Zebra Technologies ZLANGVH Zebra Embedded 802.11b/g radio User Manual ZM400 ZM600 Maintenance Manual

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ZebraNet Internal Wireless Plus Print Server for 105SL and XiIIIPlusPrepare for Installation214551L-001 Rev. A 2/14/08Figure 1 • Kit ContentsReference MaterialsThe following manuals and CDs may be helpful references while performing this procedure.•ZebraNet® Wireless User Guide •105SL User CD•105SL Maintenance Manual CD•105SL User Guide•105SL Maintenance Manual•XiIIIPlus Series Maintenance Manual•XiIIIPlus User Guide•XiIIIPlus Series User Guide (CD)•110XiIIIPlus Maintenance Manual•Xi Series Maintenance Manual (CD)Tools Required123456Tools • You need these tools to complete this procedure:Phillips Screwdriver SetMetric Nutdriver SetAntistatic Wriststrap and Mat

3ZebraNet Internal Wireless Plus Print Server for 105SL and XiIIIPlusRemove the Electronics Cover2/14/08 14551L-001 Rev. APrepare the Printer for Installation1. Check the bottom right corner of the front panel LCD for the firmware version. You need firmware version V60.15.X or higher to operate the ZebraNet Internal Wireless Plus Print Server. If the firmware version number on your printer is lower than this version, download the latest firmware from http://www.zebra.com.Remove the Electronics Cover1.2.3. See Figure 2. Remove the two screws that secure the electronics cover. 4. Remove the cover.Note • Retain all parts removed during disassembly, unless otherwise directed.Caution • Observe proper electrostatic safety precautions when handling static-sensitive components such as circuit boards and printheads.Connect yourself to an antistatic device.Caution • Turn off (O) the printer and disconnect it from the power source before performing the following procedure.Turn off (O) the printer and disconnect the AC power cord and all data cables.

ZebraNet Internal Wireless Plus Print Server for 105SL and XiIIIPlusRemove the Electronics Cover414551L-001 Rev. A 2/14/08Figure 2 • Remove or Install the Electronics Cover1Electronics cover2Electronics cover mounting screws (2)3Option card shield mounting screw4Option card shield5Eject button6Channel7Lip of cover1234567

5ZebraNet Internal Wireless Plus Print Server for 105SL and XiIIIPlusRemove Option Boards2/14/08 14551L-001 Rev. ARemove Option BoardsIn order to install the Internal Wireless Plus Print Server, you must remove any option boards located in either of the slots shown below. See Figure 3.Figure 3 • Option Board Locations 1 Applicator option2Twinax, Coax, and Print Server options12

ZebraNet Internal Wireless Plus Print Server for 105SL and XiIIIPlusRemove the Existing Internal Wireless Plus, Wireless Plus, or PCMCIA Option Board Assembly614551L-001 Rev. A 2/14/08Remove the Existing Internal Wireless Plus, Wireless Plus, or PCMCIA Option Board Assembly1. See Figure 4. Check the rear panel for the RF card cover. Remove the mounting screw and the cover, and then eject either the wireless card or the memory card. Figure 4 • RF Card and CoverCaution • Observe proper electrostatic safety precautions when handling any static-sensitive components such as circuit boards and printheads.Note • See Figure 2. If you have a PCMCIA Option Board and PCMCIA card, your printer will have a metal option card shield instead of the plastic RF cover.1RF card cover mounting screw2RF card cover (plastic)3Wireless option card4Notch5Card eject button12345

