Technalogix TXVD500H 8VSB TELEVISION TRANSMITTER User Manual TAVD 500

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TAVD-500
POWER AMPLIFIER
You’ve already unpacked it, haven’t you? You’ve unpacked
it and plugged it in and turned it on and fiddled with the
knobs. No? Okay, good. Please take a few minutes to read
the manual and familiarize yourself with your new
Technalogix power amplifier.
We believe that this manual, and of course our equipment,
should be everything you need to get on the air with superb
broadcast quality video. We understand that a capable and
confident user will get the most out of our product and we
have made every attempt to educate readers of all technical
levels. If there is something that is not clear, or you require
further information, please do not hesitate to contact us and
we’ll be glad to help out.
Technalogix Ltd.
#4, 8021 Edgar Industrial Place
Red Deer, Alberta, Canada
T4P 3R3
Phone: 403.347.5400
Fax: 403.347.7444
URL: www.technalogix.ca
Email: technical@technalogix.ca
sales@technalogix.ca
We truly appreciate that you have chosen us as your
television broadcast system supplier. Happy viewing.
Table of Contents
SECTION I- SAFEGUARDS ................................................................................................................. I-1
SAFETY AND FIRST AID .................................................................................................................... I-2
OPERATING SAFEGUARDS ............................................................................................................... I-3
SECTION II - WARRANTY ................................................................................................................ II-1
SECTION III - OVERVIEW ................................................................................................................. III-1
STANDARD FEATURES ................................................................................................................... III-1
PRINCIPLE OF OPERATION ............................................................................................................. III-2
BLOCK DIAGRAM (TAVD-500)....................................................................................................... III-3
RF SIGNAL PATH ........................................................................................................................... III-4
BLOCK DIAGRAM (TAVD-500)....................................................................................................... III-3
SPECIFICATIONS ............................................................................................................................ III-5
SECTION IV - RF COMPONENTS......................................................................................................IV-1
AMPLIFIER PALLETS ......................................................................................................................IV-1
SPLITTER/COMBINER .....................................................................................................................IV-4
DIRECTIONAL COUPLER .................................................................................................................IV-4
ISOLATOR ......................................................................................................................................IV-4
FILTER ..........................................................................................................................................IV-4
SECTION V - POWER SUPPLY SECTION ............................................................................................V-1
SECTION VI - MONITOR AND CONTROL SYSTEM ..............................................................................VI-1
CONTROL BOARD OVERVIEW (INSIGHT) ..........................................................................................VI-1
USER INTERFACE MODULE .............................................................................................................VI-2
COUPLER CONDITIOING MODULE ....................................................................................................VI-3
RF CONDITIONING MODULE ...........................................................................................................VI-3
TEMPERATURE SENSOR MODULE ...................................................................................................VI-3
TXNET MODULE .............................................................................................................................VI-3
REMOTE PORT...............................................................................................................................VI-4
FAULT SHUTDOWN.........................................................................................................................VI-5
BILL OF MATERIALS ......................................................................................................................VI-6
SCHEMATICS ...............................................................................................................................VI-12
SECTION VII - MECHANICAL SECTION ............................................................................................VII-1
SECTION VIII - INSTALLATION .......................................................................................................VIII-1
BUILDING RECOMMENDATIONS .....................................................................................................VIII-1
HEATING AND COOLING REQUIREMENTS .......................................................................................VIII-2
ELECTRICAL SERVICE RECOMMENDATIONS ..................................................................................VIII-3
ANTENNA AND TOWER RECOMMENDATIONS .................................................................................VIII-4
SHELTER SECURITY .....................................................................................................................VIII-5
UNPACKING AND INSPECTION .......................................................................................................VIII-6
LOCATION AND FUNCTION OF CONTROLS AND CONNECTORS (TAVD-500 POWER AMPLIFIER) .......VIII-7
LOCATION AND FUNCTION OF CONTROLS AND CONNECTORS (COMBINER ENCLOSURE .................VIII-11
INITIAL HOOK UP……………………………………………………………………………………… VIII-13
SECTION IX - OPERATING PROCEDURE ...........................................................................................IX-1
SECTION X - MAINTENANCE AND TROUBLESHOOTING .......................................................................X-1
TROUBLESHOOTING ........................................................................................................................X-2
Section I - Safeguards
General Safeguards
This section is written as a general guide to keep all 5 fingers on your hand and is intended for
those having previous knowledge and experience with these kinds of equipment. It is not intended
to contain a complete statement of all safety precautions, which should be observed by personnel
using this or other electronic equipment.
DOCUMENTATION - Read, retain and follow instructions before operating the equipment.
There is a lot of useful information in the manual, and besides, we spent a lot of time
writing it!
ENVIRONMENT - To reduce the risk of fire or electric shock, do not expose this
equipment to rain, moisture, or rye and sodas at the company Christmas party. Refer all
servicing to qualified service personnel.
SERVICING - Do not attempt to service this equipment yourself as opening or removing
covers can result in a warm tingly feeling and will void the warranty. Refer all servicing to
qualified service personnel.
I-1
Technalogix Ltd
TAVD-500 Transmitter
Safety and First Aid
Personnel engaged in the installation, operation, maintenance, or servicing of electronic equipment
are exposed to the hazard of high voltage. It is imperative that all safety regulations and
precautions are consistently observed. Knowledge of first aid procedures is recommended. The
following information is presented as a reference only.
•
At all times, avoid placing any part of the body in series between ground and circuit points,
whether power is on or off.
•
Dangerous voltage may be present in equipment even though power is off. Do not open the
cabinet. Refer servicing to qualified service personnel.
•
It is the duty of all personnel to be prepared to give adequate emergency first aid treatment and
thereby prevent avoidable loss of life.
•
There are three principle degrees of burns, recognizable as follows:
• a first-degree burn reddens the skin.
• a second-degree burn blisters the skin.
• a third degree burn chars the flesh and frequently places the victim in a state of shock
accompanied by respiratory paralysis.
•
Respiratory paralysis can cause death by suffocation within seconds. It is imperative that the
approved methods of artificial respiration are initiated immediately and continue until the victim’s
breathing is normal.
•
A muscular spasm of unconsciousness may render the victim unable to break free of the
electric power. If this is the case, turn the power off immediately.
DO NOT TOUCH THE VICTIM OR YOU MAY SHARE THE SAME
PREDICAMENT.
•
If the power cannot be turned off immediately, very carefully loop a dry rope, article of clothing,
length of strong cloth or a rolled-up newspaper around the victim and pull the victim free of the
power source. Carefully avoid touching the victim or clothing.
•
Once free of the power source, the victim must be placed in a reclining position and covered
with a blanket or newspapers to keep warm. At the first opportunity, enlist help in
summoning a doctor. If a doctor cannot be summoned, transport the victim to the doctor or
a hospital. Be sure the victim is kept well covered and warm while awaiting professional
treatment.
I-2
Technalogix Ltd
TAVD-500 Transmitter
Operating Safeguards
It is a known fact that our broadcast transmitters and translators enjoy 50-ohm load
impedances. So much so, that it is imperative you maintain 50-ohm impedances throughout
your system. In return, your equipment will provide you with maximum power transfer to the
antenna and decreased reflected power heading back towards the amplifier pallets, reducing
the amount of magic smoke that gets let out of the power amplifier. Before anything is turned
on, ensure that there is a 50-ohm path from the output of each stage to the input of the next, all
the way to the antenna.
In addition to maintaining proper 50-ohm impedances throughout the signal chain, it is also
important, whenever possible, to make sure the RF drive going to the input of the power
amplifier is removed before turning on or turning off the DC power supply. This is because all of
the RF transistors used in the individual amplifier pallets are fabricated with LDMOS (Laterally
Diffused Metal Oxide Semiconductor) technology. Nice and linear yes, but they do not like to
make any RF power when their supply voltages are not within a specific range. When you first
turn your power amplifier on or off, the DC power supply’s output voltage may take a while to
stable out to a safe operating voltage. Ten seconds wait before applying the RF drive will
ensure no issues arise.
Our power amplifiers are designed to reliably generate a specific RF output power. Failing to
adhere to overdriven amplifier warnings can decrease the reliability of your system, and frankly,
makes our repair department busy and grumpy. If you need to transmit to a little larger
coverage, you are better off increasing antenna gain, and more importantly, antenna height
above average terrain. On TV and FM broadcast frequencies, insufficient antenna height puts
an upper limit on your range, regardless of power levels, as the distance from your antenna to
the radio horizon is limited.
I-3
Technalogix Ltd
TAVD-500 Transmitter
Section II - Warranty
Our legalese is straightforward. It is simply designed to give you peace of mind and helps you resist
the temptation to have your electronics friend try to repair your Technalogix product.
Technalogix Ltd. products have been completely tested and found to meet specifications and be in
proper operating condition. They are warranted to be free from defects in materials and
workmanship for a period of one year from the date of shipment. If the system becomes damaged in
shipment and there are obvious signs of damage to the outside of the packaging, notify your courier
immediately before that courier walks out the door.
Technalogix Ltd. will not be liable for damages of whatever nature arising out of or in connection
with the equipment or its use thereof. Technalogix does not assume responsibility for injury or
damage resulting from the practices of untrained or unqualified personnel in the handling of this
equipment.
Technalogix Ltd. warranty does not include:
•
•
•
•
•
•
misuse, neglect or accident.
incorrect wiring and /or improper installation.
unauthorized repairs, modifications or use in violation of instructions issued by Technalogix.
incidental or consequential damages as a result of any defect.
reshipment cost or insurance of the unit or replacement units or parts.
acts of nature or terrorism.
Technalogix agrees, at our option, to remedy warranted defects or furnish a new part in exchange
for any part of a unit which, under normal installation, use and service, becomes defective. The user
will pay for transportation costs to and from the repair center. If you require technical service on the
site, the cost to you will be $800.00 US per day plus air fare and meals.
Technalogix Ltd
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TAVD-500 Transmitter
To claim your rights under this warranty:
•
Contact Technalogix and describe the problem in as much detail as possible. See
troubleshooting section in this manual. If a solution cannot be found at this time, it may be
determined that the unit will have to be returned to Technalogix for repair, once a Return
Materials Authorization (RMA) number is provided. Please look under our web site
(www.technalogix.ca) for the RMA form (Service) and fill it out. Either fax it to us or email to us.
•
Package equipment carefully for prepaid shipment to Technalogix. Include a written description
of the problem experienced, a copy of the original invoice establishing warranty status, and the
RMA.
Technalogix reserves the right to make revisions in current production of the equipment and
assumes no obligation to incorporate these changes in earlier models.
Shipping Address:
Technalogix Ltd.
ATTN: RMA#
#4, 8021 Edgar Industrial Place
Red Deer, Alberta, Canada
T4P 3R3
Ph: 403.347.5400
Made in Canada, returned for repairs
Technalogix Ltd
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TAVD-500 Transmitter
Terms & Conditions of Sale
Sales by Technalogix Ltd (“Seller”) are made only on the terms which are contained in this
Terms and Conditions of Sale Policy. Seller hereby gives notice of its objection to any different
or additional terms and conditions. All sales are expressly conditional upon Buyers’ assent to
the terms and conditions set forth below. These terms and conditions may be modified or
supplemented only by a written document sighed by the authorized representative of Seller.
These terms and conditions supersede any prior and/or contemporaneous agreements or
correspondence between Buyer and Seller. Any order received and accepted by Technalogix
Ltd (Seller) shall be construed as an acceptance of Seller’s offer to sell its products to the
purchaser (Buyer) in accordance with the terms and conditions of sale set forth herein. No
waiver, whether express or implied, by Seller of any of the terms or conditions hereof shall be
deemed a continuing waiver or trade custom between the parties, but shall apply solely to the
instance to which the waiver is directed.
