Trane Voyager 12 5 To 25 Tons Catalogue 1/2 20 60 Hz
2015-04-02
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Product Catalog Packaged Rooftop Air Conditioners Voyager™ – Heat Pump 12½ – 20 Tons – 60 Hz June 2014 PKGP-PRC012M-EN Introduction Packaged Rooftop Air Conditioners Through the years, Trane has designed and developed the most complete line of Packaged Rooftop products available in the market today. Trane was the first to introduce the Micro—microelectronic unit controls—and has continued to improve and revolutionize this design concept. The ReliaTel control platform offers the same great features and functionality as the original Micro, with additional benefits for greater application flexibility. Voyager continues to provide the highest standards in quality and reliability, comfort, ease of service, and the performance of Trane light commercial products. Trane customers demand products that provide exceptional reliability, meet stringent performance requirements, and are competitively priced. Trane delivers all of this with Voyager. Voyager features cutting edge technologies: reliable compressors, Trane engineered ReliaTel controls, computer-aided run testing, and Integrated Comfort™ Systems. So whether you’re the contractor, the engineer or the owner, you can be certain Voyager Products are built to meet your needs. It’s Hard To Stop A Trane®. Copyright This document and the information in it are the property of Trane, and may not be used or reproduced in whole or in part without written permission. Trane reserves the right to revise this publication at any time, and to make changes to its content without obligation to notify any person of such revision or change. Trademarks Trane and the Trane logo, Frostat, Integrated Comfort, ReliaTel, Tracer, are trademarks of Trane in the United States and other countries. All trademarks referenced in this document are the trademarks of their respective owners. Revision Summary PKGP-PRC012M-EN (12 Jun 2014) • Updated Low Leak Economizer Factory and Field Installed Option • Updated Features & Benefits, Model Number Description, Performance Data, Weights, and Mechanical Specifications © 2014 Trane All rights reserved PKGP-PRC012M-EN Table of Contents Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Standard and Optional Features at a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Factory Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Factory or Field Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Field Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Other Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 5 5 5 6 Outstanding Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Variety of Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Factory Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Factory or Field Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Field Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Other Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Application Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Selection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Cooling Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Heating Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Model Number Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Model Number Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Field Installed Control Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Zone Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Typical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Jobsite Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Mechanical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Factory Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Factory or Field Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Field Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 PKGP-PRC012M-EN 3 Features and Benefits Voyager has the features and benefits that make it first class in the light commercial rooftop market. Designed with input from field contractors and engineers, its U-shaped airflow performance is outstanding. Figure 1. Voyager features Q C E F D J K B G N A I M H A Foil-Faced Insulation J B Quick Adjust Idler Pulley K Smoke Detector C ReliaTel™ Microprocessor Controls D Colored and Numbered Wiring L Single Side Service Fan Failure Switch Low Ambient Cooling to Zero° F N Through-the-Base Electrical F High and Low Pressure Switches O Disconnect Switch or Circuit Breaker G Scroll Compressors (R-410A) Available in R-410A refrigerant I Hinged Access Doors O M Clogged Filter Switch E H L P Convenience Outlet Q Variable Frequency Drive P Standard and Optional Features at a Glance Standard Features • • • • • • • • • • • • • • • • • • • • • • • 4 2” throwaway filters 5 year Limited Compressor Warranty 1 year Limited Parts Warranty Anti-Short Cycle Timer Belt Drive Motors Colored and Numbered Wiring Crankcase Heaters Dedicated Airflow Easy Access Low Voltage Terminal Board (LTB) Foil-Faced and Edge Captured Insulation High Pressure Cutout IAQ Sloped Condensate Drain Pan Liquid Line Refrigerant Drier Low Ambient Cooling to 0°F Operating Charge of R-410A Patented Hybrid Condenser Coil for Easy Cleaning Phase Monitor Quick Access Panels Quick Adjust Idler Arm Pulley ReliaTel™ Microprocessor Controls Single Point Power Single Side Service Standardized Components PKGP-PRC012M-EN Features and Benefits • • U-shaped Airflow Pattern Variable Frequency Drive (Multispeed Indoor Fan and Single Zone VAV) Factory Installed Options • • • • • • • • • • • • • • • • • 2” MERV 8 or MERV 13 Filters5 with Filter Removal Tool Black Epoxy Pre-Coated Coils CO2 Sensor Wiring (Wiring Only)15 Condensate Overflow Switch Fault Detection & Diagnostics (FDD) High Efficiency Motors5 High Short Circuit Current Rated (SCCR) Electrical Subsystem16 Hinged Access Doors Human Interface - 5 inch Color Touchscreen Multi-Speed Fan Powered or Unpowered Convenience Outlet4 Single Zone Variable Air Volume (SZVAV) Stainless Steel Drain Pan Supply and/or Return Air Smoke Detector2, 9 Through the Base Electrical with Circuit Breaker10, 11 Through the Base Electrical With Disconnect Switch6, 10, 11 Through the Base Utilities Access Factory or Field Installed Options • • • • • • • • • • • • • • • BACnet™ Communication Interface1 Barometric Relief1 Clogged Filter/Fan Failure Switch2, 5 Discharge Air Sensing Kit2, 5 Economizer - Standard, Downflow1 Electric Heaters5, 7, 11 Frostat™2, 5 Indoor Fan Motor Shaft Grounding Ring14 LonTalk® Communications Interface5 Low Leak Economizer - Downflow Oversized Motors5 Reference or Comparative Enthalpy3, 5 ReliaTel Options Module8 Tool-less Hail Guards5 Trane Communications Interface (TCI)5, 13 Field Installed Options • • • • • • • • • • • PKGP-PRC012M-EN CO2 Sensor Digital Display Zone Sensor Dual Thermistor Remote Zone Sensor Economizer - Standard, Horizontal High Static Drive Low Leak Economizer - Downflow Manual Outside Air Damper Motorized Outside Air Dampers Powered Exhaust Roof Curb (Downflow only) Remote Potentiometer 5 Features and Benefits • • Ventilation Override Accessory2 Zone Sensors and Remote Zone Sensors Note: Explanation of Note1 - Note16 located in “Model Number Description,” p. 19. Other Benefits • • • • • • • • Cabinet Design Ensures Water Integrity Ease of Service, Installation and Maintenance Mixed Model Build Enables “Fastest in the Industry” Ship Cycle Times Outstanding Airflow Distribution ReliaTel Controls Benefits Rigorous Testing Unmatched Product Support Varitrac Outstanding Standard Features Anti-Short Cycle Timer Provides a 3 minute minimum “ON” time and 3 minute “OFF” time for compressors to enhance compressor reliability by assuring proper oil return. Colored and Numbered Wiring Save time and money tracing wires and diagnosing the unit. Compressors Voyager contains the best compressor technology available to achieve the highest possible performance. Dual compressors are outstanding for humidity control, light load cooling conditions and system back-up applications. Dual compressors are available on all models. Condenser Coil Voyager boasts a patent-pending 1+1+1 condenser coil (pictured right), permanently gapped for easy cleaning. Controls—ReliaTel ReliaTel microprocessor controls provide unit control for heating, cooling and ventilating utilizing input from sensors that measure indoor and outdoor temperature and other zone sensors. ReliaTel also provides outputs for building automation systems and expanded diagnostics. For a complete list of ReliaTel offerings, refer to “Other Benefits,” p. 13. Conversion-less Units The dedicated design units (either downflow or horizontal) require no panel removal or alteration time to convert in the field — a major cost savings during installation. Horizontal units come complete with duct flanges so the contractor doesn’t have to field fabricate them. These duct flanges are a time and cost saver. Crankcase Heaters These band or insertion heaters provide improved compressor reliability by warming the oil to prevent migration during off-cycles or low ambient conditions. These are standard on all Voyager models. 6 PKGP-PRC012M-EN Features and Benefits Discharge Line Thermostat A bi-metal element discharge line thermostats installed as a standard feature on the discharge line of each system. This standard feature provides extra protection to the compressors against high discharge temperatures in case of loss of charge, extremely high ambient and other conditions which could drive the discharge temperature higher. Easy Access Low Voltage Terminal Board Foil Faced Insulation Voyager’s Low Voltage Terminal Board is external to the electrical control cabinet. It is extremely easy to locate and attach the thermostat wire and test operation of all unit functions. This is another cost and time saving installation feature. All panels in the evaporator section of the unit have cleanable foil-faced insulation. All edges are either captured or sealed to ensure no insulation fibers get into the airstream. Low Ambient Cooling All Voyager microprocessor units have cooling capabilities down to 0°F as standard. Low Voltage Connections The wiring of the low voltage connections to the unit and the zone sensors is as simple as 1-1, 2-2, and 3-3. This simplified system makes it easy for the installer to wire. Motors All indoor fan motors are belt drive as standard. Pressure Cutouts Low and high pressure cutouts are standard on all Voyager models. Phase Monitor The phase monitor provides 100% protection for motors and compressors against problems caused by phase loss, phase imbalance, and phase reversal. It is also equipped with an LED that provides an ON or FAULT indicator. Quick-Access Panels Remove three or fewer screws for access to the standardized internal components and wiring. PKGP-PRC012M-EN 7 Features and Benefits Quick-Adjust Idler Arm With the Quick-Adjust Idler Arm (pictured right), the belt and sheaves can be quickly adjusted without moving the mounted fan motor. The result is a major savings in time and money. Single Point Power A single electrical connection powers the unit. Single Side Service Single side service is standard on all units. Sloped Drain Pans Standard on every unit. Standardized Components Components are placed in the same location on all Voyager units. Familiarize yourself with one Voyager and you are familiar with every Voyager. Due to standardized components throughout the Voyager line, contractors/owners can stock fewer parts. U-Shaped Airflow Pattern The U-shaped airflow allows for improved static capabilities. Variable Frequency Drives - VFD (Multispeed Indoor Fan and SZ VAV Only) Variable Frequency Drives are factory installed and tested to provide supply fan motor speed modulation, as well as modulating gas heat. VFDs on the supply fan, as compared to inlet guide vanes or discharge dampers, are quieter, more efficient, and are eligible for utility rebates. All VFDs are designed to allow bypass if required. Bypass control will simply provide full nominal airflow in the event of drive failure. Modulating gas heat models with VFDs allow tighter space temperature control with less temperature swing. Variety of Options Factory Installed Options Black Epoxy Pre-Coated Coils The pre-coated coils are an economical option for protection in mildly corrosive environments. CO2 Sensor Wiring This unit wiring for field installed C02 sensors. Factory-installed C02 sensor wiring saves time and ensures proper unit connections for the field installed C02 sensor kits. Condensate Overflow Switch A condensate overflow switch is available to shut the unit down in the event that the condensate drain line becomes clogged. This option protects the unit from water overflowing from the drain pan and entering the base of the units. Fault Detection & Diagnostics (FDD) This offering meets the mandatory requirement of CA Title 24 of fully configurable diagnostics allowing fault history and reading fault codes at the unit.This option provides detection of the 8 PKGP-PRC012M-EN Features and Benefits following faults: Air temperature sensor failure/fault and notification of acceptable economizer mode.The FDD system shall be certified by the Energy Commission as meeting the requirements. High Efficiency Filtration Voyager units offer a variety of high efficiency filtration options. MERV 8 and MERV 13 filters provide additional filtration beyond the capabilities of typical 2” throwaway filters. Also, when MERV 8 or MERV 13 filters are ordered, units come equipped with a filter removal tool. High Efficiency Motors This option is available with efficiency ratings from 86.5 up to 91.0. It is not available for all models. High Short Circuit Current Rating (SCCR) Voyager rooftop units now have an optional high