UBS Axcera LU100AL 100-Watt UHF Translator User Manual 366897

UBS-Axcera 100-Watt UHF Translator 366897

Chapter 4

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10W-100W UHF Translator
Chapter 4, Circuit Descriptions
Chapter 4
Circuit Descriptions
4.1 (A1) UHF/VHF Receiver Tray
(1265-1100)
4.1.2 (A8) Dual Stage Amplifier
Assembly (1227-1503)
The UHF/VHF Receiver Tray w/(Optional)
Frequency Correction selects the desired
UHF or VHF On Channel Input Signal and
converts it to a Combined IF Signal of
45.75 MHz Visual + 41.25 MHz Aural.
The Tray also has provisions for a
Frequency Correction Option that
consists of a VCXO Channel Oscillator
Assembly with a PLL Circuit which
maintains an exact IF Output Frequency,
over the capture range of the PLL circuit,
even if the Input UHF or VHF Frequency
may vary.
The signal is next amplified +12 dB to
approximately the -49 to -4 dBm level by a
low noise amplifier located on (A8-A1) the
Dual Stage Amplifier Board (1227-1501)
that is contained in (A8) the Dual Stage
Amplifier Assembly (1227-1503).
The
board has approximately +13 dB or +26
dB of gain, depending on whether Jumper
W1 on J5 is in place. The amplified output
connects out of the board at J2.
4.1.3 (A9) Channel Filter, UHF (10071101), VHF L.B. (1034-1202) or VHF
H.B. (2065-1000)
RF Signal Path
The signal is then filtered in (A9) a Channel
Filter (1007-1101 UHF, 1034-1202 VHF LB
or 2065-1000 VHF HB) and then applied
back to (A8-A1) the Dual Stage Board at
J3.
4.1.1 (A7) 50Ω Filter, DC
Multiplexed, UHF (1035-1204), VHF
L.B. (1035-1902) or VHF H.B. (20651024) or 75Ω, UHF (1035-1207),
VHF L.B. (1035-1903) or VHF H.B.
(2065-1023)
More amplification of the signal takes place
on the Dual Stage Board, if needed.
Jumper W1 on J7 should be removed if the
Receiver Input level is greater than 40dBm.
The RF Input to the Tray, (-61 dBm to 16 dBm in Level), is fed through J1 for
50Ω to (A7) the input 50Ω Filter, DC
Multiplexed (1035-1204 UHF, 1035-1902
VHF LB or 2065-1024 VHF HB) or
through J5 for 75Ω to (A7) the 75Ω input
Filter, DC Multiplexed (1035-1207 UHF,
1035-1903 VHF LB or 2065-1023 VHF
HB), which is of a double tuned design
that is adjusted to the desired Input UHF
or VHF Channel Frequency. Note: If the
input signal is greater than -25dBm, an
attenuator should be used to limit the
level to -25dBm. +12 VDC, for use by an
(Optional)
external
Preamplifier
Assembly, connects to the filter through
F1 a 1 Amp Fuse. This +12 VDC is DC
Multiplexed onto the input signal cable
from the Preamplifier. DS1 a Red LED
located on TB1 in the Tray will be lit if the
+12 VDC is present on the input cable.
If a Preamplifier is not used, F1 should be
removed and DS1 should not be lit.
Pioneer, UHF Translator, Rev. 0
4.1.4 (A10) Downconverter Amplifier
Assembly, 45.75 MHz. (1227-1505)
The output is connected to (A10) the
Downconverter Amplifier Assembly (12271505)
that
contains
(A10-A1)
the
Downconverter Amplifier Board (12271502). The RF, at the -47 dBm to -2 dBm
Level, connects to the "R" Input Jack of the
Mixer Z1 located on the Downconverter
Amplifier Board.
Local Oscillator Signal Path
The Local Oscillator Signal is derived from
a cut to channel crystal mounted in an
oven that is factory set at 45° C. The
Oscillator operates at 1/8 for UHF, 1/4 for
4-1
10W-100W Digital UHF Transmitter
VHF High Band or 1/2 for VHF Low Band
of the desired local oscillator frequency.
4.1.5 (A4) Channel Oscillator
Assembly (1145-1202)
The crystal is mounted on (A4-A1) the
Channel Oscillator Board, Dual Oven
(1145-1201), that is part of the Channel
Oscillator Assembly (1145-1202). The
oscillator circuitry is a modified Colpitts
design operating in a separate oven set
at 50° C. for improved stability. If the
Frequency
Correction
Option
is
purchased, the VCXO Channel Oscillator
Assembly (1145-1206), which contains
the VCXO Channel Oscillator Board
(1145-1204), is used in place of the
standard Channel Oscillator Assembly,
and an AFC voltage from the PLL circuit
maintains the frequency of the VCXO.
4.1.6 (A5-A1) x8 Multiplier Board
(1227-1002), x2 Multiplier Board
(1227-1524) or x4 Multiplier Board
(1227-1525)
The output of the Channel Oscillator is
connected to the (A5-A1) the x8
Multiplier Board (1227-1002) for UHF,
the x4 Multiplier Board (1227-1525) for
VHF HB or the x2 Multiplier Board
(1227-1524) for VHF LB, which is located
in (A5) the Multiplier Enclosure (12651125). The proper multiplier board takes
the output of the Channel Oscillator (+3
dBm) and multiplies it eight, four or two
times by a series of three, two or one x2
Broadband Doublers (2x2x2 = x8), which
produces the L.O. signal on the desired
frequency needed for the upconversion
process. The signal is then amplified to
the +16 dBm level. A sample of the
multiplied L.O. Signal is fed to a detector
circuit which lights the Green LED DS1
that indicates that the L.O. is present at
the Output Jack J2 of the Multiplier
Board. This Green LED is seen through a
hole the lid of the Multiplier Assembly
and is an indication, when lit, that there
is a signal present at the output of the
Multiplier Board.
Pioneer, UHF Translator, Rev. 0
Chapter 4, Circuit Descriptions
4.1.7 (A6) L.O. Filter, UHF (10071101), VHF L.B. (1034-1211) or VHF
H.B. (2065-1000)
The L.O. signal is filtered in (A6) a L.O.
Filter 1007-1101 UHF, 2065-1000 VHF HB
or 1034-1211 VHF LB) and then sent (+15
dBm) to J2 on (A10-A1) the
Downconverter Amplifier Board.
The L.O. Input to the Downconverter
Amplifier Board is connected thru a 3 dB
matching pad to the "L" Input of the Mixer
(Z1) at a +12 dBm level.
Combined IF Signal Path
The L.O. and the RF signals are mixed in
the Mixer Stage of the Downconverter
Amplifier Board to produce the desired IF
difference frequency at -55 dBm to -10
dBm in level, depending on the RF Input
Level.
4.1.8 (A11-A1) IF Filter/ALC Board
(1227-1504)
The Combined IF Signal is routed to (A11A1) the IF Filter/ALC Board (1227-1504),
which is mounted in (A11) the IF Filter/ALC
Enclosure (1265-1105). The IF Filter/ALC
Board contains a Pin Diode Attenuator
circuit which is part of the Automatic Level
Control (ALC) that controls the level of the
IF Signal to the two stage amplifier ICs U1
and U2.
4.1.9 (A11-A2) (Optional) SAW
Filter/Amplifier Board (1035-1211)
The
(Optional)
(A11-A2)
SAW
Filter/Amplifier Board (1035-1211) is also
contained in the IF Filter/ALC Enclosure.
The SAW Filter/Amplifier Board connects to
J5 and J6 of the IF Filter/ALC Board if more
attenuation of the Out Of Band products is
needed. If the SAW Filter/Amplifier Board
is not needed, a jumper connects the
Combined IF from J5 to J6 on the IF
Filter/ALC Board.
The Combined IF is then bandpass filtered
to the needed 6 MHz IF bandwidth around
4-2
10W-100W Digital UHF Transmitter
the 41.25 MHz + 45.75 MHz Combined IF
signal and amplified by U3 to the -41
dBm to +4 dBm Level before it is split.
One output is detected by U4 for use as
the ALC reference level to the Pin Diode
Attenuator Circuit. The ALC comparator
drives the Pin Diode Attenuator Circuit to
maintain the desired output level,
typically +2 dBm. The other split output
connects to J2 the Combined IF Output of
the board that is cabled to the IF Output
Jack of the Tray at J4 (+2 dBm).
Frequency Correction Option
If the Frequency Correction Option
(1227-1528) is purchased, (A13) the IF
Filter/Limiter Board (1109-1001), (A14)
the IF PLL Board (1109-1002), the (A15)
IF Carrier Oven Oscillator Board (11001206), (A4) the VCXO Channel Oscillator
Assembly (1145-1206) and (A16) an IF
Amplifier Board, High Gain (1197-1126)
are part of the System.
4.1.10 (A13) (Optional) IF Amplifier
Board (1197-1126)
A Sample of the amplified and ALC
controlled signal from the IF Filter/ALC
Board is directed to the IF Amplifier
Board, High Gain (1197-1126) where it is
amplified and connected to J2 on (A13)
the IF Filter/Limiter Board (1109-1001).
4.1.11 (A13) (Optional) IF
Filter/Limiter Board (1109-1001)
The IF is filtered by a SAW Filter, which
passes Visual Carrier and Aural Carrier
only, and amplified before it is split. The
Aural IF Output is not used in this Tray.
The other output of the splitter is
amplified and applied to a Notch Filter.
The Notch Filter is tuned to the Aural
Frequency by C17 and R10 which
reduces or eliminates the Aural IF from
the Visual IF signal. The Visual IF Only
signal then connects to a video detector
circuit which in conjunction with U5 strips
the video from the Visual IF signal. The
IF CW Signal is amplified and buffered
before it is connected to the output of the
Pioneer, UHF Translator, Rev. 0
Chapter 4, Circuit Descriptions
board at J6. The IF CW connects to J2 of
(A14) the IF PLL Board (1109-1002).
4.1.12 (A14) (Optional) IF PLL Board
(1109-1002)
The IF CW Signal (+3 dBm) on the IF PLL
Board is wired to U1 a Divider IC which, in
conjunction with U2, sets up one of the
reference signals to the comparator circuit.
