TRANE Package Units(both Units Combined) Manual L0905303
User Manual: TRANE TRANE Package Units(both units combined) Manual TRANE Package Units(both units combined) Owner's Manual, TRANE Package Units(both units combined) installation guides
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I 18-BB23D2-2 TALLATfO P TI T A CE ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES Manufactured Housing Single Package Heat Pump 2-112- 3-1/2 Ton Model: WCM030F1 WCM036F1 WCM042F1 llVlPORTANT--This Document is customer property and is to remain with this unit. Please return to service information All phases of this installation must comply with the NATIONAL, STATE & LOCAL CODES. tion must conform with National Electric Code ==ANSVNFPA 70 or "LATEST REVISION." Since the manufacturer has a policy of continuous product and product data improvement, it reserves the right to change design and specification without notice. © 2001 American Standard Inc. All rights reserved pack upon compl etion of work. In the absence of local codes, the installa- Dwg. No. 31X730378 P01 GENERAL iNFORMATiON IMPORTANT: Read this entire manual before beginning lation procedures. instal= SAFETY NOTICE. THIS INFORMATION IS INTENDED FOR USE BY INDIVIDUALS POSSESSING ADEQUATE BACKGROUNDS OF ELECTRICAL AND MECHANICAL EXPERIENCE. ANY ATTEMPT TO REPAIR A CENTRAL AIR CONDITIONING PRODUCT MAY RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE. THE MANUFACTURER OR SELLER CANNOT BE RESPONSIBLE FOR THE INTERPRETATION OF THIS INFORMATION, NOR CAN IT ASSUME LIABILITY IN CONNECTION WITH ITS USE. BEFORE STARTING THE COMPRESSOR, THE CRANKCASE HEATER SHOULD BE ENERGIZED FOR EIGHT HOURS Read this manual carefully before attempting to install, operate, or perform maintenance on this unit. Installation and maintenance should be performed by qualified service technicians only. NOTE: "Warnings" and "Cautions" appear at appropriate places in this manual Your personal safety and the proper operation of this air conditioning product require that you follow them carefully. The manufacturer assumes no fiabifity for installations or servicing performed by unquafified personnel. iNSPECTION IMPORTANT: RECONNECT ALL GROUNDING DEVICES. ALL PARTS OF THIS PRODUCT CAPABLE OF CONDUCTING ELECTICAL CURRENT ARE GROUNDED. IF GROUNDING WIRES, SCREWS, STRAPS, CLIPS NUTS OR WASHERS USED TO COMPLETE A PATH TO GROUND ARE REMOVED FOR SERVICE. THEY MUST BE RETURNED TOTHIER ORIGINAL POSITION AND PROPERLY FASTENED. IMPORTANT: ALL POWER LEGS MAY NOT BE BROKEN BY CONTACTORS. SEE WIRING DIAGRAM ON UNIT CONTROL BOX COVER. 1. Check for damage after the unit is unloaded. Report promptly, to the carrier, any damage found to the unit. Do not drop the unit. 2. Check the unit's nameplate to determine if the unit is correct for the intended application. The power supply must be adequate for both the unit and all accessories. 3. Check to be sure the refrigerant charge has been retained during shipment. The 1/4" flare pressure taps are located by the furnace compartment access panel. LOCATIONS AND RECOMMENDATIONS Installation of the unit should conform to local building codes or, in the absence of local codes, to the ANSl/NFPA No. 70-1987 National Electrical Code or "Latest Revision." Canadian installations must conform to CSA and local codes. • Avoid locating the unit where snow drifts. This will reduce the times when it is necessary to remove snow from around the unit. Snow accumulations should be removed from the sides of the unit for best efficiency. Select a location that will permit unobstructed airflow into the condenser coil and away from the fan discharge and permit unobstructed service access into the compressor compartment. Suggested airflow clearances and service clearances are given in Figures 1 and 2. • Consider installing a snow drift barrier around the unit. This will prevent a build up of snow on the sides of the unit. The barrier should be of sufficient distance from the unit to prevent restriction of airflow to and from the unit. • Select a location that will permit unobstructed airflow into the outdoor coil and away from the fan discharge. The discharge air from the outdoor fan must be unrestricted for a minimum of three (3) feet above the unit. Any reduction of the unit