Ordering Information
All orders must be in writing and/or accompanied by a PO. 50% down payment is required with
all orders. No orders are considered an order until the down payment has been paid.
Order Confirmation
A purchase order is not binding on Seller until Buyer has received Seller’s order confirmation or
acknowledgement.
Pricing Policy
Prices for products do not include taxes or any additional charges. All prices are FOB shipping
point and prices do not include freight/handling charges and insurance charges. All prices are
in U.S. currency.
All prices published or quoted by Seller may be changed at any time without notice. Unless
otherwise specified, written quotations expire thirty (30) days from the date issued and are
subject to change or termination by notice during this period.
Taxes
Prices for all products do not include any sales, use, excise or other taxes. Buyer agrees to pay
all applicable federal, state, and local taxes, duties and other fees on product and services
ordered. If Buyer claims an exemption form any tax, Buyer shall submit to Seller the
appropriate exemption certificates.
Shipping
Shipping is the responsibility of the Buyer. This includes all freight, custom and brokerage
charges and duties.
Technalogix Ltd
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TAVD-500 Transmitter
Terms of Payment
Seller will provide credit terms to Buyer at its discretion. Such terms are subject to change at all
times. If credit is provided, Seller will invoice Buyer on the date the product is ordered. Such
invoices will be due and payable net thirty (30) days from date of invoice, subject to credit
approval. If credit is not established or maintained, terms shall be net cash on or prior to the
Delivery Date. Seller reserves the right, at its sole discretion at any time to revoke any credit
previously extended.
Past due accounts shall be charged two percent (2%) per month, or the highest rate permitted
by Alberta law, whichever is less, and will be added to the outstanding balance. In the event
Buyer defaults on payment, Buyer shall be liable for all collection cost, including reasonable
attorney’s fees and costs.
Changes and Cancellation
Purchase orders that have been accepted by Seller may not be changed or cancelled, in whole
or in part, without written consent of Seller. All changes must be include in a change order
reflecting the purchase order number and submitted to the Seller. All other changes will not be
accepted or acknowledged. Changes may affect delivery dates. Expenses incurred because of
the changes shall be charged to the Buyer. Buyer will be liable for Seller’s costs incurred, plus
a reasonable profit, for the portion of the work terminated, in accordance with generally
accepted accounting principle, together with cancellation charges.
Orders for standard product may be changed by Buyer, with no penalty to the Buyer, provided
that Buyer provides Technalogix notification at least 30 days prior to the scheduled ship date.
Order changes received within 30 days of the scheduled ship date may be subject to an order
change charge; a schedule detailing these charges will be forwarded to Buyer when Buyer’s
change order is acknowledged. In no event can any aspect of the order be changed after
product shipment has occurred.
Orders for custom product may be canceled by Buyer, provided that Buyer pays Seller for
completed work allocated to Buyer’s order at the time of termination of the work at the unit
selling price and all costs, direct and indirect for work-in-progress as well as costs resulting from
cancellation and a reasonable profit therein. Specific cancellation charges will be dependent on
the type of custom product ordered; a schedule detailing these charges will be forwarded to
Buyer when Buyer’s cancellation is acknowledged. Orders for custom product are subject to a
cancellation fee of up to 100% of the order, depending on the stage of completion of the order
at the date the cancellation or revision is accepted.
Custom Products Policy
Custom items are not returnable; items other than “off the shelf” products are considered
custom. Custom products, by their nature, are products and materials which have been altered,
modified, cut, amended and customized to your order, and are not resalable or returnable.
Technalogix Ltd
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TAVD-500 Transmitter
Orders for custom product are subject to a cancellation fee of up to 100% of the order,
depending on the stage of completion of the order at the date the cancellation or revision is
accepted.
Returns
The return of Products without a written authorization by Seller will not be accepted. Returns
are accepted only with a valid Return Material Authorization (RMA) number for items to be
returned. To receive authorization for Product return, please call customer service. There is a
standard 25% restocking cost assessed on most returns.
All returned products must be unused, and in original condition. No refund or credit shall be
given for damaged products.
We do not accept return packages without a valid RMA number and we do not accept postagedue or C.O.D. packages at any time for any reason.
Excusable Delay
Seller shall not be liable for any loss or damage resulting from any delay in delivery or failure to
deliver which is due to any cause beyond Seller’s control, including, without limitation, acts of
nature, unavailability of supplies or sources of energy, riots, wars, fires, floods, epidemics,
lockouts, strikes and slowdowns, delays in delivery by supplies, or acts or omissions of the
Buyer. The Buyer shall be liable for stage charges, including but not limited to all third party
costs and expenses incurred by Seller, in holding or storing products for the Buyer or at the
Buyer’s request.
Assignment
Buyer shall not assign any duties nor assign any order or any interest therein without the written
consent of the Seller. Any such actual or attempted assignment shall entitle Seller to cancel the
order upon written notice to Buyer.
Installation
Seller assumes no obligation to install any product sold or to place any products in working
order at Buyer’s premises
Validity of Separate Clauses
If any provisions of this agreement shall be held invalid, illegal, or unenforceable, the validity,
legality or enforceability of the remaining provisions shall not be affected or impaired thereby.
Technalogix Ltd
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TAVD-500 Transmitter
Section III – Overview
Standard Features
•
Narrow output bandpass filter allows adjacent channel operation
•
Front panel Liquid Crystal Display (LCD) to monitor forward and reflected RF power, and DC
voltage
•
Microcontroller-based monitoring and control ensures amplifier will never be overdriven and
high VSWR will not damage amplifier
•
AC circuit breaker on back panel to eliminate replacement of fuses
•
All aluminium enclosure maintains power amplifier’s light weight
•
Simple design using commonly available parts ensures reliable operation
Technalogix Ltd
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TAVD-500 Transmitter
Principle of Operation
The TAVD-500 power amplifier supplies a 500-watt (rms) 8VSB television signal on any of the VHF
television channels 2 through 13. Please note that channel selection must be made at time of
order, as the transmitter or translator is calibrated and tested to the channel requested and is not
field tuneable. The TAVD-500 power amplifier is a modular solid-state system comprised a TAVD500 500-watt broadcast amplifier utilizing readily available RF components wherever possible, thus
enhancing the serviceability of the equipment.
Each TAVD-500 is comprised of a VHFTV-25 and a VHFTV-200 driver pallet and (4) VHFTV-400
final pallets that are combined to create 500 watts (rms) 8VSB power. The amplifier modules are
stable for high reliability and long service life.
The TAVD-500 features ultra linear amplification and individual channel RF output bandpass
filtering.
The following block diagram illustrates the 500-watt system.
Technalogix Ltd
III-2
TAVD-500 Transmitter
Modulator or
Processor
TAVD-500 AMPLIFIER
FILTER
RF Out
External
power
supply
TAVD-500 BLOCK DIAGRAM
Rev
ID
Date: May 21, 2009 Page: 1 of 1
TAVD-500 Block Diagram
The RF signal enters through the RF Input connector on the power amplifier enclosure from the
modulator or processor. It then passes through an RF attenuator to limit the output power level
of the power amplifier and to help buffer any transients that may come into the power amplifier.
After attenuation, the signal gets preamplified through the two driver pallets before the signal
gets split into (4) signals for final amplification. The output of the (4) final amplifier pallets get
combined and passes through an isolator. Finally, the signal passes through a dual directional
coupler for monitoring purposes before heading out to the combiner/filter enclosure and then
through to the antenna.
Technalogix Ltd
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TAVD-500 Transmitter
VHFTV-400H FINAL
AMPLIFIER PALLET
VHFTV-25
Pallet
Driver
4 WAY SPLIITER
4 WAY COMBINER
A=-0.5dB typical
ATTENUATION
Directional C
RF INPUT
RF OUT
To Wattmeter
and Antenna
A=-0.05dB typical
VHFTV-200 Driver
Pallet
50 OHM
TERMINATION
VHFTV-400H FINAL
AMPLIFIER PALLET
TAVD-500 Power Amplifier Block Diagram
Rev
ID
Date: May 21, 2009
Page: 1 of 1
Specifications
Electrical specifications that are specific to the unit are included with the shipment in addition to
being kept on file at Technalogix.
Physical Characteristics
Power Requirements
Power Supply
220 VAC, 11 AAC
0 - 50°C
TAVD-500 Power Amplifier
W-19" flange (17” encl.), D-25-¼", H-101/2”
(6U)
W-19" flange (17” encl.), D-25-¼", H-8-¾”
(5U)
W-19" flange (17” encl.), D-25-¼", H-5-1/4”
(3U)
Operating Temperature
Dimensions
Filter
Power Supply
Technalogix Ltd
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TAVD-500 Transmitter
Section IV – RF Components
Amplifier Pallets
The VHFTV-25 pallet is a two stage ultra linear class-A linear pallet. The VHFTV-25-L has a typical
gain of 36dB and the VHFTV-25-H has a typical gain of 34dB. These pallets draw no more than
3.5Adc total drain current (the exact bias and drain currents of your system are found in the spec
sheet supplied with each manual). The quiescent and drain currents can be measured on the
VHFTV-25 pallet by measuring the voltage drop across the current sense resistor found directly at
the DC power supply lead input to the pallet. This resistance is 0.01-ohms, providing a 10mV per
ampere ratio.
The VHFTV-200 pallet is a two stage ultra linear class-A linear pallet. The VHFTV-200-L and –H
pallets have a typical gain of 20dB and the VHFTV-200-H has a typical gain of 18dB. These pallets
draw no more than 4 Adc total drain current (the exact bias and drain currents of your system are
found in the spec sheet supplied with each manual).
The final amplifier stage is comprised of a VHFTV-400-L or VHFTV-400-H amplifier pallet and
are characterized with typical gains of 18 dB (low band) or 16dB (high band) and maximum
drain currents of 17 A (low and high band) for 8VSB systems.
Each of the amplifier pallets is connectorized. All amplifier pallets must have the transistor drain
voltages reach at least 26Vdc before the RF drive is applied.
Technalogix Ltd
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TAVD-500 Transmitter
Technalogix Ltd.
25 Watt High Band VHF Pallet
PA25-VHF-H
S. Kazarian
November 12, 2001
Technalogix Ltd.
200 Watt High Band VHF Pallet
P200-VHF-H
R.S. McDonald
December 17, 2001
Technalogix Ltd.
400 Watt High Band VHF Pallet
P400-VHF-H
R.S. McDonald
July 30, 2001
Filter
The passive bandpass filter rejects spurious and harmonic output products and passes the VHF
channel RF output. The cavity resonator uses aperture coupling and is a linear resonator design.
Typical insertion loss is 0.6 dB to 1.0 dB depending on channel frequency. Average roll off is –33
dBc at a point 4.5 MHz below the peak visual carrier frequency and –30 dBc 9.0 MHz above the
peak visual carrier frequency. The filter is DC grounded on both the input and output for additional
lightning protection.
Directional Coupler
The Technalogix dual directional couplers provide DC voltages proportional to forward and reflected
RF power monitoring. These analog voltages are converted for processing using analog-to-digital
converters and provide the control system with valuable data for monitoring purposes. Output
power should be set following the operating procedure found elsewhere in this manual. The
directional coupler has a typical insertion loss of 0.5dB and its Type N connectors can handle
1,500-watts peak while the 7/16” DIN connectors can handle over 3,000-watts peak.