The other reference signal is derived from
the 50 kHz reference Input at J4 which is a
divided down 50 kHz sample of the 38.9
MHz signal generated on (A15) the IF
Carrier Oven Oscillator Board (1100-1206).
4.1.13 (A15) (Optional) IF Carrier
Oven Oscillator Board (1100-1206)
The 38.9 MHz IF Carrier Oven Oscillator
Board is used instead of the 45.75 MHz IF
Carrier Oven Oscillator Board to minimize
the interference between the generated
45.75 MHz IF and the signal generated on
the (A15) IF Carrier Oscillator Board. The
38.9 MHz signal itself is not used, just the
divided down 50 kHz reference of the 38.9
MHz Signal is used. The two reference
signals applied to the IF PLL Board are
compared by U2 and a difference voltage
(AFC) is produced. The difference voltage
(AFC), approximately -3 VDC, is fed from
J3 of the board to FL2 of (A4) the VCXO
Assembly. If the frequency of the VHF or
UHF Input to the Tray should drift, the ALC
voltage will change to increase or decrease
the output frequency of the VCXO
Assembly which increases or decreases the
L.O. Frequency that maintains the IF
Frequency at the standard 45.75 + 41.25
MHz Frequency. If the frequency of the
Input Signal should drift out of the capture
range of the PLL Circuit, DS1 the Red LED
Unlock Indicator, located on the IF PLL
Board, lights.
Voltages for Operation of the Tray
The AC input to the Tray is 117 VAC or 230
VAC and is directed thru Jack J2, of the
(A1) Power Entry Module (1265-1104), to
the step down Toroid (A2). The Power
Entry Module contains an On/Off Switch, a
4-3
10W-100W Digital UHF Transmitter
4 Amp Slo-Blo Fuse and three MOVs
which protect the Tray from transients or
surges which may occur on the AC Input
Lines.
When the On/Off Switch is
switched On, AC is applied to the (A2)
Toroid.
The Toroid steps down the
voltage into two 16 VAC outputs which
are fed to (A3) the +12V(3A)/-12V Power
Supply Board (1092-1206).
4.1.14 (A3) +12V(3A)/-12V Power
Supply Board (1092-1206)
The 16 VAC Inputs are connected to the
two full wave bridge networks one for
+12 VDC and one for -12 VDC. The
output of the +12 VDC rectifier is fed to
three 7812 IC regulators (U1, U2 and
U3) and the output of the -12 VDC
rectifier is fed to one 7912 IC regulator
(U4). The ±12V Power Supply Board
provides the voltage regulated and
current limited +12 VDC and -12 VDC to
the rest of the boards in the Tray.
+12VDC for External Preamplifier
+12 VDC is also applied through a 1 Amp
Fuse F1 to (A7) the input DC Multiplexed
UHF or VHF Filter.
The +12 VDC is
multiplexed in the Filter onto the input
coaxial cable that connects from the
(Optional) Remote Preamplifier Unit to
the Receiver Tray.
This supplies the
Preamplifier with the +12 VDC needed
for operation.
The Red LED DS1
mounted on the Terminal Block TB1 will
be lit if the +12 VDC is applied to the
coaxial cable. Note: If the Red LED,
DS1, is lit, the +12 VDC may damage
Test Equipment that is connected to the
input of the Receiver Tray.
If a
Preamplifier Assembly is not part of your
System, F1 should be removed, therefore
DS1 should not be lit and the +12 VDC is
not multiplexed onto the input coaxial
cable. A spare Fuse for F1 is supplied
and stored near the fuse holder for F1.
UHF Exciter
4.2 (A3) IF Processor Module
Assembly (1301938)
Pioneer, UHF Translator, Rev. 0
Chapter 4, Circuit Descriptions
The IF from the Receiver Tray enters the
module and the signal is pre-corrected as
needed for amplitude linearity correction,
Incidental Carrier Phase Modulation
(ICPM) correction and frequency response
correction.
The IF Module contains the following
board.
4.2.1 IF Processor Board (1301977)
The automatic level control (ALC) portion
of the board provides the ALC and
amplitude linearity correction of the IF
signal. The ALC adjusts the level of the IF
signal that controls the output power of the
transmitter.
The IF from the Receiver Tray enters the
board at J1B pin 32B. If the (optional)
receiver tray is present, the IF input (0
dBm) from the Receiver Tray connects to
the modulated IF input jack J1C Pin 21C.
The modulated IF input connects to relay
K3 and the receiver IF input connects to
relay K4. The two relays are controlled by
the Modulator Select command that is
connected to J1C Pin 14C on the board.
Modulator select enable/disable jumper
W11 on J29 controls whether the
Modulator Select command at J1C Pin 14C
controls the operation of the relays. With
jumper W11 on J29 between pins 1 and 2,
the Modulator Select command at J1C Pin
14C controls the operation of the relays;
with jumper W11 on J29, pins 2 and 3, the
modulator is selected all of the time.
4.2.1.1 Modulator Selected
With the modulator selected, J1C-14C low,
this shuts off Q12 and causes Pin 8 on the
relays to go high that causes relays K3 and
K4 to de-energize. When K4 is deenergized, it connects the receiver IF input
at J1C-21C, if present, to a 50Ω load.
When K3 is de-energized, it connects the
modulator IF input at J1B-32B to the rest
of the board; Modulator Enable LED DS5
will be illuminated.
4-4
10W-100W Digital UHF Transmitter
4.2.1.2 External Modulated IF Selected
With the External Modulated IF selected,
J1C-14C high, this turns on Q12 and
makes pin 8 on the relays low that
causes the relays K3 and K4 to
energized. When K4 is energized, it
connects the receiver IF input at J at J1C21C, if present, to the rest of the board.
When K3 is energized, it connects to the
modulator IF input at J1B-32B to a 50Ω
load. The Modulator Enable LED DS5 will
not be illuminated.
4.2.1.3 Main IF Signal Path (Part 1 of 3)
The selected IF input (-6 dBm average)
signal is split, with one half of the signal
entering a bandpass filter that consists of
L3, L4, C4, L5, and L6. This bandpass
filter can be tuned with C4 and is
substantially broader than the IF signal
bandwidth. It is used to slightly steer the
frequency response of the IF to make up
for any small discrepancies in the
frequency response in the stages that
precede this point. The filter also serves
the additional function of rejecting
unwanted frequencies that may occur if
the tray cover is off and the tray is in a
high RF environment. (If this is the case,
the transmitter will have to be serviced
with the tray cover off in spite of the
presence of other RF signals). The
filtered IF signal is fed through a pi-type
matching pad consisting of R2, R3, and
R4 to the pin-diode attenuator circuit
consisting of CR1, CR2, and CR3.
4.2.1.4 Input Level Detector Circuit
The other part of the split IF input is
connected through L2 and C44 to U7. U7
is an IC amplifier that is the input to the
input level detector circuit. The amplified
IF is fed to T4, which is a step-up
transformer that feeds diode detector
CR14. The positive-going detected signal
is then low-pass filtered by C49, L18, and
C50. This allows only the positive digital
peaks to be applied through emitter
follower Q1. The signal is then connected
to detector CR15 to produce a peak
Pioneer, UHF Translator, Rev. 0
Chapter 4, Circuit Descriptions
digital voltage that is applied to op-amp
U9A. There is a test point at TP3 that
provides a voltage-reference check of the
input level. The detector serves the dual
function of providing a reference that
determines the input IF signal level to the
board and also serves as an input
threshold detector.
The input threshold detector prevents the
automatic level control from reducing the
attenuation of the pin-diode attenuator to
minimum, the maximum signal output, if
the IF input to the board is removed. The
ALC, input loss cutback, and the threshold
detector circuits will only operate when
jumper W2 on jack J5 is in the Enabled
position, between pins 2 and 3. Without
the threshold detector, and with the pindiode attenuator at minimum, the signal
will overdrive the stages following this
board when the input is restored.
As part of the threshold detector operation,
the minimum IF input level at TP3 is fed
through detector CR15 to op-amp IC U9A,
pin 2. The reference voltage for the opamp is determined by the voltage divider
that consists of R50 and R51, off the +12
VDC line. When the detected input signal
level at U9A, pin 2, falls below this
reference threshold, approximately 10 dB
below the normal input level, the output of
U9A at pin 1 goes high, toward the +12
VDC rail. This high is connected to the base
of Q2 that is forward biased and creates a
current path. This path runs from the -12
VDC line and through red LED DS1, the
input level fault indicator, which lights,
resistor R54, and transistor Q2 to +12
VDC. The high from U9A also connects
through diode CR16 and R52, to U24D pin
12, whose output at pin 14 goes high. The
high connects through the front panel
accessible ALC Gain pot R284 and the full
power set pot R252 to U24C Pin 9. This
high causes U24C pin 8 to go low. A power
raise/lower input from the
Control/Monitoring Module connects to
J42C pin 24C and is wired to Q14. This
input will increase or decrease the value of
the low applied to U24B and therefore
4-5
10W-100W Digital UHF Transmitter
increase or decrease the power output of
the transmitter.
The low connects to U24B pin 5 whose
output goes low. The low is wired to
U24A pin2 whose output goes high. The
high is applied to U10A, pin 2, whose
output goes low. The low connects
through the switch SW1, if it is in the
auto gain position, to the pin-diode
attenuator circuit, CR1, CR2 & CR3. The
low reverse biases them and cuts back
the IF level, therefore the output level, to
0. When the input signal level increases
above the threshold level, the output
power will increase, as the input level
increases, until normal output power is
reached.
The digital input level at TP3 is also fed
to a pulse detector circuit, consisting of
IC U8, CR17, Q3, and associated
components, and then to a comparator
circuit made up of U9C and U9D. The
reference voltage for the comparators is
determined by a voltage divider
consisting of R243, R65, R66, and R130,
off the -12 VDC line. When the input
signal level to the detector at TP3 falls
below this reference threshold, which
acts as a loss-of-digital peak detector
circuit, the output of U9C and U9D goes
towards the -12 VDC rail and is split, with
one part biasing on transistor Q5. A
current path is then established from the
+12 VDC line through Q5, the resistors
R69 and R137, and the red LED DS3,
input loss indicator, which is illuminated.
