Tradesman 55 6883 2 User Manual TABLE SAW Manuals And Guides L0904520
TRADESMAN Saw Table Manual L0904520 TRADESMAN Saw Table Owner's Manual, TRADESMAN Saw Table installation guides
User Manual: Tradesman 55-6883-2 55-6883-2 TRADESMAN TABLE SAW - Manuals and Guides View the owners manual for your TRADESMAN TABLE SAW #5568832. Home:Tool Parts:Tradesman Parts:Tradesman TABLE SAW Manual
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m £ m _ A m m mx,mm_WJmlm S E" ill '_M MC 10" TABLE SAW WiTH LASER LiNE 55=6883=2 instruction Manual SECTION PAGE I. Technical data ..................................................................................... 2 II. General safety rules ............................................................................ 3 III. Specific safety rules for the table saw ................................................. 5 IV. Electrical .......................................................................... 7 V. Know your table saw ........................................................................... 9 VI. Assembly and adjustments 10 VII. Operation ............................................................................................ VIII. Maintenance information IX. Troubleshooting X. Warranty XI. Replacement ....................................................................................... guide ........................................................................ ............................................................................................ parts .............................................................................. 10" TABLE SAW WITH LASER LINE MOTOR: TABLE ................................................................. 13 A, 120 V, 60 Hz, 5000 RPM (No load speed) EXTENSION: EXTENSION YES FENCE CAPACITY: BLADE SIZE: 24" Right 10" MAXIMUM DEPTH OF CUT AT 90°: 3" MAXIMUM DEPTH OF CUT AT 45°: 2 W' MAXIMUM WIDTH OF DADO: W' DADO TYPE: Stackabte only (MAX. 1/2" width) 25 32 33 34 36 Safety is a combination of common sense, staying alert and knowing how your table saw works. WARNING: TO AVOID MISTAKES THAT COULD CAUSE SERIOUS INJURY, DO NOT PLUG IN THE TABLE SAW UNTIL THE ENTIRE INSTRUCTION MANUAL HAS HAVE BEEN READ AND FULLY UNDERSTOOD. 1. READ and become familiar with this entire instruction manual. LEARN the tool's applications, limitations and possible hazards. 2. AVOID DANGEROUS CONDITIONS. DO NOT use power tools in wet or damp areas or expose them to rain. Keep work areas well-tit. 3. DO NOT use power tools in the presence of flammable liquids or gas. 4. ALWAYS keep your work area clean, uncluttered and well-tit. DO NOT work on floor surfaces that are slippery with sawdust or wax. 5. KEEP BYSTANDERS AT A SAFE DISTANCE FROM the work area, especially when the toot is operating. NEVER allow children near the toot. 6. DO NOT FORCE THE TOOL to do a job for which it was not designed. 7. DRESS FOR SAFETY. DO NOT wear loose clothing, gloves, neckties or jewellery (rings, watches,) when operating the toot. They can get caught and draw you into moving parts. ALWAYS wear non-slip footwear and tie back long hair. 8. WEAR A FACE MASK OR DUST MASK. Toot operation produces dust. 9. ALWAYS remove the power cord plug from the electrical source when making adjustments, changing parts, cleaning or performing maintenance on the toot. 10. KEEP GUARDS IN PLACE AND IN WORKING ORDER. 11.AVOID ACCIDENTAL START-UPS. Make sure the power switch is in the OFF position before plugging in the power cord. 12. REMOVE ADJUSTING TOOLS. ALWAYS MAKE SURE all tools are removed from the table saw before turning it on. SAVE THESE SAFETY INSTRUCTIONS 13. NEVER LEAVE POWER SWITCH ON WHILE UNATTENDED. Turn the power switch to OFF. DO NOT leave the toot until it has come to a complete 14. NEVER STAND accidentally ON THE TOOL. Serious hit. DO NOT store anything 15. DO NOT OVERREACH. rubber-soled footwear. above or near the tool. Keep the floor clear of oil, scrap and other debris. FOR DAMAGED ALWAYS keep tools clean and in good working and changing accessories. PARTS. Check moving parts for alignment, breakage, improper operation. Any part that is damaged mounting 18. MAKE THE WORKSHOP ALWAYS injury could result if the tool tips or is Keep proper footing and balance at alt times. Wear oil-resistant 16. MAINTAIN TOOLS PROPERLY. Follow instructions for lubricating 17. CHECK stop. or any other condition jamming, that may affect the tool's should be properly CHILDPROOF. order. repaired Use padlocks, or replaced master switches before use. and remove starter keys. 19. DO NOT operate the tool if you are under the influence of drugs, alcohol or medication that could affect your ability to use the toot properly. 20. WHEN SERVICING USE ONLY IDENTICAL 21. DO NOT ALLOW OTHERS REPLACEMENT TO USE OR OPERATE HAVE READ AND FULLY UNDERSTOOD PARTS. THIS TABLE THIS INSTRUCTION SAW UNTIL THEY MANUAL. WARNING: DUST GENERATED FROM CERTAIN MATERIALS CAN BE HAZARDOUS TO YOUR HEALTH. ALWAYS OPERATE THE TABLE SAW IN A WELL-VENTILATED DUST COLLECTION _ PR0?'t###_ _jfh _ AREA AND PROVIDE FOR PROPER SYSTEMS WHENEVER POSSIBLE. DUST REMOVAL. USE ALWAYS WEAR EYE PROTECTION. A table saw can throw foreign objects into your eyes which could CAUSE permanent eye damage. ALWAYS wear safety goggles (not glasses). Ordinary eyeglasses have only impact-resistant lenses...they are NOT safety goggles. SAVE THESE SAFETY INSTRUCTIONS BEFORE USING THE TABLE SAW WiTH LASER LiNE WARNING: DO NOT OPERATE ASSEMBLED AND INSTALLED YOUR TABLE ACCORDING ] SAW UNTIL IT IS COMPLETELY TO THE INSTRUCTIONS 1. ALWAYS USE THE SAW BLADE GUARD, splitter and anti-kickback pawls for every operation for which they can be used, including through-sawing. Through-sawing operations are those in which the blade cuts completely through the workpiece when ripping or cross-cutting. 2. ALWAYS 3. HOLD WORK FIRMLY against the mitre gauge or rip fence. USE A PUSH STICK when required, especially when ripping narrow stock. Refer to ripping applications in the instruction manual where the push stick is covered in detail. A pattern for making your own push stick is included. 4. NEVER PERFORM ANY OPERATION "FREE HAND"= this means using only your hands to support or guide the workpiece. Always use either the rip fence or the mitre gauge to position and guide the workpiece. WARNING: FREE HAND CUTTING FINGER/HAND IS THE MAJOR CAUSE OF KICK=BACK & AMPUTATIONS. 5. NEVER STAND or have any part of your body in line with the path of the saw blade. Keep your hands out of the saw blade path. 6. NEVER REACH 7. REMOVE 8. DO NOT USE a moulding 9. FEED WORK behind or over the table saw for any reason. the rip fence when cross cutting. head with this saw. iNTO THE BLADE against the direction of rotation only. 10. NEVER use the rip fence as a cut-off gauge when cross-cutting. 11. NEVER ATTEMPT TO FREE A STALLED SAW BLADE without first turning the table saw OFF and unplugging the table saw. Immediately, turn the power switch OFF to prevent motor damage. 