Isolator
The power amplifier pallets are protected in part by the isolator located in the power amplifier
enclosures. It is actually made up of a circulator and 50-ohm dump resistor. The circulators’
specifications include an insertion loss of less than 0.2dB with an isolation rating better than 20dB.
Any reflected power gets dumped into the flanged power resistor. Even though the flanged power
resistor is rated for only 150-watts, and there could potentially be 500-watts being reflected back
into the circulator, the software will recognize quickly that reflected power is present and turn the
carrier off. This way, there is instantaneous protection due to the isolator setup and long term
protection due to the software.
Technalogix Ltd
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TAVD-500 Transmitter
Section V – Power Supply
Switching AC-DC power supplies are used to power the amplifier pallets, the control circuits, and all
of the fans. The power supply is set at 30.0 Vdc nominally. All fans run off this same supply, though
they pass through a series dropping resistor to lower the supply voltage, as the fans are 24Vdc.
The (2) power supplies found in the power supply enclosure are Mean Well RSP-1500-27. The
switching power supplies are fully protected against short circuit and output overload. Short circuit
protection is a cycling type power limit. The internal AC fuse is designed to blow only on a
catastrophic failure in the unit – the fuse does not blow on overload or short circuit. The thermal
shutdown automatically recovers when the power supply chassis cools down.
AC (220Vac) is fed into the power supply enclosure via a filtered AC entry and then through a circuit
breaker.
Technalogix Ltd
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TAVD-500 Transmitter
²
1500W with PFC and Parallel Function
CASE: 943
ƤUniversal AC input / Full range
ƤPF>0.98@115VAC; >0.95@230VAC
ƤUsing ZVS technology to reduce power
dissipation
ƤHigh power density 8.3W/in 3
ƤBuilt-in 12V / 0.1A auxiliary output
ƤAlarm signal output
ƤDC output voltage adjustment 70~100%
by external resistor
ƤActive current sharing up to 6000W (3+1)
ƤBuilt-in remote sense function
ƤBuilt-in remote ON/OFF control
ƤProtections: Short circuit / Overload
Over voltage / Over temp.
ƤForced air cooling by built-in DC fan
Ƥ3 years warranty
278x 127x 83.5 mm
AC input voltage range . . . . 90~264VAC; 127~370VDC
DC adjustment range . . . . . . -30~+10% rated output voltage
Overload protection . . . . . . . . 105%~135% constant current limiting,
shut off after 5 sec.
Over voltage protection . . . . 115%~140% rated output voltage
Setup, rise, hold up time . . 1500ms, 100ms, 10ms at full load and 230VAC
Withstand voltage . . . . . . . . . I/P-O/P:3KVAC, I/P-FG:1.5KVAC, 1 minute
Working temperature . . . . . . -20~70 C (refer to output derating curve)
Safety standards . . . . . . . . . . . UL60950-1, TUV EN60950-1 approved
EMC standards . . . . . . . . . . . . EN55022 class B conducted, EN61000-3-2,3,
EN61000-4-2,3,4,5,6,8,11, ENV50204
Packing . . . . . . . . . . . . . . . . . . . . . 2.6kg ; 6pcs / 16.6kg / 1.75CUFT
Stock No.
11231
11232
11233
11234
11235
11236
Model No.
RSP-1500-5
RSP-1500-12
RSP-1500-15
RSP-1500-24
RSP-1500-27
RSP-1500-48
Output
5V, 0~240A
12V, 0~125A
15V, 0~100A
24V, 0~63A
27V, 0~56A
48V, 0~32A
Tol.
²2%
²1%
²1%
²1%
²1%
²1%
R&N
150mV
150mV
150mV
150mV
150mV
200mV
Effi.
80%
87%
87%
90%
90%
91%
Section VI – Monitor and Control System
Control System Overview (Insight)
The Insight control system is used for a variety of functions, the most important of which is
ensuring that the transmitter continues to operate in a safe manner. The control system also
allows the user to monitor and control the transmitter from both the front panel and the remote
access port.
Five modules comprise the Insight control system. These modules work together to provide all
the functions of the control system. The modules are: User Interface, Coupler Conditioning, RF
Conditioning, Temperature Sensor, and the TxNET modules. The operation of each module is
outlined in the following sections.
For the TAUD-20-3 only, all three Power Amplifier chains are controlled by one User Interface
Board and all three Power amplifiers are monitored on one LCD screen. In case of an alarm,
the unit number and the fault will be displayed on the front panel (i.e. PA2 High Reflected
Power). During the alarm situation only the error screen will be displayed while the other two
units continue to run normally. The alarm buzzer will sound different on PA1, PA2 and PA3.
User Interface Module
The primary function of the User Interface module is, as the name suggests, providing the user
interface for the control system. This circuit board is mounted to the front panel of the
transmitter, directly behind the LCD display. The membrane switch on the front panel is also
connected to the User Interface module. These components together provide the user with the
ability to monitor the transmitter from the front panel.
The following parameters can be monitored from the front panel:
• Forward (incident) power at the transmitter output.
• Reflected (reverse) power at the transmitter output.
• DC voltage of the transmitter power supply.
• DC current for each pallet in the transmitter.
• Digital attenuation for input signal.
• Temperature of the heat sink of the transmitter.
• The time since the transmitter was last shut down.
Technalogix Ltd
VI-1
TAVD-500 Transmitter
The hardware of the User Interface module is based around a microcontroller (U112). This
microcontroller interfaces directly with the LCD and the membrane switch to provide output and
receive input from the user. The microcontroller also communicates with the Coupler
Conditioning board over a Controller Area Network (CAN) bus. This communication is
facilitated by two ICs, U113 and U114, and passes through a CAT5 cable attached to connector
J106. The communication link with the Coupler Conditioning module allows the User Interface
module to receive information about the forward power, reflected power, and temperature of the
transmitter, as well as relay commands from the user to the rest of the system. If the transmitter
includes more than one amplifier enclosure, a second CAN connection will be present between
the User Interface module (J105) and the TxNET board to facilitate communication between
enclosures.
Other elements of the User Interface module are also controlled by the microcontroller. A
buzzer (BZ101), a status LED (D113), and a relay to control the backlight of the LCD (RL101),
are all controlled through a buffer (U116). In order for the User Interface module to monitor the
current draw of each pallet in the system, the DC supply wires pass through the User Interface
module on their way from the power supply to the pallets. The DC enters through connector
J101 (6-position) from the power supply, and exits through J102 (10-position) to go to the
pallets. As the current passes through shunt resistors (R117/R118, R120/R121, R123/R124,
R126/R127, R129/R130), the voltage drop is monitored by U101 through U105, buffered by
U106 through U108, and sent to the analog to digital converter integrated into the
microcontroller. There are up to five circuits for which the current is monitored by this system.
As the DC supply passes through the User Interface module, it undergoes filtering to ensure
that the supply to the pallets is as clean as possible. Each of the five circuits passes through a
network of transient voltage suppressors, capacitors, and inductors. Each connection is also
fused at the input to insure an over-current condition does not persist. The fuses are a
replaceable mini blade type fuse with a 42V voltage rating, and a current rating depending on
application.
Coupler Conditioning Module
The Coupler Conditioning module serves to monitor the output of the directional coupler which
provides a voltage proportional to the forward and reflected power at the output of the
transmitter. The Coupler Conditioning module also interfaces with each of the other boards in
the control system, acting as the hub of communications for the system. Lastly, the Coupler
Conditioning board sends and receives signals through the remote access port, via the TxNET
board.
The analog signals produced by the coupler for forward and reflected power are passed onto
the Coupler Conditioning module by connectors J206 and J207, respectively. Each signal is
then filtered by LC networks. The analog signals are converted to digital by an analog-to-digital
converter integrated into the microcontroller U202.
Technalogix Ltd
VI-2
TAVD-500 Transmitter
Aside from taking readings from the coupler, the microcontroller on the coupler conditioning
module also interfaces with the RF Conditioning module (through J201) and the Temperature
Sensor (through J202). The microcontroller interfaces with the system CAN bus using U203
and U204. Through the CAN bus, the Coupler Conditioning board is able to communicate with
the User Interface module, and any other amplifier enclosures that are in the system.
The last task of the Coupler Conditioning board is to send and receive remote access signals to
and from the TxNET board. Two analog outputs, proportional to forward and reflected power
and produced by the digital-to-analog converter U207 after it receives input from the
microcontroller. The analog outputs are then buffered by U206 before being sent through J208
and J209 to the TxNET board. J208, along with J209, also bring the digital inputs and outputs
from the TxNET board to the Coupler Conditioning module. The digital signals are then
connected to the microcontroller through the opto-isolators U209 through U213.
RF Conditioning Module
The RF Conditioning board is located at the RF input of the amplifier. Its main function is to act
as a variable attenuator, so that the control system can add attenuation to the input of the
amplifier in order to limit the output power of the transmitter. The RF signal comes in to the RF
Conditioning module through J301 before it passes through a fixed attenuator (Pi-network)
made up of R301, R302, and R303. The signal then passes through the digitally-controlled
variable attenuator U302 before exiting through J303. The input control for the digital attenuator
comes from the Coupler Conditioning module through J304. The input signals are passed
through the opto-isolators U302, U303, and U304 before being sent to the digital attenuator. In
total, five control signals go to the digital attenuator, allowing for attenuations of up to 31dB in
1dB steps.
Temperature Sensor Module
The Temperature Sensor module is a small board mounted to the main heatsink of the amplifier.
The main purpose of the temperature sensor module is to take temperature readings of the
heatsink. The temperature sensor IC is U701 which, after it has taken a reading, relays the
digital information to the Coupler Conditioning module through J702. Also passing through
J702 is a driver disable signal coming from the Coupler Conditioning module. The Temperature
Sensor module simply takes this signal and passes it through to a pad, where a wire connects it
to the driver pallet.
Technalogix Ltd
VI-3
TAVD-500 Transmitter
TxNET module
The TxNET module is simply a passive board that acts as an interface between the wiring on
the inside of the amplifier enclosure and connections on the outside of the enclosure. There is
a high power version for systems that have more than one amplifier enclosure and a low power
version, which does not have external enclosures aside from the modulator. The DB-25
connector for the remote port (J602) is attached to the TxNET module. The signals travelling
through this port are connected to the Coupler Conditioning module through J601 and J603.
The TxNET module also includes up to three straight through RJ45 connection pairs: J604 to
J605, J606 to J607, and J608 to J609. These connections are only used on systems with
multiple enclosures, to pass control signals between enclosures; otherwise a low power TxNET
is used.
Technalogix Ltd
VI-4
TAVD-500 Transmitter
Remote Port
The remote port allows external control of the transmission system via the DB25. The Power
Amplifier enclosure does not include all the pins in the remote port like the Combiner/Filter
enclosure. The overall functions of each pin on the remote port are indicated in the following
table (see the Installation section for the specifics to each enclosure):
Pin Number
Description
Ground
Forward power sample1
Reflected power sample1
Carrier off2
Carrier on2
Increase carrier level (level must have been decreased) 2
Decrease carrier level (1dB increments) 2
Reset2
11
High temperature flag3
12
High VSWR flag3
13
Amplifier overdriven flag3
14
+5Vdc
15
+3.3Vdc
16
Ground
17
Ground
Notes: 1. Analog output with voltage ranging from 0 to 5Vdc.
2. TTL level digital input, active on rising edge.
3. TTL level digital output, active high.
All other pins are not to be connected. Please see the Installation section for the specific pins
that are used for each enclosure.
Technalogix Ltd
VI-5
TAVD-500 Transmitter
Fault Shutdowns
On the LCD (Liquid Crystal Display) the following messages may appear:
The Amplifier overdrive shutdown is set to 115%. If the Amplifier is being overdriven (the RF
output level is too high) the control system will automatically attenuate the RF input signal to the
PA. It will continue attenuating this signal until the RF output is below 115% total power.
