Teledyne 200Eh Em Users Manual API 200EH/EM Operation

2015-02-03

• MODEL 200EH/EM NITROGEN OXIDES ANALYZER
• SAFETY MESSAGES
• TABLE OF CONTENTS
• LIST OF FIGURES
• LIST OF TABLES
• LIST OF APPENDICES
• 1. M200EH/EM DOCUMENTATION
  • 1.1. USING THIS MANUAL
• 2. SPECIFICATIONS, APPROVALS AND WARRANTY
  • 2.1. M200EH/EM OPERATING SPECIFICATIONS
  • 2.2. CE MARK COMPLIANCE
  • 2.3. WARRANTY
• 3. GETTING STARTED
  • 3.1. UNPACKING AND INITIAL SETUP
    • 3.1.1. M200EH/EM LAYOUT
    • 3.1.2. ELECTRICAL CONNECTIONS
    • 3.1.3. PNEUMATIC CONNECTIONS
  • 3.2. INITIAL OPERATION
    • 3.2.1. STARTUP
    • 3.2.2. WARM-UP
    • 3.2.3. WARNING MESSAGES
    • 3.2.4. FUNCTIONAL CHECK
  • 3.3. CALIBRATION
    • 3.3.1. BASIC NOX CALIBRATION PROCEDURE
    • 3.3.2. BASIC O2 SENSOR CALIBRATION PROCEDURE
    • 3.3.3. INTERFERENCES FOR NOX MEASUREMENTS
• 4. FREQUENTLY ASKED QUESTIONS & GLOSSARY
  • 4.1. FREQUENTLY ASKED QUESTIONS
  • 4.2. GLOSSARY
• 5. OPTIONAL HARDWARE AND SOFTWARE
  • 5.1. EXTERNAL PUMPS (OPT 10)
  • 5.2. RACK MOUNT KITS (OPTS 20-23)
  • 5.3. CARRYING STRAP HANDLE (OPT 29)
  • 5.4. CURRENT LOOP ANALOG OUTPUTS (OPT 41)
    • 5.4.1. CONVERTING CURRENT LOOP ANALOG OUTPUTS TO STANDARD VOLTAGE OUTPUTS.
  • 5.5. PARTICULATE FILTER KIT (OPT 42A)
  • 5.6. OZONE SUPPLY FILTER (OPT 49)
  • 5.7. CALIBRATION VALVE OPTIONS
    • 5.7.1. ZERO/SPAN VALVES (OPT 50)
    • 5.7.2. SECOND RANGE SPAN VALVE (OPT 52)
  • 5.8. OXYGEN SENSOR (OPT 65)
    • 5.8.1. THEORY OF OPERATION
    • 5.8.2. ZERO AIR SCRUBBER (OPT 64B)
    • 5.8.3. ZERO AIR SCRUBBER MAINTENANCE KIT (OPT 43)
    • 5.8.4. M200EH/EM EXPENDABLES KIT (OPT 42)
    • 5.8.5. M200EH/EM SPARE PARTS KIT (OPT 43)
  • 5.9. COMMUNICATION OPTIONS
    • 5.9.1. RS232 MODEM CABLES (OPTS 60 AND 60A)
    • 5.9.2. RS-232 MULTIDROP (OPT 62)
    • 5.9.3. ETHERNET (OPT 63)
  • 5.10. SAMPLE GAS CONDITIONERS (OPTS 86 & 88)
  • 5.11. ALARM RELAY OPTION (OPT 67)
  • 5.12. SPECIAL SOFTWARE FEATURES
    • 5.12.1. MAINTENANCE MODE SWITCH
    • 5.12.2. SECOND LANGUAGE SWITCH
    • 5.12.3. DILUTION RATIO OPTION
  • 5.13. ADDITIONAL MANUAL (OPT 70)
  • 5.14. EXTENDED WARRANTY (OPTS 92 & 93)
• 6. OPERATING INSTRUCTIONS
  • 6.1. OVERVIEW OF OPERATING MODES
  • 6.2. SAMPLE MODE
    • 6.2.1. TEST FUNCTIONS
    • 6.2.2. WARNING MESSAGES
  • 6.3. CALIBRATION MODE
    • 6.3.1. CALIBRATION FUNCTIONS
  • 6.4. SETUP MODE
  • 6.5. SETUP ( CFG: VIEWING THE ANALYZER’S CONFIGURATION INFORMATION
  • 6.6. SETUP ( ACAL: AUTOMATIC CALIBRATION
  • 6.7. SETUP ( DAS - USING THE DATA ACQUISITION SYSTEM (iDAS)
    • 6.7.1. IDAS STRUCTURE
    • 6.7.2. DEFAULT IDAS CHANNELS
    • 6.7.3. REMOTE IDAS CONFIGURATION
  • 6.8. SETUP ( RNGE: RANGE UNITS AND DILUTION CONFIGURATION
    • 6.8.1. RANGE UNITS
    • 6.8.2. DILUTION RATIO
  • 6.9. SETUP ( PASS: PASSWORD FEATURE
  • 6.10. SETUP ( CLK: SETTING THE INTERNAL TIME-OF-DAY CLOCK
  • 6.11. SETUP ( MORE ( COMM: SETTING UP THE ANALYSER’S COMMUNICATION PORTS
    • 6.11.1. ANALYZER ID
    • 6.11.2. COM PORT DEFAULT SETTINGS
    • 6.11.3. RS-232 COM PORT CABLE CONNECTIONS
