Tradesman 55 6883 2 User Manual TABLE SAW Manuals And Guides L0904520

TRADESMAN Saw Table Manual L0904520 TRADESMAN Saw Table Owner's Manual, TRADESMAN Saw Table installation guides

User Manual: Tradesman 55-6883-2 55-6883-2 TRADESMAN TABLE SAW - Manuals and Guides View the owners manual for your TRADESMAN TABLE SAW #5568832. Home:Tool Parts:Tradesman Parts:Tradesman TABLE SAW Manual

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10" TABLE SAW WiTH LASER LiNE
55=6883=2

instruction Manual

SECTION

PAGE

I.

Technical

data .....................................................................................

2

II.

General

safety rules ............................................................................

3

III.

Specific safety rules for the table saw .................................................

5

IV.

Electrical

..........................................................................

7

V.

Know your table saw ...........................................................................

9

VI.

Assembly

and adjustments

10

VII.

Operation

............................................................................................

VIII.

Maintenance

information

IX.

Troubleshooting

X.

Warranty

XI.

Replacement

.......................................................................................
guide ........................................................................

............................................................................................
parts ..............................................................................

10" TABLE SAW WITH LASER

LINE

MOTOR:
TABLE

.................................................................

13 A, 120 V, 60 Hz, 5000 RPM (No load speed)
EXTENSION:

EXTENSION

YES

FENCE CAPACITY:

BLADE SIZE:

24" Right
10"

MAXIMUM

DEPTH

OF CUT AT 90°:

3"

MAXIMUM

DEPTH

OF CUT AT 45°:

2 W'

MAXIMUM

WIDTH

OF DADO:

W'

DADO TYPE:

Stackabte

only (MAX. 1/2" width)

25
32
33
34
36

Safety is a combination of common sense, staying alert and knowing how your table saw
works.
WARNING: TO AVOID MISTAKES THAT COULD CAUSE SERIOUS INJURY, DO
NOT PLUG IN THE TABLE SAW UNTIL THE ENTIRE INSTRUCTION MANUAL HAS
HAVE BEEN READ AND FULLY UNDERSTOOD.
1. READ and become familiar with this entire instruction manual. LEARN the tool's
applications, limitations and possible hazards.
2. AVOID DANGEROUS CONDITIONS. DO NOT use power tools in wet or damp areas or
expose them to rain. Keep work areas well-tit.
3. DO NOT use power tools in the presence of flammable liquids or gas.
4. ALWAYS keep your work area clean, uncluttered and well-tit. DO NOT work on floor
surfaces that are slippery with sawdust or wax.
5. KEEP BYSTANDERS AT A SAFE DISTANCE FROM the work area, especially when
the toot is operating. NEVER allow children near the toot.
6. DO NOT FORCE THE TOOL to do a job for which it was not designed.
7. DRESS FOR SAFETY. DO NOT wear loose clothing, gloves, neckties or jewellery
(rings, watches,) when operating the toot. They can get caught and draw you into
moving parts. ALWAYS wear non-slip footwear and tie back long hair.
8. WEAR A FACE MASK OR DUST MASK. Toot operation produces dust.
9. ALWAYS remove the power cord plug from the electrical source when making
adjustments, changing parts, cleaning or performing maintenance on the toot.
10. KEEP GUARDS IN PLACE AND IN WORKING ORDER.
11.AVOID ACCIDENTAL START-UPS. Make sure the power switch is in the OFF position
before plugging in the power cord.
12. REMOVE ADJUSTING TOOLS. ALWAYS MAKE SURE all tools are removed from the
table saw before turning it on.
SAVE THESE SAFETY INSTRUCTIONS

13. NEVER LEAVE POWER

SWITCH

ON WHILE

UNATTENDED.

Turn the power

switch to OFF. DO NOT leave the toot until it has come to a complete
14. NEVER STAND
accidentally

ON THE TOOL. Serious

hit. DO NOT store anything

15. DO NOT OVERREACH.
rubber-soled

footwear.

above or near the tool.

Keep the floor clear of oil, scrap and other debris.

FOR DAMAGED

ALWAYS keep tools clean and in good working
and changing accessories.

PARTS. Check moving parts for alignment,

breakage,

improper

operation.

Any part that is damaged

mounting

18. MAKE THE WORKSHOP
ALWAYS

injury could result if the tool tips or is

Keep proper footing and balance at alt times. Wear oil-resistant

16. MAINTAIN TOOLS PROPERLY.
Follow instructions for lubricating
17. CHECK

stop.

or any other condition

jamming,

that may affect the tool's

should be properly

CHILDPROOF.

order.

repaired

Use padlocks,

or replaced

master switches

before use.

and

remove starter keys.

19. DO NOT operate

the tool if you are under the influence

of drugs, alcohol or medication

that could affect your ability to use the toot properly.
20. WHEN SERVICING

USE ONLY IDENTICAL

21. DO NOT ALLOW OTHERS

REPLACEMENT

TO USE OR OPERATE

HAVE READ AND FULLY UNDERSTOOD

PARTS.

THIS TABLE

THIS INSTRUCTION

SAW UNTIL THEY
MANUAL.

WARNING: DUST GENERATED
FROM CERTAIN MATERIALS CAN BE
HAZARDOUS
TO YOUR HEALTH. ALWAYS OPERATE THE TABLE SAW IN A
WELL-VENTILATED
DUST COLLECTION

_

PR0?'t###_

_jfh

_

AREA AND PROVIDE FOR PROPER
SYSTEMS WHENEVER
POSSIBLE.

DUST REMOVAL.

USE

ALWAYS WEAR EYE PROTECTION.
A table saw can throw foreign objects into your eyes which could
CAUSE permanent eye damage.
ALWAYS wear safety goggles (not glasses). Ordinary eyeglasses
have only impact-resistant
lenses...they
are NOT safety goggles.

SAVE THESE SAFETY

INSTRUCTIONS

BEFORE USING THE TABLE SAW WiTH LASER LiNE
WARNING:

DO NOT OPERATE

ASSEMBLED

AND INSTALLED

YOUR TABLE
ACCORDING

]

SAW UNTIL IT IS COMPLETELY
TO THE INSTRUCTIONS

1. ALWAYS USE THE SAW BLADE GUARD, splitter and anti-kickback
pawls for every
operation for which they can be used, including through-sawing.
Through-sawing
operations are those in which the blade cuts completely through the workpiece when
ripping or cross-cutting.
2. ALWAYS
3.

HOLD WORK FIRMLY

against the mitre gauge or rip fence.

USE A PUSH STICK when required, especially when ripping narrow stock. Refer to
ripping applications in the instruction manual where the push stick is covered in detail. A
pattern for making your own push stick is included.

4. NEVER PERFORM ANY OPERATION
"FREE HAND"= this means using only your
hands to support or guide the workpiece.
Always use either the rip fence or the
mitre gauge to position and guide the workpiece.
WARNING:

FREE HAND CUTTING

FINGER/HAND

IS THE MAJOR CAUSE

OF KICK=BACK

&

AMPUTATIONS.

5.

NEVER STAND or have any part of your body in line with the path of the saw blade.
Keep your hands out of the saw blade path.

6.

NEVER REACH

7.

REMOVE

8.

DO NOT USE a moulding

9.

FEED WORK

behind or over the table saw for any reason.

the rip fence when cross cutting.
head with this saw.

iNTO THE BLADE against the direction

of rotation only.

10. NEVER use the rip fence as a cut-off gauge when cross-cutting.
11. NEVER ATTEMPT TO FREE A STALLED SAW BLADE without first turning the table
saw OFF and unplugging the table saw. Immediately, turn the power switch OFF to
prevent motor damage.
12. PROVIDE ADEQUATE
wide workpieces.

SUPPORT

to the rear and the sides of the work table for long or

SAVE THESE SAFETY

INSTRUCTIONS

13.AVOID KICKBACKS (work thrown back towards you) by keeping the blade sharp, the
rip fence parallel to the saw blade and by keeping the splitter, anti-kickback pawls and
guards in place, aligned and functioning. Do not release workpiece before it has passed
beyond the saw blade's cutting arc. Do not rip pieces that are twisted, warped or that do
not have a straight edge to guide it along the rip fence.
14.AVOID AWKWARD OPERATIONS and hand positions where a sudden slip could cause
your hand to move into the saw blade.
15.NEVER USE SOLVENTS to clean plastic parts. Solvents could possibly dissolve or
otherwise damage plastic parts. Only a soft damp cloth should be used to clean plastic
parts.
16.MOUNT your table saw on a work bench or stand before performing any cutting
operations. Refer to ASSEMBLY instructions.
17. NEVER CUT METALS or materials which may make hazardous dust.
18.ALWAYS USE IN WELL VENTILATED AREA. Remove sawdust frequently. Clean out
sawdust from the interior of the saw to prevent a potential fire hazard.
19. NEVER LEAVE THE SAW running unattended. Do not leave the work area until the saw
comes to a complete stop.
20. For proper operation follow the instructions in this Instruction Manual (Page 23).
Failure to provide sawdust fall-through and removal hole will cause sawdust to build up
in the motor area resulting in a fire hazard and potential motor damage.

