Thrane and Thrane A S RTU4120B Iridium fixed mount transceiver User Manual M4150GB0 1 pre

Thrane & Thrane A/S Iridium fixed mount transceiver M4150GB0 1 pre

Contents

technical manual

TECHNICAL MANUALSAILOR SC4000 IRIDIUM
Please noteAny responsibility or liability for loss or damage in connection withthe use of this product and the accompanying documentation isdisclaimed. The information in this manual is furnished for informa-tional use only, is subject to change without notice, may containerrors or inaccuracies, and represents no commitment whatsoever.This agreement is governed by the laws of Denmark.Doc. no.: M4150GB0 Issue: H/0514IntroductionYour Iridium equipment is a modular system that consists of atransceiver unit, control handset unit, antenna unit and an optionalanalogue PSTN telephone/PABX.You can make and receive voice calls on the control handset and theanalogue PSTN telephone. You can connect up to four handsetsand one analogue PSTN telephone or PBX switchboard to thesystem.The system provides intercom for internal calls between any controlhandsets and between the analogue telephone and a controlhandset.Via the data port on the transceiver, the unit can be used as a datamodem for dial-up data calls, Internet access, SMS and E-mailmessaging.
1InstallationIRIDIUM0514Contents1 Technical Specifications ................................................................................................................................... 22 Installation .......................................................................................................................................................... 42.1 Version Overview ................................................................................................................................................. 42.2 Configuration of Single-Channel Unit .................................................................................................................. 42.3 Cable Overview .................................................................................................................................................... 52.3.1 Scanbus Termination ........................................................................................................................................... 62.4 Where to Place the Satellite Transceiver Box ..................................................................................................... 72.5 How to Mount the Satellite Transceiver Box........................................................................................................ 72.6 How to Put on the Finishing Cover ...................................................................................................................... 82.7 How to Insert the SIM Card.................................................................................................................................. 92.8 Optional SIM card Reader.................................................................................................................................... 92.9 How to Remove the Finishing Cover ................................................................................................................... 102.10 Installation of the Antenna ................................................................................................................................... 112.11 Analogue telephone ............................................................................................................................................. 132.12 Data Interface ....................................................................................................................................................... 142.13 External Ringer Interface ..................................................................................................................................... 142.14 Reset Button......................................................................................................................................................... 14Appendix A ..................................................................................................................................................................... 17Spare Parts List .................................................................................................................................................... 17
