Wayne Dalton 0001715 TORQUE MASTER i-DRIVE PRO User Manual INSTALLATION GUIDE 3

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Document Description	INSTALLATION GUIDE 3
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Date Submitted	2007-10-24 00:00:00
Date Available	2007-10-25 00:00:00
Creation Date	2007-10-15 10:33:28
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Document Lastmod	2007-10-15 10:33:30
Document Title	INSTALLATION GUIDE 3
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Certification Test Report
908.42 MHz Low Power Communication Device Transceiver
372 MHz Discrete Receiver
FCC ID: KJ8-0001715
IC: 3540A-0001715
FCC Rule Part: 15.249
IC Radio Standards Specification: RSS-210
ACS Report Number: 07-0186 - 15C
Manufacturer: Wayne-Dalton Corporation
Model: 3790-Z
Installation Guide
Section3
5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598
TorqueMaster® Installation
Tools Needed:
Step Ladder
Cable Drum/ Drive Gear
Installation
Torque
Tube
Groove
1/2 Wrap Shown
NOTE: If you just installed the
Torquemaster® Plus counterbalance,
continue with Step 5 on page 13. If you
have the Torquemaster® counterbalance
system, complete Steps 2-4 on pages 11
and 12.
Winding
Shaft
Counterbalance
Cable
Splines
Cable Drum
Flag Angle
Shake the torque tube gently to extend the
winding shafts out about 5" on each side.
For single spring applications, there will be
no left hand spring in the torque tube.
Lift the torque tube and rest it on the top of
the flagangles. Orient torque tube so that
back of opener is flat against header/
mounting surface.
Winding
Shaft Groove
align and seated
in ro
Winding
Shaft Groove
Round
Notch
Torque
Tube
Cable Drum
NOTE: Cable drums and torque tube are
IDRIVE® FOR TORQUEMASTER® INSTALLATION
cam shaped to fit together only one way.
Pre-wrap the Torquemaster® cable drum
with the counter balance cable 1/2 wrap
(see illustrations).
To install the cable drum, slide the cable
drum over the winding shaft until the cable
drum seats against the torque tube. The
winding shaft must extend past the cable
drum far enough to expose the splines and
the groove.
Align the winding shaft groove with
the round notch in the flagangle.
Repeat for opposite side for double spring
applications.
Left Hand Side
Groove
Single Spring Application
Round
Notch
Cable
Drum
Flagangle
For single spring applications, insert
the loose winding shaft into the left hand
cable drum prior to sliding the cable drum
over the torque tube.
Cable
Drum
NOTE: On single spring applications, take
Winding
Shaft Splines
care in handling the loose winding shaft
(left side) so that it does not slide back into
the torque tube.
Beginning with the right hand side, lubricate
entire circumference of the drive gear
with lubricating oil. Slide the drive gear onto
the winding shaft splines until it touches
the flagangle.
NOTE: On single spring applications,
Loose
Winding
Shaft
Torsion
Tube
Lubricating
Oil
Drive
Gear
Flagangle
Cable
Drum
no drive gear is required on the left side.
NOTE: If additional lubricating oil is
required “Dura-Lube Engine Oil Treatment”
is recommended.
Drive
Gear
Winding
Shaft
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11
3
Tools Needed:
Power Drill
3/32” Drill Bit
End Bracket
IMPORTANT! WARNING TAGS MUST BE
SECURELY ATTACHED TO BOTH END
BRACKETS.
Phillips Head
Screwdriver
Slide the right hand end bracket over
the drive gear. Replace #10 phillips head
screw that was removed in Step R3. Secure
end bracket and the flagangle to the jamb
using (2) 5/16” x 1-5/8" lag screws.
Step Ladder
NOTE: Older end brackets may not have
7/16”
Socket Driver
a hole needed for the opener’s emergency
disconnect cable. If the right hand end
bracket does not have a hole for the
disconnect cable, drill a 3/32" (3mm) hole
as shown prior to installing the end bracket.
Tools Needed:
Step Ladder
Warning
Tag
End Bracket Installation
5/16 x 1-5/8”
Lag Screws
#10 Phillips
Head
Screw
Flagangle
1/4”
1/8”
3/32” Hole
Winding
Shaft Inside End
Bracket
Counter Installation
Install the right side counter gear, with
the missing tooth toward the outside and
away from the end bracket. Press the
counter gear onto the end bracket until
snaps engage.
