Toro 51940 User Manual BRUSHCUTTER Manuals And Guides L0906064
TORO Brush Cutter Manual L0906064 TORO Brush Cutter Owner's Manual, TORO Brush Cutter installation guides
User Manual: Toro 51940 51940 TORO BRUSHCUTTER - Manuals and Guides View the owners manual for your TORO BRUSHCUTTER #51940. Home:Lawn & Garden Parts:Toro Parts:Toro BRUSHCUTTER Manual
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Form No. 3329-634 TrimmedBrushcutter Model No. 51930--230000001 Model No. 51932-230000001 Model No. 51934--230000001 & Up & Up & Up Model Model Model Model Model & Up & Up & Up & Up & Up No. No. No. No. No. 51930A--230000001 51932A--230000001 51934A--230000001 51936--230000001 51938--230000001 Model No. 51940--230000001 & Up Operator's Manual ....................... ! English (E.N), Fre*lch (F), and Spanish (ES) READ THiS INFORMATION Before you use your new trimmer/brushcutter, helpful hints read the following to get you started° Fueling _DANGER: Gasoline is extremdy flammable and explosive. A [ fire or explosion from gasoline will burn you and 1_ Obtain a clean container that is approved 2o Mix all of' the 2-cycle oil provided gasoline,, 3,. Fill the trimmer's for use with gasoline, with 1 US gallon of 87-octane, unleaded gas tank carefully. Cold Starting vs. Warm Starting When you restart the trimmer/brushcutter and you are not sure whether the engine is still warm, set tile choke lever to B (Choke Open) and pull the starter cord.. If the engine does not start within later in this manual 5 pulls, refer to '"To Start a Cold Engine" Flooded Engine Will the engine start? If' not, it may be flooded. Relax, this is easy to correct. Set die choke lever to B (Choke Open). Squeeze the trigger and pull the starter cord quickly for 10 to 12 pu!ls, if the engine does not start, refer to "Troubleshooting" later in this manual or call toll f?ee at 1-866-574-9242 (US) or 1-866-574-9243 (Canada).. For questions concerning your trimmer/ brushcutter, call us toll free at 1-866-574-9242. _WARNING: Thee.gine exhaust California fi'om this product to cause cancer; biM1 defects, or' other reproductive © The Toro Comply-2003 8t 11 Lyndalc Ave..,Bloomington, MN 55420, USA contains chemicals known to the State of harm. Printed in USA All rights reserved Table of Contents Introduction ................................................................................................................................................................................................................................ 4 Safety Rtfles 5 Symbols ..................................................................................................................................................................................................................................... 6 Product Labds ............................................................................................................................................................................................ 7 Spedfications .............................................................................................................................................................................................................. 8 Applications ................................................................................................................................................................................................................................. 8 Features ........................................................................................................................................................................................................................ 9 Unpacking ....................................................................................................................................................................................................................... 1I Assembly 12 Connecting the Attadlment to the Upper Shaft ................................................................................................................................ 12 Removing the Attacfiment from the Upper Shaft ...................................................................................................................... 12 Attaching the Front Handle ........................................................................................................................................................ 12 Attaching the Shoulder Strap .............................................................................................................................................................. 12 Attaching the Grass Deflecto> .................................................................................................................................................................... 13 Converting from Brushcutter to Trimmer ................................................................................................................................... 14 Converting from Trimmer to Brushcutter ........................................................................................................................................ 15 Operation .................................................................................................................................................................................................... 16 Mixing the Fud ............................................................................................................................................................................... 16 Filling the Tank .............................................................................................................................................................................16 Starting the Product ..................................................................................................................................................................................... 17 Stopping the Product .......................................................................................................................................................................... 17 Operating the Trimmer .................................................................................................................................................................................................... 18 Operating the Brushcurter ............................................................................................................................................................................. 19 Maintenance .......................................... ,,[......................................................................................................................................................... 20 Emissions Maintenance Schedule .................................................................................................................................................................. 