When Q5 is on, it applies a high to the
gate of Q6. This causes it to conduct and
apply a modulation loss pull-down output
to J42C, pin 7C, which is applied to the
front panel display on the
Control/Monitor module.
The other low output of U9C and U9D is
connected through CR18, CR19 & CR20
to jack J5. Jumper W2 on J5, in the
Cutback Enable position, which is
between pins 2 and 3, connects the low
to the base of Q4 that is now forwardbiased. NOTE: If jumper W2 is in the
Disable position, between pins 1 and 2,
Pioneer, UHF Translator, Rev. 0
Chapter 4, Circuit Descriptions
the auto cutback will not operate. With Q4
biased on, a negative level determined by
the setting of cutback level pot R71 is
applied to U24D, pin 12. The level is set at
the factory to cut back the output to
approximately 25%. The output of U24D at
pin 14 goes low and is applied through the
power adjust pot to U24C, pin 9, whose
output goes low.
The low connects to U24B, pin 5, whose
output goes low. The low then connects to
U24A, pin 2, whose output goes high. The
high is applied to U10A, pin 2, whose
output goes low. The low connects through
the switch SW1, if it is in the auto gain
position, to the to the pin-diode attenuator
circuit, CR1, CR2 & CR3. The low reverse
biases them and cuts back the level of the
output to approximately 25%.
4.2.1.5 Pin-Diode Attenuator Circuit
The input IF signal is fed to a pin-diode
attenuator circuit that consists of CR1, CR2
& CR3. Each of the pin diodes contains a
wide intrinsic region; this makes the diodes
function as voltage-variable resistors at
this intermediate frequency. The value of
the resistance is controlled by the DC bias
supplied to the diode. The pin diodes are
configured in a pi-type attenuator
configuration where CR1 is the first shunt
element, CR3 is the series element, and
CR2 is the second shunt element. The
control voltage, which can be measured at
TP1, originates either from the ALC circuit
when the switch SW1 is in the ALC Auto
position, between pins 2 and 3, or from pot
R87 when SW1 is in the Manual Gain
position, between pins 1 and 2.
In the pin diode attenuator circuit,
changing the amount of current through
the diodes by forward biasing them
changes the IF output level of the board.
There are two extremes of attenuation
ranges for the pin-diode attenuators. In
the minimum attenuation case, the
voltage, measured at TP1, approaches the
+12 VDC line. There is a current path
created through R6, through series diode
CR3, and finally through R9 to ground. This
4-6
10W-100W Digital UHF Transmitter
path forward biases CR3 and causes it to
act as a relatively low-value resistor. In
addition, the larger current flow increases
the voltage drop across R9 that tends to
turn off diodes CR1 and CR2 and causes
them to act as high-value resistors. In
this case, the shunt elements act as a
high resistance and the series element
acts as a low resistance to represent the
minimum loss condition of the attenuator
(maximum signal output). The other
extreme case occurs as the voltage at
TP1 is reduced and goes towards ground
or even slightly negative. This tends to
turn off (reverse bias) diode CR3, the
series element, causing it to act as a
high-value resistor. An existing fixed
current path from the +12 VDC line, and
through R5, CR1, CR2, and R9, biases
series element CR3 off and shunt
elements, diodes CR1 and CR2, on,
causing them to act as relatively lowvalue resistors. This represents the
maximum attenuation case of the pin
attenuator (minimum signal output). By
controlling the value of the voltage
applied to the pin diodes, the IF signal
level is maintained at the set level.
4.2.1.6 Main IF Signal Path (Part 2 of 3)
When the IF signal passes out of the pindiode attenuator through C11, it is
applied to modular amplifier U1. This
device contains the biasing and
impedance-matching circuits that makes
it operate as a wide-band IF amplifier.
The output of U1 connects to J40 that is
jumpered to J41. The J40 jack is
available, as a sample of the precorrection IF for troubleshooting
purposes and system setup. The IF signal
is connector to a splitter Z1 that has an
in phase output and a 90° Quadrature
output, which are then connected to the
linearity corrector portion of the board.
4.2.1.7 Amplitude and Phase
Pre-Correction Circuits
The linearity corrector circuits use three
stages of correction, two adjust for any
amplitude non-linearities and one for
Pioneer, UHF Translator, Rev. 0
Chapter 4, Circuit Descriptions
phase non-linearities of the output signal.
Two of the stages are in the in phase
amplitude pre-correction path and one
stage is in the quadrature phase precorrection path. Each stage has a variable
threshold control adjustment, R211 and
R216, in the in phase path, and R231, in
the quadrature path, that determines the
point at which the gain is changed for that
stage.
Two reference voltages are needed for the
operation of the corrector circuits. The
Zener diode VR3, through R261, provides
the +6.8 VDC reference. The VREF is
produced using the path through R265 and
the diodes CR30 and CR31. They provide a
.9 VDC reference, which temperature
compensates for the two diodes in each
corrector stage.
The first corrector stage in the in phase
path operates as follows. The in phase IF
signal is applied to transformer T6, which
doubles the voltage swing by means of a
1:4 impedance transformation. Resistors
R222 and R225 form an L-pad that lowers
the level of the signal. The input signal
level when it reaches a certain level causes
the diodes CR24 and CR25 to turn on,
generating current flow that puts them in
parallel with the L-pad. When the diodes
are put in parallel with the resistors, the
attenuation through the L-pad is lowered,
causing signal stretch.
The signal is next applied to amplifier U17
to compensate for the loss through the
L-pad. The breakpoint, or cut-in point, for
the first corrector is set by controlling
where CR24 and CR25 turn on. This is
accomplished by adjusting the threshold
cut-in resistor R211. R211 forms a
voltage-divider network from +6.8 VDC to
ground. The voltage at the wiper arm of
R211 is buffered by the unity-gain
amplifier U16B. This reference voltage is
then applied to R215, R216, and C134
through L44 to the CR24 diode. C134
keeps the reference from sagging during
the vertical interval. The .9 VDC reference
voltage is applied to the unity-gain
amplifier U16D. The reference voltage is
4-7
10W-100W Digital UHF Transmitter
then connected to diode CR25 through
choke L45. The two chokes L44 and L45
form a high impedance for RF that serves
to isolate the op-amp ICs from the IF.
After the signal is amplified by U17, it is
applied to the second corrector stage in
the in phase path through T7. These two
correctors and the third corrector stage
in the quadrature path operate in the
same fashion as the first. All three
corrector stages are independent and do
not interact with each other.
The correctors can be disabled by moving
jumper W12 on J30 to the Disable
position, between pins 1 and 2, this
moves all of the breakpoints past the
greatest peaks of digital so that they will
have no affect.
The pre-distorted IF signal in the in
phase path, connects to an op amp U18
whose output level is controlled by R238.
R238 provides a means of balancing the
level of the amplitude pre-distorted IF
signal that then connects to the combiner
Z2.
The pre-distorted IF signal in the
quadrature path connects to op amp U20
and then step up transformer T9, next op
amp U21 and step up transformer T10
and finally op amp U22 whose output
level is controlled by R258. R258
provides a means of balancing the level
of the Phase pre-distorted IF signal that
then connects to the combiner Z2.
The amplitude and phase pre-distorted IF
signals are combined by Z2 and
connected to J37 that is jumpered to J36
on the board. J37 can be used for
testing or monitoring purposes of the IF
signal after amplitude and phase predistortion. The pre-distorted IF signal
connects through a resistor buffer
network that prevents loading of the
combiner before it is wired to the
frequency response circuitry.
4.2.1.8 Main IF Signal Path (Part 3 of 3)
Pioneer, UHF Translator, Rev. 0
Chapter 4, Circuit Descriptions
The IF signal, at the input to the
frequency-response corrector circuit, is
split using L24, L25 and R89. One path is
through L24, which is the main IF path
through the board. The main IF is fed
through a resistor network that controls
the level of the IF by adjusting the
resistance of R99, the output level adjust.
The IF signal is then applied to a threestage, frequency-response corrector circuit
that is adjusted as needed.
The frequency-response corrector circuit
operates as follows. Variable resistors
R103, R106 and R274 are used to adjust
the depth and gain of the notches and
variable caps C71, C72 and C171 are used
to adjust the frequency position of the
notches. These are adjusted as needed to
compensate for frequency response
problems.
The frequency-response corrected IF is
connected to J38 that is jumpered to J39
on the board. J38 can be used for testing
or monitoring purposes of the IF signal
after frequency response
pre-correction. The IF is next amplified by
U13 and U14. After amplification, the IF is
split with one path connected to J42C pin
1C the IF output to the LO/Upconverter
Module. The other path is fed through a
divider network to J35 a SMA IF Sample
Jack, located on the front panel, that
provides a sample of the corrected IF for
test purposes.
4.2.1.9 ALC Circuit
The other path of the corrected IF signal at
the input to the frequency response
corrector circuit is used in the ALC circuit.
The IF flows through L25, of the L24 L25
splitter, and connects to the op-amp U12.
The IF signal is applied through a resistor
divider network to transformer T5. T5
doubles the voltage swing by means of a
1:4 impedance transformation before it is
connected to the ALC detector circuit,
consisting of C70, CR23 and R91. The
detected ALC level output is amplified by
U10B and wired to U10A, pin 2, where it is
summed with the power control setting,
4-8
10W-100W Digital UHF Transmitter
which is the output power setting that is
maintained by the ALC. The output of
U10A connects through SW1, if it is in
the auto gain position, to the pin-diode
attenuator circuit, CR1, CR2 & CR3. The
high forward biases them more or less,
that increases or decreases the IF level,
therefore the output level, opposite the
input level. When the input signal level
increases, the forward bias on the pin
attenuator decreases, therefore the
output power will decrease, which keeps
the output power the same as set by the
customer.