Select the right hand counter cover and
align the hex of the counter cam with
the end of the winding shaft. Also, align the
“0” on the counter cover with the raised rib
on the end bracket. Press the counter cover
against the counter gear until it locks into
place.
Counter
Gear
Missing
Tooth
Counter
Cover
Raised Rib
Hex of the
Counter Cam
Repeat for left hand side for double
spring applications.
NOTE: No drive gear, counter gear or
counter cover is required on left hand side
for single spring applications. Only an end
bracket is needed.
IMPORTANT! AT THIS TIME DO NOT WIND
COUNTERBALANCE SPRINGS!
After completing this step, continue with
Step 5 on page 13.
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Tools Needed:
Power Drill
1/8” Drill Bit
7/16” Socket
Driver
Tape Measure
Step Ladder
Positioning Support Bracket
Controls
Learn
Locate the mounting surface. The mounting
surface is a vertical board running directly
above the center of the door. Remove
(2) 1/4”-20 flange nuts from bottom
of opener.
S4
Delete
Torque Tube
Support
Bracket
1/4” - 20
Flange Nuts
1/4 x 1-1/2”
Lag Screws
NOTE: Do not discard flange nuts.
Now secure support bracket to the mounting
surface with (2) 1/4” x 1-1/2" lag screws.
(Header)
Top Of Door
Mounting
Studs
“X”
with dry wall, use 1/4” x 2” lag screws.
TOP SECTION
USING A TAPE MEASURE, MAINTAIN AN EQUAL MEASUREMENT “X” (TOP OF DOOR
TO BOTTOM OF TORQUEMASTER® TUBE) AT BOTH ENDS AND THE CENTER.
Mounting
Studs
Attaching Opener To
Support Bracket
Lift and slide the opener over the support
bracket, aligning the mounting studs with
the bracket slots. Loosely fasten to
mounting studs with the (2) 1/4”-20
flange nuts.
“X”
“X”
NOTE: If wood mounting surface is covered
Step Ladder
S3
mounting surface.
Using a tape measure, maintain equal
measurements between torque tube and top
of door at both ends and in center to ensure
torque tube is level. Once torque tube is
level, with idrive resting on support bracket,
drill 1/8” pilot holes for the lag screws.
Tools Needed:
S2
NOTE: idrive® must be installed on a solid
Place the support bracket underneath
opener, to the right side of motor, centered
on mounting surface.
S1
IDRIVE® FOR TORQUEMASTER® INSTALLATION
Mounting
Surface
Bracket
Slots
Support
Bracket
Torque Tube
Alternately, the disconnect cable can be
pulled to allow motor to pivot up. This will
enable assembly of the support bracket to
the opener first, followed by leveling of the
torque tube and then attachment of support
bracket to mounting surface.
(2) 1/4”-20
Flange Nuts
NOTE: Do not tighten 1/4”-20 flange
nuts to opener studs at this time.
Remove the orange label holding the
antenna wire. Straighten antenna wire and
angle it 45 degrees to the right.
Antenna Wire
45° Angle
NOTE: Do not coil the antenna wire. This
will reduce the radio signal range.
Controls
Learn
S1
S2
S3
S4
Delete
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13
7
Tools Needed:
Power Drill
1/8” Drill Bit
7/16” Socket
Driver
Tape Measure
Step Ladder
Close “S” Hook
Attaching Disconnect Cable
Attach the loose disconnect cable (located in
opener hardware bag) to the opener with the
“S” hook. Close both ends of the “S” hook
with pliers, to lock assembly together with
pliers.
Torquemaster®
Right Side of
End Bracket
Thread the disconnect cable (behind the
counterbalance cable) through the hole in
the right hand end bracket, and remove all
slack between opener and right end
bracket.