20 Cleaning the Product ............................................................................................................................................................................................ 20 Servicing the Product ............................................................................................................................................................................ 20 Replacing the Cutting Line .............................................................................................................................................................................. 20 Replacing the Spool ................................................................................................................................................................................................ 2t Checking the Furl Cap ...................................................................................................................................................................................................... 22 Cleaning the Air Filter ................................................................................................................................................................22 Cleaning the Spark Arrester ................................................................................................................................................................. 22 Replacing the Spark Hug ................................................................................................................................................................................... 23 Storing die Product ...................................................................................................................................................................................... 23 Transporting the Product ................................................................................................................................................................................................. 23 Troubleshooting, ......................................................................................................................................................................................................................... 24 Warranty ........................................................................................................................................................................................................... 26 Table of Contents 3 introduction Thank you for purchasing a Toro product_ We would like for you to be completdy satisfied with your new product, so fed free to contact an authorized service dealer for help with service, genuine Toro pares, or other iifformation you may require. VCllenever you contact an authorized service dealer, always know the model and serial numbers of the producL These numbers wiU help the service representative provide exact information about your specific product. You will find the model and serial number decal !ocated on die motor housing. For your convenience, write the product model and serial numbers in the space brow. Model Not Serial No. Read this manual carefully to learn how to operate and maintain your product correcdy_ Reading this manual will help you and others avoid personal injury and damage to the product.. Although Toro designs, produces, and markets safe, state-of-the-art products, you are responsible for using the product properly and safely_You are also responsible for training persons you allow to use the product about safe operation. The Toro warning system in this manual identifies potential hazards and has special safety messages that help you and others avoid personal injury, even death.. DANGER, WAaR_NING, and CAUTION are signal words that identif;f the level of hazard. Howcwer, regardless of the hazard, be extremely careful Two odler words, "Important" and "Note," highlight information,. Signal Word Explanation DANGER Indicates an imminently hazardous situation which, if not avoided, will result in deadl or serious injury. WARNING Indicates a potentially hazardous situation which, if not avoided, could result in dead_ or serious injury. CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices that may cause property damage_ Important Advises you ofirnportant of the equipment. Note Advises you of additional information equipment° 4 information or instructions vital to the operation or maintenance concerning the operation or maintenance of the Introduction Safety Rules d_WARNING: Read and understand all instructions. as damage to the product_ Failure to follow all instructions may result in serious personal injury as well This product has been designed and manufactured to meet or exceed the requirements of the current version of' ANSI B t75..3, safety requirements for gasoline-powered string trimmers and brushcutters [] Physical Condition of the Operator. Do not operate this product when tired, ill, or under the influence of alcohol, drugs, or medication [] Clothing Requirements. Always wear long hea W pants, boots, and gloves. Do not wear loose clothing, jewelry, shot1: pants, sandals, or go barefoot Secure hair so that it is above shoulder level to avoid entanglement Protective protection standards protection I_ Condition of Trimmer Before Use. Inspect the product before each use Replace damaged p_rts Check for fuel leaks Make sure all fasteners are in Dangerous Environments. To avoid falling, do not use the product in damp or wet locations [] Controlling die Product. During carburetor adjustments the cutting attachment may spin. Therefore, you should we.'u"protective equipment and observe all safety instructions when adjusting the carburetor° For products equipped with a clutch, be sure the cutting attachment stops turning when the engine idles. When the product is turned off, make sure the cutting attachment has stopped before setting down the product,. [] Use the Right Product. Use the product for the intended purpose only Condition of Brushcutter Before Use. The handles Accessories Requirements. Wear eye marked to comply with ANSI Z87° I when operating dais product Wear hearing during extended periods of operation place and secure_ Replace cutting attachment parts that are cracked, chipped, or damaged in any way Make sure the cutting attachment is properly installed and securely fastened Be sure the cutting attachment shield is properly attached, and in the position recommended by the manufacturer Use only flexible, non-metallic line recommended by dae manufacturer For example, never use wire or wirerope, which can break offand become a dangerous projectile [] [] in moving parts [] [] of children, bystanders, and pets. At a minimum, keep ,all children, bystanders, and pets outside a 50 ft.. (t5 m) radius,. Because there still may be a risk of injury to bystanders tCromthrown objects, bystanders should be encouraged to wear eye protection. If you are approached while operating the product, stop the engine and the cutting attachment. Proper Stance. Keep firm footing and balance. Do not overreach. Keep the cutting attachment below waist level Keep all parts of your