Ziehl Abegg SE EMW RF Module MOSI09B User Manual
Ziehl-Abegg AG RF Module MOSI09B Users Manual
Contents
- 1. Installation Instruction
- 2. Operating Instruction
Operating Instruction
english AM-PREMIUM / AM-PREMIUM-W Part.-No. 349046 / 349051 Universal control module for ECblue fans Operating Instructions Software version: D1727A / D2263A from version 4.00 L-BAL-E095-GB 1203 Index 004 Part.-No. Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Content General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 Structure of the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 Operational area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 Disposal / recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2 Signal connection or sensor connection to analog inputs (Analog In 2, Analog In 3) . . 5.3 Output voltage 0 - 10 V (Analog Out) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4 Voltage supply for external devices (+24V, GND) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5 Connection external terminal type A-G-247NW or AXG-1A(E) . . . . . . . . . . . . . . . . . . . 5.6 Digital inputs (D1, E1 = D2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.7 Relay output (K1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.8 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.8.1 5.8.2 5.8.3 5.9 Networking via MODBUS-RTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RS-485 - network design and interface parameter . . . . . . . . . . . . . . . . . . . . . . . . AM-PREMIUM-W Wireless Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Potential at control voltage connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Operating by terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1 Hand held terminal type A-G-247-NW for several members . . . . . . . . . . . . . . . . . . . . . 12 12 6.1.1 6.1.2 6.2 6.3 6.4 6.5 Display and operating elements of the terminal . . . . . . . . . . . . . . . . . . . . . . . . . . Establish connection to member . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 13 Terminal type AXG-1A(E) for one member . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Menu operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Example for programming mode 2.01 in “Base setup” . . . . . . . . . . . . . . . . . . . . . . . . 14 14 15 15 Base setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1 Select operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2 External Setpoint / External speed setting in manual operation . . . . . . . . . . . . . . . . . . 16 16 17 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1 Prerequisites for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2 Procedure for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3 Menu Mode 1.01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 18 18 18 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1 Speed controller 1.01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 19 9.1.1 9.1.2 9.2 Base setup 1.01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting for operation 1.01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature control 2.01 ... 2.05 9.2.1 9.2.2 9.2.3 ......................................... Basic setting 2.01 ... 2.05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Settings for operation modes 2.01 ... 2.05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional diagrams temperature control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-BAL-E095-GB 1203 Index 004 Part.-No. 2/68 19 19 20 20 21 22 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.2.4 9.2.5 9.2.6 9.3 Pressure control for condensers refrigeration 3.01 ... 3.04 9.3.1 9.3.2 9.3.3 9.4 Base setup 4.01 ... 4.03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting for operation modes 4.01 ... 4.03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Basic setting 5.01 and 5.02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting for operation modes 5.01 ... 5.02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air velocity control 6.01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.1 9.6.2 9.7 9.8 9.9 ............................... Volume control 5.01 ... 5.02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5.1 9.5.2 9.6 ..................... Base setup 3.01 ... 3.04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting for operation modes 3.01 ... 3.02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional diagrams pressure control condensers . . . . . . . . . . . . . . . . . . . . . . . . . Pressure control airconditioning 4.01 ... 4.03 9.4.1 9.4.2 9.5 Additional for mode 2.03 : Signal output 0 - 10 V . . . . . . . . . . . . . . . . . . . . . . . . . For mode 2.03 : Relay output for Heating or Cooling . . . . . . . . . . . . . . . . . . . . . . For mode 2.03 Relay output for temperature monitoring . . . . . . . . . . . . . . . . . . . . Base setup 6.01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Settings for operation modes 6.01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 24 25 26 26 27 28 29 29 30 32 32 32 34 34 35 Menu group Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Menu group Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Controller Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 37 38 9.9.1 9.9.2 9.9.3 9.9.4 9.9.5 9.9.6 9.9.7 9.9.8 9.9.9 9.9.10 9.9.11 38 38 38 38 39 39 40 40 41 41 41 PIN protection activate, PIN 0010 . . . . . . PIN protection activate, PIN 1234 . . . . . . Save user settings restore with PIN 9090 Sensor Alarm ON / OFF . . . . . . . . . . . . Limit . . . . . . . . . . . . . . . . . . . . . . . . . . Minimum speed cut off . . . . . . . . . . . . . Second Group . . . . . . . . . . . . . . . . . . . Reverse action of the control function . . . Controller configuration . . . . . . . . . . . . . Data on the total control deviation . . . . . LED Mode . . . . . . . . . . . . . . . . . . . . . . 9.10 IO Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.10.1 9.10.2 Analog-Output “A” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital inputs “D1” / “D2” (E1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.10.2.1 Menu overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.10.2.2 Enable ON/OFF function |1D | . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.10.2.3 External fault Function |2D | . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.10.2.4 Limit ON / OFF, Function |3D | . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.10.2.5 Switch over Input signal “E2” / “E3”, Function |4D | . . . . . . . . . . . . . . . 9.10.2.6 Set 1/2 or Setpoint 1/2, Function |5D | . . . . . . . . . . . . . . . . . . . . . . . . 9.10.2.7 Intern / Extern Function |6D | . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.10.2.8 Automatic control / speed manual, Function |7D | (mode 2.01 ) . . . . . . . 9.10.2.9 Reverse action of control function ( 2.01 ), Function |8D | . . . . . . . . . . . 9.10.2.10 Reset, Function |10D | . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.10.2.11 Setting Max. Speed ON / OFF function |11D | . . . . . . . . . . . . . . . . . . . 9.10.2.12 Direction of rotation, Function |13D | . . . . . . . . . . . . . . . . . . . . . . . . . 9.10.2.13 “Freeze function” = maintain momentary modulation value, Function |14D | 9.10.3 Configuration of analog inputs “E1”and “E3” . . 9.10.3.1 Signal adaption E2 and E3 . . . . . 9.10.3.2 Inverting analog inputs “E2” / “E3” Function and inverting for relay outputs “K1” . Networking via MODBUS . . . . . . . . . . . . . . 9.10.4 9.10.5 9.11 Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.11.1 9.11.2 9.11.3 Limit indication depending on modulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Limit indication depending on setting or sensor signal . . . . . . . . . . . . . . . . . . . . . . Limit indication depending on (offset) to Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . 9.12 Motor Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.12.1 9.12.2 Setting for Rampup time and Rampdown time . . . . . . . . . . . . . . . . . . . . . . . . . . . Suppression of speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-BAL-E095-GB 1203 Index 004 Part.-No. 3/68 42 42 43 43 44 44 45 45 45 46 47 47 47 48 48 48 49 49 50 51 52 52 53 53 55 56 56 57 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 10 Menu tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 Menues of operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 Possible allocation of the IOs, PINs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 58 62 11 Diagnostics menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 12 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.1 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.2 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.3 Manufacturer reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.4 Service information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 66 67 68 68 L-BAL-E095-GB 1203 Index 004 Part.-No. 4/68 1.3 FCC / IC Statements (for AM-PREMIUM-W Modules only) FCC Compliance (US) The FCC / IC warnings and statements are valid only for the AM-PREMIUM-W modules, because they have only installed the integrated submodule EM-W, that enhances the AMThis device complies Part 15 of the FCC Rules. Operation subject to the following PREMIUM module withwith the radio communication function to allowiscommunication over two conditions: (1) this device may not cause harmful interference, and (2) this device must radio frequencies with other Ziehl-Abegg devices (only). accept any interference received, including interference that may cause undesired operation. Note: Only the submodule EM-W installed in the AM-PREMIUM-W module is tested for compliancy according to the relevant FCC and IC standards (for more information see Note: Thisinstruction equipmentofhas been tested band found to comply with the limits for a Class A installation EM-W). digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. FCC Warning Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. IC Compliance (Canada) This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. This Class A digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada. Note: The AM-PREMIUM-W module is strictly limited for the integration and usage in host devices (fans and converters) of Ziehl-Abegg AG. AM-Premium-W module be mounted a an fanconverter or converter When the AM-PREMIUM-W will be will mounted in a faninor of of Ziehl-Abegg AG, the FCC/IC label (EM-W inside) has to be stick on the housing of the fan converter or converter. Sticking the FCC/IC label (EM-W inside) on the housing of the fan. Sticking the FCC/IC label (EM-W inside) on the housing of the fan. Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 5.1 Electrical installation Electrical installation Safety precautions Danger due to electric current • Work on electric components may only be carried out by trained electricians or by persons instructed in electricity under the supervision of an electrician in accordance with electrical engineering regulations. • It is forbidden to carry out work on electrically live parts. 5.2 Signal connection or sensor connection to analog inputs (Analog In 2, Analog In 3) The unit has two analog inputs: Analog In 2 |E2 | and Analog In 3 |E3 | The connection is independent of the programmed operating mode and from the sensor signal employed. • When connecting passive temperature sensorsTF.. (KTY81-210) or PT1000 at terminals “E2 / T2” and/or “E3 / T3” must be paid attention to no polarity. For a high interference immunity a capacitor must be connected directly to the sensor (1 nF parallel). With Ziehl-Abegg temperature sensors type TF.. (KTY81-210) the capacitor is integrated. • When connecting aktive sensors at the terminals “E2 / GND” and/or “E3 / GND” attention must be paid to correct polarity, a 24 V DC power supply is integrated. • For sensors in two-wire-technology (4 - 20 mA signal), the connection is made on the “E1 / 24 V” and/or “E3 / 24 V”, “GND” terminal is omitted. Attention! Never apply line voltage to analog inputs! 5.3 Output voltage 0 - 10 V (Analog Out) The analogoutputs 0 - 10 V can be allocated with various functions ( IO Setup: Analog output “A”). Connection to terminal “A” - “GND” = “Analog Out” (Imax 10 mA). It is not permissible to connect outputs of several devices to each other! 5.4 Voltage supply for external devices (+24V, GND) There is an integrated power supply for external devices, e.g. a sensor. Terminal +24 V, output voltage tolerance +/- 20%. Max. load current 70 mA. It is not permissible to connect outputs of several devices to each other! In case of overload or short circuit (24 V – GND), the external power supply is shut down (multi-fuse). The device performs a “Reset” and continues operation. L-BAL-E095-GB 1203 Index 004 Part.-No. 7/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 5.5 Electrical installation Connection external terminal type A-G-247NW or AXG-1A(E) If necessary an external terminal can be connected. This can be e.g. necessary to adapt the presetting during start-up. For information about the current operating condition a terminal can be permanent attached. • The connection is made via a 4-strand line at the terminals (D-, D+ and GND). • e.g., telephone flex e.g. J-Y (St) Y 2x2x0.6 (or similar), maximum line length ca. 250 m. • Signal “D+” and “D-” (RS 485) • Type A-G-247NW, Part.-No. 380070, handheld terminal A-G-247NW + 3,3 V IRDA-RXD IRDA-TXD IRDA-SD (D+) (D-) GND +5V AM-PREMIUM (D+) (D-) 24V GND E2 T2 GND E3 T3 A1 15.09.2010 v_prem_modul_link_terminal.vsd The voltage supply of the terminal is made by the accumulators inserted there or the plug power supply unit. • Model AXG-1A, Part-No. 349034 for wall mounting • Model AXG-1AE, Part-No. 349008 for panel mounting 13.07.2007 v_terminal_anschluss.vsd DD+ GND +24 V Voltage supply: Terminal “24 V”, “GND”, (Imax, for terminal approx. 50 mA) L-BAL-E095-GB 1203 Index 004 Part.-No. 8/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 5.6 Electrical installation Digital inputs (D1, E1 = D2) In the case of use of the module AM-PREMIUM two digital inputs can be programmed. When inserting the module the analog input “E1” becomes automatically to the second digital input “D2”. D1: contact at Terminals “D1” - “24 V” D2: contact at Terminals “E1” - “24 V” Various functions can be allocated to the digital inputs “D1”and “D2” ( IO Setup: Functions summary of the digital inputs). Activation via floating contacts (a low voltage of ca. 24 V DC is connected). Attention! Never apply line voltage to the digital input! It is not permissible to connect inputs of several devices to each other! 