clearances recommended may result in condenser coil starvation or the recirculation of warm condenser air. Actual clearances which are inadequate should be reviewed with a local sales representative. If the unit is located under an overhang, provisions must be made to deflect the warm discharge air from under the overhang. See Figures 1 and 2. The unit must also be situated to permit easy and unrestricted access for service. • Locate the unit so that the water vapor discharges upward during the defrost cycle and does not condense on windows and fog them or cause icicles to form on the roof overhangs. • Elevation minimums must be observed for drain line "trap" and ventilation to the under side of the unit. • All duct work inside the structure should be adequately insulated. • All duct work outside of the structure must be insulated and weatherproofed in accordance with local codes. If supplementary heat is added, the duct connectors should be of a flame retardant material. • Install internal accessories to the unit at the shop if practical. • Position the unit so roof-run-off water does not pour directly onto the unit. • Access and service clearances for the unit must be given careful consideration when locating the duct entrance openings. Figure 1 provides unit dimensions. • CAUTION MUST ALWAYS BE TAKEN TO AVOID PERSONAL INJURIES AND/OR DAMAGE TO THE EQUIPMENT. • All fabricated outdoor ducts should be as short as possible. • In locations with deep snows raise the unit a minimum of 12 inches off the deck, slab, or pad. This will reduce the chance of the coil being blocked snow. The water that occurs during the defrost cycle has a better chance of flowing from the vicinity of the unit. Page 2 • Be sure the hole(s) in the structure is large enough to accommodate the ducts and the insulation surrounding them. See Figure 1. Dwg. No.21X730378 P01 • For outdoor, ground level applications the unit must be mounted on a solid, level foundation that is not adjoined to the structure because sound and vibration may otherwise be transmitted to the structure. • Field supplied mounting pads should be used beneath the unit to prevent transmission of vibration to the occupied structure. •Select a location that will minimize the length of the supply and return ducts. •Select a location where external water drainage cannot collect around the unit. • Give consideration to shade, appearance, and noise. CLEARANCES The recommended clearances for single-unit installations are illustrated in Figures 1 and 2. These minimum requirements are not only an important consideration when determining unit placement, but they are also essential to ensure adequate serviceability, maximum capacity, and peak operating efficiency. Any reduction of the unit clearances indicated in this illustration may result in condenser coil starvation, or the recirculation of warm condenser air. INSTALLATION GROUND LEVEL-- HORIZONTAL UNITS For ground level installations, the unit should be positioned on a pad the size of the unit or larger. The unit must be level on the pad. The pad must not come in contact with the structure. Be sure the outdoor portion of the supply and return air ducts are as short as possible. Proceed with the installation as follows: 1. Place the unit on the pad and the provided. 2. Attach the supply and return air ducts to the unit. 3. Insulate any ductwork outside of the structure with at least 2 inches of insulation and weatherproof. There must be a weatherproof seal where the duct enters the structure. 4. Complete the installation according to the instructions following sections of this manual. in the five (5) rubber isolators DUCTWORK All conditioned air ductwork should be insulated to minimize heating and cooling duct losses. Use a minimum of two (2) inches of insulation with a vapor barrier. The outside ductwork must be weatherproofed between the unit and the building. When attaching ductwork to a horizontal unit, provide a flexible watertight connection to prevent noise transmission from the unit to the ducts. The flexible connection must be indoors and made out of heavy canvas. I I NOTE: Do not draw the canvas taut between the solid ducts. II FILTER INSTALLATION TABLE AIR FILTERS Filters are to be used with the WCM030-042F