body away from the rotating cutting attachment and hot surfaces [] shall be mounted according to the manufacturer's instructions Do not attach any blade to a product without proper installation of all required parts Failure to use the proper parts can cause the blade to fly offand seriously injure the operator and/or bystanders Discard blades that are bent, warped, cracked, broken, or damaged in any way [] Use the Right Equipment, Always use the barrier bar on the front handle and the shoulder strap with the brushcutter. [] Blade Thrust. Blade thrust may occur when the spinning blade contacts an object that it does not immediatdy cut. A blade thrust can be violent enough to cause the product and!or operator to be propelled in any direction, and possibly lose control of the product. Blade thrust can occur without warning if the blade snags, stalls, or binds.. This is more likdy to occur in areas where it is difficult to see the material being cut, [] Stopping the Product. A coasting blade can cause injury while it continues to spin after die engine is stopped or throtde is released. Maintain proper control until the blade has comptetdy stopped rotating. Exhaust Gases. Never start or run the product inside a dosed room or building; breathing exhaust fumes can cause illness or death [] Fueling. Mix and pour fuel outdoors where there are no sparlcs and flames Slowly remove the furl cap only a_er stopping the engine_ Do not smoke while fueling or mixing furl Wipe spilled fuel from the product+ Move at least 30 ft (9 m) away from the fueling source and site before starting the engine. W Work Area. Clear the area to be cut before each use Remove all objects, such as rocks, broken gl_s, nails, wire, or string, that can be thrown or become entangled in the cutting attadament Clear the area Safety Rules 5 important: This engine is equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this engine without a spark at'rester muffler on any forest-covered, brush-covered, or grass-covered land Other states or federal areas may have similar laws. This spark ignition system complies with Canadian ICES-002. Save these instructions. Refer to them frequently and use them to instruct others who may use this product If you loan someone this product, loan these instructions also Save These Instructions Symbols The following symbols are located on the product.. Please study them and learn their meaning. Proper interpretation these symbols allows you to operate the product better and safer. Symbol Name Explanation Safety Alert Indicates danger, warning, or caution.. Attention is required in order to avoid serious permnal injury. May be used in conjunction with other symbols or pictographs. of Ttlrown Objects Thrown objects can cause severe injury. Wear protective dothing and boots. Keep Bystanders Away Keep all bystanders, especially children and pets, at least 50 feet (I 5 m) from the operating area_ Blade Thrust Beware of btade thrust. Blade thrust is the sudden sideways, forward, or badcward motion of the product that may occur when the blade jams or catches on an object such as a sapling or a tree stump, @ No Blade Do not install any type of blade on Model No 51930 or 51936 and Model Noo 51932 or 51938. Use only flexible, non-metallic line recomraended by the manufacturer_ Read Operator's Manual Read the operator's manual before starting or operating this product. Failure to follow operating instructions and safety precautions in the operator's manual can result in serious injury. Eye and Ear Protection Thrown objects can cause severe eye injury.. Wear eye protection marked to comply with ANSI Z87.1 standards when operating this product.. Wear hearing protection during extended periods of operation° Gasoline and Oil Use unleaded gasoline intended for motor vehicle use with an octane rating of 87 (JR + M] / 2) or higherA2ais product is powered by a 2-cycle engine arid requires pre-mixing gasoline and 2- cycleoil,, 6 Symbols Product Labels Product labds and instructions are easily visible to die operator and are located near any area of potential danger. Replace damaged or lost tabds, Part No, 983647-00I Part No+ 983648-001 1_iI _'_t 13 set SWITCHto ON _" _ Pushbulb x B Choke PositionA Set lever to A =_ [4 %_"+,A '_ s,tueeaet.,igge,-vtm mpeONL;'Z times iSl3+chom+ Posmo.8 mo.etos ,+ _+ .A+_.... .+pe+tu.t, ,++,, l+l+%+,a+ /I___o,°.1o.,,°.+ Pa=No,984032-001 Part No+ 985102-001 A _TtY_I w Part No, 984105-001 PamNo+,984240-001 @O OFF ON rT'd¢_ Part No., 983780-001 Part No. 983961-001 (Shoulder Strap) CHOKE CLOSED CHOKE OPEN Product Labels 7 Specifications Name Specification Engine 25 A cc Full Crank Durability .300 hours Cutting Width Model Nos. 519.30 & 51936 17 in_ Model Nos. 519.32 & 51938 18 in_ Model Nos 5 t 9.34 & 51940 8 in_ for brushcutter, Line Size 18 in_ for trimmer .,095 in, Weight Model Nos. 519.30 & 519.36 I2-I12 ibs, Model Nos_ 519.32 & 51938 I3-I/2 lbs_ Model Nos_ 51934 & 51940 1.3-I/2 ibs Applications Use this product for the following applications: [] Cutting grass, weeds, and light undergrowth [] Edging ,_ong sideways and driveways (all models) I Cutting pulpy weeds, vines, and light brush (Model Nos. 51934 & 51940) 8 (all models) Specifications Features Before using the product, familiarize yourself with all operating features and safety requirements. However, do not let familiarity with the product make you careless,. Brushcutter Features (Model Nos. 51934 & 51940) Blade _WARNING: The Tri-Arc TM blade allows you ro brushcut weeds, vines and light brush, Exercise caution when using the product. Careless actions, for even a fraction of a second, Brushcutter Guard can result in serious personal injury. Your new product is equipped with the following features.. See Figure 1. Common Features Engine The engine is powerful and easy to siam It is effectively counterbalanced, which allows for less vibration and The brushcurter guard helps protect you from d_e blade and from flying debris. Shoulder Strap The bmshcutter includes a shoulder strap that hdps support the product,. Barrier Bar The handJe on the brushcutter contains a barrier bar that restrains the operator in position and maintains a proper distance between the operator and d_e blade,. more durability_ Dual Line The dual line permits more efficient cutting than a single line, A_JkWARNING: Grass Deflector Ttle grass deflector hdps protect you from flying debris product.. Any such alteration or modification is misuse and could result in a hazardous condition Ergonomic Design The design of the product provides for easy handling. It is designed for comfort and ease of grasp when operating in different positions and at different angles. Do not attempt to modff;! this product or create accessories not recommended for use with this leading to serious personal inju_ Curved Shaft Trimmer Feature {Model Nos. 51930 & 51936) Grass Barrier The grass barrier keeps grass from getting wrapped around the drive shaft Features 9 __ Curved Shaft Trimmer ( 7_'_ "__(Mode, Gar_rSeSr _!