Tait TBBH5A Base Station Transceiver User Manual TB7100 Installation and Operation Manual
Tait Limited Base Station Transceiver TB7100 Installation and Operation Manual
Tait >
Exhibit D Users Manual per 2 1033 c3
TB7100 base station Installation and Operation Manual MBB-00001-02 Issue 2 December 2005 Tait Contact Information Tait Radio Communications Corporate Head Office Tait Electronics Ltd P.O. Box 1645 Christchurch New Zealand Technical Support For assistance with specific technical issues, contact Technical Support: E-mail: support@taitworld.com Website: http://support.taitworld.com For the address and telephone number of regional offices, refer to the TaitWorld website: Website: http://www.taitworld.com To our European customers: Tait Electronics Limited is an environmentally responsible company which supports waste minimization and material recovery. The European Union’s Waste Electrical and Electronic Equipment Directive requires that this product be disposed of separately from the general waste stream when its service life is over. Please be environmentally responsible and dispose through the original supplier, your local municipal waste “separate collection” service, or contact Tait Electronics Limited. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Contents Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Enquiries and Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Updates of Manual and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Document Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Associated Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Publication Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 1.1 Frequency Bands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 1.2 RF Output Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 1.3 Power Supply Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 1.4 Mechanical Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 1.5 Product Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Mechanical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.1 Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 2.2 UI Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 2.3 Receiver Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.4 Transmitter Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 2.5 SI Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 2.6 AC Power Supply Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 3.1 Receiver Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 3.1.1 RF Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 3.1.2 Digital Baseband Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 3.1.3 Audio Processing and Signalling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 3.2 Transmitter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 3.2.1 Audio Processing and Signalling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 3.2.2 Frequency Synthesizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 3.2.3 RF Power Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 3.3 User Interface Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 3.4 System Interface Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 3.4.1 Internal Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 3.4.2 Serial Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 3.4.3 General Purpose IO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 3.4.4 Receiver Audio Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 3.4.5 Tone On Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 3.4.6 Transmitter Audio Processing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 TB7100 Installation and Operation Manual © Tait Electronics Limited May 2005 3.4.7 3.4.8 3.4.9 3.4.10 3.4.11 3.4.12 Opto Isolated Keying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fan Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RSSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receiver Gate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receiver Inhibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 39 39 39 39 39 3.5 Fan Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 4.1 Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.1 Lethal Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.2 Explosive Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.3 Proximity to RF Transmissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.4 High Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 41 42 42 42 4.2 Equipment Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.1 ESD Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.2 Antenna Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.3 Equipment Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.4 Installation and Servicing Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . 42 42 43 43 43 4.3 Regulatory Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.1 Distress Frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.2 FCC Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.3 Unauthorised Modifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.4 Health, Safety and Electromagnetic Compatibility in Europe. . . . . . . . 43 43 44 44 44 4.4 Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.1 Operating Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.2 Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.3 Dust and Dirt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 45 45 45 4.5 Grounding and Lightning Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 4.5.1 Electrical Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 4.5.2 Lightning Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 4.6 Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 4.7 Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 4.7.1 Cabinet and Rack Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 4.8 Installing the Base Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8.1 Unpacking the Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8.2 Identifying the Mechanical Configuration . . . . . . . . . . . . . . . . . . . . . 4.8.3 Power Supply Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8.4 Setting the AC Mains Input Voltage . . . . . . . . . . . . . . . . . . . . . . . . . 4.8.5 Mounting the Base Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8.6 Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8.7 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 49 49 50 50 51 52 52 Replacing Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 5.1 Removing the Base Station and Opening the Tray. . . . . . . . . . . . . . . . . . . . . . . 54 5.2 Replacing the UI Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 5.3 Replacing the Receiver Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 5.4 Replacing the Transmitter Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 TB7100 Installation and Operation Manual © Tait Electronics Limited May 2005 5.5 Replacing the SI Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 5.6 Replacing the Transmitter and Receiver Fans . . . . . . . . . . . . . . . . . . . . . . . . . . 59 5.7 Replacing the Fan Power Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 5.8 Replacing the Temperature Sensor Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 5.9 Replacing the AC Power Supply Unit, Fan and Filter Module . . . . . . . . . . . . . . 61 5.10 Replacing the Speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 5.11 Final Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 6.1 External Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 6.2 Internal Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 6.2.1 Transmitter and Receiver Connectors . . . . . . . . . . . . . . . . . . . . . . . . 71 6.2.2 SI Board Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 6.2.3 UI Board Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Preparation for Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 7.2 Mode of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 7.3 Line-controlled Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 7.3.1 Test Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 7.3.2 Test Equipment Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 7.3.3 Link Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 7.3.4 Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 7.3.5 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 7.3.6 Receiver Audio Level Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 7.3.7 Receiver Functional Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 7.3.8 Transmitter Audio Level Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 85 7.3.9 Transmitter Functional Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 7.4 Talk Through Repeater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 7.4.1 Test Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 7.4.2 Test Equipment Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 7.4.3 Link Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 7.4.4 Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 7.4.5 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 7.4.6 Audio Level Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 7.4.7 Talk Through Repeater Functional Testing . . . . . . . . . . . . . . . . . . . . 91 7.4.8 Alternate Talk Through Repeater Configuration . . . . . . . . . . . . . . . . 92 7.5 RF Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 7.5.1 Test Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 7.5.2 Test Equipment Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 7.5.3 Link Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 7.5.4 Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 7.5.5 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 7.5.6 Audio Level Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 7.5.7 Programming for FFSK Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 7.5.8 Programming for THSD Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 98 7.5.9 Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 TB7100 Installation and Operation Manual © Tait Electronics Limited May 2005 7.6 Data Repeater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.6.1 Link Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.6.2 Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.6.3 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.6.4 Audio Level Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.6.5 Data Repeater Functional Testing . . . . . . . . . . . . . . . . . . . . . . . . . . 101 102 103 103 103 104 7.7 TaitNet Trunking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 7.8 Programmable Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.8.1 Connecting to the PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.8.2 TB7100 Programming Application . . . . . . . . . . . . . . . . . . . . . . . . . 7.8.3 Mandatory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.8.4 User-defined Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.8.5 Recommended Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.8.6 Function Keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 105 105 107 108 112 113 7.9 Additional Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 7.10 Adding Subaudible Signalling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.10.1 Enabling Subaudible Signalling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.10.2 Testing Subaudible Signalling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.10.3 Multiple Subaudible Tones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 115 116 117 7.11 Soft Off (Tx Tail Time) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 7.11.1 Link Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 7.12 Tone On Idle (TOI). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 7.12.1 Link Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 7.13 Fan Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 7.13.1 Link Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 7.14 Channel ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 7.14.1 Link Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 7.15 Relay Polarity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 7.15.1 Link Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 7.16 Channel Increment and Decrement by Function Keys . . . . . . . . . . . . . . . . . . . 123 7.17 Carrier Wave Identification (CWID). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.17.1 Station ID. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.17.2 Station ID 2/Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.17.3 Tone Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.17.4 ID Repeat Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.17.5 Speed (Words per Minute) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.17.6 Wait Period after Loss of COR/COS/CTCSS Input Before IDing . . 7.17.7 Transmit Key-Up Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.17.8 Transmit Time Out Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.17.9 Transmit PTT Drop Out Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.17.10Output Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 124 124 124 124 124 124 124 125 125 125 Maintenance Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129 Directive 1999/5/EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . .141 TB7100 Installation and Operation Manual © Tait Electronics Limited May 2005 Preface Scope of Manual Welcome to the TB7100 Installation and Operation Manual. This manual provides information on installing and operating the TB7100 base station. Also included in this manual are a high-level circuit description, a functional description and a maintenance guide. Enquiries and Comments If you have any enquiries regarding this manual, or any comments, suggestions and notifications of errors, please contact Technical Support (refer to “Tait Contact Information” on page 2). Updates of Manual and Equipment In the interests of improving the performance, reliability or servicing of the equipment, Tait Electronics Limited reserves the right to update the equipment or this manual or both without prior notice. Copyright All information contained in this manual is the property of Tait Electronics Limited. All rights are reserved. This manual may not, in whole or in part, be copied, photocopied, reproduced, translated, stored, or reduced to any electronic medium or machine-readable form, without prior written permission from Tait Electronics Limited. Disclaimer There are no warranties extended or granted by this manual. Tait Electronics Limited accepts no responsibility for damage arising from use of the information contained in the manual or of the equipment and software it describes. It is the responsibility of the user to ensure that use of such information, equipment and software complies with the laws, rules and regulations of the applicable jurisdictions. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Document Conventions “File > Open” means “click File on the menu bar, then click Open on the list of commands that pops up”. “Channel Setup > Channels > Detailed” means “in the navigation pane find the Channel Setup group, and select Channels from it, on the Channels page select the Detailed tab”. Within this manual, four types of alerts are given to the reader: Warning, Caution, Important and Note. The following paragraphs illustrate each type of alert and its associated symbol. Warning!! This alert is used when there is a potential risk of death or serious injury. Caution This alert is used when there is a risk of minor or moderate injury to people. Important This alert is used to warn about the risk of equipment damage or malfunction. Note This alert is used to highlight information that is required to ensure procedures are performed correctly. Associated Documentation The following associated documentation is available for this product: ■ MBB-00002-xx TB7100 Specifications Manual ■ MBB-00003-xx TB7100 Installation Guide ■ MBB-00005-xx TB7100 Service Manual ■ MBA-00013-xx TBA0STU/TBA0STP Calibration and Test Unit Operation Manual The characters xx represent the issue number of the documentation. All available documentation is provided on the CD (406-00047-xx) supplied with the base station. Updates may also be published on the Tait support website. Technical notes are published from time to time to describe applications for Tait products, to provide technical details not included in manuals, and to offer solutions for any problems that arise. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Publication Record Issue Publication Date Description May 2005 First release December 2005 Internal AC power supply, A4 and D1 bands added. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 10 TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 1 Introduction Figure 1.1 TB7100 base stations Configuration with provision for internal AC power supply* Configuration without provision for internal AC power supply* *cover removed The TB7100 is a software and hardware link-configured base station which is designed for operation in a large variety of standard frequency ranges. It makes extensive use of digital and DSP technology. Many operating parameters such as channel spacing, audio bandwidth and signalling are controlled by software. This manual includes the information required for installing and operating the base station. This section describes the different options available for: ■ frequency bands ■ RF output power ■ power supply ■ mechanical configurations ■ product codes For specifications, refer to the specifications manual or the area on the TaitWorld website reserved for TB7100 products. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Introduction 11 1.1 Frequency Bands The base station is available in the following frequency bands: ■ 66 to 88MHz (A4) ■ 136 to 174MHz (B1) ■ 216 to 266 MHz (D1) ■ 400 to 470MHz (H5) ■ 450 to 530MHz (H6) ■ 450 to 520MHz (H7) The RF band of the base station is implemented by the frequency band of the transmitter and receiver modules. 1.2 RF Output Power The base station is available with 25W and 50W/40W RF output power. The RF output power options are implemented by different transmitter and receiver modules. The 25W base station is available in the following frequency bands: ■ A4 ■ B1 ■ D1 ■ H5 ■ H6 The 50W/40W base station is available in the following frequency bands: 12 Introduction ■ B1 (50W) ■ H5 (40W) ■ H7 (40W) TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 1.3 Power Supply Options The base station is available with or without an internal AC power supply. All base stations have an external DC input power connector which is used as main power supply when no internal AC power supply is fitted. When the internal AC power supply is fitted, the DC input can be used as a DC backup power option. In case of AC mains failure the base station will automatically and seamlessly switch to DC power input. If no internal AC power supply is fitted, an external Tait T809-10-87xx power supply can be used to supply the DC voltage required. 1.4 Warning!! The internal AC power supply unit contains voltages that may be lethal. Refer to the ratings label on the rear of the base station. The internal AC power supply contains no user-servicable parts. Important Wrong mains voltage! Before connecting to the AC power connector, ensure that the internal 115V/230V voltage mains selector switch is set to the correct mains voltage. Mechanical Configurations The base station is available in two different mechanical configurations— with or without provision for an internal AC power supply unit. The mechanical configuration with provision for an internal AC power supply has the following distinguishing features: ■ larger air intake on the right-hand side of the front panel ■ provision for AC connector on the left-hand side of the rear panel (refer to Figure 1.1 on page 11) ■ ground point on the right-hand side of the rear panel rather than on the left-hand side ■ different SI board and internal cables. The mechanical configuration without provision for an internal AC power supply unit cannot be upgraded with an internal AC power supply unit. The product codes of the base station (see below) do not distinguish between the mechanical configurations. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Introduction 13 1.5 Product Codes This section describes the product codes used to identify products of the TB7100 base station product line. The product codes of the TB7100 base station product line has the format: TBBaabb-cde-ff where: 14 Introduction ■ aa identifies the frequency band of the receiver: A4=66 to 88MHz, B1=136 to 174MHz, D1=216 to 266 MHz, H5=400 to 470MHz, H6=450 to 530MHz, H7=450 to 520MHz ■ bb identifies the frequency band of the transmitter: A4=66 to 88MHz, B1=136 to 174MHz, D1=216 to 266 MHz, H5=400 to 470MHz, H6=450 to 530MHz, H7=450 to 520MHz ■ c identifies the RF output power and digital architecture: A=25W, level-1 digital architecture B=35W to 50W, level-1 digital architecture C=25W, level-2 digital architecture D=35W to 50W, level-2 digital architecture E=25W, level-3 digital architecture F=35W to 50W, level-3 digital architecture ■ d identifies the power supply option: 0=DC only 1=internal AC power supply unit, factory preset to 115VAC 2=internal AC power supply unit, factory preset to 230VAC ■ e identifies the AC power cable: 1 = Australia/New Zealand 2 = United Kingdom 3 = Europe 4 = USA ■ ff identifies base station options: 00=no options TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 2 Mechanical Description The base station consists of the following main modules: Overview Figure 2.1 ■ tray b ■ UI board (user interface) d ■ receiver module h ■ transmitter module i ■ SI board (system interface) 1) ■ internal AC power supply unit 1@ (if fitted). Parts of the base station (configuration with internal AC power supply unit shown) 1# 1@ 1! 1) All modules and boards are mounted from above into the 1U tray b. The modules are secured by screws or clips into standoffs on the tray chassis, and are easily removed for replacement. The base station includes two cooling fans f and a fan duct e in front of the receiver and transmitter modules, a speaker c mounted behind the front panel, a fan power board g mounted on the fan duct, and a temperature sensor board j mounted on the heatsink of the transmitter module i. If the internal AC power supply unit 1@ is fitted, the base station includes an additional fan 1# and an AC filter module 1!. The modules and components are interconnected by looms and cables. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Mechanical Description 15 2.1 Tray The 1U tray consists of a mild steel folded chassis and a flat cover (not shown) which is fastened to the chassis with 15 Torx T10 screws. The tray can be fitted into a standard 19 inch rack or cabinet using the two rack mounting brackets. The front panel has holes to accommodate the controls and the microphone/programming connector of the UI board. The rear panel has holes to accommodate the connectors and the fuse holder of the SI board, the antenna connectors, and a ground terminal. For more information on the connections, refer to “Connections” on page 65. 2.2 UI Board The UI board is mounted behind the front panel with three Torx T10 screws c and two spring clips D. The UI board is connected to the transmitter and receiver modules via the two Micro-MaTch connectors e and the two UI cables (not shown). The UI board also has a speaker connector b. A volume knob is fitted to the shaft of the volume-control potentiometer. Figure 2.2 UI board Cables not shown. 