heating/cooling units. The basic unit does not havefilters in it. However, afilter frame accessory is offered that will allow filters to be installed within the unit. Otherwise a filter rack must be installed by the installer in the duct work. Affix the filter label supplied with the unit adjacent to the filter area. Dwg. No. 31X730378 P01 UNIT NOMINAL 1 FILTER* FILTER WCM030F CFM 1000 (Sq Ft) SIZE RESISTANCE 3.33 0.05 WCM036F 1200 4.00 0.05 WCM042F 1400 4.67 0.05 *Filters must be installed in the return air system. The above square footages are based on 300 F.P.M. face velocity. If permanent filters are used, size per mfg. recommendation with clear resistance of 0.05"WC. Page 3 DiMENSiONAL (_ WCIV1030-042F OUTLINE CORNER MODEL - REAR WEIGHT (LBS) UNIT WEIGHT W1 W2 W3 W4 WCMO30F 77 65 89 105 336 WCMO36F 97 76 85 108 366 WCMO42F 94 73 80 104 351 Page 4 DATA A 55-1/4 B 36 C 29-3/16 D E F 12 17-1/8 12-5/16 12 17-1/8 12-5/16 14 17-1/4 11-3/16 G H J 20-13/16 10-1/16 17 19 18-13/16 K 25-5/16 24-3/16 24 Dwg. No.21X730378 P01 DiMENSiONAL WCIVI030-042F HOLE (UNIT FOR 1/2" CONTROL CONDUIT WIRES) OUTLINE DATA - FRONT -- CONDENSER CONTROL ACCESS BOX PANEL ACCESS PANEL 729945 RECOMMENDED AREA ONLY TCCO42F, WCCO60F COIL COIL IN THIS ON WCC050 & -056F, WCCO42F, WCCO48F & SERVICE CLEARANCE BACK 6.0" LEFT SIDE 30.0" RIGHT SIDE 24.0" FRONT SIDE 30.0" MODEL A B WCMO30F WCMO36F WCMO42F 55=1/4 36 Dwg. No. 31X730378 P01 C 29=3/16 D E 12=1 5/16 4=7/8 F KNOCKOUTS FOR 3/4" AND1=1/4" CONDUIT Page 5 CONDENSATE DRAIN PiPiNG A 3/4-inch female NPT condensate drain connection is provided on the evaporator access panel end of the unit. See Figure 4. Provide atrap and fill it with water before starting the unit to avoid air from being drawn through. Follow local codes and standard piping practices when running the drain line. Pitch the line downward away from the unit. Avoid long horizontal runs. See Figure 3. ® 1-1/2"MIN. NOTE: Do not use reducing fittings in the drain lines. The condensate drain must be: • Made of 3/4" pipe size. • Pitched 1/4" per foot to provide free drainage to convenient drain system, 3/4"PVC OR COPPER TUBING AND FITTINGS • Trapped. • Must not be connected to closed drain system. ELECTRICAL ELECTRICAL Electrical wiring local codes or, Electrical Code ELECTRICAL CONNECTIONS and grounding must be installed in accordance with in the absence of local codes, with the National ANSI/NFPA 70, Latest Revision. POWER It is important that proper electrical power be available for the unit. Voltage variation should remain within the limits stamped on the unit nameplate. DISCONNECT SWITCH Provide an approved weather-proof disconnect either on the side of the unit or within close proximity and within sight of the unit. OVER CURRENT PROTECTION The branch circuit feeding the unit must be protected as shown on the unit rating plate. POWER WIRING The power supply lines must be run in weathertight conduit to the disconnect and into the bottom of the unit control box. Provide strain relief for all conduit with suitable connectors. Provide flexible conduit supports whenever vibration transmission may cause a noise problem within the building structure. Be sure all connections are made tight. See Figure 4. NOTES: For branch circu# wiring (main power supply to unit disconnect), wire size for the length of run should be determined using the circu# ampacity found on the unit nameplate and the N.E.C. For more than 3 conductors in a raceway or cable, see the N.E.C. for derating the ampacity of each conductor. GROUNDING: THE UNIT MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR THE NATIONAL ELECTRIC CODE. Page 6 WIRING NOTE: Ground the unit diagram for location. internally as provided. See wiring CONTROL WIRING (CLASS II) Low voltage control wiring should not be run in conduit with power wiring unless Class 1 wire of proper voltage rating is used. Route the thermostat cable or equivalent single leads of No. 18 AWG colored wire from the thermostat subbase terminals through the rubber gromment on the unit. See Figure 2 for the control entry location. Make connections as shown on the unit wiring diagram and in Figure 4. Do not short thermostat transformer. wires since this will damage the control Recommended wire sizes and lengths for installing