/\_. Nos, 51930 & 51936) _ Curved Shaft -- Grass Deflector Front Handle "_ / __/ Trigger r_p'._--_,_ Handle Straight Shaft Trimmer (Model Nos, 51932 & 51938) Dual Line Front Handle Engine Straight Shaft Grass Deflector Trigger Handle Brushcutter (Model Nos, 51934 & 51940) Front Handle Brushcutter Guard Engine Shoulder Strap Barrier Bar Trigger Handle Figure 1 10 Features Unpacking Instructions Packing m Carefi_y remove the product from the box. Upper shaft (Power head) (1) w Inspect the product carefully to make sure no breakage or damage occurred during shipping, A_tachment shaft (Cutting head) (1) IB Do not discard the pacldng material until you have carefully inspected and satisfactorily operated the product. Curved shaft grass deflector (I) (Modal Nos. 51930 & 51936) I_I If any parts are damaged or missing, please call toll flee 1-866-574-9242 (US) or 1-866-574-9243 (Canada) for assistance. _WARNING: If any parts are missing, do not operate the product until the missing parts are replaced, Failure to do so could result in serious personal injury. List Handle (1) Straight shaft grass deflector (1) (Model Nos. 5193 2 & 51938 and Model Nos 519.34 & 51940) Grass barrier (Model Nos 51930 & 51936) Hex head cap screw - 1/4-20 x 2 in. (I) (Model Nos. 51930 & 51936) Lock washer (I) (Model Nos. 51930 & 5t9.36) Flat washer (1) (Model Nos.. 51930 & 51936) Wing nut (I) (Model Nos_ 51930 & 51936) Hex nut (Modal Nos, 51930 & 519.36) Oil Head locking tool (!) (Model Nos,. 51934 & 51940) Shoulder strap (1) (Model Nos. 51934 & 51940) Storage cap Assembly Connecting Shaft the Attachment to the Upper 3. Place the handle along the upper shaft to a position that allows for comfortable operation. SeeFigure2, 4. Follow these steps to connect the attachment to the upper sh_'t, Place the handle support on the bottom of the tube on the opposite side of the front handle_ 5. Secure the handle with the slotted Torx TM screws 1. Loosen the t_ob by turning it counterdockwise. 2. Remove the end cap from the attachment shall 3. Align the button on the attachment shaft with the guide recess on die upper shaft,. 4. Slide the attachment shaft into the upper shaft until the attachment shaft clicks into place,. Slotted Torx Screw Front Handle Trigger Handle Note: You may need to turn the attachment shaft to properly align the two shafts., 5. Tighten the l_ob securdy by turning it clockwise Upper Shaft Handle Support Guide Recess Barrier Bar (ModelNos= 51934 & 51940) Figure 3 Attaching the Shoulder Strap BuRon Model Nos. 51934 & 51940 See Figure 4 __ment Knob Shaft Figure 2 Removing the Attachment Shaft from the Upper Follow these steps to attach the shoulder strap. 1. Connect the latch on the strap to the hanger bracket. 2, Adjust the strap to a comfortable position Note: 1o quiddy release the product from the shoulder strap, sharply puli the quick rdease tab See Figure 2 Follow these steps to remove the attachment from the upper shaft_ Stra 1_ Loosen the lmob by turning it counterdoclcwise. 2o Push the button while prying out tile attachment. Attaching the Front Handle Quick Release Tab See FigTwe3, Follow these steps to attach the front handle Remove the slotted Torx TM screws to separate the handle fi_om the handle support. 2_ Press the handle onto the top of the upper shaft, no less than 10 in, (25A cm) from the center of the trigger handle, angling the handle toward the trigger handle_ Latch Hanger Bracket Figure 4 12 Assembly Attaching the Grass Deflector Attaching the grass deflector differs depending on the type of trimmer: curved shaft or straight shaft., _WARNING: i 3. Align the screw hole in the mounting bracket with the screw hole in the grass deflector., 4. Insert die slotted hex head screw through the mounting bracket and into file grass deflector. 5. Tighte,a the screw securely:. The line cutting blade on the grass deflector is Ish,_p_ Avoid contact with the blade. Failure to Rote: To protect the operator, always be sure to attach the grass deflector.. Tab Straight Shaft Grass Deflector To Attach the Curved Shaft Grass Deflector Model Nos. 51934 & 51940 See Figure 5 Follow these steps to attach the curved shaft grass deflec- Slot : _' tOE , Press the grass deflector onto the bottom of the curved shaft as shown. Figure 6 2. Lift die grass barrier up slightly 3. Insert the hex head cap screw through the grass deflector, bracket, and grass barrier 4. Place the flat washer and lock washer on the hex head cap screw, Place the wing nut or hex nut on the hex head cap screw and turn clodcwise to secure,, 5_ Curved Shaft Grass Deflector _ ./- Wing Nut Hex Nut Cap Screw Figure 5 To Attach the Straight Shaft Grass Deflector Model Nos. 51932 & 51938 and Model Nos, 51934 & 5'I940 See F_we 6 Follow these steps to attach the straight shaft grass deflectOL 1, Remove die slotted hex head screw from the grass deflector, 2_ Insert the tab on the mounting bracket in the slot on the grass deflector Assembly 13 Converting from Brushcutter Model Nos. 51934 & 51940 To convert from the brushcutter to Trimmer to the trimmer, remove the blade, remove the bmshcutter guard, attach the grass deflector, and install the trimmer head assembly To Remove the Blade and Brushcutter Guard Tool - See Figure 7 and l;'t_re 8, Follow these steps to remove the blade and brushcutter guard,, 1. Align the stot in the flanged washer with the slot in the gear head, 2, Place the head loddng tool through the slot in the flanged washer and gear head_ 3. Remove the blade nut by turning it clockwise (lefthanded threads),. 4, Remove the cupped washer and the blade,, Figure 7 Gear Head Flanged Washer Blade _WARNING: Cupped Be careful when handling the blade, It is sharp,, Failure to heed this warning can result in serious personal injury, 5. Remove the flanged washer from the gear shaft mad retain it for the trimmer head assembly instaltation_ 6. Remove the three screws securing the brushcutter guard 7. Remove the brushcutter guard 0_ ) Brushcutter Guard Washer Blade Nut Figure 8 Flanged Washer Gear , _"_ _., Drive Shaft Trimmer Head Assembly Note: Store the brushcut_er parts together for future use,, To Attach the Grass Deflector Refer to "To Attach the Straight Shaft Grass Deflector" earlier in this manual,. To Install the Trimmer Head Assembly See Figure 9_ Follow these steps to install the trimmer head assembly 1. Align the slot in the flanged washer with the slot in the gear head 2. Insert the head loddng tool through the flanged washer and gear head, 3. Install die drive shaft and trimmer head assembly onto the gear shaft by turning the drive shaft counterdockwise (left-handed threads)_ 4. Tighten the drive shaft securdyo 14 Figure 9 Assembly Converting from Trimmer to Brushcutter Model Nos. 5'1934 & 51940 To convert from the trimmer to the brushcutter, remove the trimmer head assembly, remove file grass deflector, attadi the brushcutter guard, and install the blade° 6. Install die blade nut by turning it counterdockwise (left-handed threads) 7° Tighten the blade nut and torque to 120 in fb minimum (finger tight plus 1/2 turn) To Remove the Trimmer Head Assembly and Grass Deflector See Figm'e 10 and Fig,lre I1, Follow these steps to remove the trimmer head assembly a_d grass deflector. 