    • 6.11.4. RS-485 CONFIGURATION OF COM2
    • 6.11.5. DTE AND DCE COMMUNICATION
    • 6.11.6. ETHERNET CARD CONFIGURATION
    • 6.11.7. MULTIDROP RS-232 SET UP
    • 6.11.8. COM PORT COMMUNICATION MODES
    • 6.11.9. COM PORT BAUD RATE
    • 6.11.10. COM PORT TESTING
  • 6.12. SETUP ( MORE ( VARS: INTERNAL VARIABLES (VARS)
    • 6.12.1. SETTING THE GAS MEASUREMENT MODE
  • 6.13. SETUP ( MORE ( DIAG: DIAGNOSTICS MENU
    • 6.13.1. ACCESSING THE DIAGNOSTIC FEATURES
    • 6.13.2. SIGNAL I/O
    • 6.13.3. ANALOG OUTPUT STEP TEST
    • 6.13.4. ANALOG OUTPUTS AND REPORTING RANGES
    • 6.13.5. ANALOG I/O CONFIGURATION
    • 6.13.6. ANALOG OUTPUT CALIBRATION
    • 6.13.7. OTHER DIAG MENU FUNCTIONS
  • 6.14. SETUP – ALRM: USING THE OPTIONAL GAS CONCENTRATION ALARMS (OPT 67)
  • 6.15. REMOTE OPERATION OF THE ANALYZER
    • 6.15.1. REMOTE OPERATION USING THE EXTERNAL DIGITAL I/O
    • 6.15.2. REMOTE OPERATION USING THE EXTERNAL SERIAL I/O
    • 6.15.3. ADDITIONAL COMMUNICATIONS DOCUMENTATION
    • 6.15.4. USING THE M200EH/EM WITH A HESSEN PROTOCOL NETWORK
• 7. CALIBRATION PROCEDURES
  • 7.1. CALIBRATION PREPARATIONS
    • 7.1.1. REQUIRED EQUIPMENT, SUPPLIES, AND EXPENDABLES
    • 7.1.2. ZERO AIR
    • 7.1.3. SPAN CALIBRATION GAS STANDARDS & TRACEABILITY
    • 7.1.4. DATA RECORDING DEVICES
    • 7.1.5. NO2 CONVERSION EFFICIENCY
  • 7.2. MANUAL CALIBRATION
  • 7.3. CALIBRATION CHECKS
  • 7.4. MANUAL CALIBRATION WITH ZERO/SPAN VALVES
  • 7.5. CALIBRATION CHECKS WITH ZERO/SPAN VALVES
  • 7.6. CALIBRATION WITH REMOTE CONTACT CLOSURES
  • 7.7. AUTOMATIC CALIBRATION (AUTOCAL)
  • 7.8. CALIBRATION QUALITY ANALYSIS
• 8. EPA PROTOCOL CALIBRATION
• 9. INSTRUMENT MAINTENANCE
  • 9.1. MAINTENANCE SCHEDULE
  • 9.2. PREDICTIVE DIAGNOSTICS
  • 9.3. MAINTENANCE PROCEDURES
    • 9.3.1. CHANGING THE SAMPLE PARTICULATE FILTER
    • 9.3.2. CHANGING THE O3 DRYER PARTICULATE FILTER
    • 9.3.3. MAINTAINING THE EXTERNAL SAMPLE PUMP
    • 9.3.4. CHANGING THE PUMP AND IZS DUST FILTERS
    • 9.3.5. CHANGING THE EXTERNAL ZERO AIR SCRUBBER
    • 9.3.6. CHANGING THE NO2 CONVERTER
    • 9.3.7. CLEANING THE REACTION CELL
    • 9.3.8. CHANGING CRITICAL FLOW ORIFICES
    • 9.3.9. CHECKING FOR LIGHT LEAKS
• 10. THEORY OF OPERATION
  • 10.1. MEASUREMENT PRINCIPLE
    • 10.1.1. CHEMILUMINESCENCE
    • 10.1.2. NOX AND NO2 DETERMINATION
  • 10.2. CHEMILUMINESCENCE DETECTION
    • 10.2.1. THE PHOTO MULTIPLIER TUBE
    • 10.2.2. OPTICAL FILTER
    • 10.2.3. AUTO ZERO
    • 10.2.4. MEASUREMENT INTERFERENCES
  • 10.3. PNEUMATIC OPERATION
    • 10.3.1. PUMP AND EXHAUST MANIFOLD
    • 10.3.2. SAMPLE GAS FLOW
    • 10.3.3. FLOW RATE CONTROL - CRITICAL FLOW ORIFICES
    • 10.3.4. SAMPLE PARTICULATE FILTER
    • 10.3.5. OZONE GAS AIR FLOW
    • 10.3.6. O3 GENERATOR
    • 10.3.7. PERMA PURE® DRYER
    • 10.3.8. OZONE SUPPLY AIR FILTER
    • 10.3.9. OZONE SCRUBBER
    • 10.3.10. PNEUMATIC SENSORS
    • 10.3.11. DILUTION MANIFOLD
  • 10.4. ELECTRONIC OPERATION
    • 10.4.1. CPU
    • 10.4.2. SENSOR MODULE, REACTION CELL
    • 10.4.3. PHOTO MULTIPLIER TUBE (PMT)
    • 10.4.4. PMT COOLING SYSTEM.