5.7 Relay output (K1) The relay output “K1”can have different functions assigned to it ( IO Setup: Function and inversion of relay output). Max. contact load ECblue: Technical data and connection diagram. Connection of the floating contacts of relay “K1” to the terminals 11, 14. factory setting |1K | = Operating indication ( IO Setup). 5.8 Communication 5.8.2 RS-485 - network design and interface parameter Please ensure the correct connection; i.e. "A (D+)" must always be connected to "A (D+)" of the next devices. The same applies to "B (D-)" . In addition, a "GND" connection must be established, as dissimilar potential (over 10 V!) will lead to the destruction of the RS-485 interface (e.g. lightning). GND D+ D- Networking via MODBUS-RTU The device comes equipped with a RS-485 interface for networking via MODBUS. Conntection at: “A (D+)”, “B (D-)” and “GND”. A maximum of 64 members can be directly connected to one another, and another 63 members via a repeater. The address must be set in the “IO Setup” menu. GND D+ D- 5.8.1 16.04.2008 v_modbus_geraete_anschluss.vsd general example for MODBUS device connection The data line must be connected from one device to the next. No other type of wiring is allowed! Always use only two wires of one lead (twisted pair) for the connection. L-BAL-E095-GB 1203 Index 004 Part.-No. 9/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Electrical installation Examples for MODBUS connection Recommended wire types 1. CAT5 / CAT7 cables 2. J-Y (St) 2x2x0.6 (telephone wire) 3. AWG22 (2x2 twisted pair) When using telephone flex with four cable cores, we recommend the following allocation: “A (D+)” = red, “B (D-)” = black, “GND” = white Information • Pay attention to sufficient distance from powerlines and motor wires (min. 20 cm) • Do not use wire shield • Except the data link "A (D+)", "B (D-)" and "GND"- connection may no further cable cores of the data line be used. • Max. allowed wire length 1000 m (CAT5/7 500 m) Default interface parameter Baudrate Bits Patity Stop bits Handshake 19200 Even (None, exception of devices agriculture) none Information If any matters are unclear, please contact our V-STE support department for control systems ventilation technology. The information sheet "Network structure of MODBUS" R-TIL08_01 contains detailed information about "MODBUS". L-BAL-E095-GB 1203 Index 004 Part.-No. 10/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 5.8.3 Electrical installation AM-PREMIUM-W Wireless Communication The type A-G-247NW hand-held terminal can communicate wireless with the type AM-PREMIUM-W communications module. In a hard-wired system, wireless communication is primarily designed in order to have a second interface for communicating with the device (e.g., for configuration and diagnostics). In the A-G-247NW, for wireless communication with an EC fan type ECblue Basic use the |AMPREMIUM-W | menu item. Wireless communication is also used by the MODBUS protocol, so it is necessary to assign an address. Wireless and hard-wired communications use the same address. The address can be hard-wire assigned via an RS-485. For pure, wireless communication, it is recommended to assign the address manually. • Switch on the device you want to re-address and establish a connection with address 247. • In “IO Setup”, change the address and then switch this device off again. • Apply the same procedure to the next device. Radio control key (0 - 9999) Different from RS-485 communication, wireless communication also has a radio control key (0 9999). This radio control key is used to encode the messages and ensures that several networks can be operated in mutually overlapping radio ranges. For that reason, every wireless MODBUS network should have its own radio control key if there is another wireless MODBUS network in the vicinity. The factory setting is |9999 | . A radio control key with the value |0 | switches off encoding. The ECblue must be switched off to save the new radio control key. The radio control key must be assigned in the same manner as the assignment of the MODBUS address. The radio control key can be found in the ECblue basic menu in the “IO Setup” menu item. Technical data for wireless Communication: 5.9 Radio communication standard: IEEE 802.15.4 Frequency: 2.4 GHz (not licensed wireless band, like WLAN, Bluethooth) 16 wireless channels, default wierless channel 0 Communications range: Short-distance radio, within buildings max. 8 m typically 3 - 5m, free field to 25 m, generally strongly dependent on interferences Type of communication: Bi-directional, half dublex Application protocol: MODBUS-RTU (max. protocol length 125 Bytes and/or 50 register) Coding: Proprietary through 4-digit number Network structure: Point - to - point or point - to- mulit point - communication Potential at control voltage connections The control voltage connections (< 50 V) relate to the joint GND potential (Exception: Relay contacts are potential free). There is a potential separation between the control voltage connections and the protective earth. It must be ensured that the maximum external voltage at the control voltage connections cannot exceed 50V (between “GND” terminals and “PE” protective earth). If necessary, a connection to the protective earth potential can be established, install bridge between “GND” terminal and the “PE” connection (terminal for screening). L-BAL-E095-GB 1203 Index 004 Part.-No. 11/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 6.1 6.1.1 Operating by terminal Operating by terminal Hand held terminal type A-G-247-NW for several members Display and operating elements of the terminal Hand held terminal type A-G-247NW OFF 7 6 5 Mainmenu >>> IXI ECblue AXG Mode USB Filetransfer A-G-247NW Setup 1 ON 10 15.09.2010 v_bed_men_a-g-247nw_2nd.vsd Switch on terminal Program key and open menu Menu selection, increase value Menu selection, reduce value From each menu (member) directly back to the display for “Speed” Escape = exit menu for settings (user), cancel input - Select type of user - back to selection of user (exit application) - Switch off terminal (keep key pressed for a few seconds) 8 "Main menu" = momentarily active menu level ( |>>> | = batteries being charged, |====- | = full) 9 Selection option of the sub-menu (display in menu language English) 10 Key not assigned (soft key, program-dependent function) Explanation of display (menu User) 2 3 4 5 6 7 8 9 10 11 12 13 04.05.2009 v_display_erkl_A-G-247NW.vsd L-BAL-E095-GB 1203 Index 004 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Part.-No. 12/68 Numeric display 5 digit Moon-Symbol for set point 2 Current derating active list of fault indications) Alarm-symbol ( Brake motor or motor heating active Fire-Symbol (heating operation) temperature managment active (power reduction) No connection to Modul (only AM-MODBUS) not used STOP-Symbol (enable) Bargraph Fanlevel Text line 3 figures (display unit, etc.) Text line 16 figures (display text menu.) Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 6.1.2 Operating by terminal Establish connection to member 1. Open drop-down menu |ECblue | with the P key. 2. Select type of user with the ▼ + ▲ keys and confirm with the P key. Setting kind of member Explanation Display Main menu IXI ECblue ECblue Apps Setting kind of member AM-MODBUS ECblue fan with integrated communication module. Type AM-MODBUS, Part.-no. 349045 Communication via cable. AM-MODBUS-W ECblue fan with integrated communication module. Type AM-MODBUS-W, Part.-no. 349050 Communication wireless. AM-PREMIUM ECblue fan with integrated universal control module. Type AM-PREMIUM, Part.-no. 349046 Communication via cable. AM-PREMIUM-W ECblue fan with integrated universal control module. Type AM-PREMIUM-W, Part.-no. 349051 Communication wireless. Confirm address Netzwerkschlüssel IXI ◄ For communication wireless: Set network key an confirm withP-key. 9999 Select device IXI ◄ The device address (Device-ID) of the members is factory set to the highest available MODBUS address: 247 Set address with the ▼ + ▲ keys and confirm this with the P key to establish the first connection. 247 ◄ ZATerminal support ECblue-247 IXI ☻ ECblue-246 Successful connection! IXI No connection! Settings are not possible! In the display the two symbols for alarm and antenna appear (only for AM-MODBUS). Cause: wrong address, no connection via wire and/or radio (only AM-MODBUS-W). L-BAL-E095-GB 1203 Index 004 Part.-No. 13/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 6.2 Operating by terminal Terminal type AXG-1A(E) for one member With terminal type AXG-1A(E) connection only to one member possible. ▼ ▲ ▼+▲ Program key and open menu Menu selection, reduce value Menu selection, increase value ESC-key combination, Escape = leave menu 16.09.2009 v_terminal_axg.vsd explaining display 6.3 terminal A-G-247NW Menu operation Display after turning on the mains voltage. description for menu language English = “GB” (delivery status). Switch over between “Start” and *Actual value with Escape |Esc | . Example for mode 1.01 (speed controller). *actual value depending device type: - "Speed" / rpm,- "Frequency" / Hz, - "Fanlevel" / % P↓ ↑ ESC ▲▼ By pushing the P key one reaches the menu item “START”. One moves up and down within the menu group using the arrow keys. In the menu point “Language” display language can be selected. One returns to the menu group “Start” using the ESC (▼ + ▲) shortcut keys. L-BAL-E095-GB 1203 Index 004 Part.-No. 14/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 6.4 Operating by terminal Menu structure PIN 0010 STOP Service → → → → ← ← ← ← User ▼ ▲ Start ▼ ▲ Info Setting ▼ ▲ ▼ ▲ Events Base setup P↓ ↑ ESC P↓ ↑ ESC P↓ ↑ ESC P↓ ↑ ESC P↓ ↑ ESC PIN input Frequency Set Intern1 Motor fault Mode ▲▼ ▲▼ ▲▼ ▲▼ ▲▼ Language Set external1 Set Intern2 E1 Analog In Menu dependent on device type Selection of the menu group (e.g. Base setup) to the right through the ▼-key, to the left through the ▼-key. You can go to the menu items in the menu groups (e.g. mode of operation) by using the P key. Use the arrow keys to move up and down within the menu group. The menu groups consist of one area for the user (user menu) and one area for installation (service). The service area can be protected against unauthorized access by using a PIN. In order to simplify the initial start-up operation, the service level is enabled at first (i.e., not protected by the PIN 0010 ( see Controller Setup, PIN protection = OFF). If PIN protection is activated (ON), the service menu remains enabled after input of PIN 0010 as long as one is pressing keys. If no keys are pressed for ca. 15 minutes, the PIN is automatically erased, i.e. the service level is blocked. To make adjustments, press the P key after selecting the menu item. If the previously set value starts to ash , it can be adjusted with the ▼ + ▲ keys and then saved with the P key. To exit the menu without making any changes, use the “Esc” short-key, i.e., the originally set values remain. Information After installation of the device has been carried out, PIN protection should be activated ( Setup)! 6.5 Example for programming mode 2.01 in “Base setup” Mode L-BAL-E095-GB 1203 Index 004 Mode Part.-No. 15/68 ▲ Mode Mode Controller Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 7.1 Base setup Base setup Select operation mode Information Simple installation is possible through the selection of the preprogrammed mode of operation. This determines the basic function of the device; factory setting 1.01 = speed controller (activation via 0 - 10 V signal). The controller configuration is automatically carried out during selection of the application related mode of operation. The factory presets in accordance with the mode of operation are based on many years of experience, which is suitable for many applications. Under special circumstances, these can be individually adapted ( Controller Setup: “Controller Configuration”). The purpose of the device is to reach and maintain the target values set. To accomplish this, the measured actual value (sensor value) is compared with the adjusted target value, and the controlled value (modulation) is deduced from this. Mode 1.01 Signal or Sensor (input) Signal 0 - 10 V Function Speed controller, two step operation (factory setting) Sensor KTY81-210 / PT1000 (E2) Temperature control airconditioning and refrigeration. (preset set-point 20.0 °C, P-band 5.0 K) Sensor KTY81-210 / PT1000 (E3) Temperature control depending on outdoor temperature (preset set-point 5.0 °C, - P-band 20.0 K) 2.03 Sensor KTY81-210 / PT1000 (E2) Temperature control with additional functions (shutter and heating) 2.04 1x Sensor KTY81-210 / PT1000 (E2) 1x Sensor KTY81-210 / PT1000 (E3) Temperature control with two sensors, comparison or average 2.05 1x Sensor KTY81-210 / PT1000 (E2) 1x Sensor KTY81-210 / PT1000 (E3) Temperature control with two sensors differential temperature 3.01 Sensor MBG.. (E2) Pressure control condensers (refrigeration) 3.02 Sensor MBG..(E2) Pressure control for condensers with input for refrigerant 3.03 1x Sensor MBG..(E2) 1x Sensor MBG..(E3) Pressure control for two circuit condensers 3.04 1x Sensor MBG..(E2) 1x Sensor MBG..(E3) Pressure control for two circuit condensers with input for refrigerant 4.01 Sensor DSG.. / MPG.. (E2) Pressure control for ventilation systems 4.02 1x Sensor DSG.. / MPG.. (E2) 1x Sensor KTY81-210 / PT1000 (E3) Pressure control depending on outdoor temperature 4.03 1x Sensor DSG.. / MPG.. (E2) 1x BUS RS 485 Pressure control depending on outdoor temperature, MODBUS for outdoor temperature and remote control by central operating device type AXE-200AX 5.01 Sensor DSG.. / MPG.. (E2) Volume control (constant) for ventilation systems 5.02 1x Sensor DSG.. / MPG.. (E2) 1x Sensor KTY81-210 / PT1000 (E3) Volume control with setpoint depending on outdoor temperature 6.01 Sensor MAL..(E2) Air velocity control e.g. clean room 2.01 2.02 L-BAL-E095-GB 1203 Index 004 Part.-No. 16/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Base setup Mode and Signal to E1, E3 2.01 .. 2.03 1.01 0 - 10 V E2 GND E2 T2 4.01 + 5.01 MBG..-I 24V E2 DSG 0 - 10 V GND 24V E2 GND BN YE WH 0-10 V 10 k BN GN DSG.. / MPG.. MBG.. (0 - 10 V) (4 - 20 mA) 2.04 + 2.05 MAL 0 - 10 V 24V E2 GND T3 24V E3 TF.. BN GN MAL1/10 (0 - 10 V) 4.02 + 5.02 MBG..