SAVE THESE SAFETY iNSTRUCTiONS

GROUNDING

iNSTRUCTiONS

IN THE EVENT OF A MALFUNCTION
OR BREAKDOWN,
grounding provides a path
of least resistance for electric current and reduces the risk of electric shock. This toot is
equipped

with an electric cord that has an equipment

plug. The plug MUST be plugged
grounded

in accordance

DO NOT MODIFY
installed

into a matching

conductor

and a grounding

outlet that is properly installed

and

with ALL local codes and ordinances.

THE PLUG PROVIDED.

If it will not fit the outlet, have the proper outlet

by an electrician.

IMPROPER

CONNECTION

of the equipment

grounding

shock. The conductor

with the green insulation

equipment

grounding

conductor.

necessary,

DO NOT connect

CHECK

grounding

with a qualified

the grounding

electrician

instructions,

grounding

or service

personnel

can result in electric

yellow stripes)

is the

of the electric cord or plug is
conductor

to a live terminal.

if you do not completely

understand

or if you are not sure if the toot is properly grounded.

USE ONLY EXTENSION
3-pronged

(with or without

If repair or replacement

the equipment

conductor

Fig. A

CORDS that have

plugs. Only plug into 3-pronged

that accept the tool's plug as shown
Repair or replace damaged

outlets

in Fig. A.

or worn cords

immediately.

i

2

1) 3-prong plug 2) Properly grounded outlet
3) Grounding prong

CAUTION:

IN ALL CASES,

IS PROPERLY
ELECTRICIAN

MAKE CERTAIN

THE RECEPTACLE

IN QUESTION

GROUNDED.
IF YOU ARE NOT SURE IT IS, HAVE A CERTIFIED
CHECK THE RECEPTACLE.

SAVE THESE SAFETY

INSTRUCTIONS

GUIDELINES FOR USING EXTENSION CORDS

I

ARNING:
THIS
TABLELOCATIONS.
SAW IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO
RAIN
OR USE
IN DAMP

Make sure the extension cord is in good condition. When using an extension cord, be sure
to use one heavy enough to carry the current your product will draw. An undersized cord
will cause a drop in line voltage

resulting

in loss of power and overheating.

shows the correct size to be used according
in doubt, use the next heavier
MINIMUM

to cord length and nameplate

gauge. The smaller the gauge number,
GAUGE

FOR EXTENSION

(when using
Ampere Rating
More Than
Not More Than
0
6
6
10
10
12

Make sure your extension
damaged

extension

your extension
Use a separate

25'
18'
18'
16'

ampere

(AWG)

120 V only)
Total length of cord in feet
50'
100'
16'
16'
16'
14'
16'
14'

by a qualified

cords from sharp objects, excessive

rating. If

the heavier the cord.

cord is properly wired and in good condition.

cord or have it repaired

electrical

CORDS

The table below

150'
14'
12'
12'

Always

replace a

person before using it. Protect

heat and damp or wet areas.

circuit for your tools. This circuit must not be tess than a #12 wire

with a 20 A time tag fuse or a #14 wire with a 15 A time lag fuse. Before connecting
motor to the power line, make sure the switch is in the OFF position
is rated the same as the current stamped

on the motor nameplate.

the

and the electric current
Running

at a lower

voltage will damage the motor.

I

ARNING: THIS
MUST BE
GROUNDED
OPERATOR
FROMTOOL
ELECTRIC
SHOCK.

SAVE THESE SAFETY

WHILE

IN USE TO PROTECT

iNSTRUCTiONS

THE

Laser line

Blade guard
Table insert

Mitre gauge

Cam-locking rip fence
Side table extension

Telescoping
extension wing

Bevel angle pointer and
Overload reset switch

Blade bevel locking knob

ON/OFF paddle switch
with safety key

Roller wheels

Blade elevation handwheel
Stand handle
Stand leg locking lever

Fold and roll stand

Dust bag

Splitter

_

Blade

_.1

Mitre gauge storage

Splitter bracket

Rip fence storage

Mounting holes

UNPACKING
1. Carefully

remove

2.

Separate

the parts.

3.

Lay out all the parts and check
Examine

the table saw from the carton.
them against

the parts listed below.

all parts carefully.

WARNING:
IF ANY PART IS MISSING OR DAMAGED, DO NOT PLUG IN THE
TABLE SAW UNTIL YOU HAVE REPLACED THE MISSING OR DAMAGED PARTS.
CALL THE TOLL FREE HELPLINE

AT 1-866-881-7202

FOR MORE

INFORMATION.

¢p-'7

Blade guard
mounting bolt,
whashers and
mounting screw

Blade guard and
splitter with laser

P

®®

Table saw assembly

Nuts

screw

Roller wheels
Square neck
mounting

qq
Blade
wrenches

Hex key

0

Blade

bolts

Leveling pad

Nut

Blade elevation
handwheel

Washer

Dust bag

Miter gauge
Lock handles
Table extension
fence

Batteries
Rip fence

iNSTALLiNG

BATTERIES

FOR THE LASER

LiNE (Fig. 1)

1. Lift the blade guard (1) up. Remove the locking screw to open the cover of the battery
box (2) with a (_ #0 screwdriver.
2.

Install two "AAA" batteries

into the battery box.

3. Close the cover (2) and replace the locking screw and tighten securely.
4. Turn on the switch (3) to see the laser cutting guide.
THE LASER

LINE

Your tool is equipped

with a Hawkeye TMLaser Line, a battery powered

The laser line will enable you to anticipate

the saw blade's

laser cutting guide.

path on the workpiece

to be cut

before you begin.
WARNING:

The laser beam is emitted when the laser line is turned on. Do not stare

into the beam or view directly with optical instruments.

Do not remove the warning

label

affixed to the blade guard. Avoid direct eye contact with the laser beam.
NOTE
e

A laser beam is not a toy and should not be used by children.
can lead to irreparable

eye damage.

e

Any adjustments

e

When using the laser line, do not point the laser beam towards
surfaces.

e

to increase

the laser power are forbidden.

Even a laser beam of low intensity

The laser tine includes

people and/or reflecting

may cause eye damage.

look directly into the laser beam.
If the Laser Line will not be used for more than three months,
avoid damage from possible

e

Misuse of this laser line

Therefore,

remove the batteries

do not
to

leakage.

no user-serviceable

components.

Never open the housing

in an

attempt to repair.
e

Repairs should only be carried out by a service

CAUTION.

LASER

centre or an authorized

RADIATION.

Do not stare into beam or view directly with optical instruments.
Maximum output: < 5 mW Wavelength: 650 nm
Complies with 21 CFR 1040.10 and 1040.11 class IliA Laser Product.
Fig. 1

2
3

service agent.

Keeping Work Areas Clean
e Accumulated sawdust and wood chips can pose a safety hazard.
e Pick up and dispose of accumulated sawdust and debris before each cutting operation.

WARNING: ALWAYS KEEP YOUR WORK AREA CLEAN, UNCLUTTERED
WELL-LIT. DO NOT WORK ON FLOOR SURFACES THAT ARE SLIPPERY
ACCUMULATED

ASSEMBLE
TILTING

SAWDUST,

BLADE

RAISING

HANDWHEEL

DEBRIS

AND
FROM

OR WAX.

AND

Fig. 2
2

(Fig. 2)

1. Attach blade raising and tilting hand
wheel (1) to the height-regulating
bolt (2). Make sure the slot (3) in the

!

hand wheel hub is engaged with the
roll pin (4) in the height-regulating
bolt.
2.

Fasten hand wheel to height-regulating
bolt with flat washer

3

4

(5) and dome

nut (6).
CAM=LOCKING

RIP FENCE (Fig. 3)

1. Thread the rip fence locking handle (2)
into the threaded

Fig. 3
4

hole (3) of the fence

and lock in place by tightening

the nut

(1) against the fence head.
2.

Lift upward on rip fence locking

5

handle (2) so the rear holding clamp (4)
is fully extended.
3.