12. PROVIDE ADEQUATE wide workpieces. SUPPORT to the rear and the sides of the work table for long or SAVE THESE SAFETY INSTRUCTIONS 13.AVOID KICKBACKS (work thrown back towards you) by keeping the blade sharp, the rip fence parallel to the saw blade and by keeping the splitter, anti-kickback pawls and guards in place, aligned and functioning. Do not release workpiece before it has passed beyond the saw blade's cutting arc. Do not rip pieces that are twisted, warped or that do not have a straight edge to guide it along the rip fence. 14.AVOID AWKWARD OPERATIONS and hand positions where a sudden slip could cause your hand to move into the saw blade. 15.NEVER USE SOLVENTS to clean plastic parts. Solvents could possibly dissolve or otherwise damage plastic parts. Only a soft damp cloth should be used to clean plastic parts. 16.MOUNT your table saw on a work bench or stand before performing any cutting operations. Refer to ASSEMBLY instructions. 17. NEVER CUT METALS or materials which may make hazardous dust. 18.ALWAYS USE IN WELL VENTILATED AREA. Remove sawdust frequently. Clean out sawdust from the interior of the saw to prevent a potential fire hazard. 19. NEVER LEAVE THE SAW running unattended. Do not leave the work area until the saw comes to a complete stop. 20. For proper operation follow the instructions in this Instruction Manual (Page 23). Failure to provide sawdust fall-through and removal hole will cause sawdust to build up in the motor area resulting in a fire hazard and potential motor damage. SAVE THESE SAFETY iNSTRUCTiONS GROUNDING iNSTRUCTiONS IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides a path of least resistance for electric current and reduces the risk of electric shock. This toot is equipped with an electric cord that has an equipment plug. The plug MUST be plugged grounded in accordance DO NOT MODIFY installed into a matching conductor and a grounding outlet that is properly installed and with ALL local codes and ordinances. THE PLUG PROVIDED. If it will not fit the outlet, have the proper outlet by an electrician. IMPROPER CONNECTION of the equipment grounding shock. The conductor with the green insulation equipment grounding conductor. necessary, DO NOT connect CHECK grounding with a qualified the grounding electrician instructions, grounding or service personnel can result in electric yellow stripes) is the of the electric cord or plug is conductor to a live terminal. if you do not completely understand or if you are not sure if the toot is properly grounded. USE ONLY EXTENSION 3-pronged (with or without If repair or replacement the equipment conductor Fig. A CORDS that have plugs. Only plug into 3-pronged that accept the tool's plug as shown Repair or replace damaged outlets in Fig. A. or worn cords immediately. i 2 1) 3-prong plug 2) Properly grounded outlet 3) Grounding prong CAUTION: IN ALL CASES, IS PROPERLY ELECTRICIAN MAKE CERTAIN THE RECEPTACLE IN QUESTION GROUNDED. IF YOU ARE NOT SURE IT IS, HAVE A CERTIFIED CHECK THE RECEPTACLE. SAVE THESE SAFETY INSTRUCTIONS GUIDELINES FOR USING EXTENSION CORDS I ARNING: THIS TABLELOCATIONS. SAW IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN DAMP Make sure the extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. shows the correct size to be used according in doubt, use the next heavier MINIMUM to cord length and nameplate gauge. The smaller the gauge number, GAUGE FOR EXTENSION (when using Ampere Rating More Than Not More Than 0 6 6 10 10 12 Make sure your extension damaged extension your extension Use a separate 25' 18' 18' 16' ampere (AWG) 120 V only) Total length of cord in feet 50' 100' 16' 16' 16' 14' 16' 14' by a qualified cords from sharp objects, excessive rating. If the heavier the cord. cord is properly wired and in good condition. cord or have it repaired electrical CORDS The table below 150' 14' 12' 12' Always replace a person before using it. Protect heat and damp or wet areas. circuit for your tools. This circuit must not be tess than a #12 wire with a 20 A time tag fuse or a #14 wire with a 15 A time lag fuse. Before connecting motor to the power line, make sure the switch is in the OFF position is rated the same as the current stamped on the motor nameplate. the and the electric current Running at a lower voltage will damage the motor. I ARNING: THIS MUST BE GROUNDED OPERATOR FROMTOOL ELECTRIC SHOCK. SAVE THESE SAFETY WHILE IN USE TO PROTECT iNSTRUCTiONS THE Laser line Blade guard Table insert Mitre gauge Cam-locking rip fence Side table extension Telescoping extension wing Bevel angle pointer and Overload reset switch Blade bevel locking knob ON/OFF paddle switch with safety key Roller wheels Blade elevation handwheel Stand handle Stand leg locking lever Fold and roll stand Dust bag Splitter _ Blade _.1 Mitre gauge storage Splitter bracket Rip fence storage Mounting holes UNPACKING 1. Carefully remove 2. Separate the parts. 3. Lay out all the parts and check Examine the table saw from the carton. them against the parts listed below. all parts carefully. WARNING: IF ANY PART IS MISSING OR DAMAGED, DO NOT PLUG IN THE TABLE SAW UNTIL YOU HAVE REPLACED THE MISSING OR DAMAGED PARTS. CALL THE TOLL FREE HELPLINE AT 1-866-881-7202 FOR MORE INFORMATION. ¢p-'7 Blade guard mounting bolt, whashers and mounting screw Blade guard and splitter with laser P ®® Table saw assembly Nuts screw Roller wheels Square neck mounting qq Blade wrenches Hex key 0 Blade bolts Leveling pad Nut Blade elevation handwheel Washer Dust bag Miter gauge Lock handles Table extension fence Batteries Rip fence iNSTALLiNG BATTERIES FOR THE LASER LiNE (Fig. 1) 1. Lift the blade guard (1) up. Remove the locking screw to open the cover of the battery box (2) with a (_ #0 screwdriver. 2. Install two "AAA" batteries into the battery box. 3. Close the cover (2) and replace the locking screw and tighten securely. 4. Turn on the switch (3) to see the laser cutting guide. THE LASER LINE Your tool is equipped with a Hawkeye TMLaser Line, a battery powered The laser line will enable you to anticipate the saw blade's laser cutting guide. path on the workpiece to be cut before you begin. WARNING: The laser beam is emitted when the laser line is turned on. Do not stare into the beam or view directly with optical instruments. Do not remove the warning label affixed to the blade guard. Avoid direct eye contact with the laser beam. NOTE e A laser beam is not a toy and should not be used by children. can lead to irreparable eye damage. e Any adjustments e When using the laser line, do not point the laser beam towards surfaces. e to increase the laser power are forbidden. Even a laser beam of low intensity The laser tine includes people and/or reflecting may cause eye damage. look directly into the laser beam. If the Laser Line will not be used for more than three months, avoid damage from possible e Misuse of this laser line Therefore, remove the batteries do not to leakage. no user-serviceable components. Never open the housing in an attempt to repair. e Repairs should only be carried out by a service CAUTION. LASER centre or an authorized RADIATION. Do not stare into beam or view directly with optical instruments. Maximum output: < 5 mW Wavelength: 650 nm Complies with 21 CFR 1040.10 and 1040.11 class IliA Laser Product. Fig. 1 2 3 service agent. Keeping Work Areas Clean e Accumulated sawdust and wood chips can pose a safety hazard. e Pick up and dispose of accumulated sawdust and debris before each cutting operation. WARNING: ALWAYS KEEP YOUR WORK AREA CLEAN, UNCLUTTERED WELL-LIT. DO NOT WORK ON FLOOR SURFACES THAT ARE SLIPPERY ACCUMULATED ASSEMBLE TILTING SAWDUST, BLADE RAISING HANDWHEEL DEBRIS AND FROM OR WAX. AND Fig. 2 2 (Fig. 2) 1. Attach blade raising and tilting hand wheel (1) to the height-regulating bolt (2). Make sure the slot (3) in the ! hand wheel hub is engaged with the roll pin (4) in the height-regulating bolt. 2. Fasten hand wheel to height-regulating bolt with flat washer 3 4 (5) and dome nut (6). CAM=LOCKING RIP FENCE (Fig. 3) 1. Thread the rip fence locking handle (2) into the threaded Fig. 3 4 hole (3) of the fence and lock in place by tightening the nut (1) against the fence head. 2. Lift upward on rip fence locking 5 handle (2) so the rear holding clamp (4) is fully extended. 