-I TF.. GND E3 KTY81-210 PT 1000 E3 KTY81-210 PT 1000 A1 Rext E2 3.03 + 3.04 TF.. 10 V PWM GND 6.01 KTY81-210 PT 1000 A1 3.01 + 3.02 TF.. T3 TF.. MBG.. (4 - 20 mA) f = 1...10 kHz @ Rext = 1 k2 f = 1 kHz @ Rext = 10 k2 t = 0...100 % 4.03 GND D+ D- Data RS-485 7.2 16.01.2012 v_e2_e3_signal_sensor_pwm.vsd External Setpoint / External speed setting in manual operation External setpoint setting or external manual operation are possible using a 0 - 10 V (0 - 20 mA, 4 - 20 mA) signal at the “E3” and “GND” terminals. Configure “E3” in Base setup. For potentiometers, program Analog Out 1 (terminal “A1”) to the function |1A | = “+10 V” (as factory setting IO Setup). E3 Analog In = factory setting 0 - 10 V A1 E3 GND Signal 0-10 V 10 k 16.01.2012 v_extern_poti_e3.vsd External Setpoint via external signal instead of “Setpoint 1”. The “external Setpoint” function must be activated in base setup |1E | for “E3 function”. The active external Setpoint value is displayed in the “info” menu group. External speed setting in manual operation. The “external manual operation” function must be activated in the basic settings |2E | for “E3 function”. Switchover between settings on the device and external manual operation via the digital input ( IO Setup: “Control / manual operation” |7D | ). L-BAL-E095-GB 1203 Index 004 Part.-No. 17/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 8.1 Start-up Start-up Prerequisites for commissioning Attention! 1. You must mount and connect the device in accordance with the operating instructions. 2. Double check that all connections are correct. 3. Make sure that no persons or objects are in the fan's hazardous area. 8.2 Procedure for commissioning Sequence Setting If necessary, set the menu language in Menu group “Start”. (Factory setting Englisch: “Language GB”) Set the operating mode in the Base setup menu group (factory settings 1.01 = speed controllers). Attention! When saving the operating mode, the respective preset factory operating-mode setting is loaded. That means, the settings you have made, e.g., in “Motor Setup” are lost. An exception: the menu language setting remains preserved. 8.3 Menu Mode 1.01 Start Info Setting Events Base setup Controller Setup ---PIN input 0 rpm Speed 200 rpm Set Intern1 -0Factory sett. 1.01 Mode OFF |1A | PIN ProtecA Function tion IO Setup Limits Motor Setup OFF Level. Function 20 sec Rampup time Diagnostic OTC 00012:56:15 GB Language 0.0 A ----Motor curSet Intern2 rent -1Sensor 1 0 - 10 V OFF E2 Analog Set protecIn tion 0.0 V A min. 20 sec OTM ----Rampdown 00010:56:Level min time 11 OFF Reset 0 rpm 0 rpm Set exterMin. Speed nal1 -3ext. Fault OFF E3 Function OFF Save User Setup 10.0 V A max. ----Level max. OFF Suppression1 585 V DC-Voltage ----E3 Analog In ----Limit OFF ----A Inverting Level Delay ----Range1 min. 244 V Line voltage ----Range1 max. 29.5 °C Heatsink OFF Suppression1 29.5 °C Capacitor 1.01 Mode 1800 rpm Max. Speed 4.00 ECblue Premium ON Set external1 1.01 Basic Version L-BAL-E095-GB 1203 Index 004 ----Group 2 ON value ----nmin at Group2 Part.-No. 18/68 OFF D1 Function OFF Lmt E2 Function ---------D1 InvertLmt E2 min ing Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.1 9.1.1 Programming Programming Speed controller 1.01 Base setup 1.01 Base setup Base setup Mode Factory setting Mode: 1.01 Mode E2 Analog In E3 Function E3 Analog In 9.1.2 E2 Analog In Selection: 0 - 20 mA, 4 - 20 mA, Bus (Inverting Factory setting: 0 - 10 V IO Setup) E3 Function (only for special applications) Analog input 2 “E3 function”factory set at “OFF”. For operation with a second signal and switch over via floating contact set function for IO Setup: function |4D | ). “E3” to |1E | ( For operation with a second signal and automatic control at the higher level. Set “E3” Function to |4E | . E3 Analog In As long as no allocation has been carried out display: | - - - - - | Selection: 0 - 20 mA, 4 - 20 mA, Bus (Inverting IO Setup) Factory setting: 0 - 10 V Setting for operation 1.01 Setting Setting Set Intern1 Set Intern2 Min. Speed Max. Speed Set external1 L-BAL-E095-GB 1203 Index 004 Set Intern1 Setting range manual speed setting: 0 rpm... “Max. Speed” Factory setting: 200 rpm Set Intern2 Setting “Set Intern 2” e.g. reduced value for night operation. Switch over intern 1/2 by external contact (as long as no allocation is carried out: IO Setup). Display: | - - - - - | Min. Speed Setting range: 0 rpm... “Max. Speed” Factory setting: 0 rpm Max. Speed Setting range: Rated speed...0 rpm (takes priority over setting “Min. Speed”) Factory setting: Rated speed Set external1 “ON” (factory setting) = speed setting by external Signal “OFF” = Setting “Set Intern1” Part.-No. 19/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Programming Diagram setting signal and output voltage (Idealized principle diagram) nM 100 % Min. 0 % Max. = 100 % Min. 35 % Max. = 85 % 50 % Min. Si 10 20 18 5,6 16 7,2 14 8,8 12 10,4 10 10 12 12 14 16 18 13,6 15,2 16,8 18,4 20 20 20 18,4 16,8 15,2 13,6 12 10,4 8,8 7,2 5,6 10 0 – 10 V 10 – 0 V 0 – 20 mA 20 – 0 mA 4 – 20 mA 20 – 4 mA 09.05.2007 v_nmotor_101.vsd 100 % = Rated speed nM Motor speed Si Signal 9.2 9.2.1 Temperature control 2.01 ... 2.05 Basic setting 2.01 ... 2.05 Base setup Base setup Mode Mode selection e.g. 2.01 Mode E2 Analog In E2 Analog In In all group 2 operating modes (2.01, 2.02, 2.03, ....) “E2 Analog In” factory set to “KTY” (sensors type TF..) at terminals “E2” and “T2” (measuring range: -50.0...+140 °C). Alternative selection sensor • PT1000 to Terminals “E2” and “T2” (Measuring range -50.0...+140 °C) • MTG-120V active sensor with 0 - 10 V output at terminals “E2” and “GND” (measuring range: -10...+120 °C) Alternative selection signal at terminals “E2” and “GND”: 0 - 10 V, 0 - 20 mA, 4 - 20 mA. The sensor measurement range must be entered in order to display the actual value correctly. Example with a 0 - 10 V sensor and 0 - 100 °C measurement range: E2 Analog In = 0 - 10 V, E2 Min. = 0.0 °C, E2 Max. = 100.0 °C, E2 Decimally = 1, E2 Unit = °C E2 Offset Sensor calibration with calibrated comparison device E2 Offset L-BAL-E095-GB 1203 Index 004 Part.-No. 20/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Programming E3 Function (only for special applications) E3 Function • Function |1E | = External Setpoint e.g. via external signal (0 - 10 V) instead of “Setpoint1” – For sensor type “E2 Analog In” = “KTY or PT1000”: 0 - 10 V -50.0...+140 °C. – For sensors with active signal: 0 - 10 V E3 Analog In • • 0 - 100 % sensor measuring range. Function |2E | = External manual operation via external signal (0 - 10 V). Switch over between settings on the device and external manual operation via digital input ( IO Setup: function |7D | ). Function |7E | Measurement value = Measurement value e.g. for limit indication, display in Info menu “E3 Actual”. Modes with two sensors The function is automatically jointly programmed in operating modes using 2 sensors. The second analog input is thus allocated and additional function allocations are not possible. • 2.04 E3 Function at |4E | preprogrammed = comparison value with control to higher temperature. Alternative: average of 2 measuring points for this must be reprogrammed on function |3E | preprogrammed sensor type “KTY”. • 2.05 E3 Function at |5E | preprogrammed = regulation on difference temperature between sensor 1 and sensor 2. Preprogrammed sensor type “KTY”. 9.2.2 Settings for operation modes 2.01 ... 2.05 2.01 Temperature control simple 2.02 Temperature control depending on outdoor temperature (Special function: Sensor connection at “E3”, display and setting under “E2”). 2.03 Temperature control with pre-programmed additional functions (heating, shutter, temperature monitoring). 2.04 Temperature control with 2 sensors Comparison with control to higher value “E3 Function” set to comparison |4E | . Display during operation: “Control value ” Alternative: Average calculation of 2 measuring places “E3 Function” set to |3E | . Display during operation: “Average E2 / E3 ” 2.05 Temperature control with 2 sensors, regulation on difference temperature. Display during operation: “Value of E2 - E3” in K, “E2” = reference temperatur, “E3” causes positiv (E3 < E2) or negative (E3 >E2) difference. Setting Setting Setpoint1 Setpoint2 L-BAL-E095-GB 1203 Index 004 Setpoint1 Setting range: with passive sensor type “KTY”, “PT1000” : -50.0...150.0 °C Factory setting: 2.01 , 2.03 , 2.04 : 20.0 °C at 2.02 : 5.0 °C at 2.05 : 0.0 °C Setting range: at active sensor type “MTG-120V”: -10.0...+120.0 °C Factory setting: 2.01 - 2.05 : 55.0 °C Setpoint2 Setting “Setpoint 2” e.g. reduced value for night operation. Switch over Setpoint 1/2 by external contact (as long as no allocation is carried out: IOSetup). Display: | - - - - - | Part.-No. 21/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Programming Pband Narrow control range = Short control times Wide control range = Longer control times and more stable control Pband Passive sensor type “KTY”, “PT1000” Setting range: 0 - 200.0 K (Kelvin) Factory setting: 5.0 K, (at 2.02 : 20.0 K) active Sensor type “MTG-120V” Setting range: 0.0...+130.0 K Factory setting: 65.0 K Min. Speed Max. Speed Manual mode Speed man. 9.2.3 Min. Speed Setting range: 0 rpm... “Max. Speed” Factory setting: 0 rpm Max. Speed Setting range: Rated speed...0 rpm (takes priority over setting “Min. Speed”) Factory setting: Rated speed Manual mode “OFF” = automatic control as function of the set parameters (Factory setting) “ON” = automatic control without function, speed setting in menu “Speed manual” Speed Manual mode Manual speed setting without influence by the external signal. Activation by menu “Manual mode” or external contact at digital input ( IO Setup). Setting range: 0 rpm...Rated speed, Factory setting: 200 rpm For information about deactivated regulation the adjusted value for manual speed is indicated alternating with the actual value. Functional diagrams temperature control Example 1: Temperature control in factory setting “Cooling function” (Idealized principle diagram) nM 100 % Min. 0 % Max. = 100 % Min. 35 % Max. = 85 % 50 % Min. 20 °C 10 K 30 °C 09.05.2007 v_tempcontrol_cool_nmotor.vsd (Controller Setup: “Val > Set = n+” to “ON”) nM Motor speed S Setpoint R Pband I Actual value L-BAL-E095-GB 1203 Index 004 Part.-No. 22/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Programming Example 2: Temperature control in “Heating function” (Idealized principle diagram) nM 100 % Min. 0 % Max. = 100 % Max. 50 % Min. Min. 35 % Max. = 85 % 10 °C 10 K 20 °C 09.05.2007 v_tempcontrol_heat_nmotor.vsd (Controller Setup: “Val > Set = n+” to “OFF”) nM Motor speed S Setpoint R Pband I Actual value 9.2.4 Additional for mode 2.03 : Signal output 0 - 10 V The 0 - 10 V output signal can, e.g., be used for triggering a shutter or heating. Offset AnalogOut Offset AnalogOut Pband AnalogOut Min. AnalogOut Max. AnalogOut L-BAL-E095-GB 1203 Index 004 The target value for this output is the target value (Setpoint) for the ventilation “offset” setting. Adjustment: range +/- 10 K relative to the active Setpoint. Example for triggering a shutter servomotor: At factory setting “0 K” = synchronous operation. The analog output is factory set to increasing activation during increasing temperature. Reprogramming to “Heating function”, i.e., increasing modulation during decreasing temperature is possible ( IO Setup). Pband AnalogOut Pband AnalogOut = separately adjustable range of control (P-band) for 0 - 10 V output Setting range: 0...102.0 K Factory setting: 2.0 K Min. AnalogOut Min. AnalogOut = Minimal output voltage Setting range: 0...100 % = 0 - 10 V Factory setting: 0 % Max. AnalogOut Max. AnalogOut = Maximal output voltage, Setting range: 100...0 % = 10 - 0 V Factory setting: 0.0 K Part.-No. 23/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Programming Example for signal out 0 - 10 V (IO Setup: “A function” = |6A | ) 10 V 100 % Min. 0 % Max. = 100 % Min. 35 % Max. = 85 % Max. Analog Out 50 % Min. Analog Out 20 °C 30 °C 10 K 09.05.2007 v_signal_ausgang_0_10_v.vsd Example: Setpoint ventilation 25.0°C, Offset -5.0 K, Pband 10.0 K S Setpoint Ventilation +/- Offset R Pband I Actual value 9.2.5 For mode 2.03 : Relay output for Heating or Cooling OffsetDigitalOut Offset Digital Out = Offset for relay output (“K1” has to be reprogrammed to function |9K | ). The relay operating point deviates by the adjusted offset of the Setpoint of the ventilation. Setting range: -10.0...+10.0 K Factory setting: -1.0 K OffsetDigitalOut • “0.0 K” set, i.e. heating “ON” when: actual value = Setpoint • During negative offset value heating “ON” when: actual value = Setpoint - offset • During positive offset value heating “ON” when: actual value = Setpoint + offset Hyst.DigitalOut Switching hysteresis of the relay Setting range: 0...10 K, Factory setting: 1.0 K (Kelvin) Hyst.DigitalOut Temperature variation with setting |9K | for K1 function in IO Setup e. g. for controlling a Heating. If the ambient temperature is lower than the set operating point, the heating remains switched on. If the ambient temperature exceeds the set operating point of the heating by 2 K (Kelvin), the heating is switched off. I.e., the release point is situated at the hysteresis value over the operating point. 11 13 15 17 19 21 23 25 27 [min] ON ON ON 29 [°C] 16.03.2007 v_relais_heizen_9k_pos_offset.vsd [°C] 30 28 26 24 22 20 18 16 14 12 10 OFF = 15°C + 2 K = 17 °C OFF = 20°C + 2 K = 22 °C ON = 15°C + 5 K = 20 °C Example: Setpoint 20.0 °C, Offset -5.0 K, Hysteresis 2.0 K ON = 20°C - 5K = 15 °C 30 28 26 24 22 20 18 16 14 12 10 11 13 15 17 [min] 19 21 ON The activated heating is indicated over the fire symbol in the display. E2 Actual L-BAL-E095-GB 1203 Index 004 Part.-No. 24/68 23 25 27 ON 29 16.03.2007 v_relais_heizen_9k_neg_offset.vsd Example: Setpoint 15.0 °C, Offset +5.0 K, Hysteresis 2.0 K Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Programming Temperature variation with setting |10K | for “K1” function in IO Setup e. g. for activation of the cooling. Example: Setpoint 15.0 °C, Offset +5.0 K, Hysteresis 2.0 K [°C] 30 28 26 24 22 20 18 16 14 12 10 11 13 15 17 19 21 [min] ON 9.2.6 ON ON 23 25 27 29 16.03.2007 v_relais_kuehlen_10k_pos_offset.vsd OFF = 20°C - 2 K = 18 °C ON = 15°C + 5 K = 20 °C If the ambient temperature is higher than the set operating point, the cooling remains switched on. If the ambient temperature falls below the set operating point of the cooling by 2 K (Kelvin), it is switched off. I.e., the OFF point is situated at the hysteresis value under the ON point. For mode 2.03 Relay output for temperature monitoring If the set value for the “minimum alarm” is not reached or the set value for the “maximum alarm” is exceeded, a message is generated via the alarm symbol in the display. In addition, „Lmt E1 min“ is displayed alternately with the actual value for the minimum alarm and Lmt E1 max for the „Maximum alarm“. An external message follows via the factory-assigned “K1” relay. (IO Setup: K1 function = |2K | ). Alarm Minimum Alarm Maximum Alarm Minimum Setting range: OFF / -26.9...75.0 °C Factory setting: 0.0 °C Alarm Maximum Setting range: OFF / -26.9...75.0 °C Factory setting: 40.0 °C Example for display if falling below setting “Alarm Minimum” alternating to the actual value display. Relay “K1” disengages (if not inverted). Lmt E2 min. Example for display if exceeding setting “Alarm Maximum” alternating to the actual value display Relay “K1” disengages (if not inverted). Lmt E2 max. L-BAL-E095-GB 1203 Index 004 Part.