Place the rip fence on the saw
table (5), engaging

the rear fence clamp

first then lowering the front end onto the
table.
4.

Push down on the rip fence locking
handle (2) to lock.

3
1

WARNING: TO AVOID INJURY FROM AN ACCIDENTAL START, MAKE SURE THE
POWER SWITCH IS IN THE "OFF" POSITION, THE REMOVABLE SAFETY KEY IS
REMOVED AND THE PLUG IS NOT CONNECTED TO THE POWER SOURCE.
TO AVOID SERIOUS INJURY, THE REAR OF THE TABLE INSERT MUST BE FLUSH
TO THE TABLE DURING ALL SAWING OPERATIONS. A RUBBER ADJUSTING
SPACER IS PROVIDED UNDER THE REAR OF THE INSERT FOR THIS PURPOSE.

INSTALL BLADE TO ARBOR (Fig. 5, 6 & 7)
1. Remove the table insert (1) by removing the
two screws (2 & 3) that hold it in place
(Fig. 5).
NOTE: Be careful not to lose the rubber
washer that is on the back screw (3),
beneath the insert.
2. Raise saw blade arbor (4) to its maximum
height by turning the blade
raising handwheet counter-clockwise.
Remove the arbor nut (5) and outer
flange (6) from the saw arbor.
3. Place the saw blade on the arbor, making
sure the teeth of the blade point DOWN
toward the front of the table.
4. Place the flange (6) and arbor nut (5) on the
arbor and hand-tighten the nut, making sure
the saw blade is firmly seated against the
inner flange (7) (Fig. 6).
NOTE: Make sure large, flat surfaces of
flange and nut face iNWARD, toward the
saw blade.
5. Place the open-end blade wrench (8) on the
flat of the saw arbor to prevent the arbor from
turning while tightening. Using the box-end
blade wrench (9) tighten the arbor nut by
turning it clockwise (Fig. 7).
6. Replace table insert with two screws (2 & 3)
and adjust the rear screw so that the rear of
the insert is flush to the table.

I

Fig. 5
m

:_-

Fig. 6

4

7

3

----

'1

e-m

2

6

5

Fig. 7

MAKE
SEATEDSURE
AND THE
THATSAW
THEBLADE,
ARBOR ARBOR
NUT ISFLANGE
TIGHT. AND NUT ARE PROPERLY

WARNING: TO AVOID INJURY FROM AN ACCIDENTAL START, MAKE SURE THE
SWITCH IS IN THE "OFF" POSITION AND THE PLUG IS NOT CONNECTED TO THE
POWER SOURCE OUTLET.
ASSEMBLE BLADE GUARD

Fig. 8

4

(Fig. 8, 9 & 10)
MAKE SURE THE SAW IS
DISCONNECTED
FROM THE POWER
SOURCE WHEN INSTALLING THE BLADE
GUARD AND SPLITTER ASSEMBLY.
1. Set the blade to maximum height and the
tilt to 0 ° on the bevel scale with the hand
wheel.
2.

2

Lock the blade bevel lock knob.

Insert the hex bolt (1) into the two

washers (2) and the splitter bracket (3).
(Fig. 8)
3. Install the blade guard assembly (4) into
the rear of the saw table. Thread the bolt
(1) into the internaNy-threaded

Fig. 9

pivot rod

until snug.
4. Insert screw (5) into the splitter bracket
as shown. (Fig. 9)
5.

5

Using a straight edge (7), check to see if
the blade guard splitter (8) is aligned with
the saw blade (9). Make sure the straight
edge ties between the teeth of the blade
when aligning. (Fig. 10)

6.

If adjustment is necessary, loosen the
bolts (1, 5) and shift the splitter assembly

Fig. 10
kickback pawl

8

to right or left for proper alignment.
7. When the splitter is properly aligned with
the saw blade, tighten the bolts.
NOTE:

The blade guard and splitter

must always

be correctly

the cut workpiece

9

aligned so that

will pass on either side

without binding or twisting to the side.

i

WARNING:

Improper

splitter alignment

can cause "kickback"

and serious injury.

I

ASSEMBLE

THE TABLE

EXTENSION

Fig. 11

2

WiNG (Fig. 11, 12)
NOTE:
A. For ripping 10 = 14" workpieces,
adjustable

the

rip guide has to be installed

in

the IN-RIP position (Fig. 11). Raise the
guide to a position that just clears the
table surface

and secure in place using

lock handles (1).
B. For ripping 14=24"

workpieces,

the

extension

wing has to be installed

OUT-RIP

position

Fig. 12

in the

2

(Fig. 12).

1. Install the locking handles (1) on the
aluminum extension wing.
2.

.

Place the adjustable
aluminum extension

rip guide (2) on the

Raise the fence to the desired
tighten the lock handles

WARNING:

3

height and

(1).

To avoid injury from an accidental

OFF position

1

wing.

and the plug is not connected

start, make sure the switch is in the

to the power source,

before making any

adjustments.
ADJUSTING
To adjust

THE TABLE

EXTENSION

the table extension

1. Unlock the table extension
2. Slide the extension
desired

distance.

wing

WING (Fig. 12)

position

levers (3) on the two extension

tube brackets.

tubes in or out until the scale on the front tube is positioned
Lock the table extension

levers (3).

at the

BLADE TILTING MECHANISM
The saw blade can be tilted using two
different methods.

Fig. 13
1

2

RAPID BLADE TILTING (Fig. 13)
1. Loosen blade bevel locking knob (2).
2. Slide the entire handwheel
to desired location.
3. Tighten

assembly

(1)

blade bevel locking knob (2).

Ensure locking knob is fully tightened
before attempting

a cut.

MICRO=ADJUSTMENT
BLADE TILTING
1. Loosen blade bevel locking knob (2).
2.

Push handwheet
table saw base.

3. While holding
4. Tighten

(1) IN to engage the handwheel

handwheel

IN, turn the handwheet

gears with the segment

to tilt the blade to the desired

the blade angle can be done independently

of changing

ARNING:DURING
BLADE ALL
BEVEL
LOCKING
KNOB (2) MUST BE FIRMLY
LOCKED
CUTTING
OPERATIONS.

BLADE

gear on the
angle.

lock knob to secure bevel angle.

NOTE: Changing

I

(Fig. 13)

HEIGHT

ADJUSTMENT

TIGHTENED

AND

(Fig. 13)

To raise the saw blade, turn the handwheel
blade, turn the handwheel CLOCKWISE.
NOTE: It is not necessary
the saw blade.

blade height.

(1) COUNTER-CLOCKWISE.

To lower the

to loosen blade bevel locking knob (2) when raising or lowering

WARNING: TO PREVENT PERSONAL INJURY:
e ALWAYS DISCONNECT THE PLUG FROM POWER SOURCE WHEN MAKING
ANY ADJUSTMENTS.
e ADJUSTMENTS MUST BE CORRECT OR KICKBACK COULD RESULT IN A
SERIOUS INJURY AND ACCURATE CUTS CANNOT BE MADE.
BLADE PARALLEL
GAUGE

GROOVE

This adjustment

TO THE MITRE

Fig. 18

(Fig. 18 )

was made at the factory,
"..=..J..=..L._.=,.L.;j

but it should be checked

and adjusted

if

necessary.
1. Remove the safety switch key and
unplug the saw.
.

Remove the blade guard for this
procedure,

.

reinstall and realign after

1

adjustment.
Raise the blade to the highest position
and set at the 0 ° angle (90 ° straight

up).
4. Select and mark, with a felt tip marker, a blade tooth having a "right set" and rotate the
blade so the marked tooth is W' above the table at the front of the saw.
5.

Place the combination

square

base (1) into the right side mitre gauge groove

(2).

6. Adjust the ruler so that it touches the front marked tooth. Lock the ruler so it holds this
position
7.

in the square assembly.

Rotate the blade bringing the marked tooth to the rear, about W' above the table.

8. Carefully slide the combination square to the rear until the ruler touches the marked tooth.
9. If the ruler touches the marked tooth at the front and rear position indicating the same
measurement,
no adjustment
described in next section.

is needed at this time. If not perform adjustment

procedure

ADDITIONAL

BLADE

ADJUSTMENTS

Fig. 19

(Fig. 19)
TOOLS REQUIRED
e

10 mm open-end wrench or 10 mm
combination wrench

e

4mmhexkey

e
e

Framing square
Medium size flat blade screwdriver

I
1 J
3

ADJUSTMENT

PROCEDURE

1. Turn saw switch OFF and remove plug from the power source.
2. Remove blade guard and splitter assembly, mitre gauge and rip fence.
3.