16 Mechanical Description TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 2.3 Receiver Module The receiver module is mounted in the front left of the tray with five Torx T10 screws g. The receiver module is a printed circuit board in SMT design with components on the top and bottom sides. A digital board is reflow-soldered to the receiver. Most components are shielded by metal cans. There are different boards for each frequency band and each RF output power configuration. The RF b, DC power c, auxiliary d, and user interface f connectors are located on the bottom side of the board. The internal options connector e and a factory connector (not shown) for factory use are located on the top side of the board. For compliance reasons, there are different variants of the receiver module for use in the 25W and 50W/40W base stations. The 25W version has a white DC power connector C and the 50W/40W version has a black DC power connector. For more information on the connectors, refer to “Connections” on page 65. Figure 2.3 Receiver module TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Mechanical Description 17 2.4 Transmitter Module The transmitter module consisting of a transmitter board f mounted on a purpose-designed heatsink 1) is mounted in the left rear of the tray with four Torx T10 screws (not shown). The transmitter board is a printed circuit board in SMT design with components on the top and bottom sides. A digital board is reflow-soldered to the board. Most components are shielded by metal cans. There are different boards for each frequency band and each RF output power configuration. The RF b, DC power c, auxiliary d, and user interface f connectors are located on the bottom side of the board. The internal options connector e and a factory connector (not shown) for factory use are located on the top side of the board. The 50W/40W version has a black DC power connector C and the 25W version has a white DC power connector. For more information on the connectors, refer to “Connections” on page 65. The board f is mounted to the heatsink 1) with seven Torx T10 screws f and g. An L-shaped gap pad i and (with the 50W/40W version) a rectangular gap pad j are fitted between the board f and the heatsink 1) to improve heat transfer. Figure 2.4 Transmitter module 1) 18 Mechanical Description TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 2.5 SI Board The SI board is mounted in the rear right of the tray with two Torx T10 screws 1), one Pozidriv screw j, and two spring clips 1!. The SI board has the following external connectors: ■ 13.8V DC power connector (labelled 12V DC) b ■ system connector (labelled SYSTEM) c ■ serial data connector (labelled IOIOI) D. The SI board has the following internal connectors: ■ two system interface connectors e (to transmitter and receiver) ■ one DC input connector h, if fitted (from internal AC power supply) ■ one DC output connector i (to transmitter and receiver) ■ fan control connector f (to fan power board on fan duct) ■ temperature control connector g (to temperature sensor on transmitter heatsink). For more information on the connectors, refer to “Connections” on page 65. Figure 2.5 SI board 1) 1) 1! TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 1! Mechanical Description 19 2.6 AC Power Supply Unit The base station may be fitted with an internal AC power supply unit f , an AC filter module d, and an additional fan g. The AC filter module has a standard AC connector that fits into a provision on the rear of the tray. The AC filter module slides into securing tabs on the tray floor and is held in place by the AC power supply unit. Note Mechanical configurations without the provision for a standard AC connector cannot be upgraded with the internal AC power supply unit. The AC power supply unit is held in place by two screws e. The fan is attached to the AC power supply unit by two screws h. The AC power supply unit is connected to the AC filter module via a cable connector (not shown). The DC output of the AC power supply unit is connected to the SI board b. The AC power supply unit also has a cable to provide a mains failure signal to the SI board c. In case of a mains failure, this signal will cause the power circuitry on the SI board to switch to DC external input. Figure 2.6 AC power supply unit, filter module and fan ge 20 Mechanical Description TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 3 Functional Description This section describes some principles of the base station operation. Figure 3.1 shows the high-level block diagram of the base station. Figure 3.1 Base station high-level block diagram Ground Point Rx Tx/Ant Connector Connector DC Input Fuse Connector System Connector Serial Data AC Input Connector Connector Temperature Sensor Transmitter Module AC Input Filter Module RF SI Board Internal power Internal power Mains fail signal Transmitter/SI RF Receiver Module AC Power Supply Unit Internal power 115V/230V Selector Switch Receiver/SI Fan Power Board Fan Fan Internal power UI Board UI/Receiver UI/Transmitter Speaker Fan Prog/Mic Connector TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Functional Description 21 The block diagram illustrates the main inputs and outputs for power, RF and control signals, as well as the interconnection between modules: ■ program data and audio from the PROG/MIC socket on the UI board to and from the transmitter and receiver modules ■ audio and signalling from the SYSTEM connector to and from the transmitter and receiver modules ■ RS-232 data from the serial data connector (IOIOI) to and from the transmitter and receiver modules ■ fan power and control from the SI board ■ power distribution from the AC and DC power input connectors to the transmitter and receiver modules, and from the receiver module to the UI board. The circuitry of the individual modules that make up the base station is described in more detail in the following sections. Frequency Bands and Sub-bands The circuitry of the transmitter and receiver modules is similar for all frequency bands and is therefore covered by a single description in this manual. Where the circuitry differs between bands, separate descriptions are provided for each frequency band. For more information on frequency bands, refer to the specifications manual. RS-232 Signals External data communications all occur directly between the connected computer (or other electrical equipment) and the transmitter and receiver modules over the RS-232 serial lines. Fan Signals The power and ground signals for the fans are routed from the SI board to the fans behind the front panel. These signals are electrically isolated from all other system signals to ensure fan noise is not transferred to other sensitive system components. If there is a fault in the fan circuitry, the transmitter module is protected from overheating by its internal foldback circuitry. Speaker Signal Received audio is sent from the receiver module to the UI board. The volume is controlled by the volume potentiometer on the UI board. The audio signal is routed through the UI board to the speaker for monitoring purposes. Power and Ground The SI board provides power to the transmitter and receiver modules. The receiver modules provides power to the UI board. 22 Functional Description TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 3.1 Receiver Operation Parts of Receiver Board The main circuit parts of the receiver modules are: ■ receiver ■ frequency synthesizer ■ CODEC (coder-decoder) and audio circuitry ■ power supply ■ interface circuitry Software plays a prominent role in the functioning of the radio. When describing the operation of the radio the software must be included with the above. This is considered further below. These functional parts are described in detail below. Figure 3.2 Receiver high-level block diagram RX AGC RSSI Mag. IF: UHF: 45.1 MHz VHF: 21.4 MHz Channel LPF ANT LPF Front end 1st IF Digital downconverter Quad Demod FM Demod Second LO UHF: 90.328 MHz VHF: 42.928 MHz Deemphasis Data and signalling decoders CUSTOMLOGIC BLOCK HARDWARE BLOCK DSP BLOCK KEY Frequency control Loop filter Analogue-to-digital conversion Digital-to-analogue conversion NOTES (1) 3.1.1 Side tones Triple-point Equalisation Loop filter VCXO TCXO: 13.000 MHz System Interface or User Interface Squelch VCO PLL Optional processing Channel LPF 2nd IF: 64 kHz Phase locked to TCXO Audio filtering Noise blanker not shown RF Hardware Front End Circuitry and First IF The front-end hardware amplifies and image filters the received RF spectrum, then down-converts the desired channel frequency to a first intermediate frequency IF1 of 45.1MHz (UHF) or 21.4MHz (VHF) where coarse channel filtering is performed. The first LO (local oscillator) signal is obtained from the frequency synthesizer and is injected on the low side of the desired channel frequency for all bands except A4. When receiving the modulation to the frequency synthesizer is muted. The output of the first IF (intermediate frequency) stage is then down-converted using an imagereject mixer to a low IF of 64kHz. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Functional Description 23 Quadrature Demodulator The LO for the image-reject mixer (quadrature demodulator) is synthesized and uses the TCXO (temperature-compensated crystal oscillator) as a reference. This ensures good centring of the IF filters and more consistent group-delay performance. The quadrature demodulator device has an internal frequency division of 2 so the second LO operates at 2 x (IF1 + 64kHz). The quadrature output from this mixer is fed to a pair of ADCs (analog-to-digital converters) with high dynamic range where it is oversampled at 256kHz and fed to the custom logic device. Automatic Gain Control The AGC (automatic gain control) is used to limit the maximum signal level applied to the image-reject mixer and ADCs in order to meet the requirements for intermodulation and selectivity performance. Hardware gain control is performed by a variable-gain amplifier within the quadrature demodulator device driven by a 10-bit DAC (digital-to-analog converter). Information about the signal level is obtained from the IQ (in-phase and quadrature) data output stream from the ADCs. The control loop is completed within custom logic. The AGC will begin to reduce gain when the combined signal power of the wanted signal and first adjacent channels is greater than about –70dBm. In the presence of a strong adjacent-channel signal it is therefore possible that the AGC may start acting when the wanted signal is well below –70dBm. 3.1.2 Digital Baseband Processing Custom Logic The remainder of the receiver processing up to demodulation is performed by custom logic. The digitised quadrature signal from the RF hardware is digitally down-converted to a zero IF, and channel filtering is performed at base-band. Different filter shapes are possible to accommodate the various channel spacings and data requirements. These filters provide the bulk of adjacent channel selectivity for narrow-band operation. The filters have linear phase response so that good group-delay performance for data is achieved. The filters also decimate the sample rate down to 48kHz. Custom logic also performs demodulation, which is multiplexed along with AGC and amplitude data, and fed via a single synchronous serial port to the DSP. The stream is demultiplexed and the demodulation data used as an input for further audio processing. Noise Squelch The noise squelch process resides in the DSP. The noise content above and adjacent to the voice band is measured and compared with a preset threshold. When a wanted signal is present, out-of-band noise content is reduced and, if below the preset threshold, is indicated as a valid wanted signal. Received Signal Strength Indication Received signal strength is measured by a process resident in the DSP. This process obtains its input from the demodulator (value of RF signal magnitude) and from the AGC (value of present gain). With these two inputs and a calibration factor, the RF signal strength at the antenna can be accurately calculated. 24 Functional Description TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 The following items within the receiver path are calibrated in the Factory: Calibration ■ front-end tuning ■ AGC ■ noise squelch ■ RSSI (received signal strength indication) Information on the calibration of these items is given in the on-line help facility of the calibration application. 3.1.3 Audio Processing and Signalling Audio Processing Raw demodulated data from the receiver is processed within the DSP. The sample rate at this point is 48kHz with signal bandwidth limited only by the IF filtering. Scaling (dependent on the bandwidth of the RF channel) is then applied to normalise the signal level for the remaining audio processing. The sample rate is decimated to 8kHz and bandpass audio filtering (0.3 to 3kHz) is applied. The base station takes the audio from the receiver mode at Tap R4 by default; this point has no de-emphasis. This tap point can be changed if required, for example, for trunking applications. Data and Signalling Decoders The data and signalling decoders obtain their signals from various points within the audio processing chain. The point used depends on the bandwidth of the decoders and whether de-emphasis is required. Several decoders may be active simultaneously. Side Tones Side tones are summed in at the end of the audio-processing chain. These are tones that provide some form of alert or give the user confidence an action has been performed. The confidence tones may be generated in the receiver. The side-tone level is a fixed proportion (in the order of –10dB) relative to full scale in the receive path. By default, all audible indicators are turned off. CODEC The combined audio and side-tone signal is converted to analog form by a 16-bit DAC with integral anti-alias filtering. This is followed by a programmable-gain amplifier with a range of 45dB in 1.5dB steps. The amplifier performs muting. The DAC is part of the same CODEC device (AD6521). Output to Speakers The output of the CODEC is fed to an audio power amplifier and to the UI board via a buffer amplifier. The output configuration of the audio power amplifier is balanced and drives an internal speaker. The power delivered to the speaker is limited by its impedance. The speaker has 16Ω impedance. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Functional Description 25 3.2 Transmitter Operation The main circuit parts of the transmitter board are: Parts of Transmitter Board ■ transmitter ■ frequency synthesizer ■ CODEC (coder-decoder) and audio circuitry ■ power supply ■ interface circuitry Software plays a prominent role in the functioning of the board. When describing the operation of the radio the software must be included with the above. This is considered further below. These functional parts are described in detail below. Figure 3.3 Transmitter high-level block diagram ANT VCO Dir. Coup. Fin DSP BLOCK CUSTOM LOGIC BLOCK HARDWARE BLOCK LPF HARDWARE BLOCK SYSTEM connector Drv /Ex Tap point T8 PLL Bias Pwr Crtl Triple-point Equalisation Loop filter Audio filtering Optional processing ALC Mic PGA PROG/MIC connector Data and signalling encoders VCXO Frequency control TCXO: 13.000 MHz Preemphasis Loop filter KEY Ramp control Analog-to-digital conversion Digital-to-analog conversion 3.2.1 Audio Processing and Signalling Microphone Input The input to the transmitter path begins at either the SI board or the PROG/MIC connector of the UI board. Only electret-type microphones are supported. The audio input is then applied to tap point T8 on the transmitter board (the tap point is user-selectable). Analog Processing of Microphone Signal The CODEC (AD6521) performs microphone selection and amplification. The microphone amplifier consists of an amplifier with a fixed gain of 16dB followed by a programmable-gain amplifier with 0dB to 22dB gain. The amplified microphone signal is converted to a digital stream by a 16-bit ADC with integral anti-alias filtering (0.1 to 3.2kHz). The digital stream is transported to the DSP for further audio processing. 26 Functional Description TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Automatic Level Control The ALC (automatic level control) follows, and is used to effectively increase dynamic range by boosting the gain of the microphone pre-amplifier under quiet conditions and reducing the gain under noisy acoustic conditions. The ALC function resides in the DSP and controls the microphone programmable-gain amplifier in the CODEC. The ALC has a fast-attack (about 10ms) and slow-decay (up to 2s) characteristic. This characteristic ensures that the peak signal level is regulated near full scale to maximise dynamic range. DSP Audio Processing The output of the automatic level control provides the input to the DSP audio-processing chain at a sample rate of 8kHz. Optional processing such as encryption or companding is done first if applicable. Pre-emphasis, if required, is then applied. The pre-emphasised signal is hard limited to prevent over deviation, and filtered to remove high-frequency components. The sample rate is then interpolated up to 48kHz and scaled to be suitable for the frequency synthesizer. Data and Signalling Encoders The data and signalling encoders inject their signals into various points within the audio-processing chain. The injection point depends on the bandwidth of the encoders and whether pre-emphasis is required. 3.2.2 Frequency Synthesizer Main Parts of Synthesizer The frequency synthesizer consists of two main parts: ■ FCL (frequency control loop) ■ RF PLL (phase-locked loop) The FCL and RF PLL are described briefly below. Note that patents are pending for several aspects of the synthesizer design. Frequency Control Loop The FCL consists of the following: ■ TCXO ■ mixer ■ loop filter ■ VCXO (voltage-controlled crystal oscillator) ■ frequency control block The FCL provides the reference frequency for the RF PLL. It generates a high-stability reference frequency that can be both modulated and offset in fine resolution steps. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Functional Description 27 The RF PLL consists of the following: RF PLL ■ RF PLL device ■ loop filter ■ VCO (voltage-controlled oscillator) ■ VCO output switch The RF PLL has fast-locking capability but coarse frequency resolution. The above combination of control loops creates improved frequency generation and acquisition capabilities. Operation of Control Loop The RF PLL is a conventional integer-N design with frequency resolution of 25kHz. In transmit mode the loop locks to the transmit frequency. Initially, the VCO generates an unregulated frequency in the required range. This is fed to the PLL device (ADF4111) and divided down by a programmed ratio to approximately 25kHz. The reference frequency input from the FCL is also divided down to approximately 25kHz. The phase of the two signals is compared and the error translated into a DC voltage by a programmable charge pump and dual-bandwidth loop filter. This DC signal is used to control the VCO frequency and reduce the initial error. The loop eventually settles to a point that minimises the phase error between divideddown reference and VCO frequencies. The net result is that the loop locks to a programmed multiple of the reference frequency. The FCL generates an output of 13.012±0.004MHz. Initially a VCXO produces a quasi-regulated frequency in the required range. The VCXO output is fed to a mixer where it is mixed with the 13.000MHz TCXO frequency. The mixer, after low-pass filtering to remove unwanted products, produces a nominal frequency of 12kHz. This is converted to digital form and transported to the frequency-control block in custom logic. The frequency-control block compares the mixer output frequency with a reference generated by the digital clock and creates a DC error signal. A programmed offset is also added. This error signal is converted to analog form and used to control the VCXO frequency and reduce the initial error. Once settled, the loop locks to the TCXO frequency with a programmed offset frequency. The FCL output therefore acquires the TCXO’s frequency stability. Modulation 28 The full bandwidth modulation signal is obtained from the DSP in digital form at a sample rate of 48kHz. In traditional dual-point modulation systems the modulation is applied, in analog form, to both the frequency reference and the VCO in the RF PLL, combining to produce a flat modulation response down to DC. Reference modulation is usually applied directly to the TCXO. Functional Description TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 In the system employed in the transmitter board, the frequency reference is generated by the FCL, which itself requires dual-point modulation injection to allow modulation down to DC. With another modulation point required in the RF PLL, this system therefore requires triple-point modulation. The modulation signals applied to the FCL are in digital form, whereas for the RF PLL (VCO) the modulation signal is applied in analog form. The modulation cross-over points occur at approximately 30 and 300Hz as determined by the closed loop bandwidths of the FCL and RF PLL respectively. Frequency Generation The RF PLL has a frequency resolution of 25kHz. Higher resolution cannot be achieved owing to acquisition-time requirements and so for any given frequency the error could be as high as ±12.5kHz. This error is corrected by altering the reference frequency to the RF PLL. The FCL supplies the reference frequency and is able to adjust it up to ±300ppm with better than 0.1ppm resolution (equivalent to better than 50Hz resolution at the RF frequency). Fast Frequency Settling Both the FCL and RF PLL employ frequency-acquisition speed-up techniques to achieve fast frequency settling. The frequency-acquisition process of the FCL and RF PLL is able to occur concurrently with minimal loop interaction owing to the very large difference in frequency step size between the loops. Frequency Acquisition of RF PLL In the RF PLL the loop bandwidth is initially set high by increasing the charge pump current and reducing time constants in the loop filter. As a result settling to within 1kHz of the final value occurs in under 4ms. In order to meet noise performance requirements the loop parameters are then switched to reduce the loop bandwidth. There is a small frequency kick as the loop bandwidth is reduced. Total settling time is under 4.5ms. Frequency Acquisition of FCL The FCL utilises self-calibration techniques that enable it to rapidly settle close to the final value while the loop is open. The loop is then closed and settling to the final value occurs with an associated reduction in noise. The total settling time is typically less than 4 ms. Calibration The following items are calibrated in the frequency synthesizer: ■ nominal frequency ■ KVCO ■ KVCXO ■ VCO deviation Calibration of the nominal frequency is achieved by adding a fixed offset to the FCL nominal frequency; the TCXO frequency itself is not adjusted. The items KVCO and KVCXO are the control sensitivities of the RF VCO (in MHz/V) and VCXO (in kHz/V) respectively. The latter has temperature compensation. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Functional Description 29 3.2.3 RF Power Amplifier RF Power Amplifier and Switching (50W/40W Version) The RF power amplifier and exciter of the 50W/40W radio is a five-stage line-up with approximately 40dB of power gain. The output of the frequency synthesizer is first buffered to reduce kick during power ramping. The buffer output goes to a discrete exciter that produces approximately 300 to 400mW output. This is followed by an LDMOS driver producing up to 8W output that is power-controlled. The final stage consists of two parallel LDMOS devices producing enough power to provide 40 to 50W at the RF connector. RF Power Amplifier and Switching (25W Version) The RF power amplifier of the 25W version is a four-stage line-up with approximately 37dB of power gain. The output of the frequency synthesizer is first buffered to reduce kick during power ramping. The buffer output goes to a broad-band exciter IC that produces approximately 200mW output. This is followed by an LDMOS driver producing up to 2W output that is power-controlled. The final stage consists of two parallel LDMOS devices producing enough power to provide 25W at the RF connector. Output of RF Power Amplifier The output of the RF PA passes through a dual-directional coupler, used for power control and monitoring. Finally, the output is low-pass-filtered to bring harmonic levels within specification. Power Control The steady-state power output of the transmitter is regulated using a hardware control loop. The forward power output from the RF PA is sensed by the directional coupler and fed back to the power control loop. The PA output power is controlled by varying the driver gate bias voltage that has a calibrated maximum limit to prevent overdrive. The power control signal is supplied by a 13-bit DAC driven by custom logic. Ramping Power ramp-up consists of two stages: ■ bias ■ power ramping The timing between these two stages is critical to achieving the correct overall wave shape in order to meet the specification for transient ACP (adjacent channel power). A typical ramping waveform is shown in Figure 3.4. 30 Functional Description TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Figure 3.4 Typical ramping waveforms Power Bias Power ramp ramp Power Bias ramp ramp High power Low power Time Bias Ramp-up The steady-state final-stage bias level is supplied by an 8-bit DAC programmed prior to ramp-up but held to zero by a switch on the DAC output under the control of a TX INHIBIT signal. Bias ramp-up begins upon release by the TX INHIBIT signal with the ramping shape being determined by a low-pass filter. Owing to power leakage through the PA chain, ramping the bias takes the PA output power from less than –20 dBm for the 50W/40W version or –10dBm for the 25W version to approximately 25dB below steady-state power. Power Ramp-up The power ramp signal is supplied by a 13-bit DAC that is controlled by custom logic. The ramp is generated using a look-up table in custom logic memory that is played back at the correct rate to the DAC to produce the desired waveform. The ramp-up and ramp-down waveforms are produced by playing back the look-up table in forward and reverse order respectively. For a given power level the look-up table values are scaled by a steady-state power constant so that the ramp waveform shape remains the same for all power levels. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Functional Description 31 3.3 User Interface Operation This section describes the programming/microphone connector and the controls of the user interface, and the function of the UI board. Figure 3.5 shows the controls and indicators of the user interface. Figure 3.5 User interface status LEDs programming/ Tx/Rx microphone switch connector Programming/ Microphone Connector TX/RX Switch function keys and LEDs volume control 2-digit LCD display internal speaker The PROG/MIC connector can be used to connect a handset or a programming cable. The TX/RX switch changes the LCD display to show either the transmitter or the receiver channel. The TX/RX switch also determines which board will be programmed by the programming or calibration applications. The programming application is a program on a PC that is connected to the base station via the PROG/MIC connector. The programming application enables the user to program the base station with the required channels and subaudible signalling settings. The transmitter and receiver modules are programmed individually according to the setting of the TX/RX switch. The calibration application is a program on a PC that is connected to the base station via the PROG/MIC connector. The transmitter and receiver modules are designed to be totally electronically tuned. No physical tuning is required, as all tuning is done by electronic trimming. The calibration application can assist in the tuning of: 32 ■ AD6521 CODEC voltage reference ■ TCXO frequency ■ receiver front end ■ transmitter driver and final gate bias limit ■ transmitter power control ■ deviation and squelch. Functional Description TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Function Keys Pressing the function keys will activate the functions assigned using the programming application. Function keys may have functions assigned to both short and long key presses. A short key press is less than one second, and a long key press is more than one second. Volume Control and Internal Speaker Rotate the volume control potentiometer clockwise to increase the speaker volume and counterclockwise to decrease the volume. By default, the base station is programmed not to generate any audible indicators. UI Board The UI board is connected to the receiver and transmitter modules via separate 18-way ribbon cables. The internal speaker is connected to the UI board via a cable with a mating connector for easy disconnection. If an internal AC Power supply is fitted, a fan power signal is routed from the fan power board to the fan via the UI board. For more information on the connectors and their signals, refer to “UI Board Connectors” on page 75. Figure 3.6 on page 34 shows a block diagram of the UI board. The UI board does not include a microprocessor. A synchronous bidirectional serial interface provides communication of key status, LCD and LED-indicator data between the transmitter/receiver modules and the UI board. The serial data is converted to or from a parallel form by a number of shift registers for the function keys and indicators. For the LCD, the serial data is fed to a driver IC that converts the serial data to a form suitable for the LCD. The keys are scanned and the LCD and LED indicators updated approximately every 50ms. The TX/RX switch controls what is displayed on the LCD and also whether the transmitter module or the receiver module will be programmed. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Functional Description 33 Figure 3.6 UI board block diagram UI Board Speaker Volume Control +13V8 +13V8 +3V3 +3V3 Power LED +3V3 Receiver Module Speaker Audio Volume Level (DC) Rx SPI Data Rx Prog Data Busy LED Receiver SPI Shift Registers Function Keys and LEDs Transmitter SPI Shift Registers Tx LED LCD Rx SPI Data Tx/Rx Switch +13V8 Rx Prog Data Transmitter Module Electronic Switching PTT Prog/Mic Connector Mic Audio Fan Power Fan Power Board 34 Functional Description Fan Connector TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 3.4 System Interface Operation This section describes the functioning of the system interface. The system interface provides: ■ internal power distribution ■ internal AC/external DC switching ■ serial data connection (THSD or FFSK) ■ fan control ■ general purpose IO ■ receiver audio processing ■ transmitter audio processing ■ opto-isolated keying ■ relay output ■ received signal strength indication (RSSI) ■ receiver gate output ■ receiver inhibit input ■ 13.8VDC (1.5A) output ■ tone on idle (TOI). These functional parts are described in detail below. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Functional Description 35 Figure 3.7 SI board block diagram SI Board 13.8V Mains fail signal AC Power Supply Unit 13.8V Fuse 4.5V 13.8V 9V Power Supplies 3.3V AGND IN DC Power Connector 13.8V out 13.8V out 9V 4.5V 13.8V RX AUDIO OUT RX LINE OUT AUD IN Audio TX AUDIO IN TOI TONE TX LINE IN Transmitter Module 13.8V 4.5V 9V 3.3V AUX IO TX KEY TX KEY RX INHIBIT TX DATA Control and Signalling RELAY DRIVER OPTO DIG IO 13.8V TX DIG IO AUD OUT RX DIG IO RX GATE AUX IO Receiver Module System Connector RX GATE RSSI RSSI TXD RXD RX DATA Serial Data Connector 13.8V 3.3V Temperature Sensor Fan Control Fan Power Board 36 Functional Description TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 3.4.1 Internal Power Distribution This section details how the input power feed is distributed throughout the base station to power its various sub-systems. Refer to Figure 3.8 for more information. Figure 3.8 Power distribution Interface Digital Board Transmitter 3V 2.5V CODEC and Audio 3.3V 9V 6V 13.8V Power Supply Circuitry Fan Power Board DC Power Source Fuse Fan Control Circuitry 4.5V 3.3V Control Circuitry Data Circuitry 9V 13.8V Power Supply Circuitry Mains fail signal AC Power Supply Unit 13.8V SI Board Frequency Synthesizer Transmitter Module Interface Digital Board Receiver 3V 2.5V 3.3V 9V 6V 13.8V Power Supply Circuitry Audio Circuitry CWID AC Power Source DC Power Connector Receiver Module CODEC and Audio Frequency Synthesizer UI Board Prog/Mic Connector 13.8V DC This is from either the DC input on the rear of the base station, or from an optional internal AC power supply unit. When AC mains is present, power will not be drawn from the DC input. The DC power input of the base station is protected by a rear panel fuse. The 13.8V is distributed directly to TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Functional Description 37 the receiver and transmitter boards and to the 13.8VDC output on the SYSTEM connector, rated at 1.5A. The 13.8VDC is also used to power the fans, via control circuitry. Note 3.3V, 4.5V, 9V, 13.8V 3.4.2 THSD 3.4.3 The UI board obtains 13.8V and 3.3V from the receiver module and outputs 13V8_SW to the PROG/MIC connector. The other voltages derived on the SI board are used only on the SI board. Serial Data Tait High Speed Data (THSD) is a proprietary protocol of Tait Electronics Limited that can be used with the base station. This allows the base station configured in either data repeater or data modem modes to pass data speeds up to 12kbps on a narrow-band channel and 19.2kbps on a wide-band channel. 1200-baud Fast Frequency Shift Keyed (FFSK) data is also available as an option. General Purpose IO The transmitter and receiver boards can be programmed to act upon signals from the SI board and also outputs signals for certain conditions. These settings are discussed in “Preparation for Operation” on page 77. 3.4.4 Receiver Audio Processing The SI board provides an external 600 Ω balanced 4-wire line for connecting 4-wire circuits of which two are used by the receiver for receive audio. The SI board provides an unbalanced audio output for connecting to other devices. Output levels can be set via the rear panel. 3.4.5 Tone On Idle The tone-on-idle (TOI) frequency is generated by the SI board and fed directly to the receiver line out. It is enabled using links on the SI board. These settings are discussed in “Preparation for Operation” on page 77. If enabled, the output of the TOI is switched by the receiver gate. 3.4.6 Transmitter Audio Processing The SI board provides an external 600 Ω balanced 4-wire line for connecting 4-wire circuits of which two are used by the transmitter for transmit audio. 38 Functional Description TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 The SI board provides an unbalanced audio input and output for connecting to other devices. 3.4.7 Opto Isolated Keying External keying of the base station can be achieved using the current regulated optically isolated keying connections. 3.4.8 Relay Output The SI board can provide a relay output with a load voltage of 350V or load current of 120mA continuous. The SI board can also provide a relay driver output. Both these options are configurable and these settings are discussed in “Preparation for Operation” on page 77. 3.4.9 Fan Control There are three modes of operation for the fans. The modes are: ■ on continuous ■ on when transmitting ■ on at a pre-defined temperature. The modes of operation are selected by links on the SI board. These settings are discussed in “Preparation for Operation” on page 77. 3.4.10 RSSI A received signal strength indication (RSSI) voltage is developed by the receiver module and applied directly to the SI board rear panel. 3.4.11 Receiver Gate The receiver gate signal is used by the SI board to control TOI and a relay output. The receiver gate output on the SYSTEM connector can be used for external equipment such as TaitNet trunking controllers. 3.4.12 Receiver Inhibit The receiver inhibit input on the SYSTEM connector is used to control the receiver gate signal. This may be used in linking applications to prevent unwanted receiver audio signals from appearing at the SI board output connector. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Functional Description 39 3.5 Fan Operation The cooling fans are mounted behind the front panel. All fans in the chassis must be of the same type. Dissipation of Heat Heat needs to be dissipated from a number of components within the internal AC power supply unit, transmitter and receiver modules, including the following: ■ 9V regulator ■ RF PA ■ driver for RF PA ■ audio PA The mechanisms by which the heat is conducted away in each case are described below. Dissipation of Heat from Transmitter The transmitter board is mounted directly onto a heatsink through which the forced air from the fans is ducted. Dissipation of Heat from Regulator and Audio PA Heat from the audio PA and 9V regulator on the receiver board is conducted away by a small aluminium heatsink and mounting boss. The heatsink and boss contact the underside of the board where the components are mounted and thermal paste ensures a good thermal transfer between the two surfaces. Dissipation of Heat from RF PAs and Driver Heat from the RF PAs and driver is conducted to the heatsink through a copper separator plate. The copper plate is fixed to the underside of the board and the components soldered directly to it. The copper plate is mounted directly to the main heatsink boss and a coating of thermal paste ensures good thermal transfer between these two surfaces. Dissipation of Heat from Internal AC Power Supply Unit Air is forced round major components within the internal AC power supply unit to keep them cool. Some air is passed through a small heatsink to keep the current-carrying semiconductor devices cool. 40 Functional Description TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 4 Installation This section describes how to install the base station in a standard 19-inch rack or cabinet. It also provides some general information on safety precautions and site requirements. We recommend that you read the entire section before beginning the installation. 4.1 Personal Safety 4.1.1 Lethal Voltages The base station may be fitted with an internal AC power supply unit. If an internal AC power supply unit is fitted, a standard ICE AC power connector is fitted in the rear panel of the base station (refer to “AC Power Connection” on page 66). Warning!! The internal AC power supply unit contains voltages that may be lethal. Refer to the ratings label on the rear of the base station. The internal AC power supply contains no user-servicable parts. Important Wrong mains voltage! Before connecting to the AC power connector, ensure that the internal 115V/230V voltage mains selector switch is set to the correct mains voltage. The voltage selector switch is located under the base station cover. (Refer to “Setting the AC Mains Input Voltage” on page 50.) The base station must be installed so that the rear of the base station is located in a service access area. The internal AC power supply unit must be connected to the mains supply source by trained personnel in accordance with local and national regulations. Ensure that all power sources (AC and DC) are disconnected before opening the base station. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Installation 41 4.1.2 Explosive Environments Warning!! 4.1.3 Do not operate base station equipment near electrical blasting caps or in an explosive atmosphere. Operating the equipment in these environments is a definite safety hazard. Proximity to RF Transmissions Do not operate the transmitter when someone is standing within 90cm (3ft) of the antenna. Do not operate the transmitter unless you have checked that all RF connectors are secure. 4.1.4 High Temperatures Take care when handling a base station which has been operating recently. Under extreme operating conditions (+60°C [+140°F] ambient air temperature) or high duty cycles the external surfaces of the base station can reach temperatures of up to +80°C (+176°F). 4.2 Equipment Safety 4.2.1 ESD Precautions Important This equipment contains devices which are susceptible to damage from static charges. You must handle these devices carefully and according to the procedures described in the manufacturers’ data books. We recommend you purchase an antistatic bench kit from a reputable manufacturer and install and test it according to the manufacturer’s instructions. Figure 4.1 shows a typical antistatic bench set-up. You can obtain further information on antistatic precautions and the dangers of electrostatic discharge (ESD) from standards such as ANSI/ESD S20.20-1999 or BS EN 100015-4 1994. 42 Installation TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Figure 4.1 Typical antistatic bench set-up conductive wrist strap dissipative rubber bench mat common point ground (building ground or mains ground via 1MΩ series resistor) 4.2.2 Antenna Load The base station has been designed to operate safely under a wide range of antenna loading conditions. However, damage will occur if the load is removed while the base station is transmitting. Transmitting into a low VSWR will maximise the power delivered to the antenna. 4.2.3 Equipment Grounding To ensure safe operation, the base station must be correctly grounded as described in these installation instructions. 4.2.4 Installation and Servicing Personnel The base station should be installed and serviced only by qualified personnel. 4.3 Regulatory Information 4.3.1 Distress Frequencies The 406 to 406.1MHz frequency range is reserved worldwide for use by Distress Beacons. Do not program transmitters to operate in this frequency range. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Installation 43 4.3.2 FCC Compliance1 This device complies with part 15 of the FCC Rules. Operation is subject to the condition that this device does not cause harmful interference. 4.3.3 Unauthorised Modifications Any modifications you make to this equipment which are not authorised by Tait Electronics Ltd. may invalidate your compliance authority’s approval to operate the equipment. 4.3.4 Health, Safety and Electromagnetic Compatibility in Europe In the European Community, radio and telecommunications equipment is regulated by Directive 1999/5/EC, also known as the Radio and Telecommunications Terminal Equipment (R&TTE) directive. The requirements of this directive include protection of health and safety of users, as well as electromagnetic compatibility. Intended Purpose of Product This product is an FM radio transceiver. Its intended purpose is for radio communication in Private Mobile Radio (PMR) services or Public Access Mobile Radio (PAMR) services. Important Declaration of Conformity This product can be programmed for frequencies or emissions that may make its use illegal. A license must be obtained before this product is used. All license requirements must be observed. Limitations may apply to transmitter power, operating frequency, channel spacing, and emission. Brief Declarations of Conformity appear on page 141. You can download the formal Declaration of Conformity from http://eudocs.taitworld.com/. You can also obtain a signed and dated paper copy of the Declaration of Conformity from Tait Europe Ltd. 1. Refer to the specifications manual for more information on the compliance standards to which the base station has been tested and approved. 44 Installation TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 4.4 Environmental Conditions 4.4.1 Operating Temperature Range The operating temperature range is –30°C to +60°C (–22°F to +140°F) ambient temperature for the 25W base station and –30°C to +50°C (–22°F to +122°F) ambient temperature for the 50W and 40W base stations. Ambient temperature is defined as the temperature of the air at the intake to the cooling fans. 4.4.2 Humidity The humidity should not exceed 95% relative humidity through the specified operating temperature range. 4.4.3 Dust and Dirt For uncontrolled environments, the level of airborne particulates must not exceed 100µg/m3. 4.5 Grounding and Lightning Protection 4.5.1 Electrical Ground The base station modules are grounded by physical contact between the module mounting points and the chassis. To ensure a good ground connection you must tighten each module securely (for the correct torque refer to “Replacing Modules” in the installation and operation manual). A threaded grounding connector is provided on the rear of the tray for connection to the site ground point (for more details refer to “Connections” on page 65). 4.5.2 Lightning Ground It is extremely important for the security of the site and its equipment that you take adequate precautions against lightning strike. Because it is outside the scope of this manual to provide comprehensive information on this subject, we recommend that you conform to your country's standards organisation or regulatory body. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Installation 45 4.6 Recommended Tools It is beyond the scope of this manual to list every tool that an installation technician should carry. However, the following tools are specifically required for installing the base station: ■ Philips #2 tip screwdriver used to connect the DC power cables to the DC power terminals ■ Pozidriv PZ3 screwdriver for the M6 screws used to secure the tray to the cabinet in Tait factory-assembled systems ■ Torx T10 screwdriver for the M3 pan head screws with captured shakeproof washer and flat washer used to secure the modules in the tray ■ Torx T10 screwdriver for the M3 countersunk screws used to secure the cover and the heatsink channels to the tray ■ Pozidriv PZ1 screwdriver for the M3 pan head self-tapping screws used to secure the fans. You can also obtain the TBA0ST2 tool kit from your nearest Tait dealer or Customer Service Organisation. It contains the basic tools needed to install, tune and service the base station. 4.7 Ventilation Always ensure there is adequate ventilation around the base station. Do not operate at high duty cycles in a sealed cabinet. You must keep the ambient temperature within the specified range, and we strongly recommend you ensure that the cooling airflow is not restricted. Important 4.7.1 The cooling fans are mounted behind the front panel. To ensure adequate airflow through the base station, do not operate it for more than a few minutes with the fans disconnected (e.g. for servicing purposes). Cabinet and Rack Ventilation Refer to Figure 4.2 on page 47. Adequate cooling airflow is critical to the performance of the base station. The cooling airflow for the base station enters through the front panel and exits at the rear of the tray. For optimum thermal performance, the heated air that has passed through a base station must not be allowed to re-enter the air intakes on the front panel. Each base station requires an unobstructed airflow of 18m3/h (11cfm). To allow enough cooling airflow through a cabinet mounted base station we recommend the following: 46 Installation TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Figure 4.2 Typical cabinet ventilation requirements top view 20cm (8in) side view front view 2U BUSY TF1 TF2 RF1 RF2 VOLUME BUSY TF1 TF2 RF1 RF2 VOLUME BUSY TF1 TF2 RF1 RF2 VOLUME BUSY TF1 TF2 RF1 RF2 VOLUME BUSY TF1 TF2 RF1 RF2 VOLUME BUSY TF1 TF2 RF1 RF2 VOLUME BUSY TF1 TF2 RF1 RF2 VOLUME BUSY TF1 TF2 RF1 RF2 VOLUME BUSY TF1 TF2 RF1 RF2 VOLUME BUSY TF1 TF2 RF1 RF2 VOLUME BUSY TF1 TF2 RF1 RF2 VOLUME BUSY TF1 TF2 RF1 RF2 VOLUME BUSY TF1 TF2 RF1 RF2 VOLUME BUSY TF1 TF2 RF1 RF2 VOLUME BUSY TF1 TF2 RF1 RF2 VOLUME BUSY TF1 TF2 RF1 RF2 VOLUME BUSY TF1 TF2 RF1 RF2 VOLUME BUSY TF1 TF2 RF1 RF2 VOLUME BUSY TF1 TF2 RF1 RF2 VOLUME BUSY TF1 TF2 RF1 RF2 VOLUME ≥10cm (≥4in) ventilation slots blanking panels TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 airflow entry airflow exit Installation 47 ■ ■ ■ ■ ■ a distance of 5cm minimum clearance to any obstruction to the front of the tray. an open area of at least 50cm2 (8in2) per tray of ventilation slots or louvres in front of the air intakes for the fans for each tray; for example ten 6×85mm (0.25×3.3in) slots will allow the recommended airflow. a distance of 10cm minimum clearance to any obstruction to the rear of the tray. an open area of at least 50cm2 (8in2) per tray of ventilation slots or louvres in the top of the cabinet, or to the rear of each tray. a 2U gap at the top of the cabinet. Note The ventilation opening must be unrestricted. If the slots or holes are covered with a filter, mesh or grille, the open area must be increased to allow the same airflow as an unrestricted opening. The maximum ambient temperature entering the cabinet must not exceed the maximum temperature specified for the base station. If the base station is installed in a rack or cabinet with other equipment with different ventilation requirements, we recommend that the base station be positioned below this equipment. Auxiliary Extractor Fans If multiple base stations are fitted in a cabinet, auxiliary extractor fans may be required to ensure adequate cooling. If fitted they should be capable of extracting 18m3/h (11cfm) per base station in the cabinet. If you have any other configuration, the performance of your system will depend on how closely you comply with the base station airflow requirements described above. 48 Installation TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 4.8 Installing the Base Station 4.8.1 Unpacking the Equipment Unpacking the Base Station Disposal of Packaging 4.8.2 The base station is packed in a strong corrugated cardboard carton with top and bottom foam cushions. 1. Cut the tape securing the flaps at the top of the carton and fold them flat against the sides. 2. Rotate the carton carefully onto its side and then onto its top, ensuring that none of the flaps is trapped underneath. 3. Slide the carton upwards over the foam cushions and lift it away. Remove the cushion from the bottom of the base station. 4. Lift the base station clear of the remaining cushion. If you do not need to keep the packaging, we recommend that you recycle it according to your local recycling methods. The foam cushions are CFCand HCFC-free and may be burnt in a suitable waste-to-energy combustion facility, or compacted in landfill. Identifying the Mechanical Configuration The base station is available in two different mechanical configurations— with or without provision for an internal AC power supply unit. The mechanical configuration with provision for an internal AC power supply has the following distinguishing features: ■ larger air intake on the right-hand side of the front panel ■ provision for AC connector on the left-hand side of the rear panel (refer to Figure 6.2 on page 66) ■ ground point on the right-hand side of the rear panel rather than on the left-hand side ■ different SI board and internal cables. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Installation 49 4.8.3 Power Supply Options The base station is available with or without an internal AC power supply unit. All base stations have an external DC input power connector which is used as main power supply when no internal AC power supply unit is fitted. When the internal AC power supply unit is fitted, the DC input can be used as a DC backup power option. In case of AC mains failure the base station will automatically and seamlessly switch to DC power input. If no internal AC power supply unit is fitted, an external Tait T809-10-87xx power supply can be used to supply the DC voltage required. 4.8.4 Setting the AC Mains Input Voltage Warning!! The internal AC power supply unit contains voltages that may be lethal. Refer to the ratings label on the rear of the base station. Ensure that all power sources (AC and DC) are disconnected before opening the base station. 1. Disconnect all power sources before opening the base station. 