3. Place the rip fence on the saw table (5), engaging the rear fence clamp first then lowering the front end onto the table. 4. Push down on the rip fence locking handle (2) to lock. 3 1 WARNING: TO AVOID INJURY FROM AN ACCIDENTAL START, MAKE SURE THE POWER SWITCH IS IN THE "OFF" POSITION, THE REMOVABLE SAFETY KEY IS REMOVED AND THE PLUG IS NOT CONNECTED TO THE POWER SOURCE. TO AVOID SERIOUS INJURY, THE REAR OF THE TABLE INSERT MUST BE FLUSH TO THE TABLE DURING ALL SAWING OPERATIONS. A RUBBER ADJUSTING SPACER IS PROVIDED UNDER THE REAR OF THE INSERT FOR THIS PURPOSE. INSTALL BLADE TO ARBOR (Fig. 5, 6 & 7) 1. Remove the table insert (1) by removing the two screws (2 & 3) that hold it in place (Fig. 5). NOTE: Be careful not to lose the rubber washer that is on the back screw (3), beneath the insert. 2. Raise saw blade arbor (4) to its maximum height by turning the blade raising handwheet counter-clockwise. Remove the arbor nut (5) and outer flange (6) from the saw arbor. 3. Place the saw blade on the arbor, making sure the teeth of the blade point DOWN toward the front of the table. 4. Place the flange (6) and arbor nut (5) on the arbor and hand-tighten the nut, making sure the saw blade is firmly seated against the inner flange (7) (Fig. 6). NOTE: Make sure large, flat surfaces of flange and nut face iNWARD, toward the saw blade. 5. Place the open-end blade wrench (8) on the flat of the saw arbor to prevent the arbor from turning while tightening. Using the box-end blade wrench (9) tighten the arbor nut by turning it clockwise (Fig. 7). 6. Replace table insert with two screws (2 & 3) and adjust the rear screw so that the rear of the insert is flush to the table. I Fig. 5 m :_- Fig. 6 4 7 3 ---- '1 e-m 2 6 5 Fig. 7 MAKE SEATEDSURE AND THE THATSAW THEBLADE, ARBOR ARBOR NUT ISFLANGE TIGHT. AND NUT ARE PROPERLY WARNING: TO AVOID INJURY FROM AN ACCIDENTAL START, MAKE SURE THE SWITCH IS IN THE "OFF" POSITION AND THE PLUG IS NOT CONNECTED TO THE POWER SOURCE OUTLET. ASSEMBLE BLADE GUARD Fig. 8 4 (Fig. 8, 9 & 10) MAKE SURE THE SAW IS DISCONNECTED FROM THE POWER SOURCE WHEN INSTALLING THE BLADE GUARD AND SPLITTER ASSEMBLY. 1. Set the blade to maximum height and the tilt to 0 ° on the bevel scale with the hand wheel. 2. 2 Lock the blade bevel lock knob. Insert the hex bolt (1) into the two washers (2) and the splitter bracket (3). (Fig. 8) 3. Install the blade guard assembly (4) into the rear of the saw table. Thread the bolt (1) into the internaNy-threaded Fig. 9 pivot rod until snug. 4. Insert screw (5) into the splitter bracket as shown. (Fig. 9) 5. 5 Using a straight edge (7), check to see if the blade guard splitter (8) is aligned with the saw blade (9). Make sure the straight edge ties between the teeth of the blade when aligning. (Fig. 10) 6. If adjustment is necessary, loosen the bolts (1, 5) and shift the splitter assembly Fig. 10 kickback pawl 8 to right or left for proper alignment. 7. When the splitter is properly aligned with the saw blade, tighten the bolts. NOTE: The blade guard and splitter must always be correctly the cut workpiece 9 aligned so that will pass on either side without binding or twisting to the side. i WARNING: Improper splitter alignment can cause "kickback" and serious injury. I ASSEMBLE THE TABLE EXTENSION Fig. 11 2 WiNG (Fig. 11, 12) NOTE: A. For ripping 10 = 14" workpieces, adjustable the rip guide has to be installed in the IN-RIP position (Fig. 11). Raise the guide to a position that just clears the table surface and secure in place using lock handles (1). B. For ripping 14=24" workpieces, the extension wing has to be installed OUT-RIP position Fig. 12 in the 2 (Fig. 12). 1. Install the locking handles (1) on the aluminum extension wing. 2. . Place the adjustable aluminum extension rip guide (2) on the Raise the fence to the desired tighten the lock handles WARNING: 3 height and (1). To avoid injury from an accidental OFF position 1 wing. and the plug is not connected start, make sure the switch is in the to the power source, before making any adjustments. ADJUSTING To adjust THE TABLE EXTENSION the table extension 1. Unlock the table extension 2. Slide the extension desired distance. wing WING (Fig. 12) position levers (3) on the two extension tube brackets. tubes in or out until the scale on the front tube is positioned Lock the table extension levers (3). at the BLADE TILTING MECHANISM The saw blade can be tilted using two different methods. Fig. 13 1 2 RAPID BLADE TILTING (Fig. 13) 1. Loosen blade bevel locking knob (2). 2. Slide the entire handwheel to desired location. 3. Tighten assembly (1) blade bevel locking knob (2). Ensure locking knob is fully tightened before attempting a cut. MICRO=ADJUSTMENT BLADE TILTING 1. Loosen blade bevel locking knob (2). 2. Push handwheet table saw base. 3. While holding 4. Tighten (1) IN to engage the handwheel handwheel IN, turn the handwheet gears with the segment to tilt the blade to the desired the blade angle can be done independently of changing ARNING:DURING BLADE ALL BEVEL LOCKING KNOB (2) MUST BE FIRMLY LOCKED CUTTING OPERATIONS. BLADE gear on the angle. lock knob to secure bevel angle. NOTE: Changing I (Fig. 13) HEIGHT ADJUSTMENT TIGHTENED AND (Fig. 13) To raise the saw blade, turn the handwheel blade, turn the handwheel CLOCKWISE. NOTE: It is not necessary the saw blade. blade height. (1) COUNTER-CLOCKWISE. To lower the to loosen blade bevel locking knob (2) when raising or lowering WARNING: TO PREVENT PERSONAL INJURY: e ALWAYS DISCONNECT THE PLUG FROM POWER SOURCE WHEN MAKING ANY ADJUSTMENTS. e ADJUSTMENTS MUST BE CORRECT OR KICKBACK COULD RESULT IN A SERIOUS INJURY AND ACCURATE CUTS CANNOT BE MADE. BLADE PARALLEL GAUGE GROOVE This adjustment TO THE MITRE Fig. 18 (Fig. 18 ) was made at the factory, "..=..J..=..L._.=,.L.;j but it should be checked and adjusted if necessary. 1. Remove the safety switch key and unplug the saw. . Remove the blade guard for this procedure, . reinstall and realign after 1 adjustment. Raise the blade to the highest position and set at the 0 ° angle (90 ° straight up). 4. Select and mark, with a felt tip marker, a blade tooth having a "right set" and rotate the blade so the marked tooth is W' above the table at the front of the saw. 5. Place the combination square base (1) into the right side mitre gauge groove (2). 