    • 10.4.5. PMT PREAMPLIFIER
    • 10.4.6. PNEUMATIC SENSOR BOARD
    • 10.4.7. RELAY BOARD
    • 10.4.8. STATUS LEDS & WATCH DOG CIRCUITRY
    • 10.4.9. MOTHERBOARD
    • 10.4.10. ANALOG OUTPUTS
    • 10.4.11. EXTERNAL DIGITAL I/O
    • 10.4.12. I2C DATA BUS
    • 10.4.13. POWER-UP CIRCUIT
  • 10.5. POWER DISTRIBUTION &CIRCUIT BREAKER
  • 10.6. COMMUNICATIONS INTERFACE
    • 10.6.1. FRONT PANEL INTERFACE
  • 10.7. SOFTWARE OPERATION
    • 10.7.1. ADAPTIVE FILTER
    • 10.7.2. CALIBRATION - SLOPE AND OFFSET
    • 10.7.3. TEMPERATURE/PRESSURE COMPENSATION (TPC)
    • 10.7.4. NO2 CONVERTER EFFICIENCY COMPENSATION
    • 10.7.5. INTERNAL DATA ACQUISITION SYSTEM (IDAS)
• 11. TROUBLESHOOTING & REPAIR
  • 11.1. GENERAL TROUBLESHOOTING
    • 11.1.1. WARNING MESSAGES
    • 11.1.2. FAULT DIAGNOSIS WITH TEST FUNCTIONS
    • 11.1.3. USING THE DIAGNOSTIC SIGNAL I/O FUNCTION
    • 11.1.4. STATUS LED’S
  • 11.2. GAS FLOW PROBLEMS
    • 11.2.1. M200EH INTERNAL GAS FLOW DIAGRAMS
    • 11.2.2. M200EM INTERNAL GAS FLOW DIAGRAMS
    • 11.2.3. ZERO OR LOW FLOW PROBLEMS
    • 11.2.4. HIGH FLOW
    • 11.2.5. SAMPLE FLOW IS ZERO OR LOW BUT ANALYZER REPORTS CORRECT FLOW
  • 11.3. CALIBRATION PROBLEMS
    • 11.3.1. NEGATIVE CONCENTRATIONS
    • 11.3.2. NO RESPONSE
    • 11.3.3. UNSTABLE ZERO AND SPAN
    • 11.3.4. INABILITY TO SPAN - NO SPAN KEY
    • 11.3.5. INABILITY TO ZERO - NO ZERO KEY
    • 11.3.6. NON-LINEAR RESPONSE
    • 11.3.7. DISCREPANCY BETWEEN ANALOG OUTPUT AND DISPLAY
    • 11.3.8. DISCREPANCY BETWEEN NO AND NOX SLOPES
  • 11.4. OTHER PERFORMANCE PROBLEMS
    • 11.4.1. EXCESSIVE NOISE
    • 11.4.2. SLOW RESPONSE
    • 11.4.3. AUTO-ZERO WARNINGS
  • 11.5. SUBSYSTEM CHECKOUT
    • 11.5.1. SIMPLE VACUUM LEAK AND PUMP CHECK
    • 11.5.2. DETAILED PRESSURE LEAK CHECK
    • 11.5.3. PERFORMING A SAMPLE FLOW CHECK
    • 11.5.4. AC POWER CONFIGURATION
    • 11.5.5. DC POWER SUPPLY TEST POINTS
    • 11.5.6. I2C BUS
    • 11.5.7. KEYBOARD / DISPLAY INTERFACE
    • 11.5.8. GENREAL RELAY BOARD DIAGNOSTIC
    • 11.5.9. MOTHERBOARD
    • 11.5.10. CPU
    • 11.5.11. RS-232 COMMUNICATION
    • 11.5.12. PMT SENSOR
    • 11.5.13. PMT PREAMPLIFIER BOARD
    • 11.5.14. HIGH VOLTAGE POWER SUPPLY
    • 11.5.15. PNEUMATIC SENSOR ASSEMBLY
    • 11.5.16. NO2 CONVERTER
    • 11.5.17. O3 GENERATOR
    • 11.5.18. BOX TEMPERATURE
    • 11.5.19. PMT TEMPERATURE
  • 11.6. REPAIR PROCEDURES
    • 11.6.1. DISK-ON-CHIP REPLACEMENT
    • 11.6.2. FLASH CHIP REPLACEMENT OR UPGRADE
    • 11.6.3. O3 GENERATOR REPLACEMENT