-No. 25/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.3 9.3.1 Programming Pressure control for condensers refrigeration 3.01 ... 3.04 Base setup 3.01 ... 3.04 Base setup Base setup Mode Mode selection e.g. 3.01 Mode E2 Analog In E2 Analog In For all Modes in Group 3 ( 3.01 , 3.02 , 3.03 , ...) “E2 Analog In” factory setting to “MBG-30I”. (measuring range 0..30 bar) proportional output 4 - 20 mA Selection sensor: MBG-30I, MBG-50I, DSF2-25 Alternative selection signal: 0 - 10 V, 4 - 20 mA. The sensor measurement range must be entered in order to display the actual value correctly. Example 0 - 10 V sensor and measuring range 0 - 20 bar: E2 Analog In = 0 - 10 V, E2 Min. = 0.0 bar, E2 Max. = 20.0 bar, E2 Decimals = 1, E2 Unit = bar E2 Offset Sensor calibration with calibrated comparison device E2 Offset E2 Refrigerant E3 Function E2 Refrigerant With 3.02 and 3.04 operating modes with input of the refrigerant, the device automatically calculates the corresponding temperature for the measured pressure. The settings for offset, target value and the controlling range are then carried out in °C or K. Calculation for relative pressure (differential measurement of pressure relative to ambient pressure). No further settings are necessary for pressure sensors model e.g. “MBG-30I” or “MBG-50I” (measurement range 0 - 30 bar or 0 - 50 bar). In the case of sensors with other measurement ranges, the “E2 Min. value” and the “E2 Max. Value”. Setting in “bar” although unit display is in “°C”! E3 Function (only for special applications) • External setpoint = Function |1E | by external signal (0 - 10 V) instead of 0 - 100 % sensor measuring range. “Setpoint 1”. 0 - 10 V External manual operation via external signal (0 - 10 V) = Function |2E | Switch • over between settings on the device and external manual operation via digital IO Setup: fuction |7D | ). input ( • Measurement value = function |7E | e.g. for limit indication, display in Info menu “E3 Actual”. Modes 3.03 and 3.04 with two sensors The function is automatically jointly programmed in operating modes using 2 sensors. The second analog input is thus allocated and additional function allocations are not possible. With 3.03 and 3.04 E3 Function at |4E | preprogrammed = comparison value with control to higher value (two circuit condensers). Selection of the refrigerants: R12 R13 R13b1 R22 R23 R32 R114 R134a R142B R227 R401 R401A R401B R402 R402A R402B R404A R407A R407B R407C R410A R500 R502 R503 R507 R717 L-BAL-E095-GB 1203 Index 004 Part.-No. 26/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.3.2 Programming Setting for operation modes 3.01 ... 3.02 3.01 Pressure control condensers, setting Setpoint in bar 3.02 Pressure control for condensers with input for refrigerant, Setpoint in °C Setting Setting Setpoint1 Setpoint1 3.01 Setting range: in measuring range of sensor, factory setting: 12.0 bar 3.02 Setting range: dependent on the selected refrigerant, factory setting: 35.0 °C Setpoint1 Setpoint2 Pband Setpoint2 Setting “Setpoint 2” e.g. reduced value for night operation. Switch over Setpoint 1/2 by external contact (as long as no allocation is carried out: IOSetup). Display: | - - - - - | Pband Narrow control range = Short control times Wide control range = Longer control times and more stable control 3.01 Setting range: in measuring range of sensor, factory setting: 5.0 bar 3.02 Setting range: dependent on the selected refrigerant and in measuring range of sensor, factory setting 7.0 K Pband Min. Speed Max. Speed Manual mode Speed man. L-BAL-E095-GB 1203 Index 004 Min. Speed Setting range: 0 rpm... “Max. Speed” Factory setting: 0 rpm Max. Speed Setting range: Rated speed...0 rpm (takes priority over setting “Min. Speed”) Factory setting: Rated speed Manual mode “OFF” = automatic control as function of the set parameters (Factory setting) “ON” = automatic control without function, speed setting in menu “Speed manual” Speed Manual mode Manual speed setting without influence by the external signal. Activation by menu “Manual mode” or external contact at digital input ( IO Setup). Setting range: 0 rpm...Rated speed, Factory setting: 200 rpm For information about deactivated regulation the adjusted value for manual speed is indicated alternating with the actual value. Part.-No. 27/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.3.3 Programming Functional diagrams pressure control condensers Functional diagram for Mode 3.01 and 3.03 (Idealized principle diagram) nM 100 % Min. 0 % Max. = 100 % 50 % Min. 12 bar 5 bar 17 bar 09.05.2007 v_diagramm_301_303_bar.vsd nM Motor speed S Setpoint R Pband I Actual value Functional diagram for Mode 3.02 and 3.04 (Idealized principle diagram) nM 100 % Min. 0 % Max. = 100 % 50 % 35 °C 7K 42 °C 09.05.2007 v_diagramm_302_304_c.vsd nM Motor speed S Setpoint R Pband I Actual value Information The factory default presets must be adapted to match the system conditions by a competent person. L-BAL-E095-GB 1203 Index 004 Part.-No. 28/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.4 9.4.1 Programming Pressure control airconditioning 4.01 ... 4.03 Base setup 4.01 ... 4.03 Base setup Base setup Mode Mode selection e.g. 4.01 Mode E2 Analog In E2 Analog In In all group 2 operating modes 4 ( 4.01 , 4.02 , 4.03 , ....) “E2 Analog In” factory setting “DSG200 ”. Selection sensor type: “DSG 50”, “DSG100*”, “DSG200”, “DSG300”*, “DSG500”, “DSG1000”, “DSG2000”, “DSG4000”, “DSG6000 ” (* no standard type). With the use of not pre-programmed sensor types further settings are necessary. Example with a 0 - 10 V sensor and 0 - 400 Pa measurement range (proportional output signal): E2 Analog In = 0 - 10 V, E2 Min. = 0.0 Pa, E2 Max. = 400 Pa, E2 Dezimal = 1, E2 Einheit = Pa E2 Offset Sensor calibration with calibrated comparison device E2 Offset E3 Function E3 Function (only for special applications) • External setpoint = Function |1E | by external signal (0 - 10 V) instead of “Setpoint 1”. 0 - 10 V 0 - 100 % sensor measuring range. External manual operation via external signal (0 - 10 V) = Function |2E | Switch • over between settings on the device and external manual operation via digital input ( IO Setup: fuction |7D | ). • Measurement value = function |7E | e.g. for limit indication, display in Info menu “E3 Actual.” Modes 4.02 and 4.03 with two sensors The function is automatically jointly programmed in operating modes using 2 sensors. The second analog input is thus allocated and additional function allocations are not possible. For 4.02 E3 Function at |6E | preprogrammed = sensor for setpoint lowering. Preprogrammed sensor type “KTY ” For 4.03 |E3 | Function at |6E | preprogrammed = sensor for setpoint lowering. - preprogrammed sensor type “BUS” - measuring range -35.0...+65.0 °C In “IO Setup”: For enable “ON” / “OFF” via Bus: - D1 function = |1D | - D1 Busmode = “ON” For switch over setpoint 1 /2 via Bus: - D2 function = |5D | , - D2 Busmode = “ON” L-BAL-E095-GB 1203 Index 004 Part.-No. 29/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.4.2 Programming Setting for operation modes 4.01 ... 4.03 • 4.01 pressure control, setpoint in Pa • 4.02 and 4.03 Pressure control for ventilation systems setpoint depending on outdoor temperature Setting Setting Setpoint1 Setpoint2 Pband Min. Speed Max. Speed Manual mode Speed man. L-BAL-E095-GB 1203 Index 004 Setpoint1 Setting range: in measuring range of sensor Factory setting: 100 Pa Setpoint2 Setting “Setpoint 2” e.g. reduced value for night operation. Switch over Setpoint 1/2 by external contact (as long as no allocation is carried out: Display: | - - - - - | IO Setup). Pband Narrow control range = Short control times Wide control range = Longer control times and more stable control Setting range: in measuring range of sensor Factory setting: 100 Pa Min. Speed Setting range: 0 rpm... “Max. Speed” Factory setting: 0 rpm Max. Speed Setting range: Rated speed...0 rpm (takes priority over setting “Min. Speed”) Factory setting: Rated speed Manual mode “OFF” = automatic control as function of the set parameters (Factory setting) “ON” = automatic control without function, speed setting in menu “Speed manual” Speed Manual mode Manual speed setting without influence by the external signal. IO Setup). Activation by menu “Manual mode” or external contact at digital input ( Setting range: 0 rpm...Rated speed, Factory setting: 200 rpm For information about deactivated regulation the adjusted value for manual speed is indicated alternating with the actual value. Part.-No. 30/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Programming Additional menu item for mode 4.02 and 4.03 with outside-temperature dependent targetsetpoint. Outside-temperature dependent target-setpoint Sollwert 1 [Pa] Sollwert 2 [Pa] P-min SA [Pa] An outside temperature compensation can be activated (sensor connection “E2” = “Analog In 2”) when being operated as a pressure regulation device. An optimal building climate, e.g., can be achieved through this. Through this function, the set and active “Setpoint 1” or “Setpoint 2” is automatically changed proportional to the measured outside temperature ( Info: “Setpoint control”). Außentemperatur -15 °C min. Temperatur 30 °C T-Start 07.02.2007 v_sollwert_aussentemp_abhaengig_pa.vsd S1 Setpoint1 S2 Setpoint2 P-Min SA Minimum pressure T-min Minimum temperature T-Start Setpoint reducing will start below this outside temperature AT Outdoor temperature T-Band SA Temperature range in which the setpoint change continiously with outside temperature T-Band SA T-Start SA Setpoint reducing will start below this outside temperature T-Start SA P-Min SA Minimum pressure for very low outside temperature P-Min SA L-BAL-E095-GB 1203 Index 004 Part.-No. 31/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.5 9.5.1 Programming Volume control 5.01 ... 5.02 Basic setting 5.01 and 5.02 Base setup Setting Mode Mode selection e.g. 5.01 Base setup E2 Analog In K Factor E2 Analog In In all group operating modes 5 ( 5.01 and 5.02 ) “E2 Analog In” factory setting “DSG200.” Selection sensor measuring range: “DSG 50”, * “DSG100”, “DSG200”, * “DSG300”, “DSG500”, “DSG1000”, “DSG2000”, “DSG4000”, “DSG6000” (* no standard type). K Factor Input of the “K factor” dependent on the fan (inlet duct). setting range: 0...7.000 Factory setting: 75 E2 Offset Sensor calibration with calibrated comparison device E2 Offset E3 Function E3 Function (only for special applications) • External setpoint = Function |1E | by external signal (0 - 10 V) instead of 0 - 100 % setting range “Setpoint 1”. 0 - 10 V External manual operation via external signal (0 - 10 V) = Function |2E | Switch • over between settings on the device and external manual operation via digital input ( IO Setup: fuction |7D | ). • Measurement value = function |7E | e.g. for limit indication, display in Info menu “E2 Actual” Modes 5.02 with two sensors Modes with two sensors The function is automatically jointly programmed in operating modes using 2 sensors. The second analog input is thus allocated and additional function allocations are not possible. For 5.02 E3 Function at |6E | preprogrammed = sensor for setpoint lowering. Pre-programmed sensor type “KTY”. 9.5.2 Setting for operation modes 5.01 ... 5.02 • 5.01 Volume control, Setpoint in m3/h • 5.02 Volume control for ventilation systems setpoint depending on outdoor temperature. Setting Setting Setpoint1 Setpoint2 L-BAL-E095-GB 1203 Index 004 Setpoint1 Setpoint in m3/h (m3/s) Setting range: depending on measuring range of sensor and “K factor” Factory setting: 530 m3/h Setpoint2 Setting “Setpoint 2” e.g. reduced value for night operation. Switch over Setpoint 1/2 by external contact (as long as no allocation is carried out: IO Setup). Display: | - - - - - | Part.-No. 32/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Programming Pband Narrow control range = Short control times Wide control range = Longer control times and more stable control Setting range: depending on measuring range of sensor and “K factor” Factory setting: 530 m3/h Pband Min. Speed Max. Speed Manual mode Speed man. Min. Speed Setting range: 0 rpm... “Max. Speed” Factory setting: 0 rpm Max. Speed Setting range: Rated speed...0 rpm (takes priority over setting “Min. Speed”) Factory setting: Rated speed Manual mode “OFF” = automatic control as function of the set parameters (Factory setting) “ON” = automatic control without function, speed setting in menu “Speed manual” Speed Manual mode Manual speed setting without influence by the external signal. IO Setup). Activation by menu “Manual mode” or external contact at digital input ( Setting range: 0 rpm...Rated speed, Factory setting: 200 rpm For information about deactivated regulation the adjusted value for manual speed is indicated alternating with the actual value. Additional menu item for mode 5.02 with outside-temperature dependent target-setpoint Outside-temperature dependent target-setpoint Sollwert 1 [m3/h] Sollwert 2 [m3/h] An outside temperature compensation can be activated (sensor connection “E2” to “Analog In 2”) when being operated as a air volume regulation device. An optimal building climate, e.g., can be achieved through this. Through this function, the set and active Setpoint 1/2 is automatically changed proportional to the measured outside Info: “Setpoint control”). temperature ( P-min SA [m3/h] Außentemperatur -15 °C min. Temperatur 30 °C T-Start 07.02.2007 v_sollwert_aussentemp_abhaengig_m3h.vsd S1 Setpoint1 S2 Setpoint2 P-Min SA Minimum air volume T-min Minimum temperature T-Start Setpoint reducing will start below this outside temperature AT Outdoor temperature T-Band SA Temperature range in which the setpoint change continiously with outside temperature T-Band SA T-Start SA Setpoint reducing will start below this outside temperature T-Start SA P-Min SA Minimum pressure for very low outside temperature P-Min SA L-BAL-E095-GB 1203 Index 004 Part.