSB10161631
PSB10161632
PCAP04M
PSB10161634
PRP02M
PLW03M
PCAP121M

BOTTOM LINKAGE BRACKET PLATE
CAP SCREW M8-1.25 X 16
PIVOT SCREW HEX NUT
AXLE ROLLER
AXLE
CAP SCREW M8-1.25 X 25
FLAT WASHER 8MM
BOTTOM LINKAGE BRACKET
PIVOT STOP
PIVOT STOP COVER
CAP SCREW M6-1 X 10
BRAKE DRUM WASHER
ROLL PIN 3 X 16
LOCK WASHER 6MM
CAP SCREW M6-1 X 20 LH

-134-

PARTS

For Machines Mfg. Since 7/09

Model SB1016/SB1036

Electrical Cabinet & Control Panel
Electrical Cabinet

1704

1702

1723

1705

1703

1706

1707

1708

1709

1711

1712

1713

1710

1705

1715

1716

1714

Control Panel

1724

1717

1718

1719

1720

1721

1722

-135-

Model SB1016/SB1036

PARTS

For Machines Mfg. Since 7/09

Electrical Cabinet & Control Panel Parts List
REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

1702
1703
1703
1704
1705
1706
1707
1708
1709
1710
1711
1712
1713

PSB10161702
PSB10161703
PSB10361703
PSB10161704
PSB10161705
PSB10161706
PSB10161707
PSB10161708
PSB10161709
PSB10161710
PSB10161711
PSB10161712
PSB10122209

CIRCUIT BREAKER AB SP3D320 20A
MAIN POWER SWITCH P1-32 (SB1016)
MAIN POWER SWITCH P1-25 (SB1036)
TRANSFORMER SUEN LIANG 0-440V
CABINET COOLING FAN
CIRCUIT BOARD
RELAY OMRON MY4NJ 24V
RELAY OMRON MY2NJ 24V
POWER INVERTER YASKAWA CMIR-G7A4011
INVERTER/CIRCUIT BOARD CABLE
CONTACTOR AB C09400 24V
OL RELAY AB 193-TAA40 0.24-0.4A
OL RELAY AB 193TAB24 1.6-2.5A (SB1016)

1713
1714
1715
1716
1717
1718
1719
1720
1721
1722
1723
1724

PSB10132209
PSB10161714
PSB10161715
PSB10161716
PSB10161717
PSB10161718
PSB10161719
PSB10161720
PSB10161721
PSB10161722
PSB10161723
PSB10161724

OL RELAY AB 193TAB10 0.6-1.0A (SB1036)
TERMINAL BOARD 3P SMALL
TERMINAL BOARD 3P LARGE
TERMINAL BOARD 1P LARGE
TACHOMETER DISPLAY
SPINDLE SPEED DIAL
POWER LAMP ASSEMBLY
COOLANT PUMP SWITCH
SPINDLE JOG BUTTON
EMERGENCY STOP BUTTON
CIRCUIT BREAKER AB SP1D060 6A
CONTROL PANEL PLATE

-136-

PARTS

For Machines Mfg. Since 7/09

Model SB1016/SB1036

Accessories
1802-2

1801-2

1803-1

1804

1801-1

1805
1803-2
1802-1
1801
1806

1803

1802-3

1807
1808

1802
1809

1811
1812
1813

1816

1814
1815

1817

REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

1801
1801-1
1801-2
1802
1802-1
1802-2
1802-3
1803
1803-1
1803-2
1804
1805

PSB10161801
PSB10161801-1
PSB10161801-2
PSB10161802
PSB10161802-1
PSB10161802-2
PSB10161802-3
PSB10161803
PSB10161803-1
PSB10161803-2
PSB10161804
PSB10161805

4-JAW CHUCK 14" ASSEMBLY
4-JAW CHUCK 14"
4-JAW CHUCK JAW SET
3-JAW CHUCK 12" ASSEMBLY
3-JAW CHUCK 12"
3-JAW CHUCK STANDARD JAW SET
3-JAW CHUCK REVERSIBLE JAW SET
FACEPLATE ASSEMBLY 15"
FACEPLATE 15"
FACEPLATE CAMLOCK STUD SET
3-JAW CHUCK KEY
4-JAW CHUCK KEY

1806
1807
1808
1809
1811
1812
1813
1814
1815
1816
1817

PSB10161806
PSB10161807
PSB10161808
PSB10161809
PWR1012
PWR1417
PWR2224
PSDF2
PSDP2
PAW1510M
PSB10161817

TOOL POST T-WRENCH
STANDARD DEAD CENTER MT#5
CARBIDE TIP DEAD CENTER MT#5
SPINDLE SLEEVE MT#5-MT#7
WRENCH 10/12MM
WRENCH 14/17MM
WRENCH 22/24MM
SCREWDRIVER FLAT #2
SCREWDRIVER PHILLIPS #2
HEX WRENCH SET 10PC 1.5-10MM
TOOLBOX

-137-

PARTS

Model SB1016/SB1036

For Machines Mfg. Since 7/09

Front Machine Labels
1906
1905
1908
1907

1904
1903

1902
1901

1916
1918

1909

1917
1903
1911
1913

1904
1915

1910

1912

1914

REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

1901
1901
1902
1903
1904
1905
1906
1907
1908
1909
1910
1911
1912

PSB10161901
PSB10361901
PSB10161902
PSBLABEL04HS
PSBLABEL08HS
PSB10161905
PSBLABEL01HL
PSB10161907
PSBPAINT01
PSB10161909
PSBPAINT03
PSB10161911
PSBPAINT02

MACHINE ID LABEL (SB1016)
MACHINE ID LABEL (SB1036)
TRAINED PERSONNEL NOTICE LABEL
EYE INJURY LABEL
ENTANGLEMENT HAZARD LABEL
CHUCK KEY HAZARD LABEL
READ MANUAL LABEL
CHANGING SPEEDS LABEL
SB GRAY TOUCH-UP PAINT
BED CONSTRUCTION LABEL
SB DARK BLUE TOUCH-UP PAINT
TOOLROOM SERIES LABEL
SB LIGHT BLUE TOUCH-UP PAINT

1913
1914
1915
1916
1916
1917
1918
1919
1920
1921
1922
1922
1923

PSB10161913
PSB10161914
PSB10161915
PSB10161916
PSB10361916
SB1322
PSB10161918
PSBLABEL06VS
PSBLABEL02HS
PSBLABEL15L
PSB10161922
PSB10361922
PSB10161923

SADDLE LOCK BOLT NOTICE LABEL
DIAL INDICATOR LABEL
ONE-SHOT OILER LABEL
SB1016 MODEL NUMBER LABEL
SB1036 MODEL NUMBER LABEL
SOUTH BEND NAMEPLATE
TURN-NADO LABEL
BIOHAZARD LABEL
INJURY/SHOCK HAZARD LABEL
ELECTRICITY LABEL
220V 3PH LABEL (SB1016)
440V 3PH LABEL (SB1036)
INVERTER WARNING LABEL

-138-

For Machines Mfg. Since 7/09

PARTS

Model SB1016/SB1036

Rear Machine Labels
1921

1920

1920
1920
1920
1919

1922

1920

1923

The safety labels provided with your machine are used to make the operator aware of the
machine hazards and ways to prevent injury. The owner of this machine MUST maintain the
original location and readability of these safety labels. If any label is removed or becomes
unreadable, REPLACE that label before using the machine again. Contact South Bend Lathe Co. at
(360) 734-1540 or www.southbendlathe.com to order new labels.

-139-

Model SB1016/SB1036

-140-

For Machines Mfg. Since 7/09

For Machines Mfg. Since 7/09
WARRANTY & RETURNS

WAR R ANT Y

Model SB1016/SB1036

Warranty

This quality product is warranted by South Bend Lathe Company to the original buyer for one year
from the date of purchase. This warranty does not apply to consumable parts, or defects due to any
kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance. We do not
reimburse for third party repairs. In no event shall we be liable for death, injuries to persons or
property, or for incidental, contingent, special or consequential damages arising from the use of our
products.
We do not warrant or represent that this machine complies with the provisions of any law, act, code,
regulation, or standard of any domestic or foreign government, industry, or authority. In no event
shall South Bend’s liability under this warranty exceed the original purchase price paid for this
machine. Any legal actions brought against South Bend Lathe Company shall be tried in the State of
Washington, County of Whatcom.
This is the sole written warranty for this machine. Any and all warranties that may be implied by
law, including any merchantability or fitness, for any purpose, are hereby limited to the duration of
this warranty. To take advantage of this warranty, contact us by mail or phone to give us the details
of the problem you are having.
Thank you for your business and continued support.

-141-

South Bend Lathe Co.
P.O. Box 2027
Bellingham, WA 98227
PHONE: (360) 734-1540 (Administrative Ofﬁces)
FAX: (360) 676-1075 (International)
FAX: (360) 734-1639 (USA only)

southbendlathe.com

Printed In Taiwan

#CRTSJB12960

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Format                          : application/pdf
Title                           : SB1016-36 Manual 10.05.12.pdf
Creator                         : 
Producer                        : Acrobat Distiller 8.1.0 (Macintosh)
Trapped                         : False
Page Count                      : 144
Author                          :

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Southbend Sb1016 Users Manual 36 10.05.12

sb1016 to the manual d5305a48-82fb-4752-b2fb-5bed6f5a1170

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