2. Use a Torx T10 screwdriver to remove the 15 countersunk screws securing the cover to the tray. 3. Set the 115V/230V AC mains voltage selector switch to the correct AC mains input voltage (Figure 4.3). Figure 4.3 115/230V AC mains voltage selector switch 115/230V AC mains voltage selector switch 50 Installation TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 4.8.5 Mounting the Base Station Figure 4.4 1. Fit the base station into the cabinet or rack and secure it firmly with an M6 (or 0.25in if you are using imperial fittings) screw, flat and spring washer in each of the four main mounting holes b, as shown in Figure 4.4 on page 51. 2. The base station can be wall-mounted by rotating the front mounting brackets and fitting the optional rear brackets (TBBA03-01). When the base station is wall-mounted ensure the airflow is from bottom to top (front panel mounted down) or side to side. 3. For transport or in installations subject to vibration, the base station should be supported at the rear using a transit bracket (Tait recommends to use the TB7100 transit bracket, Tait part number 302-05282-00). Base station mounting points (configuration with AC power supply unit shown) main mounting holes base station ground point TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 DC power connector AC power connector rack frame Installation 51 4.8.6 Cabling We recommend that you route all cables to and from the base station along the side of the cabinet so the cooling airflow is not restricted. Cables should be well supported so that the connectors or terminals on the base station and on the ends of the cables do not have to support the full weight of the cables. Cables must be routed so that they do not restrict the air outlets at the rear of the base station. 4.8.7 Accessories The base station can use the following accessories: 52 Installation ■ T809-10-87xx power supply ■ TBBA03-01 wall mounting kit ■ TBBA03-02 duplexer kit (mechanical configuration without internal AC power supply unit) ■ TBBA03-03 duplexer kit (mechanical configuration with internal AC power supply unit) ■ TMAA02-01 fist microphone. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 5 Replacing Modules This section describes how to: General ■ remove and open and close the base station ■ remove and fit the modules and components Important Before disassembling the base station, disconnect the base station from any test equipment or power supply. Disassemble only as much as necessary to replace the defective parts. Inspect all disassembled parts for damage and replace them, if necessary. Observe the torque settings indicated in the relevant figures. Saving the Base Station Configuration Important To ensure adequate airflow through the base station, do not cover the fan intake grill on the front panel. Do not operate for more than a few minutes with the fan intake covered. Important The transmitter and receiver modules must only be replaced with base station modules. Before replacing a module in the base station, you should decide whether you need to save its configuration data. If you are unsure whether you have a record of the configuration, use the Programming Application to read the base station and save the configuration files before removing any modules. Once you have replaced the module, you will be able to restore the original configuration by programming the saved configuration back into the base station. If one or more of the modules is faulty, you may be unable to read the base station. In this case, you will have to restore the configuration from a back-up file. Refer to the section “Preparation for Operation” on page 77 for more information. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Replacing Modules 53 5.1 Removing the Base Station and Opening the Tray Important Figure 5.1 The modules in the base station are not hot-pluggable. It is recommended the tray is removed from the rack before any modules are replaced. Opening the tray Configuration with internal AC power supply unit shown 54 1. If an internal AC Power supply is fitted, disconnect the base station from AC power g. 2. Remove the fuse e at the rear of the base station to disconnect the base station from DC power. 3. Use a Philips #2 screwdriver to disconnect the cables from the DC power connector f . 4. Disconnect the antenna connectors for transmit and receive d. 5. Disconnect any other connectors. 6. Disconnect the ground cable from the ground point c. 7. Use a PZ2 Pozidriv screwdriver to remove the four M6 screws, and remove the base station from the rack. 8. Use a Torx T10 screwdriver to remove the 15 countersunk screws. Remove the tray cover b. Replacing Modules TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 5.2 Removal Replacing the UI Board 1. Remove the volume knob by pulling slowly but firmly. The knob is a friction fit and can leave the collet behind on the shaft. If this happens, remove the collet from the shaft and place inside the knob. 2. Disconnect the speaker connector b. 3. Use a Torx T10 screwdriver to remove the three screws c together with the spring washers and flat washers. 4. Insert the card remover tool (220-02034-xx) from the tool kit (TBA0ST2), or a small flat-bladed screwdriver into the two small holes at the bottom of the UI board. Lever the board completely off the spring clips d. 5. Carefully slide the UI board towards the rear of the base station until the volume-control shaft clears the front panel. Lift the UI board clear of the chassis. 6. Disconnect the two Micro-MaTch connectors e. Figure 5.2 Removing the UI board Torx T10 c 4.5lb·in (0.5N·m) Cables not shown. Fitting 1. Plug the two Micro-MaTch connectors e into the UI board. The Micro-MaTch connector for the transmitter is closest to the edge of the UI board. 2. Align the volume-control shaft with the hole in the front panel, also align the programming/microphone connector and function buttons as the board is slid into place. 3. Gently slide the UI board into position so that the spring clips d are engaged. Press firmly around the spring clips to ensure they are engaged fully. 4. Use a Torx T10 screwdriver to fasten the three screws c to 4.5lb·in (0.5N·m). 5. Plug the speaker connector b into the UI board. 6. Fit the volume knob onto the shaft and press firmly until fully seated. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Replacing Modules 55 5.3 Replacing the Receiver Module Note Removal Figure 5.3 Release the latch underneath the DC power connector before attempting to disconnect it. 1. Disconnect the cables to the RF b, DC power c, system interface d, and the user interface e connectors. 2. Use a Torx T10 screwdriver to remove the five screws f and g together with the spring washers and flat washers. 3. Lift the receiver module clear of the chassis. 4. Make sure not to lose the metal heatsink g for the audio PA. Replacing the receiver module Torx T10 4.5lb·in Check that links LK2, LK3 and LK4 are not fitted. Torx T10 4.5lb·in Fitting Cables not shown. Note Although the boards of the transmitter and receiver modules look alike, the board on the transmitter module can not replace a receiver module. There is no heat transfer plate on the receiver module. Check that the replacement module has links LK2, LK3 and LK4 not fitted as shown in Figure 5.3. Note Before fitting the receiver module, make sure that the metal heatsink h for the audio PA is fitted to the tray chassis. 1. Place one screw g into the hole above the metal heatsink plate by: a. holding the module at a 60° angle b. fitting the screw on the Torx driver c. slipping it through the shield hole and into the board hole. 56 2. Position the receiver module inside the tray chassis. 3. Use a Torx T10 torque-driver to tighten the screws f and g to 4.5lbf·in (0.5N·m). 4. Connect the cables to the RF b, DC power c, system interface d, and user interface e connectors. Replacing Modules TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 5.4 Replacing the Transmitter Module Note Removal Figure 5.4 Release the latch underneath the DC power connector before attempting to disconnect it. 1. Disconnect the cables to the RF b, DC power c, system interface d, and the user interface f connectors. 2. Use a Torx T10 screwdriver to remove the screw h fastening the temperature sensor to the heatsink. 3. Use a Torx T10 screwdriver to remove the four screws g fastening the heatsink to the tray chassis. 4. Lift the transmitter module clear of the tray chassis. Replacing the transmitter module Torx T10 b g 4.5lb·in Check that links LK2, LK3 and LK4 are not fitted. Fitting Torx T10 4.5lb·in Note Cables not shown. Although the boards of the transmitter and receiver modules look alike, the board on the transmitter module can not replace a receiver module. There is no heat transfer plate on the receiver module. Check that the replacement module has links LK2, LK3 and LK4 not fitted as shown in Figure 5.4. 1. Position the transmitter module inside the tray chassis. 2. Use a Torx T10 torque-driver to fasten the four screws g to 4.5lbf·in (0.5N·m). 3. Use a Torx T10 torque-driver to fasten the temperature sensor with the screw h to 4.5lbf·in (0.5N·m). 4. Connect the cables to the RF b, DC power c, system interface d, and the user interface f connectors. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Replacing Modules 57 5.5 Replacing the SI Board Removal 1. Disconnect the system interface cables e to the transmitter and the receiver, the fan control cable f , the temperature sensor cable g, and the mains power present cable, and move them to one side. 2. Remove the DC power cables h and move them to one side. Note the connection positions. 3. Use a Torx T10 screwdriver to remove the two screws j. Use a PZ1 Pozidriv screwdriver to remove the screw i on the heatsink of U406. 4. Carefully lift the front of the SI board off the spring clips 1). 5. Carefully slide the SI board towards the front of the base station until the connectors b, c and d clear the rear panel. Lift the SI board clear of the chassis. Figure 5.5 Replacing the SI board Torx T10 4.5lb·in PZ1 4.5lb·in Fitting Cables not shown. 1) 1. Slide the SI board into the tray chassis by fitting the connectors b, c and d into the rear panel. 2. Press down firmly on the front of the SI board to engage the two spring clips j. Important 58 1) Make sure that the thermal pad is fitted under and the plastic insulating washer is fitted on U406. 3. Use a torque-driver to fasten the two screws j (Torx T10) the screw i (PZ1) on the heatsink of U406 to 4.5lb·in (0.5N·m). 4. Connect the system interface cables e to the transmitter and the receiver, the fan control cable f , the temperature sensor cable g, and the DC power cables h. Replacing Modules TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 5.6 Removal Replacing the Transmitter and Receiver Fans 1. Use a Torx T10 screw driver to remove the four screws b securing the fan duct d in the tray chassis. 2. Disconnect the fan control loom from the fan power board c. Slide back the fan duct d and lift clear. 3. Unplug the fan to be replaced from the fan power board c on the fan duct d. 4. Use a PZ1 Pozidriv screwdriver to remove the two M3×25mm screws e and remove the fan. Figure 5.6 Replacing the transmitter and receiver fans PZ1 4.5lb·in Torx T10 4.5lb·in Fitting 1. Place the fan into position on the fan duct e and use a PZ1 screwdriver to fasten the two M3×25 screws e to 4.5lb·in (0.5N·m). 2. Thread the fan cable through the hole in the side of the fan duct. Plug the fan into the fan power board c. 3. Slide the fan duct d into the chassis. Plug the fan control loom into the fan power board c. 4. Use a Torx T10 screwdriver to fasten the four screws b to 4.5lb·in (0.5N·m). TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Replacing Modules 59 5.7 Replacing the Fan Power Board Note The fan power board is manufactured as part of the UI board and cannot be ordered separately. For more information, refer to “Spare Parts” in the service manual. The circled numbers in this section refer to the items in Figure 5.6 on page 59. 5.8 1. Disconnect the fan control cable and the fan cables from the fan power board c. 2. Use a Torx T10 screwdriver to remove the screw f attaching the fan power board c to the fan duct d. 3. Fitting is carried out in reverse order. Replacing the Temperature Sensor Board Note 60 The temperature sensor board is manufactured as part of the SI board and cannot be ordered separately. For more information, refer to “Spare Parts” in the service manual. 1. Disconnect the temperature sensor cable from the SI board (Figure 5.5, g). 2. Use a Torx T10 screwdriver to remove the screw (Figure 5.4, h) attaching the temperature sensor board to the transmitter module. 3. Fitting is carried out in reverse order. Replacing Modules TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 5.9 Replacing the AC Power Supply Unit, Fan and Filter Module Removal 1. Disconnect the base station from AC mains power. 2. Remove the fuse at the rear of the base station to disconnect the base station from DC power. 3. Disconnect the fan g at connector PL7 1! of the UI board. 4. Use a Torx T10 screwdriver to remove the two screws e that hold the AC power supply f unit to the main chassis. 5. Slide the AC power supply unit from its position to gain access to the fan. 6. Use a PZ1 Posidriv screwdriver to remove the two M3 x 25mm screws h that hold the fan in place, and remove the fan. 7. Disconnect the cable for the mains fail signal at J110 c and the DC power cable at J102 b of the SI board. 8. Disconnect the connection (not shown) from the AC filter module d to the AC power supply unit, and remove the AC power supply unit. 9. Figure 5.7 Slide the AC filter module from its position and remove it. Replacing the AC power supply unit, fan, filter module, and speaker Cables not shown. 1! Torx T10 4.5lb·in 1) PZ1 4.5lb·in ge TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Torx T10 4.5lb·in Replacing Modules 61 Fitting 5.10 1. Slide the AC filter module d into the securing tabs at the rear of the tray. 2. Place the fan g into position on the AC power supply unit f and use a PZ1 screwdriver to fasten the two M3×25 screws h to 4.5lb·in (0.5N·m). 3. Connect the AC power supply unit to the AC filter module. 4. Slide the AC power supply unit into position on the tray and connect the fan to connector PL7 1! on the UI board. 5. Use a Torx T10 screwdriver to fasten the two screws e that hold the AC power supply unit in place to 4.5lb·in (0.5N·m). 6. Connect the cable for the mains fail signal at J110 c and the DC power cable at J102 b of the SI board. Replacing the Speaker The circled numbers in this section refer to the items in Figure 5.7 on page 61. 62 1. Disconnect the speaker cable from connector PL2 1) on the UI board. 2. Use a Torx T10 screw driver to remove the two screws and washers i securing the speaker i to the tray. 3. Fitting is carried out in reverse order. The torque for the Torx T10 screws i is 4.5lb·in (0.5N·m). Replacing Modules TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 5.11 Final Reassembly Figure 5.8 shows the assembled configuration with internal AC power supply unit. Figure 5.9 shows the assembled configuration without internal AC power supply unit. Figure 5.8 1. Ensure all internal cables are connected correctly as shown below. 2. Place the tray cover onto the chassis. 3. Use a Torx T10 torque-driver to fasten the tray cover with the 15 countersunk screws to 4.5lb·in (0.5N·m). 4. Fit the fuse b at the rear of the base station. Final reassembly (configuration with internal AC power supply unit) Fuse TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Replacing Modules 63 Figure 5.9 Final reassembly (configuration without internal AC power supply unit) Fuse 64 Replacing Modules TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 6 Connections This section gives an overview of looms and cables, and describes the specifications and pinouts of the external and internal connectors. Overview Figure 6.1 provides an overview of the connections. Connectors, looms and cables DC Input Fuse Connector System Connector J600 Factory only DC Output Transmitter/SI RF connector RF DC power connector J101 Auxiliary connector PL100 J102 SK101 DC power SK103 SK100 User interface connector J104 SI Board J110 Temperature Sensor Transmitter Module J106 RF J103 RF connector SK103 J105 Serial Data AC Input Connector Connector J201 J200 AC Power Supply Unit Receiver/SI Fan power PL5 115V/230V Selector Switch PL101 DC power Mains fail signal Auxiliary connector SK101 DC power connector PL100 SK100 Receiver Module User interface connector PL4 Fan Power Board PL6 Fan AC Input Filter Module Rx Tx/Ant Connector Connector J202 Ground Point J100 Figure 6.1 AC power PL3 Fan PL8 PL7 PL2 Receiver/UI UI Board Transmitter/UI SK1 SK2 Speaker Fan SK3 Prog/Mic Connector Configuration with internal AC power supply unit shown For information on the factory connector and the internal options connector of the transmitter and receiver, refer to the PCB information. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Connections 65 6.1 External Connectors Figure 6.2 shows the external connectors: Figure 6.2 External connectors (configuration with internal AC Power supply unit shown) programming/microphone connector (PROG/MIC) AC power connector AC Power Connection serial data connector (IOIOI) system connector (SYSTEM) DC power connector (13.8VDC 13A MAX) ground receiver transmitter point antenna antenna connector connector (TX/ANT)* *Tx/ANT is Tx and Rx, if the duplexer is fitted. (RX) If an internal AC power supply unit is fitted, AC power is available in 195VAC to 264VAC or 99VAC to 135VAC. The voltage selector switch is located under the base station cover. (Refer to “Setting the AC Mains Input Voltage” on page 50.) The AC power connector at the rear of the base station is a standard 3-way AC pin connector. Warning!! The internal AC power supply unit contains voltages that may be lethal. Refer to the ratings label on the rear of the base station. The internal AC power supply contains no user-servicable parts. Important Wrong mains voltage! Before connecting to the AC power connector, ensure that the internal 115V/230V voltage mains selector switch is set to the correct mains voltage. The base station must be installed so that the rear of the base station is located in a service access area. The internal AC power supply unit must be connected to the mains supply source by trained personnel in accordance with local and national regulations. Ensure that all power sources (AC and DC) are disconnected before opening the base station. 66 Connections TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 DC Power Connection The base station is designed to accept a nominal 13.8V DC, with negative ground. The DC power connector (J105) at the rear of the base station is a heavyduty M4 screw terminal connector suitable for many forms of connection. Pin Signal Name Signal Type 13.8VDC input ground input Notes external view You must connect the DC supply from the battery to the base station via a readily accessible disconnect device such as a fuse or DC-rated circuit breaker with the appropriate rating, as shown in the table below. The DC input leads should be of a suitable gauge to ensure less than 0.2V drop at maximum load over the required length of lead. Nominal Supply Voltage 13.8VDC Circuit Breaker/Fuse Rating Input Voltage Range 10VDC to 16VDC 20A Recommended Wire Gaugea 8AWG / 8.35mm2 a. For a length of 1.5m to 2m (5ft to 6.5ft) (typical). Terminate the DC input leads with a suitable crimp connector for attaching to the J105 M4 screws. Figure 6.3 Recommended DC power connection Circuit Breaker or Fuse TB7100 base station Battery Ground Point The ground point is a terminal for grounding the tray to the mounting rack. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Connections 67 The RF input to the base station is via the RX connector (N-type) on the rear panel of the base station. The RF output is via the TX/ANT connector (N-type) on the rear panel of the base station. RF Connections (RX and TX/ANT) The RF connector is an N-type connector with an impedance of 50Ω. Important Pin Signal Name Signal Type RF RF analog GND RF ground Notes rear view 68 The maximum RF input level is +27dBm. Higher levels may damage the radio. Connections TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 System Connector (SYSTEM) The system connector (J106) at the rear of the base station is a 25-way standard-density D-range socket. Pin 1) 1! 1@ 1# 1$ 1% 1^ 1& 1* 1( 2) 2! 2@ 2# 2$ 2% Signal Name Rx line output + Tx/Rx digital input 1 (AUX_GPI1) Tx/Rx digital input 2 (AUX_GPI2) Rx line output – Tx line input + Tx/Rx digital input 3 (AUX_GPI3) Tx/Rx digital input 4 (AUX_GPIO4) Signal Type audio output input transformer isolated line <6dBm high ≥1.7 V, low ≤0.7 V audio output audio input input transformer isolated line transformer isolated line high ≥1.7 V, low ≤0.7 V input output: high ≥3.1 V (no load), low <0.6 V (10mA sink) input: high ≥1.7 V, low ≤0.7 V transformer isolated line DC signal, 0.6 to 2.5V output: high ≥3.1 V (no load), low <0.6 V (10mA sink) input: high ≥1.7 V, low ≤0.7 V 10 Tx line input – RSSI Tx digital in/out 1 (TX_AUX_GPIO5) audio input output input/output 11 12 Tx audio input Tx digital in/out 2 (TX_AUX_GPIO6) audio input input/output 13 14 15 16 17 18 19 ground Rx gate Tx key Rx relay (comm) Rx relay (NO or NC) Rx Inhibit Rx digital in/out 1 (RX_AUX_GPIO5) ground output input output output input input/output 20 21 22 Tx Opto input + Tx Opto input – Rx digital in/out 2 (RX_AUX_GPIO6) input input input/output 23 24 25 Digital output/Tx relay Rx audio output 13.8 volt output output output power output external view TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Notes output: high ≥3.1 V (no load), low <0.6 V (10mA sink) input: high ≥1.7 V, low ≤0.7 V open collector active low opto-isolated 0 to 3.3V, active low output: high ≥3.1 V (no load), low <0.6 V (10mA sink) input: high ≥1.7 V, low ≤0.7 V input voltage range 10VDC to 60VDC output: high ≥3.1 V (no load), low <0.6 V (10mA sink) input: high ≥1.7 V, low ≤0.7 V active low, sinks up to 250mA <4.4Vpp resetable SMD fuse 1.5A Connections 69 Serial Data Connector (IOIOI) The serial data connector (J1054) labelled IOIOI is a 9-way female D-range connector, which provides a data connection to the base station. Pin external view Programming/Micro phone Connector (PROG/MIC) Signal Name not connected receive data transmit data not connected ground not connected ready to transmit clear to send not connected Signal Type not used output input not used ground not used output input not used Notes data transmitted by TB7100 data received by TB7100 request to send clear to send The PC running the programming and calibration application is connected to the base station via the programming/microphone connector (SK3) of the UI board. The programming/microphone connector is an 8-way RJ45 socket. Use the TPA-SV-006 or the T2000-A19 programming lead and a TMAA20-04 adapter to connect the PC to the base station. It is possible to plug the RJ11 directly into the RJ45 socket without the use of the adapter, but this is not recommended. A microphone can also be connected to the base station via this connector. Pin 12 345678 external view 70 Connections Signal Name Signal Type Notes not connected not connected +13V8_SW output +13.8V, 250mA TXD input transmit data PTT input PTT MIC_AUD_IN input voice band (microphone) input GND ground RXD output not connected receive data not connected TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 6.2 Internal Connectors 6.2.1 Transmitter and Receiver Connectors The internal connectors of the transmitter and receiver are the same for both modules. Note The signals on the user interface connectors are different for the transmitter and the receiver. RF Connectors The RF connectors of the transmitter and the receiver are N-type connectors with an impedance of 50 Ω. DC Power Connectors The DC power connectors of the transmitter and the receiver are the interface for the primary 13.8V power source. There are different DC power connectors for the 50W/40W and 25W versions. Pin 50W/40W external view 25W Signal name Signal type Notes AGND ground SPK– analog output not connected SPK+ analog output not connected 13.8VDC DC power input external view TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Connections 71 The auxiliary connectors of the transmitter and receiver are 15-way standard-density D-range sockets. Auxiliary Connectors Pin 1) 1! 