Teledyne T101 Users Manual

2015-02-03

• 1. INTRODUCTION
  • 1.1. FEATURES
  • 1.2. OPTIONS
• 2. SPECIFICATIONS AND APPROVALS
  • 2.1. SPECIFICATIONS
  • 2.2. APPROVALS AND CERTIFICATIONS
    • 2.2.1. SAFETY
    • 2.2.2. EMC
    • 2.2.3. OTHER TYPE CERTIFICATIONS
• 3. GETTING STARTED
  • 3.1. UNPACKING AND INITIAL SETUP
  • 3.2. INSTRUMENT LAYOUT
    • 3.2.1. FRONT PANEL
    • 3.2.2. REAR PANEL
    • 3.2.3. INTERNAL CHASSIS LAYOUT
  • 3.3. ELECTRICAL CONNECTIONS
    • 3.3.1. ANALOG INPUTS (OPTION 64) CONNECTIONS
    • 3.3.2. CONNECTING THE ANALOG OUTPUTS
    • 3.3.3. CONNECTING THE STATUS OUTPUTS
    • 3.3.4. CONNECTING THE CONTROL INPUTS
    • 3.3.5. CONNECTING THE COMMUNICATIONS PORTS
  • 3.4. PNEUMATIC CONNECTIONS
  • 3.5. STARTUP, FUNCTIONAL CHECKS, AND INITIAL CALIBRATION
    • 3.5.1. STARTUP
    • 3.5.2. WARM-UP
    • 3.5.3. WARNING MESSAGES
    • 3.5.4. FUNCTIONAL CHECK
  • 3.6. INITIAL CALIBRATION
    • 3.6.1. BASIC CALIBRATION PROCEDURE
    • 3.6.2. INTERFERENCES FOR H2S MEASUREMENTS
• 4. OPERATING INSTRUCTIONS
  • 4.1. OVERVIEW OF OPERATING MODES
  • 4.2. SAMPLE MODE
    • 4.2.1. TEST FUNCTIONS
    • 4.2.2. WARNING MESSAGES
  • 4.3. CALIBRATION MODE
    • 4.3.1. CALIBRATION PASSWORD SECURITY
  • 4.4. SETUP MODE
    • 4.4.1. SETUP – CFG: VIEWING THE ANALYZER’S CONFIGURATION INFORMATION
    • 4.4.2. SETUP – ACAL: AUTO CALIBRATION
    • 4.4.3. SETUP – DAS: DATA ACQUISITION
    • 4.4.4. SETUP – RANGE: ANALOG OUTPUT REPORTING RANGE CONFIGURATION
    • 4.4.5. SETUP – PASS: PASSWORD PROTECTION
    • 4.4.6. SETUP – CLK: SETTING THE INTERNAL TIME-OF-DAY CLOCK
  • 4.5. SETUP – VARS: USING THE INTERNAL VARIABLES
    • 4.5.1. SETTING THE GAS MEASUREMENT MODE
  • 4.6. SETUP – DIAG: USING THE DIAGNOSTICS FUNCTIONS
    • 4.6.1. SIGNAL I/O
    • 4.6.2. ANALOG OUTPUT STEP TEST
    • 4.6.3. ANALOG I/O CONFIGURATION
    • 4.6.4. OPTIC TEST
    • 4.6.5. ELECTRICAL TEST
    • 4.6.6. LAMP CALIBRATION
    • 4.6.7. PRESSURE CALIBRATION
    • 4.6.8. FLOW CALIBRATION
    • 4.6.9. TEST CHANNEL OUTPUT
  • 4.7. SETUP – COMM: SETTING UP THE ANALYSER’S COMMUNICATION PORTS
    • 4.7.1. INSTRUMENT ID
    • 4.7.2. COM PORT DEFAULT SETTINGS
    • 4.7.3. RS-232 COM PORT CABLE CONNECTIONS
    • 4.7.4. RS-485 CONFIGURATION
    • 4.7.5. DTE AND DCE COMMUNICATION
    • 4.7.6. ETHERNET CONFIGURATION
    • 4.7.7. USB CONFIGURATION
    • 4.7.8. MULTIDROP RS-232 SET UP
    • 4.7.9. MODBUS SET UP
    • 4.7.10. COM PORT COMMUNICATION MODES
    • 4.7.11. COM PORT BAUD RATE
    • 4.7.12. COM PORT TESTING
  • 4.8. USING THE DATA ACQUISITION SYSTEM (DAS )
    • 4.8.1. DAS STRUCTURE
    • 4.8.2. DEFAULT DAS CHANNELS
    • 4.8.3. REMOTE DAS CONFIGURATION
• 5. REMOTE OPERATION
  • 5.1.1. REMOTE OPERATION USING THE EXTERNAL DIGITAL I/O
  • 5.1.2. REMOTE OPERATION USING THE EXTERNAL SERIAL I/O
  • 5.1.3. ADDITIONAL COMMUNICATIONS DOCUMENTATION
  • 5.1.4. USING THE T101 WITH A HESSEN PROTOCOL NETWORK
• 6. CALIBRATION PROCEDURES
  • 6.1. CALIBRATION PREPARATIONS
    • 6.1.1. REQUIRED EQUIPMENT, SUPPLIES, AND EXPENDABLES
    • 6.1.2. ZERO AIR
    • 6.1.3. GAS STANDARDS
    • 6.1.4. PERMEATION TUBES
    • 6.1.5. CALIBRATION GAS TRACEABILITY
    • 6.1.6. DATA RECORDING DEVICES
  • 6.2. MANUAL CALIBRATION
  • 6.3. MANUAL CALIBRATION CHECKS
  • 6.4. MANUAL CALIBRATION WITH ZERO/SPAN VALVES
  • 6.5. MANUAL CALIBRATION WITH IZS OPTION
  • 6.6. MANUAL CALIBRATION CHECKS WITH IZS OR ZERO/SPAN VALVES
  • 6.7. MANUAL CALIBRATION IN INDEPENDENT OR AUTO REPORTING RANGE MODES
    • 6.7.1. CALIBRATION WITH REMOTE CONTACT CLOSURES
  • 6.8. MANUAL CALIBRATION IN MULTIGAS MEASUREMENT MODE
  • 6.9. AUTOMATIC CALIBRATION/CHECKS (AUTOCAL)
    • 6.9.1. AUTOCAL OF INSTRUMENTS IN INDEPENDENT OR AUTO REPORTING RANGE MODES
    • 6.9.2. AUTOCAL OF INSTRUMENTS IN MULTIGAS MEASUREMENT MODE
  • 6.10. CALIBRATION QUALITY
• 7. EPA PROTOCOL CALIBRATION
  • 7.1. CALIBRATION REQUIREMENTS
    • 7.1.1. CALIBRATION OF EQUIPMENT
    • 7.1.2. DATA RECORDING DEVICE
    • 7.1.3. RECOMMENDED STANDARDS FOR ESTABLISHING TRACEABILITY
    • 7.1.4. EPA CALIBRATION USING PERMEATION TUBES
    • 7.1.5. CALIBRATION FREQUENCY
    • 7.1.6. RECORD KEEPING
    • 7.1.7. SUMMARY OF QUALITY ASSURANCE CHECKS
  • 7.2. LEVEL 1 CALIBRATIONS VERSUS LEVEL 2 CHECKS
  • 7.3. ZERO AND SPAN CHECKS
    • 7.3.1. ZERO/SPAN CHECK PROCEDURES
  • 7.4. PRECISIONS CALIBRATION PROCEDURES AND CHECKS
    • 7.4.1. PRECISION CALIBRATION
    • 7.4.2. PRECISION CHECK
  • 7.5. DYNAMIC MULTIPOINT SPAN CALIBRATION
  • 7.6. SPECIAL CALIBRATION REQUIREMENTS FOR INDEPENDENT RANGE OR AUTO RANGE
  • 7.7. REFERENCES
• 8. INSTRUMENT MAINTENANCE
  • 8.1. MAINTENANCE SCHEDULE
  • 8.2. PREDICTIVE DIAGNOSTICS
  • 8.3. MAINTENANCE PROCEDURES
    • 8.3.1. CHANGING THE SAMPLE PARTICULATE FILTER
    • 8.3.2. CHANGING THE IZS PERMEATION TUBE
    • 8.3.3. MAINTAINING THE SO2 SCRUBBER
    • 8.3.4. CHANGING THE EXTERNAL ZERO AIR SCRUBBER
    • 8.3.5. MAINTAINING THE H2S ( SO2 CONVERTER
    • 8.3.6. CHECKING FOR LIGHT LEAKS
    • 8.3.7. CHANGING THE CRITICAL FLOW ORIFICE
• 9. TROUBLESHOOTING & SERVICE
  • 9.1. GENERAL TROUBLESHOOTING
    • 9.1.1. FAULT DIAGNOSIS WITH WARNING MESSAGES
    • 9.1.2. FAULT DIAGNOSIS WITH TEST FUNCTIONS
    • 9.1.3. USING THE DIAGNOSTIC SIGNAL I/O FUNCTION
    • 9.1.4. STATUS LEDS
  • 9.2. GAS FLOW PROBLEMS
    • 9.2.1. ZERO OR LOW SAMPLE FLOW
    • 9.2.2. HIGH FLOW
  • 9.3. CALIBRATION PROBLEMS
    • 9.3.1. NEGATIVE CONCENTRATIONS
    • 9.3.2. NO RESPONSE
    • 9.3.3. UNSTABLE ZERO AND SPAN
    • 9.3.4. INABILITY TO SPAN - NO SPAN BUTTON
    • 9.3.5. INABILITY TO ZERO - NO ZERO BUTTON
    • 9.3.6. NON-LINEAR RESPONSE
    • 9.3.7. DISCREPANCY BETWEEN ANALOG OUTPUT AND DISPLAY
  • 9.4. OTHER PERFORMANCE PROBLEMS
    • 9.4.1. EXCESSIVE NOISE
    • 9.4.2. SLOW RESPONSE
    • 9.4.3. THE ANALYZER DOESN’T APPEAR ON THE LAN OR INTERNET
  • 9.5. SUBSYSTEM CHECKOUT
    • 9.5.1. DETAILED PRESSURE LEAK CHECK
    • 9.5.2. PERFORMING A SAMPLE FLOW CHECK
    • 9.5.3. AC POWER CONFIGURATION
    • 9.5.4. DC POWER SUPPLY
    • 9.5.5. I2C BUS
    • 9.5.6. TOUCHSCREEN INTERFACE
    • 9.5.7. LCD DISPLAY MODULE
    • 9.5.8. RELAY BOARD
    • 9.5.9. MOTHERBOARD
    • 9.5.10. CPU
    • 9.5.11. RS-232 COMMUNICATION
    • 9.5.12. PMT SENSOR
    • 9.5.13. PMT PREAMPLIFIER BOARD
    • 9.5.14. PMT TEMPERATURE CONTROL PCA
    • 9.5.15. HIGH VOLTAGE POWER SUPPLY
    • 9.5.16. PNEUMATIC SENSOR ASSEMBLY
    • 9.5.17. IZS OPTION
    • 9.5.18. BOX TEMPERATURE
    • 9.5.19. PMT TEMPERATURE
  • 9.6. REPAIR PROCEDURES
    • 9.6.1. DISK-ON-MODULE REPLACEMENT
    • 9.6.2. ADJUSTING THE UV LAMP (PEAKING THE LAMP)
    • 9.6.3. REPLACING THE UV LAMP
    • 9.6.4. FACTORY CAL (PMT SENSOR, HARDWARE CALIBRATION)
  • 9.7. FREQUENTLY ASKED QUESTIONS (FAQS)
  • 9.8. TECHNICAL ASSISTANCE
• 10. PRINCIPLES OF OPERATION
  • 10.1. MEASUREMENT PRINCIPLE
    • 10.1.1. H2S CONVERSION
    • 10.1.2. SO2 ULTRAVIOLET FLUORESCENCE
  • 10.2. THE UV LIGHT PATH
    • 10.2.1. UV SOURCE LAMP
    • 10.2.2. THE REFERENCE DETECTOR
    • 10.2.3. THE PMT
    • 10.2.4. OPTICAL FILTERS
    • 10.2.5. OPTICAL LENSES
    • 10.2.6. MEASUREMENT INTERFERENCES
  • 10.3. PNEUMATIC OPERATION
    • 10.3.1. SAMPLE GAS FLOW
    • 10.3.2. MULTIGAS MEASUREMENT & H2S ( SO2 SWITCHING VALVE.
    • 10.3.3. FLOW RATE CONTROL
    • 10.3.4. SAMPLE PARTICULATE FILTER
    • 10.3.5. HYDROCARBON SCRUBBER (KICKER)
    • 10.3.6. SO2 SCRUBBER
    • 10.3.7. PNEUMATIC SENSORS
  • 10.4. ELECTRONIC OPERATION
    • 10.4.1. CPU
    • 10.4.2. SENSOR MODULE & SAMPLE CHAMBER
    • 10.4.3. SAMPLE CHAMBER HEATING CIRCUIT
    • 10.4.4. PHOTO MULTIPLIER TUBE (PMT)
    • 10.4.5. PMT COOLING SYSTEM
    • 10.4.6. PMT PREAMPLIFIER
    • 10.4.7. PNEUMATIC SENSOR BOARD
    • 10.4.8. RELAY BOARD
    • 10.4.9. STATUS LEDS & WATCH DOG CIRCUITRY
    • 10.4.10. MOTHERBOARD
    • 10.4.11. ANALOG OUTPUTS
    • 10.4.12. EXTERNAL DIGITAL I/O
    • 10.4.13. I2C DATA BUS
    • 10.4.14. POWER UP CIRCUIT
  • 10.5. POWER SUPPLY/ CIRCUIT BREAKER
  • 10.6. FRONT PANEL/DISPLAY INTERFACE
    • 10.6.1. LVDS TRANSMITTER BOARD
    • 10.6.2. FRONT PANEL INTERFACE PCA
  • 10.7. SOFTWARE OPERATION
    • 10.7.1. ADAPTIVE FILTER
    • 10.7.2. CALIBRATION - SLOPE AND OFFSET
    • 10.7.3. TEMPERATURE AND PRESSURE COMPENSATION (TPC) FEATURE
    • 10.7.4. INTERNAL DATA ACQUISITION SYSTEM (DAS )
• 11. A PRIMER ON ELECTRO-STATIC DISCHARGE
  • 11.1. HOW STATIC CHARGES ARE CREATED
  • 11.2. HOW ELECTRO-STATIC CHARGES CAUSE DAMAGE
  • 11.3. COMMON MYTHS ABOUT ESD DAMAGE
  • 11.4. BASIC PRINCIPLES OF STATIC CONTROL
    • 11.4.1. GENERAL RULES
    • 11.4.2. BASIC ANTI-ESD PROCEDURES FOR ANALYZER REPAIR AND MAINTENANCE