ZTE ZTEMG2618 GSM Wireless Data Terminal User Manual
ZTE Corporation GSM Wireless Data Terminal Users Manual
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Users Manual
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| Document ID | 2570872 |
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| Document Description | Users Manual |
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| Document Type | User Manual |
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| Date Submitted | 2015-03-31 00:00:00 |
| Date Available | 2015-09-28 00:00:00 |
| Creation Date | 2015-03-23 09:09:14 |
| Producing Software | Microsoft® Office Word 2007 |
| Document Lastmod | 2015-03-31 15:30:59 |
| Document Title | Users Manual |
| Document Creator | Microsoft® Office Word 2007 |
| Document Author: | chen.yanlian |
Welink Your Smart Hardware Development Guide of Module Product Version 1.0，2015-03-18 ZTE MG2618 ZTE MG2618 Hardware Development Guide of Module Product Legal Information By accepting this certain document of ZTE CORPORATIN you agree to the following terms. If you do not agree to the following terms, please notice that you are not allowed to use this document. Copyright © 2009 ZTE CORPORATION. Any rights not expressly granted herein are reserved. This document contains proprietary information of ZTE CORPORATION. Any reproduction, transfer, distribution, use or disclosure of this document or any portion of this document, in any form by any means, without the prior written consent of ZTE CORPORATION is prohibited. and are registered trademarks of ZTE CORPORATION. ZTE’s company name, logo and product names referenced herein are either trademarks or registered trademarks of ZTE CORPORATION. Other product and company names mentioned herein may be trademarks or trade names of their respective owners. Without the prior written consent of ZTE CORPORATION or the third party owner thereof, anyone’s access to this document should not be construed as granting, by implication, estopped or otherwise, any license or right to use any marks appearing in the document. The design of this product complies with requirements of environmental protection and personal security. This product shall be stored, used or discarded in accordance with product manual, relevant contract or laws and regulations in relevant country (countries). This document is provided “as is” and “as available”. Information contained in this document is subject to continuous update without further notice due to improvement and update of ZTE CORPORATION’s products and technologies. All Rights reserved, No Spreading abroad without Permission of ZTE ZTE MG2618 Hardware Development Guide of Module Product Revision History Version V1.0 Date 2015-03-18 Description 1st released All Rights reserved, No Spreading abroad without Permission of ZTE II ZTE MG2618 Hardware Development Guide of Module Product Contents PRODUCT OVERVIEW ............................................................................................................. 1 1.1 TECHNICAL PARAMETERS ............................................................................................ 1 1.2 APPLICATION FRAME ..................................................................................................... 2 1.3 ABBREVIATIONS.............................................................................................................. 3 INTERFACES............................................................................................................................... 6 2.1 PIN DESCRIPTION ............................................................................................................ 6 2.2 ANTENNA INTERFACE ................................................................................................... 8 2.3 RF PERFORMANCE OF ANTENNA INTERFACE ......................................................... 8 ELECTRIC FEATURES ........................................................................................................... 10 3.1 INTERFACE POWER LEVEL ......................................................................................... 10 3.2 POWER CONSUMPTION ................................................................................................ 10 3.3 POWER-ON/OFF TIMING SEQUENCE ......................................................................... 11 3.4 RELIABILITY TEST ........................................................................................................ 11 3.5 ESD CHARACTERISTIC ................................................................................................. 12 3.6 GPS PERFORMANCE ...................................................................................................... 12 REFERENCE CIRCUIT OF MODULE INTERFACES ....................................................... 13 4.1 RESET AND POWER DESIGNING ................................................................................ 13 4.2 UART INTERFACE .......................................................................................................... 15 4.2.1 DUPLEX UART INTERFACE .............................................................................. 17 4.3 SIM CARD INTERFACE.................................................................................................. 18 4.4 AUDIO INTERFACE ........................................................................................................ 19 4.5 LED INDICATOR INTERFACE ...................................................................................... 22 4.6 GPS INTERFACE ............................................................................................................. 22 4.7 CONNECTION METHOD OF GPS ACTIVE ANTENNA.............................................. 23 MECHANIC FEATURES.......................................................................................................... 24 5.1 APPEARANCE DIAGRAM ............................................................................................. 24 5.2 ASSEMBLY DIAGRAM .................................................................................................. 25 5.3 PCB PACKAGE DIMENSIONS ....................................................................................... 26 All Rights reserved, No Spreading abroad without Permission of ZTE III ZTE MG2618 Hardware Development Guide of Module Product SMT PROCESS AND BAKING GUIDE.................................................................................. 28 6.1 STORAGE REQUIREMENTS.......................................................................................... 28 6.2 RECOMMENDED PAD DESIGN .................................................................................... 28 6.3 REQUIREMENTS OF MODULE’S POSITION ON MAIN BOARD ............................. 30 6.4 MODULE PLANENESS STANDARD ............................................................................ 31 6.5 PROCESS ROUTING SELECTION ................................................................................. 31 6.5.1 SOLDER PASTE SELECTION.............................................................................. 31 6.5.2 DESIGN OF MODULE PAD’S STEEL MESH OPENING ON MAIN BOARD . 31 6.5.3 MODULE BOARD’S SMT PROCESS .................................................................. 32 6.5.4 MODULE SOLDERING REFLOW CURVE ........................................................ 33 6.5.5 REFLOW METHOD .............................................................................................. 34 6.5.6 MAINTENANCE OF DEFECTS ........................................................................... 34 6.6 MODULE’S BAKING REQUIREMENTS ....................................................................... 35 6.6.1 MODULE’S BAKING ENVIRONMENT.............................................................. 35 6.6.2 BAKING DEVICE AND OPERATION PROCEDURE ........................................ 35 6.6.3 MODULE BAKING CONDITIONS ...................................................................... 35 SAFETY INFORMATION ........................................................................................................ 36 All Rights reserved, No Spreading abroad without Permission of ZTE IV ZTE MG2618 Hardware Development Guide of Module Product Figures Figure 1–1 Application Frame ...................................................................................................................... 3 Figure 3–1 Power-on/off timing sequence.................................................................................................. 11 Figure 4–1 Reference Circuit of Power Supply & Reset Interface ............................................................. 14 Figure 4–2 Reference Circuit of Power Supply Interface ........................................................................... 14 Figure 4–3 Reference Circuit 1 of UART Interface ................................................................................... 16 Figure 4–4 Reference Circuit 2 of UART Interface ................................................................................... 16 Figure 4–5 UART Connection between DCE－DTE................................................................................. 17 Figure 4–6 Reference Circuit of SIM Card Interface ................................................................................. 19 Figure 4–7 MIC reference circuit ............................................................................................................... 20 Figure 4–8 SPK reference circuit ............................................................................................................... 21 Figure 4–9 Reference Circuit of Status Indicator ....................................................................................... 22 Figure 4–10 Reference Circuit of GPS Interface ........................................................................................ 23 Figure 4–11 Active GPS antenna circuit reference design principle diagram ............................................ 23 Figure 5–1 Top & bottom & side view of module ..................................................................................... 24 Figure 5–2 The assembly diagram of module ............................................................................................ 25 Figure 5–3 The PCB package dimensions of module (Top View) ............................................................. 26 Figure 5–4 Test point of module ................................................................................................................ 27 Figure 6–1 Module’s dimensions ............................................................................................................... 29 Figure 6–2 Recommended PAD dimensions on corresponding main board .............................................. 29 Figure 6–3 Module board’s PAD mounted on main board......................................................................... 30 Figure 6–4 Green oil and white oil at module’s position on main board.................................................... 30 Figure 6–5 Module Board’s Steel Mesh Diagram ...................................................................................... 32 Figure 6–6 Material Module Pallet ............................................................................................................. 33 Figure 6–7 Module Furnace Temperature Curve Diagram......................................................................... 34 All Rights reserved, No Spreading abroad without Permission of ZTE ZTE MG2618 Hardware Development Guide of Module Product Tables Table 1–1 The function information of module............................................................................................ 1 Table 1–2 Major Technical Parameters ........................................................................................................ 1 Table 1–3 Abbreviation List ......................................................................................................................... 3 Table 2–1 PIN Interface Definition .............................................................................................................. 6 Table 2–2 RF Performance of antenna interface .......................................................................................... 8 Table 3–1 Power Level Range of Digital Signal ........................................................................................ 10 Table 3–2 Power Consumption of Module (Typical) ................................................................................. 10 Table 3–3 Module testing environment of temperature .............................................................................. 11 Table 3–4 ESD Endurance.......................................................................................................................... 12 Table 3–5 GPS Performance ...................................................................................................................... 12 Table 4–1 Working Condition .................................................................................................................... 13 Table 4–2 UART Interface Definition ........................................................................................................ 17 Table 4–3 Definition of SIM Card Signal .................................................................................................. 18 Table 4–4 Audio interface definition .......................................................................................................... 19 Table 4–5 Definition of LED Indicator Status............................................................................................ 22 Table 6–1 Baking parameters ..................................................................................................................... 28 Table 6–2 Recommended PAD dimensions of main board ........................................................................ 30 Table 6–3 LCC module PAD’s steel mesh opening ................................................................................... 31 All Rights reserved, No Spreading abroad without Permission of ZTE VI ZTE MG2618 Hardware Development Guide of Module Product R&TTE Regulation: In all cases assessment of the final product must be mass against the Essential requirements of the R&TTE Directive Articles 3.1(a) and (b), safety and EMC respectively, as well as any relevant Article 3.3 requirements. Hereby, ZTE CORPORATION declares that this product is in complies with the essential requirements of Article 3 of the R&TTE 1999/5/EC Directive. All Rights reserved, No Spreading abroad without Permission of ZTE VII ZTE MG2618 Hardware Development Guide of Module Product Federal Communication Commission Interference Statement This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the following measures: Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. Radiation Exposure Statement: This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator & your body. End Product Labeling The final end product must be labeled in a visible area with the following: “Contains FCC ID: SRQ-ZTEMG2618”. The grantee's FCC ID can be used only when all FCC compliance requirements are met.The FCC part15.19 staement below has also be available on the label:The device complies with part 15 of FCC rules,Operation is sugject to the following two conditions:(1)This device may not cause harmful interference,and(2)this device must accept any interference received,including interference that may cause undesired operation,to comply With FCC regulations limiting both maximum RF output power and human exposure to RF radiation. A user maual with the end product must clearly indicate the operating requirements and conditions that must be observed to ensure compliance with current FCC RF exposure Guidelines,The end product with an module may also need to pass the FCC part15 unintentional emission testing requirements and be properly authorized for FCC part15.Note:If thie module is intended for use in a portable device,you are responsinble For separate approval to satify the SAR requirements of FCC part2.1093 This device is intended only for OEM integrators under the following conditions: 1)The antenna must be installed such that 20 cm is maintained between the antenna and users, and the maximum antenna gain allowed for use with this device is 3 dBi. 2)The transmitter module may not be co-located with any other transmitter or antenna. All Rights reserved, No Spreading abroad without Permission of ZTE VIII ZTE MG2618 Hardware Development Guide of Module Product Product Overview MG2618 is a GSM/GPRS wireless industrial module, and it contains three variants V2A, V2B and V2C. Customer can choose the dedicated type based on the wireless network configuration. The following table shows the entire configuration of MG2618 series. Table 1–1 The function information of module SN PID BAND GPS V2A V2B V2C GSM 900/1800 GSM 850/900/1800/1900 GSM 850/900/1800/1900 Not support Not support Support MG2618 is a wireless Internet module with 49 pin LCC interface. It is widely applied to but not limited to the various products and equipment such as laptops, vehicle-mounted terminals, and electric devices, by providing data services, transceiver Email, web browsing, high speed download and so on. In places with GSM network coverage, you can send and receive SMS, use high-speed data access service, voice calls and other functions under the mobile environment. The module provides users with a high degree of freedom, convenient solution to realize mobile office dreams. This section describes the basic functions and logic diagram of the module. 1.1 Technical Parameters Table 1–2 Major Technical Parameters Items Parameters Basic Features Bands GSM850/EGSM900/DCS1800/PCS1900(Optional) Dimensions 22.00mm*20.00mm*2.0mm Weight About 1.9g Normal Working Temperature -35~75°C Extreme Working Temperature -40~85°C Storage Temperature -50~90°C Humidity 0% ~ 95% Performance Power Supply The range of voltage supply is 3.4V-4.2V, typical value: 3.8V Max. Transmitter Power 33±2dBm @ GSM850/GSM900 All Rights reserved, No Spreading abroad without Permission of ZTE ZTE MG2618 Hardware Development Guide of Module Product Items Parameters 30±2dBm @ DCS1800/PCS1900 Receiving sensitivity -108dBm @ GSM850/GSM900 -106dBm @ DCS1800/PCS1900 Interface Encapsulation type 49 Pin LCC Antenna interface LCC pad UART Interface AT commands, data transmission SIM card Interface 1.8V/3V Data Service Service GPRS, Class A or B, Class 10 or 12 GPRS Mobile station Class C GPRS class Class 12 Max. DL Data rate 85.6Kbps Max. UL Data rate 42.8Kbps Embedded TCP/IP and UDP/IP protocol stack Protocols TCP Server, UDP Server Embedded FTP SMS Support TEXT/PDU mode Point-to-point MO/MT SMS Cell Broadcast AT Commands Static AT commands set Extended AT commands set 1.2 Application Frame The application frame of module is as follows: All Rights reserved, No Spreading abroad without Permission of ZTE ZTE MG2618 Hardware Development Guide of Module Product Main Chip GPS Chip Figure 1–1 Application Frame Note: Only the modules which support GPS function have the function of GPS as shown in Blue Block Diagram above. 1.3 Abbreviations Table 1–3 Abbreviation List ADC Analog-Digital Converter 模数转换 AFC Automatic Frequency Control 自动频率控制 AGC Automatic Gain Control 自动增益控制 ARFCN Absolute Radio Frequency Channel Number 绝对射频信道号 ARP Antenna Reference Point 天线参考点 ASIC Application Specific Integrated Circuit 专用集成电路 BER Bit Error Rate 比特误码率 BTS Base Transceiver Station 基站收发信台 CDMA Code Division Multiple Access 码分多址 CDG CDMA Development Group CDMA 发展组织 All Rights reserved, No Spreading abroad without Permission of ZTE ZTE MG2618 Hardware Development Guide of Module Product CNR Carrier Noise Ratio 载噪比 CSD Circuit Switched Data 电路交换数据 CPU Central Processing Unit 中央处理单元 DAC Digital-to-Analog Converter 数模转换 DCE Data Communication Equipment 数据通讯设备 DSP Digital Signal Processor 数字信号处理 DTE Data Terminal Equipment 数据终端设备 DTMF Dual Tone Multi-Frequency 双音多频 DTR Data Terminal Ready 数据终端准备好 EFR Enhanced Full Rate 增强型全速率 EGSM Enhanced GSM 增强型 GSM EMC Electromagnetic Compatibility 电磁兼容 EMI Electro Magnetic Interference 电磁干扰 ESD Electronic Static Discharge 静电放电 ETS European Telecommunication Standard 欧洲通信标准 FDMA Frequency Division Multiple Access 频分多址 FR Full Rate 全速率 GPRS General Packet Radio Service 通用分组无线业务 GSM Global Standard for Mobile Communications 全球移动通讯系统 Half Rate 半速率 IC Integrated Circuit 集成电路 IMEI International Mobile Equipment Identity 国际移动设备标识 ISO International Standards Organization 国际标准化组织 ITU International Telecommunications Union 国际电信联盟 LCD Liquid Crystal Display 液晶显示器 LED Light Emitting Diode 发光二极管 MCU Machine Control Unit 机器控制单元 MMI Man Machine Interface 人机交互接口/人机界面 MS Mobile Station 移动台 PCB Printed Circuit Board 印刷电路板 PCL Power Control Level 功率控制等级 PCS Personal Communication System 个人通讯系统 HR All Rights reserved, No Spreading abroad without Permission of ZTE ZTE MG2618 Hardware Development Guide of Module Product PDU Protocol Data Unit 协议数据单元 PPP Point-to-point protocol 点到点协议 RAM Random Access Memory 随机访问存储器 RF Radio Frequency 无线频率 ROM Read-only Memory 只读存储器 RTC Real Time Clock 实时时钟 SIM Subscriber Identification Module 用户识别卡 SMS Short Message Service 短消息服务 SRAM Static Random Access Memory 静态随机访问存储器 TA Terminal adapter 终端适配器 TDMA Time Division Multiple Access 时分多址 TE Terminal Equipment also referred it as DTE 终端设备，也指 DTE TTFF Time To First Fix 首次定位时间 UART Universal asynchronous receiver-transmitter 通用异步接收/发送器 UIM User Identifier Management 用户身份管理 USB Universal Serial Bus 通用串行总线 All Rights reserved, No Spreading abroad without Permission of ZTE ZTE MG2618 Hardware Development Guide of Module Product Interfaces The MG2618 module connects externally through a 49 PIN stamp-hole interface. 2.1 PIN Description Table 2–1 PIN Interface Definition PIN Type Signal Definition I/O Description Remark GND GND -- -- -- POWER RSSI_LED Working status indicator Active High POWER ON/OFF Module power-on/off control Valid at low level; pull-up internally, more information please refer to 4.1 GND GND -- -- -- AUDIO HSED BIAS MIC bias Default is 1.9V AUDIO MIC1_P Differential audio input channel 1, anode -- AUDIO MIC1_N Differential audio input channel 1, cathode -- AUDIO MIC2_P Single-end audio input channel 2 -- AUDIO SPK2_P Single-end audio output channel 2 -- 10 AUDIO SPK1_P Differential audio output channel 1, anode -- 11 AUDIO SPK1_N Differential audio output channel 1, cathode -- 12 GND GND -- -- -- 13 POWER /RESET Resetting signal Active low 14 POWER VREG_MSME1 2.8V output Recommend to use this pin for pull-up when level matching 15 GND GND -- -- -- 16 ANT RF_ANT I/O GSM antenna interface -- 17 GND GND -- -- -- All Rights reserved, No Spreading abroad without Permission of ZTE ZTE MG2618 Hardware Development Guide of Module Product PIN Type Signal Definition I/O Description Remark 18 GND GND -- -- -- 19 POWER VBAT GSM Power supply 3.4V~4.2V 20 GND GND -- -- -- 21 SIM VREG_SIM Power supply for SIM card. 1.8/3V 22 SIM SIM_DATA I/O Data signal of SIM card -- 23 SIM SIM_CLK Clock signal of SIM card. -- 24 SIM SIM_RST Reset signal of SIM card. -- 25 UART /RTS Request to send 2.8V，active low 26 UART /CTS Clear to send 2.8V，active low 27 UART TXD Transmitting data to serial port 2.8V，active low 28 UART RXD Receiving data from serial port 2.8V，active low 29 NC NC -- -- -- 30 GND GND -- -- -- 31 UART DCD Carrier detection 2.8V，active low 32 UART /DSR Data is ready 2.8V，active low 33 UART RI Ring tone 2.8V，active low 34 UART /DTR Data terminal is ready 2.8V，active low 35 NC NC -- -- -- 36 GND GND -- -- -- 37 GND GND -- -- -- 38 ANT GPS_ANT GPS antenna Module without GPS function, this pin should not be connected. 39 GND GND -- -- -Voltage range: 2.8V~4.2V, recommended 3.3V Module without GPS function, this pin should not be connected. 40 POWER VGPS_MAIN GPS power supply 41 ADC ADCIN ADC voltage detection 42 GND GND -- -- -- 43 USB USB_DP -- USB differential data (+) 44 USB USB_DM -- USB differential data (-) Using USB and RI to download firmware, calibration and measurement. Not support data transmitting yet. All Rights reserved, No Spreading abroad without Permission of ZTE ZTE MG2618 Hardware Development Guide of Module Product PIN Type Signal Definition I/O Description Remark 45 I2C I2C_SCL -- I2C serial clock 2.8V, Not supported currently 46 I2C I2C_SDA -- I2C serial data 2.8V, Not supported currently 47 GND GND -- -- -- 48 BT BT_ANT I/O Bluetooth antenna interface Not supported currently 49 GND GND -- -- -- 2.2 Antenna Interface Regarding the antenna of module, proper measures should be taken to reduce the access loss of effective bands, and good shielding should be established between external antenna and RF connector. Besides, external RF cables should be kept far away from all interference sources such as high-speed digital signal or switch power supply. According to mobile station standard, stationary wave ratio (SWR) of antenna should be between1.1 to 1.5, and input impedance is 50 ohm. Different environments may have different requirements on the antenna’s gain. Generally, the larger in-band gain and smaller out-band gain, the better performance the antenna has. Isolation among ports must more than 30dB when multi-ports antenna is used. For example, between two different polarized ports on dual-polarized antenna, or two different frequency ports on dual-frequency antenna, or among four ports on dual-polarized dual-frequency antenna, the isolation should be more than 30dB. RF_ANT, GPS_ANT (PIN16, PIN38) are respectively used as the input pin for GSM and GPS antenna. when using these pin pads as the antenna feed pins, customers need pay attention to the following: (1)The feed connected to PIN38 or PIN 16 is 50ohm micro-strip or strip line. To approach the module, put π shape or Inverted-F shape matching network for later debugging. (2)The RF wires must be kept away from the GND, and generally the distance should be 3 times of the width of RF wires. (3)It’s forbidden to put some interference sources such as DC to DC, WIFI module, SIM card around RF wires or RF port. 2.3 RF Performance of antenna interface The RF performance of antenna interface is shown in Table 2-2: Table 2–2 RF Performance of antenna interface All Rights reserved, No Spreading abroad without Permission of ZTE ZTE MG2618 Hardware Development Guide of Module Product Band GSM850 EGSM900 DCS1800 PCS1900 Uplink Frequency Band Downlink Frequency Band (MS->BTS) 824MHz-849MHz 880MHz-915MHz 1710MHz-1785MHz 1850MHz-1910MHz (BTS->MS) 869MHz-894MHz 925MHz-960MHz 1805MHz-1880MHz 1930MHz-1990MHz All Rights reserved, No Spreading abroad without Permission of ZTE Max. Transmitter Power(dBm) 33±2 dBm 33±2 dBm 30±2 dBm 30±2 dBm Receiving sensitivity(T ypical) -108dBm -108dBm -106dBm -106dBm ZTE MG2618 Hardware Development Guide of Module Product Electric Features This chapter mainly describes the module’s electrical characteristics, including the level, power consumption, reliability of module’s interfaces. 3.1 Interface Power Level Table 3–1 Power Level Range of Digital Signal Interface UART SIM High/Low level Min. Typ. Max. Remark 0.3* UART1 2.8V 0.7* UART1 2.8V 1.1*UART1 0.3*VREG_SIM 1.8V/3.0V 0.7*VREG_SIM VREG_SIM 1.1*VREG_SIM The high power level of UART1 is 2.8V, VREG_SIM is 1.8V/3V( automatic adaptation). 3.2 Power Consumption Table 3–2 Power Consumption of Module (Typical) Test Items Test condition(Test duration 1min) GSM GPS The kernel is running, but not working properly Standby ON Standby OFF Sleep ON Sleep OFF Turn on the module, GSP kernel is running, not sleep or work PGSM，62，PCL5 Standby Standby/sleep current Working current Network lock current All Rights reserved, No Spreading abroad without Permission of ZTE Test result Unit Max. Min. Average 47.46 30.32 31.16 mA 69.19 39.45 75.2 28.55 44.45 21.96 23.68 0.93 46.35 22.87 27.2 2.45 mA mA mA mA 123.44 54.27 72.55 mA 239.4 174.68 242.68 mA 10 ZTE MG2618 Hardware Development Guide of Module Product (Instrument Network, GPS sleep) PGSM，62，PCL10 PGSM，62，PCL19 DCS，698，PCL0 DCS，698，PCL5 DCS，698，PCL15 157.13 94.41 195.42 146.32 87.68 120.65 32.71 147.47 113.48 70.53 145.4 82.01 180.7 135.2 79.08 mA mA mA mA mA Note: As the GPS can’t work independently, when the module sleep in the condition of GPS working, in fact , the module is in the state of part dormant, and the part related to GPS is still working. 3.3 Power-on/off timing sequence The timing sequence of module shows entire process of power-on/off. Figure 3–1 Power-on/off timing sequence 3.4 Reliability Test The reliability test of module includes the items as follows: High/low temperature operation, high/low temperature storage, thermal shock, alternating temperature humidity, etc. The test results must conform to the industrial requirements. Module testing environment of temperature is shown as the Table below. Table 3–3 Module testing environment of temperature All Rights reserved, No Spreading abroad without Permission of ZTE 11 ZTE MG2618 Hardware Development Guide of Module Product Parameter 3.5 Working Condition Min Max To Operation temperature -35℃ +75℃ Ta Limited temperature -40℃ +85℃ Ts Storage temperature -50℃ +90℃ Remark ESD Characteristic The measured ESD values of module at the normal temperature are shown as the following table. Table 3–4 Test program Test requirements Air discharge ±8 kV Contact discharge ±8 kV Air discharge ±8 kV Contact discharge ±6 kV Interface Antenna Interface SIM Interface 3.6 ESD Endurance GPS Performance Table 3–5 GPS Performance Test Items Working mode Typical CNR @130dBm -- 40 Tracking -162 Sensitivity(dBm) Cold start Warm start Cold start TTFF @-130 dBm(Sec.) Warm start Hot start -145.5 -159.5 34.1 32.7 0.8 Note: The test result belongs to the modules which support GPS function. All Rights reserved, No Spreading abroad without Permission of ZTE 12 ZTE MG2618 Hardware Development Guide of Module Product Reference Circuit of Module Interfaces The chapter provides the precautions and reference design on the interface circuit according to the module’s functions. 4.1 Reset and Power Designing Power Designing VBAT is the power supply pin of module. See the module’s required voltage characteristics in Table 4-1: Table 4–1 Working Condition Type Vmin Typical Vmax Input Voltage 3.4V 3.8 V 4.2 V Input Current < 3mA (average) -- 2A(Depending on the condition of the network signal) Power-on The module is under power-off status after it’s normally connect to the power supply. To turn on the module, provide a low level voltage more than 2.5s to the ON/OFF PIN. The power-on time of module is related to module status, it’s usually required low level for more than 2.5S. Power-off To turn off the module, provide a 3s low level pulse to the ON/OFF PIN. Reset If the external reset function has to be used, provide a low level pulse lasting 100ms to the /RESET PIN to reset the module. After resetting, the module will enter power-off state, and you need to provide a low level voltage lasting 2.5s to the ON/OFF pin to power-on the module. When resetting the module, if the power level of ON/OFF pin in the state of low level, the module will restart automatically. Reference circuit of power supply and reset interface are shown as Figures below. Select appropriate parameters according to the actual selected power supply since VD1 is TVS tube, and select CJ2305 from Changjiang Electronics or DMP2305U-7 from DIODES since VT1 is MOS tube. Refer to figure 4-2 for the design of power circuit. Select MIC29302 and adjust the output voltage through All Rights reserved, No Spreading abroad without Permission of ZTE 13 ZTE MG2618 Hardware Development Guide of Module Product the adjustment of R5 and R6. Please refer to MIC29302’s specification for detailed parameters design. Please note that the components in the figure are just for your reference. For details, please adjust according to the actual circuit. Power supply Power supply for module VBAT C1 VD1 TVS VT1 C2 22uf C3 100uf C4 0.1uf R1 15k Buffer start circuit ON/OFF MCU_ON/OFF /RESET MCU_RESET R2 4.7K R3 4.7K Figure 4–1 Reference Circuit of Power Supply & Reset Interface Voltage input Power supply for module VBAT IN OUT /SHUT R4 10K TAB C5 10uF C6 0.1uF SENSE D1 MIC29302 Figure 4–2 GND R5 2.2K R6 1K C7 0.1uF Reference Circuit of Power Supply Interface VREG_MSME1 All Rights reserved, No Spreading abroad without Permission of ZTE 14 C8 100uF ZTE MG2618 Hardware Development Guide of Module Product The voltage output is available only when the module is on. The normal output voltage is 2.8V, and users should absorb the current from this pin as little as possible (less than 10mA). Generally, it is recommended to use this pin to pull up the chipset PIN as the requirements of level matching. Therefore, it’s not recommended to use this pin for other control purposes. Other Advice In order to make sure the data is saved safely, please do not cut off the power when the module is on. It’s strongly recommended to use ON/OFF pin or AT command to turn off the module. 4.2 UART Interface The module provides an integrated full duplex UART interface. The typical baud rate is 115.2Kbps and the max. rate is 921.6kbps. Note: 1)The duplex UART interface could be used as serial interface for AT commands, data service, and the default baud rate is adaptive. 2)The module’s UART output I/O level is 2.8V, therefore it needs level conversion when connecting with 3.3V or 5V logic circuit. Otherwise, it would be damaged or unstable by the mismatch of power level For example, if MCU communication with module through UART interface, and the MCU UART level is 3.3V. the most common method is to use a dynatron to realize the level conversion. Figures below show the level conversion to 3.3V through the UART interface of module. The resistance and capacitance in figure 4-4 are just for reference, and they need to be recalculated during the design. The diode in this Figure is Schottky diode (forward voltage drop is 0.3V). If you select other diodes, please select one with lower forward voltage drop to make sure RXD_2V8 is below the threshold when inputting low level. Recommended level converter :NLSX5014MUTAG//TXB0304RUTR； Recommended Transistor: MMBT3904LT1G//LMBT3904LT1G//PMBT3904； Recommended Diode: LRB521S-30T1G//RB521SM-30T2R//RB521S-30//1PS79SB10// RB521S-30U9JTE61 All Rights reserved, No Spreading abroad without Permission of ZTE 15 ZTE MG2618 Hardware Development Guide of Module Product Figure 4–3 Reference Circuit 1 of UART Interface VREG_MSME1(2.8V) VCC(3.3V) 10K 1K 22pF TXD(2.8V) TX(3.3V) VREG_MSME1(2.8V) 10K RXD(2.8V) RX(3.3V) 100pF Figure 4–4 Reference Circuit 2 of UART Interface 3)When the module need to enter sleep mode, pull up the pin /DTR to high level, and when you want to wake up the module, pull down the /DRT pin to low level. 4)When there is a call, a low level is output from PIN RI, and lasting until the end of conversation. All Rights reserved, No Spreading abroad without Permission of ZTE 16 ZTE MG2618 Hardware Development Guide of Module Product 4.2.1 Duplex UART Interface Module Application RXD TXD TXD RXD /CTS RTS /RTS CTS /DTR DTR /DSR DSR DCD DCD RI RING DTE DCE Figure 4–5 UART Connection between DCE－DTE The UART interface definition is shown in Table below: Table 4–2 Function UART PIN Definition UART Interface Definition I/O Description Remark 25 /RTS Ready to send DTE informs DCE to send 26 /CTS Clear to send DCE has switched to Rx. mode 27 TXD Transmitting data DTE receives serial data 28 RXD Receiving data DTE transmits serial data 31 DCD Carrier detection Data link connected 32 /DSR Data set ready DCE is ready 33 RI Ringtone indication Inform DTE upon a remote call 34 /DTR Data terminal ready DTE is ready All Rights reserved, No Spreading abroad without Permission of ZTE 17 ZTE MG2618 Hardware Development Guide of Module Product 4.3 SIM Card Interface Module supports two kinds of SIM card of 1.8V and 3V. The following Figure shows the reference design of the SIM card. On the line close to the SIM card console, be sure to add the ESD circuit protection during the design. Table 4–3 Definition of SIM Card Signal PIN Function 21 SIM VREG_SIM SIM card power, output from the module 1.8/3V 22 SIM SIM_DATA I/O SIM card DATA signal -- 23 SIM SIM_CLK SIM card clock signal -- 24 SIM SIM_RST SIM card reset signal -- Definition I/O Description Remark The typical rate of SIM card interface is about 3.25MHz. It is recommended to place SIM card console close to the SIM card interface to prevent the wiring from being too long(less than 100mm), which might seriously distort the waveform and thus affect the signal integrity The distance between the module and headset/handset should be as short as possible and it’s enveloped by the ground wires to avoid strong interference sources. It is recommended to make the grounding protection for SIM_CLK and SIM_DATA signal wiring. Cascade one 1uF capacitor between VREG_SIM and GND, another 0.1uF and 33pF capacitor can be added between VREG_UIM and GND. In order to filter out the antenna’s interference signal, add three 33pF capacitors between SIM_CLK, SIM_DATA, SIM_RST and GND. It is recommended to take electrostatic discharge (ESD) protection measures near the SIM card socket. The TVS diode junction capacitance less than 10 pF must be placed as close as possible to the SIM socket, and the Ground pin of the ESD protection component is well connected to the Ground. The recommended model is: CESDLC3V0L4//NZQA5V6AXV5T1G//PESD3V3V4UW. The reference circuit of SIM card interface is as shown in Figure below. All Rights reserved, No Spreading abroad without Permission of ZTE 18 ZTE MG2618 Hardware Development Guide of Module Product Figure 4–6 Reference Circuit of SIM Card Interface Note: The distance between the module and SIM card console should be as short as possible, and it is recommended to place SIM card console and ESD circuit close to the SIM card interface. 4.4 Audio Interface The module provides 2 Speaker interfaces and 2 Microphone interfaces. Only one pair I/O works at the same time. Table 4–4 Audio interface definition Function AUDIO PIN Definition I/O Description Remark MIC1_N Differential audio input channel 1, cathode MIC1_P Differential audio input channel 1, anode 11 SPK1_N Differential audio output channel 1, cathode 10 SPK1_P Differential audio output channel 1, anode MIC2_P Single-end audio input channel 2 Single-end input SPK2_P Single-end audio output channel 2 Single-end output HSED BIAS MIC bias Default: 1.8V All Rights reserved, No Spreading abroad without Permission of ZTE Differential input Differential output 19 ZTE MG2618 Hardware Development Guide of Module Product See the audio reference circuit in Figure below. Figure 4–7 MIC reference circuit All Rights reserved, No Spreading abroad without Permission of ZTE 20 ZTE MG2618 Hardware Development Guide of Module Product Figure 4–8 SPK reference circuit Microphone The MIC1_N & MIC1_P are both differential interfaces, and they can also be used for single-ended input. It’s recommended to use differential method to reduce the noises. The MIC2_P interface is used for single-ended input. Directly connect to the microphone since these two inputs are internally provide 1.9V bias voltage. Speaker The SPK1_P & SPK1_N are both differential interfaces with 32 ohm impedance, while the SPK2_P is single-ended interface with 32 ohm impedance. There is no coupling capacitor internally, you need to add it in the designing process. Design of audio interface on the receiver The output power of SPK1 is 35mW. Select the microphone with the sensitivity lower than -51.5dB since and the max. gain inside MIC1 can reach 51.5dB. The voltage level of MIC1_P is about 1.9V. NOTE: If other kind of audio input method is adopted, the input signal should be within 0.5V. If the signal voltage is lower than this value, then the pre-amplifier should be added. If the signal voltage is higher than this value, then attenuation network should be added Design of audio interface on the earpiece The output power of SPK2 is 10.8 mW.Select the microphone with the sensitivity lower than -51.5dB since and the max. gain inside MIC2 reaches 51.5dB. The voltage level of MIC2_P is about 1.9V. Note: In order to achieve well audio effects, it’s recommended that: 1) During the process of using module, it’s advised to use 100pf & 33pf capacitance on its external audio path, and serially connect with the beads to improve the audio quality. 2) Connect TVS tube or pressure sensitive resistance on the audio path (approaching the module’s interface) to prevent the ESD from damaging the module. 3) Make sure the use environment and module are well grounded and there is no mutual influence. 4) The power ripple supplied to the module is less than 50mV. All Rights reserved, No Spreading abroad without Permission of ZTE 21 ZTE MG2618 Hardware Development Guide of Module Product 4.5 LED indicator interface RSSI_LED is pull-down internally, it need to add transistor to drive. Table 4–5 Definition of LED Indicator Status Module status LED status Frequency Power on state the LED is off Network searching state the LED blinks at 3Hz 3Hz Idle/sleep state the LED blinks at 1Hz 1Hz Traffic state (call, data): the LED blinks at 5Hz 5Hz The output status of RSSI_LED pin is decided by the software of module, and it’s the GPIO pin, the driver ability is limit. It can’t drive the LED directly, and it need to work with transistor. The figure below is the reference of circuit. Figure 4–9 4.6 Reference Circuit of Status Indicator GPS Interface (This chapter can be only applied by the modules support GPS function) All Rights reserved, No Spreading abroad without Permission of ZTE 22 ZTE MG2618 Hardware Development Guide of Module Product Figure 4–10 Reference Circuit of GPS Interface It’s recommended to connect with GPS RF socket through a 50Ω RF cable. The good matching between antenna and module enables GPS to obtain better receiving sensitivity. V_GPS works as the PIN to supply 2.8-4.3V power to GPS(recommended: 3.3V); LDO can be the power supply of GPS, and the GPIO of MCU can be used as the external enable/disable control for the LDO. In the figure above, name the MCU control signal of LDO as GPS_EN, which connected with MCU to control the power supply for GPS. The GPS chip can’t work independently, and it need to work with the GSM module together to output the valid location information. The GPS data output from UART interface. 4.7 Connection Method of GPS Active Antenna (This chapter can be only applied by the modules support GPS function) In the figure below, V_G_ANT works as the power supply of GPS active antenna. Set V_G_ANT voltage according to the requirements of selected GPS active antenna, connect M_GPS_RF to GPS_ANT, and connect GPS_RFIN to GPS active antenna. The resistance of RF cable in the figure is 50Ω. Figure 4–11 Active GPS antenna circuit reference design principle diagram All Rights reserved, No Spreading abroad without Permission of ZTE 23 ZTE MG2618 Hardware Development Guide of Module Product 5.1 Mechanic Features Appearance diagram Figure 5–1 Top & bottom & side view of module (Note: The figure above is just for reference, please take the actual products as the reference) All Rights reserved, No Spreading abroad without Permission of ZTE 24 ZTE MG2618 Hardware Development Guide of Module Product 5.2 Assembly Diagram See the assembly diagram of module in Figure below (Unit: mm): Figure 5–2 The assembly diagram of module Dimensions(Length×Width×Thickness): 22.00mm×20.00mm×2.0mm Weight: About 1.9g All Rights reserved, No Spreading abroad without Permission of ZTE 25 ZTE MG2618 Hardware Development Guide of Module Product 5.3 PCB Package Dimensions The PCB package dimensions of module are shown in Figure below (Unit: mm): ←PIN1 PIN18→ ←PIN49 ←PIN37 PIN19→ ←PIN36 Figure 5–3 The PCB package dimensions of module (Top View) All Rights reserved, No Spreading abroad without Permission of ZTE 26 ZTE MG2618 Hardware Development Guide of Module Product Figure 5–4 Test point of module Precaution during PCB designing: 1） Copper-clad and wiring are forbidden in the nearby areas of the RF stamp-hole. 2） For the convenience of testing and maintenance, it is recommended to drill holes on the PCB to expose JTAG test points. All Rights reserved, No Spreading abroad without Permission of ZTE 27 ZTE MG2618 Hardware Development Guide of Module Product SMT Process and Baking Guide This chapter describes module’s storage, PAD design, SMT process parameters, baking requirements, etc., and it is applicable for the process guide to second-level assembly of LCC encapsulation module. 6.1 Storage Requirements Storage conditions: temperature<40℃, relative humidity<90% (RH), 12 months weldability guaranteed under this circumstances of excellent sealing package. The Moisture sensitivity level for all modules is level 3 (Conforming to IPC/JEDEC J-STD-020). After opening the package, mount within 168 hours under the environment conditions of temperature<30℃, relative humidity<60% (RH); if it doesn’t meet the above requirements, perform the baking process. See the baking parameters in Table below: Table 6–1 Baking parameters Temperature Baking conditions Baking time 125±5℃ Moisture≤60%RH 8 hours 45±5℃ Moisture≤5%RH 192 hours Remarks The accumulated baking time must be less than 96 hours The product’s transportation, storage and processing must conform to IPC/JEDEC J-STD-033 When in the process of PAD designing of module, refer to IPC-SM-782A and the chapter 6.2 below. 6.2 Recommended PAD Design When designing the pad of main board, the following dimensions marked in the Figure below should be taken into consideration. All Rights reserved, No Spreading abroad without Permission of ZTE 28 ZTE MG2618 Hardware Development Guide of Module Product Figure 6–1 Figure 6–2 Module’s dimensions Recommended PAD dimensions on corresponding main board t1=Main board’s PAD extend outward LCC module PAD t2=Main board’s PAD extend inward All Rights reserved, No Spreading abroad without Permission of ZTE 29 ZTE MG2618 Hardware Development Guide of Module Product Figure 6–3 Module board’s PAD mounted on main board Refer to the recommended PAD dimensions of main board at client end in the table below: Table 6–2 Limited conditions of module board’s dimensions Recommended PAD dimensions of main board Main board’s recommended PAD dimensions Y1=T1+t1+t2 0.05mm L+2*t1 S-2*t2 H/2 0.05mm W(min) (W+0.2mm)(max) L+2*t1 S-2*t2 0.5mm 0.05mm(min) 0.1mm(max) L+2*t1 S-2*t2 0.5mm 0.05mm(min) 0.1mm(max) W(min) (W+0.2mm)(max) L+2*t1 S-2*t2 t1 t2 When H<1mm, P-W<0.5mm H/2 When H<1mm P-W≥0.5mm When H≥1mm,and P-W<0.5mm When H≥1mm,and P-W≥0.5mm 6.3 T1 Requirements of Module’s Position on Main board It is recommended that the thickness of green oil at the module’s position on main board should be less than 0.02mm. Do not cover with white oil or cover white oil on the green oil layer to avoid excessive thickness. As the excessive thickness may cause the module cannot be effective contact with the solder paste thus affecting the quality of welding. The white oil need be removed Figure 6–4 Green oil and white oil at module’s position on main board (The figure is just for reference; it doesn’t represent the actual module encapsulation) In addition, do not lay out other components within 2mm around the module’s position on main board to ensure the maintenance of the module. All Rights reserved, No Spreading abroad without Permission of ZTE 30 ZTE MG2618 Hardware Development Guide of Module Product 6.4 Module Planeness Standard The module’s planeness is required to be 0.15mm. Measurement method: put the module on the marble plane, use the feeler gage to measure the gap width at the position of maximum warp, and do not exert force on the module during the measurement. 6.5 Process Routing Selection The modules are manufactured with the lead-free process and meet the ROHS requirements, therefore it’s recommended to follow the lead-free manufacturing process upon the selection of process routing for module board and main board. 6.5.1 Solder Paste Selection The solder pastes with metal particle TYPE3 and TYPE4 can fulfill the welding requirements. It is accordingly recommended to use the no-clean solder paste. If the solder paste which needs cleaning is used, we cannot guarantee the components on the module board could withstand the washing of the cleaning solvents. This might cause the functional problems of such components and affect the appearance of the module. During the printing process, make sure the solder paste’s thickness at the position of module’s PAD is within 0.18mm -0.20mm. 6.5.2 Design of module PAD’s steel mesh opening on main board The thickness of the steel mesh on main board is selected according to the encapsulation type of components on the main board. Pay attention to the following requirements: 1） Make sure to design the module PAD on main board according to section 2.1. 2） The thickness of steel mesh is 0.15mm or 0.18mm, but the thickness at the position of module pad can be increased to 0.18~0.20mm or the thickness of steel mesh is directly 0.18mm~0.20mm on main board. 3） Requirements on the thickness of solder paste: control the thickness between 0.18mm and 0.20mm. 4） See the LCC module PAD’s steel mesh opening in the following table: Table 6–3 LCC module PAD’s steel mesh opening All Rights reserved, No Spreading abroad without Permission of ZTE 31 ZTE MG2618 Hardware Development Guide of Module Product Module PAD GAP (G)=Center Distance (e) －PAD width (X) Steel mesh opening G≥0.5mm Drill holes at 100% scale in the direction of width; extend 0.3mm outward in the direction of length G＜0.5mm Contract 0.05~0.1mm in the direction of width; Contract 0.05~0.1mm inward in the direction of length, extend 0.5mm outward in the direction of length. 0.1mm 0.1mm 0.5mm Steel mesh opening Module PAD on PCB 0.1mm Figure 6–5 6.5.3 Module Board’s Steel Mesh Diagram Module Board’s SMT process 1) SMT Pallets: The pallets, which are suitable for SMT, have been made for most ZTE modules. If the module has provided the pallets itself and meets the SMT requirements, customers can directly use it for module SMT. All Rights reserved, No Spreading abroad without Permission of ZTE 32 ZTE MG2618 Hardware Development Guide of Module Product Figure 6–6 Material Module Pallet (The figure is just for reference; it doesn’t represent the actual Material Module Pallet) Otherwise, customers need make a loading tool similar to the pallet. Customers can take out the module from the packaging box, put them into the pallet according to the sequence and direction, and then start SMT. 2） Mounting Pressure: In order to ensure a good contact between the module and the solder paste on main board, the pressure of placing the module board on main board should be 2-5N according to our experiences. Different modules have different numbers of pads, therefore the pressure selected are different. Customers can select proper pressure based on their own situations to suppress the module paste as little as possible, in order to avoid the surface tension of the solder paste melts too much to drag the module during reflow. 6.5.4 Module Soldering Reflow Curve Module soldering furnace temperature curve is: Peak value: 245+0/-5℃ ≥217℃: 30～～60S 150～200℃: 60～～120S Temperature rise slope: <3℃/S Temperature drop rate: －2～－4℃/S All Rights reserved, No Spreading abroad without Permission of ZTE 33 ZTE MG2618 Hardware Development Guide of Module Product Figure 6–7 Module Furnace Temperature Curve Diagram Note: The test board of furnace temperature must be the main board with the module board mounted on, and there must be testing points at the position of module board. 6.5.5 Reflow method If the main board used by customers is a double-sided board, it is recommended to mount the module board at the second time. In addition, it is preferable for the main board to reflow on the mesh belt when mounting at the first time and the second time. If such failure is caused by any special reason, the fixture should be also used to make such main board reflow on the track so as to avoid the deformation of PCB during the reflow process. 6.5.6 Maintenance of defects If poor welding occurs to the module board and main board, e.g., pseudo soldering of the module board and main board, the welder can directly use the soldering iron to repair welding according to the factory’s normal welding parameters. All Rights reserved, No Spreading abroad without Permission of ZTE 34 ZTE MG2618 Hardware Development Guide of Module Product 6.6 Module’s Baking Requirements The module must be baked prior to the second reflow. 6.6.1 Module’s Baking Environment The operators must wear dust-free finger cots and anti-static wrist strap under the lead-free and good static-resistant environment. Refer to the following environment requirements: The product’s transportation, storage and processing must conform to IPC/JEDEC J-STD-033. 6.6.2 Baking device and operation procedure Baking device: any oven where the temperature can rise up to 125°C or above. Precautions regarding baking: during the baking process, the modules should be put in the high-temperature resistant pallet flatly and slightly to avoid the collisions and frictions between the modules. During the baking process, do not overlay the modules directly because it might cause damage to the module’s chipset. 6.6.3 Module Baking Conditions See the baking parameters in Table 6-1. All Rights reserved, No Spreading abroad without Permission of ZTE 35 ZTE MG2618 Hardware Development Guide of Module Product Safety Information The following safety precautions must be observed during all phases of the operation, such as usage, service or repair of any cellular terminal incorporating ZM5330 module. Manufacturers of the cellular terminal should send the following safety information to users, operating personnel and to incorporate these guidelines into all manuals supplied with the product. The use of this product may be dangerous and has to be avoided in the following areas: Where it can interfere with other electronic devices in environments such as hospitals, aircrafts, airports, etc, switch off before boarding an aircraft. Make sure the cellular terminal is switched off in these areas. The operation of wireless appliances in the hospitals, aircrafts and airports are forbidden to prevent interference with communication systems. Areas with potentially explosive atmospheres including fuelling areas, below decks on boats, fuel or chemical transfer or storage facilities, areas where the air contains chemicals or particles such as gasoline stations, oil refineries, etc make sure that wireless devices are turned off. It’s the responsibility of users to enforce other country regulations and the specific environment regulations. And our company does not take on any liability for customer failure to comply with these precautions. All Rights reserved, No Spreading abroad without Permission of ZTE 36
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