If Reflected Power has been detected at the output of the transmitter, the unit will shut down for
4 seconds. This occurs 5 times – If the fault is clear the PA enables itself. If the fault still exists
after 5 times, the PA disables the carrier for 10 minutes and cycles until the fault clears. During
the disable time (10 minutes) the unit will still alarm with a High Reflected message on the front
panel.
Technalogix Ltd
VI-6
TAVD-500 Transmitter
The control system monitors the temperature of a specific location of the heat sync. If this
temperature exceeds a threshold the control system will turn the RF output level down until this
temperature level is reached. The RF output level will automatically be brought back when it is
safe to do so.
Technalogix Ltd
VI-7
TAVD-500 Transmitter
Monitor and Control System (Insight) Bills of Materials
Technalogix Ltd
VI-8
TAVD-500 Transmitter
Bill of Materials
Circuit: User Interface Module (TV)
Revision: 1.03
Modified: 08/03/06
Item
Page 1
Designations
Qty
Bin #
Description
Package
U112
ICT 32001
IC MICROCONTROLLER 256 BYTE RAM
C106, C107, C117, C118, C128, C129,
C141, C142, C148, C149, C163
11
CAP 14902
CAPACITOR 0.01 uF 50V 10%
SMD 0805
C108-116, C119-127, C130-140, C143145, C161
33
CAP 17202
CAPACITOR 0.1uF 50V 10%
SMD 0805
64QFP
C146, C147
CAP 07202
CAPACITOR 33pF 50V 5%
SMD 0805
R101, R104, R107 R110, R113
C162
RES 5012
CAP 19602
RESISTOR 2.7KΩ
CAPACITOR 1uF, 50V
SMD 0805
SMD 0805
R132
RES 6492
RESISTOR 37.4KΩ
SMD 0805
R133
RES 5112
RESISTOR 3.3KΩ
SMD 0805
R140, R141, R144 R145, R146, R147
R150, R151, R156
RES 5802
RESISTOR 10KΩ
SMD 0805
10
R134, R135, R136, R137, R138, R139,
R142, R143, R148 R149, R154, R155
12
RES 4502
RESISTOR 1KΩ
SMD 0805
11
R152
RES 3212
RESISTOR 100Ω
SMD 0805
12
R119, R122, R125, R128, R131, R153
RES 7042
RESISTOR 100KΩ
SMD 0805
13
R158
RES 4002
RESISTOR 430Ω
SMD 0805
14
R160
RES 4662
RESISTOR 1.4KΩ
SMD 0805
15
R161
RES 6312
RESISTOR 27KΩ
SMD 0805
16
R162
RES 5512
RESISTOR 6.2KΩ
SMD 0805
17
R157
RES 1575
RESISTOR 4.7Ω
SMD 2010
18
R117, R118, R120 R121, R123, R124
R126, R127, R129 R130
10
RES 0086
RESISTOR 0.006Ω 1% 1W
SMD 2512
19
R159
POT 0843
POTENTIOMETER 10KΩ
4mm SMD
20
R102, R103, R105 R106, R108, R109
R111, R112, R114 R115
10
RES 2346
RESISTOR 20Ω 1W
SMD 2512
21
RN101
RES 5810
RESISTOR NETWORK 10KΩ
SMT
22
F107
FUS 2901
RESETTABLE FUSE, POLYFUSE, 2A
SMD
23
F108
FUS 1651
RESETTABLE FUSE, POLYFUSE, .5A
SMD
24
L106, L107, L108, L109, L110
IND 0221
INDUCTOR 0.01uH
1210
25
Y101
CLK 0002
6.00 MHz CRYSTAL
26
U111
ICT 56001
IC SUPERVISOR 2.70V LOW
SOT23
SMT
27
28
U114
U113
ICT 12000
ICT 12001
IC TXRX 3.3V CAN
IC CAN CONTROLLER W/SPI
8-SOIC
18-SOIC
29
U115
ICT 48003
IC REG SIMPLE SWITCHER
TO-263-5
30
U116
SEM 69000
IC DARL TRANS ARRAY
16-SOIC
31
U117
ICT 48004
IC REG LINEAR LDO
SOT223
32
U118
ICT 16000
IC VOLTAGE COMVERTER
8-SOIC
Bill of Materials - ASY129A
Circuit: Coupler Conditioning (D-Attn)
Revision: 1.10
Modified: 12/1/08
Item
Designations
17
C201, C202, C203,
C208, C209, C210,
C212, C214-C223
C204, C211, C213
C205
C206, C207
L201, L202, L203,
L204, L205, L206,
L207, L208
D201
D202, D203, D204
D205
D206
D207, D208, D209,
D210
D211
D212
R201, R203, R205,
R206, R207, R209,
R213
R210
R212, R216, R218,
R219
R215, R217
RN201, RN203,
RN205
10
11
12
13
14
15
16
Qty
Package
CAP 14902 Capacitor, ceramic, 0.01uF, 50Vdc, +/-20%
SMD 0805
CAP 17202 Capacitor, ceramic, 0.1uF, 50Vdc, +/-20%
CAP 22271 Capacitor, Tantalum, 10uF 16V
CAP 07202 Capacitor, ceramic, 33pF, 50Vdc, 5%
SMD 0805
SMD 3528
SMD 0805
IND 0221
SEM 29006
SEM 29005
SEM 09005
SEM 09010
SEM 09008 Diode, LED, Yellow
SEM 14001 Diode, rectifier, 200V, 1A
SEM 24000 Diode, zener, dual, 10V
Inductor, 0.01uH, Imax=0.45A, DCR=0.13 omhs
SMD 1210
Diode Low ESD Protection 5.0V
Diode Low ESD Protection 3.3V
Diode, LED, Green
Diode, LED, Red
SOD 323
SOD 323
SMD 0603
SMD 0603
SMD 0603
SMA
SOT-23
RES 0002
Resistor, thick film, 5%, 0ohm, 1/8W
SMD 0805
RES 3292
Resistor, thick film, 5%, 120ohm, 1/8W
SMD 0805
RES 4502
Resistor, thick film, 5%, 1kohm, 1/8W
SMD 0805
18
RN202, RN204
VR201, VR202
20
U201
21
22
U202
U203
23
U204
24
25
26
27
U205
U206
U207
U208
U209, U210, U211,
U212, U213
K201
28
Description
17
19
29
Bin #
Resistor, thick film, 5%, 2.15k, 1/8W
Resistor network, 10kohm, 8-resistors, 10-terminations,
RES 5810 bussed, 5%
Resistor network, 1kohm, 8-resistors, 10-terminations,
RES 4510
bussed, 5%
POT 0841 Potentiometer, 10kohm, 11-turn, 5mm, top
IC, supervisor, 2.7V, internal pull-up resistor, open drain,
ICT 56001
active low
ICT 32033 IC, microcontroller, 16-bit, 16k X 8 program, 48 I/O, flash
ICT 12000 IC, CAN transceiver, 3.3V
IC, CAN controller, industrial temp, 3 transmit buffers, 2
ICT 12001
receive buffers
SEM 69000 IC, buffer, Darlington, array
ICT 04003 IC, op-amp, dual, single supply
ICT 18000 IC, DAC, dual, 8-bit, serial
ICT 46001 IC, voltage reference, 2.50V, +/- 0.2%
RES 4872
ICT 36001
IC, optoisolator, dual, transistor o/p, Vceo=30V
SWT 4003
Relay, SPST, 4.5Vdc coil, SMT
SMD 0805
SMD 2512
SMD 2512
SMT
SOT-23
64-QFP
SOIC-8
18-SOIC
SOIC-16
SOIC-8
SOIC-8
SOT-23
SOIC-8
SMT
30
Y201
CLK 0001
Crystal, 6.000MHz
31
SWT 0001
Switch, DIP, 7-position, SPST
CON 45020 Connector, modular, female, 8-position, vertical, Shielded
Through Hole
33
S201
J201, J202, J203,
J204, J208, J209
J205
CON 31502 Connector, header, IDC, 0.1" spacing, 14-pos
Through Hole
34
J206, J207
CON 31521 Header, recept. 4pos, dual row, pass thru
32
35
PCB 129
Printed circuit board, FR4, rev 1.10
SMT
SMD 0.1"
Bill of Materials - ASY129B
Circuit: Coupler Conditioning (V-Attn)
Revision: 1.10
Modified: 12/1/08
Item
Designations
Qty
17
C201, C202, C203,
C208, C209, C210,
C212, C214-C223
C204, C211, C213
C205
C206, C207
L201, L202, L203,
L204, L205, L206,
L207, L208
D201
D202, D203, D204
D205
D206
D207, D208, D209,
D210
D211
D212
R202, R208, R209,
R213,
R210
R212, R216, R218,
R219
R215, R217
RN201, RN203,
RN205
18
RN202, RN204
10
11
12
13
14
15
16
Bin #
Description
Package
17
CAP 14902 Capacitor, ceramic, 0.01uF, 50Vdc, +/-20%
SMD 0805
CAP 17202 Capacitor, ceramic, 0.1uF, 50Vdc, +/-20%
CAP 22271 Capacitor, Tantalum, 10uF 16V
CAP 07202 Capacitor, ceramic, 33pF, 50Vdc, 5%
SMD 0805
SMD 3528
SMD 0805
IND 0221
SEM 29006
SEM 29005
SEM 09005
SEM 09010
Inductor, 0.01uH, Imax=0.45A, DCR=0.13 omhs
SMD 1210
Diode Low ESD Protection 5.0V
Diode Low ESD Protection 3.3V
Diode, LED, Green
Diode, LED, Red
SOD 323
SOD 323
SMD 0603
SMD 0603
SEM 09008 Diode, LED, Yellow
SEM 14001 Diode, rectifier, 200V, 1A
SEM 24000 Diode, zener, dual, 10V
RES 5802
Resistor, thick film, 5%, 0ohm, 1/8W
SMD 0603
SMA
SOT-23
SMD 0805
RES 3292
Resistor, thick film, 5%, 120ohm, 1/8W
SMD 0805
RES 4502
Resistor, thick film, 5%, 1kohm, 1/8W
SMD 0805
Resistor, thick film, 5%, 2.15k, 1/8W
Resistor network, 10kohm, 8-resistors, 10-terminations,
RES 5810 bussed, 5%
Resistor network, 1kohm, 8-resistors, 10-terminations,
RES 4510
bussed, 5%
POT 0841 Potentiometer, 10kohm, 11-turn, 5mm, top
IC, supervisor, 2.7V, internal pull-up resistor, open drain,
ICT 56001
active low
ICT 32033 IC, microcontroller, 16-bit, 16k X 8 program, 48 I/O, flash
