Wayne Fueling Systems VISTA RF ID Tag Reader User Manual 06206 10 FCC Vista

Wayne Fueling Systems LLC RF ID Tag Reader 06206 10 FCC Vista

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47March 2003 Part No. 920365 Rev B5 OPERATOR MAINTENANCE5.1 Preventive MaintenanceThe safety precautions described in Section 1.3 apply to the following preventive maintenance procedures. Acorrectly installed dispenser, given proper preventive maintenance attention, will seldom require emergencyservice. Perform the following checks on a regular basis:• Check the dispenser for internal and external leaks regularly. Check nozzles, swivels, hoses, filters, andjoints for leaks and wear. Have all defects repaired immediately.• Do not abuse the hose by trying to stretch it to reach an automobile. This will cause early failure at the cou-plings.• Keep the dispenser clean at all times. Use only mild soap and water with a soft cloth. Do not use gasoline orother petroleum-based products to clean the dispenser. Do not use abrasive cleaners on any part of the dis-penser. All stainless steel surfaces require polishing with a non-abrasive silicone wax a minimum of threetimes per year to maintain a bright finish and prevent corrosion. If it is necessary to just wipe off the dis-penser, use a damp cloth. See Section 5.3 for additional information on cleaning and corrosion prevention.NOTE: Do not spray the dispenser with water.• Before removing the bezel, wipe off any water lying along the top edge of the dispenser so it will not runinside when the bezel is removed.• If the bezels must be removed during rainy weather, take care to prevent rain from getting inside the dispenser.• Test the tank for water regularly. Water in petroleum is not only a source of engine trouble but will alsocause damage to the dispenser.• Check the nozzle boot switch operation. If this does not operate easily, too much force may be applied onthe switch mechanisms, causing premature failure.• Periodically check and lubricate all key lock cylinders and locking mechanisms.5.2 Strainer/FilterA dirty strainer screen and/or fuel filter will slow down the delivery of product. See Figure 2-3 for location. Ifthe underground installation is new, it may be necessary to replace the filter and clean the strainer screen two orthree times during the first few days of operation to remove installation debris and pipe sealant. After this, filterreplacement and strainer cleaning should be performed periodically.WARNINGBefore removing the filter and strainer turn the power to the dispenser and submersible pump(s) off andclose the emergency shut-off valves on the dispenser being serviced. Failure to do so may result in a haz-ardous condition that can result in serious injury. Loosen strainer cap or spin-on filter slightly and allowgasoline to drain into a plastic container until pressure is relieved. Return product to the appropriate under-ground tank.

48Part No. 920365 Rev B March 20035.1 Preventive Maintenance, continued• The fuel filter is removed by unscrewing it (the same way an oil filter is removed from a carengine). Place a container under the filter to catch the product and sediment. To install the newfilter, first apply a film of oil to the gasket and hand turn until gasket contacts base, then tightenone half turn. Open the emergency shut-off valve(s), turn the electrical power ON and check forleaks.• Remove the strainer for cleaning by unscrewing the filter (or cap) and then pulling out thestrainer. Place a container under the filter or cap to catch the petroleum and sediment. Wash thescreen in gasoline and dislodge lint and other foreign particles with compressed air. Install theclean strainer and a new filter. Open the emergency shut-off valve(s), turn the electrical powerON and check for leaks.NOTE: Replacement fuel filters must be UL recognized. 5.3 Cleaning And Corrosion Prevention InstructionsTo properly care for your dispenser:Step 1 Wash the dispenser frequently with a non-abrasive cloth and warm water mixed with a mildhousehold cleaner (such as dishwashing liquid). The dispenser should then be wiped downwith a clean damp cloth. Do not use a hose to rinse off the dispenser. NOTE: Do not direct pressurized water (even from a garden hose) at the dispenser. Under no circumstances should power washers be used to clean the dispensers. This can force water into the electronic head and cause damage to the electronic components in the dispenser rendering it inoperative.Do not use all-purpose cleaners on the surfaces of the dispenser. They may scratch the clear plastic, as well as break down the corrosion resistance of painted and stainless steel surfaces. NOTE: Do not use gasoline or other petroleum-based products to clean the dispenser.Step 2 Exposure to contaminants can cause a discoloration of the stainless steel panels (doors,column covers, etc.). If the discoloration persists after washing (as instructed above), theuse of an abrasive powder cleaner is very effective in restoring the original shine. Step 3 Two cleaners in particular are very effective and practical to use: Zud Heavy Duty Cleanerand Bar Keepers Friend. They can both be found in most hardware/grocery stores. Followthe manufacturers’ instructions for use and always rub in the direction of the brush finish toprevent scratching the stainless steel.Periodic waxing of the dispenser surfaces is essential to maintain the original finish and inhibit corro-sion. Stainless steel surfaces should be polished with a non-abrasive silicone wax. Painted surfacesshould be waxed with an automotive wax or polish. We recommend that these surfaces be waxed orpolished at least three times a year.

49March 2003 Part No. 920365 Rev B5.4 Vapor Recovery All hoses, nozzles, breakaways, etc., must be CARB certified for use on Wayne vapor recovery dis-pensers. 5.4.1 Wayne VacSee Section 2.15 and the Compliance Testing and Preventative Maintenance manual, p/n 917947.5.4.2 BalanceTears and slits and the balance nozzle vapor bellows will cause the vapor system to be in non-compliance. Replace or repair the nozzles as necessary.The bellows face-plate (where nozzle seals on vehicle fuel tank) must make a good seal wheninserted into the fuel tank. Damaged or warped faces are not acceptable and will cause the system tobe in non-compliance. Replace or repair as necessary.Wire clamps at top of the bellows may have critical placement to requirement to maintain compli-ance. If clamp is loose or broken, it must be replaced or repaired according to the nozzle manufac-turer instructions.To ensure on-going compliance of the balance system, once per year checks of the pressure drop andtightness of the system are recommended. These test are discussed in Section 2.14. 5.5 Meter Maintenance IssueIt is recommended that Wayne Fuel Meters be periodically checked for acceptable accuracy basedon NCWM Handbook 44 under the General Code, G-UR.4 Maintenance Requirements and LiquidMeasuring Device Code, Section 3.30.If adjustment need to be made, one would follow the prescribed procedure in the service manuals forthe respective equipment. All adjustments shall be made in accordance with G-UR.4 MaintenanceRequirements of Handbook 44.

51March 2003 Part No. 920365 Rev BAPPENDIX ACAT SELF-TEST PROCEDUREThe following are instructions for testing the CAT (Customer Activated Terminal) on the dispenser.1. CAT SYSTEM SELF-TESTThe following paragraphs provide instructions for testing and setting the address of the CAT. During the self-test, the system is designed to pause 25 seconds for a response to self-test prompts. When the 25 second time limit expires, the system automatically advances to either the next self-test or returns to the on-line mode.1.1. ENTERING SELF-TEST MODEStep 1 Power down the CAT.Step 2 Power up the CAT while holding down any key on the keypad until the alternating message belowappears on the display.Step 3 Press the indicated key or press ENTER to continue to the next screen prompt. 1.2. SOFTWARE REVISION LEVEL AND DATA LINK ADDRESSStep 1 Continue holding the key down until the “REV” message below appears on the display, thenrelease. Once the system displays the “REV” message, the module has successfully entered theself-test mode. The top row of information in the “REV” message display represents the module software revision.The bottom row is the current terminal address for the data link. Data link addresses are assigned tothe module using the same number as the fueling point.Step 2 If the CAT’s data link address is correct, press the ENTER key. To change the address, enter thecorrect address number on the keypad and press ENTER (if the CAT is equipped with a DESkeypad, the keypad revision will be displayed).CONTRAST ADJUSTPRESS NEXT TO EXITYES = DARKERNO = LIGHTERREV XXX MM/DD/YYADDRESS = YY

52Part No. 920365 Rev B March 20031.2 CAT SELF TEST, continuedStep 3 Verify that the Keypad revision and BCB revision levels are displayed on the screen. TheBCB revision displayed will be the software revision of the BCB board or the QCAT boardwhichever applies.Step 4 Press ENTER to continue. 1.3. CONFIGURE CARD READERWhen the system displays the prompt below, proceed as follows: Answering YES to the prompt causes the screen to display the prompt beloworpress NO on the keypad and the system automatically proceeds to the "Offline msg" prompt.To answer the “Track 1 or 3" prompt, perform the following steps:Step 1 Press 1 on the keypad.Step 2 Press the ENTER key and the following prompt will be displayed.KEYPAD REV __BCB REV __*CONFIGURE CARD READER(Y/N)TRACK 1 OR 3(1/3)

53March 2003 Part No. 920365 Rev B1.3 Configure Card Reader, continuedStep 3 Answer NO to the above prompt.Step 4 Answer the following prompts as they appear: Answering YES to the above prompt will begin the display, printer and card reader self test as discussed on the following pages.Answering NO to the above prompt will display the Exit Prompt shown below. Answer YES to the above prompt to exit and return the CAT to normal operation.Answer NO to the above prompt to return to the beginning of the Self Test mode.Offline msg: Out of Service (Y/N)Long Receipts?(Y/N)Fixed Length Scanner?(Y/N)Self Test?(Y/N)Exit Test Mode?(Y/N)

$54Part No. 920365 Rev B March 20031.4. DISPLAY SELF-TESTA series of actions appear on the screen for the display self-test. Two rows of black squares followedby numbers and letters scroll from right to left across the screen during the display self-test.1.5. PRINTER SELF-TESTThe message shown below appears continuously on the display screen during the printer self-test.The printer self-test performs the following actions in sequence:1. Advance the paper one half inch.2. Print CAT information (ROM version, processor type, etc.)3. Print five rows of characters followed by five more rows of slashes (\ and /).4. Advance the paper one inch and cut the paper.Once the paper is cut, the system automatically activates the card reader self-test.1.6. CARD READER SELF-TESTAny type of valid credit card can be used for the card reader test. The card reader self-test beginswith the screen prompt shown below. Step 1 Insert the card.Once the credit card is inserted into the card reader, the CAT computer reads data from thecard. Step 2 Remove the credit card in one smooth continuous motion when the above prompt appearson the display screen. PRINTING TESTINSERT CARDPULL IT OUT$