Using the 10 mm hex wrench, slightly loosen the two middle blade alignment
bolts (1) and two rear blade alignment

rod strap

rod strap bolts (2) located on the underside

of the

table (Fig. 19).
4. While standing

at the rear of the saw, use a flat blade screwdriver

rear of the blade alignment
simultaneously

measure

rod to the LEFT or RIGHT.

the distance

mitre slot. When the distances

and gently pry the

Using the framing

square,

at the front and rear of the blade to an edge of a

are within 1/64" or less, tighten both rear blade alignment

rod strap bolts (2) while holding the rod firmly in place. NOTE: The blade alignment

rod

will only move slightly.
5.

If alignment

is not achieved

by rear adjustment,

loosen the two front blade alignment

rod

strap bolts (3).
6. While standing

at the front of the saw, use a medium

gently pry the front of the blade alignment
measure

the distance

the distances

size flat blade screw driver and

rod to the RIGHT or LEFT. Simultaneously

at the front and rear of the blade to an edge of a mitre slot.

are with in 1/64" or tess, tighten both front blade alignment

(3) while holding the rod firmly in place. NOTE: The blade alignment

When

rod strap bolts

rod will only move

slightly to the right.
7. Tighten

both middle blade alignment

are properly tightened

rod strap bolts (1). NOTE:

and that the distance

Make sure all six bolts

from the front and rear of the blade to the

mitre gauge groove are within 1/64" from one another.
8.

Re-install blade guard and splitter assembly
outlined earlier in this manual.

and adjust the alignment

with the blade as

900(0°) BEVEL STOP (Fig. 20)
1. Raise the blade to maximum
rotating the handwheet
2.

Fig. 20
height by

1

counter-clockwise.

Loosen bevel angle lock knob.

3. Tilt the blade to 900(0 °) bevel.
4.

Using a square (1), verify blade is 900(0 °)
to the table top.

5.

If blade is not 900(0 °) to the table, loosen
the adjustment screw (2).

6.

Loosen bevel tock knob and square blade

2

900(0 °) to the table.
7. Once blade is at 90o(0 °) to the table top, tock bevel angle locking knob.
8. Carefully tighten adjusting screw (2) until it touches the bevel stop. DO NOT OVERTIGHTEN.
9.

Double-check

BEVEL

POINTER

to ensure blade is still aligned at 90°(0°).
ADJUSTMENT

When you have achieved

(Fig. 21)

Fig. 21
2

a 90o(0 °) angle

of the blade to the table top as described

in

section above, the angle pointer may require
adjustment.

If so, follow proceeding

steps:

1. Loosen pointer screw (2) and move the
pointer so it is aligned with 0 ° on the bevel
scale.
2.

Retighten

the pointer screw.

45 ° BEVEL STOP (Fig. 22)
1. Raise the blade to maximum
rotating the handwheel
2.

height by

Fig. 22

counter-clockwise.

Loosen bevel angle lock knob.

3. Tilt the blade to 45 ° angle.
4.

Using a square (1), verify blade is 45 ° to

2

the table top.
5.

If blade is not 45 ° to the table, loosen the
adjustment

6.

screw (2).

Loosen bevel lock knob and square blade
45 ° to the table.

7. Once blade is at 45 ° to the table top, lock bevel angle locking knob.
8. Carefully tighten adjusting
TIGHTEN.
9.

Recheck

to ensure

screw (2) until it touches the bevel stop.

blade is still aligned at 45 °.

DO NOT OVER

ADJUSTING THE LASER LINE (Fig. 23)

I

beam or view directly with optical instruments. Do not remove the warning label affixed
ARNING: The laser beam is emitted when the laser line is turned on. Do not stare into
to the blade guard. Avoid direct eye contact with the laser.

NOTE: All the adjustments
factory.

for the operation

of this machine

Due to normal wear and use, some occasional

1. Turn on the laser line. Using a straight
blade.

have been completed

readjustments

at the

may be necessary.

edge or ruler, place against the right side of the

2. Check if the laser line is flush against the right side of the blade and against the straight
edge/rule.
3.

If not flush, loosen the two set screws (1) with the 3 mm wrench provided.
do not remove them.

4.

Using the 5 mm wrench
the blade.
NOTE:

provided,

Be careful not to over-rotate

Loosen

but

adjust the laser unit (2) until the laser line is parallel to
the laser unit. Do not rotate laser more than 1/8 of

a turn in either direction.
5. Adjust the set screw (1) on the teft or right side to shift the laser line flush with the right
side of the blade. When alignment

is achieved,

tighten the set screw on the other side

slowly until it touches the laser to lock the laser into position.
NOTE:

If additional

alignment

is required,

provided to adjust by placing them between
mounting screw locations.

Turn off the laser guide.

you can use the thin parallel washers
the splitter and the laser housing at the

Fig. 23

2

WARNING: TO AVOID INJURY FROM AN ACCIDENTAL START, MAKE SURE THE
SWITCH IS IN THE "OFF" POSITION, THE REMOVABLE KEY IS REMOVED AND
THE PLUG IS NOT CONNECTED TO THE POWER SOURCE OUTLET.
RIP FENCE ADJUSTMENT (Fig. 24)
1. The fence (1) is moved by lifting up on the
locking handle (2) and sliding the fence to
the desired location. Pushing down on the
handle locks the fence in position.
2. Position the fence on the table and along
one edge of the mitre gauge groove.
3.

Fig. 24
1
3
4

Lock the fence handle. The fence should

5

be parallel with the mitre gauge groove.
4.

If adjustment

2

is needed to make the fence

parallel to the groove,

proceed with the following

adjustments:

e

Loosen the two bolts (3) and lift up on the handle (2).

e

Hold the fence bracket

(4) firmly against the front of the saw table. Move the opposite

end of the fence until it is parallel with the miter gauge groove.
e
.

Push the handle down to lock, then tighten both bolts.

If fence is loose when the handle is in the locked (downward)
following
e

position,

adjustment:

Lift the handle (2) upward and turn the adjusting screw (5) clockwise
of the rear clamp is 1/16" away from the rear of the table.

NOTE:

proceed with the

Overtightening

WARNING:

the adjusting

until the bottom

screw will cause the fence to become

Failure to properly align fence can cause "kickback"

misaligned.

and serious injury.

NOTE: The rip fence and blade are aligned parallel to the mitre gauge groove of the table.
RIP FENCE

INDICATOR

ADJUSTMENT

(Fig. 24)

1. The rip fence indicator (6) points to the rip scale (8). The scale shows the distance
between the fence and the blade.
2.

Measure
difference

3.

the actual distance
between

of the rip fence to the blade with a ruler. If there is a

the measurement

and the indicator,

Loosen the screw (7) and slide the indicator
Tighten the screw and re-measure.

adjust the indicator

to the correct measurement

(6).

on the scale.

]

WARNING: NEVER CONNECT THE PLUG TO THE POWER SOURCE OUTLET UNTIL
ALL INSTALLATIONS AND ADJUSTMENTS ARE COMPLETED AND YOU HAVE
READ AND FULLY UNDERSTOOD THE ENTIRE MANUAL.

UNFOLDING THE STAND (Fig. 25)
1. Release the stand hook (1) by sliding it away from the stop screw.
2. Unfold the wider leg set (2). Pull the stand locking lever (3) downward and push down to
lock in place.
3. Lift the stand up and unfold the narrower leg set (4).
4. Pull the stand locking lever downward and push down to lock in place.
NOTE: Make sure the stand is locked securely.
5. Attach the leveling pad (5) to the wider leg set (2) using the screw (6).
ASSEMBLING THE ROLLER WHEELS (Fig. 25)
Attach the roller wheels (7) to roller wheel brackets using square neck bolts (8) and nuts (9)
as shown. Do not overtighten as this will not allow the wheels to turn.
Fig. 25

7

8

4
3

ATTACH TABLE SAW TO STAND (Fig. 26)
1. Place stand on tevel surface and adjust
front right adjustable stand pad (1) to level
the stand to the floor.
2. Ptace table saw on the top of stand aligning
holes in base with holes in stand.
3. Insert four hex bolts (2) through the flat
washers and holes in base and stand.
4. Tighten all four bolts. NOTE: Do not over
tighten bolts holding saw to stand. This will
damage the saw base.

Fig. 26

2

FOLDING THE TABLE SAW/STAND
1.

2.
3.
4.