7ZebraNet Internal Wireless Plus Print Server for 105SL and XiIIIPlusRemove the Existing Internal Wireless Plus, Wireless Plus, or PCMCIA Option Board Assembly2/14/08 14551L-001 Rev. A2. What type of option board do you currently have?Remove the PCMCIA/Wireless StandoffsThe 105SL and the XiIIIPlus have used two different means of securing the PCMCIA/wireless board to the main logic board (MLB).1. See Figure 5. How does your PCMCIA/wireless board connect to the MLB?If you have… Then…PCMCIA, Wireless PrintServer, or Wireless Plus Print Server boardContinue to Remove the PCMCIA/Wireless Standoffs on page 7.Internal Wireless Plus Print Server boardGo to Remove the Internal Wireless Plus Print Server Board on page 8.Caution • Observe proper electrostatic safety precautions when handling any static-sensitive components such as circuit boards and printheads.If you have… Then…Two plastic locking standoffs a. Remove the screw securing the PCMCIA/wireless board to a metal standoff on the printer chassis.b. Disconnect the PCMCIA/wireless board from two plastic standoffs.c. Gently pull the PCMCIA/wireless board away from the MLB to disconnect the two connectors, P24 and P23, on the MLB.d. Continue to Remove the MLB on page 9.Two screws, spacers, and nuts a. Remove the screw securing the PCMCIA/wireless board to a metal standoff on the printer chassis. Note • You must remove the MLB and PCMCIA/wireless boards from the printer together, and then separate them. You will complete this in the next section.b. Continue to Remove the MLB on page 9.

ZebraNet Internal Wireless Plus Print Server for 105SL and XiIIIPlusRemove the Existing Internal Wireless Plus, Wireless Plus, or PCMCIA Option Board Assembly814551L-001 Rev. A 2/14/08Figure 5 • StandoffsRemove the Internal Wireless Plus Print Server Board1. From the back of the printer, unscrew the RF antenna.2. Remove the nut and washer from the RF connector.3. Remove the top mounting screw securing the Internal Wireless Plus bracket.4. Remove the bracket and set aside.1Standoff to main frame 4Mounting screws (2)2Plastic standoffs (2) 5Spacers (2)3Mounting screw 6Threaded spacers (2)11233456PCMCIAPCMCIAMLBMLBCaution • Observe proper electrostatic safety precautions when handling any static-sensitive components such as circuit boards and printheads.

9ZebraNet Internal Wireless Plus Print Server for 105SL and XiIIIPlusRemove the MLB2/14/08 14551L-001 Rev. ARemove the MLB1.Connect yourself to an antistatic device.2. What printer do you have?3. Unplug the ribbon cable and small wire connectors. Note the wire connector positions. Figure 6 • 105SL Main Logic Board LocationCaution • Observe proper electrostatic safety precautions when handling static-sensitive components such as circuit boards and printheads.If you have a… Then…105SL See Figure 6 and Figure 7.110XiIIIPlus See Figure 8. All other XiIIIPlus models See Figure 9.1PCMCIA board2Main logic board12

ZebraNet Internal Wireless Plus Print Server for 105SL and XiIIIPlusRemove the MLB1014551L-001 Rev. A 2/14/08Figure 7 • 105SL Main Logic Board Location and InterconnectionTable 2 • 105SL Main Logic Board Location and InterconnectionConn. Description Conn. DescriptionJ1 Serial port P23 PCMCIA board connectorJ2 Parallel port P24 PCMCIA board connectorP1 Lower take-label sensor P25 Power-inP2 Upper take-label sensor P27 LCD display control board powerP3 Head-open sensor P28 DC Power (Only available on the Custom 4MB board)P5 Ribbon sensor P30 SPI connector*P6 Reflective media sensor P31 SPI connector*P8 Transmissive media sensor P32 SPI connector LCD display board*P10 Transmissive media sensor P33 SPI connector cutter board*P18 Custom interface connector (Only available on the Custom 4MB board)P34 SPI connector DC power supply J11*P19 Printhead data P35 SPI connector*P21 Internal parallel connector*SPI—Serial Peripheral InterfaceP27P6P10P5P8P3P1P2P34P35P19P33P30 P31 P32J1P21J2P24 P23 P25P28P18

11ZebraNet Internal Wireless Plus Print Server for 105SL and XiIIIPlusRemove the MLB2/14/08 14551L-001 Rev. AFigure 8 • Wireless PCMCIA and Main Logic Board Locations—110XiIIIPlus Models OnlyTable 3 • 110XiIIIPlus Models OnlyConnector Description Connector DescriptionP1 Lower take-label sensor P24 PCMCIA board connectorP2 Upper take-label sensor P27 LCD display control board powerP3 Head-open sensor P30 SPI connector*P5 Ribbon sensor P31 SPI connector*P6 Reflective media sensor P32 SPI connector LCD display board*P8 Transmissive media sensor P33 SPI connector cutter board*P10 Transmissive media sensor P34 SPI connector DC power supply J11*P20 Printhead data P35 SPI connector*P21 Internal parallel connector P36 USB portP23 PCMCIA board connector*SPI—Serial Peripheral Interface