short circuit current rated electrical subsystem for units with an MOP above 60A. This option is a perfect fit for applications that need protection against high potential fault currents. This option also includes individual over current protection for each compressor and the indoor fan, as well as a dedicated over current protection to the condenser fan motor(s). When the high SCCR is ordered, the control box will have components separated into two sections - high and low voltage components. Hinged Access Doors These doors permit easy access to the filter, fan/heat, and compressor/control sections. They reduce the potential roof damage from screws or sharp access door corners. Human Interface The 5 inch Color Touchscreen Human Interface provides an intuitive user interface to the rooftop unit that speeds up unit commissioning, shortens unit troubleshooting times, and enhances preventative maintenance measures. The human interface includes several features such as: • Data trending capabilities by means of time series graphs • Historical alarm messages • Real-time sensor measurements • On board system setpoints • USB port that enables the downloading of component runtime information as well as trended historical sensor data • Customizable reports Multi-Speed Indoor Fan System Multi-speed indoor fan system is designed for use in applications for meeting the minimum requirement of CA Title 24. This system incorporates a multi-speed fan control to change the speed of the fan to 67% of full airflow based off compressor stages. Powered or Unpowered Convenience Outlet This option is a GFCI, 120V/15amp, 2-plug, convenience outlet, either powered or unpowered. This option can only be ordered when Through the Base Electrical with either the Disconnect Switch or Circuit Breaker option is ordered. This option is available on all models. PKGP-PRC012M-EN 9 Features and Benefits Single Zone VAV - One Zone Variable Air Volume Mode Note: Single Zone VAV is designed to be used with a zone sensor. If a unit is configured for Single Zone VAV operation but is connected to a thermostat, the control will revert to multi-speed (2-Speed) indoor fan control. (See "Multi-Speed Indoor Fan System" above.) Single Zone VAV is designed for use in single zone applications like gymnasiums, auditoriums, manufacturing facilities, retail box stores, and any large open spaces, where there is a lot of diversity in the load profile. Single Zone VAV (SZ VAV) is an ideal replacement to "yesterday's" constant volume (CV) systems, by reducing operating costs while improving occupant comfort. SZ VAV systems combine Trane application, control and system integration knowledge to exactly match fan speed with cooling and heating loads, regardless of the operating condition. Trane algorithms meet/exceed ASHRAE 90.1- 2010, SZ VAV energy-saving recommendations, and those of CA Title 24. The result is an optimized balance between zone temperature control and system energy savings. Depending on your specific application, energy savings can be as much as 20%. Note: Building system modeling in energy simulation software like TRACE is recommended to evaluate performance improvements for your application. SZ VAV is fully integrated into the ReliaTel Control system and is available today. It provides the simplest and fastest commissioning in the industry through proven factory-installed, wired, and tested system controllers. All control modules, logic and sensors are factory installed, and tested to assure the highest quality and most reliable system available. This means no special programming of algorithms, or hunting at the jobsite for sensors, boards, etc. that need to be installed in the field. Single Zone VAV is a quick and simple solution for many applications and is available from your most trusted rooftop VAV system solution provider- Trane. Stainless Steel Drain Pan For excellent corrosion and oxidation resistance, the optional stainless steel drain pan provides a cleanable surface that complement other IAQ solutions such as high efficiency filtration (MERV 8 or 13), and demand control ventilation (CO2). Supply, Return, and Plenum Air Smoke Detector With this option (pictured right) installed, if smoke is detected, all unit operation will be shut down. Reset will be manual at the unit. Return Air Smoke Detectors require minimum allowable airflow when used with certain models. Supply and/or Return Smoke Detectors may not be used with the Plenum Smoke Detector. Through the Base Electrical/Horizontal Side Access with Circuit Breaker This option is a factory installed thermal-magnetic, molded case, HACR Circuit Breaker with provisions for through the base electrical connections. Through the Base Electrical/Horizontal Side Access with Disconnect Switch Factory installed 3-pole, molded case, disconnect switch with provisions for through the base electrical connections are available. Through the Base Utilities Access An electrical service entrance shall be provided allowing electrical access for both control and main power connections inside the curb and through the base of the unit. This option will allow for field installation of liquid-tight conduit and an external, field-installed disconnect switch. 10 PKGP-PRC012M-EN Features and Benefits Factory or Field Installed Options BACnet™ Communications Interface The BACnet communications interface allows the unit to communicate directly with a generic open protocol BACnet MS/TP Network Building Automation System Controls. Barometric Relief Designed to be used on downflow units, barometric relief is an unpowered means of relieving excess building pressure. Clogged Filter/Fan Failure Switch A dedicated differential pressure switch is available to achieve active fan failure indication and/or clogged filter indication. Discharge Air Sensing Kit Provides true discharge air sensing in heating models. The kit is functional only with the ReliaTel™ Options Module. Economizer - Standard, Downflow Economizers are equipped with either dry bulb, reference, or comparative enthalpy sensing. These economizers provide free cooling as the outdoor temperature and/or humidity decreases. Correctly installed, they offer a valuable energy savings. Factory-installed economizers save time and ensure proper installation. Note: Factory-installed economizers require some field set-up. Economizer - Low Leak, Downflow This accessory meets low leak requirements for ASHRAE 90.1, IECC, and CA Title 24 standards (3 cfm/ft^2@1" wg exterior air, 4 cfm/ft^2@1" wg return air). This option allows 100% outdoor air supply from 0-100% modulating dampers and is standard with barometric relief. It can be paired with powered exhaust for additional building pressure relief. This option can be paired with or without Fault Detection & Diagnostics (FDD) to meet current mandatory CA Title 24 requirements. Available on downflow units only. The economizers come with three control options, dry bulb and reference or comparative enthalpy (optional). Electric Heaters Electric heat modules are available within the basic unit. If ordering the Through the Base Electrical option with an Electrical Heater, the heater must be factory installed. Frostat™ This capillary bulb embedded in the face of the evaporator coil monitors coil temperature to prevent evaporator icing and protect the compressor. Recommended for applications with low leaving air temperatures, low airflow and/or high latent load applications. Indoor Fan Motor Shaft Grounding Ring Shaft grounding rings are used on all VFD driven motors to provide a conductive discharge path away from the motor bearings to ground. Bearing Protection Rings shall be maintenance free circumferential rings of conductive micro fibers that discharge voltages to ground. LonTalk® Communications Interface The LonTalk communications interface allows the unit to communicate as a Tracer™ LCI-V device or directly with generic LonTalk Network Building Automation System Controls. Oversized Motors Factory or field installed oversized motors are available for high static applications. PKGP-PRC012M-EN 11 Features and Benefits Reference or Comparative Enthalpy Measures and communicates humidity while maximizing comfort control. ReliaTel Options Module (RTOM) The RTOM monitors the supply fan proving, clogged filter, supply air temperature, exhaust fan setpoint, dehumidification setpoint, supply air tempering, Frostat™ and smoke detector. Tool-less Hail Guards Tool-less, hail protection quality coil guards (pictured right) shall be either factory or field-installed for condenser coil protection. This option protects the condenser coil from vandalism and/or hail damage. Trane Communication Interface (TCI) Available factory or field installed. This module when applied with the ReliaTel™ easily interfaces with Trane’s Integrated Comfort™ System. Field Installed Options CO2 Sensor - Demand Control Ventilation (DCV) Demand-controlled ventilation (DCV) is a control strategy that responds to the actual demand (need) for ventilation by regulating the rate at which the HVAC system brings outdoor air into the building. A CO2 sensor measures the concentration (parts per million, ppm) of CO2 (Carbon Dioxide) in the air. As the CO2 concentration changes, the outside air damper modulates to meet the current ventilation needs of the zone. The CO2 sensor kit is available as a field installed accessory. Two field installed kits are offered; C02 sensor and wiring or C02 sensor only. The C02 Sensor only kit should be ordered with factory installed C02 sensor wiring. Factory installed C02 sensor wiring saves set-up time and ensures proper unit connections for the C02 sensor. Dampers 0–25 percent manual or 0–50 percent motorized outside air dampers are available. Digital Display Zone Sensor The Digital LCD (Liquid Crystal Display) zone sensor has the look and functionality of standard zone sensors. Economizer - Standard, Horizontal Economizers are equipped with either dry bulb or reference or comparative enthalpy sensing. These economizers provide free cooling as the outdoor temperature and/or humidity decreases. Correctly installed, they offer a valuable energy savings. Economizer - Low Leak, Downflow This accessory meets low leak requirements for ASHRAE 90.1, IECC, and CA Title 24 standards (3 cfm/ft^2@1" wg exterior air, 4 cfm/ft^2@1" wg return air). This option allows 100% outdoor air supply from 0-100% modulating dampers and is standard with barometric relief. It can be paired with powered exhaust for additional building pressure relief. Available on downflow units only. High Static Drive Accessory Available on many models, this high static drive accessory extends the capability of the standard motor. Avoid expensive motors and operating costs by installing this optimized sheave accessory. Powered Exhaust This option is available on downflow units and provides exhaust of the return air, when using a downflow economizer, to maintain proper building pressurization. Great for relieving most building overpressurization problems. 12 PKGP-PRC012M-EN Features and Benefits Remote Potentiometer When properly installed in the economizer control circuitry, this accessory provides a remote variable resistance to enable the operator to adjust the minimum damper position. Roof Curbs Available for downflow units. Only two roof curbs for the entire Voyager line simplifies curb selection. Ventilation Override Accessory With the Ventilation Override Accessory installed, the unit can be set to transition to up to 3 different pre-programmed sequences for Smoke Purge, Pressurization and Exhaust. The transition occurs when a binary input on the RTOM is closed (shorted). This would typically be a hard wired relay output from a smoke detector or fire control panel. The ventilation override kit is available as a field installed accessory. Zone Sensors/Thermostats Available in programmable, automatic and manual styles. Note: Zone sensors required for units configured for Single Zone VAV indoor fan system control to enable Single Zone VAV functionality. Other Benefits Cabinet Integrity For added water integrity, Voyager has a raised 1-1/8” lip around the supply and return of the downflow units to prevent water from blowing into the ductwork. Easy to Install, Service and Maintain Because today’s owners are very cost-conscious when it comes to service and maintenance, Voyager was designed with direct input from service contractors. This valuable information helped to design a product that would get the serviceman off the job quicker and save the owner money. Voyager does this by offering outstanding standard features enhanced by a variety of factory and field installed options, multiple control options, rigorously tested proven designs and superior product and technical support. Outstanding Airflow Distribution Airflow is outstanding. The Voyager can replace an older machine with old ductwork and, in many cases, improve the comfort through better air distribution. ReliaTel™ Controls Benefits ReliaTel controls provide unit control for heating, cooling and ventilating by utilizing input from sensors that measure outdoor and indoor temperature. Quality and Reliability are enhanced through ReliaTel control and logic: – Prevents the unit from short cycling, considerably improving compressor life. – Ensures the compressor will run for a specific amount of time which allows oil to return for better lubrication, enhancing the reliability of the compressor. PKGP-PRC012M-EN 13 Features and Benefits Voyager with ReliaTel reduces the number of components required to operate the unit, thereby reducing possibilities for component failure. ReliaTel Makes Installing and Servicing Easy ReliaTel eliminates the need for field installed anti-shortcycle timer and time delay relays. ReliaTel