ICT 12000 IC, CAN transceiver, 3.3V
IC, CAN controller, industrial temp, 3 transmit buffers, 2
ICT 12001
receive buffers
SEM 69000 IC, buffer, Darlington, array
ICT 04003 IC, op-amp, dual, single supply
ICT 18000 IC, DAC, dual, 8-bit, serial
ICT 46001 IC, voltage reference, 2.50V, +/- 0.2%
RES 4872
SMD 0805
SMD 2512
SMD 2512
SMT
19
VR201, VR202
20
U201
21
22
U202
U203
23
U204
24
25
26
27
29
U205
U206
U207
U208
U209, U210, U211,
U212, U213
K201
30
Y201
CLK 0001
31
SWT 0001 Switch, DIP, 7-position, SPST
CON 45020 Connector, modular, female, 8-position, vertical, Shielded
Through Hole
33
S201
J201, J202, J203,
J204, J208, J209
J205
CON 31502 Connector, header, IDC, 0.1" spacing, 14-pos
Through Hole
34
J206, J207
CON 31521 Header, recept. 4pos, dual row, pass thru
28
32
35
ICT 36001
SWT 4003 Relay, SPST, 4.5Vdc coil, SMT
PCB 129
IC, optoisolator, dual, transistor o/p, Vceo=30V
Crystal, 6.000MHz
Printed circuit board, FR4, rev 1.10
SOT-23
64-QFP
SOIC-8
18-SOIC
SOIC-16
SOIC-8
SOIC-8
SOT-23
SOIC-8
SMT
SMT
SMD 0.1"
Bill Of Materials - ASY 0009B
Circuit: RF Conditioning (DC Filter, VHF)
Revision: 1.12
Modified: 1-Dec-08
Item
10
11
12
13
14
15
16
17
18
Designations
C301
C302, C305
C303
D302
D303, D304, D305,
D306, D307
L301
R301
R304, R309, R310,
R315, R316, R319
R305, R306, R311,
R312, R317
R307, R308, R313,
R314, R318
U301
U302, U303, U304
S301
J303
J301, J302
J304
C304
PCB
Qty
Bin #
CAP 15702
CAP 14902
CAP 17202
SEM 09005
Capacitor, ceramic, 0.022uF, 50Vdc, +/-10%
Capacitor, ceramic, 0.01uF, 50Vdc, +/-10%
Capacitor, ceramic, 0.1uF, 50Vdc, +/-20%
Diode, LED, green, Vf=2.1V
Package
SMD 0805
SMD 0805
SMD 0805
SMD 0603
SEM 09008
Diode, LED, yellow, Vf=2.0V
SMD 0603
IND 0832
RES 0002
Inductor, 0.1uH, 5% (VHF only)
Resistor, thick film, 0-ohm, 1/8W
SMD 1008
SMD 0805
RES 4502
Resistor, thick film, 1%, 1k, 1/8W
SMD 0805
RES 4582
Resistor, thick film, 1%, 1.2k, 1/8W
SMD 0805
RES 5802
Resistor, thick film, 1%, 10k, 1/8W
SMD 0805
ICT 50003
ICT 36001
SWT 0016
CON 64532
CON 57017
CON 45020
TRM 0006
PCB 0009
IC, 5 Bit,Digital attenuator, LSB 1 dB w/Driver
IC, optoisolator, dual, transistor o/p, Vceo=30V
Switch dip low pro, 1 pos Gold
Connector, high rel socket, 2mm, SMM series
Connector, SMA, female,PCB vertical mount
Connector, 8-8 mod jack, shielded
Trimmer, variable, 9pF-90pF, 50V
Printed circuit board, FR4, 0.031", 1oz
20-SSOP
SOG.050/8B
7188VSANF(THT)
SMD
Bill Of Materials - ASY0009A
Circuit: RF Conditioning (no DC filter)
Revision: 1.12
Modified: 1-Dec-08
Item
10
11
12
13
14
Designations
C301
C302, C305
C303
D302
D303, D304, D305,
D306, D307
R301
R304, R309, R310,
R315, R316, R319
R305, R306, R311,
R312, R317
R307, R308, R313,
R314, R318
U301
U302, U303, U304
J301, J302
J304
PCB
Qty
Bin #
CAP 15702
CAP 14902
CAP 17202
SEM 09005
Capacitor, ceramic, 0.022uF, 50Vdc, +/-10%
Capacitor, ceramic, 0.01uF, 50Vdc, +/-10%
Capacitor, ceramic, 0.1uF, 50Vdc, +/-20%
Diode, LED, green, Vf=2.1V
Package
SMD 0805
SMD 0805
SMD 0805
SMD 0603
SEM 09008
Diode, LED, yellow, Vf=2.0V
SMD 0603
RES 0002
Resistor, thick film, 0-ohm, 1/8W
SMD 0805
RES 4502
Resistor, thick film, 1%, 1k, 1/8W
SMD 0805
RES 4582
Resistor, thick film, 1%, 1.2k, 1/8W
SMD 0805
RES 5802
Resistor, thick film, 1%, 10k, 1/8W
SMD 0805
ICT 50003
ICT 36001
CON 57017
CON 45020
PCB 0009
IC, 5 Bit,Digital attenuator, LSB 1 dB w/Driver
IC, optoisolator, dual, transistor o/p, Vceo=30V
Connector, SMA, female, PCB vertical mount
Connector, 8-8 mod jack, shielded
Printed circuit board, FR4, 0.031", 1oz
20-SSOP
SOG.050/8B
7188VSANF(THT)
Bill Of Materials - ASY 0009C
Circuit: RF Conditioning (DC Filter, UHF)
Revision: 1.12
Modified: 1-Dec-08
Item
10
11
12
13
14
15
16
17
18
Designations
C301
C302, C305
C303
D302
D303, D304, D305,
D306, D307
L301
R301
R304, R309, R310,
R315, R316, R319
R305, R306, R311,
R312, R317
R307, R308, R313,
R314, R318
U301
U302, U303, U304
S301
J303
J301, J302
J304
C304
PCB
Qty
Bin #
CAP 15702
CAP 14902
CAP 17202
SEM 09005
Capacitor, ceramic, 0.022uF, 50Vdc, +/-10%
Capacitor, ceramic, 0.01uF, 50Vdc, +/-10%
Capacitor, ceramic, 0.1uF, 50Vdc, +/-20%
Diode, LED, green, Vf=2.1V
Package
SMD 0805
SMD 0805
SMD 0805
SMD 0603
SEM 09008
Diode, LED, yellow, Vf=2.0V
SMD 0603
IND 0831
RES 0002
Inductor, 0.01uH, 10% (UHF only)
Resistor, thick film, 0-ohm, 1/8W
SMD 0805
SMD 0805
RES 4502
Resistor, thick film, 1%, 1k, 1/8W
SMD 0805
RES 4582
Resistor, thick film, 1%, 1.2k, 1/8W
SMD 0805
RES 5802
Resistor, thick film, 1%, 10k, 1/8W
SMD 0805
ICT 50003
ICT 36001
SWT 0016
CON 64532
CON 57017
CON 45020
TRM 0006
PCB 0009
IC, 5 Bit,Digital attenuator, LSB 1 dB w/Driver
IC, optoisolator, dual, transistor o/p, Vceo=30V
Switch dip low pro, 1 pos Gold
Connector, high rel socket, 2mm, SMM series
Connector, SMA, female,PCB vertical mount
Connector, 8-8 mod jack, shielded
Trimmer, variable, 9pF-90pF, 50V
Printed circuit board, FR4, 0.031", 1oz
20-SSOP
SOG.050/8B
7188VSANF(THT)
SMD
Bill of Materials - ASY 180B
Circuit: Temperature Sensor (DC Filter VHF)
Revision: 1.10
Modified: 11/13/08
Item
Designations
Qty
Bin #
10
U701
C701
C704
C705
L701
J701
J702
S701
ICT 52000
TRM 0006
CAP 17202
CAP 08402
IND 0832
CON 31525
CON 45021
SWT 0016
PCB 180
Description
IC, temperature sensor, SPI
TRIMMER CAPACITOR, 9-90pF
CAPACITOR 0.1uF, 50V, 10%
CAPACITOR 100pF, 50V, 10%
INDUCTOR, 0.1uH, 10%, 175mA, 0.80ohm
CONNECTOR, header, 0.1", 3-position
CONNECTOR, modular, jack, 8-8 R/A, shielded
SWITCH, 1-position, SPST
PRINTED CIRCUIT BOARD, FR4, 0.062"
Package
8-MSOP
THT
SMD 0805
SMD 0805
SMD 0805
SMD
SMD
Bill of Materials - ASY 180A
Circuit: Temperature Sensor (no DC filter)
Revision: 1.10
Modified: 11/13/08
Item
Designations
Qty
Bin #
U701
C702, C704
C703
C705
J702
ICT 52000
CAP 17202
CAP 11502
CAP 08402
CON 45021
PCB 180
Description
IC, temperture sensor, SPI
CAPACITOR 0.1uF, 50V, 10%
CAPACITOR 0.001uF (1000pF), 50V, 10%
CAPACITOR 100pF, 50V, 5%
CONNECTOR, modular, jack, 8-8 R/A, shielded
PRINTED CIRCUIT BOARD, FR4, 0.062"
Package
8-MSOP
SMD 0805
SMD 0805
SMD 0805
Bill of Materials - ASY180C
Circuit: Temperature Sensor (w/ DC Filter UHF)
Revision: 1.10
Modified: 11/13/08
Item
Designations
Qty
Bin #
U701
C701
C704
C705
L701
J701
J702
S701
ICT 52000
TRM 0006
CAP 17202
CAP 08402
IND 0831
CON 31525
CON 45021
SWT 0016
PCB 180
Description
IC, temperature sensor, SPI
TRIMMER CAPACITOR, 9-90pF
CAPACITOR 0.1uF, 50V, 10%
CAPACITOR 100pF, 50V, 10%
INDUCTOR, 0.01uH, 10%, 540mA, 180mohm
CONNECTOR, header, 0.1", 3-position
CONNECTOR, modular, jack, 8-8 R/A, shielded
SWITCH, 1-position, SPST
PRINTED CIRCUIT BOARD, FR4, 0.062"
Package
8-MSOP
THT
SMD 0805
SMD 0805
SMD 0805
SMD
SMD
Bill of Materials: ASY 206
Circuit: TxNET LP
Revision: 1.10
Modified:12/1/08
Item
Designations
Qty
Bin #
F601, F602, F603, F604
FUS 0801
J601, J603
CON 45020 Connector, 8-8 mod jack, shielded
J602
CON 21000 Connector, D-sub, 25 position, female, vertical, PCB mount
PCB
PCB 206
Description
Fuse, resettable, Ihold=0.14A, Itrip=0.34A, Vmax=60V
PCB, FR4, 0.062", red solder mask, white silk screen
Package
SMD
7188VSANF(THT)
THT
Insight System Schematics
The following pages contain the schematics for the Insight system.