-No. 33/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.6 9.6.1 Programming Air velocity control 6.01 Base setup 6.01 Base setup Base setup Mode Mode selection 6.01 Mode E2 Analog In E2 Analog In For mode 6.01 “E2 Analog In” factory setting to “MAL1” Selection sensor measuring range: MAL1, MAL10 Alternative selection signal: 0 - 10 V, 0 - 20 mA, 4 - 20 mA. The sensor measurement range must be entered in order to display the actual value correctly. Example with a 0 - 10 V sensor and 0 - 5 m/s measurement range (proportional output signal). E2 Analog In = 0 - 10 V, E2 Min. = 0.0 m/s, E2 Max. = 5.0 m/s, E2 Decimals = 1, E2 Unit = m/s Sensor calibration with calibrated comparison device E2 Offset E3 Function E3 Function (only for special applications) • External setpoint = Function |1E | by external signal (0 - 10 V) instead of 0 - 100 % setting range “Setpoint 1”. 0 - 10 V • External manual operation via external signal (0 - 10 V) = Function |2E | Switch over between settings on the device and external manual operation via digital input ( IO Setup: fuction |7D | ). • Measurement value = function |7E | e.g. for limit indication, display in Info menu “E3 Actual.” L-BAL-E095-GB 1203 Index 004 Part.-No. 34/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.6.2 Programming Settings for operation modes 6.01 Setting Setting Setpoint1 Setpoint2 Pband Min. Speed Max. Speed Manual mode Speed man. L-BAL-E095-GB 1203 Index 004 Setpoint1 Setting range: in measuring range of sensor Factory setting: 0.50 m/s Setpoint2 Setting “Setpoint 2” e.g. reduced value for night operation. Switch over Setpoint 1/2 by external contact (as long as no allocation is carried out: IOSetup). Display: | - - - - - | Pband Narrow control range = Short control times Wide control range = Longer control times and more stable control Setting range: in measuring range of sensor Factory setting: 0.50 m/s Min. Speed Setting range: 0 rpm... “Max. Speed” Factory setting: 0 rpm Max. Speed Setting range: Rated speed...0 rpm (takes priority over setting “Min. Speed”) Factory setting: Rated speed Manual mode “OFF” = automatic control as function of the set parameters (Factory setting) “ON” = automatic control without function, speed setting in menu “Speed manual” Speed Manual mode Manual speed setting without influence by the external signal. Activation by menu “Manual mode” or external contact at digital input ( IO Setup). Setting range: 0...100 %, Factory setting: 100 % For information about deactivated regulation the adjusted value for manual speed is indicated alternating with the actual value. Part.-No. 35/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.7 Programming Menu group Start Start Start PIN input PIN input The service menu for the installation can be protected against unintentional changes by a pin code. With further pin codes putting back to pre-setting is possible. PIN 0010 Opening “service menu”, if PIN-protection activated Menu ( PIN 1234 Opening “setting”. if “set protection” = “ON” ( menu structure). Controller Setup). PIN 9090 Restore user setting. PIN 9091 Save user setting (corresponds function “Save user setup” = “ON” Controller Setup). PIN 9095 Restore factory setting = delivery status. Exception, the following parameters are not set back: Min. Speed, Max. Speed, all settings in Motor Setup. Language Menu language by the factory set to English. In this menu different national languages can be selected (GB = English, D = German ...). Reset Complete re-start of the device. Reset Mode Query of the operating mode (e.g. 1.01 for speed controller). Mode ECblue Premium Software version Modul. ECblue Premium Basic Version software version motorcontroller. Basic Version Individual unit number. SN: 09303459d336 L-BAL-E095-GB 1203 Index 004 Part.-No. 36/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.8 Programming Menu group Info Menu group Info Info Info for mode speed controller 1.01 Speed Speed Display of motor current, different from the input current (metering precision approx. +/-10%) Motor current Set external1 The percentage corresponds to the internal actuation of the power component under consideration of the settings “Min. speed” and “Max. speed”. 0 - 10 V, 10 - 0 V, 0 - 20 mA, 20 - 0 mA, 4 - 20 mA, 20 - 4 mA 0 - 100 % Display: The device operates at: Set “external1” Signal to “E2” / “GND” Set “External2” Signal to “E3” / “GND” Set “Intern1” Menu “Set Intern1” Set “Intern2” Menu “Set Intern2” Info for mode controller 2.01 ... 6.01 Current actual value measured on the sensor 1. Depending sensor-type in: mbr, m3/s, m/s, Pa, %, bar, m3/h, °C, V, mA, etc. E2 Actual For operation with two sensors display for “2 actual”. If function not active, display | - - - - - | E3 Actual Setpoint1 Display of the active target value at which the device operates. “Setpoint1” Menu “Setting” “Setpoint2” Menu “Setting” “Ext. Setpoint” = setting by external signal 0 - 10 V. With activated manual mode the display constantly changes between actual value and value for manual mode. Speed Speed Motor current (deviating to input current) Motor current Min. speed cut off L-BAL-E095-GB 1203 Index 004 Momentarily status for minimum speed cut off “ON” = switch off, if Setpoint (+/- “Min. speed cut off”) is reached. “OFF” = no switch off that means operation with minimum rate of air. Part.-No. 37/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.9 Programming Controller Setup Controller Setup Controller Setup 9.9.1 PIN protection activate, PIN 0010 PIN Protection The adjustments for the installation in the service level can be protected against unintentional modifications. To do this, activate the “PIN protection” = “ON”. In order to simplify the initial start-up operation, the service level in the factory setting is free = “OFF” i.e. accessible without PIN 0010. Information After installation of the device has been carried out, “PIN-Protection” should be activated = “ON” 9.9.2 PIN protection activate, PIN 1234 Set protection The “Settings” menu for the user’s basic settings (Setpoint, default value, min, max ..) are freely accessible when using the factory settings (i.e. without “PIN”). If necessary, these can also be protected against unauthorized modifications by using a “PIN 1234” . For this, the settings protection must be programmed to “ON”. The settings menu is then no longer visible without inputting a PIN! Function only in combination with activated PIN-Protection! 9.9.3 Save user settings restore with PIN 9090 Save User Setup The individually made device configurations (User Settings) can be saved and, with the corresponding PIN input (9091), can be reestablished. By entering PIN 9090 the individually made device configurations can be reestablished Start - PIN Input). Information By entering “PIN 9095” in the “PIN” menu in the “start” menu-group, the device is entirely reset to the pre-delivery condition. Any changes that have been made to the settings are thus lost! 9.9.4 Sensor Alarm ON / OFF Function only in controller mode ( 2.01 )! For “E2 Analog In” and if activated for sensor 2 “E3 Analog In”. In case of an interruption or short-circuit in the sensor conductor, or in case of measured values that lie outside of the device’s measurement range, a time-delayed fault indication takes place. With “Alarm Sensors” = “OFF” (factory setting). Indicated sensor disturbances are displayed as “Message” alternating to the actual value and stored in the menu of “Events”. Alarm sensors Alarm sensors L-BAL-E095-GB 1203 Index 004 Sensor 1 With “AlarmSensors” = “ON” areindicated sensor disturbances as “Alarm” alternating to the actual value and stored in the menu of “Events”. Indication via relays is possible ( IO Setup / function relay outputs). Part.-No. 38/68 Sensor 1 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.9.5 Programming Limit Limit IO Setup) an adjustable limitation of the modulation After allocation of a digital input ( can be activated via a digital input (“D1”, “D2”, ..). As long as no allocation has been carried out “IO Setup”. Display: | - - - - | “Limit value” = max. possible modulation (e.g. speed reduction during night operation by time switch). Setting range: “Limit” = “n-max” up to “n-min”. max. modulation, i. Factory setting: 100 % e. no limit. Setting depending on device tye in: % or rpm. nM L= 70% Min.= 0 % Max. = 100 % 100 % L = 70% Min. = 35 % Max. = 85 % 50 % Min. 10.05.2007 v_limit.vsd 0% 50 % 100 % D Limit (idealized principle diagram) nM Motor speed L Limit S Setpoint R Pband D Speed controller: setting signal P P-controller: control deviation 9.9.6 Minimum speed cut off This function is primarily significant for installation of the device as a pure P Controller in refrigeration and air-conditioning technology. For operation mode speed controller 1.01 without function! Min. speed cut off Msco = OFF (factory setting) If no “Min. speed” is adjusted, the fan stops with reaching the desired value. If “Min. speed” is adjusted (e.g. 20%), then no disconnection of the fan takes place. I.e., always a minimum ventilation is ensured (fan does not go under setting “Min. speed”). nM 100 % 50 % Msco. e.g. -2.0 K It takes place a disconnection from setting “Min. speed”to “0”, if the given difference is reached related to the desired value. At a plus value (+) before reaching the desired value At a minus value (-) after falling below the desired value. Min. 35 % Max. = 100 % -2.0 K Min. 20 °C 7K 27 °C 10.05.2007 v_min_luft_abschalt.vsd Minimum speed cut off (idealized principle diagram) nM Motor speed S Setpoint R Pband I Actual value L-BAL-E095-GB 1203 Index 004 Part.-No. 39/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.9.7 Programming Second Group Group 2 ON value nmin at Group2 Second group “indirectly controlled” (picture A) Analog output “AnalogOut 1” in IO Setup function |5 A | = group control is programmed. This output is employed as the default signal for a speed controller. If the default signal or the regulation deviation exceeds the group 2 switch-on point, group 1 is reduced to “n-min group 2”. Starting here, both groups run parallel at maximum power. Second group “100 % energized” (picture B) Relay output (K1 or K2) in IO Setup function |8K | = group control is programmed. A contactor is triggered via this relay contact, which directly switches the fans of the second group to mains voltage. If the default signal or the regulation deviation exceeds the “Group 2 ON value” switch-on point, the relay for the second group switches on and the speed of the first group is lowered to an adjustable minimum value. After that, the speed of the first group increases back up to maximum. Controller 0 .. 100 % Controller Master 0 .. 100 % Master Si/ Se Si/ Se ON / OFF Si 0-10 V Controller 0 .. 100 % 0 / 100 % Slave 10.05.2007 v_zweite_gruppe.vsd N Line Si Signal Se Sensor C Contactor 9.9.8 Reverse action of the control function Val>Set=n+ For the effect of the regulation there are two functions: • ON for “Val > Set = n+” increasing Fanlevel for increasing actual value over Setpoint. • OFF for “Val > Set = n+” increasing Fanlevel for decreasing actual value below Setpoint. For special applications an external switch over of the control function is possible ( IO Setup). Factory setting depending on selected mode Mode Controller function 1.01 non 2.01 ... ON 3.01 ... ON 4.01 ... OFF 5.01 ... OFF 6.01 ... OFF Example for temperature control (Idealized principle diagram) nM 100 % OFF ON nM Motor speed R Pband S Setpoint I Actual value OFF for Val > Set = n+ = heating function ON for Val > Set = n+ = cooling function L-BAL-E095-GB 1203 Index 004 Part.-No. 40/68 10.05.2007 v_umkehr_regelfunktion.vsd Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.9.9 Programming Controller configuration The “controller configuration” is automatically carried out during selection of the application related mode of operation (Base setup). The factory presets in accordance with the mode of operation are based on many years of experience, which is suitable for many applications. Under special circumstances, these can be individually adapted ( Menu group “setting”). Type of control The type of control determines the method with which the controlled value behaves in case of a difference between the target and current values. For this, the control technology has standard algorithms, which consist of a combination of three methods: Selection P, PID: • P control (Proportional component, proportion of the absolute deviation) • I control (Integral component, proportion of the sum of all deviations) • D control (Differential component, proportion of the last difference) With pure P controllers (controller type P), the following described settings do not have any function. If needed, the most suitable combination for the respective control system can be determined from these proportions. KP KI KD TI P-component = reaction time Setting range: 0 - 200 % smaller = more slowly bigger = faster I-component = accuracy, correction time Setting range: 0 - 200 % bigger = faster smaller = more slowly D-component More “D-component” causes more stability by a clean actual value signal with shorter correction times By a actual value signal with a superposition should be done to attitude without “Dcomponent” → 0 % Setting range: 0 - 200 % value smaller = less “D-component” value higher = more “D-component” Integration time = correction time Setting range: 0 - 200 % smaller = faster bigger = more slowly 9.9.10 Data on the total control deviation The total control deviation is comprised of the sum of the control deviations for performance quantities and work quantities combined and refers to the specified areas. In direct reference to the acquired input and controlled variables, the maximum deviation to the target value is < ± 5 %. By activating the menu-assisted adjustment, the total control deviation can be reduced to a value of < ± 1 %. For indirect reference of the acquired input value to the controlled variable, i.e., two physical variables still need to be converted, the deviation can be reduced to < ± 5 % through adjustment. In the case of an internal default value through the integrated or external terminal, the control deviation remains at < ±0.5%. 9.9.11 LED Mode For motor sizes “D” and “G” there is a status LED in the cover of the controller housing. |ON | Status LED in ECblue active i.e. operating conditions are indicated by flash code (factory setting). |OFF | Status LED not active, i.e. always OFF. LED Mode L-BAL-E095-GB 1203 Index 004 Part.