6. Adjust the ruler so that it touches the front marked tooth. Lock the ruler so it holds this position 7. in the square assembly. Rotate the blade bringing the marked tooth to the rear, about W' above the table. 8. Carefully slide the combination square to the rear until the ruler touches the marked tooth. 9. If the ruler touches the marked tooth at the front and rear position indicating the same measurement, no adjustment described in next section. is needed at this time. If not perform adjustment procedure ADDITIONAL BLADE ADJUSTMENTS Fig. 19 (Fig. 19) TOOLS REQUIRED e 10 mm open-end wrench or 10 mm combination wrench e 4mmhexkey e e Framing square Medium size flat blade screwdriver I 1 J 3 ADJUSTMENT PROCEDURE 1. Turn saw switch OFF and remove plug from the power source. 2. Remove blade guard and splitter assembly, mitre gauge and rip fence. 3. Using the 10 mm hex wrench, slightly loosen the two middle blade alignment bolts (1) and two rear blade alignment rod strap rod strap bolts (2) located on the underside of the table (Fig. 19). 4. While standing at the rear of the saw, use a flat blade screwdriver rear of the blade alignment simultaneously measure rod to the LEFT or RIGHT. the distance mitre slot. When the distances and gently pry the Using the framing square, at the front and rear of the blade to an edge of a are within 1/64" or less, tighten both rear blade alignment rod strap bolts (2) while holding the rod firmly in place. NOTE: The blade alignment rod will only move slightly. 5. If alignment is not achieved by rear adjustment, loosen the two front blade alignment rod strap bolts (3). 6. While standing at the front of the saw, use a medium gently pry the front of the blade alignment measure the distance the distances size flat blade screw driver and rod to the RIGHT or LEFT. Simultaneously at the front and rear of the blade to an edge of a mitre slot. are with in 1/64" or tess, tighten both front blade alignment (3) while holding the rod firmly in place. NOTE: The blade alignment When rod strap bolts rod will only move slightly to the right. 7. Tighten both middle blade alignment are properly tightened rod strap bolts (1). NOTE: and that the distance Make sure all six bolts from the front and rear of the blade to the mitre gauge groove are within 1/64" from one another. 8. Re-install blade guard and splitter assembly outlined earlier in this manual. and adjust the alignment with the blade as 900(0°) BEVEL STOP (Fig. 20) 1. Raise the blade to maximum rotating the handwheet 2. Fig. 20 height by 1 counter-clockwise. Loosen bevel angle lock knob. 3. Tilt the blade to 900(0 °) bevel. 4. Using a square (1), verify blade is 900(0 °) to the table top. 5. If blade is not 900(0 °) to the table, loosen the adjustment screw (2). 6. Loosen bevel tock knob and square blade 2 900(0 °) to the table. 7. Once blade is at 90o(0 °) to the table top, tock bevel angle locking knob. 8. Carefully tighten adjusting screw (2) until it touches the bevel stop. DO NOT OVERTIGHTEN. 9. Double-check BEVEL POINTER to ensure blade is still aligned at 90°(0°). ADJUSTMENT When you have achieved (Fig. 21) Fig. 21 2 a 90o(0 °) angle of the blade to the table top as described in section above, the angle pointer may require adjustment. If so, follow proceeding steps: 1. Loosen pointer screw (2) and move the pointer so it is aligned with 0 ° on the bevel scale. 2. Retighten the pointer screw. 45 ° BEVEL STOP (Fig. 22) 1. Raise the blade to maximum rotating the handwheel 2. height by Fig. 22 counter-clockwise. Loosen bevel angle lock knob. 3. Tilt the blade to 45 ° angle. 4. Using a square (1), verify blade is 45 ° to 2 the table top. 5. If blade is not 45 ° to the table, loosen the adjustment 6. screw (2). Loosen bevel lock knob and square blade 45 ° to the table. 7. Once blade is at 45 ° to the table top, lock bevel angle locking knob. 8. Carefully tighten adjusting TIGHTEN. 9. Recheck to ensure screw (2) until it touches the bevel stop. blade is still aligned at 45 °. DO NOT OVER ADJUSTING THE LASER LINE (Fig. 23) I beam or view directly with optical instruments. Do not remove the warning label affixed ARNING: The laser beam is emitted when the laser line is turned on. Do not stare into to the blade guard. Avoid direct eye contact with the laser. NOTE: All the adjustments factory. for the operation of this machine Due to normal wear and use, some occasional 1. Turn on the laser line. Using a straight blade. have been completed readjustments at the may be necessary. edge or ruler, place against the right side of the 2. Check if the laser line is flush against the right side of the blade and against the straight edge/rule. 3. If not flush, loosen the two set screws (1) with the 3 mm wrench provided. do not remove them. 4. Using the 5 mm wrench the blade. NOTE: provided, Be careful not to over-rotate Loosen but adjust the laser unit (2) until the laser line is parallel to the laser unit. Do not rotate laser more than 1/8 of a turn in either direction. 5. Adjust the set screw (1) on the teft or right side to shift the laser line flush with the right side of the blade. When alignment is achieved, tighten the set screw on the other side slowly until it touches the laser to lock the laser into position. NOTE: If additional alignment is required, provided to adjust by placing them between mounting screw locations. Turn off the laser guide. you can use the thin parallel washers the splitter and the laser housing at the Fig. 23 2 WARNING: TO AVOID INJURY FROM AN ACCIDENTAL START, MAKE SURE THE SWITCH IS IN THE "OFF" POSITION, THE REMOVABLE KEY IS REMOVED AND THE PLUG IS NOT CONNECTED TO THE POWER SOURCE OUTLET. RIP FENCE ADJUSTMENT (Fig. 24) 1. The fence (1) is moved by lifting up on the locking handle (2) and sliding the fence to the desired location. Pushing down on the handle locks the fence in position. 2. Position the fence on the table and along one edge of the mitre gauge groove. 3. Fig. 24 1 3 4 Lock the fence handle. The fence should 5 be parallel with the mitre gauge groove. 4. If adjustment 2 is needed to make the fence parallel to the groove, proceed with the following adjustments: e Loosen the two bolts (3) and lift up on the handle (2). e Hold the fence bracket (4) firmly against the front of the saw table. Move the opposite end of the fence until it is parallel with the miter gauge groove. e . Push the handle down to lock, then tighten both bolts. If fence is loose when the handle is in the locked (downward) following e position, adjustment: Lift the handle (2) upward and turn the adjusting screw (5) clockwise of the rear clamp is 1/16" away from the rear of the table. NOTE: proceed with the Overtightening WARNING: the adjusting until the bottom screw will cause the fence to become Failure to properly align fence can cause "kickback" misaligned. and serious injury. NOTE: The rip fence and blade are aligned parallel to the mitre gauge groove of the table. RIP FENCE INDICATOR ADJUSTMENT (Fig. 24) 1. The rip fence indicator (6) points to the rip scale (8). The scale shows the distance between the fence and the blade. 