the unit thermostat are provided in Table 2. The total resistance of these low voltage wires must not exceed one (1) ohm. Any resistance in excess of 1 ohm may cause the control to malfunction because of the excessive voltage drop. TABLE 2 WIRE SIZE 18 MAXIMUM LENTGH 75 16 125 14 200 THERMOSTAT (Ft) HEAT ANTICIPATOR The thermostat heat anticipators should be set to equal the amperage draw of the Wl thermostat circuit. IMPORTANT: Upon completion of wiring check all electrical connections, including factory wiring within the unit. Make sure all connections are tight. Replace and secure all electrical box covers and access doors before leaving the unit or turning on the power to the unit. Dwg. No.21X730378 P01 After all electrical wiring is complete, set the thermostat system switch in the OFF position so that the compressor will not run and then apply power by closing the system main disconnect switch. This will activate the compressor sump heat. Do not change the @ WCM-F PACKAGED HEAr UNII Thermostat System Switch until power has been applied long enough to evaporate any liquid R-22 in the compressor. It is recommended that the sump heater be energized for eight (8) hours prior to starting. FIELD WIRING PUMP CONTROl UN} DIAGRAM r BOX I I I _ NIl I R 1AR I A] I I I I I I I EAT POLARIZ:D P UG El CTR HEALER CONTROl BOX I I I _ Ab I 44A(YI ) Y I COMPRESSOR 41A{BR) Wll IST STAGE ELECTRIC C I_EAT ............................................................................................ 41C(BR) W2 2ND STAGE EIECTRIG HEAT I %, ...................... I 55A(RD) R I ............. _........................................................ _: 48A(BR) I I DI UN T LOW VOLTAGE ...... CONIROI '1' SIGNA __lwx21o iI R PH POWER YP 5 PH POWER UNI] FIG. ROS AREA I CA k RMOSIA 5Pb POWER HEATER 1 S NG E POWER EN]RY ACC[ SSORY CONNF C] IONS NOTES: BOX UNIT CONTROL 1 FUSED DISCONNECT SIZE, POWER COMPLY WITH CODES WIRING 2 BE SURE WITH 3 LOW VOLTAGE POWER WIRING 4 SEE HEATER ....... I SEE UNIT AND 6 IF ELECTRIC ASSOCIATED HEATER HEATER POWER MINIMUM FOR CURRENT DIAGRAM AND GROUNDING EQUIPMENT OF EQUIPMENT AND HEATER MUST NAMEPLATE CONDUCTOR, RATING Fore ELECTRICAL OF HEATER USED CONNECTION DETAILS, ACCESSORY IS NOT INSTALLED OMIT THE WIRES AND THE 'W' AND 'X2' THERMOSTAT ELECTRIC WIRES, HEATER, CONNECTION OF THE OUTDOOR THERMOSTAT ACCESSORY UNIT CONNECTION DETAILS REFER TO THE OTHER FIGURES 8 THE 41A(B,_) WIRE IS FIRST STAGE ELECTRIC HEAT, IF THE ELECTRIC HEATER ACCESSORY HAS TWO HEATING STAGES THE 41C(BR) WIRE IS SECOND STAGE ELECTRIC HEAT, 9 WHEN THE BAYECON054A OR -055A ECONOMIZER IS INSTALLED THE BAYRLAY003 RELAY ACCESSORY KIT IS REQUIRED TO INTERFACE THE ECONOMIZER TO THE HEAT PUMP FOR PROPER SYSTEM OPERATION WHEN THE BAYECON054B OR 055B OR 073A ECONOMIZER IS INSTALLED, THE BAYRLAY004A RELAY ACCESSORY KIT IS REQUIRED TO INTERFACE THE ECONOMIZER TO THE HEAT PUMP Fore PROPER SYSTEM OPERATION .... VOLTAGE AREA UNIT LOW ,__ 5 AGREES TO BE 18 AWG NAMEPLATE 7 FIG 3 DEMONSTRATES ONLY FOR FURTHER 1'1q I 11 SUPPLY 10 THE BAYSTAT033A OUTDOOR THERMOSTAT AND A RELAY APPLICATION THERMOSTAT ACCESSORY KIT CONTAINS A THE RELAY IS NOT REQUIRED TO BE USED IN THIS W IR GROUND 5 pl POWER SINGLE ENTRY F O. POWER 5 C)U DOOR ACC'::SSORY TII RMOSIA CONN CIIONS INIER COMPONEN1 ............... __ WIRE Dwg. No. 31X730378 P01 WIRING 24V, _ FACTORY L_NE V.j W_RING 24V, L_NE V. } F}ELD W_RING COLOR DESIGNATION ABBR COLOR ABBR BK BLACK PR B[ BlUE RD COLOR RE:{} BR BROWN WR WHITE OR GREEN YL YELLOW OR ORANGE PURPLE Page 7 START-. UP PRE-START QUICK CHECKLIST • Is the unit properly located and level with the proper clearance? • Is the duct work correctly sized, run, taped, insulated, and weatherproofed with proper unit arrangement. See Ductwork Installation section. To start the unit in the cooling mode, set the thermostat system switch to COOL and move the thermostat COOL indicator to a setting below room temperature. The condenser (outdoor) fan motor compressor and evaporator (indoor) fan motor will operate automatically. • Is the condensate line properly sized, run, trapped, and pitched? OPERATING • Is the filter of the correct size and number? Is it clean and in place? • Is the wiring properly sized and run according to the unit wiring diagram? • Are all the