(Fig. 27)
Rotate the stand locking hook to the left. Lift up on the two right side stand locking levers
to unlock and lift the right side of the table saw up slightly off the floor (Fig. 27). Fold up
the teg set on the right side up to the base of the saw until it snaps into position with the
spring clip (Fig. 27).
Adjust the rip guide to the IN-RIP position (Fig. 27-1).
Rest the right side of the saw onto the floor, release the two left side stand locking levers
and tilt the saw on its right side. Fold the left side leg set up to the base (Fig. 27).
Secure the stand legs into position by rotating the stand locking hook to the right.

SETTING UP THE TABLE SAW/STAND
(Fig. 27)
1. Rotate the stand locking lever to the left. Unfold the teg set and tock the stand locking
levers in place by sliding the levers down the slots of the mounting brackets and pushing
downwards to lock in place.
2. Rest the left side of the saw onto the floor and lift up on the right side of the stand and
unfold the narrower right side teg set (Fig. 27).
3. Secure the right side legs into position by locking the stand locking levers in place as
described in step 1.
NOTE:
e Make sure the table saw is locked in position securely
has stabilized the table saw before operation.
Fig. 27

FOLDING

SET-UP

and that the adjustable

Fig. 27-1

stand pad

INSTALLING THE DUST BAG (Fig. 28)
WARNING!
Do not use this saw to cut and/or sand metals. The hot chips or sparks
may ignite sawdust or the bag material.
1. Place the dust bag around the neck of the
dust chute. Pull the drawstring tight and tie.
Secure with the tie clip.
TABLE

SAW MOUNTED

Fig. 28

TO WORKBENCH

(Fig. 284)
1. If the stand is not used, the table saw must
be properly secured to a sturdy workbench
using the four mounting holes on the base.
2. The workbench must have a hole large
enough to allow for sawdust fall-through
and removal.
3. Place the table saw in the centre of the

Fig. 28-1

workbench tabletop and mark the location
of the four 3/8" mounting holes (1) on the
workbench tabletop.
4. Drill four 3/8" holes into the workbench

11"
SQUARF
CUTOUT

tabletop.
NOTE: If there is not a hole large enough
for sawdust removal and fall through,
proceed to step 5. If there is a hole large
enough, proceed to step 7.

/_

-4
2

5. Mark a centred 11" square (2) within the four mounting holes (1).
6. Cut out and remove the square. This opening will allow sawdust to fall through

the saw.

7. With the table saw on the workbench tabletop, align the holes of the table saw with the
drilled holes of the workbench tabletop. Fasten the table saw to the workbench using
bolts and nuts.
IMPORTANT:
When mounting
mounting bolts.

the saw to the stand or workbench

DO NOT overtighten

NOTE: If there is any tendency for the stand or workbench to move during table saw
operation, the stand or workbench must be fastened to the floor.

WARNING!

FAILURE

TO PROVIDE

THE SAWDUST

FALL-THROUGH

AND

REMOVAL HOLE WILL CAUSE SAWDUST TO BUILD UP IN THE MOTOR
WHICH MAY RESULT IN A FIRE HAZARD OR CAUSE MOTOR DAMAGE.

AREA,

the

RAISE THE BLADE (Fig. 29)
To raise or lower the blade, turn the blade
elevation handwheel (1)
COUNTER-CLOCKWISE.
NOTE: It is not necessary to loosen blade
tilting locking knob (2) when raising or
lowering the saw blade.

Fig. 29

2

o

o

TILTING THE BLADE (Fig. 29)
1. Loosen blade bevel locking knob (2).
2. Slide the entire handwheel assembly (1)
to desired location.
3. Tighten blade bevel locking knob (2).
Ensure locking knob is fully tightened
before attempting a cut.

Fig. 30
2

ON/OFF PADDLE SWITCH (Fig. 30)
The ON/OFF paddle switch has a removable
safety key. With the key removed from the
switch,

unauthorized

use is minimized.

O

O

3

--1

1. To turn the saw ON, insert key (2) into the
slot above the switch. Move the paddle
switch (1) upward to the ON position.

2. To turn the saw OFF, move the paddle switch (1) downward.
3. To tock the paddle switch in the OFF position, grasp the end of the removable key and
pull it out.
4. With the safety key removed, the ON/OFF switch will not operate.
5. If the key is removed while the saw is running, it can be turned OFF but cannot be
restarted without inserting the removable key (1).
OVERLOAD
PROTECTION
(Fig. 30)
This saw has a reset overload relay button (3) that will restart the motor after it shuts off
due to overloading or tow voltage. If the motor stops during operation, turn the ON/OFF
switch to the OFF position. Allow five minutes for the motor to cool. Push the reset
button (3) and turn the switch to the ON position.
TO AVOID INJURY AND TO PREVENT ACCIDENTAL
STARTING WHEN THE
RESET BUTTON IS PUSHED, THE ON/OFF PADDLE SWITCH SHOULD BE IN THE
OFF POSITION AND THE PLUG REMOVED FROM THE POWER SOURCE WHILE
THE COOL DOWN TAKES PLACE. OVERHEATING
MAY BE CAUSED BY AN
UNDER-SIZED
EXTENSION CORD, AN EXTENSION CORD TOO LONG IN LENGTH,
MISALIGNED
PARTS OR A DULL BLADE. INSPECT YOUR SAW FOR PROPER
SET-UP BEFORE USING IT AGAIN.

USING THE TABLE EXTENSION WING

Fig. 31

(Fig. 31)
1. Unlock the table extension wing levers (3)
on the two extension tube brackets.
2. Slide the extension

2

lul

tubes in or out until

the scale on the front tube is positioned
at the desired distance. Lock the table
extension

wing levers (3).

3. To adjust fence position,

loosen lock

handles (1) and position auxiliary
4. Tighten lock handles (1).
CAUTION!

fence (2).

HAVE YOU READ "GENERAL

SAFETY

RULES"

AND "SPECIFIC

SAFETY

RULES FOR THE TABLE SAW" IN THIS MANUAL? IF NOT, PLEASE DO SO NOW
BEFORE YOU OPERATE THIS SAW. YOUR SAFETY DEPENDS ON IT!
EVERY TiME YOU USE THE TABLE SAW YOU SHOULD VERIFY THE FOLLOWING:
1. BLADE iS TIGHT.
2. BEVEL ANGLE LOCKING HANDLE iS LOCKED.
3.

IF RIPPING, RIP FENCE LOCKING KNOB MUST BE TIGHT AND FENCE
BE PARALLEL TO THE MITRE GAUGE GROOVE AND BLADE.

4.
5.
6.
7.

IF CROSSCUTTING,
MITRE GAUGE KNOB IS TIGHT.
BLADE GUARD AND SPLITTER ARE iN PLACE AND WORKING PROPERLY.
SAFETY GLASSES ARE BEING WORN.
FAILURE TO ADHERE TO THESE SAFETY RULES CAN GREATLY iNCREASE
THE CHANCES OF iNJURY.

Before using the table saw, polish the tabletop with an automotive
clean and make it easier to slide the workpiece.

polishing

MUST

wax to keep it

There are two basic types of table saw cuts: ripping and crosscutting,
in general, ripping
is cutting with the grain along the length of the workpiece. Crosscutting is cutting either
across the width or across the grain of the workpiece. However, with man-made materials
this distinction can be difficult to make. Therefore, cutting a piece of material to a different
width is ripping and cutting across the short dimension is crosscutting. Neither ripping nor
crosscutting may be done safely freehand. Ripping requires the use of the rip fence and
crosscutting requires the use of the mitre gauge. Never use the rip fence and the mitre
gauge at the same time during the cutting operation.
WARNING:
a rip fence

Never use more than one rip fence or a combiration
at the same time during a cutting operation.

of a mitre gauge

and

RiPPiNG
CAUTION! To prevent serious injury:
e Do not allow frequent use of your table saw to cause complacency
and careless
mistakes. Remember that even a careless fraction of a second is enough to cause a
severe injury.
• Keep both hands away from the blade and the path of the blade.
• The workpiece must have a straight edge against the fence and must not be warped,
1. Remove the mitre gauge and secure the rip fence to the table.
2. Adjust the blade so it is about 1/8 in. higher than the workpiece.
3. Hold the workpiece flat on the tabletop and against the rip fence. Keep the workpiece
about 1" away from the front of the blade.
4. Turn the saw ON and allow the blade to
come to full speed.
5. Slowly feed the workpiece into the blade
by pushing forward only on the workpiece
section (1) that will pass between the
blade and the fence (Fig. 32).
6. Keep your thumbs off the tabletop. Always
hold the workpiece when the blade is
truning. Do not let go of it to reach for the
push stick. When both of your thumbs
touch the front edge of the table (2), finish
the cut with a push stick (3). Make a push
stick using the pattern on page 35 of this
manual.