Technalogix Ltd
VI-23
TAVD-500 Transmitter
User Interface Module
DC Supply Conditioning
Vin
J101A
L101
ETQ-P6F1R3LFA
F101
V1 Input
V1 Cond
TAC 58V
see table
SMBJ30A TV
SMBJ48A FM
J101B
D101
C101
100uF
63V
R101
2.7k TV
4.87k FM
R102
20
R103
20
D102
Green
SML-LX1206GW
L102
ETQ-P6F1R3LFA
F102
V2 Input
V2 Cond
TAC 58V
see table
SMBJ30A TV
SMBJ48A FM
J101C
D103
C102
100uF
63V
R104
2.7k TV
4.87k FM
D104
Green
SML-LX1206GW
R105
20
R106
20
L103
ETQ-P6F1R3LFA
F103
V3 Input
V3 Cond
TAC 58V
see table
SMBJ30A TV
SMBJ48A FM
J101D
D105
C103
100uF
63V
R107
2.7k TV
4.87k FM
D106
Green
SML-LX1206GW
R108
20
R109
20
L104
ETQ-P6F1R3LFA
F104
V4 Input
V4 Cond
TAC 58V
see table
SMBJ30A TV
SMBJ48A FM
J101E
D107
C104
100uF
63V
R110
2.7k TV
4.87k FM
D108
Green
SML-LX1206GW
R111
20
R112
20
L105
ETQ-P6F1R3LFA
F105
V5 Input
V5 Cond
TAC 58V
see table
SMBJ30A TV
SMBJ48A FM
D109
C105
100uF
63V
R113
2.7k TV
4.87k FM
D110
Green
SML-LX1206GW
R114
20
R115
20
F106
VgenCond
TAC 58V
tbd
SMBJ30A TV
SMBJ48A FM
D111
J101F
GND IN
Fuse Table
PA5-UHF
PA10-UHF
P50-UHF
P150-UHF
U60LD UHF
U200LD UHF
P350-FM
P750-FM
2A
3A
10 A
10 A/side
3A
7.5 A/side
15 A
15 A/side
PA25-VHF-L
PA25-VHF-H
P200-VHF-L
P200-VHF-H
P400-VHF-L
P400-VHF-H
4A
5A
15 A
15 A
15 A/side
10 A/side
A. Sivacoe, N. Hendrickson
User Interface Module
Rev
ID
1.03 (ii)
Insight Control System
Date: November 13, 2008 Page: 1 of 6
User Interface Module
Current Monitoring
L106
0.01uH
+3.3 Vdc
C107
0.01uF
C106
0.01uF
R117
0.012
V1 Cond
J102A
V1 Out
R118
0.012
U101
INA168
I1 Buff
R119
100k
C108
0.1uF
U106A
OPA2340UA
C109
0.1uF
C110
0.1uF
C111
0.1uF
C112
0.1uF
R120
0.012
V2 Cond
J102B
V2 Out
R121
0.012
U102
INA168
I2 Buff
R122
100k
C113
0.1uF
U106B
OPA2340UA
C114
0.1uF
C115
0.1uF
C116
0.1uF
L107
0.01uH
+3.3 Vdc
C118
0.01uF
C117
0.01uF
R123
0.012
V3 Cond
J102C
R124
0.012
U103
INA168
I3 Buff
R125
100k
C119
0.1uF
U107A
OPA2340UA
C120
0.1uF
C121
0.1uF
C122
0.1uF
R126
0.012
V4 Cond
C123
0.1uF
J102D
R127
0.012
V4 Out
U104
INA168
I4 Buff
R128
100k
C124
0.1uF
V3 Out
U107B
OPA2340UA
C125
0.1uF
C126
0.1uF
C127
0.1uF
A. Sivacoe, N. Hendrickson
User Interface Module
Rev
ID
1.03 (ii)
Insight Control System
Date: November 13, 2008 Page: 2 of 6
User Interface Module
Voltage/Current Monitoring
L108
0.01uH
R129
0.012
V5 Cond
J102E
V5 Out
R130
0.012
U105
INA168
I5 Buff
R131
100k
U108A
OPA2340UA
C130
0.1uF
C131
0.1uF
Vin
+3.3 Vdc
C128
0.01uF
C129
0.01uF
R133
3.3k
C134
0.1uF
R134
R132
37.4k - TV
68.1k - FM
C132
0.1uF
C133
0.1uF
V1 ADC
1k
U108B
OPA2340UA
C135
0.1uF
R135
1k
I1 Buff
I1 ADC
C136
0.1uF
R136
1k
I2 Buff
I2 ADC
C137
0.1uF
R137
1k
I3 Buff
I3 ADC
C138
0.1uF
R138
1k
I4 Buff
I4 ADC
C139
0.1uF
R139
1k
I5 Buff
I5 ADC
C140
0.1uF
Membrane Switch Inputs
+3 Vdc
R140 R141
10k 10k
R142 R143
1k
1k
J103D
MOCD211M
R144 R145
10k 10k
Pow-IN
Pow-uPC
J103A
Nav-IN
Nav-uPC
U109
+3 Vdc
R146 R147 R148 R149
10k 10k 300
1k
J103B
MOCD211M
R150 R151
10k 10k
Sel-uPC
Sel-IN
J103E
RESET
Res-IN
U110
J103C
GND
A. Sivacoe, N. Hendrickson
User Interface Module
Rev
ID
1.03 (ii)
Insight Control System
Date: November 13, 2008 Page: 3 of 6
User Interface Module
U111
MCP130-450
L109
0.01uH
+3.3 Vdc
C141
0.01uF
C142
0.01uF
Vcc Reset
RESET
GND
Microcontroller
TCK
TMS
TDI
TDO
C143
0.1uF
CAN CLK
I1 ADC
LED1
I2 ADC
Buzzer
I3 ADC
BkLtCtrl
I4 ADC
I5 ADC
Pin15LCD
J104
V1 ADC
LED A
C144
0.1uF
LED K
LCD D7
U112
P64
P63
P62
P61
P60
P59
P58
P57
P56
P55
P54
P53
P52
P51
P50
P49
LCD D6
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
C146
30pF
C145
tbd
LCD D4
LCD D3
LCD D2
LCD D1
LCD D0
LCD E
LCD R/*W
LCD RS
LCD Vo
P17
P18
P19
P20
P21
P22
P23
P24
P25
P26
P27
P28
P29
P30
P31
P32
C147
30pF
Y101
6.00MHZ
MSP430F133/5
LCD D5
P48
P47
P46
P45
P44
P43
P42
P41
P40
P39
P38
P37
P36
P35
P34
P33
LCD Vdd
LCD Vss
+5 Vdc
Pow-uPC
Pin3LCD
Nav-uPC
Sel-uPC
- DIP SWITCH 7,6,5 SET ID
- DIP SWITCH 2 SETS CALIBRATION MODE
- DIP SWITCH 1 ENABLES CAN BUS TERMINATION
S101
P1
P2
P3
P4
P5
P6
P7
SCK
SOMI
SIMO
CAN CS
71
P14
62
P13
53
P12
44
P11
35
P10
26 P9
17 P8
+3.3 Vdc
CANterm1
CANterm2
RN101
10k
A. Sivacoe, N. Hendrickson
User Interface Module
Rev
ID
1.03 (ii)
Insight Control System
Date: November 13, 2008 Page: 4 of 6
User Interface Module
J105D
+5Vdc
J106D
CAN and Programmer Interface
+5V-1
+5V-2
J105F
+3.3Vdc
+3.3V-1
J106F
+3.3V-2
J105E
J106E
L110
0.01uH
J106A
RESET
GND-1
GND-2
RESET-2
+3.3Vdc
J105H
C149
0.01uF
C148
0.01uF
J106H
U113
CAN CLK
P1
P2
P3
P4
P5
P6
P7
P8
P9
CANH-2
J105G
U114
P1
P2
P3
P4
CANH-1
CANL-1
J106G
P8
P7
P6
P5
CANL-2
SN65HV232
CANterm1
P18
P17
P16
P15
P14
P13
P12
P11
P10
R152
100
CANterm2
MCP2510
RESET
SCK
SIMO
SOMI
CAN CS
R153
100k
TDO
J107
TDI
+3.3Vdc
TMS
TCK
JTAG Header
A. Sivacoe, N. Hendrickson
User Interface Module
Rev
ID
1.03 (ii)
Insight Control System
Date: November 13, 2008 Page: 5 of 6
User Interface Module
Power Supplies
U115
LM2576S-5.0
F107
+5 Vdc
L111
100uH
Littlefuse 1812L
R154
tbd
C150
100uF
D114
30BQ060
P1
P2
P3
P4
P5
P6
P7
P8
Buzzer
BkLtCtrl
R156
10k
C151
1000uF
D113
Green
SML-LX1206GW
U116
LED1
VgenCond
P16
P15
P14
P13
P12
P11
P10
P9
D116
S1D-13
D115
+5V LED
R155
1k
RL101
G6L-1F 5Vdc
BZ101
R157
4.7
ULN2003
Pin15LCD
+5 Vdc
U117
LM1117MP-3.3
IN
C152
10uF
10V tantalum
F108
+3.3 Vdc
OUT
Littlefuse 1812L
C153
100uF
COM
R158
430
D117
+3.3V LED
U118
P1
P2
P3
P4
C154
100uF
P8
P7
P6
P5
Pin3LCD
LM2660M
S102
R159
10k 40%
C155
100uF
R160
1.4k
R161
27k
LM2576
C163
0.01uF
VgenCond
C156
22uF
C157
22uF
C158
22uF
L112
33uH
J108
FanOut
C161
0.1uF
R162
6.2k
C162
1uF
D118
DIODE
C159
22uF
C160
22uF
A. Sivacoe, N. Hendrickson
User Interface Module
Rev
ID
1.03 (ii)
Insight Control System
Date: November 13, 2008 Page: 6 of 6
Coupler Conditioning Module
Microcontroller
+3.3 Vdc
Vcc Reset
RESET
GND
U201
MCP130-450
TCK
TMS
TDI
TDO
C201
0.01uF
L202
0.01uH
L201
0.01uH
FWD-POW
C202
0.01uF
RFL-POW
C203
0.01uF
DRVR DIS
LED 1
CAN CLK
C204
0.1uF
C205
10uF
C206
33pF
Y201
6.00MHZ
P48 MCLK
P47
P46
P45
P44
P43
P42
P41
P40
P39
P38
P37
P36
P35
P34
P33
MSP430F149
P17
P18
P19
P20
P21
P2 2 P22
P23
P24
P25
P26
P27
P28
SIMO0 P29
SOMI0 P30
UCLK0 P31
P32
C207
33pF
DVcc P1
A3 P2
A4 P3
A5 P4
A6 P5
A7 P6
P7
Xin P8
Xout P9
P10
P11
P1 0 P12
P1 1 P13
P14
P15
P16
U202
- DIP SWITCH 3,2,1 SET ID
- DIP SWITCH 7 ENABLES CAN
TERMINATION
S201
DIP SW7
CANterm2
P64 AVcc
P63 DVss
P62 AVss
P61 A2
P60 A1
P59 A0
P58 Reset
P57 TCK
P56 TMS
P55 TDI
P54 TDO
P53
P52
P51
P50
P49
LED 2
CANterm1
RN201
10k
+3.3 Vdc
C209
0.01uF
L203
0.01uH
C208
0.01uF
DAC CS
SCK
+5 Vdc
SOMI
SIMO
ATEN-Vcc
J201
CAN CS
ATEN1
R201
SCK
R202
ATEN2
R203
SOMI
R204
ATEN3
R205
ATEN4
R206
DAC2 CS
ATEN5
SIMO
GROUND
PSU
R207
CAR DOWN
R208
CAR UP
J202
LED 3
TMP VCC
TMP SCK
TEMP
TMP SO
LED 4
TMP CS
TMP GND
VSWR
LED 5
CAR OFF
CAR ON
OVERDRV
SOFT RES
LED 6
A. Sivacoe
Coupler Conditioning
Rev
ID
1.10
Insight Control System
Date: November 13, 2008 Page: 1 of 4
Coupler Conditioning Module
CAN and Programmer Interface
+5Vdc
C210
0.01uF
C211
0.1uF
D201
+3.3Vdc
C212
0.01uF
L204
0.01uH
C213
0.1uF
D202
RESET
R209
+3.3Vdc
C214
0.01uF
C215
0.01uF
U203
D P1
GND P2
Vcc P3
R P4
U204
CAN CLK
P1
P2
P3
P4
P5
P6
P7
P8
P9
P8
P7 CANH
P6 CANL
P5
J203
+5V-1
J204
+5V-2
J203
+3.3V-1
J204
+3.3V-2
J203
GND-1
J204
GND-2
J203
RESET-1
J204
RESET-2
J203
CANH-1
J204
CANH-2
J203
CANL-1
J204
CANL-2
SN65HV232
CANterm1
P18
P17
P16
P15
P14
P13
P12
P11
P10
R210
100
CANterm2
MCP2510
RESET
SCK
SIMO
SOMI
CAN CS
TDO
JTAG
J205
TDI
+3.3Vdc
TMS
TCK
A. Sivacoe
Coupler Conditioning
Rev
ID
1.10
Insight Control System
Date: November 13, 2008 Page: 2 of 4
Coupler Conditioning Module
Coupler Input
+5Vdc
+3.3 Vdc
J206
FWD GND
J206
FWD+3.3
J206
FWD+5V
J206
FWD In
L205
FWD-POW
0.01uH
C216
0.01uF
D203
J207
RFL GND
J207
RFL+3.3
J207
RFL +5V
J207
RFL In
C217
0.01uF
L206
RFL-POW
0.01uH
C218
0.01uF
D204
C219
0.01uF
10
10
10
10
10
+3.3 Vdc
10
Interface
+5 Vdc
DRVR DIS
U205
D205
RN202 RN202 RN202 RN202 RN202 RN202
1k
1k
1k
1k
1k
1k
R211
1k
D206 D207 D208 D209 D210
R212
1k
L207
0.01uH
LED 1
LED 2
LED 3
LED 4
LED 5
LED 6
P1
P2
P3
P4
P5
P6
P7
P8
P16
P15
P14
P13
P12
P11
P10
P9
ULN2003
J202
C220
0.01uF
C221
0.01uF
D211
K201
R213
R214
A. Sivacoe
Coupler Conditioning
Rev
ID
1.10
Insight Control System
Date: November 13, 2008 Page: 3 of 4
DISABLE
RF Power Output
C222
0.01uF
L208
0.01uH
R215
2.15k
C223
0.01uF
+5 Vdc
R216
1k
SIMO
FWD-OUT
U206B
LM358
U207
1 3
SCK
10k
VR201
DAC CS
P1
P2
P3
P4
D212A
P8
P7
P6
P5
TLV5625
U208
LM4040-2.5
R217
2.15k
10k
VR202
RFL-OUT
1 2
U206A
LM358
D212B
+3.3 Vdc
Remote Access Port
MOCD211M
+5 Vdc
CAR OFF
CAR ON
10
10
10
10
MOCD211M
CAR UP
RN RN
205 205
10k 10k
10
10
U211
10
RN RN RN RN
203 203 204 204
10k 10k 1k 1k
10
10
10
CAR DOWN
RN203
10k
10
RN203
10k
10
10
PSU
10
J209
MOCD211M
TEMP
U212
RN RN
205 205
10k 10k
RN203
10k
RN204
1k
U209
RN203
10k
J208
RN204
1k
RN RN RN RN
203 203 204 204
10k 10k 1k 1k
10
U210
10
RN204
1k
10
10
RN204
1k
10
OVERDRV
10