An external power raise/lower switch can
be used by connecting it to TB30, at
TB30-8 power raise and TB30-9 power
lower, on the rear of the exciter/amplifier
chassis. The ALC voltage is set for .8
VDC at TP4 with a 0-dBm output at J42C
pin 1C of the module. A sample of the
ALC at J42C pin 11C, is wired to the
Control Monitoring/Power Supply module
where it is used on the front panel
display and in the AGC circuits.
The ALC voltage, and the DC level
corresponding to the IF level after signal
correction, are fed to U10A, pin 2, whose
output at pin 1 connects to the ALC pindiode attenuator circuit. If there is a loss
of gain somewhere in an IF circuit, the
output power of the transmitter will drop.
The ALC circuit senses this drop at U10A
and automatically decreases the loss
through the pin-diode attenuator circuit
therefore increasing its gain maintaining
the same output power level.
The ALC action starts with the ALC
detector level monitored at TP4. The
detector output at TP4 is nominally +.8
VDC and is applied through resistor R77
to a summing point at op-amp U10A, pin
2. The current available from the ALC
detector is offset, or complemented, by
current taken away from the summing
junction. In normal operation, U10A, pin
2, is at 0 VDC when the loop is satisfied.
If the recovered or peak-detected IF
signal level at IF input to this board
should drop, which normally means that
Pioneer, UHF Translator, Rev. 0
Chapter 4, Circuit Descriptions
the output power will decrease, the null
condition would no longer occur at U10A,
pin 2. When the level drops, the output of
U10A, pin 1, will go more positive. If SW1
is in the Automatic position, it will cause
the ALC pin-diode attenuators CR1, CR2,
and CR3 to have less attenuation and
increase the IF level; this will compensate
for the decrease in the level. If the ALC
cannot increase the input level enough to
satisfy the ALC loop, due to there not being
enough range, an ALC fault will occur. The
fault is generated because U10D, pin 12,
increases above the trip point set by R84
and R83 until it conducts. This makes
U10D, pin 14, high and causes the red ALC
Fault LED DS2 to light.
4.2.1.10 Fault Command
The board also has circuitry for an external
mute fault input at J42 pin 10C. This is a
Mute command that protects the circuits of
high-gain output amplifier devices against
VSWR faults. This action needs to occur
faster than just pulling the ALC reference
down. Two different mechanisms are
employed: one is a very fast-acting circuit
to increase the attenuation of the pin-diode
attenuator, CR1, CR2, and CR3, and the
second is the reference voltage being
pulled away from the ALC amplifier device.
An external Mute is a pull-down applied to
J42 pin 10C, that completes a current path
from the +12 VDC line through R78 and
R139, the LED DS4 (Mute indicator), and
the LED section of opto-isolator U11.
These actions turn on the transistor section
of U11 that applies -12 VDC through CR21
to U10A pin 3, and pulls down the
reference voltage. This is a fairly slow
action controlled by the low-pass filter
function of R81 and C61. When the
transistor section of U11 is on, -12 VDC is
also connected through CR22 directly to
the pin-diode attenuator circuit. This
establishes a very fast muting action, by
reverse biasing CR3. This action occurs in
the event of an external VSWR fault.
4.2.1.11 ±12 VDC Needed to Operate the
Board
4-9
10W-100W Digital UHF Transmitter
The ±12 VDC connects to the board at
J42C. The +12 VDC connects to J42C pin
16C and is filtered by L30, L41, and C80
before it is applied to the rest of the
board. The -12 VDC connects to J42C pin
18C and is filtered by L31 and C81 before
it is applied to the rest of the board.
The +12 VDC also connects through
R261 to the zener diode VR3 that
connects to ground, which generates the
+6.8 VDC output to the rest of the board.
The +12 VDC also connects through
R265 to the diodes CR30 and CR31
provide a .9 VDC reference output
voltage VREF that temperature
compensates for the two diodes in each
corrector stage.
4.3 (A5) LO/Upconverter Module
(1301930)
This module contains the
LO/Upconverter board, the UHF
Generator Board, LED Display Board and
channel filters. This module takes an
external IF and converts it to the final
RF output frequency using an internally
generated local oscillator.
The local oscillator consists of a VCXO
that is phase locked to an external 10
MHz reference. The 10 MHz reference
and the VCO are both divided down to 5
kHz and compared by the phase lock
loop circuit. Any error from this
comparison is generated in the form of
an error current that is converted to a
bias voltage that connects to the VCO.
This voltage adjusts the output
frequency of the VCO until it is on the
desired frequency.
The Phase lock loop is programmed by
loading in data generated by the control
module. This data sets the dividers so
that the 10MHz and the VCXO frequency
are divided to 5kHz. These divide
numbers are loaded into U6 using the
clock, data and LE lines. This data is
sent whenever the module is first
Pioneer, UHF Translator, Rev. 0
Chapter 4, Circuit Descriptions
plugged into the backplane board or when
power is applied to the transmitter. This
is necessary because the divide numbers
are lost when power is removed from the
module.
There is an alarm generated if the phase
locked loop is unlocked. This alarm is
displayed locally and is also sent to the
control module in the transmitter to be
displayed as a fault. The bias voltage to
the VCO is also available to be monitored
at TP1 and also can be viewed on the
front panel display of the Transmitter.
Typical values for this voltage are 0.1 to
0.5V. The 10 MHz reference is normally
an external reference. There is also a
high stability internal reference option
that is available if there is a desire to
operate the transmitter without an
external reference. Jumper W1
determines whether an external or
internal high stability reference is to be
used.
The IF signal is applied at a level of
–15 dBm average and is converted to the
final RF channel frequency. The RF signal
is applied to a filter that selects the right
conversion product. Next, the signal is
amplified to -7 dBm by A3 and exits the
front of the module at J2. There are also a
front panel samples of the RF output at J3
and the LO at J1. The RF sample level is
approximately -20 dB below the RF
output. The LO sample level is -7 dBm.
4.3.1 (A4) UHF Generator Board
(1585-1265)
The UHF generator board is mounted in the
UHF Generator Enclosure for EMI and RFI
protection. The board contains a VCXO
circuit and additional circuitry to multiply
the VCXO frequency by eight.
The VCXO circuit uses the crystal Y1,
mounted in a crystal oven for stability, to
produce an output of ≈ 67 MHz to 132 MHz,
depending on the desired channel
frequency. Course adjustment to the
frequency of the crystal is made by C11,
while fine adjustments are accomplished by
4-10
10W-100W Digital UHF Transmitter
Chapter 4, Circuit Descriptions
the AFC voltage at J2 from (A1) the
LO/Upconverter board (1302132). The
VCXO output level is adjusted by C6, L2,
L4 and C18. The output is split and
provides an input to the x8 multiplier
circuitry as well as a VHF Output sample
at J1.
the board enters through jack J4-3 and is
filtered by L22 and C54-C58 before being
distributed to the circuits on the board.
The x8 circuitry consists of three identical
x2 broadband frequency doublers. The
input signal at the fundamental frequency
is fed through a 6-dB pad consisting of
R21, R24, and R25 through C29 to
amplifier U3. The output of the amplifier
stage is directed through a bandpass filter
consisting of L8 and C32, which is tuned
to the fundamental frequency (67 MHz to
132 MHz). The voltage measured at TP1
is typically +.6 VDC. The first doubler
stage consists of Z1 with bandpass filter
L9 and C34 tuned to the second harmonic
(134 MHz to 264 MHz). The harmonic is
amplified by U4 and again bandpass
filtered at the second harmonic by C38
and L11 (134 MHz to 264 MHz). The
voltage measured at TP2 is typically +1.2
VDC. The next doubler stage consists of
Z2 with bandpass filter C40 and L12
tuned to the fourth harmonic of the
fundamental frequency (268 MHz to 528
MHz). The fourth harmonic is then
amplified by U5 and fed through another
bandpass filter tuned to the fourth
harmonic consisting of L14 and C44 (268
MHz to 528 MHz). The voltage measured
at TP3 is typically +2.0 VDC. The final
doubler stage consists of Z3 with
bandpass filter C46 and L15 tuned to the
eighth harmonic of the fundamental
frequency (536 MHz to 1056 MHz). The
signal is amplified by U6 and U7 to a
typical value of from +2 to +4 VDC as
measured at TP4. The amplified eighth
harmonic is then fed to the SMA RF
output jack of the board at J3. Typical
output level of the signal is +16 dBm
nominal. This output connects through
A5 a channel filter to the LO/Upconverter
Board.
4.3.2 (A2 and A5) UHF Filters (10071101)
The DC voltages needed to operate the
UHF generator board are supplied by the
LO/Upconverter Board. The +12 VDC for
Pioneer, UHF Translator, Rev. 0
The +9 VDC for the board enters through
jack J4-1 and is distributed to the rest of
the board.
Both UHF filters are tunable two-section
cavity filters that are typically tuned for a
bandwidth of 6 MHz and have a loss of -1
dB through the filter.
4.3.3 (A1) LO/Upconverter Board
(1302132)
The upconverter portion of the board
The LO/Upconverter board provides
upconversion processing by mixing the IF
and LO signals in mixer Z1 to produce the
desired RF frequency output. The RF
output is connected through J4 to A5, an
external channel filter, and applied back to
the board at J6. The RF is amplified and
connected to the RF output jack of the
board at J43-25B.
The IF signal (-6 dBm average) enters the
board at J43-2B and is applied through a
matching pad and filter circuit to the mixer.
The pad consists of R6, R2 and R7, which
presents a relatively good source
impedance. The IF is then connected
through a voltage divider network
consisting of R3, R4, R8 and R14. R14 is
variable and adjusted to set the 0 dBm IF
input level to the mixer. The IF in next
filtered by L3, C84 and C83 and connected
to pin 5, the I input of the mixer Z1.
The local oscillator signal (+13 dBm) from
UHF Generator Board, through (A5) a UHF
channel filter, connects to the board at jack
J1, an SMA connector. THE LO is
connected directly to pin 1, the L input of
the mixer Z1.