2. Measure difference 3. the actual distance between of the rip fence to the blade with a ruler. If there is a the measurement and the indicator, Loosen the screw (7) and slide the indicator Tighten the screw and re-measure. adjust the indicator to the correct measurement (6). on the scale. ] WARNING: NEVER CONNECT THE PLUG TO THE POWER SOURCE OUTLET UNTIL ALL INSTALLATIONS AND ADJUSTMENTS ARE COMPLETED AND YOU HAVE READ AND FULLY UNDERSTOOD THE ENTIRE MANUAL. UNFOLDING THE STAND (Fig. 25) 1. Release the stand hook (1) by sliding it away from the stop screw. 2. Unfold the wider leg set (2). Pull the stand locking lever (3) downward and push down to lock in place. 3. Lift the stand up and unfold the narrower leg set (4). 4. Pull the stand locking lever downward and push down to lock in place. NOTE: Make sure the stand is locked securely. 5. Attach the leveling pad (5) to the wider leg set (2) using the screw (6). ASSEMBLING THE ROLLER WHEELS (Fig. 25) Attach the roller wheels (7) to roller wheel brackets using square neck bolts (8) and nuts (9) as shown. Do not overtighten as this will not allow the wheels to turn. Fig. 25 7 8 4 3 ATTACH TABLE SAW TO STAND (Fig. 26) 1. Place stand on tevel surface and adjust front right adjustable stand pad (1) to level the stand to the floor. 2. Ptace table saw on the top of stand aligning holes in base with holes in stand. 3. Insert four hex bolts (2) through the flat washers and holes in base and stand. 4. Tighten all four bolts. NOTE: Do not over tighten bolts holding saw to stand. This will damage the saw base. Fig. 26 2 FOLDING THE TABLE SAW/STAND 1. 2. 3. 4. (Fig. 27) Rotate the stand locking hook to the left. Lift up on the two right side stand locking levers to unlock and lift the right side of the table saw up slightly off the floor (Fig. 27). Fold up the teg set on the right side up to the base of the saw until it snaps into position with the spring clip (Fig. 27). Adjust the rip guide to the IN-RIP position (Fig. 27-1). Rest the right side of the saw onto the floor, release the two left side stand locking levers and tilt the saw on its right side. Fold the left side leg set up to the base (Fig. 27). Secure the stand legs into position by rotating the stand locking hook to the right. SETTING UP THE TABLE SAW/STAND (Fig. 27) 1. Rotate the stand locking lever to the left. Unfold the teg set and tock the stand locking levers in place by sliding the levers down the slots of the mounting brackets and pushing downwards to lock in place. 2. Rest the left side of the saw onto the floor and lift up on the right side of the stand and unfold the narrower right side teg set (Fig. 27). 3. Secure the right side legs into position by locking the stand locking levers in place as described in step 1. NOTE: e Make sure the table saw is locked in position securely has stabilized the table saw before operation. Fig. 27 FOLDING SET-UP and that the adjustable Fig. 27-1 stand pad INSTALLING THE DUST BAG (Fig. 28) WARNING! Do not use this saw to cut and/or sand metals. The hot chips or sparks may ignite sawdust or the bag material. 1. Place the dust bag around the neck of the dust chute. Pull the drawstring tight and tie. Secure with the tie clip. TABLE SAW MOUNTED Fig. 28 TO WORKBENCH (Fig. 284) 1. If the stand is not used, the table saw must be properly secured to a sturdy workbench using the four mounting holes on the base. 2. The workbench must have a hole large enough to allow for sawdust fall-through and removal. 3. Place the table saw in the centre of the Fig. 28-1 workbench tabletop and mark the location of the four 3/8" mounting holes (1) on the workbench tabletop. 4. Drill four 3/8" holes into the workbench 11" SQUARF CUTOUT tabletop. NOTE: If there is not a hole large enough for sawdust removal and fall through, proceed to step 5. If there is a hole large enough, proceed to step 7. /_ -4 2 5. Mark a centred 11" square (2) within the four mounting holes (1). 6. Cut out and remove the square. This opening will allow sawdust to fall through the saw. 7. With the table saw on the workbench tabletop, align the holes of the table saw with the drilled holes of the workbench tabletop. Fasten the table saw to the workbench using bolts and nuts. IMPORTANT: When mounting mounting bolts. the saw to the stand or workbench DO NOT overtighten NOTE: If there is any tendency for the stand or workbench to move during table saw operation, the stand or workbench must be fastened to the floor. WARNING! FAILURE TO PROVIDE THE SAWDUST FALL-THROUGH AND REMOVAL HOLE WILL CAUSE SAWDUST TO BUILD UP IN THE MOTOR WHICH MAY RESULT IN A FIRE HAZARD OR CAUSE MOTOR DAMAGE. AREA, the RAISE THE BLADE (Fig. 29) To raise or lower the blade, turn the blade elevation handwheel (1) COUNTER-CLOCKWISE. NOTE: It is not necessary to loosen blade tilting locking knob (2) when raising or lowering the saw blade. Fig. 29 2 o o TILTING THE BLADE (Fig. 29) 1. Loosen blade bevel locking knob (2). 2. Slide the entire handwheel assembly (1) to desired location. 3. Tighten blade bevel locking knob (2). Ensure locking knob is fully tightened before attempting a cut. Fig. 30 2 ON/OFF PADDLE SWITCH (Fig. 30) The ON/OFF paddle switch has a removable safety key. With the key removed from the switch, unauthorized use is minimized. O O 3 --1 1. To turn the saw ON, insert key (2) into the slot above the switch. Move the paddle switch (1) upward to the ON position. 2. To turn the saw OFF, move the paddle switch (1) downward. 3. To tock the paddle switch in the OFF position, grasp the end of the removable key and pull it out. 4. With the safety key removed, the ON/OFF switch will not operate. 5. If the key is removed while the saw is running, it can be turned OFF but cannot be restarted without inserting the removable key (1). OVERLOAD PROTECTION (Fig. 30) This saw has a reset overload relay button (3) that will restart the motor after it shuts off due to overloading or tow voltage. If the motor stops during operation, turn the ON/OFF switch to the OFF position. Allow five minutes for the motor to cool. Push the reset button (3) and turn the switch to the ON position. TO AVOID INJURY AND TO PREVENT ACCIDENTAL STARTING WHEN THE RESET BUTTON IS PUSHED, THE ON/OFF PADDLE SWITCH SHOULD BE IN THE OFF POSITION AND THE PLUG REMOVED FROM THE POWER SOURCE WHILE THE COOL DOWN TAKES PLACE. OVERHEATING MAY BE CAUSED BY AN UNDER-SIZED EXTENSION CORD, AN EXTENSION CORD TOO LONG IN LENGTH, MISALIGNED PARTS OR A DULL BLADE. INSPECT YOUR SAW FOR PROPER SET-UP BEFORE USING IT AGAIN. USING THE TABLE EXTENSION WING Fig. 31 (Fig. 31) 1. Unlock the table extension wing levers (3) on the two extension tube brackets. 2. Slide the extension 2 lul tubes in or out until the scale on the front tube is positioned at the desired distance. Lock the table extension wing levers (3). 3. To adjust fence position, loosen lock handles (1) and position auxiliary 4. Tighten lock handles (1). CAUTION! fence (2). HAVE YOU READ "GENERAL SAFETY RULES" AND "SPECIFIC SAFETY RULES FOR THE TABLE SAW" IN THIS MANUAL? IF NOT, PLEASE DO SO NOW BEFORE YOU OPERATE THIS SAW. YOUR SAFETY DEPENDS ON IT! EVERY TiME YOU USE THE TABLE SAW YOU SHOULD VERIFY THE FOLLOWING: 1. BLADE iS TIGHT. 2. BEVEL ANGLE LOCKING HANDLE iS LOCKED. 