ZebraNet Internal Wireless Plus Print Server for 105SL and XiIIIPlusRemove the MLB1214551L-001 Rev. A 2/14/08Figure 9 • Wireless PCMCIA and Main Logic Board Locations—All Models Except 110XiIIIPlusTable 4 • All Models Except 110XiIIIPlusConnector Description Connector DescriptionP1 Lower take-label sensor P24 PCMCIA board connectorP2 Upper take-label sensor P27 LCD display control board powerP3 Head-open sensor P28 DC power supply J10P5 Ribbon sensor P30 SPI connector*P6 Reflective media sensor P31 SPI connector*P8 Transmissive media sensor P32 SPI connector LCD display board*P10 Transmissive media sensor P33 SPI connector cutter board*P20 Printhead data P34 SPI connector DC power supply J11*P21 Internal parallel connector P35 SPI connector*P23 PCMCIA board connector P36 USB port*SPI—Serial Peripheral Interface

13ZebraNet Internal Wireless Plus Print Server for 105SL and XiIIIPlusRemove the MLB2/14/08 14551L-001 Rev. A4. See Figure 10. At the rear panel, remove the two screws that secure the 36-pin parallel port connector.5. Remove the two standoffs and washers securing the 9-pin serial port connector.Figure 10 • Rear View of Rear Panel1RF cover mounting screw2Parallel interface mounting screws (2)3USB connector (only available on XiIIIPlus models)4DB-9 serial interface mounting studs and washers (2)5AC power on/off switch6AC power cable connection7DB-9 serial interface connector8Parallel interface connector9RF cover234567819

ZebraNet Internal Wireless Plus Print Server for 105SL and XiIIIPlusRemove the MLB1414551L-001 Rev. A 2/14/086. What printer do you have?7. On the electronics side of the printer, remove the MLB by removing the mounting screw in the upper right and the mounting screw (or nut) at the bottom right.8. To remove the MLB/PCMCIA assembly, pull out the top of the assembly and guide its three (serial, parallel, and RF) connectors out of the rear panel openings.9. Place the assembly on an antistatic mat.10. If your boards were connected using plastic locking standoffs, remove and discard the standoffs.11. If your boards are connected using screws, spacers and nuts, hold the nut on the back of the MLB while removing the screw from the front of the PCMCIA board. Repeat for both screws, standoffs, and nuts.12. Separate the MLB and PCMCIA boards.13. Continue with Install the New Internal Wireless Plus and MLB Boards on page 16.Figure 11 • Remove the 105SL PCMCIA Board and Main Logic BoardIf you have a… Then…105SL a. See Figure 11. All XiIIIPlus models a. See Figure 12.1PCMCIA board2RF antenna3Parallel port4Serial port5Mounting screws (2)6Main logic boardDANGERHIGH VOLTAGE123456

15ZebraNet Internal Wireless Plus Print Server for 105SL and XiIIIPlusRemove the MLB2/14/08 14551L-001 Rev. AFigure 12 • Remove the XiIIIPlus MLBA110XiIIIPlusBAll models except 110XiIIIPlus1Mounting screws (2)2Mounting screw 3Mounting nut123AB

ZebraNet Internal Wireless Plus Print Server for 105SL and XiIIIPlusInstall the New Internal Wireless Plus and MLB Boards1614551L-001 Rev. A 2/14/08Install the New Internal Wireless Plus and MLB Boards1. See Figure 13. Align the two connectors on the internal wireless plus board with P23 and P24 on the MLB and then push them together.2. Slide one of the new spacers between the internal wireless plus board and the MLB at either one of the mounting holes.Figure 13 • Install New Spacers3. Insert one of the screws through the mounting hole in the internal wireless plus board, spacer, and MLB.4. Secure the screw with one of the plastic nuts.5. Repeat step 2, step 3, and step 4 for the other mounting hole.6. Ensure that the internal wireless plus board is seated into the MLB connectors, P23 and P24.7. See Figure 14. Starting with the top edge of the internal wireless plus board assembly, install the assembly using the hardware previously removed.Ensure that the connectors (RF, parallel, and serial) align with the appropriate openings in the rear panel.1P24 connector2P23 connector3Nuts (2) 4Spacers (2)5Screws (2)PCMCIAMLB12354