1@ 1# 1$ 1% external view User Interface Connector 10 11 12 13 14 15 Signal Name AUX GPIO7 AUX GPIO4 AUX RXD AUX GPI3 AUX GPI2 RSSI AUX TAP IN 13.8VDC SW AUX GPIO6 AUX GPIO4 AUX TXD AUX GPI1 AUD TAP OUT AUX MIC AUD AGND Signal Type Notes input output input output output output input ground The user interface connectors (SK100) of the transmitter and the receiver is a 15-way moulded plastic connector. Signal Type Pin Signal Name Notes Transmitter 17 15 13 11 18 16 14 12 10 external view pin 1 closest to PCB 72 Connections 10 11 12 13 14 15 16 17 18 RX AUD 13.8VDC CH TXD CH PTT CH MIC AUD AGND CH RXD DGND CH ON OFF VOL WIP DC CH SPI D0 CH LE CH GPIO1 3.3VDC CH SPI D1 CH SPI CLK SPKSPK+ no connection no connection input input input ground output ground output input output output output no connection input output no connection no connection Receiver no connection output input no connection output ground output ground output input output output output output input output output output no connection +13V8DC for UI board programming data microphone PTT audio from microphone analog ground programming data digital ground digital ground volume control digital ground +3V3DC for UI board speaker audio speaker audio TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 6.2.2 SI Board Connectors The two DC power connectors (J102 and J103) on the SI board are heavyduty M4 screw terminals. J102 (if fitted) accepts power from the internal AC power supply unit. J103 distributes the DC power to the transmitter and the receiver. DC Power Connectors Pin Signal Name Signal Type Tx and Rx 13.8VDC J102 :input J103: output Tx and Rx ground J102 :input J103: output Notes external view The system interface connector (J101) to the transmitter is a 16-way surfacemounted connector. System Interface Connector to Transmitter Pin 15 16 external view 10 11 12 13 14 15 16 Signal Name TX_AUX_GPIO7 TX_AUX_GPIO6 TX_AUX_GPIO5 TX_AUX_GPIO4 TX_AUX_RXD TX_AUX_TXD TX_AUX_GPI3 TX_AUX_GPI1 TX_AUX_GPI2 TX_AUD_TAP_OUT TX_RSSI TX_MIC_AUD TX_AUD_TAP_IN TX_GND TX_13V8 N/C TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Signal Type output bidirectional bidirectional bidirectional input output input input input no connection no connection output output ground no connection no connection Notes Tx key signal digital input/output digital input/output digital input/output data data digital input digital input digital input Tx audio ground Connections 73 The system interface connector (J100) to the receiver is a 16-way surfacemounted connector. System Interface Connector to Receiver Pin 15 16 external view 74 Connections 10 11 12 13 14 15 16 Signal Name RX_AUX_GPIO7 RX_AUX_GPIO6 RX_AUX_GPIO5 RX_AUX_GPIO4 RX_AUX_RXD RX_AUX_TXD RX_AUX_GPI3 RX_AUX_GPI1 RX_AUX_GPI2 RX_AUD_TAP_OUT RX_RSSI RX_MIC_AUD RX_AUD_TAP_IN RX_GND RX_13V8 N/C Signal Type input bidirectional bidirectional bidirectional input output input input input input input no connection no connection ground no connection no connection Notes gate signal digital input/output digital input/output digital input/output data data digital input digital input digital input receive audio RSSI ground TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 6.2.3 UI Board Connectors The user interface connector (SK1) to the transmitter is a 16-way MicroMaTch connector. User Interface Connector to Transmitter . Pin external view 10 11 12 13 14 15 16 17 18 Signal Name TX_RX_AUD TX_+13V8_SW TX_CH_TXD TX_CH_PTT TX_MIC_AUD_OUT TX_AGND TX_CH_RXD TX_DGND TX_CH_ON_OFF TX_VOL_WIP_DC TX_CH_SPI_D0 TX_CH_LE TX_CH_SPIO1 TX_+3V3 TX_CH_SPI_DI TX_CH_SPI_CLK TX_CH_SPKTX_CH_SPK+ Signal Type no connection no connection output output output ground input ground input output input input input no connection output input no connection no connection Notes no connection no connection programming data microphone PTT audio from microphone analogue ground programming data digital ground digital ground no connection digital ground no connection no connection no connection The user interface connector (SK2) to the receiver is a 16-way MicroMaTch connector. User Interface Connector to Receiver Pin external view 10 11 12 13 14 15 16 17 18 Signal Name RX_RX_AUD RX_+13V8_SW RX_CH_TXD RX_CH_PTT RX_MIC_AUD_OUT RX_AGND RX_CH_RXD RX_DGND RX_CH_ON_OFF RX_VOL_WIP_DC RX_CH_SPI_D0 RX_CH_LE RX_CH_GPIO1 RX_+3V3 RX_CH_SPI_DI RX_CH_SPI_CLK RX_CH_SPKRX_CH_SPK+ TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Signal Type no connection input output no connection input ground input ground input output input input input input output input input input Notes no connection +13V8DC for PCB programming data no connection no connection analogue ground programming data digital ground digital ground volume control digital ground +3V3DC for PCB speaker audio speaker audio Connections 75 76 Connections TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 7 Preparation for Operation 7.1 Introduction The base station operation can be modified by the use of links and programmable settings. The base station can be configured for operation in the following basic modes of operation: 7.2 ■ Line-controlled base: The base station transmit audio and key is derived via the system interface. Audio response is link-selectable. ■ Talk through repeater (voice): The receiver audio is directly connected to the transmitter and the transmitter is keyed by the receiver gate. Audio response in this mode is software-selectable. ■ Data repeater: The received data line is connected to the transmit data line. receiver gate and transmitter key signals are not used. ■ RF modem: Data on the serial interface is connected to the transmitter and the receiver. ■ TaitNet trunking. Mode of Operation This section shows how to set up the base station for various modes of operation. Examples are: ■ line-controlled base ■ talk through repeater ■ RF modem ■ data repeater ■ TaitNet trunking. Where applicable, the procedure for setting any of the audio levels or other adjustment points will be described, along with the procedure for measuring a variety of parameters commonly monitored. To verify the operation of the base station it is best to configure it as a linecontrolled base first. In this mode of operation the receiver and transmitter modules can be independently tested because all the audio inputs and outputs are accessible via the system interface connector. When the base station has been tested as a line-controlled base, it is then a simple process to change the links to the required mode of operation and perform any additional functional testing required for that mode of operation. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Preparation for Operation 77 7.3 Line-controlled Base In the line-controlled base mode the audio and control signals are routed from the external 25-way D-range connector through the system interface to the receiver and transmitter modules. External equipment is used to control the operation of the base station. Figure 7.1 Line-controlled base RF In RF Out Tx Key Tx Audio Transmitter Rx Gate Rx Audio Receiver System Interface 7.3.1 Test Equipment Required The following test equipment is used to setup the base station for linecontrolled base operation: 78 ■ TBA0STU calibration test unit (CTU) which includes the CTU adaptor and CTU cable, or ■ TBA0ST1 calibration test unit (CTU), TBB0STU-TBB CTU adaptor (220-02068-xx) and CTU cable (219-02888-xx) ■ PC, programming cables and the TB7100 programming application ■ digital voltmeter ■ DC power supply (not necessary with internal AC power supply unit option) ■ RF test set with: ■ RF power meter ■ modulation analyser ■ RF signal generator ■ sinad meter ■ audio distortion meter Preparation for Operation TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Calibration Test Unit (CTU) ■ audio level meter ■ audio signal generator. The CTU is used to configure and test the base station. The same CTU is used for TB8000 and TB9000 base station equipment, so only some of the features on the CTU apply to the TB7100 base station. The CTU adaptor is plugged into the system connector of the CTU. The CTU cable is plugged into the system connector of the base station. For more information on the CTU refer to the TBA0STU/TBA0STP Calibration and Test Unit Operation Manual (MBA-00013-xx). 7.3.2 Test Equipment Setup 1. Connect the PC to the programming port on the front panel of the base station. See “Connecting to the PC” on page 105. 2. Plug the adaptor into the system connector on the CTU. Connect the adaptor cable to the system connector of the base station. Note Connections between the CTU and the test equipment will vary and are described in the relevant test steps. 3. Ensure all switches on the CTU are in the 1 or OFF position (inactive). 4. Connect the receiver N-type connector to the RF test set (signal generator) output port. 5. Connect the transmitter N-type connector to the RF test set (power and modulation meter) input port, check the test set is rated for the transmit power of the base station. 6. Connect the 13.8V power supply to the DC input on the base station, ensuring correct polarity. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Preparation for Operation 79 7.3.3 Link Settings Remove the cover as detailed in “Removing the Base Station and Opening the Tray” on page 54 and set the following links on the SI board. Links of the mandatory settings must be in the position indicated. Links of the optional settings must be in one of the positions listed. The defaults are generally recommended. Replace the cover as detailed in “Final Reassembly” on page 63. Table 7.1 LINK Line-controlled base—mandatory settings Name Pins Position Function Comments J400 Tx Key Source 1-2 Line-controlled Base mode External PTT signal to transmitter J502 Tx Audio Source 1-2 Line-controlled Base mode Balanced and unbalanced audio inputs to transmitter J503 Rx Audio Destination 2-3 Line-controlled Base mode Received audio to balanced and unbalanced audio outputs Not fitted Tone on Idle disable Refer “Tone On Idle (TOI)” on page 118 to enable idle tone. W401 TOI 9V Enable W402 TOI 4.5V Enable 2 Table 7.2 LINK Line-controlled base—optional settings Name Pins Position Function Comments J500 Line Out Frequency Response 1-2 2-3 Flat response De-emphasis Default position is 2-3 J501 Line In Frequency Response 1-2 2-3 Flat response De-emphasis Default position is 2-3 J507 Line In Destination 1-2 2-3 Tx Line In to Aux Mic Tx Line In to Audio Tap In Default position is 2-3. Position 1-2 is usually used only by trunking systems. J206 Fan Control 1 1-2 2-3 Fan controlled by J207 Fan always on Default position is 1-2 J207 Fan Control 2 1-2 2-3 Fan Tx key-controlled Default position is 2-3 Fan temperature-controlled 80 Preparation for Operation TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Figure 7.2 System interface link positions J207 W401 W402 J206 J507 J501 J500 7.3.4 J503 J400 J502 Applying Power Before turning on the base station, check that: ■ all looms and cables at the front and rear of the base station are fitted correctly ■ all connectors are secure ■ the 20A fuse is fitted. Turn on the power supply and check that the base station powers up correctly: ■ The power LED on the user interface lights up. ■ The LCD indicates the current channel number. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Preparation for Operation 81 7.3.5 Programming To program a base station for line-controlled base operation follow the instructions below. Do not add CTCSS or any additional settings at this stage. These are covered in “Programmable Features” on page 105. See “Connecting to the PC” on page 105 before beginning. Transmitter 1. Place the transmit/receive programming switch on the user interface into the transmit position. 2. Read the transmitter or start with a new transmitter data file. 3. Use the reset to defaults command under the file menu to ensure all the mandatory and recommended settings are in their correct default states. 4. Open the specifications form and select the correct RF band, not required if the transmitter file was read. 5. Open the channels form and add as many channels as are required. For each channel enter the: 6. Receiver 82 ■ transmit frequency ■ Tx subaudible signalling value (leave as “None”) ■ power level ■ bandwidth. Open the key settings form and select the required function for each function key. For example: ■ FN1 = Preset Channel ■ FN2 = Preset Channel ■ FN3 = Preset Channel ■ FN4 = None 7. Program the transmitter. 1. Place the transmit/receive programming switch on the user interface into the receive position. 2. Read the receiver or start with a new receiver data file. 3. Use the reset to defaults command under the file menu to ensure all the mandatory and recommended settings are in their correct default states. 4. Open the specifications form and select the correct RF band, not required if the receiver file was read. 5. Open the channels form and add as many channels as are required. For each channel enter: Preparation for Operation TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 6. 7. 7.3.6 ■ receive frequency ■ Rx subaudible signalling value (leave as “None”) ■ squelch setting ■ bandwidth. Open the key settings form and select the required function for each function key. For example: ■ FN1 = Preset Channel (same as transmitter) ■ FN2 = Preset Channel (same as transmitter) ■ FN3 = Preset Channel (same as transmitter) ■ FN4 = Monitor / Squelch override Program the receiver. Receiver Audio Level Adjustment Unbalanced Line Balanced Line 1. Connect the unbalanced output from the CTU to the audio input port on the test set and set up the test set to measure the audio level. 2. Set the RF signal generator to the correct RF frequency, modulated with a 1kHz audio tone at 60% of full system deviation. 3. Set the RF output level to -70dBm. 4. Verify that the receiver gate opens and the busy LED turns on. 5. Adjust RV502 (UNBAL OUT) on the rear panel to set the unbalanced output to the required level (typically 1Vp-p). 1. Connect the line output from the CTU to the audio input port on the test set and set up the test set to measure the audio level. 2. Turn the CTU 600 ohm switch on. 3. Set the RF signal generator to the correct RF frequency modulated with a 1kHz audio tone at 60% of full system deviation. 4. Set the RF output level to -70dBm. 5. Verify that the receiver gate opens and the busy LED turns on. 6. Adjust RV503 (BAL OUT) on the rear panel to set the balanced output to the required level (typically -10dBm). TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Preparation for Operation 83 7.3.7 Receiver Functional Testing This section describes how to test some parameters which are commonly monitored. Sensitivity RSSI Level The sensitivity can be measured using either the balanced or unbalanced audio output. 1. Connect the required audio output from the CTU to the audio input port on the test set. 2. Connect the RF output from the test set to the Rx input on the rear panel. 3. Set up the test set to measure the SINAD level. 4. Set the RF signal generator to the correct RF frequency, modulated with a 1kHz audio tone at 60% of full system deviation. 5. Set the RF output level to -70dBm. 6. Verify that the receiver gate opens and the busy LED turns on. 7. Reduce the RF level until 12dB SINAD is obtained. Note This level will vary depending on the bandwidth and frequency response of the channel. Consult the specifications manual for values. Note If the mute closes before 12dB SINAD is reached then squelch override may be programmed to a function key. Pressing this key will prevent the mute from closing. 1. Connect a voltmeter to the RSSI test point on the CTU. 2. Set the RF signal generator to the correct RF frequency. 3. Set the RF level to -100dBm. 4. Verify the RSSI voltage is 1.1V ± 300mV. Note Mute Thresholds 84 If necessary adjust the RF level from –50dBm to –115dBm and verify that the RSSI voltage changes at 25mV/dB. The mute thresholds can be measured using either the balanced or unbalanced output. 1. Connect the required audio output from the CTU to the audio input port on the test set. 2. Set up the test set to measure the SINAD level. Preparation for Operation TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 3. Set the RF signal generator to the correct RF frequency, modulated with a 1kHz audio tone at 60% of full system deviation. 4. Set the RF output level to –70dBm. 5. Verify that the receiver gate opens and the busy LED turns on. 6. Reduce the RF level until the mute closes. This RF level is the mute close threshold. 7. Increase the RF level until the mute opens. This RF level is the mute open threshold. 8. The difference between these two levels is the mute hysteresis. Note The mute thresholds are determined by the squelch setting programmed in the receiver’s channel table. Note If the thresholds are not suitable use the calibration application to change the squelch setting on the channel table. The Rx Distortion can be measured using either the balanced or unbalanced output. Distortion Note 7.3.8 Before beginning this test verify the test set is rated to handle the transmit power being tested. 1. Connect the required audio output from the CTU to the audio input port on the test set. 2. Set up the test set to measure the distortion level. 3. Set the RF signal generator to the correct RF frequency, modulated with a 1kHz audio tone at 60% of full system deviation. 4. Set the RF output level to –70dBm. 5. The measured distortion level should be within the receiver specifications as detailed in the specifications manual. Transmitter Audio Level Adjustment Balanced Line 1. Set up the test set to measure the transmitter modulation level. 2. Connect the CTU line input to the audio output port on the test set. 3. Set up the test set audio output to be 1kHz at the required line level (typically –10dBm). 4. Activate the Tx Key switch and verify that the transmission is at the programmed power and frequency. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Preparation for Operation 85 Unbalanced Line 7.3.9 5. Adjust RV500 (BAL IN) on the rear panel to the required deviation (typically 60% of full system deviation). 1. Set up the test set to measure the transmitter modulation level. 2. Connect the CTU unbalanced input to the audio output port on the test set. 3. Set up the test set audio output to be 1kHz at the required line level (typically 1Vp-p). 4. Activate the Tx Key switch and verify that the transmission is at the programmed power level and frequency. 5. Adjust RV501 (UNBAL IN) on the rear panel to the required deviation (typically 60% of full system deviation). Transmitter Functional Testing This section describes how to test some parameters commonly found on RF channel test sheets. Tx Power and Frequency 1. Set up the test set to measure frequency and power level. 2. Activate the Tx Key switch on the CTU. 3. Verify that the measured power level and frequency match the programmed settings, within the expected accuracy of the test set and taking into account cable losses. Note Audio Distortion 86 If the measured value does not agree with the programmed settings, the transmitter module is either faulty or needs recalibrating. When measuring the transmitter audio distortion, the audio input signal can be via either the balanced or unbalanced audio input. 1. Connect the audio output from the test set to the required CTU audio input. 2. Set up the modulation analyser in the test set to measure the distortion of the modulated audio signal. 3. Set up the test set audio generator output to be 1kHz and at the level required to produce 60% full system deviation (this is the same level used in the audio level adjustment section). 4. Activate the Tx Key switch and verify that the measured deviation is 60% of full system deviation. 5. The measured distortion level should be within the transmitter specifications as detailed in the specifications manual. Preparation for Operation TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Note Maximum Deviation If the measured value does not agree with the programmed settings, the transmitter module is either faulty or needs recalibrating. When measuring the maximum deviation, the audio input signal can be via either the balanced or unbalanced audio input. If CTCSS is to be added, this should be done before carrying out this test. Refer to “Enabling Subaudible Signalling” on page 115 for instructions. 1. Set up the test set to measure the deviation of the RF signal. 2. Connect the audio output from the test set to the required CTU audio input. 3. Set up the test set audio generator output to be 1kHz and at the required level to produce 60% full system deviation (this is the level used in the audio level adjustment section). 4. Activate the Tx Key switch and verify that the measured deviation is 60% of full system deviation. 5. Increase the test set audio generator output level by 20dB and sweep the audio frequency from 100Hz to 4kHz. 6. The maximum measured deviation level should not exceed the full system deviation programmed for the channel. Note TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 If the measured value exceeds the programmed settings, the transmitter module is either faulty or needs recalibrating. Preparation for Operation 87 7.4 Talk Through Repeater Once the base station has been set up and tested as a line-controlled base, it is simple to convert it into a talk through repeater. In this mode of operation the received audio and receiver gate from the receiver module are looped back to the transmitter. Figure 7.3 Talk through repeater RF In RF Out Tx Key Tx Audio Transmitter Rx Gate Rx Audio Receiver System Interface 7.4.1 Test Equipment Required The following test equipment is used to setup the base station for talk through repeater operation: 88 ■ PC, programming cables and the TB7100 programming application ■ digital voltmeter ■ DC power supply ■ RF test set with: ■ RF power meter ■ modulation analyser ■ RF signal generator ■ sinad meter ■ audio distortion meter ■ audio level meter ■ audio signal generator. Preparation for Operation TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 7.4.2 Test Equipment Setup 7.4.3 1. Connect the PC to the programming port on the front panel of the base station. See “Connecting to the PC” on page 105. 2. Connect the receiver N-type connector to the RF test set (signal generator) output port. 3. Connect the transmitter N-type connector to the RF test set (power and modulation meter) input port, check the test set is rated for the transmit power of the base station. 4. Connect the 13.8V power supply to the DC input on the base station, ensuring correct polarity. Link Settings Remove the cover as detailed in “Removing the Base Station and Opening the Tray” on page 54 and set the following links on the SI board. Links of the mandatory settings must be in the position indicated. Links of the optional settings must be in one of the positions listed. The defaults are generally recommended. Replace the cover as detailed in “Final Reassembly” on page 63. Table 7.3 LINK Talk through repeater—mandatory settings Name Pins Position Function Comments J400 Tx Key Source 2-3 Talk Through Repeater mode Receiver gate keys transmitter J502 Tx Audio Source 2-3 Talk Through Repeater mode Transmitter audio taken from the receiver J503 Rx Audio Destination 1-2 Talk Through Repeater mode Received audio to the transmitter Not fitted Tone on Idle disable Tone on idle not used in repeater configuration W401 TOI 9V Enable W402 TOI 4.5V Enable 2 Table 7.4 LINK Talk through repeater—optional settings Name Pins Position Function Comments J507 Line In Destination 1-2 2-3 Tx Line In to Aux Mic Tx Line In to Audio Tap In Default position is 2-3 J206 Fan Control 1 1-2 2-3 Fan controlled by J207 Fan always on Default position is 1-2 J207 Fan Control 2 1-2 2-3 Fan Tx key-controlled Default position is 2-3 Fan temperature-controlled TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Preparation for Operation 89 Note Figure 7.4 By default the audio frequency response will be flat. System interface link positions J500 7.4.4 J503 J400 J502 J501 Applying Power Before turning on the base station, check that: ■ all looms and cables at the front and rear of the base station are fitted correctly ■ all connectors are secure ■ the 20A fuse is fitted. Turn on the power supply and check that the base station powers up correctly: 7.4.5 ■ The power LED on the user interface lights up. ■ The LCD indicates the current channel number. Programming No changes to the values programmed for line-controlled base operation are required. See “Programming” on page 82 for details. Note 90 Preparation for Operation If a soft tail setting is required see later in this chapter “Soft Off (Tx Tail Time)” on page 118. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 7.4.6 Audio Level Adjustment There is no audio level adjustment necessary in repeater mode. The internal linking is designed to produce a repeater with no talk through gain. If talk through gain is required it can be implemented by linking back the audio using a DB25 connector on the system interface and setting the audio levels as required, see “Alternate Talk Through Repeater Configuration” on page 92 for a more detailed explanation. 7.4.7 Talk Through Repeater Functional Testing The basic operation of the base station has already been tested as a linecontrolled base. This section describes the additional functional tests required to verify that the base station is operating correctly as a repeater. Repeater Key With the test set in duplex mode: 1. Set up the test set to measure the transmitter power and frequency output. 2. Set the RF signal generator to the correct frequency for the receiver. Note Talk Through If subaudible signalling has been added, also modulate the carrier with the required signal. 3. Set the RF level to -70dBm. 4. The receiver busy LED turns on and the transmitter keys up and transmits at the programmed power level and frequency. When the RF source is removed, the transmitter will stop transmitting. With the test set in duplex mode: 1. Set up the test set to measure the modulation level and frequency. 