-No. 41/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.10 Programming IO Setup IO Setup IO Setup 9.10.1 Analog-Output “A” The analog outputs 0 - 10 V can be allocated with various functions. Terminals “A” - “GND” = Analog Out (Imax 10 mA) A Function With the attitudes “A min” and “A max” the characteristic of the output voltage can be adapted. Setting range: “A min.” = 0 - 5 V, “A max.” = 10 - 5 V Factory setting: “A min.” = 0 V, “A max.” = 10 V A min. A max. With the attitudes “A Inverting” the output voltage can inverted. Factory setting: “A Inverting” = “OFF” A Inverting Function OFF Description without function 1A Constant voltage +10 V (factory setting) 2A Proportional the internal control of modulation with consideration “Min. speed” and “Max. speed” setting. • for enable “OFF” it goes back to 0 V • for motor fault the output signal remains for a slave controller (“Master-Slave” combination). 3A proportional input “E2” 4A proportional input “E3” 5A Group control ( 6A Control output 2 increasing modulation at actual value > Set = cooling (only mode 2.03 temperature controller with additional functions). 7A Control output 2 incresing modulation at actual value < Set (Heating) only mode 2.03 temperature controller with additional functions). 9A Output speed ratio: actual speed / rated speed (for 10 V actual speed = rated speed) L-BAL-E095-GB 1203 Index 004 Controller Setup - second group) Part.-No. 42/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Programming A1 Function | 3A | / | 4A | A1 Function “A min.” and “A max.” Analog Out 10 V 10 V A max: 10 – 5V 5V 5V A min: 0 – 5V Funktion Signal 50 100 0 -100 % 16.03.2007 v_a1_funktion_amin_amax.vsd 10 10 20 18 5,6 16 7,2 14 8,8 12 10,4 10 10 12 12 14 16 18 13,6 15,2 16,8 18,4 20 20 20 -27 -16.8 18,4 16,8 15,2 13,6 -6.6 3.6 13.8 12 24 10,4 8,8 7,2 5,6 34,2 44.4 54.6 64.8 +75 0 – 10 V 10 – 0 V 0 – 20 mA 20 – 0 mA 4 – 20 mA 20 – 4 mA TF.. (KTY) 16.03.2007 v_a1_funktion_3a_4a.vsd 9.10.2 9.10.2.1 Digital inputs “D1” / “D2” (E1) Menu overview The digital inputs Digital In 1 (D1) and Digital In 2 (D2) can be allocated with various functions. Activation via floating contacts (a low voltage of approx. 24 V DC is connected). D1 Function Inverting “D1” and “D2” possible D1 Inverting With networking the digital inputs can be replaced by control over bus. With mode of operation 4.03 pre-setting of “D1” and “D2” is |ON | . D1 Busmode Attention! Never apply line voltage to the digital input! Function Description OFF No function 1D Enable (remote control) “ON” / “OFF” 2D External error 3D “Limit” ON / OFF 4D Switch over “E1” / “E3” 5D Switch over “Setpoint Intern1” / “Setpoint Intern2” 6D Switch over “Intern” / “Extern” For mode speed controller 1.01 For modes as controller higher 2.01 5D Switch over “Setpoint1” / “Setpoint2” 6D Switch over “Intern” / “Extern” 7D Switch over “automatic control” / “Speed manual” 8D Switch over control function (e.g. “heating” / “cooling”) L-BAL-E095-GB 1203 Index 004 Part.-No. 43/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 10D 9.10.2.2 Programming “Reset” 11D Setting Max. Speed “ON” / “OFF” 13D Switch over direction of rotation “right” / “ left” 14D “Freeze function” = maintain momentary modulation value Enable ON/OFF function |1D | Remote ON/OFF (electronic disconnection) and Reset after a motor malfunction via floating contact. The power section is electronically disconnected. Operation of the device is still possible after pressing the “ESC” hotkey combination in switched-off condition. Signal- in and outputs remain active. • A programmed alarm relay (factory set “K1 function” = |2 K | ) does not report the switch-off. • A programmed operation indicator relay ( |1K | ) reports the switch-off. Display STOP for switch OFF • Controller “ON” for closed contact (factory setting). • Controller “OFF” with opened contact When inverting in reverse i.e. equipment “OFF” with closed contact. Digital IN 1 24V D1 Digital IN 1 24V D1 25.06.2007 v_1d_24v_freigabe.vsd ON OFF Attention! No disconnection (isolation) when turned off, in accordance with VBG4 §6)! 9.10.2.3 External fault Function |2D | Connecting an external alarm indication (via floating contact). The device continues to work unchanged during an external indication to the digital input; the alarm symbol appears in the display. This indication can be issued via the relay contacts (K1) ( IO Setup function K1). • Indication during closed contact (factory setting): “D1 Inverting” = “OFF ” • Indication during opened contact: “D1 Inverting” = “ON ” Alarm symbol for indication “External fault” Actual value L-BAL-E095-GB 1203 Index 004 Part.-No. 44/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.10.2.4 Programming Limit ON / OFF, Function |3D | The value for “Limit” adjusted in the Controller Setup, is activated over a digital input. Contact e.g. at ditgital input “Digital In 1” (depending on device type at terminals “D1” - “D1”or “D1” “24 V”). For “D1” Inverting“OFF”, limitation active at closed contact. ----- Controller 1 n = 0- 80 % 0 n = 0- 100 % 24V D1 D1 10.05.2007 v_3d_limit.vsd 0 1 9.10.2.5 Setting “Limit” (depending on device type in: %, Hz, rpm) Switch over Input signal “E2” / “E3”, Function |4D | Switch over between Input signal 1 (Analog In 1 terminal “E2”) and input signal 2 (Analog In 3 terminal “E3”). Contact at digital input e.g. “Digital In 1”= terminals “D1” - “24 V” Si 1 Si 2 Controller E2 Si 1 GND E3 n = 0- 100 % Si 2 GND 24V D1 17.09.2009 v_4d_umschaltung_e2_e3.vsd 0 1 Si 1 Si 2 Signal 1 Signal 2 For mode speed controller ( 1.01 ) Base setup for “E3 Analog In”: |1E | necessary. For modes controller (higher 2.01 ..) Base setup for “E3 Analog In”: |7E | necessary (as far as otherwise does not occupy). 9.10.2.6 Set 1/2 or Setpoint 1/2, Function |5D | Switch over between “Set Intern1” and “Set Intern2” (for speed controller 1.01 ) Contact e.g. at ditgital input “Digital In 1” (depending on device type at terminals “D1” - “D1”or “D1” “24 V”). • “D1 Inverting” = “OFF”: “Set Intern1” at ----- Controller n = 40 % n = 80 % • 24V D1 D1 ----- 11.05.2007 v_5d_vorgabe_intern_1_2.vsd 0 1 Setting “Set Intern1” (depending on device type in: %, Hz, rpm) Setting “Set Intern2” (depending on device type in: %, Hz, rpm) L-BAL-E095-GB 1203 Index 004 Part.-No. 45/68 opened contact / “Set Intern2” at closed contact. “D1 Inverting” = “ON”: “Set Intern1” at closed contact / “Set Intern2” at opened contact. Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Programming Operation with “Set Intern2” is signalized by the moon symbol for reduced operation. “Set extern1” under “settings” must be programmed to “OFF”. Frequency Switch over between “Setpoint1” and “Setpoint2” (for modes as controller higher 2.01 ) Contact e.g. at ditgital input “Digital In 1” (depending on device type at terminals “D1” - “D1”or “D1” “24 V”). • “D1 Inverting” = “OFF”: “Setpoint1” = ----- Controller n = 0 – 100 % • 24V D1 D1 ----- Sensor 18 °C at opened contact / “Setpoint2” = 25 °C at closed contact. “D1 Inverting” = “ON”: “Setpoint1” = 18 °C at closed contact / “Setpoint2” = 25 °C at opened contact. 11.05.2007 v_5d_sollwert_1_2.vsd 0 1 Setting “Setpoint1” Setting “Setpoint2” Operation with “Setpoint2” is signalized by the moon symbol for reduced operation. E1 Actual 9.10.2.7 Intern / Extern Function |6D | Switch over between Set Intern and Set Extern (for mode speed controller 1.01 ). “Set extern1” under settings must be programmed to “OFF”. Contact e.g. at ditgital input “Digital In 1” (depending on device type at terminals “D1” - “D1”or “D1” “24 V”). • “D1 Inverting” = “OFF”: “Set Intern1” at E2 Si 40 % Controller n = 40 % n = 80 % • 24V D1 D1 ----- opened contact / “Setting Extern” at closed contact. “D1 Inverting” = “ON”: “Set Intern1” at closed contact / “Set Extern” at opened contact. 16.11.2009 v_6d_vorgabe_intern_extern_e2.vsd 0 1 Si Signal 1 Setting “Set Intern1” (depending on device type in: %, Hz, rpm) “Setpoint1” / “external Setpoint” (modes 2.01 ) Under Base setup “E3 function” programmed to function |1E | for “external setpoint” . Contact at digital input e. g. “Digital In 1” = “D1” - “24 V” • “D1 Inverting” = “ON”: Setting at the unit ----- ES Controller n = 0 – 100 % • E3 24 V D1 Se 16.09.2009 v_6d_sollwert1_externer_sollwert_e3.vsd 0 1 1 Setting “Setpoint1” ES External Setpoint e.g. 5 V Se Sensor L-BAL-E095-GB 1203 Index 004 23.8°C Part.-No. 46/68 at opened contact / Signal Extern at closed contact “D1 Inverting” = “OFF”: Setting at the unit at closed contact / Signal Extern at opened contact Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.10.2.8 Programming Automatic control / speed manual, Function |7D | (mode 2.01 ) Switch over between automatic control to set target value (depending on the activation: “Setpoint1”, “Setpoint2”) and the default for “manual operation” set at the device. If for Analog In 2 “E3 function” is programmed to |2E | switch over between “Setpoint1” or “Setpoint2” and external manual operation. With activated manual mode the display constantly changes between “actual value” and value for “manual mode”. Contact at digital input e.g. “Digital In 1” • “D1 Inverting” = “OFF” Automatic • ----- ----- ----- Controller 1 n = 0 -100 % ES control at opened contact / manual operation at closed contact. “D1 Inverting” = “ON”: Automatic control at closed contact / manual operation at opened contact. n = 80 % E3 24 V D1 E2 Se 16.09.2009 v_7d_regelung_hand_e2_e3.vsd 0 1 1 Setting “Setpoint1” 2 Setting “Setpoint2” 3 Setting “Speed manual” (depending on device type in: %, Hz, rpm) EH Signal for Manual mode extern, E3 Function = |2E | Se Sensor 9.10.2.9 Reverse action of control function ( 2.01 ), Function |8D | Switchover between: Increasing modulation during increasing actual-value and increasing modulation during sinking actual-value. The factory presets for the “Control function” are dependent on the selected mode of operation ( Controller Setup - reverse operation of the control function). When switching over via a digital input, the device works with the opposite function than the one set there! Settings in Controller Setup Val>Set=n+ 9.10.2.10 Reset, Function |10D | Complete re-start of the device. • Contact at digital input e.g. “Digital In 1” L-BAL-E095-GB 1203 Index 004 Part.-No. 47/68 For “D1 Inverting” = “OFF” both terminals “D1”- “24 V” in normal operation interrupted. Reset after fault by short close.(For “Inverting” = “ON” reverse function). Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.10.2.11 Programming Setting Max. Speed ON / OFF function |11D | The value for “Max Speed” adjusted in menu “Settings”, is activated over a digital input. I.e. the unit works independently of the controller function firm with this value. Contact e.g. at ditgital input “Digital In 1” (depending on device type at terminals “D1” - “D1”or “D1” “24 V”). • “D1 Inverting” = “OFF”: “Max. Speed” active at closed contact • “D1 Inverting” = “ON”: “Max. Speed” ----- Controller active at opened contact = 80 % = 0 .. 100 % 24V D1 D1 15.05.2009 v_11d_max_drehzahl.vsd 0 1 9.10.2.12 Setting “Max. Speed” (depending on device type in: %, Hz, rpm) Direction of rotation, Function |13D | Switch over “clockwise” rotation and “counterclockwise” rotation. When switching over via a digital input, the device works with the opposite function than the one set in motorsetup. Information If the rotary direction is reversed with an available modulation, it is initially reduced to “0” (disconnected) and subsequently increased back to the default value. Contact e.g. by digital input “Digital In 1” for factory setting “ clockwise rotation.” • “D1 Invertierung” = “OFF”: “Clockwise” at opened contact / “Counterclockwise” at closed contact. • “D1 Invertierung” = “ON ”: “Counterclockwise” at opened contact / “Clockwise” at closed contact. 9.10.2.13 “Freeze function” = maintain momentary modulation value, Function |14D | The device continues to work so long independently of the controller function with the momentary value of the modulation and / or speed as activated over the digital input. Message indicated alternating with the active value “Freeze Function” Freeze Contact at digital input e.g. “Digital In 1” “D1 Inverting” = “OFF”: “Freeze function” at closed contact activ “D1 Inverting” = “ON”: “Freeze function” at opened contact activ L-BAL-E095-GB 1203 Index 004 Part.-No. 48/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.10.3 9.10.3.1 Programming Configuration of analog inputs “E1”and “E3” Signal adaption E2 and E3 If required, an adaptation of the specification signal / speed characteristic curve is possible Information These settings are mostly practical for the operating mode 1.01 with rotational speed specification over an external signal. In operating modes (as of 2.01) this setting is not suited for influencing the regulation process. E2 Mode E2 min. E2 max. E2 Mode E2 min. E2 max. L-BAL-E095-GB 1203 Index 004 E2 Mode |0 | = E2 min. / E2 max. without function (factory setting) |1 | = Offset / turn |2 | = signal range E2 min. Setting range: 0 - 100 % Factory setting: 0 % E2 max. Setting range: 0 - 100 % Factory setting: 100 % E3 Mode |0 | = E2 min. / E2 max. without function (factory setting) |1 | = Offset / turn |2 | = signal range E3 min. Setting range: 0 - 100 % Factory setting: 0 % E3 max. Setting range: 0 - 100 % Factory setting: 100 % Part.-No. 49/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Programming Example for Mode “1.01” with speed setting signal 0 - 10 V Modus 1 Example: “E2 min.” = 20 % The controller begins only at approx. 20% higher signal with minimal speed. Modus 1 n [%] 100 80 60 E2 min. = 0 %, E2 max. = 100 % E2 min. = 0 %, E2 max. = 80 % E2 min. = 25 %, E2 max. = 100 % E2 min. = 20 %, E2 max. = 80 % Example: “E2 max.” = 80 % Speed rises linear to 100% speed with 80% setting signal. 40 20 Si E 10 0 – 10 V 16.11.2009 v_e2_modus_1_prz.vsd Modus 2 Example: “E2 min.” = 30 % Only with approx. 30 % setting signal the controller begins with approx. 30% speed. Modus 2 n [%] 100 80 60 E2 min. = 0 %, E2 max. = 100 % E2 min. = 0 %, E2 max. = 80 % E2 min. = 40 %, E2 max. = 100 % E2 min. = 30 %, E2 max. = 90 % Example: “E2 max.” = 80 % Over 80 % setting signal the speed is switched to 100 %. 40 20 Si E 10 0 – 10 V 16.11.2009 v_e2_modus_2_prz.vsd n = speed of motor, Si E = setting signal input Idealized principle diagrams for setting: “Min. Speed” = 0 % and “Max. Speed” = 100 % 9.10.3.2 Inverting analog inputs “E2” / “E3” After programming the signal or sensor type, an inversion of the inputs can be carried out. E2 Inverting Factory setting for Inverting inputs = “OFF” (if input activated) (signal: 0 - 10 V, 0 - 20 mA, 4 - 20 mA). For activation using inverted default signals or sensors with inverted output signals proportional to the measurement range, switch inverting to “ON” (Signal: 10 - 0 V, 20 - 0 mA, 20 - 4 mA). E3 Inverting L-BAL-E095-GB 1203 Index 004 Part.-No. 50/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Programming Example: mode 1.01 speed controller, setting by external signal n Motor 100 % Min. 0 % Max. = 100 % Min. 35 % Max. = 85 % 50 % Min. Signal 10 20 18 5,6 16 7,2 14 8,8 12 10,4 10 10 12 12 14 16 18 13,6 15,2 16,8 18,4 20 20 20 18,4 16,8 15,2 13,6 12 10,4 8,8 7,2 5,6 10 0 – 10 V 10 – 0 V 0 – 20 mA 20 – 0 mA 4 – 20 mA 20 – 4 mA Invertierung OFF Invertierung ON 15.03.2007 v_invertierung_anlaog_eingaenge.vsd nM Motor speed Si Signal OFF Inverting = OFF ON Inverting = ON 9.10.4 Function and inverting for relay outputs “K1” Various functions can be allocated to the relay outputs “K1”. This is preset at the factory for fault indication. K1 Function K1 Inverting Function OFF The relay inversion “K1” is set at the factory to “OFF” (when a function is programming). Switch to “ON” for inversion (switch-time response depends on the allocated function). Fundamentally, the relay can only become operative if the electronic’s voltage supply is functioning. At least 2 current phases must be present! Description No function Relays remain always de-energized 1K Operating indication. Operation without fault, reports enable “OFF” 2K Fault indication (factory setting for “K1”, non inverting). Energized for operation without fault, for enable “OFF” not energized. De-energized at line, motor and controller fault, Sensor fault dependent on programming, external fault at digital input. 3K External fault separate with message at digital input (factory setting if terminals bridged) 4K Limit modulation Over or falling below limits for modulation 5K Limit “E2” When over or falling below limits for input signal “E2” 6K Limit “E3” When over or falling below limits for input signal “E3” 7K For modes as controller higher 2.01 Setpoint Offset Deviation between actual value and setpoint to high 8K Switching on second group For modes as temperature controller with additional functions 2.03 L-BAL-E095-GB 1203 Index 004 Part.-No. 51/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9K Heating function Switch ON point: temperature = Setpoint +/- Offset Switch OFF point: Temperature around hysteresis over switch ON point 10K Cooling function Switch ON point: temperature = Setpoint +/- Offset Switch OFF point: Temperature around hysteresis below switch ON point Programming K1 1 = energized, terminals 11 - 14 bridged 0 = de-energized 11 - 14 not bridged 11 14 17.09.2009 v_relais_k1_11_14.vsd K1 Function Status Controller K1 1 = energized 0 = de-energized Inverting 9.10.5 OFF ON 1K Operation without fault, line supply okay 2K Fault with indication by relay 3K Ext. Fault at digital input for external fault 4K Over or falling below limits for modulation 5K over or falling below limits for input signal “E2” 6K over or falling below limits for input signal “E3” 7K setpoint deviation to high Networking via MODBUS It is possible to network several devices with each other. The device uses the MODBUS-RTU as the protocol for the RS-485 interface. The device address (Device-ID) is factory set to the highest available MODBUS address: 247 This address is reserved for operation with an external terminal model AXG.. and should not be occupied with anything else. Bus Address Bus Address The addresses of the individual units must be continuously numbered beginning with “1”. No address may be allocated twice. MODBUS address adjustable from 1-247. Address 247 = preprogrammed for an external terminal. Addressing Switch addressing to “ON” before setting “address”. Addressing Reading and writing parameters The device supports reading and writing processes for MODBUS Holding Registers. The start address is 0; the number of registers depends on the device. If the allowable start address or number is exceeded, the device answers with an exception code. The description of the register is device dependent and can be requested from service for the device/version concerned. 9.11 Limits Menu group Limits Limits L-BAL-E095-GB 1203 Index 004 Part.-No. 52/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.11.1 Programming Limit indication depending on modulation Following functions can be allocated to the limit indication Level. Function OFF without function 1L Indication with the centralized fault of a programmed relay (IO allocation Function |2K | ). Warning symbol in display, “AL” code in events memory. 2L Is merely displayed in the events menu as message “msg”. In the IO setup, a separate relay can be allocated independent of these settings. If the modulation exceeds the set “Level max” value, this is reported until the set value “Level min” has been undercut. The indication is delayed by the time set in “Display delay”. Level min. Level max. Time delay exceeding “Level max.” up to indication by relay and alarm symbol. Setting range: 0 - 120 sec. Factory setting: 2 sec. Level Delay Example indication by relay “K1”: Inverting IO Setup: K1 Function = 4K IO Setup: K1 Inverting = OFF not inverted IO Setup: K1 Function = 4K IO Setup: K1 Inverting = OFF min max 100 % min 100 % max max min 100 % max 11.05.2007 v_grenzwert_ausst_k1_ni.vsd Modulation min 100 % 11.05.2007 v_grenzwert_ausst_k1_i.vsd Modulation If “Level min.” is higher than “Level max.”, the “Level max.” switching point is without hysteresi. 9.11.2 Limit indication depending on setting or sensor signal Following functions can be allocated to the limit indication Lmt E2 Function OFF without function 1L Indication with the centralized fault of a programmed relay (IO allocation Function |2K | ). Warning symbol in display, “AL” code in events memory. 2L Is merely displayed in the events menu as message “msg”. In the IO setup, a separate relay can be allocated independent of these settings. L-BAL-E095-GB 1203 Index 004 Part.-No. 53/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Lmt E2 min. Lmt E2 max Programming Both values for E2 (“E2 min” and “E2 max”) can be set independent of each other and act on a relay together if correspondingly programmed. If a function is activated or if a relay is allocated, both settings (“min” and “max”) are initially at “OFF”. Work can be carried out with one as well as with both limit indicators. The same setting applies to “E3 Min.” and “E3 Max.”, described below for “E2”. Undercutting the signal (“E2 min”). If the signal undercuts the set value “E2 min”, this is reported until the set value (plus adjustable hysteresis) has been exceeded once again. Exceeding the signal (“E2 max”). If the signal exceeds the set value “E2 max”, this is reported until the set value (minus hysteresis) has been undercut once again. E2 Hysteresis Hysteresis adjustment in the unit of measure of the programmed input signal. Lmt E2 Hyst. Lmt E2 Del. E2 Delay Time delay exceeding “Level max.” up to indication by relay and alarm symbol. Setting range: 0 - 120 sec. Factory setting: 2 sec. Information Always adjust the value for the maximum input signal higher than the value for the minimum input signal! E2 Max. > E2 Min. Example for a limit indication of default signal or sensor signal to “Analog In 1” Analog IN 50 % 100 % 11.05.2007 v_grenzwert_signal_k1_1.vsd Analog IN 50 % 100 % Analog IN 50 % 100 % Settings: - E2 Min.: 20 % - E2 Max.: OFF - switching hysteresis 5 % (from 100 %) 11.05.2007 v_grenzwert_signal_k1_2.vsd Settings: - E2 Max.: 80 % - E2 Min.: OFF - switching hysteresis 5 % (from 100 %) Settings: - E2 Min.: 20 % - E2 Max.: 80 % - switching hysteresis 5 % (from 100 %) 11.05.2007 v_grenzwert_signal_k1_3.vsd Terminal “E2” and “GND” alarm via relay “K1” (non-inverted) IO Setup → K1 function: |5 K | = limit indicators L-BAL-E095-GB 1203 Index 004 Part.-No. 54/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.11.3 Programming Limit indication depending on (offset) to Setpoint In operating modes as a controller (via 2.01 ), two limit indicators can be carried out based on the set target value (Setpoint) and measured actual value (on E2). Following functions can be allocated to the limit indication Offset Function OFF without function 1L Indication with the centralized fault of a programmed relay (IO allocation function |2K | ) warning symbol in display, “AL” code in events memory. 2L Is merely displayed in the events menu as message “msg”. In the IO setup, a separate relay can be allocated independent of these settings. Offset 1, Offset 2 Both values for Offset 1 and Offset 2 can be set independent of each other and act on a relay together if correspondingly programmed. If a function is activated or if a relay is allocated both settings (Offset 1 and Offset 2) are initially at “OFF”. Work can be carried out with one as well as with both limit indicators. Offset 1 “Offset 1” for alarm in case of an exceeding of the max. deviation between actual and target. Switch ON point: actual value = Setpoint +/- offset Swtich OFF point: Actual value by hysteresis under the switch-on point Offset 2 “Offset 2” for alarm in case of an undercutting of the max. deviation between actual and target Switch ON point: actual value = Setpoint +/- offset Swtich OFF point: Actual value by hysteresis over the switch-on point Offset Hysteresis Hysteresis switch-on point: In temperature regulation + / - 10 K, otherwise sensors 10 % of measurement range Offset Hyst. Offset Delay Time delay until indication through relay and alarm symbol. Setting range: 0 - 120 sec. Factory setting: 2 sec. Offset Del. Example for temperature regulation; for other modes of operation settings in corresponding sensor unit. Offset 2 for alarm during undercutting OFF = 20°C - 2 K = 18 °C 11 13 15 17 19 21 23 25 27 [min] ON ON ON Example: Setpoint 15.0 °C, Offset +5.0 K, Hysteresis 2.0 K L-BAL-E095-GB 1203 Index 004 29 [°C] 30 28 26 24 22 20 18 16 14 12 10 OFF = 15°C + 2 K = 17 °C 16.03.2007 v_relais_kuehlen_10k_pos_offset.vsd [°C] ON = 15°C + 5 K = 20 °C ON = 20°C - 5K = 15 °C 30 28 26 24 22 20 18 16 14 12 10 11 ON 13 15 17 [min] 19 21 23 25 27 ON Example: Setpoint 15.0° C, Offset -5.0 K, Hysteresis 2.0 K Part.-No. 55/68 29 16.03.2007 v_relais_heizen_9k_neg_offset.vsd Offset 1 for alarm during exceeding Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.12 Programming Motor Setup Menu group Motorsetup Motor Setup 9.12.1 Setting for Rampup time and Rampdown time By separate menus for Rampup time and Rampdown time an adjustment is possible to individual system conditions. This function is switched behind the actual controller function. Rampup time Rampdown time Rampup time Time setting in which the automatic controller output from 0 % to 100 % rises. Setting range: 2...250 sec. Factory setting depending on motor Rampdown time Time setting in which the automatic controller output from 100 % to 0 % reduces. Setting range: 2...250 sec. Factory setting depending on motor 0 .. 100 % 09.05.2007 v_hochlaufzeit_ruecklaufzeit.vsd external Signal Setting Rampup time Rampdown time L-BAL-E095-GB 1203 Index 004 Part.-No. 56/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 9.12.2 Programming Suppression of speeds Suppression of up to three speed ranges. Under certain circumstances, it is possible to prevent disturbing noises that can arise at certain speeds due to resonances. Example for suppression of 2 ranges (Idealized principle diagram) 100 % 50 % 35 % max Setting depending on device type in: %, Hz, rpm 15 % min 09.05.2007 v_ausblendung_prz.vsd 0% 100 % D 50 % A Modulation S Setpoint R Pband D Speed controller: setting signal P P-controller: control deviation → Factory setting no suppression active = “OFF” → Suppression1 Suppression1 → Setting for “Range1 min.” → Range1 min. Range1 min. → Setting for “Range1 max.” → Range1 max. Range1 max. → Identical procedures for Suppression2 and Suppression3, as far as desired Suppression2 L-BAL-E095-GB 1203 Index 004 Part.-No. 57/68 → etc. Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 10 10.1 Menu tables Menu tables Menues of operating modes Mode 1.01 2.01 2.03 2.04 2.02 2.05 Parameter PIN input 3.03 3.04 4.01 4.02 4.03 5.01 5.02 6.01 ----- ----- ----- ----- 3.01 3.02 Factory setting ----- ----- ----- Start ----- ----- Language GB GB GB GB GB GB GB GB GB Reset OFF OFF OFF OFF OFF OFF OFF OFF OFF Mode 1.01 2.01 2.03 2.04 2.02 2.05 3.01 3.02 3.03 3.04 4.01 4.02 4.03 5.01 5.02 6.01 ECblue Premium 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 10.01 10.01 10.01 10.01 10.01 10.01 10.01 10.01 10.01 Basic Version SN: 1727393- 1727393- 1727393- 1727393- 1727393- 1727393- 1727393- 1727393- 17273936FF33 6FF33 6FF33 6FF33 6FF33 6FF33 6FF33 6FF33 6FF33 Info Actual value E2E3 -2.4 °C Control value (only 2.04, 3.03, 3.04) 30.0 °C E2 Actual 30.0 °C E3 Actual (only 2.04, 2.05, 3.03, 3.04, 4.02, 4.03, 5.02) 30.0 °C Setpoint1 20.0 °C 12.0 bar 22.6 °C 30.0 °C 30.0 °C 10.0 bar 9.5 °C 30.0 °C 5.0 °C 0.0 °C 12.0 bar 35.0°C 10.0 bar 9.5 °C 88.7 Pa 712 m3h 10.0 bar 9.5 °C 21.0 °C 21.0 °C 12.0 bar 35.0°C 100 Pa 530 m3h 100 Pa 530 m3h Setpoint control (only 4.02, 4.03, 5.02) Speed 0.45 m/s 0.50 m/s 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm Motor current 0.0 A 0.0 A 0.0 A 0.0 A 0.0 A 0.0 A 0.0 A 0.0 A 0.0 A Set external1 0 rpm OFF OFF OFF OFF OFF OFF OFF OFF Msco Setting Set Intern1 200 rpm Set Intern2 - - - - -- Setpoint1 20.0 °C 5.0 °C 0.0 °C 12.0 bar 35.0°C 12.0 bar 35.0°C 100 Pa 530 m3h 0.50 m/s Setpoint2 ----- ----- ----- ----- ----- ----- ----- ----- Pband 5.0 K 20.0 K 5.0 K 5.0 bar 7.0 °C 5.0 bar 7.0 °C 100 Pa 530 m3h 0.50 m/s 0 rpm 0 rpm 0 rpm 0% 0% 0 rpm 0 rpm 0 rpm Min. Speed * Max. Speed * Set external1 Manual mode Speed man. 0 rpm 1800 rpm 1800 rpm 1800 rpm 1800 rpm 1800 rpm 1800 rpm 1800 rpm 1800 rpm 1800 rpm ON OFF OFF OFF OFF OFF OFF OFF OFF 200 rpm 200 rpm 200 rpm 200 rpm 200 rpm 200 rpm 200 rpm 200 rpm L-BAL-E095-GB 1203 Index 004 Part.