3. IF RIPPING, RIP FENCE LOCKING KNOB MUST BE TIGHT AND FENCE BE PARALLEL TO THE MITRE GAUGE GROOVE AND BLADE. 4. 5. 6. 7. IF CROSSCUTTING, MITRE GAUGE KNOB IS TIGHT. BLADE GUARD AND SPLITTER ARE iN PLACE AND WORKING PROPERLY. SAFETY GLASSES ARE BEING WORN. FAILURE TO ADHERE TO THESE SAFETY RULES CAN GREATLY iNCREASE THE CHANCES OF iNJURY. Before using the table saw, polish the tabletop with an automotive clean and make it easier to slide the workpiece. polishing MUST wax to keep it There are two basic types of table saw cuts: ripping and crosscutting, in general, ripping is cutting with the grain along the length of the workpiece. Crosscutting is cutting either across the width or across the grain of the workpiece. However, with man-made materials this distinction can be difficult to make. Therefore, cutting a piece of material to a different width is ripping and cutting across the short dimension is crosscutting. Neither ripping nor crosscutting may be done safely freehand. Ripping requires the use of the rip fence and crosscutting requires the use of the mitre gauge. Never use the rip fence and the mitre gauge at the same time during the cutting operation. WARNING: a rip fence Never use more than one rip fence or a combiration at the same time during a cutting operation. of a mitre gauge and RiPPiNG CAUTION! To prevent serious injury: e Do not allow frequent use of your table saw to cause complacency and careless mistakes. Remember that even a careless fraction of a second is enough to cause a severe injury. • Keep both hands away from the blade and the path of the blade. • The workpiece must have a straight edge against the fence and must not be warped, 1. Remove the mitre gauge and secure the rip fence to the table. 2. Adjust the blade so it is about 1/8 in. higher than the workpiece. 3. Hold the workpiece flat on the tabletop and against the rip fence. Keep the workpiece about 1" away from the front of the blade. 4. Turn the saw ON and allow the blade to come to full speed. 5. Slowly feed the workpiece into the blade by pushing forward only on the workpiece section (1) that will pass between the blade and the fence (Fig. 32). 6. Keep your thumbs off the tabletop. Always hold the workpiece when the blade is truning. Do not let go of it to reach for the push stick. When both of your thumbs touch the front edge of the table (2), finish the cut with a push stick (3). Make a push stick using the pattern on page 35 of this manual. Fig. 33 7. The push stick should always be used during ripping operations. 8. Continue pushing the workpiece with the push stick until it passes the blade guard 1 2 and clears the rear of the table. Never pull the workpiece back while the blade is turning. Turn the switch OFF and unplug the power cord. When the blade completely stops, raise the anti-kickback fingers on each side of the splitter if necessary and slide the workpiece out. . WARNING! e DO NOT TRY TO PULL THE WORKPIECE BACK WHILE THE BLADE IS STILL TURNING. TURN THE SWITCH OFF AND CAREFULLY SLIDE THE WORKPIECE OUT WHEN THE BLADE HAS COMPLETELY STOPPED. e NEVER PERFORM ANY OPERATION FREEHAND. e AVOID KICKBACK BY KEEPING BLADES SHARP, THE RIP FENCE PARALLEL TO THE SAW BLADE, AND BY KEEPING THE SPLITTER, ANTI-KICKBACK PAWLS AND GUARDS IN PLACE, ALIGNED AND FUNCTIONING. BEVEL RIPPING This operation is the same as ripping except the bevel angle is set to an angle other than 0°. CAUTION! CUT ONLY WITH THE WORKPIECE AND THE RIP FENCE ON THE RIGHT HAND SIDE OF THE BLADE. RIPPING SMALL PIECES CAUTION! AVOID THROUGH-SAW INJURY RESULTING CUTS NARROWER FROM BLADE CONTACT. NEVER MAKE THAN W' WIDE. 1. It is unsafe to rip small pieces. It is not safe to put your hands close to the blade. To ensure your safety, rip the small piece from a larger piece. 2. When a small width is to be ripped and the hand cannot be safely put between the blade and the rip fence, use one or more push sticks. Use the push sticks to hold the workpiece against the table top and fence and push the workpiece fully past the blade (Fig. 33). NOTE: A pattern for making your own push sticks is shown on page 35 of this manual. CROSSCUTTING CAUTION! e (Fig. 34) To prevent serious Do not allow familiarity mistakes. Remember injury: gained from frequent that even a careless use of your table saw to cause careless fraction of a second is enough to cause a severe injury. • . . Keep both hands away from the blade and the path of the blade. Remove the rip fence and place the mitre gauge in the left side groove. Adjust the blade (1) so it is about 1/8" higher than the workpiece . Hold the workpiece Fig. 34 3 2 (Fig. 34). 1 firmly against the mitre gauge with the path of the blade in line with the desired cut location. Keep the workpiece about 1" away from the front of the blade. Start the table saw motor and allow the blade to reach to full speed. . . 6. Keep the workpiece table. (2) flat against the face of the mitre gauge (3) and flat against the Slowly push the workpiece through Do not try to pull the workpiece and carefully slide the workpiece the saw blade's cutting arc. back while the blade is still turning. Turn the switch OFF out when the blade has completely stopped. BEVEL CROSSCUTTING (Fig. 35) Fig. 35 Always work to the right side of the btade during this type of cut. The mitre gauge (1) must be in the right-side groove (2) because the bevel angte would cause the blade guard to interfere with the cut if used on the left side 3 1 groove. 1. Adjust the blade (3) to the desired angte. Tighten the btade bevel lock knob. 2. Tighten mitre lock handle at 90 °. 3. 2 Hold workpiece firmly against the face of the mitre gauge (1) throughout the cutting operation. Fig. 36 MITRE CUTS (Fig. 36) This cutting operation is the same as crosscutting except the mitre gauge is locked at an angle other than 90 °. 1. Set the mitre gauge (3) to the desired 3 2 / angle (Fig. 36). 2. Hold the workpiece mitre gauge (3). 3. Feed the workpiece slowly into the blade (1) to prevent the workpiece from shifting. COMPOUND (2) firmly against the MITRE CROSSCUTTING (Fig. 37) This sawing operation is combining a mitre angle with a bevel angle. Always work to the right side of the blade during this type of cut. The mitre gauge (3) must be in the right side groove because the bevel angle would cause the blade guard to interefere with the cut if used on the left side groove. 1. Set the mitre gauge (3) to the desired angle. 2. Place the mitre gauge (3) in the right-side groove (2) of the table. 3. Set the blade (1) to the desired bevel angle and tighten the blade bevel lock knob. 4. Hold workpiece firmly against the face of the mitre gauge (3) throughout operation. the cutting Fig. 37 1 2 3 DADO CUTTING (Fig. 38) 1. Unplug the power cord before removing and/or installing dado blades. 2. When making dado cuts, a dado insert plate must be installed in place of the regular table insert. 3. The arbor (1) of this saw restricts the maximum width of dado cut to W' Fig. 38 i J _J II II I I 3 (Fig. 38). The flange (2) must be installed prior to reinstalling and tightening 2 jJ arbor i I'l I nut (3). 