2. Set the RF signal generator to the correct frequency for the receiver. 3. Modulate the RF carrier with a 1kHz audio tone at 60% full system deviation. Note If subaudible signalling has been added, also modulate the carrier with the required signal. 4. Set the RF level to –70dBm. 5. The receiver busy LED turns on and the transmitter keys up and transmits at the programmed power level and frequency. The transmitted signal will be the same as received. If subaudible signalling has been enabled, the required sub-tone will also be transmitted. 6. Ensure the deviation is at the desired level. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Preparation for Operation 91 7.4.8 Alternate Talk Through Repeater Configuration Audio Frequency Response When a talk through repeater is created by linking the audio path using links J502 and J503, the default frequency response is flat audio. The pre/deemphasis links J500 and J501 are not in the audio path and have no effect. Repeater Talk Through Gain When a talk through repeater is created by linking the audio path using links J502 and J503, the repeater will have no talk through gain. If talk through gain is required internally link the base station for line-controlled base operation. Then externally configure it to operate as a repeater by linking the following pins on a 25pin male D-range connector and plugging the connector into the system connector on the rear panel of the base station. Pins Function 1 to 5 Rx Line Out+ to Tx Line In+ 4 to 8 Rx Line Out- to Tx Line In- 14 to 15 Rx Gate to Tx Key When configured as described above: 92 ■ The base station will operate as a repeater. ■ The Talk through gain can be set by adjusting the line output level and line input sensitivity RV500 (BAL IN) and RV503 (BAL OUT) on the rear panel. ■ The pre/de emphasis links J500 and J501 can be used to set the audio frequency response. Preparation for Operation TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 7.5 RF Modem In RF modem mode the transmitter and receiver are connected to the serial interface and any data on the serial interface is transmitted. Any data received is forwarded to the PC. Figure 7.5 RF modem RF In RF Out Transmitter Tx Data Rx Data Receiver Serial Interface 7.5.1 Test Equipment Required The following test equipment is used to setup the base station for RF modem operation: ■ TBA0STU calibration test unit (CTU) which includes the CTU adaptor and CTU cable, or ■ TBA0ST1 calibration test unit (CTU), TBB0STU-TBB CTU adaptor (220-02068-xx) and CTU cable (219-02888-xx) ■ PC, programming cables and the TB7100 programming application ■ digital voltmeter ■ DC power supply ■ RF test set with: ■ RF power meter ■ modulation analyser ■ RF signal generator ■ sinad meter ■ audio distortion meter ■ audio level meter ■ audio signal generator TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Preparation for Operation 93 Calibration Test Unit (CTU) The CTU is used to configure and test the base station. The same CTU is used for TB8000 and TB9000 base station equipment, so only some of the features on the CTU apply to the TB7100 base station. The CTU adaptor is plugged into the system connector of the CTU. The CTU cable is plugged into the system connector of the base station. For more information on the CTU refer to the TBA0STU/TBA0STP Calibration and Test Unit Operation Manual (MBA-00013-xx). 7.5.2 Test Equipment Setup 7.5.3 1. Connect the PC to the programming port on the front panel of the base station. See “Connecting to the PC” on page 105. 2. Connect the receiver N-type connector to the RF test set (signal generator) output port. 3. Connect the transmitter N-type connector to the RF test set (power and modulation meter) input port, check the test set is rated for the transmit power of the base station. 4. Connect the 13.8V power supply to the DC input on the base station, ensuring correct polarity. Link Settings Remove the cover as detailed in “Removing the Base Station and Opening the Tray” on page 54 and set the following links on the SI board. Links of the mandatory settings must be in the position indicated. Links of the optional settings must be in one of the positions listed. The defaults are generally recommended. Replace the cover as detailed in “Final Reassembly” on page 63. Table 7.5 LINK RF modem—mandatory settings Name Pins Position Function J221 RS232 Loop Back 1-2 RS-232 out data connector J400 Tx Key Source 1-2 External Tx key source 94 Preparation for Operation Comments Use this setting because the transmitter will automatically key up when there is data to send so should not be keyed by the receiver gate. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Table 7.6 LINK RF modem—optional settings Name Pins Position Function Comments J206 Fan Control 1 1-2 2-3 Fan controlled by J207 Fan always on J207 Fan Control 2 2-3 Fan temperature-controlled Do not use position 1-2 (Tx keyactivated fan). The transmitter will automatically key up when there is data to send. This will not activate the Tx key line and therefore will not activate the fan. Figure 7.6 Default position is 1-2 System interface link positions J221 7.5.4 Applying Power Before turning on the base station, check that: ■ all looms and cables at the front and rear of the base station are fitted correctly ■ all connectors are secure ■ the 20A fuse is fitted. Turn on the power supply and check that the base station powers up correctly: ■ The power LED on the user interface lights up. ■ The LCD indicates the current channel number. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Preparation for Operation 95 7.5.5 Programming Please see the line-controlled base “Programming” on page 82 for details on how to program the base station for RF modem operation. 7.5.6 Audio Level Adjustment In this configuration the system interface connector is not used, so it is not necessary to set the line output level or line input sensitivity. 7.5.7 Programming for FFSK Operation To program a base station for FFSK operation: Transmitter 1. Read the transmitter or start with a new transmitter data file. 2. Use the reset to defaults command under the file menu to ensure all the mandatory and recommended settings are in their correct default states. 3. Open the specifications form and select the correct RF band 4. Open the channels form summary tab. Add as many channels as are required and for each channel enter the following: ■ transmit frequency ■ Tx subaudible signalling value ■ power level ■ bandwidth. 5. Open the channels form details tab and for each channel check the Use channel for data check box. 6. Open the key settings form and select the required function for each function key. For example: 7. 8. ■ FN1 = Preset Channel ■ FN2 = Preset Channel ■ FN3 = Preset Channel ■ FN4 = None. Open the data form and in the general tab: ■ In the command mode section disable all check boxes. ■ In the transparent mode section select transparent mode enabled and de-select the other check boxes. ■ Set Power Up State to FFSK transparent mode. Open the data form and in the serial communications tab: ■ 96 Preparation for Operation In the serial communications setup field set the FFSK transparent TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 mode baud rate to 1200, the Flow control to None and the data port to the required data port. ■ 9. Receiver Ensure hardware flow control is set to None. Open the data form RF modems tab. The THSD modem settings do not apply and can be ignored. In the FFSK modem section set up the following: ■ Ignore CTCSS/DCS can be disabled (CTCSS/DCS is not used in this example). ■ Enable Check Packet Length. ■ Disable FFSK Tone Blanking. ■ FFSK Lead-In Delay default of 500ms is suitable but can be changed. ■ FFSK Lead-Out Delay default of 200ms is suitable but can be changed. 10. Program the transmitter 1. Read the receiver or start with a new receiver data file. 2. Use the reset to defaults command under the file menu to ensure all the mandatory and recommended settings are in their correct default states. 3. Open the specifications form and select the correct RF band. 4. Open the channels form summary tab. Add as many channels as are required and for each channel enter the following: ■ receive frequency ■ Rx subaudible signalling value ■ squelch setting ■ bandwidth. 5. Open the channels form details tab and for each channel check the use channel for data check box. 6. Open the key settings form and select the required function for each function key. For example: 7. ■ FN1 = Preset Channel (same as transmitter) ■ FN2 = Preset Channel (same as transmitter) ■ FN3 = Preset Channel (same as transmitter) ■ FN4 = Monitor / Squelch override Open the data form and in the general tab: ■ In the command mode section disable all check boxes. ■ In the transparent mode section select transparent mode enabled and de-select the other check boxes. ■ Set Power Up State to FFSK transparent mode. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Preparation for Operation 97 8. 9. 10. 7.5.8 ■ In the serial communications setup field set the FFSK transparent mode baud rate to 1200, the Flow control to None and the data port to the required data port. ■ Ensure hardware flow control is set to None. Open the data form RF modems tab. The THSD modem settings do not apply and can be ignored. In the FFSK modem section set up the following: ■ Ignore CTCSS/DCS can be disabled (CTCSS/DCS is not used in this example). ■ Enable Check Packet Length. ■ Disable FFSK Tone Blanking. ■ FFSK Lead-In Delay default of 500ms is suitable but can be changed. ■ FFSK Lead-Out Delay default of 200ms is suitable but can be changed. Program the receiver. Programming for THSD Operation Transmitter 98 Open the data form and in the serial communications tab: 1. Read the transmitter or start with a new transmitter data file. 2. Use the reset to defaults command under the file menu to ensure all the mandatory and recommended settings are in their correct default states. 3. Open the specifications form and select the correct RF band. 4. Open the channels form summary tab. Add as many channels as are required and for each channel enter the following: ■ transmit frequency ■ Tx subaudible signalling value = Ignored in THSD Mode ■ power level ■ bandwidth. 5. Open the channels form details tab and for each channel check the use channel for data check box. 6. Open the key settings form and select the required function for each function key. For example: ■ FN1 = Preset Channel ■ FN2 = Preset Channel ■ FN3 = Preset Channel ■ FN4 = None Preparation for Operation TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 7. 8. 9. Receiver Open the data form and in the general tab: ■ In the command mode section disable all check boxes. ■ In the transparent mode section select transparent mode enabled and THSD modem enabled and de-select the ignore escape sequence check box. ■ Set Power Up State to THSD transparent mode. Open the data form and in the serial communications tab: ■ In the serial communications setup field set the THSD transparent mode baud rate to 9600, the Flow control to None and the data port to the required data port. ■ Ensure hardware flow control is set to None. Open the data form RF modems tab. The FFSK modem settings do not apply and can be ignored. In the THSD modem section set up the following: ■ Wide band modem enabled ■ Layer 2 Protocol enabled ■ Forward Error Correction disabled ■ THSD Lead-in Delay default of 30ms is acceptable. 10. Program the transmitter. 1. Read the receiver or start with a new receiver data file. 2. Use the reset to defaults command under the file menu to ensure all the mandatory and recommended settings are in their correct default states. 3. Open the specifications form and select the correct RF band. 4. Open the channels form summary tab. Add as many channels as are required and for each channel enter the following: ■ receive frequency ■ Rx subaudible signalling value = Ignored in THSD Mode ■ squelch setting ■ bandwidth. 5. Open the channels form details tab and for each channel check the use channel for data check box. 6. Open the key settings form and select the required function for each function key. For example: ■ FN1 = Preset Channel (same as transmitter) ■ FN2 = Preset Channel (same as transmitter) ■ FN3 = Preset Channel (same as transmitter) ■ FN4 = Monitor / Squelch override. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Preparation for Operation 99 7. 8. 9. 10. 7.5.9 Open the data form and in the general tab: ■ In the command mode section disable all check boxes. ■ In the transparent mode section select transparent mode enabled and THSD modem enabled and de-select the ignore escape sequence check box. ■ Set Power Up State to THSD transparent mode. Open the data form and in the serial communications tab: ■ In the serial communications setup field set the THSD transparent mode baud rate to 9600, the Flow control to None and the data port to the required data port. ■ Ensure hardware flow control is set to None. Open the data form RF modems tab. The FFSK modem settings do not apply and can be ignored. In the THSD modem section set up the following: ■ Wide band modem enabled ■ Layer 2 Protocol enabled ■ Forward Error Correction disabled ■ THSD Lead-In Delay default of 30ms is acceptable. Program the receiver. Verification In order to verify the correct operation as an RF modem a basic functional test can be carried out by sending data between the TB7100 base station and a TM8000 mobile radio. The following equipment will be required: ■ DC power supply ■ antenna for receiver input ■ dummy load for transmitter output ■ a PC running the terminal application connected to the serial data port on the base station with a 9-pin serial cable ■ a second PC running the terminal application connected to a TM8000 mobile radio which has been programmed to send and receive the required data modulation (FFSK or THSD). The test setup is shown in “RF modem test setup” on page 101. 100 Preparation for Operation TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Figure 7.7 RF modem test setup Antenna Dummy Load TM8000 Mobile Radio Terminal Application Terminal Application System Interface Transmitter Receiver PROG/MIC Tx/Rx CHANNEL POWER Tx BUSY F1 F2 F3 F4 VOLUME The correct operation of the base station as an RF modem can be verified by transferring text files between the two PCs. 7.6 Data Repeater In data repeater mode the base station will transmit all valid received data. Figure 7.8 Data repeater RF In RF Out Transmitter Tx Data Rx Data Receiver System Interface TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Preparation for Operation 101 7.6.1 Link Settings Remove the cover as detailed in “Removing the Base Station and Opening the Tray” on page 54 and set the following links on the SI board. Links of the mandatory settings must be in the position indicated. Links of the optional settings must be in one of the positions listed. The defaults are generally recommended. Replace the cover as detailed in “Final Reassembly” on page 63. Table 7.7 LINK Data repeater—mandatory settings Name Pins Position Function J221 RS232 Loop Back 2-3 RS-232 looped back J400 Tx Key Source 1-2 External Tx key source Table 7.8 LINK Comments Use this setting because the transmitter will automatically key up when there is data to send so should not be keyed by the receiver gate. Data repeater—optional settings Name Pins Position Function Comments J206 Fan Control 1 1-2 2-3 Fan controlled by J207 Fan always on J207 Fan Control 2 2-3 Fan temperature-controlled Do not use position 1-2 (Tx keyactivated fan). The transmitter will automatically key up when there is data to send. This will not activate the Tx key line and therefore will not activate the fan. 102 Preparation for Operation Default position is 1-2 TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Figure 7.9 System interface link positions J221 7.6.2 J500 J503 J400 J502 J501 Applying Power Before turning on the base station, check that: ■ all looms and cables at the front and rear of the base station are fitted correctly ■ all connectors are secure ■ the 20A fuse is fitted. Turn on the power supply and check that the base station powers up correctly: 7.6.3 ■ The power LED on the user interface lights up. ■ The LCD indicates the current channel number. Programming Please see the line-controlled base “Programming” on page 82 for details on how to program the base station for RF modem operation. 7.6.4 Audio Level Adjustment In this configuration the system interface connector is not used, so it is not necessary to set the line level or line Sensitivity. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Preparation for Operation 103 7.6.5 Data Repeater Functional Testing In order to verify the correct operation as a data repeater a basic functional test can be carried out. This involves sending data from one TM8000 mobile radio to another TM8000 through the TB7100 base station. The following equipment will be required: ■ DC power supply ■ antenna for receiver input ■ dummy load for transmitter output ■ two TM8000 mobile radios capable of sending and receiving the required data format. ■ two PCs running the terminal application. ■ programming cables for the TM8000 mobile radios. The test set-up is shown in Figure 7.10 on page 104. The correct operation of the base station as an RF modem can be verified by transferring text files between the two PCs. Figure 7.10 Data repeater test setup Antenna Dummy Load TM8000 Mobile Radio TM8000 Mobile Radio Terminal Application System Interface Transmitter Terminal Application Receiver PROG/MIC Tx/Rx 7.7 CHANNEL POWER Tx BUSY F1 F2 F3 F4 VOLUME TaitNet Trunking The TB7100 base station can be configured to work with a T1810 or T1711 to form part of a TaitNet MPT1327 Trunking System. For more information, refer to the technical note TN-1033-AN “Using the Tait TB7100 in TaitNet MPT1327 Trunked Networks” available from http://support.taitworld.com. 104 Preparation for Operation TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 7.8 Programmable Features The programmable features are applied to the transmitter and receiver modules by using the TB7100 programming application. 7.8.1 Connecting to the PC 1. Plug the TPA-SV-006 or T2000-A19 programming lead into the RS-232 serial port on a PC. Note A USB-to-RS-232 adaptor can be used if the PC does not have a built in serial port. 2. Connect the TMAA20-04 adaptor cable (RJ12 socket to RJ45 plug) to the RJ12 plug on the TPA-SV-006 or T2000-A19 programming lead. 3. Plug the RJ45 plug on the TMAA20-04 adaptor cable into the PROG/MIC connector located on the front panel of the base station. Select whether the TB7100 programming application communicates with the transmitter or receiver module by using the receiver/transmitter programming switch located on the user interface next to the PROG/MIC connector. 7.8.2 TB7100 Programming Application The TB7100 programming application allows the configuration parameters of receiver or transmitter to be read out of a module, edited and written back into the module. It is also possible the save the data files, so if a module ever needs to be replaced, the previously saved data file can be programmed into the new module. The model toolbar, indicates whether the data file is for a receiver or transmitter module. Appearance The TB7100 programming application has been optimised for mouse navigation. Most features can be easily enabled and configured using a check box or drop down list and the frequencies for each channel are simply typed into a table. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Preparation for Operation 105 Feature Function Menus Located along the top of the screen, these allow the user to perform functions such as opening or saving data files, and reading or programming the modules. Toolbar Located just below the menu bar, the toolbar allows easy access to the most commonly used menu items. Radio Model Toolbar Located just below the toolbar, this indicates whether a newly loaded file type is for a receiver or transmitter module. It also allows the required module type to be selected when a new data file is being created. Forms Tree Located on the left side of the screen, the Forms Tree lists all the forms that are available for editing. Forms Displayed beside the Forms Tree is the Active Form. The TB7100 programming application is made up of several Forms (a page of parameters). All the configuration parameters related to a particular feature are grouped together in one form. Each form is intuitively labelled and easily accessible from a Forms Tree Separate Data Files The base station has separate transmitter and receiver modules, which are independently programmed with their required settings. This means that the base station will have two data files, one for the transmitter and one for the receiver. New Data Files The reset to defaults feature in the TB7100 programming application makes it easy to create a new data file. The required module type (receiver or transmitter) is selected by pressing the appropriate button on the radio model toolbar. The reset to defaults feature under the file menu is used to reset all the settings to their default states. This ensures all the mandatory and recommended settings are correct before starting to create a new data file. The customer-specific settings for the current application are entered. reset to defaults only affects the currently active radio model, so the correct radio model must be selected first. If “reset to defaults” is greyed out, then the settings are already in their default states. Existing Data Files An existing data file can be read out of a transmitter or receiver module or loaded from file. The radio model toolbar in the TB7100 programming application will automatically update when a data file is loaded or read out of a module to indicate whether the file is for a receiver or transmitter module. The file can then be edited and saved or programmed back into the module. Note 106 Preparation for Operation It is possible to read the receiver module and then the transmitter module and have both data files loaded at the same time. The radio model toolbar can then be used to toggle between the two data files.When editing is complete, it is important to ensure the receiver/transmitter programming switch position matches the currently active data file before programming the module. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 7.8.3 Mandatory Settings The mandatory settings must not be changed from their default states or the base station will not operate correctly. The mandatory settings in the receiver module are not the same as those in the transmitter module. The reset to defaults feature in the TB7100 programming application will ensure all mandatory settings are correct for the selected module type. The mandatory settings are not locked out. It is possible to change a mandatory setting from its required state. Receiver Mandatory Settings Form The mandatory settings for the receiver are shown below. If these change, the receiver will no longer operate. Tab Item Name Setting Data General Output SDMs Automatically Disabled Data Serial Communications Data_Port AUX Data Serial Communications XON_Character 11 Data Serial Communications XOFF_Character 13 Basic Settings Basic Network Settings TX Timer Duration Basic Settings Basic Network Settings TX Lockout Duration 250 Basic Settings Sub Audible Signalling CTCSS Lead Out Delay Basic Settings Sub Audible Signalling Invert Tx DCS Disabled Basic Settings Sub Audible Signalling DCS Lead Out Delay Channels Detailed TX_Frequency 000.000000 Channels Detailed TX Sig none Channels Detailed Power off UI Preferences User Interface Confidence Tones Disabled UI Preferences User Interface Silent Mode Disabled UI Preferences Audible Indicators Enabled All Disabled Startup Startup Power On Mode Power on Startup Startup Reset On Error Enabled PTT MIC PTT PTT Priority high PTT MIC PTT Audio Source CH MIC PTT External PTT 1 PTT Transmission Type none PTT External PTT 1 PTT Priority medium PTT External PTT 1 Audio Source CH MIC TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Preparation for Operation 107 Transmitter Mandatory Settings Form The mandatory settings for the transmitter are shown below, if these change the transmitter will no longer operate. Tab Item Name Setting Data General Output SDMs Automatically Disabled Data Serial Communications Data_Port AUX Data Serial Communications XON_Character 11 Data Serial Communications XOFF_Character 13 Basic Settings Sub Audible Signalling Invert Rx DCS Disabled Channels Detailed RX_Frequency 000.000000 Channels Detailed RX Sig none Channels Detailed Squelch hard UI Preferences User Interface Confidence Tones Disabled UI Preferences User Interface Silent Mode Disabled UI Preferences Audible Indicators Enabled All Disabled Startup Startup Power On Mode Power on Startup Startup Reset On Error Enabled PTT MIC PTT PTT Priority high PTT MIC PTT Audio Source CH Mic PTT External PTT 1 PTT Priority medium PTT External PTT 1 Audio Source Audio Tap In 7.8.4 User-defined Settings The user-defined settings are specific to the customers application. These are the only settings that need to be changed when configuring a base station for operation. To set up a basic voice repeater or base station only the channel information needs to be entered: ■ frequency ■ power level ■ bandwidth ■ squelch threshold ■ sub-audible signalling. If the system is to be used for data then the data parameters also need to be set correctly: 108 ■ baud rate ■ flow control ■ error correction. Preparation for Operation TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Receiver Userdefined Settings Form The user-defined settings for the receiver are shown below. The cells in grey denote that the value should stay as detailed because of other constraining settings. Tab Item Name Value Range Recommended Data General Transparent Mode Enabled Enabled / Disabled Enabled Data General THSD_Modem_ Enabled Enabled / Disabled Enabled Data Serial Communications FFSK_Transparent_ Mode_Baudrate 1200, 2400, 4800, 9600, 14400, 19200, 28800 19200 Data Serial Communications THSD_Transparent_ Mode_Baudrate 1200, 2400, 4800, 9600, 14400, 19200, 28800 19200 Basic Settings Basic Network Settings Squelch Detect Type Noise level, Signal strength Noise Level Basic Settings Sub Audible Signalling Invert Rx DCS Enabled, Disabled Disabled Channels Detailed RX_Frequency 000.000000… 999.999999 000.000000 Channels Detailed RX Sig CTCSS tone OR DCS tone none Channels Detailed Network 1…4 Channels Detailed Bandwidth 12.5, 20, 25 12.5 Channels Detailed Squelch country, city, hard city Channels Detailed Use_Channel_For_ Data Enabled, Disabled Disabled Key Settings Key 1 Key Action see Key Action type none Key Settings Key 2 Key Action see Key Action type none Key Settings Key 3 Key Action see Key Action type none Key Settings Key 4 Key Action see Key Action type none UI Preferences User Interface Backlight Mode off, activity, continuous off UI Preferences User Interface Backlight Duration 0…15 PTT MIC PTT PTT Transmission Type none, voice, data TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 none Preparation for Operation 109 Transmitter Userdefined Settings Form The user-defined settings for the transmitter are shown below. The cells in grey denote that the value should stay as detailed because of other constraining settings Tab Item Name Value Range Tx Data General Transparent Mode Enabled Enabled / Disabled Enabled Data General THSD_Modem_ Enabled Enabled / Disabled Enabled Data Serial Communications FFSK_Transparent_ Mode_Baudrate 1200, 2400, 4800, 9600, 14400, 19200, 28800 19200 Data Serial Communications THSD_Transparent_ Mode_Baudrate 1200, 2400, 4800, 9600, 14400, 19200, 28800 19200 Basic Settings Basic Network Settings TX Timer Duration 0…250 Basic Settings Basic Network Settings TX Lockout Duration 0…250 Basic Settings Sub Audible Signalling CTCSS Lead Out Delay 0…1000 Basic Settings Sub Audible Signalling Invert Tx DCS Enabled, Disabled Disabled Basic Settings Sub Audible Signalling DCS Lead Out Delay 0…1000 Channels Detailed TX_Frequency 000.000000… 999.999999 See Note 1 Channels Detailed TX Sig CTCSS tone OR DCS tone none Channels Detailed Power off, very low, low, medium, high high Channels Detailed Network 1…4 Channels Detailed Bandwidth 12.5, 20, 25 12.5 Channels Detailed Use_Channel_For_ Data Enabled, Disabled Disabled Key Settings Key 1 Key Action see Key Action type none Key Settings Key 2 Key Action see Key Action type none Key Settings Key 3 Key Action see Key Action type none Key Settings Key 4 Key Action see Key Action type none UI Preferences User Interface Backlight Mode off, activity, continuous off UI Preferences User Interface Backlight Duration 0…15 PTT MIC PTT PTT Transmission Type none, voice, data Voice PTT External PTT 1 PTT Transmission Type none, voice, data Voice 110 Preparation for Operation TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 The user-defined settings for the receiver digital IO are shown below. The cells in grey denote mandatory settings. Receiver Digital IO Pin Direction Label Action Active Debounce Signal State Mirrored To AUX_GPI1 Input BIN_0 BCD_Pin_0 Low 10 None None AUX_GPI2 Input BIN_1 BCD_Pin_1 Low 10 None None AUX_GPI3 Input BIN_2 BCD_Pin_2 Low 10 None None AUX_GPIO4 Input BIN_4 BCD_Pin_3 Low 10 None None AUX_GPIO5 None RX_DO_1 No Action Low None None None AUX_GPIO6 None RX_DO_2 No Action Low None None None AUX_GPIO7 Output RXGATE Busy Status High None None None The user-defined settings for the transmitter digital IO are shown below. The cells in grey denote mandatory settings. Transmitter Digital IO Pin Direction Label Action Active Debounce Signal State Mirrored To AUX_GPI1 Input BIN_0 BCD_Pin_0 Low 10 None None AUX_GPI2 Input BIN_1 BCD_Pin_1 Low 10 None None AUX_GPI3 Input BIN_2 BCD_Pin_2 Low 10 None None AUX_GPIO4 Input BIN_4 BCD_Pin_3 Low 10 None None AUX_GPIO5 None TX_DO_1 No Action Low None None None AUX_GPIO6 None TX_DO_2 No Action Low None None None AUX_GPIO7 Input TXKEY External PTT High None None The user-defined settings for the receiver audio IO are shown below. The cells in grey denote mandatory settings. Receiver Audio Rx/PTT Type Tap In Tap In Type Tap In Unmute Tap Out Tap Out Type Tap Out Unmute Rx None A-Bypass In On PTT R4 D-Split Busy detect + Subaud Mic PTT None A-Bypass In On PTT None C-Bypass Out On PTT EPTT1 None A-Bypass In On PTT None C-Bypass Out On PTT EPTT2 None A-Bypass In On PTT None C-Bypass Out On PTT TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Preparation for Operation 111 Transmitter Audio Rx/PTT Type The user-defined settings for the transmitter audio IO are shown below. The cells in grey denote mandatory settings. Tap In Tap In Unmute Tap In Type Tap Out Tap Out Type Tap Out Unmute Rx None A-Bypass In On PTT None D-Split On PTT Mic PTT None A-Bypass In On PTT None C-Bypass Out On PTT EPTT1 T8 A-Bypass In On PTT None C-Bypass Out On PTT EPTT2 None A-Bypass In On PTT None C-Bypass Out On PTT 7.8.5 Recommended Settings Recommended settings provide system designers with an extra level of flexibility to meet a specific operational requirement. In general, recommended settings should not be changed from the recommended default value. However unlike mandatory settings, the user is permitted to make changes, providing they verify the correct operation of the enabled or modified feature. No guarantee is given that a feature will work if the recommended settings disable the feature, or if a recommended value is changed. Although the individual modules are capable of these features, they cannot be fully supported by the base station because of its two-module configuration. A few examples of features that are not fully supported by the base station are: ■ selcall ■ two tone ■ emergency mode ■ scanning ■ encryption (voice inversion). The reset to defaults feature in the TB7100 programming application will ensure all recommended settings are in their recommended default state. Recommended Settings Examples To explain recommended settings more clearly, two Selcall examples are given below. The first example shows that, although Selcall is not a supported feature of the base station, systems designers have much more flexibility to meet a customer’s requirement. Example One A customer has a requirement to remotely turn on external lighting at the base station site. Although Selcall is not a supported feature of the base station, it is likely that enabling Selcall in the receiver could meet this customer’s requirement. With Selcall enabled, a control status could be programmed to turn on a 112 Preparation for Operation TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Programmable I/O line. This line could be connected to the lighting control circuit at the site via the system interface connector. Example Two The customer also wants an acknowledgement sent back to confirm that the command to turn on the lights was received. At first the solution would appear to be to enable Selcall auto acknowledgments. However this would not work, because the base station has separate receiver and transmitter modules. The receiver module will decode the selcall and enable the I/O line, but has no method of informing the transmitter to send back an acknowledgment. In fact the receiver module would attempt to transmit the acknowledgment itself, but would be inhibited by other mandatory settings. 7.8.6 Function Keys The base station also has four user-defined function keys on the user interface, and programmable digital input and output lines on the system connector. The tables below list the options that can be assigned to the function keys and the digital input and output lines. The grey cells can be programmed but are not recommended (see “Recommended Settings” on page 112). Function Key Options None Monitor / Squelch Override Audible Indicators Volume Network Preset Calls Action Digital Output Line Nuisance Delete Backlighting Timer Phone Patch Call Request / Release Backlighting Toggle Preset Channel Backlighting Timer / Toggle Public Address Call Cleardown Quiet Operation Channel Preset Call Repeater Access Tone Tx Emergency Mode Repeater Talkaround Encryption Reset Monitor Group Scanning Activity Reset Monitor / Call Cleardown Ignore Two-Tone Silent Operation Keypress Tones Toggle Single In-Band Tone Keypress Tones Volume Squelch Override Low Power Transmit Scanning / Nuisance Delete Monitor TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Preparation for Operation 113 Digital Input Line Actions No Action Preset Channel Toggle Stand-by Mode Mute External Audio Input Power Sense (Ignition) Mute Audio Output Path Enter Emergency Mode Unmute Audio Output Path Send Channel Preset Call Send Mic Audio To Spkr Send Network Preset Call 1 Force Audio PA On External PTT 1 and 2 Force Audio PA Off Inhibit PTT Simulate F1 to F4 Key Toggle Tx RF Inhibit Toggle F1 to F4 Key LED Decrement Channel Toggle Alarm Mode Increment Channel Activate THSD Modem Home Channel RTS Control (DCE) BCD Pin 0 to 4 Digital Output Line Actions 114 No Action Signalling Audio Mute Status Busy Status SIBT Received Radio Transmission Status Monitor Status Channel Lock Status Hookswitch Status Reflect PTT Status Call Setup Status External Alert 1 and 2 Control Status Rx (Line 1 to 3) Public Address Status Radio Stunned Serial Data Tx In Progress F1 to F4 Key Status Reflect PTT Inhibit Status FFSK Data Received Status Reflect THSD Modem Status CTS Control (DCE) Preparation for Operation TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 7.9 Additional Settings The additional link settings control the following functions: ■ Figure 7.11 subaudible signalling ■ CTCSS (continuous tone controlled squelch system) ■ DCS (digital coded squelch) ■ soft off (tx tail time) ■ tone on idle ■ fan operation ■ channel ID ■ relay polarity ■ channel increment and decrement by function buttons ■ CWID (carrier wave identification). System interface link positions W302 W300 J401 W402 RV400 RV401 W401 J207 J222 RV200 J206 W301 7.10 Adding Subaudible Signalling The base station is able to decode one CTCSS or DCS tone per channel. It can also generate one CTCSS or DCS tone per channel. The generated tone can be the same as the received tone or can be a different tone. 7.10.1 Enabling Subaudible Signalling Transmitter Module 1. Read the data file out of the transmitter module. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Preparation for Operation 115 Receiver Module 7.10.2 2. Open the channels form and select the required tone in the Tx Sig column. 3. Open the Networks > Basic Settings > Subaudible Signalling tab and configure the subaudible signalling settings (the defaults are suitable for most applications). 4. Program the new settings into the transmitter. 1. Read the data file out of the receiver module. 2. Open the channels table and select the required tone in the Rx Sig column. 3. Open the Networks > Basic Settings > Subaudible Signalling tab and configure the subaudible signalling settings (the defaults are suitable for most applications). 4. The Rx tap out point in the receiver (Programmable I/O audio tab) must be changed to R5. This means that a incoming tone/code is filtered out by the receiver. 5. Program the new settings into the receiver. Testing Subaudible Signalling Before carrying out these tests, the base station must be configured as a linecontrolled base. It must also be connected to the test equipment as described in “Test Equipment Setup” on page 79. Tx Subaudible Signalling Deviation 1. Set up the test set to measure the modulation level and frequency. 2. Ensure the test set audio output is turned off, or disconnect the CTU audio input from the test set. 3. Activate the Tx Key switch on the CTU. 4. Verify that the measured frequency and deviation of the CTCSS match the programmed settings. Note Rx Subaudible Signalling Decode 116 If the measured value does not agree with the programmed settings, the transmitter module is either faulty or needs recalibrating. 1. Connect the balanced audio output from the CTU to the audio input port on the test set. 2. Set up the test set to measure the audio level and distortion. 3. Set the RF signal generator to the correct RF frequency, modulated with a 1kHz audio tone at 60% of full system deviation. Preparation for Operation TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 4. Set the RF output level to -70dBm. 5. Verify that the busy LED on the front panel of the base station turns on but the Rx gate LED on the CTU does not turn on, and no audio output is detected from the balanced line output. 6. Modulate the carrier with the required subaudible signalling. 7. Verify that the Rx gate LED on the CTU turns on, and that the 1kHz audio tone is detected by the test set, and that the measured distortion level is within the receiver specifications. 8. Turn off the subaudible signal and check that the audio output mutes again. Note 7.10.3 If high distortion is measured, it is likely that the subaudible signal is not being filtered out. Verify that the receiver is programmed with the correct audio tap out point. Multiple Subaudible Tones The base station cannot decode multiple subaudible tones on a single channel. This can be overcome by two methods: Method 1 Method 2 Potential Problems 1. Third-party equipment is available that can be connected to the base station to perform the decoding and regeneration of multiple tones. 2. The base station repeater can be configured to simply pass through any subaudible tone. 1. The receiver must not be programmed with any subaudible tones in the channel table. 2. The Rx tap out point in the receiver (Programmable I/O audio tab) must be left as the default value of R4. This means that a incoming tone/code is not filtered out by the receiver. 3. The transmitter must be programmed not to generate any subaudible tones. 4. The Tx Tap In point in the transmitter (Programmable I/O audio tab) must be left as the default value of T8. This means that a incoming tone/code is not filtered out by the transmitter and will be re-transmitted. 1. The Rx gate may close before end of reverse tone burst (RTB). This means the re-transmitted RTB may be shorter than incoming RTB. A Tx tail (soft off) should be added to overcome this. 2. There is no security for repeaters, as any on-frequency transmission will be repeated, even if it has no subaudible tone. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Preparation for Operation 117 7.11 Soft Off (Tx Tail Time) If subaudible signalling is used, a Tx tail time can be added using the Networks > Basic Settings > Subaudible Signalling tab. A lead out delay can be entered in the appropriate field. 7.11.1 Link Settings Remove the cover as detailed in “Removing the Base Station and Opening the Tray” on page 54 and set the jumper positions on the system interface to match the table below. Replace the cover as detailed in “Final Reassembly” on page 63. Refer to Figure 7.11 on page 115 for the link location. Table 7.9 LINK Soft off—link settings Name W302 TX_Key to TX_GPIO6 link Pins Position Fitted Not fitted Note Function Comments When fitted this allows two Default is fitted external PTT to control the transmitter; used for soft off mode When link W302 is fitted, resistor R300 must be fitted. However, if subaudible signalling is not used, adding a lead out delay will have no effect. If soft off operation is still required, a Tx tail time can be created by: 1. Linking AUX_GPIO6 and AUX_GPIO7 of the transmitter with link W302 on the system interface as above. 2. Adding the following to the default Tx configuration: ■ AUX_GPIO6 >Direction = input ■ AUX_GPIO6 >Action = External PTT 2 ■ AUX_GPIO6 >Active = High ■ AUX_GPIO6 >Debounce = 200 (or smaller if desired) ■ External PTT (2) > Transmission Type = None. Note 7.12 A maximum of 200 ms tail time can be achieved using this method. Tone On Idle (TOI) The tone on idle provides a tone that can be used for indicating when the base station is not transmitting or receiving. The links to enable or disable the tone on idle are shown in the table below. Both links must be in for the TOI to work. 118 Preparation for Operation TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 7.12.1 Link Settings Remove the cover as detailed in “Removing the Base Station and Opening the Tray” on page 54 and set the jumper positions on the system interface to match the table below. Replace the cover as detailed in “Final Reassembly” on page 63. Refer to Figure 7.11 on page 115 for the link location. Table 7.10 LINK Ton on idle (TOI)—link settings Name W401 TOI 9V Enable Pins W402 TOI 4.5V Enable 2 Position Function Comments Fitted Not fitted Tone on Idle enable Tone on Idle disable Default is fitted Fitted Tone on Idle oscillator enable Tone on Idle oscillator disable Default is fitted Not fitted The potentiometers for the tone on idle adjustments shown in the table below can be found on the system interface module. Refer to Figure 7.11 on page 115 for the potentiometer location. Potentiometer Function RV400 Frequency adjust RV401 level adjust TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Preparation for Operation 119 7.13 Fan Operation The fans can be made to operate in three modes: ■ continuous ■ on when base station transmits ■ on at a set temperature. The fan operation can be set as shown in the table below. 7.13.1 Link Settings Remove the cover as detailed in “Removing the Base Station and Opening the Tray” on page 54 and set the jumper positions on the system interface to match the table below. Replace the cover as detailed in “Final Reassembly” on page 63. Refer to Figure 7.11 on page 115 for the link location. Table 7.11 LINK Fan operation—link settings Name Pins Position Function Comments J206 Fan Control 1 1-2 2-3 Fan controlled by J207 Fan always on J207 Fan Control 2 1-2 2-3 Fan Tx key-controlled Default position is 2-3 Fan temperature-controlled Figure 7.12 System interface link positions J221 120 Default position is 1-2 Preparation for Operation J500 J503 J400 J502 J501 TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 The temperature threshold is set at the factory to 40°C. The potentiometer and test point to adjust the temperature threshold can be found on the system interface module. Refer to Figure 7.11 on page 115 for the location. Designator Function RV200 temperature threshold adjust J222 test point for temperature threshold When adjusting the temperature threshold the fans must be off. The temperature threshold to voltage relationship is shown in Figure 7.13 on page 121. Figure 7.13 temperature threshold to voltage relationship Celsius Temperature 90 194 80 176 70 158 60 140 50 122 40 104 30 86 20 68 10 50 Fahrenheit 32 0.92 0.98 1.04 1.10 1.16 1.22 1.28 1.34 1.40 1.46 1.52 Voltage Important TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 When using THSD and the user interface PTT, the fan setting should be temperature controlled or always on. This is because the user interface PTT line does not toggle the TX-key line on the system interface and the THSD is only on for short burst of time never allowing the fan time to spin up. Preparation for Operation 121 7.14 Channel ID Channel ID can be enabled using the links as below. 7.14.1 Link Settings Remove the cover as detailed in “Removing the Base Station and Opening the Tray” on page 54 and set the jumper positions on the system interface to match the table below. Replace the cover as detailed in “Final Reassembly” on page 63. Refer to Figure 7.11 on page 115 for the link location. Table 7.12 LINK Channel ID—link settings Name Pins Position Function Comments W300 Fitted Not fitted When fitted this allows Default is fitted both transmit and receive modules to be controlled by the same external digital IO lines, used for BCD; used with W301 W301 Fitted Not fitted When fitted this allows Default is fitted both transmit and receive modules to be controlled by the same external digital IO lines; used with W300 Note When link W300 is fitted, resistor R304 must be fitted. When link W301 is fitted, resistor R302 must be fitted. When Tx/Rx digital input 1-4 are used for channel selection only 16 binary or 10 BCD channels are available. When Tx/Rx digital input 1-4 and another line, made from the shorting of Tx digital in/out 1 and Rx digital in/out 1 on the system interface connecter are used then a total of 32 binary or 20 BCD channels are selectable. Requires link W300 to be fitted. 122 Preparation for Operation TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 7.15 Relay Polarity Relay operation can be configured to be energised when the receiver gate is active or inactive. 7.15.1 Link Settings Remove the cover as detailed in “Removing the Base Station and Opening the Tray” on page 54 and set the jumper positions on the system interface to match the table below. Replace the cover as detailed in “Final Reassembly” on page 63. Refer to Figure 7.11 on page 115 for the link location. Table 7.13 LINK Relay polarity—link settings Name W401 Relay Polarity Control Pins Position 1-2 2-3 7.16 Function Comments Energised for receiver active Default is 1-2 gate Energised for receiver inactive gate Channel Increment and Decrement by Function Keys Function button one and two can be configured to increment and decrement the channels. This requires two links fitted to the rear of the user interface board, this will hard wire the F1 and F2 buttons to the increment/decrement function. It is recommended F1 & F2 have no other programmed action. This option will allow all 99 channels to be selected from the function buttons. For more information, refer to the technical note TN-1032-AN “Implementing Channel Increment and Decrement on the TB7100” available from http://support.taitworld.com. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Preparation for Operation 123 7.17 Carrier Wave Identification (CWID) CWID is a morse identification feature that can be setup using the TB7100 programming application. 7.17.1 Station ID Can contain a preprogrammed station ID of up to 16 characters in length. The user may wish to prefix the letters DE before the message, meaning “from”. 7.17.2 Station ID 2/Message Can contain a second preprogrammed station ID or a message of up to 130 characters. 7.17.3 Tone Frequency The Morse tone frequency is programmable from 1Hz to 3000Hz in one cycle increments. FCC rules state that the frequency shall be 800Hz to 1200Hz. 7.17.4 ID Repeat Time A programmable repeat time from 1 to 99 minutes. This allows the user to program how often the ID or message is sent. Setting the output control to “After PTT” will cause the ID message to be sent following the last activation of the COR/COS/CTCSS, Inhibit or PTT inputs, provided the time is met that is programmed in this register. 7.17.5 Speed (Words per Minute) The speed is programmable from 1 to 99 words per minute (WPM). 7.17.6 Wait Period after Loss of COR/COS/CTCSS Input Before IDing This register allows from 1 to 99 seconds of delay before the Morse ID will transmit after COR/COS/CTCSS loss assuming the repeat interval in ID Repeat Time has expired. 7.17.7 Transmit Key-Up Delay Programmable key-up delay from 0.0 to 9.9 seconds. This allows for a front porch delay time before the ID or message is sent. This gives receiving units 124 Preparation for Operation TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 with CTCSS decoders time to un-squelch before any Morse code is transmitted. 7.17.8 Transmit Time Out Time If programmed to 0 this function is off. Programming from 1 to 999 seconds will set the repeater to drop out after the number of seconds programmed in this register. The time out timer is designed to limit conversation length. 7.17.9 Transmit PTT Drop Out Time This register programs how many seconds the repeater’s transmitter will stay keyed after loss of COR/COS/CTCSS input. Normally this is programmed for 2 to 7 seconds. After PTT In is detected, the ID-1 will turn on its PTT out, as long as the PTT In remains active. After loss of the PTT In, the PTT out will remain active for the programmed period of time before dropping, thus allowing another unit to answer before the repeater drops. The ID-1 must be installed in series with the PTT line (i.e. ID-1 installed at break in station PTT line) for this function to operate. 