1. Align the slot in the flanged washer with the slot in the gear head 2. Insert the head locking too! through the flanged washer and gear head.. 3. Remove the drive shaft and trimmer head assembly by turning the drive shaft doclcwise (left-handed dlreads). 4, Figure 10 Flanged Washer Gear Head Slot \'\_ \ Drive Shaft Trimmer Head Assembly Remove the flanged washer and retain it for the blade installatiom 5_ Remove the screw securing the grass deflector,. 6. Remove the grass deflector. Note: Store the trimmer head assembly parts ght 5 Grass Deflector together for ict,ture use. To Attach the Brushcutter Guard Figure 11 See Figure 1.2. Gear Head Note: To protect the operator, always be sure to attad_ the brushcutter guard. Follow these steps to attach the brushcutter guard, 1. Place the guard onto the gear head as shown 2. Insert the three heo: head screws from the bottom through the guard into the gear head, 3, Tighten the screws securely and torque to 40-50 inJb Brushcutter Guard % / Hex Head Screw To Install the Blade See Figure 13 Figure 12 Follow these steps to install the blade. 1. Place flanged washer over the gear shaft with the hollow side toward the brushcutter guard 2. Center die blade on the flanged washer, making sure the blade fits flat and the raised hub goes through die hole in the blade. 3. InstaLl the cupped washer with the raised center away from the blade_, 4. Place the blade nut onto the gear shaft. 5. Insert the head loddng toot through the flanged washer and gear hea& Shaft Flanged Washer Blade Brushcutter Guard Figu re 13 Assembly 15 Operation Filling the'lank Mixing the Fuel _DANGER: _IWARNING: Gasoline is extremely flammable and explosive.. A I fire or explosion from gasoline will burn you and This product is powered by a 2-cycle engine and requires pre-mixing gasoline and 2-cycle oil The oi! mix should be 50: I, using oil that meets or exceeds JASO-FC specifications. 2. Clean the surface around the fad cap to prevent contamination_ Obtain a dean container that is approved for use with gasoline.. 2, Loosen the fuel cap by turning it counterdoclcwise. 3. Pour the fad mixture carefi.d[y into the tank. Mix the 2-cycle engine oil provided with unleaded gasoline in the container, according to the instructions oi1 die oil carto,_. 4. Clean mad inspect the gasket_ Important: This engine is certified to operate on unleaded gasoline intended for automotive use with an octane rating of 87 ([R + M] t 2) or higher Do not use automotive oil or 2-o/de outboard oil Store the container out of the reach of children,, 50:1 Gasoline to Oil Mixing Chart Gasoline Oil 112 US gallon I ,.3 oz, 1 US gallon 26 oz. 2 US gallons 5.2 oz.. ! liter 20 m! 2 liters 40 ml 3 liters 60 ml 4 liters 80 ml 5 liters 100 m! 16 Fol!ow these steps to fill the tank. 1. Follow these steps to mix the fad._ 1. Always stop the engine before filling the tank. Never add Bad to a machine with a running or hot engine, Move at least 30 ft, (9 m) away from the refading site before starting die engine. Do not smoke while lilling the tank. Note: Replace the fad cap if the gasket is damaged,, 5. Install the fael cap and tighten it by turning it do&wise. _IWARNING: JCheck for fuel leaks If you find any leaks, correct 6. Wipe spilled fuel from the product.. 7. Move at least 30 ft_ (9 m) away before starting die product Note: It is normal for the engine to emit smoke during use_ Operation _WARNING: I The product may throw objects during operation, causing injury to the operator or to bystanders,. Always wear suitable eye protection, long heaW pants, and boots while operating the product.. Starting the Product See Figure 14a, Figure t 4b, and Figure 15. Set Choke to A Set Choke to B Starting the product differs depending on whether the engine is cold or warm, Refer to the label on the air filter Figure 14b coven, To Start a Warm Engine Follow these steps to start a warm engine, To Start a Cold Engine Follow these steps to start a cold engine., 1. Lay the product on a flat, bare surface. 2. Toggle the switch to the i (ON) position,, 3. Push the primer bulb approximately 4. Set the choke lever to A (Choke Closed)., 5. Press the lo&-offbutton eight times,, and squeeze the trigger. 6,, Pull the starter cord three times.. Set the choke lever to B (Choke Open),, 8. Press the lock-off button and squeeze the trigger., 9. Pull the starter cord 2. Toggle the switdl to the i (ON) position 3. Push the primer bulb up to eight times 4. Set the drake lever to B (Choke Open),. 5. Do not squeeze the trigger_ 6. Pull the starter cord, Otis steps, Stopping the Product Note: If the product starts, let it run for 30 seconds before using it., If the product does not start, repeat the previous steps. See Figure 15 Follow these steps to stop the product, 1. Release r_e trigger,, 2. Toggle the switch to the 0 (OFF) position,, Lock-off Button Trigger Primer Bulb Cord Figure 14a Operation lay the product on a flat, bare surface Note: If the product does not start, repeat the previ- 7. Switch 1, Figure 15 17 Operating the Trimmer Operating the trimmer differs, depending on whether you are using the curved shaft trimmer or the straight shaft trimmer, To Operate the Curved ShaftTrimmer (Model Nos. 51930 & 51936) See Figure 16a_ Follow these steps to operate the curved shaft trimmer. 1. Start the trimmer, 2. Hold the trimmer at waist level with your right hand on the trigger handle and your left hand on the front handle. 3. Place the product on the right side of your body with the engine behind and away from your body 4. Z Trim grass and weeds in a right-to-left motion with the line paralld to the groun& Figure 16b To Advance the Cutting Line See P_gure l&, Follow these steps to advance the cutting line_ 1. Start die trimmer, 2. 'gap the retaining cap lighdy on the ground while the motor is running, ']7he line will only advance with the engine at full throttle. Do not hold the retaining cap on the ground. Note: ']['he line cutting blade on the grass deflector wi!! cut tile line to the proper length, Note: 'To help prcwent line tangle, tap only once to lengthen the line. If additional line is required, wait a few seconds before retapping the retaining cap, Do not allow the line to wear too short. Keep the cutting line at flail length,. Figure 16a To Operate the Straight ShaftTrimmer (Model Nos. 51932 & 5t938) See Ft_we 16b, Follow these steps to operate the straight shaft trimmer 1. Start tim trimmer, 2. Hold the trimmer at waist level with your right !aand on the trigger handle and your left hand on the front handle, 3. Place the product on the right side of your body with the engine behind and away from your body° 4. Trim grass and weeds in a left-to-right motion with the line paralld to the ground_ ,_,IU_J, lUU,UllU,,Ut 18 RetaininCcap ,_ Figure 16c J, Operation Operating the Brushcutter (Model Nos. 51934 & 51940) See Figure ] 7. Follow these steps to operate the brushcutter, 1. Start thebrushcutter, Z Hold the brushcutter at waist level with your right hand (arm extended) on the trigger handle and your left hand on die