Fig. 33

7. The push stick should always be used
during ripping operations.
8. Continue pushing the workpiece with the
push stick until it passes the blade guard
1
2
and clears the rear of the table.
Never pull the workpiece back while the blade is turning. Turn the switch OFF and
unplug the power cord. When the blade completely stops, raise the anti-kickback
fingers
on each side of the splitter if necessary and slide the workpiece out.
.

WARNING!
e DO NOT TRY TO PULL THE WORKPIECE
BACK WHILE THE BLADE IS STILL
TURNING. TURN THE SWITCH OFF AND CAREFULLY
SLIDE THE
WORKPIECE
OUT WHEN THE BLADE HAS COMPLETELY
STOPPED.
e NEVER PERFORM ANY OPERATION
FREEHAND.
e AVOID KICKBACK BY KEEPING BLADES SHARP, THE RIP FENCE PARALLEL
TO THE SAW BLADE, AND BY KEEPING THE SPLITTER,
ANTI-KICKBACK
PAWLS AND GUARDS IN PLACE, ALIGNED AND
FUNCTIONING.

BEVEL RIPPING
This operation is the same as ripping except the bevel angle is set to an angle other
than 0°.
CAUTION! CUT ONLY WITH THE WORKPIECE AND THE RIP FENCE ON THE
RIGHT HAND SIDE OF THE BLADE.
RIPPING SMALL PIECES
CAUTION!

AVOID

THROUGH-SAW

INJURY RESULTING
CUTS NARROWER

FROM BLADE CONTACT.

NEVER MAKE

THAN W' WIDE.

1. It is unsafe to rip small pieces. It is not safe to put your hands close to the blade. To
ensure your safety, rip the small piece from a larger piece.
2. When a small width is to be ripped and the hand cannot be safely put between the
blade and the rip fence, use one or more push sticks. Use the push sticks to hold the
workpiece

against the table top and fence and push the workpiece

fully past the blade

(Fig. 33).
NOTE: A pattern for making your own push sticks is shown on page 35 of this manual.
CROSSCUTTING
CAUTION!
e

(Fig. 34)

To prevent serious

Do not allow familiarity
mistakes.

Remember

injury:

gained from frequent
that even a careless

use of your table saw to cause careless
fraction

of a second

is enough

to cause a

severe injury.
•
.

.

Keep both hands away from the blade and the path of the blade.
Remove the rip fence and place the mitre
gauge in the left side groove.
Adjust the blade (1) so it is about 1/8"
higher than the workpiece

.

Hold the workpiece

Fig. 34
3

2

(Fig. 34).

1

firmly against the

mitre gauge with the path of the blade in
line with the desired cut location.

Keep

the workpiece about 1" away from the front
of the blade. Start the table saw motor and
allow the blade to reach to full speed.
.

.

6.

Keep the workpiece
table.

(2) flat against the face of the mitre gauge (3) and flat against the

Slowly push the workpiece

through

Do not try to pull the workpiece
and carefully

slide the workpiece

the saw blade's cutting arc.

back while the blade is still turning. Turn the switch OFF
out when the blade has completely

stopped.

BEVEL CROSSCUTTING (Fig. 35)

Fig. 35

Always work to the right side of the btade
during this type of cut. The mitre gauge (1)
must be in the right-side groove (2) because
the bevel angte would cause the blade guard
to interfere with the cut if used on the left side

3

1

groove.
1. Adjust the blade (3) to the desired angte.
Tighten the btade bevel lock knob.
2. Tighten mitre lock handle at 90 °.
3.

2

Hold workpiece firmly against the face of
the mitre gauge (1) throughout the cutting
operation.
Fig. 36

MITRE CUTS (Fig. 36)
This cutting operation is the same as
crosscutting except the mitre gauge is
locked at an angle other than 90 °.
1. Set the mitre gauge (3) to the desired

3

2

/
angle

(Fig. 36).
2.

Hold the workpiece
mitre gauge (3).

3.

Feed the workpiece slowly into the blade
(1) to prevent the workpiece from shifting.

COMPOUND

(2) firmly against the

MITRE CROSSCUTTING

(Fig. 37)

This sawing operation is combining a mitre
angle with a bevel angle. Always work to the
right side of the blade during this type of cut.
The mitre gauge (3) must be in the right side
groove because the bevel angle would cause
the blade guard to interefere with the cut if
used on the left side groove.
1. Set the mitre gauge (3) to the desired
angle.
2.

Place the mitre gauge (3) in the right-side
groove (2) of the table.

3. Set the blade (1) to the desired

bevel angle

and tighten the blade bevel lock knob.
4. Hold workpiece firmly against the face of
the mitre gauge (3) throughout
operation.

the cutting

Fig. 37
1

2

3

DADO CUTTING (Fig. 38)
1. Unplug the power cord before removing
and/or installing dado blades.
2. When making dado cuts, a dado insert plate
must be installed in place of the regular table
insert.
3. The arbor (1) of this saw restricts the
maximum width of dado cut to W'

Fig. 38

i

J
_J

II
II
I

I

3

(Fig. 38). The flange (2) must be installed
prior to reinstalling

and tightening

2

jJ

arbor

i I'l I

nut (3).
4. NOTE:

Make sure the arbor nut is tight and

at least one thread of the arbor sticks out past the nut.
.

Use only a stackabte dado set and keep the width to W' or tess. It will be necessary
remove the blade guard and splitter when using the dado.
CAUTION!

Use caution when the dado blade is running. You have no guard to protect

you. Also, adjustable

or wobble

dado blades can NOT be used on this machine.

6.

Use the correct number of round outside blades and chippers as shown in the dado
blade's instruction manual. Blade and chipper total width must not exceed W'.

7.

Before starting the table saw, check to make sure the installed
strike the motor, table or table saw base when in operation.
CAUTION!

to

To avoid injury, always

insert when you are finished
USING A WOOD

FACING

replace the blade, blade guard assembly

with the dado operation.

ON THE RIP

Fig. 39

FENCE (Fig. 39)
When performing some special cutting
operations, add a wood facing (1) to either side
of the rip fence (2).
1. Use a smooth 3_,,thick board (1) that is as
long as the rip fence.
2. Attach the wood facing to the rip fence
using wood screws (3). A wood facing
should be used when ripping material
as thin panelling

such

to prevent the material

from catching between
fence and the table.

dado assembly

the bottom of the

will not

and table

BLADE

SELECTION

There are many different types of blades with differing tooth configurations,
and materials. Some of the more common types are shown below.
CAUTION!

ABRASIVE

AND METAL CUTTING

BLADES

MUST NOT BE USED

WITH THIS SAW. This saw was not made to cut metals or masonry
so may result in injury. It will also void the warranty.
ALL BLADES MUST:
1. BE RATED AT 5300 RPM OR HIGHER
2. HAVE A 5/8" ARBOR HOLE
3. BE NO LARGER THAN 10" IN DIAMETER
Smaller

diameter

Combination

blades may be used. However,

tooth counts

materials.

Doing

they will result in a reduced cutting depth.

blades

Tend to be general purpose blades
Work fairly well in most applications
Somewhat rough cutting
Crosscut

blades

Designed primarily for crosscutting
Somewhat smoother than combination

blades

Rip blades
Used for ripping
Very good for thick materials
Very rough if used for crosscutting
Plywood blades
Smooth cutting in both rip and crosscut applications
Good for thin wood as well as plywood
Set-tooth type is more economical than hollow ground type tooth
Not limited in cutting depth
Planer

blades

Generally are hollow ground
Very smooth cuts in thin material
Limited depth of cut due to hollow ground construction
Not recommended
for rip cuts
Carbide tipped blades
Stay sharp much longer
More expensive than all-steel blades
Available in all types listed above
Carbide is brittle and must not be used on any material

that may contain nails, screws,

etc.

CAUTION: For your own safety, turn the switch OFF and remove the switch key.
Remove the plug from the power source before maintaining or lubricating your saw.
GENERAL MAINTENANCE
e Frequently clean out all sawdust that has accumulated inside the saw base and around
the motor with a vacuum.
e Polish the saw table with an automotive polishing wax to keep it clean and to make it
easier to slide the workpiece.
e Clean the cutting blades with pitch and gum remover.
e Immediately replace a worn, cut or damaged power cord.
CAUTION: All electrical and mechanical repairs should be performed by a trained
repair technician. Call the Toll Free Helptine at 1-886-881-7202
for the technician
nearest you. Use only identical replacement parts. Any substitute parts may create a
hazard.
Use liquid dish washing detergent and water to clean all plastic parts. NOTE: Use of certain
cleaning chemicals may damage plastic parts.
Do not use the following cleaning chemicals or solvents on your table saw: gasoline,
carbon tetrachloride,
chlorinated solvents, ammonia and household detergents containing
ammonia.
BLADE RAISING AND TILTING MECHANISM
After every five hours of operation, the blade
raising and tilting mechanisms should be
checked for looseness, binding or other
abnormalities.
With the table saw disconnected
from the power source and removed from
the stand, turn the saw upside down and
alternately pull upward and downward on the
motor unit. Observe any movements in the
motor mounting mechanism. Looseness or
play in the blade screw rod (1) should be
adjusted as follows (Fig. 40).

Fig. 40

1. Using a 14 mm wrench, loosen jam nut (2).
2. Adjust nut (3) until it is finger-tight against the bracket (4), then loosen the nut (3) 1/6 of
a tu rn.
3. Tighten jam nut (2) with a wrench while holding nut (3) in place. Maximum allowable
play in screw rod (1) is 4 mm.
Place a small amount of dry lubricant such as graphite or silicone on the screw rod (1)
at the thrust washer (5). Do not oil threads of screw rod. The screw rod must be kept
clean and free of sawdust, gum, pitch and other contaminants
for smooth operation. Wet
lubricants such as oil will attract sawdust, etc.
If excessive looseness is observed in any other part of the blade raising or tilting
mechanisms,
call the Toll Free Helptine at 1-886-881-7202
for proper adjustment
procedures.
LUBRICATION
All motor bearings are permanently lubricated at the factory and require no additional
lubrication. On all mechanical parts of your table saw where a pivot or threaded rod is
present, lubricate using graphite or silicone. These dry lubricants will not hold sawdust as
will oil or grease.

WARNING: To avoid injury from an accidental start-up, always turn switch OFF and
unplug the table saw before moving the table saw or blade, replacing the blade or
making adjustments to the table saw or blade.
SYMPTOM

POSSIBLE

Table saw will not
start.

1. Table saw not plugged in
2. Fuse blown or circuit breaker

1. Plug in table saw
2. Replace fuse or reset circuit breaker

tripped
3. Cord damaged

3. Have cord replaced by a qualified
electrician

Does not make
accurate 45 ° or 90 °

1. Positive stop not adjusted correctly

rip cuts

2. Blade tilt pointer not set correctly

Check blade with square and adjust
positive stop
2. Check blade with square and adjust pointer
to zero

CAUSES

Rip Fence not properly aligned
1. Rip fence not aligned with blade
2. Warped wood, edge against fence
not straight
1. Splitter not aligned correctly with
blade
3.

Material pinches
blade when ripping
Material binds on
splitter
Table Saw makes
u nsatisfactory cuts

raise or tilt freely
Blade does not
come up to speed
Table saw vibrates
excessively

.

Align rip fence with mitre gauge slot
!. Check and adjust rip fence
2. Select another piece of wood
3.

1. Check and align splitter with blade
1. Replace blade
2. Turn blade around

3. Gum or pitch on blade

3. Remove blade and clean with turpentine
and coarse steel wool

.

Blade does not

ACTION

. Dull blade
2. Blade mounted backwards

.

Material kicks back
from blade

CORRECTIVE

.

2.

Incorrect blade for work being
done
Gum or pitch on table causing
erratic feed
Rip fence out of alignment
Splitter not aligned with blade
Feeding stock without rip fence
Splitter not in place
Dull blade

3.
4.
5.
6. Operator letting go of material
before it is past saw blade
. Mitre angle lock knob is loose
1. Sawdust and dirt in raising and
tilting mechanisms
1. Extension cord too light or too long
2. Low house voltage
1. Saw not mounted securely to
workbench
2. Bench on uneven floor
3. Damaged saw blade

4. Change blade
5. Clean table with turpentine and coarse
steel wool. Apply a coat of automotive
1.
2.
3.
4.

polishing wax.
Align rip fence with mitre gauge slot
Align splitter with blade
Install and use rip fence
Install and use splitter (with guard)

5. Replace blade
6. Push material all the way past saw blade
before releasing work
7. Tighten knob
1. Brush or blow out loose dust and dirt
1. Replace with adequate size extension cord
2. Contact your hydro company
1. Tighten all mounting hardware
2. Reposition on flat level surface
3. Replace blade

Mastercraft

Canada

agrees to exchange

from the date of purchase,
This Mastercraft
workmanship
defective

the product or refund your money within 7 days

with proof of purchase,

if you are not satisfied

product carries a three (3) year repair warranty

and materials.

At its discretion,

Mastercraft

against defects in

Canada

part(s) replaced free of charge, within the stated warranty

by the original purchaser
wear or breakage

with proof of purchase.

with this product.

agrees to have any
period, when returned

This product is not guaranteed

due to misuse and/or abuse.

This product is not guaranteed

if used for commercial

or industrial

purposes.

against

I I I
O

PUSH STICK CONSTRUCTION
e

This is a full-size

drawing (actual size)

e
e

Use good quality plywood or solid wood
Use 1/2 in. or 3/4 in. material

e

Push stick MUST be thinner than the
width of material

being cut

Drill Hole For

I

!

Hanging

:

m

/

z
Notch To Prevent
Hand From

:

Slipping

=

==

#

:

/

==

=,

/I

I

/I

Here
Push 1/2 in.
Wood
Cut Here To Push
3/4 in. Wood

I

I

I

IVIASTERCRAFT
When servicing

® 10" TABLE

SAW WITH LASER

LINE

your Mastercraft ® 10" Table Saw, use Mastercraft ® replacement

parts only.

Use of any other parts may cause product damage. Any and all servicing of the table saw
should be performed by a qualified service technician. For the technician nearest you, call
1-866-881-7202.
WARNING:

ANY ATTEMPT

TOOL MAY CREATE
TECHNICIANS.

TO REPAIR

A HAZARD

OR REPLACE

UNLESS

REPAIR

ELECTRICAL

PARTS ON THIS

IS DONE BY QUALIFIED

SERVICE

Order by I.D. NUMBER
t.D No

Descripfion

t.D No

Description

Size

09JK

WRENCH

OKEM

CR. RE. PAN HD. SCREW

M6"1.0-40

1

OAW8

SEGMENT GEAR

OKF7

CR. RE. PAN HD. SCREW

M4"0.7-12

2

OB1M

WHEEL

OKJ4

CAP HD. SQ.NECK

BOLT

M6"1,0-35

1

0B23

SADDLE

OKJ5

CAP HD. SQ.NECK

BOLT

M6X1.0-80

1

0B24

SPRING

OKMR

HEX. NUT

M5"0.8

T=4

2

0B27

POINTER BRACKET

OKMS

HEX. NUT

M6"1.0

T=5

OB2C

SWITCH BOX

OKMV

HEX. NUT

M 10_1.5 T=8

OB3K

INSERT

OKMW

HEX. NUT

M 10_1.5 T=4

OB3M

CUSHION

OKMY

HEX. NUT

OB3R

WRENCH

OKQJ

CROWN

OB3W

RETAINING CLIP

OKRQ

SERRATEDTOOTHED HEXAGON FLANGE NUT

M6*l.0T=6

6

0B97

MOTOR

OKRX

HEXAGON

M6"1.0

5

0B99

SPACER

OKSW

STRAIN RELIEF

1

OB9C

PLUNGER HOUSING

OKTA

STRAIN RELIEF

2

OB9M

STRAP

OLSL

CIRCUIT BREAKER SWITCH

1

OB9S

BRACKET

OQEL

MOTOR

1

OB9W

BRACKET

OQQO

CLAMP-CORD

1

OB9Z

COMPRESSION

SPRING

0T00

SLIDING BASE ASS'Y

2

OBA1

COMPRESSION

SPRING

OBA4

SPACER

OBAC

Size

Qty

D=8 H=7

2
L=209.5
BRACKET
D=IO H=69
6

NUT
NUT AND FLAT WASHER

Ofy

M8"1.25

T=6.5

M8"1.25

T=I 2.5

212M

LEAD WIRE ASS'Y

2]CH

CR.RE. PAN HD. SCREW & WASHER

SETNUT

263N

HANDLE BAR

OCKY

LOCK HANDLE ASS'Y

2640

BODY SHELL

OJ3P

HEX. WRENCH

26AC

NEEDLE POINTER

OJ3Q

HEX WRENCH

26BN

CR. RE. PAN HD. SCREW

OJ4F

FLAT WASHER

8X16-2.5

27QV

DEFLECTOR

OJ4H

FLAT WASHER

10_30-0.2

2

27SX

ROCKER SWITCH

OJ4U

FLAT WASHER

6_18-1.5

2

27XL

END CAP

OJ70

FLAT WASHER

1/4_3/4-7/64

1

2919

FLAT WASHER

0J72

FLAT WASHER

1/4_5/8-1/16

1

2984

LOCK KNOB

0J76

FLAT WASHER

1/4_3/4-1/16

4

2A08

WARNING

OJ7F

FLAT WASHER

5/16"7/8-5/64

1

2C3Q

BOLT CLAMP

OJ7K

FLAT WASHER

3/8_29/32-5/64

1

2C90

EXTENTION WING

OJ7V

FLAT WASHER

5/8_1 3/8-5/64

1

2CA9

INSERT

OJ8D

FLAT WASHER

3/8_3/4-5/64

2

2CB9

UPPER TUBE

OJ9H

SPRING WASHER

1/4"