17ZebraNet Internal Wireless Plus Print Server for 105SL and XiIIIPlusInstall the New Internal Wireless Plus and MLB Boards2/14/08 14551L-001 Rev. AFigure 14 • Install the Internal Wireless Plus Print Server Board and MLB8. See Figure 10 on page 13. Reinstall the screws and studs for the serial and parallel interface connectors.9. See Figure 6 on page 9 and Table 2 on page 10. Reconnect all ribbon and small wire connections to the MLB.10. See Figure 3 on page 5. Reinstall any other option boards previously removed.1Internal wireless plus print server board2Wireless mounting screw3Wireless-to-MLB mounting screws (2)4Parallel interface mounting screws (2)5Wireless-to-MLB spacers (2)6Serial interface mounting studs (2)7Serial interface washers (2)8MLB mounting screws (2)9MLB10 Cast boss1234567810945

ZebraNet Internal Wireless Plus Print Server for 105SL and XiIIIPlusInstall the Bracket and External Antenna1814551L-001 Rev. A 2/14/08Install the Bracket and External Antenna1. From the back of the printer, remove the sticker located alongside of the option card slot.2. Using isopropyll alcohol, remove all of the sticker’s glue.3. Place a washer and a nut on the RF connector.4. Insert the bottom edge of the bracket in the small slot below the option card slot.5. Fasten the top of the bracket into place using one of the screws provided in the kit.6. To install the external antenna, screw the antenna on to the RF connector extending out from the back plate of the printer.Reinstall the Electronics Cover1. See Figure 2 on page 4. Reinstall the electronics cover by lowering the cover so the lip goes into the channel on the top of the printer. 2. Secure the cover by reinstalling the two screws on the bottom of the cover.3. Reconnect the data cables and the AC power cord.Resume Printer Operation1. Refer to the Wireless User Guide to configure the Internal Wireless Plus Print Server for operation.2. Turn on (l) the printer.After You Complete the InstallationFirmwareAfter you have completed this installation, you must download firmware version V60.16.x (or later) a second time from: www.zebra.com/firmware.

19ZebraNet Internal Wireless Plus Print Server for 105SL and XiIIIPlusAfter You Complete the Installation2/14/08 14551L-001 Rev. AAttach Labels1. Did you receive one or more labels in your kit?2. See Figure 15. Examine the labels included with the kit.There may be several labels included with your kit.If… Then…Yes Continue with step 2.No Skip to step 4.If you have labels… Then…With your printer model in the lower right-hand cornera. See Figure 16. Remove all of the old small plastic labels affixed to the outside of your printer.Important • Do not remove the electrical ratings label, also known as the model plate. The model plate contains essential user information.b. See Figure 15. Remove the backing for all of the labels for your specific printer.c. See Figure 16. Affix the new printer labels in the area near the model plate.d. Continue with step 3.Blank in the lower right-hand corner a. See Figure 16. Remove all of the old small plastic labels affixed to the outside of your printer.Important • Do not remove the electrical ratings label, also known as the model plate. The model plate contains essential user information.b. See Figure 15. For all labels that are blank in the corner, remove the backing for these labels.c. See Figure 16. Affix the new printer labels in the area near the model plate.d. Continue with step 3.

ZebraNet Internal Wireless Plus Print Server for 105SL and XiIIIPlusAfter You Complete the Installation2014551L-001 Rev. A 2/14/08Figure 15 • Sample LabelsFigure 16 • Label Location3. Discard any additional labels included in the kit.4. The installation is complete.With Printer Model21Without Printer Model1Printer model2No printer model1Affix labels here2Model plate12

Compliance InformationCompliance Information Compliance InformationFCC Compliance StatementThis device complies with Part 15 rules. Operation is subject to the following two conditions:1. This device may not cause harmful interference, and2. This device must accept any interference received, including interference that may cause undesired operation.The user is cautioned that any changes or modifications not expressly approved by Zebra Technologies could void the user’s authority to operate the equipment. To ensure compliance, this printer must be used with Shielded Communication Cables.FCC Radiation Exposure Statement This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator and your body.This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter.Canadian DOC Compliance StatementThis Class B digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada.