The frequency of the LO is the sum of the
IF frequency above the required digital
4-11
10W-100W Digital UHF Transmitter
carrier. For instance, in system M, for
digital applications, the LO is the center
frequency of the digital channel added to
the 44-MHz IF frequency. By picking the
local oscillator to be 44 MHz above the
digital carrier, a conversion in frequency
occurs by selecting the difference
product. The difference product, the local
oscillator minus the IF, will be at the
desired digital carrier frequency output.
There will also be other signals present at
the RF output connector J3 at a lower
level. These are the sum conversion
product: the LO and the IF frequencies.
Usually, the output product that is
selected by the tuning of the external
filter is the difference product: the LO
minus the 44-MHz IF.
If a bad reactive load is connected to the
mixer, the LO signal that is fed through it
can be increased because the mixer no
longer serves as a double-balanced
mixer. The mixer has the inherent
property of suppressing signals that may
leak from one input port to any of the
other ports. This property is enhanced
by having inputs and outputs of the
mixer at 50Ω impedance. The RF output
of the mixer connects through a pad
made up of R12, R15, and R17 before it
is wired to the amplifier U2. The RF
signal is amplified by U2, a modular
amplifier, and includes within it biasing
and impedance matching networks that
makes U2 act as a wideband-RF amplifier
device. This amplifier, in a 50Ω system,
has approximately 12 dB of gain. U2 is
powered from the +12 VDC line through
RF decoupling components R24, C14, and
L4. Inductor L4 is a broadband-RF choke
and is resonance free through the UHF
band. The amplified RF connects through
a pad to the SMA RF output jack J4 and
is cabled to (A2) an external channel
filter. The reactive channel filter that is
externally connected to J4 of the board
does not appear as a good 50-Ω load at
all frequencies. The pad, in the output
line of the board, consisting of R20, R18,
and R21 buffers the bad effects of the
reactive filter load and makes it appear
as a 50Ω impedance.
Pioneer, UHF Translator, Rev. 0
Chapter 4, Circuit Descriptions
The RF input signal from the external filter
re-enters the board at J6 (-11 to -17 dBm)
and is capacitively coupled to the pin-diode
attenuator circuit consisting of CR2, CR3,
and CR4. The pin-diode attenuator acts as
a voltage-variable attenuator in which each
pin diode functions as a voltage-variable
resistor that is controlled by the DC bias
connected to the diodes. The pin diodes,
because of a large, intrinsic region, cannot
rectify signals at this RF frequency;
therefore, they only act as a linear voltagevariable resistor. These diodes are part of
the AGC for the transmitter.
The automatic gain control (AGC) portion
of the board
The automatic gain control (AGC) provides
automatic gain control for the power
amplifier module(s).
The AGC circuitry attempts to maintain
the ratio between an input reference
proportional to the input power and the
output power of either the
exciter/amplifier PA output, AGC #1,
Inner Loop, or the output of external
power amplifiers, AGC #2, Outer Loop,
farther downstream. NOTE: The AGC #2
Outer Loop is not used in 5W-50W digital
transmitters.
An ALC reference input is applied to the
board at J43-16A, amplified by U10A, and
sent to the front panel board through J5-7
where it is connected to a AGC Manual
Gain pot, accessed through the front
panel. A switch AUTO/MAN AGC is also
located on the front panel. When
switched in MAN the MAN GAIN Pot
adjusts the output power level. The Gain
Control voltage is reapplied to the board
at J5-6. The gain control voltage is
summed to the added together inner and
outer loop AGC reference voltage at U10D.
The AGC output reference from the
exciter/amplifier PA module, AGC #1
INNER LOOP, is applied at J43-14C and
from the external PA module, AGC #2
OUTER LOOP, is applied at J43-15C.
4-12
10W-100W Digital UHF Transmitter
The larger voltage of either the inner or
the outer loop is used to control the AGC
loop. Since the outer loop is not used in
this system, the inner loop controls the
AGC. R82 is adjusted so that the inner
loop voltage at TP7 is larger than the
voltage at TP4 by approximately .1 VDC.
This ensures that the output of the
exciter/amplifier is the reference used
for AGC. In systems that use the outer
loop, that level is adjusted to .1 VDC
above the inner loops reference. This
ensures that the output of the system is
the reference used for AGC. If that
reference drops to the point where it is
smaller than the inner loop reference,
the system switches over to using the
inner loop reference.
The AGC reference that is being used is
buffered by U10C and connected to
U10D. U10D generates an output
voltage that is used to bias the pin
attenuators, CR2, CR3 and CR4, which
sets the gain of the exciter/amplifier.
This Auto AGC circuit can be disabled by
the AGC Auto/Man switch, located on
the front panel, which switches the pinattenuator bias to a variable voltage
that is set by the Manual Gain Adjust.
The level-controlled RF signal, from the
pin-diode attenuator circuit, is amplified
by the wideband-hybrid amplifier IC U13
that is configured in the same way as U2.
The RF signal is converted by T1 to a
balanced, dual feed output that is applied
to the push-pull Class A amplifier IC U1.
Capacitors C2 and C5 provide DC
blocking for the input signal to the IC.
The RF outputs of the IC are applied
through C3 and C4, which provide DC
blocking for the output signals. The RF
signals connect to combiner T2 that
combines the RF back to a single-RF
output at a 50Ω impedance. The RF then
enters a coupler stage, which provides a
sample of the RF at J7 (–20dB), the front
panel RF sample jack. The main path
through coupler is to J43 pin 25B, the
Pioneer, UHF Translator, Rev. 0
Chapter 4, Circuit Descriptions
Upconverter RF output jack of the module
(+0 to +10 dBm).
The PLL and 10-MHz Reference section of
the Board
The PLL and 10-MHz reference portion of
the board utilizes either an external 10
MHz reference or an internally generated
10 MHz as the reference for the PLL circuit
that generates the AFC voltage, which
controls the frequency of the VCXO on the
UHF Generator Board.
The (PLL) phase lock loop circuit, provides
the automatic frequency control (AFC)
voltage, that connects to the VCXO,
located on the UHF generator board, and
maintains the accurate output frequency of
the VCXO. The AFC is generated by
comparing a sample of the 10-MHz
reference to a sample of the VCXO
frequency. The PLL uses an external 10MHz signal as the reference, unless it is
missing, then an internally generated 10MHz signal is used. The two 10-MHz
reference signals are connected to the K1
relay and the selected reference connects
to the comparator synthesizer IC U9. The
switching between the two references is
accomplished by the K1 relay. When the
relay is de-energized, it applies the
external 10-MHz reference to U9. The
relay will remain de-energized as long as
an externally generated 10-MHz reference
signal is present and the Jumper W3 on
J10 is placed in the external position,
between Pins 1 & 2. An alternate 10 MHz
reference can be connected to J11 on the
board. The jumper W3 on J10 must then
be moved to pins 2 & 3, internal, to
connect the alternate 10 MHz to K1. The
alternate 10 MHz will then act in the circuit
like the external 10 MHz.
If the external 10-MHz reference is lost,
the relay will energized and the internally
generated 10-MHz reference is then
applied through the K1 relay pin 14 to pin
1 to the IC U9.
With the relay de-energized, the externally
generated 10-MHz from jack J43 pin 22B
4-13
10W-100W Digital UHF Transmitter
connects through the normally closed
contacts of the relay from pin 1 to pin 7
to the IC U9.
External 10-MHz Reference Present
Circuitry
The external 10-MHz reference signal
enters the board at J43 pin 22B and is
isolated by L8 and connected to the
External/Internal Jack J10. W3 on J10 is
a manual jumper that must be connected
between pins 1 & 2, External, for the
external 10 MHz to connect to the rest of
the circuit. The external 10 MHz is
filtered by C44, R55, L9 and C46 before it
split with one path connected to the K1
relay at pin 1 of the normally closed
contacts. The other path takes the 10
MHz and rectifies it by CR5 and filters it
before it is connected to U7A pin 2. If
the sample level of the external 10 MHz
is above the reference set by R46 and
R48, which is connected to pin 3 of U7A,
the output of U7A stays low. The low
connects to the gates of Q3, Q5 and Q6,
which are biased off and cause their
drains to go high. The high from the
drain of Q6 is wired to J43, pin 14A, for
connection to a remote external 10-MHz
present indicator. The high from the
drain of Q5 connects to the yellow LED
DS2, internal reference indictor, which
will not light. This indicates that an
external 10-MHz reference is present.
The low from U7A also connects to the
gate of Q3, biasing it off and causing its
drain to go high. This high de-energizes
the K1 relay and applies the external 10MHz reference signal to pin 6 on U9 for
use as the reference in the PLL circuits.
Internal 10-MHz Reference Circuitry
The internally generated 10-MHz
reference signal connects from U6, the
10-MHz oscillator IC, to pin 14, the
Normally Open contacts of relay K1.
With no external 10-MHz reference input,
the level connected to U7A Pin 2 will be
low. This will be less than the reference
set by R46 and R48, which is connected
Pioneer, UHF Translator, Rev. 0
Chapter 4, Circuit Descriptions
to pin 3 of U7A, that causes the output of
U7A to go high. The high connects to the
gates of Q3, Q5 and Q6, which are biased
on and causes their drains to go low. The
low from the drain of Q6 is wired to J43,
pin 14A, for connection to a remote
external 10-MHz present indicator. The
low from the drain of Q5 connects to the
yellow LED DS2, internal reference indictor,
which will light. This indicates that an
external 10-MHz reference is not present
and that the internal 10-MHz is being used
as the reference. The high from U7A also
connects to the gate of Q3, biasing it on
and causing its drain to go low. This low
energizes the K1 relay and applies the
internal 10-MHz reference signal through
K1 pin 14 to pin 7 to pin 6 on U9 for use as
the reference in the PLL circuits.
Selected 10-MHz Reference Samples
A sample of the selected 10-MHz is split off
the main path through L13 and R95 using
L14 and C74 and C73. The sample path
connects to another splitter circuit
consisting of L2, R94, L11, C71 and C70.
One output of the splitter connects to J43
pin 28B that is used by the external digital
modulator tray. The other output of the
splitter connects to J43 pin 31B that is
used by the external analog modulator
tray.