controls provide these functions as an integral part of the unit. The contractor no longer has to purchase these controls as options and pay to install them. The wiring of the low voltage connections to the unit and the zone sensors is as easy as 1-1, 2-2, and 3-3. This simplified system makes wiring easier for the installer. ReliaTel Makes Testing Easy ReliaTel requires no special tools to run Voyager unit through its paces. Simply place a jumper between Test 1 and Test 2 terminals on the Low Voltage Terminal Board and the unit will walk through its operational steps automatically. The unit automatically returns control to the zone sensor after stepping through the test mode a single time, even if the jumper is left on the unit. As long as the unit has power and the “system on” LED is lit, ReliaTel is operational. The light indicates that the controls are functioning properly. ReliaTel features expanded diagnostic capabilities when utilized with Trane Integrated Comfort™ Systems. Some zone sensor options have central control panel lights which indicate the mode the unit is in and possible diagnostic information (dirty filters for example). Other ReliaTel Benefits The ReliaTel built-in anti-shortcycle timer, time delay relay and minimum “on” time control functions are factory tested to assure proper operation. ReliaTel softens electrical “spikes” by staging on fans, compressors and heaters. Intelligent Fallback is a benefit to the building occupant. If a component goes astray, the unit will continue to operate at predetermined temperature setpoint. Intelligent Anticipation is a standard ReliaTel feature. It functions continuously as ReliaTel and zone sensor(s) work together in harmony to provide much tighter comfort control than conventional electro-mechanical thermostats. The same ReliaTel Board fits all Packaged Gas/Electric, Cooling, and Heat Pump models. This provides standardization of parts for contractors. Less money is tied up in inventory with ReliaTel. Rigorous Testing All of Voyager’s designs were rigorously rain tested at the factory to ensure water integrity. Voyager units incorporate either a one piece top or the Trane-Tite-Top (T3). Each part of the top (either two or three pieces) overlaps in such a way that water cannot leak into the unit. These overlapped edges are gasketed and sealed to ensure superior water integrity. Actual shipping tests were performed to determine packaging requirements. Units were test shipped around the country to determine the best packaging. Factory shake and drop tests were used as part of the package design process to help assure that the unit arrives at the job site in top condition. Rigging tests include lifting a unit into the air and letting it drop one foot, assuring that the lifting lugs and rails hold up under stress. We perform a 100% coil leak test at the factory. All coils are pressure and leak tested at a minimum of 450 psig. The completely assembled refrigerant system is leak tested at a minimum of 240 psig with a refrigerant and nitrogen mixture. All parts are inspected at the point of final assembly. Sub-standard parts are identified and rejected immediately. Every unit receives a 100 percent unit run test before leaving the production line to make sure it lives up to rigorous Trane requirements. 14 PKGP-PRC012M-EN Features and Benefits Unmatched Support Trane Sales Representatives are a Support Group that can assist you with: • Product • Special Applications • Application • Specifications • Service • Computer Programs and much more • Training VariTrac When Trane’s changeover VAV System for light commercial applications is coupled with Voyager, it provides the latest in technological advances for comfort management systems and can allow thermostat control in every zone served by VariTrac. Note: Varitrac is not recommended for SZ VAV and Multi-speed indoor fan applications. VariTrac TM PKGP-PRC012M-EN 15 Application Considerations Application of this product should be within the catalogued airflow and cooling considerations. Low Ambient Cooling This Voyager line features, as a standard, low ambient cooling down to 0°F. Contact your local Trane Representative for more assistance with low ambient cooling applications. Barometric Relief This product line offers an optional barometric relief damper included in the downflow economizer accessory. This accessory consists of gravity dampers which open with increased pressure. As the building air pressure increases, the pressure in the unit return air section also increases, opening the dampers and relieving the conditioned space. Important: THE EFFECTIVENESS OF BAROMETRIC RELIEF DAMPER DURING ECONOMIZING OPERATION IS SYSTEM RELATED. PRESSURE DROP OF THE RETURN AIR SYSTEM SHOULD BE CONSIDERED TO CONTROL BUILDING PRESSURIZATION. Power Exhaust Accessory The power exhaust accessory is available on all downflow units. This accessory can be field installed and will assist in relieving a building’s pressurization. Condensate Trap The evaporator is a draw-thru configuration. A trap must be field provided prior to start-up on the cooling cycle. Clearance Requirements The recommended clearances identified with unit dimensions should be maintained to assure adequate serviceability, maximum capacity and peak operating efficiency. Actual clearances which appear inadequate should be reviewed with the local Trane sales personnel. Unit Pitch These units have sloped condensate drain pans. Units must be installed level, any unit slope must be toward access side of unit. VariTrac Varitrac is not recommended for SZ VAV and Multi-speed indoor fan applications. 16 PKGP-PRC012M-EN Selection Procedure Cooling Capacity Step 1 Calculate the building’s total and sensible cooling loads at design conditions. Use the Trane calculation form or any other standard accepted method. Step 2 Given the following building requirements: A. Electrical Characteristics: 460/60/3 B. Summer Design Conditions: Entering Evaporator Coil: 80 DB/ 67 WB Outdoor Ambient: 95 DB C. Total Cooling Load: 172 MBh D. Sensible Cooling Load: 122 MBh E. Airflow: 6000 cfm F. External Static Pressure: 0.50 in. w.g. G. Rooftop - downflow configuration. H. Accessories, Economizer, Supplementary Electric Heat I. Heating Capacity 100 MBh 460 volt/3 phase Electric Supplemental Heat - at 6000 cfm Size the equipment using Table 3, p. 24. As a starting point, a rough determination of the size of the unit must be made. This selection will then be confirmed after examining the performance at the given conditions. Divide the total cooling load by nominal BTUH per ton (12 MBh per ton); then round up to the nearest unit size. 172 MBh/12 MBh = 14.33 (approx. 15 tons.) Step 3 Table 3, p. 24 shows that a WSD180E4 has a gross cooling capacity of 186.2 MBh and 138.9 MBh sensible capacity at 95°F ambient and 6000 cfm with 80 DB/67 WB air entering the evaporator. To Find Capacity at Intermediate Conditions When the design conditions are between two numbers that are in the capacity table, interpolation is required to approximate the capacity. Note: Extrapolation outside of the table conditions is not recommended. Step 4 Verify that there will be enough capacity by determining net capacity. In order to select the correct unit which meets the building’s requirements, the fan motor heat must be deducted from the gross cooling capacity. The amount of heat that the fan motor generates is dependent on the effort by the motor CFM and static pressure. To determine the total unit static pressure, add the following: External Static: 0.50 in. Standard Filter 1 in: 0.05 in. (from Table 12, p. 29) Economizer Return Air: 0.04 in. (from Table 12, p. 29) Electric Heater Size 18 kW: 0.06 in. Total Static Pressure: 0.65 in. Note: The Evaporator Fan Performance Table 6, p. 27 has already accounted for the pressure drop for standard filters and wet coils. PKGP-PRC012M-EN 17 Selection Procedure Therefore, the actual Total Static Pressure is 0.65 - 0.05 = 0.6. With 6000 CFM and 0.60 inches, Table 6, p. 27 shows 2.17 Bhp. The note below Table 6, p. 27 gives a formula to calculate Fan Motor Heat: 3.15 x bhp = MBh 3.15 x 2.17 = 6.835 MBh Now subtracting the fan motor heat from the gross cooling capacity of the unit: Net Total Cooling Capacity = 186.2 - 6.835 = 179.36 MBh Net Sensible Cooling Capacity = 138.9 - 6.385 = 132.065 MBh Step 5 If the performance will not meet the required load of the building, try a selection at the next higher size unit. Heating Capacity Step 1 Calculate the building heating load using the Trane calculation form or other standard accepted method. Step 2 Size the equipment using Table 14, p. 31 to match the heating loads at design conditions. A. Total Heating Load: 100 MBh B. Outdoor Ambient (Winter) 17 DB C. Indoor Return Temperature: 70 DB D . Airflow: 6000 CFM Use the integrated portion of Table 14, p. 31 for the WSD180E4 to determine capacity at winter design conditions. The mechanical heating portion of the heat pump will provide 85.4 MBh. Step 3 Because 45 MBh is less than the building’s required heating capacity at winter design conditions, a supplementary heater must be selected. 100.0 - 85.54 = 14.46 MBh From Table 17, p. 32, at 480 volts, the 18 kW Heater will be adequate to do the job. 18 kW 61 MBh From Table 17, p. 32 select heater AYDHTRK418A (18 kW 460/60/3). 18 PKGP-PRC012M-EN Model Number Description W S D 1 5 0 E 3 R G B * * 1 2 3 4 5 6 7 8 9 10 11 12 13 Digit 1 — Unit Type 7 8 = = 9 A = = B = Digit 4, 5, 6 — Nominal Gross Cooling Capacity (MBh) C = 150 = 180 = 240 = D W = Packaged Cooling, Electric Heat Digit 2 — Efficiency S = Standard Efficiency Digit 3 — Airflow Configuration D H = = Downflow Horizontal 12½ Tons 15 Tons 20 Tons Digit 7 — Major Design Sequence E = R-410A Refrigerant Digit 8 — Voltage Selection 3 = 4 = W = 208-230/60/3 460/60/3 575/60/3 Digit 9 — Unit Controls R = Reliatel Digit 10 — Heating Capacity 0 G N P R = = = = = No Heat 18 kW Electric Heat 36 kW Electric Heat 54 kW Electric Heat 72 kW Electric Heat Digit 11 — Minor Design Sequence Digit 12, 13 — Service Sequence Digit 14 — Fresh Air Selection 0 A B D = = = = F = H = K = M = P = No Fresh Air Manual Damper Motorized Damper Econ Dry Bulb w/ Barometric Relief1 Econ Reference Enthaply w/ Barometric Relief1 Econ Comparative Enthaply w/ Barometric Relief1 Low Leak Econ w/ Barometric Relief1 Low Leak Econ Reference Enthalpy w/ Barometric Relief1 Low Leak Econ Comparative Enthalpy w/ Barometric Relief1 Digit 15 — Supply Fan/Drive Type/Motor 0 1 3 6 = = = = Standard Motor Oversized Motor5 High Efficiency Motor5 Single Zone Variable Air Volume Standard Motor PKGP-PRC012M-EN Multi-Speed Standard Motor Single Zone Variable Air Volume Oversized Motor Multi-Speed Oversized Motor Single Zone Variable Air Volume Standard Motor w/ Shaft Ground Ring Multi-Speed Standard Motor w/ Shaft Ground Ring Single Zone Variable Air Volume Oversized Motor w/ Shaft Ground Ring Multi-Speed Oversized Motor w/ Shaft Ground Ring Digit 22 — Refrigeration System Option 0 = Standard refrigeration system Digit 23 — Refrigeration Controls 0 1 = = Without Refrigeration Controls Frostat™ Digit 24 — Smoke Detector2,9 0 A B C = = = = Digit 16 — Hinged Service Access / Filters5 D = 0 = Digit 25 — System Monitoring Controls2 A B C D E = = = = = = Standard Panels/Standard Filters17 Hinged Access/Standard Filters17 Standard Panels/2" MERV 8 Filters Hinged Access/2" MERV 8 Filters Standard Panels/MERV 13 Filters Hinged Access/MERV 13 Filters Digit 17 — Condenser Coil Protection 0 1 2 3 = = = = Standard Coil Standard Coil With Hail Guard Black Epoxy Pre-Coated Coil Black Epoxy Pre-Coated Coil with Hail Guard 0 1 2 3 4 = = = = = 5 = 6 = 7 = A = Digit 18 — Through The Base Provisions B = 0 A D C = D = E = Digit 20 — Convenience Outlet Option F = 0 A B G = H = = = = No Through The Base Provisions Through The Base Electric11 Through The Base Utilities Access Digit 19 — Disconnect Switch/ Circuit Breaker10 0 1 = = 2 = = = = No Disconnect/circuit break Unit Mounted Non-Fused Disconnect Switch Unit Mounted Circuit Breaker Without Convenience Outlet Unpowered Convenience Outlet4 Powered Convenience Outlet4 Digit 21 — Communications Options 0 = 1 = 2 = 6 = Without Communications Options Trane Communications Interface5, 13 Lontalk Communications Interface5 Building Automation Control Network Communications Interface Without Smoke Detector Return Air Smoke Detector Supply Air Smoke Detector Return/Supply Air Smoke Detector Plenum Smoke Detector No Monitoring Controls Clogged Filter Switch Fan Failure Switch Discharge Air Sensing Clogged Filter Switch and Fan Failure Clogged Switch and Discharge Air Sensing Fan Failure Switch and Discharge Air Sensing Clogged Filter Switch, Fan Failure Switch and Discharge Air Sensing Condensate Drain Pan Overflow Switch Clogged Filter Switch and Condensate Drain Pan Overflow Switch Fan Failure Switch and Condensate Drain Pan Overflow Switch Discharge Air Sensing and Condensate Drain Pan Overflow Switch Clogged Filter Switch, Fan Failure Switch and Condensate Drain Pan Overflow Switch Clogged Filter Switch, Discharge Air Sensing Tube and Condensate Drain Pan Overflow Switch Fan Failure Switch, Discharge Air Sensing Tube and Condensate Drain Pan Overflow Switch Clogged Filter Switch, Fan Failure Switch, Discharge Air Sensing and Condensate Drain Pan Overflow Switch Digit 26 - System Monitoring Controls 0 A = = B = No Monitoring Controls Demand Control Ventilation (CO2)15 FDD (Fault Detection and Diagnostics) 19 Model Number Description C = FDD (Fault Detection Diagnostics) & Demand Control Ventilation (CO2)15 Digit 27 - Unit Hardware Enhancements 0 1 = = No Enhancements Stainless Steel Drain Pan Digit 28 - Short Circuit Current Rating 0 A = = Standard SCCR 65kA SCCR Option16 Digit 31 - Advanced Unit Controls 0 1 = = Standard Unit Controls Human Interface18 Note: Most Factory Installed Options available for Downflow Air Discharge units only. Please verify with ordering system for availability. Model Number Notes 1. Some field set up required. 