Hole in
End Bracket
Learn
Con
S1
trols
S2
S3
S-Hook
S4
Delete
Disconnect
Cable
Hole in Right
End Bracket
Torquemaster® Plus
Learn
S1
S2
Hole in
End Bracket
Con
trols
S3
S4
Delet
S-Hook
Right Side of End
Bracket
Disconnect
Cable
Hole in Right
End Bracket
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8
Tools Needed:
Pencil
Tape Measure
Power Drill
1/8" Drill Bit
7/16” Socket
Driver
Mounting Disconnect
Handle Bracket
Mark a location on the right jamb, 6 feet
above the floor to mount the disconnect
handle bracket.
Pilot drill lag screw location using
1/8" drill bit.
Align top of the bracket with the mark.
Fasten bracket to the jamb with
(2) 1/4” x 1-1/2" lag screws.
6ft
IDRIVE® FOR TORQUEMASTER® INSTALLATION
1/4” x 1-1/2”
Lag Screws
Disconnect
Handle Bracket
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15
9
Tools Needed:
Phillips
Head
Screwdriver
Wire Cutters
Flat Blade
Screwdriver
Attaching Disconnect Handle
NOTE: The motor must be in the fully down
position before setting handle position on
cable. Bring motor to the down position by
pulling the disconnect cable while pushing
the motor down. Insure opener disconnect
teeth are engaged before installing
disconnect handle. If motor is not fully
down when teeth are engaged, turn motor
shaft with screwdriver at back of motor
counter clockwise until motor is fully down.
Upper
Position
#6-20 x 1/2”
Screw
NOTE: Do not use power drill to assemble
set screw to handle.
Start the #6-20 x 1/2" screw into the
disconnect handle. Thread the disconnect
cable through the top of the disconnect
handle bracket and then the disconnect
handle.
Locate the disconnect handle in full upper
position of disconnect handle bracket.
Disconnect
Handle
Disconnect
Cable
Remove all disconnect cable slack between
the opener and the top of the disconnect
handle bracket. Tighten #6-20 x 1/2"
screw into the disconnect handle until
snug, and then tighten screw an additional
1 to 1-1/2 turns to secure disconnect cable
to the disconnect handle. Trim off excess
cable from bottom of the disconnect
handle.
Disconnect
Handle
Bracket
CAUTION: PULL CABLE ONLY TAUT
ENOUGH TO REMOVE THE CABLE SLACK.
PULLING THE CABLE MORE COULD CAUSE
OPENER TO DISCONNECT FROM THE
TORQUE TUBE AND CAUSE FAILURE OF
THE DISCONNECT.
10
Tools Needed:
None
Manual operated position
Motor operated position
Disconnect Handle Usage
Apply emergency disconnect label next to
the mounted bracket. Use mechanical
fasteners if adhesive will not adhere.
Using the emergency disconnect, pull down
on disconnect handle and place it in the
manual door operated position (use
disconnect label for reference). Motor will
be rotated 90° from its packaged position.
If motor does not pivot 90°, see
troubleshooting section in this manual.
Emergency
Disconnect
Label
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Tools Needed:
Pliers/Wire
Cutter
Flat Tip
Screwdriver
Step Ladder
Cable Adjustments
Counterbalance Cable
Starting on the right hand side, rotate the
cable drum until the set screw faces
directly away from the header. Torque tube
cam peak should be pointing straight up.
Cam Peak
Straight Up
First Groove
NOTE: Illustrations show the right hand
cable drum, left hand cable drum is
symmetrically opposite.
Right Hand Drum
Cut Cable Here
Set Screw
NOTE: Cable tension is set during the initial
door installation. If there is slack between
the counterbalance cable and the cable
drum or unequal tension between the right
and left hand counterbalance cables, the
counterbalance cables will have to be
readjusted. If there is no slack and cable
tension is equal, proceed to Step 12.
6”
Torquemaster® Plus
1/2 Wrap Shown
Counterbalance Cable
Cam Peak
Straight Up
Loosen the set screw no more than 1/2
turn. Using locking pliers, pull on the end of
the cable to remove all cable slack.
IMPORTANT! A MINIMUM OF A 1/2 WRAP
IS REQUIRED FOR PROPER DOOR
OPERATION. CABLE MUST BE TAUT AND IN
THE SPIRAL, OR THREAD, OF THE CABLE
DRUM.
Check to ensure the cable is aligned and
seated in the first groove of the cable drum.