2Installation IRIDIUM05141 Technical SpecificationsSpace SegmentSatellites 66 (Plus 6 in-Orbit backup satellites)Orbital planes 6Orbit height 780 kilometresInclination of the orbital planes 86.4 degreesOrbital period 100 minutes, 28 secondsSpot beams 48 per satelliteRadio moduleFrequency Range 1616 MHz to 1626.5 MHz (L-Band)Duplexing Method TDD (Time Domain Duplex)Oscillator Stability ± 1.5 ppmInput/Output Impedance 50 ΩMultiplexing Method TDMA/FDMAAverage Power during a transmit slot (max) 7WAverage Power during a frame (typical) 0.6WReceiver Sensitivity at 50 Ohm (typical) -118.5 dBmReceiver Spurious Rejection at offsets > 1 MHz (typical) 60 dBVoice/Data Rate 2.4 kbit/s QPSKAntenna Helical, omni-directional 210°(3 dB beam width)Fibreglass radome ø 96 mmLink Margin 16 dBAntenna Tracking CapabilityTurn Omni-directional antennaRoll/pitch Up to ± 20 from horizontal positionYaw Elevation > 8°InterfaceHandset 600 Ω / 4 wire RS485Telephone/PABX 270 Ω +750 Ω // 150nF / 2 wireData RS232 with handshakePosition information NMEA 0183
3InstallationIRIDIUMPower supplyDC 10 – 32V DCAC (Optional) 110-230V AC (External adaptor)Consumption 25 W during communication8 W Stand byEnvironmental ConditionsTransceiverOperating temperature -10° C to +55° CStorage temperature -30° C to +70° CAntennaTemperature EME -35° C to + 55° CRel. humidity Up to 95% at 40° CIcing (survival only) Up to 25 mm of icePrecipitation Up to 100 mm/hourWind (velocity) Up to 100 knotsVibration IME: 2 – 50 Hz @ 1 gEME: 4 – 33 Hz @ 1 gWeightTransceiver : 2.7 kgAntenne: 220 gHandset & cradle : 570 g0514
4Installation IRIDIUM05142 Installation2.1 Version OverviewThis manual covers the Transceiver Unit versions Mk2, Mk3 and Mk4.The version can easily be determined by looking at the area around the SIM card reader.2.2 Configuration of Single-Channel UnitL135423E10 - 32V DCPABXPhoneDTE2341Antenna UnitMax. cable loss 3dBIridiumL1 + L2 < 100 metresL2BoxConnection51HandsetControlHandsetTransceiverUnitControl6GPSMk2 Mk3 Mk4
5InstallationIRIDIUM2.3 Cable OverviewCable 1ScanbusCable: 9*0.22 mm2shieldedshield connected to groundCable connector type: 9 pole sub-d maleTransceiver Description Handset Colour1NC12 data+ 2 white Twisted3 data- 3 brown pairs4AF+4greenTwisted5 AF- 5 yellow pairs6 GND 6 grey Twisted7 +24V DC 7 pink pairs8 RX_AF+ 8 blue Twisted9 RX_AF- 9 red pairsshield GND shield23456789110360880514Cable 2PhoneCable connector type: RJ 11Transceiver Description1NC2 phone1+3 phone1-4NCCable 3DataCable: 9*0.22 mm2shieldedshield connected to groundCable connector type: 9 pole sub-d maleTransceiver Description1DCD2 received data3 transmitted data4 data terminal ready5serial GND6 data set ready7 request to send8clear to send9RIshield GNDCable 4Power supplyPin no. Description Colour1 10-32V DC red20V DC black3NC white4 GND greenFront view431236662A
6Installation IRIDIUMCable 5Description of connections to T-connection H4196(optional accessory)The wire terminal blocks are connected in parallel.36090Cable 6GPS inputCable: 9*0.22 mm2shieldedshield connected to groundCable connector type: 9 pole sub-d maleMk2 & Mk3 MK41 NC* External Ringer2 PC Rx (RS232) PC Rx (RS232)3 PC Tx (RS232) PC Tx (RS232)4 NC* NC*5 GND (RS232) GND (RS232)6 NC* NC*7 NMEA+ NMEA+8 NMEA- NMEA-9 NC* NC*shield GND GNDTransceiver Description* Do only connect a standard RS232 terminal cable. If onlyNMEA needed, then do not connect to other pins than 7and 8.05142.3.1 Scanbus TerminationThe scanbus connecting the transceiver and the controlunits, has to be terminated. Only the first and last unit onthe bus shall have the termination in ON position.The termination in the transceiver unit is done by settingthe jumper S3, located near the scanbus terminal on thePCB (see figure below). As default, the jumper S3 is