2. Requires ReliaTel Options Module. 3. Requires Economizer. 4. Must be ordered with Throughthe-Base Electrical option or Horizontal-Side Access and either Unit Mounted Disconnect or Circuit Breaker. 5. Available factory installed on downflow AND horizontal units. Verify with ordering system. accessories (such as bolt on heat wheels, economizers, and power exhaust). Do not order the return air smoke detectors when using this type of accessory. 10. Unit mounted disconnect and circuit breakers are mutually exclusive of each other. 11. Through-the-base electrical option or Horizontal-Side Access must be ordered with either unit mounted disconnect or circuit breaker. When adding heat, you must order Trane Electric Heat. 12. All Factory Installed Options are Built-to-Order. Check order services for estimated production cycle. 13. TCI is for use with non-VariTrac systems and VariTrac systems. 14. For use with multi-speed and SZVAV units only. 15. Demand Control Ventilation Option includes wiring only. The C02 sensor is a field-installed only option. 16. 575 VAC option is 25kA. 17. Standard filters are not available with Low Leak Economizers. 18. Human Interface is standard with FDD (Fault Detection Diagnostics). 6. Cannot be fused. 7. Must be factory installed when using Through-the-Base Options. 8. ReliaTel Options Module is required when ordering the following accessories: Clogged Filter Switch, Fan Fail Switch, Condensate Overflow Switch, Discharge Air Sensing Kit, Frostat, Ventilation Override, and Smoke Detector. 9. Option cannot be ordered in conjunction with field installed economizer on downflow units. Must be factory installed. The return air smoke detector may not fit up or work properly on the Voyager units when used in conjunction with 3rd party 20 PKGP-PRC012M-EN General Data Table 1. General data — 12½ - 20 tons 12½ Tons Downflow & Horizontal Units 15 Tons Downflow & Horizontal Units 20 Tons Downflow & Horizontal Units WS*150E3,4,W WS*180E3,4,W WS*240E3,4,W 249,000 Cooling Performance(a) Gross Cooling Capacity 148,000 177,000 EER(b) 10.6 10.6 9.7 Nominal Airflow/ARI Rated Airflow (CFM) 5000 6000 / 5300 8000 / 6400 ARI Net Cooling Capacity 146,000 170,000 240,000 IEER(c) (One Speed Fan / Two or Variable Speed Fan) 12/13.5 12/13.5 11.5/12.0 13.77 16.04 25.47 136,000 170,000 210,000 3.2 3.2 3.2 12.46 15.57 19.23 75,000 90,000 120,000 2.1 2.1 2.1 10.47 12.56 16.75 2 / Scrolls 2 / Scrolls 2 / Scrolls 9.2 9.2 9.4 Outdoor Coil — Type Hi-Performance Hi-Performance Hi-Performance Refrigerant Control Expansion Valve Expansion Valve Expansion Valve Tube Size (in.) OD 0.3125 0.3125 0.3125 Face Area (sq. ft.) 35.20 35.20 42.53 Rows/FPI 3 / 16 3 / 16 3 / 16 System Power (kW) Heating Performance(a) High Temp. Btuh Rating COP System Power (kW) Low Temp. Btuh Rating COP System Power (kW) Compressor Number/Type ARI Sound Rating (BELS)(d) Indoor Coil — Type Hi-Performance Hi-Performance Hi-Performance Tube Size (in.) ID 0.3125 0.3125 0.3125 Face Area (sq. ft.) 26.00 26.00 31.42 Rows/FPI 3 / 15 4 / 15 4 / 15 Short Orifice Short Orifice Short Orifice 1/1.00 NPT 1/1.00 NPT 1/1.00 NPT Propeller Propeller Propeller 2 / 26 2 / 26 2 / 28 Direct / 1 Direct / 1 Direct / 1 CFM 11,100 10,800 14,800 Number Motors/HP 2 / 0.5 2 / 0.5 2 / 1.0 Motor RPM 1,100 1,100 1,125 Refrigerant Control Drain Connection Number/Size (in.) Outdoor Fan — Type Number Used/Diameter (in.) Drive Type/No. Speeds PKGP-PRC012M-EN 21 General Data Table 1. General data — 12½ - 20 tons (continued) 12½ Tons Downflow & Horizontal Units 15 Tons Downflow & Horizontal Units 20 Tons Downflow & Horizontal Units WS*150E3,4,W WS*180E3,4,W WS*240E3,4,W FC Centrifugal FC Centrifugal FC Centrifugal 1 / 18x18 1 / 18x18 1 / 18x18 Belt / 1 Belt / 1 Belt / 1 1 1 1 3.0 / 5.0 3.0 / 5.0 5.0 / 7.5 Motor RPM (Standard/Oversized) 1740 / 3,450 1740 / 3,450 3450 / 3,470 Motor Frame Size (Standard/Oversized) 145T / 145T 145T / 145T 145T / 184T Filters - Type Furnished Throwaway Throwaway Throwaway Downflow (4)20x20x2 (4)20x25x2 (4)20x20x2 (4)20x25x2 (8)20x20x2 (4)20x16x2 Horizontal (8)20x25x2 (8)20x25x2 (12)20x20x2 Downflow 14 / 14.5 16.5 / 15.9 20.0 / 20.7 Horizontal 13.2 / 13.3 17 / 15.9 Indoor Fan - Type Number Used/Diameter (in.) Drive Type/No. Speeds Number Motors Motor HP (Standard/Oversized) Number Size Recommended Refrigerant Charge Pounds of R-410A(e) (a) Cooling Performance is rated at 35°C (95°F) ambient, 26.7°C (80°F) entering dry bulb, 19.4°C (67°F) entering wet bulb. Heating Performance is rated at 20°C (68°F) ambient, 8.3°C (47°F) entering dry bulb, 6.1°C (43°F) entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal airflow. Rated in accordance with ARI Standard 210/240 or 340/360. (b) EER is rated at ARI conditions and in accordance with DOE test procedures. (c) Integrated Energy Efficiency Ratio (IEER) is rated in accordance with AHRI standard 210/240 or 360. (d) Sound Rating shown is tested in accordance with ARI Standard 270 or 370. (e) Refrigerant charge is an approximate value. For a more precise value, see unit nameplate and service instructions. 22 PKGP-PRC012M-EN Performance Data Table 2. Gross cooling capacities (MBh) 12½ tons three phase WS*150E Ambient Temperature (°F) 85 Air Flow CFM 4000 4500 5000 5500 6000 Ent DB °F 95 105 Entering Wet Bulb (F) 61 67 73 61 67 73 61 67 73 MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC 75 140.4 110.8 152.3 74.7 156.2 39.1 131.7 108.1 146.6 75.2 153.1 35.5 118.1 103.1 138.7 73.6 148.3 33.9 80 146.6 139.5 156.7 99.7 160.5 60.9 135.0 131.4 148.6 98.4 155.7 59.5 123.4 123.4 140.6 97.0 150.9 58.0 85 148.1 148.1 156.5 121.3 161.4 85.3 141.9 141.9 150.7 121.6 158.5 83.4 135.0 135.0 142.6 120.3 153.1 81.9 90 155.8 155.8 159.4 144.5 163.7 106.3 150.5 150.5 153.8 145.1 160.6 107.3 144.0 144.0 146.2 143.6 156.0 105.8 75 144.5 117.5 156.4 157.1 37.5 136.4 115.5 149.0 154.1 36.7 125.1 111.9 141.7 149.6 33.1 80 147.8 143.2 158.8 103.5 159.8 61.1 139.9 139.6 151.2 102.9 157.1 63.3 131.5 131.5 143.7 102.3 152.3 60.1 85 153.8 153.8 158.8 127.9 162.4 85.0 148.2 148.2 153.8 128.8 159.9 89.0 141.3 141.3 146.4 129.1 155.0 86.6 90 160.1 160.1 161.6 152.9 165.3 108.6 156.0 156.0 157.4 153.7 162.5 113.9 150.0 150.0 150.9 150.8 157.6 113.0 75 147.7 123.7 154.9 157.8 33.9 139.8 122.3 150.7 154.7 36.9 129.6 119.6 143.9 150.9 33.7 80 151.6 150.4 160.1 107.3 160.2 60.0 144.2 144.2 153.1 107.3 158.0 64.7 136.9 136.9 146.1 107.3 153.1 63.5 85 157.3 157.3 160.3 135.3 162.7 86.8 152.6 152.6 156.4 136.0 160.8 91.1 146.2 146.2 149.3 136.4 156.5 92.2 90 162.3 162.3 163.0 158.0 165.4 112.7 159.4 159.4 159.9 159.1 163.6 116.5 154.2 154.2 154.2 154.2 159.3 120.2 75 149.9 129.7 155.6 158.0 31.8 142.5 128.7 151.9 155.5 34.1 133.3 126.6 145.6 153.0 36.3 80 154.1 154.0 158.4 112.6 160.5 62.6 148.3 148.3 154.5 111.6 158.7 63.3 141.2 141.2 148.2 112.6 154.5 66.6 85 159.4 159.4 161.0 140.5 163.3 91.2 155.8 155.8 157.9 142.7 160.9 90.9 150.0 150.0 151.8 143.2 157.3 96.9 90 163.8 163.8 164.2 160.8 165.7 118.4 161.1 161.1 161.4 161.2 164.1 119.0 157.1 157.1 157.2 157.2 160.3 125.5 75 153.7 136.6 156.6 159.3 32.9 145.0 134.8 152.1 155.8 31.7 136.2 132.9 147.0 151.9 35.3 80 156.4 156.4 159.2 116.6 161.8 65.1 151.2 151.2 155.4 116.6 159.2 63.2 144.6 144.6 149.8 117.7 155.3 68.4 85 160.3 160.3 161.9 143.5 163.7 95.1 157.8 157.8 159.0 148.8 164.6 97.9 152.7 152.7 156.1 154.1 158.2 99.2 90 164.7 164.7 164.9 162.7 166.3 122.2 162.7 162.7 164.7 164.7 164.5 123.4 158.7 158.7 158.6 158.6 161.3 128.5 77.9 78.7 82.5 85.7 77.1 78.4 80.6 83.2 76.3 79.1 81.1 83.8 Ambient Temperature (°F) 115 Air Flow CFM 4000 4500 5000 5500 Ent DB °F 61 67 73 MBH SHC MBH SHC MBH SHC 75 104.6 129.1 71.4 141.4 33.8 80 114.1 114.1 130.8 94.5 143.9 58.3 85 127.1 127.1 132.8 118.1 145.8 82.1 90 136.7 136.7 136.9 136.9 148.1 105.6 75 111.4 107.2 132.2 143.0 32.2 80 122.5 122.5 134.1 100.7 145.4 59.5 85 133.6 133.6 137.3 127.3 147.8 85.6 90 142.8 142.8 142.9 142.9 150.6 112.4 75 116.2 114.7 134.8 144.4 31.3 80 128.8 128.8 136.9 106.9 146.7 60.7 85 138.6 138.6 140.6 135.6 149.5 90.1 90 147.3 147.3 147.5 147.5 152.6 119.3 75 121.4 121.1 136.7 80 133.0 133.0 139.2 112.5 148.0 63.8 Notes: 142.5 142.5 143.5 142.0 150.9 95.4 98.2 74.6 77.8 80.5 144.9 32.0 80 1. Dry Coil Condition. Total Gross Cooling Capacity (MBh) shown to the left is not applicable. In this case the Sensible Heat Capacity (SHC) is the total capacity. 150.4 150.4 150.5 150.5 153.8 126.7 2. All capacities shown are gross and have not considered indoor fan heat. To obtain net cooling subtract indoor fan heat. 125.5 125.5 138.4 83.4 145.6 32.6 3. MBH = Total Gross Capacity 136.5 136.5 141.1 117.9 148.8 66.6 4. SHC = Sensible Heat Capacity 85 145.6 145.6 146.1 145.9 151.8 100.4 * stands for both downflow and horizontal unit. 90 152.7 152.7 152.6 152.6 155.0 132.6 85 90 75 6000 Entering Wet Bulb (F) PKGP-PRC012M-EN 23 Performance Data Table 3. Gross cooling capacities (MBh) 15 tons three phase WS*180E Ambient Temperature (°F) 85 Air Flow CFM 4800 5400 6000 6600 7200 Ent DB °F 95 105 Entering Wet Bulb (F) 61 67 73 61 67 73 61 67 73 MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC 75 172.4 137.8 185.0 190.7 51.2 157.4 132.2 181.5 189.5 52.1 141.1 123.6 169.8 185.3 54.1 80 175.2 164.2 185.9 124.4 191.5 97.2 73.3 165.6 159.0 182.5 125.2 190.5 98.1 80.5 151.3 150.2 179.0 126.0 186.2 95.1 82.1 85 182.7 182.4 204.9 161.7 192.5 98.7 176.3 176.3 183.4 152.4 190.9 107.9 167.0 167.0 161.9 143.1 187.8 110.5 90 186.4 187.2 188.2 173.6 192.9 123.3 185.2 185.2 186.8 175.9 191.9 134.5 178.6 178.6 180.1 173.1 188.8 137.3 75 176.7 146.7 186.4 192.2 43.3 163.9 141.3 183.8 102.8 190.8 53.1 148.9 134.8 174.0 187.4 51.8 80 185.0 177.6 187.1 128.6 192.7 68.8 173.2 169.4 185.4 133.4 191.9 82.7 161.4 161.2 175.2 130.2 188.4 82.7 85 185.9 186.3 188.2 157.9 193.7 99.4 183.4 183.4 186.4 163.3 192.8 110.9 171.2 171.2 178.2 160.1 188.9 112.5 97.4 99.6 90 189.2 190.2 189.9 181.4 193.9 129.3 188.2 188.7 188.9 182.3 193.7 138.7 183.8 183.8 185.0 181.5 190.0 143.1 75 180.7 154.7 186.9 103.2 193.2 37.0 169.6 151.6 186.2 105.9 192.0 51.1 154.9 143.9 177.5 103.9 189.4 51.7 80 184.3 179.0 193.7 140.1 193.9 70.8 179.0 177.4 186.2 138.9 193.4 81.3 163.3 163.3 178.8 137.7 190.0 85.0 85 187.7 188.5 189.9 165.8 194.6 104.4 186.5 186.5 188.1 168.9 194.3 111.2 171.3 172.9 182.7 169.1 190.4 119.4 90 191.3 192.2 191.6 184.4 194.5 135.3 190.5 191.3 190.7 187.4 195.1 140.8 187.5 187.7 187.4 186.9 191.8 152.7 75 189.8 168.9 188.4 106.3 193.8 36.5 175.1 160.4 186.7 106.8 193.3 46.9 160.4 151.9 180.2 109.6 189.7 51.0 80 185.9 182.8 189.6 140.4 194.2 73.1 182.9 182.6 195.4 150.8 194.5 77.7 152.3 152.3 181.8 146.4 190.7 88.8 85 188.8 189.7 190.9 168.8 195.1 108.9 188.3 188.7 189.2 174.2 195.3 110.6 181.0 181.0 185.1 175.2 191.4 125.5 90 192.3 193.5 192.7 186.1 195.8 141.0 191.3 192.3 192.4 191.2 196.0 145.8 189.6 190.1 189.5 190.0 192.9 158.2 75 184.1 166.8 189.6 107.7 193.7 36.2 177.0 165.0 187.4 110.1 194.3 40.6 165.9 159.8 185.2 112.5 191.1 51.1 80 187.8 187.0 190.5 141.8 194.6 73.2 185.5 185.5 188.5 148.8 195.4 76.1 156.3 157.7 183.6 152.6 191.9 91.6 85 190.2 191.0 191.1 170.0 195.6 113.4 189.8 190.4 190.4 180.2 196.5 115.6 186.6 186.6 187.3 180.0 192.9 129.7 90 193.5 194.7 193.5 190.5 196.5 145.2 193.2 194.0 194.0 193.4 196.2 152.3 191.5 192.2 191.4 192.1 194.0 161.4 Ambient Temperature (°F) 115 Air Flow CFM 4000 4500 5000 5500 Ent DB °F 67 73 MBH SHC MBH SHC 125.9 115.6 153.3 177.8 55.8 80 137.6 137.6 154.4 115.9 179.0 83.1 85 88.3 154.5 154.5 158.9 143.5 179.8 110.1 90 168.6 168.6 169.3 167.4 180.8 137.7 75 132.7 125.6 158.2 180.4 54.5 80 147.7 147.7 159.7 125.2 181.4 84.8 85 164.1 164.1 166.5 155.1 182.2 116.3 94.1 90 176.1 176.1 176.4 176.3 183.2 146.8 75 139.5 135.4 162.3 182.0 52.6 80 155.6 155.6 164.6 134.3 182.9 87.6 85 170.4 170.4 171.8 163.3 183.6 121.0 90 180.9 180.9 180.9 180.9 184.7 153.1 75 145.6 143.4 165.6 104.6 183.0 51.6 80 162.2 162.2 168.3 142.1 183.9 89.0 Notes: 99.8 80 1. Dry Coil Condition. Total Gross Cooling Capacity (MBh) shown to the left is not applicable. In this case the Sensible Heat Capacity (SHC) is the total capacity. 184.1 184.1 184.2 184.2 186.5 161.7 2. All capacities shown are gross and have not considered indoor fan heat. To obtain net cooling subtract indoor fan heat. 150.4 149.6 168.3 108.5 184.1 51.5 3. MBH = Total Gross Capacity 167.2 167.2 171.0 148.6 184.8 93.7 4. SHC = Sensible Heat Capacity 85 179.5 179.5 179.9 177.1 186.0 132.8 * stands for both downflow and horizontal unit. 90 185.5 185.7 186.3 186.4 187.8 168.8 85 75 24 61 MBH SHC 75 90 6000 Entering Wet Bulb (F) 175.2 175.2 176.2 170.7 184.8 126.0 PKGP-PRC012M-EN Performance Data Table 4. Gross cooling capacities (MBh) 20 tons three phase WS*240E Ambient Temperature (°F) 85 Air Flow CFM 6400 7200 8000 8800 9600 Ent DB °F 95 105 Entering Wet Bulb (F) 61 67 73 61 67 73 61 67 73 MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC 75 231.1 183.1 268.4 137.9 289.8 80 235.6 220.5 270.5 174.4 293.4 114.9 213.9 209.8 254.8 169.7 282.0 114.4 194.5 194.4 233.8 162.8 266.8 111.7 77.1 208.1 173.6 253.0 133.2 279.2 76.0 183.1 163.6 232.4 126.5 264.7 75.0 85 247.9 247.9 273.1 211.7 297.1 153.0 233.1 233.1 256.8 206.6 284.9 152.1 217.4 217.4 236.3 199.8 269.0 149.2 90 266.0 266.0 276.3 249.1 300.8 190.8 253.6 253.6 260.8 244.3 288.0 189.7 238.1 238.1 241.6 236.3 271.5 186.7 75 242.5 197.1 274.8 142.3 292.9 80 247.6 238.6 277.5 183.8 297.1 115.8 227.3 226.2 261.8 179.8 286.4 115.6 209.7 209.7 241.8 174.2 271.7 114.5 85 262.8 262.8 280.9 225.7 301.5 158.1 248.8 248.8 265.0 221.7 290.1 158.4 233.0 233.0 245.7 216.1 274.7 156.5 73.3 219.0 187.9 259.9 138.5 283.2 74.2 194.4 178.4 239.9 132.8 269.1 72.5 90 279.8 279.8 286.0 268.1 305.8 200.4 267.3 267.3 270.9 263.1 294.0 200.7 253.1 253.1 254.3 253.2 278.1 199.5 75 251.1 209.8 279.7 146.5 295.4 80 258.3 254.4 283.0 192.7 299.9 117.4 240.8 240.6 267.8 189.7 289.8 117.8 222.4 222.4 249.6 185.1 275.6 117.0 85 274.0 274.0 287.2 239.1 304.5 164.0 260.7 260.7 271.9 236.4 294.0 164.5 245.2 245.2 253.4 231.5 279.0 163.6 70.6 229.7 202.0 265.1 143.6 285.9 70.7 204.3 192.2 247.0 139.0 272.5 70.2 90 290.9 290.9 293.8 284.4 309.4 210.2 278.4 278.4 279.8 277.3 298.5 210.9 263.8 263.8 264.2 264.2 283.2 210.9 75 258.4 222.0 283.4 150.7 297.2 80 266.2 265.3 287.2 201.2 302.1 120.4 251.2 251.2 272.7 199.1 292.5 120.1 233.8 233.8 254.5 195.4 278.7 120.1 85 283.3 283.3 292.2 251.8 307.1 170.5 270.0 270.0 277.7 250.1 296.9 170.3 254.9 254.9 260.0 246.0 282.6 171.1 69.0 237.8 214.9 269.4 148.5 288.1 69.4 212.9 204.9 251.4 144.7 275.1 69.2 90 298.9 298.9 300.3 296.3 312.4 219.9 287.3 287.3 288.0 287.6 302.1 221.9 273.0 273.0 273.3 273.3 287.4 222.7 75 263.4 233.2 286.3 154.9 298.8 80 273.7 273.6 290.6 209.2 303.9 123.4 259.6 259.6 276.6 208.6 294.5 123.2 242.4 242.4 258.5 205.2 281.0 123.0 85 290.4 290.4 296.3 263.8 309.1 176.8 277.9 277.9 282.6 263.4 299.2 177.8 262.7 262.7 265.5 258.0 285.3 178.3 90 304.8 304.8 305.5 304.1 314.5 229.2 294.2 294.2 294.4 294.4 304.9 232.6 280.3 280.3 280.6 280.6 290.7 234.1 68.8 243.6 226.7 272.9 153.4 289.9 67.5 220.3 216.0 255.4 150.4 277.1 68.5 Ambient Temperature (°F) 115 Air Flow CFM 6400 7200 8000 8800 Ent DB °F 61 67 73 MBH SHC MBH SHC MBH SHC 75 158.5 152.9 206.9 118.1 246.1 80 177.1 177.1 208.6 154.5 247.1 108.6 85 201.1 201.1 212.3 192.1 249.1 144.9 90 71.0 222.0 222.0 223.1 223.0 251.3 182.3 75 168.6 165.4 216.4 125.7 251.0 80 191.7 191.7 218.4 166.8 252.7 111.5 85 214.8 214.8 223.1 209.0 255.1 153.3 90 70.1 236.2 236.2 236.5 236.5 257.9 195.5 75 179.2 177.5 223.0 132.4 254.7 80 204.0 204.0 225.4 178.2 257.0 115.2 85 227.3 227.3 230.9 223.5 259.6 161.8 90 68.8 247.3 247.3 247.7 247.7 263.3 208.7 75 188.7 188.1 227.6 138.7 257.4 80 214.2 214.2 230.3 189.1 260.3 118.2 Notes: 67.5 80 1. Dry Coil Condition. Total Gross Cooling Capacity (MBh) shown to the left is not applicable. In this case the Sensible Heat Capacity (SHC) is the total capacity. 256.1 256.1 256.3 256.3 267.8 221.7 2. All capacities shown are gross and have not considered indoor fan heat. To obtain net cooling subtract indoor fan heat. 197.1 197.0 231.8 145.0 259.8 67.1 3. MBH = Total Gross Capacity 223.4 223.4 235.9 200.1 262.9 122.0 4. SHC = Sensible Heat Capacity 85 245.1 245.1 246.0 245.3 266.7 178.3 * stands for both downflow and horizontal unit. 90 263.4 263.4 263.6 263.6 271.7 234.3 85 90 9600 Entering Wet Bulb (F) 75 237.3 237.3 239.4 236.4 263.6 170.1 PKGP-PRC012M-EN 25 Performance Data Table 5. Evaporator fan performance 12½ tons WS*150E downflow or horizontal External Static Pressure (Inches of Water) 0.10 CFM 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 3HP Standard Motor & Low Static Drive Accessory 3HP Standard Motor & Drive 4000 — — 382 0.56 420 0.66 459 0.79 496 0.91 531 1.05 564 1.19 595 1.34 625 1.50 654 1.67 4500 — — 410 0.73 446 0.85 479 0.97 514 1.11 548 1.26 578 1.40 610 1.56 639 1.72 666 1.89 5000 400 0.80 440 0.95 473 1.07 504 1.20 534 1.34 566 1.50 597 1.66 625 1.81 653 1.98 681 2.16 5500 431 1.03 470 1.19 502 1.34 531 1.48 559 1.62 586 1.77 615 1.95 643 2.12 670 2.30 695 2.47 6000 463 1.30 500 1.48 531 1.65 559 1.80 585 1.95 611 2.11 636 2.28 662 2.46 689 2.66 714 2.85 3HP Standard Motor & High Static Drive Accessory Continued External Static Pressure (Inches of Water) 1.10 CFM 1.20 1.30 1.40 1.50 1.60 1.70 1.80 1.90 2.00 RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 3HP Standard Motor & Low Static Drive Accessory 3HP Standard Motor & High Static Drive Accessory 4000 682 1.83 708 1.99 734 2.16 758 2.32 782 2.49 804 2.66 826 2.83 847 3.01 867 3.19 886 3.38 4500 693 2.07 719 2.25 745 2.44 769 2.62 793 2.80 815 2.99 838 3.17 859 3.36 880 3.55 900 3.74 5000 707 2.34 732 2.53 757 2.72 780 2.92 804 3.13 826 3.33 848 3.54 870 3.74 891 3.95 911 4.15 5500 721 2.66 747 2.86 771 3.05 794 3.26 816 3.46 838 3.68 860 3.90 881 4.13 902 4.36 922 4.58 6000 738 3.04 760 3.22 784 3.43 808 3.65 831 3.86 852 4.08 873 4.30 893 4.53 913 4.77 933 5.01 5HP Oversized Motor & Drive Notes: 1. Fan motor heat (MBH) = 3.15 x Fan BHP. 2. Data includes pressure drop due to wet coils and filters. 3. No accessories or options are included in pressure drop data. 4. Refer to Table 12, p. 29 to determine add’l static pressure drop due to other options/accessories. 5. Factory supplied motors, in commercial equipment, are definite purpose motors, specifically designed and tested to operate reliably and continuously at all cataloged conditions. Using the full horsepower range of our fan motors as shown in our tabulated data will not result in nuisance tripping or premature motor failure. Our product's warranty will not be affected. 26 PKGP-PRC012M-EN Performance Data Table 6. Evaporator fan performance 15 tons WS*180E downflow or horizontal External Static Pressure (Inches of Water) 0.10 CFM 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 3HP Standard Motor & Low Static Drive Accessory 3HP Standard Motor Drive 4800 397 0.75 435 0.88 469 1.00 501 1.13 533 1.28 566 1.43 596 1.59 625 1.74 655 1.92 682 2.09 5400 435 1.02 473 1.18 504 1.32 533 1.46 562 1.60 590 1.76 620 1.94 648 2.11 674 2.28 700 2.46 723 2.92(a) 6000 475 1.36 510 1.53 541 1.70 568 1.85 594 2.01 620 2.17 645 2.34 672 2.53 698 2.73 6600 514 1.76 549 1.96 578 2.15 604 2.33 629 2.49 653 2.66 676 2.84 699 3.02 722 3.23 747 3.44 7200 555 2.25 588 2.46 616 2.68 641 2.89 665 3.06 687 3.24(b) 709 3.43 730 3.62 751 3.82 772 4.02 5HP Oversized Motor & Drive Continued External Static Pressure (Inches of Water) 1.10 CFM 1.20 1.30 1.40 1.50 1.60 1.70 1.80 1.90 2.00 RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 3HP Standard Motor & High Static Drive Accessory 5HP Oversized Motor & Drive 4800 708 2.27 734 2.46 758 2.66 782 2.86 806 3.06 829 3.25 850 3.45 872 3.65 893 3.85 913 4.04 5400 727 2.65 752 2.85 776 3.05 799 3.25 821 3.47 843 3.69 865 3.91 886 4.13 907 4.36 927 4.58 6000 747 3.11 770 3.30 794 3.51 817 3.73 839 3.95 861 4.17 881 4.40 902 4.63 922 4.87 942 5.12 6600 770 3.66 793 3.87 815 4.08 835 4.28 857 4.51 879 4.74 900 4.98 — — — — — — 7200 794 4.25 817 4.49 839 4.73 860 4.96 — — — — — — — — — — — — Notes: 1. Fan motor heat (MBH) = 3.15 x Fan BHP. 2. Data includes pressure drop due to wet coils and filters. 3. No accessories or options are included in pressure drop data. 4. Refer to Table 12, p. 29 to determine add’l static pressure drop due to other options/accessories. 5. Factory supplied motors, in commercial equipment, are definite purpose motors, specifically designed and tested to operate reliably and continuously at all cataloged conditions. Using the full horsepower range of our fan motors as shown in our tabulated data will not result in nuisance tripping or premature motor failure. Our product's warranty will not be affected. (a) 3HP Standard Motor & High Static Drive Accessory (b) 5-hp Oversized Motor & Field Supplied Fan Sheave BK160 x 1 3/16 with BX75 (DF) or BX90 (HZ) Belt Required. PKGP-PRC012M-EN 27 Performance Data Table 7. Evaporator fan performance 20 tons WS*240E downflow or horizontal External Static Pressure (Inches of Water) 0.10 CFM 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 5HP Standard Motor Drive & low Static Drive Accessory 5HP Standard Motor Drive 6400 — — — — 507 1.72 535 1.88 560 2.07 584 2.27 607 2.46 631 2.66 654 2.86 677 3.07 7200 — — 519 2.10 549 2.30 576 2.48 600 2.67 623 2.88 644 3.10 665 3.32 686 3.54 707 3.76 8000 531 2.50 563 2.77 592 3.00 617 3.21 641 3.41 663 3.62 684 3.86 704 4.10 723 4.34 742 4.58 8800 578 3.26 607 3.56 634 3.83 659 4.08 683 4.31 704 4.54 724 4.77 744 5.01 762 5.27 779 5.54 9600 626 4.19 653 4.51 679 4.81 703 5.10 725 5.36 746 5.62 765 5.85 784 6.11 802 6.36 819 6.64 7.5HP Oversized Motor & Drive Continued External Static Pressure (Inches of Water) 1.10 CFM 1.20 1.30 1.40 1.50 1.60 1.70 1.80 1.90 2.00 RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 5HP Standard Motor Drive 6400 699 3.30 721 3.52 742 3.75 762 3.98 780 4.20 798 4.42 815 4.66 832 4.89 849 5.12 866 5.36 7200 727 3.98 748 4.22 768 4.46 789 4.71 808 4.97 827 5.22 845 5.48 861 5.73 878 5.98 893 6.24 8000 760 4.82 779 5.07 798 5.32 816 5.57 834 5.83 853 6.11 871 6.38 889 6.67 906 6.95 923 7.23(a) 8800 797 5.81 814 6.07 831 6.34 848 6.60 865 6.88 882 7.15 898 7.42 — — — — — — 9600 836 6.93 852 7.22 868 7.51 — — — — — — — — — — — — — — 7.5HP Oversized Motor & Drive Notes: 1. Fan motor heat (MBH) = 3.15 x Fan BHP. 2. Data includes pressure drop due to wet coils and filters. 3. No accessories or options are included in pressure drop data. 4. Refer to Table 12, p. 29 to determine add’l static pressure drop due to other options/accessories. 5. Factory supplied motors, in commercial equipment, are definite purpose motors, specifically designed and tested to operate reliably and continuously at all cataloged conditions. Using the full horsepower range of our fan motors as shown in our tabulated data will not result in nuisance tripping or premature motor failure. Our product's warranty will not be affected. 6. For multi-speed or single zone VAV applications, minimum "full" speed airflow must be set to 6800 cfm or higher to prevent VFD overheating during heating operation. (a) 7.5-hp Oversized Motor & Field Supplied Motor Sheave 1VP50 x 1 1/8 Required. Table 8. Standard motor & drive/fan speed (Rpm) 6 Turns 5 Turns 4 Turns 3 Turns 2 Turns Open Open Open Open Open 1Turn Open Tons Unit Model No. 12½ WS*150E3,4,W 500 537 574 611 648 685 Closed N/A 15 WS*180E3,4,W 500 537 574 611 648 685 N/A 20 WS*240E3,4,W 605 650 695 739 784 829 N/A 1Turn Open Closed Note: Factory set at 3 turns open. Table 9. Tons 28 Standard motor & low static fan drive Unit Model No. 6 Turns 5 Turns 4 Turns 3 Turns 2 Turns Open Open Open Open Open 12½ WS*150E3,4,W 379 407 435 463 491 519 N/A 15 WS*180E3,4,W 379 407 435 463 491 519 N/A 20 WS*240E3,4,W 506 544 581 619 656 694 N/A PKGP-PRC012M-EN Performance Data Table 10. Standard motor & high static drive accessory/fan speed (rpm) 6 Turns 5 Turns 4 Turns 3 Turns 2 Turns Open Open Open Open Open Tons Unit Model No. 12½ WS*150E3,4,W 685 722 759 796 15 WS*180E3,4,W 685 722 759 796 1Turn Open Closed 833 870 N/A 833 870 N/A 1Turn Open Closed Table 11. Oversized motor & drive/fan speed (rpm) 6 Turns 5 Turns 4 Turns 3 Turns 2 Turns Open Open Open Open Open Tons Unit Model No. 12½ WS*150E3,4,W 695 747 798 850 901 953 N/A 15 WS*180E3,4,W 695 747 798 850 901 953 N/A 20 WS*240E3,4,W 694 739 784 829 874 919 N/A Table 12. Static pressure drops through accessories (inches water column) Standard Economizer with OA/RA Dampers(c) Tons 12½ 15 Unit Model No. WS*150E WS*180E WSH240E 20 WSD240E CFM Low Leak Economizer with OA/RA Dampers(d) 2” 2” Standard MERV 8 MERV 13 100% 100% 100% 100% Filters(a) Filters(b) Filters(b) OA RA OA RA 5-12 Electric Heater Accessory (KW)(e) 1423 36 54 72 4000 0.02 0.04 0.08 0.20 0.02 0.16 0.10 — 0.03 0.03 0.04 — 5000 0.03 0.05 0.11 0.26 0.03 0.24 0.16 — 0.04 0.05 0.06 — 6000 0.05 0.07 0.14 0.35 0.04 0.33 0.24 — 0.06 0.07 0.09 — 4800 0.03 0.05 0.10 0.24 0.03 0.22 0.15 — 0.04 0.04 0.05 — 6000 0.05 0.07 0.14 0.35 0.04 0.33 0.24 — 0.06 0.07 0.08 — 7200 0.07 0.09 0.17 0.42 0.05 0.45 0.35 — 0.09 0.10 0.12 — 6400 0.04 0.01 0.11 0.22 0.04 — — — — 0.06 0.08 0.09 8000 0.06 0.09 0.14 0.31 0.05 — — — — 0.10 0.12 0.14 9600 0.09 0.12 0.18 0.44 0.07 — — — — 0.14 0.17 0.20 6400 0.05 0.08 0.12 0.22 0.04 0.37 0.27 — — 0.06 0.08 0.09 8000 0.08 0.10 0.15 0.31 0.05 0.54 0.43 — — 0.10 0.12 0.14 9600 0.11 0.14 0.19 0.44 0.07 0.75 0.62 — — 0.14 0.17 0.20 (a) Tested with: 2” filters 12 - 20 tons. (b) Difference in pressure drop should be considered when utilizing optional 2” pleated filters. (c) OA = Outside Air and RA = Return Air. (d) OA = Outside Air and RA = Return Air. (e) Nominal KW ratings at 240, 480, 600 volts. PKGP-PRC012M-EN 29 Performance Data Table 13. 12½ tons three phase heating capacities (net) WS*150E3, E4, EW at 5000 CFM Outdoor Temp (°F) 70% RH Integrated Heating Capacity (MBh/1000) at Indicated Dry Bulb Temp (°F) Total Power in Kilowatts at Indicated Dry Bulb Temp (°F) 60 70 75 80 60 70 75 80 -8 50.9 48.5 47.2 45.9 9.6 10.3 10.8 11.3 -3 56.9 54.5 53.4 52.1 9.7 10.4 10.9 11.4 2 63.3 60.6 59.3 58.0 9.7 10.5 10.9 11.4 11.5 7 69.7 66.6 65.5 64.0 9.8 10.6 11.0 12 76.1 72.5 71.7 70.2 9.9 10.7 11.1 11.6 17 82.0 79.0 77.3 76.9 10.0 10.8 11.3 11.8 22 89.7 86.5 84.8 83.5 10.1 10.9 11.3 11.9 12.0 27 96.8 93.5 91.8 90.2 10.1 11.0 11.5 32 104.6 100.8 99.1 97.2 10.2 11.1 11.6 12.1 37 112.0 108.1 106.1 104.3 10.3 11.2 11.7 12.2 42 129.1 124.4 122.2 120.0 10.5 11.4 11.9 12.5 47 148.4 142.8 140.1 137.4 10.7 11.6 12.1 12.7 52 156.7 151.0 148.0 145.2 10.8 11.7 12.2 12.8 57 166.0 159.8 156.8 153.6 10.9 11.9 12.4 12.9 62 175.5 168.6 165.3 162.0 11.0 12.0 12.5 13.1 67 185.2 177.6 174.5 170.0 11.2 12.1 12.7 13.2 72 193.6 185.7 181.6 177.6 11.3 12.3 12.8 13.4 Notes: 1. For other airflow conditions, see heating capacity correction factor Net Heating Capacity and Power Input include indoor fan heat at nominal CFM and 0.35 inch ESP. To obtain net heating at other conditions, subtract fan heat at this condition and add fan heat at new condition. 2. Heating capacities and powers are integrated to include the effects of defrost in the frost region. 3. All heating capacities and power (kW) are at 70% OD relative humidity. 30 PKGP-PRC012M-EN Performance Data Table 14. 15 tons three phase heating capacities (net) WS*180E3, E4, EW at 6000 CFM Outdoor Temp (°F) 70% RH Integrated Heating Capacity (MBh/1000) at Indicated Dry Bulb Temp (°F) Total Power in Kilowatts at Indicated Dry Bulb Temp (°F) 60 70 75 80 60 70 75 80 -8 56.3 54.8 54.0 53.2 10.5 11.5 12.0 12.5 -3 62.8 61.1 60.2 59.4 10.7 11.7 12.1 12.7 2 69.5 67.6 66.7 65.7 10.9 11.8 12.4 12.9 7 76.2 71.1 69.9 70.8 11.1 12.0 12.5 14.0 12 82.9 73.0 76.9 77.0 12.0 12.1 12.7 13.7 17 88.2 85.4 84.0 82.7 11.4 12.4 12.9 13.5 22 95.9 92.8 91.4 89.9 11.6 12.5 13.1 13.7 27 103.8 100.6 98.9 97.3 11.8 12.7 13.3 13.9 32 112.3 109.0 107.1 105.5 11.9 13.0 13.5 14.1 37 120.8 117.1 115.4 113.7 12.1 13.2 13.8 14.4 42 148.0 143.6 141.4 139.1 12.2 13.3 13.9 14.5 47 179.2 173.8 170.8 168.0 12.6 13.6 14.2 14.8 52 190.8 185.3 182.3 179.0 12.8 13.9 14.4 15.0 57 204.1 197.7 194.2 191.5 13.1 14.1 14.7 15.3 62 217.8 210.6 207.5 203.7 13.4 14.4 15.0 15.6 67 233.5 225.5 221.1 217.0 13.7 14.8 15.4 16.0 72 247.8 239.7 235.5 231.2 14.1 15.2 15.8 16.4 Notes: 1. For other airflow conditions, see heating capacity correction factor Net Heating Capacity and Power Input include indoor fan heat at nominal CFM and 0.35 inch ESP. To obtain net heating at other conditions, subtract fan heat at this condition and add fan heat at new condition. 2. Heating capacities and powers are integrated to include the effects of defrost in the frost region. 3. All heating capacities and power (kW) are at 70% OD relative humidity. PKGP-PRC012M-EN 31 Performance Data Table 15. 20 tons three phase heating capacities (Net) WS*240E3, E4, EW at 8000 CFM Outdoor Temp (°F) 70% RH Integrated Heating Capacity (MBh/1000) at Indicated Dry Bulb Temp (°F) Total Power in Kilowatts at Indicated Dry Bulb Temp (°F) 60 70 75 80 60 70 75 80 -8 80.6 78.4 77.6 76.8 15.1 15.9 16.4 16.9 -3 87.5 85.3 84.5 83.4 15.3 16.0 16.5 17.0 2 96.3 93.9 92.8 91.7 15.4 16.2 16.7 17.2 7 106.0 103.2 102.3 101.0 15.5 16.3 16.8 17.3 12 118.3 116.2 115.5 114.7 15.7 16.5 17.0 17.5 17 131.1 128.2 127.4 126.3 15.9 16.7 17.2 17.7 22 142.9 140.3 138.8 137.2 16.1 16.9 17.4 17.9 27 154.1 151.3 150.0 148.6 16.4 17.3 17.8 18.3 32 165.5 162.4 161.2 159.6 16.5 17.4 17.9 18.4 37 180.9 177.6 175.7 174.5 16.8 17.7 18.2 18.7 42 196.5 191.9 189.8 188.2 17.0 17.9 18.4 18.9 47 213.3 209.1 207.0 205.4 17.1 18.0 18.5 19.0 52 228.9 224.2 221.4 219.8 17.4 18.3 18.8 19.3 57 243.4 237.7 235.6 233.0 17.8 18.8 19.3 19.8 62 261.9 255.7 252.6 250.0 20.0 21.1 21.6 22.1 67 279.6 272.0 268.9 265.3 20.1 21.2 21.7 22.2 72 298.5 291.1 287.9 283.8 20.4 21.5 22.0 22.6 Notes: 1. For other airflow conditions, see heating capacity correction factor Net Heating Capacity and Power Input include indoor fan heat at nominal CFM and 0.35 inch ESP. To obtain net heating at other conditions, subtract fan heat at this condition and add fan heat at new condition. 2. Heating capacities and powers are integrated to include the effects of defrost in the frost region. 3. All heating capacities and power (kW) are at 70% OD relative humidity. Table 16. Heating capacity correction factors % Variation of Nominal CFM - 20 - 10 0 + 10 + 20 Total Gross Capacity Multiplier 0.96 0.98 1.0 1.01 1.02 Table 17. Auxiliary electric heat capacity Total(a) Tons 12½, 15 20 Unit KW Model No. Input(b) 18.00 WS*150E3, E4, EW WS*180E3, E4, EW WS* 240E3, E4, EW MBh Stage 1 No. of KW Output 61.00 36.00 Stage 2 MBh KW MBh Stages Input(b) Output Input(b) Output 1 18.00 61.00 123.00 2 18.00 61.00 18.00 61.00 54.00 184.00 2 36.00 123.00 18.00 61.00 36.00 123.00 2 18.00 61.00 18.00 61.00 54.00 184.00 2 36.00 123.00 18.00 61.00 72.00 246.00 2 36.00 123.00 36.00 123.00 - - (a) Heaters are rated at 240v,380v,480v and 600v. For other than rated voltage, CAP= (voltage/rated voltage)2 x rated cap. (b) For all input/output categories, does not include fan power or heat. 32 PKGP-PRC012M-EN Performance Data Table 18. Electric heater voltage correction factors (applicable to auxiliary heat capacity) Nominal Distribution Capacity Voltage Voltage Multiplier 208 0.75 230 0.92 240 1.00 440 0.84 240 480 600 460 0.94 480 1.00 540 0.81 575 0.92 600 1.00 Table 19. Air temperature rise across electric heaters (°F) KW Stages 12½ Ton 5000 CFM 15 Ton 6000 CFM 20 Ton 8000 CFM Three Phase WS*150E Three Phase WS*180E Three Phase WS*240E 9.00 1 - - - 17.30 1 - - - 18.00 1 11.4 9.5 - 27.00 2 - - - 36.00 2 23.0 19.0 14.2 54.00 2 34.1 28.4 21.3 72.00 2 - - 28.5 Table 20. Electric heater temperature rise correction factors PKGP-PRC012M-EN % Variation From Nominal CFM - 20 - 15 - 10 -5 0 +5 +10 +15 +20 Temperature Rise Multiplier 1.25 1.17 1.11 1.05 1.00 0.95 0.91 0.87 0.83 33 Controls Field Installed Control Options Zone Sensors Note: Zone sensor required for units configured for Single Zone VAV indoor fan system control to enable Single Zone VAV functionality. Zone Sensors are the building occupant’s comfort control devices forVoyager™ units with ReliaTel: Manual Changeover Manual/Automatic Changeover Manual/Automatic Changeover Heat, Cool or Off System Switch. Fan Auto or Off Switch. One temperature setpoint lever Auto, Heat, Cool or Off System Switch. Fan Auto or Off Switch. Two temperature setpoint levers Auto, Heat, Cool or Off System Switch. Fan Auto or Off Switch. Two temperature setpoint levers. Status Indication LED lights, System On, Heat, Cool, or Service. Manual/Automatic Changeover Remote Sensor Integrated Comfort™ System Auto, Heat, Cool or Off System Switch. Fan Auto or Off Switch. Two temperature setpoint levers Sensor(s) available for all zone sensors to provide remote sensing capabilities Sensor(s) available with optional temperature adjustment and override buttons to provide central control through a Trane Integrated Comfort™system. RA Remote Sensor Return Air Remote Sensor which can be mounted in the return air duct to report return air temperature. 34 PKGP-PRC012M-EN Controls Programmable Night Setback Touchscreen Programmable Thermostat (2H/2C) MON TUE WED THU FRI SAT FAN ON AUTO CIRC Auto or manual changeover with seven-day programming. Keyboard selection of Heat, Cool, Fan, Auto, or On. All programmable sensors have System On, Heat, Cool, Service LED/indicators as standard. Night Setback Sensors have one (1) Occupied, one (1) Unoccupied, and one (1) Override program per day. CO2 Sensor SUN HEAT SYSTEM EM HEAT HEAT OFF COOL AUTO RESET DONE EDIT CANCEL PERIOD DEHUMIDIFIER COOL PM WAKE LEAVE RETURN SLEEP CANCEL Two Heat/Two Cool programmable thermostat with touch screen digital display. Menu-driven programming. Effortless setup. Program each day separately with no need to copy multiple days. All programming can be done on one screen. Easy to read and use. Large, clear backlit digital display. The CO2 sensor shall have the ability to monitor the concentration (parts per million, ppm) of CO2 (Carbon Dioxide) in the air. As the CO2 concentration changes, the outside air damper modulates to meet the current ventilation needs of the zone. Digital Display Programmable Thermostat (3H/2C) Digital Display Thermostat (3H/2C) Two Heat/Two Cool auto changeover digital display thermostat. 7-day programmable stat with night setback shall be available Three Heat, Two Cool auto changeover digital display thermostat. Dual Thermistor Remote Zone Sensor This sensor will allow the customer to reduce the total number of remote sensors to obtain space temperature averaging. This sensor should be utilized with ReliaTel controls. Room Remote Sensor Space Remote Sensor which can be mounted on the wall to report/control from a remote location in the space. PKGP-PRC012M-EN 35 Electrical Data Table 21. Unit wiring Standard Indoor Motor Tons Unit Model # 12½ 15 20 Oversize Indoor Fan Motor Max Fuse Size or Max Fuse Size or Unit Operating Minimum Circuit Max Circuit Minimum Circuit Max Circuit Voltage Range Ampacity Breaker(a) Ampacity Breaker(a) WS*150E3 187-253 68 80 74 WS*150E4 414-506 32 40 35 90 45 WS*150EW 517-633 25 30 27 30 WS*180E3 187-253 74 90 80 100 WS*180E4 414-506 36 45 39 50 WS*180EW 517-633 30 35 32 40 WS*240E3 187-253 116 150 124 150 WS*240E4 414-506 56 70 59 70 WS*240EW 517-633 45 60 48 60 (a) HACR type circuit breaker per NEC. Table 22. Unit wiring with electric heat (single point connection) — standard refrigeration system (downflow and horizontal) Standard Indoor Motor Oversize Indoor Motor Tons Unit Model Number Heater Model Number(a) Heater kW Rating Control Stages MCA Max Fuse Size or Max Circuit Breaker MCA Max Fuse Size or Max Circuit Breaker(b) 208/230 Volts Three Phase 12½ 15 20 WS*150E3 WS*180E3 WS*240E3 AYDHTRK318/AYHHTRM318 13.5/18.0 1 115/123 125/125 121/129 125/150 AYDHTRK336/AYHHTRM336 27.0/36.0 2 168/183 175/200 174/189 175/200 AYDHTRK354/AYHHTRM354 40.5/54.0 2 209/198 225/200 215/204 225/225 AYDHTRK318/AYHHTRM318 13.5/18.0 1 121/129 125/150 127/135 150/150 AYDHTRK336/AYHHTRM336 27.0/36.0 2 168/183 175/200 174/189 175/200 AYDHTRK354/AYHHTRM354 40.5/54.0 2 215/204 225/225 221/210 225/225 AYDHTRL336/AYHHTRN336 27.0/36.0 2 210/225 225/225 218/233 225/250 AYDHTRL354/AYHHTRN354 40.5/54.0 2 257/246 300/250 265/254 300/300 AYDHTRK372/AYHHTRN372 54.0/72.0 2 267/290 300/300 275/298 300/300 70 460 Volts Three Phase 12½ 15 20 36 WS*150E4 WS*180E4 WS*240E4 AYDHTRK418/AYHHTRM418 18 1 60 60 63 AYDHTRK436/AYHHTRP436 36 2 87 90 90 90 AYDHTRK454/AYHHTRM454 54 2 97 100 100 100 AYDHTRK418/AYHHTRM418 18 1 64 70 67 70 AYDHTRK436/AYHHTRM436 36 2 91 100 94 100 AYDHTRK454/AYHHTRM454 54 2 101 110 104 110 AYDHTRL436/AYHHTRN436 36 2 111 125 114 125 AYDHTRL454/AYHHTRN454 54 2 121 125 125 125 AYDHTRK472/AYHHTRN472 72 2 143 150 146 150 PKGP-PRC012M-EN Electrical Data Table 22. Unit wiring with electric heat (single point connection) — standard refrigeration system (downflow and horizontal) (continued) Standard Indoor Motor Oversize Indoor Motor Tons Unit Model Number Heater Model Number(a) Heater kW Rating Control Stages MCA Max Fuse Size or Max Circuit Breaker MCA Max Fuse Size or Max Circuit Breaker(b) 575 Volts Three Phase 12½ 15 20 WS*150EW WS*180EW WS*240EW AYDHTRKW18 (AYDHTRLW18)(a) /AYHHTRMW18 (AYHHTRPW18) 18 1 47 50 49 50 AYDHTRKW36/AYHHTRMW36 (AYHHTRRW36)(a) 36 2 69 70 71 80 AYDHTRKW54/AYHHTRMW54 54 2 77 80 79 80 AYDHTRKW18 (AYDHTRMW18)(a) /AYHHTRMW18 (AYHHTRQW18) 18 1 52 60 54 60 AYDHTRKW36/AYHHTRMW36 (AYHHTRSW36)(a) 36 2 74 80 76 80 AYDHTRKW54/AYHHTRMW54 54 2 82 90 84 90 AYDHTRLW36/AYHHTRNW36 36 2 89 90 92 100 AYDHTRLW54/AYHHTRNW54 54 2 97 110 100 110 AYDHTRKW72/AYHHTRNW72 72 2 115 125 118 125 (a) Heater model numbers in parenthesis apply to units with an optional high SCCR rating. (b) Values do not include power exhaust accessory. * Indicates both downflow and horizontal units. Table 23. Electrical characteristics - power exhaust accessory Tons Accessory Operating Voltage Phase HP RPM 208-230 1 3/4 1040 6.6 460 1 3/4 1040 3.2 8.4 575 1 3/4 1040 2.1 5.2 12½, 15, 20 Amps FLA LRA 13.5 Table 24. Electrical characteristics - evaporator fan motors - 60 cycle Standard Evaporator Fan Motor Oversized Evaporator Fan Motor Amps Tons 12½ 15 20 Amps Unit Model No. No. Volts Phase HP FLA LRA No. Volts Phase HP FLA LRA WS*150E3 1 208-230 3 3.00 10.6 81.0 1 208-230 3 5.00 16.7 109.8 WS*150E4 1 460 3 3.00 4.8 40.5 1 460 3 5.00 7.6 54.9 WS*150EW 1 575 3 3.00 3.9 31.0 1 575 3 5.00 6.1 41.6 WS*180E3 1 208-230 3 3.00 10.6 81.0 1 208-230 3 5.00 16.7 109.8 WS*180E4 1 460 3 3.00 4.8 40.5 1 460 3 5.00 7.6 54.9 WS*180EW 1 575 3 3.00 3.9 31.0 1 575 3 5.00 6.1 41.6 120.4 WS*240E3 1 208-230 3 5.00 16.7 109.8 1 208-230 3 7.50 24.2 WS*240E4 1 460 3 5.00 7.6 54.9 1 460 3 7.50 11.0 74.0 WS*240EW 1 575 3 5.00 6.1 41.6 1 575 3 7.50 9.0 60.0 PKGP-PRC012M-EN 37 Electrical Data Table 25. Electrical characteristics — compressor motor and condenser motor — 60 cycle Compressor Motors Condenser Fan Motors Amps(a) Tons 12½ 15 20 Amps Unit Model Number No. Volts Phase HP(b) RPM RLA LRA No. Phase HP FLA LRA WS*150E3 2 208-230 3 5.6 3450 22.4 149 2 1 0.5 3.2 8.8 WS*150E4 2 460 3 5.6 3450 10.6 75 2 1 0.5 1.6 3.8 WS*150EW 2 575 3 5.6 3450 7.9/7.7 54 2 1 0.5 1.3 3.2 WS*180E3 2 208-230 3 6.9 3450 25 164 2 1 0.5 3.2 8.8 WS*180E4 2 460 3 6.9 3450 12.5/12.2 100 2 1 0.5 1.6 3.8 WS*180EW 2 575 3 6.9 3450 10.3/10.1 78 2 1 0.5 1.3 3.2 WS*240E3 2 208-230 3 10.4 3450 39.1 267 2 1 1 5.0 14.4 WS*240E4 2 460 3 10.4 3450 17.3 142 2 1 1 2.5 5.8 WS*240EW 2 575 3 10.4 3450 15.4 103 2 1 1 2 5.1 (a) For Compressor Motors and Condenser Fan Motors: Amp draw for each motor; multiply value by number of motors to determine total amps. (b)HP for each compressor. *Indicates both downflow and horizontal units. 38 PKGP-PRC012M-EN Dimensional Data Figure 2. Heat pump models - 12½ - 20 tons 85 5/16" 2167MM 122 5/16" 3107MM 13/16" 20MM FILTER ACCESS DOOR HORIZONTAL 54" (1372MM) - 12.5-15T UNITS 64 1/8" (1629MM) - 20T UNITS 1" 25.4MM 6 7/16" 163.51MM DOWNFLOW CONDENSATE DRAIN CONN 1" (25.4MM) NPT 48 1/2" 1231.90MM 56" 1422MM SINGLE POINT POWER ENTRY 33 3/16" 843MM 7/8" (22.23MM) DIA. HOLE (UNIT CONTROL WIRE) 6 13/16" 173MM 121 11/16" 3091MM 8 15/16" 227MM 2 11/16" 68.26MM 84 3/16" 2154MM SERVICE GAUGE PORT ACCESS 3" (76MM) DIA HOLE (UNIT POWER WIRE) * All dimensions are in inches/millimeters. PKGP-PRC012M-EN 39 Dimensional Data Figure 3. Heat pump models - 12½ - 20 tons * All dimensions are in inches/millimeters. Figure 4. Heat pump models - 12½ - 20 tons * All dimensions are in inches/millimeters. 40 PKGP-PRC012M-EN Dimensional Data Figure 5. Heat pump models - 12½ - 20 tons 9 1” 25.4 MM CURB FLANGE LONG SIDES SHORT SIDES * Duct flanges mount 7-7/16" down inside the curb on the 1-1½ curb flanges. Roofcurb is intended for downflow use only. * All dimensions are in inches/millimeters. Figure 6. Heat pump models - 12½ - 20 tons * All dimensions are in inches/millimeters. PKGP-PRC012M-EN 41 Dimensional Data Figure 7. Downflow & horizontal condensate locations Table 26. Heat pump units Condensate Drain Location Downflow Only Tons A B C D F 12½, 15, 20 26 7/16 28 3/4 19 15/16 4 1/4 4 1/4 G H 76 5/16 68 11/16 Condensate Drain Size Downflow J Horizontal K 1 NPT 26 3/4 5 3/8 Table 27. Swing clearances Unit Model # A B C D E WSD 150-240 29 1/2 56 38 1/2 18 1/2 N/A WSH 150-240 29 1/2 N/A 38 1/2 18 1/2 14 Note: All dimensions are in inches. TOP VIEW SHOWING THROUGH THE BASE ELECTRICAL UTILITY LOCATIONS AND ACCESS PANEL SWING CLEARANCES. B 6 7/8" SWING RADIUS (E) HORIZONTAL FILTER ACCESS PANEL SWING RADIUS (A) ID SECTION ACCESS PANEL SWING RADIUS (D) ID FAN SECTION ACCESS PANEL 42 THROUGH THE BASE ELECTRICAL SWING RADIUS (C) OD SECTION ACCESS PANEL PKGP-PRC012M-EN Dimensional Data Figure 8. Fresh air hood (horizontal units) Figure 9. Fresh air hood (downflow units) Figure 10. Power exhaust - downflow economizers Figure 11. Power exhaust - downflow economizers - side view C POWER EXHAUST with DOWNFLOW ECONOMIZERS only, SIDE VIEW Figure 12. Economizer - horizontal units Figure 13. Economizer - downflow units Note: When applying economizer to horizontal units, connected ductwork must be run full size to allow proper operation of economizer damper. Table 28. Power exhaust dimensions Unit Model # A B(a) C(b) WS* 150-240 19½ 64¾ 39 (a) Horizontal dimension only. Downflow economizer is width of end panel. (b)Power exhaust is applied on downflow economizer only. PKGP-PRC012M-EN 43 Weights Table 29. Accessory net weights (lbs) Std Economizer (a) Unit Model No. Tons Low Leak Economizer Outside Air Damper Power Oversized High Moto- Exhaust Roof Motor Static (b) Manual rized Curb Adder Drive Net Ship Net 12½, 15, WSD150-240E 20 80 265 250 32 75 95 235 5 10 12½, 15, WSH150-240E 20 65 210 - 32 75 - - 5 15 (a) Net weight should be added to unit weight when ordering factory installed economizer or oversize motor. (b) Downflow only. Table 30. Electric heaters weights Electric Heaters(a)(b) Tons Unit Model No. All Zone Sensors 5-18 kW 240/480V 23-36 kW 240/480V 54 kW 240/480V 72 kW 240/480V 12½-20 WS*150E, 180E, 240E 1 28/22 33/27 40/32 43/34 (a) For 600V heaters net weights are same as 480V heaters. (b) To estimate shipping weight add 5 lbs to net weight. Table 31. Variable frequency drive weights Motor Size WSD150-240E WSH150-240E 3(a) & 5 HP 32 34 63 65 7.5 HP(b) (a) 3 HP motors not applicable to WS*240E units. (b) WS*240E units only. Figure 14. Center of gravity 44 PKGP-PRC012M-EN Weights Table 32. Maximum unit & corner weights (lbs) and center of gravity dimensions (In.) Maximum Weights (Lbs) Tons Unit Model No. Shipping Corner Weights (Lbs) Center of Gravity (In.) Net A B C D Length Width 12½ WS*150E 2430 1978 633 514 376 455 56 36 15 WS*180E 2435 1982 634 515 377 456 56 36 20 WS*240E 2566 2107 674 485 400 590 57 35 Table 33. Factory installed options (FIOPS) net weights (lbs)(a)(b)(c) Accessory High Efficiency Motors(d) Weight Unit Model No. 49 WS*150-180 standard size motor 36 WS*240 standard size motor WS*150-180 oversized motor 0 WS*240 oversized size motor Hinged Doors 27 All WS* units Powered Convenience Outlet 38 All WS* units Through the Base Electrical 23 All WS* units 5 All WS* units except those with 54&72 kW heaters & 208/230V Unit Mounted Circuit Breaker Unit Mounted Disconnect Smoke Detectors (Supply/Return) Tool-less Hail Guard Stainless Steel Drain Pan 10 All WS* units with 54&72 kW heaters & 208/230V 5 All WS* units except those with 54&72 kW heaters & 208/230V 10 All WS* units with 54&72 kW heaters & 208/230V 5 All WS* units 43 WS*150,180 51 WS*240 8.1 All WS* units (a) Weights for FIOP accessories not listed are < 5 lbs. (b) Net weight should be added to unit weight when ordering factory installed accessories. (c) See Table 29, p. 44 for standard factory installed economizer and oversized motors. (d) Standard factory installed motors are already included in unit net and shipping weights. Values shown for high efficiency motors are in addition to the standard motor weight. * Indicates both downflow and horizontal units. PKGP-PRC012M-EN 45 Typical Wiring 46 PKGP-PRC012M-EN Typical Wiring PKGP-PRC012M-EN 47 Typical Wiring 48 PKGP-PRC012M-EN Typical Wiring PKGP-PRC012M-EN 49 Jobsite Connections Table 34. Zone sensors - typical number of wires Zone Sensors A Manual Changeover.....................................................................4 Manual/Auto Changeover.............................................................5 Manual/Auto Changeover with Status Indication LED’s....................10 Programmable Night Setback with Status Indication LED’s...............7 Thermostats B 3 Power Wires + 1 Ground Wire (three phase) 2 Power Wires + 1 Ground Wire (single phase) DISCONNECT SWITCH (BY OTHERS) B ZONE SENSOR OR THERMOSTAT A ROOFTOP UNIT Notes: 50 • For specific wiring information, see the installation instructions. • All wiring except power wires is low voltage. • All customer-supplied wiring should be copper and must conform to NEC or CEC and local electrical codes. • Wiring shown dotted is to be furnished and installed by the customer. • Zone sensors are required for units configured for Single Zone VAV indoor fan system control in order to enable Single Zone VAV functionality. PKGP-PRC012M-EN Mechanical Specifications General The units shall be dedicated downflow or horizontal airflow. The operating range shall be between 115°F and 0°F in cooling as standard from the factory for all units. Cooling performance shall be rated in accordance with ARI testing procedures. All units shall be factory assembled, internally wired, fully charged with R-410A, and 100% run tested to check cooling operation, fan and blower rotation and control sequence, before leaving the factory. Wiring internal to the unit shall be colored and numbered for simplified identification. Units shall be UL listed and labeled, classified in accordance to UL 1995/C 22.2, 236-05 3rd Edition. Casing Unit casing shall be constructed of zinc coated, heavy gauge, galvanized steel. Exterior surfaces shall be cleaned, phosphatized, and finished with a weather-resistant baked enamel finish. Unit’s surface shall be tested 500 hours in a salt spray test in compliance with ASTM B117. Cabinet construction shall allow for all maintenance on one side of the unit. In order to ensure a water and air tight seal, service panels shall have lifting handles and no more than three screws to remove. All exposed vertical panels and top covers in the indoor air section shall be insulated with a 1/2 inch, 1 pound density foil-faced, fire-resistant, permanent, odorless, glass fiber material. The base of the downflow unit shall be insulated with 1/2 inch, 1 pound density foil-faced, closed-cell material. The downflow unit’s base pan shall have no penetrations within the perimeter of the curb other than the raised 11/8 inch high supply/return openings to provide an added water integrity precaution, if the condensate drain backs up. The base of the unit shall have provisions for forklift and crane lifting. Unit Top The top cover shall be one piece, or where seams exist, double hemmed and gasket sealed to prevent water leakage. Filters Two inch standard filters shall be factory supplied on all units. Optional two inch pleated MERV 8 and MERV 13 filters with filter removal tool shall be available. Compressors External high pressure cutout shall be provided on all 15 and 20 models. Low pressure switches shall be standard. All units shall have direct-drive, hermetic, scroll type compressors with centrifugal type oil pumps. Motor shall be suction gas-cooled and shall have a voltage utilization range of plus or minus 10% of nameplate voltage. Internal overloads shall be provided with the scroll compressors. Crankcase heaters shall be utilized with all scroll compressors. Refrigerant Circuits Each refrigerant circuit shall have independent fixed orifice or thermostatic expansion devices, service pressure ports, and refrigerant line filter driers factory installed as standard. An area shall be provided for replacement suction line driers. Evaporator and Condenser Coils Internally finned, 5/16” copper tubes mechanically bonded to a configured aluminum plate fin shall be standard. Coils shall be leak tested at the factory to ensure the pressure integrity. All coils are pressure and leak tested at minimum of 450 psig. The completely assembled refrigerant system is leak tested at a minimum of 240 psig with a refrigerant and nitrogen mixture. All dual compressor units shall have intermingled evaporator coils. Sloped condensate drain pans are standard. Patentpending 1+1+1 condenser coil, permanently gapped for easy cleaning is available. PKGP-PRC012M-EN 51 Mechanical Specifications Outdoor Fans The outdoor fan shall be direct-drive, statically and dynamically balanced, draw-through in the vertical discharge position. The fan motor(s) shall be permanently lubricated and shall have builtin thermal overload protection. Indoor Fan Units above shall have belt driven, FC centrifugal fans with adjustable motor sheaves. Units with standard motors shall have an adjustable idler-arm assembly for quick-adjustment of fan belts and motor sheaves. All motors shall be thermally protected. Oversized motors shall be available for high static application. All indoor fan motors meet the U.S. Energy Policy Act of 1992 (EPACT). Controls Unit shall be completely factory- wired with necessary controls and contactor pressure lugs or terminal block for power wiring. Unit shall provide an external location for mounting a fused disconnect device. ReliaTel controls shall be provided for all 24-volt control functions. The resident control algorithms shall make all heating, cooling, and/or ventilating decisions in response to electronic signals from sensors measuring indoor and outdoor temperatures. The control algorithm maintains accurate temperature control, minimizes drift from set point, and provides better building comfort. A centralized control shall provide anti-short cycle timing and time delay between compressors to provide a higher level of machine protection. Defrost Controls Adaptive demand defrost shall be provided to permit defrost wherever coil icing conditions begin to significantly reduce unit capacity. Discharge Line Thermostat A bi-metal element discharge line thermostat is installed as a standard option on the discharge line of each system. This standard option provides extra protection to the compressors against high discharge temperatures in case of loss of charge, extremely high ambient and other conditions which could drive the discharge temperature higher. Discharge line thermostat is wired in series with high pressure control. When the discharge temperature rises above the protection limit, the bi-metal disc in the thermostat switches to the off position, opening the 24 VAC circuit. When the temperature on the discharge line cools down, the bi-metal disc closes the contactor circuit, providing power to the compressor. When the thermostat opens the fourth time, the ReliaTel control must be manually reset to resume operation on that stage. Phase Monitor The Phase Monitor is a 3 phase line monitor module that protects against phase loss, phase reversal and phase unbalance. It is intended to protect compressors from reverse rotation. It has an operating input voltage range of 190-600 VAC, and LED indicators for ON and FAULT. There are no field adjustments and the module will automatically reset from a fault condition. Variable Frequency Drive Variable Frequency Drives are factory installed and tested to provide supply fan motor speed modulation. VFDs on the supply fan, as compared to inlet guide vanes or discharge dampers, are quieter, more efficient, and are eligible for utility rebates. All VFDs are designed to allow bypass if required. Bypass control will simply provide full nominal airflow in the event of drive failure. 52 PKGP-PRC012M-EN Mechanical Specifications Factory Installed Options Black Epoxy Pre-Coated Coils The black epoxy coils have a thermoset vinyl coating that is bonded to the aluminum fin stock prior to the fin-stamping process. The pre-coated coils are an economical option for protection in mildly corrosive environments. Condensate Overflow Switch This option shall shut the unit down in the event that a clogged condensate drain line prevents proper condensate removal from the unit. Fault Detection & Diagnostics (FDD) This offering meets the mandatory requirement of Title 24. This option provides detection of the following faults: Air temperature sensor failure/fault, not economizing when it should, economizing when it should not, damper not modulating, and excessive outdoor air. The FDD system shall be certified by the Energy Commission as meeting the requirements. High Efficiency Motors This option is available with efficiency ratings from 86.5 up to 91.0. It is not available for all models. High Short Circuit Current Rating Unit shall be provided with electrical subsystem that will withstand fault currents up to 65kA (208/ 230, 460 VAC) or 25kA (575 VAC) compliant with UL 1995 and NEC 440.4 (B). Each compressor circuit and the indoor fan shall have dedicated overcurrent protection. Three phase motors shall be protected by Class J time delay fuses. Single phase motors shall be protected by Class CC time delay fuses. All transformers shall also be protected with Class CC time delay fuses. Contactors shall be din rail mounted. Hinged Access Doors Sheet metal hinges are available on the Filter, Evaporator, ID Fan and Compressor/Control Access Doors. This option is available on all models. Horizontal Side Access with Circuit Breaker This option is a thermal magnetic, molded case, HACR Circuit Breaker with provisions for through the base electrical connections. The circuit breaker will be installed in a water tight enclosure in the unit with access through a swinging door. Factory wiring will be provided from the switch to the unit high voltage terminal block. The