Snug the set screw, and then tighten an
additional 1-1/2 turns. Left side will be
First Groove
Cut Cable Here
Measure approximately 6” of cable, cut off
excess cable, tuck end into cable drum
(Torquemaster®) or insert end in hole of
cable drum (Torquemaster® Plus).
Right Hand Drum
Set Screw
Hole
6”
1-1/2 Wrap Shown
Counterbalance Cable
Cam Peak
Straight Up
adjusted in Step 13.
IMPORTANT! ENSURE THE CABLE IS
ALIGNED AND SEATED IN THE FIRST
GROOVE OF THE CABLE DRUM PRIOR TO
WINDING SPRINGS.
IDRIVE® FOR TORQUEMASTER® INSTALLATION
11
Torquemaster®
1/2 Wrap Shown
First Groove
Cut Cable Here
Right Hand Drum
Set Screw
Hole
6”
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17
12
Securing Door
for Spring Winding
Tools Needed:
Place vice clamps onto both vertical tracks
just above the third roller. This is to prevent
the garage door from raising while winding
the springs.
Vice Clamps
WARNING
FAILURE TO CLAMP TRACK CAN ALLOW
DOOR TO RAISE UNEXPECTEDLY,
RESULTING IN SEVERE OR FATAL
INJURY.
PLACE VICE CLAMPS
ABOVE 3RD ROLLER
TRACK
IMPORTANT! DO NOT USE IMPACT GUN
TO WIND SPRING(S)
VICE CLAMPS ATTACHED
TO INNER
RAIL OF TRACK
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18
TorqueMaster® Plus
13
Tools Needed:
5/8” Socket
Ratchet Wrench
3” Extension
Step Ladder
Winding Spring(s)
NOTE: If you have a Torquemaster®
counterbalance, skip this step and continue
with Step 13 on page 21.
PAWL KNOB
IN UPPER POSITION
NOTE: It is recommended that leather
gloves be worn while winding the
TorqueMaster® Plus springs.
WARNING
FAILURE TO WEAR GLOVES MAY CAUSE
INJURY TO HANDS.
See chart on page 20 for proper spring
tension setting.
Double check to ensure the counterbalance
cable is aligned in the first groove of the
cable drum, as shown in Step 11.
Pawl
Pawl Knob In Upper Position
IMPORTANT! PAWL KNOB MUST BE IN
Beginning with the right side, place a mark
on winding shaft (or socket) and end bracket.
Turn pawl knob on the end bracket to the
upper position. Using a ratchet with a 5/8”
socket,wind the spring by rotating the
winding shaft counter clockwise, while
watching the mark on the winding shaft.
End Bracket
Ratchet
NOTE: A 3” extension is also recommended
for added clearance from the horizontal
angle.
IDRIVE® FOR TORQUEMASTER® INSTALLATION
UPPER POSITION TO ADD/ REMOVE SPRING
TURNS. AFTER ADDING / REMOVING SPRING
TURNS, PAWL KNOB MUST BE PLACED
BACK IN LOWER POSITION.
Mark
3” Extension
After 2-3 turns, remove the ratchet and
adjust the cable on the left side. Ensure the
cable is in the first groove of the cable
drums as shown in Step 11 and clear of any
obstructions.
NOTE: Single spring applications require no
spring winding on left hand side, but need
cable tension adjusted.
Pawl Knob
IMPORTANT! ENSURE COUNTERBALANCE
CABLE TENSION IS EQUAL FOR BOTH SIDES
PRIOR TO FULLY WINDING SPRING(S) TO
APPROPRIATE NUMBER OF TURNS. IF
CABLE TENSION IS UNEQUAL, REFER TO
STEP 11.
See the Spring Turn chart.
Pawl
Use
this these
labe Illus
trat
l.
ion,
For SINGLE SPRING applications, return to
the right hand side and continue winding the
spring to the required number of turns for
your door or the number record during the
Pre-Installation Inspection on page II. Place
pawl knob in lower position.
For DOUBLE SPRING applications, place a
mark on the left hand winding shaft and end
bracket. Place the ratchet with 5/8” socket
onto the left hand winding shaft end.