Comparator Phase Lock Loop Circuit
The selected 10-MHz reference connects to
pin 6, Oscillator In, of the IC U9. The LO
generated by the VCXO located on the UHF
Generator Board connects to J1 on the
LO/Upconverter Board. A sample of the LO
is divided off the main line by R105, R106
and R107. The LO sample connects to pin
4, F In, of U9.
The U9 IC takes the 10 MHz reference and
divides it down to 5 kHz. It also takes the
LO sample input and divides it down to 50
kHz. The two 5 kHz divided down signals
are compared inside of U9 and any
differences are connected to U9 pin 16.
The output of U9 at pin 16 are 5 kHz
pulses whose pulse width varies as any
4-14
10W-100W Digital UHF Transmitter
differences between the 10-MHz and
VCXO frequencies are detected. These
pulses are changed to a DC voltage level
by the capacitor-resistor filter network,
C32, C36, C42, C38 and R49. The AFC
voltage is then connected to the + input
of U4B that amplifies it and connects it to
jack J9. W2 on J9 must be in the operate
position, between pins 1 and 2, for the
PLL circuit to operate. With jumper W2
between pins 2 and 3 on J6, set up, the
AFC bias is set by R43. NOTE: With the
VCXO, located on the UHF Generator
Board, set on frequency, the voltage as
measured at TP2 should be –2 VDC.
The AFC output of J9 is split with one
path connected to J43 pin 13A. The
other path is amplified by U7B and
connected to J12, VCXO AFC Output, on
the board that connects to the VCXO on
the UHF generator board. The PLL circuit,
when locked, will maintain the very
accurate VCXO output frequency because
any change in frequency will be corrected
by the AFC error voltage.
Lock Detector Circuit
IC chip U9 contains an internal lock
detector that indicates the status of the
PLL circuit. When U9 is in a locked state,
pin 12 goes high; the high is applied to
Q1, which is biased off. With Q1 off, pin
3 goes low and is connected to DS1, the
Red Unlock LED, which does not lit. Q1
pin 3 low also connects to Q2 that is
biased off. The drain of Q2, a high, is
wired to J43 pin 15A, the PLL Lock
Indicator output of the board.
If the 5-kHz from the 10-MHz reference
and the 5-kHz from the VCXO become
unlocked, out of the capture range of the
PLL, pin 12 of U9 goes to a logic low that
connects to the base of Q1. This biases
On Q1 causing pin 3 to go high. The high
connects to DS1, the red Unlock LED,
which lights, and to Q2, which is biased
on. When Q2 is biased on, it connects a
low to jack J43 pin 15A, the PLL Lock
Indicator output of the board.
Pioneer, UHF Translator, Rev. 0
Chapter 4, Circuit Descriptions
Voltage Requirements
The board is powered by ±12 VDC that is
produced by an external power supply.
+12 VDC enters the board through J43
pins 18A, B & C, and is filtered and isolated
by L5, L6 and the shunt capacitor C24.
The +12 VDC is then applied to the rest of
the board and to J14 pin 3 for use by the
UHF Generator Board.
One connection of the +12 VDC is to IC
U12. U12 and associated circuitry produce
a +9 VDC that connects to J14 pin 1 for
use by the UHF Generator Board.
Another connection of the +12 VDC is to a
+5 VDC regulator. The +12 VDC connects
to diodes CR6 and CR7 that along with the
pi type filter consisting of C56, L10, C54
and C55 removes any noise from the +12
VDC before it connects to the +5 VDC
regulator IC U8. The output of the IC U8,
+5 VDC, connects to the rest of the board.
The -12 VDC enters the board through J43
pins 19A, B & C and is filtered and isolated
by L7 and the shunt capacitor C28. The 12 VDC is then applied to the rest of the
board and to J14 pin 5 for use by the UHF
Generator Board.
4.4 (A4) Control Monitoring/Power
Supply Module (1301936)
The Control Monitoring/Power Supply
Module Assembly contains (A1) a Power
Protection Board (1302837), (A2) a 600
Watt Switching Power Supply, (A3) a
Control Board (1302021), (A4) a Switch
Board (1527-1406) and (A5) a LCD
Display.
AC Input to Pioneer Exciter/Amplifier
Chassis Assembly
The AC input to the Pioneer
Exciter/Amplifier Chassis Assembly is
connected from J1, part of a fused entry
module, located on the rear of the chassis
assembly to J50 on the Control
4-15
10W-100W Digital UHF Transmitter
Monitoring/Power Supply Module. J50-10
is line #1 input, J50-8 is earth ground
and J50-9 is line #2 input. The input AC
connects to J1 on the Power Protection
Board where it is fuse protected and
connected back to J50, at J50-11 AC Line
#1 and J50-12 AC Line #2, for
distribution to the cooling Fan.
4.4.1 (A1) Power Protection Board
(1302837)
The input AC connects through J1 to two
10 Amp AC fuses F1 and F2. The AC
line #1 input connects from J1-1 to the
F1 fuse. The AC line #1 input after the
F1 fuse is split with one line connected
back to Jack J1 Pin 4, which becomes
the AC Line #1 to the Fan. The other
line of the split connects to J4. The AC
line #2 input connects from J1-3 to the
F2 fuse. The AC line #2 input after the
F2 fuse is split with one line connected
back to Jack J1 at Pin 5, which becomes
the AC Line #2 to the Fan. The other
line of the split connects to J2. J1-2 is
the earth ground input for the AC and
connects to J3.
Three 150-VAC, for 115 VAC input, or
three 275-VAC, for 230 VAC input, MOVs
are connected to the input AC for
protection. One connects from each AC
line to ground and one connects across
the two lines. VR1 connects from J4 to
J2, VR2 connects from J4 to J3 and VR3
connects from J2 to J3.
+12 VDC Circuits
+12 VDC from the Switching Power
Supply Assembly connects to J6 on the
board. The +12 VDC is divided into four
separate circuits each with a 3 amp self
resetting fuse, PS3, PS4, PS5 and PS6.
The polyswitch resettable fuses may
open on a current as low as 2.43 Amps
at 50˚C, 3 Amps at 25˚C or 3.3 Amps at
0˚C. They definitely will open when the
current is 4.86 Amps at 50˚C, 6 Amps
at 25˚C or 6.6 Amps at 0˚C.
Pioneer, UHF Translator, Rev. 0
Chapter 4, Circuit Descriptions
PS3 protects the +12 VDC 2 Amp circuits
for the System Controller, the Amplifier
Controller and the Spare Slot through J62
pins 7, 8, 9 and 10. If this circuit is
operational, the Green LED DS3, mounted
on the board, will be lit.
PS4 protects the +12 VDC 2 Amp circuits
for the Modulator and the IF Processor
through J62 pins 13, 14, 15 and 16. If
this circuit is operational, the Green LED
DS4, mounted on the board, will be lit
PS5 protects the +12 VDC 2 Amp circuits
for the Upconverter through J62 pins 17,
18, 19 and 20. If this circuit is
operational, the Green LED DS5, mounted
on the board, will be lit
PS6 protects the +12 VDC 2 Amp circuits
for the Remote through J63 pins 17, 18,
19 and 20. If this circuit is operational,
the Green LED DS6, mounted on the
board, will be lit
-12 VDC Circuits
-12 VDC from the Switching Power Supply
Assembly connects to J5 on the board.
The -12 VDC is divided into two separate
circuits each with a 3 amp self resetting
fuse, PS1 and PS2.
PS1 protects the -12 VDC 2 Amp circuits
for the System through J63 pins 1, 2, 3
and 4. If this circuit is operational, the
Green LED DS1, mounted on the board,
will be lit
PS2 protects the -12 VDC 2 Amp circuits
for the Remote through J62 pins 1, 2, 3
and 4. If this circuit is operational, the
Green LED DS2, mounted on the board,
will be lit
The connections from J62 and J63 of the
Power Protection Board are wired to J62
and J63 on the Control Board.
4.4.2 (A3) Control Board (1302021)
In this transmitter, control monitoring
functions and front panel operator
4-16
10W-100W Digital UHF Transmitter
interfaces are found on the Control
Board. Front panel operator interfaces
are brought to the control board using a
26 position conductor ribbon cable that
plugs into J60. The control board
controls and monitors the Power Supply
and Power Amplifier module through a
16 position connector J61 and two 20
position connectors J62 & J63.
U1 is an 8 bit RISC microcontroller that
is in circuit programmed or programmed
using the serial programming port J4 on
the board. When the microcontroller,
U1, is held in reset, low on pin 20, by
either the programming port or the
external watchdog IC (U2), a FET Q1
inverts the reset signal to a high that
connects to the control lines of U5, an
analog switch. The closed contacts of
U5 connects the serial programming
lines from J4 to U1. LED DS10 will be lit
when programming port J4 is used.
U2 is a watchdog IC used to hold the
microcontroller in reset, if the supply
voltage is less the 4.21 VDC; (1.25 VDC
< Pin 4 (IN) < Pin 2 (Vcc). The
watchdog momentarily resets the
microcontroller, if Pin 6 (ST) is not
clocked every second. A manual reset
switch S1 is provided but should not be
needed.
Diodes DS1 through DS8 are used for
display of auto test results. A test board
is used to execute self test routines.
When the test board is installed,
Auto_Test_1 is held low and
Auto_Test_2 is allowed to float at 5
VDC. This is the signal to start the auto
test routines.
U3 and U4 are used to selectively enable
various input and output ICs found on
pages 2 & 3 of the schematic.
U1 has two serial ports available. In this
application, one port is used to
communicate with transmitter system
components where U1 is the master of a
RS-485 serial bus. The other serial port
is used to provide serial data I/O where
Pioneer, UHF Translator, Rev. 0
Chapter 4, Circuit Descriptions
U1 is not the master of the data port. A
dual RS-232 port driver IC and a RS-485
Port driver is also in the second serial data
I/O system. The serial ports are wired
such that serial data input can come
through one of the three serial port
channels. Data output is sent out through
each of the three serial port channels.
Switch SW1, transmitter operation select,
is used to select either transmitter
operation or exciter/driver operation.