wiring connections, including those in the unit, tight? • Has the unit been properly grounded and fused with the recommended fuse size? See Wiring Data. • Is the thermostat level, correctly wired, well located, and set for the proper heat anticipation? • Have the air conditioning systems been checked at the service ports for charge and leak tested if necessary? • Do the condenser fan and indoor blower turn free without rubbing, and are they tight on the shafts? NOTE: Do not use the pressures from the unit's SERVICE FACTS to determine the unit refrigerant charge. The correct charge is shown on the unit nameplate. To charge the system accurately, weigh in tlhe charge according to the unit nameplate. VOLTAGE With the compressor operating, check the line voltage at the unit. The voltage should be within the range shown on the unit nameplate. If Iowvoltage is encountered, check the size and length of the supply line from the main disconnect to the unit. The line may be undersized for the length of the run. COOLING • Has the indoor blower speed been determined and the proper speed been set? See the Unit Wiring Diagram. • Has all work been done in accordance with applicable local and national codes? • Are all covers and access panels in place to prevent air loss and safety hazards? STARTING THE UNiT iN THE COOLING MODE CAUTION: Before starting the system on the cooling cycle, turn the thermostat switch to OFF and close the unit disconnect switch. This procedure energizes the compressor crankcase heater, vaporizing any liquid refrigerant in the crankcase. This is a precaution against foaming at startup which could damage the compressor bearings. Allow the heater to operate a minimum of eight (8) hours. NOTE: See the section on "Sequence of Operation" for a description of the cooling operating sequence. Page 8 PRESSURES After the unit has operated in the cooling mode for a short period of time, install pressure gauges on the gauge ports of the discharge and suction line valves. Check the suction and discharge pressures and compare them to the normal operating pressures provided in the unit's SERVICE FACTS. SHUT DOWN Place the system selector in the OFF position or reset thermostat at a setting above room temperature. Do not de-energize the main power disconnect except when unit it to be serviced. Power is required to keep the heat pump compressor warm and boil off refrigerant in the compressor. STARTING THE UNIT iN THE HEATING MODE NOTE: See the section on "Sequence of Operation" for a description of the heat pump heating operating sequence. Check to make sure all grilles an registers are open an all unit access doors are closed before start-up. Slowly set the thermostat above tom temperature until achieving a first stage call for heat and place the fan switch in the AUTO or ON position. HEATING SHUT=DOWN Place the system selector switch at OFF or place the heating selector lever at a setting below room temperature. Dwg. No.21X730378 P01 SEQUENCE OF OPERATION Heat Pump -- General Heating Operation of the unit heating and cooling cycles is automatic when the system is in the HEAT or COOL functions. (The optional automatic changeover thermostat, when in the AUTO position, automatically changes to heat or cool with an appropriate room temperature change.) The fan switch can be placed in the ON position, causing continuous indoor fan operation. The fan switch may also be placed in the AUTO position causing fan operation to coincide with heating or cooling run cycles. The thermostat heating switch (TSH-1) closes completing the 24 volt circuit from terminal "R" to terminal "Y" energizing the compressor contactor and to terminal "G" to energize the fan relay (F). When (TSH-1) closes, the heat anticipator (HA)is energized. (The heat anticipator provides heat to the thermostat bimetal during operation of the heat pump or resistance heat cycle. The switchover valve (SO) is not energized due to the voltage drop across the heat anticipator.) The MS-1 and MS=2 contacts close simultaneously and energize the compressor,and the outdoor fan motor. At the same time, the F=I contacts close and energize the indoor fan motor and the F=2 contacts provide a fan interlock for the heater control circuit Cooling Mode With the disconnect