MOCD211M
VSWR
MOCD211M
RFL-OUT
FWD-OUT
SOFT RES
10
10
10
RESET
U213
RN RN R
205 205 218 R219
1k
10k 10k 1k
RN
205
10k
A. Sivacoe
Coupler Conditioning
Rev
ID
1.10
Insight Control System
Date: November 13, 2008 Page: 4 of 4
RF Conditioning
Digital Attenuation
J301
RF 2
R301
CTL 1dB
U301
CTL 2dB
R302
J1
GND
GND
GND
GND
GND
GND
GND
GND
J2
R303
J302
RF OUT
N/C
CTL1
CTL2
CTL4
CTL8
CTL16
Vss
C2
C1
Vcc
CTL 4dB
CTL 8dB
CTL 16dB
C301
C302
C303
Opto-Isolation
J303
S301
Ext 5Vdc
C304
L301
J304
R304
D301
C305
D302
1dB in
2dB in
U302
J304
P1
P2
P3
P4
P8
P7
P6
P5
R305 R306
CTL 1dB
CTL 2dB
R307 R308
D303
D304
R309
R310
U303
8dB in
4dB in
J304
P1
P2
P3
P4
P8
P7
P6
P5
R311 R312
CTL 8dB
CTL 4dB
R313 R314
D305
D306
R315
R316
U304
16dB in
J304
P1
P2
P3
P4
P8
P7
P6
P5
CTL 16dB
R318
D307
R317
16dB in
J304
R319
A. Sivacoe
RF Conditioning
Rev
ID
1.12
Insight Control System
Date: November 4, 2008 Page: 1 of 1
C701
L701
J701
S701
+3.3Vdc
TMP Vcc
J702
TMP CS
J702
C702
U701
TMP SO
J702
TMP SCK
J702
TMP GND
J702
Disable
P1
P2
P3
P4
P8
P7
P6
P5
LM70CIMM
J702
J703
From CTRL
Disable
To amp pallet
C704
C703
C705
A. Sivacoe
Temperature Sensor Board
Rev
ID
1.10
Insight Control System
Date: June 4, 2007 Page: 1 of 1
PSUflag
J601
RFL samp
TEMPflag
FWD samp
VSWRflag
ODRVflag
ground
CAR on
J603
F601
F602
J602
13
12
11
10
CAR off
CAR up
+5 Vdc
CAR down
+3.3 Vdc
Soft RES
RESET
25
24
23
22
21
20
19
18
17
16
15
14
F603
F604
TxNET
Rev
ID
1.10 LP
Date: July 16, 2008 Page: 1 of 1
PSUflag
J601
RFL samp
TEMPflag
FWD samp
VSWRflag
ODRVflag
ground
CAR on
J603
CAR up
+5 Vdc
CAR down
+3.3 Vdc
Soft RES
RESET
J604
F602
J602
13
12
11
10
CAR off
IN 1
F601
F603
F604
J605
OUT 1
IN 2
OUT 2
IN 3
OUT 3
IN 4
OUT 4
IN 5
OUT 5
IN 6
OUT 6
IN 7
OUT 7
IN 8
OUT 8
OUT 1
IN 2
OUT 2
IN 3
OUT 3
IN 4
OUT 4
IN 5
OUT 5
IN 6
OUT 6
IN 7
OUT 7
IN 8
OUT 8
IN 1
J606
J607
OUT 1
IN 2
OUT 2
IN 3
OUT 3
IN 4
OUT 4
IN 5
OUT 5
IN 6
OUT 6
IN 7
OUT 7
IN 8
OUT 8
IN 1
J608
25
24
23
22
21
20
19
18
17
16
15
14
J609
TxNET
Rev
ID
1.10 HP
Date: July 16, 2008 Page: 1 of 1
Section VII – Mechanical Section
The heat sinks allow the amplifiers to operate at a cooler temperature and prevent overheating,
which helps the longevity of the entire system. Each heat sink has hollow fins, which help
dissipate the heat from the amplifiers faster than a conventional serrated or corrugated fin.
In addition to the cooling effects of the heat sinks, within the 500-watt power amplifier enclosure,
there are six fans that each provide 170 cubic feet per minute (CFM) of air flow (into zero static
pressure). There are three fans mounted at the front of the heat sink and three mounted at the
back end of the heat sink. The fans are mounted side-by-side to produce the best cooling for
the system and are operating in a push-pull configuration to assist with heat dissipation. The
fans are a 24Vdc variety, so there are series dropping resistors to drop the higher power supply
voltage down to a safe level.
Technalogix Ltd
VII-1
TAVD-500 Transmitter
Section VIII - Installation
This section contains installation recommendations, unpacking, inspection, and installation
instructions for the power amplifier. We are sure that you are chomping at the bit to install your new
system, so we recommend that you read the following sections very carefully.
Building Recommendations
The quality of the building is of great importance if you are to expect long life and continued
performance from the power amplifier. The building must be clean, dry, temperature controlled and
secure. Don’t forget to allow space in the building for any additional racks to house test equipment,
a workbench area, line regulating transformers, ladders, equipment and parts storage, first aid kit,
emergency generator if used, as well as heating and cooling devices that may be unique to your
installation. A sloping roof will tend to develop leaks less rapidly. The building should be well roofed
with good material. The cooling load will be lowered with reflective or light colored roofing material.
Technalogix Ltd.
VIII-1
TAVD-500 Transmitter
Heating and Cooling Requirements
The environment’s temperature will contribute greatly to the length of the power amplifier’s life.
Technalogix recommends that the building’s filtered air intake must have capacity for all air-flow in
the building plus an additional 20%. Keep the intake below the roofline to avoid intake of solar
heated air. Please ensure that the intake and exhaust areas are on the same side of the building to
avoid pressure differentials during windy conditions. Also, do not position intake near exhaust’s
preheated air. If air conditioning is required to cool the shelter, discuss the situation with a qualified
HVAC technician. Under average conditions, 12,000 BTUs will cool approximately 500 square feet
to a comfortable level.
The TAVD-5000 contains (3) DC ball bearing fans in each PA (push-pull configuration) and (2)
fans in each of the combiner/filter and power supply enclosure.
Technalogix Ltd.
VIII-2
TAVD-500 Transmitter
Electrical Service Recommendations
Technalogix recommends that a qualified, licensed local electrician be consulted for the required
electrical service. We suggest local electricians because:
• The personnel knows the local codes
• The personnel can be on site readily
• You are apt to get better overall support if you give what business you can to local suppliers
Technalogix recommends that proper AC line conditioning and surge suppression be provided on
the primary AC input to the power amplifier. All electrical service should be installed with your
national electrical code in your area, any applicable provincial or state codes, and good engineering
practice. Special consideration should be given to lightning protection of all systems in view of the
vulnerability of most transmitter or translator sites to lightning. Lightning arrestors are recommended
in the service entrance. Straight and short grounds are recommended. The electrical serviced must
be well grounded. Do not connect the unit to an open delta primary power supply, as voltage
fluctuations could harm the unit. Branch your circuits. Do not allow your lights, your workbench
plugs, and your transmitting or translating equipment to operate on one circuit breaker. Each
transmitter or translator should have its own circuit breaker, so a failure in one does not shut off the
whole installation.
Technalogix Ltd.
VIII-3
TAVD-500 Transmitter
Antenna and Tower Recommendations
Your preliminary engineering workgroup should establish your antenna and tower requirements,
both for receiving and transmitting antennas. Construction of sturdy, high quality antenna/tower
systems will pay off in terms of coverage of your service area, the overall quality and saleability of
your radiated signal, and reduced maintenance expenses. Technalogix provides complete turnkey
antenna systems if needed. If your site is serving as a translator, your receiving antenna should be
in line of sight to the originating station all year round. The foliage will change with season.
Transmitting antennas can enhance or seriously impair the transmitter/translator output.
The selection, routing, and length of coaxial cable are extremely important in the installation. If there
is a 3 dB line loss in the cable between your unit’s output and the transmitting antenna, a 1,000-watt
unit will only deliver 500 watts to the antenna. Buy the best cable you can obtain, route it via the
shortest way to the antenna, and keep it straight. Do not form it into sharp bends on its way. Do not
use any more cable fittings for the installation than absolutely necessary. All cautions here apply
equally to all coaxial cables in the system - input and output.
Pay attention to radial ice accumulation when designing the transmission system. It is not
uncommon for at least an inch of ice to build up on the tower and antenna. This in turn significantly
increases the weight, cross section, and wind loading of the system.
Attaching the transmission line to the tower is crucial to maintain a safe and reliable operation.
Nylon wire ties and electrical tape will breakdown in the sunlight and ultimately fail, creating a
potentially dangerous situation. It is important to use proper clamps and hoisting grips and also
ensure that the transmission line is grounded to the tower in several locations. When high currents
flow through the tower in the event of lightening strikes, some of that current will through the outer
conductors of the transmission lines. Due to the resistance difference between the steel tower and
copper transmission line, a significant voltage can be developed, often resulting in arcing between
the outer jacket and outer conductor, thus pitting the conductor.