ZebraNet® Internal Wireless Plus Print Server for S4MPrepare for Installation214550L-001 Rev. A 02/14/2008Figure 1 • Kit ContentsReference Materials•ZebraNet® Wireless User Guide •S4M User CD• S4M User Guide• S4M Quick Reference Guide• S4M Maintenance Manual (contact your authorized Zebra reseller for purchasing information).Tools RequiredBefore You BeginBefore starting this installation, you must download firmware version V53.16.x (or later) from: www.zebra.com/firmware.1234Tools • You need these tools to complete this procedure:Phillips Screwdriver SetMetric Nutdriver SetAntistatic Wriststrap and Mat

3ZebraNet® Internal Wireless Plus Print Server for S4MRemove the Electronics Cover02/14/2008 14550L-001 Rev. ARemove the Electronics Cover1.Turn off (O) the printer and disconnect the AC power cord and all data cables.2. See Figure 2. Remove the electronics cover mounting screw and washer and then close the media door.Figure 2 • Remove the Mounting Screw3. See Figure 3. Remove the four remaining mounting screws securing the electronics cover.Note • Retain all parts removed during disassembly, unless otherwise directed.Caution • Turn off (O) the printer and disconnect it from the power source before performing the following procedure.1Media door2Electronics cover upper flange3Electronics cover mounting screw4Washer1234

ZebraNet® Internal Wireless Plus Print Server for S4MRemove the Electronics Cover414550L-001 Rev. A 02/14/20084. Remove the electronics cover by lifting straight up on the bottom lip of the electronics cover.Figure 3 • Remove the Electronics Cover 1Electronics cover2Mounting screws (4)21

5ZebraNet® Internal Wireless Plus Print Server for S4MRemove the Main Logic Board02/14/2008 14550L-001 Rev. ARemove the Main Logic Board1.Connect yourself to an antistatic device.2. See Figure 4. Remove all cables from the main logic board.Figure 4 • Remove the Main Logic Board Connections3. See Figure 5. Remove the six screws and one nut securing the main logic board to the frame of the printer.4. Remove the two studs and washers securing the serial port connector to the back of the printer.Note • Retain all parts removed during disassembly, unless otherwise directed.Caution • Observe proper electrostatic safety precautions when handling static-sensitive components such as circuit boards and printheads.Note • Take note of the location of all connectors on the main logic board.1Printhead data (J3) 7Transmissive sensor (P9)2Power-in (J8) 8Reflective sensor (P7)3Front panel (J2) 9Take-label sensor (J19)4Stepper motor (J9) 10 Communication expansion port (J17)5Booster board (J7) 11 USB (J14)6Head open ribbon sensor (P4) 12 Serial port (J10)F6LF1A123456781011129

ZebraNet® Internal Wireless Plus Print Server for S4MRemove the Main Logic Board614550L-001 Rev. A 02/14/2008Figure 5 • Remove the Main Logic Board5. Remove the main logic board from the printer.6. Is there a ZebraNet Internal 10/100 PrintServer, Wireless Plus Print Server, or Parallel Option Board already installed on the printer?1Main logic board nut (1)2Main logic board mounting screws (6)3Main logic board4Serial port mounting studs (2)5Parallel port mounting screws (2)If… Then…No Go to Install the New Internal Wireless Plus Print Server Board on page 9.Yes Continue with Remove the Existing Option Board on page 7.23145