-No. 58/68 User Setting Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Mode 4.01 4.02 4.03 5.01 5.02 T-Band SA 4.02 + 4.03 = 30.0 K 5.02 = 30.0 K T-Start SA 4.02 + 4.03 = 15.0 °C 5.02 = 15.0 °C P-Min SA 4.02 + 5.02 = 4.03 = 70.0 m3h 70.0 Pa 1.01 2.01 2.03 2.04 Menu tables 2.02 3.01 3.02 2.05 Parameter 3.03 3.04 6.01 Factory setting Offset AnalogOut 2.03 = 0.0 K Pband AnalogOut 2.03 = 2.0 K Min. AnalogOut 2.03 = 0% Max. AnalogOut 2.03 = 100 % OffsetDigitalOut 2.03 = -1.0 K Hyst.DigitalOut 2.03 = 1.0 K Alarm Minimum 2.03 = 0.0 °C Alarm Maximum 2.03 = 40.0 °C Events Base setup Mode E2 Analog In 1.01 0 - 10 V 2.01 2.03 2.04 KTY 2.02 KTY 3.01 3.02 2.05 KTY E2 Refrigerant (only 3.02 and 3.04) 3.03 3.04 0-30 MBG 0-30 MBG R503 R503 ----- ----- 4.01 4.02 4.03 5.01 5.02 6.01 DSG200 DSG200 0-1 MAL E2 K-Factor 75 E2 Min. ----- ----- ----- ----- ----- ----- E2 Max. ----- ----- ----- ----- ----- ----- ----- ----- E2 Decimals ----- ----- ----- ----- ----- ----- ----- ----- E2 Unit ----- ----- ----- ----- ----- ----- ----- ----- 0.0 bar 0.0 K 0.0 Pa 0.0 Pa 0.0 m/s E2 Offset E3 Function E3 Analog In E3 Refrigerant (only 3.04) OFF ----- 0.0 K 0.0 K 0.0 K 0.0 bar 0.0 K OFF 2.04 = 4E OFF 5E OFF 4E 4.02 + 4.03 = 6E 5.02 = 6E OFF ----- 0-30 MBG 4.02 = TF 4.03 = Bus 5.02 = TF OFF ----- ----- R503 E3 K-Factor L-BAL-E095-GB 1203 Index 004 75 Part.-No. 59/68 User Setting Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Mode 1.01 2.01 2.03 2.04 2.02 3.01 3.02 2.05 Parameter Menu tables 3.03 3.04 4.01 4.02 4.03 5.01 5.02 6.01 Factory setting E3 Min. ----- ----- ----- 4.03 = 35.0 °C ----- ----- E3 Max. ----- ----- ----- 4.03 = 65.0 °C ----- ----- E3 Decimals ----- ----- ----- ----- ----- ----- E3 Unit ----- ----- ----- 4.03 = °C ----- ----- 0.0 bar 0.0 K 4.02 + 4.03 = 0.0 K 5.02 = 0.0 K ----- E3 Offset ----- ----- PIN Protection OFF OFF OFF Controller Setup OFF OFF OFF OFF OFF OFF Set protection OFF OFF OFF OFF OFF OFF OFF OFF OFF Save User Setup OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ----- ----- ----- ----- ----- ----- ----- ----- OFF OFF OFF OFF OFF OFF OFF OFF Alarm sensors Limit ----- Min. speed cut off OFF Group 2 ON value ----- ----- ----- ----- ----- ----- ----- ----- ----- nmin at Group2 ----- ----- ----- ----- ----- ----- ----- ----- ----- ON ON ON ON ON OFF OFF OFF Pid Pid Pid 50 % 50 % 50 % 50 % 50 % 50 % 50 % 50 % Val > Set=n+ Type of control KP KI 50 % 50 % 50 % 50 % 50 % 50 % 50 % 50 % KD 50 % 50 % 50 % 50 % 50 % 50 % 50 % 50 % TI 0% 0% 0% 0% 0% 0% 0% 0% ON ON ON ON ON ON ON ON ON 1A 1A (2.03 = 6A) 1A 1A 1A 1A LED Mode IO Setup A Function 1A 1A 1A A min. 0.0 V 0.0 V 0.0 V 0.0 V 0.0 V 0.0 V 0.0 V 0.0 V 0.0 V A max. 10.0 V 10.0 V 10.0 V 10.0 V 10.0 V 10.0 V 10.0 V 10.0 V 10.0 V OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF A Inverting D1 Function OFF OFF OFF OFF OFF OFF OFF 4.03 = 1D D1 Inverting ----- ----- ----- ----- ----- ----- ----4.03 = OFF ----- ----- D1 Busmode ----- ----- ----- ----- ----- ----- ----4.03 = ON ----- ----- D2 Function OFF OFF OFF OFF OFF OFF OFF 4.03 = 5D OFF OFF D2 Inverting ----- ----- ----- ----- ----- ----- ----4.03 = OFF ----- ----- D2 Busmode ----- ----- ----- ----- ----- ----- ----4.03 = ON ----- ----- L-BAL-E095-GB 1203 Index 004 Part.-No. 60/68 User Setting Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Mode 1.01 2.01 2.03 2.04 2.02 2.05 Parameter E2 Mode 3.01 3.02 3.03 3.04 Menu tables 4.01 4.02 4.03 5.01 5.02 6.01 Factory setting E2 min. 0% 0% 0% 0% 0% 0% 0% 0% 0% E2 max. 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % OFF OFF OFF OFF OFF OFF OFF OFF OFF E2 Inverting E3 Mode E3 min. 0% 0% 0% 0% 0% 0% 0% 0% 0% E3 max. 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % E3 Inverting ----- ----- ----- ----- ----- ----- ----- ----- ----- K1 Function 1K 1K (2.03 = 2K) 1K 1K 1K 1K 1K 1K 1K K1 Inverting OFF OFF OFF OFF OFF OFF OFF OFF OFF Bus Address 247 247 247 247 247 247 247 247 247 Addressing OFF OFF OFF OFF OFF OFF OFF OFF OFF Level Function OFF OFF OFF OFF Limits OFF OFF OFF OFF OFF ----- ----- ----- ----- ----- ----- ----- ----- ----- Level min. Level max. ----- ----- ----- ----- ----- ----- ----- ----- ----- Level Delay ----- ----- ----- ----- ----- ----- ----- ----- ----- OFF OFF (2.03 = 1L) OFF OFF OFF OFF OFF OFF OFF Lmt E2 min. ----- ----2.03 = 0.0 °C ----- ----- ----- ----- ----- ----- ----- Lmt E2 max. ----- ----2.03 = 40.0 °C ----- ----- ------ ----- ----- ----- ----- Lmt E2 Hyst. ----- ----2.03 = 1.0 K ----- ----- ----- ----- ----- ----- ----- Lmt E2 Del. ----- ----2.03 = 2 sec. ----- ----- ----- ----- ----- ----- ----- Lmt E3 Function ----- ----- ----- ----- ----- ----- ----- ----- ----- Lmt E3 min. ----- ----- ----- ----- ----- ----- ----- ----- ----- Lmt E3 max. ----- ----- ----- ----- ----- ----- ----- ----- ----- GW E3 Hysteresis ----- ----- ----- ----- ----- ----- ----- ----- ----- Lmt E3 Del. ----- ----- ----- ----- ----- ----- ----- ----- ----- OFF OFF OFF OFF OFF OFF OFF OFF Offset 1 ----- ----- ----- ----- ----- ----- ----- ----- Offset 2 ----- ----- ----- ----- ----- ----- ----- ----- Lmt E2 Function Offset Function Offset Hyst. ----- ----- ----- ----- ----- ----- ----- ----- Offset Del. ----- ----- ----- ----- ----- ----- ----- ----- Rampup time* 10 sec 10 sec 10 sec Motor Setup 10 sec 10 sec 10 sec 10 sec 10 sec 10 sec Rampdown time* 2 sec 2 sec 2 sec 2 sec 2 sec 2 sec 2 sec 2 sec 2 sec Suppression1 * OFF OFF OFF OFF OFF OFF OFF OFF OFF Range1 min. * ----- ----- ----- ----- ----- ----- ----- ----- ----- Range1 max. * ----- ----- ----- ----- ----- ----- ----- ----- ----- L-BAL-E095-GB 1203 Index 004 Part.-No. 61/68 User Setting Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Mode 1.01 2.01 2.03 2.04 2.02 3.01 3.02 2.05 Parameter 3.03 3.04 Menu tables 4.01 4.02 4.03 5.01 5.02 6.01 Factory setting Suppression2 * OFF OFF OFF OFF OFF OFF OFF OFF OFF Range2 min. * ----- ----- ----- ----- ----- ----- ----- ----- ----- Range2 max. * ----- ----- ----- ----- ----- ----- ----- ----- ----- Suppression3 * OFF OFF OFF OFF OFF OFF OFF OFF OFF Range3 min. * ----- ----- ----- ----- ----- ----- ----- ----- ----- Range3 max. * ----- ----- ----- ----- ----- ----- ----- ----- ----- Diagnostic 000056:- 000056:- 000056:- 000056:- 000056:- 000056:- 000056:- 000056:- 000056:46:13 46:13 46:13 46:13 46:13 46:13 46:13 46:13 46:13 OTC 000056:- 000056:- 000056:- 000056:- 000056:- 000056:- 000056:- 000056:- 000056:46:13 46:13 46:13 46:13 46:13 46:13 46:13 46:13 46:13 OTM DC-Voltage 415 V 415 V 415 V 415 V 415 V 415 V 415 V 415 V 415 V Line voltage 240 V 240 V 240 V 240 V 240 V 240 V 240 V 240 V 240 V Heatsink 28.8 °C 28.8 °C 28.8 °C 28.8 °C 28.8 °C 28.8 °C 28.8 °C 28.8 °C 28.8 °C Capacitor 29.5 29.5 29.5 29.5 29.5 29.5 29.5 29.5 29.5 E2-KTY 20.0 °C 20.0 °C 20.0 °C 20.0 °C 20.0 °C 20.0 °C 20.0 °C 20.0 °C 20.0 °C E2-Current 9.0 mA 9.0 mA 9.0 mA 9.0 mA 9.0 mA 9.0 mA 9.0 mA 9.0 mA 9.0 mA E2-Voltage 4.0 V 4.0 V 4.0 V 4.0 V 4.0 V 4.0 V 4.0 V 4.0 V 4.0 V E3-KTY 20.0 °C 20.0 °C 20.0 °C 20.0 °C 20.0 °C 20.0 °C 20.0 °C 20.0 °C 20.0 °C E3-Current 9.0 mA 9.0 mA 9.0 mA 9.0 mA 9.0 mA 9.0 mA 9.0 mA 9.0 mA 9.0 mA E3-Voltage 4.0 V 4.0 V 4.0 V 4.0 V 4.0 V 4.0 V 4.0 V 4.0 V 4.0 V D1 OFF OFF OFF OFF OFF OFF OFF OFF OFF D2 OFF OFF OFF OFF OFF OFF OFF OFF OFF K1 OFF OFF OFF OFF OFF OFF OFF OFF OFF * Factory setting depending on motor, changed settings are not put back on activation of factory setting! 10.2 Possible allocation of the IOs, PINs Analog output A Function OFF Description Function A without function 1A Constant voltage +10 V 2A proportional level control 3A proportional input E2 4A proportional input E3 5A Group control 6A only 2.03 Cooling function 7A only 2.03 Heating function 9A proportionally to speed L-BAL-E095-GB 1203 Index 004 Part.-No. 62/68 User Setting Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Digital inputs D1 + D2 Function OFF Description Function D1 + D2 No function 1D Enable (remote control) “ON” / “OFF” 2D External error 3D “Limit” ON / OFF 4D Switch over “E1” / “E3” For mode speed controller 1.01 5D Switch over “Setpoint Intern1” / “Setpoint Intern2” 6D Switch over “Intern” / “Extern” 5D Switch over “Setpoint1” / “Setpoint2” For modes as controller from 2.01 6D Switch over “Intern” / “Extern” 7D Switch over “automatic control” / “Speed manual” 8D Switch over control function (e.g. “heating” / “cooling”) 10D “Reset” 11D Setting Max. Speed “ON” / “OFF” 13D Switch over direction of rotation “right” / “ left” 14D “Freeze function” = maintain momentary modulation value Analog input E2 / E3 (IO Setup) Mode Description E2 Modus E2 min. / E2 max. without function (factory setting) Offset / turn Signal range Analog input E3 (Base setup) Function OFF Description Function E3 No function 1E external Setpoint 2E external Manual mode (from 2.01 ) 3E Sensor average to E2 (from 2.01 ) 4E Sensor comparison to E2 5E Sensor difference to E2 (from 2.01 ) 6E Sensor for Setpoint (from 2.01 ) 7E Measurement value (from 2.01 ) L-BAL-E095-GB 1203 Index 004 Part.-No. 63/68 Menu tables Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Menu tables Digital output K1 Function Description Function K1 (not inverted) OFF No function Relay remains always, i.e. de-energized 1K Operating indication Operation without fault, reports enable “OFF” 2K Fault indication Energized for operation without fault, for enable “OFF” not energized. De-energized at line, motor and controller fault, Sensor fault dependent on programming, external fault at digital input. 3K External fault separate with message at digital input (factory setting if terminals bridged) 4K Limit modulation Over or falling below limits for modulation 5K Limit “E2” When over or falling below limits for input signal “E2” 6K Limit “E3” When over or falling below limits for input signal “E3” 7K 8K For modes as controller from 2.01 Setpoint Offset Deviation between actual value and setpoint to high Group control Switching on fans depending on modulation For modes as temperature controller with additional functions 2.03 9K Heating function Switch ON point: temperature = Setpoint +/- Offset Switch OFF point: Temperature around hysteresis over switch ON point 10K Cooling function Switch ON point: temperature = Setpoint +/- Offset Switch OFF point: Temperature around hysteresis below switch ON point Limits GW E2, GW E3 Function OFF Description Function GW E2, GW E3 without function 1L Indication with the centralized fault of a programmed relay (IO allocation Function |2K | ). Warning symbol in display, “AL” code in events memory. 2L Is merely displayed in the events menu as message “msg”. PIN Function PINs PIN 0010 Opening service menu, if PIN-protection activated PIN 1234 Opening “setting”. if “set protection” = “ON” ( Controller Setup) PIN 9090 Restore user setting PIN 9091 Save user setting (corresponds function “Save user setup” = “ON” PIN 9095 Restore factory setting = delivery status L-BAL-E095-GB 1203 Index 004 Part.-No. 64/68 Controller Setup) Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 11 Diagnostics menu Diagnostics menu The diagnostics menu supplies information about the momentary operating condition of the device. Diagnostic 00056:46:13 O = Operation, T = Time, C = Controller The time counting runs, as soon as mains voltage is connected (without fault). If events step on (Motor fault, External Error, etc.), the period of operation is stored at Events). this time ( O = Operation, T = Time, M = Motor The time counting runs as soon as a modulation of the controller is present 00056:46:13 DC-Voltage DC-Voltage For 1 ~ types ZK voltage constant at approx. 400 V The PFC (Power Factor Controller) makes it mostly independent of the mains voltage. For 3 ~ types The intermediate circuit voltage without load is the peak value of the input voltage. In a three-phase supply network with 400 V, an intermediate circuit voltage of ca. 565 V results. This voltage sinks slightly under load. Line voltage Line voltage Display of DC-Choke or Capacitor temperature. In case of temperature increase above predetermined threshold value (from 90 °C) the output power will be automatic reduced. Heatsink Display of DCLink Elco temperature. During impermissibly high levels (from 75 °C on), the output power is automatically reduced. At 90 °C switch off. Capacitor E2-KTY Signal height at analog input E2 (Analog In 2) E2-Current E2-Voltage E3-KTY Signal height at analog input E3 (Analog In 3) E3-Current E3-Voltage L-BAL-E095-GB 1203 Index 004 Part.-No. 65/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Enclosure Status digital input 1 (Digital In 1) OFF = terminals D1 - 24 V bridged ↔ ON = terminals D1 - 24 V not bridged D1 Status digital input 2 (Digital In 2) OFF = terminals E1 - D24 bridged ↔ ON = terminals D2 (E2) - 24 V not bridged D2 OFF = relay K1 de-energized: terminals 11 - 14 not bridged ON = relay K1 energized: terminals 11 - 14 bridged K1 12 12.1 Enclosure Connection diagram KTY 81-210 / PT 1000 MODBUS 24 V GND (RS-485) TF.. MOSI11K0 21.03.2011 T3 (Imax = 6 mA) T2 GND E3 Analog Out 1 Analog In 3 KTY 81-210 / PT 1000 Analog In 2 24V GND E2 DC Out (D+) (D-) (Imax = 70 mA) AM-PREMIUM A1 Ausgang Output 0...10 V TF.. Eingang Eingang Input Input 0...10 V (Ri > 100 kΩ) 0...20 mA (Ri = 250 Ω) 4...20 mA (Ri = 250 Ω) Further connections connection diagram in operating instructions ECblue Basic L-BAL-E095-GB 1203 Index 004 Part.-No. 66/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 12.2 Enclosure Index address Average calculation 52 21 Base setup 41 41 65 43 29 3, 57 terminal two-wire-technology 44 17 user settings 38 group control 40 Holding Registers 52 I-component 41 K Factor 32 Limit Limits 39 52 MAL1, MAL10 MBG-30I, MBG-50I Minimum speed cut off MODBUS Mode 34 26 39 16 outputs 0 - 10 V P-component pin code PIN input PIN protection PT1000 41 36 36 38 Rampdown time L-BAL-E095-GB 1203 Index 004 Enable External Setpoint 56 27 44 57 Suppression D-component diagnostics menu Digital inputs DSG Rampup time refrigerant Relay output Reset resonances 56 Part.-No. 67/68 Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series 12.3 Index Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: Ziehl-Abegg AG Heinz-Ziehl-Straße 74653 Künzelsau Telephone: +49 (0) 7940 16-0 Telefax: +49 (0) 7940 16-504 info@ziehl-abegg.de http://www.ziehl-abegg.de 12.4 Service information If you have any technical questions while commissioning or regarding malfunctions, please contact our V-STE support department for control systems - ventilation technology. Our worldwide contacts are available in our subsidiaries for deliveries outside of Germany. www.ziehl-abegg.com. If you make returns for inspections or repairs we need certain information in order to facilitate focused trouble shooting and fast repair. Please use our repair tickets for this. It is provided to you after you have consulted our support department. In addition, you can download it from our homepage. Download - Ventilation Technology - Topic: Control Engineering - Document type: General documents. L-BAL-E095-GB 1203 Index 004 Part.-No. 68/68
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