    • 11.6.4. SAMPLE AND OZONE DRYER REPLACEMENT
    • 11.6.5. PMT SENSOR HARDWARE CALIBRATION
    • 11.6.6. REPLACING THE PMT, HVPS OR TEC
  • 11.7. REMOVING / REPLACING THE RELAY PCA FROM THE INSTRUMENT
  • 11.8. TECHNICAL ASSISTANCE
• 12. A PRIMER ON ELECTRO-STATIC DISCHARGE
  • 12.1. HOW STATIC CHARGES ARE CREATED
  • 12.2. HOW ELECTRO-STATIC CHARGES CAUSE DAMAGE
  • 12.3. COMMON MYTHS ABOUT ESD DAMAGE
  • 12.4. BASIC PRINCIPLES OF STATIC CONTROL
• 03_Addendum-ref-06116, M300EM-EH, 3-Port RCell.pdf
  • 1. PREFACE
  • 2. CHANGES AND UPDATES
    • 2.1. OZONE DESTRUCT
    • 2.2. THREE PORT REACTION CELL
• 04_M200EH-EM Manual - Appendix A_Ref-05147.pdf
  • APPENDIX A - Version Specific Software Documentation
    • APPENDIX A-1: M200EH/EM Software Menu Trees, Revision F.0
    • APPENDIX A-2: Setup Variables For Serial I/O, Revision F.0
    • APPENDIX A-3: Warnings and Test Functions, Revision F.0
    • APPENDIX A-4: M200EH/EM Signal I/O Definitions, Revision F.0
    • APPENDIX A-5: M200EH/EM iDAS Functions, Revision F.0
    • APPENDIX A-6: Terminal Command Designators, Revision F.0
• 05_M200EH-EM Manual - Appendix B-Assembled_Ref-05148D.pdf
  • 06_M200EH Spare Parts List_Ref-05480S.pdf
    • M200EH Spare Parts List
  • 07_M200EH RSSL_Ref-04416N.pdf
    • M200EH Recom Spares Stkng Levl
  • 08_M200EM Spare Parts List_Ref-05483S.pdf
    • M200EM Spare Parts List
  • 09_M200EM RSSL_Ref-04415N.pdf
    • M200EM Recom Spares Stkng Levl
  • 10_M200E-EM-EH Expendables Kit_Ref04715.pdf
    • Expendable Kit
• 07_M200EH-EM Manual - Appendix D-Cvr-and-Schem_Ref-05150D.pdf
  • APPENDIX D: Diagrams and Schematics
  • M200E_Interconnect-List_Ref-04496D.pdf
    • Sheet1
  • 04521 - M200EH-EM Schem.pdf
    • APPENDIX D: Diagrams and Schematics
      • 04504 Document, M200EH/EM Electronic Interconnect Diagram
      • 04496 Document, M200EH/EM Electronic Interconnect Listing
      • 01669 PCA 016680300, Ozone generator board
      • 01840 PCA Thermo-electric cooler board
      • 03632 PCA 03631, 0-20mA Driver
      • 03956 PCA 039550200, Relay Board
      • 05703 PCA 05702, Motherboard, E-series, Gen 4
      • 04259 PCA 04258, Keyboard & Display Driver
      • 04354 PCA 04003, Pressure/Flow Transducer Interface
      • 04395 PCA 4394, Ethernet board (optional equipment)
      • 04181 PCA 041800200, PMT pre-amplifier board
      • 04468 PCA, 04467, Analog Output E-Series
• 03_Addendum-ref-06116, M300EM-EH, 3-Port RCell.pdf
  • 1. PREFACE
  • 2. CHANGES AND UPDATES
    • 2.1. OZONE DESTRUCT
    • 2.2. THREE PORT REACTION CELL