7ZebraNet® Internal Wireless Plus Print Server for S4MRemove the Existing Option Board02/14/2008 14550L-001 Rev. ARemove the Existing Option Board1. See Figure 6 or Figure 7. Remove the two screws securing the parallel port connector, the ZebraNet Internal 10/100 PrintServer, Wireless Plus Print Server, or the Wireless Print Server to the back of the printer.2. Which communication option do you currently have?Remove the ZebraNet Internal 10/100 PrintServer Board or the Parallel Option Board1. See Figure 6. Remove the standoff and then the ZebraNet Internal 10/100 PrintServer or Parallel Option Board from the printer.Figure 6 • Remove the ZebraNet Internal 10/100 PrintServer Boardor the Parallel Option Board2. Proceed to Install the New Internal Wireless Plus Print Server Board on page 9.If you have a… Then…ZebraNet Internal 10/100 PrintServer Board or a Parallel Port OptionContinue with Remove the ZebraNet Internal 10/100 PrintServer Board or the Parallel Option Board on page 7.Wireless Plus Print Server Go to Remove the Wireless Plus Print Server Board on page 8.1Standoff2ZebraNet Internal 10/100 PrintServer board or Parallel Port3Mounting screws (2)123

ZebraNet® Internal Wireless Plus Print Server for S4MRemove the Existing Option Board814550L-001 Rev. A 02/14/2008Remove the Wireless Plus Print Server Board1. See Figure 7. Remove the two standoffs and mounting screws from the wireless plus print server board.2. Remove the wireless plus print server board from the printer.Figure 7 • Remove the Wireless Print Server Board3. Go to Install the New Internal Wireless Plus Print Server Board on page 9.1Standoffs (2)2Wireless print server board3Mounting screws (2)123

9ZebraNet® Internal Wireless Plus Print Server for S4MInstall the New Internal Wireless Plus Print Server Board02/14/2008 14550L-001 Rev. AInstall the New Internal Wireless Plus Print Server Board1. Are you installing the Internal Wireless Plus Print Server for the first time?Figure 8 • Remove the Standoffs(Revise graphic for Internal Wireless Plus Board. This is showing the PSII board.)2. Install the board using the standoff and mounting screws included in this kit. 3. Install the 40-pin cable that will go to the main logic board.If… Then…No Go to step 2.Yes a. See Figure 8. Remove the two short standoffs shown.Note • Depending on your printer, you may have a cast boss instead of a second standoff attached to the main frame.b. Remove and discard the two washers; they are used as spacers when there is no option board installed.c. Continue with step 2.1Internal wireless plus print server board2Standoff3Mounting screws (2)1233

ZebraNet® Internal Wireless Plus Print Server for S4MReinstall the Main Logic Board1014550L-001 Rev. A 02/14/2008Reinstall the Main Logic Board1. See Figure 5 on page 6. Install the main logic board in the printer using the six screws and one nut removed previously.2. From the back panel of the printer, reinstall the two screws and washers securing the Internal Wireless Plus Print Server board and the two studs and washers securing the serial port to the back panel.3. See Figure 4 on page 5. Reinstall all the cables previously removed from the main logic board. Visually inspect and ensure the cables are in their proper location and seated in the connectors.Install the External Antenna1. To install the external antenna, screw the antenna on to the RF connector extending out from the back panel of the printer.Resume Operations1. See Figure 3 on page 4. Install the cover by aligning it and sliding down, ensuring the lower tabs are inside the base and the upper flanges are between the main frame and the media door.2. Install the four mounting screws on the back of the printer.3. See Figure 2 on page 3. Open the media door and install the mounting screw and washer to secure the electronics cover.Install the Electronics Cover1. Reinstall the media and ribbon.2. Reconnect AC power cord and data cables.3. Turn on (l) the printer.

11ZebraNet® Internal Wireless Plus Print Server for S4MAfter You Complete the Installation02/14/2008 14550L-001 Rev. AAfter You Complete the InstallationFirmwareAfter you have completed this installation, you must download firmware version V53.16.x (or later) a second time from: www.zebra.com/firmware.Attach Labels1. Did you receive one or more labels in your kit?2. See Figure 9. Examine the labels included with the kit.There may be several labels included with your kit.If… Then…Yes Continue with step 2.No Skip to step 4.If you have labels… Then…With your printer model in the lower right-hand cornera. See Figure 10. Remove all of the old small plastic labels affixed to the outside of your printer.Important • Do not remove the electrical ratings label, also known as the model plate. The model plate contains essential user information.b. See Figure 9. Remove the backing for all of the labels for your specific printer.c. See Figure 10. Affix the new printer labels in the area near the model plate.d. Continue with step 3.Blank in the lower right-hand corner a. See Figure 10. Remove all of the old small plastic labels affixed to the outside of your printer.Important • Do not remove the electrical ratings label, also known as the model plate. The model plate contains essential user information.b. See Figure 9. For all labels that are blank in the corner, remove the backing for these labels.c. See Figure 10. Affix the new printer labels in the area near the model plate.d. Continue with step 3.