in the ON position, current is supplied to the sump heater and control transformer. The sump heater supplies heat to the compressor to prevent liquid refrigerant from accumulating in the compressor during the off cycle. The thermostat temperature switch (TSC-1) closes completing the 24 volt circuit from terminal "R" to terminal "O" energizing the switchover valve solenoid coil (SC). (Nothing else occurs.) Second Stage Cooling (after a 0.7°Fto 1.5°F temperature rise): The thermostat temperature switch (TSC=2) closes completing the 24 volt circuit from terminal "R" to terminal "Y" energizing the compressor contactor (MS) and to terminal "G" to energize the fan relay (F). The MS-1 and MS-2 contacts close simultaneously energizing the compressor,and outdoor fan motor. The F=I contact closes and energizes the indoor fan motor. When the (TSC=2) switch closes, the cooling anticipator is bypassed. Electronic Defrost Mode Second Stage Heating (after a 0.7°F to 1.5 ° F temperature drop): The thermostat heating switch TSH-2 closes and completes a 24 volt circuit from terminal "R" to terminals "W" and "U" which are bussed together and thereby energizes the blue light on the thermostat. Emergency Heat Positioning the emergency resistance heat switch (RHS) in the thermostat to the ON position will de-energize the refrigerant system and the supplementary heat will come on through the second stage heating contact (TSH-2) of the thermostat. Prior to this, the first stage heating contact (TSH-1) would have closed the circuit to the indoor blower, which will continue to run through the emergency heat cycle and will stop when TSH-1 is satisfied and opens. A red light indicator is visible when the switch is set to emergency heat. Time and Temperature Cycle The electronic defrost board is a combination time/temperature device. It is designed to control the removal of frost and ice from the outdoor coil of a heat pump when coil temperatures are low. Defrosting of the coil is initiated at a pre-selected time interval, provided the outdoor coil is below the preset initiation temperature. One of three time intervals (50, 70, or 90 minutes) may be chosen, allowing the installer to adjust the time for his particular climate. In humid and northern climates, for example, the time interval may need to be shorter than in dry climates. Defrost On termination of the defrost cycle, the timing period is reset. Defrost Control Board @ DEFROST CONTROL The electronic defrost board terminates the defrosting cycle when the outdoor coil temperature rises to the preset termination temperature or after a preset defrost time has passed, regardless of windvelocity. This helps ensurethatthe heat pump stays in defrost only as long as is necessary to remove the frost and ice from the outdoor coil. OPERATION: Power to the defrost board (DFC) is provided when the temperature sensing switch (DT) on the outdoor coil is closed. Defrost time interval is accumulated with starts and stops of the wall thermostat's call for heating. At the end of the chosen time interval, assuming the temperature sensing switch is closed, a defrost cycle starts. When the defrost cycle starts, the contacts on the defrost board close thereby energizing the switchover valve relay (SOV) and the electric heater contactor. A normally closed contact on the defrost board opens the circuit to the outdoor fan motor (ODM). The defrost cycle is terminated when the temperature sensing switch opens or the 10 minute override interrupts the defrost period. Dwg. No. 31X730378 P01 TEST FEATURE: The test feature is provided for use by the installer or serviceman to verify that the electronic defrost board is operating properly. To initiate a defrost cycle, the two TST pins are shorted together until the cycle has been initiated. All timing functions are shortened to 11.7, 16.4, or 20.3 seconds for the 50, 70, and 90 minute time interval settings, respectively. After defrost initiation, the short across the two TST pins MUST BE REMOVED IMMEDIATELY, or the defrost period will last only 2.3 seconds. Defrost is terminated as described in the OPERATION section. Page 9 MAINTENANCE ROUTINE MAINTENANCE BY OWNER You can do some of the periodic maintenance functions for your WCM=F unit yourself; this includes