4. NOTE: Make sure the arbor nut is tight and at least one thread of the arbor sticks out past the nut. . Use only a stackabte dado set and keep the width to W' or tess. It will be necessary remove the blade guard and splitter when using the dado. CAUTION! Use caution when the dado blade is running. You have no guard to protect you. Also, adjustable or wobble dado blades can NOT be used on this machine. 6. Use the correct number of round outside blades and chippers as shown in the dado blade's instruction manual. Blade and chipper total width must not exceed W'. 7. Before starting the table saw, check to make sure the installed strike the motor, table or table saw base when in operation. CAUTION! to To avoid injury, always insert when you are finished USING A WOOD FACING replace the blade, blade guard assembly with the dado operation. ON THE RIP Fig. 39 FENCE (Fig. 39) When performing some special cutting operations, add a wood facing (1) to either side of the rip fence (2). 1. Use a smooth 3_,,thick board (1) that is as long as the rip fence. 2. Attach the wood facing to the rip fence using wood screws (3). A wood facing should be used when ripping material as thin panelling such to prevent the material from catching between fence and the table. dado assembly the bottom of the will not and table BLADE SELECTION There are many different types of blades with differing tooth configurations, and materials. Some of the more common types are shown below. CAUTION! ABRASIVE AND METAL CUTTING BLADES MUST NOT BE USED WITH THIS SAW. This saw was not made to cut metals or masonry so may result in injury. It will also void the warranty. ALL BLADES MUST: 1. BE RATED AT 5300 RPM OR HIGHER 2. HAVE A 5/8" ARBOR HOLE 3. BE NO LARGER THAN 10" IN DIAMETER Smaller diameter Combination blades may be used. However, tooth counts materials. Doing they will result in a reduced cutting depth. blades Tend to be general purpose blades Work fairly well in most applications Somewhat rough cutting Crosscut blades Designed primarily for crosscutting Somewhat smoother than combination blades Rip blades Used for ripping Very good for thick materials Very rough if used for crosscutting Plywood blades Smooth cutting in both rip and crosscut applications Good for thin wood as well as plywood Set-tooth type is more economical than hollow ground type tooth Not limited in cutting depth Planer blades Generally are hollow ground Very smooth cuts in thin material Limited depth of cut due to hollow ground construction Not recommended for rip cuts Carbide tipped blades Stay sharp much longer More expensive than all-steel blades Available in all types listed above Carbide is brittle and must not be used on any material that may contain nails, screws, etc. CAUTION: For your own safety, turn the switch OFF and remove the switch key. Remove the plug from the power source before maintaining or lubricating your saw. GENERAL MAINTENANCE e Frequently clean out all sawdust that has accumulated inside the saw base and around the motor with a vacuum. e Polish the saw table with an automotive polishing wax to keep it clean and to make it easier to slide the workpiece. e Clean the cutting blades with pitch and gum remover. e Immediately replace a worn, cut or damaged power cord. CAUTION: All electrical and mechanical repairs should be performed by a trained repair technician. Call the Toll Free Helptine at 1-886-881-7202 for the technician nearest you. Use only identical replacement parts. Any substitute parts may create a hazard. Use liquid dish washing detergent and water to clean all plastic parts. NOTE: Use of certain cleaning chemicals may damage plastic parts. Do not use the following cleaning chemicals or solvents on your table saw: gasoline, carbon tetrachloride, chlorinated solvents, ammonia and household detergents containing ammonia. BLADE RAISING AND TILTING MECHANISM After every five hours of operation, the blade raising and tilting mechanisms should be checked for looseness, binding or other abnormalities. With the table saw disconnected from the power source and removed from the stand, turn the saw upside down and alternately pull upward and downward on the motor unit. Observe any movements in the motor mounting mechanism. Looseness or play in the blade screw rod (1) should be adjusted as follows (Fig. 40). Fig. 40 1. Using a 14 mm wrench, loosen jam nut (2). 2. Adjust nut (3) until it is finger-tight against the bracket (4), then loosen the nut (3) 1/6 of a tu rn. 3. Tighten jam nut (2) with a wrench while holding nut (3) in place. Maximum allowable play in screw rod (1) is 4 mm. Place a small amount of dry lubricant such as graphite or silicone on the screw rod (1) at the thrust washer (5). Do not oil threads of screw rod. The screw rod must be kept clean and free of sawdust, gum, pitch and other contaminants for smooth operation. Wet lubricants such as oil will attract sawdust, etc. If excessive looseness is observed in any other part of the blade raising or tilting mechanisms, call the Toll Free Helptine at 1-886-881-7202 for proper adjustment procedures. LUBRICATION All motor bearings are permanently lubricated at the factory and require no additional lubrication. On all mechanical parts of your table saw where a pivot or threaded rod is present, lubricate using graphite or silicone. These dry lubricants will not hold sawdust as will oil or grease. WARNING: To avoid injury from an accidental start-up, always turn switch OFF and unplug the table saw before moving the table saw or blade, replacing the blade or making adjustments to the table saw or blade. SYMPTOM POSSIBLE Table saw will not start. 1. Table saw not plugged in 2. Fuse blown or circuit breaker 1. Plug in table saw 2. Replace fuse or reset circuit breaker tripped 3. Cord damaged 3. Have cord replaced by a qualified electrician Does not make accurate 45 ° or 90 ° 1. Positive stop not adjusted correctly rip cuts 2. Blade tilt pointer not set correctly Check blade with square and adjust positive stop 2. Check blade with square and adjust pointer to zero CAUSES Rip Fence not properly aligned 1. Rip fence not aligned with blade 2. Warped wood, edge against fence not straight 1. Splitter not aligned correctly with blade 3. Material pinches blade when ripping Material binds on splitter Table Saw makes u nsatisfactory cuts raise or tilt freely Blade does not come up to speed Table saw vibrates excessively . Align rip fence with mitre gauge slot !. Check and adjust rip fence 2. Select another piece of wood 3. 1. Check and align splitter with blade 1. Replace blade 2. Turn blade around 3. Gum or pitch on blade 3. Remove blade and clean with turpentine and coarse steel wool . Blade does not ACTION . Dull blade 2. Blade mounted backwards . Material kicks back from blade CORRECTIVE . 2. Incorrect blade for work being done Gum or pitch on table causing erratic feed Rip fence out of alignment Splitter not aligned with blade Feeding stock without rip fence Splitter not in place Dull blade 3. 4. 5. 6. Operator letting go of material before it is past saw blade . Mitre angle lock knob is loose 1. Sawdust and dirt in raising and tilting mechanisms 1. Extension cord too light or too long 2. Low house voltage 1. Saw not mounted securely to workbench 2. Bench on uneven floor 3. Damaged saw blade 4. Change blade 5. Clean table with turpentine and coarse steel wool. Apply a coat of automotive 1. 