circuit breaker will provide overcurrent protection, be sized per NEC and UL guidelines, and be agency recognized by UL/CSA. Horizontal Side Access with Disconnect Switch Three-pole, molded case, disconnect switch with provisions for through the base electrical connections are available. The disconnect switch will be installed in the unit in a water-tight enclosure with access through a swinging door. Factory wiring will be provided from the switch to the unit high voltage terminal block. The switch will be UL/CSA agency recognized. Note: The disconnect switch will be sized per NEC and UL guidelines but will not be used in place of unit overcurrent protection. This option is available on all models. Human Interface The Human Interface shall have a 5 inch color touchscreen display that conforms to FCC Part 15 Class B with an Ingress Protection Rating of IP24. The display text shall be readable by a person with 20/20 vision at a distance of 3 feet and 60° angle at lighting levels ranging from 100 lux - 25,000 lux. Also, the display shall operate at temperatures of -40° C to 70° C. Firmware and unit configurations shall be able to be restored via a USB storage device. PKGP-PRC012M-EN 53 Mechanical Specifications Multi-Speed Indoor Fan System Multi-speed indoor fan system is designed for use in applications for meeting the minimum requirement of CA Title 24. This system incorporates a multi-speed fan control to change the speed of the fan to 67% of full airflow based off of compressor stages. Powered or Unpowered Convenience Outlet This option is a GFCI, 120v/15amp, 2 plug, convenience outlet, either powered or unpowered. When the convenience outlet is powered, a service receptacle disconnect will be available. The convenience outlet is powered from the line side of the disconnect or circuit breaker, and therefore will not be affected by the position of the disconnect or circuit breaker. This option can only be ordered when the Through the Base Electrical with either the Disconnect Switch, or Circuit Breaker, option is ordered. This option is available on all models. Single Zone VAV SZVAV systems combine Trane application, control and system integration knowledge to exactly match fan speed with cooling and heating loads, regardless of the operating condition. Stainless Steel Drain Pan This option provides excellent corrosion and oxidation resistance. Drain pan shall be constructed of 304 stainless steel. Supply, Return and Plenum Air Smoke Detector With this option installed, if smoke is detected, all unit operation will be shut down. Reset will be manual at the unit. Return Air Smoke Detectors require minimum allowable airflow when used with certain models. See the Installation, Operation, and Maintenance (IOM) manual for the models affected and the minimum allowable airflow required. This option is available on all downflow models. Supply and/or Return Detectors may not be used with the Plenum Smoke Detector. Through the Base Electrical with Circuit Breaker This option is a thermal magnetic, molded case, HACR Circuit Breaker with provisions for through the base electrical connections. The circuit breaker will be installed in a water tight enclosure in the unit with access through a swinging door. Factory wiring will be provided from the switch to the unit high voltage terminal block. The circuit breaker will provide overcurrent protection, be sized per NEC and UL guidelines, and be agency recognized by UL/CSA. Through the Base Electrical with Disconnect Switch Three-pole, molded case, disconnect switch with provisions for through the base electrical connections are available. The disconnect switch will be installed in the unit in a water-tight enclosure with access through a swinging door. Factory wiring will be provided from the switch to the unit high voltage terminal block. The switch will be UL/CSA agency recognized. Note: The disconnect switch will be sized per NEC and UL guidelines but will not be used in place of unit overcurrent protection. This option is available on all models. Through the Base Utilities Access An electrical service entrance shall be provided allowing electrical access for both control and main power connections inside the curb and through the base of downflow units, and through the front of the horizontal units. Option will allow for field installation of liquid-tight conduit and an external field-installed disconnect switch. Two-Inch Pleated Filters Two inch pleated MERV 8 or MERV 13 filters with filter removal tool shall be available on all models. 54 PKGP-PRC012M-EN Mechanical Specifications Factory or Field Installed Options BACnet™ Communications Interface This option shall be provided to allow the unit to communicate directly with a generic open protocol BACnet MS/TP Network Building Automation System Controls. Barometric Relief This option shall provide a pressure operated damper for the purpose of space pressure equalization and be gravity closing to prohibit entrance of outside air during the equipment “off” cycle. Clogged Filter/Fan Failure Switch A dedicated differential pressure switch is available to achieve active fan failure indication and/or clogged filter indication. These indications will be registered with either a zone sensor with status indication lights or an Integrated Comfort™ System. Differential Pressure Switches These options allow for individual fan failure and dirty filter indication. The fan failure switch will disable all unit functions and “flash” the Service LED on the zone sensor. The dirty filter switch will light the Service LED on the zone sensor and will allow continued unit operation. Discharge Air Sensing Kit This kit provides true discharge air sensing in heating models. This sensor is a status indicator readable through Tracer™or Tracker™. The kit is functional only with the ReliaTel Options Module. Economizer - Standard, Downflow The assembly includes fully modulating 0-100% motor and dampers, barometric relief, minimum position setting, preset linkage, wiring harness with plug, fixed dry bulb and spring return actuator. The barometric relief damper shall be standard with the downflow economizer and shall provide a pressure operated damper that shall be gravity closing and shall prohibit entrance of outside air during the equipment “off” cycle. Solid state enthalpy and differential enthalpy control shall be field-installed. Economizer - Low Leak, Downflow This accessory meets low leak requirements for ASHRAE 90.1, IECC, and CA Title 24 standards (3 cfm/ft^2@1" wg exterior air, 4 cfm/ft^2@1" wg return air). This option allows 100% outdoor air supply from 0-100% modulating dampers and is standard with barometric relief. It can be paired with powered exhaust for additional building pressure relief.This option can be paired with or without Fault Detection & Diagnostics (FDD) to meet current mandatory CA Title 24 requirements. Available on downflow units only. The economizers come with three control options, dry bulb and reference or comparative enthalpy (optional). Electric Heaters Electric heat modules shall be available for installation within the basic unit. Electric heater elements shall be constructed of heavy-duty nickel chromium elements internally delta connected for 240 volt, wye connected for 480 and 600 volt. Staging shall be achieved through ReliaTel. Each heater package shall have automatically reset high limit control operating through heating element contactors. All heaters shall be individually fused from the factory, where required, and shall meet all NEC and CEC requirements when properly installed. Power assemblies shall provide singlepoint connection. Electric heat modules shall be UL listed or CSA certified. If ordering the Through the Base Electrical option with an Electric Heater, the heater must be factory installed. PKGP-PRC012M-EN 55 Mechanical Specifications Frostat™ This option is to be utilized as a safety device. The Frostat opens when temperatures on the evaporator coil fall below 10°F. The temperature will need to rise to 50°F before closing. This option should be utilized in low airflow or high outside air applications. Indoor Fan Motor Shaft Grounding Ring Shaft grounding rings are used on all VFD driven motors to provide a conductive discharge path away from the motor bearings to ground. Bearing Protection Ring shall be maintenance free circumferential ring of conductive micro fibers that discharges voltages to ground. LonTalk® Communications Interface The LonTalk communications interface, when installed in a Voyager unit, allows the unit to communicate as a Tracer™LCI-V device or directly with generic LonTalk Network Building Automation System Controls. Oversized Motors Oversized motors shall be available for high static applications. Reference or Comparative Enthalpy Reference Enthalpy is used to measure and communicate outdoor humidity. The unit receives and uses this information to provide improved comfort cooling while using the economizer. Comparative Enthalpy measures and communicates humidity for both outdoor and return air conditions and return air temperature. The unit receives and uses this information to maximize use of economizer cooling, and to provide maximum occupant comfort control. Reference or Comparative Enthalpy option shall be available when a factory or field installed Downflow Economizer is ordered. This option is available on all downflow models. Tool-less Hail Guards Tool-less, hail protection quality coil guards are available for condenser coil protection. Trane Communication Interface This factory or field-installed option shall be provided to interface ReliaTel™ controlled units with the Trane Integrated Comfort™ systems. Field Installed Options CO2 Sensor The CO2 sensor shall have the ability to monitor the concentration (parts per million, ppm) of CO2 (Carbon Dioxide) in the air. As the CO2 concentration changes, the outside air damper modulates to meet the current ventilation needs of the zone. Note: Choose factory-installed CO2 sensor wiring option to save time and ensure proper unit connections for the field installed CO2 sensor kits. Digital Display Zone Sensor The Digital LCD (Liquid Crystal Display) zone sensor has the look and functionality of standard zone sensors. This sensor includes a digital display of set point adjustment and space temperature in °F (Fahrenheit) or °C (Celsius). Includes FAN and SYSTEM buttons (supports the service functions of the standard sensor). E-squared memory stores last programmed set points. Requires 24 VAC (Volts AC). This sensor should be utilized with ReliaTel™ controls. Economizer - Standard, Horizontal The horizontal economizer shall contain the same features as the downflow economizer with the exception of barometric relief. 56 PKGP-PRC012M-EN Mechanical Specifications Economizer - Low Leak, Downflow This accessory meets low leak requirements for ASHRAE 90.1, IECC, and CA Title 24 standards (3 cfm/ft^2@1" wg exterior air, 4 cfm/ft^2@1" wg return air).This option allows 100% outdoor air supply from 0-100% modulating dampers and is standard with barometric relief. It can be paired with powered exhaust for additional building pressure relief. Available on downflow units only. High Static Drive The high static drive option shall allow the standard motor on the 12½ and 15 ton units to operate with improved external static capabilities. Manual Outside Air Damper The rain hood and screen shall provide up to 25% outside air. Motorized Outside Air Dampers Manually set outdoor air dampers shall provide up to 50% outside air. Once set, outdoor air dampers shall open to set position when indoor fan starts. The damper shall close to the full closed position when indoor fan shuts down. Powered Exhaust The powered exhaust shall provide exhaust of return air, when using an economizer, to maintain better building pressurization. Roof Curb - Downflow The roof curb shall be designed to mate with the downflow unit and provide support and a water tight installation when installed properly. The roof curb design shall allow field-fabricated rectangular supply/return ductwork to be connected directly to the curb. Curb design shall comply with NRCA requirements. Curb shall be shipped knocked down for field assembly and shall include wood nailer strips. Remote Potentiometer The minimum position setting of the economizer shall be adjusted with this accessory. Ventilation Override Accessory With the Ventilation Override Accessory installed, the unit can be set to transition up to three different pre-programmed sequences for Smoke Purge, Pressurization, and Exhaust. The transition occurs when a binary input on the RTOM is closed (shorted). This would typically be a hard wired relay output from a smoke detector or fire control panel. Zone Sensors This option shall be provided to interface with Voyager units and shall be available in either manual, automatic, programmable with night setback, with system malfunction lights or remote sensor options. Note: Zone sensors are required for units configured for Single Zone VAV indoor fan system control to enable Single Zone VAV functionality. PKGP-PRC012M-EN 57 Trane optimizes the performance of homes and buildings around the world. A business of Ingersoll Rand, the leader in creating and sustaining safe, comfortable and energy efficient environments, Trane offers a broad portfolio of advanced controls and HVAC systems, comprehensive building services, and parts. For more information, visit www.Trane.com. Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice. © 2014 Trane All rights reserved PKGP-PRC012M-EN 12 Jun 2014 We are committed to using environmentally Supersedes PKGP-PRC012L-EN (10 Jan 2014) conscious print practices that reduce waste.
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