setON.C208R154R193R208V38C142C4R189C128R165R107R124R170C12X3R172V36C14N10C156N11C9R10C17R142R197V49V45R130R34Z10C169Z8N1R174C3R1R101C218R55V17R51C67C162C152C105C107C200R206R79R96C224R145R120R183R108C207R125R88R84C72R4R118R100R121C175R106R191V31R78C38R53C5C114R46R98C75C136C27R99C143R60V20R58R54R209V14R52Z9C35V65R171V37C199C192C138C65C61D16Z12C141Z11R123C113C108C62R134C172Z13X5C77V48C78C140C154X8D6C66C119C124C118C120R219R12C196R11C32X2C57R25D12C197V53L7V15V42R37R136V39V46C33V52C116N6C69R80R81C63R144N7R177N4V66V62C149C28C211C206N9C153C36C151V64V47R203R178C112C104R182R179R147R138R192R204R190C129R140C209C210V61R35R199V68L5V55R133C185V43R137V54T2V51V50R131R139R188V32C126R194R143R207C145R200V56R196V67R214C159R211R212C73R148V33R62V26V11V27C25V12R217R15R97N15C204V60R198V57R104C125C99C49R92C181R112C186 C188 C161R114R91R87R115C182C190R150C191R94C173C174 R86C205C48R113C189C148C53 R90C187R116R117N12N2C176C178R89C55R149C167R93C6C170C11R169C31C150R225 R166C115C193R167C155C109R43R83N5C68N8D9R6C147R38Z3C86C106R39R220R119R40R151C103R13R152R185C177C217C110R216D4C132C131D8C135C2V13R24R32R47C130V28D10C134Z6C137C16R59V16R110C139C51R42R50R218D5S1N13V77C223C111C101C171C74R224C158R2C226R155C225R168C230C22C194V19C220N14C219C236R22C157C213R135C98R221C234V75D1C102V1V71X4X9 X7C127R213V63C100R36V41R210R141R184V30V44V35R215C216V40C117T1C160C168C146C179L4F1T3C29C64R195C144C232C122C121C212C123V34C231C233C229C39R57C97C95Z38C96Z41Z39C227C228Z35C93C94C76Z36Z42Z40Z37R109C52C40C133R103R3C13Z4R236R235D7R105V74S2C34R7R8V76R5C163R33C60R246X12V82V78V79V81C50R31C7C1R21R27R20R30R26R248R242R247R231R232D3C19C8Z15C90C15C88C89R14C54C18V3V2V4V7C59R245R244R240D14R239C43C37X10R23C56C23C10R85V5V6C20C84R175R156R29R28C184C183C166C180C24C41R66Z16C26R77R128Z14S3R19R162C85R16R17N16V21R230R9V80R44R41Z2D17C21C30X6R48C92D18R45R18D15D26C165S5S4R61C198R49R56C195D2C164C42C91C44R233R234R64R237R63S638638AS3C134R55The termination in the control unit is located on the PCBin the cradle as jumper S1 (see figure below). As defaultthe jumper S1 is set ON.38637S1ONOFF
7InstallationIRIDIUM0514When configuring a system only including a transceiverunit and one control unit, no changes in the defaulttermination is needed. If the system includes more thanone control unit, it is needed to remove some of the defaultterminations. Below two examples of scanbus terminationis given, when the system includes several control units.38635BoxConnectionTransceiver UnitControl UnitTerminatedTerminatedConnectionBoxControl UnitTransceiver Unit38636TerminatedTerminated
8Installation IRIDIUM2.4 Where to Place the SatelliteTransceiver BoxMount the satellite transceiver box in a place where it issheltered from the wind, protected from the salty andhumid sea atmosphere. The temperature must not ex-ceed 55° C.To ensure that the SIM card is easily accessible, do notplace the satellite transceiver box higher than 1.5 mabove the floor.2.5 How to Mount the SatelliteTransceiver BoxFix the satellite transceiver box to the wall using the fourscrews included in the package. The screws are posi-tioned as shown below:0514First tighten three of the screws. The wall surface shouldbe plane. If there is a discrepancy in planeness exceeding1 mm, level the discrepancy up by shims or washersunder the fourth screw before this is tightened.2.6How to Put on the Finishing CoverWhen the satellite transceiver box has been mounted onthe wall, put on the finishing cover.The small lid in the finishing cover should be shut. Pressthe hooks inside the finishing cover down on the two thinedges of the satellite transceiver box. While pressing, letthe two plastic spears inside the finishing cover into thetwo square holes of the satellite transceiver box.c
9InstallationIRIDIUMdPress hard on the spots shown in the picture below untila loud click is heard.eWhen putting on the finishing cover, do not use any tools– only your hands.2.7 How to Insert the SIM CardFirst, open the small lid in the finishing cover protectingthe SIM card reader. Then go through each of the follow-ing steps:Unlock the SIM card holder by pushing the lock with yourfinger nail.c0514Lift the SIM card holder so that the slot points upwards.dInsert the SIM card in the slot. Make sure that the cut-offcorner of the card is placed as shown in the picture.ePush the SIM card holder back down, and lock it bypushing the lock with a finger nail.fFinally, shut the lid again.
10Installation IRIDIUM2.8 Optional SIM card ReaderOnly direct accessible on Mk3 units produced from August16, 2003. On older units the L-Band transceiver must bedismounted in order to install the SIM card.This additional SIM card reader can be used as a masterSIM card, thus allowing the crew to place individual cardsin the primary SIM card reader on the front.The primary SIM card reader on the front has highestpriority and will thus disable the card in the optional cardreader when a card is inserted.The optional card reader is ideal for Ship Security andAlert installations, where a permanent SIM card is required.Remove the lid by removing the 2 umbraco screws. Afterinserting the card put the lid back on.2.9 How to Remove the Finishing CoverYou may need to dismount the satellite transceiver boxfrom the wall, e.g. in connection with service.For access to the mounting screws, the finishing covercan be removed from the satellite transceiver box asfollows:cPut a screwdriver into the slot in the printed circuitboard beside the SIM card reader, and press gentlyto unhook the plastic spear.dWhile pressing with the screwdriver, lift up thesame side of the finishing cover slightly to loosen it.eRepeat this procedure on the other side of thefinishing cover.fYou can now detach the finishing cover from thesatellite transceiver box by pulling it gently upwards.0514cdef
11InstallationIRIDIUMThe fitting in fig. 2 can be used at the top of a tube. Pleasenote that it is necessary to mount the cable, and seal thisconnection securely before the antenna and fitting aremounted on the tube.2" pipeAntenna Pipe clampTwo M8 U-bolts2" pipe36623B206mm2" pipeFour M4x10Four M4 serrated lock washersAngle mounting bracketFour M4 washersFour M8 lock nuts and M8 washersTwo M8 U-boltsPipe clampø96mmAntennaFour M4x10Four M4 serrated lock washersAngle mounting bracketFour M4 washersFour M8 lock nuts and M8 washersFig. 1 Fig. 2Antenna cableBelow, please find a table of cables that can be provided by your dealer:      CABLE             CONNECTORCable type Part no.Maximum length/ 3 dB lossOuter diameterMinimum bending radiusConn. type Part no. RG 214/U E62.415 8 m 10.8 mm 54 mm N MALE E62.147SUCOFEED 1/2" HF 77.518 19 m 13.4 mm 35 mm N MALE 79.002SUCOFEED 1/2"  77.519 30 m 16.0 mm 125 mm N MALE 79.001SUCOFEED 7/8" 77.520 50 m 27.8 mm 220 mm N MALE 79.003  & FEMALE 79.0042.10 Installation of the AntennaOne of the advantages of this equipment is the easy-to-handle, lightweight and rugged antenna. Because theIRIDIUM ® system is characterised by a good link margin,the antenna is a passive quadrifillar helix type, requiringno external power supply and consisting of only nonmovingparts.The following figures show the antenna and the twodifferent mounting accessories available:The mounting bracket in fig. 1 can be used in two differentways - mounted on either a rail or a pole.Important!To comply with FCC RF exposure regulations, the antennamust be installed in a location providing a minimum RFRadiation Safety Distance of 0.61m (2 feet).Important!It is important that the antenna cable used has a maximum loss of 3dB @ 1.6GHz between antenna and transceiver.This antenna cable must be in one piece. Neglecting this will reduce the overall receiving/transmitting performanceat sea. If installation is not carried out in accordance with these guidelines, it will void the warranty of the product.
12Installation IRIDIUM0514PrecautionsIn order to avoid interference or any other kind ofdisturbances from other systems on board, there are afew precautions to take note of:RadarsAccording to any installation guide for radars it is of vitalimportance that any other units are kept outside theradiation beam of the radar. Please consult the  illustrationdown below, showing what area to avoid:36622A10°e.g. from the radarAvoid interference10° 10°Unobstructed view until10° below the horizonGPSTests have shown that only in case very old GPS equipmentis used, a user may expect a minor influence on the GPSoriginated from the Iridium equipment. This can be avoidedby ensuring a distance of at least 1 m between the twoantennas.Inmarsat equipmentThe operating frequency bands of the iridium and Inmarsatsystems are neighbours, and it is not in any way by anytechnical solution possible to completely separate thesebands. This means that interference from Inmarsat canbe expected, especially if the antennas are placed neareach other. The distance between the antennas Shouldbe as far as possible.If in any way the user experiences trouble using Iridiumbecause of Inmarsat, a filter can be provided as an option.This filter is placed in a suitable place between theantenna and the transceiver. The filter is a passive typenot requiring external power. Please contact your dealerfor further information.
13InstallationIRIDIUM0514The table below shows the distance to other Inmarsatequipment, with and without use of filter.9505 ISU Protection Distance Main Lobe (Metres)Side Lobe (Metres)Back-Lobe (Metres)No Filter 14 4 4 Inmarsat (Mini-M)No Filter 25 4 4 Inmarsat (Std-M)No Filter 84 20 20 Inmarsat ANo Filter 70 16 16 Inmarsat BNo Filter 14 14 14 Inmarsat CWith Filter 1 1 1 Inmarsat (Mini-M)With Filter 1 1 1 Inmarsat (Std-M)With Filter 4 1 1 Inmarsat AWith Filter 4 1 1 Inmarsat BWith Filter 1 1 1 Inmarsat C2.11 Analogue telephoneThe PSTN interface on the transceiver unit converts thewireless Iridium network into an ordinary telephone line.You can connect a standard analogue PSTN telephonedirectly to this interface for crew calling or as an officephone.With a PABX you can add more telephone lines formultiple phones ie. office network.The interface handles the following tasks:•generates DC current to the phone/PABX in both idleand active mode•generates ringing voltage•detects call requests from a phone/PABX•detects DTMF tones from a phone/PABX•outputs 12 or 16kHz billing tone for a PABXImportant: Do not connect the transceiver to a PSTNtelephone line on land.Specification of the Iridium system PSTN connection:RJ11 connection:1. NC2. TIP3. RING4. NCLine Voltage: 48V DCLine current (source): 24 mALine impedance: 270 Ω + 750 Ω // 150 nF (thisimpedance also covers 600 Ω)Ringing voltage: 60V RMS, 90 Vpp (squarewave)Ringing sequence: 0.6 sec On, 4 sec OffRinging frequency: 30 HzRinging drive capability: 1400 Ω @ 30 Hz (= 5 normalring units)
14Installation IRIDIUM0514Note: Some analogue phone line impedance may differfrom the commonly used standards. If the ringing volumeis too low, the ringing voltage can be changed to gainhigher output.The selector switch is located under the finishing cover.2.12 Data InterfaceThe Iridium transceiver unit can be used as a 2.4kbpsdata modem.Connect a PC via a serial COM port to the 9 pole dataconnector using a standard serial data cable. The datainterface is a full RS232 interface with hardwareflowcontrol.With the SMS/Email client installed on a PC you canreceive and send Iridium SMS and short emails from thePC. The SMS/Email client is included in the transceiverpackage.To use the transceiver as a data modem a dedicatedmodem software driver is needed. Please contact yourIridium Service Provider, who can supply you with theIridium Data Interface software.Open60V RMS Pin 2+390V RMSPin 1+275V RMS2.13 External Ringer InterfaceThe external ringer output pin in the Service/NMEA portcan control an optional ringer or a lamp. This is very usefulin noisy environments or when there is a need for ringingindication at more locations.The output is an open collector output and can pull downa signal of max 32V DC and a power dissipation of max1.25W. The output is pulsing at 0.5 Hz whenever there isan incoming call. When the call is answered the output willstop pulsing.39820Max 1.25WMax 32V DCIsolated from MainPowerSupplySireneAlarm Horn/Pin 1X5Alarm Switch2.14 Reset ButtonThe reset button is placed next to the SIM card reader.Pushing this button will halt the power supply and removepower from the transceiver unit. When releasing thebutton, the power will come back and thereby make apower reset of the transceiver unit.
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Appendix ASpare Parts ListMk2 Mk3 Mk481412000 82412000 83412000Item Itemnumber Itemnumber ItemnumberPower cable 56.140TNC/N adaptor 79.005 79.005 N.A.Coax cable with TNC male - N female N.A. 56.181* 56.181ID kit 49.310Fuse 45.669Scanbus male 9p Sub-D 78.758Scanbus female 9p Sub-D 78.765Housing 9p Sub-D 78.745Handset spiral cable 56.102Connection box H4196 80419610*) 56.181 introduced in production August 16, 2004. Replacing TNC/N adaptor 79.005.17InstallationIRIDIUM0225
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