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19
Winding Spring(s)
(Continued)
Tools Needed:
RECOMMENDED SPRING TURNS
Door Height
Spring Turns
6’-0”
14
6’-3”
14-1/2
6’-5”
15
6’-6”
15
6’-8”
15-1/2
6’-9”
15-1/2
7’-0”
16
from spring turn chart values by ± 1/2 turns,
adjustments to the recommended number of spring
turns may be required AFTER rear hangers assembly is
completed.
7’-3”
16-1/2
7’-6”
17
7’-9”
17-1/2
IMPORTANT! HOLD THE DOOR DOWN TO PREVENT IT
8’-0”
18
To wind the spring, rotate the winding shaft clockwise,
while watching the mark on the winding shaft (or
socket). Rotate the winding shaft to the required number
of turns for your door or the number recorded during the
Pre-Installation Inspection on page II. Place ratchet pawl
in lower position. Then return to the right hand side and
wind the right hand spring to the required number of
turns or the number recorded during the Pre-Installation
Inspection on page II. Place ratchet pawl in lower
position.
IMPORTANT! DO NOT OVERWIND SPRINGS.
NOTE: Since total turns to balance door can deviate
FROM RAISING UNEXPECTEDLY IN THE EVENT THE
SPRING WAS OVERWOUND AND CAUTIOUSLY REMOVE
VICE CLAMPS FROM VERTICAL TRACKS.
IMPORTANT! ADJUSTMENTS TO THE RECOMMENDED
NUMBER OF TURNS MAY BE REQUIRED. IF DOOR
RAISES OFF THE FLOOR UNDER SPRING TENSION
ALONE, THEN REDUCE SPRING TENSION UNTIL DOOR
RESTS ON THE FLOOR. IF THE DOOR IS HARD TO RAISE
OR DRIFTS DOWN ON ITS OWN, THEN ADD SPRING
TENSION. AN UNBALANCED DOOR CAN CAUSE IDRIVE®
OPERATION PROBLEMS.
IMPORTANT! IF YOU ARE INSTALLING THE IDRIVE®
OPENER ON A NEW GARAGE DOOR, REAR SUPPORTS
WILL NEED TO BE FABRICATED/ INSTALLED TO
SUPPORT THE HORIZONTAL TRACKS. REAR SUPPORTS
ARE CONSTRUCTED USING PERFORATED ANGLES, HEX
HEAD BOLTS/NUTS AND THEN THE MUST BE SECURELY
ATTACHED TO SOUND FRAMING MEMBERS WITH LAG
SCREWS. FOR DETAILED INFORMATION ON
CONSTRUCTING/ SUPPORTING THE REAR SUPPORTS,
REFER TO YOUR DOORS INSTALLATION INSTRUCTIONS
AND OWNER’S MANUAL.
14
Tools Needed:
Step Ladder
IMPORTANT: Right and left hand are always
determined from inside the building looking
out.
Pawl Knob In Lower Position
Drum Wrap
(Left Hand)
Drum Wrap Installation
To install drum wraps, position the left hand
drum wrap over the left hand drum, align
with counterbalance cable; slide groove in
drum wrap towards the left until tabs snap
over drum in between drum and Drum
gear. Repeat for right hand side.
PAWL KNOB
IN LOWER POSITION
Groove in
Drum
Drum
(Left Hand)
Drum Gear
Tabs
Groove
In Drum
After completing this Step, continue with
Step 15 on page 22.
Counterbalance Cable
20
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TorqueMaster®
13
Tools Needed:
Power Drill
7/16" Socket
Driver
7/16" Wrench
Step Ladder
Setting Spring Tension
7/16”
Wrench
See chart below for proper spring tension setting.
Winding
Bolt
Beginning with the right hand side, ensure the
counterbalance cable is in the first groove of the cable
drum. NOTE: Apply light pressure to the canoe clip on
counter while winding springs.
Lock Nut
Using a power drill (high torque/gear reduced to 1300
RPM preferred) with a 7/16" socket driver, carefully rotate
right hand winding bolt clockwise, until counter shows 2-3
turns. This will keep the counterbalance cable taut while
adjusting the left hand side counterbalance cable.
Canoe Clip
Adjust left hand counterbalance cable tension (Refer to
step 11).
NOTE: Single spring applications require no spring winding
on left hand side, but need cable tension adjusted.
Power
Drill
See the Spring Turn chart.