Preventative maintenance is crucial in ensuring that safety is maintained. Specifically, check that
transmission line grounds are tight and are not missing any hardware. Frequently inspect support
clamps or spring hangers. Consider investing in an ice break, if you haven’t already done so, as
shards of falling ice can damage the transmission line – and if it is going to happen, it will happen at
an important time. Check the tower light photocells and conduit.
The better-known tower manufacturers offer complete technical and safety documentation with their
towers. Be sure that you have this information as it regards wind loading, guying, etc. The bestdesigned antenna system will function poorly if shortcuts and compromises are used during
installation. Follow the manufacturer’s instructions exactly, along with any engineering data
prepared for the site. Be absolutely safe and certain about this aspect as human lives may be at
stake.
Technalogix Ltd.
VIII-4
TAVD-500 Transmitter
Shelter Security
The FCC requires that the transmitter or translator be secure from entry or control by unauthorized
persons, and that any hazardous voltages or other dangers (including most tower bases) be
protected by locks or fences as necessary to protect personnel and prevent unauthorized tampering
or operation. Security of the building further implies that it be secure from wildlife. Use sturdy
construction materials, including sheet metal if necessary. Holes around conduit, cable, and other
similar entry points should be stuffed with steel wool and caulked to prevent entry of wildlife. Other
features of security for your shelter may include its location with respect to the prevailing wind
conditions. A location leeward of some natural topographical feature will prevent wind damage and
snowdrifts. Check the soil runoff conditions that may slow or hasten wind or water erosion and other
concerns that may be unique to your location.
Technalogix Ltd.
VIII-5
TAVD-500 Transmitter
Unpacking and Inspection
Check the outside of the container. Carefully open the container and remove the power amplifier.
Retain all packing material that can be reassembled in the event that the equipment must be
returned to the factory.
Exercise care in handling equipment during inspection to prevent damage
due to rough or careless handling.
Visually inspect the enclosure of the power amplifier for damage that may have occurred during
shipment. Check for evidence of water damage, bent or warped chassis, loose screws or nuts, or
extraneous packing material in connectors or fan failures. Inspect all connectors for bent connector
pins. If the equipment is damaged, a claim should be filed with the carrier once the extent of the
damage is assessed. Technalogix cannot stress too strongly the importance of immediate careful
inspection of the equipment and subsequent immediate filing of the necessary claims against the
carrier if necessary. If possible, inspect the equipment in the presence of the delivery person. If the
equipment is damaged, the carrier is your first area of recourse. If the equipment is damaged and
must be returned to the factory, phone for a return authorization. Claims for loss or damage may not
be withheld from any payment to Technalogix, nor may any payment due be withheld pending the
outcome thereof. Technalogix cannot guarantee the carrier’s performance.
Technalogix Ltd.
VIII-6
TAVD-500 Transmitter
Location and Function of Controls and Connectors (TAVD-500 Power Amplifier)
The following illustration depicts the location of the connectors when installing the 500-watt power
amplifier.
Technalogix Ltd.
VIII-7
TAVD-500 Transmitter
POWER -
Tactile button to turn carriers on and off.
NAVIGATE -
Tactile button to move between menu items, or to refresh the screen after it
has timed out.
SELECT-
Tactile button to select menu item, or to refresh the screen after it has timed
out.
RESET -
Tactile button to reset microcontroller in control board. Also clears existing
faults. The amplifier will come back on with the soft start feature.
RF IN –
RF input from modulator or processor. BNC connector, 50 ohm.
RF OUT –
500-watt (rms) RF output. Connects to combiner/filter enclosure. N
connector, 50 ohm.
REMOTE PORT -
Port to monitor and control the amplifier externally. See “ Monitor and
Control” section for pin-out. Power amplifier has fault alarms only and
filter/combiner has fault alarms and controls.
Technalogix Ltd.
VIII-8
TAVD-500 Transmitter
Location and Function of Controls and Connectors (Filter Enclosure)
The following illustration depicts the location of the connectors when installing the filter
enclosure.
Technalogix Ltd.
VIII-9
TAVD-500 Transmitter
RF IN -
RF inputs (500-watts each) from the power amplifier. N female connector,
50 ohm.
RF OUT –
500-watt (rms) RF output. Connects to inline wattmeter (not supplied) and
antenna. 7/16”DIN female connector, 50 ohm.
Technalogix Ltd.
VIII-10
TAVD-500 Transmitter
Initial Hook Up
1. Ensure that the antenna has been swept and has a return loss of greater than 20dB (VSWR
= 1.2:1). This should be done before connecting the antenna cable to the transmitter output.
2. Check that your video source is present.
3. Place the transmitter/translator in its permanent location near a receptacle supplying
required AC voltage.
DO NOT APPLY AC POWER AND TURN ON POWER TO THE
TRANSMITTER / TRANSLATOR AT THIS TIME SINCE THE RF OUTPUT
MUST BE PROPERLY LOADED BEFORE OPERATION.
4. Place an appropriate AC power line protector, conditioner, and/or surge suppressor across
the AC supply line.
5. Hook up the modulator or processor as shown in their respective manuals for a transmitter or
translator. Do not connect the modulated signal from the RF OUT on the modulator or
processor to RF IN on the power amplifiers at this time. Because of the characteristics of
transistor devices, the RF drive should not be connected to the power amplifier until after the
power supply and bias voltages are present and stable.
6. Ensure that modulator or processor RF output level is turned down as far as possible.
7. Hook up the PA out to the Filter in.
8. Connect the RF Output on the filter enclosure to the wattmeter directly (no cable in between)
and then the output of the inline wattmeter to the transmitting antenna cable.
9. Plug power supply into AC mains (220 Vac, single phase).
10. Leave the AC rocker switch to “off” position.
Technalogix Ltd.
VIII-11
TAVD-500 Transmitter
Section IX - Operating Procedure
Assuming the previous installation instructions have been completed and cautions noted, and the
TAVD-500 power amplifier is ready to receive a properly modulated video and audio signal, proceed
with the following steps to place the system in operation. The TAVD-500 power amplifier has been
factory aligned for channel frequency (per system specification), signal levels and optimum
performance.
IT IS HIGHLY RECOMMENDED THAT YOU RUN YOUR SYSTEM INTO A DUMMY LOAD
BEFORE INSTALLING TO MAKE SURE THERE ARE NO DAMAGES CAUSED IN SHIPPING AND
THE UNIT IS RUNNING PROPERLY
1. Do not apply RF drive signal to the power amplifier at this time.
2. Verify that all control and RF cables are tight and properly seated in or on the mating connector.
3. Plug the modulator or processor into AC mains.
4. With the PA output loaded, plug the 3U power supply enclosure into 220V AC mains.
5. Switch AC rocker switch to “ON” position.
6. Verify that the power amplifier fans are all on.
7. Ensure that the modulator/processor is turned on and set up according to its instructions.
Depress the POWER tactile button to turn the unit on.
8. The internal soft start circuitry will turn the bias voltages off until the power supply to the
amplifier pallets is fully stable. The message on the LCD indicates when the soft start is running.
Once complete, the Forward and Reflected Power and Power Supply readings will appear on
the LCD in the filter and power amplifier enclosures.
9. After the soft start is complete, apply the RF drive signal (which still should be turned down)
between the modulator or processor and the power amplifier RF In. This ensures that the RF
drive signal is applied only after the power supply is stable and the bias voltages are applied to
the amplifier.
Technalogix Ltd
IX-1
TAVD-500 Transmitter
10. The TAVD-500 LCDs show the user the present status of the amplifiers. Adjust RF output
power to desired level (see Important RF Power Notice in previous section). Verify that the FWD
Power reads 400 to 500 Watts on the PA enclosure. The output power level can be adjusted
using the modulator or processor’s RF output level adjust. Keep in mind that the system will
shut down should the forward RF output power level be exceeded.
11. Ideally, the RFL Power should read zero. However, should a high VSWR be detected, the
system will automatically shut down and cycle as previously described.
12. Verify that the power supply reads approximately 30 Volts DC (see supplied final inspection
sheet for factory settings of power supply levels) on the LCD of the power amplifier.
13. Look at the transmitted output using a suitable monitor. The picture and sound quality should be
clean and sharp. If the output picture and sound quality is unsatisfactory, check the input
signals, connections to the antenna system, antenna and transmission line VSWR, and the
physical condition of the antenna.
If reception problems are encountered, and the quality of transmission is satisfactory, the difficulty is
often with the receiving antenna or with obstructions in the path between the transmitter/translator
and receiver.
Technalogix Ltd
IX-2
TAVD-500 Transmitter
Section X – Maintenance and Troubleshooting
Periodic Maintenance
If your unit employs a filter on the air inlet for the fans, the filter should be cleaned every 30 days. If
the equipment is operated in a severe dust environment, the filters on the inlet fan may need to be
cleaned more regularly. Turn the system off and unplug all of the AC inlet cords. The filter can be
lifted off the fan and cleaned using an air compressor at low pressure. While the filter is out, clean
the fan blades themselves with a small brush. The fans themselves do not need lubrication.
The interior of the cabinets should be cleaned and inspected annually. Turn the system off and
unplug all of the AC inlet cords. Remove the top lid by unscrewing the 6-32 machine screws.
Use extreme caution when working near the AC input terminal. The power
amplifier and power supply store hazardous capacitances and voltages.
Using either compressed air or a brush with soft bristles, loosen accumulated dust and dirt and then
vacuum the interior of the cabinet. Complete a visual inspection of the interior, making sure there
are no loose connections or discolorations on any components from heat. Nothing inside the power
amplifier enclosure exceeds a temperature that is not comfortable to the touch under normal
operating conditions, so any signs of discoloration indicate potential damage.
All modular components inside the enclosure are attached to aluminium mounting plates for easy
removal and replacement. Ensure that plates are secured and the mounting hardware is tight.
Technalogix Ltd
X-1
TAVD-500 Transmitter
Troubleshooting
The first and most important aspect of troubleshooting anything is to be systematic. Note where
you have looked and what you found.
Look first for the obvious.
•
Make a physical inspection of the entire facility. Are all necessary connections properly made?
Do you see any signs of obvious damage within the equipment?
•
Is the AC power ‘ON’ to the site and the equipment? (Check fuses and circuit breakers if
necessary.)
•
Are all the switches in the correct operating position?
•
Is the input signal present?
•
Check LCD readings for presence of forward and reflected power and 31 V DC supply levels.
The above is an aid in determining the fault if some aspect of the system is not operating. The
following table deals with quality of operation:
Symptom
Horizontal bars in picture
(may roll either way
depending on phase)
Diagonal lines in picture
Technalogix Ltd
Possible
Fault
AC grounding / AC
interference
Interference
X-2
Correction
Install EMI/RFI filter in AC line
Ensure modulator/processor
and power amplifier share a
common ground
Install EMI/RFI filter in AC line
Determine source and
frequency of interfering signal
(spectrum analyzer may be
required)
TAVD-500 Transmitter
Symptom
High reflected power
Technalogix Ltd
Possible
Fault
Correction
Incorrect load
Ensure amplifier connected to
transmission line
Ensure
correct
antenna
impedance (50 ohms)
Check antenna tuning and
VSWR. Verify correct cable
for transmission line length
Check all cables for visible
damage (kinks, nicks or cuts)
Check all connectors for poor
connections, water or corrosion
Check alignment of antenna
Check for physical damage of
antenna, including ice build-up
X-3
TAVD-500 Transmitter
Thank you
for choosing
Technalogix Ltd.

---

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