7.17.10 Output Control Setting the output Control to “After PTT” will cause the ID message to be sent following the last activation of the COR/COS/CTCSS, inhibit or PTT inputs, provided the time is met that is programmed in the register ID repeat time. setting the output control to “continuous” will cause the ID or message to be sent at the expiration of a period equal to the delay time. For example, if register ID repeat time is programmed as 10, the ID or message will be sent every 10 minutes. This will occur during a conversation if one is in progress when the timer goes off. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Preparation for Operation 125 126 Preparation for Operation TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 8 Maintenance Guide The base station is designed to be very reliable and should require little maintenance. However, performing regular checks will prolong the life of the equipment and prevent problems from happening. It is beyond the scope of this manual to list every check that you should perform on your base station. The type and frequency of maintenance checks will depend on the location and type of your system. The checks and procedures listed below can be used as a starting point for your maintenance schedule. Performance Checks We suggest you monitor the following operational parameters: ■ VSWR ■ DC input voltage, especially on transmit ■ receiver sensitivity ■ the setting of the receiver gate opening ■ transmit deviation These basic checks will provide an overview of how well your base station is operating. Receiver There are no special maintenance requirements for the receiver. Transmitter There are no special maintenance requirements for the transmitter. System Interface There are no special maintenance requirements for the System interface. Ventilation The base station has been designed to have a front-to-back cooling airflow. We strongly recommend that you periodically check and maintain the ventilation requirements described in “Ventilation” on page 46 to ensure a long life and trouble-free operation for your base station. Cooling Fans The cooling fans have a long service life and have no special maintenance requirements. Battery If you are using battery, you should check the batteries regularly in accordance with the manufacturer’s recommendations. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Maintenance Guide 127 128 Maintenance Guide TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Glossary This glossary contains an alphabetical list of terms and abbreviations related to the TB7100 base station. For information about trunking, mobile, or portable terms, consult the glossary provided with the relevant documentation. accessory An accessory is an ancillary device fitted externally to a base station, such as an external microphone. active Digital outputs are active when the base station pulls their voltage low and current is flowing. Digital inputs are active when external equipment is pulling them to ground. All base station digital outputs are open collector. ADC Analog-to-Digital Converter. A device for converting an analog signal to a digital signal that represents the same information. air intake temperature The temperature of the air as measured at the transmitter’s air intake. anti-kerchunking Anti-kerchunking is a base station feature that discourages users from “pinging” (kerchunking) the repeater with short bursts of RF. audible indicators The radio’s audible indicators are used in combination with visual indicators to provide feedback to the radio user. Types of audible indicators are incoming call tones, warning tones, confirmation tones, keypress confidence tones and signalling sidetones. backlighting The radio’s display or keypad lights up when there is activity on the radio, such as when a key is pressed or when a call is received. The value of the backlighting timer and how backlighting was activated determine how long backlighting remains on. backlighting timer The backlighting timer determines how long backlighting remains on once it is activated. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Glossary 129 balanced line A balanced line has two wires carrying equal and opposite signals. It is typically used in a line-connected base station for connecting to the despatcher console. The system interface identifies the balanced line out as Rx line output + and Rx line output -, and the balanced line in as Tx line input + and Tx line input -. base station A base station is a tray containing transmitter, receiver and system interface modules. BCD BCD (binary coded decimal) is a code in which a string of four binary digits represents a decimal number. birdie A birdie is a desensitised channel caused by internal interference. A birdie can be eliminated by activating a birdie killer on the channel. birdie killer A birdie killer is an internal circuitry switch that greatly reduces the effect of a birdie on a channel. brownout A dip in the supply voltage sufficient to put the control section into hardware reset. Calibration Application The Calibration Application is a utility for calibrating various parts of the receiver and transmitter circuitry. CCDI2 CCDI2 (computer controlled data interface version 2) is a proprietary Tait command protocol used between computer equipment and a Tait radio. The TB7100 base station does not support CCDI2. CCI CCI (computer controlled interface) is a proprietary Tait command protocol used between computer equipment and a Tait radio. channel A channel is a frequency pair (or just a single frequency in a simplex system). Note: Different channels may have identical frequencies, while other operating parameters may be different. channel profile A channel profile is a named set of configuration items relating to the base station’s RF configuration, transmitter power output and power saving modes. Like the signalling profile, it can be applied to any channel. Together, these profiles define most configuration items. channel spacing Channel spacing is the frequency difference between adjacent channels. channel table The channel table is the base station’s database of channel configurations. 130 Glossary TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 city squelch When a radio’s noise mute threshold is programmed for city squelch, the radio is less sensitive to interference than if programmed for country squelch and so stronger signals are required for the radio’s speaker to unmute. City squelch is also known as local squelch. CODEC An IC which combines analog-to-digital conversion (coding) and digitalto-analog conversion (decoding). configuration file A configuration file consists of all the configuration settings needed for a base station, stored as a file in the configurations folder. Configuration files have the extension *.t7p. The TB7100 uses two files, one for the receiver and one for the transmitter. country squelch When a radio’s squelch threshold is programmed for country squelch, the radio is more sensitive than if programmed for city squelch and so the radio’s speaker unmutes more readily. When programmed for country squelch, the radio can be used in areas where the signal may be weak and where maximum range is desirable. Country squelch is also known as distant squelch. CTCSS CTCSS (continuous tone controlled squelch system), also known as PL (private line), is a type of signalling that uses subaudible tones to segregate groups of users. CTCSS/DCS filter The CTCSS/DCS filter removes any CTCSS or DCS tones that may be present on the received audio. The filter limits the range of frequencies the radio passes from the incoming signal to the speaker and so in some situations affects signal quality. Filtering can be automatically switched off for channels that do not have CTCSS or DCS. CTU A Calibration Test Unit (CTU) is a device used to assist in making testing and calibration of the TB7100 easier. CWID CWID (Continuous Wave IDentification) is a method of automatically identifying the base station using a Morse code. DAC Digital-to-Analog Converter. A device for converting a digital signal to an analog signal that represents the same information. data call A data call is a call or part of a call between two radio units that carries data rather than speech communications. A data call can be a status message, short data message or non-prescribed data (NPD) call. DCS DCS (digital coded squelch), also known as DPL (digital private line), is a type of subaudible signalling used for segregating groups of users. DCS codes are identified by a three-digit octal number, which forms part of the TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Glossary 131 continuously repeating code word. When assigning DCS signalling for a channel, you specify the three-digit code. de-emphasis De-emphasis is a filtering process in the receiver that attenuates higher frequency audio. It restores pre-emphasised audio to its original relative proportions. digital signal processor The device in a radio that analyses and processes signals in the digital domain. Also known as DSP. Duplexer A duplexer is a device for connecting one antenna to a transmitter and receiver at the same time. duty cycle Duty cycle is used in relation to the transmitter. It is the proportion of time (expressed as a percentage) during which the transmitter is keyed. The transmitter can be operated continuously. economy cycling Economy cycling is the switching between states that occurs when economy mode is active and after there is no valid activity on a channel for a preprogrammed time (the economy mode timer). Economy cycling consists of two states, the receive state and the standby state. The amount of time the radio spends in each state is determined by the economy duty cycle. economy duty cycle The economy duty cycle is the amount of time the radio spends in the receive and standby states during economy cycling. economy mode Economy mode reduces the radio’s power consumption when it is idle. When economy mode is active, and there has been no valid activity on a channel for the duration of the economy mode timer, the radio begins economy cycling. economy mode timer The economy mode timer sets the time between when valid activity was last detected on a channel and the start of economy cycling. EIA Electronic Industries Alliance. Accredited by the American National Standards Institute (ANSI) and responsible for developing telecommunications and electronics standards in the USA. EMC Electromagnetic Compatibility. The ability of equipment to operate in its electromagnetic environment without creating interference with other devices or being susceptible to disturbance in the presence of other equipment. ETSI European Telecommunications Standards Institute. The non-profit organisation responsible for producing European telecommunications standards. 132 Glossary TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 F FFSK FFSK (fast frequency shift keying). In Trunking applications this is the method by which code words are sent over the control channel. In 1200 baud FFSK, a 1200 Hz tone represents a zero and an 1800 Hz tone represents a one. frequency band The range of frequencies that the equipment is capable of operating on. front panel The part of the chassis that has the user interface on it. Full Duplex Full duplex is the action of receiving and transmitting at the same time. function key A function key is a key on a radio or radio accessory that can have functions assigned to it. gating Gating is the process of opening and closing the receiver audio path. When a valid signal is received, the receiver audio path opens. GPIO General Purpose Input Output (GPIO) lines are used on the TB7100 to configure it for different modes. hysteresis Hysteresis is the difference between the upper and lower trigger points. For example, the receiver gate opens when the upper trigger point is reached, but will not close until the level falls to the lower trigger point. An adequate hysteresis prevents the receiver gate from repeatedly opening and closing when the level is about that of the trigger point. inactive Digital outputs are inactive if the base station is doing nothing to them. They are floating, open collector outputs. Digital inputs are inactive when they are open circuit. indicator Indicators provide feedback to the radio user on how the current operation is proceeding and on the operating state of the radio. For example, keypress confidence tones are the tones heard when a keypad key or a function key is pressed and tell the user that an action is permitted. Tait radios use combinations of audible indicators and visual indicators. inhibit Prevents the radio state changing. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Glossary 133 isolator An isolator is a passive two-port device which transmits power in one direction, and absorbs power in the other direction. It is used in a PA to prevent damage to the RF circuitry from high reverse power, and reduces the generation of spurious product due to the ingress of signals from other transmitters. kerchunking Kerchunking is transmitting for a second or less without saying anything in order to test the base station. This results in a ‘kerchunk’ sound. keypress confidence tone A keypress confidence tone is a type of audible indicators given each time the user presses a key to confirm that the action selected is valid. LCD A Liquid Crystal Display (LCD) is used on the TB7100 user interface to display channel number. line-controlled base station A TB7100 is a line-controlled base station when it receives audio (sending it out via its systems interface), transmits audio received over its systems interface, and its transmitter is keyed via the Tx Key line. local squelch See city squelch. Mandatory Settings The mandatory settings are settings in the programming application that must not be changed from their default states or the TB7100 will not operate correctly. The Mandatory Settings in the receiver module are not the same as those in the transmitter module. mute A mute controls the circumstances under which a received signal is passed to the radio’s audio output. When a mute is active, the radio’s speaker audio path opens under certain conditions, determined by the type of signalling operating on a channel and the noise mute threshold. noise mute The noise mute feature ensures that the radio’s speaker only unmutes when an intelligible signal is received. A signal is considered intelligible when it is strong enough to exceed a predetermined noise mute threshold. noise mute threshold The noise mute threshold is the level the signal must reach before it is regarded as intelligible and the radio’s mute is opened. 134 Glossary TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 0 operating range Operating range is another term for switching range. PA The PA (power amplifier) is a part of the transmitter that boosts the exciter output to a certain level sufficient to transmit via the antenna. power down Radio is switched off. power up Radio is switched on. pre-emphasis Pre-emphasis is a process in the transmitter that boosts higher audio frequencies. programming manipulating calibration database, radio database. Programming Application The programming application is used to create configuration files for the base station. The programming application can read files from the base station or load new files onto the base station. programming database The programming database is the information that is altered using the radio programming application. For trunked radios, each programming database consists of separate network, fleet and radio information. programming mode The mode of operation of the radio in which computer equipment can read from and write to the radio database. quiet operation When quiet operation is active, all audible indicators except incoming call alerts, sidetones and warning tones are disabled. Contrast with silent operation. quiet state The quiet state is the state the radio is in when monitor is inactive the radio user does not have to listen to traffic that is not intended for them. Recommended Settings Recommended settings are settings in the programming application that should not be changed from the recommended default value, but unlike mandatory settings, the user is permitted to make changes; providing they verify the correct operation of the enabled or modified feature. No guarantee is given that a feature will work if the recommended settings disable the feature or if a recommended value is changed. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Glossary 135 repeater A repeater receives a radio signal and re-transmits it. Use of a repeater increases the coverage area of a two-way radio system and ensures more reliable performance in areas where signals are reflected or attenuated by buildings or terrain. In a repeater-based system, the radio’s transmit frequency is the frequency the repeater is listening on, and the radio’s receive frequency is the frequency the repeater re-broadcasts signals on. receive (Rx) frequency The receive frequency is the frequency that a radio is currently tuned to. reverse tone burst Reverse tone bursts (RTB) can be used with CTCSS. When reverse tone bursts are enabled, the phase of the generated tones is reversed for a number of cycles just before transmission ceases. If the receiver is configured for reverse tone burst, it responds by closing its gate faster than if the RTB were not transmitted. RF RF stands for radio frequency and refers to the part of the electromagnetic spectrum used to transmit radio and television signals. RSSI RSSI (Received Signal Strength Indicator) feature that indicates the strength of the received signal. Rx Rx is an abbreviation for receive or receiver. sensitivity The sensitivity of a radio receiver is the minimum input signal strength required to provide a useable output. SINAD SINAD (Signal plus Noise and Distortion) is a measure of signal quality. It is the ratio of (signal + noise + distortion) to (noise + distortion). A SINAD of 12dB corresponds to a signal to noise voltage ratio of 4:1. subaudible signalling Subaudible signalling is signalling that is at the bottom end of the range of audible frequencies. The base station supports CTCSS and DCS subaudible signalling. subtone A subtone (subaudible signalling tone) is a CTCSS tone or a DCS code. switching range The switching range is the range of frequencies that the equipment is tuned to operate on. system interface The system interface is the set of inputs to and outputs from the base station (excluding RF), provided by a module inside the tray. 136 Glossary TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 T TB7100 Base Station A TB7100 base station consists of the equipment necessary to receive and transmit on one channel. Generally, this means receiver, transmitter and system interface modules. Often abbreviated to TB7100 or base station. TCXO Temperature compensated crystal oscillator (voltage controlled). The frequency reference for the RF part of the radio. Talk Through Repeater A TB7100 is a talk through repeater when its audio path is configured to pass the audio it receives on to the transmitter, and its receiver gate signal is configured to key the transmitter. THSD Tait High Speed Data (THSD) is a proprietary data protocol. THSD uses a four level frequency shift keying modulation scheme. toggle The term toggle is used to describe the switching between two states. TOI Tone On Idle (TOI) is an audio tone used on the receiver output to indicate when the base station is idle. transmit (Tx) frequency The transmit frequency is the frequency that all outgoing transmissions are made on. transmit inhibit The transmit inhibit feature determines under what conditions a transmission request does not result in the radio transmitting. transmit lockout The transmit lockout feature prevents the base station from transmitting for a time once the transmit timer has expired. Tx Tx is an abbreviation for transmit or transmitter. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Glossary 137 U unbalanced line An unbalanced line has one wire earthed. It is typically used for short connections, for example, between a base station and a repeater on the same site. The system interface identifies the wires of unbalanced lines with Rx audio output, Tx audio input, and Ground. User Defined Settings The User Defined Settings are settings in the programming application that are specific to the customers application. These are the only settings that need to be changed when configuring a TB7100 for operation. user interface The user interface panel is an area at the front of the base station with buttons, LEDs and other controls that let you interact with the base station. valid signal A valid signal is a signal that the receiver responds to by opening the receiver gate. A signal is valid for example when it is stronger than a minimum level and when it has the specified subtone. visual indicator The term “visual indicator” refers to a visual cue the radio gives to provide feedback to the user. Visual indicators are used in combination with audible indicators. Visual indicators include LEDs and LCD display text. VSWR Voltage Standing Wave Ratio (VSWR) is the ratio of the maximum peak voltage anywhere on the line to the minimum value anywhere on the line. A perfectly matched line has a VSWR of 1:1. A high ratio indicates that the antenna subsystem is poorly matched. Watchdog 138 Glossary A watchdog circuit checks that the system is still responding. If the system does not respond (because the firmware has locked up), the circuit resets the system. TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Tait General Software Licence Agreement This legal document is an Agreement between you (the “Licensee”) and Tait Electronics Limited (“Tait”). By using any of the Software or Firmware items prior-installed in the related Tait product, included on CD or downloaded from the Tait website, (hereinafter referred to as “the Software or Firmware”) you agree to be bound by the terms of this Agreement. If you do not agree to the terms of this Agreement, do not install and use any of the Software or Firmware. If you install and use any of the Software or Firmware that will be deemed to be acceptance of the terms of this licence agreement. The terms of this Agreement shall apply subject only to any express written terms of agreement to the contrary between Tait and the Licensee. 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General THE LICENSEE CONFIRMS THAT IT SHALL COMPLY WITH THE PROVISIONS OF LAW IN RELATION TO THE SOFTWARE OR FIRMWARE. 140 TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 Directive 1999/5/EC Declaration of Conformity da Dansk Undertegnede Tait Electronics Limited erklærer herved, at følgende udstyr TBBA4A, TBBB1A & TBBH5A overholder de væsentlige krav og øvrige relevante krav i direktiv 1999/5/EF. Se endvidere: http://eudocs.taitworld.com/ de English Tait Electronics Limited declares that this TBBA4A, TBBB1A & TBBH5A complies with the essential requirements and other relevant provisions of Directive 1999/5/EC. See also: http://eudocs.taitworld.com/ es Español Por medio de la presente Tait Electronics Limited declara que el TBBA4A, el TBBB1A y el TBBH5A cumplen con los requisitos esenciales y cualesquiera otras disposiciones aplicables o exigibles de la Directiva 1999/5/CE. Vea también: http://eudocs.taitworld.com/ fi Par la présente, Tait Electronics Limited déclare que l'appareil TBBA4A, TBBB1A & TBBH5A est conforme aux exigences essentielles et aux autres dispositions pertinentes de la directive 1999/5/CE. Voir aussi: http://eudocs.taitworld.com/ it Italiano Con la presente Tait Electronics Limited dichiara che questo TBBA4A, TBBB1A & TBBH5A è conforme ai requisiti essenziali ed alle altre disposizioni pertinenti stabilite dalla direttiva 1999/5/CE. Vedi anche: http://eudocs.taitworld.com/ Ελληνικός Με την παρουσα Tait Electronics Limited δηλωνει οτι TBBA4A, TBBB1A & TBBH5A συµµορφωνεται προσ τισ ουσιωδεισ απαιτησεισ και τισ λοιπεσ σχετικεσ διαταξεισ τησ οδηγιασ 1999/5/ΕΚ. βλέπε και: http://eudocs.taitworld.com/ en Français Deutsch Hiermit erklärt Tait Electronics Limited die Übereinstimmung des Gerätes TBBA4A, TBBB1A & TBBH5A mit den grundlegenden Anforderungen und den anderen relevanten Festlegungen der Richtlinie 1999/5/EG. Siehe auch: http://eudocs.taitworld.com/ el fr Suomi nl Nederlands Hierbij verklaart Tait Electronics Limited dat het toestel TBBA4A, TBBB1A & TBBH5A in overeenstemming is met de essentiële eisen en de andere relevante bepalingen van richtlijn 1999/ 5/ EG. Zie ook: http://eudocs.taitworld.com/ pt Português Tait Electronics Limited declara que este TBBA4A, TBBB1A & TBBH5A está conforme com os requisitos essenciais e outras provisões da Directiva 1999/5/CE. Veja também: http://eudocs.taitworld.com/ sv Svensk Härmed intygar Tait Electronics Limited att denna TBBA4A, TBBB1A & TBBH5A står I överensstämmelse med de väsentliga egenskapskrav och övriga relevanta bestämmelser som framgår av direktiv 1999/5/ EG. Se även: http://eudocs.taitworld.com/ Tait Electronics Limited vakuuttaa täten että TBBA4A, TBBB1A & TBBH5A tyyppinen laite on direktiivin 1999/5/EY oleellisten vaatimusten ja sitä koskevien direktiivin muiden ehtojen mukainen. Katso: http://eudocs.taitworld.com/ TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005 141 142 TB7100 Installation and Operation Manual © Tait Electronics Limited December 2005
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