front handle_ 3. Place die product on the right side of your body with the engine behind and away from your body 4. Brushcut weeds and vines in a right-to-left motion with the blade paralld to die ground Figure 17 Maintenance Emissions Maintenance Schedule Maintenance, replacement, or repair of the emission control device and systems may be performed road engine repair establishment or individual. Fuel Tank Assembly (Indudes Fuel Lines, Fuel Cap, and Fuel Filter) by any non- X X Air Filter X X Spark Airester |L I When replacing pa_s other than engine or emissions parts, Use only Toro replacement parts Use of any or_herparts may create a hazard or cause produc_ damage_ Cleaning the Product I_ Stop the product before deaning llt Clean the exterior of the product with a damp cloth._ Et Avoid using solvents when cleaning plastic parts.. Most plastics are susceptible to dasnage from various t_3es of commercial solvents and may be damaged by their use, ! Wipe or scrape the trimmer head and spool area when they accumulate dirt or clippings,. El Scrape debris away from air intake vents on both sides of the motor housing° Note: Depending on the type offiael used, the type and amount droll used, and/or your operating conditions, the exhaust port and mtLffier may become blocked with carbon deposits. If you notice a power loss with your gas powered tool, you may need to remove d]ese deposits to restore performance We highly recommended that only qualified service tedlnicians perform this sen,ice.. Servicing the Product ,,I,UL .l|J, I LL,,I , I , , I Replacing the Cutting Line See t:'ig_tre18 and F,_re 1.9. A WARNING: J I Use oftine other than the proper monofilament | Follow these steps to replace the cutting line_ 1. Stop the trimmer AWARNING: Make sure the trimmer head stops rotating Contact with a rotating trimmer head could cause personal injury_ 2. Remove the spark plug boot,. 5;_eFig_¢re22 3. Remove dxe retaining cap., 4. Remove the empty spool 5. Clean the trimmer head thoroughly. Inspect the trimmer head for any damaged or worn parts. 6. Hold the spool with the spring positioned upward 7. Insert the end of the new line into the hole in tile upper threaded area of the spool 8. Wind the line around the spool as indicated by the arrows on die top of the spool until the line readies the edge of the spool. Do not wind the line beyond the edge of the inner ring. 9. Secure the line temporarily by pushing it into one of the slotted tabs on the spool,, ACAUTION: Keeping air intake vents five of grass and debris prevents motor ovethcating and possible faiture_ ,,I X Spark Plug AWARNING: ..... 10. Measure six inches of line from the slotted tab and cut the line at that point_ ml Che& and tighten a]! fksteners_ If any part is damaged or lost, repair it or replace it 20 Maintenance 1t. Repeat the process for the lower threaded area of the spool, winding the line and securing it in die slotted tab opposite the first secured line Follow these steps to replace die spool. 1, Stop the trimmer, 12. Insert the lines into the eyelets on the trimmer head,, _WARNING: 13. Place the spool on the drive shafx., Make sure die trimmer head stops rotating when you release the trigger., Contact with a rotating trimmer head could cause personal injury, Note: To install the spool, you may need to rotate it slightly, if the line should tangle or break at the eyelet, remove the spool, refeed the line through the eyelets, and reassemble the spool on the trimmer 2. Remove the spark plug hoot ,SeeFigtwe .22, 14. Release die lines from the tabs by sharply pulling each line, 3. Remove the retaining cap by turning as indicated by the arrow on the cap. 18. Push down on the spool to reveal the threads inside the drive shaiCc° 4. Remove the empty spool., 5. Clean die trimmer head thoroughly, Inspect the trimmer head for any damaged or worn parts 6. Remove the lines from die slotted tabs on the spool and unwind approximatdy six inches, 16, Thread the retaining cap on the drive shaft. 17, Secure the retaining cap _WARNING: An improperly installed retaining cap or spool could fly off the trimmer,, Contact with a thrown retaining cap or spook could cause personal injury, 7o Secure the lines temporarily by pushing them into the slotted tabs on the spool 8. . 18. Replace the spark plug boot., &e Figure 22 Inner Ring Insert the lines of the new spool into the eyelets on the trimmer head, Place the spool on the drive shaft_ Note: To install the spool, you may need to rotate it slightly Note: lfthe line should tangle or break at the c3,det, remove the spool, refeed dae line through the eyelets, and reassemble the spool on the trimmer, 10. Release the lines from the tabs by sharply pulling each line. Upper Threaded Area 1I. Push down on the spool to reveal die drive shaft. Slotted Tab !2. Thread the retaining cap on the drive shaft, 13. Secure the retaining cap, 14. Replace the spark plug boot, See Figure 22, Drive Shaft Lower Threaded Area Trimmer Head Figure 18 Retaining Cap Replacing the Spool See Figure 19_ Note." For best performance, use No., 88046), The spool may wear the line advance feature and may replacement. Replacement spools your Toro retailer`, only Toro spools (Part during normal use of require occasional are available through Tab Spool Figure 19 Maintenance 21 Checking the Fuel Cap Air _tWARNING: A tealdng fuel cap is a fire hazard and must be replaced irnmediatdy. The fuel cap contains a non-serviceable filter and check valve_ A dogged fuel filter causes poor engine performance. If performance improves when the fuel cap is loosened, the check valve may be faulty or the filter may be dogged.. Replace the fuel cap if necessary. i Air Filter Cover Cleaning the Air Filter See Fig_are20 and E_gure22 Knob Clean the air filter as indicated by die maintenance schedule_ Follow these steps to dean the air filter,, 1. Stop the trimmer,, Figure 20 Cleaning the Spark Arrester See F_gure21 Follow these steps to dean the spark arrester_ _WARNING: Make sure the trimmer head stops rotating when you release the trigger. Contact with a rotating trimmer head could cause personal injury_ 1. Locate the spark arrester through muffler-side engine cover, 2, Remove die spark arrester die-nosed 20 Remove the spark plug boot. 3. Clean 3. Loosen die air filter cover by turning the knob counterdockwise_ 4. Replace 4. Remove the air filter cover, 5. Remove the air filter, 6. Clean the air filter with warm soapy water.. 7. Rinse the air filter and let it dry completely_ 8. Work two drops ofoil into the air filter 9o Replace the air filter (fits only one way). 10. Replace the air filter cover 11. Tighten the air filter covet' by turning the knob dodtwise. 