8 640 020 0 Operators Manual Commodore DUO Windsor Walk Behind Carpet Extractor Service Parts

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Commodore Duo

Carpet Extractor

Operating Instructions (ENG)
MODELS:
COMDU
1.008-612.0
COMXDU
1.008-614.0
COMDUX
1.008-616.0
COMXDUX
1.008-618.0

From Serial Number (Ref No. 1*)
* See Serial Number Page
in Spare Parts List
or call manufacturer.

86400200-A

03/09/15

Machine Data Label

Overview
The Commodore Duo is a battery powered carpet extractor intended for commercial use. The Commodore Duo
applies a cleaning solution onto a carpeted floor, sweeps and scrubs the carpet with two counter-rotating brushes
and then vacuums the soiled water back into the recovery tank.

Warranty Registration
Thank you for purchasing a Kärcher North America product. Warranty registration is quick
and easy. Your registration will allow us to serve you better over the lifetime of the product.
To register your product go to :
http://warranty.karcherna.com/
For customer assistance:
1-800-444-7654

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86400200 Operators Manual - Commodore Duo

Table of Contents
Machine Data Label . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
How To Use This Manual . . . . . . . . . . . . . . . . . . . . . 4

Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . 5
Hazard Intensity Level . . . . . . . . . . . . . . . . . . . . . . . 7
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Operations
Technical Specifications - Basic . . . . . . . . . . . . . . . 11
Technical Specifications- Deluxe . . . . . . . . . . . . . . 12
How This Machine Works . . . . . . . . . . . . . . . . . . . . 14
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Drive Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Scrub Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . 21
Pre-Run Machine Inspection. . . . . . . . . . . . . . . . . . 21
Starting Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Emergency Stop Procedures . . . . . . . . . . . . . . . . . 21
Filling Solution Tank . . . . . . . . . . . . . . . . . . . . . . . . 22
Normal Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . . . 22
To Begin Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . 23
To Stop Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . . 23
Emptying And Cleaning Solution Tank . . . . . . . . . . 24
Emptying And Cleaning Recovery Tank . . . . . . . . . 24

Maintenance
Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Batteries (Wet Cell Only) . . . . . . . . . . . . . . . . . . . . 28
Scrub Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Scrub Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Scrub Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Actuator Scrub Deck Removal/Replacement . . . . . 34
Circuit Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Solution Strainer & Pump-Basic . . . . . . . . . . . . . . . 36
Solution Strainer & Pump-Deluxe . . . . . . . . . . . . . . 38
Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Vacuum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Transporting Machine . . . . . . . . . . . . . . . . . . . . . . . 46
Machine Troubleshooting . . . . . . . . . . . . . . . . . . . . 47
Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . . . 48

86400200 Operators Manual - Commodore Duo

3

How To Use This Manual
This manual contains the following sections:
•
•
•
•
•

How to Use This Manual
Safety
Operations
Maintenance
Suggested Spare Parts List

The SAFETY section contains important information
regarding hazardous or unsafe practices of the
machine. Levels of hazards are identified that could
result in product damage, personal injury, or severe
injury resulting in death.
The OPERATIONS section is to familiarize the operator
with the operation and function of the machine.

The HOW TO USE THIS MANUAL section will tell you
how to find important information for ordering correct
repair parts.
Parts may be ordered from authorized dealers. When
placing an order for parts, the machine model and
machine serial number are important. Refer to the
MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA box
is located on the inside of the front cover of this manual.
Model:

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in
good working condition. They are listed in this general
order:
•
•
•
•

Batteries
Scrub Brushes
Service Schedule
Machine Troubleshooting

NOTE: The manual part number is located on the
lower right corner of the front cover.

Date of Purchase:
Serial Number:
Dealer:
Address:
Phone Number:
Sales Representative:

The model and serial number of your machine is
located on the back of the machine.

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86400200 Operators Manual - Commodore Duo

Safety

IMPORTANT SAFETY INSTRUCTIONS
When using this machine, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer's recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to
an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Do not operate this machine near flammable fluids, dust or vapors.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
Disconnect battery before cleaning or servicing.
Before the machine is discarded, the batteries must be removed and properly disposed of.
Make sure all warning and caution labels are legible and properly attached to the machine.
During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Only chemicals recommended by the manufacturer shall be used.
This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other
brushes may affect its safety.
Do not use on surfaces having a gradient of over 2 degrees.

READ AND SAVE THESE INSTRUCTIONS

86400200 Operators Manual - Commodore Duo

5

Safety

MESURES DE SÉCURITÉ IMPORTANTES
Lors de l’utilisation d’un appareil à batteries, il est nécessaire de respecter
systématiquement des mesures de sécurité de base, comme suit :
PRENEZ NOTE DE TOUTES CES MESURES AVANT D’UTILISER CETTE MACHINE.

Pour réduire les risques d’incendie, de chocs électriques, ou
de blessures :
N’utiliser cette machine qu’en intérieur. Ne jamais l’utiliser à l’extérieur ou dans la pluie.
Utiliser cet appareil conformément aux instructions du présent manuel uniquement. N’utiliser que les composants et
les accessoires conseillés par le fabricant.
Lorsque la machine ne fonctionnant pas correctement, a fait l’objet d’une chute ou d’une détérioration, a été laissée à
l’extérieur, est tombée dans l’eau, la retourner au centre de service agréé.
Ne pas opérer la machine lorsque les conduits de ventilation sont bloquées. Débarrasser les débris des conduits, car ils
peuvent réduire l’écoulement d’air.
Cette machine n’est pas adaptée au ramassage de poussières dangereuses
Ne pas l’utiliser près de liquides, de poussières ou de vapeurs inflammables.
L’entretien et les réparations de la machine doivent être effectuées par un personnel qualifié.
Si de la mousse ou du liquide sort de la machine, la mettre hors tension immédiatement.
Déconnecter les batteries avant de nettoyer la machine ou de la soumettre à un entretien.
Avant de se débarrasser de la machine, il est nécessaire de retirer les batteries et de les jeter correctement.
S’assurer que toutes les plaques d’avertissement ou de précaution sont lisibles et fixées correctement sur la machine.
Durant la manoeuvre de la machine, prendre garde aux personnes environnantes et notamment aux enfants.
Avant l’utilisation de la machine, veiller à positionner tous les couvercles et portes comme indiqué dans les instructions.
Lorsque la machine est laissée sans surveillance, s’assurer qu’elle ne se déplace pas de manière accidentelle.
Cette machine ne doit être manoeuvrée que par un personnel expérimenté et qualifié.
Lorsque la machine est laissée sans surveillance, la mettre hors tension ou verrouiller l’interrupteur principal afin
d’empêcher un emploi non autorisé.
Seuls les produits chimiques recommandés par le fabricant doivent être utilisés.
Cette machine a été conçue pour être utilisée avec des brosses spécifiées par le fabricant.
L’utilisation d’autres brosses peut affecter sa sûreté.
N'employez pas sur des surfaces ayant un gradient de plus de 2 degrés.

CONSERVER CES INSTRUCTIONS

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86400200 Operators Manual - Commodore Duo

Safety
Hazard Intensity Level
The following symbols are used throughout this guide as indicated in their descriptions:

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY.
The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
manufacturer approved replacement parts.

Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep
solution tank in raised position when charging. Keep sparks and flames away from the batteries. Do not
smoke around batteries.

Disconnect batteries before working on machine. Only qualified personnel should work inside machine.
Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact
with the acid contained in the batteries.

Never allow metal to lie across battery tops.

86400200 Operators Manual - Commodore Duo

7

Safety
Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions :
DEGRÉS DE RISQUES EN CAS DE DANGER
Il existe trois degrés de risques identifiés par les termes signalétiques –AVERTISSEMENT et ATTENTION
et POUR VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante:

AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou entraîner
la mort.

ATTENTION - Dangers ou méthodes dangereuses qui pourraient provoquer des blessures légères ou une détérioration
du produit ou des biens immobiliers.
POUR VOTRE SÉCURITÉ: ce signe permet d’identifier les mesures de précaution à prendre pour assurer un bon
fonctionnement du matériel.
Rendre compte immédiatement d’une défaillance ou d’une détérioration de la machine. Ne pas utiliser la machine si celleci ne fonctionne pas correctement. Lire soigneusement les informations ci-dessous signalant certains dangers potentiels
pour l’opérateur de la machine. L’opérateur doit être absolument au courant de ces dangers potentiels. Localiser tous les
dispositifs de sécurité sur la machine. Il est conseillé de prendre les mesures nécessaires pour former le personnel
opérateur.
POUR VOTRE SÉCURITÉ:
NE PAS MANOEUVRER LA MACHINE:
Lorsqu’on n’est pas expérimenté ou qualifié.
Lorsque le guide d’utilisation n’est pas été lu ou compris.
Dans des zones inflammables ou explosives.
Dans des zones où des objets peuvent tomber.
LORS DE L’ENTRETIEN DE LA MACHINE:
Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des
vêtements avec manches lors de l’utilisation de la machine. Utiliser les pièces détachées homologuées.

Les batteries émettent le gaz d'hydrogène. L'explosion ou le feu peut résulter. Étincelles de subsistance et
flamme nue loin. Compartiment de batterie de subsistance ouvert en chargeant. Étincelles et flammes de
subsistance loin des batteries. Ne fumez pas autour des batteries.

Déconnecter les batteries avant de travailler sur la machine. La machine ne doit être confiée qu’à un personnel
qualifié. Porter systématiquement des lunettes et des vêtements de protection lors d’une intervention sur les
batteries ou aux alentours. Éviter tout contact de la peau avec l’acide contenu dans les batteries.

Ne jamais placer d’objets métalliques sur le dessus des batteries.

8

86400200 Operators Manual - Commodore Duo

Safety
Safety Labels
These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible,
promptly replace them.
EMPLACEMENT DE L'ÉTIQUETTE DE SÉCURITÉ
REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment,
les étiquettes deviennent illisibles, contactez votre représentant autorisé pour un remplacement rapid

SOLUTION WARNING
86244300

PINCH CAUTION
86243830

FRONT PANEL
CAUTION
86013310

BATTERY
CAUTION
86252520

86400200 Operators Manual - Commodore Duo

9

Notes

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86400200 Operators Manual - Commodore Duo

Operations
Technical Specifications - Basic
ITEM
Nominal Power
Rated Voltage
Rated Amperage
Batteries
Battery Compartment Dimensions
Propelling Motor
Mass (GVW)
Weight Empty Without Batteries
Solution Control
Spray Pump Pressure
Solution Capacity
Spray Jets - Interim
Spray Jets - Extraction
Recovery Capacity
Vacuum Motors
Scrub Brush Diameter
Scrub Brush Motor
Scrub Brush Pressure
Scrub Brush Speed
Tires
Foundation Pressure
Maximum (Transport) Speed
Scrubbing Speed
Frame Construction
Minimum Aisle U-Turn Width
Maximum Rated Climb And Descent Angle

DIMENSION/CAPACITY
1260 W
36 Volts DC
35 amps
3 X12 Volt 130-195-215 AH @ 20 hr. rate
23.5 in. x 15.5 in. x 16.5 in. tall
(600 mm x 400 mm x 420 mm)
.5 HP (373 W)
889 lbs (403 kg)
340 lbs (154 kg)
Metered flow with automatic shut-off in neutral and reverse
100 psi (688 Kpa)
19.4 gal (74 Liter)
2 Jets with total flow of 0.24 gal/min (0.9 Liter/min)
2 Jets with total flow of 1.05 gal/min (4.0 Liter/min)
17.5 gal (66 Liter)
1 x .75 Hp (560 W)
3.38” Inch (85.5 mm)
1 x .5 Hp (375 W)
Floating
1084 rpm
9 in. (228mm) Solid Gray non-marking
503 psi (3.5 Mpa)
Propel = 252 Ft/min (4.6 Km/hr)
Interim = 110 Ft/min (2.0 Km/hr)
Extract = 55 Ft/min (1.0 Km/hr
Powder coated steel
56 in. (1.4 Meter)
6 degrees

86400200 Operators Manual - Commodore Duo

11

Operations
Technical Specifications- Deluxe
ITEM
Nominal Power
Rated Voltage
Rated Amperage
Batteries
Battery Compartment Dimensions
Propelling Motor
Mass (GVW)
Weight Empty Without Batteries
Solution Control
Spray Pump Pressure
Solution Capacity
Spray Jets - Interim
Spray Jets - Extraction
Recovery Capacity
Vacuum Motors
Scrub Brush Diameter
Scrub Brush Motor
Scrub Brush Pressure
Scrub Brush Speed
Tires
Foundation Pressure
Maximum (Transport) Speed
Scrubbing Speed
Frame Construction
Minimum Aisle U-Turn Width
Maximum Rated Climb And Descent Angle
Chemical Tank “A” Capacity
Chemical Tank “B” Capacity
Chemical “A” Mix Ratio
Chemical “B” Mix Ratio

12

DIMENSION/CAPACITY
1926 W
36 Volts DC
54 amps
3 X12 Volt 195-215 AH @ 20 hr. rate
23.5 in. x 15.5 in. x 16.5 in. tall
(600 mm x 400 mm x 420 mm)
.5 HP (373 W)
928 lbs (421 kg)
379 lbs (172 kg)
Metered flow with automatic shut-off in neutral and 0:1reverse
100 psi (688 Kpa)
19.4 gal (74 Liter)
2 Jets with total flow of 0.24 gal/min (0.9 Liter/min)
4 Jets with total flow of 1.05 gal/min (4.0 Liter/min)
17.5 gal (66 Liter)
2 x .75 Hp (560 W)
3.38” Inch (85.5 mm)
1 x .5 Hp (375 W)
Floating
1084 rpm
9 in. (228mm) Solid Gray non-marking
503 psi (3.5 Mpa)
Propel = 252 Ft/min (4.6 Km/hr)
Interim = 110 Ft/min (2.0 Km/hr)
Extract = 55 Ft/min (1.0 Km/hr)
Powder coated steel
56 in. (1.4 Meter)
6 degrees
1.24 Gal (4.62L)
0.33 Gal (1.24L)
16:1 Nominal
64:1 Nominal

86400200 Operators Manual - Commodore Duo

Operations
Technical Specifications
ITEM
Height
Length
Width
Width of scrub path

WIDTH

MEASURE
43
54
27
20

inches (1100 mm)
inches (1400 mm)
inches (700 mm)
inches (500mm)

LENGTH

SPECIAL NOTES:
The sound pressure level at the operator's ear was measured to be 69.5dBA. This was a near field, broadband
measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of
impact noise. The instantaneous sound pressure level is below 63 Pa. The weighted root mean square acceleration at the operator's arms was measured to be below 2.5m/s2. This was a tri-axial, third-octave-band measurement made during normal operation on a composite tile floor. The measurement and related calculations were
made in accordance with ANSI S3.34-1986.

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the
appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the
appliance.

Cet appareil n'est pas prévu à l'usage des personnes (enfants y compris) avec des possibilités physiques, sensorielles ou
mentales réduites, ou le manque d'expérience et de connaissance, à moins qu'ils aient été donnés la surveillance ou
l'instruction au sujet de l'utilisation de l'appareil par une personne chargée de leur sûreté. Des enfants devraient être
dirigés pour s'assurer qu'ils ne jouent pas avec l'appareil.

86400200 Operators Manual - Commodore Duo

13

Operations
How This Machine Works

Deluxe Only

The Machine is a battery powered, self-propelled
Carpet Maintainer and Carpet Extractor intended for
commercial use.

The function of the chemical injection system is to
deliver the appropriate chemical into the solution
system to be applied to the carpet. The chemical
injection system consists of the "A" chemical tank, "B"
chemical tank, chemical selector valve, chemical pump,
and the mixing sector. The "A" chemical tank stores
either encapsulating interim chemical, pre-spray "Two
step" chemical or neutralizing rinse, "Two step"
chemical. The "B" chemical tank stores the deep
extraction chemical. The chemical selector valve
controls which chemical is delivered into the system
depending on the function knob on the control panel.
The chemical pump draws from the tanks and delivers
it into the solution system. The mixing sector allows the
chemical to thoroughly mix with the water before being
delivered to the carpet.

The machine is designed to maintain your carpet using
the Encapsulating Interim Carpet Cleaning Process. By
using the Interim Carpet Maintainer in conjunction with
Windsor Red Carpet Encapsulating Interim Cleaning
(W450-4) or Encapsulating Interim Cleaning with
Carpet Protection (W455-4) chemical solution, you can
perform a regular light cleaning and grooming of your
carpet very quickly, and have the carpet dry and ready
for traffic within 30 minutes.
The machine is also designed to restore your carpet
using carpet extraction chemicals. The machine is
designed to apply cleaning solution onto carpeted floor,
scrub the carpet with two counter-rotating brushes,
then vacuum the soiled water back into the recovery
tank.

Deluxe Only
The machine can be used to perform a "One step" or
"Two step" carpet restoration. Using the "One step"
process, the carpet is restored with a deep extraction
chemical. Using the "Two step" process, the carpet is
first scrubbed with a pre-spray and then scrubbed
again with a neutralizing rinse.
The machine's primary systems are the solution
system, chemical injection system (Deluxe), scrub
system, recovery system and operator control system.
The function of the solution system is to store water
and deliver solution to the appropriate spray jets. The
solution system consist of the solution tank, strainer,
pump, solenoid valves, spray jets and controls. The
solution tank stores water until it is delivered through
the strainer and pump to the solenoid valves and spray
jets. The strainer protects the pump from debris. The
solenoid valves automatically prevents solution flow
unless the scrub brushes are turned on and the
machine is being propelled forward. The solution pump
switch controls the cleaning solution flow.

14

The function of the scrub system is to scrub the carpet,
mix the cleaning solution with the soil and lift and groom
the carpet pile. The scrub system consist of two cylindrical brushes, motor, lift actuator, and controls. The
brushes scrub the carpet as the motor drives the
brushes. The counter-rotating action of the brushes
groom the carpet pile. The rotor actuator switch
controls the lift actuator and brush motor to lower the
deck and turn the motor on, or raise the deck and turn
the motor off. The brush motor will automatically turn off
when the throttle switches are in neutral.
The function of the recovery system is to vacuum the
soiled water back into the recovery tank. The recovery
system consists of the vacuum shoes, vacuum
motor(s), float ball filter, recovery tank and controls.
The vacuum shoes extract the dirty solution from the
carpet as the machine moves forward. The vacuum
motor(s) provide suction to draw the dirty solution off
the floor and into the recovery tank. The float ball filter
protects the vacuum fan from debris and foam. The
recovery tank stores the dirty solution.
The function of the operator control system is to control
the direction and speed of the machine. The control
system consists of the reverse switch, throttle switch,
speed control knob, propel controller, and drive wheels.
The reverse switch signals forward or reverse direction.
The propel controller interprets signals from the throttle
switches, and speed control knob to command the
drive wheels to propel or slow the machine.

86400200 Operators Manual - Commodore Duo

Operations

Components
1. Control Panel-Drive/Scrub

9. Solution Drain Hose

2. Front Cover

10. Vacuum Shoes

3. Solution Tank

11. Chemical Tank "A" (Deluxe)

4. Recovery Tank

12. Chemical Tank "B" (Deluxe)

5. Solution Fill Cover

13. Accessory Vacuum Port (Deluxe)

6. Recovery Dome

14. Accessory Water Port (Deluxe)

7. Scrub Deck

15. Accessory Port Cover (Deluxe)

8. Recovery Drain Hose

16. Switch, Chemical Prime and flush for "A" and "B"
Systems (Deluxe)

86400200 Operators Manual - Commodore Duo

15

Operations

5
2

4

3

1

6
7

Drive Controls
1. Key Switch

6. Hour Meter

2. Reverse Switch

7. E-Stop Button (Deluxe)

3. Throttle Switches
4. Speed Control Knob
5. Battery Discharge Indicator

16

86400200 Operators Manual - Commodore Duo

Operations
1. Key Switch
Controls the power for machine functions.
To turn the machine power on, rotate key clockwise.
To turn the machine off, rotate key counterclockwise.
2. Reverse Button
Controls the direction of travel of the vehicle.
To travel in reverse, press the button and press either of the throttle switches.
To travel forward, release the button are press either of the throttle switches.
3. Throttle Switches
Propel the vehicle with the speed control knob setting selected. Pressing either of the switches causes the
machine to travel in the direction selected by the Reverse Button.
To travel, press either of the throttle switches.
To stop travel, release both throttle switches.
4. Speed Control Knob
Controls the speed of the machine. Speed range B is intended for carpet extraction. Speed A is intended for
interim carpet cleaning. Faster speeds are recommended for transport only, not scrubbing.
To increase speed, turn the knob clockwise.
To decrease speed, turn the knob counter clockwise.
Speeds can be adjusted at any time, whether machine is moving or not.
5. Battery Discharge Indicator
Indicates the charge level of the batteries.
The meter display is divided into 10 vertical bars. All bars illuminated indicate full charge. Bars flashing near
the left side indicate the batteries should be charged. Further operation of the machine could damage the
machine and the batteries. Bars flashing also indicate that machine has been left unattended with key on for
more than 15 minutes. Turn key off then on to reset.
6. Hour Meter
Records the number of hours the machine has been in operation (scrubbing). This information is useful in
determining when to service the machine.
7. Emergency Stop Switch (Deluxe)
This safety feature is designed to cut all power to the machine at any time.
To shut the machine power off, push the Emergency Stop Switch.
To reset the machine, rotate the switch clockwise

86400200 Operators Manual - Commodore Duo

17

Operations

2
3
1

Scrub Controls
1. Solution Pump Switch
2. Solution Pump Indicator
3. Function Switch

18

86400200 Operators Manual - Commodore Duo

Operations
1. Solution Pump Switch
Controls power to the spray pump.
If the throttle is in neutral, or reverse control button is in reverse position, the flow is automatically interrupted.
This feature prevents application of solution without scrubbing it into carpet.
2. Solution Pump Indicator Light
The solution pump indicator light is illuminated green when the pump is on.
3. Scrub Deck Rotary Switch (Basic)
Raises and lowers the scrub deck, and turns the scrub brush motors on and off, and controls the solution
solenoids.
For interim or "A" mode, rotate the function knob to the "A" position. The scrub deck will lower and the scrub
motor will turn on and the interim solenoid will open and spray will flow through the interim jets. The brush
motor will automatically turn off in neutral. The interim solenoid will shut off in neutral or reverse.
To raise the deck, turn off the brush motor and solenoid(s). Rotate the knob to the off position to the far counter
clockwise position.
For extraction or "B" mode, rotate the function knob to the "B" position. The scrub deck will lower and the scrub
motor will turn on and the extraction solenoid and interim solenoid will open and spray will flow through the
extraction and interim jets and the vacuum motor will run. The brush motor will automatically turn off in neutral.
The extraction and interim solenoid will shut off in neutral or reverse.
To raise the deck, turn off the brush motor and solenoid(s). Rotate the knob to either the off position to the far
counter clockwise position, or rotate the knob to the far clockwise position to the accessory mode so that the
vacuum motor continues to run to keep any excess soiled solution from dripping back onto the floor.
To use the machine with an accessory hand tool or wand rotate the knob fully clockwise to the accessory
position. Only the vacuum motor and pump will run. Connect the solution hose of the accessory tool to the
solution accessory port. The fitting is 1/8" male quick disconnect. If needed to adapt to 1/4" male quick
disconnect (see Suggested Spare Parts for part number).
To connect the vacuum hose, disconnect the hose assembly from the lower connection of the "Y" tube junction.
Use adapter to join the two hose cuffs together (See Accessories page).

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19

Operations
Scrub Deck Rotary Switch (Deluxe)
Raises and lowers the scrub deck, and turns the scrub brush motors on and off, and controls the solution solenoids.
For interim/pre-spray "A" mode, rotate the function knob to the "A" position. The "A" chemical will be drawn from its
tank and delivered to the solution system. The scrub deck will lower and the scrub motor will turn on and the interim/
pre-spray solenoid will open and spray will flow through the jets. The brush motor will automatically turn off in
neutral. The spray solenoid will shut off in neutral or reverse.
To raise the deck, turn off the brush motor and solenoid(s). Rotate the knob to the off position to the far counter
clockwise position.
For extraction or "B" mode, rotate the function knob to the "B" position. The "B" chemical will be drawn from its tank
and delivered to the solution system. The scrub deck will lower and the scrub motor will turn on and the extraction
solenoid and interim/pre-spray solenoid will open and spray will flow through the extraction and interim jets and the
vacuum motor will run. The brush motor will automatically turn off in neutral. The extraction and interim/pre-spray
solenoid will shut off in neutral or reverse.
To raise the deck, turn off the brush motor and solenoid(s), rotate the knob to either the off position to the far counter
clockwise position, or rotate the knob to the far clockwise position to the accessory mode so that the vacuum motor
continues to run to keep any excess soiled solution from dripping back onto the floor.
To use the machine with an accessory hand tool or wand, rotate the knob fully clockwise to the accessory position.
Only the vacuum motor and pump will run. Connect the solution hose of the accessory tool to the solution
accessory port. The fitting is 1/8" male quick disconnect. If needed to adapt to 1/4" male quick disconnect (see
Suggested Spare Parts for part number). NOTE: The accessory port is only supplied with water from the solution
tank. No chemical is injected.
To connect the vacuum hose, open the accessory port cover and insert the wand vacuum hose fully into the port.

20

86400200 Operators Manual - Commodore Duo

Operations
Machine Operation

Emergency Stop Procedures

Pre-Run Machine Inspection
Do a pre-run inspection to find possible problems that
could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid
missing steps.
NOTE: See maintenance section for pre-run machine
inspection checklist items.

Starting Machine
NOTE: Perform pre-run machine check before
operating machine.
FOR SAFETY: Before starting machine, make sure
that all safety devices are in place and operating
properly.

1. Release both the throttle switches.
2. Turn machine power off with key switch by turning
key switch counterclockwise to the "o" (off)
position.

Deluxe
1. Release both the throttle switches.
2. Turn machine power off with key switch by turning
key switch counterclockwise to the "o" (off)
position.
3. Push E-Stop button in.
4. To reset the E-stop button, rotate counter
clockwise and the switch will pop back out

1. Turn the machine power on by turning key switch
clockwise to the "I" (on) position.
2. Check the position of the Direction Control Button
to make sure the machine will travel in the direction
intended.
3. Check the position of the speed control knob to
make sure the machine will travel at the intended
speed.
4. Press either throttle switch.

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21

Operations
Filling Solution Tank

Normal Scrubbing

FOR SAFETY: Before leaving or servicing
machine; stop on level surface, turn off machine
and remove key.
1. Turn the machine power off.
2. Remove the front cover and the solution fill lid.
3. Fill the solution tank with clean water. (See the
Technical Specifications chart for exact capacity).
The water must not be hotter than 140° F (60°C) to
prevent damage to the tank.
4. Replace the solution fill lid and front cover.

Deluxe
1. Turn the machine power off.
2. Remove the front cover and the solution fill lid.
3. Fill the "A" tank with either encapsulating interim
carpet cleaning or pre-spray chemical.
4. Fill the "B" tank with extraction chemical or the
finishing rinse.

Plan the scrubbing pattern in advance.
For efficient operation, the runs should be the longest
possible without turning, stopping, or raising or
lowering scrub deck. The longest track is around the
perimeter of the area to be cleaned and a collapsing
rectangle pattern is most efficient.
In order to achieve the best possible results, the area
which is to be cleaned, should be vacuumed before
scrubbing. Large debris, strings and wire must be
removed to prevent being caught in brushes.
If the machine is allowed to stand in neutral with the
scrub deck down for more than 2 seconds, the
solutions flow stops and brush motor stops. When
forward travel is resumed, the solution flow and the
scrub brush motor will continue. Overlap the brush
path and avoid transporting over previously cleaned
areas.

Recommended Scrubbing Path:

5. Turn machine power on.
6. Prime chemical system by holding the prime switch
to the "A" position for 30 seconds then holding the
prime switch to the "B" position for 30 seconds. If
using only one chemical tank, prime only that
system.

Flammable materials can cause an explosion or
fire. Do not use flammable materials in the tanks.

Les matières inflammables peuvent provoquer une
explosion ou un incendie. Ne pas utiliser de
matériaux inflammables dans les réservoirs.

22

86400200 Operators Manual - Commodore Duo

Operations
To Begin Scrubbing

To Stop Scrubbing

When operating the machine around people, pay
close attention for unexpected movement. Use
extra caution around children.

1. While scrubbing turn off the pump switch to stop
spraying solution. Continue to scrub and recover
the solution for an additional pass.
2. Allow the throttle switches to return to neutral.
3. Rotate the selector switch to the accessory
position so that the vacuum motor continues to run
and evacuate the system. This will also raise the
deck and vacuum shoes.

Lorsque vous utilisez la machine en présence de
gens, portez une attention particulière aux mouvements inattendus. Soyez plus prudent, surtout en
présence d’enfants.

4. Turn the rotary switch to the off position by rotating
the selector switch clockwise. Turn machine power
off.

1. Turn machine power on.

Deluxe

2. Position rotary switch to the position matching the
process to be preformed, and the chemical that
was added to the solution tank or chemical tank
(Deluxe), either interim or interim/pre-spray
(Deluxe) or extraction/cleaning.

1. While scrubbing turn off the pump switch to stop
spraying solution. Continue to scrub and recover
the solution for an additional pass.

3. Check position of reverse button and the position
speed control knob so that the machine is set to
travel in the direction and the speed intended.

3. Rotate the selector switch to the accessory
position so that the vacuum motor continues to run
and evacuate the system. This will also raise the
deck and vacuum shoes.

4. Drive machine forward by pressing either throttle
switch to begin scrubbing.

2. Allow the throttle switches to return to neutral.

4. Turn the rotary switch to the off position by rotating
the selector switch clockwise. Turn machine power
off.

FOR SAFETY: Before leaving or servicing machine:
stop on level surface, turn off machine and remove
key.
FOR SAFETY: When using machine, go slow on
inclines and slippery services.

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23

Operations
Emptying And Cleaning Chemical Tanks
And System (Deluxe)
1. Turn off machine and remove front cover.
2. Park the machine next to a floor drain. The tanks
are located at the front of the machine.
3. Remove the cap and straw from each chemical
bottle and install the closed caps.
SOLUTION
DRAIN
HOSE

4. Remove the tanks by lifting off the solution fill
tower.
5. The chemical can remain in the tank or be
disposed of properly. Remove one cap at a time
and properly dispose of chemical. Rinse tanks with
clean water.

Emptying And Cleaning Solution Tank
1. Park the machine next to a floor drain. Drain hose
is at the rear of the machine.
2. Turn the machine power off.
3. Remove the top of the hose from the barb mount
and lower hose in direction of the drain. Do not
stand in front of end of hose. Solution will come out
with force.
4. Remove the front cover and solution fill cover.
5. Flush the solution tank out with clean water and
run several gallons of clean water through both
spray jet systems. Do not use water hotter than
140°F (60°C) to clean tank or damage may occur.
6. Replace the drain hose to the barbed fitting.
7. If machine is to be stored, leave the solution fill
cover off.

6. Rinse the chemical system by putting the straws
and caps in clean water. Push the prime/flush
switch for 30 seconds in each direction, "A" and
"B".

Emptying And Cleaning Recovery Tank
1. Park the machine next to a floor drain. Drain hose
is at the front of the machine.
2. Turn the machine power off.
3. Remove front cover. Remove hose assembly from
mounting hook. Place the end of the hose at the
drain and slowly remove the cap. Do not stand in
front of hose end. Soiled solution will come out with
force.
4. Remove dome lid.
5. Flush the recovery tank out with clean water. Do
not use water hotter than 140°F (60°C) to clean
tank or damage may occur.
6. Replace the drain hose cap and place hose back
on hook. Replace front cover.
7. If machine is to be stored, leave the recovery dome
off.

24

86400200 Operators Manual - Commodore Duo

Notes

86400200 Operators Manual - Commodore Duo

25

Maintenance
Service Schedule
Before Each
Work Period

Maintenance
Check water level of batteries after
charging; add distilled water if necessary.
Check brushes for proper installation.
Check for securely attached drain hose,
plug and cap.
Check that solution fill lid seals tightly
Visually check for damaged or worn
tires.
Check all throttle, direction and speed
controls for proper operation.
Observe spray pattern and clean jets if
necessary.
Prime chemical system for 30 seconds
for each chemical.
Clean brushes and check wear.
Remove bearing cap from end of brush.
Clean bearing and cap.
Clean underside of scrub deck.
Clean out solution tank.
Clean out recovery tank.
Clean and inspect solution filter strainer.
Store with solution fill lid and recovery
dome off tanks to allow tanks to dry.
Clean outside of tank, check for
damage.
Charge batteries.
Flush chemical system
Clean off top of batteries.
Check battery cells with hydrometer.
Check battery connections are tight.
Clean battery cases and battery
compartment.
Grease appropriate zerks (grease
fittings).
Clean pivot points on scrub deck.
Check all motors for carbon brush wear.
Check motor commutators.

26

After Each
Work Period

50 HRS

100HRS

200HRS

*
*

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

86400200 Operators Manual - Commodore Duo

*
*
*
*
*

Maintenance

1. Battery Connector

5. "Y" Tube

2. Battery Connector

6a. Recovery Hose - Basic

3. Batteries

6b. Recovery Hose - Deluxe

4. Prop Rod and Catch

86400200 Operators Manual - Commodore Duo

27

Maintenance
Batteries (Wet Cell Only)
The batteries provide the power to operate the
machine. The batteries require regular maintenance to
keep them operating at peak efficiency.
The machine batteries will hold their charge for long
periods of time, but they can only be charged a certain
number of times. To get the greatest life from the
batteries, charge them when their charge level reaches
25% of a full charge. Use a hydrometer to check the
charge level.
Do not allow the batteries to remain in a discharged
condition for any length of time. Never expose a
discharged battery to temperatures below freezing.
Discharged batteries will freeze causing cracked
cases. Do not operate the machine if the batteries are
in poor condition or if they have a charge level below
25% (specific gravity below 1.155).
Keep all metallic objects off the top of the batteries, as
they may cause a short circuit. Replace worn or
damaged cables and terminals.
Check the electrolyte level in each battery cell before
and after charging the batteries. Never add acid to the
batteries, use distilled water. Do not allow water level to
fall below the battery plates. Portions of plates exposed
to air will be destroyed. Do not overfill. Keep plugs
firmly in place at all times.

Wear eye protection and protective clothing when
working with batteries.

Portez des lunettes de protection et des vêtements
de protection lorsque vous travaillez avec des
batteries.

Charge batteries in a well ventilated area.

Chargez les batteries dans un endroit bien ventilé

Battery Maintenance
1. When cleaning the batteries, use a solution of
baking soda and water. Do not allow the cleaning
fluid to enter the battery cells, electrolyte will be
neutralized.
2. Maintain the proper electrolyte level in each battery
cell. If a cell should accidentally overflow, clean
immediately.
3. Wipe off the top of the batteries at least once a
week.
4. Test battery condition with a hydrometer at least
once a week.

When servicing machine, avoid contact with
battery acid.

Lors de l'entretien de la machine, évitez tout
contact avec l'acide de batterie.

5. Ensure that all connections are tight and all
corrosion removed.
6. Every 4 to 6 months, remove that batteries from
the machine and clean the battery cases and
battery compartment.

Checking Battery Specific Gravity
Use a hydrometer to check the battery specific gravity.

Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.

Les batteries émettent du gaz hydrogène. Une
explosion ou un incendie peut en résulter.
Maintenez les étincelles et les flammes nues à
l’écart. Gardez les carters ouverts lors du chargement.

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86400200 Operators Manual - Commodore Duo

Maintenance
NOTE: Do not take readings immediately after adding
distilled water, if the water and acid are not
thoroughly mixed, the reading may not be accurate.
Check the hydrometer readings against this chart.
SPECIFIC GRAVITY @
80° F (27°C)

BATTERY CONDITION

1.265

100% CHARGED

1.225

75% CHARGED

1.190

50% CHARGED

1.155

25% CHARGED

1.120

DISCHARGED

NOTE: If the readings are taken when the battery
electrolyte is any temperature other than 80°F (27°C),
the reading must be temperature corrected.
To find the corrected specific gravity reading when the
temperature of the battery electrolyte is other than 80°F
(27°): Add (+) to the specific gravity reading 0.004 (4
points), for each 10°F (6°C) above 80° (27°C).
Subtract (-) from the specific reading 0.004 (4 points),
for each 10°F (6°C) below 80°F (27°C).

Wear eye protection and protective clothing when
working with batteries.

Portez des lunettes de protection et des vêtements
de protection lorsque vous travaillez avec des
batteries.

Charge batteries in a well ventilated area.

Chargez les batteries dans un endroit bien ventilé
Use a 36 volt, 20 amp maximum output DC charger
which will automatically shut off when the batteries are
fully charged.
1. Empty recovery tank.
2. Stop the machine in a clean, well ventilated area
next to the charger.
3. Turn "OFF" machine.

Charging Batteries

FOR SAFETY: Before leaving or servicing machine;
stop on level surface, turn off machine and remove
key.

When servicing machine, avoid contact with
battery acid.

4. Unplug the machine from the battery pack.
Remove front cover. Disconnect recovery hose
from "Y" tube. Raise recovery tank and verify prop
rod latch is safely engaged.

Lors de l'entretien de la machine, évitez tout
contact avec l'acide de batterie.

Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.

Les batteries émettent du gaz hydrogène. Une
explosion ou un incendie peut en résulter.
Maintenez les étincelles et les flammes nues à
l’écart. Gardez les carters ouverts lors du chargement.

Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.

Les batteries émettent du gaz hydrogène. Une
explosion ou un incendie peut en résulter.
Maintenez les étincelles et les flammes nues à
l’écart. Gardez les carters ouverts lors du chargement.

86400200 Operators Manual - Commodore Duo

29

Maintenance
5. Check the electrolyte level in each battery cell.
Before charging, add just enough distilled water to
cover the plates. After charging is complete, add
just enough distilled water to bring up the level to
the indicator ring. If the water level is too high
before charging, normal expansion rate of the electrolyte may cause an overflow resulting in a loss of
battery acid balance and damage the machine.
6. Replace the battery caps, and leave them in place
while charging.

6. Attach suitable battery lifting device and lift
batteries from the machine.

Batteries are a potential environmental hazard.
Consult your battery supplier for safe disposal
methods.

7. Unplug the machine connector from the battery.

8. Plug the charger connector into the battery
connector. Connect the charger AC plug to a wall
outlet. The charger gauge should indicate that the
batteries are charging.

Les batteries constituent un danger potentiel pour
l'environnement. Consultez le fournisseur de votre
batterie pour connaître les méthodes d'élimination
sûres.

RED

+

FOR SAFETY: When charging, connect the charger
to the batteries before connecting the charger to
the AC wall outlet. Never connect the charger to the
AC wall outlet first. Hazardous sparks may result.

-

BLK

9. When the batteries are fully charged, disconnect
the charger from the AC wall outlet, then disconnect the charger from the batteries.
RED

+

10. Connect the machine to the battery connector.

RED

+

12. Lower recovery tank by safely disengaging the
prop rod latch and slowly lowering. Replace the
hose and "Y" tube connection. Replace front
cover.

Changing Batteries
Stop the machine in a clean area next to the charger.
Turn off machine.
FOR SAFETY: Before leaving or servicing the
machine; stop on level surface, turn off machine
and remove key.

Rear of Machine

1. Disconnect machine from battery pack.
2. Raise recovery tank and engage prop rod latch.
3. Disconnect main positive lead and secure cable
terminals away from batteries.
4. Loosen both terminals on each jumper cable and
remove one at a time.
5. Prepare a suitable site to place the batteries.

30

-

BLK

11. Check the electrolyte level. It should be up to the
indicator ring. If necessary, add distilled water.

86400200 Operators Manual - Commodore Duo

-

BLK

Maintenance

1

2

4
3
Scrub Deck
1. Scrub deck lift actuator
2. Scrub brush motor
3. Scrub brushes
4. Retaining clip

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31

Maintenance
Scrub Head

Scrub Brushes

The dual cylindrical scrub head is designed to scrub
chemical into the carpet. The two counter rotating
brushes raise the pile of the carpet, giving it a lush
groomed appearance.

Scrub Brush Removal
The scrub brushes are removed from the right side of
the machine.
1. Raise the scrub deck to the storage position.
2. Pull out on the bottom of the retaining clip.

Maintenance
Scrub brushes should be exchanged front to back
every 50 hours to ensure even wear. Scrub brushes
should be replaced as a set when bristle length wears
to height of yellow PerformAlertTM bristles

3. The brush assembly and end cap should drop
down. Then pull the brush down far enough to
clear the bottom of the housing.
4. Pull brush out with a rocking motion to free brush
from drive hub.

Bearing Cleaning
1. Remove bearing cap from end of brush.
2. Clean cap and bearings.

Scrub Brush Replacement
1. Lift the drive side of the brush and push it onto
drive hub until a positive stop is felt. The brush
cannot be installed until the brush is fully seated on
the drive hub.
2. Pull out on the bottom of the retaining clip.
3. Line up the end cap with the flats to each side.
4. Slide brush up into the retaining clip until it clicks in
place.

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86400200 Operators Manual - Commodore Duo

Maintenance
Scrub Motor

Brush Motor Carbon Brush Replacement
1. Scribe alignment mark on motor barrel to motor
cap. Remove two bolts.

Do not use a pressure washer to clean around the
brush motors. Use tap pressure only.

N’utilisez pas de nettoyeur haute pression pour
nettoyer autour des moteurs des brosses. Utilisez
seulement la pression du robinet.

To Replace Scrub Brush Motor
1. With the scrub deck in the lowered position,
remove the deck cover and disconnect brush
motor wiring connector from harness.
2. Remove the motor and end bracket assembly from
the deck.
3. Separate brush motor from end brackets.
4. Reverse to reassemble.

2. Remove end cap from motor.
NOTE: Motors contain two wave washers in cap. Do
not lose these.
3. Release brush from spring tension. Remove screw
connecting brush wire lead to brush holder. Clean
brush holder to insure free movement.
4. Retract spring and install new brush. Install
connector screw and lead.
5. When all new brushes are installed. Place all in
retracted position, held into brush holder by spring
tension.
6. Carefully place end cap onto bearing on motor
shaft.
NOTE: Use care to assure wave washer alignment.
7. With end cap in partially installed position, release
all brushes to contact position with motor commutator.
NOTE: Failure to insure all brushes are released will
result in motor failure.
8. Reset end cap and realign with scribe marks on
motor barrel. Reinstall the two attach bolts from
cap into base.
9. Maintain alignment between motor barrel base and
cap.

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33

Maintenance
Actuator Scrub Deck Removal/
Replacement

Scrub Deck Actuator Adjustment

FOR SAFETY: Before leaving or servicing machine,
stop on a level surface. Turn off machine.

To adjust the actuator:

1. Lower scrub deck. Remove the front cover and
raise recovery tank.
2. Disconnect electrical connector.
3. Remove the clevis pin retaining the bottom of the
actuator.
4. Remove the clevis pin retaining the top of the
actuator.
5. Reverse for re-installation.

The actuator will need to be adjusted when replaced.

1. While holding actuator barrel to prevent it from
spinning, apply power to the actuator such that it is
fully extended. Positive power to white wire, and
negative/ground to black. Limit switch within
actuator will stop it.
2. With actuator fully extended, attach to the top
bracket.
3. At the bottom mount align the mounting hole with
the center of the slot, turn the barrel in or out
enough to align connection to bracket.
4. Connect actuator electrical plug.
5. Check travel of actuator during operation.

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86400200 Operators Manual - Commodore Duo

Maintenance
DELUXE ONLY

1

Circuit Protection

30 Amp. Protects the vacuum motor.

1. Circuit Breakers
Circuit breakers interrupt the flow of power in the event
of an electrical overload. When a circuit breaker is
tripped, reset it by pressing the exposed button. If a
circuit breaker continues to trip, the cause of the electrical overload should be found and corrected

30 Amp. Protects the vacuum motor.
22 Amp. Protects the scrub brush motor.
25 Amp. Protects the propel motor.
3 Amp. Protects the machine controls,
pump and actuator.

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35

Maintenance

1
2

3
4
5
BASIC
Solution Strainer & Pump-Basic
1. Pump

4. Jets- Interim

2. Solution Strainer

5. Jets-Extraction

3. Solenoid Valves

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86400200 Operators Manual - Commodore Duo

Maintenance
Solution Strainer

Jets

The solution strainer is located on the front of the
machine under the front cover. The strainer protects the
pump, solenoid valve and jets from debris. If there is
little or no solution flow to the ground, check the
strainer for debris. Clean the solution strainer. To
remove the strainer, turn the bottom part of the strainer
counterclockwise until the bottom is separated. Clean
out the debris from the wire mesh and the bowl and reassemble. Make sure the O-ring gasket is in place
when re-assembled.

The two sets of jets are located in front of the scrub
deck.