When the contacts of SW1 are closed,
transmitter operation is selected and the
power monitoring lines of the transmitter’s
power amplifier are routed to the system
power monitoring lines.
U9 is a non-inverting transceiver IC that
provides 2 way asynchronous
communication between data busses. .
The IC is used as an input buffer to allow
the microcontroller to monitor various
digital input values.
Digital output latch circuits are used to
control system devices. Remote output
circuits are implemented using open drain
FETs, Q13, Q14, Q16, and Q17, with
greater than 60 Volt drain to source
voltage ratings.
Remote digital inputs are diode protected,
using CR6, CR7, CR8 and CR9 with a 1 kΩ
pull-up resistor, to +5 VDC. If the remote
input voltage is greater than about 2 Volts
or floating, the FET is turned on and a
logic low is applied to the digital input
buffer, U9. If the remote input voltage is
less than the turn on threshold of the FET
(about 2 VDC), a logic high is applied to
the digital input buffer, U9.
Four of the circuits on page two of the
schematic, which include Q2, Q9, Q19 and
Q21, are auxiliary I/O connections wired
for future use. They are wired similar to
the remote digital inputs but include a
FET, Q5, Q12, Q20 and Q22, for digital
output operations. To operate these
signals as inputs, the associated output
FET must be turned off. The FETs are
4-17
10W-100W Digital UHF Transmitter
controlled by U10 and U12, analog input
multiplexer ICs.
U13, U14, U15, U16, U17 and U18 are 3
state non-inverting transceiver ICs that
provide 2 way asynchronous
communication between data busses.
The ICs are used as input buffers to
allow the microcontroller to monitor
various digital input values. The digital
inputs to the ICs utilize a 10 kΩ pull-up
resistor. The buffer IC, U18, used for
data transfer to the display is wired for
read and write control.
U19 and U20 are digitally controlled
analog switches that provide samples
back to the microprocessor. Each
analog input is expected to be between
0 and 5 VDC. If a signal exceeds 5.1
VDC, a 5.1 Volt zener diode clamps the
signals voltage, to prevent damage to
the IC. Most signals are calibrated at
their source, however two dual serial
potentiometers ICs are used to calibrate
four signals, System Visual/Average
Power, System Aural Power, System
Reflected Power and the Spare AIN 1.
For these four circuits, the input value is
divided in half before it is applied to an
op-amp. The serial potentiometer is
used to adjust the output signal level to
between 80 and 120% of the input
signal level. Serial data, serial clock and
serial pot enables are supplied by the
microprocessor to the dual serial
potentiometer ICs. J62 and J63 are two
20 position connectors that provide the
+12 VDC and –12 VDC power through
the Power Protection Board. The ±12
VDC generated by the switching power
supply connects to J62 and J63 after
being fuse protected on the Power
Protection Board.
There are three dual element,
red/green, common cathode LED
indicators mounted on the front panel of
the sled assembly; DC OK, Operate and
Fault.
There are three, the fourth is a spare,
identical circuits that drive the front
Pioneer, UHF Translator, Rev. 0
Chapter 4, Circuit Descriptions
panel mounted LED indicators. The levels
on the 1, 2, 3 and 4 LED Control Lines, for
both the red and green LEDs, are
generated by the IC U11 as controlled by
the DATABUS from the microprocessor U1.
Each LED controller circuit consists of an
N-Channel MOSFET w/internal diode that
controls the base of an N-P-N transistor in
an emitter follower configuration. The
emitter of the transistor connects the LED.
With the LED control line LOW, the
MOSFET is Off, which causes the base of
the transistor to increase towards +12
VDC, forward biasing the transistor. With
the transistor forward biased, current will
flow from ground through the LED, the
transistor and the current limiting
resistors in the collector to the +12 VDC
source. The effected LED will light.
With the LED control line HIGH, the
MOSFET is On, which causes the base of
the transistor go toward ground potential,
reverse biasing the transistor. With the
transistor reverse biased, no current
through the transistor and LED, therefore
the effected LED will not light.
A third color, amber, can also be
generated by having both transistors
conducting, both control lines LOW. The
amber color is produced because the
current applied to the green element is
slightly greater than the red element.
This occurs because the current limiting
resistors have a smaller ohm value in the
green circuit.
There are four voltage regulators, three
for +5 VDC and one for +7 VDC, which
are used to power the Control Board. +12
VDC is applied to U25 the +7 VDC
regulator that produces the +7V, which is
applied to the LEDs mounted on the
board. The +7V is also connected to the
input of U26 a precision +5.0 Volt
regulator. The +5.0Vdc regulator output
is used to power the analog circuits and as
the microcontroller analog reference
voltage. Another two +5 Volt regulator
4-18
10W-100W Digital UHF Transmitter
circuits U27, +5V, and U8, +5 Vserial,
are used for most other board circuits.
4.4.3 (A4) Switch Board (1527-1406)
The switch board provides five frontpanel momentary contact switches for
user control and interface with the frontpanel LCD menu selections. The
switches, SW1 to SW5, complete the
circuit through connector J1 to
connector J2 that connects to J1 on (A5)
the 20 Character by 4 line LCD Display.
J1 on the switch board is also cabled to
the Control Board. When a switch is
closed, it connects a logic low to the
control board that supplies the
information from the selected source to
the display. By pushing the button
again, a different source is selected.
This occurs for each push button. Refer
to Chapter 3 Section 3.5.4, for more
information on the Display Menu
Screens.
4.4.4 (A2) Switching Power Supply
Assembly
The power supply module contains a
switching power supply, an eight
position terminal block for distributing
the DC voltages, a three position
terminal block to which the AC Input
connects, Jacks J1, V1 and V2. Jack J1
connects to the Control Board and
supplies DC OK, at J1-4 & 3, and AC OK,
at J1-2 & 1, status to the control board.
A Power Supply enable connects from
the control board to the power supply at
V1-6 & 7. The power supply is
configured for three output voltages
+12V, -12V, at the 8 position terminal
block, and a main output power of +32
VDC at J50 pin A (+) and J50 pin B
(Rtn). The power supply is power factor
corrected to .98 for optimum efficiency
and decrease in energy consumption.
For safety purposes all outputs are over
voltage and over current protected. This
supply accepts input voltages from 85 to
264 volts AC, but the power entry
module, for the exciter/amplifier chassis,
must be switched to the proper input
Pioneer, UHF Translator, Rev. 0
Chapter 4, Circuit Descriptions
voltage setting, for the transmitter to
operate.
4.5 (A4) Power Amplifier Module
Assembly (1301923)
The Power Amplifier Module Assembly
contains (A1) a 1 Watt UHF Amplifier
Module Assembly (1302891), (A2) a 40
Watt UHF Module Assembly (1206693),
(A3) UHF RF Module Pallet Assembly
(1300116), (A4) a Coupler Board
Assembly (11301949), (A5) an Amplifier
Control Board (1301962) and (A6) a
Temperature Sensor IC.
The RF from the Upconverter Module
Assembly connects from the Upconverter RF
Output BNC Jack J23, through a cable, to
the PA RF Input BNC Jack J24, located on
the rear of the exciter/amplifier chassis
assembly.
4.5.1 (A1) 1-Watt UHF Module
Assembly (1302891)
The 1-watt UHF module assembly provides
radio frequency interference (RFI) and
electromagnetic interference (EMI)
protection, as well as the heatsink, for the
1-watt UHF amplifier board (1302762) that
is mounted inside the assembly. The
assembly has approximately 17 dB of gain.
The RF input to the assembly connects to
SMA Jack J3. The amplified RF output of
the assembly is at the SMA Jack J4.
Typically, with an input signal of +4 dBm
at J1 of the assembly, an output of
+21 dBm can be expected at J2.
The +12-VDC bias voltage connects
through J5, a RF-bypassed, feed-through
capacitor, to the amplifier board. The
-12-VDC bias voltage connects through J6,
a RF-bypassed, feed-through capacitor, to
the amplifier board. E1 on the assembly
connects to Chassis ground.
4.5.2 (A1-A1) 1-Watt UHF Amplifier
Board (1302761)
4-19
10W-100W Digital UHF Transmitter
Chapter 4, Circuit Descriptions
The 1-watt UHF amplifier board is
mounted in the 1-watt UHF amplifier
assembly (1302891) and provides
approximately +17 dB of gain.
amplifier assembly (Figure 4-1). The
assembly is made up of a (51-5378-30800) module, which operates class AB and is
a highly linear broadband amplifier for the
frequency range of 470 to 860 MHz. It can
deliver an output power of 40 watts (CW)
with approximately 14 dB of gain.
The UHF signal enters the board at J3, a
SMA connector, and is applied to U3 an
IC hybrid coupler assembly that splits the
input signal into two equal parts. The
two amplifier paths are identical using Q4
and Q5, 1-Watt HFETs as the amplifier
devices. Each HFET has approximately
14 dB of gain.
The amplification circuit consists of
LDMOS transistors V804 and V805
connected in parallel and operating in
class AB. The paralleling network is
achieved with the aid of 3 dB couplers
Z802 and Z803. A further 3 dB coupler
Z801, in conjunction with capacitors C800
and C819, serves as a phase shifter.
Phase alignment (for the complete
amplifier), as well as quiescent current
settings are achieved by means of
potentiometers R807 and R808. The
settings are factory implemented and
should not be altered.
The drain voltage needed to operate each
HFET is obtained from the +12 VDC line
that connects to the board at J5 and is
regulated down to +8.25 volts by U4.
The gate negative bias voltage is
obtained from the -12 VDC line that
connects to the board at J6.
The amplified outputs of the HFETs are
applied to U2 an IC hybrid coupler
assembly that combines the amplified
signals into a single output that connects
to J4 of the board.