replacing the disposable or cleaning the permanent air filters, cleaning the unit cabinet, clearing the condenser coil, and conducting a general unit inspection on a regular basis. Be sure to inspect them at least once each month when the system is in constant operation. (In new homes, check the filters every week for the first four (4) weeks.) MAINTENANCE PERFORMED BY SERVICEMAN=HEATING SEASON Complete the unit inspections and service routines described below at the beginning of each heating season. • Visually inspect the unit to ensure that the airflow required for condenser coil is not obstructed from the unit. • Inspect the control panel wiring to verify that all electrical connections are tight and that the wire insulation is intact. If you have disposable-type filters, replace them with new filters of the same type and size. Do not attempt to clean disposable filters. Permanent-type filters can be cleaned by washing them with a mild detergent and water. Make sure that the filters are thoroughly dry before re-installing them in the unit (or duct system). WARNING OOUTDOOR COIL Unfiltered air circulates through the unit's outdoor coil and cause the coil's surface to become clogged with dust, dirt, To clean the coil, vertically (i.e., with the fins) stroke the surface with a soft-bristled brush. Be sure to keep all vegetation away from the condenser area. MAINTENANCE PERFORMED COOLING SEASON can etc. coil PREVENT INJURY OR DEATH DUE TO ELECTRICAL SHOCK OR CONTACT WITH MOVING PARTS. LOCK UNIT DISCONNECT SWITCH IN OPEN POSITION BEFORE SERVICING UNIT. The following NOTE: It may be necessary to replace permanent filters annually if washing fails to clean the filter or ifthe filter shows signs of deterioration. Be sure to use the same type and size as was originally installed. : TO warning complies WARNING: with State of California law, Proposition 65. This product contains fiberglass wool insulation! Fiberglass dust and ceramic fibers are believed by the State of California to cause cancer through inhalation. Glasswool fibers may also cause respiratory, skin, or eye irritation. PRECAUTIONARY MEASURES • Avoid breathing fiberglass dust. coil BY SERVICEMAN== To keep your unit operating safely and efficiently, the manufacturer recommends that a qualified serviceman check the entire system at least once each year and any other time that you feel one is needed. Your serviceman should examine these areas of your WCM-F unit: • Use a NIOSH approved dust/mist respirator. • Avoid contact with the skin or eyes. Wear longsleeved, loose-fitting clothing, gloves, and eye protection. • Wash clothes separately from other clothing: rinse washer thoroughly. Operations such as sawing, blowing, tear-out, and spraying may generate fiber concentrations requiring additional respiratory protection. Use the appropriate NIOSH approved respirator in these situations. • filters (for cleaning or replacement) • motors and drive system components • safety controls (for mechanical cleaning) FIRST AID MEASURES • electrical components and wiring (for possible replacement and connection tightness) Eye Contact • condensate Flush eyes with water to remove dust. If symptoms persist, seek medical attention. • unit duct connections (to see that they are physically sound and sealed to the unit casing) Skin Contact Wash affected areas gently with soap and warm water after handling. • the unit (for obvious unit deterioration) drain (for cleaning) A150988P01 Page 10 Dwg. No.21X730378 P01 LiMiTED WARRANTY HEAT PUMP WCC, WCD, WCH, WCM and WSC Models Less Than 20 Tons for Residential Use* (Parts Only) This limited warranty is extended by American Standard Inc., to the original purchaser and to any succeeding owner of the real property to which the Heat Pump is originally affixed, and applies to products purchased and retained for use within the U.S.A. and Canada. If any part of your Heat Pump fails because of a manufacturing defect within five years from the date of the original purchase, Warrantor will fumish without charge the required replacement part. Any local transportation, related service labor, diagnosis calls, refrigerant and related items are not included. If the sealed motor-compressor fails because of a manufacturing defect within five years