ZebraNet® Internal Wireless Plus Print Server for S4MAfter You Complete the Installation1214550L-001 Rev. A 02/14/2008Figure 9 • Sample LabelsFigure 10 • Label Location(Need S4M graphic)3. Discard any additional labels included in the kit.4. The installation is complete.With Printer Model21Without Printer Model1Printer model2No printer model1Affix labels here2Model plate12

Compliance InformationCompliance Information Compliance InformationFCC Compliance StatementThis device complies with Part 15 rules. Operation is subject to the following two conditions:1. This device may not cause harmful interference, and2. This device must accept any interference received, including interference that may cause undesired operation.The user is cautioned that any changes or modifications not expressly approved by Zebra Technologies could void the user’s authority to operate the equipment. To ensure compliance, this printer must be used with Shielded Communication Cables.FCC Radiation Exposure Statement This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator and your body.This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter.Canadian DOC Compliance StatementThis Class B digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada.

ZebraNet Internal Wireless Plus Print Server for ZM400/ZM600Prepare for Installation214552L-001 A 2/14/08Reference MaterialsThe following manuals and CDs may be helpful references while performing this procedure.•ZebraNet® Wireless User Guide •ZM400/ZM600 User CD• ZM400/ZM600 Maintenance Manual CDTools RequiredTools • You need these tools to complete this procedure:Phillips Screwdriver SetFlat-blade Screwdriver SetAntistatic Wriststrap and Mat

3ZebraNet Internal Wireless Plus Print Server for ZM400/ZM600Remove the Electronics Cover2/14/08 14552L-001 ARemove the Electronics Cover1.2.3. See Figure 2. Remove the screw and washer securing the electronics cover.Figure 2 • Locate the Electronics Cover Mounting Screw4. Close the media door.Note • Retain all parts removed during disassembly, unless otherwise directed.Caution • Turn off (O) the printer and disconnect it from the power source before performing the following procedure.Turn off (O) the printer and disconnect the AC power cord and all data cables.Caution • While performing any tasks near an open printhead, remove all rings, watches, hanging necklaces, identification badges, or other metallic objects that could touch the printhead. Remove the media and ribbon.1Media door2Electronics cover3Washer4Mounting screw1234

ZebraNet Internal Wireless Plus Print Server for ZM400/ZM600Remove the Electronics Cover414552L-001 A 2/14/085. See Figure 3. Remove the four mounting screws on the rear of the printer.Figure 3 • Remove the Electronics Cover Mounting Screws6. See Figure 4. Remove the electronics cover by pressing in on the electronics cover with the palm of your hand, and then lifting up on the cover.Figure 4 • Remove the Electronics Cover1Electronics cover2Mounting screws (4)2121

5ZebraNet Internal Wireless Plus Print Server for ZM400/ZM600Remove the Old Wireless Plus Print Server Board2/14/08 14552L-001 A7. Is there a ZebraNet 10/100 Internal PrintServer or Wireless Plus Print Server already installed on the printer?Remove the Old Wireless Plus Print Server Board1. See Figure 5. Depending on your wireless plus print server, your printer may have either two or three mounting screws. Remove the mounting screws from the Wireless Plus Print Server board.2. Remove the Wireless Plus Print Server board from the printer.Figure 5 • Remove the Wireless Plus Print Server Board3. Go to Install the New Internal Wireless Plus Print Server Board on page 6.If… Then…No Go to Install the New Internal Wireless Plus Print Server Board on page 6.Yes Continue with Remove the Old Wireless Plus Print Server Board on page 5.1Wireless print server board2Mounting screws (3)212