PIN diodes V810 & V811 form a variabledamping circuit that is used to adjust the
amplification of the 40-watt module. The
adjustment is performed with the Gain
potentiometer R838. A readjustment of
the amplification may be required, after
repair work, to ensure that the PAs in
multiple PA transmitters deliver the same
output power
4.5.3 (A4-A1) 40 Watt UHF Amplifier
Assembly (1206693)
The output of the UHF filter is connected
to the input J1 of (A2) the 40 Watt UHF
3 dB Coupler
Z 802
V 810
V 811
C 800
3 dB Coupler
Z 803
R 802, ..4, ..5
3 dB Coupler
Z 801
RF
Input
V 804
C 819
RF
Output
R 814
V 805
R 838
X 801
+32V
Detector
Output
V 812
Figure 4-1: 40 Watt UHF Amplifier Module
4.5.4 (A3) UHF Module Assembly, RF
Module Pallet, Philips (1300116)
The UHF Module Assembly, 250-watt
module (Figure 4-2) is a broadband
amplifier for the frequency range 470 to
860 MHz. The amplifier is capable of
delivering an output power of 70 Wrms.
Pioneer, UHF Translator, Rev. 0
The amplification is approximately 13 dB.
The amplification circuit consists of the
parallel connected push-pull amplifier
blocks V1 and V2 operating in class AB. In
order to match the transistor impedance
to the characteristic impedance of the
4-20
10W-100W Digital UHF Transmitter
Chapter 4, Circuit Descriptions
input and output sides, matching
networks are placed ahead and behind
the amplifier blocks. Transformers Z3 to
Z6 serve to balance the input and output
signals. The paralleling circuit is
achieved with the aid of 3-dB couplers
Z1 and Z2.
The working point setting is factory
implemented by means of potentiometers
R9, R11, and R12 and should not be
altered.
V1
Z3
Z5
Matching
Network
RF
Input
3 dB Coupler
Z1
Matching
Network
3 dB Coupler
Z2
Dynamic
R 10
R2
R9
N1
R 11
+Uop
RF
Output
R 12
R1
Matching
Network
Z4
Matching
Network
Z6
V2
Figure 4-2. UHF Amplifier Module, 250 Watts
4.5.5 (A4) Coupler Board Assembly
(1301949)
The UHF coupler board assembly
provides a forward and reflected power
samples of the output to (A5) the
amplifier control board where it connects
to the input of the overdrive-protection
circuit.
The RF input to the UHF coupler
assembly, from the 250 Watt UHF
amplifier module, connects to SMA jack
J1. The RF is connected by a stripline
track to the SMA type connector RF
Output jack J2. A hybrid-coupler circuit
picks off a power sample that is
connected to SMA type connector jack J3
as the forward power sample. Another
power sample is taken from the coupler
circuit that is connected to SMA type
connector jack J6 as the reflected power
sample. Two 50Ω terminations, used as
dissipation loads, connect to the reject
and reflected ports, J5 and J4, of the
coupler.
4.5.6 (A5) Amplifier Control Board
(1301962)
The amplifier control board provides LED
fault and enable indications on the front
panel of the module and also performs
Pioneer, UHF Translator, Rev. 0
the following functions: overdrive cutback,
when the drive level reaches the amount
needed to attain 110% output power; and
overtemperature, VSWR, and overdrive
faults. The board also provides connections
to the LCD Display for monitoring the %
Reflected Power, % Output Power, and the
power supply voltage.
U4, located upper center of page, is an in
circuit microcontroller. The controller is
operated at the frequency of 3.6864 MHz
using crystal Y1. Programming of this
device is performed through the serial
programming port J2. U4 selects the
desired analog channel of U1 through the
settings of PA0-PA3. The outputs of Port A
must be set and not changed during an
analog input read of channels PA5-PA7.
PA4 of U4 is a processor operating LED
that monitors the +/-12 VDC. PA5 is used
to monitor the +12VDC supply to the
board. PA6 is the selected channel of
analog switch U1. PA7 is connected to a
via, V10, for future access.
U6 is a serial to RS-485 driver IC. U7 is a
watchdog IC used to hold the
microprocessor in reset, if the supply
voltage is less than 4.21 VDC. U7
momentarily resets the microcontroller if
Pin 6 (!ST) is not clocked every second. A
4-21
10W-100W Digital UHF Transmitter
manual reset switch is provided but
should not be needed.
Upper left corner U3 is used to determine
where the amplifier control board is
located. The eight inputs come from the
main amp connector and are used to set
the SCADA address of the controller.
Pull-up resistors set a default condition of
logic high.
U5 below U3 is used for getting digital
input information of the board. Page two
has several monitoring circuits that
provide information on the amplifier’s
status. Many of these circuits
automatically shut down the amplifier if a
specific fault occurs.
U8 below U5 is used to control four board
mounted status LEDs. A FET is turned
On to shunt current away from the LED
to turn it Off. U9 below U8 is used to
enable different features within the
software. Actual use is to be determined.
In the lower right corner are voltage
regulator circuits. U22 should allow for
0.14 amps of power using its 92 C/W
rating if Ta = 60°C max and Tj = 125°C
max 0.26 amps can be obtained from
U22 if the mounting pad is 0.5 square
inches. The controller will not need this
much current.
U23 and U24 are low drop out +5 VDC,
voltage regulators with a tolerance
greater than or equal to 1%. 100mA of
current is available from each device but
again the controller will not need this
much current.
In the upper left section are circuits with
U12 and U13. U12 is used to generate a
regulated voltage that is about 5 volts
less than the +32 VDC supply,
approximately +26.25 VDC. When the
+32 VDC supply is enabled, the circuitry
around U13B is used to provide gate
voltage to Q10 that is 5 volts greater
than the source pin of this FET. The gate
of Q10 can be turned Off by any one of a
few different circuits.
Pioneer, UHF Translator, Rev. 0
Chapter 4, Circuit Descriptions
U10A is used to turn Off the gate of Q10 in
the event of high current in amplifier #1.
At 0.886 VDC the current to amplifier #1
should be greater than 5 Amps. U11B is
used to turn off the Q10 FET, if high
current is detected in amplifier #2. U11A
is used to turn off the Q10 FET, if high
current is detected in amplifier #3. With
2.257 VDC at Pin 5 of U11B or Pin 3 of
U11A, the voltage output of current sense
amplifier U17 or U18 at high current shut
down should be greater than 15 Amps.
U14B is used to turn Off the gate of Q10 in
the event of high power supply voltage,
approximately +35.4 VDC. U14A is used
to keep the FET disabled in the event of
low power supply voltage, approximately
+25.4 VDC.
Current monitoring sections of the board.
The ICs U16, U17 and U18 along with
associated components set up the current
monitoring sections of the board. R67,
R68 and R69 are 0.01Ω/5W 1% through
hole resistor is used for monitoring the
current through several sections of the
amplifier. The voltage developed across
these resistors are amplified for current
monitoring by U16, U17 or U18. The
LT1787HVCS8 precision high side current
sense IC amplifier accepts a maximum
voltage of 60 VDC. The 43.2 kΩ resistor
from pin 5 to ground sets the gain of the
amplifier to about 17.28. This value is not
set with much accuracy since the
manufacturer internally matches the
resistors of this part but their actual
resistance value is not closely defined. A
trimming resistor is suggested to give a
temperature stability of –200 ppm/C, but
instead the microcontroller will determine
the exact gain of the circuit and use a
correction factor for measurements.
Circuit loading components are located in
the lower portion of each current
monitoring circuit. These components
allow for short duration high current
loading of the supply. By measuring the
current through the sense resistor with and
without the additional four 30.1 Ω 1%
4-22
10W-100W Digital UHF Transmitter
resistors. For very short duration pulses,
a 1206 resistor can handle up to 60
watts. The processor requires 226 uSec
per conversion. A supply voltage of +32
VDC will pass 1.06 amps + 1% through
the load resistors.
A6 is a temperature sensor thermistor
that is used to monitor the temperature
of the module's heat sink. It connects
to J6 pins 1 & 2 on the board wand is
wired to the comparator IC U10B. If the
temperature increases above 75°C the
output will go Low that is used as a
temperature fault output, which
generates a Fault alert at U15A and
disables Amplifier #1.
Aural, Visual/Average and Reflected
power detector sections of the board.
A Forward Power Sample enters the
board at SMA Jack J3 and is split. One
part connects to J4 on the board that is
cabled to J1, the SMA Forward Power
Sample Jack, located on the front panel
of the assembly. The other part of the
split forward power sample is detected by
CR17 and the DC level amplified by
U25A. The output of U25A at pin 1 is
split with one part connected to the Aural
Power sample, which is not used in this
digital transmitter. The other split output
connects to U265A that is part of the
Forward Average Power circuit. The
detected level is connected to L4 that is
part of an intercarrier notch filter circuit
that is tuned to eliminate the 4.5 MHz
aural intercarrier, if present. The
Average power sample is amplified by
U26D and connected through the
average calibration pot R166 to U26C.
The output of U26C is connected to the
comparator IC U26B that has Aural Null
and Offset Null, if present in the system,
Pioneer, UHF Translator, Rev. 0
Chapter 4, Circuit Descriptions
connected to the other input. The output
Average Forward power level connects to
J9 pin 2 of the board.
A Reflected Power Sample enters the board
at SMA Jack J5 and is detected by CR20
and the DC level amplified by U28B. The
output of U28B at pin 7 is connected
through the reflected calibration pot R163
to U28C. The output is split with one part
connected to J9 pin 5, the Reflected Power
Output level of the board. The other part
of the split from U28C connects to the
comparator IC U28D that has a reference
level connected to the other input. If the
reflected level increases above the
reference level a low output is produced
and connected to the Reflected Power
Shutdown circuit at CR28. The low shuts
off Q14 causing pin 3 to go high that is
connected to the inverter U15C. The
output of U15C goes low producing a
Reflected Power Fault that is connected to
an output of the board, the Fault Alert
circuit and also shuts down Amplifier #1.
Gain of the power measurements is
completed through software. Only the
Aural Null and Offset Null need to be done
through front panel pots.
This completes the description of the Power
Amplifier Module Assembly and the
Exciter/Amplifier chassis assembly.
Bandpass Filter and Trap Filter
The output of the translator is fed to (A9) a
Bandpass Filter, (A10) an Output Trap
Filter Assembly, and finally to the Antenna
for your System. The Bandpass Filter and
Trap Filter are tuned to provide high out of
band rejection of unwanted generated
products.
4-23

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