from the date of original purchase, Warrantor will furnish without charge the required replacement compressor. Any local transportation, related service labor, diagnosis calls, refrigerant and related items are not included. This limited warranty does not cover failure of your Heat Pump if it is damaged while in your possession, failure attributable or caused by unreasonable use of the Heat Pump and/or failure to properly maintain the Heat Pump as set forth in the Use and Care manual. This limited warranty applies to product installed on or after 10/1/2001 where product is manufactured after 1/1/2000. This limited warranty is not retroactive to any installations prior to 10/1/2001 or on product produced prior to 2000. THE LIMITED WARRANTY AND LIABILITY SET FORTH HEREIN ARE iN LiEU OF ALL OTHER WARRANTIES AND LiABiLiTiES, WHETHER IN CONTRACT OR iN NEGLIGENCE, EXPRESS OR iMPLiED, iN LAW OR iN FACT, iNCLUDiNG iMPLiED WARRANTIES OF MERCHANTABiLiTY AND FITNESS FOR PARTICULAR USE, AND IN NO EVENT SHALL WARRANTOR BE LIABLE FOR ANY iNCiDENTAL OR CONSEQUENTIAL DAMAGES. Some states do not allow limitations on how long an implied limited warranty lasts or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Parts will be provided by our factory organization through an authorized service organization in your area listed in the yellow pages. If you wish further help or information concerning this limited warranty, contact: American Standard Inc. Troup Highway Tyler, TX 75711-9010 Attention: Manager, After Sales Support GW-611-4001 * This limited warranty is for residential usage of this equipment and not applicable when this equipment is used for a commercial application. A commercial use is any application where the end purchaser uses the product for other than personal, family or household purposes. Dwg. No. 31X730378 P01 Page 11 LiMiTED WARRANTY HiGH EFFiCiENCY HEAT PUMP WCZ, WCY, WCX, WCC, WCD, WCH, WCM AND WSC Models Less Than 20 Tons for Commercial Use* (Parts Only) This warranty is extended by American Standard Inc., to the original purchaser and to any succeeding owner of the real property to which the Heat Pump is originally affixed, and applies to products purchased and retained for use within the U.S.A. and Canada. There is no warranty against corrosion, erosion or deterioration. If any part of your Heat Pump fails because of a manufacturing defect within one year from the date of the original purchase, Warrantor will furnish without charge the required replacement part. In addition, if the sealed motor-compressor fails because of a manufacturing defect within the second through fifth year from the date of original purchase, Warrantor will furnish without charge the required replacement compressor. Warrantor's obligations and liabilities under this warranty are limited to furnishing RO.B. Warrantor factory or warehouse replacement parts for Warrantor's products covered under this warranty. Warrantor shall not be obligated to pay for the cost of lost refrigerant. No liability shall attach to Warrantor until products have been paid for and then liability shall be limited solely to the purchase price of the equipment under warranty shown to be defective. THE WARRANTY AND LIABILITY SET FORTH HEREIN ARE IN LIEU OF ALL OTHER WARRANTIES AND LiABiLiTIES, WHETHER IN CONTRACT OR IN NEGLIGENCE, EXPRESS OR IMPLIED, IN LAW OR IN FACT, INCLUDING IMPLIED WARRANTIES OF MERCHANTABiLiTY AND FITNESS FOR PARTICULAR USE, AND IN NO EVENT SHALL WARRANTOR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states do not allow limitations on how long an implied warranty lasts or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. American Standard Inc. GW-604-4800 Troup Highway Tyler, TX 75711-9010 Attention: Manager, After Sales Support * This warranty is for commercial usage of said equipment and not applicable when the equipment is used for a residential application. Commercial use is any application where the end purchaser uses the product for other than personal, family or household purposes. The Trane Company Unitary Products Group 6200 Troup Highway Tyler, TX 75707-9010 An American-Standard Page 12 Company oQos Technical Lferature - Printed in U.S.A. Dwg. No.21X730378 P01
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