ZebraNet Internal Wireless Plus Print Server for ZM400/ZM600Install the New Internal Wireless Plus Print Server Board614552L-001 A 2/14/08Install the New Internal Wireless Plus Print Server Board1. Are you installing the Internal Wireless Plus Print Server for the first time?Figure 6 • Install the Standoffs2. Insert the upper edge of the internal wireless plus board into the electronics area and in front of the main logic board.3. Place the RF connector through the option board slot in the back of the printer.4. Align the connectors along the bottom edge of the internal wireless plus board with the connectors on the main logic board.If… Then…No a. See Figure 6. Install one standoff in between the two beige connectors on the main logic board as shown.b. Go to step 2.Yes a. See Figure 6. Install the three studded standoffs on the main logic board as shown.b. Continue with step 2.1Cast boss2Studded standoffs (3)3Main logic board312

7ZebraNet Internal Wireless Plus Print Server for ZM400/ZM600Install the Bracket and External Antenna2/14/08 14552L-001 A5. While supporting the back of the internal wireless plus board with your fingers, press the board into place.6. Install the internal wireless plus board by inserting the four mounting screws into the standoffs.Install the Bracket and External Antenna1. Insert the bottom edge of the bracket in the small slot below the option board opening.2. Fasten the top of the bracket into place using one of the screws provided in the kit.3. From the back of the printer, place a washer and a nut on the RF connector.4. To install the external antenna, screw the antenna on to the RF connector extending out from the back plate of the printer.Resume Operations1. See Figure 3 on page 4. Install the cover by aligning it and sliding down, ensuring the lower tabs are inside the base and the upper flanges are between the main frame and the media door.2. Install the four mounting screws on the back of the printer.3. See Figure 2 on page 3. Open the media door and install the mounting screw and washer to secure the electronics cover.Install the Electronics Cover1. Reinstall the media and ribbon.2. Reconnect AC power cord and data cables.3. Turn on (l) the printer.After You Complete the InstallationAfter you have completed this installation, you must download firmware version V53.16.x (or later) a second time from: www.zebra.com/firmware.

ZebraNet Internal Wireless Plus Print Server for ZM400/ZM600After You Complete the Installation814552L-001 A 2/14/08Attach Labels1. Did you receive one or more labels in your kit?2. See Figure 7. Examine the labels included with the kit.There may be several labels included with your kit.If… Then…Yes Continue with step 2.No Skip to step 4.If you have labels… Then…With your printer model in the lower right-hand cornera. See Figure 8. Remove all of the old small plastic labels affixed to the outside of your printer.Important • Do not remove the electrical ratings label, also known as the model plate. The model plate contains essential user information.b. See Figure 7. Remove the backing for all of the labels for your specific printer.c. See Figure 8. Affix the new printer labels in the area near the model plate.d. Continue with step 3.Blank in the lower right-hand corner a. See Figure 8. Remove all of the old small plastic labels affixed to the outside of your printer.Important • Do not remove the electrical ratings label, also known as the model plate. The model plate contains essential user information.b. See Figure 7. For all labels that are blank in the corner, remove the backing for these labels.c. See Figure 8. Affix the new printer labels in the area near the model plate.d. Continue with step 3.

9ZebraNet Internal Wireless Plus Print Server for ZM400/ZM600After You Complete the Installation2/14/08 14552L-001 AFigure 7 • Sample LabelsFigure 8 • Label Location(Need ZM400 graphic)3. Discard any additional labels included in the kit.4. The installation is complete.With Printer Model21Without Printer Model1Printer model2No printer model1Affix labels here2Model plate12

Compliance InformationCompliance Information Compliance InformationFCC Compliance StatementThis device complies with Part 15 rules. Operation is subject to the following two conditions:1. This device may not cause harmful interference, and2. This device must accept any interference received, including interference that may cause undesired operation.The user is cautioned that any changes or modifications not expressly approved by Zebra Technologies could void the user’s authority to operate the equipment. To ensure compliance, this printer must be used with Shielded Communication Cables.FCC Radiation Exposure Statement This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator and your body.This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter.Canadian DOC Compliance StatementThis Class B digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada.