Telemotive Controls E13653-JLTX Industrial Crane Remote Control User Manual 10KM12 24
Telemotive Industrial Controls Industrial Crane Remote Control 10KM12 24
Manual
Table of Contents Section 1 - Service Information Heading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1. Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Section 2 - Radio Controlled Crane Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-2. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-3. Persons Authorized To Operate Radio Controlled Cranes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-4. Training Checklist For Crane Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-5. Operating Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-6. Transmitter Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-7. Operating The Crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2-8. Boarding The Crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 2-9. Crane Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 2-10. Using The Crane As a Work Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 2-11. Condition Of The Radio Controlled Crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 2-12. Battery Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Section 3 - General System Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-1. General System Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-2. Transmitter Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-3. Receiver Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-4. System Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-5. Time Multiplex Shared (TMS) System Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Section 4 - Installation Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-1. Pre-Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-2. Receiver Unit Mounting Location Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-3. Line Input Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-4. EZ Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-5. Receiver Unit Cabinet Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-6. Receiver Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-7. Special Receiver Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 4-7.1. Master Control Relay (MCR) Enable (S1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 4-7.2. Auxiliary Functions General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 4-7.3. System Functions Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 4-7.4. Auto Alarm and EMS Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 4-7.4.1. Auto Alarm (S2-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 4-7.4.1.1. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 4-7.4.1.2. To Enable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 4-7.4.2. Emergency Stop (EMS) Alarm (S2-2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 4-7.4.2.1. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 4-7.4.2.2. To Enable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 4-7.5. Master Control Relay (MCR) Monitoring Disable (S2-3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 4-7.6. Auxiliary Function Relay Latching. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 4-7.7. Time Out Timer Enable (S3-2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 4-7.8. Multibox Enable (S3-3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Section 5 - Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-1. Diagnostic Led's . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-1.1. Microprocessor Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-1.2. Power Supply Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 5-1.3. Relay and Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 5-2. Output Module Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Table of Contents (continued) Section 6 - Programming and Servicing Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1. 10KM Receiver CPU Board Programming and Servicing Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1.1. S1 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1.2. S2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1.3. JU2 Jumper Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1.4. S3 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1.5. S3 Multibox Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-2. Pendant Transmitter Board Programming and Servicing Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 6-2.1. Setting Access Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 6-2.2. To Check Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 6-2.3. Battery Monitor Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 6-3. Membrane Transmitter Board Programming and Servicing Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 6-3.1. Setting Access Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 6-3.2. To Check Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 6-3.3. Battery Monitor Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 6-4. SLTX Transmitter Board Programming and Servicing Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 6-4.1. Setting Access Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 6-4.2. To Check Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 6-4.3. Battery Monitor Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 6-5. Membrane Transmitter Mode Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 Section 7 - Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7-1. 10K Receiver Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7-2. 10K Pendant Transmitter Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 7-3. Membrane Transmitter Unit Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 7-4. Small Lever Transmitter Unit Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Section 8 - Transmitter Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-1. Power On/Off Push-Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-2. E-Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-3. Motion Push Buttons, Joysticks Or Levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-4. Transmitter LED Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-5. Time-Out-Timer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-6. Key Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-7. Servicing Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1 A-1. Transmitter Switches Sw3 and Sw4 Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2 A-1.1. Transmitter programming Sw3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2 A-1.1.1. Positions 1-3 (Pendant only) Switch Positioning . . . . . . . . . . . . . . . . . . . . . . . . .A-2 A-1.1.2. Positions 1-3 (SLTX only) no function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2 A-1.1.3. Positions 4-7 no function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2 A-1.1.4. Position 8 Time-out-timer Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2 A-1.2. Transmitter programming Sw4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2 A-1.2.1. Position 1-2 Mode Enable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2 A-1.2.2. Position 3 Disable Tandem for hoist and trolley. . . . . . . . . . . . . . . . . . . . . . . . . .A-2 A-1.2.3. Position 4 Invert Crane Select Aux. Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2 A-1.2.4. Positions 5-7 Extended Crane Control Configurations. . . . . . . . . . . . . . . . . . . . .A-2 A-1.2.5. Position 8 no function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2 A-2. Replacement Transmitter EPROM’s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3 A-3. Multibox and Optional Output Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3 A-4. Latching of Auxiliary Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3 A-5. Tables 1(a) through (k) Wiring and Programming Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4 A-6. Optional 120 Volt Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4 A-7. Crane Control Type Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-5 ii Table of Contents (continued) Appendix B - 10K12 2-Speed Membrane Transmitter Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1 B-1. Transmitter Switches Sw3 and Sw4 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2 B-1.1. Transmitter programming Sw3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2 B-1.1.1. Positions 1-3 Switch Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2 B-1.1.2. Position 4 Time-out-timer Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2 B-1.1.3. Positions 5-7 Extended Crane Control Configurations . . . . . . . . . . . . . . . . . . . . .B-2 B-1.1.4. Position 8 no function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2 B-1.2. Transmitter programming Sw4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2 B-1.2.1. Positions 1-2 Mode Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2 B-2. Replacement Transmitter EPROM’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-3 B-3. Multibox and Optional Output Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-3 B-4. Latching of Auxiliary Relays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-3 B-5. TABLE 1(a) through TABLE 1(g) Wiring and Programming Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-3 B-6. Optional 110 Volt Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-4 B-7. Crane Control Type Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-5 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1 C-1. Transmitter Switches Sw3 and Sw4 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2 C-1.1. Transmitter programming Sw3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2 C-1.1.1. Positions 1-3 (Pendant only) Switch Positioning . . . . . . . . . . . . . . . . . . . . . . . . .C-2 C-1.1.2. Positions 1-3 (SLTX only) no function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2 C-1.1.3. Positions 4-7 no function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2 C-1.1.4. Position 8 Time-out-timer Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2 C-1.2. Transmitter programming Sw4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2 C-1.2.1. Position 1-2 Mode Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2 C-1.2.2. Position 3 Disable Tandem for hoist and trolley . . . . . . . . . . . . . . . . . . . . . . . . . .C-2 C-1.2.3. Position 4 Invert Crane Select Aux. Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2 C-1.2.4. Positions 5-7 Extended Crane Control Configurations . . . . . . . . . . . . . . . . . . . . .C-2 C-1.2.5. Position 8 no function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2 C-2. Replacement Transmitter EPROM’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3 C-3. Multibox and Optional Output Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3 C-3.1. 10K16 Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3 C-3.2. 10K24 Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3 C-4. Latching of Auxiliary Relays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3 C-5. TABLE 1(a) through TABLE 1(g) Wiring and Programming Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4 C-6. Optional 110 Volt Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4 C-7. Crane Control Type Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5 iii Table of Contents (continued) This Page Intentionally Left Blank iv Section 1 - Service Information Heading 1-1. Service Information. For questions regarding service or technical information, contact the Telemotive Field Service Department. For ordering replacement parts contact the Telemotive Order Entry Department. Telemotive Industrial Controls 175 Wall Street Glendale Heights, IL 60139-1985 Toll Free: 888-687-4400 Telephone: 630-582-1111 Website: WWW.telemotive.com Telemotive Fax Numbers: Main: 630-582-1194 Sales: 630-582-1204 Parts/Service: 630-582-1205 1-1 Section 1 - Service Information (Continued) This Page Intentionally Left Blank 1-2 Section 2 - Radio Controlled Crane Safety Knowledge of the radio transmitter. 2-1. Introduction. The safety rules in this section are not intended to replace any rules or regulations or any applicable local, state, or federal governing organizations. The following information is intended to be used in conjunction with other rules or regulations already in existence. It is important to read all of the safety information contained in this section before operating the Radio Control System. Limit switch test procedure. Where authorized, instructions for plugging motions. Observing crane signal lights. Avoid striking any obstructions. 2-2. General. Proper clearance of lifts or hooks before moving bridge or trolley. Radio controlled overhead cranes and other material handling equipment operate in several directions. They are large, bulky pieces of equipment that handle heavy loads efficiently at high speeds. Quite frequently, the equipment is operated in areas where people are working on the floor below. Extreme caution must be exercised by the crane operator at all times. Workers must constantly be alert to avoid accidents. The following rules have been included to indicate how your careful and thoughtful actions may prevent injuries, damage to equipment, or even save a life. If radio controlled material handling equipment is operated from the cab, special care must be taken to secure the transmitter. Refer to paragraph titled "Boarding The Crane" for specific safety rules. Proper storage space for radio control box when not in use. Transferring radio control box to another person. Reporting unsafe or unusual operating conditions. Caution in approaching bridge or trolley bumpers. Equipment capacity. Making lifts below floor level. Making side pulls. Keeping body clear of lifts and avoiding "pinch" points. 2-3. Persons Authorized To Operate Radio Controlled Cranes. Cable and hook inspection. Procedures for testing hoist, trolley, and bridge brakes. Only properly trained persons designated by management should be permitted to operate radio controlled cranes. 2-5. Operating Area. Radio controlled cranes should not be operated by any person who cannot read or understand signs, notices and operating instructions that pertain to the crane. Aisles between equipment, stock, etc., should be free of obstructions so the crane operator can move freely. These aisles should be a minimum of 3 feet wide, or meet local regulations. Radio controlled cranes should not be operated by any person with insufficient eyesight or hearing or by any person who may be suffering from a disorder or illness or is taking any medication that may cause loss of crane control. Crane operators should always position themselves for the best view of the crane they are controlling. The crane should never be operated blindly. The operator should stay as close to the crane load as possible. Operators should never position themselves in a "pinch" point. 2-4. Training Checklist For Crane Operators. Anyone being trained to operate a radio controlled crane should possess the following knowledge and skills before operating the crane: 2-6. Transmitter Unit. Transmitter switches should never be mechanically blocked ON or OFF for any crane motion. When not in use turn the transmitter OFF. A secure storage space should be provided for the transmitter unit and the transmitter unit should always be placed there when not in use. This precaution will prevent unauthorized people from operating the crane. Knowledge of hazards peculiar to crane operation. Knowledge of safety rules for radio controlled cranes. Ability to judge distance or moving objects. 2-1 Section 2 - Radio Controlled Crane Safety (Continued) If the crane operator is being helped, the crane should not be moved until the helper signals they are clear of the crane and its load. 2-7. Operating The Crane. The crane limit switches should be checked at the beginning of each shift or when a new operator takes control of the crane. When checking limit switches the hoist should be centered over an area free of personnel and equipment. When a load is hanging from the crane hook and the crane is being moved, the crane operator should sound all warning devices frequently. The limit switches should never be used as a regular stopping device. They are intended to be protective devices. Loads should not be carried over workers heads. If a worker is in the path of crane travel, the crane operator should stop the crane and clear the area before proceeding. The bridge and trolley brakes should be tested at the beginning of each shift or when a new operator takes control of the crane. On transmitter units equipped with two speeds, use the "low" speed when testing braking devices. Runway stops or other cranes should never be bumped into. When moving the crane, the crane operator should be sure that the hook block and attachments or cables will not catch on nearby equipment. Slings, chains, or cables should never be dragged along the floor. When lifting maximum loads, the crane operator should test the hoist brakes by raising the load a few inches from the floor. If the brakes do not hold, the load should immediately be lowered to the floor and a report made to the supervisor. Unless required for operator safety, gloves should not be worn when operating the transmitter unit. Do not make lifts in excess of the equipment rated capacity. All loose materials or parts should be removed from the load before starting the lift. The bridge and trolley should be centered directly over the load when the load is raised to prevent swinging when making lifts. The crane operator should always hoist lifts high enough to clear all equipment and workers. Side pulls should be made by a crane designed for this purpose and only with supervisor permission. When a lift is being made, the crane operator should not be positioned in the line of travel. The crane or hoist should be operated from a position either to the side or opposite from the direction of travel. The crane operator should never permit anyone to ride on the load or hook except when authorized by the supervisor. When another crane on the same runway is stationary with a load hanging, the crane operator should maintain a safe distance between the stationary crane and the one under their control. When raising or lowering a load, proceed slowly and make certain the load is under control. Tag lines should be used for handling unusual lengths or bulky loads. Remove slack from chains or slings gradually. Make certain all personnel are clear before making a lift. If power to the crane is removed, the crane operator should turn the transmitter unit OFF and keep it OFF until power is restored. The crane operator should keep all body parts away from the lift and should never be positioned under the lift. If the crane fails to respond properly, the crane operator should stop operation, turn the transmitter unit OFF and immediately report the condition to their supervisor. Do not make a lift or move a load if anyone is in a location where they could be struck by the crane or the load. Outdoor cranes which are subject to movement by wind should be securely anchored when left unattended. If the crane is equipped with bridge brakes, the parking brake should be set immediately. 2-2 Section 2 - Radio Controlled Crane Safety (Continued) necessary to continue crane operation on the adjacent runways warning lights must be installed and be visible to operators of cranes on those runways. All cranes should come to a complete stop prior to entering the restricted area and should proceed through this area only after receiving permission from a signal person designated for this purpose. Access of persons to and from the crane being repaired should be under control of the repair crew leader. 2-8. Boarding The Crane. The crane should not be boarded without permission of the supervisor. The crane operator should turn off the transmitter and take it with them when boarding the crane. If more than one person is boarding the crane, one person should be made responsible for ensuring all personnel are off the crane before the system is returned to operation. When boarding the crane, the transmitter should be turned OFF and the transmitter should remain with the repair crew leader. The leader should board the crane first, open and lock out the main switch, and then signal the other members of the crew it is safe to board the crane. 2-9. Crane Repair. Minor repairs include routine maintenance and repairs such as greasing, cleaning and control troubleshooting. All other repairs should be considered major. If the repair crew consists of more than one person, one person should be designated as the repair crew leader with the following responsibilities. If the repair crew consists of only one person, that person has the following responsibilities: If work on the crane is to be done in areas not protected by standard handrails, approved safety belts should be worn by the repair crew. All tools and equipment should be moved onto the crane by the use of hand lines. The tools and equipment should be adequately secured to the hand lines. Warning signs should be placed on the floor beneath the crane or suspended from the crane. For major repairs, the floor area below the crane should be roped off. If it is necessary to have the crane control circuits energized, all power circuits for crane movement must be opened prior to energizing the control circuits. When major repairs are to take place, all persons operating other cranes on the same or adjacent runways, if any, must be notified prior to starting repairs. Notification should include the nature of the repair, safeguards provided, and movement limitations while repairs are in progress. All personnel and tools should be moved to a safe spot before moving the crane during repairs. Head room is at a minimum in some crane cabs and on some crane walkways. Caution should be exercised when boarding or working on cranes. Hard hats should be worn whenever possible. When practical, radio controlled cranes which cannot be moved during repairs must be protected against being bumped by other cranes on the runway. Bumpers should be installed on the exposed side or sides of the crane under repair. They should be placed as far away as possible. The location of these bumpers should be indicated by red lights placed so that they are clearly visible to other crane operators traveling on the same runway. When it is not possible to use bumpers, red lights must be placed so they are clearly visible to other crane operators traveling on the same runway to indicate the restricted travel zone. All crane operators on the same runway must be informed of the repair effort and thoroughly instructed to what their operations are limited to and informed they will be notified when repairs are completed. When repairs are finished, all personnel, tools and repair equipment should be removed before energizing the crane circuits. 2-10. Using The Crane As a Work Platform. When the crane is to be used as a stationary work platform, follow all rules provided in "Crane Repair" section. When it is necessary for the crane to be moved from time to time, the crane operator should board the crane with the transmitter unit. The crane operator should ensure all personnel working on the crane are in a secure position before moving the crane to the next work station. It should also be the crane operators responsibility to ensure the main switch is open and locked down before work is resumed. If any hazard involving the repairmen exists when there is a runway adjacent to the crane under repair, the adjacent runway should be blocked off as described above. When it is 2-3 Section 2 - Radio Controlled Crane Safety (Continued) WARNING Condition of limit switches. THE CRANE OPERATOR SHOULD NOT ATTEMPT TO MAKE ANY OF THE REPAIRS STATED BELOW. THE CRANE CONDITION SHOULD BE REPORTED TO THE SUPERVISOR. Condition of electrical and mechanical control (electrical or mechanical defects which cause faulty operation such as uncommanded stopping or starting of any crane motions, warning devices, lights, or auxiliary functions). 2-11. Condition Of The Radio Controlled Crane. Condition of gears (grinding or squealing may indicate foreign materials in gear teeth or a lack of lubrication. If the crane fails to respond properly, the crane operator should notify their supervisor. When serious conditions are noticed (conditions that make the crane unsafe to operate), the crane should be shut down immediately and the supervisor notified. The following is a list of what should be included in the report: Frequent relay tripping of power circuits. Condition of hoisting cable and hook block (broken strands, clipped sheave wheels, etc.). Condition of collector shoes or bars. Mechanical parts loosened by vibration (loose rivets, covers, bolts, etc.). Uneven riding (worn wheels). Condition of warning or signal lights (burned out or broken). Condition of brakes (hoist, trolley, and bridge). 2-12. Battery Disposal. Alignment of bridge (screeching or squealing wheels indicate bridge is out of line). Consult local requirements for disposal. Broken, cracked, or chipped rails on trolley or runway. 2-4 Section 3 - General System Information 3-1. General System Information. 3-4. System Specifications. The Series 10K Radio Control System (system) provides remote control of overhead cranes using radio signals. The system consists of a hand held portable battery operated transmitter unit and a fixed station receiver unit. Channel Designations: Each system has its own access code which permits a receiver unit to respond only to a transmitter unit with the same access code. Up to four transmitters may be used with the same frequency. Each transmitter operating on the same frequency may be operated in close proximity (not less than six feet) to each other. Access Code: Any received signal which does not match the receiver access code is considered invalid by the receiver. AK1-439.8 MHz AK2-439.6 MHz AK3-439.4 MHz AK4-439.2 MHz AK5-439.0 MHz AK6-438.8 MHz AK7-438.6 MHz AK8-438.4 MHz AK9-438.2 MHz AK10-438.0 MHz AK11-437.8 MHz AK12-437.6 MHz AK13-437.4 MHz AK14-437.2 MHz AK15-437.0 MHz AK16-436.8 MHz AK17-436.6 MHz AK18-436.4 MHz AK19-436.2 MHz AK20-436.0 MHz Ambient Operating Conditions - -22°F to +158°F (-30°C to +70°C) 3-2. Transmitter Unit. The transmitter unit is frequency modulated, low power and is certified under part 15 of FCC rules and regulations. A license is not required for the transmitter or operator. The transmitter unit uses crystal controlled oscillators to set the operating frequency. Humidity - up to 95% (non-condensing) Typical Operating Range - 200 feet Up to four transmitter units may operate on the same frequency while in close proximity (not less than six feet) to each other. A power down feature turns the transmitter unit OFF if no keys are pressed for an extended (approximately 15 minutes) period of time. The transmitter unit must again be turned ON. A configuration of the transmitter unit is available without automatic time-out. 3-5. Time Multiplex Shared (TMS) System Software. The system software is structured to minimize "on the air" transmission time of any transmitter. This allows for multiple transmitters to share a common frequency. The TMS system is designed so that a transmitter will send a signal for a predetermined ON time, and then will turn OFF. The length of transmitter ON time is referred to as data burst or packet. The packet length is a function of the quantity of data to be sent, and the data rate (baud). Once the packet is sent, the transmitter will turn OFF. This allows for other transmitters to time share the same frequency when a transmitter has turned OFF. The OFF period and repetition rate of the ON period are determined by the TMS system software. This allows up to 4 transmitters to share and have equal access to the same frequency, and also allows for reduced battery consumption and extended battery life. Battery voltage and data transmission status is provided by an LED mounted on the front panel. 3-3. Receiver Unit. The receiver unit consists of an RF receiver module, microcomputer control module, output relay/control modules and a power supply. A power down feature turns the receiver unit OFF if no commands are received for an extended (approximately 15 minutes) period of time. A configuration of the receiver unit is available without automatic time out. 3-1 Section 3 - General System Information (Continued) This Page Intentionally Left Blank 3-2 Section 4 - Installation Information 4-1. Pre-Installation Considerations. 4-4. EZ Setup To ensure reliable and safe operation of the system, the following items must be considered before installing the receiver unit. 1. Determine the type of transmitter you have with your unit. SLTX, membrane or pendant as shown in Figure 4-1. (For custom or special transmitter refer to custom documentation). If the receiver unit is installed outdoors or in a corrosive environment, the receiver unit cabinet must be housed in a protective enclosure. 2. Refer to Appendix A, Appendix B, or Appendix C and select the wiring configuration that matches your application. CAUTION 3. Refer to the transmitter switch programming table at the bottom of the page for the selected configuration. THE RECEIVER UNIT OR RELAYS ARE NOT RATED AS EXPLOSION PROOF. THE RECEIVER UNIT MUST NOT BE INSTALLED IN EXPLOSIVE ENVIRONMENTS UNLESS APPROPRIATE SECONDARY ENCLOSURE MEASURES ARE TAKEN. 4. If necessary, open the transmitter and set the switches as shown in the configuration diagram. Normally you unit is pre-programmed at the factory and only installation is necessary. The programming information for the transmitter and receiver is only needed for systems purchased un-programmed or to change system programming. Switch locations are in Section 6. DO NOT CHANGE SWITCH SW1 OR SW2. These switches program the access code and must be programmed to match the receiver. After setting these switches reassemble the transmitter. Make sure fully charged batteries are placed in the unit. The receiver unit should not be subjected to moisture. 4-2. Receiver Unit Mounting Location Considerations (See Figure 4-2). The receiver unit requires a mounting area of approximately 14" wide by 18" long. A depth of at least 18" must be provided to allow the cabinet door to open. 5. Determine if you need to special program the receiver. NORMALLY YOU WILL NOT NEED TO CHANGE RECEIVER SWITCH SETTINGS. Change the receiver settings only to add latched functions, multi box or alarm settings. For information on theses settings see page 6-1. Ensure the mounting location is as far as possible from exposed trolley wires and sources of electromagnetic or radiated noise. If possible, avoid installing receiver unit to a surface where high vibration or shock is present. If this can not be avoided, use appropriate shock mounts. 6. Go to paragraph 4-5 Receiver Unit Cabinet Mounting. 4-5. Receiver Unit Cabinet Mounting. 4-3. Line Input Considerations. WARNING Recommended mounting hardware is four - 1/4-20 hex machine screws of appropriate length, four 1/4-20 x 7/16 "keps" or elastic stop nuts. THE UNIT MUST BE WIRED TO THE CORRECT VOLTAGE, FAILURE TO DO SO MAY DAMAGE THE SYSTEM. Flat washers should be used in front of nuts when receiver unit is mounted to a non structural surface. The receiver unit has direct and separate connect provisions for operation from 120 or 240 VAC (nominal), 50-60 Hz power. Mount receiver unit cabinet securely to mounting surface. 4-6. Receiver Installation (See Figure 4-2). 1. Mounting area, approximately 14" wide by 18" long. For applications where line voltage deviation exceeds 20% of nominal values or if 440 VAC power is used, a step up or step down transformer must be used. 2. Ensure mounting location is as far as possible from exposed Trolley wire and sources of electromagnetic or radiated noise. Antenna should be pointed straight up. NOTE 3. Mount unit and install antenna. The receiver unit should not be connected to lines containing excessive power up transients or continuous commutator noise. A line conditioner may be necessary in some installations. 4. Set switch SW1 on power supply to off position towards right of cabinet. Set switch SW1 on computer module to the left to disable radio outputs. 4-1 Section 4 - Installation Information (Continued) ON /OFF EM S HO IST DIR1 UP DN HO IST DIR2 KEY AC CE SS C OD E AU X 3 ON OF F AU X 4 SO UT H BATT ER Y M ON ITOR ON -OFF OFF -ON TRO LLEY DIR1 DO W N W ES T H1/T1 TRO LLEY DIR2 OFF -ON STOP BRIDG E DIR1 AU X 2 N OR TH BR IDGE H 1 H 2 EA ST TR OL LEY UP HO IST ON AU X 1 SLTX OFF -ON BRIDG E DIR2 OFF EM S SE LECT H2/T2 H3/T3 MEMBRANE Figure 4-1. Tranmitter Type PENDANT 4-7. Special Receiver Functions. 5. Connect power leads to right lower terminal strip J1 on power supply board to either 120 and ground or 240 and ground. See page 6-1. 4-7.1. Master Control Relay (MCR) Enable (S1) 6. Use Appendix A, Appendix B or Appendix C and pick a diagram that fits the interface. All control wiring for the interface should be connected at terminals to J2 on relay output board. Note: J3 terminal block is prewired for single common control transformer. When using more than one control transformer the jumpers on J3 must be removed and J3 should be wired for the proper voltage per terminal. This switch, when turned to off, disables the MCR and removes all output power to all output relays. This allows testing of the receiver control circuitry without activating any external functions such as motors and horns. 4-7.2. Auxiliary Functions General The 10K receivers have auxiliary (Aux) function capability. These Aux functions are dedicated relays that can be used to sound horns, light lights or other functions. Typically a 10K12 has 3 Aux functions and a 10K16/24 has 4. However, there are a number of specialties and variations available. If your transmitter does not have a document describing these functions, the easiest way to determine what the Aux functions do is to look at the relay control boards and while depressing the appropriate Aux switch on the transmitter see which LED lights for which relay. 7. In the lower right side of the receiver cabinet on the power supply board you will find relay K1 (MR). Terminals 2 and 4 are used to control any master relay function of the control. Relay K1 is shown in the wiring diagrams in Appendix A, Appendix B and Appendix C. 8. Wiring of the 10K system should now be complete. 9. Apply power. 10. Check out radio functions with the outputs disabled. Light DS3 should be out at this time. After the check, put S1 back to the on position DS3 should light. Check function and direction by jogging each motion. Installation should now be complete. WARNING MAKE SURE S1 MASTER CONTROL RELAY (MCR) IS TURNED OFF BEFORE ATTEMPTING THIS TO PREVENT ACTIVATION OF EXTERNAL CIRCUITRY. SEE PAGE 6-1. 4-2 Section 4 - Installation Information (Continued) Figure 4-2. Receiver Mounting 4-3 Section 4 - Installation Information (Continued) 4-7.3. System Functions Selection 4-7.6. Auxiliary Function Relay Latching (S2-6, -7 and -8) Special programming exists to allow some of the Aux relays to be dedicated for special system functions. Setting certain dip switches on the CPU Board enables this programming. Enables the appropriate auxiliary function relay to operate in a latched mode, on or off, rather than as a momentary contact. Which function is latchable and which relay is latched depends on the particular transmitter used. 4-7.4. Auto Alarm and EMS Alarm You can have either one of these functions or both. The use of either one of these two functions dedicates one specific control relay to operate an external alarm. An external alarm (not supplied) needs to be connected to this relay. Switch S2, positions 6 through 8 on the CPU Board each enable a separate relay to be latched when turned on. If your transmitter does not have a document describing these functions, the easiest way to determine correlation of transmitter function, relay position and dip switch position, is to try various dip switch setting and see which relays are latched and which transmitter controls them. Make sure all three switch positions are off, turn S2-6, S2-7 and S2-8 on separately and note which relay is affected by the appropriate LED indication. 4-7.4.1. Auto Alarm (S2-1) 4-7.4.1.1. Description Gives about 5 seconds of alarm when the transmitter is first turned on. 4-7.4.1.2. To Enable WARNING Connect an external alarm. Move dip switch S2-1on the CPU Board to the ON position. See page 6-1 for switch details and for location of the Alarm Relay. See the appropriate wiring diagram in Appendix A, Appendix B or Appendix C. MAKE SURE S1 MASTER CONTROL RELAY (MCR) IS TURNED OFF BEFORE ATTEMPTING THIS TO PREVENT ACTIVATION OF EXTERNAL CIRCUITRY. 4-7.7. Time Out Timer Enable (S3-2) 4-7.4.2. Emergency Stop (EMS) Alarm (S2-2) 4-7.4.2.1. Description The receiver contains a time out timer. If a receiver once turned on by a transmitter does not receive a signal from a transmitter for a period of 15 minutes the receiver shuts down. Setting S3-2 to ON disables this function. Gives about 5 seconds of alarm when the Emergency Stop (EMS) is activated on the transmitter. 4-7.8. Multibox Enable (S3-3) 4-7.4.2.2. To Enable One transmitter can only control the 10K receiver with a specific access code at a time. However, Multibox capability allows the 10K receiver to automatically switch to a new transmitter when the current controlling transmitter has been turned off and a new transmitter turned on. Up to 4 different transmitters can control one receiver. To enable this function the receiver must be preprogrammed from the factory for Multibox; the appropriate Multibox dip switch enabled (S3-3) and the correct access codes must be programmed into the appropriate transmitters. (Note: access codes are factory programmed into the receiver and the access codes are sequential.). Switch S3-3, when turned on, enables Multibox. Turning off S3-3 in 10K receiver preprogrammed from the factory for Multibox disables this function. S3-3 has no function in a receiver that is not preprogrammed by the factory for Multibox. For specific programming information see page 6-1. Connect an external alarm. Move dip switch S2-2 on the CPU Board to the ON position and set jumper JU2 to the upper position. (As a safety measure during EMS shutdown all control lines to relays are disabled. Jumper JU2 facilitates bypassing the EMS shutdown to the Alarm Relay so it can be activated during an EMS shutdown.) See page 6-1 for switch and jumper details and for location of the Alarm Relay. See the appropriate wiring digram in Appendix A, Appendix B or Appendix C. 4-7.5. Master Control Relay (MCR) Monitoring Disable (S2-3) Disables the contact monitoring of the MCR. Used for special diagnostic purposes only. In normal operation switch S2-3 should be set to OFF. Set to ON to disable contact monitoring of MCR. 4-4 Section 5 - Troubleshooting 5-1. Diagnostic Led's. 5-1.1. Microprocessor Control Module Series 10K12/24M (see page 6-1) The function of each LED is described in Table 5-1. Table 5-1. Diagnostic LED Function LED DS1 COLOR Green FUNCTION Monitors the 12 VDC power to the Microprocessor Control Board. Normally ON. If 12 VDC power is present then LED is illuminated. LED is off if 12 VDC power is not present. Check power supply, fuses and if power is on to receiver. DS2 Green Monitors + 5 VDC regulated voltage. Normally ON. If 5 VDC power is present then LED is illuminated. LED is off if 5 VDC power is not present. Check connectors, the +5 VDC regulator, or for shorts on the board. DS3 Red Monitors closure of the Master Control Relay (MCR) relay (K1). LED will be illuminated when the MCR relay has been enabled by an ON command recieved from the Transmitter Unit. Led will extinguish, when an OFF command has been transmitted, an EMS condition is present, or SW1 is set to 0. The MCR controls the 12 VDC power to the Master Relay on the Power Supply Board. DS4 Yellow Monitors closure of the Security Relay output (K2). The LED will be illuminated when the Security Relay has been enabled by an ON command received from the Transmitter Unit. LED will extinguish when an OFF command is transmitted, or an EMS condition is present. The Security Relay controls the 12 VDC power to the MCR relay (K2) and the power to the coils of the control relays (K1 through K8) on the Relay Output Modules. DS5 Yellow Monitors the AC bias pump line for the Security Relay (K2). LED will flash only when the Receiver has been enabled by an ON command. The Security Relay is enabled by an AC signal generated by the slave microcomputer. The AC signal is capacitively isolated from the slave microcomputer to help prevent the Security Relay from being latched ON if the slave microcomputer fails. LED will not be illuminated when an OFF command has been sent or an EMS condition is present. DS6 Yellow Monitors AC bias pump line for the Master Control Relay (K1). LED will flash only when the Receiver Interface Control Module has been enabled by an ON command. The Master Control Relay (K1) is enabled by an AC signal generated by the slave microcomputer. The AC signal is capacitively isolated from the slave microcomputer to help prevent the MCR from being latched ON if the slave microcomputer fails. The LED will not be illuminated when an OFF command has been sent or is in an EMS mode. DS7 Yellow Monitors data synchronization. (Flashes when a properly formatted data signal is received from the transmitter). This LED will flash rapidly when data is transmitted. The LED can be used with DS9 to analyze incoming data. If DS9 is illuminated or flashing when DS7 also is flashing, another Transmitter Unit on the same frequency may be present. This is normal. As more Transmitter Units operated on the same frequency, LED will flash brighter and more often. 5-1 Section 5 - Troubleshooting (Continued) Table 5-1. Diagnostic LED Function (Continued) LED COLOR DS8 Yellow FUNCTION Monitors continuity between receiver and CPU modules. Normally ON. Off indicates a malfunctioning receiver. DS9 Red Monitors received data errors. Normally OFF. A flashing LED during data transmission may indicate interference of the received data. If LED is illuminated continuously when data is transmitted and the system will not respond the Access Code of the Receiver and Transmitter Units may not match. If LED is illuminated when data is not transmitted, another Transmitter Unit may be present on the same frequency with a different Access Code. The presence of activity on this LED does not necessarily indicate a problem. It should be used with other indicators in analyzing system status. DS10 Yellow Monitors system acitivty. Normally FLASHING. If not flashing the microprocessor is dead. DS11 Red Monitors the ON command from the Transmitter. LED will flash when an ON command is being received from the Transmitter. While pushing the ON button on the Transmitter this should light. DS12 Red Monitors the OFF command from the Transmitter. LED will flash when an OFF command is being received from the Transmitter Unit. While pushing the OFF button on the Transmitter this should light. DS13 Red Monitors EMS condition. Normally OFF. LED will flash when an EMS command is transmitted and illuminate continuously when the EMS condition is in effect. An EMS condition may be created when an EMS command is transmitted or when a failure mode is detected by the slave microcomputer. If both DS11 and DS13 are illuminated, a contact monitoring error has been detected. If both DS9 and DS13 are illuminated, the incoming data on the ICC bus has been corrupted. DS14 Yellow Monitors the AC activity for the Security Relay (K1). Normally ON. If the system is ON and the light is not lit there is a serious microprocessor error. DS15 Red Monitors the watchdog timer. Normally OFF. The LED will illuminate momentarily when power is applied to or removed from the system. If the LED is continuously flashing or on, the computer is not working properly. If LED is illuminated constantly (no flashing), the +5 VDC is probably too low. This could be caused by shorts on the board or by a defective voltage regulator. If the LED flashes at a constant rate, the microcomputer chip or EPROM may be defective. DS16 Not used. 5-2 Section 5 - Troubleshooting (Continued) 5-1.2. Power Supply Module The function of each LED is described in Table 5-2. Table 5-2. Diagnostic LED Function LED DS1 COLOR Green FUNCTION Monitors unregulated 12 VDC. Normally ON. Check fuse, wiring to unit and AC power to unit. DS2 Green Monitors regulated 12 VDC. Normally ON. DS2 off and DS1 on, check for shorts on regulated output or blown regulator. Disconnect power supply connector to computer control board, if DS2 light comes back on there is a short on one of the other boards. 5-1.3. Relay and Output Modules The function of each LED is described in Table 5-3. Table 5-3. Diagnostic LED Function LED DS1-6 or DS1-8 COLOR Red FUNCTION Monitors the power to the relay coil or switching device. Normally OFF unless command is sent to turn ON. The numbers of LEDs depend on the number of functions per board. LEDs are located next to the relay or switch they control. Ground is switched to the relay coil or switch to turn it on; this also turns on the light. DS7 or DS9 Yellow Monitors 12 VDC to the relay or output module. Normally ON. LED off indicates no power to the relay or output module. 5-2. Output Module Testing. The output module may be tested with a transmitter without activating crane controls by setting SW 1 to off. This allows the system to be tested and analyzed without causing movement of the crane by removing power to the master relay. 5-3 Section 5 - Troubleshooting (Continued) This Page Intentionally Left Blank 5-4 Section 6 - Programming and Servicing Information 6-1. 10KM Receiver CPU Board Programming and Servicing Information The receiver CPU board is shown in . Refer to paragraphs 6-1.1 through 6-1.5 for switch and jumper settings. DS6 DS4 DS1 K1 F2 K2 87 65 4 321 Diagnostic LEDs J5 DS-15 JU2 87 6 54 321 Access Code Membrane Pendant SLTX Toggle SW2 SW1 SW1 SW2 J7 ON S3 0FF J8 Relay Output Module A J2 S1 DS3 0FF SW1 SW2 SW2 SW1 F1 Power Supply Access Code Switches S5 0FF DS5 0FF 87654321 J4 S4 87654321 J3 Receiver DS-7 -8 -9 -10-11-12-13-14 DS2 J1 S2 J6 Relay Output Module B Relay Output Module C Figure 6-1 Receiver CPU Board Switch and Jumper Locations 6-1.1. S1 Switch Settings See the appropriate Programming Diagram for the Alarm Relay Location. Controls power to the Master Relay. With the switch set to ON power is on to all relays. Move the switch to OFF for circuit testing without activating external controls. 6-1.4. S3 Switch Settings S3-1 Not used S3-2 Time Out Timer OFF Time Out Enabled ON Time Out Disabled S3-3 Multibox OFF Multibox Disabled ON Multibox Enabled S3-4 10K24 Only* OFF Aux Trolley ON Aux Hoist 6-1.2. S2 Switch Settings S2-1 Auto Alarm OFF Auto Alarm Disabled ON Auto Alarm Enabled S2-2 EMS Alarm OFF EMS Alarm Disabled ON EMS Alarm Enabled S2-3 Master Control Relay OFF MCR Disabled ON MCR Enabled S2-4 Not used S2-5 Not used S2-6, 7 & 8 Aux Relay Latching* OFF Latching Disabled ON Latching Enabled * See the specific configuration for your application for details on which switch controls which relay. * Only on the 10K24 with Multibox Enabled. First 4 relays on J6 are Multibox. Last 4 relays on J6 are either Aux Trolley or Aux Hoist. S3-5 Not used 6-1.5. S3 Multibox Setting (Only with S3-3 On) S3-6 OFF OFF OFF OFF 6-1.3. JU2 Jumper Settings In the lower position (the position shown) the alarm relay is disabled after an E-Stop shutdown. This is the factory default setting. Moving it to the upper position enables it. S3-7 OFF OFF ON ON S3-8 OFF ON OFF ON TXS Access Code Base Address Base Address +1 Base Address +2 Base Address +3 For more Base Address’ please contact Telemotive. 6-1 Section 6 - Programming and Servicing Information (Continued) 6-2. Pendant Transmitter Board Programming and Servicing Information The Pendant Transmitter boards are shown in Figure 6-2. Refer to paragraphs 6-2.1 through 6-2.3 for servicing procedures. 1. 8. E10681 5. 2. 3. Battery Pack Area 4. 8. 6. 9. 7. 1.) Sw3 Auto Time-0ut Sw3-8 “ON” Disables Automatic Time-Out 2.) Sw4 Mode Switch 3.) Sw1 “B” 4.) Sw2 “A” Access Code Switches 1. 5.) EPROM 5. 2. E10605 Split board Version 3. 4. 6.) Battery cable connection 7.) Battery Monitor pot adjustment, set for 5.8 Volts. 8.) TP1 6. 7. 9. 9.) J1 Pin 1 Figure 6-2. Pendant Transmitter Board 6-2.1. Setting Access Code: 6-2.2. To Check Data The access code is set at the factory and should not be changed unless absolutely necessary. If a spare transmitter unit is used, the receiver unit access code should be changed to match the access code of the spare transmitter unit. Access codes are printed on a white label on the outside of any transmitter and maybe matched to S4 and S5 on the receiver microcomputer module without having to open the transmitter housing. 1) For data input use Pin 1 of J1. 2) Use TP1 for External Trigger input. 3) Use Black Lead of Battery for Ground 6-2.3. Battery Monitor Adjustment Connect power supply to battery leads observing polarity and set supply voltage to 5.8 volts. Adjust Battery Monitor pot to just turn off Red LED on the front of the transmitter. Switch SW1 (B) in the transmitter must match switch S4 (B) on the receiver microcomputer module and switch SW2 (A) in the transmitter must match switch S5 (A) on the microcomputer module. 6-2 Section 6 - Programming and Servicing Information (Continued) 6-3. Membrane Transmitter Board Programming and Servicing Information The Membrane Transmitter board is shown in Figure 6-3. Refer to paragraphs 6-3.1 through 6-3.3 for Servicing Procedures. 5. 3. 4. J1 1. R.F. Head 7. 6. 9. 2. M/C MODULE E10678 8. 1.) Sw3 2Speed Mode Switch 2.) Sw4 Single Speed Mode Switch 3.) Sw1 “A” 4.) Sw2 “B” Access Code Switches 5.) EPROM 6.) Battery cable connection 7.) Battery Monitor pot adjustment, set for 5.8 Volts. “R21” 8.) TP1 9.) U3 Pin 8 Figure 6-3. Membrane Transmitter M/C Module Board 6-3.1. Setting Access Code: 6-3.2. To Check Data The access code is set at the factory and should not be changed unless absolutely necessary. If a spare transmitter unit is used, the receiver unit access code should be changed to match the access code of the spare transmitter unit. Access codes are printed on a white label on the outside of any transmitter and maybe matched to S4 and S5 on the receiver microcomputer module without having to open the transmitter housing. 1) For data input use Pin 8 of U3. 2) Use TP1 for External Trigger input. 3) Use Black Lead of Battery for Ground 6-3.3. Battery Monitor Adjustment Connect power supply to battery leads observing polarity and set supply voltage to 5.8 volts. Adjust Battery Monitor pot R21 to just turn off Red LED on the front of the transmitter. Switch SW1 (A) in the transmitter must match switch S5 (A) on the receiver microcomputer module and switch SW2 (B) in the transmitter must match switch S4 (B) on the microcomputer module. 6-3 Section 6 - Programming and Servicing Information (Continued) 6-4. SLTX Transmitter Board Programming and Servicing Information The SLTX Transmitter board is shown in Figure 6-4. Refer to paragraphs 6-1.1 through 6-4.3 for servicing procedures. M/C MODULE E10602 R.F. Head 1.) Sw3 Auto Time-0ut Sw3-8 “ON” Disables Automatic Time-Out 2.) Sw4 Mode Switch 9. 2. TP3 3. 8. 1. 3.) Sw1 “B” 4.) Sw2 “A” Access Code Switches 5.) EPROM 4. 7. 6.) Battery cable connection 7.) Battery Monitor pot adjustment, set for 5.8 Volts. RPOT1 J24 - 5. 8.) TP1 6. 9.) TP3 Figure 6-4. SLTX Transmitter Board 6-4.1. Setting Access Code: 6-4.2. To Check Data The access code is set at the factory and should not be changed unless absolutely necessary. If a spare transmitter unit is used, the receiver unit access code should be changed to match the access code of the spare transmitter unit. Access codes are printed on a white label on the outside of any transmitter and maybe matched to S4 and S5 on the receiver microcomputer module without having to open the transmitter housing. 1) For data input use TP3. 2) Use TP1 for External Trigger input. 3) Use Black Lead of Battery for Ground 6-4.3. Battery Monitor Adjustment Connect power supply to battery leads observing polarity and set supply voltage to 5.8 volts. Adjust Battery Monitor pot RPOT1 to just turn off Red LED on the front of the transmitter. Switch SW1 (B) in the transmitter must match switch S4 (B) on the receiver microcomputer module and switch SW2 (A) in the transmitter must match switch S5 (A) on the microcomputer module. 6-4 Section 6 - Programming and Servicing Information (Continued) 6-5. Membrane Transmitter Mode Select The Membrane Transmitter M/C module board is shown in Figure 6-5. Figure 6-6 provides switch settings for each operating mode. Sw1 (A) Sw2 (B) Sw3 for 2 speed only J1 R.F. Head M/C MODULE E10678 Sw4 for single speed only Figure 6-5. Membrane Transmitter M/C Module Board NOTE: This section listed for reference only. This section details how to program the E10678 Membrane Transmitter Board for use in single speed transmitters. For all single speed modes (1 through 3) Sw3 must set to all “OFF”. 6-5 Section 6 - Programming and Servicing Information (Continued) NOTE: This section listed for reference only. This section details how to program the E10678 Membrane Transmitter Board for use in single speed transmitters. For all single speed modes (1 through 3) Sw3 must set to all “OFF”. RECEIVER OUTPUTS UP Mode 0: For all 2 speed applications Sw4 settings DN Mode 1: Four motor single speed AJ2-5 with four auxiliaries Sw4 settings. UP BJ2-1 DN BJ2-2 AJ2-4 AUX UP BJ2-3 AJ2-3 AUX DN BJ2-4 AJ2-1 BJ2-5 AJ2-2 BJ2-6 AJ2-6 RECEIVER OUTPUTS 1 2 ON ON STOP ON OFF OFF OFF STOP RECEIVER OUTPUTS AUX UP UP AJ2-5 AUX DN DN BJ2-2 AJ2-4 P1 BJ2-3 AJ2-3 P2 BJ2-4 AJ2-6 Mode 2: Four motor single speed with four auxiliaries Sw4 settings. 1 2 RECEIVER OUTPUTS RECEIVER OUTPUTS BJ2-1 Mode 3: Allows for 12 independent on/off functions Sw4 settings. ON AJ2-1 ALARM OFF AJ2-2 LIGHT BJ2-5 BJ2-6 RECEIVER OUTPUTS AJ2-6 BJ2-1 AJ2-5 BJ2-2 AJ2-4 BJ2-3 AJ2-3 10 BJ2-4 AJ2-1 11 BJ2-5 AJ2-2 12 BJ2-6 ON OFF STOP STOP Figure 6-6. M/C Module Mode Switch Settings 6-6 Section 7 - Spare Parts 7-1. 10K Receiver Spare Parts PART NUMBER E13151-5X E10163-1 E10163-2 E10163-3 E10163-4 E10171-0 E10165-0 E10112-0 K2116-1 K1304-0 F2711-0 F2711-1 F2711-3 W1098-2 W1098-4 AN100-0 E2028-2 DESCRIPTION UHF RECEIVER MODULE CPU EPROM (10K12 SINGLE BOX) System ROM FW2832-0 CPU EPROM (10K12 MULTI-BOX) System ROM FW2833-0 CPU EPROM (10K16/24 SINGLE BOX) System ROM FW2834-0 CPU EPROM (10K16/24 MULTI-BOX) System ROM FW2835-0 POWER SUPPLY MODULE OUTPUT RELAY MODULE (6 RELAYS) OUTPUT RELAY MODULE (8 RELAYS) RELAY DPST-N.O. 25A, 12VDC COIL (POWER SUPPLY BOARD) RELAY SPDT, 16A, 12VDC COIL (OUTPUT BOARD) FUSE, 10A, 250V, 5X20mm SLO-BLO FUSE, 1.0A, 250V, 5X20mm SLO-BLO FUSE, 0.3A, 250V, 5X20mm SLO-BLO JUMPER, INSULATED, 2-CIRCUITS JUMPER, INSULATED, 4-CIRCUITS ANTENNA OPTIONAL REMOTE EXTERNAL ANTENNA KIT JUMPER WIRE 3 CIRCUITS 7-1 Section 7 - Spare Parts (Continued) 7-2. 10K Pendant Transmitter Parts BLACK = 0 YELLOW = 1 PART NUMBER DESCRIPTION E10668-X (NOTE 1) A10668-X (NOTE 1) MP10668-X (NOTE 1) A1011 (NOTE 2) H634-0 H635-0 H2055-3 S1039-2 S1039-HK S1026-0 S1040-0 S1041-0 MP10666-0 MP10675-0 A10667-3 A10667-2 MP10667-X A10667-X A10669-X MP10676-0 MP10677-0 MP10650-X H251-0 H252-0 H2034-0 H1047-0 N10663-0 N10666-0 A10670-0 H1049-0 MP10680-0 MP10678-0 BT10KP-0 BT10KP-1 E1670-1 CASE, TOP PENDANT, COMPLETE WITH SWITCHES, DECALS, BOOTS, ETC. CASE, TOP PENDANT, WITH EYELETS CASE ONLY, TOP PENDANT BOOTS BOOT, GRAY BOOT, RED LENS/MOUNT, LED W/SPACER, RED SWITCH, PUSH BUTTON, 2-SPEED SBRU-SD SWITCH, PUSH BUTTON, 3-SPEED SBRU-TD SWITCH, PUSH BUTTON, MOM N/0 SWITCH, ROTARY, SP3T SWITCH, TOGGLE, SPDT, CTR OFF KNOB, ROTARY 1/2" DIA., BLACK BOOT, TOGGLE SW., BLACK REPLACEMENT BOTTOM CASE W/GASKET AND BATTERY DOOR, YELLOW REPLACEMENT BOTTOM CASE W/GASKET AND BATTERY DOOR, BLACK CASE ONLY, BOTTOM BOTTOM CASE W/O BATTERY DOOR BATTERY DOOR W/FOAM, W/O SCREWS AND LATCH FOAM, BATTERY DOOR GASKET FOR BOTTOM CASE LATCH FOR BATTERY DOOR SCREW FOR BATTERY DOOR LATCH WAVE WASHER FOR BATTERY DOOR LATCH FLAT WASHER FOR BATTERY DOOR LATCH COVER SCREWS ACCESS CODE LABEL FCC LABEL BATTERY HOLDER ASSEMBLY, W/CABLE SCREW, BATTERY BRACKET O'RING SHOULDER STRAP BATTERY, ALKALINE BATTERY, NICAD BATTERY CHARGER NOTE 1 NOTE 2 BLACK = 0 YELLOW = 1 UP DOWN BLACK YELLOW 23 24 EAST 11 31 7-2 WEST 12 32 NORTH 29 SOUTH 10 30 Section 7 - Spare Parts (Continued) 7-3. Membrane Transmitter Unit Spare Parts PART NUMBER DESCRIPTION A9654-0 E9654-0 A10662-1 A10663-1 A10663-2 A10664-1 S313-1 S314-1 S2803-0 MP9653-1 A9657-1 A9659-1 MP9656-0 A9665-0 STRAP ASSEMBLY BATTERY HOLDER ASSEMBLY TRANSMITTER CASE ASSEMBLY BEZEL ASSEMBLY (SINGLE-SPEED TRANSMITTER) BEZEL ASSEMBLY (TWO-SPEED TRANSMITTER) BATTERY DOOR ASSEMBLY MEMBRANE SWITCH (SINGLE-SPEED TRANSMITTER) MEMBRANE SWITCH (TWO-SPEED TRANSMITTER) MEMBRANE SWITCH (TACKILE) GREY PLASTIC KEY INSERT PACKAGE (SINGLE -SPEED TRANSMITTER) INSERT PACKAGE (TWO-SPEED TRANSMITTER) VINYL POUCH RUBBER BOOT ASSEMBLY 7-3 Section 7 - Spare Parts (Continued) 7-4. Small Lever Transmitter Unit Spare Parts PART NUMBER DESCRIPTION A231-204 A232-X A234-2 A235-0 A10685-1 A2260-0 A2261-X E10601-X H633-0 H634-0 H635-0 H638-0 H2055-3 MP135-1 MP630-0 MP632-0 MP681`-0 MP2161-X N10170-X N10171-X S763-101 WA4645-0 WA4647-X ASSEMBLY, KEY SWITCH & CABLE, TX ASSEMBLY TOGGLE SWITCH & CABLE, TX ASSEMBLY, LED W/CONNECTOR ASSEMBLY, ROTARY SWITCH & CABLE, TX ASSEMBLY BATTERY CONTACT BOARD ENDCAP ASSEMBLY, BATTERY SIDE ENDCAP ASSEMBLY, ANTENNA SIDE 10KSL:TX CPU MODULE BOOT, TOGGLE, RED BOOT, PUSHBUTTON, GREY BOOT, PUSHBUTTON, RED BOOT, TOGGLE, GREY LENS, LED KNOB/KEY ASSEMBLY, MOLDED KNOB, CYLINDER 5/8 DIAMETER KNOB, SQUARE 4/8 SQUARE KNOB, SPHERICAL 3/4 DIAMETER TOP PANEL EXTRUSION 10KSLTX LABEL TX FUNCTIONS, WRITE-IN LABEL TX FUNCTIONS MOTION SWITCH 5-SPEED STEPPED RECEPTACLE, CODE PLUG CODE PLUG ENGRAVED WITH ACCESS CODE 7-4 Section 8 - Transmitter Operation CAUTION 8-5. Time-Out-Timer BEFORE OPERATING THE TRANSMITTER FAMILIARIZE YOURSELF WITH ALL SAFETY INFORMATION IN THIS MANUAL AND ANY OTHER LOCAL, STATE, OR FEDERAL RULES OR REGULATIONS ALREADY IN EXISTENCE. Unless disabled the transmitter will turn itself off if not used for 15 minutes. 8-6. Key Switch (For Models So Equipped) For models so equipped, turning the key switch on enables power to the unit. The ON/OFF push button must still be pushed to turn the unit on. Under normal procedures it is recommended that the unit be turned off with the ON/OFF push button before turning of the key switch. 8-1. Power On/Off Push-Button Pressing the ON/OFF push-button switch turns on the transmitter. Pushing it again will turn the unit off. 8-2. E-Stop 8-7. Servicing Information When depressed all equipment movement is immediately stopped. The transmitter must be turned off and on again to restore normal operation. CAUTION FOR PRODUCT MODELS LISTED IN COMPLIANCE WITH UL, CSA AND ANSI INTRINSICALLY SAFE STANDARDS, DO NOT ATTEMPT TO REPAIR WITHOUT USING TELEMOTIVE APPROVED REPLACEMENT PARTS. FAILURE TO DO SO COULD VOID LISTING AND CREATE A SAFETY HAZARD. FOR INTRINSICALLY SAFE PRODUCTS ONLY QUALIFIED TRAINED SERVICE PERSONNEL ARE ALLOWED TO PERFORM REPAIRS. FAILURE TO USE APPROVED SERVICING TECHNIQUES AS WELL AS TELEMOTIVE APPROVED PARTS FOR INTRINSICALLY SAFE PRODUCTS COULD CREATE A SAFETY HAZARD. IF THERE IS ANY QUESTION AS TO WHOM IS QUALIFIED, WHAT PARTS TO USE OR PROPER SERVICE PROCEDURES PLEASE CONTACT YOUR TELEMOTIVE REPRESENTATIVE. 8-3. Motion Push Buttons, Joysticks Or Levers To active motor functions, press and hold the push-button that corresponds to the desired motion. To activate higher speed functions for those models so equipped press the motion switch a little farther. 8-4. Transmitter LED Indicator The transmitter LED indicates on, transmitting and low battery voltage. A slow flash rate indicates the unit is on. A rapid flash rate indicates a unit is transmitting (when a button is depressed). If the battery goes below a safe level the LED will not light, replace battery immediately. 8-1 Section 8 - Transmitter Operation (Continued) This Page Intentionally Left Blank 8-2 Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming NOTE: This section also contains information on Optional Output Board for Multibox and other optional outputs for the 10K18. A-1 Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) Mode 3, Sw4 1 and 2 turned “ON”. The 10K12 2-speed system will control up to 5 motors using the rotary selector switch. This mode reconfigures two of the 10K12 auxiliary outputs (Aux 1 and Aux 2) to be external motor select functions by the rotary switch. In this mode the auxiliary toggle switch Aux 1 and Aux 2 is disabled. When the rotary switch is in the H1 or H2 position Aux 1 relay or Aux 2 relay will pull in respectively when ever trolley or hoist pushbuttons are pressed. When the rotary switch is in B position both Aux 1 and Aux 2 relays will pull in. A-1. Transmitter Switches Sw3 and Sw4 Programming. (See Sections 6-2 and 6-4 for physical location of transmitter switches). A-1.1. Transmitter programming Sw3 A-1.1.1. Positions 1-3 (Pendant only) Switch Positioning. (Standard configuration all “OFF”). The functional positions of the various buttons controlling the hoist trolley and bridge can be moved by transmitter dip switch Sw3 also. Positions Sw3-1 through Sw3-3 control these functions. No change in receiver wiring is needed to use these functions. See TABLE 1(m) for switch verses button configurations. A-1.2.2. Position 3 Disable Tandem for hoist and trolley. (Normally keep turned “OFF”). For cranes with auxiliary hoists and/or trolleys, turning this switch “ON” disables the transmitter selector switch “B” position (both function) that selects tandem operation of hoist or trolley. A-1.1.2. Positions 1-3 (SLTX only) no function. (Keep turned “OFF”). A-1.2.3. Position 4 Invert Crane Select Aux. Outputs. (Normally keep turned “OFF”). A-1.1.3. Positions 4-7 no function. (Keep turned “OFF”). For cranes that use the select function only, turning this switch “ON” inverts the select function operation so that the relay closes for the unselected function. A-1.1.4. Position 8 Time-out-timer Disable. (Normally keep turned “OFF”). The transmitter has an approximate 15-minute time-outtimer. If the transmitter is not used for over 15 minutes it will shut down. This transmitter time-out-timer function is transmitter dip switch selectable. Sw3 position 8 disables the time-out-timer. Turning Sw3-8 “ON” disables the timeout-timer. A-1.2.4. Positions 5-7 Extended Crane Control Configurations. (Standard all “OFF” otherwise see TABLE 1(c) through TABLE 1(l). The 10K12/18 2-speed Pendant and SLTX transmitter is available with extended crane control configurations. These options are switch configurable on the transmitter. The eight-position dip switches Sw3 and Sw4 on the transmitter can provide all configurations with a single transmitter CPU EPROM for the 2-speed transmitter. TABLE 1 shows the available configurations and the switch programming needed to provide them. The standard transmitter comes with the output configuration is shown in TABLE 1(a) single speed and TABLE 1(b) 2-speed: TYPE 0 and has no extended crane control configurations. For 2-speed extended crane control configurations: See TABLE 1(c) through TABLE 1(l): TYPE 1 through CONFIGURATION 4 respectively. If a configuration listed in TABLE 1(b) through TABLE 1(l) is preferred over the standard configuration, please reprogram Sw3 and Sw4 respectively on the transmitter. A-1.2. Transmitter programming Sw4 A-1.2.1. Position 1-2 Mode Enable. (Standard Mode 1 keep 1-2 turned “OFF”). Mode 1, Sw4 1-2 all “OFF”. The 10K12 single speed system comes standard configured this way from the factory with three motion controls and six auxiliaries (controlled by the toggle switches). The 10K12 2-speed system comes standard configured this way from the factory with three 2speed controls and three auxiliaries (controlled by the toggle switches, the rotary is non-functional). Mode 2, Sw4 1 turned “OFF” and Sw4 2 turned “ON”. The 10K12 2-speed system configured this way is able to control four 2-speed motion controls and no auxiliaries this give bridge, trolley, main and aux hoist. The rotary selector switch functions are H1 main hoist, H2 aux hoist and B both main and aux hoist (the toggle switches are non-functional). A-1.2.5. Position 8 no function. (Keep turned “OFF”). A-2 Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) A-2. Replacement Transmitter EPROM’s All 10K12/18 Pendant (10K12 Pendant transmitters normally have a black top and a yellow bottom. 10K16/24 pendant transmitters normally have a yellow top and black bottom.) and SLTX transmitters use CPU EPROM part numbers as listed below: Pendant 3/4/5 Motor Pendant 3/4/5 Motor Pendant 7 Motor Pendant 3 Motor SLTX 3/4/5 Motor SLTX 3 Motor Single speed Two speed Two speed Three speed Two speed Three speed 10K12 10K12 10K12 10K16/18 10K12 10K16/18 FW2825-1 FW2826-1 FW2827-1 FW10K16P-1 FW2821-1 FW2819-0 A-3. Multibox and Optional Output Board: WARNING IF YOUR UNIT WAS NOT ORDERED WITH MULTIBOX DO NOT ATTEMPT TO PROGRAM MULTIBOX IN THE FIELD. TELEMOTIVE MUST COORDINATE ACCESS CODE ASSIGNMENTS WITH THE TRANSMITTERS PRIOR TO ENABLING MULTIBOX. PLEASE CONTACT TELEMOTIVE IF YOU NEED TO ADD MULTIBOX. FAILURE TO DO SO CAN BE A SERIOUS SAFETY HAZARD. If Multibox is used (Receiver switch Sw3-3 is “ON” and the Optional Output Board is installed in the receiver). The outputs are as follows: C1-C2 Defined per type C3 MULTIBOX 1 C4 MULTIBOX 2 C5 MULTIBOX 3 C6 MULTIBOX 4 A-4. Latching of Auxiliary Relays Certain auxiliary relays can be set to latch (be toggled on and off) by setting dip switch S2 positions 6-8 on the Receiver CPU Board. If an Aux function is latchable it is noted in the programming diagram by the following note (LATCHABLE S2-#) where # is the switch position 6-8 that must be turned on for the latching function. A-3 Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) A-5. Tables 1(a) through (k) Wiring and Programming Diagrams The following tables give various extended crane configurations. Functional terms like Trolley East and Hoist Up match standard transmitter labeling from the factory. The following legend is used in these diagrams: 1 ST GND K# M LC In d icates term in al b lo ck J2 o r J3 w ith term in al n u m b er # in th e rad io receiv er o u tp u t b o ard In d icates term in al b lo ck J1 in p o w er su p p ly b o ard w ith th e req u ired co n n ectio n n o ted . In d icates cu sto m er su p p lied co n tacto r co il w ith arc su p p resso r in p arallel. A-6. Optional 120 Volt Wiring In the following wiring diagrams the relay outputs AJ2, BJ2 and CJ2 have listed to the right of the outer terminal, the appropriate motor function they control, i.e., trolley, hoist etc. Proper installation requires that this output be wired to a contactor controlling that function and that the contactor has the proper arc suppressor across it. The relays on these output boards are rated at 16 amps and fused at 10 amps unless otherwise noted. SW 1 FU SE O N /O F F E 1 0 1 7 1 -X P /S B O A R D In d icates a relay co n tact in rad io receiver n u m b er # . T h e X in d icates th e relay clo sin g an d th e clo sin g seq u en ce (1 st , 2 n d , etc.) as th e in d icated sw itch is d ep ressed . Power supply wiring is accomplished through connector J1 on the power supply board. The connections labeled 240, 120, N and GND are wired to the appropriate supply connections per the wiring diagrams. An extra connection 120 is provided for 120 Volt applications only for jumpering to Pins 2 and 6 of the Master Relay (MR) K1 on the power supply board. The unit may optionally be wired as in Figure A-1. Figure A-2 shows the wiring layout. All other wiring is accomplished per the tables. J1 120 120 V A C GND 120 •(2 ) K 1 (M R ) •(4 ) • •(6 ) K 1 (M R ) •(8 ) M LC Figure A-1. Optional 120 VAC Wiring Diagram A-4 Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) S4 S5 0FF DS4 DS6 0FF J4 J5 F2 8 7 65 4 3 21 8 7 6 5 4 3 21 DS3 0FF S3 D S-15 JU2 J7 DS3 D S4 D S5 D S6 DS1 K2 K3 S2 K4 K5 K6 D S2 J1 DS2 D S3 D S4 D S5 DS6 DS K1 J1 J6 J1 DS2 D S2 J8 J1 DS1 DS1 J3 DS2 DS3 DS4 D S5 D S6 DS K1 J2 0FF CPU BO AR D R EC EIVER B O A RD F1 ON S1 8 7654 3 21 J3 DS1 DS5 87 65 4 32 1 DS -7 -8 -9 -10 -11-12 -13-14 K2 K3 K4 K5 K6 DS K1 K2 K3 K4 K5 J2 K6 DS PO W ER SUPPLY BO ARD J7 J5 SW 1 ON F2 OFF J6 F1 J2 F2 F3 F4 F5 F6 F1 RE LAY B OAR D J3 J2 F2 F3 F4 F5 F6 F1 R ELA Y B OA RD J3 J2 F2 F3 F4 F5 F6 RELA Y BO AR D J3 M ASTER CON TROL K 1 RELAY (MCR ) 120 F1 N G ND N 120 240 J1 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 O P T IO N A L O U T P U T B O A R D O UTPUTS INPUTS Position A 120 O UTPUTS INPUTS Position B N G N D N 120 240 120 OUTPUTS INPUTS Position C N G N D N 120 240 110 VAC W iring 240V A C A 240V A C B G round 120V A C G round N eutral J1 P o w e r S upp ly B o ard 220 VAC W iring Figure A-2. 10K12 Wiring Layout A-7. Crane Control Type Selection The crane control type selection information is provided in TABLE 1(a) through TABLE 1(l). Each table defines a specific configuration and provides a wiring diagram, a programming diagram, and transmitter and receiver switch settings. The table for each configuration is provided on facing pages so that all information is easily accessible. A-5 Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(a) Crane Control Type Selection: 10K12 Single Speed TYPE 0 WIRING DIAGRAM ____________________________________________________________________________________________________ STANDARD CONFIGURATION: ALL MOTIONS (HOIST, TROLLEY and BRIDGE) 2 40 V A C SW 1 120 VA C J1 FU SE * N O T E : If it is necessary to o perate th e A larm F un ctio n du rin g E -S to p co n d itio n , w ire th e inp u t to the alarm relay “ J 3 ” fo r th e alarm fu n ctio n to th e co n trol p o w er h o t sid e (relay “ K 1 ” (M R ) o n P /S B o ard d een ergized). 240 120 O N /O F F TO POW ER T R AN SFO R M ER •(2 ) K 1 (M R ) •(4 ) • E 1 0 1 7 1 -X P /S B O A R D • * S ee N ote GND •(6 ) • K 1 (M R ) •(8 ) HOT RET • K1 • K2 • K3 • • K4 K5 • C J3 C J2 AUX 5 • • K2 AUX 6 AUX 4 • K3 • • K4 K5 K6 AUX 3 AUX 2 K6 M A IN L IN E CONTACTOR M LC A J2 A J3 TO CONTROL PO W ER K1 M U L T IB O X 1 M U L T IB O X 4 B J2 • K1 • K2 • K3 • K4 • K5 B R ID G E SOUTH TR O LLEY EAST K6 M U L T IB O X 2 M U L T IB O X 3 AUX 1 B J3 O P T IO N A L M u ltib ox o u tpu ts availab le w ith facto ry in stalled M u ltib o x o ptio n o nly. H O IS T UP A ll co nn ectio ns to o utp u ts A J 2 , B J 2 an d C J 2 are to co ntacto rs, w ith pro p er arc su p p resso rs acro ss th em , co ntro llin g th e ap p ro p riate listed fu nctio n to th e righ t. H O IS T DOW N B R ID G E NORTH T elem o tive receiver ou tp u t bo ard s (E 1 0 1 65 -X ). TR O LLEY W EST A-6 Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(a) Crane Control Type Selection: 10K12 Single Speed TYPE 0 PROGRAMMING ____________________________________________________________________________________________________ STANDARD CONFIGURATION: ALL MOTIONS (HOIST, TROLLEY and BRIDGE) O UT PUT S B2 UP DN B1 H O IS T 1ST A6 A5 A4 A1 A2 A3 A4 A5 A6 O UT PUT S B4 O UT PUT S B6 B3 B R ID G E B5 T ROLLEY 1ST 1ST 1ST IN D E P E N D E N T O U T P U T S A3 AU X 1 A2 AU X 2 A1 AU X 3 STANDARD OUTPUTS AUX 5 (LATCHABLE S2-7) AUX 6 (LATCHABLE S2-6) AUX 4 AUX 3 AUX 2 AUX 1 B1 B2 B3 B4 B5 B6 AU X 4 AU X 6 AU X 5 STANDARD OUTPUTS HOIST UP HOIST DOWN BRIDGE NORTH BRIDGE SOUTH TROLLEY EAST TROLLEY WEST OPTIONAL OUTPUT BOARD OPTION #1 C1 C2 C3 MULTIBOX 1 C4 MULTIBOX 2 C5 MULTIBOX 3 C6 MULTIBOX 4 Transmitter and Receiver Switch Select: Switch settings Sw3-5 to Sw3-7 are defined as follows (for Optional Output Board in the Receiver Sw3-3 must be “ON” for Option #1 and “OFF” for Option #1): TRANSMITTER SWITCH SETTINGS: 8 7 TYPE Sw4-7 OFF 3 2 5 4 Sw4-6 OFF Sw4-5 OFF OFF Sw4 ON Sw3 8 7 5 4 3 2 OFF ON A-7 For these switch positions see the beginning of this section. 1ST 1ST Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(b) Crane Control Type Selection: 10K12 2-Speed TYPE 0 WIRING DIAGRAM ____________________________________________________________________________________________________ STANDARD CONFIGURATION: ALL MOTIONS (HOIST, TROLLEY and BRIDGE) 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-1” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board de-energized). 240 120 ON/OFF TO POWER TRANSFORMER •(2) K1 ( M R ) •(4) • E10171-X P/S BOARD • * See Note GND •(6) • K1 ( M R ) •(8) AJ3 RET • K1 • K2 • • K4 • K5 • K6 K3 MAIN LINE CONTACTOR MLC CJ3 AJ2 TO CONTROL POWER HOT CJ2 • K1 • K2 AUX 2 AUX 1 • K3 • K4 • K5 K6 AUX 3 (*ALARM) TROLLEY WEST TROLLEY 2 ND SPD MULTIBOX 1 OR **AUX 6 MULTIBOX 3 Telemotive receiver output boards (E10165-X). • K1 • K2 • K3 • K4 • K5 BRIDGE NORTH K6 BRIDGE 2 ND SPD **AUX 5 MULTIBOX 4 BJ2 ** A U X 4 MULTIBOX 2 TROLLEY EAST BJ3 OPTIONAL HOIST UP Multibox outputs available with factory installed Multibox option only. HOIST 2 ND SPD HOIST DOWN All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. **Aux outputs 4 and 5 available with Multibox. Aux outputs 4 to 6 available with Multibox disabled. Aux 5 and 6 require a special transmitter see your Telemotive representative. BRIDGE SOUTH A-8 Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(b) Crane Control Type Selection: 10K12 2-Speed TYPE 0 PROGRAMMING ____________________________________________________________________________________________________ STANDARD CONFIGURATION: ALL MOTIONS (HOIST, TROLLEY and BRIDGE) UP O UT PUT S B3 B2 B1 H O IS T ND DN ST ST O UT PUT S A6 A5 A4 T ROLLEY ND ST ST ND ND O UT PUT S B6 B5 B4 B R ID G E ND ST ST ND IN D E P E N D E N T O U T P U T S A3 AU X 1 A2 AU X 2 A1 AU X 3 AL AR M A1 A2 A3 A4 A5 A6 STANDARD OUTPUTS AUX 3 (ALARM) AUX 2 (LATCHABLE S2-6) AUX 1 (LATCHABLE S2-7) TROLLEY WEST TROLLEY 2ND SPEED TROLLEY EAST B1 B2 B3 B4 B5 B6 STANDARD OPTIONAL OUTPUT OUTPUTS BOARD OPTION #1 HOIST UP C1 AUX 4 ND C2 AUX 5 HOIST 2 SPEED HOIST DOWN C3 MULTIBOX 1 BRIDGE NORTH C4 MULTIBOX 2 ND BRIDGE 2 SPEED C5 MULTIBOX 3 BRIDGE SOUTH C6 MULTIBOX 4 OPTIONAL OUTPUT BOARD OPTION #2 C1 AUX 4 C2 AUX 5 C3 AUX 6 C4 C5 C6 Transmitter and Receiver Switch Select: Switch settings Sw3-5 to Sw3-7 are defined as follows (for Optional Output Board in the Receiver Sw3-3 must be “ON” for Option #1 and “OFF” for Option #2): TRANSMITTER SWITCH SETTINGS: Sw4 TYPE 5 4 Sw4-7 OFF 3 2 Sw4-6 OFF Sw4-5 OFF OFF ON Sw3 3 2 OFF ON A-9 For these switch positions see the beginning of this section. Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(c) Crane Control Type Selection: 10K12 2-Speed TYPE 1 WIRING DIAGRAM ____________________________________________________________________________________________________ 2-SPEED with DIRECTIONAL CONTROL: ALL MOTIONS 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board deenergized). 240 120 ON/OFF TO POWER TRANSFORMER •(2) K1 ( M R ) •(4) • AJ3 • E10171-X P/S BOARD • * See Note GND •(6) • K1 ( M R ) •(8) K2 • K3 • K4 • K5 K6 • • CJ3 K1 K2 • K3 • K4 MULTIBOX 1 **or AUX 2 • K5 MULTIBOX 2 **or AUX 1 K6 MULTIBOX 3 **or AUX 5 • TROLLEY EAST/WEST BRIDGE NORTH/SOUTH TROLLEY WEST TROLLEY 2 ND SPD • K2 • K3 • K4 • K5 BRIDGE NORTH K6 BRIDGE 2 ND SPD **AUX 3 Telemotive receiver output boards (E10165-X). ** A U X 4 MULTIBOX 4 **or AUX 6 BJ2 K1 OPTIONAL • HOIST UP/DOWN CJ2 TROLLEY EAST BJ3 • RET MAIN LINE CONTACTOR MLC AJ2 K1 TO CONTROL POWER HOT HOIST UP Multibox outputs available with factory installed Multibox option only. HOIST 2 ND SPD HOIST DOWN All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. **Aux outputs 4 and 3 available with Multibox. Aux outputs 1 to 6 available with Multibox disabled. Aux 5 and 6 require a special transmitter see your Telemotive representative. BRIDGE SOUTH A-10 Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(c) Crane Control Type Selection: 10K12 2-Speed TYPE 1 PROGRAMMING ____________________________________________________________________________________________________ 2-SPEED with DIRECTIONAL CONTROL: ALL MOTIONS O UT PUT S B3 B2 B1 A1 H O IS T A1 A2 A3 A4 A5 A6 UP DN O UT PUT S A6 A5 A4 2ND 1 ST A2 T ROLLEY 2 N D 1 ST 1 ST 2 ND STANDARD OUTPUTS HOIST UP/DOWN TROLLEY EAST/WEST BRIDGE NORTH/SOUTH TROLLEY WEST TROLLEY 2ND SPEED TROLLEY EAST B1 B2 B3 B4 B5 B6 2ND 1ST 1 ST 2 ND O UT PUT S B6 B5 B4 1 ST 2 ND A3 B R ID G E STANDARD OPTIONAL OUTPUT OUTPUTS BOARD OPTION #1 HOIST UP C1 AUX 4 C2 AUX 3 HOIST 2ND SPEED HOIST DOWN C3 MULTIBOX 1 BRIDGE NORTH C4 MULTIBOX 2 BRIDGE 2ND SPEED C5 MULTIBOX 3 BRIDGE SOUTH C6 MULTIBOX 4 OPTIONAL OUTPUT BOARD OPTION #2 C1 AUX 4 C2 AUX 3 C3 AUX 2 C4 AUX 1 C5 AUX 5 C6 AUX 6 Transmitter and Receiver Switch Select: Switch settings Sw3-5 to Sw3-7 are defined as follows (for Optional Output Board in the Receiver Sw3-3 must be “ON” for Option #1 and “OFF” for Option #2): TRANSMITTER SWITCH SETTINGS: TYPE 5 4 Sw4-7 OFF 3 2 Sw4-6 OFF Sw4-5 ON OFF Sw4 ON Sw3 3 2 OFF ON A-11 For these switch positions see the beginning of this section. Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(d) Crane Control Type Selection: 10K12 2-Speed TYPE 2 WIRING DIAGRAM ____________________________________________________________________________________________________ 2-SPEED, 2-WINDINGS: ALL MOTIONS 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board deenergized). 240 120 ON/OFF TO POWER TRANSFORMER •(2) K1 ( M R ) •(4) • AJ3 • E10171-X P/S BOARD • * See Note GND •(6) • K1 ( M R ) •(8) K2 • K3 • K4 • K5 K6 • • CJ3 HOIST HIGH SPD TROLLEY HIGH SPD BRIDGE HIGH SPD TROLLEY WEST TROLLEY LOW SPD CJ2 K1 K2 • K3 • K4 MULTIBOX 1 **or AUX 2 • K5 MULTIBOX 2 **or AUX 1 K6 MULTIBOX 3 **or AUX 5 • • • K2 • K3 • K4 • K5 BRIDGE NORTH K6 BRIDGE LOW SPD **AUX 3 Telemotive receiver output boards (E10165-X). ** A U X 4 MULTIBOX 4 **or AUX 6 BJ2 K1 OPTIONAL TROLLEY EAST BJ3 • RET MAIN LINE CONTACTOR MLC AJ2 K1 TO CONTROL POWER HOT HOIST UP Multibox outputs available with factory installed Multibox option only. HOIST LOW SPD HOIST DOWN All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. **Aux outputs 4 and 3 available with Multibox. Aux outputs 1 to 6 available with Multibox disabled. Aux 5 and 6 require a special transmitter see your Telemotive representative. BRIDGE SOUTH A-12 Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(d) Crane Control Type Selection: 10K12 2-Speed TYPE 2 PROGRAMMING ____________________________________________________________________________________________________ 2-SPEED, 2-WINDINGS: ALL MOTIONS O UT PUT S B3 B2 B1 A1 H O IS T A1 A2 A3 A4 A5 A6 UP DN O UT PUT S A6 A5 A4 A2 T ROLLEY 2 N D 1 ST 1 S T 2 N D 2 N D 1 ST 1 ST 2 ND STANDARD OUTPUTS HOIST HIGH SPEED TROLLEY HIGH SPEED BRIDGE HIGH SPEED TROLLEY WEST TROLLEY 2ND SPEED TROLLEY EAST B1 B2 B3 B4 B5 B6 A3 B R ID G E STANDARD OPTIONAL OUTPUT OUTPUTS BOARD OPTION #1 HOIST UP C1 AUX 4 HOIST LOW SPEED C2 AUX 3 HOIST DOWN C3 MULTIBOX 1 BRIDGE NORTH C4 MULTIBOX 2 BRIDGE LOW SPEED C5 MULTIBOX 3 BRIDGE SOUTH C6 MULTIBOX 4 2ND 1ST Sw4 8 7 TYPE 5 4 Sw4-7 OFF 3 2 Sw4-6 ON Sw4-5 OFF OFF ON Sw3 8 7 5 4 3 2 OFF ON A-13 1 ST 2 ND OPTIONAL OUTPUT BOARD OPTION #2 C1 AUX 4 C2 AUX 3 C3 AUX 2 C4 AUX 1 C5 AUX 5 C6 AUX 6 Transmitter and Receiver Switch Select: Switch settings Sw3-5 to Sw3-7 are defined as follows (for Optional Output Board in the Receiver Sw3-3 must be “ON” for Option #1 and “OFF” for Option #2): TRANSMITTER SWITCH SETTINGS: O UT PUT S B6 B5 B4 For these switch positions see the beginning of this section. Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(e) Crane Control Type Selection: 10K12 2-Speed TYPE 3 WIRING DIAGRAM ____________________________________________________________________________________________________ ACCO CONTROLS: ALL MOTIONS 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board deenergized). 240 120 ON/OFF TO POWER TRANSFORMER •(2) K1 ( M R ) •(4) • AJ3 E10171-X P/S BOARD • * See Note GND •(6) • K1 ( M R ) •(8) K2 • K3 • K4 • K5 K6 • • • CJ3 HOIST DOWN 2 ND SPD TROLLEY WEST 2 ND SPD BRIDGE SOUTH 2 ND SPD TROLLEY WEST TROLLEY EAST 2 ND SPD CJ2 • • K2 • K3 • K4 MULTIBOX 1 **or AUX 2 • K5 MULTIBOX 2 **or AUX 1 K6 MULTIBOX 3 ** or AUX 5 **AUX 3 Telemotive receiver output boards (E10165-X). BJ2 • K2 • K3 • K4 • K5 BRIDGE NORTH K6 BRIDGE NORTH 2 ND SPD ** A U X 4 MULTIBOX 4 **or AUX 6 K1 OPTIONAL K1 TROLLEY EAST BJ3 • RET MAIN LINE CONTACTOR MLC AJ2 K1 TO CONTROL POWER HOT HOIST UP Multibox outputs available with factory installed Multibox option only. HOIST UP 2 ND SPD HOIST DOWN BRIDGE SOUTH A-14 All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. **Aux outputs 4 and 3 available with Multibox. Aux outputs 1 to 6 available with Multibox disabled. Aux 5 and 6 require a special transmitter see your Telemotive representative. Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(e) Crane Control Type Selection: 10K12 2-Speed TYPE 3 PROGRAMMING ____________________________________________________________________________________________________ ACCO CONTROLS: ALL MOTIONS O UT PUT S B3 B2 B1 A1 H O IS T A1 A2 A3 A4 A5 A6 UP DN O UT PUT S A6 A5 A4 A2 T ROLLEY 2 N D 1 ST 1 S T 2 N D 2 N D 1 ST 1 ST 2 ND STANDARD OUTPUTS HOIST DOWN 2ND SPEED TROLLEY WEST 2ND SPEED BRIDGE SOUTH 2ND SPEED TROLLEY WEST TROLLEY EAST 2ND SPEED TROLLEY EAST B1 B2 B3 B4 B5 B6 2ND 1ST 1 ST 2 ND O UT PUT S B6 B5 B4 A3 B R ID G E STANDARD OPTIONAL OUTPUT OUTPUTS BOARD OPTION #1 HOIST UP C1 AUX 4 HOIST UP 2ND SPEED C2 AUX 3 HOIST DOWN C3 MULTIBOX 1 BRIDGE NORTH C4 MULTIBOX 2 BRIDGE NORTH 2ND SPEED C5 MULTIBOX 3 BRIDGE SOUTH C6 MULTIBOX 4 OPTIONAL OUTPUT BOARD OPTION #2 C1 AUX 4 C2 AUX 3 C3 AUX 2 C4 AUX 1 C5 AUX 5 C6 AUX 6 Transmitter and Receiver Switch Select: Switch settings Sw3-5 to Sw3-7 are defined as follows (for Optional Output Board in the Receiver Sw3-3 must be “ON” for Option #1 and “OFF” for Option #2): TRANSMITTER SWITCH SETTINGS: Sw4 TYPE Sw4-7 OFF 3 2 Sw4-6 ON Sw4-5 ON OFF ON Sw3 3 2 OFF ON A-15 For these switch positions see the beginning of this section. Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(f) Crane Control Type Selection: 10K12 2-Speed TYPE 4 WIRING DIAGRAM ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS for HOIST and TROLLEY: STANDARD BRIDGE 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board deenergized). 240 120 ON/OFF TO POWER TRANSFORMER •(2) K1 ( M R ) •(4) • AJ3 E10171-X P/S BOARD • * See Note GND •(6) • K1 ( M R ) •(8) • K1 • K2 • K3 • K4 • K5 • K6 BJ3 RET CJ3 OPTIONAL • K1 • K2 • K3 AUX 1 TROLLEY WEST • K4 MULTIBOX 1 **or AUX 2 TROLLEY LOW SPD • K5 MULTIBOX 2 **or AUX 5 K6 MULTIBOX 3 **or AUX 6 HOIST HIGH SPD TROLLEY HIGH SPD TROLLEY EAST ** A U X 4 **AUX 3 MULTIBOX 4 Telemotive receiver output boards (E10165-X). • K1 • K2 • K3 • K4 • K5 BRIDGE NORTH K6 BRIDGE 2 ND SPD CJ2 BJ2 MAIN LINE CONTACTOR MLC AJ2 TO CONTROL POWER HOT HOIST UP Multibox outputs available with factory installed Multibox option only. HOIST LOW SPD HOIST DOWN All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. **Aux outputs 4 and 3 available with Multibox. Aux outputs 2 to 6 available with Multibox disabled. Aux 5 and 6 require a special transmitter see your Telemotive representative. BRIDGE SOUTH A-16 Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(f) Crane Control Type Selection: 10K12 2-Speed TYPE 4 PROGRAMMING ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS for HOIST and TROLLEY: STANDARD BRIDGE O UT PUT S B3 B2 B1 A1 H O IS T UP DN O UT PUT S A6 A5 A4 ND ST ST O UT PUT S B6 B5 B4 B R ID G E A2 T ROLLEY ND ST ST ND ND 2 N D 1 ST 1 ST 2 ND IN D E P E N D E N T O U T P U T S A3 AU X 1 A1 A2 A3 A4 A5 A6 STANDARD OUTPUTS HOIST HIGH SPEED TROLLEY HIGH SPEED AUX 1 (LATCHABLE S2-7) TROLLEY WEST TROLLEY LOW SPEED TROLLEY EAST B1 B2 B3 B4 B5 B6 STANDARD OPTIONAL OUTPUT OUTPUTS BOARD OPTION #1 HOIST UP C1 AUX 4 HOIST LOW SPEED C2 AUX 3 HOIST DOWN C3 MULTIBOX 1 BRIDGE NORTH C4 MULTIBOX 2 BRIDGE 2ND SPEED C5 MULTIBOX 3 BRIDGE SOUTH C6 MULTIBOX 4 OPTIONAL OUTPUT BOARD OPTION #2 C1 AUX 4 C2 AUX 3 C3 AUX 2 C4 AUX 5 C5 AUX 6 C6 Transmitter and Receiver Switch Select: Switch settings Sw3-5 to Sw3-7 are defined as follows (for Optional Output Board in the Receiver Sw3-3 must be “ON” for Option #1 and “OFF” for Option #2): TRANSMITTER SWITCH SETTINGS: Sw4 8 7 TYPE 5 4 Sw4-7 ON 3 2 Sw4-6 OFF Sw4-5 OFF OFF ON Sw3 8 7 5 4 3 2 OFF ON A-17 For these switch positions see the beginning of this section. Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(g) Crane Control Type Selection: 10K12 2-Speed TYPE 5 WIRING DIAGRAM ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS for HOIST: STANDARD BRIDGE and TROLLEY 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board deenergized). 240 120 ON/OFF TO POWER TRANSFORMER •(2) K1 ( M R ) •(4) • AJ3 E10171-X P/S BOARD • * See Note GND •(6) • K1 ( M R ) •(8) • K1 • K2 • K3 • K4 • K5 • K6 BJ3 RET OPTIONAL • K1 • K2 AUX 2 • K3 AUX 1 TROLLEY WEST • K4 MULTIBOX 1 **or AUX 5 TROLLEY 2 ND SPD • K5 MULTIBOX 2 **or AUX 6 K6 HOIST HIGH SPD TROLLEY EAST ** A U X 4 **AUX 3 MULTIBOX 3 MULTIBOX 4 Telemotive receiver output boards (E10165-X). • K1 • K2 • K3 • K4 • K5 BRIDGE NORTH K6 BRIDGE 2 ND SPD CJ2 CJ3 BJ2 MAIN LINE CONTACTOR MLC AJ2 TO CONTROL POWER HOT HOIST UP Multibox outputs available with factory installed Multibox option only. HOIST LOW SPD HOIST DOWN All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. **Aux outputs 4 and 3 available with Multibox. Aux outputs 3 to 6 available with Multibox disabled. Aux 5 and 6 require a special transmitter see your Telemotive representative. BRIDGE SOUTH A-18 Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(g) Crane Control Type Selection: 10K12 2-Speed TYPE 5 PROGRAMMING ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS for HOIST: STANDARD BRIDGE and TROLLEY O UT PUT S B3 B2 B1 A1 H O IS T UP ND DN ST ST O UT PUT S A6 A5 A4 T ROLLEY 2 N D 1 ST O UT PUT S B6 B5 B4 B R ID G E 1 ST 2 ND 2 N D 1 ST 1 ST 2 ND ND IN D E P E N D E N T O U T P U T S A3 AU X 1 A2 A1 A2 A3 A4 A5 A6 STANDARD OUTPUTS HOIST HIGH SPEED AUX 2 (LATCHABLE S2-6) AUX 1 (LATCHABLE S2-7) TROLLEY WEST TROLLEY 2ND SPEED TROLLEY EAST B1 B2 B3 B4 B5 B6 AU X 2 STANDARD OPTIONAL OUTPUT OUTPUTS BOARD OPTION #1 HOIST UP C1 AUX 4 HOIST LOW SPEED C2 AUX 3 HOIST DOWN C3 MULTIBOX 1 BRIDGE NORTH C4 MULTIBOX 2 ND BRIDGE 2 SPEED C5 MULTIBOX 3 BRIDGE SOUTH C6 MULTIBOX 4 OPTIONAL OUTPUT BOARD OPTION #2 C1 AUX 4 C2 AUX 3 C3 AUX 5 C4 AUX 6 C5 C6 Transmitter and Receiver Switch Select: Switch settings Sw3-5 to Sw3-7 are defined as follows (for Optional Output Board in the Receiver Sw3-3 must be “ON” for Option #1 and “OFF” for Option #2): TRANSMITTER SWITCH SETTINGS: Sw4 8 7 TYPE 5 4 Sw4-7 ON 3 2 Sw4-6 OFF Sw4-5 ON OFF ON Sw3 8 7 5 4 3 2 OFF ON A-19 For these switch positions see the beginning of this section. Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(h) Crane Control Type Selection: 10K12 2-Speed TYPE 6 WIRING DIAGRAM ____________________________________________________________________________________________________ DEMAG: 2-SPEED, 2-WINDINGS for HOIST: STANDARD BRIDGE and TROLLEY 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board deenergized). 240 120 ON/OFF TO POWER TRANSFORMER •(2) K1 ( M R ) •(4) • AJ3 E10171-X P/S BOARD • * See Note GND •(6) • K1 ( M R ) •(8) • K1 • K2 • K3 • K4 • K5 • K6 BJ3 RET K1 • K2 • K3 • K4 • K5 K6 • K1 • K2 AUX 2 • K3 AUX 1 TROLLEY WEST • K4 MULTIBOX 1 **or AUX 5 TROLLEY 2 ND SPD • K5 MULTIBOX 2 **or AUX 6 K6 HOIST DOWN 2 ND SPD TROLLEY EAST ** A U X 4 **AUX 3 MULTIBOX 3 MULTIBOX 4 Telemotive receiver output boards (E10165-X). HOIST UP Multibox outputs available with factory installed Multibox option only. HOIST UP 2 ND SPD HOIST DOWN OPTIONAL CJ2 CJ3 BJ2 • MAIN LINE CONTACTOR MLC AJ2 TO CONTROL POWER HOT All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. BRIDGE NORTH BRIDGE 2 ND SPD **Aux outputs 4 and 3 available with Multibox. Aux outputs 3 to 6 available with Multibox disabled. Aux 5 and 6 require a special transmitter see your Telemotive representative. BRIDGE SOUTH A-20 Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(h) Crane Control Type Selection: 10K12 2-Speed TYPE 6 PROGRAMMING ____________________________________________________________________________________________________ DEMAG: 2-SPEED, 2-WINDINGS for HOIST: STANDARD BRIDGE and TROLLEY UP O UT PUT S B3 B2 B1 DN O UT PUT S A6 A5 A4 T ROLLEY O UT PUT S B6 B5 B4 B R ID G E 2 N D 1ST 1 ST 2 ND A1 H O IS T ND ST ST 2 N D 1 ST 1 ST 2 ND ND IN D E P E N D E N T O U T P U T S A3 AU X 1 A2 A1 A2 A3 A4 A5 A6 STANDARD OUTPUTS HOIST DOWN 2ND SPEED AUX 2 (LATCHABLE S2-6) AUX 1 (LATCHABLE S2-7) TROLLEY WEST TROLLEY 2ND SPEED TROLLEY EAST B1 B2 B3 B4 B5 B6 AU X 2 STANDARD OPTIONAL OUTPUT OUTPUTS BOARD OPTION #1 HOIST UP C1 AUX 4 ND HOIST UP 2 SPEED C2 AUX 3 HOIST DOWN C3 MULTIBOX 1 BRIDGE NORTH C4 MULTIBOX 2 BRIDGE 2ND SPEED C5 MULTIBOX 3 BRIDGE SOUTH C6 MULTIBOX 4 OPTIONAL OUTPUT BOARD OPTION #2 C1 AUX 4 C2 AUX 3 C3 AUX 5 C4 AUX 6 C5 C6 Transmitter and Receiver Switch Select: Switch settings Sw3-5 to Sw3-7 are defined as follows (for Optional Output Board in the Receiver Sw3-3 must be “ON” for Option #1 and “OFF” for Option #2): TRANSMITTER SWITCH SETTINGS: Sw4 8 7 TYPE 5 4 Sw4-7 ON 3 2 Sw4-6 ON Sw4-5 OFF OFF ON Sw3 8 7 5 4 3 2 OFF ON A-21 For these switch positions see the beginning of this section. Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(i) Crane Control Type Selection: 10K12 CONFIGURATION 1 WIRING DIAGRAM ____________________________________________________________________________________________________ STANDARD 2-SPEED 4 MOTOR SYSTEM 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board deenergized). 240 120 ON/OFF TO POWER TRANSFORMER •(2) K1 ( M R ) •(4) • AJ3 • E10171-X P/S BOARD • * See Note GND •(6) • K1 ( M R ) •(8) K2 • K3 • K4 • K5 K6 • • CJ3 AUX HOIST UP AUX HOIST 2 ND SPD AUX HOIST DOWN TROLLEY WEST TROLLEY 2 ND SPD CJ2 K1 K2 • K3 • K4 MULTIBOX 1 **or AUX 2 • K5 MULTIBOX 2 **or AUX 1 K6 MULTIBOX 3 **or AUX 5 • • • K2 • K3 • K4 • K5 BRIDGE NORTH K6 BRIDGE 2 ND SPD **AUX 3 Telemotive receiver output boards (E10165-X). ** A U X 4 MULTIBOX 4 **or AUX 6 BJ2 K1 OPTIONAL TROLLEY EAST BJ3 • RET MAIN LINE CONTACTOR MLC AJ2 K1 TO CONTROL POWER HOT HOIST UP Multibox outputs available with factory installed Multibox option only. HOIST 2 ND SPD HOIST DOWN All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. **Aux outputs 4 and 3 available with Multibox. Aux outputs 1 to 6 available with Multibox disabled. Aux 5 and 6 require a special transmitter see your Telemotive representative BRIDGE SOUTH A-22 Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(i) Crane Control Type Selection: 10K12 CONFIGURATION 1 PROGRAMMING ____________________________________________________________________________________________________ STANDARD 2-SPEED 4 MOTOR SYSTEM UP DN A1 A2 A3 A4 A5 A6 ND O UT PUT S A6 A5 A4 T ROLLEY O UT PUT S B3 B2 B1 H O IS T ST ST ND STANDARD OUTPUTS AUX HOIST UP AUX HOIST 2ND SPEED AUX HOIST DOWN TROLLEY WEST TROLLEY 2ND SPEED TROLLEY EAST B1 B2 B3 B4 B5 B6 UP O U T P UT S B6 B5 B4 B R ID G E ND ST ST ND ND O UT PUT S A3 A2 A1 A UX H O IS T ST ST ND STANDARD OPTIONAL OUTPUT OUTPUTS BOARD OPTION #1 HOIST UP C1 AUX 4 ND HOIST 2 SPEED C2 AUX 3 HOIST DOWN C3 MULTIBOX 1 BRIDGE NORTH C4 MULTIBOX 2 BRIDGE 2ND SPEED C5 MULTIBOX 3 BRIDGE SOUTH C6 MULTIBOX 4 8 7 Conf. 5 4 Sw4-2 ON 3 2 Sw4-1 OFF OFF Sw4 ON Sw3 8 7 5 4 3 2 OFF ON A-23 ND ST ST ND OPTIONAL OUTPUT BOARD OPTION #2 C1 AUX 4 C2 AUX 3 C3 AUX 2 C4 AUX 1 C5 AUX 5 C6 AUX 6 Transmitter and Receiver Switch Select: Switch settings Sw3-5 to Sw3-7 are defined as follows (for Optional Output Board in the Receiver Sw3-3 must be “ON” for Option #1 and “OFF” for Option #2): TRANSMITTER SWITCH SETTINGS: DN For these switch positions see the beginning of this section. Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(j) Crane Control Type Selection: 10K12 CONFIGURATION 2 WIRING DIAGRAM ____________________________________________________________________________________________________ STANDARD 2-SPEED 3, 4 & 5 MOTOR SYSTEM (EXTERNAL SELECT VERSION A) 240 VAC SW1 120 VAC J1 FUSE * N O T E 1 : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board deenergized). 240 120 ON/OFF TO POWER TRANSFORMER •(2) K1 ( M R ) •(4) • E10171-X P/S BOARD • * See Note 1 GND •(6) • K1 ( M R ) •(8) AJ3 RET • K1 • K2 • • K4 • • K5 K6 K3 CJ3 AUX 3 SELECT 1 See Note 2: SELECT 2 See Note 2: TROLLEY WEST TROLLEY 2 ND SPD K2 K3 • K4 • K5 BRIDGE NORTH BRIDGE 2 ND SPD • • • • K2 • K3 • K4 MULTIBOX 1 **or AUX 4 • K5 MULTIBOX 2 **or Aux 5 K6 MULTIBOX 3 **or Aux 6 K6 ** A U X 1 **AUX 2 MULTIBOX 4 Telemotive receiver output boards (E10165-X). K1 OPTIONAL K1 BJ2 • CJ2 TROLLEY EAST BJ3 MAIN LINE CONTACTOR MLC AJ2 TO CONTROL POWER HOT Note 2: The select function can be inverted by turning Receiver CPU switch S4 position 4 to “ON”. See the details at the beginning of this section. HOIST UP HOIST 2 ND SPD Multibox outputs available with factory installed Multibox option only. HOIST DOWN All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. BRIDGE SOUTH **Aux outputs 1 and 2 available with Multibox. Aux outputs 1, 2 and 4 to 6 available with Multibox disabled. Aux 5 and 6 require a special transmitter see your Telemotive representative. A-24 Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(j) Crane Control Type Selection: 10K12 CONFIGURATION 2 PROGRAMMING ____________________________________________________________________________________________________ STANDARD 2-SPEED 3, 4 & 5 MOTOR SYSTEM (EXTERNAL SELECT VERSION A) O UT PUT S B3 B2 B1 H O IS T UP DN O UT PUT S A6 A5 A4 T ROLLEY 2 N D 1 ST 1 S T 2 ND 2 N D 1 ST 1 ST 2 ND O UT PUT S B6 B5 B4 B R ID G E 2ND 1ST 1 ST 2 ND IN D E P E N D E N T O U T P U T S A3 SELECT 1 A2 SELECT 2 A1 AU X 3 AL AR M A1 A2 A3 A4 A5 A6 STANDARD OUTPUTS AUX 3 (ALARM) SELECT 1 SELECT 2 TROLLEY WEST TROLLEY 2ND SPEED TROLLEY EAST B1 B2 B3 B4 B5 B6 STANDARD OPTIONAL OUTPUT OUTPUTS BOARD OPTION #1 HOIST UP C1 AUX 1 C2 AUX 2 HOIST 2ND SPEED HOIST DOWN C3 MULTIBOX 1 BRIDGE NORTH C4 MULTIBOX 2 ND BRIDGE 2 SPEED C5 MULTIBOX 3 BRIDGE SOUTH C6 MULTIBOX 4 OPTIONAL OUTPUT BOARD OPTION #2 C1 AUX 1 C2 AUX 2 C3 AUX 4 C4 AUX 5 C5 AUX 6 C6 Transmitter and Receiver Switch Select: Switch settings Sw3-5 to Sw3-7 are defined as follows (for Optional Output Board in the Receiver Sw3-3 must be “ON” for Option #1 and “OFF” for Option #2): TRANSMITTER SWITCH SETTINGS: 8 7 Conf. 5 4 Sw4-2 ON 3 2 Sw4-1 ON OFF Sw4 ON Sw3 8 7 5 4 3 2 OFF ON A-25 For these switch positions see the beginning of this section. Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(k) Crane Control Type Selection: 10K12 CONFIGURATION 3 WIRING DIAGRAM ____________________________________________________________________________________________________ STANDARD 2-SPEED 3, 4 & 5 MOTOR SYSTEM (EXTERNAL SELECT VERSION B) 240 VAC SW1 120 VAC J1 FUSE * N O T E 1 : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board deenergized). 240 120 ON/OFF TO POWER TRANSFORMER •(2) K1 ( M R ) •(4) • E10171-X P/S BOARD • * See Note 1 GND •(6) • K1 ( M R ) •(8) AJ3 RET • K1 • K2 • K3 • K4 • K5 • K6 CJ3 • • K2 AUX 2 • K3 AUX 1 • K4 MULTIBOX 1 **or AUX 4 • K5 MULTIBOX 2 **or AUX 5 K6 MULTIBOX 3 **or AUX 6 TROLLEY WEST TROLLEY 2 ND SPD K1 • K2 • K3 • K4 • K5 BRIDGE NORTH BRIDGE 2 ND SPD K6 SELECT 2 See Note 2 SELECT 1 See Note 2 Telemotive receiver output boards (E10165-X). • K1 MULTIBOX 4 BJ2 OPTIONAL AUX 3 CJ2 TROLLEY EAST BJ3 MAIN LINE CONTACTOR MLC AJ2 TO CONTROL POWER HOT Note 2: The select function can be inverted by turning Receiver CPU switch S4 position 4 to “ON”. See the details at the beginning of this section. HOIST UP HOIST 2 ND SPD Multibox outputs available with factory installed Multibox option only. HOIST DOWN All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. BRIDGE SOUTH ** Aux outputs 4 to 6 available with Multibox disabled. Aux 5 and 6 require a special transmitter see your Telemotive representative. A-26 Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(k) Crane Control Type Selection: 10K12 CONFIGURATION 3 PROGRAMMING ____________________________________________________________________________________________________ STANDARD 2-SPEED 3, 4 & 5 MOTOR SYSTEM (EXTERNAL SELECT VERSION B) O UT PUT S B3 B2 B1 H O IS T UP DN O UT PUT S A6 A5 A4 T ROLLEY 2 N D 1 ST 1 ST 2 ND 2 N D 1 ST 1 ST 2 ND O UT PUT S B6 B5 B4 B R ID G E 2ND 1ST 1 ST 2 ND IN D E P E N D E N T O U T P U T S A3 AU X 1 A2 AU X 2 A1 AU X 3 AL AR M A1 A2 A3 A4 A5 A6 STANDARD OUTPUTS AUX 3 (ALARM) AUX 2 (LATCHABLE S2-6) AUX 1 (LATCHABLE S2-7) TROLLEY WEST TROLLEY 2ND SPEED TROLLEY EAST STANDARD OPTIONAL OUTPUT OUTPUTS BOARD OPTION #1 HOIST UP C1 SELECT 2 C2 SELECT 1 HOIST 2ND SPEED HOIST DOWN C3 MULTIBOX 1 BRIDGE NORTH C4 MULTIBOX 2 BRIDGE 2ND SPEED C5 MULTIBOX 3 BRIDGE SOUTH C6 MULTIBOX 4 B1 B2 B3 B4 B5 B6 OPTIONAL OUTPUT BOARD OPTION #2 C1 SELECT 2 C2 SELECT 1 C3 AUX 4 C4 AUX 5 C5 AUX 6 C6 Transmitter and Receiver Switch Select: Switch settings Sw3-5 to Sw3-7 are defined as follows (for Optional Output Board in the Receiver Sw3-3 must be “ON” for Option #1 and “OFF” for Option #2): TRANSMITTER SWITCH SETTINGS: 8 7 Conf. 5 4 Sw4-2 ON 3 2 Sw4-1 ON Sw3-4 ON OFF Sw4 ON Sw3 8 7 5 4 3 2 OFF ON A-27 For these switch positions see the beginning of this section. Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(l) Crane Control Type Selection: 10K12 CONFIGURATION 4 WIRING DIAGRAM ____________________________________________________________________________________________________ STANDARD 2-SPEED 4 & 5 MOTOR SYSTEM 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board deenergized). 240 120 ON/OFF E10171-X P/S BOARD •(2) K1 ( M R ) •(4) • • * See Note GND •(6) • K1 ( M R ) •(8) AJ3 • • K2 • K3 • • • RET K4 CJ3 K6 AUX 3 • CJ2 K1 AUX 2 • K2 • K3 AUX 1 K4 K5 K6 K5 MAIN LINE CONTACTOR MLC AJ2 K1 TO CONTROL POWER HOT TROLLEY WEST TROLLEY 2 ND SPD • • TROLLEY EAST BJ3 OPTIONAL AUX HOIST DOWN AUX HOIST 2 ND SPD AUX HOIST UP AUX TROLLEY EAST AUX TROLLEY 2 ND SPD AUX TROLLEY WEST Multibox outputs available with factory installed Multibox option only. BJ2 • K1 • K2 • K3 • K4 • K5 BRIDGE NORTH K6 BRIDGE 2 ND SPD HOIST UP All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. HOIST 2 ND SPD HOIST DOWN Telemotive receiver output boards (E10165-X). BRIDGE SOUTH A-28 Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(l) Crane Control Type Selection: 10K12 CONFIGURATION 4 PROGRAMMING ____________________________________________________________________________________________________ STANDARD 2-SPEED 4 & 5 MOTOR SYSTEM O UT PUT S B3 B2 B1 H O IS T UP ND DN ST ST O UT PUT S B6 B5 B4 B R ID G E ND ST ST ND A1 A2 A3 A4 A5 A6 B1 B2 B3 B4 B5 B6 STANDARD OPTIONAL OUTPUT OUTPUTS BOARD OPTION #1 HOIST UP C1 AUX HOIST DOWN ND C2 AUX HOIST 2ND SPEED HOIST 2 SPEED HOIST DOWN C3 AUX HOIST UP BRIDGE NORTH C4 AUX TROLLEY EAST BRIDGE 2ND SPEED C5 AUX TROLLEY 2ND SPEED BRIDGE SOUTH C6 AUX TROLLEY WEST Transmitter and Receiver Switch Select: Switch settings Sw3-5 to Sw3-7 are defined as follows (for Optional Output Board in the Receiver Sw3-3 must be “ON” for Option #1): TRANSMITTER SWITCH SETTINGS: 8 7 Conf. Sw4-2 ON 3 2 Sw4-1 OFF Sw3-4 ON OFF Sw4 ON Sw3 2 N D 1 ST 1 ST 2 ND O UT PUT S C6 IN D E P E N D E N T O UT P U T S C5 A3 AU X 1 C4 A2 AU X 2 UX A1 AU X 3 ND 1 ST 1 ST 2 ND LLEY 2 AL ARM ND O UT PUT S C3 C2 C1 AU X H O IS T 2 N D 1 S T 1 S T 2 N D STANDARD OUTPUTS AUX 3 (ALARM) AUX 2 (LATCHABLE S2-6) AUX 1 (LATCHABLE S2-7) TROLLEY WEST TROLLEY 2ND SPEED TROLLEY EAST O UT PUT S A6 A5 A4 T ROLLEY 8 7 3 2 OFF ON A-29 For these switch positions see the beginning of this section. Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(m) Repositioning of transmitter pushbutton switch functions for pendant only. ____________________________________________________________________________________________________ SW3 positions 1 through 3 can change the functional positions of the switches controlling trolley, hoist and bridge. This can be usefull to align EAST/WEST and NORTH/SOUTH. This reconfiguration does NOT affect receiver wiring. ____________________________________________________________________________________________________ WARNING CHANGING THESE SWITCHES CHANGES THE FUNCTIONAL OPERATION OF THE CRANE IN RELATIONSHIP TO THE TRANSMITTER BUTTON BEING DEPRESSED. THE FUNCTIONAL OPERATION OF THE CRANE SHOULD NEVER BE CHANGED WITHOUT ALL PERSONNEL RESPONSIBLE FOR CRANE OPERATION BEING NOTIFIED PRIOR TO MODIFICATION. 1 2 3 4 5 6 7 8 H O IST HOIST BRIDGE T R O L L EY BRIDGE TROLLEY B R ID G E TROLLEY HOIST ON 1 2 3 4 5 6 7 8 ON 1 2 3 4 5 6 7 8 ON OFF OFF BRIDGE TROLLEY TROLLEY HOIST HOIST BRIDGE TROLLEY BRIDGE HOIST O FF Standard C onfiguration 1 2 3 4 5 6 7 8 ON 1 2 3 4 5 6 7 8 OFF ON OFF A-30 1 2 3 4 5 6 7 8 ON OFF Appendix B - 10K12 2-Speed Membrane Transmitter Programming NOTE: This section also contains information on Optional Output Board for Multibox and other optional outputs. B-1 Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) figurations with a single transmitter CPU EPROM. Table 1 shows the available configurations and the transmitter switch programming needed to provide them. The standard 2-speed transmitter comes with the output configuration as shown in TABLE 1(a): TYPE 0 and has no extended crane control configurations. Its wiring is shown in TABLE 1(a): TYPE 0. For extended crane control configurations: See TABLE 1(b) through TABLE 1(g): TYPE 1 through TYPE 6 respectively. If a configuration listed in TABLE 1(b) through TABLE 1(g) is preferred over the standard configuration, please reprogram transmitter switch Sw3. B-1. Transmitter Switches Sw3 and Sw4 Programming. (See Section 6-3 for physical location of transmitter switches). B-1.1. Transmitter programming Sw3 B-1.1.1. Positions 1-3 Switch Positioning. (Standard configuration all “OFF”). NOTE Transmitter Sw4 positions 1-2 must be set to “OFF” (2speed) for Switch Positioning to function. B-1.1.4. Position 8 no function. (Keep turned “OFF”). For the 2-speed membrane transmitter the functional positions of the various buttons controlling the hoist , bridge and trolley can be moved by transmitter dip switch Sw3 also. Positions Sw3-1 through Sw3-3 control these functions. No change in receiver wiring is needed to use these functions. See TABLE 1(i) for switch verses button configurations. B-1.2. Transmitter programming Sw4 B-1.2.1. Positions 1-2 Mode Enable. (See Membrane Transmitter Mode Select page 6-5). (All 2-speed configurations all “OFF”). B-1.1.2. Position 4 Time-out-timer Disable. (Normally keep turned “OFF”). Mode 0, Sw4 1 turned “OFF” and Sw4 2 turned “OFF”. From the factory the standard membrane transmitter is the 2-speed configured this way. This mode in the membrane transmitter is for all 2-speed applications. If the membrane transmitter has a 2-speed keypad Sw4 must be set to all “OFF” positions. The transmitter has an approximate 15-minute time-outtimer. If the transmitter is not used for over 15 minutes it will shut down. This transmitter time-out-timer function is transmitter dip switch selectable. Sw4 position 4 disables the time-out-timer. Turning Sw4-4 “ON” disables the timeout-timer. See TABLE 1(h) for details. (The following three single speed modes are listed for replacement purposes only.) Mode 1, Sw4 1 turned “ON” and Sw4 2 turned “OFF”. This configuration gives four motor single speed with four auxiliaries. This configuration uses the single speed keypad with two auxiliaries labeled P1 and P2. B-1.1.3. Positions 5-7 Extended Crane Control Configurations. (Standard all “OFF” otherwise see TABLE 1(b) through TABLE 1(g)). Extended Crane Control Options for 10K12 2-Speed Membrane Transmitter: Mode 2, Sw4 1 turned “OFF” and Sw4 2 turned “ON”. This configuration gives four motor single speed with four auxiliaries. This configuration uses the single speed keypad with four auxiliaries labeled Aux 1 through Aux 4. The 10K12 2-Speed Membrane transmitter is available with extended crane control configurations. These options are switch configurable on the transmitter microcomputer module. The eight-position dip switch Sw3 can provide all con- Mode 3, Sw4 1 turned “ON” and Sw4 2 turned “ON”. Allows for 12 independent on/off functions (relays) per transmitter button pushed. B-2 Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) B-2. Replacement Transmitter EPROM’s B-4. Latching of Auxiliary Relays All 2-speed membrane transmitters with M/C Module E10678-X use CPU EPROM part number FW2836-0. Certain auxiliary relays can be set to latch (be toggled on and off) by setting dip switch S2 positions 6-8 on the Receiver CPU Board. If an Aux function is latchable it is noted in the programming diagram by the following note (LATCHABLE S2-#) where # is the switch position 6-8 that must be turned on for the latching function. B-3. Multibox and Optional Output Board: WARNING IF YOUR UNIT WAS NOT ORDERED WITH MULTIBOX DO NOT ATTEMPT TO PROGRAM MULTIBOX IN THE FIELD. TELEMOTIVE MUST COORDINATE ACCESS CODE ASSIGNMENTS WITH THE TRANSMITTERS PRIOR TO ENABLING MULTIBOX. PLEASE CONTACT TELEMOTIVE IF YOU NEED TO ADD MULTIBOX. FAILURE TO DO SO CAN BE A SERIOUS SAFETY HAZARD. B-5. TABLE 1(a) through TABLE 1(g) Wiring and Programming Diagrams The following tables give various extended crane configurations. Functional terms like Trolley South and Hoist Up match standard transmitter labeling from the factory. The following legend is used in these diagrams: If Multibox is used (Receiver switch Sw3-3 is “ON” and the Optional Output Board is installed in the receiver). The outputs are as follows: C1-C2 Defined per type C3 MULTIBOX 1 C4 MULTIBOX 2 C5 MULTIBOX 3 C6 MULTIBOX 4 1 ST GND K# M LC In d ic ates term in al b lo ck J2 o r J 3 w ith term in al n u m b e r # in th e rad io rec eiv er o u tp u t b o ard In d ica tes te rm in al b lo c k J 1 in p o w e r su p p ly b o ard w ith th e req u ire d co n n e ctio n n o te d . In d icates cu sto m er su p p lie d c o n ta cto r c o il w ith a rc su p p resso r in p a rallel. B-3 In d ic ates a re lay c o n ta ct in rad io rec eiv er n u m b e r # . T h e X in d icate s th e relay clo sin g an d th e c lo sin g seq u en ce (1 st , 2 n d , etc .) as th e in d icate d sw itc h is d ep ressed . Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) In the following wiring diagrams the relay outputs AJ2, BJ2 and CJ2 have listed to the right of the output terminal the appropriate motor function they control, i.e., trolley, hoist etc. Proper installation requires that this output be wired to a contactor controlling that function and that the contactor has the proper arc suppressor across it. The relays on these output boards are rated at 16 amps and fused at 10 amps unless otherwise noted. SW 1 FU SE O N /O F F E 1 0 1 7 1 -X P /S B O A R D B-6. Optional 110 Volt Wiring Power supply wiring is accomplished through connector J1 on the power supply board. The connections labeled 240, 120, N and GND are wired to the appropriate supply connections per the wiring diagrams. An extra connection 120 is provided for 120 Volt applications only for jumpering to Pins 2 and 6 of the Master Relay (MR) K1 on the power supply board. The unit may optionally be wired as in Figure B-1. Figure B-2 shows the wiring layout. All other wiring is accomplished per the attached tables. J1 120 120 V A C GND 120 •(2 ) K 1 (M R ) •(4 ) • •(6 ) K 1 (M R ) •(8 ) M LC Figure B-1. Optional 120 VAC Wiring Diagram B-4 Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) S4 S5 0FF DS4 DS6 0FF J4 J5 F2 8 7 65 4 321 8 7 6 5 4 3 21 DS 3 0FF S3 DS -15 JU2 J7 DS1 D S3 K2 K3 S2 DS 4 DS5 DS6 K4 K5 DS 1 DS 2 DS3 K6 DS2 J1 DS4 DS5 DS6 DS K1 J1 J6 J1 DS2 DS2 J8 J1 J3 DS 1 DS 2 DS3 DS4 DS5 DS6 DS K1 J2 0FF CPU BO ARD R EC EIVE R B O A RD F1 ON S1 8 7654 3 21 J3 DS1 DS5 87 65 4 32 1 DS-7 -8 -9 -10 -11-12 -13-14 K2 K3 K4 K5 K6 DS K1 K2 K3 K4 K5 J2 K6 DS PO W ER SUPPLY BO ARD J7 J5 SW 1 ON F2 OFF J6 F1 J2 F2 F3 F4 F5 F6 F1 RELAY BO AR D J3 J2 F2 F3 F4 F5 F6 F1 RE LAY B OAR D J3 J2 F2 F3 F4 F5 F6 RE LAY B OA RD J3 M ASTER CO NTROL K1 RELA Y (MC R) 120 F1 N G ND N 120 240 J1 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 O P T IO N A L O U T P U T B O A R D OU TPU TS IN PUTS Position A 120 OUTPUTS INPUTS Position B N G N D N 120 240 120 OUTPUTS INPUTS Position C N G N D N 120 240 110 VAC W iring 240V A C A 240V A C B G round 120V A C G round N eutral J 1 P ow er S up ply B oard 220 VAC W iring Figure B-2. 10K12 Wiring Layout B-7. Crane Control Type Selection The crane control type selection information is provided in TABLE 1(a) through TABLE 1(i). Each table defines a specific configuration and provides a wiring diagram, a programming diagram, and transmitter and receiver switch settings. The table for each configuration is provided on facing pages so that all information is easily accessible. B-5 Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(a) Crane Control Type Selection: 10K12 TYPE 0 WIRING DIAGRAM ____________________________________________________________________________________________________ STANDARD CONFIGURATION: ALL MOTIONS (HOIST, TROLLEY and BRIDGE ) 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-1” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board de-energized). 240 120 ON/OFF TO POW ER TRANSFOR MER • (2) K1 (MR) • (4) • E10171-X P/S BOARD • * See N ote GND • • (6) K1 (MR) • (8) • K1 • K2 • K3 • K4 K5 • MLC CJ2 • K1 • K2 AUX 2 AUX 1 • K3 • K4 K5 K6 AUX 3 (*AL AR M) T ROLLEY W EST TO CONT ROL POW ER M AIN LINE CONT ACT OR CJ3 K6 • T ROLLEY 2 ND SPD K1 M ULTIBO X 2 M ULTIBO X 3 M ULTIBO X 4 BJ2 • • K2 K3 • K4 • K5 K6 O PTIO N AL M ULTIBO X 1 T ROLLEY EAST BJ3 • RET AJ2 AJ3 • HOT Multibox outputs available with factory installed Multibox option only. HOIST UP All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. HOIST 2 ND SPD HOIST DOW N BRIDGE NORT H Telemotive receiver output boards (E10165-X). BRIDGE 2 ND SPD BRIDGE SO UT H B-6 Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(a) Crane Control Type Selection: 10K12 2-Speed TYPE 0 PROGRAMMING ____________________________________________________________________________________________________ STANDARD CONFIGURATION: ALL MOTIONS (HOIST, TROLLEY and BRIDGE) O UT PUT S A6 A5 A4 T ROLLEY 2 N D 1 ST 1 ST 2 ND UP DN O UT PUT S B3 B2 B1 H O IS T 2 N D 1 ST 1 ST 2 ND O UT PUT S B6 B5 B4 B R ID G E 2 N D 1 ST 1 ST 2 ND IN D E P E N D E N T O U T P U T S A3 AU X 1 A2 AU X 2 A1 AU X 3 AL AR M A1 A2 A3 A4 A5 A6 STANDARD OUTPUTS AUX 3 (ALARM) AUX 2 (LATCHABLE S2-6) AUX 1 (LATCHABLE S2-7) TROLLEY WEST TROLLEY 2ND SPEED TROLLEY EAST B1 B2 B3 B4 B5 B6 STANDARD OPTIONAL OUTPUT OUTPUTS BOARD OPTION #1 HOIST UP C1 C2 HOIST 2ND SPEED HOIST DOWN C3 MULTIBOX 1 BRIDGE NORTH C4 MULTIBOX 2 BRIDGE 2ND SPEED C5 MULTIBOX 3 BRIDGE SOUTH C6 MULTIBOX 4 Membrane Transmitter and Receiver Switch Select: Switch settings Sw3-5 to Sw3-7 are defined as follows (for Optional Output Board in the Receiver Sw3-3 must be “ON” for Option #1): TRANSMITTER SWITCH SETTINGS: Sw3 TYPE 3 4 Sw3-5 OFF 6 7 Sw3-6 OFF Sw3-7 OFF ON O FF For these switch positions see the beginning of this section. NOTE: Transmitter Sw4 positions 1 and 2 must be set to “OFF” for Sw3 to function. B-7 Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(b) Crane Control Type Selection: 10K12 TYPE 1 WIRING DIAGRAM ____________________________________________________________________________________________________ 2-SPEED with DIRECTIONAL CONTROL: ALL MOTIONS 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board deenergized). 240 120 ON/OFF TO POWER TRANSFORMER •(2) K1 ( M R ) •(4) • AJ3 • E10171-X P/S BOARD • * See Note GND •(6) • K1 ( M R ) •(8) K1 K2 • K3 • • K4 K5 K6 • • RET MAIN LINE CONTACTOR MLC CJ3 AJ2 TO CONTROL POWER HOT HOIST UP/DOWN TROLLEY EAST/WEST BRIDGE NORTH/SOUTH TROLLEY WEST TROLLEY 2 ND SPD CJ2 • K1 • K2 • K3 • K4 • K5 K6 • K1 • K2 • K3 • K4 • K5 BRIDGE NORTH BRIDGE 2 ND SPD K6 AUX 2 MULTIBOX 1 or AUX 3 MULTIBOX 3 MULTIBOX 4 BJ2 AUX 1 MULTIBOX 2 TROLLEY EAST BJ3 OPTIONAL Multibox outputs available with factory installed Multibox option only. HOIST UP All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. HOIST 2 ND SPD HOIST DOWN Telemotive receiver output boards (E10165-X). BRIDGE SOUTH B-8 Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(b) Crane Control Type Selection: 10K12 2-Speed TYPE 1 PROGRAMMING ____________________________________________________________________________________________________ 2-SPEED with DIRECTIONAL CONTROL: ALL MOTIONS UP O UT PUT S B3 B2 B1 A1 H O IS T A1 A2 A3 A4 A5 A6 DN O UT PUT S A6 A5 A4 ND ST STANDARD OUTPUTS HOIST UP/DOWN TROLLEY EAST/WEST BRIDGE NORTH/SOUTH TROLLEY WEST TROLLEY 2ND SPEED TROLLEY EAST ST ND B1 B2 B3 B4 B5 B6 A2 B R ID G E 2 N D 1 ST 1 S T 2 N D A3 B R ID G E STANDARD OPTIONAL OUTPUT OUTPUTS BOARD OPTION #1 HOIST UP C1 AUX 1 C2 AUX 3 HOIST 2ND SPEED HOIST DOWN C3 MULTIBOX 1 BRIDGE NORTH C4 MULTIBOX 2 BRIDGE 2ND SPEED C5 MULTIBOX 3 BRIDGE SOUTH C6 MULTIBOX 4 2 N D 1 ST 1 ST 2 ND OPTIONAL OUTPUT BOARD OPTION #2 C1 AUX 1 C2 AUX 2 C3 AUX 3 C4 C5 C6 Membrane Transmitter and Receiver Switch Select: Switch settings Sw3-5 to Sw3-7 are defined as follows (for Optional Output Board in the Receiver Sw3-3 must be “ON” for Option #1 and “OFF” for Option #2). TRANSMITTER SWITCH SETTINGS: Sw3 Type O UT PUT S B6 B5 B4 Sw3-5 ON 1 2 3 4 5 6 7 8 Sw3-6 OFF ON OFF Sw3-7 OFF For these switch positions see the beginning of this section. NOTE: Transmitter Sw4 positions 1 and 2 must be set to “OFF” for Sw3 to function. B-9 Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(c) Crane Control Type Selection: 10K12 TYPE 2 WIRING DIAGRAM ____________________________________________________________________________________________________ 2-SPEED, 2-WINDINGS: ALL MOTIONS 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board deenergized). 240 120 ON/OFF TO POWER TRANSFORMER •(2) K1 ( M R ) •(4) • AJ3 • E10171-X P/S BOARD • * See Note GND •(6) • K1 ( M R ) •(8) K1 K2 • K3 • • K4 K5 • K6 • RET MAIN LINE CONTACTOR MLC CJ3 AJ2 TO CONTROL POWER HOT HOIST HIGH SPD TROLLEY HIGH SPD BRIDGE HIGH SPD TROLLEY WEST TROLLEY 2 ND SPD CJ2 • K1 • K2 • K3 • • K4 K5 K6 • K1 • K2 • K3 • K4 • K5 BRIDGE NORTH BRIDGE LOW SPD K6 AUX 2 MULTIBOX 1 or AUX 3 MULTIBOX 3 MULTIBOX 4 BJ2 AUX 1 MULTIBOX 2 TROLLEY EAST BJ3 OPTIONAL Multibox outputs available with factory installed Multibox option only. HOIST UP All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. HOIST LOW SPD HOIST DOWN Telemotive receiver output boards (E10165-X). BRIDGE SOUTH B-10 Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(c) Crane Control Type Selection: 10K12 2-Speed TYPE 2 PROGRAMMING ____________________________________________________________________________________________________ 2-SPEED, 2-WINDINGS: ALL MOTIONS UP O UT PUT S B3 B2 B1 A1 H O IS T A1 A2 A3 A4 A5 A6 ND DN ST STANDARD OUTPUTS HOIST 2ND SPEED TROLLEY 2ND SPEED BRIDGE 2ND SPEED TROLLEY WEST TROLLEY 1ST SPEED TROLLEY EAST ST ND B1 B2 B3 B4 B5 B6 O UT PUT S A6 A5 A4 A2 T R O L L E Y 2 N D 1 ST 1 S T 2 N D STANDARD OUTPUTS HOIST UP HOIST 1ST SPEED HOIST DOWN BRIDGE NORTH BRIDGE 1ST SPEED BRIDGE SOUTH A3 B R ID G E 2 N D 1 S T OPTIONAL OUTPUT BOARD OPTION #1 C1 AUX 1 C2 AUX 2 C3 MULTIBOX 1 C4 MULTIBOX 2 C5 MULTIBOX 3 C6 MULTIBOX 4 Sw3 Type Sw3-5 OFF 1 2 3 4 5 6 7 8 Sw3-6 ON Sw3-7 OFF ON OFF For these switch positions see the beginning of this section. NOTE: Transmitter Sw4 positions 1 and 2 must be set to “OFF” for Sw3 to function. B-11 1 ST 2 ND OPTIONAL OUTPUT BOARD OPTION #2 C1 AUX 1 C2 AUX 2 C3 AUX 3 C4 C5 C6 Membrane Transmitter and Receiver Switch Select: Switch settings Sw3-5 to Sw3-7 are defined as follows (for Optional Output Board in the Receiver Sw3-3 must be “ON” for Option #1 and “OFF” for Option #2): TRANSMITTER SWITCH SETTINGS: O UT PUT S B6 B5 B4 Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(d) Crane Control Type Selection: 10K12 TYPE 3 WIRING DIAGRAM ____________________________________________________________________________________________________ ACCO CONTROLS: ALL MOTIONS 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board deenergized). 240 120 ON/OFF TO POWER TRANSFORMER •(2) K1 ( M R ) •(4) • AJ3 • E10171-X P/S BOARD • * See Note GND •(6) • K1 ( M R ) •(8) K1 K2 • K3 • • K4 K5 • K6 • RET MAIN LINE CONTACTOR MLC CJ3 AJ2 TO CONTROL POWER HOT HOIST DOWN 2 ND SPEED TROLLEY WEST 2 ND SPD BRIDGE SOUTH 2 ND SPD TROLLEY WEST TROLLEY EAST 2 ND SPD CJ2 • K1 • K2 • K3 • • K4 K5 K6 BJ2 • K2 • K3 • K4 • K5 BRIDGE NORTH BRIDGE NORTH 2 ND SPD K6 MULTIBOX 1 or AUX 3 MULTIBOX 3 Multibox outputs available with factory installed Multibox option only. • K1 AUX 2 MULTIBOX 4 AUX 1 MULTIBOX 2 TROLLEY EAST BJ3 OPTIONAL HOIST UP All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. HOIST UP 2 ND SPD HOIST DOWN BRIDGE SOUTH B-12 Telemotive receiver output boards (E10165-X). Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(d) Crane Control Type Selection: 10K12 2-Speed TYPE 3 PROGRAMMING ____________________________________________________________________________________________________ ACCO CONTROLS: ALL MOTIONS UP O UT PUT S B3 B2 B1 A1 H O IS T A1 A2 A3 A4 A5 A6 ND DN ST ST STANDARD OUTPUTS HOIST DOWN 2ND SPEED TROLLEY WEST 2ND SPEED BRIDGE SOUTH 2ND SPEED TROLLEY WEST TROLLEY EAST 2ND SPEED TROLLEY EAST O UT PUT S A6 A5 A4 ND B1 B2 B3 B4 B5 B6 2ND 1ST 1 ST 2 ND O UT PUT S B6 B5 B4 A2 T R O L L E Y 2 N D 1 ST 1 ST 2 ND A3 B R ID G E STANDARD OPTIONAL OUTPUT OUTPUTS BOARD OPTION #1 HOIST UP C1 AUX 1 ND HOIST UP 2 SPEED C2 AUX 2 HOIST DOWN C3 MULTIBOX 1 BRIDGE NORTH C4 MULTIBOX 2 BRIDGE NORTH 2ND SPEED C5 MULTIBOX 3 BRIDGE SOUTH C6 MULTIBOX 4 OPTIONAL OUTPUT BOARD OPTION #2 C1 AUX 1 C2 AUX 2 C3 AUX 3 C4 C5 C6 Membrane Transmitter and Receiver Switch Select: Switch settings Sw3-5 to Sw3-7 are defined as follows (for Optional Output Board in the Receiver Sw3-3 must be “ON” for Option #1 and “OFF” for Option #2): TRANSMITTER SWITCH SETTINGS: Sw3 Type Sw3-5 ON Sw3-6 ON ON 1 2 3 4 5 6 7 8 OFF Sw3-7 OFF For these switch positions see the beginning of this section. NOTE: Transmitter Sw4 positions 1 and 2 must be set to “OFF” for Sw3 to function. B-13 Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(e) Crane Control Type Selection: 10K12 TYPE 4 WIRING DIAGRAM ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS for HOIST and TROLLEY: STANDARD BRIDGE 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board deenergized). 240 120 ON/OFF TO POWER TRANSFORMER •(2) K1 ( M R ) •(4) • AJ3 E10171-X P/S BOARD • * See Note GND •(6) • K1 ( M R ) •(8) • K1 • K2 • K3 • K4 • K5 • K6 BJ3 RET CJ3 HOIST HIGH SPD TROLLEY HIGH SPD AUX 1 TROLLEY WEST TROLLEY LOW SPD TROLLEY EAST • • K2 • K3 • K4 • K5 BRIDGE NORTH BRIDGE LOW SPD K6 CJ2 • K1 • K2 • K3 • • K4 K5 K6 OPTIONAL AUX 2 AUX 3 MULTIBOX 1 MULTIBOX 2 MULTIBOX 3 MULTIBOX 4 BJ2 K1 MAIN LINE CONTACTOR MLC AJ2 TO CONTROL POWER HOT Multibox outputs available with factory installed Multibox option only. HOIST UP All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. HOIST LOW SPD HOIST DOWN Telemotive receiver output boards (E10165-X). BRIDGE SOUTH B-14 Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(e) Crane Control Type Selection: 10K12 2-Speed TYPE 4 PROGRAMMING ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS for HOIST and TROLLEY: STANDARD BRIDGE O UT PUT S B3 B2 B1 A1 H O IS T UP DN O UT PUT S A6 A5 A4 2 N D 1 ST 1 ST 2 ND O UT PUT S B6 B5 B4 B R ID G E A2 T R O L L E Y 2 N D 1 ST 1 ST 2 ND 2 N D 1 ST 1 ST 2 ND IN D E P E N D E N T O U T P U T S A3 AU X 1 A1 A2 A3 A4 A5 A6 STANDARD OUTPUTS HOIST 2ND SPEED TROLLEY 2ND SPEED AUX 1 (LATCHABLE S2-7) TROLLEY WEST TROLLEY 1ST SPEED TROLLEY EAST B1 B2 B3 B4 B5 B6 STANDARD OUTPUTS HOIST UP HOIST 1ST SPEED HOIST DOWN BRIDGE NORTH BRIDGE 2ND SPEED BRIDGE SOUTH OPTIONAL OUTPUT BOARD OPTION #1 C1 AUX 2 C2 AUX 3 C3 MULTIBOX 1 C4 MULTIBOX 2 C5 MULTIBOX 3 C6 MULTIBOX 4 OPTIONAL OUTPUT BOARD OPTION #2 C1 AUX 2 C2 AUX 3 C3 C4 C5 C6 Membrane Transmitter and Receiver Switch Select: Switch settings Sw3-5 to Sw3-7 are defined as follows (for Optional Output Board in the Receiver Sw3-3 must be “ON” for Option #1 and “OFF” for Option #2): TRANSMITTER SWITCH SETTINGS: Sw3 Type Sw3-5 OFF 1 2 3 4 5 6 7 8 Sw3-6 OFF ON OFF Sw3-7 ON For these switch positions see the beginning of this section. NOTE: Transmitter Sw4 positions 1 and 2 must be set to “OFF” for Sw3 to function. B-15 Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(f) Crane Control Type Selection: 10K12 TYPE 5 WIRING DIAGRAM ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS for HOIST: STANDARD TROLLEY and BRIDGE 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board deenergized). 240 120 ON/OFF TO POWER TRANSFORMER •(2) K1 ( M R ) •(4) • AJ3 E10171-X P/S BOARD • * See Note GND •(6) • K1 ( M R ) •(8) • K1 • K2 • K3 • K4 • K5 • K6 BJ3 RET CJ3 • K1 • K2 AUX 2 • K3 AUX 1 • • K4 K5 K6 HOIST HIGH SPD TROLLEY WEST TROLLEY 2 ND SPD TROLLEY EAST • • K2 • K3 • K4 • K5 BRIDGE NORTH BRIDGE 2 ND SPD K6 OPTIONAL AUX 3 MULTIBOX 1 MULTIBOX 2 MULTIBOX 3 MULTIBOX 4 BJ2 CJ2 K1 MAIN LINE CONTACTOR MLC AJ2 TO CONTROL POWER HOT Multibox outputs available with factory installed Multibox option only. HOIST UP All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. HOIST LOW SPD HOIST DOWN Telemotive receiver output boards (E10165-X). BRIDGE SOUTH B-16 Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(f) Crane Control Type Selection: 10K12 2-Speed TYPE 5 PROGRAMMING ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS for HOIST: STANDARD TROLLEY and BRIDGE UP O UT PUT S B3 B2 B1 A1 H O IS T A1 A2 A3 A4 A5 A6 ND O UT PUT S A6 A5 A4 T ROLLEY 2ND 1ST DN ST ST STANDARD OUTPUTS HOIST 2ND SPEED AUX 2 (LATCHABLE S2-6) AUX 1 (LATCHABLE S2-7) TROLLEY WEST TROLLEY 2ND SPEED TROLLEY EAST ND B1 B2 B3 B4 B5 B6 1 ST 2 ND O UT PUT S B6 B5 B4 B R ID G E 2 N D 1 ST 1 ST 2 ND IN D E P E N D E N T O U T P U T S A3 AU X 1 A2 AU X 2 STANDARD OPTIONAL OUTPUT OUTPUTS BOARD OPTION #1 HOIST UP C1 AUX 3 ST C2 HOIST 1 SPEED HOIST DOWN C3 MULTIBOX 1 BRIDGE NORTH C4 MULTIBOX 2 BRIDGE 2ND SPEED C5 MULTIBOX 3 BRIDGE SOUTH C6 MULTIBOX 4 OPTIONAL OUTPUT BOARD OPTION #2 C1 AUX 3 C2 C3 C4 C5 C6 Membrane Transmitter and Receiver Switch Select: Switch settings Sw3-5 to Sw3-7 are defined as follows (for Optional Output Board in the Receiver Sw3-3 must be “ON” for Option #1 and “OFF” for Option #2): TRANSMITTER SWITCH SETTINGS: Sw3 Type Sw3-5 ON 1 2 3 4 5 6 7 8 Sw3-6 OFF ON OFF Sw3-7 ON For these switch positions see the beginning of this section. NOTE: Transmitter Sw4 positions 1 and 2 must be set to “OFF” for Sw3 to function. B-17 Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(g) Crane Control Type Selection: 10K12 TYPE 6 WIRING DIAGRAM ____________________________________________________________________________________________________ DEMAG: 2-SPEED, 2-WINDINGS for HOIST: STANDARD TROLLEY and BRIDGE 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board deenergized). 240 120 ON/OFF TO POWER TRANSFORMER •(2) K1 ( M R ) •(4) • AJ3 E10171-X P/S BOARD • * See Note GND •(6) • K1 ( M R ) •(8) • K1 • K2 • K3 • K4 • K5 • K6 BJ3 RET CJ3 • • K2 • K3 • K4 • K5 K6 • K1 • K2 AUX 2 • K3 AUX 1 • • K4 K5 K6 HOIST DOWN 2 ND SPD TROLLEY WEST TROLLEY 2 ND SPD TROLLEY EAST OPTIONAL AUX 3 MULTIBOX 1 MULTIBOX 2 MULTIBOX 3 MULTIBOX 4 Multibox outputs available with factory installed Multibox option only. HOIST UP All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. HOIST UP 2 ND SPD HOIST DOWN CJ2 BJ2 K1 MAIN LINE CONTACTOR MLC AJ2 TO CONTROL POWER HOT BRIDGE NORTH Telemotive receiver output boards (E10165-X). BRIDGE 2 ND SPD BRIDGE SOUTH B-18 Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(g) Crane Control Type Selection: 10K12 TYPE 6 PROGRAMMING ____________________________________________________________________________________________________ DEMAG: 2-SPEED, 2-WINDINGS for HOIST: STANDARD TROLLEY and BRIDGE UP O UT PUT S B3 B2 B1 A1 H O IS T A1 A2 A3 A4 A5 A6 ND DN ST ST STANDARD OUTPUTS HOIST DOWN 2ND SPEED AUX 2 (LATCHABLE S2-6) AUX 1 (LATCHABLE S2-7) TROLLEY WEST TROLLEY 2ND SPEED TROLLEY EAST O UT PUT S A6 A5 A4 T ROLLEY 2 N D 1 ST 1 ST 2 ND O UT PUT S B6 B5 B4 B R ID G E 2 N D 1 ST 1 ST 2 ND ND IN D E P E N D E N T O U T P U T S A3 AU X 1 A2 AU X 2 B1 B2 B3 B4 B5 B6 STANDARD OPTIONAL OUTPUT OUTPUTS BOARD OPTION #1 HOIST UP C1 AUX 3 ND HOIST UP 2 SPEED C2 HOIST DOWN C3 MULTIBOX 1 BRIDGE NORTH C4 MULTIBOX 2 ND BRIDGE 2 SPEED C5 MULTIBOX 3 BRIDGE SOUTH C6 MULTIBOX 4 OPTIONAL OUTPUT BOARD OPTION #2 C1 AUX 3 C2 C3 C4 C5 C6 Membrane Transmitter and Receiver Switch Select: Switch settings Sw3-5 to Sw3-7 are defined as follows (for Optional Output Board in the Receiver Sw3-3 must be “ON” for Option #1 and “OFF” for Option #2): TRANSMITTER SWITCH SETTINGS: Sw3 Type Sw3-5 OFF 1 2 3 4 5 6 7 8 Sw3-6 ON Sw3-7 ON ON OFF For these switch positions see the beginning of this section. NOTE: Transmitter Sw4 positions 1 and 2 must be set to “OFF” for Sw3 to function. B-19 Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(h) Time-out –timer disable for 2-speed membrane transmitter only. ____________________________________________________________________________________________________ Sw3 position 4 can disable the transmitter time-out-timer. Sw3 2 3 4 5 6 7 8 ON Transmitter time-out-timer active. OFF Sw3 2 3 4 5 6 7 8 ON Transmitter time-out-timer turned off. OFF NOTE: Transmitter Sw4 positions 1 and 2 must be set to “OFF” for Sw3 to function. B-20 Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(i) Repositioning of transmitter pushbutton switch functions for 2-speed membrane transmitter only. ____________________________________________________________________________________________________ Sw3 positions 1 through 3 can change the functional positions of the switches controlling bridge, hoist and trolley. This can be useful to align East/West and North/South. This reconfiguration does NOT affect receiver wiring. ____________________________________________________________________________________________________ WARNING CHANGING THESE SWITCHES CHANGES THE FUCTIONAL OPERATION OF THE CRANE IN RELATIONSHIP TO THE TRANSMITTER BUTTON BEING DEPRESSED. THE FUNCTIONAL OPERATION OF THE CRANE SHOULD NEVER BE CHANGED WITHOUT ALL PERSONNEL RESPONSIBLE FOR CRANE OPERATION BEING NOTIFIED PRIOR TO MODIFICATION. H O IST HOIST TROLLEY TRO L L EY BRIDGE BRIDGE B R ID G E TROLLEY HOIST 1 2 3 4 5 6 7 8 ON ON 1 2 3 4 5 6 7 8 O FF 1 2 3 4 5 6 7 8 OFF ON OFF Standard C onfiguration T ROL L EY BRIDGE BRIDGE HOIST HOIST TROLLEY BRIDGE TROLLEY HOIST 1 2 3 4 5 6 7 8 ON 1 2 3 4 5 6 7 8 ON OFF OFF B-21 1 2 3 4 5 6 7 8 ON OFF Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) This Page Intentionally Left Blank B-22 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming NOTE: This section also contains information on Optional Output Board for Multibox and other optional outputs for use with the 10K16. C-1 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) with independent select functions. The system utilizes separate select relays with common speed and direction. C-1. Transmitter Switches Sw3 and Sw4 Programming. (See Sections 6-2 and 6-4 for physical location of transmitter switches). Mode 3, Sw4 1 turned “OFF” and Sw4 2 turned “ON”. The 10K24 configured this way is four motor 3-speed selectable by the rotary switch. Two hoists, one trolley and one bridge with main hoist (H1), auxiliary hoist (H2), and “both” (B) main and auxiliary hoists are selectable by the rotary switch. C-1.1. Transmitter programming Sw3 C-1.1.1. Positions 1-3 (Pendant only) Switch Positioning. (Standard configuration all “OFF”). C-1.2.2. Position 3 Disable Tandem for hoist and trolley. (Normally keep turned “OFF”). The functional positions of the various buttons controlling the hoist trolley and bridge can be moved by transmitter dip switch Sw3 also. Positions Sw3-1 through Sw3-3 control these functions. No change in receiver wiring is needed to use these functions. See TABLE 2(k) for switch verses button configurations. For cranes with auxiliary hoists and/or trolleys, turning this switch “ON” disables the transmitter selector switch “B” position (both function) that selects tandem operation of hoist or trolley. C-1.1.2. Positions 1-3 (SLTX only) no function. (Keep turned “OFF”). C-1.2.3. Position 4 Invert Crane Select Aux. Outputs. (Normally keep turned “OFF”). C-1.1.3. Positions 4-7 no function. (Keep turned “OFF”). For cranes that use the select function only, turning this switch “ON” inverts the select function operation so that the relay closes for the unselected function. C-1.1.4. Position 8 Time-out-timer Disable. (Normally keep turned “OFF”). C-1.2.4. Positions 5-7 Extended Crane Control Configurations. (Standard all “OFF” otherwise see TABLES 1 and 2) The transmitter has an approximate 15-minute time-outtimer. If the transmitter is not used for over 15 minutes it will shut down. This transmitter time-out-timer function is transmitter dip switch selectable. Sw3 position 8 disables the time-out-timer. Turning Sw3-8 “ON” disables the timeout-timer. The 10K16/24 Pendant and SLTX transmitter is available with extended crane control configurations. These options are switch configurable on the transmitter. The eight-position dip switches Sw3 and Sw4 can provide all configurations with a single transmitter CPU EPROM. TABLES 1 and 2 show the available configurations and the switch programming needed to provide them. The standard transmitter comes with the output configuration shown either in TABLE 1(a) or TABLE 2(a): TYPE 0 and has no extended crane control configurations. For extended crane control configurations: See TABLE 1 or TABLE 2: TYPE 1 through CONFIGURATION 4 respectively. If a configuration listed in these TABLES is preferred over the standard configuration, please reprogram Sw3 and Sw4 respectively in the transmitter. C-1.2. Transmitter programming Sw4 C-1.2.1. Position 1-2 Mode Enable. (Standard Mode 1 keep 1-2 turned “OFF”). Mode 1, Sw4 1-2 all “OFF”. The 10K16 3-speed system comes standard configured this way from the factory with three 3-speed controls and four auxiliaries. The 10K24 3speed system comes standard configured this way from the factory with five 3-speed controls and four auxiliaries. Mode 2, Sw4 1 turned “ON” and Sw4 2 turned “OFF”. The 10K24 configured this way gives hoist, trolley and bridge C-1.2.5. Position 8 no function. (Keep turned “OFF”). C-2 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) C-2. Replacement Transmitter EPROM’s All 10K16/24 Pendant (10K12 Pendant transmitters normally have a black top and a yellow bottom. 10K16/24 pendant transmitters normally have a yellow top and black bottom.) and SLTX transmitters use CPU EPROM part numbers as listed below: Pendant 3 Motor Pendant 4/5 Motor Pendant 7 Motor SLTX 3 Motor SLTX 3/4/5 Motor SLTX 3/4/5 Motor Three speed Three speed Three speed Three speed Three speed Five speed C-3. Multibox and Optional Output Board: FW10K16P-1 FW10K24P-2 FW2797-1 FW2819-0 FW2820-0 FW2818-0 C-3.2. 10K24 Only WARNING Without Multibox most of the 10K24 configurations have the first 4 relays C1-C4 as Aux Hoist and the second four relays C5-C8 as Aux Trolley. For those systems that are 4 relays Aux Hoist and four relays Aux Trolley Multibox uses the first four positions C1-C4 thus eliminating them for motion control. Leaving the last four C5-C8 for either Aux Hoist or Aux Trolley. S3 position 4 on the Receiver CPU Board selects either Aux Trolley S3-4 “OFF” or Aux Hoist S3-4 “ON” functions on relays C5-C8. IF YOUR UNIT WAS NOT ORDERED WITH MULTIBOX DO NOT ATTEMPT TO PROGRAM MULTIBOX IN THE FIELD. TELEMOTIVE MUST COORDINATE ACCESS CODE ASSIGNMENTS WITH THE TRANSMITTERS PRIOR TO ENABLING MULTIBOX. PLEASE CONTACT TELEMOTIVE IF YOU NEED TO ADD MULTIBOX. FAILURE TO DO SO CAN BE A SERIOUS SAFETY HAZARD. C-4. Latching of Auxiliary Relays If Multibox is used (Receiver CPU Board switch Sw3-3 is “ON” and the Optional Output Board is installed in the receiver for 10K16). The outputs are as follows: C1 C2 C3 C4 10K16/18 10K24 10K24 10K16/18 10K24 10K24 Certain auxiliary relays can be set to latch (be toggled on and off) by setting dip switch S2 positions 6-8 on the Receiver CPU Board. If an Aux function is latchable it is noted in the programming diagram by the following note (LATCHABLE S2-#) where # is the switch position 6-8 that must be turned on for the latching function. MULTIBOX 1 MULTIBOX 2 MULTIBOX 3 MULTIBOX 4 C-3.1. 10K16 Only C5-C6 NO FUNCTION C7 AUX 5 C8 AUX 6 C-3 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) C-5. TABLE 1(a) through TABLE 1(g) Wiring and Programming Diagrams The following tables give various extended crane configurations. Functional terms like Trolley South and Hoist Up match standard transmitter labeling from the factory. The following legend is used in these diagrams: 1 ST GND K# M LC In d icates term in al b lo ck J2 o r J3 w ith term in al n u m b er # in th e rad io receiver o u tp u t b o ard In d icates term in al b lo ck J1 in p o w er su p p ly b o ard w ith th e req u ired co n n ectio n n o ted . In d icates cu sto m er su p p lied co n tacto r co il w ith arc su p p resso r in p arallel. C-6. Optional 110 Volt Wiring In the following wiring diagrams the relay outputs AJ2, BJ2 and CJ2 have listed to the right of the output terminal the appropriate motor function they control, i.e., trolley, hoist etc. Proper installation requires that this output be wired to a contactor controlling that function and that the contactor has the proper arc suppressor across it. The relays on these output boards are rated at 16 amps and fused at 10 amps unless otherwise noted. SW 1 FU SE In d icates a relay co n tact in rad io receiver n u m b er # . T h e X in d icates th e relay clo sin g an d th e clo sin g seq u en ce (1 st , 2 n d , etc.) as th e in d icated sw itch is d epressed . Power supply wiring is accomplished through connector J1 on the power supply board. The connections labeled 240, 120, N and GND are wired to the appropriate supply connections per the wiring diagrams. An extra connection 120 is provided for 120 Volt applications only for jumpering to Pins 2 and 6 of the Master Relay (MR) K1 on the power supply board. The unit may optionally be wired as in Figure C-1. Figure C-2 shows the wiring layout for the 10K16 and Figure C-3 shows the wiring layout for the 10K24. All other wiring is accomplished per the attached tables. J1 120 O N /O F F E 1 0 1 7 1 -X P /S B O A R D 120 V A C GND 120 •(2 ) K 1 (M R ) •(4 ) • •(6 ) K 1 (M R ) •(8 ) M LC Figure C-1. Optional 120 VAC Wiring C-4 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) S5 DS4 DS6 0FF J5 DS3 0FF S3 D S-15 JU2 K2 K6 F7 K1 RELAY BOA RD J2 K7 F6 F3 K2 K6 F7 K1 RE LAY B OARD J2 F8 F1 K7 F6 F3 K2 K6 F7 DS4 DS8 K1 D S2 K5 F5 F4 RELAY BOARD J2 J3 K8 F2 K3 K5 F4 DS9 K4 DS3 DS7 F2 K3 F5 J3 K8 DS2 DS4 K5 F4 F8 F1 DS6 F6 K4 J1 S2 J1 DS1 F3 DS6 K7 DS9 DS5 F2 K3 DS3 K8 DS2 F8 DS7 F1 K4 D S2 J6 J1 DS1 DS9 J1 DS8 J8 DS5 DS1 DS2 DS3 DS4 J7 J2 0FF CPU BO AR D R EC EIVER B O A RD F1 ON S1 DS8 J4 F2 8 7 65 4 3 21 J3 DS7 8 7 6 5 4 3 21 8 7654 3 21 J3 DS1 DS5 DS6 0FF DS5 S4 87 65 4 32 1 DS -7 -8 -9 -10 -11-12 -13-14 F5 J2 DS PO W ER SUPPLY BO ARD J7 J5 SW 1 ON F2 OFF J6 M ASTER CON TROL K 1 RELAY (MCR ) F1 J3 120 N G ND N 120 240 J1 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 O P T IO N A L O U T P U T B O A R D O UTPUTS INPUTS Position A 120 O UTPUTS INPUTS Position B N G N D N 120 240 120 OUTPUTS INPUTS P osition C N G N D N 120 240 110 VAC W iring 240V A C A 240V A C B G round 120V A C G round N eutral J1 P ow er S u pply B oa rd 220 VAC W iring Figure C-2. 10K16 Wiring Layout C-7. Crane Control Type Selection The crane control type selection information is provided in TABLE 1(a) through TABLE 2(k). Each table defines a specific configuration and provides a wiring diagram, a programming diagram, and a transmitter and receiver switch settings. The table for each configuration is provided on facing pages so that all information is easily accessible. C-5 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(a) Crane Control Type Selection: 10K16 TYPE 0 WIRING DIAGRAM ____________________________________________________________________________________________________ STANDARD CONFIGURATION: ALL MOTIONS (HOIST, TROLLEY and BRIDGE) 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board de-energized). 240 120 ON/OFF TO POWER TRANSFORMER •(2) K1 ( M R ) •(4) • AJ3 E10171-X P/S BOARD • * See Note 3 2 1 GND •(6) • K1 ( M R ) •(8) 1 2 3 HOT TO CONTROL POWER RET MLC CJ3 AJ2 BRIDGE 3 RD SPD CJ2 • K1 • K2 BRIDGE 2 ND SPD • • • K3 BRIDGE WEST • • K4 BRIDGE EAST • K4 • K5 AUX 1 • K5 • K6 AUX 2 • K6 • K7 AUX 3 • K7 • K8 AUX 4 (*ALARM) K8 BJ3 3 2 1 1 2 3 BJ2 • K1 HOIST 3 RD SPD • K2 HOIST 2 ND SPD • K3 HOIST DOWN • K4 HOIST UP • K5 TROLLEY 3 RD SPD • K6 TROLLEY 2 ND SPD • K7 TROLLEY SOUTH K8 TROLLEY NORTH K1 K2 K3 OPTIONAL MULTIBOX 1 MULTIBOX 2 MULTIBOX 3 MULTIBOX 4 **AUX 5 **AUX 6 Telemotive receiver output boards (E10112-X). Multibox outputs available with factory installed Multibox option only. All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. ** AUX 5 and 6 available with or without Multibox enabled. C-6 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(a) Crane Control Type Selection: 10K16 TYPE 0 PROGRAMMING ____________________________________________________________________________________________________ STANDARD CONFIGURATION: ALL MOTIONS (HOIST, TROLLEY and BRIDGE) D IR 1 O UT PUT S A4 B4 B8 A3 B3 B7 A2 B2 B6 A1 B1 D IR 2 B5 3RD 2 ND 1ST OUTPUT DEFINITIONS B4-B1 HOIST B4 UP B3 DOWN B2 2ND SPEED B1 3RD SPEED A4-A1 BRIDGE A4 EAST A3 WEST A2 2ND SPEED A1 3RD SPEED A8 AUX 4 (ALARM) A7 AUX 3 (LATCHABLE S2-6) A6 AUX 2 (LATCHABLE S2-7) A5 AUX 1 (LATCHABLE S2-8) 1 ST 2 ND 3R D B8-B5 TROLLEY B8 NORTH B7 SOUTH B6 2ND SPEED B5 3RD SPEED INDEPENDENT OUTPUTS *C8 AUX 6 *C7 AUX 5 *C4 MULTIBOX *C3 MULTIBOX *C2 MULTIBOX *C1 MULTIBOX *NOTE: ON OPTIONAL OUTPUT BOARD Transmitter Switch Select: Switch settings Sw4-5 to Sw4-8 are defined as follows: SWITCH SETTINGS TYPE Sw4-8 OFF Sw4-7 OFF Sw4-6 OFF 8 7 6 5 4 3 2 1 Sw4 OFF ON C-7 Sw4-5 OFF For these switch positions see the beginning of this section. Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(b) Crane Control Type Selection: 10K16 TYPE 1 WIRING DIAGRAM ____________________________________________________________________________________________________ 2-SPEED with DIRECTIONAL CONTROL: ALL MOTIONS 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board de-energized). 240 120 ON/OFF TO POWER TRANSFORMER •(2) K1 ( M R ) •(4) • AJ3 E10171-X P/S BOARD • * See Note 3 2 1 GND •(6) • K1 ( M R ) •(8) 1 2 3 TO CONTROL POWER HOT RET MAIN LINE CONTACTOR MLC CJ3 AJ2 • K1 BRIDGE 3 RD SPD • K2 • K3 • • CJ2 OPTIONAL K1 MULTIBOX 1 BRIDGE EAST/WEST • • K2 MULTIBOX 2 BRIDGE WEST • K3 K4 BRIDGE EAST • K4 K5 AUX 1 • K5 • K6 AUX 2 • K6 • K7 AUX 3 • K7 **AUX 5 • K8 AUX 4 (*ALARM) K8 **AUX 6 BJ3 3 2 1 1 2 3 BJ2 HOIST 3 RD SPD HOIST UP/DOWN • K1 • K2 • K3 HOIST DOWN • K4 HOIST UP • K5 TROLLEY 3 RD SPD • K6 TROLLEY NORTH/SOUTH • K7 TROLLEY SOUTH K8 TROLLEY NORTH MULTIBOX 3 MULTIBOX 4 Telemotive receiver output boards (E10112-X). Multibox outputs available with factory installed Multibox option only. All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. ** AUX 5 and 6 available with or without Multibox enabled. C-8 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(b) Crane Control Type Selection: 10K16 TYPE 1 PROGRAMMING ____________________________________________________________________________________________________ 2-SPEED with DIRECTIONAL CONTROL: ALL MOTIONS D IR 1 O UT PUT S A4 B4 B8 A3 B3 B7 A2 B2 B6 A1 B1 D IR 2 B5 3RD 2 ND 1ST A4-A1 BRIDGE A4 EAST A3 WEST A2 EAST/WEST A1 3RD SPEED OUTPUT DEFINITIONS B4-B1 HOIST B4 UP B3 DOWN B2 UP/DOWN B1 3RD SPEED INDEPENDENT OUTPUTS A8 AUX 4 (ALARM) A7 AUX 3 (LATCHABLE S2-6) A6 AUX 2 (LATCHABLE S2-7) A5 AUX 1 (LATCHABLE S2-8) 1 ST 2 ND 3R D B8-B5 TROLLEY B8 NORTH B7 SOUTH B6 NORTH/SOUTH B5 3RD SPEED *C8 AUX 6 *C7 AUX 5 *C4 MULTIBOX *C3 MULTIBOX *C2 MULTIBOX *C1 MULTIBOX *NOTE: ON OPTIONAL OUTPUT BOARD Transmitter Switch Select: Switch settings Sw4-5 to Sw4-8 are defined as follows: SWITCH SETTINGS: TYPE Sw4-8 OFF Sw4-7 OFF Sw4-6 OFF 8 7 6 5 4 3 2 1 Sw4 OFF ON C-9 Sw4-5 ON For these switch positions see the beginning of this section. Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(c) Crane Control Type Selection: 10K16 TYPE 2 WIRING DIAGRAM ____________________________________________________________________________________________________ 2-SPEED, 2-WINDINGS: ALL MOTIONS 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board de-energized). 240 120 ON/OFF TO POW ER TRANSFO RM ER • (2) K1 (MR) • (4) • AJ3 E10171-X P/S BOARD • * See N ote 3 2 1 GND • • (6) K1 (MR) • (8) 1 2 3 HOT RET MLC M AIN LINE CONT ACT OR CJ2 CJ3 AJ2 TO CONT ROL POW ER O PTIO N AL • K1 • K2 BRIDGE LOW SPD • K2 • K3 BRIDGE W EST • K3 K4 K4 • K5 AUX 1 • K5 • K6 AUX 2 • K6 • K7 AUX 3 • K7 **AU X 5 • K8 K8 **AU X 6 • BJ3 3 2 1 BRIDGE HIGH SPD • 1 2 3 BRIDGE EAST AUX 4 (*AL AR M) BJ2 • K1 HOIST HIGH SPD • K2 HOIST LOW SPD • K3 HOIST DOW N • K4 HOIST UP • K5 T ROLLEY HIGH SPD • K6 T ROLLEY LOW SPD K7 T ROLLEY NORT H K8 T ROLLEY SO UT H • • K1 M ULTIBO X 1 M ULTIBO X 2 M ULTIBO X 3 M ULTIBO X 4 Telemotive receiver output boards (E10112-X). Multibox outputs available with factory installed Multibox option only. option only. All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. ** AUX 5 and 6 available with or without Multibox enabled. C-10 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(c) Crane Control Type Selection: 10K16 TYPE 2 PROGRAMMING ____________________________________________________________________________________________________ 2-SPEED, 2-WINDINGS: ALL MOTIONS D IR 1 O UT PUT S A4 B4 B8 A3 B3 B7 A2 B2 B6 A1 B1 D IR 2 B5 3RD 2 ND 1ST A4-A1 BRIDGE A4 EAST A3 WEST A2 LOW SPEED A1 HIGH SPEED OUTPUT DEFINITIONS B4-B1 HOIST B4 UP B3 DOWN B2 LOW SPEED B1 HIGH SPEED INDEPENDENT OUTPUTS A8 AUX 4 (ALARM) A7 AUX 3 (LATCHABLE S2-6) A6 AUX 2 (LATCHABLE S2-7) A5 AUX 1 (LATCHABLE S2-8) 1 ST 2 ND 3R D B8-B5 TROLLEY B8 SOUTH B7 NORTH B6 LOW SPEED B5 HIGH SPEED *C8 AUX 6 *C7 AUX 5 *C4 MULTIBOX *C3 MULTIBOX *C2 MULTIBOX *C1 MULTIBOX *NOTE: ON OPTIONAL OUTPUT BOARD Transmitter Switch Select: Switch settings Sw4-5 to Sw4-8 are defined as follows: SWITCH SETTINGS: TYPE Sw4-8 OFF Sw4-7 OFF Sw4-6 ON 8 7 6 5 4 3 2 1 Sw4 OFF ON C-11 Sw4-5 OFF For these switch positions see the beginning of this section. Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(d) Crane Control Type Selection: 10K16 TYPE 3 WIRING DIAGRAM ____________________________________________________________________________________________________ ACCO CONTROLS: ALL MOTIONS 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board de-energized). 240 120 ON/OFF TO POW ER TRANSFO RM ER • (2) K1 (MR) • (4) • AJ3 E10171-X P/S BOARD • * See N ote 3 2 1 GND • • (6) K1 (MR) • (8) 1 2 3 HOT RET MLC M AIN LINE CONT ACT OR CJ2 CJ3 AJ2 • K1 BRIDGE W EST 2 ND SPD • K2 • K3 • TO CONT ROL POW ER • K1 BRIDGE EAST 2 ND SPD • K2 BRIDGE W EST • K3 K4 BRIDGE EAST • K4 • K5 AUX 1 • K5 • K6 AUX 2 • K6 • K7 AUX 3 • K7 • K8 K8 BJ3 3 2 1 1 2 3 AUX 4 (*AL AR M) BJ2 • K1 HOIST DOW N 2 ND SPD • K2 HOIST UP 2 ND SPD • K3 HOIST DOW N • K4 HOIST UP • K5 T ROLLEY SO UT H 2 ND SPD • K6 T ROLLEY NORT H 2 ND SPD • K7 T ROLLEY SO UT H K8 T ROLLEY NORT H O PTIO N AL M ULTIBO X 1 M ULTIBO X 2 M ULTIBO X 3 M ULTIBO X 4 **AU X 5 **AU X 6 Telemotive receiver output boards (E10112-X). Multibox outputs available with factory installed Multibox option only. option only. All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. ** AUX 5 and 6 available with or without Multibox enabled. C-12 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(d) Crane Control Type Selection: 10K16 TYPE 3 PROGRAMMING ____________________________________________________________________________________________________ ACCO CONTROLS: ALL MOTIONS D IR 1 O UT PUT S A4 B4 B8 A3 B3 B7 A2 B2 B6 A1 B1 D IR 2 B5 3RD 2 ND 1ST A4-A1 BRIDGE A4 EAST A3 WEST A2 EAST 2ND SPEED A1 WEST 2ND SPEED OUTPUT DEFINITIONS B4-B1 HOIST B4 UP B3 DOWN B2 UP 2ND SPEED B1 DOWN 2ND SPEED INDEPENDENT OUTPUTS A8 AUX 4 (ALARM) A7 AUX 3 (LATCHABLE S2-6) A6 AUX 2 (LATCHABLE S2-7) A5 AUX 1 (LATCHABLE S2-8) 1 ST 2 ND 3R D B8-B5 TROLLEY B8 NORTH B7 SOUTH B6 NORTH 2ND SPEED B5 SOUTH 2ND SPEED *C8 AUX 6 *C7 AUX 5 *C4 MULTIBOX *C3 MULTIBOX *C2 MULTIBOX *C1 MULTIBOX *NOTE: ON OPTIONAL OUTPUT BOARD Transmitter Switch Select: Switch settings Sw4-5 to Sw4-8 are defined as follows: SWITCH SETTINGS: TYPE Sw4-8 OFF Sw4-7 OFF Sw4-6 ON 8 7 6 5 4 3 2 1 Sw4 OFF ON C-13 Sw4-5 ON For these switch positions see the beginning of this section. Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(e) Crane Control Type Selection: 10K16 TYPE 4 WIRING DIAGRAM ____________________________________________________________________________________________________ DEMAG: 2-SPEED, 2-WINDINGS for HOIST: STANDARD BRIDGE and TROLLEY 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board de-energized). 240 120 ON/OFF TO POW ER TRANSFO RM ER • (2) K1 (MR) • (4) • AJ3 E10171-X P/S BOARD • * See N ote 3 2 1 GND • • (6) K1 (MR) • (8) 1 2 3 HOT RET MLC M AIN LINE CONT ACT OR CJ3 AJ2 TO CONT ROL POW ER CJ2 O PTIO N AL • K1 • K2 BRIDGE 2 ND SPD • K2 • K3 BRIDGE W EST • K3 K4 K4 • K5 AUX 1 • K5 • K6 AUX 2 • K6 • K7 AUX 3 • K7 **AU X 5 • K8 AUX 4 (*AL AR M) K8 **AU X 6 • BJ3 3 2 1 BRIDGE 3 RD SPD • 1 2 3 BRIDGE EAST • BJ2 • K1 HOIST DOW N 2 ND SPD • K2 HOIST UP 2 ND SPD • K3 HOIST DOW N • K4 HOIST UP • K5 T ROLLEY 3 RD SPD • K6 T ROLLEY 2 ND SPD K7 T ROLLEY SO UT H K8 T ROLLEY NORT H • K1 M ULTIBO X 1 M ULTIBO X 2 M ULTIBO X 3 M ULTIBO X 4 Telemotive receiver output boards (E10112-X). Multibox outputs available with factory installed Multibox option only. option only. All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. ** AUX 5 and 6 available with or without Multibox enabled. C-14 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(e) Crane Control Type Selection: 10K16 TYPE 4 PROGRAMMING ____________________________________________________________________________________________________ DEMAG: 2-SPEED, 2-WINDINGS for HOIST: STANDARD BRIDGE and TROLLEY D IR 1 O UT PUT S B4 B3 B2 D IR 2 B1 A1 3RD 2 ND 1ST A4-A1 BRIDGE A4 EAST A3 WEST A2 2ND SPEED A1 3RD SPEED 3RD 2 ND 1ST B8-B5 TROLLEY B8 NORTH B7 SOUTH B6 2ND SPEED B5 3RD SPEED *C8 AUX 6 *C7 AUX 5 *C4 MULTIBOX *C3 MULTIBOX *C2 MULTIBOX *C1 MULTIBOX *NOTE: ON OPTIONAL OUTPUT BOARD Transmitter Switch Select: Switch settings Sw4-5 to Sw4-8 are defined as follows: SWITCH SETTINGS: TYPE Sw4-8 OFF Sw4-7 ON Sw4-6 OFF 8 7 6 5 4 3 2 1 Sw4 OFF ON C-15 D IR 2 B5 1 ST 2 ND 3 R D OUTPUT DEFINITIONS B4-B1 HOIST B4 UP B3 DOWN B2 UP 2ND SPEED B1 DOWN 2ND SPEED INDEPENDENT OUTPUTS A8 AUX 4 (ALARM) A7 AUX 3 (LATCHABLE S2-6) A6 AUX 2 (LATCHABLE S2-7) A5 AUX 1 (LATCHABLE S2-8) D IR 1 OUT PUT S A4 B8 A3 B7 A2 B6 Sw4-5 OFF For these switch positions see the beginning of this section. 1 ST 2 ND 3 R D Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(f) Crane Control Type Selection: 10K16 TYPE 5 WIRING DIAGRAM ____________________________________________________________________________________________________ P&H HOIST: 2-SPEED, 2-WINDINGS for HOIST: STANDARD BRIDGE and TROLLEY 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board de-energized). 240 120 ON/OFF TO POW ER TRANSFO RM ER • (2) K1 (MR) • (4) • AJ3 E10171-X P/S BOARD • * See N ote 3 2 1 GND • • (6) K1 (MR) • (8) 1 2 3 HOT RET MLC M AIN LINE CONT ACT OR CJ3 AJ2 TO CONT ROL POW ER CJ2 O PTIO N AL • K1 BRIDGE 3 RD SPD • K1 M ULTIBO X 1 • K2 BRIDGE 2 ND SPD • K2 M ULTIBO X 2 • K3 BRIDGE W EST • K3 • K4 BRIDGE EAST • K4 • K5 AUX 1 • K5 • K6 AUX 2 • K6 • K7 AUX 3 • K7 **AU X 5 • K8 AUX 4 (*AL AR M) K8 **AU X 6 BJ3 3 2 1 1 2 3 BJ2 HOIST DOW N 2 ND SPD • K1 • K2 HOIST UP 2 ND SPD • K3 HOIST DOW N • K4 HOIST UP • K5 T ROLLEY 3 RD SPD • K6 T ROLLEY 2 ND SPD K7 T ROLLEY SO UT H K8 T ROLLEY NORT H • M ULTIBO X 3 M ULTIBO X 4 Telemotive receiver output boards (E10112-X). Multibox outputs available with factory installed Multibox option only. option only. All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. ** AUX 5 and 6 available with or without Multibox enabled. C-16 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(f) Crane Control Type Selection: 10K16 TYPE 5 PROGRAMMING ____________________________________________________________________________________________________ P&H HOIST: 2-SPEED, 2-WINDINGS for HOIST: STANDARD BRIDGE and TROLLEY D IR 1 O UT PUT S B4 B3 B2 D IR 2 B1 A1 3RD 2 ND 1ST A4-A1 BRIDGE A4 EAST A3 WEST A2 2ND SPEED A1 3RD SPEED D IR 2 3RD 2 ND 1ST 1 ST 2 ND 3 R D B5 1 ST 2 ND 3 R D OUTPUT DEFINITIONS B4-B1 HOIST B4 UP B3 DOWN B2 UP 2ND SPEED B1 DOWN 2ND SPEED INDEPENDENT OUTPUTS A8 AUX 4 (ALARM) A7 AUX 3 (LATCHABLE S2-6) A6 AUX 2 (LATCHABLE S2-7) A5 AUX 1 (LATCHABLE S2-8) D IR 1 OUT PUT S A4 B8 A3 B7 A2 B6 B8-B5 TROLLEY B8 NORTH B7 SOUTH B6 2ND SPEED B5 3RD SPEED *C8 AUX 6 *C7 AUX 5 *C4 MULTIBOX *C3 MULTIBOX *C2 MULTIBOX *C1 MULTIBOX *NOTE: ON OPTIONAL OUTPUT BOARD Transmitter Switch Select: Switch settings Sw4-5 to Sw4-8 are defined as follows: SWITCH SETTINGS: TYPE Sw4-8 OFF Sw4-7 ON Sw4-6 OFF 8 7 6 5 4 3 2 1 Sw4 OFF ON C-17 Sw4-5 ON For these switch positions see the beginning of this section. Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(g) Crane Control Type Selection: 10K16 TYPE 6 WIRING DIAGRAM ____________________________________________________________________________________________________ P&H HOIST: 2-SPEED, 2-WINDINGS for HOIST and TROLLEY: STANDARD BRIDGE 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board de-energized). 240 120 ON/OFF TO POWER TRANSFORMER •(2) K1 ( M R ) •(4) • AJ3 E10171-X P/S BOARD • * See Note 3 2 1 GND •(6) • K1 ( M R ) •(8) 1 2 3 TO CONTROL POWER HOT RET MLC MAIN LINE CONTACTOR CJ2 CJ3 AJ2 OPTIONAL • K1 BRIDGE 3 RD SPD • K1 MULTIBOX 1 • K2 BRIDGE 2 ND SPD • K2 MULTIBOX 2 • K3 BRIDGE WEST • K3 • K4 BRIDGE EAST • K4 • K5 AUX 1 K5 • K6 AUX 2 • • K6 • K7 AUX 3 • K7 **AUX 5 K8 K8 **AUX 6 • BJ3 3 2 1 1 2 3 AUX 4 (*ALARM) MULTIBOX 3 MULTIBOX 4 BJ2 • K1 • K2 • K3 • K4 • K5 • K6 • K7 K8 Telemotive receiver output boards (E10112-X). HOIST HIGH SPEED HOIST LOW SPEED Multibox outputs available with factory installed Multibox option only. option only. HOIST DOWN HOIST UP TROLLEY HIGH SPEED All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. TROLLEY LOW SPEED TROLLEY SOUTH TROLLEY NORTH ** AUX 5 and 6 available with or without Multibox enabled. C-18 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(g) Crane Control Type Selection: 10K16 TYPE 6 PROGRAMMING ____________________________________________________________________________________________________ P&H HOIST: 2-SPEED, 2-WINDINGS HOIST and TROLLEY: STANDARD BRIDGE D IR 1 O UT PUT S B4 B8 B3 B7 B2 B6 B1 D IR 2 D IR 1 OUT PUT S A4 A3 A2 B5 D IR 2 A1 3RD 2 ND 1ST A4-A1 BRIDGE A4 EAST A3 WEST A2 2ND SPEED A1 3RD SPEED 1 ST 2 ND 3 R D 3RD 2 ND 1ST OUTPUT DEFINITIONS B4-B1 HOIST B4 UP B3 DOWN B2 LOW SPEED B1 HIGH SPEED INDEPENDENT OUTPUTS A8 AUX 4 (ALARM) A7 AUX 3 (LATCHABLE S2-6) A6 AUX 2 (LATCHABLE S2-7) A5 AUX 1 (LATCHABLE S2-8) B8-B5 TROLLEY B8 NORTH B7 SOUTH B6 LOW SPEED B5 HIGH SPEED *C8 AUX 6 *C7 AUX 5 *C4 MULTIBOX *C3 MULTIBOX *C2 MULTIBOX *C1 MULTIBOX *NOTE: ON OPTIONAL OUTPUT BOARD Transmitter Switch Select: Switch settings Sw4-5 to Sw4-8 are defined as follows: SWITCH SETTINGS: TYPE Sw4-8 OFF Sw4-7 ON Sw4-6 ON 8 7 6 5 4 3 2 1 Sw4 OFF ON C-19 Sw4-5 OFF For these switch positions see the beginning of this section. 1 ST 2 ND 3 R D Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) This Page Intentionally Left Blank C-20 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) S5 DS4 DS6 0FF J5 0FF 0FF C PU B O A R D R EC EIV ER B O A RD S3 D S -15 JU 2 K6 F7 K1 F4 R E LA Y B O A R D J2 K7 F3 K2 F6 K6 F7 R E LA Y B O A R D J2 F1 F8 K7 F3 K2 F6 K6 F7 DS4 DS8 K1 DS2 K5 F5 F4 R E LA Y B O A R D J2 J3 K8 F2 K3 K5 F4 F5 D S9 K4 DS3 F2 K3 K1 J3 K8 DS2 F8 DS7 F1 DS6 DS4 DS8 K5 K4 S2 J1 DS1 K2 F6 DS9 DS5 F3 DS6 K7 DS3 F2 K3 DS2 K8 J1 J6 J1 DS1 F8 DS7 F1 DS5 DS4 DS3 DS2 DS1 DS9 K4 DS2 J8 J1 J2 DS3 J7 F1 ON S1 DS8 J4 F2 8 7 6 5 4 3 2 1 POWER SU P P L Y BOARD J3 DS7 8 7 6 5 4 3 2 1 8 7 6 54 3 21 J3 DS1 DS5 DS6 0FF F5 J7 DS J2 J5 SW 1 F2 O FF ON DS5 S4 8 7 6 5 4 32 1 D S -7 -8 -9 -10 -11-12 -13-14 J6 M A S TE R C O N TR O L R E LA Y (M C R ) K1 F1 J3 120 N G ND N 120 240 J1 7 8 1 2 3 4 5 6 7 8 O U T P U TS IN P U T S P osition A 120 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 OUTPUTS IN P U T S P o sitio n B N G N D N 120 240 120 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 O UTPUTS IN P U T S P ositio n C N GND N 120 240 110 V A C W irin g 240V A C A 240V A C B 120V A C G rou nd N eutral J 1 P o w e r S u p p ly B o a rd G rou nd 1 2 3 4 5 6 220 V A C W irin g Figure C-3. 10K24 Wiring Layout C-21 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(a) Crane Control Type Selection: 10K24 TYPE 0 WIRING DIAGRAM ____________________________________________________________________________________________________ STANDARD CONFIGURATION: ALL MOTIONS (HOIST, TROLLEY and BRIDGE) 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board de-energized). 240 120 ON/OFF TO POW ER TRANSFOR MER • (2) K1 (MR) • (4) • AJ3 E10171-X P/S BOARD • * See N ote 3 2 1 GND • • (6) K1 (MR) • (8) 1 2 3 HOT RET M AIN LINE CONT ACT OR MLC CJ3 AJ2 TO CONT ROL POW ER 3 2 1 1 2 3 CJ2 • K1 BRIDGE 3 RD SPD • K1 AUX HOIST 3 RD SPD • K2 BRIDGE 2 ND SPD • K2 AUX HOIST 2 ND SPD • K3 BRIDGE W EST • K3 AUX HOIST DOW N • K4 BRIDGE EAST • K4 AUX HOIST UP • K5 AUX 1 • K5 AUX T ROLLEY 3 RD SPD • K6 AUX 2 • K6 AUX T ROLLEY 2 ND SPD • K7 AUX 3 • K7 AUX T ROLLEY SO UT H • K8 AUX 4 (*AL AR M) K8 AUX T ROLLEY NORT H BJ3 3 2 1 1 2 3 BJ2 Telemotive receiver output boards (E10112-X). • K1 HOIST 3 RD SPD • K2 HOIST 2 ND SPD • K3 HOIST DOW N • K4 HOIST UP • K5 T ROLLEY 3 RD SPD • K6 T ROLLEY 2 ND SPD • K7 T ROLLEY SO UT H K8 T ROLLEY NORT H All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. For M ultibox System s C1 Multibox 1 C2 Multibox 2 C3 Multibox 3 C4 Multibox 4 C5–C8 Match C5-C8 above if S3-4 on the Receiver CPU Board is turned “OFF” . C5-C8 Match C1-C4 respectively above if S3-4 on the Receiver CPU Board is turned “ON”. C-22 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(a) Crane Control Type Selection: 10K24 TYPE 0 PROGRAMMING ____________________________________________________________________________________________________ STANDARD CONFIGURATION: ALL MOTIONS (HOIST, TROLLEY and BRIDGE) A4-A1 BRIDGE A4 EAST A3 WEST A2 2ND SPD A1 3RD SPD A4 A3 A2 O UT PUT S B4 B8 C4 B3 B7 C3 B2 B6 C2 C8 C7 C6 A1 B1 C5 B5 B4-B1 HOIST B4 UP B3 DOWN B2 2ND SPD B1 3RD SPD C1 D IR 1 D IR 2 3RD 2 ND 1ST 1 ST 2 ND 3 R D OUTPUT DEFINITIONS* B8-B5 TROLLEY C4-C1 AUX HOIST B8 NORTH C4 UP B7 SOUTH C3 DOWN ND B6 2 SPD C2 2ND SPD B5 3RD SPD C1 3RD SPD C8-C5 AUX TROLLEY C8 NORTH C7 SOUTH C6 2ND SPD C5 3RD SPD INDEPENDENT OUTPUTS A8 AUX 4 (ALARM) A7 AUX 3 (LATCHABLE S2-6) A6 AUX 2 (LATCHABLE S2-7) A5 AUX 1 (LATCHABLE S2-8) *For Multibox Systems read Multibox details at the beginning of this section. Transmitter Switch Select: Switch settings Sw4-5 to Sw4-8 are defined as follows: SWITCH SETTINGS: TYPE Sw4-8 OFF Sw4-7 OFF Sw4-6 OFF 8 7 6 5 4 3 2 1 Sw4 OFF ON C-23 Sw4-5 OFF For these switch positions see the beginning of this section. Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(b) Crane Control Type Selection: 10K24 TYPE 1 WIRING DIAGRAM ____________________________________________________________________________________________________ 2-SPEED with DIRECTIONAL CONTROL: ALL MOTIONS 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board de-energized). 240 120 ON/OFF TO POWER TRANSFORMER •(2) K1 ( M R ) •(4) • AJ3 E10171-X P/S BOARD • * See Note 3 2 1 GND •(6) • K1 ( M R ) •(8) 1 2 3 TO CONTROL POWER HOT RET MAIN LINE CONTACTOR MLC CJ3 AJ2 3 2 1 1 2 3 CJ2 BRIDGE 3 RD SPD BRIDGE EAST/WEST • K1 AUX HOIST 3 RD SPD • K2 AUX HOIST UP/DOWN BRIDGE WEST • K3 K4 BRIDGE EAST • K4 AUX HOIST DOWN AUX HOIST UP K5 AUX 1 • K5 AUX TROLLEY 3 RD SPD • K6 AUX 2 • K6 AUX TROLLEY NORTH/SOUTH • K7 AUX 3 • K7 AUX TROLLEY SOUTH • K8 AUX 4 (*ALARM) K8 AUX TROLLEY NORTH • K1 • K2 • K3 • • BJ3 3 2 1 1 2 3 BJ2 Telemotive receiver output boards (E10112-X). • K1 HOIST 3 RD SPD • K2 HOIST UP/DOWN • K3 HOIST DOWN • K4 HOIST UP • K5 TROLLEY 3 RD SPD • K6 TROLLEY NORTH/SOUTH • K7 TROLLEY SOUTH K8 TROLLEY NORTH All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. C-24 For Multibox Systems C1 Multibox 1 C2 Multibox 2 C3 Multibox 3 C4 Multibox 4 C5–C8 Match C5-C8 above if S3-4 on the Receiver CPU Board is turned “OFF” . C5-C8 Match C1-C4 respectively above if S3-4 on the Receiver CPU Board is turned “ON”. Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(b) Crane Control Type Selection: 10K24 TYPE 1 PROGRAMMING ____________________________________________________________________________________________________ 2-SPEED with DIRECTIONAL CONTROL: ALL MOTIONS A4-A1 BRIDGE A4 EAST A3 WEST A2 EAST/WEST A1 3RD SPD A4 A3 A2 O UT PUT S B4 B8 C4 B3 B7 C3 B2 B6 C2 C8 C7 C6 A1 B1 C5 B5 B4-B1 HOIST B4 UP B3 DOWN B2 UP/DOWN B1 3RD SPD C1 D IR 1 D IR 2 3RD 2 ND 1ST 1 ST 2 ND 3 R D OUTPUT DEFINITIONS* B8-B5 TROLLEY C4-C1 AUX HOIST B8 NORTH C4 UP B7 SOUTH C3 DOWN B6 NORTH/SOUTH C2 UP/DOWN B5 3RD SPD C1 3RD SPD C8-C5 AUX TROLLEY C8 NORTH C7 SOUTH C6 NORTH/SOUTH C5 3RD SPD INDEPENDENT OUTPUTS A8 AUX 4 (ALARM) A7 AUX 3 (LATCHABLE S2-6) A6 AUX 2 (LATCHABLE S2-7) A5 AUX 1 (LATCHABLE S2-8) *For Multibox Systems read Multibox details at the beginning of this section. Transmitter Switch Select: Switch settings Sw4-5 to Sw4-8 are defined as follows: SWITCH SETTINGS: TYPE Sw4-8 OFF Sw4-7 OFF Sw4-6 OFF 8 7 6 5 4 3 2 1 Sw4 OFF ON C-25 Sw4-5 ON For these switch positions see the beginning of this section. Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(c) Crane Control Type Selection: 10K24 TYPE 2 WIRING DIAGRAM ____________________________________________________________________________________________________ 2-SPEED, 2-WINDINGS: ALL MOTIONS 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board de-energized). 240 120 ON/OFF TO POW ER TRANSFO RM ER • (2) K1 (MR) • (4) E10171-X P/S BOARD • * See N ote • AJ3 3 2 1 GND • • (6) K1 (MR) • (8) 1 2 3 HOT RET MLC CJ3 AJ2 TO CONT ROL POW ER M AIN LINE CONT ACT OR 3 2 1 1 2 3 CJ2 • K1 BRIDGE HIGH SPD • K2 BRIDGE LOW SPD • K2 AUX HOIST LOW SPD • K3 BRIDGE W EST • K3 AUX HOIST DOW N • K4 BRIDGE EAST • K4 AUX HOIST UP • K5 AUX 1 • K5 AUX T ROLLEY HIGH SPD • K6 AUX 2 • K6 AUX T ROLLEY LOW SPD • K7 AUX 3 • K7 AUX T ROLLEY SO UT H • K8 AUX 4 (*AL AR M) K8 AUX T ROLLEY NORT H 3 2 1 1 2 3 • K1 AUX HOIST HIGH SPD Telemotive receiver output boards (E10112-X). • K1 HOIST HIGH SPD • K2 HOIST LOW SPD • K3 HOIST DOW N • K4 HOIST UP • K5 T ROLLEY HIGH SPD • K6 T ROLLEY LOW SPD • K7 T ROLLEY SO UT H K8 T ROLLEY NORT H All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. For M ultibox System s C1 Multibox 1 C2 Multibox 2 C3 Multibox 3 C4 Multibox 4 C5–C8 Match C5-C8 above if S3-4 on the Receiver CPU Board is turned “OFF” . C5-C8 Match C1-C4 respectively above if S3-4 on the Receiver CPU Board is turned “ON”. C-26 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(c) Crane Control Type Selection: 10K24 TYPE 2 PROGRAMMING ____________________________________________________________________________________________________ 2-SPEED, 2-WINDINGS: ALL MOTIONS A4-A1 BRIDGE A4 EAST A3 WEST A2 LOW SPD A1 HIGH SPD A4 A3 A2 O UT PUT S B4 B8 C4 B3 B7 C3 B2 B6 C2 C8 C7 C6 A1 B1 C5 B5 B4-B1 HOIST B4 UP B3 DOWN B2 LOW SPD B1 HIGH SPD C1 D IR 1 D IR 2 3RD 2 ND 1ST 1 ST 2 ND 3 R D OUTPUT DEFINITIONS* B8-B5 TROLLEY C4-C1 AUX HOIST B8 NORTH C4 UP B7 SOUTH C3 DOWN B6 LOW SPD C2 LOW SPD B5 HIGH SPD C1 HIGH SPD C8-C5 AUX TROLLEY C8 NORTH C7 SOUTH C6 LOW SPD C5 HIGH SPD INDEPENDENT OUTPUTS A8 AUX 4 (ALARM) A7 AUX 3 (LATCHABLE S2-6) A6 AUX 2 (LATCHABLE S2-7) A5 AUX 1 (LATCHABLE S2-8) *For Multibox Systems read Multibox details at the beginning of this section. Transmitter Switch Select: Switch settings Sw4-5 to Sw4-8 are defined as follows: SWITCH SETTINGS: TYPE Sw4-8 OFF Sw4-7 OFF Sw4-6 ON 8 7 6 5 4 3 2 1 Sw4 OFF ON C-27 Sw4-5 OFF For these switch positions see the beginning of this section. Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(d) Crane Control Type Selection: 10K24 TYPE 3 WIRING DIAGRAM ____________________________________________________________________________________________________ ACCO CONTROLS: ALL MOTIONS 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board de-energized). 240 120 ON/OFF TO POW ER TRANSFO RM ER • (2) K1 (MR) • (4) • AJ3 E10171-X P/S BOARD • * See N ote 3 2 1 GND • • (6) K1 (MR) • (8) 1 2 3 HOT RET M AIN LINE CONT ACT OR MLC CJ3 AJ2 BRIDGE W EST 2 ND SPD • TO CONT ROL POW ER 3 2 1 1 2 3 CJ2 • K1 • K2 BRIDGE EAST 2 ND SPD • K2 AUX HOIST UP 2 ND SPD • K3 BRIDGE W EST • K3 AUX HOIST DOW N • K4 BRIDGE EAST • K4 AUX HOIST UP • K5 AUX 1 • K5 AUX T ROLLEY SO UT H 2 ND SPD • K6 AUX 2 • K6 AUX T ROLLEY NORT H 2 ND SPD • K7 AUX 3 • K7 AUX T ROLLEY SO UT H • K8 AUX 4 (*AL AR M) K8 BJ3 3 2 1 1 2 3 BJ2 K1 AUX HOIST DOW N 2 ND SPD AUX T ROLLEY NORT H Telemotive receiver output boards (E10112-X). • K1 HOIST DOW N 2 ND SPD • K2 HOIST UP 2 ND SPD • K3 HOIST DOW N • K4 HOIST UP • K5 T ROLLEY SO UT H 2 ND SPD • K6 T ROLLEY NORT H 2 ND SPD • K7 T ROLLEY SO UT H K8 T ROLLEY NORT H C-28 All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. For M ultibox System s C1 Multibox 1 C2 Multibox 2 C3 Multibox 3 C4 Multibox 4 C5–C8 Match C5-C8 above if S3-4 on the Receiver CPU Board is turned “OFF” . C5-C8 Match C1-C4 respectively above if S3-4 on the Receiver CPU Board is turned “ON”. Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(d) Crane Control Type Selection: 10K24 TYPE 3 PROGRAMMING ____________________________________________________________________________________________________ ACCO CONTROLS: ALL MOTIONS A4-A1 BRIDGE A4 EAST A3 WEST A2 EAST 2ND SPD A1 WEST 2ND PD A4 A3 A2 O UT PUT S B4 B8 C4 B3 B7 C3 B2 B6 C2 C8 C7 C6 A1 B1 C5 B5 C1 D IR 1 D IR 2 3RD 2 ND 1ST 1 ST 2 ND 3 R D OUTPUT DEFINITIONS* B4-B1 HOIST B8-B5 TROLLEY C4-C1 AUX HOIST C8-C5 AUX TROLLEY B4 UP B8 NORTH C4 UP C8 NORTH B3 DOWN B7 SOUTH C3 DOWN C7 SOUTH ND ND ND B2 UP 2 SPD B6 NORTH 2 SPD C2 UP 2 SPD C6 NORTH 2ND SPD ND ND ND B1 DOWN 2 SPD B5 SOUTH 2 SPD C1 DOWN 2 SPD C5 SOUTH 2ND SPD INDEPENDENT OUTPUTS A8 AUX 4 (ALARM) A7 AUX 3 (LATCHABLE S2-6) A6 AUX 2 (LATCHABLE S2-7) A5 AUX 1 (LATCHABLE S2-8) *For Multibox Systems read Multibox details at the beginning of this section. Transmitter Switch Select: Switch settings Sw4-5 to Sw4-8 are defined as follows: SWITCH SETTINGS: TYPE Sw4-8 OFF Sw4-7 OFF Sw4-6 ON 8 7 6 5 4 3 2 1 Sw4 OFF ON C-29 Sw4-5 ON For these switch positions see the beginning of this section. Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(e) Crane Control Type Selection: 10K24 TYPE 4 WIRING DIAGRAM ____________________________________________________________________________________________________ DEMAG: 2-SPEED, 2-WINDINGS for HOIST: STANDARD BRIDGE and TROLLEY 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board de-energized). 240 120 ON/OFF TO POW ER TRANSFOR M ER • (2) K1 (MR) • (4) • AJ3 E10171-X P/S BOARD • * See N ote 3 2 1 GND • • (6) K1 (MR) • (8) 1 2 3 HOT RET M AIN LINE CONT ACT OR MLC CJ3 AJ2 TO CONT ROL POW ER 3 2 1 1 2 3 CJ2 BRIDGE 3 RD SPD • K1 AUX HOIST DOW N 2 ND SPD • K1 • K2 BRIDGE 2 ND SPD • K2 AUX HOIST UP 2 ND SPD • K3 BRIDGE W EST • K3 AUX HOIST DOW N • K4 BRIDGE EAST • K4 AUX HOIST UP • K5 AUX 1 • K5 AUX T ROLLEY 3 RD SPD • K6 AUX 2 • K6 AUX T ROLLEY 2 ND SPD • K7 AUX 3 • K7 AUX T ROLLEY SO UT H K8 AUX 4 (*AL AR M) K8 • BJ3 3 2 1 1 2 3 BJ2 AUX T ROLLEY NORT H Telemotive receiver output boards (E10112-X). • K1 HOIST DOW N 2 ND SPD • K2 HOIST UP 2 ND SPD • K3 HOIST DOW N • K4 HOIST UP • K5 T ROLLEY 3 RD SPD • K6 T ROLLEY 2 ND SPD • K7 T ROLLEY SO UT H K8 T ROLLEY NORT H All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. For M ultibox System s C1 Multibox 1 C2 Multibox 2 C3 Multibox 3 C4 Multibox 4 C5–C8 Match C5-C8 above if S3-4 on the Receiver CPU Board is turned “OFF” . C5-C8 Match C1-C4 respectively above if S3-4 on the Receiver CPU Board is turned “ON”. C-30 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(e) Crane Control Type Selection: 10K24 TYPE 4 PROGRAMMING ____________________________________________________________________________________________________ DEMAG: 2-SPEED, 2-WINDINGS for HOIST: STANDARD BRIDGE and TROLLEY O UT PUT S B4 C4 B3 C3 B2 C2 B1 D IR 1 D IR 2 C1 A1 3RD 2 ND 1ST A4-A1 BRIDGE A4 EAST A3 WEST A2 2ND SPD A1 3RD SPD D IR 1 D IR 2 3RD 2 ND 1ST 1 ST 2 ND 3 R D OUT PUT S A4 B 8 C 8 A3 B 7 C 7 A2 B 6 C 6 B5 C5 1 ST 2 ND 3 R D OUTPUT DEFINITIONS* B4-B1 HOIST B8-B5 TROLLEY C4-C1 AUX HOIST C8-C5 AUX TROLLEY B4 UP B8 NORTH C4 UP C8 NORTH B3 DOWN B7 SOUTH C3 DOWN C7 SOUTH ND ND ND B2 UP 2 SPD B6 2 SPD C2 UP 2 SPD C6 2ND SPD B1 DOWN 2ND SPD B5 3RD SPD C1 DOWN 2ND SPD C5 3RD SPD INDEPENDENT OUTPUTS A8 AUX 4 (ALARM) A7 AUX 3 (LATCHABLE S2-6) A6 AUX 2 (LATCHABLE S2-7) A5 AUX 1 (LATCHABLE S2-8) *For Multibox Systems read Multibox details at the beginning of this section. Transmitter Switch Select: Switch settings Sw4-5 to Sw4-8 are defined as follows: SWITCH SETTINGS: TYPE Sw4-8 OFF Sw4-7 ON Sw4-6 ON 8 7 6 5 4 3 2 1 Sw4 OFF ON C-31 Sw4-5 OFF For these switch positions see the beginning of this section. Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(f) Crane Control Type Selection: 10K24 TYPE 5 WIRING DIAGRAM ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS for HOIST: STANDARD BRIDGE and TROLLEY 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board de-energized). 240 120 ON/OFF TO POW ER TRANSFO RM ER • (2) K1 (MR) • (4) • AJ3 E10171-X P/S BOARD • * See N ote 3 2 1 GND • • (6) K1 (MR) • (8) 1 2 3 HOT RET MLC CJ3 AJ2 TO CONT ROL POW ER M AIN LINE CONT ACT OR 3 2 1 1 2 3 CJ2 • K1 BRIDGE 3 RD SPD • K2 BRIDGE 2 ND SPD • K2 AUX HOIST LOW SPD • K3 BRIDGE W EST • K3 AUX HOIST DOW N • K4 BRIDGE EAST • K4 AUX HOIST UP • K5 AUX 1 • K5 • K6 AUX 2 • K6 AUX T ROLLEY 3 RD SPD AUX T ROLLEY 2 ND SPD • K7 AUX 3 • K7 AUX T ROLLEY SO UT H • K8 AUX 4 (*AL AR M) K8 AUX T ROLLEY NORT H BJ3 3 2 1 1 2 3 BJ2 • K1 AUX HOIST HIGH SPD Telemotive receiver output boards (E10112-X). • K1 HOIST HIGH SPD • K2 HOIST LOW SPD • K3 HOIST DOW N • K4 HOIST UP • K5 T ROLLEY 3 RD SPD • K6 T ROLLEY 2 ND SPD • K7 T ROLLEY SO UT H K8 T ROLLEY NORT H All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. For M ultibox System s C1 Multibox 1 C2 Multibox 2 C3 Multibox 3 C4 Multibox 4 C5–C8 Match C5-C8 above if S3-4 on the Receiver CPU Board is turned “OFF” . C5-C8 Match C1-C4 respectively above if S3-4 on the Receiver CPU Board is turned “ON”. C-32 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(f) Crane Control Type Selection: 10K24 TYPE 5 PROGRAMMING ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS for HOIST: STANDARD BRIDGE and TROLLEY D IR 1 O UT PUT S B4 C4 B3 C3 B2 C2 B1 D IR 2 C1 A1 3RD 2 ND 1ST A4-A1 BRIDGE A4 EAST A3 WEST A2 2ND SPD A1 3RD SPD B5 D IR 2 3RD 2 ND 1ST 1 ST 2 ND 3 R D C5 1 ST 2 ND 3 R D B4-B1 HOIST B4 UP B3 DOWN B2 LOW SPD B1 HIGH SPD D IR 1 OUT PUT S A4 B 8 C 8 A3 B 7 C 7 A2 B 6 C 6 OUTPUT DEFINITIONS* B8-B5 TROLLEY C4-C1 AUX HOIST B8 NORTH C4 UP B7 SOUTH C3 DOWN B6 2ND SPD C2 LOW SPD B5 3RD SPD C1 HIGH SPD C8-C5 AUX TROLLEY C8 NORTH C7 SOUTH C6 2ND SPD C5 3RD SPD INDEPENDENT OUTPUTS A8 AUX 4 (ALARM) A7 AUX 3 (LATCHABLE S2-6) A6 AUX 2 (LATCHABLE S2-7) A5 AUX 1 (LATCHABLE S2-8) *For Multibox Systems read Multibox details at the beginning of this section. Transmitter Switch Select: Switch settings Sw4-5 to Sw4-8 are defined as follows: SWITCH SETTINGS: TYPE Sw4-8 OFF Sw4-7 ON Sw4-6 OFF 8 7 6 5 4 3 2 1 Sw4 OFF ON C-33 Sw4-5 ON For these switch positions see the beginning of this section. Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(g) Crane Control Type Selection: 10K24 TYPE 6 WIRING DIAGRAM ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS for HOIST and TROLLEY: STANDARD BRIDGE 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board de-energized). 240 120 ON/OFF TO POW ER TRANSFO RM ER • (2) K1 (MR) • (4) • AJ3 E10171-X P/S BOARD • * See N ote 3 2 1 GND • • (6) K1 (MR) • (8) 1 2 3 HOT RET MLC CJ3 AJ2 BRIDGE 3 RD SPD • TO CONT ROL POW ER M AIN LINE CONT ACT OR 3 2 1 1 2 3 CJ2 • K1 • K2 BRIDGE 2 ND SPD • K2 AUX HOIST LOW SPD • K3 BRIDGE W EST • K3 AUX HOIST DOW N • K4 BRIDGE EAST • K4 AUX HOIST UP • K5 AUX 1 • K5 AUX T ROLLEY HIGH SPD • K6 AUX 2 • K6 AUX T ROLLEY LOW SPD • K7 AUX 3 • K7 AUX T ROLLEY SO UT H • K8 AUX 4 (*AL AR M) K8 BJ3 3 2 1 1 2 3 BJ2 K1 AUX HOIST HIGH SPD AUX T ROLLEY NORT H Telemotive receiver output boards (E10112-X). • K1 HOIST HIGH SPD • K2 HOIST LOW SPD • K3 HOIST DOW N • K4 HOIST UP • K5 T ROLLEY HIGH SPD • K6 T ROLLEY LOW SPD • K7 T ROLLEY SO UT H K8 T ROLLEY NORT H All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. For M ultibox System s C1 Multibox 1 C2 Multibox 2 C3 Multibox 3 C4 Multibox 4 C5–C8 Match C5-C8 above if S3-4 on the Receiver CPU Board is turned “OFF” . C5-C8 Match C1-C4 respectively above if S3-4 on the Receiver CPU Board is turned “ON”. C-34 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(g) Crane Control Type Selection: 10K24 TYPE 6 PROGRAMMING ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS for HOIST and TROLLEY: STANDARD BRIDGE D IR 1 O UT PUT S B4 B8 C4 C8 B3 B7 C3 C7 B2 B6 C2 C6 B1 B5 C1 D IR 2 C5 D IR 2 3RD 2 ND 1ST 1 ST 2 ND 3 R D A1 3RD 2 ND 1ST A4-A1 BRIDGE A4 EAST A3 WEST A2 2ND SPD A1 3RD SPD D IR 1 O UT PUT S A4 A3 A2 B4-B1 HOIST B4 UP B3 DOWN B2 LOW SPD B1 HIGH SPD 1 ST 2 ND 3 R D OUTPUT DEFINITIONS* B8-B5 TROLLEY C4-C1 AUX HOIST B8 NORTH C4 UP B7 SOUTH C3 DOWN B6 LOW SPD C2 LOW SPD B5 HIGH SPD C1 HIGH SPD C8-C5 AUX TROLLEY C8 NORTH C7 SOUTH C6 LOW SPD C5 HIGH SPD INDEPENDENT OUTPUTS A8 AUX 4 (ALARM) A7 AUX 3 (LATCHABLE S2-6) A6 AUX 2 (LATCHABLE S2-7) A5 AUX 1 (LATCHABLE S2-8) *For Multibox Systems read Multibox details at the beginning of this section. Transmitter Switch Select: Switch settings Sw4-5 to Sw4-8 are defined as follows: SWITCH SETTINGS: TYPE Sw4-8 OFF Sw4-7 ON Sw4-6 ON 8 7 6 5 4 3 2 1 Sw4 OFF ON C-35 Sw4-5 OFF For these switch positions see the beginning of this section. Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(h) Crane Control Type Selection: 10K24 TYPE 7 WIRING DIAGRAM ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS HOIST #1 and TROLLEYS With CREEP SPEED HOIST #2, STANDARD BRIDGE 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board de-energized). 240 120 ON/OFF TO POW ER TRANSFO RM ER • (2) K1 (MR) • (4) • AJ3 E10171-X P/S BOARD • * See N ote 3 2 1 GND • • (6) K1 (MR) • (8) 1 2 3 HOT RET M AIN LINE CONT ACT OR MLC CJ3 AJ2 TO CONT ROL POW ER 3 2 1 1 2 3 CJ2 BRIDGE 3 RD SPD • K1 AUX HOIST DOW N HIGH SPD • K1 • K2 BRIDGE 2 ND SPD • K2 AUX HOIST UP HIGH SPD • K3 BRIDGE W EST • K3 AUX HOIST DOW N • K4 BRIDGE EAST • K4 AUX HOIST UP • K5 AUX 1 • K5 AUX T ROLLEY HIGH SPD • K6 AUX 2 • K6 AUX T ROLLEY LOW SPD • K7 AUX 3 • K7 AUX T ROLLEY SO UT H • K8 AUX 4 (*AL AR M) K8 BJ3 3 2 1 1 2 3 BJ2 HOIST HIGH SPD • K1 • K2 HOIST LOW SPD • K3 HOIST DOW N • K4 HOIST UP • K5 T ROLLEY HIGH SPD • K6 T ROLLEY LOW SPD • K7 T ROLLEY SO UT H K8 T ROLLEY NORT H AUX T ROLLEY NORT H Telemotive receiver output boards (E10112-X). All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. For M ultibox System s C1 Multibox 1 C2 Multibox 2 C3 Multibox 3 C4 Multibox 4 C5–C8 Match C5-C8 above if S3-4 on the Receiver CPU Board is turned “OFF” . C5-C8 Match C1-C4 respectively above if S3-4 on the Receiver CPU Board is turned “ON”. C-36 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(h) Crane Control Type Selection: 10K24 TYPE 7 PROGRAMMING ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS HOIST #1 and TROLLEYS With CREEP SPEED HOIST #2, STANDARD BRIDGE O UT P UT S D IR 1 O UT P UT S D IR 1 D IR 2 O UT P UT S D IR 1 D IR 2 B4 B8 C8 C4 A4 B3 B7 C7 C3 A3 B2 B6 C6 C2 A2 B1 B5 C5 C1 A1 RD ND A4-A1 BRIDGE A4 EAST A3 WEST A2 2ND SPD A1 3RD SPD ST ST ND B4-B1 HOIST B4 UP B3 DOWN B2 LOW SPD B1 HIGH SPD RD RD ND ST ST ND RD RD ND Transmitter Switch Select: Switch settings Sw4-5 to Sw4-8 are defined as follows: TYPE ST ND RD OUTPUT DEFINITIONS* B8-B5 TROLLEY C4-C1 AUX HOIST C8-C5 AUX TROLLEY B8 NORTH C4 UP C8 NORTH B7 SOUTH C3 DOWN C7 SOUTH B6 LOW SPD C2 UP HIGH SPD C6 LOW SPD B5 HIGH SPD C1 DOWN HIGH SPD C5 HIGH SPD INDEPENDENT OUTPUTS A8 AUX 4 (ALARM) A7 AUX 3 (LATCHABLE S2-6) A6 AUX 2 (LATCHABLE S2-7) A5 AUX 1 (LATCHABLE S2-8) *For Multibox Systems read Multibox details at the beginning of this section. SWITCH SETTINGS: ST D IR 2 Sw4-8 OFF Sw4-7 ON Sw4-6 ON 8 7 6 5 4 3 2 1 Sw4 OFF ON Sw4-5 ON For these switch positions see the beginning of this section. NOTE: TANDEM HOIST AND TROLLEY IS NOT AVAILABLE IN THIS CONFIGURATION C-37 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(i) Crane Control Type Selection: 10K24 TYPE 8 WIRING DIAGRAM ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS HOIST #1: With CREEP SPEED HOIST #2, STANDARD BRIDGE and TROLLEYS 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board de-energized). 240 120 ON/OFF TO POW ER TRANSFO RM ER • (2) K1 (MR) • (4) • AJ3 E10171-X P/S BOARD • * See N ote 3 2 1 GND • • (6) K1 (MR) • (8) 1 2 3 HOT RET M AIN LINE CONT ACT OR MLC CJ3 AJ2 TO CONT ROL POW ER 3 2 1 1 2 3 CJ2 BRIDGE 3 RD SPD • K1 AUX HOIST DOW N HIGH SPD • K1 • K2 BRIDGE 2 ND SPD • K2 AUX HOIST UP HIGH SPD • K3 BRIDGE W EST • K3 AUX HOIST DOW N • K4 BRIDGE EAST • K4 AUX HOIST UP • K5 AUX 1 • K5 AUX T ROLLEY 3 RD SPD • K6 AUX 2 • K6 AUX T ROLLEY 2 ND SPD • K7 AUX 3 • K7 AUX T ROLLEY SO UT H • K8 AUX 4 (*AL AR M) K8 3 2 1 1 2 3 • K1 • K2 • K3 • K4 • K5 • K6 • AUX T ROLLEY NORT H Telemotive receiver output boards (E10112-X). All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. For M ultibox System s C1 Multibox 1 C2 Multibox 2 C3 Multibox 3 C4 Multibox 4 C5–C8 Match C5-C8 above if S3-4 on the Receiver CPU Board is turned “OFF” . C5-C8 Match C1-C4 respectively above if S3-4 on the Receiver CPU Board is turned “ON”. K7 K8 C-38 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(i) Crane Control Type Selection: 10K24 TYPE 8 PROGRAMMING ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS HOIST #1: With CREEP SPEED HOIST #2, STANDARD BRIDGE and TROLLEYS O UT P UT S D IR 1 O UT P UT S D IR 1 D IR 2 O UT P UT S D IR 2 B4 C4 A4 B 8 C 8 B3 C3 A3 B 7 C 7 B2 C2 A2 B 6 C 6 B1 C1 A1 B 5 C 5 RD ND ST A4-A1 BRIDGE A4 EAST A3 WEST A2 2ND SPD A1 3RD SPD ST ND RD B4-B1 HOIST B4 UP B3 DOWN B2 LOW SPD B1 HIGH SPD RD ND ST ST ND RD D IR 1 RD ND Transmitter Switch Select: Switch settings Sw4-5 to Sw4-8 are defined as follows: TYPE ST ND RD OUTPUT DEFINITIONS* B8-B5 TROLLEY C4-C1 AUX HOIST C8-C5 AUX TROLLEY B8 NORTH C4 UP C8 NORTH B7 SOUTH C3 DOWN C7 SOUTH B6 2ND SPD C2 UP HIGH SPD C6 2ND SPD B5 3RD SPD C1 DOWN HIGH SPD C5 3RD SPD INDEPENDENT OUTPUTS A8 AUX 4 (ALARM) A7 AUX 3 (LATCHABLE S2-6) A6 AUX 2 (LATCHABLE S2-7) A5 AUX 1 (LATCHABLE S2-8) *For Multibox Systems read Multibox details at the beginning of this section. SWITCH SETTINGS: ST D IR 2 Sw4-8 ON Sw4-7 OFF Sw4-6 OFF 8 7 6 5 4 3 2 1 Sw4 OFF ON Sw4-5 OFF For these switch positions see the beginning of this section. NOTE: TANDEM HOIST AND TROLLEY IS NOT AVAILABLE IN THIS CONFIGURATION C-39 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(j) Crane Control Type Selection: 10K24 TYPE 9 WIRING DIAGRAM ____________________________________________________________________________________________________ STANDARD 5-SPEED, INTERFACE With SLTX LEVER SWITCH TRANSMITTER 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board de-energized). 240 120 ON/OFF TO POW ER TRANSFO RM ER • (2) K1 (MR) • (4) • AJ3 E10171-X P/S BOARD • * See N ote 5432 1 GND • • (6) K1 (MR) • (8) 1 2345 HOT RET M AIN LINE CONT ACT OR MLC CJ3 AJ2 • K1 BRIDGE 3 RD SPD • K2 BRIDGE 2 ND SPD • K3 • K4 • • TO CONT ROL POW ER 5432 1 1 2345 CJ2 • K1 HOIST /T ROLLEY **SE LECT #1 • K2 HOIST /T ROLLEY **SE LECT #2 BRIDGE W EST • K3 HOIST 5 TH SPD BRIDGE EAST • K4 HOIST 4 TH SPD K5 AUX 1 • K5 HOIST 3 RD SPD K6 • K6 HOIST 2 ND SPD • K7 AUX 3 • K7 HOIST DOW N • K8 AUX 4 (*AL AR M) K8 HOIST UP BJ3 5432 1 1 2345 AUX 2 BJ2 T ROLLEY 5 TH SPD T ROLLEY 4 TH SPD • K1 • K2 • K3 T ROLLEY 3 RD SPD • K4 T ROLLEY 2 ND SPD • K5 T ROLLEY SO UT H • K6 T ROLLEY NORT H • K7 BRIDGE 5 TH SPD K8 BRIDGE 4 TH SPD Telemotive receiver output boards (E10112-X). All connections to outputs AJ2, BJ2 and CJ2 are to contactors, with proper arc suppressors across them, controlling the appropriate listed function to the right. **The select function can be inverted by turning Receiver CPU switch S4 position 4 to “ON”. See the details at the beginning of this section. C-40 Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(j) Crane Control Type Selection: 10K24 TYPE 9 PROGRAMMING ____________________________________________________________________________________________________ STANDARD 5-SPEED, INTERFACE With SLTX LEVER SWITCH TRANSMITTER EAST OFF A4-A1 BRIDGE A4 EAST A3 WEST A2 2ND SPD A1 3RD SPD W EST J2 O U T P U T T E R M IN AL NORTH OFF SOUTH UP J2 O U T P U T T E R M IN AL OFF J2 O U T P U T T E R M IN AL A4 B R ID G E B6 T ROLLEY C 8 H O IS T A3 B R ID G E B5 T ROLLEY C 7 H O IS T A2 B R ID G E B4 T ROLLEY C 6 H O IS T A1 B R ID G E B3 T ROLLEY C 5 H O IS T B 8 B R ID G E B2 T ROLLEY C 4 H O IS T B 7 B R ID G E B1 T ROLLEY C 3 H O IS T OUTPUT DEFINITIONS B6-B5 TROLLEY B4-B1 TROLLEY B4 2ND SPD B3 3RD SPD B6 NORTH B2 4TH SPD B5 SOUTH B1 5TH SPD B8-B7 BRIDGE B8 4TH SPD B7 5TH SPD INDEPENDENT OUTPUTS A8 AUX 4 (ALARM) A7 AUX 3 (LATCHABLE S2-6) A6 AUX 2 (LATCHABLE S2-7) A5 AUX 1 (LATCHABLE S2-8) C8-C5 HOIST C8 UP C7 DOWN C6 2ND SPD C5 3RD SPD C2 HOIST/TROLLEY SELECT #2 C1 HOIST/TROLLEY SELECT #1 SLTX Transmitter Switch Select: Switch settings Sw4-5 to Sw4-8 are defined as follows: SLTX SWITCH SETTINGS: DOW N TYPE Sw4-8 OFF Sw4-7 OFF 8 7 6 5 4 3 2 1 Sw4 Sw4-6 OFF OFF ON C-41 Sw4-5 OFF For these switch positions see the beginning of this section. C4-C3 HOIST C4 4TH SPD C3 5TH SPD Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(k) Repositioning of transmitter pushbutton switch functions for pendant only. ____________________________________________________________________________________________________ SW3 positions 1 through 3 can change the functional positions of the switches controlling trolley, hoist and bridge. This can be usefull to align East/West and North/South. This reconfiguration does NOT affect receiver wiring. ____________________________________________________________________________________________________ WARNING CHANGING THESE SWITCHES CHANGES THE FUNCTIONAL OPERATION OF THE CRANE IN RELATIONSHIP TO THE TRANSMITTER BUTTON BEING DEPRESSED. THE FUNCTIONAL OPERATION OF THE CRANE SHOULD NEVER BE CHANGED WITHOUT ALL PERSONNEL RESPONSIBLE FOR CRANE OPERATION BEING NOTIFIED PRIOR TO MODIFICATION. HOIST HOIST BRIDGE TROLLEY BRIDGE TROLLEY BRIDGE TROLLEY HOIST 1 2 3 4 5 6 7 8 ON 1 2 3 4 5 6 7 8 ON OFF 1 2 3 4 5 6 7 8 ON OFF OFF BRIDGE TROLLEY TROLLEY HOIST HOIST BRIDGE TROLLEY BRIDGE HOIST Standard Configuration 1 2 3 4 5 6 7 8 ON 1 2 3 4 5 6 7 8 ON OFF OFF C-42 1 2 3 4 5 6 7 8 ON OFF
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