Winding
Bolt
For SINGLE SPRING applications, return to the right
hand side and carefully rotate the winding bolt head
clockwise until the counter shows the correct number of
turns for your door or the number record during the
Pre-Installation Inspection on page II.
For DOUBLE SPRING applications, remain on the left
hand side and carefully rotate the winding bolt head
clockwise until the counter shows the correct number of
turns for your door or the number record during the PreInstallation Inspection on page II. Then return to the right
hand side and wind the right hand spring to the required
number of turns for your door or the number recorded
during the Pre-Installation inspection on page II.
15
.5
Counter
(Sample Setting)
Canoe Clip
NOTE: For 7’ high doors, 8’, 9’, 10’, 16’ or 18’
wide with windows, the recommended number of
spring turns is 15.
RECOMMENDED SPRING TURNS
Door Height
Doors 11’-11”
Wide or Less
Doors 12’ Wide or
Greater
After spring is wound, hold the lock nut (in back of end
bracket) stationary with a 7/16" wrench while rotating the
winding bolt clockwise until snug. Tightening of the lock
nut prevents spring from unwinding. Repeat for opposite
side on double spring Torquemaster® systems.
6’-0”
13-1/2
14
6’-3”
14
14-1/2
6’-5”
14-1/2
15
IMPORTANT! CAUTIOUSLY REMOVE VICE CLAMPS
FROM VERTICAL TRACKS. ADJUSTMENTS TO THE
RECOMMENDED NUMBER OF TURNS MAY BE REQUIRED.
IF DOOR RAISES OFF THE FLOOR UNDER SPRING
TENSION ALONE, THEN REDUCE SPRING TENSION UNTIL
DOOR RESTS ON THE FLOOR. IF THE DOOR IS HARD TO
RAISE OR DRIFTS DOWN ON ITS OWN, THEN ADD SPRING
TENSION. AN UNBALANCED DOOR CAN CAUSE IDRIVE®
OPERATION PROBLEMS.
6’-6”
14-1/2
15
6’-8”
15
15-1/2
6’-9”
15
15-1/2
7’-0”
15-1/2
16
7’-3”
16
16-1/2
7’-6”
16-1/2
17
IMPORTANT! IF YOU ARE INSTALLING THE IDRIVE®
7’-9”
17
17-1/2
8’-0”
17-1/2
18
IMPORTANT! DO NOT OVERWIND.
OPENER ON A NEW GARAGE DOOR, REAR SUPPORTS
WILL NEED TO BE FABRICATED/ INSTALLED TO
SUPPORT THE HORIZONTAL TRACKS. REAR SUPPORTS
ARE CONSTRUCTED USING PERFORATED ANGLES, HEX
HEAD BOLTS/NUTS AND THEN THE MUST BE SECURELY
ATTACHED TO SOUND FRAMING MEMBERS WITH LAG
SCREWS. FOR DETAILED INFORMATION ON
CONSTRUCTING/ SUPPORTING THE REAR SUPPORTS,
REFER TO YOUR DOORS INSTALLATION INSTRUCTIONS
AND OWNER’S MANUAL.
Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need. 21
You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com
IDRIVE® FOR TORQUEMASTER® INSTALLATION
IMPORTANT! Ensure counterbalance cable tension is
equal for both sides prior to fully winding spring(s) to
appropriate number of turns. If cable tension is unequal,
refer to Step 11.
7/16”
Socket
Driver
14
Tools Needed:
Step Ladder
Drum Wrap Installation
Drum
Wrap
Drum wraps (supplied with Torquemaster®
counterbalance systems) are identified as
right and left.
To install, place the drum wrap over the
cable drum and under the idrive® disconnect
cable. Align the outside flange over the
outside edge of the cable drum
and push the drum wrap down onto the
cable drum.
Outside
Flange
Cable
Drum
Drum
Wrap
Cable
Drum
15
Tools Needed:
Tape Measure
Mounting Wall Station
WARNING
TO PREVENT POSSIBLE INJURY, INSTALL
WALL STATION OUT OF THE REACH OF
CHILDREN AND IN A LOCATION WHERE
THE DOOR CAN BE SEEN WHEN THE
OPENER IS ACTIVATED. DO NOT MOUNT
WALL STATION NEAR OR NEXT TO
GARAGE DOOR.
NOTE: For proper operation, mount the wall
station on a flat surface.
The wall station can be mounted to a NEMA
standard electrical device box or directly to
any wall surface. No wiring is required.
5’ Min
Select appropriate place to mount wall
station. To keep wall station out of the reach
of children, locate it at least five feet up
from the floor.
22 Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.
You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com
Mounting Wall Station
(Continued)
Tools Needed:
Power Drill
3/16” or
3/32" Drill Bit
Phillips Head
Screwdriver
Lower Screw Installation
Upper Screw Installation
If mounting to a NEMA electrical device box,
use machine thread screws provided in
place of the wood screws. No drilling is
required. If high voltage wiring is contained
in the box, a standard NEMA solid faceplate
must be installed between the box and the
wall station. If fastening into drywall or
concrete, use anchors provided. When
mounting to wood use a 3/32" drill bit and
the drilling template located on page 46.
Phillips
Head Screw
Drill the two 3/32” mounting holes using the
drill template. Drill 3/16" holes if using
anchors.
Install lower screw leaving 7/16" of the
screw exposed. Slide wall station keyhole
slot onto the lower phillips head screw. Wall
station should slide onto screw, providing a
snug fit. If necessary remove wall station
and loosen or tighten lower phillips head
screw until a snug fit is achieved.
7/16”
Keyhole
Slot
Once wall station is fitted on lower screw,
install upper screw. Do not over-tighten.
Phillips
Head Screw
CAUTION: Over-tightening the upper screw
could deform plastic case.
Wall
Station
Re-install the battery cover by first inserting
its top into the wall station then inserting
and securing its bottom.
Apply entrapment warning label in a
convenient location next to the wall station.
Use mechanical fasteners if adhesive will
not adhere.
NOTE: To slow blink rate or turn off the red
Lower
Clip
(2) AAA
Batteries
Entrapment
Label
Operate
Pr
He ss
re
oo
LED, refer to wall station operation page 35
“Backlit LED Light”.
PRE-OPERATION
Battery
Cover
To
Install two AAA batteries into the wall
station observing the polarity, (+) and (-),
of both batteries. After about three seconds,
the red LED will begin to blink momentarily
every three seconds.
Pr
He ss
re
LED
Remove the battery cover (right-hand side
of wall station) by disengaging the battery
cover’s lower clip.
oo
None
Operate
Tools Needed:
Installing Battery
To
16
Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.
You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com
23
17
Tools Needed:
Phillips Head
Screwdriver
Flat Tip
Screwdriver
Step Ladder
Installing the Light Fixture
WARNING
TO AVOID ELECTRICAL SHOCK
DISCONNECT POWER TO THE
RECEPTACLE AT THE FUSE/BREAKER
BOX, BEFORE PROCEEDING WITH THE
INSTALLATION OF THE LIGHT FIXTURE.
Receptacle Cover
IMPORTANT! THIS LIGHT FIXTURE HAS A
GROUNDING TYPE PLUG WITH A THIRD
(GROUNDING) PIN. THIS PLUG WILL ONLY
FIT INTO A GROUNDING-TYPE OUTLET. IF
THE PLUG DOES NOT FIT INTO YOUR
OUTLET, CONTACT A QUALIFIED
ELECTRICIAN TO INSTALL THE PROPER
GROUNDING TYPE OUTLET. DO NOT ALTER
THE PLUG IN ANY WAY.
Remove Screw
WARNING
TO AVOID ELECTRICAL SHOCK/FIRE, DO
NOT MOUNT THE LIGHT FIXTURE TO A
RECEPTACLE WITH A METAL FACE
PLATE.
IMPORTANT! GARAGE DOOR MUST
FPO
CLEAR LIGHT FIXTURE WHEN THE DOOR IS
IN THE OPEN POSITION.
The light fixture is designed to mount
directly to a standard 120V duplex
receptacle.
Remove the screw in the receptacle
cover. Holding receptacle cover in place,
insert light fixture into the receptacle that
has the ground hole farthest from screw
hole.
#6-32 x 3/4”
Phillips Pan Head
Screw
Secure light fixture to receptacle with a
#6-32 x 3/4” phillips pan head screw.
Install hole plug into the screw hole in the
light fixture.
Hole Plug
NOTE: For temperature protection, the
hole plug must be in place prior to using
the light fixture.
24 Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.
You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com
18
Tools Needed:
Step Ladder
Power Outlet
Attaching Diffuser
Light Fixture
Screw a 75W (maximum) light bulb into
light socket and snap diffuser into light
fixture.
Mating Slots
When assembling diffuser, make sure all
three snap tabs are aligned and fully
snapped into the three mating slots of the
light fixture.
Turn receptacle power back on at fuse/
breaker box. The light should blink one
time when the power is turned back on.
Light Socket
75W (MAX)
Light Bulb
(Not Included)
FPO
NOTE: An accessory power outlet
receptacle (600 Watt Maximum) is
provided as part of the light fixture.
Snap Tabs
Diffuser
19
Tools Needed:
Phillips Head
Screwdriver
Step Ladder
Connecting Opener
Power Cord
Cable Clips
(Ceiling)
WARNING
TO REDUCE THE RISK OF ELECTRICAL
SHOCK, DO NOT CHANGE THE POWER
CORD PLUG IN ANYWAY.
The opener can be permanently wired. To
permanently wire the unit, see Permanent
Wiring option on page 40.
#6 x 7/8
Wood Screws
Plug Into Nearest
Power Outlet
Controls
Learn
S1
S2
S3
S4
Delete
Plug the end of the power cord into the
closest grounding type receptacle
Otherwise, contact a service person for
further options. Excess power cord length
must be routed and contained safely away
from any moving parts.
Disconnect
Cable
PRE-OPERATION
As soon as power is applied to the opener,
it should beep two times.
NOTE: Do not permanently attach power
cord to building!
NOTE: Use only the flexible cable clips
supplied with the opener.
Power Cord
No Interference
Between Power
Cord and
Disconnect Cable
Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.
You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com
25
20
Tools Needed:
Tape Measure
Power Drill
3/16" Bit
7/16” Socket
Driver
7/16” Wrench
Pencil
Safety Sensors Installation
8000 Series Doors
(Not Required On 9000 Series Doors)
Wall Mounting
Bracket
NOTE (Per UL): Safety sensors are
required if opener is installed on a nonpinch resistant door. If your door is pinch
resistant, skip this step and proceed with
Step 23.
a. Select and mark with a pencil, a suitable
mounting location no more than
5”
5 inches above the floor to the center
line of wall mounting bracket. The safety
sensors should be mounted as close to
the door track or inside edge of the door
as possible to offer maximum entrapment
protection. It is very important that both
wall mounting brackets be mounted at
the same height for proper alignment.
IMPORTANT! BOTH WALL BRACKETS
Door Jam
MUST BE MOUNTED AT THE SAME HEIGHT
FOR PROPER ALIGNMENT.
Wall Mounting
Bracket
b. Drill pilot holes, using a 3/16” drill bit.
Using two 5/16” x 1-1/2” lag screws,
permanently mount the wall mounting
brackets to both door jambs. In some
installations it may be necessary to
attach a wooden spacer to the wall to
achieve the required alignment.
Nut
Washer
Attach the “U” brackets to the wall
mounting brackets with 1/4”-20 x 1/2”
carriage bolts, washers and nuts.
Insert the bolts from the inside of the
“U” bracket and hand-tighten.
c. Attach the sending and receiving safety
1/4”-20 x 1/2”
Carriage Bolt
sensors to the “U” brackets by inserting
all three tabs into the respective holes.
IMPORTANT! IDENTIFY WHICH SIDE OF
THE GARAGE DOOR IS EXPOSED TO THE
MOST SUNLIGHT. MOUNT THE SENDING
UNIT (UNIT WITHOUT LED) ON THE SIDE
WHICH IS EXPOSED TO THE MOST SUN.
SUNLIGHT MAY AFFECT THE SAFETY
SENSORS, AND THIS POSITIONING WILL
HELP REDUCE THE ADVERSE EFFECT
SUNLIGHT MAY HAVE ON THE SENSOR UNIT.
5/16 x 1-1/2”
Lag Screw
U-Bracket
LED
Receiving
Unit
26 Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.
You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

---

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