6

2CBA

UPPER TUBE

OJAD

INTERNAL TOOTH LOCK WASHER

2

2CBB

ASSIST-FENCE

OJAE

EXTERNAL TOOTH LOCK WASHER

2

2CBD

TABLE

OJAF

EXTERNAL TOOTH LOCK WASHER

1

2CBE

ANGLE

OJCR

SPRING PIN

1

2CUZ

MITER GAUGE

OJXL

HEX. SOC. SET SCREW

M10_1.5-12

1

2CV0

RIP FENCE ASS'Y

OJYN

HEX. SOC. COUNTERSUNK HD. SCREW

M6_1.0-25

6

2CV1

BLADE GUARD

OKOX

HEX. HD. SCREW AND WASHER

M6_1.0-16

1

2DE6

INSTRUCTIONS MANUAL

OKOZ

HEX. HD. SCREW AND WASHER

M8_1.25-16

4

2DKP

POWER CABLE ASS'Y

OK16

HEX. HD. SCREW AND WASHER

M8_1.25-16

1

2DNM

LABEL

0K25

HEX.SOCKET HD.CAP

M5_0.8-20

1

2DNN

TRADE-MARK

OK3G

CR.RE. PAN HD. SCREW & WASHER

M5_0.8-12

1

2DNS

SCALE

OKSS

CR. RE. COUNT

M6_1.0-55

4

2DNT

SCALE

0K85

CR. RE.COUNT HD. TAPPING SCREW

M4X0.7-6

8

2DNW

WARNING

0K91

CR. RE. TRUSSHD. TAPPING SCREW

M4_16-12

4

2DNY

CAUTION

LABEL

OKA4

CR.RE. PAN HD. TAPPING

SCREW

M4_16-16

2

2DNZ

CAUTION

LABEL

OKAP

CR.RE. PAN HD. TAPPING

SCREW

M5_0.8-10

1

2DPS

BLADE

OKCX

CR. RE. PAN HD PLAIN WASHER TAPPING

M5_0.8-10

2

2DV4

CR.RE. PAN HD. SCREW & WASHER

2

OKDP

CR. RE. PAN HD. SCREW

M5_0.8-30

2

2DVB

HEIGHT REGULATING

1

OKDR

CR. RE. PAN HD. SCREW

M5_0.8-10

1

2ED4

ARBOR COLLAR

D=IO H=8.5

SCREWS

HD. SCREW

SCREW

M5"0.8-10

M6"1.0-25

2
@10"17-2

1
1

LABEL

1
2

ROD
ASS'Y
ASS'Y

LABEL

LABEL

BOLT ASS'Y

1

MASTERCRAFT

® 10" TABLE

SAW WITH LASER

LINE

/

<

OJAF

2!2M
_OKAP

@2CBD

\

OB3R

\
\
OJ3P

<

2640

2DNM
0J3Q

OB3M 2
0J72

_919
OB1M
263N

2DVB
OK9_

<

<

27SX
21CH

0KQJ
OBAC

2DPS

0QEL

MASTERCRAFT

®10" TABLE

SAW WITH LASER

LINE

MOTOR
I.D. NO
OHV8
OHVU
OHX9
OJAE
OJX3
OK3A
OK5S
OKTH
OQEH
OQEJ

Description
BALL BEARING
BALL BEARING
NEEDLE BEARING

Size

EXTERNAL TOOTH LOCK WASHER
HEX. SOC. SETSCREW
CR.RE. PAN HD. SCREW & WASHER
CR. RE. COUNT HD. SCREW
STRAIN RELIEF
FIELD ASS'Y
ARMATURE ASS'Y

cp4
M5"0.8-8
M5"0.8-30
M6"1.0-55

120V 60HZ 38L

Qty
1
1
1
4
2
4
4
1
1
1

I.D. NO
0QEK
0QM2
0QQT
0QR0
0R1Q
0R1S
110A
2DE1
2DEZ

Description
MOTOR NAMEPLATE
BRUSH HOLDER ASS'Y
BRUSH ASS'Y
BRUSH COVER
MOTOR HOUSING
BEARING BUSHING
CR.-RE.PAN HD.TAPPING
BRACKET
CUTTER SHAFT ASS'Y

0QEI

110A2

/

i

I
I

\
( 0K5S_

X
0JAE.

\
\

2

\
\
\
\
\
\
\
\
\

\

\
\

\

\

\

\

\\
/

2DEZ

0HX9

SCREW & WASHER

Qfy
1
2
2
2
1
1
2
1
1

MASTERCRAFT

® 10" TABLE

SAW WITH LASER

LINE

STAND
I,D. No

Description

Size

I.D. No

Description

Size

OJ4D

FLAT WASHER

_p5"10-1

Qfy
2

28BX

CROSS RECESSED
PAN HD PLAIN WASHERTAPPING SCREW

M5"0.8-10

2

OJ4E

FLAT WASHER

_p6"13-1

4

28HN

HEX. HD. BOLT

M12* 1.75-60

2

OJ8D

FLAT WASHER

3/8"3/4-5/64

4

2C6H

BRACKET

1

OJAZ

WAVE

2

2C6K

BRACKET

1

OJPU

HEX. HD. BOLT

M8"1.25-20

4

2C6L

FOLLOWER PLATE

1

OK7D

CR. RE. ROUND

WASHER HD. SCREW

M6"1.0-10

2

2C6M

CLAMP

4

OK7M

CR. RE. ROUND

WASHER HD. SCREW

M6"1.0-18

1

2C6N

LEVELING PAD

1

0K85

CR. RE.COUNT

M4XO.7-6

4

2C6P

LEVELING PAD

1

OKBF

CR. RE. PAN HD. TAPPING

M6XI4-45

3

2C6Q

HANDLE

1

OKDR

CR. RE. PAN HD. SCREW

M5"0.8-10

1

2C6R

UPPER TUBE

2

OKKU

CR. RE. PAN HD. ROUND NECK SCREW

M5"08-10

1

2C6T

DUST COLLECTOR

OKMR

HEX. NUT

M5"0.8

T=4

2

2CK1

LEVELING PAD

2

OKMS

HEX. NUT

M6"1.0

T=5

1

2CR8

ROLLING WHEEL

2

OKQW

LOCK NUT

M5"0.8

T=5

1

2CRF

HOOK

1

OKQX

NUT

M6* 1.0 T=6

4

2CRG

LABEL

1

OKQY

LOCK NUT

M8* 1.25 T=8

4

2CTZ

LOCK KNOB

1

OKR0

NUT

M12"1.75

2

2CUG

BAG-DUST

27RQ

CAP HD. SQ.NECK

M8"1.25-40

4

2CV8

HARDWARE

27RR

CR. RE. TRUSS HD. SCREW

M6"1.0-46

4

2DNR

CAUTION

WASHER

HD. TAPPING

SCREW

SCREW

BOLT

2CUG

T=I 2

Qfy

HANDLE

ASS'Y

1

1
BAG ASS'Y

1

LABEL

1

0KKU

OKQW

2DNR

0K854

OJ4E4

0J4£

I

/

I

I
OKQY_

0KMR_
2c6q

OKMS

2C6P

27RR

4



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File Type Extension             : pdf
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PDF Version                     : 1.2
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Page Layout                     : SinglePage
Page Mode                       : UseNone
Producer                        : Goby Monitor Application version 4, 0, 0, 13
Create Date                     : Sat May 09 04:14:18 2009
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Title                           : 
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