12. Replace the spark plug boot. the hole on the by pulling it out with nee- ptiers_ the spark arrester with a small wire brush,_ the spark a_rrester. Spark Arrester Figure 21 Note: Replace the air filter (Part No 88048) as indicated by the maintenance schedule_ 22 Maintenance Replacing the Spark Plug Storing the Product See Figure 22 Model Nos.. 51930, 51932, & 51934 use a NGK BPMR7A or Champion RCJ-6Y spark piugo Storing the product differs depending on the amount of time it will be in storage Note: If die product includes another attachment, place the storage cap on the end of the attadnnent shaft and hang it up to store. Model Nos.. 51930A, 51932A, 5t934A, 51936, 519.38, & 51940 use a NGK CMR7A spark plug.. Use an exact replacement and replace annually. To Store the Product Short Term Follow these steps to replace the spark plug._ Follow these steps to store the product short term 1. Remove the spark plug boot 1. Clean ,allforeign material from the product, 2. Loosen the spark plug by turning it counterclockwise with a socket., 2. Store the product in a well-ventilated inaccessible to &ildren,. 3. Remove the spark plug, 4, Hand thread the new spark plug, turning it dock- To Store the Product Long Term if you do not intend to use the product for more than one month, follow the storage procedures bdow,, wise., 5. For Modal Nos.. 51930, 51932: Tighten with a socket and torque to 170 in,.lb, minimum, I90 in lb,. maximum,. Do not over tighten. 6. For Modal Nos. 51930A, 5193ZA, 51934A, 51936, 51938, & 51940: Tighten with a sodcet and torque to 87 in.lb, minimum, I04 inolbmmaximum_ Do not over tighten. place that is Follow these steps to store die product long term, 1. Drain all of die fud from die tank into a container approved for gasoline, 2, Run the engine tmtil it stops 3. Clean all foreign material from the product, 4. Store the product in a wall-ventilated place that is inaccessible to dlildren, Nolo: Keep the product away from corrosive agents such as garden diemicals and de-icing salts, &CAUTION: I Be careful not to cross-thread the spark plug,. Cross- Important: Abide by al! federal and local regulations for the safe storage and handling of gasoline, Transporting Spark Plug Boot the Product Follow these steps to transport the product,, 1, Spark Plug Drain the furl mixture into a container that is approved for use with gasoline, 2. Carry the product by die front handle, 3. Secure the product in your vehicle or on a trailer., Figure 22 Maintenance 23 Troubleshooting Problem Possible Cause Solution Engine will not start 1,. Switch set to the 0 (OFF) position. I. Set switch to the I (ON) position. 2 No spark 3. No fuel 4. Flooded engine 5_ Starter cord pulls harder now then when new 2.. Remove tile spark plug.. Reattach the spark plug cap and lay the spark plug on the metal cylinder Pull the starter cord and watch for a spark at the spark plug tip.. If there is no spark, repeat the test with a new spark plug. 3. Push primer bulb until the bulb is full of fuel.. If the bulb does not fill, the primary fuel delivery system is blocked.. If the primer bulb fills, the engine may be flooded. (See next item..) 4 Remove the spark plug.. ']?urn the product so that the spark plug hole is aimed at the ground. Make sure the choke lever is set to B and puli file starter cord 10 to t4 times.. This dears excess fuel from the engine_ Clean and reinstall the spark plug. With the trigger fully depressed, pul! the starter cord 3 times,. If the engine does nor start, set the choke lever to A and follow normal starting instructions. If the engine still fails to start, repeat the procedure with a new spark plug. 5.. Contact an authorized service dealer_ t. Check oil furl mixture 2, Mr filter is dirty 1,, Use flesh fuel and the correct 2-cycle oil mix,. 2, Clean the air filter, 3, Spark arrestor screen is dirty 3 Line will not advance when t, Line welded to itself using automatic line lengthening 2_ Not enough line on the spool 3. Line worn too short 1,, Lubricate with silicone spray, 2 Install more line Engine does not reach flail speed and emits excessive smoke 3_ Pul! line while alternately pressing down on and releasing the retaining cap., 4. Remove line from spool and rewind,, 5,_Advance line at fi.dt throtde,. 4. Line tangled on spool 5. Engine speed too slow Retaining cap hard to turn when using automatic line lengthening Screw threads are dirty or damaged Grass wraps around the trimmer head assembly and the attachment shaft 1_ Cutting tall grass at ground level Oil drips from muffler Clean the spark arrester,. Clean the threads and lubricate with grease.. If this does not solve the problem, replace the retaining cap. I_ Cut tall grass from the top down° 2., Operate the product at flail throttle, 2,, Operating the product at part throttle I, Operating the product at pa*x throrde 2. Check olltfuel mixture I_ Operate the product at flail throttle. 2. Use flesh fuel and the correct 2-cycle oil mix_ 3. Clean the air filter. 3_ Air filter is dirty ii 24 iii iii iiiiii i i i iiiii ii i i iii iiii i i ii iii iiiiiiiill/l/llllllll,l,l/lllJiiill/iJllllJiiii Troubleshooting Notes Notes 25 Warranty OWT Industries, inc. Gas Trimmer Products Limited Warranty COWT INDUS_fRIES, INC. warrants to the original retai! purchaser that this Gas fi'immer Product is flee from defects in material ,and worl_manship and agrees to repair or replace, at out' option, any defective Product free ofcharge within these time periods from the date of purchase: [] Two years for Gas Trimmer [] 90 days, if Gas Trimmer Products, Products if the Product is used for personal, are used for any other purpose, family, or household such as commercial use; or rentals. [] Two years for' emissions contro! systems on Gas Trimmer Products used for any purpose, as provided bdow. Except as provided in the Emission Control Warranty Statement, this warranty extends to the original retail purchaser only and commences on the date of'original retai! purchase Instructions for' Obtaining Warranty Service Any part of the Product manufactured or supplied by OWf Industries, Inc.. and found in the reasonable judgement of OWT, Industries, Inc. to be defective in material or workmanship will be repaired or replaced by an authorized service dearer for this product without charge for parts and labor, Fo locate your nearest authorized service dealer for this product, contact us at Foil free 1866-574-9242 US ,and Toi[ free 1-866-574-9243 Canada "Fhe Product induding ,any defective part must be returned to an Authorized Service Dealer for this product within the warranty period The expense ofddivering the Gas Trimmer Product to the service dealer for warranty work and the expense ofreturning it back to _e owner after repair or replacement will be paid for by the owner.. OWT' Industries.. Inc.'s responsibility in respect m claims is limited to maldng the required repairs or replacements and no claim ofbreach of warranty shall be cause for cancellation or rescission of the contract of sale of any Product. Proof of purchase will be required by the dealer to substantiate any warranty claim.. All w_ranty work must be performed by a service de£er authorized by OWY Industries, Inc.. to service this product. 