2. 3. 4. polishing wax. Align rip fence with mitre gauge slot Align splitter with blade Install and use rip fence Install and use splitter (with guard) 5. Replace blade 6. Push material all the way past saw blade before releasing work 7. Tighten knob 1. Brush or blow out loose dust and dirt 1. Replace with adequate size extension cord 2. Contact your hydro company 1. Tighten all mounting hardware 2. Reposition on flat level surface 3. Replace blade Mastercraft Canada agrees to exchange from the date of purchase, This Mastercraft workmanship defective the product or refund your money within 7 days with proof of purchase, if you are not satisfied product carries a three (3) year repair warranty and materials. At its discretion, Mastercraft against defects in Canada part(s) replaced free of charge, within the stated warranty by the original purchaser wear or breakage with proof of purchase. with this product. agrees to have any period, when returned This product is not guaranteed due to misuse and/or abuse. This product is not guaranteed if used for commercial or industrial purposes. against I I I O PUSH STICK CONSTRUCTION e This is a full-size drawing (actual size) e e Use good quality plywood or solid wood Use 1/2 in. or 3/4 in. material e Push stick MUST be thinner than the width of material being cut Drill Hole For I ! Hanging : m / z Notch To Prevent Hand From : Slipping = == # : / == =, /I I /I Here Push 1/2 in. Wood Cut Here To Push 3/4 in. Wood I I I IVIASTERCRAFT When servicing ® 10" TABLE SAW WITH LASER LINE your Mastercraft ® 10" Table Saw, use Mastercraft ® replacement parts only. Use of any other parts may cause product damage. Any and all servicing of the table saw should be performed by a qualified service technician. For the technician nearest you, call 1-866-881-7202. WARNING: ANY ATTEMPT TOOL MAY CREATE TECHNICIANS. TO REPAIR A HAZARD OR REPLACE UNLESS REPAIR ELECTRICAL PARTS ON THIS IS DONE BY QUALIFIED SERVICE Order by I.D. NUMBER t.D No Descripfion t.D No Description Size 09JK WRENCH OKEM CR. RE. PAN HD. SCREW M6"1.0-40 1 OAW8 SEGMENT GEAR OKF7 CR. RE. PAN HD. SCREW M4"0.7-12 2 OB1M WHEEL OKJ4 CAP HD. SQ.NECK BOLT M6"1,0-35 1 0B23 SADDLE OKJ5 CAP HD. SQ.NECK BOLT M6X1.0-80 1 0B24 SPRING OKMR HEX. NUT M5"0.8 T=4 2 0B27 POINTER BRACKET OKMS HEX. NUT M6"1.0 T=5 OB2C SWITCH BOX OKMV HEX. NUT M 10_1.5 T=8 OB3K INSERT OKMW HEX. NUT M 10_1.5 T=4 OB3M CUSHION OKMY HEX. NUT OB3R WRENCH OKQJ CROWN OB3W RETAINING CLIP OKRQ SERRATEDTOOTHED HEXAGON FLANGE NUT M6*l.0T=6 6 0B97 MOTOR OKRX HEXAGON M6"1.0 5 0B99 SPACER OKSW STRAIN RELIEF 1 OB9C PLUNGER HOUSING OKTA STRAIN RELIEF 2 OB9M STRAP OLSL CIRCUIT BREAKER SWITCH 1 OB9S BRACKET OQEL MOTOR 1 OB9W BRACKET OQQO CLAMP-CORD 1 OB9Z COMPRESSION SPRING 0T00 SLIDING BASE ASS'Y 2 OBA1 COMPRESSION SPRING OBA4 SPACER OBAC Size Qty D=8 H=7 2 L=209.5 BRACKET D=IO H=69 6 NUT NUT AND FLAT WASHER Ofy M8"1.25 T=6.5 M8"1.25 T=I 2.5 212M LEAD WIRE ASS'Y 2]CH CR.RE. PAN HD. SCREW & WASHER SETNUT 263N HANDLE BAR OCKY LOCK HANDLE ASS'Y 2640 BODY SHELL OJ3P HEX. WRENCH 26AC NEEDLE POINTER OJ3Q HEX WRENCH 26BN CR. RE. PAN HD. SCREW OJ4F FLAT WASHER 8X16-2.5 27QV DEFLECTOR OJ4H FLAT WASHER 10_30-0.2 2 27SX ROCKER SWITCH OJ4U FLAT WASHER 6_18-1.5 2 27XL END CAP OJ70 FLAT WASHER 1/4_3/4-7/64 1 2919 FLAT WASHER 0J72 FLAT WASHER 1/4_5/8-1/16 1 2984 LOCK KNOB 0J76 FLAT WASHER 1/4_3/4-1/16 4 2A08 WARNING OJ7F FLAT WASHER 5/16"7/8-5/64 1 2C3Q BOLT CLAMP OJ7K FLAT WASHER 3/8_29/32-5/64 1 2C90 EXTENTION WING OJ7V FLAT WASHER 5/8_1 3/8-5/64 1 2CA9 INSERT OJ8D FLAT WASHER 3/8_3/4-5/64 2 2CB9 UPPER TUBE OJ9H SPRING WASHER 1/4" 6 2CBA UPPER TUBE OJAD INTERNAL TOOTH LOCK WASHER 2 2CBB ASSIST-FENCE OJAE EXTERNAL TOOTH LOCK WASHER 2 2CBD TABLE OJAF EXTERNAL TOOTH LOCK WASHER 1 2CBE ANGLE OJCR SPRING PIN 1 2CUZ MITER GAUGE OJXL HEX. SOC. SET SCREW M10_1.5-12 1 2CV0 RIP FENCE ASS'Y OJYN HEX. SOC. COUNTERSUNK HD. SCREW M6_1.0-25 6 2CV1 BLADE GUARD OKOX HEX. HD. SCREW AND WASHER M6_1.0-16 1 2DE6 INSTRUCTIONS MANUAL OKOZ HEX. HD. SCREW AND WASHER M8_1.25-16 4 2DKP POWER CABLE ASS'Y OK16 HEX. HD. SCREW AND WASHER M8_1.25-16 1 2DNM LABEL 0K25 HEX.SOCKET HD.CAP M5_0.8-20 1 2DNN TRADE-MARK OK3G CR.RE. PAN HD. SCREW & WASHER M5_0.8-12 1 2DNS SCALE OKSS CR. RE. COUNT M6_1.0-55 4 2DNT SCALE 0K85 CR. RE.COUNT HD. TAPPING SCREW M4X0.7-6 8 2DNW WARNING 0K91 CR. RE. TRUSSHD. TAPPING SCREW M4_16-12 4 2DNY CAUTION LABEL OKA4 CR.RE. PAN HD. TAPPING SCREW M4_16-16 2 2DNZ CAUTION LABEL OKAP CR.RE. PAN HD. TAPPING SCREW M5_0.8-10 1 2DPS BLADE OKCX CR. RE. PAN HD PLAIN WASHER TAPPING M5_0.8-10 2 2DV4 CR.RE. PAN HD. SCREW & WASHER 2 OKDP CR. RE. PAN HD. SCREW M5_0.8-30 2 2DVB HEIGHT REGULATING 1 OKDR CR. RE. PAN HD. SCREW M5_0.8-10 1 2ED4 ARBOR COLLAR D=IO H=8.5 SCREWS HD. SCREW SCREW M5"0.8-10 M6"1.0-25 2 @10"17-2 1 1 LABEL 1 2 ROD ASS'Y ASS'Y LABEL LABEL BOLT ASS'Y 1 MASTERCRAFT ® 10" TABLE SAW WITH LASER LINE / < OJAF 2!2M _OKAP @2CBD \ OB3R \ \ OJ3P < 2640 2DNM 0J3Q OB3M 2 0J72 _919 OB1M 263N 2DVB OK9_ < < 27SX 21CH 0KQJ OBAC 2DPS 0QEL MASTERCRAFT ®10" TABLE SAW WITH LASER LINE MOTOR I.D. NO OHV8 OHVU OHX9 OJAE OJX3 OK3A OK5S OKTH OQEH OQEJ Description BALL BEARING BALL BEARING NEEDLE BEARING Size EXTERNAL TOOTH LOCK WASHER HEX. SOC. SETSCREW CR.RE. PAN HD. SCREW & WASHER CR. RE. COUNT HD. SCREW STRAIN RELIEF FIELD ASS'Y ARMATURE ASS'Y cp4 M5"0.8-8 M5"0.8-30 M6"1.0-55 120V 60HZ 38L Qty 1 1 1 4 2 4 4 1 1 1 I.D. NO 0QEK 0QM2 0QQT 0QR0 0R1Q 0R1S 110A 2DE1 2DEZ Description MOTOR NAMEPLATE BRUSH HOLDER ASS'Y BRUSH ASS'Y BRUSH COVER MOTOR HOUSING BEARING BUSHING CR.-RE.PAN HD.TAPPING BRACKET CUTTER SHAFT ASS'Y 0QEI 110A2 / i I I \ ( 0K5S_ X 0JAE. \ \ 2 \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \\ / 2DEZ 0HX9 SCREW & WASHER Qfy 1 2 2 2 1 1 2 1 1 MASTERCRAFT ® 10" TABLE SAW WITH LASER LINE STAND I,D. No Description Size I.D. No Description Size OJ4D FLAT WASHER _p5"10-1 Qfy 2 28BX CROSS RECESSED PAN HD PLAIN WASHERTAPPING SCREW M5"0.8-10 2 OJ4E FLAT WASHER _p6"13-1 4 28HN HEX. HD. BOLT M12* 1.75-60 2 OJ8D FLAT WASHER 3/8"3/4-5/64 4 2C6H BRACKET 1 OJAZ WAVE 2 2C6K BRACKET 1 OJPU HEX. HD. BOLT M8"1.25-20 4 2C6L FOLLOWER PLATE 1 OK7D CR. RE. ROUND WASHER HD. SCREW M6"1.0-10 2 2C6M CLAMP 4 OK7M CR. RE. ROUND WASHER HD. SCREW M6"1.0-18 1 2C6N LEVELING PAD 1 0K85 CR. RE.COUNT M4XO.7-6 4 2C6P LEVELING PAD 1 OKBF CR. RE. PAN HD. TAPPING M6XI4-45 3 2C6Q HANDLE 1 OKDR CR. RE. PAN HD. SCREW M5"0.8-10 1 2C6R UPPER TUBE 2 OKKU CR. RE. PAN HD. ROUND NECK SCREW M5"08-10 1 2C6T DUST COLLECTOR OKMR HEX. NUT M5"0.8 T=4 2 2CK1 LEVELING PAD 2 OKMS HEX. NUT M6"1.0 T=5 1 2CR8 ROLLING WHEEL 2 OKQW LOCK NUT M5"0.8 T=5 1 2CRF HOOK 1 OKQX NUT M6* 1.0 T=6 4 2CRG LABEL 1 OKQY LOCK NUT M8* 1.25 T=8 4 2CTZ LOCK KNOB 1 OKR0 NUT M12"1.75 2 2CUG BAG-DUST 27RQ CAP HD. SQ.NECK M8"1.25-40 4 2CV8 HARDWARE 27RR CR. RE. TRUSS HD. SCREW M6"1.0-46 4 2DNR CAUTION WASHER HD. TAPPING SCREW SCREW BOLT 2CUG T=I 2 Qfy HANDLE ASS'Y 1 1 BAG ASS'Y 1 LABEL 1 0KKU OKQW 2DNR 0K854 OJ4E4 0J4£ I / I I OKQY_ 0KMR_ 2c6q OKMS 2C6P 27RR 4
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