Pump

2. Blow debris back through orifice if possible. Do not
use pointed object to unplug jet. This will damage
jet and cause improper spray pattern and solution
flow through jets.

The pump is located on the front of the machine under
the front cover. The pump delivers solution from the
tank to the scrub deck.

The jets spray cleaning solution onto the carpet. The
spray pattern should be checked regularly and if jets
become clogged they should be cleaned or replaced
immediately.
To clean jets:
1. Remove jet from jet body by rotating it counterclockwise.

3. If jet cannot be cleaned by blowing debris back
through its orifice, submerge jet in small container
of acetic acid and let soak for up to six hours.

To repair or replace pump:
1. Remove front cover.
2. Remove hoses connecting the pump.
3. Remove screws that secures pump to mounting
plate.

Solenoid Valve
The solenoid valves is mounted on the front of the
scrub deck, on left side.

4. After soaking jet, use a soft brush to remove debris
and rinse thoroughly.
5. Install jet in jet body by rotating it clockwise firmly
into place.
6. For lower flow in extraction "B" other jets are available. (See Accessories page).

The solenoid valves shuts off solution flow to jets
whenever scrubbing stops or in reverse. To repair or
replace solenoid valve, remove screws that secure it to
deck.

86400200 Operators Manual - Commodore Duo

37

Maintenance

1

2

7
6

4
3

5

3

Solution Strainer & Pump-Deluxe
1. Pump

5. Jets-Extraction

2. Solution Strainer

6. A-B Chemical Valve

3. Solenoid Valves

7. Chemical Pump

4. Jets-Interim

38

86400200 Operators Manual - Commodore Duo

Maintenance
Pump

Jets

The pump is located on underside of the recovery tank.
The pump delivers solution from the tank to the scrub
deck.

The two sets of jets are located in front of the scrub
deck.

To repair or replace pump:
1. Remove bracket assembly from the bottom side of
the recovery tank.
2. Remove hoses connecting the pump.
3. Remove screws that secures pump to mounting
plate.

Solution Strainer
The solution strainer is located under the recovery tank.
The strainer protects the pump, solenoid valve and jets
from debris. If there is little or no solution flow to the
ground, check the strainer for debris. Clean the solution
strainer. To remove the strainer, turn the bottom part of
the strainer counterclockwise until the bottom is separated. Clean out the debris from the wire mesh and the
bowl and re-assemble. Make sure the O-ring gasket is
in place when re-assembled.

Solenoid Valve
The solenoid valves is mounted on the front of the
scrub deck, on left side.

The jets spray cleaning solution onto the carpet. The
spray pattern should be checked regularly and if jets
become clogged they should be cleaned or replaced
immediately.
To clean jets:
1. Remove jet from jet body by rotating it counterclockwise.
2. Blow debris back through orifice if possible. Do not
use pointed object to unplug jet. This will damage
jet and cause improper spray pattern and solution
flow through jets.
3. If jet cannot be cleaned by blowing debris back
through its orifice, submerge jet in small container
of acetic acid and let soak for up to six hours.
4. After soaking jet, use a soft brush to remove debris
and rinse thoroughly.
5. Install jet in jet body by rotating it clockwise firmly
into place.
6. For lower flow in extraction "B" other jets are available. (See Accessories page).

The solenoid valves shuts off solution flow to jets
whenever scrubbing stops or in reverse. To repair or
replace solenoid valve, remove screws that secure it to
deck.

86400200 Operators Manual - Commodore Duo

39

Maintenance
A-B Chemical Pump & Chemical Pump
1. The chemical tank "A" holds either encapsulating
interim chemical or pre-spray chemical. Tanks
should be cleaned weekly. Extra chemical should
be stored using the blank cap instead of the straw
cap.
2. The chemical tank "B" hold the deep extraction
chemical. The tank should be cleaned weekly.
Extra chemical should be stored using the blank
cap instead of the straw cap.
3. The chemical selector valve switches between the
"A" and "B" chemical being pumped through the
chemical mixing section and delivered to the
solution system, depending on the position of the
function switch on the control panel. The selector
valve chemical pump and chemical mixing section
should be flushed with clean water after each use.
Drain water through both the "A" and "B" cap and
straws by putting them in water and pressing the
"A" and "B" prime/flush switch each way for 30
seconds.

40

86400200 Operators Manual - Commodore Duo

Maintenance

1

2

3

2

Drive Assembly
1. Drive Assembly
2. Grease Points
3. Drive Motor

86400200 Operators Manual - Commodore Duo

41

Maintenance
Drive Assembly
Drive Motor Carbon Brush Replacement

Do not use a pressure washer to clean around the
motors. Use tap pressure only.

N’utilisez pas de nettoyeur haute pression pour
nettoyer autour des moteurs des brosses. Utilisez
seulement la pression du robinet.
FOR SAFETY: Before leaving or servicing machine,
stop on a level surface, turn off machine and
remove key.
1. Disconnect batteries from machine.
2. Disconnect the electrical connection to the traction
motor.
3. Remove brush cap.
4. Release brush from spring tension. Remove screw
connecting brush wire lead to brush holder. Clean
brush holder to insure free movement.
5. Install new brush and reinstall connecting screw
and lead.
6. When all new brushes are installed. Place all in
retracted position, held into brush holder by spring
tension.
7. Carefully replace brush cap.

42

86400200 Operators Manual - Commodore Duo

Maintenance

5
6

4

2

1

2

3

Vacuum
1. Vacuum Shoes
2. Vacuum Glides
3. Vacuum Shoe Retainer Knobs
4. "Y" Tube
5. Float Ball And Screen
6. Vacuum Motor

86400200 Operators Manual - Commodore Duo

43

Maintenance
Vacuum Shoes

Recovery Tank Float Shut-Off

The dual offset vacuum shoes are designed to extract
soiled solution from the carpet. The plastic vacuum
shoe glides minimize wear to flooring.

Maintenance

When water is no longer being vacuumed from the floor
and the vacuum fan is operating, the ball float has
engaged. The vacuum motors will not vacuum water
with recovery tank full. The recovery tank must be
drained.

The vacuum shoes should be removed and cleaned
daily to ensure maximum recovery.

1. The float shut-off screen can be cleaned in or out
of the machine.

Vacuum Shoe Removal

2. To clean the float shut-off while it is inside the
machine wipe material off screen then rinse. Check
that the ball is also clean and moves freely.

1. Unscrew retainer knob from right side vacuum
shoe.
2. Pull vacuum shoe forward until it is free from pivot
pin.
3. Remove vacuum hose from top of vacuum shoe
4. Repeat to remove left side vacuum shoe.

3. To remove the float shut-off, grasp the elbow with
one hand tilt and pull the float screen assembly to
pull it off the elbow.
4. To install, place one hand on the elbow, and then
tilt and push the float screen assembly over the
elbow.

5. Inspect or repair as necessary and reinstall.

To Clean Vacuum Shoes
1. With the vacuum shoes in the raised position, turn
key switch "off".
2. Remove vacuum shoes.
3. Flush vacuum shoes from top with water. If necessary, clean blockage from narrow opening with a
scraper or similar device.
4. Vacuum shoe glides may be removed for cleaning
(or replaced) by removing the three pins that
secure them to metal vacuum shoes.

44

86400200 Operators Manual - Commodore Duo

Maintenance
To Repair Or Replace Vacuum Motor(s)

Vacuum Motor Carbon Brushes

1. Remove the front cover, drain the recovery tank.
2. Raise the recovery tank and safely engage the
prop rod latch.

End Cap

3. Disconnect electrical connector from the vacuum
motor(s) and connecting hoses.
4. Unbolt the bracket and vacuum motor assembly
and remove from tank.

Carbon Brushes

5. Remove the vacuum motor from the bracket.
6. Reverse steps to install. Make sure the gaskets fit
and seal properly as you reassemble.

If armature commutator is grooved, extremely pitted or
not concentric, the motor will need to be replaced or
sent to a qualified service center.

Important:
These brushes wear quicker as the length shortens due
to increased heat. Spring inside brush housing will
damage motor if brushes are allowed to wear away
completely.

3 [9.5mm]
8
Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less than
3/8" (9.5mm) long.

86400200 Operators Manual - Commodore Duo

45

Maintenance
Transporting Machine

Preparation For Loading /Unloading Trailer

Pushing Machine
The machine may be pushed for short distances at
speeds not to exceed 5 mph. Be careful to avoid
damaging machine. The machine may be pushed by
hand from the rear.

Before loading or unloading machine from trailer,
remove vacuum shoes to eliminate interference. Scrub
head must be in the up position before loading.
NOTE: When transporting the machine on a trailer or
in a truck, in addition to using tie-downs, be sure to
block the tires to prevent the machine from rolling.

NOTE: To avoid damage caused by regenerative
voltage, disconnect traction motor before towing or
pushing machine.

46

86400200 Operators Manual - Commodore Duo

Maintenance
Machine Troubleshooting
PROBLEM
No power to
machine

Little or no propel

CAUSE
Battery disconnected
Battery cables corroded
Faulty key switch
Low battery charge
Machine turned on with propel trigger not in
neutral position
Tripped circuit breaker
Controller overheated
Loose motor connection
Faulty throttle circuit or potentiometer

Faulty brake circuit
Machine does not
Faulty speed control circuit or potentiometer
change speeds
Forward speed only
Faulty forward/reverse switch
Reverse speed only
Debris caught in scrub brushes
Poor scrubbing
Low scrub brush down pressure
performance
Low battery charge
Solution tank empty
Solution pump turned off
Solution strainer plugged
Solution system plumbing obstructed
Little or no solution
Pump obstructed
flow to the floor
Solution solenoid valve obstructed or stuck
Jet(s) obstructed
Faulty pump circuit or pump
Faulty solenoid
Circuit breaker(s) tripped
Brush motors do not
run, or run slowly

Scrub deck will not
go down/up
No chemical flow
(Deluxe)

Low battery charge
Fault brush circuit or motor
Worn brush motor brushes
Actuator circuit breaker tripped
Faulty actuator circuit or actuator
Tank(s) empty
Chemical pump not primed
Chemical system obstruction

SOLUTION
Check all battery cable connections
Clean connections
Replace switch
Charge batteries
Allow pedal to return to neutral. Restart
Reset circuit breaker and check brush
Allow cool down period
Check wires and connections from controller
to motor
Check wires and connections from throttle to
controller and potentiometer resistance
Check wires connections
Check wires, connections and pot
Replace switch
Remove debris
Check brush wear
Charge batteries
Fill solution tank
Turn on pump
Clean solution strainer
Clear obstruction from plumbing
Clean or replace pump
Clean or replace valve
Clean or replace jet(s)
Check wiring, connections, and pump.
Check solenoid valve
Reset circuit beaker(s) and check brush
pressure.
Charge battery
Check wires, connections and motor
Replace brushes, check commutator
Reset breaker
Check wires, connections and actuator
Fill tanks and prime chemicals
Prime chemical pump
Rinse system with water

86400200 Operators Manual - Commodore Duo

47

Suggested Spare Parts

86199840, FLOAT SCREEN CAGE ASM

86335930, CAP, DISPENSING, 9.50 TUBE

86335940, CAP, DISPENSING, 6.50 TUBE
DELUXE ONLY

86004570, JET BODY, MINI PROMAX
86012550, JET, PROMAX 11001
86013200, JET, MINI PROMAX 11004

86326980 BRUSH SET
VACUUM

86001360 BRUSH SET
BRUSH DECK MOTOR

86288820 BRUSH SET
TRANSAXLE

86230680 BRUSH, EXTRACTOR

48

86400200 Operators Manual - Commodore Duo

Notes

86400200 Operators Manual - Commodore Duo

49

Spare Parts List
(1.008-612.0, 1.008-614.0, 1.008-616.0, 1.008-618.0)
Commodore Duo Extractor

From Serial Number (Ref No. 1*)
* See Serial Number page or
call manufacturer

86400210-F 11/29/16

How to Use this Spare Parts List
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include
a number of columns of information:
•
•
•
•
•

•

REF - column refers to the reference number on the parts illustration.
PART NO. - column lists the part number for the part.
QTY - column lists the quantity of the part used in that area of the machine.
DESCRIPTION - column is a brief description of the part.
SERIAL NO. FROM - If this column has an (*) and a Reference number, see the SERIAL NUMBERS page
in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial
number indicates the first machine the part number is applicable to. The main illustration shows the most
current design of the machine. When a boxed illustration is shown, it displays the older design.
NOTES - column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which
came with the kit. It contains replacement parts numbers needed for ordering future parts.

2

86400210 Spare Parts List - Commodore Duo

Table of Contents
How to Use this Spare Parts List . . . . . . . . . . . . . . . 2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Brush Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Brush Deck Actuator . . . . . . . . . . . . . . . . . . . . . . . . 6
Brush Deck Motor . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Brush Deck Mounting . . . . . . . . . . . . . . . . . . . . . . 10
Brush Deck Shroud. . . . . . . . . . . . . . . . . . . . . . . . 12
Brush Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Control Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Control Panel - Lower - Basic . . . . . . . . . . . . . . . . 18
Control Panel - Upper - Basic . . . . . . . . . . . . . . . . 20
Control Panel - Lower - Deluxe. . . . . . . . . . . . . . . 22
Control Panel - Upper - Deluxe. . . . . . . . . . . . . . . 24
Control Panel Mounting . . . . . . . . . . . . . . . . . . . . 26
Cover - Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Frame - Lower. . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Frame - Upper. . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Recovery Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Recovery Tank Handle - Basic . . . . . . . . . . . . . . . 38
Recovery Tank Handle - Deluxe . . . . . . . . . . . . . . 40
Solution - Chemical Tanks - Deluxe . . . . . . . . . . . 42
Solution Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Solution - Chemical Pump - Deluxe . . . . . . . . . . . 46
Solution - Chemical Valves - Deluxe. . . . . . . . . . . 48
Solution Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Spray Jets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Spray Jet Valves - Basic . . . . . . . . . . . . . . . . . . . . 54
Spray Jet Valves - Deluxe. . . . . . . . . . . . . . . . . . . 56
Wheel and Drive Assembly. . . . . . . . . . . . . . . . . . 58
Vacuum Shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Vacuum Shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Vacuum - Basic. . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Vacuum - Deluxe . . . . . . . . . . . . . . . . . . . . . . . . . 66
Wiring - Battery - Basic . . . . . . . . . . . . . . . . . . . . . 68
Wiring - Battery - Deluxe. . . . . . . . . . . . . . . . . . . . 70
Wiring - Control Panel - Basic. . . . . . . . . . . . . . . . 72
Wiring - Control Panel - Deluxe . . . . . . . . . . . . . . 74
Wiring - Main Harness - Basic . . . . . . . . . . . . . . . 76
Wiring - Main Harness - Deluxe . . . . . . . . . . . . . . 77
Wiring Diagram - Basic . . . . . . . . . . . . . . . . . . . . . 78
Wiring Diagram - Deluxe. . . . . . . . . . . . . . . . . . . . 79
Hose Diagram - Basic . . . . . . . . . . . . . . . . . . . . . . 80
Hose Diagram - Deluxe. . . . . . . . . . . . . . . . . . . . . 81

Options
Battery Cart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Cart - Latch and Latch Linkage . . . . . . . .
Battery Cart - Tray . . . . . . . . . . . . . . . . . . . . . . . .
Battery Exchange Option . . . . . . . . . . . . . . . . . . .
Emergency Stop - Option . . . . . . . . . . . . . . . . . . .
Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

84
86
88
90
92
94
95

86400210 Spare Parts List - Commodore Duo

3

Brush Deck

4

86400210 Spare Parts List - Commodore Duo

Brush Deck

REF

PART NO.

QTY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

86223780
86224170
86373070
86012820
86223520
86223310
86215250
86224660
86173330
86014990
86215870
86012780
86230680
86223490
86224130
86343870
86223320
86012790
86172970
86222870
86217790
86219390
86173350
86172980
86224630
86277130
86350490

8
2
2
1
3
1
1
1
1
4
1
2
2
3
1
1
2
2
4
1
1
1
4
2
2
10
3

DESCRIPTION

SERIAL NO.
FROM

NOTES

SCR, M4X8, SET, ISO4029,CP,BLK
SHAFT, 6.2MM BRUSH DRIVE
ASM, BRUSH END, NON-DRIVE
SHAFT ASM, DRIVE 20"
RING, 28MM INT SNAP PHOSPHATE
PULLEY, 5MM HTD, 18T, 12.7 ID
BELT, 2S 5MM HTD, 15W, 128T
SPRING, TENSIONER
WASHER, M5 FLAT, ISO7093 SS
SCR, M5X20, SHCS ISO4762, SS
BRKT, TENSIONER ARM
PULLEY ASM, 5MM HTD 22T
BRUSH, EXTRACTOR 20"
RING, 10MM EXT SNAP, DIN 471
SHAFT, TENSIONER
HOUSING ASM, BRUSH DRIVE
PULLEY, 32T, 5MM HTD
SHAFT ASM, BRUSH DRIVE
SCR, M5X12, PHLP FHMS, ISO7046, SS
PLATE, BRUSH DRIVE COVER
EXTRUSION, DUAL BRUSH 20"
HOUSING, BRUSH CLIP
WASHER, M5, FLAT, ISO7089,SS
SCR, KA50X10, PT OHS, WN14112, PLTD
SPRING, BRUSH CLIP
SCR, 5/16-18 X 1.00 CARRIAGE SS
PLUG, HOLE, 5MM DIA X 12MM L

86400210 Spare Parts List - Commodore Duo

5

Brush Deck Actuator

6

86400210 Spare Parts List - Commodore Duo

Brush Deck Actuator

REF PART NO. QTY
1
2
3
4
5
6
7
8

86008670
86248970
86011800
86091930
86010670
86276780
86279130
86278910

2
2
1
1
2
2
2
1

DESCRIPTION

SERIAL NO.
FROM

NOTES

COTTER, 3/8 RING
PIN, CLEVIS 3/8 X 2.00 PLTD
ACTUATOR, 36 VDC 2.75 STROKE
BRKT, ACTUATOR MOUNT
WASHER, 5/16 FLAT SS
SCR, 5/16-18 X 3/4 HHCS SS
WASHER, 5/16 SPLIT LOCK PLTD
WASHER, 3/8 ID X 7/8 OD SS

86400210 Spare Parts List - Commodore Duo

7

Brush Deck Motor

8

86400210 Spare Parts List - Commodore Duo

Brush Deck Motor

REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10

86273750
86173340
86010630
86215880
86222130
86001360
86222290
86346070
86234600
86172960
86225790

6
6
6
2
1
4
2
1
2
4

DESCRIPTION
SCR, 1/4-20 X 5/8 HHCS SS
WASHER, SPLIT LOCK, 1/4 SS
WASHER, 1/4 ID X 5/8 OD SS
BRKT, MOTOR MOUNT
MOTOR, 36VDC
BRUSH SET, CCL MOTORS
NUT, 5/16-18 HEX NYLOCK SS
COUPLER, 2-JAW, 35MM
COUPLER, SPIDER
SCR, SET, M6X8, SH, ISO4029,SS
WASHER, 5/16 X .63 SS

86400210 Spare Parts List - Commodore Duo

SERIAL NO.
FROM

NOTES

INCLUDES #9

9

Brush Deck Mounting

10

86400210 Spare Parts List - Commodore Duo

Brush Deck Mounting

REF PART NO. QTY
1
2
3
4
5
6
7
8
9

86277030
86228990
86270830
86010670
86071800
86088110
86259420
86277130
86296180

2
2
8
8
1
1
2
2
1

DESCRIPTION

SERIAL NO.
FROM

NOTES

SCR, 5/16-18 X 1.25 CARRIAGE SS
BEARING, FLNGD, .314ID X .502OD
NUT, 5/16-18 HEX NYLOCK SS
WASHER, 5/16 FLAT SS
BRKT, BRUSH DECK PIVOT
STRAP, SHROUD LATCH
WASHER, THRUST .51 ID X 1 OD
SCR, 5/16-18X1.00 CARIAGE SS
BRKT, BRUSH DECK PIVOT, LEFT

86400210 Spare Parts List - Commodore Duo

11

Brush Deck Shroud

8 7
9
1

2
1

3

4

5

6

12

86400210 Spare Parts List - Commodore Duo

Brush Deck Shroud

REF PART NO. QTY
1
2
3
4
5
6
7
8
9

86161800
86273950
86270920
86062320
86012190
86012200
86279190
86274520
86006400

1
2
2
1
2
1
1
1
2

DESCRIPTION

SERIAL NO.
FROM

NOTES

LATCH, CONCEALED KEEPER
SCR, 6-32 X 1/2 PPHMS SS
NUT, 6-32 NUT NYLOCK SS
COVER, DECK
FOAM SPACER, SHROUD, 5/16 T
FOAM SPACER, SHROUD, 3/4 TS
WASHER, #10 FLAT PLTD
SCR, #10 X 3/8 PH HI-LO PLT
RIVET, 5.32 OF X 1/8 GRIP

86400210 Spare Parts List - Commodore Duo

13

Brush Deck Lift

14

86400210 Spare Parts List - Commodore Duo

Brush Deck Lift

REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

86276750
86298850
86229000
86010670
86270830
86012900
86228990
86297770
86290700
86013010
86231280
86271870
86010810
86297790
86297780
86297800
86276780
86297760
86088420
86259420
86259400
86256130

2
2
2
13
5
2
2
1
2
2
2
2
8
1
1
1
9
1
2
6
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES

SCR, 5/16-18 X 2.5 FHSC SS
SPACER, .74 OD X .391 ID X 1.0 L NYL
BEARING FLG .377 ID X .502 OD X .500
WASHER, 5/16 FLAT SS
NUT, 5/16-18 HEX NYLOCK SS
SCR, 1/4-20 X 4.5" CARRIAGE SS
BEARING, FLNGD, .314ID X .502OD
LIFT RAM LEFT, REAR
SCR, 5/16-18 X 1.0 FHCS SS
SPRING, COMP .97D X 2.5L X .12W
BUSHING, .377ID X .627OD X .63
NUT, 1/4-20 HEX NYLOCK THIN SS
WASHER, 1/4" ID X 1.0 OD,FLAT SS
LIFT ARM LEFT, FRONT
LIFT ARM RIGHT, FRONT
BRKT, ACTUATOR LIFT
SCR, 5/16-18 X 3/4 HHCS SS
LIFT ARM RIGHT, REAR
SUPPORT, COUNTERBALANCE
WASHER, THRUST .51ID X 1 OD
WASHER, THRUST.51ID X1 ODBRO
STRAP, STATIC, .2T X 1W X 3L

86400210 Spare Parts List - Commodore Duo

15

Control Handle

9

3

2A
2B

4

10
5

6

1
8

16

7

86400210 Spare Parts List - Commodore Duo

Control Handle

REF PART NO. QTY
1
2A
2B
3
4
5
6
7
8
9
10

86277050
86238730
86238740
86240990
86254920
86277070
86338190
86277060
86257230
86338860
86338870

4
1
1
2
2
2
2
4
2
-

DESCRIPTION

SERIAL NO.
FROM

NOTES

SCR, 5/16-18 X 3/4 SHCS SS
HANDLE, LEFT
HANDLE, RIGHT
HOUSING, BUTTON
SPRING, COMP .24OD X 1.25X.018
SCR, 4-40 X 5/8 PPHMS
BUTTON, PROPEL
SCR, 8.32 X 7/8 PHTC TYPE 23
SWITCH, SPST MOM NO W/LEVER
PROPEL HANDLE ASM LEFT
PROPEL HANDLE ASM RIGHT

86400210 Spare Parts List - Commodore Duo

17

Control Panel - Lower - Basic

18

86400210 Spare Parts List - Commodore Duo

Control Panel - Lower - Basic

REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

86005530
86002010
86008900
86229770
86295570
86273880
86012910
86270850
86255900
86237900
86251360
86007190
86002000
86001920
86001910
86005810
86230080
86250210
86250160

1
2
2
1
1
2
1
2
4
2
1
1
1
1
1
2
1
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES

METER, 12-48 VDC LED HOUR
BOOT, 3/8 CIRCUIT BREAKER
BOOT, SEAL-PUSH BUTTON 7/16-28
BLOCK, SHUNT MOUNT
PANEL, CONTROL
SCR, 8-32 X 1.25 PPHMS
CONTROLLER, I DRIVE
NUT, 8-32 HEX NYLOCK SS
STANDOFF, 6-32 X 5/8 HEX NYL
GASKET, .125 X .37W X 23L
RELAY, 36VDC 100A
SWITCH KEY DPST
BREAKER, 3 AMP
BREAKER, 25A VDC CIRCUIT
BREAKER, 30A 50VDC CIRCUIT
NUT, 1/4-20 HEX NYLOCK SS
BREAKER, 22A 250VAC, 50VDC
PLUG, DOME, .375"
PLUG, .875"

86400210 Spare Parts List - Commodore Duo

19

Control Panel - Upper - Basic

10

1

9

2

3

4
5

6
7

8

20

86400210 Spare Parts List - Commodore Duo

Control Panel - Upper - Basic

REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13

86006230
86012670
86255900
86005810
86251360
86014690
86257180
86257150
86026010
86242110
86251410
86300140
86254640

1
1
6
4
2
1
1
1
1
1
1
1
2

DESCRIPTION

SERIAL NO.
FROM

NOTES

POTENTIOMETER, 5 K OHMS
METER. BATTERY, PG TRUE CHARGE
STANDOFF, 3-32 X 5/8 HEX NYL
NUT, 1/4-20 HEX NYLOCK SS
RELAY, 36VDC 100A
SWITCH, ROTARY CAM, 4 POS
SWITCH, MOMENTARY, DPDT, WHITE
SWITCH, SPDT P-BUTTON
LIGHT ASM, INDICATOR
KNOB, .90 OD X .25 COLLET
RELAY, 15A 36V MINI
ASM, DC CONV.
SPACER, .25 OD X .171 ID X .25

86400210 Spare Parts List - Commodore Duo

21

Control Panel - Lower - Deluxe

22

86400210 Spare Parts List - Commodore Duo

Control Panel - Lower - Deluxe

REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

86005530
86002010
86008900
86229770
86295570
86273880
86012910
86270850
86255900
86237900
86251360
86007190
86002000
86001920
86001910
86005810
86230080
86250160

1
2
3
1
1
2
1
2
4
2
1
1
1
1
2
2
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES

METER, 12-48 VDC LED HOUR
BOOT, 3/8 CIRCUIT BREAKER
BOOT, SEAL-PUSH BUTTON 7/16-28
BLOCK, SHUNT MOUNT
PANEL, CONTROL
SCR, 8-32 X 1.25 PPHMS
CONTROLLER, I DRIVE
NUT, 8-32 HEX NYLOCK SS
STANDOFF, 6-32 X 5/8 HEX NYL
GASKET, .125 X .37W X 23L
RELAY, 36VDC 100A
SWITCH KEY DPST
BREAKER, 3 AMP
BREAKER, 25A VDC CIRCUIT
BREAKER, 30A 50VDC CIRCUIT
NUT, 1/4-20 HEX NYLOCK SS
BREAKER, 22A 250VAC, 50VDC
PLUG, .875"

86400210 Spare Parts List - Commodore Duo

23

Control Panel - Upper - Deluxe

10

1

9

5

2

3

4
5

7
6
11
13
12
3
8

24

86400210 Spare Parts List - Commodore Duo

Control Panel - Upper - Deluxe

REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13

86006230
86012670
86255900
86005810
86251360
86014690
86257180
86257150
86026010
86242110
86251410
86300140
86254640

1
1
6
4
2
1
1
1
1
1
1
1
2

DESCRIPTION

SERIAL NO.
FROM

NOTES

POTENTIOMETER, 5 K OHMS
METER. BATTERY, PG TRUE CHARGE
STANDOFF, 3-32 X 5/8 HEX NYL
NUT, 1/4-20 HEX NYLOCK SS
RELAY, 36VDC 100A
SWITCH, ROTARY CAM, 4 POS
SWITCH, MOMENTARY, DPDT, WHITE
SWITCH, SPDT P-BUTTON
LIGHT ASM, INDICATOR
KNOB, .90 OD X .25 COLLET
RELAY, 15A 36V MINI
ASM, DC CONV.
SPACER, .25 OD X .171 ID X .25

86400210 Spare Parts List - Commodore Duo

25

Control Panel Mounting

1

2

3

4

26

86400210 Spare Parts List - Commodore Duo

Control Panel Mounting

REF PART NO. QTY
1
2
3
4

86276290
86294250
86072110
86274290

7
7
1
2

DESCRIPTION

SERIAL NO.
FROM

NOTES

SCR, #10 X 3/4 PPHST HI-LO BLK
WASHER, .19 ID X .5 X .09TK BLK
BRKT, BACK, CONTROL PANEL
SCR, 10-32 X 3/8 PPHMS SS

86400210 Spare Parts List - Commodore Duo

27

Cover - Front

1
2

3

8

6

7

28

86400210 Spare Parts List - Commodore Duo

5

4

Cover - Front

REF PART NO. QTY
1
2
3
4
5
6
7
8

86271870
86010630
86270990
86290740
86278390
86006830
86298910
86010650

4
4
2
2
2
2
1
2

DESCRIPTION

SERIAL NO.
FROM

NOTES

NUT, 1/4-20 HEX NYLOCK THIN SS
WASHER, 1/4 ID X 5/8 OD SS
NUT, 10-32 HEX NYLOCK SS
BRKT, FRONT LATCH
SPACER, 1/2" OD X .219 ID X 1/2"
SCR, 10-32 X 1.0 PPHMS
COVER, FRONT, 20 IN
WASHER, #10 X 9/16 OD

86400210 Spare Parts List - Commodore Duo

29

Decals

1

2

4

6
3

3

5

30

86400210 Spare Parts List - Commodore Duo

Decals

REF PART NO. QTY
1
2
3
4
5
6

86395920
86399320
86402600
86014330
86395400
86399420

1
1
2
1
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES

LABEL, BASIC CONTROL
LABEL, EXTRACTORS, BREAKERS
LABEL, COMMODORE, SIDE
LABEL, CHARGER CONNECTION
LABEL, WINDSOR LOGO DOMED
LABEL, SOL FILL, 20 GAL

86400210 Spare Parts List - Commodore Duo

31

Frame - Lower

1

3

4

2

5
6

32

86400210 Spare Parts List - Commodore Duo

Frame - Lower

REF PART NO. QTY
1
2
3
4
5
6

86276780
86010670
86091950
86092570
86271840
86293740

2
8
1
1
8
2

DESCRIPTION

SERIAL NO.
FROM

NOTES

SCR, 5-16-18 X 3/4 HHCS SS
WASHER, 5/16 FLAT SS
BRKT, FRAME, CASTER MNT
FRAME, TRANSAXLE MTG
NUT, 5/16-18 HEX NYLOCK THIN SS
CASTER, 4" SWIVEL, 300# CPCTY

86400210 Spare Parts List - Commodore Duo

33

Frame - Upper

34

86400210 Spare Parts List - Commodore Duo

Frame - Upper

REF PART NO. QTY
1
2
3
4
5
6
7

86012890
86276780
86010670
86279580
86276490
86277460
86279630

1
4
7
2
5
2
2

DESCRIPTION

SERIAL NO.
FROM

NOTES

WELDMENT, FRAME MAIN
SCR, 5/16-18 X 3/4 HHCS SS
WASHER, 5/16 FLAT SS
WASHER, 1/2 X 1" X 1/8" NYLON
SCR, 5/16-18 X 5/8 HHCS SS
SCR, 5/16-18 X 5/8 BSHCS SS
WASHER, .344IDX1.13ODX.09T PLT

86400210 Spare Parts List - Commodore Duo

35

Recovery Tank

36

86400210 Spare Parts List - Commodore Duo

Recovery Tank

REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

86274220
86003340
86246080
86014810
86004010
86199840
86227120
86293240
86002380
86012150
86240130
86292740
86290830
86238460
86270830
86013350
86276490
86372080
86002400
86328980
86089630
86004260

1
1
1
1
1
1
1
1
1
1
1
1
2
2
5
1
7
2
4
1
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES

SCR, 6-32 X 5/8 PPHMS SS
DOME, 13 X 11
LANYARD, 18.0 W/LOOP & EYE
NUT, 6-32 ACORN SS
GASKET, DOME EDGE
FLOAT SCREEN CAGE ASSY
ADAPTER, FLOAT 30 DEG
TUBE ASM, RECOVERY FLOAT
CLAMP, 2.25" WORM GEAR
BRKT, TANK STIFFEN
HOSE, P-TRAP 45 DEG
TANK RECOVERY, TRIMMED
SCR, 5/16-18 X 1.25 SHCS SS
HOOK, STRAP
NUT, 5/16-18 HEX NYLOCK SS
BRKT, RECOVERY HINGE
SCR, 5/16-18 X 5/8 HHCS SS
NUT, 1.5 SLIP JOINT
CLAMP, 2.0" WORM GEAR X .312w
DRAIN CAP ASSEMBLY
TUBE, 1.5 PVC X 24.0
HOSE, 1.5 X 24.0 DRAIN

86400210 Spare Parts List - Commodore Duo

37

Recovery Tank Handle - Basic

11

13
12
5
6

14
15

1

9
8

7

10
17

4

16
1
15

9
8

3
2

38

86400210 Spare Parts List - Commodore Duo

Recovery Tank Handle - Basic

REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

86276490
86277640
86290730
86226740
86010800
86276290
86335690
86010630
86271870
86013990
86335620
86222620
86008650
86291800
86010670
86290850
86010650

3
4
2
4
2
2
1
6
6
1
1
1
2
1
3
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES

SCR, 5/16-18 X 5/8 HHCS SS
SCR, 1/4-20 X 3/4 PTHMS SS
LATCH, FRONT COVER
SPACER, 3/8 X .265 X 1/4 NYL
WASHER, .21D X .500 BLK SS
SCR, #10 X 3/4 PPHST HI-LO BLK
ASSEMBLY, BRKT, FRONT, LEFT
WASHER, 1/4 ID X 5/8 OD SS
NUT, 1/4-20 HEX NYLOCK THIN SS
BRKT, COVER
COVER, ACCESSORY PORT
PIN, 5MM DIA X 85MM L
COTTER, 1/4" RING
ASSEMBLY, BRKT, FRONT, RIGHT
WASHER, 5/16 FLAT SS
SCR, M5 X 20 HHMS SS
WASHER, #10 X 9/16 OD

86400210 Spare Parts List - Commodore Duo

39

Recovery Tank Handle - Deluxe

40

86400210 Spare Parts List - Commodore Duo

Recovery Tank Handle - Deluxe

REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

86276490
86277640
86290730
86226740
86010800
86276290
86335690
86010630
86271870
86294880
86335620
86222620
86008650
86291800
86010670
86290850
86010650
86275470
86224770
86279170
86295160
86278910
86200810
86293920
86295720
86270990
86197520
86217270
86200820
86002400
86240120
86007210
86005580
86197300
86247720
86386620

3
4
2
4
2
2
1
6
6
1
1
1
2
1
3
1
3
2
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES

SCR, 5/16-18 X 5/8 HHCS SS
SCR, 1/4-20 X 3/4 PTHMS SS
LATCH, FRONT COVER
SPACER, 3/8 X .265 X 1/4 NYL
WASHER, .21D X .500 BLK SS
SCR, #10 X 3/4 PPHST HI-LO BLK
ASSEMBLY, BRKT, FRONT, LEFT
WASHER, 1/4 ID X 5/8 OD SS
NUT, 1/4-20 HEX NYLOCK THIN SS
BRKT, ACC PORT COVER
COVER, ACCESSORY PORT
PIN, 5MM DIA X 85MM L
COTTER, 1/4" RING
ASSEMBLY, BRKT, FRONT, RIGHT
WASHER, 5/16 FLAT SS
SCR, M5 X 20 HHMS SS
WASHER, #10 X 9/16 OD
SCR, 10-32 X 5/8 PPHMS SS
SPRING, TORSION
WASHER, #10 X 1.0 FLAT
GASKET, ACCESSORY PORT COVER
WASHER, 3/8 ID X 7/8 OD SS
NIPPLE, 1/8 FPT QD FEM BRASS
BRKT, PRIMER SWITCH
LABEL, PRIMING
NUT, 10.32 HEX NYLOCK SS
HOSEBARB, 1/8MPT X 14 DL
COUPLER, ACC PORT VACUUM
NIPPLE, 1/8FPT QD MALE BRASS
CLAMP, 2.0" WORM GEAR X .312W
HOSE ASM, 1.5 BLK VAC X 5.0
SWITCH, DPDT 3-POSITION ROCKER
NIPPLE, 1/4 FPT QD
BUSHING, 1/8 FPT X 1/4 MPT HEX
NIPPLE, 1/8 CLOSE
WASHER, 3/8 X .630 X .039, DSP

86400210 Spare Parts List - Commodore Duo

41

Solution - Chemical Tanks - Deluxe

8

14

13
12
15

16

2
1
18
11

3

10

17

9

4

3
7

42

6

86400210 Spare Parts List - Commodore Duo

5

Solution - Chemical Tanks - Deluxe

REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

86012760
86001530
86233150
86197980
86011360
86233110
86197910
86295280
86274400
86297610
86019510
86399330
86335930
86335940
86236590
86088670
86233090
86294860

1
2
3
1
1
1
1
2
4
1
1
1
1
1
2
1
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES

STRAINER, 1/2 FPT, 80 MESH
HOSEBARB, 1/2MPT X 1/2 HOSE 90
CLAMP, 3/8 HOSE (D-SLOT)
HOSEBARB, 1/2 MPT X 1.0 90D NY
HOSE, 1.0 ID X 1/8W X 21 CLR
CLAMP, 1.0' WORM GEAR
HOSEBARB, 1/2MPT X 1/2 POLY DL
CAP, STORAGE
SCR, 1/4-20 X 5/8 BHCS
HOSEBARB, 1/4 MPT X 1/4 9D NYL
TANK, INTERIM CHEMICAL
LABEL, CHEMICAL TANKS
CAP, DISPENSING, 8.00 TUBE
CAP, DISPENSING, 6.50 TUBE
FOOT FILTER
TANK, EXTRACT CHEMICAL
CLAMP, 1/4 ID HOSE
BRKT, CHEMICAL TANKS

86400210 Spare Parts List - Commodore Duo

43

Solution Pump

20
28

18
25
13

25

12
11
10
24

1
9

DELUXE PUMP

26
2
7
8

24

7

-A-

3

24
-B- 9

6

5

-C24
4

24
-B11

10
12

29

14

30

15
16

13

31

18

17

19

24

20

21

31

-C-

25

-A-

23
24
BASIC PUMP

44

27

86400210 Spare Parts List - Commodore Duo

22

Solution Pump

REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

86006580
86394990
86012690
86240500
86010670
86276490
86001530
86012760
86005870
86136800
86197940
86006100
86010650
86270990
86197290
86200820
86247720
86197300
86290000
86197730
86197760
86197500
86197980
86011360
86233110
86233150
86233090
86010630
86197910
86240360
86005580
86197300
86247720
86200810

1
1
1
1
2
2
2
1
1
1
4
4
1
1
1
1
1
1
1
1
1
1
1
7
2
1
1
1
1
1
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES

SCR, 1/4-20 X 1/2 PPHMS SS DL
COVER, PUMP
BRKT, PUMP MTG
HOSEBARB, 1/4MPT X 3/8 90D NYL
WASHER, 5/16 FLAT SS
SCR, 5/16-18 X 5/8 HHCS SS
HOSEBARB, 1/2MPT X 1/2 HOSE 90
STRAINER, 1/2 FPT, 80 MESH
O-RING, FILTER SEAL RON-VIK
SCREEN, 80 MESH STRAINER DEEP
HOSEBARB, 3/8MPTX1/2 90D DL
PUMP ASM, 36V ACCESSORY
WASHER, #10 X 9/16 OD
NUT, 10-32 HEX NYLOCK SS
BUSHING, 3/8 MPT X 1/4 FPT HEX
NIPPLE, 1/8NPT QD MALE BRASS
NIPPLE, 1/8 CLOSE
BUSHING, 1/8 FPT X 1/4 MPT HEX
VALVE, BYPASS, 125 PSI ADJ
TEE, 1/4 BRANCH
TEE, 1/4 STREET
HOSEBARB, 1/4MPT X 1/4 DL
HOSEBARB, 1/2 MPT X 1.0 90D NU
HOSE, 1.0 ID X 1/8W X 21 CLR
CLAMP, 1.0" WORM GEAR
CLAMP, 3/8 HOSE (D-SLOT)
CLAMP, 1/4 ID HOSE
WASHER, 1/4 ID X 5/8 OD SS
HOSEBARB, 1/2MPTX1/2POLY DL
HOSEBARB, 1/4 MPT X 1/4 9D DL
NIPPLE, 1/4 FPT QD
BUSHING, 1/8 FPT X 1/4 MPT HEX
NIPPLE, 1/8 CLOSE
NIPPLE, 1/8 FPT QD FEM BRASS

86400210 Spare Parts List - Commodore Duo

45

Solution - Chemical Pump - Deluxe

1

2

12
3
5
-A-C-

4

13

-C-

16

14 13
10

-B-

-B-

15 8

11
-A-

9

17

9

6
7

46

86400210 Spare Parts List - Commodore Duo

Solution - Chemical Pump - Deluxe

REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

86010670
86276490
86295370
86270830
86297820
86274290
86293970
86353090
86295810
86293720
86295290
86293880
86297460
86298040
86264860
86238490
86197400

2
2
1
1
1
2
1
2
2
1
1
1
4
1
1
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES

WASHER, 5/16 FLAT SS
SCR, 5/16-18 X 5/8 HHCS SS
CLAMP, 1-1/4 P CUSHIONED
NUT, 5/16-18 HEX NYLOCK SS
PUMP ASM, CHEMICAL 36VDC
SCR, 10-32 X 3/8 PPHMS SS
BRKT, COVER
SCR, 8-32 X 5/16 PPHMS SS SS
HOSEBARB, 1/8 MPT X 1/8
VALVE, 3-WAY, 36 VDC
ELBOW, SWIVEL, 6MM QC X 1/8 MPT
BRKT, CHEMICAL PUMP
CLAMP, 1/4" NYLON RATCHET
FILTER, INLINE, 1/8 HOSEBARB
ANCHOR, CABLE TIE #8 MOUNT
GROMMET 3/8 ID X 1/8 GROOVE
ELBOW, 1/8 NPT STREET

86400210 Spare Parts List - Commodore Duo

47

Solution - Chemical Valves - Deluxe

2
3

1

7

10
9

6

6

11
6

5
11
8

6

5

12
7

3
4

48

86400210 Spare Parts List - Commodore Duo

Solution - Chemical Valves - Deluxe

REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12

86295260
86273980
86010650
86353090
86197750
86240610
86233090
86247720
86295650
86297830
86013030
86295550

1
4
8
4
2
5
5
2
1
1
2
1

DESCRIPTION

SERIAL NO.
FROM

NOTES

BRACKET, SOLUTION BYPASS
SCR, 10-32 X 3/4 PPHMS SS
WASHER, #10 X 9/16 OD
SCR, 8-32 X 5/16 PPHMS SS
TEE, 1/8 NPT STREET RUN
HOSEBARB, 1/8MPT X 1/4H 90D
CLAMP, 1/4 ID HOSE
NIPPLE, 1/8 CLOSE
CROSS, 1/8 NPT
SWITCH ASM, PRESSURE
VALVE, 36VDC SOLENOID, 1/8 FPT
ORIFICE, SOLUTION BYPASS

86400210 Spare Parts List - Commodore Duo

49

Solution Tank

50

86400210 Spare Parts List - Commodore Duo

Solution Tank

REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

86011820
86011810
86290370
86276760
86006860
86010650
86290830
86238460
86292730
86072200
86010670
86013700
86276490
86276070
86239630
86270830
86006560
86217540
86259410
86290190
86271840
86259910
86276380
86274720
86228990
86011630
86011490
86197040
86295730
86293700
86007020

1
1
2
1
2
2
1
1
1
1
12
1
12
2
1
9
1
1
3
1
1
1
2
1
2
1
1
1
1
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES

GASKET, INLET CAP
RETAINER, INLET CAP
WASHER D, .346 ID X .105T
SCR, 5/16-18 X 1.25 BSHCS SS
SCR, #10 X 1/2 PPHST TYPE B SS
WASHER, #10 X 6/16 OD
SCR, 5/16-18 X 1.25 SHCS SS
HOOK, STRAP
TANK SOLUTION, TRIMMED
BRKT, SOLUTION HINGE
WASHER, 5/16 FLAT SS
WELDMENT, LIFT SLIDE
SCR, 5/16-18 X 5/8 HHCS SS
SCR, 5/16-18 X 3/4 CARRIAGE SS
HINGE, COVER TO TANK
NUT, 5/16-18 HEX NYLOCK SS
SCR, 5/16-18 X 1 HHCS SS NP
COVER, SOLUTION TANK
WASHER, THRUST .51 ID X 1ODX.063
BRKT, PROP ROD CATCH
NUT, 5/16-18 HEX NYLOCK THIN SS
WHEEL, BATTERY TRAY
SCR, 5/16-18 X 1.25 SSSCU
SCR, 5/16-18 X 1.5 HHCS SS
BEARING, FLNGD, .314ID X .502OD
PLATE, PROP ROD
WELDMENT, LIFT SLIDE, STRAINER
NUT, 5/16-18 HEX ACORN PLTD
BRKT, PROP ROD CATCH
SPACER, .75 X .322 ID X .38L
SCR, 5/16-18 X 1.25 HHCS SS NP

86400210 Spare Parts List - Commodore Duo

51

Spray Jets

52

86400210 Spare Parts List - Commodore Duo

Spray Jets

REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

86197400
86233090
86197640
86197750
86227200
86240610
86270830
86010670
86004570
86013200
86012550
86091880
86010820
86296310
86276070
86297030

2
6
4
2
1
2
3
2
4
2
2
1
4
1
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES

ELBOW, 1/8NPT STREET
CLAMP, 1/4 ID HOSE
HOSEBARB, 1/8" FPT X 1/4"
TEE, 1/8 NPT STREET RUN
ADPTR 1/8MPTX1/8FPT BS AD
HOSEBARB, 1/8MPT X 1/4H 90D
NUT, 5/16-18 HEX NYLOCK SS
WASHER, 5/16 FLAT SS
JET BODY
JET, MINI PROMAX 11004
JET, PROMAX 11001
BRKT, JET, DUAL
WASHER, 7/16 X 3/4 X .19 RUBBER
BRACKET, BUMPER ASSY
SCR, 5/16-19 X 3/4 CARRIAGE SS
PLATE, BUMPER SPACER

86400210 Spare Parts List - Commodore Duo

53

Spray Jet Valves - Basic

3
1
6

2

11

4
10

6

10
5

8
6
7

54

9
10

86400210 Spare Parts List - Commodore Duo

Spray Jet Valves - Basic

REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11

86270830
86010670
86197400
86013030
86197750
86197520
86353090
86013070
86014250
86233090
86247720

2
2
1
2
1
3
4
1
1
3
1

DESCRIPTION

SERIAL NO.
FROM

NOTES

NUT, 5/16-18 HEX NYLOCK SS
WASHER, 5/16 FLAT SS
ELBOW, 1/8NPT STREET
VALVE, 36VDC SOLENOID, 1/8 FPT
TEE, 1/8 NPT STREET RUN
HOSEBARB, 1/8MPT X 1/4 DL
SCR, 8-32 X 5/16 PPHMS SS
BRACKET, DUO VALVE MOUNT
ORIFICE, .052 ID, .281 OD
CLAMP, 1/4 ID HOSE
NIPPLE, 1/8 CLOSE

86400210 Spare Parts List - Commodore Duo

55

Spray Jet Valves - Deluxe

3
6
11
10

6

4
10
5
1
2
8

10

7

9

12
13
5

14
15
3

56

86400210 Spare Parts List - Commodore Duo

Spray Jet Valves - Deluxe

REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

86270830
86010670
86197400
86013030
86197750
86197520
86353090
86013070
86240610
86233090
86247720
86295290
86180670
86295300
86227200

2
2
2
2
2
2
4
1
1
3
1
1
1
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES

NUT, 5/16-18 HEX NYLOCK SS
WASHER, 5/16 FLAT SS
ELBOW, 1/8NPT STREET
VALVE, 36VDC SOLENOID, 1/8 FPT
TEE, 1/8 NPT STREET RUN
HOSEBARB, 1/8MPT X 1/4 DL
SCR, 8-32 X 5/16 PPHMS SS
BRACKET, DUO VALVE MOUNT
HOSEBARB, 1/8 MPT X 1/4 HOSE 90D
CLAMP, 1/4 ID HOSE
NIPPLE, 1/8 CLOSE
ELBOW, SWIVEL, 6MM QC C 1/8 MPT
ELL, 1/8 FEMALE NPT, BR
VALVE, CHECK, 1/8 MPT
ADPTR 1/8MPTX1/8FPT BS AD

86400210 Spare Parts List - Commodore Duo

57

Wheel and Drive Assembly

58

86400210 Spare Parts List - Commodore Duo

Wheel and Drive Assembly

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

PART NO. QTY
86315130
86288820
86072100
86270440
86270830
86079600
86316850
86277930
86273750
86277130
86277930
86010780
86278940
86226040
86010670
86177040
86277030

1
1
2
4
2
2
8
2
3
4
2
2
2
4
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES:

TRANSAXLE, 36VDC
BRUSH SET, TRANSAXLE 78434 CCL
BRKT, CABLE GUARD
KEY, 3/16 X 1.75
NUT, 5/16-18 HEX NYLOCK SS
PLATE, TRANSAXLE CONNECTION
COLLAR SET, .50W X .754 ID
SET SCR, 1/4-20 X 3/8 KCP DL
SCR, 1/4-20 X 5/8 HHCS SS NP
SCR, 5/16-18 X 1.00 CARRIAGE SS
SET SCR, 1/4-20 X 3/8 KCP D
WASHER, 1/4 SPLIT LOCK PLTD
WASHER, 1/4 ID X 1-1/4 OD PLTD
WHEEL, 9X1.6, .75IN BORE
WASHER, 5/16 FLAT SS
CLAMP, CABLE 1-1/4 ID 5/16 BLT
SCR, 5/16-18 X 1.25 CARRIAGE SS

86400210 Spare Parts List - Commodore Duo

59

Vacuum Shoe

7

6

19
16
4

17

3

18
19

13

12

13

9 8
14
18
17
10
2

11

1

15
2

5

60

86400210 Spare Parts List - Commodore Duo

Vacuum Shoe

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

PART NO. QTY
86219150
86072170
86276650
86219690
86296540
86003010
86239880
86276070
86010770
86273740
86270830
86093620
86072180
86228920
86093630
86271870
86010630
86259420
86259400

1
2
2
2
2
1
1
8
4
4
8
1
2
4
1
4
8
8
8

DESCRIPTION

SERIAL NO.
FROM

NOTES:

HOSE ASM, 1.5 BLK VAC X 30”
BRKT, VAC LIFT, LONG
SCR, 5/16-18 X 1.5 BSHCS SS
KNOB, 1.5 OD X 5/16-18
VAC SHOE, 13 IN W/WIPER
CUFF, HOSE 1.5 BLK A 2161
HOSE, 1.5 BLK VAC X 22"
SCR, 5/16-18 X 3/4 CARRIAGE SS
WSHR, 7/16IDX1DX.08 FLT SS
SCR, 1/4-20 X 1.5 HHCS
NUT, 5/16-18 HEX NYLOCK SS
PLATE, VAC MOUNT RH
BRKT, VAC LIFT, SHORT
BEARING, .252 ID X .503 OD X 1.0
PLATE, VAC MOUNT LH
NUT, 1/4-20 HEX NYLOCK THIN SS
WSHR, 1/4 ID X 5/8 OD SS
WSHR, THRUST .51IDX1 ODBRO
WASHER, THRUST.51IDX1ODBRO

86400210 Spare Parts List - Commodore Duo

61

Vacuum Shoe

4

5

3

2
1

62

86400210 Spare Parts List - Commodore Duo

6

Vacuum Shoe

REF
1
2
3
4
5
6

PART NO. QTY
86293190
86296520
86310750
86296350
86302700
86296550

3
1
1
1
10
1

DESCRIPTION

SERIAL NO.
FROM

NOTES:

PIN, CLEVIS
WIPER, W/GASKET
ASSEMBLY, GASKETS, VAC SHOE
BUSHING, BRONZE, PM, 15.93 ID
SCR, M6 X 16 PH, SS
VACSHOE, 13 IN

86400210 Spare Parts List - Commodore Duo

63

Vacuum - Basic

64

86400210 Spare Parts List - Commodore Duo

Vacuum - Basic

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

PART NO. QTY
86005810
86010670
86276490
86014640
86270830
86259410
86228840
86006560
86005450
86326980
86010630
86273810
86002400
86012870
86004420
86071890
86071880
86003010
86075330
86004370
86277040
86292630
86006950
86292640
86011640
86279630

3
8
7
1
1
1
1
1
1
3
3
5
1
1
1
1
1
1
1
1
1
3
1
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES:

NUT, 1/4-20 HEX NYLOCK SS
WASHER, 5/16 FLAT SS
SCR, 5/16-18 X 5/8 HHCS SS
BRKT, VAC MOTOR
NUT, 5/16-18 HEX NYLOCK SS
WASHER, THRUST .51 ID X 1 OD .063
BEARING, FLANGED .314 ID X .502 OD
SCR, 5/16-18 X 1 HHCS SS
VAC MOTOR ASM, 36VDC 3 STAGE
BRUSH SET, 24/36V VAC
WASHER, 1/4 ID X 5/8 OD SS
SCR, 1/4-20 X 1 HHCS SS
CLAMP, 2.0" WORM GEAR X .312W
HOSE, 1.5 BLK VAC X 11”
HOSE ASM, 1.5 BLK VAC X 14
BRKT, VACUUM EXHAUST
BRKT, VACUUM JUNCTION
CUFF, HOSE 1.5" BLK A 2161
COUPLER, VACUUM
HOSE ASM, 1.5 BLK VAC X 21
SCR, 5/16-18 X 1/2 HHCS SS NP
NET, CARGO
SCR, 10-32 X 1/2 PPHMS BLK NP
BRKT, CARGO NET
BRKT, PROP ROD PIVOT
WASHER, .344IDX1.13ODX.09T PLT

86400210 Spare Parts List - Commodore Duo

65

Vacuum - Deluxe

66

86400210 Spare Parts List - Commodore Duo

Vacuum - Deluxe

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
-

PART NO. QTY
86276720
86010780
86010630
86003760
86011670
86011760
86011830
86014470
86004420
86075330
86011640
86279630
86276490
86259410
86228840
86006560
86010670
86270830
86277040
86006950
86071890
86292640
86306460
86002400
86297600
86003010
86292630
86258480
86326980

6
6
12
2
1
6
2
1
2
1
1
1
7
1
1
1
8
1
1
3
1
1
1
2
1
1
1
2
-

DESCRIPTION

SERIAL NO.
FROM

NOTES:

SCR, 1/4-20 X 4.25 HHCS GR5 PLTD
WASHER, 1/4 SPLIT LOCK PLTD
WASHER, 1/4 ID X 5/8 OD SS
GASKET, VAC MTR
BRKT, VACUUM, PUMP
SPACER, .38OD X .058W X 3.2L
GASKET, VAC PLATE
PLATE, VACUUM CONTAINMENT
HOSE ASM, 1.5 BLK VAC X 14
COUPLER, VACUUM
BRKT, PROP ROD PIVOT
WASHER, .344ID X 1.13OD X .09T PLT
SCR, 5/16-18 X 5/8 HHCS SS
WASHER, #6 LOCK EXT STAR SS
BEARING, FLANGED .314ID X .502OD
SCR, 5/16-18 X 1 HHCS SS NP
WASHER, 5/16 FLAT SS
NUT, 5/16-18 HEX NYLOCK SS
SCR, 5/16-18 X 1/2 HHCS SS NP
SCR, 10-32 X 1/2 PPHMS BLK NP
BRKT, VACUUM EXHAUST
BRKT, CARGO NET
BRKT, VACUUM JUNCTION C
CLAMP, 2.0" WORM GEAR X .312W
HOSE ASM, 1.50 BLK VAC X 6.5
CUFF, HOSE 1.5" BLK A 2161
NET, CARGO
VAC MOTOR, 36V 5.7 3ST TD
BRUSH SET, 24/36V VAC

86400210 Spare Parts List - Commodore Duo

67

Wiring - Battery - Basic

14

15
16
1A
1B
1C
1D

13

11

20
11

1B
5
A

19

18
2A
12
3

2B

A

4

A
6

9
7
8

10

68

86400210 Spare Parts List - Commodore Duo

Wiring - Battery - Basic

REF

PART NO.

QTY

DESCRIPTION

1A
1B
1C
1D
2A
2B
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

86228410
86228400
86283410
86228430
86014360
86395320
86229740
86274710
86329720
86270920
86010650
86273980
86270990
86013740
86014840
86013060
86260200
86008920
86271910
86010670
OPEN
86256260
86014810
86273950

3
3
3
3
1
1
2
2
2
2
2
2
2
1
2
1
2
6
6
6
1
1
1

BATTERY, 12V, 205AH
BATTERY, 12V, 130AH
BATTERY, 12V, 225AH
BATTERY, 12V AGM 198AH
TRAY BATTERY LINER
TRAY BATTERY LINER, COM DUO BASIC
BLOCK, 3.0 X 3.5 X 4 FOAM
SCR, 6.32 X 1.0 PPHMS
CABLE ASM, BAT. JUMPER
NUT, 6-32 HEX NYLOCK SS
WASHER, #10 X 9/16 OD
SCR, 10-32 X 3/4 PPHMS
NUT, 10-32 HEX NYLOCK SS
PLATE, BACK, BATTERY
WIRE ASM, 27.5 6G RNGXC.TERM
BATT. CBL, ASM 2X24, 50A 6GA
WIRE 4X1425BK 3/8RINGX3/8RING
BOOT, RUBBER TERM. ISOLATOR
NUT, 5/16-18 FLEXLOCK
WASHER, 5/16 FLAT SS
STRAIN RELIEF, BATTERY CABLE
NUT, 6-32 ACORN SS
SCR, 6-32 X 1/2 PPHMS

-

86012860

1

CHARGER 36V 21A 115V C50

-

86293010

1

CHARGER, 36V 21A AGM C50

-

86260370

1

WIRE ASM, CHARGER ADAPTER

86400210 Spare Parts List - Commodore Duo

SERIAL NO.
FROM

NOTES:

NOT SHOWN
FOR WET CELL
BATTERIES
NOT SHOWN
FOR AGM
BATTERIES
CONNECTOR
SB50 TO SB175
ADAPTER

69

Wiring - Battery - Deluxe

70

86400210 Spare Parts List - Commodore Duo

Wiring - Battery - Deluxe

REF

PART NO.

QTY

DESCRIPTION

1A
1B
1C
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

86228410
86283410
86228430
86395330
86229740
86275870
86010650
86005810
86260320
86273980
86270990
86013740
86008760
86260610
86260200
86008920
86271910
86010670
86260230
86233360
86270890
86273980

3
3
3
1
2
2
3
2
2
2
2
1
2
1
2
6
6
6
1
1
1
1

BATTERY, 12V, 195AH
BATTERY, 12V, 215AH
BATTERY, 12V AGM 198AH
TRAY, BATTERY LINER, COM/VOY DUO DLX
BLOCK, 3.0 X 3.5 X 4.0
SCR, 1/4-20 X 1.5 PPHMS SS
WASHER, #10 X 9/16 OD
NUT, 1/4-20 HEX NYLOCK SS
WIRE, 4X40BK CTERM X 5/16 RING
SCR, 10-32 X 3/4 PPHMS
NUT, 10-32 HEX NYLOCK SS
PLATE, BACK, BATTERY
CONN, 175 DCA GRY W/O TERMS
WIRE, 4X25RD CTERM X 3/8RING
WIRE 4X1425BK 3/8RINGX3/8RING
BOOT, RUBBER TERM. ISOLATOR
NUT, 5/16-18 FLEXLOCK
WASHER, 5/16 FLAT SS
WIRE, 4X30 BLK CTERM X 3/8RING
CLAMP, CABLE KIT SY 945
NUT, ACORN 10-32
SCR, 10-32 X 3/4 PPHMS

-

86284090

1

CHARGER 36V 20A 115V C175

-

86000150

1

CHARGER, 36V 21A AGM C175

86400210 Spare Parts List - Commodore Duo

SERIAL NO.
FROM

NOTES:

NOT SHOWN
FOR WET CELL
BATTERIES
NOT SHOWN
FOR AGM
BATTERIES

71

Wiring - Control Panel - Basic

37/RED
40/BLK

49/PNK

43

31/BRN
32/BRN
29/BRN
30/BRN

/LT

34/YLW
31/BRN
33/PUR

36/WHT

50/PNK

38/YLW

6

7

35
/W
-B HT
LU

12/WHT-RED

11/RED
3/GRN

4/WHT-GRN
5/WHT-BLU

30/BRN

53/RED
52/RED
1/YLW
56/YLW
55/BLK
54/BLK
56/YLW
52/RED
23/RED
49/PNK
45/GRN
46/GRN
3/GRN
44/WHT-GRN
4/WHT-GRN

32/BRN

47/BLK
48/WHT
55/BLK
6/WHT-YLW
57/WHT-YLW
53/RED
57/WHT-YLW
28/RED
27RED
51/LT-BLU
2/LT-BLU

48/WHT
12/WHT-RED
50/PNK

6/WHT-YLW

2/BLU
12

1

1

1
2
3

46/GRN
42/LT-BLU
26/RED
51/BLU
36/WHT
25/RED
41/RED

9/BLK

10/WHT
4
5
6

2

7
8

19/RED
22/RED

9
10
11
12

24/WHT-RED
16/RED

39/BLK
13/RED

TRACTION
25A

MAIN
3A

40/BLK

14/BLK

13/RED

8/RED

VACUUM
30A

KEY
SWITCH

13
14
15
16

41/RED
E-STOP
BRUSH
22A

1

1/YLW

26/RED
42/BLU

28/RED

17
18

1

18/BLK

15/RED

21/WHT-RED
88868

19
20

20/RED
37/RED
22/RED
25/RED
27/RED
15/RED
58/BLK
59/BLK

20/RED
11/RED
5/WHT-BLU

7/BLK

8/RED

52/RED, 53/RED
1/YLW, 56/YLW
55/BLK
6/WHT-YLW,
57/WHT-YLW
54/BLK, 55/BLK
56/YLW
53/RED
57/WHT-YLW
23/RED, 52/RED
49/PNK
28/RED
27/RED
45/GRN
3/GRN, 46/GRN
51/BLU
2/BLU
NOT USED
NOT USED
NOT USED
NOT USED

2

7/BLK
14/BLK
17/BLK
18/BLK
47/BLK
39/BLK
54/BLK
58/BLK

19/RED

21/WHT-RED
35/WHT
43/LT-BLU
38/YLW

24/WHT-RED
34/YLW
29/BRN

33/PUR
16/RED
17/BLK
10/WHT

44/WHT-GRN

9/BLK

PG DRIVES
I-DRIVE

I

49/PNK

50/PNK

F

45/GRN

1

E

43/LT-BLU
59/BLK

1
2

72

INDICATES OPTIONAL
EQUIPMENT

86400210 Spare Parts List - Commodore Duo

35/WHT

Wiring - Control Panel - Basic

REF
1
2
3

PART NO. QTY
86261210
86261250
86013210

3
2
1

DESCRIPTION

SERIAL NO.
FROM

NOTES:

DIODE ASM, 76008 X 76008
DIODE ASM, FAST RECOVERY
HARNESS BASIC EXTRACTOR PANEL

86400210 Spare Parts List - Commodore Duo

73

Wiring - Control Panel - Deluxe

74

86400210 Spare Parts List - Commodore Duo

Wiring - Control Panel - Deluxe

REF
1
2
3

PART NO. QTY
86261210
86261250
86295170

4
3
1

DESCRIPTION

SERIAL NO.
FROM

NOTES:

DIODE ASM, 76008 X 76008
DIODE ASM, FAST RECOVERY
HARNESS, DELUXE EXTRACT PANEL

86400210 Spare Parts List - Commodore Duo

75

Wiring - Main Harness - Basic

76

86400210 Spare Parts List - Commodore Duo

Wiring - Main Harness - Deluxe

86400210 Spare Parts List - Commodore Duo

77

Wiring Diagram - Basic

40/BLK

35/WHT
43/LT-BLU

12/WHT-RED

22/RED

24/WHT-RED

86269300
PRV 88868

KEY
SWITCH

16/RED
EMERGENCY
STOP

17/BLK
46/GRN
4/WHT-GRN
51/BLU
41/RED

44/WHT-GRN
10/WHT
9/BLK

42/BLU

25/RED

35/WHT
24/WHT-RED

26/RED
25/RED

37/RED

44/WHT-GRN

43/LT-BLU

34/YLW
33/PUR

86261210
PRV 29204

86261250
PRV 29273

15/RED

16/RED

TRACTION
25A

BRUSH
RELAY
22/RED
23/RED
86261210
PRV 29204
18/BLK
15/RED

26/RED

8/RED
BRUSH
22A

86261250
PRV 29273
19/RED

28/RED

13/RED

VAC
MOTOR
30A

59/BLK

29/BRN

8.601-484.0

27/RED
38/YLW

21/WHT-RED

MAIN
3A

45/GRN

21/WHT-RED

20/RED

19/RED
86261210
PRV 29204

47/BLK

5/WHT-BLU
11/RED
39/BLK
18/BLK

7BLK
14/BLK
54/BLK
58/BLK

17/BLK
8.601-484.0

INDICATES OPTIONAL
EQUIPMENT

78

86400210 Spare Parts List - Commodore Duo

14/BLK

13/RED

VACUUM 1

14/BLK

2 PIN
PACKARD
13/RED

7BLK

8/RED

4/WHT-GRN
50/PNK

PUMP
SWITCH

7BLK

8/RED

4/WHT-GRN

2/BLU

11/RED

5/WHT-BLU
3/GRN
5/WHT-BLU
3/GRN

2/BLU

11/RED

48/WHT

42/BLU

37/RED

50/PNK

PUMP RUN
LIGHT
47/BLK

39/BLK

48/WHT

NC
COM NO

49/PNK

38/YLW

NC

36/WHT

41/RED

COM NO

12/WHT-RED

6/WHT-YLW
1/YLW

9/BLK

10/WHT
30/BRN

32/BRN

29/BRN
30/BRN

31/BRN
34/YLW

REVERSE
SWITCH

17
18

19
20

40/BLK

33/PUR

31/BRN
32/BRN

THROTTLE
POT

CAM SWITCH 53/RED
55/BLK 3
1 52/RED
6/WHT-YLW 4
56/YLW
2
55/BLK
53/RED 7
54/BLK
5
56/YLW
57/WHT-YLW 8
6
1/YLW
52/RED
27/RED 11
9
23/RED
28/RED 12
10
49/PNK
51/BLU 15
45/GRN
13
46/GRN
2/BLU 16
14
3/GRN

HANDLE
SWITCH

BRUSH

2 PIN
PACKARD

12 PIN DEUTSCH

2 PIN
PACKARD

HANDLE
SWITCH

12/WHT-RED

6/WHT-YLW
1/YLW

9/BLK

10/RED

LIGHT
DEEP
SOLUTION
JET
JET
PUMP SOLENOID SOLENOID

DECK LIFT
ACTUATOR

TRACTION

Wiring Diagram - Deluxe

86400210 Spare Parts List - Commodore Duo

79

Hose Diagram - Basic

SOLUTION TANK

ACCESSORY
PORT
86282320 (49")
PRV NO. 39710

86240280 (8")
PRV NO. 39711

86290860 (51")

BYPASS
VALVE

STRAINER
FILTER
SOLUTION
PUMP

86281310 (8.8")
PRV NO. 39326

ORIFICE
RESTRICTOR

86280760 (6")
PRV NO. 151-47B
86290870 (10")

VALVE

VALVE

86280760 (6")
PRV NO. 151-47B
86290870 (10")
JETS

SPRAY IN INTERIM "A" MODE
AND
SPRAY IN EXTRACT "B" MODE

80

SPRAY IN EXTRACT "B" MODE

86400210 Spare Parts List - Commodore Duo

Hose Diagram - Deluxe

86400210 Spare Parts List - Commodore Duo

81

Notes:

82

86400210 Spare Parts List - Commodore Duo

Options

OPTIONS

83

Battery Cart

1
2
3
6

8
22

4

5
1

7

2
9

10

11
1
12

19

16
21
8
2
6

BATTERY CART
LATCH LINKAGE ASEMBLY

20

3
13
18

15
1
13
14
17
1
16

BATTERY CART
LATCH ASEMBLY

84

86400210 Spare Parts List - Commodore Duo

Battery Cart

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

PART NO. QTY
86270830
86010670
86228840
86259410
86068490
86259400
86277470
86274910
86004070
86076600
86276650
86276950
86078890
86232590
86199430
86005810
86276070
86276330
86292880
86254290
86006930
86255060

29
6
5
1
1
13
1
5
2
2
4
3
4
2
2
7
16
4
1
2
2
1

DESCRIPTION

SERIAL NO.
FROM

NOTES:

NUT, 5/16-18 HEX NYLOCK SS
WASHER, 5/16 FLAT SS
BEARING, FLANGED .314 ID X .502 OD
WASHER, THRUST .51 ID X 1 OD X .063
BRKT, TRAY CATCH
WASHER, THRUST .51 ID X 1 OD BRP
SCR, 5/16-18 X1.5 CARRIAGE SS
SCR, 5/16-18 X 1.25HHCS GR5PLT
GRIP, POLISHER HANDLE
HANDLE, BATTERY CART
SCR, 5/16-18 X 1.5 BSHCS SS
SCR, 1/4-20 X 3/4 CARRIAGE SS
PLATE, CASTER SPACER
CASTER, 4" HARD RUBBER RIGID
CASTER SWIVEL 4" 250# CPCTY
NUT, 1/4-20 HEX NYLOCK SS
SCR, 5/16-18 X 3/4 CARRIAGE SS
SCR, 1/4-20 X 1.25 CARRIAGE BZ
HOUSING, BATTERY CART
SPACER, 10OD X .343 ID, .5 LG
SCR, 5/16-18 X 1.00 BSHCS SS
SPRING, EXT .43D X 2.50L X .047W

86400210 Spare Parts List - Commodore Duo

85

Battery Cart - Latch and Latch Linkage

1
2

6
3

4
LATCH LINKAGE
5

8
17
9

7

10

16
15
10
14

11
LATCH

12
13

86

86400210 Spare Parts List - Commodore Duo

Battery Cart - Latch and Latch Linkage

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

PART NO. QTY
86008860
86292870
86292860
86008670
86292850
86249060
86298200
86273820
86010630
86259400
86259420
86228900
86005810
86011270
86275460
86292980
86255060

1
1
1
2
1
1
4
2
2
6
2
2
2
1
4
2
1

DESCRIPTION

SERIAL NO.
FROM

NOTES:

PIN, CLEVIS 3/8 X 5.5 PLTD
BRKT, PEDAL, BATTERY CART
PEDAL, BATTERY CART
COTTER, 3/8" RING
LINKAGE, LATCH, BATTERY CART
PIN, CLEVIS 3/8 X 4.63 PLTD
STANDOFF, .43 OD, 1/4-20 X .75 L
SCR, 1/4-20 X 1.25 HHCS SS
WASHER, 1/4 ID X 5/8 OD SS
WASHER, THRUST .51 ID X 1 OD BRO
WASHER, THRUST .51 ID X 1 OD BRO
BEARING FLANGED, .252 ID X .503 OD
NUT, 1/4-20 HEX NYLOCK SS
COVER, LATCH, BATTERY CART
SCR, 1/4-20 X 3/4 BHCS BLK
LATCH, BATTERY CART
SPRING, EXT .43D X 2.50L X .047W

86400210 Spare Parts List - Commodore Duo

87

Battery Cart - Tray

5

6

4

1
2
3

88

86400210 Spare Parts List - Commodore Duo

Battery Cart - Tray

REF
1
2
3
4
5
6

PART NO. QTY
86005810
86278150
86281060
86275870
86008760
86011530

10
8
8
2
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES:

NUT, 1/4-20 HEX NYLOCK SS
SHOULDER BOLT, 5/16 OD X 1.0 L
WHEEL, BATTERY TRAY
SCR, 1/4-20 X 1.5" PPHMS SS
CONN, 175 DCS GRY W/O TERMS
BATTERY TRAY, WELDMENT

86400210 Spare Parts List - Commodore Duo

89

Battery Exchange Option

1

2
1
3
2
4

6
7

8
5

11
12

9
10

90

86400210 Spare Parts List - Commodore Duo

Battery Exchange Option

REF
1
2
3
4
5
6
7
8
9
10
11
12

PART NO. QTY
86276780
86010670
86290220
86011300
86011280
86278150
86290510
86292830
86292820
86290500
86292840
86226780

8
8
1
1
1
2
4
1
1
2
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES:

SCR, 5/16-18 X 3/4 HHCS SS
WASHER, 5/16 FLAT SS
PLATE, OPTION, CART LATCH
GUIDE, BATTERY TRAY, RIGHT
GUIDE, BATTERY TRAY, LEFT
SHOULDER BOLT, 5/16 OD X 1.0 L
WASHER, THRUST .315 ID X .63 T
LATCH, TRAY STOP, RIGHT
COVER, LATCH, CART
SPRING, COMP .48OD .88L .063W
LATCH, TRAY STOP, LEFT
SPRING, EXT .44D X 2.25L X .054W

86400210 Spare Parts List - Commodore Duo

91

Emergency Stop - Option

1

92

86400210 Spare Parts List - Commodore Duo

Emergency Stop - Option

REF
1
-

PART NO. QTY
86007180
86299300

1
1

DESCRIPTION
SWITCH, EMERGENCY STOP
WIRE, 16" RED/18 STRIPX STRIP

86400210 Spare Parts List - Commodore Duo

SERIAL NO.
FROM

NOTES:
NOT SHOWN

93

Serial Number

REF. NO.
MODEL: SERIAL #:
1
10086120000707, 10086140000340, 10086160000007, 10086180000023

94

86400210 Spare Parts List - Commodore Duo

Notes

86400210 Spare Parts List - Commodore Duo

95



---

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Modify Date                     : 2016:12:07 08:20:25-07:00
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Metadata Date                   : 2016:12:07 08:20:25-07:00
Format                          : application/pdf
Title                           : 8-640-020-0-Operators-Manual-Commodore-DUO.book
Creator                         : us1mgerhart
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