1"his warranty does not cover any GasTrimmer Product that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operator's Manual.. l'his warranty does not apply to any d_age to the Gas Trimmer Product that is the result of improper maintenance or to any Gas "Frimmer Product that has been altered or modified so as to adversely affect the products operation, performance or durability or that has been altered or modified so as to change its intended use The warranty does not extend to repairs made necessary by normal wear or by the use of parts or accessories which are either incompatible with the Gas Trimmer Product or adversely affect its operation, performance or durability.. In addition, this warranty does not cover the following (except to the extent covered by the emissions control warranty set forth below): A Tune-ups - Spark Plugs, Carburetor Adjustments, Filters B..Wear Items - Bump Knobs, Outer Spools, Cutting Line, Inner Reels, Starter Pulley, Starter Ropes, Drive Belts OxY4TIndustries, Inc. reserves the righ_ to change or improve the design of any Gas Trimmer Product without assuming any obligation to modify ,any product previously manufactured.. ALL IMPLIED WARRANTIES APE LIMH'ED IN DUREI'ION 1"O THE SI-_:I'ED WARRANTY PERIOD ACCORDINGLY, ANY SUCH IMPLIED WARRANTIES INCLUDING MERCHANTABILITY, FITNESS FOR A PARHCULAR PURPOSE, OR OTHERWISE, ARE DISCLAIMED IN ']'HEIR ENTIRE FY AFFER][HE EXPIREHON OF THE APPROPRIKFE TWO-YEAR OR NINETY DAYW_I'Y PERIOD.. OWT INDUSTRIES INC..'S OBLIGEFION UNDER ['HIS WAILP_NI-Y tS STRICTLY AND F-XCLUSIVELY LtMI YED TO THE REPAIR OR REPLACEMENT OF DEFECTIVE PARI-S AND OWT DOES NOT ASSUME OR AUTHORIZE ANYONE TO ASSUME FOR _HEM ANY O'1-HER OBLtGEFtON SOME STEI-ES DO NOT ALLOW LIMITAHONS ON HOW LONG AN IMPLIED WM_RANTY LASTS, SO THE ABOVE LIMIT_iHON MAY NOT APPLY _O YOU.. OWT INDUSTRIES INC ASSUMES NO RESPONSIBILITY FOR INCIDEN_fAL, CONSEQUENTIAL OR OTHER DAMAGES INCLUDING, BUF NOT LIMI'I-ED i-O EXPENSE OF RETURNING THE GAS TRIMMER PRODUCI" TO A GAS TRIMMER AUI-HORIZED SERVICE DEALER AND EXPENSE OF DELIVERING IT BACK TO I-HE OWNER, MECHANIC'S !"RAVEL TIME, TELEPHONE OR'TELEGRAM CHARGES, RENI_AL OF A LIKE PRODUCT DURING THE TIME WARIZANTY SERVICE IS BEING PERFORMED, TRAVEL, LOSS OR DAMAGE TO PERSONAL PROPERI_Y, LOSS OF REVENUE, LOSS OF USE OFTHE PRODUCT, LOSS OF TIME, OR INCONVENIENCE SOME STA[FES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENHAL DAMAGES, SO THE ABOVE LIMI IEI-ION OR EXCLUSION MAY NOI- APPLY'I-O YOU. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.. +l'hisproduct is manufactured under license from The Toro Company by OWl" Industries, tnc. u 26 Warranty FEDERAL AND CALIFORNIA YOUR WARRANTY RIGHTS EMISSION CONTROL WARRANTY STATEMENT AND OBLIGATIONS OWl _industries, Inc,, specificallywarrants the emissions control system of this Gas Trimmer Product in accordance with the California and Federal legal requirements described below: OXY¢TIndustries, Inc. warrants to the original retail pur&asers and subsequent purchasers that file nonroad engine included with this product has been designed, built and equipped, at the time of sale, to comply with applicable EPA regulations, and that the engine is free from defects in material and workananship dial would cause it to fail to conform with the applicable regulations for its warr_ty period. The following C_RB statement only applies to model numbers 5t 936, 5 I938, and 5t 940. The California Mr Resources Board (CARB), and OWT Industries, Inc. are pleased to explain the Emission Control System Warranty on your nonroad or small off-road engine.. In California, new small off-road engines must be designed, built and equipped to meet the state's stringent anti-smog standards. OWT Industries, Inc,. must (and does) warrant the emission control wstem on your nonroad or small off-road engine for the period of time listed above provided there has been no abuse, neglect, or improper maintenance of your nonroad or small off-road engine, Your emission control system may indude parts sud] as the carburetor or fud injection system, the ignition system, the catalytic converter Also induded may be hoses, brits, and connectors and other emission rdated assemblles.. Where a warrantable condition exists, OWT Industries, Inc._will repair your nonroad or small off-road engine at no cost to you, induding diagnosis (if the diagnostic work is performed at an audlorized dealer), parts, and labor,. Manufacturer's Warranty Coverage The 1995 and later small off-roadengines are warranted for two years in California from original date ofpurch_e., lf'_y emission-related part on your engine is defective, the part wilt be repaired or replaced by OWl" Industries, Inc. free of charge,. Owner's Warranty Responsibilities As the non-road or small off-road engine owner, you are responsible for the performance of the required maintenance listed in your owner's manual., OWT Industries, tnc. recommends thar you retain al! receipts covering maintenance on your non-road or small off-road engine, but OWT Industries, Inc. cannot deny warranty solely for the lack of receipts or for your £titure to ensure the performance of'all scheduled maintenance, As the non-road or small off-road engine owner, you should however,be aware that OWT Industries, Inc. may deny you warranty coverage if your non-road or small off-road engine or a part has faild due to abuse, neglect, improper maintenance or unapproved modifications.. You are responsible for presenting your nonroad or small off-road engine to an OWT Industries, Inc distribution center or authorized service center as soon a.s a problem eo:ists..The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days,. If you have any questions regarding your warranty rights and responsibilities, you should contact an OWI tomer Representative at 1-866-574-9242 (US) or 1-866-574-9243 (Canada) Emisslon-related Maintenance warrlmted parts for this product include: Carburetor, Industries, Inc.., Cus- Spark Plug, Ignition, .Air Filter and Fuel Filter.. Reqirements The owner is responsible for the performance ual° of the required m,'fintenanee as defined by OWT Industries, Inc in the owner's man- Limitations The Emission Control Systems Warrant 3, sh£1 not cover any of the following: (a) repair or replacement required because of misuse or negtect, Iack of required maintenance, repairs improperly performed or replacements not conforming to O\VT Industries, Inc specifications that adversely affect performance and/or durability, and alterations or modifications not recommended or approved in writing by OWT Industries, Inc.., "rod (b) replacement of parts and other services and adjustments replacement point. necessary for required maintenance at and after the first scheduled The IS:misslons Compliance Period referred to on the Emissions Compliance label indicates the n umber of' operating hours for which the engine has been shown to meet Federal emission requirements, Category C= 50 hours, B= !25 hours, ,and A=300 hours._ Customer Service Information If your product requires service or maintenance, contact your nearest authorized service dealer, To locate your nearest authorized service dealer for this product, contact us toll flee at 1-866-574-9242 (US) or 1-866-574-9243 (Canada),, OWT industries, RO,. Box 35 Highway Pickens, USA 983000-115 8 SC 29671 Inc.
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